Transcript
Condor™, Condor EcoFlex™
PARTS LIST
Models: 56413000(4030D), 56413001(4030C / w/sweep system), 56413891(4030C / w/o sweep system) 56413002(4530D), 56413003(4530C / w/sweep system), 56413892(4530C / w/o sweep system) 56413004(4830D), 56413005(4830C / w/sweep system), 56413893(4830C / w/o sweep system) 56413008(4030D-AXP), 56413009(4030C-AXP / w/sweep system), 56413894(4030C-AXP / w/o sweep system) 56413013(4530D-AXP), 56413014(4530C-AXP / w/sweep system), 56413895(4530C-AXP / w/o sweep system) 56413779(4830D-AXP), 56413780(4830C-AXP / w/sweep system), 56413896(4830C-AXP / w/o sweep system) 56381032(X4030D), 56381033(X4030C / w/sweep system), 56381043(X4030C / w/o sweep system) 56381034(X4530D), 56381035(X4530C / w/sweep system), 56381044(X4530C / w/o sweep system) 56381036(X4830D), 56381037(X4830C / w/sweep system), 56381045(X4830C / w/o sweep system)
11/05 revised 7/10 FORM NO. 56042467
05-11
TABLE OF CONTENTS Condor™
2010-7
1
DESCRIPTION
PAGE
Chassis System ................................................................................................................................................. 2-3 Decal System ..................................................................................................................................................... 4-5 Drive Wheel System........................................................................................................................................... 6-7 Drive Wheel System (steering assembly) .......................................................................................................... 8-9 Electrical System.............................................................................................................................................10-11 Rear Wheel System ....................................................................................................................................... 12-13 Recovery System ........................................................................................................................................... 14-15 Scrub System-Cylindrical ............................................................................................................................... 16-17 Scrub System-Cylindrical (scrub assembly) Before SN1000038193 ............................................................ 18-19 Scrub System-Cylindrical (scrub assembly) After SN1000038193 ............................................................... 20-21 Scrub System-Cylindrical (skirt/bumper assemblies) ..................................................................................... 22-23 Scrub System-Disk......................................................................................................................................... 24-25 Scrub System-Disk (40” scrub assembly) ...................................................................................................... 26-27 Scrub System-Disk (45”, 48” scrub assembly) ............................................................................................... 28-29 Scrub System-Disk (skirt assemblies)............................................................................................................ 30-31 Solution System ............................................................................................................................................. 32-33 Solution System (chemical metering kit) ........................................................................................................ 34-35 Solution System (drive pedal/electrical panel assy’s) .................................................................................... 36-37 Squeegee System .......................................................................................................................................... 38-39 Squeegee System (squeegee arm assembly) ............................................................................................... 40-41 Squeegee System (squeegee assembly 40”) ................................................................................................ 42-43 Squeegee System (squeegee assembly 45”, 48”) ......................................................................................... 44-45 Sweep System ............................................................................................................................................... 46-47 Sweep System (side broom assemblies) ....................................................................................................... 48-49 Wiring Diagram .............................................................................................................................................. 50-51 Optional Kit and Accessories ......................................................................................................................... 52-53 Brush Selector Guide-Disk ...................................................................................................................................54 Brush Selector Guide-Cylindrical .........................................................................................................................55 Squeegee Selector Guide ....................................................................................................................................56
WHEN ORDERING PARTS *
Use the numbers from the “Ref. No.” columns in this parts list.
*
Specify the model and serial number of the machine.
*
Use the space below to record the model and serial number for future reference.
Model
Serial No.
FORM NO. 56042467
2
FORM NO. 56042467
CHASSIS SYSTEM Condor™
05-11
05-11 08-5 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
CHASSIS SYSTEM Condor™
Ref. No. Qty
Description
56365777 56001939 56002063 56002066 56002098 56002108 56002507 56002622 56002663 56002701 56002708 56002769 56002826 56002840 56003031 56009033 56009101 56054715 56413035 56413252 56413254 56413373 56413386 56413714 56413724 56413795 56413798 56413802 56413843 56413847 56486112 56486116 56003403 56003454 56413387 56413433 56413796
Lug, Brush Driver Wsh, Flt SAE 5/16 Wsh, Flt SAE 3/8 Scr, Pan Phil 1/4-20 X .62 Wsh, Flt SAE 1/4 Scr, Pan Phil 1/4-20 X 2.00 Scr, Pan Phil 1/4-20 X .75 Scr, Soc Shd .38 X .75 X 5/16-18 Scr, Hex 3/8-16 X 1.00 Nut, Hex Nyl Loc 5/16-18 Nut, Hex Nyl Loc 1/4-20 Nut, Hex Nyl Loc 3/8-16 Nut, Hex Nyl Loc-Thin 5/16-18 Nut, Hex Nyl Loc-Thin 1/4-20 Scr, Hex Hd Loc 3/8-16x2.00 Scr, Hex Thd Form 1/4-20 X .50 Scr, Flt Phil Thd Form 1/4-20x1.00 Grommet Weld’t, Chassis Support, Chassis Support Pin Plate Weldt Panel, Side Rear Bumper, Rubber Trim, Edge Side Panel Assy (#33-37) Plate, Latch Mount Latch, RH Lever Conduit Clamp, P Grommet Nut, Hex Nyl Loc M6-1 Scr, Hex Thd To Hd SS M6-1 X 20mm Panel, Side Front Hinge Plate
4 2 6 1 2 2 2 1 4 2 1 8 1 2 2 1 4 1 1 1 1 2 1 2 1 1 1 1 1 1 1 1 6 6 1 2 1
3
FORM NO. 56042467
4
FORM NO. 56042467
DECAL SYSTEM Condor™
05-11 08-5
05-11 2010-3 Item 1 2 3 4 5 6 7 8 9 10 11
DECAL SYSTEM Condor™
Ref. No. Qty
Description
56014601 56015370 56015179 56015272 56015276 56016735 56016736 56381116 56413797 56015374 56016401 56015281 56016730
Decal, Caution Decal, Tie Down Decal, Emergency Decal, Battery Wiring Diagram Decal, Logo Decal, Condor Decal, Condor AXP Decal Condor EcoFlex Mat, Pedal Decal, Circuit Breaker Decal, Parking Brake Decal, Logo 2 Inch Decal, Advance
1 3 1 1 1 2 2 2 1 1 1 1 1
5
FORM NO. 56042467
6
FORM NO. 56042467
DRIVE WHEEL SYSTEM Condor™
05-11 07-7
05-11 2010-3
DRIVE WHEEL SYSTEM Condor™
Item
Ref. No. Qty
Description
1 2 3 4 5 6 7 8 9 10 11 12 14 14a 14b * 14c 14d 14e 15 16 17 18 19 20
56110817 56409538 56483135 56492697 56492699 56492700 56492702 56493191 56009289 56002155 56002181 56003743 56413885 56102257 56413615 56413616 56380443 56003781 56003203 56413160 56413174 56413178 56492305 56496276 56497241
Nut, Castle 7/8-14 Insulator, Terminal Cap, Grease Bearing, Cup Bearing, Cone Bearing, Cone Bearing, Cup Seal, Radial Lip Nut, Retainer 1/4-20 Scr, Hex 1/4-20 X .75 Pin Cotter, 1/8 X 1 1/2 Scr, Hex 7/16-14 X 1.75 Wheel Drive Assy Drive Motor Assy TSBUS2007-971 Motor, Traction (M1) Carbon Brush Set Poly Front Wheel TSBUS2008-1007 Wsh, High Collar Lock 5/16 Scr, Soc Hd 5/16-18 x 1.00 Front Spindle Weld’t Steering Assy Splash Guard Boot, Rubber Clamp, Hose Support Bushing
1 2 1 1 1 1 1 1 1 1 1 6 1 1 1 1 1 16 16 1 1 1 2 1 1
7
* = Not Shown ** = Optional (Not Included)
FORM NO. 56042467
8
FORM NO. 56042467
DRIVE WHEEL SYSTEM (steering assembly) Condor™
05-11 06-8
05-11 08-5 Item 1 2 3 4 5 6 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
DRIVE WHEEL SYSTEM (steering assembly) Condor™
Ref. No. Qty
Description
56001879 56001939 56001958 56002063 56002086 56002093 56002840 56002843 56002933 56003039 56003145 56003186 56003228 56003261 56003342 56003389 56003436 56009062 56250414 56305072 56314295 56314296 56320595 56367095 56413175 56412198 56413211 56413657 56413658 56413659 56413661 56413664 56420059 56440817 56454081 56471148 56497306 56497308 56497543 56497560 56900041
Wsh, Flt SAE 1/2 Wsh, Flt SAE 5/16 Scr, Soc Set Loc 3/8-16 x .50 Wsh, Flt SAE 3/8 Scr, Soc Set Loc 5/16-18 x .25 Scr, Hex 1/4-20 x 1.00 Nut, Hex Nyl Loc-Thin 1/4-20 Nut, Hex Nyl Loc-Thin 1/2-13 Scr, Hex Hd Loc 1/4-20 x .38 (before serial number 1926681) Scr, Hex Hd Loc 1/4-20 x .50 (after serial number 1926680) Nut, Hex Jam SS 1/4-20 Scr, Hex Thd To Hd M10-1.5 x 25mm Key, Wdf .75 x .19 Ring, Ret Ext Type E 0.31 Dia Washer Flt .88 x 2.25 x .13 Nut, Hex Nyl Loc M8-1.25 Scr, Hex SS M8-1.25 x 25mm Scr, Pan Phil Thd Form 1/4-20 x .50 Bearing, Flange Spring, Extension .075 Shroud, Lower Column Shroud, Upper Column Bushing .32 x .50 x .28 Collar, Shaft Shaft, Lower Steering Chain, Roller Bearing, Flange .625 x .500 x .250 Column, Upper Ratchet, Steering Column Lower Column Weldment Steering Pawl Weldment Rod Shaft, Upper Steering Knob Universal Joint Sprocket Steering Wheel Cup Cap Wheel Adapter Plug, Cap
1 2 2 4 2 1 1 1 2 2 2 4 4 1 1 2 2 8 3 1 1 1 2 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1
9
FORM NO. 56042467
10
FORM NO. 56042467
ELECTRICAL SYSTEM Condor™
05-11 08-5
05-11 2010-3 Item
ELECTRICAL SYSTEM Condor™
Ref. No. Qty
Description
20 21 22 23 24 26 27 28 29 30 31 32 33 34 35 36 37 38
56002098 56002417 56009033 56303295 56410044 56413067 56413631 56381084 56482365 56009203 56469858 56002066 56003698 56009033 56009030 56413041 56413406 56413407 56413483 56381049 56413516 56413622 56413623 56413627 56413841 56413516 56413516 56413516 56409444 56002098 56002786 56002840 56002997 56009002 56046309 56050872 56413132 56413217
1 2 3 1 1 1 1 1 1 1 1 1 5 18 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 1
Wsh, Flt SAE 1/4 Scr, Flt Phil 10-24 X .88 Scr, Hex Thd Form 1/4-20 X .50 Fuse Block Fuse, 250 Amp (F4) Disconnect, Battery (#29-38) Electrical Component Assembly (#9-28) Used on machines built before April 2010 Electrical Component Assembly (#9-28) Used on machines built after March 2010 Horn 36v (H4) Stud, 1/4-20 Electrical Mount Scr, Pan Phil 1/4-20 X .62 Scr, Pan Phil Thd Form 8-32 X .75 Scr, Hex Thd Form 1/4-20 X .50 Scr, Pan Phil Thd Form 10-24 X .38 Controller, 36vdc (A1) Circuit Breaker, 3.0 Amp (Control / F1) Circuit Breaker, 15 Amp (Auxiliary / F2) Main PCB Box Assembly (A2) Used on machines built before April 2010 Main PCB Box Assembly (A2) Used on machines built after March 2010 Contactor, 36vdc 200A (Main / K7) TSBUS2008-1020 Mount, Electrical Mount, Electrical Panel Mount, Electrical Edge Trim, .25 Contactor, 36vdc 200A (Right Brush / K2) TSBUS2008-1020 Contactor, 36vdc 200A (Vacuum / K1) TSBUS2008-996 Contactor, 36vdc 200A (Auxiliary / K5) TSBUS2008-996 Connector Assy Wsh, Flt SAE 1/4 Scr, Pan Phil 1/4-20 X 1.50 Nut, Hex Nyl Loc-Thin 1/4-20 Scr, Pan Phil 1/4-20 X 1.75 Wsh, Flt .266 X .906 X .060 Spacer, Phenolic Spacer, Phenolic Bar, Disconnect Connector Assy
* * * * * * * * * * * *
56409485 56413215 56413883 56413881 56413216 56413219 56413220 56413221 56413222 56478246 56477613 56413847
5 1 5 1 1 1 1 1 1 5 20 1
Cable, Battery Main, Harness TSBUS2008-986 Ferrite Bead (Found on Main harness) Ferrite Bead (Found on Main Harness) Harness, Traction Motor Cable Asm, Blk 4-1 Cable Asm, Red 1-3 Cable Asm, Red 6-1 Cable Asm, Red 4-1 Tie, Cable Tie, Cable Conduit
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 17 18 19
11
* = Not Shown
FORM NO. 56042467
12
FORM NO. 56042467
REAR WHEEL SYSTEM Condor™
05-11 09-11
05-11 2010-3 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 * 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 39 40 41 42 43 44 45 46 47 48
REAR WHEEL SYSTEM Condor™
Ref. No. Qty
Description
56453849 56002063 56002098 56001882 56003350 56003403 56003406 56003439 56003441 56003442 56003491 56003631 56009213 56367117 56109559 56412243 56413293 56413498 56413500 56413501 56413533 56413552 56413598 56413025 56413024 56413812 56228052 56413888 56407133 56001939 56002098 56002929 56003350 56003389 56003398 56003403 56003420 56003430 56009123 56009142 56397348 56413208 56413211 56413508 56413527 56413534 56413538 56413787
Bushing .26 x .37 x .28 Wsh, Flt SAE 3/8 Wsh, Flt SAE 1/4 Pin, Cotter 1/16 x 3/4 Nut, Hex M6-1 TSBUS2006-936 / NOTE 1 Nut, Hex Nyl Loc M6-1 TSBUS2006-936 / NOTE 1 Nut, Hex Nyl Loc M10-1.5 Scr, Hex SS M10-1.5 x 30mm Scr, Hex Loc M6-1 x 16mm Scr, Hex Loc M10-1.5 x 20mm Scr, Hex M10-1.5 x 40mm Scr, Hex M6-1 x 45mm TSBUS2006-936 / NOTE 1 Wsh, Flt .392 x 1.00 x .075 Wsh, Flt .406 x 1.5 x .1875 Wheel, Rear Ball Bearing for 56109559 (2 per wheel) TSBUS2009-1043 Rotor Spacer, .390 x .500 x .280 Equalizer Yoke Brake Pedal Assy (#26-48) Bushing.410 x .50 x .30 Linkage, Brake Brake-CW TSBUS2006-936 / TSBUS2007-970 Brake-CCW TSBUS2006-936 / TSBUS2007-970 Spring, Extension TSBUS2006-936 Bushing Bushing Yoke, Clevis Wsh, Flt SAE 5/16 Wsh, Flt SAE 1/4 Scr, Hex Hd Loc 5/16-18 x .62 Nut, Hex M6-1 Nut, Hex Nyl Loc M8-1.25 Scr, Hex M8-1.25 x 60mm Nut, Hex Nyl Loc M6-1 Scr, Hex M6-1 x 35mm Scr, Hex SS M6-1 x 25mm Nut, Push Cap 3/8 Nut, Hex Machine 1/4-28 Spring, Extension Cable Assy Bearing, Flange .625 x .500 x .250 Pulley Pawl Brake Pedal Weld’t. Bracket, Brake Pedal Spacer
1 1 3 2 2 2 9 8 1 2 1 2 1 2 2 4 2 1 1 1 1 1 1 1 1 2 1 1 1 3 2 3 3 1 1 3 2 2 1 1 1 1 2 1 1 1 1 1
13
NOTE 1: Machines built after serial number 1959307 have a modified chassis which eliminates the need for these hardware items.
FORM NO. 56042467
14
FORM NO. 56042467
RECOVERY SYSTEM Condor™
05-11 08-3
05-11 08-11 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 * 28 29 30 31
RECOVERY SYSTEM Condor™
Ref. No. Qty
Description
56391807 56001939 56002066 56002507 56002098 56002624 56002708 56002786 56002788 56002859 56002896 56002938 56002989 56003003 56003012 56003014 56003696 56009225 56212236 56314488 56314760 56315141 56368989 56410065 56413091 56413150 56601408 56601411 56413163 56413171 56413187 56413191
Foam, Acoustical Wsh, Flt SAE 5/16 Scr, Pan Phil 1/4-20 x .62 Scr, Pan Phil 1/4-20 x .75 Wsh, Flt SAE 1/4 Scr, Soc Shd .38 x 1.25 x 5/16-18 Nut, Hex Nyl Loc 1/4-20 Scr, Pan Phil 1/4-20 x 1.50 Scr, Pan Phil 1/4-20 x 2.25 Wsh, Flt SAE SS 1/4 Scr, Pan Phil SS 10-24 x .62 Wsh, Flt SAE SS 5/16 Scr, Pan Phil SS 1/4-20 x .62 Scr, Pan Phil 5/16-18 X .62 Scr, Hex SS 5/16-18 X .75 Scr, Pan Phil Ss 5/16-18 X .75 Wsh, Flt SS .33 X 1.00 X.060 Wsh, Fender .281x1.50x.074 Clamp, Plastic Muffler, Vac Gasket, Vacuum Duct Mount, Vibration Bushing Vac Motor Assy (M5) Lid, Recovery Tank Tank, Recovery Drain Hose Drain Hose Cap Kit Mount, Recovery Tank Hose, Vac 2.00 X 42.00 X 975018 Gasket, Vac Fan Plate, Vac Fan
1 3 4 1 2 1 5 5 4 4 8 4 4 2 4 4 4 4 4 1 1 2 1 1 1 1 1 1 1 1 2 1
15 Item 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 57 58 59 60 61 62 63
Ref. No. Qty
Description
56413196 56413218 56413377 56413404 56413555 56413577 56413589 56413606 56413607 56413699 56413458 56413723 56413800 56413801 56440213 56456797 56477613 56478246 56324497 56391690 56009191 56009210 56314400 56109539 56413155 56413194 56413195 56413408 56413416 56413846 56009002
Top Cover Assy (50-61) Harness, Recovery Tank Hose, Squeegee Vac Arm, Lid Hinge Hinge Plate, Right Panel, Exhaust Prop Bumper, Right Rear Bumper, Left Rear Gasket, Recovery Lid Plate, Cable Mount Cable Assembly Bushing .32x.50x.18 Bushing .32x.50x.35 Clamp, Hose SAE #32 Clamp, Hose SAE #36 Tie, Cable Tie, Cable Cage, Float Ball, Float Scr, Pan Phil Plastite 10-14 X .50 Scr, Pan Phil Type B 1/4-14 X .62 Wire Rope, 9 Inch Vac Filter Lid NOTE 1 Top, Recovery Tank Screen, Filter Filter Plate, Vac Cover Gasket, Vac Fan Top Gasket, RS Strip Wsh, Flt .266 x .906 x .060
1 1 1 2 1 1 1 1 1 1 1 1 3 1 1 2 1 1 2 1 2 2 1 1 1 1 1 1 1 1 5
NOTE 1: 56314461 and 56314491 are no longer used in production. If you need to replace either of these items please order 56109539.
FORM NO. 56042467
16
FORM NO. 56042467
SCRUB SYSTEM-CYLINDRICAL Condor™
05-11 2010-7
05-11 08-5 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
SCRUB SYSTEM-CYLINDRICAL Condor™
Ref. No. Qty
Description
56002959 56412262 56002256 56003120 56003597 56003704 56009019 56009062 56413455 56413700 56413788 56413790 56413792 56413828 56413829 56420019 56420020
Pin, Cotter Hair Housing, Spring Scr, Hex Type 1 3/8-16 X 1.00 Pin, Cotter Hair .0915 X .375 Pin, Clevis .375 X 1.75 Pin, Clevis .38 X 3.00 Scr, Hex Thd Form 1/4-20 X .38 Scr, Pan Phil Thd Form 1/4-20 X .50 Mount Weldment Actuator (M2) 40” Cyl Scrub Assembly 45” Cyl Scrub Assembly 48” Cyl Scrub Assembly Spring, Upper Housing Spring, Lower Housing Nut Retainer Nut Retainer
1 1 2 1 1 1 2 4 1 1 1 1 1 1 1 1 1
17
FORM NO. 56042467
SCRUB SYSTEM-CYLINDRICAL (scrub assembly) BEFORE SN1000038193
18
FORM NO. 56042467
Condor™
05-11 2010-7
Item
1 2 3 4# 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 * 43 44
05-11
SCRUB SYSTEM-CYLINDRICAL (scrub assembly) BEFORE SN1000038193
2010-7
Condor™
Ref. No. Qty
Description
56413788 56413790 56413792 56016163 56367206 56407006 56407114 56407334 56001841 56001879 56002063 56002769 56002922 56003178 56003179 56003268 56003312 56003403 56003405 56003418 56003627 56003637 56003707 56009017 56009019 56009022 56009062 56009069 56009097 56009258 56112771 56303394 56304586 56305760 56355488 56413269 56413275 56413285 56413302 56413303 56413324 56413325 56413393 56413391 56413395 56413398 56413628 56413419 56413247 56413440 56413344
40” Cyl Scrub Assembly 45” Cyl Scrub Assembly 48” Cyl Scrub Assembly Decal, No Step Bushing Wheel, Roller Knob TSBUS2010-1060 Knob Scr, Soc Set Loc 1/4-20 X .25 Wsh, Flt SAE 1/2 Wsh, Flt SAE 3/8 Nut, Hex Nyl Loc 3/8-16 Scr, Hex Hd Loc 1/4-20x.62 Scr, Hex M8-1.25 X 16mm Scr, Hex Thd To Hd M8-1.25 X 20mm Ring, Ret Ext Type E Reinf. 0.25 Dia Nut, Hex Nyl Loc M12-1.75 Nut, Hex Nyl Loc M6-1 Nut, Hex Nyl Loc SS M8-1.25 Scr, Hex M12-1.75 X 30mm Scr, Pan Phil M6-1 X 16mm Scr, Hex M12-1.75 X 40mm Scr, Hex Thd To Hd M12-1.75 X 110mm Wsh, Flt Harden .516x.938 X.75 Scr, Hex Thd Form 1/4-20 X .38 Wsh, Flt .754 X 1.250 X .120 Scr, Pan Phil Thd Form 1/4-20 X .50 Scr, Pan Phil Loc 1/4-20 X .50 Nut, Push Cap 1/2 Nut, Hex Jam M12-1.75 Clamp, Hose SAE #10 Hose, Spiral .75 x 25.00 Bearing .750 X .625 X .500 Tee, Barb 3/4 X 1/2 X 1/2 Clamp, Hose SAE #96 Broom Idler Assy (58-63, 83) Broom Drive Lug Assy (64-72, 82) Sheave, Poly V Arm Parallel 6 In Arm, Adjustable Assy Idler Tensioner Weld’t Resistor Assy, 10k Ohm (40” / R2) Resistor Assy, 40k Ohm (45” & 48” / R2) Guard, Belt Motor, 36vdc 1.5 Hp (M9 / M10) Brush & Spring Kit Belt, 260j16 Cyl Scrub Deck Weld’t-40 (40”) Cyl Scrub Deck Weld’t-45 (45”) Cyl Scrub Deck Weld’t-48 (48”)
1 1 1 2 8 2 4 4 4 4 2 2 8 2 2 4 14 6 2 6 2 8 4 8 1 8 2 8 4 4 4 1 8 1 4 2 2 2 2 2 2 2 1 1 2 2 1 2 1 1 1
19 Item 45
46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86
Ref. No. Qty
Description
56413331 56413443 56413346 56413516 56413871 56413556 56413578 56413584 56413596 56413604 56413605 56413609 56413813 56413817 56413818 56900272 56370711 56009199 56009069 56111531 56413267 56109572 56109690 56003155 56003238 56009060 56002930 56303050 56413276 56109573 56413284 56413620 56109628 56002850 56002896 56002989 56009060 56413333 56413444 56413348 56413338 56413446 56413349 56413339 56413447 56413350 56413831 56003415 56413877 56003314 56244969 56409538 56493357
Hopper Assembly-40 (40”) (73-79) Hopper Assembly-45 (73-79) Hopper Assembly-48 (48”) (73-79) Contactor, 36vdc 200A (K3) TSBUS2008-1020 Left Skirt Assembly (40”) Left Skirt Assembly (45” & 48”) Right Guard Assy Left Guard Assy (45” & 48”) Pin Shield, Water Shield, Water Right Skirt Assembly Hose, .75 Clear PVC Roller, Rear Pin Barb, 3/4 90 Deg. Elbow Nut, Thumb Wsh, Flt Brass .266 x 1.250 x .125 Scr, Pan Phil Loc 1/4-20 X .50 Bearing- Ball NOTE 1 Broom Hanger Weldt (Used before May 2010) Broom Hanger (Used after April 2010) Idler, Brush NOTE 1 (TSBUS2009-1048) Scr, Hex M6-1 X 12mm Key, Sq .19 X .78 Wsh, Flt SS .260 X 1.000 X .074 Scr, Soc Set Loc 1/4-20 X .38 Bearing, Ball Broom Hanger Weldt (Used before May 2010) Broom Hanger (Used after April 2010) Sheave, Poly V Shaft, Broom Drive Lug Drive Lug Nut, Hex Nyl Loc-Thin Ss 1/4-20 Scr, Pan Phil SS 10-24 X .62 Scr, Pan Phil SS 1/4-20 X .62 Wsh, Flt SS .260 X 1.000 X .074 Hopper, 40 In. (40”) Hopper, 45 In. (45”) Hopper, 48 In. (48”) Screen, Hopper-40 In. (40”) Screen, Hopper-45 In. (45”) Screen, Hopper-48 In. (48”) Threshold, Hopper-40 In. (40”) Threshold, Hopper-45 In. (45”) Threshold, Hopper-48 In. (48”) Roll Bar Weld’t. (40”) Scr, Hex M12-1.75 x 35mm (40”) Spacer Ring, Retainer NOTE 1 Clamp, Hose SAE #12 Insulator, Terminal Insulator, Terminal
1 1 1 1 1 1 1 1 2 2 2 1 1 2 2 1 1 1 1 1 1 1 1 1 2 1 2 2 1 1 1 1 1 7 2 7 2 1 1 1 1 1 1 1 1 1 1 3 1 1 1 3 1
# = Revised or new since last update NOTE 1: If you need to replace these items before SN 1000022903 please order Broom Idler Kit 56414000.
FORM NO. 56042467
20
FORM NO. 56042467
SCRUB SYSTEM-CYLINDRICAL (scrub assembly) AFTER SN1000038193
05-11
Condor™
2010-7
Item # # # 1# 2# 3# 4# 5# 6# 7# 8# 9# 10# 11# 12# 13# 14# 15# 16# 17# 18# 19# 20# 21# 22# 23# 24# 25# 26# 27# 28# 29# 30# 31# 32# 33# 34# 35# 36# 37# 38# 39# 40# # 41# 42# *# 43# 44# # #
05-11
SCRUB SYSTEM-CYLINDRICAL (scrub assembly) AFTER SN1000038193
2010-7
Condor™
Ref. No. Qty
Description
56413788 56413790 56413792 56016163 56380646 56407006 56407114 56407334 56001841 56001879 56002063 56002769 56002922 56003178 56003180 56003268 56003312 56003403 56003405 56003418 56003627 56380614 56003707 56003485 56009019 56009022 56009062 56009069 56009097 56009258 56112771 56303394 56009086 56305760 56355488 56413269 56413275 56413285 56380153 56413714 56413324 56413325 56413393 56413391 56413395 56413398 56413628 56413419 56413247 56413440 56413344
40” Cyl Scrub Assembly 45” Cyl Scrub Assembly 48” Cyl Scrub Assembly Decal, No Step Bushing Cam Wheel, Roller Knob TSBUS2010-1060 Knob Scr, Soc Set Loc 1/4-20 X .25 Wsh, Flt SAE 1/2 Wsh, Flt SAE 3/8 Nut, Hex Nyl Loc 3/8-16 Scr, Hex Hd Loc 1/4-20x.62 Scr, Hex M8-1.25 X 16mm Scr, Hex Thd To Hd M8-1.25 X 25mm Ring, Ret Ext Type E Reinf. 0.25 Dia Nut, Hex Nyl Loc M12-1.75 Nut, Hex Nyl Loc M6-1 Nut, Hex Nyl Loc SS M8-1.25 Scr, Hex M12-1.75 X 30mm Scr, Pan Phil M6-1 X 16mm Bushing, 1/2-20 x 3/4 Od Scr, Hex Thd To Hd M12-1.75 X 110mm Scr, Hex 1/2-20 x 1.00 Scr, Hex Thd Form 1/4-20 X .38 Wsh, Flt .754 X 1.250 X .120 Scr, Pan Phil Thd Form 1/4-20 X .50 Scr, Pan Phil Loc 1/4-20 X .50 Nut, Push Cap 1/2 Nut, Hex Jam M12-1.75 Clamp, Hose SAE #10 Hose, Spiral .75 x 25.00 Nut, Hex Jam 5/16-18 Tee, Barb 3/4 X 1/2 X 1/2 Clamp, Hose SAE #96 Broom Idler Assy (58-63, 83) Broom Drive Lug Assy (64-72, 82) Sheave, Poly V Arm Parallel 6 In Bumper, Rubber Idler Tensioner Weld’t Resistor Assy, 10k Ohm (40” / R2) Resistor Assy, 40k Ohm (45” & 48” / R2) Guard, Belt Motor, 36vdc 1.5 Hp (M9 / M10) Brush & Spring Kit Belt, 260j16 Cyl Scrub Deck Weld’t-40 (40”) Cyl Scrub Deck Weld’t-45 (45”) Cyl Scrub Deck Weld’t-48 (48”)
1 1 1 2 2 2 4 4 4 4 4 2 8 2 2 4 6 4 2 6 2 6 4 8 1 8 2 8 4 4 4 1 2 1 4 2 2 2 4 2 2 2 1 1 2 2 1 2 1 1 1
21 Item 45# # # 46# 47# # 48# 49# 50# 51# 52# 53# 54# 55# 56# 57# 58# 59# 60# 61# 62# 63# 64# 65# 66# 67# 68# 69# 70# 71# 72# 73# 74# 75# 76# 77# # # 78# # # 79# # # 80# 81# 82# 83# 84# 85# 86# 87#
Ref. No. Qty
Description
56413331 56413443 56413346 56413516 56413871 56413556 56413578 56413584 56413596 56413604 56413605 56413609 56413813 56413817 56413818 56900272 56370711 56009199 56009069 56111531 56109572 56109690 56003155 56003238 56009060 56002930 56303050 56109573 56413284 56413620 56109628 56002850 56002896 56002989 56009060 56413333 56413444 56413348 56413338 56413446 56413349 56413339 56413447 56413350 56413831 56003415 56413877 56003314 56244969 56409538 56493357 56380646
Hopper Assembly-40 (40”) (73-79) Hopper Assembly-45 (73-79) Hopper Assembly-48 (48”) (73-79) Contactor, 36vdc 200A (K3) TSBUS2008-1020 Left Skirt Assembly (40”) Left Skirt Assembly (45” & 48”) Right Guard Assy Left Guard Assy (45” & 48”) Pin Shield, Water Shield, Water Right Skirt Assembly Hose, .75 Clear PVC Roller, Rear Pin Barb, 3/4 90 Deg. Elbow Nut, Thumb Wsh, Flt Brass .266 x 1.250 x .125 Scr, Pan Phil Loc 1/4-20 X .50 Bearing- Ball NOTE 1 Broom Hanger Idler, Brush NOTE 1 (TSBUS2009-1048) Scr, Hex M6-1 X 12mm Key, Sq .19 X .78 Wsh, Flt SS .260 X 1.000 X .074 Scr, Soc Set Loc 1/4-20 X .38 Bearing, Ball Broom Hanger Sheave, Poly V Shaft, Broom Drive Lug Drive Lug Nut, Hex Nyl Loc-Thin Ss 1/4-20 Scr, Pan Phil SS 10-24 X .62 Scr, Pan Phil SS 1/4-20 X .62 Wsh, Flt SS .260 X 1.000 X .074 Hopper, 40 In. (40”) Hopper, 45 In. (45”) Hopper, 48 In. (48”) Screen, Hopper-40 In. (40”) Screen, Hopper-45 In. (45”) Screen, Hopper-48 In. (48”) Threshold, Hopper-40 In. (40”) Threshold, Hopper-45 In. (45”) Threshold, Hopper-48 In. (48”) Roll Bar Weld’t. (40”) Scr, Hex M12-1.75 x 35mm (40”) Spacer Ring, Retainer NOTE 1 Clamp, Hose SAE #12 Insulator, Terminal Insulator, Terminal Bearing .875 x .572 x .375
1 1 1 1 1 1 1 1 2 2 2 1 1 2 2 1 1 1 1 1 1 1 1 2 1 2 2 1 1 1 1 7 2 7 2 1 1 1 1 1 1 1 1 1 1 3 1 1 1 3 1 8
# = Revised or new since last update NOTE 1: If you need to replace these items before SN 1000022903 please order Broom Idler Kit 56414000.
FORM NO. 56042467
22
FORM NO. 56042467
SCRUB SYSTEM-CYLINDRICAL (skirt / bumper assemblies) Condor™
05-11 06-8
05-11 09-11 Item
SCRUB SYSTEM-CYLINDRICAL (skirt / bumper assemblies) Condor™
Ref. No. Qty
Description
47 47 48 49 53
56413871 56413556 56413578 56413584 56413609
1 1 1 1 1
Left Skirt Assembly (#7-11 / 40”) Page 18 Left Skirt Assembly (#7-11 / 45” & 48”) Page 18 Right Guard Assy (#1, 2, 4, 5, 6) Page 18 Left Guard Assy (#1-4 / 45” & 48”) Page 18 Right Skirt Assembly (#9-13) Page 18
1 2 3 4 5 6 7 8
56407006 56009097 56413571 56413590 56413721 56413837 56413860 56413872 56413858 56413654 56413820 56413743 56413717 56413850 56413854 56413857
4 4 1 2 1 1 1 1 1 2 2 2 6 6 1 1
Wheel, Roller Nut, Push cap 1/2 Left guard Weld’t. Pin Grip Surface Right Guard Weld’t. Strap, Skirt-LT Left Bracket Weld’t.-40” (40”) Left Bracket Weld’t.-45” & 48” (45” & 48”) Skirt, Linatex Skirt, Gum Rubber Skirt, Polyurethane Thumb Nut Skirt Retainer Assy Right Bracket Weld’t. Strap, Skirt-RT
9 ** ** 10 11 12 13
23
** = Optional, Not Included
FORM NO. 56042467
24
FORM NO. 56042467
SCRUB SYSTEM-DISK Condor™
05-11
05-11 08-5 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
SCRUB SYSTEM-DISK Condor™
Ref. No. Qty
Description
56323560 56412262 56002256 56003222 56003597 56003704 56009019 56009062 56413455 56413700 56413794 56413789 56413791 56413828 56413829 56420019 56420020
Plug, Cap Housing, Spring Scr, Hex Type 1 3/8-16 X 1.00 Pin, Cotter Hair Pin, Clevis .375 X 1.75 Pin, Clevis .38 X 3.00 Scr, Hex Thd Form 1/4-20 X .38 Scr, Pan Phil Thd Form 1/4-20 X .50 Mount Weldment Actuator (M2) 40” Disk Scrub Assembly 45” Disk Scrub Assembly 48” Disk Scrub Assembly Spring, Upper Housing Spring, Lower Housing Nut Retainer Nut Retainer
1 1 2 2 1 1 2 4 1 1 1 1 1 1 1 1 1
25
FORM NO. 56042467
26
FORM NO. 56042467
SCRUB SYSTEM-DISK (40” scrub assembly) Condor™
05-11
05-11 2010-7 Item 1 2 3 4 5 6# 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
SCRUB SYSTEM-DISK (40” scrub assembly) Condor™
Ref. No. Qty
Description
56413794 56264262 56366455 56366463 56367206 56407053 56407114 56407334 56409538 56471220 56002938 56003263 56003312 56002885 56003372 56003405 56003418 56003477 56003637 56003639 56003657 56003658 56009017 56009019 56009022 56009028 56009030 56009057 56009096 56112771 56304586
40” Disk Scrub Assembly Hose Plate, Stop Spring Retainer Bushing Thermoid Disk Knob TSBUS2010-1060 Knob Insulator, Terminal Bushing Wsh, Flt Sae Ss 5/16 Rivet, Nylon Tree Push-In (.25) Nut, Hex Nyl Loc M12-1.75 Scr, Hex SS 3/8-16 X .75 Scr, Hex Loc Ss 5/16-18 X 1.25 Nut, Hex Nyl Loc Ss M8-1.25 Scr, Hex M12-1.75 X 30mm Scr, Hex Loc Ss M8-1 X 25mm Scr, Hex M12-1.75 X 40mm Scr, Hex Ss M8-1.25 X 30mm Nut, Hex Jam Ss M12-1.75 Scr, Hex Thd To Hd Ss M12-1.75 X 70mm Wsh, Flt Harden .516x.938 X.75 Scr, Hex Thd Form 1/4-20 X .38 Wsh, Flt .754 X 1.250 X .120 Scr, Hex Thd Form 1/4-20 X 1.50 Scr, Pan Phil Thd Form 10-24 X .38 Wsh, Flt Harden .344x1.000x.120/.135 Wsh, Flt .193 X .875 X .060 Clamp, Hose Sae #10 Bearing .750 X .625 X .500
1 1 2 2 8 4 4 4 1 1 12 16 14 6 2 6 3 6 8 6 4 4 8 1 8 1 8 2 2 2 8
Item
27 Ref. No. Qty
Description
31 32 33 34 35 36 37 38 39 40 41
56314030 56314108 56314109 56315625 56410223 56413302 56413303 56413318 56413319 56413334 56413336
2 2 2 2 1 2 2 1 1 1 1
Brush Holder Hub, Drive Spacer Barb, Coupler 1/2 X 3/4 Clamp, P Arm Parallel 6 In Arm, Adjustable Asm Blade, Front Blade, Rear Weldment, 40 Disk Deck Gearbox Assembly, 20” (M9)
* * * * * *
56410182 56410183 56412266 56407500 56389395 56407196
1 1 1 1 1 1
42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58
56413390 56413426 56413578 56413307 56413313 56442003 56459064 56493357 56505794 56900272 56407006 56009097 56413590 56413721 56413837 56413831 56003415
1 1 1 1 1 2 2 1 2 1 2 2 1 1 1 1 3
Bearing B.E. (for 56413336) Bearing F.E. (for 56413336) Brush Board Assy (for 56413336) Brush Assy Kit (for 56413336) Brush Spring Set (for 56413336) Gearbox (for 56413336)
Resistor Assy, 1k Ohm (R2) Manifold, Solution Right Guard Assy (#52-56) Right Skirt Assembly Left Skirt Assembly Clamp,P Hose, PVC Clear 21.00 In. Insulator, Terminal Brush Prolene 20 Barb, 3/4 90 Deg. Elbow Wheel, Roller Nut, Push Cap 1/2 Pin Grip Surface Guard Weld’t. Roll Bar Weld’t. Scr, Hex M12-1.75 x 35mm
# = Revised or new since last update * = Not Shown
FORM NO. 56042467
28
FORM NO. 56042467
SCRUB SYSTEM-DISK (45”, 48” scrub assembly) Condor™
05-11
05-11 2010-3 Item 1 2 3 4 5 6# 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
SCRUB SYSTEM-DISK (45”, 48” scrub assembly) Condor™
Ref. No. Qty
Description
56264262 56366455 56366463 56367206 56407053 56407114 56407334 56409538 56459064 56471220 56002938 56003263 56003312 56002885 56003372 56003405 56003418 56003477 56003637 56003639 56003657 56003658 56009017 56009019 56009022 56009028 56009030 56009057 56009062 56009096
Hose Plate, Stop Spring Retainer Bushing Thermoid Disk Knob TSBUS2010-1060 Knob Insulator, Terminal Hose, PVC Clear 21.00 In Bushing Wsh, Flt SAE SS 5/16 Rivet, Nylon Tree Push-In (.25) Nut, Hex Nyl Loc M12-1.75 Scr, Hex SS 3/8-16 X .75 Scr, Hex Loc SS 5/16-18 X 1.25 Nut, Hex Nyl Loc SS M8-1.25 Scr, Hex M12-1.75 X 30mm Scr, Hex Loc SS M8-1 X 25mm Scr, Hex M12-1.75 X 40mm Scr, Hex SS M8-1.25 X 30mm Nut, Hex Jam SS M12-1.75 Scr, Hex Thd To Hd SS M12-1.75 X 70mm Wsh, Flt Harden .516x.938 X.75 Scr, Hex Thd Form 1/4-20 X .38 Wsh, Flt .754 X 1.250 X .120 Scr, Hex Thd Form 1/4-20 X 1.50 Scr, Pan Phil Thd Form 10-24 X .38 Wsh, Flt Harden .344x1.000x.120/.135 Scr, Pan Phil Thd Form 1/4-20 X .50 Wsh, Flt .193 X .875 X .060
1 3 3 8 6 4 4 5 2 1 18 22 14 9 3 9 6 9 8 9 4 4 8 1 8 1 12 3 4 3
Item 31 32 33 * * 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61
29
Ref. No. Qty
Description
56112771 56380543 56303083 56303444 56303419 56304586 56314030 56314108 56314109 56315625 56410223 56413302 56413303 56413307 56413374 56413379 56413381 56413392 56413397 56413396 56413426 56413516 56413578 56413584 56442003 56493357 56505834 56505784 56900272 56407006 56009097 56413590 56413721 56413837 56413571
Clamp, Hose SAE #10 Hose PVC Clear 15.00 In. Gearmotor (M9, M10, M11) Carbon Brush Assy (for 56303083) Brush Spring (for 56303083) Bearing .750 X .625 X .500 Brush Holder Hub, Drive Spacer Barb, Coupler 1/2 X 3/4 Clamp, P Arm Parallel 6 In Arm, Adjustable Assy Right Skirt Assembly Blade Front Blade, Rear Left Skirt Assembly Resistor Assy, 20k Ohm (R2) Deck Weldment 45 Deck Weldment 48 Manifold, Solution Contactor, 36vdc 200A (K3, K4) TSBUS2008-1020 Right Guard Assy (#56-60) Left Guard Assy (#56-58 & 61) Clamp,P Insulator, Terminal Brush, Prolene 16 (45”) Brush Prolene 17 (48”) Barb, 3/4 90 Deg. Elbow Wheel, Roller (qty per assy) Nut, Push Cap 1/2 (qty per assy) Pin (qty per assy) Grip Surface Guard Weld’t. Guard Weld’t.
2 1 3 4 4 8 3 3 3 3 1 2 2 1 1 1 1 1 1 1 1 2 1 1 3 1 3 3 1 2 2 1 1 1 1
# = Revised or new since last update * = Not Shown
FORM NO. 56042467
30
05-11
SCRUB SYSTEM-DISK (skirt assemblies) Condor™
08-5
40” Scrub Assy
45” / 48” Scrub Assy
45” / 48” Scrub Assy
FORM NO. 56042467
40” Scrub Assy
05-11 09-11 Item
SCRUB SYSTEM-DISK (skirt assemblies) Condor™
Ref. No. Qty
Description
45 46 42 45
56413307 56413313 56413307 56413381
1 1 1 1
Right Skirt Assembly (40”) Page 24 Left Skirt Assembly (40”) Page 24 Right Skirt Assembly (45” & 48”) Page 26 Left Skirt Assembly (45” & 48”) Page 26
1 2 3 4 5 ** ** 6
56016163 56003426 56003454 56413314 56413768 56413767 56413754 56413717 56413717 56413718 56413725 56413850 56413850 56413770 56413769 56413755 56413389 56413712 56413308 56413690
1 2 2 1 1 1 1 3 2 1 1 3 2 1 1 1 1 1 1 1
Decal, No Step (qty per skirt assy) Nut, Hex Nyl loc SS M6-1.00 (qty per skirt assy) Scr, Hex Thd to Hd SS M6-1.00 x 20mm (qty per skirt assy) Skirt Weld’t. Left (40”) Kit, Linatex 40 Disk Blade NOTE 1 Kit, Gum Rubber 40 Disk Blade NOTE 1 Kit, Polyurethane 40 Disk Blade NOTE 1 Thumb Nut (40” / qty per skirt assy) Thumb Nut (45” & 48” / qty per skirt assy) Strap, Left (40”) Strap (qty per skirt assy) Skirt Retainer Assy (40” / qty per skirt assy) Skirt Retainer Assy (45” & 48” / qty per skirt assy) Kit, Linatex (45” & 48”) Disk Blade NOTE 1 Kit, Gum Rubber (45” & 48”) Disk Blade NOTE 1 Kit, Polyurethane (45” & 48”) Disk Blade NOTE 1 Skirt Weld’t. Left (45” & 48”) Strap, Left (45” & 48”) Skirt Weld’t. Right (40”, 45” & 48”) Strap, Right (40”, 45” & 48”)
7 8 9 10 ** ** 11 12 13 14
31
** = Optional, Not Included NOTE 1: All scrub deck blade kits include enough blades to replace all blades on both skirt assemblies.
FORM NO. 56042467
32
FORM NO. 56042467
SOLUTION SYSTEM Condor™
05-11 2010-3
05-11 2010-7 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21# 22 23 24 25 26 27 28 * * * * * * * 29 30 31 32 33 34 35 36 37 * 38 39 40 41 42 43 44 45 46
SOLUTION SYSTEM Condor™
Ref. No. Qty 56255076 56368776 56407162 56900273 56001954 56001993 56002037 56002066 56002826 56003119 56003718 56009033 56009057 56009294 56009206 56112771 56392193 56413876 56413081 56413082 56381083 56413249 56413421 56413482 56413510 56413581 56413594 56413619 56003032 56003119 56409021 56409613 56409536 56323260 56002507 56413624 56413653 56413669 56413683 56413811 56413839 56342319 56900292 1450372000 1462887000 56413862 56381105 7-69-00008 56003603 56323260 56109274 7-82-00050 56109300 7-03-04250 56009096
1 1 1 1 2 11 4 2 6 5 6 2 4 4 4 6 2 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 2 1 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 5
33
Description Cap, Pipe Ght Nylon Washer, Rubber Filter Barb Wsh, Flt SAE #10 Scr, Pan Phil 10-24 X .50 Scr, Hex 5/16-18 X .88 Scr, Pan Phil 1/4-20 X .62 Nut, Hex Nyl Loc-Thin 5/16-18 Scr, Pan Phil SS 1/4-20 X .50 Scr, Pan Phil 5/16-18 X 2.25 Scr, Hex Thd Form 1/4-20 X .50 Wsh, Flt Harden .344x1.000x.120/.135 Wsh, Flt .354 X 1.247 X .125 Scr, Truss Phil-Blk 10-24x.50 Clamp, Hose SAE #10 (qty of 4 on AXP™ & EcoFlex models) Hose, .75 X 14.00 (qty of 1 on EcoFlex models) Hose .75 X 5.50 Tank, Solution Bumper, Front Touch Pad Assy (A3) NOTE 5 Mount, Lid Pedal Assy TSBUS2008-1001 Clip Solenoid Valve Assy Valve, T Shutoff Panel, Elect. Cover Asm Seat Mounting Assembly (39-45) NOTE 1 Scr, Hex Hd loc 1/2-13 x .75 NOTE 2 Scr, Pan Phil SS 1/4-20 x .50 NOTE 2 Seat Assy NOTE 1 Switch, Seat (S2) NOTE 2 Strap NOTE 2 Clamp, Hose Support NOTE 2 Scr, Pan Phil 1/4-20 x .75 NOTE 2 Floor Plate Mount Plate, Bumper Switch, Liquid Level (S5) Solution Lid Assembly Gasket, .62 X .62 X 11.50” Clamp, Hose SAE #20 Clamp, P Barb, Adapter 3/4 X 3/4npt Key Switch (S1) Key, Replacement Chemical Metering Assy NOTE 3 Chemical Metering Assy NOTE 4 Seat Scr, Pan Phil Thd Form 1/4-20 x .38 Clamp, Hose Support Strap Switch Slide, Seat Arm Rest Option Wsh, Flt .193 x .875 x .060
# = Revised or new since last update * = Not Shown NOTE 1: Starting in August 2007 Seat Assy 56409021 will no longer be available. If you order part number 56409021 you will automatically receive Seat Assy Kit 56109291. When replacing 56409021 with 56109291 you will also need to order items (40, 41 & 42) above. Machines built after August 2007 will have the new seat assembly as pictured on the left. NOTE 2: These items are replacement parts for machines built prior to August 2007. If your seat assembly looks like the one pictured on the left these parts are not used on your machine. NOTE 3: Only used on AXP models. NOTE 4: Only used on Ecoflex models. AXP models are no longer in production and have been replaced by EcoFlex models. #NOTE 5: Used on both Ecoflex and non-Ecoflex/AXP models.
FORM NO. 56042467
34
FORM NO. 56042467
SOLUTION SYSTEM (chemical metering kit ) Condor™
05-11 08-3
05-11 2010-3 Item
1 2 3 4 5 6 7 9 10 11 13 14 15 16 18 19 20 21 22 23 25 26 27 28 29 30 31 32 33 *
SOLUTION SYSTEM (chemical metering kit ) Condor™
Ref. No. Qty
Description
56413862 56381105
1 1
Chemical Metering Assy NOTE 3 Chemical Metering Assy NOTE 4
56002003 56002808 56112771 56219932 56261246 56412275 56305762 56314983 56314984 56315340 56315523 56315524 56315625 56262180 56413999 56111855 56413330 56413691 56413692 56413693 56413775 56413810 56481452 56002507 56002098 56002708 56002768 56001954 56002136 56412276 56478246
4 4 4 6 2 1 1 1 2 1 1 1 2 1 1 1 1 2 1 4 2 1 1 3 3 3 4 4 4 1 2
Scr, Pan Phil 8-32 X .50 Nut, Hex Nyl Loc 8-32 Clamp, Hose SAE #10 Clamp, Hose SAE #6 Elbow Hose, Spiral .50 Hose, Spiral .750 Tee Assembly Pump, Detergent (M13 / M16) Chemical Sensor Assy (A4) NOTE 3 Cap, Dry Break, 1/8 Barb, 90 Hose, Chemical Resistant, 7.00 Barb, Coupler 1/2 X 3/4 Hose, Spiral .50 Bottle, Chemical Assy-EDS NOTE 3 Bottle, Chemical Assy-EcoFlex NOTE 4 Plate, Mount, Chemical Meter Fitting, Y, Barb Hose, Chemical Resistant, 21.00 Hose, Chemical Resistant, 5.00 Bracket, Pump Mount Pump, 36V (M12) TSBUS2008-988 Hose, Spiral .750 Scr, Pan Phil 1/4-20 x .75 Wsh, Flt SAE 1/4 Nut, Nyl Loc 1/4-20 Nut, Nyl Loc 10-24 Wsh, Flt SAE #10 Scr, Flat Phil 10-24 x 1.25 Hose, Spiral .50 Tie-Cable
35
* = Not Shown NOTE 3: Only used on AXP models. NOTE 4: Only used on Ecoflex models. AXP models are no longer in production and have been replaced by EcoFlex models.
FORM NO. 56042467
36
FORM NO. 56042467
SOLUTION SYSTEM (drive pedal / electrical panel assy’s) Condor™
05-11 09-5
05-11 09-5 Item
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
SOLUTION SYSTEM (drive pedal / electrical panel assy’s) Condor™
Ref. No. Qty
Description
56413421 56413594 56002098 56002733 56002768 56003268 56003358 56003403 56003428 56009025 56009030 56009060 56314037 NA NA 56314176 56324505 56380438 56380439 56380440 56409471 56409610 56412094 56412331 56454740 56756318 56002603 56002708 56003199 56003635 56314590 56314594 56314595 56413170 56413597 56413625 56413626
Pedal Assy (#1-26) TSBUS2008-1001 Panel, Elect. Cover Assy (#27-35) Wsh, Flt Sae 1/4 Scr, Pan Phil 10-24 X .88 Nut, Hex Nyl Loc 10-24 Ring, Ret Ext Type E Reinf. 0.25 Dia Scr, Hex M6-1 X 25mm Nut, Hex Nyl Loc M6-1 Scr, Hex M6-1 X 75mm Wsh, Flt .266 X .750 X .036 Scr, Pan Phil Thd Form 10-24 X .38 Wsh, Flt Ss .260 X 1.000 X .074 Spring, Torsion Bracket, Foot Pedal NOTE 1 Foot Pedal NOTE 1 Mat, Pedal Bearing, Flange Spacer, Spring Bushing Bushing, M6 X .375 X .295 Lever, Throttle Link Weldment Housing, Potentiometer Wire Assy. Potentiometer, 5k (R1) Bearing, Flange Scr-Hex 1/4-20 x 3.00 Nut-Hex Nyl Loc 1/4-20 Scr, Pan Phil Plastite 8-16 X 1.50 Scr, Pan Phil Plastite 8-16 X 1.75 Cover, Fan Gasket Board Holder Cover, Electrical Fan Assy (M14) Gasket, Panel Gasket, Circuit Breaker
1 1 1 1 1 1 1 2 1 1 2 5 1 1 1 1 1 2 1 1 1 1 1 1 1 2 1 1 3 1 1 1 1 1 1 1 1
37
NOTE 1: If you need to replace either of these items please order Pedal Assembly 56413421.
FORM NO. 56042467
38
FORM NO. 56042467
SQUEEGEE SYSTEM Condor™
05-11 09-5
05-11 08-11 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 *
SQUEEGEE SYSTEM Condor™
Ref. No. Qty
Description
56002507 56002708 56002739 56002863 56003222 56003597 56003656 56003682 56380431 56413038 56413478 56413641 56413110 56413111 56413211 56413429 56412216 56413776 56413778 56413777
Scr, Pan Phil 1/4-20 X .75 Nut, Hex Nyl Loc 1/4-20 Scr, Hex 3/4-16 X 1.25 Grade 8 Nut, Hex Nyl Loc 3/4-16 Pin, Cotter Hair Pin, Clevis .375 X 1.75 Pin, Clevis .375 X 2.25 Scr, Soc Shd .50 X .50 X 3/8-16 Ball Joint TSBUS2008-987 Squeegee Assembly F (40”) Squeegee Assembly G (45”) Squeegee Assembly H (48”) Squeegee Arm Assembly Actuator 36v (M3) Bearing, Flange .625 X .500 X .250 Squeegee Lift Arm Weldment Spring, Extension Stop Plate, Small (40”) Stop Plate, Large (40”) Stop Plate, Medium (45” & 48”)
4 4 1 1 2 1 1 2 1 1 1 1 1 1 2 1 2 1 1 2
39
* = Not Shown
FORM NO. 56042467
40
FORM NO. 56042467
SQUEEGEE SYSTEM (squeegee arm assembly) Condor™
05-11
05-11 08-5 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
SQUEEGEE SYSTEM (squeegee arm assembly) Condor™
Ref. No. Qty
Description
56413110 56324369 56001879 56001939 56002063 56002769 56003312 56003405 56003415 56003463 56003464 56003465 56009016 56009086 56009139 56151068 56360627 56370878 56407302 56407344 56407510 56413264 56413517 56413576 56413599 56413640 56413742
Squeegee Arm Assembly Pin Wsh, Flt SAE 1/2 Wsh, Flt SAE 5/16 Wsh, Flt SAE 3/8 Nut, Hex Nyl Loc 3/8-16 Nut, Hex Nyl Loc M12-1.75 Nut, Hex Nyl Loc Ss M8-1.25 Scr, Hex M12-1.75 X 35mm Scr, Hex Thd To Hd SS 5/16-18 X 3.25 Scr, Hex SS M8-1.25 X 60mm Nut, Wing SS 5/16-18 Nut, Hex Jam 1/2-13 Nut, Hex Jam 5/16-18 Scr, Pan Phil Loc 10-24 X .38 Washer, Fibre Bushing Bearing, Sleeve Bracket Caster Wheel Knob, 5/16-18 Nyl Loc Squeegee Mount Weldt TSBUS2007-969 Bracket Knob Washer, Rubber Squeegee Arm Weldment Pad, Wear, Squeegee Arm
1 1 4 2 1 1 2 2 2 2 2 2 2 4 3 1 2 2 2 2 2 1 2 1 1 1 1
41
FORM NO. 56042467
42
FORM NO. 56042467
SQUEEGEE SYSTEM (squeegee assembly F / 40”) Condor™
05-11 09-5
05-11 09-11 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 ** ** 14 15 16 17 18 19 20 21
SQUEEGEE SYSTEM (squeegee assembly F / 40”) Condor™
Ref. No. Qty
Description
56413038 56370711
1 2
56002851 56002907 56002909
2 2 2
56003481
2
56009111 56413037 56413762 56413761 56413745 56109614 56109615 56413329 56471194 56111639 56109581 56001939 56003437
6 1 1 1 1 1 1 1 1 2 2 2 2
Squeegee Assembly F (40”) Nut, Thumb Intentionally Omitted Intentionally Omitted Intentionally Omitted Nut, Hex Nyl Loc-Thin Ss 5/16-18 Nut, Hex Nyl Loc SS 6-32 Scr, Pan Phil SS 6-32 X .38 Intentionally Omitted Scr, Hex Thd To Hd Ss 5/16-18 X 3.50 Intentionally Omitted Nut, Wing SS 1/4-20 Squeegee, Cast F Kit, Linatex Squeegee Blade F NOTE 1 Kit, Gum Rubber Squeegee Blade F NOTE 1 Kit, Polyurethane Squeegee Blade F NOTE 1 Strap, Front “F” Strap, Rear F Strap, Rear F Latch Assembly Wheel Bushing Wsh-Flt SAE 5/16 Scr-Hex SS M8-1.25 x 40mm
43
** = Optional, Not Included NOTE 1: All squeegee blade kits include both front and rear squeegee blades.
FORM NO. 56042467
44
FORM NO. 56042467
SQUEEGEE SYSTEM (squeegee assembly G / 45”, H / 48”) Condor™
05-11 09-5
05-11 09-11 Item
1 2 3 4 5 6 7 8 9 10 ** ** ** ** 11 12 13 14 15 16 17 18 19 20 21 22 23
SQUEEGEE SYSTEM (squeegee assembly G / 45”, H / 48”) Condor™
Ref. No. Qty
Description
56413478 56413641 56370711
1 1 2
56002907 56002909
2 2
56009111 56413757 56413766 56413756 56413765 56413746 56413747 56109617 56109620 56109618 56109621 56413521 56109677 56413680 56413679 56471194 56002851 56003481 56413499 56413645 56413515 56413644 56111639 56109581 56001939 56003437
6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 2 2 2 2
Squeegee Assembly G (45”) Squeegee Assembly H (48”) Nut, Thumb Intentionally Omitted Intentionally Omitted Intentionally Omitted Nut, Hex Nyl Loc SS 6-32 Scr, Pan Phil SS 6-32 X .38 Intentionally Omitted Intentionally Omitted Nut, Wing SS 1/4-20 Kit, Linatex Squeegee Blade G (45”) Kit, Linatex Squeegee Blade H (48”) Kit, Gum Rubber Squeegee Blade G (45”) Kit, Gum Rubber Squeegee Blade H (48”) Kit, Polyurethane Squeegee Blade G (45”) Kit, Polyurethane Squeegee Blade H (48”) Strap, Front G (45”) Strap, Front H (48”) Strap, Left Rear G (45”) Strap, Left Rear H (48”) Strap, Right Rear G (45”) Strap, Right Rear H (48”) Squeegee Cast Assy G (45”) (#16-19) Squeegee Cast Assy H (48”) (#16-19) Latch Assembly Nut, Hex Nyl Loc-Thin SS 5/16-18 Scr, Hex Thd to Hd SS 5/16-18 x 3.50 Squeegee, Cast G Top (45”) Squeegee, Cast H Top (48”) Squeegee, Cast G Bottom (45”) Squeegee, Cast H Bottom (48”) Wheel Bushing Wsh-Flt SAE 5/16 Scr-Hex SS M8-1.25 x 40mm
45
** = Optional, Not Included NOTE: All squeegee blade kits include both front and rear squeegee blades.
FORM NO. 56042467
46
FORM NO. 56042467
SWEEP SYSTEM Condor™
05-11 08-11
05-11 08-11 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
SWEEP SYSTEM Condor™
Ref. No. Qty
Description
56407335 56001854 56001858 56001878 56001879 56001939 56001968 56002037 56002271 56002680 56002708 56002769 56002826 56002843 56003222 56003597 56003656 56009017 56009087 56009115 56009199 56303071 56304893 56305080 56305091 56365030 56413039 56413040 56413048 56413053 56413055 56413129 56413403 56413453 56413454 56413479 56413822 56416508 56413516
Chain Assembly Scr, Hex 1/4-20 X .50 Scr, Hex 3/8-16 X 1.25 Scr, Hex 1/4-20 X 1.25 Wsh, Flt SAE 1/2 Wsh, Flt SAE 5/16 Scr, Hex 1/2-13 X 1.50 Scr, Hex 5/16-18 X .88 Scr, Hex 3/8-16 X .88 Scr, Hex 1/2-13 X 2.75 Nut, Hex Nyl Loc 1/4-20 Nut, Hex Nyl Loc 3/8-16 Nut, Hex Nyl Loc-Thin 5/16-18 Nut, Hex Nyl Loc-Thin 1/2-13 Pin, Cotter Hair Pin, Clevis .375 X 1.75 Pin, Clevis .375 X 2.25 Wsh, Flt Harden .516x.938 X.75 Nut, Hex Jam 1/4-20 Wsh, Flt Harden .594x1.375x.134 Wsh, Flt Brass .266x1.250x.125 Bearing, Flange Bearing, Sleeve .625 X .750 X .250 Bracket, Side Broom Lift Pillow Block Bushing .50x.62x.27 Left Side Broom Assembly Right Side Broom Assembly Link Sidebroom Lift Arm Weldment Lift Arm Actuator, Motor 36V (M4) Clamp, Wide Sidebroom Brkt Weld’t, Lt Sidebroom Brkt Weld’t, Rt Actuator Mount Circuit Breaker, 20 Amp Spring, Die Contactor, 36vdc 200a (K6) TSBUS2008-996
2 2 4 4 12 2 4 2 2 4 4 14 2 8 2 1 1 4 4 12 2 2 4 1 2 4 1 1 4 1 2 1 4 1 1 1 1 4 1
47
* = Not Shown NOTE: As of October 2008 machines are no longer being manufactured with the “Narrow Sweep” system.
FORM NO. 56042467
48
FORM NO. 56042467
SWEEP SYSTEM (side broom assemblies) Condor™
05-11
05-11
09-11 Item
SWEEP SYSTEM (side broom assemblies) Condor™
Ref. No. Qty
Description
27 28 1 2 3 4 5 6 7 * *
56413039 56413040 56002093 56002533 56002708 56002843 56009017 56009115 56413695 56413696 56413715
1 1 4 1 4 1 1 2 1 1 2
Left Side Broom Assembly Page 44 Right Side Broom Assembly Page 44 Scr, Hex 1/4-20 X 1.00 Scr, Hex 1/2-13 X 2.50 Nut, Hex Nyl Loc 1/4-20 Nut, Hex Nyl Loc-Thin 1/2-13 Wsh, Flt Harden .516x.938 X.75 Wsh, Flt Harden .594x1.375x.134 Gearmotor Assembly, 36VDC (Left-56413039 / M7) Gearmotor Assembly, 36VDC (Right-56413040 / M8) Carbon Brush for 56413695 / 56413696
8 * 9 ** 10 * 11 12
56413051 56413062 56413056 56380335 56413142 56413143 56413845 56416508
1 1 1 1 1 1 1 1
Sidebroom Bracket Weld’t, Lt (56413039) Sidebroom Bracket Weld’t, Rt (56413040) Sidebroom (Standard) Sidebroom (Commercial Option) Sidebroom Spring Mt Weld’t, Lt (56413039) Sidebroom Spring Mt Weld’t, Rt (56413040) Pin, .31 With Retainer Spring, Die
49
** = Optional, Not Included * = Not Shown
FORM NO. 56042467
05-11
WIRING DIAGRAM Condor™
50
2010-3
RED
+
BT1
BLK
-
BATTERY, 36 Vdc
F4
RED
1
-
+
-
X1 X2
RED
2
+
FUSE, 250 A.
BLK ORN GRN
16 15 14 13 12 11 10 9 X6
A2
ORN/RED YEL/RED BLK/YEL
2
VIO/BLK
3 FOR.
POT. 5 OHM BLK 4-A2
CONTACT N.O.
H2 ORN
1
K7
ORN COIL, MAIN CONTACTOR
BLK
RED
2
RED/WHT
R ED B+
1 REV.
M-
R1
MOTOR, TRACTION
8 7 6 5 4 3 2 1
WHT/BLK BRN/RED
B-
R E D 4 -A 1
K7 1
F2
M
A1
RED
A1 SPEED CONTROLLER
M1
F1
BLU/BLK BLK/WHT
S2
S1
RED/BLK WHT/YEL
BLK
2
BLK
LAMP, FLASHING (OPTIONAL) S1
F1
RED
1
YEL/BRN
2
CIRCUIT BREAKER, 3 AMP
B1
D1
ORN
3
SWITCH, KEY
ORN
1
S2
2 GRA/ORN
1
S3
2
GRN
SWITCH, SEAT
DIODE
SWITCH, BAT. INTERLOCK (FOR ROLL OUT BATTERY)
GRN ORN
K5 YEL/BRN
F2 RED
BLK/ORN
K5
1
GRN/BLU
2
CIRCUIT BREAKER, 15 AMP
1
CONTACTOR, AUX.
VIO
2
CONTACTOR, AUX.
VIO VIO
RED/WHT YEL/RED ORN/RED
J1:11 J1-12 FAULT J1-4
J1-5 J1-8
MOTION DIRECTION
J2-21
BLK/WHT BLU/BLK
MODE 2J2-20 MODE 1 J2-19
J1-15 J1-23
BLK
J2-10
BLK BLK BLK
J2-14
K1 VIO
BLU
J1:10
J2-22
CONTACTOR, VACUUM
J1-14
K2 VIO
YEL/BLU
J1-19
CONTACTOR, RIGHT BRUSH K3 VIO
WHT/VIO
+8V B-
J1-16
CONTACTOR, CENTER BRUSH GRA/RED
A3 SWITCH/DISPLAY PANEL ASSEMBLY
J3:1 J3:2
GRN/BLU BRN/BLU
CAN H J1-3 CAN L J1-2
K4 VIO
WHT/BRN GRA
J1-22 J1-13
J3:3 J3:4
J1-17
M2
CONTACTOR, LEFT BRUSH K6 BRN/BLK
A2 CONTROL BOARD ASSEMBLY
CONTACTOR, SIDE BROOMS H4 VIO
1
BLU/RED
2
RED/BLK
J2-6 J2-15
J1-20
J2:5
WHT/GRN
J2-1
ORN/BRN
+
BACK UP ALARM
(OPTIONAL)
BLU/WHT
M12 VIO
M
+
BLU/ORN
-
PUMP, SOLUTION CONTROL
YEL/GRN
VALVE, SOLENOID
BLK/GRA
M13 +
M
TAN/BRN
-
PUMP, CHEMICAL METERING
(OPTIONAL)
BLU/GRA
M
ORN/GRA
-
PUMP, CHEMICAL METERING
2
J1-21
J1-18 J1-7 J1-6
GRA/WHT
BRN
G
M14
M
+ D2
1
BLK
-
FAN, COOLING M15
ZENER TVS
(OPTIONAL)
M
2 +
BLK
-
PUMP, ACCESSORY H3 VIO
1
2
K1 1
BLU/GRN
2
(OPTIONAL) 2 LAMP, HEAD
1
1
BLU/GRN
CONTACTOR, VACUUM
2
BLK BLK
M5
M MOTOR, VACUUM 1
BLU/GRN
2
BLK
M6
M MOTOR, VACUUM
RED
1
M7
K6 2
CIRCUIT BREAKER, 20 A.
1
WHT/RED
2
WHT/RED
BLK
M
CONTACTOR, SIDE BROOMS M8 WHT/RED
BLK
M
RED
BLK
MOTOR, SIDE BROOM RED
BLK
MOTOR, SIDE BROOM K2 RED
1
M9
(+ ON 40" DISK)
WHT/ORN
2
-
M
(- ON 40" DISK) +
BLK
CONTACTOR, RIGHT BRUSH M10
K3 RED
1
2
GRA/BLK
-
BLU/YEL
+
M
CONTACTOR, CENTER BRUSH
(LEFT MOTOR ON 2 MOTOR DECKS)
M11 MOTOR, CENTER BRUSH
K4 RED
1
MOTOR, RIGHT BRUSH BLK +
2
CONTACTOR, LEFT BRUSH
M
-
BLK
(ON 3 MOTOR DECKS) MOTOR, LEFT BRUSH
FORM NO. 56042467
BRN
F3
A4 CHEMICAL SENSING BOARD
A4 NOT USED WITH ECOFLEX
ORN/BLU
J1-9
VIO
RED
J4-1 J4-2 J4-4
ORN/WHT
J2-3
J1-1
1
ORN/BLK GRN/GRA
+5V J2-12 B- J2-13 J2-11 J2-2
(OPTIONAL)
VIO
SQUEEGEE ACTUATOR
M
BLK
S5
1
SIDE BROOM ACTUATOR BLK
R2
GRN/WHT
J2-4
M16 +
RED
VIO/YEL
(OPTIONAL)
2
BLK
GRN/ORN
J2-16
1
M
(CLOSES WHEN EMPTY) SWITCH, SOLUTION EMPTY
L1 VIO
RED
GRA/VIO
J2-17
J2-23
BRUSH ACTUATOR
M4
J2-7
J2-18
BLK
BLU/BRN
J2-9 J2-8
-
M M3
HORN
H1
RED
YEL/GRA
O R N /B L U
VIO
2
RESISTOR, SCRUB DECK SENSING 1K OHM FOR 40" DISK 10K OHM FOR 40" CYL. 20K OHM FOR 45" & 48" DISK 40K OHM FOR 45" & 48" CYL.
05-11 2010-3 Item
WIRING DIAGRAM Condor™
51
Ref. No. Qty
Description
Item
Ref. No. Qty
Description
A4
56413041 56413483 56381049 56413157 56381083 56315340
Speed Control Control Board Assembly NOTE 1 Control Board Assembly NOTE 2 Switch/Display Panel Assembly NOTE 1 Switch/Display Panel Assembly NOTE 2 Chemical Sensing Board NOTE 3
BT1
N/A
D1 D2
NA NA
1 1
Diode Diode (part of M15)
F1 F2 F3 F4
56413406 56413407 56413822 56410044
1 1 1 1
Circuit Breaker, 3 Amp (Control Circuit) Circuit Breaker, 15 Amp (Auxiliary Circuit) Circuit Breaker, 20 Amp (Side Brooms) Fuse, 250 Amp
H1 H2 H3 H4
56412177 56305223 56409239 56482365
1 1 1 1
Backup Alarm (optional) Strobe Light (optional) Headlight (optional) Horn
K1 K2 K3
56413516 56413516 56413516
1 1 1
56413336 56410182 56410183 56412266 56407500 56389395 56303083 56303444 56303419 56413398 56413628 56303083 56303444 56303419 56413398 56413628 56303083 56303444 56303419 56413810 56314984 56413597 56212014 56109587 56109588 56314984
1 1 1 1 1 1 1 4 4 1 1 1 4 4 1 1 1 4 4 1 1 1 1 1 1 1
Gearbox Assy (40” disk) Bearing B.E. (for 56413336) Bearing F.E. (for 56413336) Brush Board Assy (for 56413336) Brush Assy Kit (for 56413336) Brush Spring Set (for 56413336) Gearmotor (45” & 48” disk right motor) Carbon Brush Assy (for 56303083) Brush Spring (for 56303083) Motor, 36VDC 1.5HP (all cylindrical right motor) Brush & Spring Kit (for 56413398) Gearmotor (45” & 48” disk center motor) Carbon Brush Assy (for 56303083) Brush Spring (for 56303083) Motor, 36VDC 1.5HP (all cylindrical left motor) Brush & Spring Kit (for 56413398) Gearmotor (45” & 48” disk left motor) Carbon Brush Assy (for 56303083) Brush Spring (for 56303083) Pump, Solution Control (AXP) TSBUS2008-988 Pump, Chemical Metering (AXP) Fan Assy Pump, Accessory (optional) Pump Head Assy (for 56212014) Check Valve Assy (for 56212014) Pump, Chemical Metering (AXP)
K4 K5 K6 K7
56413516 56413516 56413516 56413516
1 1 1 1
Contactor, Vacuum TSBUS2008-996 Contactor, Right Brush (all models) TSBUS2008-1020 Contactor, Center Brush (45” & 48” disk and all cylindrical) TSBUS2008-1020 Contactor, Left Brush (45” & 48” disk only) Contactor, Auxiliary TSBUS2008-996 Contactor, Side Brooms TSBUS2008-996 Contactor, Main TSBUS2008-1020
M9 * * * * * M9 * * M9 * M10 * * M10 * M11 * * M12 M13 M14 M15 ** ** M16 R1 R2
L1
56413510
1
Solenoid Valve
56454740 56413390 56413393 56413392 56413391
1 1 1 1 1
Potentiometer, 5K Ohm Resistor Assy, 1k Ohm (40” disk) Resistor Assy, 10k Ohm (40” cylindrical) Resistor Assy, 20k Ohm (45” & 48” disk) Resistor Assy, 40k Ohm (45” & 48” cylindrical)
M1 * M2 M3 M4 M5 * M6 * M7 * M8 *
56413615 56413616 56413700 56413111 56413129 56410065 56212223 56410065 56212223 56413695 56413715 56413696 56413715
1 1 1 1 1 1 1 1 1 1 2 1 2
Motor, Traction Carbon Brush Set Lift Actuator, Brush Lift Actuator, Squeegee Lift Actuator, Side Broom Motor Assy, Vac Carbon Brush Set Motor Assy, Vac (Optional) Carbon Brush Set Gearmotor Assy, 36VDC (Left-cylindrical models only) Carbon Brush for 56413695 Gearmotor Assy, 36VDC (Right-cylindrical models only) Carbon Brush for 56413696
S1 * S2 S3 S5
1450372000 1462887000 56409613 56305053 56413669
1 1 1 1 1
Switch, Key Key, Replacement Switch, Seat Switch, Batter Interlock (optional) Switch, Solution Empty
A1 A2 A3
1 1 1 1 1 1
Battery
* = Not Shown
NOTE 1: Used on machines built before April 2010 NOTE 2: Used on machines built after March 2010 NOTE 3: Only used on AXP models. AXP models are no longer in production and have been replaced by EcoFlex models.
FORM NO. 56042467
52 Item
05-11
OPTIONAL KITS AND ACCESSORIES Condor™ Ref. No. Qty
Description
** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** ** **
56413740 56413821 56413089 56413764 56413687 56413649 56413681 56413774 56109306 56314313 56413773 56413685 56303386 56413819 56413803 56413804 56413805 56413806 56413807 56413808
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Optional Kits Kit, Battery Tray Only Vacuum Motor Kit, (2nd Vac Motor) Kit, Heavy Front Bumper Kit, Deluxe Seat Kit, Spray Wand Kit, Warning Beacon Kit, Back-Up Alarm Kit, Overhead Guard Kit, Seat Belt NOTE 2 Kit, Headlight Kit, Operator Foot Guard Kit, Solution Auto-Fill Kit, Battery Bracket Disconnect Kit, Floor Mat 40” Disk Scrub Kit 40” Cyl Scrub Kit 45” Disk Scrub Kit 45” Cyl Scrub Kit 48” Disk Scrub Kit 48” Cyl Scrub Kit
** ** ** ** ** ** ** ** ** **
56505790 56505195 56505791 56505792 56505793 56505794 56505795 56505796 56505797 56505798
2 2 2 2 2 2 2 2 2 2
40” Disk Scrub Brushes Short Trim Pad Holder Pad Retainer for 56505750 MagnaGrit DynaGrit AgLite Prolene ProLite Union Mix MidGrit MidLite Grit
** ** ** ** ** ** ** ** ** **
56505830 56505195 56505831 56505832 56505833 56505834 56505835 56505836 56505837 56505838
2 2 2 2 2 2 2 2 2 2
45” Disk Scrub Brushes Short Trim Pad Holder Pad Retainer for 56505750 MagnaGrit DynaGrit AgLite Prolene ProLite Union Mix MidGrit MidLite Grit
** ** ** ** ** ** ** ** ** **
56505780 56505195 56505781 56505782 56505783 56505784 56505785 56505786 56505787 56505788
2 2 2 2 2 2 2 2 2 2
48” Disk Scrub Brushes Short Trim Pad Holder Pad Retainer for 56505750 MagnaGrit DynaGrit AgLite Prolene ProLite Union Mix MidGrit MidLite Grit
** = Optional, Not Included NOTE 1: Replacement parts for the kits listed above can be found on each kit’s associated instruction sheet. NOTE 2: This seat belt kit is for use on Seat 7-69-00008.
FORM NO. 56042467
Item
09-5
Ref. No. Qty
Description
** ** ** ** **
56413113 56413114 56413118 56413115 56413116
2 2 2 2 2
40” Cylindrical Scrub Brushes Soft Nylon Hard Nylon Prolene 180 Grit 80 Grit
** ** ** ** **
56413434 56413435 56413439 56413436 56413437
2 2 2 2 2
45” Cylindrical Scrub Brushes Soft Nylon Hard Nylon Prolene 180 Grit 80 Grit
** ** ** ** **
56413352 56413353 56413357 56413354 56413355
2 2 2 2 2
48” Cylindrical Scrub Brushes Soft Nylon Hard Nylon Prolene 180 Grit 80 Grit
05-11 09-11 Item
OPTIONAL KITS AND ACCESSORIES Condor™
Ref. No. Qty
Description
56413761 56413762 56413745
1 1 1
40” Squeegee Blade Kits Kit, Gum Rubber Squeegee Blade F NOTE 1 Kit, Linatex Squeegee Blade F (Std) NOTE 1 Kit, Polyurethane Squeegee Blade F NOTE 1
56413756 56413757 56413746
1 1 1
45” Squeegee Blade Kits Kit, Gum Rubber Squeegee Blade G NOTE 1 Kit, Linatex Squeegee Blade G (Std) NOTE 1 Kit, Polyurethane Squeegee Blade G NOTE 1
56413765 56413766 56413747
1 1 1
48” Squeegee Blade Kits Kit, Gum Rubber Squeegee Blade H NOTE 1 Kit, Linatex Squeegee Blade H (Std) NOTE 1 Kit, Polyurethane Squeegee Blade H NOTE 1
56413767 56413768 56413754
1 1 1
40” Disk Deck Blade Kits Kit, Gum Rubber 40 Disk Blade NOTE 2 Kit, Linatex 40 Disk Blade (Std) NOTE 2 Kit, Polyurethane 40 Disk Blade NOTE 2
56413769 56413770 56413755
1 1 1
45”, 48” Disk Deck Blade Kits Kit, Gum Rubber 45/48 Disk Blade NOTE 2 Kit, Linatex 45/48 Disk Blade (Std) NOTE 2 Kit, Poyurethane 45/48 Disk Blade NOTE 2
**
56413820 56413654 56413743
2 2 2
Cylindrical Deck Blades Skirt, Gum Rubber Skirt, Linatex (Std) Skirt, Polyurethane
** ** ** ** ** **
56413799 56413666 56413735 56380425 56380485 56380422
1 1 1 1 1 1
Optional Battery Kits Kit, Battery 36V Roll Out Kit, Battery 36V Kit, Battery 6V 395 A/H (20 Hr) Kit, Battery Roll Out – No Batt Kit, Battery Roll Out – No Batt (use with 56380422) Battery 36V 450 AH (use with 56380485)
** ** ** ** **
56388119 56388120 56409788 56380423 56380424
1 1 1 1 1
Optional Battery Chargers Charger, 36vdc, 36amp 230vac/50hz Charger, 36vdc Auto 36amp 120vac/60hz Charger, 36vdc 38amp 200-250vac/50-60hz Charger, 36v SCR, 3 Phase Charger, 36v SCR, 1 Phase
** ** ** **
56409441 56410508 56303429 56303430
1 1 1 1
Accessories Programmer, 1311 User Programmer Cable Cart, Battery Exchange Rack, Battery Storage
** ** ** ** ** ** ** ** ** ** **
53
** = Optional, Not Included NOTE 1: Squeegee Blade Kits include both front & rear squeegee blades. NOTE 2: Disk Deck Blade Kits include all skirt assembly blades.
FORM NO. 56042467
05-11
BRUSH SELECTOR GUIDE-DISK Condor™
54
2010-3
We provide brushes and pad holders that will give you the best possible performance between machine and floor. Following are descriptions of the materials and their applications. Union Mix: ProLite: Prolene: Magna Grit: Dyna Grit: MidLite Grit: MidGrit: AgLite Grit: Short Trim Pad Holder:
Medium grade natural fibers for polishing finished floors with standard-speed equipment. Recommended for use in place of white pads. Bristles are made from light-duty polypropylene for general scrubbing when you do not want to scratch or remove finish from the floor. Recommended for use in place of red pads. Polypropylene material for medium-duty scrubbing on concrete, terrazzo and vinyl floor tile. Recommended for use in place of green or blue pads. For extreme heavy-duty scrubbing or stripping of floors. This brush has extra large diameter silicon carbide grit impregnated synthetic bristles. Recommended for use in place of black pads. For aggresive, heavy-duty scrubbing or stripping of floors. Recommended for use in place of brown pads. For general purpose scrubbing of sealed or unsealed concrete, stone, terrazzo, quarry tile and other resilient hard floor surfaces. Recommended for use in place of green or blue pads. For general purpose scrubbing when you need a lighter action for sealed or unsealed concrete, stone, terrazzo, quarry tile and other resilient hard floor surfaces. Recommended for use in place of green or blue pads. For light scrubbing when used wet; buffing or polishing when used dry on urethane coated, sealed concrete or other resilient hard surface floors. Recommended for use in place of red or white pads. Made with a structural foam block and center ring for correct pad centering. It has a “shower feed” design for getting solution to the floor. 45” BRUSHES 56505830 - Short Trim Pad Holder 56505195 - Pad Retainer for 56505830 56505835 - Prolite 56505834 - Prolene 56505836 - Union Mix 56505833 - AgLite Grit 56505837 - MidGrit 56505838 - MidLite Grit 56505832 - Dyna Grit 56505831 - Magna Grit
40” BRUSHES 56505790 - Short Trim Pad Holder 56505195 - Pad Retainer for 56505790 56505795 - Prolite 56505794 - Prolene 56505796 - Union Mix 56505793 - AgLite Grit 56505797 - MidGrit 56505798 - MidLite Grit 56505792 - Dyna Grit 56505791 - Magna Grit
48” BRUSHES 56505780 - Short Trim Pad Holder 56505195 - Pad Retainer for 56505780 56505785 - Prolite 56505784 - Prolene 56505786 - Union Mix 56505783 - AgLite Grit 56505787 - MidGrit 56505788 - MidLite Grit 56505782 - Dyna Grit 56505781 - Magna Grit
DISC BRUSH APPLICATION GUIDE (SUGGESTION ONLY) Application Stripping: Concrete Terrazzo Ceramic/Quarry tile Vinyl tile General Scrubbing: Concrete Terrazzo Ceramic/Quarry tile Marble Vinyl tile Raised-rubber tile Polishing: Raised Disc Tile Marble Vinyl tile
FORM NO. 56042467
46 Grit
80 Grit
X X
X X X X
X
X
180 Grit
240 Grit
X X X
X X X
X
500 Grit
X X X X X
Prolene
Prolite
Union Mix
X X X X X X X X X
05-11 2010-3
BRUSH SELECTOR GUIDE-CYLINDRICAL Condor™
55
We provide brushes and pad holders that will give you the best possible performance between machine and floor. Following are descriptions of the materials and their applications. 80 Grit Brush:
Medium aggressive grit brush. Good all-around brush for medium to heavy buildup removal. Can also be used for general stripping operations.
180 Grit Brush:
Least aggressive grit brush. Used for daily cleaning of hard-finished floors.
Polypropylene Brush:
Standard equipment brush. Low cost, yet effective in cleaning many common floor surfaces.
Stiff Nylon Brush:
Cleaning action similar to polypropylene. More durable and wear-resistant than polypropylene.
Soft Nylon Brush:
Least aggressive brush available. Used on soft-finish floors where a more aggressive brush would leave scratch marks, or in applications requiring very light cleaning.
40” BRUSHES 56413113 - Soft Nylon 56413114 - Hard Nylon 56413118 - Prolene 56413115 - 180 Grit 56413116 - 80 Grit
45” BRUSHES 56413434 - Soft Nylon 56413435 - Hard Nylon 56413439 - Prolene 56413436 - 180 Grit 56413437 - 80 Grit
48” BRUSHES 56413352 - Soft Nylon 56413353 - Hard Nylon 56413357 - Prolene 56413354 - 180 Grit 56413355 - 80 Grit
CYLINDRICAL BRUSH APPLICATION GUIDE (SUGGESTION ONLY) Application Stripping: Concrete Terrazzo Ceramic/Quarry tile Vinyl tile General Scrubbing: Concrete Terrazzo Ceramic/Quarry tile Marble Vinyl tile Raised-rubber tile
80 Grit
180 Grit
Polypropylene
Stiff Nylon
X X X X X X
X X X
X X X X X
Soft Nylon
X X X X X
X
X X X X X
FORM NO. 56042467
05-11
SQUEEGEE BLADE SELECTOR GUIDE Condor™
56
2010-3
Gum Rubber:
Provides superior wiping action on tile, terrazzo, and polished floors.
Linatex™:
Provides longest life on finished or unfinished concrete floors.
Polyurethane:
Oil resistance provides superior life in applications with oily floors.
SQUEEGEE BLADE APPLICATION GUIDE(SUGGESTION ONLY) Performance Traits Resilience Tear Strength Abrasion Resistance Wear Resistance Low Temp Flexibility High Temp Flexibility Ozone Resistance Chemical Resistance Applications Oil Resistant Applications General Purpose Hot Water Applications Chemical Applications Color
FORM NO. 56042467
Gum Rubber (Natural Rubber) X X X X X
Linatex™ (Natural Rubber)
X X X
Polyurethane/ Pentathane X X X X X X
X
X X
X X X X
Tan
Red
Translucent
14600 21st Avenue North Plymouth, MN 55447-3408 www.advance-us.com Phone: 800-989-2235 Fax: 800-989-6566 ©2010 Nilfisk-Advance, Inc.
A Nilfisk-Advance Brand