P Dynachem Csl 15oob Maintenance This Section

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Dynachem CSL 15OOB MAINTENANCE This section covers safety while working on the CSL 15OOB. scheduled inspections and maintenance, and detailed procedures for disassembly and repair to keep the CSL 15OOB in top running condition. CAUTION Only qualified personnel should perform certain routine and periodic maintenance operations. P E: Follow the instructions in this section as closely as possible. If you are unsure of any instructions or procedures, please contact your Dynachem service representative or call the Dynachem technical support group at the telephone number listed on the back of the binder of this manual. Dynachem keeps a complete stock of commonly used replacement parts for the CSL 15OOB automatic laminator. Call your Dynachem representative or Dynachem’s main office in Tustin, California, to get any needed parts. Be sure to stock parts at your facility so that scheduled maintenance does not unnecessarily slow down your production operations. These parts are listed in the “Parts” section of this manual. I Iu fm3 59 Dynachem CSL 15OOB SAFETY P Even though the CSL 1500B is not a hazardous piece of equipment, care must be taken when taking the machine apart and working with electrical parts and solvents. i: HAZARD: Electrical System PRECAUTIONS: 1. Disconnect all power sources before starting to disassemble the laminator. 2. Make sure main power is inactive. WV 1. .3. If power is needed later for maintenance, place highly visible tape or placards on laminator so that others know there is live electricity present. -- HAZARD: Film Condensate and Solvents J PRECAUTIONS: 1. These chemicals may cause skin irritation. Always wear rubber gloves when working with these chemicals. 2. Breathing fumes from these chemicals is dangerous. Always work in well-ventilated areas. . 3. Make sure solvents you are using are approved for your work area and the machine parts they will come in contact with. HAZARD: Hot Surfaces . The automatic laminator uses heating elements in several areas. PRECAUTIONS: 1. Allow unit to cool adequately before attempting any maintenance work. 2. If you have to perform work on machine with any heating elements on, DO NOT use any solvents on hot areas. w HAZARD: Moving Parts PRECAUTIONS: 1. DO NOT wear loose-fitting clothes or items such as ties that may get caught in the moving mechanisms of the laminator. --, 6188 2. If it is necessary to work on the equipment with the power on, be sure you are familiar with the mechanical motion of the equipment. 60 Dynachem CSL MOB INSPECTIONS Routine inspections are essential for top operating efficiency of the automatic laminator. They should be done through a cooperative effort by all involved. Someone permanently assigned to the job must perform maintenance inspection in an organized manner. Post the inspection schedule and follow it as outlined in the rest of this section. Report anything out of the ordinary that you discover during these inspections to your management. Contact your Dynachem service representative if necessary. DAILY INSPECTIONS The responsibility for daily inspections and checkups may be assigned to the operator or maintenance personnel, depending on experience. In either case, the following checks should be made periodically during machine operation to make sure laminator is working at top efficiency: 1. Temperature Settings: Check actual readings versus set temperatures. They should not vary more than +/- 5’ C. 2. Feeding Speed: Observe and measure speeds of conveyors, laminating rolls and vacuum platens. These speeds must be synchronized to assure smooth board feeding and lamination. 3. Film Width: Check film widthin relation to board width to assure proper film coverage. 4. Cutting Time: The time it takes cutter assembly to cut laminated film must be less than 2.5 seconds. If it takes more than this, machine will stop. 5. Film Placement: Check spacing of film on leading and trailing edges of board. Make sure this is equal to set points on main control panel. 6. Film Loading: Check both upper and lower film rolls to make sure they are centered and that film spool collets are locked. s 7. Front Conveyor Feeding Width: Be sure automatic centering device is set up to match board widths to be used. 8. Air Pressure: Check the four pressure gauges to be sure laminator has proper pneumatic pressures to operate. 6188 61 Dynachem CSL MOB I F HINT: Place sticky-backed inspection arrows on face of gauge to indicate proper pressure. (See Figure 27.) Figure 27. Sticky-backed inspection arrows on gauges. l r t Cutter blades are sharp. Use care to avoid being cut. NOTE: Proper cleaning solution is isopropyl alcohol diluted with 50% ionized water. 9. Cleaning/Removing Residue From Cutter: Use dilute ispropyl alcohol to clean cutters. 6188 62 P Dynachem CSL MOB ! . F 10. Miscellaneous: Other areas to watch include abnormal vibration, excess or lack of heat, unusual noise, discolorations, etc. WEEKLY INSPECTIONS i: Do the following inspections and maintenance procedures once each week at the same time the daily inspection is done. Setting up the same day each week for inspections helps to make sure these important steps are not overlooked. NOTE: Proper cleaning solution is isopropyl alcohol diluted with 50% ionized water. 1. Vacuum Platen Tips: Clean vacuum platen tips with dilute isopropyl alcohol. Make sure surface is still smooth and not rough. 2. Laminating Rolls Contact Surface: Clean surface of laminating rolls with dilute isopropyl alcohol and maintain a smooth surface on rolls. 3. Vacuum Platen Plate: Clean surface with dilute isopropyl alcohol. Make sure holes on plate are completely open and clean. 4. Film Guides: Clean perforated holes and make sure holes are completely open. 5. Cutter Back-Up: T’ .h. a. Clean residue from cutter back-up. * b. Make sure cutting guide is unobstructed. 6. Conveyor Rollers: ’ a. Clean surface of rollers with dilute isopropyl alcohol. b. Make sure rollers move freely. I. MONTHLY INSPECTIONS Establish the same day each month for inspections so they are not overlooked or delayed because of work tasks that may have higher priority. Do the inspection at the same time the daily and weekly inspections are done. 63 k Dynachem CSL 15OOB ? : ’ F 1. Cutter Units: a. Inspect cutter units for smooth operation and blades for damage. r’. b. Replace blades if necessary. 2. Laminating Rolls: a. Clean surface of rolls with dilute isopropyl alcohol and check for scratches, nicks or distortion. b. Replace rolls if necessary. L. QUARTERLY INSPECTIONS It is easy to forget or delay these inspections. Mark a calendar to be sure this inspection and maintenance routine is performed. Be sure to do the inspection the same day the daily, weekly, and monthly inspections are done. 1. Cutter Units: a. Replace blades to ensure a clean, sharp cut. b. Examine moving mechanism and make any necessary adjustments. 2. Vacuum Platen Rubber Tips: IL-’ . a. Check for distortion of tips and make sure tips are maintaining complete contact across their whole length. b. Dress vacuum platen with emery paper wrapped around dressing bar (supplied). 3. Vacuum Platen Locations: a. Examine contact of both platen blocks when they are together. b. Check for proper air pressure: Upper - 2.5-3.0 kg/cm2 Lower - 4.0-5.0 kg/cm’ 6188 64 . Dynachem CSL 15OOB P 4. Laminating Rolls: a. Measure surface temperature of rolls using appropriate temperature tester. b. Make sure air pressure is between 2.0 and 3.0 kg/cm2 for standard rolls and 2.0 to 5.0 kg/cm2 for heavy-duty rolls. c. Check chain tension, up and down movement, and other contact areas. 5. Sensors: Make sure sensors are correctly positioned. SEMIANNUAL INSPECTIONS Mark a calendar to make sure this inspection is performed. Do this inspection at the same time the other periodic inspections are done. 1. Suction System: a. Check for vibration, noise and heat from pump and turbo blower. b. Replace vacuum pump filter if necessary. 2. Conveyors: a. Check for proper chain tension. b. Examine bearings for wear and proper fit. c. Replace as necessary. 3. Controls: a. Check all sensors for proper function and adjustment. b. Clean beam sensors and roll temperature sensors. s c. Make sure controls are properly and firmly located in position. Adjust or replace as necessary. d. Examine front conveyor encoder. Repair or replace if necessary. e. Check all warning and pilot lamps. Replace if necessary. 6188 f. Compare speed indicator with actual speed. Adjust as necessary. 65 MY Dynachem CSL MOB g. Check electrical wiring of all moving parts for wear and proper fit. Clean or replace if needed. 4. Miscellaneous: a. Check vacuum platen film guides. Replace if necessary. b. Check pneumatic valves and cylinders. Replace if necessary. c. Check and tighten all screws, bolts and nuts. Repair and replace as necessary. YEARLY INSPECTIONS . L L. As with all the other inspections be sure to mark your calendar for this inspection. Also perform it at the same time all the other periodic inspections are done. 1. Check and rebuild vacuum pump if necessary. 2. Inspect vacuum pump belt. Replace if necessary. ,- IdI 6/88 66 Dynachem CSL 15OOB SENSOR b FRONT CONVEYOR -- BEAM 1 ADJUSTMENT Functions: ” . i t 1. Determines film placing and ending locations on boards. 2. As rotary encoder (1,000 pulse/rev): Activates a signal for coding when a board passes beam and stops front conveyor at predetermined value. Film placement begins. As board’s trailing edge passes beam, encoder then sends signal to rear spacing counter to cut film at predetermined length. The beam from this sensor reflects off the mirror and forms a V-shape, as shown in Figure 28. ‘-I L, Adjustments: 1. Beam sent from light unit into detector unit must reflect at center of minor. Green light on detector unit continuously lights as long as beam correctly enters detector. Red light on shows the on/offoperation. 2. To adjust sensitivity: a. Set sensitivity adjuster to a low (counterclockwise) position. If green indicator light stays on proceed with step c. b. Adjust mounting position of beam sending and receiving unit until green indicator lights. c. Slowly turn sensitivity adjuster clockwise until red indicator lights. 3. Keep mirror and beam sensor lenses clean at all times. I I& 6188 67 P Dynachem CSL 1500B . t F Figure 28 . Front conveyor beam sensor. Beam Sensor / (Detector) i: Beam Sensor (Light) , L. Indicators (Green, Red) \ Sensitivity Adj I-- 6188 68 Dynachem CSL 15OOB FILM TENSION ROLLS -- TLl (UPPER) AND TL2 (LOWER) Function: Read markings (on/off signals) on tension roll for film cutting failure and tacking failure. When film is normally cut, on/off signals cease. If the proximity sensor counts 4 or more hole marks after film is cut equipment stops operating, and CUTTING FAILURE indicator lights. When leading edge of film is not tacked to board the failure is sensed by the same proximity sensors and hole marks on tension rolls. If proximity sensor counts not more than 10 hole marks, equipment stops operating, and TACK FAILURE indicator lights. L. Adjustment: Make sure clearance between sensor tip and roll surface is 1 .O mm (0.0394 inch). Figure 29. Film tension roll sensors. I 1;Omm Hole Mark / 0 0 Tension r: -Proximity Roll Sensor &A u K 6l88 69 Dynachem CSL 15OOB h . CUTTING UNIT -LS13,14,17,18 ” . Function: Senses cutters in home position and does not allow cutter to operate if not in home position. .b t Adjustment: Make sure clearance between sensor and magnet is 1.0 mm (0.0394 inch). Use thickness gauge. LS15,16,19,20 Function: Signal to start deceleration (brake) of cutter motor. Adjustment: Make sure clearance between sensor and magnet is 1.0 mm (0.0394 inch). Use thickness gauge. Figure 30. Cutting unit sensors. (LS13-16 and LS17-20) 6b38 L. Dynachem CSL 15OOB LAMINATING SECTION HOME POSITION SENSOR -- LSl Function: Checks position of laminating section when it is in home position. Adjustment: Make sure clearance between sensor tip and magnet is 1 .O mm (0.0394 inch). This adjustment can be made with a bracket that retains sensor. J 5 ) v Figure 31. Laminating section home position sensor. Iv / Bracket 1) Sensor (LSl ) Detail \ Accu-Ride ,-- t \ Frame \ Accu-Ride Dynachem CSL 15OOB VACUUM PLATEN BLOCKS -LS7 Function: Checks air cylinder motion and confirms platen blocks are separated. Adjustment: Relocate with a retaining band. LS6 Function: Sensor detects home position of vacuum platen blocks. Adjustments: Make sure clearance between a. Cutter back-up and film guide is approximately 11-12 mm (0.433-0.472 inch). b. Sensor and magnet is 1.0 mm (0.0394 inch). LSS Function: Prevents vacuum platen block overrun when LS6 is not functioning properly. Adjustment: Make sure clearance between a. Cutter back-up and film guide is between 3-4 mm (0.11820.1576 inch). : b. Sensor and magnet is 1.0 mm (0.0394 inch) 6/88 72 t f Dynachem CSL 15OOB I ’ F Figure 32. Vacuum platen block sensors. Band dr j 1 .Omm Sensor (LS8) VP. dI Closing 8mml I , Cutter Magnet Line b t Ill Center Sensor (LS6) ’ Magnet I 0 0 0 B /-- u-. 73 Dynachem CSL MOB FRONT CONVEYOR -LS22,23 ” t. Function: Check backward movement of board-centering plates. Adjustment: Relocate with a retaining screw. LS24,25 Function: Check movement of air cylinder for thin panel feed (option@. L. Adjustment: Relocate with a retaining band. TW-6 - Function: a. Detects rear board edge in order to control on/off of clutch and brake for conveyor rollers. b. TL6 also starts automatic centering device. Adjustment: Loosen sensor lock nut. Figure 33. Front conveyor sensors. . Cylinder Sensor \ (22.23) / -- ’ Centering Plate (Front Conveyor) 6B8 74 ’ Dynachem CSL 15OOB Figure 33. (Continued) Band w . 5 t Sensor (LS24,25) / / t l -\Cylinder for Thin PN Feed (Optional) L. Board / (TL3-6) K 6B8 75 Dynachem CSL 1500B LAMINATING SECTION -Is2,3,4,5 Function: Check movement of air cylinder for tacking. NOTE: LS3,4 do not function when THICK PN on main Setup panel is “On.” Adjustment: Relocate with a retaining band. ‘T L!321 1, Function: Checks extended position of lamination roll air cylinder (It is mounted on air cylinder). NOTE: This sensor does not function when THICK PN on main Setup panel is “On.” Adjustment: Loosen lock screw. LS9-12 Function: Checks retract position of lock pin air cylinder. Adjustment: Loosen lock screw. Figure 34. Laminating section sensors. 1 Cylinder (Lock Pin) 7mm - *- 0 [-T\ ’ Sensor (LS9-12) 76 Dynachem CSL 15OOB Figure 34. (Continued) Sensor (LS2.5) Sensor (LS3,4) / Platen Cylinder (Laminating Roll) 6/88 77 P Dynachem CSL 1500B : DISASSEMBLY AND REPLACEMENT PROCEDURES . F The following sections give detailed procedures for the disassembly and replacement of all user maintainable parts on the CSL 15OOB. Illustrated parts listings and schematics of the laminator are in Sections 6 and 7 of this manual. TOOLS REQUIRED Use the following tools for disassembly required for routine maintenance: 1. 17 mm flat wrench (supplied) 2. Threaded support rod (supplied) 3. No. 320 emery paper and dressing bar (supplied) 4. Allen wrenches: nos. 2.5,3,4,5,7,9 (not supplied) 5. Phillips screwdriver (not supplied) 6. 19 mm flat wrench (not supplied) 7. External snap-ring pliers (not supplied) K 6188 __~ 78 Dynachem CSL 1500B P VACUUM PLATEN HEATER ELEMENT/ TACKING TIP/SENSOR REPLACEMENT Make sure power is off and air is on. Refer to Figure 35. HINT: To remove only heater element, follow only steps l-5,7-8. 1. Remove all suction tubes from their connectors by pressing down on lock collar and pulling on hose. L. 2. Disconnect all wires from their connectors. CAUTION When removing vacuum platen, note what spacers go where and replace exactly. 3. Unscrew the three screws (“A”) on each side that hold vacuum platen assembly to vacuum platen holder. (See Figure 35. No. A.) Spacers are held by these screws. Vacuum platen assembly consists of suction plate and tacking tip. Heating element is included in tacking tip. Figure 35. Vacuum piaten (entire assembly). K 6188 79 Dynachem CSL 15OOB Figure 35. (Continued--close-up) Perforated Plate /-- Heater Plate Sensor Heater . CAUTION ’ Rubber Tacking Tip I” .+- DO NOT remove vacuum platen holder from actuating racks. Removal and replacement may cause failure of the up and down motion of actuator at a later date. I 4. Protect suction plate from scratches and damage with a dust-free cloth. Place vacuum platen assembly on work bench with perforated suction plate facing downward. 5. Loosen heater-element retaining screws. u 6B8 80 - L Dynachem CSL 15OOB ! . F 6. Remove rubber tacking tip and heater element from vacuum platen without damaging rubber tacking tip. 7. Remove and replace sensor if necessary. CAUTION When replacing heating element (1) Coat new element with heat transfer compound. Use either GE G641, Toshiba 6G6111 or equivalent. (2) Slide heater element into rubber tacking tip slowly and carefully to avoid damaging either part. DO NOT bend element. -7 L. 8. Replace heating element in tacking tip. 9. To reassemble: a. Place sensor back into vacuum platen. b. Place tacking tip and heater element back into vacuum platen. c. Lightly tighten screws in retaining plate making sure that rubber tacking tip and sensor fit well in groove. d. With rubber tacking tip facing down, place vacuum platen on a flat surface. e. With downward pressure on top of vacuum platen make sure rubber tacking tip is flat. Tighten ail screws in retaining plate to lock rubber tacking tip into place. (See Figure 36.) r- . & MI 6188 81 Dynachem CSL 15OOB If F Figure 36. Tighten retaining screws while using downward pressure. . .I^“.- “. I ::.“‘A *14.1.--rul.G I? i- f. Correctly replace spacers held by skews “A.” g. Replace and tighten screws “A.” h. Reconnect all wires. i. Reattach all suction tubes to their connectors. MI 6188 82 - Dynachem CSL 15OOB VACUUM PLATEN ALIGNMENT Make sure power is off and air is on. CAUTION For proper film placement make sure vacuum platen is perfectly parallel. Refer to Figure 37. 1. To align vacuum platen parallel to cutter back-up and film guide a. Loosen screw “A” of vacuum platen assembly. b. Insert a thin spacer between vacuum platen holder and vacuum platen. 2. If necessary adjust cutter back-up and film guide for alignment with vacuum platen. CAUTION DO NOT loosen hexagonal bolt locking vacuum platen holder and rack. Once loosened they are extremely difficult to realign. / UI 83 Dynachem CSL 15OOB Figure 37. Vacuum platen alignment. /-,’ 6188 84 Dynachem CSL 15OOB LAMINATING ROLLS REPLACEMENT ” Verify that power is off and air is on. t”L 1. Remove cover from end of laminating section. 2. Remove carbon brushes. (See Figure 38.) 3. Disconnect electric connections at end of electrode assembly. 4. Remove electrode assembly. L. Figure 38. Electrode assembly. 85 P Dynachem CSL 15OOB f F 5. At opposite end of rollers a. Remove laminating section rear cover. i: CAUTION Locking key will fall out if you do not do step b. b. Rotate laminating rolls so that locking key is on top of shaft. (See Figure 39.) Figure 39. Laminating rolls. Carbon Brush /I f-l /Bearing Retaining E 301tVI UI Housing’ / Laminating Roll Be: .- -\Heater c. Use external snap:ring pliers to remove sprocket retaining ring. (See Figure 40.) d. Screw support shaft into end of laminating roll. CAUTION When removing lower bearing housing note direction of bearing housing so you can replace it in same position. - K 86 3 Dynachem CSL 1500B . Figure 40. Laminating rolls rear drive. CAUTION (1) When pulling out laminating section pull on handle only. Cover will come off if pulled. (2) When laminating section is out do not use any p&t of it for support. Parts can be bent or damaged. 6. Go to front of machine and unscrew bearing housing retaining bolts. 7. Gently slide out laminating roll using support shaft to support roll. (See Figure 4 1.) 6188 87 bL Dynachem CSL 15OOB Figure 41. Sliding out laminating roll using support shaft. ” t1 8. Take off locking key for later reasseibly. 9. Refer to “Laminating Roll Heater Element Replacement” if neces1 sary. 10. To reassemble reverse steps 1 through 8. 88 Dynachem CSL 1500B LAMINATING ROLL HEATER ELEMENT REPLACEMENT E 1. Remove cover from laminating section. 2. Remove carbon brushes. 3. Remove electrical connections from end of electrode assembly. 4. Remove electrode assembly. 5. Heating element replacement: L. CAUTION Coat new element with heat transfer compound. Use either GE G641, Toshiba 6G6111 or equivalent. a. Use a 3-6 mm diameter rod inserted into sprocket end of roll to push out heating element. b. If heating element is stuck, use a bolt that can be screwed into roll using roll’s internal threads. Bolt should be 10 mm in diameter, 300 mm long and with a 1.25-degree pitch. 6. To reassemble reverse steps 1 through 5. it 6188 89 Dynachem CSL 1500B . F LAMINATING ROLL TEMPERATURE SENSOR ADJUSTMENT ” * Refer to Figure 42. d. i. 1. Make sure clearance between laminating roll and temperature sensor tip is set between 1 .O and 1.4 mm (0.0394 to 0.055 1 inch). 2. To adjust temperature measured on rolls’ surface (using an accurate temperature measuring device) turn potentiometer screws as shown in Figure 42. L. Figure 42. Laminating rolls temperature sensor (overview). Potentiometer ct 1 .O - 1.4mm / I-- ‘-A Temperature Controller I gs-,; lcont r o, Box Laminating Rolls -- ik 6188 90 Dynachem CSL 1500B TOP AND BOTTOM CUTTER REPLACEMENT Refer to Figure 43. CAUTION (1) When pulling out laminating section pull on handle only. Cover will come off if pulled. (2) When laminating section is out do not use any part of it for sup port. 1. Slide out laminating section. Cutter blades are sharp. Use care to avoid being cut. 2. Remove cutter cover. ,- Figure 43. Cutter assembly. Sensor 4vlotor - I I ,CutterBlock Linear Bearing ’ Motor Spacer Retaining Screw4 I “c” Nut-- Ii: 6188 91 - Dynachem CSL MOB CAUTION After removing nut “A” on top cutter, be careful that blade does not fall out. & ii 3. Use 17 mm wrench supplied with laminator to hold nut “C.” Unscrew nut “A” with another wrench. (See Figure 44.) NOTE: DO NOT unscrew nut “B.” Figure 44. Holding nut “C” and unscrewing nut “A.” 4. After “A” is unscrewed, pull cutter blade off shaft. 5. Replace blade. 6. To reassemble reverse steps 2 through 4. hdl 7. Close laminating section. 92 Dynachem CSL 15OOB - CUTTER MOTOR REPLACEMENT 1. Remove cutter blade. (See “Top and Bottom Cutter Replacement” for proper method.) 2. Remove cutter motor wires from terminal strip. 3. To remove cutter motor, remove retaining screws “A” and disconnect cutter motor spacer from motor base. Figure 45. Inside of upper cutter unit. 4. Remove spur gear from defective motor. 5. Remove motor spacer from defective motor and replace on new motor. 6188 93 P Dynachem CSL 15OOB 6. Replace spur gear. HINT: Connect motor leads to terminal strip prior to mounting motor spacer to motor base plate. ” i, 7. To reassemble reverse steps 1 through 3. A. . ,,-- 6188 - Dynachem CSL 15OOB CHAIN TENSION ADJUSTMENT Adjust all chains so that they are secure without excess length. Avoid flopping. (See Figures 46,47,48 knd 49.) Figure 46. Front conveyor chain. Chain / Rotary Encoder Motor I Idle Sprocket Figure 47. Motor chain. . Motor hain Tension 6/88 Adjusting I.7 : . & Bolt K 95 Dynachem CSL 15OOB P /-- Figure 48. Vacuum platen block chain. - Sprocket -Chain of Up and Down for Vacuum Platen Block 1. T e n s i o n Adjusting Bolt Figure 49. Laminating rolls chain. /Tension Spring Laminating Rolls / . Sprocket Stop Position . Tension Adjusting Bolt 6/88 96 Dynachem CSL 15OOB P ,- FILM TENSION ROLL ADJUSTMENT 1. To increase or decrease amount of film advance, change length of stroke of air cylinder by unscrewing rod for more stroke. (See Figure 50.) 2. Rotate adjusting nuts on air cylinder to adjust tension roll stroke. 3. Balance movement of upper tension roll by adjusting roll counterbalance. Figure 50. Roller tension adjustment. Tension Roller Proximity Sensor Roll Counterbalance . K 6m3 97 - - - P Dynachem CSL 15OOB UP/DOWN MECHANISM ADJUSTMENT ” Refer to Figure 5 1. 1. Use a plate or board that is flat and l/8- l/4 inch thick. Place it between laminating rolls, making sure flat plate is level. L 2. Measure distances “A” and “B” shown in Figure 5 1 at several points along rolls. These distances must be constant throughout their length. 3. Adjust as needed to maintain constant measurements. LL. Figure 51. Up/down mechanism adjustment. Gauge Board ‘T 6188 98 tL Dynachem CSL 15OOB h , LOCK PIN ASSEMBLY REMOVAL Refer to Figure 52. ” . * t Remove air and power from machine. 1. Remove air connection. 2. Remove lock pin position sensor. 3. Unscrew four bolts marked “A.” 4. Remove assembly. 5. Replace with new part. 6. Reassemble. Figure 52. Lock pin assembly removal. L? Dynachem CSL 15OOB P PARTS DRAWING LIST Drawing No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 28 30 32 I 33 34 35 36 46 47 48 49 50 51 52 Location Lamination Section Lamination Section Lamination Section Lamination Section Lamination Section Lamination Section Lamination Section Lamination Section Lamination Section Lamination Section Lamination Section Lamination Section Lamination Section Lamination Section Lamination Section Lamination Section Lamination Section Lamination Section Lamination Section Lamination Section Lamination Section Rear Conveyor Infeed Section Electrical Cabinet Electrical Cabinet Infeed/Electrical Cabinet Electrical Cabinet Lamination Section Infeed Section Infeed Section Infeed Section Infeed Section Infeed Section Infeed Section Infeed Section Assembly Lower Frame Upper Frame Rear Drive Front Mechanical Rear Roll Drive Rear Roll Transfer Drive Vacuum Platen Block Drive Vacuum Platen Drive Vacuum Platen Block, Rack, and Pinion Drive Vacuum Platen Block, Upper Lower Drive Front Vacuum Platen Block, Upper Lower Drive Rear Film Tension Roll, Upper and Lower Film Spool, Upper, Lower Conveyor Cutter Cutter Drive Vacuum Platen Vacuum Header, Upper Vacuum Header, Lower Intermediate Vacuum Manifold Vacuum Pump, Turbo Blower Conveyor Drive ’ Transformer Panel Control Panel Setup, Fault Indicator Panel Upper and Lower Setup Controls Electrical Panel Static Eliminators Conveyor Front . Conveyor Rear Drive Thin Panel Feeder Centering Device Centering Guide Thin Panel Guide Pneumatic Systems ” t.: A ;T I’ L r. : L Dynachem CSL 15OOB CSL 1500B SPARE PARTS KIT Order number for the 15OOB Spare Parts Kit is MO1505 Kit Contents Quantity 5 5 1 1 1 1 1 2 1 4 2 2 2 41 1 t 1 1 1 1 QSOO-11603101 Q500-038002 Description Fuse, 10 amp Fuse, 7 amp Photosensor Proximity switch Proximity switch Proximity switch Temperature controller Cutting motor ass’y, w/gear Vacuum platen temp. sensor Carbon brush Tack strip Rubber roll, aluminum Filter, vacuum pump intake Q500-044022 Cutting blade. QSOO- 142004 QSOO- 142005 QSOO-055002 QSOO-000&O Q500-000061 QSOO-000062 Heater, vacuum platen Heater, roller Heat transfer compound LED (green) LED (red) . LED (yellow) Part No. QSOO-000007 QSOO-000076 Q500-003005 QSOO-006003 QSOO-006011 QSOO-006017 Q500-007001 Q5()()-1&)76~jg ’ >‘I’ .” ~Q5o(-j-1()6oofj \ I.‘:zL QSOO-11502811 -Q504 1503503 ’ T .:“‘: ’ . ? 1.