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2 Contents Discrete I/O Discrete I/O Discrete I/O selection guides . . . . . . . . . . . . . . . . . . . . . . . . . . pages 2/2 to 2/11 b Discrete I/O modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pages 2/12 to 2/39 b Telefast 2 pre-wired system: . . . . . . . . . . . . . . . . . . . . . . . . pages 2/40 and 2/41 connector cables FOR Quantum PLCs b Telefast 2 pre-wired system: . . . . . . . . . . . . . . . . . . . . . . . . . . pages 2/42 to 2/47 passive connections and plug-in relay sub-bases b Telefast 2 pre-wired system: . . . . . . . . . . . . . . . . . . . . . . . . . pages 2/48 and 2/49 cables connectors for 984-A120-Compact PLCs b CableFast cabling System. . . . . . . . . . . . . . . . . . . . . . . . . . . . pages 2/50 to 2/53 Schneider Electric 2/1 2 Quantum Automation Platform Discrete I/O V d.c. input modules Selection guide 2 Type a Input Voltage 5 V/TTL Number of Points 32 Number of Groups 4 Points/Common 8 Isolation by group Addressing Requirements 2 input words 24 V Bus Power Required 170 mA 330 mA Logic Source Sink Source Model 140 DDI 153 10 140 DDI 353 00 140 DDI 353 10 Page 2/26 2/2 a 24 V 125 V 10…60 V 20…30 V 96 24 16 32 6 3 8 8 4 16 8 2 4 8 6 input words 2 input words 1 input word 2 input words 4 input words 270 mA 200 mA 300 mA 250 A 140 DDI 853 00 140 DSI 353 00 2 Sink 140 DDI 364 00 140 DDI 673 00 140 DDI 841 00 2/3 Quantum Automation Platform Discrete I/O V a.c. input modules Selection guide Type c Input Voltage 24 V Number of Points 16 32 16 32 Number of Groups 16 4 16 4 Points/Common 1 8 1 8 Isolation individual points by group individual points by group Addressing Requirement 1 input word 2 input words 1 input word 2 input words Bus Power Required 180 mA 250 mA 180 mA 250 mA Model 140 DAI 340 00 140 DAI 353 00 140 DAI 440 00 140 DAI 453 00 Page 2/26 48 V 2 2/4 c 115 V 230 V 2 16 32 16 32 4 16 4 16 2 1 8 1 8 individual points by group individual points by group 1 input word 2 input words 1 input word 2 input words 180 mA 250 mA 180 mA 250 mA 140 DAI 540 00 140 DAI 543 00 140 DAI 553 00 140 DAI 740 00 140 DAI 753 00 2/5 Quantum Automation Platform Discrete I/O V d.c. and relay output modules Selection guide 2 Type a Output voltage/ Relay type 5 V/TTL Number of points 32 96 Number of groups 4 6 Points/common 8 16 Maximum load Current /point Current /group Current /module 25 mA 600 mA 2.4 A Addressing requirement 2 output words 24 V 19.2…30 V .5 A 4A 16 A 0.25 A 6 output words Bus power required 350 mA 330 mA Logic sink source sink source Module 140 DDO 153 10 140 DDO 353 0i 140 DDO 353 10 140 DDO 364 00 Pages 2/26 2/6 250 mA a 10 ... 60 V source Relay 24 ... 125 V source 10…30 V Normally open Normally open/ Normally closed 2 16 12 32 16 8 2 6 4 16 8 8 2 8 1 2A 6A 12 A 0.75 A 3A 6A 0.5 A 4A 16 A 2A N/A N/A 5A N/A N/A 1 output word 1 input word 1 output word 2 output words 1 output word 0.5 output word 160 mA 375 mA @ 6 points on 650 mA @ 12 points on 500 mA 1100 mA 560 mA 140 DDO 885 00 140 DVO 853 00 140 DRA 840 00 140 DRC 830 00 2/26 2/26 2/32 source 140 DDO 843 00 2/7 Quantum Automation Platform Discrete I/O V a.c. output modules Selection guide Type c Output voltage 24 ... 230 V Number of points 16 Number of groups 16 Points/common 1 Maximum load Current /point Current /group Current /module 4 A @ 20-132 VAC, 8 A @ 170-253 VAC N/A 16 A Addressing requirement 1 output word 24 V ... 115 V 2 Bus power required 350 mA Module 140 DAO 840 00 Page 2/26 2/8 4 A @ 20-132 VAC N/A 16 A 140 DAO 840 10 c 100 ... 230 V 24 ... 48 V 24 ... 230 V 2 32 4 4 4 A @ 20-132 VAC, 8 A @ 170-253 VAC 4A 16 A 8 4 A @ 20-56VAC 4A 16 A 1A 4A 16 A 2 output words 320 mA 140 DAO 842 10 140 DAO 842 20 140 DAO 853 00 2/9 Quantum Automation Platform Discrete I/O V a.c. input/output modules Selection guide 2 Output voltage c 85...132 V a 19.2...30 V Input voltage c 132 V a 30 V Number of points 16 input / 8 output Number of groups Two 8-point inputs Two 4-point outputs Maximum load current/point current/group current/module 4A 4A 8A Addressing requirement 1 input word 0.5 output word Bus power required 250 mA 330 mA Model 140 DAM 590 00 140 DDM 390 00 Page 2/26 2/10 15 A 2A 4A a 19.2...156.2 V a 156.2 V 2 4 input, 4 isolated output One 4 point inputs Four output points 4A N/A 16 A 1 input word 1 output word 350 mA 140 DDM 690 00 2/11 Quantum Automation Platform Discrete I/O General, description The Modicon TSX Quantum Automation Series supports a full range of discrete I/O modules designed to interface with a wide variety of field devices. All modules meet internationally accepted IEC electrical standards that ensure reliability in harsh operating environments. For even better protection and extended life in extremely harsh environments, you can have your modules conformally coated. 2 Fully software-configurable All Quantum I/O modules can be completely configured using Concept or Modsoft. The ability to specify an I/O address for each module in software makes it easy to add or change modules in your configuration without physically changing the application program. Defining the failure mode of an output module Quantum gives you the ability to predefine how a discrete output point will respond if for any reason the module stops being serviced. You can configure the module in software so that the outputs: i Turn off i Go to a predefined safe state i Hold the last value they received before the watchdog timer expired Failure modes can be defined on a point-by-point basis. In the event of a complete module failure, the fail state settings you have specified can be sent to the replacement module. Mechanical keying for added security Optionally, you can insert mechanical keys between the I/O module and the terminal strip to ensure that the field wiring and the module type are properly matched. Keying codes are unique for each module type. You can also implement mechanical keying for unique slot locations so that a rack full of similar modules with similar keying codes will not be incorrectly connected. Keys are shipped with the I/O modules. They do not need to be ordered separately. I/O connectors Each I/O module requires an I/O connector (P/N 140 XTS 002 00), which can be ordered separately. The same connector can be used with all modules. Description 1 2 3 4 2/12 1 Model number and color code. 2 LED indicator panel. 3 Removable, hinged door and customer identification label. 4 Terminal block. Quantum Automation Platform Discrete I/O Sample LEDs Visual status and diagnostic information Extensive LED information is available on each module. Information includes activity on the I/O points and specific module features such as field wiring fault indication and blown fuses. Visual indication of comunication health is provided on an Active display, which can be used for troubleshooting. 2 32-point discrete I/O modules 1 2 3 4 5 6 7 8 Active F 9 10 17 25 18 19 26 27 20 28 29 11 12 13 14 21 22 15 23 24 16 LED Color Indication when on Active F 1…32 green red green Bus communication is present External fault detected The respective input/output is turned on LED Color Indication when on Active green F red 1 ... 16 green 1 ... 16 red Bus communication is present been detected A fault (external to the module) has been detected The indicated point or channel is turned on There is a fault on the indicated point or channel 30 31 32 16-Point discrete I/O modules 1 Active 9 1 F 9 2 10 2 10 3 11 3 11 4 12 4 12 5 13 5 13 6 14 6 14 7 15 7 15 8 16 8 16 Discrete Bi-directional modules 1 2 Active F 1 2 1 2 3 4 LED Color Indication when on Active F green red 1 and 2 left row 1 and 2 middle row 1…4 right row green Bus communication is present No voltage supply for outputs or inputs out of tolerance Output is turned on red Fault detected on the output point red Fault detected on the input point 2/13 Quantum Automation Platform Discrete I/O Characteristics V a.c. input specifications 2 Model 140 DAI 540 00 140 DAI 543 00 140 DAI 553 00 140 DAI 740 00 140 DAI 753 00 Number of inputs 16 16 32 16 32 Number of groups 16 2 4 16 4 Inputs/group 1 8 8 1 8 c Input voltage LEDs 115 V 230 V Active 1…16 (green) Active 1…16 (green) Active 1…32 (green) Active 1…16 (green) Active 1...32 (green) 1 input 2 input 1 input 2 input Addressing requirements words 1 input Operating input 50 Hz on c 85…132 V 175…264 V 170...264 V 0...20 V 0...40 V 0...40 V off 60 Hz current mA 11.1 max 9.7 max 2.6 max impedance kΩ 14.4 capacitive 31.8 capacitive 32 on c 79…132 V 165...264 V 158...264 V 0...20 V 0...40 V 0...40 V off current mA 13.2 max 11.5 max impedance kΩ 12 capacitive 26.5 capacitive Frequency range Hz 47…63 Maximum leakage current mA 2.1 2.6 Absolute maximum input continuous c 132 V 264 V 264 V 10 s 156 V 300 V 312 V one cycle 200V 400 V 400 V Response time Off - on minimum On - off ms 4.9 maximum 0.75 x line cycle minimum 7.3 maximum 12.3 c Isolation 27 1780 V for 1 min input-to-input 1780 V for 1 min group-to-group 1780 V for 1 min group-to-group 1780 V for 1 min input-to-input 1780 V for 1 min group-to-group 1780 V for 1 min input-to-bus 1780 V for 1 min group-to-bus 1780 V for 1 min group-to-bus 1780 V for 1 min input-to-bus 1780 V for 1 min group-to-bus Bus current requirement mA 180 180 250 180 250 Power dissipation W 5.5 max 5.5 max 10.9 max 5.5 max 5 max Fusing 2/14 Internal none External user discretion Quantum Automation Platform Discrete I/O Characteristics (continued) V d.c. input specifications Model 140 DDI 364 00 140 DSI 353 00 Number of inputs 96 32 Number of groups 6 4 Points/group 16 8 24 24 LEDs Active 32…64 1…32 (green) indicates input state Active 2 green, failure 1 red 1…32 (green) indicates input state Addressing requirements 96 points or 6 words 4 input words a Input voltage 2 Voltage On voltage a + 15…+ 30 11 min Off voltage a – 3…+ 5 5 max On curent mA 2.5 min 2.5 min Off current mA 0.7 max 1.2 max, 0.3 min a 30 30 Surge a 50, dropping pulse 45 Vp for 10 ms @ - 3…30 Off - On ms 2 max 2.2 On - Off ms 3 max 3.3 Fault sensing – Broken wire detection below 0.15 mA Off current Fault status – Broken wire detection for each input Absolute maximum input Continuous Response time Insulation resistance c 500 rms for 1 minute – Internal resistance k 6.7 – Point to point – No Inputs to backplane – Yes Group to group – Yes Isolation Operating temperature C (F) – 0 °…60 ° (32 °…140 °) Bus current requirement mA < 270 300 Power dissipation W 1.35 + (0.13 x nbr of ON inputs) – External power supply a 19.2…30 20…30 at 20 mA per group – UL, CSA, CE, FM class 1, div. 2 Agency approvals 2/15 Quantum Automation Platform Discrete I/O Characteristics (continued) V d.c. input specifications 2 Model 140 DDI 841 00 140 DDI 853 00 140 DDI 673 00 Number of inputs 16 32 24 Number of groups 8 4 3 Points/group 2 8 8 a V Input voltage 10...60 88…150 LEDs Active 1…16 (green) Active 1….32 (green) Active 1….24 (green) Addressing requirements 1 input word 2 inputs words 1 input word On state current @ a 12 V mA 5...10 @ a 24 V mA 6...30 @ a 48 V mA 2...15 @ a 60 V mA 1...5 V on state 9...12 off state 0...1.8 on state 9...12 off state 0...1.8 – a 24 V / -15...+20% V 11...24 0...5 11...24 0...5 – a 48 V / -15...+20% V 34...48 0...10 34...48 0...10 – a 60 V / -15...+20% V 45...60 0...9 45...60 0...12.5 – a V 75 – ms 4 0,7 (defaults filter), 1,2 (optional filter) 4 0,7 (defaults filter), 1,2 (optional filter) Group supply/tolerance a 12 V / + / -5% Absolute maximum input 2.5 mini at a 125 V Response time Off - On On - Off Switching frequency Hz 100 max a 700 V for 1 min Isolation Group-to-group Group-to-bus 2500 V for 1 min Bus current requirement mA 200 Power dissipation W 1 + (0.25 x # of points on) External power (US) a 10...60 V (group supply) Fusing Logic 2/16 Internal none External user discretion sink 300 Quantum Automation Platform Discrete I/O Characteristics (continued) V a.c. input specifications Model 140 DAI 340 00 140 DAI 353 00 140 DAI 440 00 140 DAI 453 00 Number of inputs 16 32 16 32 Number of groups 16 4 16 4 Points/group 1 8 1 8 24 V 24 V 48 V 48 V Active 1…16 (green) Active 1…32 (green) Active 1…16 (green) Active 1…32 (green) 2 input 1 input 2 input c Input voltage LEDs Addressing requirements words 1 input Operating input 50 Hz On c Off 60 Hz 14…30 V 34…56 V 0...5 V 0...10 V Current mA Impedance kΩ 3.1 capacitive 6.8 capacitive On c 12…30 V 29…56 V 0...5 V 0...10 V Off .8 max Current mA 13.2 max 11.7 max Impedance kΩ 2.6 capacitive 5.6 capacitive Frequency range Hz 47…63 Maximum leakage current mA 1.9 1.7 Absolute maximum input Continuous c 30 V 56 V 10 s 32 V 63 V One cycle 50 V 100 V Response Time Off - On Minimum On - Off ms 4.9 Maximum 0.75 x line cycle Minimum 7.3 Maximum 12.3 c Isolation 1780 V for 1 min input-to-input 1780 V for 1 min group-to-group 1780 V for 1 min input-to-input 1780 V for 1 min group-to-group 1780 V for 1 min input-to-bus 1780 V for 1 min group-to-bus 1780 V for 1 min input-to-bus 1780 V for 1 min group-to-bus Bus current requirement mA 180 250 180 250 Power dissipation W 5.5 max 10.9 max 5.5 max 10.9 max Fusing 2 Internal none External user discretion 2/17 Quantum Automation Platform Discrete I/O Characteristics (continued) V d.c. input specifications 2 Model 140 DDI 153 10 Number of inputs 32 Number of groups 4 Points/group 8 a Input voltage 5 V TTL LEDs Active 1…32 (green) Addressing requirements 2 input words 140 DDI 353 00/140 DDI 353 01 140 DDI 353 10 24 V Operating input Voltage on a Voltage off Current on mA Current off 0.8 V + 15...30 V - 15...30 V (reference from group supply) 4 V min @ US= 5.5 V - 3...+ 5 V 3 V min @ US= 4.5 V 0...- 5 V (reference from group supply) 4.0 @ US= 5.5 V and UIN=0 2.0 min 2.5 min 14 max – 0.5 max 0.5 max 2.4 Internal resistance kΩ Ω 7.5 2.5 Leakage current µA 200 @ US= 5.5 V and UIN=4 V – Absolute maximum input Continuous a 5.5 V 30 V 30 V 1.0 ms – – 50 V decaying pulse 1.3 ms 15 V decaying pulse 56 V decaying pulse – 250 max 1000 max 500 max 1000 max Response time Off - on µs On - off Input protection Resistor limited Isolation Group-to-group c Group-to-bus 500 V rms for 1 min 1780 V rms for 1 min Bus current requirement mA 170 330 Power dissipation W 5 1.7 + (0.36 x # of points on) 1.5 + (0.26 x # of points on) External power (US) a 4.5...5.5 V none 19.2...30 V sink source Fusing Logic 2/18 Internal none External user discretion source Quantum Automation Platform Discrete I/O Characteristics (continued) V a.c. output modules specifications Model 140 DAO 840 00 140 DAO 842 10 Number of outputs 16 16 32 Number of groups 16 4 4 Points/group 1 4 8 85...253 V Voltage (rms) Working c 20...253 V Frequency Hz 47...63 On state drop/point c 1.5 V LEDs Active 1…16 (green) - indicates point status Addressing requirements 1 output word Operating output (rms) On state drop/point c 20...253 V 1.5 V Frequency range Hz 47...63 Absolute maximum output c 300 V for 10 s 400 V for 1 cycle Minimum load current (rms) mA 5 Maximum load current (rms) Per point A Maximum surge current (rms) One cycle Two cycles Three cycles A A A 4 continuous, 20...132 V 3 continuous, 170...253 V 4 continuous – 16 continuous 2.5 @ 230 V 2.0 @ 115 V 1.0 @ 48 V 1.0 @ 24 V per point 30 20 10 Applied DV/DT c 400 V/µs ms ms .50 max of one line cycle .50 max of one line cycle Four contiguous points Per group Per module* Off state leakage/ point (max) A A A mA 140 DAO 842 20 20...56 V Active F 1...16 (green) - indicates point status 1 - 4, 5 - 8, 9 - 12, 13 - 16 (red) - indicates group blew a fuse or no field power 140 DAO 853 00 2 20…253 V Active 1...32 (green) - indicates point status 2 output words 85...253 V 1.5 V 20...56 V 1.5 V – 63 V for 10 s 100 V for 1 cycle 111 V peak for 1.3 ms 300 V for 10 s 400 V for 1 cycle 30 4 continuous, 85...132 V 4 continuous, 20...56 V 3 continuous, 170...253 V – 4 continuous 1 continuous, 20...253 V 2.5 @ 230 V 2.0 @ 115 V 0.88 @ 230 V 0.44 @ 115 V 0.18 @ 48 V 0.09 @ 24 V per point 30 20 10 1.0 per group 45 30 25 Response Time Off - on On - off Output protection (internal) RC snubber suppression Isolation (rms) Group-to-group Output-to-output Output-to-bus c c c Fault detection – 1500 V for 1 min 1780 V for 1 min 1000 V for 1 min, galvanically isolated – 1780 V for 1 min – blown fuse detect, loss of field power – Bus current requirement mA 350 320 Power dissipation W 1.85 W + 1.1 V x total module load current 1.60 W + 1.0 V x total module load current External power (rms) c not for this module 85...253 V none 5 A fuse for each group (Part # 043 502405 or equivalent) 5/point recommended user discretion Fusing Internal External A 20...56 V not required 4 A, 250 V for each group 2/19 Quantum Automation Platform Discrete I/O Characteristics (continued) V a.c. and TTL output modules specifications 2 Model 140 DAO 840 10 140 DDO 153 10 Number of outputs 16 isolated 32 (four groups of 8) LEDs Active 1…16 (green) - indicates point status Active F 1…32 (green) - indicates point status Addressing requirements 1 output word 2 output words – – Voltage (rms) Working Absolute maximum c c Frequency On state drop/point Hz c 20...132 V 156 V for 10 s 200 V for 1 cycle 47...63 1.5 V On level Off level a a – – – – Output ratings Internal pullup resistor Ω – .2 V (max) @ 75 mA sink out = Us - 1.25 V @ 1 mA source out = Us - 3.2 V (min) @ 1 mA, Us = 4.5 V 440 Minimum load current (rms) A 5 – Maximum load current (rms) Each point Each group Any 4 contiguous pts per module Off state leakage/ points A mA A A A 4 continuous, 20...132 V – 4 max continuous for the sum of the four points 16 continuous 2 @ 115 V max 1 @ 48 V max 1 @ 24 V max 75 (sink) 600 – 2.4 – V V Surge current maximum (rms) One cycle Two cycles Three cycles Each point A A A mA per point 30 20 10 – – – – 750 @ 500 µs duration (no more than 6 per minute) Applied DV/DT c 400 V/µs – 0.50 of one line cycle max 0.50 of one line cycle max 250 µs (max) resistive loads 250 µs (max) resistive loads RC snubber suppression, varistor transient voltage suppression 1500 Vfor 1 minute – 1780 V for 1 minute – 500 V for 1 minute – blown fuse detect, loss of field power Response time Off - on On - off Output protection (internal) Isolation (rms) Output-to-output Group-to-group Output-to-bus c c c Fault detection Bus current required mA 350 Power dissipation W 1.85 + 1.1 x total module load current 4 External power (Us) a not required for this module 4.5...5.5 V continuous Absolute voltage (Us) max a – 15 V for 1.3 ms decaying voltage pulse External power supply current mA – 400 + load current per point Internal None (Modicon part # 043508953) External Each output point must be fused with an external fuse. The recommended fuse is a 5 A fuse (part # 043502405 or equivalent) or any other fuse with an I2T rating of less than 87. none Fusing 2/20 Quantum Automation Platform Discrete I/O Characteristics (continued) V d.c. output module specifications Model 140 DDO 364 00 140 DDO 885 00 140 DVO 853 00 Number of outputs 96 12 32 Number of groups 6 2 4 Points/group 16 6 8 LEDs Active + 32, +64 1…32 (green) - indicates output state Active failure 1 red 1...12 (green) - indicates point or channel is On 1...12 (red) - indicates output point has an over-current condition Active 1 green, failure 1 red 1...32 (green) indicates output state Addressing requirements 96 points or 6 words 1 output word and 1 input word 1 output word 2 Output Absolute (max) a a – – 24…125 – Working On state drop/point a a – < 0.5 V @ 0.5 A 19.2…156.2 including ripple 0.75 @ 0.5 A 10....30 50 for 1.0 ms decaying voltage pulse – 0.4 @ 0.5 A Maximum load current Each point Each group Per module A A A 0.25 4.0 24.0 0.75 @ < 40 ° C 3.0 @ 0…60 ° C 6.0 @ 0…60 ° C 0.5 4.0 16.0 Surge current maximum Each point A – 4 @ 1 ms pulse (no more than 6 per minute) 2.5 @ 1 ms pulse (no more than 6 per minute) Response time (resistive loads) Off - on On - off ms ms < 0.1 < 0.1 1 1 1 typical, 2 max 1 typical, 2 max Electronic, protected against short circuit and overheating – – 24 true high, current source – – Leakage current 1 mA @ a 24 – – Output protection (internal) – Group varsitor and individual point overcurrent sense Transient voltage suppression short circuit protection Load inductance maximum Henry – No limit (internal diode protected) 0.5 @ 4 Hz switching frequency Tungsten load maximum per point W – – – 46 @ a 130 V 41 @ a 115 V 8 @ a 24 V 2.5 @ a 10 V 3 @ a 12 V 6 @ a 24 V Switching frequency Hz – 50 maximum – Isolation Field-to-bus Group-to-group Group-to-bus c c c – – – 2500 V rms for 1 minute 1200 V rms for 1 minute – – 500 V for 1 minute 1780 RMS for 1 minute Fault Detection – Over current Blown fuse, loss of power incorrect output state Sensing Reporting Yes Yes – – Voltage Type of output a Type of signal Bus current requirement mA < 250 375 (6 points On) 650 (12 points On) 500 External power a 19.2...30 V None 10...30 V A – 4.0 A 5.0 A fuse per group – Not required Not required Fusing Internal External 2/21 Quantum Automation Platform Discrete I/O Characteristics (continued) V d.c. output module specifications 2 Model 140 DDO 353 00 140 DDO 353 10/140 DDO 353 01 140 DDO 843 00 Number of outputs 32 (4 groups of 8) 16 (2 groups of 8) LEDs Active F 1…32 (green) indicates point status Active 1...16 (green) - indicates point status Addressing requirements 2 output words 1 output word Voltage Operating (max) Absolute (max) a a 1.0 ms On state drop/point a a 19.2...30 V 56 V for 1.3 ms decaying voltage pulse – 0.4 V @ 0.5 A Maximum load current Each point Each group Per module Off state leakage/point A A A mA 0.5 4 16 0.4 @ 30 V Surge current maximum Each point A 5 @ 500 µs duration (no more than 6 per minute) Response time (resistive loads) Off - on On - off ms ms 1 (max) 1 (max) Output protection (internal) Load inductance maximum transient voltage suppression Hz 0.5 Henry @ 4 switch frequency or L = 0.5 where: I2 F 10.2...72 V – 50 V decaying pulse 72 V continuous) – 1 V max @ 2 A 2 6 12 1 @ 60 V max 5 @ 1 ms duration (no more than 6 per minute) 7.5 @ 50 ms duration (no more than 20 per minute) transient voltage overload and over voltage (suppression diode) suppression short-circuit-proof through temperature supervision – L = Load Inductance (Henry) I = Load Current (A) F = Switching Frequency (Hz) Load capacitance maximum µF 50 – – Tungsten load maximum W – 12 @ 24 V – a a a 500 V rms for 1 minute 1780 V rms for 1 minute – – 700 V for 1 minute – 2500 V for 1 minute Isolation Group-to-group Output-to-bus Group-to-bus Fault detection blown fuse detect, loss of field power – Bus current requirement mA 330 330 (max) 160 Power dissipation W 1.75 + 0.4 V x total module load current 2.0 + (0.4 V x total load current) 1 + 1 V x total module load current External power a 19.2...30 V 10...60 V A 5.0/group 5/group The group fuse is not guaranteed to protect each output switch for all possible overload conditions. 8/group time-lag 8/group Thegroup fuse is not guaranteed to protect each output switch for all possible overload conditions. Fusing Internal External 3/point recommended, (part #57-0078-000) 2/point recommended (Modicon fuse#: 57-0060-00) Logic 2/22 source sink source Quantum Automation Platform Discrete I/O Characteristics (continued) Relay output module specifications Model 140 DRA 840 00 140 DRC 830 00 Number of outputs 16 normally open 8 normally open/normally closed pairs LEDs Active 1…16 (green) indicates point status Active 1…8 (green) indicates point status Addressing requirements 1 output word 0.5 output word 2 Voltage Working Maximum load current Each point c a a 20...250 V 5...30 V 30...150 V (reduced load current) A Each point (30...150 V) a 2 max, at c 250 V or a 30 V @ 60˚C ambient resistive load 1 tungsten lamp load 1 @ a power factor of 0.4 1/8 hp @ c 125/250 V 5 max, at c 250 V, a 30 V @ 60˚C ambient resistive load 2 tungsten lamp load 3 @ a power factor of 0.4 1/4 hp @ c 125/250 V 300 mA (resistive load) 100 mA (L/R = 10 msec) 300 mA (resistive 100 mA (L/R = 10 msec) 40 Maximum module current` A – Minimum load current mA 50 Note: minimum load current if the contact is used at rated loads of a 5...30 V or c 20...250 V A 2 max, at c 250 V or a 30 V @ 60˚C ambient resistive load – Maximum frequency (F) Hz – 30 resistive loads or F= 0.5 where: L=Load Inductance (Henry) I2 L I=Load Current (A) Surge current maximum Per point A 10 capacitive load @ = 10 ms 20 capacitive load @ = 10 ms Switching capability VA 500 resistive load 1250 resistive load Response time (resistive loads) Off - on On - off ms ms 10 (max) 20 (max) Per point Relay contact life Mechanical operations Electrical operations Electrical operations a 30...150 V)* (a 10,000,000 200,000 (resistive load @ max voltage and current) 100,000 (resistive load @ max voltage and current) 100,000, 300 mA (resistive load) 50,000, 500 mA (resistive load) 100,000, 100 mA (L/R = 10 msec) 100,000 Interposing Relay (Westinghouse Style 606B, Westinghouse type SG, Struthers Dunn 21 x 13 x P) Relay type Form A Form C, NO / NC contacts Contact protection Varistor, 275 V (internal) Over voltage (suppression diode) Isolation Channel-to-channel c 1780 V rms for 1 minute Field-to-bus c a 1780 V rms for 1 minute 2500 V for one minute Bus current requirement mA 1100 560 Power dissipation W 5.5 + 0.5 x N = Watts (where N = the number of points on) 2.75 W + 0.5 x N = Watts (where N = the number of points on) External power Fusing Not required for this module Internal None External User discretion 2/23 Quantum Automation Platform Discrete I/O Characteristics (continued) Combo module specifications 2 Model 140 DAM 590 00 Number of inputs 16 (2 groups of 8) 4 (1 group of 4) Number of outputs 8 (2 groups of 4) 4 isolated LEDs Active F (red) - no power applied to the group(s) or blown fuse 1…16 (green - right two columns) - indicates input status 1...8 (green - left column) - indicates output status Addressing requirements 1 in/0.5 out word Inputs Operating voltage On z Off Impedance z kΩ On mA Off Leakage current from an external device recognized as an off condition c 85...132 V @ 50 Hz c 79...132 V @ 60 Hz c 0...20 V 14.4 capacitive 140 DDM 390 00 140 DDM 690 00 a + 15...+ 30 V a 88 ... 156.2 V, including ripple a - 3...+ 5 V 2.5 a 0 ... + 36 V – Current 2.0 min. 2.0 min. mA 11.1 max @ 50 Hz 13.2 max @ 60 Hz 0.5 max. 0.5 max 1.2 max. mA 2.1 – – z c 132 V a 30 V a 156.2 V, including ripple 10 s 1 cycle 1.3 ms c c a 156 V 200 V - – – 56 V decaying pulse – – – Off - on On - off ms min 4.9 / max 0.75 line cycle min 7.3/ max 12.3 ms – – 0.5 or 1.5 depending on the filter 0.5 or 1.5 depending on the filter Operating (max) Absolute (max) On state drop/point a a a - 19.2...30 V 56 V for 1.3 ms decaying pulse 0.4 V @ 0.5 A 19.2 ...156.2 V, including ripple – 0.75 V @ 4A Absolute maximum outputs Continuous 10 s 1 cycle On state drop/point c c c c 85...132 V 156 200 1.5 V – – – – – – – – Minimum load current (rms) mA 5 – – Maximum load current (rms) Per point Per group Per module A A A 4 continuous 4 continuous 8 continuous 0.5 2 4 4 continuous 16 continuous 1.2 @ a 150 V Off state leakage/point mA 2 @ c 115 V (max) 0.4 @ a 30 V Surge current maximum (rms) One cycle Two cycles Three cycles Per point A A A A /point /group 30 45 20 30 10 25 – – – – – 5 for 500 µs (no more than 6/ min) Absolute maximum input voltage Continuous Response time Outputs Voltage 2/24 – – – 30 for 500 ms Quantum Automation Platform Discrete I/O Characteristics (continued) Combo module specifications Model 140 DAM 590 00 Outputs (continued) Load inductance max Henry – 140 DDM 390 00 140 DDM 690 00 0.5 @ 4 Hz switch frequency or For switching intervals > 15 seconds per ANSI/IEEE C37.90-1978/1989): L<9 I2 L = 0.5 I2 F where L = load inductance I = load current (A) F = switching frequency (Hz) For repetitive switching: L < 0.7 I2F where L = load inductance (Henry) I = load current (A) F = switching frequency (Hz) Load capacitance max µf – 50 0.1 @ a150 V 0.6 @ a24 V Applied DV/DT V/us 400 – – Output protection RC snubber suppression (internal) Common Frequency Hz 47 ... 63 – – I/O response time On-off Off-on ms ms – – 1 (max) resistive load output 1 (max) resistive load output – – – – resistor-limited transient voltage suppression (internal) resistor-limited transient voltage suppression (internal) 1000 V for 1 min 1780 V for 1 min – – – 500 V rms for 1 min – 1780 V for 1 min – – – – 2500 V RMS for 1 min 1780 V RMS for 1 min 1780 V RMS for 1 min Module protection Inputs Outputs Isolation Group-to-group Point-to-bus Group-to-bus Input group-to-output Output-to-output c c c c c Fault detection Input Output none blown-fuse detect, loss of field power over current-each point Bus current required mA 250 330 350 Power dissipation W 5.5 + 1.1 x total module load current 1.75 + 0.36 x input points on + 1.1 V x total output load currents 0.4 W x (1.0) x number of input points ON + (0.75) x total module output current External power c 85…132 V for output groups – not required for this module A A none user discretion 5 fuse for each group user discretion 5 for each group to protect the module from catastrophic failure. Not guaranteed to protect each out-switch for all possible overload conditions–we recommend that each point be fused with a 1.25 A fuse. Each output is protected by an electronic shutdown: For current output surges between 4 A and 30 A, the input point will shut down after 0.5 s. For current surges greater than 30 A, the output will shut down immediately. Fusing Input Output Internal External Internal External 2/25 2 Quantum Automation Platform Discrete I/O References Discrete input modules Voltage Description Logic Reference c 24 V 16 isolated inputs – 140 DAI 340 00 0,300 (0.66) 4 groups of 8 inputs – 140 DAI 353 00 0,340 (0.75) 16 isolated inputs – 140 DAI 440 00 0,300 (0.66) 4 groups of 8 inputs – 140 DAI 453 00 0,300 (0.66) 16 isolated inputs – 140 DAI 540 00 0,310 (0.68) 2 groups of 8 inputs – 140 DAI 543 00 0,300 (0.66) 4 groups of 8 inputs – 140 DAI 553 00 0,330 (0.73) 16 isolated inputs – 140 DAI 740 00 0,350 (0.77) 4 groups of 8 inputs – 140 DAI 753 00 0,300 (0.66) a 5 V TTL 4 groups of 8 inputs source 140 DDI 153 10 0,450 (0.99) a 24 V 4 groups of 8 inputs sink 140 DDI 353 00 0,300 (0.66) source 140 DDI 353 10 0,300 (0.66) 2 c 48 V c 120 V c 230 V Weight kg (Ib) a 24 V 6 groups of 16 inputs sink 140 DDI 364 00 0,300 (0.66) a 125 V 3 groups of 8 inputs sink 140 DDI 673 00 0,300 (0.66) a 10…60 V 8 groups of 2 inputs sink 140 DDI 841 00 0,300 (0.66) 4 groups of 8 inputs sink 140 DDI 853 00 0,295 (0.65) 4 groups of 8 inputs sink 140 DSI 353 00 0,300 (0.66) a 24 V Discrete output modules Voltage Description Logic Reference c 24…230 V 16 isolated outputs – 140 DAO 840 00 0,485 (1.07) c 24…115 V 16 isolated outputs – 140 DAO 840 10 0,485 (1.07) c 100…230 V 4 groups of 4 outputs – 140 DAO 842 10 0,450 (0.99) c 24…48 V 4 groups of 4 outputs – 140 DAO 842 20 0,450 (0.99) c 24…230 V 4 groups of 4 outputs – 140 DAO 853 00 0,450 (0.99) a 5 V TTL 4 groups of 4 outputs sink 140 DDO 153 10 0,450 (0.99) a 24 V 4 groups of 4 outputs source 140 DDO 353 00 0,450 (0.99) source 140 DDO 353 01 0,450 (0.99) sink 140 DDO 353 10 0,450 (0.99) a 19.2…30 V 6 groups of 16 outputs source 140 DDO 364 00 0,450 (0.99) a 24…125 V 2 groups of 6 outputs source 140 DDO 885 00 0,450 (0.99) a 10…60 V 1 groups of 16 outputs source 140 DDO 843 00 0,450 (0.99) a 150 V/c 250 V relay 16 relay outputs normally open 140 DRA 840 00 0,410 (0.90) 8 relay outputs normally closed/open 140 DRC 830 00 0,300 (0.66) 4 groups of 8 outputs source 140 DVO 853 00 0,300 (0.66) a 10…30 V 2/26 Weight kg (Ib) Quantum Automation Platform Discrete I/O References (continued) Discrete combination I/O modules Number of input/output Number of input Number of output Reference 24 2 groups of 8 inputs c 125 V 2 groups of 4 output c 125 V 140 DAM 590 00 2 groups of 8 inputs (1) a 24 V 2 groups of 4 output (1) a 24 V 140 DDM 390 00 0,300 (0.66) 1 group of 4 inputs(1) a 125 V 1 group of 4 isolated outputs (2) a 125 V 140 DDM 690 00 0,300 (0.66) Description Quantity Reference Terminal block, 40 points (required for all modules) – 140 XTS 002 00 0,150 Dummy module without terminal block – 140 XCP 500 00 – Dummy module with cover – 140 XCP 510 00 – Jumper kit for terminal block 12 140 XCP 600 00 – Discrete input simulator, 16 switches for the DAI 540 00 and DAI 740 00 – 140 XSM 002 00 – Field I/O Power Connector (IP20 rated) – 140 XTS 005 00 0,150 (0.33) 8 Weight kg (Ib) 0,450 (0.99) 2 Accessories Weight kg (Ib) Connecting cables for I/O modules fitted with HE 10 connectors Description Use Lenght Section Reference Weight kg Connecting cables 2 HE 10 connectors for Telefast 2 system 0.5 m 0.324 mm2 TSX CDP 053 0,085 1m 0.324 mm2 TSX CDP 103 0,150 2m 0.324 mm2 TSX CDP 203 0,280 3m 0.324 mm2 TSX CDP 303 0,410 5m 0.324 mm2 TSX CDP 503 0,670 Spare parts Description Quantity Reference Coding kit for terminal block 60 140 XCP 200 00 Weight kg – (1) Sink. (2) Sink or source. 2/27 Quantum Automation Platform Discrete I/O Input module wiring diagrams 140 DAI 340 00 L N L N L N L N 2 (1) (1) (2) (2) (3) (3) (4) (4) input 1 common input 2 common input 3 common input 4 common 1 1 2 3 2 4 3 6 140 DAI 353 00 group 2 5 group 3 7 4 group 4 8 9 L (1) N (1) input 2 input 3 input 4 input 5 input 6 input 7 input 8 common 11 5 12 6 14 7 16 8 18 13 input 10 input 11 input 12 input 13 input 14 input 15 input 16 common group 6 15 group 7 17 group 8 19 22 23 10 24 11 26 25 27 12 28 input 18 input 19 input 20 input 21 input 22 input 23 input 24 common group 10 group 11 group 12 input 13 common input 14 common input 15 common input 16 common 31 13 32 33 14 34 15 36 16 38 35 group 14 group 15 group 16 39 2/28 9 11 12 13 14 15 group 2 16 17 18 19 21 22 23 24 25 group 3 26 27 28 29 31 input 25 group 13 37 40 8 30 30 (13) (13) (14) (14) (15) (15) (16) (16) group 1 7 input 17 group 9 29 L N L N L N L N 5 6 20 21 9 3 4 input 9 group 5 20 input 9 common input 10 common input 11 common input 12 common 2 10 10 input 5 common input 6 common input 7 common input 8 common 1 input 1 group 1 L (4) N (4) input 26 input 27 input 28 input 29 input 30 input 31 input 32 common 32 33 34 35 group 4 36 37 38 39 40 Quantum Automation Platform Discrete I/O Input module wiring diagrams 140 DAI 540 00 L N L N L N L N (1) (1) (2) (2) (3) (3) (4) (4) input 1 common input 2 common input 3 common input 4 common 1 1 2 3 2 4 140 DAI 553 00 input 1 group 1 group 2 5 3 6 4 8 group 3 7 group 4 9 L (1) N (1) input 2 input 3 input 4 input 5 input 6 input 7 input 8 common 10 input 5 common input 6 common input 7 common input 8 common 12 6 14 7 16 8 18 13 input 10 input 11 input 12 input 13 input 14 input 15 input 16 common group 6 15 group 7 17 group 8 19 22 10 24 11 26 12 28 23 25 27 input 18 input 19 input 20 input 21 input 22 input 23 input 24 common group 10 group 11 group 12 29 (13) (13) (14) (14) (15) (15) (16) (16) input 13 common input 14 common input 15 common input 16 common 32 33 14 34 15 36 16 38 35 9 11 12 13 14 15 16 group 2 17 18 19 21 22 23 24 25 26 group 3 27 28 29 input 25 group 13 group 14 group 15 37 group 16 39 40 7 30 31 13 group 1 8 input 17 group 9 30 L N L N L N L N 5 6 20 21 9 4 input 9 group 5 20 input 9 common input 10 common input 11 common input 12 common 2 3 10 11 5 1 2 L (4) N (4) input 26 input 27 input 28 input 29 input 30 input 31 input 32 common 31 32 33 34 35 group 4 36 37 38 39 40 2/29 Quantum Automation Platform Discrete I/O Input module wiring diagrams 140 DDI 353 00 input 1 input input input input input 2 UB (1) M (1) 2 3 4 5 6 input 7 input 8 M1 140 DDI 364 00 1 A 2 0 1 3 5 3 5 8 7 9 11 13 14 group 2 15 16 17 17 18 19 20 18 + – 21 22 23 24 group 3 27 28 29 31 32 33 34 35 36 37 38 39 13 14 16 25 11 12 14 40 2/30 12 13 26 9 10 12 input 25 UB (4) M (4) 10 11 15 7 8 30 26 27 28 29 30 31 32 5 8 9 input 17 input input input input input input input M4 6 6 19 18 19 20 21 22 23 24 3 4 7 20 input input input input input input input M3 4 group 1 6 10 10 11 12 13 14 15 16 1 2 4 input 9 input input input input input input input M2 2 group 4 15 Quantum Automation Platform Discrete I/O Input module wiring diagrams 140 DDI 841 00 M (1) UB (1) M (2) UB (2) input 1 input 2 M1 common 1 input 3 input 4 M2 common 2 140 DSI 353 00 1 input 2 2 group 1 3 input 4 4 input 6 group 2 input 8 group A ext. supply 9 10 input 5 input 6 M3 common 3 input 7 input 8 M4 common 4 input 10 group 3 14 16 group 4 17 group B ext. supply 19 20 input 9 input 10 M5 common 5 input 11 input 12 M6 common 6 input 18 group 5 23 input 22 group 6 27 M (8) UB (8) - input 9 13 - input 11 15 - input 13 14 16 18 19 20 22 24 26 27 28 28 group C ext. supply 32 29 30 31 31 input 26 group 7 32 33 33 input 28 34 36 input 30 group 8 37 38 39 34 35 35 40 11 36 37 input 32 group D ext. supply 2 12 input 24 29 M (7) UB (7) group A common 25 25 30 input 13 input 14 M7 common 7 input 15 input 16 M8 common 8 9 23 input 20 24 26 - input 7 21 21 22 7 17 input 16 18 - input 5 10 15 input 14 5 8 13 input 12 - input 3 6 11 12 3 4 7 8 - input 1 2 5 6 1 38 39 - input 15 group B ext. common - input 17 - input 19 - input 21 - input 23 group C ext. common - input 25 - input 27 - input 29 - input 31 group D common 40 2/31 Quantum Automation Platform Discrete I/O Output module wiring diagrams 140 DAO 840 00 N L N L N L N L 2 (1) (1) (2) (2) (3) (3) (4) (4) 1 2 3 4 output L 1 output L2 output L3 output L4 1 1 2 3 4 3 1 group 1 2 2 4 3 group 3 5 11 12 6 13 14 7 15 16 8 4 group 4 group 5 21 10 23 13 14 15 16 output L 13 output L 14 output L 15 output L 16 25 27 28 13 31 32 14 33 34 15 35 36 16 common L group 2 17 19 20 21 output 9 group 9 22 output 10 group 10 23 output 11 group 11 25 group 3 26 output 12 group 12 27 28 common L 13 group 13 29 30 31 output 13 32 14 group 14 output 14 33 34 15 group 15 output 15 35 group 4 36 16 group 16 39 2/32 15 18 37 38 40 13 output 8 30 (13) (13) (14) (14) (15) (15) (16) (16) 11 16 29 N L N L N L N L 9 10 24 26 12 7 output 7 group 7 24 11 group 1 14 group 8 22 output 4 output 6 group 6 19 9 5 12 20 output L9 output L 10 output L 11 output L 12 output 3 common L output 5 17 18 3 8 N (1) L (1) 9 output 2 6 7 8 1 4 5 6 output 1 2 group 2 10 output L 5 output L6 output L7 output L8 140 DAO 842 10 output 16 37 38 N (4) L (4) common L 39 40 Quantum Automation Platform Discrete I/O Output module wiring diagrams 140 DDO 353 00 1 2 3 4 5 6 7 8 M (1) US (1) 9 10 11 12 13 14 15 16 M (2) US (2) 17 18 19 20 21 22 23 24 M (3) US (3) 25 26 27 28 29 30 32 32 M (4) US (4) output 1 output output output output output output output M1 US output 2 3 4 5 6 7 8 output output output output output output output M2 US output 10 11 12 13 14 15 16 output output output output output 1 1 2 2 3 3 4 4 5 6 6 7 7 8 8 M (1) US (1) 9 9 11 9 12 10 13 11 14 12 15 16 14 17 15 18 16 M (2) US (2) 19 17 26 27 28 29 30 31 32 13 group 2 20 18 19 20 21 22 5 group 1 10 output 23 output 24 M3 US output 25 output output output output output output output M4 US 140 DDO 353 01 21 17 22 18 23 19 24 20 25 26 21 group 3 22 27 23 28 24 M (3) US (3) 29 30 31 25 32 26 33 27 34 28 35 36 29 group 4 30 37 32 38 32 39 40 M (4) US (4) output 1 output output output output output output output M1 US output 2 3 4 5 6 7 8 output output output output output output output M2 US output 10 11 12 13 14 15 16 output output output output output 3 4 5 6 2 group 1 7 8 9 10 9 11 12 13 14 15 16 group 2 17 18 19 20 17 18 19 20 21 22 output 23 output 24 M3 US output 25 output output output output output output output M4 US 1 2 26 27 28 29 30 31 32 21 22 23 24 25 26 group 3 27 28 29 30 31 32 33 34 35 36 group 4 37 38 39 40 2/33 Quantum Automation Platform Discrete I/O Output module wiring diagrams 140 DDO 364 00 140 DDO 843 00 1 A 1 output 1 2 0 1 2 2 1 2 2 3 4 3 5 6 7 4 US (1) 9 11 US 10 5 output 5 6 output 6 12 13 14 15 16 17 18 13 14 7 output 7 15 16 15 – + group 1 11 12 13 14 9 10 11 12 7 8 9 10 5 output 4 8 7 8 output 3 6 5 6 3 4 3 4 output 2 8 output 8 17 18 19 20 M (1) 19 M1 20 9 output 9 21 22 10 output 10 23 24 11 output 11 25 26 12 output 12 27 28 US (2) US 29 group 2 30 13 output 13 14 output 14 31 32 33 34 15 output 15 35 36 16 output 16 37 38 M (2) M2 39 40 2/34 Quantum Automation Platform Discrete I/O Output module wiring diagrams 140 DDO 885 00 1 N/C 2 3 N/C output 1 – + N/C 2 4 5 output 2 7 output 3 N/C 6 N/C 8 9 group A supply N/C N/C N/C N/C N/C group A return 10 11 output 4 13 N/C 15 output 5 17 output 6 12 14 16 18 19 Group A N/C N/C 20 21 Group B output 7 N/C 22 N/C 24 N/C 26 N/C 28 group B supply N/C 23 N/C 25 output 8 27 output 9 29 group B return 31 output 10 30 + – Field Device N/C 32 33 N/C N/C N/C 34 35 output 11 37 output 12 36 38 39 N/C 40 N/C 2/35 Quantum Automation Platform Discrete I/O Relay output module wiring diagrams 140 DRA 840 00 M1/N US/L M1/N US/L M1/N US/L M1/N US/L 2 (1) (1) (2) (2) (3) (3) (4) (4) 1 2 3 4 1 NO 1 COM 1 NO 2 COM 2 NO 3 COM 3 NO 4 COM 4 140 DRC 830 00 output 1 M1/N (1) 1 NO 1 2 1 3 output 2 4 5 output 3 M1/N (1) US/L (1) M1/N (2) 1 2 NO 1 COM 1 3 4 NO 2 6 5 7 output 4 M1/N (2) US/L (2) 2 NO 2 COM 2 7 8 9 9 10 COM 5 NO 6 COM 6 NO 7 COM 7 NO 8 COM 8 10 11 NO 3 output 5 12 11 13 NO 3 COM 3 NO 4 output 6 15 output 7 16 13 14 15 17 18 NO 4 COM 4 output 8 17 18 19 19 20 21 21 NO 5 output 9 22 23 NO 5 COM 5 output 10 24 25 23 24 25 NO 6 output 11 26 13 27 NO 6 COM 6 output 12 28 14 15 16 NO 13 COM 13 NO 14 COM 14 NO 15 COM 15 NO 16 COM 16 27 28 29 30 31 output 13 M1/N (7) 7 NO 7 32 31 33 output 14 35 output 15 M1/N (7) US/L (7) M1/N (8) 7 8 NO 7 COM 7 33 34 35 NO 8 36 36 37 38 output 16 M1/N (8) US/L (8) 8 NO 8 COM 8 37 38 39 2/36 output 7 32 34 40 output 6 26 29 (13) (13) (14) (14) (15) (15) (16) (16) output 5 22 30 M1/N US/L M1/N US/L M1/N US/L M1/N US/L output 4 16 20 COM 9 NO 10 COM 10 NO 11 COM 11 NO 12 COM 12 output 3 12 14 NO 9 output 2 6 8 NO 5 output 1 2 39 40 output 8 Quantum Automation Platform Discrete I/O Relay output module wiring diagrams 140 DVO 853 00 1 output 1 output 2 2 3 output 4 output 3 – + 2 4 5 output 6 6 7 output 8 8 9 group A supply 10 11 output 10 12 13 output 12 14 15 output 14 16 17 output 16 output 5 output 7 group A common output 9 19 20 21 output 18 22 23 output 20 24 25 output 22 26 27 output 24 0.75 A output 3 0.75 A output 13 output 15 18 group B supply output 1 output 11 group B common output 17 Note When driving a load from two different points, a blocking diode is required for each point. These diode (shown above) will prevent false fault reporting when only one of the points is commanded ON. output 19 output 21 output 23 28 29 group C supply 30 31 output 26 32 33 output 28 34 35 output 30 36 37 output 32 group C common output 25 output 27 output 29 output 31 38 39 group D supply group D common 40 2/37 Quantum Automation Platform Discrete I/O Combo module wiring diagrams 140 DDM 390 00 1 output 1 140 DAM 590 00 1 1 output 1 2 2 output 2 3 2 output 2 4 2 3 output 3 5 3 group 1 output 3 4 5 M1 US output 5 8 N (1) L (1) 9 10 11 5 common L output 5 12 6 output 6 13 output 7 15 6 7 group 2 output 6 output 7 8 UB (3) M (3) M2 US input 1 input input input input input input input M 2 3 4 5 6 7 8 N (2) L (2) 19 21 22 23 24 25 26 group 3 27 L (3) N (3) 28 29 common L input 1 input 2 input 3 input 4 input 5 input 6 input 7 input 8 common 30 UB (4) M (4) input input input input input input input M 10 11 12 13 14 15 16 2/38 17 19 20 21 22 23 24 25 26 group 3 27 28 29 30 input 9 31 32 input input input input input 33 34 35 36 group 4 37 L (4) 38 39 40 group 2 18 20 input 9 15 output 8 18 M1 (2) US (2) 13 16 17 output 8 11 14 16 8 9 10 12 14 7 group 1 7 output 4 8 M1 (1) US (1) 5 6 7 output 4 3 4 6 4 1 2 N (4) 10 11 12 13 14 input 15 input 16 common 31 32 33 34 35 36 37 38 39 40 group 4 Quantum Automation Platform Discrete I/O Combo module wiring diagrams 140 DDM 690 00 1 output 1 (-) 3 output 1 (-) 5 N/C 7 N/C output 1 (+) 2 output 1 (+) – 4 N/C 6 N/C 8 9 N/C + 2 output sourcing output sinking N/C 10 11 output 2 (+) 12 13 output 2 (+) output 3 (+) output 3 (+) N/C N/C N/C output 4 (+) N/C 15 output 3 (-) 17 output 3 (-) 19 N/C 21 N/C 23 N/C 25 output 4 (-) 16 18 20 22 24 26 output 4 (-) 28 29 N/C 31 a 125 input 1 33 a 125 input 3 35 N/C 37 N/C 39 input group B common 30 a 125 input 2 32 a 125 input 4 34 N/C 36 N/C 38 N/C output 2 (-) 14 27 output 4 (+) output 2 (-) + – 40 Caution: The output points are not protected against reverse polarity. Reverse polarity will turn an output point ON. Note 1: Each output has terminals for multiple wire connections. Note 2: N/C = Not Connected. 2/39 Presentation Quantum Automation Platform 9 8 7 6 5 4 3 2 1 0 0 1 2 3 4 5 6 7 8 9 1 0 1 1 1 2 1 13 0 1 14 1 1 15 2 1 3 1 4 1 5 816575 Telefast® 2 pre-wired system Connector cables for Quantum PLCs 2 5 2 1 5 0 1 2 4 3 5 6 7 8 12 11 10 9 13 14 15 5 4 1 4 1 5 3 0 1 2 3 4 5 6 7 8 9 1 0 1 1 1 2 1 3 4 5 5 1-2 Cabled connectors combine a standard terminal block equipped with screw terminals, two multicore (AWG 22) cables and two 20-way HE 10 connectors. Two cabled connectors are available for the Quantum range and two others for the 984-A120-Compact range. The 4 products have the following functions : - ABF-M32Hpp0 1 for Quantum relay inputs or outputs, with 2 x HE 10 connectors each integrating 16 channels. - ABF-M32Hpp1 2 for outputs directly connected to the Quantum, with 2 x HE 10 connectors each integrating 16 channels and an external power supply with a direct connection to the output terminal marked 1. - ABF-M16Hpp0 for 984-A120-Compact inputs or relay outputs, with 1 x HE 10 connector each integrating 16 channels. - ABF-M16Hpp1 for 984-A120-Compact directly connected outputs, with 2 x HE 10 connectors each integrating 8 channels. 2 The splitter sub-base ABE-7ACC02 may be used to connect sub-bases with 8-channel modularity. 3 A single type of cable equipped with 20-way HE 10 connectors irrespective of the 8, 12 or 16-channel modularity. The HE 10 connectors may be moulded (TSX-CDPppp) or self-perforating (ABF-H20Hppp). 5 8 and 16-channel sub-bases from the Telefast 2 range. (1) The c 24 V power supply is connected using Telefast 2 sub-bases only. The c 0 V connections must be equipotential. 2/40 Compatibility Quantum Automation Platform Telefast® 2 pre-wired system Quantum PLC and NUM numeric control I/O modules with interface sub-bases I/O modules Modicon PLCs 984-A120-Compact Quantum Inputs Outputs 16 E 16 S TOR InOutputs put 32 E 32 S TOR Analogue InOut- Inputs Outputs put put 96 E 96 S 8 E 16E 4 S DDI 353 DDI 853 DDI 364 DEP 220 DEO 216 DEP 216 Connection terminal blocks Cabled connectors Splitter sub-bases DEP 217 Included ABF- M16 pp0 Hp ABE-7 – DAO 216 DAP 216 DAO 216 DAP 216 DAP 217 M16 pp1 Hp – DDO 353 DDO 364 NUM numerical controllers NUM 1050/ NUM 1020 1060 Inputs/ Inputs/ Outputs Outputs 8S 64 E + 48 S 32 E + 24 S 140 140 140 140 140 64 I AVI ACI AVO ACO ACO 03000 04000 02000 02000 13000 140 ACI 03000 48 O 32 I 24 O 2 NUM cables not supplied M08 M16 M04 M04 M08 – – – – M32 – pp1 Hp S201 S201 S200 S201 S202 – – – – ppp3 – ACC04 ACC05 ACC04 ACC05 – CDPp M32 pp0 Hp – Connection sub-bases pp 8 channels ABE-7H08Rp (5) ABE-7H08S21 (5) (1) (5) (1) (2) (2) (2) (2) (2) (2) (2) pp 12 channels ABE-7H12Rp ABE-7H12S21 pp/H16Cp pp 16 channels ABE-7H16Rp (1) ABE-7H16S21 ABE-7H16R23 (4) ABE-7H16F43 ABE-7H16S43 (3) Input adaptor sub-bases pp/7P16F3p pp 16 channels ABE-7S16E2p ABE-7P08T330 (2) Output adaptor sub-bases 8 channels ABE-7S08S2pp ABE-7R08Sppp/7P08T330 (2) (2) (2) 16 channels ABE-7R16Sppp ABE-7R16Tppp/7P16Tppp ABE-7S16Sppp Sub-bases for analogue/counter I/O ABE-7CPA01 ABE-7CPA02 (6) ABE-7CPA03 (6) ABE-7CPA21 ABE-7CPA31 (6) (1) With Telefast 2 sub-bases with no channel LED. (2) With the splitter sub-base ABE-7ACC02. (3) Only with module DDI 853. (4) Only with module DDI 353. (5) With the splitter sub-base ABE-7ACC02 or with a cabled connector ABF-M16Hpp1 directly. (6) 2 sub-bases are required. Pre-wired cabled connectors 2/41 References Quantum Automation Platform Telefast® 2 pre-wired system Passive connection sub-bases Passive connection sub-bases for discrete signals "Low cost" sub-bases No. of terminals For PLCs Function No. of per on chan- chan- row nels nel number 2 Input or Output 16 1 2 Length Type Reference of PLC of connection connection cable m Modicon Micro/Premium Weight kg 1 Screw ABE-7H20E100 0.330 2 Screw ABE-7H20E200 0.410 3 Screw ABE-7H20E300 0.480 1.5 Screw ABE-7H32E150 0.360 3 Screw ABE-7H32E300 0.460 ABE-7H20Eppp Siemens S7 "Miniature" sub-bases Function No. No. of terminals of per on chan- chan- row nels nel number 16 816462 Input or Output 816463 ABE-7H16C21 Input 16 and Output (1) 1 1 Reference Type of connection Weight LED per channel Polarity distribution No No Screw ABE-7H16C10 0.160 Yes No Screw ABE-7H16C11 0.160 kg 2 2 Yes 0 or 24 V Screw ABE-7H16C21 0.205 3 3 Yes 0 and 24 V Screw ABE-7H16C31 0.260 1 1 Yes No Screw ABE-7H16CM11 0.160 2 2 Yes 0 or 24 V Screw ABE-7H16CM21 0.200 ABE-7H16CM21 (1) 8 I + 8 Q : these products have 2 commons connections which enable inputs and outputs to be connected to the same sub-base at the same time. 2/42 References Quantum Automation Platform Telefast® 2 pre-wired system Passive connection sub-bases Passive connection sub-bases for discrete signals (continued) 816464 Function ABE-7H16R50 Input or Output No. of channels No. of terminals LED Polarity Isolator (I) Type of Reference per on per distribution Fuse (F) connection chan- row chanper nel number nel channel 8 1 2 12 1 2 816465 16 1 1 2 Weight kg No No – Screw ABE-7H08R10 0.187 Yes No – Screw ABE-7H08R11 0.187 Yes 0 or 24 V – Screw ABE-7H08R21 0.218 I Screw ABE-7H08S21 0.245 No No – Screw ABE-7H12R10 0.274 Yes No – Screw ABE-7H12R11 0.274 2 No No – Screw ABE-7H12R50 0.196 2 No 0 or 24 V – Screw ABE-7H12R20 0.300 Yes 0 or 24 V – Screw ABE-7H12R21 0.300 I Screw ABE-7H12S21 0.375 1 1 No No – Screw ABE-7H16R10 0.274 Yes No – Screw ABE-7H16R11 0.274 Spring ABE-7H16R11E 0.274 Screw ABE-7H16R50 0.196 Spring ABE-7H16R50E 0.196 ABE-7H16R31 2 2 2 No No – No 0 or 24 V – Screw ABE-7H16R20 0.300 Yes 0 or 24 V – Screw ABE-7H16R21 0.300 Spring ABE-7H16R21E 0.300 Screw ABE-7H16S21 0.375 Spring ABE-7H16S21E 0.375 I 816466 3 3 No 0 and 24 V – Screw ABE-7H16R30 0.346 Yes 0 and 24 V – Screw ABE-7H16R31 0.346 Type 2 16 input (1) 2 2 Yes 0 and 24 V – Screw ABE-7H16R23 0.320 Input 16 2 1 Yes 24 V I, F (2) Screw ABE-7H16S43 0.640 Output 16 2 1 Yes 0V I, F (2) Screw ABE-7H16F43 0.640 ABE-7H16p43 (1) For Modicon TSX Micro, Premium and Numerical Controller NUM 1020/1060. (2) With LED to indicate blown fuse. 2/43 2 References Quantum Automation Platform Telefast® 2 pre-wired system Connection sub-bases with soldered relays and plug-in terminal blocks Sub-bases with soldered solid state inputs, plug-in terminal blocks 2 Number No. of Isolation of terminals PLC/application channels per channel 16 2 Yes ABE-7S16E2pp Voltage Reference V Type of connection c 24 Screw ABE-7S16E2B1 0.370 Spring ABE-7S16E2B1E 0.370 Screw ABE-7S16E2E1 0.370 Spring ABE-7S16E2E1E 0.370 Screw ABE-7S16E2E0 0.386 Spring ABE-7S16E2E0E 0.386 Screw ABE-7S16E2F0 0.397 Spring ABE-7S16E2F0E 0.397 Screw ABE-7S16E2M0 0.407 Spring ABE-7S16E2M0E 0.407 c 48 a 48 a 110 a 230 Weight kg Sub-bases with soldered solid state outputs, plug-in terminal blocks No. of Isolation Output channels PLC/ voltage application V Output current A Fault detection signal (1) Type of connection Reference 8 0.5 Yes (2) Screw ABE-7S08S2B0 0.252 Spring ABE-7S08S2B0E 0.252 Screw ABE-7S08S2B1 0.448 Spring ABE-7S08S2B1E 0.448 Screw ABE-7S16S2B0 0.405 Spring ABE-7S16S2B0E 0.405 Screw ABE-7S16S1B2 0.400 Spring ABE-7S16S1B2E 0.400 No c 24 2 16 No c 24 0.5 Yes (2) Yes (2) No Weight kg Sub-bases with soldered electromechanical relays, plug-in terminal blocks No. of Relay channels width mm No. of Output contacts current A Polarity distribution/ application 8 1 “N/O” Contact common Screw per group of 4 channels Spring ABE-7R08S111 0.244 ABE-7R08S111E 0.244 Volt-free Screw ABE-7R08S216 0.250 Spring ABE-7R08S216E 0.250 Screw ABE-7R08S210 0.352 Spring ABE-7R08S210E 0.352 Contact common Screw per group of 8 channels Spring ABE-7R16S11 0.352 ABE-7R16S111E 0.352 Volt-free ABE-7R16S210 ABE-7R16S210E 0.547 0.547 5 Bistable 10 ABE-7R08S216 16 5 10 1 “N/O” 1 “N/O” 1 “N/O” 2 2 5 2 5 Volt-free Type of connection Screw Spring Reference kg Common per Screw ABE-7R16S212 ABE-7R16S212E group of 8 chan. Spring on both poles (1) A fault on a sub-base output Qn will set PLC output Qn to safety mode which will be detected by the PLC. (2) Can only be used with modules with protected outputs. 2/44 Weight 0.547 0.547 References Quantum Automation Platform Telefast® 2 pre-wired system Plug-in relay sub-bases 816469 Sub-bases for plug-in solid state input relays (1) No. of Term- For chan- inals/ relay nels channel type 16 2 Isolation Input PLC/ connection application ABS-7E Yes ABR-7 (2) Volt-free Type of connection Reference Weight Screw ABE-7P16F310 0.850 Spring ABE-7P16F310E 0.850 Screw ABE-7P16F312 0.850 kg ABE-7R16T210 Polarity distribution Output sub-bases, equipped with plug-in electromechanical relays (3) 816471 No. of Relay Type chan- width of nels mm relay 16 5 No. and type of contacts ABR-7S11 1 N/O ABE-7R16M111 10 ABR-7S21 1 N/O ABR-7S23 1 C/O 12 ABR-7S33 1 C/O ABR-7S37 2 C/O Polarity distribution/ application Reference Weight Contact common per group of 4 channels ABE-7R16T111 0.600 Contact common per group of 4 output channels + 2 input common terminals ABE-7R16M111 (4) 0.600 Volt-free ABE-7R16T210 0.735 Common on both poles (5) ABE-7R16T212 0.730 Contact common (5) ABE-7R16T231 0.730 Volt-free ABE-7R16T230 0.775 Volt-free ABE-7R16T330 1.300 Common on both poles (6) ABE-7R16T332 1.200 Volt-free ABE-7R16T370 1.300 kg (1) Not equipped with relays (2) Sub-bases may be equipped with electromechanical relays (please consult your Regional Sales Office). (3) Both technologies (electromechanical and solid state) may be combined on the same sub-base. (4) 2 connection methods are available, enabling inputs and outputs to be connected to the same sub-base at the same time. (5) Per group of 8 channels. (6) Per group of 4 channels. 2/45 2 References Quantum Automation Platform Telefast® 2 pre-wired system Plug-in relay sub-bases Sub-bases for solid state and/or electromechanical output relays, plug-in (1) No. of Relay For chan- width relay nels type mm 16 5 Isolator per channel ABR-7S11 No ABS-7SC1B Fuse per channel Weight No No Contact common per group of 4 channels ABE-7P16T111 0.550 Contact common per group of 4 output channels and 2 common input terminals ABE-7P16M111 (2) 0.550 Volt-free ABE-7P16T210 (3) 0.615 ABE-7P16T230 (3) 0.655 Spring ABE-7P16T230E (3) 0.655 Screw Yes Volt-free Screw ABE-7P16T214 0.675 No Common on both poles (4) Screw ABE-7P16T212 0.615 Yes Common on both poles (4) Screw ABE-7P16T215 0.670 No Volt-free Screw ABE-7P08T330 0.450 Spring ABE-7P08T330E 0.450 Screw ABE-7P16T330 0.900 Spring ABE-7P16T330E 0.900 Common on both poles (5) Screw ABE-7P16T332 0.900 Yes Volt-free Screw ABE-7P16T334 0.900 Yes Common on both poles (5) Screw ABE-7P16T318 1.000 Spring ABE-7P16T318E 1.000 816473 ABR-7S2p No ABS-7SA2p ABS-7SC2p ABE-7ACC20 Reference kg 2 10 Polarity Type distribution/ of application connection pp ABE-7P16T2p 8 16 12 12 ABR-7S33 No ABS-7SA3p ABS-7SC3pp ABE-7ACC21 ABR-7S33 No ABS-7SA3p ABS-7SC3pp ABE-7ACC21 ABR-7S33 No ABS-7SA3M ABS-7SC3E ABE-7ACC21 Yes No Volt-free (1) Not equipped with relays (2) 2 connection methods are available, enabling inputs and outputs to be connected to the same sub-base at the same time. (3) With relay ABR-7S21 for sub-base ABE-7P16T210, with relay ABR-7S23 for sub-base ABE-7P16T230p. (4) Per group of 8 channels. (5) Per group of 4 channels. 2/46 References Quantum Automation Platform Telefast® 2 pre-wired system Plug-in relays Plug-in solid state relays (Order in multiples of 4) Relay Funcwidth tions Input circuit Current 816475 mm Nominal voltage V Output circuit Current (1) Nominal voltage A V Unit reference Weight kg 5 Output c 24 2 c 24 ABS-7SC1B 0.010 10 Output c 24 0.5 c 5…48 ABS-7SC2E 0.016 a 24…240 ABS-7SA2M 0.016 c 24 ABS-7EC3AL 0.014 ABS-7SC1B 12 Input Output c 5 TTL 24 Type 2 – c 24 ABS-7EC3B2 0.014 48 Type 2 – c 24 ABS-7EC3E2 0.014 a 50 Hz 48 – c 24 ABS-7EA3E5 0.014 a 60 Hz 110…130 – c 24 ABS-7EA3F5 0.014 230…240 – c 24 ABS-7EA3M5 0.014 24 2 c 24 Self-protected ABS-7SC3BA 0.016 1.5 c 5…48 ABS-7SC3E 0.016 1.5 a 24…240 ABS-7SA3M 0.016 Order in multiples of Unit reference c 816476 Plug-in electromechanical relays ABR-7S2p Relay width mm Control voltage V Output current (1) A (Ith) No. of contacts 5 c 24 5 1 N/O 4 ABR-7S11 0.005 10 c 24 5 1 N/O 4 ABR-7S21 0.008 1 C/O 4 ABR-7S23 0.008 10 1 C/O 4 ABR-7S33 0.017 8 2 C/O 4 ABR-7S37 0.017 8 1 C/O 4 ABR-7S33E 0.017 c 24 816474 12 c 48 ABR-7S3p Weight kg Accessory Description Reference Extractor for 5 mm miniature relays ABE-7ACC12 Weight kg 0.010 (1) See characterics table for specifications of relays in the sub-bases 2/47 2 References Quantum Automation Platform Telefast® 2 pre-wired system Cabled connectors for Modicon 984-A120-Compact PLCs Cabled connectors for Modicon 984-A120-Compact PLCs (1) Type of signal Type of connection Input and relay output 2 0.5 A output 1 x 20-way HE 10 2 x 20-way HE 10 Gauge AWG Crosssection mm2 m 22 0.324 1.5 16 ABF-M16H150 0.300 3 16 ABF-M16H300 0.550 1.5 2x8 ABF-M16H151 0.500 22 0.324 Length Modularity Weight Reference kg ABF-M16H301 1.000 3 2x8 (1) Specific lengths available (m) : 1.5 - 2 - 3 - 4 - 5 - 8 -10 -15 - 20 - 25 and 30; please consult your Regional Sales Office. Correspondence tables 816498 Cabled connectors for Modicon 984-A120-Compact PLCs ABF-M16Hpp0 ABF-M16Hpp1 20-way HE 10 Terminal no. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 pp0 ABF-M16Hp 2/48 Channels 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 c 24 V c 0V c 24 V c 0V 984-A120 Compact Term. blk. 3 4 5 6 7 8 9 10 14 15 16 17 18 19 20 21 1 11 12 22 20-way HE 10 1 Terminal no. 1 2 3 4 5 6 7 8 9-10-11-12 13-15-17 14-16-19 18-20 Channels 1 2 3 4 5 6 7 8 NC c 24 V c 24 V c 0V 984-A120 Compact Term. blk. 3 14 4 15 5 16 6 17 7 18 8 19 9 20 10 21 1 2 11 12 13 22 20-way HE 10 2 Channels 9 10 11 12 13 14 15 16 NC c 24 V c 24 V c 0V Terminal no. 1 2 3 4 5 6 7 8 9-10-11-12 13-15-17 14-16-19 18-20 References Quantum Automation Platform Telefast® 2 pre-wired system Cabled connectors for Modicon Quantum PLCs Cabled connectors for Modicon Quantum PLCs (1) 816500 Type of signal I/O module Type of Gauge Crossconnection section AWG mm2 Length Modularity m Reference Input – and relay output 2 x 20-way 22 HE 10 1,5 2 x 16 BF-M32H150 0,650 3 2 x 16 ABF-M32H300 1,150 0.5 A output 2 x HE 10 22 20-way+ ext. supply 0,324 1,5 2 x 16 ABF-M32H151 0,650 3 2 x 16 ABF-M32H301 1,150 1 x 25-way 24 SUB-D 0,22 2 8 ABF-M08S201 0,600 2 x 25-way 24 SUB-D 0,22 2 16 ABF-M16S201 0,620 Analogue 140 AVO output 02000 1 x 25-way 24 SUB-D 0,22 2 4 ABF-M04S200 0,450 140 ACO 02000 1 x 25-way 24 SUB-D 0,22 2 4 ABF-M04S201 0,450 – Analogue 140 AVI/ACI input 03000 140 ACI 04000 0,324 Weight kg ABF-M08S202 0,450 140 ACO 1 x 25-way 24 0,22 2 8 13000 SUB-D (1) Specific lengths available (m) : 1.5 - 2 - 3 - 4 - 5 - 8 -10 -15 - 20 - 25 and 30; please consult your Regional Sales Office. pp1 ABF-M32Hp Correspondence tables Cabled connectors for Modicon Quantum PLCs ABF-M32Hpp0 20-way 1 HE 10 Terminal no. Channels 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 10 10 11 11 12 12 13 13 14 14 15 15 16 16 17 c 24 V 18 c 0V 19 c 24 V 20 c 0V Quantum Term. blk 1 21 2 22 3 23 4 24 5 25 6 26 7 27 8 28 11 31 12 32 13 33 14 34 15 35 16 36 17 37 18 38 10 30 9 29 20 40 19 39 20-way HE 10 Channels 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 c 24 V c 0V c 24 V c 0V ABF-M08S201 Pair SUB D 1 2 3 4 5 6 7 8 9 10 11 12 1 3 15 4 17 18 7 20 21 10 23 24 Quantum Term. blk 1 3 6 2 5 7 11 13 12 16 15 17 21 23 22 26 25 27 31 33 32 36 35 37 ABF-M32Hpp1 20-way 2 HE 10 Terminal no. Terminal no. 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 10 10 11 11 12 12 13 13 14 14 15 15 16 16 17 17 18 18 19 20 19 20 Power supply cable ABF-MO8S202 Quantum 20-way HE 10 1 Channel Term. blk Channels 1 1 21 17 2 2 22 18 3 3 23 19 4 4 24 20 5 5 25 21 6 6 26 22 7 7 27 23 8 8 28 24 9 11 31 25 10 12 32 26 11 13 33 27 12 14 34 28 13 15 35 29 14 16 36 30 15 17 37 31 16 18 38 32 NC NC c 0V 9/19 29/39 c 0 V shunt shunt NC NC NC NC c 24 V 10/20 30/40 c 24 V shunt shunt ABF-M04S200 SUB D Pair Pair SUB D 2 14 16 5 6 19 8 9 22 11 12-13 25 1 2 3 4 5 6 7 8 9 10 11 12 1 5 2 6 3 7 4 8 14 2 3 16 17 5 6 19 Quantum Term. blk 2 1 8 12 11 18 22 21 28 32 31 38 Pair SUB D Modicon Term. blk 2 2 4 Terminal no. 1 2 16 8 1 3 5 14 2 4 19 18 3 5 8 24 4 6 22 28 5 7 11 34 36 6 8 25 38 7 8 ABF-M16S201 9 10 Pair SUB D Modicon 11 Term. blk 12 1 14 2 1 13 2 3 4 3 14 3 17 6 5 15 4 6 8 7 16 5 20 12 11 17 6 9 14 13 18 7 23 16 15 8 12 18 17 19 1 14 22 21 20 2 3 24 23 Power supply 3 17 26 25 cable 4 6 28 27 5 20 32 31 6 9 34 33 7 23 36 35 8 12 38 37 SUB D Pair 13 1 2 3 4 5 6 7 8 SUB D Pair 2 16 5 19 8 22 11 25 2 16 5 19 8 22 11 25 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 ABF-M04S201 SUB D Pair Pair SUB D 1 5 1 6 2 7 3 8 4 14 14 3 3 17 17 6 6 15 4 18 1 5 2 6 3 7 4 8 Quantum Term. blk 2 1 10 9 12 11 20 19 22 21 30 29 32 31 40 39 SUB D Pair 2 1 16 15 5 4 19 18 5 1 6 2 7 3 8 4 2/49 2 Quantum Automation Platform CableFast cabling System General General 2 The CableFast wiring system eliminates wiring between the I/O module and field wiring terminal blocks. The CableFast system reduces wiring time, lowers installation cost, and eliminates wiring errors. The CableFast system consists of pre-wired Quantum field wiring terminal strips, available in various cable lengths that are terminated with "D" type connectors. The "D" connectors plug into DIN rail mounted terminal blocks offered in straight through or special application versions. Cables and terminal blocks are ordered separately and all terminal blocks may be used with any cable length. Pigtail cable versions are also available. 2/50 i 140 CFA 040 00 The A block is a straight through point to point connection on the terminal block. Wiring of this block is identical to wiring the Quantum I/O connector (140 XTS 002 00). i 140 CFB 032 00 The B block is used for individually fused 2-wire digital inputs. This terminal block is designed to prevent a single point failure from affecting the remaining inputs. It is not recommended for sourced 1-wire inputs (powered from the field). i 140 CFC 032 00 The C block provides connection for 32 group fused input or output points. The block may be used for 1- or 2-wire inputs or outputs, and features a fuse per group, four groups total. Users select input or output mode via four switches located on the module. (The default is input mode.) i 140 CFD 032 00 The D block is used for sensors requiring either 2- or 3-wire electrical interface. A fuse per group is supplied to accomodate the I/O module (4) groups. i 140 CFE 032 00 The E block provides connection for 32 individually fused 24 Vdc outputs. 1- and 2-wire interfacing may be selected. Field power must be supplied to the four groups. i 140 CFG 016 00 The G block is a high power output block used on both AC and DC circuits requiring up to 2 A. Individual fusing is provided and may be used in both 1- and 2-wire installations. It is also used for isolated AC modules. i 140 CFH 008 00 The H block is used for analog inputs, with individual fusing provided per channel. This interface provides plus, minus, shield, and power supply interface for both field and loop power configurations. i 140 CFI 008 00 The I block is used for analog inputs. This interface provides plus, minus, shield, and power supply interface for both field and loop power configurations. i 140 CFJ 004 00 The J block is used for analog outputs, with individual fusing provided per channel. This interface provides plus, minus, shield, and power supply interface for both field and loop power configurations. i 140 CFK 004 00 The K block is used for analog outputs. This interface provides plus, minus, shield, and power supply interface for both field and loop power configurations. Quantum Automation Platform CableFast cabling System Selection guide Association Use this table to select valid combinations of Quantum I/O modules and CableFast terminal blocks. Terminal Blocks Quantum Modules 140 CFA 040 00 140 CFB 032 00 140 CFC 032 00 140 CFD 032 00 140 CFE 032 00 140 CFG 016 00 140 CFH 008 00 140 CFI 008 00 140 CFJ 004 00 140 CFK 004 00 2 140 ACI 030 00 140 ACO 020 00 140 ARI 030 10 140 AMM 090 00 140 AVI 030 00 140 AVO 020 00 140 DAI 340 00 140 DAI 353 00 140 DAI 440 00 140 DAI 453 00 140 DAI 540 00 140 DAI 543 00 140 DAI 553 00 140 DAM 590 00 140 DDI 153 10 140 DDI 353 00 140 DDI 353 10 140 DDI 673 00 140 DDI 841 00 140 DDI 853 00 140 DDM 390 00 140 DDO 153 10 140 DDO 353 00 140 DDO 353 10 140 DDO 885 00 140 DAO 840 00 140 DAO 840 10 140 DAO 842 10 140 DAO 842 20 140 DDO 843 00 140 DAO 853 00 140 DRA 840 00 140 DRC 830 00 ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ 0 0 ✔✔ ✔ ✔ ✔✔ ✔ ✔ ✔✔✔ ✔ ✔✔✔ ✔ ✔✔✔ ✔ ✔✔ WARNING: The shaded rows indicate the following: 1. When using the 140 CFA 040 00 terminal block, the indicated module outputs are limited to 0.5 A per point, c150V maximum. 2. When using the 140 CFG 016 00 terminal block and the 140 XTS 012 xx high power cable, the indicated module output ratings are 2 A per point, c150V maximum and 2 A per point, a150V maximum. ✔✔✔ ✔ 0 0 0 0 ✔ ✔ ✔ ✔ ✔ ❊ ❊ ✔ = Valid Selections 0 = Limited to 0.5 A per point ❊ = Limited to 0.5 A per point, c 150V/ a 150V maximum 2/51 Quantum Automation Platform CableFast cabling System Specifications Specifications Power ratings 150 Vac/Vdc @ 0.5 A per point 150 Vac/Vdc @ 2.0 A per point 2 *Requires the 140 CFG 016 00 terminal block and the 140 XTS 012 XX cable Dielectric withstanding voltage Creepage and clearance Terminal block wire Sizes per terminal c1060 V and a1500 V per IEC 1131, UL 508, CSA 22.2 #142-1987 One wire - #12 AWG (2.5 mm2) Two wires - #16 AWG (1.0 mm2) and above (See below for the maximum number of wires allowed per terminal.) Note: It is recommended that no more than two wires be used at one time. Wire Size #24 #22 #18 #16 #14 #12 Number of Wires 4 4 3 2 1 1 Terminal screw size Screwdriver head size type finish tightening torque System flammability rating M3 0.13" (3.3 mm) flat head min captive tin plate (197 µin min) 7.2 lb-in (0.8 Nm) 94 V-2 Temperature operating storage 0 ... 60 ºC (32 ... 140 ºF) -40 ... +65 ºC (-40 ... +149 ºF) Humidity 0 ... 95% RH noncondensing Altitude 6,666 ft (2000 m) full operation Shock +/- 15 g peak, 11 ms, half sine wave Vibration 10 ... 57 Hz @ 0.075 mm displacement 57 ... 150 Hz @ 1 g, total 10 sweeps Mounting configuration DIN rail mount, NS35/7.5 and NS32 Standard power cable diameter number of conductors bend radius (I.D.) 0.43 in nominal (10.9 mm) 8-#20 AWG (0.8 mm), 7/28 tinned annealed copper; semi rigid PVC 32-#26 AWG (0.4 mm), 7/34 tinned annealed copper; semi rigid PVC 0.75 in min (19.0 mm) High power cable diameter number of conductors bend radius (I.D.) 0.55 in nominal (14.0 mm) 8-#18 AWG (1.0 mm), 16/30 tinned annealed copper; semi rigid PVC 32-#20 AWG (0.8 mm), 10/30 tinned annealed copper; semi rigid PVC 1.50 in min (38.1 mm) Common specifications cable jacket wire strip length wire marking wire rating cable rating shielding agency approval 2/52 jacket color: black, 0.040 in wall min, flexible PVC 0.32 in (8 mm) See the wire color coding table 300 V, 105ºC UL rated 2517, CSA Type AWM 1/2 FT 1 300 V, 105 ºC rated Aluminum/polyester tape (aluminum side out) attached at connector body (360º) #22 AWG, 7/30 drain wire Shield resistance 16.55 Ohms/Mft nominal UL-758; AWM style 2517 VW-1 and CSA C22:210.2; AWM I/II A/B FT1 Quantum Automation Platform CableFast cabling System References References Description Power type Connector type Cable type Length Order No. System cable Standard I/O, SUB-D Terminated 0.9 m (3 ft) 140 XTS 002 03 – 1.8 m (6 ft) 140 XTS 002 06 – 2.7 m (9 ft) 140 XTS 002 09 – 3.7 m (12 ft) 140 XTS 002 12 – 0.9 m (3 ft) 140 XTS 012 03 – 1.8 m (6 ft) 140 XTS 012 06 – 2.7 m (9 ft) 140 XTS 012 09 – 3.7 m (12 ft) 140 XTS 012 12 – 1.8 m (6 ft) 140 XCA 102 06 – 4.6 m (15 ft) 140 XCA 102 15 – 1.8 m (6 ft) 140 XTS 102 06 – 4.6 m (15 ft) 140 XTS 102 15 – High I/O, SUB-D SUB-D I/O Terminated Pigtail Pigtail Weight kg (lb) Accessories Description Type Quantity Order No. Weight kg (lb) Fuse kit Wickmann 4 A 10 140 CFU 400 00 – Wickmann 0.8 A 10 140 CFU 080 00 – Wickmann 0.063 A 10 140 CFU 006 00 – Terminal block 10-position common stip 10 140 CFX 001 10 – Jumper – 10 140 CFX 002 10 – Terminal blocks Description Characteristics I/O type Fuse Order No. Terminal blocks Point-to-point connection All None 140 CFA 040 00 – Used for 2-wire inputs Digital inputs Individually fuse 140 CFB 032 00 – 1- or 2- wire inputs or outputs Input/output 1 fuse per group 140 CFC 032 00 – 2- or 3- wire electrical interfaces Sensors 1 fuse per group 140 CFD 032 00 – Connection for 32 outputs 24 VDC outputs Individually fuse 140 CFE 032 00 – 1- or 2- wire installations High power output AC isolation Individually fuse 140 CFG 016 00 – Provides plus, minus, shield and power supply interfaces Analog inputs Individually fuse 140 CFH 008 00 – None 140 CFI 008 00 – Individually fuse 140 CFJ 004 00 – None 140 CFK 004 00 – Analog ouputs Weight kg (lb) 2/53 2