Palladio

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PALLADIO PALLADIO PELLET STOVES Olanda Scozia Svizzera Austria Norvegia Svezia Danimarca Germania PALLADIO Installation, operation and maintenance manual Dear Customer, We thank you for having chosen a Palladio stove from Edilvalli Arredi S.r.l.. Please keep this manual safe along with your warranty certificate, and present it whenever a service engineer maintains your stove. ALL OUR STOVES ARE LIT AND FULLY TESTED IN THE FACTORY. This introduction confirms the information provided in our offer for your Palladio stove. All our stoves are made from top quality materials and are lit and fully tested in our factory before they are despatched. If you see signs that your stove has already been used (such as pellets in the hopper or a dirty hearth), do not worry. This simply shows that we have tested your stove in our factory and found it to be fully functional and perfectly safe. You can therefore have every confidence in its efficiency and safety. PALLADIO TECHNICAL ASSISTANCE CENTRE If your stove ever requires servicing, please ask your dealer to put you in touch with a qualified service engineer. Alternatively you can contact the Technical Assistance Centre of Edilvalli Arredi S.r.l. directly. We shall be happy to put you in touch with your local Technical Assistance Centre. PALLADIO MEANS EFFECTIVENESS AND EFFICIENCY This manual provides important information and advice that will allow you to get the most from your new Palladio stove in terms of efficiency and safety. It also contains instructions for the regular maintenance of your stove. RESPONSIBILITY Edilvalli Arredi S.r.l. declines all responsibility under civil and criminal law for damage or injury deriving from the failure to observe, in part or in whole, the instructions contained in this manual. Edilvalli Arredi S.r.l. declines all responsibility for damage or injury deriving from the improper use or incorrect operation of the stove by the purchaser, from unauthorised modifications and/or repairs, and from the use of non-original spare parts. Edilvalli Arredi S.r.l. declines all responsibility under civil or criminal law for damage or injury caused directly or indirectly by: • inadequate maintenance • failure to observe the instructions contained in this manual • failure to observe all applicable safety precautions • installation not conforming to applicable laws and standards in the country of installation • installation by unqualified and/or untrained personnel • modifications and/or repairs performed without the manufacturer’s prior authorisation • the use of non-original spare parts • exceptional events Palladio majolica stoves – manufactured by Edilvalli Arredi S.r.l. Dear Customer, We thank you for your choice of a Palladio stove from Edilvalli Arredi s.r.l.. • Please keep this manual safe along with the warranty certificate, and present it whenever a service engineer maintains your stove. • Please remember that all our stoves are lit and fully tested in the factory. TECHNICAL ASSISTANCE CENTRE If your stove ever requires servicing, please contact Edilvalli Arredi S.r.l. to obtain details of your local Technical Assistance Centre. RESPONSIBILITY Edilvalli Arredi S.r.l. declines all responsibility under civil and criminal law for damage or injury deriving from the failure to observe, in part or in whole, the instructions contained in this manual. PALLADIO Edilvalli Arredi S.r.l. declines all responsibility for damage or injury deriving from the improper use or incorrect operation of the stove by the purchaser, from unauthorised modifications and/or repairs, and from the use of non-original spare parts. Edilvalli Arredi S.r.l. declines all responsibility under civil or criminal law for damage or injury caused directly or indirectly by: • inadequate maintenance • failure to observe the instructions contained in this manual • failure to observe all applicable safety precautions • installation by unqualified and/or untrained personnel • installation not conforming to applicable laws and standards in the country of installation • modifications and/or repairs performed without the manufacturer’s prior authorisation • exceptional events DECLARATION OF CONFORMITY Edilvalli Arredi s.r.l. hereby declares under its own responsibility that: the stove to which this manual relates (see nameplate) conforms to the requirements of the following directives: EN 14785 89/106 EEC CPD 73/23 EEC LVD 98/37 EEC MACHINERY 2004/108 EEC EMC PALLADIO GENERAL SAFETY PRECAUTIONS • • • • • • • • • • • • • • • WARNING! Keep this manual safe along with the warranty certificate. Read all the instructions and technical information contained in this manual thoroughly before installing the stove. Install the stove in conformity to all applicable local, national and European standards and legislation. When installing the stove, make sure that you conform to applicable standards and legislation governing the extraction of fumes to flues. The flue must have its outlet above roof height. Have an authorised technical assistance centre clean your stove and flue thoroughly once a year. Failure to comply with this requirements invalidates the warranty. The stove requires air to burn its fuel. An air intake must therefore be provided outside the room where the stove is installed in addition to a supplementary indirect air intake of at least 180 cm 2. Bear in mind the weight of the stove when deciding where to position it. Make sure that the floor area where you intend to locate the stove is able to support its weight before commencing installation. If the floor is made from a flammable material (e.g. wood blocks or carpet), place a floor protector plate underneath the stove. (The floor protector plate must extend at least 25/30 cm beyond the perimeter of the stove.) For safety purposes, maintain a gap of at least 30 cm between the hot sides of the stove and any surrounding flammable materials (e.g. matchboard walls, wall paper, curtains). Alternatively, install suitable insulating materials. This precaution also applies if the stove is located near furniture like armchairs, etc.. Do not install the stove in restricted spaces unless suitable provision is made. Do not install the stove close up to walls as this can restrict the necessary air flow. Install the stove at least 3 cm away from all walls. It is essential for the flue to generate sufficient draught for the stove to function correctly. The partial or complete obstruction of the air intake to the hearth, or failure to keep the hearth properly clean can compromise the functioning of the stove. During lighting, for example, insufficient air supply will prevent the pellets from lighting properly and cause them to build up in the hearth. This can create excessive smoke in the combustion chamber. This in turn can lead to the spontaneous combustion of hot gases and a violent flame. If this occurs, do not open the door to the combustion chamber. Do not use flammable liquids to aid lighting of the pellet fuel. Do not touch the glass of the door when the stove is hot. Do not leave children unattended near the stove when it is lit. Hot parts can cause severe burns. Do not attempt to remove or move the majolica panels while they are hot, as this can cause them to break. Do not tamper with the stove. Perform only the operations specified in this manual to operate and maintain the stove. Refer all further servicing to an authorised service engineer. Disconnect the plug from the mains power socket before commencing any cleaning or maintenance. Always make quite sure that the door of the combustion chamber is properly closed and hermetically sealed during the lighting and normal functioning of the stove. Keep the door seal fully efficient at all times. If you notice any wear or damage to the seal, ask your local Technical Assistance Centre to replace it immediately. The automatic lighting of the pellet fuel is the most delicate stage in the operation of the stove. Keep the stove and the hearth thoroughly clean in order to ensure trouble-free lighting. WARNING! Edilvalli Arredi S.r.l. reserves the right to introduce minor changes to the component parts of this product. Such changes may not be reflected in the contents of this manual. Edilvalli Arredi S.r.l. also reserves the right to introduce whatever changes it deems important to the functioning and appearance of the product. Purely aesthetic changes in the product with respect to the brochure are the result of the normal evolution and development of Palladio stoves. PALLADIO TRANSPORT • Stove models Austria, Svizzera and Olanda do not require any special procedures, apart from normal care and attention during moving and handling. Proceed as follows to move and handle the Norvegia model. 1. Carefully remove the packing. • 4. 2. Use the Allen key supplied to remove the four screws from the counter-frame, and remove the door. 3. Unwind the data cable from the display. 5. 6. Move the combustion chamber to the place of installation. Fit the pipes. Move the majolica body to the place of installation. 7. Fit the door. N.B. TAKE CARE NOT TO DAMAGE THE FLAT CABLE WHEN MOVING THE STOVE. POSITIONING THE STOVE It is extremely important to position the stove correctly. We recommend locating the stove in the most central point of the room you want to heat in order to ensure uniform heat distribution and maximum efficiency. The ideal location must also be near a flue. If the floor at the chosen position is made from flammable material (e.g. wood blocks or carpet), place a floor protector (ACCESSORY) over it. TECHNICAL SPECIFICATIONS OF ROOM HEATING PELLET STOVES OLANDA Capacity of pellet hopper Efficiency Max. useful heat output Max. autonomy Pellet consumption Heatable room size Weight Max. dimensions Dimensions of fume outlet Dimensions of air intake Ducting outlet Electrical power consumption Covering Mains power protection Controller protection STANDARD EQUIPMENT • Room temperature sensor • • Fume temperature sensor Weekly programmer-timer 5-speed pellet feeder • • • • • 12 Kg 91.00% 10 kW 6h 1 – 2.2 Kg/h Depends on building insulation 98 Kg 54 x 43 x 110 cm (WxDxH) Ø 80 mm Ø 40 mm Ø 60 mm 40 / 400 Watts Top in majolica, sides in powder painted steel alloy Fuses Fuses 5-speed fume extractor fan Heat exchanger fan Ceramic glass door Ash box PALLADIO • Infrared remote control (optional accessory - batteries not provided, 12V A23). SCOZIA Capacity of pellet hopper Efficiency Max. useful heat output Max. autonomy Pellet consumption Heatable room size Weight Max. dimensions Dimensions of fume outlet Dimensions of air intake Electrical power consumption Covering Mains power protection Controller protection • • • • • • • • • 10 Kg 91.00% 10 kW 5h 1 – 2.2 Kg/h Depends on building insulation 98 Kg 71 x 20.5 x 109 cm (WxDxH) Ø 80 mm Ø 40 mm 40 / 400 Watts Sides in powder painted steel alloy Fuses Fuses STANDARD EQUIPMENT Room temperature sensor Fume temperature sensor Weekly programmer-timer 5-speed pellet feeder 5-speed fume extractor fan Heat exchanger fan Ceramic glass door Ash box Infrared remote control (optional accessory - batteries not provided, 12V A23). SVIZZERA Capacity of pellet hopper Efficiency Max. useful heat output Max. autonomy Pellet consumption Heatable room size Weight Max. dimensions Dimensions of fume outlet Dimensions of air intake Ducting outlet Electrical power consumption Covering Mains power protection Controller protection 13 Kg 91.00% 13 kW 6.5 h 1 – 2.8 Kg/h Depends on building insulation 130 Kg 66 x 45 x 115 cm (WxDxH) Ø 80 mm Ø 40 mm Ø 60 mm 40 / 400 Watts Majolica Fuses Fuses STANDARD EQUIPMENT • • • • • • • • • Room temperature sensor Fume temperature sensor Weekly programmer-timer 5-speed pellet feeder 5-speed fume extractor fan Heat exchanger fan Ceramic glass door Ash box Infrared remote control (batteries not provided, 12V A23). AUSTRIA Capacity of pellet hopper 15 Kg PALLADIO Efficiency Max. useful heat output Max. autonomy Pellet consumption Heatable room size Weight Max. dimensions Dimensions of fume outlet Dimensions of air intake Ducting outlet Electrical power consumption Covering Mains power protection Controller protection 91.00% 13 kW 6.5 h 1 – 2.8 Kg/h Depends on building insulation 120 Kg 52 x 43 x 123 cm (WxDxH) Ø 80 mm Ø 40 mm Ø 60 mm 40 / 400 Watts Top, grille and lower covering in majolica, sides in liquid painted steel alloy Fuses Fuses STANDARD EQUIPMENT • • • • • • • • • Room temperature sensor Fume temperature sensor Weekly programmer-timer 5-speed pellet feeder 5-speed fume extractor fan Heat exchanger fan Ceramic glass door Ash box Infrared remote control (batteries not provided, 12V A23). NORVEGIA – SVEZIA - DANIMARCA Capacity of pellet hopper Efficiency Max. useful heat output Max. autonomy Pellet consumption Heatable room size Weight (Norvegia) Weight (Svezia) Weight (Danimarca) Max. dimensions (Norvegia) Max. dimensions (Svezia) Max. dimensions (Danimarca) Dimensions of fume outlet Dimensions of air intake Electrical power consumption Covering Mains power protection Controller protection • • • • • • • • • 23 Kg 91.00% 13 kW 10 h 0.6 – 2.8 Kg/h Depends on building insulation 198 Kg 210 Kg 230 Kg 75 x 48 x 134 cm (WxDxH) 75 x 48 x 133 cm (WxDxH) 98 x 60 x 138 cm (WxDxH) Ø 80 mm Ø 40 mm 40 / 400 Watts Majolica Fuses Fuses STANDARD EQUIPMENT Room temperature sensor Fume temperature sensor Weekly programmer-timer 5-speed pellet feeder 5-speed fume extractor fan Heat exchanger fan Ceramic glass door Ash box Infrared remote control (batteries not provided, 12V A23). GERMANIA Capacity of pellet hopper 30 Kg PALLADIO Efficiency Max. useful heat output Max. autonomy Pellet consumption Heatable room size Weight Max. dimensions Dimensions of fume outlet Dimensions of air intake Ducting outlet Electrical power consumption Covering Mains power protection Controller protection • • • • • • • • • 91.00% 14.5 kW 12 h 1 – 3.2 Kg/h Depends on building insulation 250 Kg 98 x 48 x 147 cm (WxDxH) Ø 80 mm Ø 40 mm Ø 60 mm 40 / 400 Watts Majolica Fuses Fuses STANDARD EQUIPMENT Room temperature sensor Fume temperature sensor Weekly programmer-timer 5-speed pellet feeder 5-speed fume extractor fan Heat exchanger fan Ceramic glass door Ash box Infrared remote control (batteries not provided, 12V A23). INSTALLATION • • • • It is forbidden to install the stove in the following locations: - bedrooms and bathrooms - rooms already containing another heating appliance (fireplace, stove, etc.) that does not have its own independent air supply. Make sure that the electrical power socket is readily accessible. Respect the minimum distances given below: - Install the stove at least 50 mm away from all walls. - If the wall is made from flammable material, increase this distance to 150 mm (and insulate the wall with fireproof material). - Keep all furniture, curtains, and other flammable objects at least 400 mm away from the stove. If the stove has to be positioned on a wood floor, install it on a solid marble, ceramic or metal plate at least 2 mm thick. This plate must be at least 30 cm deeper than the stove and at least 15 cm wider than it. CONNECTING THE STOVE TO THE ELECTRICITY SUPPLY Before connecting the stove to the mains electricity supply, make sure that the power socket is in good condition and that it has an efficient earth (ground) connection. Make sure that the mains power cable and room temperature sensor cable do not come into contact with hot parts of the stove, e.g. the flue, and that they are not crushed by the stove, as this could lead to short circuits. NOTE – The stove’s electrical system is protected by fuses. Disconnect the stove from the mains power supply before commencing any maintenance or checks! THE FLUE Before commencing the installation, make sure that the inside diameter of the flue and the height of the terminal are sufficient to create an adequate draught. Also check that the flue is correctly installed and not blocked. Connecting the stove to the flue is an important operation that can compromise the functioning of the stove if not done correctly. It should therefore always be done or checked by a competent and qualified technician. Do not attempt “do-it-yourself” installations, especially if you do not have the necessary knowledge or experience. It is particularly important to use flue pipes that are suitable for pellet stoves and that have the proper seals. PALLADIO NOTE – The pipes making up the flue must not, at any point, be smaller in diameter than the fume outlet on the stove. To ensure the correct functioning of the stove, avoid horizontal sections of flue as these can fill up with ash and reduce the draught. In the same way, avoid too many bends in the pipes to ensure safe fume extraction with no loss of draught. (The complete flue should have no more than 2 bends, which must be securely fixed.) aria per la combustione prelevata dall’esterno canna fumaria in muratura Protezione isolante canna fumaria inter. H. min 200 cm Installation without existing chimney Comburent air drawn from outdoors Masonry chimney Protective insulation around indoor section of flue, min H. = 200 cm Installation with existing chimney FLUE CALCULATION TABLE FOR PELLET STOVES PALLADIO Type of stove Stoves of up to 13 kW heat output Type of flue Height and protrusion Fig 1Da H 200cm = 0,5 – 1,5 A H 600cm = 1,5 – 3,0 Fig. 2Da H 200cm = 0,5 – 1,5 A H 600cm = 1,5 – 3,0 Fig. 3Da H 200cm = 0,5 – 1,5 A H 600cm = 1,5 – 3,0 Fig. 4Da H 200cm = 0,5 – 1,5 A H 600cm = 1,5 – 3,0 80 100 80 80 80 100 80 100 Fig. 1Da H 600cm = 0,5 – 1,5 A H 1200cm = 1,5 – 3,0 Fig. 2Da H 600cm = 0,5 – 1,5 A H 1200cm = 1,5 – 3,0 Fig. 3Da H 600cm = 0,5 – 1,5 A H 1200cm = 1,5 – 3,0 Fig. 4Da H 600cm = 0,5 – 1,5 A H 1200cm = 1,5 – 3,0 100 120 80 100 100 120 100 120 Fig. 1Da H 1200cm = 0,5 – 1,5 A H 1800cm = 1,5 – 3,0 Fig. 2Da H 1200cm = 0,5 – 1,5 A H 1800cm = 1,5 – 3,0 Fig. 3Da H 1200cm = 0,5 – 1,5 A H 1800cm = 1,5 – 3,0 Fig. 4Da H 1200cm = 0,5 – 1,5 A H 1800cm = 1,5 – 3,0 120 140 80 100 120 140 120 140 Fig. 5 Please bear in mind that the values given in the above table are intended only as guidelines to help the installer evaluate the necessary dimensions of the flue pipes. It does not represent any specific standard or directive. If there is an existing flue already in place, make sure that its pipes are clean and tightly sealed. In the case of an existing masonry chimney, connect the fume outlet from the stove to this, and install an inspection door in an accessible position to facilitate checking and cleaning. INSTALLING THE FLUE Fig. 1 – Installation without a masonry chimney. Ø 80 pipe: layout with one 90° bend. The first, horizontal section of flue runs directly to the outside of the building. The second, vertical section of flue (complete with wind cowl) runs completely outside the building. Use double wall pipes to prevent the formation of condensation inside the flue. As shown in the figure, the vertical section of flue (the stack) must terminate above the roof. This is a legal requirement. The higher the end of the pipe, the more efficient the stove. 11 Fig. 2 - Installation with a masonry chimney with terminal above the roof. Ø 80 pipe: layout with one 90° bend. The first, horizontal section of flue connects to the existing internal or external masonry chimney. If the stove has to be connected to a masonry chimney, or if there is an existing flue but this is too large in size, route steel flue pipes of no less than Ø 80 mm up through it. The wind cowl must terminate higher than the apex of the roof. INSTALLING THE COMBURENT AIR PIPE The following instructions are valid for figures 1 and 2. PALLADIO Two alternative installations are possible for both types of flue installation: 1. Air can be drawn from outdoors through a pipe connected to the air inlet at the rear of the stove. This is the recommended method as it prevents fumes and smells from escaping into the room. 2. Air can be drawn directly from the room where the stove is installed. If this option is preferred, you must install an air vent of at least 180 cm² through an outside wall near the stove. It is possible that you might detect a slight smell of burned wood in the house if comburent air is drawn from the room itself. NOTE – In either case, check regularly that the passage of air is not restricted or blocked in any way. Protect the air inlet with a suitable grille and check it at regular intervals. Important points: • The air intake must be of adequate dimensions. • Horizontal sections of flue must have a slope of > 5° and a length of < 2 metres. • The vertical section of flue (the stack) must have a height of > di 2 metres. • There must be provision for inspecting all sections of the flue. • Mastic or a high temperature sealant should be used to seal the flue at the point where it connects to the stove’s fume outlet. • Provide a drain point for condensate and ash. NOTE - Never connect the flue from this stove to a flue for another stove or fireplace, etc.. PELLET FUEL Pellet fuel comes in the form of small cylindrical pellets of about 6 mm in diameter. These are made from compressed sawdust and waste wood chippings, with no additives, colouring agents or other materials. Technical specifications of wood pellets: • diameter: 6 – 6.5 millimetres • maximum length: 20-25 mm • maximum humidity: 8% • calorific value: approx. 4,800 kcal/kg. NOTE – The use of pellets with different specifications to those given above may reduce the heat output of the stove, lead to the formation of residues, cause poor combustion, and even make it necessary to recalibrate the stove's parameters. The manufacturer cannot guarantee the proper functioning of the stove if pellets with specifications other than those given above are used as fuel. CLEANING Proper cleaning and maintenance are essential to the correct functioning of the stove. Failu re to respect the following instructions invalidates the warranty. • Ordinary daily cleaning to be performed by the user (before lighting the stove, while it is still cold): - Open the door and vacuum clean the fire box. - Remove the hearth, clean it and make sure that the holes in it are not blocked. - Vacuum clean the hearth compartment, clean all contact edges and fit the hearth again, ensuring that it is seated securely. - Empty the ash box, if fitted. PALLADIO - Clean the glass with a damp cloth (only when the stove is cold). - Carefully close the door. • Extraordinary annual cleaning to be performed by the service engineer: - Perform general cleaning of the inside and outside of the stove’s flue pipes. - Remove the furnace linings, and thoroughly clean and decoke the hearth and hearth compartment. - Clean the fans, check them for play and check their mountings. - Clean, inspect and decoke the glow plug igniter and its housing. - Check the door seal and replace if necessary. - Clean the display. - Inspect the electrical control cables and connections and the mains power cable. - Clean the pellet hopper and check the feed screw and gearmotor for play. - Check the functioning of the feed screw, fill the hopper and check the stove lighting sequence. - Inspect and clean the fume outlet. - Inspect the flue and check the draught. Clean the flue or instruct the user to have it cleaned if necessary. NOTE – The glow plug igniter and the hearth compartment are both subject to wear. Check and replace if necessary. STARTING UP ROOM HEATING STOVES The control panel incorporates a display that shows information on the functioning of the stove. When the stove is first switched on, before lighting occurs, the display appears as shown in Fig. 6. Fig. 6 orologio temperatura ambiente spento stato dialogo potenza Clock Room temperature Off Status Display message Heat output level The control panel provides a menu via which you can view and set functioning parameters (depending on your access level). All control keys have a number to identify them. Fig. 7 crono candeletta Timer Igniter PALLADIO coclea aspiratore fumi scambiatore non usato allarme Feed screw Fume extractor fan Heat exchanger fan Not used Alarm Fig. 7 shows the meaning of the status indicators on the left of the display. When a status indicator lights up, it shows that the device corresponding to it is functioning. SWITCHING THE STOVE ON To switch the stove on, press and hold key (4) (the ON/OFF key) for a few seconds. See Fig. 8. Press and hold the same key again to switch the stove off. The complete functioning cycle comprises five separate stages (lighting, flame stabilisation, normal functioning, economy functioning and shutdown). The stove switches between these stages on the basis of fume temperature and parameter settings. Fig.8 orologio temperatura ambiente dialogo potenza Clock Room temperature Display message Heat output level LIGHTING THE STOVE Lighting begins when the glow plug igniter is switched on and the feed screw charges pellets into the stove. The display reads out, in succession, the messages “CLEANING HEARTH”, “LIGHTING”, “CHARGING PELLETS” and “WAITING FOR FLAME”. After about 45 seconds, the feed screw stops and the fume extractor fan starts (at the predefined speed for this stage). As soon as the pellet fuel starts to burn, and fume temperature reaches 50 C°, the glow plug igniter switches off and the stove controller switches to the flame stabilisation stage. The lighting stage finishes when fume temperature reaches 50 C°, but the functioning time of the glow plug igniter is limited to a maximum of 15 minutes for safety reasons and to prevent damage. If the pellet fuel has not lit within this 15 minute period, the display reads out the alarm message “LIGHTING FAILED”. timer Timer temperatura ambiente Room temperature dialogo Display message potenza Power output level Fig. 9 PALLADIO FLAME STABILISATION During flame stabilisation the feed screw charges pellets into the stove at the predetermined speed for this stage. When fume temperature exceeds 100 C°, the stove’s controller switches to normal functioning mode. During flame stabilisation, the fume extractor fan runs at the predetermined speed for the stage. Provided temperature remains stable for a predetermined period of time, the stove’s controller switches to normal functioning mode. You can bypass the start-up stages by pressing and holding the increase power key (6) for about 3 seconds. This forces the stove directly into normal functioning mode. NORMAL FUNCTIONING The stove’s controller provides an input for a room thermostat. Depending on the settings made on the room thermostat and on actual room temperature, the stove can function on a number of ways: - T amb: this is the temperature measured by the room temperature sensor. - T setAmb: this is the temperature set on the room thermostat. - T setTerm: this is the setting of the ROOM TEMPERATURE SETPOINT. Room thermostat closed (Tamb >TsetTerm): the display reads out the message “ton” and the stove runs at the predetermined power setting until the thermostat opens. Room thermostat open (TAmb>TsetTerm): the stove runs at the predetermined power setting until TsetTerm temperature is reached (Tamb