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PDS4221W-H / PDS4222W-S PDS4221W-S / PDS4221E-H / PDS4221E-S PDS4222W-H / PDS4222E-H / PDS4222E-S FUJITSU GENERAL Proprietary Copy Prohibited CONTENTS IMPORTANT INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 SETTING SIGNALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 CONNECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 OPERATION AND ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 VOLTAGE OF EACH CONNECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 GENERAL CONNECTION DIAGRAM. . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 TRANSPORTATION AND HANDLING RESTRICTIONS . . . . . . . . . . . . . 44 IMPORTANT INFORMATION WARNING : TO REDUCE THE RISK OF FIRE AND ELECTRIC SHOCK, DO NOT EXPOSE THIS PRODUCT TO RAIN OR MOISTURE. Please use a screen saver to prevent burning of an after-image on the screen. Electrical energy can perform many useful functions. This unit has been engineered and manufactured to assure your personal safety. But IMPROPER USE CAN RESULT IN POTENTIAL ELECTRICAL SHOCK OR FIRE HAZARD. In order not to defeat the safeguards incorporated into this unit, observe the following basic rules governing its installation, use and service. Please read these "Important Safeguards" carefully before use. — Read all the safety and operating instructions before operating the unit. — Retain the safety and operating instructions for future reference. — Adhere to all warnings on the unit and in the operating instructions. — Follow all operating instructions. — Unplug the unit from the wall outlet before cleaning. Do not use liquid or aerosol cleaners. Use a damp cloth for cleaning. — Do not use attachments not recommended by the manufacturer as they may be hazardous. — Do not use the unit near water. Do not use the unit immediately after moving it from a low temperature to a high temperature environment, as this causes condensation, which may result in fire, electric shock, or other hazards. — Do not place the unit on an unstable cart, stand, or table. The unit may fall, causing serious injury to a child or adult, and serious damage to the unit. Mount the unit according to the manufacturer's instructions, using the mount recommended by the manufacturer. — When the unit is used on a cart, avoid quick stops, excessive force, and uneven surfaces which may cause the unit and cart to overturn, damaging the unit or causing possible injury to the operator. When transporting by car, place the unit as shown in the figure. — Slots and openings in the cabinet are provided for ventilation. These ensure reliable operation and protect the unit from overheating. These openings must not be blocked or covered. (The openings should never be blocked by placing the unit on a bed, sofa, rug, or similar surface. The unit should not be placed in a built - in installation such as a bookcase or rack unless proper ventilation is provided and the manufacturer's instructions are adhered to.) For proper ventilation, separate the unit from other equipment, which may obstruct ventilation. Keep the unit at least 10cm from other equipment. — Operate only with the type of power source indicated on the label. If you are not sure of the type of power supply to your home, consult your dealer or local power company. — This unit is equipped with a three-wire plug. This plug will fit only into a grounded power outlet. If you cannot insert the plug into the outlet, have an electrician install the proper outlet. Do not defeat the safety purpose of the grounded plug. — Route power cords so that they are not likely to be walked on or pinched by items placed on or against them. Pay particular attention to cords at doors, plugs, receptacles, and where they exit from the unit. — For added protection during a lightning storm, or when the unit is left unattended and unused for long periods of time, unplug it from the wall outlet and disconnect the cabling. This will prevent damage to the unit by lighting and power line surges. — Do not overload wall outlets, extension cords, or convenience receptacles on other equipment as this can result in fire or electric shock. — Never push objects of any kind into this unit through openings as they may touch dangerous voltage points or short-circuit parts that could result in a fire or electric shock. Never spill liquid of any kind onto the unit. –1– — Do not attempt to service this unit yourself as opening or removing covers may expose you to dangerous voltages and other hazards. Have all service done by qualified service personnel. — Unplug this unit from the wall outlet and have it serviced by qualified service personnel in the following cases: a) If the power supply cord or plug is damaged. b) If liquid has been spilled, or objects have fallen onto the unit. c) If the unit has been exposed to rain or water. d) If the unit does not operate normally by following the operating instructions. Adjust only those controls that are covered by the Operation Manual, as improper adjustment of controls may result in damage and will often require extensive work by a qualified technician to restore the unit to normal operation. e) If the unit has been dropped or damaged in any way. f) A distinct change in performance indicates that service is required. — When required, be sure the service technician uses replacement parts specified by the manufacturer or parts with the same characteristics as the original parts. Unauthorized substitutions may result in fire, electric shock, or other hazards. — Upon completion of any service of repairs, ask the service technician to perform safety checks to determine that the unit is in proper operating condition. — Place the unit more than one foot away from heat sources such as radiators, heat registers, stoves, and other devices (including amplifiers) that produce heat. — When connecting other devices such as VCR's and personal computers, turn off the power to this unit to protect against electric shock. — Do not place combustibles such as cloth, paper, matches, aerosol cans or gas lighters that prevent special hazards when overheated behind the cooling fan. — Use only the accessory cord designed for this unit to prevent shock. The power supply voltage rating of this unit is AC100-240V, but the attached power cord conforms to the following power supply voltage. Use only the Power Cord designated by our dealer to ensure Safety and EMC. When used with other power supply voltages, the power cable must be changed. Consult your local dealer. Power Cord Power supply voltage : AC 100 - 125 V –2– AC 200 - 240 V AC-240V (SAA TYPE) SPECIFICATIONS Power requirement Current drain 100-240V, 50/60Hz 4.3A Display panel Screen size UA type 92.0 (W) x 51.8 (H) [cm] 36.2 (W) x 20.4 (H) [inch] 16 : 9 1,024 (H) x 1,024 (V) pixels 0.90mm x 0.51mm Aspect ratio Number of pixels Pixel pitch Contrast ratio Brightness Viewing angle Input Terminals Video input S video input Component video input BNC connector 1.0VP-P /75Ω S terminal Y signal:1.0VP-P /75Ω C signal:0.3VP-P /75Ω Three BNC terminals Y : 1VP-P /75Ω Pb /B-Y: 0.7VP-P /75Ω Pr /R-Y: 0.7VP-P /75Ω mD-sub:15pin (3 row type) Video 0.7VP-P /75Ω SYNC signal : TTL level or 0.3VP-P /75Ω Analog RGB 2 input BNC terminal x 5 R: 0.7VP-P/75Ω G: 0.7VP-P/75Ω B: 0.7VP-P/75Ω H: TTL level or 0.3VP-P /75Ω V: TTL level or 0.3VP-P /75Ω User's manual Remote controller and strap Batteries (Type AA x 2) Power cord Cable clamp (2) Bracket (2 types) Screw (2 types) Connector cover Ferrite core (2) Options Stand Wall mounting unit Ceiling mounting unit Standards PDS4221W/E-H PDS4221W-S D-sub 9 pin terminal Color system NTSC/PAL/SECAM/N-PAL/M-PAL /4.43NTSC Display colors 16.7 million (256 each for R.G.B.) Audio input 2 pin terminals(one system) 500mVrms/22kΩ 2 built-in speakers 1W+1W (R/L) Level terminal 7W+7W (R/L) 8Ω Dimensions Width : 103.5cm (46.7inch) Height: 64.0cm (25.2inch) Depth : 8.5 cm ( 3.3inch) Net weight 31.5kg P-42TT11 P-42WB11 Horizontal Vertical P-42CT11 Available • CE Safety: EN60950 A1 A2 A3 A4 installation angle 0° to 15° 0° to 5° installation angle 0° to 15° PDS4222W/E-H PDS4222W/E-S • UL,CSA Safety: UL1950 CSA C22.2 No.950 EMC: FCC Part15 Class A ICES-003 Class A 8 memories (each RGB1,2) Horizontal :15.63 to 80.0MHz Vertical : 50.0 to 120Hz Dot clock:50MHz Max XGA 68MHz Max RS-232C Speaker output Accessories PDS4221 383 : 1 (typ.) PDS4222 333 : 1 (typ.) 500 cd/m2 (typ.) Max. 160 degrees Analog RGB 1 input User set mode Display frequency Environment (Operating) Temperature 0° to 40°C Relative humidity 20 to 90% Pressure 800 to 1,114 hPa 1992 1993 1993 1995 1997 EMC : EN55022 A1/A2 Class A EN61000-3-2, 1995 EN61000-3-3, 1995 EN55024 1998 EN61000-4-2, 1995 EN61000-4-3, 1996 EN61000-4-4, 1995 EN61000-4-5, 1995 EN61000-4-6, 1996 EN61000-4-8, 1993 EN61000-4-11,1994 UL1950 CSA C22.2 No.950 FCC Part15 Class B ICES-003 Class B EN60950 A1 A2 A3 A4 EN55022 Class B EN61000-3-2, EN61000-3-3, EN55024 EN61000-4-2, EN61000-4-3, EN61000-4-4, EN61000-4-5, EN61000-4-6, EN61000-4-8, EN61000-4-11, 1992 1993 1993 1995 1997 A1/A2 1995 1995 1998 1995 1996 1995 1995 1996 1993 1994 •AS Safety : IEC950 A1/A2/A3/A4 IEC950 A1/A2/A3/A4 EMC : AS/NZS 3548 AS/NZS 3548 –3– SETTING SIGNALS This display can store parameter settings for eight additional signals for both RGB1 and RGB2. To do this, select the desired signal and follow the “RGB MODE ADJUSTMENT ITEMS” in the manual to adjust the parameters. When you finish, the settings will be automatically stored. When the display receives that signal, images will be displayed in accordance with the most recently selected settings. This unit has been factory-set to provide screen setting values for 7 different signals as shown below. FACTORY SET SIGNALS (RGB1, RGB2 MODES) No. Display (dots x lines) Horizontal frequency (KHz) Vertical frequency(Hz) Signal 1 852 x 480 31.72 59.97 When a dedicated graphics card is used 2 640 x 480 31.47 59.94 VGA 3 800 x 600 37.88 60.32 SVGA 60Hz 4 1,024 x 768 48.36 60.00 XGA 60Hz 5 848 x 480 31.02 60.00 6 640 x 480 15.73 59.94 60 fields 7 640 x 480 15.63 50.00 50 fields 8 User setting (Eight each for the RGB1 15.63 to 80.00* and RGB2 modes) 50.00 to 120.00* ∗ With some input signals, “Out of range” may appear even when the horizontal and vertical frequencies are within their permissible ranges. Images may become blurred, and the message “Change refresh rate to 60Hz” may appear if the vertical frequency is outside the 48.3 to 51.8 or 58.4 to 61.4Hz ranges. In this case, change your PC settings. • You can check the input signals through “Status” on the OTHERS menu screen. –4– In the Component video and Video/S-video modes, the display has been factory-set as follows; FACTORY SET SIGNALS (Component video mode) Horizontal frequency(KHz) Vertical frequency (Hz) FACTORY SET SIGNALS (Video, S-video mode) Horizontal frequency(KHz) Signal Vertical frequency (Hz) Signal 15.73 59.94 SDTV 525i 15.73 59.94 NTSC 15.63 50.00 SDTV 652i 15.63 50.00 PAL 31.47 59.94 SDTV 480p 15.63 50.00 SECAM 45.00 60.00 HDTV 720p 15.73 59.97 4.43 NTSC 44.96 59.94 HDTV 720p 15.73 59.97 PAL-M 33.75 60.00 HDTV 1,080i 15.63 50.00 PAL-N 33.72 59.94 HDTV 1,080i RGB 1 INPUT TERMINAL ∗ The sync switch (TTL/ANALOG switch) is on the rear of the 13-pin horizontal sync and 14-pin vertical sync terminals. Pin No. Input signal Pin No. 1 2 3 4 5 6 7 8 Red Green Blue 9 10 11 12 13 14 15 Outer side Ground Ground Ground Ground Input signal Ground Horiz. sync Vert. sync Ground RS-232C INPUT TERMINAL Pin No. No. signal Pin No. 1 2 3 4 5 6 7 8 9 DCD (Data Carrier Detect) RD (Receive Data) TD (Transmit Data) DTR (Data Terminal Ready) GND (Ground) DSR (Data Set Ready) RTS (Request To Send) CTS (Clear To Send) RI (Ring Indication) –5– CONNECTION Terminal Connector VIDEO INPUT BNC S-VIDEO INPUT S terminal COMPONENT VIDEO BNC x 3 RGB 1 INPUT mD-sub 15P RGB 2 INPUT BNC x 5 AUDIO INPUT Pin jack RS-232C D-sub 9P POWER INPUT VIDEO INPUT S-VIDEO INPUT RGB 2 INPUT COMPONENT VIDEO INPUT RGB 1 INPUT AUDIO 2 INPUT RS-232C AUDIO 1 INPUT (color difference input) To receptacle To video output terminal To S-video output terminal To color difference output terminal To display (analog RGB) output terminal Connection to AV equipment To display (analog RGB) output terminal To RS-232C output terminal To sound output terminal Connection to PC –6– To sound output terminal OPERATION AND ADJUSTMENT Front Remote controller q POWER OFF OFF POWER RGB w VIDEO WIDE e t r MENU VOL i y u ENTER o q SHIFT 1 POWER w 2 e ON (GRN) STD-BY (RED) NO-SIGNAL (ORG) 3 !0 4 Control Panel POWER r MODE WIDE t y MENU VOLUME u i Strap hole ENTER o !0 The remote controller comes with a strap. This strap can be attached to the hole at the bottom of the remote controller. The control panel opens when you press the lower center of the display. q Power indicator lamp q Power ON button w Remote control signal receiver w Power OFF button e Main power SW indicator e RGB mode selector button r Power button (ON/OFF) r VIDEO mode selector button t Input mode selector button t Wide screen selector button y Wide screen selector button y Menu button u Menu button u Volume adjustment buttons i Volume adjustment buttons i Adjustment buttons o Adjustment buttons o Enter button !0 Enter button !0 Display selector buttons –7– VIDEO MODE ADJUSTMENT REMOTE CONTROLLER POWER ON Wide 1 POWER OFF RGB RGB 1 RGB 2 VIDEO Video S-video Comp. video Wide 2 WIDE Normal Auto (W type), Compose (E type) Wide 1 Wide 2 Zoom 1 Zoom 2 Zoom 1 MENU PICTURE Contrast –30 to +30 Brightness –60 to +60 Zoom 2 Color –60 to +60 Tint(NTSC) –30 to +30 (Com. V –60 to +60) Sharpness –30 to +30 (Com. V –3 to +3) Color temp. Standard Cool Warm POSITION /SIZE Position ENTER Size VOL Horizontal Vertical Width Height –30 to +30 (Comp. V –16 to +16) –15 to +15 (Zoom), –7 to +7 (Other), (Comp. V –16 to +16) –7 to +7 (Comp. V –4 to +4) –7 to +7 (Comp. V –4 to +4) SOUND Treble Bass Balance Speaker OTHERS OSD On Off Language English German Spanish French Italian Portuguese Russian (E type) 40 20 Monitor No. 0 Video mode –6 to +6 –6 to +6 –10 to +10 Internal External 0 1 2 3 4 Horizontal Position or Vertical Position or Width or Height AUTO NTSC PAL SECAM N-PAL M-PAL 4.43 NTSC Bluish white On Off Status • Monitor No. • Speaker • Video mode • Input signal Extended menu Enter Returun or White screen Off Link DPMS On Screen saver Function Moving area OSD rotate Normal +90 Deg. –90 Deg. DPMS Off 1 min. 3 min. 5 min. 10 min. 30 min. –8– Input priority Off RGB 1 RGB 2 S-video Comp. video Audio input RGB 1 RGB 2 Video S-video Comp. video (1,2 or No audio) 3D Y/C (NTSC 3.58) On Off Studio mode Off On Off Time (1H) Mode Standard Wide Narrow RGB MODE ADJUSTMENT REMOTE CONTROLLER POWER ON Wide POWER OFF RGB RGB 1 RGB 2 VIDEO Video S-video Comp. video WIDE Normal Wide Zoom MENU PICTURE Contrast –30 to +30 Brightness –60 to +60 Color temp. Standard Cool Warm Dot clock –60 to +60 Clock phase 0 to +15 POSITION /SIZE Position ENTER Zoom Horizontal Vertical Width Height Size SOUND Treble Bass Balance Speaker OTHERS OSD –6 to +6 –6 to +6 –10 to +10 Internal External Language VOL –150 to +150 –150 to +150 –25 to +50 (Comp. V –4 to +50) –25 to +50 (Comp. V –4 to +50) 40 Monitor No. 20 Horizontal Position or On Off Vertical Position English German Spanish French Italian Width Portuguese Russian (E type) or 0 1 2 3 4 or Height 0 Vertical sync. –2 to +1 Clamp pulse 0 to +8 Status • Monitor No. • Speaker • Freq. Scan • Input signal • Frequency fH / fV •Preset No. Extended menu Enter Return or OSD rotate DPMS Normal +90 Deg. –90 Deg. Off 1 min. 3 min. 5 min. 10 min. 30 min. White screen Off Link DPMS On Screen saver Function Moving area –9– Off Time (1H) Mode Standard Wide Narrow Input priority Off Video S-video Comp. video Audio input (1,2 or No audio) RGB 1 RGB 2 Video S-video Comp. video Studio mode Off On White peak level calibration Execute Original Cancel Sharpness –3 to +3 Gamma Motion Still VGA Mode VGA Wide VGA Freq. scan Auto Fix TROUBLESHOOTING USING LED AND OSD 1. Display (1) OSD Two kinds of error messages are displayed on the screen, and the power is turned off 10 sec later. (2) LED LED error is displayed continuously after the power is turned off. 2. Error types and check points (1) OSD On-screen display Cause ERROR MESSAGE CONDITION 1 Fan protector operated ERROR MESSAGE CONDITION 2 Temperature protector operated Check point • Fan • AC/DC power unit • DC/DC power PCB • Main/Digital PCB • Ambient temperature of unit • Main/Digital PCB • Temp. sensor PCB (2) LED LED lamp display status Cause Steady light (Red) Stand-by status Continuous No power Blinks continuously (Red) Power supply protector operated 1 time Check point ––––––––––– • Check CN4 (AC/DC Power) • AC/DC power unit • DC/DC power PCB • PDP panel Fan protector operated • Fan • AC/DC power unit • DC/DC power PCB • Main/Digital PCB Temperature protector operated • Ambient temperature of unit • Main / Digital PCB • Temperature sensor PCB 4 times Blinks four times in 3 sec. (Red) Main/Digital circuit faulty • Main/Digital PCB 5 times Blinks five times in 3 sec. (Red) Video circuit faulty • Video PCB Assy Blinks once in 3 sec. (Red) 2 times Blinks twice in 3 sec. (Red) – 10 – TROUBLESHOOTING FLOWCHART LED lamp blinking Turn power on and check state of lamp. LAMP STATE POWER SUPPLY STATE Power supply unit faulty. Not lighted. REMEDY ∗ Replace Power Supply Unit. ∗ Panel voltages must be adjusted. RED RED RED RED RED RED or ORANGE GREEN Blinks continuously. Power turned off immediately. Check 1 Blinks once Power turned off after 10 sec. Check 2 Blinks twice Power turned off after 10 sec. Check 3 Blinks four times Power turned off, LED blinks. Replace Main/Digital PCB Assy. Blinks five times Power turned off, LED blinks. Replace video PCB Assy. Abnormally blinking Power not turned off, LED blinks. Replace Main/Digital PCB Assy. Lights steadily for more than 10 sec. On screen display normal. YES NO Check 4 All input images faulty. Signal processing PCB faulty. Video input image faulty. Check 5 S-video input image faulty. Check 5 Component video input image faulty. Check 6 RGB 1, 2 input image faulty. Check 7 Sound faulty, picture normal. Check 8 Remote controller and keys do not operate. Check 9 – 11 – Replace Main/Digital PCB Assy. Check 1 Power supply protector operated Power lamp : Blinks continuously in red. (at an interval of 0.5 sec) Start Press “SERVICE” key on service remote controller. Green Red Green Green Blinks once at interval of three second. Cannot enter service mode. Blinks twice at interval of three seconds. Abnormal blinking Main/Digital PCB faulty Replace Main/ Digital PCB Yes Is CN6001 connected correctly? Is voltage “L” at connector CN6001 pin q, w on Main/Digital PCB? No Connect CN6001 correctly. No Replace AC/DC power PCB. Yes Main/Digital PCB faulty Replace Main/Digital PCB Yes Is operation normal? No AC/DC power PCB faulty. PDP panel faulty Replace AC/DC power PCB. Replace PDP panel ∗ Panel voltages must be adjusted. – 12 – ∗ Panel voltages must adjusted. – 13 – Fan protector operated Blinks twice at interval of three seconds. Blinks three times at interval of three seconds. Blinks four times at interval of three seconds. Green Green Green ∗ Panel voltages must be adjusted. Replace AC/DC power PCB. AC/DC power PCB faulty. No Yes Replace DC/DC power PCB. DC/DC power PCB faulty. Yes Is voltage at connector P501 pin i on DC/DC power PCB 24V? No Is voltage at connector P507 pin q and P505 pins q, t, o on DC/DC power PCB 24V? Power lamp no change or abnormal blinking. Blinks once at interval of three seconds. Replace fan 4. Replace fan 3. Replace fan 2. Replace fan 1. Yes Replace Main/Digital PCB. Main/Digital PCB faulty. No No Replace fan Fan faulty Is fan rotary signal P6400 of Main/Digital PCB normal? pin e 18 to 95Hz – Fan 4. t 18 to 95Hz – Fan 3. u 105 to 264Hz – Fan 2. o 203 to 264Hz – Fan 1. Yes Is fan rotary signal of DC/DC power PCB normal? P505 pin e 18 to 95Hz – Fan 4. u 18 to 95Hz – Fan 3. !1 105 to 264Hz – Fan 2. P507 pin e 105 to 264Hz – Fan 1. Make sure fan 4 connection is correct. Make sure fan 3 connection is correct. Make sure fan 2 connection is correct. Make sure fan 1 connection is correct. Power lamp: Blinks once intermittently in red. (for 0.5 sec. at an interval of 3 secs.) Green Press “SERVICE” key on service remote controller. Start Check 2 Replace thermo scope PCB. Thermo scope PCB faulty. Yes Is voltage at connector P6600 pin q + 5V? Disconnect P6600 on Main/Digital PCB. Green Blinks twice at interval of three seconds. Replace Main/Digital PCB. Temperature sensor cooling Main/Digital PCB faulty. Adjust PDP unit installation so that peripheral temperature is 40.0 °C or less. No Is ambient temperature of PDP unit less than 47°C? The temperature sensor PCB is installed inside a mesh. Turn the power off and cool with a point cooler. No Yes Green Blinks once at interval of three times. Lamp no change or abnormal blinking. Power lamp : Blinks intermittently twice in red. (for 0.5 sec. at an interval of 3 sec.) Temperature protector operated Press “SERVICE” key on service remote controller. Start Check 3 – 14 – Yes Is picture displayed normally when PDP panel changed? No Does bright background appear? Yes Is the voltage of each connector on AC/DC Power PCB normal? No Is picture displayed on screen when a signal is input? Start Check 4 No Yes No Yes PDP panel faulty. Signal processing circuit faulty. Signal processing circuit faulty. AC/DC power circuit faulty. Signal processing circuit faulty. ∗ Panel voltages must be adjusted. Replace PDP panel. Replace Main/Digital PCB Assy. Replace Main/Digital PCB Assy. ∗ Panel voltages must be adjusted. Replace AC/DC power PCB. Replace Main/Digital PCB Assy. Power lamp : Lighted green. (10 sec or more) OSD is not displayed Start Check input signal. Yes Is signal input level normal ? No Is picture displayed on screen normally when new video PCB unit installed ? Yes Is VIDEO system set correctly? No Yes Yes No Yes Signal prosessing circuit faulty. Video PCB Assy faulty. Select AUTO in video mode. Install video PCB Assy firmly. Replace Main/Digital PCB Assy. Replace Video PCB Assy. Video/S-video input signals are abnormal Power lamp : Lighted green (10 sec or more) Can this unit select only RGB 1 or RGB 2 mode ? Check 5 Check 6 Component input signals (Y/Pb/Pr) are abnormal Power lamp : Lighted green (10 sec or more) Start Can this unit select only RGB 1 or RGB 2 mode ? Yes Install video PCB Unit firmly. Yes Video PCB Unit faulty. Yes Check connection cable. Yes Signal prosessing circuit faulty. No Is picture displayed on screen normally when new video PCB Unit installed ? Replace Video PCB Assy. No Are brightness and color difference signals connected to input terminals correctly ? No Is signal input level normally ? No ∗ Check input signal. ∗ SYNC. signals are added to the Y signal. – 15 – Replace Main/Digital PCB Assy. – 16 – Replace Main/Digital PCB Assy. Signal processing circuit faulty. Yes Is input level(∗) within specified range ? Yes No No No No No Yes No Yes Is composite sync. signal input to pin !3 of RGB cable ? Start Make sync. signal polarity output from signal source negative or make output impedance TTL. Change sync.switch (TTL/ANALOG) Composite signal Check connecting cable Select AUTO mode. Check input signal Is composite sync. signal input to pin w of RGB cable ? Sync. on green signal What signal is output from signal source ? Yes Is RGB cable pin arrangement appropriate ? No Make sure AUTO mode of Freq. Yes scan is selected in menu. Note(∗) : If the sync signal cannot be identified by TTL level, measure it in the 75Ω terminated state. Check input signal Check input signal No Check input signal Separate signal Is sync. signal polarity negative ? Yes (ANALOG) Is frequency of horizontal sync. and vertical sync signals within specified range ? Yes (TTL) Connect RGB cable to terminal. Is sync. switch (TTL/ANALOG) selected correctly ? Yes RGB input is abnormal Power lamp: Lighted green (10 sec or more) Is horizontal sync. signal input to pin !3 and vertical sync. signal input to pin !4 of RGB signal ? Check 7 No – 17 – Start Sound faulty, picture display normal All modes Internal speaker Yes Yes Yes No Sound PCB faulty. Replace sound PCB. Replace Main/Digital PCB. Yes Check input signal. No Replace speaker. Speaker faulty. Yes Replace sound PCB. Sound PCB faulty. No Does audio signal appear on CN5 pin q, CN6 pin e ? Yes Does audio signal appear on IC3 pin !0 (R-ch) and u (L-ch)? No Yes Does audio signal appear at connected terminal of audio input signal? Right side speaker Change set number of audio input. Does 14V appear on CN4 pin w on audio PCB? No Main/Digital PCB faulty. No Input mode 2 Does audio signal appear on audio input terminal 1 pin w, r? Is voltage at each pin of CN1 on audio PCB normal? pin !0 : 5V / pin q : 5V Replace DC/DC power PCB. DC/DC power PCB faulty. Check input signal. No Does audio signal appear on audio input terminal 1 pin w, r? Input mode 1 Which mode does not output sound? Yes No Power lamp: Lighted green (10 sec. or more) Set audio input number correct for connected audio terminal number? Check 8 Yes No Does audio signal appear at connected terminal of audio input signal? Left side speaker External speaker Remote controller or key switch does not operate. Check 9 Start Both remote controller and key switch do not operate? Is RS232C connected to plasma display? Yes No Yes Send an acceptable remote control command from personal computer. No Signal processing circuit faulty. No Yes Does remote controller operate? Yes Can be operated after main power switch turned OFF and ON? Replace Main/Digital PCB Assy. No Is voltage at batteries in remote controller normal? No Replace batteries. Yes Does key switch operate? Is voltage at connector CN2 pin t on audio PCB 5V? No Yes No Does signal appear at each pin of P6300 on Main/Digital PCB? No Is voltage at connector CN2 pin t on audio PCB 5V? Yes No Signal processing circuit faulty. Key switch PCB faulty. Main/Digital PCB faulty. Replace key switch PCB. Replace Main/Digital PCB. – 18 – LED/PHOTO PCB faulty. Replace LED/PHOTO PCB. Yes Audio PCB faulty. Replace audio PCB. Replace Main/Digital PCB Assy. GENERAL CONNECTION DIAGRAM EMI CORE POWER SW INLET SIROCCO FAN DC/DC POWER SUPPLY P507 (ILG-4P) 40° FAN 20 CN501 (VH-8P) S. GND VYK S. GND VOK S. GND VXK S. GND VSK S. GND VAK S. GND VEK S. GND VIAA S. GND VISS S. GND VXY-GO S. GND VSA-GO CN4 (FCN-20P) AC/DC POWER SUPPLY M8KR M9IN PLASMA DISPLAY PANEL UNIT CN4 (FCN-20P) FPF42C128128UA 1 VCC1 GND (VCC1) VE GND (VS) GND (VS) GND (VS) VA GND (VA) VS VS 10 CN50 (VH-5P) CN49 (VH-10P) CN1 (FX2B-80P) 1 R (8) G (8) B (8) GND H V GND 80 CN41 (VH-10P) 1 VEQ -VQ GND (-VQ) VX GND (VX) 5 1 VCC1 GND (VCC1) VE GND (VS) GND (VS) GND (VS) VA GND (VA) VS VS 10 CN42 (VH-4P) 1 VEY -VY VSC GND (-VY) 4 1 VCC1 GND (VCC1) VA GND (VA) 4 1 VCC1 GND (VCC1) VA GND (VA) 4 CN12 CN10 (VH-4P) (VH-4P) 1 VCC1 GND (VCC1) VA GND (VA) 4 10 VS VS GND VA GND GND GND VE GND VCC 1 CN8 (VH-8P) (VCC1) CN504 (DF7C-10P) (VS) (VS) (VE) CN503 (DF7C-10) (VA) CN506 (DF7C-8P) 10 VS VS GND (VA) VA GND (VS) GND (VS) GND (VE) VE GND (VCC1) VCC1 1 CN505 (PH-4P) 4 GND PSTATE2 PSTATE1 PSTATE0 1 P503 (VH-10P) P502 (ILS-12P) 1 GND 14V 2 1 ACON RELAY GND ACF1P ACF1C ACF2P ACF2C DCF1P DCF1C DCF2P DCF2C GND 12 P504 (VH-2P) CN502 (HL-8P) 8 GND (VA)VE VA GND (VCC1) VCC1 GND (VA) VA GND (VCC1) VCC1 1 1 CN507 (DF7C-5P) 8 GND (VA) VA GND VCC1 GND (-VY) VSC -VY VEY 1 FAN P505 (1LS-12P) M9IO CN5 (DF7-2P) 1 PRI GND RELAY ACON GND GND VCC2 VCC2 8 5 GND (VX) VX GND (-VQ) -VQ VEQ 1 40° FAN CN2 FILTER P501 (VH-8P) 1 GND ASV GND 14V PRI GND GND OSV 0.3 3V -5V 10 1 24V ACF2C ACF2P GND 24V ACF1C ACF1P GND 24V DCF1C DCF1P GND 12 FAN CN1 (DF7-2P) M4 1 VCC2 DCE2C DCF2P GND 4 OPTICAL FILTER PDS4221-H 2.6Ω T2.5 985x585 PDS4221-S 1.5Ω T2.5 985x585 PDS4222 AGC#300MESH ALIS T2.5 985x585 P6300 (ILS-8P) P6400 (ILS-12P) CN1000 (VH-10P) CN6001 (PH-4P) CN6000 (PH-10P) MAIN / DIGITAL CN1200 (TX25-60P) CN4 (VH-2P) 10 5V LEDR LEDG REMOCON GND GND DATA CLK CE MUTE 1 10 5V LEDR LEDG REMOCON GND GND DATA CLK CE MUTE 1 CN2 5V(PH-5P) CN1 (PH-10P) CN5 (PH-2P) CN6 (PH-3P) (SIGNAL RROCESSING) CN4500 (FX2B-80P) (BNC) J3900 (S-terminal) J3902 (BNC) J3904 (BNC) J1101 (BNC) J1100 COMPONENT VIDEO INPUT RGB 2 1 L-GND NC L-OUT 3 CN1100 P6500 SW2000 M-SUB 15PIN SW2001 D-SUB 9PIN M9JLE 1 R (8) G (8) B (8) GND H V GND 80 TER1 J2 VIDEO INPUT 5 5V LED R LED G REMOCON GND 1 1 R-OUT R-GND 2 AUDIO M9JLA VIDEO M9JLD P1001 (TX24-60P) 1 GND 14V 2 1 -5V D3. 3V D5V DGND DGND P5V A14V AGND ASV AGND 10 P6600 (ILS-4P) 1 GND DCF2C DCF2P DCF1C DCF1P ACF2C ACF2P ACF1C ACF1P GND RELAY ACON 12 1 PSTATE0 PSTATE1 PSTATE2 GND 4 1 P5V SDA2 SCL2 GND 4 1 GND KEYIN0 KEYIN1 KEYIN2 KEYIN3 KEYSCAN1 KEYSCAN2 KEYSCAN3 8 SIROCCO FAN 75 OHM SW RGB1 75 OHM SW RS232C AUDIO 2 INPUT J1 AUDIO 1 INPUT EXT-SP S-VIDEO INPUT P6702 THERMO SCOPE P6700 KEY SWITCH M9JM 80PIN @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ M9JLC @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ POWER MODE WIDE MENU – VOLUME + < ADJUST > SPEAKER CN4500 [FX2B-80SA] @@@@@@@@e? 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@@ @@h? @@ @@h? @@ @@h? @@ @@h? @@ @@h? @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ ENTER @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ 01:B-9 02:S.GND 03:B-8 04:S.GND 05:B-7 06:S.GND 07:B-6 08:S.GND 09:B-5 10:S.GND 11:B-4 12:S.GND 13:B-3 14:S.GND 15:B-2 16:S.GND 17:B-1 18:S.GND 19:B-0 20:S.GND 21:VSYNC 22:S.GND 23:HSYNC 24:S.GND 25:BLANK 26:S.GND 27:DCLK 28:S.GND 29:PARITY 30:S.GND 31:DISPEN 32:S.GND 33:NC 34:B-CNT0 35:B-CNT1 36:B-CNT2 37:NC 38:S.GND 39:NC 40:S.GND 41:R-9 42:S.GND 43:R-8 44:S.GND 45:R-7 46:S.GND 47:R-6 48:S.GND 49:R-5 50:S.GND 51:R-4 52:S.GND 53:R-3 54:S.GND 55:R-2 56:S.GND 57:R-1 58:S.GND 59:R-0 60:S.GND 61:B-9 62:S.GND 63:G-8 64:S.GND 65:G-7 66:S.GND 67:G-6 68:S.GND 69:G-5 70:S.GND 71:G-4 72:S.GND 73:G-3 74:S.GND 75:G-2 76:S.GND 77:G-1 78:S.GND 79:G-0 80:S.GND @@ @@ @@ @@ @@ @@ @@ @@ M9JLB @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ PHOTO AMP @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ LED / PHOTO AMP @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@ @@g ?@@ @@g ?@@ @@g ?@@ @@g ?@@ @@g ?@@ @@g ?@@ @@@@@@@@ @@@@@@@@ ?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@ ?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@?e@@@@@@@@e?@@@@@@@@ ?@@@@@@@@ ?@@@@@@@@ – 20 – L R READJUSTMENT OF VOLTAGES ON POWER PCB Readjustment of AC/DC power PCB voltages is needed. Replacing the AC/DC power PCB or PDP panel. Preparation: Heat-run for 5 minutes whth a white pattern in the wide mode. Check and adjustment points : Refer to the drawing shown below. VR No. A B C D E VR503 VR501 VR505 VR507 VR506 F VR508 Vs Va Vx -Vy -Vq Check point + Check point – CN503 pin !0 CN503 pin u CN507 pin r CN502 pin w CN507 pin w GND pin t GND pin i GND pin t GND pin r GND pin e Vsc CN502 pin e Adjustment value Reference voltage The voltage is indicated on a label on the PDP panel unit within ±0.5V. 150 to 170 50 to 70 85 -170 -120 ∗ -Vy pin w 115±0.5V 115 ∗Some units do not have a new rating label stuck to the panel. FGL will supply the new rating voltage and serial No. of the panel. Location of adjustment VR and check points AC/DC POWER PCB (PWB-M9IN) T2 VR508 VR501 Vsc Va VR507 –Vy VR507 –Vq T3 VR505 Vx T4 VR503 1 T5 4 3 2 1 5 C, E GND (–Vy) Vsc –Vy Vx Vey 4 VR503 Vs 8 1 2 3 4 5 C, E Veq –Vq GND (–Vq) Vx GND (Vx) 1 1 5 CN502 VR507 – 21 – 1 2 3 4 5 6 7 8 9 10 A, B Vcc1 GND (Vcc1) Ve GND (Ve) GND (Vs) GND (Vs) Va GND (Va) Vs Vs PARTS LIST PARTS LIST 1 Description (PDS4221W / PDS4222W) PDS4211W-H PDS4221W-H PDS4221W-S PDS4222W-H PDS4222W-S Cabinet Rear Case (Upper) 8108699003 8109644002 Rear Case (Lower) 8110304001 8110300003 Frame Panel – Mid 8109740001 Bezel-Front 8110022004 8110121004 Front Case 8110295002 8110296009 Cover Stand 8108298008 8108673003 8110121004 8108673003 –––––– 8108298008 –––––– Cover Stand-L –––––– –––––– 8108360002 –––––– 8108360002 Cover Stand-R –––––– –––––– 8108585009 –––––– 8108585009 Cover Terminal 8110018007 Holder Filter (T/B) 8109903000 Holder Filter (L/R) 8109904007 Key Switch Unit Holder Key-switch 8107744001 Plate Key-switch 8108314005 8108364000 8108314005 8108364000 Cover Key-switch 8107743004 Spring Key-switch 8108316009 Holder Damper 8108317006 Damper Key-switch 8109047001 Latch Key-switch 8108703007 Button Key-switch 8107745008 –––––– –––––– –––––– Electric Video PCB Assy 8108626009 Main/Digital PCB Assy 8108618004W 8109600008W LED/Photo PCB Assy 8108622001 Power Supply Unit (PFW-422) 8108193006 AC/DC Power PCB (M9IN) –––––– 8109707004 8109703006 –––––– 8109601005 DC/DC Power PCB Assy (M8KR) 8109605003 : Same as left Description PDS4211W-H PDS4221W-H PDS4221W-S PDS4222W-H PDS4222W-S Key Switch PCB Assy 8109646006 8109603009 Audio PCB Assy 8108629000 8109710004 Temp. Sensor PCB 8108624005 8109705000 PDP Panel FPF42C10660UE-02 FPF42C128128UA-02 8108731017 –––––– –––––– 8108267004 Optical Filter 8105046114 Fan Motor (Small) 8900243015 Sirocco Fan 8900242025 Adapter Main-SW 8108319000 Power Cord VDE 8108106006 UL/CSA 8108105009 SAA 8108238004 Remote Control Unit 8108442005 Speaker 8109975014 –––––– –––––– –––––– 8105046107 8105046152 8109758013 8108442005 8109758013 8109682004 8109751007 8109686002 Packing Packing Pad-Top (2 pcs.) 8108648001 Packing Pad-Bottom (2 pcs.) 8109473008 Carton - Top 8108650004 Carton - Bottom 8108658000 Packing Joint-D 8108655009 Double carton - Top 8106494006 Double carton - Bottom 8106495003 Pad center T&B DOUBLE 8106493009 Pad corner top DOUBLE 8106313000 Pad corner bottom DOUBLE 8106220001 8109679004 PARTS LIST 2 Description (PDS4221E / PDS4222E) PDS4212E-H PDS4221E-H PDS4221E-S PDS4222E-S PDS4222E-H Cabinet Rear Case (Upper) 8108699003 8109644002 Rear Case (Lower) 8110304001 8110300003 Frame Panel - Mid 8108291009 8109740001 Bezel-Front 8110022004 8110121004 Front Case 8110295002 8110296009 Cover Stand 8108298008 Cover Stand-L –––––– Cover Stand-R –––––– Cover Terminal 8110018007 Holder Filter (T/B) 8109903000 Holder Filter (L/R) 8109904007 –––––– –––––– –––––– 8108673003 8110121004 –––––– 8108298008 8108360002 –––––– 8108585009 –––––– 8108364000 8108314005 Key Switch Unit Holder Key-switch 8107744001 Plate Key-switch 8108314005 Cover Key-switch 8107743004 Spring Key-switch 8108316009 Holder damper 8108317006 Damper Key-switch 8109047001 Latch Key-switch 8108703007 Button Key-switch 8107745008 Electric Video PCB Assy 8108626009 Main/Digital PCB Assy 8108618004E 8109600008E LED/Photo PCB Assy 8108622001 Power Supply Unit (PFW-422) 8108193006 AC/DC Power PCB (M9IN) –––––– 8109707004 8109703006 –––––– –––––– –––––– –––––– 8109601005 DC/DC Power PCB Assy (M8KR) 8109605003 : Same as left Description PDS4212E-H PDS4221E-H Key Switch PCB Assy 8109646006 8109603009 Audio PCB Assy 8108629000 8109710004 Temp. Sensor PCB 8108624005 8109705000 FPF42C10660UE-02 8108731017 –––––– FPF42C128128UA-02 –––––– 8108267004 Optical Filter 8105046145 8105046114 Fan Motor (Small) 8900243015 Sirocco Fan 8900242025 Adapter Main-SW 8108319000 Power Cord VDE 8108106006 Remote Control Unit 8108442005 Speaker 8109975014 PDS4221E-S PDS4222E-S PDS4222E-H –––––– –––––– –––––– 8105046107 8105046152 PDP Panel 8109758013 8108442005 Packing Packing Pad-Top (2 pcs.) 8108648001 Packing Pad-Bottom (2 pcs.) 8109473008 Carton - Top 8108660003 Carton - Bottom 8108658000 Packing Joint-D 8108655009 Double carton *Top 8106494006 Double carton *Bottom 8106495003 Pad center T&B DOUBLE 8106493009 Pad corner top DOUBLE 8106313000 Pad corner bottom DOUBLE 8106220001 8109680000 8110114006 8110027009 8110026002