Pitbull Portable Automatic Beveler

Transcript

INSTRUCTIONS AND PARTS MANUAL PITBULL AUTOMATIC BEVELING MACHINE SPB-3000 Please record your equipment identification information below for future reference. This information can be found on your machine nameplate. Model Number Serial Number Date of Purchase Whenever you request replacement parts or information on this equipment, always supply the information you have recorded above. LIT-PITBULL-IPM-1109 A DIVISION OF WELD TOOLING CORPORATION 280 TECHNOLOGY DRIVE CANONSBURG, PENNSYLVANIA 15317-9564 USA PHONE: 1- 412-331-1776 http://www.bugo.com FAX: 1- 412- 331- 0383 SAFETY PROTECT YOURSELF AND OTHERS FROM SERIOUS INJURY OR DEATH. KEEP CHILDREN AWAY. BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE PERFORMED ONLY BY QUALIFIED INDIVIDUALS. ELECTRIC SHOCK can kill. 1) The equipment is not waterproof. Using the unit in a wet environment may result in serious injury. Do not touch equipment when wet or standing in a wet location. 2) The unused connectors have power on them. Always keep the unused connectors covered with the supplied protective panels. Operation of the machine without the protective panels may result in injury. 3) Never open the equipment without first unplugging the power cord or serious injury may result. 4) Verify the customer-supplied power connections are made in accordance with all applicable local and national electrical safety codes. If none exist, use International Electric Code (IEC) 950. 5) Never remove or bypass the equipment power cord ground. Verify the equipment is grounded in accordance with all applicable local and national electrical safety codes. If none exist, use International Electric Code (IEC) 950. EQUIPMENT DAMAGE POSSIBLE. 1) Do not plug in the power cord without first verifying the equipment is OFF and the cord input voltage is the same as required by the machine or serious damage may result. 2) Always verity both the pinion and wheels are fully engaged before applying power or equipment damage may occur. 3) Do not leave the equipment unattended. 4) Remove from the worksite and store in a safe location when not in use. FALLING EQUIPMENT can cause serious personal injury and equipment damage. Faulty or careless user installation is possible. As a result, never stand or walk underneath equipment. MOVING PARTS can cause serious injury. READ INSTRUCTIONS. Read the instruction manualbefore installing and using the equipment. 2 1) Never try to stop the pinion from moving except by removing power or by using the STOP control. 2) Do not remove any protective panels, covers or guards and operate equipment. HIGH FREQUENCY WARNINGS SPECIAL PRECAUTIONS ARE REQUIRED WHEN USING PLASMA, TIG OR ANY WELDING PROCESS THAT USES HIGH FREQUENCY TO STRIKE AN ARC. WARNING: HIGH FREQUENCY CAN EFFECT MACHINE OPERATION AND THEREFORE, WELD QUALITY. Read the precautions below before installing and using the equipment. PRECAUTIONS: 1) Some plasma or welding cables are strong sources of high frequency interference. NEVER lay a plasma or welding cable across the controls of the machine. 2) Always physically separate the plasma or welding cable leads from the machine cables. For example, the plasma or welding cable leads should NEVER be bundled with a pendant cable or the machine power cord. Maximize the separation between any machine cables and the plasma or welding cables. 3) Strictly follow the grounding procedures specified for the plasma or welding unit. NOTE: Some plasma and welding units produce exceptionally large amounts of high frequency noise. They may require a grounding rod be driven into the earth within six feet (2 meters) of the plasma or welding unit to become compatible with an automatic cutting or welding process. 4) If the high frequency is produced using a spark gap, adjust the points so the gap is as small as possible. The larger the gap, the higher the voltage and the higher the interference. 5) Some plasma or welding units will inject high frequency interference into the AC power line. Use separate power line branches whenever possible to power the plasma or welding source and the machine. Do not plug them into the same outlet box. 6) High frequency noise may enter the machine through the plasma or welding supply remote contactor leads. Some plasma and welding sources can produce noise spikes of up to several thousand volts. These sources are not compatible with automated cutting and welding equipment. It is recommended that the remote contactor leads on these plasma or welding sources not be connected to the machine. An alternate solution is to purchase a separate remote contactor isolation box. 3 PITBULL PORTABLE AUTOMATIC BEVELER INSTRUCTIONS AND PARTS MANUAL TABLE OF CONTENTS 5 ...... 6 ...... 9 ...... 10 ..... 11 ..... 12 ..... 12 ..... 13 ..... 14 ..... 15 ..... 16 ..... 17 ..... 17 ..... 18 ..... 19 ..... 20 ..... 21 ..... 22 ..... 23 ..... 24 ..... 25 ..... 26 ..... 4 General Information Machine Components Set Up Operation Remarks Safety Technical Specifications Pitbull SPB-3000 / Exploded View / Parts List Milling Carriage Assembly WOZ-0152-01-00-0 / Exploded View / Parts List Carriage Front Assembly LST-0152-01-01-00-0 / Exploded View / Parts List Carriage Back Strip Assembly LST-0152-01-02-00-0 / Exploded View / Parts List Shock Absorber Vibration Assembly AMR-0152-01-03-00-0 / Exploded View / Parts List Motor Feed Assembly SLN-0152-01-04-00-0 / Exploded View / Parts List Carriage Housing Assembly SLN-0152-01-04-00-0 / Parts List Carriage Housing Assembly SLN-0152-01-04-00-0 / Exploded View Milling Assembly ZSP-0152-02-00-00-0 / Exploded View / Parts List Head Assembly GLW-052-02-00-00-0 / Exploded View / Parts List Rail Assembly PRW-0152-02-02-00-0 / Exploded View / Parts List Rail Alignment Clamp SPB-3017 / Exploded View / Parts List Wiring Diagram Optional Equipment Warranty Patents Pending GENERAL INFORMATION The Pitbull SPB-3000 beveling machine is a portable milling unit designed for machining plate edges before welding. Simple to operate, the Pitbull is effective and efficient for bevel angles from 0º to 60º and bevel width “b” up to 1.02'' (26 mm). With additional equipment it can be used for angles up to 80º. Figure 1: Reference drawing showing Bevel Angle (ß), Bevel Face Width (b), Bevel Depth (d) and Depth of Cut (c). Before starting operation, read this manual carefully and pay particular attention to safety conditions. STANDARD SPB-3000 SET The standard set includes: - Carriage mounted on one rail segment - Rail - Complete milling unit – ready to operate - Milling unit holders (0 + 22.5 + 37.5 + 45º) - Rail alignment clamp x 3 - Allen wrench hex s=6 - Allen wrench hex s=8 - Insert key – t 15 - Spare machining insert x 3 - Instruction and Parts Manual 5 MACHINE COMPONENTS The Pitbull consists of six (6) major components as shown in Figure 2. The following sections describe each of these components in detail. 1. 2. 3. 4. 5. 6. Carriage Milling unit Milling unit holder Rail Rail alignment clamp Metal chip container Figure 2: Major Components of the Pitbull CARRIAGE The carriage precisely transmits the milling unit along the rail at operator-controlled speed. The carriage and rail are a set. DO NOT REMOVE THE CARRIAGE FROM THE RAIL. The carriage can only be moved when the milling unit is connected and the main motor is running. The major carriage components and control mechanisms are called-out in Figure 3. 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 1.10 Chassis Carriage casing Electronic module Milling unit interlock Main switch Milling unit switch Carriage direction switch Carriage speed potentiometer Emergency stop switch Milling unit power supply connection Figure 3: Carriage components and controls The milling unit switch (1.6) consists of a green START button (I), a red STOP button (O) and an overload indicator light. The indicator flashes when the main motor is operating near overload. The carriage direction switch has three (3) positions - forward, reverse, and stationary. 6 MILLING UNIT The milling unit is a special milling head mounted directly to the motor shaft. The unit is equipped with bevel depth adjustment. Major components and controls of the milling unit are called-out in Figure 4. 2.1 2.2 2.3 2.4 2.5 Main motor Milling head casing Drive ring Drive ring lever Milling head The milling head requires seven (7) machining inserts. Each insert is held in place with a screw and can be replaced or repositioned as needed. The insert key is used for these screws. Figure 4: Milling Unit Assemble the milling head casing (2.2) and the milling unit holder (3), then use the drive ring (2.3) to regulate the bevel depth. On the drive ring, one unit corresponds to 1 mm. MILLING UNIT HOLDER The milling unit holder or bracket head assembly mounts to the carriage and positions the milling unit at a fixed angle. The milling unit holder must be changed to change the bevel angle. The standard SPB-3000 package includes four (4) holders -- 0º, 22.5º, 37.5º, 45º. Holders are also available for 15º, 20º, 25º, 30º, 55º, and 60º. Figure 5 shows the major features of the milling unit holder. 3.1 3.2 3.3 Holder body Bevel depth interlock Bevel depth indicator Figure 5: Milling Unit Holder 7 MACHINE COMPONENTS, CON’T RAIL The standard rail consists of two easily disconnected tip segments and two moveable end clamps, as shown in Figure 6, and spans 2 m long. For longer bevel lengths, one-meter center segments can be added between the tip segments. 4.1 4.2 4.3 4.4 Tip segment – left Tip segment – right End clamp Clamp screw Figure 6: Rail RAIL ALIGNMENT CLAMP Rail alignment clamps position and secure the rail against the work piece. Use the clamp lever, shown in Figure 7, to press the rail against the work piece and minimize the effects due to out-of-flat plate. Three rail alignment clamps are supplied with the standard SPB-3000. Rail alignment clamps are adjusted during operation. At all times, two out of three rail alignment clamps should be clamped. 5.1 5.2 5.3 5.4 Alignment clamp body Alignment clamp arms Alignment clamp lever Adjusting screw Figure 7: Rail Alignment Clamp Adjusting screw (5.4) is used to correct for work piece thickness. Proper alignment clamp operation requires a snug fit of work piece to alignment clamp. An alignment clamp can be moved only when the lever (5.3) is in the up position. Figure 7 shows the lever in the down position. 8 SETUP INSTALL THE RAIL 1. Position the rail (4) onto the work piece. The carriage should be on the edge of the rail, i.e. outside of the work area. 2. Align the rail using the alignment clamps (5). Surfaces A and B of the work piece and surfaces C and D of the rail should be in contact with corresponding alignment clamp surfaces, as shown in Figure 8. 3. Secure the rail to the work piece. Fasten the alignment clamps by lowering lever (5.3). 4. Position the end clamps (4.3) on each side of the work piece and tighten the clamp screws. This prevents the rail from moving during beveling, when the alignment clamps are being moved. Figure 8: Position of rail on work piece. INSTALL THE MILLING UNIT After mounting the rail, secure the milling unit holder with milling unit onto the carriage. NOTE: Numbers in parentheses () correspond to labels in Figures 2-7. 1. 2. 3. 4. 5. Hold the milling unit (2) so the milling head (2.5) is facing upward. Turn drive ring lever (2.4) clockwise until it stops. Select the proper milling unit holder (3) for the desired bevel angle. Loosen the bevel depth interlock (3.2). Align the bevel depth interlock with the slot in the milling head casing (2.2) and slide milling unit holder onto milling unit. 6. Turn drive ring lever counterclockwise to set bevel depth. (Scale = 1 mm) Note: It is advisable to begin with minimal bevel depth, especially at the 0º angle. 7. 8. 9. 10. 11. Tighten bevel depth interlock. Loosen interlock screws (1.4) on carriage (1). Slide milling unit holder into place. Tighten interlock screws to hold milling unit and holder in place while bevelling. Plug the milling unit into the power supply connection (1.10) on the carriage. 9 SETUP, CON’T CHANGE THE MILLING UNIT HOLDER Each milling unit holder corresponds to a fixed bevel angle. In order to change the bevel angle, the operator must change the milling unit holder. Follow the steps below to change the milling unit holder. 1. Unplug the milling unit from the carriage. 2. Remove the milling unit holder from the carriage by loosening interlock screws (1.4) and sliding out the holder. 3. Loosen the bevel depth interlock (3.2). 4. On the milling unit, rotate drive ring (2.3) clockwise, to the outermost milling head position. 5. Remove the milling unit holder from the milling unit. 6. Install desired milling unit holder on milling unit, aligning the bevel depth interlock with the slot on the milling head casing (2.2). 7. Set bevel depth, then block the movement between the holder and milling unit by tightening the bevel depth interlock; it prevents bevel depth change during milling. 8. Secure the milling unit holder, along with mounted milling unit, onto the carriage using milling unit interlock. Slide the holder in to place and secure the interlock screws. OPERATION Step-by-step operation of the Pitbull is described below. Please refer to the “Remarks” section of this manual for additional operating tips. 1. 2. 3. 4. 5. 6. Install the rail and milling unit as described in “Set-Up.” Plug the carriage in to appropriate 230V power supply with protection circuit. Switch the main switch (1.5) to ON. The Pitbull is now ready to operate. Adjust the carriage speed potentiometer (1.8) to a minimum. Switch the carriage direction switch (1.7) to the required direction of milling. With the milling head not contacting the work piece, start the main motor using the green “I” button on the milling unit switch (1.6). 7. Adjust bevel depth, if needed. A. Loosen up bevel depth interlock (3.2) using knob. B. Rotate drive ring (2.3), using lever (2.4), to move the milling head closer to the work piece. C. Clamp interlock again. 8. Increase speed slightly to gently start milling. 9. Adjust speed in order to optimize the machining process. Set the speed such that the overload indicator on the milling unit switch does not flash. Note: Short term operation with overload indicator flashing is permissible as described in the “Remarks” section of this manual. 10. Carriage movement automatically stops upon running into end clamp (4.3) or any other obstacle. 11. Adjust bevel depth for the next pass. (Follow A-C of step 7) 12. Start milling in the opposite direction using direction switch. 13. Apply this method until required bevel has been obtained. 14. Stop the milling unit by pressing the red “O” button on the milling unit switch. 10 REMARKS ALIGNMENT CLAMPS While milling, the rail (4) should be pressed down by alignment clamps (5). It is advised to always have one alignment clamp close to the present carriage position. Move the alignment clamps, one at a time, during milling so one is always near the milling machine. In order to obtain a smooth machined surface, make the last milling pass with minimum depth of cut. BEVEL DEPTH It is advised not to exceed 4 mm sinking of the milling head into the material in a single milling pass. MACHINE SPEED Operating at optimal speed maximizes efficiency, reduces wear of milling head inserts, and prevents machine overload. If the machine speed is too high for the attempted bevel, the machine will stop. Reduce the speed using potentiometer (1.8) or decrease the bevel depth using ring (2.3). Resume milling pass. FLASHING INDICATOR LIGHT Operating the machine with the overload indicator flashing temporarily is generally permissible for short periods of time (less than 1 hour). Monitor motor temperature carefully when running in this state. Do not exceed 85ºC. Turn milling motor off to cool. Do not cool by idling. CAUTION: Prolonged operation at high temperatures can cause winding damage. RESTART AFTER FAULT If, for any reason (including motor overload), the milling head (2.5) stops in the material, press and hold the green “I” button on the milling unit switch (1.6), which will make the carriage (1) move in the opposite direction. The withdrawal movement lasts as long as the button is pressed. Eliminate the cause of stoppage before resuming. Reset the control system by pressing the “O” button. Then turn on the main motor by pressing the “I” button. REMOVE OR INSTALL THE MILLING HEAD To remove the milling head: 1. Press and hold the rotation lock button on the milling unit to prevent the milling head from rotating. 2. Loosen the hub bolt in the center of the milling head. 3. Tip the milling unit to remove the head. To install the milling head: 1. Align profile on back of milling head with contour of milling brush (Item 4, page 20). 2. Secure the hub bolt. CHANGE THE MACHINING INSERTS As the machining inserts wear, they will need to be rotated or replaced. An insert can be rotated up to 3 times, so all edges are worn, before being replaced. Follow these steps to service the machining inserts: 1. Using the Insert Key, loosen the screw that holds the machining insert in place. 2. Rotate worn insert 90º or replace it if all edges are worn. 3. Slide machining insert into place. 4. Use insert key to tighten the screw. Note: It is helpful, but not necessary, to remove the milling head to change the machining inserts. 11 SAFETY GENERAL SAFETY 1. The operator should read the instruction manual and be properly trained in industrial safety. 2. Only use the beveling machine as stated in the instruction manual. 3. Do not use beveling machine if it is missing parts, or fitted with non-original spare parts. 4. Do not use the beveling machine if the power supply parameters do not match the nameplate specifications. 5. Inspect the beveling machine with attention to condition of the power cable, control elements and machining tools (inserts) . 6. Power connection must be supplied with protection circuit (grounding). 7. Do not operate the beveling machine in the presence of unauthorized persons. DETAILED SAFETY 1. Before operation, inspect electrical system condition, including power cord and plug. 2. The beveling machine must be connected to an electrical system with neutral or ground circuit and protected by a 16A fuse for the 220V supply. On a construction site, power must be supplied from a separating transformer with class II insulation. 3. Do not expose the beveling machine to rain or excessive moisture. 4. The beveling machine is not rated for use in explosion hazard zones. 5. Always wear proper eye and ear protection. Hand protection is also recommended. 6. Do not remove metal chips with bare hands. 7. Machining inserts in the milling head must be secured tight by screws. 8. If machining insert is worn, rotate insert in its seat by 90° or replace. 9. Use proper tools, as specified in the instruction manual. 10. Upon completing work, always clean the beveling machine to remove metal chips. 11. Always disconnect the power cable before performing maintenance. TECHNICAL SPECIFICATIONS Power supply ……………………………………………….230-240 VAC Power consumption ………………………………………..1.5 kW Bevelling angles ……………………………………………0°, 22.5°,37.5°,45° * * Other angles in 0-60° range on request. Max. beveling width (face) and depth of cut depending on angle ß 0°* 22.5° 30° 37.5° 45° 75° ** b (mm) 35 37 29 27 26 35 b (in) 1.38 1.45 1.14 1.06 1.02 1.38 c (mm) 35 34 26 21 18 13 c (in) 1.38 1.34 1.02 0.83 0.71 0.51 *Angle 0° enables to level sheet front, e.g. after oxy-acetylene cutting. **Angle 75° available with optional equipment. 12 Working feed speed (for steel) - up to 400 mm/min PITBULL SPB-3000 / EXPLODED VIEW / PARTS LIST Item 1 2 3 3 3 3 4 5 6 7 8 9 10 11 12 Part Number WOZ-0152-01-00-00-0 ZSP-0152-02-00-00-0 SPB-3019 SPB-3020 WSP-0152-03-10-00-0 WSP-0152-03-11-00-0 PRW-0152-04-00-00-0 PJM-0152-05-00-00-0 ZGR-0152-06-00-00-0 KLC-000007 KLC-000009 KLC-00001 SKR-0152-12-00-00-0 ZST-0152-10-00-00-0 INS-0239-32-00-00-1 Description Qty MILLING CARRIAGE ASSEMBLY 1 MILLING ASSEMBLY 1 BRACKET HEAD ASSY 45° 1 BRACKET HEAD ASSY 00° 1 BRACKET HEAD ASSY 22.5° 1 BRACKET HEAD ASSY 37.5° 1 RAIL ASSY 1 DRILLING CONTAINER ASSY 1 CHIPS DRIFT FENDER 1 HEX WRENCH S=4 1 HEX WRENCH S=6 1 HEX WRENCH S=8 1 METAL BOX 1 LABELS SET 1 SERVICE MANUAL (NOT SHOWN) 1 13 MILLING CARRIAGE ASSEMBLY WOZ-0152-01-00-00-0 / EXPLODED VIEW / PARTS LIST Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 14 Part Number LST-0152-01-01-00-0 LST-0152-01-02-00-0 AMR-0152-01-03-00-0 SLN-0152-01-04-00-0 ZSP-0152-01-05-00-0 PLY-0152-01-06-00-0 LCZ-0152-01-07-00-0 LCZ-0152-01-08-00-0 OBD-0152-01-09-00-0 UCW-0152-01-10-00-1 TLJ-0152-01-11-00-0 SRB-000219 SRB-000208 SRB-000107 SRB-000114 SRB-000125 SRB-000148 SRB-000153 SRB-000115 Description Qty CARRIAGE FRONT STRIP ASSY 1 CARRIAGE BACK STRIP ASSY 1 SHOCK ABSORBER VIBRATION ASSY 1 MOTOR FEED ASSY 1 ELECTRONIC CONTROL SYSTEM ASSY 1 CARRIAGE MAIN PLATE 1 CARRIAGE GUIDE CONNECTOR RIGHT 1 CARRIAGE GUIDE CONNECTOR LEFT 1 CARRIAGE HOUSING ASSEMBLY 1 CARRIAGE HOLDER 1 CARRIAGE REDUCER SLEEVE 1 HEX SOCKET BOLT M5x65 4 HEX SOCKET BOLT M6x14 6 HEX SOCKET BOLT M6x16 4 HEX SOCKET BOLT M6x20 7 HEX SOCKET BOLT M6x40 4 HEX SOCKET BOLT M8x20 3 HEX SOCKET BOLT M8x25 8 HEX SOCKET BOLT M6x25 4 CARRIAGE FRONT STRIP ASSEMBLY LST-0152-01-01-00-0 / EXPLODED VIEW / PARTS LIST Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Part Number LST-0152-01-01-01-0 WLK-0152-01-01-02-0 OBS-0152-01-01-03-0 WLK-0152-01-01-04-0 BLD-0152-01-01-05-0 PRT-0152-01-01-06-0 SPR-0130-20-07-00-0 LOZ-000091 LOZ-000092 PDK-000104 PRS-000003 KLK-000060 WKR-000051 SRB-000216 SRB-000154 SRB-000119 Description Qty FRONT STRIP 1 BEARING GUIDANCE SHAFT 4 BEARING HOLDER RESISTANCE 1 BEARING RESISTANCE SHAFT 2 MILLING BLOCKING 2 SPRING BAR 2 SPRING I 1.5x10x15 2 BEARING 12x32x15.9 4 BEARING 15x35x15.9 2 DECREASE ROUND WASHER 13 4 EXTERNAL RETAINING RING 12Z 6 PIN 6x20 4 SCREW M6x16 4 HEX. SOCKET BOLT M8x35 2 HEX. SOCKET BOLT M8x30 2 HEX. SOCKET BOLT M6x30 1 15 CARRIAGE BACK STRIP ASSEMBLY LST-0152-01-02-00-0 / EXPLODED VIEW / PARTS LIST Item 1 2 3 4 5 6 16 Part Number LST-0152-01-02-01-0 WLK-0152-01-01-02-0 LOZ-000091 PRS-000003 WKR-000051 PDK-000104 Description BACK STRIP BEARING GUIDANCE SHAFT BEARING 12x32x15.9 EXTERNAL RETAINING RING 12Z SCREW M6x16 DECREASE ROUND WASHER 13 Qty 1 4 4 4 4 4 SHOCK ABSORBER VIBRATION ASSEMBLY AMR-0152-01-03-00-0 / EXPLODED VIEW / PARTS LIST Item 1 2 3 4 5 Part Number KRP-0152-01-03-01-0 SLZ-0152-01-03-02-0 SPR-0130-20-07-00-0 KLK-000096 SRB-000086 Description Qty VIBRATE SHOCK ABSORBER FRAME 1 SHOCK ABSORBER SLIPPER 1 SPRING I 1.5x10x15 3 PIN DOWEL 5N 6x22 2 HEX SOCKET BOLT M5x20 2 MOTOR FEED ASSEMBLY SLN-0152-01-04-00-0 / EXPLODED VIEW / PARTS LIST Item 1 2 3 4 Part Number SLN-000062 PKL-000005 KOL-0152-01-04-02-0 WKR-000022 Description MOTOR GEAR DRIVE WHEEL Z=16, M=1.5 HEX SET SCREW M6x8 Qty 1 1 1 2 17 CARRIAGE HOUSING ASSEMBLY OBD-0152-01-09-00-0 / PARTS LIST Item 1 2 3 4 5 6 7 8 9 10 11 11.4 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 18 Part Number OBD-0152-01-09-01-1 PDS-0152-01-09-02-0 WZK-0152-01-09-03-0 WZK-0152-01-09-04-0 WZK-0152-01-09-05-0 WZK-0152-01-09-06-0 PWD-0152-01-09-07-0 PWD-0152-01-09-08-0 PWD-0152-01-09-09-0 WKL-0152-01-09-10-0 SZN-0212-10-02-00-2 DLW-000007 NPD-000004 LCZ-000012 DDA-000039 RZL-000002 PKT-000024 GNZ-000023 PKT-000022 PKT-000013 STY-000003 BLD-000002 OBJ-000001 PDK-000025 PDK-000060 WKR-000179 WKR-000183 WKR-000197 SRB-000113 WKR-000379 Description Qty CARRIAGE HOUSING 1 CONTACTOR BASE 1 CONTROLLER WIRE ASSY 1 MAIN SWITCH-KEY WIRES 1 SAFETY SWITCH WIRES 1 MOTOR SOCKET WIRES 1 CONTACTOR LEAD ASSY 1 BODY EARTH CONDUCTOR ASSY 1 MOTOR SOCKET EARTH CONDUCTOR 1 POTENTIOMETER INSERT BRAKING 1 POWER CORD 230V 3X1 1 STRAIN RELIEF PG11 1 DUAL PUSH-BUTTON DRIVE M22 1 CONNECTOR FIX M22-A 1 RED DIODE LED 18-30V 1 DISCONNECT 1 RED-YELLOW HANDWHEEL 1 SOCKET 16A 1 POTENTIOMETER HANDWHEEL 20 1 HANDWHEEL CK 1032 1 MINIATURE CONTACTOR MOTOR 1 CABLE CLAMP 9.8-11.8 1 HOLDER FOR FIX LEADS 9 2 ROUND WASHER 10.5 1 SPRING WASHER 4.3 1 SCREW M3x12 4 SCREW M4x10 4 SCREW M5x16 4 HEX. SOCKET BOLT M6x20 2 SCREW 2.9x16 2 CARRIAGE HOUSING ASSEMBLY OBD-0152-01-09-00-0 / EXPLODED VIEW 19 MILLING ASSEMBLY ZSP-0152-02-00-00-0 / EXPLODED VIEW / PARTS LIST 20 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Part Number SLN-0152-02-01-00-0 GLW-0152-02-02-00-0 UCW-0152-02-03-00-0 ZBI-0152-02-04-00-0 KRP-0152-02-05-00-1 PKR-0152-02-06-00-1 WSP-0152-02-07-00-1 PWD-0152-02-08-00-0 SPB-3010 OSL-0152-02-10-00-0 DLW-000007 PRS-000190 PRP-000003 NKR-000018 PDK-000016 PDK-000043 PDK-000048 PDK-000051 PDK-000065 WKR-000184 WKR-000341 SRB-000107 SRB-000147 SRB-000221 PRS-000006 PRS-000217 WKR-000193 SPB-3011 Description MOTOR 230V/240V:50/60HZ HEAD ASSY MILLING HOLDER ASSY MILLING BRUSH CAN FRAME CAN COVER BRACKET CONDENSER ASSY MOTOR LEAD ASSY MILLING HEAD MOTOR GUARD ASSY STRAIN RELIEF PG11 SEAL O-RING 72x2 SNAP BUSHING LA6 HEX. NUT M6 ROUND WASHER 4.3 SPRING WASHER 4.1 SPRING WASHER 6.1 SPRING WASHER 8.2 SPRING WASHER 8.4 SCREW M4x12 SCREW M4x20 HEX. SOCKET BOLT M6x16 HEX. SOCKET BOLT M8x20 HEX. SOCKET BOLT M10x25 INTERNAL RETAINING RING 17 W SEAL O-RING 45x8 SCREW M4x8 CERMET INSERT Qty 1 1 1 1 1 1 1 1 1 1 1 1 1 4 2 2 4 4 1 5 3 4 4 1 1 1 2 10 HEAD ASSEMBLY GLW-0152-02-02-00-0 / EXPLODED VIEW / PARTS LIST Item 1 2 3 4 5 6 7 8 9 Part Number KRP-0152-02-02-10-0 PRS-0152-02-02-20-0 BLD-0152-02-02-03-0 TLJ-0152-02-02-04-0 SPR-0152-02-02-05-0 WKR-0152-02-02-06-0 WKR-0152-02-02-07-0 GLK-000006 PRS-000232 Description FRAME HEAD WELDING DRIVING RING MILL BLOCKADE SLEEVE BLOCKADE MILL SPRING 8x14.5x0.8 SPECIAL SCREW M6x16 SPECIAL SCREW M8x12 OVAL KNOB SEAL O-RING 77x3 Qty 1 1 1 1 1 3 3 1 1 21 RAIL ASSEMBLY PRW-0152-04-00-00-0 / EXPLODED VIEW / PARTS LIST Item 1 2 3 4 5 22 Part Number SGM-0152-04-01-00-0 SGM-0152-04-02-00-0 ZCS-0152-04-03-00-0 SPB-3017 SRB-0152-04-05-00-0 Description RAIL SEGMENT, LEFT ASSY RAIL SEGMENT, RIGHT ASSY END CLAMP RAIL ALIGNMENT CLAMP (to 30mm) CLAMP SCREW Qty 1 1 2 3 2 RAIL ALIGNMENT CLAMP SPB-3017 / EXPLODED VIEW / PARTS LIST Item 1 2 3 4 5 6 7 8 9 10 11 12 Part Number KRP-0152-04-04-01-1 RAM-0152-04-04-02-0 LCZ-0152-04-04-03-0 TLJ-0152-04-04-04-0 SRB-0152-04-05-00-0 DZW-0178-09-00-00-0 KLK-000098 SRB-000138 PRS-000011 PDK-000105 NKR-000002 PDK-000046 Description FRAME, ALIGNMENT CLAMP ARM, ALIGNMENT CLAMP ECCENTRIC GUIDE SET BLOCK ECCENTRIC SLEEVE SPECIAL SCREW WITH GLOBULE SPOKE HANDLE ASSY DOWEL PIN 16Nx6x40 HEX. SOCKET BOLT M6x8 EXTERNAL RETAINING RING- 20Z ROUND WASHER 21 HEX. NUT M10 SPRING WASHER 6.1 Qty 1 1 1 1 1 1 1 2 1 1 1 2 23 WIRING DIAGRAM 24 OPTIONAL EQUIPMENT Part Number SPB-3018 SPB-3016 SPB-3021 SPB-3022 SPB-3023 SPB-3024 SPB-3025 SPB-3026 SPB-3027 Description RAIL ALIGNMENT CLAMP FOR 60mm ASSY RAIL SEGMENT, CENTER (L=1.2) BRACKET HEAD ASSY 15° BRACKET HEAD ASSY 20° BRACKET HEAD ASSY 25° BRACKET HEAD ASSY 30° BRACKET HEAD ASSY 55° BRACKET HEAD ASSY 60° BRACKET HEAD ASSY, to 75° 25 WARRANTY LIMITED WARRANTY MODEL ___________________________ SERIAL NO. ________________________ DATE PURCHASED: _________________ FOR A PERIOD OF TWELVE (12) MONTHS FROM DELIVERY, BUG-O SYSTEMS WARRANTS TO THE ORIGINAL PURCHASER (DOES NOT INCLUDE AUTHORIZED DISTRIBUTORS), THAT A NEW MACHINE IS FREE FROM DEFECTS IN MATERIAL AND WORKMANSHIP AND AGREES TO REPAIR OR REPLACE, AT ITS OPTION, ANY DEFECTIVE PARTS OR MACHINE. THIS WARRANTY DOES NOT APPLY TO MACHINES, WHICH AFTER OUR INSPECTION, ARE DETERMINED TO HAVE BEEN DAMAGED DUE TO NEGLECT, ABUSE, OVERLOADING, ACCIDENT OR IMPROPER USAGE. ALL SHIPPING AND HANDLING CHARGES WILL BE PAID BY CUSTOMER. BUG-O SYSTEMS MAKES NO WARRANTY OF MERCHANTABILITY AND MAKES NO OTHER WARRANTY, EXPRESSED OR IMPLIED, BEYOND THE WARRANTY EXPRESSLY SET FORTH ABOVE. BUYER’S REMEDY FOR BREACH OF WARRANTY, HEREUNDER, SHALL BE LIMITED TO REPAIR OR REPLACEMENT OF NON-CONFORMING PARTS AND MACHINES. UNDER NO CIRCUMSTANCES SHALL CONSEQUENTIAL DAMAGES BE RECOVERABLE. HOW TO OBTAIN SERVICE: IF YOU THINK THIS MACHINE IS NOT OPERATING PROPERLY, RE-READ THE INSTRUCTION MANUAL CAREFULLY, THEN CALL YOUR AUTHORIZED BUG-O DEALER/DISTRIBUTOR. IF HE CANNOT GIVE YOU THE NECESSARY SERVICE, WRITE OR PHONE US TO TELL US EXACTLY WHAT DIFFICULTY YOU HAVE EXPERIENCED. BE SURE TO MENTION THE MODEL AND SERIAL NUMBERS. 26