Parts Manual T25a, T27a, 30as S/n 380000 +

Transcript

700 S. Schrader Ave. P.O. Box 290 Havana, IL 62644 USA Phone: 309.543.4425 Fax: 309.543.4945 PARTS MANUAL T25A, T27A, 30AS S/N 380,000 + Updated, 04/23/10 ER RUNNING GEAR ASSEMBLY 2 CRADLE ASSEMBLY 3 SPOOL ASSEMBLY 4-5 LEVEL WIND ASSEMBLY 6 SHUT OFF 7 DRIVE TRAIN 8-9 GEARBOX 10-11 TURBINE 10/50 12-13 GUN CART ASSEMBLY A1 (Early 2004 model) 14 GUN CART ASSEMBLY (Current) 15 BOOM ASSEMBLY 16 ENGINE DRIVE 17-18 Notes: For Parts That Are Described As "Left" Or "Right" The Water Inlet Side Of The Machine Is Considered The Right Side. Items Such As Common Fasteners, Grease Fitting, And Other Small Parts Easy To Acquire Locally Are NotListed. Page 1 Runnnig Gear Assembly No. Part Number Description 1 2 3 5 6a 6b 6c 6e 6f 6g 6h 7a 7b 7c 7e 7f 7g 02201388 Frame Pin 02000402 Screwjack 02010121 Turntable Bearing 02201390 Seal 02201400 Bearing, 30208 02201410 Hub 02201420 Bearing, 30206 02201430 Nut, Spindle 02201440 Dust Cap 02201460 Nut (lug) 02210140 Wheel and Tire 185/70-13 02210141 Wheel and Tire 175/75-14 02210142 Wheel and Tire 195/60-14 02210143 Wheel and Tire F78-15 02201450 Rim, 14" 02001416 Rim, 13" Qty. 1 1 1 1 2 2 2 2 2 2 10 2 2 2 2 2 2 Page 2 Cradle Assembly No. Part Number 1 2 3 4 5 6 7 8 9 10a 10b 11 11a 12 13 14 15 16 17a 17b 18 19 20 21 23 24 25 02214820 02201560 02205272 02201600 02201581 02204540 02201571 02010410 02214840 02214850 02210730 02210740 02214860 02099578 02010127 02010128 02010135 02099056 02214800 02099059 02099049 02099058 02010129 02204811 02204140 Description Brake control screw 390,000+ Plastic washer Brake support Pin brake Brake plate Slide ( Brake Pad ) Brake plate, threaded Washer, Dia 20 Horizontal Roller Foot Pin TS leg CS leg Handle Crank Pawl Spring, right Spring, left Bushing Bushing Spring, Rubber Plastic washer Retainer Nut Pin, .55 X 3.37" OAL Screw 8×20 Hood, A1 Hand grip Page 3 Qty. 1 2 1 2 1 2 1 4 1 2 2 1 1 2 2 2 1 1 2 2 2 2 2 2 4 1 2 Spool Assembly No. Part Number 1 2 3 5 6 7 10 11 14 15 16 22 23 24 25 26 27 30 31 32 02000428 02000429 02000441 02210100 02000442 02201510 02000430 02000429 02000453 02205410 02206960 58802841 02201481 03019207 02099450 02099112 02099113 02201470 02201471 02206970 Description Snap Ring, E70 Spacer Washer, Wear O-ring 355 ( 69, 22 X 5.34 ) Bearing, RH Spool Drive Spacer Bearing, LH Spool Spacer Tube End 75mm Tube End 82mm Tube End 90mm Supply Hose 3" X 30 ft, Complete HOSE, 70X79MM -0,55-4M (21.65")LONG Supra Clamp, 79mm- 84mm Hoseband, 75mm Hoseband, 82mm Hoseband, 90mm Elbow, 75mm Elbow, 82mm Elbow, 90mm Page 4 Qty. 3 1 1 1 1 1 1 2 1 1 1 1 1 4 2 2 2 1 1 1 Spool Assembly 35a 35b 36a 36b 37 39 40 41 42 58802662 40049270 58800221 58802560 02210110 02001140 50301804 02206980 02206990 Pipe connecting piece Bauer female 4" Ring Lock Band ( not shown) Ring, 3" Lever Lock (76mm) 3" Hose end outlet O-ring .139CS 4 1/8" X 4 3/8" Chain 1/2 Metric Roller (198 Rollers) Shield, Spool- A1 KIFCO, Ag-Rain Flange Spacer Page 5 1 1 1 1 1 8.25 Ft. 4 1 1 Levelwind Assembly No. Part Number 1 3 4 5 6 7 9 10 11 12 13 14 15 16 17 18a 18b 19 20 23 23b 24 25 26 02199477 02000475 52662540 02000496 02000776 02000141 02000479 59802140 02000153 02000152 02001085 02099158 02203861 02000482 02212260 02201250 02010142 02010143 02001141 02001141 02001084 02201220 02010142 Description Hose guide frame Sprocket Ring,Retaining E 25 Special hoseguide link Retaining spring Fork support Washer 26×44 Sprocket Spring pin Ø7×45 Sprocket hub Screw,12mmX25mm Dogpoint(7.5mm Dia) Gear Box Sprocket Z36 1/2" Sprkt., .5 X 32 Tooth Sprocket Z30 1/2" Sprocket Z28 1/2" Sprocket .5 X 25 Tooth Fork (75mm - 82mm tube) Fork (90mm tube Chain 5/8 Metric Roller- 150 Rollers) Chain 5/8 Metric Roller- 148 Rollers) Spacer Shield Shield Page 6 Qty. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 7.8 Ft. 7.7 Ft. 4 1 1 Shut-off No. 1 2 3 4 5 Part Number 02201610 02000164 02205280 02201630 02000166 Description Qty. 1 1 1 4 1 Retainer Bearing Hose Retention Bar Plug Spring Page 7 Drive Train Group No. Part Number 1 2 3 4 5 6a 6b 6c 7 8 9 10 11 12 13 14 15 16 17 18 19 20 02203420 02203430 02203440 02203450 02203460 02001140 02201110 02201100 02203470 02203480 02203490 02203500 02203570 02203510 02203530 02203540 02211161 02203590 55070010 02205340 02205350 02203620 Description Stop ring E25 Stop ring I47 Bearing 6005 2RS Washer dia.26 Chain wheel Z90 1/2" Chain 1/2 Metric Roller 111 p Link, Connector 1/2" Link, Off Set Spring dia. 1.6 Pin dia.8 Pin Shaft dia.35 Spacer I 35mm ID X 45mm OD X 1mm Key 10x30 Bearing 6207 2RS Spacer L:66 Pinion, 35Bore 16Pin 115 OD Z7 Washer Bolt,8-1.25mm X 18mm Snap Ring E35 Spacer, 1.765 X 1.385 X .038 Chain wheel Z15 1/2" Page 8 Qty. 2 2 2 2 1 4.63 Ft. 1 1 1 1 1 1 2 1 2 1 1 1 1 2 2 1 Drive Train Group No. Part Number 21 22 23 24 25 26 27 28 29 30 31 32 33 34 38 39 40 41 02206530 02207030 02203180 02201200 59904163 02203670 02203661 59404411 02208160 02205510 02205931 02207040 02206540 02203560 02203560 02203440 02203551 02201210 Description Pin for belt tightener L:80 Spacer 1mm Spring Meter-counter Tach Pulle y 1.338 A1 340000+ Meter-counter support Belt, Tach, Dia 3.5mm X 590mm Pulley,Tach .966 Gearbox 93 to 1 Key 6x50 Pulley,166mm 191mm 213mm Lever for belt tightener Pulley for belt tightener Antireverse key End Support Bearing 6005 2RS Turbine Mechanism Support A1 Shield, PTO Cover Page 9 Qty. 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Gearbox No. Part Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 02208160 02207060 02207070 02206410 02201641 02201650 02203430 02201670 02201680 02201690 02201700 02201710 02201740 02201720 02201730 02207090 02201760 02207100 02201800 02201810 02201820 Description Gearbox 93-1 Housing, Gearbox 93-1 Gearbox cover Breather 1/4" Shaft, Gearbox Input - 93-1 Box Oil retainer Ø 20×47×7 Stop ring Ø i47 Bearing 6204 2RS Stop ring Ø E20 Bearing 6201 Stop ring Ø i32 Plug Ø 32 Stop ring Ø E12 Oil retainer Ø 12mm × 32mm x 7mm Shaft Shim dia. 12×0,5 Key 4×10 Double pinion Z15 M1,5 / Z150 M1 Oil retainer 62x35×7 Stop ring Ø i62 Bearing 6206 Page10 Qty. 1 1 1 1 1 1 1 1 1 3 3 2 2 1 1 1 1 1 1 2 2 Gearbox 22 23 24 25 26 27 28 29 30 31 32 33 34 02201830 02207120 02207110 02201870 02201850 02201790 02201950 02201930 02201900 02201890 02201910 02201940 02206240 Shim sp:3 Pinion Z111 M1,5 Spacer sp:19,5 Stop ring Ø E30 KEY, 8MM X 8MM X 20MM Output Shaft Splined pin Bearing pins Ø 1,9×17,5 Washer B14 Ø 18 sp:3 Stop ring Ø E18 Safety key Washer B14 Ø 22 sp:3 Plug Ø 62 Page11 1 1 1 1 1 1 1 62 1 1 1 1 1 TURBINE 10/50 A1 No. Part Number 1 2 3 4 5 6 11 12 13 14 14A 15 15a 16 17 18 19 20 21 22 23 24 02201980 02201990 02205430 02203010 02203000 02205450 02203370 02203260 02205510 02201671 02201670 02203250 5537001 02203340 02203240 02201680 02205920 59904282 02204140 02205570 02205581 02203060 Description Self locking thin nut M14 × 1,5 Impeller Shim Ø 16,2 × 23,8 sp:0,25 millar Spacer, .28" Thick X .64" ID X 1.0"OD Spacer Ø25×16×7 Seal 20 × 6 Key 5×10 Impeller shaft Key 6 × 50 Bearing 5204 2RS (Double roll beaing) Bearing 6204 2RS (Single Roll, Two used sometimes) Spacer , .134 Thick (when both are single roller bearing) WASHER,FLAT 37MM X 20MMX3MM (used with Double Roll) Cover Stop ring I47 Stop ring E20 Pulley 45-67-92 Belt AX 38 Hand grip Plate by-pass lever Lever O-ring dia. 10.77×2.62 Page12 Qty. 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 TURBINE 10/50 A1 26 28 29 32 36 37 38 40 41 42 43 44 45 46 48 49 50 51 54 55 56 57 58 60 61 64 69 02203050 02203400 02203071 02203100 02203180 02203170 02203120 02203112 02203162 02203320 02203310 02214870 02203130 02205690 02203410 02203020 02203030 02205711 58606750 02210310 02203890 02203880 02203330 02205731 02203910 02203080 58800223 2 1 1 1 1 1 2 1 1 1 2 Screw 6 × 16 inox Disc, by-pass Shaft, By Pass By-pass Control Lever Spring Spring support U-bolt M8 By-pass rod Tie rod 14mm Regulator flap with pin O-ring 8.73 X 1.78 Control Lever Rod, Turbine Side Rod, Hose Retention Side Rod End, Dia 8 Turbine body O-ring dia. 71.54 X 3.53 Shield Bracket Pressure gauge 0-300# Elbow, Upper (340000+) Hinge Cover belt carter O-ring dia. 203×3.53 Stop plate 10/50 Hand wheel Lower feeding elbow Gasket BAUER 3" 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 Page13 Guncart Assembly early 2004 model No. Part Number 1 2 3 4 5 6a 6b 7 9a 9b 9c 10a 10b 11 12 13 14 15 16 17 19 20 21 59602670 59602660 59701310 58801481 58608110 58608990 55348441 58608440 58602291 55348730 58602294 59504280 59601370 59504290 59504260 85040600 52353941 52354210 58706411 59405760 50000240 59901960 59902070 Description Body Guncart 25 Flange & Ball Gasket, 6 Hole 4" BCD Yoke Wheel & Tire, 4:1 x 3:5 x 4 1B2P Axle, Front Grease Zerk 1/8MNPT (Not Shown) Spacer Wheel & Tire, 5:7 x 5 x 8B1.25 4 Ply Washer, wheel spacer (not shown) Wheel & Tire,4:80X12 Galv. (Not shown A1 3") Spindle, Guncart Spindle,A1 Cart Rear Axle (Not Shown A1 3" ) Leg, Inner 25 Guncart Leg, Outer 25 Guncart Chain, 3/8" Proof Coil Clevis, Dbl Cmbl 542-3301 Hitch, Chain Strap Bail, Lift Flange Adapter 2" to Nelson 100 Gun (Not Shown) Weight Guncart ( Not Shown A1 3" ) Weight Holder ( Not Shown A1 3" ) Page 14 Qty. 1 1 1 1 1 1 1 1 2 4 2 2 2 1 1 3 Ft. 2 1 3 1 1 2 2 Guncart Assembly Current 2004 models No. Part Number 1 2A 2B 2C 2D 2E 3 5 6A 6B 7 8 9 10 11 12 13 14 15 16 17 18 02210380 02203911 02203920 02203940 02203950 02203900 50404330 58800221 50404440 02216550 02216520 02216510 02216500 02216540 53254210 52353941 85040600 02216530 50404350 Description HUB, WHEEL -AA BEARING, TAPERED ROLLER 30205 (NOT SHOWN) NUT, SPINDLE 18MMX1.5 (NOT SHOWN) DUST CAP (NOT SHOWN) BEARING, TAPERED ROLLER 30204 SPINDLE SHUT OFF STOP A1 CART 390,000+ BALL LEVER RING 3" 451 76MM SPACER, A1 GUNCART AXLE 390,000+ PL AXLE, FRONT GUNCART WHEEL LEG LEG U-BOLT, M16 LEGS SUPPORT HITCH, CHAIN CLEVIS,DBL CMBL 542-3301 CHAIN,3/8 PROOF COIL PLTD BODY, GUNCART LIFTING ARM A1 GUNCART 390,000+ PL Page 15 Qty. FT. 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 2 1 1 1 3 1 1 Boom Assembly No. Part Number 1 2 3 4 5 6 6A 7 9 10 40249060 32551910 40048551 50404280 58803450 59405240 50300570 59405220 75048440 52355650 Description Pulley, 2X 17.32 WRP Bushing, .56 X .843 X .62 Long Winch, Fulton K 1550 Boom, A1 390,000+ Clamp, Plate Brace, Boom Brace With Operator Mt. - A1 Boom Lift Cable, 1/4 Galv. 7 X 19 Gac Hook Page 16 Qty. 1 1 1 1 1 2 1 1 15 ft. 1 Engine Drive No. Part Number Description 1 58407017 ENGINE,HONDA 4HP KEYED SH 1a 59904430 TANK,HONDA 8.5HP 1b 50202810 KIT, HONDA REMOTE CHOKE (not shown) 1c 59904390 SCREW SWIVEL TO WIRE (not shown) 2 59903750 BRKT,TANK MT HONDA 3 59903760 BRKT,TANK MT HONDA 4 50202830 BRACKET, CHOKE ANGLE 5 59903440 SWITCH HOLDER 5a 59902790 SWITCH,ROBIN SHUT OFF (not shown) 6 50202820 CABLE, CHOKE 7 59902930 PLLY, 2" X 3/4 BORE STEEL NO HUB 8 59903410 PULLEY 3" X 3/4 BORE 9 59903380 BEARING,2 HOLE 3/4B CAST 10 50300560 ENGINE BASE A1 11 59902770 JACKSHAFT ENGINE A SERIES 12 50300790 TACH MT. A1 ENGINE DRIVE 13 59903020 ARM,IDLER A1 14 45048582 SPRING .5 ODX2 X.047W 15 59902950 PLLY, 4" X 3/4 BORE 16 59903431 BELT AX 41 17 59900660 THROTTLE CABLE MT. 18 59900420 SLIDE,SWITCH ROD 19 50300700 BRAKE MT. A1 ENGINE 20 59901320 THROTTLE CONTROL CABLE 21 50300760 THROTTLE MT. A1 ENGINE DRIVE Page 17 Qty. 1 1 1 1 1 1 1 1 1 1 2 3 2 1 1 1 1 3 1 1 1 1 1 1 1 Engine Drive 22 23 24 25 26 27 28 29 30 31 32 33 34 35 50105730 50300611 50300581 59900260 59900270 59900280 59900350 30249150 50100050 50300640 58606901 58700460 59903420 59903010 SWITCH, WOBBLE SWITCH RAMP A1 ENGINE DRIVE PL SHUT OFF ROD A1 ENGINE DRIVE PL BACKING PLATE SWIVEL LINK,THROTTLE THROTTLE PIVOT ARM KNOB,BALL 3/8-16 FEMALE THREADS KNOB, STAR 3/8-16 X 1" MALE ENTRY, FITTING A1 ENGINE BODY,GAUGE PROTECTOR-TOP DIAPHRAGM,GAUGE PROTECTOR BELT AX 24 (NOTCHED) SHIELD Page 18 1 1 1 1 1 1 1 1 1 1 1 1 1 1