Transcript
Arctic Silver 95Ti Treadmill
Customer Support Services
PARTS MANUAL
rev. 04 MAY 2007
ARCTIC SILVER 95Ti
95T-0XXX-03
REFERENCES
S/N ATT100000 and up
OPERATION MANUAL
M051-00K58-A177
SERVICE MANUAL
M051-00K58-A159
HARDWARE BAG
AK58-00226-0000
TOUCH UP PAINT: SPRAY CAN .5 OZ BOTTLE W/APPLICATOR .33 OZ PEN
0017-00008-0204 0017-00008-0205 0017-00008-0206
INSTALLATION VIDEO
M051-00K58-A160
SERVICE VIDEO
M051-00K58-A161
2
ARCTIC SILVER 95Ti
95T-0XXX-03
CONTENTS
S/N ATT100000 and up
Page REAR ENDCAPS, AND CUP HOLDERS .........................................................................4 SCUFF PAD, TINSEL AND FRAME TAG BOARD ..........................................................5 CONSOLE AND RELATED COMPONENTS....................................................................6 UPRIGHTS, HANDRAILS AND ERGO BAR ....................................................................7 MOTOR COVER, FRONT COVER AND ENDCAPS ........................................................8 BELT, DECK AND REAR ROLLER..................................................................................9 LIFT FRAME AND MOTOR ..............................................................................................10 WAX/LIFT ASSEMBLY.....................................................................................................11 MOTOR CONTROLLER ASSEMBLY...............................................................................12 DRIVE MOTOR ASSEMBLY ............................................................................................13 IDLER ARM ASSEMBLY AND STATIC BRUSH..............................................................14 LEG LEVELER ASSEMBLY .............................................................................................15 FRONT ROLLER ASSEMBLY..........................................................................................16 ERGO BAR WITH LIFEPULSE.........................................................................................17 POWER COMPONENTS SCHEMATIC ............................................................................18 CABLES............................................................................................................................19
3
ARCTIC SILVER 95Ti
95T-0XXX-03
Rear Endcaps, and Cup Holders
S/N ATT100000 and up
Cup Holder, LT AK58-00247-0002
Cup Holder, RT AK58-00247-0001
Rear End Cap 0K58-01268-0000
Screws (4) 0017-00101-1772
Decal - LF Logo 0K60-01193-0000 Rear End Cap 0K58-01268-0000
4
ARCTIC SILVER 95Ti
95T-0XXX-03
Scuff Pad, Tinsel and Frame Tag Bd.
S/N ATT100000 and up
Anti-Static Tinsel 0K58-01102-0001 Tinsel Spring 0017-00009-0901
Anti-Scuff Pad 0K58-01376-0000 (2)
Frame Tag PCB B084-92187-D000
5
ARCTIC SILVER 95Ti
95T-0XXX-03
Console and Related Components
S/N ATT100000 and up Rear Console Decal 0K58-01357-0000
Rear Console Case 0K58-01272-0000
Console Screw (8) 0017-00101-1288
PCB Mounting Screw (8) 0017-00101-1275 PCB Assembly A084-92184-A006
See Table Magnet Disc 0K40-01070-0000
Switch Membrane 118E-00001-0129
Console Accessory Cover 0K58-01280-0000
See Table
Polar/E-Stop Cable Assy AK58-00237-0000 Polar Receiver 118E-00001-0152 Polar PCB Cable Assy AK39-00064-0000
Front Console Case 0K58-01273-0001
Tether Stop Assy AK58-00322-0000 CD Tray, Rubber Pad 0K58-01359-0000 Console Assembly AK58-00403-0001 AK58-00403-0002 AK58-00403-0003 AK58-00403-0004 AK58-00403-0006 AK58-00403-0007 AK58-00403-0008 AK58-00403-0009 AK58-00403-0010
Stop Switch 0K58-01321-0000 Micro-Switch 0017-00032-0185
Overlay/Bezel/Switch Assy. AK58-00203-0001 AK58-00203-0001 AK58-00203-0003 AK58-00203-0004 AK58-00203-0006 AK58-00203-0007 AK58-00203-0008 AK58-00203-0009 AK58-00203-0010
6
Overlay 0K58-01298-0001 0K58-01298-0001 0K58-01298-0003 0K58-01298-0004 0K58-01298-0006 0K58-01298-0007 0K58-01298-0008 0K58-01298-0009 0K58-01298-0010
Language Eng/Met Eng/Eur German Spnish Japanese French Italian Dutch Portuguese
ARCTIC SILVER 95Ti
95T-0XXX-03
Uprights, Handrails and Ergo Bar
S/N ATT100000 and up
ERGO Bar Assembly AK58-00219-0000 User Sense Proximity Cable AK58-00032-0000 HR Sensor Cable AK58-00041-0001 ERGO Bar Gasket (2) 0K58-01347-0000
Console Mounting Screw (4) 0017-00101-1773
Handrail Mounting Screw (4) 0017-00101-1774
Bottom RT Handrail Boot 0K58-01304-0001
Console/Cup Holder Mounting Screw (8) 0017-00101-1780
Handrail Hex Nut (4) 0017-00103-0327 Top RT Handrail Boot 0K58-01303-0001
Bottom LT Handrail Boot 0K58-01304-0002 Handrail (2) AK58-00192-0000
Top LT Handrail Boot 0K58-01303-0002
Handrail Screw (2) 0017-00101-1773 Handrail Boot Screws (6) 0017-00101-1770
Upright, Plug (2) 0K58-01305-0002
Upright, LT AK58-00310-0004
Upright Tube Cap (2) 0K58-01302-0000
Grommet (2) 0017-00042-0326 Handrail Tube Cap (2) 0K58-01396-0000
Upright, RT AK58-00310-0003
Upright Plug (2) 0K58-01305-0002 Upright Mounting Screw - 0017-00101-1778 (6) Washer - 0017-00104-0325 (6)
Upright Tube Cap Screw (2) 0017-00101-1772
7
ARCTIC SILVER 95Ti
95T-0XXX-03
Motor Cover, Front Cover and Front End Caps Motor Cover Screws (4) 0017-00101-1772
S/N ATT100000 and up
Motor Shroud Assy. AK58-00397-0000
Felt Strip - 28” 0017-00081-0294
Front End Cap (2) 0K58-01267-0000
Front Cover 0K58-01266-0000 Screws (4) 0017-00101-1771
End Cap Screws (4) 0017-00101-1772 Bug Medallion Assembly AK58-00245-0000
8
ARCTIC SILVER 95Ti
95T-0XXX-03
Belt, Deck and Rear Roller
S/N ATT100000 and up
Striding Belt 0K58-01400-0000 Belt Limit Label, LT M051-00K58-A101 Deck Mounting Screws (4) 0017-00101-1775
Deck 0K58-01091-0002 TECSPAK Mounting Screw (8) 0017-00101-1652
Caution Label M051-00K58-A014
TECSPAK Spring (8) 0K40-01026-0002
Belt Limit Label, RT M051-00K58-A100
TECSPAK Tinnerman Clip (4) 0017-00103-0198 Washer (8) 0017-00104-0072 Grommet (2) 0017-00042-1147
Screw 0017-00101-1776 Round Grommet 0017-00042-0326 Washer 0017-00104-0043 Square Grommet 0017-00042-1147 Rear Roller Guard, LF 0K58-01390-0002
Rear Roller Adjusting Screws 0017-00101-1880
Rear Roller 0K58-01002-0000 Rear Roller Guard, RT 0K58-01390-0001
Roller Guard Screw (4) 0017-00101-1776
9
ARCTIC SILVER 95Ti
95T-0XXX-03
Lift Frame and Lift Motor IEC Receptacle 0017-00003-0949 Retainer Bracket w/Screw 0017-00042-1145 Frame Screws 0017-00101-1723
S/N ATT100000 and up
Lift Motor Hex Bolt 0017-00101-1021
Lock Nut 0017-00103-0025
Lift Frame End Cap 0017-00042-1076
Vinyl Cap 0017-00042-1075
Line Cord Clip 0017-00042-0840
Lift Frame 0K58-01066-0000
Wheel 0K58-01071-0000 Phillips Screw 0017-00101-1612 Washer 0017-00104-0189 Hex Screw (2) 0017-00101-1777 Flat Washer (2) 0017-00104-0259 Bronze Sleeve (2) 0K58-01089-0000 Lock Nut (2) 0017-00103-0285
Cotter Pin 0017-00007-0208
Lift Motor 0K58-01062-0000 Clevis Pin 0017-00007-0214
10
ARCTIC SILVER 95Ti
95T-0XXX-03
Wax/Lift Assembly–AK58-00243-0000
S/N ATT100000 and up
Spacer (3) 0017-00042-1149
Locking Nut (3) 0017-00103-0052
Pin Collar Spacer (3) 0017-00042-1070
Wax Lift Mounting Screw (3) 0017-00101-1641
Motor Capacitor PCB Mounting Screw (4) 0017-00101-1253
Mounting Bracket 0K58-01316-0000
Wax/Lift PCB A084-92261-A001
Motor Capacitor PCB Assembly B084-92241-A000
Plastic Grommet (4) 0017-00042-0821
11
ARCTIC SILVER 95Ti
95T-0XXX-03
Motor Controller Assembly
S/N ATT100000 and up
AK60-00171-0000 (100-120v) W/O FERRITE AK60-00171-0001 (200-240v) W/O FERRITE AK60-00171-0002 (100-120v) WITH FERRITE AK60-00171-0003 (200-240v) WITH FERRITE
12
ARCTIC SILVER 95Ti
95T-0XXX-03
Drive Motor Assembly
Poly-V Pulley 0K58-01057-0001
S/N ATT100000 and up
Motor w/Caution Label AK58-00171-0001 Slotted Hex Screw (2) 0017-00101-0975 Speed Sensor Assembly AK58-00073-0001 Sensor Wheel Mounting Screw (3) 0017-00101-1631
Locking Nut (4) 0017-00103-0027 Washer (4) 0017-00104-0409
Sensor Wheel 0K58-01094-0000
Insulating Shoulder Washer (4) 0K58-01255-0000
Insulating Pad (2) 0K58-01256-0001
13
Flywheel Assembly AK58-00090-0002 (Assembly includes Flywheel 0K58-01092-0002 Sensor Wheel and Mounting Screws)
ARCTIC SILVER 95Ti
95T-0XXX-03
Idler Arm Assembly and Static Brush
Idler Arm Assembly AK58-00053-0002
Anti Static Brush 0K58-01263-0001 Tinsel Bracket Screw(2) 0017-00101-1193
S/N ATT100000 and up
Motor Pulley 0K58-01057-0001 Allen Screw 0017-00101-0333
Idler Pin 0017-00007-0248
Grommet 0017-00042-0326 Plug 0017-00042-1053 (For units not equipped with circuit breaker.)
Drive Belt 0K58-01114-0000 Idler Pulley 0K26-01731-0000
Threaded Idler Shaft 0K58-01084-0002 Lock Nut: Idler 0017-00103-0324
Wire Clamp 0017-00042-1072 Screw 0017-00101-1193
Limit Switch 0017-00032-0195 Limit Switch Cable AK58-00027-0000
14
Idler Spring Damper 0K26-02055-0000 Idler Spring 0k58-01085-0000
ARCTIC SILVER 95Ti
95T-0XXX-03
Leveler Assembly – AK58-00370-0000
S/N ATT100000 and up
Bracket Leveler 0K58-01083-0000
Pivot Pin 0K58-01098-0000
Flat Washer (4) 0017-00104-0190 Lock Washer (4) 0017-00104-0333
Hex Nut (4) 0017-00101-1253 Stop Nut 0K58-01099-0000 Leveling Foot 0K58-01110-0000
15
ARCTIC SILVER 95Ti
95T-0XXX-03
Front Roller Assy.–AK58-00066-0000
S/N ATT100000 and up
Mounting Bolt 0017-00101-0974 Flat Washer 0017-00104-0043
Polley V Pulley 8” 0K58-01105-0000
Lock Washer 0017-00104-0005
Hex Bolt 0017-00101-1632
3.5” Front Roller 0K58-01001-0001
Flat Washer 0017-00104-0330
16
ARCTIC SILVER 95Ti
95T-0XXX-03
Ergo Bar w/Lifepulse
S/N ATT100000 and up
Lens Cover Mounting Screw (2) 0017-00101-0824
Lens Cover Assembly AK58-00064-0000
Heart Rate Electrode Kit GK20-00002-0005
Ergo Bar Gasket (2) 0K58-01347-0000
17
ARCTIC SILVER 95Ti
95T-0XXX-03
Power Components Schematic
S/N ATT100000 and up Xformer Bracket Assembly (foreign units only) AK58-00210-0000
On/Off switch 0017-00032-0198
Line Cord (Plug End Changes) 0017-00003-0947 12’ 120v 0017-00003-0974 Domestic 0017-00003-0948 12’ 220v 0017-00003-0915 RT Angle Plug 0017-00003-0781 220v/60Hz 0017-00003-0696 230v/50Hz Continental 0017-00003-0890 240v/50Hz UK 0017-00003-0996 240v+ AUS.
20 Amp Line Filter 0017-00003-0943
4” Black Wire AK58-00081-0000
6” White Wire AK58-00082-0000 MOV/Filter Cable Assy. AK58-00224-0001
18
5” Green/Yellow Wire AK58-00083-0000
FAST ON.TERM (2 PLCS)
LEVEL SWITCH CLOSED @ 0%
P1
C ONN.
4POS. MIC ROFIT
4
BOTTOM
0 POSITION
1
3
GND.
2
*RED
MAIN PWR/SCI
P11
1 2
CSAFE CARDIO THEATER 2
1 2 3 4 5 6 7 8 9 10
*BLACK
P2
+8VDC
1 2 3 4 5 6 7 8 9 10
*WHITE
P1
10POS.MINIFITJR.CONN.
10POS.MINIFITJR.CONN.
8POS.MOD.PHONEJACK
8V
TD
GND
GND.
CTS
GND.
7 8
RE ED S ENS E
RD
TXD RXD
3 4 5 6
+8VDC
2
RE ED S ENS E
+8VDC NC.
1
CSAFE CARDIO THEATER 1
RXD B US_REQ T XD BUS_RE Q
NS
P6
2 1 3 4 5 6
WAX/JUMP ER PLUG
N.O. NS
P6 1 2
NEUTRAL GND
LINE
VIN
GND
230V, 50Hz
IN
OUT
3 4
P1
1
2
6POS. MI CROFI T. CONN.
2P OS. MINIFI TJR. CONN.
1
6 3
2 4 5
P3 *BLACK
6 3
*WHITE *GREEN *BROWN *RED *BLUE
OUT
HILL
FAT BU RN
2 4 5 *BLUE
230V, 240V
P1-3
R ANDOM
MANU AL
P2
12POS.RALIF.CONN.
1
WHITE
BLACK
P3
10POS.RALIF.CONN.
KEYPADS
P9
CONN.
3POS. MAT-N-LOK.
3
1 2
4POS. SABRE. CON.
1
2
3
4
P1
2POS.MAT-N-LOK.CONN.
120V, 60Hz
1 2
2POS. MAT-N-LO K. C ONN.
GN D VO UT
P7
1 2
8VDC GND. BUSREQ RXD TXD PINRLY
CAPACITOR BD.
WAX LIFT POWER SUPPLY
POLAR RECEIVER P CB
3POS.C-GRID.CONN.
N.O.
CONN.
2POS. MICROFIT
E STOP
LIFE PULSE
4POS.MICROFIT.CONN.
POLAR/END SESSION
MESSAGE CENTER CONSOLE
6POS.MICROFIT.CONN. P OLAR *WHITE
8V
*BLACK
6POS. MINIFITJR. CONN.
1 2 3 4
3
P4
SPAR E
2
SPAR E
FIT T EST
1
SPARE
P2
6POS.MNL2.CON.
6POS.MNL2.CON.
8VDC GND. BUSREQ TXD RXD PINRLY
OTHER
CAR DIO
5
4POS.SABRE.CON.
START
Q UICK
2 1
3
6 4
1
3 2
4
MOTOR
6
5
P5
PAUSE
UP
CLEAR
7
4
1
HARD
DEC K
1 2 3
1 2 3
SPEED PICK-UP
3POS.C-GRID.CON.
3POS.C-GRID.CON.
MOTOR CONTROLLER
DOW N
C OOL
DO WN
SPEED
DO WN
SPEED
UP
INC LINE
INC LINE
TIME
UP
TIME
DOW N
0
8
5
2
DEC K
LINE
E NT ER
NEUTRAL GND
SOFT
9
6
3
1 2
P1 &BLACK &WHITE
3POS.MINIFITSR.CONN.
3mH PFC INDUCTOR
INDUCTOR
15mH PFC
WAX/LIFT POWER
WAX/LIFT POWER
MOTOR CONTROL POWER
MOTOR CONTROL POWER
WHITE
123456
123456
HI-POT JUMPER (REMOVE F OR HI-P OT TEST ONLY)
&WHITE
&BLACK
&WHITE
&BLACK
H I-P OT JUMP ER (REMOVE FOR HI-POT TEST ONLY)
>>
>>
120V DOMESTIC ONLY
BLACK
WHITE
BLACK
230 VOLTS CABL E SH OWN
6POS.MINIFITJR.CONN.
FOREIGN
230V, 240V
AUTO X-FRMR
COM
RD
*WHI TE
VCC *RED
100V IN
TD
*WHI TE
G ND VCC *RED
+12VDC +12VDC
S TOP *BLACK
LE FT *CLEAR
G ND. G ND. +8VDC
YELLO W
YELLOW
ORANGE
ORANG E
BROW N BROW N
RED RED
BLUE PURPLE BLUE PURPLE
GREEN GREE N
GRAY GRAY
WHI TE BLACK WHI TE BLACK RE ED SENSE
NC.
*BLACK
G ND
*BLACK
G ND *CLEAR
200V IN
GND
240V IN
CTS
VPOS VNE G
220/230V IN SEE CHART
8POS.MOD.PHONEJACK
NEU VPOS AC2
L
N L NI E F I LTE R
(x3 )
2P OS. MINIFI TJR. CONN.
2POS. MI NIFITJR. CONN.
275 VAC MOV
1 2
1 2
(x3)
27 5VA C MOV
240V
N
#WHT
#BLK
#WHT
#GRN/YLW
#BLK
AK58-00379-0000 AK58-00379-0001
230V
L
POWER CABLE PART#
VOLTAGE
2A CIRCUIT BREAKER
LO A D
2
#BLK
ON/O FF swit ch
#WHT
#BLK
#WHT ON/OFF switch
#GRN/YLW
PIN 5
PIN 4
INPUT
#GRN/YLW
GND
RI GHT
BLACK WHITE
AC PW R
BLUE
GND
*RED
U20 V19
W18
RED
RP M_ IN
*WHIT E
GND
RED
WHIT E WHITE
BLACK BLACK
GREEN/YELLOW PURPLE
BLUE BLUE
BLUE
VCC
*BLACK $BLACK
HOT
3 4 5 6 7 8
GND
1
HOT
>>
>>
19 $WHITE
Wax/Lift Power Supply
$RED
ARCTIC SILVER 95Ti 95T-0XXX-03 S/N ATT100000 and up
LI N E
NEU
NEU
120V OUT
