Transcript
CONFIDENTIAL
P110S Service Guide
Version: 1.11
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Revision History Date
Revision
2009/10 2010/6/25
1.0.0 1.0.1
2011/1/6 2012/2/8
1.0.2 1.1
2012/4/11
1.11
Description The first edition. 1. Disassmbly out of warranty warning 2. Modified Error code list Disassmbly warning 1. Added jitter pitch (interval) 2. Modified the Capstan Roller Info Added precaution for TPH assembly
Remark Page 19 Page 59 Page 19 Page 60 Page 54
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Outlines: CHAPTER 1: INTRODUCTION.......................................... 4 CHAPTER 2: SPECIFICATIONS ........................................ 5 CHAPTER 3: OPERATION THEORY................................ 6 CHAPTER 4: DISASSEMBLY & ASSEMBLY ................. 19
ASSY_CASE_LEFT, ASM_ID_CASE_RIGHT, CHASSIS ASSY .....20 LCD PANEL BD, ASM_LCD................................................................23 CARD BD ..............................................................................................25 MAIN BD...............................................................................................27 SMART CARD BD ................................................................................28 WIRE SNR JAM P110S .........................................................................30 WIRE SNR RIBBON P110S..................................................................32 WIRE SNR CAM P110S........................................................................33 WIRE MB TO SMART_CARD BD P110S ...........................................35 WIRE SNR RIBBON_TYPE P110S......................................................36 WIRE SNR PAPER_OUT P110S...........................................................38 WIRE SNR LE P110S ............................................................................40 ROLLER_CAPSTAN_TUK_P110........................................................45 ASSY ROLLER PINCH ........................................................................46 FAN 4010 12VDC ADDA 2-BALL SYSTEM ROHS ...........................48 MTR CAM PM 15 22OHM BIP P110S .................................................50 MTR PM 3.75 7OHM BIP P110S ROHS...............................................51 TPH 300DPI P110S TSB 6.3-DEGREE ROHS .....................................53
CHAPTER 5: ADJUSTMENT ............................................ 55 CHAPTER 6: GEAR LIST .................................................. 57 CHAPTER 7: ERROR MESSAGE..................................... 60
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Chapter 1: Introduction This document contains operation theory and parts replacement procedures that are intended to ease the task of transportation, usage, maintenance and parts replacement.
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Chapter 2: Specifications Item Resolution Max Prints Size Printing time/ size Capacity Ribbon Capacity Display Memory Card Slot Dimension & Weight File format support USB Host Computer Interface LED Indicator Power Supply Support OS Bundle Software Accessory option Power Consumption
Description 300 x 300 dpi 4 “x6 “ 63 sec./ 4”x 6” photo paper and 1x1 sticker 60 pieces 60 images for YMCO 2.5” LCD 320x240 pixel CF Type I & II / SD / SDHC / MS / MS Pro / MMC / Micro Drive 25cm (D) x 18.5cm (H) x 10cm (W) & 2.2 kg (excl. consumable, battery & adapter) JPEG USB mass-storage device support, PTP/PictBridge support USB 2.0 full speed interface with PC 3 LED indicator (Printing, Charge, Error status) 100~240V Universal Power with 24V/90W Adapter Win2000/XP/VISTA, MAC OS x10.2 with Pentium PC ID quick désirée / ID Creator / eFrame convertor Clean Kit, Battery, Carrying Bag Power Test Battery Sleep Mode <0.1W Normal Sleep Mode <10W Full load Mode <90W
Documentation & Configuration (1) P110S x1 (2) 1.5m USB cable x1 (3) Clean Kit x1 (4) 3 M Power cord with adapter x1 (5) Driver, AP and electrical manual CD x1 in 10 languages (6) Quick installation guide x1 (7) Warranty Card x1
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Chapter 3: Operation Theory Hardware P110S Circuit Theory The circuit of P110S contain six parts: main board, card board, LCD board, motors and sensors wires/cables. The power is supplied by adapter and Li-ion battery. Adapter is an AC to DC power conversion device and it provides a 90W max. 19V, DC source to drive P110S photo printer. And the Li-ion battery is five series-one parallel (5S1P) and the capacity is 2600 mAH. The voltage of battery is from 21V (Full) to 13.75V (cutoff). And the normal voltage of battery for printing is from 21V to 18V. Main board transforms (step-up) adapter or battery voltage to 24V for motors driver ICs and charger IC, and also transforms (step-down) the input voltage to TPH necessary voltage (15V +/- 5%). In the mean time, transform input voltage to 5V and 3.3V by voltage regulators for ASIC, Memory, and the I/Os. Main board provides a connection to thermal print head, supports both Toshiba G5004 series. To the others, CF card socket provides an interface for CompactFlash type, including CF type I, CF type II and MicroDrive; MultimediaCard,SecurityDisk, and MemoryStick, are integrated in 4 in 1 card socket. Card board, which consists the driver IC for the 2.5-inch TFT-LCD panel, the user buttons, and the control circuit, is to be the user interface(UI). The input voltage from adapter or battery and the video signal from main board are connected to card board. Besides, the TFT-LCD panel is to display images and messages for user operations. Motors and sensors wires are builts to motivation provided and detected whicth based on main board controlled.
Main Board The circuit theory of main board will be divided into six parts.
1. ASIC Architecture The FD2500 (code name: Nexus), the successor of FD2680 (code name: ULTIMA), is a single-chip integrated controllerfor the dye-diffusion thermal transfer photo printer and multimedia applications based on a turbo 8032micro-controller, a fixed-point DSP, an Image Extension (iMX) data processing accelerator, and an intelligent print engine. The Nexus engine is specifically designed for the digital processing of imaging applications, and the dual cores (MCU-DSP) architecture provides benefits of
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parallel processing of control and computation operations, and the unified memory architecture (UMA) eliminates the memory cost. Besides, versatile general peripherals are also to provide the data communication capability. 2. Memory IC a. SDRAM This 256Mbit SDRAM on main board is to be the data buffer. The image file, print data, video frame are temporarily stored during operation. b.NOR Flash This 8Mbit flash memory is applied as respective ASIC need which store the MCU code, the DSP code,the logo, the OSD (On-Screen Display) map and etc. c.NAND Flash This 128MB flash memory is to store image related data for later image compounded using. 3. LED & Sensor a. Status/Error LED/Indicate LED Show printer status and error message. Green LED shining means printer ready. Green LED blinking means printer busy. Rde LED blinking means error message. Orange LED shining means battery charging. Blue LED blinking means push the print button. Blue LED shining means printing.
Printing LED (Blue) Battery LED (Red) Error status LED (Green) Error status LED (Red)
On : Printing Blinking : To hint user click the print button to print On : Charging Blinking : Battery low On : Printer is ready for processing job Blinking : Printer is processing job, or in power-up initialization state Blinking : Indicate error
CONFIDENTIAL Smart card sensor
8 Jam sensor
Ribbon sensor
Paper out sensor
Cam sensor LE sensor Ribbon type sensor b. Cam sensor Cam sensor (2 pcs) indicates the position of linkage. There are four position: P1-initial position, P2-Load paper position, P3-ribbon search position, P4-print position.
Penetration Type Sensor c. Paper out/ LE/ Jam sensor Detect paper in paper cassette, Detect the existence of paper and paper length.
Reflective Type Sensor
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d. Smart card/ Ribbon type sensor Detect ribbon type and sheet and whether the ribbon install.
e. Ribbon LED Detect ribbon color Y, M, C and O, which are index as black bar individually.
Reflective Type Sensor 4. TPH Interface Print data will be shifted into TPH during each clock. After 256 shift clocks, one line data will be shifted to TPH. Latch/ signal will latch the print data. Strobe/ signal will heat the corresponding heater elements on TPH according to shift-in data. More the storbe/ time, more the dye of the ribbon is transferred to paper. 5. Motor Interface a.Cam motor Cam motor is a bipolar motor and driven by driver IC L6219. L6219 is designed to drive both windings of a bipolar stepping motor and includes pulse-width-modulation (PWM) control of ouput current to 750mA. For PWM control, the maximum output current is determined by user's selection of a reference voltage and sensing resistor. It controls printing function and position of ASSY LINKAGE. b. Capstan motor Capsten motor is a bipolar motor and driven by driver IC L6219. L6219 is designed to drive both windings of a bipolar stepping motor and includes pulse-width-modulation (PWM) control of ouput current to 750mA. For PWM control, the maximum output current is determined by user's selection of a reference voltage and sensing resistor. It controls Takeup Roller, Feeding Roller, Ribbon Take, Ribbon Rewind, Paper moving 6. Charging Interface
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Charging IC is MAXIM1640. There are three charging modes Top-off mode, Fast-charge mode, and Pulsetrickle mode. Pulse-trickle mode is for battery in over-discharge situation. Fast-charge is for battery in normal voltage. Top-off is after fast-charge mode for charging battery voltage upto full voltage (21V).
Card Board The circuit theory of card board can be divided into three parts.
1. CPU and serial EPROM This card board uses an 80-series CPU with 64KB on-chip FLASH EPROM to do central control, including LCD backlight control, button-pushed sensing, and communication with main board. The serial EPROM stores setting data of LCD that is got from the calibration process. CPU will read the serial EPROM and complete the initial setting for LCD after power on. 2. LCD and backlight LED The 2.5-inch TFT LCD panel is used to display images and messages. It's backlight is low DC voltage ultralight white-LED. 3. Memory Card Socket and Interface CF card socket for CF memory card, and 4-in-1 card socket for SM, MMC, SD, and MS memory cards. And CF control by ASIC, SM, MMC, SD, and MS control by PS3002.
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Mechanism & Movements User Interface
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Function layout Cam Motor
Main Board
Ribbon Lock Module Capstan Motor
ADF translation parts Takeup TQL
Capstan Roller
Supply TQL
ASSY LINKAGE
Cam gear train
Lifter
Linkage rotate axes
Exit Paper gear train
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Printing Process Job start
Paper exist ?
A
Error !! Paper Out
Move Cam to P4
Print Y Move Cam to P3
Move Cam to P3
Search RBN Y
Error !! Ribbon Out Search RBN M,C,O
Move Cam to P2 Move Cam to P4 Paper feeding Print M,C,O Sensor Job finished ?
Move Cam to P1 Move Cam to P1
Position Paper
A
Exit Paper
Job finished
ADF Spring A(500g~800g): The value too big --> Multi Feed; The value too small --> Miss Feed Spring B(300g-cm): To make sure the lifter status is down
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Cam Position Function
Cam Ribbon Search Paper Feeding Paper Feeding Paper Moving (Linkage) (TQL _Take) (Roller_Pick-Up) (Lifter) (Paper Guide)
Initial Paper Feeding Search Ribbon Printing
P1 P2 P3 P4
Disable Disable Enable Enable
Disable Enable Disable Disable
Disable Enable Disable Disable
UP UP Mid Down
Initial (P1)
Ribbon cassette is released.
Lifter is down (to avoid paper feeding).
Roller_Pick-Up is disable. TQL_Take is disable.
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Paper Feeding (P2)
Ribbon cassette is locked.
Lifter is up.
Roller_Pick-Up is enable. TQL_Take is disable.
Search Ribbon (P3)
Lifter is down.
Roller_Pick-Up is disable. TQL_Take is enable.
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Printing (P4)
Lifter is down.
Paper path
Roller_Pick-Up is disable. TQL_Take is enable.
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Chapter 4: Disassembly & Assembly Safety Instructions
Read these instructions carefully. Save these instructions for future reference. Follow all warnings and instructions marked on the printer.
Before disassembly, it should be off the switch and removed the batter pack and plug of power cord. Any Main BD or Card BD damage related to disassembly will be judged as “out-of-warranty” after identification.
Do not place the printer on an unstable cart, stand, or table. The printer may get damaged by a fall. Openings in the chassis and the bottom are provided for ventilation purposes and to ensure reliable operation of the printer by protecting it form overheating: these openings must not be blocked or covered. Placing the printer on a bed, sofa, rug, or other similar, not firm surfaces may block the openings. The printer should never be placed near or over a radiator or heat register, proper ventilation and cooling must be provided at all times. The printer should only be operated with the type of power indicated on the marking label. If you are not sure of the type of power available in your area, consult your dealer or local power company. If an extension cord is used with this product, make sure that the total ampere rating of the equipment plugged into the extension cord does not exceed the extension cord ampere rating. Also, make sure that the total rating of all products plugged into the wall outlet does not exceed the fuse rating.
Tools Required Name Screwdriver Screwdriver (small) Flat-blade screwdriver (small) Spring hook Nipper Pliers
Model -
Q’ty 1 1 1 1 1 1
Please assemble carefully to avoid breaking two notches.
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Maintenance Parts Replacement Procedures Parts Name
ASSY_CASE_LEFT, ASM_ID_CASE_RIGHT, CHASSIS ASSY
Part No.
Tools
Screwdriver
Procedure No.
48.P2501.001 47.P2509.001 DH.P2536.001 1
Maintenance part: ASSY_CASE_LEFT, ASM_ID_CASE_RIGHT and CHASSIS ASSY
[Step 1] Open the door and remove 5 screws which hold ASSY_CASE_LEFT.
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[Step 2] Turn the printer to the bottom. Remove 2 screws .
[Step 3] Remove the 2 flat cables that connect with MAIN BD then remove ASM_ID_CASE_RIGHT.
CONFIDENTIAL [Step 4] Remove the connector that connects with MAIN BD.
[Step 5] Press this ID_BUTTON_PAPER_CASSETTE to take CHASSIS ASSY out.
CHASSIS ASSY
ASSY_CASE_LEFT
ASM_ID_CASE_RIGHT
[Step 6] Assemble it in the reverse order of the disassembly procedure.
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Maintenance Parts Replacement Procedures Parts Name LCD PANEL BD, ASM_LCD
Parts No.
Tools
Procedure No.
Screwdriver
Maintenance part: LCD PANEL BD
45.P25RB.M21 48.P2524.001
Maintenance part:ASM_LCD
[Step 1] Remove the ASSY_CASE_LEFT, ASM_ID_CASE_RIGHT and CHASSIS ASSY according to the Procedure No. 1. [Step 2] Remove the connector that connects with CARD BD from the ASM_ID_CASE_RIGHT.
[Step 3] Lift up ASM_LCD then remove 2 screws.
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[Step 4] Take out ASM_LCD and turn the ASM_LCD to the back side. Remove 2 screws.
[Step 5] Remove front case of ASM_LCD then remove the 2 connectors that connect with LCD PANEL BD.
[Step 6] Pull up and push LCD PANEL BD to the left side then remove LCD PANEL BD.
[Step 7] Assemble it in the reverse order of the disassembly procedure.
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Maintenance Parts Replacement Procedures Parts Name CARD BD
Parts No.
Tools
Procedure No.
Screwdriver
45.P25R3.042
Maintenance part: CARD BD
[Step 1] Remove the ASSY_CASE_LEFT, ASM_ID_CASE_RIGHT and CHASSIS ASSY according to the Procedure No. 1. [Step 2] Remove the connector that connects with CARD BD from the ASM_ID_CASE_RIGHT.
CONFIDENTIAL 26 [Step 3] Remove 5 screws from the ASM_ID_CASE_RIGHT then take the CARD BD set out.
[Step 4] Release 6 clutches that hold the CARD BD then take out the CARD BD.
[Step 5] Assemble it in the reverse order of the disassembly procedure.
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Maintenance Parts Replacement Procedures Parts Name MAIN BD Tools
Screwdriver
Parts No.
45.P25R1.072 2 Procedure No.
Maintenance part: MAIN BD
[Step 1] Remove the ASSY_CASE_LEFT, ASM_ID_CASE_RIGHT and CHASSIS ASSY according to the Procedure No. 1. [Step 2] Remove 10 connectors and 1 flat cable which connect with MAIN BD. Remove 2 screws to take MAIN BD out.
[Step 3] Assemble it in the reverse order of the disassembly procedure.
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Maintenance Parts Replacement Procedures Parts Name SMART CARD BD Tools
Screwdriver
Parts No.
45.P25R8.M11 3 Procedure No.
Maintenance part: SMART CARD BD
[Step 1] Remove the ASSY_CASE_LEFT, ASM_ID_CASE_RIGHT and CHASSIS ASSY according to the Procedure No. 1. [Step 2] Move and hold that ASSY LINKAGE.
[Step 3] Release 2 clutches that hold the SMART CARD BD then take SMART CARD BD and 2 springs out.
[Step 4] Release 4 clutches and remove connector that connects with the SMART CARD BD then
CONFIDENTIAL take SMART CARD BD out.
[Step 5] Assemble it in the reverse order of the disassembly procedure.
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Maintenance Parts Replacement Procedures Parts Name WIRE SNR JAM P110S
Parts No.
Tools
Procedure No.
Screwdriver
40.P2501.R01
Maintenance part: WIRE SNR JAM P110S (JAM SENSOR)
[Step 1] Remove the ASSY_CASE_LEFT, ASM_ID_CASE_RIGHT and CHASSIS ASSY according to the Procedure No. 1. [Step 2] Remove the flat cable and connector that connects with MAIN BD.
[Step 3] Move and hold that ASSY LINKAGE.
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[Step 4] Remove the screw and take WIRE SNR JAM P110S out.
[Step 5] Assemble it in the reverse order of the disassembly procedure.
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Maintenance Parts Replacement Procedures Parts Name WIRE SNR RIBBON P110S
Parts No.
Tools
Procedure No.
Screwdriver
40.P2502.R01
Maintenance part: WIRE SNR RIBBON (RIBBON SENSOR)
[Step 1] Remove the ASSY_CASE_LEFT, ASM_ID_CASE_RIGHT and CHASSIS ASSY according to the Procedure No. 1. [Step 2] Cut the binder and remove 2 screws then remove the connector that connects with MAIN BD.
[Step 3] Remove 2 screws then take WIRE SNR RIBBON P110S out.
[Step 4] Assemble it in the reverse order of the disassembly procedure.
CONFIDENTIAL Maintenance Parts Replacement Procedures Parts Name WIRE SNR CAM P110S
Parts No.
Tools
Procedure No.
Screwdriver
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40.P2503.R01
Maintenance part: WIRE SNR CAM P110S (CAM SENSOR)
[Step 1] Remove the ASSY_CASE_LEFT, ASM_ID_CASE_RIGHT and CHASSIS ASSY according to the Procedure No. 1. [Step 2] Remove the connector that connects with MAIN BD.
[Step 3] Remove 2 E-rings on (1) DU_CAM_RBN_ADF (56.P2507.001) and (2) DU_LINK_CAM (51.P2508.001)
CONFIDENTIAL [Step 4] Take out (1) DU_CAM_RBN_ADF (56.P2507.001) and (2) DU_LINK_CAM (51.P2508.001).
[Step 4] Remove 1 screw then take WIRE SNR CAM P110S out.
[Step 5] Assemble it in the reverse order of the disassembly procedure.
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Maintenance Parts Replacement Procedures Parts Name WIRE MB TO SMART_CARD BD P110S
Parts No.
Tools
Procedure No.
Screwdriver
40.P2504.R01
Maintenance part: WIRE MB TO SMART_CARD BD P110S
[Step 1] Remove the ASSY_CASE_LEFT, ASM_ID_CASE_RIGHT and CHASSIS ASSY according to the Procedure No. 1. [Step 2] Remove SMART CARD BD according to the Procedure No. 3. [Step 3] Remove WIRE MB TO SMART_CARD BD P110S that connects with SMART CARD BD.
[Step 4] Assemble it in the reverse order of the disassembly procedure.
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Maintenance Parts Replacement Procedures Parts Name WIRE SNR RIBBON_TYPE P110S
Parts No.
Tools
Procedure No.
Screwdriver
40.P2505.R01
Maintenance part: WIRE SNR RIBBON_TPYE P110S (RIBBON TYPE SENSOR)
[Step 1] Remove the ASSY_CASE_LEFT, ASM_ID_CASE_RIGHT and CHASSIS ASSY according to the Procedure No. 1. [Step 2] Remove the connector that connects with MAIN BD.
[Step 3] Move and hold the ASSY LINKAGE.
CONFIDENTIAL [Step 4] Remove the screw then take WIRE SNR RIBBON_TPYE P110S out.
[Step 5] Assemble it in the reverse order of the disassembly procedure.
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Maintenance Parts Replacement Procedures Parts Name WIRE SNR PAPER_OUT P110S
Parts No.
Tools
Procedure No.
Screwdriver
40.P2508.R01
Maintenance part: WIRE SNR PAPER_OUT P110S (PAPER OUT SENSOR)
[Step 1] Remove the ASSY_CASE_LEFT, ASM_ID_CASE_RIGHT and CHASSIS ASSY according to the Procedure No. 1. [Step 2] Remove the MAIN BD according to the Procedure No. 2.
[Step 3] Cut the binder.
CONFIDENTIAL 39 [Step 4] Turn the printer to another side and remove 2 screws then take WIRE SNR PAPER_OUT P110S out.
[Step 5] Assemble it in the reverse order of the disassembly procedure.
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Maintenance Parts Replacement Procedures Parts Name WIRE SNR LE P110S Tools
Screwdriver
Parts No.
40.P2506.R01 4 Procedure No.
Maintenance part: WIRE SNR LE P110S (LEADING EDGE SENSOR)
[Step 1] Remove the ASSY_CASE_LEFT, ASM_ID_CASE_RIGHT and CHASSIS ASSY according to the Procedure No. 1. [Step 2] Remove the MAIN BD according to the Procedure No. 2.
[Step 3] Remove the connector of WIRE SNR LE P110S.
CONFIDENTIAL [Step 4] Remove 3 screws, C-ring, E-ring and 3 gears from the left side.
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1. 65.P2510.001 (KF_GEAR_32T_P110 ) 2. 65.P2511.001 (KF_GEAR_40T_P110 ) 3. 65.P2514.001 (KF_GEAR_ONEWAY_EXIT_P110 ), 53.P2503.001(ONEWAY) [Step 5] Remove 2 screws , E-ring and C-ring then take DU_CAM_RBN_ADF (56.P2507.001) out from the right side.
[Step 6] Remove the E-ring, 3 C-rings and screw to take 4 gears, FLANGE_BELT and BELT out from the right side.
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1. 65.P2521.001 (KF_HELICAL-GEAR_PULLEY_CAP_P110 ) 2. 56.P2572.001 (FLANGE_BELT_P110 ) 3. 46.P2501.001 (TQL_TAKE_P110 ), 65.P2523.001 (GEAR_TQL_BOT_P110), 65.P2524.001 (GEAR_TQL_TOP_P110 ) 4. 65.P2519.001 (KF_HELICAL-GEAR_28T_12T_P110) 5. 65.P2520.001 (KF_HELICAL-GEAR_24T_P110 ) 6. 59.P2501.001 (BELT_S2M_P110 ) [Step 7] Pull up ASSY FRAME LOCK RBN.
ASSY FRAME LOCK RBN
[Step 8] Remove screw form the ASM_FRAME_TRAY_FRONT.
[Step 9] Pull up ARM_LIFTER_RACK and use the tool to push ribs then take ASSY_FRAME_PUSH (48.P2517.001) out.
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[Step 10] Turn the CHASSIS ASSY to the back side then remove 2 screws.
[Step 11] Pull up ASM_FRAME_TRAY_FRONT.
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[Step 12] Remove 2 screws from two sides.
[Step 13] Take the ASS_PLATE_LE out and remove 2 screws then take WIRE SNR LE P110S out.
[Step 14] Assemble it in the reverse order of the disassembly procedure.
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Maintenance Parts Replacement Procedures Parts Name ROLLER_CAPSTAN_TUK_P110
Parts No.
53.P2528.001 53.P2528.002
Tools
Screwdriver
Procedure No.
There are 2 types of Captsan roller
Capstan Roller: From 53.P2528.001 to 53.P2528.002 Also need to use different Pulley: From 65.P2521.001 (KF_HELICAL-GEAR_PULLEY_CAP_P110 65.P2521.015 (KF_HELICAL-GEAR_PULLEY_CAP_P110)
) to
Maintenance part: ROLLER_CAPSTAN_TUK_P110 (CAPSTAN ROLLER)
[Step 1] Remove the ASSY_CASE_LEFT, ASM_ID_CASE_RIGHT and CHASSIS ASSY according to the Procedure No. 1. [Step 2] Remove the ASSY FRAME LOCK RBN, ASM_FRAME_TRAY_FRONT, ASSY_FRAME_PUSH and ASM_FRAME_TRAY_FRONT according to the Procedure No. 4 (step1 to step11). [Step 3] Release SPRING_PINCH from the right and left sides.
[Step 4] Remove the O-ring and bearing of both sides then take ROLLER_CAPSTAN_TUK_P110 out.
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[Step 5] Assemble it in the reverse order of the disassembly procedure.
Maintenance Parts Replacement Procedures Parts Name ASSY ROLLER PINCH
Parts No.
Tools
Procedure No.
Screwdriver
48.P2503.001
Maintenance part: ASSY ROLLER PINCH (PINCH ROLLER)
[Step 1] Remove the ASSY_CASE_LEFT, ASM_ID_CASE_RIGHT and CHASSIS ASSY according to the Procedure No. 1. [Step 2] Remove the ASSY FRAME LOCK RBN, ASM_FRAME_TRAY_FRONT, ASSY_FRAME_PUSH and ASM_FRAME_TRAY_FRONT according to the Procedure No. 4 (step1 to step11). [Step 3] Release SPRING_PINCH from the right and left sides.
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[Step 4] Remove 2 C-rings and 2 bushings from both sides then and take ASSY ROLLER PINCH out.
[Step 5] Assemble it in the reverse order of the disassembly procedure.
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Maintenance Parts Replacement Procedures Parts Name FAN 4010 12VDC ADDA 2-BALL SYSTEM ROHS
Parts No.
Tools
Procedure No.
Screwdriver
17.FAP25.BA1
Maintenance part: FAN 4010 12VDC ADDA 2-BALL SYSTEM ROSH (FAN)
[Step 1] Remove the ASSY_CASE_LEFT, ASM_ID_CASE_RIGHT and CHASSIS ASSY according to the Procedure No. 1. [Step 2] Remove connector which connects with MAIN BD.
[Step 3] Move and hold that ASSY LINKAGE then remove 2 screws from ASSY LINKAGE.
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[Step 4] Assemble it in the reverse order of the disassembly procedure.
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Maintenance Parts Replacement Procedures Parts Name MTR CAM PM 15 22OHM BIP P110S
Parts No.
Tools
Procedure No.
Screwdriver
17.MCP25.BM1
Maintenance part: MTR CAM PM 15 22OHM BIP P110S (CAM MOTOR)
[Step 1] Remove the ASSY_CASE_LEFT, ASM_ID_CASE_RIGHT and CHASSIS ASSY according to the Procedure No. 1. [Step 2] Remove the flat cable and connector of MTR CAM PM 15 22OHM BIP P110S that connects with MAIN BD.
[Step 3] Remove 2 screws form left side then and take MTR CAM PM 15 22OHM BIP P110S out.
[Step 4] Assemble it in the reverse order of the disassembly procedure.
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Maintenance Parts Replacement Procedures Parts Name MTR PM 3.75 7OHM BIP P110S ROHS
Parts No.
Tools
Procedure No.
Screwdriver
17.MAP25.BM1
Maintenance part: MTR PM 3.75 7OHM BIP P110S ROHS (CAPSTAN MOTOR)
[Step 1] Remove the ASSY_CASE_LEFT, ASM_ID_CASE_RIGHT and CHASSIS ASSY according to the Procedure No. 1. [Step 2] Remove connector of MTR PM 3.75 7OHM BIP P110S ROHS that connects with MAIN BD then remove 3 screws.
[Step 3] Remove E-ring then then take arm-swing out from the right side.
CONFIDENTIAL [Step 4] Remove 2 screws from the right side.
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[Step 5] Move MAIN BD (No need to unplug connectors) then take MTR PM 3.75 7OHM BIP P110S ROHS out.
[Step 6] Assemble it in the reverse order of the disassembly procedure.
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Maintenance Parts Replacement Procedures Parts Name TPH 300DPI P110S TSB 6.3-DEGREE ROHS
Parts No.
Tools
Procedure No.
Screwdriver
37.P3240.T01
Maintenance part: TPH 300DPI P110S TSB 6.3-DEGREE ROHS (TPH)
[Step 1] Remove the ASSY_CASE_LEFT, ASM_ID_CASE_RIGHT and CHASSIS ASSY according to the Procedure No. 1. [Step 2] Remove the flat cable that connects with MAIN BD.
[Step 3] Move and hold the ASSY LINKAGE then remove 2 screws, and then take TPH 300DPI P110S TSB 6.3-DEGREE ROHS out.
[Step 4] Assemble it in the reverse order of the disassembly procedure.
CONFIDENTIAL 54 Please note that the cable of the TPH should be assembled in the correct position as following:
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Chapter 5: Adjustment Please make sure you got the latest version of troubleshooting tool- “HTools” from HiTi (
[email protected]).
CAM Position Alignment
POWER BD Adjustment (Printout density adjustment) Base on the TPH value which mentions on the TPH label to get voltage value from the list below and select voltage value on HTools.
Htools
For instance, voltage value of ‘TPH value 3128’ is 15.183.
TPH Value
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TPH
Voltage Value
TPH
Voltage Value
TPH
Voltage Value
TPH
Voltage Value
TPH
Voltage Value
TPH
Voltage Value
3300
15.592
3183
15.313
3066
15.029
2949
14.739
2832
14.444
2715
14.143
3297
15.585
3180
15.306
3063
15.022
2946
14.732
2829
14.436
2712
14.135
3294
15.578
3177
15.299
3060
15.014
2943
14.724
2826
14.429
2709
14.127
3291
15.571
3174
15.291
3057
15.007
2940
14.717
2823
14.421
2706
14.119
3288
15.564
3171
15.284
3054
14.999
2937
14.709
2820
14.413
2703
14.111
3285
15.556
3168
15.277
3051
14.992
2934
14.702
2817
14.406
2700
14.103
3282
15.549
3165
15.270
3048
14.985
2931
14.694
2814
14.398
3279
15.542
3162
15.262
3045
14.977
2928
14.687
2811
14.390
3276
15.535
3159
15.255
3042
14.970
2925
14.679
2808
14.383
3273
15.528
3156
15.248
3039
14.963
2922
14.672
2805
14.375
3270
15.521
3153
15.241
3036
14.955
2919
14.664
2802
14.367
3267
15.514
3150
15.233
3033
14.948
2916
14.657
2799
14.360
3264
15.507
3147
15.226
3030
14.940
2913
14.649
2796
14.352
3261
15.499
3144
15.219
3027
14.933
2910
14.642
2793
14.344
3258
15.492
3141
15.212
3024
14.926
2907
14.634
2790
14.337
3255
15.485
3138
15.204
3021
14.918
2904
14.627
2787
14.329
3252
15.478
3135
15.197
3018
14.911
2901
14.619
2784
14.321
3249
15.471
3132
15.190
3015
14.903
2898
14.611
2781
14.313
3246
15.464
3129
15.183
3012
14.896
2895
14.604
2778
14.306
3243
15.457
3126
15.175
3009
14.889
2892
14.596
2775
14.298
3240
15.450
3123
15.168
3006
14.881
2889
14.589
2772
14.290
3237
15.442
3120
15.161
3003
14.874
2886
14.581
2769
14.282
3234
15.435
3117
15.153
3000
14.866
2883
14.574
2766
14.275
3231
15.428
3114
15.146
2997
14.859
2880
14.566
2763
14.267
3228
15.421
3111
15.139
2994
14.851
2877
14.558
2760
14.259
3225
15.414
3108
15.132
2991
14.844
2874
14.551
2757
14.252
3222
15.407
3105
15.124
2988
14.837
2871
14.543
2754
14.244
3219
15.399
3102
15.117
2985
14.829
2868
14.536
2751
14.236
3216
15.392
3099
15.110
2982
14.822
2865
14.528
2748
14.228
3213
15.385
3096
15.102
2979
14.814
2862
14.520
2745
14.220
3210
15.378
3093
15.095
2976
14.807
2859
14.513
2742
14.213
3207
15.371
3090
15.088
2973
14.799
2856
14.505
2739
14.205
3204
15.363
3087
15.080
2970
14.792
2853
14.497
2736
14.197
3201
15.356
3084
15.073
2967
14.784
2850
14.490
2733
14.189
3198
15.349
3081
15.066
2964
14.777
2847
14.482
2730
14.182
3195
15.342
3078
15.058
2961
14.769
2844
14.475
2727
14.174
3192
15.335
3075
15.051
2958
14.762
2841
14.467
2724
14.166
3189
15.327
3072
15.044
2955
14.754
2838
14.459
2721
14.158
3186
15.320
3069
15.036
2952
14.747
2835
14.452
2718
14.150
CONFIDENTIAL
Chapter 6: Gear List Left side
Item PN Description L1 65.P2502.001 DU_GEAR_CAM_15_80_P110 L2 65.P2504.001 DU_GEAR_CAM_31_P110 L3 65.P2504.001 DU_GEAR_CAM_31_P110 L4 65.P2503.001 DU_GEAR_CAM_18_50_P110 L5 65.P2501.021 DU_GEAR_CAM_13_45_P110 L6 65.P2505.021 DU_GEAR_CAM_38_P110 L7 65.P2506.002 DU_RACK_LINKAGE_P110 L8 65.P2510.001 KF_GEAR_32T_P110 L9 65.P2511.001 KF_GEAR_40T_P110 L10 65.P2514.001 KF_GEAR_ONEWAY_EXIT_P110
57
CONFIDENTIAL
Right side
Item PN R1 R2 R3-1 R3-2 R3-3 R4 R5 R6 R7 R8
56.P2507.002 65.P2507.001 65.P2524.001 46.P2501.001 65.P2523.001 65.P2516.001 65.P2519.001 65.P2521.003 56.P2572.003 65.P2520.003
Description DU_CAM_RBN_ADF_P110 KF_GEAR_25T_P110 GEAR_TQL_TOP_P110 KF_TQL_TAKE_P110 GEAR_TQL_BOT_P110 KF_GEAR_SWING_25T_P110 KF_HELICAL-GEAR_28T_12T_P110 KF_HELICAL-GEAR_PULLEY_CAP_P110 FLANGE_BELT_P110 KF_HELICAL-GEAR_24T_P110
58
R9 R10 R11 R12 R13 R14 R15 R16 R17 R18 R19 R20 R21 R22 R23 R24 R25 R26 R27 R28 R29 B1 B2 B3
56.C0192.H02 65.P2515.001 56.P2576.002 65.P2509.001 47.P2503.001 65.P2512.001 65.P2507.001 65.P2507.001 65.P2516.001 65.P2508.001 65.P2507.001 65.P2516.001 65.P2507.001 65.P2516.001 65.P2507.001 65.P2515.001 56.P2539.001 65.P2522.001 56.P2565.001 65.P2513.001 65.P2516.001 59.P2501.001 59.P2502.001 59.P2503.001
CONFIDENTIAL SC_PS_IDLE_PINCH_C1 KF_GEAR_PULLEY_DRIVER_P110 FLANGE_PULLEY_P110 KF_GEAR_30T_P110 ASSY TQL SUPPLY KF_GEAR_45T_20T_P110 KF_GEAR_25T_P110 KF_GEAR_25T_P110 KF_GEAR_SWING_25T_P110 KF_GEAR_30T_17T-MXL_P110 KF_GEAR_25T_P110 KF_GEAR_SWING_25T_P110 KF_GEAR_25T_P110 KF_GEAR_SWING_25T_P110 KF_GEAR_25T_P110 KF_GEAR_PULLEY_DRIVER_P110 KF_FLANGE_PULLEY_D4_P110 KH_PULLEY_FEED_ROLLER_P110 FLANGE_PICK_UP_PULLY GEAR_MXL24T_P110 KF_GEAR_SWING_25T_P110 KF_BELT_2GT_P110 KF_BELT_MXL_FORWARD_P110 KH_BELT_PICKUP_P110
59
CONFIDENTIAL
60
Chapter 7: Error Message Error Message
Ribbon Missing
Unsupport Ribbon
Ribbon Out
RED LED blinking times 1
2+3
3
Possible Cause
Solution
1. Chip of ribbon cartridge is contaminated, or poor contact. 2. Door/Ribbon Cassette Sensor is NG. 3. Poor contact between sensor and chip. 4. Main Board is NG. 1. The ribbon cartridge is not for this region. 2. Smart Chip Sensor is contaminated. 3. Smart Chip Sensor is NG. 4. Main Board is NG.
1.Clean chip of ribbon cartridge. 2.Change Door Sensor/Ribbon Cassette Sensor. 3.Change ribbon cartridge. 4.Change Main Board. 1.Change ribbon cartridge. 2.Clean Smart Chip Sensor. 3.Change Smart Chip Sensor. 4.Change Main Board. 1.Clean Ribbon LED & Ribbon Sensor. 2. Adjust/Calibrate Ribbon Sensor Voltage 3.Change Ribbon LED. 4.Change Ribbon Sensor. 5.Change Main BD. 1.Clean Pick-Up Roller. 2.Change Lifter. 3.Change Guide_Cassette. 4.Change CAM Motor. 5.Change Main Board. 1.Clean Leading Edge Senor & Jam Sensor. 2.Change Leading Edge Sensor. 3.Change Jam Sensor. 4.Change Guide_Paper. 5.Change Separator_Paper. 6.Change Capstan Motor. 7.Change Main Board. 1. Check the paper type. 2. Clean Leading Edge Senor & Jam Sensor. 3. Change Leading Edge Sensor. 4. Change Jam Sensor. 5. Change Main Board. 1.Clean CAM Sensor. 2.Change CAM Sensor. 3.Change CAM Motor. 4.Change Main Board. Change Main Board. 1.Clean chip of ribbon cartridge. 2.Change ribbon cartridge.
1. Ribbon LED & Ribbon Sensor are contaminated. 2. Voltage of Ribbon LED & Ribbon Sensor is incorrect. 3. Main Board is NG.
Paper Out
4
Paper Jam
5
Paper mismatch
6
CAM Error
8
NAND Flash Error
9
1. Pick-Up Roller is contaminated. 2. Lifter is NG. 3. Guide_Cassette is NG. 4. CAM Motor is NG. 5. Main Board is NG. 1. LE Sensor & Jam Sensor are contaminated. 2. LE Sensor is NG. 3. Jam Sensor is NG. 4. Guide_Paper is NG. 5. Separator_Paper is NG. 6. Capstan Motor is NG. 7. Main Board is NG. 1. Paper type incorrect 2. LE Sensor & Jam Sensor are contaminated. 3. LE Sensor is NG. 4. Jam Sensor is NG. 5. Main Board is NG. 1. CAM Sensor is contaminated. 2. CAM Sensor is NG. 3. CAM Motor is NG. 4. Main Board is NG. Main Board is NG.
Ribbon IC Error
10
Chip of ribbon cartridge is NG.
ADC Error
12
1. TPH cable is not securely connected to Main Board. 2. TPH is NG. 3. Main Board is NG.
FW Checksum Error
13
1. FW itself or its region is incorrect. 2. Main Board is NG.
SRAM Error
14
Main Board is NG.
1.Re-connect TPH cable. 2.Change TPH. 3.Change Main Board. 1.Re-update FW (make sure region is correct). 2.Change Main Board. Change Main Board.
CONFIDENTIAL
Jitter Pitch (Interval)
Parts Capstan Platen Roller Pulley Capstan Pulley Capstan (Pulley Tooth) Pulley Capstan (Gear Tooth) Pulley Drive (Pulley) Pulley Drive (Pulley Tooth) Pulley Drive (Gear Tooth) Gear_Motor Pulley_Idle Gear_24 Gear_24(Tooth) Gear_12_28(12) Gear_12_28(12 Tooth) Gear_12_28(28) Gear_12_28(28 Tooth) Gear_45 Gear_45(Tooth)
Dimension 7 11 21 34 15 15 81 15 12 24 24 12 12 28 28 50 50
interval 21.9912 34.55 21.9912 1.0472 0.6468 15.708 1.0472 0.193925926 2.908888889 12.5664 15.5232 0.6468 7.7616 0.6468 7.7616 0.2772 13.86 0.2772
61
CONFIDENTIAL
Chapter 8: Contact Information
Website: www.hiti.com Email:
[email protected] Taiwan (Asia) - Headquarters HiTi Digital, Inc. 9F., No.225, Sec. 3, Beixin Rd., Xindian Dist., New Taipei City 231, Taiwan (R.O.C.) TEL: +886-2-2912-6268 FAX: +886-2-2912-6117,+886-2-2912-6118
China No.58, XinQing Road, Suzhou Industrial Park, JiangSu, China TEL: +86-512-8228-1688 FAX: +86-512-8228-1690
United States (North America) 727 Brea Canyon Rd. Suite#2 Walnut, CA 91789, U.S.A. TEL: +1-909-594-0099 FAX: +1-909-598-0011
Netherlands (Europe) HiTi Digital Europe B.V. Ekkersrijt 1331, 5692 AJ Son, The Netherlands TEL: +31 4.99.46.28.60 FAX:+31 4.99.46.12.99
India # 401/402, 4th floor, 96, Siddharth Building, Nehru Place, New Delhi 110019 TEL: +91-11-4180-8191 FAX: +91-11-4180-8193
UAE (Middle East and Africa) Office No. 1608, Indigo Icon Tower, JLT, Dubai - U.A.E. TEL: +971-4-3674547 FAX: +971-4-3674221
Mexico (South America) Agustín Gonzalez de Cossio No. 1-202 Col. Del Valle, C.P. 03100, Mexico, D. F.Mexico TEL: +52-55-50253671, +52-55-50253672 FAX:+52-55-11076206 ext. 111
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