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Heronhill - for all your Toshiba requirements SERVICE MANUAL AIR-CONDITIONER SPLIT FLOOR LOW WALL TYPE, HEAT PUMP RAV-163SH-PE/RAV-162AH-PE RAV-263SH-PE/RAV-262AH/AH8-PE S PRINTED IN U.K. Jan. 1996 Tel: 01823 665660 www.heronhill.co.uk Fax: 01823 665807 Heronhill - for all your Toshiba requirements CONTENTS 1. SPECIFICATIONS .................................................................................................................................................. 3 2. CONSTRUCTION VIEWS .................................................................................................................................... ..5 3. WIRING DIAGRAMS ............................................................................................................................................. ..7 4. SPECIFICATIONS OF ELECTRICAL PARTS ......................................................................................................... 11 5. REFRIGERANT PIPING DIAGRAM ........................................................................................................................ 14 6. PERFORMANCE CHARACTERISTICS ................................................................................................................. 16 7. EXPLODED VIEWS AND PARTS LISTS ............................................................................................................... 18 SUMMARY • The units referred to within this manual conform with the protection requirements of Directives 89/336/EEC Electromagnetic Compatibility and 73/23/EEC Low Voltage. Operating conditions of units are as follows: • TEMPERATURE OUTDOOR TEMPERATURE -2 TO 43°C (COOL) -10 TO 21°C (HEAT) ROOM TEMPERATURE 18 TO 32°C (COOL) 15 TO 29°C (HEAT) ROOM HUMIDITY LESS THAN 80% (COOL) Note 1 : Cooling Capacity is based on the following temperature conditions: Indoor air inlet temperature 27°C DB, 19°C WB. Outdoor air inlet temperature 35°C DB. Note 2: Heating Capacity is based on the following temperature conditions: Indoor air inlet temperature 20°C DB. Outdoor air inlet temperature 7°C DB, 6°C WB. Note 3: For details on Remote Controller (SH models) and Control Circuits, refer to Service Manual A90-9503. For details on the Infra-red Remote (SHR models), refer to Service Manual A90-9715. Note 4: Metric / Imperial pipe conversion. Diameter (mm) 6.4 9.5 12.7 15.9 19 22 Nominal Diameter (inch) 1/4 3/8 1/2 5/8 3/4 7/8 -2- Tel: 01823 665660 www.heronhill.co.uk Fax: 01823 665807 Heronhill - for all your Toshiba requirements 1. SPECIFICATIONS MODEL ITEM RAV-163SH/SHR-PE Cooling capacity kW 4.5 Heating capacity kW 5.0 Phase 1 V Power source 220-240 Hz 50 COOLING HEATING 2.2 Power consumption kW 2.3 Power factor % 90 90 Running current A 11.1 10.6 Starting current Operating noise (SPL) 60 A Indoor unit (High, Med, Low) Outdoor unit 45/42/40 dB(A) dB(A) 50 R-22 Name of refrigerant Refrigerant Charge volume kg Add. volume (20-30m) g/m Larger side size mm 1.6 35 Refrigerant control Capillary tube & Expansion valve Ø12.7 Coupler style Flare Smaller side size Coupler style Standard length Interconnection pipe Maximum length (of one way) *1 mm Ø 6.4 m Flare 7.5 30 m Maximum height difference If indoor unit higher m 15 If outdoor unit higher m 30 Condensate drain pipe diameter Ø 20 (ID) mm INDOOR UNIT Model RAV-163SH/SHR-PE Appearance colour Dimensions Silky mist Height mm 640 Width mm 1,030 Depth mm 188 Net weight kg 24 Finned tube Multi-blade fan Heat exchanger type Indoor fan type m 3/h Air volume Fan motor output 780 W 34 Air filter Washable OUTDOOR UNIT Model Appearance colour Dimensions RAV-162AH-PE Height mm Bronze white (Munsell 6Y7.5/1) 740 Width mm 880 Depth mm 310 kg Net weight 61 Heat exchanger type Outdoor fan type Finned tube Propeller fan Air flow volume m 3/h Fan motor output W 2,700 39 Model Compressor Output Protective device PH250X3-4LS kW 1.5 High pressure switch, Fuse, Crankcase heater, Overload relay, Bimetal thermostat Specifications are subject to change without notice. * Note 1 : These mean actual length. -3- Tel: 01823 665660 www.heronhill.co.uk Fax: 01823 665807 Heronhill - for all your Toshiba requirements ITEM MODEL Cooling capacity Heating capacity RAV-263SH/SHR-PE RAV-263SH/SHR-PE kW 7.1 kW 7.9 Phase Power source V Hz 1 3 220-240 380-415 50 COOLING HEATING Power consumption kW 3.0 2.75 2.8 2.7 Power factor % 88 87 86 85 Running current A 14.8 13.8 4.7 4.6 HEATING A Starting current Operating noise (SPL) COOLING Indoor unit Outdoor unit 80 53 dB (A) Name of refrigerant Refrigerant Charge volume kg Add. volume (20-30m) g/m R-22 2.35 60 Refrigerant control Capillary tube & Expansion valve Larger side size mm ø 15.9 Smaller side size mm ø 9.5 Coupler style Standard length m Flare 7.5 m 30 Coupler style Interconnection pipe Maximum length (of one way) Flare *1 Maximum height difference If indoor unit higher m 15 Outdoor unit height 30 Condensate drain pipe diameter INDOOR UNIT Model Maximum height Appearance colour Indoor unit height Dimensions m mm ø 20 (ID) RAV-263SH/SHR-PE Silky mist Height mm 640 Width mm 1,230 mm 188 kg 28 Finned tube Multi-blade fan Depth Net weight Heat exchanger type Indoor fan type Air volume m 3/h Fan motor output Air filter W 1,200 34 Washable OUTDOOR UNIT Model RAV-262AH-PE Appearance colour Dimensions RAV-262AH8-PE Bronze white (Munsell 6Y7.5/1) Height mm 790 Width mm 880 Depth mm 310 kg 80 Finned tube Propeller fan Net weight Heat exchanger type Outdoor fan type Air flow volume m 3/h Fan motor output W Compressor 25 46/43/40 dB (A) 3,000 63 Model Output kW PH330X3-4MS YH330X3-MS 2.2 2.2 High pressure switch, Fuse, Bimetal thermostat, High pressure switch, Fuse, Overcurrent relay, Crankcase heater, Inner overload relay Crankcase heater, Thermostat, Return-Lock Safety device Specifications are subject to change without notice. * Note 1 : These mean actual length. -4- Tel: 01823 665660 www.heronhill.co.uk Fax: 01823 665807 Heronhill - for all your Toshiba requirements 2. CONSTRUCTION VIEWS Indoor unit RAV-163SH-PE RAV-163SHR-PE RAV-263SH-PE RAV-263SHR-PE 2.1 62 30 Alternative Knock - out hole for drain piping Drain piping joint 145 80 80 Refrigerant piping joint (Gas øG) Space required for service and installation 30 Location holes 2 - ø2.5 Greater than 500 72 1,220 1,020 E 9.5 6.4 F 15.9 12.7 G Remote controller and holder SHR Greater than 400 Hard vinyl chloride pipe inner dia. 20mm Refrigerant piping joint (Liquid øF) 150 Minimum Location slots 2-(4.5x9) D 160 188 -5- 30 50 12 C 540 101 150 Minimum 85 1,120 920 B Remote controller SH 120 Right - side panel knock - out for piping and wiring 50 A Air inlet Air filter Model RAV-163SH-PE RAV-163SHR-PE 1,030 RAV-263SH-PE RAV-263SHR-PE 1,230 14 140 130 B Inner hanging bolt pitch (Hanging bolt pitch) Knock - out holes for piping and wiring B A 120 Hanging plate (Right) C Knock out for fresh air ducts Hanging bolt hole 4 - (12x25) Slot E 83.5 34 78 150 180 200 85 12 10 100 Fax: 01823 665807 www.heronhill.co.uk Tel: 01823 665660 Hanging plate (Left) 130 40 Outer hanging bolt pitch Hanging bolt Less than 40 170 640 250 Hanging bolt pitch D Hanging bolt Less than 40 Heronhill - for all your Toshiba requirements Outdoor unit RAV-162AH-PE RAV-262AH-PE RAV-262AH8-PE 360 280 Refrigerant piping joint (Gas ø D) 12 340 30 70 40 12 Knock - out hole for drain (2-20 x 60 long hole) Hole for drain (2-ø19 hole) 165 117 70 50 2.2 Refrigerant piping joint (Liquid ø C) 50 45 790 45 Earth screw (M6) Electric Carrying handle parts box 310 (Both sides) Air outlet Terminal cover A 500 104 Anchor bolt hole (4-12 x 18 long hole) 880 88 18 B 90 320 Blow out guide mounting hole (4-ø3 embossing) 566 37 364 Space required for service 100 500 300 100 100 (Space for wiring and piping) Outlet 500 Outlet (Space for wiring and piping) When installed with the inlet faced to the wall side When installed with the outlet faced to the wall side Model A B C D RAV-162AH-PE RAV-262AH-PE RAV-262AH8-PE 740 790 790 380 430 430 6.4 9.5 9.5 12.7 15.9 15.9 (Unit: mm) -6- Tel: 01823 665660 www.heronhill.co.uk Fax: 01823 665807 Heronhill - for all your Toshiba requirements 3. WIRING DIAGRAMS 3.1 RAV-163SH-PE RAV-163SHR-PE RAV-263SH-PE RAV-263SHR-PE TA CN04 CN05 (TA) (TC) REMOCON CN12 TC GRN/YEL BLK H M ORN L BLU UL YEL RY04 RY03 RY02 RED GRY FM WHI RC ( RY01 out- ) CN07 put (FAN) CN01 (TRANS) RY01 RY14 TR F CN03 (LI) (N) (SERIAL) CN11 (FLOAT) Infra-red Receiver SHR models Indoor unit Outdoor unit (1 Phase model) F2 Earth Screw (3 Phase model) Remote Controller SH models Power Supply 220/240V ~50Hz F2 Earth Screw Symbol FM RC TR F Name Fan motor Running capacitor Transformer Fuse (PCB) Power Supply 380/415V 3N~50Hz Symbol Name TA Sensor TC Sensor RY01~RY14 Relay Shows terminal block and figures show terminal numbers. Broken lines show wiring at site. Do not operate the units with magnetic contactor pushed in. -7- Tel: 01823 665660 www.heronhill.co.uk Fax: 01823 665807 Heronhill - for all your Toshiba requirements 3.2 RAV-162AH-PE Indoor unit Outdoor unit Earth Screw TR Earth F2 F RY05 Wave Control Circuit RY07 BLK TE TL BLU BLK WHI WHI RED BLK BLK 63H RED 52C GRY RED FM WHI 0 WHI RCO 26HD 20SF 20SR CM 52C RCC 51C Power Supply 220/240V~50Hz CH Shows terminal block and figures show terminal numbers. Broken lines show wiring at site. Do not operate the units with magnetic contactor pushed in. Symbol 20SF RY05,07 51C 20SR RCc RCo Name Solenoid coil (4 way valve) Relay Overload relay Solenoid coil (2 way valve) Running capacitor (compressor) Running capacitor (fan motor) Symbol CM 52C FMo TL TE 26HD Name Compressor Magnetic contactor Fan motor (compressor) Sensor Sensor Bimetal thermostat Symbol F2 63H CH F TR Name Fuse (T5A) High pressure switch Crankcase heater Fuse (on PCB) Transformer -8- Tel: 01823 665660 www.heronhill.co.uk Fax: 01823 665807 Heronhill - for all your Toshiba requirements 3.3 RAV-262AH-PE Indoor unit Outdoor unit Earth Screw TR Earth F2 RY05 F Wave Control Circuit RY07 BLK TE TL BLU BLK WHI RED WHI BLK BLK 63H RED RED FM 52C WHI GRY WHI 0 RCO 26HD 20SF 20SR CM 52C RCC 49C CH Power Supply 220/240V~50Hz Shows terminal block and figures show terminal numbers. Broken lines show wiring at site. Do not operate the units with magnetic contactor pushed in. Symbol 20SF RY05,07 51C 20SR RCc RCo Name Solenoid coil (4 way valve) Relay Overload relay Solenoid coil (2 way valve) Running capacitor (compressor) Running capacitor (fan motor) Symbol CM 52C FMo TL TE 26HD Name Compressor Magnetic contactor Fan motor (compressor) Sensor Sensor Bimetal thermostat Symbol F2 63H CH F TR Name Fuse (T5A) High pressure switch Crankcase heater Fuse (on PCB) Transformer -9- Tel: 01823 665660 www.heronhill.co.uk Fax: 01823 665807 Heronhill - for all your Toshiba requirements 3.4 RAV-262AH8-PE Indoor unit Outdoor unit Earth Screw TR Earth BLK Wave Control Circuit F RY05 RY07 TE TL BLU BLK WHI RED WHI BLK 63H BLK RED RED 52C GRY FM WHI WHI 0 RCO 51C 47C F2 20SF 49C 47C CM 51C CH Power Supply 380-415V 3N~50Hz 52C 1. 2. Symbol 20SF RY05,07 49C 51C 47C RCo Shows terminal block and figures show terminal numbers. Broken lines show wiring at site When the three phases are not connected correctly, the reverse phase protector operates and the unit will not start. In this case check the 3 phase wiring Do not operate the units with magnetic contactor pushed in. Name Solenoid coil (4 way valve) Relay Inner overload relay Overload relay Reverse phase protector Running capacitor Symbol CM 52C FMo TL TE Name Compressor Magnetic contactor Fan motor (compressor) Sensor Sensor Symbol F2 63H CH F TR Name Fuse (T5A) High pressure switch Crankcase heater Fuse (on PCB) Transformer -10- Tel: 01823 665660 www.heronhill.co.uk Fax: 01823 665807 Heronhill - for all your Toshiba requirements 4. SPECIFICATIONS OF ELECTRICAL PARTS 4.1 RAV-163SH-PE / RAV-163SHR-PE No 1 2 3 4 5 TYPE PARTS NAME SPECIFICATIONS SMF-230-34-4E Indoor unit fan motor Running capacitor for Indoor fan motor Transformer (Indoor unit) Sensor for room temperature Indoor unit sensor for heatexchanger temperature. Output (Rated) 34W, 4 Pole, 1 Phase, 230V, 50Hz. EEP2W255HQA113 AC 400V, 2.5mF ST-9586 AC187~264V Maximum input 38mA Maximum input 34mA DTN-C103J40 °C 15 20 25 30 40 KW 16.1 12.6 10.0 8.0 5.2 °C -12 0 25 50 KW 62.29 32.82 10.0 3.59 4.2 RAV-263SH-PE / RAV-263SHR-PE No 1 2 3 4 5 TYPE PARTS NAME Indoor unit fan motor Running capacitor for Indoor fan motor Transformer (Indoor unit) Sensor for room temperature Indoor unit sensor for heatexchanger temperature. SPECIFICATIONS SMF-230-34-4D Output (Rated) 34W, 4 Pole, 1 Phase, 230V, 50Hz. EEP2W255HQA113 AC 400V, 2.5mF ST-9586 AC187~264V Maximum input 38mA Maximum input 34mA DTN-C103J40 °C 15 20 25 30 40 KW 16.1 12.6 10.0 8.0 5.2 °C -12 0 25 50 KW 62.29 32.82 10.0 3.59 4.3 RAV-162AH-PE No PARTS NAME TYPE 1 2 PH250X3-4LS SMF-230-39N-2 4 Compressor Outdoor unit fan motor Running capacitor for outdoor fan motor Magnetic contactor 5 High pressure switch ACB-2TB04W 6 7 Soleniod coil for four-way valve Crankcase heater CHV-AC240V 8 Sensor for defrosting 9 11 12 13 Fuse Sensor for cooling operation in low ambient temperature Solenoid coil for two-way valve Running capacitor for compressor Transformer (Outdoor unit) 14 Overload relay 15 Bimetal thermostat 3 10 SPECIFICATIONS EEP2G405HQA114 FMca-1S NEV AC 240V MT-44MP456W FT-67 OL-177GM15 CS-7 Output (Rated) 1.5kW, 2 pole, 220/240V, 1 phase, 50Hz Output (Rated) 39W, 6 pole, 230V, 1 phase, 50Hz AC 400V, 4mF AC 220-240V, 50Hz Tripping pressure 30kg/cm2G Resetting pressure 23kg/cm2G AC 220-240V AC 240V, 28W °C Maximum input KW 15.5mA T5A Maximum input °C 15.5mA KW AC 220-240V, 50Hz AC 440V 45mF AC 187-264V AC 240V, Tripping temperature: 165°C, Resetting temperature: 80°C Tripping temperature: 110°C Resetting temperature 90°C -12 10 67.5 21.3 -12 10 67.5 21.3 -11- Tel: 01823 665660 www.heronhill.co.uk Fax: 01823 665807 Heronhill - for all your Toshiba requirements 4.4 RAV-262AH-PE No PARTS NAME TYPE 1 2 PH330X3-4MS SMF-230-63N-2 4 Compressor Outdoor unit fan motor Running capacitor for outdoor fan motor Magnetic contactor 5 High pressure switch ACB-2TB04W 6 7 Soleniod coil for four-way valve Crankcase heater CHV-AC240V 8 Sensor for defrosting 9 11 12 13 Fuse Sensor for cooling operation in low ambient temperature Solenoid coil for two-way valve Running capacitor for compressor Transformer (Outdoor unit) 14 Bimetal thermostat 3 10 SPECIFICATIONS EEP2G405HQA114 FMca-1S NEV202DXF EAR42M606UF FT-67 CS-7 Output (Rated) 2.2kW, 2 pole, 220/240V, 1 phase, 50Hz Output (Rated) 63W, 6 pole, 230V, 1 phase, 50Hz AC 400V, 4mF AC 220-240V, 50Hz Tripping pressure 30kg/cm2G Resetting pressure 23kg/cm2G AC 220-240V AC 240V, 28W Maximum input 15.5mA T5A Maximum input 15.5mA AC 220-240V, 50Hz AC 440V 45mF AC 187-264V Tripping temperature: 110°C Resetting temperature 90°C °C -12 10 KW 67.5 21.3 °C -12 10 KW 67.5 21.3 4.5 RAV-262AH8-PE No PARTS NAME TYPE 1 2 YH330X3-MS SMF-230-63N-2 4 Compressor Outdoor unit fan motor Running capacitor for outdoor fan motor Magnetic contactor 5 High pressure switch ACB-2TB04W 6 7 Soleniod coil for four-way valve Crankcase heater CHV-AC240V 8 Sensor for defrosting 9 11 12 Fuse Sensor for cooling operation in low ambient temperature Return lock Transformer (Outdoor unit) 13 Bimetal thermostat 3 10 SPECIFICATIONS EEP2G405HQA114 FMSa-1 STR-4AB FT-67 CS-7 Output (Rated) 2.2kW, 2 pole, 380~415V, 3 phase, 50Hz Output (Rated) 39W, 6 pole, 230V, 1 phase, 50Hz AC 400V, 4mF AC 220-240V, 50Hz,Tripping current 7.5A, Manual reset Tripping pressure 30kg/cm2G Resetting pressure 23kg/cm2G AC 220-240V AC 240V, 28W °C -12 10 Maximum input KW 67.5 21.3 15.5mA T5A Maximum input °C -12 10 15.5mA KW 67.5 21.3 AC 400/440V AC 187-264V Tripping temperature: 120°C Resetting temperature 90°C -12- Tel: 01823 665660 www.heronhill.co.uk Fax: 01823 665807 Heronhill - for all your Toshiba requirements 5 REFRIGERANT PIPING DIAGRAMS 5.1 Indoor unit RAV-163SH-PE RAV-163SHR-PE Outdoor unit RAV-162AH-PE Cooling Heating Indoor unit Heat exchanger Distributor strainer capillary tube Strainer Refrigerant pipe (Smaller side) ø6.4mm (1/4") Refrigerant pipe (Larger side) ø12.7mm (1/2") Packed valve Packed valve Strainer Line Pressure Cooling P1 High pressure P2 Low pressure Capillary tube Heating Low pressure High pressure Dryer Expansion valve Check valve Heat exchanger TL sensor 2-way valve Distributor Check joint TE sensor Capillary tube Strainer Four-way valve High pressure switch Accumulator Compressor Outdoor unit Indoor unit Model RAV-163SH-PE RAV-163SHR-PE Outdoor unit Capillary Main Capillary Bypass Capillary ID ø2.4 x 500L x 1P ID ø0.8 x 1000L x 1P Model ID ø1.5 x 600L x 4P RAV-162AH-PE -13- Tel: 01823 665660 www.heronhill.co.uk Fax: 01823 665807 Heronhill - for all your Toshiba requirements 5.2 Indoor unit RAV-263SH-PE RAV-263SHR-PE Outdoor unit RAV-262AH-PE Cooling Heating Indoor unit Heat exchanger Distributor strainer capillary tube Strainer TC Sensor Refrigerant pipe (Larger side) ø15.9mm (5/8") Refrigerant pipe (Smaller side) ø9.5mm (3/8") Packed valve Packed valve Strainer Check Valve Line pressure Cooling P1 High pressure P2 Low pressure Capillary tube Heating Low pressure High pressure Dryer 2-way valve Expansion valve Check valve TL sensor Distributor Bypass capillary tube Heat exchanger TE sensor Check joint Strainer Four-way valve High pressure switch Accumulator Compressor Outdoor unit Indoor unit Outdoor unit Model Capillary Model RAV-263SH-PE RAV-263SHR-PE ID ø2.2 x 300L x 6P RAV-262AH-PE Main Capillary ID ø2.6 x 900L x 1P Bypass Capillary ID ø1 x 500L x 1P -14- Tel: 01823 665660 www.heronhill.co.uk Fax: 01823 665807 Heronhill - for all your Toshiba requirements 5.3 Indoor unit RAV-263SH-PE RAV-263SHR-PE Outdoor unit RAV-262AH8-PE Cooling Heating Indoor unit Heat exchanger Distributor strainer capillary tube Strainer TC Sensor Refrigerant pipe (Larger side) ø15.9mm (5/8") Refrigerant pipe (Smaller side) ø9.5mm (3/8") Packed valve Packed valve Strainer Check valve Line pressure Cooling P1 High pressure P2 Low pressure Capillary tube Heating Low pressure High pressure Dryer Expansion valve Check valve Heat exchanger TL sensor Distributor TE sensor Check joint Four-way valve Strainer Muffler Accumulator High pressure switch Compressor Outdoor unit Outdoor unit Indoor unit Model RAV-263SH-PE RAV-263SHR-PE Capillary ID ø2.2 x 300L x 6P Model Main Capillary RAV-262AH8-PE ID ø2.6 x 700L x 1P -15- Tel: 01823 665660 www.heronhill.co.uk Fax: 01823 665807 Heronhill - for all your Toshiba requirements 6. PERFORMANCE CHARACTERISTICS 6.1 Cooling capacity (KW) Capacity Ratio (%) RAV-162AH-PE Ambient Temp. (Dry Bulb) o(C) 3.60 3.82 4.05 4.28 4.50 4.73 4.95 5.18 5.40 RAV-262AH-PE RAV-262AH8-PE 5.68 6.04 6.39 6.75 7.10 7.46 7.81 8.17 8.52 -2 ~ Room Temp. (Wet Bulb) (oC) 6.2 Heating capacity (KW) Capacity Ratio (%) RAV-162AH-PE Ambient Temp. (Wet Bulb) o(C) 6.00 5.75 5.50 5.25 5.00 4.75 4.50 4.25 4.00 3.75 3.50 3.25 3.00 2.75 RAV-262AH-PE RAV-262AH8-PE 9.84 9.09 8.69 8.30 7.90 7.51 7.11 6.72 6.32 5.93 5.53 5.14 4.74 4.35 Room Temp. (Dry Bulb) (oC) -16- Tel: 01823 665660 www.heronhill.co.uk Fax: 01823 665807 Heronhill - for all your Toshiba requirements 6.3 Cooling/ Heating Capacity Ratio RAV-162AH-PE RAV-262AH-PE RAV-262AH8-PE Heating Capacity Ratio Outdoor Unit Height H (m) Outdoor Unit Height H (m) Cooling Capacity Ratio Indoor Unit Outdoor Unit 30 30 Piping Length (m) Piping Length (m) 6.4 Piping length/additional refrigerant volume Piping length less than (m) Model Additional amount of refrigerant at installation site (kg) 20 25 30 RAV-162AH-PE Filled at factory 0.15 0.35 RAV-262AH-PE RAV-262AH8-PE Filled at factory 0.3 0.6 Recharge quantity (kg) 35 40 45 50 _ _ _ _ _ _ _ _ 5 10 15 20 25 30 1.35 1.45 1.50 1.60 1.75 1.95 2.2 2.25 2.3 2.35 2.65 2.95 l The amount of refrigerant put into the outdoor unit at the factory is equivalent to that which fills up 20m length of refrigerant pipe. l If the length of refrigerant pipe is 20m or less, addition of refrigerant at the installation site is unnecessary. If the length of the pipe exceeds 20m, add the refrigerant R-22. l Overcharge or undercharge of refrigerant in the outdoor unit will cause malfunction of the compressor. The prescribed amount of the replenishment of the refrigerant is shown in the table above. The permissible amount of refrigerant is the prescribed amount ±50g. -17- Tel: 01823 665660 www.heronhill.co.uk Fax: 01823 665807 Heronhill - for all your Toshiba requirements 7. EXPLODED VIEWS AND PARTS 7.1 Indoor unit RAV-163SH-PE RAV-163SHR-PE RAV-263SH-PE RAV-263SHR-PE 247 248 211 246 236 209 204 232 202 243 235 217 237 213 234 220 223 231 216 210 205 203 224 227 218 215 238 213 214 219 233 225 225 244 226 242 219 245 209 230 201 239 207 229 240 241 222 212 210 221 Location Part No No 201 202 203 204 205 207 208 209 209 210 211 212 213 214 215 215 216 217 218 218 219 220 220 221 222 223 223 224 225 225 43107214 43107215 43107216 43107223 43107222 43109321 43109322 43109324 43109320 43109329 43119373 43119393 43A69007 43120172 43A21004 43A21005 43125131 43125142 43125143 43125141 43A69009 43126127 43126128 43139098 43A39001 43A44017 43A44018 43155138 43A69004 43069666 Description Location No Part No 226 227 227 229 230 231 231 232 233 234 235 236 237 238 239 240 241 242 243 243 244 245 245 245 245 246 246 247 248 43170197 43A72002 43A72003 43180283 43180284 43A88007 43A88008 43109330 43A62001 43150148 43A50002 43102624 43102625 43117812 43A58002 43A60002 43A60001 43A69002 43A47020 43A47021 43063253 43A91001 43A91040 43A91002 43A91041 43A91005 43A91006 43A91039 43A91038 Hinge Sensor fix plate Spring Grille shaft left Grille shaft right Inlet grille large (RAV-263SH/SHR-PE) Inlet grille small Louvre Assembly (RAV-163SH/SHR-PE) Louvre Assembly (RAV-263SH/SHR-PE) Vertical grille Bolt cover Shaft holder 3 Batteries for remote (SH) Fan Fan motor (RAV-163SH/SHR-PE) Fan motor (RAV-263SH/SHR-PE) Bearing Coupling Shaft SS (RAV-163SH/SHR-PE) Shaft SS (RAV-263SH/SHR-PE) Infra-red reciever (SHR) Fan case lower Fan case upper Connect bar Connect bar (RAV-263SH/SHR-PE) Evaporator (RAV-163SH/SHR-PE) Evaporator (RAV-263SH/SHR-PE) MF capacitor Remote control (SH) Infra-red Remote Control (SHR) Description Hose Drain pan (RAV-163SH/SHR-PE) Drain pan (RAV-263SH/SHR-PE) Air filter small (RAV-263SH/SHR-PE) Air filter large Manual (SH) Manual (SHR) Louvre latch Cover, Remocon (SH) TA sensor TC sensor Side cover right Side cover left H plate Transformer Terminal 3P Terminal 4P PC board Capillary assembly (RAV-163SH/SHR-PE) Capillary assembly (RAV-263SH/SHR-PE) Infra-red remote holder (SHR) Underpanel (RAV-163SH-PE) Underpanel (RAV-163SHR-PE) Underpanel (RAV-263SH-PE) Underpanel (RAV-263SHR-PE) Upper panel (RAV-163SH/SHR-PE) Upper panel (RAV-263SH/SHR-PE) Hanger left Hanger right -18- Tel: 01823 665660 www.heronhill.co.uk Fax: 01823 665807 Heronhill - for all your Toshiba requirements 7.2 Outdoor unit RAV-162AH-PE 24 7 33 36 37 20 44 12 14 3 18 2 17 9 10 11 30 34 38 28 16 13 1 8 29 22 31 4 5 26 35 27 23 15 43 42 6 25 39 41 Location No Part No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 43120156 43A21003 43A43001 43149212 43149198 43049132 43A69003 43A49001 43060479 43A60003 43A60001 43152334 43054286 43A19001 43119368 43A46004 43162027 43155115 20 22 Description Fan, propeller Motor, fan, AC230V, 50Hz Condenser Base, spring, A Spring, buffer Base, spring, B PC board Switch, high pressure Terminal, 4P Terminal, 2P Terminal, 4P Magnetic contactor Relay, overload Guard, fan Hanger Solenoid coil Cover, electric parts Capacitor, plastic film, 45MFD, 440V 43107215 Holder, sensor (TE) 43148105 Accumulator Location No Part No Description 23 24 25 43145082 43155080 43041845 26 27 28 29 30 31 33 34 35 36 37 38 39 41 42 43 44 43146454 43146406 43147321 43146424 43046198 43146283 43A58003 43046151 43193043 43A50001 43150196 43146418 43157167 43146459 44246235 43150122 43107215 Dryer Capacitor, electrolytic Compressor, AC220/240V, 50Hz, PH230X3-4LS Packed valve (1/4") Packed vave (1/2") Check joint Expansion valve Coil, 2-way valve 1-way valve Transformer, power Valve, 2-way Spring Sensor, cond. Out (TL) Sensor, heat-exch (TE) Valve 4-way Heater, crankcase Capillary tube Capillary tube Thermostat, bimetal Holder, sensor (TL) -19- Tel: 01823 665660 www.heronhill.co.uk Fax: 01823 665807 Heronhill - for all your Toshiba requirements 7.3 Outdoor unit RAV-262AH-PE RAV-262AH8-PE 36 14 33 20 37 44 12 7 34 47 24 1 3 2 17 9 10 11 21 18 28 16 45 46 15 29 40 8 6 13 41 38 26 27 25 48 30 5 22 39 31 43 23 4 Location No Part No Description Location No Part No Description 1 2 3 4 5 6 7 8 9 10 10 11 12 43120156 43A21002 43A43002 43149132 43149198 43049212 43A69003 43A49001 43060479 43A60004 43A60005 43A60001 43152334 25 43140318 25 43141302 26 27 28 29 30 31 33 34 43146451 43146417 43147321 43146433 43046156 43146283 43A58003 43154148 12 43152345 13 14 15 16 17 18 20 21 22 23 24 43050277 43A19001 43119368 43A46004 43162027 43146418 43107215 43169600 43148114 43145082 43155080 Fan, propeller Motor, fan, AC230V, 50Hz Condenser Base, spring, B Spring, buffer Base, spring, A PC board Switch, high pressure Terminal, 4P Terminal, 2P (RAV-262AH-PE) Terminal 4P (RAV-262AH8-PE) Terminal, 4P Magnetic contactor (RAV-262AH-PE) Magnetic contactor (RAV-262AH8-PE) Thermostat Bimetal(RAV-262AH8-PE) Guard, fan Hanger Solenoid coil Cover, electric parts Valve 4-way Holder, sensor (TE) Holder Accumilator Dryer Capacitor, plastic film 36 37 38 39 40 41 43A50001 43150196 43193043 43157167 44246236 43063195 43 44 45 46 43146459 43107215 43046151 43046198 47 48 43055379 43150122 Compressor, PH330X3-4MS (RAV-262AH-PE) Compressor, YH330X3-MS (RAV-262AH8-PE) Packed valve (3/8") Packed vave (5/8") Check joint Expansion valve Checked valve Checked valve Transformer, power Return lock STR-4AB (RAV-262AH8-PE) Sensor, Cont. Out (TL) Sensor, Heat Exch. (TE) Spring Heater, crankcase Capillary tube (RAV-262AH-PE) Holder Thermostat, Bimetal (RAV-262AH-PE) Capillary tube Holder, Sensor (TL) Valve, 2 way (RAV-262AH-PE) Coil, 2 way valve (RAV-262AH-PE) Capacitor, Electrolyic (RAV-262AH-PE) Thermostat, Bimetal (RAV-262AH-PE) -20- Tel: 01823 665660 www.heronhill.co.uk Fax: 01823 665807