Transcript
LIFECYCLE® GX GROUP CYCLE BIKE GEC-ALLLX-01, GEC-ALLLX-02 and GEH-ALLXX-02
PARTS MANUAL 01.27.14
Table of Contents
Console Assembly (CN)
3
Base Electronics (BE)
4
Cable Management (CM)
5
Drive System (DS) Drive Belt and Crankshaft Assembly Flywheel and Hub Assembly Idler Assembly
6 7 8
Handlebar Mechanism (HM)
9
Shrouds, Covers, and Gaskets (SC)
10
Stabilizer Assembly (SA)
11
Seat Mechanism (SM)
12
Wiring
14
Miscellaneous Item
Part Number
Description
MISC-001 GEB, GED, GEH
0017-00008-0204
Arctic Silver Touch-Up Paint: Aerosol Spray Can
MISC-002 GEB, GED, GEH
0017-00008-0205
Arctic Silver Touch-Up Paint: 0.5 Oz. Bottle w/Applicator
2
Alpha Code
Console Assembly (CN) Exploded View CN-001
CN-002
CN-003
CN-004 CN-006 CN-005
Parts List Item
Alpha Code
Part Number
Description
CN-001
GEB, GED, GEE, GEH
GECLCD-ALLXX-02
Console Assembly (includes items with *)
CN-002
GEB, GED, GEE, GEH
9366101
Console Support Bracket *
CN-003
GEB, GED, GEE, GEH
9079401
Screw (1) *
CN-004
GEB, GED, GEE, GEH
9366201
Screw (2) *
CN-005
GEB, GED, GEH
9068401
Slide Limiter Plate
CN-006
GEB, GED, GEE, GEH
9366301
Screw (4)*
3
Base Electronics (BE) Exploded View
BE-002
BE-003
BE-003
BE-004
BE-005
BE-008
BE-007
-
+
+
-
BE-006
Battery Assembly
Reed Switch Assembly
Parts List Item
Alpha Code
Part Number
Description
BE-002
GEB, GED, GEH
9479801
Junction Board
BE-003
GEB, GED, GEH
9094401
Screw (2)
BE-004
GEB, GED, GEH
9096801
PCB Sensor Board
BE-005
GEB, GED, GEH
9079501
Reed Switch Module Assembly
BE-006
GEB, GED, GEH
9096901
Battery Box (includes wire)
BE-007
GEB, GED, GEH
9095301
Screw (2)
BE-008
GEB, GED, GEH
9075201
Battery Cover
4
Cable Management (CM) CM-005
CM-006
CM-009
CM-012
CM-002 CM-001 CM-004 CM-003 CM-008 CM-007
Parts List Item
Alpha Code
Part Number
Description
CM-001
GEB, GED, GEH
9177301
Cable Guide Assembly
CM-002
GEB, GED, GEH
9093701
Screw (4)
CM-003
GEB, GED, GEH
9176601
Screw (2)
CM-004
GEB, GED, GEH
9088901
Cable Shield
CM-005
GEB, GED, GEH
9073201
Cable Exit
CM-006
GEB, GED, GEH
9176501
Screw (2)
CM-007
GEB, GED, GEH
9088801
Brake Cable Adjustment Nut
CM-008
GEB, GED, GEH
9095301
Screw (3)
CM-009
GEB, GED, GEH
9171201
Handlebar Post / Cable Assembly
CM-010*
GEH,
9307901
Consumer Lock Out Cable
CM-011*
GEH
9308001
Consumer Lock Out Lock
CM-012
GEB, GED, GEH
9345901
Mechanical Brake Cable
* Items not shown in image 5
Drive System (DS) Drive Belt and Crankshaft Assembly Exploded View
DS-016
DS-015 DS-014 DS-009
DS-004 DS-012 DS-010 DS-016 DS-001 DS-015 DS-003 DS-002
DS-011
DS-013
DS-007 DS-006
DS-017
DS-008
DS-005 DS-012
DS-018
Parts List Item
Alpha Code
Part Number
Description
DS-001
GEB, GED, GEH
9073301
Poly V Belt
DS-002
GEB, GED, GEH
9094001
Screw (4)
DS-003
GEB, GED, GEH
9093901
Washer (4)
DS-004
GEB, GED, GEH
9072301
Drive Pulley
DS-005
GEB, GED, GEH
9083101
Crankshaft Weldment
DS-006
GEB, GED, GEH
9071601
Crankshaft Bearing (2)
DS-007
GEB, GED, GEH
9072101
Crank Bearing Spacer
DS-008
GEB, GED, GEH
9073401
Magnetic Brake Assembly
DS-009
GEB, GED, GEH
9087801
Crankshaft Nut
DS-010
GEB, GED, GEH
9087901
Crankshaft Nut Cover
DS-011
GEB, GED, GEH
9173901
Crank Arm (Right)
DS-012
GEB, GED, GEH
9072201
Crank Bolt (2)
DS-013
GEB, GED, GEH
9097601
Right Pedal Assembly (includes straps)
DS-014
GEB, GED, GEH
9072401
Crank Arm (Left)
DS-015
GEB, GED, GEH
9097501
Left Pedal Assembly (includes straps)
DS-016
GEB, GED, GEH
9171301
Pedal Strap (pair)
DS-017
GEB, GED, GEH
9177201
Bolt (2)
DS-018 6
GEB, GED, GEH
9098301
Magnetic Brake Spring
Flywheel and Hub Assembly Exploded View DS-019
DS-020
DS-021 DS-022
DS-023 DS-025
DS-026
DS-024
Parts List Item
Alpha Code
Part Number
Description
DS-019
GEB, GED, GEH
9066701
Flywheel Guard
DS-020
GEB, GED, GEH
9091901
Bolt (4)
DS-021
GEB, GED, GEH
9096501
Washer (4)
DS-022
GEB, GED, GEH
9096401
Nut (4)
DS-023
GEB, GED, GEH
9091801
Bolt (2)
DS-024
GEB, GED, GEH
9071301
Flywheel Axle
DS-025
GEB, GED, GEH
9070801
Flywheel Assembly - (includes flywheel axle and screw)
DS-026
GEB, GED, GEH
9095101
Screw
7
Idler Assembly Exploded View
DS-029
DS-030
DS-031 DS-027
DS-028
DS-036
DS-033
DS-035 DS-034
DS-032
Parts List Item
Alpha Code
Part Number
Description
DS-027
GEB, GED, GEH
9071501
Idler Shaft
DS-028
GEB, GED, GEH
9071601
Idler Bearing (2)
DS-029
GEB, GED, GEH
9091201
Washer
DS-030
GEB, GED, GEH
9071701
Idler and Flywheel Support Arm
DS-031
GEB, GED, GEH
9095101
Screw
DS-032
GEB, GED, GEH
9175601
Bolt (2)
DS-033
GEB, GED, GEH
9175501
Nut (2)
DS-034
GEB, GED, GEH
9091001
Screw
DS-035
GEB, GED, GEH
9175701
Washer
DS-036
GEB, GED, GEH
9084901
Spacer
8
Handlebar Mechanism (HM) Console Support and Handlebars Exploded View HM-010 HM-011
HM-012
HM-009
HM-007 HM-013
HM-018
HM-008
HM-014 HM-016 HM-015
HM-006 HM-005 HM-004
HM-019 HM-003
HM-017
HM-002 HM-001
Parts List Item
Alpha Code
Part Number
Description
HM-001
GEB, GED, GEH
9086401
Handlebar Post Bottom End Cap
HM-002
GEB, GED, GEH
9072801
Lower Sleeve
HM-003
GEB, GED, GEH
9072501
Upper Sleeve
HM-004
GEB, GED, GEH
9073101
Handlebar Vertical Adjustment Knob
HM-005
GEB, GED, GEH
9068401
Slide Limiter Plate (2)
HM-006
GEB, GED, GEH
9068201
Slider Bottom End Cap (2)
HM-007
GEB, GED, GEH
9083001
Handlebar Top Slider
HM-008
GEB, GED, GEH
9068301
Top Slider End Cap (2)
HM-009
GEB, GED, GEH
9095301
Screw (8)
HM-010
GEB, GED, GEH
9068701
Handlebar Dipped Weldment
HM-011
GEB, GED, GEH
9069201
Handlebar Slider Adjustment Knob
HM-012
GEB, GED, GEH
9095601
Washer
HM-013
GEB, GED, GEH
9095501
Screw (2)
HM-014
GEB, GED, GEH
9072602
Handlebar Slider T-Nut
HM-015
GEB, GED, GEH
9086301
Handlebar Electrical Cable Cover
HM-016
GEB, GED, GEH
9082701
Handlebar Glide Strip (2)
HM-017
GEB, GED, GEH
9177401
Brake Lever Assembly
HM-018
GEB, GED, GEH
9085201
T-Nut Spring
HM-019
GEB, GED, GEH
9073001
Handlebar Clamp (puck) 9
Shrouds, Covers and Gaskets (SC) Exploded View SC-003
SC-004 SC-015 SC-014
SC-005
SC-002
SC-013
SC-006 SC-001
SC-016 SC-008
SC-010
SC-007 SC-009
SC-012
SC-011
Parts List Item
Alpha Code
Part Number
Description
SC-001
GEB, GED, GEH
9084701
Shroud and PCB Grommet
SC-002
GEB, GED, GEH
9076001
Upper Handlebar Tube Gasket
SC-003
GEB, GED, GEH
9094401
Screw (4)
SC-004
GEB, GED, GEH
9075301
Top Shroud
SC-005
GEB, GED, GEH
9098201
Right Shroud Assembly (includes items with *)
SC-006
GEB, GED, GEH
9075901
Seat Tube Ring (Upper)
SC-007
GEB, GED, GEH
9098001
Foot Tube Gasket (Left) **
SC-008
GEB, GED, GEH
9097901
Foot Tube Gasket (Right) *
SC-009
GEB, GED, GEH
9097701
Lower Seat Tube Gasket (Left) **
SC-010
GEB, GED, GEH
9097801
Lower Seat Tube Gasket (Right) *
SC-011
GEB, GED, GEH
9075201
Battery Cover
SC-012
GEB, GED, GEH
9095301
Screw (16)
SC-013
GEB, GED, GEH
9098101
Left Shroud Assembly (includes items with **)
SC-014
GEB, GED, GEH
9177501
Washer (4)
SC-015
GEB, GED, GEH
9075401
Front Top Cover
SC-016
GEB, GED, GEH
9075801
Flywheel Guard Gasket
10
Stabilizer Assembly (SA) Exploded View
SA-012
SA-004
SA-001
SA-017
SA-002
SA-013
SA-005 SA-017
SA-003
SA-018 SA-018 SA-006 SA-007
SA-011
SA-019
SA-009 SA-016 SA-015
SA-010
SA-014
SA-008
Parts List Item
Alpha Code
Part Number
Description
SA-001
GEB, GED, GEH
9076701
Stabilizer End Cap (4)
SA-002
GEB, GED, GEH
9176801
Wheel Axle (2)
SA-003
GEB, GED, GEH
9175901
Washer (2)
SA-004
GEB, GED, GEH
9176101
Bolt (2)
SA-005
GEB, GED, GEH
9094501
Bolt (2)
SA-006
GEB, GED, GEH
9077501
Molded Washer (2)
SA-007
GEB, GED, GEH
9076201
Front Stabilizer Weldment
SA-008
GEB, GED, GEH
9094401
Screw (2)
SA-009
GEB, GED, GEH
9089501
Screw (2)
SA-010
GEB, GED, GEH
9076901
Leveler (4)
SA-011
GEB, GED, GEH
9076801
Front Stabilizer Wheel (2)
SA-012
GEB, GED, GEH
9077301
Stretch Platform (2)
SA-013
GEB, GED, GEH
9077101
Rear Stabilizer Weldment
SA-014
GEB, GED, GEH
9094301
Bolt (8)
SA-015
GEB, GED, GEH
9176201
Washer (8)
SA-016
GEB, GED, GEH
9077401
Stretch Platform Washer (8)
SA-017
GEB, GED, GEH
9176001
Washer (4)
SA-018
GEB, GED, GEH
9088601
Washer (4)
SA-019
GEB, GED, GEH
9088601
Washer (4) 11
Seat Mechanism (SM) Wide Post Assembly - 01 version (Uses 2 screws per endcap)
SM-007
SM-006 SM-005
SM-008
SM-009 SM-014
SM-010
SM-004 SM-003
SM-011
SM-002
SM-015 SM-012
SM-001
SM-013
Narrow Post Assembly - 02 version (Uses 1 screw per endcap)
SM-018 SM-017
SM-021
Assembly to convert from Wide to Narrow
SM-016
SM-020
12
SM-019
Seat Mechanism (SM)
Parts List Item
Alpha Code
Part Number
Description
SM-001
GEB
9068401
Slide Limiter Plate (2)
SM-002
GEB
9068201
Slider Bottom End Cap (2)
SM-003
GEB, GED, GEH
9068501
Seat Glide Strip (2)
SM-004
GEB, GED, GEH
9095301
Screw (8)
SM-005
GEB, GED, GEH
9095601
Washer
SM-006
GEB, GED, GEH
9069201
Seat Slider Adjustment Knob
SM-007
GEB, GED, GEH
9097401
Saddle Assembly
SM-007
GEB, GED, GEH
GECWS-ALLXX-01
Wide Saddle Assembly
SM-008
GEB
9068301
Slider Top End Cap (2)
SM-009
GEB
9177901
Seat Upper Slider
SM-010
GEB, GED, GEH
9085101
Seat Slider T-Nut
SM-011
GEB, GED, GEH
9073101
Vertical Adjust Knob
SM-012
GEB, GED, GEH
9072501
Seat Post Sleeve
SM-013
GEB
9067401
Seat Post Weldment
SM-014
GEB, GED, GEH
9085201
T-Nut Spring
SM-015
GEB, GED, GEH
9073001
Seat Post Clamp (puck)
SM-016
GED, GEH
9238001
Slide Limiter Washer (2)
SM-017
GED, GEH
9237501
Seat Upper Slider Narrow
SM-018
GED, GEH
9237901
Slider Top End Cap Narrow
SM-019
GED, GEH
9237801
Slider Bottom End Cap Narrow
SM-020
GED, GEH
9237201
Seat Post Weldment Narrow
SM-021
GEB
9237101
Seat Post/Slider Assembly Narrow
13
male
GND
male
SCK
GND+3V3
I2C_SCL I2C_SDA RESET I2C_SCL I2C_SDA
female
2x D-Size LR20
ZIF/ Pitch = 1mm 4 pol.
MISO MOSI
9 8 7 6 5 4 3 2 1 5 9 4 8 3 7 2 6 1 5 9 4 8 3 7 2 6 1 VBAT
5 9 4 8 3 7 2 6 1
1 2 3 4
LCD
ZIF/ Pitch = 1mm/ 22 pol.
22pol
5pol
BATTERY + BATTERY -
I2C_SDA I2C_SCL VBAT GND
WI-003
Battery Cable (incl. Battery Case)
Power Cable WI-004
Console Bracket
female
male
648 105 131 822
TOUCH KEY
LF GX Console Console
VBAT
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 5 9 4 8 3 7 2 6 1
1 2 3 4 5
686 122 144 22
4 3 2 1
X1
GND
X2
GND
GND
GND
GND
Junction Board
1 2
686 104 144 22
1 2 3 4
1 2
X4
1 2 3 4
X3
WI-002
GND VBAT I2C_SCL I2C_SDA
GND
X1
GND
PCB Sensor Board
X2
Sensor Cable
Sensor Cable
GND RPM-REED (GEAR)
HOLD_ON
GND REED-SWITCH
Magnet (mounted on Flywheel)
Reed Switch Module
(incl. Reed Switch, Housing, & Cable)
WI-001
HOLD_ON
Backlight
I2C_SDA I2C_SCL VBAT GND
1 2 3 4
RPM-REED (GEAR) GND
1 2 3 4
Wiring Diagram
X5
Parts List Item
4pol
Wiring
Alpha Code
Part Number
Description
W1-001
GEB, GED, GEH
9079501
Reed Switch, Housing, & Cable
W1-002
GEB, GED, GEH
9096701
Sensor Cable (2)
W1-003
GEB, GED, GEH
9096901
Battery Cable (includes Battery Case)
W1-004 14
GEB, GED, GEH
9086501
Power Cable
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