Transcript
UK
Subject to change
UK
USERS MANUAL Art.No. CTM6028 12/2006
PKW-160N
www.servotool.nl
0605-09
UK
Exploded view 5 4
6
Fig.1
2 1
4
3
5
2 1
3
Fig.2
Spare parts list PKW-160N
A
B
C
Fig.3
02
Powercraft
Powercraft No. 406680 406681 406682 406683 406684 406709 406686 Powercraft
Description Switch Graphite brush Line print Collet chuck 3,2 mm Collet chuck 2,4 mm Ring Blocking knob
Ref. No. 1 2 3 3 4 5 15
UK
UK
CE
DECLARATION OF CONFORMITY (UK)
We declare under our sole responsibility that this product is in conformity with the following standards or standardized documents
EN50144-1:1998 + A11 :2002,EN50144-2-3:2002 + A1 :2002 + A2:2003, EN55014-1, EN55014-2, EN61000-3-2, EN61000-3-3 in accordance with the regulations:
1 2
98/37/EEC, 73/23/EEC, 89/336/EEC Fig.4a
from 01-01-2006 ZWOLLE NL
+ – W. Kamphof Quality department It is our policy to continuously improve our products and we therefore reserve the right to change the product specification without prior notice.
+ –
Servotool BV • Lingenstraat 6 • 8028 PM Zwolle • The Netherlands
+
–
–
+
Fig.4b
14
Powercraft
Powercraft
03
UK
UK
5. MAINTENANCE Make sure that the machine is not live when carrying out maintenance work on the motor The Powercraft machines have been designed to operate over a long period of time with a minimum of maintenance. Continuous satisfactory operation depends upon proper machine care and regular cleaning.
Fig.5
Cleaning Regularly clean the machine housing with a soft cloth, preferably after each use. Keep the ventilation slots free from dust and dirt. If the dirt does not come off use a soft cloth moistened with soapy water. Never use solvents such as petrol, alcohol, ammonia water, etc. These solvents may damage the plastic parts. Lubrication The machine requires no additional lubrication. Faults Should a fault occur, e.g. after wear of a part, please contact the service address on the warranty card. In the back of this manual you find an exploded view showing the parts that can be ordered.
Fig.6
Environment To prevent damage during transport the machine is delivered in sturdy packaging. The packaging is made of recyclable material wherever possible, so make use of the possibility of recycling the packaging. Faulty and/or discarded electrical or electronic apparatus have to be collected at the appropriate recycling locations.
Fig.7
Guarantee The guarantee conditions can be found on the separately enclosed guarantee card.
Fig.8
04
Powercraft
Powercraft
13
UK
UK Felt wheels The felt wheels or tip should be screwed on the mandrel. Material Steel Aluminium, brass Plastic
Speed setting 5 3 5
Sanding bands and disc Material Wood Steel Aluminium, brass Plastic
Fig.9 Speed setting 6 1 3 1
Stainless steel brushes and bristle brush Material Stone, shell Aluminium, brass
Speed setting 2 2
Fig.10
High speed cutter, Diamond wheel point and Drill Material Stone, shell Steel Aluminium, brass Plastic
Speed setting Max 3 6 1
Fig.11
Abrassive disc Material Steel Aluminium, brass Plastic
Speed setting 5 3 5
Tile cutting set Fig. 5 With help of a special accessory the combitool can be used for cutting tiles (a special cutter for tiles is also enclosed). Like this the combitool can cut easily shapes from ceramic tiles (apertures for wall sockets etc.).
12
Powercraft
Powercraft
05
UK
UK
COMBITOOL PKW-160N Carefully read this manual before using the machine. Make sure that you know how the machine functions and how to operate it. Maintain the machine in accordance with the instructions to make sure it functions properly. Keep this manual and the enclosed documentation with the machine. Intended use This appliance is developed for DIY-use and can be used e.g. for drilling small holes in wood or synthetic materials, engraving of glass, grinding of bolts, polishing smooth surfaces etc. Contents: 1. Machine data 2. Safety instructions 3. Assembly and operation 4. Accessories for the combitool 5. Maintenance
Mounting the stand for the combitool Fig. 4b • Mount the stand on the side of a workbench or worktop with a maximum thickness of 55 mm. • The height of the stand is adjustable. Loosen the top tube of the stand by turning it anticlockwise. Draw the tube out to its maximum height and secure it by turning the tube clockwise. • The height of the suspension bracket is adjustable by loosening the black knob. After adjusting the suspension bracket to the correct height, retighten the knob. • Attach the Combitool to the suspension bracket of the stand; this suspension bracket can be turned 360°.
4. ACCESSORIES FOR THE COMBITOOL Powercraft does not deliver spare accessories for the Combitool. The Combitool is designed to use the standard accessories (with collet diameter 3,2 or 2,4 mm) of Dremel, Black & Decker, Bosch or Proxxon. Always check that the maximum rpm of the accessory is suitable for the maximum speed of the Combitool.
1. MACHINE DATA Technical specification Voltage Frequency Power input No load speed/min Capacity of collet Weight Lpa(sound pressure) Lwa(sound power) Vibration value
Never operate the axle locking button if the engine is still rotating.
Some hints in regard to speed Always practice on a piece of scrap to choose the correct accessory and the optimum operational speed.
230 V~ 50 Hz 160 W 5000 - 35000 3.2 + 2.4 mm 0.66 kg 72.4 dB(A) 85.4 dB(A) 1.33 m/s2
• • •
Use low speed (with respect to high temperatures) with plastics and other materials with a low melting temperature. Use low speed (with respect to damaging the brushes) during cleaning, polishing and brushing. Use high speed when working with steel or iron.
Tip for cutting: Use paraffin or other suitable lubricant on the cutter to prevent the cut material from adhering to the cutter teeth.
The package contains: 1 Combitool 1 Flexible shaft 1 Stand 1 Collet spanner 40 Accessories 1 Tile cutting set 1 Tile cutter 1 Case 1 Users manual 1 Guarantee card
Grinding stones When using a grinding stone the first time, use the dressing stone to balance it. The dressing stone can also be used for cleaning the surface or to give the grinding stone a special shape. Material Stone, shell Steel Aluminium, brass Plastic
Speed setting 1 5 2 1
Check the machine, loose parts and accessories for transport damage.
06
Powercraft
Powercraft
11
UK
UK • Compare the maximum number of revolutions allowed of the accessories with the number of revolutions of the machine. • When you put the machine away the engine must be switched off and moving parts must have reached a standstill. • Never attach an assembly spanner to your machine with a piece of string or anything similar. • Never use the axle locking button if the machine is operating. • Make sure that the collet diameter is the same as the axle diameter of the accessory. • Use a clamping device for securing the work piece. • Keep your hands away from the work piece.
3. ASSEMBLY AND OPERATION
Features Fig. 1 1. Collet chuck 2. Ring 3. Spindle lock 4. Speed adjusting wheel 5. Clip 6. On/Off switch
2. SAFETY INSTRUCTIONS The following pictograms are used in these instructions for use:
Before assembly always remove the plug from the mains.
In accordance with essential applicable safety standards of European directives
Operation Fig. 2 Press down the spindle lock button (2) and hold it down. Using the collet spanner you can undo the collet (1). Put the accessory in its place. Hold down the spindle lock button when you fasten the collet with the collet spanner.
Class II machine - Double insulation - You don't need any earthed plug. Denotes risk of personal injury, loss of life or damage to the tool in case of nonobservance of the instructions in this manual.
Never operate the spindle lock button if the engine is still rotating. Denotes risk of electric shock. Operation Fig.2 • Switch on the machine by engaging the on/out switch (A). By adjusting the adjusting wheel (B) you can regulate the speed of the Combitool.
Immediately unplug the plug from the mains electricity in the case that the cord gets damaged and during maintenance
The number of revolution of the machine can be electronically set Too high a load at a low speed of the Combitool can burn out the engine. Wear ear protection Holding and guiding the tool Fig. 3 • For precision work (engraving): pencil grip (A) • For rough work (grinding): paring knife hand grip (B) • When you need to keep the tool parallel to the work surface (e.g. using a cut-off wheel): 2 hand golf grip (C)
Wear eye protection
Read the users manual. Faulty and/or discarded electrical or electronic apparatus have to be collected at the appropriate recycling locations.
Mounting the flexible shaft Fig. 4a • Screw the black ring off the chuck and remove it. • Mount the flexible shaft on the Combitool, placing the inner shaft (1) in the chuck. The black ring of the flexible shaft (2) can then be fastened onto the Combitool.
10
Powercraft
Powercraft
07
UK
UK General safety instructions Attention! When using electric machines always observe the safety regulations applicable in your country to reduce the risk of fire, electric shock and personal injury. Read the following safety instructions and also the enclosed safety instructions.Keep these instructions in a safe place! 1. 2.
3. 4.
5. 6.
7.
8.
9. 10.
11.
12.
13. 14.
08
Keep work area clear. Cluttered areas and benches invite injuries. Consider work area environment. Do not expose power tools to rain. Do not use power tools in damp or wet locations. Keep work area well lit. Do not use power tools in presence of flammable liquids or gases. Guard against electric shock. Prevent body contact with grounded surfaces (e.g. pipes, radiators, refrigerators). Keep visitors away. Visitors should be kept away from the work area at all times. Do not let visitors handle the Combitool at any time. Store unused tools. When not in use keep tools out of reach of children. Store in a dry and secure location. Do not force tool. Do not apply undue pressure as this may affect performance and may cause damage to the machine. Forcing the job also increases the potential for accidents. Use right tool. Do not force small tools or attachments to do the job of heavy duty tool. Do not use a tool for purposes not intended. Dress properly. Do not wear loose clothing or jewellery. They can be caught in moving parts. Rubber gloves and nonskid footwear are recommended when working outdoors. Wear protective hair covering to contain long hair. Use safety glasses. Also use face or dust mask when operation is dusty. Connect dust extraction equipment If devices are provided for the connection of dust extraction and collection facilities ensure these are connected and properly used. Do not abuse cord. Never carry tool by cord or yank it to disconnect it from electrical socket. Keep cord from heat, oil and sharp edges. Secure work. Use clamps or a vice to hold work. It's safer than using your hand and it frees both hands to operate tool. Do not overreach. Keep proper footing and balance at all times. Maintain tools with care. Keep tools sharp and clean for better and safer performance. Follow instructions for lubricating and changing accessories. Inspect tool cords periodically and, if damaged, have repaired by authorized service facility. Inspect extension cords periodically and replace if damaged. Keep handles dry, clean and free from oil and grease.
Powercraft
15. Disconnect tools. When not in use, before servicing and when changing accessories such as blades, bits and cutters. 16. Remove adjusting keys and wrenches. Form the habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on. 17. Avoid unintentional starting. Do not carry plugged-in tools with finger on switch. Be sure switch is off when plugging in. 18. Outdoor use extension cords. When tool is used outdoors, use only extension cords intended for use outdoors and so marked. Always use tool in conjunction with a residual circuit breaker device. 19. Stay alert. Watch what you are doing. Use common sense. Do not operate tool when you are tired. 20. Check damaged parts. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced by an authorized service centre unless otherwise indicated elsewhere in this instructions manual. Have defective switches replaced by an authorized centre. Do not use tool if switch does not turn on and off. 21. Warning. The use of any other accessory or attachment other than recommended in this operation instructions or the catalogue may present a risk of personal injury. 22. Have your tool repaired by an expert. This appliance is manufactured to very high standards and meets relevant safety regulations. Repairs should only be done by a suitable qualified electrical engineer or otherwise. 23. Hearing protection should be worn. Electrical safety
Always check that the power supply corresponds to the voltage on the rating plate. Your machine is double insulated in accordance with EN 50144; therefore no earthwire is required. Using extension cables Only use an approved extension cable suitable for the power input of the machine. The minimum conductor size is 1.5 mm2. When using a cable reel always unwind the reel completely. • When the mains cord is damaged, it has to be replaced by an authorized repair centre, to prevent dangerous situations. • Always keep the cord away from the moving parts of the machine. • In the case of locking, switch the machine off immediately and remove the plug from the mains. Powercraft
09
