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Pendant Automation

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PENDANT AUTOMATION DRAWN BY: DATE: CHECKED BY: DATE: APPROVED BY DATE: PENDANT AUTOMATION PROJECT NAME: DATE: 518 B YOUNG ST. HAVRE DE GRACE, MD 21078 DATE: DATE: PROJECT NO. DATE: DATE: TITLE: DRAWING NO. REV. DATE: ABBREVIATIONS SYMBOLS AH AUDIBLE/ALARM HORN PB AR ALTERNATION RELAY PCS PULL CORD SWITCH BB BUS BAR PDB POWER DISTRIBUTION BLOCK BR C CB BRAKING RESISTOR CONTACTOR CIRCUIT BREAKER PE PUSHBUTTON PHOTO EYE PLC PROGRAMMABLE LOGIC CONTROLLER PS CF PSU POWER SUPPLY CR CS CT DD DS ES COOLING FAN CONTROL RELAY CURRENT SWITCH CURRENT TRANSFORMER DIGITAL DISPLAY DISCONNECT SWITCH ETHERNET SWITCH PT PRESSURE SWITCH PRESSURE TRANSMITTER RECEPT RECEPTACLE RTD RESISTIVE TEMPERATURE DEVICE RVS SOFT STARTER SCR SILICON CONTROL RECTIFIER SD SERVO DRIVE ESR EMERGENCY STOP SENSITIVITY RELAY SOL SOLENOID FLT SS FS LEVEL SWITCH FLOW SWITCH PUSHBUTTON LIMIT SWITCH MUSHROOMHEAD PUSHBUTTON PRESSURE SWITCH SELECTOR SWITCH TEMPERATURE SWITCH FUSE FLOW SWITCH TRANSFORMER (IRON CORE TYPE) LEVEL SWITCH PRS PROXIMITY SWITCH CCT CONTROL CIRCUIT TRANSFORMER SELECTOR SWITCH TAS TEMPERATURE SWITCH FU FUSE TB TERMINAL BLOCK GL GROUND LUG TC THERMOCOUPLE IFM INTERFACE MODULE TD TIME DELAY RELAY ISB INTRINSICALLY SAFE BARRIER TG TOGGLE SWITCH LCT LOAD CELL TRANSMITTER TSP TWISTED SHIELDED PAIR LF LINE FILTER TVSS LR LINE REACTOR UPS UNINTERRUPTIBLE POWER SUPPLY LS LEVEL SWITCH US LT PILOT LIGHT VFD VARIABLE FREQUENCY DRIVE PROXIMITY SWITCH CIRCUIT BREAKER TOGGLE SWITCH DISCONNECT SWITCH SOLENOID VALVE RELAY COIL AUDIBLE HORN MOTOR STARTER COIL CONDUCTIVITY PROBE NORMALLY OPEN CONTACTS RESISTANCE HEATER NORMALLY CLOSED CONTACTS MOTOR TIME DELAY CONTACTS THERMAL OVERLOADS PILOT LIGHT FACTORY WIRING TERMINAL BLOCK LOCAL FIELD WIRING TERMINAL BLOCK REMOTE LOCATION TERMINAL BLOCK COMPONENT DESCRIPTION C16041-100 SYMBOLS & ABBREVIATIONS C16041-101 ENCLOSURE DETAIL C16041-102 INNER PANEL LAYOUT C16041-103 INNER PANEL LAYOUT C16041-104 NAMEPLATE DETAIL LADDER SERIES C16041-105 NAMEPLATE DETAIL C16041-106 480 VOLT AC POWER 1001-1036 C16041-107 480 VOLT AC POWER 1101-1136 C16041-108 480 VOLT AC POWER 1201-1236 C16041-109 480VAC / 24VDC CONV. POWER SUPPLY 1501-1536 C16041-110 480VAC / 24VDC CONV. POWER SUPPLY 1601-1636 C16041-111 120 VOLT AC CONTROL POWER 2001-2036 C16041-112 120 VOLT AC CONTROL POWER 2201-2236 C16041-113 24 VOLT DC E-STOP 2401-2436 C16041-114 24 VOLT DC CONTROL POWER 2501-2536 C16041-115 24 VOLT DC CONTROL POWER 2801-2836 C16041-116 PLC 24 VOLT DC DIGITAL INPUTS 3001-3036 C16041-117 PLC 24 VOLT DC DIGITAL INPUTS 3101-3136 C16041-118 PLC 24 VOLT DC DIGITAL OUTPUTS 3201-3236 C16041-119 PLC 24 VOLT DC DIGITAL OUTPUTS 3301-3336 C16041-120 FIELD OPERATOR PUSH BUTTON STATIONS C16041-121 FIELD OPERATOR E-STOP STATIONS C16041-122 REMOTE ENCLOSURE- SCAN STATION C16041-123 ETHERNET NETWORK C16041-124 SERIAL NETWORK C16041-125 BILL OF MATERIALS C16041-126 DRAWING NOTES ULTRA SONIC SENSOR ROBERT J. WARD MD STATE LICENSE # 10942 DATE: VPN VIRTUAL PRIVATE NETWORK CHECKED BY: DATE: MCC MOTOR CONTROL CENTER DRAWING # SURGE SUPPRESSOR DRAWN BY: LTR LEVEL TRANSMITTER TABLE OF CONTENTS PENDANT AUTOMATION VTS VOLTAGE TEST STATION MMP MANUAL MOTOR PROTECTOR XFR TRANSFORMER MS MOTOR STARTER ZL OL OVERLOAD ZS APPROVED BY DATE: PROJECT NAME: DATE: 518 B YOUNG ST. HAVRE DE GRACE, MD 21078 DATE: DATE: PROJECT NO. DATE: ZIP LINK MODULE DATE: TITLE: LIMIT SWITCH DRAWING NO. REV. DATE: 72" 13.21" CONVEYOR CONTROLS PANEL-100 MAIN DISCONNECT 0 OFF I ON HMI2606 E-STOP RECPT2120 PB2504 72" PBLT2508 48" 24.88" 21.13" 12" 36.88" XFR1201 15KVA TRANSFORMER NOTES: 15 kVA TRANSFORMER TO BE FIELD MOUNTED NEXT TO CONTROL PANEL. LOCATION TO BE DETERMINED BY INSTALLATION CREW. DRAWN BY: DATE: CHECKED BY: DATE: APPROVED BY DATE: PENDANT AUTOMATION PROJECT NAME: DATE: 518 B YOUNG ST. HAVRE DE GRACE, MD 21078 DATE: DATE: PROJECT NO. DATE: DATE: TITLE: DRAWING NO. REV. DATE: 1" X 4" WIREWAY (LOW VOLTAGE ONLY) DETAIL-A Allen-Bradley 3" X 4" WIREWAY (120/480 VOLT ONLY) 21 43 4" X 4" WIREWAY (LOW VOLTAGE ONLY) 1.5" X 4" WIREWAY (120/480 VOLT ONLY) 1 5 6 9 6 9 1 5 ZL-RTB-DB09 5 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 X XNN 1 1 1 1 1 1 1 1 1 1 1 1 DETAIL-B 4" X 4" WIREWAY (LOW VOLTAGE ONLY) 3" X 4" WIREWAY (120/480 VOLT ONLY) + + + + + + + + + + + + + + + + + + + + - - - - - - - - - - - - - - - - - - - - 1.5" X 4" WIREWAY (120/480 VOLT ONLY) 4" X 4" WIREWAY (LOW VOLTAGE ONLY) 2.25" X 4" WIREWAY (120/480 VOLT ONLY) 2.25" X 4" WIREWAY (120/480 VOLT ONLY) 2.25" X 4" WIREWAY (120/480 VOLT ONLY) DRAWN BY: DATE: CHECKED BY: DATE: APPROVED BY DATE: PENDANT AUTOMATION PROJECT NAME: DATE: 518 B YOUNG ST. HAVRE DE GRACE, MD 21078 DATE: DATE: PROJECT NO. DATE: DATE: TITLE: DRAWING NO. REV. DATE: 1.5" X 4" WIREWAY (120/480 VOLT ONLY) 1 1 1 1 1 1 1 1 1 1 10 3" X 4" WIREWAY (120/480 VOLT ONLY) 6 4" X 4" WIREWAY (LOW VOLTAGE ONLY) 1 PLC 330 1 PLC 321 9 201 311 9 PLC 3 310 1 PLC PLC 2 PS U26 0 PLC -CO MM PLC 300 1 PLC 301 9 PU PLC -C VPN2608 ES2609 Allen-Bradley 21 43 CB1001 A DETAIL-A ZIPLINK 1 CB2120 CB2130 ESR2502 CR2127-2128 CR2703-2704 CR3202-3216 CR3228-3231 CB2611 CB2602 CB1006A 102 PDB1001 PSU1006 CB1006 5 6 9 6 9 1 5 ZL-RTB-DB09 1 5 10 CB2001 CB2016 CB2028 CB2102 CB2106 6 CB1020 CB1024 CB1028 CB1205 B PDB1204 C32 27 26 C32 C32 25 26 P11 BB1120 MMP1120 MM P11 14 10 MM P11 MM P11 MM BB1102 MMP1102 06 CB1204 DETAIL-B 102 PDB2001 C3217 C3220 C3221 C3222 C3223 C3224 DRAWN BY: DATE: CHECKED BY: DATE: APPROVED BY DATE: PENDANT AUTOMATION PROJECT NAME: DATE: 518 B YOUNG ST. HAVRE DE GRACE, MD 21078 DATE: DATE: PROJECT NO. DATE: DATE: TITLE: DRAWING NO. REV. DATE: CONVEYOR CONTROLS PANEL-100 MAIN DISCONNECT 0 OFF I ON HMI2606 E-STOP * PBLT2508 PB2504 101 DRAWN BY: * 101 LEFT DOOR - OPERATOR DETAIL RIGHT DOOR - OPERATOR DETAIL DATE: CHECKED BY: DATE: APPROVED BY DATE: PENDANT AUTOMATION PROJECT NAME: DATE: 518 B YOUNG ST. HAVRE DE GRACE, MD 21078 DATE: DATE: PROJECT NO. DATE: DATE: TITLE: DRAWING NO. REV. DATE: XFR1201 15KVA TRANSFORMER * TRANSFORMER - NAMEPLATE DETAIL 101 DRAWN BY: DATE: CHECKED BY: DATE: * 101 APPROVED BY DATE: PENDANT AUTOMATION PROJECT NAME: DATE: 518 B YOUNG ST. HAVRE DE GRACE, MD 21078 DATE: DATE: PROJECT NO. DATE: PANEL LABELS DATE: TITLE: DRAWING NO. REV. DATE: 1/0 MTW #10 MTW 3 24 VDC OPERATOR AND CONTROL POWER #14 MTW #12 MTW #14 MTW DRAWN BY: DATE: CHECKED BY: DATE: APPROVED BY DATE: PENDANT AUTOMATION PROJECT NAME: DATE: 518 B YOUNG ST. HAVRE DE GRACE, MD 21078 DATE: DATE: PROJECT NO. DATE: DATE: TITLE: DRAWING NO. REV. DATE: FIELD DISCONNECT FIELD DISCONNECT FIELD DISCONNECT FIELD DISCONNECT FIELD DISCONNECT SPARE COVER FIELD DISCONNECT SPARE COVER DRAWN BY: DATE: CHECKED BY: DATE: APPROVED BY DATE: PENDANT AUTOMATION PROJECT NAME: DATE: 518 B YOUNG ST. HAVRE DE GRACE, MD 21078 DATE: DATE: PROJECT NO. DATE: DATE: TITLE: DRAWING NO. REV. DATE: 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 DRAWN BY: DATE: CHECKED BY: DATE: APPROVED BY DATE: PENDANT AUTOMATION PROJECT NAME: DATE: 518 B YOUNG ST. HAVRE DE GRACE, MD 21078 DATE: DATE: PROJECT NO. DATE: DATE: TITLE: DRAWING NO. REV. DATE: CONVEYOR ML-01 MOTOR POWER SUPPLY 480VAC 3PH 20A CONVEYOR ML-03 CONVEYOR ML-03 CONVEYOR ML-04 MOTOR POWER SUPPLY #1 MOTOR POWER SUPPLY #2 MOTOR POWER SUPPLY #1 480VAC 3PH 20A 480VAC 3PH 40A 480VAC 3PH 40A CONVEYOR ML-06 MOTOR POWER SUPPLY #1 480VAC 3PH 40A CONVEYOR ML-05 MOTOR POWER SUPPLY 480VAC 3PH 20A CONVEYOR ML-06 MOTOR POWER SUPPLY #2 480VAC 3PH 40A CONVEYOR ML-08 MOTOR POWER SUPPLY 480VAC 3PH 40A CONVEYOR ML-202 MOTOR POWER SUPPLY 480VAC 3PH 40A CONVEYOR ML-204 MOTOR POWER SUPPLY 480VAC 3PH 20A CONVEYOR ML-304 MOTOR POWER SUPPLY 480VAC 3PH 20A CONVEYOR ML-404 MOTOR POWER SUPPLY 480VAC 3PH 20A CONVEYOR ML-04 CONVEYOR ML-04 MOTOR POWER SUPPLY #3 MOTOR POWER SUPPLY #2 480VAC 3PH 20A 480VAC 3PH 40A CONVEYOR ML-102 MOTOR POWER SUPPLY 480VAC 3PH 40A CONVEYOR ML-302 MOTOR POWER SUPPLY 480VAC 3PH 40A CONVEYOR ML-402 MOTOR POWER SUPPLY 480VAC 3PH 40A CONVEYOR ML-104 MOTOR POWER SUPPLY 480VAC 3PH 20A DRAWN BY: DATE: CHECKED BY: DATE: APPROVED BY DATE: PENDANT AUTOMATION PROJECT NAME: DATE: 518 B YOUNG ST. HAVRE DE GRACE, MD 21078 DATE: DATE: PROJECT NO. DATE: DATE: TITLE: DRAWING NO. REV. DATE: CONVEYOR ET-01 MOTOR POWER SUPPLY 480VAC 3PH 20A CONVEYOR ET-02 MOTOR POWER SUPPLY 480VAC 3PH 20A CONVEYOR ET-03 MOTOR POWER SUPPLY 480VAC 3PH 40A CONVEYOR ET-05 MOTOR POWER SUPPLY #1 480VAC 3PH 20A CONVEYOR TA-100 MOTOR POWER SUPPLY 480VAC 3PH 40A CONVEYOR TA-101 MOTOR POWER SUPPLY 480VAC 3PH 40A CONVEYOR TA-103 MOTOR POWER SUPPLY 480VAC 3PH 20A CONVEYOR TA-106 MOTOR POWER SUPPLY 480VAC 3PH 40A CONVEYOR ET-202 CONVEYOR ET-102 CONVEYOR ET-102 CONVEYOR ET-05 MOTOR POWER SUPPLY #1 MOTOR POWER SUPPLY #2 MOTOR POWER SUPPLY #1 MOTOR POWER SUPPLY #2 480VAC 3PH 40A 480VAC 3PH 20A 480VAC 3PH 40A 480VAC 3PH 40A CONVEYOR TA-201 MOTOR POWER SUPPLY 480VAC 3PH 40A CONVEYOR TA-200 MOTOR POWER SUPPLY 480VAC 3PH 40A CONVEYOR TA-110 MOTOR POWER SUPPLY 480VAC 3PH 40A CONVEYOR TA-107 MOTOR POWER SUPPLY 480VAC 3PH 20A CONVEYOR ET-202 CONVEYOR ET-302 CONVEYOR ET-302 MOTOR POWER SUPPLY #2 MOTOR POWER SUPPLY #1 MOTOR POWER SUPPLY #2 480VAC 3PH 20A 480VAC 3PH 40A 480VAC 3PH 20A DRAWN BY: DATE: CHECKED BY: DATE: APPROVED BY DATE: PENDANT AUTOMATION PROJECT NAME: DATE: 518 B YOUNG ST. HAVRE DE GRACE, MD 21078 DATE: DATE: PROJECT NO. DATE: DATE: TITLE: DRAWING NO. REV. DATE: ML-01 IOP ET-05 IOP #1 ML-03 IOP ET-05 IOP #2 ML-04 IOP #1 ET-102 IOP #1 ML-04 IOP #2 ET-102 IOP #2 ML-06 IOP ET-202 IOP #1 ML-08 IOP ET-202 IOP #2 ML-102 IOP ET-302 IOP #1 ML-104 IOP ET-302 IOP #2 ML-202 IOP ML-204 IOP TA-100 IOP ML-302 IOP TA-101 IOP ML-304 IOP TA-103 IOP ML-402 IOP TA-106 IOP ML-404 IOP TA-107 IOP TA-108 IOP ET-01 IOP TA-200 IOP ET-02 IOP TA-201 IOP ET-03 IOP DRAWN BY: NOTES: 120 VOLT CONTROL WIRES TO BE #14 MTW 120 VOLT FIELD WIRING FOR IOP DEVICES TO MATCH WIRIES ACCORDING TO BRANCH CIRCUIT PROTECTIVE DEVICE DATE: CHECKED BY: DATE: APPROVED BY DATE: PENDANT AUTOMATION PROJECT NAME: DATE: 518 B YOUNG ST. HAVRE DE GRACE, MD 21078 DATE: DATE: PROJECT NO. DATE: DATE: TITLE: DRAWING NO. REV. DATE: 120 VOLT AC POWER FOR CASE ERECTOR CONVENIENCE RECEPTACLE 120 VOLT AC CONTROLS CIRCUIT SYSTEM HORN CASE ERECTOR INTERLOCK OUTPUTS CASE ERECTOR INTERLOCK INPUTS HMI POWER DRAWN BY: NOTES: 120 VOLT CONTROL WIRES TO BE #14 MTW 120 VOLT FIELD WIRING TO BE MINIMUM #14 AWG EXTERNAL WIRING TO BE YELLOW DATE: CHECKED BY: DATE: APPROVED BY DATE: PENDANT AUTOMATION PROJECT NAME: DATE: 518 B YOUNG ST. HAVRE DE GRACE, MD 21078 DATE: DATE: PROJECT NO. DATE: DATE: TITLE: DRAWING NO. REV. DATE: SAFETY RELAY SAFETY RELAY JUMPER SAFETY RELAY RESET PUSH BUTTON PANEL E-STOP PUSH BUTTON ILLUMINATION ML-01 E-STOP PUSH BUTTON ILLUMINATION E R U T EMERGENCY STOP CIRCUIT E S RE E RV D R O F US E FU *JUMPER DRAWN BY: DATE: NOTES: REMOVE JUMPER FROM TERMINAL BLOCKS +2512 & +2512A FOR FIRE ALARM PANEL NORMALLY CLOSED ALARM CONTACTS. CHECKED BY: DATE: APPROVED BY DATE: PENDANT AUTOMATION PROJECT NAME: DATE: 518 B YOUNG ST. HAVRE DE GRACE, MD 21078 DATE: DATE: PROJECT NO. DATE: DATE: TITLE: DRAWING NO. REV. DATE: SORT-1 DIVERTER SOLENOID #1 PLC POWER SUPPLY SORT-1 RETURN SOLENOID #2 SORT-2 DIVERTER SOLENOID #1 SORT-2 RETURN SOLENOID #2 SORT-3 DIVERTER SOLENOID #1 SORT-3 RETURN SOLENOID #2 REMOTE ACCESS VPN POWER SORT-4 DIVERTER SOLENOID #1 ETHERNET SWITCH POWER SORT-4 RETURN SOLENOID #2 ET-101 DIVERTER SOLENOID #1 SCAN STATION ENCLOSURE ET-101 RETURN SOLENOID #2 REMOTE ETHERNET SWITCH POWER ET-201 DIVERTER SOLENOID #1 FRONT CAMERA ET-201 RETURN SOLENOID #2 RIGHT SIDE CAMERA ET-301 DIVERTER SOLENOID #1 LEFT SIDE CAMERA ET-301 RETURN SOLENOID #2 REAR CAMERA DRAWN BY: DATE: NOTES: 24 VOLT DC CONTROL WIRES TO BE #16 MTW 24 VOLT DC FIELD WIRING TO BE MINIMUM #14 AWG CHECKED BY: DATE: APPROVED BY DATE: PENDANT AUTOMATION PROJECT NAME: DATE: 518 B YOUNG ST. HAVRE DE GRACE, MD 21078 DATE: DATE: PROJECT NO. DATE: DATE: TITLE: DRAWING NO. REV. DATE: EXISTING PANEL INTERLOCK OUTPUTS EXISTING PANEL INTERLOCK INPUTS E E D E V RE DRAWN BY: R E S DATE: NOTES: EXTERNAL WIRING TO BE YELLOW. R O F R U T FU US CHECKED BY: DATE: APPROVED BY DATE: PENDANT AUTOMATION PROJECT NAME: DATE: 518 B YOUNG ST. HAVRE DE GRACE, MD 21078 DATE: DATE: PROJECT NO. DATE: DATE: TITLE: DRAWING NO. REV. DATE: DC POWER SUPPLY "GOOD" CONV. ML-103 GATE LIMIT SWITCH CONV. TH-100 RUNNING CONV. ML-203 GATE LIMIT SWITCH CONV. TH-200 RUNNING CONV. ML-303 GATE LIMIT SWITCH CONV. TH-300 RUNNING CONV. ML-403 GATE LIMIT SWITCH CONV. TH-400 RUNNING CONV. TA-103 MERGE JAM RESET PUSH BUTTON CONV. TA-103 CONV. ML-02 RUNNING SYSTEM START PUSH BUTTON CONV. ML-01 CONV. TH-500 RUNNING SYSTEM STOP PUSH BUTTON ML CONVEYORS POWERED CASE ERECTOR INTERLOCK ET CONVEYORS POWERED CASE ERECTOR INTERLOCK TA CONVEYORS POWERED EXISTING PANEL INTERLOCK TH-100 MOTOR PROTECTOR TRIPPED EXISTING PANEL INTERLOCK TH-200 MOTOR PROTECTOR TRIPPED E-STOP RELAY INPUT TH-300 MOTOR PROTECTOR TRIPPED CONV. ET-102 AUX I/O INPUT TH-400 MOTOR PROTECTOR TRIPPED CONV. ET-202 AUX I/O INPUT ML02 MOTOR PROTECTOR TRIPPED CONV. ET-302 AUX I/O INPUT TH-500 MOTOR PROTECTOR TRIPPED CONV. ET-402 AUX I/O INPUT DRAWN BY: NOTES: 24 VOLT DC CONTROL WIRES WIRED TO PLC TO BE #20 MTW 24 VOLT DC FIELD WIRES TO BE MINIMUM #14 AWG DATE: CHECKED BY: DATE: APPROVED BY DATE: PENDANT AUTOMATION PROJECT NAME: DATE: 518 B YOUNG ST. HAVRE DE GRACE, MD 21078 DATE: DATE: PROJECT NO. DATE: DATE: TITLE: DRAWING NO. REV. DATE: SORT-1 LANE FULL PHOTO-EYE ET-03 AUX I/O ET-04 DIVERT SORT-2 LANE FULL PHOTO-EYE SPARE SORT-3 LANE FULL PHOTO-EYE SPARE SORT-4 LANE FULL PHOTO-EYE SPARE JACKPOT LANE FULL PHOTO-EYE SPARE TAKE AWAY MERGE PHOTO-EYE SPARE TAKE AWAY MERGE CLEAR PHOTO-EYE SPARE ML-100 DIVERT PHOTO-EYE SPARE CONV. TH-400 ML-200 DIVERT PHOTO-EYE ML-300 DIVERT PHOTO-EYE CONV. TH-500 JAM RESET PUSH BUTTON ML-400 DIVERT PHOTO-EYE SPARE TA-103 MERGE JAM PHOTO-EYE SPARE ET-100 DIVERT PHOTO-EYE SPARE ET-200 DIVERT PHOTO-EYE SPARE ET-300 DIVERT PHOTO-EYE TH-400 JAM PHOTO-EYE SCAN STATION TRIGGER PHOYO-EYE TH-500 JAM PHOTO-EYE DRAWN BY: NOTES: 24 VOLT DC CONTROL WIRES WIRED TO PLC TO BE #20 MTW 24 VOLT DC FIELD WIRES TO BE MINIMUM #14 AWG CONV. TH-400 JAM RESET PUSH BUTTON CONV. TH-500 DATE: CHECKED BY: DATE: APPROVED BY DATE: PENDANT AUTOMATION PROJECT NAME: DATE: 518 B YOUNG ST. HAVRE DE GRACE, MD 21078 DATE: DATE: PROJECT NO. DATE: DATE: TITLE: DRAWING NO. REV. DATE: SORT-1 DIVERTER CONTROL RELAY #1 CONV. TH-200 RUN COMMAND SORT-1 DIVERTER CONTROL RELAY #2 CONV. TH-300 RUN COMMAND SORT-2 DIVERTER CONTROL RELAY #1 CONV. TH-400 RUN COMMAND SORT-2 DIVERTER CONTROL RELAY #2 CONV. ML-02 RUN COMMAND SORT-3 DIVERTER CONTROL RELAY #1 CONV. TH-500 RUN COMMAND SORT-3 DIVERTER CONTROL RELAY #2 ML CONVEYORS ENERGIZE SORT-4 DIVERTER CONTROL RELAY #1 ET CONVEYORS ENERGIZE SORT-4 DIVERTER CONTROL RELAY #2 TA CONVEYORS ENERGIZE ET-101 DIVERTER CONTROL RELAY#1 CASE ERECTOR INTERLOCK ET-101 DIVERTER CONTROL RELAY#2 CASE ERECTOR INTERLOCK ET-201 DIVERTER CONTROL RELAY#1 EXIXTING PANEL INTERLOCK ET-201 DIVERTER CONTROL RELAY#2 EXIXTING PANEL INTERLOCK ET-301 DIVERTER CONTROL RELAY#1 SCAN STATION TRIGGER ET-301 DIVERTER CONTROL RELAY#2 TH-400 JAM PHOTO-EYE SYTEM HORN CONTROL RELAY TH-500 JAM PHOTO-EYE CONV. TH-100 RUN COMMAND SPARE DRAWN BY: NOTES: 24 VOLT DC CONTROL WIRES WIRED TO PLC TO BE #20 MTW 24 VOLT DC FIELD WIRES TO BE MINIMUM #14 AWG DATE: CHECKED BY: DATE: APPROVED BY DATE: PENDANT AUTOMATION PROJECT NAME: DATE: 518 B YOUNG ST. HAVRE DE GRACE, MD 21078 DATE: DATE: PROJECT NO. DATE: DATE: TITLE: DRAWING NO. REV. DATE: JAM BEACON START PUSH BUTTON ILLUMINATION ET-102 AUX I/O PAUSE ML-102 AUX I/O PAUSE ML-202 AUX I/O PAUSE ML-302 AUX I/O PAUSE E E R U UT ML-402 AUX I/O PAUSE TA-103 AUX I/O PAUSE TA-203 AUX I/O PAUSE E S E SPARE ED V R R FO US F R SPARE SPARE SPARE SPARE SPARE SPARE DRAWN BY: NOTES: 24 VOLT DC CONTROL WIRES WIRED TO PLC TO BE #20 MTW 24 VOLT DC FIELD WIRES TO BE MINIMUM #14 AWG DATE: CHECKED BY: DATE: APPROVED BY DATE: PENDANT AUTOMATION PROJECT NAME: DATE: 518 B YOUNG ST. HAVRE DE GRACE, MD 21078 DATE: DATE: PROJECT NO. DATE: DATE: TITLE: DRAWING NO. REV. DATE: E-STOP * START/STOP/E-STOP OPERATOR STATION DETAIL * * 0 VOLT DC COMMON NEEDED AT EACH STATION * NOTES: DRAWN BY: REFERENCE DRAWING NO. C16041-113 FOR E-STOP FIELD DEVICE SERIES & ILLUMINATION WIRING. REFERENCE DRAWING NO. C16041-116 FOR STAR/STOP INPUT WIRING. REFERENCE DRAWING NO. C16041-119 FOR START BUTTON ILLUMINATION WIRING. JAM RESET OPERATOR STATION DETAIL DATE: CHECKED BY: DATE: APPROVED BY DATE: PENDANT AUTOMATION PROJECT NAME: DATE: 518 B YOUNG ST. HAVRE DE GRACE, MD 21078 DATE: DATE: PROJECT NO. DATE: DATE: TITLE: DRAWING NO. REV. DATE: E-STOP PULL CORD STATION CONTACTS TO NEXT E-STOP DEVICE FROM PREVIOUS E-STOP DEVICE LIGHT ON PULL STATION +24 VOLT DC POWER * * O VOLT DC POWER COMMON PULL CORD E-STOP STATION (P/N:141002-A) * PULL CORD E-STOP FIELD WIRING (TYP) CONV. TA-106 - PCS2510, PCS2510A CONV. ML-05 - PCS2511 CONV. ML-08 - PCS2511A * *TERMINAL BLOCKS IN PANEL FOR FIELD E-STOP DEVICE TERMINATION * PULL CORD E-STOP STATION ( P/N:141006-A) * PULL CORD E-STOP STATION ( P/N:141010-A) * CONV. ML-300 - PCS2509A * CONV. TH-100 - PCS2508 CONV. TH-200 - PCS2509A DRAWN BY: DATE: NOTES: REFERENCE DRAWING NO. C16041-113 FOR E-STOP FIELD DEVICE SERIES WIRING LOGIC CHECKED BY: DATE: APPROVED BY DATE: PENDANT AUTOMATION PROJECT NAME: DATE: 518 B YOUNG ST. HAVRE DE GRACE, MD 21078 DATE: DATE: PROJECT NO. DATE: DATE: TITLE: DRAWING NO. REV. DATE: 16.00" 6.78" ES2611 16.00" ZIPLINK 1 5 6 9 6 9 1 5 ZL-RTB-DB09 1 6 * 122 SCAN STATION REMOTE CONTROL CENTER INNER PANEL LAYOUT 122 2 3 SCAN STATION REMOTE CONTROL CENTER 1 4 10 11 5 9 12 6 8 7 DRAWN BY: DATE: CHECKED BY: DATE: 122 10 ENCLOSURE DETAIL * * 1 1 1 1 1 1 5 APPROVED BY DATE: PENDANT AUTOMATION PROJECT NAME: DATE: 518 B YOUNG ST. HAVRE DE GRACE, MD 21078 DATE: DATE: PROJECT NO. DATE: SCAN CAMERA DATE: WIRING PINOUT DIAGRAM TITLE: DRAWING NO. REV. DATE: REMOTE ENCLOSURE VPN2608 IP: 192.168.100.1 PLC-CPU ES2611 LAN IP: 192.168.100.3 WAN IP: ***.***.***.*** WAN MASK: ***.***.***.*** WAN GATEWAY: ***.***.***.*** IP: 192.168.100.2 HMI2407 ES2611-X1 ES2611-X5 ES2611-X6 ES2611-X7 ES2611-X8 ES2609-X2 ES2609 ES2609-X1 CAM2613 CAM2614 IP: 192.168.100.11 IP: 192.168.100.12 CAM2615 CAM2616 IP: 192.168.100.13 IP: 192.168.100.14 ES2609-X4 ES2609-X3 RECPT2120 REMOTE ENCLOSURE ES2609-X8 * 123 ES2611 REMOTE NETWORK DIAGRAM *LOCATED NEAR SCAN STATION ES2611-X1 VPN2608 CAT5e SHIELDED CABLES (TYP) * CUSTOMER PROVIDED INTERNET CONNECTION 2 1 4 3 TO ES2609 123 ETHERNET NETWORK DIAGRAM *ALL ETHERNET CABLES TO BE SHIELDED TYPE DRAWN BY: DATE: CHECKED BY: DATE: APPROVED BY DATE: * 123 PENDANT AUTOMATION PROJECT NAME: DATE: 518 B YOUNG ST. HAVRE DE GRACE, MD 21078 DATE: DATE: PROJECT NO. DATE: VIRTUAL PRIVATE NETWORK (VPN) DATE: TITLE: * DRAWING NO. REV. DATE: CCP-100 HOME DEPOT CPU 1 5 6 9 6 9 1 5 ZL-RTB-DB09 SH 6 7 8 9 REMOTE ENCLOSURE 1 2 3 4 5 1 5 1 6 10 1 5 6 9 6 9 5 6 9 6 9 1 5 ZL-RTB-DB09 1 5 ZL-RTB-DB09 1 1 5 5 6 6 * 124 10 10 ZIPLINK MODULE(FIELD WIRING DIAGRAM) *LOCATED IN CONVEYOR CONTROL PANEL-100 & REMOTE ENCLOSURE * 124 DRAWN BY: SERIAL NETWORK DIAGRAM * DATE: CHECKED BY: DATE: APPROVED BY DATE: PENDANT AUTOMATION PROJECT NAME: DATE: 518 B YOUNG ST. HAVRE DE GRACE, MD 21078 DATE: DATE: PROJECT NO. DATE: DATE: TITLE: DRAWING NO. REV. DATE: PE BRACKETS 18 PEBKT-21-000-21-00 CREATIVE INDUSTRIAL VPN2608 1 EC61330 EWON ENCLOSURE 1 A727212ULPG HOFFMAN A72P72 PDB1202 1 MPDB67110 MERSEN MPDBC6667 1 BUTTON STATION 3 PBGX1 WEIGMAN 3 BUTTON STATION 1 PBGX3 WEIGMAN ZIPLINK 2 ZL-RTB-DB09 ZIPLINK EATON HMI2130 1 2711P-T10C22A9P A-B FAZ-C15-3-NA EATON ES2609 ES2611 2 2891929 PHOENIX FAZ-C20-1-NA-SP EATON XF1201 1 V48M28T1516 EATON LKS1 4 141002-A IDEM (2)140008 FAZ-C20-1-SP EATON 1 FAZ-C25-1-NA-SP EATON PCS2510 PCS2510A PCS2511 PCS2511A 1 FAZ-C25-3-NA EATON PCS2509A 1 141006-A IDEM 140007 PCS2508 PCS2509 2 141010-A IDEM 140007 TAGS QTY CATALOG MFG AH2122 1 350-120-30 FEDERAL SIGNAL MMP1102 MMP1106 MMP1110 MMP1114 MMP1120 MMP1126 6 MS116-2.5 ABB CB1001 1 F3P-150 EATON CB2611 1 FAZ-C05-1-SP CB1024 CB1028 2 CB2028 CB2102 2 CB1006A CB2104 2 CB2016 CB1020 ASSYCODE HKF1-11, BEA16-4 FHMVD12B CB2001 1 FAZ-C35-1-NA-SP EATON CB2120 CB2130 CB2602 3 FAZ-C5-1-SP EATON LT3233 LT3234 LT3302 3 855EC-B24Y8 A-B CB1006 1 FAZ-C5-3-NA EATON AF09-30-10-11 ABB 1 FAZ-D40-3-NA EATON CB1204 1 G3P-060 EATON CR2127 CR2128 CR2703 CR2704 4 700-HLT1U1 A-B C3217 C3220 C3221 C3222 C3223 C3224 C3226 C3227 8 CB1205 CR3202 CR3203 CR3204 CR3205 CR3206 CR3207 CR3208 CR3209 CR3210 CR3211 CR3212 CR3213 CR3214 CR3215 CR3216 CR3228 CR3229 CR3230 CR3231 19 700-HLT1Z24 A-B ESR2502 1 2963912 PHOENIX DS1102 DS1106 DS1110 DS1114 DS1120 DS1126 6 3LD2064-1GP51-0US2 SIEMENS RECPT2120 1 ZP-PGA-32-201 ZIPPort BB1102 BB1120 2 PS1-4-0-65 ABB S1-M3-25 PDB2001 1 MPDB67593 MERSEN (3) MPDBC6667 PDB1001 1 MPDB67653 MERSEN (3) MPDBC6667 PLC-COMM 1 1769-ASCII A-B END CAP 1 1769-ECR A-B PLC-CPU 1 1769-L30ER DB9 CABLE 1 ATM-CBL-10 PENDANT BRACKETS 9 PENDANT0002 B&B E-STOP PULLEYS 24 18004401 CBT CBT SCAN STATION 1 CAMERA ETHERNET CABLE 4 CCB-84901-1003-05 COGNEX CAMERA I/O CABLE 4 CCB-M12X12FS-05 COGNEX XPAND 15 KIT 2 DMA-FOVE-15, DMA-FOVBKT-000 COGNEX CAM2614 CAM2615 2 DMR-363QL-0000 COGNEX DM500-CMTLC-000, LEC-CFF12-F8, DM30X-HPIA-625-W CAM2613 CAM2616 2 DMR-363QL-0000 COGNEX LEC-CFF25-F8, IVSL-5PM12-J00, IVSL-YL300-625 C3225 1 AF16-30-10-11 ABB PB3025 1 800FP-E4PX01 A-B PB2504 PB3023 PB3128 PB3129 4 800FP-F2PX10 A-B PBLT3024 1 800FP-LF3 A-B 800F-PN3G, 800F-X10 PBLT2508 1 800FP-LMT44 A-B 800F-PN3R, 800F-X10, (2) 800F-X01, 800F-15YSE112 PB2512 1 800FP-LMT44 A-B 800F-PN3R, 800F-X10, (2) 800F-X01 PE3101 PE3102 PE3103 PE3104 PE3105 PE3106 PE3107 PE3108 PE3110 PE3111 PE3112 PE3113 PE3114 PE3115 PE3116 PE3117 PE3134 PE3135 18 42EF-P2JBB-A2 A-B 92-39, 60-2649 PLC3001 PLC3019 PLC3101 PLC3119 4 1769-IQ16 A-B PLC3201 PLC3219 PLC3301 3 1769-OB16 A-B A-B PLC2602 1 1769-PB4 A-B AUTOMATION DIRECT PSU1006 1 2866792 PHOENIX COGNEX DRAWN BY: DATE: CHECKED BY: DATE: APPROVED BY DATE: PENDANT AUTOMATION PROJECT NAME: DATE: 518 B YOUNG ST. HAVRE DE GRACE, MD 21078 DATE: DATE: PROJECT NO. DATE: DATE: TITLE: DRAWING NO. REV. DATE: GENERAL NOTES: 1) ALL WIRING SUPPLIED BY PANEL MANUFACTURER TO BE TYPE MTW. 2) ALL WIRING INSTALLED BY FIELD ELECTRICIANS TO BE TYPE THHN; UNLESS OTHERWISE NOTED. 3) FIELD INSTALLATION TO COMPLY WITH NFPA 70 (NATIONAL ELECTRICAL CODE) AND LOCAL AHJ. 4) ALL COMMUNINCATIONS CABLES, ETHERNET & SERIAL, SHALL ENTER/EXIT THE ENCLOSURE IN CONDUIT OR BY USING A LISTED PASS-THROUGH MEANS SUPPLIED BY INSTALLER. 5) ENCLOSURE TO BE RATED NEMA 12. ELECTRICAL PENETRATIONS SHALL BE RATED NEMA 12 MINIMUM, OR HAVE A LISTING THAT SUPERCEDES NEMA 12. 6) CONTROL CIRCUITS, ESPECIALLY ANALOG SIGNALS, SHALL BE RUN IN SEPARATE CONDUITS. 7) CAT5e CABLES SHALL BE SHIELDED WHERE POSSIBLE. 8) ALL COMMUNICATION CABLES, ETHERNET AND SERIAL, SHALL BE INSTALLED IN CONDUITS SEPARATE FROM NON-COMMUNICATION TYPE WIRING. 9) ALL FIELD WIRING TO MATCH WIRING NUMBERING FOUND IN PANEL AT POINT OF FIELD WIRE ORIGINATION. 10) ALL FIELD MOTORS, DEVICES, AND OTHER ELECTRICAL APPARATUSES ASSOCIATED WITH THIS PANEL SHALL HAVE NAMEPLATE TAGS MOUNTED/ATTACHED TO THE DEVICE IN THE FIELD. 11) PANEL WIRING AS FOLLOWS: 480 VOLT FEEDERS : BROWN, ORANGE YELLOW 120VAC : BLACK NEUTRAL : WHITE 120V CONTROL : RED 24V DC CONTROL : BLUE DC+ : BLUE DC- : BLUE W/WHITE STRIPE EXTERNAL SOURCE : YELLOW 12) FIELD WIRING AS FOLLOWS: FEEDERS : BROWN, ORANGE YELLOW 120VAC : BLACK NEUTRAL : WHITE 120V CONTROL : RED 24V DC CONTROL : BLUE DC+ : BROWN DC- : GREY EXTERNAL SOURCE : YELLOW 13) ALL ELECTRICAL EQUIPMENT AND MATERIAL TO BE APPROVED, LISTED, LABELED AND INSTALLED PER RECOGNIZED ELECTRICAL TESTING LABORATORY. DRAWN BY: DATE: CHECKED BY: DATE: APPROVED BY DATE: PENDANT AUTOMATION PROJECT NAME: DATE: 518 B YOUNG ST. HAVRE DE GRACE, MD 21078 DATE: DATE: PROJECT NO. DATE: DATE: TITLE: DRAWING NO. REV. DATE: