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Parts Manual Speedlimiter

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Parts Manual nic ) el ech m 4( SL SpeedLimiter D000030R01 YOUR EFFICIENCY IS OUR CHALLENGE ) c d V 2 3 .0 -3 0 8 5 1 1 F1 2 1 2 0 2 0 0 0 0 0 al ic an 4 SL 1 Lim - r- ite d ee Sp 2 2( L ES ro ect All rights reserved. No part of this manual may be copied and/or published by means of printing, photocopying, microfilm or by any other means without prior written permission from Groeneveld. This applies also to the drawings and diagrams appended. Groeneveld reserves the right to change parts at any time, without prior or direct notice to the customer. The contents of this manual may also be changed without prior notice. This manual applies to the standard version of the product. Groeneveld cannot accept liability for any damage arising from the use of specifications other than that supplied. You are requested to contact Groeneveld technical service for information concerning adjustment, maintenance work or repairs that is not described in this manual. Whilst this manual has been prepared with the greatest possible care Groeneveld cannot accept responsibility for any errors of the concequences of such errors. Parts Manual TABLE OF CONTENTS 1. SL4 MECHANICAL SPEED LIMITER �����������������������������������5 2. ESL2 ELECTRONIC SPEED LIMITER ������������������������������15 1.1 1.2 1.3 1.4 1.5 1.6 SL4 Speed Limiter standard  ��������������������������������������������������������������������������������� 7 SL4 Speed Limiter Forklift (IP67) with proximity sensor  ����������������������� 9 SL4 Speed Limiter Forklift (IP67) without proximity sensor  ���������������������11 SL4 Cruise control parts  ���������������������������������������������������������������������������������������������12 SL4 PTO  ��������������������������������������������������������������������������������������������������������������������������13 SL4 Second speed  ���������������������������������������������������������������������������������������������13 2.1 ESL2 Electronic Speed Limiter standard  ��������������������������������������������������16 2.2 ESL2 Electronic Speed Limiter (IP67)  ����������������������������������������������������������������17 2.3 ESL cruise control kit  ���������������������������������������������������������������������������������������������18 3. TOOLS...... �������������������������������������������������������������������������������19 ���������������������������������������������������������������������������������������������21 Release date: June 2015 3.1 Unigina diagnosis kit   D000030R01 3 SpeedLimiter Notes Release date: June 2015 4 D000030R01  Parts Manual 1. SL4 MECHANICAL SPEED LIMITER ic ) ele 4 F1 1 1 0 8 5 .0 -3 3 2 V d c SL 0 0 0 0 0 2 0 2 1 2 1 Lim - r- ite d ee Sp 2 2( L ES on ctr ( L4 c me l) ica n ha Release date: June 2015 S YOUR EFFICIENCY IS OUR CHALLENGE SL4 mechanical speed limiter D000030R01 5 SpeedLimiter 1 3 2 6 5 4 12 10 11 17 14 4 - F1 1 1 0 8 5 .0 -3 3 2 V d c SL 0 0 2 0 2 1 2 1 Lim 0 9 13 r- ite d ee Sp 0 22 21 0 8 2 7 20 19 18 15 16 Release date: June 2015 6 D000030R01 SL4 mechanical speed limiter Parts Manual 1.1 SL4 Speed Limiter standard Supply voltage Description Complete cable F175957 12Vdc SL4 kit EFA 0.75 m F175954 24Vdc SL4 kit EFA 0.75 m F175958 12Vdc SL4 kit EFA 1m F175955 24Vdc SL4 kit EFA 1m F175959 12Vdc SL4 kit EFA 1.5 m F175956 24Vdc SL4 kit EFA 1.5 m Pos P/N 1 F112765 Motor kit EFA 50 12Vdc F111193 Motor kit EFA 50 24Vdc 2 F117616 Push-pull cable clamping kit 3 F111124 Swivel rod end M6 4 F110809 Push-pull cable 0.75m F113378 Push-pull cable 1m F113379 Push-pull cable 1.5m 5 F111196 Cable block kit 6 F111171 Cable bracket kit 7 F110877 Hexagon connection nut M6x20 8 F112257 Balljoint M6 (o.d.) x M6 (i.d.) F110882 Balljoint M6 (o.d.) x M8 (i.d.) F105987 Cable harness 2-core H70 \ EFA 15.5m F122952 Cable harness 2-core H70 \ EFA 20m 10 F122130 Complete connectors kit 3-core 11 F117859 Connector kit 3-core (female) 12 F121943 Connector kit 3-core (male) 13 F106363 Cable harness kit (included seal cap / F118971) 14 F106633 Cable harness ( for F112488 ) 9 Release date: June 2015 P/N Description 15 F112488 Speed-hold switch 16 F116127 Speed-hold lamp 24Vdc 17 F119358 Digital control unit 18 F101085 Sealing plug 19 F111201 Seal screw 3.5x12.7 20 F101086 Sealing bowl 21 F118971 Seal cap 22 F106139 Travel stop kit SL4 mechanical speed limiter D000030R01 7 SpeedLimiter 1 3 2 6 5 9 4 11 10 7 8 14 9 10 13 12 11 Release date: June 2015 8 D000030R01 SL4 mechanical speed limiter Parts Manual 1.2 SL4 Speed Limiter Forklift (IP67) with proximity sensor P/N Supply voltage Description Complete cable F117614 12Vdc Kit EFA Forklift 1m F117615 24Vdc Kit EFA Forklift 1m Pos P/N Description 1 F112765 Motor kit EFA 50 12Vdc F111193 Motor kit EFA 50 24Vdc 2 F117616 Push-pull cable clamping kit 3 F111124 Swivel rod end M6 4 F110809 Push-pull cable 0.75m F113378 Push-pull cable 1m F113379 Push-pull cable 1.5m 5 F111196 Cable block kit 6 F111171 Cable bracket kit 7 F110877 Hexagon connection nut M6x20 8 F112257 Balljoint M6(o.d.)xM6(i.d.) F110882 Balljoint M6 (o.d.) x M8 (i.d.) 9 F122130 Complete connectors kit 3-core 10 F117859 Connector kit 3-core (female) 11 F121943 Connector kit 3-core (male) 12 F117613 Digital control unit forklift 13 F117231 Proximity sensor with cable M12x1 F207595 Proximity sensor N.O. 10mm/M18 F207596 Connection cable for prox switch F207595 F106139 Travel stop kit Release date: June 2015 14 SL4 mechanical speed limiter D000030R01 9 SpeedLimiter 1 3 2 6 5 9 4 11 10 7 8 15 9 10 14 12 13 11 Release date: June 2015 10 D000030R01 SL4 mechanical speed limiter Parts Manual 1.3 SL4 Speed Limiter Forklift (IP67) without proximity sensor P/N Supply voltage Description Complete cable F178527 12Vdc kit EFA Forklift 1m F178528 24Vdc kit EFA Forklift 1m Pos P/N Description 1 F112765 Motor kit EFA 50 12Vdc F111193 Motor kit EFA 50 24Vdc 2 F117616 Push-pull cable clamping kit 3 F111124 Swivel rod end M6 4 F110809 Push-pull cable 0.75m F113378 Push-pull cable 1m F113379 Push-pull cable 1.5m 5 F111196 Cable block kit 6 F111171 Cable bracket kit 7 F110877 Hexagon connection nut M6x20 8 F112257 Balljoint M6 (o.d.) x M6 (i.d.) F110882 Balljoint M6 (o.d.) x M8 (i.d.) 9 F122130 Connector kit 3-core (male/female) 10 F117859 Connector kit 3-core (female) 11 F121943 Connector kit 3-core (male) 12 F112745 Econoseal blind plug 13 F117613 Digital control unit forklift 14 F120587 Complete cable connector 2m F207595 Proximity sensor N.O. 10mm/M18 F207596 Connection cable for prox switch F207595 F106139 Travel stop kit Release date: June 2015 15 SL4 mechanical speed limiter D000030R01 11 SpeedLimiter 1.4 SL4 Cruise control parts 9 11 2 10 1 3 12 8 13 5 4 14 15 6 16 7 18 20 21 22 19 Pos P/N Description 1 F111510 Cruise controle handle 2 F111502 Mounting bracket micro switch 3 F111503 Micro−switch 4 F111533 Relay 24Vdc 5−polig 5 F111427 Air pressure switch 6 F111493 Socket G1/8 “xG1/8” 7 F100233 Straight push−in coupling ø6−R1/8” 8 F111480 Bracket for Solenoid 9 F111484 Elbow push−in coupling ø6−1/8” 10 F102816 Solenoid 12Vdc F102815 Solenoid 24Vdc 11 F104579 Junior contact pin 0.5−1.5 ø 12 F107895 Pressure switch cable 8m 13 F111494 Coupling equal T 3xø6 14 F120820 Air tube ø6 PA 15 F121905 Banjo control valve push-in ø6-R1/8” 16 F111482 Setup mounting bracket 17 F111483 Ball joint M6(o.d.)xM6(i.d.) 18 F111481 Threaded stud M6x100-160 19 F105077 Adapter M8 (o.d.) xM6 (i.d.) 20 F111632 Air cilinder kit 21 F102046 Setup 44x25L (6.5x8.5-11) 22 F110877 Hexagon connection nut M6x20 D000030R01 SL4 mechanical speed limiter Release date: June 2015 12 17 Parts Manual 1.5 SL4 PTO 1 Pos P/N 1 F107759 1.6 Description Extension kit variable for PTO(max. RPM adjustment) SL4 Second speed 2 P/N 2 F106876 Description Adapter modular (second and speed) Release date: June 2015 Pos SL4 mechanical speed limiter D000030R01 13 SpeedLimiter Notes Release date: June 2015 14 D000030R01 SL4 mechanical speed limiter Parts Manual Release date: June 2015 2. ESL2 ELECTRONIC SPEED LIMITER YOUR EFFICIENCY IS OUR CHALLENGE ESL2 Electronic speed Limiter D000030R01 15 SpeedLimiter 2.1 ESL2 Electronic Speed Limiter standard 6 1 7 2 3 6 5 4 P/N Description F175922 Pos P/N 1 F120124 Electronic box ESL2 2 F175923 Cable harness ESL2 3 F119140 Heat shrink tubing 3.2/1.6 4 F175943 Fitting kit ESL2 5 F175939 Speedhold switch EDC ESL2 6 F170518 Indication plate SL EDC 7 F105891 LED yellow D000030R01 Description Release date: June 2015 16 ESL2 standard kit ESL2 Electronic speed Limiter Parts Manual 2.2 ESL2 Electronic Speed Limiter (IP67) 2 3 4 5 8 6 7 1 9 Release date: June 2015 P/N Description F121595 ESL2 IP67 with proximity switch F117231 (kit) F176981 ESL2 IP67 without proximity switch (kit) Pos P/N Description 1 F119682 Electronic box ESL2 IP67 2 F117231 Proximity sensor cable M12x1 3 F120587 Complete cable connector 2m 4 F207596 Connection cable for proximity sensor F207595 5 F207595 Proximity sensor N.O. 10mm/M18 6 F122130 Complete connectors kit 3-core 7 F121943 Connector kit 3-core ( male ) 8 F117859 Connector kit 3-core ( female ) 9 F121578 Fitting kit ESL2 IP67 ESL2 Electronic speed Limiter D000030R01 17 SpeedLimiter 2.3 ESL cruise control kit 1 4 3 2 18 P/N Description F171069 ESL cruise control kit 1 F111510 Cruise controle handle 2 F117381 Cruise control EDC fittings kit 3 F111502 Mounting bracket micro switch D000030R01 ESL2 Electronic speed Limiter Release date: June 2015 Pos Parts Manual Release date: June 2015 3. TOOLS YOUR EFFICIENCY IS OUR CHALLENGE Tools D000030R01 19 U . + P - ( 4 3 D000030R01 5 Release date: June 2015 20 ER % ) ENT / K Q R Y 0 F * L # 7 Z 8 4 A G = CUR M S & 9 5 B 1 O I CAP LOC S K ? H N T : 2 BGN J OFF ON 6 C < 3 PAG E E CNT LGH R T D PAG > END INS DEL NUM LOC K E SHI FT F7F3 W F6F2 V F5F1 SPC , 9 Z SpeedLimiter 10 1 2 8 6 F8F4 7 Tools Parts Manual 3.1 Unigina diagnosis kit Pos P/N Description 1 F121604 Unigina diagnosis kit 2 F121605 Box 320 x 280 x 120mm 3 F120537/1 4 F178644 Unigina 5 F121401 Cable harness 6 F205694 Converter RS232 male -> female DB9 7 F209432 Unigina manual 8 F203450 Cable harness USB A -> serial 9-pin Power supply 100 - 240 Vac -> 3 - 12 Vdc F121400 SpeedLimiter diagnosis cable F111392 Tube seal paint (color green) F207763 Validation code ESL2 - SL4 Release date: June 2015 9 10 Tools D000030R01 21 SpeedLimiter Index 22 D000030R01 F119312......................................................... 7, 9, 11 F119358..................................................................... 7 F119682.................................................................. 17 F120124.................................................................. 16 F120537/1.............................................................. 21 F120587........................................................... 11, 17 F120820.................................................................. 12 F121400.................................................................. 21 F121401.................................................................. 21 F121578.................................................................. 17 F121595.................................................................. 17 F121604.................................................................. 21 F121605.................................................................. 21 F121905.................................................................. 12 F121943.................................................. 7, 9, 11, 17 F122130.................................................. 7, 9, 11, 17 F122952..................................................................... 7 F170518.................................................................. 16 F171069.................................................................. 18 F175922.................................................................. 16 F175923.................................................................. 16 F175939.................................................................. 16 F175943.................................................................. 16 F175954..................................................................... 7 F175955..................................................................... 7 F175956..................................................................... 7 F175957..................................................................... 7 F175958..................................................................... 7 F175959..................................................................... 7 F176981.................................................................. 17 F178527.................................................................. 11 F178528.................................................................. 11 F178644.................................................................. 21 F203450.................................................................. 21 F205694.................................................................. 21 F207595....................................................... 9, 11, 17 F207596....................................................... 9, 11, 17 F207763.................................................................. 21 F209432.................................................................. 21 Release date: June 2015 F100233.................................................................. 12 F101085..................................................................... 7 F101086..................................................................... 7 F102046.................................................................. 12 F102815.................................................................. 12 F102816.................................................................. 12 F104579.................................................................. 12 F105077.................................................................. 12 F105891.................................................................. 16 F105987..................................................................... 7 F106139......................................................... 7, 9, 11 F106363..................................................................... 7 F106633..................................................................... 7 F106876.................................................................. 13 F107759.................................................................. 13 F107895.................................................................. 12 F110809......................................................... 7, 9, 11 F110874......................................................... 7, 9, 11 F110875......................................................... 7, 9, 11 F110877.................................................. 7, 9, 11, 12 F110882......................................................... 7, 9, 11 F111124......................................................... 7, 9, 11 F111171......................................................... 7, 9, 11 F111201..................................................................... 7 F111392.................................................................. 21 F111427.................................................................. 12 F111480.................................................................. 12 F111481.................................................................. 12 F111482.................................................................. 12 F111483.................................................................. 12 F111484.................................................................. 12 F111493.................................................................. 12 F111494.................................................................. 12 F111502........................................................... 12, 18 F111503.................................................................. 12 F111510........................................................... 12, 18 F111533.................................................................. 12 F111632.................................................................. 12 F112257......................................................... 7, 9, 11 F112488..................................................................... 7 F112745.................................................................. 11 F112765......................................................... 7, 9, 11 F113378......................................................... 7, 9, 11 F113379......................................................... 7, 9, 11 F116127..................................................................... 7 F117231.............................................................. 9, 17 F117381.................................................................. 18 F117613.............................................................. 9, 11 F117614..................................................................... 9 F117615..................................................................... 9 F117616......................................................... 7, 9, 11 F117859.................................................. 7, 9, 11, 17 F118971..................................................................... 7 F119140.................................................................. 16 F119311......................................................... 7, 9, 11 Tools Groeneveld Transport Efficiency B.V. • Stephensonweg 12 • 4207 HB Gorinchem • P.O. Box 777 • 4200 AT Gorinchem The Netherlands • T. +31 (0)183 641 400 • F. +31 (0)183 624 474 • www.groeneveld-group.com