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■ Safety Instructions SAFETY PRECAUTIONS WARNING : TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK, DO NOT EXPOSE THIS APPLIANCE TO RAIN OR MOISTURE. ● This Plasma Monitor should be set in the way indicated. If not, it may result in a fire hazard. ● Take appropriate space on the top, sides and rear of the Plasma Monitor cabinet for allowing air circulation and cooling the Plasma Monitor. Minimum distance should be taken. If the Plasma Monitor is to be built into a compartment or similarly enclosed, the minimum distances must REAR SIDE and TOP be maintained. Do not cover the ventilation slot on the Plasma Monitor. Heat build-up can reduce the life of your Plasma 10 cm 6 cm Monitor, and can also be dangerous. ● If the Plasma Monitor is not to be used for an extended time, unplug the Plasma Monitor from the power outlet. 10 cm 10 cm READ AND KEEP THIS OWNER'S MANUAL FOR LATER USE. CAUTION IN INSTALLING ● Handle the Plasma Monitor carefully when installing it and do not drop. ● Locate set away from heat, excessive dust, and direct sunlight. ● For correct installation and mounting it is strongly recommended to use a trained, authorized dealer. Failure to follow correct mounting procedures could result in damage to the equipment or injury to the installer. NOTE : When Plasma Monitor is not used for a long period of time, unlighting dots may be observed. This is caused by characteristic of the Plasma Monitor. If this occurs, turn the Plasma Monitor on and leave it on about 1 hour. These dots will gradually disappear. CAUTION RISK OF ELECTRIC SHOCK DO NOT OPEN CAUTION : TO REDUCE THE RISK OF ELECTRIC SHOCK, DO NOT REMOVE COVER (OR BACK). NO USERSERVICEABLE PARTS INSIDE. REFER SERVICING TO QUALIFIED SERVICE PERSONNEL. THIS SYMBOL INDICATES THAT DANGEROUS VOLTAGE CONSTITUTING A RISK OF ELECTRIC SHOCK IS PRESENT WITHIN THIS UNIT. THIS SYMBOL INDICATES THAT THERE ARE IMPORTANT OPERATING AND MAINTENANCE INSTRUCTIONS IN THE OWNER'S MANUAL WITH THIS UNIT. PRODUCT SAFETY NOTICE Product safety should be considered when a component replacement is made in any area of the monitor. Components indicated by mark in the parts list and the schematic diagram designate components in which safety can be of special significance. It is, therefore, particularly recommended that the replacement of there parts must be made by exactly the same parts. -2- ■ Technical Specifications Screen Diagonal Product name Panel type Display area Resolution / Color Viewing Angle Color System PC Interface Capability Plug & Play Power Management Audio Amp Terminals VIDEO1-3 IN ✽ COMPONENT/RGB IN ✽ THROUGH OUT ✽ (COMPONENT/RGB) MONITOR OUT ✽ PC IN RS232C IN WIRED RC IN HEADPHONE OUT EXT. SP OUT AC IN POWER SUPPLY 42V Multimedia Plasma Monitor Plasma Display Panel (16 x 9) 922 mm (W) x 522 mm (H) 1024 x 1024 pixels / 16,770,000 colors 160˚ (Vertical / Horizontal) PAL / SECAM / NTSC / NTSC4.43 / PAL-M / PAL-N D-SUB, RGB Up to XGA VESA DDC2B VESA DPMS 10W + 10W (8 Ω) VIDEO (RCA type / BNC type), S-VIDEO (Mini DIN 4pin type) AUDIO R and L (MONO) (RCA type) Y, Pb/Cb, Pr/Cr / R, G, B, VD, HD (BNC type) AUDIO R and L (RCA type) Y, Pb/Cb, Pr/Cr / R, G, B, VD, HD (BNC type) AUDIO R and L (RCA type) VIDEO (RCA type / BNC type) AUDIO R and L (RCA type) RGB (D-SUB 15pin) AUDIO R / L (Stereo Mini jack) RS232C (D-SUB 9pin) Mini Jack Stereo Mini Jack R and L, 10W (8 Ω), Push type 3PIN AC 220 - 240V 50 Hz (PDP-42H1EV) AC 100 - 120V 50/60 Hz, AC 200 - 240V 50/60 Hz (PDP-42H1A) 1036 x 641 x 100 mm ( 41.4" x 25.2" x 4" ) (Plasma Monitor only) 36 kg ( 79.3 lbs ) (Plasma Monitor only) FCC CLASS-B, UL (PDP-42H1A), CE (PDP-42H1EV, PDP-42H1E) DIMENSION (W x H x D) WEIGHT (NET) Regulations Environmental Considerations Operating Temperature 0˚C ~ 40˚C (32˚F ~ 104˚F ) Humidity 20 ~ 80% Altitude 0 ~ 2,000 m (0 ~ 6,560 ft) Storage Temperature -10˚C ~ 50˚C (14˚F ~ 122˚F) Humidity 20 ~ 80 % Altitude 0 ~ 3,000 m (0 ~ 9,840 ft) Accessories Owner’s Manual AC Power Cord Wired/Wireless Remote Control Transmitter and Batteries Remote Control Cable BNC / RCA Adapter ( x3) Ferrite cores ✽ Those terminals are not provided on model PDP-42H1E. ● Specifications are subject to change without notice. -3- ■ Dimensions and Options MEASUREMENT 1036 (41.4) 100 (4.0) 1036 (41.1) 641 (25.2) Size in mm (inch) OPTIONS The products listed below are optionally supplied. When ordering these products, give name and Type No. to sales dealer. Speaker unit Table top stand Side rack Tilt mount unit Wall mount unit Ceiling mount unit Floor Stand KA-SX-42H (R and L) KA-TD-H10S KA-TD-R100 KA-TI-H10 KA-WA-H10WV KA-CH-H10 KA-TD-42HW -4- ■ Terminals for PC CONFIGURATIONS OF RS232C TERMINALS RS232C TERMINAL Terminal : HDB9-PIN Connect the serial port of computer to this terminal with Serial Cross Cable (not supplied). Pin Configuration 1 2 3 4 5 No Connect RxD TxD DTR (5V) Ground 6 7 8 9 DSR No Connect No Connect No Connect 5 9 4 8 3 7 2 6 1 INTERFACE Protocol Boadrate Data length Parity Stop bit Flow control COMMAND OPERATION RS-232C 9600 bps 8 bits 2 bits - POWER ON-OFF POWER ON POWER OFF VOLUME UP VOLUME DOWN MUTE INPUT (Input signal select) INPUT "VIDEO" (VIDEO1 / VIDEO2) INPUT "COMPONENT" (COMPONENT) INPUT "PC / RGB" (PC / RGB) WIDE (Wide mode select) Wide mode "Normal" Wide mode "Natural wide" Wide mode "Zoom" Wide mode "Zoom (Caption-IN)" Wide mode "Full" PICTURE Screen Saver "Rotation-On" Screen Saver "Rotation-Off" Screen Saver "White pattern-On" Screen Saver "White pattern-Off" EXAMPLE : POWER ON (C00) HEX ASCII FUNCTION CODE / END CODE 43h 30h 30h 0Dh 0Ah 'C' '0' '0' [CR] [LF] -5- RS232C COMMAND (ASCII) C03 C00 C01 C09 C0A C0B C22 C23 C24 C25 C10 C0F C26 C27 C28 C29 C30 C46 C47 C5F C60 Terminals for PC CONFIGURATIONS OF PC TERMINALS PC IN (D-SUB) TERMINAL Terminal : HDB15-PIN Connect the display output terminal of computer to this terminal with VGA Cable (supplied). When connecting the Macintosh computer, the MAC Adapter (not supplied) is required. Pin Configuration 4 5 10 15 14 2 3 9 8 12 13 1 7 6 11 1 2 3 4 5 6 7 8 Red Input Green Input Blue Input Sense 2 Ground (Horiz.sync.) Ground (Red) Ground (Green) Ground (Blue) 9 10 11 12 13 14 15 No Connect Ground (Vert.sync.) Sense 0 Sense 1 Horiz. sync. Vert. sync. Reserved MAC ADAPTER (NOT SUPPLIED) Set Slide Switches as shown in the table below depending on RESOLUTION MODE that you want to use before you turn-on Plasma Monitor and computer. Slide Switches (1 ~ 6) 1 ON ON 3 4 5 6 ON ON OFF OFF OFF OFF 16” MODE (832 x 624) OFF ON OFF ON OFF OFF 19” MODE (1024 x 768) OFF ON ON OFF OFF OFF 21” MODE (1152 x 870) ON ON DIP 1 2 3 4 5 6 OFF 2 13” MODE (640 x 480) -6- ON ON OFF OFF ■ Mechanical Disassemblies ■ Optional Stand Removal A 1.Put the PDP Monitor Display with the screen face down on the flat desk. CAUTION : When placing the display with the face down, lay the soft cloth under the screen to protect the screen surface. And make sure there is nothing to damage the screen surface like a screw or small part near by before placing the display. 2.Remove 6 Screws (A). (Fig. 1) Fig. 1 B ■ Optional Speaker Removal 1.Remove speaker lead wires (R & L). 2.Remove 16 Screws (B) and 4 plates. (Fig. 2) Fig. 2 1. Cabinet Back Removal (Fig. 3) Remove screws (A,B) and remove Cabinet Back as Fig. 3. A (36pcs: 4X8), B (4pcs: 5X16) A A A A A A A B A B A A B B A A A A A A A A A A A A A A A A A A A A A A A A A -7- A Fig. 3 Mechanical Disassemblies Location of Circuit Board Sub Power Unit + Shield Plate Sensor Unit (A) Jack Unit (D) (PANEL) Power Unit Main Unit Sub CPU Unit RC/RS2324 Unit Front Unit Sensor Unit (B) Jack Unit (C) Contact Unit + Jack Unit (A) Fig. 4 -8- Mechanical Disassemblies 2. Panel Module and Chassis Removal (Fig. 5) 1) Remove 21 screws (C: 4X8). (Fig. 5) 2) Remove Flat Cable from Front Unit (R/C AMP. or Power SW ...etc.) to Sub CPU Unit (K8H). Note: This cable is fixed with another cables by ferrite core. After servicing, it is necessary to be fixed to previous position. 3) Remove chassis with Panel Module to have Panel Holders and lift up. 4) Place chassis with the face down to the desk with soft cloth. C Panel Holder C C C C Fig. 5 [ATTENTION] This PDP monitor is used the different kind of screw. Using correct screw is needed to avoid the damage. -9- Mechanical Disassemblies 3. Chassis Removal (Fig. 6) To remove chassis from Panel Module. 1) Remove screws D (8pcs: 5X40). 2) Lift up the chassis to have Panel Holders and remove one side of the wire between Main Unit (K7S) and Panel Module. (Recommended to remove the connector of Panel Module Side.) 3) Remove the connector of 2 black wires between screw (AA) and Panel Module. (Recommended to remove the terminal of Panel Module Side.) 4) Remove the screw (A) and Yellow - Green wire. 5) Loose the screw (B) and remove the grounding terminal of type “U”. 6) Remove the connectors of (C), (D), (E) and (F) of Panel Power Unit. 7) Lift up Panel Holders and remove the chassis from Panel Module with Panel Power Unit. 8) Remove screws and wires of Panel Power Unit and remove Panel Power Unit from Panel Module. Note: If the cable is fixed by ferrite core or CV band (fixer), remove it as the need arises. After servicing, it is necessary to be fixed again to previous position. D D (AA) K7S Panel Power Unit (C), (D), (E), (F) (A) Main Unit (B) D D Fig. 6 [NOTE] Can not clean Panel surface or Optical Filter after assembling Panel Module, if caught the dust to them. -10- Mechanical Disassemblies 4. Optical Filter Removal Cabinet Front includes Optical Filter to protect the damage of Panel, improve picture quality, or prevent exposure of interference. For removal of Optical Filter, remove screws of Fig.7-1 and Fig.7-2. [NOTE] The Optical Filter is easy to be damaged. Do not touch directly by hand. If there is the dust, remove it by watery neutral detergent. Fig. 7-2 Fig. 7-1 5. Servicing of Unit Remove screws which fixed PWB for servicing unit. For Sub Power Unit, remove the shield plate at first. For Jack Unit, remove terminal plate together. Note: If the cable is fixed by ferrite core or CV band (fixer), remove it as the need arises. After servicing, it is necessary to be fixed again to previous position. 6. Servicing of Panel Power Unit Panel Power Unit is not included in Panel Module. Can be ordered. (Refer to parts list.) The inside parts of Panel Power Unit are not supplied for servicing. ■ PDP Panel Replacement For change of PDP Panel (Module), proceed 1 to 3. -11- Mechanical Disassemblies ■ Flat Cable Removal This set is used 3 kinds of connector for flat cable. For removal of cable, refer as below not to damage. Type A Type B Cable For removal of flat cable, lift up hook of both sides. For insert and fixing, hold down hook after inserting the flat cable. Type C Cable For removal of flat cable, slide hook of both sides. For insert and fixing, slide hook to previous position after inserting the flat cable. Cable For removal of flat cable, pull off only. For fixing , insert into socket. ■ For Gasket The gasket is provided to prevent exposure of interference for other radio and television receptions. The gasket should be replaced on previous positions after servicing. -12- Mechanical Disassemblies ■ Notice for service of Unit In below Unit, can be repaired inside parts or unit itself. Order service parts for repair. Sub Power Unit + Shield Plate Sensor Unit (A) Jack Unit (D) (PANEL) Power Unit Main Unit Sub CPU Unit RC/RS2324 Unit Front Unit Sensor Unit (B) Jack Unit (C) -13- Contact Unit + Jack Unit (A) Mechanical Disassemblies ! Attention Below 3 Units are included with Panel for PDP Module. Do not remove from Panel. For changing Panel, it is necessary to change these all units together. Panel Power Unit This is not included in Panel Module. For changing Panel Module, remove and use it. Do not remove these units. For changing Panel, it is necessary to change these all units too. Refer to parts list. -14- ■ Adjustment CAUTION The each circuit has been made by the fine adjustment at factory. Do not attempt to adjust the following adjustments except requiring the readjustments in servicing otherwise it may cause loss of performance and product safety. Before Adjustment This adjustment is done to enter Service Mode by Remote Control Unit. ■ To enter Service Mode Quick operation is needed to enter Service Mode. (1) Turn the monitor on. (2) Press and hold the MENU button on the monitor. (3) Keep item (2) and press the STATUS button and release the both buttons. (4) Within 2 seconds after item (3), press the MUTE button to appear the Service Mode Display. MENU Button MENU OK INPUT VOLUME (←) / (→) To select : Adjustment Item or Data Setting ■ Service Mode Display Av-Dynamic 0 Cont (↑) 63 (3F) ● Adjustment : 42H1 INPUT Main 103 Sub 040 VIDEO COMPONENT ON-OFF UP ● Data Setting VOLUME PC/RGB WIDE OFF TIMER PICTURE MOVE UP MUTE (+) (↓) ● Adjustment : DOWN OK STATUS MOVE DOWN MENU POWER ● Data Setting (–) ON To enter Service Mode STATUS MUTE F OFF ■ To return to the Normal Mode Once turn the Monitor off by pressing “POWER” button on the monitor or remote control unit and turn it on again. -15- Adjustment ■ To adjust The next 2 pages show Data for adjustment. To select adjustment item, press (↑) button on the remote control unit. To adjust data, press (→) button ( The characters of data become yellow.) and press (↑) or (↓) button to change data. 1) Select adjustment item by (↑) butService Mode Display ton. Adjustment item displays in order. To reverse adjustment item, press (↓) button. Av-Dynamic 0 2) Press (→) button to change color Cont 63 (3F) 42H1 of characters (of data). The character of data become yellow by pressing Main 103 Sub 040 (→) button. 3) Adjust the data by (↑) (↓) button. To adjust another item, press ( ← ) button to change color of characters of adjustment item and repeat 1) to 3). Av-Dynamic 0 Cont 63 (3F) 4) To exit the Service Mode. To exit the service mode, press Data POWER ON- Number Adjustment Item OFF button on the monitor or remote control unit. Select by (↑) Button Adjust by (↑) or and (↓) Button. Press (→) Button ( ) Hex decimal data The all data adjusted in service mode memorizes into non-volatile memory IC. Note: In the explanation all buttons are indicated for remote control unit without any notice. -16- Adjustment ■ Service Adjustment Data Table No. 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 Adjustment Name AV-Dynamic AV Standard AV Cinema PC Graphic PC Standard PC-Text Sub Menu AV Sub Menu PC Sub Menu AV-D2-D4 Sub Menu AV-D1 Color Temp H-AV Color Temp M-AV Adjustment Item Contrast Brightness Color Tint Sharpness Contrast Brightness Color Tint Sharpness Contrast Brightness Color Tint Sharpness Contrast Brightness Color Tint --------------Contrast Brightness Color Tint --------------Contrast Brightness Color Tint --------------Contrast Brightness Color-S --------------Tint Sharpness Contrast Brightness Color Tint Sharpness Contrast Brightness Color Tint Sharpness Contrast Brightness Color Tint Sharpness Red Green Blue Red Green Initial Data 63 31 42 0 15 50 31 31 0 15 37 32 22 0 13 63 31 45 0 -40 31 31 0 -31 31 26 0 -6Bh 33h 78h -FFh 0Fh 61h 32h 80h 00h 40h 5Bh 32h 80h FAh 40h 6Dh 33h C0h 00h 0Ch DCh F0h FFh FFh FFh Data Area Note Min Max 0 0 0 -31 0 0 0 0 -31 0 0 0 0 -31 0 0 0 0 -31 -0 0 0 -31 -0 0 0 -31 -00h 00h 00h -80h 00h 00h 00h 00h 80h 00h 00h 00h 00h 80h 00h 00h 00h 00h 80h 00h 00h 00h 00h 00h 00h 63 63 63 32 30 63 63 63 32 30 63 63 63 32 30 63 63 63 32 -63 63 63 32 -63 63 63 32 -FFh FFh FFh -7Fh 1Fh FFh FFh FFh 7Fh FFh FFh FFh FFh 7Fh FFh FFh FFh FFh 7Fh 1Fh FFh FFh FFh FFh FFh • All data except in gray box area is fixed. Do not change for correct operating. • Data in gray box area is initial. Can be set according to adjustment information. -17- Picture Menu (Dynamic) Picture Menu (Natural) Picture Menu (Cinema) Picture Menu (Graphic) Picture Menu (Standard) Picture Menu (Text) Composite, S-Video S-Video 0Fh=9415add.5Dh:78h D2–4 Input D1 Input (480i) 0Fh=9415add.5Dh:78h AV Color Temperature (High) AV Color Temperature (STD) Adjustment No. 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 Adjustment Name Color Temp L-AV Color Temp H-PC Color Temp M-PC Color Temp L-PC Cont AV Bright AV Cont PC Bright PC Cont PC Bright PC Cont-AV-D1 Bright-AV-D1 Sharpness-AV50 Sharpness-AV60 Sharpness-PC Sharpness-HD Snd-Sep AFC Tuning-TV AFC Tuning-Video50 AFC Tuning-Video60 AFC Tuning-Video AFC Tuning-D1 AFC Tuning-525i Color System Wide Squeeze Display Language PDP COLOR8 PDP WHITE Adjustment Item Blue Red Green Blue Red Green Blue Red Green Blue Red Green Blue Red Green Blue Red Green Blue Red Green Blue Red Green Blue Red Green Blue Red Green Blue Red Green Blue Red Green Blue Sharpness Sharpness Sharpness Sharpness Snd Sep ABh ACh ABh ACh ABh ACh BEh ABh ACh ABh ACh Initial Data FFh FFh EBh CDh DCh F0h FFh FFh FFh FFh FFh EBh CDh FFh FFh FFh 80h 80h 80h 00h 00h 00h 00h 00h 00h 00h 00h 00h 00h 00h 00h FEh 00h 00h 00h 00h 00h 10 6 0 10 3Fh 21Ch 218h 21Ch 21Ch 21Ch 21Ch 06h 298h 5D1h 298h 5D1h Auto Off English PDP PDP Data Area Note Min Max 00h 00h 00h 00h 00h 00h 00h 00h 00h 00h 00h 00h 00h 00h 00h 00h 00h 00h 00h 00h 00h 00h 00h 00h 00h 00h 00h 00h 00h 00h 00h 00h 00h 00h 00h 00h 00h 0 0 0 0 0 000h 000h 000h 000h 000h 000h 00h 000h 000h 000h 000h FFh FFh FFh FFh FFh FFh FFh FFh FFh FFh FFh FFh FFh FFh FFh FFh FFh FFh FFh FFh FFh FFh FFh FFh FFh FFh FFh FFh FFh FFh FFh FFh FFh FFh FFh FFh FFh – – – – 3Fh FFFh FFFh FFFh FFFh FFFh FFFh FFh FFFh FFFh FFFh FFFh AV Color Temperature (Low) PC Color Temperature (High) PC Color Temperature (STD) PC Color Temperature (Low) White Balance Adjustment Black Balance Adjustment W/B (Differential Data to AV) B/B (Differential Data to AV) W/B (Differential Data to AV) B/B (Differential Data to AV) W/B (Differential Data to AV) B/B (Differential Data to AV) Filter Filter Filter Filter Sound Separation Auto/NTSC only Off/On English/Japanese Internal Pattern Display (∆ Key) Internal Pattern Display (∆ Key) -18- Adjustment ■ Setting the fixed data This adjustment is controlled by the CPU (IC801) thorough the IIC Data Bus Line in the chassis, and those adjustment data are memorized into the memory IC (IC808). Therefore, SUB CPU Board or the memory IC (IC808) is replaced, data of those will be disappeared. Readjustment should be made. Initial data is provided in the CPU ROM ,when memory IC (IC808) is replaced with new one, CPU ROM data is loaded into the memory. (Data list will be shown in previous 2 pages.) Initial data is provided to operating the monitor basically. For operating the monitor quality performance, further adjustment required following chassis electrical adjustment. (1) Receive the good quality signal. (2) Enter the Service Mode (3) Confirm fixed data to be same as data table. If it is different, change to correct data. (4) Return to the Normal Mode ■ Circuit Adjustment ● Input Signal : 1.0Vp-p / 75Ω terminated ■ Y-Level Adjustment White100% Pattern : Color Bar Pattern Equipment : Oscilloscope Connection: S-Terminal(K1912) of Monitor Out Y– Signal – Ground Note: 75Ω Terminated Adjustment: To be 1±0.1Vp-p by VR7001 in Main Unit. 1±0.1Vp–p (H) ■ White Balance Adjustment Pattern : White Pattern Condition : Screen Size : FULL, Picture Image Level : NATURAL Adjustment : Enter the service mode, select item No. 69 [ Red ], 70 [ Green ] or 71 [ Blue ] (Cont AV), and adjust a proper white balance. Note : After adjustment, confirm white balance again by normal picture. -19- ■ Circuit Block Diagram ■ Video Signal Flow (1) CVBS, Y/C CVBS (Composite Video) or Y/C signal from AV1, AV2 or AV3 terminal is input to AV SW IC (IC1001) and selected signal. CVBS signal selected by IC1001 is input to 3 Dimension Y/C Separation IC (IC7101) and input to IC1001 again. (In case of NTSC Signal) On the other hand it is input to Digital Decoder IC (IC401) and output for Monitor Out signal (CVBS only). (2) RGB, Component RGB or Component signal from AV4 terminal is output for “Through Out” terminal and input to RGB / Component SW IC (IC1123) and selected to D-SUB RGB signal. Selected signal by IC1123 is input to IC1124. (3) Decoder, I/P Conversion CVBS or Y/C signal from IC1001 or Component signal (480i) from IC1124 is input to Digital Decoder IC (IC401). Component signal from IC401 is input to I/P (interlace / Progressive) Conversion IC (IC501). (4) A/D Conversion RGB ( or Progressive Component) signal from IC1124 is input A/D Conversion IC (IC207) and converted. (5) Panel Drive Signal from IC501 or IC207 is input to RGB Matrix IC (IC601) and proceeded for picture control. Signal from IC601 is input to Main Scaler IC (IC301) and LVDS Interface IC (IC751) and input to PDP Panel Module. IC1001 AV Switch Jack A AV1 CVBS1 Y/C1 AV2 1 3(Y) 5(C) 7 9(Y) 11(C) 13 CVBS1 Y/C1 CVBS2 CVBS2 Y/C2 Y/C2 Jack D CVBS3 AV3 15(Y) 17(C) CVBS3 Y/C3 Y/C3 Sub CPU Main 49(Y) 51(C) Y/C 84(Y),83(C) 88 M/O CVBS Monitor Out AV4 R/Pr/Cr4 R/Pr/Cr4 G/Y4 G/Y4 B/Pb/Cb4 B/Pb/Cb4 R D-SUB Through Out PC Analog Input G B RGB Y/Pb/Pr Y/Cb/Cr RGB CVBS IC1123 RGB, Component SW M/O CVBS IC7101 3D Y/C Sep. For NTSC 56(Y) 53 58(C) Y/C Jack C PDP Panel Module CVBS 75 RGB Y/Cb/Cr 7 6(R/Cr) 5(G/Y) 4(B/Cb) 9 11 1 21 R/Pr/Cr 3 19 G/Y4 5 15 B/Pb/Cb 1(R/Pr/Cr) 3(G/Y) 5(B/Pb/Cb) IC751 LVDS Interface 73(Y) 71(C) RGB Y/Pb/Pr RGB Y/Cb/Cr IC401 IC501 Digital Decoder Interlace/ Progressive Converter IC1124 RGB, Component SW 21 R/Pr/Cr 19 G/Y4 15 B/Pb/Cb -20- IC301 Main Scaler IC207 A/D Converter RGB Y/Pb/Pr RGB 7(R/Pr) 15(G/Y) 22(B/Pb) IC601 RGB Matrix Circuit Block Diagram ■ Audio Signal Flow Sound signals (L & R) from AV1, AV2 or AV3 are input to AV SW IC (IC1001) and selected. Sound signals from AV4 terminal are output for “Through Out” terminal. Sound signals from D-SUB or AV4 are input to IC1001 after selected by SW IC (IC1002) . The selected signals by IC1001 are output to Monitor Out and also input to below ICs. Q-Sound IC (IC002) ➔ AMP IC (IC003) ➔ Audio Control IC (IC001) ➔ BBE IC (IC121) Finally signals from IC121 are input to Digital AMP IC (IC071) for speakers and AMP IC (IC031) for Head Phone. Note: Sound signals from IC001 is input Woofer AMP IC (IC004) too. IC001 Audio Control Sub CPU IC031 Head Phone AMP IC121 BBE 16(L),15(R) EFFECTED 1(L),24(R) 22(L),21(R) 7(L),1(R) SURROUND L L 10(L),13(R) Main R Jack A AV2 25(L),20(R) + 23(L),22(R) - R Jack D AV1 6(L),2(R) IC071 Digital Sound AMP AV3 14(L),16(R) 2(L),4(R) L L R R AV1 L L R R AV2 7(L),1(R) IC1001 AV Switch AV3 8(L),10(R) 6(L),2(R) IC003 AMP SURROUND 13(L),11(R) Jack C 52(L),54(R) L L R R 23(L),2(R) SELECTED Through Out IC002 Q Suond (Suurround) 59(L),61(R) PC L PC 5(L),14(R) R PC 3(L),13(R) AV4 Monitor Out L L R L R AV4 L R R 1(L),12(R) 6 IC1002 PC Sound Switch 1 Monitor Out W -21- 2 7 IC004 Woofer AMP W Woofer Out L R BBE 6(L),19(R) Head Phone (Main Unit) Speaker X2 L R [NOTE] Refer to next page for Power Fail Circuit -22- Note CN10 CN07 8 7 8 7 8 6 3 6 2 3 3 4 5 7 2 3 1 7 6 3 2 5VDIG 9VANA 5VSTB 3.3VSTB MAIN K6A DD Conv. IC822 K6B : Protected by Power Fail Line 1 For Digital 5VDIG For Analog 9VANA For Stand-by 3.3VSTB For Stand-by 5VSTB For Analog 9VANA For Audio CN09 (Panel) POWER PANEL MODULE AC IN Fuse F001 Line Filter LF1601/2 12VAUD AC IN (SUB) POWER 7 1 8 5 4 3 3 1 1 7 6 3 2 IC101 -5V -5V PC Audio Switch IC1002 IC506 IC206 3.3VIP K8N Reset IC1822 Line Switch IC816 Mute AMP IC807 IC415 5VDEC 3.3VDEC I/P Conv. L402 IC501 A/D Conv. IC207 AMP IC202 3.3VYC Reset IC8902 2.5VGR IC7080 IC7081 3 3 Video Decoder IC401 Reset IC404 5VDIG D-RAM IC7100 3D Y/C IC7101 H L H L 3.3VPIX 2.5VPIX 3.3VLVDS K6B IC606 K8J K20J 4 4 Timing Control IC1401 IC1402 RGB Matrix IC601 IC602 (Reset) DD Conv. (Factory) IC1851 Signal Processor IC303/4/5/6/7/8,IC331 Main Scaler IC301 LVDS Interface IC753 IC2009 3.3VFPGA 2.5VFPGA IC610 L H RC/232C DD Conv. IC823 Sync. Processor IC1251/2/4/6/7 IC620 IC302 Memory IC808 On Off Stand-by K8B CPUGO (IC801 48 ) PDPGO (IC801 49 ) Line K7S IC755 Reset IC802 Power ON/OFF Table (SUB) CPU IC801 Sync. AMP IC811/812 K8H K19H A1901 FRONT AMP Sync. Sep. IC981 / 2 IC1201 DD Converter IC821 Fan / Sensor Control IC1821 5 5 K19N Video DD Conv. Switch IC1951 IC1123 / 4 AMP IC201 / 3 3.3VAD Sync. Sep. IC8971 IC208 IC204 AV Switch IC1001 5 5VANA K8M 5 K19M IC1981,IC1991 Sensor A, B Audio Control, Surround, AMP, Woofer AMP, BBE IC001, 002, 003, 004, 121 Reset Switch IC344 Data Switch IC803 / 4 / 6 3.3VSTB 5VSTB Headphone AMP IC031 9VANA Reset Switch IC309 K8B K6P K6Q Fan Drive IC1823 12VAUD Audio AMP IC071 SUB CPU ■ Power Supply Lines ■ Power Fail Circuit CPU (IC801) is programmed that the set goes to standby mode when there is circuit fail as below. 1. AUDIO AMP FAIL(2) : Detected the fail of Audio AMP IC (IC071) 2. POWER FAIL (3) : Detected the voltage fail in SUB CPU Unit ( Not used in this model.) 3. POWER FAIL (1) : Detected the voltage fail in SUB CPU Unit (1 point) and Main Unit (6 points). 4. OTHERS TEMPERATURE FAIL : Detected the temperature fail ( about 80 degree) by thermal sensor IC (IC1981). CPU communicates to FAN & Sensor Control IC (IC1821) for detection. FAN FAIL : Detected the fan fail by the communication to FAN & Sensor Control IC (IC1821). (The set does not go to standby mode in this fail. Display Only.) IC801 FAN FAIL 52 TEM. FAIL 78 Fan Fail Detect ( To IC1821 37 ) Temperature Fail Detect ( To IC1821 38 ) P FAIL 2 55 Sound AMP Fail Detect ( To IC071 17 ) P FAIL 3 56 Power Fail Detect (SUB CPU) Not used in this model. P FAIL 1 54 Power Fail Detect (Main) D102 5VANA Q831/2 D7080/1 3.3VYC (SUB CPU) D7082/3 2.5VGR D601/2 2.5VFPGA D603/4 3.3VPIX D301/2 2.5VPIX D201/2 3.3VAD -23- (SUB CPU) Power Fail Circuit When operating the Power Fail Circuit, On-Screen-Display message or LED flashing time is shown as below. On-Screen-Display Message 1. FAN FAIL When the cooling fan is trouble, below message is displayed. This message is displayed for 10 seconds in every 10 minutes. Warning! Internal fan is trouble, not working properly. 2. TEMPERATURE FAIL When the internal temperature exceeds normal ( approximately more than 80 degrees ), below message is displayed for 10 seconds and the Plasma monitor will be turned off automatically. Warning! Internal temperature is too high. LED Flashing 1. TEMPERATURE FAIL Time of flashing 2 2. POWER FAIL Time of flashing 1 2 3 3. SOUND AMP FAIL Time of flashing 1 : The color of LED is ‘RED’. Fail Name Temperature : The color of LED is ‘GREEN’. Fail Number P FAIL 1 P FAIL 3 P FAIL 1 & 3 : The color of LED is ‘YELLOW’. Fail Number P FAIL 2 Note: 1. In case of overlapped fail, 1 to 3 is repeated in turn. 2. If power fail is detected 3 times in 15 minutes, the monitor will stop operating. 3. If pull the AC cord, the information of these fails will be disappeared. -24- ■ Troubleshooting No Power Refer to Schematic Diagram or Power Supply Line, find out the part of trouble. In advance check the AC cord and power SW to be on. No Is LED flashed? Is fuse (F001) in Sub Power Unit broken? Yes Is the voltage of all lines in Power Unit supplied? Panel Power Unit is broken. Yes Check '5VSTB' line in SUB CPU or Main Unit. Also check Panel Power Unit is broken. No No (All 0V) Yes (or the voltage of some lines is not supplied.) Panel Power Unit is broken. After few seconds, the set is switched off. Check 'Fail' Circuit to refer service manual. No Picture Refer to Schematic Diagram or Chassis Block Diagram, find out the part of trouble. In advance check the setting mode according to Instruction Manual. Yes All Mode ? Check arround IC601, IC301, IC751, or PDP panel module is broken. No AV1, AV2, AV3 Is there video signal of monitor out D-SUB, AV4 No Yes Is there signal from IC1123 (15,19,21) in Main Unit ? Check arround IC1001 or IC7101 in Main Unit. Also check the line from IC1001 to AV1, AV2, or AV3 terminal. Check arround IC401 or IC501 in Main Unit. Yes Check arround IC207 in Main Unit. No Check arround IC1123 in Main Unit. Also check the line from IC1123 to AV4, or D-SUB terminal. Is there signal from IC1124 (15,19,21) in Main Unit ? No Yes 480i ? Yes Check arround IC1124 in Main Unit. -25- No Troubleshooting No Sound Refer to Schematic Diagram or Chassis Block Diagram, find out the part of trouble. In advance check the setting mode according to Instruction Manual. All mode? Yes No Is there sound signal from monitor out No Check around IC031 in SUB CPU Unit. Yes D-SUB, AV4 No Sound from Headphone AV1, AV2, AV3 No Sound from Speaker No Sound from Woofer Check the line from IC1001 in Main Unit to AV1, AV2 or AV3. Check around IC1001 in Main Unit. No Sound from Headphone, Woofer & Speaker Check around IC071 in SUB CPU Unit. Check around IC004 in SUB CPU Unit. Check the line from IC1001 (Pin 52 or 54) in Main Unit to IC121 via IC002, IC003, IC001 in SUB CPU Unit. Check around IC1002 in Main Unit. Also check the line from IC1001 to D-SUB or AV4 via IC1002. -26- ■ Control Port Functions ● System Control (CPU : IC801) Pin Name Function pin 1 pin 2 pin 3 pin 4 pin 5 pin 6 pin 7 pin 8 pin 9 pin10 pin11 pin12 pin13 pin14 pin15 pin16 pin17 pin18 pin19 pin20 pin21 pin22 pin23 pin24 pin25 pin26 pin27 pin28 pin29 pin30 pin31 pin32 pin33 pin34 pin35 pin36 pin37 pin38 pin39 pin40 pin41 pin42 pin43 pin44 pin45 PA3/WR PA4/RD PA5/RS P70/INT0 P71/INT1 P72/INT2 P73/INT3 RES XT1 XT2 VSS1 CF1 CF2 VDD1 P80/AN0 P81/AN1 P82/AN2 P83/AN3 P84/AN4 P85/AN5 P86/AN6 P87/AN7 P30 P31 P32 P33 P34 P10/SO0 P11/SI0 P12/SCK0 P13/SO1 P14/SI1 P15/SCK1 P16/T1PWML P17/T1PWMH SI2P0/SO2 SI2P1/SI2 SI2P2/SCK2 SI2P3/SCK2 PWM1 PWM0 VDD2 VSS2 P00 P01 F-CLK F-DATA F-ENABLE CHIP SEL V-SYNC H-SYNC RC RESET XT1 XT2 VSS1 CF1 CF2 VDD1 KEY-IN I/O I I I I I I I I I I I I LINE3/AV3S2 I I I I SENSOR BUS/OPEN Q SOUND GIJI ST BBE MachBASS DATA OUT DATA IN CLK RX SUB TX SUB I I O O O O O I I O I DPMS AMP MUTE PHONE O O I LINE1/AV1S2 LINE2/AV2S2 O O VDD2 VSS2 YELLOW GREEN O O Description Note CLOCK for Flash Writing DATA for Flash Writing ENABLE for Flash Writing CHIP SELECT (Communication to PIXEL) V-SYNC Input (PC/NTSC) NTSC: Positive H-SYNC Input (PC/NTSC) NTSC: Positive Remote Control Input RESET Input Normal : H Reset : L XT1 XT2 GND CF1 CF2 +5V Key Input DTV Mode : LINE1 / AV1 Aspect Ratio DTV Mode : LINE2 / AV2 Aspect Ratio DTV Mode : LINE3 / AV3 Aspect Ratio N.C. N.C. N.C. SENSOR Input :0 – 5V AD Input Open IIC, Write to EEPROM, Open=L Q–Sound ON/OFF Pseudo Stereo ON/OFF BBEMachBASS IC CTL BBE ON/OFF BBEMachBASS IC CTL Mach3Bass ON/OFF DATA OUT (Communication to PIXEL) DATA IN (Communication to PIXEL) CLOCK (Communication to PIXEL) RS-232C RS-232C N.C. (Not Used) DPMS AMP Mute = H Head Phone Control N.C. (Not Used) N.C. (Not Used) N.C. (Not Used) N.C. (Not Used) N.C. (Not Used) +5V GND LED (Yellow) Output ON = H, OFF = L LED (Green) Output ON = H, OFF = L -27- Pull-Up Pull-Up PC:Depending on input PC:Depending on input Pull-Up (Not Used) Pull-Up Pull-Up Pull-Up Pull-Up Pull-Up Pull-Up Pull-Up Pull-Up (Not Used) Control Port Functions Pin Name Function I/O Description pin46 pin47 pin48 pin49 pin50 pin51 pin52 pin53 pin54 pin55 pin56 pin57 pin58 pin59 pin60 pin61 pin62 pin63 pin64 pin65 pin66 pin67 pin68 pin69 pin70 pin71 pin72 pin73 pin74 pin75 pin76 pin77 pin78 pin79 pin80 P02 P03 P04 P05 P06 P07 P20/INT4 P21/INT4 P22/INT4 P23/INT4 P24/INT5 P25/INT5 P26/INT5 P27/INT5 PB7/D7 PB6/D6 PB5/D5 PB4/D4 PB3/D3 PB2/D2 PB1/D1 PB0/D0 VSS3 VDD3 PC7/A7 PC6/A6 PC5/A5 PC4/A4 PC3/A3 PC2/A2 PC1/A1 PC0/A0 PA0/CS2 PA1/CS1 PA2/CS0 RED O POWER-1 POWER-2 SWA SWB FANFAIL IRQ P-FAIL1 P-FAIL2 P-FAIL3 P-FAIL4 PWRSW AV4/5 S2/D4 O O O O I I I I I I I O O LED (Red) Output ON = H, OFF = L N.C. (Not Used) Power Control CPU-GO Power Control PDP-GO PC1/PC2(BNC)Audio SW PC1=H, PC2=L PC1/PC2(BNC)Audio SW PC1=L, PC2=L FUN / Panel Temperature Det. Normal = L Panel Condition Normal = L Power Fail 1 Normal = H Power Fail 2 Normal = L Power Fail 3 Normal = H PCSW1 PCSW2 PCSW3 PCSW4 M MUTE VSS3 VDD3 BOARD1 BOARD2 PW RET PDWN IIC SCL IIC SDA FANLOCK FAN CTL1 FAN CTL2 Note Main SW ON/OFF AV Switching CTL Line Signal AV Switching CTL For Aspect Ratio N.C. (Not Used) O PC Switching1 CTL O PC Switching2 CTL O PC Switching3 CTL O PC Switching4 CTL O Monitor MUTE O N.C. (Not Used) GND +5V I Port for Board I Port for Board O PIXEL Reset (Low Reset) O Power Down of LVDS Tx PD=L O AV Switch CTL I/O AV Switch CTL N.C. (Not Used) N.C. (Not Used) I FAN Stop Normal = H O Forced FAN Control 1 O Forced FAN Control 2 -28- Pull-Up Pull-Up (Inside) Pull-Up (Inside) Pull-Up (Inside) (Not Used) AV4/AV5 SW AV1/AV2/AV3 SW Pull-Up Pull-Up Pull-Up ■ IC Block Diagrams ● Digital Decoder (IC401: VPC3230D) CIN VIN1 VIN2 VIN3 VIN4 Adaptive Comb Filter Analog Front-end NTSC PAL AGC 2XADC VOUT RGB/ YCrCb FB RGB/ YCrCb Analog Y/G Processing Component U/B Matrix Colour Decoder Y NTSC PAL SECAM Cr Cr Cb Cb Contrast Brightness Peaking Mixer Saturation Tint Y 2D Scaler Output Formatter RIP ITU-R 656 ITU-R 601 Memory Control Y I2CBus Cr Front-End U/R Contrast Cb Saturation 4XADC FB Brightness FB Clock Gen. Tint 20.25MHz Sync + Clock Generation Cr,Cb OUT YCOE FIFO CNTL CL Clock H Sync V Sync AVO I2CBus ● 3D Y/C Separation / Noise Reduction (IC7101: UPD64082GF) -29- YOUT IC Block Diagrams ● I / P Converter (IC501: SDA9415) HINM VINM SYNCENM CLKM ISCM Input sync controller Master clock doubling PLLM IFCM Input format conversion YINM UVINM IFCM Input format conversion YINS UVINS ED DRAM + Buffer + Voltage control + Testcontroller VHCOMM Vertical and Horizontal compression expansion LM Line Memory CLKOUT INTERLACED HOUT OSCM/S Output sync controller Master ME motion estimation LM Line memory TSNR Temporal, spetial noise reduction clock doubling PLLD VM Vector Memory LBD Letter box detection VHCOMM Vertical and Horizontal compression expansion X1CLKD X2 TEST RESET SRAM Scan rate conversion Master Vertical expansion M U X DLTI DCTI Peaking VOUT BLNK OFC 4:4:4 3:3:3 DAC YO DAC UO DAC VO Framiong Delay SRCS YOUT UVOUT CLKM clock doubling PLLS HINS VINS SYNCENS LM Line memory PC MC Memory Controller ISCS Input sync controller Slave SDA SCL ● RGB Matrix (IC601: MN82860) DiditalB/U DiditalR/V De-Modulation Axis Adjustment De-Modulation Gain Adjustment I2C Bus I/F I2C Bus -30- R γ Collection Color Adjustment White Balance Adjust DiditalG/Y AD Black/White Expander White Character Collection OSD Data Insert AnalogR/V AD DIGITAL YUV INTERFACE AnalogB/U AD YUV MATRIX AnalogG/Y RGB MATRIX OSD Data Input Clock Input G B IC Block Diagrams ● Main Scaler (IC301: PW365) ● Sync. Separation (IC8971: LA7217-T-TRM) -31- IC Block Diagrams ● Sync. Separation (IC1201: BA7078AF) ● RGB / Component Switch (IC1123/24: BA7657F) -32- IC Block Diagrams ● Audio / Video Switch (IC1001: CXA1845Q) -33- IC Block Diagrams ● Audio Control (IC001: CXA2013N) ● Q–Sound (IC002: MM1369BD) -34- IC Block Diagrams ● BBE (IC121: NJM2155M) ● Digital AMP (IC071: TA1101B) -35- IC Block Diagrams ● Clock Generator (IC303: AV9155C) SCLK20-22 11 19 20 17 3 CPU CLOCK OUTPUT BUFFERS 18 CPU 2 14.318MHz crystal 14.318MHz 14.318MHz 10 3 13 2XCPU REFERENCE CLOCK 8 14 PERIPHERAL CLOCK OUTPUT BUFFERS 6 7 1 16 15 VDD GND 12 POWER-DOWN -36- 9 AGND OE KBCLK BUSCLK FDCLK COMMCLK ■ Pin Description of Diode, Transistor and IC ● Diode K K K A A K K A K: Cathode A: Anode A A K K A A ● Transistor/FET C C1 C2 C C2 B1 E1 C: Collector B: Base E: Emitter Index E E C C B E B B1 E B2 E1 B2 B1 E C E2 B2 C1 E B1 B B E E C1 C2 E C B B C E C B D: Drain G: Gate S: Source B2 C1 C2 S B1 G C1 C2 B2 D S E2 D G ● IC 2 (GND) 2 Vdd 3 3 2 3 1 2 3 1 1 Index 3 RESET 2 1 GND Index 12 3 (OUT) 1 (IN) 4 3 5 2 6 1 12 N Index N N Index N 1 N 1 1 Index Index Index 1 N N N 1 1 Index Index -37- 1 2 4 5