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Parts Manual - Acme Lift Company

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November 2018
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Serial Number Range Z-80/60 from SN Z8003-101 to Z8016-5829 and from Z8016H-5830 Part No. 88618 Rev G2 April 2016 April 2016 2 Z-80/60 Part No. 88618 April 2016 How to Read Your Serial Number Part No. 88618 Z-80/60 3 April 2016 Table of Contents This manual is updated frequently. If you have a printed manual, you can keep it up to date by downloading new figures from the Genie website at www.genielift.com. For the most up-to-date parts information, visit the Parts Lookup System on the Genie website at www.genielift.com. 301.3 Hydraulic and Fuel Tanks - Gasoline/LPG Models (from SN 3201).............................................................................60 302.1 Turntable Rotator and Hydraulic Rotary Coupler Installation...........................................................................64 303.1 Ground Control Box - View 1.....................................70 303.2 Ground Control Box - View 2.....................................74 304.1 Ground Controls Box (Perkins 404F-22T and Deutz TD 2.9L4) - View 1.....................................................................76 How to Read Your Serial Number..........................................3 Parts Stocking List.................................................................7 304.2 Ground Controls Box (Perkins 404F-22T and Deutz TD 2.9L4) - View 2.....................................................................78 How to Order Parts................................................................8 305.1 Turntable Covers........................................................80 Service Parts Fax Order Form...............................................9 306.1 Turntable Components, Engine Side.........................82 307.1 Turntable Components - Relay Panel (to SN 338).....84 Electronic Version Click on any page number to view the figure. 307.2 Turntable Components - Relay Panel (from SN 339).....................................................................................86 400 Engine Components 401.1 Perkins 704-30 Engine - View 1 (to SN 328).............88 001 Parts Stocking List 001.1 Parts Stocking List.....................................................10 402.1 Perkins 704-30 Engine - View 2 (to SN 328).............90 403.1 Perkins 704-30 Engine - View 3 (to SN 328).............92 404.1 Perkins 704-30 Engine - View 4 (to SN 328).............94 100 Decals 405.1 Perkins 804D-33 Engine - View 1 (from SN 329)......96 101.1 Decals with Word, Hydraulic Tank Side / Non-Steer End......................................................................................14 406.1 Perkins 804D-33 Engine - View 2 (from SN 329)......98 102.1 Decals with Word, Engine Side / Steer End...............16 103.1 Decals with Word, Booms..........................................18 104.1 Decals with Word, Platform........................................20 105.1 Decals with Symbols, Hydraulic Tank Side / Non-Steer End......................................................................................22 407.1 Perkins 804D-33 Engine - View 3 (from SN 329).....100 408.1 Perkins 404F-22T Engine - View 1..........................102 409.1 Perkins 404F-22T Engine - View 2..........................104 410.1 Perkins 404F-22T Engine - View 3..........................106 411.1 Perkins 404F-22T Engine - View 4..........................108 106.1 Decals with Symbols, Engine Side / Steer End.........24 412.1 Deutz F4L-913 Engine - View 1 (to SN 338)............110 107.1 Decals with Symbols, Booms....................................26 413.1 Deutz F4L-913 Engine - View 2 (to SN 338)............112 108.1 Decals with Symbols, Platform..................................28 414.1 Deutz F4L-913 Engine - View 3 (to SN 338)............114 415.1 Deutz F4L-913 Engine - View 4 (to SN 338)............116 200 Drive Chassis Components 201.1 2WD Steer Axle Linkage...........................................30 416.1 Deutz BF4L-2011 / TD2011-L04i Engine - View 1 (from SN 339).............................................................................118 202.2 4WD Steer Axle Linkage (from SN 3226)..................36 417.1 Deutz BF4L-2011 / TD2011-L04i Engine - View 2 (from SN 339).............................................................................122 203.1 Front Steer Axle (to SN 3225)...................................38 418.1 Deutz TD 2.9L4 Engine - View 1..............................124 203.2 Front Steer Axle (from SN 3226)...............................40 419.1 Deutz TD 2.9L4 Engine - View 2..............................126 204.1 Axle Installation.........................................................42 420.1 Deutz TD 2.9L4 Engine - View 3..............................128 205.1 Drive Chassis and Axle Counterweights....................46 421.1 Deutz TD 2.9L4 Engine - View 4..............................130 206.1 Drive Hub Assembly with Brake - Type 1 (from SN 3226)...................................................................................48 422.1 GM 3.0L EFI Engine - View 1..................................132 207.1 Drive Hub Assembly with Brake - Type 2 (from SN 3156)...................................................................................50 424.1 Ford LRG-425 EFI Engine - View 1.........................138 202.1 4WD Steer Axle Linkage (to SN 3225)......................32 300 Turntable Components 301.1 Hydraulic and Fuel Tanks..........................................52 301.2 Hydraulic and Fuel Tanks - Gasoline/LPG Models (from SN 966 to 3200)..................................................................56 4 423.1 GM 3.0L EFI Engine - View 2..................................136 425.1 Ford LRG-425 EFI Engine - View 2.........................142 426.1 Ford LRG-425 EFI Engine - View 3.........................144 427.1 Ford LRG-425 EFI Engine - View 4.........................146 428.1 Continental TME-27 Engine - View 1.......................148 429.1 Continental TME-27 Engine - View 2.......................152 Z-80/60 Part No. 88618 April 2016 Table of Contents (continued) 430.1 Continental TME-27 Engine - View 3.......................156 800 Accessories 431.1 Engine Tray and Battery..........................................160 801.1 Alarm and Beacon Package, Driving Lights............246 802.1 Platform Options......................................................248 500 Boom Components 803.1 Ground and Platform Control Box Covers...............252 501.1 Primary and Secondary Lift Cylinders and Linkage.162 502.1 Primary Boom and Cable Track - View 1.................164 804.1 Hostile Environment Package - Primary and Secondary Boom Wipers.....................................................................254 503.1 Primary Boom and Cable Track - View 2.................166 805.1 Hostile Environment Package - Turntable................256 504.1 Secondary Boom.....................................................168 806.1 Hostile Environment Package - Cylinder Bellows.....258 505.1 Jib Boom and Platform Rotator...............................170 807.1 Hostile Environment Package - Engine Air Cleaners.260 506.1 Riser Hose Bulkhead Mount....................................174 807.2 Engine Air Cleaners (Perkins 404F-22T and Deutz TD 2.9L4)................................................................................262 600 Platform Components 808.1 Panel Cradle Option................................................264 601.1 Platform Installation.................................................176 602.1 Platform Controls - View 1 (to SN 4591)..................180 603.1 Platform Controls - View 2 (to SN 4591)..................182 604.1 Toggle Switch Lid Option (to SN 4591)....................184 605.1 Platform Controls (from SN 4592)...........................186 605.2 Platform Controls, Perkins 404F-22T and Deutz TD2.9L4.............................................................................190 606.1 Joysticks (to SN 1166).............................................192 606.2 Joysticks (from SN 1167).........................................194 700 Hydraulic Components 701.1 2WD Traction Manifold.............................................196 702.1 2WD Steer/Oscillate Manifold (to SN 989)..............198 702.2 2WD Steer/Oscillate Manifold (from SN 990)..........200 809.1 Platform Overload - European Models....................266 810.1 Belt Driven Generator Option - View 1 (to SN 3139).268 811.1 Belt Driven Generator Option - View 2 (to SN 3139).272 812.1 Air Line to Platform..................................................274 813.1 Welder Option - Hydraulic Generator, Chassis Components......................................................................276 814.1 Welder Option, Hoses and Fittings..........................280 815.1 Welder Option, Platform Components.....................282 816.1 Hydraulic Generator Option, Continental TME-27 Engine (to SN 3139)......................................................................284 817.1 Hydraulic Generator Option, Continental TME-27 Engine, Hoses and Fittings (to SN 3139).......................................286 818.1 Hydraulic Generator Option (MTE) (from SN 3140).288 703.1 4WD Traction Manifold.............................................202 819.1 Hydraulic Generator Option (MTE), Hoses and Fittings (from SN 3140)..................................................................290 704.1 4WD Steer/Oscillate Manifold (to SN 989)..............204 820.1 Cold Start Package (to SN 4370)............................292 704.2 4WD Steer/Oscillate Manifold (from SN 990)..........208 820.2 Cold Start Package (from SN 4371)........................294 705.1 Function Manifold - View 1.......................................212 821.1 Half-Mesh and Pipe Cradle Options........................296 706.1 Function Manifold - View 2.......................................214 822.1 Spare LPG Tank Carrier Option...............................298 707.1 Platform Manifold (to SN 3025)...............................218 823.1 Operators Protection Alarm.....................................300 707.2 Platform Manifold (from SN 3026)...........................220 824.1 Aircraft Protection Package, Standard (from SN 2463 to 4800).................................................................................302 708.1 Platform Rotate Manifold.........................................222 710.1 Pumps.....................................................................226 825.1 Aircraft Protection Package, Deluxe (from SN 2463 to 4800).................................................................................304 711.1 Hydraulic Hoses and Fittings - Steer System..........228 825.2 Aircraft Protection Package (from SN 4801)............306 712.1 Hydraulic Hoses and Fittings - Drive System, 2WD Models...............................................................................230 826.1 Operator Protection Structure (from SN 142)..........308 709.1 Remote Pilot Manifold (to SN 2674)........................224 827.1 Traveling Fall Arrest Anchor System........................310 713.1 Hydraulic Hoses and Fittings - Drive System, 4WD Models (to SN 538)............................................................232 Indices 713.2 Hydraulic Hoses and Fittings - Drive System, 4WD Models (from SN 539 to 957)............................................234 Part Description Index.......................................................322 713.3 Hydraulic Hoses and Fittings - Drive System, 4WD Models (from 958).............................................................236 Part Number Index.............................................................312 Cross References Fittings Cross Reference...................................................338 714.1 Hydraulic Hoses and Fittings - Turntable Components......................................................................238 715.1 Hydraulic Hoses and Fittings - Boom Components..242 Part No. 88618 Z-80/60 5 April 2016 Notes 6 Z-80/60 Part No. 88618 April 2016 Parts Stocking List Part No. 88618 Z-80/60 7 April 2016 How To Order Parts 8 Z-80/60 Part No. 88618 April 2016 Fax Order Form Part No. 88618 Z-80/60 9 001 Parts Stocking List April 2016 001.1 Parts Stocking List 10 Z-80/60 Part No. 88618 April 2016 001 Parts Stocking List 001.1 Parts Stocking List Item Part No. Description Qty. -- 1268 PAINT,AEROSOL,GENIE GRAY*** 12-ounce spray paint -- 1484 -- Item Part No. Description Qty. 6 62420 FILTER,AIR*** Perkins 404F-22T Models PAINT,AEROSOL,BRIGHT BLUE*** 12-ounce spray paint -- 1253750 V-belt (air pump) Perkins 404F-22T Models 28750 O-RING KIT,FIELD SVC,ALL PROD* O-ring kit, SAE -- 62421 FILTER,FUEL,PERKINS Perkins 404F-22T Models -- 32150 PAINT,WET,GENIE BLUE (1 GL)** 1-gallon -- 62433 FILTER,ELEMENT,30 MIC,75020 Perkins 404F-22T Models -- 32151 PAINT,WET,GENIE GRAY (1 GL)** 1-gallon -- 89765 BELT, V (PERKINS 404) Perkins 404F-22T Models -- 33994 PLUG AND CAP KIT-SERVICE,37 ** Plug and cap kit, SAE -- 94762 OIL FILTER - PERKINS Perkins 404F-22T Models -- 49612 O-RING KIT (ORFS FITTINGS) O-ring kit, Parker 7 62425 -- 60536 FUSE,20 AMP,MAXI (refer to figure 307.1) FILTER,AIR CLEANER, SUPERBOOM Deutz F3L-913 Models; to SN 338 -- 62430 FILTER,OIL, DEUTZ F4L913 Deutz F3L-913 Models; to SN 338 -- 66399 GREASE,DIELECTRIC 4 OZ** -- 90319 SENTRY SEAL -- 62431 -- 93500 PARKER DIGITAL PRESSURE GAUGE BELT,V, BLOWER, DEUTZ F4L913 Deutz F3L-913 Models; to SN 338 -- 75484 -- 94327 FUSE,30 AMP (refer to figure 307.1) FILTER,FUEL/WATER SEPARATOR Deutz F3L-913 Models; to SN 338 8 62425 1 27581 MANUAL,AEM SAFETY -- 31779 MANUAL,RESPON,A92.5 BOOM FILTER,AIR CLEANER, SUPERBOOM Deutz BF4L-2011 / TD2011-L04i Models; from SN 339 2 60857 FILTER,ELEMENT,BETA(5)=1000 All Models -- 102589 3 61326 FILTER ELEMENT,10 MICRON,60508 All Models V-BELT, DEUTZ F4L2011 Deutz BF4L-2011 / TD2011-L04i Models; from SN 339 -- 29560 FILTER,FUEL/WTR SEP, DTZ 1008 Deutz BF4L-2011 / TD2011-L04i Models; from SN 339 -- 49924 FILTER,OIL,DEUTZ F4L1011F Deutz BF4L-2011 / TD2011-L04i Models; from SN 339 9 62425 FILTER,AIR CLEANER, SUPERBOOM Deutz TD 2.9L4 Models -- 1253748 V-belt (alternator & water pump) Deutz TD 2.9L4 Models -- 1253750 V-belt (air pump) Deutz TD 2.9L4 Models -- 214228 FILTER, DEUTZ 2.9, FUEL Deutz TD 2.9L4 Models -- 236260 PRE-FILTER,FUEL,DEUTZ Deutz TD 2.9L4 Models -- 49924 FILTER,OIL,DEUTZ F4L1011F Deutz TD 2.9L4 Models 4 62420 FILTER,AIR*** Perkins 704-30 Models; to SN 328 -- 62421 FILTER,FUEL,PERKINS Perkins 704-30 Models; to SN 328 -- 62422 FILTER,OIL,PERKINS 704-30 (BB) Perkins 704-30 Models; to SN 328 -- 62423 BELT,V KIT, PERKINS 704-30 Perkins 704-30 Models; to SN 328 5 62420 FILTER,AIR*** Perkins 804D-33 Models; from SN 329 -- 101613 ELEMENT,OIL FILTER,PERKINS*** Perkins 804D-33 Models; from SN 329 -- 101614 ELEMENT,FUEL/WATER SEPARATOR Perkins 804D-33 Models; from SN 329 -- 102534 Part No. 88618 V-BELT, PERKINS 804C-33 Perkins 804D-33 Models; from SN 329 Z-80/60 11 001 Parts Stocking List April 2016 001.1 Parts Stocking List (continued) Item 12 Part No. Description Qty. 10 62420 FILTER,AIR*** GM 3.0L EFI Models -- 65620 PCV VALVE-GM 3.0L ENGINE GM 3.0L EFI Models -- 65621 BELT-FAN, GM 3.0L ENGINE GM 3.0L EFI Models -- 65622 SPARK PLUG-GM 3.0L ENGINE GM 3.0L EFI Models -- 65623 FILTER-OIL,GM 3.0L ENGINE GM 3.0L EFI Models -- 65626 FILTER-FUEL, GM 3.0L ENGINE GM 3.0L EFI Models -- 65627 FILTER-LPG, GM 3.0L ENGINE GM 3.0L EFI Models 11 52179 FILTER, FUEL LRG 425/423 EFI Ford LRG-425 Models -- 106490 SPARK PLUG, FORD LRG425 Ford LRG-425 Models -- 28656 FILTER,OIL,FORD Ford LRG-425 Models -- 33957 VALVE,PCV-FORD LRG*** Ford LRG-425 Models -- 52580 BELT,SERPENTINE,LRG425 EFI*** Ford LRG-425 Models -- 58967 FUEL PRESSURE REG,425EFI*** Ford LRG-425 Models -- 77295 FILTER ELEMENT,AIR,NOLFF LPG Ford LRG-425 Models 12 111797 FILTER, GAS, SAE J2044 FITTING Continental TME-27 Models -- 111914 REGULATOR,FUEL PRESS. TME27 Continental TME-27 Models -- 111917 OIL FILTER,TME 2.7L ENGINE Continental TME-27 Models -- 62420 FILTER,AIR*** Continental TME-27 Models Z-80/60 Part No. 88618 April 2016 001 Parts Stocking List 001.1 Parts Stocking List (continued) This Page Intentionally Left Blank Part No. 88618 Z-80/60 13 100 Decals April 2016 101.1 Decals with Word, Hydraulic Tank Side / Non-Steer End 14 Z-80/60 Part No. 88618 April 2016 100 Decals 101.1 Decals with Word, Hydraulic Tank Side / Non-Steer End Item Part No. Description Qty. 1 25994 DECAL, NOTICE, SHUTOFF VALVES...........................................1 2 27205 DECAL,ARROW YELLOW LRG 9".....................................................1 3 27206 DECAL,TRIANGLE,BLUE...............1 4 27207 DECAL,TRIANGLE,YELLOW..........1 5A 27564 DECAL,DANGER,ELEC.HAZ.STAY CLR.................................................1 to SN 2448 5B 114390 DECAL,DANGER,ELECT HAZARD***......................................1 from SN 2449 6 28158 DECAL,LABEL,UNLEADED GAS ONLY...............................................1 Option, fuel 7 28159 DECAL,DIESEL...............................1 Option, fuel 8 28160 DECAL,LABEL,LIQUID PROPANE.......................................1 Option, LPG tank Item Part No. Description Qty. 20 74692 HYD. FLUID, FIRE RES.QUINTOLUB**.........................1 Option, hydraulic oil 21 82161 DECAL,ENGINE SPEC,PERKINS***..........................1 Option, hydraulic oil 22A 82269 DECAL,GROUND CONTROL PANEL,Z80......................................1 to SN 3910 22B 230986 DECAL, GROUND CONTROL Z80..................................................1 from SN 3911 22C 230987 DECAL, SERVICE RECOVERY SWITCH..........................................1 from SN 3911 23 82296 DECAL, NOTICE TIRE SPECS.......2 (foam filled) 24 82366 SCREW,HHF,1/4-20X.75,8,ZAG......1 Option, hydraulic oil 25 82989 KUBOTA OIL FILTER.......................2 (hi-floatation) 26 97875 DECAL,WARN.WELD LINE INST.WORD....................................1 Option, weld cable line 27A 97890 DECAL,DANGER,GEN SAFETY RULES.............................................1 from SN 101 to 2448 27B 114389 DECAL,DANGER,GENERAL SAFETY...........................................1 from SN 2449 9 28174 DECAL,POWER TO PLATFORM 230V................................................1 10 28235 DECAL,POWER TO PLATFORM 115V................................................1 11 38149 DECAL,LABEL,PATENTS................1 (US Only) 12 43595 DECAL,DANGER,TIP-OVER,TIRES***.2 (foam filled) 13 44981 DECAL,LABEL,AIRLINE 110 PSI.....1 Option, airline to platform 28 114166 14 52865 DECAL,ANNUAL INSP***................1 (US Only) DECAL,LABEL,TRANSPORT DIAGRAM........................................1 29 114258 DECAL,DANGER,NO SMOKING.....1 15 52966 DECAL,COSMETIC,4 X 2...............1 Option, drive 30 133278 16 52967 DECAL,COSMETIC,4 X 4...............1 Option, drive DECAL,LOW/ULTRA LOW SULFR FUEL...............................................1 (Deutz - from SN 2178) (perkins - from SN 2025) 17A 65269 DECAL,NOTICE,OPERATING INST.................................................1 ANSI to SN 800 31 133400 DECAL,LABEL,WHEEL LOAD Z80***..............................................2 32 226518 17B 1000238 DECAL, NOTICE, OPERATING INST.................................................1 ANSI from SN 801 DECAL,INST,OPER INST,Z80,AUS.................................1 AUS 18 65278 DECAL,CAUTION,NO STEP...........2 19 72999 DECAL,LABEL,UCON HYDROLUBE..................................1 Option, hydraulic oil Part No. 88618 Z-80/60 15 100 Decals April 2016 102.1 Decals with Word, Engine Side / Steer End 16 Z-80/60 Part No. 88618 April 2016 100 Decals 102.1 Decals with Word, Engine Side / Steer End Item Part No. Description 1 27204 DECAL,ARROW BLUE....................1 2 27206 DECAL,TRIANGLE,BLUE...............1 3 27207 DECAL,TRIANGLE,YELLOW..........1 4A 27564 DECAL,DANGER,ELEC.HAZ.STAY CLR.................................................1 to SN 2448 DECAL,DANGER,ELECT HAZARD***......................................1 from SN 2449 DECAL,NOTICE,HAZARDOUS MAT'LS*...........................................1 to SN 2448 4B 5A 114390 28164 Qty. 5B 31788 DECAL,DANGER,BATTERY SAFETY***......................................1 from SN 2449 6 28174 DECAL,POWER TO PLATFORM 230V................................................1 Option 7 8 28175 28235 DECAL,COMPARTMENT ACCESS..........................................1 DECAL,POWER TO PLATFORM 115V................................................1 Option Item Part No. Description Qty. 16A 82204 DECAL,DANGER,HIGH VOLTAGE.........................................1 to SN 328 16B 97576 DECAL,EXPLOSION HAZARD.......1 from SN 329 to 2177 16C 128953 DECAL,ENGINE SPEC,DEUTZ,TD2011....................1 from SN 2178 17 82237 DECAL,DANGER,HIGH VOLTAGE.........................................2 Option, welder generator 18 82296 DECAL, NOTICE TIRE SPECS.......2 (foam filled) 19 82312 DECAL,COSMETIC,Z80..................1 20A 82403 DECAL, RELAY & FUSE PANELS...1 to SN 328 20B 97592 DECAL, LABEL,FUSE RELAY PANEL.............................................1 from SN 329 to SN 995 20C 122066 DECAL, RELAY & FUSE PANELS...1 from SN 996 to 2439 20D 122864 DECAL, RELAY & FUSE PANELS...1 from SN 2440 9 31060 DECAL,DANGER DO NOT ALTER SWTC..............................................1 21 82989 KUBOTA OIL FILTER.......................2 (hi-floatation) 10 43595 DECAL,DANGER,TIP-OVER,TIRES***.2 (foam filled) 22 97602 DECAL,NOTICE,PERKINS ENG SPEC*.............................................1 11 65278 DECAL,CAUTION,NO STEP...........2 23 111878 12 72053 DECAL,LABEL,STARTER BATTERY.........................................1 Option, generator DECAL,FUSE AND RELAY TME27.............................................1 continental engines only 24 111896 DECAL,ENG.SPECS,CONTINENTAL.1 continental engines only 25 114166 DECAL,LABEL,TRANSPORT DIAGRAM........................................1 26 114236 DECAL,LABEL,CB SYMBOL..........1 Option, circuit breaker 27 133400 DECAL,LABEL,WHEEL LOAD Z80***..............................................2 13 72168 DECAL,LABEL,CONTROLS BATTERY.........................................1 Option, battery 14 72169 DECAL,LABEL,PETRO CANADA***......................................1 Option, battery 15A 82202 DECAL,NOTICE,DEUTZ ENG SPEC...............................................1 to SN 328 15B 97758 DECAL,WARN.WELD LINE INST.WORD....................................1 from SN 329 to 2024 15C 122627 DECAL,T3 ENGINE SPEC.PERKINS..............................1 from SN 2025 Part No. 88618 Z-80/60 17 100 Decals April 2016 103.1 Decals with Word, Booms 18 Z-80/60 Part No. 88618 April 2016 100 Decals 103.1 Decals with Word, Booms Item Part No. Description 1 28161 DECAL,WARN,CRUSH HAZARD HAND..............................................3 2 28181 DECAL,WARN,FALL HAZARD........1 3 31060 DECAL,DANGER DO NOT ALTER SWTC..............................................3 4 82268 DECAL,COSMETIC,GENIE Z-80/60............................................1 5 82314 DECAL,DANGER,TIP-OVER...........1 6 82384 DECAL, LABEL, PBAS VOLTAGE....1 Part No. 88618 Qty. Z-80/60 19 100 Decals April 2016 104.1 Decals with Word, Platform 20 Z-80/60 Part No. 88618 April 2016 100 Decals 104.1 Decals with Word, Platform Item Part No. Description Qty. 1 28165 DECAL,INSTRUCT,FOOTSWITCH OPER..............................................1 2 28174 DECAL,POWER TO PLATFORM 230V................................................1 Item Part No. Description Qty. 16B 233131 DECAL, PLATFORM CONTROL PANEL.............................................1 from SN 4592 17A 82308 DECAL,CONTROL PANEL PROT 82281...............................................1 to SN 4591 top clear protection for the platform box decal 17B 1252716 DECAL, PROTECTIVE CONVER, Z80..................................................1 from SN 4592 18 82410 DECAL,WARNING,PANEL CRADLE..........................................2 Option, panel cradle 3 28176 DECAL,LABEL,MANUAL NOT HERE...............................................1 4 28177 DECAL,WARN,CRUSH HAZARD PLAT................................................2 5 28235 DECAL,POWER TO PLATFORM 115V................................................1 6 28236 DECAL,WARN,IMPROPER OPERATION....................................1 7 30080 DECAL,NOTICE,MAX LOAD 500 LBS..................................................1 19 82422 DECAL,PATCH,DRIVING LIGHT.....1 Option, Worklights 8A 33952 DECAL,DANGER,TILT ALARM.......1 to SN 2448 20 82862 DECAL,FIRE EXTINGUISHER.......1 Option, welder 8B 133236 DECAL,DANGER,TIPOVER,TILT 135*.................................................1 from SN 2449 21 97579 DECAL,DANGER,TIP-OVER,WELDER**.1 Option, welder 9 40434 DECAL,LANYARD ANCHORAGE POINT..............................................8 22 97815 DECAL,LABEL,LOWER MIDRAIL....1 23 97875 10 44981 DECAL,LABEL,AIRLINE 110 PSI.....1 Option, airline to platform DECAL,WARN.WELD LINE INST.WORD....................................1 Option, weld cable line 11 44986 DECAL,INSTR,SIDE FRC/WIND,AUS...............................1 (AUS) 24 97887 DECAL,INSTR,MAX SIDE FRC,ANSI........................................1 (ANSI/CSA) 12A 46468 DECAL,FUNCTION OVERRIDE.....1 Option, aircraft protection from SN 2463 to SN 5513 25A 97890 DECAL,DANGER,GEN SAFETY RULES.............................................1 from SN 101 to 2448 12B 133163 DECAL,FUNCTION OVERRIDE.....1 Option, aircraft protection from SN 5514 25B 114389 DECAL,DANGER,GENERAL SAFETY...........................................1 from SN 2449 13A 65269 DECAL,NOTICE,OPERATING INST.................................................1 ANSI to SN 800 26 226518 DECAL,INST,OPER INST,Z80,AUS.................................1 AUS 13B 1000238 DECAL, NOTICE, OPERATING INST.................................................1 ANSI from SN 801 27 T112773 TAPE, PROTECTIVE MASK............2 from SN 2992 14 72875 DECAL,WARNING,PIPE CRADLE,BOOM..............................2 Option, pipe cradle 15 82237 DECAL,DANGER,HIGH VOLTAGE.........................................2 Option, welder 16A 82281 DECAL,PLAT CONTROL PANEL,Z80......................................1 to SN 4591 Part No. 88618 Z-80/60 21 100 Decals April 2016 105.1 Decals with Symbols, Hydraulic Tank Side / Non-Steer End 22 Z-80/60 Part No. 88618 April 2016 100 Decals 105.1 Decals with Symbols, Hydraulic Tank Side / Non-Steer End Item Part No. Description Qty. 1 27205 DECAL,ARROW YELLOW LRG 9".....................................................1 2 27206 DECAL,TRIANGLE,BLUE...............1 3 27207 4 28158 Part No. Description 17 82671 DECAL,LABEL,WELD LINE INST,SYM........................................1 Option, weld cable DECAL,TRIANGLE,YELLOW..........1 18 82924 DECAL,LABEL,UNLEADED GAS ONLY...............................................1 Option, fuel DECAL,CAUTION,SHUTOFF VALVES**........................................1 to SN 2448 19 82990 DECAL,LABEL,TIRE PRESS,HIFLOAT.............................2 (hi-floatation) 20 114166 DECAL,LABEL,TRANSPORT DIAGRAM........................................1 21 114249 DECAL,LABEL,TIPOVER,TIRES,SYMB.2 from SN 2449 5 28159 DECAL,DIESEL...............................1 Option, fuel 6 28160 DECAL,LABEL,LIQUID PROPANE.......................................1 Option, LPG Tank Item Qty. 7 28174 DECAL,POWER TO PLATFORM 230V................................................1 22 114251 8 28235 DECAL,POWER TO PLATFORM 115V................................................1 DECAL,LABEL,NO SMOKING,SYMB............................1 23 133400 9 44981 DECAL,LABEL,AIRLINE 110 PSI.....1 Option, airline to platform DECAL,LABEL,WHEEL LOAD Z80***..............................................2 10 52966 DECAL,COSMETIC,4 X 2...............1 Option, drive 11 52967 DECAL,COSMETIC,4 X 4...............1 Option, drive 12A 82246 DECAL,LABEL,113 DB***...............1 (CE Only) to SN 2510 12B 133411 DECAL,LABEL,106 DB***...............1 (CE Only) from SN 2511 13A 82269 DECAL,GROUND CONTROL PANEL,Z80......................................1 to SN 3910 13B 230986 DECAL, GROUND CONTROL Z80..................................................1 from SN 3911 13C 230987 DECAL, SERVICE RECOVERY SWITCH..........................................1 from SN 3911 14A 82544 DECAL,DANGER,ELEC.HAZ.STAY CLR.................................................1 to SN 2448 14B 133067 DECAL,DANGER,ELEC.HAZ.STAY CLR.................................................1 from SN 2449 15A 82607 DECAL,CAUTION,NO STEP***.......2 to SN 2448 15B 65278 DECAL,CAUTION,NO STEP...........2 from SN 2449 16 82487 DECAL,SYMBOL-READ THE MANUAL..........................................1 Part No. 88618 Z-80/60 23 100 Decals April 2016 106.1 Decals with Symbols, Engine Side / Steer End 24 Z-80/60 Part No. 88618 April 2016 100 Decals 106.1 Decals with Symbols, Engine Side / Steer End Item Part No. Description 1 27204 DECAL,ARROW BLUE....................1 2 27206 DECAL,TRIANGLE,BLUE...............1 3 27207 DECAL,TRIANGLE,YELLOW..........1 4 28174 DECAL,POWER TO PLATFORM 230V................................................1 Option 5 28235 DECAL,POWER TO PLATFORM 115V................................................1 Option 6 82312 DECAL,COSMETIC,Z80..................1 7 82473 DECAL,SYMBOL-COMP ACCESS..........................................1 8 82481 DECAL,SYMBOL-BATTERY SAFETY...........................................1 from SN 2449 9A 82544 DECAL,DANGER,ELEC.HAZ.STAY CLR.................................................1 to SN 2448 9B 133067 DECAL,DANGER,ELEC.HAZ.STAY CLR.................................................1 from SN 2449 10A 82607 DECAL,CAUTION,NO STEP***.......2 to SN 2448 10B 65278 DECAL,CAUTION,NO STEP...........2 from SN 2449 11 82990 DECAL,LABEL,TIRE PRESS,HIFLOAT.............................2 (hi-floatation) 12 114166 DECAL,LABEL,TRANSPORT DIAGRAM........................................1 13 114236 DECAL,LABEL,CB SYMBOL..........1 (MTE generator option) 14 114249 DECAL,LABEL,TIPOVER,TIRES,SYMB.2 from SN 2449 15 133400 DECAL,LABEL,WHEEL LOAD Z80***..............................................2 Part No. 88618 Qty. Z-80/60 25 100 Decals April 2016 107.1 Decals with Symbols, Booms 26 Z-80/60 Part No. 88618 April 2016 100 Decals 107.1 Decals with Symbols, Booms Item Part No. Description 1 82268 DECAL,COSMETIC,GENIE Z-80/60............................................1 2 82472 DECAL,WARNING,CRUSHING HAZARD..........................................3 3 114247 DECAL,LABEL,FALL HAZARD***....1 4 114252 DECAL,LABEL,TIP OVER LMT SWTCH...........................................4 Part No. 88618 Qty. Z-80/60 27 100 Decals April 2016 108.1 Decals with Symbols, Platform 28 Z-80/60 Part No. 88618 April 2016 100 Decals 108.1 Decals with Symbols, Platform Item Part No. Description 1 28174 DECAL,POWER TO PLATFORM 230V................................................1 2 28235 DECAL,POWER TO PLATFORM 115V................................................1 3 40434 DECAL,LANYARD ANCHORAGE POINT..............................................8 4 44981 DECAL,LABEL,AIRLINE 110 PSI.....1 Option, airline to platform 5A 82281 DECAL,PLAT CONTROL PANEL,Z80......................................1 to SN 4591 5B 233131 DECAL, PLATFORM CONTROL PANEL.............................................1 from SN 4592 6A 82308 DECAL,CONTROL PANEL PROT 82281...............................................1 top clear protection for the platform box decal, to SN 4591 6B 1252716 DECAL, PROTECTIVE CONVER, Z80..................................................1 from SN 4592 7 82422 DECAL,PATCH,DRIVING LIGHT.....1 Option, worklights 8 82487 DECAL,SYMBOL-READ THE MANUAL..........................................1 9A 82545 DECAL,DANGER,MAX LOAD 227 KG**.................................................1 to SN 2448 9B 82601 DECAL,LABEL,MAX CAPACITY***...................................1 from SN 2449 10 82548 DECAL,WARN,CRUSH HAZARD PLAT................................................2 11 82577 DECAL,PLATFORM OVERLOAD PATCH.............................................1 (CE) Option 12 82602 DECAL,DANGER,MAX SIDE FRC,667N........................................1 ANSI 13 82603 DECAL,DRIVE ENABLE PATCH***.........................................1 14 82604 DECAL,DANGER,SIDE FRC 400N................................................1 CE 15 82671 DECAL,LABEL,WELD LINE INST,SYM........................................1 Option, weld cable Part No. 88618 Qty. Item Z-80/60 Part No. Description Qty. 16 97815 DECAL,LABEL,LOWER MIDRAIL....1 17 114248 DECAL,LABEL,TIPOVER,TILT AL SY....................................................1 from SN 2449 18 T112773 TAPE, PROTECTIVE MASK............2 from SN 2992 29 200 Drive Chassis Components April 2016 201.1 2WD Steer Axle Linkage 30 Z-80/60 Part No. 88618 April 2016 200 Drive Chassis Components 201.1 2WD Steer Axle Linkage Item Part No. Description Qty. 1 6090 SCREW,HHC,1/4-20 X .75 2 6356 WASHER,LOCK,.25 3 6638 WASHER,FLAT,USS,1/4"Y 4 59370 CYLINDER,STEER.........................2 -- 88349 SEAL KIT,STEER CYL*** 5 88226 -- 25817 Item Part No. Description Qty. 26 107864 KIT,SERVICE,STEER SENSOR,Z80..................................1 complete, (calibration required after replacement) -- 107862 KIT,SERVICE,STEER SENSOR (calibration required after replacement) SPINDLE,STEER YOKE LH,2WD....1 -- 49817 SCREW,PHILLIPS,PHM,10-32 X1.25 BEARING,1.00IDX1.25ODX1.00L -- 60440 CONN,RECEP 3 WAY, 14-18GA 60441 LOCK,RECEP 3 WAY,14-18GA 6 27698 BEARING,2.50IDX2.75ODX2.00L....2 -- 7 82908 FRONT STEER AXLE ASSY. Z80....1 -- 60609 COVER,STEERING SENSOR -- 119620 BEARING,1.75IDX2.00ODX1.50L -- 60746 BUSHING, STRAIN RELIEF, 1" 8 60555 WASHER,THRUST 5 X 1.81 BRONZE -- 75631-3700 HOSE,AIR 3/8 75632-300 TUBING,HEAT SHRINK THICK .75 83130 TERM,NI PIN,S&F,16-18GA,BULK 9 8255 SCREW,HHC,3/8-16 X .75 -- 10 6021 WASHER,LOCK,.375 -- 11 45226 ROD END,.375 X 3.69.....................2 12 88067 PIN,1.75" OD X 4.25........................2 13 119620 BEARING,1.75IDX2.00ODX1.50L....4 14 94794 SEAL,GREASE...............................2 15 94793 BEARING,INNER CONE.................2 16 34127 NUT,LUG,3/4-16 X 7/8 RADIUS.....20 17 Ref. Wheel and Tire Assembly (refer to 202.1) 18 34627 NUT,SPINDLE,2.00-12....................1 -- 34628 PIN,COTTER,.375 X 3.5 19 94795 CAP,DUST.......................................2 20 34626 WASHER,FLAT,2.0 X 4.5 X .25 21 94796 BEARING,OUTER CONE...............2 22 94789 HUB ASSY W/RACES.....................2 -- 73076 HUB RACE,INNER -- 94791 HUB RACE,OUTER -- 94792 STUD,WHEEL,3/4-16 23 88225 SPINDLE,STEER YOKE RH,2WD....1 bearings included -- 25817 BEARING,1.00IDX1.25ODX1.00L 24 88066 PIN,1.75" OD X 4.25........................2 to SN 3225 -- 229398 PIN,1.75DIA X 4.0LG from SN 3226 25 60618 ACTIVATOR,STEER SENSOR........2 -- 60747 SHIM,STEER SENSOR ACTIVATOR Part No. 88618 Z-80/60 31 200 Drive Chassis Components April 2016 202.1 4WD Steer Axle Linkage (to SN 3225) 32 Z-80/60 Part No. 88618 April 2016 200 Drive Chassis Components 202.1 4WD Steer Axle Linkage (to SN 3225) Item Part No. Description Qty. 1A 88258 TIRE & WHEEL ASSY,FOAM RH, Z80..................................................2 RT, Foam-filled, right -- 88259 TIRE & WHEEL,ASSY,FOAM LH, Z80 RT, Foam-filled, left 1B 101945 TIRE & WHEEL ASSY,FOAM N-M RH RT, Foam-filled, Non-marking, right -- 101944 TIRE & WHEEL ASSY,FOAM N-M LH RT, Foam-filled, Non-marking, left 1C 227806 TIRE & WHEEL ASSY,FOAM RH,Z80 RT, Foam-filled RNU, right -- 227807 TIRE & WHEEL,ASSY,FOAM LH, Z80 RT, Foam-filled RNU, left 1D 228800 TIRE & WHEEL ASSY,FOAM N-M LH RT, Foam-filled RNU, Non-marking, left Item Part No. Description Qty. -- 77806 SEAL KIT,DRIVE MOTOR*** to SN 538 4A 102777 MOTOR,PISTON,2SPD,45CC.........2 from SN 539 to SN 957 -- 102155 BEARING,BALL DRIVE SHAFT from SN 539 to SN 957 -- 102160 RING, RETAINING from SN 539 to SN 957 -- 27067 SEAL,SHAFT-SUNDSTRAND*** from SN 539 to SN 957 -- 72883 SHAFT - OUTPUT (64290) from SN 539 to SN 957 4B 101070 MOTOR,PISTON,2 SPEED,45CC....2 from SN 958 -- 106098 SEAL KIT,MOTOR,LC/KC*** from SN 958 -- 228801 TIRE & WHEEL ASSY,FOAM N-M RH RT, Foam-filled RNU, Non-marking, right -- 121668 MOTOR,PISTON,2 SPEED,45CC/18CC (high flotation option); from SN 3156 1E 101769 ASSEMBLY,TIRE,445D50/710,RH RT, Air-filled, Flotation, right; to SN 3155 5 77527 O-RING, MOTOR,GREEN(81382)...2 to SN 538 -- 101011 WHEEL,28.00X15.00 for 101769 and 101770 (10 holes wheel) 6 102157 O-RING,.070 X .239,VITON 75D from SN 539 to SN 957 -- 106117 O-RING,2-010,VITON from SN 958 -- 101234 TIRE,445D50/710,18PR,OUTRIGGER for 101769 and 101770 7 102555 -- 101770 ASSEMBLY,TIRE,445D50/710,LH RT, Air-filled, Flotation, left; to SN 3155 O-RING,.103 X 3.737,VITON,75D from SN 539 to SN 957 -- 106118 O-RING,2-157,VITON*** from SN 958 1F 227772 Z80 HF WHEEL ASSEMBLY,RH RT, Air-filled, Flotation, right; from SN 3156 to 3225 8 73455 SCREW,HHC,5/8-11 X 2.25 GR8...............................................16 to SN 538 -- 101234 TIRE,445D50/710,18PR,OUTRIGGER for 227772 and 227773 -- 102790 SCREW,HHC,5/8-11 X 3.25 GRD 8 from SN 539 to SN 957 -- 226562 Z80 HF WHEEL,28.00 X 15.00 for 227772 and 227773 (11 holes wheel) -- 111155 SCREW,FLANGE,HHC,5/8-11X2,GR8 (high flotation option); from SN 3156 -- 81110 -- 227773 Z80 HF WHEEL ASSEMBLY,LH RT, Air-filled, Flotation, left; from SN 3156 to 3225 SCREW,HHC,5/8-11 X 2 GRD.8 from SN 958 9 13064 WASHER,FLAT,.625 HARDENED..................................16 (machines from SN 101 to 270 are required to use two washers p/n 13064 per screw p/n 73455) 10 81381 WHEEL DRIVE W/BRAKE,60.2:1....2 to SN 538 -- 101284 WHEEL STUD, 3/4-16 X 60MM to SN 538 2 75101 SCREW,SHC,1/2-13 X 1.25,A574....4 -- 123164 SCREW,FLANGE,1/2-13X1.25,GR 8 (high flotation option); from SN 3156 3 13066 WASHER,FLAT,.5 HARDENED.......4 4 81382 MOTOR,PISTON,2 SPEED,45CC....2 to SN 538 Part No. 88618 Z-80/60 33 200 Drive Chassis Components April 2016 202.1 4WD Steer Axle Linkage (to SN 3225) (continued) Item Part No. Description -- 102169 O-RING & SHAFT(81381) to SN 538 -- 102170 Qty. Item Part No. Description Qty. -- 111363 O-RING, COVER (81381) to SN 538 O-RING,DISCONNECT ROD (111060) from SN 958 -- 146494 BEARING KIT from SN 958 -- 102491 O-RING, DISCONNECT ROD to SN 538 -- 146495 -- 102492 O-RING, GEAR RING (81381) to SN 538 O-RING from SN 958 -- 226213 END COVER,WHEEL DRIVE *** includes O-ring part 226215; from SN 958 -- 102493 SEAL,SHAFT (81381) to SN 538 -- 102494 SPRING,DOWEL SLEEVE (81381) to SN 538 -- 226215 END COVER O-RING,WHEEL DRIVE from SN 958 -- 58280 BOLT,SCREW,WHEEL DRIVE CAP to SN 538 -- 235155 RETAINING RING, OD 8.250 LARGE SNAP RING FOR COVER -- 74439 COVER,DISCONNECT ROD* to SN 538 -- 237228 KIT,BRAKE PIST & SPRI (111090) -- 33441 -- 77525 BRAKE DISC, KIT (81381) to SN 538 STUD,WHEEL,3/4-16, ( 34115 ) from SN 958 -- 98692 RING RETAINING snap ring to hold end cover in place, not included in assy 226213; from SN 958 10C 81383 WHEEL DRIVE,2WD 92.5:1............2 (2WD or high flotation option); to SN 868 -- 101533 SEAL KIT (81383) (2WD or high flotation option); to SN 868 -- 101534 BRAKE DISC KIT (81383) (2WD or high flotation option); to SN 868 10D 102719 WHEEL DRIVE W/BRAKE,91.97:1...........................2 (2WD or high flotation option); from SN 869 to 3155 -- 1111407 Brake Piston and Spring Kit (2WD or high flotation option); from SN 869 to 3155 -- 77526 SEAL KIT, BRAKE (81381) to SN 538 10A 102778 WHEEL DRIVE W/BRAKE,59.28:1...........................2 from SN 539 to SN 957 -- 102535 KIT,BRAKE DISC (102778) from SN 539 to SN 957 -- 102536 KIT,O-RING (102778) from SN 539 to SN 957 -- 102557 SEAL KIT,WHEEL HUB (102778) from SN 539 to SN 957 -- 102558 BEARING KIT,WHEEL HUB (102778) from SN 539 to SN 957 -- 22811 O-RING,MOTOR TO BRAKE*** from SN 539 to SN 957 -- 33441 STUD,WHEEL,3/4-16, ( 34115 ) from SN 539 to SN 957 -- 58284 COVER PLATE,WHEEL DRIVE,HW3*** from SN 539 to SN 957 -- 111158 WHEEL DRIVE W/BRAKE,57.49:1...........................2 from SN 958 KIT,CLOSING CAP (2WD or high flotation option); from SN 869 to 3155 -- 111403 CAP,DISENGAGE,4HP/4HB*** from SN 958 KIT,CLOSING COVER (102719) (2WD or high flotation option); from SN 869 to 3155 -- 111404 KIT,PIN (102719) (2WD or high flotation option); from SN 869 to 3155 -- 111405 KIT,DISC BRAKE (102719) (2WD or high flotation option); from SN 869 to 3155 10B -- 34 111090 106122 -- 111361 SEAL KIT (111090) from SN 958 -- 111362 BOLT,WHEEL DRIVE CAP(106122) from SN 958 Z-80/60 Part No. 88618 April 2016 200 Drive Chassis Components 202.1 4WD Steer Axle Linkage (to SN 3225) (continued) Item Part No. Description -- 220254 STUD (102711) (2WD or high flotation option); from SN 869 to 3155 10E 121291 WHEEL DRIVE,86.74:1*** high flotation option (refer to 207.1); from SN 3156 11 88066 PIN,1.75" OD X 4.25........................2 12 60618 ACTIVATOR,STEER SENSOR........2 -- 60747 SHIM,STEER SENSOR ACTIVATOR 13 49819 SCREW,PHILLIPS,PHM,10-32 X .5 14 6607 WASHER,LOCK,#10 PLTD 15 146437 WELDMENT, GUIDE BRACKET.....2 16 Qty. Ref. Steer Sensor Assembly (refer to 201.1) 17 8255 SCREW,HHC,3/8-16 X .75 18 6021 WASHER,LOCK,.375 19 6090 SCREW,HHC,1/4-20 X .75 20 6356 WASHER,LOCK,.25 21 6638 WASHER,FLAT,USS,1/4"Y Part No. 88618 Z-80/60 35 200 Drive Chassis Components April 2016 202.2 4WD Steer Axle Linkage (from SN 3226) 36 Z-80/60 Part No. 88618 April 2016 200 Drive Chassis Components 202.2 4WD Steer Axle Linkage (from SN 3226) Item Part No. Description Qty. Item Part No. Description Qty. 1A 121286 TIRE & WHEEL ASSY,RT LP FOAM,L RT, Foam-filled, left (11 holes) 8 -- 121287 TIRE & WHEEL ASSY,RT LP FOAM,R RT, Foam-filled, right (11 holes) 9 229398 PIN,1.75DIA X 4.0LG 10 60618 ACTIVATOR,STEER SENSOR........2 -- 60747 SHIM,STEER SENSOR ACTIVATOR 11 49819 SCREW,PHILLIPS,PHM,10-32 X .5 Ref. YOKE ASSEMBLY (refer to 203.1) 1B 121271 TIRE & WHEEL ASSY,FOAM NM,LH RT, Foam-filled, Non-marking, left -- 121272 TIRE & WHEEL ASSY,FOAM NM,RH RT, Foam-filled, Non-marking, right 12 6607 WASHER,LOCK,#10 PLTD 13 121307 WELDMENT,GUIDE BRACKET,YOKE 1C 227804 TIRE & WHEEL ASSY,RT LP FOAM,L RT, Low Profile, Foam-filled RNU, left 14 75051 SCREW,SER FLNG3/8UNCX3/4ZNYEL -- 227805 TIRE & WHEEL ASSY,RT LP FOAM,R RT, Low Profile, Foam-filled RNU, right 15 1D 227985 TIRE & WHEEL ASSY,FOAM, NM,LH RT, Foam-filled, Non-marking, RNU, left -- 228805 TIRE & WHEEL ASSY,FOAM NM,RH RT, Foam-filled, Non-marking, RNU, right 1E 227772 Z80 HF WHEEL ASSEMBLY,RH RT, Air-filled, Flotation, right -- 101234 TIRE,445D50/710,18PR,OUTRIGGER for 227772, 227773 -- 226562 Z80 HF WHEEL,28.00 X 15.00 for 227772, 227773 -- 227773 Z80 HF WHEEL ASSEMBLY,LH RT, Air-filled, Flotation, left 1F 139828 TIRE WHEEL ASSY,LEFT,SOLID RT, solid rubber, left -- 139829 TIRE WHEEL ASSY,RIGHT,SOLID RT, solid rubber, right 2 227778 SCREW, HHF,M12-1.75X30,10.9.....4 -- 106098 SEAL KIT,MOTOR,LC/KC*** use with motor 101070 3A 101070 MOTOR,PISTON,2 SPEED,45CC....2 3B 121668 MOTOR,PISTON,2 SPEED,45CC/18CC (high flotation option) 4 106117 O-RING,2-010,VITON 5 106118 O-RING,2-157,VITON*** 6 227779 SCREW,HHF,M16-2.0X50 10.9.....24 7A 227775 WHEEL DRIVE,W/BRAKE 57.49:1 (refer to 206.1) 7B 227776 WHEEL DRIVE W/BRAKE 86.74:1 high flotation option (refer to 207.1) Part No. 88618 Z-80/60 Ref. Steer Sensor Assembly (refer to 201.1) 16 6090 SCREW,HHC,1/4-20 X .75 17 6356 WASHER,LOCK,.25 18 6638 WASHER,FLAT,USS,1/4"Y 37 200 Drive Chassis Components April 2016 203.1 Front Steer Axle (to SN 3225) 38 Z-80/60 Part No. 88618 April 2016 200 Drive Chassis Components 203.1 Front Steer Axle (to SN 3225) Item Part No. Description 1 59370 CYLINDER,STEER.........................2 -- 88349 SEAL KIT,STEER CYL*** 2 8255 SCREW,HHC,3/8-16 X .75 3 6021 WASHER,LOCK,.375 4 25284 ROD END,.375 X 2.25***.................4 5 6175 SCREW,HHC,3/8-16 X 1 6 88241 SHIM,GALVANIZED STEER YOKE 7 25817 BEARING,1.00IDX1.25ODX1.00L....4 8 88066 PIN,1.75" OD X 4.25........................2 9A 81985-S STEER YOKE,4WD,LF/RR,ASSEMBLY.......1 includes items 7 and 17, to SN 2508 -- 146411 Z80 STEER YOKE, LF/RR ASSY. includes items 7 and 17, from SN 2509 -- 233112 Z80 STEER YOKE, LF/RR ASSY. Hi-Flotation option, includes items 7 and 17, from SN 3156 10 45226 ROD END,.375 X 3.69.....................2 11 88067 PIN,1.75" OD X 4.25........................2 12 88069 PLATE,KING PIN RETAINER *........2 13 6097 WASHER,FLAT,USS,3/8",Y 14 27698 BEARING,2.50IDX2.75ODX2.00L....2 15 82908 FRONT STEER AXLE ASSY. Z80....1 includes items 14, to SN 2508 -- 146262 FRONT STEER AXLE ASSY. Z80 includes items 14, from SN 2509 16 60555 WASHER,THRUST 5 X 1.81 BRONZE 17 119620 BEARING,1.75IDX2.00ODX1.50L....4 81983-S STEER YOKE,4WD,RF/LR,ASSEMBLY.......1 includes items 7 and 17, to SN 2508 -- 146410 Z80 STEER YOKE, RF/LR ASSY. includes items 7 and 17, from SN 2509 -- 233111 Z80 STEER YOKE, RF/LR ASSY. Hi-Flotation option, includes items 7 and 17, from SN 3156 19 30734 PIN,1.00DIAX2.88LG,1HOLE..........4 18A Part No. 88618 Qty. Z-80/60 39 200 Drive Chassis Components April 2016 203.2 Front Steer Axle (from SN 3226) 40 Z-80/60 Part No. 88618 April 2016 200 Drive Chassis Components 203.2 Front Steer Axle (from SN 3226) Item Part No. Description 1 74389 RUE RING 1.00...............................4 2 19440 PIN,CLEVIS,1 X 2.5 LG...................4 3 59370 CYLINDER,STEER.........................2 -- 88349 SEAL KIT,STEER CYL*** 4 6175 SCREW,HHC,3/8-16 X 1 5 88241 SHIM,GALVANIZED STEER YOKE 6 25817 BEARING,1.00IDX1.25ODX1.00L....4 7 229398 PIN,1.75DIA X 4.0LG......................2 8 51144 BEARING,1.75IDX2.00ODX1.25L....2 9 75051 SCREW,SER FLNG3/8UNCX3/4ZNYEL 10 230981 ASSY,Z80 YOKE, W/BEARINGS,L...............................1 (includes items 6, 8 and 11) LF / RR ASSEMBLY 11 119620 BEARING,1.75IDX2.00ODX1.50L....2 12 8255 SCREW,HHC,3/8-16 X .75 13 6021 WASHER,LOCK,.375 14 45226 ROD END,.375 X 3.69 15 88067 PIN,1.75" OD X 4.25........................2 16 88069 PLATE,KING PIN RETAINER *........2 17 6097 WASHER,FLAT,USS,3/8",Y 18 60555 WASHER,THRUST 5 X 1.81 BRONZE 19 27698 BEARING,2.50IDX2.75ODX2.00L....2 20 230980 ASSY,STEER AXLE, W/BEARINGS..................................1 (includes items 6 and 19) 21 230982 ASSY,Z80 YOKE, W/BEARINGS,RT............................1 (includes items 6, 8 and 11) RF / LR ASSEMBLY Part No. 88618 Qty. Z-80/60 41 200 Drive Chassis Components April 2016 204.1 Axle Installation 42 Z-80/60 Part No. 88618 April 2016 200 Drive Chassis Components 204.1 Axle Installation Item Part No. Description -- 88147 HARNESS,DRIVE CHASSIS 2WS 2 Wheel Steer -- 88139 HARNESS,DRIVE CHASSIS 4WS Z-80 4 Wheel Steer -- 61283 1 Qty. Item Part No. Description Qty. 19 81330 CYLINDER,OSCILLATE***..............2 -- 33428 VALVE,COUNTERBALANCE -- 43018 SEAL KIT (39345) -- 77519 SEAL KIT,OSC CYLINDER (81330)* SLEAVING,PARKER TEK,2.00" 20 81498 PIN,1.75DIAX4.50LG,THREADED...4 Ref. Traction Manifold (refer to 701.1 or 703.1) 21 8178 SCREW,HHC,3/8-16 X 2.5 22 45226 ROD END,.375 X 3.69.....................6 -- 6033 WASHER,LOCK,0.5" 23 30418 ROD END,0.5 X 3.75***...................2 -- 6095 WASHER,FLAT,USS,1/2",Y 24 81378 PIN,2.50DIAX27.63LG,1HOLE........2 -- 8177 SCREW,HHC,1/2-13 X 1.5 25 2 101529 COVER,DRIVE CHASSIS,REAR ASSY...............................................1 (circle end) 26 121371 PIN,1.75DIA X 10.50LG,2 RING.....2 from SN 2509 27 825759 SNAP RING,EXTERNAL,1.75,ZAG...........4 from SN 2509 28 81598 PIN,1.75DIAX10.75LG,1HOLE........2 to SN 2508 29 5224 SCREW,HHC,3/8-16 X 2 to SN 2508 30 45226 ROD END,.375 X 3.69 to SN 2508 31 4828 NUT,NYLOCK,3/8-16 to SN 2508 Ref. FRONT STEER AXLE ASSY (refer to 203.1 and 203.2 ) 3 6090 SCREW,HHC,1/4-20 X .75 4 6356 WASHER,LOCK,.25 5 6638 WASHER,FLAT,USS,1/4"Y 6 56912 SPRING CLIP,1/4-20,.025-.15X.5.....8 7 101530 COVER,DRIVE CHASSIS,FRONT ASSY...............................................1 (square end) 8 10107 SCREW,HHC,5/16-18 X .75 9 5397 WASHER,FLAT,USS,5/16",Y 10 6782 NUT,NYLOCK,5/16-18 11 50154 CONTROL BOX ASSY,DRIVECHASSIS....................1 (DCON) 32 102941 Z80 REAR AXLE ASSY.STEER(SERV)......................1 4 Wheel Steer; to SN 2508 Ref. 2WS or 4WS Oscillate Manifold (refer to 702.1, 702.2, 704.1 or 704.2) -- 146263 REAR STEER AXLE ASSY. Z80 4 Wheel Steer; from SN 2509 to 3225 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5 to SN 2490 -- 230992 122202 SCREW,FLANGE,HHC,3/8-16X1.25 from SN 2491 ASSY,STEER AXLE NON OSC,W/BEAR 4 Wheel Steer; from SN 3226 33 75101 SCREW,SHC,1/2-13 X 1.25,A574....2 to SN 3225 12 13 -14 4828 NUT,NYLOCK,3/8-16 to SN 2490 -- 227778 -- 29868 SPRING CLIP,3/8-16,.05-.20X.73 from SN 2491 SCREW, HHF,M12-1.75X30,10.9.....2 from SN 3226 34 13064 PLATE,STEER MANIFOLD MOUNT to SN 2490 WASHER,FLAT,.625 HARDENED....2 to SN 3225 35 88351 MOTOR,PISTON,2 SPEED,45CC 2WD.................................................2 (2WD) to SN 868 15 -- 88103 146340 PLATE MANIFOLD MOUNT from SN 2491 16 8177 SCREW,HHC,1/2-13 X 1.5 17 6033 WASHER,LOCK,0.5" 18 6095 WASHER,FLAT,USS,1/2",Y Part No. 88618 --- Z-80/60 Ref. Hydraulic Drive Motor, 4WD (4WD refer to 202.1 and 202.2) 102717 MOTOR,PISTON,HYD,45CC/19.5CC.2 (2WD) from SN 869 43 200 Drive Chassis Components April 2016 204.1 Axle Installation (continued) Item Part No. Description -- 106098 SEAL KIT,MOTOR,LC/KC*** (2WD) used with drive motor 102717; from SN 869 -- 88356-175R7 SWITCH,LIMIT,TAB,BLUE,PLASTIC part of LS harness item 88383 and 88382 -- 77806 SEAL KIT,DRIVE MOTOR*** (2WD) use with drive motor 88351; to SN 868 -- 110771-175R7 SWITCH,LIMIT,TAB,BLUE,METAL can be used in place of LS item 88356-175R7 36 44 Qty. Ref. Drive Hub with Brake 2WD or 4WD; (refer to 202.1 and 202.2) 37 101531 REAR AXLE ASSEMBLY Z80 NON STR.................................................1 to SN 3155 -- 230989 ASSY,NON-STEER AXLE W/BEARINGS from SN 3226 -- 233110 REAR AXLE ASSEMBLY Z80 NON STR from SN 3156 to 3225 38 88210P PLATE,AXLE COVER PAINTED......2 to SN 3225 -- 121349 FORMING,COVER,REAR AXLE from SN 3226 39 73455 SCREW,HHC,5/8-11 X 2.25 GR8...............................................16 to SN 3225 -- 227779 SCREW,HHF,M16-2.0X50 10.9 from SN 3226 40 13064 WASHER,FLAT,.625 HARDENED..................................16 to SN 3225 41 27698 BEARING,2.50IDX2.75ODX2.00L....2 42 88092P BAR,AXLE ROTATION STOP PAINT..............................................2 43 81610 SHIM,AXLE ROTATION STOP,16G 44 81609 SHIM,AXLE ROTATION STOP,22G 45 53387 GUARD, HOSE PROTECTOR.........1 46 49819 SCREW,PHILLIPS,PHM,10-32 X .5 47 6607 WASHER,LOCK,#10 PLTD 48 6178 NUT,NYLOCK,10-32 49 8255 SCREW,HHC,3/8-16 X .75 50 6021 WASHER,LOCK,.375 51 88082P FORMING,SWITCH MOUNT..........2 52 88083P PLATE,SWITCH MOUNT................2 53 88383 HARNESS,LS,OP,OSCILLATE,LH...1 (shown) -- 88382 HARNESS,LS,OP,OSCILLATE,RH...1 Item 54 Z-80/60 Part No. 9145 Description Qty. SCREW,HHC,1/2-13 X 2.5,GR5 Part No. 88618 April 2016 200 Drive Chassis Components 204.1 Axle Installation (continued) This Page Intentionally Left Blank Part No. 88618 Z-80/60 45 200 Drive Chassis Components April 2016 205.1 Drive Chassis and Axle Counterweights 46 Z-80/60 Part No. 88618 April 2016 200 Drive Chassis Components 205.1 Drive Chassis and Axle Counterweights Item Part No. Description 1 29764 NUT,NYLOCK,1-8 2 38859 WASHER,FLAT,USS,1",Y................4 3 122770 SCREW,HHC, 1-8 X 19.5 GRD2 4 94723 PLATE,CW,HI-FLO,SAND OPT,RH...........................................1 -- 111533 PLATE,CW,HI-FLO,SAND,OPT,LH 5 94726 WELDMENT,COUNTERWEIGHT,PLUG.4 6 30798 SCREW,HHC,1-8 X 4.5 GRD.5 7 29605 WASHER,LOCK,1" 8 88482 CASTING,CHASSIS WEIGHT.........2 9 73928 SCREW,HHC,1-8 X 11,GRD 5***.....2 10 101402 NUT,LOCKING LOW PROFILE 1-8...................................................2 11 88483 CASTING,AXLE COUNTERWEIGHT.........................1 12 34767 CASTING,DRV.CHAS.COUNTERWEIGHT.2 Part No. 88618 Qty. Z-80/60 47 200 Drive Chassis Components April 2016 206.1 Drive Hub Assembly with Brake - Type 1 (from SN 3226) 48 Z-80/60 Part No. 88618 April 2016 200 Drive Chassis Components 206.1 Drive Hub Assembly with Brake - Type 1 (from SN 3226) Item Part No. Description Qty. -- 227775 WHEEL DRIVE,W/BRAKE 57.49:1 shown 1 235133 Brake Lining Kit...............................1 2 235139 Brake Seal Kit..................................1 3 235140 Spring Kit.........................................1 4 235137 BEARING, TAPERED - ASSY.........2 5 146051 BEARING NUT***............................1 6 235151 BOLT,HEX-UNC(.375-16)..............22 7 111362 BOLT,WHEEL DRIVE CAP(106122)...................................2 8 106122 CAP,DISENGAGE,4HP/4HB***.......1 9 235152 DISENGAGE, ROD.........................1 10 235153 PIPE PLUG, MAGN.........................2 11 111363 O-RING,DISCONNECT ROD (111060)..........................................1 12 215623 SEAL KIT (227775).........................1 includes 2 O-rings (not shown) and bearing nut part 146051 13 33441 STUD,WHEEL,3/4-16, ( 34115 ).....11 14 235150 Brake Replacement Kit....................1 Part No. 88618 Z-80/60 49 200 Drive Chassis Components April 2016 207.1 Drive Hub Assembly with Brake - Type 2 (from SN 3156) 50 Z-80/60 Part No. 88618 April 2016 200 Drive Chassis Components 207.1 Drive Hub Assembly with Brake - Type 2 (from SN 3156) Item Part No. Description Qty. -- 121291 WHEEL DRIVE,86.74:1*** from SN 3156 -- 227776 WHEEL DRIVE W/BRAKE 86.74:1 shown (from SN 3226) 1 T111507 SEAL KIT (121291)***.....................1 includes items 8 and 12 2 33441 STUD,WHEEL,3/4-16, ( 34115 ).....11 3 122878 BRAKE LINING KIT (121291).........1 4 122879 SPRING KIT (121291).....................1 5 106125 SEAL KIT, BRAKE, 4HP..................1 6 146052 SET SCREW***...............................1 7 146051 BEARING NUT***............................1 8 33990 O-RING, TORQUE HUB COVER.....2 part of seal kit T111507 9 58999 WASHER,THRUST,(33434)**..........4 10 65846 BEARING,THRUST WASHER***.....2 11 58237 PLUG,TORQUE HUB,DRAIN***......3 12 111363 O-RING,DISCONNECT ROD (111060)..........................................1 part of seal kit T111507 13 106122 CAP,DISENGAGE,4HP/4HB***.......1 14 235154 BOLT,HEX-UNC(.250-20, .500G).....4 15 235152 DISENGAGE, ROD.........................1 16 235137 BEARING, TAPERED - ASSY.........2 Part No. 88618 Z-80/60 51 300 Turntable Components April 2016 301.1 Hydraulic and Fuel Tanks 52 Z-80/60 Part No. 88618 April 2016 300 Turntable Components 301.1 Hydraulic and Fuel Tanks Item Part No. Description Qty. -- 88154 HARNESS,BATT TO APU SOLENOID -- 88155 1 61413 -- 21141 GAUGE-SIGHT,LHA-LGTB*** -- 75113 Item Part No. Description Qty. 13 6097 WASHER,FLAT,USS,3/8",Y HARNESS,APU TO ENGINE BLOCK 14 29868 SPRING CLIP,3/8-16,.05-.20X.73.....2 TANK,HYDRAULIC,45 GALLON.....1 15 88121P FORMING,TRNTBLE UPPER CNTR CVR.................................................1 FILLER NECK/CAP ASSY.HYD TANK* 16 6888 SCREW,HHC,1/4-20 X 1 17 6638 WASHER,FLAT,USS,1/4"Y -- 75253 STRAINER ASSY,#16 O-RING 18 56912 SPRING CLIP,1/4-20,.025-.15X.5.....2 -- 75257 STRAINER ASSY,#24 O-RING 19 81829P FORMING,FUEL TANK TRAY.........1 2 60559 BREATHER,RESERVOIR 3 MICRON***......................................1 20 4828 NUT,NYLOCK,3/8-16 21 5224 SCREW,HHC,3/8-16 X 2 3 13002 SCREW,HHC,5/16-18 X 1 GR5 22 8914 SCREW,HHC,1/4-20 X .625 4 6886 WASHER,LOCK,.313 23 6091 NUT,NYLOCK,1/4-20 5 5397 WASHER,FLAT,USS,5/16",Y 24 77536 6 60936P BRACKET,RETURN FILTER...........1 7 60508 FILTER,RETURN,ASSY 10 MICRON..........................................1 PUMP,FUEL GM 3.0 ENG. C282-238.........................................1 gasoline/LPG models; to SN 362 -- 77219 PUMP, FUEL, LRG425, WALBRO gasoline/LPG models; from SN 996 25 65626 FILTER-FUEL, GM 3.0L ENGINE.....1 gasoline/LPG models; to SN 362 -- 52179 FILTER, FUEL LRG 425/423 EFI gasoline/LPG models; from SN 363 to SN 995 26 88270 WELDMENT,LP BOTTLE MOUNT...........................................1 -- -- 228823 FILTER,ELEMENT,BETA(10)=1000 use with hydraulic fluid fire resistant option -- 52768 GAUGE,MED.PRESSUR FILTER,50530 -- 61326 FILTER ELEMENT,10 MICRON,60508 8 101726 CAP,FUEL,DIESEL,1/8"VENT(GRN).1 diesel models -- 101727 CAP,FUEL,GAS,1/8"VENT(RED) gasoline/LPG models 49000 L.P.TANK LATCH 27 88045P FORMING,MANIFOLD SUPPORT...1 ASSY,FUEL TANK Z80....................1 28 88046P FORMING,MANIFOLD SUPPORT...1 Gasoline/LPG fuel tanks from SN 966 (refer to 301.2) 29 45363 LATCH,FLEXIBLE...........................2 -- 6146 WASHER,FLAT,MS,#10,Y 9 77675 --- 60890 SENDER,LOW FUEL INDICATOR -- 6178 NUT,NYLOCK,10-32 -- 61234 FUEL RETURN,DAPCO 18.75 Deutz models -- 75041 SCREW,PHILLIPS,PHM,10-32 X 1 -- 61240 BUSHING,FUEL TANK FITTING (SM) 30 30973 BUMPER,RUBBER-1 X 1.25...........2 -- 88090 FUEL RETURN,DAPCO 5/16" Gasoline/LPG models; to SN 995 -- 5397 WASHER,FLAT,USS,5/16",Y -- 6782 NUT,NYLOCK,5/16-18 -- 88091 FUEL RETURN,DAPCO 1/4" Perkins models 31 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5 32 88105P FORMING,CONTROL BOX MOUNT...........................................1 33 8914 SCREW,HHC,1/4-20 X .625 34 6356 WASHER,LOCK,.25 35 6638 WASHER,FLAT,USS,1/4"Y 36 102710 PUMP,AUXILIARY,DUAL,12V..........1 10 50161 SENSOR,TILT TURNTABLE(PLSTC)......................1 11 88227P FORMING,HOSE CHAFE PROTECTOR..................................1 -- 88107 CLAMP RISER CABLETRACK-LEFT 12 6175 SCREW,HHC,3/8-16 X 1 Part No. 88618 Z-80/60 53 300 Turntable Components April 2016 301.1 Hydraulic and Fuel Tanks (continued) Item Part No. Description 62412 SOLENOID,MOTOR START,60511,APU 37 88044P FORMING,TANK SUPPORT...........1 38 71259 OIL COOLER W/FAN, 12VDC.........1 -- 13918 SCREW,HHC,3/8-16 X 1.75,GRD.8......................................4 -- 4828 NUT,NYLOCK,3/8-16 -- 6097 WASHER,FLAT,USS,3/8",Y -- 75854 FAN - VENTED -- 75855 THERMOSTAT -OIL COOLER (71259) 39 8357 SCREW,HHC,1/2-13 X 3.5 40 6095 WASHER,FLAT,USS,1/2",Y 41 6198 NUT,NYLOCK,1/2-13 -- 54 Qty. Z-80/60 Part No. 88618 April 2016 300 Turntable Components 301.1 Hydraulic and Fuel Tanks (continued) This Page Intentionally Left Blank Part No. 88618 Z-80/60 55 300 Turntable Components April 2016 301.2 Hydraulic and Fuel Tanks - Gasoline/LPG Models (from SN 966 to 3200) 56 Z-80/60 Part No. 88618 April 2016 300 Turntable Components 301.2 Hydraulic and Fuel Tanks - Gasoline/LPG Models (from SN 966 to 3200) Item Part No. Description Qty. -- 88154 HARNESS,BATT TO APU SOLENOID -- 88155 HARNESS,APU TO ENGINE BLOCK 1 61413 TANK,HYDRAULIC,45 GALLON.....1 -- 21141 GAUGE-SIGHT,LHA-LGTB*** -- 75253 STRAINER ASSY,#16 O-RING -- 75257 STRAINER ASSY,#24 O-RING 2 60559 BREATHER,RESERVOIR 3 MICRON***......................................1 3 13002 SCREW,HHC,5/16-18 X 1 GR5 4 6886 WASHER,LOCK,.313 5 5397 WASHER,FLAT,USS,5/16",Y 6 60936P BRACKET,RETURN FILTER...........1 7 60508 FILTER,RETURN,ASSY 10 MICRON..........................................1 -- 228823 FILTER,ELEMENT,BETA(10)=1000 use with hydraulic fluid fire resistant option -- 52768 GAUGE,MED.PRESSUR FILTER,50530 -- 61326 FILTER ELEMENT,10 MICRON,60508 8 19363 ELBOW,130239-4-4.........................1 from SN 996 to 1913 9 111818 FITTING,1/4 NPT X SAE J2044......1 10 106033 ADAPTER,NPT 6-4.........................2 from SN 996 to 1913 11 111817-1700 HOSE ASSY,SAE J2260/J2044,2END.........................1 from SN 996 to 1913 -- 111797 13 111817-0400 HOSE ASSY,SAE J2260/J2044,2END.........................1 from SN 996 to 1913 15 111817-9200 HOSE ASSY,SAE J2260/J2044,2END.........................1 from SN 996 to 1913 -16 17 Ref Fuel Pressure Regulator (refer to 422.1) 18 111820-12300 HOSE ASSY,SAE J2260/J2044,1END.........................1 from SN 996 to 1913 -- 111817-8825 HOSE ASSY,SAE J2260/J2044,2END from SN 1914 -- 119918 CAP,FUEL,GASOLINE 3.5PSI from SN 1914 20A 77675 ASSY,FUEL TANK Z80....................1 from SN 996 to 1913 -- 61240 BUSHING,FUEL TANK FITTING (SM) from SN 996 to 1913 20B FUEL PUMP,TME 2.7L ENGINE.....1 111817-5225 HOSE ASSY,SAE J2260/J2044,2END from SN 1914 111817-1700 HOSE ASSY,SAE J2260/J2044,2END.........................1 Part No. 88618 Qty. CAP,FUEL,GAS,1/8"VENT(RED) from SN 996 to 1913 111817-0725 HOSE ASSY,SAE J2260/J2044,2END from SN 1914 111915 Description 101727 FILTER, GAS, SAE J2044 FITTING...........................................1 14 Part No. 19 111817-3425 HOSE ASSY,SAE J2260/J2044,2END from SN 1914 12 -- Item Z-80/60 TANK ASSY,GAS,30 GAL,Z80 Previous tank part 122324 is no longer available. For first time replacement order fuel tank kit 229424 (refer to 301.3); from 1914 to 3200 -- 119983 FUEL PICKUP,3/8X1/4NPT X 2200 Use with previous tank 122324; from 1914 -- 128081 ELBOW,90D,1/4FPTX3/8MPT from SN 1914 -- 229424 Z80 STEEL FUEL TANK SRVC KIT Replacement kit for previous tank 122324 (refer to 301.3); from 1914 to 3200 -- 60890 SENDER,LOW FUEL INDICATOR 21 50161 SENSOR,TILT TURNTABLE(PLSTC)......................1 22 88227P FORMING,HOSE CHAFE PROTECTOR..................................1 -- 102309 CLAMP,CABLE TRACK RISER,R.S. -- 88107 CLAMP RISER CABLETRACK-LEFT 23 6175 SCREW,HHC,3/8-16 X 1 24 6097 WASHER,FLAT,USS,3/8",Y 25 29868 SPRING CLIP,3/8-16,.05-.20X.73.....2 26 88121P FORMING,TRNTBLE UPPER CNTR CVR.................................................1 27 6888 SCREW,HHC,1/4-20 X 1 28 6638 WASHER,FLAT,USS,1/4"Y 29 56912 SPRING CLIP,1/4-20,.025-.15X.5.....2 30 81829P FORMING,FUEL TANK TRAY.........1 57 300 Turntable Components April 2016 301.2 Hydraulic and Fuel Tanks - Gasoline/LPG Models (from SN 966 to 3200) (continued) Item 58 Part No. Description Qty. 31 4828 NUT,NYLOCK,3/8-16 32 5224 SCREW,HHC,3/8-16 X 2 33 8914 SCREW,HHC,1/4-20 X .625 34 6091 NUT,NYLOCK,1/4-20 35 88270 WELDMENT,LP BOTTLE MOUNT...........................................1 -- 49000 L.P.TANK LATCH 36 88045P FORMING,MANIFOLD SUPPORT...1 37 88046P FORMING,MANIFOLD SUPPORT...1 38 45363 LATCH,FLEXIBLE...........................2 -- 6146 WASHER,FLAT,MS,#10,Y -- 6178 NUT,NYLOCK,10-32 -- 75041 SCREW,PHILLIPS,PHM,10-32 X 1 39 30973 BUMPER,RUBBER-1 X 1.25...........2 39 6782 NUT,NYLOCK,5/16-18 -- 5397 WASHER,FLAT,USS,5/16",Y 40 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5 41 88105P FORMING,CONTROL BOX MOUNT...........................................1 42 8914 SCREW,HHC,1/4-20 X .625 43 6356 WASHER,LOCK,.25 44 6638 WASHER,FLAT,USS,1/4"Y 45 102710 PUMP,AUXILIARY,DUAL,12V..........1 -- 62412 SOLENOID,MOTOR START,60511,APU 46 88044P FORMING,TANK SUPPORT...........1 47 71259 OIL COOLER W/FAN, 12VDC.........1 -- 13918 SCREW,HHC,3/8-16 X 1.75,GRD.8......................................4 -- 6097 WASHER,FLAT,USS,3/8",Y -- 75854 FAN - VENTED -- 75855 THERMOSTAT -OIL COOLER (71259) 48 8357 SCREW,HHC,1/2-13 X 3.5 49 6095 WASHER,FLAT,USS,1/2",Y 50 6198 NUT,NYLOCK,1/2-13 Z-80/60 Part No. 88618 April 2016 300 Turntable Components 301.2 Hydraulic and Fuel Tanks - Gasoline/LPG Models (from SN 966 to 3200) (continued) This Page Intentionally Left Blank Part No. 88618 Z-80/60 59 300 Turntable Components April 2016 301.3 Hydraulic and Fuel Tanks - Gasoline/LPG Models (from SN 3201) 60 Z-80/60 Part No. 88618 April 2016 300 Turntable Components 301.3 Hydraulic and Fuel Tanks - Gasoline/LPG Models (from SN 3201) Item Part No. Description Qty. -- 88154 HARNESS,BATT TO APU SOLENOID -- 88155 HARNESS,APU TO ENGINE BLOCK 1 61413 TANK,HYDRAULIC,45 GALLON.....1 -- 21141 GAUGE-SIGHT,LHA-LGTB*** -- 75253 STRAINER ASSY,#16 O-RING -- 75257 STRAINER ASSY,#24 O-RING 2 60559 BREATHER,RESERVOIR 3 MICRON***......................................1 Item Part No. Description Qty. 25 50161 SENSOR,TILT TURNTABLE(PLSTC)......................1 26 88227P FORMING,HOSE CHAFE PROTECTOR..................................1 -- 102309 CLAMP,CABLE TRACK RISER,R.S. -- 88107 CLAMP RISER CABLETRACK-LEFT 27 6175 SCREW,HHC,3/8-16 X 1 28 6097 WASHER,FLAT,USS,3/8",Y 29868 SPRING CLIP,3/8-16,.05-.20X.73.....2 3 13002 SCREW,HHC,5/16-18 X 1 GR5 29 4 6886 WASHER,LOCK,.313 30 88121P 5 5397 WASHER,FLAT,USS,5/16",Y FORMING,TRNTBLE UPPER CNTR CVR.................................................1 6 60936P BRACKET,RETURN FILTER...........1 31 6888 SCREW,HHC,1/4-20 X 1 7 60508 FILTER,RETURN,ASSY 10 MICRON..........................................1 32 6638 WASHER,FLAT,USS,1/4"Y 33 56912 SPRING CLIP,1/4-20,.025-.15X.5.....2 -- 228823 FILTER,ELEMENT,BETA(10)=1000 use with hydraulic fluid fire resistant option 34 81829P FORMING,FUEL TANK TRAY.........1 35 4828 NUT,NYLOCK,3/8-16 36 8516 SCREW,HHC,3/8-16 X 1.50,GR5 GAUGE,MED.PRESSUR FILTER,50530 37 8914 SCREW,HHC,1/4-20 X .625 38 6091 NUT,NYLOCK,1/4-20 39 88270 WELDMENT,LP BOTTLE MOUNT...........................................1 -- -- 52768 -- 61326 FILTER ELEMENT,10 MICRON,60508 8 111818 FITTING,1/4 NPT X SAE J2044......1 9 111817-9375 ASSY,FUEL HOSE 10 111797 11 111817-0725 HOSE ASSY,SAE J2260/J2044,2END 12 111915 13 111817-5225 HOSE ASSY,SAE J2260/J2044,2END 14 111817-1700 HOSE ASSY,SAE J2260/J2044,2END.........................1 15 FILTER, GAS, SAE J2044 FITTING...........................................1 FUEL PUMP,TME 2.7L ENGINE.....1 Ref Fuel Pressure Regulator (refer to 422.1) 49000 L.P.TANK LATCH 40 88045P FORMING,MANIFOLD SUPPORT...1 41 88046P FORMING,MANIFOLD SUPPORT...1 42 45363 LATCH,FLEXIBLE...........................2 -- 6146 WASHER,FLAT,MS,#10,Y -- 6178 NUT,NYLOCK,10-32 -- 75041 SCREW,PHILLIPS,PHM,10-32 X 1 43 30973 BUMPER,RUBBER-1 X 1.25...........2 -- 5397 WASHER,FLAT,USS,5/16",Y 16 111817-3825 ASSY,FUEL HOSE -- 6782 NUT,NYLOCK,5/16-18 17 119918 CAP,FUEL,GASOLINE 3.5PSI 44 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5 18 49826 SCREW,PHILLIPS,PHM,10-32 X.625 45 88105P 19 146551 GASKET, FUEL LEVEL SENDER, Z80 FORMING,CONTROL BOX MOUNT...........................................1 46 1253314 20 60890 SENDER,LOW FUEL INDICATOR ASSY, TELEMATICS CONN. BOX from SN 4765 21 128081 ELBOW,90D,1/4FPTX3/8MPT -- 34052 22 146415 TANK ASSY, GAS, 30 GAL. includes items 18, 19, 21, 23 and 24 RELAY,SPDT,12V(AUTO) PLUG IN** from SN 4765 -- 34053 23 146417 ASSY, FUEL PICKUP TUBE ASSY,RELAY SOCKET, AUTO from SN 4765 24 146413 GAUGE, FUEL LEVEL, 20/30 GAL 47 824059 SCREW,HHF,1/4-20X.75,8,ZAG from SN 4765 Part No. 88618 Z-80/60 61 300 Turntable Components April 2016 301.3 Hydraulic and Fuel Tanks - Gasoline/LPG Models (from SN 3201) (continued) Item 62 Part No. Description Qty. 48 824109 WASHER,LOCK,1/4,ZAG from SN 4765 49 824113 WASHER,FLAT,1/4,USS,ZAG from SN 4765 50 8914 SCREW,HHC,1/4-20 X .625 51 6356 WASHER,LOCK,.25 52 6638 WASHER,FLAT,USS,1/4"Y 53 102710 PUMP,AUXILIARY,DUAL,12V..........1 -- 62412 SOLENOID,MOTOR START,60511,APU 54 88044P FORMING,TANK SUPPORT...........1 55 71259 OIL COOLER W/FAN, 12VDC.........1 -- 13918 SCREW,HHC,3/8-16 X 1.75,GRD.8......................................4 -- 6097 WASHER,FLAT,USS,3/8",Y -- 75854 FAN - VENTED -- 75855 THERMOSTAT -OIL COOLER (71259) 56 8357 SCREW,HHC,1/2-13 X 3.5 57 6095 WASHER,FLAT,USS,1/2",Y 58 6198 NUT,NYLOCK,1/2-13 Z-80/60 Part No. 88618 April 2016 300 Turntable Components 301.3 Hydraulic and Fuel Tanks - Gasoline/LPG Models (from SN 3201) (continued) This Page Intentionally Left Blank Part No. 88618 Z-80/60 63 300 Turntable Components April 2016 302.1 Turntable Rotator and Hydraulic Rotary Coupler Installation 64 Z-80/60 Part No. 88618 April 2016 300 Turntable Components 302.1 Turntable Rotator and Hydraulic Rotary Coupler Installation Item Part No. Description Qty. 1 6175 SCREW,HHC,3/8-16 X 1 2 6021 WASHER,LOCK,.375 3 88368 HARNESS,LS,OP,DRIVE ENABLE..........................................1 -- 88356-43103 SWITCH,LIMIT,W/RLLR ARM,NO/NC -- 97128 ROLLER ARM,LIMIT SWITCH*** 4 60575P BRACKET,HYD.ROTATOR MOUNT MNT.................................................2 5 1253811 ASSY, HYD/ELEC 6 PORT/6 CONT..............................................1 (complete) from SN 4834, replaces previous swivel assemblies 70238 and 122916 -- 10107 SCREW,HHC,5/16-18 X .75 for use with 1253811 -- 1253697 MACHINED, SWIVEL MOUNTING for use with 1253811 -- 1253792 MACHINED, SWIVEL ANTI-ROTATION for use with 1253811 -- 1253808 SCREW,SHC,5/16-18X.75,A574,YZ for use with 1253811 -- 1253809 ASSY, ELECTRIC SWIVEL, 6 CONTA for use with 1253811 -- 1253810 ASSY, HYDRAULIC SWIVEL, 6 PORT for use with 1253811 -- -- -- 125379 1261987 -- 88291 SWIVEL,HYDRAULIC,Z80 (70238) for use with swivel assemblies 70238 and 122916 88293 Part No. 88618 Qty. -- T106954 SEAL, O-RING LIP for use with swivel assemblies 70238 and 122916 -- T106955 SEAL, POLY, CHAMFER for use with swivel assemblies 70238 and 122916 -- T106956 SEAL, O-RING, SQUARE for use with swivel assemblies 70238 and 122916 -- T106957 SEAL, CAP, NOTCHED for use with swivel assemblies 70238 and 122916 6 81834 WELDMENT,TRANSPORT LOCK Ref. HARNESS,LS,OP,SEC.ANGLE.......1 Previous harness part 88365 is no longer available, for replacement order part 1268595; to SN 5817 -- 110771-41163 SWITCH,LIMIT,W/RLLR,NO/NC GOLD for use with harness 88365; to SN 5817 -- 97128 ROLLER ARM,LIMIT SWITCH*** for use with limit switch 110771-41163; to SN 5817 1268595 HARNESS,LS,OP,SEC.ANGLE Replacement for previous harness part 88365 or from SN 5818 -- 110771-41B63 SWITCH,LIMIT,W/RLLR,NO/NC,GOLD for use with harness 1268595 or from SN 5818 -- 128636 ROLLER,ARM,LIMIT SWITCH,ZCY500 for use with limit switch 110771-41B63 or from SN 5818 8 88156 HARNESS,LS,OP,SEC.35DEG ANGLE............................................1 -- 110771-41163 SWITCH,LIMIT,W/RLLR,NO/NC GOLD -- 97128 ROLLER ARM,LIMIT SWITCH*** 9A 88364 HARNESS,LS,SAFETY,SEC.ANGLE.1 to SN 2510 KIT,ELECTRIC SWIVEL,6 CONTACT Replacement for previous electrical 6 contact part 122917 BOOT,POWER,RECEP,2 WAY Included with parts kit 1261987 Description 7B FORMING, PLENUM FRONT, BOTTOM Included with parts kit 1261987 1262044 Part No. 7A Ref. SWIVEL,ELECTRIC 6 CONTACT*** Previous electrical 6 contact part 122917 that was used on swivel part 122916 is no longer available, order replacement kit 1261987. -- -- Item SEAL KIT,SWIVEL(88291) for use with swivel assemblies 70238 and 122916 Z-80/60 -- 110771-21163 SWITCH,LIMIT,W/ROLLER,NC/NC to SN 2510 -- 97128 ROLLER ARM,LIMIT SWITCH*** to SN 2510 -- 97231 CONTACTOR,LIMIT SWITCH** use with 88356-21163; to SN 2510 65 300 Turntable Components April 2016 302.1 Turntable Rotator and Hydraulic Rotary Coupler Installation (continued) Item Part No. 9B -- -- 9C Qty. Part No. Description 19 88314P FORMING,PINION GUARD PAINTED.........................................1 20 61128 SCREW,HHC,3/4-10 X 4 FULL THRD 21 6126 NUT,HEX,JAM,3/4-10......................1 22 81516 PLATE,BACKLASH ADJ.MACHINED..............................1 23A 1255768 SWING DRIVE ASSEMBLY (Complete) swing drive 1255768 can be installed as a direct replacement of previous swing drives 139189, 88921, and 81367; from SN 5615 -- 1255769 SEAL KIT, SWING BRAKE (Used on swing drive 1255768); from SN 5615 -- 1255770 KIT, FRICTION DISC (Used on swing drive 1255768); from SN 5615 -- 1255771 KIT, BRAKE SPRING (Used on swing drive 1255768); from SN 5615 -- 1255772 SCREW,SHC,5/8-11 X 3.00,A574......................................30 KIT, SWING BRAKE REBUILD (Used on swing drive 1255768); from SN 5615 -- 1255773 WASHER,FLAT,.625 HARDENED..................................48 to SN 3391 BRAKE TUBING (Used on swing drive 1255768); from SN 5615 -- 139308 WASHER,FLAT,.625 HARDENED..................................60 from SN 3392 SWING MOTOR COMPLETE*** (Used on swing drive 1255768); from SN 5615 -- 139309 CBV ASSEMBLY*** (Used on swing drive 1255768); from SN 5615 -- 139315 O-RING,MOTOR/BRAKE*** (Used on swing drive 1255768); from SN 5615 -- 139323 VALVE,COUNTERBAL,CBCA-LIN*** (Used on swing drive 1255768); from SN 5615 Ref. HARN LS SAFETY SEC ANGL LSS2AS Previous harness part 146430 is no longer available, for replacement order part 1268602; from SN 2511 to SN 5817 110771-71168 LIMIT SWITCH ROLLER NC/NC/NO for use with harness 1268602; from SN 2511 to 5817 97128 ROLLER ARM,LIMIT SWITCH*** for use with limit switch 110771-71168; from SN 2511 to SN 5817 1268602 HARN LS SAFETY SEC ANGL LSS2AS Replacement for previous harness part 146430 or from SN 5818 -- 110771-71B68 LIMIT SWITCH ROLLER NC/NC/NO for use with harness 1268602 or from SN 5818 -- 128636 10 11 -- 12 45495 13064 13064 28646 13 ROLLER,ARM,LIMIT SWITCH,ZCY500 for use with limit switch 110771-71B68 or from SN 5818 Item ZERK,GREASE,1/8 NPT Ref. Hose Assembly (refer to 301.1) Qty. 14 30895 BEARING,TURNTABLE..................1 to SN 3391 -- 227785 BEARING TURNTABLE SEAL*** -- 50035 BEARING,TURNTABLE from SN 3392 -- 41489 15 20654 SCREW,SHC,5/8-11 X 3.50,A574......................................18 to SN 3391 SCREW,SHC,5/16-18 X 2,PLATED manifold to motor, -- 58304 SCREW,SHC,5/8-11 X 3.50,A574......................................30 from SN 3392 SHAFT,OUTPUT (Used on swing drive 1255768); from SN 5615 -- 6886 WASHER,LOCK,.313 manifold to motor -- 66 Description 20654 16 48887 ELBOW,90D, 070202-4 17 8255 SCREW,HHC,3/8-16 X .75 18 6638 WASHER,FLAT,USS,1/4"Y Z-80/60 Part No. 88618 April 2016 300 Turntable Components 302.1 Turntable Rotator and Hydraulic Rotary Coupler Installation Item Part No. 23B Description Qty. Item Ref. SWING DRIVE ASSEMBLY Previous SWING DRIVE ASSEMBLY 139189 is no longer available, order complete assembly 1255768 for first time replacement; from SN 2493 to SN 5614 Part No. Description Qty. -- 58597 BEARING KIT,INNER (88921) (Used on swing drive 139189); from SN 2493 to SN 5614 -- 6886 WASHER,LOCK,.313 manifold to motor -- 83124 DRAIN PLUG (Used on swing drive 139189); from SN 2493 to SN 5614 -- 94620 SEAL KIT,SWING TORQ HUB*** (Used on swing drive 139189); from SN 2493 to SN 5614 -- 139308 SWING MOTOR COMPLETE*** (Used on swing drive 139189); from SN 2493 to SN 5614 -- 139309 CBV ASSEMBLY*** (Used on swing drive 139189); from SN 2493 to SN 5614 -- 139310 BRAKE TUBING*** (Used on swing drive 139189); from SN 2493 to SN 5614 -- 139311 KIT,FRICTION DISC*** (Used on swing drive 139189); from SN 2493 to SN 5614 -- 21148 -- 139312 KIT,BRAKE SPRING*** (Used on swing drive 139189); from SN 2493 to SN 5614 WASHER,THRUST,TORQUE HUB use with swing drive 88921; from SN 237 to 2492 -- 29290 -- 139313 SEAL KIT,SWING BRAKE*** (Used on swing drive 139189); from SN 2493 to SN 5614 SEAL KIT,FAIRFIELD (S1A2)*** does not include thrust washer part 21148 (used with swing drive 88921); from SN 237 to 2492 -- 139314 KIT,SWING BRAKE REBUILD*** (Used on swing drive 139189); from SN 2493 to SN 5614 -- 41489 SCREW,SHC,5/16-18 X 2,PLATED manifold to motor, -- 45483 -- 139315 O-RING,MOTOR/BRAKE*** (Used on swing drive 139189); from SN 2493 to SN 5614 VALVE,SHUTTLE*** use with swing drive 88921; from SN 237 to 2492 -- 58387 -- 139323 VALVE,COUNTERBAL,CBCA-LIN*** (Used on swing drive 139189); from SN 2493 to SN 5614 O-RING,MOTOR/BRAKE (88921)*** use with swing drive 88921; from SN 237 to 2492 -- 58596 -- 21148 WASHER,THRUST,TORQUE HUB (Used on swing drive 139189); from SN 2493 to SN 5614 BEARING KIT,OUTER (88921) use with swing drive 88921; from SN 237 to 2492 -- 58597 -- 29290 SEAL KIT,FAIRFIELD (S1A2)*** does not include thrust washer part 21148 (used on swing drive 139189); from SN 2493 to SN 5614 BEARING KIT,INNER (88921) use with swing drive 88921; from SN 237 to 2492 -- 65616 SEAL KIT PWR WHL MOTOR use with swing motor 94621 on swing drive 88921; from SN 237 to 2492 23C Ref. SWING DRIVE ASSEMBLY Previous SWING DRIVE ASSEMBLY 88921 is no longer available, order complete assembly 1255768 for first time replacement; from SN 237 to SN 2492 -- 41489 SCREW,SHC,5/16-18 X 2,PLATED manifold to motor, -- 6886 -- 58304 SHAFT,OUTPUT (Used on swing drive 139189); from SN 2493 to SN 5614 WASHER,LOCK,.313 manifold to motor -- 81366 BEARING KIT,OUTER (88921) (Used on swing drive 139189); from SN 2493 to SN 5614 MANIFOLD,SWING CB & BRAKE use with swing drive 88921; from SN 237 to 2492 -- 83009 VALVE,COUNTERBALANCE(81366)*** use with swing drive 88921; from SN 237 to 2492 -- 58596 Part No. 88618 Z-80/60 67 300 Turntable Components April 2016 302.1 Turntable Rotator and Hydraulic Rotary Coupler Installation (continued) Item Part No. Description -- 94621 SWING MOTOR,COMPLETE*** use with swing drive 88921; from SN 237 to 2492 -- 94622 -- 94623 Part No. Description -- 81366 MANIFOLD,SWING CB & BRAKE use with swing drive part 81367; to SN 236 BRAKE PORT HARDLINE use with swing drive 88921; from SN 237 to 2492 -- 83009 VALVE,COUNTERBALANCE(81366)*** use with swing drive part 81367; to SN 236 KIT,FRICTION DISC use with swing drive 88921; from SN 237 to 2492 24 88212 SCREW,SHC,3/4-10 X 3.00,A574....6 25 34550 WASHER,LOCK,.75 PLTD 26 33278 WASHER,FLAT,.75 HARDENED.....6 27 109802 PLUG,ORB #6 use with swing drive 28 39882 PLUG,HEX SOCKET,090109B-4 use with swing drive (top plug) 29 94747 SCREW,HHC,1/2-13 X 1.75 GRD 8.......................................................6 30 13066 WASHER,FLAT,.5 HARDENED.......6 31 6605 SCREW,HHC,3/8-16 X 3.5,GR5 32 6095 WASHER,FLAT,USS,1/2",Y 33 4828 NUT,NYLOCK,3/8-16 -- 94624 KIT,BRAKE SPRING use with swing drive 88921; from SN 237 to 2492 -- 94625 SEAL KIT,SWING BRAKE use with swing drive 88921; from SN 237 to 2492 -- 94626 23D 68 Qty. KIT,SWING BRAKE REBUILD use with swing drive 88921; from SN 237 to 2492 Ref. SWING DRIVE ASSEMBLY Previous SWING DRIVE ASSEMBLY 81367 is no longer available, order complete assembly 1255768 for first time replacement; to SN 236 -- 21148 WASHER,THRUST,TORQUE HUB use with swing drive part 81367; to SN 236 -- 29290 SEAL KIT,FAIRFIELD (S1A2)*** does not include thrust washer part 21148 (used with swing drive part 81367); to SN 236 -- 41489 SCREW,SHC,5/16-18 X 2,PLATED manifold to motor -- 45483 VALVE,SHUTTLE*** use with swing drive part 81367; to SN 236 -- 53999 MOTOR,TURNTABLE ROTATE** use with swing drive part 81367; to SN 236 -- 65616 SEAL KIT PWR WHL MOTOR use with swing motor 53999 on swing drive 81367; to SN 236 -- 65618 SEAL KIT,BRAKE*** use with swing drive part 81367; to SN 236 -- 6886 WASHER,LOCK,.313 manifold to motor -- 81331 BRAKE,900 IN*LB use with swing drive part 81367; to SN 236 Item Z-80/60 Qty. Part No. 88618 April 2016 300 Turntable Components 302.1 Turntable Rotator and Hydraulic Rotary Coupler Installation (continued) This Page Intentionally Left Blank Part No. 88618 Z-80/60 69 300 Turntable Components April 2016 303.1 Ground Control Box - View 1 70 Z-80/60 Part No. 88618 April 2016 300 Turntable Components 303.1 Ground Control Box - View 1 Item -- -- -- Part No. Description 77510 GRND BOX,COMPLETE ASSY Z80 Complete to SN 257, to order provide model, serial number and software revision 94628 102487 Qty. Item Part No. Description -- 88098P BOX,GROUND CONTROL,PAINT (box only); to SN 995 8 88150 KEYSWITCH,3 POS.MOM.DR,W/KEY** from SN 3911 (recovery switch) -- 88317 BASE,W/3 N.C.& 3 N.O. from SN 3911 9 88055-S PCB,ASSY,ECM,GROUND VER 1.01..................................................1 to SN 257 9A 122784 PCB ASSY,ECM,Z80,TCON,V102 from SN 258 to 453, to order provide model, serial number and software revision 9B 122785 PCB ASSY,ECM,Z80 TCON,V103 from SN 454 to 927, to order provide model, serial number and software revision 9C 122786 PCB ASSY,ECM,Z80 TCON,V104 from SN 928 to 2500, to order provide model, serial number, and software revision 9D 146360 PCB ASSY,ECM,Z80 TCON,V105 from SN 2501 to 2510, to order provide model, serial number, and software revision 9E 146392 PCB ASSY,ECM,Z80 TCON,V2.00 from SN 2511 to 4088, to order provide model, serial number, and software revision 9F 219419 PCB ASSY,ECM,Z80 TCON,V2.03 from SN 4089, to order provide model, serial number, and software revision GRND BOX,COMPLETE Z80 REV 102 Complete from SN 258 to 453, to order provide model, serial number, and software revision GRND BOX,COMPLETE Z80 REV 103 Complete from SN 454 to 927, to order provide model, serial number, and software revision Qty. -- 111630 GRND BOX,COMP Z80 REV 105,D Complete from SN 928 to 2510, to order provide model, serial number, and software revision -- 146505 Z80 GROUND BOX ASSY from SN 2511 to 3910, to order provide model, serial number and software revision -- 230999 CONTROL BOX ASSY,TCON,Z80 from SN 3911, to order provide model, serial number, and software revision -- 88141 HARNESS,GROUND PANEL to SN 3910 -- 230996 HARNESS,GROUND CONTROL,Z80 from SN 3911 1 62374 LENS,LCD,GRND.CONTROL.........1 2 122406 ASSEMBLY,LCD HEATER ALC1000 LCD heater option (transparent heater) -- 122258 FIELD KIT,LCD HEATER LCD heater option; to SN 3910 10 88177 FIELD KIT,LCD HEATER,Z80 Z135 from SN 3911 GASKET,GROUND CONTROL BOX.................................................1 11 66821 BASE,WITHOUT CONTACTS.........1 -- 66818 CONTACT,NC -- 231023 3 62375 CLIP,LCD,GRND.CONTROL...........1 4 88056 PCB.ASSY,LCD,GROUND..............1 5 12344 NUT,NYLOCK,6-32 6 81551 SCREW,PHIL,PHM,6-32 X 1/4 SS 7 77509 GROUND CONTROL BOX,ASS (Z80)................................................1 includes items 10 and 20; to SN 995 -- 122128P GROUND CONTROL BOX,PTD (box only); from SN 996 to SN 3910 -- 230997 BOX,GROUND CONTROL,Z80 (box only); from SN 3911 Part No. 88618 Z-80/60 -- 66821 BASE,WITHOUT CONTACTS 12 66816 CONTACT,N.O.................................5 -- 66821 BASE,WITHOUT CONTACTS.........1 13 66818 CONTACT,NC -- 122367 KEYSWITCH,DUMMY BLOCK 14 147095 ASSY, CIRCUIT BREAKER 20A.....1 includes mounting nut 15 94524 BRACKET,CONTACT CLAMP***.....1 use if the LCD heater option is not installed 71 300 Turntable Components April 2016 303.1 Ground Control Box - View 1 (continued) Item -- -- 16 -- 72 Part No. Description 122792 ASSY,BRACKET,KS CONTACT BLOCK part of LCD heater option (includes thermostat switch item 122793); to SN 3910 231020 122793 6272 Qty. ASSY, BRACKET, CONTACT BLOCK part of LCD heater option (includes thermostat switch item 122793); from SN 3911 SWITCH,THERMOSTAT 60F OPEN..............................................1 LCD heater option RIVET,STL,STL,P,.125 X .25 LCD heater option 17 62379 ALARM,AUDIO,SUPERBOOM*......1 -- 72326 NUT - PLASTIC,RING FOR ALARMS 18 122366 KEYSWITCH,CONTACTS LOCK.....2 19 66818 CONTACT,NC..................................1 20 88097P LID,GROUND CONTROL BOX,PAINT......................................1 to SN 995 -- 122127P LID,GROUND CONTROL BOX from SN 996 to SN 3910 -- 230998 LID,GROUND CONTROL,Z80 from SN 3911 21 215590 WELDMENT,KEYSWITCH COVER............................................1 22 122516 KIT,RECOVERY SVC LARGE BOOMS...........................................1 to SN 213 -- 21982 KEY,SINGLE*** to SN 213 -- 88150 KEYSWITCH,3 POS.MOM.DR,W/KEY** from SN 214 to 3910 (refer to item 8 for new location) -- 88317 BASE,W/3 N.C.& 3 N.O. from SN 214 to 3910 (refer to item 8 for new location) 23 122515 KIT,KEYSWITCH SVC LARGE BOOM..............................................1 -- 122366 KEYSWITCH,CONTACTS LOCK -- 66811 KEYSWITCH,3POS.MNTND.DR WKEY** includes keyswitch and two keys, not included: base and contacts. -- 218169 OPT, KEY SWITCH, RETAINED option; includes keyswitch 218155 Item Part No. Description -- 218155 KEYSWITCH, LOCKING, 3 POS, W/K part of option 218169 24 88057 SWITCH,MEMBRANE,GROUND CONTROL.......................................1 25 122519 KIT,ESTOP SVC LARGE BOOM.....1 -- 146478 BOOT(BELLOWS),E-STOP,BLACK -- 66812 BUTTON,PUSH,RED MUSHROOM HEAD 26 7339 SCREW,HHC,1/4-20 X .5 27 6356 WASHER,LOCK,.25 28 6638 WASHER,FLAT,USS,1/4"Y 29 8914 SCREW,HHC,1/4-20 X .625 Z-80/60 Qty. Part No. 88618 April 2016 300 Turntable Components 303.1 Ground Control Box - View 1 (continued) This Page Intentionally Left Blank Part No. 88618 Z-80/60 73 300 Turntable Components April 2016 303.2 Ground Control Box - View 2 74 Z-80/60 Part No. 88618 April 2016 300 Turntable Components 303.2 Ground Control Box - View 2 Item Part No. Description 1 73717 CONN,RECEP 4 WAY,12-14GA FL***................................................1 -- 88141 HARNESS,GROUND PANEL 2 88132 HARNESS,SECONDARY,BOOM CABLE.............................................1 to SN 2510 -- 1253170 HARNESS, SEC BOOM SAE 11C, Z80 from SN 4765 -- 146426 HARNESS SEC BOOM SAE 11C 2010 from SN 2511 to 4764 3 88133 HARNESS,LOWER SWITCH..........1 to SN 2510 -- 146428 HARNESS TCON LIMIT SW Z80 2010 from SN 2511 4 88137 HARNESS,POWER Z-80................1 -- 60527 CONN,PLUG 4 WAY,12-14GA 5 49820 SCREW,PHILLIPS,PHM,6-32 X .5 6 12344 NUT,NYLOCK,6-32 7 88134 HARNESS,DEUTZ ENGINE,F4L913..............................1 Deutz models; to SN 338 -- 101848 HARNESS,DEUTZ ENGINE,BF4L2011 Deutz models; from SN 339 -- 101891 HARNESS,PERKINS ENGINE,804 Perkins models; from SN 329 to 4781 -- 101892 HARNESS,FORD ENGINE,Z80 Ford models -- 111839 HARNESS,CONTINENTAL ENG,TME27 Continental models -- 1253172 HARNESS,ENG,PERKINS, 804, Z80 Perkins models; from SN 4782 -- 1253210 CIRCUIT BRKR THERM AUTORESET 6 Perkins models; from SN 4782 -- 60513 CONN,PLUG 23 WAY,16-20 GA WHT -- 88135 HARNESS,PERKINS ENGINE,704-30 Perkins models; to SN 328 -- 88136 HARNESS,GM ENGINE Z-80 GM models 8 88138 HARNESS,TCON J4 MANIFOLD.....1 to SN 2510 Part No. 88618 Qty. Item Z-80/60 Part No. Description Qty. -- 146427 HARNESS TCON MANIFOLD Z80 2010 from SN 2511 9 122351 SCREW,#4X1/4,HI-LO,PH PHIL,TAP 75 300 Turntable Components April 2016 304.1 Ground Controls Box (Perkins 404F-22T and Deutz TD 2.9L4) - View 1 76 Z-80/60 Part No. 88618 April 2016 300 Turntable Components 304.1 Ground Controls Box (Perkins 404F-22T and Deutz TD 2.9L4) - View 1 Item Part No. Description Qty. 1 62374 LENS,LCD,GRND.CONTROL.........1 2 122406 ASSEMBLY,LCD HEATER ALC1000..........................................1 Item Part No. Description Qty. 26 88057 SWITCH,MEMBRANE,GROUND CONTROL.......................................1 27 66812 BUTTON,PUSH,RED MUSHROOM HEAD...............................................1 -- 231023 FIELD KIT,LCD HEATER,Z80 Z135 3 62375 CLIP,LCD,GRND.CONTROL...........1 -- 58627 NUT 6888 SCREW,HHC,1/4-20 X 1.................4 4 18605 NUT,NYLOCK,8-32..........................6 28 5 823804 PCB, ECM, ASSY, CAN GATEWAY, Z ......................................................1 29 6356 WASHER,LOCK,.25 .......................4 30 6638 WASHER,FLAT,USS,1/4"Y..............4 6 81551 SCREW,PHIL,PHM,6-32 X 1/4 SS..................................................16 31 88315 SCREW,SHS,1/4-20 X .25 ZINC.....2 7 88177 GASKET,GROUND CONTROL BOX.................................................1 8 1251701 BOX, GROUND CONTROL.............1 9 88150 KEYSWITCH,3 POS.MOM.DR,W/KEY**..................1 10 219420 PCB,ASSY,ECM,GROUND,V2.04....1 11 30997 CORROSION INHIBITOR,FOAM.....1 12 13268 CLAMP,0.75,#12 X 1/4,RUB CUSH..............................................2 13 122366 KEYSWITCH,CONTACTS LOCK.....2 14 66818 CONTACT,NC..................................6 15 66821 BASE,WITHOUT CONTACTS.........1 16 66816 CONTACT,N.O.................................3 17 66817 BASE WITH 1 NC CONTACT, E-STOP...........................................1 18 122367 KEYSWITCH,DUMMY BLOCK.......1 19 73805 BASE,W/2 NC CONTACTS***.........1 20 147095 ASSY, CIRCUIT BREAKER 20A.....1 -- 122994 NICKEL PLATED JAM NUT -- 147090 CIRCUIT BREAKER, 15A -- 6700 WASHER,STAR,EXTERNAL,.375 21 62379 ALARM,AUDIO,SUPERBOOM*......1 -- 45383 ALARM,WARBLE TONE 5-30 VDC*** -- 72326 NUT - PLASTIC,RING FOR ALARMS 22 12344 NUT,NYLOCK,6-32 23 231020 ASSY, BRACKET, CONTACT BLOCK............................................1 part of LCD heater option (includes thermostat switch item 122793) 24 122793 SWITCH,THERMOSTAT 60F OPEN 6272 RIVET,STL,STL,P,.125 X .25 1253304 LID,GROUND CONTROL,Z135.......1 -25 Part No. 88618 Z-80/60 77 300 Turntable Components April 2016 304.2 Ground Controls Box (Perkins 404F-22T and Deutz TD 2.9L4) - View 2 78 Z-80/60 Part No. 88618 April 2016 300 Turntable Components 304.2 Ground Controls Box (Perkins 404F-22T and Deutz TD 2.9L4) - View 2 Item Part No. Description Qty. 1 826635 HARNESS, GROUND BOX, TIER IV,.....................................................2 -- 60526 LOCK,RECEP 4 WAY,12-14GA 2 55906 SCREW,PHILLIPS,PHM,8-32 X .5...6 3 18605 NUT,NYLOCK,8-32..........................6 4 73723 CONN RECEPT,FLANGED.............1 5 73717 CONN,RECEP 4 WAY,12-14GA FL***................................................1 6 1253170 HARNESS, SEC BOOM SAE 11C, Z80..................................................1 7 146428 HARNESS TCON LIMIT SW Z80 2010.................................................1 8A 826636 HARNESS, DEUTZ 2.9, Z80...........1 For Deutz TD 2.9L4 -- 119762 CONN PLUG 4 WAY EXTEND DT 8B 826637 HARNESS,PERKINS,TIER4,Z80.....1 For Perkins 404F-22T -- 119762 CONN PLUG 4 WAY EXTEND DT 9 146427 HARNESS TCON MANIFOLD Z80 2010.................................................1 10 122351 SCREW,#4X1/4,HI-LO,PH PHIL,TAP.......................................16 Part No. 88618 Z-80/60 79 300 Turntable Components April 2016 305.1 Turntable Covers 80 Z-80/60 Part No. 88618 April 2016 300 Turntable Components 305.1 Turntable Covers Item Part No. Description 1 101535 COVER ASSY.WORD DECALS LH Z80..................................................1 to SN 800 -- 101405 COVER ASSY W/ SYMBOL DECALS LH -- 111353 Z80 LH COVER ASSY W/WRD DECALS from SN 801 -- 139648 PLUG,5/16 X .490",BLK -- 54723 PLUG,1/4 X .400",BLK -- 75076 KEEPER,LATCH (45363) -- 81197 PLUG,ENGINE COVER -- 81329 PLUG,ALARM BEACON HOLE 2 8915 SCREW,HHC,1/4-20 X 1.25 3 12906 WASHER,FENDER,.25 X 1.25 X.062 4 6638 WASHER,FLAT,USS,1/4"Y 5 6091 NUT,NYLOCK,1/4-20 6 30973 BUMPER,RUBBER-1 X 1.25...........2 7 5397 WASHER,FLAT,USS,5/16",Y 8 6782 NUT,NYLOCK,5/16-18 9 88106P FORMING,COVER STOP,PAINT.....2 10 6090 SCREW,HHC,1/4-20 X .75 11 6888 SCREW,HHC,1/4-20 X 1 12 101964 WELDMENT,EXHAUST TUBE........1 13 102969 COVER ASSY,W/WRD DECALS-RH Z80..................................................1 -- 102970 COVER ASSY,W/SYM DECALS-RH Z80 -- 81197 PLUG,ENGINE COVER -- 81329 PLUG,ALARM BEACON HOLE 14 5224 SCREW,HHC,3/8-16 X 2 15 T110762 SHIM,2.27 X .06 16 81869P FORMING,HINGE MOUNT.............2 17 42229 SCREW,HHC,1-8 X 3.5 18 29605 WASHER,LOCK,1" 19 122489 WASHER,FLAT,HRD,1.063X2X.134.3 20 6356 WASHER,LOCK,.25 21 6637 SCREW,HHC,1/4-20 X 1.75 22 81868P FORMING,HINGE MOUNT.............2 23 61415 COUNTERWEIGHT,Z80 7250LBS..........................................1 24 51428 SCREW,HHC,3/4-10 X 2.75 Part No. 88618 Qty. Item Z-80/60 Part No. Description Qty. 25 13635-4 WASHER,SPINDLE, 500 LB BOOM..............................................2 26 34550 WASHER,LOCK,.75 PLTD 27 88240 FORMING,STRUT SUPPORT 28 75073 HINGE,.375X.120THK.,SLOTTED...2 29 28301 GAS STRUT,250 LBS FORCE***.....4 -- 27377 RETAINER,GAS SPRING*** -- 33555 BALL STUD** -- 6002 NUT,LP NYLOCK,5/16-18 30 81874 WELDMENT,LEFT COVER SUPPORT.......................................1 -- 81876 WELDMENT,RIGHT COVER SUPPORT 31 49816 SCREW,PHILLIPS,PHM,10-32 X .75 32 25926 WASHER,FLAT,M6 PLTD. 33 6178 NUT,NYLOCK,10-32 34 75076 KEEPER,LATCH (45363) 35 6021 WASHER,LOCK,.375 81 300 Turntable Components April 2016 306.1 Turntable Components, Engine Side 82 Z-80/60 Part No. 88618 April 2016 300 Turntable Components 306.1 Turntable Components, Engine Side Item Part No. Description Qty. Item 1 102951 Z80 RELAY COVER W/WORD DECAL.............................................1 to SN 328 18 -- 102952 RELAY COVER ASSY W/DECAL from SN 329 to SN 776 19 8516 SCREW,HHC,3/8-16 X 1.50,GR5 -- 229567 PLUG, SANTOPRENE .5 BLACK DOME 20 56912 SPRING CLIP,1/4-20,.025-.15X.5.....4 -- 88265P PLATE,RELAY MOUNT 21 6595 PLUG,ELECTRICAL,DOMESTIC.....1 -- 88266P COVER,RELAY 2 88085P FORMING,FILTER BRACKET,P......1 3 6175 SCREW,HHC,3/8-16 X 1 4 6021 WASHER,LOCK,.375 5 6888 6 7 -- Part No. Description Qty. 229567 PLUG, SANTOPRENE .5 BLACK DOME Ref. Battery Tray Mount (refer to 431.1) -- FUSE,13 AMP,220V PLUG (component no longer available) refer to BS1362 BUSS TDC180-13A -- 119404 CONN,RECEP 120AC/15A DOMESTIC SCREW,HHC,1/4-20 X 1 -- 144161 PLUG,PWR,UK,16AMP,3PIN,BLK 6356 WASHER,LOCK,.25 -- 25388 PLUG,FUSED,250V,13AMP,U.K.** 6638 WASHER,FLAT,USS,1/4"Y -- 6666 PLUG,ELECTRICAL,220/50,NOVON 22 7056 CONN,SQUEEZE,1/2NPT .38-.50,SM.......................................1 23 6935 LOCKNUT,ELEC,1/2"......................1 24 30794 WIRE,12/3 SJEOW,BK-WH-GR/YL.....799-inches primary boom -- 30794 WIRE,12/3 SJEOW,BK-WH-GR/YL.....155-inches jib boom 8 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5 9 6097 WASHER,FLAT,USS,3/8",Y 10 77139 FILTER ASY,M PRESS,SAE8,WOIND*....................1 to SN 6051 -- 1267807 ASSEMBLY, MED. PRESS. FILTER, from SN 6052 -- 58222 O-RING,FILTER ASSY (60334)*** -- 58223 SEAL,FILTER ASSY (60334)*** -- 88398 HARNESS,POWER TO PLAT,UPPER -- 60857 FILTER,ELEMENT,BETA(5)=1000 -- 88399 11 60334 FILTER ASSY,HIGH PRESS SAE-12*...........................................2 HARNESS,POWER TO PLAT,LOWER 88120P -- 58222 O-RING,FILTER ASSY (60334)*** FORMING,TRNTBL LOWER CNTR CVR.................................................1 -- 58223 SEAL,FILTER ASSY (60334)*** -- 60857 FILTER,ELEMENT,BETA(5)=1000 12 61189 GROMMET,RUBBER .75 X .38 X1.13...............................................2 13 4828 NUT,NYLOCK,3/8-16 14 81578 HORN,12VDC,SPADE TERMINALS***................................1 15 5397 WASHER,FLAT,USS,5/16",Y 16 29868 SPRING CLIP,3/8-16,.05-.20X.73 17 102953 RELAY COVER ASSY W/DECAL.....1 from SN 777 to SN 995 -- 102354P RELAY COVER,Z80,PAINTED -- 102954 RELAY COVER ASSY W/DECAL from SN 996 to 2039 -- 122867 RELAY COVER ASSY W/DECAL from SN 2040 Part No. 88618 Z-80/60 25 83 300 Turntable Components April 2016 307.1 Turntable Components - Relay Panel (to SN 338) 84 Z-80/60 Part No. 88618 April 2016 300 Turntable Components 307.1 Turntable Components - Relay Panel (to SN 338) Item Part No. Description -- 88159 LOCK,WEDGE,RLY 9.5MM 1 237068 SEPARATOR,DUAL BATTERY,100A................................1 -- 214393 KIT, BATT SEPARATOR, ANSI/CSA includes part 237068 -- 215209 KIT, BATT SEPARATOR, CE includes part 237068 -- 215210 KIT, BATT SEPARATOR, AS includes part 237068 2 60536 FUSE,20 AMP,MAXI........................2 Deutz models -- 60536 FUSE,20 AMP,MAXI........................3 Perkins models -- 88164 CONN MAXI FUSE MODULE,4POS 3 88164 CONN MAXI FUSE MODULE,4POS 3 94327 FUSE,30 AMP.................................1 diesel models 4 101340 FUSE,60 AMP,MAXI........................1 Deutz models -- 88164 CONN MAXI FUSE MODULE,4POS 5 61225 RELAY,12VDC,70AMP,SEALED......2 diesel models -- 34052 RELAY,SPDT,12V(AUTO) PLUG IN**..................................................2 GM models -- 88162 CONN,POWER RLY MODULE,4POS diesel models -- 88167 CONN,DUAL RLY MODULE,10 POS GM models 6 34052 RELAY,SPDT,12V(AUTO) PLUG IN**..................................................3 diesel models -- 34052 RELAY,SPDT,12V(AUTO) PLUG IN**..................................................2 GM models -- 88167 CONN,DUAL RLY MODULE,10 POS 7 88160 BRACKET,LEG,RLY BLOCK...........3 8 49816 SCREW,PHILLIPS,PHM,10-32 X .75 9 6178 NUT,NYLOCK,10-32 88265P PLATE,RELAY MOUNT...................1 10 Part No. 88618 Qty. Z-80/60 85 300 Turntable Components April 2016 307.2 Turntable Components - Relay Panel (from SN 339) 86 Z-80/60 Part No. 88618 April 2016 300 Turntable Components 307.2 Turntable Components - Relay Panel (from SN 339) Item Part No. Description Qty. -- 88159 LOCK,WEDGE,RLY 9.5MM from SN 339 1 237068 SEPARATOR,DUAL BATTERY,100A................................1 from SN 339 Item Part No. Description 102353P FUSE PANEL,FORMING,Z80,PAINTED shown; from SN 777 12 6090 SCREW,HHC,1/4-20 X .75 from SN 339 -- -- 214393 KIT, BATT SEPARATOR, ANSI/CSA includes part 237068 13 5397 WASHER,FLAT,USS,5/16",Y from SN 339 -- 215209 KIT, BATT SEPARATOR, CE includes part 237068 14 6091 NUT,NYLOCK,1/4-20 from SN 339 -- 215210 KIT, BATT SEPARATOR, AS includes part 237068 2 106051 CONN,FEED THRU STUD..............2 from SN 339 3 94327 FUSE,30 AMP.................................1 diesel models; from SN 339 -- 88164 CONN MAXI FUSE MODULE,4POS from SN 339 4 61225 RELAY,12VDC,70AMP,SEALED......2 diesel models; from SN 339 -- 61225 RELAY,12VDC,70AMP,SEALED......1 gasoline/LPG models; from SN 339 5 60536 FUSE,20 AMP,MAXI........................2 diesel and Ford models; from SN 339 -- 88164 CONN MAXI FUSE MODULE,4POS from SN 339 -- 94327 FUSE,30 AMP.................................2 Continental models; from SN 339 6 101340 FUSE,60 AMP,MAXI........................1 from SN 339 -- 88164 CONN MAXI FUSE MODULE,4POS from SN 339 7 34052 RELAY,SPDT,12V(AUTO) PLUG IN**..................................................3 Deutz models; from SN 339 -- 34052 RELAY,SPDT,12V(AUTO) PLUG IN**..................................................4 Perkins models; from SN 339 -- 88167 CONN,DUAL RLY MODULE,10 POS from SN 339 8 88160 BRACKET,LEG,RLY BLOCK...........3 from SN 339 9 49816 SCREW,PHILLIPS,PHM,10-32 X .75 from SN 339 10 6178 NUT,NYLOCK,10-32 from SN 339 11 88265P PLATE,RELAY MOUNT...................1 from SN 339 to SN 776 Part No. 88618 Z-80/60 Qty. 87 400 Engine Components April 2016 401.1 Perkins 704-30 Engine - View 1 (to SN 328) 88 Z-80/60 Part No. 88618 April 2016 400 Engine Components 401.1 Perkins 704-30 Engine - View 1 (to SN 328) Item Part No. Description Qty. -- 88135 HARNESS,PERKINS ENGINE,704-30 -- 73993 HARNESS,RPM SOLENOID RELAY*** 1 65499 CAP, SIDE OIL FILL, PERKINS.......1 2 65503 GASKET,MUFFLER PERKINS(53883)............................1 3 65504 NUT,MUFFLER PERKINS 10MM.....3 4 63313 MUFFLER, PERKINS......................1 5 16584 U-BOLT, KIT 5/16-18 X 2.5..............2 6 63326P MUFFLER BRACKET, PAINTED.....1 7 6782 NUT,NYLOCK,5/16-18 8 44064 SCREW,HHC,M10 X 30MM, 9 22700 WASHER,LOCK,M10 10 6886 WASHER,LOCK,.313 11 5397 WASHER,FLAT,USS,5/16",Y 12 23057 SCREW,HHC,M8 X 20MM 13 6638 WASHER,FLAT,USS,1/4"Y 14 45454 CLAMP,RUB CUSH,0.75,#12 X 3/8*..................................................1 15 Ref. Drive Pump (refer to 710.1) 16 Ref. Function Pump (refer to 710.1) 17 6175 SCREW,HHC,3/8-16 X 1 18 6097 WASHER,FLAT,USS,3/8",Y 19 29436 O-RING***.......................................1 20 8177 SCREW,HHC,1/2-13 X 1.5 21 13066 WASHER,FLAT,.5 HARDENED.......2 22 63464P PLATE, PUMP MOUNT, PAINTED***.....................................1 23 37002 COUPLER,HUB,15 TOOTH 7/16BOLT*.......................................1 24 33024 FLYWHEEL FLANGE,GREEN PLASTIC..........................................1 25 65495 STARTER MOTOR, PERKINS (53883)............................................1 26 65487 ALTERNATOR, PERKINS (53883)............................................1 Part No. 88618 Z-80/60 89 400 Engine Components April 2016 402.1 Perkins 704-30 Engine - View 2 (to SN 328) 90 Z-80/60 Part No. 88618 April 2016 400 Engine Components 402.1 Perkins 704-30 Engine - View 2 (to SN 328) Item Part No. Description Part No. Description 1 109802 PLUG,ORB #6.................................1 26 5397 WASHER,FLAT,USS,5/16",Y 2 62421 3 65500 FILTER,FUEL,PERKINS..................1 27 6782 NUT,NYLOCK,5/16-18 PUMP, LIFT INLET PORT (53883)............................................1 28 62420 FILTER,AIR***.................................1 -- 29 34162-2300 HOSE,AIR INTAKE 2.50" I.D...........1 53948 ADPTR,STR FEM INV 45D 1/4X1/4 30 72265 -- 65501 FITTINGS, LIFT PUMP INLET PORT 4 65497 DIPSTICK (53883)...........................1 5 62422 FILTER,OIL,PERKINS 704-30 (BB).................................................1 6 65498 CAP,OIL FILLER, PERKINS............1 7 53951 ADPTR,ST. THR 3/4-16 FEM PIPE................................................1 8 30810 SENDING UNIT,OIL PRESSURE***.................................1 dual-terminal sender 9 53945 CLAMP,HOSE 2 5/16-3 1/4.............5 10 34164 ELBOW,90 DEGR,RUBBER,2.5"I.D.*................2 11 63463 AIR CLEANER,NELSON***.............1 includes items 12 and 28 12 53952 BRKT,AIR CLEANER ORIENTATION**..............................1 includes mounting fasteners 13 81128 SCREW,SHSH,M5XM16,ZINC 14 56660 WASHER,RIVETING 15 27082 NUT,NYLOCK,M5X.80 16 88512 THROTTLE LINK,DSL***.................1 17 21130 CLEVIS YOKE-1/4-28,PLTD W/PIN..............................................1 18 21496 NUT,HEX,1/4-28 19 6888 SCREW,HHC,1/4-20 X 1 20 6638 WASHER,FLAT,USS,1/4"Y 21 77402 SOLENOID,THROTTLE ACTUATOR DSL..................................................1 -- 88486 SOL SPRING,SYNCHRO START 1751 22 6090 SCREW,HHC,1/4-20 X .75 23 81199 SEPARATOR/FILTER,FUEL-D,30MIC.1 -- 65853 FILTER,FUEL/WATER SEPARATOR*** 24 63399P AIR CLEANER BRACKET, PAINTED.........................................1 25 13002 SCREW,HHC,5/16-18 X 1 GR5 Part No. 88618 Qty. Item Z-80/60 Qty. SOLENOID,SHUTDOWN,PERKINS **** 91 400 Engine Components April 2016 403.1 Perkins 704-30 Engine - View 3 (to SN 328) 92 Z-80/60 Part No. 88618 April 2016 400 Engine Components 403.1 Perkins 704-30 Engine - View 3 (to SN 328) Item Part No. Description 1 65505 GASKET, THERMOSTAT (53883)....1 2 65506 CLAMP, HOSE (53883)...................2 3 65507 HOSE, WATER PUMP (53383).......1 4 65493 THERMOSTAT, PERKINS (53883)............................................1 5 34058 SENDING UNIT,TMP,FRD,GM,PRK704...........1 6 65488 LEVER ALTERNATOR, (53883)......1 7 49381 SCREW,HHC,M12 X 30 8 65355 WASHER,LOCK,M12 9 65494 HOUSING,THERMOSTAT (53883)............................................1 10 67349 SCREW,HHC,M8 X 50 11 49408 WASHER,LOCK,M8 12 65490 FAN, PERKINS (53883)..................1 13 62423 BELT,V KIT, PERKINS 704-30.........1 14 102683 PULLEY, WATER PUMP (704-30)....1 15 65496 PULLEY,CRANKSHAFT (53883).....1 16 65491 WATER PUMP, PERKINS (53883)............................................1 17 65492 GASKET,TIMMING CASE COVER............................................1 Part No. 88618 Qty. Z-80/60 93 400 Engine Components April 2016 404.1 Perkins 704-30 Engine - View 4 (to SN 328) 94 Z-80/60 Part No. 88618 April 2016 400 Engine Components 404.1 Perkins 704-30 Engine - View 4 (to SN 328) Item Part No. Description 1 53909 SCREW,HHC,5/8-11 X 4.0 GR8......4 2 33418 WASHER,FLAT,.625 X 2.25 X.15 3 6024 NUT,NYLOCK,5/8-11 4 13014 CLAMP,HOSE,2.25" DIA.................4 5 63413 RADIATOR HOSE, UPPER.............1 6 63418 WELDMENT,ENGINE MOUNT,INBOARD...........................2 7 49384 SCREW,HHC,M14 X 30 8 37505 WASHER,LOCK,M14 9 63364P FAN SHROUD, PAINTED................1 10 6175 SCREW,HHC,3/8-16 X 1 11 6356 WASHER,LOCK,.25 12 6638 WASHER,FLAT,USS,1/4"Y 13 8819P Intake Baffle.....................................1 14 13002 SCREW,HHC,5/16-18 X 1 GR5 15 5397 WASHER,FLAT,USS,5/16",Y 16 63362P RADIATOR MOUNT, LH, PAINTED.........................................1 17 7713 NUT,LP NYLOCK,3/8-16 18 65473 CAP,RADIATOR,PERKINS/FORD....1 19 63462 RADIATOR,PERKINS,GM...............1 includes item 18 20 Qty. Ref. Engine Tray (refer to 424.1) 21 101971 MOTOR,TRACTIOM 24/48V,9"........1 22 54071 COOLANT RETURN SYSTEM,Z45***..............................1 -- 72327 CAP, COOLANT RET SYS(54071) 23 6090 SCREW,HHC,1/4-20 X .75 24 6889 NUT,LP NYLOCK,1/4-20 25 6888 SCREW,HHC,1/4-20 X 1 26 6091 NUT,NYLOCK,1/4-20 27 63414 RADIATOR HOSE, LOWER............1 28 28076 ISOLATOR,VIBRATION,LG,RD&WH***.4 29 63419 WELDMENT,ENGINE MOUNT,OUTBOARD.......................2 Part No. 88618 Z-80/60 95 400 Engine Components April 2016 405.1 Perkins 804D-33 Engine - View 1 (from SN 329) 96 Z-80/60 Part No. 88618 April 2016 400 Engine Components 405.1 Perkins 804D-33 Engine - View 1 (from SN 329) Item Part No. Description Qty. -- 101891 HARNESS,PERKINS ENGINE,804 to SN 4781 -- 1253172 HARNESS,ENG,PERKINS, 804, Z80 from SN 4782 -- 1253210 CIRCUIT BRKR THERM AUTORESET 6 from SN 4782 Item Part No. Description Qty. 24 101608P ENGINE MOUNT,LF PAINTED........1 25 6653 CLAMP,1.88,#30 X 1/4,RUB CUSH..............................................2 26 6090 SCREW,HHC,1/4-20 X .75 27 6638 WASHER,FLAT,USS,1/4"Y 28 56912 SPRING CLIP,1/4-20,.025-.15X.5 -- 101638 OPTION, SPARK ARREST 29 8516 SCREW,HHC,3/8-16 X 1.50,GR5 1 101601 HOSE,RADIATOR,UPPER,PERKINS.1 30 6097 WASHER,FLAT,USS,3/8",Y 4828 NUT,NYLOCK,3/8-16 101606P BRACKET,RADIATOR SUPPORT PNTD...............................................1 -- 35434 CLAMP,HOSE,2.00*** 31 2 101619 PIPE,TAIL........................................1 32 3 71911 CLAMP,MUFFLER, 2.50 INCH 4 70444 MUFFLER,2.5"INLET/OUTLET.......1 -- 101633 MUFFLER,SPARK ARREST,2.5 I/O -- 101634 5 70449 6 33 Ref. Engine Tray (refer to 420.1) 34 101603P SHROUD,FAN,PERKINS PAINTED.........................................1 MUFFLER,CATALYTIC,2.5 I/O 35 21019 SCREW,PHIL,PHM,10-24 X.5,SEMS U-BOLT,1/2-13 X 8.5........................2 36 110304 RADIATOR,FORD/PERKINS***......1 13066 WASHER,FLAT,.5 HARDENED.......4 -- 65473 CAP,RADIATOR,PERKINS/FORD 7 66777 NUT,TOP LOCK,1/2-13 37 101622 BAFFLE,INTAKE,Z80 PERKINS.....1 8 101611 BRACKET,AIR CLEANER,MUFFLER......................1 38 6888 SCREW,HHC,1/4-20 X 1 9 13002 SCREW,HHC,5/16-18 X 1 GR5 39 6091 NUT,NYLOCK,1/4-20 10 5397 WASHER,FLAT,USS,5/16",Y 40 24038 SHOCK MOUNT,SMALL.................4 11 6782 NUT,NYLOCK,5/16-18 41 35434 CLAMP,HOSE,2.00***.....................1 12 34162-300 HOSE,AIR INTAKE 2.50" ID............1 42 101602 HOSE,RADIATOR,LOWER,PERKINS.1 13 30971 CLAMP,HOSE,3.00" 43 226060 PUMP,WATER,PERKINS 804D-33T 14 101625 DIP STICK TUBE ASSY..................1 -- 226061 GASKET-PUMP WATE,PERK 804D-33T 15 101620P BRACKET,SOLENOID PAINTED.....1 44 101605P 16 77402 SOLENOID,THROTTLE ACTUATOR DSL..................................................1 BRACKET,FAN SHROUD,LH PAINTED 45 107545 FAN, PERKINS 804C-33 -- 21130 CLEVIS YOKE-1/4-28,PLTD W/PIN 46 23057 SCREW,HHC,M8 X 20MM 17 27584 SCREW,HHC,M12 X 35MM 47 33277 WASHER,FLAT,M8,YELLOW ZINC 18 49410 WASHER,FLAT,M12 48 60585 19 101610P ENGINE MOUNT,LR PAINTED.......1 ISOLATOR,VIBRATION,M8 MALE/FEM 20 121814 THROTTLE LINKAGE,DIESEL........1 49 25368 NUT,NYLOCK,M8X1.25 -- 27082 NUT,NYLOCK,M5X.80 50 101604P -- 81128 SCREW,SHSH,M5XM16,ZINC BRACKET,FAN SHROUD,RH,PAINTED 21 101613 ELEMENT,OIL FILTER,PERKINS***........................1 51 226127 THERMOSTAT, 180 DEG.F -- 226128 GASKET, (226127) 22 102348 SENDING UNIT,OIL PRESS PERKINS.........................................1 -- 101627 ADAPTER 3/8 FNPT X M16 23 49381 SCREW,HHC,M12 X 30 Part No. 88618 Z-80/60 97 400 Engine Components April 2016 406.1 Perkins 804D-33 Engine - View 2 (from SN 329) 98 Z-80/60 Part No. 88618 April 2016 400 Engine Components 406.1 Perkins 804D-33 Engine - View 2 (from SN 329) Item Part No. Description Qty. Item Part No. Description Qty. 1 94324-3450 TUBE,RD,STL,ALUMIZD,2.5 X .065..................................................1 23 13003 SCREW,HHC,5/8-11 X 3.5 GRD.8...4 24 33418 WASHER,FLAT,.625 X 2.25 X.15 2 101626 CLAMP,2.5,#40 X 1/4,RUB CUSH....1 25 102045 ISOLATOR,ENGINE VIBRATION.....4 3 101601 HOSE,RADIATOR,UPPER,PERKINS.1 26 18596 WASHER,FLAT,1.56 X 2.5 X .061 -- 35434 CLAMP,HOSE,2.00*** 27 6035 WASHER,FLAT,USS,5/8",Y 4 23057 SCREW,HHC,M8 X 20MM 28 6024 NUT,NYLOCK,5/8-11 5 33277 WASHER,FLAT,M8,YELLOW ZINC 29 8516 SCREW,HHC,3/8-16 X 1.50,GR5 6 34058 SENDING UNIT,TMP,FRD,GM,PRK704...........1 30 5397 WASHER,FLAT,USS,5/16",Y 31 4828 NUT,NYLOCK,3/8-16 32 101641P BRACKET,MUFFLER SUPPORT PAINTD............................................1 33 44064 SCREW,HHC,M10 X 30MM, 34 22699 WASHER,FLAT,M10,ZINC PLTD. 35 63463 AIR CLEANER,NELSON***.............1 -- 53952 BRKT,AIR CLEANER ORIENTATION** -- 62420 FILTER,AIR*** 36 34164 ELBOW,90 DEGR,RUBBER,2.5"I.D.*................1 -- 30971 CLAMP,HOSE,3.00" -- 28607 ADAPTER,140139-8-6 7 102534 V-BELT, PERKINS 804C-33.............1 8 58250 ALTERNATOR,PERKINS 800 SERIES...........................................1 -- 106023 CONN,ALT,3WAY,PERKINS 804 -- 106024 TERM,ALT.PERKINS 804,16/14 GA -- 56689 SEAL,CONNECT,AMP SINGLE WIRE 9 22571 NUT,HEX,M8 X 1.25 10 70367 BOTTLE,COOLANT RECOVERY,3.7***...........................1 -- 115431 CAP ASSY,COOLANT BOTTLE*** 11 101644 FUEL LIFT PUMP/FILTER ASSY.....1 -- 101614 ELEMENT,FUEL/WATER SEPARATOR 12 41468 TEE,BRASS STREET,.12 NPT.......1 13 38922 ELBOW,90DEG.1/8MPT-5/16 BARB...............................................2 14 21465 CLAMP,HOSE,SIZE .25 TO .63.......8 15 27089 HOSE,5/16 FUEL,SAE 30R7 -- 75640 WIRE LOOM,3/4 DIA. 16 27089 HOSE,5/16 FUEL,SAE 30R7 -- 75640 WIRE LOOM,3/4 DIA. 17 101628 ADAPTER,1/4 FNPT X 1/2-20 UNF.................................................2 18 42941 HOSE,3/8",FUEL,30R7 -- 75640 WIRE LOOM,3/4 DIA.........72-inches 19 31817 ELBOW,90DEG.1/4MPT-3/8 BARB...............................................1 20 27089 HOSE,5/16 FUEL,SAE 30R7 -- 54205 HOSE END,BARB,1/4 MNPTX5/16,90 21 54205 HOSE END,BARB,1/4 MNPTX5/16,90................................1 22 101618 PIPE,EXHAUST WELDMENT.........1 Part No. 88618 Z-80/60 99 400 Engine Components April 2016 407.1 Perkins 804D-33 Engine - View 3 (from SN 329) 100 Z-80/60 Part No. 88618 April 2016 400 Engine Components 407.1 Perkins 804D-33 Engine - View 3 (from SN 329) Item Part No. Description Qty. 1 8177 SCREW,HHC,1/2-13 X 1.5 2 13066 WASHER,FLAT,.5 HARDENED 3 44064 SCREW,HHC,M10 X 30MM, 26 -- 22699 WASHER,FLAT,M10,ZINC PLTD. (use for part number 33024) Ref. Drive Pump (refer to 710.1) (refer to 710.1) 27 -- 49388 SCREW,HHC,M10 X 1.5 X 16 TMZ (use for part number 128004) Ref. Function Pump (refer to 710.1) (refer to 710.1) 4 70483 FORMING,8.5' MUFFLER MOUNT...........................................2 5 6888 SCREW,HHC,1/4-20 X 1 6 6638 WASHER,FLAT,USS,1/4"Y 7 6091 NUT,NYLOCK,1/4-20 8 6090 SCREW,HHC,1/4-20 X .75 9 56912 SPRING CLIP,1/4-20,.025-.15X.5 10 25 102972 BELT GUARD W/DECAL PERKINS -- 101624P FORMING,BELT GUARD PAINTED 11 101607P ENGINE MOUNT,RF PAINTED.......1 12 27584 SCREW,HHC,M12 X 35MM 13 49410 WASHER,FLAT,M12 14 101615P BRACKET,FUEL PUMP PAINTED.........................................1 15 8516 SCREW,HHC,3/8-16 X 1.50,GR5 16 6097 WASHER,FLAT,USS,3/8",Y 17 4828 NUT,NYLOCK,3/8-16 18 107546 STARTER MOTOR,PERKINS(804C-33)..........1 19 101609 ENGINE MOUNT,RR.......................1 20 27584 SCREW,HHC,M12 X 35MM 21 5397 WASHER,FLAT,USS,5/16",Y 22 37003 COUPLER,HUB,15 TOOTH 7/16BOLT*.......................................1 from SN 329 to SN 1485 -- 128004 COUPLER,15 TOOTH,FBA,SAE8*** from SN 1486 -- 128023 KIT,FBA STYLE COUPLER,SAE8 (replaces the flex plate and coupler), from SN 329 to SN 1485 -- 33024 FLYWHEEL FLANGE,GREEN PLASTIC..........................................1 from SN 329 to SN 1485 23 27034 SCREW,HHC,M10 X 25MM,GR 8.8 24 22699 WASHER,FLAT,M10,ZINC PLTD. Part No. 88618 Item Z-80/60 Part No. Description Qty. 61781 CASTING,SAE 4 PUMP MOUNT,MACHI...............................1 101 400 Engine Components April 2016 408.1 Perkins 404F-22T Engine - View 1 102 Z-80/60 Part No. 88618 April 2016 400 Engine Components 408.1 Perkins 404F-22T Engine - View 1 Item Part No. Description Qty. Item Part No. Description Qty. -- Verify Engine Make and Model Before Ordering 26 1254281 FORMING, EXHAUST SUPPORT, PER.................................................1 -- For internal engine parts, contact engine dealer 27 94762 OIL FILTER - PERKINS...................1 28 21465 CLAMP,HOSE,SIZE .25 TO .63.......2 29 826765 TUBE, STEEL, FUEL RETURN, 404F................................................1 -- 214336 ENGINE KIT, PERKINS 404F-22T -- 826637 HARNESS,PERKINS,TIER4,Z80 -- 826710 HARNESS, EXTENSION, 404F-22 30 70385 CLAMP,EXHAUST,2.00 PLATED.....2 1 824132 SCREW,HHF,M8-1.25X20,DIN6921,1.5 31 1251864 TAILPIPE, Z80 404F-22...................1 2 60585 ISOLATOR,VIBRATION,M8 MALE/FEM......................................3 32 22672 CLAMP,HOSE,1.75..........................1 33 1252979 HOSE,UPPER RADIATOR,PERK....1 3 230820 SPRING CLIP, M8-1.25, 0.8-4.0......2 34 106226 TUBING,VINYL,1/2" CLEAR...........1 4 110149 CABLE TIE,DFT MOUNT,BLK,6.5".............................2 35 1251983 SCREW,HHF,M8-1.25X16,DIN6921,1.1 36 1253194 BRACE,UPPER RADIATOR SUPPORT,.......................................1 37 824027 NUT,TL FLG,1/4-20,G,ZAG.............2 38 13268 CLAMP,0.75,#12 X 1/4,RUB CUSH..............................................2 39 824079 SCREW,HHF,1/4-20X1,8,ZAG.........2 40 1253191 BRACKET,UPPER RADIATOR........1 5 237832 NUT,TL,FLG,M8-1.25,DIN6927,10,..1 6 70367 BOTTLE,COOLANT RECOVERY,3.7***...........................1 7 1253192 FAN SHROUD,PERKINS 404F-22T.........................................1 8 110304 RADIATOR,FORD/PERKINS***......1 -- 65473 CAP,RADIATOR,PERKINS/FORD 9 1254282 SHROUD,CNTRWT,Z80 404D-22T.........................................1 10 119218 TRIM,EDGE,1/8X3/4 SIDE BULB..................................81-inches 11 824220 SCREW,PHPM SEMS ET,10-24X.5,ZA...............................6 12 1253185 WASHER,FLAT,#10,USS,ZAG........6 13 73575 SPRING CLIP,10-24,ZINC...............3 14 1254471 GUARD,FAN,PERKINS 404F-22T....1 15 35434 CLAMP,HOSE,2.00***.....................2 16 1252473 HOSE,LOWER RADIATOR,PERK...1 17 1253193 BRACKET,LOWER RADIATOR.......1 18 824029 NUT,TL FLG,3/8-16,G,ZAG.............4 19 824120 WASHER,FLAT,.375X1.50X.125,ZAG.2 20 24038 SHOCK MOUNT,SMALL.................4 21 1253319 NUT,TL FLG,5/8-11,G,ZAG.............2 22 1253208 SCREW,HHF,5/8-11X1.5,8,ZAG......2 23 Ref. Engine Tray refer to 431.1 24 825907 WELDMENT, EXHAUST SUPPORT.......................................1 25 824090 SCREW,HHF,3/8-16X1,8,ZAG.........2 Part No. 88618 Z-80/60 103 400 Engine Components April 2016 409.1 Perkins 404F-22T Engine - View 2 104 Z-80/60 Part No. 88618 April 2016 400 Engine Components 409.1 Perkins 404F-22T Engine - View 2 Item Part No. Description Qty. Item Part No. Description Qty. -- 62433 FILTER,ELEMENT,30 MIC,75020 -- Verify Engine Make and Model Before Ordering 25 128024 SCREW, HHC, M8 X 1.25 X 12.......6 -- For internal engine parts, contact engine dealer 26 75052 SCREW,SER/FLNG 10M-1.5X20MM BK....................................................8 27034 SCREW,HHC,M10 X 25MM,GR 8.8....................................................8 1 35434 CLAMP,HOSE,2.00***.....................1 27 2 1253487 ADAPTER, 2" TO 1.8", PERK 404F................................................1 28 3 45435 CLAMP,HOSE,2.50"***....................4 4 1254161 TUBE,INTAKE,PERKINS 404F-22T.........................................1 Ref. DRIVE PUMP AND FUNCTION PUMP (refer to 710.1 29 123167 FLGHCS,1/2-13X1.50,GR8,BLK PH....................................................2 5 824079 SCREW,HHF,1/4-20X1,8,ZAG.........6 6 823751 BRACKET,INTAKE PIPE,MOUNT,DEUT........................1 30 824507 PUMP MOUNT,PERKINS 404F-22...........................................1 7 56912 SPRING CLIP,1/4-20,.025-.15X.5.....2 31 128003 8 216150 ADAPTER, AIR HOSE, PERK 404F................................................2 COUPLER,15 TOOTH,FBA,PERKINS**.................1 includes grease 9 30971 CLAMP,HOSE,3.00"........................2 32 106663 SOLENOID,SHUT DOWN PERKIN40422.................................1 10 94889 FUEL FILTER ASSEMBLY..............1 -- 85124 GASKET,SOLENOID,PERKINS 72350 -- 62421 FILTER,FUEL,PERKINS 11 89759 DIPSTICK, OIL (PERKINS 404)......1 12 97461 DIPSTICK TUBE,PERKINS(403C-11)..............1 13 1252944 PUMP,FUEL LIFT,PERKINS 404F....1 14 53952 BRKT,AIR CLEANER ORIENTATION**..............................1 Includes mounting fasteners 15 63463 AIR CLEANER,NELSON***.............1 Includes item# 14 -- 52866 EVACUATOR VALVE-AIR CLEANER -- 62420 FILTER,AIR*** 16 826060 HOSE,.375",SAE 30R7,10" LG......................................10-inches 17 21465 CLAMP,HOSE,SIZE .25 TO .63.......1 18 231529 NUT,TL FLG,M10-1.5,DIN6927,10, 19 1253431 WELDMENT,INTAKE,PERKINS 404F-...............................................1 20 824027 NUT,TL FLG,1/4-20,G,ZAG.............4 21 Ref. Engine tray (refer to 431.1) 22 45470 CLAMP,0.31,#5 X 1/4,RUB CUSH....2 23 128588 FORMING,SOLENOID MOUNT......1 24 75020 SEPRTR/FLTR,FUEL DSL,15GPH,.30...............................1 Part No. 88618 Z-80/60 105 400 Engine Components April 2016 410.1 Perkins 404F-22T Engine - View 3 106 Z-80/60 Part No. 88618 April 2016 400 Engine Components 410.1 Perkins 404F-22T Engine - View 3 Item Part No. Description Qty. -- Verify Engine Make and Model Before Ordering -- For internal engine parts, contact engine dealer -- 97473 SENSOR,WATER TEMPERATURE -- 1251819 GASKET,EXHAUST MANIFOLD,PERK 1 65638 SEAL, OIL FILLER CAP..................1 2 65636 CAP, OIL FILLER.............................1 3 128986 WATER OUTLET, VERTICAL..........1 4 128991 THERMOSTAT.................................1 5 77477 GASKET, THERMOSTAT HOUSING........................................1 6 77736 GLOW PLUG (PERKINS 404-22).....6 7 1252940 STARTER,PERKINS 404F..............1 no componets available from supplier 8 1251814 ALTERNATOR - 85 AMP, INT REGU..............................................1 9 1252686 FAN,10 BLADE,17",PERKINS 404F-22T.........................................1 10 128987 WATER PUMP.................................1 11 101321 SWITCH,OIL PRESSURE...............1 Part No. 88618 Z-80/60 107 400 Engine Components April 2016 411.1 Perkins 404F-22T Engine - View 4 108 Z-80/60 Part No. 88618 April 2016 400 Engine Components 411.1 Perkins 404F-22T Engine - View 4 Item Part No. Description Qty. -- Verify Engine Make and Model Before Ordering -- For internal engine parts, contact engine dealer 1 81615 TRAY,BATTERY...............................1 2 1254354 FORMING, FUSE PANEL, Z80.......1 3 1254689 FORMING, FUSE PANEL, Z80.......1 (Includes items 2 and 5) -- 1254690 FUSE HOLDER, ATC, 8POS 2BUSS -- 62822 FUSE,15A SWITCH (62823) 4 49821 SCREW,PHILLIPS,PHM,8-32 X 1.25..................................................4 5 56306 WASHER,FLAT NYLON #10...........4 6 6178 NUT,NYLOCK,10-32........................4 7 1254355 FORMING, COVER, FUSE PANEL.............................................1 8 826212 PLATE, ECM MOUNT, Z80..............1 9 216065 ECM, PERKINS 404F-22................1 10 824079 SCREW,HHF,1/4-20X1,8,ZAG.........4 11 824027 NUT,TL FLG,1/4-20,G,ZAG.............4 12 826211 FORMING, ECM COVER, Z80........1 13 824090 SCREW,HHF,3/8-16X1,8,ZAG.........8 14 29868 SPRING CLIP,3/8-16,.05-.20X.73.....4 15 1253574 FORMING, ENGINE MOUNT, LH....1 16 1251899 SCREW,HHF,M14-2.0 X 40,DIN 692.................................................11 17 Ref. WLDMT, ENGINE TRAY, Z80 T4 DEU.................................................1 (refer to 431.1) 18 1251994 SCREW,HHF,1/2-13X3,8,ZAG.........4 19 102066 CASTING,WASHER,REBOUND.....4 20 1251997 NUT,TL FLG,1/2-13,G,ZAG.............4 21 824029 NUT,TL FLG,3/8-16,G,ZAG.............4 22 70452 ISOLATOR,ENGINE VIBRATION***.................................2 23 1253573 FORMING, ENGINE MOUNT, RH....1 Part No. 88618 Z-80/60 109 400 Engine Components April 2016 412.1 Deutz F4L-913 Engine - View 1 (to SN 338) 110 Z-80/60 Part No. 88618 April 2016 400 Engine Components 412.1 Deutz F4L-913 Engine - View 1 (to SN 338) Item Part No. Description Qty. -- 88134 HARNESS,DEUTZ ENGINE,F4L913 -- 88173P FORMING,DUETZ INTAKE BAFFLE 1 61273 CLAMP-HEAVY DUTY....................2 2 81469 TUBE,INLET,DEUTZ.......................1 3 44669 GROMMET,RUBBER 3 X .13 X 3.25..................................................1 4 102973 INTAKE BOX W/DECAL DEUTZ T1....................................................1 5 81782 HOSE ASSY,DEUTZ OIL DRAIN 1/2"..................................................1 -- 49213 HOSE END,BARBED,SWIVEL,JIC,8-8 -- 63426 PLUG,070109-8 -- 81781 ADAPTER,DEUTZ OIL DRAIN 6 16584 U-BOLT, KIT 5/16-18 X 2.5..............1 7 81471P BRACKET,AIR CLEANER/EXHAUST PT....................................................1 8 6091 NUT,NYLOCK,1/4-20 9 6638 WASHER,FLAT,USS,1/4"Y 10 81199 SEPARATOR/FILTER,FUEL-D,30MIC.1 -- 65853 FILTER,FUEL/WATER SEPARATOR*** 11 8915 SCREW,HHC,1/4-20 X 1.25 12 81467 AIR CLEANER,NELSON.................1 -- 62425 FILTER,AIR CLEANER, SUPERBOOM -- 81468 MOUNTING BAND,AIR CLEANER 13 61270 ELBOW,45 DEG,INLET...................1 -- 60561 ELBOW,INLET,CUMMINS -- 81906-700 TUBE,RD,ALUM 3 X .188 14 81470 TAILPIPE,DEUTZ 913 S80..............1 15 75359 MUFFLER,DEUTZ,F4L913.............1 -- 75000 MUFFLER,CATALYTIC,DEUTZ*F4L913 -- 75360 GASKET,EXAUST,DEUTZ F4L913 16 60561 ELBOW,INLET,CUMMINS...............1 Part No. 88618 Z-80/60 111 400 Engine Components April 2016 413.1 Deutz F4L-913 Engine - View 2 (to SN 338) 112 Z-80/60 Part No. 88618 April 2016 400 Engine Components 413.1 Deutz F4L-913 Engine - View 2 (to SN 338) Item Part No. Description Qty. 1 108543 FILTER / FUEL / SPIN-ON..............1 -- 58566 2 Part No. Description 25 22699 WASHER,FLAT,M10,ZINC PLTD. FILTER HEAD (29560) plastic 26 63464P PLATE, PUMP MOUNT, PAINTED***.....................................1 75361 INJECTOR,FUEL,DEUTZ F4L913...4 27 81473 -- 75378 SEAL,INJECTOR,DEUTZ F4L913 COUPLER,HUB,15 TOOTH DEUTZ 913...................................................1 3 75362 FUEL LINE,INJECT.1DEUTZ F4L913............................................1 28 61078 FLYWHEEL DRIVE PLATE,SAE 10.....................................................1 4 75363 FUEL LINE,INJECT.2DEUTZ F4L913............................................1 5 75364 FUEL LINE,INJECT.3DEUTZ F4L913............................................1 6 75365 FUEL LINE,INJECT.4DEUTZ F4L913............................................1 7 75366 SOLENOID,SHUTDOWN DEUTZ F4L913............................................1 8 75369 CAP,OIL FILLER, DEUTZ F4L913....1 includes sealing ring -- 75377 O-RING,OIL FILLER (75369) 9 75370 PUMP,FUEL INJECTN.DEUTZ F4L913............................................1 includes items 10-13 -- 75371 O-RING,FUEL INJ.PUMP (75370) 10 75367 PUMP,FUEL LIFT DEUTZ F4L913............................................1 11 72243 MOUNTING O-RING (75367)..........1 12 75379 NUT,M6,FUEL PUMP,DEUTZ F4L913 13 75380 WASHER,LOCK,M6,DEUTZ F4L913 14 75372 DIPSTICK,DEUTZ F4L913..............1 -- 75373 O-RING,DIPSTICK DEUTZ (75372) 15 75374 PLUG,ENGINE OIL, DEUTZ F4L913............................................3 16 75375 WASHER,OIL DRAIN DEUTZ F4L913............................................3 17 72355 OIL TEMP SENSOR(60323)...........1 18 75473 SENSOR,OIL PRS KIT,VDO0360-040...........................1 19 62430 FILTER,OIL, DEUTZ F4L913...........1 20 61110 SCREW,SHC,M10X1.5X30 GR 12.9 21 8177 SCREW,HHC,1/2-13 X 1.5 22 13066 WASHER,FLAT,.5 HARDENED 23 24 Item Qty. Ref. Drive Pump Assembly (refer to 710.1) 44064 Part No. 88618 SCREW,HHC,M10 X 30MM, Z-80/60 113 400 Engine Components April 2016 414.1 Deutz F4L-913 Engine - View 3 (to SN 338) 114 Z-80/60 Part No. 88618 April 2016 400 Engine Components 414.1 Deutz F4L-913 Engine - View 3 (to SN 338) Item Part No. Description -- T107605 SWITCH,FAN BELT -- T107606 HARNESS, FAN BELT SWITCH 1 75381 SCREW,HHC,M6 X 1 X 20 2 75382 WASHER,FLAT,M6,DEUTZ F4L913 3 75383 NUT,M6,BLOWER,DEUTZ F4L913 4 75384 GASKET,CYL.COVR. DEUTZ F4L913............................................4 5 75385 CYLINDER HEAD CVR.DEUTZ F4L913............................................4 6 75388 SEAL,CYL.HED.CVR.DEUTZ,F4L913.4 7 75387 WASHER,CYL.HED CVR.DEUTZF4L913........................4 8 75386 SCREW,HHC,M8 X 1.25 X 30 9 75389 GLOW PLUG,DEUTZ F4L913.........1 -- 75390 SOLENOID,GLOW PLUG,DEUTZF4L913 10 Qty. Ref. Starter Battery Cable Assembly (refer to 423.1) 11 75391 STARTER, DEUTZ F4L913.............1 -- 75392 SOLENOID,STARTER,DEUTZ F4L913 12 75394 ALTERNATOR STAY,DEUTZ F4L913............................................1 13 75416 BOLT,CARRIAGE,M8X1.25X25,DEUTZ 14 75417 WASHER,FLAT,M8 DEUTZ, F4L913 15 75418 NUT,M8,ALTERNATOR,DEUTZ F4L913 16 75393 ALTERNATOR, DEUTZ (55AMP) ***....................................................1 17 75419 ALTERNATOR,STAY,DEUTZ,F4L913.1 18 75420 SCREW,HHC,M8 X 1.25 X 120 19 75421 SCREW,HHC,M10 X 1.5 X 140 20 75422 NUT,HEX,M10,ALTER.DEUTZ F4L913 21 62432 BELT,V, ALTERNATR.DEUTZ F4L913............................................1 22 62431 BELT,V, BLOWER, DEUTZ F4L913............................................1 22 T107605 SWITCH,FAN BELT.........................1 22 T107606 HARNESS, FAN BELT SWITCH......1 23 75423 SHROUD,DEUTZ,AIR INTAKE........1 Part No. 88618 Z-80/60 115 400 Engine Components April 2016 415.1 Deutz F4L-913 Engine - View 4 (to SN 338) 116 Z-80/60 Part No. 88618 April 2016 400 Engine Components 415.1 Deutz F4L-913 Engine - View 4 (to SN 338) Item Part No. Description 1 7339 SCREW,HHC,1/4-20 X .5 2 6356 WASHER,LOCK,.25 3 6638 WASHER,FLAT,USS,1/4"Y 4 89998 KIT,SERVICE,SOLENOID MODULE.........................................1 -- 52537 BOOT,SOLENOID,29073 5 89997 RELAY MODULE(89996,89998).....1 6 81463P ENGINE MOUNT,RR,DEUTZ 913 PNT.................................................1 7 81462P ENGINE MOUNT,LR,DEUTZ 913 PNT.................................................1 8 60868 SCREW,HHC,M12 X 45 9 49410 WASHER,FLAT,M12 10 59746 SCREW,HHC,5/8-11 X 4.0***..........4 for use with two-piece isolator 10A 13003 SCREW,HHC,5/8-11 X 3.5 GRD.8...4 for use with one-piece isolator 102045 11 33418 WASHER,FLAT,.625 X 2.25 X.15.....4 12 Qty. ISOLATOR,TWO-PIECE component no longer available 12A 102045 ISOLATOR,ENGINE VIBRATION.....4 12A 18596 WASHER,FLAT,1.56 X 2.5 X .061....8 for use with one-piece isolator 102045 13 81464P ENGINE MOUNT,FRONT,DEUTZ PAINT..............................................1 14 75398 SCREW,HHC,M14 X 2 X 100 15 75399 WASHER,FLAT,M14,DEUTZ F4L913 16 6024 NUT,NYLOCK,5/8-11 17 6035 WASHER,FLAT,USS,5/8",Y 18 Ref. Engine Tray (refer to 424.1) 19 21130 CLEVIS YOKE-1/4-28,PLTD W/PIN..............................................1 includes clevis pin and cotter pin 20 21496 NUT,HEX,1/4-28 21 30785-1000 THREADED ROD,1/4-28 X 10 IN***.................................................1 22 75082P FORMING,THROTTLE ARM DEUTZ.PTD....................................1 23 6090 SCREW,HHC,1/4-20 X .75 24 6889 NUT,LP NYLOCK,1/4-20 Part No. 88618 Z-80/60 117 400 Engine Components April 2016 416.1 Deutz BF4L-2011 / TD2011-L04i Engine - View 1 (from SN 339) 118 Z-80/60 Part No. 88618 April 2016 400 Engine Components 416.1 Deutz BF4L-2011 / TD2011-L04i Engine - View 1 (from SN 339) Item Part No. Description -- 121340 ENGINE KIT, DEUTZ TD2011L04i -- 102581 PUMP,FUEL INJ,DEUTZ BF4L20 class A injection pump; provide SN of engine to service to get correct injection pump (A, B, C, D) -- T108732 PUMP,FUEL INJ,DEUTZ BF4L20 class B injection pump; provide SN of engine to service to get correct injection pump (A, B, C, D) PUMP,FUEL INJ,DEUTZ BF4L20 class C injection pump; provide SN of engine to service to get correct injection pump (A, B, C, D) -- -- -- -- --- -- T108733 T108734 101848 122052 1253173 125326 139983 Qty. Item Part No. Description T114678 SHUTDOWN SOLENOID,12V, DEUTZ.............................................1 (replaced 32752) (must order cable assembly, 58256, if replacing 32752) -- 45782 DIODE,6 AMP,200 PIV,BULK -- 58256 SOLENOID CABLE ASSY*** -- 72255 CONNECTOR, DEUTZ FUEL SHUTOFF* (does not include diode, 45782) 2 22578 SCREW,HHC,M6 X 20MM,GR8.8 3 49407 WASHER,LOCK,M6 4 70479P FORMING,THROTTLE ARM PAINTED.........................................1 from SN 339 to 2325 -- 50787P LEVER,GOVERNOR ACTUATOR,PTD*** from SN 2326 5 6584 SCREW,SHS,10-24 X .625 6 6638 WASHER,FLAT,USS,1/4"Y 7 5365 NUT,NYLOCK,10-24........................1 8 88512 HARNESS,ENG,DEUTZ,BF4L2011,Z80 from SN 4765 THROTTLE LINK,DSL***.................1 from SN 339 to 2325 -- 139322 CIRCUIT BREAKER, AUTO RESET,6A from SN 4765 THROTTLE LINKAGE, DSL from SN 2326 9 21130 CLEVIS YOKE-1/4-28,PLTD W/PIN..............................................1 includes clevis pin and cotter pin 10 121615 THROTTLE SOLENOID ASSY, TROMB............................................1 from SN 2040 -- 89997 RELAY MODULE(89996,89998) from SN 339 to 2039 -- 89998 KIT,SERVICE,SOLENOID MODULE 11 58249 ALTERNATOR, DEUTZ,BF4L2011***.......................1 12 102589 V-BELT, DEUTZ F4L2011................1 from SN 339 to 2177 -- 58630 V-BELT, DEUTZ TD2011LOAI from SN 2178 1A PUMP,FUEL INJ,DEUTZ BF4L20 class D injection pump; provide SN of engine to service to get correct injection pump (A, B, C, D) HARNESS,DEUTZ ENGINE,BF4L2011 from SN 339 to 1143 HARNESS,DEUTZ ENGINE,BF4L2011 from SN 1144 to 4764 EXHAUST PIPE GASKET from SN 2178 -- 101638 OPTION, SPARK ARREST from SN 339 K 139612 KIT CB 15A T2 RPM SOLENOID 3W includes item 128829; to SN 2439 -- 139624 SWITCH, OIL PRESSURE 1.5 BAR.................................................1 (replaced 65765) Qty. -- 139666 KIT,OP SWITCH,DEUTZ (includes 139624 and instructions) 1 111668 PUMP,FUEL 2011 DEUTZ ***.........1 includes hand priming pump -- 111402 O-RING, FUEL LIFT PUMP 13 102227 TUBE,AIR INTAKE..........................1 -- 27089 HOSE,5/16 FUEL,SAE 30R7 from SN 999 14 88064 REDUCER,3" TO 2.75"....................1 15 30489 CLAMP,HOSE,3.50..........................4 -- 30490 HOSE,1/4 FUEL LINE,SAE 30R7 16 60561 ELBOW,INLET,CUMMINS...............1 17 102974 INTAKE BOX W/DECAL DEUTZ TII....................................................1 Airbox with word decals; to SN 2177 Part No. 88618 Z-80/60 119 400 Engine Components April 2016 416.1 Deutz BF4L-2011 / TD2011-L04i Engine - View 1 (from SN 339) (continued) Item Part No. Description -- 102239P WELDMENT,AIR BOX PAINTED Airbox with no decals; to SN 2177 -- 121410 WELDMENT,COOLING AIRBOX Airbox with no decals; from SN 2178 -- 18 -- 102228P DEUTZ,AIRBOX WITH WORD DECALS Airbox with word decals; from SN 2178 FORMING,INTAKE BAFFLE,DEUTZ..............................1 from SN 339 to 2177 Item Part No. Description 34 70478P FORMING,SOLENOID MOUNT PAINTED.........................................1 from SN 339 to 2325 -- 139321 FORMING, SOLENOID MOUNT*** from SN 2326 35 49924 FILTER,OIL,DEUTZ F4L1011F.......1 Genie Genuine Part. See PN 1255653 for compatible aftermarket replacement. 1255653 FILTER,OIL,DEUTZ,REPLACEMENT.1 Genie Aftermarket Part. Compatible with Genie Genuine Part 49924. -- Qty. 122588 FORMING,INTAKE BAFFLE,Z80 from SN 2178 19 6175 SCREW,HHC,3/8-16 X 1 36 70465 TAILPIPE,DEUTZ BF4L2011...........1 20 5397 WASHER,FLAT,USS,5/16",Y 37 70448P FORMING,MUFFLER MOUNT.......1 21 4828 NUT,NYLOCK,3/8-16 38 22558 SCREW,HHC,M14 X 40MM,GR 8.8 22 81467 AIR CLEANER,NELSON.................1 39 49411 WASHER,FLAT,M14 FILTER,AIR CLEANER, SUPERBOOM 40 61110 SCREW,SHC,M10X1.5X30 GR 12.9 --23 120 122388 Qty. 62425 41 Ref. Drive Pump Assembly (refer to 710.1) 81468 MOUNTING BAND,AIR CLEANER 70455P FORMING,ENGINE MOUNT PAINTED.........................................1 42 8177 SCREW,HHC,1/2-13 X 1.5 43 13066 WASHER,FLAT,.5 HARDENED 24 13003 SCREW,HHC,5/8-11 X 3.5 GRD.8...6 44 85053 SCREW,HHC,M10 X 1.5 X70,GR 8.8 25 33418 WASHER,FLAT,.625 X 2.25 X.15 45 22699 WASHER,FLAT,M10,ZINC PLTD. 26 102045 ISOLATOR,ENGINE VIBRATION.....6 46 71911 CLAMP,MUFFLER, 2.50 INCH........2 27 18596 WASHER,FLAT,1.56 X 2.5 X .061 47 102237P 28 13064 WASHER,FLAT,.625 HARDENED....4 FORMING,HEAT SHIELD,MUFFLER..........................1 29 6024 NUT,NYLOCK,5/8-11 48 70449 U-BOLT,1/2-13 X 8.5........................2 30 58299 SENDING UNIT,OIL PRESS.,DEUTZ*.............................1 49 70444 MUFFLER,2.5"INLET/OUTLET.......1 -- 101633 MUFFLER,SPARK ARREST,2.5 I/O 31 49922 DIPSTICK - DEUTZ F4L1011F.......1 to SN 2015 -- 101634 MUFFLER,CATALYTIC,2.5 I/O 50 128829 -- 102585 O-RING,DIPSTICK,DEUTZ F4L2011 use with item 49922; to SN 2015 CIRCUIT BRKR 15A TYPE 2 METAL from SN 2440 -- 52352 DIPSTICK-F3L1011F (DEUTZ) from SN 2016 32 29560 FILTER,FUEL/WTR SEP, DTZ 1008.................................................1 Genie Genuine Part. See PN 1254826 for compatible aftermarket replacement. -- 1254826 FUEL FILTER W/SEP,DEUTZ,1008........................1 Genie Aftermarket Part. Filter for Deutz F3L 1011F Engine. 33 111445 SENDING UNIT,OIL TEMP SWCH,DTZ......................................1 Z-80/60 Part No. 88618 April 2016 400 Engine Components 416.1 Deutz BF4L-2011 / TD2011-L04i Engine - View 1 (from SN 339) (continued) This Page Intentionally Left Blank Part No. 88618 Z-80/60 121 400 Engine Components April 2016 417.1 Deutz BF4L-2011 / TD2011-L04i Engine - View 2 (from SN 339) 122 Z-80/60 Part No. 88618 April 2016 400 Engine Components 417.1 Deutz BF4L-2011 / TD2011-L04i Engine - View 2 (from SN 339) Item Part No. Description Qty. 1 44064 SCREW,HHC,M10 X 30MM, (use for part number 33024) -- 22699 WASHER,FLAT,M10,ZINC PLTD. (use for part number 33024) -- 62476 SCREW,SHC,M10X1.5X20MM (75090) (use for part number 128004) 25 2 70381 COVER,FLYWHEEL CASTING.......1 26 13002 SCREW,HHC,5/16-18 X 1 GR5 3 37003 COUPLER,HUB,15 TOOTH 7/16BOLT*.......................................1 from SN 339 to SN 1473 27 5397 WASHER,FLAT,USS,5/16",Y 28 6782 NUT,NYLOCK,5/16-18 29 102209P FORMING,AIR CLEANER MOUNT PNTD...............................................1 30 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5 31 4828 NUT,NYLOCK,3/8-16 -- 128004 COUPLER,15 TOOTH,FBA,SAE8*** from SN 1474 -- 128023 KIT,FBA STYLE COUPLER,SAE8 (replaces the flex plate and coupler), from SN 339 to SN 1473 -- 33024 FLYWHEEL FLANGE,GREEN PLASTIC..........................................1 from SN 339 to SN 1473 4 70483 FORMING,8.5' MUFFLER MOUNT...........................................1 5 70445 FLEX PIPE,EXHAUST,2.5" DIA.......1 6 102593 CLAMP, 3 INCH...............................2 7 226106 RUBBER SLEEVES, TD 2011L041.........................................1 8 49915 SOLENOID-STARTR DEUTZF4L1011F*...........................1 9 70456 WELDMENT,REAR ENGINE MOUNT...........................................1 10 139709 STARTER, 12V................................1 -- 139621 KIT, HEAT GUARD, DEUTZ STARTER 11 30971 CLAMP,HOSE,3.00" 12 226103 INLET REDUCER,TD 2011L04I 13 22558 SCREW,HHC,M14 X 40MM,GR 8.8 14 49411 WASHER,FLAT,M14 15 13003 SCREW,HHC,5/8-11 X 3.5 GRD.8...4 16 33418 WASHER,FLAT,.625 X 2.25 X.15 17 102045 ISOLATOR,ENGINE VIBRATION.....4 18 18596 WASHER,FLAT,1.56 X 2.5 X .061 19 13064 WASHER,FLAT,.625 HARDENED....4 20 6024 NUT,NYLOCK,5/8-11 21 70454P FORMING,ENGINE MOUNT PAINTED.........................................1 Part No. 88618 Item Z-80/60 Part No. Description Qty. 22 30489 CLAMP,HOSE,3.50 23 146061 V-BELT GUARD, DEUTZ 2011........1 24 226104 BREATHER PIPE, TD 2011L04I......1 -- 226105 GASKET,BREATHER PIPE (226104) Ref. Engine Tray (refer to 420.1) 123 400 Engine Components April 2016 418.1 Deutz TD 2.9L4 Engine - View 1 124 Z-80/60 Part No. 88618 April 2016 400 Engine Components 418.1 Deutz TD 2.9L4 Engine - View 1 Item Part No. Description Qty. Item Part No. Description Qty. 26 71911 CLAMP,MUFFLER, 2.50 INCH........1 -- Verify Engine Make and Model Before Ordering 27 826822 -- For internal engine parts, contact engine dealer EXHAUST PIPE, TIER IV DEUTZ, Z ......................................................1 28 237821 SCREW,HHF,M8X20,DIN6921,8.8,YZ.2 29 826874 FORMING, TAIL PIPE SUPPORT, Z8....................................................1 -- 237730 ENGINE KIT, DEUTZ TD 2.9 -- 826636 HARNESS, DEUTZ 2.9, Z80 1 162283 HOSE, UPPER RADIATOR, DEUTZ D......................................................1 2 22672 CLAMP,HOSE,1.75..........................2 3 826859 SHROUD,17" FAN,6-CORE RADIATOR.......................................1 4 826795 RADIATOR,6-CORE,19.375W X 18.1..................................................1 5 825239 FORMING, INTAKE BAFFLE, Z80 DE....................................................1 6 119218 TRIM,EDGE,1/8X3/4 SIDE BULB..................................81-inches 7 21019 SCREW,PHIL,PHM,10-24 X.5,SEMS........................................6 8 6146 WASHER,FLAT,MS,#10,Y...............6 9 121419 SCREW,HHF,1/4-20 X .75...............2 10 25969 CLIP,SPRING,1/4-20 BLACK...........2 11 823751 BRACKET,INTAKE PIPE,MOUNT,DEUT........................1 12 128912 BOLT,FLANGE,5/8-11X1.5"GR8 PLT..................................................2 13 13064 WASHER,FLAT,.625 HARDENED....2 14 6024 NUT,NYLOCK,5/8-11.......................2 15 24038 SHOCK MOUNT,SMALL.................4 16 826835 FORMING,6-CORE RADIATOR MOUNT,...........................................1 17 35434 CLAMP,HOSE,2.00***.....................2 18 162284 HOSE,LOWER RADIATOR, 2.9L DEUT...............................................1 19 15086 WASHER,FLAT,.375 X 1.5 X .125....2 20 48425 NUT,LOCKING-LRG.FLANGE,3/8-16.2 21 22 Ref. Engine Tray (refer to 431.1) 49924 FILTER,OIL,DEUTZ F4L1011F.......1 -- 1255653 FILTER,OIL,DEUTZ,REPLACEMENT 23 1254717 HEAT SHIELD,DEUTZ TD2.9L........1 24 1251983 SCREW,HHF,M8-1.25X16,DIN6921,1.4 25 45435 CLAMP,HOSE,2.50"***....................2 Part No. 88618 Z-80/60 125 400 Engine Components April 2016 419.1 Deutz TD 2.9L4 Engine - View 2 126 Z-80/60 Part No. 88618 April 2016 400 Engine Components 419.1 Deutz TD 2.9L4 Engine - View 2 Item Part No. Description Qty. Item -- Verify Engine Make and Model Before Ordering 29 -- For internal engine parts, contact engine dealer 30 1 30489 CLAMP,HOSE,3.50..........................5 2 823703 HOSE,REDUCER,OFFSET,TURBO INLE.................................................1 3 30971 CLAMP,HOSE,3.00"........................1 4 823239 TUBE,INTAKE,DEUTZ 2.9L............1 5 35434 CLAMP,HOSE,2.00***.....................2 6 106211-600 HOSE,RUBBER 3"ID X .25 BLACK X......................................................1 7 13002 SCREW,HHC,5/16-18 X 1 GR5.......2 8 5397 WASHER,FLAT,USS,5/16",Y...........2 Part No. Description Qty. 61110 SCREW,SHC,M10X1.5X30 GR 12.9................................................10 Ref. DRIVE PUMP AND FUNCTION PUMP (refer to 710.1) 31 70381 COVER,FLYWHEEL CASTING.......1 32 123167 FLGHCS,1/2-13X1.50,GR8,BLK PH....................................................2 33 128004 COUPLER,15 TOOTH,FBA,SAE8***......................1 34 111748 SCREW,SHC,M10X1.5 X 60 GR8.8..............................................2 35 22699 WASHER,FLAT,M10,ZINC PLTD......2 36 62476 SCREW,SHC,M10X1.5X20MM (75090)............................................6 9 6782 NUT,NYLOCK,5/16-18.....................2 37 10 81468 MOUNTING BAND,AIR CLEANER........................................1 106211-300 HOSE,RUBBER 3"ID X .25 BLACK.............................................1 38 101640 11 81467 AIR CLEANER,NELSON.................1 -- 62425 FILTER,AIR CLEANER, SUPERBOOM 12 121419 SCREW,HHF,1/4-20 X .75...............1 13 25969 CLIP,SPRING,1/4-20 BLACK...........1 14 823144 UNISTRUT,FAN SHROUD BRACE,R,DE...................................1 15 121420 SCREW,HHF,1/4-20 X 1.000...........1 16 229986 GROMMET RUBBER .375X1.00X.1875.............................1 17 6638 WASHER,FLAT,USS,1/4"Y..............3 18 6091 NUT,NYLOCK,1/4-20.......................2 19 1251928 WLDT, INTAKE, T4 DEUTZ, Z80/S8.............................................1 20 823147 FORMING,FAN SHROUD STRUT MOUNT...........................................1 21 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5.......................................................2 22 6097 WASHER,FLAT,USS,3/8",Y.............4 23 4828 NUT,NYLOCK,3/8-16.......................2 24 6637 SCREW,HHC,1/4-20 X 1.75............1 25 78736 CLAMP,2 HOSE,PLASTIC,5/8.........2 26 27585 SCREW,HHC,M12 X 20MM 27 49410 WASHER,FLAT,M12........................2 28 825939 FORMING, CLAMP, BATTERY CABLE.............................................1 Part No. 88618 Z-80/60 REDUCER,RUBBER 3.0 - 2.5.........1 127 400 Engine Components April 2016 420.1 Deutz TD 2.9L4 Engine - View 3 128 Z-80/60 Part No. 88618 April 2016 400 Engine Components 420.1 Deutz TD 2.9L4 Engine - View 3 Item Part No. Description Qty. Item Part No. Description Qty. -- Verify Engine Make and Model Before Ordering 23 75051 SCREW,SER FLNG3/8UNCX3/4ZNYEL...............4 -- For internal engine parts, contact engine dealer 24 29868 SPRING CLIP,3/8-16,.05-.20X.73.....4 25 826825 BRACKET,EXPANSION TANK, LEFT M......................................................1 26 825218 BRACKET,EXPANSION TANK,DEUTZ 2...............................1 1 823229 HOSE,EXPANSION TANK,COMPENSATI.......................1 2 36208 CLAMP,HOSE,1.25***.....................2 3 161938 EXPANSION TANK,METAL,D2.9 S60..................................................1 4 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5.......................................................4 5 6097 WASHER,FLAT,USS,3/8",Y.............8 6 4828 NUT,NYLOCK,3/8-16.......................4 7 21465 CLAMP,HOSE,SIZE .25 TO .63.......4 8 218715 SENSOR,COOLANT LEVEL, DEUTZ.............................................1 -- 826152 WASHER, CRUSH, COOLANT SENSOR 9 824600 HOSE,HEATER,1/4" 10 1251498 FAN SPACER,3",DEUTZ 2.9L.........1 to SN 5440 -- 1258641 SPACER, FAN, DEUTZ, 43MM LNG from SN 5441 11 1251496 FAN,10 BLADE,17",DEUTZ 2.9L.....1 12 49401 SCREW,HHC,M8 X 100..................4 for fan spacer part 1251498; to SN 5440 -- 32309 SCREW,HHC,M8 X 60MM X 1.25 for fan part 1258641; from SN 5441 13 33277 WASHER,FLAT,M8,YELLOW ZINC................................................4 14 121419 SCREW,HHF,1/4-20 X .75...............4 15 25969 CLIP,SPRING,1/4-20 BLACK...........4 16 823143 UNISTRUT,FAN SHROUD BRACE,L,DE...................................1 17 121420 SCREW,HHF,1/4-20 X 1.000...........1 18 229986 GROMMET RUBBER .375X1.00X.1875.............................1 19 6638 WASHER,FLAT,USS,1/4"Y..............1 20 6091 NUT,NYLOCK,1/4-20.......................1 21 823147 FORMING,FAN SHROUD STRUT MOUNT...........................................1 22 1252687 BRACKET, STRUT BRACE.............1 Part No. 88618 Z-80/60 129 400 Engine Components April 2016 421.1 Deutz TD 2.9L4 Engine - View 4 130 Z-80/60 Part No. 88618 April 2016 400 Engine Components 421.1 Deutz TD 2.9L4 Engine - View 4 Item Part No. Description Qty. Item Part No. Description Qty. -- Verify Engine Make and Model Before Ordering 30 823135 WELDMENT, REAR MOUNT,ENGINE.............................1 -- For internal engine parts, contact engine dealer 31 826873 FORMING, ENGINE HARNESS SUPPOR.........................................1 32 106923 GROMMET,RUBBER .38X1.38X1.0...................................1 1 162209 FITTING,CONN,16MM-8MJ............3 2 162207 FITTING,ELBOW,8GS-8FJX90S.....3 3 822087 CLAMP,HOSE,1EAR,25/32.............3 33 27585 SCREW,HHC,M12 X 20MM 4 162208 FITTING,CONN,16MM-6MJ............1 34 49410 WASHER,FLAT,M12........................3 35 124962 GROMMET,RUBBER,1.0 X 1.25X1.5..........................................3 36 121688 SCREW,HHC,FLG,M14 X 35..........5 37 13003 SCREW,HHC,5/8-11 X 3.5 GRD.8...4 38 33418 WASHER,FLAT,.625 X 2.25 X.15.....4 5 824351 FITTING,STR,3/8 HS X 9/16-18,J....1 6 96770 CLAMP,HOSE,1 EAR, 11/16...........1 7 214228 FILTER, DEUTZ 2.9, FUEL.............1 8 824673 SENSOR, PRESSURE,DEUTZ 2.9....................................................1 9 49816 SCREW,PHILLIPS,PHM,10-32 X .75....................................................4 39 18596 WASHER,FLAT,1.56 X 2.5 X .061....8 40 823012 MOUNT,ENGINE,LEFT SIDE..........1 10 6146 WASHER,FLAT,MS,#10,Y...............8 41 70535 BRACKET,BATTERY CABLE..........1 11 6178 NUT,NYLOCK,10-32........................4 42 6637 SCREW,HHC,1/4-20 X 1.75............1 12 826871 WLDMT, FUEL CIRCUIT, Z80.........1 43 78736 CLAMP,2 HOSE,PLASTIC,5/8.........2 13 46131 CLAMP,HOSE,.63............................4 44 102045 ISOLATOR,ENGINE VIBRATION.....4 14 236259 LIFT PUMP,FUEL,DEUTZ...............1 45 15 122202 SCREW,FLANGE,HHC,3/8-16X1.25.2 16 6097 WASHER,FLAT,USS,3/8",Y...........10 46 6024 NUT,NYLOCK,5/8-11.......................4 13064 WASHER,FLAT,.625 HARDENED....4 Ref. Engine Tray (refer to 431.1) 17 4828 NUT,NYLOCK,3/8-16.......................6 47 18 55306 SCREW,PHILLIPS,PHM,4-40 X .50....................................................4 48 823013 MOUNT,ENGINE,RIGHT SIDE.......1 49 236260 PRE-FILTER,FUEL,DEUTZ.............1 19 40766 NUT,NYLOCK,4-40..........................4 50 8516 SCREW,HHC,3/8-16 X 1.50,GR5.....4 20 826212 PLATE, ECM MOUNT, Z80..............1 21 Ref. ECU Models with Deutz D2.9 engines (This part is serialized, contact Genie Parts Sales with full model and SN of both the unit and engine) 22 8915 SCREW,HHC,1/4-20 X 1.25............4 23 6638 WASHER,FLAT,USS,1/4"Y............10 24 6091 NUT,NYLOCK,1/4-20.......................5 25 826211 FORMING, ECM COVER, Z80........1 26 121066 SCREW,HHC,FLG,3/8-16 X 1 GR8.................................................4 27 29868 SPRING CLIP,3/8-16,.05-.20X.73.....4 28 826000 CONNECTOR, SAE10, QUICK CONN..............................................1 29 121433 SCREW,HHF, M14 X 40MM............4 Part No. 88618 Z-80/60 131 400 Engine Components April 2016 422.1 GM 3.0L EFI Engine - View 1 132 Z-80/60 Part No. 88618 April 2016 400 Engine Components 422.1 GM 3.0L EFI Engine - View 1 Item Part No. Description Qty. -- 88136 HARNESS,GM ENGINE Z-80 -- 65620 PCV VALVE-GM 3.0L ENGINE -- 65622 SPARK PLUG-GM 3.0L ENGINE -- 58412 SPARK PLUG WIRE SET,GM 3.0 -- 77551 COIL-IGNITION/GM 3.0L ENGINE -- 54813 PLATE,ENG.TRAY WEB,NON-PVT END -- 65626 Item Part No. Description Qty. -- 77545 GASKET-THERMOSTAT/GM 3.0L ENGI 15 54071 COOLANT RETURN SYSTEM,Z45***..............................1 -- 72327 CAP, COOLANT RET SYS(54071) 16 6090 SCREW,HHC,1/4-20 X .75 17 6638 WASHER,FLAT,USS,1/4"Y FILTER-FUEL, GM 3.0L ENGINE 18 6091 NUT,NYLOCK,1/4-20 19 102975 ENGINE MOUNT W/DECAL GM ENG T1....................................................1 -- 88199P RADIATOR MOUNT,OUTBOARD,PAINTE -- 65627 FILTER-LPG, GM 3.0L ENGINE -- 77536 PUMP,FUEL GM 3.0 ENG. C282-238 -- 81837 FREEZE PLUG HEATER,GM 3.0L -- 77850 OIL PRESSURE SWITCH GM 3.0L 20 16584 U-BOLT, KIT 5/16-18 X 2.5..............1 -- 58370 MAGNETIC SPEED SENSOR,GM 3.0 21 81425 RADIATOR HOSE,LOWER-GM......1 -- 88175P FORMING,GM INTAKE BAFFLE 1 53952 BRKT,AIR CLEANER ORIENTATION**..............................2 2 13000 SCREW,HHC,5/16-18 X 1.25 3 5397 WASHER,FLAT,USS,5/16",Y 4 6782 NUT,NYLOCK,5/16-18 5 53952 BRKT,AIR CLEANER ORIENTATION**..............................1 -- 13014 CLAMP,HOSE,2.25" DIA. 22 77550 DISTRIBUTOR/GM 3.0L ENGINE....1 -- 65624 CAP-DISTRIBUTOR, GM 3.0L -- 65625 ROTOR-DISTRIBUTOR, GM 3.0L 23 65623 FILTER-OIL,GM 3.0L ENGINE........1 -- 88100 ADAPTER,OIL DRAIN,GM 3.0L 24 77540 CAP, OIL FILLER-GM 3.0L ENGINE...........................................1 25 83048 STARTER,GM 3.0L..........................1 26 81426 FLYWHEEL FLANGE,AUTO STYLE GM...................................................1 27 81427 COUPLER,HUB,6 TOOTH GM 3.0L..................................................1 28 61781 CASTING,SAE 4 PUMP MOUNT,MACHI...............................1 6 77847 THROTTLE BODY...........................1 -- 146057 LPG REGULATOR (GM 3.0L) -- 83135 VAPORIZER REGULATOR PRIM 16.5 7 81424 RADIATOR HOSE,UPPER-GM.......1 -- 13014 CLAMP,HOSE,2.25" DIA. 8 77821 FAN KIT ,GM 3.0 ENGINE..............1 -- 65621 BELT-FAN, GM 3.0L ENGINE 29 8177 SCREW,HHC,1/2-13 X 1.5 9 81731P RADIATOR MOUNT,INBOARD,PAINTED...........1 30 13066 WASHER,FLAT,.5 HARDENED 10 81877P SHROUD,RADIATOR,GM,PAINTED.1 11 81861P BRACKET,RADIATOR SUPPORT PAINT..............................................1 32 6175 SCREW,HHC,3/8-16 X 1 33 6021 WASHER,LOCK,.375 12 18503 NUT,LOCKING-LG.FLANGE,5/16-18 34 63463 AIR CLEANER,NELSON***.............1 13 48498 ISOLATOR,AIR FILTER MOUNT.....1 -- 62420 FILTER,AIR*** 14 63462 RADIATOR,PERKINS,GM...............1 35 81703P -- 65473 CAP,RADIATOR,PERKINS/FORD BRACKET,AIR CLEANER,PAINTED.......................1 -- 75154 SENSOR,COOLANT TEMP.VDO323-419 36 44064 SCREW,HHC,M10 X 30MM, 37 22700 WASHER,LOCK,M10 -- 77541 THERMOSTAT-ENG TEMP/GM3.0L 38 81421P -- 77542 GASKET,WATER OUTLET/GM 3.0L BRACKET,MUFFLER MOUNT,PAINTED............................1 Part No. 88618 Z-80/60 31 Ref. Drive Pump Assembly (refer to 710.1) 133 400 Engine Components April 2016 422.1 GM 3.0L EFI Engine - View 1 (continued) Item 134 Part No. Description Qty. 39 81420 MUFFLER,SPARK ARRESTING,GM.............................1 -- 77543 GASKET, EXHAUST MANFLD/GM 3.0L -- 77544 MANIFOLD-EXHAUST/GM 3.0L ENGIN Z-80/60 Part No. 88618 April 2016 400 Engine Components 422.1 GM 3.0L EFI Engine - View 1 (continued) This Page Intentionally Left Blank Part No. 88618 Z-80/60 135 400 Engine Components April 2016 423.1 GM 3.0L EFI Engine - View 2 136 Z-80/60 Part No. 88618 April 2016 400 Engine Components 423.1 GM 3.0L EFI Engine - View 2 Item Part No. Description Qty. 1 34164 ELBOW,90 DEGR,RUBBER,2.5"I.D.*................2 -- 30971 CLAMP,HOSE,3.00" 2 35067-950 TUBE,RD,ALUM 2.5 X .083.............3 3 60036 HOSE,AIR INTAKE,FORD EFI***.....1 -- 30971 CLAMP,HOSE,3.00" 4 77847 THROTTLE BODY...........................1 -- 77848 INJECTOR,FUEL W/ORINGS GM3.0L -- 77849 INJECTOR,LPG W/ORINGS GM3.0L 5 62278 ELEC. CONTROL MODULE, GM BB....................................................1 6 49381 SCREW,HHC,M12 X 30 7 49410 WASHER,FLAT,M12 8 53909 SCREW,HHC,5/8-11 X 4.0 GR8......4 9 33418 WASHER,FLAT,.625 X 2.25 X.15 10 102045 ISOLATOR,ENGINE VIBRATION.....4 11 6024 NUT,NYLOCK,5/8-11 12 81417P ENGINE MOUNT,LR,GM 3.0 PAINTED.........................................1 shown -- 81418P ENGINE MOUNT,RR,GM 3.0 PAINTED 13 81481 WELDMENT,HEAD PIPE,GM.........1 -- 65503 GASKET,MUFFLER PERKINS(53883) 14 33361 ELBOW,45 DEGR,RUBBER,2.5"I.D...................3 -- 30971 CLAMP,HOSE,3.00" 15 35067-200 TUBE,RD,ALUM 2.5 X .083 X 2.00..................................................1 16 77822 ALTERNATOR, GM3.0L ENGINE.....1 -- 65621 BELT-FAN, GM 3.0L ENGINE 17 88190P FORMING,FRONT ENGINE MOUNT 18 8516 SCREW,HHC,3/8-16 X 1.50,GR5 19 6097 WASHER,FLAT,USS,3/8",Y 20 4828 NUT,NYLOCK,3/8-16 21 6888 SCREW,HHC,1/4-20 X 1 22 6638 WASHER,FLAT,USS,1/4"Y 23 6091 NUT,NYLOCK,1/4-20 24 25 Ref. Engine Tray (refer to 420.1) 35067-1900 TUBE,RD,ALUM 2.5 X .083.............1 Part No. 88618 Z-80/60 137 400 Engine Components April 2016 424.1 Ford LRG-425 EFI Engine - View 1 138 Z-80/60 Part No. 88618 April 2016 400 Engine Components 424.1 Ford LRG-425 EFI Engine - View 1 Item Part No. Description Qty. -- 102339 HARNESS,FORD ENGINE,EFI,2004 -- 106605 Item Part No. Description Qty. 18 50948 HARNESS,ENGINE W/RELAY BOX T2 HOSE ASSEMBLY,LP GAS,106"LG....................................1 19 106486 SENSOR,AIR,CAT MONITOR***.....1 -- 77219 PUMP, FUEL, LRG425, WALBRO 20 49817 SCREW,PHILLIPS,PHM,10-32 X1.25 -- 65770 BELT,TIMING,FORD LRG423/425EFI 21 6178 NUT,NYLOCK,10-32 1 102307 FORMING,HEAT SHIELD...............1 22 49898 MAP SENSOR, EFI.........................1 2 53821P BRACKET,MAP SENSOR,PAINTED.........................1 23 70525 REGULATOR,LPG...........................1 -- 102073 ELBOW,90 DEG,3/8NPT X 1/2 FNPT 3 22672 CLAMP,HOSE,1.75 -- 102074 ELBOW,90DEG, .63 HS X.375 MPT 3 54862 HOSE,UPPER RADIATOR,Z45.......1 -- 19363 ELBOW,130239-4-4 4 88847 HOSE,AIR CLEANER TO INTAKE............................................1 -- 65627 FILTER-LPG, GM 3.0L ENGINE -- 35434 CLAMP,HOSE,2.00*** -- 45435 CLAMP,HOSE,2.50"*** 5 54598P SHROUD,RADIATOR,FORD LGR425,PA......................................1 -- 88757 VALVE,LP LOCKOUT W/CONN*** 24 44064 SCREW,HHC,M10 X 30MM, 25 22700 WASHER,LOCK,M10 26 29606 RING GEAR,FORD***.....................1 29616 STARTER,ENGINE,FORD LSG/LRG***.....................................1 6 70492P PLATE,INTAKE BAFFLE Z80 FORD P......................................................1 26 7 110304 RADIATOR,FORD/PERKINS***......1 27 88450 SENSOR,FORD OXYGEN..............1 102118 FORMING,HEAT SHIELD,FORD.....1 -- 15086 WASHER,FLAT,.375 X 1.5 X .125 28 -- 24038 SHOCK MOUNT,SMALL 29 10107 SCREW,HHC,5/16-18 X .75 -- 4828 NUT,NYLOCK,3/8-16 30 6782 NUT,NYLOCK,5/16-18 8 21019 SCREW,PHIL,PHM,10-24 X.5,SEMS 31 53952 9 6146 WASHER,FLAT,MS,#10,Y BRKT,AIR CLEANER ORIENTATION**..............................1 102010P FORMING,FAN GUARD,FORD,PAINTED.................1 32 32064 CLAMP,MUFFLER,1.75 INCH.........2 33 111634 AIR CLEANER,FORD,T3................1 33 38922 ELBOW,90DEG.1/8MPT-5/16 BARB 10 11 52076 FAN, LSG423/LRG425....................1 -- 49408 WASHER,LOCK,M8 -- 102977 -- 70489 SPACER,FAN TO WATERPUMP LRG425 HOSE FITITNG,BRASS,AIR CLEANER -- 227988 VACUATOR VALVE -- 75185 SCREW,HHC,M8X1.25X 70MM,GR8.8 -- 58247 AIR CLEANER CAP/ FORD/NOLFF*** -- 77295 FILTER ELEMENT,AIR,NOLFF LPG 12 70367 BOTTLE,COOLANT RECOVERY,3.7***...........................1 34 6175 SCREW,HHC,3/8-16 X 1 35 6097 WASHER,FLAT,USS,3/8",Y 36 4828 NUT,NYLOCK,3/8-16 37 89973 EXHAUST PIPE ASSEMBLY, FORD..............................................1 -- 115431 CAP ASSY,COOLANT BOTTLE*** 13 6090 SCREW,HHC,1/4-20 X .75 14 6638 WASHER,FLAT,USS,1/4"Y 15 6091 NUT,NYLOCK,1/4-20 -- 102134 GASKET,EXHAUST FORD TIER II 16 33960 ALTERNATOR,LRG-423 RE-BUILT*.......................................1 38 106487 ENGINE PERFORMANCE MODULE T2**..................................................1 17 77170 HOSE,LOWER RADIATOR,Z45......1 39 13002 SCREW,HHC,5/16-18 X 1 GR5 -- 22672 CLAMP,HOSE,1.75 40 5397 WASHER,FLAT,USS,5/16",Y Part No. 88618 Z-80/60 139 400 Engine Components April 2016 424.1 Ford LRG-425 EFI Engine - View 1 (continued) Item 140 Part No. Description Qty. 41 72343 GASKET,EXH FLANGE-PERKINS54555...............1 42 18503 NUT,LOCKING-LG.FLANGE,5/16-18 43 61741 SCREW,HHC,5/16-18 X 1.50 44 102779P FORMING,HEAT SHLD SUPPORT,PTD................................1 45 8255 SCREW,HHC,3/8-16 X .75 46 6021 WASHER,LOCK,.375 47 4828 NUT,NYLOCK,3/8-16 Z-80/60 Part No. 88618 April 2016 400 Engine Components 424.1 Ford LRG-425 EFI Engine - View 1 (continued) This Page Intentionally Left Blank Part No. 88618 Z-80/60 141 400 Engine Components April 2016 425.1 Ford LRG-425 EFI Engine - View 2 142 Z-80/60 Part No. 88618 April 2016 400 Engine Components 425.1 Ford LRG-425 EFI Engine - View 2 Item Part No. Description 1 34162-400 Air Intake Hose................................1 2 102121 CLAMP,MUFFLER,1-7/8 IN.............2 3 70420 TAILPIPE,FORD LRG 425...............1 4 106178 WELDMENT,MUFFLER,FORD TIER2..............................................1 5 22788 SCREW,HHC,1/2-13 X 1.75 6 6095 WASHER,FLAT,USS,1/2",Y 7 6198 NUT,NYLOCK,1/2-13 8 28656 FILTER,OIL,FORD...........................1 Genie genuine part -- 1259054 FILTER, OIL, FORD Genie aftermarket part 9 6175 SCREW,HHC,3/8-16 X 1 10 6097 WASHER,FLAT,USS,3/8",Y 11 70425P FORMING,ECM MOUNT PAINTED.........................................1 12 6637 SCREW,HHC,1/4-20 X 1.75 13 6638 WASHER,FLAT,USS,1/4"Y 14 6090 SCREW,HHC,1/4-20 X .75 15 106605 HARNESS,ENGINE W/RELAY BOX T2....................................................1 16 Qty. Ref. Engine Tray (refer to 420.1) 17 101118P ENGINE MOUNT FOOT,LH PNTD...............................................1 18 30810 SENDING UNIT,OIL PRESSURE***.................................1 dual-terminal sender 19 71911 CLAMP,MUFFLER, 2.50 INCH........1 20 102103 TUBE,INTAKE,2.50 OD X 13".........1 -- 33361 ELBOW,45 DEGR,RUBBER,2.5"I.D. -- 45435 CLAMP,HOSE,2.50"*** 21 102104 TUBE,INTAKE,2.50 OD X 15.63".....1 -- 33361 ELBOW,45 DEGR,RUBBER,2.5"I.D. -- 45435 CLAMP,HOSE,2.50"*** 22 102117 HOSE,2.0 ID X 2.0" LG...................1 Part No. 88618 Z-80/60 143 400 Engine Components April 2016 426.1 Ford LRG-425 EFI Engine - View 3 144 Z-80/60 Part No. 88618 April 2016 400 Engine Components 426.1 Ford LRG-425 EFI Engine - View 3 Item Part No. Description Qty. Item Part No. Description Qty. 1 102976 COOLANT MOUNT W/DECAL FORD..............................................1 29 4828 NUT,NYLOCK,3/8-16 2 33970 COIL, ELECTRONIC IGN., FORD...1 30 8177 SCREW,HHC,1/2-13 X 1.5 31 13066 3 67537 SCREW,HHC,M5 X 12MM WASHER,FLAT,.5 HARDENED.......2 32 4 6091 NUT,NYLOCK,1/4-20 33 5 6833 CLAMP,0.50,#8 X 1/4,RUB CUSH....1 34 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5 6 106485 MIXER,AIR VALVE,TIER II FORD**............................................1 35 101127P FORMING,LH MUFFLER SUPPORT PNT.................................................1 7 35434 CLAMP,HOSE,2.00***.....................2 36 101128P 8 102117 HOSE,2.0 ID X 2.0" LG...................1 FORMING,MUFFLER CLAMP, PAINTED.........................................1 9 102120 HOSE,1/4 VACUUM........................1 37 22578 SCREW,HHC,M6 X 20MM,GR8.8 10 102119 HOSE,3/4,LP.......................8-inches from regulator to mixer 38 25926 WASHER,FLAT,M6 PLTD. 39 70527 MEGAJECTOR,FUEL KIT...............1 -- 106491 HARNESS,JUMPER,MEGAJECTOR 40 75185 SCREW,HHC,M8X1.25X 70MM,GR8.8 41 48498 ISOLATOR,AIR FILTER MOUNT.....2 42 18503 NUT,LOCKING-LG.FLANGE,5/16-18.9 43 102013P FORMING,RADIATOR SUPPORT,LH..................................1 Ref. Drive Pump (refer to 710.1) Ref. Function Pump (refer to 710.1) 11 102065P BAR,HARNESS CONNECTOR MOUNT...........................................1 12 65892 CONN. ASSY,7.9 TUBE X6.35 HOSE..............................................1 13 71909 HOSE,FUEL,5/16 HIGH PRESSURE** 14 65453 BRACKET-FUEL FILTER (52567)....1 -- 6091 NUT,NYLOCK,1/4-20 -- 6638 WASHER,FLAT,USS,1/4"Y -- 102794 SCREW,HHC,M8 X1.25X40,GRD10.9 -- 6888 SCREW,HHC,1/4-20 X 1 -- 33277 WASHER,FLAT,M8,YELLOW ZINC 15 58967 FUEL PRESSURE REG,425EFI***................................1 16 23057 SCREW,HHC,M8 X 20MM -- 32339 CLAMP,1.75,#28 X 3/8,RUB CUSH* 17 49408 WASHER,LOCK,M8 18 49407 WASHER,LOCK,M6 19 33960 ALTERNATOR,LRG-423 RE-BUILT*.......................................1 20 89917P PLATE,AIR FILTER MOUNT,FORD.................................1 21 10107 SCREW,HHC,5/16-18 X .75 22 6782 NUT,NYLOCK,5/16-18 23 106271P CLAMP,FORD MUFFLER,PAINTED.......................1 24 101126P FORMING,RH MUFFLER SUP PAINTED.........................................1 25 25548 SCREW,HHC,M10 X 40MM,GRD8 26 22700 WASHER,LOCK,M10 27 14033 SCREW,HHC,3/8-16 X 2.75 28 6097 WASHER,FLAT,USS,3/8",Y Part No. 88618 Z-80/60 145 400 Engine Components April 2016 427.1 Ford LRG-425 EFI Engine - View 4 146 Z-80/60 Part No. 88618 April 2016 400 Engine Components 427.1 Ford LRG-425 EFI Engine - View 4 Item Part No. 1 Description Qty. Item Ref. HOSE,UPPER RADIATOR,Z45...............................1 refer to 416.1 Part No. Description Qty. 30 64079 BELL HOUSING KIT, FORD 425EFI.............................................1 kit includes; 89811 Pump Mount Housing, 89813 Flex Plate, 37003 15 tooth Hub Coupler, and 102136 Screws 7/16-14 X 1.25 2 22672 CLAMP,HOSE,1.75..........................1 3 33966 THERMOSTAT, FORD LRG.............1 4 52575 GASKET,THERM.HSNG O-RING....1 -- 102136 SCREW,SHC,7/16-14 X 1.25 5 33970 COIL, ELECTRONIC IGN., FORD...1 -- 37003 6 49881 OIL FILLER CAP FOR LRG ENGINE...........................................1 COUPLER,HUB,15 TOOTH 7/16BOLT* -- 89811 HOUSING,PUMP MOUNT (64079) 7 52570 SPARK PLUG WIRE SET, LRG425EFI......................................1 -- 89813 FLEX PLATE,COUPLER (64079) 8 106490 SPARK PLUG, FORD LRG425.......4 31 24038 SHOCK MOUNT,SMALL.................4 9 89812 SWITCH,OIL PRESSURE ASSY.....1 -- 15086 WASHER,FLAT,.375 X 1.5 X .125 10 28656 FILTER,OIL,FORD...........................1 Genie genuine part -- 4828 NUT,NYLOCK,3/8-16 32 101121P -- 1259054 FILTER, OIL, FORD Genie aftermarket FORMING,RADIATOR SUP PNTD...............................................1 33 33963 PUMP, WATER, WITH GASKET......1 11 70423P REAR ENGINE MOUNT,PAINTED............................1 -- 33964 GASKET, WATER PUMP -- 52078 PULLEY,FORD ENGINE,LRG-423*** 12 33957 VALVE,PCV-FORD LRG***..............1 34 102794 SCREW,HHC,M8 X1.25X40,GRD10.9 13 6198 NUT,NYLOCK,1/2-13 35 33277 WASHER,FLAT,M8,YELLOW ZINC 14 39479 SCREW,HHC,1/2-13 X 2.75 36 52580 15 70452 ISOLATOR,ENGINE VIBRATION***.................................4 BELT,SERPENTINE,LRG425 EFI***...............................................1 -- 65770 BELT,TIMING,FORD LRG423/425EFI 16 6095 WASHER,FLAT,USS,1/2",Y 37 65454 BOLT-FLANGE,M6 X 22MM(52573) 17 102066P CASTING,WASHER,REBOUND,PAINTED.4 38 13014 CLAMP,HOSE,2.25" DIA.................1 18 44064 SCREW,HHC,M10 X 30MM, 39 72358 WATER INLET TUBE, FORD..........1 19 22700 WASHER,LOCK,M10 40 33972 SENSOR,COOLANT TEMP*...........1 20 25929 SCREW,HHC,M8 X 30MM,GRD 8.8 41 65456 21 49408 WASHER,LOCK,M8 SENDING UNIT-H20TMP LRG425EFI*....................................1 22 28717 VALVE,DRAIN,FORD,BLOCK,RAD..1 23 8516 SCREW,HHC,3/8-16 X 1.50,GR5 24 6097 WASHER,FLAT,USS,3/8",Y 25 4828 NUT,NYLOCK,3/8-16 26 101119P ENGINE MOUNT FOOT,RH PNTD...............................................1 27 6175 SCREW,HHC,3/8-16 X 1 28 27920 RELAY, STARTER, Z45GP91..........1 29 29606 RING GEAR,FORD***.....................1 29 29616 STARTER,ENGINE,FORD LSG/LRG***.....................................1 Part No. 88618 Z-80/60 147 400 Engine Components April 2016 428.1 Continental TME-27 Engine - View 1 148 Z-80/60 Part No. 88618 April 2016 400 Engine Components 428.1 Continental TME-27 Engine - View 1 Item Part No. Description Part No. Description -- 111839 HARNESS,CONTINENTAL ENG,TME27 to SN 1913 8 111824 HEAT SHIELD,FUEL RAIL,TME27....................................1 -- 111840 HARNESS,TME27 STARTER RELAY to SN 1913 9 111822 FUEL RAIL, TME27.........................1 10 111825 SPACER,HEAT SHIELD,TME27......2 -- 122865 HARNESS-B,TME27 ENGINE,EPA2007 from SN 1914 11 111924 ALTERNATOR,TME2.7L ENGINE....1 12 49375 SCREW,HHC,M6 X 16 -- 111890 SPARK PLUG, NGK BPR5ES 13 49407 WASHER,LOCK,M6 -- 111890 SPARK PLUG, NGK BPR5ES 14 18666 CLAMP,1.00,#16 X 1/4,RUB CUSH..............................................2 -- 111836 SPARK PLUG WIRE,TME27 15 111838 FITTING,STR,1/8NPT X 3/16 HB.....1 -- 30810 SENDING UNIT,OIL PRESSURE*** dual-terminal sender 16 111917 OIL FILTER,TME 2.7L ENGINE......1 17 111919 ADAPTER,MIXER, TME27..............1 -- 28607 ADAPTER,140139-8-6 18 22558 SCREW,HHC,M14 X 40MM,GR 8.8 -- 111923 FAN, TME2.7L ENGINE to SN 1913 19 37505 WASHER,LOCK,M14 20 67723 WASHER,FLAT,M14 HARDENED -- 122325 FAN,6 BLADE,17IN.PUSH from SN 1914 21 111847 ENGINE MOUNT,RIGHT FRONT,TME27................................1 -- 111894 FAN SPACER,29.7MM 22 111845 DIPSTICK,CONTINENTAL,TME27..1 -- 111903 SWITCH, LOW OIL PRESS, TME27 from SN 1914 23 111922 THROTTLE,ELECTRIC,TME2.7L ENG.................................................1 -- 121594 HOSE ASSY,LP GAS,120"LG high pressure propane hose from tank to regulator) 24 111859 FITTING PLUG,#8...........................1 25 111860 HOSE ASSY,OIL DRAIN,TME27 26 31817 ELBOW,90DEG.1/4MPT-3/8 BARB...............................................1 27 111818 FITTING,1/4 NPT X SAE J2044......1 28 19363 ELBOW,130239-4-4.........................1 29 111857 ENGINE MOUNT,REAR,TME27.....1 30 111885 FLYWHEEL CONTINENTAL TME27.............................................1 31 49376 SCREW,HHC,M6 X 25 32 49407 WASHER,LOCK,M6 33 25926 WASHER,FLAT,M6 PLTD. 34 111827 BRACKET,HEAT SHIELD REAR,TME27..................................1 shown -- 111826 BRACKET,HEAT SHIELD,FRNT,TME27 -- Qty. 111905 SENSOR,MAP, TME2.7L ENGINE 80358 SCREW,FHS,M8 X 1.25 X 16 Item -1 2 59579 NUT, HEX FLANGE M 8 X 1.25 3 111854 BRACKET,RADIATOR SUP,TME27.....................................1 4 111853 ISOLATOR,VIB, 32 X 32 M8-1.25.....1 5 49398 SCREW,FHS,M8 X 1.25 X 30 6 111884 WATER PUMP, CONTINENTAL TME27.............................................1 Qty. -- 111883 WATER PUMP GASKET 7 111918 BELT,FEAD, TME 2.7L ENGINE......1 -- 111841 PULLEY,CRANKSHAFT,TME27 -- 111842 WASHER,CRANKSHAFT,TME27 -- 111843 BOLT,CRANKSHAFT,TME27 35 49375 SCREW,HHC,M6 X 16 -- 111867 WHEEL, CRANK POSITION 36 55017 NUT,HEX, M6 -- 22700 WASHER,LOCK,M10 37 111829 -- 27034 SCREW,HHC,M10 X 25MM,GR 8.8 HEAT SHIELD INJECTOR,TME27..........................4 -- 111807 INJECTOR,FUEL,CONT,TME2.7L Part No. 88618 Z-80/60 149 400 Engine Components April 2016 428.1 Continental TME-27 Engine - View 1 (continued) Item 150 Part No. Description Qty. 38 111888 MANIFOLD,EXHAUST,TME27........1 -- 111895 GASKET,EXHAUST 2INCH,2BOLT 39 111837 CAP,OIL FILL,TME27......................1 -- 42280 CLAMP,HOSE,.50 40 236449 VALVE COVER,TME27 -- 236450 GASKET,CYL HEAD COVER,TME27 Z-80/60 Part No. 88618 April 2016 400 Engine Components 428.1 Continental TME-27 Engine - View 1 (continued) This Page Intentionally Left Blank Part No. 88618 Z-80/60 151 400 Engine Components April 2016 429.1 Continental TME-27 Engine - View 2 152 Z-80/60 Part No. 88618 April 2016 400 Engine Components 429.1 Continental TME-27 Engine - View 2 Item Part No. Description -- 111898 FITTING KIT, EPR VALVE from SN 1914 -- 122255 1 2 Qty. Item Part No. Description Qty. 22 13268 CLAMP,0.75,#12 X 1/4,RUB CUSH..............................................2 KIT,EPR FITTING,TME27,EPA2007 from SN 1914 23 111858 SPACER,ENGINE MOUNT,TME27...............................2 111882 SENSOR,ENGINE TEMP,TME27.....1 24 5224 SCREW,HHC,3/8-16 X 2 236451 ELBOW,1/2"H X 3/8"P,TME27.........1 25 6021 WASHER,LOCK,.375 -- 236452 FITTING,PCV TO VLV COVER,TME27 26 19934 WASHER,3/8 HARD.STEEL-FLAT,USS.................8 -- 236453 GASKET,PCV FITTING,TME27 27 61225 RELAY,12VDC,70AMP,SEALED......1 -- 236454 SCREW,#10-32 X 5/8"L 28 111916 STARTER,TME 2.7L ENGINE.........1 -- 236455 WASHER,#10,LOCK 29 10598 SCREW,HHC,1/2-13 X 3 3 111856 ASST,OVERFLOW BOTTLE,TME27..............................1 30 102066P CASTING,WASHER,REBOUND,PAINTED.2 31 70452 ISOLATOR,ENGINE VIBRATION***.................................4 4 111808 WELDMENT,EXHAUST PIPE.........1 5 102121 CLAMP,MUFFLER,1-7/8 IN.............2 32 13066 WASHER,FLAT,.5 HARDENED.......4 6 111910 SENSOR,O2,EXH.COLL., PIPE......1 to SN 1913 33 6198 NUT,NYLOCK,1/2-13 34 111830 COIL ASSY,IGNITION,TME27.........1 -- 122243 SENSOR,O2, TME27 EPA2007 from SN 1914 -- 111831 COIL IGNITION,TME27 -- 111832 BRACKET,IGNITION COIL,TME27 -- 111833 NUT,CLINCH,10-32 X 1 -- 111834 SPACER,.20 ID X .50 OD X .4 LG -- 111835 SCREW,SHC,10-32 X 1 -- 6607 WASHER,LOCK,#10 PLTD 35 111844 FITTING,OIL PAN BREATHER,TME27.........................1 36 111848 ENGINE MOUNT,LEFT FRONT,TME27................................1 37 111880 HOSE,LOWER RADIATOR, TME27.............................................1 38 111358 CONT FAN GUARD FT W/WORD DECAL.............................................1 7 61741 SCREW,HHC,5/16-18 X 1.50 8 5397 WASHER,FLAT,USS,5/16",Y 9 18503 NUT,LOCKING-LG.FLANGE,5/16-18 10 19358 CONNECTOR,010102-6-4..............1 11 119232 LOCKOFF,LP,FORD DSG-423........1 12 119824 ELBOW,90DEG,5502-04-04-B........1 13 111869 OIL SEPARATOR.............................1 -- 111868 VALVE,PVC,TMEW7 -- 111870 VALVE,CHCEK,TME27 -- 42280 CLAMP,HOSE,.50 14 111913 REGULATOR,LPG(EPR),TME27.....1 to SN 1913 -- 122245 REGULATOR,LPG (EPR),TME27 2007 from SN 1914 -- 111871 GUARD,FAN,FRONT,TME27 39 111872 SCREW,FRONT FAN GUARD,TME27...............................4 40 111873 GUARD,FAN REAR,TME27............1 -- 111874 SCREW,REAR FAN GUARD,TME27 15 110919 ISOLATOR,VIBRATION,M8 M/M.....4 16 33277 WASHER,FLAT,M8,YELLOW ZINC 17 25368 NUT,NYLOCK,M8X1.25 41 39479 SCREW,HHC,1/2-13 X 2.75 18 6888 SCREW,HHC,1/4-20 X 1 42 111850 WASHER,ISOLATOR,TME27..........2 19 6638 WASHER,FLAT,USS,1/4"Y 43 111851 ISOLATOR,RADIATOR,TME27.......2 20 16073 CLAMP,0.63,#10 X 1/4,RUB CUSH..............................................2 44 111849 BRACKET,LOWER RAD,TME27.....1 45 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5 21 6091 NUT,NYLOCK,1/4-20 46 6097 WASHER,FLAT,USS,3/8",Y Part No. 88618 Z-80/60 153 400 Engine Components April 2016 429.1 Continental TME-27 Engine - View 2 (continued) Item 154 Part No. Description Qty. 47 4828 NUT,NYLOCK,3/8-16 48 111359 CONT RADR ASSY W/WORD DECAL.............................................1 -- 111855 RADIATOR,CONTINTNTAL -- 111864 PETCOCK,RADIATOR,1,4NPT 49 111865 CAP,RADIATOR,TME27..................1 50 45435 CLAMP,HOSE,2.50"***....................4 51 111852 BRACKET,UPPER SUPPORT,TME27...........................1 52 111881 HOSE,UPPER RADIATOR, TME27.............................................1 Z-80/60 Part No. 88618 April 2016 400 Engine Components 429.1 Continental TME-27 Engine - View 2 (continued) This Page Intentionally Left Blank Part No. 88618 Z-80/60 155 400 Engine Components April 2016 430.1 Continental TME-27 Engine - View 3 156 Z-80/60 Part No. 88618 April 2016 400 Engine Components 430.1 Continental TME-27 Engine - View 3 Item Part No. Description 1 8178 SCREW,HHC,3/8-16 X 2.5 2 18503 3 111799P 4 Qty. Item Part No. Description Qty. -- 38922 ELBOW,90DEG.1/8MPT-5/16 BARB NUT,LOCKING-LG.FLANGE,5/16-18 -- 58247 AIR CLEANER CAP/ FORD/NOLFF*** WELDMENT,MUFFLER MOUNT,PTD....................................1 -- 77295 FILTER ELEMENT,AIR,NOLFF LPG 28 71911 119051 MOUNTING BAND,MUFFLER,8.0"......................2 CLAMP,MUFFLER, 2.50 INCH........1 to SN 1913 29 6097 WASHER,FLAT,USS,3/8",Y 5 10107 SCREW,HHC,5/16-18 X .75 30 4828 6 6638 WASHER,FLAT,USS,1/4"Y NUT,NYLOCK,3/8-16 to SN 1913 7 61741 SCREW,HHC,5/16-18 X 1.50 31 111800P 8 5397 WASHER,FLAT,USS,5/16",Y 9 111794 WELDMENT,EXHAUST COLL.PIPE......................................1 FORMING,INTAKE TUBE BRCKT,PTD.....................................1 to SN 1913 32 111803 10 111911 SENSOR,O2,CAT MUFFLER,DISCH...........................1 to SN 1913 TUBE,INTAKE,AIR CLEANER........1 to SN 1913 33 34164 ELBOW,90 DEGR,RUBBER,2.5"I.D.*................1 11 111810 FORMING,HEAT SHIELD,EXH PIPE................................................1 -- 35434 CLAMP,HOSE,2.00*** -- 45435 CLAMP,HOSE,2.50"*** 12 6090 SCREW,HHC,1/4-20 X .75 34 13002 SCREW,HHC,5/16-18 X 1 GR5 13 111805 NUT,LOCK,HEX,M10 35 6782 NUT,NYLOCK,5/16-18 14 5224 SCREW,HHC,3/8-16 X 2 36 111804P 15 6021 WASHER,LOCK,.375 FORMING,AIR CLEANER MOUNT,PTD....................................1 16 19934 WASHER,3/8 HARD.STEEL-FLAT,USS.................2 37 122327 WELDMENT,TUBE,AIR INTAKE.....1 from SN 1914 17 111802P FORMING,RADIATOR BAFFLE,PTD...................................1 to SN 1913 38 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5 39 128004 COUPLER,15 TOOTH,FBA,SAE8***......................1 122562P FORMING,RADIATOR BAFFLE,PTD from SN 1914 -- 111862 COUPLER,HUM,15T X 50T............1 (used with 33024) 18 122260 THERMOSTAT,CONTINENTAL TME27.............................................1 -- 128023 -- 122261 GASKET,THERMOSTAT,TME27 KIT,FBA STYLE COUPLER,SAE8 upgrade kit; replaces 33024 and 111862 with 128004 19 111887 MANIFOLD,COOLANT, TME27.......1 -- 33024 -- 111886 GASKET,MANIFOLD,COOLANT,TME27 FLYWHEEL FLANGE,GREEN PLASTIC..........................................1 (used with 111862) 20 6096 SCREW,HHC,1/2-13 X 2 GR5 40 60838 21 13066 WASHER,FLAT,.5 HARDENED CLAMP,1.00,#16 X 7/16,RUB CUSH..............................................1 22 6198 NUT,NYLOCK,1/2-13 41 111861 PLATE,PUMP MOUNT,SAE 4.........1 23 111801P PLATE,ENGINE MOUNT,PTD.........1 42 8177 SCREW,HHC,1/2-13 X 1.5 10597 SCREW,HHC,1/2-13 X 1.25 GR5 -- 24 111920 MIXER,TME 2.7L,ENGINE..............1 43 25 111815 HOSE,AIR CLEANER TO MIXER....1 44 22699 WASHER,FLAT,M10,ZINC PLTD. 26 53952 BRKT,AIR CLEANER ORIENTATION**..............................1 45 6175 SCREW,HHC,3/8-16 X 1 46 77181 27 111634 AIR CLEANER,FORD,T3................1 CLAMP,1.63,#26 X 3/8,RUB CUSH..............................................2 -- 227988 VACUATOR VALVE 47 6888 SCREW,HHC,1/4-20 X 1 Part No. 88618 Z-80/60 157 400 Engine Components April 2016 430.1 Continental TME-27 Engine - View 3 (continued) Item 158 Part No. Description Qty. 48 6091 NUT,NYLOCK,1/4-20 49 6637 SCREW,HHC,1/4-20 X 1.75 50 122011 HARN,ENG,CONT,TME27,Z80.......1 to SN 4804 -- 111806 HARNESS,STARTER RELAY TME27 -- 111907 HARNESS, TME27 ENGINE,EPA2006 -- 1253171 HARNESS,ENG,CONT, TME27, Z80 from SN 4805 -- 1253210 CIRCUIT BRKR THERM AUTORESET 6 from SN 4805 51 111912 CONTROL MODULE,(GCP),TME27.................1 to SN 1913 -- 122244 CONTROL MODULE, TME27 2007 from SN 1914 52 111914 REGULATOR,FUEL PRESS. TME27.............................................1 to SN 1913 -- 122246 REGULATOR,FUEL PRESS,TME27'07 from SN 1914 53 111710 MUFFLER,CATALYTIC,CONTINENTAL.1 -- 72343 GASKET,EXH FLANGE-PERKINS54555 54 48425 NUT,LOCKING-LRG.FLANGE,3/8-16 Z-80/60 Part No. 88618 April 2016 400 Engine Components 430.1 Continental TME-27 Engine - View 3 (continued) This Page Intentionally Left Blank Part No. 88618 Z-80/60 159 400 Engine Components April 2016 431.1 Engine Tray and Battery 160 Z-80/60 Part No. 88618 April 2016 400 Engine Components 431.1 Engine Tray and Battery Item Part No. Description Qty. -- 237068 SEPARATOR,DUAL BATTERY,100A -- 214393 Item Part No. Description Qty. 21 30143 KIT, BATT SEPARATOR, ANSI/CSA includes part 237068 BATTERY,12V,1000 CCA GRP 31.....................................................1 22 30144 BATTERY HOLD DOWN,GROUP 31.....................................................2 -- 215209 KIT, BATT SEPARATOR, CE includes part 237068 23 77694 -- 215210 KIT, BATT SEPARATOR, AS includes part 237068 BATTERY,12V DEEP CYC 5/16"STUD.......................................1 24 81562 HARNESS,#8AWG BATT TO SEPERATR HARNESS,GND,BATT 1 TO BATT 2.......................................................1 25 88157 BATTERY CABLE,2/0,BLACK,64"....1 Deutz, Perkins, Continental models -- 75719 CABLE,GROUND,79" W/PIGTAIL Ford models 26 18189 BOOT,BATTERY TERMINAL,RED..............................1 27 88158 BATT.CABLE,00,POS.,RED,76"......1 Deutz, Perkins, Continental models -- 81878 -- 88154 HARNESS,BATT TO APU SOLENOID 1 30973 BUMPER,RUBBER-1 X 1.25...........2 2 6175 SCREW,HHC,3/8-16 X 1 3 6021 WASHER,LOCK,.375 4 45226 ROD END,.375 X 3.69.....................1 5 81724 PIN,1.25 X 13.25 IN,CHAMFER......1 6 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5 -- 60930 7 77825 ENGINE TRAY PIVOT ASSEMBLY Perkins Models; to SN 328 CABLE,BATTERY POSITIVE Ford models 28 825240 WLDMT, ENGINE TRAY, Z80 T4 DEU (Models with Deutz 2.9L or Perkins 404F-22T) -- 101540 ENGINE TRAY ASSY W/BEARINGS Perkins Models; from SN 329 -- 35675 BEARING,FL,1.25IDX1.5ODX1.25L -- 77825 ENGINE TRAY PIVOT ASSEMBLY Deutz Models; to SN 338 8 34344 SHIM,SIDE PAD 16GA. 3 X 5..........2 9 81522 WEAR PAD,ENGINE TRAY.............1 10 61189 GROMMET,RUBBER .75 X .38 X1.13...............................................2 11 4828 NUT,NYLOCK,3/8-16 12 5397 WASHER,FLAT,USS,5/16",Y 13 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5 14 6888 SCREW,HHC,1/4-20 X 1 15 6638 WASHER,FLAT,USS,1/4"Y 16 6091 NUT,NYLOCK,1/4-20 17 CONTROLLER,GLOW PLUG (53883)............................................1 Perkins models; to SN 328 (component no longer available) 18 45708 HOOK,BATT HOLD DOWN,10".......4 19 8170 NUT,WING,1/4-20............................4 20 81615P TRAY,BATTERY...............................1 to SN 776 -- 102343P BATTERY TRAY,FORMING,PAINTED from SN 777 Part No. 88618 Z-80/60 161 500 Boom Components April 2016 501.1 Primary and Secondary Lift Cylinders and Linkage 162 Z-80/60 Part No. 88618 April 2016 500 Boom Components 501.1 Primary and Secondary Lift Cylinders and Linkage Item Part No. Description Part No. Description 1 88078 PIN,2.25 X 13.38 LG.......................1 17 30186 PIN,1.25DIAX6.67LG,2RING..........1 -- 102399 BEARING,FL,2.25IDX2.50ODX1.33L 2 34346 SCREW,HHC,3/4-10 X 1.75 18 106755 LEVER LINKAGE ASSEMBLY........1 -- 18722 BEARING,2.25IDX2.50ODX1.50L* 3 34550 WASHER,LOCK,.75 PLTD -- 88278 BEARING,3.0"ID X 3.25OD X 1.25 4 61341 5 88274 ROD END,.75 X 5.00.......................1 19 88077 PIN,2.25 X 18.50 LG.......................1 PIN,3.00 DIA X 15.0 LG..................1 -- 88065 BEARING,2.25IDX2.75ODX2.00L 6 61428 CYLINDER,PRIMARY BOOM LIFT.................................................1 20 106754 LINK LINKAGE ASSEMBLY............1 -- 102399 BEARING,FL,2.25IDX2.50ODX1.33L -- 54065 VALVE,COUNTERBALANCE,3500*** 21 6175 SCREW,HHC,3/8-16 X 1 -- 77515 SEAL KIT PRIM.LIFT CYL (61428) 22 6021 WASHER,LOCK,.375 -- 88278 BEARING,3.0"ID X 3.25OD X 1.25 23 45226 ROD END,.375 X 3.69.....................2 7 88079 PIN,2.25 X 10.63 LG.......................1 24 47376 PIN,1.25DIAX2.75LG,1HOLE..........2 8 10597 SCREW,HHC,1/2-13 X 1.25 GR5 25 824164 9 6033 WASHER,LOCK,0.5" SNAP RING,EXTERNAL,1.25,ZAG...........2 10 30418 ROD END,0.5 X 3.75***...................2 11 88074 PIN,2.25 X 25.63 LG.......................1 -- 18731 WASHER,FLAT,2.27 X 3.5 X .06 -- 88065 BEARING,2.25IDX2.75ODX2.00L 12 8177 SCREW,HHC,1/2-13 X 1.5 13 Qty. Qty. Ref. SHIM (refer to 305.1) from SN 2849 14 88075 PIN,2.25 X 23.50 LG.......................1 15 122575 CYLINDER,RISER LIFT..................1 from SN 2675 -- 122576 VALVE,CB CWCA-LHN@3800 PSI (extend) cylinder 122575 -- 218697 SERV KIT,SEC LIFT REPL..............1 to SN 2674; required to use service kit 218697 when replacing cylinder 61426 for first time (includes cylinder 122575), refer to 705.1, 709.1 and 715.1 -- 33428 VALVE,COUNTERBALANCE (retract) cylinder 61426 -- 36207 VALVE,COUNTERBAL.CWCA-LHN@2000 (extend) cylinder 61426 -- 77014 VALVE,COUNTERBALANCE,3800 PSI (retract) cylinder 122575 -- 77513 SEAL KIT,SEC.LIFT CYL (61426) use with cylinder 61426 and 122575 16 88359 HARNESS,LS,OP,SEC.,ANGLE......1 -- Item 88356-444P3 SWITCH,LIMIT,W/RLLR ARM,NO/NC Part No. 88618 Z-80/60 163 500 Boom Components April 2016 502.1 Primary Boom and Cable Track - View 1 164 Z-80/60 Part No. 88618 April 2016 500 Boom Components 502.1 Primary Boom and Cable Track - View 1 Item Part No. Description Qty. 1 88149 SENSOR,ANGLE,PRIMARY BOOM..............................................1 -- 88153 HARNESS,UPPER LIMIT SWITCH/PBA -- 88788P BRACKET,PBAS MOUNT PAINTED 2 61563P COVER,PRIMARY BOOM,PAINTED.............................1 -- 146610 COVER,PRI BM ASSY,REAR W/WORD 3 53386 GUARD, HOSE PROTECTOR.........1 4 88360 HARNESS,LS,OP,PRI.,RETRACT....1 -- 110771-44163 SWITCH LIMIT W/RLLR NO/NC GOLD -- 43960 WIRE CABLE,16/4 CON.TPE JKT.....................................20-inches -- 97128 ROLLER ARM,LIMIT SWITCH*** 5 49817 SCREW,PHILLIPS,PHM,10-32 X1.25 6 6178 NUT,NYLOCK,10-32 7 8255 SCREW,HHC,3/8-16 X .75 8 6097 WASHER,FLAT,USS,3/8",Y 9 4828 NUT,NYLOCK,3/8-16 10 8516 SCREW,HHC,3/8-16 X 1.50,GR5 11 61541 WELDMENT,LONG GUIDE TUBE...1 12 122299 CABLE TRACK,STEEL 38 LINKS....1 -- 106154 KIT,PIN & RING*** -- 106357 BRACKET,CABLE TRACK,MOVING END -- 122037 BOT.CLAMP,ARCTIC HOSE CBLTRK Arctic option -- 122038 TOP CLAMP,ARCTIC HOSE CBLTRK Arctic option -- 122176 OPT.CLAMP,HOSE,CABLETRACK Arctic option -- 77896 ASSY,FOUR LINK CABLE TRACK*** -- 77951 MOVING END BRACKET -- 77952 FIXED END BRACKET 13 81752 WELDMENT,CABLE TRACK TRAY Z80..................................................1 14 33681 SCREW,HHC,3/8-16 X .625 15 88362 HARNESS,LS,OP,PRI.EXT..............1 -- 43960 WIRE CABLE,16/4 CON.TPE JKT...................................256-inches -- 88356-44163 SWITCH,LIMIT,W/RLLR ARM,NO/NC Part No. 88618 Item Z-80/60 Part No. Description Qty. -- 97128 ROLLER ARM,LIMIT SWITCH*** 16 122941 FORMING,LIMIT SWITCH MOUNT...........................................2 16 77615 SHIM,PRIM.BOOM,LIMIT SWITCH 17 101539 BOOM,PRIMARY ASSY W/WORD,Z80..................................1 -- 146063 BOOM,PRIMARY ASSY W/SYMB,Z80 -- 88065 BEARING,2.25IDX2.75ODX2.00L....2 18 50245 WEAR PAD,7 X 3 X.75 W/NUTS.....2 -- 60304 SHIM,WEAR PAD,7 X 3,12GA 19 34125 WEAR PAD,5 X 1.5 X .75 W/NUTS..........................................6 -- 38620 SHIM,WEAR PAD,5 X 1.5,14GA 20 122200 SCREW,FLANGE,HHC,3/8-16X 7/8 165 500 Boom Components April 2016 503.1 Primary Boom and Cable Track - View 2 166 Z-80/60 Part No. 88618 April 2016 500 Boom Components 503.1 Primary Boom and Cable Track - View 2 Item Part No. Description 1 88345 PIN,1.25DIAX8.26LG,2RING..........2 2 146121 WELDMENT, PRIMARY EXT. BOOM..............................................1 3 50245 WEAR PAD,7 X 3 X.75 W/NUTS.....2 -- 38620 SHIM,WEAR PAD,5 X 1.5,14GA 4 122200 SCREW,FLANGE,HHC,3/8-16X 7/8 5 122198 SCREW,FLANGE,HHC,3/8-16X 5/8 6 60239 WEAR PAD,7 X 3 X.625 W/INSERT.......................................6 7 30138 WEAR PAD,5 X 1.5 X .625 W/NUTS..........................................2 8 61429 CYLINDER,PRIMARY BOOM EXTEND..........................................1 -- 102685 SEAL KIT,SUN T-2A CP VALVE -- 62449 SEAL KIT,SUN "CWCA" CB VALVES* -- 77516 SEAL KIT,PRIM EXT CYL,61429 -- 81385 VALVE,COUNTERBAL.CWCA-LHN@3000 -- 88027 VALVE,COUNTERBALANCE @1000 9 8255 SCREW,HHC,3/8-16 X .75 10 6021 WASHER,LOCK,.375 11 81341 WEAR PAD,CABLE TRACK PULL TUBE...............................................1 -- 38620 SHIM,WEAR PAD,5 X 1.5,14GA 12 4828 NUT,NYLOCK,3/8-16 13 6097 WASHER,FLAT,USS,3/8",Y 14 81777 SCREW,HHC,3/8-16 X 7 15 18596 WASHER,FLAT,1.56 X 2.5 X .061 16 42079 PIN,COTTER,.156 X 2.5..................2 17 81342 WEAR PAD,5.5 X 1.75 X .5.............1 -- 38620 SHIM,WEAR PAD,5 X 1.5,14GA 18 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5 19 81347 WELDMENT,TRACK PULL TUBE PIVOT..............................................1 20 30255 WASHER,SHIM,1.27 X 2.13 X .062 21 824164 SNAP RING,EXTERNAL,1.25,ZAG...........4 Part No. 88618 Qty. Z-80/60 167 500 Boom Components April 2016 504.1 Secondary Boom 168 Z-80/60 Part No. 88618 April 2016 500 Boom Components 504.1 Secondary Boom Item Part No. Description Qty. 1 101537 SECONDARY EXT BOOM W/DECALS......................................1 -- 101538 SECONDARY EXT BOOM W/DECALS 2 88016P COVER,RISER EXT.CYL. PAINTED.........................................1 Item Part No. Description Qty. -- 50245 WEAR PAD,7 X 3 X.75 W/NUTS from SN 4951 14 50245 WEAR PAD,7 X 3 X.75 W/NUTS.....6 -- 60304 SHIM,WEAR PAD,7 X 3,12GA -- 60840 SHIM,WEAR PAD,7 X 3,16GA 15A 227503 ASSY,Z80 LOWR PRIM BOOM W/WORD.........................................1 15B 227504 ASSY,Z80 LOWR PRIM BOOM W/SYM 3 6175 SCREW,HHC,3/8-16 X 1 4 6097 WASHER,FLAT,USS,3/8",Y 5 81931P FORMING,RISER EXT.CYL.PAINTED..........................1 16 8177 SCREW,HHC,1/2-13 X 1.5 -- 30138 WEAR PAD,5 X 1.5 X .625 W/NUTS 17 6033 WASHER,LOCK,0.5" 6A 88367 HARNESS,LS,SAFETY,SEC.RETRACT.1 to SN 2510 18 30418 ROD END,0.5 X 3.75***...................1 -- 110771-214G3 SWITCH,LIMIT,W/RLLR ARM,NC/NC to SN 2510 19 88077 PIN,2.25 X 18.50 LG.......................1 20 -- 119120 CONN,SQZ,PG 11,.34-.47,W/O-RNG to SN 2510 21 88096P -- 97128 ROLLER ARM,LIMIT SWITCH*** use with 88356-214G3; to SN 2510 FORMING,RETRACT LIMIT SWITCH..........................................2 22 88366 HARNESS,LS,OP,SEC.RETRACT...2 Ref. Secondary Boom Lift Cylinder (refer to 501.1) -- 97231 CONTACTOR,LIMIT SWITCH** use with 88356-214G3, to SN 2510 -- 110771-61103 SWITCH,LIMIT W/RLLR NO/NO GOLD 6B 146429 HARN LS SAFETY SEC RET LSS1RS from SN 2511 -- 150129 CONTACTOR,LIMIT SWITCH -- 43960 WIRE CABLE,16/4 CON.TPE JKT.....................................53-inches -- 97128 ROLLER ARM,LIMIT SWITCH*** -- 110771-714G8 LIMIT SWITCH ROLLER NC/NC/NO from SN 2511 -- 146325 CONN.SQZ,PG 11,.34-.47,W/ORING from SN 2511 23 88021P PLATE,RISER EXT.CYL.RETAINER.......................2 7 88343P FORMING,SWITCH BRACKET PAINTED.........................................1 24 30469 SCREW,FHM,10-32 X 1.5 25 6178 NUT,NYLOCK,10-32 8 81932P FORMING,RISER EXT.CYL.PAINTED..........................1 26 88032 REST PAD,PRIMARY BOOM..........1 -- 30138 WEAR PAD,5 X 1.5 X .625 W/NUTS 27 88361 HARNESS,LS,OP,PRI.,ANGLE.......1 (primary boom angle) 9 88107 CLAMP RISER CABLETRACK-LEFT.......................1 (shown) -- 43960 WIRE CABLE,16/4 CON.TPE JKT...................................118-inches -- 102309 CLAMP,CABLE TRACK RISER,R.S. -- 88356-444P3 SWITCH,LIMIT,W/RLLR ARM,NO/NC 10 81934 FORMING,RISER CABLE TRACK PULL................................................1 -- 81923 CABLETRACK,30 LINK,GRTRCU2-110 11 122201 SCREW,FLANGE,HHC,3/8-16X1.00 12 88648 WEAR PAD,7X3X.625 W/NUTS......4 -- 60304 SHIM,WEAR PAD,7 X 3,12GA -- 60840 SHIM,WEAR PAD,7 X 3,16GA 13 88022 WEAR PAD,7 X 3 X 1 W/NUTS.......2 to SN 4950 Part No. 88618 Z-80/60 28 146011 CYLINDER,SECONDARY EXTEND..........................................1 -- 36648 VALVE,COUNTERBALANCE 2500 PSI* -- 77514 SEAL KIT,SEC EXT CYL(61427)*** use for previous cylinder 61427 (no longer available) 29 81928 WELDMENT,RISER CABLE TUBE...............................................2 30 122200 SCREW,FLANGE,HHC,3/8-16X 7/8 169 500 Boom Components April 2016 505.1 Jib Boom and Platform Rotator 170 Z-80/60 Part No. 88618 April 2016 500 Boom Components 505.1 Jib Boom and Platform Rotator Item Part No. Description Qty. 1 88363 HARNESS,LS,OP,JIB......................1 -- 43960 WIRE CABLE,16/4 CON.TPE JKT...................................121-inches -- 88356-42133 SWITCH,LIMIT,W/ROLLER,NO/NC -- 97128 ROLLER ARM,LIMIT SWITCH*** 2 61774-S WELDMENT,BELLCRANK ASSY,SRV.......................................1 -- 88280 BEARING,1.5IDX1.75ODX0.75L.....4 3 6175 SCREW,HHC,3/8-16 X 1 4 6021 WASHER,LOCK,.375 5 5397 WASHER,FLAT,USS,5/16",Y 101626 CLAMP,2.5,#40 X 1/4,RUB CUSH....2 7 111331 JIB BOOM ASSY.W/BEARINGS use after SN 2510 or if retrofit kit part 146278 was installed -- 146278 146264 Part No. Description -- 62417 SEAL KIT,PLAT ROTATE*** (use with rotator item 60505); to SN 228 -- 75395 BEARING KIT,PLAT ROTATOR,SUPER (use with rotator item 60505); to SN 228 -- 88516 SCREW,BLEEDER,M5X0.8 (use with rotator item 94397) 11 6 7 Item Qty. Ref. Platform Rotate Manifold (refer to 708.1) 12 6145 SCREW,HHC,1/4-20 X 1.5 13 6356 WASHER,LOCK,.25 14 Ref. Counterbalance Valve (refer to 708.1) 15 8516 SCREW,HHC,3/8-16 X 1.50,GR5 16 45226 ROD END,.375 X 3.69.....................4 17 4828 NUT,NYLOCK,3/8-16 18 61776 PIN,1.25DIAX15.00LG,2HOLE........2 19 50813 BEARING, 1.5IDX1.75ODX2.00L use after SN 2510 or if retrofit kit part 146278 was installed SENSOR,TILT,PCON (PLASTIC)****..................................1 20 6090 SCREW,HHC,1/4-20 X .75 21 6638 WASHER,FLAT,USS,1/4"Y RETROFIT KIT, JIB BOOM, 6FT.....1 (retrofit kit) must install if replacing jib before SN 2511, includes a revised jib part 111331 and a new hose cover part 146028 -- 88280 BEARING,1.5IDX1.75ODX0.75L to SN 2510 22 88283 PIN,1.25 DIA X 7.88" LG.................1 8 88290 FORMING,HOSE COVER,JIB.........1 to SN 2510 23 T107884 PIN,1.25DIAX7.00LG,1HOLE..........2 24 61771 -- 146028 FORMING, HOSE COVER use after SN 2510 or if retrofit kit part 146278 was installed COMPRESSION LINK,MACHINED.............................2 25 61430 CYLINDER,JIB BOOM....................1 -- 18396 BEARING,1.5IDX1.75ODX1.0L -- 33428 VALVE,COUNTERBALANCE -- 43018 SEAL KIT (39345) used for valve 33428 -- 47377 BEARING,1.25 ID X 1.5 OD X .75 -- 77517 SEAL KIT JIB CYLINDER (61430) 26 61431 CYLINDER,PLATFORM LEVELING.......................................1 -- 47377 BEARING,1.25 ID X 1.5 OD X .75 -- 61602 VALVE,COUNTERBAL.CBBB-LHN@3500 -- 75061 VALVE,COUNTERBAL.CBBB-LHN@2000 -- 77518 SEAL KIT PLAT.LEVEL CYL, 61431 -- 88280 BEARING,1.5IDX1.75ODX0.75L 27 88273 PIN,1.50DIAX15.00LG,2HOLE........1 28 88906 PIN,1.5 DIA X 11 LG.......................1 9 228881 CLAMP,3.0,#48 X 3/8,RUB CUSH....1 welder cable option 10 94397 ROTATOR,PLAT JIB,160 DEG***.....1 replaces rotator item 60505 -- 106421 SEAL KIT,ARCTIC,ROTATOR 8.2K** (use with rotator item 60505); to SN 228 --- 122944 13852 SEAL KIT,8K ROTATOR*** (use with rotator item 94397) VALVE ASSY,BLEED*** (use with rotator item 60505); to SN 228 -- 30222 BEARING,FL,1.25IDX1.41ODX1.50L from SN 2492 -- 30370 BEARING,1.25IDX1.5ODX1.00L (use with rotator item 94397): to SN 2491 Part No. 88618 Z-80/60 171 500 Boom Components April 2016 505.1 Jib Boom and Platform Rotator (continued) Item 172 Part No. Description Qty. 29 73928 SCREW,HHC,1-8 X 11,GRD 5*** 30 6033 WASHER,LOCK,0.5" 31 30418 ROD END,0.5 X 3.75***...................1 Z-80/60 Part No. 88618 April 2016 500 Boom Components 505.1 Jib Boom and Platform Rotator (continued) This Page Intentionally Left Blank Part No. 88618 Z-80/60 173 500 Boom Components April 2016 506.1 Riser Hose Bulkhead Mount 174 Z-80/60 Part No. 88618 April 2016 500 Boom Components 506.1 Riser Hose Bulkhead Mount Item Part No. Description -- 111545 KIT,RISER HOSE BLKHD,SPRINGS 1 6878 BOLT,CARRIAGE,1/4-20 X .75,G2 2 6356 WASHER,LOCK,.25 3 88508 SPRING,EXTENSION .44 X 6.0......1 4 6091 NUT,NYLOCK,1/4-20 5 88119 PLATE,RISER HOSE BULKHEAD...1 6 88507 SPRING,EXTENSION .38 X 3.0......1 Part No. 88618 Qty. Z-80/60 175 600 Platform Components April 2016 601.1 Platform Installation 176 Z-80/60 Part No. 88618 April 2016 600 Platform Components 601.1 Platform Installation Item Part No. Description -- 101747 PLAT.ASSY,4 FT,SERV,Z80 ANSI Platform Assemblies with Word Decals - USA and Canadian models; to SN 800 -- 101749 PLAT.ASSY,5 FT,SERV,Z80 ANSI Platform Assemblies with Word Decals - USA and Canadian models; to SN 800 -- 101751 Qty. PLAT.ASSY,6 FT,SERV,Z80 ANSI Platform Assemblies with Word Decals - USA and Canadian models; to SN 800 -- 101753 PLAT.ASSY,8 FT,SERV,Z80 ANSI Platform Assemblies with Word Decals - USA and Canadian models; to SN 800 -- 101748 PLAT ASSY, 4', AUSTRALIA Z80 Platform Assemblies with Word Decals - Australian models; to SN 800 -- 101750 PLAT ASSY, 5', AUSTRALIA Z80 Platform Assemblies with Word Decals - Australian models; to SN 800 -- 101752 PLAT ASSY, 6', AUSTRALIA Z80 Platform Assemblies with Word Decals - Australian models; to SN 800 -- 101754 PLAT ASSY,8', AUSTRALIA Z80 Platform Assemblies with Word Decals - Australian models; to SN 800 -- 111218 PLAT.ASSY,4 FT,SERV,Z80 ANSI Platform Assemblies with Word Decals - USA and Canadian models; from SN 801 -- 111219 PLAT.ASSY,5 FT,SERV,Z80 ANSI Platform Assemblies with Word Decals - USA and Canadian models; from SN 801 -- 111220 Part No. Description -- 111224 PLAT ASSY, 6', AUSTRALIA Z80 Platform Assemblies with Word Decals - Australian models; from SN 801 -- 111225 PLAT ASSY,8', AUSTRALIA Z80 Platform Assemblies with Word Decals - Australian models; from SN 801 -- 101385 PLAT ASSY, COMP, 4', CE/UK/UK Assemblies with Symbol Decals European models -- 101388 PLAT ASSY, COMP, 5', CE/UK/UK Assemblies with Symbol Decals European models -- 101391 PLAT ASSY, COMP, 6', CE/UK/UK Assemblies with Symbol Decals European models -- 101394 PLAT ASSY, COMP, 8', CE/UK/UK Assemblies with Symbol Decals European models -- 101387 PLAT ASSY,COMP,4',ASIA/SO. AM. Assemblies with Symbol Decals - Asia and South American models -- 101390 PLAT ASSY,COMP,5',ASIA/SO. AM. Assemblies with Symbol Decals - Asia and South American models -- 101393 PLAT ASSY,COMP,6',ASIA/SO. AM. Assemblies with Symbol Decals - Asia and South American models -- 101396 PLAT ASSY,COMP,8',ASIA/SO. AM. Assemblies with Symbol Decals - Asia and South American models 1 Qty. Ref. Platform Controls (refer to 602.1, 603.1, 604.1 and 605.1) 2 77838 WELDMENT W/DECALS,4FT,500LB AN....................................................1 USA and Canadian models; to SN 800 PLAT.ASSY,6 FT,SERV,Z80 ANSI Platform Assemblies with Word Decals - USA and Canadian models; from SN 801 -- 73975 PLATFORM RAIL ASSY, 6FT ANSI USA and Canadian models; to SN 800 -- 73976 PLATFORM RAIL ASSY, 8FT, ANSI USA and Canadian models; to SN 800 -- 77840 WELDMENT W/DECALS,5FT,500LB AN USA and Canadian models; to SN 800 2A 111250 PLAT RAILW/DECALS,4FT,500LB AN....................................................1 USA and Canadian models; from SN 801 -- 111221 PLAT.ASSY,8 FT,SERV,Z80 ANSI Platform Assemblies with Word Decals - USA and Canadian models; from SN 801 -- 111222 PLAT ASSY, 4', AUSTRALIA Z80 Platform Assemblies with Word Decals - Australian models; from SN 801 -- 111223 PLAT ASSY, 5', AUSTRALIA Z80 Platform Assemblies with Word Decals - Australian models; from SN 801 Part No. 88618 Item Z-80/60 177 600 Platform Components April 2016 601.1 Platform Installation (continued) Item Part No. Description -- 111251 PLAT RAILW/DECALS,5FT,500LB AN USA and Canadian models; from SN 801 -- 111252 PLAT RAILW/DECALS 6FT 500LB AN USA and Canadian models; from SN 801 -- 111253 Qty. Item Part No. Description Qty. 7 228467 KIT, FOOTSWITCH, Z80.................1 Pervious foot switch is no longer available. Order kit 228467 for first time replacement (kit includes foot switch 227618); to SN 3141 -- 227618 ASSEMBLY,FOOT SWITCH from SN 3142 -- 33576 CONN,SQZ,BLK,1/2NPT,.38-.50,SM PLAT RAILW/DECALS 8FT 500 ANSI USA and Canadian models; from SN 801 -- 73575 SPRING CLIP,10-24,ZINC -- 73587 SCREW,PHIL,10-24 X .75 2B 101374 PLAT ASSEMBLY,4FT,AUSTRALIA..........1 Australian models 8 73931 GUARD,FOOTSWITCH,W/DECAL ALUM...............................................1 USA/Canada/Australia, to SN 2522 -- 101377 PLAT ASSEMBLY,5FT,AUSTRALIA Australian models -- 147221 -- 101380 PLAT RAIL ASSY,6FT,AUSTRALIA Australian models GUARD,FOOTSWITCH,W/DECAL ALUM USA/Canada/Australia; from SN 2523 -- 63766 -- 101383 PLAT RAIL ASSY,8FT,AUSTRALIA Australian models COVER,FOOT SWITCH Europe/Asia/South America, to SN 2522 2C 101373 PLATFORM ASSEMBLY,4FT,CE/UK...................1 European models -- 147121 COVER, FOOT SWITCH, LARGE Europe/Asia/South America; from SN 2523 -- 101376 PLATFORM ASSEMBLY,5FT,CE/UK European models 9 6091 NUT,NYLOCK,1/4-20 10 73610P-S -- 101379 PLATFORM RAIL ASSY,6FT,CE/UK European models STEP PLATFORM ENTRY PAINTED.........................................1 11 94745P -- 101382 PLATFORM RAIL ASSY,8FT,CE/UK European models TOEBOARD,ENTRY EUROPEAN PNTD**............................................1 12 102992 SLIDING MIDRAIL KIT,PTD............1 2D 101375 PLAT ASSEMBLY,4FT,ASIA/S AM...................................................1 Asia and South American models -- 12443 MIDRAIL GUIDE ( HOOK ) -- 139451 TUBE,SLIDING MIDRAIL,PAINTED -- 20973 WIRE LOOM,3/8 POLY SLIT -- 21121 CABLE TIE,4" BLK,HEAT RESISTNT -- 6091 NUT,NYLOCK,1/4-20 -- 6638 WASHER,FLAT,USS,1/4"Y -- 6888 SCREW,HHC,1/4-20 X 1 --- 178 101378 101381 PLAT ASSEMBLY,5FT,ASIA/S AM Asia and South American models PLAT ASSEMBLY,6FT,ASIA/S AM Asia and South American models -- 101384 PLAT ASSEMBLY,8FT,ASIA/S AM Asia and South American models -- 97815 DECAL,LABEL,LOWER MIDRAIL 3 60160P FLOORING,4 FT PLATFORM,PAINTED.....................1 13 122755 UBOLT,FLATTENED,1.5DIAX3/8 UNC.................................................2 -- 54247P FLOORING,5 FT PLATFORM,PAINTED 14 5397 WASHER,FLAT,USS,5/16",Y 15 4828 NUT,NYLOCK,3/8-16 16 6888 SCREW,HHC,1/4-20 X 1 17 6356 WASHER,LOCK,.25 18 56424 CLAMP,1.25X.5 RUBBER-CUSHION 19 56912 SPRING CLIP,1/4-20,.025-.15X.5 -- 73477P FLOORING, 6'FT PLATFORM -- 73478P FLOORING,8 FT PLATFORM** 4 6090 SCREW,HHC,1/4-20 X .75 5 6638 WASHER,FLAT,USS,1/4"Y 6 56912 SPRING CLIP,1/4-20,.025-.15X.5 Z-80/60 Part No. 88618 April 2016 600 Platform Components 601.1 Platform Installation (continued) Item Part No. Description 20 77844 DECAL PLATE W/DECALS,S80/85 2K....................................................1 to SN 257 -- 102537 DECAL PLATE W/WRD DECAL S80Z80 from SN 257 to SN 800 -- 102538 DECAL PLATE W/SYM DECAL S80Z80 from SN 258 -- 111276 DECAL PLATE ASSY W/WORD DECALS from SN 801 -- 24514 BOX,INSTRUCTION STORAGE -- 44743 MANUAL BOX W/DECALS*** 21 7713 NUT,LP NYLOCK,3/8-16 22 5397 WASHER,FLAT,USS,5/16",Y 23 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5 -- Qty. Item Part No. 30 31 Description Qty. Ref. Platform Rotate Manifold (refer to 708.1) 77968P PLATE,JIB,ROTATE MANIFOLD.....1 Ref. WELDMENT,PLATFORM SUPPORT,CE CE models (refer to 809.1 ) 24A 94390-S OPTION,PLAT SUPPORT,STD,LRG BM...................................................1 ANSI models 24B 94326-S WELDMENT,4/5FT PLATFORM SUPPOR 25 77692 SCREW,HHC,3/8-16 X 1 GRD 8.....8 to SN 1258 -- 49857 SCREW,HHC,3/8-16 X .88,GRD 8 from SN 1259 to 5629 -- 826791 SCREW,HHC,3/8-16X.875,8,ZAG from SN 5630 26 57201 WASHER,FLAT,313, HARDENED....8 to SN 5629 -- 826793 WASHER,FLAT,3/8,SAE,HRD,ZAG from SN 5630 27 73928 SCREW,HHC,1-8 X 11,GRD 5*** to SN 5629 -- 826792 SCREW,HHC,1-8X11,5,ZAG from SN 5630 28 122079 WASHER,FLAT,1.000,HARDENED..1 to SN 5629 -- 824116 WASHER,FLAT,1.0,F436,HRD,ZAG from SN 5630 29 29764 NUT,NYLOCK,1-8 to SN 5629 -- 826794 NUT,TL,1-8,C,ZAGRING from SN 5630 Part No. 88618 Z-80/60 179 600 Platform Components April 2016 602.1 Platform Controls - View 1 (to SN 4591) 180 Z-80/60 Part No. 88618 April 2016 600 Platform Components 602.1 Platform Controls - View 1 (to SN 4591) Item Part No. --- -- -- 94627 111629 146506 Description Qty. Item Part No. Description Qty. For models with toggle switch controls, refer to 604.1 12 77351 LANYARD,PLATFORM CONTROL BOX.................................................2 PLAT BOX,COMPLETE,Z80 REV 102 to SN 1166, to order provide model, serial number, and software revision 13 88288 SCREW,#4X3/8,HI-LO,PH PHIL,TAP 14 88130 HARNESS,PCON J2 MANIFOLD Z-80.................................................1 to SN 3025 (platform controls to platform manifold) -- 146040 WIRE HARNESS,PLAT MANFLD Z80 used with manifold part 122961 (refer to 707.2); or from SN 3026 -- 60513 CONN,PLUG 23 WAY,16-20 GA WHT 15 88131 HARNESS,PRIMARY BOOM SAE CABLE.............................................1 to SN 2510 (platform controls to ground controls) -- 146425 HARNESS PRIM BOOM SAE 11C 2010 from SN 2511 PLAT BOX,COMPLETE,Z80 REV 104 from SN 1167 to SN 2510, to order provide model, serial number, and software revision Z80 PLAT BOX ASSY from SN 2511, to order provide model, serial number, and software revision -- 77662 HARNESS,GND,PCON -- 88142 HARNESS,PCON SWITCH PANEL -- 88140 HARNESS,PBOX JOYSTICKS to SN 1166 -- 122023 HARNESS,PBOX,JOYSTICKS,Z80 from SN 1167 1 8914 SCREW,HHC,1/4-20 X .625 -- 60512 CONN,PLUG 23 WAY,16-20 GA BLK 2 6638 WASHER,FLAT,USS,1/4"Y 16 77511 3 6356 WASHER,LOCK,.25 PLAT CONTROL BOX, ASSY (Z80)................................................1 includes items 1, 8, 12, 19 and 23 4 81551 SCREW,PHIL,PHM,6-32 X 1/4 SS 17 62379 ALARM,AUDIO,SUPERBOOM*......1 5 88287 STANDOFF,6-32 X 1/2L X 1/4 HEX.................................................4 -- 72326 NUT - PLASTIC,RING FOR ALARMS 6 94947 PCB,ASSY,ECM,PLATFORM,102 to SN 927, to order provide model, and serial number 18 23404 NUTSERT,1/4-20,STEEL CAD PLTD 19 81488 GASKET,PLATFORM CONTROL BOX.................................................1 -- 111628 PCB,ASSY,ECM,PLATFORM,104 from SN 928 to SN 2500, to order provide model, and serial number 20 54365 SCREW,PHIL,PHM,10-32 X .5,SSTL 21 6178 NUT,NYLOCK,10-32 22 13268 CLAMP,0.75,#12 X 1/4,RUB CUSH 23 122362 FIELD KIT,PL LVL REC,ALC1000....1 platform level recovery option -- 122343 DECAL,PLAT LVL.RECOVERY -- 122461 HARNESS,PLAT LEVEL RECOVERY -- 128203 SWITCH TOGGLE ASSY SPDT 2P MOM 24 27246 BOOT,TOGGLE SWITCH,SHORT* included in field kit part 122362 -- 229567 PLUG, SANTOPRENE .5 BLACK DOME use if field kit part 122362 is not installed 25 88061P LID,4 JOYSTICK PLATFORM CNTRL -- 146358 PCB,ASSY,ECM,PLATFORM,105 from SN 2501 to SN 2510, to order provide model, and serial number -- 146394 PCB,ASSY,ECM,PLATFORM,V2.00 from SN 2511 to SN 4088, to order provide model, and serial number -- 219422 PCB,ASSY,ECM,PLATFORM,V2.04 from SN 4085, to order provide model, and serial number 7 62399 PCB,MEMBRANE/LED,SB/Z80.......1 For models with toggle switch controls, refer to 604.1 8 12344 NUT,NYLOCK,6-32 9 56306 WASHER,FLAT NYLON #10 10 49820 SCREW,PHILLIPS,PHM,6-32 X .5 11 35461 WASHER,FLAT,MS,#8,Y Part No. 88618 Z-80/60 181 600 Platform Components April 2016 603.1 Platform Controls - View 2 (to SN 4591) 182 Z-80/60 Part No. 88618 April 2016 600 Platform Components 603.1 Platform Controls - View 2 (to SN 4591) Item Part No. -- Description Qty. For models with toggle switch controls, refer to 604.1 -- 111414 JOYSTICK CONNECTOR ASSEM,AMP to SN 1166 -- 111413 JOYSTICK CONNECTOR ASSEM,DEUT from SN 1167 1 88054 SWITCH,MEMBRANE,PLATFORM.1 2 Ref. JOYSTICK,2 AXIS,DEUTSCH..............................1 Multi-axis or Single-axis with Steer Rocker Switch (drive/steer functions), calibration required after replacement; refer to 606.1 or 606.2 3 122519 KIT,ESTOP SVC LARGE BOOM.....1 -- 146478 BOOT(BELLOWS),E-STOP,BLACK -- 66812 BUTTON,PUSH,RED MUSHROOM HEAD -- 66818 CONTACT,NC -- 66821 BASE,WITHOUT CONTACTS 4 Ref. JOYSTICK................................1 Single-axis (secondary boom up/extend and down/retract function), calibration required after replacement; refer to 606.1 or 606.2 5 77048 SCREW,PHM,10-32X3/4,ST TYPE F to SN 2407 -- 139338 SCREW PH M5-0.8X20 DIN 7500CE from SN 2408 6 Ref. JOYSTICK................................1 Single-axis (primary boom extend/retract function), calibration required after replacement; refer to 606.1 or 606.2 7 Ref. JOYSTICK................................1 Multi-axis (primary boom up/down and turntable rotate left/right functions) ), calibration required after replacement; refer to 606.1 or 606.2 8 128200 Part No. 88618 SWITCH TOGGLE ASSY SPDT 3P MOM................................................3 Z-80/60 183 600 Platform Components April 2016 604.1 Toggle Switch Lid Option (to SN 4591) 184 Z-80/60 Part No. 88618 April 2016 600 Platform Components 604.1 Toggle Switch Lid Option (to SN 4591) Item Part No. --- -- -- -1 2 3 Description Qty. Item Part No. Description 13 128200 KIT, TOGL SW LID, Z80, ANSI (includes harness 235346 and items 1 - 25) SWITCH TOGGLE ASSY SPDT 3P MOM................................................1 Drive Control Toggle Switch 14 128200 KIT, TOGL SW LID, Z80, CE (includes harness 235346 and items 1 - 25) SWITCH TOGGLE ASSY SPDT 3P MOM................................................1 Fuel Select Control Toggle Switch 15 128200 KIT, TOGL SW LID, Z80, AUS (includes harness 235346 and items 1 - 25) SWITCH TOGGLE ASSY SPDT 3P MOM................................................1 Steer Mode Toggle Switch 16 128200 SWITCH TOGGLE ASSY SPDT 3P MOM................................................1 Steer Mode Toggle Switch 17 66812 BUTTON,PUSH,RED MUSHROOM HEAD...............................................1 -- 66817 BASE WITH 1 NC CONTACT, E-STOP BOOT,TOGGLE SWITCH,SHORT*............................1 Part of toggle switch 128200 18 146478 BOOT(BELLOWS),E-STOP,BLACK..1 SWITCH TOGGLE ASSY SPDT 3P MOM................................................1 Platform Rotate Toggle Switch 20 229387 LID, PCON, TOG SW, Z80...............1 21 104030 NUT HEX M5-0.8 CLASS 8 ZINC 22 13268 CLAMP,0.75,#12 X 1/4,RUB CUSH..............................................1 23 232975 PCB, LED/TOGGLE SWITCH, ALC100............................................1 For models with push buttons controls, refer to 602.1 and 603.1 For models with push buttons controls, refer to 602.1 and 603.1 822949 822950 822951 235346 128200 27246 128200 HARNESS, PCON, TOG SW, ALC1000 SWITCH TOGGLE ASSY SPDT 3P MOM................................................1 Platform Level Toggle Switch 19 Qty. Ref. SCREW,HHC,1/4-20 X .75 (Refer to 602.1) 4 128200 SWITCH TOGGLE ASSY SPDT 3P MOM................................................1 Jib Boom Up/Down Toggle Switch 5 66813 BUTTON,PUSH,BLACK W/SEAL***.......................................1 Horn Button 6 229567 PLUG, SANTOPRENE .5 BLACK DOME..............................................1 Optional Equipment 24 12344 NUT,NYLOCK,6-32 25 81488 GASKET,PLATFORM CONTROL BOX.................................................1 26 7 128200 SWITCH TOGGLE ASSY SPDT 3P MOM................................................1 Generator ON/OFF Toggle Switch 8 128200 SWITCH TOGGLE ASSY SPDT 3P MOM................................................1 Drive Enable Toggle Switch 9 128200 SWITCH TOGGLE ASSY SPDT 3P MOM................................................1 Emergency Power Switch 10 128200 SWITCH TOGGLE ASSY SPDT 3P MOM................................................1 Glow Plug Switch 11 128200 SWITCH TOGGLE ASSY SPDT 3P MOM................................................1 Engine Start Toggle Switch 12 128200 SWITCH TOGGLE ASSY SPDT 3P MOM................................................1 Engine Idle Control Toggle Switch Part No. 88618 Z-80/60 Ref. WELDMENT, PLATFORM CONTROL BOX (Refer to 602.1) 185 600 Platform Components April 2016 605.1 Platform Controls (from SN 4592) 186 Z-80/60 Part No. 88618 April 2016 600 Platform Components 605.1 Platform Controls (from SN 4592) Item Part No. Description -- 822613 ASSY, CONTROL BOX, PCON, Z80 (complete, includes items 1 - 37 and 40 - 49) -- 88142 HARNESS,PCON SWITCH PANEL -- 122023 HARNESS,PBOX,JOYSTICKS,Z80 -- 235346 HARNESS, PCON, TOG SW, ALC1000 1 128200 2 3 4 27246 128200 128200 Qty. Part No. Description 15 128200 SWITCH TOGGLE ASSY SPDT 3P MOM................................................1 Steer Mode Toggle Switch 16 128200 SWITCH TOGGLE ASSY SPDT 3P MOM................................................1 Steer Mode Toggle Switch 17 66812 SWITCH TOGGLE ASSY SPDT 3P MOM................................................1 Platform Level Toggle Switch BUTTON,PUSH,RED MUSHROOM HEAD -- 122519 KIT,ESTOP SVC LARGE BOOM.....1 -- 66817 BOOT,TOGGLE SWITCH,SHORT*............................1 Part of toggle switch 128200 BASE WITH 1 NC CONTACT, E-STOP 18 146478 BOOT(BELLOWS),E-STOP,BLACK..1 19 229387 LID, PCON, TOG SW, Z80...............1 SWITCH TOGGLE ASSY SPDT 3P MOM................................................1 Platform Rotate Toggle Switch 20 6090 SCREW,HHC,1/4-20 X .75 21 6356 WASHER,LOCK,.25 SWITCH TOGGLE ASSY SPDT 3P MOM................................................1 Jib Boom Up/Down Toggle Switch 22 6638 WASHER,FLAT,USS,1/4"Y 5 66813 BUTTON,PUSH,BLACK W/SEAL***.......................................1 Horn Button 6 229567 PLUG, SANTOPRENE .5 BLACK DOME..............................................2 Optional Equipment 7 128200 SWITCH TOGGLE ASSY SPDT 3P MOM................................................1 Generator ON/OFF Toggle Switch 8 128200 SWITCH TOGGLE ASSY SPDT 3P MOM................................................1 Drive Enable Toggle Switch 9 128200 SWITCH TOGGLE ASSY SPDT 3P MOM................................................1 Emergency Power Switch 10 128200 SWITCH TOGGLE ASSY SPDT 3P MOM................................................1 Glow Plug Switch 11 128200 SWITCH TOGGLE ASSY SPDT 3P MOM................................................1 Engine Start Toggle Switch 12 128200 SWITCH TOGGLE ASSY SPDT 3P MOM................................................1 Engine Idle Control Toggle Switch 13 128200 SWITCH TOGGLE ASSY SPDT 3P MOM................................................1 Drive Control Toggle Switch 14 128200 SWITCH TOGGLE ASSY SPDT 3P MOM................................................1 Fuel Select Control Toggle Switch Part No. 88618 Item Z-80/60 Qty. 23 Ref. JOYSTICK,2 AXIS,DEUTSCH..............................1 Multi-axis or Single-axis with Steer Rocker Switch (drive/steer functions), calibration required after replacement; refer to 606.1 or 606.2 24 Ref. JOYSTICK................................1 Single-axis (secondary boom up/extend and down/retract function), calibration required after replacement; refer to 606.1 or 606.2 25 Ref. JOYSTICK................................1 Single-axis (primary boom extend/retract function), calibration required after replacement; refer to 606.1 or 606.2 26 Ref. JOYSTICK................................1 Multi-axis (primary boom up/down and turntable rotate left/right functions) ), calibration required after replacement; refer to 606.1 or 606.2 27 139338 SCREW PH M5-0.8X20 DIN 7500CE 28 104030 NUT HEX M5-0.8 CLASS 8 ZINC 29 6833 CLAMP,0.50,#8 X 1/4,RUB CUSH....2 30 13268 CLAMP,0.75,#12 X 1/4,RUB CUSH..............................................3 31 232975 PCB, LED/TOGGLE SWITCH, ALC100............................................1 32 81488 GASKET,PLATFORM CONTROL BOX.................................................1 33 219422 PCB,ASSY,ECM,PLATFORM,V2.04.1 187 600 Platform Components April 2016 605.1 Platform Controls (from SN 4592) (continued) Item 188 Part No. Description Qty. 34 88063 PLATFORM CONTROL BOX,WELDMENT............................1 35 81551 SCREW,PHIL,PHM,6-32 X 1/4 SS 36 88287 STANDOFF,6-32 X 1/2L X 1/4 HEX.................................................5 37 42288 PLUG,NYLON .188 BLACK DOMED...........................................2 38 146040 WIRE HARNESS,PLAT MANFLD Z80..................................................1 -- 60513 CONN,PLUG 23 WAY,16-20 GA WHT 39 146425 HARNESS PRIM BOOM SAE 11C 2010.................................................1 -- 60512 CONN,PLUG 23 WAY,16-20 GA BLK 40 122351 SCREW,#4X1/4,HI-LO,PH PHIL,TAP 41 62379 ALARM,AUDIO,SUPERBOOM* -- 72326 NUT - PLASTIC,RING FOR ALARMS 42 106495 PLUG,1/2" HUBBLE........................1 43 128200 SWITCH TOGGLE ASSY SPDT 3P MOM................................................1 Platform level recovery option -- 122343 DECAL,PLAT LVL.RECOVERY -- 122362 FIELD KIT,PL LVL REC,ALC1000 -- 122461 HARNESS,PLAT LEVEL RECOVERY -- 128203 SWITCH TOGGLE ASSY SPDT 2P MOM -- 229567 PLUG, SANTOPRENE .5 BLACK DOME Used if toggle switch not installed 44 54365 SCREW,PHIL,PHM,10-32 X .5,SSTL 45 6146 WASHER,FLAT,MS,#10,Y 46 6178 NUT,NYLOCK,10-32 47 30997 CORROSION INHIBITOR,FOAM.....1 48 77351 LANYARD,PLATFORM CONTROL BOX.................................................2 49 12344 NUT,NYLOCK,6-32 Z-80/60 Part No. 88618 April 2016 600 Platform Components 605.1 Platform Controls (from SN 4592) (continued) This Page Intentionally Left Blank Part No. 88618 Z-80/60 189 600 Platform Components April 2016 605.2 Platform Controls, Perkins 404F-22T and Deutz TD2.9L4 190 Z-80/60 Part No. 88618 April 2016 600 Platform Components 605.2 Platform Controls, Perkins 404F-22T and Deutz TD2.9L4 Item Part No. --- 235346 Description Qty. Item Part No. Description Qty. HARNESS,PBOX,JOYSTICKS,Z80..1 23 81551 HARNESS, PCON, TOG SW, ALC1000..........................................1 SCREW,PHIL,PHM,6-32 X 1/4 SS..................................................10 24 88287 STANDOFF,6-32 X 1/2L X 1/4 HEX.................................................5 -- 88142 HARNESS,PCON SWITCH PANEL.............................................1 25 42288 1 139338 SCREW PH M5-0.8X20 DIN 7500CE..........................................16 PLUG,NYLON .188 BLACK DOMED...........................................2 26 122351 SCREW,#4X1/4,HI-LO,PH PHIL,TAP.........................................8 2 104030 NUT HEX M5-0.8 CLASS 8 ZINC....4 3 128200 SWITCH TOGGLE ASSY SPDT 3P MOM..............................................12 27 146040 WIRE HARNESS,PLAT MANFLD Z80..................................................1 4 229567 PLUG, SANTOPRENE .5 BLACK DOME..............................................4 -- 60513 CONN,PLUG 23 WAY,16-20 GA WHT 28 146425 5 66812 BUTTON,PUSH,RED MUSHROOM HEAD...............................................1 HARNESS PRIM BOOM SAE 11C 2010.................................................1 -- 60512 CONN,PLUG 23 WAY,16-20 GA BLK -- 146478 BOOT(BELLOWS),E-STOP,BLACK..1 29 62379 ALARM,AUDIO,SUPERBOOM*......1 -- 66817 BASE WITH 1 NC CONTACT, E-STOP...........................................1 -- 72326 NUT - PLASTIC,RING FOR ALARMS 30 106495 PLUG,1/2" HUBBLE........................1 31 825532 PLATFORM CONTROL BOX,WELDMENT............................1 32 30997 CORROSION INHIBITOR,FOAM.....1 33 13268 CLAMP,0.75,#12 X 1/4,RUB CUSH..............................................3 6 Ref. JOYSTICK,2 AXIS,DEUTSCH..............................2 Refer to 606.2 7 6090 SCREW,HHC,1/4-20 X .75..............6 8 6356 WASHER,LOCK,.25 .......................6 9 6638 WASHER,FLAT,USS,1/4"Y..............6 34 219422 PCB,ASSY,ECM,PLATFORM,V2.04.1 10 23404 NUTSERT,1/4-20,STEEL CAD PLTD................................................6 35 66813 BUTTON,PUSH,BLACK W/SEAL***.......................................1 11 229387 LID, PCON, TOG SW, Z80...............1 -- 66815 BASE, W/1 N.O. CONTACTS***......1 12 Ref. JOYSTICK,1 AXIS,DEUTSCH..............................2 Refer to 606.2 13 6833 CLAMP,0.50,#8 X 1/4,RUB CUSH....2 14 232975 PCB, LED/TOGGLE SWITCH, ALC100............................................1 15 12344 NUT,NYLOCK,6-32 16 822224 WASHER, NYLON #10, 0.093.........8 17 81488 GASKET,PLATFORM CONTROL BOX.................................................1 18 54365 SCREW,PHIL,PHM,10-32 X .5,SSTL............................................3 19 35461 WASHER,FLAT,MS,#8,Y 20 6146 WASHER,FLAT,MS,#10,Y...............2 21 6178 NUT,NYLOCK,10-32........................3 22 77351 LANYARD,PLATFORM CONTROL BOX.................................................2 Part No. 88618 Z-80/60 191 600 Platform Components April 2016 606.1 Joysticks (to SN 1166) 192 Z-80/60 Part No. 88618 April 2016 600 Platform Components 606.1 Joysticks (to SN 1166) Item Part No. Description Qty. -- 111417 JOYSTICK W/HARN ADPTR, 2 AXIS this kit converts joystick to Deutsch style connection (OEM joystick); after first time replacement, refer to section 604.2 -- 111415 JOYSTICK W/HARN ADPTR, 1 AXIS this kit converts joystick to Deutsch style connection (OEM joystick); after first time replacement, refer to section 604.2 -- 111416 JOYSTICK W/HARN ADPTR KIT RCKR this kit converts joystick to Deutsch style connection (OEM joystick); after first time replacement, refer to section 604.2 -- 83098 TERM,AMP MTE,SOC,22-26 GA BULK -- 119613 HARN JOYSTICK ADAPTOR JS100 for first time replacement only 1 62392 KNOB,JOYSTICK, 62390/62391.....1 2 T112626 SCREW, PHM, #6-32 X .625 ZINC................................................1 3 139598 BOOT,JOYSTICK.............................1 4 75143 BOOT GUARD, JOYSTICK 62390/91..........................................1 5 SPRING,JOYSTK CENTR,62390/91............................1 no longer available from supplier 6 O-RING,JOYSTICK, 62390/62391...1 no longer available from supplier 7 75449 KNOB,ROCKER JOYSTICK 75565...............................................1 8 75448 SUPPORT,SENSOR,JOYSTICK.....1 9 75447 SWITCH SHIELD,ROCK JOYSTK75565.................................1 10 75446 SPRING,SWITCH CENTERING,75565........................1 11 75445 ROCKER ASSY.,MAGNETIC 75565...............................................1 12 75444 ROCKER,RETAINER, 75565...........1 13 75443 BOOT, ROCKER JOYSTICK 75565...............................................1 Part No. 88618 Z-80/60 193 600 Platform Components April 2016 606.2 Joysticks (from SN 1167) 194 Z-80/60 Part No. 88618 April 2016 600 Platform Components 606.2 Joysticks (from SN 1167) Item Part No. Description -- 101174 JOYSTICK,2 AXIS,DEUTSCH OEM joystick (calibration required after replacement) -- 101174H JOYSTICK,DUAL AXIS W/KNOB aftermarket joystick (calibration required after replacement) -- 101175 JOYSTICK,1 AXIS,DEUTSCH OEM joystick (calibration required after replacement) -- 101175H JOYSTICK,SINGLE AXIS W/KNOB aftermarket joystick (calibration required after replacement) -- 101005 JOYSTICK,1 AXIS ROCKER,DEUTSCH OEM joystick (calibration required after replacement) -- 101005H JOYSTICK,SINGLE AXIS W/STEER aftermarket joystick (calibration required after replacement) -- 83098 TERM,AMP MTE,SOC,22-26 GA BULK -- 119613 HARN JOYSTICK ADAPTOR JS100 Used only on units prior to SN 1167 1 62392 KNOB,JOYSTICK, 62390/62391.....1 2 T112626 SCREW, PHM, #6-32 X .625 ZINC................................................1 3 139598 BOOT,JOYSTICK.............................1 4 Qty. Item 14 Part No. Description Qty. 75443 BOOT, ROCKER JOYSTICK 75565...............................................1 SPRING,JOYSTK CENTR,62390/91............................1 no longer available from supplier 5 119915 COLLAR,JOYSTICK,CENTER........1 6 128000 SEAL, CONNECTOR (DT JOYSTICKS)....................................1 7 128001 SLEEVE,CONNECTOR,DT JOYSTICKS.....................................1 8 75449 KNOB,ROCKER JOYSTICK 75565...............................................1 9 75448 SUPPORT,SENSOR,JOYSTICK.....1 10 75447 SWITCH SHIELD,ROCK JOYSTK75565.................................1 11 75446 SPRING,SWITCH CENTERING,75565........................1 12 75445 ROCKER ASSY.,MAGNETIC 75565...............................................1 13 75444 ROCKER,RETAINER, 75565...........1 Part No. 88618 Z-80/60 195 700 Hydraulic Components April 2016 701.1 2WD Traction Manifold 196 Z-80/60 Part No. 88618 April 2016 700 Hydraulic Components 701.1 2WD Traction Manifold Item Part No. Description Qty. -- 70247 MANIFOLD,TRACTION,2WD 1 27836 VALVE,CHECK,5 PSI EA, Drive motor anti-cavitation 2 27836 VALVE,CHECK,5 PSI EB, Drive motor anti-cavitation 3 89299 PLUG ORIFICE, .031 EC, Brake and two-speed circuit 4 69873 VALVE, CHECK ED, Keeps brakes released in case of temporary loss of charge pressure -- 74902 SEAL KIT, VALVE 5 62263 VALVE,SOLENOID, 2 POS, 3 WAY EE, Brake release -- 52943 NUT,SOLENOID VALVE COIL -- 62273 COIL,GREEN W/ 2 PIN CONNECTOR* -- 72043 SEAL KIT,SOLENOID VALVE 6 62263 VALVE,SOLENOID, 2 POS, 3 WAY EF, two-speed drive motor shift -- 52943 NUT,SOLENOID VALVE COIL -- 62273 COIL,GREEN W/ 2 PIN CONNECTOR* -- 72043 SEAL KIT,SOLENOID VALVE 7 77507 VALVE,RELIEF 250 PSI(70247) EG, Charge pressure circuit -- 74902 SEAL KIT, VALVE 8 43596 VALVE,SHUTTLE EH, Charge pressure circuit that directs hot oil out of low pressure side of drive pump -- 84137 SEAL KIT, VALVE 84129 9 77508 VALVE,BI-DIRECTIONAL FLOW EI, Equalizes pressure on both sides of divider/combiner valve EJ -- 89310 SEAL KIT, SOLENOID VALVE 10 52726 VALVE,FLOW DIVIDER/COMBINER EJ, Controls flow to drive motors in forward and reverse -- 84135 SEAL KIT, VALVE Part No. 88618 Z-80/60 197 700 Hydraulic Components April 2016 702.1 2WD Steer/Oscillate Manifold (to SN 989) 198 Z-80/60 Part No. 88618 April 2016 700 Hydraulic Components 702.1 2WD Steer/Oscillate Manifold (to SN 989) Item Part No. -- -- Description Qty. Item for a complete replacement of manifold 70243 or 88115, please order part 122096 (refer to 702.2) 88113 MANIFOLD,OSCILLATE includes items 3-5 1 77492 VALVE,SOLENOID 3 POS 4 WAY BA, Steer left/right, right-side steer cylinder -- 72047 SEAL KIT, SOLENOID VALVE 2 77492 VALVE,SOLENOID 3 POS 4 WAY BB, Steer left/right, left-side steer cylinder -- 72047 SEAL KIT, SOLENOID VALVE 3 77493 VALVE,SOLENOID 2 POS.3 WAY BC, Oscillate cylinder, left side -- 52943 NUT,SOLENOID VALVE COIL -- 72043 SEAL KIT,SOLENOID VALVE 4 77493 VALVE,SOLENOID 2 POS.3 WAY BD, Oscillate cylinder, right side -- 52943 NUT,SOLENOID VALVE COIL -- 72043 SEAL KIT,SOLENOID VALVE 5 77494 VALVE,RELIEF 750 PSI (88113) BE, Oscillate circuit 6 77491 VALVE,FLOW REGULATOR 2.3 GPM BF, Left-side steer cylinder extend circuit -- 74902 SEAL KIT, VALVE 7 52615 VALVE,FLOW REGULATOR 1.2 GPM BG, Left-side steer cylinderretract circuit -- 74902 SEAL KIT, VALVE 8 27807 VALVE,CHECK*** BH, Load sensing circuit, left-side steer cylinder retract -- 110200 SEAL KIT, VALVE, #4 9 77490 VALVE,CHECK 65 PSI,(88115) BI, Prevents steer cylinder from moving when not steering -- 74902 SEAL KIT, VALVE 10 77490 VALVE,CHECK 65 PSI,(88115) BJ, Prevents steer cylinder from moving when not steering -- 74902 SEAL KIT, VALVE 11 77491 VALVE,FLOW REGULATOR 2.3 GPM BK, Right side steer cylinder extend circuit Part No. 88618 Z-80/60 Part No. Description Qty. -- 74902 SEAL KIT, VALVE 12 52615 VALVE,FLOW REGULATOR 1.2 GPM BL, Right side steer cylinder retract circuit -- 74902 SEAL KIT, VALVE 13 77490 VALVE,CHECK 65 PSI,(88115) BM, Prevents steer cylinder from moving when not steering 14 77490 VALVE,CHECK 65 PSI,(88115) BN, Prevents steer cylinder from moving when not steering 15 27807 VALVE,CHECK*** BO, Load sensing circuit, right-side steer cylinder retract -- 110200 SEAL KIT, VALVE, #4 16 27807 VALVE,CHECK*** BP, Load sensing circuit, right-side steer cylinder extend -- 110200 SEAL KIT, VALVE, #4 17 27807 VALVE,CHECK*** BQ, Load sensing circuit, left-side steer cylinder extend -- 110200 SEAL KIT, VALVE, #4 199 700 Hydraulic Components April 2016 702.2 2WD Steer/Oscillate Manifold (from SN 990) 200 Z-80/60 Part No. 88618 April 2016 700 Hydraulic Components 702.2 2WD Steer/Oscillate Manifold (from SN 990) Item Part No. Description Qty. -- 122096 MANIFOLD,2 WHEEL STEER/OSC. Complete -- 88113 MANIFOLD,OSCILLATE includes items 3-5 -- 122134 2WS MANIFOLD W/O OSC. includes items 1, 2, 6-17 Item Part No. Description -- 110200 SEAL KIT, VALVE, #4 9 77490 VALVE,CHECK 65 PSI,(88115) JI, Prevents steer cylinder from moving when not steering -- 74902 SEAL KIT, VALVE 10 77490 VALVE,CHECK 65 PSI,(88115) JJ, Prevents steer cylinder from moving when not steering Qty. 1 77492 VALVE,SOLENOID 3 POS 4 WAY JA, Steer left/right, right-side steer cylinder; from 990 to SN 1290 -- 74902 SEAL KIT, VALVE -- 72047 SEAL KIT, SOLENOID VALVE (use with part 77492); from 990 to SN 1290 11 19470 VALVE,FLOW REGULATOR JK, Right side steer cylinder extend circuit -- 52943 NUT,SOLENOID VALVE COIL (use with part 77492); from 990 to SN 1290 -- 74902 SEAL KIT, VALVE 12 27051 VALVE,FLOW REGULATOR JL, Right side steer cylinder retract circuit; from SN 1291 -- 19470 VALVE,FLOW REGULATOR from SN 990 to 1290 -- 122121 SOLENOID VALVE from SN 1291 -- 122120 SEAL KIT,SOLENOID VALVE (use with part 122121); from SN 1291 -- 122198 SCREW,FLANGE,HHC,3/8-16X 5/8 (use with part 122121); from SN 1291 -- 74902 SEAL KIT, VALVE 13 77490 2 122121 SOLENOID VALVE JB, Steer left/right, left-side steer cylinder VALVE,CHECK 65 PSI,(88115) JM, Prevents steer cylinder from moving when not steering 14 77490 VALVE,CHECK 65 PSI,(88115) JN, Prevents steer cylinder from moving when not steering 15 27807 VALVE,CHECK*** JO, Load sensing circuit, right-side steer cylinder retract -- 110200 SEAL KIT, VALVE, #4 16 27807 VALVE,CHECK*** JP, Load sensing circuit, right-side steer cylinder extend -- 122120 SEAL KIT,SOLENOID VALVE -- 122198 SCREW,FLANGE,HHC,3/8-16X 5/8 3 77493 VALVE,SOLENOID 2 POS.3 WAY JC, Oscillate cylinder, left side -- 72043 SEAL KIT,SOLENOID VALVE 4 77493 VALVE,SOLENOID 2 POS.3 WAY JD, Oscillate cylinder, right side -- 72043 SEAL KIT,SOLENOID VALVE 5 77494 VALVE,RELIEF 750 PSI (88113) JE, Oscillate circuit -- 110200 SEAL KIT, VALVE, #4 17 27807 VALVE,FLOW REGULATOR JF, Left-side steer cylinder extend circuit VALVE,CHECK*** JQ, Load sensing circuit, left-side steer cylinder extend -- 110200 SEAL KIT, VALVE, #4 6 19470 -- 74902 SEAL KIT, VALVE 7 27051 VALVE,FLOW REGULATOR JG, Left-side steer cylinderretract circuit; from SN 1291 -- 19470 VALVE,FLOW REGULATOR from SN 990 to 1290 -- 74902 SEAL KIT, VALVE 8 27807 VALVE,CHECK*** JH, Load sensing circuit, left-side steer cylinder retract Part No. 88618 Z-80/60 201 700 Hydraulic Components April 2016 703.1 4WD Traction Manifold 202 Z-80/60 Part No. 88618 April 2016 700 Hydraulic Components 703.1 4WD Traction Manifold Item Part No. Description Qty. -- 70241 MANIFOLD,TRACTION,4WD 1 27836 VALVE,CHECK,5 PSI FA, Drive motor anti-cavitation 2 77489 VALVE,SOLENOID 2 POS.3 WAY FB, Two-speed drive motor shift -- 52943 NUT,SOLENOID VALVE COIL -- 72043 SEAL KIT,SOLENOID VALVE -- 77735 COIL, SOLENOID VALVE 3 77489 VALVE,SOLENOID 2 POS.3 WAY FC, Brake release -- 52943 NUT,SOLENOID VALVE COIL -- 72043 SEAL KIT,SOLENOID VALVE -- 77735 COIL, SOLENOID VALVE 4 69873 VALVE, CHECK FD, Keeps brakes released in case of temporary loss of charge pressure -- 74902 SEAL KIT, VALVE 5 27761 VALVE,SHUTTLE FE, Charge pressure circuit that directs hot oil out of low pressure side of drive pump -- 84134 SEAL KIT, VALVE 6 62253 VALVE,RELIEF,250 PSI FF, Charge pressure circuit -- 74902 SEAL KIT, VALVE 7 102496 ORIFICE,PLUG 0.030 FG, Brake and two-speed circuit 8 69873 VALVE, CHECK FH, Drive motor anti-cavitation -- 74902 SEAL KIT, VALVE 9 27836 VALVE,CHECK,5 PSI FI, Drive motor anti-cavitation 10 62252 VALVE, FLOW DIVIDER COMBINER FJ, Controls flow to square-end drive motors in forward and reverse -- 84135 SEAL KIT, VALVE 11 69873 VALVE, CHECK FK, Drive motor anti-cavitation 12 52723 VALVE-FLOW REGULATOR 2 GPM FL, Equalizes pressure on both sides of divider/combiner valve FJ -- 89310 SEAL KIT, SOLENOID VALVE 13 52723 VALVE-FLOW REGULATOR 2 GPM FM, Equalizes pressure on both sides of divider/combiner valve FQ Part No. 88618 Item Z-80/60 Part No. Description -- 89310 SEAL KIT, SOLENOID VALVE 14 52723 VALVE-FLOW REGULATOR 2 GPM FN, Equalizes pressure on both sides of divider/combiner valve FP -- 89310 SEAL KIT, SOLENOID VALVE 15 69873 VALVE, CHECK FO, Drive motor anti-cavitation Qty. -- 74902 SEAL KIT, VALVE 16 62252 VALVE, FLOW DIVIDER COMBINER FP, Controls flow to circle end drive motors in forward and reverse -- 84135 SEAL KIT, VALVE 17 52726 VALVE,FLOW DIVIDER/COMBINER FQ, Controls flow to divider/combiner valves FJ and FP -- 84135 SEAL KIT, VALVE 18 69873 VALVE, CHECK FR, Drive motor anti-cavitation -- 74902 SEAL KIT, VALVE 203 700 Hydraulic Components April 2016 704.1 4WD Steer/Oscillate Manifold (to SN 989) 204 Z-80/60 Part No. 88618 April 2016 700 Hydraulic Components 704.1 4WD Steer/Oscillate Manifold (to SN 989) Item Part No. Description Qty. -- 88113 MANIFOLD,OSCILLATE includes items 5, 6, and 8 -- 88114 MANIFOLD,4 WHEEL STEER includes items 1-4, 7, and 9-31 1 77492 VALVE,SOLENOID 3 POS 4 WAY CA, Steer left/right, square end right side steer cylinder Item Part No. Description Qty. -- 74902 SEAL KIT, VALVE 12 77491 VALVE,FLOW REGULATOR 2.3 GPM CL, Circle end, right-side steer cylinder extend circuit -- 74902 SEAL KIT, VALVE 13 27807 VALVE,CHECK*** CM, Load sensing circuit, circle end left side steer cylinder retract -- 110200 SEAL KIT, VALVE, #4 14 27807 VALVE,CHECK*** CN, Load sensing circuit, circle end left side steer cylinder extend -- 52943 NUT,SOLENOID VALVE COIL -- 72047 SEAL KIT, SOLENOID VALVE 2 77492 VALVE,SOLENOID 3 POS 4 WAY CB, Steer left/right, square end left side steer cylinder -- 52943 NUT,SOLENOID VALVE COIL -- 110200 SEAL KIT, VALVE, #4 -- 72047 SEAL KIT, SOLENOID VALVE 15 27807 3 27807 VALVE,CHECK*** CC, Load sensing circuit, circle end right side steer cylinder retract VALVE,CHECK*** CO, Load sensing circuit, circle end right-side steer cylinder extend -- 110200 SEAL KIT, VALVE, #4 -- 110200 SEAL KIT, VALVE, #4 16 77492 4 77490 VALVE,CHECK 65 PSI,(88115) CD, Prevents steer cylinder from moving when not steering VALVE,SOLENOID 3 POS 4 WAY CP, Steer left/right, circle end left-side steer cylinder -- 52943 NUT,SOLENOID VALVE COIL VALVE,SOLENOID 2 POS.3 WAY CE, Oscillate cylinder, left side -- 72047 SEAL KIT, SOLENOID VALVE 17 77492 VALVE,SOLENOID 3 POS 4 WAY CQ, Steer left/right, circle end right-side steer cylinder -- 52943 NUT,SOLENOID VALVE COIL -- 72047 SEAL KIT, SOLENOID VALVE 18 52615 VALVE,FLOW REGULATOR 1.2 GPM CR, Square end, left-side steer cylinder retract circuit -- 74902 SEAL KIT, VALVE 19 27807 VALVE,CHECK*** CS, Load sensing circuit, square end left-side steer cylinder retract 5 77493 -- 52943 NUT,SOLENOID VALVE COIL -- 72043 SEAL KIT,SOLENOID VALVE 6 77493 VALVE,SOLENOID 2 POS.3 WAY CF, Oscillate cylinder, right side -- 52943 NUT,SOLENOID VALVE COIL -- 72043 SEAL KIT,SOLENOID VALVE 7 77490 VALVE,CHECK 65 PSI,(88115) CG, Prevents steer cylinder from moving when not steering 8 77494 VALVE,RELIEF 750 PSI (88113) CH, Oscillate circuit 9 77491 VALVE,FLOW REGULATOR 2.3 GPM CI, Circle end, left-side steer cylinder extend circuit -- 110200 SEAL KIT, VALVE, #4 20 77490 VALVE,CHECK 65 PSI,(88115) CT, Prevents steer cylinder from moving when not steering -- 74902 SEAL KIT, VALVE 10 52615 VALVE,FLOW REGULATOR 1.2 GPM CJ, Circle end, left-side steer cylinder retract circuit 21 77490 VALVE,CHECK 65 PSI,(88115) CU, Prevents steer cylinder from moving when not steering -- 74902 SEAL KIT, VALVE 22 77491 11 52615 VALVE,FLOW REGULATOR 1.2 GPM CK, Circle end, right-side steer cylinder retract circuit VALVE,FLOW REGULATOR 2.3 GPM CV, Square end, right-side steer cylinder extend circuit -- 74092 PLATE,CENTER BOTTOM SPRT ROT Part No. 88618 Z-80/60 205 700 Hydraulic Components April 2016 704.1 4WD Steer/Oscillate Manifold (to SN 989) (continued) Item 206 Part No. Description Qty. 23 52615 VALVE,FLOW REGULATOR 1.2 GPM CW, Square end, right-side steer cylinder retract circuit -- 72043 SEAL KIT,SOLENOID VALVE 24 77491 VALVE,FLOW REGULATOR 2.3 GPM CX, Square end, left-side steer cylinder extend circuit -- 74092 PLATE,CENTER BOTTOM SPRT ROT 25 27807 VALVE,CHECK*** CY, Load sensing circuit, square end right-side steer cylinder retract -- 110200 SEAL KIT, VALVE, #4 26 77490 VALVE,CHECK 65 PSI,(88115) CZ, Prevents steer cylinder from moving when not steering 27 77490 VALVE,CHECK 65 PSI,(88115) CAA, Prevents steer cylinder from moving when not steering 28 27807 VALVE,CHECK*** CAB, Load sensing circuit, square end right-side steer cylinder extend -- 110200 SEAL KIT, VALVE, #4 29 27807 VALVE,CHECK*** CAC, Load sensing circuit, square end left-side steer cylinder extend -- 110200 SEAL KIT, VALVE, #4 30 77490 VALVE,CHECK 65 PSI,(88115) CAD, Prevents steer cylinder from moving when not steering 31 77490 VALVE,CHECK 65 PSI,(88115) CAE, Prevents steer cylinder from moving when not steering Z-80/60 Part No. 88618 April 2016 700 Hydraulic Components 704.1 4WD Steer/Oscillate Manifold (to SN 989) (continued) This Page Intentionally Left Blank Part No. 88618 Z-80/60 207 700 Hydraulic Components April 2016 704.2 4WD Steer/Oscillate Manifold (from SN 990) 208 Z-80/60 Part No. 88618 April 2016 700 Hydraulic Components 704.2 4WD Steer/Oscillate Manifold (from SN 990) Item Part No. Description Qty. -- 122097 MANIFOLD,4 WHEEL STEER/OSC. Complete -- 88113 MANIFOLD,OSCILLATE includes items 5, 6, and 8 -- 122133 4WS MANIFOLD W/O OSC. includes items 1-4, 7, and 9-31 1 77492 VALVE,SOLENOID 3 POS 4 WAY KA, Steer left/right, square end right side steer cylinder; from SN 990 to 1300 -- 72047 SEAL KIT, SOLENOID VALVE (use with part 77492); from 990 to SN 1300 -- 52943 NUT,SOLENOID VALVE COIL (use with part 77492); from 990 to SN 1300 -- 122121 SOLENOID VALVE from SN 1301 -- 122120 SEAL KIT,SOLENOID VALVE (use with part 122121); from SN 1301 -- 122148 COIL,SOLENOID VALVE,20W (use with part 122121); from SN 1301 2 122121 SOLENOID VALVE KB, Steer left/right, square end left side steer cylinder -- 122120 SEAL KIT,SOLENOID VALVE -- 122148 COIL,SOLENOID VALVE,20W -- 52943 NUT,SOLENOID VALVE COIL 3 27807 VALVE,CHECK*** KC, Load sensing circuit, circle end right side steer cylinder retract -- 110200 SEAL KIT, VALVE, #4 4 77490 VALVE,CHECK 65 PSI,(88115) KD, Prevents steer cylinder from moving when not steering Item Part No. Description 8 77494 VALVE,RELIEF 750 PSI (88113) KH, Oscillate circuit 9 19470 VALVE,FLOW REGULATOR KI, Circle end, left-side steer cylinder extend circuit -- 74902 SEAL KIT, VALVE 10 27051 VALVE,FLOW REGULATOR KJ, Circle end, left-side steer cylinder retract circuit; from SN 1301 -- 19470 VALVE,FLOW REGULATOR from 990 to SN 1300 -- 74902 SEAL KIT, VALVE 11 27051 VALVE,FLOW REGULATOR KK, Circle end, right-side steer cylinder retract circuit; from SN 1301 -- 19470 VALVE,FLOW REGULATOR from 990 to SN 1300 -- 74902 SEAL KIT, VALVE 12 19470 VALVE,FLOW REGULATOR KL, Circle end, right-side steer cylinder extend circuit -- 74902 SEAL KIT, VALVE 13 27807 VALVE,CHECK*** KM, Load sensing circuit, circle end left side steer cylinder retract -- 110200 SEAL KIT, VALVE, #4 14 27807 VALVE,CHECK*** KN, Load sensing circuit, circle end left side steer cylinder extend -- 110200 SEAL KIT, VALVE, #4 15 27807 VALVE,CHECK*** KO, Load sensing circuit, circle end right-side steer cylinder extend -- 110200 SEAL KIT, VALVE, #4 16 122121 SOLENOID VALVE KP, Steer left/right, circle end left-side steer cylinder 5 77493 VALVE,SOLENOID 2 POS.3 WAY KE, Oscillate cylinder, left side -- 52943 NUT,SOLENOID VALVE COIL -- 122120 SEAL KIT,SOLENOID VALVE -- 72043 SEAL KIT,SOLENOID VALVE -- 122148 COIL,SOLENOID VALVE,20W 6 77493 VALVE,SOLENOID 2 POS.3 WAY KF, Oscillate cylinder, right side -- 52943 NUT,SOLENOID VALVE COIL -- 52943 NUT,SOLENOID VALVE COIL 17 122121 -- 72043 SEAL KIT,SOLENOID VALVE SOLENOID VALVE KQ, Steer left/right, circle end right-side steer cylinder 7 77490 VALVE,CHECK 65 PSI,(88115) KG, Prevents steer cylinder from moving when not steering -- 122120 SEAL KIT,SOLENOID VALVE -- 122148 COIL,SOLENOID VALVE,20W Part No. 88618 Z-80/60 Qty. 209 700 Hydraulic Components April 2016 704.2 4WD Steer/Oscillate Manifold (from SN 990) (continued) Item 210 Part No. Description Qty. -- 52943 NUT,SOLENOID VALVE COIL 18 27051 VALVE,FLOW REGULATOR KR, Square end, left-side steer cylinder retract circuit; from SN 1301 -- 19470 VALVE,FLOW REGULATOR from 990 to SN 1300 -- 74902 SEAL KIT, VALVE 19 27807 VALVE,CHECK*** KS, Load sensing circuit, square end left-side steer cylinder retract -- 110200 SEAL KIT, VALVE, #4 20 77490 VALVE,CHECK 65 PSI,(88115) KT, Prevents steer cylinder from moving when not steering 21 77490 VALVE,CHECK 65 PSI,(88115) KU, Prevents steer cylinder from moving when not steering 22 19470 VALVE,FLOW REGULATOR KV, Square end, right-side steer cylinder extend circuit -- 74092 PLATE,CENTER BOTTOM SPRT ROT 23 27051 VALVE,FLOW REGULATOR KW, Square end, right-side steer cylinder retract circuit; from SN 1301 -- 19470 VALVE,FLOW REGULATOR from 990 to SN 1300 -- 72043 SEAL KIT,SOLENOID VALVE 24 19470 VALVE,FLOW REGULATOR KX, Square end, left-side steer cylinder extend circuit -- 74092 PLATE,CENTER BOTTOM SPRT ROT 25 27807 VALVE,CHECK*** KY, Load sensing circuit, square end right-side steer cylinder retract -- 110200 SEAL KIT, VALVE, #4 26 77490 VALVE,CHECK 65 PSI,(88115) KZ, Prevents steer cylinder from moving when not steering 27 77490 VALVE,CHECK 65 PSI,(88115) KAA, Prevents steer cylinder from moving when not steering 28 27807 VALVE,CHECK*** KAB, Load sensing circuit, square end right-side steer cylinder extend -- 110200 SEAL KIT, VALVE, #4 Item Part No. Description 29 27807 VALVE,CHECK*** KAC, Load sensing circuit, square end left-side steer cylinder extend -- 110200 SEAL KIT, VALVE, #4 30 77490 VALVE,CHECK 65 PSI,(88115) KAD, Prevents steer cylinder from moving when not steering 31 77490 VALVE,CHECK 65 PSI,(88115) KAE, Prevents steer cylinder from moving when not steering Z-80/60 Qty. Part No. 88618 April 2016 700 Hydraulic Components 704.2 4WD Steer/Oscillate Manifold (from SN 990) (continued) This Page Intentionally Left Blank Part No. 88618 Z-80/60 211 700 Hydraulic Components April 2016 705.1 Function Manifold - View 1 212 Z-80/60 Part No. 88618 April 2016 700 Hydraulic Components 705.1 Function Manifold - View 1 Item Part No. -- Description Qty. Item Part No. Description if replacing manifold 70242, order manifold 122506 and plug port PPR with part 39882 12 27802 VALVE,DIFFERENTIAL SENSING*** L, Primary boom extend/retract -- 110197 SEAL KIT, VALVE, #10 13 27802 VALVE,DIFFERENTIAL SENSING*** M, Primary boom up/down -- 110197 SEAL KIT, VALVE, #10 14 31102 VALVE,FLOW REGULATOR N, Controls flow to the oscillate and platform manifolds -- 110202 SEAL KIT, VALVE, #10 15 77498 VALVE,SOLENOID 3 POS 4 WAY O, Secondary boom extend/retract -- 39882 PLUG,HEX SOCKET,090109B-4 -- 122506 MANIFOLD,FUNCTION complete 1 27802 VALVE,DIFFERENTIAL SENSING*** A, Secondary boom up/extend and down/retract -- 110197 SEAL KIT, VALVE, #10 2 48640 VALVE,RELIEF,2500 PSI B, Secondary boom up -- 74902 SEAL KIT, VALVE -- 110196 SEAL KIT, VALVE, #10 3 77502 VALVE,SOLENOID 2 POS 2 WAY C, Secondary boom lift circuit -- 62275 COIL,10V -- 48883 PLUG,HEX,090109A-8*** to SN 2674; part of service kit 218697, refer to 501.1 -- 52943 NUT,SOLENOID VALVE COIL -- 74902 SEAL KIT, VALVE 4 48640 VALVE,RELIEF,2500 PSI D, Secondary boom down -- 74902 SEAL KIT, VALVE 5 77499 VALVE,RELIEF 1300 PSI (70242) E, Primary boom down -- 74902 SEAL KIT, VALVE 6 32975 VALVE,FLOW REGULATOR 0.1 GPM F, Bleeds off check valves in differential sensing circuits to tank -- 74902 SEAL KIT, VALVE 7 48641 VALVE,PROPORTIONAL, 12V ** G, Primary boom up/down -- 21935 COIL, 12V, 19972/21623/29069 -- 45914 O-RING, DO1 VALVE -- 45921 RETAINER-N.C.PROPOR.SOLENOID 8 62254 VALVE,SOLENOID, 2 POS, 3 WAY H, Primary boom retract -- 89310 SEAL KIT, SOLENOID VALVE 9 27807 VALVE,CHECK*** I, Differential sensing circuit, primary boom extend/retract -- 110200 SEAL KIT, VALVE, #4 10 77500 VALVE,SOLENOID 2 POS 3 WAY J, Primary boom extend 11 52714 VALVE,DIFFERENTIAL SENSING K, Turntable rotate left/right Part No. 88618 Qty. Z-80/60 213 700 Hydraulic Components April 2016 706.1 Function Manifold - View 2 214 Z-80/60 Part No. 88618 April 2016 700 Hydraulic Components 706.1 Function Manifold - View 2 Item Part No. Description Qty. 1 77502 VALVE,SOLENOID 2 POS 2 WAY P, Secondary boom list circuit -- 52943 NUT,SOLENOID VALVE COIL -- 74902 2 77501 Item Part No. Description Qty. -- 110200 SEAL KIT, VALVE, #4 11 62254 VALVE,SOLENOID, 2 POS, 3 WAY Z, Secondary boom up SEAL KIT, VALVE -- 45912 NUT,SOLENOID VALVE 2P3W VALVE,RELIEF 2600 PSI (70242) Q, Secondary boom extend -- 62275 COIL,10V -- 89310 SEAL KIT, SOLENOID VALVE -- 74902 SEAL KIT, VALVE 12 62254 3 62255 VALVE,PROPORTIONAL*** R, Turntable rotate left/right VALVE,SOLENOID, 2 POS, 3 WAY AA, Secondary boom down -- 45912 NUT,SOLENOID VALVE 2P3W -- 62274 COIL,12V -- 62275 COIL,10V -- 62276 NUT, SOLENOID VALVE COIL -- 89310 SEAL KIT, SOLENOID VALVE -- 89312 SEAL KIT, SOLENOID VALVE 13 48641 4 89307 VALVE,SOLENOID 3POS 4WAY* S, Turntable rotate left/right VALVE,PROPORTIONAL, 12V ** AB, Secondary boom extend/retract -- 21935 COIL, 12V, 19972/21623/29069 -- 52943 NUT,SOLENOID VALVE COIL -- 45914 O-RING, DO1 VALVE -- 62273 COIL,GREEN W/ 2 PIN CONNECTOR* -- 45921 RETAINER-N.C.PROPOR.SOLENOID -- 72047 SEAL KIT, SOLENOID VALVE 14 27807 5 27807 VALVE,CHECK*** T, Differential sensing circuit, turntable rotate VALVE,CHECK*** AC, Differential sensing circuit, Secondary boom extend/retract -- 110200 SEAL KIT, VALVE, #4 15 27836 VALVE,CHECK,5 PSI AD, Blocks flow from auxiliary pump #1 to function pump #1 -- 110194 SEAL KIT, VALVE, #10 16 69873 VALVE, CHECK AE, Blocks flow from function pump #1 to auxiliary pump #1 -- 110200 SEAL KIT, VALVE, #4 6 77495 VALVE,RELIEF 1300 PSI (70242) U, Primary boom extend -- 110194 SEAL KIT, VALVE, #10 7 62254 VALVE,SOLENOID, 2 POS, 3 WAY V, Primary boom up -- 45912 NUT,SOLENOID VALVE 2P3W -- 62275 COIL,10V -- 89310 SEAL KIT, SOLENOID VALVE 8 48641 VALVE,PROPORTIONAL, 12V ** W, Primary boom extend/retract -- 21935 COIL, 12V, 19972/21623/29069 -- 45914 O-RING, DO1 VALVE -- 45921 RETAINER-N.C.PROPOR.SOLENOID 9 62254 VALVE,SOLENOID, 2 POS, 3 WAY X, Primary boom down -- 45912 NUT,SOLENOID VALVE 2P3W -- 62275 COIL,10V -- 89310 SEAL KIT, SOLENOID VALVE 10 27807 VALVE,CHECK*** Y, Differential sensing circuit, primary boom up/down Part No. 88618 Z-80/60 -- 74902 SEAL KIT, VALVE 17 69873 VALVE, CHECK AF, Blocks flow from auxiliary pump #2 to function pump #2 -- 74902 SEAL KIT, VALVE 18 62372 VALVE,RELIEF,3000 PSI AG, Oscillate and platform manifold system relief -- 74902 SEAL KIT, VALVE 19 69873 VALVE, CHECK AH, Blocks flow from function pump #2 to auxiliary pump #2 -- 74902 SEAL KIT, VALVE 20 27804 VALVE,DIFFERENTIAL SENSING*** AI, Meters flow to functions -- 110201 SEAL KIT, VALVE, #10 21 77496 VALVE,RELIEF 3200 PSI (70542) AJ, Boom functions system relief 215 700 Hydraulic Components April 2016 706.1 Function Manifold - View 2 (continued) Item -- 216 Part No. Description 110194 SEAL KIT, VALVE, #10 Qty. Z-80/60 Part No. 88618 April 2016 700 Hydraulic Components 706.1 Function Manifold - View 2 (continued) This Page Intentionally Left Blank Part No. 88618 Z-80/60 217 700 Hydraulic Components April 2016 707.1 Platform Manifold (to SN 3025) 218 Z-80/60 Part No. 88618 April 2016 700 Hydraulic Components 707.1 Platform Manifold (to SN 3025) Item -- Part No. Description Qty. 230974 Z80 PLAT MANIFOLD SERV KIT Shown manifold is no longer available. For a complete and first time replacement order service kit 230974 (includes manifold part 122961, accumulator part 122964 and harness part 146040, refer to 602.1 and 707.2) -- 49612 O-RING KIT (ORFS FITTINGS) -- 49613 PLUG AND CAP KIT-SERVICE,ORFS* 1 62442 VALVE,CHECK,PLAT.MANIFLD,HYDAC GA, Platform level circuit 2 77504 VALVE,SOLENOID,3POS4WAY,HYDAC GB, Jib boom up/down -- 62355 O-RING,COIL NUT, HYDAC -- 77506 COIL,SOLENOID,HYDAC MANIFOLD 3 62442 VALVE,CHECK,PLAT.MANIFLD,HYDAC GC, Jib boom circuit 4 62364 ACCUMULATOR,500 PSI,HYDAC GD, Hydraulic dampening 5 62357 VALVE,DIFFERENTIAL SENSE,N.0. GE, Jib boom differential sensing circuit -- 62361 SEAL KIT,VALVE 62357, HYDAC 6 62357 VALVE,DIFFERENTIAL SENSE,N.0. GF, Platform level differential sensing circuit -- 62361 SEAL KIT,VALVE 62357, HYDAC 7 62357 VALVE,DIFFERENTIAL SENSE,N.0. GH, Platform rotate differential sensing circuit -- 62361 SEAL KIT,VALVE 62357, HYDAC 8 62359 VALVE,SHUTTLE, HYDAC GI, Jib boom load sense circuit -- 62362 SEAL KIT,VALVE 62359, HYDAC 9 62443 ORIFICE PLUG,.03,PLATF. HYDAC GJ, Platform rotate left circuit 10 62443 ORIFICE PLUG,.03,PLATF. HYDAC GK, Platform rotate right circuit 11 62359 VALVE,SHUTTLE, HYDAC GL, Platform level load sense circuit -- 62362 SEAL KIT,VALVE 62359, HYDAC 12 62359 VALVE,SHUTTLE, HYDAC GN, Platform rotate load sense circuit -- 62362 SEAL KIT,VALVE 62359, HYDAC 13 62356 VALVE,DIFFERENTIAL SENSE,N.C. GO, Directs flow to functions Part No. 88618 Item Z-80/60 Part No. Description Qty. -- 62360 SEAL KIT,VALVE 62356, HYDAC 14 77505 VALVE,SOLENOID,3POS4WAY,HYDAC GP, Platform rotate left/right -- 62354 NUT,SOLENOID VALVE,HYDAC -- 62355 O-RING,COIL NUT, HYDAC -- 77506 COIL,SOLENOID,HYDAC MANIFOLD 15 77504 VALVE,SOLENOID,3POS4WAY,HYDAC GQ, Platform level up/down -- 62354 NUT,SOLENOID VALVE,HYDAC -- 62355 O-RING,COIL NUT, HYDAC -- 77506 COIL,SOLENOID,HYDAC MANIFOLD 16 62442 VALVE,CHECK,PLAT.MANIFLD,HYDAC GR, Platform rotate circuit 219 700 Hydraulic Components April 2016 707.2 Platform Manifold (from SN 3026) 220 Z-80/60 Part No. 88618 April 2016 700 Hydraulic Components 707.2 Platform Manifold (from SN 3026) Item -- 1 Part No. Description 122961 MANIFOLD,PLATFORM W/JIB Does not include accumulator part 122964 52907 Qty. Item VALVE-CHECK, #4 SAE, 5 PSI* Platform load sense circuit, platform level Part No. Description Qty. -- 44228 SEAL KIT, VALVE 12 229407 PRO.DIR.CTRL,VLV,5WY,3POS LS Directional Proportional, Plform level up and down -- 229411 VALVE COIL 10V.............................2 -- 230983 VITON SEAL KIT, VALVE -- 44174 NUT-COIL SHORT 13 229407 PRO.DIR.CTRL,VLV,5WY,3POS LS Directional Proportional, Platform rotate left and right -- 62341 SEAL KIT,52907,SIZE 4, 2 WAY 2 T107736 DIFFERENTIAL SENS VLV,8,150PSI Directs flow to functions -- 52371 SEAL KIT, VALVE 3 52907 VALVE-CHECK, #4 SAE, 5 PSI* Platform load sense circuit, jib up and down -- 228866 COIL,SOLENOID VALVE.................2 -- 229405 CHECK VALVE DISC.......................1 230983 VITON SEAL KIT, VALVE 44174 NUT-COIL SHORT -- 62341 SEAL KIT,52907,SIZE 4, 2 WAY -- 4 62324 VALVE,FLOW CONTROL, 0.1GPM* Bleeds off differential valve to tank -- -- 44228 SEAL KIT, VALVE 5 122964 ACCUMULATOR, 5CU IN 500 CHARGE Hydraulic dampening 6 228866 COIL,SOLENOID VALVE Function enable valve -- 101934 VALVE,SOLENOID,2 POS 2 WAY -- 44174 NUT-COIL SHORT -- 44228 SEAL KIT, VALVE 7 229410 PRO.DIR.CNRL,VLV,5WY,3POS.....1 LS Directional Proportional, Jib up and down -- 229411 VALVE COIL 10V.............................2 -- 230983 VITON SEAL KIT, VALVE -- 44174 NUT-COIL SHORT 8 46216 VALVE,CHECK,IWP-S/CWP PWR ASSI -- 44227 SEAL KIT, VALVE 9 110180 VALVE, COMPENSATOR, 80 PSI Jib boom differential sensing circuit -- 44225 SEAL KIT, VALVE 10 110180 VALVE, COMPENSATOR, 80 PSI Platform level differential sensing circuit -- 44225 SEAL KIT, VALVE 11 229406 REGULATOR,PRESS-COMP 0.30 GPM Platform rotate differential sensing circuit Part No. 88618 Z-80/60 221 700 Hydraulic Components April 2016 708.1 Platform Rotate Manifold 222 Z-80/60 Part No. 88618 April 2016 700 Hydraulic Components 708.1 Platform Rotate Manifold Item Part No. Description -- 28750 O-RING KIT,FIELD SVC,ALL PROD* -- 49612 O-RING KIT (ORFS FITTINGS) -- 33994 PLUG AND CAP KIT-SERVICE,37 ** -- 49613 PLUG AND CAP KIT-SERVICE,ORFS* 1 62506 VALVE - COUNTERBALANCE** HA, Platform rotate right 2 73807 MANIFOLD,ROTATOR,CB*** -- 43018 SEAL KIT (39345) -- 62507 O-RING, ROTATOR MANIFOLD 3 62506 VALVE - COUNTERBALANCE** HB, Platform rotate left Part No. 88618 Qty. Z-80/60 223 700 Hydraulic Components April 2016 709.1 Remote Pilot Manifold (to SN 2674) 224 Z-80/60 Part No. 88618 April 2016 700 Hydraulic Components 709.1 Remote Pilot Manifold (to SN 2674) Item Part No. Description 1 122706 SERV MNFLD,SEC LIFT CYL PIL PR to SN 2674; part of service kit 218697, refer to 501.1 2 77502 VALVE,SOLENOID 2 POS 2 WAY....1 NA, Secondary boom lift circuit -- 52943 NUT,SOLENOID VALVE COIL -- 74902 SEAL KIT, VALVE 3 48640 VALVE,RELIEF,2500 PSI.................1 NB, Secondary boom lift circuit extend/retrac -- 74902 SEAL KIT, VALVE Part No. 88618 Qty. Z-80/60 225 700 Hydraulic Components April 2016 710.1 Pumps 226 Z-80/60 Part No. 88618 April 2016 700 Hydraulic Components 710.1 Pumps Item Part No. Description -- 102780 PUMP ASSY,DRIVE & FUNCTION includes items 1-3 1 102781 PUMP, LIFT TANDEM Z80...............1 -- 102735 SEAL & WEAR PLATE KIT,LIFT/STR from SN 603 -- 83142 SEAL KIT (81387) to SN 602 2 83141 O-RING,.103X3.237,NBR/NTRL,90D.1 3 70249 PUMP,PISTON,M46(Z80)................1 -- 29739 SEAL KIT,SAUER-DANFOSS M46*** -- 58290 VALVE,EDC,PILOT,SAUER,M46*** -- 77819 EDC ASSY,SAUER M46*** Part No. 88618 Qty. Z-80/60 227 700 Hydraulic Components April 2016 711.1 Hydraulic Hoses and Fittings - Steer System 228 Z-80/60 Part No. 88618 April 2016 700 Hydraulic Components 711.1 Hydraulic Hoses and Fittings - Steer System Item Part No. Description Qty. -- 49613 PLUG AND CAP KIT-SERVICE,ORFS* -- 49612 O-RING KIT (ORFS FITTINGS) 1 48911 ELBOW,90D,520220-4-6***.............6 -- 48911 ELBOW,90D,520220-4-6***.............8 2 49119-2878 HOSE ASSY,1/4,STR FEM,STR FEM*................................................1 3 49119-2678 HOSE ASSY,1/4,STR FEM,STR FEM.................................................1 4 49119-3878 HOSE ASSY,1/4,STR FEM,STR FEM.................................................1 5 49119-3378 HOSE ASSY,1/4,STR FEM,STR FEM.................................................1 6 48905 CONN,520120-4***..........................5 -- 48905 CONN,520120-4***..........................9 7 48904 ELBOW,90D,520220-4-4.................1 8 48916 FITTING,CONN,520120-6...............1 9 48963 FITTING,ELBOW,45D,520320-12***.1 10 49119-10078 HOSE ASSY,1/4,STR FEM,STR FEM.................................................1 11 49119-9878 HOSE ASSY,1/4,STR FEM,STR FEM.................................................1 12 49119-2978-S HOSE ASSY 1/4,STR FEM,STR FEM.................................................1 13 49130-2582 HOSE ASSY 3/8, STR FEM,STR FEM.................................................1 14 49151-2248 HOSE ASSY,3/4,STR FEM,STR FEM.................................................1 15 139107 16 49119-9278 HOSE ASSY,1/4,STR FEM,STR FEM.................................................1 17 48930 CONN,520120-6-8...........................1 18 48960 FITTING,CONN,520120-12.............1 Part No. 88618 HOSE ASSY, 1/4", 89.00.................1 Z-80/60 229 700 Hydraulic Components April 2016 712.1 Hydraulic Hoses and Fittings - Drive System, 2WD Models 230 Z-80/60 Part No. 88618 April 2016 700 Hydraulic Components 712.1 Hydraulic Hoses and Fittings - Drive System, 2WD Models Item Part No. Description Qty. -- 49613 PLUG AND CAP KIT-SERVICE,ORFS* -- 49612 O-RING KIT (ORFS FITTINGS) 1 49418 FITTING,ELBOW,45D,520320-4-6**.4 2 48908 FITTING,TEE,RUN,SWIVEL520432-4.2 3 49117-4491 HOSE ASSY,1/4,90 FEM,STR FEM.................................................2 4 49119-4178 HOSE ASSY,1/4,STR FEM,STR FEM.................................................1 5 48905 6 49119-4578 HOSE ASSY,1/4,STR FEM,STR FEM.................................................1 7 48998 NIPPLE,DIAGNOSTIC,#6 PORT***..........................................2 -- 20224 DIAGNOSTIC FEMALE Q-DSCNT -- 48880 CAP,DIAGNOSTIC NIPPLE 8 53538 PLUG,520109-8,ORFS....................2 9 49119-2678 HOSE ASSY,1/4,STR FEM,STR FEM.................................................1 48960 11 49117-5691 HOSE ASSY,1/4,90 FEM,STR FEM**..............................................2 12 -- -- 48963 FITTING,ELBOW,45D,520320-12***.3 22 48912 CONN,520120-4-6***......................1 49117-9291 HOSE ASSY,1/4,90 FEM,STR FEM 94374-5430 HOSE ASSY,3/4,90 FEM,STR FEM.................................................4 16 21 49119-5678 HOSE ASSY,1/4,STR FEM,STR FEM.................................................2 14 -- Qty. 49116-8637 HOSE ASSY,1/4,45 FEM,STR FEM 48933 15 Description FITTING,CONN,520120-12...........11 13 -- Part No. CONN,520120-4***........................11 10 -- Item CONN,520120-8***..........................2 89871-8448 HOSE ASSY,3/4" STR-STR 49143-5429 HOSE ASSY,1/2,90 FEM,STR FEM.................................................1 49180-9316 HOSE ASSEMBLY,3/8" 49143-5429 HOSE ASSY,1/2,90 FEM,STR FEM.................................................1 49180-8616 HOSE ASSEMBLY,3/8" 17 49151-2248 HOSE ASSY,3/4,STR FEM,STR FEM.................................................1 18 94374-2630 HOSE ASSY,3/4,90 FEM,STR FEM**..............................................1 19 94374-2830 HOSE ASSY,3/4,90 FEM,STR FEM.................................................1 20 48933 Part No. 88618 CONN,520120-8***..........................2 Z-80/60 231 700 Hydraulic Components April 2016 713.1 Hydraulic Hoses and Fittings - Drive System, 4WD Models (to SN 538) 232 Z-80/60 Part No. 88618 April 2016 700 Hydraulic Components 713.1 Hydraulic Hoses and Fittings - Drive System, 4WD Models (to SN 538) Item Part No. Description Qty. -- 49613 PLUG AND CAP KIT-SERVICE,ORFS* -- 49612 O-RING KIT (ORFS FITTINGS) 1 48905 CONN,520120-4***........................19 2 48948 CONN,520120-8-12.........................8 -- 3 48930 CONN,520120-6-8...........................2 25 4 49418 FITTING,ELBOW,45D,520320-4-6**.4 5 49180-8016 HOSE ASSEMBLY,3/8"....................2 6 48908 7 49110-14592 HOSE ASSEMBLY,1/2"....................4 8 49117-4491 HOSE ASSY,1/4,90 FEM,STR FEM.................................................2 9 49117-14191 HOSE ASSY,1/4,90 FEM,STR FEM.................................................1 10 49117-15191 HOSE ASSY,1/4,90 FEM,STR FEM.................................................1 11 49116-14237 HOSE ASSY,1/4,45 FEM,STR FEM.................................................1 12 49116-15237 HOSE ASSY,1/4,45 FEM,STR FEM.................................................1 13 49119-4778 HOSE ASSY,1/4,STR FEM,STR FEM.................................................1 14 49119-4578 HOSE ASSY,1/4,STR FEM,STR FEM.................................................1 15 49119-2678 HOSE ASSY,1/4,STR FEM,STR FEM.................................................1 16 48998 NIPPLE,DIAGNOSTIC,#6 PORT***..........................................2 -- 20224 DIAGNOSTIC FEMALE Q-DSCNT -- 48880 CAP,DIAGNOSTIC NIPPLE 17 48933 CONN,520120-8***........................10 18 49117-5691 HOSE ASSY,1/4,90 FEM,STR FEM**..............................................2 -19 -20 -21 -- Item FITTING,TEE,RUN,SWIVEL520432-4.2 Part No. Description 22 48963 FITTING,ELBOW,45D,520320-12***.4 23 48960 FITTING,CONN,520120-12.............2 24 49143-5429 HOSE ASSY,1/2,90 FEM,STR FEM.................................................1 -- Qty. 49180-9316 HOSE ASSEMBLY,3/8" 49143-5429 HOSE ASSY,1/2,90 FEM,STR FEM.................................................1 49180-8616 HOSE ASSEMBLY,3/8" 26 49151-2248 HOSE ASSY,3/4,STR FEM,STR FEM.................................................1 27 106665-2929 HOSE ASSY,3/4 90LG FEM,STR FEM.................................................1 28 94374-2930 HOSE ASSY,3/4,90 FEM,STR FEM.................................................1 29 48933 CONN,520120-8***..........................2 -- 48930 CONN,520120-6-8 30 48912 CONN,520120-4-6***......................1 49116-8637 HOSE ASSY,1/4,45 FEM,STR FEM 49119-5678 HOSE ASSY,1/4,STR FEM,STR FEM.................................................1 49117-9091 HOSE ASSY,1/4,90 FEM,STR FEM 49119-5678 HOSE ASSY,1/4,STR FEM,STR FEM.................................................1 49117-9291 HOSE ASSY,1/4,90 FEM,STR FEM 49109-5229 HOSE ASSY,1/2,90 FEM,STR FEM.................................................4 49110-8592 HOSE ASSEMBLY,1/2" Part No. 88618 Z-80/60 233 700 Hydraulic Components April 2016 713.2 Hydraulic Hoses and Fittings - Drive System, 4WD Models (from SN 539 to 957) 234 Z-80/60 Part No. 88618 April 2016 700 Hydraulic Components 713.2 Hydraulic Hoses and Fittings - Drive System, 4WD Models (from SN 539 to 957) Item Part No. Description Qty. -- 49613 PLUG AND CAP KIT-SERVICE,ORFS* -- 49612 O-RING KIT (ORFS FITTINGS) 1 48905 CONN,520120-4***........................15 2 48948 CONN,520120-8-12.........................8 3 49119-5978 HOSE ASSY,1/4,STR FEM,STR FEM.................................................1 (2WS) -- 49116-10337 HOSE ASSY,1/4,45 FEM,STR FEM (4WS) 4 49418 5 49183-5092 HOSE ASSY,1/2,STR FEM,STR FEM*................................................2 (2WS) Item 19 FITTING,ELBOW,45D,520320-4-6**.4 -- Part No. Description Qty. 49119-5678 HOSE ASSY,1/4,STR FEM,STR FEM.................................................1 (2WS) 139106 HOSE ASSY, 1/4", 87.00 (4WS) 20 49117-5691 HOSE ASSY,1/4,90 FEM,STR FEM**..............................................1 (2WS) -- 49119-9178 HOSE ASSY,1/4,STR FEM,STR FEM* (4WS) 21 49109-5229 HOSE ASSY,1/2,90 FEM,STR FEM.................................................4 (2WS) -- 49110-8592 HOSE ASSEMBLY,1/2" (4WS) -- 49143-9429 HOSE ASSY,1/2,90 FEM,STR FEM (4WS) 6 48908 7 49110-14592 HOSE ASSEMBLY,1/2"....................4 8 49117-4491 HOSE ASSY,1/4,90 FEM,STR FEM.................................................2 -- 9 49117-5691 HOSE ASSY,1/4,90 FEM,STR FEM**..............................................1 25 -- 49119-14478 HOSE ASSY,1/4,STR FEM,STR FEM 10 49119-15178 HOSE ASSY,1/4,STR FEM,STR FEM.................................................1 49183-5629 HOSE ASSY,1/2,90 FEM,STR FEMM..............................................1 (2WS) -- 49116-15837 HOSE ASSY,1/4,45 FEM,STR FEM.................................................1 49143-8929 HOSE ASSY,1/2,90 FEM,STR FEM** (4WS) 26 49116-15837 HOSE ASSY,1/4,45 FEM,STR FEM.................................................1 49151-2248 HOSE ASSY,3/4,STR FEM,STR FEM.................................................1 27 49119-4778 HOSE ASSY,1/4,STR FEM,STR FEM.................................................1 106665-2929 HOSE ASSY,3/4 90LG FEM,STR FEM.................................................1 28 94374-2930 HOSE ASSY,3/4,90 FEM,STR FEM.................................................1 from SN 539 to SN 791 11 12 13 FITTING,TEE,RUN,SWIVEL520432-4.2 14 49119-4578 HOSE ASSY,1/4,STR FEM,STR FEM.................................................1 15 49119-2678 HOSE ASSY,1/4,STR FEM,STR FEM.................................................1 16 48998 NIPPLE,DIAGNOSTIC,#6 PORT***..........................................2 -- 20224 DIAGNOSTIC FEMALE Q-DSCNT -- 48880 CAP,DIAGNOSTIC NIPPLE 17 48933 CONN,520120-8***........................16 18 49119-5678 HOSE ASSY,1/4,STR FEM,STR FEM.................................................1 (2WS) -- 22 48963 FITTING,ELBOW,45D,520320-12***.4 23 48960 FITTING,CONN,520120-12.............2 24 49143-5629 HOSE ASSY,1/2,90 FEM,STR FEMM..............................................1 (2WS) -29 49143-9429 HOSE ASSY,1/2,90 FEM,STR FEM (4WS) 94374-2730 HOSE ASSY,3/4,90 FEM,STR FEM from SN 792 48912 CONN,520120-4-6***......................4 49116-9537 HOSE ASSY,1/4,45 FEM,STR FEM (4WS) Part No. 88618 Z-80/60 235 700 Hydraulic Components April 2016 713.3 Hydraulic Hoses and Fittings - Drive System, 4WD Models (from 958) 236 Z-80/60 Part No. 88618 April 2016 700 Hydraulic Components 713.3 Hydraulic Hoses and Fittings - Drive System, 4WD Models (from 958) Item Part No. Description Qty. -- 49613 PLUG AND CAP KIT-SERVICE,ORFS* -- 49612 O-RING KIT (ORFS FITTINGS) 1 48905 CONN,520120-4***........................15 2 48948 CONN,520120-8-12.........................8 3 49119-5678 HOSE ASSY,1/4,STR FEM,STR FEM.................................................1 (2WS) -- 49117-9791 HOSE ASSY,1/4,90 FEM,STR FEM (4WS) 4 49418 5 49143-5629 HOSE ASSY,1/2,90 FEM,STR FEMM..............................................2 (2WS) Item 19 FITTING,ELBOW,45D,520320-4-6**.4 -- 49141-9063 HOSE ASSY,1/2,45 FEM,STR FEM (4WS) 6 49143-5629 HOSE ASSY,1/2,90 FEM,STR FEMM..............................................2 (2WS) -20 -- Part No. Description Qty. 49119-5378 HOSE ASSY,1/4,STR FEM,STR FEM.................................................1 (2WS) 49117-9791 HOSE ASSY,1/4,90 FEM,STR FEM (4WS) 49117-5691 HOSE ASSY,1/4,90 FEM,STR FEM**..............................................1 (2WS) 139107 HOSE ASSY, 1/4", 89.00 (4WS) 21 49117-5691 HOSE ASSY,1/4,90 FEM,STR FEM**..............................................1 (2WS) -- 49119-9678 HOSE ASSY,1/4,STR FEM,STR FEM (4WS) 22 49109-5229 HOSE ASSY,1/2,90 FEM,STR FEM.................................................4 (2WS) -- 49110-8592 HOSE ASSEMBLY,1/2" (4WS) -- 49141-9463 HOSE ASSY,1/2,45 FEM,STR FEM (4WS) 7 48908 8 49110-14592 HOSE ASSEMBLY,1/2"....................4 9 49117-4491 HOSE ASSY,1/4,90 FEM,STR FEM.................................................2 -- 10 49119-15178 HOSE ASSY,1/4,STR FEM,STR FEM.................................................1 26 11 49119-15678 HOSE ASSY,1/4,STR FEM,STR FEM.................................................1 12 49117-14391 HOSE ASSY,1/4,90 FEM,STR FEM.................................................1 -- 13 49117-15791 HOSE ASSY,1/4,90 FEM,STR FEM.................................................1 27 49151-2248 HOSE ASSY,3/4,STR FEM,STR FEM.................................................1 14 49119-4778 HOSE ASSY,1/4,STR FEM,STR FEM.................................................1 28 106665-2929 HOSE ASSY,3/4 90LG FEM,STR FEM.................................................1 15 49119-4578 HOSE ASSY,1/4,STR FEM,STR FEM.................................................1 29 16 49119-2678 HOSE ASSY,1/4,STR FEM,STR FEM.................................................1 94374-2930 HOSE ASSY,3/4,90 FEM,STR FEM.................................................1 from SN 958 to SN 791 17 48998 FITTING,TEE,RUN,SWIVEL520432-4.2 NIPPLE,DIAGNOSTIC,#6 PORT***..........................................2 -- 20224 DIAGNOSTIC FEMALE Q-DSCNT -- 48880 CAP,DIAGNOSTIC NIPPLE 18 48933 CONN,520120-8***........................16 Part No. 88618 Z-80/60 23 48963 FITTING,ELBOW,45D,520320-12***.4 24 48960 FITTING,CONN,520120-12.............2 25 49143-5629 HOSE ASSY,1/2,90 FEM,STR FEMM..............................................1 (2WS) -30 49141-8963 HOSE ASSY,1/2,45 FEM,STR FEM (4WS) 49143-5629 HOSE ASSY,1/2,90 FEM,STR FEMM..............................................1 (2WS) 49141-8963 HOSE ASSY,1/2,45 FEM,STR FEM (4WS) 94374-2730 HOSE ASSY,3/4,90 FEM,STR FEM from SN 792 48912 CONN,520120-4-6***......................4 237 700 Hydraulic Components April 2016 714.1 Hydraulic Hoses and Fittings - Turntable Components 238 Z-80/60 Part No. 88618 April 2016 700 Hydraulic Components 714.1 Hydraulic Hoses and Fittings - Turntable Components Item Part No. Description Qty. -- 49613 PLUG AND CAP KIT-SERVICE,ORFS* 26 94374-3730 HOSE ASSY 3/4, 90 FEM,STR FEM.................................................1 -- 49612 O-RING KIT (ORFS FITTINGS) 27 48947 1 48915 ELBOW,90D,520220-6....................2 ELBOW,90D,520220-8-12...............1 to SN 1244 2 49130-3882 HOSE ASSY 3/8, STR FEM,STR FEM.................................................2 -- 48948 CONN,520120-8-12 from SN 1245 3 48920 ELBOW,45D,520320-6....................2 28 4 48998 NIPPLE,DIAGNOSTIC,#6 PORT***..........................................2 49143-4829 HOSE ASSY,1/2,90 FEM,STR FEM.................................................1 29 -- 20224 DIAGNOSTIC FEMALE Q-DSCNT 49149-2026 HOSE ASSY,3/4,45 FEM,STR FEM.................................................1 to SN 1244 -- 48880 CAP,DIAGNOSTIC NIPPLE 5 88353 ELBOW,45D,520320-20..................1 6 48960 FITTING,CONN,520120-12...........10 7 49151-3548 HOSE ASSY,3/4,STR FEM,STR FEM.................................................1 8 48963 9 49149-4126 HOSE ASSY,3/4,45 FEM,STR FEM.................................................1 Part No. 48905 CONN,520120-4***..........................4 11 48933 CONN,520120-8***..........................7 12 48912 CONN,520120-4-6***......................2 13 49141-5163 HOSE ASSY,1/2,45 FEM,STR FEM.................................................1 14 49116-5037 HOSE ASSY,1/4,45 FEM,STR FEM.................................................1 15 88441-3640 HOSE ASSY,1 1/4"STR FEM,STR FE....................................................1 16 49149-5026 HOSE ASSY,3/4,45 FEM,STR FEM.................................................1 17 49116-5437 HOSE ASSY,1/4,45 FEM,STR FEM.................................................1 18 49128-5409 HOSE ASSEMBLY,3/8"....................1 19 49116-4837 HOSE ASSY,1/4,45 FEM,STR FEM.................................................1 20 61073-8930 HOSE ASSY 3/4" 90 DEG STR FEM.................................................1 49183-8792 HOSE ASSY,1/2,STR FEM,STR FEM.................................................1 Description Qty. -- 162269 -- 61073-3130 HOSE ASSY,3/4,90 FEM,STR FEM from SN 1245 FITTING,ELBOW,45D,520320-12***.1 10 21 Item KIT, HI PRESS HOSE, Z80 from SN 1245 to 3264 must order hose replacement kit part 162269 for first time replacement of hose 49141-1763 (item 49) or hose 49149-2026 (item 29). Kit includes 2 hoses and needed fittings to filters 30 49141-1763 HOSE ASSY,1/2,45 FEM,STR FEM.................................................1 31 48959 FITTING,ELBOW,90D,520220-12....1 32 48978 ELBOW,45D,520320-12-16.............2 33 61263 UNION,STR.THREAD 20................1 34 88353 ELBOW,45D,520320-20..................1 35 61352 KIT,FLANGE CODE 61 -20.............1 -- 77503 O-RING,FLANGE KIT 61352 36 48984 CONN,520120-16............................2 37 48946 CONN,520120-8-10.........................2 38 49141-4463 HOSE ASSY,1/2,45 FEM,STR FEM.................................................1 39 75253 STRAINER ASSY,#16 O-RING.......1 40 48996 VALVE,BALL,16 MSAE-16 FSAE***...........................................1 41 49159-5918 HOSE ASSEMBLY,1".......................1 42 75257 STRAINER ASSY,#24 O-RING.......1 43 75254 UNION,STR.THREAD 24***............1 44 75256 VALVE BALL,24 FSAE-24 FSAE***...........................................1 CONN,520120-24............................1 22 48916 23 49150-8430 HOSE ASSY,3/4,90 FEM,STR FEM.................................................1 45 61083 46 88454-6604 HOSE ASSY,1 1/2" 90 FLG FEM.....1 24 48947 ELBOW,90D,520220-8-12...............1 47 48932 FITTING,ELBOW,90D,520220-8***..1 25 94374-3530 HOSE ASSY,3/4,90 FEM,STR FEM.................................................1 48 48959 FITTING,ELBOW,90D,520220-12....1 to SN 1244 Part No. 88618 FITTING,CONN,520120-6...............1 Z-80/60 239 700 Hydraulic Components April 2016 714.1 Hydraulic Hoses and Fittings - Turntable Components (continued) Item -49 240 Part No. Description 48960 FITTING,CONN,520120-12 from SN 1245 Qty. 49141-1763 HOSE ASSY,1/2,45 FEM,STR FEM.................................................1 to SN 1244 -- 162269 KIT, HI PRESS HOSE, Z80 from SN 1245 to 3264 must order hose replacement kit part 162269 for first time replacement of hose 49141-1763 (item 49) or hose 49149-2026 (item 29). Kit includes 2 hoses and needed fittings to filters -- 49143-2629 HOSE ASSY,1/2,90 FEM,STR FEM from SN 1245 Z-80/60 Part No. 88618 April 2016 700 Hydraulic Components 714.1 Hydraulic Hoses and Fittings - Turntable Components (continued) This Page Intentionally Left Blank Part No. 88618 Z-80/60 241 700 Hydraulic Components April 2016 715.1 Hydraulic Hoses and Fittings - Boom Components 242 Z-80/60 Part No. 88618 April 2016 700 Hydraulic Components 715.1 Hydraulic Hoses and Fittings - Boom Components Item Part No. Description Qty. Item -- 49613 PLUG AND CAP KIT-SERVICE,ORFS* 23 49119-9778 HOSE ASSY,1/4,STR FEM,STR FEM.................................................1 -- 48912 CONN,520120-4-6*** 24 48904 ELBOW,90D,520220-4-4.................1 1 48912 CONN,520120-4-6***......................3 25 48930 CONN,520120-6-8...........................1 2 49117-2891 HOSE ASSY,1/4,90 FEM,STR FEM.................................................2 26 49130-9782 HOSE ASSY,3/8 STR FEM-STR FEM.................................................1 3 48907 ELBOW,45D,520320-4....................2 27 48913 4 49119-4278 HOSE ASSY,1/4,STR FEM,STR FEM*................................................2 28 49130-41882 HOSE ASSY 3/8, STR FEM,STR FEM.................................................1 5 61268 CONN,BULKHEAD,520801,-4.........2 29 6 49119-6678 HOSE ASSY,1/4,STR FEM,STR FEM.................................................2 49183-9792 HOSE ASSY,1/2,STR FEM,STR FEM.................................................1 30 7 49117-12791-S HOSE ASSY,1/4"(#111/112,S125)...2 8 49130-41082 HOSE ASSY 3/8, STR FEM,STR FEM.................................................2 49119-10388 HOSE ASSY,1/4,STR FEM,STR FEM.................................................1 to SN 2674; part of service kit 218697, refer to 501.1 9 61080 31 49183-1988 HOSE ASSY,1/2,STR FEM,STR FEM.................................................1 to SN 2674; part of service kit 218697, refer to 501.1 32 49117-1388 HOSE ASSY,14,90 FEM,STR FEM.................................................1 to SN 2674; part of service kit 218697, refer to 501.1 33 48904 ELBOW,90D,520220-4-4.................2 to SN 2674; part of service kit 218697, refer to 501.1 34 48933 CONN,520120-8***..........................2 to SN 2674; part of service kit 218697, refer to 501.1 35 48905 CONN,520120-4***..........................1 to SN 2674; part of service kit 218697, refer to 501.1 FITTING,6-6BLKHEADUNION 520601.............................................3 Part No. Description Qty. CONN,520120-4-6,.030 ORI...........1 10 49130-79482 HOSE ASSY 3/8, STR FEM,STR FEM.................................................2 11 48915 ELBOW,90D,520220-6....................1 -- 48920 ELBOW,45D,520320-6....................1 use if welder option installed 12 48915 ELBOW,90D,520220-6....................1 -- 48916 FITTING,CONN,520120-6...............1 use if welder option installed 13 48933 CONN,520120-8***..........................4 14 49183-44392 HOSE ASSY,1/2,STR FEM,STR FEM.................................................2 15 49183-42892 HOSE ASSY,1/2,STR FEM,STR FEM.................................................1 16 48905 CONN,520120-4***..........................3 36 48908 -- 48904 ELBOW,90D,520220-4-4 to SN 2674; part of service kit 218697, refer to 501.1 FITTING,TEE,RUN,SWIVEL520432-4.1 to SN 2674; part of service kit 218697, refer to 501.1 37 48930 CONN,520120-6-8 -- 48933 CONN,520120-8*** to SN 2674; part of service kit 218697, refer to 501.1 FITTING,CONN,520120-6...............9 17 49119-42878 HOSE ASSY,1/4,STR FEM,STR FEM.................................................1 18 49183-41892 HOSE ASSY,1/2,STR FEM,STR FEM.................................................1 38 48916 19 48994 39 20 49143-16529 HOSE ASSY,1/2,90 FEM,STR FEM.................................................1 49128-1409 HOSE ASSY 3/8, 90 FEM, STR FEM.................................................2 use if welder option installed 21 49128-16509 HOSE ASSEMBLY 3/8"...................1 40 61321 22 49128-11209 HOSE ASSY,3/8,90 FEM,STR FEM.................................................2 ELBOW,90D,BLKHD,ORFS-6-6 W/NUT.............................................2 use if welder option installed 41 48907 ELBOW,45D,520320-4....................3 to SN 3025 Part No. 88618 VALVE,BALL,16 MPT-16 FPT***......1 Z-80/60 243 700 Hydraulic Components April 2016 715.1 Hydraulic Hoses and Fittings - Boom Components (continued) Item 244 Part No. Description Qty. -- 61259 ELBOW,90D,LONG,521520-4 from SN 3026 42 48907 ELBOW,45D,520320-4....................3 to SN 3025 -- 48904 ELBOW,90D,520220-4-4 from SN 3026 Z-80/60 Part No. 88618 April 2016 700 Hydraulic Components 715.1 Hydraulic Hoses and Fittings - Boom Components (continued) This Page Intentionally Left Blank Part No. 88618 Z-80/60 245 800 Accessories April 2016 801.1 Alarm and Beacon Package, Driving Lights 246 Z-80/60 Part No. 88618 April 2016 800 Accessories 801.1 Alarm and Beacon Package, Driving Lights Item Part No. Description -- 70219 ALARM PKG,(BEACON,TRVL,DESCNT) -- 88777-S DRIVING LIGHTS,FRONT,Z80,SERV to SN 3584 -- 75433 FUSE,20 AMP, AGC20 -- 23083-S FUSE HOLDER,WATERPROOF 1 107858 WORKLIGHT,48 VOLT.....................2 1A 35960 BULB,WORKLIGHT,12V 35W 1B 88330 HARNESS,DRIVE LIGHTS 2 6147 SCREW,RHM,10-32 X 1 3 6146 WASHER,FLAT,MS,#10,Y 4 6178 NUT,NYLOCK,10-32 5 56704 STROBE,FIREBOLT,12-80VDC,AMB**.2 (replaced 20189) -- 122019 FLASHTUBE,U SHAPED,360DEG,BULB -- 226393 FLASHTUBE,STRAIGHT,360DEG,BULB -- 72282 LENS,AMBER,STROBE,FIREBOLT -- 88143 HARNESS,FLASHING BEACON 6 229425 FORMING, DRIVE LIGHT LT, Z80...1 from SN 3585 7 6175 SCREW,HHC,3/8-16 X 1 from SN 3585 8 6021 WASHER,LOCK,.375 from SN 3585 9 29868 SPRING CLIP,3/8-16,.05-.20X.73.....4 from SN 3585 10 229426 FORMING, DRIVE LIGHT RT, Z80..................................................1 from SN 3585 11 104328 NUT,HEX,1/2-13 GRD 8 from SN 3585 12 13066 WASHER,FLAT,.5 HARDENED from SN 3585 13 30973 BUMPER,RUBBER-1 X 1.25...........2 from SN 3585 14 6037 NUT,HEX,5/16-18,GR5 from SN 3585 15 6782 NUT,NYLOCK,5/16-18 from SN 3585 Part No. 88618 Qty. Z-80/60 247 800 Accessories April 2016 802.1 Platform Options 248 Z-80/60 Part No. 88618 April 2016 800 Accessories 802.1 Platform Options Item Part No. Description Qty. -- 53808-S AUX TOP RAIL,6'(1.25")SERVICE -- 53807-S AUX TOP RAIL,8'(1.25")SERVICE -- 122278 AUX TOP RAIL,6',SWG GT, SRV -- 122279 AUX TOP RAIL,8',SWG GT, SRV -- 77851 FLOOR MOUNT D-RING KIT -- 27391 PROXIMITY SENSOR*** -- 88329 HARNESS,WORK LIGHTS G 88904 -- Part No. Description -- 52661 PINCH GUARD RAIL,8' PLATFORM**...................................1 3 139958 KIT, AUX TOP RAIL SUPPORT.....10 to SN 1556 -- 122073 SUPPORT, RAILING.....................20 from SN 1557 4 4266 SCREW,HHC,1/4-20 X 2 to SN 1556 WORKLIGHT,110V,150WATT,HALOGEN plug-in square style light -- 122231 SCREW,BHSC,1/4-20 X 1 from SN 1557 102720 OPT,TOEBOARD,8'TRI ENTRY,EURO includes items 5 and 13-16 5 6091 NUT,NYLOCK,1/4-20 to SN 1556 -- 6889 -- 102433 6' TRI-ENT ASSY W/DECALS ANSI USA and Canadian Models; to SN 800 NUT,LP NYLOCK,1/4-20 from SN 1557 6 55753 BUMPER, PLASTIC, 1.25 O.D........4 -- 235162 8' TRI-ENT ASSY W/DECALS ANSI USA and Canadian Models; to SN 800 7 7265 RIVET,STEEL,P, .25 X .375...........14 -- 111294 6' TRI-ENT ASSY W/DECALS ANSI USA and Canadian Models; from SN 801 8 128368 KIT,SWING GATE W/SPRING.........1 -- 9596 HINGE CASTING 119950 KIT,FIELD INSTALL,SWING GATE includes 128368, 1487, 33674 and 1488 -- 9596 HINGE CASTING 9 43392 BUMPER,BATTERY BOX & RAILS..............................................1 -- 139453 OPT.,TOEBOARD,6' TRI ENTRY includes items 5 and 13-16 -- 111295 8' TRI-ENT ASSY W/DECALS ANSI USA and Canadian Models; from SN 801 Item 8A Qty. -- 102439 8' TRI-ENT ASSY W/DECALS CE European Models 10 1487 GATE LATCH CASTING--DRILLED.......................1 -- 102434 6' TRI-ENT ASSY W/DECALS AUSTR Australian Models; to SN 800 11 33674 PIN,LOCK,SHORT***......................1 12 1488 -- 102438 8' TRI-ENT ASSY W/DECALS AUSTR Australian Models; to SN 800 RAILING CATCH CASTING--DRILLED.......................1 13 102721P TOEBOARD,8'TRI ENTRY..............2 -- 111296 6' TRI-ENT ASSY W/DECALS AUSTR Australian Models; from SN 801 -- 139438 TOEBOARD, TRI ENTRY 6', EURO -- 111297 8' TRI-ENT ASSY W/DECALS AUSTR Australian Models; from SN 801 14 94745P TOEBOARD,ENTRY EUROPEAN PNTD**............................................1 -- 102436 6' TRI-ENT ASSY W/DECALS A/SOA Asian and South American Models 15 6090 SCREW,HHC,1/4-20 X .75 16 6638 WASHER,FLAT,USS,1/4"Y 107704 6' TRI-ENT RAIL W/DECALS ANSI USA and Canadian Models; to SN 800 -- 102440 8' TRI-ENT ASSY W/DECALS A/SOA Asian and South American Models 17 1 9599-S TOOL TRAY ACCESSORY***.........1 -- 107705 2 1259704 PINCH GUARD RAIL,6' PLATFORM.....................................1 includes 55753 bumpers 8' TRI-ENT RAIL W/DECALS ANSI USA and Canadian Models; to SN 800 -- 107706 8' TRI-ENT RAIL W/DECALS CE/UK European Models -- 111485P AUX TOP RAIL,6FT,PTD.................2 or use with swing gate -- 107707 6' TRI-ENT RAIL W/DECALS AUSTR Australian Models -- 111486P AUX TOP RAIL,8FT,PTD.................2 or use with swing gate -- 107708 8' TRI-ENT RAIL W/DECALS AUSTR Australian Models Part No. 88618 Z-80/60 249 800 Accessories April 2016 802.1 Platform Options (continued) Item Part No. Description -- 107709 6' TRI-ENT RAIL W/DECALS A/SOA Asian and South American Models -- 107710 8' TRI-ENT RAIL W/DECALS A/SOA Asian and South American Models -- 111319 6' TRI-ENT RAIL W/DECALS ANSI USA and Canadian Models; from SN 801 -- 111320 8' TRI-ENT RAIL W/DECALS ANSI USA and Canadian Models; from SN 801 18 128429 LARGE FOOT SWITCH COVER 19 107858 WORKLIGHT,48 VOLT.....................2 35960 BULB,WORKLIGHT,12V 35W 20 6036 WASHER,LOCK,.625 PLTD 21 75519 CLAMP,WORKLIGHT......................2 22 6145 SCREW,HHC,1/4-20 X 1.5 23 6356 WASHER,LOCK,.25 19A 250 Qty. Z-80/60 Part No. 88618 April 2016 800 Accessories 802.1 Platform Options (continued) This Page Intentionally Left Blank Part No. 88618 Z-80/60 251 800 Accessories April 2016 803.1 Ground and Platform Control Box Covers 252 Z-80/60 Part No. 88618 April 2016 800 Accessories 803.1 Ground and Platform Control Box Covers Item Part No. Description -- 119795 KIT,CONTROL BOX COVER to SN 141 -- 88609-S CONTROL BOX COVER ASSY*** from SN 142 to SN 599 -- 102854 OPTION,PLATFORM CONTROL COVER from SN 600 -- 102855 BASE & PLAT CONTROL COVERS 1 54486 RIVET,ALUM,ALUM,3/16BUTTONHEAD.11 2 111526 HINGE,PLAT CONTROL BOX COVER............................................1 3 6889 NUT,LP NYLOCK,1/4-20 4 6638 WASHER,FLAT,USS,1/4"Y 5 6888 SCREW,HHC,1/4-20 X 1 6 43392 BUMPER,BATTERY BOX & RAILS..............................................2 7 30468 LATCH,SLIDE, FLUSH MOUNT STYLE.............................................2 8 102676 LID ASSY,CONTROL BOX COVER PLT..................................................1 includes items 1, 3- 8 and 15 -- 102785P CONTROL BOX COVER,LID,PTD 9 36388 BUMPER,RUBBER,.75 X .50H,STUD......................................2 10 63773 LATCH,GRND.CTRL.BOX COVER............................................1 11 63771P COVER,GRND.CTRL.BOX,PAINTED.1 12 53189 RIVET,ALUM,ALUM,P,.25X.375......7 13 63772 CATCH,GRND.CTRL.BOX COVER............................................1 14 88607P COVER,CONTROL BOX LEFT SIDE***............................................1 -- 88606P COVER,CONTROL BOX RIGHT SIDE** shown 15 102786P FORMING,LATCH,CTRL BOX LID PTD.................................................2 Part No. 88618 Qty. Z-80/60 253 800 Accessories April 2016 804.1 Hostile Environment Package - Primary and Secondary Boom Wipers 254 Z-80/60 Part No. 88618 April 2016 800 Accessories 804.1 Hostile Environment Package - Primary and Secondary Boom Wipers Item Part No. Description -- 77783 OPTION,BASE CONTROL DOOR -- 88263 COVER,CABLE 170.5" 1 88427P BRACKET,PRIMARY SIDE WIPER.............................................2 2 88428 WIPER,PRIMARY BOOM SIDE......2 3 88425 WIPER,PRIMARY BOOM,TOP.......1 4 88429P BRACKET,PRIMARY SIDE WIPER LH....................................................1 5 88423P BRACKET,PRIMARY TOP WIPER.............................................1 6 6090 SCREW,HHC,1/4-20 X .75 7 6638 WASHER,FLAT,USS,1/4"Y 8 88424P PLATE,PRIMARY TOP WIPER........1 9 88426P BRACKET,PRIMARY SIDE WIPER.............................................1 10 88430 BRACKET,PRIMARY BOTTOM WIPER.............................................1 11 88432 WIPER,PRIMARY BOOM BOTTOM.........................................1 12 88431P PLATE,PRIMARY BOTTOM WIPER.............................................1 13 88308P BRACKET,WIPER,SIDE,RISER,LH.1 14 6878 BOLT,CARRIAGE,1/4-20 X .75,G2 15 6889 NUT,LP NYLOCK,1/4-20 16 88304P BRACKET,RISER,BOTTOM PAINTED.........................................1 17 88305 WIPER,BOTTOM,RISER.................1 18 88306P BACKING PLATE,BOTTOM,RISER..................1 19 88309 WIPER,SIDE...................................2 20 88310P BRACKET,RISER SIDE WIPER......2 21 88303P BACKING PLATE,TOP,RISER PAINTE............................................1 22 88302 WIPER,TOP,RISER.........................1 23 88307P BRACKET,WIPER,SIDE,RISER,RH.1 24 88301P BRACKET,WIPER,TOP,RISER PAINTE............................................1 Part No. 88618 Qty. Z-80/60 255 800 Accessories April 2016 805.1 Hostile Environment Package - Turntable 256 Z-80/60 Part No. 88618 April 2016 800 Accessories 805.1 Hostile Environment Package - Turntable Item Part No. Description 1 6090 SCREW,HHC,1/4-20 X .75 2 81062P ANGLE,RING GUARD *PAINTED....4 3 6638 WASHER,FLAT,USS,1/4"Y 4 6889 NUT,LP NYLOCK,1/4-20 5 102485P BRACKET,RING GEAR...................1 6 102486 WIPER,RING GEAR........................1 Part No. 88618 Qty. Z-80/60 257 800 Accessories April 2016 806.1 Hostile Environment Package - Cylinder Bellows 258 Z-80/60 Part No. 88618 April 2016 800 Accessories 806.1 Hostile Environment Package - Cylinder Bellows Item Part No. Description -- 81700 COVER,PROTECTIVE,OSC.CYLINDER 1 34533 COVER,PROTECTIVE,STEER CYL..................................................2 -- 30971 CLAMP,HOSE,3.00" -- 36208 CLAMP,HOSE,1.25*** 2 82244 DECAL,PROTECTOR,CLEAR***.....1 3 88215 COVER,PROTECTIVE,JIB BOOM CYL..................................................1 -- 30489 CLAMP,HOSE,3.50 -- 35434 CLAMP,HOSE,2.00*** 4 88216 COVER,PROTECTIVE,PLAT LEVL CYL..................................................1 -- 30489 CLAMP,HOSE,3.50 -- 45435 CLAMP,HOSE,2.50"*** 5 88214 COVER,PROTECTIVE,RISERLIFT CYL..................................................1 -- 34955 CLAMP,HOSE,5.00 -- 35432 CLAMP,HOSE,6.50 6 88213 COVER,PROTECTIVE,PRI.LIFT CYL..................................................1 -- 31523 CLAMP,HOSE,8.50 DIA*** -- 34955 CLAMP,HOSE,5.00 Part No. 88618 Qty. Z-80/60 259 800 Accessories April 2016 807.1 Hostile Environment Package - Engine Air Cleaners 260 Z-80/60 Part No. 88618 April 2016 800 Accessories 807.1 Hostile Environment Package - Engine Air Cleaners Item Part No. Description -- 70228 HOSTILE ENVIRONMENT,PERKINS to SN 328 -- 101635 OPT,AIR PRECLEANER,PERKINS from SN 329 -- 70510 ACC,AIR PRE-CLEANER,FORD T2 to SN 432 -- 102712 PRECLEANER OPTION,FORD,Z80 from SN 433 -- 102003P FORMING,BAFFLE PLATE COVER -- 70227 HOSTILE ENVIRONMENT,DEUTZ to SN 387 -- 70514 OPT,AIR PRECLEANER,DEUTZ from SN 388 -- 70353 HOSTILE ENVIRONMENT,GM 1 94324-500 TUBE,RD,STL,ALUMIZD,2.5 X .065..................................................1 2 88492 HOSE,HUMP 3" TO 4".....................2 -- 30971 CLAMP,HOSE,3.00" -- 34955 CLAMP,HOSE,5.00 3 101639 CLAMP,5.38,#86 X 3/8,RUB CUSH..............................................1 4 88493 PRECLEANER,AIR INTAKE............1 5 101640 REDUCER,RUBBER 3.0 - 2.5.........1 6 94324-1400 TUBE,RD,STL,ALUMIZD,2.5 X .065..................................................1 7 102713 TUBE,INTAKE,PRECLEANER........1 8 102373P FORMING,INTAKE TUBE SUPPORT,PT..................................1 9 6888 SCREW,HHC,1/4-20 X 1 10 6638 WASHER,FLAT,USS,1/4"Y 11 6091 NUT,NYLOCK,1/4-20 12 71911 CLAMP,MUFFLER, 2.50 INCH........1 13 6019 SCREW,HHC,3/8-16 X 1.25 GRD 5 14 5397 WASHER,FLAT,USS,5/16",Y 15 4828 NUT,NYLOCK,3/8-16 16 102714P FORMING,PRECLEANER SUPPORT,PNT................................1 17 89959 PRECLEANER,INLINE 3"...............1 -- 30971 CLAMP,HOSE,3.00" 18 101612P BRACKET,PRECLEANER PAINTED.........................................1 19 49379 SCREW,HHC,M8 X 1.25 X 25 20 33277 WASHER,FLAT,M8,YELLOW ZINC Part No. 88618 Qty. Z-80/60 261 800 Accessories April 2016 807.2 Engine Air Cleaners (Perkins 404F-22T and Deutz TD 2.9L4) 262 Z-80/60 Part No. 88618 April 2016 800 Accessories 807.2 Engine Air Cleaners (Perkins 404F-22T and Deutz TD 2.9L4) Item Part No. Description -- 825947 OPT, PRECLEANER, DEUTZ/PERKINS 1 89959 PRECLEANER,INLINE 3"...............1 -- 30971 CLAMP,HOSE,3.00" 2 825948 WLDT, PRECLEANER MT,DEUTZ/PERK............................1 3 121419 SCREW,HHF,1/4-20 X .75...............4 4 121421 NUT,FLG,1/4-20..............................4 Part No. 88618 Qty. Z-80/60 263 800 Accessories April 2016 808.1 Panel Cradle Option 264 Z-80/60 Part No. 88618 April 2016 800 Accessories 808.1 Panel Cradle Option Item Part No. Description Qty. -- 77683-S OPTION,GLAZIER PACKAGE,ANSI (ANSI models) -- 94493-S KIT,PANEL CRADLE,CE (CE models) 1 88377-1400 FOAM PAD***..................................2 2 77664 ADJUSTABLE STRAP ASSY..........1 3 7713 NUT,LP NYLOCK,3/8-16 4 5397 WASHER,FLAT,USS,5/16",Y 5 77576P is no longer available. Must install 2 each (two) of service kit 233992 (ANSI) or 233993 (CE) for initial replacement 6 89724 is no longer available. Must install 2 each (two) of service kit 233992 (ANSI) or 233993 (CE) for initial replacement. -- 233992 KIT,PANEL CRADEL BRACKET,WORD............................1 (ANSI models) -- 233993 KIT,PANEL CRADLE BRACKET,SYMBL...........................1 (CE models) 7 56934 PAD,REST,1"THICK,FLANGED.......4 8 122755 UBOLT,FLATTENED,1.5DIAX3/8 UNC.................................................2 9 73463-1175 TUBE,RD,ALUM 1.25 X .083...........2 10 8914 SCREW,HHC,1/4-20 X .625 11 6638 WASHER,FLAT,USS,1/4"Y 12 6889 NUT,LP NYLOCK,1/4-20 13 56424 CLAMP,1.25X.5 RUBBER-CUSHION Part No. 88618 Z-80/60 265 800 Accessories April 2016 809.1 Platform Overload - European Models 266 Z-80/60 Part No. 88618 April 2016 800 Accessories 809.1 Platform Overload - European Models Item Part No. Description Qty. -- 94448 FIELD KIT,PLAT LOAD SENSE,Z80* to SN 229 -- 94460-S KIT,LOAD SENSE MECHANICAL,LRG this kit doesn't include item 15; from SN 230 Item Part No. Description Qty. -- 146399 ASSY, LS, LOAD SENSE, ALC1000 from SN 2511 16 61972 MOUNT,SWITCH.............................1 17 34619 BUMPER,RUBBER***.....................2 18 21604 SCREW,HHC,3/8-16 X 3.25 to SN 5629 -- 119672 CE FIELD SHIM KIT LOAD SENSE field shim kit, includes items 7 and 22 -- 824095 1 61997 WELDMENT,PLATFORM SUPPORT,CE..................................1 European Models SCREW,HHF,3/8-16X3,8,ZAG from SN 5630 19 80605 WASHER,FLAT,3/8X1.5X.06 to SN 5629 2 61726 PIN,0.75DIAX5.75LG,CHAMFER.....4 20 45470 CLAMP,0.31,#5 X 1/4,RUB CUSH....1 -- 94643 ZERK,GREASE,5/16-24,STRAIT -- 824027 NUT,TL FLG,1/4-20,G,ZAG -- 824078 SCREW,HHF,1/4-20X.75,8,ZAG 3 8915 SCREW,HHC,1/4-20 X 1.25 to SN 5629 21 6638 -- 824061 SCREW,HHC,1/4-20X1.25,8,ZAG from SN 5630 WASHER,FLAT,USS,1/4"Y to SN 5629 22 110789 WASHER,SHIM .0151 THK...........16 23 5365 NUT,NYLOCK,10-24 to SN 5629 824032 NUT,TL FLG,10-32,F,ZAG from SN 5630 4 45748 ROD END,.250 X 2.75 LG...............4 to SN 5629 -- 825020 ROD END,.250X2.75,ZAG from SN 5630 5 6091 NUT,NYLOCK,1/4-20 to SN 5629 5 824027 NUT,TL FLG,1/4-20,G,ZAG from SN 5630 6 101845 ROTATOR MOUNT KIT...................1 7 25685 BEARING,GARLOCK,12FDU12.....8 8 51063 SCREW,PHILLIPS,RHM,10-32 X 1.5 to SN 5629 -- 1257264 SCREW,BHC,10-32X1.5,F835,ZAG from SN 5630 9 6146 WASHER,FLAT,MS,#10,Y to SN 5629 10 4828 NUT,NYLOCK,3/8-16 to SN 5629 824029 NUT,TL FLG,3/8-16,G,ZAG from SN 5630 11 6097 WASHER,FLAT,USS,3/8",Y to SN 5629 12 61975 RETAINER,SPRING,1.21 X .375.....1 13 61974 SPRING,COMP,1" OD,232 LB/IN.....1 14 89755 LOAD SUPPORT W/BEARINGS.....2 includes item 7 and 22 15 94549 SWITCH,LOAD LIMIT.....................1 to SN 2510 -- Part No. 88618 -- Z-80/60 267 800 Accessories April 2016 810.1 Belt Driven Generator Option - View 1 (to SN 3139) 268 Z-80/60 Part No. 88618 April 2016 800 Accessories 810.1 Belt Driven Generator Option - View 1 (to SN 3139) Item Part No. Description -- 88374 PULLEY,PERKINS Generator Option, 3000W, 220V/50Hz; Perkins models; to SN 413 -- 102346 PULLEY KIT,PERKINS 804 Generator Option, 3000W, 220V/50Hz; Perkins models; from SN 414 to 3139 -- 70484 PULLEY,GENERATOR,FORD Generator Option, 3000W, 220V/50Hz; Ford models -- 88352 PULLEY,GM Generator Option, 3000W, 220V/50Hz; GM models -- -- -- 58312 88201P 88202P Qty. Part No. Description Qty. 10 88174P FORMING,PERKIS GEN.BRKT.PAINT...........................1 Perkins models; to SN 387 -- 119533 FORMING,GENERATOR MOUNT*** Perkins models; from SN 388 to 3139 -- 119578 BELT GEN BRKT UPGRADE KIT Deutz models; from SN 388 to SN 1127 to 3139 -- 81466 BRACKET,GENERATOR MOUNT Deutz models; to SN 387 -- 89894P BRACKET,GENERATOR-DEUTZ Deutz models; to SN 387 to 3139 BOLT,PULLEY,GM Generator Option, 3000W, 220V/50Hz; GM models 11 81852 SCREW,HHC,7/16-14 X 1.75 12 45400 SPACER TUBE,.50 LG FORMING,GENERATOR MOUNT Generator Option, 3000W, 220V/50Hz; GM models 13 20912 WASHER,LOCK,.437,PLTD. 14 6083 NUT,HEX,7/16-14 15 60790 BOLT,CARRIAGE,3/8-16 X1.50,G5 16 6021 WASHER,LOCK,.375 17 6022 NUT,HEX,3/8-16 18 61113 BELT,AX35.......................................1 Perkins models; to SN 328 -- 106535 BELT,AX33*** Deutz models; from SN 388 to 3139 -- 61114 BELT,AX36 Perkins models; from SN 413 to 3139 -- 61746 BELT,AX32 GM models -- 75053 BELT,AX38*** Deutz models; to SN 387 -- 94600 BELT, (NAPA 9360) Ford models 19 22558 SCREW,HHC,M14 X 40MM,GR 8.8 20 49411 WASHER,FLAT,M14 21 70389 PULLEY,DEUTZ..............................1 Deutz models -- 81069 SPACER,PULLEY,DEUTZ GEN 22 22697 SCREW,HHC,M10 X 65MM,GR8.8...................................4 23 22700 WASHER,LOCK,M10 24 106740 COVER,REWORK,DEUTZ GENERATOR..................................1 Deutz models 25 70399P FORMING,GENERATOR MOUNT PAINTD............................................1 Ford models TENSION ARM,GENERATOR Generator Option, 3000W, 220V/50Hz; GM models -- 88374 PULLEY,PERKINS Generator Option, 3500W, 110V/60Hz; Perkins models; to SN 413 -- 70221 GM GENERATOR,3500W 110/60-W/RG Generator Option, 3500W, 110V/60Hz; GM models 1 13918 SCREW,HHC,3/8-16 X 1.75,GRD.8......................................2 2 6097 WASHER,FLAT,USS,3/8",Y 3 4828 NUT,NYLOCK,3/8-16 4 70398P FORMING,GENERATOR MOUNT PAINTD............................................1 Ford models 5 89908 GENERATOR,3000W,220V,50HZ***.1 -- 102681 PULLY, GNRTR,220V,50HZ(89908) for 89908 generator -- 60707 GENERATOR,3500W,120V,60HZ** -- 146062 PULLY,GNRTR,120V,60HZ(60707) for 60707 generator 6 8516 SCREW,HHC,3/8-16 X 1.50,GR5 7 5397 WASHER,FLAT,USS,5/16",Y 8 49381 SCREW,HHC,M12 X 30 9 49410 WASHER,FLAT,M12 Part No. 88618 Item Z-80/60 269 800 Accessories April 2016 810.1 Belt Driven Generator Option - View 1 (to SN 3139) (continued) Item 270 Part No. Description 26 11209 WASHER,FLAT,USS,7/16",Y 27 14723 SCREW,HHC,5/16-18 X 1.75 28 6782 NUT,NYLOCK,5/16-18 Qty. Z-80/60 Part No. 88618 April 2016 800 Accessories 810.1 Belt Driven Generator Option - View 1 (to SN 3139) (continued) This Page Intentionally Left Blank Part No. 88618 Z-80/60 271 800 Accessories April 2016 811.1 Belt Driven Generator Option - View 2 (to SN 3139) 272 Z-80/60 Part No. 88618 April 2016 800 Accessories 811.1 Belt Driven Generator Option - View 2 (to SN 3139) Item Part No. Description 1 81850P FORMING,REGULATOR MOUNT PAINTD............................................1 2 6888 SCREW,HHC,1/4-20 X 1 3 6356 WASHER,LOCK,.25 4 56912 SPRING CLIP,1/4-20,.025-.15X.5 5 60739 VOLTAGE REGULATOR,220V........1 -- 60738 VOLTAGE REGULATOR,110V 6 49816 SCREW,PHILLIPS,PHM,10-32 X .75 7 6178 NUT,NYLOCK,10-32 8 81559 HARNESS,GENERATOR W/REG.220V...................................1 (harness, for BD generator) -- 60891 ENCLOSURE,GENERATOR BOX -- 81558 HARNESS,GENERATOR W/REGULATOR (harness, for BD generator) 9 49826 SCREW,PHILLIPS,PHM,10-32 X.625 10 10777 COVER,BLANK...............................1 -- 33724 KIT,GASKET,UK POWER TO PLAT. -- 81458 GASKET, UK POWER TO PLAT 11 10775 T-BOX,2.75 X 4.5 X 2.0....................1 12 81570 BRACKET,POWER TO PLAT, UK.....1 13 57075 SCREW,PHIL,8-32X.50,SELF TAP 14 7056 CONN,SQUEEZE,1/2NPT .38-.50,SM.......................................2 -- 7935 Locknut, Electric, 1/2 inch T112563 SVC KIT,UK RECEPT.REPLACEMENT...............1 European Models -- 33724 KIT,GASKET,UK POWER TO PLAT. -- 81458 GASKET, UK POWER TO PLAT -- 96236 PLATE,AC ADAPTER,DIN/UK*** 16 74006 COVER,GFCI,HORIZONTAL,WEATHER.1 15 -- Qty. HOUSING,LIGHT FIXTURE(57449) component no longer available -- 13585 OUTLET,110V GFCI*** USA/Canadian Models 17 81096 BRACKET,POWER TO PLAT, DOM................................................1 18 4828 NUT,NYLOCK,3/8-16 19 6097 WASHER,FLAT,USS,3/8",Y 20 8516 SCREW,HHC,3/8-16 X 1.50,GR5 Part No. 88618 Z-80/60 273 800 Accessories April 2016 812.1 Air Line to Platform 274 Z-80/60 Part No. 88618 April 2016 800 Accessories 812.1 Air Line to Platform Item Part No. Description -- 88295 Z80 AIRLINE TO PLATFORM,1/2"ID -- 44981 DECAL,LABEL,AIRLINE 110 PSI -- 45454 CLAMP,RUB CUSH,0.75,#12 X 3/8* 1 49214 MALE PIPE THD,1/4" SER,3/8"X18 2 49212 FEMALE BULKHEAD CONNECTOR-8 3 88300-36900 HOSE ASSY. 1/2" AIR LINE............1 4 88299-82400 HOSE ASSY. 1/2" AIR LINE............1 5 60886P BRACKET,AIRLINE TO PLATFORM.....................................1 6 49215 MPT,CPLR,1/4"SER,3/8"X18..........1 Part No. 88618 Qty. Z-80/60 275 800 Accessories April 2016 813.1 Welder Option - Hydraulic Generator, Chassis Components 276 Z-80/60 Part No. 88618 April 2016 800 Accessories 813.1 Welder Option - Hydraulic Generator, Chassis Components Item -- -- -- Part No. Description 228878 KIT BONDED WELD LEADS Z80 (welder cable kit option only); from SN 3430 228872 228873 Qty. Item CABLE,2/0 WELD LEAD,TWIN Z80L (part of kit option 228878); from SN 3430 CABLE,2/0 WELD LEAD,TWIN Z80U (part of kit option 228878); from SN 3430 Part No. Description Qty. 7 146285 CONN, SAE#4-1/4" NPT.................1 8 146284 SWITCH,PRESS,#4NPT,200PSIF....1 9 102276P BRACKET,GENERATOR 12KW,PTD.......................................1 10 13002 SCREW,HHC,5/16-18 X 1 GR5 11 5397 WASHER,FLAT,USS,5/16",Y 12 6782 NUT,NYLOCK,5/16-18 13 49863 CLAMP,1.13,#18 X 3/8,RUB CUSH*.............................................1 -- 226505 HARNESS, WELD GENERATOR, Z80 -- 226503 HARNESS,WELD GEN ENCLOSURE 14 10107 SCREW,HHC,5/16-18 X .75 -- 13097 FUSE,10 AMP 15 106140 1 106184 MOTOR,HYD 12.5KW GEN,21CC***..................................1 BRACKET,1K OHM 10-TURN POT**...............................................1 16 102357 POTENTIOMETER ASSY, WELDER.........................................1 -- 162006 SEAL KIT,HYD MOTOR(106184) for motor 106184 17 106658 2 106113 GENERATOR,HYDRO-12KEP-21-3.1 includes item 1 MODULE,SX CONTROLLER,LOW AMP.................................................1 18 229346 -- 106274 GENERATOR,12.5 KW,W/O MOTOR*** ASSY,ENCLOSURE,WELDER GEN.................................................1 includes items 15-31 -- 122300 COVER,WELDER GENERATOR 19 74006 -- T111766 MOTOR MOUNT COUPLER (106274)..........................................1 COVER,GFCI,HORIZONTAL,WEATHER.1 includes mounting hardware 20 13585 OUTLET,110V GFCI***....................1 36294 SCREW,HHC,1/4-20 X 2.75 -- T113655 COUPLING, 28MM (106113) 21 -- T114022 SPIDER (106113) 22 6889 NUT,LP NYLOCK,1/4-20 -- T114023 COUPLING (106113) 23 33607 RELAY,OMRON,DPDT,12V.............1 24 33608 RELAY,SOCKET,OMRON................1 25 106477 GFI/CIRCUIT BREAKER ASSEMBLY......................................1 3 82237 DECAL,DANGER,HIGH VOLTAGE.........................................2 4 20776 CABLE SQUEEZE CONN...............1 5 18665 LOCKNUT,ELECTRIC,1" NPT.........3 -- 106375 GFCI,50A, 3PH 6 101516 MANIFOLD,DRIVE OIL DIVERTER......................................1 -- 227425 CIRCUIT BREAKER, 35A 3PH 26 102314 -- 102746 VALVE,PILOT OPER DIRECTIONAL PANEL, ENCLOSURE, LINCO WELDER.........................................1 -- 106394 ORIFICE DISC,.030,CONE 27 106077 CABLE SQUEEZE CONN .63-.75....1 -- 122302 RELIEF,VALVE 270 PSI 28 106104 -- 128416 SEAL KIT use with part 94757 O-RING,SEAL RING,1" NPT (PKG)...............................................2 29 7057 -- 128419 SEAL KIT use with part 94760 CONN. SQZ,1/2NPT .39-.56 MED.................................................1 30 56237 O-RING,ORFS,-12..........................1 6935 LOCKNUT,ELEC,1/2"......................1 -- 94757 VALVE,CHECK,3 PSI*** 31 -- 94759 NUT,SOLENOID 32 6090 SCREW,HHC,1/4-20 X .75 -- 94760 VALVE,SOLENOID,10V,W/OUT COIL* 33 4828 NUT,NYLOCK,3/8-16 34 6097 WASHER,FLAT,USS,3/8",Y -- 94765 COIL-10V DC*** 35 8516 SCREW,HHC,3/8-16 X 1.50,GR5 Part No. 88618 Z-80/60 277 800 Accessories April 2016 813.1 Welder Option - Hydraulic Generator, Chassis Components (continued) Item 278 Part No. Description Qty. 36 6198 NUT,NYLOCK,1/2-13 37 13066 WASHER,FLAT,.5 HARDENED.......4 38 39479 SCREW,HHC,1/2-13 X 2.75 Z-80/60 Part No. 88618 April 2016 800 Accessories 813.1 Welder Option - Hydraulic Generator, Chassis Components (continued) This Page Intentionally Left Blank Part No. 88618 Z-80/60 279 800 Accessories April 2016 814.1 Welder Option, Hoses and Fittings 280 Z-80/60 Part No. 88618 April 2016 800 Accessories 814.1 Welder Option, Hoses and Fittings Item Part No. Description Qty. 1 94374-3530 HOSE ASSY,3/4,90 FEM,STR FEM.................................................1 2 48978 ELBOW,45D,520320-12-16.............2 3 48964 FITTING,TEE,RUN,SWIVEL52043212.1 4 49143-11229 HOSE ASSY 1/2, 90 FEM, STR FEM.................................................1 5 94374-3730 HOSE ASSY 3/4, 90 FEM,STR FEM.................................................1 6 48963 FITTING,ELBOW,45D,520320-12***.6 7 48933 CONN,520120-8***..........................1 8 48960 FITTING,CONN,520120-12.............2 9 102312-2088 HOSE ASSEMBLY,3/4",-10-12 90F,..................................................1 10 94374-4030 HOSE ASSY 3/4, 90 FEM,STR FEM.................................................1 11 94374-3730 HOSE ASSY 3/4, 90 FEM,STR FEM.................................................1 12 102312-2388 HOSE ASSY,3/4",10-12 90 F,ST F ......................................................1 13 102355-6650 HOSE,ASSY,HYD,1/2".....................1 14 48935 TEE,RUN,520428-8.........................1 15 48958 CONN,520120-10-12.......................2 Part No. 88618 Z-80/60 281 800 Accessories April 2016 815.1 Welder Option, Platform Components 282 Z-80/60 Part No. 88618 April 2016 800 Accessories 815.1 Welder Option, Platform Components Item Part No. Description -- 88406 FIRE EXTINGUISHER -- 82862 -- 97579 -- 110220 -- 110277-3500 FIRE SLEEVE, 2.0" -- 110276-2000 FIRE SLEEVE, 1.25" -- 110276-4000 FIRE SLEEVE, 1.25" -- Qty. Part No. Description -- 4828 NUT,NYLOCK,3/8-16 DECAL,FIRE EXTINGUISHER -- 5397 WASHER,FLAT,USS,5/16",Y DECAL,DANGER,TIP-OVER,WELDER** -- 6782 NUT,NYLOCK,5/16-18 DECAL,WARNING,WELDER SAFETY 13 101525 WELDER,INVERTEC V275-S.........1 13 106275 KIT,WELD LEADS ASSY,V275S includes both cables -- 106141 SCREW,SECURITY,1/4-20 X 1.75LG 110276-3800 FIRE SLEEVE, 1.25" -- 106183 FUSE,.6AMP,250V,WELDER,V275S -- 110276-1300 FIRE SLEEVE, 1.25" 14 18666 -- 110276-2700 FIRE SLEEVE, 1.25" CLAMP,1.00,#16 X 1/4,RUB CUSH..............................................2 -- 28443 CABLE TIE,11.5" BLACK 15 110220 DECAL,WARNING,WELDER SAFETY...........................................1 -- 229925 ADAPTER,WELDER,208-220 16 106204 1 101547P BRACKET,WELDER SUPPORT,PNT BRACKET,V275S WELD LEADS***.........................................1 2 5397 WASHER,FLAT,USS,5/16",Y 3 4828 NUT,NYLOCK,3/8-16 4 6550 U-BOLT,3/8 X 1 YZ...........................2 5 47363 SCREW,RHM,8-32 X .50 6 35461 WASHER,FLAT,MS,#8,Y 7 101731P BRACKET,POWER TO PLAT TBOX,PNT.......................................1 -- 4828 NUT,NYLOCK,3/8-16 -- 5397 WASHER,FLAT,USS,5/16",Y -- 6550 U-BOLT,3/8 X 1 YZ 8 101732 COVER,WEATHERPROOF 3-PHASE 9 106112 PLUG,4-WIRE,3-PHASE,50A,MALE.1 10 106110 T-BOX,2.75X4.5X2.63,3PH..............1 -- 106111 RECEPTCL,LOCK 3-PH,50A,4 WIRE 11 82237 DECAL,DANGER,HIGH VOLTAGE.........................................2 12 102408P BRACKET,LINCOLN WELDER,PNTD..............................1 to SN 2510 -- 102409P BRACKET,WELDER MNT SUPPORT,PNT to SN 2510 -- 106043 SCREW,SECURITY,5/16-18X1.00 -- 106044 U-BOLT,3/8-16X4X4.63X3.00 -- 238119 BRACKET,HYDRAULIC WELDER Z80 from SN 2511 -- 238120 BRACKET,HYDRAULIC WELDER Z80 from SN 2511 Part No. 88618 Item Z-80/60 Qty. 283 800 Accessories April 2016 816.1 Hydraulic Generator Option, Continental TME-27 Engine (to SN 3139) 284 Z-80/60 Part No. 88618 April 2016 800 Accessories 816.1 Hydraulic Generator Option, Continental TME-27 Engine (to SN 3139) Item Part No. Description Qty. -- 226503 HARNESS,WELD GEN ENCLOSURE -- 112119 -- 106637 Item Part No. Description Qty. -- 147839 ASSM, GEN. ONLY, 110V, 60HZ DECAL OPTION,NIKKEN,GS68 -- 58944 BRUSH 3/8 X 1/4 X 15/16(36928) MODULE,TIME DELAY ON BREAK 4S -- 58954 O-RING,SPACER #115*** for pump -- T111608 SEAL,RETAINING RING for pump -- 102746 VALVE,PILOT OPER DIRECTIONAL 1A 36928 GENERATOR,2500W HYD.220/50HZ -- 147836 SEAL, GASKET, .00075" *GOLD* for pump -- T111609 SEAL,SHAFT for pump -- 147837 SEAL, GASKET, .0005" *SILVER* for pump -- T111610 SPACER for pump -- 147838 SEAL, GASKET, .0010" for pump -- T111611 BEARING,MOTOR for pump -- 32732 RECTIFIER ASSEMBLY -- T111612 -- 32735 VALVE,PRI. FLOW REG 4.3 RETAINING RING for pump -- 32736 MOTOR,HYDRAULIC GENERATOR -- T111613 SHAFT,MOTOR for pump -- 52085 BRUSH HOLDER ASSY, 2500W GENER 2 84080 ISOLATR KIT,RUBBR,2KW GENERATR.....................................4 -- 58402 BRIDGE,50A FULL WAVE** 3 102276P -- 58944 BRUSH 3/8 X 1/4 X 15/16(36928) BRACKET,GENERATOR 12KW,PTD.......................................1 -- 58954 O-RING,SPACER #115*** for pump 4 122100 SPACER,HYD GEN MANIFOLD.....1 5 53976 MANIFOLD,GENERATOR...............1 -- 89719 BRUSH ENDBELL ASSEMBLY (89719) -- 110198 SEAL KIT, VALVE, #12 -- T111608 SEAL,RETAINING RING for pump -- 19969 VALVE,SOLENOID (18660) -- 27535 COIL,12V.DO1 VALVE SEAL,SHAFT for pump -- 31529 VALVE,RELIEF 2400 PSI -- 33568 NUT, CP521-1 VALVE SPACER for pump -- 45782 DIODE,6 AMP,200 PIV,BULK -- 45914 O-RING, DO1 VALVE --- T111609 T111610 -- T111611 BEARING,MOTOR for pump 6 14033 SCREW,HHC,3/8-16 X 2.75 -- T111612 RETAINING RING for pump 7 6097 WASHER,FLAT,USS,3/8",Y 8 4828 NUT,NYLOCK,3/8-16 9 5397 WASHER,FLAT,USS,5/16",Y 10 13918 SCREW,HHC,3/8-16 X 1.75,GRD.8......................................4 -- T111613 SHAFT,MOTOR for pump 1B 111381 GEN,HYD,3000W,110V,60HZ..........1 -- 111987 CONN,8 POS PLUG 120 AC/15A for pump 11 6198 NUT,NYLOCK,1/2-13 12 6095 WASHER,FLAT,USS,1/2",Y -- 147836 SEAL, GASKET, .00075" *GOLD* for pump 13 39479 SCREW,HHC,1/2-13 X 2.75 -- 147837 SEAL, GASKET, .0005" *SILVER* for pump -- 147838 SEAL, GASKET, .0010" for pump Part No. 88618 Z-80/60 285 800 Accessories April 2016 817.1 Hydraulic Generator Option, Continental TME-27 Engine, Hoses and Fittings (to SN 3139) 286 Z-80/60 Part No. 88618 April 2016 800 Accessories 817.1 Hydraulic Generator Option, Continental TME-27 Engine, Hoses and Fittings (to SN 3139) Item Part No. Description Qty. 1 102313-2826 HOSE ASSY,3/4" HYD,45F,STRF.....1 2 49143-2429 HOSE ASSY,1/2,90 FEM,STR FEM.................................................1 3 49183-2729 Hose Assembly - Components: Genie part numbers 48827, 48822 and 48756 @ 25 inches..........................1 4 49164-1543 HOSE ASSY 1/4,90 DEG FEM,STR F ......................................................1 5 54085-9018 HOSE ASSY,1/2,90 FEM,STR FEM.................................................1 6 48936 TEE,BRANCH,520429-8.................1 7 48932 FITTING,ELBOW,90D,520220-8***..2 8 48959 FITTING,ELBOW,90D,520220-12....1 9 48960 FITTING,CONN,520120-12.............3 10 48946 CONN,520120-8-10.........................1 11 48939 TEE,BRANCH,520433-8.................1 12 48964 FITTING,TEE,RUN,SWIVEL52043212.1 13 48904 ELBOW,90D,520220-4-4.................1 14 61073-8930 HOSE ASSY 3/4" 90 DEG STR FEM.................................................1 Part No. 88618 Z-80/60 287 800 Accessories April 2016 818.1 Hydraulic Generator Option (MTE) (from SN 3140) 288 Z-80/60 Part No. 88618 April 2016 800 Accessories 818.1 Hydraulic Generator Option (MTE) (from SN 3140) Item Part No. Description -- T112720 HARNESS,JUMPER,MTE GEN,Z80 -- 147240 CAPACITOR 16 F, GEN 1A 139952 1B 139953 Qty. Item Part No. Description Qty. 20 7056 CONN,SQUEEZE,1/2NPT .38-.50,SM.......................................1 GENERATOR, 3kW, 120V/50Hz......1 (complete) includes items 2-9 21 6595 PLUG,ELECTRICAL,DOMESTIC.....1 22 19020 CONNECTOR,FEMALE,RECPTCLE,110V.1 GENERATOR, 3kW, 120V/60Hz (complete) includes items 2-9 23 10777 COVER,BLANK...............................1 24 10775 T-BOX,2.75 X 4.5 X 2.0 -- 74052 GASKET,COVER,GFCI,WEATHERPROOF 25 57075 SCREW,PHIL,8-32X.50,SELF TAP 26 T112560 RECEPTACLE,UK,110V..................1 -- 147239 BREAKER, 25 AMP, GEN 60hz 1C 139954 GENERATOR, 3kW, 240V/50Hz (complete) includes items 2-9 -- 147258 BREAKER,15 AMP,GEN 50hz 27 T112561 PLATE,UK,POWER TO PLAT..........1 28 144161 PLUG,PWR,UK,16AMP,3PIN,BLK...1 2 147239 BREAKER, 25 AMP, GEN...............1 part of generators 139952 and 139953 29 6198 NUT,NYLOCK,1/2-13 30 6095 WASHER,FLAT,USS,1/2",Y 31 39479 SCREW,HHC,1/2-13 X 2.75 -- 147258 BREAKER,15 AMP,GEN part of generator 139954 3 147241 COVER, END, GEN, 120V..............1 part of generators 139952 and 139953 -- 147262 COVER, END, GEN, 240V part of generator 139954 4 147279 CONTROLLER BOX, 120/240V, 50H..................................................1 part of generators 139952 and 139954 -- 147228 CONTROLLER BOX, 120/240V, 60H part of generator 139953 5 147230 207 HYD MOTOR ASSY, GEN........1 -- 147231 SEAL KIT, HYD MOTOR, GEN 6 147233 VALVE, RELIEF, GEN, 3.0kW..........1 7 147232 12VDC PROPORTIONAL VALVE.....1 8 147229 MANIFOLD ASSEMBLY, GEN.........1 (complete) includes items 6 and 7 9 147242 SCREW, GEN ROTOR....................4 10 13000 SCREW,HHC,5/16-18 X 1.25 11 5397 WASHER,FLAT,USS,5/16",Y 12 6782 NUT,NYLOCK,5/16-18 13 6888 SCREW,HHC,1/4-20 X 1 14 6638 WASHER,FLAT,USS,1/4"Y 15 6091 NUT,NYLOCK,1/4-20 16 45470 CLAMP,0.31,#5 X 1/4,RUB CUSH....2 17 102276 BRACKET,GENERATOR 12KW......1 18 7057 CONN. SQZ,1/2NPT .39-.56 MED.................................................1 19 6935 LOCKNUT,ELEC,1/2"......................2 Part No. 88618 Z-80/60 289 800 Accessories April 2016 819.1 Hydraulic Generator Option (MTE), Hoses and Fittings (from SN 3140) 290 Z-80/60 Part No. 88618 April 2016 800 Accessories 819.1 Hydraulic Generator Option (MTE), Hoses and Fittings (from SN 3140) Item Part No. Description 1 48960 FITTING,CONN,520120-12.............5 2 49861 CONN,LONG,520122-4...................2 3 48941 REDUCER,520123-8-4...................1 4 48935 TEE,RUN,520428-8.........................1 5 48964 FITTING,TEE,RUN,SWIVEL52043212.1 6 61073-8930 HOSE ASSY 3/4" 90 DEG STR FEM.................................................1 components: 48841, 48846 and 48762 @ 86 inches 7 61073-3530 HOSE ASSY,3/4,90 FEM,STR FEM.................................................1 components: 48841, 48846 and 48762 @ 32 inches 8 49117-9819 HOSE ASSY,1/4,90 FEM,STR FEM**..............................................1 components: 48800, 48802 and 48751 @ 97 inches 9 61070-7450 HOSE ASSY,1/2",90 FEM,STR FEM.................................................1 components: 48827, 48836 and 48756 @ 72 inches Part No. 88618 Qty. Z-80/60 291 800 Accessories April 2016 820.1 Cold Start Package (to SN 4370) 292 Z-80/60 Part No. 88618 April 2016 800 Accessories 820.1 Cold Start Package (to SN 4370) Item Part No. Description -- 81784 COLD START,GM GM models; includes item 1 -- 102328 COLD START,FORD,Z80 Ford models; includes items 1 and 4 -- 53982 COLD START PKG,PERKINS,BB Perkins models; includes items 2 and 3; to SN 328 -- 122547 COLD START PKG,110V,PERKINS Perkins models; includes items 1 and 3; from SN 329 -- 122547 COLD START PKG,110V,PERKINS Deutz models includes items 1 and 4; from SN 339 -- 81785 COLD START,DEUTZ 913 AND TURBO Deutz models includes item 1; to SN 338 -- 81837 FREEZE PLUG HEATER,GM 3.0L GM Models -- 111522 COLD START,CONTINENTAL,Z80 Continental Models Includes item 1 1 28853 BLANKET,BATTERY........................1 2 35610 HEATER,FREEZE PLUG,FORD LRG423...........................................1 3 101632 FREEZE PLUG HEATER,PERKINS 804 4 128274 OIL PAN HEATER,DEUTZ,120V,150W..........1 Part No. 88618 Qty. Z-80/60 293 800 Accessories April 2016 820.2 Cold Start Package (from SN 4371) 294 Z-80/60 Part No. 88618 April 2016 800 Accessories 820.2 Cold Start Package (from SN 4371) Item Part No. Description 1A 216615 ASSY HEATER, MODEL 18, 120V................................................1 (120V) -- 216616 ASSY HEATER, MODEL 18, 240V (240V) -- 1259661 ASSY,ENGINE HEATER,120V (120V) Only Deutz TD 2.9L4 models, includes two adhesive pads -- 1259708 Qty. Part No. Description 14 119065 CONN,RECEP 2 WAY ENDCAP DT....................................................1 15 216617 ASSY, BATTERY HEATER, 120V.....2 (120V) 15 216618 ASSY, BATTERY HEATER, 240V (240V) 16 216645 ASSY,ENGINE HEATER,240V (240V) Only Deutz TD 2.9L4 models, includes two adhesive HARNESS, 120V POWER CORD, 12"...................................................1 (120V) includes items 12 and 17 -- 216646 HARNESS, 240V POWER CORD, 12" (240V) includes item 12 only 17 119403 CONN,PLUG 120 AC/15A DOMESTIC Part of wire harness 2 119066 CONN,RECEP 3 WAY ENDCAP DT Part of heater assembly 3 119057 CONN PLUG 3 WAY ENDCAP DT Part of wire harness 4 216662 HARNESS,ENG/HYD HEATER,120V.................................1 (120V) -- 216683 HARNESS,ENG/HYD HEATER,240V (240V) 5 216612 ASSY,120V HEATER, HYD TANK....1 (120V) -- 216611 ASSY,240V HEATER, HYD TANK (240V) 6 99778 CABLE SQUEEZE CONN,4 WIRE...2 Part of of wire harness -- 238123 HUBBLE NUT, PG11 7 216660 HARNESS, 120V BATT CABLE, 84"...................................................1 (120V) -- 216681 HARNESS, 240V BATT CABLE, 84" (240V) 8 14392 NUT,LP NYLOCK,10-32 9 6146 WASHER,FLAT,MS,#10,Y 10 75041 SCREW,PHILLIPS,PHM,10-32 X 1 11 214249 COLD WEATHER 120V J BOX ASSY...............................................1 (120V) -- 237711 COLD WEATHER 240V J BOX ASSY (240V) 12 214536 SQUEEZE CONN W/NUT, 2WIRE, 4MM.................................................1 Part of of wire harness 13 119056 CONN PLUG 2 WAY ENDCAP DT....................................................1 Part No. 88618 Item Z-80/60 Qty. 295 800 Accessories April 2016 821.1 Half-Mesh and Pipe Cradle Options 296 Z-80/60 Part No. 88618 April 2016 800 Accessories 821.1 Half-Mesh and Pipe Cradle Options Item Part No. Description -- 85300 PIPE CRADLE ASSY. SERV (ONE)** -- 72875 DECAL,WARNING,PIPE CRADLE,BOOM -- 119397 OPTION,6' HALF MESH PLAT/GATE -- 119398 OPTION,8' HALF MESH PLAT/GATE -- Qty. Ref. Swing Gate Option, Complete (refer to 802.1) 1 56570 STRAP, CONDUIT HOLDER 60"***...............................................1 2 6884 SCREW,HHC,1/4-20 X 2.5 3 6638 WASHER,FLAT,USS,1/4"Y 4 6889 NUT,LP NYLOCK,1/4-20 5 73500 HALF MESH,8'PLATFORM,RH***....1 -- 54465 MESH,HALF,RH,6'PLATFORM 6 54457 MESH,HALF,SWING GATE***.........1 7 73501 HALF MESH,8'PLATFORM,LH........1 -- 54458 MESH,HALF,LH,6'PLATFORM 8 56424 CLAMP,1.25X.5 RUBBER-CUSHION -- 6090 SCREW,HHC,1/4-20 X .75 -- 6091 NUT,NYLOCK,1/4-20 -- 6638 WASHER,FLAT,USS,1/4"Y 9 81368 WELDMENT,PIPE CRADLE MOUNT...........................................1 10 56525 WELDMENT, PIPE CRADLE...........1 11 122755 UBOLT,FLATTENED,1.5DIAX3/8 UNC.................................................8 12 4828 NUT,NYLOCK,3/8-16 13 5397 WASHER,FLAT,USS,5/16",Y 14 55753 BUMPER, PLASTIC, 1.25 O.D........4 Part No. 88618 Z-80/60 297 800 Accessories April 2016 822.1 Spare LPG Tank Carrier Option 298 Z-80/60 Part No. 88618 April 2016 800 Accessories 822.1 Spare LPG Tank Carrier Option Item Part No. Description -- 77853 OPTION,LP TANK 2ND 1 77785P FORMING,LP BRACKET MOUNT...2 2 60143 WELDMENT,L.P. TANK MOUNT ***....................................................1 3 53605 TANK, 7 GAL/33.5 POUND, LP.......1 4 49000 L.P.TANK LATCH.............................1 5 8516 SCREW,HHC,3/8-16 X 1.50,GR5 6 6021 WASHER,LOCK,.375 7 6097 WASHER,FLAT,USS,3/8",Y 8 29868 SPRING CLIP,3/8-16,.05-.20X.73 Part No. 88618 Qty. Z-80/60 299 800 Accessories April 2016 823.1 Operators Protection Alarm 300 Z-80/60 Part No. 88618 April 2016 800 Accessories 823.1 Operators Protection Alarm Item Part No. Description Qty. -- 1255556 HARN,PBOX,OPA,ALC1000...........1 -- 1255030 PLUG,BLANKING............................1 1 1255032 CLAMP,HAND RAIL,OPA,6'-8'.........1 (includes fasteners); to SN 6008 -- 1251600 U-BOLT, FLATTENED, 1.5 X 3/8 from SN 6009 -- 824029 NUT,TL FLG,3/8-16,G,ZAG use with U-Bolt 1251600; From SN 6009 2 1255026 ASSY,BRKT,CNTRL BOX W/FASTNRS....................................1 to SN 6008 -- 1271945 KIT, OPA WELDER BRACKET Complete assembly bracket with fasteners and U-Bolt 1251600; from SN 6009 3 1255018 BASE ENCLOSURE,RED,OPA.......1 4 1255021 SOUNDER,MIDI,OPA......................1 5A 1255037 SOUNDER LENS, OPA, BLUE........1 (standard lens fitted to OPA) 5B 1270116 SOUNDER LENS, OPA, RED 5C 1270117 SOUNDER LENS, OPA, AMBER 5D 1270118 SOUNDER LENS, OPA, CLEAR 6 1255028 STAND OFF,CONTROL UNIT.........1 7 1255024 BRACKET,CONTROL UNIT............1 8 1255025 SPACER,HEAT SINK.......................1 9 1255023 ASSY,MODULE,CONTROL UNIT,OPA........................................1 10 1255022 MODULE,CONTROL UNIT,PCB,OPA................................1 11 1255067 NUT,M4 NYLOCK............................4 12 1255066 WASHER,M4 NYLON......................4 13 1255038 SCREW,M5X16 BHD......................4 14 1255890 DECAL,COSMETIC,GENIE.............1 15 1255020 LID ENCLOSURE,RED,OPA...........1 16 1255019 GASKET,ENCLOSURE...................1 17 1255029 ASSEMBLY,TAPESWITCH..............1 (6'/8' platforms) (includes j-box and fasteners) 18 1255036 ASSEMBLY RESET SWITCH..........1 19 1255035 ASSEMBLY,CABLE,TAPESWITCH..1 20 1255068 SCREW,M6X8.................................2 21 1255047 SENSOR,RUBBER EDGE..............1 (6'/8' platforms) Part No. 88618 Item Z-80/60 22 Part No. Description Qty. 1255033 HARN,PIGTAIL,TAPESWITCH,OPA.1 301 800 Accessories April 2016 824.1 Aircraft Protection Package, Standard (from SN 2463 to 4800) 302 Z-80/60 Part No. 88618 April 2016 800 Accessories 824.1 Aircraft Protection Package, Standard (from SN 2463 to 4800) Item Part No. Description 1 128203 SWITCH TOGGLE ASSY SPDT 2P MOM................................................1 -- 139882 HARN, AC PROTECTION BYPASS...........................................1 2 27246 BOOT,TOGGLE SWITCH,SHORT*............................1 3 Qty. -- Part No. Description 27391 PROXIMITY SENSOR*** Qty. Ref. DECAL,FUNCTION OVERRIDE......................................1 (refer to 101.1) 4 106044 U-BOLT,3/8-16X4X4.63X3.00..........1 5 66472 U-BOLT, SQR, 3/8-16X2X5, PLTD................................................2 6 139904 WELDMENT, SKIDPLATE**............1 7 88384 SPRING, SS, 3/4-EO750-69-4500...4 8 88385 SPRING, SS, 1/2-EO500-49-4500...4 9 4828 NUT,NYLOCK,3/8-16 10 5397 WASHER,FLAT,USS,5/16",Y 11 6888 SCREW,HHC,1/4-20 X 1 12 6638 WASHER,FLAT,USS,1/4"Y 13 6833 CLAMP,0.50,#8 X 1/4,RUB CUSH....1 14 6638 WASHER,FLAT,USS,1/4"Y 15 6091 NUT,NYLOCK,1/4-20 16 55753 BUMPER, PLASTIC, 1.25 O.D........2 17 75617-1675 PADDING,FOAM 3.5"OD X 1.50"ID.............................................2 18 75636 PADDING,FOAM,3.0"X1.50ID 90DEG.............................................4 19 21618 CLAMP,1.13,#18 X 1/4,RUB CUSH............................................16 20 6090 SCREW,HHC,1/4-20 X .75 21 56426-700 CHAIN,NO.2 (11 LINKS).................8 22 75617-2275 PADDING,FOAM 3.5"OD X 1.50"ID.............................................2 23 139181 24 75617-6475 PADDING,FOAM 3.5"OD X 1.50"ID.............................................1 25 77797 WELDMENT, SENSOR MOUNT.....1 26 88390 NUT,HEX,M8,PLASTIC 27 81532 HARNESS,PROX.KILL....................1 includes 27391 proximity sensor; to SN 5573 1262767 HARNESS,PROX SENSOR,ACP includes 27391 proximity sensor; from SN 5574 -- Item Part No. 88618 WELDMENT,AIRCRAFT SENSOR BUMPR............................................1 Z-80/60 303 800 Accessories April 2016 825.1 Aircraft Protection Package, Deluxe (from SN 2463 to 4800) 304 Z-80/60 Part No. 88618 April 2016 800 Accessories 825.1 Aircraft Protection Package, Deluxe (from SN 2463 to 4800) Item Part No. Description Qty. 1 46188 WELDMENT, AIRCRAFT TOP BUMPER.........................................1 2 55753 BUMPER, PLASTIC, 1.25 O.D........4 3 122231 SCREW,BHSC,1/4-20 X 1 4 122073 SUPPORT, RAILING.....................20 5 6889 NUT,LP NYLOCK,1/4-20 6 106044 7 Item Part No. Description Qty. -- 139882 HARN, AC PROTECTION BYPASS...........................................1 29 27246 BOOT,TOGGLE SWITCH,SHORT*............................1 30 Ref. DECAL,FUNCTION OVERRIDE......................................1 (refer to 101.1) U-BOLT,3/8-16X4X4.63X3.00..........1 31 66472 U-BOLT, SQR, 3/8-16X2X5, PLTD................................................2 75617-4788 PADDING,FOAM 3.5"OD X 1.50"ID.............................................4 32 8 139904 WELDMENT, SKIDPLATE**............1 75617-6275 PADDING,FOAM 3.5"OD X 1.50"ID.............................................1 9 88384 SPRING, SS, 3/4-EO750-69-4500...4 33 10 88385 SPRING, SS, 1/2-EO500-49-4500...4 75617-1538 PADDING,FOAM 3.5"OD X 1.50"ID.............................................2 11 4828 NUT,NYLOCK,3/8-16 12 5397 WASHER,FLAT,USS,5/16",Y 13 6888 SCREW,HHC,1/4-20 X 1 14 6638 WASHER,FLAT,USS,1/4"Y 15 6833 CLAMP,0.50,#8 X 1/4,RUB CUSH....1 16 6091 NUT,NYLOCK,1/4-20 17 75617-1675 PADDING,FOAM 3.5"OD X 1.50"ID.............................................2 18 75636 PADDING,FOAM,3.0"X1.50ID 90DEG.............................................8 19 21618 CLAMP,1.13,#18 X 1/4,RUB CUSH............................................16 20 6090 SCREW,HHC,1/4-20 X .75 21 56426-700 CHAIN,NO.2 (11 LINKS).................8 22 75617-2275 PADDING,FOAM 3.5"OD X 1.50"ID.............................................4 23 139181 24 75617-6475 PADDING,FOAM 3.5"OD X 1.50"ID.............................................1 25 77797 WELDMENT, SENSOR MOUNT.....1 26 88390 NUT,HEX,M8,PLASTIC 27 81532 HARNESS,PROX.KILL....................1 includes 27391 proximity sensor; to SN 5573 -- 1262767 HARNESS,PROX SENSOR,ACP includes 27391 proximity sensor; from SN 5574 -- 27391 PROXIMITY SENSOR*** 28 128203 SWITCH TOGGLE ASSY SPDT 2P MOM................................................1 Part No. 88618 WELDMENT,AIRCRAFT SENSOR BUMPR............................................1 Z-80/60 305 800 Accessories April 2016 825.2 Aircraft Protection Package (from SN 4801) 306 Z-80/60 Part No. 88618 April 2016 800 Accessories 825.2 Aircraft Protection Package (from SN 4801) Item Part No. Description Qty. 1 46188 WELDMENT, AIRCRAFT TOP BUMPER.........................................1 2 55753 3 Part No. Description 28 81802 PLATE, AIRCRAFT PROTECTION OPT.................................................4 BUMPER, PLASTIC, 1.25 O.D. 29 1259329 PADDING, FOAM, 46.5"..................4 824227 SCREW,BHC,1/4-20X1,F835,ZAG 30 4 122073 SUPPORT, RAILING.....................20 75617-6275 PADDING,FOAM 3.5"OD X 1.50"ID.............................................1 5 824027 NUT,TL FLG,1/4-20,G,ZAG 31 1259328 6 106044 U-BOLT,3/8-16X4X4.63X3.00..........1 32 7 66472 U-BOLT, SQR, 3/8-16X2X5, PLTD................................................2 75617-2075 PADDING,FOAM 3.5"OD X 1.50"ID.............................................2 8 822764 WDMT,SKID PLATE........................1 9 822769 SPRING,EXTENSION,1.92LB/IN.....4 10 824029 NUT,TL FLG,3/8-16,G,ZAG 11 6888 SCREW,HHC,1/4-20 X 1 12 6833 CLAMP,0.50,#8 X 1/4,RUB CUSH....1 13 6091 NUT,NYLOCK,1/4-20 14 75617-1550 PADDING,FOAM 3.5"OD X 1.50"ID.............................................2 15 75636 PADDING,FOAM,3.0"X1.50ID 90DEG...........................................10 16 21618 CLAMP,1.13,#18 X 1/4,RUB CUSH............................................24 17 824078 SCREW,HHF,1/4-20X.75,8,ZAG 18 56426-700 CHAIN,NO.2 (11 LINKS).................8 19 75617-2275 PADDING,FOAM 3.5"OD X 1.50"ID.............................................2 20 822759 WDMT,AIRCRAFT SENSOR BUMPER.........................................1 21 77797 WELDMENT, SENSOR MOUNT.....1 22 88390 NUT,HEX,M8,PLASTIC 23 1261292 HARNESS ASSY,PCON,PROX KILL.................................................1 includes 27391 proximity sensor -- 128580 SWITCH TOGGLE SPDT 3P MOM SHDR -- 27391 PROXIMITY SENSOR***.................1 24 822768 FOAM, AIRCRAFT PROTECTION...1 25 75617-1025 PADDING,FOAM 3.5"OD X 1.50"ID.............................................2 26 128203 SWITCH TOGGLE ASSY SPDT 2P MOM................................................1 27 27246 BOOT,TOGGLE SWITCH,SHORT*............................1 Part No. 88618 Item Z-80/60 Qty. PADDING, FOAM, 15.5"..................2 307 800 Accessories April 2016 826.1 Operator Protection Structure (from SN 142) 308 Z-80/60 Part No. 88618 April 2016 800 Accessories 826.1 Operator Protection Structure (from SN 142) Item Part No. -- Description Qty. Fits all 6' and 8' Booms 1 219158 ACCESSORY,OPERATOR PROT STRUCT..........................................1 (Complete) includes all fasteners 2 1256468 NUT,3/8-16,8,ZAG...........................8 3 1255758 WASHER,FLAT,3/8,USS,ZAG.......12 4 824069 SCREW,HHC,3/8-16X2.5,8,ZAG.....4 5 1251600 U-BOLT, FLATTENED, 1.5 X 3/8......4 6 1261184 NUT,1/4-20,8,ZAG...........................4 7 824120 WASHER,FLAT,.375X1.50X.125,ZAG.2 Use only with the platform control box cover option 8 824113 WASHER,FLAT,1/4,USS,ZAG.........6 9 824060 SCREW,HHC,1/4-20X1,8,ZAG........4 10 Part No. 88618 Ref. DECAL, INSTRUCTION, OPS.................................................1 refer to Section 1 Z-80/60 309 800 Accessories April 2016 827.1 Traveling Fall Arrest Anchor System 310 Z-80/60 Part No. 88618 April 2016 800 Accessories 827.1 Traveling Fall Arrest Anchor System Item Part No. Description Qty. 1 1256856 SCREW,HHF,3/8-16X2.5,8,ZAG......4 2 1256389 FORMING,INNER HANGER...........2 3 1251997 NUT,TL FLG,1/2-13,G,ZAG.............2 4 1256851 SCREW,HHF,1/2-13X3.5,8,ZAG......2 5 1260892 END STOP. TFAAS TRACK.............2 6 36388 BUMPER,RUBBER,.75 X .50H,STUD......................................2 7 824029 NUT,TL FLG,3/8-16,G,ZAG.............8 8 1256481 SPACER, HANGER BRACKET.......8 9A 1256400 DECAL,TFAAS TRACK,WORD.......1 9B 1260910 DECAL,TFAAS TRACK,SYMBOL....1 9C 1256400FR DECAL,TFAAS TRACK,WORD FR....................................................1 10A 1256377 ACC,TFAAS FALL ARREST,8FT WORD.............................................1 includes instructions and decals -- 1256379 ASSY,TFAAS TRACK,8FT WORD includes decals 10B 1261022 ACC,TFAAS FALL ARREST,8FT SYM.................................................1 includes instructions and decals -- 1261024 ASSY,TFAAS TRACK,8FT SYM includes decals 10C 1261018 ACC,TFAAS FALL ARREST,8FT FR....................................................1 includes instructions and decals -- 1261020 ASSY,TFAAS TRACK,8FT FR includes decals 10D 1256378 ACC,TFAAS FALL ARREST,6FT WORD.............................................1 includes instructions and decals -- 1256380 ASSY,TFAAS TRACK,6FT WORD includes decals 10E 1261023 ACC,TFAAS FALL ARREST,6FT SYM.................................................1 includes instructions and decals -- 1261025 ASSY,TFAAS TRACK,6FT SYM includes decals 10F 1261019 ACC,TFAAS FALL ARREST,6FT FR....................................................1 includes instructions and decals -- 1261021 ASSY,TFAAS TRACK,6FT FR includes decals 40434 DECAL,LANYARD ANCHORAGE POINT..............................................1 11 Part No. 88618 Item Z-80/60 12 Part No. Description Qty. 1256439 TROLLEY, TFAAS TRACK...............1 311 April 2016 Part Number Index The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on. Part Number Page 1000238 ....................15, 21 101005 ......................195 101005H ....................195 101011 ......................33–35 10107 ........................43–44, 65–68, 139–140, 145, 157–158, 277– 278 101070 ......................33–35, 37 101118P ....................143 101119P ....................147 101121P ....................147 101126P ....................145 101127P ....................145 101128P ....................145 101174 ......................195 101174H ....................195 101175 ......................195 101175H ....................195 101234 ......................33–35, 37 101284 ......................33–35 101321 ......................107 101340 ......................85, 87 101373 ......................178–179 101374 ......................178–179 101375 ......................178–179 101376 ......................178–179 101377 ......................178–179 101378 ......................178–179 101379 ......................178–179 101380 ......................178–179 101381 ......................178–179 101382 ......................178–179 101383 ......................178–179 101384 ......................178–179 101385 ......................177–179 101387 ......................177–179 101388 ......................177–179 101390 ......................177–179 101391 ......................177–179 101393 ......................177–179 101394 ......................177–179 101396 ......................177–179 101402 ......................47 101405 ......................81 101516 ......................277–278 101525 ......................283 101529 ......................43–44 101530 ......................43–44 101531 ......................44 101533 ......................34–35 101534 ......................34–35 101535 ......................81 101537 ......................169 101538 ......................169 101539 ......................165 101540 ......................161 101547P ....................283 101601 ......................97, 99 101602 ......................97 101603P ....................97 101604P ....................97 101605P ....................97 101606P ....................97 101607P ....................101 101608P ....................97 101609 ......................101 101610P ....................97 101611 ......................97 101612P ....................261 101613 ......................11–12, 97 101614 ......................11–12, 99 101615P ....................101 101618 ......................99 101619 ......................97 312 Part Number Page 101620P ....................97 101622 ......................97 101624P ....................101 101625 ......................97 101626 ......................99, 171–172 101627 ......................97 101628 ......................99 101632 ......................293 101633 ......................97, 120 101634 ......................97, 120 101635 ......................261 101638 ......................97, 119–120 101639 ......................261 101640 ......................127, 261 101641P ....................99 101644 ......................99 101726 ......................53–54 101727 ......................53–54, 57–58 101731P ....................283 101732 ......................283 101747 ......................177–179 101748 ......................177–179 101749 ......................177–179 101750 ......................177–179 101751 ......................177–179 101752 ......................177–179 101753 ......................177–179 101754 ......................177–179 101769 ......................33–35 101770 ......................33–35 101845 ......................267 101848 ......................75, 119–120 101891 ......................75, 97 101892 ......................75 101934 ......................221 101944 ......................33–35 101945 ......................33–35 101964 ......................81 101971 ......................95 102003P ....................261 102010P ....................139–140 102013P ....................145 102045 ......................99, 117, 120, 123, 131, 137 102065P ....................145 102066 ......................109 102066P ....................147, 153–154 102073 ......................139–140 102074 ......................139–140 102103 ......................143 102104 ......................143 102117 ......................143, 145 102118 ......................139–140 102119 ......................145 102120 ......................145 102121 ......................143, 153–154 102134 ......................139–140 102136 ......................147 102155 ......................33–35 102157 ......................33–35 102160 ......................33–35 102169 ......................34–35 102170 ......................34–35 102209P ....................123 102227 ......................119–120 102228P ....................120 102237P ....................120 102239P ....................120 102276 ......................289 102276P ....................277–278, 285 102307 ......................139–140 102309 ......................57–58, 61–62, 169 102312-2088 .............281 102312-2388 .............281 Part Number Page 102313-2826 .............287 102314 ......................277–278 102328 ......................293 102339 ......................139–140 102343P ....................161 102346 ......................269–270 102348 ......................97 102353P ....................87 102354P ....................83 102355-6650 .............281 102357 ......................277–278 102373P ....................261 102399 ......................163 102408P ....................283 102409P ....................283 102433 ......................249–250 102434 ......................249–250 102436 ......................249–250 102438 ......................249–250 102439 ......................249–250 102440 ......................249–250 102485P ....................257 102486 ......................257 102487 ......................71–72 102491 ......................34–35 102492 ......................34–35 102493 ......................34–35 102494 ......................34–35 102496 ......................203 102534 ......................11–12, 99 102535 ......................34–35 102536 ......................34–35 102537 ......................179 102538 ......................179 102555 ......................33–35 102557 ......................34–35 102558 ......................34–35 102581 ......................119–120 102585 ......................120 102589 ......................11–12, 119–120 102593 ......................123 102676 ......................253 102681 ......................269–270 102683 ......................93 102685 ......................167 102710 ......................53–54, 58, 62 102712 ......................261 102713 ......................261 102714P ....................261 102717 ......................43–44 102719 ......................34–35 102720 ......................249–250 102721P ....................249–250 102735 ......................227 102746 ......................277–278, 285 102777 ......................33–35 102778 ......................34–35 102779P ....................140 102780 ......................227 102781 ......................227 102785P ....................253 102786P ....................253 102790 ......................33–35 102794 ......................145, 147 102854 ......................253 102855 ......................253 102941 ......................43–44 102951 ......................83 102952 ......................83 102953 ......................83 102954 ......................83 102969 ......................81 102970 ......................81 102972 ......................101 102973 ......................111 Z-80/60 Part Number Page 102974 102975 102976 102977 102992 104030 ......................119–120 ......................133–134 ......................145 ......................139–140 ......................178–179 ......................185, 187–188, 191 104328 ......................247 10597 ........................157–158, 163 10598 ........................153–154 106023 ......................99 106024 ......................99 106033 ......................57–58 106043 ......................283 106044 ......................283, 303, 305, 307 106051 ......................87 106077 ......................277–278 106098 ......................33–35, 37, 44 106104 ......................277–278 106110 ......................283 106111 ......................283 106112 ......................283 106113 ......................277–278 106117 ......................33–35, 37 106118 ......................33–35, 37 106122 ......................34–35, 49, 51 106125 ......................51 106140 ......................277–278 106141 ......................283 106154 ......................165 106178 ......................143 106183 ......................283 106184 ......................277–278 106204 ......................283 106211-300 ...............127 106211-600 ...............127 106226 ......................103 106271P ....................145 106274 ......................277–278 106275 ......................283 106357 ......................165 106375 ......................277–278 106394 ......................277–278 106421 ......................171–172 106477 ......................277–278 106485 ......................145 106486 ......................139–140 106487 ......................139–140 106490 ......................12, 147 106491 ......................145 106495 ......................188, 191 106535 ......................269–270 106605 ......................139–140, 143 106637 ......................285 106658 ......................277–278 106663 ......................105 106665-2929 .............233, 235, 237 106740 ......................269–270 106754 ......................163 106755 ......................163 106923 ......................131 107545 ......................97 107546 ......................101 107704 ......................249–250 107705 ......................249–250 107706 ......................249–250 107707 ......................249–250 107708 ......................249–250 107709 ......................250 107710 ......................250 10775 ........................273, 289 10777 ........................273, 289 107858 ......................247, 250 107862 ......................31 Part No. 88618 April 2016 Part Number Index (continued) Part Number 107864 108543 109802 110149 110180 110194 110196 110197 110198 110200 Page ......................31 ......................113 ......................68, 91 ......................103 ......................221 ......................215–216 ......................213 ......................213 ......................285 ......................199, 201, 205– 206, 209–210, 213, 215–216 110201 ......................215–216 110202 ......................213 110220 ......................283 110276-1300 .............283 110276-2000 .............283 110276-2700 .............283 110276-3800 .............283 110276-4000 .............283 110277-3500 .............283 110304 ......................97, 103, 139–140 110771-175R7 ...........44 110771-21163 ...........65–68 110771-214G3 ..........169 110771-41163 ...........65–68 110771-41B63 ...........65–68 110771-44163 ...........165 110771-61103 ...........169 110771-71168 ...........66–68 110771-714G8 ..........169 110771-71B68 ...........66–68 110789 ......................267 110919 ......................153–154 111090 ......................34–35 1111407 ....................34–35 111155 ......................33–35 111158 ......................34–35 111218 ......................177–179 111219 ......................177–179 111220 ......................177–179 111221 ......................177–179 111222 ......................177–179 111223 ......................177–179 111224 ......................177–179 111225 ......................177–179 111250 ......................177–179 111251 ......................178–179 111252 ......................178–179 111253 ......................178–179 111276 ......................179 111294 ......................249–250 111295 ......................249–250 111296 ......................249–250 111297 ......................249–250 111319 ......................250 111320 ......................250 111331 ......................171–172 111353 ......................81 111358 ......................153–154 111359 ......................154 111361 ......................34–35 111362 ......................34–35, 49 111363 ......................34–35, 49, 51 111381 ......................285 111402 ......................119–120 111403 ......................34–35 111404 ......................34–35 111405 ......................34–35 111413 ......................183 111414 ......................183 111415 ......................193 111416 ......................193 111417 ......................193 111445 ......................120 111485P ....................249–250 Part No. 88618 Part Number Page Part Number 111486P ....................249–250 111522 ......................293 111526 ......................253 111533 ......................47 111545 ......................175 111628 ......................181 111629 ......................181 111630 ......................71–72 111634 ......................139–140, 157– 158 111668 ......................119–120 111710 ......................158 111748 ......................127 111794 ......................157–158 111797 ......................12, 57–58, 61–62 111799P ....................157–158 111800P ....................157–158 111801P ....................157–158 111802P ....................157–158 111803 ......................157–158 111804P ....................157–158 111805 ......................157–158 111806 ......................158 111807 ......................149–150 111808 ......................153–154 111810 ......................157–158 111815 ......................157–158 111817-0400 .............57–58 111817-0725 .............57–58, 61–62 111817-1700 .............57–58, 61–62 111817-3425 .............57–58 111817-3825 .............61–62 111817-5225 .............57–58, 61–62 111817-8825 .............57–58 111817-9200 .............57–58 111817-9375 .............61–62 111818 ......................57–58, 61–62, 149–150 111820-12300 ...........57–58 111822 ......................149–150 111824 ......................149–150 111825 ......................149–150 111826 ......................149–150 111827 ......................149–150 111829 ......................149–150 111830 ......................153–154 111831 ......................153–154 111832 ......................153–154 111833 ......................153–154 111834 ......................153–154 111835 ......................153–154 111836 ......................149–150 111837 ......................150 111838 ......................149–150 111839 ......................75, 149–150 111840 ......................149–150 111841 ......................149–150 111842 ......................149–150 111843 ......................149–150 111844 ......................153–154 111845 ......................149–150 111847 ......................149–150 111848 ......................153–154 111849 ......................153–154 111850 ......................153–154 111851 ......................153–154 111852 ......................154 111853 ......................149–150 111854 ......................149–150 111855 ......................154 111856 ......................153–154 111857 ......................149–150 111858 ......................153–154 111859 ......................149–150 111860 ......................149–150 111861 ......................157–158 Page 111862 ......................157–158 111864 ......................154 111865 ......................154 111867 ......................149–150 111868 ......................153–154 111869 ......................153–154 111870 ......................153–154 111871 ......................153–154 111872 ......................153–154 111873 ......................153–154 111874 ......................153–154 111878 ......................17 111880 ......................153–154 111881 ......................154 111882 ......................153–154 111883 ......................149–150 111884 ......................149–150 111885 ......................149–150 111886 ......................157–158 111887 ......................157–158 111888 ......................150 111890 ......................149–150 111894 ......................149–150 111895 ......................150 111896 ......................17 111898 ......................153–154 111903 ......................149–150 111905 ......................149–150 111907 ......................158 111910 ......................153–154 111911 ......................157–158 111912 ......................158 111913 ......................153–154 111914 ......................12, 158 111915 ......................57–58, 61–62 111916 ......................153–154 111917 ......................12, 149–150 111918 ......................149–150 111919 ......................149–150 111920 ......................157–158 111922 ......................149–150 111923 ......................149–150 111924 ......................149–150 111987 ......................285 11209 ........................270 112119 ......................285 114166 ......................15, 17, 23, 25 114236 ......................17, 25 114247 ......................27 114248 ......................29 114249 ......................23, 25 114251 ......................23 114252 ......................27 114258 ......................15 114389 ......................15, 21 114390 ......................15, 17 115431 ......................99, 139–140 119051 ......................157–158 119056 ......................295 119057 ......................295 119065 ......................295 119066 ......................295 119120 ......................169 119218 ......................103, 125 119232 ......................153–154 119397 ......................297 119398 ......................297 119403 ......................295 119404 ......................83 119533 ......................269–270 119578 ......................269–270 119613 ......................193, 195 119620 ......................31, 39, 41 119672 ......................267 119762 ......................79 119795 ......................253 Z-80/60 Part Number Page 119824 119915 119918 119950 119983 121066 121271 121272 121286 121287 121291 121307 121340 121349 121371 121410 121419 ......................153–154 ......................195 ......................57–58, 61–62 ......................249–250 ......................57–58 ......................131 ......................37 ......................37 ......................37 ......................37 ......................35, 51 ......................37 ......................119–120 ......................44 ......................43–44 ......................120 ......................125, 127, 129, 263 121420 ......................127, 129 121421 ......................263 121433 ......................131 121594 ......................149–150 121615 ......................119–120 121668 ......................33–35, 37 121688 ......................131 121814 ......................97 122011 ......................158 122019 ......................247 122023 ......................181, 187–188 122037 ......................165 122038 ......................165 122052 ......................119–120 122066 ......................17 122073 ......................249–250, 305, 307 122079 ......................179 122096 ......................201 122097 ......................209–210 122100 ......................285 122120 ......................201, 209–210 122121 ......................201, 209–210 122127P ....................72 122128P ....................71–72 122133 ......................209–210 122134 ......................201 122148 ......................209–210 122176 ......................165 122198 ......................167, 201 122200 ......................165, 167, 169 122201 ......................169 122202 ......................43–44, 131 122231 ......................249–250, 305 122243 ......................153–154 122244 ......................158 122245 ......................153–154 122246 ......................158 122255 ......................153–154 122258 ......................71–72 122260 ......................157–158 122261 ......................157–158 122278 ......................249–250 122279 ......................249–250 122299 ......................165 122300 ......................277–278 122302 ......................277–278 122325 ......................149–150 122327 ......................157–158 122343 ......................181, 188 122351 ......................75, 79, 188, 191 122362 ......................181, 188 122366 ......................72, 77 122367 ......................71–72, 77 122388 ......................120 122406 ......................71–72, 77 122461 ......................181, 188 122489 ......................81 313 April 2016 Part Number Index (continued) Part Number Page 122506 ......................213 122515 ......................72 122516 ......................72 122519 ......................72, 183, 187–188 122547 ......................293 122562P ....................157–158 122575 ......................163 122576 ......................163 122588 ......................120 122627 ......................17 122706 ......................225 122755 ......................178–179, 265, 297 122770 ......................47 122784 ......................71–72 122785 ......................71–72 122786 ......................71–72 122792 ......................72 122793 ......................72, 77 122864 ......................17 122865 ......................149–150 122867 ......................83 122878 ......................51 122879 ......................51 122941 ......................165 122944 ......................171–172 122961 ......................221 122964 ......................221 122994 ......................77 123164 ......................33–35 123167 ......................105, 127 12344 ........................71–72, 75, 77, 181, 185, 188, 191 12443 ........................178–179 124962 ......................131 1251496 ....................129 1251498 ....................129 1251600 ....................301, 309 1251701 ....................77 1251814 ....................107 1251819 ....................107 1251864 ....................103 1251899 ....................109 1251928 ....................127 1251983 ....................103, 125 1251994 ....................109 1251997 ....................109, 311 1252473 ....................103 1252686 ....................107 1252687 ....................129 1252716 ....................21, 29 1252940 ....................107 1252944 ....................105 1252979 ....................103 1253170 ....................75, 79 1253171 ....................158 1253172 ....................75, 97 1253173 ....................119–120 1253185 ....................103 1253191 ....................103 1253192 ....................103 1253193 ....................103 1253194 ....................103 1253208 ....................103 1253210 ....................75, 97, 158 125326 ......................119–120 1253304 ....................77 1253314 ....................61–62 1253319 ....................103 1253431 ....................105 1253487 ....................105 1253573 ....................109 1253574 ....................109 1253697 ....................65–68 1253748 ....................11–12 314 Part Number Page 1253750 ....................11–12 125379 ......................65–68 1253792 ....................65–68 1253808 ....................65–68 1253809 ....................65–68 1253810 ....................65–68 1253811 ....................65–68 1254161 ....................105 1254281 ....................103 1254282 ....................103 1254354 ....................109 1254355 ....................109 1254471 ....................103 1254689 ....................109 1254690 ....................109 1254717 ....................125 1254826 ....................120 1255018 ....................301 1255019 ....................301 1255020 ....................301 1255021 ....................301 1255022 ....................301 1255023 ....................301 1255024 ....................301 1255025 ....................301 1255026 ....................301 1255028 ....................301 1255029 ....................301 1255030 ....................301 1255032 ....................301 1255033 ....................301 1255035 ....................301 1255036 ....................301 1255037 ....................301 1255038 ....................301 1255047 ....................301 1255066 ....................301 1255067 ....................301 1255068 ....................301 1255556 ....................301 1255653 ....................120, 125 1255758 ....................309 1255768 ....................66–68 1255769 ....................66–68 1255770 ....................66–68 1255771 ....................66–68 1255772 ....................66–68 1255773 ....................66–68 1255890 ....................301 1256377 ....................311 1256378 ....................311 1256379 ....................311 1256380 ....................311 1256389 ....................311 1256400 ....................311 1256400FR ................311 1256439 ....................311 1256468 ....................309 1256481 ....................311 1256851 ....................311 1256856 ....................311 1257264 ....................267 1258641 ....................129 1259054 ....................143, 147 1259328 ....................307 1259329 ....................307 1259661 ....................295 1259704 ....................249–250 1259708 ....................295 1260892 ....................311 1260910 ....................311 1261018 ....................311 1261019 ....................311 1261020 ....................311 1261021 ....................311 1261022 ....................311 Part Number Page 1261023 ....................311 1261024 ....................311 1261025 ....................311 1261184 ....................309 1261292 ....................307 1261987 ....................65–68 1262044 ....................65–68 1262767 ....................303, 305 1267807 ....................83 1268 ..........................11–12 1268595 ....................65–68 1268602 ....................66–68 1270116 ....................301 1270117 ....................301 1270118 ....................301 1271945 ....................301 128000 ......................195 128001 ......................195 128003 ......................105 128004 ......................101, 123, 127, 157–158 128023 ......................101, 123, 157– 158 128024 ......................105 128081 ......................57–58, 61–62 128200 ......................183, 185, 187– 188, 191 128203 ......................181, 188, 303, 305, 307 128274 ......................293 128368 ......................249–250 128416 ......................277–278 128419 ......................277–278 128429 ......................250 128580 ......................307 128588 ......................105 128636 ......................65–68 128829 ......................120 128912 ......................125 128953 ......................17 128986 ......................107 128987 ......................107 128991 ......................107 12906 ........................81 13000 ........................133–134, 289 13002 ........................53–54, 57–58, 61–62, 91, 95, 97, 123, 127, 139–140, 157– 158, 277–278 13003 ........................99, 117, 120, 123, 131 13014 ........................95, 133–134, 147 13064 ........................33–35, 43–44, 66–68, 120, 123, 125, 131 13066 ........................33–35, 68, 89, 97, 101, 113, 120, 133–134, 145, 153–154, 157–158, 247, 278 13097 ........................277–278 13268 ........................77, 103, 153– 154, 181, 185, 187–188, 191 133067 ......................23, 25 133163 ......................21 133236 ......................21 133278 ......................15 133400 ......................15, 17, 23, 25 133411 ......................23 13585 ........................273, 277–278 13635-4 .....................81 13852 ........................171–172 139106 ......................235 Z-80/60 Part Number Page 139107 ......................229, 237 13918 ........................54, 58, 62, 269– 270, 285 139181 ......................303, 305 139308 ......................66–68 139309 ......................66–68 139310 ......................67–68 139311 ......................67–68 139312 ......................67–68 139313 ......................67–68 139314 ......................67–68 139315 ......................66–68 139321 ......................120 139322 ......................119–120 139323 ......................66–68 139338 ......................183, 187–188, 191 139438 ......................249–250 139451 ......................178–179 139453 ......................249–250 139598 ......................193, 195 139612 ......................119–120 139621 ......................123 139624 ......................119–120 139648 ......................81 139666 ......................119–120 139709 ......................123 139828 ......................37 139829 ......................37 139882 ......................303, 305 139904 ......................303, 305 139952 ......................289 139953 ......................289 139954 ......................289 139958 ......................249–250 139983 ......................119–120 14033 ........................145, 285 14392 ........................295 144161 ......................83, 289 146011 ......................169 146028 ......................171–172 146040 ......................181, 188, 191 146051 ......................49, 51 146052 ......................51 146057 ......................133–134 146061 ......................123 146062 ......................269–270 146063 ......................165 146121 ......................167 146262 ......................39 146263 ......................43–44 146264 ......................171–172 146278 ......................171–172 146284 ......................277–278 146285 ......................277–278 146325 ......................169 146340 ......................43–44 146358 ......................181 146360 ......................71–72 146392 ......................71–72 146394 ......................181 146399 ......................267 146410 ......................39 146411 ......................39 146413 ......................61–62 146415 ......................61–62 146417 ......................61–62 146425 ......................181, 188, 191 146426 ......................75 146427 ......................75, 79 146428 ......................75, 79 146429 ......................169 146437 ......................35 146478 ......................72, 183, 185, 187–188, 191 146494 ......................34–35 Part No. 88618 April 2016 Part Number Index (continued) Part Number Page 146495 ......................34–35 146505 ......................71–72 146506 ......................181 146551 ......................61–62 146610 ......................165 147090 ......................77 147095 ......................71–72, 77 147121 ......................178–179 147221 ......................178–179 147228 ......................289 147229 ......................289 14723 ........................270 147230 ......................289 147231 ......................289 147232 ......................289 147233 ......................289 147239 ......................289 147240 ......................289 147241 ......................289 147242 ......................289 147258 ......................289 147262 ......................289 147279 ......................289 147836 ......................285 147837 ......................285 147838 ......................285 147839 ......................285 1484 ..........................11–12 1487 ..........................249–250 1488 ..........................249–250 150129 ......................169 15086 ........................125, 139–140, 147 16073 ........................153–154 161938 ......................129 162006 ......................277–278 162207 ......................131 162208 ......................131 162209 ......................131 162269 ......................239–240 162283 ......................125 162284 ......................125 16584 ........................89, 111, 133–134 18189 ........................161 18396 ........................171–172 18503 ........................133–134, 140, 145, 153–154, 157–158 18596 ........................99, 117, 120, 123, 131, 167 18605 ........................77, 79 18665 ........................277–278 18666 ........................149–150, 283 18722 ........................163 18731 ........................163 19020 ........................289 19358 ........................153–154 19363 ........................57–58, 139–140, 149–150 19440 ........................41 19470 ........................201, 209–210 19934 ........................153–154, 157– 158 19969 ........................285 20224 ........................231, 233, 235, 237, 239–240 20654 ........................66–68 20776 ........................277–278 20912 ........................269–270 20973 ........................178–179 21019 ........................97, 125, 139–140 21121 ........................178–179 21130 ........................91, 97, 117, 119– 120 21141 ........................53–54, 57–58, 61–62 Part No. 88618 Part Number Page Part Number 21148 ........................67–68 214228 ......................11–12, 131 214249 ......................295 214336 ......................103 214393 ......................85, 87, 161 214536 ......................295 21465 ........................99, 103, 105, 129 21496 ........................91, 117 215209 ......................85, 87, 161 215210 ......................85, 87, 161 215590 ......................72 215623 ......................49 21604 ........................267 216065 ......................109 216150 ......................105 21618 ........................303, 305, 307 216611 ......................295 216612 ......................295 216615 ......................295 216616 ......................295 216617 ......................295 216618 ......................295 216645 ......................295 216646 ......................295 216660 ......................295 216662 ......................295 216681 ......................295 216683 ......................295 218155 ......................72 218169 ......................72 218697 ......................163 218715 ......................129 219158 ......................309 21935 ........................213, 215–216 219419 ......................71–72 219420 ......................77 219422 ......................181, 187–188, 191 21982 ........................72 220254 ......................35 22558 ........................120, 123, 149– 150, 269–270 22571 ........................99 22578 ........................119–120, 145 226060 ......................97 226061 ......................97 226103 ......................123 226104 ......................123 226105 ......................123 226106 ......................123 226127 ......................97 226128 ......................97 226213 ......................34–35 226215 ......................34–35 226393 ......................247 226503 ......................277–278, 285 226505 ......................277–278 226518 ......................15, 21 226562 ......................33–35, 37 22672 ........................103, 125, 139– 140, 147 22697 ........................269–270 22699 ........................99, 101, 113, 120, 123, 127, 157–158 22700 ........................89, 133–134, 139–140, 145, 147, 149–150, 269–270 227425 ......................277–278 227503 ......................169 227504 ......................169 227618 ......................178–179 227772 ......................33–35, 37 227773 ......................33–35, 37 227775 ......................37, 49 Page 227776 ......................37, 51 227778 ......................37, 43–44 227779 ......................37, 44 227785 ......................66–68 227804 ......................37 227805 ......................37 227806 ......................33–35 227807 ......................33–35 22788 ........................143 227985 ......................37 227988 ......................139–140, 157– 158 22811 ........................34–35 228467 ......................178–179 228800 ......................33–35 228801 ......................33–35 228805 ......................37 228823 ......................53–54, 57–58, 61–62 228866 ......................221 228872 ......................277–278 228873 ......................277–278 228878 ......................277–278 228881 ......................171–172 229346 ......................277–278 229387 ......................185, 187–188, 191 229398 ......................31, 37, 41 229405 ......................221 229406 ......................221 229407 ......................221 229410 ......................221 229411 ......................221 229424 ......................57–58 229425 ......................247 229426 ......................247 229567 ......................83, 181, 185, 187–188, 191 229925 ......................283 229986 ......................127, 129 23057 ........................89, 97, 99, 145 230820 ......................103 23083-S .....................247 230974 ......................219 230980 ......................41 230981 ......................41 230982 ......................41 230983 ......................221 230986 ......................15, 23 230987 ......................15, 23 230989 ......................44 230992 ......................43–44 230996 ......................71–72 230997 ......................71–72 230998 ......................72 230999 ......................71–72 231020 ......................72, 77 231023 ......................71–72, 77 231529 ......................105 232975 ......................185, 187–188, 191 233110 ......................44 233111 ......................39 233112 ......................39 233131 ......................21, 29 233992 ......................265 233993 ......................265 23404 ........................181, 191 235133 ......................49 235137 ......................49, 51 235139 ......................49 235140 ......................49 235150 ......................49 235151 ......................49 235152 ......................49, 51 235153 ......................49 Z-80/60 Part Number Page 235154 235155 235162 235346 ......................51 ......................34–35 ......................249–250 ......................185, 187–188, 191 236259 ......................131 236260 ......................11–12, 131 236449 ......................150 236450 ......................150 236451 ......................153–154 236452 ......................153–154 236453 ......................153–154 236454 ......................153–154 236455 ......................153–154 237068 ......................85, 87, 161 237228 ......................34–35 237711 ......................295 237730 ......................125 237821 ......................125 237832 ......................103 238119 ......................283 238120 ......................283 238123 ......................295 24038 ........................97, 103, 125, 139–140, 147 24514 ........................179 25284 ........................39 25368 ........................97, 153–154 25388 ........................83 25548 ........................145 25685 ........................267 25817 ........................31, 39, 41 25926 ........................81, 145, 149–150 25929 ........................147 25969 ........................125, 127, 129 25994 ........................15 27034 ........................101, 105, 149– 150 27051 ........................201, 209–210 27067 ........................33–35 27082 ........................91, 97 27089 ........................99, 119–120 27204 ........................17, 25 27205 ........................15, 23 27206 ........................15, 17, 23, 25 27207 ........................15, 17, 23, 25 27246 ........................181, 185, 187– 188, 303, 305, 307 27377 ........................81 27391 ........................249–250, 303, 305, 307 27535 ........................285 27564 ........................15, 17 27581 ........................11–12 27584 ........................97, 101 27585 ........................127, 131 27698 ........................31, 39, 41, 44 27761 ........................203 27802 ........................213 27804 ........................215–216 27807 ........................199, 201, 205– 206, 209–210, 213, 215–216 27836 ........................197, 203, 215– 216 27920 ........................147 28076 ........................95 28158 ........................15, 23 28159 ........................15, 23 28160 ........................15, 23 28161 ........................19 28164 ........................17 28165 ........................21 28174 ........................15, 17, 21, 23, 25, 29 315 April 2016 Part Number Index (continued) Part Number 28175 28176 28177 28181 28235 Page ........................17 ........................21 ........................21 ........................19 ........................15, 17, 21, 23, 25, 29 28236 ........................21 28301 ........................81 28443 ........................283 28607 ........................99, 149–150 28646 ........................66–68 28656 ........................12, 143, 147 28717 ........................147 28750 ........................11–12, 223 28853 ........................293 29290 ........................67–68 29436 ........................89 29560 ........................11–12, 120 29605 ........................47, 81 29606 ........................139–140, 147 29616 ........................139–140, 147 29739 ........................227 29764 ........................47, 179 29868 ........................43–44, 53–54, 57–58, 61–62, 83, 109, 129, 131, 247, 299 30080 ........................21 30138 ........................167, 169 30143 ........................161 30144 ........................161 30186 ........................163 30222 ........................171–172 30255 ........................167 30370 ........................171–172 30418 ........................43–44, 163, 169, 172 30468 ........................253 30469 ........................169 30489 ........................119–120, 123, 127, 259 30490 ........................119–120 30734 ........................39 30785-1000 ...............117 30794 ........................83 30798 ........................47 30810 ........................91, 143, 149–150 30895 ........................66–68 30971 ........................97, 99, 105, 123, 127, 137, 259, 261, 263 30973 ........................53–54, 58, 61– 62, 81, 161, 247 30997 ........................77, 188, 191 31060 ........................17, 19 31102 ........................213 31523 ........................259 31529 ........................285 31779 ........................11–12 31788 ........................17 31817 ........................99, 149–150 32064 ........................139–140 32150 ........................11–12 32151 ........................11–12 32309 ........................129 32339 ........................145 32732 ........................285 32735 ........................285 32736 ........................285 32975 ........................213 33024 ........................89, 101, 123, 157–158 33277 ........................97, 99, 129, 145, 147, 153–154, 261 33278 ........................68 316 Part Number Page Part Number 33361 ........................137, 143 33418 ........................95, 99, 117, 120, 123, 131, 137 33428 ........................43–44, 163, 171– 172 33441 ........................34–35, 49, 51 33555 ........................81 33568 ........................285 33576 ........................178–179 33607 ........................277–278 33608 ........................277–278 33674 ........................249–250 33681 ........................165 33724 ........................273 33952 ........................21 33957 ........................12, 147 33960 ........................139–140, 145 33963 ........................147 33964 ........................147 33966 ........................147 33970 ........................145, 147 33972 ........................147 33990 ........................51 33994 ........................11–12, 223 34052 ........................61–62, 85, 87 34053 ........................61–62 34058 ........................93, 99 34125 ........................165 34127 ........................31 34162-2300 ...............91 34162-300 .................97 34162-400 .................143 34164 ........................91, 99, 137, 157– 158 34344 ........................161 34346 ........................163 34533 ........................259 34550 ........................68, 81, 163 34619 ........................267 34626 ........................31 34627 ........................31 34628 ........................31 34767 ........................47 34955 ........................259, 261 35067-1900 ...............137 35067-200 .................137 35067-950 .................137 35432 ........................259 35434 ........................97, 99, 103, 105, 125, 127, 139– 140, 145, 157– 158, 259 35461 ........................181, 191, 283 35610 ........................293 35675 ........................161 35960 ........................247, 250 36207 ........................163 36208 ........................129, 259 36294 ........................277–278 36388 ........................253, 311 36648 ........................169 36928 ........................285 37002 ........................89 37003 ........................101, 123, 147 37505 ........................95, 149–150 38149 ........................15 38620 ........................165, 167 38859 ........................47 38922 ........................99, 139–140, 157–158 39479 ........................147, 153–154, 278, 285, 289 39882 ........................68, 213 40434 ........................21, 29, 311 40766 ........................131 41468 ........................99 Page 41489 ........................66–68 42079 ........................167 42229 ........................81 42280 ........................150, 153–154 42288 ........................188, 191 4266 ..........................249–250 42941 ........................99 43018 ........................43–44, 171–172, 223 43392 ........................249–250, 253 43595 ........................15, 17 43596 ........................197 43960 ........................165, 169, 171– 172 44064 ........................89, 99, 101, 113, 123, 133–134, 139–140, 147 44174 ........................221 44225 ........................221 44227 ........................221 44228 ........................221 44669 ........................111 44743 ........................179 44981 ........................15, 21, 23, 29, 275 44986 ........................21 45226 ........................31, 39, 41, 43– 44, 161, 163, 171–172 45363 ........................53–54, 58, 61–62 45383 ........................77 45400 ........................269–270 45435 ........................105, 125, 139– 140, 143, 154, 157–158, 259 45454 ........................89, 275 45470 ........................105, 267, 289 45483 ........................67–68 45495 ........................66–68 45708 ........................161 45748 ........................267 45782 ........................119–120, 285 45912 ........................215–216 45914 ........................213, 215–216, 285 45921 ........................213, 215–216 46131 ........................131 46188 ........................305, 307 46216 ........................221 46468 ........................21 47363 ........................283 47376 ........................163 47377 ........................171–172 4828 ..........................43–44, 53–54, 58, 61–62, 68, 83, 97, 99, 101, 120, 123, 127, 129, 131, 137, 139–140, 145, 147, 154, 157– 158, 161, 165, 167, 171–172, 178–179, 261, 267, 269–270, 273, 277–278, 283, 285, 297, 303, 305 48425 ........................125, 158 48498 ........................133–134, 145 48640 ........................213, 225 48641 ........................213, 215–216 48880 ........................231, 233, 235, 237, 239–240 48883 ........................213 48887 ........................66–68 Z-80/60 Part Number Page 48904 ........................229, 243–244, 287 48905 ........................229, 231, 233, 235, 237, 239– 240, 243–244 48907 ........................243–244 48908 ........................231, 233, 235, 237, 243–244 48911 ........................229 48912 ........................231, 233, 235, 237, 239–240, 243–244 48913 ........................243–244 48915 ........................239–240, 243– 244 48916 ........................229, 239–240, 243–244 48920 ........................239–240, 243– 244 48930 ........................229, 233, 243– 244 48932 ........................239–240, 287 48933 ........................231, 233, 235, 237, 239–240, 243–244, 281 48935 ........................281, 291 48936 ........................287 48939 ........................287 48941 ........................291 48946 ........................239–240, 287 48947 ........................239–240 48948 ........................233, 235, 237, 239–240 48958 ........................281 48959 ........................239–240, 287 48960 ........................229, 231, 233, 235, 237, 239– 240, 281, 287, 291 48963 ........................229, 231, 233, 235, 237, 239– 240, 281 48964 ........................281, 287, 291 48978 ........................239–240, 281 48984 ........................239–240 48994 ........................243–244 48996 ........................239–240 48998 ........................231, 233, 235, 237, 239–240 49000 ........................53–54, 58, 61– 62, 299 49109-5229 ...............233, 235, 237 49110-14592 .............233, 235, 237 49110-8592 ...............233, 235, 237 49116-10337 .............235 49116-14237 .............233 49116-15237 .............233 49116-15837 .............235 49116-4837 ...............239–240 49116-5037 ...............239–240 49116-5437 ...............239–240 49116-8637 ...............231, 233 49116-9537 ...............235 49117-12791-S ..........243–244 49117-1388 ...............243–244 49117-14191 .............233 49117-14391 .............237 49117-15191 .............233 49117-15791 .............237 49117-2891 ...............243–244 49117-4491 ...............231, 233, 235, 237 49117-5691 ...............231, 233, 235, 237 49117-9091 ...............233 49117-9291 ...............231, 233 Part No. 88618 April 2016 Part Number Index (continued) Part Number Page 49117-9791 ...............237 49117-9819 ...............291 49119-10078 .............229 49119-10388 .............243–244 49119-14478 .............235 49119-15178 .............235, 237 49119-15678 .............237 49119-2678 ...............229, 231, 233, 235, 237 49119-2878 ...............229 49119-2978-S ............229 49119-3378 ...............229 49119-3878 ...............229 49119-4178 ...............231 49119-4278 ...............243–244 49119-42878 .............243–244 49119-4578 ...............231, 233, 235, 237 49119-4778 ...............233, 235, 237 49119-5378 ...............237 49119-5678 ...............231, 233, 235, 237 49119-5978 ...............235 49119-6678 ...............243–244 49119-9178 ...............235 49119-9278 ...............229 49119-9678 ...............237 49119-9778 ...............243–244 49119-9878 ...............229 49128-11209 .............243–244 49128-1409 ...............243–244 49128-16509 .............243–244 49128-5409 ...............239–240 49130-2582 ...............229 49130-3882 ...............239–240 49130-41082 .............243–244 49130-41882 .............243–244 49130-79482 .............243–244 49130-9782 ...............243–244 49141-1763 ...............239–240 49141-4463 ...............239–240 49141-5163 ...............239–240 49141-8963 ...............237 49141-9063 ...............237 49141-9463 ...............237 49143-11229 .............281 49143-16529 .............243–244 49143-2429 ...............287 49143-2629 ...............240 49143-4829 ...............239–240 49143-5429 ...............231, 233 49143-5629 ...............235, 237 49143-8929 ...............235 49143-9429 ...............235 49149-2026 ...............239–240 49149-4126 ...............239–240 49149-5026 ...............239–240 49150-8430 ...............239–240 49151-2248 ...............229, 231, 233, 235, 237 49151-3548 ...............239–240 49159-5918 ...............239–240 49164-1543 ...............287 49180-8016 ...............233 49180-8616 ...............231, 233 49180-9316 ...............231, 233 49183-1988 ...............243–244 49183-2729 ...............287 49183-41892 .............243–244 49183-42892 .............243–244 49183-44392 .............243–244 49183-5092 ...............235 49183-5629 ...............235 49183-8792 ...............239–240 49183-9792 ...............243–244 49212 ........................275 Part No. 88618 Part Number 49213 49214 49215 49375 49376 49379 49381 Page Part Number ........................111 ........................275 ........................275 ........................149–150 ........................149–150 ........................261 ........................93, 97, 137, 269– 270 49384 ........................95 49388 ........................101 49398 ........................149–150 49401 ........................129 49407 ........................119–120, 145, 149–150 49408 ........................93, 139–140, 145, 147 49410 ........................97, 101, 117, 127, 131, 137, 269–270 49411 ........................120, 123, 269– 270 49418 ........................231, 233, 235, 237 49612 ........................11–12, 219, 223, 229, 231, 233, 235, 237, 239– 240 49613 ........................219, 223, 229, 231, 233, 235, 237, 239–240, 243–244 49816 ........................81, 85, 87, 131, 273 49817 ........................31, 139–140, 165 49819 ........................35, 37, 44 49820 ........................75, 181 49821 ........................109 49826 ........................61–62, 273 49857 ........................179 49861 ........................291 49863 ........................277–278 49881 ........................147 49898 ........................139–140 49915 ........................123 49922 ........................120 49924 ........................11–12, 120, 125 50035 ........................66–68 50154 ........................43–44 50161 ........................53–54, 57–58, 61–62 50245 ........................165, 167, 169 50787P ......................119–120 50813 ........................171–172 50948 ........................139–140 51063 ........................267 51144 ........................41 51428 ........................81 52076 ........................139–140 52078 ........................147 52085 ........................285 52179 ........................12, 53–54 5224 ..........................43–44, 53–54, 58, 81, 153–154, 157–158 52352 ........................120 52371 ........................221 52537 ........................117 52570 ........................147 52575 ........................147 52580 ........................12, 147 52615 ........................199, 205–206 52661 ........................249–250 52714 ........................213 52723 ........................203 52726 ........................197, 203 Page 52768 ........................53–54, 57–58, 61–62 52865 ........................15 52866 ........................105 52907 ........................221 52943 ........................197, 199, 201, 203, 205–206, 209–210, 213, 215–216, 225 52966 ........................15, 23 52967 ........................15, 23 53189 ........................253 53386 ........................165 53387 ........................44 53538 ........................231 53605 ........................299 5365 ..........................119–120, 267 53807-S .....................249–250 53808-S .....................249–250 53821P ......................139–140 53909 ........................95, 137 53945 ........................91 53948 ........................91 53951 ........................91 53952 ........................91, 99, 105, 133– 134, 139–140, 157–158 5397 ..........................43–44, 53–54, 57–58, 61–62, 81, 83, 87, 89, 91, 95, 97, 99, 101, 120, 123, 127, 133–134, 139–140, 153– 154, 157–158, 161, 171–172, 178–179, 261, 265, 269–270, 277–278, 283, 285, 289, 297, 303, 305 53976 ........................285 53982 ........................293 53999 ........................68 54065 ........................163 54071 ........................95, 133–134 54085-9018 ...............287 54205 ........................99 54247P ......................178–179 54365 ........................181, 188, 191 54457 ........................297 54458 ........................297 54465 ........................297 54486 ........................253 54598P ......................139–140 54723 ........................81 54813 ........................133–134 54862 ........................139–140 55017 ........................149–150 55306 ........................131 55753 ........................249–250, 297, 303, 305, 307 55906 ........................79 56237 ........................277–278 56306 ........................109, 181 56424 ........................178–179, 265, 297 56426-700 .................303, 305, 307 56525 ........................297 56570 ........................297 56660 ........................91 56689 ........................99 56704 ........................247 56912 ........................43–44, 53–54, 57–58, 61–62, Z-80/60 Part Number Page 83, 97, 101, 105, 178–179, 273 56934 ........................265 57075 ........................273, 289 57201 ........................179 58222 ........................83 58223 ........................83 58237 ........................51 58247 ........................139–140, 157– 158 58249 ........................119–120 58250 ........................99 58256 ........................119–120 58280 ........................34–35 58284 ........................34–35 58290 ........................227 58299 ........................120 58304 ........................66–68 58312 ........................269–270 58370 ........................133–134 58387 ........................67–68 58402 ........................285 58412 ........................133–134 58566 ........................113 58596 ........................67–68 58597 ........................67–68 58627 ........................77 58630 ........................119–120 58944 ........................285 58954 ........................285 58967 ........................12, 145 58999 ........................51 59370 ........................31, 39, 41 59579 ........................149–150 59746 ........................117 6002 ..........................81 60036 ........................137 60143 ........................299 60160P ......................178–179 6019 ..........................43–44, 53–54, 58, 61–62, 83, 123, 127, 129, 145, 153–154, 157–158, 161, 167, 179, 261 6021 ..........................31, 35, 39, 41, 44, 65–68, 81, 83, 133–134, 140, 153–154, 157–158, 161, 163, 167, 171– 172, 247, 269– 270, 299 6022 ..........................269–270 60239 ........................167 6024 ..........................95, 99, 117, 120, 123, 125, 131, 137 60304 ........................165, 169 6033 ..........................43–44, 163, 169, 172 60334 ........................83 6035 ..........................99, 117 6036 ..........................250 6037 ..........................247 60440 ........................31 60441 ........................31 60508 ........................53–54, 57–58, 61–62 60512 ........................181, 188, 191 60513 ........................75, 181, 188, 191 60526 ........................79 60527 ........................75 60536 ........................11–12, 85, 87 60555 ........................31, 39, 41 317 April 2016 Part Number Index (continued) Part Number Page 60559 ........................53–54, 57–58, 61–62 60561 ........................111, 119–120 60575P ......................65–68 60585 ........................97, 103 60609 ........................31 60618 ........................31, 35, 37 60707 ........................269–270 60738 ........................273 60739 ........................273 60746 ........................31 60747 ........................31, 35, 37 60790 ........................269–270 6083 ..........................269–270 60838 ........................157–158 60840 ........................169 60857 ........................11–12, 83 60868 ........................117 60886P ......................275 60890 ........................53–54, 57–58, 61–62 60891 ........................273 6090 ..........................31, 35, 37, 43– 44, 81, 87, 91, 95, 97, 101, 117, 133–134, 139– 140, 143, 157– 158, 171–172, 178–179, 187– 188, 191, 249– 250, 255, 257, 277–278, 297, 303, 305 6091 ..........................53–54, 58, 61– 62, 81, 87, 95, 97, 101, 111, 127, 129, 131, 133–134, 137, 139–140, 145, 153–154, 158, 161, 175, 178– 179, 249–250, 261, 267, 289, 297, 303, 305, 307 60930 ........................161 60936P ......................53–54, 57–58, 61–62 6095 ..........................43–44, 54, 58, 62, 68, 143, 147, 285, 289 6096 ..........................157–158 6097 ..........................39, 41, 53–54, 57–58, 61–62, 83, 89, 97, 101, 127, 129, 131, 137, 139–140, 143, 145, 147, 153–154, 157– 158, 165, 167, 169, 267, 269– 270, 273, 277– 278, 285, 299 61070-7450 ...............291 61073-3130 ...............239–240 61073-3530 ...............291 61073-8930 ...............239–240, 287, 291 61078 ........................113 61080 ........................243–244 61083 ........................239–240 61110 ........................113, 120, 127 61113 ........................269–270 61114 ........................269–270 61128 ........................66–68 61189 ........................83, 161 318 Part Number Page Part Number 61225 ........................85, 87, 153–154 61234 ........................53–54 61240 ........................53–54, 57–58 61259 ........................244 6126 ..........................66–68 61263 ........................239–240 61268 ........................243–244 61270 ........................111 61273 ........................111 61283 ........................43–44 61321 ........................243–244 61326 ........................11–12, 53–54, 57–58, 61–62 61341 ........................163 61352 ........................239–240 61413 ........................53–54, 57–58, 61–62 61415 ........................81 61428 ........................163 61429 ........................167 61430 ........................171–172 61431 ........................171–172 6145 ..........................171–172, 250 6146 ..........................53–54, 58, 61– 62, 125, 131, 139–140, 188, 191, 247, 267, 295 6147 ..........................247 61541 ........................165 61563P ......................165 61602 ........................171–172 61726 ........................267 61741 ........................140, 153–154, 157–158 61746 ........................269–270 6175 ..........................39, 41, 53–54, 57–58, 61–62, 65–68, 83, 89, 95, 120, 133– 134, 139–140, 143, 147, 157– 158, 161, 163, 169, 171–172, 247 61771 ........................171–172 61774-S .....................171–172 61776 ........................171–172 6178 ..........................44, 53–54, 58, 61–62, 81, 85, 87, 109, 131, 139–140, 165, 169, 181, 188, 191, 247, 273 61781 ........................101, 133–134 61972 ........................267 61974 ........................267 61975 ........................267 6198 ..........................54, 58, 62, 143, 147, 153–154, 157–158, 278, 285, 289 61997 ........................267 62252 ........................203 62253 ........................203 62254 ........................213, 215–216 62255 ........................215–216 62263 ........................197 62273 ........................197, 215–216 62274 ........................215–216 62275 ........................213, 215–216 62276 ........................215–216 62278 ........................137 62324 ........................221 62341 ........................221 62354 ........................219 62355 62356 62357 62359 62360 62361 62362 62364 62372 62374 62375 62379 Page ........................219 ........................219 ........................219 ........................219 ........................219 ........................219 ........................219 ........................219 ........................215–216 ........................71–72, 77 ........................71–72, 77 ........................72, 77, 181, 188, 191 62392 ........................193, 195 62399 ........................181 62412 ........................54, 58, 62 62417 ........................171–172 62420 ........................11–12, 91, 99, 105, 133–134 62421 ........................11–12, 91, 105 62422 ........................11–12, 91 62423 ........................11–12, 93 62425 ........................11–12, 111, 120, 127 62430 ........................11–12, 113 62431 ........................11–12, 115 62432 ........................115 62433 ........................11–12, 105 62442 ........................219 62443 ........................219 62449 ........................167 62476 ........................123, 127 62506 ........................223 62507 ........................223 6272 ..........................72, 77 62822 ........................109 63313 ........................89 63326P ......................89 63362P ......................95 63364P ......................95 63399P ......................91 63413 ........................95 63414 ........................95 63418 ........................95 63419 ........................95 63426 ........................111 63462 ........................95, 133–134 63463 ........................91, 99, 105, 133– 134 63464P ......................89, 113 6356 ..........................31, 35, 37, 43– 44, 53–54, 58, 62, 72, 77, 81, 83, 95, 117, 171– 172, 175, 178– 179, 181, 187– 188, 191, 250, 273 63766 ........................178–179 63771P ......................253 63772 ........................253 63773 ........................253 64079 ........................147 65269 ........................15, 21 65278 ........................15, 17, 23, 25 65355 ........................93 65453 ........................145 65454 ........................147 65456 ........................147 65473 ........................95, 97, 103, 133– 134 65487 ........................89 65488 ........................93 65490 ........................93 65491 ........................93 65492 ........................93 Z-80/60 Part Number Page 65493 ........................93 65494 ........................93 65495 ........................89 65496 ........................93 65497 ........................91 65498 ........................91 65499 ........................89 6550 ..........................283 65500 ........................91 65501 ........................91 65503 ........................89, 137 65504 ........................89 65505 ........................93 65506 ........................93 65507 ........................93 65616 ........................67–68 65618 ........................68 65620 ........................12, 133–134 65621 ........................12, 133–134, 137 65622 ........................12, 133–134 65623 ........................12, 133–134 65624 ........................133–134 65625 ........................133–134 65626 ........................12, 53–54, 133– 134 65627 ........................12, 133–134, 139–140 65636 ........................107 65638 ........................107 65770 ........................139–140, 147 6584 ..........................119–120 65846 ........................51 65853 ........................91, 111 65892 ........................145 6595 ..........................83, 289 6605 ..........................68 6607 ..........................35, 37, 44, 153– 154 6637 ..........................81, 127, 131, 143, 158 6638 ..........................31, 35, 37, 43– 44, 53–54, 57– 58, 61–62, 66– 68, 72, 77, 81, 83, 89, 91, 95, 97, 101, 111, 117, 119–120, 127, 129, 131, 133–134, 137, 139–140, 143, 145, 153–154, 157–158, 161, 171–172, 178– 179, 181, 187– 188, 191, 249– 250, 253, 255, 257, 261, 265, 267, 289, 297, 303, 305 66399 ........................11–12 66472 ........................303, 305, 307 6653 ..........................97 6666 ..........................83 66777 ........................97 66811 ........................72 66812 ........................72, 77, 183, 185, 187–188, 191 66813 ........................185, 187–188, 191 66815 ........................191 66816 ........................71–72, 77 66817 ........................77, 185, 187– 188, 191 66818 ........................71–72, 77, 183 66821 ........................71–72, 77, 183 6700 ..........................77 Part No. 88618 April 2016 Part Number Index (continued) Part Number Page 67349 ........................93 67537 ........................145 67723 ........................149–150 6782 ..........................43–44, 53–54, 58, 61–62, 81, 89, 91, 97, 123, 127, 133–134, 139–140, 145, 157–158, 247, 270, 277–278, 283, 289 6833 ..........................145, 187–188, 191, 303, 305, 307 6878 ..........................175, 255 6884 ..........................297 6886 ..........................53–54, 57–58, 61–62, 66–68, 89 6888 ..........................53–54, 57–58, 61–62, 77, 81, 83, 91, 95, 97, 101, 137, 145, 153–154, 157– 158, 161, 178– 179, 253, 261, 273, 289, 303, 305, 307 6889 ..........................95, 117, 249– 250, 253, 255, 257, 265, 277– 278, 297, 305 6935 ..........................83, 277–278, 289 69873 ........................197, 203, 215– 216 70219 ........................247 70221 ........................269–270 70227 ........................261 70228 ........................261 70241 ........................203 70247 ........................197 70249 ........................227 70353 ........................261 70367 ........................99, 103, 139–140 70381 ........................123, 127 70385 ........................103 70389 ........................269–270 70398P ......................269–270 70399P ......................269–270 70420 ........................143 70423P ......................147 70425P ......................143 70444 ........................97, 120 70445 ........................123 70448P ......................120 70449 ........................97, 120 70452 ........................109, 147, 153– 154 70454P ......................123 70455P ......................120 70456 ........................123 70465 ........................120 70478P ......................120 70479P ......................119–120 70483 ........................101, 123 70484 ........................269–270 70489 ........................139–140 70492P ......................139–140 70510 ........................261 70514 ........................261 70525 ........................139–140 70527 ........................145 70535 ........................131 7056 ..........................83, 273, 289 7057 ..........................277–278, 289 71259 ........................54, 58, 62 71909 ........................145 Part No. 88618 Part Number Page Part Number 71911 ........................97, 120, 125, 143, 157–158, 261 72043 ........................197, 199, 201, 203, 205–206, 209–210 72047 ........................199, 201, 205– 206, 209–210, 215–216 72053 ........................17 72168 ........................17 72169 ........................17 72243 ........................113 72255 ........................119–120 72265 ........................91 72282 ........................247 72326 ........................72, 77, 181, 188, 191 72327 ........................95, 133–134 72343 ........................140, 158 72355 ........................113 72358 ........................147 7265 ..........................249–250 72875 ........................21, 297 72883 ........................33–35 72999 ........................15 73076 ........................31 7339 ..........................72, 117 73455 ........................33–35, 44 73463-1175 ...............265 73477P ......................178–179 73478P ......................178–179 73500 ........................297 73501 ........................297 73575 ........................103, 178–179 73587 ........................178–179 73610P-S ..................178–179 73717 ........................75, 79 73723 ........................79 73805 ........................77 73807 ........................223 73928 ........................47, 172, 179 73931 ........................178–179 73975 ........................177–179 73976 ........................177–179 73993 ........................89 74006 ........................273, 277–278 74052 ........................289 74092 ........................205–206, 210 74389 ........................41 74439 ........................34–35 74692 ........................15 74902 ........................197, 199, 201, 203, 205–206, 209–210, 213, 215–216, 225 75000 ........................111 75020 ........................105 75041 ........................53–54, 58, 61– 62, 295 75051 ........................37, 41, 129 75052 ........................105 75053 ........................269–270 75061 ........................171–172 75073 ........................81 75076 ........................81 75082P ......................117 75101 ........................33–35, 43–44 75113 ........................53–54 75143 ........................193 75154 ........................133–134 75185 ........................139–140, 145 75253 ........................53–54, 57–58, 61–62, 239–240 75254 ........................239–240 75256 ........................239–240 Page 75257 ........................53–54, 57–58, 61–62, 239–240 75359 ........................111 75360 ........................111 75361 ........................113 75362 ........................113 75363 ........................113 75364 ........................113 75365 ........................113 75366 ........................113 75367 ........................113 75369 ........................113 75370 ........................113 75371 ........................113 75372 ........................113 75373 ........................113 75374 ........................113 75375 ........................113 75377 ........................113 75378 ........................113 75379 ........................113 75380 ........................113 75381 ........................115 75382 ........................115 75383 ........................115 75384 ........................115 75385 ........................115 75386 ........................115 75387 ........................115 75388 ........................115 75389 ........................115 75390 ........................115 75391 ........................115 75392 ........................115 75393 ........................115 75394 ........................115 75395 ........................171–172 75398 ........................117 75399 ........................117 75416 ........................115 75417 ........................115 75418 ........................115 75419 ........................115 75420 ........................115 75421 ........................115 75422 ........................115 75423 ........................115 75433 ........................247 75443 ........................193, 195 75444 ........................193, 195 75445 ........................193, 195 75446 ........................193, 195 75447 ........................193, 195 75448 ........................193, 195 75449 ........................193, 195 75473 ........................113 75484 ........................11–12 75519 ........................250 75617-1025 ...............307 75617-1538 ...............305 75617-1550 ...............307 75617-1675 ...............303, 305 75617-2075 ...............307 75617-2275 ...............303, 305, 307 75617-4788 ...............305 75617-6275 ...............305, 307 75617-6475 ...............303, 305 75631-3700 ...............31 75632-300 .................31 75636 ........................303, 305, 307 75640 ........................99 75719 ........................161 75854 ........................54, 58, 62 75855 ........................54, 58, 62 77014 ........................163 77048 ........................183 Z-80/60 Part Number Page 7713 ..........................95, 179, 265 77139 ........................83 77170 ........................139–140 77181 ........................157–158 77219 ........................53–54, 139–140 77295 ........................12, 139–140, 157–158 77351 ........................181, 188, 191 77402 ........................91, 97 77477 ........................107 77489 ........................203 77490 ........................199, 201, 205– 206, 209–210 77491 ........................199, 205–206 77492 ........................199, 201, 205– 206, 209–210 77493 ........................199, 201, 205– 206, 209–210 77494 ........................199, 201, 205– 206, 209–210 77495 ........................215–216 77496 ........................215–216 77498 ........................213 77499 ........................213 77500 ........................213 77501 ........................215–216 77502 ........................213, 215–216, 225 77503 ........................239–240 77504 ........................219 77505 ........................219 77506 ........................219 77507 ........................197 77508 ........................197 77509 ........................71–72 77510 ........................71–72 77511 ........................181 77513 ........................163 77514 ........................169 77515 ........................163 77516 ........................167 77517 ........................171–172 77518 ........................171–172 77519 ........................43–44 77525 ........................34–35 77526 ........................34–35 77527 ........................33–35 77536 ........................53–54, 133–134 77540 ........................133–134 77541 ........................133–134 77542 ........................133–134 77543 ........................134 77544 ........................134 77545 ........................133–134 77550 ........................133–134 77551 ........................133–134 77615 ........................165 77662 ........................181 77664 ........................265 77675 ........................53–54, 57–58 77683-S .....................265 77692 ........................179 77694 ........................161 77735 ........................203 77736 ........................107 77783 ........................255 77785P ......................299 77797 ........................303, 305, 307 77806 ........................33–35, 44 77819 ........................227 77821 ........................133–134 77822 ........................137 77825 ........................161 77838 ........................177–179 77840 ........................177–179 77844 ........................179 319 April 2016 Part Number Index (continued) Part Number Page 77847 ........................133–134, 137 77848 ........................137 77849 ........................137 77850 ........................133–134 77851 ........................249–250 77853 ........................299 77896 ........................165 77951 ........................165 77952 ........................165 77968P ......................179 78736 ........................127, 131 7935 ..........................273 80358 ........................149–150 80605 ........................267 81062P ......................257 81069 ........................269–270 81096 ........................273 81110 ........................33–35 81128 ........................91, 97 81197 ........................81 81199 ........................91, 111 81329 ........................81 81330 ........................43–44 81331 ........................68 81341 ........................167 81342 ........................167 81347 ........................167 81366 ........................67–68 81368 ........................297 81378 ........................43–44 81381 ........................33–35 81382 ........................33–35 81383 ........................34–35 81385 ........................167 81417P ......................137 81418P ......................137 81420 ........................134 81421P ......................133–134 81424 ........................133–134 81425 ........................133–134 81426 ........................133–134 81427 ........................133–134 81458 ........................273 81462P ......................117 81463P ......................117 81464P ......................117 81466 ........................269–270 81467 ........................111, 120, 127 81468 ........................111, 120, 127 81469 ........................111 81470 ........................111 81471P ......................111 81473 ........................113 81481 ........................137 81488 ........................181, 185, 187– 188, 191 81498 ........................43–44 81516 ........................66–68 81522 ........................161 81532 ........................303, 305 81551 ........................71–72, 77, 181, 188, 191 81558 ........................273 81559 ........................273 81562 ........................161 81570 ........................273 81578 ........................83 81598 ........................43–44 81609 ........................44 81610 ........................44 81615 ........................109 81615P ......................161 8170 ..........................161 81700 ........................259 81703P ......................133–134 81724 ........................161 320 Part Number Page Part Number 81731P ......................133–134 81752 ........................165 8177 ..........................43–44, 89, 101, 113, 120, 133– 134, 145, 157– 158, 163, 169 81777 ........................167 8178 ..........................43–44, 157–158 81781 ........................111 81782 ........................111 81784 ........................293 81785 ........................293 81802 ........................307 81829P ......................53–54, 57–58, 61–62 81834 ........................65–68 81837 ........................133–134, 293 81850P ......................273 81852 ........................269–270 81861P ......................133–134 81868P ......................81 81869P ......................81 81874 ........................81 81876 ........................81 81877P ......................133–134 81878 ........................161 81906-700 .................111 81923 ........................169 81928 ........................169 81931P ......................169 81932P ......................169 81934 ........................169 81983-S .....................39 81985-S .....................39 82161 ........................15 82202 ........................17 82204 ........................17 822087 ......................131 822224 ......................191 82237 ........................17, 21, 277–278, 283 82244 ........................259 82246 ........................23 822613 ......................187–188 82268 ........................19, 27 82269 ........................15, 23 822759 ......................307 822764 ......................307 822768 ......................307 822769 ......................307 82281 ........................21, 29 822949 ......................185 822950 ......................185 822951 ......................185 82296 ........................15, 17 823012 ......................131 823013 ......................131 82308 ........................21, 29 82312 ........................17, 25 823135 ......................131 82314 ........................19 823143 ......................129 823144 ......................127 823147 ......................127, 129 823229 ......................129 823239 ......................127 82366 ........................15 823703 ......................127 823751 ......................105, 125 823804 ......................77 82384 ........................19 824027 ......................103, 105, 109, 267, 307 824029 ......................103, 109, 267, 301, 307, 311 82403 ........................17 Page 824032 ......................267 824059 ......................61–62 824060 ......................309 824061 ......................267 824069 ......................309 824078 ......................267, 307 824079 ......................103, 105, 109 824090 ......................103, 109 824095 ......................267 82410 ........................21 824109 ......................62 824113 ......................62, 309 824116 ......................179 824120 ......................103, 309 824132 ......................103 824164 ......................163, 167 82422 ........................21, 29 824220 ......................103 824227 ......................307 824351 ......................131 824507 ......................105 824600 ......................129 824673 ......................131 82472 ........................27 82473 ........................25 82481 ........................25 82487 ........................23, 29 825020 ......................267 825218 ......................129 825239 ......................125 825240 ......................161 82544 ........................23, 25 82545 ........................29 82548 ........................29 8255 ..........................31, 35, 39, 41, 44, 66–68, 140, 165, 167 825532 ......................191 825759 ......................43–44 82577 ........................29 825907 ......................103 825939 ......................127 825947 ......................263 825948 ......................263 826000 ......................131 82601 ........................29 82602 ........................29 82603 ........................29 82604 ........................29 826060 ......................105 82607 ........................23, 25 826152 ......................129 826211 ......................109, 131 826212 ......................109, 131 826635 ......................79 826636 ......................79, 125 826637 ......................79, 103 82671 ........................23, 29 826710 ......................103 826765 ......................103 826791 ......................179 826792 ......................179 826793 ......................179 826794 ......................179 826795 ......................125 826822 ......................125 826825 ......................129 826835 ......................125 826859 ......................125 826871 ......................131 826873 ......................131 826874 ......................125 82862 ........................21, 283 82908 ........................31, 39 82924 ........................23 82989 ........................15, 17 Z-80/60 Part Number Page 82990 ........................23, 25 83009 ........................67–68 83048 ........................133–134 83098 ........................193, 195 83124 ........................67–68 83130 ........................31 83135 ........................133–134 83141 ........................227 83142 ........................227 8357 ..........................54, 58, 62 84080 ........................285 84134 ........................203 84135 ........................197, 203 84137 ........................197 85053 ........................120 85124 ........................105 8516 ..........................61–62, 83, 97, 99, 101, 131, 137, 147, 165, 171–172, 269– 270, 273, 277– 278, 299 85300 ........................297 88016P ......................169 88021P ......................169 88022 ........................169 88027 ........................167 88032 ........................169 88044P ......................54, 58, 62 88045P ......................53–54, 58, 61–62 88046P ......................53–54, 58, 61–62 88054 ........................183 88055-S .....................71–72 88056 ........................71–72 88057 ........................72, 77 88061P ......................181 88063 ........................188 88064 ........................119–120 88065 ........................163, 165 88066 ........................31, 35, 39 88067 ........................31, 39, 41 88069 ........................39, 41 88074 ........................163 88075 ........................163 88077 ........................163, 169 88078 ........................163 88079 ........................163 88082P ......................44 88083P ......................44 88085P ......................83 88090 ........................53–54 88091 ........................53–54 88092P ......................44 88096P ......................169 88097P ......................72 88098P ......................71–72 88100 ........................133–134 88103 ........................43–44 88105P ......................53–54, 58, 61–62 88106P ......................81 88107 ........................53–54, 57–58, 61–62, 169 88113 ........................199, 201, 205– 206, 209–210 88114 ........................205–206 88119 ........................175 88120P ......................83 88121P ......................53–54, 57–58, 61–62 88130 ........................181 88131 ........................181 88132 ........................75 88133 ........................75 88134 ........................75, 111 88135 ........................75, 89 88136 ........................75, 133–134 Part No. 88618 April 2016 Part Number Index (continued) Part Number 88137 88138 88139 88140 88141 88142 Page ........................75 ........................75 ........................43–44 ........................181 ........................71–72, 75 ........................181, 187–188, 191 88143 ........................247 88147 ........................43–44 88149 ........................165 88150 ........................71–72, 77 88153 ........................165 88154 ........................53–54, 57–58, 61–62, 161 88155 ........................53–54, 57–58, 61–62 88156 ........................65–68 88157 ........................161 88158 ........................161 88159 ........................85, 87 88160 ........................85, 87 88162 ........................85 88164 ........................85, 87 88167 ........................85, 87 88173P ......................111 88174P ......................269–270 88175P ......................133–134 88177 ........................71–72, 77 88190P ......................137 88199P ......................133–134 8819P ........................95 88201P ......................269–270 88202P ......................269–270 88210P ......................44 88212 ........................68 88213 ........................259 88214 ........................259 88215 ........................259 88216 ........................259 88225 ........................31 88226 ........................31 88227P ......................53–54, 57–58, 61–62 88240 ........................81 88241 ........................39, 41 88258 ........................33–35 88259 ........................33–35 88263 ........................255 88265P ......................83, 85, 87 88266P ......................83 88270 ........................53–54, 58, 61–62 88273 ........................171–172 88274 ........................163 88278 ........................163 88280 ........................171–172 88283 ........................171–172 88287 ........................181, 188, 191 88288 ........................181 88290 ........................171–172 88291 ........................65–68 88293 ........................65–68 88295 ........................275 88299-82400 .............275 88300-36900 .............275 88301P ......................255 88302 ........................255 88303P ......................255 88304P ......................255 88305 ........................255 88306P ......................255 88307P ......................255 88308P ......................255 88309 ........................255 88310P ......................255 88314P ......................66–68 88315 ........................77 Part No. 88618 Part Number Page Part Number 88317 ........................71–72 88329 ........................249–250 88330 ........................247 88343P ......................169 88345 ........................167 88349 ........................31, 39, 41 88351 ........................43–44 88352 ........................269–270 88353 ........................239–240 88356-175R7 .............44 88356-42133 .............171–172 88356-43103 .............65–68 88356-44163 .............165 88356-444P3 .............163, 169 88359 ........................163 88360 ........................165 88361 ........................169 88362 ........................165 88363 ........................171–172 88364 ........................65–68 88366 ........................169 88367 ........................169 88368 ........................65–68 88374 ........................269–270 88377-1400 ...............265 88382 ........................44 88383 ........................44 88384 ........................303, 305 88385 ........................303, 305 88390 ........................303, 305, 307 88398 ........................83 88399 ........................83 88406 ........................283 88423P ......................255 88424P ......................255 88425 ........................255 88426P ......................255 88427P ......................255 88428 ........................255 88429P ......................255 88430 ........................255 88431P ......................255 88432 ........................255 88441-3640 ...............239–240 88450 ........................139–140 88454-6604 ...............239–240 88482 ........................47 88483 ........................47 88486 ........................91 88492 ........................261 88493 ........................261 88507 ........................175 88508 ........................175 88512 ........................91, 119–120 88516 ........................171–172 88606P ......................253 88607P ......................253 88609-S .....................253 88648 ........................169 88757 ........................139–140 88777-S .....................247 88788P ......................165 88847 ........................139–140 88904 ........................249–250 88906 ........................171–172 8914 ..........................53–54, 58, 61– 62, 72, 181, 265 8915 ..........................81, 111, 131, 267 89299 ........................197 89307 ........................215–216 89310 ........................197, 203, 213, 215–216 89312 ........................215–216 89719 ........................285 89755 ........................267 89759 ........................105 Page 89765 ........................11–12 89811 ........................147 89812 ........................147 89813 ........................147 89871-8448 ...............231 89894P ......................269–270 89908 ........................269–270 89917P ......................145 89959 ........................261, 263 89973 ........................139–140 89997 ........................117, 119–120 89998 ........................117, 119–120 90319 ........................11–12 9145 ..........................44 93500 ........................11–12 94324-1400 ...............261 94324-3450 ...............99 94324-500 .................261 94326-S .....................179 94327 ........................11–12, 85, 87 94374-2630 ...............231 94374-2730 ...............235, 237 94374-2830 ...............231 94374-2930 ...............233, 235, 237 94374-3530 ...............239–240, 281 94374-3730 ...............239–240, 281 94374-4030 ...............281 94374-5430 ...............231 94390-S .....................179 94397 ........................171–172 94448 ........................267 94460-S .....................267 94493-S .....................265 94524 ........................71–72 94549 ........................267 94600 ........................269–270 94620 ........................67–68 94621 ........................68 94622 ........................68 94623 ........................68 94624 ........................68 94625 ........................68 94626 ........................68 94627 ........................181 94628 ........................71–72 94643 ........................267 94723 ........................47 94726 ........................47 94745P ......................178–179, 249– 250 94747 ........................68 94757 ........................277–278 94759 ........................277–278 94760 ........................277–278 94762 ........................11–12, 103 94765 ........................277–278 94789 ........................31 94791 ........................31 94792 ........................31 94793 ........................31 94794 ........................31 94795 ........................31 94796 ........................31 94889 ........................105 94947 ........................181 9596 ..........................249–250 9599-S .......................249–250 96236 ........................273 96770 ........................131 97128 ........................65–68, 165, 169, 171–172 97231 ........................65–68, 169 97461 ........................105 97473 ........................107 97576 ........................17 97579 ........................21, 283 Z-80/60 Part Number Page 97592 ........................17 97602 ........................17 97758 ........................17 97815 ........................21, 29, 178–179 97875 ........................15, 21 97887 ........................21 97890 ........................15, 21 98692 ........................34–35 99778 ........................295 T106954 ....................65–68 T106955 ....................65–68 T106956 ....................65–68 T106957 ....................65–68 T107605 ....................115 T107606 ....................115 T107736 ....................221 T107884 ....................171–172 T108732 ....................119–120 T108733 ....................119–120 T108734 ....................119–120 T110762 ....................81 T111507 ....................51 T111608 ....................285 T111609 ....................285 T111610 ....................285 T111611 ....................285 T111612 ....................285 T111613 ....................285 T111766 ....................277–278 T112560 ....................289 T112561 ....................289 T112563 ....................273 T112626 ....................193, 195 T112720 ....................289 T112773 ....................21, 29 T113655 ....................277–278 T114022 ....................277–278 T114023 ....................277–278 T114678 ....................119–120 321 April 2016 Part Description Index The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part is used on. 1 12VDC PROPORTIONAL VALVE.....289 2 207 HYD MOTOR ASSY, GEN.....289 2WS MANIFOLD W/O OSC......201 4 4WS MANIFOLD W/O OSC......209–210 6 6' TRI-ENT ASSY W/DECALS A/SOA......249– 250 6' TRI-ENT ASSY W/DECALS ANSI....249–250 6' TRI-ENT ASSY W/DECALS AUSTR.....249– 250 6' TRI-ENT RAIL W/DECALS A/SOA.....250 6' TRI-ENT RAIL W/DECALS ANSI.....249–250 6' TRI-ENT RAIL W/DECALS AUSTR......249– 250 8 8' TRI-ENT ASSY W/DECALS A/SOA......249– 250 8' TRI-ENT ASSY W/DECALS ANSI....249–250 8' TRI-ENT ASSY W/DECALS AUSTR.....249– 250 8' TRI-ENT ASSY W/DECALS CE.....249–250 8' TRI-ENT RAIL W/DECALS A/SOA.....250 8' TRI-ENT RAIL W/DECALS ANSI.....249–250 8' TRI-ENT RAIL W/DECALS AUSTR......249– 250 8' TRI-ENT RAIL W/DECALS CE/UK........249– 250 A ACC,AIR PRE-CLEANER,FORD T2.....261 ACC,TFAAS FALL ARREST,6FT FR.....311 ACC,TFAAS FALL ARREST,6FT SYM.....311 ACC,TFAAS FALL ARREST,6FT WORD.....311 ACC,TFAAS FALL ARREST,8FT FR.....311 ACC,TFAAS FALL ARREST,8FT SYM.....311 ACC,TFAAS FALL ARREST,8FT WORD.....311 ACCESSORY,OPERATOR PROT STRUCT.....309 ACCUMULATOR, 5CU IN 500 CHARGE.....221 ACCUMULATOR,500 PSI,HYDAC.....219 ACTIVATOR,STEER SENSOR.....31, 35, 37 ADAPTER 3/8 FNPT X M16.....97 ADAPTER, 2" TO 1.8", PERK 404F.....105 ADAPTER, AIR HOSE, PERK 404F.....105 ADAPTER,1/4 FNPT X 1/2-20 UNF.....99 ADAPTER,140139-8-6.....99, 149–150 ADAPTER,DEUTZ OIL DRAIN.....111 ADAPTER,MIXER, TME27.....149–150 ADAPTER,NPT 6-4.....57–58 ADAPTER,OIL DRAIN,GM 3.0L.....133–134 ADAPTER,WELDER,208-220.....283 ADJUSTABLE STRAP ASSY.....265 ADPTR,ST. THR 3/4-16 FEM PIPE.....91 ADPTR,STR FEM INV 45D 1/4X1/4.....91 AIR CLEANER BRACKET, PAINTED.....91 322 AIR CLEANER CAP/ FORD/NOLFF***.....139– 140, 157–158 AIR CLEANER,FORD,T3.....139–140, 157–158 AIR CLEANER,NELSON.....111, 120, 127 AIR CLEANER,NELSON***...91, 99, 105, 133– 134 Air Intake Hose.....143 ALARM PKG,(BEACON,TRVL,DESCNT)....247 ALARM,AUDIO,SUPERBOOM*.....72, 77, 181, 188, 191 ALARM,WARBLE TONE 5-30 VDC***.....77 ALTERNATOR - 85 AMP, INT REGU.....107 ALTERNATOR STAY,DEUTZ F4L913.....115 ALTERNATOR, DEUTZ (55AMP) ***.....115 ALTERNATOR, DEUTZ,BF4L2011***.......119– 120 ALTERNATOR, GM3.0L ENGINE.....137 ALTERNATOR, PERKINS (53883).....89 ALTERNATOR,LRG-423 RE-BUILT*.........139– 140, 145 ALTERNATOR,PERKINS 800 SERIES.....99 ALTERNATOR,STAY,DEUTZ,F4L913.....115 ALTERNATOR,TME2.7L ENGINE.....149–150 ANGLE,RING GUARD *PAINTED.....257 ASSEMBLY RESET SWITCH.....301 ASSEMBLY, MED. PRESS. FILTER,.....83 ASSEMBLY,CABLE,TAPESWITCH.....301 ASSEMBLY,FOOT SWITCH.....178–179 ASSEMBLY,LCD HEATER ALC1000.....71–72, 77 ASSEMBLY,TAPESWITCH.....301 ASSEMBLY,TIRE,445D50/710,LH.....33–35 ASSEMBLY,TIRE,445D50/710,RH.....33–35 ASSM, GEN. ONLY, 110V, 60HZ.....285 ASST,OVERFLOW BOTTLE,TME27........153– 154 ASSY HEATER, MODEL 18, 120V.....295 ASSY HEATER, MODEL 18, 240V.....295 ASSY, BATTERY HEATER, 120V.....295 ASSY, BATTERY HEATER, 240V.....295 ASSY, BRACKET, CONTACT BLOCK.....72, 77 ASSY, CIRCUIT BREAKER 20A.....71–72, 77 ASSY, CONTROL BOX, PCON, Z80........187– 188 ASSY, ELECTRIC SWIVEL, 6 CONTA.......65– 68 ASSY, FUEL PICKUP TUBE.....61–62 ASSY, HYD/ELEC 6 PORT/6 CONT.....65–68 ASSY, HYDRAULIC SWIVEL, 6 PORT.......65– 68 ASSY, LS, LOAD SENSE, ALC1000.....267 ASSY, TELEMATICS CONN. BOX.....61–62 ASSY,120V HEATER, HYD TANK.....295 ASSY,240V HEATER, HYD TANK.....295 ASSY,BRACKET,KS CONTACT BLOCK.....72 ASSY,BRKT,CNTRL BOX W/FASTNRS.....301 ASSY,ENCLOSURE,WELDER GEN........277– 278 ASSY,ENGINE HEATER,120V.....295 ASSY,ENGINE HEATER,240V.....295 ASSY,FOUR LINK CABLE TRACK***.....165 ASSY,FUEL HOSE.....61–62 ASSY,FUEL TANK Z80.....53–54, 57–58 ASSY,MODULE,CONTROL UNIT,OPA.....301 ASSY,NON-STEER AXLE W/BEARINGS.....44 ASSY,RELAY SOCKET, AUTO.....61–62 Z-80/60 ASSY,STEER AXLE NON OSC,W/BEAR....43– 44 ASSY,STEER AXLE, W/BEARINGS.....41 ASSY,TFAAS TRACK,6FT FR.....311 ASSY,TFAAS TRACK,6FT SYM.....311 ASSY,TFAAS TRACK,6FT WORD.....311 ASSY,TFAAS TRACK,8FT FR.....311 ASSY,TFAAS TRACK,8FT SYM.....311 ASSY,TFAAS TRACK,8FT WORD.....311 ASSY,Z80 LOWR PRIM BOOM W/SYM.....169 ASSY,Z80 LOWR PRIM BOOM W/WORD.....169 ASSY,Z80 YOKE, W/BEARINGS,L.....41 ASSY,Z80 YOKE, W/BEARINGS,RT.....41 AUX TOP RAIL,6'(1.25")SERVICE.....249–250 AUX TOP RAIL,6',SWG GT, SRV.....249–250 AUX TOP RAIL,6FT,PTD.....249–250 AUX TOP RAIL,8'(1.25")SERVICE.....249–250 AUX TOP RAIL,8',SWG GT, SRV.....249–250 AUX TOP RAIL,8FT,PTD.....249–250 B BACKING PLATE,BOTTOM,RISER.....255 BACKING PLATE,TOP,RISER PAINTE.....255 BAFFLE,INTAKE,Z80 PERKINS.....97 BALL STUD**.....81 BAR,AXLE ROTATION STOP PAINT.....44 BAR,HARNESS CONNECTOR MOUNT.....145 BASE & PLAT CONTROL COVERS.....253 BASE ENCLOSURE,RED,OPA.....301 BASE WITH 1 NC CONTACT, E-STOP......77, 185, 187–188, 191 BASE, W/1 N.O. CONTACTS***.....191 BASE,W/2 NC CONTACTS***.....77 BASE,W/3 N.C.& 3 N.O......71–72 BASE,WITHOUT CONTACTS...71–72, 77, 183 BATT.CABLE,00,POS.,RED,76".....161 BATTERY CABLE,2/0,BLACK,64".....161 BATTERY HOLD DOWN,GROUP 31.....161 BATTERY TRAY,FORMING,PAINTED.....161 BATTERY,12V DEEP CYC 5/16"STUD.....161 BATTERY,12V,1000 CCA GRP 31.....161 BEARING KIT.....34–35 BEARING KIT,INNER (88921).....67–68 BEARING KIT,OUTER (88921).....67–68 BEARING KIT,PLAT ROTATOR,SUPER....171– 172 BEARING KIT,WHEEL HUB (102778).....34–35 BEARING NUT***.....49, 51 BEARING TURNTABLE SEAL***.....66–68 BEARING, 1.5IDX1.75ODX2.00L.....171–172 BEARING, TAPERED - ASSY.....49, 51 BEARING,1.00IDX1.25ODX1.00L.....31, 39, 41 BEARING,1.25 ID X 1.5 OD X .75.....171–172 BEARING,1.25IDX1.5ODX1.00L.....171–172 BEARING,1.5IDX1.75ODX0.75L.....171–172 BEARING,1.5IDX1.75ODX1.0L.....171–172 BEARING,1.75IDX2.00ODX1.25L.....41 BEARING,1.75IDX2.00ODX1.50L.....31, 39, 41 BEARING,2.25IDX2.50ODX1.50L*.....163 BEARING,2.25IDX2.75ODX2.00L.....163, 165 BEARING,2.50IDX2.75ODX2.00L...31, 39, 41, 44 BEARING,3.0"ID X 3.25OD X 1.25.....163 BEARING,BALL DRIVE SHAFT.....33–35 Part No. 88618 April 2016 Part Description Index (continued) BEARING,FL,1.25IDX1.41ODX1.50L.......171– 172 BEARING,FL,1.25IDX1.5ODX1.25L.....161 BEARING,FL,2.25IDX2.50ODX1.33L.....163 BEARING,GARLOCK,12FDU12.....267 BEARING,INNER CONE.....31 BEARING,MOTOR.....285 BEARING,OUTER CONE.....31 BEARING,THRUST WASHER***.....51 BEARING,TURNTABLE.....66–68 BELL HOUSING KIT, FORD 425EFI.....147 BELT GEN BRKT UPGRADE KIT.....269–270 BELT GUARD W/DECAL PERKINS.....101 BELT, (NAPA 9360).....269–270 BELT, V (PERKINS 404).....11–12 BELT,AX32.....269–270 BELT,AX33***.....269–270 BELT,AX35.....269–270 BELT,AX36.....269–270 BELT,AX38***.....269–270 BELT,FEAD, TME 2.7L ENGINE.....149–150 BELT,SERPENTINE,LRG425 EFI***.....12, 147 BELT,TIMING,FORD LRG423/425EFI......139– 140, 147 BELT,V KIT, PERKINS 704-30.....11–12, 93 BELT,V, ALTERNATR.DEUTZ F4L913.....115 BELT,V, BLOWER, DEUTZ F4L913......11–12, 115 BELT-FAN, GM 3.0L ENGINE.....12, 133–134, 137 BLANKET,BATTERY.....293 BOLT,CARRIAGE,1/4-20 X .75,G2.....175, 255 BOLT,CARRIAGE,3/8-16 X1.50,G5.....269–270 BOLT,CARRIAGE,M8X1.25X25,DEUTZ.....115 BOLT,CRANKSHAFT,TME27.....149–150 BOLT,FLANGE,5/8-11X1.5"GR8 PLT.....125 BOLT,HEX-UNC(.250-20, .500G).....51 BOLT,HEX-UNC(.375-16).....49 BOLT,PULLEY,GM.....269–270 BOLT,SCREW,WHEEL DRIVE CAP.....34–35 BOLT,WHEEL DRIVE CAP(106122).....34–35, 49 BOLT-FLANGE,M6 X 22MM(52573).....147 BOOM,PRIMARY ASSY W/SYMB,Z80.....165 BOOM,PRIMARY ASSY W/WORD,Z80.....165 BOOT GUARD, JOYSTICK 62390/91.....193 BOOT(BELLOWS),E-STOP,BLACK.....72, 183, 185, 187–188, 191 BOOT, ROCKER JOYSTICK 75565.....193, 195 BOOT,BATTERY TERMINAL,RED.....161 BOOT,JOYSTICK.....193, 195 BOOT,POWER,RECEP,2 WAY.....65–68 BOOT,SOLENOID,29073.....117 BOOT,TOGGLE SWITCH,SHORT*...181, 185, 187–188, 303, 305, 307 BOT.CLAMP,ARCTIC HOSE CBLTRK.....165 BOTTLE,COOLANT RECOVERY,3.7***.....99, 103, 139–140 BOX, GROUND CONTROL.....77 BOX,GROUND CONTROL,PAINT.....71–72 BOX,GROUND CONTROL,Z80.....71–72 BOX,INSTRUCTION STORAGE.....179 BRACE,UPPER RADIATOR SUPPORT,.....103 BRACKET, STRUT BRACE.....129 BRACKET,1K OHM 10-TURN POT**.......277– 278 BRACKET,AIR CLEANER,MUFFLER.....97 BRACKET,AIR CLEANER,PAINTED........133– 134 Part No. 88618 BRACKET,AIR CLEANER/EXHAUST PT....111 BRACKET,AIRLINE TO PLATFORM.....275 BRACKET,BATTERY CABLE.....131 BRACKET,CABLE TRACK,MOVING END.....165 BRACKET,CONTACT CLAMP***.....71–72 BRACKET,CONTROL UNIT.....301 BRACKET,EXPANSION TANK, LEFT M.....129 BRACKET,EXPANSION TANK,DEUTZ 2.....129 BRACKET,FAN SHROUD,LH PAINTED.....97 BRACKET,FAN SHROUD,RH,PAINTED.....97 BRACKET,FUEL PUMP PAINTED.....101 BRACKET,GENERATOR 12KW.....289 BRACKET,GENERATOR 12KW,PTD.......277– 278, 285 BRACKET,GENERATOR MOUNT.....269–270 BRACKET,GENERATOR-DEUTZ.....269–270 B R A C K E T, H E AT SHIELD REAR,TME27.....149–150 BRACKET,HEAT SHIELD,FRNT,TME27....149– 150 BRACKET,HYD.ROTATOR MOUNT MNT.....65–68 BRACKET,HYDRAULIC WELDER Z80.....283 BRACKET,IGNITION COIL,TME27.....153–154 B R A C K E T , I N T A K E PIPE,MOUNT,DEUT.....105, 125 BRACKET,LEG,RLY BLOCK.....85, 87 BRACKET,LINCOLN WELDER,PNTD.....283 BRACKET,LOWER RAD,TME27.....153–154 BRACKET,LOWER RADIATOR.....103 BRACKET,MAP SENSOR,PAINTED........139– 140 B R A C K E T , M U F F L E R MOUNT,PAINTED.....133–134 BRACKET,MUFFLER SUPPORT PAINTD....99 BRACKET,PBAS MOUNT PAINTED.....165 BRACKET,POWER TO PLAT TBOX,PNT....283 BRACKET,POWER TO PLAT, DOM......273 BRACKET,POWER TO PLAT, UK.....273 BRACKET,PRECLEANER PAINTED.....261 BRACKET,PRIMARY BOTTOM WIPER.....255 BRACKET,PRIMARY SIDE WIPER.....255 BRACKET,PRIMARY SIDE WIPER LH.....255 BRACKET,PRIMARY TOP WIPER.....255 BRACKET,RADIATOR SUP,TME27.....149–150 BRACKET,RADIATOR SUPPORT PAINT.....133–134 BRACKET,RADIATOR SUPPORT PNTD.....97 BRACKET,RETURN FILTER.....53–54, 57–58, 61–62 BRACKET,RING GEAR.....257 BRACKET,RISER SIDE WIPER.....255 BRACKET,RISER,BOTTOM PAINTED.....255 BRACKET,SOLENOID PAINTED.....97 BRACKET,UPPER RADIATOR.....103 BRACKET,UPPER SUPPORT,TME27.....154 BRACKET,V275S WELD LEADS***.....283 B R A C K E T, W E L D E R MNT SUPPORT,PNT.....283 BRACKET,WELDER SUPPORT,PNT.....283 BRACKET,WIPER,SIDE,RISER,LH.....255 BRACKET,WIPER,SIDE,RISER,RH.....255 BRACKET,WIPER,TOP,RISER PAINTE.....255 BRACKET-FUEL FILTER (52567).....145 BRAKE DISC KIT (81383).....34–35 BRAKE DISC, KIT (81381).....34–35 Brake Lining Kit.....49 BRAKE LINING KIT (121291).....51 Z-80/60 Brake Piston and Spring Kit.....34–35 BRAKE PORT HARDLINE.....68 Brake Replacement Kit.....49 Brake Seal Kit.....49 BRAKE TUBING.....66–68 BRAKE TUBING***.....67–68 BRAKE,900 IN*LB.....68 BREAKER, 25 AMP, GEN.....289 BREAKER,15 AMP,GEN.....289 BREATHER PIPE, TD 2011L04I.....123 BREATHER,RESERVOIR 3 MICRON***.....53– 54, 57–58, 61–62 BRIDGE,50A FULL WAVE**.....285 BRKT,AIR CLEANER ORIENTATION**......91, 99, 105, 133–134, 139–140, 157–158 BRUSH 3/8 X 1/4 X 15/16(36928).....285 BRUSH ENDBELL ASSEMBLY (89719).....285 BRUSH HOLDER ASSY, 2500W GENER...285 BULB,WORKLIGHT,12V 35W.....247, 250 BUMPER, PLASTIC, 1.25 O.D..........249–250, 297, 303, 305, 307 BUMPER,BATTERY BOX & RAILS...249–250, 253 BUMPER,RUBBER***.....267 BUMPER,RUBBER,.75 X .50H,STUD......253, 311 BUMPER,RUBBER-1 X 1.25.....53–54, 58, 61– 62, 81, 161, 247 BUSHING, STRAIN RELIEF, 1".....31 BUSHING,FUEL TANK FITTING (SM)........53– 54, 57–58 BUTTON,PUSH,BLACK W/SEAL***.........185, 187–188, 191 BUTTON,PUSH,RED MUSHROOM HEAD.....72, 77, 183, 185, 187–188, 191 C CABLE SQUEEZE CONN .63-.75.....277–278 CABLE SQUEEZE CONN,4 WIRE.....295 CABLE SQUEEZE CONN......277–278 CABLE TIE,11.5" BLACK.....283 CABLE TIE,4" BLK,HEAT RESISTNT.......178– 179 CABLE TIE,DFT MOUNT,BLK,6.5".....103 CABLE TRACK,STEEL 38 LINKS.....165 CABLE,2/0 WELD LEAD,TWIN Z80L.......277– 278 CABLE,2/0 WELD LEAD,TWIN Z80U.......277– 278 CABLE,BATTERY POSITIVE.....161 CABLE,GROUND,79" W/PIGTAIL.....161 CABLETRACK,30 LINK,GRTRCU2-110.....169 CAP ASSY,COOLANT BOTTLE***.....99, 139– 140 CAP, COOLANT RET SYS(54071).....95, 133– 134 CAP, OIL FILLER.....107 CAP, OIL FILLER-GM 3.0L ENGINE...133–134 CAP, SIDE OIL FILL, PERKINS.....89 CAP,DIAGNOSTIC NIPPLE......231, 233, 235, 237, 239–240 CAP,DISENGAGE,4HP/4HB***.......34–35, 49, 51 CAP,DUST.....31 CAP,FUEL,DIESEL,1/8"VENT(GRN).....53–54 CAP,FUEL,GAS,1/8"VENT(RED).....53–54, 57– 58 CAP,FUEL,GASOLINE 3.5PSI.....57–58, 61–62 CAP,OIL FILL,TME27.....150 323 April 2016 Part Description Index (continued) CAP,OIL FILLER, DEUTZ F4L913.....113 CAP,OIL FILLER, PERKINS.....91 CAP,RADIATOR,PERKINS/FORD........95, 97, 103, 133–134 CAP,RADIATOR,TME27.....154 CAP-DISTRIBUTOR, GM 3.0L.....133–134 CAPACITOR 16 F, GEN.....289 CASTING,AXLE COUNTERWEIGHT.....47 CASTING,CHASSIS WEIGHT.....47 CASTING,DRV.CHAS.COUNTERWEIGHT...47 CASTING,SAE 4 PUMP MOUNT,MACHI.....101, 133–134 CASTING,WASHER,REBOUND.....109 CASTING,WASHER,REBOUND,PAINTED.147, 153–154 CATCH,GRND.CTRL.BOX COVER.....253 CBV ASSEMBLY***.....66–68 CE FIELD SHIM KIT LOAD SENSE.....267 CHAIN,NO.2 (11 LINKS).....303, 305, 307 CHECK VALVE DISC.....221 CIRCUIT BREAKER, 15A.....77 CIRCUIT BREAKER, 35A 3PH.....277–278 CIRCUIT BREAKER, AUTO RESET,6A....119– 120 CIRCUIT BRKR 15A TYPE 2 METAL.....120 CIRCUIT BRKR THERM AUTORESET 6....75, 97, 158 CLAMP RISER CABLETRACK-LEFT....53–54, 57–58, 61–62, 169 CLAMP, 3 INCH.....123 CLAMP, HOSE (53883).....93 CLAMP,0.31,#5 X 1/4,RUB CUSH.....105, 267, 289 CLAMP,0.50,#8 X 1/4,RUB CUSH.....145, 187– 188, 191, 303, 305, 307 CLAMP,0.63,#10 X 1/4,RUB CUSH.....153–154 CLAMP,0.75,#12 X 1/4,RUB CUSH.....77, 103, 153–154, 181, 185, 187–188, 191 CLAMP,1.00,#16 X 1/4,RUB CUSH...149–150, 283 CLAMP,1.00,#16 X 7/16,RUB CUSH........157– 158 CLAMP,1.13,#18 X 1/4,RUB CUSH...303, 305, 307 CLAMP,1.13,#18 X 3/8,RUB CUSH*....277–278 CLAMP,1.25X.5 RUBBER-CUSHION.......178– 179, 265, 297 CLAMP,1.63,#26 X 3/8,RUB CUSH.....157–158 CLAMP,1.75,#28 X 3/8,RUB CUSH*.....145 CLAMP,1.88,#30 X 1/4,RUB CUSH.....97 CLAMP,2 HOSE,PLASTIC,5/8.....127, 131 CLAMP,2.5,#40 X 1/4,RUB CUSH......99, 171– 172 CLAMP,3.0,#48 X 3/8,RUB CUSH.....171–172 CLAMP,5.38,#86 X 3/8,RUB CUSH.....261 CLAMP,CABLE TRACK RISER,R.S......57–58, 61–62, 169 CLAMP,EXHAUST,2.00 PLATED.....103 CLAMP,FORD MUFFLER,PAINTED.....145 CLAMP,HAND RAIL,OPA,6'-8'.....301 CLAMP,HOSE 2 5/16-3 1/4.....91 CLAMP,HOSE,.50.....150, 153–154 CLAMP,HOSE,.63.....131 CLAMP,HOSE,1 EAR, 11/16.....131 CLAMP,HOSE,1.25***.....129, 259 CLAMP,HOSE,1.75.....103, 125, 139–140, 147 CLAMP,HOSE,1EAR,25/32.....131 CLAMP,HOSE,2.00***....97, 99, 103, 105, 125, 127, 139–140, 145, 157–158, 259 324 CLAMP,HOSE,2.25" DIA......95, 133–134, 147 CLAMP,HOSE,2.50"***.....105, 125, 139–140, 143, 154, 157–158, 259 CLAMP,HOSE,3.00"......97, 99, 105, 123, 127, 137, 259, 261, 263 CLAMP,HOSE,3.50.....119–120, 123, 127, 259 CLAMP,HOSE,5.00.....259, 261 CLAMP,HOSE,6.50.....259 CLAMP,HOSE,8.50 DIA***.....259 CLAMP,HOSE,SIZE .25 TO .63...99, 103, 105, 129 CLAMP,MUFFLER, 2.50 INCH....97, 120, 125, 143, 157–158, 261 CLAMP,MUFFLER,1-7/8 IN......143, 153–154 CLAMP,MUFFLER,1.75 INCH.....139–140 CLAMP,RUB CUSH,0.75,#12 X 3/8*.....89, 275 CLAMP,WORKLIGHT.....250 CLAMP-HEAVY DUTY.....111 CLEVIS YOKE-1/4-28,PLTD W/PIN......91, 97, 117, 119–120 CLIP,LCD,GRND.CONTROL.....71–72, 77 CLIP,SPRING,1/4-20 BLACK.....125, 127, 129 COIL ASSY,IGNITION,TME27.....153–154 COIL IGNITION,TME27.....153–154 COIL, 12V, 19972/21623/29069.......213, 215– 216 COIL, ELECTRONIC IGN., FORD.....145, 147 COIL, SOLENOID VALVE.....203 COIL,10V.....213, 215–216 COIL,12V.....215–216 COIL,12V.DO1 VALVE.....285 COIL,GREEN W/ 2 PIN CONNECTOR*....197, 215–216 COIL,SOLENOID VALVE.....221 COIL,SOLENOID VALVE,20W.....209–210 COIL,SOLENOID,HYDAC MANIFOLD.....219 COIL-10V DC***.....277–278 COIL-IGNITION/GM 3.0L ENGINE.....133–134 COLD START PKG,110V,PERKINS.....293 COLD START PKG,PERKINS,BB.....293 COLD START,CONTINENTAL,Z80.....293 COLD START,DEUTZ 913 AND TURBO.....293 COLD START,FORD,Z80.....293 COLD START,GM.....293 COLD WEATHER 120V J BOX ASSY.....295 COLD WEATHER 240V J BOX ASSY.....295 COLLAR,JOYSTICK,CENTER.....195 COMPRESSION LINK,MACHINED.....171–172 CONN MAXI FUSE MODULE,4POS.....85, 87 CONN PLUG 2 WAY ENDCAP DT.....295 CONN PLUG 3 WAY ENDCAP DT.....295 CONN PLUG 4 WAY EXTEND DT.....79 CONN RECEPT,FLANGED.....79 CONN, SAE#4-1/4" NPT.....277–278 CONN,520120-10-12.....281 CONN,520120-16.....239–240 CONN,520120-24.....239–240 CONN,520120-4***....229, 231, 233, 235, 237, 239–240, 243–244 CONN,520120-4-6***........231, 233, 235, 237, 239–240, 243–244 CONN,520120-4-6,.030 ORI.....243–244 CONN,520120-6-8.....229, 233, 243–244 CONN,520120-8***....231, 233, 235, 237, 239– 240, 243–244, 281 CONN,520120-8-10.....239–240, 287 CONN,520120-8-12.....233, 235, 237, 239–240 CONN,8 POS PLUG 120 AC/15A.....285 CONN,ALT,3WAY,PERKINS 804.....99 Z-80/60 CONN,BULKHEAD,520801,-4.....243–244 CONN,DUAL RLY MODULE,10 POS.....85, 87 CONN,FEED THRU STUD.....87 CONN,LONG,520122-4.....291 CONN,PLUG 120 AC/15A DOMESTIC.....295 CONN,PLUG 23 WAY,16-20 GA BLK.......181, 188, 191 CONN,PLUG 23 WAY,16-20 GA WHT........75, 181, 188, 191 CONN,PLUG 4 WAY,12-14GA.....75 CONN,POWER RLY MODULE,4POS.....85 CONN,RECEP 120AC/15A DOMESTIC.....83 CONN,RECEP 2 WAY ENDCAP DT.....295 CONN,RECEP 3 WAY ENDCAP DT.....295 CONN,RECEP 3 WAY, 14-18GA.....31 CONN,RECEP 4 WAY,12-14GA FL***.....75, 79 CONN,SQUEEZE,1/2NPT .38-.50,SM.......83, 273, 289 CONN,SQZ,BLK,1/2NPT,.38-.50,SM........178– 179 CONN,SQZ,PG 11,.34-.47,W/O-RNG.....169 CONN. ASSY,7.9 TUBE X6.35 HOSE.....145 CONN. SQZ,1/2NPT .39-.56 MED.....277–278, 289 CONN.SQZ,PG 11,.34-.47,W/ORING.....169 C O N N E C TO R , DEUTZ FUEL SHUTOFF*.....119–120 CONNECTOR, SAE10, QUICK CONN.....131 CONNECTOR,010102-6-4.....153–154 CONNECTOR,FEMALE,RECPTCLE,110V.289 CONT FAN GUARD FT W/WORD DECAL.....153–154 CONT RADR ASSY W/WORD DECAL.....154 CONTACT,N.O......71–72, 77 CONTACT,NC.....71–72, 77, 183 CONTACTOR,LIMIT SWITCH.....169 CONTACTOR,LIMIT SWITCH**.....65–68, 169 CONTROL BOX ASSY,DRIVECHASSIS.....43– 44 CONTROL BOX ASSY,TCON,Z80.....71–72 CONTROL BOX COVER ASSY***.....253 CONTROL BOX COVER,LID,PTD.....253 CONTROL MODULE, TME27 2007.....158 CONTROL MODULE,(GCP),TME27.....158 CONTROLLER BOX, 120/240V, 50H.....289 CONTROLLER BOX, 120/240V, 60H.....289 CONTROLLER,GLOW PLUG (53883).....161 COOLANT MOUNT W/DECAL FORD.....145 COOLANT RETURN SYSTEM,Z45***.......95, 133–134 CORROSION INHIBITOR,FOAM.......77, 188, 191 COUNTERWEIGHT,Z80 7250LBS.....81 COUPLER,15 TOOTH,FBA,PERKINS**.....105 COUPLER,15 TOOTH,FBA,SAE8***........101, 123, 127, 157–158 COUPLER,HUB,15 TOOTH 7/16BOLT*.....89, 101, 123, 147 COUPLER,HUB,15 TOOTH DEUTZ 913.....113 COUPLER,HUB,6 TOOTH GM 3.0L....133–134 COUPLER,HUM,15T X 50T.....157–158 COUPLING (106113).....277–278 COUPLING, 28MM (106113).....277–278 COVER ASSY W/ SYMBOL DECALS LH.....81 COVER ASSY,W/SYM DECALS-RH Z80.....81 COVER ASSY,W/WRD DECALS-RH Z80.....81 COVER ASSY.WORD DECALS LH Z80.....81 COVER PLATE,WHEEL DRIVE,HW3***.....34– 35 Part No. 88618 April 2016 Part Description Index (continued) COVER, END, GEN, 120V.....289 COVER, END, GEN, 240V.....289 COVER, FOOT SWITCH, LARGE.....178–179 COVER,BLANK.....273, 289 COVER,CABLE 170.5".....255 COVER,CONTROL BOX LEFT SIDE***.....253 COVER,CONTROL BOX RIGHT SIDE**.....253 COVER,DISCONNECT ROD*.....34–35 COVER,DRIVE CHASSIS,FRONT ASSY....43– 44 COVER,DRIVE CHASSIS,REAR ASSY.....43– 44 COVER,FLYWHEEL CASTING.....123, 127 COVER,FOOT SWITCH.....178–179 COVER,GFCI,HORIZONTAL,WEATHER..273, 277–278 COVER,GRND.CTRL.BOX,PAINTED.....253 COVER,PRI BM ASSY,REAR W/WORD.....165 COVER,PRIMARY BOOM,PAINTED.....165 COVER,PROTECTIVE,JIB BOOM CYL.....259 COVER,PROTECTIVE,OSC.CYLINDER.....259 COVER,PROTECTIVE,PLAT LEVL CYL.....259 COVER,PROTECTIVE,PRI.LIFT CYL.....259 COVER,PROTECTIVE,RISERLIFT CYL.....259 COVER,PROTECTIVE,STEER CYL......259 COVER,RELAY.....83 C O V E R , R E W O R K , D E U T Z GENERATOR.....269–270 COVER,RISER EXT.CYL. PAINTED.....169 COVER,STEERING SENSOR.....31 COVER,WEATHERPROOF 3-PHASE.....283 COVER,WELDER GENERATOR.....277–278 CYLINDER HEAD CVR.DEUTZ F4L913.....115 CYLINDER,JIB BOOM.....171–172 CYLINDER,OSCILLATE***.....43–44 CYLINDER,PLATFORM LEVELING....171–172 CYLINDER,PRIMARY BOOM EXTEND.....167 CYLINDER,PRIMARY BOOM LIFT.....163 CYLINDER,RISER LIFT.....163 CYLINDER,SECONDARY EXTEND.....169 CYLINDER,STEER.....31, 39, 41 D DECAL OPTION,NIKKEN,GS68.....285 DECAL PLATE ASSY W/WORD DECALS.....179 DECAL PLATE W/DECALS,S80/85 2K.....179 DECAL PLATE W/SYM DECAL S80Z80.....179 DECAL PLATE W/WRD DECAL S80Z80....179 DECAL, PLATFORM CONTROL PANEL.....21, 29 DECAL, GROUND CONTROL Z80.....15, 23 DECAL, LABEL, PBAS VOLTAGE.....19 DECAL, LABEL,FUSE RELAY PANEL.....17 DECAL, NOTICE TIRE SPECS.....15, 17 DECAL, NOTICE, OPERATING INST......15, 21 DECAL, NOTICE, SHUTOFF VALVES.....15 DECAL, PROTECTIVE CONVER, Z80......21, 29 DECAL, RELAY & FUSE PANELS.....17 DECAL, SERVICE RECOVERY SWITCH...15, 23 DECAL,ANNUAL INSP***.....15 DECAL,ARROW BLUE.....17, 25 DECAL,ARROW YELLOW LRG 9".....15, 23 DECAL,CAUTION,NO STEP.....15, 17, 23, 25 DECAL,CAUTION,NO STEP***.....23, 25 DECAL,CAUTION,SHUTOFF VALVES**.....23 DECAL,COMPARTMENT ACCESS.....17 Part No. 88618 DECAL,CONTROL PANEL PROT 82281....21, 29 DECAL,COSMETIC,4 X 2.....15, 23 DECAL,COSMETIC,4 X 4.....15, 23 DECAL,COSMETIC,GENIE.....301 DECAL,COSMETIC,GENIE Z-80/60.....19, 27 DECAL,COSMETIC,Z80.....17, 25 DECAL,DANGER DO NOT ALTER SWTC.....17, 19 DECAL,DANGER,BATTERY SAFETY***.....17 DECAL,DANGER,ELEC.HAZ.STAY CLR....15, 17, 23, 25 DECAL,DANGER,ELECT HAZARD***....15, 17 DECAL,DANGER,GEN SAFETY RULES....15, 21 DECAL,DANGER,GENERAL SAFETY......15, 21 DECAL,DANGER,HIGH VOLTAGE.......17, 21, 277–278, 283 DECAL,DANGER,MAX LOAD 227 KG**.....29 DECAL,DANGER,MAX SIDE FRC,667N.....29 DECAL,DANGER,NO SMOKING.....15 DECAL,DANGER,SIDE FRC 400N.....29 DECAL,DANGER,TILT ALARM.....21 DECAL,DANGER,TIP-OVER.....19 DECAL,DANGER,TIP-OVER,TIRES***......15, 17 DECAL,DANGER,TIP-OVER,WELDER**....21, 283 DECAL,DANGER,TIPOVER,TILT 135*.....21 DECAL,DIESEL.....15, 23 DECAL,DRIVE ENABLE PATCH***.....29 DECAL,ENG.SPECS,CONTINENTAL.....17 DECAL,ENGINE SPEC,DEUTZ,TD2011.....17 DECAL,ENGINE SPEC,PERKINS***.....15 DECAL,EXPLOSION HAZARD.....17 DECAL,FIRE EXTINGUISHER.....21, 283 DECAL,FUNCTION OVERRIDE.....21 DECAL,FUSE AND RELAY TME27.....17 DECAL,GROUND CONTROL PANEL,Z80.....15, 23 DECAL,INST,OPER INST,Z80,AUS.....15, 21 DECAL,INSTR,MAX SIDE FRC,ANSI.....21 DECAL,INSTR,SIDE FRC/WIND,AUS.....21 DECAL,INSTRUCT,FOOTSWITCH OPER....21 DECAL,LABEL,106 DB***.....23 DECAL,LABEL,113 DB***.....23 DECAL,LABEL,AIRLINE 110 PSI....15, 21, 23, 29, 275 DECAL,LABEL,CB SYMBOL.....17, 25 DECAL,LABEL,CONTROLS BATTERY.....17 DECAL,LABEL,FALL HAZARD***.....27 DECAL,LABEL,LIQUID PROPANE.....15, 23 DECAL,LABEL,LOWER MIDRAIL........21, 29, 178–179 DECAL,LABEL,MANUAL NOT HERE.....21 DECAL,LABEL,MAX CAPACITY***.....29 DECAL,LABEL,NO SMOKING,SYMB.....23 DECAL,LABEL,PATENTS.....15 DECAL,LABEL,PETRO CANADA***.....17 DECAL,LABEL,STARTER BATTERY.....17 DECAL,LABEL,TIP OVER LMT SWTCH.....27 DECAL,LABEL,TIPOVER,TILT AL SY.....29 DECAL,LABEL,TIPOVER,TIRES,SYMB.....23, 25 DECAL,LABEL,TIRE PRESS,HIFLOAT......23, 25 DECAL,LABEL,TRANSPORT DIAGRAM....15, 17, 23, 25 Z-80/60 DECAL,LABEL,UCON HYDROLUBE.....15 DECAL,LABEL,UNLEADED GAS ONLY.....15, 23 DECAL,LABEL,WELD LINE INST,SYM......23, 29 DECAL,LABEL,WHEEL LOAD Z80***...15, 17, 23, 25 DECAL,LANYARD ANCHORAGE POINT...21, 29, 311 DECAL,LOW/ULTRA LOW SULFR FUEL.....15 DECAL,NOTICE,DEUTZ ENG SPEC.....17 DECAL,NOTICE,HAZARDOUS MAT'LS*.....17 DECAL,NOTICE,MAX LOAD 500 LBS.....21 DECAL,NOTICE,OPERATING INST......15, 21 DECAL,NOTICE,PERKINS ENG SPEC*.....17 DECAL,PATCH,DRIVING LIGHT.....21, 29 DECAL,PLAT CONTROL PANEL,Z80.....21, 29 DECAL,PLAT LVL.RECOVERY.....181, 188 DECAL,PLATFORM OVERLOAD PATCH.....29 DECAL,POWER TO PLATFORM 115V......15, 17, 21, 23, 25, 29 DECAL,POWER TO PLATFORM 230V......15, 17, 21, 23, 25, 29 DECAL,PROTECTOR,CLEAR***.....259 DECAL,SYMBOL-BATTERY SAFETY.....25 DECAL,SYMBOL-COMP ACCESS.....25 DECAL,SYMBOL-READ THE MANUAL.....23, 29 DECAL,T3 ENGINE SPEC.PERKINS.....17 DECAL,TFAAS TRACK,SYMBOL.....311 DECAL,TFAAS TRACK,WORD.....311 DECAL,TFAAS TRACK,WORD FR.....311 DECAL,TRIANGLE,BLUE.....15, 17, 23, 25 DECAL,TRIANGLE,YELLOW.....15, 17, 23, 25 DECAL,WARN,CRUSH HAZARD HAND.....19 DECAL,WARN,CRUSH HAZARD PLAT.....21, 29 DECAL,WARN,FALL HAZARD.....19 DECAL,WARN,IMPROPER OPERATION.....21 DECAL,WARN.WELD LINE INST.WORD....15, 17, 21 DECAL,WARNING,CRUSHING HAZARD.....27 DECAL,WARNING,PANEL CRADLE.....21 D E C A L , W A R N I N G , P I P E CRADLE,BOOM.....21, 297 DECAL,WARNING,WELDER SAFETY.....283 DEUTZ,AIRBOX WITH WORD DECALS.....120 DIAGNOSTIC FEMALE Q-DSCNT....231, 233, 235, 237, 239–240 DIFFERENTIAL SENS VLV,8,150PSI.....221 DIODE,6 AMP,200 PIV,BULK.....119–120, 285 DIP STICK TUBE ASSY......97 DIPSTICK (53883).....91 DIPSTICK - DEUTZ F4L1011F.....120 DIPSTICK TUBE,PERKINS(403C-11).....105 DIPSTICK, OIL (PERKINS 404).....105 DIPSTICK,CONTINENTAL,TME27.....149–150 DIPSTICK,DEUTZ F4L913.....113 DIPSTICK-F3L1011F (DEUTZ).....120 DISENGAGE, ROD.....49, 51 DISTRIBUTOR/GM 3.0L ENGINE.....133–134 DRAIN PLUG.....67–68 DRIVING LIGHTS,FRONT,Z80,SERV.....247 E ECM, PERKINS 404F-22.....109 EDC ASSY,SAUER M46***.....227 ELBOW,1/2"H X 3/8"P,TME27.....153–154 325 April 2016 Part Description Index (continued) ELBOW,130239-4-4......57–58, 139–140, 149– 150 ELBOW,45 DEG,INLET.....111 ELBOW,45 DEGR,RUBBER,2.5"I.D....137, 143 ELBOW,45D,520320-12-16.....239–240, 281 ELBOW,45D,520320-20.....239–240 ELBOW,45D,520320-4.....243–244 ELBOW,45D,520320-6.....239–240, 243–244 ELBOW,90 DEG,3/8NPT X 1/2 FNPT......139– 140 ELBOW,90 DEGR,RUBBER,2.5"I.D.*....91, 99, 137, 157–158 ELBOW,90D, 070202-4.....66–68 ELBOW,90D,1/4FPTX3/8MPT.....57–58, 61–62 ELBOW,90D,520220-4-4.....229, 243–244, 287 ELBOW,90D,520220-4-6***.....229 ELBOW,90D,520220-6.....239–240, 243–244 ELBOW,90D,520220-8-12.....239–240 ELBOW,90D,BLKHD,ORFS-6-6 W/NUT....243– 244 ELBOW,90D,LONG,521520-4.....244 ELBOW,90DEG, .63 HS X.375 MPT...139–140 ELBOW,90DEG,5502-04-04-B.....153–154 ELBOW,90DEG.1/4MPT-3/8 BARB.....99, 149– 150 ELBOW,90DEG.1/8MPT-5/16 BARB...99, 139– 140, 157–158 ELBOW,INLET,CUMMINS.....111, 119–120 ELEC. CONTROL MODULE, GM BB.....137 ELEMENT,FUEL/WATER SEPARATOR......11– 12, 99 ELEMENT,OIL FILTER,PERKINS***.....11–12, 97 ENCLOSURE,GENERATOR BOX.....273 END COVER O-RING,WHEEL DRIVE....34–35 END COVER,WHEEL DRIVE ***.....34–35 END STOP. TFAAS TRACK.....311 ENGINE KIT, DEUTZ TD 2.9.....125 ENGINE KIT, DEUTZ TD2011L04i.....119–120 ENGINE KIT, PERKINS 404F-22T.....103 ENGINE MOUNT FOOT,LH PNTD.....143 ENGINE MOUNT FOOT,RH PNTD.....147 ENGINE MOUNT W/DECAL GM ENG T1.....133–134 ENGINE MOUNT,FRONT,DEUTZ PAINT....117 ENGINE MOUNT,LEFT FRONT,TME27....153– 154 ENGINE MOUNT,LF PAINTED.....97 ENGINE MOUNT,LR PAINTED.....97 ENGINE MOUNT,LR,DEUTZ 913 PNT.....117 ENGINE MOUNT,LR,GM 3.0 PAINTED.....137 ENGINE MOUNT,REAR,TME27.....149–150 ENGINE MOUNT,RF PAINTED.....101 ENGINE M O U N T, R I G H T FRONT,TME27.....149–150 ENGINE MOUNT,RR.....101 ENGINE MOUNT,RR,DEUTZ 913 PNT.....117 ENGINE MOUNT,RR,GM 3.0 PAINTED.....137 ENGINE PERFORMANCE MODULE T2**.....139–140 ENGINE TRAY ASSY W/BEARINGS.....161 ENGINE TRAY PIVOT ASSEMBLY.....161 EVACUATOR VALVE-AIR CLEANER.....105 EXHAUST PIPE ASSEMBLY, FORD........139– 140 EXHAUST PIPE GASKET.....119–120 EXHAUST PIPE, TIER IV DEUTZ, Z.....125 EXPANSION TANK,METAL,D2.9 S60.....129 326 f for a complete replacement of manifold 70243 or 88115, please order part 122096.....199 F FAN - VENTED.....54, 58, 62 FAN KIT ,GM 3.0 ENGINE.....133–134 FAN SHROUD, PAINTED.....95 FAN SHROUD,PERKINS 404F-22T.....103 FAN SPACER,29.7MM.....149–150 FAN SPACER,3",DEUTZ 2.9L.....129 FAN, LSG423/LRG425.....139–140 FAN, PERKINS (53883).....93 FAN, PERKINS 804C-33.....97 FAN, TME2.7L ENGINE.....149–150 FAN,10 BLADE,17",DEUTZ 2.9L.....129 FAN,10 BLADE,17",PERKINS 404F-22T....107 FAN,6 BLADE,17IN.PUSH.....149–150 FEMALE BULKHEAD CONNECTOR-8.....275 FIELD KIT,LCD HEATER.....71–72 FIELD KIT,LCD HEATER,Z80 Z135......71–72, 77 FIELD KIT,PL LVL REC,ALC1000.....181, 188 FIELD KIT,PLAT LOAD SENSE,Z80*.....267 FILLER NECK/CAP ASSY.HYD TANK*......53– 54 FILTER / FUEL / SPIN-ON.....113 FILTER ASSY,HIGH PRESS SAE-12*.....83 FILTER ASY,M PRESS,SAE8,WOIND*.....83 FILTER ELEMENT,10 MICRON,60508.......11– 12, 53–54, 57–58, 61–62 FILTER ELEMENT,AIR,NOLFF LPG...12, 139– 140, 157–158 FILTER HEAD (29560).....113 FILTER, DEUTZ 2.9, FUEL.....11–12, 131 FILTER, FUEL LRG 425/423 EFI.....12, 53–54 FILTER, GAS, SAE J2044 FITTING.....12, 57– 58, 61–62 FILTER, OIL, FORD.....143, 147 FILTER,AIR CLEANER, SUPERBOOM.....11– 12, 111, 120, 127 FILTER,AIR***.....11–12, 91, 99, 105, 133–134 FILTER,ELEMENT,30 MIC,75020....11–12, 105 FILTER,ELEMENT,BETA(10)=1000......53–54, 57–58, 61–62 FILTER,ELEMENT,BETA(5)=1000.....11–12, 83 FILTER,FUEL,PERKINS.....11–12, 91, 105 FILTER,FUEL/WATER SEPARATOR.....11–12 FILTER,FUEL/WATER SEPARATOR***......91, 111 FILTER,FUEL/WTR SEP, DTZ 1008.....11–12, 120 FILTER,OIL, DEUTZ F4L913.....11–12, 113 FILTER,OIL,DEUTZ F4L1011F.....11–12, 120, 125 FILTER,OIL,DEUTZ,REPLACEMENT......120, 125 FILTER,OIL,FORD.....12, 143, 147 FILTER,OIL,PERKINS 704-30 (BB)......11–12, 91 FILTER,RETURN,ASSY 10 MICRON....53–54, 57–58, 61–62 FILTER-FUEL, GM 3.0L ENGINE....12, 53–54, 133–134 FILTER-LPG, GM 3.0L ENGINE.........12, 133– 134, 139–140 FILTER-OIL,GM 3.0L ENGINE.....12, 133–134 FIRE EXTINGUISHER.....283 Z-80/60 FIRE SLEEVE, 1.25".....283 FIRE SLEEVE, 2.0".....283 FITTING KIT, EPR VALVE.....153–154 FITTING PLUG,#8.....149–150 FITTING,1/4 NPT X SAE J2044.....57–58, 61– 62, 149–150 FITTING,6-6BLKHEADUNION 520601.....243– 244 FITTING,CONN,16MM-6MJ.....131 FITTING,CONN,16MM-8MJ.....131 FITTING,CONN,520120-12......229, 231, 233, 235, 237, 239–240, 281, 287, 291 FITTING,CONN,520120-6........229, 239–240, 243–244 FITTING,ELBOW,45D,520320-12***.........229, 231, 233, 235, 237, 239–240, 281 FITTING,ELBOW,45D,520320-4-6**.........231, 233, 235, 237 FITTING,ELBOW,8GS-8FJX90S.....131 FITTING,ELBOW,90D,520220-12.....239–240, 287 FITTING,ELBOW,90D,520220-8***....239–240, 287 FITTING,OIL PAN BREATHER,TME27.....153– 154 FITTING,PCV TO VLV COVER,TME27.....153– 154 FITTING,STR,1/8NPT X 3/16 HB.....149–150 FITTING,STR,3/8 HS X 9/16-18,J.....131 FITTING,TEE,RUN,SWIVEL520432-4.....231, 233, 235, 237, 243–244 FITTING,TEE,RUN,SWIVEL52043212.....281, 287, 291 FITTINGS, LIFT PUMP INLET PORT.....91 FIXED END BRACKET.....165 FLASHTUBE,STRAIGHT,360DEG,BULB....247 FLASHTUBE,U SHAPED,360DEG,BULB...247 FLEX PIPE,EXHAUST,2.5" DIA.....123 FLEX PLATE,COUPLER (64079).....147 FLGHCS,1/2-13X1.50,GR8,BLK PH....105, 127 FLOOR MOUNT D-RING KIT.....249–250 FLOORING, 6'FT PLATFORM.....178–179 FLOORING,4 FT PLATFORM,PAINTED...178– 179 FLOORING,5 FT PLATFORM,PAINTED...178– 179 FLOORING,8 FT PLATFORM**.....178–179 FLYWHEEL CONTINENTAL TME27.........149– 150 FLYWHEEL DRIVE PLATE,SAE 10.....113 FLYWHEEL FLANGE,AUTO STYLE GM...133– 134 FLYWHEEL FLANGE,GREEN PLASTIC.....89, 101, 123, 157–158 FOAM PAD***.....265 FOAM, AIRCRAFT PROTECTION.....307 For internal engine parts, contact engine dealer......103, 105, 107, 109, 125, 127, 129, 131 FORMING, CLAMP, BATTERY CABLE.....127 FORMING, COVER, FUSE PANEL.....109 FORMING, DRIVE LIGHT LT, Z80.....247 FORMING, DRIVE LIGHT RT, Z80.....247 FORMING, ECM COVER, Z80.....109, 131 FORMING, ENGINE HARNESS SUPPOR.....131 FORMING, ENGINE MOUNT, LH.....109 FORMING, ENGINE MOUNT, RH.....109 FORMING, EXHAUST SUPPORT, PER.....103 Part No. 88618 April 2016 Part Description Index (continued) FORMING, FUSE PANEL, Z80.....109 FORMING, HOSE COVER.....171–172 FORMING, INTAKE BAFFLE, Z80 DE.....125 FORMING, PLENUM FRONT, BOTTOM.....65– 68 FORMING, SOLENOID MOUNT***.....120 FORMING, TAIL PIPE SUPPORT, Z8.....125 FORMING,6-CORE RADIATOR MOUNT,...125 FORMING,8.5' MUFFLER MOUNT.....101, 123 FORMING,AIR CLEANER MOUNT PNTD..123 FORMING,AIR CLEANER MOUNT,PTD...157– 158 FORMING,BAFFLE PLATE COVER.....261 FORMING,BELT GUARD PAINTED.....101 FORMING,CONTROL BOX MOUNT.....53–54, 58, 61–62 FORMING,COVER STOP,PAINT.....81 FORMING,COVER,REAR AXLE.....44 FORMING,DUETZ INTAKE BAFFLE.....111 FORMING,ECM MOUNT PAINTED.....143 FORMING,ENGINE MOUNT PAINTED.....120, 123 F O R M I N G , F A N GUARD,FORD,PAINTED.....139–140 FORMING,FAN SHROUD STRUT MOUNT.....127, 129 FORMING,FILTER BRACKET,P.....83 FORMING,FRONT ENGINE MOUNT.....137 FORMING,FUEL TANK TRAY.........53–54, 57– 58, 61–62 FORMING,GENERATOR MOUNT.....269–270 FORMING,GENERATOR MOUNT PAINTD.....269–270 FORMING,GENERATOR MOUNT***.......269– 270 FORMING,GM INTAKE BAFFLE.....133–134 FORMING,HEAT SHIELD.....139–140 FORMING,HEAT SHIELD,EXH PIPE.......157– 158 FORMING,HEAT SHIELD,FORD.....139–140 FORMING,HEAT SHIELD,MUFFLER.....120 FORMING,HEAT SHLD SUPPORT,PTD.....140 FORMING,HINGE MOUNT.....81 FORMING,HOSE CHAFE PROTECTOR....53– 54, 57–58, 61–62 FORMING,HOSE COVER,JIB.....171–172 FORMING,INNER HANGER.....311 FORMING,INTAKE BAFFLE,DEUTZ.....120 FORMING,INTAKE BAFFLE,Z80.....120 FORMING,INTAKE TUBE BRCKT,PTD.....157– 158 FORMING,INTAKE TUBE SUPPORT,PT....261 FORMING,LATCH,CTRL BOX LID PTD.....253 FORMING,LH MUFFLER SUPPORT PNT.....145 FORMING,LIMIT SWITCH MOUNT.....165 FORMING,LP BRACKET MOUNT.....299 FORMING,MANIFOLD SUPPORT.......53–54, 58, 61–62 FORMING,MUFFLER CLAMP, PAINTED....145 FORMING,MUFFLER MOUNT.....120 FORMING,PERKIS GEN.BRKT.PAINT.....269– 270 FORMING,PINION GUARD PAINTED....66–68 F O R M I N G , P R E C L E A N E R SUPPORT,PNT.....261 FORMING,RADIATOR BAFFLE,PTD.......157– 158 FORMING,RADIATOR SUP PNTD.....147 Part No. 88618 FORMING,RADIATOR SUPPORT,LH.....145 FORMING,REGULATOR MOUNT PAINTD.....273 FORMING,RETRACT LIMIT SWITCH.....169 FORMING,RH MUFFLER SUP PAINTED...145 FORMING,RISER CABLE TRACK PULL....169 FORMING,RISER EXT.CYL.PAINTED.....169 FORMING,SOLENOID MOUNT.....105 FORMING,SOLENOID MOUNT PAINTED.....120 FORMING,STRUT SUPPORT.....81 FORMING,SWITCH BRACKET PAINTED...169 FORMING,SWITCH MOUNT.....44 FORMING,TANK SUPPORT.....54, 58, 62 F O R M I N G , T H ROT T L E ARM DEUTZ.PTD.....117 FORMING,THROTTLE ARM PAINTED.....119– 120 FORMING,TRNTBL LOWER CNTR CVR.....83 FORMING,TRNTBLE UPPER CNTR CVR.....53–54, 57–58, 61–62 FREEZE PLUG HEATER,GM 3.0L....133–134, 293 FREEZE PLUG HEATER,PERKINS 804.....293 FRONT STEER AXLE ASSY. Z80.....31, 39 FUEL FILTER ASSEMBLY.....105 FUEL FILTER W/SEP,DEUTZ,1008.....120 FUEL LIFT PUMP/FILTER ASSY.....99 FUEL LINE,INJECT.1DEUTZ F4L913.....113 FUEL LINE,INJECT.2DEUTZ F4L913.....113 FUEL LINE,INJECT.3DEUTZ F4L913.....113 FUEL LINE,INJECT.4DEUTZ F4L913.....113 FUEL PICKUP,3/8X1/4NPT X 2200.....57–58 FUEL PRESSURE REG,425EFI***.....12, 145 FUEL PUMP,TME 2.7L ENGINE.....57–58, 61– 62 FUEL RAIL, TME27.....149–150 FUEL RETURN,DAPCO 1/4".....53–54 FUEL RETURN,DAPCO 18.75.....53–54 FUEL RETURN,DAPCO 5/16".....53–54 FUSE HOLDER, ATC, 8POS 2BUSS.....109 FUSE HOLDER,WATERPROOF.....247 FUSE PANEL,FORMING,Z80,PAINTED.....87 FUSE,.6AMP,250V,WELDER,V275S.....283 FUSE,10 AMP.....277–278 FUSE,13 AMP,220V PLUG.....83 FUSE,15A SWITCH (62823).....109 FUSE,20 AMP, AGC20.....247 FUSE,20 AMP,MAXI.....11–12, 85, 87 FUSE,30 AMP.....11–12, 85, 87 FUSE,60 AMP,MAXI.....85, 87 G A S K E T , E X H FLANGE-PERKINS54555.....140, 158 GASKET,EXHAUST 2INCH,2BOLT.....150 GASKET,EXHAUST FORD TIER II.....139–140 GASKET,EXHAUST MANIFOLD,PERK.....107 GASKET,GROUND CONTROL BOX.....71–72, 77 GASKET,MANIFOLD,COOLANT,TME27...157– 158 GASKET,MUFFLER PERKINS(53883).......89, 137 GASKET,PCV FITTING,TME27.....153–154 GASKET,PLATFORM CONTROL BOX.....181, 185, 187–188, 191 GASKET,SOLENOID,PERKINS 72350.....105 GASKET,THERM.HSNG O-RING.....147 GASKET,THERMOSTAT,TME27.....157–158 GASKET,TIMMING CASE COVER.....93 GASKET,WATER OUTLET/GM 3.0L........133– 134 GASKET-PUMP WATE,PERK 804D-33T.....97 GASKET-THERMOSTAT/GM 3.0L ENGI.....133–134 Gasoline/LPG fuel tanks.....53–54 GATE LATCH CASTING--DRILLED.....249–250 GAUGE, FUEL LEVEL, 20/30 GAL.....61–62 GAUGE,MED.PRESSUR FILTER,50530.....53– 54, 57–58, 61–62 GAUGE-SIGHT,LHA-LGTB***...53–54, 57–58, 61–62 GEN,HYD,3000W,110V,60HZ.....285 GENERATOR, 3kW, 120V/50Hz.....289 GENERATOR, 3kW, 120V/60Hz.....289 GENERATOR, 3kW, 240V/50Hz.....289 GENERATOR,12.5 KW,W/O MOTOR***....277– 278 GENERATOR,2500W HYD.220/50HZ.....285 GENERATOR,3000W,220V,50HZ***.........269– 270 GENERATOR,3500W,120V,60HZ**.....269–270 GENERATOR,HYDRO-12KEP-21-3....277–278 GFCI,50A, 3PH.....277–278 GFI/CIRCUIT BREAKER ASSEMBLY......277– 278 GLOW PLUG (PERKINS 404-22).....107 GLOW PLUG,DEUTZ F4L913.....115 GM GENERATOR,3500W 110/60-W/RG..269– 270 GREASE,DIELECTRIC 4 OZ**.....11–12 GRND BOX,COMP Z80 REV 105,D.....71–72 GRND BOX,COMPLETE ASSY Z80.....71–72 GRND BOX,COMPLETE Z80 REV 102.....71– 72 G GRND BOX,COMPLETE Z80 REV 103.....71– GAS STRUT,250 LBS FORCE***.....81 72 GASKET, (226127).....97 GROMMET RUBBER .375X1.00X.1875...127, GASKET, EXHAUST MANFLD/GM 3.0L.....134 129 GASKET, FUEL LEVEL SENDER, Z80......61– GROMMET,RUBBER .38X1.38X1.0.....131 62 GROMMET,RUBBER .75 X .38 X1.13........83, GASKET, THERMOSTAT (53883).....93 161 GASKET, THERMOSTAT HOUSING.....107 GROMMET,RUBBER 3 X .13 X 3.25.....111 GASKET, UK POWER TO PLAT.....273 GROMMET,RUBBER,1.0 X 1.25X1.5.....131 GASKET, WATER PUMP.....147 GROUND CONTROL BOX,ASS (Z80)....71–72 GASKET,BREATHER PIPE (226104).....123 GROUND CONTROL BOX,PTD.....71–72 GASKET,COVER,GFCI,WEATHERPROOF.289 GUARD, HOSE PROTECTOR.....44, 165 GASKET,CYL HEAD COVER,TME27.....150 GUARD,FAN REAR,TME27.....153–154 GASKET,CYL.COVR. DEUTZ F4L913.....115 GUARD,FAN,FRONT,TME27.....153–154 GASKET,ENCLOSURE.....301 GUARD,FAN,PERKINS 404F-22T.....103 GASKET,EXAUST,DEUTZ F4L913.....111 Z-80/60 327 April 2016 Part Description Index (continued) G U A R D , F O O T S W I T C H , W / D E C A L HARNESS,GND,BATT 1 TO BATT 2.....161 ALUM.....178–179 HARNESS,GND,PCON.....181 HARNESS,GROUND CONTROL,Z80.....71–72 HARNESS,GROUND PANEL.....71–72, 75 H HARNESS,JUMPER,MEGAJECTOR.....145 HALF MESH,8'PLATFORM,LH.....297 HARNESS,JUMPER,MTE GEN,Z80.....289 HALF MESH,8'PLATFORM,RH***.....297 HARNESS,LOWER SWITCH.....75 HARN JOYSTICK ADAPTOR JS100........193, HARNESS,LS,OP,DRIVE ENABLE.....65–68 195 HARNESS,LS,OP,JIB.....171–172 HARN LS SAFETY SEC ANGL LSS2AS....66– HARNESS,LS,OP,OSCILLATE,LH.....44 68 HARNESS,LS,OP,OSCILLATE,RH.....44 HARN LS SAFETY SEC RET LSS1RS.....169 HARNESS,LS,OP,PRI.,ANGLE.....169 HARN, AC PROTECTION BYPASS....303, 305 HARNESS,LS,OP,PRI.,RETRACT.....165 HARN,ENG,CONT,TME27,Z80.....158 HARNESS,LS,OP,PRI.EXT......165 HARN,PBOX,OPA,ALC1000.....301 HARNESS,LS,OP,SEC.,ANGLE.....163 HARN,PIGTAIL,TAPESWITCH,OPA.....301 HARNESS,LS,OP,SEC.35DEG ANGLE.....65– HARNESS ASSY,PCON,PROX KILL.....307 68 HARNESS PRIM BOOM SAE 11C 2010...181, HARNESS,LS,OP,SEC.ANGLE.....65–68 188, 191 HARNESS,LS,OP,SEC.RETRACT.....169 HARNESS SEC BOOM SAE 11C 2010.....75 HARNESS,LS,SAFETY,SEC.ANGLE.....65–68 HARNESS TCON LIMIT SW Z80 2010......75, HARNESS,LS,SAFETY,SEC.RETRACT.....169 79 HARNESS,PBOX JOYSTICKS.....181 HARNESS TCON MANIFOLD Z80 2010.....75, HARNESS,PBOX,JOYSTICKS,Z80...181, 187– 79 188, 191 HARNESS, 120V BATT CABLE, 84".....295 HARNESS,PCON J2 MANIFOLD Z-80.....181 HARNESS, 120V POWER CORD, 12".....295 HARNESS,PCON SWITCH PANEL...181, 187– HARNESS, 240V BATT CABLE, 84".....295 188, 191 HARNESS, 240V POWER CORD, 12".....295 HARNESS,PERKINS ENGINE,704-30....75, 89 HARNESS, DEUTZ 2.9, Z80.....79, 125 HARNESS,PERKINS ENGINE,804.....75, 97 HARNESS, EXTENSION, 404F-22.....103 HARNESS,PERKINS,TIER4,Z80.....79, 103 HARNESS, FAN BELT SWITCH.....115 HARNESS,PLAT LEVEL RECOVERY......181, HARNESS, GROUND BOX, TIER IV,.....79 188 HARNESS, PCON, TOG SW, ALC1000....185, HARNESS,POWER TO PLAT,LOWER.....83 187–188, 191 HARNESS,POWER TO PLAT,UPPER.....83 HARNESS, SEC BOOM SAE 11C, Z80.....75, HARNESS,POWER Z-80.....75 79 HARNESS,PRIMARY BOOM SAE HARNESS, TME27 ENGINE,EPA2006.....158 CABLE.....181 HARNESS, WELD GENERATOR, Z80.....277– HARNESS,PROX SENSOR,ACP.....303, 305 278 HARNESS,PROX.KILL.....303, 305 H A R N E S S , # 8 AW G B AT T TO HARNESS,RPM SOLENOID RELAY***.....89 SEPERATR.....161 HARNESS,SECONDARY,BOOM CABLE.....75 HARNESS,APU TO ENGINE BLOCK...53–54, HARNESS,STARTER RELAY TME27.....158 57–58, 61–62 HARNESS,TCON J4 MANIFOLD.....75 HARNESS,BATT TO APU SOLENOID.......53– HARNESS,TME27 STARTER RELAY......149– 54, 57–58, 61–62, 161 150 HARNESS,CONTINENTAL ENG,TME27....75, HARNESS,UPPER LIMIT SWITCH/PBA.....165 149–150 HARNESS,WELD GEN ENCLOSURE.....277– HARNESS,DEUTZ ENGINE,BF4L2011.....75, 278, 285 119–120 HARNESS,WORK LIGHTS.....249–250 HARNESS,DEUTZ ENGINE,F4L913.....75, 111 HARNESS-B,TME27 ENGINE,EPA2007...149– HARNESS,DRIVE CHASSIS 2WS.....43–44 150 HARNESS,DRIVE CHASSIS 4WS Z-80.....43– HEAT SHIELD INJECTOR,TME27.....149–150 44 HEAT SHIELD,DEUTZ TD2.9L.....125 HARNESS,DRIVE LIGHTS.....247 HEAT SHIELD,FUEL RAIL,TME27.....149–150 HARNESS,ENG,CONT, TME27, Z80.....158 HEATER,FREEZE PLUG,FORD LRG423...293 HARNESS,ENG,DEUTZ,BF4L2011,Z80...119– HINGE CASTING.....249–250 120 HINGE,.375X.120THK.,SLOTTED.....81 HARNESS,ENG,PERKINS, 804, Z80.....75, 97 HINGE,PLAT CONTROL BOX COVER.....253 HARNESS,ENG/HYD HEATER,120V.....295 HOOK,BATT HOLD DOWN,10".....161 HARNESS,ENG/HYD HEATER,240V.....295 HORN,12VDC,SPADE TERMINALS***.....83 HARNESS,ENGINE W/RELAY BOX T2.....139– Hose Assembly - Components: Genie part 140, 143 numbers 48827, 48822 and 48756 @ 25 HARNESS,FLASHING BEACON.....247 inches.....287 HARNESS,FORD ENGINE,EFI,2004.......139– HOSE ASSEMBLY 3/8".....243–244 140 HOSE ASSEMBLY,1".....239–240 HARNESS,FORD ENGINE,Z80.....75 HOSE ASSEMBLY,1/2".....233, 235, 237 HARNESS,GENERATOR W/REG.220V.....273 HOSE ASSEMBLY,3/4",-10-12 90F,.....281 H A R N E S S , G E N E R A T O R HOSE ASSEMBLY,3/8".....231, 233, 239–240 W/REGULATOR.....273 HOSE ASSEMBLY,LP GAS,106"LG....139–140 HARNESS,GM ENGINE Z-80.....75, 133–134 328 Z-80/60 HOSE ASSY 1/2, 90 FEM, STR FEM.....281 HOSE ASSY 1/4,90 DEG FEM,STR F.....287 HOSE ASSY 1/4,STR FEM,STR FEM.....229 HOSE ASSY 3/4" 90 DEG STR FEM.......239– 240, 287, 291 HOSE ASSY 3/4, 90 FEM,STR FEM........239– 240, 281 HOSE ASSY 3/8, 90 FEM, STR FEM.......243– 244 HOSE ASSY 3/8, STR FEM,STR FEM.....229, 239–240, 243–244 HOSE ASSY, 1/4", 87.00.....235 HOSE ASSY, 1/4", 89.00.....229, 237 HOSE ASSY,1 1/2" 90 FLG FEM.....239–240 HOSE ASSY,1 1/4"STR FEM,STR FE......239– 240 HOSE ASSY,1/2",90 FEM,STR FEM.....291 HOSE ASSY,1/2,45 FEM,STR FEM.........237, 239–240 HOSE ASSY,1/2,90 FEM,STR FEM.........231, 233, 235, 237, 239–240, 243–244, 287 HOSE ASSY,1/2,90 FEM,STR FEM**.....235 HOSE ASSY,1/2,90 FEM,STR FEMM......235, 237 HOSE ASSY,1/2,STR FEM,STR FEM......239– 240, 243–244 HOSE ASSY,1/2,STR FEM,STR FEM*.....235 HOSE ASSY,1/4"(#111/112,S125).....243–244 HOSE ASSY,1/4,45 FEM,STR FEM.........231, 233, 235, 239–240 HOSE ASSY,1/4,90 FEM,STR FEM.........231, 233, 235, 237, 243–244 HOSE ASSY,1/4,90 FEM,STR FEM**......231, 233, 235, 237, 291 HOSE ASSY,1/4,STR FEM,STR FEM......229, 231, 233, 235, 237, 243–244 HOSE ASSY,1/4,STR FEM,STR FEM*.....229, 235, 243–244 HOSE ASSY,14,90 FEM,STR FEM.....243–244 HOSE ASSY,3/4 90LG FEM,STR FEM.....233, 235, 237 HOSE ASSY,3/4" HYD,45F,STRF.....287 HOSE ASSY,3/4" STR-STR.....231 HOSE ASSY,3/4",10-12 90 F,ST F.....281 HOSE ASSY,3/4,45 FEM,STR FEM....239–240 HOSE ASSY,3/4,90 FEM,STR FEM.........231, 233, 235, 237, 239–240, 281, 291 HOSE ASSY,3/4,90 FEM,STR FEM**.....231 HOSE ASSY,3/4,STR FEM,STR FEM......229, 231, 233, 235, 237, 239–240 HOSE ASSY,3/8 STR FEM-STR FEM......243– 244 HOSE ASSY,3/8,90 FEM,STR FEM....243–244 HOSE ASSY,DEUTZ OIL DRAIN 1/2".....111 HOSE ASSY,LP GAS,120"LG.....149–150 HOSE ASSY,OIL DRAIN,TME27.....149–150 HOSE ASSY,SAE J2260/J2044,1END....57–58 HOSE ASSY,SAE J2260/J2044,2END.......57– 58, 61–62 HOSE ASSY. 1/2" AIR LINE.....275 HOSE END,BARB,1/4 MNPTX5/16,90.....99 HOSE END,BARBED,SWIVEL,JIC,8-8.....111 HOSE FITITNG,BRASS,AIR CLEANER....139– 140 HOSE, UPPER RADIATOR, DEUTZ D.....125 HOSE, WATER PUMP (53383).....93 HOSE,.375",SAE 30R7,10" LG......105 HOSE,1/4 FUEL LINE,SAE 30R7.....119–120 HOSE,1/4 VACUUM.....145 Part No. 88618 April 2016 Part Description Index (continued) HOSE,2.0 ID X 2.0" LG.....143, 145 HOSE,3/4,LP.....145 HOSE,3/8",FUEL,30R7.....99 HOSE,5/16 FUEL,SAE 30R7.....99, 119–120 HOSE,AIR 3/8.....31 HOSE,AIR CLEANER TO INTAKE.....139–140 HOSE,AIR CLEANER TO MIXER.....157–158 HOSE,AIR INTAKE 2.50" I.D......91 HOSE,AIR INTAKE 2.50" ID.....97 HOSE,AIR INTAKE,FORD EFI***.....137 HOSE,ASSY,HYD,1/2".....281 H O S E , E X P A N S I O N TANK,COMPENSATI.....129 HOSE,FUEL,5/16 HIGH PRESSURE**.....145 HOSE,HEATER,1/4".....129 HOSE,HUMP 3" TO 4".....261 HOSE,LOWER RADIATOR, 2.9L DEUT.....125 HOSE,LOWER RADIATOR, TME27....153–154 HOSE,LOWER RADIATOR,PERK.....103 HOSE,LOWER RADIATOR,Z45.....139–140 HOSE,RADIATOR,LOWER,PERKINS.....97 HOSE,RADIATOR,UPPER,PERKINS.....97, 99 HOSE,REDUCER,OFFSET,TURBO INLE...127 HOSE,RUBBER 3"ID X .25 BLACK.....127 HOSE,RUBBER 3"ID X .25 BLACK X.....127 HOSE,UPPER RADIATOR, TME27.....154 HOSE,UPPER RADIATOR,PERK.....103 HOSE,UPPER RADIATOR,Z45.....139–140 HOSTILE ENVIRONMENT,DEUTZ.....261 HOSTILE ENVIRONMENT,GM.....261 HOSTILE ENVIRONMENT,PERKINS.....261 HOUSING,LIGHT FIXTURE(57449).....273 HOUSING,PUMP MOUNT (64079).....147 HOUSING,THERMOSTAT (53883).....93 HUB ASSY W/RACES.....31 HUB RACE,INNER.....31 HUB RACE,OUTER.....31 HUBBLE NUT, PG11.....295 HYD. FLUID, FIRE RES.QUINTOLUB**.....15 I INJECTOR,FUEL W/ORINGS GM3.0L.....137 INJECTOR,FUEL,CONT,TME2.7L.....149–150 INJECTOR,FUEL,DEUTZ F4L913.....113 INJECTOR,LPG W/ORINGS GM3.0L.....137 INLET REDUCER,TD 2011L04I.....123 Intake Baffle.....95 INTAKE BOX W/DECAL DEUTZ T1.....111 INTAKE BOX W/DECAL DEUTZ TII.....119–120 ISOLATOR,AIR FILTER MOUNT......133–134, 145 ISOLATOR,ENGINE VIBRATION........99, 117, 120, 123, 131, 137 ISOLATOR,ENGINE VIBRATION***.........109, 147, 153–154 ISOLATOR,RADIATOR,TME27.....153–154 ISOLATOR,TWO-PIECE.....117 ISOLATOR,VIB, 32 X 32 M8-1.25.....149–150 ISOLATOR,VIBRATION,LG,RD&WH***.....95 ISOLATOR,VIBRATION,M8 M/M.....153–154 ISOLATOR,VIBRATION,M8 MALE/FEM.....97, 103 ISOLATR KIT,RUBBR,2KW GENERATR.....285 J JIB BOOM ASSY.W/BEARINGS.....171–172 JOYSTICK CONNECTOR ASSEM,AMP.....183 JOYSTICK CONNECTOR ASSEM,DEUT...183 Part No. 88618 JOYSTICK W/HARN ADPTR KIT RCKR.....193 JOYSTICK W/HARN ADPTR, 1 AXIS.....193 JOYSTICK W/HARN ADPTR, 2 AXIS.....193 JOYSTICK,1 AXIS ROCKER,DEUTSCH.....195 JOYSTICK,1 AXIS,DEUTSCH.....195 JOYSTICK,2 AXIS,DEUTSCH.....195 JOYSTICK,DUAL AXIS W/KNOB.....195 JOYSTICK,SINGLE AXIS W/KNOB.....195 JOYSTICK,SINGLE AXIS W/STEER.....195 KIT,SERVICE,STEER SENSOR.....31 KIT,SERVICE,STEER SENSOR,Z80.....31 KIT,SWING BRAKE REBUILD.....68 KIT,SWING BRAKE REBUILD***.....67–68 KIT,SWING GATE W/SPRING.....249–250 KIT,WELD LEADS ASSY,V275S.....283 KNOB,JOYSTICK, 62390/62391.....193, 195 KNOB,ROCKER JOYSTICK 75565.....193, 195 KUBOTA OIL FILTER.....15, 17 K L KEEPER,LATCH (45363).....81 KEY,SINGLE***.....72 KEYSWITCH, LOCKING, 3 POS, W/K.....72 KEYSWITCH,3 POS.MOM.DR,W/KEY**.....71– 72, 77 KEYSWITCH,3POS.MNTND.DR WKEY**.....72 KEYSWITCH,CONTACTS LOCK.....72, 77 KEYSWITCH,DUMMY BLOCK.....71–72, 77 KIT CB 15A T2 RPM SOLENOID 3W.......119– 120 KIT BONDED WELD LEADS Z80.....277–278 KIT, AUX TOP RAIL SUPPORT.....249–250 KIT, BATT SEPARATOR, ANSI/CSA.....85, 87, 161 KIT, BATT SEPARATOR, AS.....85, 87, 161 KIT, BATT SEPARATOR, CE.....85, 87, 161 KIT, BRAKE SPRING.....66–68 KIT, FOOTSWITCH, Z80.....178–179 KIT, FRICTION DISC.....66–68 KIT, HEAT GUARD, DEUTZ STARTER.....123 KIT, HI PRESS HOSE, Z80.....239–240 KIT, OPA WELDER BRACKET.....301 KIT, SWING BRAKE REBUILD.....66–68 KIT, TOGL SW LID, Z80, ANSI.....185 KIT, TOGL SW LID, Z80, AUS.....185 KIT, TOGL SW LID, Z80, CE.....185 KIT,BRAKE DISC (102778).....34–35 KIT,BRAKE PIST & SPRI (111090).....34–35 KIT,BRAKE SPRING.....68 KIT,BRAKE SPRING***.....67–68 KIT,CLOSING CAP.....34–35 KIT,CLOSING COVER (102719).....34–35 KIT,CONTROL BOX COVER.....253 KIT,DISC BRAKE (102719).....34–35 KIT,ELECTRIC SWIVEL,6 CONTACT.....65–68 KIT,EPR FITTING,TME27,EPA2007....153–154 KIT,ESTOP SVC LARGE BOOM........72, 183, 187–188 KIT,FBA STYLE COUPLER,SAE8.....101, 123, 157–158 KIT,FIELD INSTALL,SWING GATE.....249–250 KIT,FLANGE CODE 61 -20.....239–240 KIT,FRICTION DISC.....68 KIT,FRICTION DISC***.....67–68 KIT,GASKET,UK POWER TO PLAT......273 KIT,KEYSWITCH SVC LARGE BOOM.....72 KIT,LOAD SENSE MECHANICAL,LRG.....267 KIT,O-RING (102778).....34–35 KIT,OP SWITCH,DEUTZ.....119–120 KIT,PANEL CRADEL BRACKET,WORD.....265 KIT,PANEL CRADLE BRACKET,SYMBL.....265 KIT,PANEL CRADLE,CE.....265 KIT,PIN & RING***.....165 KIT,PIN (102719).....34–35 KIT,RECOVERY SVC LARGE BOOMS.....72 KIT,RISER HOSE BLKHD,SPRINGS.....175 KIT,SERVICE,SOLENOID MODULE........117, 119–120 L.P.TANK LATCH.....53–54, 58, 61–62, 299 LANYARD,PLATFORM CONTROL BOX...181, 188, 191 LARGE FOOT SWITCH COVER.....250 LATCH,FLEXIBLE.....53–54, 58, 61–62 LATCH,GRND.CTRL.BOX COVER.....253 LATCH,SLIDE, FLUSH MOUNT STYLE.....253 LENS,AMBER,STROBE,FIREBOLT.....247 LENS,LCD,GRND.CONTROL.....71–72, 77 LEVER ALTERNATOR, (53883).....93 LEVER LINKAGE ASSEMBLY.....163 L E V E R , G O V E R N O R ACTUATOR,PTD***.....119–120 LID ASSY,CONTROL BOX COVER PLT.....253 LID ENCLOSURE,RED,OPA.....301 LID, PCON, TOG SW, Z80........185, 187–188, 191 LID,4 JOYSTICK PLATFORM CNTRL.....181 LID,GROUND CONTROL BOX.....72 LID,GROUND CONTROL BOX,PAINT.....72 LID,GROUND CONTROL,Z135.....77 LID,GROUND CONTROL,Z80.....72 LIFT PUMP,FUEL,DEUTZ.....131 LIMIT SWITCH ROLLER NC/NC/NO....66–68, 169 LINK LINKAGE ASSEMBLY.....163 LOAD SUPPORT W/BEARINGS.....267 LOCK,RECEP 3 WAY,14-18GA.....31 LOCK,RECEP 4 WAY,12-14GA.....79 LOCK,WEDGE,RLY 9.5MM.....85, 87 Locknut, Electric, 1/2 inch.....273 LOCKNUT,ELEC,1/2".....83, 277–278, 289 LOCKNUT,ELECTRIC,1" NPT.....277–278 LOCKOFF,LP,FORD DSG-423.....153–154 LPG REGULATOR (GM 3.0L).....133–134 Z-80/60 M MACHINED, SWIVEL ANTI-ROTATION......65– 68 MACHINED, SWIVEL MOUNTING.....65–68 MAGNETIC SPEED SENSOR,GM 3.0.....133– 134 MALE PIPE THD,1/4" SER,3/8"X18.....275 MANIFOLD ASSEMBLY, GEN.....289 MANIFOLD,2 WHEEL STEER/OSC......201 MANIFOLD,4 WHEEL STEER.....205–206 MANIFOLD,4 WHEEL STEER/OSC....209–210 MANIFOLD,COOLANT, TME27.....157–158 MANIFOLD,DRIVE OIL DIVERTER.....277–278 MANIFOLD,EXHAUST,TME27.....150 MANIFOLD,FUNCTION.....213 MANIFOLD,GENERATOR.....285 MANIFOLD,OSCILLATE....199, 201, 205–206, 209–210 MANIFOLD,PLATFORM W/JIB.....221 MANIFOLD,ROTATOR,CB***.....223 MANIFOLD,SWING CB & BRAKE.....67–68 329 April 2016 Part Description Index (continued) MANIFOLD,TRACTION,2WD.....197 MANIFOLD,TRACTION,4WD.....203 MANIFOLD-EXHAUST/GM 3.0L ENGIN.....134 MANUAL BOX W/DECALS***.....179 MANUAL,AEM SAFETY.....11–12 MANUAL,RESPON,A92.5 BOOM.....11–12 MAP SENSOR, EFI.....139–140 MEGAJECTOR,FUEL KIT.....145 MESH,HALF,LH,6'PLATFORM.....297 MESH,HALF,RH,6'PLATFORM.....297 MESH,HALF,SWING GATE***.....297 MIDRAIL GUIDE ( HOOK ).....178–179 MIXER,AIR VALVE,TIER II FORD**.....145 MIXER,TME 2.7L,ENGINE.....157–158 MODULE,CONTROL UNIT,PCB,OPA.....301 MODULE,SX CONTROLLER,LOW AMP..277– 278 MODULE,TIME DELAY ON BREAK 4S.....285 MOTOR MOUNT COUPLER (106274).....277– 278 MOTOR,HYD 12.5KW GEN,21CC***.......277– 278 MOTOR,HYDRAULIC GENERATOR.....285 MOTOR,PISTON,2 SPEED,45CC.....33–35, 37 MOTOR,PISTON,2 SPEED,45CC 2WD.....43– 44 MOTOR,PISTON,2 SPEED,45CC/18CC.....33– 35, 37 MOTOR,PISTON,2SPD,45CC.....33–35 MOTOR,PISTON,HYD,45CC/19.5CC.....43–44 MOTOR,TRACTIOM 24/48V,9".....95 MOTOR,TURNTABLE ROTATE**.....68 MOUNT,ENGINE,LEFT SIDE.....131 MOUNT,ENGINE,RIGHT SIDE.....131 MOUNT,SWITCH.....267 MOUNTING BAND,AIR CLEANER....111, 120, 127 MOUNTING BAND,MUFFLER,8.0".....157–158 MOUNTING O-RING (75367).....113 MOVING END BRACKET.....165 MPT,CPLR,1/4"SER,3/8"X18.....275 MUFFLER BRACKET, PAINTED.....89 MUFFLER, PERKINS.....89 MUFFLER,2.5"INLET/OUTLET.....97, 120 MUFFLER,CATALYTIC,2.5 I/O.....97, 120 MUFFLER,CATALYTIC,CONTINENTAL.....158 MUFFLER,CATALYTIC,DEUTZ*F4L913.....111 MUFFLER,DEUTZ,F4L913.....111 MUFFLER,SPARK ARREST,2.5 I/O.....97, 120 MUFFLER,SPARK ARRESTING,GM.....134 NUT,HEX,1/4-28.....91, 117 NUT,HEX,3/8-16.....269–270 NUT,HEX,5/16-18,GR5.....247 NUT,HEX,7/16-14.....269–270 NUT,HEX,JAM,3/4-10.....66–68 NUT,HEX,M10,ALTER.DEUTZ F4L913.....115 NUT,HEX,M8 X 1.25.....99 NUT,HEX,M8,PLASTIC.....303, 305, 307 NUT,LOCK,HEX,M10.....157–158 NUT,LOCKING LOW PROFILE 1-8.....47 NUT,LOCKING-LG.FLANGE,5/16-18.......133– 134, 140, 145, 153–154, 157–158 NUT,LOCKING-LRG.FLANGE,3/8-16.......125, 158 NUT,LP NYLOCK,1/4-20.....95, 117, 249–250, 253, 255, 257, 265, 277–278, 297, 305 NUT,LP NYLOCK,10-32.....295 NUT,LP NYLOCK,3/8-16.....95, 179, 265 NUT,LP NYLOCK,5/16-18.....81 NUT,LUG,3/4-16 X 7/8 RADIUS.....31 NUT,M4 NYLOCK.....301 NUT,M6,BLOWER,DEUTZ F4L913.....115 NUT,M6,FUEL PUMP,DEUTZ F4L913.....113 NUT,M8,ALTERNATOR,DEUTZ F4L913.....115 NUT,MUFFLER PERKINS 10MM.....89 NUT,NYLOCK,1-8.....47, 179 NUT,NYLOCK,1/2-13......54, 58, 62, 143, 147, 153–154, 157–158, 278, 285, 289 NUT,NYLOCK,1/4-20.....53–54, 58, 61–62, 81, 87, 95, 97, 101, 111, 127, 129, 131, 133–134, 137, 139–140, 145, 153–154, 158, 161, 175, 178–179, 249–250, 261, 267, 289, 297, 303, 305, 307 NUT,NYLOCK,10-24.....119–120, 267 NUT,NYLOCK,10-32.....44, 53–54, 58, 61–62, 81, 85, 87, 109, 131, 139–140, 165, 169, 181, 188, 191, 247, 273 NUT,NYLOCK,3/8-16.....43–44, 53–54, 58, 61– 62, 68, 83, 97, 99, 101, 120, 123, 127, 129, 131, 137, 139–140, 145, 147, 154, 157–158, 161, 165, 167, 171–172, 178–179, 261, 267, 269–270, 273, 277–278, 283, 285, 297, 303, 305 NUT,NYLOCK,4-40.....131 NUT,NYLOCK,5/16-18........43–44, 53–54, 58, 61–62, 81, 89, 91, 97, 123, 127, 133–134, 139– 140, 145, 157–158, 247, 270, 277–278, 283, 289 NUT,NYLOCK,5/8-11.....95, 99, 117, 120, 123, 125, 131, 137 NUT,NYLOCK,6-32....71–72, 75, 77, 181, 185, 188, 191 N NUT,NYLOCK,8-32.....77, 79 NICKEL PLATED JAM NUT.....77 NUT,NYLOCK,M5X.80.....91, 97 NIPPLE,DIAGNOSTIC,#6 PORT***...231, 233, NUT,NYLOCK,M8X1.25.....97, 153–154 235, 237, 239–240 NUT,SOLENOID.....277–278 NUT.....77 NUT,SOLENOID VALVE 2P3W.....215–216 NUT - PLASTIC,RING FOR ALARMS...72, 77, NUT,SOLENOID VALVE COIL...197, 199, 201, 181, 188, 191 203, 205–206, 209–210, 213, 215–216, 225 NUT HEX M5-0.8 CLASS 8 ZINC.....185, 187– NUT,SOLENOID VALVE,HYDAC.....219 188, 191 NUT,SPINDLE,2.00-12.....31 NUT, CP521-1 VALVE.....285 NUT,TL FLG,1/2-13,G,ZAG.....109, 311 NUT, HEX FLANGE M 8 X 1.25.....149–150 NUT,TL FLG,1/4-20,G,ZAG......103, 105, 109, NUT, SOLENOID VALVE COIL.....215–216 267, 307 NUT,1/4-20,8,ZAG.....309 NUT,TL FLG,10-32,F,ZAG.....267 NUT,3/8-16,8,ZAG.....309 NUT,TL FLG,3/8-16,G,ZAG......103, 109, 267, NUT,CLINCH,10-32 X 1.....153–154 301, 307, 311 NUT,FLG,1/4-20.....263 NUT,TL FLG,5/8-11,G,ZAG.....103 NUT,HEX, M6.....149–150 NUT,TL FLG,M10-1.5,DIN6927,10,.....105 NUT,HEX,1/2-13 GRD 8.....247 330 Z-80/60 NUT,TL,1-8,C,ZAGRING.....179 NUT,TL,FLG,M8-1.25,DIN6927,10,.....103 NUT,TOP LOCK,1/2-13.....97 NUT,WING,1/4-20.....161 NUT-COIL SHORT.....221 NUTSERT,1/4-20,STEEL CAD PLTD.......181, 191 O O-RING.....34–35 O-RING & SHAFT(81381).....34–35 O-RING KIT (ORFS FITTINGS)....11–12, 219, 223, 229, 231, 233, 235, 237, 239–240 O-RING KIT,FIELD SVC,ALL PROD*....11–12, 223 O-RING***.....89 O-RING, COVER (81381).....34–35 O-RING, DISCONNECT ROD.....34–35 O-RING, DO1 VALVE.....213, 215–216, 285 O-RING, FUEL LIFT PUMP.....119–120 O-RING, GEAR RING (81381).....34–35 O-RING, MOTOR,GREEN(81382).....33–35 O-RING, ROTATOR MANIFOLD.....223 O-RING, TORQUE HUB COVER.....51 O-RING,.070 X .239,VITON 75D.....33–35 O-RING,.103 X 3.737,VITON,75D.....33–35 O-RING,.103X3.237,NBR/NTRL,90D.....227 O-RING,2-010,VITON.....33–35, 37 O-RING,2-157,VITON***.....33–35, 37 O-RING,COIL NUT, HYDAC.....219 O-RING,DIPSTICK DEUTZ (75372).....113 O-RING,DIPSTICK,DEUTZ F4L2011.....120 O-RING,DISCONNECT ROD (111060)......34– 35, 49, 51 O-RING,FILTER ASSY (60334)***.....83 O-RING,FLANGE KIT 61352.....239–240 O-RING,FUEL INJ.PUMP (75370).....113 O-RING,JOYSTICK, 62390/62391.....193 O-RING,MOTOR TO BRAKE***.....34–35 O-RING,MOTOR/BRAKE (88921)***.....67–68 O-RING,MOTOR/BRAKE***.....66–68 O-RING,OIL FILLER (75369).....113 O-RING,ORFS,-12.....277–278 O-RING,SEAL RING,1" NPT (PKG)....277–278 O-RING,SPACER #115***.....285 OIL COOLER W/FAN, 12VDC.....54, 58, 62 OIL FILLER CAP FOR LRG ENGINE.....147 OIL FILTER - PERKINS.....11–12, 103 OIL FILTER,TME 2.7L ENGINE.....12, 149–150 OIL PAN HEATER,DEUTZ,120V,150W.....293 OIL PRESSURE SWITCH GM 3.0L....133–134 OIL SEPARATOR.....153–154 OIL TEMP SENSOR(60323).....113 OPT, KEY SWITCH, RETAINED.....72 OPT, PRECLEANER, DEUTZ/PERKINS.....263 OPT,AIR PRECLEANER,DEUTZ.....261 OPT,AIR PRECLEANER,PERKINS.....261 OPT,TOEBOARD,8'TRI ENTRY,EURO.....249– 250 OPT.,TOEBOARD,6' TRI ENTRY.....249–250 OPT.CLAMP,HOSE,CABLETRACK.....165 OPTION, SPARK ARREST.....97, 119–120 OPTION,6' HALF MESH PLAT/GATE.....297 OPTION,8' HALF MESH PLAT/GATE.....297 OPTION,BASE CONTROL DOOR.....255 OPTION,GLAZIER PACKAGE,ANSI.....265 OPTION,LP TANK 2ND.....299 OPTION,PLAT SUPPORT,STD,LRG BM.....179 OPTION,PLATFORM CONTROL COVER...253 Part No. 88618 April 2016 Part Description Index (continued) ORIFICE DISC,.030,CONE.....277–278 ORIFICE PLUG,.03,PLATF. HYDAC.....219 ORIFICE,PLUG 0.030.....203 OUTLET,110V GFCI***.....273, 277–278 P PAD,REST,1"THICK,FLANGED.....265 PADDING, FOAM, 15.5".....307 PADDING, FOAM, 46.5".....307 PADDING,FOAM 3.5"OD X 1.50"ID...303, 305, 307 PADDING,FOAM,3.0"X1.50ID 90DEG.....303, 305, 307 PAINT,AEROSOL,BRIGHT BLUE***.....11–12 PAINT,AEROSOL,GENIE GRAY***.....11–12 PAINT,WET,GENIE BLUE (1 GL)**.....11–12 PAINT,WET,GENIE GRAY (1 GL)**.....11–12 PANEL, ENCLOSURE, LINCO WELDER.....277–278 PARKER DIGITAL PRESSURE GAUGE.....11– 12 PCB ASSY,ECM,Z80 TCON,V103.....71–72 PCB ASSY,ECM,Z80 TCON,V104.....71–72 PCB ASSY,ECM,Z80 TCON,V105.....71–72 PCB ASSY,ECM,Z80 TCON,V2.00.....71–72 PCB ASSY,ECM,Z80 TCON,V2.03.....71–72 PCB ASSY,ECM,Z80,TCON,V102.....71–72 PCB, ECM, ASSY, CAN GATEWAY, Z.....77 PCB, LED/TOGGLE SWITCH, ALC100....185, 187–188, 191 PCB,ASSY,ECM,GROUND VER 1.01.....71–72 PCB,ASSY,ECM,GROUND,V2.04.....77 PCB,ASSY,ECM,PLATFORM,102.....181 PCB,ASSY,ECM,PLATFORM,104.....181 PCB,ASSY,ECM,PLATFORM,105.....181 PCB,ASSY,ECM,PLATFORM,V2.00.....181 PCB,ASSY,ECM,PLATFORM,V2.04.........181, 187–188, 191 PCB,MEMBRANE/LED,SB/Z80.....181 PCB.ASSY,LCD,GROUND.....71–72 PCV VALVE-GM 3.0L ENGINE.....12, 133–134 PETCOCK,RADIATOR,1,4NPT.....154 PIN,0.75DIAX5.75LG,CHAMFER.....267 PIN,1.00DIAX2.88LG,1HOLE.....39 PIN,1.25 DIA X 7.88" LG......171–172 PIN,1.25 X 13.25 IN,CHAMFER.....161 PIN,1.25DIAX15.00LG,2HOLE.....171–172 PIN,1.25DIAX2.75LG,1HOLE.....163 PIN,1.25DIAX6.67LG,2RING.....163 PIN,1.25DIAX7.00LG,1HOLE.....171–172 PIN,1.25DIAX8.26LG,2RING.....167 PIN,1.5 DIA X 11 LG.....171–172 PIN,1.50DIAX15.00LG,2HOLE.....171–172 PIN,1.75" OD X 4.25.....31, 35, 39, 41 PIN,1.75DIA X 10.50LG,2 RING.....43–44 PIN,1.75DIA X 4.0LG.....31, 37, 41 PIN,1.75DIAX10.75LG,1HOLE.....43–44 PIN,1.75DIAX4.50LG,THREADED.....43–44 PIN,2.25 X 10.63 LG.....163 PIN,2.25 X 13.38 LG.....163 PIN,2.25 X 18.50 LG.....163, 169 PIN,2.25 X 23.50 LG.....163 PIN,2.25 X 25.63 LG.....163 PIN,2.50DIAX27.63LG,1HOLE.....43–44 PIN,3.00 DIA X 15.0 LG......163 PIN,CLEVIS,1 X 2.5 LG......41 PIN,COTTER,.156 X 2.5.....167 PIN,COTTER,.375 X 3.5.....31 PIN,LOCK,SHORT***.....249–250 Part No. 88618 PINCH GUARD RAIL,6' PLATFORM........249– 250 PINCH GUARD RAIL,8' PLATFORM**.....249– 250 PIPE CRADLE ASSY. SERV (ONE)**.....297 PIPE PLUG, MAGN.....49 PIPE,EXHAUST WELDMENT.....99 PIPE,TAIL.....97 PLAT ASSEMBLY,4FT,ASIA/S AM.....178–179 PLAT ASSEMBLY,4FT,AUSTRALIA.....178–179 PLAT ASSEMBLY,5FT,ASIA/S AM.....178–179 PLAT ASSEMBLY,5FT,AUSTRALIA.....178–179 PLAT ASSEMBLY,6FT,ASIA/S AM.....178–179 PLAT ASSEMBLY,8FT,ASIA/S AM.....178–179 PLAT ASSY, 4', AUSTRALIA Z80.....177–179 PLAT ASSY, 5', AUSTRALIA Z80.....177–179 PLAT ASSY, 6', AUSTRALIA Z80.....177–179 PLAT ASSY, COMP, 4', CE/UK/UK.....177–179 PLAT ASSY, COMP, 5', CE/UK/UK.....177–179 PLAT ASSY, COMP, 6', CE/UK/UK.....177–179 PLAT ASSY, COMP, 8', CE/UK/UK.....177–179 PLAT ASSY,8', AUSTRALIA Z80.....177–179 PLAT ASSY,COMP,4',ASIA/SO. AM..........177– 179 PLAT ASSY,COMP,5',ASIA/SO. AM..........177– 179 PLAT ASSY,COMP,6',ASIA/SO. AM..........177– 179 PLAT ASSY,COMP,8',ASIA/SO. AM..........177– 179 PLAT BOX,COMPLETE,Z80 REV 102.....181 PLAT BOX,COMPLETE,Z80 REV 104.....181 PLAT CONTROL BOX, ASSY (Z80).....181 PLAT RAIL ASSY,6FT,AUSTRALIA.....178–179 PLAT RAIL ASSY,8FT,AUSTRALIA.....178–179 PLAT RAILW/DECALS 6FT 500LB AN.....178– 179 PLAT RAILW/DECALS 8FT 500 ANSI......178– 179 PLAT RAILW/DECALS,4FT,500LB AN.....177– 179 PLAT RAILW/DECALS,5FT,500LB AN.....178– 179 PLAT.ASSY,4 FT,SERV,Z80 ANSI.....177–179 PLAT.ASSY,5 FT,SERV,Z80 ANSI.....177–179 PLAT.ASSY,6 FT,SERV,Z80 ANSI.....177–179 PLAT.ASSY,8 FT,SERV,Z80 ANSI.....177–179 PLATE MANIFOLD MOUNT.....43–44 PLATE, AIRCRAFT PROTECTION OPT.....307 PLATE, ECM MOUNT, Z80.....109, 131 PLATE, PUMP MOUNT, PAINTED***....89, 113 PLATE,AC ADAPTER,DIN/UK***.....273 PLATE,AIR FILTER MOUNT,FORD.....145 PLATE,AXLE COVER PAINTED.....44 PLATE,BACKLASH ADJ.MACHINED.....66–68 PLATE,CENTER BOTTOM SPRT ROT.....205– 206, 210 PLATE,CW,HI-FLO,SAND OPT,RH.....47 PLATE,CW,HI-FLO,SAND,OPT,LH.....47 PLATE,ENG.TRAY WEB,NON-PVT END.....133–134 PLATE,ENGINE MOUNT,PTD.....157–158 PLATE,INTAKE BAFFLE Z80 FORD P.....139– 140 PLATE,JIB,ROTATE MANIFOLD.....179 PLATE,KING PIN RETAINER *.....39, 41 PLATE,PRIMARY BOTTOM WIPER.....255 PLATE,PRIMARY TOP WIPER.....255 PLATE,PUMP MOUNT,SAE 4.....157–158 Z-80/60 PLATE,RELAY MOUNT.....83, 85, 87 PLATE,RISER EXT.CYL.RETAINER.....169 PLATE,RISER HOSE BULKHEAD.....175 PLATE,STEER MANIFOLD MOUNT.....43–44 PLATE,SWITCH MOUNT.....44 PLATE,UK,POWER TO PLAT.....289 PLATFORM ASSEMBLY,4FT,CE/UK........178– 179 PLATFORM ASSEMBLY,5FT,CE/UK........178– 179 P L AT F O R M CONTROL BOX,WELDMENT.....188, 191 PLATFORM RAIL ASSY, 6FT ANSI.....177–179 PLATFORM RAIL ASSY, 8FT, ANSI....177–179 PLATFORM RAIL ASSY,6FT,CE/UK.........178– 179 PLATFORM RAIL ASSY,8FT,CE/UK.........178– 179 PLUG AND CAP KIT-SERVICE,37 **....11–12, 223 PLUG AND CAP KIT-SERVICE,ORFS*.....219, 223, 229, 231, 233, 235, 237, 239–240, 243– 244 PLUG ORIFICE, .031.....197 PLUG, SANTOPRENE .5 BLACK DOME....83, 181, 185, 187–188, 191 PLUG,070109-8.....111 PLUG,1/2" HUBBLE.....188, 191 PLUG,1/4 X .400",BLK.....81 PLUG,4-WIRE,3-PHASE,50A,MALE.....283 PLUG,5/16 X .490",BLK.....81 PLUG,520109-8,ORFS.....231 PLUG,ALARM BEACON HOLE.....81 PLUG,BLANKING.....301 PLUG,ELECTRICAL,220/50,NOVON.....83 PLUG,ELECTRICAL,DOMESTIC.....83, 289 PLUG,ENGINE COVER.....81 PLUG,ENGINE OIL, DEUTZ F4L913.....113 PLUG,FUSED,250V,13AMP,U.K.**.....83 PLUG,HEX SOCKET,090109B-4.....68, 213 PLUG,HEX,090109A-8***.....213 PLUG,NYLON .188 BLACK DOMED........188, 191 PLUG,ORB #6.....68, 91 PLUG,PWR,UK,16AMP,3PIN,BLK.....83, 289 PLUG,TORQUE HUB,DRAIN***.....51 POTENTIOMETER ASSY, WELDER........277– 278 PRE-FILTER,FUEL,DEUTZ.....11–12, 131 PRECLEANER OPTION,FORD,Z80.....261 PRECLEANER,AIR INTAKE.....261 PRECLEANER,INLINE 3".....261, 263 PRO.DIR.CNRL,VLV,5WY,3POS.....221 PRO.DIR.CTRL,VLV,5WY,3POS.....221 PROXIMITY SENSOR***...249–250, 303, 305, 307 PULLEY KIT,PERKINS 804.....269–270 PULLEY, WATER PUMP (704-30).....93 PULLEY,CRANKSHAFT (53883).....93 PULLEY,CRANKSHAFT,TME27.....149–150 PULLEY,DEUTZ.....269–270 PULLEY,FORD ENGINE,LRG-423***.....147 PULLEY,GENERATOR,FORD.....269–270 PULLEY,GM.....269–270 PULLEY,PERKINS.....269–270 PULLY, GNRTR,220V,50HZ(89908).....269–270 PULLY,GNRTR,120V,60HZ(60707).....269–270 PUMP ASSY,DRIVE & FUNCTION.....227 PUMP MOUNT,PERKINS 404F-22.....105 331 April 2016 Part Description Index (continued) PUMP, FUEL, LRG425, WALBRO........53–54, 139–140 PUMP, LIFT INLET PORT (53883).....91 PUMP, LIFT TANDEM Z80.....227 PUMP, WATER, WITH GASKET.....147 PUMP,AUXILIARY,DUAL,12V.....53–54, 58, 62 PUMP,FUEL 2011 DEUTZ ***.....119–120 PUMP,FUEL GM 3.0 ENG. C282-238....53–54, 133–134 PUMP,FUEL INJ,DEUTZ BF4L20.....119–120 PUMP,FUEL INJECTN.DEUTZ F4L913.....113 PUMP,FUEL LIFT DEUTZ F4L913.....113 PUMP,FUEL LIFT,PERKINS 404F.....105 PUMP,PISTON,M46(Z80).....227 PUMP,WATER,PERKINS 804D-33T.....97 RETAINING RING, OD 8.250.....34–35 RETROFIT KIT, JIB BOOM, 6FT.....171–172 RING GEAR,FORD***.....139–140, 147 RING RETAINING.....34–35 RING, RETAINING.....33–35 RIVET,ALUM,ALUM,3/16BUTTONHEAD....253 RIVET,ALUM,ALUM,P,.25X.375.....253 RIVET,STEEL,P, .25 X .375.....249–250 RIVET,STL,STL,P,.125 X .25.....72, 77 ROCKER ASSY.,MAGNETIC 75565....193, 195 ROCKER,RETAINER, 75565.....193, 195 ROD END,.250 X 2.75 LG.....267 ROD END,.250X2.75,ZAG.....267 ROD END,.375 X 2.25***.....39 ROD END,.375 X 3.69........31, 39, 41, 43–44, 161, 163, 171–172 ROD END,.75 X 5.00.....163 R ROD END,0.5 X 3.75***...43–44, 163, 169, 172 RADIATOR HOSE, LOWER.....95 ROLLER ARM,LIMIT SWITCH***..65–68, 165, RADIATOR HOSE, UPPER.....95 169, 171–172 RADIATOR HOSE,LOWER-GM.....133–134 ROLLER,ARM,LIMIT SWITCH,ZCY500.....65– RADIATOR HOSE,UPPER-GM.....133–134 68 RADIATOR MOUNT, LH, PAINTED.....95 ROTATOR MOUNT KIT.....267 R A D I A T O R ROTATOR,PLAT JIB,160 DEG***.....171–172 MOUNT,INBOARD,PAINTED.....133–134 ROTOR-DISTRIBUTOR, GM 3.0L.....133–134 R A D I A T O R RUBBER SLEEVES, TD 2011L041.....123 MOUNT,OUTBOARD,PAINTE.....133–134 RUE RING 1.00.....41 RADIATOR,6-CORE,19.375W X 18.1.....125 RADIATOR,CONTINTNTAL.....154 S RADIATOR,FORD/PERKINS***...97, 103, 139– 140 SCREW PH M5-0.8X20 DIN 7500CE.......183, RADIATOR,PERKINS,GM.....95, 133–134 187–188, 191 RAILING CATCH CASTING--DRILLED.....249– SCREW, GEN ROTOR.....289 250 SCREW, HHC, M8 X 1.25 X 12.....105 REAR AXLE ASSEMBLY Z80 NON STR.....44 SCREW, HHF,M12-1.75X30,10.9.....37, 43–44 REAR ENGINE MOUNT,PAINTED.....147 SCREW, PHM, #6-32 X .625 ZINC.....193, 195 REAR STEER AXLE ASSY. Z80.....43–44 SCREW,#10-32 X 5/8"L.....153–154 RECEPTACLE,UK,110V.....289 SCREW,#4X1/4,HI-LO,PH PHIL,TAP....75, 79, RECEPTCL,LOCK 3-PH,50A,4 WIRE.....283 188, 191 RECTIFIER ASSEMBLY.....285 SCREW,#4X3/8,HI-LO,PH PHIL,TAP.....181 REDUCER,3" TO 2.75".....119–120 SCREW,BHC,1/4-20X1,F835,ZAG.....307 REDUCER,520123-8-4.....291 SCREW,BHC,10-32X1.5,F835,ZAG.....267 REDUCER,RUBBER 3.0 - 2.5.....127, 261 SCREW,BHSC,1/4-20 X 1.....249–250, 305 Ref Fuel Pressure Regulator (refer to SCREW,BLEEDER,M5X0.8.....171–172 422.1).....57–58, 61–62 SCREW,FHM,10-32 X 1.5.....169 REGULATOR,FUEL PRESS,TME27'07.....158 SCREW,FHS,M8 X 1.25 X 16.....149–150 REGULATOR,FUEL PRESS.TME27.....12, 158 SCREW,FHS,M8 X 1.25 X 30.....149–150 REGULATOR,LPG.....139–140 SCREW,FLANGE,1/2-13X1.25,GR 8.....33–35 REGULATOR,LPG (EPR),TME27 2007....153– SCREW,FLANGE,HHC,3/8-16X 5/8....167, 201 154 SCREW,FLANGE,HHC,3/8-16X 7/8.........165, REGULATOR,LPG(EPR),TME27.....153–154 167, 169 REGULATOR,PRESS-COMP 0.30 GPM.....221 SCREW,FLANGE,HHC,3/8-16X1.00.....169 RELAY COVER ASSY W/DECAL.....83 SCREW,FLANGE,HHC,3/8-16X1.25.....43–44, RELAY COVER,Z80,PAINTED.....83 131 RELAY MODULE(89996,89998).......117, 119– SCREW,FLANGE,HHC,5/8-11X2,GR8.......33– 120 35 RELAY, STARTER, Z45GP91.....147 SCREW,FRONT FAN GUARD,TME27.....153– RELAY,12VDC,70AMP,SEALED....85, 87, 153– 154 154 SCREW,HHC, 1-8 X 19.5 GRD2.....47 RELAY,OMRON,DPDT,12V.....277–278 SCREW,HHC,1-8 X 11,GRD 5***.......47, 172, RELAY,SOCKET,OMRON.....277–278 179 RELAY,SPDT,12V(AUTO) PLUG IN**.........61– SCREW,HHC,1-8 X 3.5.....81 62, 85, 87 SCREW,HHC,1-8 X 4.5 GRD.5.....47 RELIEF,VALVE 270 PSI.....277–278 SCREW,HHC,1-8X11,5,ZAG.....179 REST PAD,PRIMARY BOOM.....169 SCREW,HHC,1/2-13 X 1.25 GR5.....157–158, RETAINER,GAS SPRING***.....81 163 RETAINER,SPRING,1.21 X .375.....267 SCREW,HHC,1/2-13 X 1.5.....43–44, 89, 101, RETAINER-N.C.PROPOR.SOLENOID.....213, 113, 120, 133–134, 145, 157–158, 163, 169 215–216 SCREW,HHC,1/2-13 X 1.75.....143 RETAINING RING.....285 SCREW,HHC,1/2-13 X 1.75 GRD 8.....68 332 Z-80/60 SCREW,HHC,1/2-13 X 2 GR5.....157–158 SCREW,HHC,1/2-13 X 2.5,GR5.....44 SCREW,HHC,1/2-13 X 2.75.....147, 153–154, 278, 285, 289 SCREW,HHC,1/2-13 X 3.....153–154 SCREW,HHC,1/2-13 X 3.5.....54, 58, 62 SCREW,HHC,1/4-20 X .5.....72, 117 SCREW,HHC,1/4-20 X .625.....53–54, 58, 61– 62, 72, 181, 265 SCREW,HHC,1/4-20 X .75.......31, 35, 37, 43– 44, 81, 87, 91, 95, 97, 101, 117, 133–134, 139– 140, 143, 157–158, 171–172, 178–179, 187– 188, 191, 249–250, 255, 257, 277–278, 297, 303, 305 SCREW,HHC,1/4-20 X 1.....53–54, 57–58, 61– 62, 77, 81, 83, 91, 95, 97, 101, 137, 145, 153– 154, 157–158, 161, 178–179, 253, 261, 273, 289, 303, 305, 307 SCREW,HHC,1/4-20 X 1.25.......81, 111, 131, 267 SCREW,HHC,1/4-20 X 1.5.....171–172, 250 SCREW,HHC,1/4-20 X 1.75.......81, 127, 131, 143, 158 SCREW,HHC,1/4-20 X 2.....249–250 SCREW,HHC,1/4-20 X 2.5.....297 SCREW,HHC,1/4-20 X 2.75.....277–278 SCREW,HHC,1/4-20X1,8,ZAG.....309 SCREW,HHC,1/4-20X1.25,8,ZAG.....267 SCREW,HHC,3/4-10 X 1.75.....163 SCREW,HHC,3/4-10 X 2.75.....81 SCREW,HHC,3/4-10 X 4 FULL THRD.....66–68 SCREW,HHC,3/8-16 X .625.....165 SCREW,HHC,3/8-16 X .75.......31, 35, 39, 41, 44, 66–68, 140, 165, 167 SCREW,HHC,3/8-16 X .88,GRD 8.....179 SCREW,HHC,3/8-16 X 1.....39, 41, 53–54, 57– 58, 61–62, 65–68, 83, 89, 95, 120, 133–134, 139–140, 143, 147, 157–158, 161, 163, 169, 171–172, 247 SCREW,HHC,3/8-16 X 1 GRD 8.....179 SCREW,HHC,3/8-16 X 1.25 GRD 5.....43–44, 53–54, 58, 61–62, 83, 123, 127, 129, 145, 153– 154, 157–158, 161, 167, 179, 261 SCREW,HHC,3/8-16 X 1.50,GR5....61–62, 83, 97, 99, 101, 131, 137, 147, 165, 171–172, 269– 270, 273, 277–278, 299 SCREW,HHC,3/8-16 X 1.75,GRD.8......54, 58, 62, 269–270, 285 SCREW,HHC,3/8-16 X 2.....43–44, 53–54, 58, 81, 153–154, 157–158 SCREW,HHC,3/8-16 X 2.5.....43–44, 157–158 SCREW,HHC,3/8-16 X 2.75.....145, 285 SCREW,HHC,3/8-16 X 3.25.....267 SCREW,HHC,3/8-16 X 3.5,GR5.....68 SCREW,HHC,3/8-16 X 7.....167 SCREW,HHC,3/8-16X.875,8,ZAG.....179 SCREW,HHC,3/8-16X2.5,8,ZAG.....309 SCREW,HHC,5/16-18 X .75.....43–44, 65–68, 139–140, 145, 157–158, 277–278 SCREW,HHC,5/16-18 X 1 GR5......53–54, 57– 58, 61–62, 91, 95, 97, 123, 127, 139–140, 157– 158, 277–278 SCREW,HHC,5/16-18 X 1.25.....133–134, 289 SCREW,HHC,5/16-18 X 1.50....140, 153–154, 157–158 SCREW,HHC,5/16-18 X 1.75.....270 SCREW,HHC,5/8-11 X 2 GRD.8.....33–35 SCREW,HHC,5/8-11 X 2.25 GR8.....33–35, 44 SCREW,HHC,5/8-11 X 3.25 GRD 8.....33–35 Part No. 88618 April 2016 Part Description Index (continued) SCREW,HHC,5/8-11 X 3.5 GRD.8......99, 117, 120, 123, 131 SCREW,HHC,5/8-11 X 4.0 GR8.....95, 137 SCREW,HHC,5/8-11 X 4.0***.....117 SCREW,HHC,7/16-14 X 1.75.....269–270 SCREW,HHC,FLG,3/8-16 X 1 GR8.....131 SCREW,HHC,FLG,M14 X 35.....131 SCREW,HHC,M10 X 1.5 X 140.....115 SCREW,HHC,M10 X 1.5 X 16 TMZ.....101 SCREW,HHC,M10 X 1.5 X70,GR 8.8.....120 SCREW,HHC,M10 X 25MM,GR 8.8..101, 105, 149–150 SCREW,HHC,M10 X 30MM,.........89, 99, 101, 113, 123, 133–134, 139–140, 147 SCREW,HHC,M10 X 40MM,GRD8.....145 SCREW,HHC,M10 X 65MM,GR8.8.....269–270 SCREW,HHC,M12 X 20MM.....127, 131 SCREW,HHC,M12 X 30........93, 97, 137, 269– 270 SCREW,HHC,M12 X 35MM.....97, 101 SCREW,HHC,M12 X 45.....117 SCREW,HHC,M14 X 2 X 100.....117 SCREW,HHC,M14 X 30.....95 SCREW,HHC,M14 X 40MM,GR 8.8..120, 123, 149–150, 269–270 SCREW,HHC,M5 X 12MM.....145 SCREW,HHC,M6 X 1 X 20.....115 SCREW,HHC,M6 X 16.....149–150 SCREW,HHC,M6 X 20MM,GR8.8.....119–120, 145 SCREW,HHC,M6 X 25.....149–150 SCREW,HHC,M8 X 1.25 X 120.....115 SCREW,HHC,M8 X 1.25 X 25.....261 SCREW,HHC,M8 X 1.25 X 30.....115 SCREW,HHC,M8 X 100.....129 SCREW,HHC,M8 X 20MM.....89, 97, 99, 145 SCREW,HHC,M8 X 30MM,GRD 8.8.....147 SCREW,HHC,M8 X 50.....93 SCREW,HHC,M8 X 60MM X 1.25.....129 SCREW,HHC,M8 X1.25X40,GRD10.9.....145, 147 SCREW,HHC,M8X1.25X 70MM,GR8.8.....139– 140, 145 SCREW,HHF, M14 X 40MM.....131 SCREW,HHF,1/2-13X3,8,ZAG.....109 SCREW,HHF,1/2-13X3.5,8,ZAG.....311 SCREW,HHF,1/4-20 X .75........125, 127, 129, 263 SCREW,HHF,1/4-20 X 1.000.....127, 129 SCREW,HHF,1/4-20X.75,8,ZAG.....15, 61–62, 267, 307 SCREW,HHF,1/4-20X1,8,ZAG.....103, 105, 109 SCREW,HHF,3/8-16X1,8,ZAG.....103, 109 SCREW,HHF,3/8-16X2.5,8,ZAG.....311 SCREW,HHF,3/8-16X3,8,ZAG.....267 SCREW,HHF,5/8-11X1.5,8,ZAG.....103 SCREW,HHF,M14-2.0 X 40,DIN 692.....109 SCREW,HHF,M16-2.0X50 10.9.....37, 44 SCREW,HHF,M8-1.25X16,DIN6921,1......103, 125 SCREW,HHF,M8-1.25X20,DIN6921,1.....103 SCREW,HHF,M8X20,DIN6921,8.8,YZ.....125 SCREW,M5X16 BHD.....301 SCREW,M6X8.....301 SCREW,PHIL,10-24 X .75.....178–179 SCREW,PHIL,8-32X.50,SELF TAP.....273, 289 SCREW,PHIL,PHM,10-24 X.5,SEMS.........97, 125, 139–140 Part No. 88618 SCREW,PHIL,PHM,10-32 X .5,SSTL.......181, 188, 191 SCREW,PHIL,PHM,6-32 X 1/4 SS.......71–72, 77, 181, 188, 191 SCREW,PHILLIPS,PHM,10-32 X .5.....35, 37, 44 SCREW,PHILLIPS,PHM,10-32 X .75....81, 85, 87, 131, 273 SCREW,PHILLIPS,PHM,10-32 X 1......53–54, 58, 61–62, 295 SCREW,PHILLIPS,PHM,10-32 X.625...61–62, 273 SCREW,PHILLIPS,PHM,10-32 X1.25........31, 139–140, 165 SCREW,PHILLIPS,PHM,4-40 X .50.....131 SCREW,PHILLIPS,PHM,6-32 X .5.....75, 181 SCREW,PHILLIPS,PHM,8-32 X .5.....79 SCREW,PHILLIPS,PHM,8-32 X 1.25.....109 SCREW,PHILLIPS,RHM,10-32 X 1.5.....267 SCREW,PHM,10-32X3/4,ST TYPE F.....183 SCREW,PHPM SEMS ET,10-24X.5,ZA.....103 SCREW,REAR FAN GUARD,TME27........153– 154 SCREW,RHM,10-32 X 1.....247 SCREW,RHM,8-32 X .50.....283 SCREW,SECURITY,1/4-20 X 1.75LG.....283 SCREW,SECURITY,5/16-18X1.00.....283 SCREW,SER FLNG3/8UNCX3/4ZNYEL.....37, 41, 129 SCREW,SER/FLNG 10M-1.5X20MM BK....105 SCREW,SHC,1/2-13 X 1.25,A574...33–35, 43– 44 SCREW,SHC,10-32 X 1.....153–154 SCREW,SHC,3/4-10 X 3.00,A574.....68 SCREW,SHC,5/16-18 X 2,PLATED.....66–68 SCREW,SHC,5/16-18X.75,A574,YZ.....65–68 SCREW,SHC,5/8-11 X 3.00,A574.....66–68 SCREW,SHC,5/8-11 X 3.50,A574.....66–68 SCREW,SHC,7/16-14 X 1.25.....147 SCREW,SHC,M10X1.5 X 60 GR8.8.....127 SCREW,SHC,M10X1.5X20MM (75090)....123, 127 SCREW,SHC,M10X1.5X30 GR 12.9........113, 120, 127 SCREW,SHS,1/4-20 X .25 ZINC.....77 SCREW,SHS,10-24 X .625.....119–120 SCREW,SHSH,M5XM16,ZINC.....91, 97 SEAL & WEAR PLATE KIT,LIFT/STR.....227 SEAL KIT.....277–278 SEAL KIT (111090).....34–35 SEAL KIT (121291)***.....51 SEAL KIT (227775).....49 SEAL KIT (39345).....43–44, 171–172, 223 SEAL KIT (81383).....34–35 SEAL KIT (81387).....227 SEAL KIT JIB CYLINDER (61430).....171–172 SEAL KIT PLAT.LEVEL CYL, 61431....171–172 SEAL KIT PRIM.LIFT CYL (61428).....163 SEAL KIT PWR WHL MOTOR.....67–68 SEAL KIT, BRAKE (81381).....34–35 SEAL KIT, BRAKE, 4HP.....51 SEAL KIT, HYD MOTOR, GEN.....289 SEAL KIT, SOLENOID VALVE...197, 199, 201, 203, 205–206, 209–210, 213, 215–216 SEAL KIT, SWING BRAKE.....66–68 SEAL KIT, VALVE......197, 199, 201, 203, 205– 206, 209–210, 213, 215–216, 221, 225 SEAL KIT, VALVE 84129.....197 SEAL KIT, VALVE, #10.....213, 215–216 Z-80/60 SEAL KIT, VALVE, #12.....285 SEAL KIT, VALVE, #4........199, 201, 205–206, 209–210, 213, 215–216 SEAL KIT,52907,SIZE 4, 2 WAY.....221 SEAL KIT,8K ROTATOR***.....171–172 SEAL KIT,ARCTIC,ROTATOR 8.2K**........171– 172 SEAL KIT,BRAKE***.....68 SEAL KIT,DRIVE MOTOR***.....33–35, 44 SEAL KIT,FAIRFIELD (S1A2)***.....67–68 SEAL KIT,HYD MOTOR(106184).....277–278 SEAL KIT,MOTOR,LC/KC***.....33–35, 37, 44 SEAL KIT,OSC CYLINDER (81330)*.....43–44 SEAL KIT,PLAT ROTATE***.....171–172 SEAL KIT,PRIM EXT CYL,61429.....167 SEAL KIT,SAUER-DANFOSS M46***.....227 SEAL KIT,SEC EXT CYL(61427)***.....169 SEAL KIT,SEC.LIFT CYL (61426).....163 SEAL KIT,SOLENOID VALVE....197, 199, 201, 203, 205–206, 209–210 SEAL KIT,STEER CYL***.....31, 39, 41 SEAL KIT,SUN "CWCA" CB VALVES*.....167 SEAL KIT,SUN T-2A CP VALVE.....167 SEAL KIT,SWING BRAKE.....68 SEAL KIT,SWING BRAKE***.....67–68 SEAL KIT,SWING TORQ HUB***.....67–68 SEAL KIT,SWIVEL(88291).....65–68 SEAL KIT,VALVE 62356, HYDAC.....219 SEAL KIT,VALVE 62357, HYDAC.....219 SEAL KIT,VALVE 62359, HYDAC.....219 SEAL KIT,WHEEL HUB (102778).....34–35 SEAL, CAP, NOTCHED.....65–68 SEAL, CONNECTOR (DT JOYSTICKS).....195 SEAL, GASKET, .0005" *SILVER*.....285 SEAL, GASKET, .00075" *GOLD*.....285 SEAL, GASKET, .0010".....285 SEAL, O-RING LIP.....65–68 SEAL, O-RING, SQUARE.....65–68 SEAL, OIL FILLER CAP.....107 SEAL, POLY, CHAMFER.....65–68 SEAL,CONNECT,AMP SINGLE WIRE.....99 SEAL,CYL.HED.CVR.DEUTZ,F4L913.....115 SEAL,FILTER ASSY (60334)***.....83 SEAL,GREASE.....31 SEAL,INJECTOR,DEUTZ F4L913.....113 SEAL,RETAINING RING.....285 SEAL,SHAFT.....285 SEAL,SHAFT (81381).....34–35 SEAL,SHAFT-SUNDSTRAND***.....33–35 SECONDARY EXT BOOM W/DECALS.....169 SENDER,LOW FUEL INDICATOR.......53–54, 57–58, 61–62 SENDING UNIT,OIL PRESS PERKINS.....97 SENDING UNIT,OIL PRESS.,DEUTZ*.....120 SENDING UNIT,OIL PRESSURE***....91, 143, 149–150 SENDING UNIT,OIL TEMP SWCH,DTZ.....120 SENDING UNIT,TMP,FRD,GM,PRK704.....93, 99 SENDING UNIT-H20TMP LRG425EFI*.....147 SENSOR, PRESSURE,DEUTZ 2.9.....131 SENSOR,AIR,CAT MONITOR***.....139–140 SENSOR,ANGLE,PRIMARY BOOM.....165 SENSOR,COOLANT LEVEL, DEUTZ.....129 SENSOR,COOLANT TEMP*.....147 S E N S O R , C O O L A N T TEMP.VDO323-419.....133–134 SENSOR,ENGINE TEMP,TME27.....153–154 SENSOR,FORD OXYGEN.....139–140 333 April 2016 Part Description Index (continued) SENSOR,MAP, TME2.7L ENGINE.....149–150 SENSOR,O2, TME27 EPA2007.....153–154 SENSOR,O2,CAT MUFFLER,DISCH.......157– 158 SENSOR,O2,EXH.COLL., PIPE.....153–154 SENSOR,OIL PRS KIT,VDO0360-040.....113 SENSOR,RUBBER EDGE.....301 SENSOR,TILT TURNTABLE(PLSTC)....53–54, 57–58, 61–62 SENSOR,TILT,PCON (PLASTIC)****........171– 172 SENSOR,WATER TEMPERATURE.....107 SENTRY SEAL.....11–12 SEPARATOR,DUAL BATTERY,100A.....85, 87, 161 SEPARATOR/FILTER,FUEL-D,30MIC........91, 111 SEPRTR/FLTR,FUEL DSL,15GPH,.30.....105 SERV KIT,SEC LIFT REPL......163 SERV MNFLD,SEC LIFT CYL PIL PR.....225 SET SCREW***.....51 SHAFT - OUTPUT (64290).....33–35 SHAFT,MOTOR.....285 SHAFT,OUTPUT.....66–68 SHIM,2.27 X .06.....81 SHIM,AXLE ROTATION STOP,16G.....44 SHIM,AXLE ROTATION STOP,22G.....44 SHIM,GALVANIZED STEER YOKE.....39, 41 SHIM,PRIM.BOOM,LIMIT SWITCH.....165 SHIM,SIDE PAD 16GA. 3 X 5.....161 SHIM,STEER SENSOR ACTIVATOR....31, 35, 37 SHIM,WEAR PAD,5 X 1.5,14GA.....165, 167 SHIM,WEAR PAD,7 X 3,12GA.....165, 169 SHIM,WEAR PAD,7 X 3,16GA.....169 SHOCK MOUNT,SMALL.....97, 103, 125, 139– 140, 147 SHROUD,17" FAN,6-CORE RADIATOR.....125 SHROUD,CNTRWT,Z80 404D-22T.....103 SHROUD,DEUTZ,AIR INTAKE.....115 SHROUD,FAN,PERKINS PAINTED.....97 S H R O U D, R A D I ATO R , F O R D LGR425,PA.....139–140 SHROUD,RADIATOR,GM,PAINTED.........133– 134 SHUTDOWN SOLENOID,12V, DEUTZ.....119– 120 SLEAVING,PARKER TEK,2.00".....43–44 SLEEVE,CONNECTOR,DT JOYSTICKS....195 SLIDING MIDRAIL KIT,PTD.....178–179 SNAP RING,EXTERNAL,1.25,ZAG.....163, 167 SNAP RING,EXTERNAL,1.75,ZAG.....43–44 SOL SPRING,SYNCHRO START 1751.....91 SOLENOID CABLE ASSY***.....119–120 SOLENOID VALVE.....201, 209–210 SOLENOID,GLOW PLUG,DEUTZF4L913...115 SOLENOID,MOTOR START,60511,APU.....54, 58, 62 SOLENOID,SHUT DOWN PERKIN40422...105 SOLENOID,SHUTDOWN DEUTZ F4L913..113 SOLENOID,SHUTDOWN,PERKINS ****.....91 SOLENOID,STARTER,DEUTZ F4L913.....115 SOLENOID,THROTTLE ACTUATOR DSL.....91, 97 SOLENOID-STARTR DEUTZF4L1011F*....123 SOUNDER LENS, OPA, AMBER.....301 SOUNDER LENS, OPA, BLUE.....301 SOUNDER LENS, OPA, CLEAR.....301 SOUNDER LENS, OPA, RED.....301 334 SOUNDER,MIDI,OPA.....301 SPACER.....285 SPACER TUBE,.50 LG.....269–270 SPACER, FAN, DEUTZ, 43MM LNG.....129 SPACER, HANGER BRACKET.....311 SPACER,.20 ID X .50 OD X .4 LG.....153–154 SPACER,ENGINE MOUNT,TME27.....153–154 SPACER,FAN TO WATERPUMP LRG425.....139–140 SPACER,HEAT SHIELD,TME27.....149–150 SPACER,HEAT SINK.....301 SPACER,HYD GEN MANIFOLD.....285 SPACER,PULLEY,DEUTZ GEN.....269–270 SPARK PLUG WIRE SET, LRG425EFI.....147 SPARK PLUG WIRE SET,GM 3.0.....133–134 SPARK PLUG WIRE,TME27.....149–150 SPARK PLUG, FORD LRG425.....12, 147 SPARK PLUG, NGK BPR5ES.....149–150 SPARK PLUG-GM 3.0L ENGINE.......12, 133– 134 SPIDER (106113).....277–278 SPINDLE,STEER YOKE LH,2WD.....31 SPINDLE,STEER YOKE RH,2WD.....31 SPRING CLIP, M8-1.25, 0.8-4.0.....103 SPRING CLIP,1/4-20,.025-.15X.5....43–44, 53– 54, 57–58, 61–62, 83, 97, 101, 105, 178–179, 273 SPRING CLIP,10-24,ZINC.....103, 178–179 SPRING CLIP,3/8-16,.05-.20X.73....43–44, 53– 54, 57–58, 61–62, 83, 109, 129, 131, 247, 299 Spring Kit.....49 SPRING KIT (121291).....51 SPRING, SS, 1/2-EO500-49-4500.....303, 305 SPRING, SS, 3/4-EO750-69-4500.....303, 305 SPRING,COMP,1" OD,232 LB/IN.....267 SPRING,DOWEL SLEEVE (81381).....34–35 SPRING,EXTENSION .38 X 3.0.....175 SPRING,EXTENSION .44 X 6.0.....175 SPRING,EXTENSION,1.92LB/IN.....307 SPRING,JOYSTK CENTR,62390/91...193, 195 SPRING,SWITCH CENTERING,75565.....193, 195 SQUEEZE CONN W/NUT, 2WIRE, 4MM....295 STAND OFF,CONTROL UNIT.....301 STANDOFF,6-32 X 1/2L X 1/4 HEX...181, 188, 191 STARTER MOTOR, PERKINS (53883).....89 STARTER MOTOR,PERKINS(804C-33).....101 STARTER, 12V.....123 STARTER, DEUTZ F4L913.....115 STARTER,ENGINE,FORD LSG/LRG***....139– 140, 147 STARTER,GM 3.0L.....133–134 STARTER,PERKINS 404F.....107 STARTER,TME 2.7L ENGINE.....153–154 STEER YOKE,4WD,LF/RR,ASSEMBLY.....39 STEER YOKE,4WD,RF/LR,ASSEMBLY.....39 STEP PLATFORM ENTRY PAINTED.......178– 179 STRAINER ASSY,#16 O-RING.......53–54, 57– 58, 61–62, 239–240 STRAINER ASSY,#24 O-RING.......53–54, 57– 58, 61–62, 239–240 STRAP, CONDUIT HOLDER 60"***.....297 STROBE,FIREBOLT,12-80VDC,AMB**.....247 STUD (102711).....35 STUD,WHEEL,3/4-16.....31 STUD,WHEEL,3/4-16, ( 34115 ).....34–35, 49, 51 Z-80/60 SUPPORT, RAILING.....249–250, 305, 307 SUPPORT,SENSOR,JOYSTICK.....193, 195 SVC KIT,UK RECEPT.REPLACEMENT.....273 SWING DRIVE ASSEMBLY.....66–68 SWING MOTOR COMPLETE***.....66–68 SWING MOTOR,COMPLETE***.....68 SWITCH LIMIT W/RLLR NO/NC GOLD.....165 SWITCH SHIELD,ROCK JOYSTK75565...193, 195 SWITCH TOGGLE ASSY SPDT 2P MOM.....181, 188, 303, 305, 307 SWITCH TOGGLE ASSY SPDT 3P MOM.....183, 185, 187–188, 191 SWITCH TOGGLE SPDT 3P MOM SHDR.....307 SWITCH, LOW OIL PRESS, TME27...149–150 SWITCH, OIL PRESSURE 1.5 BAR....119–120 SWITCH,FAN BELT.....115 SWITCH,LIMIT W/RLLR NO/NO GOLD.....169 SWITCH,LIMIT,TAB,BLUE,METAL.....44 SWITCH,LIMIT,TAB,BLUE,PLASTIC.....44 SWITCH,LIMIT,W/RLLR ARM,NC/NC.....169 SWITCH,LIMIT,W/RLLR ARM,NO/NC........65– 68, 163, 165, 169 SWITCH,LIMIT,W/RLLR,NO/NC GOLD......65– 68 SWITCH,LIMIT,W/RLLR,NO/NC,GOLD......65– 68 SWITCH,LIMIT,W/ROLLER,NC/NC.....65–68 SWITCH,LIMIT,W/ROLLER,NO/NC.....171–172 SWITCH,LOAD LIMIT.....267 SWITCH,MEMBRANE,GROUND CONTROL.....72, 77 SWITCH,MEMBRANE,PLATFORM.....183 SWITCH,OIL PRESSURE.....107 SWITCH,OIL PRESSURE ASSY.....147 SWITCH,PRESS,#4NPT,200PSIF.....277–278 SWITCH,THERMOSTAT 60F OPEN.....72, 77 SWIVEL,HYDRAULIC,Z80 (70238).....65–68 T T-BOX,2.75 X 4.5 X 2.0.....273, 289 T-BOX,2.75X4.5X2.63,3PH.....283 TAILPIPE, Z80 404F-22.....103 TAILPIPE,DEUTZ 913 S80.....111 TAILPIPE,DEUTZ BF4L2011.....120 TAILPIPE,FORD LRG 425.....143 TANK ASSY, GAS, 30 GAL......61–62 TANK ASSY,GAS,30 GAL,Z80.....57–58 TANK, 7 GAL/33.5 POUND, LP.....299 TANK,HYDRAULIC,45 GALLON.....53–54, 57– 58, 61–62 TAPE, PROTECTIVE MASK.....21, 29 TEE,BRANCH,520429-8.....287 TEE,BRANCH,520433-8.....287 TEE,BRASS STREET,.12 NPT.....99 TEE,RUN,520428-8.....281, 291 TENSION ARM,GENERATOR.....269–270 TERM,ALT.PERKINS 804,16/14 GA.....99 TERM,AMP MTE,SOC,22-26 GA BULK....193, 195 TERM,NI PIN,S&F,16-18GA,BULK.....31 THERMOSTAT.....107 THERMOSTAT -OIL COOLER (71259)......54, 58, 62 THERMOSTAT, 180 DEG.F.....97 THERMOSTAT, FORD LRG.....147 THERMOSTAT, PERKINS (53883).....93 Part No. 88618 April 2016 Part Description Index (continued) THERMOSTAT,CONTINENTAL TME27.....157– 158 THERMOSTAT-ENG TEMP/GM3.0L.........133– 134 THREADED ROD,1/4-28 X 10 IN***.....117 THROTTLE BODY.....133–134, 137 THROTTLE LINK,DSL***.....91, 119–120 THROTTLE LINKAGE, DSL.....119–120 THROTTLE LINKAGE,DIESEL.....97 THROTTLE SOLENOID ASSY, TROMB......119–120 THROTTLE,ELECTRIC,TME2.7L ENG.....149– 150 TIRE & WHEEL ASSY,FOAM N-M LH.....33–35 TIRE & WHEEL ASSY,FOAM N-M RH.......33– 35 TIRE & WHEEL ASSY,FOAM NM,LH.....37 TIRE & WHEEL ASSY,FOAM NM,RH.....37 TIRE & WHEEL ASSY,FOAM RH, Z80.......33– 35 TIRE & WHEEL ASSY,FOAM RH,Z80.....33–35 TIRE & WHEEL ASSY,FOAM, NM,LH.....37 TIRE & WHEEL ASSY,RT LP FOAM,L.....37 TIRE & WHEEL ASSY,RT LP FOAM,R.....37 TIRE & WHEEL,ASSY,FOAM LH, Z80....33–35 TIRE WHEEL ASSY,LEFT,SOLID.....37 TIRE WHEEL ASSY,RIGHT,SOLID.....37 TIRE,445D50/710,18PR,OUTRIGGER......33– 35, 37 TOEBOARD, TRI ENTRY 6', EURO....249–250 TOEBOARD,8'TRI ENTRY.....249–250 TOEBOARD,ENTRY EUROPEAN PNTD**.....178–179, 249–250 TOOL TRAY ACCESSORY***.....249–250 TOP CLAMP,ARCTIC HOSE CBLTRK.....165 TRAY,BATTERY.....109, 161 TRIM,EDGE,1/8X3/4 SIDE BULB.....103, 125 TROLLEY, TFAAS TRACK.....311 TUBE, STEEL, FUEL RETURN, 404F.....103 TUBE,AIR INTAKE.....119–120 TUBE,INLET,DEUTZ.....111 TUBE,INTAKE,2.50 OD X 13".....143 TUBE,INTAKE,2.50 OD X 15.63".....143 TUBE,INTAKE,AIR CLEANER.....157–158 TUBE,INTAKE,DEUTZ 2.9L.....127 TUBE,INTAKE,PERKINS 404F-22T.....105 TUBE,INTAKE,PRECLEANER.....261 TUBE,RD,ALUM 1.25 X .083.....265 TUBE,RD,ALUM 2.5 X .083.....137 TUBE,RD,ALUM 2.5 X .083 X 2.00.....137 TUBE,RD,ALUM 3 X .188.....111 TUBE,RD,STL,ALUMIZD,2.5 X .065.....99, 261 TUBE,SLIDING MIDRAIL,PAINTED....178–179 TUBING,HEAT SHRINK THICK .75.....31 TUBING,VINYL,1/2" CLEAR.....103 U U-BOLT, FLATTENED, 1.5 X 3/8.....301, 309 U-BOLT, KIT 5/16-18 X 2.5....89, 111, 133–134 U-BOLT, SQR, 3/8-16X2X5, PLTD.....303, 305, 307 U-BOLT,1/2-13 X 8.5.....97, 120 U-BOLT,3/8 X 1 YZ.....283 U-BOLT,3/8-16X4X4.63X3.00....283, 303, 305, 307 UBOLT,FLATTENED,1.5DIAX3/8 UNC.....178– 179, 265, 297 UNION,STR.THREAD 20.....239–240 UNION,STR.THREAD 24***.....239–240 Part No. 88618 UNISTRUT,FAN SHROUD BRACE,L,DE.....129 VALVE,PRI. FLOW REG 4.3.....285 UNISTRUT,FAN SHROUD BRACE,R,DE....127 VALVE,PROPORTIONAL***.....215–216 VALVE,PROPORTIONAL, 12V **.....213, 215– 216 V VALVE,PVC,TMEW7.....153–154 V-belt (air pump).....11–12 VALVE,RELIEF 1300 PSI (70242).....213, 215– V-belt (alternator & water pump).....11–12 216 V-BELT GUARD, DEUTZ 2011.....123 VALVE,RELIEF 2400 PSI.....285 V-BELT, DEUTZ F4L2011.....11–12, 119–120 VALVE,RELIEF 250 PSI(70247).....197 V-BELT, DEUTZ TD2011LOAI.....119–120 VALVE,RELIEF 2600 PSI (70242).....215–216 V-BELT, PERKINS 804C-33.....11–12, 99 VALVE,RELIEF 3200 PSI (70542).....215–216 VACUATOR VALVE.....139–140, 157–158 VALVE,RELIEF 750 PSI (88113)......199, 201, VALVE - COUNTERBALANCE**.....223 205–206, 209–210 VALVE ASSY,BLEED***.....171–172 VALVE,RELIEF,250 PSI.....203 VALVE BALL,24 FSAE-24 FSAE***.....239–240 VALVE,RELIEF,2500 PSI.....213, 225 VALVE COIL 10V.....221 VALVE,RELIEF,3000 PSI.....215–216 VALVE COVER,TME27.....150 VALVE,SHUTTLE.....197, 203 VALVE, CHECK.....197, 203, 215–216 VALVE,SHUTTLE***.....67–68 VALVE, COMPENSATOR, 80 PSI.....221 VALVE,SHUTTLE, HYDAC.....219 VALVE, FLOW DIVIDER COMBINER.....203 VALVE,SOLENOID (18660).....285 VALVE, RELIEF, GEN, 3.0kW.....289 VALVE,SOLENOID 2 POS 2 WAY.....213, 215– VALVE,BALL,16 MPT-16 FPT***.....243–244 216, 225 VALVE,BALL,16 MSAE-16 FSAE***....239–240 VALVE,SOLENOID 2 POS 3 WAY.....213 VALVE,BI-DIRECTIONAL FLOW.....197 VALVE,SOLENOID 2 POS.3 WAY.....199, 201, VALVE,CB CWCA-LHN@3800 PSI.....163 203, 205–206, 209–210 VALVE,CHCEK,TME27.....153–154 VALVE,SOLENOID 3 POS 4 WAY.....199, 201, VALVE,CHECK 65 PSI,(88115)........199, 201, 205–206, 209–210, 213 205–206, 209–210 VALVE,SOLENOID 3POS 4WAY*.....215–216 VALVE,CHECK***.....199, 201, 205–206, 209– VALVE,SOLENOID, 2 POS, 3 WAY....197, 213, 210, 213, 215–216 215–216 VALVE,CHECK,3 PSI***.....277–278 VALVE,SOLENOID,10V,W/OUT COIL*.....277– VALVE,CHECK,5 PSI.....197, 203, 215–216 278 VALVE,CHECK,IWP-S/CWP PWR ASSI.....221 VALVE,SOLENOID,2 POS 2 WAY.....221 VALVE,CHECK,PLAT.MANIFLD,HYDAC.....219 VALVE,SOLENOID,3POS4WAY,HYDAC.....219 VALVE,COUNTERBAL,CBCA-LIN***.....66–68 VALVE-CHECK, #4 SAE, 5 PSI*.....221 VALVE,[email protected]– VALVE-FLOW REGULATOR 2 GPM.....203 172 VAPORIZER REGULATOR PRIM 16.5.....133– VALVE,[email protected]– 134 172 Verify Engine Make and Model Before VALVE,[email protected] Ordering...103, 105, 107, 109, 125, 127, 129, VALVE,[email protected] 131 VALVE,COUNTERBALANCE.......43–44, 163, VITON SEAL KIT, VALVE.....221 171–172 VOLTAGE REGULATOR,110V.....273 VALVE,COUNTERBALANCE 2500 PSI*.....169 VOLTAGE REGULATOR,220V.....273 VALVE,COUNTERBALANCE @1000.....167 VALVE,COUNTERBALANCE(81366)***.....67– W 68 VALVE,COUNTERBALANCE,3500***.....163 WASHER, NYLON #10, 0.093.....191 VALVE,COUNTERBALANCE,3800 PSI.....163 WASHER, CRUSH, COOLANT SENSOR...129 VALVE,DIFFERENTIAL SENSE,N.0......219 WASHER,#10,LOCK.....153–154 VALVE,DIFFERENTIAL SENSE,N.C......219 WASHER,3/8 HARD.STEEL-FLAT,USS....153– VALVE,DIFFERENTIAL SENSING.....213 154, 157–158 VALVE,DIFFERENTIAL SENSING***.......213, WASHER,CRANKSHAFT,TME27.....149–150 215–216 WASHER,CYL.HED CVR.DEUTZF4L913...115 VALVE,DRAIN,FORD,BLOCK,RAD......147 WASHER,FENDER,.25 X 1.25 X.062.....81 VALVE,EDC,PILOT,SAUER,M46***.....227 WASHER,FLAT NYLON #10.....109, 181 VALVE,FLOW CONTROL, 0.1GPM*.....221 WASHER,FLAT,#10,USS,ZAG.....103 VALVE,FLOW DIVIDER/COMBINER........197, WASHER,FLAT,.375 X 1.5 X .125.....125, 139– 203 140, 147 VALVE,FLOW REGULATOR.....201, 209–210, WASHER,FLAT,.375X1.50X.125,ZAG......103, 213 309 VALVE,FLOW REGULATOR 0.1 GPM.....213 WASHER,FLAT,.5 HARDENED......33–35, 68, VALVE,FLOW REGULATOR 1.2 GPM......199, 89, 97, 101, 113, 120, 133–134, 145, 153–154, 205–206 157–158, 247, 278 VALVE,FLOW REGULATOR 2.3 GPM......199, WASHER,FLAT,.625 HARDENED........33–35, 205–206 43–44, 66–68, 120, 123, 125, 131 VALVE,LP LOCKOUT W/CONN***.....139–140 WASHER,FLAT,.625 X 2.25 X.15..........95, 99, VALVE,PCV-FORD LRG***.....12, 147 117, 120, 123, 131, 137 VALVE,PILOT OPER DIRECTIONAL.......277– WASHER,FLAT,.75 HARDENED.....68 278, 285 WASHER,FLAT,1.0,F436,HRD,ZAG.....179 Z-80/60 335 April 2016 Part Description Index (continued) WASHER,FLAT,1.000,HARDENED.....179 WASHER,FLAT,1.56 X 2.5 X .061.......99, 117, 120, 123, 131, 167 WASHER,FLAT,1/4,USS,ZAG.....62, 309 WASHER,FLAT,2.0 X 4.5 X .25.....31 WASHER,FLAT,2.27 X 3.5 X .06.....163 WASHER,FLAT,3/8,SAE,HRD,ZAG.....179 WASHER,FLAT,3/8,USS,ZAG.....309 WASHER,FLAT,3/8X1.5X.06.....267 WASHER,FLAT,313, HARDENED.....179 WASHER,FLAT,HRD,1.063X2X.134.....81 WASHER,FLAT,M10,ZINC PLTD........99, 101, 113, 120, 123, 127, 157–158 WASHER,FLAT,M12....97, 101, 117, 127, 131, 137, 269–270 WASHER,FLAT,M14.....120, 123, 269–270 WASHER,FLAT,M14 HARDENED.....149–150 WASHER,FLAT,M14,DEUTZ F4L913.....117 WASHER,FLAT,M6 PLTD......81, 145, 149–150 WASHER,FLAT,M6,DEUTZ F4L913.....115 WASHER,FLAT,M8 DEUTZ, F4L913.....115 WASHER,FLAT,M8,YELLOW ZINC......97, 99, 129, 145, 147, 153–154, 261 WASHER,FLAT,MS,#10,Y.........53–54, 58, 61– 62, 125, 131, 139–140, 188, 191, 247, 267, 295 WASHER,FLAT,MS,#8,Y.....181, 191, 283 WASHER,FLAT,USS,1",Y.....47 WASHER,FLAT,USS,1/2",Y......43–44, 54, 58, 62, 68, 143, 147, 285, 289 WASHER,FLAT,USS,1/4"Y.......31, 35, 37, 43– 44, 53–54, 57–58, 61–62, 66–68, 72, 77, 81, 83, 89, 91, 95, 97, 101, 111, 117, 119–120, 127, 129, 131, 133–134, 137, 139–140, 143, 145, 153–154, 157–158, 161, 171–172, 178– 179, 181, 187–188, 191, 249–250, 253, 255, 257, 261, 265, 267, 289, 297, 303, 305 WASHER,FLAT,USS,3/8",Y......39, 41, 53–54, 57–58, 61–62, 83, 89, 97, 101, 127, 129, 131, 137, 139–140, 143, 145, 147, 153–154, 157– 158, 165, 167, 169, 267, 269–270, 273, 277– 278, 285, 299 WASHER,FLAT,USS,5/16",Y.....43–44, 53–54, 57–58, 61–62, 81, 83, 87, 89, 91, 95, 97, 99, 101, 120, 123, 127, 133–134, 139–140, 153– 154, 157–158, 161, 171–172, 178–179, 261, 265, 269–270, 277–278, 283, 285, 289, 297, 303, 305 WASHER,FLAT,USS,5/8",Y.....99, 117 WASHER,FLAT,USS,7/16",Y.....270 WASHER,ISOLATOR,TME27.....153–154 WASHER,LOCK,#10 PLTD.....35, 37, 44, 153– 154 WASHER,LOCK,.25 .....31, 35, 37, 43–44, 53– 54, 58, 62, 72, 77, 81, 83, 95, 117, 171–172, 175, 178–179, 181, 187–188, 191, 250, 273 WASHER,LOCK,.313....53–54, 57–58, 61–62, 66–68, 89 WASHER,LOCK,.375....31, 35, 39, 41, 44, 65– 68, 81, 83, 133–134, 140, 153–154, 157–158, 161, 163, 167, 171–172, 247, 269–270, 299 WASHER,LOCK,.437,PLTD......269–270 WASHER,LOCK,.625 PLTD.....250 WASHER,LOCK,.75 PLTD.....68, 81, 163 WASHER,LOCK,0.5".....43–44, 163, 169, 172 WASHER,LOCK,1".....47, 81 WASHER,LOCK,1/4,ZAG.....62 WASHER,LOCK,M10..89, 133–134, 139–140, 145, 147, 149–150, 269–270 336 WASHER,LOCK,M12.....93 WASHER,LOCK,M14.....95, 149–150 WASHER,LOCK,M6....119–120, 145, 149–150 WASHER,LOCK,M6,DEUTZ F4L913.....113 WASHER,LOCK,M8 .....93, 139–140, 145, 147 WASHER,M4 NYLON.....301 WASHER,OIL DRAIN DEUTZ F4L913.....113 WASHER,RIVETING.....91 WASHER,SHIM .0151 THK......267 WASHER,SHIM,1.27 X 2.13 X .062.....167 WASHER,SPINDLE, 500 LB BOOM.....81 WASHER,STAR,EXTERNAL,.375.....77 WASHER,THRUST 5 X 1.81 BRONZE......31, 39, 41 WASHER,THRUST,(33434)**.....51 WASHER,THRUST,TORQUE HUB.....67–68 WATER INLET TUBE, FORD.....147 WATER OUTLET, VERTICAL.....107 WATER PUMP.....107 WATER PUMP GASKET.....149–150 WATER PUMP, CONTINENTAL TME27....149– 150 WATER PUMP, PERKINS (53883).....93 WDMT,AIRCRAFT SENSOR BUMPER.....307 WDMT,SKID PLATE.....307 WEAR PAD,5 X 1.5 X .625 W/NUTS...167, 169 WEAR PAD,5 X 1.5 X .75 W/NUTS.....165 WEAR PAD,5.5 X 1.75 X .5.....167 WEAR PAD,7 X 3 X 1 W/NUTS.....169 WEAR PAD,7 X 3 X.625 W/INSERT.....167 WEAR PAD,7 X 3 X.75 W/NUTS......165, 167, 169 WEAR PAD,7X3X.625 W/NUTS.....169 WEAR PAD,CABLE TRACK PULL TUBE....167 WEAR PAD,ENGINE TRAY.....161 WELDER,INVERTEC V275-S.....283 WELDMENT W/DECALS,4FT,500LB AN.....177–179 WELDMENT W/DECALS,5FT,500LB AN.....177–179 WELDMENT, AIRCRAFT TOP BUMPER.....305, 307 WELDMENT, EXHAUST SUPPORT.....103 WELDMENT, GUIDE BRACKET.....35 WELDMENT, PIPE CRADLE.....297 WELDMENT, PRIMARY EXT. BOOM.....167 WELDMENT, REAR MOUNT,ENGINE.....131 WELDMENT, SENSOR MOUNT......303, 305, 307 WELDMENT, SKIDPLATE**.....303, 305 WELDMENT,4/5FT PLATFORM SUPPOR.....179 WELDMENT,AIR BOX PAINTED.....120 WELDMENT,AIRCRAFT SENSOR BUMPR.....303, 305 WELDMENT,BELLCRANK ASSY,SRV.....171– 172 WELDMENT,CABLE TRACK TRAY Z80.....165 WELDMENT,COOLING AIRBOX.....120 WELDMENT,COUNTERWEIGHT,PLUG.....47 WELDMENT,ENGINE MOUNT,INBOARD.....95 W E L D M E N T , E N G I N E MOUNT,OUTBOARD.....95 WELDMENT,EXHAUST COLL.PIPE...157–158 WELDMENT,EXHAUST PIPE.....153–154 WELDMENT,EXHAUST TUBE.....81 WELDMENT,GUIDE BRACKET,YOKE.....37 WELDMENT,HEAD PIPE,GM.....137 WELDMENT,INTAKE,PERKINS 404F-.....105 Z-80/60 WELDMENT,KEYSWITCH COVER.....72 WELDMENT,L.P. TANK MOUNT ***.....299 WELDMENT,LEFT COVER SUPPORT.....81 WELDMENT,LONG GUIDE TUBE.....165 WELDMENT,LP BOTTLE MOUNT.......53–54, 58, 61–62 WELDMENT,MUFFLER MOUNT,PTD......157– 158 WELDMENT,MUFFLER,FORD TIER2.....143 WELDMENT,PIPE CRADLE MOUNT.....297 WELDMENT,PLATFORM SUPPORT,CE.....267 WELDMENT,REAR ENGINE MOUNT.....123 WELDMENT,RIGHT COVER SUPPORT.....81 WELDMENT,RISER CABLE TUBE.....169 WELDMENT,TRACK PULL TUBE PIVOT....167 WELDMENT,TRANSPORT LOCK.....65–68 WELDMENT,TUBE,AIR INTAKE.....157–158 WHEEL DRIVE W/BRAKE 86.74:1.....37, 51 WHEEL DRIVE W/BRAKE,57.49:1.....34–35 WHEEL DRIVE W/BRAKE,59.28:1.....34–35 WHEEL DRIVE W/BRAKE,60.2:1.....33–35 WHEEL DRIVE W/BRAKE,91.97:1.....34–35 WHEEL DRIVE,2WD 92.5:1.....34–35 WHEEL DRIVE,86.74:1***.....35, 51 WHEEL DRIVE,W/BRAKE 57.49:1.....37, 49 WHEEL STUD, 3/4-16 X 60MM.....33–35 WHEEL, CRANK POSITION.....149–150 WHEEL,28.00X15.00.....33–35 WIPER,BOTTOM,RISER.....255 WIPER,PRIMARY BOOM BOTTOM.....255 WIPER,PRIMARY BOOM SIDE.....255 WIPER,PRIMARY BOOM,TOP.....255 WIPER,RING GEAR.....257 WIPER,SIDE.....255 WIPER,TOP,RISER.....255 WIRE CABLE,16/4 CON.TPE JKT....165, 169, 171–172 WIRE HARNESS,PLAT MANFLD Z80......181, 188, 191 WIRE LOOM,3/4 DIA......99 WIRE LOOM,3/8 POLY SLIT.....178–179 WIRE,12/3 SJEOW,BK-WH-GR/YL.....83 WLDMT, ENGINE TRAY, Z80 T4 DEU.....161 WLDMT, FUEL CIRCUIT, Z80.....131 WLDT, INTAKE, T4 DEUTZ, Z80/S8.....127 WLDT, PRECLEANER MT,DEUTZ/PERK...263 WORKLIGHT,110V,150WATT,HALOGEN..249– 250 WORKLIGHT,48 VOLT.....247, 250 Z Z80 AIRLINE TO PLATFORM,1/2"ID.....275 Z80 GROUND BOX ASSY.....71–72 Z80 HF WHEEL ASSEMBLY,LH.....33–35, 37 Z80 HF WHEEL ASSEMBLY,RH.....33–35, 37 Z80 HF WHEEL,28.00 X 15.00.....33–35, 37 Z80 LH COVER ASSY W/WRD DECALS.....81 Z80 PLAT BOX ASSY.....181 Z80 PLAT MANIFOLD SERV KIT.....219 Z80 REAR AXLE ASSY.STEER(SERV).....43– 44 Z80 RELAY COVER W/WORD DECAL.....83 Z80 STEEL FUEL TANK SRVC KIT.....57–58 Z80 STEER YOKE, LF/RR ASSY......39 Z80 STEER YOKE, RF/LR ASSY......39 ZERK,GREASE,1/8 NPT.....66–68 ZERK,GREASE,5/16-24,STRAIT.....267 Part No. 88618 April 2016 Part Description Index (continued) This Page Intentionally Left Blank Part No. 88618 Z-80/60 337 April 2016 Fitting Cross References 338 Z-80/60 Part No. 88618 April 2016 Fitting Cross References (Continued) Part No. 88618 Z-80/60 339 April 2016 Fitting Cross References (Continued) 340 Z-80/60 Part No. 88618 April 2016 Fitting Cross References (Continued) Part No. 88618 Z-80/60 341 April 2016 Fitting Cross References (Continued) 342 Z-80/60 Part No. 88618 April 2016 Fitting Cross References (Continued) Part No. 88618 Z-80/60 343 April 2016 Fitting Cross References (Continued) 344 Z-80/60 Part No. 88618 Parts Manual Z-80/60 from SN Z8003-101 to Z8016-5829 and from Z8016H-5830 Part No. 88618 Rev G2

Parts Manual - Acme Lift Company

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