Transcript
PARTS LIST FOR
AIR COMPRESSORS
AC-PH08-2 AC-PV08-2
ENGINE OIL GRADE: HONDA: VANGUARD: ENGINE OIL CAPACITY: HONDA: VANGUARD: MAXIMUM PRESSURE COMPRESSOR OIL GRADE: COMPRESSOR OIL CAPACITY: ©Copyright 2006, A & I
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SAE 10W-30 Above 40°F=SAE30 Below 40°F=SAE 10W-30 37 oz. 40 oz. 175 PSI SAE30W NON-DETERGENT 40.6 oz. EX-9555-012406
This Parts Listing has been compiled for your benefit. You can be assured your gasoline air compressor was constructed and designed with quality and performance in mind. Each component has been rigorously tested to insure the highest level of acceptance. The contents of this Parts Listing are based on the latest product information available at the time of publication. The manufacturer reserves the right to make changes in price, color, materials, equipment, specifications or models at any time without notice.
WARNING THIS IS A PROFESSIONAL GASOLINE AIR COMPRESSOR. CAUTION SHOULD BE OBSERVED WHEN USING OR REPAIRING THIS UNIT! READ AND FOLLOW THE SAFETY WARNINGS LISTED BELOW BEFORE ATTEMPTING ANY REPAIRS ON THIS GASOLINE AIR COMPRESSOR!
SAFETY WARNINGS 1.
NEVER alter or modify the equipment. Be sure any accessory items and system components being used will withstand the pressure developed Serious injury may occur from an air compressor malfunction or exploding accessories if incorrect system components, attachments or accessories are used. NEVER exceed manufactures maximum allowable pressure rating of attachments. Use only genuine manufacturer parts for repair of your air compressor. Failure to do so can cause hazardous operating conditions and will VOID warranty.
2.
NEVER make adjustments on machinery while the unit is connected to the engine without first removing the ignition cable from the spark plug. Turning over the machinery by hand during adjustment or cleaning might start the engine and machinery with it, causing serious injury to the operator.
3.
Know how to stop and bleed pressures quickly. Be thoroughly familiar with controls. Do not operate without protective covers/ guards.
4.
Before servicing the unit, turn unit off, relieve the pressure and allow the unit to cool down. Service in a clean, dry, flat area. Block the wheels to prevent the unit from moving. Be especially careful to properly dispose of any flammable materials.
5.
After testing the machine, DO NOT leave the pressurized unit unattended. Shut off the unit and release pressure before leaving.
Table of Contents SPECIFICATIONS...........................................................................................................................................................................................................3 FLOW CHART ................................................................................................................................................................................................................4 GENERAL THEORY OF OPERATION ...........................................................................................................................................................................5 TANK ASSEMBLY FOR AC-PH08-2 ..............................................................................................................................................................................6 TANK ASSEMBLY FOR AC-PV08-2 ..............................................................................................................................................................................8 TWO STAGE COMPRESSOR (3-0233) .........................................................................................................................................................................10 PILOT VALVE (22-0270) .................................................................................................................................................................................................12 PILOT VALVE ADJUSTMENT ........................................................................................................................................................................................14 NOTES ............................................................................................................................................................................................................................15 ©Copyright 2006, A & I
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EX-9555-012406
SPECIFICATIONS MODEL NUMBER Engine:
AC-PH08-2
AC-PV08-2
Honda OHV
B & S Vangurad OHV
8.0
9.0
Horsepower Engine Type Oil Type Oil Capacity Low Oil Protection Fuel Type
4 stroke, overhead valve, single cylinder Above 40°F = SAE30/ Below 40°F = SAE10W-30
SAE10W-30 37 oz.
40 oz.
Oil Alert™
Oil Guard ™
Unleaded Gasoline 86 Octane Minimum
Fuel Capacity
1.6 Gallon
Starting
Recoil
Engine RPM
3450
Idle RPM
2200-2400
Compressor Pump: Number of Cylinders
2
Compression Stages
2
First Stage Bore
3.54"
Second Stage Bore
2.00"
Stroke
2.62"
RPM
985
Flywheel
16.54"
Lubrication
Splash
Oil Quantity
40.6 oz.
Oil Type
30 W Non Detergent
Crankcase
Cast Iron
Bearings
Ball
Cylinder
Cast Iron
Valves
Reed
Head
Aluminum
Filter
Canister
Pilot Valve Setting: Cut-out
175 PSI
Cut-in
145 PSI
Air Tank: Capacity
8 Gallons
Performance: CFM Air Displacement
20.3
CFM @ 40 PSI
19.7
CFM @ 100 PSI
18.3
CFM @ 175 PSI
17.5
Maximum Pressure
175 PSI
Pump-up Time: 0-175 PSI
44 seconds
Recovery Time: 145-175 PSI
9 seconds
Weight: Net
257 lbs
Shipping
327 lbs
Dimensions: Basic L x W x H
44" x 26" x 31"
Shipping L x W x H
©Copyright 2006, A & I
48.5" x 30.5" x 35.5"
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EX-9555-012406
FLOW CHART
3
4
15
9
12
19
18
13
17
14
16 10
5
11
6 8 7
2 1 20 22 21
OMAC0051-102898-RD
26
©Copyright 2006, A & I
24
23
25
27
29 28
30 31
32
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EX-9555-012406
GENERAL THEORY OF OPERATION 1.
The ENGINE (1) supplies power to the air compressor. a. The ENGINE (1) is lubricated by oil. The oil level should be checked before each use by removing the ENGINE OIL DIPSTICK (2). b. The ENGINE (1) runs on gasoline. The FUEL TANK (3) level should be checked before each use. c. The ENGINE ON/OFF SWITCH (4) and STARTER ROPE (5) are used to start the engine. d. Refer to engine owner’s manual for appropriate starting procedures and requirements of the ENGINE (1).
2.
The COMPRESSOR PUMP (6) is lubricated by oil. The oil level should be checked before each use by viewing the COMPRESSOR PUMP OIL SIGHTGLASS (7). If the oil level is low, add SAE-30W non-detergent oil to the COMPRESSOR PUMP OIL FILL PORT (8).
3.
When the unit is operating, the V-BELT (9) turns the COMPRESSOR PUMP FLYWHEEL (10) which rotates the crankshaft and moves the pistons.
4
As the FIRST STAGE PISTON (11) moves down, air is drawn in through the INLET AIR FILTER (12). Then through the FIRST STAGE INLET REED VALVES (13) and into the first stage piston chamber. At the same time, the FIRST STAGE OUTLET REED VALVES (14) is closed. This allows air to fill the first stage piston chamber.
5.
As the FIRST STAGE PISTON (11) moves upward, the FIRST STAGE INLET REED VALVE (13) closes. The FIRST STAGE OUTLET REED VALVE (14) opens allowing the compressed air to flow into the INTERCOOLER (15) and into the second stage.
6.
As the SECOND STAGE PISTON (16) moves down, the first stage compressed air is drawn in the through the SECOND STAGE INLET REED VALVES (17) and into the second stage piston chamber. At the same time, the SECOND STAGE OUTLET REED VALVES (18) is closed.
7.
As the SECOND STAGE PISTON (16) moves upward, the SECOND STAGE INLET REED VALVES (17) closes. The SECOND STAGE OUTLET REED VALVES (18) opens allowing the compressed air to flow into the AFTERCOOLER (19) and DISCHARGE LINE (20).
8.
The compressed air then enters the PILOT CONTROL VALVE (21) which has an TOGGLE KNOB (22) with two positions. a. Easy Start Position: When the TOGGLE KNOB (22) is in the open position (vertical) air moves out the PILOT VALVE MUFFLER (23) allowing the ENGINE (1) to start under no-load conditions . b. Constant Run Position: When the TOGGLE KNOB (22) is in the closed position (horizontal) the compressed air opens the CHECK VALVE (24) and moves into the AIR TANK (25). When the pressure in the AIR TANK (25) reaches the maximum pressure setting of the PILOT CONTROL VALVE (21), the excess air exits the PILOT VALVE MUFFLER (23) and the CHECK VALVE (24) will close. At the same time the THROTTLE CONTROL (26) allows the ENGINE (1) to idle down.
9.
The SAFETY RELIEF VALVE (27) protects the system from any overpressure conditions.
10.
The TANK PRESSURE GAUGE (28) indicates tank pressure. The AIR PRESSURE REGULATOR (29) can be adjusted to the desired operating pressure which is indicated on the OUTLET PRESSURE GAUGE (30). The air exits through the OUTLET FITTING (31).
11.
The ENGINE ON/OFF SWITCH (4) stops the ENGINE (1) when moved to the “OFF” position.
When the ENGINE (1) is off, compressed air should be released from the AIR TANK (25) by opening the attached air tool or by pulling on the SAFETY RELIEF VALVE (27). When the TANK PRESSURE GAUGE (28) registers less than 10 PSI, drain the condensation from the AIR TANK (25) by opening the TANK DRAIN (32). ©Copyright 2006, A & I EX-9555-012406 5 12.
AS2-PH08-08AI-011606-JJT
TANK ASSEMBLY FOR AC-PH08-2
©Copyright 2006, A & I
6
EX-9555-012406
AS2-PH08-08AI-011606-JJT
TANK ASSEMBLY FOR AC-PH08-2 REF. #
DESCRIPTION
QTY.
REF. #
QTY.
REF. #
1
Pressure Gauge
PART # 22-0271
2
26
DESCRIPTION Collar
PART # 33-0351
2
51
DESCRIPTION
PART #
QTY.
2
Locknut
30-0157
8
27
Elbow
23-0316
1
3
Washer
28-0003
8
28
Pilot Valve
22-0270
1
4
Mount Bracket
20-0421A01
1
29
Tube Support Insert
23-0425
2
54
5
Bolt
27-0067
2
30
Hose *(Two Feet Required)
15-0238
1
55
6
Nipple
24-0010
1
31
Elbow
24-0272
1
56
Decal- Engine Fuel (See 34-9016)
7
Elbow
23-0133
1
32
Hose
15-0243
1
57
Engine- 8.0 HP Honda
8
Regulator
22-0231
1
33
Pump
3-0233
1
58
Drainzit Drain Assembly
70-0358
1
9
Hose Barb
23-0105
1
34
Elbow
24-0075
1
59
Locknut
30-0159
4
Bushing
9-0005
1
52
Sheave
10-0123
1
53
Bolt
27-9524
3
Key
43-0078
1
Decal- Muffler Hot (See 34-9016)
N/A Sep.
1
N/A Sep.
1
1-0037
1
10
Worm Clamp
42-0011
2
35
Decal- Check Oil Tape (See 34-9016)
N/A Sep.
2
60
Bolt
27-0121
4
11
Hose *(One Foot Required)
15-0007
1
36
Spacer
33-0425
2
61
Bolt
27-0133
1
12
Elbow
23-0418
1
37
Bolt
27-0066
2
62
Belt Tensioner Plate
13
Handle Grip
7-0059
2
38
Bolt
27-0131
2
63
Deca- Tank Drain (See 34-9016)
14
Petcocks
23-0312
2
39
Flatwasher
15
Isolator
14-0069
2
40
Angle Bracket
16
Bolt
27-0015
4
41
Beltguard Back Assembly (Inc. 42-44)
17
Washer
28-0002
2
42
Beltguard Back (See 854-0066)
18
Locknut
30-0155
2
43
Decal- Warning: Beltguard in Place (See 34-9016)
19
Decal- Data Plate
N/A
1
44
Edging *(Seven Feet Required)
20
Decal- Logo
34-1783
1
45
21
Air Tank Assembly (Inc. 22-24)
854-0065
1
46
22
Decal- Danger/Warning/Caution (See 34-9016)
N/A Sep.
1
47
Decal- Maintenance Instructions (See 34-9016)
23
Decal- Warning: Risk of Burns (See 34-9016)
N/A Sep.
2
48
Beltguard Cover Assembly (Inc. 44, 49)
24
Tank Assembly (See 854-0065)
N/A Sep.
1
49
25
Wheel
14-0017
2
50
©Copyright 2006, A & I
20-0650A01
1
N/A Sep.
2
28-0023
11
64
Plug
23-0296
1
20-0734A01
1
65
Street Tee
23-0127
1
854-0066
1
66
Pressure Relief Valve
22-0267
1
N/A Sep.
1
67
Bushing
23-0111
1
N/A Sep.
1
68
Throttle Control
33-0413
1
33-0020
2
69
Compression Nut
23-0315
1
Fastener
33-0197
2
70
Filter Assembly
19-0225
1
Decal- Operating Instructions (See 34-9016)
N/A Sep.
1
71
Bolt
27-0068
4
N/A Sep.
1
71
Washer
28-0022
8
854-0067
1
73
Filter Replacement
19-0226
1
Beltguard Front Assembly (See 854-0067)
N/A Sep.
1
Safety Decal Kit (Inc. 22-23, 35, 43, 46-47, 55-56, 63)
Belt
11-0058
1
*Must Order in One Foot Lengths
7
34-9016
EX-9555-012406
AS2-PV09-08AI-011606-JJT
TANK ASSEMBLY FOR AC-PV08-2
©Copyright 2006, A & I
8
EX-9555-012406
AS2-PV09-08AI-011606-JJT
TANK ASSEMBLY FOR AC-PV08-2 REF. #
DESCRIPTION
QTY.
REF. #
1
Pressure Gauge
PART # 22-0271
2
25
DESCRIPTION Wheel
2
Locknut
30-0157
8
26
3
Washer
28-0003
8
27
4
Mo unti ng B ra c k e t
20-0421A01
1
5
Bolt
27-0067
2
6
Nipple
24-0010
1
7
Elbow
23-0133
1
8
Regulator
22-0231
9
Hose Barb
23-0105
PART #
QTY.
REF. #
14-0017
2
49
Shaft
33-0351
2
Throttle Control
33-0295
1
28
Pilot Valve
22-0270
29
Elbow
24-0272
30
Hose
31
Pump
1
32
Elbow
1
33
Decal- Check Oil Tape (See 34-9016)
DESCRIPTION
PART #
QTY.
Bushing
9-0005
1
50
Sheave
10-0123
1
51
Bolt
27-9524
3
1
52
Decal- Engine Fuel (See 34-9016)
N/A Sep.
1
1
53
Decal- Muffler Hot (See 34-9016)
N/A Sep.
1
15-0243
1
54
Key
43-0078
1
3-0233
1
55
Engine- 9.0 HP Vanguard
1-0070
1
24-0075
1
56
Locknut
30-0159
4
N/A Sep.
2
57
Bolt
27-0121
4
10
Worm Clamp
42-0011
2
34
Screw
27-0066
2
58
Oil Drain Extension
24-0142
1
11
Hose *(One Foot Required)
15-0007
1
35
Spacer
33-0425
2
59
Gasket
28-0606
1
12
Elbow
23-0418
1
36
Angle Bracket
20-0734A01
1
60
Bolt
13
Handle Grip
7-0059
2
37
Flatwasher
28-0023
11
61
Belt Tensioner Plate
14
Petcocks
23-0312
2
38
Bolt
15
Isolator
14-0069
2
39
Beltguard Back Assembly (Inc. 40-42)
16
Bolt
27-0015
4
40
17
Washer
28-0002
2
41
18
Locknut
30-0155
2
42
19
Decal- Data Plate
N/A
1
43
20
Decal- Logo
34-1782
1
44
21
Air Tank Assembly (Inc. 22-24)
854-0065
1
45
27-0133
1
20-0650A01
1
27-0131
2
62
Decal- Tank Drain (See 34-9016)
N/A Sep.
2
854-0066
1
63
Plug
23-0296
1
Beltguard Back (See 854-0066)
N/A Sep.
1
64
Street Tee
23-0127
1
Decal- Warning: Beltguard in Place (See 34-9016)
N/A Sep.
1
65
Pressure Relief Valve
22-0267
1
Edging *(Seven Feet Required)
33-0020
2
66
Bushing
Fastener
33-0197
2
67
Filter Assembly
Decal- Operating Instructions (See 34-9016)
N/A Sep.
1
68
Decal- Maintenance Instructions (See 34-9016)
N/A Sep.
1
69 70
23-0111
1
19-0225
1
Bolt
27-0068
4
Washer
28-0022
8 1
22
Decal- Danger/Warning/Caution (See 34-9016)
N/A Sep.
1
46
Beltguard Cover Assembly (Inc. 42, 47)
854-0067
1
Filter Replacement
19-0226
23
Decal- Warning: Risk of Burns (See 34-9016)
N/A Sep.
2
47
Beltguard Front Assembly (See 854-0067)
N/A Sep.
1
Safety Decal Kit (Inc. 22-23, 33, 41, 44-45, 52-53, 62)
34-9016
24
Tank Assembly (See 854-0065)
N/A Sep.
1
48
Belt
11-0058
1
*Must Order in One Foot Lengths
©Copyright 2006, A & I
9
EX-9555-012406
3-0233-110303-DLG
TWO STAGE COMPRESSOR (3-0233)
©Copyright 2006, A & I
10
EX-9555-012406
3-0233-110303-DLG
TWO STAGE COMPRESSOR (3-0233) REF #
DESCRIPTION
PART #
QTY
REF # 25
Oil Fill Plug
QTY
REF #
46-1121
1
49
Low Pressure Rod Cap (See 70-0382)
N/A Sep.
Plug
24-0009
1
50
Low Pressure Rod (See 70-0382)
N/A Sep.
1
Oil Sight Glass
46-1098
1
51
Spacer Bushing
9-0078
2
28
Crankcase
46-1122
1
52
Piston
46-1102
1
29
Bearing
48-0081
1
53
Ring Kit
70-0363
1
Crankshaft
46-1123
1
54
Intercooler Kit
70-0370
1
Key
43-0112
1
55
Lockwasher (See 70-0365 or 70-0370)
N/A Sep.
1
Bearing
48-0082
1
56
Nut
30-6001
1
1
Elbow
23-0118
1
2
Bolt
27-0576
6
26
3
Screw
27-9559
1
27
4
Flat Washer (See 70-0364 or 70-0371)
N/A Sep.
2
5
Screw
27-9558
1
6
Cylinder Head
46-1119
1
30
7
Elbow
23-0316
2
31
8
Low Pressure Safety Valve
22-0362
1
32
DESCRIPTION
PART #
DESCRIPTION
PART #
QTY 1
9
Valve Plate (Inc. 11-18)
46-1094
1
33
Flange Gasket (See 70-0361)
N/A Sep.
1
57
Bolt
27-0068
1
10
Valve Plate Gasket (See 70-0361 or 70-0366)
N/A Sep.
1
34
Flange
38-0062
1
58
Intercooler Bracket Assembly (See 70-0370)
N/A Sep.
1
11
Screw
27-9561
12
35
Lockwasher
29-0007
3
59
Intercooler (See 70-0370)
N/A Sep.
1
12
Valve Stop 1 (See 46-1094 or 70-0366)
N/A Sep.
2
36
Bolt
27-0067
2
60
Elbow
23-0430
2
13
Valve 1 (See 46-1094 or 70-0366)
N/A Sep.
2
37
Oil Seal
26-0274
1
61
Intercooler Clamp Assembly (See 70-0365 or 70-0370)
N/A Sep.
1
14
Valve Stop 2 (See 46-1094 or 70-0366)
N/A Sep.
2
38
Flywheel
10-0124
1
62
Screw
27-8805
1
15
Valve 2 (See 46-1094 or 70-0366)
N/A Sep.
2
39
Washer
N/A
1
Gasket Kit (Inc. 10, 19, 23, 33)
70-0361
16
Valve Plate (See 46-1094)
N/A Sep.
1
40
Nut
N/A
1
Ring Kit (Inc. 47)
70-0362
17
Valve 3 (See 46-1094 or 70-0366)
N/A Sep.
1
41
Connecting Rod
70-0381
1
Ring Kit (Inc. 53)
70-0363
18
Valve 4 (See 46-1094 or 70-0366)
N/A Sep.
1
42
Connecting Rod Cap (See 70-0381)
N/A Sep.
1
Bracket Assembly Kit (Inc. 55-56, 61-62)
70-0365
19
Valve Plate Gasket (See 70-0361 or 70-0366)
N/A Sep.
1
43
Connecting Rod Guide Bushing (See 70-0381 or 70-0382)
N/A Sep.
4
Gasket Valve Kit (Inc. 10-15, 17-19)
70-0366
20
Cylinder
46-1120
1
44
Connecting Rod (See 70-0381)
N/A Sep.
1
Intercooler Kit (Inc. 55-56, 58-62)
70-0370
21
Bolt
27-0117
6
45
Bolt (See 70-0381 or 70-0382)
N/A Sep.
4
Low Pressure Connecting Rod Kit (Inc. 43, 45, 49, 50)
70-0382
High Pressure Connecting Rod Kit (Inc. 42-45)
70-0381
22
High Pressure Safety Valve
22-0361
1
46
Piston
46-1101
1
23
Crankcase Gasket (See 70-0361)
N/A Sep.
1
47
Ring Kit
70-0362
1
24
Crankcase Breather Tube
33-0415
1
48
Low Pressure Connecting Rod Kit
70-0382
1
©Copyright 2006, A & I
11
EX-9555-012406
22-0270-062905-DLG
PILOT VALVE (22-0270)
©Copyright 2006, A & I
12
EX-9555-012406
22-0270-062905-DLG PILOT VALVE (22-0270) REF #
DESCRIPTION
1
Inlet Port Fitting
2
O-ring (See 70-0241)
3
Main Body
4
PART # N/A
1
N/A Sep.
3
N/A
1
Piston Assembly-Unloader Valve (See 70-0241)
N/A Sep.
1
5
Spring-Unloader Valve (See 70-0241)
N/A Sep.
1
6
Spring Seat-Unloader Valve
N/A
1
7
Cap
N/A
1
8
Discharge Port Fitting
N/A
1
9
Spring Seat Assembly-Check Valve
N/A
1
10
Spring-Check Valve (See 70-0241)
N/A Sep.
1
11
Piston-Check Valve (See 70-0241)
N/A Sep.
1
12
Muffler
23-0419
1
13
Stem Unloader (See 70-0241)
N/A Sep.
1
14
Diaphram (See 70-0241)
N/A Sep.
1
15
O-ring (See 70-0241)
N/A Sep.
1
16
Screen (See 70-0241)
N/A Sep.
1
17
Screw w/Washer
N/A
4
18
Pilot Body
N/A
1
19
Ball (See 70-0241)
N/A Sep.
1
20
O-ring (See 70-0241)
N/A Sep.
1
21
Differential Adjusting Locknut
N/A
1
22
Differential Adjusting Nut
N/A
1
23
Pressure Adjusting Locknut
N/A
1
24
Pressure Adjusting Toggle Assembly (See 70-0241)
N/A Sep.
1
25
Red Toggle Cover
N/A
1
Repair Kit (Includes 4-5, 10-11, 13-16, 19-20, 24 and 3 each 2)
©Copyright 2006, A & I
QTY
13
70-0241
EX-9555-012406
OMAC0040-102198-RD
PILOT VALVE ADJUSTMENT
©Copyright 2006, A & I
14
EX-9555-012406
NOTES
©Copyright 2006, A & I
15
EX-9555-012406
©Copyright 2006, A & I
16
EX-9555-012406
