Parts Manual - Cub Cadet Rzt S

Transcript

Parts Manual Series 1500 Hydrostatic Lawn Tractor Models 1525 CUB CADET LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019 PRINTED IN U.S.A. FORM NO. 769-00578 (11/02) -2- MODELS 1525 TABLE OF CONTENTS DESCRIPTION PAGE DESCRIPTION PAGE Axle, Front ....................................................... 6 Engine Accessories ......................................... 15 Battery ............................................................. 16 Fender ............................................................. 10 Brake Pedal ..................................................... 12 Frame .............................................................. 8 Head Lamp ...................................................... 18 Fuel Tank ......................................................... 10 Mower Deck, 38-inch ........................................ 22 Grille ................................................................ 18 Pedal Controls ................................................. 12 Hood ................................................................ 18 Dash Panel ...................................................... 16 Deck Lift Handle/Linkage ................................. 11 Drive System ................................................... 4 Muffler .............................................................. 15 Electrical Sysytem ........................................... 26 PTO Clutch ...................................................... 20 Engine Air Filter/ Muffler Gasket ............................... Cooling ......................................................... Carburetor/Intake Manifold .......................... Engine Control .............................................. Cylinder/Crankcase ...................................... Piston/Crankshaft ......................................... Engine Electrical/Ignition .............................. Fuel Pump/Filter ........................................... Lubrication .................................................... Electric Starter .............................................. Valve/Camshaft ............................................ Seat ................................................................. 14 37 33 36 35 28 30 34 38 32 39 31 Side Panels ..................................................... 18 Steering ........................................................... 6 Transmission, Hydrostatic ............................... 24 Wheels, Front & Rear ...................................... 3 NOTE, For painted parts, please refer to the list of color codes below. Please add the applicable color code, wherever needed, to the part number to order a replacement part. For instance, if a part, numbered 700-xxxx, is painted Cub Yellow, the part number to order would be 700-xxxx-0716. Cub Yellow: 0716 Cub Beige: 0499 Powder Black: 0637 -3- WHEELS 1 2 4 3 4 7 5 6 REF. NO. 1 2 3 4 5 6 7 — — PART NUMBER 734-3189 634-0246A 712-3050 741-3032 634-3015 731-3020 734-3186 737-0224 734-0255 DESCRIPTION Tire, Turf, Cub Cadet 20 x 9 x 8 Rim Assembly, 8.0 x 6.19 (4-Lug) Lug Nut, 7/16-14 Bearing, Ball, .75 ID x 1.75 OD Rim Assembly, Bead Lock, 6 x 4.5 Hub Cap Tire, Turf, Cub Cadet 15 x 6 x 6 Gease Fitting Valve, Tubeless Air QTY. 2 2 8 4 2 2 2 2 4 -4- DRIVE SYSTEM 27 20 A 18 18 1 B 21 B 13 17 34 31 39 11 29 22 49 A 8 33 5 37 23 41 35 42 45 36 B 3 40 47 B 48 8 28 18 2 52 12 19 50 7 26 32 9 30 6 24 51 9 43 38 36 25 14 44 15 4 16 23 10 35 44 36 23 36 46 36 Attach Spring (732-1716) Here -5- DRIVE SYSTEM REF. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 PART NUMBER 17840 618-0365 618-0667 629-0949A 683-0251 710-0176 710-0227 710-0344 710-0726 710-0599 710-3007 710-3011 710-3103 711-0677 711-0832 712-0291 712-0333 712-0431 712-1329 712-3004A 712-3010 712-3017 714-0104 714-0111 725-0157 725-1644 726-0154 726-0320 731-1449A 732-0209 732-0429A 732-0716 732-0729 732-0994 732-3118 736-0140 736-0169 736-0275 736-0921 736-3010 738-0372B 747-1149 747-1150 747-1151 750-0535 754-0640 756-0116 756-0981A 756-1166 783-0810 783-1019 756-0978A DESCRIPTION QTY. Bracket, Mounting, Transaxle 2 Hub Assembly, Wheel 2 Transmission, Hydrostatic 1 Harness Assembly, Ground & Reverse 1 Bracket Assembly, Idler, Center Dbl 1 Hex Cap Screw, 5/16-18, 2.75, Gr5 4 Screw, #8-18, 0.500 2 Hex Cap Screw, 3/8-16, 1.50, Gr5 3 Screw, 5/16-12, 0.75 6 Screw, 1/4-20, 0.5 1 Screw, #12-24, 0.375 3 Hex Cap Screw, 3/8-16, 2.25, Gr5 1 Hex Cap Screw, 5/16-18, 2.00, Gr5 1 Ferrule, 5/16-18 x .312 Dia 1 Ferrule, 3/8-24 x .375 Dia 1 Nut, Hex Lock, 1/4-20 1 Nut, Hex, 1/2-20, Gr2 1 Nut, Flange Lock, 3/8-16 4 Nut, 3/4-16, Grb, Hx 2 Nut, Flange Lock, 5/16-18, Gr5 5 Nut, Hex, 5/16-18, Gr5 1 Nut, Hex, 3/8-16, Gr8 3 Pin, Cotter, .072 Dia. x 1.13 Lg 2 Pin, Cotter, 3/32, 1.0 1 Cable, Tie, 3/16 x .05 x 7.4 2 Switch, Spring, Short 1 Tie, Cable, Push Mount 7.5 Lg 1 Plate, Insulator Nut 1 Fan, Blade, 10” 1 Spring, .48 OD x 2.03 Extension 1 Spring, Extension, .50 Dia x 3.97 Lg 1 Spring, Extension, .59 OD x 4.00 Lg 1 Ring, Wire 1 Spring, Extension, .500 Dia x 7.0 Lg 1 Spring, Extension, 3/8 OD x 1.44 Lg 1 Washer, Flat, .385 x .62 x .063 3 Washer, Lock, 3/8 , Regular Duty 1 Washer, Flat, .344 x .688 x .065 1 Washer, Lock, 1/2 , Regular Duty 1 Washer, Flat, .407 x .812 x .135 Hdn 1 Spacer, Shoulder, 1.00 x .38 x .38 1 Rod, Hydro Bypass 1 Rod, Brake, Hydro 1 Rod, Control, Hydro 1 Spacer, .376 ID x .625 OD x .22 1 Belt, V Type, Poly 1 Pulley, Idler, V Type x 3.06 Dia 2 Pulley, Idler, Flat 2.75 OD 1 Pulley, Input, 5.0 Dia 1 Bracket, Transmission, Torque Hydro 1 Bracket, Actuator, Switch 1 Pulley, Engine, 3.56 Dia. 1 -6- STEERING 29 4 14 30 28 23 18 1 25 20 7 15 8 11 27 10 21 17 24 22 6 3 13 19 7 19 9 9 26 2 5 12 -7- STEERING REF. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 PART NUMBER 710-0514 711-1408 711-1409A 712-0237 712-0240 712-0241 712-0431 712-0459 712-3004A 717-1550D 717-1554 723-0610 736-0169 736-0242 736-3084 737-3007 738-0372B 738-1194 741-0475 741-0656 683-0605 683-0606 712-0417A 714-0162 719-0583 736-0866 738-1011 731-3209 731-3210 736-04062 DESCRIPTION Hex Cap Screw, 3/8-16, 1.00, Gr5, Std Link, Drag, RH Link, Drag, LH Nut, Hex Lock, 5/16-24 Nut, Jam, 7/16-20, Gr2 Nut, Hex, 3/8-24, Gr5 Nut, Flange Lock, 3/8-16 Nut, Flange Lock, 7/16-20 Nut, Flange Lock, 5/16-18 Gear, Steering, 11/90 Ratio Gear, Pinion, Steering Ball Joint, 7/16-20 Washer, Lock, 3/8 , Regular Duty Washer, Bell, .340 x .872 x .060 Washer, Flat, .510 x 1.120 x .060 Grease, Alvania Ep 2 Spacer, Shoulder, 1.00 x .38 x .38 Shaft, Steering, .625 OD x 25.00 Lg Bushing, Plastic, .380 ID Bearing, Hex Flange, 5/8 Axle Assembly, LH .750 Dia Axle Assembly, RH .750 Dia Nut, Hex, Flange, 5/8-18 Pin, Cot, 5/32, 1.25 Axle, Pivot, Cast .750 Dia Washer, Flat, .755 x 1.92 x.060 Spacer, Shoulder, .500 x 2.230, 3/8-16 Wheel, Steering, Soft Grip, Three Spoke Cover, Steering Wheel Washer, Flat, .344 x 1.5 x .10 QTY. 2 1 1 1 2 2 4 1 2 1 1 2 2 1 1 1 2 1 2 1 1 1 2 2 1 2 2 1 1 1 -8- FRAME 5 5 13 23 13 12 5 18 16 16 22 18 10 5 5 10 7 14 6 5 21 2 17 6 18 20 725-04039 REF. ONLY 9 5 1 4 19 11 17 15 8 3 -9- FRAME REF. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 PART NUMBER 17962 683-0304A 683-0612 710-0224 710-0604A 710-1260A 710-1652 711-0332 712-0431 712-0459 714-0145 722-3022 732-04035 736-0222 736-0331 736-0407 738-0143 738-1020 783-0726B 783-0727A 783-0728 783-1462 783-1463 DESCRIPTION QTY. Plate, Switch 1 Frame Assembly, Lower 1 Bumper Assembly 1 Screw, Hex Wash. Hd. Tapp, 10-16 x .5 2 Screw, Self-tapping, 5/16-18, 0.625 20 Screw, 5/16-18, 0.750 2 Screw, Hex Wash. Hd. Tapp, 1/4-20 x 0.625 1 Pin, Clevis, .50 Dia x .78 Lg 2 Nut, Flange Lock, 3/8-16 2 Nut, Flange Lock, 7/16-20 2 Pin, Click, .092 x 1.64 Lg 2 Foam Tape, .625 x .25 18 Spring, Compression, 1.28 OD x 3.125 Lg 2 Washer, Lock, Ext 1/4 2 Washer, Bell, .390 x 1.13 x .062 2 Washer, Bell .45 x 1.00 x .062 2 Shoulder Screw, 3/8-16 2 Shoulder Screw .625 x .500, 7/16-20 2 Bracket, Pivot, Support RH 1 Bracket, Pivot, Support LH 1 Bracket, Pivot, Bar 1 Frame, Upper, Cub 1500 1 Bracket, Frame, Seat 1 -10- FENDER & FUEL TANK 5 2 9 15 14 6 2 10 12 1 3 13 11 8 1 7 REF. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 PART NUMBER 710-0260A 710-0726 710-0895 712-3004A 731-2616 731-2617 736-3078 783-0677 783-0715B 783-1461 726-3046 735-0697 735-0698A 751-0819A 751-3124B 4 DESCRIPTION Bolt, Carriage, 5/16-18 x .62 Lg Screw, 5/16-12, 0.75 Screw, 1/4-15, 0.750 Nut, Flange Lock, 5/16-18 Cover, Fender, RH Cover, Fender, LH Washer, Flat, .349 x 1.00 x .063 Bracket, Lift, Adjustment Bracket, Seat, Mount Fender Clip, Ratchet, .250 Dia Pad, Foot, LH Pad, Foot, RH Tank, Fuel Cap, Fuel QTY. 2 8 9 2 1 1 2 1 2 1 12 1 1 1 1 7 4 -11- LIFT ASSEMBLY 1 10 14 17 7 9 5 22 20 25 21 A 11 8 26 18 21 10 28 A 12 20 4 18 25 22 23 19 13 B 5 28 B 2 8 3 19 15 13 26 4 3 16 24 27 15 17 REF. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 PART NUMBER 683-0197B 711-0332 712-0206 712-0431 712-3004A 712-3083 714-0104 714-0111 714-0145 716-0106 720-0311 732-0874 736-0160 736-0275 736-0921 736-3019 736-3084 738-0138A 738-0143 741-0225 741-0715 746-0968 747-1111A 747-1130B 756-1154 783-0678A 783-0720A 736-0204 DESCRIPTION Shaft Assembly, Lift Pin, Clevis, .50 Dia x .78 Lg Nut, Hex, 1/2-13, Gr5 Nut, Flange Lock, 3/8-16 Nut, Flange Lock, 5/16-18, Gr5 Nut, Hex Lock, 1/2-13, Gr8, Nylon Pin, Cotter, .072 Dia. x 1.13 Lg Pin, Cotter, 3/32, 1.0 Pin, Click, .092 x 1.64 Lg E-ring, .625 Dia. Shaft Grip, Handle Spring, Torsion Washer, Flat, .53 x .93 x .050 Washer, Flat, .344 x .688 x .065 Washer, Lock, 1/2 , Regular Duty Washer, Flat, .531 x 1.062 x .134 Washer, Flat, .510 x 1.120 x .060 Screw, Hex Cap, 5/16-18x.620 Gr2 Shoulder Screw, 3/8-16 Bearing, Hex Flange Bearing, Flange, Snap .500 ID Cable, Lift, 16.16 Lg Handle, Lift Rod, Deck, Front Adjustment .5" Dia Pulley, Roller Lift, Arm Bracket, Adjustment, Front Deck Rod Washer, Flat, .344 x .62 QTY. 1 2 2 2 2 2 2 2 2 2 1 1 2 2 2 2 3 2 2 2 2 2 1 1 2 2 1 2 6 9 -12- PEDAL ASSEMBLY 10 10 6 6 11 12 8 19 7 10 23 25 26 REF. ONLY 2 17 29 28 27 22 5 24 9 13 Hook to Flange In Frame (783-0650) 23 21 10 15 30 11 14 1 3 16 9 20 18 24 4 19 -13- PEDAL ASSEMBLY REF. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 PART NUMBER 647-0031B 647-0049 710-0726 710-0650 710-1260A 711-0736 711-1363 712-0431 712-3004A 714-0104 714-0111 719-0584 732-0335 732-0955 732-0963 735-3049 736-0133 710-1611B 736-0187 736-3008 738-0155 738-0507B 741-0225 741-3065B 747-1137 747-1138 748-0413 783-0653F 783-0663C 783-1469A DESCRIPTION Control Assembly, Brake Control Assembly, Hydro Screw, Self-tapping, 5/16-12, 0.75 Screw, Self-tapping, 5/16-18, 0.875 Screw, 5/16-18, 0.750 Adjustment Ferrule 1/4-20 x 1.0 Pin, 3/8-16, 3/8 x 2.43 Lg Nut, Flange Lock, 3/8-16 Nut, Flange Lock, 5/16-18, Gr5 Pin, Cotter, .072 Dia. x 1.13 Lg Pin, Cotter, 3/32, 1.0 Pedal, Control Spring, Compression, .405 x 1.17 Spring, Extension, .50 OD x 1.41 Lg Spring, Extension, .50 Dia x 6.37 Lg Pad, Brake, Control Washer, Flat, .411 x 1.25 x .100 Screw, Torx Hd. Tapp. 5/16-18 x .75 Washer, Flat .64 ID x 1.24 x .06 Washer, Flat, .344 x .750 x .120 Shoulder, Screw .437 x 1.62 Lg Screw, Shoulder, .500 Dia x .434 Bearing, Hex Flange Bearing, Hex Flange, .628 ID, Split Rod, Control, Cruise Rod, Control, Brake Lock Latch, Cruise Bracket, Support, Stearing Bracket, Lockout, Hydro Pedal, Brake QTY. 1 1 4 1 2 2 1 2 2 5 2 1 1 1 1 1 2 1 2 1 1 1 2 2 1 1 1 1 1 1 -14- ADJUSTABLE SEAT 23 7 15 20 12 13 6 6 11 4 19 3 15 9 2 22 16 10 21 17 14 8 13 5 18 3 REF. NO. 1 2 3 4 5 6 7 8 9 10 11 12 PART NUMBER 17239A 710-1268 712-3004A 712-3027 720-0433 726-0201 731-1989 732-0499 732-1027 732-1175 736-0175 736-0204 REF. DESCRIPTION QTY. NO. Bracket, Seat Lift 13 Screw, #10-16, 0.375 2 14 Nut, Flange Lock, 5/16-18, Gr5 2 15 Nut, Flange Lock, 1/4-20 1 16 Grip, Seat, Adjustment (Yellow) 1 17 Nut, Speed, .3125 ID 2 18 Spacer, Seat, Adjustment 4 19 Spring, Compression .41 OD x 1.50 1 20 Spring, Extension, .80 Dia x 4.2 Lg. 1 21 Spring, Extension, .815 Dia x 4.4 Lg. 1 22 Washer, Spring, .265 x .562 x.025 1 23 Washer, Flat, .344 ID x .62 OD 1 1 PART NUMBER 736-0275 736-3019 738-0137A 738-0296 738-1198 783-0209A 783-0611 783-0738A 783-0739 783-0753 757-04004 DESCRIPTION QTY. Washer, Flat, .344 x .688 x .065 2 Washer, Flat, .531 x 1.062 x .134 2 Screw, Shoulder, .340 x .285, 1/4-20 1 Shoulder, Screw .437 x .286 Lg 2 Screw, Shoulder, .50 x.50, 5/16-18 4 Bracket, Seat Lift 1 Stop, Seat, Adjustment 1 Bracket, Pivot, Seat 1 Lever, Seat, Adjustment 1 Selector, Seat, Adjustment 1 Seat, Mid-back, V-1480 1 -15- ENGINE ACCESSORIES 9 11 For Choke 9 5 10 18 7 16 Fits Over Fuel Line Routed Behind The Engine. 8 7 17 3 4 19 2 REF. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 PART NUMBER 710-0227 710-0599 710-0726 710-1315 712-3017 712-3086 722-0263 725-0157 726-0205 736-0300 751-0535 751-0564 751-0805 751-2100 751-2101 751-3140 751-3141 751-3142 783-0615B KM-11060-7021 DESCRIPTION QTY. Screw, #8-18, 0.500 4 Screw, Self-tapping, 1/4-20, 0.500 4 Screw, Hx. Wash. Hd. Tapp 5/16-12 x .75 4 Screw, Hx. Wash. Hd. Tapp 3/8-16 x 4 Nut, Hex, 3/8-16, Gr8 1 Nut, M8, 1.25-6h, Flange 2 Foam, .625 x 1.50 x 10.0 Lg 2 Cable, Tie, 3/16 x .05 x 7.4 2 Clamp, Hose, .490 Dia. 2 Washer, Flat, .406 x .875 x .059 1 Hose, Fuel Line 61in Deflector, Muffler 1 Muffler, Dual Inlet 1 Pipe, Exhaust, LH 1 Pipe, Exhaust, RH 1 Drain, Oil 1 Hose, Extension, Oil Drain 12in Cap, Oil, Drain 1 Shield, Heat, Muffler 1 Gasket, Exhaust 2 20 14 6 20 6 15 13 12 1 -16- DASH PANEL 20 10 11 17 24 30 2 1 4 13 21 29 32 25 7 12 9 15 19 13 33 3 27 28 18 8 26 22 34 14 12 5 35 16 3 7 31 3 7 6 23 5 -17- DASH PANEL REF. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 PART NUMBER 710-0136 710-0192 710-0599 710-0642 710-0650 710-0703 710-0726 710-0895 710-1611B 710-3217 712-0142 712-0271 712-0397 712-3087 714-0104 725-1426 731-2615 731-2620 731-2621 731-3161 731-3232 736-0222 738-1132 746-1100 746-04057 747-1323A 747-2130 747-2131 749-04000A 783-0462 783-1447 783-1448 783-1449 783-1499 925-1707C DESCRIPTION QTY. Screw, 1/4-20, 1.75, Gr5 1 Screw, #10-24 X .375 2 Screw, Self-tapping, 1/4-20, 0.500 6 Screw, Hx. Wash. Hd, Tapp. 1/4-20 x .75 2 Screw, Hx. Wash. Hd, Tapp, 5/16-18, .875 4 Screw, Carriage, 1/4-20, .75, 1 Screw, Hx. Wash. Hd, Tapp, 5/16-12 x .75 6 Screw, 1/4-15, 0.750 1 Screw, Torx Hd. Tapp. 5/16-18 x .75 2 Screw, Machine, #8-32, 0.375, Trus Phillips 1 Nut, 8-32 1 Nut, Hex, 1/4-20, Sems 2 Nut, Wing, 1/4-20 w/ Bell Washer 2 Nut, Wing, 1/4-20 1 Internal Cotter Pin, .072 x 1.13 1 Solenoid, 12V, 100 Amp 1 Dash 1 Lever, Dash, Cruise 1 Lever, Dash, Brake 1 Knob, Throttle Control 1 Roller, Latch, Hood 1 Washer, External Lock, 1/4 2 Screw, Shoulder, 1/4-20, .25 x .15 1 Cable, Throttle, 38.0 Lg 1 Cable, Choke, 45.5 Lg. 1 Rod, .250 Dia x 4.25 Lg. 1 Rod, Support, Side Panel RH 1 Rod, Support, Side Panel LH 1 Tube, Dash, Support 1 Bracket, PTO Switch Retainer 1 Bracket, Support, Battery 1 Bracket, Support, Hood Latch 1 Bracket, Battery, Hold Down 1 Bracket, Rod, Dash 1 Battery, 275 CCA, Dry 1 -18- HOOD & GRILLE 32 24 21 22 12 10 4 6 15 17 27 3 15 14 25 1 23 17 16 18 9 29 25 19 8 28 9 25 25 8 18 12 12 29 31 26 13 7 23 19 30 2 26 28 13 5 11 -19- HOOD & GRILLE REF. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 21 22 23 24 25 26 27 28 29 30 31 32 PART NUMBER 603-0211A 603-0212A 603-04063 625-04001 725-0963 725-1649 703-2396 777D06895 777X40079 703-2397 777D06895 777X40079 703-2398 777I20314 703-2465 703-2466A 703-2495 703-2496 710-0599 710-1260A 710-0436 710-0456 710-0726 710-0779A 712-3027 712-3087 726-0139 731-04237 732-0334 732-0855A 736-0175 736-0258 736-0400 738-3141 748-3055 783-1467 783-1468 959-3747B 777D03263 777D03264 DESCRIPTION Bracket Assembly, Grille LH Bracket Assembly, Grille RH Bracket Assembly, Hood Headlight Assembly, Front Lamp, 12V Socket, Lamp Side Panel, RH Graphic, 1525 Strip, Protective Side Panel, LH Graphic, 1525 Strip, Protective Grille Graphic, Warning HOT Link, Hood Front Link, Hood, Rear Screen, LH Side Panel Screen, RH Side Panel Screw, Self-tapping, 1/4-20, 0.500 Screw, Hx Wash. Hd Tapp, 5/16-18 x .75 Screw, Hx Tapp, 10-16 x .625 Screw, Hx Wash. Hd Tapp, 10-16 x .5 Screw, Hx Wash. Hd Tapp, 5/16-12 x .75 Screw, Truss Phillips Tapp, 10-16 x .5 Nut, Flange Lock, 1/4-20 Nut, Wing, 1/4-20 Nut, Speed, 10z U-type Plenum, Hood Spring, Compression, .50 OD x .5 Lg Spring, Latch, Hood Washer, Spring, .265 x.562 x.025 Washer, Flat, .385 x 1.0 x .135 Washer, Flat, .194 x .62 OD x .063 Screw, Shoulder, .31x .75, 1/4-20 Bushing, Tapered, .32 ID x .69 OD Bracket, Mounting, Grille LH Bracket, Mounting, Grille RH Hood Assembly Graphic, Hood RH Graphic, Hood LH QTY. 1 1 1 1 2 2 1 1 1 1 1 1 1 1 2 2 1 1 6 2 2 2 2 4 8 2 2 1 4 1 8 2 2 2 4 1 1 1 1 1 -20- POWER TAKE-OFF (PTO) SYSTEM 5 3 2 6 13 10 12 6 5 11 7 1 9 8 4 -21- POWER TAKE-OFF (PTO) SYSTEM REF. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 PART NUMBER 710-0859 710-1238 710-3025 710-3157 712-0431 712-3004A 717-1773 736-0171 738-0785 748-0415A 756-0978A 783-0891B 783-1003 DESCRIPTION Screw, 3/8-16 x 2.5 GR5 Screw, 5/16-18, .875 GR5 Screw, 5/16-18, .625 GR5 Screw, Hex Cap, 7/16-20 x 3.25 GR5 Nut, Flange Lock, 3/8-16 Nut, Flange Lock, 5/16-18 Clutch, Electric PTO, 6” (Model 1515) Washer, Lock, 7/16, Regular Duty Spacer, Shoulder, 1.38 x .445 x .36 Spacer, 3/8 x 1.54 Pulley, Engine Deck Stop Bracket, Clutch QTY. 1 1 2 1 2 3 1 1 1 1 1 1 1 -22- 38 INCH MOWER DECK 37 7 45 11 29 14 45 13 46 53 54 44 47 55 43 38 52 9 56 42 33 51 55 52 50 54 53 42 16 35 8 25 39 16 18 32 34 10 2 11 3 41 40 27 36 23 26 19 8 4 20 16 15 24 1 30 12 31 17 5 49 48 28 12 48 36 21 21 6 22 -23- 38 INCH MOWER DECK REF. NO. 1 2 3 4 5 6 7 PART NUMBER 16606 683-0254 683-0611 703-1890 741-0108 737-0280 710-0134 710-0599 710-0502A 8 9 710-0528 710-0602 10 710-0650 11 710-0726 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 710-0751 710-1889 710-3144 711-3314 712-0431 712-3004A 712-3006 712-3010 712-3027 712-3078 712-3087 714-0470 714-3004 717-1553B 726-0233 731-2231B 731-2363 DESCRIPTION QTY. Bracket, Hook, Retainer 1 Bracket, Deck Hanger LH 1 Deck Assembly, 38 inch 1 Wheel, Deck, 5.0 OD w/ Fitting 2 Bearing, Flange 4 Fitting, Lube 2 Screw, Carriage, 1/4-20 x .62 1 Screw, Hx. Wash, Hd,Tapp 1/4-20 x .5 6 Screw, Hx. Wash, Hd, Sems Tapp 2 3/8-16 x 1.25 Screw, 5/16-18, 1.25, Gr5 2 Screw, Hx. Wash, Hd,Tapp, 1 5/16-18 x 1.0 Screw, Hx. Wash, Hd,Tapp, 8 5/16-18, 0.875 Screw, Hx. Wash, Hd,Tapp, 6 5/61-12 x .75 Screw, 1/4-20, .620, Gr5 3 Bolt, Spindle, 3/4-16, 5.85 2 Screw, Hx. Cap, 3/8-16, 2.00, Gr5 1 Roller Pin 1/2" x 7.31 Lg 1 Nut, Hx. Flange Lock, 3/8-16 5 Nut, Hx. Flange Lock, 5/16-18, Gr5 1 Nut, Hex, 1/4-20, Gr5 2 Nut, Hex, 5/16-18, Gr5 1 Nut, Hx. Flange Lock, 1/4-20 1 Nut, Hx. Flange, 3/4-16 2 Nut, Wing, 1/4-20 1 Pin, Cotter, 1/8 x 1.25 2 Pin, Cotter, 3/32 x 1.25 1 Adjustment Gear, Deck 1 Nut, Push, .25 ID x .50 OD 2 Cover, Belt, Deck 1 Plug, Mulch 1 REF. PART NO. NUMBER 29 731-2609A 30 731-3005 31 731-1032B 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 703-1693A 711-0792 726-0106 732-0602A 732-0306 732-0556 734-0973 736-0119 736-0270 737-3000 738-0372A 738-0373 738-3056 747-1116 748-3065 750-1000 754-0641 756-0627B 756-1229 756-3106 759-3829 783-1297 783-1417A 783-1418 618-3129A 53 54 55 56 721-3018A 741-3028 741-3029 750-3190A DESCRIPTION QTY. Cover, Belt, Deck, LH 1 Front Roller 1 Chute Assembly, Side Discharge — 1 Includes the following parts: Bracket, Mounting 1 Pin, Hinge 1 Cap, Push 1 Spring, Torsion 1 Spring, Compression, .406 x .531 x 2 Spring, Extension .94 x 7.57 1 Wheel Deck 5.0 x 1.38 2 Washer, Lock, 5/16, Regular Duty 1 Washer, Belleville, .265 x .75 x .062 3 Fitting, 3/16 Drive Lube 2 Spacer, Shoulder, 1.00 x .38 x .38 1 Shoulder Screw 2 Shoulder Screw - 1/2 Dia x 2.50 Lg. 2 Rod, Handle, Deck Release .375 Dia 2 Spacer, Spindle, Deck 4 Spacer, .80 x 1.10 x 1.330 2 Belt, V-Type 1 Pulley, Idler, 3.50 Dia. 2 Pulley, Idler, 4.06 Dia. w/ Flange 1 Pulley, Spindle 2 Blade, 19.38 Lg, 3-in-1 2 Deck Skirt, Mulching 1 Bracket, Idler, Arm 1 Bracket, Idler 1 Spindle Housing Assembly — 2 Includes Ref. Nos. 53 thru 56 Seal, Oil, Single Lip Bearing, Cone Cup, Bearing Spacer, Bearing, .780 x 1.000 x 4 4 4 2 -24- HYDROSTATIC TRANSMISSION -25- HYDROSTATIC TRANSMISSION REF. NO. 1 2 3 4 5 6 7 9 10 11 12 13 14 16 17 18 19 23 24 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 PART NUMBER HG-70721 HG-70720 HG-70724 HG-51048 HG-70331 HG-50928 HG-51190 HG-51062 HG-2000022 HG-50951 HG-50329 HG-51161 HG-50315 HG-51064 HG-51140 HG-51119 HG-50551 HG-51084 HG-50966 HG-51130 HG-51129 HG-51043 HG-51044 HG-51088 HG-51517 HG-44875 HG-51518 HG-51520 HG-51521 HG-44096 HG-44097 HG-50146 HG-44871 HG-51083 HG-51100 HG-51136 HG-50016 HG-51132 HG-51133 HG-51091 HG-51098 HG-51135 HG-51116 HG-51081 HG-44371 HG-44145 HG-51071 HG-2003014 DESCRIPTION QTY. Main Housing, Assembly, Black 1 Side Housing, Assembly, Black 1 Center Section, Assembly 1 Swashplate, Trunnion Machined 1 Block - Assembly 1 Sealant 10.5 Hex Flange Screw 1/4-20 x 1.25 14 Shaft, Input 1 Ring - Retaining 1 Spacer 1 Ring - Retaining 3 Seal, Lip .67 x 1.58 x .276 1 Ball Bearing 17mm x 40mm x 12mm 1 Hex Flange Hd. Screw 5/16-24 x 0.75 1 Lip Seal 18 x 32 x 7 1 Arm, Control 1 Bearing, 30x52x13 Thrust 2 Check Plug Ass’y, .027, Washer 2 Shaft, Motor 1 Gear - Pinnion, 13t 1 10t / 48t Gear 1 Gear, 10t Jackshaft 1 60t Bull Gear 1 Sleeve Bearing .75 x 1.750 x .625 2 Sleeve Bearing 1.00 x 1.575 x .625 2 Washer, 3/4 ID x 1-1/2 OD x .13 2 Lip Seal Axle Seal 2 Shaft, Axle 1.00 x 11.99 Flange 1 Shaft, Axle 1.00 x 17.59 Flange 1 Miter Gear (Splined) 2 Miter Gear 15t (0.5 ID) 2 Shaft 1 Ring, Spiral Retaining 2 Pin, Jackshaft 1 Magnet, Ring 1 Spring, Bypass 1 Hydro Mounting Screw 3/8-24 x 2.5 Lg 2 Filter 1 Base, Filter 1 Actuator, Bypass 1 Rod, Bypass Actuator 1 Arm, Bypass 1 Retaining Ring 0.250 External 1 Seal, Lip .741 x .250 x .250 Tc 1 Flat Washer, 5/8 ID x 1.0 OD x .05 1 Retaining Ring 1 Bearing, Center Block 1 Spring - Helical Compression 1 REF. NO. 56 57 58 59 60 61 62 63 65 66 67 68 69 70 71 72 73 74 83 84 85 87 88 94 95 96 97 98 99 100 101 102 103 107 108 109 110 111 113 114 116 120 121 122 128 129 135 PART NUMBER HG-2003017 737-3121 HG-44092 HG-51072 HG-44132 HG-44134 HG-44127 HG-51146 HG-23711 HG-51345 HG-44138 HG-44094 HG-44142 HG-44101 HG-50919 HG-50132 HG-44130 HG-44761 HG-90048002506 HG-51143 HG-51147 HG-51251 HG-50653 HG-44147 HG-50837 HG-51200 HG-50870 HG-51120 HG-51097 HG-51122 HG-51131 HG-51123 HG-51223 HG-51134 HG-51069 HG-90051105600 HG-50868 HG-51144 HG-51179 HG-51184 HG-51196 HG-70725 HG-70466 HG-70722 HG-70503 HG-51252 HG-70723 DESCRIPTION QTY. Washer 1 20W-50 Oil (Gal) 78.8 Brake Yoke 1 Rotor, Brake 1 Brake Puck 2 Puck Plate 1 Brake Actuating Pin 2 Bolt, Special Flange,1/4-20 x 2 w/patch 2 Spacer 1 Spring, Brake Arm Bias 1 Square Head Bolt 5/16-24- Ribbed 1 Arm, Brake 1 Slotted Hex Nut 5/16-24 1 Cotter Pin 3/32 x 3/4 1 Compression Spring Brake Anti-drag 1 Washer, Ht .5 ID x 1 OD x .032 3 Flat - Washer 11/32 ID x 7/8 OD 2 Oil Seal .625 x 1.0 x.25 1 Pin, Standard Headless 2 Fitting, 5/16 Sae 5/32 Tube Hose, Expansion Tank Cap, Vent Bolt, Self Tapping 10-32 x 1/2 Ball Bearing .62 ID x 1.38 x .44 Socket Head Screw, 5/16-24 x 1-1/2 Spacer, Locating Screw Arm, Return Puck, Adjusting Washer, .325 OD x 1.60 ID x .150 Spring, Extension Spacer .560 OD x .260 ID x .870 Bracket, Torque Deflector Washer, Shaft .71 x 1.15 x .030 Plug, SAE #6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Torx Head Screw, 5/16-18 O-ring .07 x .301 ID Bracket,support Expansion Tank Spring Guide Silicon Sponge Center Section-Filter-Bypass Ass’y Filter Assembly Seal - O-ring Kit Kit, Expansion Tank Cap, Expansion Tank Shipping Block, Assembly 7 Piston 1 1 1 1 1 1 1 1 1 1 1 -26- ELECTRICAL SYSTEM 5 4 14 12 18 7 783-0715A REF ONLY 19 20 8 8 9 9 21 13 21 17 16 10 15 6 11 1 2 3 -27- ELECTRICAL SYSTEM REF. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 PART NUMBER 17962 629-04019 629-0469B 629-1105 629-1106 710-0224 710-0227 710-0599 712-3006 725-04022 725-04039 725-1303 725-1426 725-1439 725-1741 725-2054 725-3233 726-0278 726-0279 736-0222 736-0329 DESCRIPTION Plate, Switch Harness Assembly, Kawasaki Harness Assembly, Headlight Harness Assembly Harness Assembly, Safety, Reverse Screw, Hx. Wash. Hd. Tapp, 10-16 x .5 Screw, Hx. Wash. Hd. Tapp, 8-18 x .5 Screw, Hx. Wash. Hd. Tapp, 1/4-20, 0.5 Nut, Hex, 1/4-20, Gr5 Indicator/ Meter Hour Switch, Interlock Switch, Outer Seat Spring Solenoid, Starter, 12V Switch, Inner Seat Spring Switch, Key, 4-Position Key, Switch, Plastic Switch, Electric PTO, Yellow Knob Plate, Insulator Boss Plate, Insulator Washer, Lock, Ext 1/4 Washer, Lock, 1/4 QTY. 1 1 1 1 1 2 2 2 2 1 1 1 1 1 1 2 1 1 2 2 2 -28- CYLINDER/CRANKCASE 19 4 20 5 2 13 12 18 8 7 21 A 14 1 17 22 10 A 11 6 20 12 12 13 5 4 19 1 9 16 3 21 20 15 -29- CYLINDER/CRANKCASE REF. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 PART NUMBER KM-11004-7008 KM-11008-7010 KM-11008-7011 KM-11022-7003 KM-11060-7001 KM-11061-7007 KM-11061-7008 KM-14091-7007 KM-49015-7009 KM-49120-7015 KM-59071-2079 KM-92043-7001 KM-92049-7001 KM-92049-7002 KM-92049-7004 KM-92049-7005 KM-92139-7002 KM-130B0612 KM-130B0640 KM-130T0850 KM-130T0875 KM-172G0818 DESCRIPTION Gasket, Head Head, Cylinder #1 Complete Head, Cylinder #2 Complete Case, Rocker Gasket, Rocker Case Gasket, Crankcase Cover Gasket, Breather Cover Cover, Crankcase Crankcase, Complete Joint Pin Seal, Oil rvc2 6x11x10.2 Seal, Oil 35-48-8 Tc Seal, Oil 35-62-8 Tc Seal, Oil 8x14x5 Hs Bushing Bolt, Flanged Bolt, Flanged Bolt, Flanged Bolt, Flanged Bolt, Stud QTY. 2 1 1 2 2 1 1 1 1 1 1 6 4 1 1 1 1 4 4 17 2 4 -30- PISTON/CRANKSHAFT 6 2 1 5 4 3 7 6 5 7 6 2 3 6 REF. PART NO. NUMBER 1 KM-13001-7009 KM-13029-7005 DESCRIPTION Piston, Engine Piston, Engine L,0.50 QTY. 2 AR 2 3 KM-13002-7001 KM-13008-7001 KM-13025-7003 Pin, Piston Ring Set, Piston Ring Set, Piston L,0.50 2 2 AR 4 5 KM-13031-7033 KM-13251-7007 KM-13251-7008 Crankshaft, Comp Rod Assy, Connecting Rod Assy, Connecting,U/S=0.50 1 2 2 6 7 KM-92033-7005 KM-130G0630 Ring, Snap Bolt, Flanged 4 4 -31- VALVE/CAMSHAFT 5 4 15 20 3 13 1 19 4 14 3 16 2 20 5 13 9 6 11 9 8 7 18 1 17 13 6 2 3 20 5 9 13 16 10 3 12 15 17 20 4 7 21 5 16 15 REF. NO. 1 2 3 4 5 6 7 8 9 10 11 PART NUMBER KM-12004-7003 KM-12005-7003 KM-12009-7001 KM-12011-2056 KM-12016-7001 KM-12032-7001 KM-13070-7001 KM-13070-7004 KM-13116-2057 KM-13270-7002 KM-13271-7007 DESCRIPTION Valve, Intake Valve, Exhaust Retainer, Valve Spring Collet Arm, Rocker Tappet Guide Guide Rod, Push Plate Plate QTY. 2 2 4 8 4 4 2 1 4 1 1 REF. NO. 12 13 14 15 16 17 18 19 20 21 PART NUMBER KM-42036-7001 KM-49078-7001 KM-49118-7009 KM-92009-2341 KM-92015-2253 KM-92033-7001 KM-92140-7002 KM-92145-7001 KM-92151-7019 KM-92200-7001 DESCRIPTION Sleeve Spring, Engine Valve Camshaft, Comp Screw Nut Ring, Snap Ball Spring Bolt Washer QTY. 1 4 1 4 4 2 6 1 4 1 -32- LUBRICATION 8 15 15 3 2 11 14 1 13 4 10 5 16 16 9 7 6 12 REF. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 PART NUMBER KM-13107-7009 KM-13271-7017 KM-14075-7001 KM-16154-2053 KM-16154-2054 KM-49065-2078 KM-49065-7004 KM-59051-7011 KM-59071-7004 KM-59231-7003 KM-92043-7003 KM-92066-7003 KM-92140-7003 KM-92145-7002 KM-130B0612 KM-670D2016 DESCRIPTION Shaft Plate Cap Assy Rotor, Pump - In Rotor, Pump - Out Filter, Oil Filter, Oil Gear, Spur Joint Filler Pin Plug Ball Spring Bolt, Flanged O Ring,16mm QTY. 1 1 1 1 1 1 1 1 1 1 2 1 1 1 3 3 -33- COOLING 2 9 11 13 11 8 12 19 18 4 14 11 3 20 10 1 17 14 15 6 7 14 REF. NO. 1 2 3 4 5 6 7 8 9 10 PART NUMBER KM-13270-7007 KM-14037-7010 KM-14091-7008 KM-23062-7008 KM-49089-7023 KM-49089-7025 KM-59041-7001 KM-59066-7008 KM-92009-7008 KM-92026-7007 DESCRIPTION Plate Screen Cover Bracket, Comp Shroud, Engine, #2 Cylinder Shroud, Engine Fan Housing, Fan Screw, 6x10 Spacer 16 14 QTY. 1 1 1 1 1 1 1 1 3 1 REF. NO. 11 12 13 14 15 16 17 18 19 20 PART NUMBER KM-92153-7007 KM-92153-7008 KM-92171-7005 KM-130B0612 KM-130B0616 KM-130B0816 KM-23062-7004-9H KM-56033-7001 KM-56070-7001 KM-56080-7016 5 DESCRIPTION Bolt Bolt Clamp Bolt, Flanged Bolt, Flanged Bolt, Flanged Bracket Label, Manual Label, Warning Label, Brand QTY. 3 1 1 6 2 1 1 1 1 1 -34- ENGINE ELECTRICAL/IGNITION 11 10 14 4 1 8 7 13 12 6 2 12 5 3 9 9 REF. NO. 1 2 3 4 5 6 7 PART NUMBER KM-21066-7001 KM-21171-7007 KM-21171-7008 KM-21193-7016 KM-26030-7001 KM-27010-7002 KM-59031-7001 DESCRIPTION Regulator, Voltage Coil Assy, Ignition Coil Assy, Ignition Flywheel Assy Harness Switch, Oil Pressure Coil, Charging QTY. 1 1 1 1 1 1 1 REF. NO. 8 9 10 11 12 13 14 PART NUMBER KM-92009-2308 759-3331 KM-92151-2097 KM-92200-7002 KM-130B0620 KM-224B0520 KM-510A5100 DESCRIPTION Screw Plug, Spark - RCJ8Y Bolt, 12x30 Washer Bolt, Flanged Screw, Pan Hd. Cross Key, Woodruff QTY. 2 2 1 1 4 4 1 -35- ENGINE CONTROL 7 10 3 15 12 11 8 14 16 4 2 5 1 17 9 13 18 6 REF. NO. 1 2 3 4 5 6 7 8 9 PART NUMBER KM-13107-7010 KM-13271-7018 KM-16169-7009 KM-16171-7007 KM-39129-7003 KM-49103-7004 KM-49113-7022 KM-92009-7007 KM-92145-7003 DESCRIPTION SHaft Plate Link, Choke Link Spring, Governor Arm, Governor Panel, Control Comp Screw, 4x35 Spring QTY. 1 1 1 1 1 1 1 1 1 REF. NO. 10 11 12 13 14 15 16 17 18 PART NUMBER KM-92145-7004 KM-92145-7005 KM-92150-2182 KM-92153-7005 KM-92170-7001 KM-130B0612 KM-214B0408 KM-311B0600 KM-411B0600 DESCRIPTION Spring Spring Screw, Hx, 5x16 Bolt, 6x35 Clamp Bolt, Flanged Screw, Pan Nut, Hex Washer, Plain QTY. 1 1 2 1 2 2 2 1 1 -36- CARBURETOR/INTAKE MANIFOLD 27 19 27 15 17 7 6 21 26 29 1 20 23 25 2 24 21 18 9 16 22 5 12 14 10 13 11 3 4 28 REF. NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 PART NUMBER KM-11061-7004 KM-11061-7005 KM-11061-7009 KM-11061-7010 KM-13107-7018 KM-15003-7047 KM-16014-7001 KM-16020-7003 KM-16025-7006 KM-16030-7003 KM-16031-7002 KM-16041-7016 KM-16041-7018 KM-16186-7002 KM-39076-7001 DESCRIPTION Gasket, Manifold - Carb Gasket, Carb Gasket, Chamber Gasket Shaft Carburetor Assy Screw, Pilot Air Chamber, Float Valve, Throttle Valve, Float Float Shaft, Carburetor Choke Shaft, Carburetor Throttle Valve Assy, Choke Limiter 8 QTY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 REF. NO. 16 17 18 19 20 21 22 23 24 25 26 27 28 29 PART NUMBER KM-49121-7001 KM-59076-7005 KM-92009-2083 KM-92009-2349 KM-92055-2174 KM-92055-7007 KM-92063-7026 KM-92081-2234 KM-92093-2100 KM-92093-7003 KM-92145-7015 KM-92153-7009 KM-92172-7001 KM-92200-7014 DESCRIPTION Nozzle, Main Manifold, Intake Screw Screw O-Ring O-Ring, Id=31 Jet, Main, #88 Spring Seal Seal Spring Bolt Screw Washer QTY. 1 1 2 1 1 2 1 1 1 1 1 4 1 1 -37- AIR FILTER/MUFFLER GASKET 9 7 6 3 2 9 1 4 8 5 REF. NO. 1 2 3 4 5 6 7 8 9 PART NUMBER KM-11011-7009 KM-11013-7016 KM-11013-7017 KM-11038-7004 KM-11060-7021 KM-32153-7007 KM-92015-1193 KM-92153-7007 KM-670B2010 DESCRIPTION Case, Air Filter Upper Element, Air Filter Element, Air Filter Case Assy, Air Filter Lower Gasket, Muffler Pipe, Breather Nut Bolt O-Ring,10mm QTY. 1 1 1 1 2 1 2 2 2 -38- FUEL PUMP/FILTER 4 2 8 4 5 1 3 6 4 4 7 REF. NO. 1 2 3 4 5 6 7 8 PART NUMBER KM-23062-7004-9H KM-49019-7001 KM-49040-7001 KM-92170-2088 KM-92191-7003 KM-92191-7002 KM-92191-7004 KM-130B0620 DESCRIPTION Bracket, Comp Filter, Fuel Pump, Fuel Clamp Tube, 6.35x12.7x 160 Tube Tube Bolt, Flanged QTY. 1 1 1 4 1 1 1 2 -39- ELECTRIC STARTER 4 1 5 2 3 REF. NO. 1 2 3 4 5 PART NUMBER KM-13101-7002 KM-21039-7002 KM-21080-7003 KM-21163-7007 KM-130B0816 DESCRIPTION Gear Assy Brush Armature Starter, Electric Bolt, Flanged QTY. 1 1 1 1 2