Transcript
June 1, 2017 Lit. No. 70453, Rev. 00
V-Maxx™ G2 Hopper Spreader VX-1500 Parts List
A DIVISION OF DOUGLAS DYNAMICS, LLC
VX-1500 HOPPER SPREADER
HOPPER ASSEMBLY
5
15 19 11
18 6
14
21
4 2
20
8 7
16 17
1
13
3 13 9
10
29 3 12
Lit. No. 70453, Rev. 00
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VX-1500 HOPPER SPREADER
ROTATING AUGER CAN CAUSE SERIOUS INJURY OR DEATH
22
• Keep arms, hands, and loose clothing away from auger.
ROTATING AUGER CAN CAUSE SERIOUS INJURY OR DEATH
22
• Shut off control and unplug spreader before servicing.
D6335
• Keep arms, hands, and loose clothing away from auger. • Shut off control and unplug spreader before servicing.
D6335
23
28
24 25 • DO NOT EXCEED GVWR OF VEHICLE • DO NOT OVERLOAD SPREADER • LOAD SPREADER EVENLY
27 D6546
26
• Read Owner’s Manual for Installation Instructions. • Secure spreader to truck with ratchet straps. • Anchor spreader securely to truck body with bolt kit provided to prevent slipping or sliding. • Routinely check straps and handware to make sure they are secure. D6548
NO STEP
ROTATING PARTS AND FLYING OBJECTS CAN CAUSE INJURY OR DEATH • Keep hands, arms, feet and loose clothing away • Shut off power ans stop engine before servicing • Read owners manual before operating. • Keep bystanders at least 60 ft away.
• Slippery Surface When Wet. • May Cause Severe Injury D6545
D6544
Hopper Assembly Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Part D5500 D5503 D5508 D5510 D5511 D5512 D5517 D6138 D6165 D6166 D6509 75673 D6584 D6815 D6874
Qty 1 1 4 1 1 1 1 1 1 1 4 1 20 2 6
Description Hopper, 1.4 cu yd, Yellow Discharge Baffle Extension Flat Inverted V Backing Plate Inverted V Tarp Kit 72 x 43 Top Screen Discharge Baffle 5/16-18 Locknut 5/16 Flat Washer 5/16-18 x 1 Hex Head Cap Screw 5/16 Rubber Coated Clamp Vibrator Kit 3/8-16 Serrated Flange Nut Bolt Plate, 4-Bolt 1/4 x 1-1/2 Driller Screw w/Washer
Item 18 6
D5512 D6509
72 x 43 Top Screen
D5510
4
D5508 D6584
Description 3/8-16 x 1 Hex Head Cap Screw 3/8 Flat Washer Top Screen Kit Top Screen Hardware Kit Inverted V Kit Inverted V Hardware Kit Label − Warning, Rotating Auger Label − Warning, Hands and Feet Label − Warning, Do Not Overload Label − Warning, Owner's Manual Label − Warning, No Step Label − Warning, Rotating Parts Label − Warning, Before Operating Label − SnowEx® V-Maxx™ G2
19
83719
1
Top Screen Hardware Kit
5/16 Rubber Coated Clamp
15
D6874
4
1/4 x 1-1/2 Driller Screw w/Washer
1
Inverted V Hardware Kit
2 16
Bolt Plate, 4-Bolt 3/8 x 1 Stud Cover, Plastic
83714 Inverted V Kit 1
Inverted V
4 16
Flat Inverted V Backing Plate 3/8-16 Serrated Flange Nut
Item 21 3 13
Qty 4 4 1 1 1 1 1 1 1 1 1 1 1 2
83719 Top Screen Hardware Kit
Item 20 4
Part D4121 D4125 83713 83719 83714 83721 D6335 D6192 D6546 D6548 D6545 D6544 D6194 83691
83713 Top Screen Kit 1
Item 19 11
Item 16 17 18 19 20 21 22 23 24 25 26 27 28 ns
21
83721
83721 Inverted V Hardware Kit
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14 29
3
D6815 T30820
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VX-1500 HOPPER SPREADER
MOUNTING HARDWARE
7 1 2 3
8 5
4 6
Mounting Hardware Item 1 2 3 4
Part D4116 D4119 D4120 D4121
Qty 4 4 4 4
Lit. No. 70453, Rev. 00
Description 1/2-13 x 1-1/2 Hex Cap Screw 1/2 Flat Washer 1/2-13 Locknut 3/8-16 x 1 Hex Cap Screw
Item 5 6 7 8
4
Part D4124 D6536 D6537 D6856
Qty 4 1 1 1
Description 3/8 Locknut Adjustable Stop Bracket, Right Adjustable Stop Bracket, Left V-Maxx™ Ratchet Straps (pkg of 4)
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VX-1500 HOPPER SPREADER
FRAME ASSEMBLY 8 4
8
1
5
6
8
9 3
7
2
Frame Assembly Item Part 1 D5504 2 D5505-1 3 D5506-1 4 D5507 5 D6158
Qty 1 2 1 2 2
Lit. No. 70453, Rev. 00
Description Item Part Auger Drive Mounting Plate 6 D6468 Side Frame 7 D6514 Rear Apron 8 D6528 Front Facia 9 D6529 #10-32 Locknut SS = Stainless Steel
5
Qty 2 1 14 2
Description 1/4 Wire Loom Adhesive Clamp CHMSL Brake Light 1/2-13 x 1 Hex Cap Screw #10-32 x 1-1/4 Philips Head Screw SS
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VX-1500 HOPPER SPREADER
AUGER DRIVE ASSEMBLY
14
11
16 5
6
15
12
4
20 19
21
16
3 10
23
18 9 22
7 8 19 24 13
1
18
2 17
Lit. No. 70453, Rev. 00
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VX-1500 HOPPER SPREADER
Auger Drive Assembly Item 1
Part D6854
2 3 4 5 6 7 8 9 10 11 12
T15016 D5383 F50957 D5514 D5520 D6825 D5532 D5533 D5535 D6105 94299
Qty Description 4 1/4-20 x 1 Hex Cap Screw Serrated Flange 4 2 1 1 1 1 2 1 4 1 1
1/4-20 Locknut 1" 2-Bolt Flange Bearing Auger Motor Cover Spinner Drive Mount Plate 5 x 57 x 5-8" Auger 1/3 HP Motor, 1750 RPM Jaw Coupling Hub Jaw Coupling Spider 1/2-13 Serrated Flange Nut Flexible Draw Latch Grommet
Item 17 D6854
4
1/4-20 x 1 Hex Cap Screw Serrated Flange
2 13
T15016 D6452
4 4
1/4-20 Locknut 3/8-16 x 1 Hex Cap Screw Serrated Flange
2 1
Jaw Coupling Hub Jaw Coupling Spider
Item 22 D5532 D5533
Part D6452
Qty Description 4 3/8-16 x 1 Hex Cap Screw Serrated Flange
14 15
D6528 D6553
4 2
1/2-13 x 1 Hex Cap Screw Serrated #10 x 3/4 Hex Washer Head Slotted Screw
16 17 18 19 20 21 22 23
D5706 99798* D6873 D7164 T20315 T30742 83716 83717
8 1 3 2 1 1 1 1
5/16-18 Serrated Flange Nut Transmission 80:1 Kit 3/16 x 1-1/4 Keystock 1/4-20 x 3/4 Square Head Set Screw 1-1/16 Shaft Collar w/ Set Screw 1" Flat Washer Coupler Kit Bearing Kit
99798* Auger Transmission Kit
1
8 9
Item 13
18 24
D6873 10923
2 1
3/16 x 1-1/4 Keystock Transmission 80:1 NMRV 040
2 2
3/16 x 1-1/4 Keystock 1/4-20 x 3/4 Square Head Set Screw
83716 Coupler Kit
Item 23
18 19
D6873 D7164
83717 Bearing Kit
3 D5383 1 1" 2-Bolt Flange Bearing 10 D5535 2 1/2-13 Serrated Flange Nut * If replacing early style black transmission, also order PN 83723 Transmission Adapter Kit.
Lit. No. 70453, Rev. 00
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VX-1500 HOPPER SPREADER
SPINNER DRIVE ASSEMBLY 13
3
17 5
20
15
14
6
12 16
30 24 1
18 11
4 19
10
27 22
7
23
29
9 2
2
8 28 25 31 21 16 10
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VX-1500 HOPPER SPREADER
83718 Spinner Drive Assembly Item 1 2 3 4 5
Part D4135 T15016 D5502 D5518 D5536
Qty 1 7 1 1 2
Description .093 x 2-3/8 Hairpin Cotter 1/4-20 Waxed Locknut Spinner Drive Cover Spinner Drive Enclosure 3/8 x 5/16 Hex Cap Screw Socket Shoulder
6 7
D6107 D6131
1 4
8:1 Worm Gear Transmission 1/4-20 x 1/2 Hex Cap Screw Serrated Flange SS
8
D6132
4
1/4-20 x 3/4 Hex Cap Screw Serrated Flange SS
9 10 11 12
D6133 D6138 78413 D6172
1 6 1 2
5/16-18 x 1/2 Hex Cap Screw 5/16-18 Locknut Spinner Harness #10-32 x 5/8 Hex Cap Screw Serrated Flange w/Patch
13 14 15
D6198 D6232 D6467
1 1 6
Latch Keeper Motor Drive Coupler 1/4 x 3/4 x 1/2 Retainer
1
Spinner Harness
Item 11
T15016 D6133 D6823 D6107 D6131
Qty Description 8 5/16-18 x 1-1/2 Hex Cap Screw 1 #10 x 3/4 Hex Washer Head Slotted Screw
18 19 20 21 22 23 24 25 26 27
D6563 21651 D6819 D6820 D6823 D6824 D6827 D6832 D6833 D6854
1 1 1 1 1 1 1 1 1 3
1/2 x 20 Bent Pin #2 Rubber Grommet Spinner Drive Enclosure Cover Spinner Guard Tube 12 x 5/8 Spinner 5/8 x 1 x 7-5/8 Spinner Hub Spinner Motor Material Chute Spinner Deflector 1/4-20 x 1 Hex Cap Screw Serrated Flange SS
28 29 30 31
F50438 99797 83722 D6165
2 1 1 4
Tube Plug, 1" Round Spinner Hub Kit Spinner Transmission Kit 5/16 Flat Washer
1
#2 Rubber Grommet
1 3
5/8 x 1 x 7-5/8 Spinner Hub 1/4-20 x 1 Hex Cap Screw Serrated Flange SS
D6172
2
#10-32 x 5/8 Hex Cap Screw Serrated Flange w/Patch
14 D6232 SS = Stainless Steel
1
Motor Drive Coupler
19
21651
99797 Spinner Hub Kit 3 1 1
1/4-20 Waxed Locknut 5/16-18 x 1/2 Hex Cap Screw 12 x 5/8 Spinner
1 4
8:1 Worm Gear Transmission 1/4-20 x 1/2 Hex Cap Screw Serrated Flange SS
Item 30 6 7
Part D6524 D6553
78413 Spinner Harness
Item 29 2 9 22
Item 16 17
23 27
D6824 D6854
83722 Spinner Transmission Kit
Lit. No. 70453, Rev. 00
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VX-1500 HOPPER SPREADER
CONTROL AND ELECTRICAL COMPONENTS 8
1
9 11
12
13
10
2
3
4
5
7 6
Not drawn to scale. Lit. No. 70453, Rev. 00
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ELECTRICAL CONTROL & HARNESSES 14 13
Cables & Harnessing / Electrical Enclosure Assembly Item 1 2 3 4 5
Part 78402 83688 83697 78415 78413
Qty 1 1 1 1 1
Description Vehicle Side Harness Kit Cable Assy, Hopper Cable Assy, Module to Auger Motor Cable Assy, Spinner Motor, Hopper Harness, Spinner Chute
69902 76057 99759 22511
1 1 1 1
Vehicle Control Harness Vehicle Harness Assy (incl. item 10) Plug Cover 22" Battery Cable – Red
Item 1 8 9 10 11
Item 6 7 ns ns
Part 78382 78385 99775 57116
Qty 1 1 1 1
Description Vibrator Harness Assembly Cable Assy, Mod. to Isolated Stud Cable Boot – 8-pin Bracket, Cable Boot
78402 Vehicle Side Harness Kit 12 13 ns ns
95836 95837
1 1 6 10
Fuse, 100 Amp Fuse Holder/Isolated Stud Block Cable Tie, HD Cable Tie, 15.35"
1
Spreader Module, 5-Post
Electrical Box Components 13
95837
1
Lit. No. 70453, Rev. 00
Fuse Holder/Isolated Stud Block 14 52375 ns = not shown
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VX-1500 HOPPER SPREADER
ELECTRICAL CONTROL & HARNESSES
1
4
3 2
5 9 8
6 7
Cab Control Item 1 2
Part 52430 52345
Qty Description 1 Cab Control Kit 1 Cab Control Bracket Kit
Item 1 2
Item 3
Part 52432
Qty Description 1 Cab Control 2-Knob
52430 Cab Control Kit 52345
1
Cab Control Bracket Kit
4
1 1 3
5
4
Bracket, Control Inner Bracket, Control Outer #10 x 3/8 Pan Head Tapping Screw SS #8 x 3/8 Pan Head Machine Screw
Item 2
3
52432
1
Cab Control 2-Knob
6
2
1/4-20 x 1/2 Pan Head Machine Screw SS – Black
7 8 9
2 2 2
1/4 Shoulder Washer SS – Black 1/4 Lock Washer SS 1/4-20 Hex Nut G5 – Black
52345 Cab Control Bracket Kit
SS = Stainless Steel
Lit. No. 70453, Rev. 00
G = Grade
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ELECTRONIC ASSEMBLY COMPONENTS
17 4 3
11
10
5
6 11
2
1
6
2
7 8
12
15
15
2 6
18
16 13
9
14
99789 Electronic Assembly Item 1 2 3 4 5 6 7 8 9 10
Part 57966 83641 56999 78263 57029 D6584 99254 99195 D6105 52375
Qty 2 7 1 2 1 7 3 9 1 1
Description Item 1/4-20 x 1-1/4 Hex Cap Screw SS 11 3/8-16 x 1-1/4 Serrated Flange Screw G5 12 Bracket, Support Top 13 1/4-20 Well Nut 14 Bracket, Support Bottom 15 3/8-16 Serrated Flange Nut 16 Switch, Push Button, MO 17 Break Thru Plug 18 Flexible Draw Latch ns Module, Spreader 5-Post, 12V
Item 18 12 13 14
57014 1 Cover D6198 1 Latch Keeper 43554 1 12" Lanyard Loop SS = Stainless Steel
Lit. No. 70453, Rev. 00
Part 78436 57014 D6198 43554 D6553 T15133 95837 57016 83698
Qty 4 1 1 1 3 1 1 1 1
Description 1/4-20 x 1/2 Washer Machine Screw SS Cover Latch Keeper 12" Lanyard Loop #10 x 3/4 Washer Head Slotted Screw 1/4-20 Serrated Flange Nut Fuse Holder/Isolated Stud Block Cover Assembly Labels Electronic Assembly
3 1
#10 x 3/4 Washer Head Slotted Screw 1/4-20 Serrated Flange Nut
57016 Cover Assembly 15 16 ns = not shown
13
D6553 T15133
G = Grade
June 1, 2017
TrynEx International 531 Ajax Drive Madison Heights, MI 48071-2429 www.snowexproducts.com
A DIVISION OF DOUGLAS DYNAMICS, LLC
Copyright © 2017 Douglas Dynamics, LLC. All rights reserved. This material may not be reproduced or copied, in whole or in part, in any printed, mechanical, electronic, film or other distribution and storage media, without the written consent of TrynEx International. Authorization to photocopy items for internal or personal use by TrynEx International outlets or spreader owner is granted. TrynEx International reserves the right under its product improvement policy to change construction or design details and furnish equipment when so altered without reference to illustrations or specifications used. TrynEx International or the vehicle manufacturer may require or recommend optional equipment for spreaders. Do not exceed vehicle ratings with a spreader. TrynEx International offers a limited warranty for all spreaders and accessories. See separately printed page for this important information. The following are registered (®) or unregistered (™) trademarks of Douglas Dynamics, LLC: SnowEx ®, TrynEx ®, V-Maxx™.
Printed in U.S.A. Lit. No. 70453, Rev. 00
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