Transcript
Illustrated Parts Manual
Models 400RTS 500RTS P/N 3120697 September 30, 2013
REVISION LOG June 1, 1993 - Original Issue Of Manual January 1996 - Revised December 1997 - Revised November 11, 1999 - Updated Page 7-3, 7-5, 7-14 & 7-15 July 18, 2000 - Revised July 11, 2003 - Revised (Manual edited to 0010488 Revision 36 - 400RTS) (Manual edited to 0010458 Revision 59 - 500RTS) February 4, 2004 - Revised (Manual edited to 0010458 Revision 62 - 500RTS) June 14, 2004 - Revised (Manual edited to 0010458 Revision 63 - 500RTS) June 30, 2007 - Revised (Manual edited to 0010458 Revision 69 - 500RTS) March 1, 2011 - Revised September 30, 2013 - Revised
3120697
400RTS 500RTS
A
REVISION LOG
B
400RTS 500RTS
3120697
TABLE OF CONTENTS FIGURE NO.
TITLE
PAGE NO.
SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 1-9 1-10 1-11
FRAME, STEERING, AND AXLE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . LOCKOUT VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TIRE AND WHEEL DRIVE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DRIVE MOTOR ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DRIVE BRAKE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DRIVE HUB ASSEMBLIES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DRIVE HUB/BRAKE ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FRAME MOUNTED COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . FRAME MOUNTED OPTIONS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TOW PACKAGE INSTALLATION - BALL (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . TOW PACKAGE INSTALLATION - PINTLE HOOK (OPTIONAL). . . . . . . . . . . . . . . . . .
1-2 1-8 1-10 1-14 1-16 1-20 1-24 1-30 1-36 1-40 1-42
SECTION 2 - GROUND CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1 2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8 2-9 2-10 2-11 2-12 2-13 2-14 2-15 2-16
CONTROL VALVES AND TANKS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . CONTROL VALVE ASSEMBLY (PRIOR TO S/N 107516) . . . . . . . . . . . . . . . . . . . . . . . CONTROL VALVE ASSEMBLY (S/N 107516 TO PRESENT) . . . . . . . . . . . . . . . . . . . . ENGINE INSTALLATION - FORD VSG-411 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DUAL FUEL COMPONENTS INSTALLATION - FORD VSG-411 ENGINE OPTION . . . 110 VOLT GENERATOR INSTALLATION (FORD VSG-411) (OPTIONAL) . . . . . . . . . . ENGINE INSTALLATION - FORD LSG-423 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ENGINE INSTALLATION - FORD LRG-423 DIS/LRG-425 . . . . . . . . . . . . . . . . . . . . . . . DUAL FUEL COMPONENTS INSTALLATION - FORD LSG-423/LRG-423 DIS/ LRG-425 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GENERATOR INSTALLATION - FORD LSG-423/LRG-423/LRG-425 . . . . . . . . . . . . . . ENGINE INSTALLATION - DEUTZ F3L1011 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110 VOLT GENERATOR INSTALLATION - DEUTZ (OPTIONAL) . . . . . . . . . . . . . . . . . PUMP ASSEMBLY - SUNSTRAND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PUMP ASSEMBLY - BARNES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GROUND CONTROL BOX INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HOODS AND BEACON LIGHT INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-2 2-10 2-14 2-16 2-24 2-28 2-30 2-36 2-44 2-48 2-52 2-60 2-64 2-68 2-70 2-74
SECTION 3 - SCISSORS ARMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1 3-1 3-2 3-3 3-4
SIZZORS ARMS INSTALLATION - 400RTS (PRIOR TO S/N 41058) . . . . . . . . . . . . . . SIZZORS ARMS INSTALLATION - 400RTS (S/N 41058 TO PRESENT) . . . . . . . . . . . . SIZZORS ARMS INSTALLATION - 500RTS (PRIOR TO S/N 27997) . . . . . . . . . . . . . . SIZZORS ARMS INSTALLATION - 500RTS (S/N 27997 TO PRESENT) . . . . . . . . . . . .
3-2 3-6 3-10 3-14
SECTION 4 - PLATFORM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1 4-1 4-2 4-3 4-4 4-5 4-6 4-7
3120697
FIXED PLATFORM (STANDARD), HANDRAILS AND OPTIONAL COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PLATFORM EXTENSION INSTALLATION (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . PLATFORM EXTENSION INSTALLATION - MEGADECK (OPTIONAL) . . . . . . . . . . . . POWER DECK EXTENSION AND PLATFORM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . PLATFORM CONSOLE BOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DRIVE/LIFT CONTROLLER ASSEMBLY (PRIOR TO S/N 57701) . . . . . . . . . . . . . . . . . DRIVE/LIFT CONTROLLER ASSEMBLY (S/N 57701 TO PRESENT) . . . . . . . . . . . . . .
400RTS 500RTS
4-2 4-8 4-12 4-16 4-20 4-26 4-28
i
TABLE OF CONTENTS FIGURE NO.
TITLE
PAGE NO.
SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1 5-1 5-2 5-3 5-4 5-5 5-6 5-7
AXLE LOCKOUT CYLINDER ASSEMBLY (OSCILLATING CYLINDER) (OPTIONAL) . . 5-2 LEVELING JACK CYLINDER ASSEMBLY (HYDRAULIC JACK OPTION) (PRIOR TO S/N 104832) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4 LEVELING JACK CYLINDER ASSEMBLY (HYDRAULIC JACK OPTION) (S/N 104832 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6 LIFT CYLINDER ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10 PLATFORM EXTENSION CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14 STEER CYLINDER ASSEMBLY (MACHINES BUILT PRIOR TO JUNE 1993) . . . . . . . . 5-16 STEER CYLINDER ASSEMBLY (MACHINES BUILT JUNE 1993 TO PRESENT) . . . . . 5-18
SECTION 6 - HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1 6-1 6-2 6-3 6-4 6-5 6-6 6-7 6-8 6-9
HYDRAULIC DIAGRAM - AUXILIARY POWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 HYDRAULIC DIAGRAM - OSCILLATING AXLE (OPTIONAL). . . . . . . . . . . . . . . . . . . . . 6-4 HYDRAULIC DIAGRAM - PLATFORM EXTENSION. . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6 HYDRAULIC DIAGRAM - STANDARD 2WD/2WS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10 HYDRAULIC DIAGRAM - STANDARD 4WD/2WS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16 HYDRAULIC DIAGRAM - STANDARD 4WD/4WS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-22 HYDRAULIC DIAGRAM - STANDARD 2WD/4WS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-28 HYDRAULIC DIAGRAM - TOW PACKAGE (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . 6-34 HYDRAULIC DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-36
SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1 7-1 7-2 7-3 7-4 7-5 7-6 7-7 7-8 7-9
ELECTRICAL DIAGRAM LIST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 WIRING DIAGRAM - 0610114 CIRCUIT CARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8 WIRING DIAGRAM - DUAL FUEL (FORD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9 WIRING DIAGRAM - 110 VOLT GENERATOR (FORD) . . . . . . . . . . . . . . . . . . . . . . . . . 7-10 WIRING DIAGRAM - 110 VOLT GENERATOR (DEUTZ) . . . . . . . . . . . . . . . . . . . . . . . . 7-11 WIRING DIAGRAM - STANDARD 500RTS (FORD LRG-425 GAS MACHINES) . . . . . . 7-12 WIRING DIAGRAM - STANDARD 500RTS (DEUTZ DIESEL MACHINES). . . . . . . . . . . 7-14 WIRING DIAGRAM - CSA SPEC 500RTS (FORD LRG-425 GAS MACHINES) . . . . . . . 7-16 WIRING DIAGRAM - CSA SPEC 500RTS (DEUTZ DIESEL MACHINES) . . . . . . . . . . . 7-18
SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1 8-1 8-2
DECALS INSTALLATION - COMMON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2 DECALS INSTALLATION - COUNTRY SPECS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK . . . . . . . . . . . . . . . . . . . . . . . . .9-1 SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1 SECTION 11 - PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-1
ii
400RTS 500RTS
3120697
SECTION 1 FRAME
3120697
400RTS 500RTS
1-1
SECTION 1 FRAME FIGURE 1-1. FRAME, STEERING, AND AXLE INSTALLATIONS
1-2
400RTS 500RTS
3120697
SECTION 1 FRAME FIGURE 1-1. FRAME, STEERING, AND AXLE INSTALLATIONS ITEM #
PART NUMBER
QTY. Ref.
1
51 52
2360364 2360491
Ref. Ref. Ref.
0961739
2
2360358 2360492
Ref. Ref. Ref.
0961739 0961029
2 4
0252790
Ref. Ref.
0254214/0254215
101
1 4130287 4130306 0960523
102 4130288 4130307 0960523 103
104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121
3120697
1682681 1682967 1682967 1660204 3322602 1660205 3300228 2160002 0642622 4712600 Not Used 3421243 0440183 3323403 3451012 2780177 3960353 0440174 0440175 3322603 4740034
2 1 1 2 1
1 1 1 1 2 2 A/R 2 2 2 2 2 2 4 4 2 2
DESCRIPTION
REV.
FRAME, STEERING AND AXLE INSTALLATIONS FRAME WELDMENT - 2WS OPTIONS: FRAME WELDMENT (PRIOR TO S/N 46528) FRAME WELDMENT (S/N 46528 TO PRESENT)
8 2
Bushing, Bronze (Sizzor Arm Pivot) FRAME WELDMENT - 4WS OPTIONS: FRAME WELDMENT (PRIOR TO S/N 46528) FRAME WELDMENT (S/N 46528 TO PRESENT)
9 2
Bushing, Bronze (Sizzor Arm Pivot) Bushing, Bronze (Kingpin Pivot) STEERING INSTALLATION - 2WD FRONT STEERING INSTALLATION - 2WD FRONT (CSA)
3 7/2
Spindle Weldment (R.H.) Options: Spindle Weldment (R.H.) (Standard) Spindle Weldment (R.H.) (CSA) Bushing, Bronze (Kingpin) Spindle Weldment (L.H.) Options: Spindle Weldment (Standard) Spindle, Weldment (CSA) Bushing, Bronze (Kingpin) Steer Cylinder Assembly (See Section 5 for Breakdown) Options: Standard (Prior to June 1993) Standard (June 1993 to Present) CSA Rod-End (Left Side) Nut, Jam 1" - 12NF Right Hand Threads (Left Side) Rod-End (Right Side) Nut, Jam 1"-12" NF Left Hand Threads (Right Side) Fitting, Grease Bolt 1" - 8NC x 2 3/4" Flatwasher 1" Narrow Kingpin Bearing, Thrust Nut, Slotted 1 1/2"-12NF Pin, Cotter 5/16" x 3" Hub, Wheel Seal, Oil Cup, Bearing Cone, Bearing Nut, Slotted 1" -12NF Washer, Hardened
400RTS 500RTS
1-3
SECTION 1 FRAME FIGURE 1-1. FRAME, STEERING, AND AXLE INSTALLATIONS (CONTINUED) ITEM #
PART NUMBER
QTY.
122 123 124 125 126 127
3450610 1120311 0721004 4761000 3300012 0630137
2 2 6 6 18 18
0100019 0100011
A/R A/R
0253078
Ref.
0253059
Ref.
0254214
Ref.
4130279 4130280
1 1 1
201 202 203
204 205 206 207 208 209 210 211 212 213 214 to 216 217 218 219 220
301 302
1-4
Use 1682967 1682967 1682967 1660204 3322602 1660205 3300228 2160003 0642622 4712600 Not Used 3421190 0440161 Not Used 0641608 4751600 1380124 4920096
4 ft./1.2m
0100019 0100011
A/R A/R
0252532
Ref.
4130279 4130280
1 2
1 1 1 1 4 2 A/R 4 4 8 8 8
DESCRIPTION
REV.
Pin, Cotter 3/16" x 2 1/2" Cap, Hub Screw, Machine #10-24NC x 1/2" Lockwasher #10 Nut, Wheel Stud, Wheel __________________ Loctite Loctite #242 STEERING INSTALLATION - 4WD FRONT (STANDARD PARTS WITH 2WS) STEERING INSTALLATION - 2WD REAR (STANDARD PARTS WHEN EQUIPPED WITH OPTIONAL REAR STEER) STEERING INSTALLATION - 2WD REAR (STANDARD PARTS WHEN EQUIPPED WITH OPTIONAL REAR STEER) (CSA)
6 9
7
Spindle Weldment (Right Side - Front/Left Side - Rear) Spindle Weldment (Left Side - Front/Right Side - Rear) Steer Cylinder Assembly (See Section 5 for Breakdown) Options: Standard (Prior to June 1993) (was p/n 1682681) Standard (June 1993 to Present) CSA Rod-End Nut, Jam 1"-12NF Rod-End Nut, Jam 1"-12NF Left Hand Thread Fitting, Grease - 45° Bolt 1"-8NC x 2 3/4" Flatwasher 1" Narrow Kingpin Bearing, Thrust Bolt 3/8"-16NC x 1" Flatwasher 3/8" Clip, Retainer (Prior to S/N 69836) Wire, Safety (4 Pieces 1 ft./30 cm Long) (Prior to S/N 69836) —————————— Loctite Loctite #242 STEERING INSTALLATION - 4WD FRONT AND REAR (STANDARD PARTS WHEN EQUIPPED WITH OPTIONAL REAR STEER)
8
Spindle Weldment (Right Side - Front/Left Side-Rear) Spindle Weldment (Left Side - Front/Right Side - Rear)
400RTS 500RTS
3120697
SECTION 1 FRAME FIGURE 1-1. FRAME, STEERING, AND AXLE INSTALLATIONS (CONTINUED) ITEM #
PART NUMBER
303
304 305 306 307 308 309 310 311 312 313 314 315 316 317 318 319 320
2 1682681 1682967 1660204 3322602 1660205 3300228 2160003 0642622 4712600 Not Used 3421190 0440161 Not Used Not Used Not Used 0641608 4751600 1380124 4920096
8 ft./2.4m
0100019
A/R
0253171 0253172
Ref. Ref. Ref.
401
407 408 409 410 411 412 413
3120697
2 2 2 2 8 4 A/R
4844059 4844867 0961029 0560901 0641610 4740185 Not Used 4842621 3422401 Not Used 3780183 4640812 3820030 3311605 0641612 0641614
DESCRIPTION
Kingpin Bearing, Thrust
16 16 16
Bolt 3/8"-16NC x 1" Flatwasher 3/8" Clip, Retainer (Prior to S/N 69836) Wire, Safety (8 Pieces 1 ft./30cm long) (Prior to S/N 69836) —————————— Loctite
4 1
4 2 1 2
REV.
Steer Cylinder Assembly (See Section 5 for Breakdown) Options: Prior to June 1993 June 1993 to Present Rod-End Nut, Jam 1"-12NF Rod-End Nut, Jam 1"-12NF Left Hand Thread Fitting, Grease - 45° Bolt 1"-8NC x 2 3/4" Flatwasher 1" Narrow
8 8
1 4844129 4844868 0961029
402 403 404 405 406
QTY.
FIXED AXLE INSTALLATIONS (STANDARD PARTS) FIXED AXLE INSTALLATION - 2WD FIXED AXLE INSTALLATION - 4WD
4 4
Axle Weldment - 2WD Options: Prior to October 1994 October 1994 to Present Bushing, Bronze (Kingpin Pivot) Axle Weldment - 4WD Options: Prior to October 1994 October 1994 to Present Bushing, Bronze (Kingpin Pivot) Block, Stop Bolt 3/8"-16NC x 1 1/4" Flatwasher
1
Pin Weldment Options: Prior to October 1994 October 1994 to Present
2 1 6 8 4 4
O-Ring (October 1994 to Present) Valve, Relief (October 1994 to Present) Rivet, Pop 3/16" (Prior to S/N 77909) Nut 3/8"-16NC (September 1995 to Present) Bolt 3/8" x 1 1/2"-16NC (September 1995 to Present) Bolt 3/8" x 1 3/4"-16NC (September 1995 to Present)
400RTS 500RTS
1-5
SECTION 1 FRAME FIGURE 1-1. FRAME, STEERING, AND AXLE INSTALLATIONS (CONTINUED) ITEM #
PART NUMBER
QTY.
414 415 416 417 418
4751600 0902214 0902215 3440616 4280298
16 1 1 4 2 Ref.
0252772 0252525 501
1 4844129 4844868 0961029
502 503 504 505 506
507 508 509 510 511 512 513 514 515 516 517 518 519 520 521 522 523 524 525 526 527 528 529
1-6
Ref. Ref.
4844059 4844867 0961029 1682185 0641608 4751600 4761600 4842621 3422401 2160002 3422137 0641510 3311505 4751500 3421335 4740308 0641608 4640485 0641632 3311605 Not Used 3841143 Not Used 4640273 4740185 Not Used 3780183 4640812 3820030 3311605 0641612 0641614
DESCRIPTION
REV.
Flatwasher (September 1995 to Present) Bracket, L.H. (September 1995 to Present) Bracket, R.H. (September 1995 to Present) Pin, Roll 3/16" x 1" (September 1995 to Present) Strip, Wear (Prior to S/N 77909) OSCILLATING AXLE INSTALLATION - OPTION (STANDARD PARTS WHEN EQUIPPED) OSCILLATING AXLE INSTALLATION - 2WD OSCILLATING AXLE INSTALLATION - 4WD
3 2 2 2 2 2 4 4 1 2 2
Axle Weldment - 2WDOptions: Prior to October 1994 October 1994 to Present Bushing, Bronze (Prior to October 1994) Axle Weldment - 4WD Options: Prior to October 1994 October 1994 to Present Bushing, Bronze (Prior to October 1994) Axle Lockout Cylinder Assembly (See Section 5 for Breakdown) Bolt 3/8"-16NC x 1" Flatwasher 3/8" Lockwasher 3/8" Pin, Axle Pivot Options: Prior to October 1994 October 1994 to Present Fitting, Grease Pin, Attach (Bottom) Bolt 5/16"-18NC x 1 1/4" Locknut 5/16"-18NC Flatwasher 5/16" Pin, Attach (Top) Flatwasher, Special Bolt 3/8-16NC x 1" Lockout Valve Assembly (See Figure 1-2 for Breakdown) Bolt 3/8"-16NC x 4" Nut 3/8"-16NC
2
Pin, Keeper
6 2
Bleeder (October 1994 to Present) Washer (October 1994 to Present)
2 1 6 8 4 4
O-Ring (October 1994 to Present) Valve, Relief (October 1994 to Present) Rivet, Pop 3/16" (Prior to S/N 77909) Nut 3/8"-16NC (September 1995 to Present) Bolt 3/8" - 16NC x 1 1/2" (September 1995 to Present) Bolt 3/8"- 16NC x 1 3/4" (September 1995 to Present)
4 1
4 2 2 18 4 1
400RTS 500RTS
11 12
3120697
SECTION 1 FRAME FIGURE 1-1. FRAME, STEERING, AND AXLE INSTALLATIONS (CONTINUED) ITEM #
PART NUMBER
QTY.
530 531 532 533
4280298 0902214 0902215 3440616
2 1 1 4
0100019
A/R
3120697
DESCRIPTION
REV.
Strip, Wear (Prior to S/N 77909) Bracket, L.H. (September 1995 to Present) Bracket, R.H. (September 1995 to Present) Pin, Roll (September 1995 to Present) —————————— Loctite
400RTS 500RTS
1-7
SECTION 1 FRAME FIGURE 1-2. LOCKOUT VALVE ASSEMBLY
1-8
400RTS 500RTS
3120697
SECTION 1 FRAME FIGURE 1-2. LOCKOUT VALVE ASSEMBLY ITEM #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
3120697
PART NUMBER
QTY.
DESCRIPTION
4640485
Ref.
3860037 3430407 3840833 3960047 0560679 3790231 3840854 0320008 4160078 3421284 3790116 2180658 0641518 4761500 0560467 2200222 Not Used 3450203
1 1 1 1 1 1 4 4 4 2 1 4 2 2 1 1
Roller, Cam Pin, Clevis 1/4" x 1" Rod, Plunger Seal, Rod Block, Valve Top O-Ring Rod Ball, Valve Spring Pin O-Ring Plug, Modified Bolt 5/16"-18NC x 2 1/4" Lockwasher 5/16" Block, Valve Plug 1/4" NPT
1
0100011
A/R
Pin, Cotter —————————— Loctite
LOCKOUT VALVE ASSEMBLY
400RTS 500RTS
REV. B
1-9
SECTION 1 FRAME FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATIONS
1-10
400RTS 500RTS
3120697
SECTION 1 FRAME FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATIONS ITEM #
PART NUMBER
QTY. Ref.
1 2 3 4 5
6 7 8 9 10
101 102 103 104 105 106 107
0252484
Ref.
2780169 3300012 0642014 4762000 0920084
2 18 12 12 2
0920110
2
3160158 3311801 4761800 4300092 4711800
2 4 4 4 4
0100011
A/R
0251661
Ref.
2780195 3160158 0642014 4762000 0641810 4761800 3300012
2 2 12 12 4 4 18
0253545
Ref.
0255103
Ref.
201
202 203 204 205 206 207 208
209
3120697
2 2780191 2780193 3160158 0642014 4762000 0641810 4761800 3300012 2780167 2780175 4300092
4 24 24 4 8 36 2
4
DESCRIPTION
REV.
TIRE AND WHEEL DRIVE INSTALLATIONS WHEEL DRIVE INSTALLATION - 2WD/2WS
3
Drive Hub Assembly (See Figure 1-6 for Breakdown) Nut, Wheel Bolt 5/8"-11NC x 1 3/4" Lockwasher 5/8" Drive Brake Assembly (See Figure 1-5 for Breakdown) (Prior to S/N 36645) Drive Brake Assembly (See Figure 1-5 for Breakdown) (S/N 36645 to Present) Drive Motor Assembly (See Figure 1-4 for Breakdown) Nut 1/2"-13NC Lockwasher 1/2" Stud 1/2"-13NC x 5 1/2" Flatwasher 1/2" Narrow ——————————— Loctite #242 WHEEL DRIVE INSTALLATION - 2WD/4WS
B
Drive Hub/Brake Assembly (See Figure 1-7 for Breakdown) Drive Motor Assembly (See Figure 1-4 for Breakdown) Bolt 5/8"-11NC x 1 3/4" Lockwasher 5/8" Bolt 1/2"-13NC x 1 1/4" Lockwasher 1/2" Nut, Wheel WHEEL DRIVE INSTALLATION - 4WD/2WS FRONT AND REAR (2MPH) WHEEL DRIVE INSTALLATION - 4WD/2WS FRONT AND REAR (4MPH)
2 2
Drive Hub/Brake Assembly (See Figure 1-7 for Breakdown) Options: 2 MPH 4 MPH Drive Motor Assembly (See Figure 1-4 for Breakdown) Bolt 5/8"-11NC x 1 7/8" Lockwasher 5/8" Bolt 1/2"-13NC x 1 1/4" Lockwasher 1/2" Nut, Wheel Drive Hub Assembly (See Figure 1-6 for Breakdown) Options: 2 MPH 4 MPH Stud 1/2"-13NC x 5 1/2"
400RTS 500RTS
1-11
SECTION 1 FRAME FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED) ITEM #
PART NUMBER
QTY.
DESCRIPTION
210
0920084
2
0920110
2
3311801 4711800
4 4
0100011
A/R
Drive Brake Assembly (See Figure 1-5 for Breakdown) (Prior to S/N 36645) Drive Brake Assembly (See Figure 1-5 for Breakdown) (S/N 36645 to Present) Nut 1/2"-13NC Flatwasher 1/2" —————————— Loctite #242
0251660
Ref.
2780191 3160158 0642014 4762000 0641810 4761800 3300012
4 4 24 24 8 8 36
211 212
301 302 303 304 305 306 307
0250888 0273457 0251261 0258395 0259697
Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref.
2 0250886 0273412 0251260 0258393 0259695
2 2 2 2
Use 0273413 0273413 0251259 0258394 0259695
1-12
2 2 2
REV.
WHEEL DRIVE INSTALLATION - 4WD/4WS FRONT FRONT AND REAR (2MPH)
B
Drive Hub/Brake Assembly (See Figure 1-7 for Breakdown) Drive Motor Assembly (See Figure 1-4 for Breakdown) Bolt 5/8" - 11NC x 1 3/4" Lockwasher 5/8" Bolt 1/2"-13NC x 1 1/4" Lockwasher 1/2" Nut, Wheel TIRE AND WHEEL INSTALLATIONS: STANDARD 31-15.5 x 15 PRIOR TO S/N 115825 S/N 115825 TO PRESENT OPTIONAL 12 x 16.5 LOADER LUG Options: PRIOR TO S/N 44590 S/N 44590 TO PRESENT OPTIONAL 31 x 13.5 x 15 STRAIGHT RIB (S/N 67581 TO PRESENT) Note: Assemblies may require ballast/foam filling to manufacturer’s specifications prior to installing on a machine. Refer to Operation & Safety or Service & Maintenance Manuals. Purchase individual tire and/or rim only if able to foam fill tire & wheel assembly, otherwise, purchase complete assembly. Tire and Wheel Assembly - Left Side Options: Standard 31-16.5 x 15 Options: Prior to S/N 115825 S/N 115825 to Present Optional 12 x 16.5 Loaded Lug Options: Prior to S/N 44590 S/N 44590 to Present Optional 31 x 13.5 x 15 Straight Rib Tire and Wheel Assembly - Right Side Options: Standard 31-16.5 x 15 Options: Prior to S/N 115825 (was p/n 0250887) S/N 115825 to Present Optional 12 x 16.5 Loaded Lug Options: Prior to S/N 44590 S/N 44590 to Present Optional 31 x 13.5 x 15 Straight Rib
400RTS 500RTS
— — A — 1 1
B A — 1
B A — 1
3120697
SECTION 1 FRAME FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED) ITEM #
PART NUMBER
401
QTY. 4
Use 4520267 4520267 4520129 4520225 402
4 4843635 4860126 4860065
403
404
4640392 4640113 4640392 1702738
4 4
4
0253089
Ref. Ref. Ref.
0255660
Ref.
0272826
Ref. Ref.
501
2 0253088 Use 0273414 0273414 2 0253087 Use 0273415 0273415 Ref
601
3120697
4520153
4
DESCRIPTION
REV.
Tire Options: Standard 31-16.5 x 15 - OTR TRITAN (was p/n 4520123) Standard 31-16.5 x 15 - OTR NHS Optional 12 x 16.5 Loaded Lug Optional 31 x 13.5 x 15 Straight Rib Wheel Options: Wheel - 15 x 13 Wheel - 16.5 x 9.75 Wheel - 15 x 10 Stem, Valve Options: Standard 31-16.5 x 15 Optional 12 x 16.5 Loaded Lug Optional 31 x 13.5 x 15 Straight Rib Decal - 45 PSI (Not Shown) (Optional 31 x 13.5 x 15 Straight Rib Only) TIRE AND WHEEL INSTALLATIONS OPTIONAL FOAM FILLED 12 x 16.5 TIRE AND WHEEL INSTALLATION - OPTIONAL FOAM FILLED OPTIONS: FOAM FILLED 31 x 15.50 x 15 - OTR TRITAN (Prior to S/N 115825) FOAM FILLED 31 x 15.50 x 15 - OTR NHS (S/N 115825 to Present) Note: Assemblies may require ballast/foam filling to manufacturer’s specifications prior to installing on a machine. Refer to Operation & Safety or Service & Maintenance Manuals. Purchase individual tire and/or rim only if able to foam fill tire & wheel assembly, otherwise, purchase complete assembly. Tire and Wheel Assembly - Left Side Options: 12 x 16.5 31 x 15.50 x 15 - OTR Tritan (was p/n 0255661) 31 x 15.50 x 15 - OTR NHS Tire and Wheel Assembly - Right Side Options: 12 x 16.5 31 x 15.50 x 15 - OTR Tritan (was p/n 0255662) 31 x 15.50 x 15 - OTR NHS
— — — A
—
—
TIRE AND WHEEL INSTALLATION - OPTIONAL NON-MARKING TIRES Tire and Wheel Assembly - Non Marking
400RTS 500RTS
A
1-13
SECTION 1 FRAME FIGURE 1-4. DRIVE MOTOR ASSEMBLY
1-14
400RTS 500RTS
3120697
SECTION 1 FRAME FIGURE 1-4. DRIVE MOTOR ASSEMBLY ITEM #
PART NUMBER
QTY. Ref.
3160158
Ref.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Use Item 51 Use Item 51 7004906 Use Item 51 7004907 7004908 7007874 7004910 7007875 7007876 7004917 Use Item 51 7007878 7007879 7007880
1 1 1 2 2 1 1 1 1 1 1 1 1 6 1
51
2900714
1
3120697
DESCRIPTION
REV.
DRIVE MOTOR ASSEMBLY DRIVE MOTOR ASSEMBLY (STANDARD PARTS) Ring, Retaining Seal, Shaft Washer Ring, Retaining Race, Thrust Bearing, Thrust Shaft, Splined Bearing Housing Assembly (Includes Item 8) Insert, Camplate Bearing O-Ring Back Plate Assembly (Includes Item 11) Bolt Rotating Kit Assembly (Sold As An Assembly Only) —————————— Seal Kit (Includes Items 1,2,4 and 12)
400RTS 500RTS
1-15
SECTION 1 FRAME FIGURE 1-5. DRIVE BRAKE ASSEMBLY
1-16
400RTS 500RTS
3120697
SECTION 1 FRAME FIGURE 1-5. DRIVE BRAKE ASSEMBLY ITEM #
PART NUMBER
QTY.
DESCRIPTION
0920084
Ref. Ref.
0920110
Ref.
DRIVE BRAKE ASSEMBLIES MICO - (ORIGINAL EQUIPMENT) (MACHINES BUILT PRIOR TO S/N 36645) MICO - (SERVICE REPLACEMENT) (MACHINES BUILT S/N 36645 TO PRESENT) Note: Original Equipment Brake may have been replaced with Service Replacement Brake. Identify the brake by the serial number plate before ordering parts.
Ref.
1 2 3 4 5
See Note Use Item 102 7007977 7011712
1 1 1 1 6
1 1 2 4 2 1 1 1
Seal, Oil (Note: Use Item 101 & 102) Bearing Ring, Retaining Shaft Spring Options: Spring (Inner) - Prior to S/N 36645 (Use with p/n 0920084) Spring (Red) - S/N 36645 to Present (Use with p/n 0920110) Spring Options: Spring (Outer) - Prior to S/N 36645 (Use with p/n 0920084) Spring (Blue) - S/N 36645 to Present (Use with p/n 0920110) Housing Options: Prior to S/N 36645 (Use with p/n 0920084) S/N 36645 to Present (Use with p/n 0920110) Bolt, Washer Head Options: Prior to S/N 36645 (Use with p/n 0920084) S/N 36645 to Present (Use with p/n 0920110) Guide, Spring Options: Prior to S/N 36645 (Use with p/n 0920084) S/N 36645 to Present (Use with p/n 0920110) Piston Options: Prior to S/N 36645 (Use with p/n 0920084) S/N 36645 to Present (Use with p/n 0920110) Seal, Case (Note: Use Item 101,102, 103A & 103B) Plate, Return Separator Assembly Pin Separator Cover Screw, Bleeder Ring, Retainer
2 1 1 1 1 2 2
Pin, Dowel Ring, Back-up O-Ring Ring, Back-up O-Ring Rotor (Note: Use Item 103A & 103B) Stator (Note: Use Item 103A & 103B)
1
Plug, Pipe
7007979 7007970 6 7007980 7018602 7
A/R 6 3 1
7011713 7018605 8
4 7007985 7018607
9
1 7011717 7018606
10
11 12
13 14 15 16 17 18 19 20 21 22 23 24 25 26
3120697
1 7007923 7018603 See Note Use Item 103B 7011715 7011714 7007983 7007986 7007914 7011716 Not Used 7007987 Use Item 101 Use Item 101 Use Item 101 Use Item 101 See Note See Note Not Used 7007924 Not Used
400RTS 500RTS
REV. — 2
1-17
SECTION 1 FRAME FIGURE 1-5. DRIVE BRAKE ASSEMBLY (CONTINUED) ITEM #
PART NUMBER
QTY.
DESCRIPTION
27 28 29
Not Used See Note 7007933
2 2
101 102 103 103A
2900766 2900768
103B
7018608
O-Ring (Note: Use Item 101,102, 103A & 103B) Gasket —————————— Seal Kit (Includes Items 1,11,18,19,20,21,28 and 29) Bearing Kit (Includes Items 1,2,11,28 and 29) Lining Kit Options: Lining Kit (Includes Items 58, 11, 22,23, 28 and 29) (Prior to S/N 36645 (Use with p/n 0920084) Lining Kit (Includes Items 58, 11, 22,23, 28 and 29) (S/N 36645 to Present (Use with p/n 0920110)
1-18
2900767
1 1 1
400RTS 500RTS
REV.
3120697
SECTION 1 FRAME FIGURE 1-5. DRIVE BRAKE ASSEMBLY (CONTINUED) ITEM #
3120697
PART NUMBER
QTY.
DESCRIPTION
400RTS 500RTS
REV.
1-19
SECTION 1 FRAME FIGURE 1-6. DRIVE HUB ASSEMBLIES
1-20
400RTS 500RTS
3120697
SECTION 1 FRAME FIGURE 1-6. DRIVE HUB ASSEMBLIES ITEM #
1 2 3 4 5 6 7
PART NUMBER
QTY.
2780169
Ref. Ref.
2780167
Ref.
2780175
Ref.
7000246 7000247 7000248 7000230 7001989
1 1 1 1 2 1 1
2 12 4 1 16
Flatwasher
1 7000251 7007652
9
1 7000252 7007653
10
11 12 13 14 15 16
1 Not Required 7007654 7000253 7000217 7000214 7000206 Not Used 7007603
Ref. 101 102 103 104 105 106 107 108 109 110 111
3120697
7001997 7001998 Use Item 502 Use Item 502 7007697 7000242 7007601 7000257 7000258 7000232 7000229
DRIVE HUB ASSEMBLIES DRIVE HUB ASSEMBLY -2WD/2WS GAS/DIESEL (2MPH) DRIVE HUB ASSEMBLY - 4WD/2WS REAR DRIVE ONLY (2MPH) DRIVE HUB ASSEMBLY - 4WD/2WS REAR DRIVE ONLY (4MPH) Hub-Spindle Sub Assembly (See Items 101-111 for Breakdown) Gear, Internal Carrier Assembly (See Items 201-207 for Breakdown) Gear, Ring O-Ring Cover Assembly (Includes Items 301-308) Input Shaft Assembly (See Items 401-404 for Breakdown) Options: Input Shaft Assembly (2WD Machines) Input Shaft Assembly (4WD Machines) Gear, Input Options: Gear, Input (2WD) Gear, Input (4WD) Spacer, Thrust Options: Spacer, Thrust (2WD Machines) Spacer, Thrust (4WD Machines) Spacer, Thrust Options: Spacer, Thrust (2WD Machines) Spacer, Thrust (4WD Machines) Washer, Thrust Bolt Bolt, Shoulder Coupling
7000250 7007650 8
DESCRIPTION
1 1 1 1 9 2 1 1 1 1 1
REV. B B B
HUB - SPINDLE SUB-ASSEMBLY Spindle Seal Cone, Bearing Cup, Bearing Bolt, Wheel Plug, Pipe Hub Cup, Bearing Cone, Bearing Spacer Ring, Retaining
400RTS 500RTS
1-21
SECTION 1 FRAME FIGURE 1-6. DRIVE HUB ASSEMBLIES (CONTINUED) ITEM #
201 202 203 204 205 206 207
PART NUMBER
QTY.
7000247
Ref.
7001931 7001911 7001913 7001985 7001909 7000263 7001912 7007643
1 3 3 6 96 3 3 3
See Kit Options See Kit Options
Ref. Ref. Ref.
301
1 Use 70001111 Use 70001349
302
1 Use 70001111 Use 70001349
303
1 Use 70001111 Not Required
304
1 Use 70001111 Use 70001349
305
1 Use 70001111 Use 70001349
306
1 Use 70001111 Use 70001349
307 Use 70001111
A/R 4
Use 70001349
2
Use 70001111
A/R 1
Use 70001349
2
308
1-22
DESCRIPTION
REV.
CARRIER ASSEMBLY Carrier Shaft Pin, Roll Washer, Thrust Roller, Needle Spacer Gear, Cluster (2MPH) Gear, Cluster (4MPH) COVER ASSEMBLY Cast Cover (Original Equipment) Aluminum Cover (Service Replacement) Cover Options: Cast Cover (Original Equipment) (was p/n 7000226) Aluminum Cover (Service Replacement) (was p/n 7017091) O-Ring Options: Cast Cover (Original Equipment) Aluminum Cover (Service Replacement) (was p/n 7017070) Cap, Cover Cast Cover (Original Equipment) Aluminum Cover (Service Replacement) O-Ring Options: Cast Cover (Original Equipment) Aluminum Cover (Service Replacement) (was p/n 7017095) Rod, Disconnect Options: Cast Cover (Original Equipment) Aluminum Cover (Service Replacement) (was p/n 7017092) Cap, Disconnect Cast Cover (Original Equipment) Aluminum Cover (Service Replacement) (was p/n 7017093) Bolt Options: Cast Cover (Original Equipment) (was p/n 7000220) Aluminum Cover (Service Replacement) (was p/n 7000216) Plug, Pipe Options: Cast Cover (Original Equipment) (was p/n 7000243) Aluminum Cover (Service Replacement) (was p/n 7017094) ———————————
400RTS 500RTS
3120697
SECTION 1 FRAME FIGURE 1-6. DRIVE HUB ASSEMBLIES (CONTINUED) ITEM #
PART NUMBER
QTY.
DESCRIPTION
1 Ref.
Cover Kit Options: Note: Kit Replaces Items 5, 11 (Spacer), 12, 13 (Dowel Pins) & 301-308. Cast Cover (Original Equipment) (was p/n 7001989 & p/n 7017099) Aluminum Cover (Service Replacement) (was p/n 7017090)
7000250 7007650
Ref. Ref.
INPUT SHAFT ASSEMBLY (2WD MACHINES) INPUT SHAFT ASSEMBLY (4WD MACHINES)
402 403 404
7000260 7007651 7000263 7000262 7000261
1 1 2 1 1
501 501A 501B 502 503
7017063 2900034 7010429 2900137
Use 70001111 Use 70001349
401
3120697
1 1 1 1
REV.
Shaft (2WD Machines) Shaft (4WD Machines) Spacer Spring Ring, Retaining —————————— Seal Kit Options: Seal Kit (Includes Items 5, 11, 102, 111, 302 and 304) Seal Kit (Includes Items 5, 102 110 and 111) Bearing Kit (Includes Items 103 and 104) Disconnect and Seal Kit (Includes Items 5, 102, 110, 110 and 302 - 307
400RTS 500RTS
1-23
SECTION 1 FRAME FIGURE 1-7. DRIVE HUB/BRAKE ASSEMBLIES
1-24
400RTS 500RTS
3120697
SECTION 1 FRAME FIGURE 1-7. DRIVE HUB/BRAKE ASSEMBLIES ITEM #
PART NUMBER
QTY.
2780195 2780191 2780193
Ref. Ref. Ref. Ref.
1
See Note
1
2 3
7007691
1 1
Not Available 7000247 See Note 4 5 6
7000248 See Note
7
1 2 1 1
7007650 7000250 8
1 7007652 7000251
9
1 7007653 7000252
10
11
1 7007654 Not Required 7000253 7017096
12
2 1 12
7000217 7017067 13
14 to 15 16 17 18 19 20 21 22
3120697
4 7000214 7017080 Not Used 7007603 7007692 Not Used 7010470 Not Used 7010459 7001922
DESCRIPTION DRIVE HUB/BRAKE ASSEMBLY OPTIONS: 2WD/4WS GAS/DIESEL MACHINES (2MPH) 4WD GAS/DIESEL MACHINES (2MPH) 4WD/2WS GAS/DIESEL MACHINES (4MPH)
REV. — — —
Hub/Spindle/Brake Assembly (Note: Not sold as a complete assembly) (See Items 101-113 for Breakdown) Gear, Internal Carrier Assembly Options (See Items 201-207 for Breakdown): 2WD/4WS Machines 4WD with 2MPH Machines 4WD with 4MPH Machines (Note: Purchase 7000247 & install (3) 7007643 Cluster Gears to make this carrier assembly) Gear, Internal O-Ring (Note: Use Items 351 & 352) Cover Assembly (See Items 301-308 for Breakdown) In put Shaft Assembly Options (See Items 401-404 for Breakdown): 4WD Machines 2WD/4WS Machines Gear, Input Options: 4WD Machines 2WD/4WS Machines Spacer, Input Options: 4WD Machines 2WD/4WS Machines Spacer, Input Options: 4WD Machines 2WD/4WS Machines Washer, Thrust Spacer (S/N 92158 to Present Only) Bolt Options: Prior to S/N 92158 S/N 92158 to Present Hardware Options: Bolt Used Prior to S/N 92158 Dowel Pin Used S/N 92158 to Present
16 1
Flatwasher Gasket
1
Coupling
1 1
Ring, Retainer Washer, Thrust
400RTS 500RTS
1-25
SECTION 1 FRAME FIGURE 1-7. DRIVE HUB/BRAKE ASSEMBLIES (CONTINUED) ITEM #
PART NUMBER
QTY. Ref.
101
1 7010473
7010469 102 103 104 105 106 107 108 109 110 111 112 113
201 202 203 204 205 206
Use Item 701 7007683 7007684 7007685 7007686 7007687 7007688 7007689 7007690 7000242 7000241 7007617
1 1 1 1 1 1 1 1 1 2 9 2
7000247 NPN NPN
Ref. Ref. Ref.
7001931 7001985 7001909 7000263 7001911
1 6 96 3 3 3
7001912 7007643 207
3 7001913 7010474
See Kit Options See Kit Options 301
Ref. Ref. Ref. 1
Use 70001111 Use 70001349 302
1 Use 70001111 Use 70001349
1-26
DESCRIPTION
REV.
HUB/SPINDLE/BRAKE SUB-ASSEMBLY Brake Assembly Options: 2WD/4WS Machines and 4WD Machines with I.D. Plate (Stamped July 1992 or Later (See Items 601-604 for Breakdown) 4WD Machines with I.D. Plate Stamped Prior to July 1992 (See Items 501-514 for Breakdown) Seal, Lip Cup, Bearing Cone, Bearing Cup, Bearing Cone, Bearing Housing Flatwasher, Tanged Flatwasher, Tanged Nut, Bearing Plug, Pipe 1/4" NPT Stud, Wheel Plug, Pipe 3/8" NPT (Magnetic) CARRIER ASSEMBLY - 4WD(2MPH) MACHINES CARRIER ASSEMBLY - 4WD(4MPH) MACHINES CARRIER ASSEMBLY - 2WD/4WS MACHINES Carrier Washer, Thrust - Tanged Bearing, Needle Spacer, Thrust Shaft, Planet Gear, Cluster Options: 4WD with 2MPH Hub and 2WD/4WS 4WD with 4MPH Hub Rollpin Options: 4WD Machines 2WD/4WS Machines COVER ASSEMBLY Cast Cover (Original Equipment) Aluminum Cover (Service Replacement) Cover Options: Cast Cover (Original Equipment) (was p/n 7000226) Aluminum Cover (Service Replacement) (was p/n 7017091) O-Ring Options: Cast Cover (Original Equipment) Aluminum Cover (Service Replacement) (was p/n 7017070)
400RTS 500RTS
3120697
SECTION 1 FRAME FIGURE 1-7. DRIVE HUB/BRAKE ASSEMBLIES (CONTINUED) ITEM #
PART NUMBER
303
QTY. 1
Use 70001111 Not Required 304
1 Use 70001111 Use 70001349
305
1 Use 70001111 Use 70001349
306
1 Use 70001111 Use 70001349
307 Use 70001111
A/R 4
Use 70001349
2
Use 70001111
A/R 1
Use 70001349
2
308
309 to 350
351
Use 70001111
352
Use 70001349
7007650 7000250 401
501 502 503
3120697
REV.
Cap, Cover Cast Cover (Original Equipment) Aluminum Cover (Service Replacement) O-Ring Options: Cast Cover (Original Equipment) Aluminum Cover (Service Replacement) (was p/n 7017095) Rod, Disconnect Options: Cast Cover (Original Equipment) Aluminum Cover (Service Replacement) (was p/n 7017092) Cap, Disconnect Cast Cover (Original Equipment) Aluminum Cover (Service Replacement) (was p/n 7017093) Bolt Options: Cast Cover (Original Equipment) (was p/n 7000220) Aluminum Cover (Service Replacement) (was p/n 7000216) Plug, Pipe Options: Cast Cover (Original Equipment) (was p/n 7000243) Aluminum Cover (Service Replacement) (was p/n 7017094)
Not Used 1 Ref.
402 403 404
DESCRIPTION
Ref. Ref. 1
7007651 7000260 7000261 7000262 7000263
1 1 2
7010469
Ref.
7014100 7014101 7014102
1 1 7
——————————— Cover Kit Options: Note: Kit Replaces Items 5, 11 (Spacer), 12, 13 (Dowel Pins) & 301-308. Cast Cover (Original Equipment) (was p/n 7001989 & p/n 7017099) Aluminum Cover (Service Replacement) (was p/n 7017090) INPUT SHAFT ASSEMBLY - 4WD MACHINES INPUT SHAFT ASSEMBLY - 2WD/4WS MACHINES Shaft Options: 4WD Machines 2WD/4WS Machines Ring, Retaining Spring Spacer, Thrust BRAKE ASSEMBLY - 4WD MACHINES WITH I.D. PLATE STAMPED JUNE 1992 OR EARLIER Spindle Spacer Disc, Stationary
400RTS 500RTS
1-27
SECTION 1 FRAME FIGURE 1-7. DRIVE HUB/BRAKE ASSEMBLIES (CONTINUED) ITEM #
PART NUMBER
QTY.
504 505 506 507 508 509 510
7014103 Use Item 702 Use Item 702 Use Item 702 Use Item 702 7014108 7014109 7014110 Use Item 702 7014112 Not Available 7014113
6 1 1 1 1 1 6 2 1 1 8 1
7010473
Ref.
BRAKE ASSEMBLY - 2WD/4WS MACHINES AND 4WD MACHINES WITH I.D. PLATE STAMPED JULY 1992 OR LATER
601 602 603 604
7010475 7010476 7010477 7010478
1 1 1 1
701
Use 70001940
Ref 1
702
2900816
1
Brake Lining Kit Brake O-Ring Kit Brake Spring Repair Kit Brake Piston Repair Kit —————————— Kit Options: Seal Kit - Hub (Includes Items 5,17,102,306 and 307) (was p/n 2900754) Brake O-Ring Kit (Includes Items 505-508 and 511)
511 512 513 514
1-28
DESCRIPTION
REV.
Disc, Rotating Ring, Back-up O-Ring Ring, Back-up Ring O-Ring Piston Spring Spring O-Ring Cover Bolt, Socket Head 3/8"-16NC x 1 1/4" Expander
400RTS 500RTS
3120697
SECTION 1 FRAME FIGURE 1-7. DRIVE HUB/BRAKE ASSEMBLIES (CONTINUED) ITEM #
3120697
PART NUMBER
QTY.
DESCRIPTION
400RTS 500RTS
REV.
1-29
SECTION 1 FRAME FIGURE 1-8. FRAME MOUNTED COMPONENTS INSTALLATION
1-30
400RTS 500RTS
3120697
SECTION 1 FRAME FIGURE 1-8. FRAME MOUNTED COMPONENTS INSTALLATION ITEM #
PART NUMBER
QTY. Ref.
0253517 0272935
Ref. Ref.
0272969
Ref.
0254058
Ref.
0254059
Ref.
0272936
Ref.
1
1 0901902 4846822 Not Required
2 3 4
0901966 4846822 4360300 4460049
A/R A/R 2
4751500 4891600 Not Required 5
2 4761500 Not Required
6
7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
3120697
2 3311501 Not Required 3440413 1100083 4300038 3911032 4751000 4761000 3311005 0901917 4751600 3951503 1100137 0100011 0641626 3574274 1060965
A/R 1 2 A/R A/R A/R A/R 1 A/R 2 1 A/R 2 1 1
DESCRIPTION
REV.
FRAME MOUNTED COMPONENTS INSTALLATION LIMIT SWITCH INSTALLATION - 500RTS (Prior to S/N 111178) LIMIT SWITCH INSTALLATION - 500RTS (S/N 111178 to S/N 112737) LIMIT SWITCH INSTALLATION - 500RTS (S/N 112737 to Present) LIMIT SWITCH INSTALLATION - 400RTS WITH STANDARD TIRES (Prior to S/N 111178) LIMIT SWITCH INSTALLATION - 400RTS WITH 31 x 15.5-15 (Prior to S/N 111178) LIMIT SWITCH INSTALLATION - 400RTS WITH 31 x 15.5-15 (S/N 111178 to Present)
5 1 1 B A 1
Bracket, Mounting Options: 500RTS Options: Prior to S/N 111178 S/N 111178 to Present 400RTS With Standard Tires 400RTS With 31 x 15.5-15 Tires Options: Prior to S/N 111178 S/N 111178 to Present Switch, Limit Connector, Strain Relief Washer Options: Flatwasher 5/16" (Prior to S/N 111178) Washer, Hardened 3/8" (S/N 111178 to Present) 400RTS With Standard Tires Lockwasher Options: Lockwasher 5/16" (Prior to S/N 111178) 400RTS With Standard Tires Nut Options: Nut 5/16"-18NC 400RTS With Standard Tires Rollpin 1/8" x 13/16" (Prior to S/N 112737) Cam (Hi-Drive Cutout) (Prior to S/N 112737) Stud (Welded Part) Bolt, Socket Head #10-24NC x 2" Flatwasher #10 Lockwasher #10 (Prior to S/N 111178) Locknut #10-24NC Bracket (Prior to S/N 112737) Flatwasher 3/8" Setscrew 5/16"-18NC x 3/4" (Prior to S/N 112737) Cam, Limit Switch (S/N 111178 to Present) Loctite #242 (Not Shown) (S/N 111178 to Present) Bolt 3/8 - 16NC x 3 1/4” (S/N 111178 to Present) Plate, Clamp (S/N 111178 to Present) Cable - 16/2 (92ft/28.1m) (Not Shown) (S/N 1075516 to Present)
400RTS 500RTS
1-31
SECTION 1 FRAME FIGURE 1-8. FRAME MOUNTED COMPONENTS INSTALLATION (CONTINUED) ITEM #
PART NUMBER
QTY.
22
1060966
1
0253237
Ref.
0253238
Ref.
0271332
Ref.
0253933
Ref.
0253934
Ref.
101
2 4844249 4846407 4844490
102
1 4844250 4846051 Not Required Not Required 4844491 4846055
103 104 105 106 107 108
Not Required 0362171 0181678 0181679 0641612 4751600 4761600 Not Required
109
1 1 1 A/R A/R A/R A/R
3311601 3311605 110 111 112
0641524 4751500 4761500 Not Required
113
3 8 4 4
3311501 3311505 114 115 to 116
1-32
0641510 Not Used
1
DESCRIPTION
REV.
Cable - 16/2 (85ft/25.9m) (Not Shown) (S/N 1075516 to S/N 109670) LADDER INSTALLATION - 500RTS WITHOUT DUAL EXTENDABLE PLATFORMS LADDER INSTALLATION - 500RTS WITH DUAL EXTENDABLE PLATFORMS LADDER INSTALLATION - 500RTS WITH MEGADECK PLATFORMS (S/N 95337 TO PRESENT) LADDER INSTALLATION - 400RTS WITHOUT DUAL EXTENDABLE PLATFORMS LADDER INSTALLATION - 400RTS WITH DUAL EXTENDABLE PLATFORMS
5 3 2 4 2
Ladder Weldment - Side Options: 500RTS 500RTS - With Megadeck Platform 400RTS Ladder Weldment - Rear 500RTS Without Dual Extendable Platform (Prior to S/N 65789) 500RTS Without Dual Extendable Platform (S/N 65789 to Present) 500RTS With Dual Extendable Platform 500RTS - With Megadeck Platform 400RTS Without Dual Extendable Platform (Prior to S/N 65789) 400RTS Without Dual Extendable Platform (S/N 65789 to Present) 400RTS With Dual Extendable Platform Bar Angle, Mounting Angle, Mounting Bolt 3/8"-16Nc X 1 1/2" Flatwasher 3/8" Lockwasher 3/8" 500RTS - With Megadeck Platform Nut Options: Nut 3/8"-16NC (With Dual Extendable Platform) Locknut 3/8-16NC (Without Dual Extendable Platform/Megadeck Platform) Bolt 5/16"-18NC x 3" Flatwasher 5/16" Lockwasher 5/16" 500RTS - With Megadeck Platform Nut Options: Nut 5/16”-18NC (With Dual Extendable Platform) Locknut 5/16”-18NC (Without Dual Extendable Platform/ Megadeck Platform) Bolt 5/16"-18NC x 1 1/4"
400RTS 500RTS
3120697
SECTION 1 FRAME FIGURE 1-8. FRAME MOUNTED COMPONENTS INSTALLATION (CONTINUED) ITEM #
PART NUMBER
QTY.
117
3520071
A/R
0253446
Ref.
0253727
Ref.
0273055
Ref.
0253728
Ref.
0273056
Ref.
0140032 4300038 4761500 3311501 4751500
1 2 2 2 2
3990010 3740049 1540002
A/R 1 1
0273057
Ref.
0140044 4300032 4761400 3311401 4751400
1 2 2 2 2
4460539 4460465 4460466
1 2 1
0253448/0253449
Ref.
201 202 203 204 205
251 252 253 254 255
301
302 303 304 305
401
3120697
2 4844186 3536092 0641510 4751500 4761500 3311501
8 16 8 8
0253453
Ref.
2420038
1
DESCRIPTION
REV.
Cap OPTIONAL TRAVEL ALARM INSTALLATION (STANDARD PARTS WHEN EQUIPPED) (PRIOR TO S/N 71538) OPTIONAL DESCENT ALARM INSTALLATION (STANDARD PARTS WHEN EQUIPPED) (PRIOR TO S/N 112737) OPTIONAL DESCENT ALARM INSTALLATION (STANDARD PARTS WHEN EQUIPPED) (S/N 112737 TO PRESENT) OPTIONAL MOTION ALARM INSTALLATION (STANDARD PARTS WHEN EQUIPPED) (PRIOR TO S/N 112737) OPTIONAL MOTION ALARM INSTALLATION (STANDARD PARTS WHEN EQUIPPED) (S/N 112737 TO PRESENT)
A B
1
A 1
Alarm (Prior to S/N 112737) Stud (Welded on Part) (Prior to S/N 112737) Lockwasher 5/16" (Prior to S/N 112737) Nut 5/16"-18NC (Prior to S/N 112737) Flatwasher 5/16" (Prior to S/N 112737) —————————— Diode - 6 Amp (Not Shown - Located at Ground Control) Relay (Not Shown - Located at Ground Control) Capacitor (Not Shown - Located at Ground Control) (S/N 112737 to Present) OPTIONAL HORN INSTALLATION (STANDARD PARTS WHEN EQUIPPED) Alarm Stud (Welded on Part) Lockwasher 1/4" Nut 1/4"-20NC Flatwasher 1/4" —————————— Terminal, Male - 3 Position Socket, Female Terminal, Sealing Plug
1
AXLE COVERS INSTALLATION (2WS) (STANDARD PARTS)
—
Plate, Cover Options: Gas Machines Diesel Machines Bolt 5/16"-18NC x 1 1/4" Flatwasher 5/16" Lockwasher 5/16" Nut 5/16"-18NC CIRCULAR LEVEL INSTALLATION
—
Level, Circular
400RTS 500RTS
1-33
SECTION 1 FRAME FIGURE 1-8. FRAME MOUNTED COMPONENTS INSTALLATION (CONTINUED) ITEM #
PART NUMBER
QTY.
402 403
3910610 4770600
3 3
1-34
DESCRIPTION
REV.
Screw #6-32NC x 5/8" Starwasher #6
400RTS 500RTS
3120697
SECTION 1 FRAME FIGURE 1-8. FRAME MOUNTED COMPONENTS INSTALLATION (CONTINUED) ITEM #
3120697
PART NUMBER
QTY.
DESCRIPTION
400RTS 500RTS
REV.
1-35
SECTION 1 FRAME FIGURE 1-9. FRAME MOUNTED OPTIONS INSTALLATION
1-36
400RTS 500RTS
3120697
SECTION 1 FRAME FIGURE 1-9. FRAME MOUNTED OPTIONS INSTALLATION ITEM #
1 2
PART NUMBER
QTY.
0253678
Ref.
0271314
Ref.
4844346
2 4
Use 1684216 1684216 Use 1684217 3
4 5 6 7 8 9 10 11
12 13 14
16 0641828 0641830 Not Used 4761800 0642014 4712000 4762000 3312005 4420052 Use 4360548 4360548 3911020 3930820 3311005 3310805 4751000 4750800
15
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
3120697
4460428 4460968 3841208 3841326 4160116 4740415 3440420 4060848 0641406 4751400 4761400 1703814 3520082 4460234 1060971 1060968 1060969 1060970
16 16 32 16 16 8.5 ft. 8
16 16 16 16 16 16 8
4 4 4 4 8 4 16 16 16 4 8 4 1 1 2 1
DESCRIPTION LEVELING JACKS INSTALLATION (OPTIONAL ON 400RTS/STANDARD ON 500RTS) (PRIOR TO S/N 107516) LEVELING JACKS INSTALLATION (500RTS) (S/N 107516 TO PRESENT)
REV. 15 4
Jack Cylinder Weldment Jack Cylinder Assembly Options (See Section 5 for Breakdown): Prior to S/N 104832 (was p/n 1682720) S/N 104832 to S/N 107516 S/N 107516 to Present (was p/n 1683966) Bolt Options: Bolt 1/2-13NC x 3 1/2 (Prior to S/N 103576) Bolt 1/2-13NC x 3 3/4 (S/N 103576 to Present) Lockwasher 1/2" Bolt 5/8"-11NC x 1 3/4" Flatwasher 5/8" Narrow Lockwasher 5/8" (Prior to S/N 64796) Nut 5/8"-11NC Tape, Safety Switch, Limit Options: Prior to S/N 109670 (was p/n 4360321) S/N 109670 to Present Screw, Machine #10-24NC x 1 1/4" (Prior to S/N 27385) Screw #8-32 x 1 1/4" (S/N 27385 to Present) Lock Nut #10-24NC (Prior to S/N 27385) Lock Nut #8-32 (S/N 27385 to Present) Flatwasher #10 (Prior to S/N 27385) Flatwasher #8 (S/N 27385 to Present) Connector, Strain Relief Options: Prior to S/N 109670 S/N 109670 to Present Rod (Prior to S/N 26251) Rod (S/N 26251 to Present) Spring Washer, Special Rollpin Cover Bolt 1/4"-20NC x 3/4" Flatwasher 1/4" Lockwasher 1/4" Decal - Tie Down Plug, Cap (Not Shown) Pad, Adhesive (Not Shown) Cable, 16/2 (18ft/5.5m)(Not Shown) (S/N 79847 to Present) Cable, 16/2 (16ft/4.9m)(Not Shown) (S/N 79847 to Present) Cable, 16/2 (10ft/3.0m)(Not Shown) (S/N 79847 to Present) Cable, 16/2 (23ft/7.0m)(Not Shown) (S/N 79847 to Present)
400RTS 500RTS
1-37
SECTION 1 FRAME FIGURE 1-9. FRAME MOUNTED OPTIONS INSTALLATION (CONTINUED) ITEM #
PART NUMBER
QTY.
0253821
Ref.
101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 to 124 125 126 127 128 to 133 134
2920110 0901927 4300032 4761400 4751400 3311401 2920113 Not Used 0901928 0642012 4752000 4762000 3312001 3911040 4771000 4751000 3311001 4360329 3790012 Not Used 1060341 Not Used 3740049 Not Used 4460051
2 2 4 4 4 4 2
Headlight Bracket - Headlight Stud (Welded on Part) Lockwasher 1/4" Flatwasher 1/4" Nut 1/4"-20NC Taillight
2 2 2 2 2 4 4 4 4 1 1
Bracket - Taillight Bolt 5/8"-11NC x 1 1/2" Flatwasher 5/8" Lockwasher 5/8" Nut 5/8"-20NC Screw, Machine #10-24NC x 2 1/2" Starwasher #10 Flatwasher #10 Nut #10-24NC Switch, Toggle (Not Shown - Located at Platform Console Box) O-Ring (Not Shown - Located at Platform Console Box)
135
3300048
1
136
0960238
1
1-38
30 ft./9m
DESCRIPTION
REV.
HEADLIGHTS AND TAILLIGHTS INSTALLATION (OPTIONAL)
3
Cable, Electrical - 16/2
1
Relay, Bosch (Not Shown - Located at Ground Control)
1
Relief, Strain (Not Shown - Located at Ground Control) (S/N 106887 to Present) Locknut (Not Shown - Located at Ground Control) (S/N 106887 to Present) Bushing (Not Shown - Located at Ground Control) (S/N 106887 to Present)
400RTS 500RTS
3120697
SECTION 1 FRAME FIGURE 1-9. FRAME MOUNTED OPTIONS INSTALLATION (CONTINUED) ITEM #
3120697
PART NUMBER
QTY.
DESCRIPTION
400RTS 500RTS
REV.
1-39
SECTION 1 FRAME FIGURE 1-10. TOW PACKAGE INSTALLATION - BALL (OPTIONAL)
1-40
400RTS 500RTS
3120697
SECTION 1 FRAME FIGURE 1-10. TOW PACKAGE INSTALLATION - BALL (OPTIONAL) ITEM #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
25 26 27
3120697
PART NUMBER
QTY.
DESCRIPTION
0253079
Ref.
TOW BAR INSTALLATION
0362080 3536156 4712600 2620037 1660114 3323002 3841184 0642624 0642636 3422091 3841143 2160002 0900479 4640261 0641507 4751500 4761500 3250872 3820001 3420292 1260017 3536157 3537973 0362126 3420352 3420158 0641508 Not Used 3420372
1 1 4 1 2 2 1 1 1 1 1 1 1 1 2 3 3 1 4 2 2 2 2 1 1 1 1
Bar Plate, Hitch Attach Flatwasher 1" Hitch, Tow Coupling, Tie-Rod Nut, Jam 1 1/4"-12NF Tie-Rod Bolt 1"-8NC x 3" Bolt 1"-8NC x 4 1/2" Pin Keeper, Pin Fitting, Grease Bracket, Valve Mounting Valve Bolt 5/16"-18NC x 7/8" Flatwasher 5/16" Lockwasher 5/16" Nameplate - Steer/Tow Rivet Pin, Quick Release Chain Plate Plate Tow Bar Assembly Pin, Tow Hairpin Bolt 5/16"-18NC x 1"
1
Hairpin, Cotter
400RTS 500RTS
REV. E
1-41
SECTION 1 FRAME FIGURE 1-11. TOW PACKAGE INSTALLATION - PINTLE HOOK (OPTIONAL)
1-42
400RTS 500RTS
3120697
SECTION 1 FRAME FIGURE 1-11. TOW PACKAGE INSTALLATION - PINTLE HOOK (OPTIONAL) ITEM #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
101 102 103 104 105 106 107 108 109 110 111
3120697
PART NUMBER
QTY.
DESCRIPTION
0271499
Ref.
TOW BAR INSTALLATION
0362080 3536156 4712600 2620037 1660114 3323002 3841184 0642624 0642636 3422091 3841143 2160002 0900479 4640261 0641507 4751500 4761500 3250872 3820001 0641508 Not Used 0363019 0902733 0902734 0642018 3312005 4752000 3340841
1 1 4 1 2 2 1 1 1 1 1 1 1 1 2 3 3 1 4 1
Bar Plate, Hitch Attach Flatwasher 1" Hitch, Tow Coupling, Tie-Rod Nut, Jam 1 1/4"-12NF Tie-Rod Bolt 1"-8NC x 3" Bolt 1"-8NC x 4 1/2" Pin Keeper, Pin Fitting, Grease Bracket, Valve Mounting Valve Bolt 5/16"-18NC x 7/8" Flatwasher 5/16" Lockwasher 5/16" Nameplate - Steer/Tow Rivet Bolt 5/16”-18NC x 1”
1 1 1 4 4 8 1
Tow Bar Assembly (See Items 101-111 for breakdown) Bracket Bracket Bolt 5/8"-11NC x 2 1/4" Locknut 5/8”-11NC Flatwasher 5/8 Pad
0363019
Ref.
TOW BAR ASSEMBLY
0360406 0642040 3312005 3420352 3420372 3760170 4070450 4070560 4070561 4752000 4846439
1 5 5 1 1 1 2 2 2 10 1
Bar, Draw Bolt 5/8”-11NC x 5” Locknut 5/8”-11NC Pin, Towing Pin, Cotter Ring, Split Shim Shim Shim Flatwasher 5/8 Tow Bar Weldment
400RTS 500RTS
REV. 1
B
1-43
SECTION 1 FRAME FIGURE 1-11. TOW PACKAGE INSTALLATION - PINTLE HOOK (OPTIONAL) (CONTINUED) ITEM #
1-44
PART NUMBER
QTY.
DESCRIPTION
400RTS 500RTS
REV.
3120697
SECTION 2 GROUND CONTROLS
3120697
400RTS 500RTS
2-1
SECTION 2 GROUND CONTROLS FIGURE 2-1. CONTROL VALVES AND TANKS INSTALLATION
2-2
400RTS 500RTS
3120697
SECTION 2 GROUND CONTROLS FIGURE 2-1. CONTROL VALVES AND TANKS INSTALLATION ITEM #
PART NUMBER
QTY. Ref.
0254054
Ref.
0253424
Ref.
0271668
Ref.
0254053
Ref.
0253423
Ref.
0271669
Ref.
0254052
Ref.
0253422
Ref.
0271670
Ref.
0254051
Ref.
0253421
Ref.
0271671
Ref.
1
4640123 7004368 7000558 7012518 7006075
1 1 1 1 1 Ref.
2 3 4 5 6
0641420 4751400 3311405 1320202
1 A/R 2 A/R A/R
6A
4640629 2900745 4640443 2900745
1 1 1 1
6B
4640260 7009739 7007321 Use 7007321
2 1 1 1
3120697
DESCRIPTION
REV.
CONTROL VALVES AND TANKS INSTALLATION CONTROL VALVES AND TANKS INSTALLATION - 2WD/2WS WITHOUT LEVELING JACKS CONTROL VALVES AND TANKS INSTALLATION - 2WD/2WS WITH LEVELING JACKS (PRIOR TO S/N 107516) CONTROL VALVES AND TANKS INSTALLATION - 2WD/2WS WITH LEVELING JACKS (S/N 107516 TO PRESENT) CONTROL VALVES AND TANKS INSTALLATION - 2WD/4WS WITHOUT LEVELING JACKS CONTROL VALVES AND TANKS INSTALLATION - 2WD/ 4WS WITH LEVELING JACKS (PRIOR TO S/N 107516) CONTROL VALVES AND TANKS INSTALLATION - 2WD/ 4WS WITH LEVELING JACKS (S/N 107516 TO PRESENT) CONTROL VALVES AND TANKS INSTALLATION - 4WD/2WS WITHOUT LEVELING JACKS CONTROL VALVES AND TANKS INSTALLATION - 4WD/2WD WITH LEVELING JACKS (PRIOR TO S/N 107516) CONTROL VALVES AND TANKS INSTALLATION - 4WD/2WD WITH LEVELING JACKS (S/N 107516 TO PRESENT) CONTROL VALVES AND TANKS INSTALLATION - 4WD/4WS WITHOUT LEVELING JACKS CONTROL VALVES AND TANKS INSTALLATION - 4WD/4WS WITH LEVELING JACKS (PRIOR TO S/N 107516) CONTROL VALVES AND TANKS INSTALLATION - 4WD/4WS WITH LEVELING JACKS (S/N 107516 TO PRESENT)
9 14 2 10 14 3 9 13 2 9 14 3
Solenoid Valve Assembly (Prior to April 1993) Coil (Hydraforce Version) Coil (FPS Version) Seal Kit (Hydraforce Version) Seal Kit (FPS Version) Note: Solenoid Valve 4640123 not required on 4WD/2WS Machines Built May 1993 to Present. Bolt 1/4"-20NC x 2 1/2" (Prior to April 1993) Flatwasher 1/4" Locknut 1/4"-20NC Clamp, Hose (Prior to S/N 35422) Valve, Flow Divider Options: 2WD/2WS - 2WD/4WS: Valve, Flow Divider (Machines built prior to July 1993) Seal Kit Valve, Flow Divider (Machines built July 1993 to Present) Seal Kit - 4640443 Valve 4WD/4WS Valve, Flow Divider Seal Kit (Vickers/Modular Controls) Cartridge (Fluid Controls) Seal Kit (Fluid Controls) (was p/n 7007323) (Note: No Longer Available for Purchase)
400RTS 500RTS
2-3
SECTION 2 GROUND CONTROLS FIGURE 2-1. CONTROL VALVES AND TANKS INSTALLATION (CONTINUED) ITEM #
PART NUMBER
QTY.
6C
4640260 7009739 7007321 Use 7007321
2 1 1 1
4640841 7007321 4751500 3311505 4751600 0901971
1 1 A/R A/R 8 1 1
7 8 9 10 11
4640840 4640786 4641190 12 13 14 15 16 17 18
19 20 21
3100071 0641506 4761500 2120109 2120110 0641508 0641608 4400273 4400402 4400430 7020257 1120362 2200222
1 1 6 6 1 1 4 A/R 1 1 1 1 1 3 1
4400347 4400461 22
2-4
1
23 24 25
1340021 1340062 Not Used 4761600 0641511
8 A/R
26
1320187
A/R
27 28 29
1320188 1320189 1320190
6 6 A/R
DESCRIPTION
REV.
4WD/2WS: Valve, Flow Divider (Machines built prior to May 1993) Seal Kit (Vickers/Modular Controls) Cartridge (Fluid Controls) Seal Kit (Fluid Controls) (was p/n 7007323) (Note: No Longer Available for Purchase) Valve, Flow Divider (Machines built May 1993 to Present) Cartridge - 4640841 Valve Flatwasher 5/16" Locknut 5/16"-18NC Flatwasher 3/8" Bracket, Valve Mounting (Prior to S/N 63888) Control Valve Assembly Options (See Figure 2-2 for Breakdown): (Prior to S/N 107516) 400RTS 500RTS Control Valve Assembly (See Figure 2-3 for Breakdown) (S/N 107516 to Present) Manifold Bolt 5/16"-18NC x 3/4" Lockwasher 5/16" (Prior to S/N 69708) Filter Assembly Element Bolt 5/16"-18NC x 1" (Prior to S/N 63888) Bolt 3/8"-16NC x 1" Tank, Fuel - 400RTS/500RTS (Prior to S/N 34451) Tank, Fuel - 400RTS/500RTS (S/N 34451 to S/N 79765) Tank, Fuel - 500RTS (S/N 79765 to Present) Cap, Vented Kelch Cap, Fuel Tank (Prior to S/N 34451) Plug, Pipe 1/4" NPT Hydraulic Tank Assembly Options: Prior to S/N 112737 (See Items 101-113 for Breakdown) S/N 112737 to Present (See Items 151-161 for Breakdown) Breather Options: Prior to S/N 63179 S/N 63179 to Present Lockwasher 3/8" Bolt 5/16"-18NC x 1 3/8" Options: 2WS (Prior to S/N 74638) 4WS Clamp, 5/8" Twin Hole Options: 2WS 4WS Bolt, Stacking (Prior to S/N 74638) Lockwasher, Stacking (Prior to S/N 74638) Plate, Clamp Cover 2WS (Prior to S/N 74638) 4WS
400RTS 500RTS
3120697
SECTION 2 GROUND CONTROLS FIGURE 2-1. CONTROL VALVES AND TANKS INSTALLATION (CONTINUED) ITEM #
PART NUMBER
QTY.
30 31
0641514 1320192
32 33 34
1320193 1320194 1320195
A/R A/R 6 8 A/R A/R A/R
35
A/R Not Required 1320198 1320197 Not Required 1320198 1320197
36
A/R Not Required 1320200
1
Not Required 1320200
1
37
38 39 40 41
A/R Not Required 1320199 0641530
1 1
Not Required 1320199
1
0641530 Not Used 3600130 7012592 0641406
1 1 1 2 1
42
Use 4641090 4641090 3010099
A/R
43
0100010
A/R
3120697
DESCRIPTION
REV.
Bolt 5/16"-18NC x 1 3/4" Clamp, 7/8" Twin Hole 2WD 4WD Bolt, Stacking Lockwasher, Stacking Plate, Cover 2WS 4WS Clamp Options: 400RTS: 2WD-2WS 2WD-4WS - Clamp 5/8" Twin Hole (Prior to S/N 74638) 4WD-2WS/4WD-4WS - Clamp 7/8" x 5/8" 500RTS: 2WD-2WS 2WD-4WS - Clamp 5/8" Twin Hole (Prior to S/N 74638) 4WD-2WS/4WD-4WS - Clamp 7/8" x 5/8" (Prior to S/N 103576) Clamp Options: 400RTS: 2WD-2WS/4WD-2WS 2WD-4WS/4WD-4WS - Clamp 1 1/4" Twin Hole (Prior to S/N 74638) 500RTS: 2WD-2WS/4WD-2WS 2WD-4WS/4WD-4WS - Clamp 1 1/4" Twin Hole (Prior to S/N 74638) Hardware Options: 400RTS: 2WD-2WS 4WD-2WS/4WD-4WS - Clamp 3/4" x 1/2" 2WD-4WS - Bolt 5/16"-18NC x 3 3/4" (Prior to S/N 74638) 500RTS: 2WD-2WS 4WD-2WS/4WD-4WS - Clamp 3/4" x 1/2"(Prior to S/N 74638) 2WD-4WS - Bolt 5/16"-18NC x 3 3/4" (Prior to S/N 74638) Hand Pump Assembly Seal Kit - 3600130 Pump Bolt 1/4"-20NC x 3/4" Control Valve Assembly Options (Machines with 4WS Only) (See Figure 2-2 for Breakdown): Prior to S/N 54922 (was p/n 4640788) S/N 54922 to S/N 107516 Link Options: 2WD-2WS/2WD-4WS (Prior to S/N 63888) 4WD-2WS/4WD-4WS Loctite #242
400RTS 500RTS
2-5
SECTION 2 GROUND CONTROLS FIGURE 2-1. CONTROL VALVES AND TANKS INSTALLATION (CONTINUED) ITEM #
PART NUMBER
QTY.
44
2200009
1
45
4060807
6.75ft/2.1m
Fitting, Cap Options: 400RTS (S/N 74638 to Present) 500RTS (S/N 74638 to S/N 103576) Shield, Flex Trim (Not Shown) (S/N 101987 to Present)
4400347
Ref.
HYDRAULIC TANK ASSEMBLY (PRIOR TO S/N 112737)
4400348 3536523 3960435 4751400 4761400 3311401 2120120 Not Used 3520022 2200009 Not Used 2420115 2220340
1 1 1 12 12 12 1
Tank Plate, Cover Gasket Flatwasher 1/4" Lockwasher 1/4" Nut 1/4"-20NC Filter, Suction
1 1
Plug, Magnetic Cap, Pipe
0100020
A/R
Gauge, Sight Fitting —————————— Sealant, Pipe
4400461
Ref.
HYDRAULIC TANK ASSEMBLY (S/N 112737 TO PRESENT)
4400461 7026122 7024440 7024441 7024443 2120120 7024444 7024445 7024446 3311401 4751400
1 1 1 1 1 1 1 1 1 6 6
0254055 0254063
Ref. Ref. Ref.
101 102 103 104 105 106 107 108 109 110 111 112 113
151 152 153 154 155 156 157 158 159 160 161
201
2 1
1 Use 4360354
202 203 204
2-6
4360354 4360348 0641406 4751400 3311405
2 A/R A/R
DESCRIPTION
REV.
3
E
Tank Plate, Cover Gasket Gauge, Fluid Level Neck, Filler Strainer Fill Cap, Vented Strainer Plug, Magnetic Nut 1/4"-20NC Flatwasher 1/4" TILT INDICATOR INSTALLATIONS (STANDARD PARTS) 500RTS 400RTS
5 —
Sensor Options: Sensor, Tilt - 3° (500RTS - Prior to S/N 74959) (was 2° Sensor p/n 4360349) Sensor, Tilt -3° (500RTS - S/N 74959 to Present) Sensor, Tilt - 5° (400RTS) Bolt 1/4"-20NC x 3/4" Flatwasher 1/4" Locknut 1/4"-20NC
400RTS 500RTS
3120697
SECTION 2 GROUND CONTROLS FIGURE 2-1. CONTROL VALVES AND TANKS INSTALLATION (CONTINUED) ITEM #
PART NUMBER
QTY. Ref.
301
302 303 304 305 306 307 308 309 310 311
3120697
0254196
Ref.
0254197
Ref.
0253614
Ref.
0253615
Ref.
0271196
Ref.
0273062
Ref.
3600050 7004249 7004248 7010923 3600208
1 1 1 1 1
7013710 7013753 7013711 7016746 7013712 3600468 7011003 7011016 7012576 70001108
1
4761600 0641608 3740067 0641406 4751400 3311405 1060221 1061003 1060401 1061004 0840025 Not Required 0840026 Not Required
1 1 1 1 1 1 1 1 Ref.
2 2 1 2 2 2 1 1 1 1 2 0 2 0
DESCRIPTION OPTIONAL AUXILIARY PUMP INSTALLATIONS: (MACHINES WITH PLATFORM EXTENSIONS ONLY) MACHINES WITH PLATFORM EXTENSIONS (400RTS MODEL) MACHINES WITH PLATFORM EXTENSIONS (DUAL EXT.) (400RTS MODEL) MACHINES WITH PLATFORM EXTENSIONS (500RTS MODEL) MACHINES WITH PLATFORM EXTENSIONS (DUAL EXT.) (500RTS MODEL) MACHINES WITH PLATFORM EXTENSIONS (MEGADECK EXT.) MACHINES WITH PLATFORM EXTENSIONS (POWER DECK EXT.)
REV.
10 12 14 19 B B
Auxiliary Pump Assembly (Machines Built Prior to July 1993) Coupling Motor Pump Auxiliary Pump Assembly (Machines Built July 1993 to Present) Motor Brush Kit Coupling Adapter, Motor to Pump Pump Auxiliary Pump Assembly (Service Replacement) Motor Coupling Adapter, Motor to Pump Pump Kit (includes Coupling) Note: Original Equipment pump may have been replaced with Service Replacement Valve. Identify the name plate on pump before ordering parts. Lockwasher 3/8" Bolt 3/8"-16NC x 1" Relay Bolt 1/4"-20NC x 3/4" Flatwasher 1/4" Locknut 1/4"-20NC Cable, Battery Cable, Battery (Power Deck Only) Cable, Battery Cable, Battery (Power Deck Only) Boot, Cable Boot, Cable (Power Deck Only) Boot, Cable Boot, Cable (Power Deck Only)
400RTS 500RTS
2-7
SECTION 2 GROUND CONTROLS FIGURE 2-1. CONTROL VALVES AND TANKS INSTALLATION (CONTINUED) ITEM #
PART NUMBER
QTY. Ref.
401 402
401 402
401 402 401 402
2-8
1120362 Not Required 0257412 1120486 2200108 0257413 1120485 2420183 0270492 1120485 Not Used
DESCRIPTION FUEL CAP INSTALLATIONS
Ref. 1
Prior To S/N 34451 Installation: Cap, Fuel
Ref. Ref. 1 1
S/N 34451 To Present Installations: Standard Cap Installation Cap, Fuel Plug
Ref. 1 1 Ref. 1
REV.
Protectoseal Cap Installation (Prior to S/N 80990) Cap, Protectoseal (Not Shown) Gauge, Fuel (Not Shown) Protectoseal Cap Installation (S/N 80990 to Present) Cap, Protectoseal (Not Shown)
400RTS 500RTS
2
1
1
3120697
SECTION 2 GROUND CONTROLS FIGURE 2-1. CONTROL VALVES AND TANKS INSTALLATION (CONTINUED) ITEM #
3120697
PART NUMBER
QTY.
DESCRIPTION
400RTS 500RTS
REV.
2-9
SECTION 2 GROUND CONTROLS FIGURE 2-2. CONTROL VALVE ASSEMBLY (PRIOR TO S/N 107516)
2-10
400RTS 500RTS
3120697
SECTION 2 GROUND CONTROLS FIGURE 2-2. CONTROL VALVE ASSEMBLY (PRIOR TO S/N 107516) ITEM #
PART NUMBER
QTY.
DESCRIPTION
4640840
Ref. Ref.
4640786
Ref.
CONTROL VALVE ASSEMBLIES CONTROL VALVE ASSEMBLY (WITHOUT LEVELING JACKS OPTIONS) (STANDARD PARTS) CONTROL VALVE ASSEMBLY (WITH LEVELING JACKS OPTIONS) (STANDARD PARTS)
1 2
Not Used 4641094 7021322 7012725 7012754
1 1 1 1
Valve Assembly (Lift) Solenoid Seal Kit Repair Kit, Push Button End Cap (Includes Rubber Boot, Metal End Cap, O-Ring, and Metal Retainer)
3 4
Not Used 4641090 7012730 7012725 7012754
1 2 1 2
Valve Assembly (Front Steer) Solenoid Seal Kit Repair Kit, Push Button End Cap (Includes Rubber Boot, Metal End Cap, O-Ring, and Metal Retainer)
5 to 8 9
Not Used 7012941 7012944 7010543 7012941 7012944 7010543 7012910 7012943 2900756 7012940 7012942 7012935 7012518 7012935 7012518 7012935 7012518 7010542 7010543 Not Used 7012939 2900708 7012938 2900708 7012938 2900708 7012937 2900708 7012936 7017477
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Cartridge (Less Coil) (Outrigger Dump) Coil Seal Kit Cartridge (Less Coil) (Brake Valve) Coil Seal Kit Cartridge (Less Coil) (Main Dump) Coil Seal Kit Cartridge (Outrigger Dump) Seal Kit Cartridge (Rear Steer Shuttle Valve) Seal Kit Cartridge (Front Steer Shuttle Valve) Seal Kit Cartridge (Brake Shuttle Valve) (Hydraforce LS10-30) Seal Kit (LS10-30 Valve) Cartridge (Brake Shuttle Valve) (Hydraforce LS08-30) Seal Kit (L508-30 Valve)
1 1 1 1 1 1 1 1 1 1
Cartridge (Main Relief Pressure Setting) Seal Kit Cartridge (Rear Steer Pressure Setting) Seal Kit Cartridge (Front Steer Pressure Setting) Seal Kit Cartridge (Traversing Deck Pressure Setting) Seal Kit Cartridge (Lift Down Speed) Seal Kit
10
11
12 13 14 15
16 17 18 19 20 21
3120697
400RTS 500RTS
REV. D C
2-11
SECTION 2 GROUND CONTROLS FIGURE 2-2. CONTROL VALVE ASSEMBLY (PRIOR TO S/N 107516) (CONTINUED) ITEM #
PART NUMBER
QTY. Ref.
51
4 7012591 4640789 7012730 7012725 7012736 7012754 4641091 7018991 7012773
52
8 4 4 8
8 4 1
7012591 4640788 7012730 7012725 4641090
2 1
7018991 7012773 3931032 7012754
2 1 4 2 Ref.
53
1 7012591 4640788 7012730 7012725 4641090
2 1
7018991 7012773 3931032 7012754
2 1 4 2 Ref.
2-12
DESCRIPTION
REV.
CONTROL VALVE OPTIONS
—
Leveling Jack Valves Option: Cover Assembly (Includes Seals and Hardware) (Without Leveling Jacks) Valve Assembly (With Leveling Jacks) (Prior to S/N 54922) Solenoid (2 Per Assembly) Seal Kit (1 Per Assembly) Orifice - 1.2mm (P Port) (1 Per Assembly) Repair Kit, Push Button End Cap (Includes: Rubber Boot, Metal End Cap, O-Ring and Metal Retainer) Valve Assembly (With Leveling Jacks) (S/N 54922 to Present) Solenoid (2 Per Assembly) Seal Kit (1 Per Assembly) Platform Extension Valves Option: Cover Assembly (Includes Seals and Hardware) (Without Platform Extensions) Valve Assembly (With Platform Extension) (Prior to S/N 54922) Solenoid Seal Kit Valve Assembly (With Platform Extension) (S/N 54922 to Present) Solenoid Seal Kit Bolt, Socket Head #10-24NC x 2" (With Platform Extension) Repair Kit, Push Button End Cap (Includes: Rubber Boot, Metal End Cap, O-Ring and Metal Retainer) Note: Original Equipment Valve may have been replaced with Service Replacement Valve. Identify the name plate on valve before ordering parts. Rear Steer Valve Option: Cover Assembly (Includes Seals and Hardware) (Without Rear Steer) Valve Assembly (With Platform Extension) (Prior to S/N 54922) Solenoid Seal Kit Valve Assembly (With Platform Extension) (S/N 54922 to Present) Solenoid Seal Kit Bolt, Socket #10-24NC x 2" (With Rear Steer) Repair Kit, Push Button End Cap (Includes: Rubber Boot, Metal End Cap, O-Ring and Metal Retainer) Note: Original Equipment Valve may have been replaced with Service Replacement Valve. Identify the name plate on valve before ordering parts.
400RTS 500RTS
3120697
SECTION 2 GROUND CONTROLS FIGURE 2-2. CONTROL VALVE ASSEMBLY (PRIOR TO S/N 107516) (CONTINUED) ITEM #
3120697
PART NUMBER
QTY.
DESCRIPTION
400RTS 500RTS
REV.
2-13
SECTION 2 GROUND CONTROLS FIGURE 2-3. CONTROL VALVE ASSEMBLY (S/N 107516 TO PRESENT)
2-14
400RTS 500RTS
3120697
SECTION 2 GROUND CONTROLS FIGURE 2-3. CONTROL VALVE ASSEMBLY (S/N 107516 TO PRESENT) ITEM #
1 2 3 4 5 6
7
8
9
10
11 12 13 14
101 102 103
3120697
PART NUMBER
QTY.
4641190
Ref.
7012936 7017477 7010542 7010543 7017420 7012998 7023988 7012998 7023989 7017496 7012941 7012944 7010543 7017433 7012944 7017402 7023990 7023994 7012925 7012910 7012943 2900708 7017454 7012943 7012903 Not Serviced 7017492 Not Serviced 7017493
1 1 2 2 1 1 1 1 1 1 1 1 1 2 4 2 1 1 1 1 1 1 4 9 4 1 1 1 4
4641197
Ref.
7012981 7012998 7010542 7010543 7017433 7012539 7017402
1 1 1 1 1 2 1
DESCRIPTION CONTROL VALVE ASSEMBLY
REV. B
Cartridge (Lift Down Speed) Seal Kit Cartridge (Brake Shuttle Valve) (Hydraforce LS08-30) Seal Kit (L508-30 Valve) Cartridge, Relief (Steer) Seal Kit - 7017420 Cartridge Cartridge, Relief (Deck) Seal Kit - 7023988 Cartridge Cartridge, Relief (Main) Seal Kit - 7023989 Cartridge Cartridge (Less Coil) (Brake Valve) Coil Seal Kit Cartridge (Less Coil) (Steer Valve) Coil Seal Kit Cartridge (Less Coil) (Lift Valve) Coil Seal Kit Cartridge (Less Coil) (Main Dump) Coil Seal Kit Cartridge (Less Coil) Coil Seal Kit Plug, Orifice Plug, Orifice Plug, Orifice Plug, Orifice CONTROL VALVE (STEER)
B
Cartridge Seal Kit Cartridge (Shuttle Valve) (Hydraforce LS08-30) Seal Kit (L508-30 Valve) Cartridge (Less Coil) (Steer Valve) Coil Seal Kit
400RTS 500RTS
2-15
SECTION 2 GROUND CONTROLS FIGURE 2-4. ENGINE INSTALLATION - FORD VSG-411
2-16
400RTS 500RTS
3120697
SECTION 2 GROUND CONTROLS FIGURE 2-4. ENGINE INSTALLATION - FORD VSG-411 ITEM #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
PART NUMBER
QTY.
0253307 0253309
Ref. Ref. Ref.
2000118 3600164 3600205 4843497 3533445 Use 2902064 2500005 0641410 4761400 3311401 0901419 4751400 0641408 3911012 3311001 4751000 4761000 0100009 3533291 0701014 4832000 3200202 3200201 4740273 4751700 0641726 3311705 4740274 0641826 4751800 3311805 0641608 4761600 3311601 1060221 0641812 4761800 Not Used Not Used 0901858
3120697
3311405
ENGINE ASSEMBLIES ENGINE ASSEMBLY - STANDARD GAS ENGINE ASSEMBLY - DUAL FUEL
1 1 1 1 1 1 1 4 9 9 2 5 1 4 4 6 8 A/R 1 5 5 2 1 2 4 2 2 1 1 1 2 8 8 8 1 3 2
Engine Pump Assembly - Sunstrand (See Figure 2-13 for Breakdown) Pump Assembly - Barnes (See Figure 2-14 for Breakdown) Bracket, Engine Mounting Plate, Governor and Carburetor Mounting Controller, Governor (Was p/n 1600117) Governor, Precision Bolt 1/4"-20NC x 1 1/4" Lockwasher 1/4" Nut 1/4"-20NC Bracket, Controller Flatwasher 1/4" Bolt 1/4"-20NC x 1" Screw, Machine #10-24NC x 3/4" Nut #10-24NC Flatwasher #10 Lockwasher #10 Adhesive Plate, Engine Bolt, Metric M10 x 30MM Lockwasher, Metric M10 Mount, Engine - Rear Mount, Engine - Front Washer, Snubbing Flatwasher 7/16" Bolt 7/16" - 14NC x 3 1/4" Locknut 7/16" - 14NC Washer, Snubbing Bolt 1/2"-13NC x 3 1/4" Flatwasher 1/2" Locknut 1/2"-13NC Bolt 3/8"-16NC x 1" Lockwasher 3/8" Nut 3/8"-16NC Cable, Battery (Engine to Ground) Bolt 1/2"-13NC x 1 1/2" (S/N 37789 to Present) Lockwasher 1/2"
1 1
Bracket, Exhaust Support Adapter, Carburetor Adapter, Carburetor (Standard Gas) Adapter, Carburetor (Dual Fuel) (See Figure 2-5 for Call-out) Locknut 1/4"-20NC
0080092 42
DESCRIPTION
1
400RTS 500RTS
REV. 8 8
2-17
SECTION 2 GROUND CONTROLS FIGURE 2-4. ENGINE INSTALLATION - FORD VSG-411 (CONTINUED) ITEM #
PART NUMBER
43
QTY. 1
4300056 44 45 46 47 48 49 50 51 52 53 54
3841049 3321402 1660157 Not Used 2220273 2180360 2420033 4360357 2120135 2120136 1320014
1 2 2 1 1 1 1 1 1 2 1
0080175 55
56 57 58 59 60
1 3520046 Not Required 2720341 1320058 2180537 2200261
1 1 1 1 1
0901778 61 62 63 64 to 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83
2-18
3790152 0641610 4740185 Not Used 3911014 0641810 2720042 1320032 4300090 3321501 3536481 2420118 0140001 2060019 Not Used 0721008 Not Used 4031709 3290607 0100019 0100020
1 1 2 2 2 2
DESCRIPTION Stud Options: Stud (Standard Gas) Stud (Dual Fuel) (See Figure 2-5 for Call-out) Rod, Throttle Nut, Jam 1/4"-28NF Ball-joint Fitting, Reducer Fitting, Tee Sender, Oil Pressure Switch, Pressure Filter, Pressure Element, Filter Clamp, Hose Adapter, Air Intake Options: Adapter, Air Intake (Standard Gas) Adapter, Air Intake (Dual Fuel) (See Figure 2-5 for Call-out) Plug Options: Plug (Standard Gas) Plug (Dual Fuel) Hose - Air Cleaner Outlet Clamp, Hose Fitting, Nipple Fitting, Pipe Coupling Bracket Options: Bracket (Standard Gas) Bracket (Dual Fuel) (Figure 2-5 for Call-out) O-Ring Bolt 3/8"-16NC x 1 1/4" Washer, Hardened
2 2 2 1 1 1 1
Screw, Machine #10-24NC x 7/8" Bolt 1/2"-13NC x 1 1/4" (Prior to S/N 37789) Hose Clamp Stud Nut 5/16"-24NF Plate, Engine Mounting Sender, Temperature Horn Fan and Spacer Kit
2
Screw, Machine #10-24NC x 1"
18 in/46cm
1 1 A/R A/R
REV.
Screw m6-1.25 x 25mm (S/N 31574 to Present) Locknut m6-1.25 (S/N 31574 to Present) Loctite (Not Shown) (S/N 31574 to Present) Loctite (Not Shown) (S/N 31574 to Present)
400RTS 500RTS
3120697
SECTION 2 GROUND CONTROLS FIGURE 2-4. ENGINE INSTALLATION - FORD VSG-411 (CONTINUED) ITEM #
101 102 103 104 105
106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144
3120697
PART NUMBER
QTY.
0253308/0253310
Ref.
Not Used 4565830 3220084 1320019 0901387 0902382 4565956 1320058 4844298 0080039 1340020 7004214 0340002 1120161 0641406 4761400 3311401 2220675 4761600 3311601 0641710 3533663 0630403 4751700 3311705 4761700 3311701 3533664 0630360 4751500 3311501 0641508 4761500 0641610 4751600 4060713 3536151 1320022 2720058 0721004 Not Used 0400003 3980003 1060254 3300029 3536144
1 1 1 1 1 1 1 3 1 1 1 1 2 1 4 4 4 1 9 9 2 1 2 2 2 2 2 1 1 5 5 1 2 6 15 1 1 2 6 ft./1.8m 3 1 1 1 2 1
DESCRIPTION ENGINE INSTALLATION (STANDARD PARTS)
REV. 2/1
Tube, Manifold Muffler U-Clamp Bracket, Exhaust Hanger Options: Prior to S/N 34962 S/N 34962 to Present Tailpipe Clamp, Hose Tube, Air Intake Elbow, Rubber Air Cleaner Assembly Element Band, Air Cleaner Mounting Cap, Air Inlet Bolt 1/4"-20NC x 3/4" Lockwasher 1/4" Nut 1/4"-20NC Fitting, 90° Lockwasher 3/8" Nut 3/8"-16NC Bolt 7/16"-14NC x 1 1/4" Plate, Radiator Mounting Bolt, Carriage 7/16"-14NC x 1 1/2" Flatwasher 7/16" Locknut 7/16"-14NC Lockwasher 7/16" Nut 7/16"-14NC Plate, Radiator Support Bolt, Carriage 5/16"-18NC x 1 1/4" Flatwasher 5/16" Nut 5/16"-18NC Bolt 5/16"-18NC x 1" Lockwasher 5/16" Bolt 3/8"-16NC x 1 1/4" Flatwasher 3/8" Shield Guard, Exhaust Clamp Hose, Fuel Line Bolt #10-24NC x 1/2" Battery Masonite Cable, Battery (Battery + to Starter Solenoid) Wingnut 3/8"-16NC Cover, Battery
400RTS 500RTS
2-19
SECTION 2 GROUND CONTROLS FIGURE 2-4. ENGINE INSTALLATION - FORD VSG-411 (CONTINUED) ITEM #
PART NUMBER
QTY.
145 146 147
1060360 0630370 0400002 2910479 3620027 Not Used 1320020 1320026
1 2 1 2 1
Cable, Battery (Battery Neg to Ground) Rod, Tie-Down Tie-Down, Battery Clips, Tie Down Radiator
1 1
U-Clamp 1 1/2" U-Clamp 1 3/4"
0252808
Ref.
1660207 0080163 0700808 4831900 0641610 4761600
1 1 6 6 8 8
3020021
A/R
0250815
Ref.
2580026 0701020 4564328
1 2 2
148 149 150 151
201 202 203 204 205 206
Ref. 301
302
2-20
7000892 1140009
1 1
Use 7019933 7023471 70000163 7012577 7012578 7000884 7024321 7027607 7012564 7014682
1 1 1 1 1 1 1 1 1 1
7019998 7023669 7023668
1 1 1
7019939 7019949
1 1
DESCRIPTION
REV.
PUMP COUPLING INSTALLATION (STANDARD PARTS)
—
Coupling, Pump Adapter, Pump Mounting Bolt, Metric 8mm 1.25 x 16mm Lockwasher, Metric 8mm Bolt 3/8"-16NC x 1 1/4" Lockwasher 3/8" —————————— Grease, Coupling Note: Coupling Spine must be greased with lithium soap based grease prior to installation. ENGINE HEATER INSTALLATION (OPTIONAL - NOT SHOWN)
A
Heater, Engine Coolant (Located at Rear of Cylinder Head) Bolt, Metric 10mm x 6mm Spacer, Tube SPARE COMPONENTS Carburetor (Standard Gas) Carburetor (LP Gas) —————————— Carburetor Rebuild Kit (p/n was 7000878) Assembly, Float (Not Shown) Needle-Spring Load Fuel Valve Fitting, Vacuum Line Vacuum Line Assembly Fuel Shut-Off Gasket, Carburetor (Top) Gasket, Carburetor (Bottom) Wiring Harness Tune-Up Kit (Includes Oil and Fuel Filters, Spark Plugs and Wire Set) (“Push On” Spark Plug Wires) Coil Pack (“Push On” Spark Plug Wires) Plug Wire Set (“Push On” Spark Plug Wires) Tune-Up Kit (Includes Oil and Fuel Filters, Spark Plugs and Wire Set) (“Clip On” Spark Plug Wires) Filter, Fuel (Not Shown) Filter, Oil (Not Shown)
400RTS 500RTS
3120697
SECTION 2 GROUND CONTROLS FIGURE 2-4. ENGINE INSTALLATION - FORD VSG-411 (CONTINUED) ITEM #
PART NUMBER
QTY.
302 (cont’d)
7019987 7019989 7014682
1 1 1
7014680
1
303
304 305
306
307 308 309 310
311
312 313 314 315 316 317 318
401 to 403 404
501
3120697
1 7000893 7019670 7019934 7019935 Use 7023670 3960423 7014687
1 1 1 1 1
7019666 7019952 7025153 7019667 7019668 7019936 7019937 7019938 7019945 7019951 7019941 7019943 7019942 7019944 7019946 7019947 7019948 7019950 7019987 7019954 7019959
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
0251945
Ref.
Not Used 2420131
1
0253875
Ref.
3220083
1
DESCRIPTION
REV.
Coil Pack (“Clip On” Spark Plug Wires) Plug Wire Set (“Clip On” Spark Plug Wires) Tune-Up Kit (Includes Oil and Fuel Filters, Spark Plugs and Wire Set) Spare Components Kit (Includes Carburetor, Fuel Pump, Water Pump, Bosch Alternator, Starter and Ignition Control) Alternator Options: Bosch Prestolite (was p/n 7012653) Belt, Alternator Pulley, Alternator Control, Ignition (was p/n 7019665) Gasket, Thermostat (Not Shown) Spare Components Kit (Includes Carburetor, Fuel Pump, Water Pump, Prestolite Alternator, Starter and Ignition Control) Pump, Fuel (Not Shown) Separator, Fuel (Not Shown) Gasket, Fuel Pump (Not Shown) Cap, Oil Filler (Not Shown) Starter Pulley, Crankshaft (Not Shown) Pulley, Water Pump (Not Shown) Outlet, Water (Not Shown) Hose, Bypass (Not Shown) Pump, Water (Not Shown) Hose, Radiator (Upper) Hose, Radiator (Lower) Hose, Water Pump/Intake Inlet Block Assembly, 11-Stud Terminal (Not Shown) Flange, Exhaust Pipe (Not Shown) Gasket, Exhaust Pipe Flange (Not Shown) Manifold, Exhaust Outlet (Not Shown) Thermostat Coil, Ignition (Not Shown) Harness, Ignition Module Patch (Not Shown) Dipstick (Not Shown) ENGINE DISTRESS SWITCH INSTALLATION (OPTIONAL)
B
Sender, Oil Pressure SPARK ARRESTOR INSTALLATION (OPTIONAL)
—
Arrestor, Spark (Includes Mounting Hardware)
400RTS 500RTS
2-21
SECTION 2 GROUND CONTROLS FIGURE 2-4. ENGINE INSTALLATION - FORD VSG-411 (CONTINUED) ITEM #
601 602 603 604 605 606 607 608 609 610 611 612
2-22
PART NUMBER
QTY.
0253902
Ref.
2120138 0901932 4300068 4751400 4761400 0641406 2220459 2220315 1320022 2220273 0100020 3311401
1 1 2 4 4 2 1 2 2 1 A/R 2
DESCRIPTION SPIN-ON FUEL FILTER INSTALLATION (OPTIONAL)
REV. A
Filter, Fuel Bracket, Mounting Stud (Welded on Part) Flatwasher 1/4" Lockwasher 1/4" Bolt 1/4"-20NC x 3/4" Fitting, 90° Fitting Clamp Fitting, Reducer Sealant, Pipe Nut 1/4"-20NC
400RTS 500RTS
3120697
SECTION 2 GROUND CONTROLS FIGURE 2-4. ENGINE INSTALLATION - FORD VSG-411 (CONTINUED) ITEM #
3120697
PART NUMBER
QTY.
DESCRIPTION
400RTS 500RTS
REV.
2-23
SECTION 2 GROUND CONTROLS FIGURE 2-5. DUAL FUEL COMPONENTS INSTALLATION - FORD VSG-411 ENGINE OPTION
2-24
400RTS 500RTS
3120697
SECTION 2 GROUND CONTROLS FIGURE 2-5. DUAL FUEL COMPONENTS INSTALLATION - FORD VSG-411 ENGINE OPTION ITEM #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
101 102 103 104 105 106
3120697
PART NUMBER
QTY.
0250790
Ref.
3720011 2220364 2180535 2220648 2120077 2220003 2220675 2720112 2720042 2720118 1320032 2180104 2180360 4360188 2180536 2180623 0641405 4761400 2180387 Not Used 0901778 Not Used 0080167 0080092 3840979 Not Used 1700818 Not Used Not Used 1320023 4640391 1320095 2220805 1320022 2220290 2180389 4400040 4400275
1 2 2 1 1 1 1 24 in./.61m 28 in./.71m
1 A/R 1 1 1 1 1 2 2 1
DESCRIPTION DUAL FUEL INSTALLATION - VSG 411 FORD
Bracket
1 1 1
Adapter, Air Intake Adapter, Carburetor Rod
1
Decal - Liquid LPG
2 1 1 2 2 1 1 2 2
Clamp, LP Tank Valve, Gasoline Clamp, Support Fitting, Straight Clamp Fitting, Tee Fitting, Pressure Relief Tank, LP (33.5 Lbs.) Tank, LP (43.5 Lbs.)
Ref.
4844185 0641522 4761500 3311501 0641610 4751600
2 2 2 2 8 8
F
Regulator, LPG Fitting, Adapter Fitting, Barbed Fitting, 90° Filter-Lock Fitting, Swivel Fitting, 90° Hose, LP Hose, Heater Hose, LP (48 in./1.22m Length) Clamp Fitting Fitting, Tee Switch, Vacuum Fitting, Barbed Fitting, Tee Bolt 1/4"-20NC x 5/8" Lockwasher 1/4" Fitting, Tank Connector
1
0253447
REV.
LP TANK BRACKETS INSTALLATION
—
Support, Tank Bracket Bolt 5/16"-18NC x 2 3/4" Lockwasher 5/16" Nut 5/16"-18NC Bolt 3/8"-16NC x 1 1/4" Flatwasher 3/8"
400RTS 500RTS
2-25
SECTION 2 GROUND CONTROLS FIGURE 2-5. DUAL FUEL COMPONENTS INSTALLATION - FORD VSG-411 ENGINE OPTION ITEM #
PART NUMBER
QTY.
107 108
4761600 3311601
8
2-26
DESCRIPTION
REV.
Lockwasher 3/8" Nut 3/8"-16NC
400RTS 500RTS
3120697
SECTION 2 GROUND CONTROLS FIGURE 2-5. DUAL FUEL COMPONENTS INSTALLATION - FORD VSG-411 ENGINE OPTION ITEM #
3120697
PART NUMBER
QTY.
DESCRIPTION
400RTS 500RTS
REV.
2-27
SECTION 2 GROUND CONTROLS FIGURE 2-6. 110 VOLT GENERATOR INSTALLATION (FORD VSG-411) (OPTIONAL)
2-28
400RTS 500RTS
3120697
SECTION 2 GROUND CONTROLS FIGURE 2-6. 110 VOLT GENERATOR INSTALLATION (FORD VSG-411) (OPTIONAL) ITEM #
1 2
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
3120697
PART NUMBER
QTY.
DESCRIPTION
0250444
Ref.
0255037
Ref.
3580134 2460011 7003657
1 1 1 1
2420203 4360542 2920162 7020191 3520028 7012558 7026199 7020108 7020109 7012513 3580134 7012514 7020193 7020110 7020111 7020190 7027887 0901650 4340569 0480057 1360037 4761600 3311601 0641511 4751500 4761500 0961247 0641507 0901609 3911004 3311001 4761000 Not Used 0681610 4751600 2180749 2180360
1 1 1 1 1 1 1 4 4 4 1 1 1 1 1 2 1 1 1 1 1 4 2 1 2 2 1 1 1 2 2 2
Pulley 110 Volt Generator Control Box Assembly Note: Replacement 110V Control Box comes with 2 standard Receptacles p/n 4460190. Optional Industrial Twist Lock Receptacles p/n 44600027 must be ordered separately. Voltmeter Breaker, Circuit Lamp Switch, Toggle Plug, Hole Generator Assembly Armature with Slip Rings Brushes Holders, Brush Cap, Brush Holder Pulley Fan Cord, Power - 12ft. Length Bell End, Front Bell End, Rear Bearing Keystock Bracket, Generator Mounting Support, Adjustable V-Belt Sender, Oil (July 1994 to Present) Lockwasher 3/8" Nut 3/8" - 16NC Bolt 5/16"-18NC x 1 3/8" Flatwasher 5/16" Lockwasher 5/16" Bushing Bolt 5/16"-18NC x 7/8” Bracket, Box Mounting Screw, Machine #10-24NC x 1/2" Nut #10-24NC Lockwasher #10
2 2 1 1
Bolt 3/8"-16NC x 1 1/4" (Grade 8) Flatwasher 3/8" Fitting, 45º (July 1994 to Present) Fitting, Tee (July 1994 to Present)
110 VOLT GENERATOR INSTALLATION (FORD VSG-411) (OPTIONAL) (PRIOR TO JULY 1994) 110 VOLT GENERATOR INSTALLATION (FORD VSG-411) (OPTIONAL) (JULY 1994 TO PRESENT)
400RTS 500RTS
REV. D A
2-29
SECTION 2 GROUND CONTROLS FIGURE 2-7. ENGINE INSTALLATION - FORD LSG-423
2-30
400RTS 500RTS
3120697
SECTION 2 GROUND CONTROLS FIGURE 2-7. ENGINE INSTALLATION - FORD LSG-423 ITEM #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 to 37 38 39 40 41 42 43 44 45 46 47 48
3120697
PART NUMBER
QTY.
0254965/0254963
Ref.
2000125 3600164 3600205 2720232 0641810 4761800 1320012 4761600 2720254 3737289 0711014 Not Used 0711020 4562637 4740273 3200362 0641826 3311805 4751800 4740185 Not Used 2060025 0901401 1700901 1670414 1320070 3910812 4770800 3310801 0100020 2180360 4360357 2220273 2420131 2420149 Not Used 0080092 Not Used 1060045 4751600 0641406 4751400 3311405 Not Used 0701010 4740116 4564281
1 1 1 1 2 2 4 A/R 1 1 4 2 2 3 3 3 3 3 2 1 1 1 1 2 2 2 2 A/R 1 1 1 1 1
DESCRIPTION ENGINE ASSEMBLY (STANDARD PARTS)
REV. C/C
Engine (Includes 301 thru 303) Pump Assembly - Sunstrand (See Figure 2-13 for Breakdown) Pump Assembly - Barnes (See Figure 2-14 for Breakdown) Hose, Radiator (Bottom) Bolt, 1/2"-13NC x 1 1/4" Lockwasher 1/2" Clamp, Hose Lockwasher 3/8" Hose, Radiator (Top) Plate, Engine Mounting Bolt 10mm x 30mm Bolt 10mm x 60mm Spacer Washer, Snubbing Mount, Engine Bolt 1/2"-13NC x 3 1/4" Nut, Lock 1/2" Flatwasher 1/2" Washer, Hardened Fan Bracket, Terminal Strip Decal, Terminal Cable Cover, Terminal Strip Clamp, Wire Screw #8-32NC x 3/4" Starwasher #8 Nut #8-32 Loctite Fitting, Tee Switch, Oil Pressure Fitting, Reducer Sender, Oil Pressure Sender, Water Temperature
1
Adapter, Choke
1 12 20 40 3
Cable Flatwasher 3/8" Bolt 1/4"-20NC x 3/4" Flatwasher 1/4" Locknut 1/4"
7 7 1
Bolt 10mm x 20mm Lockwasher 10mm Tube, Dipstick
400RTS 500RTS
2-31
SECTION 2 GROUND CONTROLS FIGURE 2-7. ENGINE INSTALLATION - FORD LSG-423 (CONTINUED) ITEM #
PART NUMBER
QTY.
49 50 51 52 53 54 55 to 61 62 63 to 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 to 95 96 97 98 99 100 101 102 103 104 105 106 to 107 108 109 110 111 to 112
2420109 3790152 4921714 Not Used 2720015 1320022 Not Used 4844613 Not Used 1120432 Not Used 4360056 0901978 3220089 0340041 0641506 4751500 3311505 3538178 0641608 3311601 4340660 4300038 4751700 4761700 3311701 0630375 3940804 4750800 2680336 1320019 0641610 3311605 Not Used 3620026 1600098 0901419 0641006 4751000 3311005 0902092 2120135 3740061 3740059 Not Required 0902093 0641510 4761500 Not Required
1 1 1
2-32
10 in. 2
DESCRIPTION Gauge, Dipstick O-Ring, Pump Harness, Wiring (Not Shown) Hose Clamp, Hose
1
Exhaust Manifold
1
Cap, Vacuum
1 1 1 2 4 A/R 6 1 8 6 1 2 2 2 2 2 6 6 1 1 8 8
REV.
Stud, Carb Bracket, Muffler Mounting Muffler, Spark Arrestor Clamp, Muffler Bolt 5/6"-18NC x 3/4" Flatwasher 5/16" Locknut 5/16" Plate, Engine Tray Bolt, 3/8"-16NC x 1" Nut 3/8" Support, Radiator Stud Flatwasher 7/16" Lockwasher 7/16" Nut 7/16" Bolt, Carriage 7/6"-16NC x 1" Screw, Self Tapping #8-32 x 1" Flatwasher #8 Fan Shroud Clamp, Muffler Bolt 3/8"-16NC x 1 1/4" Locknut 3/8"
1 1 1 4 4 4 1 1 1 1
Radiator Controller, Engine Bracket Bolt #10-24NC x 3/4 Lg. Flatwasher #10 Locknut #10-24 Bracket Filter, Charge Relay, Start Lockout Relay
1 2 2
Bracket, Relay Mounting Bolt Lockwasher
400RTS 500RTS
3120697
SECTION 2 GROUND CONTROLS FIGURE 2-7. ENGINE INSTALLATION - FORD LSG-423 (CONTINUED) ITEM #
120 to 121 122
123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 to 154 155 156 157 158 159 160 161 162 to 166
3120697
PART NUMBER
QTY.
0254964/0254966
Ref.
DESCRIPTION ENGINE INSTALLATION
REV. 4/D
Not Used 2 0901387 0902382 1320011 0641508 4751500 3311505 3533664 0630360 4566520 3536151 1320058 4566541 0080039 1340020 7004214 1120161 0340002 0641408 4751400 3311405 Not Used 4761600 3311601 4751600 3536144 1060360 0630370 0400002 2910479 3300029 1060254 0400003 3980003 Not Used 0140001 Not Required 0840025 Not Used 1060221 1060080 1060401 Not Required
3 2 8 6 1 2 1 1 4 1 1 1 1 1 2 4 4 4
Bracket, Exhaust Hanger Options: Prior to S/N 34962 S/N 34962 to Present Clamp, Muffler Bolt 5/16"-18NC x 1" Flatwasher 5/16" Locknut 5/16" Plate, Radiator Support Bolt, Carriage 5/16"-18NC x 1 1/4" Tube, Exhaust Plate, Exhaust Guard Clamp, Hose Tube, Air Intake Adapter, Elbow Air Cleaner Element Bonnet Band, Mounting Bolt 1/4"-20NC x 1" Flatwasher 1/4" Locknut 1/4"
3 3 3 1 1 2 1 2 2 1 1 1
Lockwasher 3/8" Nut 3/8" Flatwasher 3/8" Cover, Battery Cable, Battery Tie Down Battery Tie Down Clips, Tie Down Wingnut 3/8" Cable, Battery Battery Masonite
1
Horn
4
Boot, Cable (Red)
1 1 1
Cable Assembly, 12" Cable Assembly, 30" Cable Assembly, 56"
400RTS 500RTS
2-33
SECTION 2 GROUND CONTROLS FIGURE 2-7. ENGINE INSTALLATION - FORD LSG-423 (CONTINUED) ITEM #
201 202 203 204 205 206 207 208 209
301 302 303
PART NUMBER
QTY.
0238044
Ref.
0901373 2500004 0641408 3311401 4751400 4761400 3840898 3321401 1660157
1 1 7 7 7 7 1 2 2
2000125
Ref.
2000088 1660212 4860155
1 1 1 Ref.
2-34
7000643 7000878 1140009 7000877 7000884 7012577 7012578 7000867 7010633 7012595 7014677
1 1 1 1 1 1 1 1 1 4 1
7014678
1
7014679
1
DESCRIPTION
REV.
PRECISION GOVERNOR INSTALLATION
A
Bracket, Governor Governor Bolt 1/4"-20NC x 1" Nut 1/4"-20NC Flatwasher 1/4" Lockwasher 1/4" Rod Nut 1/4"-28NF Coupling, Ball Joint ENGINE SUB-ASSEMBLY
—
Engine, Ford 423 Coupling, Hayes Fly Wheel, Ford ENGINE COMPONENTS Carburetor (Standard Gas) with Built-In Choke Rebuilt Kit Carburetor - LP Gas Fuel Shut-Off (With Wire) Fuel Shut-Off (With Terminal Post) Vacuum Line Fitting Vacuum Line Tube Assembly Engine Harness Fuel Pump Assembly Spark Plug Major Components Kit (Includes 1 each of Standard Gas Carburetor, Water Pump, Fuel Pump, Starter and Standard Alternator) Gasket, Electrical Kit (Includes Upper and Lower Gasket Kits, 1 each of Thermostat, ring Gear, Belt, Coil, Ignition Module, Voltage Regulator, Starter Solenoid and Hose) Tune-up Kit (Includes 4 Spark Plugs and 1 each of Oil Filter, Fuel Filter, Cap, Rotator and Ignition Wire Set)
400RTS 500RTS
3120697
SECTION 2 GROUND CONTROLS FIGURE 2-7. ENGINE INSTALLATION - FORD LSG-423 (CONTINUED) ITEM #
3120697
PART NUMBER
QTY.
DESCRIPTION
400RTS 500RTS
REV.
2-35
SECTION 2 GROUND CONTROLS FIGURE 2-8. ENGINE INSTALLATION - FORD LRG-423 DIS/LRG-425
2-36
400RTS 500RTS
3120697
SECTION 2 GROUND CONTROLS FIGURE 2-8. ENGINE INSTALLATION - FORD LRG-423 DIS/LRG-425 ITEM #
PART NUMBER
QTY.
0255207/0255208
Ref. Ref. Ref.
0258320/0258321
1
2 3
4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
3120697
DESCRIPTION ENGINE ASSEMBLY (STANDARD PARTS) OPTIONS: LRG 423 DIS (PRIOR TO S/N 46528) LRG 425 (S/N 46528 TO PRESENT)
2000126 2000149 2000156 2000165 Not Used 3600164
1 1 1 1
Engine, Ford LRG 423 DIS (Prior to S/N 30660) Engine, Ford LRG 423 DIS (S/N 30660 to S/N 46528) Engine, Ford LRG 425 (S/N 46528 to S/N 60462) Engine, Ford LRG 425 (S/N 60462 to Present)
1
3600260
1
3200377 4566605 2500005 0902088 3841255 1660157 0902089 0902087 2420149 2420131 4360357 2220273 2220994 4300056
1 1 1 1 1 2 1 1 1 1 1 1 1 1 1
Pump Assembly - Sunstrand (See Figure 2-13 for Breakdown) (Prior to S/N 30660) Pump Assembly - Sunstrand (See Figure 2-13 for Breakdown) (S/N 30660 to Present) Mount, Front Engine Tube, Spacer Governor, Precision Bracket, Governor Mounting Rod, Throttle Ball Joint Coupling Bracket, Terminal Mounting Strip Bracket, Fuel Pump Mounting Sender, Water Temperature Sender, Oil Pressure Switch, Oil Pressure Fitting, Reducer Fitting, 1/8" Pipe Cross Stud, Carburetor Oil Drain Valve Options: Prior to S/N 23751 S/N 23751 to Present Hose, Low Pressure Clamp, Hose Decal, Terminal Strip Cover, Terminal Strip Fitting, Straight Pipe Barb Fuel Line - 5/16" I.D. Fitting, Straight Pipe Barb Vacuum Hose - 3/16" I.D. Screw, M10 x 1.5 x 70 Lg. Screw, M10 x 1.5 x 30 Lg. Lockwasher - M10 Screw, M8 x 1.25 x 20 Lg. Lockwasher - M8 Screw, 1/2"-13NC x 1 1/4" Lg. Lockwasher, 1/2" Bolt, 1/4"-20NC x 1" Lg. Lockwasher, 1/4" Nut, 1/4"-20NC Bolt, 1/4"-20NC x 3/4 Lg.
4640750 4640989 2750532 1320032 1700901 1670414 2220315 2720058 2180536 2720271 0701022 0701014 4832000 0700810 4831900 0641812 4761800 0641408 4761400 3311401 0641406
2.5 ft. A/R 1 1 1 1.5 ft. 1 2.5 ft. 2 2 4 3 3 2 2 A/R A/R A/R 2
400RTS 500RTS
REV. 7/7 6/6
2-37
SECTION 2 GROUND CONTROLS FIGURE 2-8. ENGINE INSTALLATION - FORD LRG-423 DIS/LRG-425 (CONTINUED) ITEM #
PART NUMBER
38
QTY.
DESCRIPTION
2
Screw Options: Screw #10-24NC x 1 1/2" Lg. (Prior to S/N 32690) Screw #10-24NC x 1 5/8" Lg. (S/N 32690 to S/N 46528) Screw #10-24NC x 7/8" Lg. (S/N 46528 to Present) Nut Options: Nut #10-24NC (Prior to S/N 32690) Locknut #10-24NC (S/N 32690 to Present) Washer Options: Lockwasher, #10 (Prior to S/N 32690) Flatwasher, #10 (S/N 32690 to Present) Nut, 1/4"-28NF Screw, M10 x 1.5 x 45 Lg. (Prior to S/N 46528) Tube, Dipstick Gauge, Dipstick Options: Gauge, Dipstick (Prior to S/N 48837) Gauge, Dipstick (S/N 48837 to S/N 60462) Gauge, Dipstick (S/N 60462 to Present) Relay, Bosch Guard, Hose Loctite, #56747 Switch, Oil Pressure Options: Prior to S/N 80259 S/N 80259 to Present Fitting, Male Pipe 1/4" x 1/8" Bracket, Terminal Strip Clamp, Worm Gear (S/N 99226 to Present)
3911024 3911026 3911014 39
2 3311001 3311005
40
41 42 43 44
45 46 47 48
49 50 51
2 4761000 4751000 3321401 0701017 4564281 2420109 2420189 2420187 3740080 4100025 0100020 4360405 4360037 2220437 0902361 1320022
0255209/0255210 0258319/0258322
101 102 103 104 105 106 107 108 109 110 111 112
113 114 115
2-38
Not Required 1320012 2060014 0080212 0700822 4831900 3620026 0181781 0630360 4751500 3311505 0630375 0630403 4751700 3311701 2680386
1 2 1 1
3 2 ft. A/R 1
1 1 2 Ref. Ref. Ref.
4 1 1 4 4 1 1 1 4 4 2
2 2 1
ENGINE INSTALLATION OPTIONS: LRG 423 DIS (PRIOR TO S/N 46528) LRG 425 (S/N 46528 TO PRESENT)
REV.
5/8 7/8
Clamp, Hose Worm Gear Fan, 16" Pusher Adapter, Fan Spacer Screw, M8 x 1.25 x 70 Lg. Lockwasher - M8 Radiator Bracket, Radiator Support Bolt, 5/16"-18NC x 1 1/4" Lg. Flatwasher, 5/16" Locknut, 5/16"-18NC Bolt Options: Bolt, 7/16"-14NC x 1" Lg. (Prior to S/N 46528) Bolt, 7/16"-14NC x 1 1/2" Lg. (S/N 46528 to Present) Flatwasher, 3/16" Nut, 7/16"-14NC Fan Shroud
400RTS 500RTS
3120697
SECTION 2 GROUND CONTROLS FIGURE 2-8. ENGINE INSTALLATION - FORD LRG-423 DIS/LRG-425 (CONTINUED) ITEM #
PART NUMBER
116
QTY. 6
4750800 4751000 117
6 3940804 3941004
118
119 120 121 122 123 124 125 126 127
128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153
3120697
1 4844942 4845757 3200362 4740274 0641826 4751800 3311805 0641608 4751600 3311605 1060045 1060221 1600211 0901419 0721006 4751000 3311005 0641407 4751400 3311405 0902092 0140001 2120135 2120136 3600205 0641610 4761600 1340020 7004214 0340002 1120161 0080039 1320058 4561815 4567127 4566673 0080124 0080092 0701010 4832000 4844962
3 3 3 6 3 8 28 14 1
1 1 4 4 6 A/R A/R A/R 1 1 1 1 1 8 2 1 1 2 1 2 6 1 1 1 1 1 4 4 1
DESCRIPTION
REV.
Flatwasher Options: Flatwasher, #8 (Prior to S/N 46528) Flatwasher, #10 (S/N 46528 to Present) Screw Options: Screw, #8-32NC x 1" Lg. Self-Tap (Prior to S/N 46528) Screw, #10-24NC x 1/2" Lg. Self-Tap (S/N 46528 to Present) Engine Tray Options: Engine Tray - LRG 423 DIS (Prior to S/N 46528) Engine Tray - LRG 425 (S/N 46528 to Present) Mount, Engine Washer, Snubbing Screw, 1/2"-13NC x 3 1/4" Lg. Flatwasher, 1/2" Locknut, 1/2"-13NC Screw, 3/8"-16NC x 1" Lg. Flatwasher, 3/8" Locknut, 3/8"-16NC Cable Options: Cable (Prior to S/N 64796) Cable (S/N 64796 to Present) Controller Bracket Screw #10-24NC x 3/4" Lg. Flatwasher, #10 Locknut, #10-24 Screw, 1/4"-20NC x 7/8" Lg. Flatwasher, 1/4" Locknut, 1/4"-20NC Bracket, Filter Mount Horn (Prior to S/N 112737) Filter, Charge Pressure Element, Charge Filter Pump, Gear (See Figure 2-14 for Breakdown) Screw, 3/8"-16NC x 1 1/4" Lg. Lockwasher, 3/8" Air Cleaner Element, Air Cleaner Mounting Band Bonnet, Air Inlet Adapter, Elbow Clamp, Hose - Worm Gear Tube, Air Inlet (Standard Gas) Tube, Air Inlet (Dual Fuel) Tube, Air Intake Adapter Adapter, Choke Screw M10 x 1.5 x 20 Lockwasher, M10 Exhaust Manifold
400RTS 500RTS
2-39
SECTION 2 GROUND CONTROLS FIGURE 2-8. ENGINE INSTALLATION - FORD LRG-423 DIS/LRG-425 (CONTINUED) ITEM #
PART NUMBER
QTY.
154
0340041 1320019 4566672 3220095 0901387 0902382 1320011 1320011 1320021 1060360 0630370
2 2 1 1 1 1 1 1 1 1 2 1
155 156 157 158
159 160 161
162 163
164 165
0400002 2910479 0400174 3300029 3536144 1670841 1060254
2 1
1 1
0400003 0400075 166
167 168 169 170 171 172 173 174
175 176 177 178 179 180 181
2-40
1 3980003 3980007 3538735 Not Used 4921746 3911012 1320022 2720015 2720160
1 1 4 6 10 ft. 2 ft. 2
1120342 1120432 4740185 1320180 4761700 Not Used 2220315 0840046 0840047
1 1 1
0100020
A/R
1 5 2
DESCRIPTION
REV.
Clamp, 2" Muffler (Prior to September 1995) Clamp, 2" Muffler (September 1995 to Present) Tube, Exhaust Muffler, Spark Arrest Bracket (Prior to S/N 34962) Bracket (S/N 34962 to Present) Clamp, 2 1/2" Muffler Clamp, 2 1/2" Muffler (Dual Fuel) (Prior to S/N 83238) Clamp, 2 1/4" Muffler (Dual Fuel) (S/N 83238 to Present) Cable Rod, Tie Down Tie Down, Battery Options: Tie Down, Battery (Prior to S/N 46528) Clips Tie Down, Battery (S/N 46528 to Present) Wing Nut, 3/8"-16NC Plate, Battery Cover Options: Ford LRG 423 DIS (Prior to S/N 46528) Ford LRG 425 (S/N 46528 to Present) Cable Battery, 12 Volt Options: Ford LRG 423 DIS (Prior to S/N 46528) Ford LRG 425 (S/N 46528 to Present) Masonite Options: Ford LRG 423 DIS (Prior to S/N 46528) Ford LRG 425 (S/N 46528 to Present) Plate, Exhaust Cover Wiring Harness Screw #10-24NC x 3/4" Clamp, Worm Gear Hose 1/4" Hose, Low Pressure 1/2" Vacuum Cap Options: Vacuum Cap (Prior to S/N 64796) Vacuum Cap (S/N 64796 to Present) Flatwasher (S/N 46528 to Present) Clamp, Worm Gear (S/N 46528 to Present) Lockwasher 7/16” (S/N 46528 to Present) Fitting, Straight (S/N 46528 to Present) Boot, Battery Pos. (S/N 103576 to Present) Boot, Battery Neg. (S/N 103576 to Present) —————————— Sealant, Pipe
400RTS 500RTS
3120697
SECTION 2 GROUND CONTROLS FIGURE 2-8. ENGINE INSTALLATION - FORD LRG-423 DIS/LRG-425 (CONTINUED) ITEM #
PART NUMBER
QTY.
2000126/2000149
Ref.
301 302
7012680 Use 1660249 Use 1660250
1 1 1
303 304
7012681 7012679 7025145 Use 7021869 7012690 7019933 7012683 7023471 7016600 7012678 7000884 7016601 7016605 Use 7019926 Use 7019927 Use 7022153 7019976 7022180 7020120 7022143 70002307 7025126 7019924 7022150 7019921 4360157 7012682 7019925 7019929 7019930 7019931 7019932 7022178 2420109 4564281
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1
2000156/2000165
Ref.
402
7019977 7019997 Use 1660250
1 1 1
403
Use 1660249 Use 7023687
1 1
305 306
307
308 309 310 311 312
313 314
315 316 317 318 319 320 321
322 323
401
3120697
DESCRIPTION
REV.
ENGINE COMPONENTS Alternator Coupling (13 Teeth) (Prior to S/N 30660) (was p/n 7012656) Coupling (15 Teeth) (S/N 30660 to S/N 46528) (was p/n 7016662) Module, Ignition Starter (Not Shown) Solenoid, Starter Filter, Oil (was p/n 7014501) Carburetor Carburetor Kit Spring Float Assy Pump, Fuel Pump, Fuel (Electric) Solenoid, Fuel Filter, Fuel Choke, Automatic Hose, Radiator (Top) (was p/n 7016375) Hose, Radiator (Bottom) (was p/n 7016376) Pump, Water (Not Shown) (was p/n 7016638) Flywheel Ring Gear Bell Housing Gasket, Exhaust Manifold (Not Shown) Gasket, Exhaust Pipe (Not Shown) Gasket, Intake Manifold to Head (Not Shown) Manifold, Exhaust (Not Shown) Belt, Timing (Engine 2000126) Belt, Alternator (Engine 2000126) Switch, Water Temperature (Not Shown) Harness, Engine (Not Shown) PCV Valve (Not Shown) Pulley, Idler (Not Shown) Coil Pack (Not Shown) Spark Plug Wires (Set) (Not Shown) Spark Plug Wires (Not Shown) Sensor, Crank Shaft (Not Shown) Gauge, Oil Dipstick (Not Shown) (Engine 2000149) Tube, Dipstick (Not Shown) (Engine 2000149) ENGINE COMPONENTS Alternator Regulator Coupling (15 Teeth) (S/N 46528 to S/N 60462) (was p/n 7016662) Coupling (13 Teeth) (S/N 60462 to Present) (was p/n 7012656) Module, Ignition (was p/n 7019961)
400RTS 500RTS
2-41
SECTION 2 GROUND CONTROLS FIGURE 2-8. ENGINE INSTALLATION - FORD LRG-423 DIS/LRG-425 (CONTINUED) ITEM #
PART NUMBER
QTY.
404 405 406
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Starter (Not Shown) Filter, Oil Carburetor (Engine 2000156) (was p/n 7019974) Carburetor (Engine 2000165) Carburetor Kit Float Assembly Base, Carburetor Gasket, Carburetor (Top) Gasket, Carburetor (Bottom) Gasket, Carburetor Choke, Automatic Pump, Fuel (Facet Brand) Pump, Fuel (Airtex Brand) Solenoid, Fuel Filter, Fuel
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Hose, Radiator (Top) (was p/n 7016375) Hose, Radiator (Bottom) (was p/n 7016376) Pump, Water (Not Shown) Tube, Water Pump Inlet (Not Shown) Pulley, Water Pump (Not Shown) Thermostat (Not Shown) Gasket, Water Outlet Connection (Not Shown) Flywheel Ring Gear Gasket, Exhaust Manifold (Not Shown) Gasket, Exhaust Manifold to Pipe (Not Shown) Manifold, Exhaust (Not Shown) Gasket, Intake (Manifold to Cylinder Head) (Not Shown) Tensioner, Belt (Not Shown) Belt, Drive (was p/n 7019979)
1
Harness, Engine Wiring (Not Shown)
422 423
7012679 7021869 Use 7019988 7019988 7019933 7027292 7025122 7024321 7000646 7000646 7016605 7016600 7019983 7000884 7016601 Not Required Use 7019926 Use 7019927 7022153 7019982 7019985 7022156 7025134 7019976 7022180 7022143 70002307 7019924 7025125 7019978 7027402 Not Used 7019980 Not Used 7019930 7022157 7019931 7019932 7022178 7019981
1 1 1 4 1 1
Coil Pack (Not Shown) Spark Plug Wires (Set) (Not Shown) (Engine 2000156) Spark Plug Wires (Set) (Not Shown) (Engine 2000165) Spark Plug (Not Shown) (Engine 2000165) Sensor, Crank Shaft (Not Shown) Indicator, Oil Level (Not Shown)
Ref. 1
SPARK ARRESTOR INSTALLATION (OPTIONAL) Spark Arrestor
—
501
0253875 3220083 0257154
Ref.
ENGINE HEATER INSTALLATION (OPTIONAL NOT SHOWN)
A/1
2580048
1
407
408 409 410 411
412 413 414
415 416 417 418 419 to 420 421
2-42
DESCRIPTION
REV.
Block Heater Kit (Located Left Side of Intake)
400RTS 500RTS
3120697
SECTION 2 GROUND CONTROLS FIGURE 2-8. ENGINE INSTALLATION - FORD LRG-423 DIS/LRG-425 (CONTINUED) ITEM #
3120697
PART NUMBER
QTY.
DESCRIPTION
400RTS 500RTS
REV.
2-43
SECTION 2 GROUND CONTROLS FIGURE 2-9. DUAL FUEL COMPONENTS INSTALLATION - FORD LSG-423/LRG-423 DIS/ LRG-425
2-44
400RTS 500RTS
3120697
SECTION 2 GROUND CONTROLS FIGURE 2-9. DUAL FUEL COMPONENTS INSTALLATION - FORD LSG-423/LRG-423 DIS/ LRG425 ITEM #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
24 25 26 27
PART NUMBER
52 53
3120697
DESCRIPTION
Ref.
DUAL FUEL COMPONENTS INSTALLATION (FORD LSG423, LRG423 AND LRG 425 ENGINES)
4700005 7017515 2120077 4360188 2220675 2220251 2200204 1320130 0701010 0700610 4832000 4831700 0080124 1700712 1320022 1120432 2720112 2180389 2720249 0902094 2180388 2180418 2720144 2180387 1320023 4400040 4400281 4400275 4640391 2200222 2220290 2220504
1 1 1 1 3 1 1 2 1 1 1 1 1 4 6 1 2 ft. 1 1 1 1 1 1 1 2 2 2 2 1 1 1 1
Vaporizer/Regulator Kit, Rebuilding LPG Filter Lock Vacuum Switch Fitting, 90° Pipe Barb Reducer Pipe Plug 3/4" NPT Clamp, 1" Screw, M10 x 1.5 x 20 Screw, M6 x 1 x 20 Lockwasher M10 Lockwasher M6 Adaptor, Carburetor Decal, Caution Clamp Cap, Vacuum Hose, Vapor 5/8" Fitting, Relief Hose, L.P. 62" Lg. Bracket, L.P. Filter Filter, Bulkhead Fitting, 1/4" NPT to 3/8", 45° Flare Hose, L.P. Fitting, Tank Connector Clamp, LP Tank Tank, LP (33.5 Lbs.) (Prior to S/N 61097) Tank, LP (33.5 Lbs.) (S/N 61097 to Present) Tank, LP (43.5 Lbs.) Lock, Fuel (Prior to June 1995) Pipe Plug 1/4" NPT (S/N 36855 to Present) Fitting, Tee (S/N 36855 to Present) Fitting, 90° 1/4" NPT to 3/8", 45° Flare (S/N 26845 to Present)
0254963/0254964 0258322/0258321
Ref. Ref. Ref.
2220003 2220082 2220504 2220082 Not Required 2180537 2180104
1 1 1 1 0 1 1
0255210/0255208
51
QTY.
DUAL FUEL COMPONENTS INSTALLATION - LSG-423 DUAL FUEL COMPONENTS INSTALLATION - LRG-423 DUAL FUEL COMPONENTS INSTALLATION - LRG-425
REV.
D/4 8/E 8/6
Fitting, Straight (Not Shown) (LSG-423) Fitting, 90° (LRG-423/LRG-425) (Prior to S/N 99226) Fitting, 90° (LRG-423/LRG-425) (S/N 99226 to Present) Fitting, 90° (LSG-423) LRG-423/LRG-425 Fitting, Nipple (LSG-423) Fitting, Nipple (LRG-423/LRG-425)
400RTS 500RTS
2-45
SECTION 2 GROUND CONTROLS FIGURE 2-9. DUAL FUEL COMPONENTS INSTALLATION - FORD LSG-423/LRG-423 DIS/ LRG425 (CONTINUED) ITEM #
PART NUMBER
QTY.
54
Not Required 2180360 0641510 0641416 4761500 4761400 3311501 3311401 2180250 2220273 3538436 Not Required Not Required 0902089 2180749 Not Required 2180504 Not Required Not Required 0902361
0 1 2 2 2 2 2 2 1 1 1 0 0 1 1 0 1 0 0 1
0253447
Ref.
4844185 0641522 4761500 3311501 0641610 4751600 4761600 3311601
2 2 2 2 8 8 8
0256909
Ref.
0902360 4844185 4844185 0641516 0641522 4751500 3311505 0641610 4751600 3311605 0100011 1320023
1 1 2 1 2 4 2 8 16 8 A/R 2
55 56 57 58 59 60 61 62 63
101 102 103 104 105 106 107 108
151 152 153 154 155 156 157 158 159 160 161
2-46
DESCRIPTION
REV.
LSG-423 Fitting, Tee 1/8" NPT (LRG-423/LRG-425) Bolt 5/16"-18NC x 1 1/4" (LSG-423) Screw 1/4"-20NC x 2" Lg. (LRG-423/LRG-425) Lockwasher 5/16" (LSG-423) Lockwasher 1/4" (LRG-423/LRG-425) Nut 5/16"-18NC (LSG-423) Nut 1/4"-20NC (LRG-423/LRG-425) Fitting, Adapter (LSG-423) Fitting, Adapter (LRG-423/LRG-425) Plate, Mounting (LSG-423) LRG-423/LRG-425 LSG-423 Bracket, Mounting (LRG-423/LRG-425) Fitting, 45° (LSG-423) LRG-423/LRG-425 Fitting, 45° (LSG-423) LRG-423/LRG-425 LSG-423 Bracket, Terminal (S/N 33309 to Present) LP TANK BRACKETS INSTALLATION (PRIOR TO S/N 32690)
—
Support, Tank Bracket Bolt 5/16"-18NC x 2 3/4" Lockwasher 5/16" Nut 5/16"-18NC Bolt 3/8"-16NC x 1 1/4" Flatwasher 3/8" Lockwasher 3/8" Nut 3/8"-16NC LP TANK BRACKETS INSTALLATION (S/N 32690 TO PRESENT)
2
Support, Tank Bracket (RH) (Prior to S/N 80673) Support, Tank Bracket (LH) (Prior to S/N 80673) Support, Tank Bracket (S/N 80673 to Present) Bolt 5/16"-18NC x 2" (Prior to S/N 80673) Bolt 5/16"-18NC x 2 3/4" Flatwasher 5/16" Locknut 5/16"-18NC Bolt 3/8"-16NC x 1 1/4" Flatwasher 3/8" Locknut 3/8"-16NC Loctite Clamp, LP Gas
400RTS 500RTS
3120697
SECTION 2 GROUND CONTROLS FIGURE 2-9. DUAL FUEL COMPONENTS INSTALLATION - FORD LSG-423/LRG-423 DIS/ LRG425 (CONTINUED) ITEM #
3120697
PART NUMBER
QTY.
DESCRIPTION
400RTS 500RTS
REV.
2-47
SECTION 2 GROUND CONTROLS FIGURE 2-10. GENERATOR INSTALLATION - FORD LSG-423/LRG-423/LRG-425
2-48
400RTS 500RTS
3120697
SECTION 2 GROUND CONTROLS FIGURE 2-10. GENERATOR INSTALLATION - FORD LSG-423/LRG-423/LRG-425 ITEM #
1 2
3 4
5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
3120697
PART NUMBER
QTY.
0257152
Ref.
3580250
1 1
0480090 0480110 0902372 2460011 7003657
2420203 4360542 2920162 7020191 3520028 7012558 7026199 7020108 7020109 7012513 3580134 7012514 7020193 7020110 7020111 7020190 7027887 0200530 0641612 4751600 4761600 3311601 3580239 4740275 0100011 4564417 0641512 4751500 4761500 4566650 0701015 4812000 4832000 3911008 3311001 4761000
1 1 1 1
1 1 1 1 1 1 1 4 4 4 1 1 1 1 1 2 1 1 3 3 3 1 1 1 A/R 1 1 3 3 1 2 2 2 2 2 2
DESCRIPTION GENERATOR INSTALLATION
REV. 3/B
Pulley, Crankshaft Belt, Generator Options: Ford LSG 423/LRG 423 (Prior to S/N 46528) Ford LRG 425 (S/N 46528 to Present) Bracket, Generator Mounting 110 Volt Generator Control Box Assembly Note: Replacement 110V Control Box comes with 2 standard Receptacles p/n 4460190. Optional Industrial Twist Lock Receptacles p/n 44600027 must be ordered separately. Voltmeter Breaker, Circuit Lamp Switch, Toggle Plug, Hole Generator Assembly Armature with Slip Rings Brushes Holders, Brush Cap, Brush Holder Pulley Fan Cord, Power - 12ft. Length Bell End, Front Bell End, Rear Bearing Key, Woodruff (Prior to S/N 46528) Arm, Adjusting Bolt 3/8"-16NC x 1 1/2" Flatwasher 3/8" Lockwasher 3/8" Nut 3/8"-16NC Pulley, Idler Washer Loctite Tube, Spacer Bolt 5/16"-18NC x 1 1/2" Flatwasher 5/16" Lockwasher 5/16" Tube, Spacer Bolt 10mm-1.5 x 35mm Flatwasher 10mm Lockwasher 10mm Screw, Machine #10-24 x 1/2" Nut #10-24 Lockwasher #10
400RTS 500RTS
2-49
SECTION 2 GROUND CONTROLS FIGURE 2-10. GENERATOR INSTALLATION - FORD LSG-423/LRG-423/LRG-425 ITEM #
PART NUMBER
QTY.
25 26
0901609
1 2 2 2 1 1 1 2 2 1
27 28 29 30 31 32
2-50
0641507 0641407 2180360 4360037 4932735 4711400 3311405 0641608
DESCRIPTION
REV.
Bracket, Box Mounting Bolt Options: Bolt 5/16-18NC x 7/8" Bolt 1/4”-24NC x 7/8" Fitting, Tee Switch, Oil Pressure Wiring, Diagram Flatwasher 1/4” Locknut 1/4”-20NC Bolt 3/8”-16NC x 1”
400RTS 500RTS
3120697
SECTION 2 GROUND CONTROLS FIGURE 2-10. GENERATOR INSTALLATION - FORD LSG-423/LRG-423/LRG-425 ITEM #
3120697
PART NUMBER
QTY.
DESCRIPTION
400RTS 500RTS
REV.
2-51
SECTION 2 GROUND CONTROLS FIGURE 2-11. ENGINE INSTALLATION - DEUTZ F3L1011
2-52
400RTS 500RTS
3120697
SECTION 2 GROUND CONTROLS FIGURE 2-11. ENGINE INSTALLATION - DEUTZ F3L1011 ITEM #
PART NUMBER
QTY.
0253370 0273976
Ref. Ref. Ref.
2000107 2000138
1 1
2000242
1
1
2
3 4
5 6 7 8 9
1 4844275 4844275 Not Used 1 3600164 3600260 0080174 0080177 0080172 4460302 3450202 3951003 0902244 0080249
10
1 1 4 1 1 1 1 1 1 1 4
0641844 0701230 0641840 11
12 13 14 15 16 17 18 19 20 21 22 23 24 25
3120697
4 3311805 3311205 3311805 4751800 0641408 4761400 3311401 0641512 1060254 1060093 0140001 0641610 4751600 0060023 7008828 0901838 0701010 4832000
4 8 10 8 3 1 1 1 2 11 1 1 1 4 4
DESCRIPTION ENGINE INSTALLATION OPTIONS: DEUTZ F3L1011 (PRIOR TO S/N 121830) DEUTZ F3L2011 (S/N 121830 TO PRESENT)
REV. 18 1
Engine Options: Deutz F3L1011 (includes Items 101-110) (Prior to July 1995) Deutz F3L1011F (includes Items 201-211) (July 1995 to S/N 121830) Deutz F3L2011 (includes Items 251-271) (S/N 121830 to Present) Tray, Engine Mounting Options: Prior to S/N 121830 S/N 121830 to Present Pump Assembly - Sunstrand Options (See Figure 2-13 for Breakdown): Prior to S/N 30660 S/N 30660 to Present Adapter, Engine Mounting Adapter, Air Intake Adapter, Throttle for F3L1011 Adapter, Throttle for F3L1011F/F3L2011 Pin, Cotter 1/16" x 1/2" Setscrew #10-24NC x 3/8" for F3L1011 Bracket, Throttle for F3L1011F Bracket, Throttle for F3L2011 Bolt Options: Bolt 1/2"-13NC x 5 1/2" (Prior to S/N 33431) Bolt m12-1.75 x 130mm (S/N 33431 to S/N 72218) Bolt 1/2"-13NC x 5" (Prior to S/N 72218) Locknut Options: Locknut 1/2"-13NC (Prior to S/N 33431) Locknut m12-1.75 (S/N 33431 to S/N 72218) Locknut 1/2"-13NC (Prior to S/N 72218) Flatwasher 1/2" Bolt 1/4"-20NC x 1" Lockwasher 1/4" Nut 1/4"-20NC Bolt Cable, Battery Cable, Battery Horn (Prior to S/N 112737) Bolt 3/8"-16NC x 1 1/4" Flatwasher 3/8" Actuator, Throttle Cable, Throttle Bracket, Air Cleaner Mounting Bolt, Metric M10 x 20mm Lockwasher 10m
400RTS 500RTS
2-53
SECTION 2 GROUND CONTROLS FIGURE 2-11. ENGINE INSTALLATION - DEUTZ F3L1011 (CONTINUED) ITEM #
PART NUMBER
QTY.
26 27 28 29 30
4711600 3311501 4761500 4751600
1 3 3 9 1
0400003 0400075 31
1 0400002 0400147 0400174
32
33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62
2-54
1 3980003 3980007 0630370 3300029 1060360 4740185 3311601 0641612 4843513 2180730 2420110 3960407 1340020 7004214 0340002 1320180 0080039 0721008 0701015 4761000 4761400 0080046 4751000 4751400 2720379 2720342 1320059 3535551 4565348 1320019 0901705 1320176 Not Used 0901778 2120135 2120136 2720271
2 2 1 2 9 6 1 1 1 1 1 1 2 8 1 2 2 2 2 2 2 2 3 in./7.6cm 4 in./10cm
3 1 1 1 1 1 1 1 1 8 ft./2.44m
DESCRIPTION
REV.
Flatwasher 3/8" Nut 5/16"-18NC Lockwasher 5/16" Lockwasher 3/8" Battery Options: Prior to S/N 48582 S/N 48582 to Present Tie-Down, Battery Options: Prior to S/N 48582 S/N 48582 to S/N 50806 S/N 50806 to Present Seat, Battery Options: Prior to S/N 48582 S/N 48582 to Present Rod, Tie-Down Wingnut 3/8"-16NC Cable, Battery Washer, Hardened Nut 3/8"-16NC Bolt 3/8"-16NC x 1 1/2" Air Intake Weldment Fitting, Adapter Sender, Oil Pressure Gasket Air Cleaner Assembly Element, Air Cleaner Band, Mounting - Air Cleaner Clamp, Hose Elbow, Rubber 90° Screw, Machine #10-24NC x 1" (Prior to S/N 30660) Screw, Machine 10mm x 35mm (S/N 30660 to Present) Lockwasher #10 (Prior to S/N 30660) Lockwasher (S/N 30660 to Present) Elbow, Rubber 90° Flatwasher #10 (Prior to S/N 34060 Flatwasher (S/N 34060 to Present) Hose Hose, Air Intake Clamp, Hose Plate, Cover Tube, Exhaust U-Clamp Bracket, Muffler Clamp, Muffler Bracket, Charge Filter Filter, Charge Pressure Element, Charge Filter Line, Fuel (Return) (Prior to S/N 26251)
400RTS 500RTS
3120697
SECTION 2 GROUND CONTROLS FIGURE 2-11. ENGINE INSTALLATION - DEUTZ F3L1011 (CONTINUED) ITEM #
PART NUMBER
QTY.
63 64 65 66
2720058 1320022 2200462 2180348 2220317 2220805 Not Used 2180666 0641406 4565932 4280280 3600205 3790152 0641810 0641812 4761800
14 ft./4.27m
67 68 69 70 71 72 73 74 75 76
77 78 79 80 81 to 90 91 92 93 94 95 96 97 98
3536144 1670841 4565933 3740067 4711400 0700605 Not Used 4740308 4832000 0701016 0840046 0840047 2220273 1320095 4923062
4 2 1 2 2 1 2 1 1 1 1 2 2 2 1
1 1 1 2 2 2 2 1 1 2 1 1
DESCRIPTION Line, Fuel (Supply) Clamp, Hose Fitting, 90° (Prior to S/N 26251) Fitting, Barbed (Prior to S/N 26251) Fitting, Barbed (S/N 26251 to S/N 101987) Fitting, Barbed (S/N 101987 to Present) Fitting, Barbed (Prior to S/N 26251) Bolt 1/4"-20NC x 3/4" Tube, Air Intake Strip, Air Intake Gear Pump Assembly (See Figure 2-14 for Breakdown) O-Ring Bolt 1/2"-13NC x 1 1/4" (Prior to S/N 33431) Bolt 1/2"-13NC x 1 1/2" (S/N 33431 to Present) Lockwasher 1/2" Cover, Battery Options: Prior to S/N 48582 S/N 48582 to Present Tube, Air Intake Adapter Relay Washer, Flat 1/4" for F3L1011F/F3L2011 Screw, Hex Hd 6mm x 10mm for F3L1011F/F3L2011 Washer, Thick (S/N 34060 to Present) Lockwasher (S/N 34060 to Present) Bolt 10mm x 40mm (S/N 34060 to Present) Boot, Battery Pos. (S/N 83238 to Present) Boot, Battery Neg. (S/N 83238 to Present) Fitting, Reducer (S/N 101987 to Present) Clamp, Support (Not Shown) (S/N 103576 to Present) Harness, Start Assist Solenoid (Not Shown) (S/N 121830 to Present) —————————— Sealant, Pipe (Prior to S/N 103576)
0100043
A/R
2000107
Ref.
ENGINE COMPONENTS - DEUTZ F3L1011 (Prior to July 1995)
101 102
7020455 7014684
Ref. 1 1
Note: Parts Below Not Shown on Figure 2-11 Muffler (was p/n 7000694) Filter and Gasket Kit (Includes Fuel Line Washer, Oil Plug Washer, Oil Filter, Fuel Filter, Injector Tip Gasket and Valve Cover Gasket)
103 to 105 106 107 to 108 109 110 111
Not Used 7027210 Not Used 7012626 7020457 Not Used
3120697
REV.
1
Sender, Oil Temperature
1 1
Starter Alternator
400RTS 500RTS
A
2-55
SECTION 2 GROUND CONTROLS FIGURE 2-11. ENGINE INSTALLATION - DEUTZ F3L1011 (CONTINUED) ITEM #
PART NUMBER
QTY.
112
70003622 7020424 7012698 7016309 7016308 7019607 7020471 7020477 7027250
3 3 1 1 1 1 3 1 1
2000138
Ref.
ENGINE COMPONENTS - DEUTZ F3L1011F (July 1995 to S/N 121830)
Ref. 1
Note: Parts Below Not Shown on Figure 2-11 Muffler (was p/n 7000694)
113 114 115 116 117 118
201 202 203 204 205 206 207 208 209
Use 7020455 Not Used 7016328 7016331 Use 7019607 7020168 7020220 7020414
1 1 1 1 1 1 1
211
212
213
214 to 215 216 217 218 219 220 221 222
2-56
7020477 7024579 7020208 7012599 7020426 7020424 7020425 7012698 7020406 7020411 7020412 7020419 Not Used 7020471 Not Used 7027250 7000699 7020024 7020430 7020435
Injector Gasket, Injector Tip Pump, Fuel Supply Washer, Copper Ring, Air Intake (Plastic) Shutdown, Throttle Gasket, Exhaust Ring Gear Only Spring, Tension A
1 3 3 3 1 1 1 1 1 3
Gasket, Exhaust Manifold to Exhaust Pipe
1 1 1 1 1
Spring, Tension Seal (Doughnut) Breather Cap Gasket, Valve Cover Dipstick
7020479 7020417 70000851
REV.
Filter, Fuel Filter, Oil Device, Shutdown (was p/n 7016359) Sender, Oil Temperature Harness V-Belt Starter Options: Start with 11 Tooth Pinion (July 1995 to Present with 133 Tooth Ring Gear) (was p/n 7020416) Start with 9 Tooth Pinion (July 1995 to Present with 110 Tooth Ring Gear) Alternator Bracket, Alternator Mounting Ring Gear Options: 133 Tooth Ring Gear 110 Tooth Ring Gear 129 Tooth Ring Gear Pump, Fuel Injection Injector Gasket, Injector Tip Nozzle Pump, Fuel Supply Ring, Sealing O-Seal Between Fuel Pump & Engine Block Fitting, Tee Hose, Fuel Return
Use 7016332
210
DESCRIPTION
1 1 1
400RTS 500RTS
3120697
SECTION 2 GROUND CONTROLS FIGURE 2-11. ENGINE INSTALLATION - DEUTZ F3L1011 (CONTINUED) ITEM #
251 252 253 254 255 256 257
258 259 260 261 262 263 264 265 266 267 268 269
270 271 272
PART NUMBER
QTY.
2000242
Ref.
ENGINE COMPONENTS - DEUTZ F3L2011F (S/N 121830 to Present)
Ref. 1 1 1 1 1 1 1 3 3 3 3 1 1 1 1 1 3 1 1 3 1 1 1
Note: Parts Below Not Shown on Figure 2-11 Dipstick Gear, Ring Cap, Filler Pump, Oil Seal Between Oil Pump & Engine Block Filter, Oil Sender, Oil Temperature Pump, Injector (was p/n 7027242) Pump, Injector (was p/n 7027611) Pump, Injector (was p/n 7027612) Pump, Injector (was p/n 7027613) Gasket, Compensation Filter, Fuel Pump Fuel Supply (was p/n 7027238) O-Seal Between Fuel Pump & Engine Block Filter, Fuel In Line Gasket, Intake Manifold (was p/n 7020449) Solenoid, Start Assist V-Belt Gasket, Exhaust Manifold to Exhaust Pipe Starter Relay Alternator Regulator, Voltage Sensor, Oil Pressure (was p/n 7020443) Transmitter, Temperature Device, Shutdown O-Ring Spring, Tension Gasket, Intake Gasket, Exhaust Thermostat (was p/n 7020459) Spring, Compression
7027248 7024579 7020465 7020495 7020468 7016331 7027236 Use 7027246 Use 7027608 Use 7027609 Use 7027610 7020447 7020023 Use 70000916 7020411 7027245 Use 70001871 7027239 7020414 7020471 7020479 7026608 7020417 7027252 Use 7016330 7027241 7027251 7027249 7027250 7020449 7020471 Use 70003475 7020460
0250597 0256848 301
1 1 1 1 1 3 3 1 1 Ref. Ref. Ref. 1
1660184 1660234 Ref. 302 303 304
3120697
0080163 0700810 4831900
1 6 6
DESCRIPTION
PUMP COUPLING INSTALLATIONS: PRIOR TO S/N 30660 S/N 30660 TO PRESENT
REV. A
— 2
Coupling (Hayes) Options: Prior to S/N 30660 S/N 30660 to Present Note: Coupling Spine must be greased with lithium soap based grease prior to installation. Adapter, Pump Mounting Bolt, Metric 8mm x 20mm Lockwasher 8mm
400RTS 500RTS
2-57
SECTION 2 GROUND CONTROLS FIGURE 2-11. ENGINE INSTALLATION - DEUTZ F3L1011 (CONTINUED) ITEM #
PART NUMBER
QTY.
305 306
0701013 4832000
8 8
3020021
A/R
0275748
Ref.
401 402
4360357 2180360
1 1
403
2180749
1
0100020
A/R
Fitting, 45° —————————— Sealant, Pipe
0253875
Ref.
SPARK ARRESTOR INSTALLATION (OPTIONAL)
3220083
1
0256898
Ref.
4567159 1320021 3220036
1 1 1
0259488
Ref.
3220118
1
501
601 602 603
701
2-58
DESCRIPTION
REV.
Bolt 10mm x 28mm Lockwasher 10mm —————————— Grease, Coupling (Prior to S/N 103576) ENGINE DISTRESS SWITCH INSTALLATION (OPTIONAL)
1
Switch, Pressure Fitting, Tee
—
Arrestor, Spark (Includes Mounting Hardware) SPARK ARRESTOR INSTALLATION (OPTIONAL) (PRIOR TO S/N 65349)
—
Tube, Exhaust Clamp, Muffler 2 1/8" Arrestor, Spark SPARK ARRESTOR INSTALLATION (OPTIONAL) (S/N 65349 TO PRESENT)
1
Arrestor, Spark
400RTS 500RTS
3120697
SECTION 2 GROUND CONTROLS FIGURE 2-11. ENGINE INSTALLATION - DEUTZ F3L1011 (CONTINUED) ITEM #
3120697
PART NUMBER
QTY.
DESCRIPTION
400RTS 500RTS
REV.
2-59
SECTION 2 GROUND CONTROLS FIGURE 2-12. 110 VOLT GENERATOR INSTALLATION - DEUTZ (OPTIONAL)
2-60
400RTS 500RTS
3120697
SECTION 2 GROUND CONTROLS FIGURE 2-12. 110 VOLT GENERATOR INSTALLATION - DEUTZ (OPTIONAL) ITEM #
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22 23
3120697
PART NUMBER
QTY.
0251801
Ref.
0255038
Ref.
3580158 Not Used 0701012 4812000 0480059 4751500 4761500 0681510 7027887 Not Used 2460011 7003657
1
Pulley
2 2 1 1 2 2 1
Bolt, Metric 10MM x 25MM Flatwasher, Metric 10MM V-Belt Flatwasher 5/16" Lockwasher 5/16" Bolt 5/16"-18NC x 1 1/4" (Grade 8) Key, Woodruff
1 1 1
110 Volt Generator Control Box Assembly Note: Replacement 110V Control Box comes with 2 standard Receptacles p/n 4460190. Optional Industrial Twist Lock Receptacles p/n 44600027 must be ordered separately. Voltmeter Breaker, Circuit Lamp Switch, Toggle Plug, Hole Generator Assembly Armature with Slip Rings Brushes Holders, Brush Cap, Brush Holder Pulley Fan Cord, Power - 12ft. Length Bell End, Front Bell End, Rear Bearing Arm, Adjustment Bracket, Generator Mounting Nut 5/16"-18NC Fitting, Adapter Fitting, 45° Fitting, Nipple Switch, Pressure Fitting, Tee (Not Required after July 1994) Fitting, Coupling (Not Required after July 1994) Bolt, Metric 14MM x 30MM Cable, Electrical - 12/4 (Prior to S/N 92438) Cable, Electrical - 12/4 (S/N 92438 to Present)
2420203 4360542 2920162 7020191 3520028 7012558 7026199 7020108 7020109 7012513 3580134 7012514 7020193 7020110 7020111 7020190 0361815 4843410 3311501 2180730 2180749 2180537 4360037 2180360 2200261 0701414 1060012 1060515 Not Used
1 1 1 1 1 1 1 4 4 4 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 4 ft./1.2m 4 ft./1.2m
DESCRIPTION 110 VOLT GENERATOR INSTALLATION (DEUTZ) (OPTIONAL) (PRIOR TO JULY 1994) 110 VOLT GENERATOR INSTALLATION (DEUTZ) (OPTIONAL) (JULY 1994 TO PRESENT)
400RTS 500RTS
REV. G 2
2-61
SECTION 2 GROUND CONTROLS FIGURE 2-12. 110 VOLT GENERATOR INSTALLATION - DEUTZ (OPTIONAL) (CONTINUED) ITEM #
PART NUMBER
QTY.
24 25 26 27 28 29 30 31 32 33 34
3911004 3311001 4761000 0901609 0641507 4751500 4761500 3251476 0681610 4761600 4751600 0100011
2 2 2 1 2 2 2 1 2 2 2 A/R
2-62
DESCRIPTION
REV.
Screw, Machine #10-24NC x 1/2" Nut #10-24NC Lockwasher #10 Bracket, Control Box Mounting Bolt 5/16"-18NC x 7/8" Flatwasher 5/16" Lockwasher 5/16" Name tag - On/Off Bolt 3/8"-16NC x 1 1/4" (Grade 8) Lockwasher 3/8" Flatwasher 3/8" Loctite #242
400RTS 500RTS
3120697
SECTION 2 GROUND CONTROLS FIGURE 2-12. 110 VOLT GENERATOR INSTALLATION - DEUTZ (OPTIONAL) (CONTINUED) ITEM #
3120697
PART NUMBER
QTY.
DESCRIPTION
400RTS 500RTS
REV.
2-63
SECTION 2 GROUND CONTROLS FIGURE 2-13. PUMP ASSEMBLY - SUNSTRAND
2-64
400RTS 500RTS
3120697
SECTION 2 GROUND CONTROLS FIGURE 2-13. PUMP ASSEMBLY - SUNSTRAND ITEM #
PART NUMBER
QTY.
3600164 3600260
Ref. Ref. Ref.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
7007413 7007414 Use Item 101 7007416 7007417 Use Item 101 7007419 Not Used Not Used 7007420 7007208 7007421 Not Used 7007422 Use Item 101 7007424 Not Used 7007425
19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44
Use Item 104 Use Item 104 Use Item 104 Not Used Use Item 104 Use Item 104 Use Item 104 Use Item 104 Use Item 104 Use Item 104 7007435 7007436 7007437 7007438 7007439 7007440 7007441 7007442 Use Item 101 7007444 7007445 Use Item 104 See Note See Note 7007449 Use Item 101
3120697
DESCRIPTION PUMP ASSEMBLY - SUNSTRAND 13 Tooth Pump Spline (Prior to S/N 30660) 15 Tooth Pump Spline (S/N 30660 to Present)
1 1 1 1 1 2 2
Shim Kit - Relief Valve Plug O-Ring Spring, Relief Valve Valve, Relief O-Ring Plug
2 2 10
Plug Plug Screw
2 1 1
Gasket, Servo Cover Nut, Special Cover, Adjustment
1 1 1 1
Bearing, Needle —————————— Ring, Retaining Washer Spring
1 1 3 7 1 1 1 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1
Washer Retainer Pin, Slipper Holddown Piston Assembly Guide, Slipper Guide, Retainer Pin, Spring Screw - 12 Point Head Bearing, Ball Ring Ring Pin, Spring Handle, Pin Sleeve, Bearing Gasket, Front Cover Pin Plug, Expansion Pin O-Ring (Note: Use Items 101 & 103) Ring, Load Temper (Note: Use Items 101 & 103) Housing, Pump Ring, Back-Up
400RTS 500RTS
REV. A B
2-65
SECTION 2 GROUND CONTROLS FIGURE 2-13. PUMP ASSEMBLY - SUNSTRAND (CONTINUED) ITEM #
PART NUMBER
QTY.
45 46 47 48 49 50 51 52 53 54 55 56 57
Use Item 101 Use Item 103 7007453 7007208 7007454 Use Item 104 7007456 7001438 Use Item 104 7007458 See Note Use Item 101
1 1 3 1 1 1 6 10 1 1 1 1
7007461 7010121 Use Item 104 Use Item 103 Use Item 103 Use Item 103 7007466 Use Item 101 7007468 7007469 7007470 7007471 7007490 7007491 7007492 7007482 7007483 7007484 7007485 7007486 7007487 7007488 7007499 See Note 7007494 See Note 7007472 Use 7010122 7007474 7007496 7007497 7007498 7007478 7001498 Use Item 101 Use Item 101
1 1 1 1 1 1 1 3 2 2 1 1 2 2 2 1 1 1 1 1 1 1 1 2 1 2 1 2 1 1 1 1 2 2 2 1
58 59 60 61 62 63 64 65 66 67
68 69 70 71 72 73 74 75 76 77 78 79 80 81
82 83 84 85
2-66
DESCRIPTION
REV.
O-Ring Cover, Gerotor Bolt, Hex Plug Cover, Front Block, Cylinder Screw - 12 Point Head Washer Swash plate Journal, Bearing Seal, Lip (Note: Use Items 101 & 104) O-Ring Shaft, Main Pump 13 Tooth Pump Spline (Prior to S/N 30660) 15 Tooth Pump Spline (S/N 30660 to Present) Plate, Valve Gerotor Assembly Pin Key, Woodruff Adaptor, Remote Filtration (Without Bypass) O-Ring Screw Screw Plug Cover, Servo (With Adjuster) Stop, Servo (Not Shown) Nut, Special (Not Shown) Ring, External (Not Shown) Cover, Servo (Without Adjuster) Guide, Spring Stop, Servo Spring Screw Guide, Spring Ring, Retaining Locknut Ring, Piston (Note: Use Items 101 & 102) Piston, Servo O-Ring (Note: Use Items 101 & 102) Valve, By-Pass Valve, Pressure Release (Includes Item 6) (was p/n 7007473) Control, Dual Oil-Filled Coil Assembly (Pilot) Plug (Pump) Plug (Valve Harness) Screw Screw O-Ring O-Ring
400RTS 500RTS
3120697
SECTION 2 GROUND CONTROLS FIGURE 2-13. PUMP ASSEMBLY - SUNSTRAND (CONTINUED) ITEM #
PART NUMBER
QTY.
86 87 88 89
7007475 7007477 7007476 7010120
1 2 1 1
101
2900752
1
102 103 104
7007412 2900826 2900827
1 1 1
3120697
DESCRIPTION
REV.
Plug, Orifice/Screen -.156 Plug, Orifice -.37 Adapter, Auxiliary Pump Spacer/Gasket —————————— Seal Kit - Complete (Includes Items 3,6,14,15,37,41,42,44, 45,55,56,63,76,78,84 and 85) Seal Kit - Servo Piston (Includes Items 76 and 78) Charge Pump Kit (Includes Items 41,42,46,59,60,61) Cylinder Block Kit (Includes Items 19-28, 40,50,53,55,58)
400RTS 500RTS
2-67
SECTION 2 GROUND CONTROLS FIGURE 2-14. PUMP ASSEMBLY - BARNES
2-68
400RTS 500RTS
3120697
SECTION 2 GROUND CONTROLS FIGURE 2-14. PUMP ASSEMBLY - BARNES ITEM #
PART NUMBER
QTY.
3600205
Ref.
1 2 3 4 5 6 7 8 9 10 11 12 13 14
7010955 Use Item 51 7010956 Use Item 51 Use Item 51 7010957 Use Item 51 7010996 7010959 Not Used 7010997 7010998 7010960 7010961
1 1 1 2 2 2 2 1 4
Ring, Retaining Seal Shaft Flange, Mounting Ring, Back-up E-Seal Bearing O-Ring Housing, Gear Pin, Dowel
1 1 1 4
51
7010953
1
Gear, Idler Gear, Drive Cover, End Bolt —————————— Seal Kit (Includes Items 2,4,5 and 7)
3120697
DESCRIPTION PUMP ASSEMBLY - BARNES
400RTS 500RTS
REV. —
2-69
SECTION 2 GROUND CONTROLS FIGURE 2-15. GROUND CONTROL BOX INSTALLATION
2-70
400RTS 500RTS
3120697
SECTION 2 GROUND CONTROLS FIGURE 2-15. GROUND CONTROL BOX INSTALLATION ITEM #
PART NUMBER
QTY.
DESCRIPTION
0860810 0861010 0861011 0861539
Ref. Ref. Ref. Ref. Ref.
0860812 0861234
Ref. Ref.
GROUND CONTROL BOX INSTALLATIONS: FORD POWEREDMACHINES FORD DIS 423 POWERED MACHINES (400RTS) FORD DIS 423/LRG-425 POWERED MACHINES (500RTS) FORD LRG-425 POWERED MACHINES (500RTS) (CSA SPEC) (S/N 103703 TO PRESENT) DEUTZ POWERED MACHINES DEUTZ POWERED MACHINES (CSA SPEC) (S/N 103703 TO PRESENT)
1
1 Use 4845486 4845486 4844268
2
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
28 29
3120697
1 3252217 3252642 4420037 3740049 4761400 3311401 3640500 4460298 4460301 4460299 4460300 4460309 4460305 4460306 4460307 4360216 4760600 3310601 4360232 4761000 3311001 4460051 4460071 3300048 0960238 2420009 2420091 2420156 2420091 1701682 4360274
4 ft./.2m
A/R 10 10 1 44 1 2 1 1 3 3 3 1 2 2 1 4 A/R 6 2 6 6 1 1
1 1
REV. 8 5 6 1 9 6
Box, Ground Control Options: 500RTS (Prior to S/N 78383) (was p/n 4844268) 500RTS (S/N 78383 to Present) 400RTS Lid Options: Lid (Prior to S/N 65040) Lid (S/N 65040 to Present) Strip, Rubber Relay - 12V Lockwasher 1/4" Nut 1/4"-20NC Rail, Mounting Block, Terminal Marker, Terminal Stop, Terminal Barrier, Terminal Bar, Buss - 3 Position Screw Washer Sleeve Breaker, Circuit - 30 Amp Lockwasher #6 Nut #6-32NC Breaker, Circuit - 15 Amp Flatwasher #10 (Prior to S/N 78383) Nut #10-24NC Connector, Strain Relief Connector, Strain Relief (Prior to S/N 30660) Locknut, Conduit Bushing (Prior to S/N 108336) Hourmeter Voltmeter Options: 500RTS (Prior to S/N 78383) 500RTS (S/N 78383 to Present) 400RTS Decal - Relay Functions Switch, Push Button (Start)
400RTS 500RTS
2-71
SECTION 2 GROUND CONTROLS FIGURE 2-15. GROUND CONTROL BOX INSTALLATION (CONTINUED) ITEM #
PART NUMBER
30
QTY. 1
4360290 4360469 1 set
31 32
7010698 2860030 4360267
1 1
4360281 4360478 33
34 35 36 37 38 39 40 41 42 43
Use 4360475 4360475 0100035 4360314 3790012 2600093 3300177 4740120 0750806 3911008 Not Used
1 1 1 A/R 1 1 1 2 5 2 A/R 1
2420128 2420111 44
1 2420127 Not Required
45
46 47 48 49 50
51 to 53 54 55 56 57 58 59 60 61 62
2-72
3520026 4360212 4761000 3740077 4460303 4740066 4360228 Not Required Not Required Not Used 4070987 0720603 3321001 4750600 3520026 3520028 3340841 3910606 2420084
A/R 1 1 A/R 1 1 1 1
5 5 8 2 A/R A/R 4 2 2
DESCRIPTION
REV.
Switch, Key (Select) Options: Prior to S/N 65040 S/N 65040 to Present (Common Key Style) Key, Replacement Options: Prior to S/N 65040 S/N 65040 to Present (Common Key Style) Block, Contact (Prior to S/N 66916) Block, Contact Options: Prior to S/N 66916 S/N 66916 to Present Switch, Push/Pull (Emergency Stop) Options: Prior to S/N 66916 (p/n was 4360289) S/N 66916 to Present Loctite #222 (Not Shown) (Prior to S/N 78383) Switch, Toggle (Lift) O-Ring Hinge Nut, Tinnerman Washer, Nylon Screw, Round Head #8-32NC x 3/4" Screw, Round Head #10-24NC x 1" Gauge, Oil Pressure Options: Ford Deutz Gauge, Water Temperature Options: Ford Deutz Options: Plug, Hole (Ford) Breaker, Circuit - 3 Amp (Deutz) Lockwasher #10 Relay - 6V Strip, Ground Relay Washer, Thrust (Prior to S/N 66916) Switch, Remote Speed Set (August 1995 to Present) Ford Ford DIS 423/LRG-425 Deutz Shim,.015 (S/N 65040 to Present) Screw #6-32NC x 3/8” (S/N 65040 to Present) Nut #10-32NC (S/N 78383 to Present) Flatwasher #6 (S/N 78383 to Present) Plug (S/N 78383 to Present) Plug (S/N 78383 to Present) Pad, PVC (Not Shown) (S/N 108336 to Present) Screw #6-32 x 3/4 (S/N 108336 to Present) Kit, Gauge Light (S/N 108336 to Present)
400RTS 500RTS
3120697
SECTION 2 GROUND CONTROLS FIGURE 2-15. GROUND CONTROL BOX INSTALLATION (CONTINUED) ITEM #
101 102 103 104 105 106
201 202
PART NUMBER
QTY.
DESCRIPTION
0255557 0255558 0253348 0272224
Ref. Ref. Ref. Ref. Ref.
0253350 0258665
Ref. Ref.
GROUND CONTROL BOX INSTALLATION FORD DIS 423 - 400RTS FORD DIS 423/425 - 500RTS FORD - 400RTS/500RTS FORD LRG-425 - 500RTS (CSA SPEC) (S/N 103703 TO PRESENT) DEUTZ - 400RTS/500RTS DEUTZ - 500RTS (CSA SPEC) (S/N 103703 TO PRESENT)
Not Used 0641410 4751400 4761400 3311401 0362591
2 4 2 2 1
0250790
Ref.
4360331 3790012
1 1 Ref.
301 302
4360330 3790012
1 1 Ref.
401 402
3120697
4360314 3790012
1 1
REV. A A A 1 A 1
Bolt 1/4"-20NC x 1-1/4" Flatwasher 1/4" Lockwasher 1/4" Nut 1/4"-20NC Bar, Brace OPTIONAL DUAL FUEL CONTROLS INSTALLATION
12
Switch, Toggle (Select) O-Ring OPTIONAL PLATFORM EXTENSION CONTROLS INSTALLATION - SINGLE EXTENSION Switch, Toggle (Extend) O-Ring OPTIONAL PLATFORM EXTENSION CONTROLS INSTALLATION - DUAL EXTENSIONS Switch, Toggle (Platform Select) O-Ring
400RTS 500RTS
2-73
SECTION 2 GROUND CONTROLS FIGURE 2-16. HOODS AND BEACON LIGHT INSTALLATION
2-74
400RTS 500RTS
3120697
SECTION 2 GROUND CONTROLS FIGURE 2-16. HOODS AND BEACON LIGHT INSTALLATION ITEM #
1 2 3 4 5 6 7 8 9 10 11 12 13 14
101 102 103 104 105 106 107 108 109 110 111 112 113 114 115
116 117 118 119 120 121 122 123
3120697
PART NUMBER
QTY.
0253280
Ref.
2680407 3536371 3536372 3536373 Not Used 2940042 0100011 Not Used Not Used 0641406 4751400 4761400 3300353 4060803
1 1 1 1
HOOD INSTALLATION - LEFT SIDE (STANDARD ON ALL MACHINES)
Latch Loctite #242 (Not Shown)
32 32 32 20
Bolt 1/4"-20NC x 3/4" Flatwasher 1/4" Lockwasher 1/4" Nut, Tinnerman Trim - Strip —————————— Kit, Hood (Includes Items 1-4) Note: Replacement decals must be ordered separately - See Section 8.
7.5ft./2.3m
1 Ref.
0253382
Ref.
2680408 3536430 4844024 3536431 3535352 4844279 0641406 4761400 4751400 3300364 3941406 2940042 0641408 0100011
1 1 1 1 1 1 20 20 34 16 6 2 4 A/R 1
10 2 1 16 16 16 6 8
REV. 4
Hood Weldment - Left Side Plate - Left Side Rear Plate - Left Side Front Plate - Left Side
2 A/R
2902129
Use 3380515 3380515 3311405 2820047 3536622 0641508 4761500 4751500 3311401 3300353
DESCRIPTION
HOOD INSTALLATION - RIGHT SIDE (DIESEL MACHINES)
7
Hood Weldment - Right Side Plate - Air Exhaust Snorkel, Exhaust Plate - Right Side Rear Plate - Air Intake Plate - Right Side Front Bolt 1/4"-20NC x 3/4" Lockwasher 1/4" Flatwasher 1/4" Nut, Tinnerman Screw, Self-Tapping 1/4" x 3/4" (Prior to S/N 44721) Latch, Flush Mounting Bolt 1/4"-20NC x 1" Loctite #242 (Not Shown) Plate - Right Side Inside Options: Prior to S/N 117135 (was p/n 3536434) S/N 117135 to Present Locknut 1/4"-20NC Foam, Acoustical Cover, Pump Bolt 5/16"-18NC x 1" Lockwasher 5/16" Flatwasher 5/16" Nut 1/4"-20NC (S/N 44721 to Present) Nut, Tinnerman 1/4"-20NC (S/N 44721 to Present)
400RTS 500RTS
2-75
SECTION 2 GROUND CONTROLS FIGURE 2-16. HOODS AND BEACON LIGHT INSTALLATION (CONTINUED) ITEM #
PART NUMBER
QTY.
DESCRIPTION
124 125 126
4711400 4060969 3820019
6 1 6
2902130
1 Ref.
Flatwasher 1/4” (S/N 44721 to Present) Shield, Intake (S/N 48837 to Present) Rivet (S/N 48837 to Present) —————————— Kit, Hood (Includes Items 101-106, 115, 118 & 125) Note: Replacement decals must be ordered separately - See Section 8.
0253299
Ref.
2680406 3536349 3536350 3536351 3536622 3300353 0641406 4751400 4761400 3311405 0641408 0641406 2940042 0100011 0362100
1 1 1 1 1 9 9 20 10 9 10 2 2 A/R 1
0254949 0255269
Ref. Ref. Ref.
201 202 203 204 205 206 207 208 209 210 211 212 213 214 215
301
1 2680415 2680419
302
1 3538188 3538743 3570984
303
1 3538189 3538744 3570983
304
1 3538450 3538745 3536351
2-76
HOOD INSTALLATION - RIGHT SIDE (FORDVSG 411 GAS MACHINES)
REV.
2
Hood Weldment - Right Side Plate - Right Side Front Plate - Right Side Rear Plate - Inside Cover Cover, Pump Nut, Tinnerman Bolt 1/4"-20NC x 3/4" Flatwasher 1/4" Lockwasher 1/4" Locknut 1/4"-20NC Bolt 1/4"-20NC x 1" Bolt 1/4"-20NC x 3/4" Latch, Flush Mount Loctite #242 Bar HOOD INSTALLATION - RIGHT SIDE OPTIONS: FORD LSG 423 GAS MACHINES FORD LRG-423 DIS/LRG 425 GAS MACHINES
A 6
Hood Weldment - Right Side Ford LSG-423 Ford LRG-423/LRG-425 Plate - Right Side Front Options: Ford LSG-423 Ford LRG-423/LRG-425 Options: Prior to S/N 46528 S/N 46528 to Present Plate - Right Side Rear Options: Ford LSG-423 Ford LRG-423/LRG-425 Options: Prior to S/N 46528 S/N 46528 to Present Plate - Inside Cover Options: Ford LSG-423 Ford LRG-423/LRG-425 Options: Prior to S/N 37789 S/N 37789 to Present
400RTS 500RTS
3120697
SECTION 2 GROUND CONTROLS FIGURE 2-16. HOODS AND BEACON LIGHT INSTALLATION (CONTINUED) ITEM #
PART NUMBER
305
306 307 308 309 310 311 312 313 314 315 316 317
401
3120697
4060887 4060893 1670560 3300353 0641406 4751400 4761400 3311405 0641408 0641412 2940042 0100011 0362100 0751006
QTY.
DESCRIPTION
1
Shield, Pump Cover Options: Ford LSG-423 Ford LRG-423/LRG-425 Cover Plate Nut, Tinnerman Bolt, 1/4"-20NC x 3/4" Flatwasher 1/4" Lockwasher 1/4" Locknut 1/4"-20NC Bolt, 1/4"-20NC x 1" Bolt 1/4"-20NC x 1 1/2" Lg. (Prior to S/N 46528) Latch, Flush Mount Loctite Bar Screw, Sheet Metal (Prior to S/N 46528) —————————— Kit, Hood (Includes Items 301-306) Note: Replacement decals must be ordered separately - See Section 8.
1 A/R A/R A/R A/R 4 A/R 1 2 A/R 1 2
2902131
1 Ref.
0253445
Ref.
2920105 7016603 4060829 3041404 0641406 4751400 3311405
1 1 1 2 2 2 2
BEACON LIGHT INSTALLATION (HOOD MOUNTED) (OPTION)
REV.
2
Light, Strobe - Amber Replacement Bulb Guard, Wire Screw, Self-Tap 1/4" x 1/2" Bolt 1/4"-20NC x 3/4" Flatwasher 1/4" Locknut 1/4"-20NC
400RTS 500RTS
2-77
SECTION 2 GROUND CONTROLS FIGURE 2-16. HOODS AND BEACON LIGHT INSTALLATION (CONTINUED) ITEM #
2-78
PART NUMBER
QTY.
DESCRIPTION
400RTS 500RTS
REV.
3120697
SECTION 3 SCISSORS ARMS
3120697
400RTS 500RTS
3-1
SECTION 3 SCISSORS ARMS FIGURE 3-1. SIZZORS ARMS INSTALLATION - 400RTS (PRIOR TO S/N 41058)
3-2
400RTS 500RTS
3120697
SECTION 3 SCISSORS ARMS FIGURE 3-1. SIZZORS ARMS INSTALLATION - 400RTS (PRIOR TO S/N 41058) ITEM #
1 2 3 4 5
6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
22 23 24 25 26 27 28 29 30 31 32 33 34
35
3120697
PART NUMBER
QTY.
0253916 0253917
Ref. Ref.
0200484 0961731 0200485 0200486 0200516
1 4 1 1 1 1
3422154 3422172 0200517 0200490 0961731 0200491 0961731 0200494 0961731 0200493 0961731 1440237 0681630 3311605 3536607 3422152 3422153 3422154 3422155 3422156 3422157 3422158 3422171 3422102 3422103 4740401 3841203 0641714 4761700 3311701 0641612 4761600 3311601 0641608 2160006 Use 1683467 1683467 3340664
1 1 3 1 3 1 3 1 4 28 45 53 2 1 2 3 1 1 3 1
1 1 1 1 1 1 1 1 2 1 1 30 1
6
DESCRIPTION ARMS ASSEMBLY ARMS ASSEMBLY (CSA)
REV. 7 6
Arm Weldment (Bottom Outboard) Bushing, Bronze Arm Weldment (Bottom Inboard) Arm Weldment (2nd Inboard) Arm Weldment (3rd Inboard) Pin, Pivot Options: Standard CSA Arm Weldment (Top Inboard) Arm Weldment (2nd Outboard - Right Side) Bushing, Bronze Arm Weldment (3rd Outboard - Right Side) Bushing, Bronze Arm Weldment (2nd Outboard - Left Side) Bushing, Bronze Arm Weldment (Top Outboard) Bushing, Bronze Collar Bolt 3/8"-16NC x 3 3/4" (Grade 8) Locknut 3/8"-16NC Prop, Safety Pin, Pivot Pin, Pivot Pin, Pivot Pin, Pivot Pin, Pivot Pin, Pivot Pin, Pivot Options: Standard CSA Pin, Pivot Pin, Pivot Washer, Special Shaft, Keeper Bolt 7/16"-14NC x 1 3/4" Lockwasher 7/16" Nut 7/16"-14NC Bolt 3/8"-16NC x 1 1/2" Lockwasher 3/8" Nut 3/8"-16NC Bolt 3/8"-16NC x 1" Fitting, Grease Lift Cylinder Assembly Options (See Section 5 for Breakdown): Prior to S/N 28615 (was p/n 1682969) SN 28615 to Present Pad, Sliding
400RTS 500RTS
3-3
SECTION 3 SCISSORS ARMS FIGURE 3-1. SIZZORS ARMS INSTALLATION - 400RTS (PRIOR TO S/N 41058) (CONTINUED) ITEM #
PART NUMBER
QTY.
36 37 38 39
0641626 4751600 3422169 0200518 0961731 1320095 4740310
8 16 1 1 3 1 2
0100011 2901329
A/R 1
0254274
Ref.
1320162 0641522 4751500 4761500 3311501 2820025
6 6 6 6 6 22 Ft.
0252587
Ref.
40 41
101 102 103 104 105 106
201
24 Use 3340841 3340841
3-4
DESCRIPTION
REV.
Bolt 3/8"-16NC x 3 1/4" Flatwasher 3/8" Pin, Pivot Arm Weldment (Upper Mid - Outboard) Bushing, Bronze Clamp, Hose (Not Shown) Washer, Thrust —————————— Loctite #242 Arm Kit, Complete (Includes Items 1,2,3,4,6,7 8,9,10,14) (Not Shown) HOSE CLAMP ASSEMBLY
A
Clamp, Hose Bolt 5/16"-18 x 2 3/4" Flatwasher 5/16" Lockwasher 5/16" Nut 5/16" Plastic, Spring Guard (Not Shown) ARM PADS
3
Pad, Polyurethane Options: Prior to S/N 47175 (p/n was 3340645) S/N 47175 to Present
400RTS 500RTS
3120697
SECTION 3 SCISSORS ARMS FIGURE 3-1. SIZZORS ARMS INSTALLATION - 400RTS (PRIOR TO S/N 41058) (CONTINUED) ITEM #
3120697
PART NUMBER
QTY.
DESCRIPTION
400RTS 500RTS
REV.
3-5
SECTION 3 SCISSORS ARMS FIGURE 3-2. SIZZORS ARMS INSTALLATION - 400RTS (S/N 41058 TO PRESENT)
3-6
400RTS 500RTS
3120697
SECTION 3 SCISSORS ARMS FIGURE 3-2. SIZZORS ARMS INSTALLATION - 400RTS (S/N 41058 TO PRESENT) ITEM #
1 2 3 4 5
6 7 8 9 10 11 12 13 14
15 16 17 18 19 20 21 22
23 24 25 26 27 28 29 30 31 32 33 34 35
3120697
PART NUMBER
QTY.
0257729 0257730
Ref. Ref.
0200484 0961731 0200551 0200552 0200578
1 4 1 1 1 1
3422619 3422172 0200579 0200490 0961731 0200491 0961731 0200494 0961731 0200493 0961731 1440324 0681830 3311805 3536607 3570875 3422617 3422618 3422619 3422620 3422621 3422622 3422623 3422662 3422624 3422631 4740401 3841203 0641714 4761700 3311701 0630524 Not Used 3311705 0641608 2160006 1683467 3340664
DESCRIPTION ARMS ASSEMBLY ARMS ASSEMBLY (CSA)
1 2 1 1 1 1 2
Arm Weldment (Bottom Outboard) Bushing, Bronze Arm Weldment (Bottom Inboard) Arm Weldment (2nd Inboard) Arm Weldment (3rd Inboard) Pin, Pivot Options: Standard CSA Arm Weldment (Top Inboard) Arm Weldment (2nd Outboard - Right Side) Bushing, Bronze Arm Weldment (3rd Outboard - Right Side) Bushing, Bronze Arm Weldment (2nd Outboard - Left Side) Bushing, Bronze Arm Weldment (Top Outboard) Bushing, Bronze Collar Bolt 1/2"-13NC x 3 3/4" (Grade 8) Locknut 1/2"-13NC Prop, Safety Options: Prior to S/N 42949 S/N 42949 to Present Pin, Pivot Pin, Pivot Pin, Pivot Pin, Pivot Pin, Pivot Pin, Pivot Pin, Pivot Pin, Pivot Options: Prior to S/N 42215 S/N 42215 to Present Pin, Pivot Washer, Special Shaft, Keeper (Prior to S/N 42215) Bolt 7/16"-14NC x 1 3/4" (Prior to S/N 42215) Lockwasher 7/16" (Prior to S/N 42215) Nut 7/16"-14NC (Prior to S/N 42215) Carriage Bolt 7/16"-14NC x 1 1/2"
2 2 30 1 6
Locknut 7/16"-14NC Bolt 3/8"-16NC x 1" Fitting, Grease Lift Cylinder Assembly (See Section 5 for Breakdown) Pad, Sliding
1 1 3 1 3 1 3 1 4 28 45 53 2
1 2 3 1 1 3 2 1
400RTS 500RTS
REV. 3 3
3-7
SECTION 3 SCISSORS ARMS FIGURE 3-2. SIZZORS ARMS INSTALLATION - 400RTS (S/N 41058 TO PRESENT) ITEM #
PART NUMBER
QTY.
DESCRIPTION
36 37 38 39
0641626 4751600 3422626 0200518 0961731 1320095 0100011 Not Used 4740310 Not Used 2540002
8 16 1 1 3 1 A/R
Bolt 3/8"-16NC x 3 1/4" Flatwasher 3/8" Pin, Pivot Arm Weldment (Upper Mid - Outboard) Bushing, Bronze Clamp, Hose (Not Shown) Loctite #242
4ft/1.2m
2901536
1
0254274
Ref.
1320162 0641522 4751500 4761500 3311501 2820025
6 6 6 6 6 22 Ft.
0252587
Ref.
40 41 42 43 44 45
101 102 103 104 105 106
201
24 Use 3340841 3340841
3-8
2
REV.
Washer, Thrust Grommet (Not Shown) —————————— Arm Kit, Complete (Includes Items 1 thru 10,14 and 39) (Not Shown) HOSE CLAMP ASSEMBLY
A
Clamp, Hose Bolt 5/16"-18 x 2 3/4" Flatwasher 5/16" Lockwasher 5/16" Nut 5/16" Plastic, Spring Guard (Not Shown) ARM PADS
3
Pad, Polyurethane Options: Prior to S/N 47175 (p/n was 3340645) S/N 47175 to Present
400RTS 500RTS
3120697
SECTION 3 SCISSORS ARMS FIGURE 3-2. SIZZORS ARMS INSTALLATION - 400RTS (S/N 41058 TO PRESENT) ITEM #
3120697
PART NUMBER
QTY.
DESCRIPTION
400RTS 500RTS
REV.
3-9
SECTION 3 SCISSORS ARMS FIGURE 3-3. SIZZORS ARMS INSTALLATION - 500RTS (PRIOR TO S/N 27997)
3-10
400RTS 500RTS
3120697
SECTION 3 SCISSORS ARMS FIGURE 3-3. SIZZORS ARMS INSTALLATION - 500RTS (PRIOR TO S/N 27997) ITEM #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34
35 36 37 38
3120697
PART NUMBER
QTY.
0253611 0253612
Ref. Ref.
0200484 0961731 0200485 0200486 0200487 0200488 0200489 0200490 0961731 0200491 0961731 0200492 0961731 0200493 0961731 1440237 0681630 3311605 3536607 3422152 3422153 3422154 3422155 3422156 3422157 3422158 3422102 3422103 4740401 3841203 0641714 4761700 3311701 0641612 4761600 3311601 0641608 2160006
1 4 1 1 1 1 1 1 3 1 3 1 3 1 4 34 51 59 2 1 2 5 1 1 3 2 2 2 2 2 2 2 2 2 3 2 2 38 2
Use 1683468 1683468 3340664 0641626 4751600 3422169
6 8 16 1
DESCRIPTION ARMS ASSEMBLY ARMS ASSEMBLY (CSA)
REV. 9 F
Arm Weldment (Bottom Outboard) Bushing, Bronze Arm Weldment (Bottom Inboard) Arm Weldment (2nd Inboard) Arm Weldment (3rd Inboard) Arm Weldment (4th Inboard) Arm Weldment (Top Inboard) Arm Weldment (2nd Outboard - Right Side) Bushing, Bronze Arm Weldment (3rd Outboard - Right Side) Bushing, Bronze Arm Weldment (4th Outboard - Right Side) Bushing, Bronze Arm Weldment (Top Outboard) Bushing, Bronze Collar Bolt 3/8"-16NC x 3 3/4" (Grade 8) Locknut 3/8"-16NC Prop, Safety Pin, Pivot Pin, Pivot Pin, Pivot Pin, Pivot Pin, Pivot Pin, Pivot Pin, Pivot Pin, Pivot Pin, Pivot Washer, Special Shaft, Keeper Bolt 7/16"-14NC x 1 3/4" Lockwasher 7/16" Nut 7/16"-14NC Bolt 3/8"-16NC x 1 1/2" Lockwasher 3/8" Nut 3/8"-16NC Bolt 3/8"-16NC x 1" Fitting, Grease Lift Cylinder Assembly Options (See Section 5 for Breakdown): Prior to S/N 28655 (was p/n 1682748) S/N 28655 to Present Pad, Sliding Bolt 3/8"-16NC x 3 1/4" Flatwasher 3/8" Pin, Pivot
400RTS 500RTS
3-11
SECTION 3 SCISSORS ARMS FIGURE 3-3. SIZZORS ARMS INSTALLATION - 500RTS (PRIOR TO S/N 27997) (CONTINUED) ITEM #
PART NUMBER
QTY.
DESCRIPTION
39
0200494 0961731
1 3 1
Arm Weldment (2nd Outboard - Left Side) Bushing, Bronze Pin, Pivot Options: Standard CSA Pin, Pivot Options: Standard CSA Arm Weldment (4th Outboard - Left Side) Bushing, Bronze Arm Weldment (3rd Outboard - Left Side) Bushing, Bronze Clamp, Hose (Not Shown) Washer, Thrust Options: Standard CSA —————————— Loctite, #242 Arm Kit, Complete (Includes Items: 1,2,3,4,5, 6,7,8,9,10 and 14) Not Shown
40 3422154 3422172 41
42 43 44 45
2 3422158 3422171 0200506 0961731 0200518 0961731 1320095
1 3 1 3 1 2
4740310 Not Required 0100011
A/R
2901328
1
0254272
Ref.
101
0641522 0641510 4751500 4761500 3311505 4060806 2820025 1320270 0641512
A/R 7 10 A/R 7 6 10 7 10 1 Ft. 66 Ft. 13 4
0252588
Ref.
1320162 1320061 102
103 104 105 106 107 108 109
201
32 3340645 3340841 3340848
3-12
HOSE CLAMP ASSEMBLY
REV.
4
Clamp, Hose Options: Prior to S/N 70211 S/N 70211 to Present Bolt Options: Bolt 5/16"-18 x 2 3/4" (Prior to S/N 70211) Bolt 5/16"-18 x 1 1/4" (S/N 70211 to Present) Flatwasher 5/16" Lockwasher 5/16" (Prior to S/N 70211) Locknut 5/16" Shield, Flex Trim (Not Shown) (Prior to S/N 101987) Plastic, Spring Guard (Not Shown) Clamp (S/N 70211 to Present) Bolt 5/16”-18NC x 1 1/2” (S/N 70211 to Present) ARM PADS
3
Pad, Polyurethane Options: Prior to S/N 47175 S/N 47175 to S/N 50806 S/N 50806 to Present
400RTS 500RTS
3120697
SECTION 3 SCISSORS ARMS FIGURE 3-3. SIZZORS ARMS INSTALLATION - 500RTS (PRIOR TO S/N 27997) (CONTINUED) ITEM #
3120697
PART NUMBER
QTY.
DESCRIPTION
400RTS 500RTS
REV.
3-13
SECTION 3 SCISSORS ARMS FIGURE 3-4. SIZZORS ARMS INSTALLATION - 500RTS (S/N 27997 TO PRESENT)
3-14
400RTS 500RTS
3120697
SECTION 3 SCISSORS ARMS FIGURE 3-4. SIZZORS ARMS INSTALLATION - 500RTS (S/N 27997 TO PRESENT) ITEM #
1 2 3 4 5 6
7 8 9
PART NUMBER
QTY.
0256818 0272966 0256819 0272967
Ref. Ref. Ref. Ref. Ref.
0200484 0961731 0200551 0200552 0200553 0200554 0200555 0200740 0200490 0961731 0200491 0961731 0200492 0961731
10
11 12 13 14
15 16 17 18 19 20 21 22 23 24 25 to 27 28 29
30 31 32
3120697
0200493 0200739 0961731 1440324 0681830 3311805 Use 3570875 3570875 3422617 3422618 3422619 3422620 3422621 3422622 3422623 3422624 3422631 4740401 Not Used 3311705 0641612 0630524 4761600 3311605 0641608
1 4 1 1 1 1 1
1 3 1 3 1 3 1
4 34 A/R 51 2
1 2 5 1 1 3 2 2 2 4 4 4
16 8 4
DESCRIPTION ARMS ASSEMBLIES STANDARD (PRIOR TO S/N 112737) STANDARD (S/N 112737 TO PRESENT) CSA (PRIOR TO S/N 112737) CSA (S/N 112737 TO PRESENT)
REV. 12 1 11 1
Arm Weldment (Bottom Outboard) Bushing, Bronze Arm Weldment (Bottom Inboard) Arm Weldment (2nd Inboard) Arm Weldment (3rd Inboard) Arm Weldment (4th Inboard) Arm Weldment (Top Inboard) Options: Prior to S/N 112737 S/N 112737 to Present Arm Weldment (2nd Outboard - Right Side) Bushing, Bronze Arm Weldment (3rd Outboard - Right Side) Bushing, Bronze Arm Weldment (4th Outboard - Right Side) Bushing, Bronze Arm Weldment (Top Outboard) Options: Prior to S/N 112737 S/N 112737 to Present Bushing, Bronze Collar Bolt 1/2"-13NC x 3 3/4" (Grade 8) Locknut 1/2"-13NC Prop, Safety Options: Prior to S/N 42949 (was p/n 3536607) S/N 42949 to Present Pin, Pivot Pin, Pivot Pin, Pivot Pin, Pivot Pin, Pivot Pin, Pivot Pin, Pivot Pin, Pivot Pin, Pivot Washer, Special Locknut 7/16”-14NC (S/N 41058 to Present) Bolt Options: Bolt 3/8"-16NC x 1 1/2" (Prior to S/N 41058) Bolt, Carriage 7/16"-14NC x 1 1/2" (S/N 41058 to Present) Lockwasher 3/8" Nut 3/8"-16NC Bolt 3/8"-16NC x 1"
400RTS 500RTS
3-15
SECTION 3 SCISSORS ARMS FIGURE 3-4. SIZZORS ARMS INSTALLATION - 500RTS (S/N 27997 TO PRESENT) ITEM #
PART NUMBER
QTY.
33 34 35 36 37 38
2160006 1683468 3340664 0641626 Not Used
A/R 2 A/R 8
39
1 Use 3422626 3422626 3422626 0200494 0961731
40
1 3 2
3422623 3422627 41
42 43 44 45 46 47 48 49 50 51 to 53 54 55
1 3422619 3422628 0200506 0961731 0200518 0961731 1320095 0100011 Not Used 4740310 Not Used 2540002 0681832 Not Used 1060964 1060967
1 3 1 3 1 A/R
Fitting, Grease Lift Cylinder Assembly (See Section 5 for Breakdown) Pad, Sliding Bolt 3/8"-16NC x 3 1/4" Pin, Pivot Options: Standard (Prior to S/N 44756 p/n was 3422169) Standard (S/N 44756 to Present) CSA Arm Weldment (2nd Outboard - Left Side) Bushing, Bronze Pin, Pivot Options: Standard CSA Pin, Pivot Options: Standard CSA Arm Weldment (4th Outboard - Left Side) Bushing, Bronze Arm Weldment (3rd Outboard - Left Side) Bushing, Bronze Clamp, Hose (Not Shown) Loctite Washer, Thrust
4ft 2
Grommet (Not Shown) (S/N 47537 to Present) Bolt 1/2”-13NC x 4” (Grade 8) (S/N 95788 to Present)
1 1
Cable Electrical - 16/2 (40ft/12.2m) (Not Shown) Cable Electrical - 16/2 (35ft/10.7m) (Not Shown) —————————— SCISSOR ARMS KIT OPTIONS: (Includes items 1 thru 10, 14, 39, 42 and 43) Prior to S/N 32157 (Note: Recommend using 2901481 in place of original 2901460) S/N 32157 to S/N 112737 S/N 112737 to Present Kit, Arm Pin - Standard/CSA Spec (Includes Items 18 & 38) Kit, Arm Pin - Standard (Includes Items 15-17 & 19-23) Kit, Arm Pin - CSA Spec (Includes Items 15-17, 19-23, 40 & 41)
2901481 2902256 2902185 2902186
1 1 1 1
2902187
1
0254272
Ref.
HOSE CLAMP ASSEMBLY
1320162 1320061
A/R 7 10
Clamp, Hose Options: Prior to S/N 70211 S/N 70211 to Present
101
REV.
2
See Note
3-16
DESCRIPTION
400RTS 500RTS
4
3120697
SECTION 3 SCISSORS ARMS FIGURE 3-4. SIZZORS ARMS INSTALLATION - 500RTS (S/N 27997 TO PRESENT) ITEM #
PART NUMBER
QTY.
0641522 0641510 4751500 4761500 3311505 4060806 2820025 1320270 0641512
A/R 7 6 10 7 10 1 Ft. 66 Ft. 13 4
0252588
Ref.
102
103 104 105 106 107 108 109
201
32 3340645 3340841 3340848
3120697
DESCRIPTION
REV.
Bolt Options: Bolt 5/16"-18 x 2 3/4" (Prior to S/N 70211) Bolt 5/16"-18 x 1 1/4" (S/N 70211 to Present) Flatwasher 5/16" Lockwasher 5/16" (Prior to S/N 70211) Locknut 5/16" Shield, Flex Trim (Not Shown) (Prior to S/N 101987) Plastic, Spring Guard (Not Shown) Clamp (S/N 70211 to Present) Bolt 5/16”-18NC x 1 1/2” (S/N 70211 to Present) ARM PADS
3
Pad Options: Pad, Polyurethane (Prior to S/N 47175) Pad, PVC (S/N 47175 to S/N 50806) Pad, PVC (S/N 50806 to Present)
400RTS 500RTS
3-17
SECTION 3 SCISSORS ARMS FIGURE 3-4. SIZZORS ARMS INSTALLATION - 500RTS (S/N 27997 TO PRESENT) ITEM #
3-18
PART NUMBER
QTY.
DESCRIPTION
400RTS 500RTS
REV.
3120697
SECTION 4 PLATFORM
3120697
400RTS 500RTS
4-1
SECTION 4 PLATFORM FIGURE 4-1. FIXED PLATFORM (STANDARD), HANDRAILS AND OPTIONAL COMPONENTS INSTALLATION
4-2
400RTS 500RTS
3120697
SECTION 4 PLATFORM FIGURE 4-1. FIXED PLATFORM (STANDARD), HANDRAILS AND OPTIONAL COMPONENTS INSTALLATION ITEM #
PART NUMBER
QTY.
0253200 0253198 0253199 0271538
Ref. Ref. Ref. Ref. Ref.
1
2 3640824
2 3
3641387 3640830
2 A/R
4200004
4 5 6 7 8 9 10 11 12 13 14
1271479 4565891 0641420 4711400 3311405 0641416 3422219 1260136 3010088 Use 1001101076 0362166
8 A/R A/R A/R A/R A/R A/R A/R A/R A/R 1
3640832 Not Required 15
A/R 0901870 Not Required
16
2 4565892 Not Required
17
2 3536109 Not Required
18
A/R 0641406 Not Required
19
1 3536299 Not Required
20
1 3640831 Not Required
21 to 23
3120697
DESCRIPTION HANDRAILS INSTALLATIONS WITHOUT EXTENSIONS WITH FRONT EXTENSION WITH DUAL EXTENSIONS WITH MEGADECK EXTENSIONS
REV. 6 6 6 A
Handrail Weldment - Side Rear Options: Without Extensions/With Front Extension/With Dual Extensions Megadeck Handrail Weldment - Side Front Hinge Options: Without Extensions/With Front Extension/With Dual Extensions With Megadeck Extensions Tube, Base (Side) Bolt 1/4"-20NC x 2 1/2" Flatwasher 1/4" Narrow Locknut 1/4"-20NC Bolt 1/4"-20NC x 2" Spring-Pin Chain - 2/0 Link Snap- (Includes Item 11) (was p/n 2940064) Bar Handrail - Rear Options: Without Extensions/With Front Extension With Dual Extensions/With Megadeck Extensions Bracket Weldment Options: Without Extensions/With Front Extension With Dual Extensions/With Megadeck Extensions Tube, Base (Rear) Options: Without Extensions/With Front Extension With Dual Extensions/With Megadeck Extensions Kickplate (Rear) Options: Without Extensions/With Front Extension With Dual Extensions/With Megadeck Extensions Bolt 1/4"-20NC x 3/4" Options: Without Extensions/With Front Extension With Dual Extensions/With Megadeck Extensions Kickplate (Front) Options: Without Extensions With Front Extension/With Dual Extensions/With Megadeck Extensions Handrail (Front) Options: Without Extensions With Front Extension/With Dual Extensions/With Megadeck Extensions
Not Used
400RTS 500RTS
4-3
SECTION 4 PLATFORM FIGURE 4-1. FIXED PLATFORM (STANDARD), HANDRAILS AND OPTIONAL COMPONENTS INSTALLATION (CONTINUED) ITEM #
PART NUMBER
QTY.
24 25
1060379
A/R 1
0901916 Not Required 26
27 to 32 33 34 35 36 37
101 102
103 104
105 106
107 108
2 ft./.6m
Use 4420062 4420062 Not Used 2820097 3300151 0100019 3340564 3760170
A/R A/R A/R A/R A/R
2902030
1
2902031
1
2902053
1
2902032
1
0253272 0256526
Ref. Ref. Ref.
0860038 4460190 Not Available 4060092 4460049 4460051 0960407 4460138 Not Available 1320041
1 1
1 1
1 1
4 3
4300032 0641507 109
3 3311401 4711500
4-4
DESCRIPTION
REV.
Cable, Lanyard Bracket Weldment Options: Without Extensions With Front Extension/With Dual Extensions/With Megadeck Extensions Strip Options: Prior to S/N 28969 p/n was 4280284 S/N 28969 to Present Mesh, Tubing (S/N 40584 to Present) Nut, Acorn 1/4”-20NC (S/N 50806 to Present) Loctite #271 (Not Shown) Pad, Nylon Cover (S/N 56277 to Present) Ring, Quick Release Pin (S/N 56277 to Present) ——————————— Kit, Platform Rails - With Front Extension (Includes Items 1, 2 & 14) Kit, Platform Rails - With Dual Extensions (Includes Items 1 & 2) Kit, Platform Rails - With Megadeck Extensions (Includes Items 1 & 2) Kit, Platform Rails - Without Extensions (Includes Items 1, 2, 14 & 20) OPTIONAL RECEPTACLE INSTALLATIONS 110V RECEPTACLE - WITHOUT MEGA DECK 220V RECEPTACLE - WITHOUT MEGA DECK
5 4
Box, Electrical Receptacle, Electrical Options: 110 Volt Receptacle 222 Volt Receptacle Shield, Cover Connector, Strain Relief Options: Prior to S/N 56277 S/N 56277 to Present Bushing, Reducer (Prior to S/N 46528) Plug, Connector Options: 110 Volt Receptacle 222 Volt Receptacle Clamp Hardware Options: Stud (Prior to S/N 56277) Bolt 5/16”-18NC x 7/8” (S/N 56277 to Present) Hardware Options: Nut 1/4"-20NC (Prior to S/N 56277) Flatwasher 5/16” (S/N 56277 to Present)
400RTS 500RTS
3120697
SECTION 4 PLATFORM FIGURE 4-1. FIXED PLATFORM (STANDARD), HANDRAILS AND OPTIONAL COMPONENTS INSTALLATION (CONTINUED) ITEM #
PART NUMBER
110
QTY.
DESCRIPTION
3
Lockwasher Options: Lockwasher 1/4" (Prior to S/N 56277) Lockwasher 5/16” (S/N 56277 to Present) Hardware Options: Screw, Machine #10-24NC x 1/2" (Prior to S/N 46528) Self Drilling Screw #10-16NC x 1” (S/N 46528 to Present) Flatwasher #10 (Prior to S/N 46528) Lockwasher #10 Decal - Ground (Prior to S/N 56277) Decal - Neutral (Prior to S/N 56277) Cable, Electrical - 12/3 Nut 5/16” (S/N 56277 to Present)
4761400 4761500 111
112 113 114 115 116 117
201 202
203 204 205 206
207 208 209 210 211 212 213 214 215 216 217
3120697
0721004 3900294 4751000 4761000 1700598 1700599 1060308 3311501
A/R 2 4 2 4 2 2 A/R 3
0271633 0271634
Ref. Ref. Ref.
0860038 4460190 Not Available 4060092 4460051 3538051 4460138 Not Available 1320041 0641406 4751400 3311405 Not Used 1320061 4711500 4761500 3311501 2820025 0641522
1 1
OPTIONAL RECEPTACLE INSTALLATIONS 110V RECEPTACLE - WITH MEGA DECK 220V RECEPTACLE - WITH MEGA DECK
4 2 4 2
Box, Electrical Receptacle, Electrical Options: 110 Volt Receptacle 220 Volt Receptacle Shield, Cover Connector, Strain Relief Plate, Mounting Plug, Connector Options: 110 Volt Receptacle 220 Volt Receptacle Clamp Bolt 1/4”-20NC x 3/4” Flatwasher 1/4” (Wide) Locknut 1/4”-20NC
2 2 2 2 2ft 1
Clamp Flatwasher 5/16” Lockwasher 5/16” Nut 5/16”-18NC Plastic Spring Guard Bolt 5/16”-18NC x 2 3/4
1 1 1 1
400RTS 500RTS
REV.
2 2
4-5
SECTION 4 PLATFORM FIGURE 4-1. FIXED PLATFORM (STANDARD), HANDRAILS AND OPTIONAL COMPONENTS INSTALLATION (CONTINUED) ITEM #
301 302 303 304
305 306 307 308 309 310 311
PART NUMBER
QTY.
3510387 0253611 0253612 0256818 0256819 0272972 3510775 0272974
Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref.
0100011 0440252 0641607 0641626 0641623 0641624 0641668 0901917 1100130 1320293 3311005 3311605
A/R 4 2 8
4 1 1 1 4 A/R 4
3340664 3340924 312 3422155 3422620 3423054 312A
313 314
315 316 317 318 319 320 321
4-6
3422169 3422619 3423054 3440410 3510387 3510798 3510775 3510799 3931010 3931028 4360300 4460049 4568315 4751000 4751600
A/R 1 1 2 A/R 1 1 2 3 1
2 4 1 1 4 4 A/R
DESCRIPTION
REV.
PLATFORM INSTALLATION Platform Weldment (Prior to S/N 112737) Slide Pad Installation (Standard) (Prior to S/N 27997) Slide Pad Installation (CSA) (Prior to S/N 27997) Slide Pad Installation (Standard) (S/N 27997 to S/N 112737) Slide Pad Installation (CSA) (S/N 27997 to S/N 112737) Platform Installation (S/N 112737 to Present) Platform Weldment - Megadeck (Prior to S/N 112737) Platform Installation - Megadeck (S/N 112737 to Present)
— 9 F 12 11 B — B
Loctite #242 (Not Shown) Bearing, Load Management (S/N 112737 to Present) Bolt 3/8”-16NC x 7/8” Bolt Options: Bolt 3/8”-16NC x 3 1/4” (Prior to S/N 112737) Bolt 3/8”-16NC x 2 7/8” (S/N 112737 to S/N 120381) Bolt 3/8”-16NC x 3” (S/N 120381 to Present) Bolt 3/8”-16NC x 8 1/2” (S/N 112737 to Present) Bracket Cam, Limit Switch (S/N 112737 to Present) Clamp, Limit Switch Cam (S/N 112737 to Present) Locknut #10-24NC Locknut 3/8-16NC Pad, Slide Options: Prior to S/N 112737 S/N 112737 to Present Pin, Upper Slide (Front Slide) Options: Prior to S/N 27997 S/N 27997 to S/N 112737 S/N 112737 to Present Pin, Upper Slide (Rear Slide) Options: Prior to S/N 27997 S/N 27997 to S/N 112737 S/N 112737 to Present Pin, Roll Platform, Weldment Options: Standard (Prior to S/N 112737) Standard (S/N 112737 to Present) Megadeck (Prior to S/N 112737) Megadeck (S/N 112737 to Present) Bolt #10-24NC x 5/8” (S/N 112737 to Present) Bolt #10-24NC x 1 3/4” Switch, Limit Connector, Strain Relief Spacer, Tube (S/N 112737 to Present) Flatwasher #10 Flatwasher 3/8:
400RTS 500RTS
3120697
SECTION 4 PLATFORM FIGURE 4-1. FIXED PLATFORM (STANDARD), HANDRAILS AND OPTIONAL COMPONENTS INSTALLATION (CONTINUED) ITEM #
401 402 403 404 405 406 407 408 409 410
3120697
PART NUMBER
QTY.
0253795
Ref.
2920111 4460206 4460185 1060341 4240033 0901930 0641416 4751400 4761400 3311401
2 2 2 140 ft./43m
10 2 2 2 2 2
DESCRIPTION OPTIONAL PLATFORM WORKLIGHTS INSTALLATION
REV. A
Floodlight Terminal - Male Terminal - Female Cable, Electrical - 16/2 Tie-Strap Bracket, Mounting Bolt 1/4"-20NC x 2" Flatwasher 1/4" Lockwasher 1/4" Nut 1/4"-20NC
400RTS 500RTS
4-7
SECTION 4 PLATFORM FIGURE 4-2. PLATFORM EXTENSION INSTALLATION (OPTIONAL)
4-8
400RTS 500RTS
3120697
SECTION 4 PLATFORM FIGURE 4-2. PLATFORM EXTENSION INSTALLATION (OPTIONAL) ITEM #
1 2 3 4 5 6 7
8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 to 30 31 32 33 34 35 36 37 38 39 40 41
3120697
PART NUMBER
QTY.
0254196 0254197 0253614 0253615
Ref. Ref. Ref. Ref. Ref. Ref.
3510397 3640822 3640823 4565869 4200004 3340653 4843706 3537619 3860059 4844349 3860057 0641511 4711500 3311505 0641514 0641516 0641607 4761600 0641420 4751400 3311405 0641416 1682872 0642228 3312205 0642236 3421453 0901870 Not Used 4070829 3520072 Not Used 0901904 1320019 Not Used 4711600 3311601 1060379 3536624 0641406
1 2 1 4 4 2 4
4 2 A/R A/R A/R A/R 2 2 4 6 4 56 29 15 2 2 4 2 6 2
DESCRIPTION OPTIONAL PLATFORM EXTENSION INSTALLATIONS SINGLE EXTENSION (400RTS) DUAL EXTENSIONS (400RTS) SINGLE EXTENSION (500RTS) DUAL EXTENSIONS (500RTS) Note: Quantities shown are for Single Extension. Double quantity for Dual Extensions.
REV. 10 12 14 19
Platform Extension Weldment Handrail - Side Handrail - End Tube, Base Hinge, Stamped Pad, Slide Bracket Options: Bracket, Roller Mounting (Prior to Feb. 1994) Bracket, Roller Mounting (Feb. 1994 to Present) Roller Bracket, Roller Mounting Roller Bolt 5/16"-18NC x 1 3/8" Flatwasher 5/16" Narrow Locknut 5/16"-18NC Bolt 5/16"-18NC x 1 3/4" Bolt 5/16"-18NC x 2" (Prior to S/N 44015) Bolt 3/8"-16NC x 7/8" Lockwasher 3/8" Bolt 1/4"-20NC x 2 1/2" Flatwasher 1/4" Locknut 1/4"-20NC Bolt 1/4"-20NC x 2" Extension Cylinder Assembly (See Section 5 for Breakdown) Bolt 3/4"-10NC x 3 1/2" Locknut 3/4"-10NC Bolt 3/4"-10NC x 4 1/2" Spring pin Bracket, Handrail Corner
4 2
Shim Cap
2 2
Bracket, Cylinder Support U-Clamp
4 4 6 1 4
Flatwasher 3/8" Narrow Nut 3/8"-16NC Cable, Lanyard Kickplate Bolt 1/4"-20NC x 3/4"
400RTS 500RTS
4-9
SECTION 4 PLATFORM FIGURE 4-2. PLATFORM EXTENSION INSTALLATION (OPTIONAL) (CONTINUED) ITEM #
PART NUMBER
QTY.
42 43 to 44 45
4752200 Not Used 4280284 4420062 1701907 3820011 Not Used 3841233 3322202 3760348 Not Used 0641512 3760170 Not Used 1060966
4
46 47 48 to 53 54 55 56 57 to 60 61 62 63 64
101 102 103 104
4-10
1 2 4 4 4
Rod, Roller Support Nut, Jam 3/4" Ring, Retainer
2 ft./0.6m
1 A/R 1 1
2902037
1
0253410
Ref.
4640787 7011102 0641426 3311401 4761400
1 1 2 2 2
0254279 0254280 0254277 0254278
Ref. Ref. Ref. Ref. Ref.
4360277 4360236 4360237 4460052 3900168 1060341 4920017 3740049 4460259 4460260 1060341
212
4460035
1 1 1 1 2 1 1 Ft. 1 4 4 A/R 60 Ft. 72 Ft. 3
REV.
Flatwasher 3/4" Tape (Prior to S/N 30060) Tape (S/N 30060 to Present) Nameplate - Extension Capacity (Prior to S/N 44590) Rivet (Prior to S/N 44590)
1 ft./30.5cm
2902036
201 202 203 204 205 206 207 208 209 210 211
DESCRIPTION
Bolt 5/16"-18NC x 1 1/2" (S/N 44015 to Present) Ring, Quick Release Pin (S/N 54922 to Present) Cable 16/2 (85ft/25.9m) (Not Shown) (S/N 109670 to Present) ——————————— Kit, Extension Rail (Single Extension - 500RTS) (Includes Items 2 & 3) Kit, Extension Rail (Dual Extension - 500RTS) (Includes Items 2 & 3) OPTIONAL SELECTOR VALVE ASSEMBLY - DUAL PLATFORM UNITS ONLY
—
Selector Valve Assembly Coil Bolt 1/4"-20NC x 3 1/4" Nut 1/4"-20NC Lockwasher 1/4" LIMIT SWITCH INSTALLATIONS SINGLE EXTENSION INSTALLATION - 400RTS DUAL EXTENSION INSTALLATION - 400RTS SINGLE EXTENSION INSTALLATION - 500RTS DUAL EXTENSION INSTALLATION - 500RTS
— — — —
Limit Switch Switch, Actuator Head Actuator Arm Strain Relief Screw #10-24 Lock Wire Cable (Not Shown - Located in Ground Control Box) Relay (Not Shown - Located in Ground Control Box) Terminal (Not Shown - Located in Ground Control Box) Housing (Not Shown - Located in Ground Control Box) Cable, Electrical - 16/2 400RTS 500RTS Terminal, Splice (Not Shown - Located in Junction Box)
400RTS 500RTS
3120697
SECTION 4 PLATFORM FIGURE 4-2. PLATFORM EXTENSION INSTALLATION (OPTIONAL) (CONTINUED) ITEM #
PART NUMBER
QTY.
213 214 215 216 217 218 219 220 221
0860037 3500812 4460049 3300047 0960239 0641406 4751400 4761400 3311401
1 1 3 3 3 2 2 2 2
3120697
DESCRIPTION
REV.
Box, Junction Plate, Cover Connector Lock Nut, Conduit Bushing Bolt 1/4"-20 x 3/4" Flatwasher 1/4" Lockwasher 1/4" Nut 1/4"
400RTS 500RTS
4-11
SECTION 4 PLATFORM FIGURE 4-3.PLATFORM EXTENSION INSTALLATION - MEGADECK (OPTIONAL)
4-12
400RTS 500RTS
3120697
SECTION 4 PLATFORM FIGURE 4-3. PLATFORM EXTENSION INSTALLATION - MEGADECK (OPTIONAL) ITEM #
PART NUMBER
QTY. Ref.
0270858 0270859 1
2 3 4 5 6 7
8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
101 102 103
104 105 106 107 108 109 110 111
3120697
Ref. Ref. 1
4846348 4846349 3537619 3841233 3322202 4752200 3760348 3860059 3860097 0641511 4711500 3311505 0641514 4844349 3860057 4761600 0641607 0641512 1380151 0641604 3340913 3422728 3340780 4751500
A/R A/R A/R A/R A/R A/R 4 6 A/R A/R A/R 2 2 2 4 4 1 8 16 2 4 6 16
0270860 0270861
Ref. Ref. Ref.
Not Used 3641386 3640822 3641391 1271479 4565869 3340653 4070829 0641416 0641420 0901870 4420062
1 2
4 4 2 4 17 8 A/R 1 ft./30.5cm
DESCRIPTION OPTIONAL PLATFORM EXTENSION INSTALLATIONS (PLATFORM LENGTH - 14.7ft/4.5m) 4FT/1.2M EXTENSION 6FT/1.8M EXTENSION
REV.
B C
Platform Extension Weldment 4ft/1.2m Extension 6ft/1.8m Extension Bracket, Roller Mounting Rod, Roller Support Nut, Jam 3/4" Flatwasher 3/4" Ring, Retainer Roller 4ft/1.2m Extension 6ft/1.8m Extension Bolt 5/16"-18NC x 1 3/8" Flatwasher 5/16" Narrow Locknut 5/16"-18NC Bolt 5/16"-18NC x 1 3/4" (4ft/1.2m Extension Only) Bracket, Roller Mounting (4ft/1.2m Extension Only) Roller (4ft/1.2m Extension Only) Lockwasher 3/8" (4ft/1.2m Extension Only) Bolt 3/8"-16NC x 7/8" (4ft/1.2m Extension Only) Bolt 5/16"-18NC x 1 1/2" (4ft/1.2m Extension Only) Clip, E-Clip (6ft/1.8m Extension Only) Bolt 3/8"-16NC x 1/2" (6ft/1.8m Extension Only) Pad, Extension Support (6ft/1.8m Extension Only) Pin, Roller Extension (6ft/1.8m Extension Only) Pad, Wear (6ft/1.8m Extension Only) Flatwasher 5/16" Wide (6ft/1.8m Extension Only) OPTIONAL RAIL EXTENSION INSTALLATIONS 4FT/1.2M EXTENSION 6FT/1.8M EXTENSION
A B
Handrail - End Handrail - Side Options: 4ft/1.2m Extension 6ft/1.8m Extension Channel, Rail Hinge Tube, Base Pad, Slide Shim Bolt 1/4"-20NC x 2" Bolt 1/4"-20NC x 2 1/2" Bracket, Handrail Corner Tape
400RTS 500RTS
4-13
SECTION 4 PLATFORM FIGURE 4-3. PLATFORM EXTENSION INSTALLATION - MEGADECK (OPTIONAL) ITEM #
PART NUMBER
QTY.
112 113 114 115 116 117 118
1060379 3760170 3422219 3311505 4711400 3520072 0901916
6 6 6 25 50 4 1
0271196
Ref.
201 to 203 204
Not Used 1682872
2
205
1684107
2
206 207 208 209 210 211 212 213 214 215
1320019 4711500 0901904 0642228 3312205 0642236 4711600 4761600 3311601 0641608
4 8 4 4 8 4 8 10 8 2
0253410
Ref.
4640787 7011102 0641426 3311401 4761400
1 0 2 2 2
301 302 303 304
4-14
DESCRIPTION
REV.
Cable, Lanyard Ring, Quick Release Pin Pin, Snapper Locknut 5/16"-18NC Flatwasher 1/4" Narrow Plug Bracket (6ft/1.8m Extension Only) OPTIONAL POWER EXTENSION INSTALLATION (PLATFORM LENGTH - 14.7ft/4.5m)
B
Extension Cylinder Assembly - 4ft/1.2m (See Section 5 for Breakdown) Extension Cylinder Assembly - 6ft/1.8m (See Section 5 for Breakdown) U-Clamp Flatwasher 5/16" Narrow Bracket, Cylinder Support Bolt 3/4"-10NC x 3 1/2" Locknut 3/4"-10NC Bolt 3/4"-10NC x 4 1/2" Flatwasher 3/8" Narrow Lockwasher 3/8" Nut 3/8"-16NC Bolt 3/8"-16NC x 1" OPTIONAL SELECTOR VALVE ASSEMBLY
—
Selector Valve Assembly Coil Bolt 1/4"-20NC x 3 1/4" Nut 1/4"-20NC Lockwasher 1/4"
400RTS 500RTS
3120697
SECTION 4 PLATFORM FIGURE 4-3. PLATFORM EXTENSION INSTALLATION - MEGADECK (OPTIONAL) ITEM #
3120697
PART NUMBER
QTY.
DESCRIPTION
400RTS 500RTS
REV.
4-15
SECTION 4 PLATFORM FIGURE 4-4. POWER DECK EXTENSION AND PLATFORM ASSEMBLY
4-16
400RTS 500RTS
3120697
SECTION 4 PLATFORM
3120697
400RTS 500RTS
4-17
SECTION 4 PLATFORM FIGURE 4-4. POWER DECK EXTENSION AND PLATFORM ASSEMBLY ITEM #
PART NUMBER
QTY.
0273062
Ref.
1 2 3&4 5 6 7 8 to 9 10 11 12 13 14 15 16 17 18 to 19 20
3423052 0100011 Not Used 0641636 3760351 0902839 Not Used 1320019 Not Used 1684266 Not Used 3272005 3300471 Not Used 3311605 Not Used 0272990
4 A/R
21 22 23 to 27 28 29 to 30 31 32
3900330 3931664 Not Used 4641219 Not Used 4751600 4752200 4641219
Ref.
Not Available 2110806 2220883 7024926 Use 70001342
1 2 1 1 1
7012773 7024013 7026002 2900770 7024572 7011346 2130406
1 2 1 1 1 1 4
101 102 103 104
104A 105 106 107
4-18
DESCRIPTION
REV.
DUAL DECK EXTENSION (PLATFORM LENGTH - 15.8ft/4.8m)
B
Pin, Tele Barrel Loctite #242 (Not Shown)
4 8 4
Bolt 3/8”-16NC x 4 1/2” Ring, Retaining Bracket, Hanger
4
Clamp
4
Extension Cylinder Assembly (See Section 5 for Breakdown)
4 8
Locknut 5/8”-11NC Nut, Retainer 3/8”-16NC
4
Locknut 3/8”-16NC
1 4 8
Platform and Deck Extension Assembly (See Items 201 to 230 for Breakdown) Screw, Shoulder Capscrew 3/8”-16NC x 4”
1
Valve Assembly (See Items 101-107 for Breakdown)
8 8
Flatwasher 3/8” Wide Flatwasher 3/4” Wide VALVE ASSEMBLY
C
Block, Manifold Fitting, Straight Plug Orifice Control Valve Assembly (was p/n 7024019) (Note: No Longer Available for Purchase) Seal Kit - 7024019 & 70001342 Valve Coil Cartridge Seal Kit - 7026002 Cartridge Cartridge Seal Kit - 7024572 Cartridge Fitting, 90°
400RTS 500RTS
3120697
SECTION 4 PLATFORM FIGURE 4-4. POWER DECK EXTENSION AND PLATFORM ASSEMBLY (CONTINUED) ITEM #
PART NUMBER
QTY.
0272990 201
204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221
0272101 4420069 0272241 4420069 0272242 4420069 0630485 0641507 0641508 0641814 1380150 1380151 2020006 3300472 3311505 3311802 3322202 3422966 0272998 3760348 3841233 3860059 3860100 4420066
222 223 224 225 226 227 228 229
4711500 4711600 4751600 4751800 4752200 4846517 4846519 3510842
202 203
3120697
DESCRIPTION PLATFORM AND DECK EXTENSION ASSEMBLY
2 30ft/9m
3 19.5ft/6m
2 19.5ft/6m 36 8 8 4 4 16 2 36 16 4 4 8 2 4 4 12 4 113.5ft/ 34.6m
24 8 28 4 4 4 4 1
REV. E
Plate, Floor Tape, Safety Tread Plate, Floor Tape, Safety Tread Plate, Floor Tape, Safety Tread Bolt, Carriage Bolt 5/16"-18NC x 7/8" Bolt 5/16”-18NC x 1” Bolt 1/2”-13NC x 1 3/4” E-Clip 1/2” E-Clip 3/4” Deck, Extension Nut, Acorn 3/8”-16NC Locknut 5/16”-18NC Nut, Jam 1/2”-13NC Nut, Jam Pin Assembly, Deck Plate Ring, Retaining Rod, Roller Roller, Extension Roller, V-Groove Tape, Double Sided Flatwasher 5/16” Narrow Flatwasher 3/8” Narrow Flatwasher 3/8” Wide Flatwasher 1/2” Wide Flatwasher 3/4” Wide Mount, Roller Support, Roller Platform Weldment
400RTS 500RTS
4-19
SECTION 4 PLATFORM FIGURE 4-5. PLATFORM CONSOLE BOX ASSEMBLY
4-20
400RTS 500RTS
3120697
SECTION 4 PLATFORM FIGURE 4-5. PLATFORM CONSOLE BOX ASSEMBLY ITEM #
PART NUMBER
QTY.
0253516 0258664
Ref. Ref. Ref.
0272223 0254074 0254075
Ref. Ref. Ref.
1
1 0860799 0861377 0860799
2
3 4
5 6 7
1 3252310 3252620 4420008 0901897 0902456 4845938 0641404 4791400 1060380 2560141
8
9 10 11 12 13 14 15 16 17
3760170 0181847 3421453 4460463 4460470 4460471 4460480 4360339 7012593 4360267 0100035 0610103 7012590 0610114 0610110 0902514
18
38in./96.5cm
A/R 2 1 1 4 4 A/R 1 1 A/R 1 1 1 1 2 2 1 1 1 1 A/R 1 1 1 1 1 2
3310601 3311001 19 4770600 4761000
3120697
A/R 2 4
DESCRIPTION PLATFORM CONSOLE BOX ASSEMBLIES: 500RTS 400RTS/500RTS - CSA W/DEUTZ ENGINE (S/N 103703 TO PRESENT) 500RTS - CSA W/FORD ENGINE (S/N 103703 TO PRESENT) 400RTS W/JACKS 400RTS W/OUT STAB
REV. 13 9 1 11 11
Box, Control Options: 500RTS (Prior to S/N 80656) 500RTS (S/N 80656 to Present) 400RTS Nameplate, Lid Options: Prior to S/N 57701 S/N 57701 to Present Tape, Insulation Bracket, Hanger Options: Prior to S/N 46644 S/N 46644 to S/N 57701 S/N 57701 to Present Bolt 1/4"-20NC x 1/2" Starwasher 1/4" Options: Lanyard 10” (Prior to S/N 46644) Handle, Thumb Screw (S/N 46644 to Present) Options: Ring (Prior to S/N 46644) Angle, Box Clamp (S/N 46644 to Present) Pin, Snap (Prior to S/N 46644) Receptacle (23 Pin) Nut, Conduit Lockwasher, Conduit Receptacle (20 Pin) Switch, Push Button (Enable) Cap, Rubber Block, Contact Loctite #222 Circuit Card Assembly, Time Delay (Prior to February 1995) Bracket, Mounting Circuit Card Assembly, Time Delay (February 1995 to S/N 57701) Bracket: Mounting Kit Bracket, Relay (S/N 57701 to Present) Nut Options: Nut #6-32NC (Prior to S/N 57701) Nut #10-24NC (S/N 57701 to Present) Lockwasher Options: Lockwasher #6 (Prior to S/N 57701) Lockwasher #10 (S/N 57701 to Present)
400RTS 500RTS
4-21
SECTION 4 PLATFORM FIGURE 4-5. PLATFORM CONSOLE BOX ASSEMBLY (CONTINUED) ITEM #
PART NUMBER
QTY.
DESCRIPTION
20 21
3900177
8 1
Screw, Machine #8 x 1/2" Controller, PQ (Drive/Steer) Options: Prior to S/N 57701 S/N 57701 to Present Washer, Nylon Screw, Machine #10-32NC x 3/4" Switch, Toggle Options: 400RTS (Prior to S/N 46198) 400RTS (S/N 46198 to Present) 500RTS Shield, Switch O-Ring Switch, Push Button (Horn) Switch, Toggle (Lift) Switch, Push-Pull (Emergency Stop) (Prior to S/N 65040) Mushroom, Top Boot Switch, Push-Pull (Emergency Stop) (S/N 65040 to Present) Cap Block, Contact
22 23 24
25 26 27 28 29
30 31 32 33 34 35
36 37
1600157 1600290 4740120 3900178 4360345 4360336 4360336 4060802 3790012 4360274 4360314 4360289 7012611 7012612 4360475 7020175 7020176 Not Used 3520079 0100009 2920029 2920026
4 4 2
3 A/R 2 A/R 1 1 1 1 1 1 A/R A/R 3 1 1
Not Required 0140011 Not Used 1
Not Required 4360281 4360478 3740049 3911008 3321001 Not Used 4750600
4 2 2 2
Flatwasher #6 (S/N 108336 to Present)
0254063
Ref.
0140011 2920026
1 1
38
1 4360282 4360476
39
40 41 42 43 to 44 45
101 102
4-22
Plug, Hole Sealant, Silicon Bulb, Light Lamp, Indicator - Red Alarm, Sonalert Options: 400RTS 500RTS Options: Plug, Hole (Standard) Lamp, Green (CSA Spec) Switch, Contact Block Options: August 1993 to S/N 65040 S/N 65040 to Present Switch, Contact Block Options: 400RTS 500RTS (Prior to S/N 66916) 500RTS (S/N 66916 to Present) Relay (S/N 57701 to Present) Screw #10-24NC x 1/2” (S/N 57701 to Present) Nut #10-24NC (S/N 57701 to Present)
3520081 2920027
1
REV.
TILT ALARM INSTALLATION
—
Alarm Lamp, Indicator - Red
400RTS 500RTS
3120697
SECTION 4 PLATFORM FIGURE 4-5. PLATFORM CONSOLE BOX ASSEMBLY (CONTINUED) ITEM #
PART NUMBER
QTY.
103
2920029
1 Ref.
201 202 203
4360314 3790012 2920027 2920029
4 4 1 1 Ref.
301
401
501
502
4360314 4060802 3790012
1 1 1
0253821
Ref.
4360329 3790012
1 1
0253614 0253615 0271196
Ref. Ref. Ref. Ref.
4360330 4360314 3790012 4360330 3790012
A/R A/R A/R 1 1
4921543 4922257 4921598 4922256 4921544 4922252 4921599 4922251
Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref.
601
1060459 1060825
602 603 604 605
4460473 4460468 4460464 4460481
3120697
A/R A/R 100 ft. 115 ft. 1 1 20 1
DESCRIPTION
REV.
Bulb, Light OPTIONAL LEVELING JACK CONTROLS INSTALLATION
—
Switch, Toggle O-Ring Lamp, Indicator - Green Bulb, Light OPTIONAL 4WS CONTROLS INSTALLATION Switch, Toggle (Rear Steer) Guard, Switch O-Ring OPTIONAL LIGHTS INSTALLATION
2
Switch, Toggle O-Ring OPTIONAL PLATFORM EXTENSION INSTALLATION SINGLE EXTENSION DUAL EXTENSIONS MEGADECK EXTENSIONS
14 19 B
Switch, Toggle (Extend) Switch, Toggle (Platform Select) O-Ring Switch, Toggle (Auxiliary Power) O-Ring HARNESS ASSEMBLIES: 16/24 (500RTS) (PRIOR TO S/N 58035) 16/24 (500RTS) (S/N 58035 TO PRESENT) 16/24 (400RTS) (PRIOR TO S/N 58035) 16/24 (400RTS) (S/N 58035 TO PRESENT) 16/20 (500RTS) (PRIOR TO S/N 58035) 16/20 (500RTS) (S/N 58035 TO PRESENT) 16/20 (400RTS) (PRIOR TO S/N 58035) 16/20 (400RTS) (S/N 58035 TO PRESENT)
2 2 2 2 3 2 3 2
Cable, Electrical 16/20 (Prior to S/N 58035) Cable, Electrical 16/20 (S/N 58035 to Present) 400RTS 500RTS Cable Clamp Dust Cap Plug Pin, Male Plug, Connector 20 Pin
400RTS 500RTS
4-23
SECTION 4 PLATFORM FIGURE 4-5. PLATFORM CONSOLE BOX ASSEMBLY (CONTINUED) ITEM #
PART NUMBER
QTY.
606 607 608
4460465 4460466 1060458 1060826
609 610 611
4460462 7002818 4460467
A/R A/R A/R A/R 100 ft. 115 ft. 1 1 1
0273062
Ref.
Not Used 4360387
2
701 to 725 726
4-24
DESCRIPTION
REV.
Socket, Female Seal, Red Cable, Electrical 16/24 (Prior to S/N 58035) Cable, Electrical 16/24 (S/N 58035 to Present) 400RTS 500RTS Plug, Connector 23 Pin Crimper (For Wire to Pin/Socket Connections) Extractor (For Removal of Pin/Sockets from Connectors) POWER DECK SWITCH INSTALLATIONS
Switch, Push Button
400RTS 500RTS
3120697
SECTION 4 PLATFORM FIGURE 4-5. PLATFORM CONSOLE BOX ASSEMBLY (CONTINUED) ITEM #
3120697
PART NUMBER
QTY.
DESCRIPTION
400RTS 500RTS
REV.
4-25
SECTION 4 PLATFORM FIGURE 4-6. DRIVE/LIFT CONTROLLER ASSEMBLY (PRIOR TO S/N 57701)
4-26
400RTS 500RTS
3120697
SECTION 4 PLATFORM FIGURE 4-6. DRIVE/LIFT CONTROLLER ASSEMBLY (PRIOR TO S/N 57701) ITEM #
1 2 3 4 5 6 7 8 9 10
11 12 13 14
PART NUMBER
QTY.
1600157
Ref.
7011931 7011932 7011933 7003772 7011934 7011935 7003789 7003790 7003791 7011936
1 1 1 1 1 1 1 1 1 1 A/R
7011938 7011923 Not Used 7011940 7003751
1 1
4460343 4460367 4460226 4460227
3120697
1 1 A/R 1 1 12 12
DESCRIPTION SLIDE LOCK CONTROLLER ASSEMBLY - STRAIGHT
REV. A
Slide Lock Controller Handle Assembly (Includes Items 1-9) Stem Assembly Slide Lock Assembly Boot Spring, Compression Handle Assembly Switch, Assembly Cap, Rubber Actuator, Switch Gasket Electrical Assembly Options: (Includes PC Board Potentiometer and Harness) Electrical Assembly - With Trimpots Electrical Assembly - With Potentiometer Gear, Pinion Potentiometer - 500 Ohms Harness End Options: (Not Shown) Plug, Male 12 Position (Not Shown) Receptacle, Female - 12 Pin (Not Shown) Socket, Female (Not Shown) Pin, Male (Not Shown)
400RTS 500RTS
4-27
SECTION 4 PLATFORM FIGURE 4-7. DRIVE/LIFT CONTROLLER ASSEMBLY (S/N 57701 TO PRESENT)
2B 2F
2G 2C 2E
2 2D
2A
1C 1D 1B 1A 3
1
4
4C 4D
4A 4B
4-28
400RTS 500RTS
3120697
SECTION 4 PLATFORM FIGURE 4-7. DRIVE/LIFT CONTROLLER ASSEMBLY (S/N 57701 TO PRESENT) ITEM #
1 1A 1B 1C 1D 2 2A 2B 2C 2D
2E 2F 2G 3
4 4A 4B 4C 4D 4E
3120697
PART NUMBER
QTY.
1600290
Ref.
7020503 Not Serviced 7020520 7020504 7020502 7020528 7011991 7020500 7020501 Use 7020541 Use 7020541
1 1 1 1 1 2 1 2 1 1 1 Ref.
7003791 7011997 7003790 7011938 4460367 4460226 4460343 4460227 7011923 7020509 7003751 7011940 7020511 7011982
1 1 1 1 1 12 1 12 1 1 1 1 1 1
DESCRIPTION CONTROLLER ASSEMBLY
REV. B
Mechanical Assembly Handle Assembly Boot Mounting Plate Gasket Screw #10-32NC x 3/8in Grip Assembly Switch, Rocker Switch, Push Button - Red Grip - Right Half (was p/n 7020531) Grip - Left Half (was p/n 7020532) Note: Right Handle Half & Left Handle Half Can No Longer Be Purchase Separately. Must Purchase p/n 7020541 You Will Receive Both Right & Left Handle Half’s. Actuator, Switch Trigger Cap, Rubber Electrical Assembly Receptacle, Female - 12 Pin (Not Shown) Socket, Female (Not Shown) Plug, Male 12 Position (Not Shown) Pin, Male (Not Shown) Electrical Assembly Potentiometer, Mounting Plate Potentiometer Gear, Pinion Setscrew #6-32NC x 1/8” Board, Circuit (Not Shown)
400RTS 500RTS
4-29
SECTION 4 PLATFORM FIGURE 4-7. DRIVE/LIFT CONTROLLER ASSEMBLY (S/N 57701 TO PRESENT) (CONTINUED) ITEM #
4-30
PART NUMBER
QTY.
DESCRIPTION
400RTS 500RTS
REV.
3120697
SECTION 5 CYLINDER
3120697
400RTS 500RTS
5-1
SECTION 5 CYLINDER FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY (OSCILLATING CYLINDER) (OPTIONAL)
5-2
400RTS 500RTS
3120697
SECTION 5 CYLINDER FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY (OSCILLATING CYLINDER) (OPTIONAL) ITEM #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 to 18 19 20 21
51
3120697
PART NUMBER
QTY.
DESCRIPTION
1682185
Ref.
1682186 1681609 1120108 1681322 3480116 4563647 3300273 3900170 4640273 Use Item 51 Use Item 51 Use Item 51 Use Item 51 Use Item 51 Use Item 51 Use Item 51 Not Used 3321401 3900175 3960416
1 1 1 1 1 1 1 1 3 1 1 1 1 2 1 2
Barrel Weldment Rod Weldment Retainer, Head Head Piston Tube, Spacer Nut Setscrew 3/8"-16NC Bleeder (Prior to June 1994) Wiper, Rod Seal, Rod Ring, Wear O-Ring Ring, Lock O-Ring Seal
3 3 3
0100035
A/R
2900379
1
Nut (June 1994 to Present) Plug (June 1994 to Present) Washer (June 1994 to Present) —————————— Loctite #242 —————————— Seal Kit (Includes Items 10-16)
AXLE LOCKOUT CYLINDER ASSEMBLY
400RTS 500RTS
REV. 6
5-3
SECTION 5 CYLINDER FIGURE 5-2. LEVELING JACK CYLINDER ASSEMBLY (HYDRAULIC JACK OPTION) (PRIOR TO S/N 104832)
5-4
400RTS 500RTS
3120697
SECTION 5 CYLINDER FIGURE 5-2. LEVELING JACK CYLINDER ASSEMBLY (HYDRAULIC JACK OPTION) (PRIOR TO S/N 104832) ITEM #
PART NUMBER
QTY.
DESCRIPTION
REV.
1682720
Ref.
LEVELING JACK CYLINDER ASSEMBLY (ORIGINAL EQUIPMENT) Note: Original Cylinder may have been replaced with Service Replacement Cylinder. Identify p/n stamped on cylinder before ordering parts.
4
Ref.
1 2 3
4 5 6
1682721 1682723 Use 2902023 2902023 0320015 0100011
1 1 1
1 A/R 1
3760261 3760453 7
6
20 21 22 23 24 25 26
0681506 0681606 0100035 Use Item 51 1120108 Use Item 51 1681283 Use Item 51 Use Item 51 4565647 Use Item 51 Use Item 51 Use Item 51 4640613 2900770 3480092 2220885 3900170 3300281 0100038 Not Used 3536708
A/R 1 1 1 1 1 1 1 2 1 2 1 1 1 1 1 1 A/R
51 52
2901941 2902023
1 1
8 9 10 11 12 13 14 15 16 17 18 19
3120697
1
Barrel Weldment Rod, Cylinder Pad, Jack Options: Prior to S/N 91556 (p/n was 3340650) S/N 91556 to Present (p/n was 3340904) Ball, Pivot Loctite #242 Ring, Retainer Options: Prior to S/N 91556 S/N 91556 to Present Bolt Options: Bolt 15/16"-18NC x 3/4" Grade 8 (Prior to S/N 91556) Bolt 3/6"-16NC x 3/4" Grade 8 (S/N 91556 to Present) Loctite #222 Wiper, Rod Retainer Seal, Rod Head O-Ring Ring, Wear Spacer Ring, Guidelock O-Ring Seal Cartridge, Pilot Operated Check Valve Seal Kit Piston Plug Setscrew 3/8"-16NC x 3/8" Nut Primer, Loctite Plate, Actuator —————————— Seal Kit (Includes Items 9, 11,13, 14 and 16-18) Jack Pad Kit (Includes Items 3,6 and 7)
400RTS 500RTS
5-5
SECTION 5 CYLINDER FIGURE 5-3. LEVELING JACK CYLINDER ASSEMBLY (HYDRAULIC JACK OPTION) (S/N 104832 TO PRESENT)
5-6
400RTS 500RTS
3120697
SECTION 5 CYLINDER FIGURE 5-3. LEVELING JACK CYLINDER ASSEMBLY (HYDRAULIC JACK OPTION) (S/N 104832 TO PRESENT) ITEM #
1 2 3 to 5 6 7 8 9 10 11 12
PART NUMBER
QTY.
DESCRIPTION
1684216 1683966 1684217
Ref. Ref. Ref. Ref. Ref.
LEVELING JACK CYLINDER ASSEMBLY Prior to S/N 107516 (Service Replacement for p/n 1682720) S/N 107516 to Present (Original Equipment) Service Replacement for p/n 1683966 Note: Original Cylinder may have been replaced with Service Replacement Cylinder. Identify p/n stamped on cylinder before ordering parts.
0100011 0100035 Not Used 1120108 1681283 1684206 1682721 1683967 2220885 2220883 Not Used
A/R A/R
13
Retainer Head Rod, Cylinder Barrel Weldment (Cylinder p/n 1684216) Barrel Weldment (Cylinders p/n 1683966 & p/n 1684217) Plug (Cylinder p/n 1684216) Plug (Cylinders p/n 1683966 & p/n 1684217)
1
Locknut Options: Cylinder p/n 1684216 & p/n 1684217 Cylinder p/n 1683966 Pad, Jack Options: Cylinder p/n 1684216 & p/n 1684217 Cylinder p/n 1683966 Piston Plate Options: Cylinder p/n 1684216 & p/n 1684217 Cylinder p/n 1683966
14 15
1 4846584 3340904 3480092
28 29
3573513 3536708 Not Used Use Item 51 Use Item 51 Use Item 51 Use Item 51 Use Item 51 Use Item 51 Use Item 51 Not Used Not Required 4640495 4640613 4641156 7011345 2900770 3760460 3900321
30
4713000
16 to 17 18 19 20 21 22 23 24 25 26 27
3120697
1 1
1 2 1 1 1 1 2
Ring, Wear Ring, Guidelock O-Ring O-Ring Wiper, Rod Seal, Rod Seal
0 1 1 1 1 1 2 3
Valve, Counter Balance (Cylinder p/n 1684216) Valve, Counter Balance (Cylinders p/n 1683966 & p/n 1684217) Valve, Check (Cylinder p/n 1684216) Valve, Check (Cylinders p/n 1683966 & p/n 1684217) Cartridge (Cylinders p/n 1683966 & p/n 1684217) Kit, Seal (Cylinders p/n 1683966 & p/n 1684217) Ring, Retainer (Cylinder p/n 1684216 & p/n 1684217) Screw 1/2”-13NC x 1 1/4” (Cylinder p/n 1684216 & p/n 1684217) Washer 1 1/4” (Cylinder p/n 1684216 & p/n 1684217)
1
A G B
Loctite #242 (Not Shown) Loctite #222 (Not Shown)
1 1 1 1 1 1 2
3300465 3300281
REV.
400RTS 500RTS
5-7
SECTION 5 CYLINDER FIGURE 5-3. LEVELING JACK CYLINDER ASSEMBLY (HYDRAULIC JACK OPTION) (S/N 104832 TO PRESENT) (CONTINUED)
5-8
ITEM #
PART NUMBER
QTY.
31 32 33 34 35
3760453 3900170 4565647 0320015 0681606
1 1 1 1 6
51
2901941
1
DESCRIPTION
REV.
Ring, Retainer (Cylinder p/n 1683966) Screw, Self Locking (Cylinder p/n 1683966) Tube, Spacer (Cylinder p/n 1683966) Ball, Pivot (Cylinder p/n 1683966) Bolt 3/6"-16NC x 3/4" Grade 8 (Cylinder p/n 1683966) —————————— Seal Kit (Includes Items 18-24)
400RTS 500RTS
3120697
SECTION 5 CYLINDER FIGURE 5-3. LEVELING JACK CYLINDER ASSEMBLY (HYDRAULIC JACK OPTION) (S/N 104832 TO PRESENT) (CONTINUED) ITEM #
3120697
PART NUMBER
QTY.
DESCRIPTION
400RTS 500RTS
REV.
5-9
SECTION 5 CYLINDER FIGURE 5-4. LIFT CYLINDER ASSEMBLIES
5-10
400RTS 500RTS
3120697
SECTION 5 CYLINDER FIGURE 5-4. LIFT CYLINDER ASSEMBLIES ITEM #
PART NUMBER
QTY.
DESCRIPTION
1682748 1683468 1682969 1683467 1682931
Ref. Ref. Ref. Ref. Ref. Ref. Ref.
LIFT CYLINDER ASSEMBLIES: 500RTS (Original Equipment) (Prior to S/N 28655) 500RTS (Service Replacement) (S/N 28655 to Present) 400RTS (Original Equipment) (Prior to S/N 28655) 400RTS (Service Replacement) (S/N 28655 to Present) 400RTS (S/N 8770 Only) Note: Original Cylinder may have been replaced with Service Replacement Cylinder. Identify p/n stamped on cylinder before ordering parts.
1
1A 2 2A 3
1 1682749 1682970 1682932 0960911 1682751 0960911
2 1 2 1
1120358 1120196 4
1 1681925 1681680
5
1 4565842 4566236 4566233
6
7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
3120697
1 3480137 3480214 3480135 3480220 3300286 3900170 Not Used See Note See Note See Note See Note See Note See Note See Note See Note 0100011 0100035 0100038 2160002
1 1 1 1 1 1 1 1 1 1 A/R A/R A/R 2
REV. F — B — B
Barrel Weldment Options: 500RTS All 400RTS except S/N 8770 400RTS S/N 8770 Only Bushing, Bronze Rod Weldment Bushing, Bronze Retainer Options: 500RTS 400RTS Head Options: 500RTS 400RTS Tube, Spacer Options: 500RTS All 400RTS except S/N 8770 400RTS S/N 8770 Only Piston Options: 500RTS (Prior to S/N 28655) 500RTS (S/N 28655 to Present) 400RTS (Prior to S/N 28655) (S/N 8770 Only) 400RTS (S/N 28655 to Present) Nut, Piston Setscrew 3/8"-16NC x 3/8" Wiper, Rod (Note: Use Items 51A, 51B, 52A & 52B) Seal, Rod (Note: Use Items 51A, 51B, 52A & 52B) Ring, Wear (Note: Use Items 51A, 51B, 52A & 52B) O-Ring (Note: Use Items 51A, 51B, 52A & 52B) O-Ring (Note: Use Items 51A, 51B, 52A & 52B) Ring, Wear (Note: Use Items 51A, 51B, 52A & 52B) T-Seal (Note: Use Items 51A, 51B, 52A & 52B) Ring, Back-Up (Note: Use Items 51A, 51B, 52A & 52B) Loctite #242 Loctite #222 Primer, Loctite Fitting, Grease
400RTS 500RTS
5-11
SECTION 5 CYLINDER FIGURE 5-4. LIFT CYLINDER ASSEMBLIES (CONTINUED) ITEM #
PART NUMBER
QTY.
4640819 7011112 4640509 2900792
1 1 1 1 1
22
51 51A 51B 52 52A 52B
5-12
1 2901223 2901441 2901252 2901252 2901439
1
0253786
Ref.
0460097 1320058
2 2
DESCRIPTION
REV.
Cartridge, Thermal Relief Valve Options: Cartridge - 500RTS Seal Kit Cartridge - 400RTS Seal Kit —————————— Seal Kit - 500RTS Lift Cylinder Options (Includes Items 10-17): Prior to S/N 28655 S/N 28655 to Present Seal Kit - 400RTS Lift Cylinder Options (Includes Items 10-17): Prior to S/N 28655 S/N 28655 to Present OPTIONAL LIFT CYLINDER BELLOWS INSTALLATION 500RTS (NOT SHOWN)
B/2
Bellows, Cylinder (1 Per Cylinder) Clamp (1 Per Cylinder)
400RTS 500RTS
3120697
SECTION 5 CYLINDER FIGURE 5-4. LIFT CYLINDER ASSEMBLIES (CONTINUED) ITEM #
3120697
PART NUMBER
QTY.
DESCRIPTION
400RTS 500RTS
REV.
5-13
SECTION 5 CYLINDER FIGURE 5-5. PLATFORM EXTENSION CYLINDER ASSEMBLY
5-14
400RTS 500RTS
3120697
SECTION 5 CYLINDER FIGURE 5-5. PLATFORM EXTENSION CYLINDER ASSEMBLY ITEM #
PART NUMBER 1682872 1684107 1684266
1
2 3 4 5
6
7 8 9 10 11 12 13
51
3120697
QTY. Ref. Ref. Ref. Ref. Ref. 1
7001609 7001084 7001610 Use Item 51 Use Item 51 7001615 7023030 7023035 7001616 7023029 7023036 7001613 Use Item 51 Use Item 51 Use Item 51 Use Item 51 7001614 7001617 7023031 7001617
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
7001608
1
0253788/0253791
Ref.
0460098 1320031
A/R A/R
DESCRIPTION PLATFORM LENGTH - 14.7ft/4.5m 4ft EXTENSION CYLINDER ASSEMBLY 6ft EXTENSION CYLINDER ASSEMBLY PLATFORM LENGTH - 15.8ft/4.8m 4ft EXTENSION CYLINDER ASSEMBLY
REV.
B A
Locknut 4ft/6ft. (Platform Length - 14.7ft/4.5m) 4ft. (Platform Length - 15.8ft/4.8m) Piston Seal O-Ring Barrel - 4ft. (Platform Length - 14.7ft/4.5m) Barrel - 6ft. (Platform Length - 14.7ft/4.5m) Barrel - 4ft. (Platform Length - 15.8ft/4.8m) Tube, Spacer - 4ft. (Platform Length - 14.7ft/4.5m) Tube, Spacer - 6ft. (Platform Length - 14.7ft/4.5m) Tube, Spacer - 4ft. (Platform Length - 15.8ft/4.8m) Head O-Ring Ring, Back-up Seal Ring, Wiper Ring, Retaining Rod - 4ft. (Platform Length - 14.7ft/4.5m) Rod - 6ft. (Platform Length - 14.7ft/4.5m) Rod - 4ft. (Platform Length - 15.8ft/4.8m) —————————— Seal Kit (Includes Items 3,4, and 8-11) OPTIONAL EXTENSION CYLINDER BELLOWS INSTALLATION (NOT SHOWN)
—/ —
Bellows, Cylinder (1 Per Cylinder) Clamp (1 Per Cylinder)
400RTS 500RTS
5-15
SECTION 5 CYLINDER FIGURE 5-6. STEER CYLINDER ASSEMBLY (MACHINES BUILT PRIOR TO JUNE 1993)
5-16
400RTS 500RTS
3120697
SECTION 5 CYLINDER FIGURE 5-6. STEER CYLINDER ASSEMBLY (MACHINES BUILT PRIOR TO JUNE 1993) ITEM #
PART NUMBER
QTY.
DESCRIPTION
REV.
1682681
Ref. Ref.
STEER CYLINDER ASSEMBLY (ORIGINAL EQUIPMENT) Note: Original Cylinder may have been replaced with Service Replacement Cylinder. Identify p/n stamped on cylinder before ordering parts.
—
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
1682682 1682684 1120108 1681344 3480164 4565716 3760143 3860056 3300357 Use Item 51 Use Item 51 Use Item 51 Use Item 51 Use Item 51 3960007 Use Item 51 0440085
1 1 2 2 1 2 2 1 1 2 2 2 2 1 1 1 2
51
2901261
1
0100011 0100035
A/R A/R
0253787/0253790
Ref.
0460105 1320058 1320015
A/R A/R A/R
3120697
Barrel Weldment Rod Weldment Retainer, Head Head Piston Spacer Ring, Retainer Follower, Cam Nut, Special Wiper, Rod Seal, Rod O-Ring Ring, Wear Ring, Wear T-Seal O-Ring Bearing —————————— Seal Kit (Includes Items 10-14 and 16) —————————— Loctite #242 Loctite #222 OPTIONAL STEER CYLINDER BELLOWS INSTALLATION
—/ —
Bellows, Cylinder (2 Per Cylinder) Clamp (Barrel End) (2 Per Cylinder) Clamp (Rod End) (2 Per Cylinder)
400RTS 500RTS
5-17
SECTION 5 CYLINDER FIGURE 5-7. STEER CYLINDER ASSEMBLY (MACHINES BUILT JUNE 1993 TO PRESENT)
5-18
400RTS 500RTS
3120697
SECTION 5 CYLINDER FIGURE 5-7. STEER CYLINDER ASSEMBLY (MACHINES BUILT JUNE 1993 TO PRESENT) ITEM #
PART NUMBER
QTY.
DESCRIPTION
REV.
1682967
Ref. Ref.
STEER CYLINDER ASSEMBLY (SERVICE REPLACEMENT) Note: Original Cylinder may have been replaced with Service Replacement Cylinder. Identify p/n stamped on cylinder before ordering parts.
5
1 1 1 2 2
Barrel Weldment Rod/Piston Weldment (Prior to May 1993) Rod/Piston Weldment (May 1993 to Present) Retainer, Head Head
2
Spacer (Prior to October 1995) (October 1995 to Present)
1 1 2 2 2 2 2
Follower, Cam Nut, Special Wiper, Rod Seal, Rod O-Ring Ring, Wear Ring, Wear
1 1
O-Ring (Prior to S/N 42117) “T” Seal (S/N 42117 to Present)
17 to 19 20 21
1682682 1682968 1682987 1120108 1681344 Not Used 4566234 Not Used Not Used 3860056 3300357 Use Item 51 Use Item 51 Use Item 51 Use Item 51 Use Item 51 Not Used Use Item 51 Use Item 51 Not Used 0440085 4568055
2 2
51
2901261
1
0100011 0100035
A/R A/R
Bearing Spacer (S/N 74951 to Present) —————————— Seal Kit (Includes Items 10-14 and 16) —————————— Loctite #242 Loctite #222
0253787/0253790
Ref.
0460105 1320058 1320015
A/R A/R A/R
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
3120697
OPTIONAL STEER CYLINDER BELLOWS INSTALLATION
—/ —
Bellows, Cylinder (2 Per Cylinder) Clamp (Barrel End) (2 Per Cylinder) Clamp (Rod End) (2 Per Cylinder)
400RTS 500RTS
5-19
SECTION 5 CYLINDER FIGURE 5-7. STEER CYLINDER ASSEMBLY (MACHINES BUILT JUNE 1993 TO PRESENT) ITEM #
5-20
PART NUMBER
QTY.
DESCRIPTION
400RTS 500RTS
REV.
3120697
SECTION 6 HYDRAULIC
3120697
400RTS 500RTS
6-1
SECTION 6 HYDRAULIC FIGURE 6-1. HYDRAULIC DIAGRAM - AUXILIARY POWER
6-2
400RTS 500RTS
3120697
SECTION 6 HYDRAULIC FIGURE 6-1. HYDRAULIC DIAGRAM - AUXILIARY POWER ITEM #
1 2 3 4 5 6 7 8 9
3120697
PART NUMBER
QTY.
DESCRIPTION
2792020
Ref.
2220622 2220700 2220600 2220371 2220385 2220619 Not Used 2750968 2750910
1 1 1 1 1 1
Fitting, Reducer Fitting, Tee Fitting Fitting Fitting, Tee Fitting, Reducer
1 1
Hose Hose
HYDRAULIC DIAGRAM - AUXILIARY POWER
400RTS 500RTS
REV. 2
6-3
SECTION 6 HYDRAULIC FIGURE 6-2. HYDRAULIC DIAGRAM - OSCILLATING AXLE (OPTIONAL)
6-4
400RTS 500RTS
3120697
SECTION 6 HYDRAULIC FIGURE 6-2. HYDRAULIC DIAGRAM - OSCILLATING AXLE (OPTIONAL) ITEM #
PART NUMBER
QTY.
2791574
Ref.
1
2 3 4 5 6 7 8 9 10
4 2220417 2220472 2220414 2750760 2751010 2220582 2750897 2750900 2220605 Not Used 2220472
2 2 4 1 1 2 2 1
2751404 2750897 0100020
3120697
A/R
DESCRIPTION HYDRAULIC DIAGRAM - AXLE (OSCILLATING)
REV. 5
Fitting Options: Fitting (Prior to October 1995) Fitting (October 1995 to S/N 52963) Fitting (S/N 52963 to Present) Hose Hose Fitting Hose (Prior to December 1989) Hose Fitting, Tee Fitting, 90° Hose Options: Prior to April 1991 April 1991 to Present Loctite #567
400RTS 500RTS
6-5
SECTION 6 HYDRAULIC FIGURE 6-3. HYDRAULIC DIAGRAM - PLATFORM EXTENSION
6-6
400RTS 500RTS
3120697
SECTION 6 HYDRAULIC FIGURE 6-3. HYDRAULIC DIAGRAM - PLATFORM EXTENSION ITEM #
PART NUMBER
QTY. Ref.
1 2 3 4
5 6
Ref.
2792064
Ref.
2792014
Ref.
2792065
Ref.
2220582 Not Used Not Used
A/R
Fitting, Straight
Not Required 2220605
A/R 2 0 A/R A/R 0 4 A/R 0 4
Fitting, Tee Options: Platform Extension (Single) Platform Extension (Dual) Fitting, Straight Fitting, 90° Options: Platform Extension (Single) Platform Extension (Dual) Fitting, Tee Options: Platform Extension (Single) Platform Extension (Dual)
2901243 2901262 2901244 2901263
Ref. Ref. Ref. Ref.
HOSE KIT - 500RTS WITH SINGLE PLATFORM EXTENSION HOSE KIT - 400RTS WITH SINGLE PLATFORM EXTENSION HOSE KIT - 500RTS WITH DUAL PLATFORM EXTENSION HOSE KIT - 400RTS WITH DUAL PLATFORM EXTENSION
2752577 2752578
A/R A/R 1
Hose - 500RTS Hose - 400RTS Hose Options: Platform Extension (Single) Platform Extension (Dual) Hose Options: Platform Extension (Single) Platform Extension (Dual) Hose Options: Platform Extension (Single) Platform Extension (Dual) Hose Options: Platform Extension (Single) Platform Extension (Dual) Note: Items 106-113 for Platform Extension (Dual) Only.
2220504 Not Required 2220414
7
102 2752433 Not Required 103
1 2752445 Not Required
104
1 2750894 Not Required
105
1 2750897 Not Required Ref.
106 107 108 109
3120697
2750894 2750897 2752445 2752433
1 1 1 1
REV.
HYDRAULIC DIAGRAM - PLATFORM EXTENSION
2792013
Not Required 2220472
101
DESCRIPTION
HYDRAULIC DIAGRAM - PLATFORM EXTENSION - 500RTS (SINGLE) HYDRAULIC DIAGRAM - PLATFORM EXTENSION - 400RTS (SINGLE) HYDRAULIC DIAGRAM - PLATFORM EXTENSION - 500RTS (DUAL) HYDRAULIC DIAGRAM - PLATFORM EXTENSION - 400RTS (DUAL)
A — A —
B — 4 —
Hose Hose Hose Hose
400RTS 500RTS
6-7
SECTION 6 HYDRAULIC FIGURE 6-3. HYDRAULIC DIAGRAM - PLATFORM EXTENSION (CONTINUED) ITEM #
PART NUMBER
QTY.
110
2751902 2751432 2751902 2752441 2751893 2751914 2750769 2751914
1 1 1 1 1 1 1 1
111 112 113
6-8
DESCRIPTION
REV.
Hose - 500RTS (Prior to S/N 32427) Hose - 500RTS (S/N 32427 to Present) Hose - 400RTS Hose Hose Hose - 500RTS (Prior to S/N 32427) Hose - 500RTS (S/N 32427 to Present) Hose - 400RTS
400RTS 500RTS
3120697
SECTION 6 HYDRAULIC FIGURE 6-3. HYDRAULIC DIAGRAM - PLATFORM EXTENSION (CONTINUED) ITEM #
3120697
PART NUMBER
QTY.
DESCRIPTION
400RTS 500RTS
REV.
6-9
SECTION 6 HYDRAULIC FIGURE 6-4. HYDRAULIC DIAGRAM - STANDARD 2WD/2WS
6-10
400RTS 500RTS
3120697
SECTION 6 HYDRAULIC
3120697
400RTS 500RTS
6-11
SECTION 6 HYDRAULIC FIGURE 6-4. HYDRAULIC DIAGRAM - STANDARD 2WD/2WS ITEM #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
16 17 18 19 20 21
22 23 24
25 26 27 28 29 30
31 32 33 34 35 36 37
6-12
PART NUMBER
QTY.
2792514 2792508
Ref. Ref. Ref.
2220415 2220504 2220472 2220498 2220371 2220375 2220490 2220377 2221035 2220470 2220646 2220362 2220374 2220372 2220465 2220568 2220635 2220582 Not Used 2220466 Not Used Not Required 2220462 2220414 2220844 2220578 2220451 4640744 2220873 2220428 2220429 Not Used 2220451 2220435 2220578 2220408 2220700 2220621 Not Used 2220609 2220696
A/R 2 2 4 2 3 2 3 1 1 1 1 2 2 1
1 A/R
DESCRIPTION HYDRAULIC DIAGRAM - STANDARD 2WD/2WS 500RTS - FORD ENGINE 500RTS - DEUTZ ENGINE
Fitting, 90°
1
2 1 1 1 1
Fitting, 90° Options: Ford Engine Deutz Engine Fitting, Straight Fitting, Straight Fitting, Straight Options: Ford Engine Deutz Engine Valve, Check Fitting, Nipple Fitting, Disconnect Cap, Dust
A/R 4 5 A/R 2 2 1
Fitting, Straight Options: Ford Engine Deutz Engine Fitting, 90° Fitting, Straight Fitting, Tee Fitting, Reducer
1 1
1 1
Fitting, Straight Fitting, Tee Fitting, 90° Fitting, 45° Fitting, Straight Fitting, Straight Fitting, Tee Fitting, Straight Fitting, Tee Fitting, 90° Fitting, 90° Fitting, Tee Fitting, Straight Fitting, Straight Fitting Options: Fitting, 90° (Ford Engine) Fitting, 45° (Deutz Engine) Fitting, Tee Fitting, Straight
2
1 1 A/R
REV.
Fitting, Reducer Fitting, Reducer
400RTS 500RTS
3120697
SECTION 6 HYDRAULIC FIGURE 6-4. HYDRAULIC DIAGRAM - STANDARD 2WD/2WS (CONTINUED) ITEM #
PART NUMBER
QTY.
38 to 39 40 41 to 42 43
Not Used 3100072 Not Used
1
44 45 46 47 48 49 50 51 to 52 53
54 55 56
Not Required 2220507 Not Used 2220871 2220642 2220710 2220407 2220621 2220349 Not Used 4640382
2
Cartridge, Solenoid Valve Repair Part Options (See Number Stamped on Cartridge Hex Nut): Coil (Modular Controls P/N SV1-10-C-0-0) (1 Per Cartridge) Coil (Hydraforce P/N SV10-20-0-N-0) (1 Per Cartridge) Seal Kit (Modular Control P/N SV1-10-C-0-0) (1 Per Cartridge) Seal Kit (Hydraforce P/N SV10-20-0-N-0) (1 Per Cartridge) Sealant, Pipe (Not Shown) Fitting, Straight Fitting, Reducer
7000645 2900503
A/R A/R
2900800 0100020 2220603 2220810
A/R A/R 1 1
2902090 2902089
Ref. Ref. Ref. 1
2752353 2752351 2752352 Not Used 2752649 Not Required
107
1 A/R 1 0 2
2752250 2752247 108
109 110 111 to 113 114
3120697
2 2752247 2752250 Not Used 2750895 Not Used 2751026
Fitting, 90° Options: Ford Engine Deutz Engine Fitting Fitting, Tee Fitting, Adapter Fitting Fitting, Adapter Fitting, Adapter
A/R
REV.
Manifold
1 1 1 1 1 1
7009742
101
102 103 to 105 106
A/R 0 1
DESCRIPTION
HYDRAULIC HOSE KIT OPTIONS: 500RTS - FORD ENGINE 500RTS - DEUTZ ENGINE
1 9
Hose Options: Ford Engine Deutz Engine Hose Hose Options: Ford Engine Deutz Engine Hose Options: Ford Engine Deutz Engine Hose Options: Ford Engine Deutz Engine
1
Hose
1
Hose
400RTS 500RTS
6-13
SECTION 6 HYDRAULIC FIGURE 6-4. HYDRAULIC DIAGRAM - STANDARD 2WD/2WS (CONTINUED) ITEM #
PART NUMBER
115
QTY. 1
2751391 2751013 116
117 118
119 120 121 122 123 124 125 126 127 128 129 130 131
132 133 134 135 136
1 2751013 2751391 Not Used 2751006 2750910 Not Used Not Used 2751111 2752505 2752481 2752506 2750786 2752507 2752482 Not Used 2752525 2752526 2752513 2752491 Not Used 2750775 Not Used 2752678 2751027 2751893
137
138 139 140 141 142 143 144 to 145 146 147 148
2751893 2751027 2752980 2751892 2752450 2752451 2751021 2750920 Not Used 2751683 2751395 2751006 2750910
6-14
DESCRIPTION Hose Options: Ford Engine Deutz Engine Hose Options: Ford Engine Deutz Engine
1
Hose Options: Ford Engine Deutz Engine
1 1 1 1 1 1 1
Hose Hose Hose Hose Hose Hose Hose
2 1 A/R 1 1 1
REV.
Hose Hose Hose Options: Ford Engine Deutz Engine Hose
2 A/R 2 2 A/R 2 3 2 2 1 1 1 1
Hose Hose Options: Ford Engine Deutz Engine Hose Options: Ford Engine Deutz Engine Hose Hose Hose Hose Hose Hose
1 2 1
Hose Hose Hose Options: Ford Engine Deutz Engine
400RTS 500RTS
3120697
SECTION 6 HYDRAULIC FIGURE 6-4. HYDRAULIC DIAGRAM - STANDARD 2WD/2WS (CONTINUED) ITEM #
3120697
PART NUMBER
QTY.
DESCRIPTION
400RTS 500RTS
REV.
6-15
SECTION 6 HYDRAULIC FIGURE 6-5. HYDRAULIC DIAGRAM - STANDARD 4WD/2WS
6-16
400RTS 500RTS
3120697
SECTION 6 HYDRAULIC
3120697
400RTS 500RTS
6-17
SECTION 6 HYDRAULIC FIGURE 6-5. HYDRAULIC DIAGRAM - STANDARD 4WD/2WS ITEM #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
16 17 18 19 20 21 22 23 24
25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
6-18
PART NUMBER
QTY.
2792515 2792513
Ref. Ref. Ref.
2220415 2220504 2220472 2220366 2220371 2220375 2220490 2220377 2221035 2220470 2220622 2220362 2220374 2220372 2220465 2220568 Not Used 2220582 2220375 2220466 2220619 2220596 2220414 2220844 2220578 2220451 4640744 2220873 2220428 2220429 2220695 2220451 2220578 2220408 2220700 2220621 2220635 2220609 2220696 2220282 2220679 3100072 2220275
DESCRIPTION HYDRAULIC DIAGRAM - STANDARD 4WD/2WS 500RTS - FORD ENGINE 500RTS - DEUTZ ENGINE
5 3 2 6 4 A/R 3 A/R 1 1 A/R 1 2 2 1
Fitting, Straight Fitting, Tee Fitting, 90° Fitting, 90° Fitting, Straight Fitting, Straight Fitting, Tee Fitting, Straight Fitting, Tee Fitting, 90° Fitting, Reducer Fitting, Tee Fitting Fitting Fitting Options: Fitting, 90° (Ford Engine) Fitting, 45° (Deutz Engine)
18 A/R 2 1 1 1 1 1
Fitting, Straight Fitting, Straight Fitting, 90° Fitting, Reducer Fitting, 90° Fitting, Straight Fitting, Straight Fitting Options: Fitting, 90° (Ford Engine) Fitting, Straight (Deutz Engine) Valve, Check Fitting, Nipple Fitting, Disconnect Cap, Dust Fitting, Tee Fitting, Straight Fitting, 90° Fitting, Straight Fitting, Tee Fitting, Reducer Fitting, Tee Fitting, Reducer Fitting, Reducer Fitting Fitting Manifold Fitting, Reducer
1 A/R A/R A/R A/R A/R A/R 2 A/R A/R 2 1 1 1 1 1 1
400RTS 500RTS
REV. 1 2
3120697
SECTION 6 HYDRAULIC FIGURE 6-5. HYDRAULIC DIAGRAM - STANDARD 4WD/2WS (CONTINUED) ITEM #
PART NUMBER
42
43 44 45
46 47 48 49 50 51 52 53
54 55 56 57 58 59
101 102 103 104 105 106
107 108 109 110 111 112 to 113 114
3120697
QTY. 1
2220377 2220646 2220385 2220618
1 1 1
2220618 2220871 2221026 2220710 2220407 2220621 2220349 2220237 Not Used 4640382
A/R
7009742
A/R
7000645 2900503
A/R A/R
2900800 0100020 2220603 2220810 2220642 2220923 2221077
A/R A/R 1 1 1 2 4
2902091 2902088
Ref. Ref. Ref.
2752351 2752352 2752344 2752391 2752392 2752649 Not Required 2752381 2752390 2752397 2750895 2751906 Not Used 2751026
1 1 A/R 1 A/R 4
1 1 1 1 2 A/R 1 0 1 2 1 1 1 1
DESCRIPTION
REV.
Fitting Options: Fitting, Straight (Ford Engine) Fitting, 90° (Deutz Engine) Fitting, Tee Fitting Fitting Options: Fitting, Straight (Ford Engine) Fitting, 90° (Deutz Engine) Fitting, Tee Fitting, Adapter Fitting Fitting, Adapter Fitting, Adapter Fitting Cartridge, Solenoid Valve Repair Part Options (See Number Stamped on Cartridge Hex Nut): Coil (Modular Controls P/N SV1-10-C-0-0) (1 Per Cartridge) Coil (Hydraforce P/N SV10-20-0-N-0) (1 Per Cartridge) Seal Kit (Modular Control P/N SV1-10-C-0-0) (1 Per Cartridge) Seal Kit (Hydraforce P/N SV10-20-0-N-0) (1 Per Cartridge) Sealant, Pipe (Not Shown) Fitting, Straight Fitting, Reducer Fitting, Tee (Deutz Engine Only) Fitting, Adapter Fitting, 45° HYDRAULIC HOSE KIT OPTIONS: FORD ENGINE DEUTZ ENGINE
2 2
Hose Hose Hose Hose Hose Hose Options: Ford Engine Deutz Engine Hose Hose Hose Hose Hose Hose
400RTS 500RTS
6-19
SECTION 6 HYDRAULIC FIGURE 6-5. HYDRAULIC DIAGRAM - STANDARD 4WD/2WS (CONTINUED) ITEM #
PART NUMBER
QTY.
115 116 117 118 119 120 121 122 123 124 125 126 127 128
2751013 2751391 2751011 2750910 Not Used 2752627 2751111 2752505 2752481 2752506 2750786 2752507 2752482
2 1 1 2
2752652 Not Required 129 Not Required 2752525 130 Not Required 2752526 131
132 133
2752513 2752491 Not Used 2750775 2750968
134 2752953 Not Required 135
136 137 138 139 140 141 142 143 144 to 145 146 147 148 149
6-20
Not Required 2752678 2751893 2751027 2752980 2751892 2752450 2752451 2751021 2750920 Not Used 2751683 2751395 2751006 2751507
DESCRIPTION Hose Hose Hose Hose
1 1 1 1 1 1 1 1 A/R 3 0 A/R 0 1 A/R 0 1 A/R 1 1
Hose Hose Hose Hose Hose Hose Hose Hose Hose Options: Ford Engine Deutz Engine Hose Options: Ford Engine Deutz Engine Hose Options: Ford Engine Deutz Engine Hose Options: Ford Engine Deutz Engine
A/R 1 1 A/R 2 0 A/R 0 2 2 2 2 2 1 1 1 1
Hose Options: Ford Engine Deutz Engine Hose Options: Ford Engine Deutz Engine Hose Options: Ford Engine Deutz Engine Hose Hose Hose Hose Hose Hose Hose Hose
1 2 2 1
REV.
Hose Hose Hose Hose
400RTS 500RTS
3120697
SECTION 6 HYDRAULIC FIGURE 6-5. HYDRAULIC DIAGRAM - STANDARD 4WD/2WS (CONTINUED) ITEM #
3120697
PART NUMBER
QTY.
DESCRIPTION
400RTS 500RTS
REV.
6-21
SECTION 6 HYDRAULIC FIGURE 6-6. HYDRAULIC DIAGRAM - STANDARD 4WD/4WS
6-22
400RTS 500RTS
3120697
SECTION 6 HYDRAULIC
3120697
400RTS 500RTS
6-23
SECTION 6 HYDRAULIC FIGURE 6-6. HYDRAULIC DIAGRAM - STANDARD 4WD/4WS ITEM #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43
6-24
PART NUMBER
QTY.
2792517 2792512
Ref. Ref. Ref.
2220415 2220504 2220472 2220366 2220371 2220375 2220490 2220377 2221035 2220470 2220646 2220362 2220374 2220372 2220465 Not Used 2220582 Not Used 2220473 2220619 2220596 2220414 2220844 2220490 2220451 4640744 2220873 2220428 2220429 2220914 2220451 2220578 2220408 2220700 2220621 2220635 2220609 2220696 2220282 2220679 3100072 2220275 2220385 2220618
DESCRIPTION HYDRAULIC DIAGRAM - STANDARD 4WD/4WS 500RTS - FORD ENGINE 500RTS - DEUTZ ENGINE
A/R 3 5 6 5 5 3 5 1 1 1 1 2 2 1
Fitting, Straight Fitting, Tee Fitting, 90° Fitting, 90° Fitting, Straight Fitting, Straight Fitting, Tee Fitting, Straight Fitting, Tee Fitting, 90° Fitting, 90° Fitting, Tee Fitting Fitting Fitting, 90°
A/R
Fitting, Straight
1 1 1 1 1 A/R 1 1 1 1 1 1 1 4 A/R 2 A/R A/R 1 2 1 1 1 1 1 1 1
Fitting, 90° Fitting, Reducer Fitting, 90° Fitting, Straight Fitting, Straight Fitting Options: Fitting, Tee - Ford Engine Fitting, Reducer - Deutz Engine Valve, Check Fitting, Nipple Fitting, Disconnect Cap, Dust Fitting Fitting, 90° Fitting, 90° Fitting, Straight Fitting, Tee Fitting, Reducer Fitting, Tee Fitting, Reducer Fitting, Reducer Fitting, Reducer Fitting, Tee Manifold Fitting, Reducer Fitting, Tee Fitting
400RTS 500RTS
REV. 2 2
3120697
SECTION 6 HYDRAULIC FIGURE 6-6. HYDRAULIC DIAGRAM - STANDARD 4WD/4WS (CONTINUED) ITEM #
PART NUMBER
44 45
Not Used
46 47 48 49 50 51 52 53
54 55 56 57 58 59
101 102 103 104 105 106
107 108 109 110 111 112 to 113 114 115 116 117 118
3120697
Not Required 2220403 2220642 2220710 2220407 2220621 2220349 2220237 Not Used 4640382
QTY. A/R 0 1 1 1 A/R 1 1 2 2
7009742
A/R
7000645 2900503
A/R A/R
2900800 0100020 2220349 2220810 2220923 2221077 2220819
A/R A/R 1 1 4 4 1
2902093 2902095
Ref. Ref. Ref.
2752351 2752352 2752344 2752391 2752392 2752649 Not Required 2752381 2752390 Not Used 2750895 2751906 Not Used 2751026 2751013 2751391 2751011 2750910
1 1 1 1 3 A/R 1 0 1 2
DESCRIPTION
REV.
Fitting, 90° Options: Ford Engine Fitting, Straight - Deutz Engine Fitting, Tee Fitting, Adapter Fitting Fitting, Adapter Fitting, Adapter Fitting Cartridge, Solenoid Valve Repair Part Options (See Number Stamped on Cartridge Hex Nut): Coil (Modular Controls P/N SV1-10-C-0-0) (1 Per Cartridge) Coil (Hydraforce P/N SV10-20-0-N-0) (1 Per Cartridge) Seal Kit (Modular Control P/N SV1-10-C-0-0) (1 Per Cartridge) Seal Kit (Hydraforce P/N SV10-20-0-N-0) (1 Per Cartridge) Sealant, Pipe Fitting, 90° Fitting, Reducer Fitting, Adapter Fitting, 45° Fitting, 90° HYDRAULIC HOSE KIT OPTIONS: FORD DEUTZ
2 2
Hose Hose Options: Hose Hose Hose Hose Options: Ford Engine Deutz Engine Hose Hose
1 1
Hose Hose
1 2 1 2 4
Hose Hose Hose Hose Hose
400RTS 500RTS
6-25
SECTION 6 HYDRAULIC FIGURE 6-6. HYDRAULIC DIAGRAM - STANDARD 4WD/4WS (CONTINUED) ITEM #
PART NUMBER
119 120 121 122 123 124 125 126 127 128
Not Used 2752627 2751111 2752505 2752481 2752506 2750786 2752507 2752482 2752652 Not Required
129 Not Required 2752525 130 Not Required 2752526 131
132 133 134
2752513 2752491 2752591 2750775 2752953 Not Required
135
136 137 138 139 140 141 142 143 144 to 145 146 147 148 149
6-26
Not Required 2752678 2751893 2751027 2752980 2751892 2752450 2752451 2751021 2750902 Not Used 2751683 2751395 2751006 2751507
QTY. 1 1 1 1 1 1 1 1 A/R 3 0 A/R 0 2 A/R 0 1 A/R 1 1 2 1 A/R 2 0 A/R 0 2 2 3 2 2 1 1 1 1 1 2 2 1
DESCRIPTION
REV.
Hose Hose Hose Hose Hose Hose Hose Hose Hose Options: Ford Engine Deutz Engine Hose Options: Ford Engine Deutz Engine Hose Options: Ford Engine Deutz Engine Hose Options: Ford Engine Deutz Engine Hose Hose Hose Options: Ford Engine Deutz Engine Hose Options: Ford Engine Deutz Engine Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose
400RTS 500RTS
3120697
SECTION 6 HYDRAULIC FIGURE 6-6. HYDRAULIC DIAGRAM - STANDARD 4WD/4WS (CONTINUED) ITEM #
3120697
PART NUMBER
QTY.
DESCRIPTION
400RTS 500RTS
REV.
6-27
SECTION 6 HYDRAULIC FIGURE 6-7. HYDRAULIC DIAGRAM - STANDARD 2WD/4WS
6-28
400RTS 500RTS
3120697
SECTION 6 HYDRAULIC
3120697
400RTS 500RTS
6-29
SECTION 6 HYDRAULIC FIGURE 6-7. HYDRAULIC DIAGRAM - STANDARD 2WD/4WS ITEM #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 to 21 22 23 24
25 26 27 28 29 30 31 32 33 34 35 36 37 38 to 39 40 41 42 to 44 45
PART NUMBER
QTY.
2792516 2792511
Ref. Ref. Ref.
2220415 2220504 2220472 2220366 2220371 2220375 2220490 2220377 2221035 2220470 2220603 2220362 2220374 2220372 2220465 Not Used 2220582 Not Used 2220473 Not Used 2220414 2220844 Not Required 2220451 4640744 2220873 2220428 2220429 2220914 2220451 2220578 2220408 2220700 2220621 2220635 2220609 2220696 Not Used 3100072 2220275 Not Used Not Required 2220403
6-30
DESCRIPTION HYDRAULIC DIAGRAM - STANDARD 2WD/4WS 500RTS - FORD ENGINE 500RTS - DEUTZ ENGINE
A/R 2 5 4 3 3 2 4 1 1 1 1 2 2 1
Fitting, Straight Fitting, Tee Fitting, 90° Fitting, 90° Fitting, Straight Fitting, Straight Fitting, Tee Fitting, Straight Fitting, Tee Fitting, 90° Fitting, Straight Fitting, Tee Fitting Fitting Fitting, 90°
A/R
Fitting, Straight
3 1 1 A/R 0 1 1 1 1 1 1 A/R A/R 2 2 1 1 2 1 1 1 A/R 0 1
REV. 2 2
Fitting, 90° Fitting, Straight Fitting, Straight Fitting Options: Ford Engine Fitting, Straight - Deutz Engine Valve, Check Fitting, Nipple Fitting, Disconnect Cap, Dust Fitting Fitting, Straight Fitting, 90° Fitting, Straight Fitting, Tee Fitting, Reducer Fitting, Tee Fitting, Reducer Fitting, Reducer Manifold Fitting, Reducer Fitting, 90° Options: Ford Engine Fitting, Straight - Deutz Engine
400RTS 500RTS
3120697
SECTION 6 HYDRAULIC FIGURE 6-7. HYDRAULIC DIAGRAM - STANDARD 2WD/4WS (CONTINUED) ITEM #
PART NUMBER
QTY.
46 47 48 49 50 51 52 53
2220642 2220710 2220407 2220621 2220349 2220237 Not Used 4640382
1 1 A/R 1 1 3
7009742
A/R
7000645 2900503
A/R A/R
2900800 0100020 2220349 2220810 2220923 2220819
A/R A/R 1 1 2 1
2902094 2902096
Ref. Ref. Ref.
54 55 56 57 58
101 102 103 104 105 106
107 to 109 110 111 to 113 114 115 116 117 118 119 to 120 121 122 123 124 125 126 127
3120697
2752351 2752352 2752251 2752252 Not Used 2752649 Not Required Not Used 2750895 Not Used 2751026 2751013 2751391 Not Used 2750910 Not Used 2751111 2752505 2752481 2752506 2750786 2752507 2752482
2
DESCRIPTION
REV.
Fitting, Tee Fitting, Adapter Fitting Fitting, Adapter Fitting, Adapter Fitting Cartridge, Solenoid Valve Repair Part Options (See Number Stamped on Cartridge Hex Nut): Coil (Modular Controls P/N SV1-10-C-0-0) (1 Per Cartridge) Coil (Hydraforce P/N SV10-20-0-N-0) (1 Per Cartridge) Seal Kit (Modular Control P/N SV1-10-C-0-0) (1 Per Cartridge) Seal Kit (Hydraforce P/N SV10-20-0-N-0) (1 Per Cartridge) Sealant, Pipe (Not Shown) Fitting, 90° Fitting, Reducer Fitting, Adapter Fitting, 90° HYDRAULIC HOSE KIT OPTIONS: FORD ENGINE DEUTZ ENGINE
1 1 2 2
Hose Hose Hose Hose
1
Hose Options: Ford Engine Deutz Engine
1
Hose
1 1 1
Hose Hose Hose
3
Hose
1 1 1 1 1 1 1
Hose Hose Hose Hose Hose Hose Hose
400RTS 500RTS
2 2
6-31
SECTION 6 HYDRAULIC FIGURE 6-7. HYDRAULIC DIAGRAM - STANDARD 2WD/4WS (CONTINUED) ITEM #
PART NUMBER
128 129
Not Used Not Required 2752525
130
131 132 133 134
Not Required 2752526 2752513 2752591 2750775 2752953 Not Required
135
136 137 138 139 140 141 142 143 144 to 145 146 147 148
6-32
Nor Required 2752678 2751893 2751027 2752980 2751892 2752450 2752451 2751021 2750902 Not Used 2751683 2751395 2751006
QTY. A/R 0 1 A/R 0 1 1 2 1 A/R 0 1 A/R 0 2 2 3 2 2 1 1 1 1 1 2 1
DESCRIPTION
REV.
Hose Options: Ford Engine Deutz Engine Hose Options: Ford Engine Deutz Engine Hose Hose Hose Hose Options: Ford Engine Deutz Engine Hose Options: Ford Engine Deutz Engine Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose Hose
400RTS 500RTS
3120697
SECTION 6 HYDRAULIC FIGURE 6-7. HYDRAULIC DIAGRAM - STANDARD 2WD/4WS (CONTINUED) ITEM #
3120697
PART NUMBER
QTY.
DESCRIPTION
400RTS 500RTS
REV.
6-33
SECTION 6 HYDRAULIC FIGURE 6-8. HYDRAULIC DIAGRAM - TOW PACKAGE (OPTIONAL)
6-34
400RTS 500RTS
3120697
SECTION 6 HYDRAULIC FIGURE 6-8. HYDRAULIC DIAGRAM - TOW PACKAGE (OPTIONAL) ITEM #
1 2 3 4 5 6 7 8
3120697
PART NUMBER
QTY.
2791962
Ref.
2220385 2220618 2751893 2220468 2220605 2751018 2751412 2220472
1 1 1 3 2 1 1 2
DESCRIPTION HYDRAULIC DIAGRAM - TOW PACKAGE
REV. —
Fitting, Adapter Fitting, Adapter Hose Fitting, Straight Fitting, Straight Hose Hose Fitting, 90°
400RTS 500RTS
6-35
SECTION 6 HYDRAULIC FIGURE 6-9. HYDRAULIC DIAGRAM LIST ITEM #
6-36
PART NUMBER
QTY.
DESCRIPTION
Ref.
Note: Diagrams with asterisk (*) are shown in the preceding pages. Information on diagrams not shown is available form JLG Service/Parts Departments.
2791574* 2792064* 2792065* 2792013* 2792014* 2792611
Ref. Ref. Ref. Ref. Ref. Ref.
2792020* 2792047
Ref. Ref.
2792048
Ref.
2792049
Ref.
2792050
Ref.
2792164 2792165 2792166 2792167 2791997
Ref. Ref. Ref. Ref. Ref.
2792508*
Ref.
2791995
Ref.
2792511*
Ref.
2791988
Ref.
2792513*
Ref.
2791996
Ref.
2792512*
Ref.
2792168
Ref.
2792514*
Ref.
2792170
Ref.
2792516*
Ref.
2792169
Ref.
2792515*
Ref.
Hydraulic Diagram - Oscillating Axle Hydraulic Diagram - Platform Extension (Single) - 400RTS Hydraulic Diagram - Platform Extension (Dual) - 400RTS Hydraulic Diagram - Platform Extension (Single) - 500RTS Hydraulic Diagram - Platform Extension (Dual) - 500RTS Hydraulic Diagram - Platform Extension (Dual) - 500RTS (Length 15.8ft/4.8m) Hydraulic Diagram - Auxiliary Power Hydraulic Diagram - Standard 2WD/2WS - 400RTS (Deutz Engine) Hydraulic Diagram - Standard 2WD/4WS - 400RTS (Deutz Engine) Hydraulic Diagram - Standard 4WD/2WS - 400RTS (Deutz Engine) Hydraulic Diagram - Standard 4WD/4WS - 400RTS (Deutz Engine) Hydraulic Diagram - Standard 2WD/2WS - 400RTS (Ford Engine) Hydraulic Diagram - Standard 2WD/4WS - 400RTS (Ford Engine) Hydraulic Diagram - Standard 4WD/2WS - 400RTS (Ford Engine) Hydraulic Diagram - Standard 4WD/4WS - 400RTS (Ford Engine) Hydraulic Diagram - Standard 2WD/2WS - 500RTS (Deutz Engine) (Prior to S/N 107516) Hydraulic Diagram - Standard 2WD/2WS - 500RTS (Deutz Engine) (S/N 107516 to Present) Hydraulic Diagram - Standard 2WD/4WS - 500RTS (Deutz Engine) (Prior to S/N 107516) Hydraulic Diagram - Standard 2WD/4WS - 500RTS (Deutz Engine) (S/N 107516 to Present) Hydraulic Diagram - Standard 4WD/2WS - 500RTS (Deutz Engine) (Prior to S/N 107516) Hydraulic Diagram - Standard 4WD/2WS - 500RTS (Deutz Engine) (S/N 107516 to Present) Hydraulic Diagram - Standard 4WD/4WS - 500RTS (Deutz Engine) (Prior to S/N 107516) Hydraulic Diagram - Standard 4WD/4WS - 500RTS (Deutz Engine) (S/N 107516 to Present) Hydraulic Diagram - Standard 2WD/2WS - 500RTS (Ford Engine) (Prior to S/N 107516) Hydraulic Diagram - Standard 2WD/2WS - 500RTS (Ford Engine) (S/N 107516 to Present) Hydraulic Diagram - Standard 2WD/4WS - 500RTS (Ford Engine) (Prior to S/N 107516) Hydraulic Diagram - Standard 2WD/4WS - 500RTS (Ford Engine) (S/N 107516 to Present) Hydraulic Diagram - Standard 4WD/2WS - 500RTS (Ford Engine) (Prior to S/N 107516) Hydraulic Diagram - Standard 4WD/2WS - 500RTS (Ford Engine) (S/N 107516 to Present)
400RTS 500RTS
REV.
3120697
SECTION 6 HYDRAULIC ITEM #
3120697
PART NUMBER
QTY.
2792171
Ref.
2792517*
Ref.
2792027 2791962* 2792371
Ref. Ref. Ref.
DESCRIPTION
REV.
Hydraulic Diagram - Standard 4WD/4WS - 500RTS (Ford Engine) (Prior to S/N 107516) Hydraulic Diagram - Standard 4WD/4WS - 500RTS (Ford Engine) (S/N 107516 to Present) Hydraulic Diagram - Leveling Jacks - 400RTS Hydraulic Diagram - Tow Bar (Optional) Hydraulic Schematic
400RTS 500RTS
6-37
SECTION 6 HYDRAULIC ITEM #
6-38
PART NUMBER
QTY.
DESCRIPTION
400RTS 500RTS
REV.
3120697
SECTION 7 ELECTRICAL
3120697
400RTS 500RTS
7-1
SECTION 7 ELECTRICAL FIGURE 7-1.ELECTRICAL DIAGRAM LIST ITEM #
7-2
PART NUMBER
QTY.
DESCRIPTION
REV.
Ref.
Note: Diagrams with asterisks (*) are shown in the following pages. Diagrams not shown are available from the JLG Service Department.
1282015 0253727
Ref. Ref.
— B
0273055
Ref.
0253728
Ref.
0273056
Ref.
0253446 0140032 3990010 3740049 1540002
Ref. 1 A/R 1 1
ELECTRICAL DIAGRAM - ALARMS (OPTIONAL) (DWG ONLY) ELECTRICAL COMPONENTS - DESCENT ALARM (B/M ONLY) (PRIOR TO S/N 112737) ELECTRICAL COMPONENTS - DESCENT ALARM (B/M ONLY) (S/N 112737 TO PRESENT) ELECTRICAL COMPONENTS - MOTION ALARM (B/M ONLY) (PRIOR TO S/N 112737) ELECTRICAL COMPONENTS - MOTION ALARM (B/M ONLY) (S/N 112737 TO PRESENT) ELECTRICAL COMPONENTS - TRAVEL ALARM (B/M ONLY) Alarm, Horn Diode - 6 Amp Relay (Located in Ground Control Box) Capacitor (Not Shown - Located at Ground Control) (S/N 112737 to Present)
1282141/1281992*
Ref.
ELECTRICAL DIAGRAM - AUXILIARY POWER (OPTIONAL USED WITH PLATFORM EXTENSION)
O
0271196
Ref.
ELECTRICAL DIAGRAM - AUXILIARY POWER (OPTIONAL USED WITH PLATFORM MEGADECK EXTENSIONS)
B
0273062
Ref.
B
4922859 4922848
1 1
ELECTRICAL DIAGRAM - AUXILIARY POWER (OPTIONAL USED WITH PLATFORM POWER DECK EXTENSIONS) Harness, Auxiliary Power Harness, Power Deck
0610114*
Ref.
ELECTRICAL DIAGRAM - 0610114 CIRCUIT CARD (SEE SECTION 4 FOR COMPONENTS)
B
1281738*
Ref.
H
4931444
Ref.
ELECTRICAL DIAGRAM - DUAL FUEL (OPTIONAL ON FORD ENGINES) (DWG ONLY) ELECTRICAL COMPONENTS - DUAL FUEL (B/M ONLY) (SEE SECTION 2 FOR COMPONENTS) (PRIOR TO S/N 27785)
4932451/4932897
Ref.
4932387
Ref.
4932734*
Ref.
4932387
Ref.
4932041
Ref.
ELECTRICAL COMPONENTS - DUAL FUEL (B/M ONLY) (SEE SECTION 2 FOR COMPONENTS) (S/N 27785 TO PRESENT)
A 1 A
E/F
—/2
ELECTRICAL DIAGRAM - GENERATOR 110V (OPTIONAL ON DEUTZ ENGINES) (PRIOR TO JULY 1994) ELECTRICAL DIAGRAM - GENERATOR 110V (OPTIONAL ON DEUTZ ENGINES) (JULY 1994 TO PRESENT) ELECTRICAL DIAGRAM - GENERATOR 220V (OPTIONAL ON DEUTZ ENGINES) (S/N 108548 TO PRESENT) ELECTRICAL DIAGRAM - GENERATOR 110V (OPTIONAL ON FORD ENGINES) (PRIOR TO JULY 1994)
400RTS 500RTS
1
2 3 3 B
3120697
SECTION 7 ELECTRICAL FIGURE 7-1.ELECTRICAL DIAGRAM LIST (CONTINUED) ITEM #
PART NUMBER
QTY.
4932735*
Ref.
3990010 3740049
1 2
4932387
0254118 1060016
REV.
ELECTRICAL DIAGRAM - GENERATOR 110V (OPTIONAL ON FORD ENGINES) (JULY 1994 TO PRESENT) Diode 6 Amp Relay (Located in Ground Control Box)
5
Ref.
ELECTRICAL DIAGRAM - GENERATOR 220V (OPTIONAL ON DEUTZ ENGINES)
2
Ref.
ELECTRICAL DIAGRAM - HOURMETER (QUARTZ)
2
A/R
ELECTRICAL CABLE - LIFT CYLINDER (STANDARD 12/3) 500RTS 400RTS
75 ft./22.9m 30 ft./9.2m
3120697
DESCRIPTION
1282038
Ref.
ELECTRICAL DIAGRAM - LIGHTS (OPTIONAL HEADLIGHTS/ TAILLIGHTS) (DWG ONLY)
E
0253821
Ref.
3
0253818
Ref.
2920110 2920113 4360239 1060341 3740049 4460051 3300048 0960238
4 2 1 60 ft./18m 3 1 1 1
ELECTRICAL COMPONENTS - HEADLIGHTS AND TAILLIGHTS (B/M ONLY) ELECTRICAL COMPONENTS - HEADLIGHTS, TAILLIGHTS, BRAKE LIGHTS AND SIGNAL LIGHTS (B/M ONLY) Headlight Taillight Switch, Toggle (Located at Platform Control) Cable, Electrical 16/2 Relay Strain Relief Locknut Bushing
0253451
Ref.
ELECTRICAL DIAGRAM - OIL COOLER (OPTIONAL - SEE SECTION 10 FOR COMPONENTS)
Ref.
ELECTRICAL CABLE - PLATFORM TO GROUND Standard 16/24 Cable 500RTS (Prior to S/N 58035) 500RTS (S/N 58035 to Present) 400RTS (Prior to S/N 58035) 400RTS (S/N 58035 to Present) Optional 16/20 (Use with Leveling Jacks and Headlight/Taillight Options: 500RTS (Prior to S/N 58035) 500RTS (S/N 58035 to Present) 400RTS (Prior to S/N 58035) 400RTS (S/N 58035 to Present)
4921543 4922257 4921598 4922256
1 1 1 1
4921544 4922252 4921599 4922251
1 1 1 1
0253795
Ref.
3
4
ELECTRICAL DIAGRAM- PLATFORM WORKLIGHTS (SEE SECTION 4 FOR COMPONENTS)
A
400RTS 500RTS
7-3
SECTION 7 ELECTRICAL FIGURE 7-1.ELECTRICAL DIAGRAM LIST (CONTINUED) ITEM #
PART NUMBER
1060308 1060973 1060308 1060908
QTY.
DESCRIPTION
Ref.
ELECTRICAL CABLE - RECEPTACLE 110V/220V AT PLATFORM (OPTIONAL) Prior to S/N 107516 S/N 107516 to Present 500RTS (Prior to S/N 107516) 500RTS (S/N 107516 to Present)
Ref. Ref. 80 FT/24.4M 96 FT/29.3M
67 FT/14.3M
Ref. 1281974 1283064* 4932590 4932588 4933096 3990010 3990010 4921540 4921770 1060341
Ref. Ref. Ref. Ref. Ref. Ref. A/R 10 1 1 A/R 237 ft/72.3m 340 ft/104m 13 ft/4m
3730003
1
1283068*
Ref.
4933057 4933098 3990010 3990010 4921540 4921770 1060341
Ref. Ref. 6 10 1 1 A/R 237 ft/72.3m 340 ft/104m 13 ft/4m
3730003
7-4
1
REV.
A
400RTS ELECTRICAL DIAGRAM - STANDARD (500RTS DEUTZ DIESEL) OPTIONS: Prior To S/N 61097 (with Enable Timer) S/N 61097 To Present (with Trigger Switch) Ground Electrical Components (B/M Only) Platform Electrical Components Options (B/M Only): Prior to S/N 61097 S/N 61097 To Present Diode - 6 Amp (Platform) Diode - 6 Amp (Ground) Harness (Valves to Ground Control Box) Harness (Engine to Ground Control Box) Cable, Electrical - 16/2 (To Limit Switches and Lift Down Coil) Options: Prior to S/N 103272 S/N 103272 to S/N 107516 S/N 107516 to Present Resistor - 20 ohm
H F 9 3 2
ELECTRICAL DIAGRAM - CSA SPEC (500RTS - DEUTZ DIESEL) OPTIONS: Ground Electrical Components (B/M Only) Platform Electrical Components (B/M Only) Diode - 6 Amp (Platform) Diode - 6 Amp (Ground) Harness (Valves to Ground Control Box) Harness (Engine to Ground Control Box) Cable, Electrical - 16/2 (To Limit Switches and Lift Down Coil) Options: Prior to S/N 103272 S/N 103272 to S/N 107516 S/N 107516 to Present Resistor - 20 ohm
400RTS 500RTS
E 6 2
3120697
SECTION 7 ELECTRICAL FIGURE 7-1.ELECTRICAL DIAGRAM LIST (CONTINUED) ITEM #
PART NUMBER
QTY. Ref.
1282100 1283066 4932650 4932850
Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. A/R 10 1 1
4932645 4933097 3990010 3990010 4921540 4921545 1060341
237 ft/72.3m
3730003
1
1282099
Ref.
4932649 4932648 3990010 3990010 4921540 4921546 1060341
Ref. Ref. 8 10 1 1 237 ft/72.3m
3730003
1
1282341
Ref.
4932744 4932588 3990010 3990010 4921540 4921714 1060341 3730003
Ref. Ref. 8 10 1 1 237 ft/72.3m
1 Ref.
1282366 1283065* 4932775 4932588 4933096 3990010
3120697
Ref. Ref. Ref. Ref. Ref. Ref. A/R
DESCRIPTION ELECTRICAL DIAGRAM - STANDARD (400RTS -DEUTZ DIESEL) OPTIONS: Prior to S/N 61097 (with Enable Timer) S/N 61097 to Present (with Trigger Switch) Ground Electrical Components Options (B/M Only): Prior to S/N 61097 S/N 61097 to Present Platform Electrical Components Options (B/M Only): Prior to S/N 61097 S/N 61097 to Present Diode - 6 Amp (Platform) Diode - 6 Amp (Ground) Harness (Valves to Ground Control Box) Harness (Engine to Ground Control Box) Cable, Electrical - 16/2 (To Limit Switches and Lift Down Coil) Resistor - 20 ohm
REV.
E B 4 4 4 2
ELECTRICAL DIAGRAM - STANDARD (400RTS - FORD VSG411 GAS) (REF. DWG ONLY) Ground Electrical Components (B/M Only) Platform Electrical Components (B/M Only) Diode - 6 Amp (Platform) Diode - 6 Amp (Ground) Harness (Valves to Ground Control Box) Harness (Engine to Ground Control Box) Cable, Electrical - 16/2 (To Limit Switches and Lift Down Coil) Options: Resistor - 20 Ohm
D
ELECTRICAL DIAGRAM - STANDARD (500RTS FORD LSG423 GAS) (REF. DWG ONLY) Ground Electrical Components (B/M Only) Platform Electrical Components (B/M Only) Diode - 6 Amp (Platform) Diode - 6 Amp (Ground) Harness (Valves to Ground Control Box) Harness (Engine to Ground Control Box) Cable, Electrical - 16/2 (To Limit Switches and Lift Down Coil) Resistor - 20 Ohm
B
ELECTRICAL DIAGRAM - STANDARD (500RTS FORD LRG423/LRG-425 GAS) (REF. DWG ONLY) OPTIONS: Prior to S/N 61097 (with Enable Timer) S/N 61097 to Present (with Trigger Switch) Ground Electrical Components (B/M Only) Platform Electrical Components Options (B/M Only): Prior to S/N 61097 S/N 61097 to Present Diode - 6 Amp (Platform)
400RTS 500RTS
B A
2 3
E F 5 3 2
7-5
SECTION 7 ELECTRICAL FIGURE 7-1.ELECTRICAL DIAGRAM LIST (CONTINUED) ITEM #
PART NUMBER
QTY.
3990010 4921540 4921731 1060341
10 1 1 A/R 237 ft/72.3m 340 ft/104m 13 ft/4m
1283328*
Ref.
4933255 4933254 3990010 3990010 4921540 4921731 1060341
Ref. Ref. 7 10 1 1 A/R 340 ft/104m 13 ft/4m
Ref.
REV.
Diode - 6 Amp (Ground) Harness (Valves to Ground Control Box) Harness (Engine to Ground Control Box) Cable, Electrical - 16/2 (To Limit Switches and Lift Down Coil) Options: Prior to S/N 103272 S/N 103272 to S/N 107516 S/N 107516 to Present ELECTRICAL DIAGRAM - CSA SPEC (500RTS FORD LRG-423/LRG-425 GAS) (REF. DWG ONLY) Ground Electrical Components (B/M Only) Platform Electrical Components (B/M Only) Diode - 6 Amp (Platform) Diode - 6 Amp (Ground) Harness (Valves to Ground Control Box) Harness (Engine to Ground Control Box) Cable, Electrical - 16/2 (To Limit Switches and Lift Down Coil) Options: Prior to S/N 107516 S/N 107516 to Present
B 1 2
4932588 4933096 3990010 3990010 4921731 4921590 1060341
Ref. Ref. Ref. Ref. Ref. Ref. 8 8 1 1 1
ELECTRICAL DIAGRAM - STANDARD (400RTS FORD LRG423) (REF. DWG ONLY) OPTIONS: Prior to S/N 61097 (with Enable Timer) S/N 61097 to Present (with Trigger Switch) Ground Electrical Components (B/M Only) Platform Electrical Components Options (B/M Only): Prior to S/N 61097 S/N 61097 to Present Diode - 6 Amp (Platform) Diode - 6 Amp (Ground) Harness (Engine to Ground Control Box) Harness (Valve to Ground Control Box) Cable, Electric 16/2
0258916
Ref.
ELECTRICAL DIAGRAM - COLD WEATHER
A
0259097
Ref.
ELECTRICAL DIAGRAM - OIL PRESSURE SHUT DOWN (FORD LRG-425)
A
0257053 0270786
Ref. Ref. Ref.
OVERLOAD PROT. (JAPANESE SPEC.) OPTIONS: PRIOR TO S/N 83971 S/N 83971 TO PRESENT
1282951 4933042 4933043 3990010
Ref. Ref. Ref. A/R
STATIC STEER STATIC STEER (4WD/2WS) STATIC STEER (4WD/4WS) Diode - 6 Amp
1282365 1283067 4932776
7-6
DESCRIPTION
400RTS 500RTS
E D 5 3 1
— D A 1 2
3120697
SECTION 7 ELECTRICAL FIGURE 7-1.ELECTRICAL DIAGRAM LIST (CONTINUED) ITEM #
3120697
PART NUMBER
QTY.
DESCRIPTION
400RTS 500RTS
REV.
7-7
SECTION 7 ELECTRICAL FIGURE 7-2. WIRING DIAGRAM - 0610114 CIRCUIT CARD
7-8
400RTS 500RTS
3120697
SECTION 7 ELECTRICAL FIGURE 7-3. WIRING DIAGRAM - DUAL FUEL (FORD)
3120697
400RTS 500RTS
7-9
SECTION 7 ELECTRICAL FIGURE 7-4. WIRING DIAGRAM - 110 VOLT GENERATOR (FORD)
7-10
400RTS 500RTS
3120697
SECTION 7 ELECTRICAL FIGURE 7-5. WIRING DIAGRAM - 110 VOLT GENERATOR (DEUTZ)
3120697
400RTS 500RTS
7-11
SECTION 7 ELECTRICAL FIGURE 7-6. WIRING DIAGRAM - STANDARD 500RTS (FORD LRG-425 GAS MACHINES)
7-12
400RTS 500RTS
3120697
SECTION 7 ELECTRICAL
3120697
400RTS 500RTS
7-13
SECTION 7 ELECTRICAL FIGURE 7-7. WIRING DIAGRAM - STANDARD 500RTS (DEUTZ DIESEL MACHINES)
7-14
400RTS 500RTS
3120697
SECTION 7 ELECTRICAL
3120697
400RTS 500RTS
7-15
SECTION 7 ELECTRICAL FIGURE 7-8. WIRING DIAGRAM - CSA SPEC 500RTS (FORD LRG-425 GAS MACHINES)
7-16
400RTS 500RTS
3120697
SECTION 7 ELECTRICAL
3120697
400RTS 500RTS
7-17
SECTION 7 ELECTRICAL FIGURE 7-9. WIRING DIAGRAM - CSA SPEC 500RTS (DEUTZ DIESEL MACHINES)
7-18
400RTS 500RTS
3120697
SECTION 7 ELECTRICAL
3120697
400RTS 500RTS
7-19
SECTION 7 ELECTRICAL
THIS PAGE INTENTIONALLY BLANK.
7-20
400RTS 500RTS
3120697
SECTION 8 DECALS
3120697
400RTS 500RTS
8-1
SECTION 8 DECALS FIGURE 8-1. DECALS INSTALLATION - COMMON
8-2
400RTS 500RTS
3120697
SECTION 8 DECALS FIGURE 8-1. DECALS INSTALLATION - COMMON ITEM #
PART NUMBER
QTY. Ref.
0254184/0253518
0271147 1
2 3
4 5 6 7 8 9
10 11 12 13 14
15 16 17
18 19
26 27 28
3120697
Ref. Ref. 2
1701838+ 1702012+ 1701504+* 1701509+* 1703788+ 1701509+* 1701509* 0860520 1060279+ 0641405 4751400 4761400 Use 3311405 3311405 1701837* 1701832+* 1701843+* 1701871+* 1701857 1703795+ 1702631 2820097
1 1
1 1 4 4 4 4
20 ft./6m 2 2 5 4
1 7.5ft/2.3m 4
DESCRIPTION
REV.
DECALS INSTALLATION DECALS INSTALLATION - COMMON DECALS INSTALLATION - JLG LOGO
7/14 1
Decal - Model Designation Options: 500RTS 400RTS Decal - Hydraulic Oil Decal - Manual Options: 500RTS (Prior to S/N 71538) 500RTS (S/N 71538 to S/N 102556) 500RTS (S/N 102556 to Present) 400RTS Box, Manual Storage Cable, Lanyard Bolt 1/4"-20NC x 5/8" Flatwasher 1/4" Lockwasher 1/4" (Prior to 71538) Nut Options: Prior to S/N 71538 (p/n was 3311401) S/N 71538 to Present Decal - Stripe (Prior to 68833) Decal - JLG (6"/15.3cm) (Prior to C# 132417) Decal - Sizzor (Prior to C# 132417) Decal - JLG (5"/12.7cm) Decal - O/R Maximum Load Options: Prior to S/N 44590 S/N 44590 to Present Decal - Bar Code Tubing Decal - Tie Down Options: Prior to S/N 71538 S/N 71538 to Present Decal - Maximum Tire Load (S/N 71538 to Present) Decal - Lifting Lugs (S/N 71538 to Present) ————————— Decal Kit - Common 500/400RTS (Includes Items with plus) Decal Kit - Common 500RTS (Includes Items 2, 3, 14,17, 18 & 19) (S/N 101987 to Present)
1702300 1703814+ 1704525+ 1703811
4 4
2910033+ 2902077
1 1
0254466/0253519
Ref.
DECALS INSTALLATION (STANDARD PARTS)
1704480 1704521 1701841*
1 1 4
Decal - Legend (S/N 71538 to Present) Decal - Gradeability (S/N 71538 to Present) Decal - Crushing Hazard (Prior to S/N 71538)
400RTS 500RTS
3/9
8-3
SECTION 8 DECALS FIGURE 8-1. DECALS INSTALLATION - COMMON (CONTINUED) ITEM #
PART NUMBER
QTY.
3250873* 1703818 3250873*
A/R 4 6 4 2
29
30
31 32 33
1701839* 1704481 1701839* Not Available 3820001
1 A/R 1
3252309* 3572123 3252309* 34 3252228 Not Required 35 3252222 3252688 3252758 3252757 3252753 1705008 3252297 36
A/R 1 0 A/R 4 5 5 5 5 3 4 1
3251249* 1704515 3251249* 37
38 39
1 1701840* 1703816 1701840* 1701831*
1 1
1701411* 1702279 1704479 40
1 1700593* 1702153
41
1 1702901 Not Required
42
1 3251813 Not Required
8-4
DESCRIPTION
REV.
Decal Options: 500RTS - Moving Machinery (Prior to S/N 71538) 500RTS - Warning Crushing Hazard (S/N 71538 to Present) 400RTS Decal - Safety Prop Options: 500RTS - Prior to S/N 71538 500RTS - S/N 71538 to Present 400RTS Nameplate - Serial Number Rivet Nameplate - Billboard Options: 500RTS - Prior to S/N 71538 500RTS - S/N 71538 to Present 400RTS Decal - Drive Height Options: 500RTS 400RTS Decal - Capacity Options: 500RTS (Prior to S/N 71538) 500RTS (S/N 71538 to S/N 83089) Fixed Platform - 500RTS (S/N 83089 to Present) Dual Extension - 500RTS (S/N 83089 to Present) Single Extension - 500RTS (S/N 83089 to Present) Megadeck Extensions - 500RTS (S/N 98957 to Present) 400RTS Nameplate Options: Daily Checklist 500RTS (Prior to S/N 71538) Decal - Safety Prop 500RTS (S/N 71538 to Present) Daily Checklist 400RTS Decal Options: Grd/Emerg Controls 500RTS (Prior to S/N 71538) Danger/Warning 500RTS (S/N 71538 to Present) Grd/Emerg Controls 400RTS Decal - Manual Lowering Decal - Battery Options: Prior to S/N 50806 S/N 50806 to S/N 71538 S/N 71538 to Present Decal - Inspection Options: Prior to S/N 50806 S/N 50806 to Present Decal - Manual Descent Options: 500RTS (S/N 71538 to Present) 400RTS Nameplate - USA Options: 500RTS (S/N 71538 to Present) 400RTS
400RTS 500RTS
3120697
SECTION 8 DECALS FIGURE 8-1. DECALS INSTALLATION - COMMON (CONTINUED) ITEM #
PART NUMBER
43
44 to 45 46
1701214* Not Required Not Used
QTY. A/R 4 0
Decal - Outrigger Danger Options: With Outriggers Without Outriggers
1
Nameplate - Control Box Location 500RTS (Prior to S/N 71538) 500RTS (S/N 71538 to Present) 400RTS Decal - Gate Options: 500RTS (Prior to S/N 71538) 500RTS (S/N 71538 to Present) 400RTS Rivet
3252136* 1703821 3252136* 47
48 49 to 51 52
1 3252234* 1702249 3252234* 3820019 Not Used
4 6
1702612 1704277 1702612 2900848* 2902078
1 1
Ref. 101 1701836 1701835 1701834 1701833
2 2 2 2
1701542* 1701505* 1700712 1703792 1702137
1 1 1 1 4
0256488 0256487
Ref. Ref.
102
103 104 105
201
1 1702961 1702962
3120697
DESCRIPTION
REV.
Decal - Attach Lanyard Here 500RTS (Prior to S/N 71538) 500RTS (S/N 71538 to Present) 400RTS ————————— Decal Kit - Domestic 500/400RTS (Includes Items with asterisk) Decal Kit - Common 500RTS (Includes Items 26, 27, 29, 30, 34, 36-43, 46, 47 & 52) (S/N 101987 to Present) DECAL INSTALLATION - OPTIONAL Decal - Drive Configuration Options: 4 x 4 x 4 (4WD/4WS) 4 x 4 x 2 (4WD/2WS) 4 x 2 x 4 (2WD/4WS) 4 x 2 x 2 (2WD/2WS) Decal - Fuel Options: Fuel (Gas/Dual Fuel Machines) Fuel (Diesel Machines) Decal - Caution (LPG) Decal - Extension Capacity Decal - Tire Pressure PROP 65 DECAL INSTALLATION - GAS MACHINES PROP 65 DECAL INSTALLATION - DIESEL MACHINES
— —
Decal - Prop 65 Options: Gas Machines Diesel Machines
400RTS 500RTS
8-5
SECTION 8 DECALS FIGURE 8-2. DECALS INSTALLATION - COUNTRY SPECS
8-6
400RTS 500RTS
3120697
SECTION 8 DECALS FIGURE 8-2. DECALS INSTALLATION - COUNTRY SPECS ITEM #
PART NUMBER
QTY. Ref.
0254184/0253518
0271147 1
2 3
4 5 6 7 8 9
10 11 12 13 14
15 16 17
18 19
3120697
Ref. Ref. 2
1701838+* 1702012+* 1701504+* 1701509+* 1703788+ 1701509+* 1701509* 0860520 1060279+ 0641405 4751400 4761400 Use 3311405 3311405 1701837* 1701832+* 1701843+* 1701871+* 1701857 1703795+ 1702631 2820024*
1 1
1 1 4 4 4 4
20 ft./6m 2 2 5 4
1 7.5ft/2.3m 4
1702300 1703814+ 1704525+ 1703811
4 4
2910033+ 2902077
1 1
DESCRIPTION
REV.
DECALS INSTALLATION DECALS INSTALLATION - COMMON DECALS INSTALLATION - JLG LOGO
7/14 1
Decal - Model Designation Options: 500RTS 400RTS Decal - Hydraulic Oil Decal - Manual Options: 500RTS (Prior to S/N 71538) 500RTS (S/N 71538 to S/N 102556) 500RTS (S/N 102556 to Present) 400RTS Box, Manual Storage Cable, Lanyard Bolt 1/4"-20NC x 5/8" Flatwasher 1/4" Lockwasher 1/4" (Prior to 71538) Nut Options: Prior to S/N 71538 (p/n was 3311401) S/N 71538 to Present Decal - Stripe (Prior to 68833) Decal - JLG (6"/15.3cm) (Prior to C# 132417) Decal - Sizzor (Prior to C# 132417) Decal - JLG (5"/12.7cm) Decal - O/R Maximum Load Options: Prior to S/N 44590 S/N 44590 to Present Decal - Bar Code Tubing Decal - Tie Down Options: Prior to S/N 71538 S/N 71538 to Present Decal - Maximum Tire Load (S/N 71538 to Present) Decal - Lifting Lugs (S/N 71538 to Present) ————————— Decal Kit - Common 500/400RTS (Includes Items with plus) Decal Kit - Common 500RTS (Includes Items 2, 3, 14,17, 18 & 19) (S/N 101987 to Present)
400RTS 500RTS
8-7
SECTION 8 DECALS FIGURE 8-2. DECALS INSTALLATION - COUNTRY SPECS (CONTINUED) ITEM #
PART NUMBER
QTY.
0258006 0257989 0254926 0256259
Ref. Ref. Ref. Ref. Ref.
26
1 1704543* Not Required Not Required 1704554
27
1 1704547* Not Required Not Required 1704555
28
4 Not Required 1703583* 1702350 Not Required
29 1703833* 1703612* 1701620 1703841 30
31 32
1704481 1703550* 1701622 1704481* Not Available
A/R 6 4 4 6 A/R 1 2 2 1 1 A/R
3820001 2080057 33
1 3572123 3252230* 3252430 3572123
34
1 3252690* Not Required 1702341 3252691
8-8
DESCRIPTION
REV.
DECALS INSTALLATION (STANDARD PARTS) 500RTS - BRAZILIAN SPEC 400RTS - BRAZILIAN SPEC 500RTS/400RTS - JAPANESE SPEC 500RTS/400RTS - LATIN AMERICAN SPEC
5 3 2 6
Decal - Legend Options: (S/N 71538 to Present) 500RTS - Brazilian Spec 400RTS - Brazilian Spec 500RTS/400RTS - Japanese Spec 500RTS/400RTS - Latin American Spec Decal - Gradeability Options: (S/N 71538 to Present) 500RTS - Brazilian Spec 400RTS - Brazilian Spec 500RTS/400RTS - Japanese Spec 500RTS/400RTS - Latin American Spec Decal - Crushing Hazard 500RTS - Brazilian Spec 400RTS - Brazilian Spec 500RTS/400RTS - Japanese Spec 500RTS/400RTS - Latin American Spec Decal Options: 500RTS - Warning Crushing Hazard - Brazilian Spec 400RTS - Electrocution - Brazilian Spec 500RTS/400RTS - Danger - Japanese Spec 500RTS/400RTS - Warning Crushing Hazard - Latin American Spec Decal - Safety Prop Options: 500RTS - Brazilian Spec 400RTS - Brazilian Spec 500RTS/400RTS - Japanese Spec 500RTS/400RTS - Latin American Spec Nameplate - Serial Number Hardware Options: Rivet (Prior to S/N 101987) Amtak (S/N 101987 to Present) Nameplate - Billboard Options: 500RTS - Brazilian Spec 400RTS - Brazilian Spec 500RTS/400RTS - Japanese Spec 500RTS/400RTS - Latin American Spec Decal - Drive Height Options: 500RTS - Brazilian Spec 400RTS - Brazilian Spec 500RTS/400RTS - Japanese Spec 500RTS/400RTS - Latin American Spec
400RTS 500RTS
3120697
SECTION 8 DECALS FIGURE 8-2. DECALS INSTALLATION - COUNTRY SPECS (CONTINUED) ITEM #
PART NUMBER
QTY.
3252688 3252758 3252757 3252753 1705008 3252297
A/R 5 5 5 5 3 4 1
35
36 1704515* Not Required 1702351* 1704515 37
1 1703835* 1703551 1701624 1703843
38
1 1703700* 1702342 1703523
39
1 1704550* 1703702* 1701625 1704551
40
1 1703961* Not Required 1701621 1702552
41
1 1703543* Not Required Not Required 1702976
42
1 3251813* Not Required Not Required 3251813
43 1704535* 1703699* 1701785 1704534
3120697
A/R 8 4 4 8
DESCRIPTION
REV.
Decal - Capacity Options: 500RTS (Prior to S/N 83089) Fixed Platform - 500RTS (S/N 83089 to Present) Dual Extension - 500RTS (S/N 83089 to Present) Single Extension - 500RTS (S/N 83089 to Present) Megadeck Extensions - 500RTS (S/N 98957 to Present) 400RTS Nameplate Options: 500RTS Decal - Safety Prop - Brazilian Spec 400RTS - Brazilian Spec 500RTS/400RTS Daily Checklist - Japanese Spec 500RTS/400RTS - Latin American Spec Decal Options: 500RTS Danger/Warning - Brazilian Spec 400RTS Grd/Emerg Controls - Brazilian Spec 500RTS/400RTS Grd/Emerg Controls - Japanese Spec 500RTS/400RTS Danger/Warning - Latin American Spec Decal - Manual Lowering Options: 500RTS/400RTS - Brazilian Spec 500RTS/400RTS - Japanese Spec 500RTS/400RTS - Latin American Spec Decal - Battery Options: 500RTS - Brazilian Spec 400RTS - Brazilian Spec 500RTS/400RTS - Japanese Spec 500RTS/400RTS - Latin American Spec Decal - Inspection Options: 500RTS - Brazilian Spec 400RTS - Brazilian Spec 500RTS/400RTS - Japanese Spec 500RTS/400RTS - Latin American Spec Decal - Manual Descent Options: 500RTS - Brazilian Spec 400RTS - Brazilian Spec 500RTS/400RTS - Japanese Spec 500RTS/400RTS - Latin American Spec Nameplate - USA Options: 500RTS - Brazilian Spec 400RTS - Brazilian Spec 500RTS/400RTS - Japanese Spec 500RTS/400RTS - Latin American Spec Decal - Outrigger Danger Options: 500RTS - Brazilian Spec 400RTS - Brazilian Spec 500RTS/400RTS - Japanese Spec 500RTS/400RTS - Latin American Spec
400RTS 500RTS
8-9
SECTION 8 DECALS FIGURE 8-2. DECALS INSTALLATION - COUNTRY SPECS (CONTINUED) ITEM #
PART NUMBER
44
45 46
QTY. 1
Decal - Caution Options: 500RTS - Brazilian Spec 400RTS - Brazilian Spec 500RTS/400RTS - Japanese Spec 500RTS/400RTS - Latin American Spec
1
Nameplate - Control Box Location Options: 500RTS - Brazilian Spec 400RTS - Brazilian Spec 500RTS/400RTS - Japanese Spec 500RTS/400RTS - Latin American Spec Decal - Gate Options: 500RTS/400RTS - Brazilian Spec 500RTS/400RTS - Japanese Spec 500RTS/400RTS - Latin American Spec Rivet
Not Required 1703552* 3252149 Not Required Not Used 1703829* 1703701* Not Required 1703837
47
48 49 to 51 52
1 1703707* 1702343 1702594 3820019 Not Used
4 6
1704277 1703900* Not Required 1704277 2910015
1 Ref.
101 1701836 1701835 1701834 1701833
2 2 2 2
1701542* 1701505* 1700712 1703792 1702137
1 1 1 1 4
102
103 104 105
8-10
DESCRIPTION
REV.
Decal - Attach Lanyard Here 500RTS - Brazilian Spec 400RTS - Brazilian Spec 500RTS/400RTS - Japanese Spec 500RTS/400RTS - Latin American Spec ————————— Decal Kit - Common 500/400RTS (Includes Items with asterisk) DECAL INSTALLATION - OPTIONAL Decal - Drive Configuration Options: 4 x 4 x 4 (4WD/4WS) 4 x 4 x 2 (4WD/2WS) 4 x 2 x 4 (2WD/4WS) 4 x 2 x 2 (2WD/2WS) Decal - Fuel Options: Fuel (Gas/Dual Fuel Machines) Fuel (Diesel Machines) Decal - Caution (LPG) Decal - Extension Capacity Decal - Tire Pressure
400RTS 500RTS
3120697
SECTION 9 RECOMMENDED SERVICE PARTS STOCK MODEL 400RTS/500RTS The following list will service one machine (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further infomation, contact your JLG dealer or the JLG Industries Parts Department.
Part Number
Description STANDARD PARTS
1340062 4360354 4360348 7012944 7023994 7012943 7012539 2120136 7004214 3740049 4360216 4360232 4360212 4360274 4360469 2860030 4360478 4360314 3740077 1001101076 4360339 4360475 1600290 4360336
Breather, Hydraulic Tank (Figure 2-1) Switch, Tilt Indicator (3 Degree) (Figure 2-1) Switch, Tilt Indicator (5 Degree) (Figure 2-1) Coil (Figure 2-3) Coil (Figure 2-3) Coil (Figure 2-3) Coil (Figure 2-3) Element, Filter (Figures 2-8 & 2-11) Element, Air Cleaner (Figures 2-8 & 2-11) Relay (Figure - 2-15) Breaker, Circuit (Figure 2-15) Breaker, Circuit (Figure 2-15) Breaker, Circuit (Deutz) (Figure 2-15) Switch, Push Button (Figures 2-15 & 4-4) Switch, Key (Figure 2-15) Key, Replacement (Figure 2-15) Switch, Push/Pull (Figures 2-15 & 4-4) Switch, Toggle (Figures 2-15 & 4-4) Relay (Figure 2-15) Snap, Chain (Figure 4-1) Switch, Push Button (Figure 4-4) Switch, Mushroom (Figure 4-4) Controller, PQ (Figure 4-4) Switch, Toggle (Figure 4-4) VARIABLE PARTS
4360300 4360548 2500005 1600211 7021869 3740080 1660250 7020023 7016331 1660234 3740067 0060023 4360228 4360331 4360236
3120697
Qty./Machine Ref. 1 1 1 1 1 1 1 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Ref.
Switch, Limit (Figures 1-8 & 4-1) Switch, Limit (Figure 1-9) Governor, Precision (Figure 2-8) Controller, Governor (Figure 2-8) Filter, Oil (Ford LRG-425) (Figure 2-8) Relay (Ford LRG-425) (Figure 2-8) Coupling, Pump (Ford LRG-425) (Figure 2-8) Filter, Fuel (Deutz F3L2011) (Figure 2-11) Filter, Oil (Deutz F3L2011) (Figure 2-11) Coupling, Pump (Deutz F3L2011) (Figure 2-11) Relay (Deutz F3L2011) (Figure 2-11) Actuator, Throttle (Deutz F3L2011) (Figure 2-11) Switch, Remote Speed (Ford LRG-425) (Figure 2-15) Switch, Dual Fuel (Ford LRG-425) (Figure 2-15) Switch, Limit (Figure 4-2)
400RTS 500RTS
1 1 1 1 1 Dozen 1 1 1 Dozen 1 Dozen 1 1 1 1 1 1
9-1
SECTION 9 RECOMMENDED SERVICE PARTS STOCK MODEL 400RTS/500RTS The following list will service one machine (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further infomation, contact your JLG dealer or the JLG Industries Parts Department.
Part Number
9-2
Description
400RTS 500RTS
Qty./Machine
3120697
SECTION 10 SPECIAL OPTIONS Note: This list is to accomodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM #
PART NUMBER
DESCRIPTION
REV.
Ref.
MISCELLANEOUS SPECIAL OPTIONS
0253443
Ref.
Airline to Platform Installation - 1/2"
B
1702788
Ref.
Biodegradable Hydraulic Fluid Decal
—
0256789
Ref.
Camera Mount Assembly
0258916 2901111
Ref. 1
Cold Start Kit (Deutz) Cold Weather Kit
1702345 1702347 1702349 1702344 1702346 1702348
Ref. 4 4 4 4 4 4
Capacity Decals -Japanese Fixed Platform (400RTS) Single Ext. (400RTS) Dual Ext. (400RTS) Fixed Platform (500RTS) Single Ext. (500RTS) Dual Ext. (500RTS)
0272226 0273259 0271151 0271911 0271117 0274531
Ref. 1 1 1 1 1 1
Decal Installations Decal - CSA Decal - Hertz Rentals - 500RTS Decal - United Rentals - 400RTS Decal - United Rentals - 500RTS Decal - Sunbelt Rentals - 400RTS/500RTS Decal - H&E Equipment - 500RTS
1001148902 1001148903 1001148904 1001148905 1001148906
Ref. Ref. Ref. Ref. Ref. Ref.
ELECTRICAL CONNECTOR KITS Amp/Tyco Electrical Connector Kit Deutsch DT Electrical Connector Kit Deutsch HD Electrical Connector Kit Packard Electrical Connector Kit Various Electrical Connectors Kit
Ref. Ref. 1
Filter Kits Deutz Engines Combined Filter Kit (Hydraulic/Air & Fuel/Engine Oil) Prior to S/N 121830 S/N 121830 to Present (was p/n 2910475) Hydraulic/Air Filter Fuel/Engine Oil Filter (Prior to S/N 121830) Ford Engines Combined Filter Kit (Hydraulic/Air & Fuel/Engine Oil) VSG-411 & LSG/LRG-423 (Prior to S/N 46528) (was p/n 2910472 & 2910473) LRG-425 (S/N 46528 to Present)
1001111695 1001111694 1001111668 1001111680
2910943 2910474
3120697
QTY.
1 1 Ref. 1
400RTS 500RTS
10-1
SECTION 10
SPECIAL OPTIONS
Note: This list is to accomodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM #
10-2
PART NUMBER
QTY.
0253818/1282038
Ref. 4 4 1 1 1 Ref. 3 1 1 1
Headlights/Taillights at Both Front and Rear of Machine Headlight Light - Stop, Tail and Turn Signal Switch, Toggle (At Platform) Switch, Turn Signal Switch, Flasher Headlights/Taillights at Both Front and Rear of Machine Relay Strain Relief Locknut Bushing
3
2920110 2920113 4360318 4360135 4360089 Continued 3740049 4460051 3300048 0960238 0259219 4100033
Ref.
Hose Shield Installation (4WD/2WS) Shield, Hose Protection
2
8.7ft/2.7m
0259220 4100033
Hose Shield Installation (4WD/4WS) Shield, Hose Protection
2
17.3ft/5.3m
0254118 2420151 1060341 1682931
Ref. 1 A/R Ref.
Hourmeter (Quartz) Installation Hourmeter Cable, Electrical - 16/2 Lift Cylinder Assembly (S/N 8770 Only)
2
0254116 3600130 3534173 2751021 2751454 4640013 3251984
Ref. 1 1 1 1 1 1
Manual Descent from Platform Installation Hand Pump Assembly Plate, Pump Mounting Hose (42" Length) Hose (620" Length) Valve, Shuttle Nameplate - Manual Lowering
A
3020022 2300014 2300027 2300016 2300021
Ref. Ref. Ref. Ref. Ref.
Grease, Synthetic Mobil 424 Mobil 224H Bio Mobil DTE 13M Union Carbide Ucon HP5046 Fire Resistant
A/R A/R A/R A/R A/R
0253451 3620015 3620003 2060012 4844177 4060843 4360181 4640760 3740049
Ref. 1 1 1 1 1 1 1 1
Oil Cooler Installation Oil Cooler Assembly (Prior to S/N 31001) Oil Cooler Assembly (S/N 31001 to Present) Fan Bracket, Mounting - Oil Cooler Shield Switch, Temperature Valve, Check Relay
4
Ref.
DESCRIPTION
400RTS 500RTS
REV.
B
3120697
SECTION 10
SPECIAL OPTIONS
Note: This list is to accomodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM #
PART NUMBER
QTY.
0259097 3740118 3990010
Ref. 1 2
Oil Pressure Shut Down Installation (Ford Only) Relay, Delay Diode, 6 Amp
1
0257155
Ref.
Oxy/Act Lines Installation (400RTS Only)
1
0257053 3740049 3990010 1060042 1692617
Ref. 1 10 35 ft. 1
Overload Prot. (Japanese Spec.) (Prior to S/N 83971) Relay Diode, 6 Amp Control Cable, 16/5 Switch, Pressure
—
0270786 3740049 3990010 1060042 1692617 0252529
Ref. 3 2 35 ft. 1 1
Overload Prot. (Japanese Spec.) (S/N 83971 to Present) Relay Diode, 6 Amp Control Cable, 16/5 Switch, Pressure Switch, Limit Installation
3
0256972
Ref.
Pipe Rack Installation
2
0254751 4844788 4844787
Ref. 1 1 1
Platform Access Gates Installation Gate, End Gate, Side Latch Prior to S/N 50148 S/N 50148 to Present
2
2901812
Ref.
Tie Strap Kit
4520153
Ref.
Tire and Wheel Assembly (Non-Marking White)
7002840 7002821 2900838 7002823
Ref. 1 Ref Ref Ref
7016654 7002822 7004275 7004276 7002826 7002828 7014676
Ref Ref Ref Ref Ref Ref Ref
Tool For Service: Antirotation Pin Removal Tool Crimper, Wire Fastener Kit - U.S. Standards Pin Extractor - Universal (For Electrical Connectors with Pins and Sockets) Screwdriver, Magnetic Screwdriver, Pontiometer Seal Tool 1" (For Cylinders) Seal Tool 1 1/2" (For Cylinders) Seal Tool 2" (For Cylinders) Stripper, Wire Tool Kit - U.S. Standards
2940006 2940006
3120697
DESCRIPTION
400RTS 500RTS
REV.
A
10-3
SECTION 10
SPECIAL OPTIONS
Note: This list is to accomodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM #
10-4
PART NUMBER
QTY.
0256152 0480059 2460013 4360037 4932387
Ref 1 1 1 Ref
DESCRIPTION 220V/2500W Generator Belt, Vee Generator/Powerrmite Switch, Pressure Wiring Diagram
400RTS 500RTS
REV. —
3120697
SECTION 11 PART NUMBER INDEX
Part Number
Page
0060023 ................ 2-53, 9-1 0080039 2-19, 2-33, 2-39, 254 0080046 ....................... 2-54 0080092 2-17, 2-25, 2-31, 239 0080124 .............. 2-39, 2-45 0080163 .............. 2-20, 2-57 0080167 ....................... 2-25 0080172 ....................... 2-53 0080174 ....................... 2-53 0080175 ....................... 2-18 0080177 ....................... 2-53 0080212 ....................... 2-38 0080249 ....................... 2-53 0100009 .............. 2-17, 4-22 0100010 ......................... 2-5 0100011 1-4, 1-9, 1-11, 1-12, 1-31, 2-46, 2-49, 2-62, 2-75, 2-76, 2-77, 3-4, 3-8, 312, 3-16, 4-6, 418, 5-5, 5-7, 511, 5-17, 5-19 0100019 1-4, 1-5, 1-7, 2-18, 4-4 0100020 . 2-6, 2-18, 2-22, 231, 2-38, 2-40, 2-58, 6-5, 6-13, 6-19, 6-25, 6-31 0100035 2-72, 4-21, 5-3, 5-5, 5-7, 5-11, 5-17, 5-19 0100038 ................ 5-5, 5-11 0100043 ....................... 2-55 0140001 2-18, 2-33, 2-39, 253 0140011 ....................... 4-22 0140032 ................ 1-33, 7-2 0140044 ....................... 1-33 0181678 ....................... 1-32 0181679 ....................... 1-32 0181781 ....................... 2-38 0181847 ....................... 4-21 0200484 3-3, 3-7, 3-11, 3-15 0200485 ................ 3-3, 3-11 0200486 ................ 3-3, 3-11 0200487 ....................... 3-11 0200488 ....................... 3-11 0200489 ....................... 3-11 0200490 3-3, 3-7, 3-11, 3-15 0200491 3-3, 3-7, 3-11, 3-15 0200492 .............. 3-11, 3-15 0200493 3-3, 3-7, 3-11, 3-15 0200494 3-3, 3-7, 3-12, 3-16 0200506 .............. 3-12, 3-16 0200516 ......................... 3-3 0200517 ......................... 3-3 0200518 3-4, 3-8, 3-12, 3-16
3120697
Part Number 0200530 0200551 0200552 0200553 0200554 0200555 0200578 0200579 0200739 0200740 0238044 0250444 0250597 0250790 0250815 0250886 0250887 0250888 0251259 0251260 0251261 0251660 0251661 0251801 0251945 0252484 0252525 0252529 0252532 0252587 0252588 0252772 0252790 0252808 0253059 0253078 0253079 0253087 0253088 0253089 0253171 0253172 0253198 0253199 0253200 0253237 0253238 0253272 0253280 0253299 0253307 0253308 0253309 0253348 0253350 0253370 0253382 0253410 0253421
Page
....................... 2-49 ................ 3-7, 3-15 ................ 3-7, 3-15 ....................... 3-15 ....................... 3-15 ....................... 3-15 ......................... 3-7 ......................... 3-7 ....................... 3-15 ....................... 3-15 ....................... 2-34 ....................... 2-29 ....................... 2-57 .............. 2-25, 2-73 ....................... 2-20 ....................... 1-12 ....................... 1-12 ....................... 1-12 ....................... 1-12 ....................... 1-12 ....................... 1-12 ....................... 1-12 ....................... 1-11 ....................... 2-61 ....................... 2-21 ....................... 1-11 ......................... 1-6 ....................... 10-3 ......................... 1-4 .................. 3-4, 3-8 .............. 3-12, 3-17 ......................... 1-6 ......................... 1-3 ....................... 2-20 ......................... 1-4 ......................... 1-4 ....................... 1-41 ....................... 1-13 ....................... 1-13 ....................... 1-13 ......................... 1-5 ......................... 1-5 ......................... 4-3 ......................... 4-3 ......................... 4-3 ....................... 1-32 ....................... 1-32 ......................... 4-4 ....................... 2-75 ....................... 2-76 ....................... 2-17 ....................... 2-19 ....................... 2-17 ....................... 2-73 ....................... 2-73 ....................... 2-53 ....................... 2-75 .............. 4-10, 4-14 ......................... 2-3
Part Number 0253422 0253423 0253424 0253443 0253445 0253446 0253447 0253448 0253451 0253453 0253516 0253517 0253545 0253611 0253612 0253614 0253615 0253678 0253727 0253728 0253786 0253787 0253788 0253795 0253818 0253821 0253875 0253902 0253916 0253917 0253933 0253934 0254051 0254052 0254053 0254054 0254055 0254058 0254059 0254063 0254074 0254075 0254116 0254118 0254184 0254196 0254197 0254214 0254272 0254274 0254277 0254278 0254279 0254280 0254466 0254751 0254926 0254949 0254963
400RTS 500RTS
Page
......................... 2-3 ......................... 2-3 ......................... 2-3 ....................... 10-1 ....................... 2-77 ................1-33, 7-2 ..............2-25, 2-46 ....................... 1-33 ................7-3, 10-2 ....................... 1-33 ....................... 4-21 ....................... 1-31 ....................... 1-11 ................3-11, 4-6 ................3-11, 4-6 ........ 2-7, 4-9, 4-23 ........ 2-7, 4-9, 4-23 ....................... 1-37 ................1-33, 7-2 ................1-33, 7-2 ....................... 5-12 ..............5-17, 5-19 ....................... 5-15 ..................4-7, 7-3 ................7-3, 10-2 ...... 1-38, 4-23, 7-3 .... 2-21, 2-42, 2-58 ....................... 2-22 ......................... 3-3 ......................... 3-3 ....................... 1-32 ....................... 1-32 ......................... 2-3 ......................... 2-3 ......................... 2-3 ......................... 2-3 ......................... 2-6 ....................... 1-31 ....................... 1-31 ................2-6, 4-22 ....................... 4-21 ....................... 4-21 ....................... 10-2 ................7-3, 10-2 ..................8-3, 8-7 ..................2-7, 4-9 ..................2-7, 4-9 ..................1-3, 1-4 ..............3-12, 3-16 ..................3-4, 3-8 ....................... 4-10 ....................... 4-10 ....................... 4-10 ....................... 4-10 ......................... 8-3 ....................... 10-3 ......................... 8-8 ....................... 2-76 ....................... 2-45
Part Number 0254964 0254965 0255037 0255038 0255103 0255207 0255209 0255210 0255269 0255557 0255558 0255660 0255661 0255662 0256152 0256259 0256487 0256488 0256526 0256789 0256818 0256819 0256848 0256898 0256909 0256972 0257053 0257152 0257154 0257155 0257412 0257413 0257729 0257730 0257989 0258006 0258319 0258320 0258322 0258393 0258394 0258395 0258664 0258665 0258916 0259097 0259219 0259220 0259488 0259695 0259697 0270492 0270786 0270858 0270859 0270860 0270861 0271117 0271147
Page
....................... 2-33 ....................... 2-31 ....................... 2-29 ....................... 2-61 ....................... 1-11 ....................... 2-37 ....................... 2-38 ....................... 2-45 ....................... 2-76 ....................... 2-73 ....................... 2-73 ....................... 1-13 ....................... 1-13 ....................... 1-13 ....................... 10-4 ......................... 8-8 ......................... 8-5 ......................... 8-5 ......................... 4-4 ....................... 10-1 ................ 3-15, 4-6 ................ 3-15, 4-6 ....................... 2-57 ....................... 2-58 ....................... 2-46 ....................... 10-3 ................ 7-6, 10-3 ....................... 2-49 ....................... 2-42 ....................... 10-3 ......................... 2-8 ......................... 2-8 ......................... 3-7 ......................... 3-7 ......................... 8-8 ......................... 8-8 ....................... 2-38 ....................... 2-37 ....................... 2-45 ....................... 1-12 ....................... 1-12 ....................... 1-12 ....................... 4-21 ....................... 2-73 ................ 7-6, 10-1 ................ 7-6, 10-3 ....................... 10-2 ....................... 10-2 ....................... 2-58 ....................... 1-12 ....................... 1-12 ......................... 2-8 ................ 7-6, 10-3 ....................... 4-13 ....................... 4-13 ....................... 4-13 ....................... 4-13 ....................... 10-1 .................. 8-3, 8-7
11-1
SECTION 11
Part Number 0271151 0271196 0271314 0271332 0271499 0271538 0271633 0271634 0271668 0271669 0271670 0271671 0271911 0272101 0272223 0272224 0272226 0272241 0272242 0272826 0272935 0272936 0272966 0272967 0272969 0272972 0272974 0272990 0272998 0273055 0273056 0273057 0273062 0273259 0273412 0273413 0273414 0273415 0273457 0273976 0274531 0275748 0320008 0320015 0340002 0340041 0360406 0361815 0362080 0362100 0362126 0362166 0362171 0362591 0363019 0400002 0400003
11-2
PART NUMBER INDEX
Page
....................... 10-1 2-7, 4-14, 4-23, 7-2 ....................... 1-37 ....................... 1-32 ....................... 1-43 ......................... 4-3 ......................... 4-5 ......................... 4-5 ......................... 2-3 ......................... 2-3 ......................... 2-3 ......................... 2-3 ....................... 10-1 ....................... 4-19 ....................... 4-21 ....................... 2-73 ....................... 10-1 ....................... 4-19 ....................... 4-19 ....................... 1-13 ....................... 1-31 ....................... 1-31 ....................... 3-15 ....................... 3-15 ....................... 1-31 ......................... 4-6 ......................... 4-6 .............. 4-18, 4-19 ....................... 4-19 ................ 1-33, 7-2 ................ 1-33, 7-2 ....................... 1-33 2-7, 4-18, 4-24, 7-2 ....................... 10-1 ....................... 1-12 ....................... 1-12 ....................... 1-13 ....................... 1-13 ....................... 1-12 ....................... 2-53 ....................... 10-1 ....................... 2-58 ......................... 1-9 .................. 5-5, 5-8 2-19, 2-33, 2-39, 254 .............. 2-32, 2-40 ....................... 1-43 ....................... 2-61 .............. 1-41, 1-43 .............. 2-76, 2-77 ....................... 1-41 ......................... 4-3 ....................... 1-32 ....................... 2-73 ....................... 1-43 2-20, 2-33, 2-40, 254 2-19, 2-33, 2-40, 2-
Part Number 0400075 0400147 0400174 0440085 0440161 0440174 0440175 0440183 0440252 0460097 0460098 0460105 0480057 0480059 0480090 0480110 0560467 0560679 0560901 0610103 0610110 0610114 0630137 0630360 0630370 0630375 0630403 0630485 0630524 0641006 0641404 0641405 0641406
0641407 0641408
0641410 0641412 0641416 0641420 0641426 0641506 0641507
0641508
0641510
Page
54 .............. 2-40, 2-54 ........................2-54 .............. 2-40, 2-54 .............. 5-17, 5-19 .................. 1-4, 1-5 ..........................1-3 ..........................1-3 ..........................1-3 ..........................4-6 ........................5-12 ........................5-15 .............. 5-17, 5-19 ........................2-29 .............. 2-61, 10-4 ........................2-49 ........................2-49 ..........................1-9 ..........................1-9 ..........................1-5 ........................4-21 ........................4-21 ................ 4-21, 7-2 ..........................1-4 ..... 2-19, 2-33, 2-38 2-20, 2-33, 2-40, 254 .............. 2-32, 2-38 .............. 2-19, 2-38 ........................4-19 ................ 3-7, 3-15 ........................2-32 ........................4-21 ......... 2-25, 8-3, 8-7 . 1-37, 2-5, 2-6, 2-7, 2-19, 2-22, 2-31, 2-37, 2-55, 2-75, 2-76, 2-77, 4-3, 4-5, 4-9, 4-11 .............. 2-39, 2-50 2-17, 2-33, 2-34, 237, 2-53, 2-75, 2-76, 2-77 .............. 2-17, 2-73 ........................2-77 . 2-46, 4-3, 4-7, 4-9, 4-13 .. 2-3, 4-3, 4-9, 4-13 .............. 4-10, 4-14 ................ 2-4, 2-32 1-41, 1-43, 2-29, 250, 2-62, 4-4, 419 .. 1-41, 1-43, 2-4, 219, 2-33, 2-75, 4-19 .. 1-6, 1-32, 1-33, 232, 2-46, 3-12, 3-17
Part Number
Page
0641511 2-4, 2-29, 4-9, 4-13 0641512 2-49, 2-53, 3-12, 317, 4-10, 4-13 0641514 .........2-5, 4-9, 4-13 0641516 ................ 2-46, 4-9 0641518 ......................... 1-9 0641522 2-25, 2-46, 3-4, 3-8, 3-12, 3-17, 4-5 0641524 ....................... 1-32 0641530 ......................... 2-5 0641604 ....................... 4-13 0641607 .........4-6, 4-9, 4-13 0641608 1-4, 1-5, 1-6, 2-4, 27, 2-17, 2-32, 239, 2-50, 3-3, 37, 3-11, 3-15, 414 0641610 . 1-5, 2-18, 2-19, 220, 2-25, 2-32, 2-39, 2-46, 2-53 0641612 1-5, 1-6, 1-32, 2-49, 2-54, 3-3, 3-11, 3-15 0641614 .................. 1-5, 1-6 0641623 ......................... 4-6 0641624 ......................... 4-6 0641626 1-31, 3-4, 3-8, 3-11, 3-16, 4-6 0641632 ......................... 1-6 0641636 ....................... 4-18 0641668 ......................... 4-6 0641710 ....................... 2-19 0641714 .........3-3, 3-7, 3-11 0641726 ....................... 2-17 0641810 1-11, 1-12, 2-18, 231, 2-55 0641812 .....2-17, 2-37, 2-55 0641814 ....................... 4-19 0641826 .....2-17, 2-31, 2-39 0641828 ....................... 1-37 0641830 ....................... 1-37 0641840 ....................... 2-53 0641844 ....................... 2-53 0642012 ....................... 1-38 0642014 .....1-11, 1-12, 1-37 0642018 ....................... 1-43 0642040 ....................... 1-43 0642228 ................ 4-9, 4-14 0642236 ................ 4-9, 4-14 0642622 ...........1-3, 1-4, 1-5 0642624 ..............1-41, 1-43 0642636 ..............1-41, 1-43 0681506 ......................... 5-5 0681510 ....................... 2-61 0681606 .................. 5-5, 5-8 0681610 ..............2-29, 2-62 0681630 ................ 3-3, 3-11 0681830 ................ 3-7, 3-15 0681832 ....................... 3-16
400RTS 500RTS
Part Number 0700605 0700610 0700808 0700810 0700822 0701010 0701012 0701013 0701014 0701015 0701016 0701017 0701020 0701022 0701230 0701414 0711014 0711020 0720603 0721004 0721006 0721008 0750806 0751006 0840025 0840026 0840046 0840047 0860037 0860038 0860520 0860799 0860810 0860812 0861010 0861011 0861234 0861377 0861539 0900479 0901373 0901387 0901401 0901419 0901609 0901650 0901705 0901778 0901838 0901858 0901870 0901897 0901902 0901904 0901916 0901917 0901927 0901928
Page
....................... 2-55 ....................... 2-45 ....................... 2-20 .............. 2-37, 2-57 ....................... 2-38 2-31, 2-39, 2-45, 253 ....................... 2-61 ....................... 2-58 .............. 2-17, 2-37 .............. 2-49, 2-54 ....................... 2-55 ....................... 2-38 ....................... 2-20 ....................... 2-37 ....................... 2-53 ....................... 2-61 ....................... 2-31 ....................... 2-31 ....................... 2-72 ......... 1-4, 2-19, 4-5 ....................... 2-39 .............. 2-18, 2-54 ....................... 2-72 ....................... 2-77 ................ 2-7, 2-33 ......................... 2-7 .............. 2-40, 2-55 .............. 2-40, 2-55 ....................... 4-11 .................. 4-4, 4-5 .................. 8-3, 8-7 ....................... 4-21 ....................... 2-71 ....................... 2-71 ....................... 2-71 ....................... 2-71 ....................... 2-71 ....................... 4-21 ....................... 2-71 .............. 1-41, 1-43 ....................... 2-34 ..... 2-19, 2-33, 2-40 ....................... 2-31 ..... 2-17, 2-32, 2-39 ..... 2-29, 2-50, 2-62 ....................... 2-29 ....................... 2-54 ..... 2-18, 2-25, 2-54 ....................... 2-53 ....................... 2-17 ......... 4-3, 4-9, 4-13 ....................... 4-21 ....................... 1-31 ................ 4-9, 4-14 ................ 4-4, 4-14 ................ 1-31, 4-6 ....................... 1-38 ....................... 1-38
3120697
SECTION 11
Part Number 0901930 0901932 0901966 0901971 0901978 0902087 0902088 0902089 0902092 0902093 0902094 0902214 0902215 0902244 0902360 0902361 0902372 0902382 0902456 0902514 0902733 0902734 0902839 0920084 0920110 0960238 0960239 0960407 0960523 0960911 0961029 0961247 0961731
Page
......................... 4-7 ....................... 2-22 ....................... 1-31 ......................... 2-4 ....................... 2-32 ....................... 2-37 ....................... 2-37 .............. 2-37, 2-46 .............. 2-32, 2-39 ....................... 2-32 ....................... 2-45 .................. 1-6, 1-7 .................. 1-6, 1-7 ....................... 2-53 ....................... 2-46 .............. 2-38, 2-46 ....................... 2-49 .....2-19, 2-33, 2-40 ....................... 4-21 ....................... 4-21 ....................... 1-43 ....................... 1-43 ....................... 4-18 .....1-11, 1-12, 1-17 .....1-11, 1-12, 1-17 1-38, 2-71, 7-3, 10-2 ....................... 4-11 ......................... 4-4 ......................... 1-3 ....................... 5-11 ...........1-3, 1-5, 1-6 ....................... 2-29 3-3, 3-4, 3-7, 3-8, 311, 3-12, 3-15, 3-16 0961739 ......................... 1-3 1001101076 ............ 4-3, 9-1 1001111668 ................. 10-1 1001111680 ................. 10-1 1001111694 ................. 10-1 1001111695 ................. 10-1 1001148902 ................. 10-1 1001148903 ................. 10-1 1001148904 ................. 10-1 1001148905 ................. 10-1 1001148906 ................. 10-1 1060012 ....................... 2-61 1060016 ......................... 7-3 1060042 ....................... 10-3 1060045 .............. 2-31, 2-39 1060080 ....................... 2-33 1060093 ....................... 2-53 1060221 2-7, 2-17, 2-33, 2-39 1060254 2-19, 2-33, 2-40, 253 1060279 .................. 8-3, 8-7 1060308 .................. 4-5, 7-4 1060341 1-38, 4-7, 4-10, 7-3, 7-4, 7-5, 7-6, 10-
3120697
Part Number
Page
2 1060360 2-20, 2-33, 2-40, 254 1060379 ......... 4-4, 4-9, 4-14 1060380 ....................... 4-21 1060401 ................ 2-7, 2-33 1060458 ....................... 4-24 1060459 ....................... 4-23 1060515 ....................... 2-61 1060825 ....................... 4-23 1060826 ....................... 4-24 1060908 ......................... 7-4 1060964 ....................... 3-16 1060965 ....................... 1-31 1060966 .............. 1-32, 4-10 1060967 ....................... 3-16 1060968 ....................... 1-37 1060969 ....................... 1-37 1060970 ....................... 1-37 1060971 ....................... 1-37 1060973 ......................... 7-4 1061003 ......................... 2-7 1061004 ......................... 2-7 1100083 ....................... 1-31 1100130 ......................... 4-6 1100137 ....................... 1-31 1120108 . 5-3, 5-5, 5-7, 5-17, 5-19 1120161 ..... 2-19, 2-33, 2-39 1120196 ....................... 5-11 1120311 ......................... 1-4 1120342 ....................... 2-40 1120358 ....................... 5-11 1120362 .................. 2-4, 2-8 1120432 ..... 2-32, 2-40, 2-45 1120485 ......................... 2-8 1120486 ......................... 2-8 1140009 .............. 2-20, 2-34 1260017 ....................... 1-41 1260136 ......................... 4-3 1271479 ................ 4-3, 4-13 1281738 ......................... 7-2 1281974 ......................... 7-4 1282015 ......................... 7-2 1282038 ......................... 7-3 1282099 ......................... 7-5 1282100 ......................... 7-5 1282141 ......................... 7-2 1282341 ......................... 7-5 1282365 ......................... 7-6 1282366 ......................... 7-5 1282951 ......................... 7-6 1283064 ......................... 7-4 1283065 ......................... 7-5 1283066 ......................... 7-5 1283067 ......................... 7-6 1283068 ......................... 7-4 1283328 ......................... 7-6 1320011 .............. 2-33, 2-40
Part Number 1320012 1320014 1320015 1320019
1320020 1320021 1320022
1320023 1320026 1320031 1320032 1320041 1320058
1320059 1320061 1320070 1320095 1320130 1320162 1320176 1320180 1320187 1320188 1320189 1320190 1320192 1320193 1320194 1320195 1320197 1320198 1320199 1320200 1320202 1320270 1320293 1340020 1340021 1340062 1360037 1380124 1380150 1380151 1440237 1440324 1540002 1600098 1600117 1600157 1600211 1600290
400RTS 500RTS
PART NUMBER INDEX
Page
..............2-31, 2-38 ....................... 2-18 ..............5-17, 5-19 2-19, 2-32, 2-40, 254, 4-9, 4-14, 418 ....................... 2-20 ..............2-40, 2-58 2-19, 2-22, 2-25, 232, 2-38, 2-40, 2-45, 2-55 .... 2-25, 2-45, 2-46 ....................... 2-20 ....................... 5-15 .... 2-18, 2-25, 2-37 ..................4-4, 4-5 2-18, 2-19, 2-33, 239, 5-12, 5-17, 5-19 ....................... 2-54 ...... 3-12, 3-16, 4-5 ....................... 2-31 2-25, 2-55, 3-4, 3-8, 3-12, 3-16 ....................... 2-45 3-4, 3-8, 3-12, 3-16 ....................... 2-54 ..............2-40, 2-54 ......................... 2-4 ......................... 2-4 ......................... 2-4 ......................... 2-4 ......................... 2-5 ......................... 2-5 ......................... 2-5 ......................... 2-5 ......................... 2-5 ......................... 2-5 ......................... 2-5 ......................... 2-5 ......................... 2-3 ..............3-12, 3-17 ......................... 4-6 2-19, 2-33, 2-39, 254 ......................... 2-4 ..................2-4, 9-1 ....................... 2-29 ..................1-4, 1-5 ....................... 4-19 ..............4-13, 4-19 ................3-3, 3-11 ................3-7, 3-15 ................1-33, 7-2 ....................... 2-32 ....................... 2-17 ..............4-22, 4-27 ................2-39, 9-1 ...... 4-22, 4-29, 9-1
Part Number 1660114 1660157 1660184 1660204 1660205 1660207 1660212 1660234 1660249 1660250 1670414 1670560 1670841 1681283 1681322 1681344 1681609 1681680 1681925 1682185 1682186 1682681 1682682 1682684 1682720 1682721 1682723 1682748 1682749 1682751 1682872 1682931 1682932 1682967 1682968 1682969 1682970 1682987 1683467 1683468 1683966 1683967 1684107 1684206 1684216 1684217 1684266 1692617 1700593 1700598 1700599 1700712 1700818 1700901 1701214 1701411 1701504 1701505 1701509
Page
.............. 1-41, 1-43 ..... 2-18, 2-34, 2-37 ....................... 2-57 ........... 1-3, 1-4, 1-5 ........... 1-3, 1-4, 1-5 ....................... 2-20 ....................... 2-34 ................ 2-57, 9-1 ....................... 2-41 ....................... 2-41 .............. 2-31, 2-37 ....................... 2-77 .............. 2-40, 2-55 .................. 5-5, 5-7 ......................... 5-3 .............. 5-17, 5-19 ......................... 5-3 ....................... 5-11 ....................... 5-11 .................. 1-6, 5-3 ......................... 5-3 ..1-3, 1-4, 1-5, 5-17 .............. 5-17, 5-19 ....................... 5-17 ................ 1-37, 5-5 .................. 5-5, 5-7 ......................... 5-5 .............. 3-11, 5-11 ....................... 5-11 ....................... 5-11 ....... 4-9, 4-14, 5-15 .............. 5-11, 10-2 ....................... 5-11 ..1-3, 1-4, 1-5, 5-19 ....................... 5-19 ................ 3-3, 5-11 ....................... 5-11 ....................... 5-19 ......... 3-3, 3-7, 5-11 ..... 3-11, 3-16, 5-11 ................ 1-37, 5-7 ......................... 5-7 .............. 4-14, 5-15 ......................... 5-7 ................ 1-37, 5-7 ................ 1-37, 5-7 .............. 4-18, 5-15 ....................... 10-3 ......................... 8-4 ......................... 4-5 ......................... 4-5 ....... 2-45, 8-5, 8-10 ....................... 2-25 .............. 2-31, 2-37 ......................... 8-5 ......................... 8-4 .................. 8-3, 8-7 ................ 8-5, 8-10 .................. 8-3, 8-7
11-3
SECTION 11
Part Number 1701542 1701620 1701621 1701622 1701624 1701625 1701682 1701785 1701831 1701832 1701833 1701834 1701835 1701836 1701837 1701838 1701839 1701840 1701841 1701843 1701857 1701871 1701907 1702012 1702137 1702153 1702249 1702279 1702300 1702341 1702342 1702343 1702344 1702345 1702346 1702347 1702348 1702349 1702350 1702351 1702552 1702594 1702612 1702631 1702738 1702788 1702901 1702961 1702962 1702976 1703523 1703543 1703550 1703551 1703552 1703583 1703612 1703699 1703700
11-4
PART NUMBER INDEX
Page
................ 8-5, 8-10 ......................... 8-8 ......................... 8-9 ......................... 8-8 ......................... 8-9 ......................... 8-9 ....................... 2-71 ......................... 8-9 ......................... 8-4 .................. 8-3, 8-7 ................ 8-5, 8-10 ................ 8-5, 8-10 ................ 8-5, 8-10 ................ 8-5, 8-10 .................. 8-3, 8-7 .................. 8-3, 8-7 ......................... 8-4 ......................... 8-4 ......................... 8-3 .................. 8-3, 8-7 .................. 8-3, 8-7 .................. 8-3, 8-7 ....................... 4-10 .................. 8-3, 8-7 ................ 8-5, 8-10 ......................... 8-4 ......................... 8-5 ......................... 8-4 .................. 8-3, 8-7 ......................... 8-8 ......................... 8-9 ....................... 8-10 ....................... 10-1 ....................... 10-1 ....................... 10-1 ....................... 10-1 ....................... 10-1 ....................... 10-1 ......................... 8-8 ......................... 8-9 ......................... 8-9 ....................... 8-10 ......................... 8-5 .................. 8-3, 8-7 ....................... 1-13 ....................... 10-1 ......................... 8-4 ......................... 8-5 ......................... 8-5 ......................... 8-9 ......................... 8-9 ......................... 8-9 ......................... 8-8 ......................... 8-9 ....................... 8-10 ......................... 8-8 ......................... 8-8 ......................... 8-9 ......................... 8-9
Part Number 1703701 1703702 1703707 1703788 1703792 1703795 1703811 1703814 1703816 1703818 1703821 1703829 1703833 1703835 1703837 1703841 1703843 1703900 1703961 1704277 1704479 1704480 1704481 1704515 1704521 1704525 1704534 1704535 1704543 1704547 1704550 1704551 1704554 1704555 1705008 2000088 2000107 2000118 2000125 2000126 2000138 2000149 2000156 2000165 2000242 2020006 2060012 2060014 2060019 2060025 2080057 2110806 2120077 2120109 2120110 2120120 2120135
Page
........................8-10 ..........................8-9 ........................8-10 .................. 8-3, 8-7 ................ 8-5, 8-10 .................. 8-3, 8-7 .................. 8-3, 8-7 ......... 1-37, 8-3, 8-7 ..........................8-4 ..........................8-4 ..........................8-5 ........................8-10 ..........................8-8 ..........................8-9 ........................8-10 ..........................8-8 ..........................8-9 ........................8-10 ..........................8-9 ................ 8-5, 8-10 ..........................8-4 ..........................8-3 .................. 8-4, 8-8 .................. 8-4, 8-9 ..........................8-3 .................. 8-3, 8-7 ..........................8-9 ..........................8-9 ..........................8-8 ..........................8-8 ..........................8-9 ..........................8-9 ..........................8-8 ..........................8-8 .................. 8-4, 8-9 ........................2-34 .............. 2-53, 2-55 ........................2-17 .............. 2-31, 2-34 .............. 2-37, 2-41 .............. 2-53, 2-56 ........................2-37 .............. 2-37, 2-41 ........................2-37 .............. 2-53, 2-57 ........................4-19 ........................10-2 ........................2-38 ........................2-18 ........................2-31 ..........................8-8 ........................4-18 .............. 2-25, 2-45 ..........................2-4 ..........................2-4 ..........................2-6 2-18, 2-32, 2-39, 254 2120136 2-18, 2-39, 2-54, 9-1
Part Number
Page
2120138 ....................... 2-22 2130406 ....................... 4-18 2160002 1-3, 1-6, 1-41, 1-43, 5-11 2160003 .................. 1-4, 1-5 2160006 3-3, 3-7, 3-11, 3-16 2180104 ..............2-25, 2-45 2180250 ....................... 2-46 2180348 ....................... 2-55 2180360 2-18, 2-25, 2-29, 231, 2-46, 2-50, 2-58, 2-61 2180387 ..............2-25, 2-45 2180388 ....................... 2-45 2180389 ..............2-25, 2-45 2180418 ....................... 2-45 2180504 ....................... 2-46 2180535 ....................... 2-25 2180536 ..............2-25, 2-37 2180537 .....2-18, 2-45, 2-61 2180623 ....................... 2-25 2180658 ......................... 1-9 2180666 ....................... 2-55 2180730 ..............2-54, 2-61 2180749 2-29, 2-46, 2-58, 261 2200009 ......................... 2-6 2200108 ......................... 2-8 2200204 ....................... 2-45 2200222 .........1-9, 2-4, 2-45 2200261 ..............2-18, 2-61 2200462 ....................... 2-55 2220003 ..............2-25, 2-45 2220082 ....................... 2-45 2220237 .....6-19, 6-25, 6-31 2220251 ....................... 2-45 2220273 2-18, 2-22, 2-31, 237, 2-46, 2-55 2220275 .....6-18, 6-24, 6-30 2220282 ..............6-18, 6-24 2220290 ..............2-25, 2-45 2220315 .....2-22, 2-37, 2-40 2220317 ....................... 2-55 2220340 ......................... 2-6 2220349 6-13, 6-19, 6-25, 631 2220362 6-12, 6-18, 6-24, 630 2220364 ....................... 2-25 2220366 .....6-18, 6-24, 6-30 2220371 . 6-3, 6-12, 6-18, 624, 6-30 2220372 6-12, 6-18, 6-24, 630 2220374 6-12, 6-18, 6-24, 630 2220375 6-12, 6-18, 6-24, 630 2220377 6-12, 6-18, 6-19, 6-
400RTS 500RTS
Part Number
Page
24, 6-30 2220385 6-3, 6-19, 6-24, 6-35 2220403 .............. 6-25, 6-30 2220407 6-13, 6-19, 6-25, 631 2220408 6-12, 6-18, 6-24, 630 2220414 6-5, 6-7, 6-12, 6-18, 6-24, 6-30 2220415 6-12, 6-18, 6-24, 630 2220417 ......................... 6-5 2220428 6-12, 6-18, 6-24, 630 2220429 6-12, 6-18, 6-24, 630 2220435 ....................... 6-12 2220437 ....................... 2-38 2220451 6-12, 6-18, 6-24, 630 2220459 ....................... 2-22 2220462 ....................... 6-12 2220465 6-12, 6-18, 6-24, 630 2220466 .............. 6-12, 6-18 2220468 ....................... 6-35 2220470 6-12, 6-18, 6-24, 630 2220472 6-5, 6-7, 6-12, 6-18, 6-24, 6-30, 6-35 2220473 .............. 6-24, 6-30 2220490 6-12, 6-18, 6-24, 630 2220498 ....................... 6-12 2220504 .. 2-45, 6-7, 6-12, 618, 6-24, 6-30 2220507 ....................... 6-13 2220568 .............. 6-12, 6-18 2220578 6-12, 6-18, 6-24, 630 2220582 6-5, 6-7, 6-12, 6-18, 6-24, 6-30 2220596 .............. 6-18, 6-24 2220600 ......................... 6-3 2220603 ..... 6-13, 6-19, 6-30 2220605 ......... 6-5, 6-7, 6-35 2220609 6-12, 6-18, 6-24, 630 2220618 ..... 6-19, 6-24, 6-35 2220619 ....... 6-3, 6-18, 6-24 2220621 6-12, 6-13, 6-18, 619, 6-24, 6-25, 6-30, 6-31 2220622 ................ 6-3, 6-18 2220635 6-12, 6-18, 6-24, 630 2220642 6-13, 6-19, 6-25, 631 2220646 ..... 6-12, 6-19, 6-24
3120697
SECTION 11
Part Number 2220648 2220675 2220679 2220695 2220696 2220700 2220710 2220805 2220810 2220819 2220844 2220871 2220873 2220883 2220885 2220914 2220923 2220994 2221026 2221035 2221077 2300014 2300016 2300021 2300027 2360358 2360364 2360491 2360492 2420009 2420033 2420038 2420084 2420091 2420109 2420110 2420111 2420115 2420118 2420127 2420128 2420131 2420149 2420151 2420156 2420183 2420187 2420189 2420203 2460011 2460013 2500004
3120697
Page
....................... 2-25 .....2-19, 2-25, 2-45 .............. 6-18, 6-24 ....................... 6-18 6-12, 6-18, 6-24, 630 . 6-3, 6-12, 6-18, 624, 6-30 6-13, 6-19, 6-25, 631 .............. 2-25, 2-55 6-13, 6-19, 6-25, 631 .............. 6-25, 6-31 6-12, 6-18, 6-24, 630 .............. 6-13, 6-19 6-12, 6-18, 6-24, 630 ................ 4-18, 5-7 .................. 5-5, 5-7 .............. 6-24, 6-30 .....6-19, 6-25, 6-31 ....................... 2-37 ....................... 6-19 6-12, 6-18, 6-24, 630 .............. 6-19, 6-25 ....................... 10-2 ....................... 10-2 ....................... 10-2 ....................... 10-2 ......................... 1-3 ......................... 1-3 ......................... 1-3 ......................... 1-3 ....................... 2-71 ....................... 2-18 ....................... 1-33 ....................... 2-72 ....................... 2-71 .....2-32, 2-38, 2-41 ....................... 2-54 ....................... 2-72 ......................... 2-6 ....................... 2-18 ....................... 2-72 ....................... 2-72 .....2-21, 2-31, 2-37 .............. 2-31, 2-37 ....................... 10-2 ....................... 2-71 ......................... 2-8 ....................... 2-38 ....................... 2-38 .....2-29, 2-49, 2-61 .....2-29, 2-49, 2-61 ....................... 10-4 ....................... 2-34
Part Number 2500005 2540002 2560141 2580026 2580048 2600093 2620037 2680336 2680386 2680406 2680407 2680408 2680415 2680419 2720015 2720042 2720058 2720112 2720118 2720144 2720160 2720232 2720249 2720254 2720271 2720341 2720342 2720379 2750532 2750760 2750769 2750775 2750786 2750894 2750895 2750897 2750900 2750902 2750910 2750920 2750968 2751006 2751010 2751011 2751013 2751018 2751021 2751026 2751027 2751111
Page
....... 2-17, 2-37, 9-1 ................ 3-8, 3-16 ....................... 4-21 ....................... 2-20 ....................... 2-42 ....................... 2-72 .............. 1-41, 1-43 ....................... 2-32 ....................... 2-38 ....................... 2-76 ....................... 2-75 ....................... 2-75 ....................... 2-76 ....................... 2-76 .............. 2-32, 2-40 .............. 2-18, 2-25 ..... 2-19, 2-37, 2-55 .............. 2-25, 2-45 ....................... 2-25 ....................... 2-45 ....................... 2-40 ....................... 2-31 ....................... 2-45 ....................... 2-31 .............. 2-37, 2-54 ....................... 2-18 ....................... 2-54 ....................... 2-54 ....................... 2-37 ......................... 6-5 ......................... 6-8 6-14, 6-20, 6-26, 632 6-14, 6-20, 6-26, 631 ......................... 6-7 6-13, 6-19, 6-25, 631 .................. 6-5, 6-7 ......................... 6-5 .............. 6-26, 6-32 .. 6-3, 6-14, 6-20, 625, 6-31 .............. 6-14, 6-20 ................ 6-3, 6-20 6-14, 6-20, 6-26, 632 ......................... 6-5 .............. 6-20, 6-25 6-14, 6-20, 6-25, 631 ....................... 6-35 6-14, 6-20, 6-26, 632, 10-2 6-13, 6-19, 6-25, 631 6-14, 6-20, 6-26, 632 6-14, 6-20, 6-26, 6-
Part Number
PART NUMBER INDEX
Page
31 2751391 6-14, 6-20, 6-25, 631 2751395 6-14, 6-20, 6-26, 632 2751404 ......................... 6-5 2751412 ....................... 6-35 2751432 ......................... 6-8 2751454 ....................... 10-2 2751507 ..............6-20, 6-26 2751683 6-14, 6-20, 6-26, 632 2751892 6-14, 6-20, 6-26, 632 2751893 . 6-8, 6-14, 6-20, 626, 6-32, 6-35 2751902 ......................... 6-8 2751906 ..............6-19, 6-25 2751914 ......................... 6-8 2752247 ....................... 6-13 2752250 ....................... 6-13 2752251 ....................... 6-31 2752252 ....................... 6-31 2752344 ..............6-19, 6-25 2752351 6-13, 6-19, 6-25, 631 2752352 6-13, 6-19, 6-25, 631 2752353 ....................... 6-13 2752381 ..............6-19, 6-25 2752390 ..............6-19, 6-25 2752391 ..............6-19, 6-25 2752392 ..............6-19, 6-25 2752397 ....................... 6-19 2752433 ......................... 6-7 2752441 ......................... 6-8 2752445 ......................... 6-7 2752450 6-14, 6-20, 6-26, 632 2752451 6-14, 6-20, 6-26, 632 2752481 6-14, 6-20, 6-26, 631 2752482 6-14, 6-20, 6-26, 631 2752491 .... 6-14, 6-20, 6-26 2752505 6-14, 6-20, 6-26, 631 2752506 6-14, 6-20, 6-26, 631 2752507 6-14, 6-20, 6-26, 631 2752513 6-14, 6-20, 6-26, 632 2752525 6-14, 6-20, 6-26, 632 2752526 6-14, 6-20, 6-26, 632 2752577 ......................... 6-7
400RTS 500RTS
Part Number 2752578 2752591 2752627 2752649 2752652 2752678 2752953 2752980 2780167 2780169 2780175 2780177 2780191 2780193 2780195 2791574 2791962 2791988 2791995 2791996 2791997 2792013 2792014 2792020 2792027 2792047 2792048 2792049 2792050 2792064 2792065 2792164 2792165 2792166 2792167 2792168 2792169 2792170 2792171 2792371 2792508 2792511 2792512 2792513 2792514 2792515 2792516 2792517 2792611 2820024 2820025 2820047 2820097 2860030 2900034
Page
......................... 6-7 .............. 6-26, 6-32 .............. 6-20, 6-26 6-13, 6-19, 6-25, 631 .............. 6-20, 6-26 6-14, 6-20, 6-26, 632 ..... 6-20, 6-26, 6-32 6-14, 6-20, 6-26, 632 .............. 1-11, 1-21 .............. 1-11, 1-21 .............. 1-11, 1-21 ......................... 1-3 ..... 1-11, 1-12, 1-25 .............. 1-11, 1-25 .............. 1-11, 1-25 ................ 6-5, 6-36 .............. 6-35, 6-37 ....................... 6-36 ....................... 6-36 ....................... 6-36 ....................... 6-36 ................ 6-7, 6-36 ................ 6-7, 6-36 ................ 6-3, 6-36 ....................... 6-37 ....................... 6-36 ....................... 6-36 ....................... 6-36 ....................... 6-36 ................ 6-7, 6-36 ................ 6-7, 6-36 ....................... 6-36 ....................... 6-36 ....................... 6-36 ....................... 6-36 ....................... 6-36 ....................... 6-36 ....................... 6-36 ....................... 6-37 ....................... 6-37 .............. 6-12, 6-36 .............. 6-30, 6-36 .............. 6-24, 6-36 .............. 6-18, 6-36 .............. 6-12, 6-36 .............. 6-18, 6-36 .............. 6-30, 6-36 .............. 6-24, 6-37 ....................... 6-36 ......................... 8-7 3-4, 3-8, 3-12, 3-17, 4-5 ....................... 2-75 .................. 4-4, 8-3 ................ 2-72, 9-1 ....................... 1-23
11-5
SECTION 11
Part Number
PART NUMBER INDEX
Page
2900137 ....................... 1-23 2900379 ......................... 5-3 2900503 6-13, 6-19, 6-25, 631 2900708 .............. 2-11, 2-15 2900714 ....................... 1-15 2900745 ......................... 2-3 2900754 ....................... 1-28 2900756 ....................... 2-11 2900766 ....................... 1-18 2900767 ....................... 1-18 2900768 ....................... 1-18 2900770 .........4-18, 5-5, 5-7 2900792 ....................... 5-12 2900800 6-13, 6-19, 6-25, 631 2900816 ....................... 1-28 2900826 ....................... 2-67 2900827 ....................... 2-67 2900838 ....................... 10-3 2900848 ......................... 8-5 2901111 ....................... 10-1 2901223 ....................... 5-12 2901243 ......................... 6-7 2901244 ......................... 6-7 2901252 ....................... 5-12 2901261 .............. 5-17, 5-19 2901262 ......................... 6-7 2901263 ......................... 6-7 2901328 ....................... 3-12 2901329 ......................... 3-4 2901439 ....................... 5-12 2901441 ....................... 5-12 2901481 ....................... 3-16 2901536 ......................... 3-8 2901812 ....................... 10-3 2901941 .................. 5-5, 5-8 2902023 ......................... 5-5 2902030 ......................... 4-4 2902031 ......................... 4-4 2902032 ......................... 4-4 2902036 ....................... 4-10 2902037 ....................... 4-10 2902053 ......................... 4-4 2902064 ....................... 2-17 2902077 .................. 8-3, 8-7 2902078 ......................... 8-5 2902088 ....................... 6-19 2902089 ....................... 6-13 2902090 ....................... 6-13 2902091 ....................... 6-19 2902093 ....................... 6-25 2902094 ....................... 6-31 2902095 ....................... 6-25 2902096 ....................... 6-31 2902129 ....................... 2-75 2902130 ....................... 2-76 2902131 ....................... 2-77 2902185 ....................... 3-16
11-6
Part Number 2902186 2902187 2902256 2910015 2910033 2910472 2910473 2910474 2910475 2910479 2910943 2920026 2920027 2920029 2920105 2920110 2920111 2920113 2920162 2940006 2940042 2940064 3010088 3010099 3020021 3020022 3041404 3100071 3100072 3160158 3200201 3200202 3200362 3200377 3220036 3220083 3220084 3220089 3220095 3220118 3250872 3250873 3251249 3251476 3251813 3251984 3252136 3252149 3252217 3252222 3252228 3252230 3252234 3252297 3252309 3252310 3252430 3252620
Page
........................3-16 ........................3-16 ........................3-16 ........................8-10 .................. 8-3, 8-7 ........................10-1 ........................10-1 ........................10-1 ........................10-1 ..... 2-20, 2-33, 2-40 ........................10-1 ........................4-22 .............. 4-22, 4-23 .............. 4-22, 4-23 ........................2-77 ....... 1-38, 7-3, 10-2 ..........................4-7 ....... 1-38, 7-3, 10-2 ..... 2-29, 2-49, 2-61 ........................10-3 ..... 2-75, 2-76, 2-77 ..........................4-3 ..........................4-3 ..........................2-5 .............. 2-20, 2-58 ........................10-2 ........................2-77 ..........................2-4 6-13, 6-18, 6-24, 630 ..... 1-11, 1-12, 1-15 ........................2-17 ........................2-17 .............. 2-31, 2-39 ........................2-37 ........................2-58 ..... 2-21, 2-42, 2-58 ........................2-19 ........................2-32 ........................2-40 ........................2-58 .............. 1-41, 1-43 ..........................8-4 ..........................8-4 ........................2-62 .................. 8-4, 8-9 ........................10-2 ..........................8-5 ........................8-10 ........................2-71 ..........................8-4 ..........................8-4 ..........................8-8 ..........................8-5 .................. 8-4, 8-9 ..........................8-4 ........................4-21 ..........................8-8 ........................4-21
Part Number 3252642 3252688 3252690 3252691 3252753 3252757 3252758 3272005 3290607 3300012 3300029 3300047 3300048 3300151 3300177 3300228 3300273 3300281 3300286 3300353 3300357 3300364 3300465 3300471 3300472 3310601 3310801 3310805 3311001
3311005 3311205 3311401
3311405
3311501
3311505
3311601
400RTS 500RTS
Page
....................... 2-71 .................. 8-4, 8-9 ......................... 8-8 ......................... 8-8 .................. 8-4, 8-9 .................. 8-4, 8-9 .................. 8-4, 8-9 ....................... 4-18 ....................... 2-18 .......1-4, 1-11, 1-12 2-19, 2-33, 2-40, 254 ....................... 4-11 1-38, 2-71, 7-3, 10-2 ......................... 4-4 ....................... 2-72 ...........1-3, 1-4, 1-5 ......................... 5-3 .................. 5-5, 5-7 ....................... 5-11 .....2-75, 2-76, 2-77 ..............5-17, 5-19 ....................... 2-75 ......................... 5-7 ....................... 4-18 ....................... 4-19 ..............2-71, 4-21 ....................... 2-31 ....................... 1-37 2-17, 2-29, 2-38, 249, 2-62, 2-71, 4-21 1-31, 1-37, 2-32, 238, 2-39, 4-6 ....................... 2-53 . 1-33, 1-38, 2-6, 217, 2-19, 2-22, 2-34, 2-37, 2-46, 2-53, 2-71, 2-73, 2-75, 4-4, 4-7, 410, 4-11, 4-14, 8-3, 8-7 2-3, 2-6, 2-7, 2-17, 2-31, 2-33, 2-39, 2-50, 2-75, 2-76, 2-77, 4-3, 4-5, 49, 8-3, 8-7 1-31, 1-32, 1-33, 219, 2-25, 2-46, 2-54, 2-61, 3-4, 3-8, 4-5 1-6, 1-32, 2-4, 2-32, 2-33, 2-38, 2-46, 3-12, 3-17, 4-9, 4-13, 4-14, 4-19 1-32, 2-17, 2-19, 226, 2-29, 2-32, 2-33, 2-46, 2-49, 2-54, 3-3, 3-11,
Part Number
Page
4-9, 4-14 3311605 1-5, 1-6, 1-32, 2-32, 2-39, 2-46, 3-3, 3-11, 3-15, 4-6, 4-18 3311701 2-19, 2-32, 2-38, 33, 3-7, 3-11 3311705 2-17, 2-19, 3-7, 3-15 3311801 .............. 1-11, 1-12 3311802 ....................... 4-19 3311805 2-17, 2-31, 2-39, 253, 3-7, 3-15 3312001 ....................... 1-38 3312005 .............. 1-37, 1-43 3312205 ................ 4-9, 4-14 3321001 .............. 2-72, 4-22 3321401 ....... 2-34, 2-38, 5-3 3321402 ....................... 2-18 3321501 ....................... 2-18 3322202 ..... 4-10, 4-13, 4-19 3322602 ........... 1-3, 1-4, 1-5 3322603 ......................... 1-3 3323002 .............. 1-41, 1-43 3323403 ......................... 1-3 3340564 ......................... 4-4 3340645 3-4, 3-8, 3-12, 3-17 3340650 ......................... 5-5 3340653 ................ 4-9, 4-13 3340664 3-3, 3-7, 3-11, 3-16, 4-6 3340780 ....................... 4-13 3340841 1-43, 2-72, 3-4, 3-8, 3-12, 3-17 3340848 .............. 3-12, 3-17 3340904 .................. 5-5, 5-7 3340913 ....................... 4-13 3340924 ......................... 4-6 3380515 ....................... 2-75 3420158 ....................... 1-41 3420292 ....................... 1-41 3420352 .............. 1-41, 1-43 3420372 .............. 1-41, 1-43 3421190 .................. 1-4, 1-5 3421243 ......................... 1-3 3421284 ......................... 1-9 3421335 ......................... 1-6 3421453 ................ 4-9, 4-21 3422091 .............. 1-41, 1-43 3422102 ................ 3-3, 3-11 3422103 ................ 3-3, 3-11 3422137 ......................... 1-6 3422152 ................ 3-3, 3-11 3422153 ................ 3-3, 3-11 3422154 ....... 3-3, 3-11, 3-12 3422155 ......... 3-3, 3-11, 4-6 3422156 ................ 3-3, 3-11 3422157 ................ 3-3, 3-11 3422158 ....... 3-3, 3-11, 3-12 3422169 3-4, 3-11, 3-16, 4-6
3120697
SECTION 11
Part Number 3422171 3422172 3422219 3422401 3422617 3422618 3422619 3422620 3422621 3422622 3422623 3422624 3422626 3422627 3422628 3422631 3422662 3422728 3422966 3423052 3423054 3430407 3440410 3440413 3440420 3440616 3450202 3450203 3450610 3451012 3480092 3480116 3480135 3480137 3480164 3480214 3480220 3500812 3510387 3510397 3510775 3510798 3510799 3510842 3520022 3520026 3520028 3520046 3520071 3520072 3520079 3520081 3520082 3533291 3533445 3533663 3533664 3534173
3120697
Page
................ 3-3, 3-12 .........3-3, 3-7, 3-12 ................ 4-3, 4-14 .................. 1-5, 1-6 ................ 3-7, 3-15 ................ 3-7, 3-15 3-7, 3-15, 3-16, 4-6 .........3-7, 3-15, 4-6 ................ 3-7, 3-15 ................ 3-7, 3-15 .......3-7, 3-15, 3-16 ................ 3-7, 3-15 ................ 3-8, 3-16 ....................... 3-16 ....................... 3-16 ................ 3-7, 3-15 ......................... 3-7 ....................... 4-13 ....................... 4-19 ....................... 4-18 ......................... 4-6 ......................... 1-9 ......................... 4-6 ....................... 1-31 ....................... 1-37 .................. 1-6, 1-7 ....................... 2-53 ......................... 1-9 ......................... 1-4 ......................... 1-3 .................. 5-5, 5-7 ......................... 5-3 ....................... 5-11 ....................... 5-11 ....................... 5-17 ....................... 5-11 ....................... 5-11 ....................... 4-11 ......................... 4-6 ......................... 4-9 ......................... 4-6 ......................... 4-6 ......................... 4-6 ....................... 4-19 ......................... 2-6 ....................... 2-72 2-29, 2-49, 2-61, 272 ....................... 2-18 ....................... 1-33 ................ 4-9, 4-14 ....................... 4-22 ....................... 4-22 ....................... 1-37 ....................... 2-17 ....................... 2-17 ....................... 2-19 .............. 2-19, 2-33 ....................... 10-2
Part Number 3535352 3535551 3536092 3536109 3536144 3536151 3536156 3536157 3536299 3536349 3536350 3536351 3536371 3536372 3536373 3536430 3536431 3536434 3536481 3536523 3536607 3536622 3536624 3536708 3537619 3537973 3538051 3538178 3538188 3538189 3538436 3538450 3538735 3538743 3538744 3538745 3570875 3570983 3570984 3572123 3573513 3574274 3580134 3580158 3580239 3580250 3600050 3600130 3600164 3600205 3600208 3600260 3600468 3620003 3620015 3620026
Page
....................... 2-75 ....................... 2-54 ....................... 1-33 ......................... 4-3 2-19, 2-33, 2-40, 255 .............. 2-19, 2-33 .............. 1-41, 1-43 ....................... 1-41 ......................... 4-3 ....................... 2-76 ....................... 2-76 ....................... 2-76 ....................... 2-75 ....................... 2-75 ....................... 2-75 ....................... 2-75 ....................... 2-75 ....................... 2-75 ....................... 2-18 ......................... 2-6 3-3, 3-7, 3-11, 3-15 .............. 2-75, 2-76 ......................... 4-9 .................. 5-5, 5-7 ................ 4-9, 4-13 ....................... 1-41 ......................... 4-5 ....................... 2-32 ....................... 2-76 ....................... 2-76 ....................... 2-46 ....................... 2-76 ....................... 2-40 ....................... 2-76 ....................... 2-76 ....................... 2-76 ................ 3-7, 3-15 ....................... 2-76 ....................... 2-76 .................. 8-4, 8-8 ......................... 5-7 ....................... 1-31 ..... 2-29, 2-49, 2-61 ....................... 2-61 ....................... 2-49 ....................... 2-49 ......................... 2-7 ................ 2-5, 10-2 2-17, 2-31, 2-37, 253, 2-65 2-17, 2-31, 2-39, 255, 2-69 ......................... 2-7 ..... 2-37, 2-53, 2-65 ......................... 2-7 ....................... 10-2 ....................... 10-2 .............. 2-32, 2-38
Part Number 3620027 3640500 3640822 3640823 3640824 3640830 3640831 3640832 3641386 3641387 3641391 3720011 3730003 3737289 3740049
3740059 3740061 3740067 3740077 3740080 3740118 3760143 3760170 3760261 3760348 3760351 3760453 3760460 3780183 3790012 3790116 3790152 3790231 3820001 3820011 3820019 3820030 3840833 3840854 3840898 3840979 3841049 3841143 3841184 3841203 3841208 3841233 3841255 3841326 3860037 3860056 3860057 3860059 3860097
400RTS 500RTS
PART NUMBER INDEX
Page
....................... 2-20 ....................... 2-71 ................4-9, 4-13 ......................... 4-9 ......................... 4-3 ......................... 4-3 ......................... 4-3 ......................... 4-3 ....................... 4-13 ......................... 4-3 ....................... 4-13 ....................... 2-25 ..................7-4, 7-5 ....................... 2-31 1-33, 1-38, 2-71, 410, 4-22, 7-2, 73, 9-1, 10-2, 103 ....................... 2-32 ....................... 2-32 ........ 2-7, 2-55, 9-1 ................2-72, 9-1 ................2-38, 9-1 ....................... 10-3 ....................... 5-17 . 1-43, 4-4, 4-10, 414, 4-21 ......................... 5-5 .... 4-10, 4-13, 4-19 ....................... 4-18 ..................5-5, 5-8 ......................... 5-7 ..................1-5, 1-6 1-38, 2-72, 2-73, 422, 4-23 ......................... 1-9 .... 2-18, 2-32, 2-55 ......................... 1-9 1-41, 1-43, 8-4, 8-8 ....................... 4-10 ...... 2-76, 8-5, 8-10 ..................1-5, 1-6 ......................... 1-9 ......................... 1-9 ....................... 2-34 ....................... 2-25 ....................... 2-18 ...... 1-6, 1-41, 1-43 ..............1-41, 1-43 ........ 3-3, 3-7, 3-11 ....................... 1-37 .... 4-10, 4-13, 4-19 ....................... 2-37 ....................... 1-37 ......................... 1-9 ....................... 5-17 ................4-9, 4-13 ...... 4-9, 4-13, 4-19 ....................... 4-13
Part Number 3860100 3900168 3900170 3900175 3900177 3900178 3900294 3900321 3900330 3910606 3910610 3910812 3911004 3911008 3911012 3911014 3911020 3911024 3911026 3911032 3911040 3930820 3931010 3931028 3931032 3931664 3940804 3941004 3941406 3951003 3951503 3960007 3960047 3960353 3960407 3960416 3960423 3960435 3980003 3980007 3990010 4031709 4060092 4060713 4060802 4060803 4060806 4060807 4060829 4060843 4060848 4060887 4060893 4060969 4070450 4070560 4070561
Page
....................... 4-19 ....................... 4-10 ..5-3, 5-5, 5-8, 5-11 ......................... 5-3 ....................... 4-22 ....................... 4-22 ......................... 4-5 ......................... 5-7 ....................... 4-18 ....................... 2-72 ....................... 1-34 ....................... 2-31 .............. 2-29, 2-62 ..... 2-49, 2-72, 4-22 .............. 2-17, 2-40 .............. 2-18, 2-38 ....................... 1-37 ....................... 2-38 ....................... 2-38 ....................... 1-31 ....................... 1-38 ....................... 1-37 ......................... 4-6 ......................... 4-6 ....................... 2-12 ....................... 4-18 .............. 2-32, 2-39 ....................... 2-39 ....................... 2-75 ....................... 2-53 ....................... 1-31 ....................... 5-17 ......................... 1-9 ......................... 1-3 ....................... 2-54 ......................... 5-3 ....................... 2-21 ......................... 2-6 2-19, 2-33, 2-40, 254 .............. 2-40, 2-54 .1-33, 7-2, 7-3, 7-4, 7-5, 7-6, 10-3 ....................... 2-18 .................. 4-4, 4-5 ....................... 2-19 .............. 4-22, 4-23 ....................... 2-75 .............. 3-12, 3-17 ......................... 2-6 ....................... 2-77 ....................... 10-2 ....................... 1-37 ....................... 2-77 ....................... 2-77 ....................... 2-76 ....................... 1-43 ....................... 1-43 ....................... 1-43
11-7
SECTION 11
Part Number 4070829 4070987 4100025 4100033 4130279 4130280 4130287 4130288 4130306 4130307 4160078 4160116 4200004 4240033 4280280 4280284 4280298 4300032 4300038 4300056 4300068 4300090 4300092 4340569 4340660 4360037 4360056 4360089 4360135 4360157 4360181 4360188 4360212 4360216 4360228 4360232 4360236 4360237 4360239 4360267 4360274 4360277 4360281 4360282 4360289 4360290 4360300 4360314 4360318 4360321 4360329 4360330 4360331 4360336 4360339 4360345 4360348
11-8
PART NUMBER INDEX
Page
................ 4-9, 4-13 ....................... 2-72 ....................... 2-38 ....................... 10-2 ......................... 1-4 ......................... 1-4 ......................... 1-3 ......................... 1-3 ......................... 1-3 ......................... 1-3 ......................... 1-9 ....................... 1-37 .................. 4-3, 4-9 ......................... 4-7 ....................... 2-55 ................ 4-4, 4-10 .................. 1-6, 1-7 .......1-33, 1-38, 4-4 .....1-31, 1-33, 2-32 .............. 2-18, 2-37 ....................... 2-22 ....................... 2-18 ....................... 1-11 ....................... 2-29 ....................... 2-32 2-38, 2-50, 2-61, 104 ....................... 2-32 ....................... 10-2 ....................... 10-2 ....................... 2-41 ....................... 10-2 .............. 2-25, 2-45 ................ 2-72, 9-1 ................ 2-71, 9-1 ................ 2-72, 9-1 ................ 2-71, 9-1 ................ 4-10, 9-1 ....................... 4-10 ......................... 7-3 .............. 2-72, 4-21 .......2-71, 4-22, 9-1 ....................... 4-10 .............. 2-72, 4-22 ....................... 4-22 .............. 2-72, 4-22 ....................... 2-72 .........1-31, 4-6, 9-1 2-72, 2-73, 4-22, 423, 9-1 ....................... 10-2 ....................... 1-37 .............. 1-38, 4-23 .............. 2-73, 4-23 ................ 2-73, 9-1 ................ 4-22, 9-1 ................ 4-21, 9-1 ....................... 4-22 .................. 2-6, 9-1
Part Number
Page
4360349 ..........................2-6 4360354 .................. 2-6, 9-1 4360357 2-18, 2-31, 2-37, 258 4360387 ........................4-24 4360405 ........................2-38 4360469 ................ 2-72, 9-1 4360475 ....... 2-72, 4-22, 9-1 4360476 ........................4-22 4360478 ....... 2-72, 4-22, 9-1 4360542 ..... 2-29, 2-49, 2-61 4360548 ................ 1-37, 9-1 4400040 .............. 2-25, 2-45 4400273 ..........................2-4 4400275 .............. 2-25, 2-45 4400281 ........................2-45 4400347 .................. 2-4, 2-6 4400348 ..........................2-6 4400402 ..........................2-4 4400430 ..........................2-4 4400461 .................. 2-4, 2-6 4420008 ........................4-21 4420037 ........................2-71 4420052 ........................1-37 4420062 ....... 4-4, 4-10, 4-13 4420066 ........................4-19 4420069 ........................4-19 4460035 ........................4-10 4460049 1-31, 4-4, 4-6, 4-11 4460051 1-38, 2-71, 4-4, 4-5, 7-3, 10-2 4460052 ........................4-10 4460071 ........................2-71 4460138 .................. 4-4, 4-5 4460185 ..........................4-7 4460190 .................. 4-4, 4-5 4460206 ..........................4-7 4460226 .............. 4-27, 4-29 4460227 .............. 4-27, 4-29 4460234 ........................1-37 4460259 ........................4-10 4460260 ........................4-10 4460298 ........................2-71 4460299 ........................2-71 4460300 ........................2-71 4460301 ........................2-71 4460302 ........................2-53 4460303 ........................2-72 4460305 ........................2-71 4460306 ........................2-71 4460307 ........................2-71 4460309 ........................2-71 4460343 .............. 4-27, 4-29 4460367 .............. 4-27, 4-29 4460428 ........................1-37 4460462 ........................4-24 4460463 ........................4-21 4460464 ........................4-23 4460465 .............. 1-33, 4-24
Part Number 4460466 4460467 4460468 4460470 4460471 4460473 4460480 4460481 4460539 4460968 4520123 4520129 4520153 4520225 4520267 4561815 4562637 4563647 4564281 4564328 4564417 4565348 4565647 4565716 4565830 4565842 4565869 4565891 4565892 4565932 4565933 4565956 4566233 4566234 4566236 4566520 4566541 4566605 4566650 4566672 4566673 4567127 4567159 4568055 4568315 4640013 4640113 4640123 4640260 4640261 4640273 4640382 4640391 4640392 4640443 4640485 4640495 4640509
400RTS 500RTS
Page
..............1-33, 4-24 ....................... 4-24 ....................... 4-23 ....................... 4-21 ....................... 4-21 ....................... 4-23 ....................... 4-21 ....................... 4-23 ....................... 1-33 ....................... 1-37 ....................... 1-13 ....................... 1-13 ..............1-13, 10-3 ....................... 1-13 ....................... 1-13 ....................... 2-39 ....................... 2-31 ......................... 5-3 .....2-31, 2-38, 2-41 ....................... 2-20 ....................... 2-49 ....................... 2-54 .................. 5-5, 5-8 ....................... 5-17 ....................... 2-19 ....................... 5-11 ................ 4-9, 4-13 ......................... 4-3 ......................... 4-3 ....................... 2-55 ....................... 2-55 ....................... 2-19 ....................... 5-11 ....................... 5-19 ....................... 5-11 ....................... 2-33 ....................... 2-33 ....................... 2-37 ....................... 2-49 ....................... 2-40 ....................... 2-39 ....................... 2-39 ....................... 2-58 ....................... 5-19 ......................... 4-6 ....................... 10-2 ....................... 1-13 ......................... 2-3 .................. 2-3, 2-4 ..............1-41, 1-43 .................. 1-6, 5-3 6-13, 6-19, 6-25, 631 ..............2-25, 2-45 ....................... 1-13 ......................... 2-3 .................. 1-6, 1-9 ......................... 5-7 ....................... 5-12
Part Number
Page
4640613 .................. 5-5, 5-7 4640629 ......................... 2-3 4640744 6-12, 6-18, 6-24, 630 4640750 ....................... 2-37 4640760 ....................... 10-2 4640786 ................ 2-4, 2-11 4640787 .............. 4-10, 4-14 4640788 ................ 2-5, 2-12 4640789 ....................... 2-12 4640812 .................. 1-5, 1-6 4640819 ....................... 5-12 4640840 ................ 2-4, 2-11 4640841 ......................... 2-4 4640989 ....................... 2-37 4641090 ....... 2-5, 2-11, 2-12 4641091 ....................... 2-12 4641094 ....................... 2-11 4641156 ......................... 5-7 4641190 ................ 2-4, 2-15 4641197 ....................... 2-15 4641219 ....................... 4-18 4700005 ....................... 2-45 4711400 2-50, 2-55, 2-76, 43, 4-14 4711500 . 4-4, 4-5, 4-9, 4-13, 4-14, 4-19 4711600 2-54, 4-9, 4-14, 4-19 4711800 .............. 1-11, 1-12 4712000 ....................... 1-37 4712600 . 1-3, 1-4, 1-5, 1-41, 1-43 4740034 ......................... 1-3 4740066 ....................... 2-72 4740116 ....................... 2-31 4740120 .............. 2-72, 4-22 4740185 1-5, 1-6, 2-18, 2-31, 2-40, 2-54 4740273 .............. 2-17, 2-31 4740274 .............. 2-17, 2-39 4740275 ....................... 2-49 4740308 ................ 1-6, 2-55 4740310 3-4, 3-8, 3-12, 3-16 4740401 3-3, 3-7, 3-11, 3-15 4740415 ....................... 1-37 4750600 .............. 2-72, 4-22 4750800 ..... 1-37, 2-32, 2-39 4751000 1-31, 1-37, 1-38, 217, 2-32, 2-38, 2-39, 2-54, 4-5, 4-6 4751400 1-33, 1-37, 1-38, 23, 2-6, 2-7, 2-17, 2-22, 2-31, 2-33, 2-34, 2-39, 2-54, 2-73, 2-75, 2-76, 2-77, 4-5, 4-7, 49, 4-11, 8-3, 8-7 4751500 .. 1-6, 1-31, 1-32, 1-
3120697
SECTION 11
Part Number
4751600
4751700 4751800 4752000 4752200 4760600 4761000
4761400
4761500
4761600
4761700 4761800
4762000 4770600
3120697
Page
33, 1-41, 1-43, 2-4, 2-19, 2-29, 2-32, 2-33, 2-38, 2-46, 2-49, 2-61, 2-62, 2-75, 3-4, 3-8, 3-12, 3-17, 4-13 1-4, 1-5, 1-6, 1-31, 1-32, 2-4, 2-19, 2-25, 2-29, 2-31, 2-33, 2-39, 2-46, 2-49, 2-53, 2-54, 2-62, 3-4, 3-8, 311, 4-6, 4-18, 419 2-17, 2-19, 2-32, 238 2-17, 2-31, 2-39, 253, 4-19 .............. 1-38, 1-43 4-10, 4-13, 4-18, 419 ....................... 2-71 . 1-4, 1-31, 2-17, 229, 2-38, 2-49, 2-54, 2-62, 2-71, 2-72, 4-5, 4-21 1-33, 1-37, 1-38, 26, 2-17, 2-19, 222, 2-25, 2-34, 2-37, 2-46, 2-53, 2-54, 2-71, 2-73, 2-75, 2-76, 2-77, 4-5, 4-7, 4-10, 411, 4-14, 8-3, 87 . 1-9, 1-31, 1-32, 133, 1-41, 1-43, 2-4, 2-19, 2-25, 2-29, 2-32, 2-46, 2-49, 2-54, 2-61, 2-62, 2-75, 3-4, 3-8, 3-12, 3-17, 4-5 1-6, 1-32, 2-4, 2-7, 2-17, 2-19, 2-20, 2-26, 2-29, 2-31, 2-33, 2-39, 2-46, 2-49, 2-62, 3-3, 3-11, 3-15, 4-9, 4-13, 4-14 2-19, 2-32, 2-40, 33, 3-7, 3-11 1-11, 1-12, 1-37, 217, 2-31, 2-37, 2-55 1-11, 1-12, 1-37, 138 .............. 1-34, 4-21
Part Number 4770800 4771000 4791400 4812000 4831700 4831900 4832000
4842621 4843410 4843497 4843513 4843635 4843706 4844024 4844059 4844129 4844177 4844185 4844186 4844249 4844250 4844268 4844275 4844279 4844298 4844346 4844349 4844490 4844491 4844613 4844787 4844788 4844867 4844868 4844942 4844962 4845486 4845757 4845938 4846051 4846055 4846348 4846349 4846407 4846439 4846517 4846519 4846584 4846822 4860065 4860126 4860155 4891600 4920017 4920096 4921540
Page
....................... 2-31 ....................... 1-38 ....................... 4-21 .............. 2-49, 2-61 ....................... 2-45 2-20, 2-37, 2-38, 257 2-17, 2-37, 2-39, 245, 2-49, 2-53, 2-55, 2-58 .................. 1-5, 1-6 ....................... 2-61 ....................... 2-17 ....................... 2-54 ....................... 1-13 ......................... 4-9 ....................... 2-75 .................. 1-5, 1-6 .................. 1-5, 1-6 ....................... 10-2 .............. 2-25, 2-46 ....................... 1-33 ....................... 1-32 ....................... 1-32 ....................... 2-71 ....................... 2-53 ....................... 2-75 ....................... 2-19 ....................... 1-37 ................ 4-9, 4-13 ....................... 1-32 ....................... 1-32 ....................... 2-32 ....................... 10-3 ....................... 10-3 .................. 1-5, 1-6 .................. 1-5, 1-6 ....................... 2-39 ....................... 2-39 ....................... 2-71 ....................... 2-39 ....................... 4-21 ....................... 1-32 ....................... 1-32 ....................... 4-13 ....................... 4-13 ....................... 1-32 ....................... 1-43 ....................... 4-19 ....................... 4-19 ......................... 5-7 ....................... 1-31 ....................... 1-13 ....................... 1-13 ....................... 2-34 ....................... 1-31 ....................... 4-10 .................. 1-4, 1-5 ........... 7-4, 7-5, 7-6
Part Number
PART NUMBER INDEX
Page
4921543 ................4-23, 7-3 4921544 ................4-23, 7-3 4921545 ......................... 7-5 4921546 ......................... 7-5 4921590 ......................... 7-6 4921598 ................4-23, 7-3 4921599 ................4-23, 7-3 4921714 ................2-32, 7-5 4921731 ......................... 7-6 4921746 ....................... 2-40 4921770 ......................... 7-4 4922251 ................4-23, 7-3 4922252 ................4-23, 7-3 4922256 ................4-23, 7-3 4922257 ................4-23, 7-3 4922848 ......................... 7-2 4922859 ......................... 7-2 4923062 ....................... 2-55 4931444 ......................... 7-2 4932041 ......................... 7-2 4932387 ........ 7-2, 7-3, 10-4 4932451 ......................... 7-2 4932588 .......... 7-4, 7-5, 7-6 4932590 ......................... 7-4 4932645 ......................... 7-5 4932648 ......................... 7-5 4932649 ......................... 7-5 4932650 ......................... 7-5 4932734 ......................... 7-2 4932735 ................2-50, 7-3 4932744 ......................... 7-5 4932775 ......................... 7-5 4932776 ......................... 7-6 4932850 ......................... 7-5 4933042 ......................... 7-6 4933043 ......................... 7-6 4933057 ......................... 7-4 4933096 .......... 7-4, 7-5, 7-6 4933097 ......................... 7-5 4933098 ......................... 7-4 4933254 ......................... 7-6 4933255 ......................... 7-6 70000163 ..................... 2-20 70000851 ..................... 2-56 70000916 ..................... 2-57 70001108 ....................... 2-7 70001342 ..................... 4-18 70001871 ..................... 2-57 70001940 ..................... 1-28 7000206 ....................... 1-21 7000214 ..............1-21, 1-25 7000217 ..............1-21, 1-25 7000229 ....................... 1-21 7000230 ....................... 1-21 70002307 ............2-41, 2-42 7000232 ....................... 1-21 7000241 ....................... 1-26 7000242 ..............1-21, 1-26 7000246 ....................... 1-21
400RTS 500RTS
Part Number
Page
7000247 1-21, 1-22, 1-25, 126 7000248 .............. 1-21, 1-25 7000250 1-21, 1-23, 1-25, 127 7000251 .............. 1-21, 1-25 7000252 .............. 1-21, 1-25 7000253 .............. 1-21, 1-25 7000257 ....................... 1-21 7000258 ....................... 1-21 7000260 .............. 1-23, 1-27 7000261 .............. 1-23, 1-27 7000262 .............. 1-23, 1-27 7000263 1-22, 1-23, 1-26, 127 70003475 ..................... 2-57 70003622 ..................... 2-56 7000558 ......................... 2-3 7000643 ....................... 2-34 7000645 6-13, 6-19, 6-25, 631 7000646 ....................... 2-42 7000694 .............. 2-55, 2-56 7000699 ....................... 2-56 7000867 ....................... 2-34 7000877 ....................... 2-34 7000878 .............. 2-20, 2-34 7000884 2-20, 2-34, 2-41, 242 7000892 ....................... 2-20 7000893 ....................... 2-21 7001084 ....................... 5-15 7001438 ....................... 2-66 7001498 ....................... 2-66 7001608 ....................... 5-15 7001609 ....................... 5-15 7001610 ....................... 5-15 7001613 ....................... 5-15 7001614 ....................... 5-15 7001615 ....................... 5-15 7001616 ....................... 5-15 7001617 ....................... 5-15 7001909 .............. 1-22, 1-26 7001911 .............. 1-22, 1-26 7001912 .............. 1-22, 1-26 7001913 .............. 1-22, 1-26 7001922 ....................... 1-25 7001931 .............. 1-22, 1-26 7001985 .............. 1-22, 1-26 7001989 ....................... 1-21 7001997 ....................... 1-21 7001998 ....................... 1-21 7002818 ....................... 4-24 7002821 ....................... 10-3 7002822 ....................... 10-3 7002823 ....................... 10-3 7002826 ....................... 10-3 7002828 ....................... 10-3 7002840 ....................... 10-3
11-9
SECTION 11
Part Number 7003657 7003751 7003772 7003789 7003790 7003791 7004214 7004248 7004249 7004275 7004276 7004368 7004906 7004907 7004908 7004910 7004917 7006075 7007208 7007321 7007323 7007412 7007413 7007414 7007416 7007417 7007419 7007420 7007421 7007422 7007424 7007425 7007435 7007436 7007437 7007438 7007439 7007440 7007441 7007442 7007444 7007445 7007449 7007453 7007454 7007456 7007458 7007461 7007466 7007468 7007469 7007470 7007471 7007472 7007473 7007474 7007475 7007476
11-10
PART NUMBER INDEX
Page
.....2-29, 2-49, 2-61 .............. 4-27, 4-29 ....................... 4-27 ....................... 4-27 .............. 4-27, 4-29 .............. 4-27, 4-29 2-19, 2-33, 2-39, 254, 9-1 ......................... 2-7 ......................... 2-7 ....................... 10-3 ....................... 10-3 ......................... 2-3 ....................... 1-15 ....................... 1-15 ....................... 1-15 ....................... 1-15 ....................... 1-15 ......................... 2-3 .............. 2-65, 2-66 .................. 2-3, 2-4 .................. 2-3, 2-4 ....................... 2-67 ....................... 2-65 ....................... 2-65 ....................... 2-65 ....................... 2-65 ....................... 2-65 ....................... 2-65 ....................... 2-65 ....................... 2-65 ....................... 2-65 ....................... 2-65 ....................... 2-65 ....................... 2-65 ....................... 2-65 ....................... 2-65 ....................... 2-65 ....................... 2-65 ....................... 2-65 ....................... 2-65 ....................... 2-65 ....................... 2-65 ....................... 2-65 ....................... 2-66 ....................... 2-66 ....................... 2-66 ....................... 2-66 ....................... 2-66 ....................... 2-66 ....................... 2-66 ....................... 2-66 ....................... 2-66 ....................... 2-66 ....................... 2-66 ....................... 2-66 ....................... 2-66 ....................... 2-67 ....................... 2-67
Part Number 7007477 7007478 7007482 7007483 7007484 7007485 7007486 7007487 7007488 7007490 7007491 7007492 7007494 7007496 7007497 7007498 7007499 7007601 7007603 7007617 7007643 7007650 7007651 7007652 7007653 7007654 7007683 7007684 7007685 7007686 7007687 7007688 7007689 7007690 7007691 7007692 7007697 7007874 7007875 7007876 7007878 7007879 7007880 7007914 7007923 7007924 7007933 7007970 7007977 7007979 7007980 7007983 7007985 7007986 7007987 7008828 7009739 7009742
Page
........................2-67 ........................2-66 ........................2-66 ........................2-66 ........................2-66 ........................2-66 ........................2-66 ........................2-66 ........................2-66 ........................2-66 ........................2-66 ........................2-66 ........................2-66 ........................2-66 ........................2-66 ........................2-66 ........................2-66 ........................1-21 .............. 1-21, 1-25 ........................1-26 .............. 1-22, 1-26 1-21, 1-23, 1-25, 127 .............. 1-23, 1-27 .............. 1-21, 1-25 .............. 1-21, 1-25 .............. 1-21, 1-25 ........................1-26 ........................1-26 ........................1-26 ........................1-26 ........................1-26 ........................1-26 ........................1-26 ........................1-26 ........................1-25 ........................1-25 ........................1-21 ........................1-15 ........................1-15 ........................1-15 ........................1-15 ........................1-15 ........................1-15 ........................1-17 ........................1-17 ........................1-17 ........................1-18 ........................1-17 ........................1-17 ........................1-17 ........................1-17 ........................1-17 ........................1-17 ........................1-17 ........................1-17 ........................2-53 .................. 2-3, 2-4 6-13, 6-19, 6-25, 6-
Part Number 7010120 7010121 7010122 7010429 7010459 7010469 7010470 7010473 7010474 7010475 7010476 7010477 7010478 7010542 7010543 7010633 7010698 7010923 7010953 7010955 7010956 7010957 7010959 7010960 7010961 7010996 7010997 7010998 7011003 7011016 7011102 7011112 7011345 7011346 7011712 7011713 7011714 7011715 7011716 7011717 7011923 7011931 7011932 7011933 7011934 7011935 7011936 7011938 7011940 7011982 7011991 7011997 7012513 7012514 7012518 7012539 7012558 7012564
400RTS 500RTS
Page
31 ....................... 2-67 ....................... 2-66 ....................... 2-66 ....................... 1-23 ....................... 1-25 ..............1-26, 1-27 ....................... 1-25 ..............1-26, 1-28 ....................... 1-26 ....................... 1-28 ....................... 1-28 ....................... 1-28 ....................... 1-28 ..............2-11, 2-15 ..............2-11, 2-15 ....................... 2-34 ....................... 2-72 ......................... 2-7 ....................... 2-69 ....................... 2-69 ....................... 2-69 ....................... 2-69 ....................... 2-69 ....................... 2-69 ....................... 2-69 ....................... 2-69 ....................... 2-69 ....................... 2-69 ......................... 2-7 ......................... 2-7 ..............4-10, 4-14 ....................... 5-12 ......................... 5-7 ....................... 4-18 ....................... 1-17 ....................... 1-17 ....................... 1-17 ....................... 1-17 ....................... 1-17 ....................... 1-17 ..............4-27, 4-29 ....................... 4-27 ....................... 4-27 ....................... 4-27 ....................... 4-27 ....................... 4-27 ....................... 4-27 ..............4-27, 4-29 ..............4-27, 4-29 ....................... 4-29 ....................... 4-29 ....................... 4-29 .....2-29, 2-49, 2-61 .....2-29, 2-49, 2-61 ................ 2-3, 2-11 ................ 2-15, 9-1 .....2-29, 2-49, 2-61 ....................... 2-20
Part Number 7012576 7012577 7012578 7012590 7012591 7012592 7012593 7012595 7012599 7012611 7012612 7012626 7012653 7012656 7012678 7012679 7012680 7012681 7012682 7012683 7012690 7012698 7012725 7012730 7012736 7012754 7012773 7012903 7012910 7012925 7012935 7012936 7012937 7012938 7012939 7012940 7012941 7012942 7012943 7012944 7012981 7012998 7013710 7013711 7013712 7013753 7014100 7014101 7014102 7014103 7014108 7014109 7014110 7014112 7014113 7014501 7014676 7014677 7014678
Page
......................... 2-7 .............. 2-20, 2-34 .............. 2-20, 2-34 ....................... 4-21 ....................... 2-12 ......................... 2-5 ....................... 4-21 ....................... 2-34 ....................... 2-56 ....................... 4-22 ....................... 4-22 ....................... 2-55 ....................... 2-21 ....................... 2-41 ....................... 2-41 .............. 2-41, 2-42 ....................... 2-41 ....................... 2-41 ....................... 2-41 ....................... 2-41 ....................... 2-41 ....................... 2-56 .............. 2-11, 2-12 .............. 2-11, 2-12 ....................... 2-12 .............. 2-11, 2-12 .............. 2-12, 4-18 ....................... 2-15 .............. 2-11, 2-15 ....................... 2-15 ....................... 2-11 .............. 2-11, 2-15 ....................... 2-11 ....................... 2-11 ....................... 2-11 ....................... 2-11 .............. 2-11, 2-15 ....................... 2-11 ....... 2-11, 2-15, 9-1 ....... 2-11, 2-15, 9-1 ....................... 2-15 ....................... 2-15 ......................... 2-7 ......................... 2-7 ......................... 2-7 ......................... 2-7 ....................... 1-27 ....................... 1-27 ....................... 1-27 ....................... 1-28 ....................... 1-28 ....................... 1-28 ....................... 1-28 ....................... 1-28 ....................... 1-28 ................ 2-41, 9-1 ....................... 10-3 ....................... 2-34 ....................... 2-34
3120697
SECTION 11
Part Number 7014679 7014680 7014682 7014684 7014687 7016308 7016309 7016328 7016330 7016331 7016332 7016359 7016375 7016376 7016600 7016601 7016603 7016605 7016638 7016654 7016662 7016746 7017063 7017067 7017080 7017096 7017402 7017420 7017433 7017454 7017477 7017492 7017493 7017496 7017515 7018602 7018603 7018605 7018606 7018607 7018608 7018991 7019607 7019665 7019666 7019667 7019668 7019670 7019921 7019924 7019925 7019926 7019927 7019929 7019930 7019931 7019932 7019933 7019934
3120697
Page
....................... 2-34 ....................... 2-21 .............. 2-20, 2-21 ....................... 2-55 ....................... 2-21 ....................... 2-56 ....................... 2-56 ....................... 2-56 ....................... 2-57 .......2-56, 2-57, 9-1 ....................... 2-56 ....................... 2-56 .............. 2-41, 2-42 .............. 2-41, 2-42 .............. 2-41, 2-42 .............. 2-41, 2-42 ....................... 2-77 .............. 2-41, 2-42 ....................... 2-41 ....................... 10-3 ................ 2-41, 9-1 ......................... 2-7 ....................... 1-23 ....................... 1-25 ....................... 1-25 ....................... 1-25 ....................... 2-15 ....................... 2-15 ....................... 2-15 ....................... 2-15 .............. 2-11, 2-15 ....................... 2-15 ....................... 2-15 ....................... 2-15 ....................... 2-45 ....................... 1-17 ....................... 1-17 ....................... 1-17 ....................... 1-17 ....................... 1-17 ....................... 1-18 ....................... 2-12 ....................... 2-56 ....................... 2-21 ....................... 2-21 ....................... 2-21 ....................... 2-21 ....................... 2-21 ....................... 2-41 .............. 2-41, 2-42 ....................... 2-41 .............. 2-41, 2-42 .............. 2-41, 2-42 ....................... 2-41 .............. 2-41, 2-42 .............. 2-41, 2-42 .............. 2-41, 2-42 .....2-20, 2-41, 2-42 ....................... 2-21
Part Number 7019935 7019936 7019937 7019938 7019939 7019941 7019942 7019943 7019944 7019945 7019946 7019947 7019948 7019949 7019950 7019951 7019952 7019954 7019959 7019961 7019974 7019976 7019977 7019978 7019979 7019980 7019981 7019982 7019983 7019985 7019987 7019988 7019989 7019997 7019998 7020023 7020024 7020108 7020109 7020110 7020111 7020120 7020168 7020175 7020176 7020190 7020191 7020193 7020208 7020220 7020257 7020406 7020411 7020412 7020414 7020416 7020417 7020419 7020424
Page
....................... 2-21 ....................... 2-21 ....................... 2-21 ....................... 2-21 ....................... 2-20 ....................... 2-21 ....................... 2-21 ....................... 2-21 ....................... 2-21 ....................... 2-21 ....................... 2-21 ....................... 2-21 ....................... 2-21 ....................... 2-20 ....................... 2-21 ....................... 2-21 ....................... 2-21 ....................... 2-21 ....................... 2-21 ....................... 2-41 ....................... 2-42 .............. 2-41, 2-42 ....................... 2-41 ....................... 2-42 ....................... 2-42 ....................... 2-42 ....................... 2-42 ....................... 2-42 ....................... 2-42 ....................... 2-42 ....................... 2-21 ....................... 2-42 ....................... 2-21 ....................... 2-41 ....................... 2-20 ................ 2-57, 9-1 ....................... 2-56 ..... 2-29, 2-49, 2-61 ..... 2-29, 2-49, 2-61 ..... 2-29, 2-49, 2-61 ..... 2-29, 2-49, 2-61 ....................... 2-41 ....................... 2-56 ....................... 4-22 ....................... 4-22 ..... 2-29, 2-49, 2-61 ..... 2-29, 2-49, 2-61 ..... 2-29, 2-49, 2-61 ....................... 2-56 ....................... 2-56 ......................... 2-4 ....................... 2-56 .............. 2-56, 2-57 ....................... 2-56 .............. 2-56, 2-57 ....................... 2-56 .............. 2-56, 2-57 ....................... 2-56 ....................... 2-56
Part Number 7020425 7020426 7020430 7020435 7020443 7020447 7020449 7020455 7020457 7020459 7020460 7020465 7020468 7020471 7020477 7020479 7020495 7020500 7020501 7020502 7020503 7020504 7020509 7020511 7020520 7020528 7020531 7020532 7020541 7021322 7021869 7022143 7022150 7022153 7022156 7022157 7022178 7022180 7023029 7023030 7023031 7023035 7023036 7023471 7023668 7023669 7023670 7023687 7023988 7023989 7023990 7023994 7024013 7024019 7024321 7024440 7024441 7024443 7024444
400RTS 500RTS
PART NUMBER INDEX
Page
....................... 2-56 ....................... 2-56 ....................... 2-56 ....................... 2-56 ....................... 2-57 ....................... 2-57 ....................... 2-57 ..............2-55, 2-56 ....................... 2-55 ....................... 2-57 ....................... 2-57 ....................... 2-57 ....................... 2-57 ..............2-56, 2-57 ....................... 2-56 ..............2-56, 2-57 ....................... 2-57 ....................... 4-29 ....................... 4-29 ....................... 4-29 ....................... 4-29 ....................... 4-29 ....................... 4-29 ....................... 4-29 ....................... 4-29 ....................... 4-29 ....................... 4-29 ....................... 4-29 ....................... 4-29 ....................... 2-11 ..............2-41, 2-42 ..............2-41, 2-42 ....................... 2-41 ..............2-41, 2-42 ....................... 2-42 ....................... 2-42 ..............2-41, 2-42 ..............2-41, 2-42 ....................... 5-15 ....................... 5-15 ....................... 5-15 ....................... 5-15 ....................... 5-15 ..............2-20, 2-41 ....................... 2-20 ....................... 2-20 ....................... 2-21 ....................... 2-41 ....................... 2-15 ....................... 2-15 ....................... 2-15 ................2-15, 9-1 ....................... 4-18 ....................... 4-18 ..............2-20, 2-42 ......................... 2-6 ......................... 2-6 ......................... 2-6 ......................... 2-6
Part Number 7024445 7024446 7024572 7024579 7024926 7025122 7025125 7025126 7025134 7025145 7025153 7026002 7026122 7026199 7027210 7027236 7027238 7027241 7027242 7027245 7027246 7027248 7027249 7027250 7027251 7027252 7027292 7027402 7027607 7027608 7027609 7027610 7027611 7027612 7027613 7027887
Page
......................... 2-6 ......................... 2-6 ....................... 4-18 .............. 2-56, 2-57 ....................... 4-18 ....................... 2-42 ....................... 2-42 ....................... 2-41 ....................... 2-42 ....................... 2-41 ....................... 2-21 ....................... 4-18 ......................... 2-6 ..... 2-29, 2-49, 2-61 ....................... 2-55 ....................... 2-57 ....................... 2-57 ....................... 2-57 ....................... 2-57 ....................... 2-57 ....................... 2-57 ....................... 2-57 ....................... 2-57 .............. 2-56, 2-57 ....................... 2-57 ....................... 2-57 ....................... 2-42 ....................... 2-42 ....................... 2-20 ....................... 2-57 ....................... 2-57 ....................... 2-57 ....................... 2-57 ....................... 2-57 ....................... 2-57 ..... 2-29, 2-49, 2-61
11-11
SECTION 11
Part Number
11-12
PART NUMBER INDEX
Page
Part Number
Page
Part Number
400RTS 500RTS
Page
Part Number
Page
3120697
3120697
Corporate Office JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 USA (717) 485-5161 (717) 485-6417
JLG Worldwide Locations JLG Industries (Australia) P.O. Box 5119 11 Bolwarra Road Port Macquarie N.S.W. 2444 Australia
JLG Latino Americana Ltda. Rua Eng. Carlos Stevenson, 80-Suite 71 13092-310 Campinas-SP Brazil
+61 2 65 811111 +61 2 65 813058
+55 19 3295 1025
JLG Deutschland GmbH Max-Planck-Str. 21 D - 27721 Ritterhude - Ihlpohl Germany +49 (0)421 69 350 20 +49 (0)421 69 350 45
+55 19 3295 0407
JLG Equipment Services Ltd. Rm 1107 Landmark North 39 Lung Sum Avenue Sheung Shui N. T. Hong Kong (852) 2639 5783
JLG Industries (UK) Ltd Bentley House Bentley Avenue Middleton Greater Manchester M24 2GP - England +44 (0)161 654 1000 +44 (0)161 654 1001 JLG Industries (Italia) s.r.l. Via Po. 22 20010 Pregnana Milanese - MI Italy +39 029 359 5210 +39 029 359 5845
JLG France SAS Z.I. de Baulieu 47400 Fauillet France +33 (0)5 53 88 31 70 +33 (0)5 53 88 31 79
Oshkosh-JLG Singapore Technology Equipment Pte Ltd 29 Tuas Ave 4, Jurong Industrial Estate Singapore, 639379 +65-6591 9030
(852) 2639 5797
+65-6591 9031 Plataformas Elevadoras JLG Iberica, S.L. Trapadella, 2 P.I. Castellbisbal Sur 08755 Castellbisbal, Barcelona Spain +34 93 772 4700
JLG Sverige AB Enkopingsvagen 150 Box 704 SE - 176 27 Jarfalla Sweden +46 (0)850 659 500 +46 (0)850 659 534
+34 93 771 1762
www.jlg.com
