Transcript
MITSUBISHI MITSUBISHI MODULES>
PM150CBS060 PM150CBS060 FLAT-BASE FLAT-BASE TYPE TYPE INSULATED INSULATED PACKAGE PACKAGE
PM150CBS060 FEATURE a) Adopting 4th generation IGBT chip, which performance is improved by 1µm fine rule process. For example, typical Vce(sat)=1.7V b) Using new Diode which is designed to get soft reverse recovery characteristics. c) Over-temperature protection by detecting Tj of the IGBT chips • 3φ 150A, 600V Current-sense IGBT type inverter • Monolithic gate drive & protection logic • Detection, protection & status indication circuits for overcurrent, short-circuit, over-temperature & under-voltage • Acoustic noise-less 15kW class inverter application
APPLICATION Servo drives and other motor controls
PACKAGE OUTLINES
Dimensions in mm
120 106±0.3
7 2.54 23.79
2.54 2.54 2.54 2.54 10.16 10.16 10.16 2.54 2.54 2.54 2.54 2.54 2.54 4
7
10
11
6.5
15
8.5
0.64
1
39 2.5
1
25
R7
7 15
W
V
U
N
19
19
19
19
P 10
9
30
Terminal code
LABEL
10
5
6
2
3
28
50
φ5.5 MOUNTING HOLES
1. 2. 3. 4. 5. 6. 7. 8.
VWPC WP VWP1 VVPC VP VVP1 VUPC UP
9. 10. 11. 12. 13. 14. 15.
VUP1 VNC VN1 WN VN UN Fo
Mar. 2001
MITSUBISHI
PM150CBS060 FLAT-BASE TYPE INSULATED PACKAGE
INTERNAL FUNCTIONS BLOCK DIAGRAM Rfo=1.5kΩ WP Fo VNC W N
VN1
VN
UN
VWP1
VWPC
VP
VVP1
VVPC
UP
VUP1
Gnd In
Vcc
VUPC
Rfo
Gnd In Fo Vcc
Gnd In Fo Vcc
Gnd In Fo Vcc
Gnd In
Vcc
Gnd In
Vcc
Gnd Si Out OT
Gnd Si Out OT
Gnd Si Out OT
Gnd Si Out OT
Gnd Si Out OT
Gnd Si Out OT
N
W
V
U
P
MAXIMUM RATINGS (Tj = 25°C, unless otherwise noted) INVERTER PART Symbol VCES ±IC ±ICP PC Tj
Parameter Collector-Emitter Voltage Collector Current Collector Current (Peak) Collector Dissipation Junction Temperature
Conditions VD = 15V, VCIN = 15V TC = 25°C TC = 25°C TC = 25°C
Ratings 600 150 300 735 –20 ~ +150
Unit V A A W °C
Ratings
Unit
20
V
20
V
CONTROL PART Symbol VD
Supply Voltage
Parameter
VCIN
Input Voltage
VFO
Fault Output Supply Voltage
Conditions Applied between : VUP1-VUPC VVP1-VVPC, VWP1-VWPC, VN1-VNC Applied between : UP-VUPC, VP-VVPC WP-VWPC, UN • VN • WN-VNC Applied between : FO-VNC
IFO
Fault Output Current
Sink current at FO terminal
VD+0.5
V
20
mA
Mar. 2001
MITSUBISHI
PM150CBS060 FLAT-BASE TYPE INSULATED PACKAGE TOTAL SYSTEM Symbol
Ratings
Parameter Supply Voltage Protected by VCC(PROT) OC & SC VCC(surge) Supply Voltage (Surge) Module Case Operating TC Temperature Storage Temperature Tstg
Applied between : P-N, Surge value
Viso
60Hz, Sinusoidal Charged part to Base, AC 1 min.
Conditions VD = 13.5 ~ 16.5V, Inverter Part, Tj = 125°C Start
(Note-1)
Isolation Voltage
Unit
400
V
500
V
–20 ~ +100
°C
–40 ~ +125
°C
2500
Vrms
(Note-1) Tc(under the chip) measurement point is below. (Unit : mm) UP
Arm Axis X Y
IGBT 83.3 5.3
VP FWDi 83.3 –4.8
IGBT 41.8 5.3
WP FWDi 41.8 –4.8
IGBT 16.8 5.3
UN FWDi 16.8 –4.8
IGBT 70.8 –0.8
VN FWDi 70.8 –10.8
IGBT 54.3 –0.8
WN FWDi 54.3 –10.8
IGBT 29.3 –0.8
FWDi 29.3 –10.8
Y
Bottom view
X
–Y
P
N
U
V
W
THERMAL RESISTANCES Symbol Rth(j-c)Q Rth(j-c)F Rth(c-f)
Parameter Junction to case Thermal Resistances
Contact Thermal Resistance
Test Conditions Tc measured point is just under the chips Inverter IGBT part (per 1/6 module) Tc measured point is just under the chips Inverter FWDi part (per 1/6 module) Case to fin, (per 1 module) Thermal grease applied
Min.
Limits Typ.
Max.
—
—
0.17*
°C/W
—
—
0.27*
°C/W
—
—
0.046
°C/W
Min. — — — 0.8 — — — — — —
Limits Typ. 1.7 1.7 2.2 1.2 0.15 0.4 2.4 0.5 — —
Max. 2.3 2.3 3.3 2.4 0.3 1.0 3.3 1.0 1 10
Unit
*: If you use this value, Rth(f-a) should be measured just under the chips.
ELECTRICAL CHARACTERISTICS (Tj = 25°C, unless otherwise noted) INVERTER PART Symbol VCE(sat) VEC ton trr tc(on) toff tc(off) ICES
Parameter
Test Conditions
Collector-Emitter Saturation Voltage FWDi Forward Voltage
VD = 15V, IC = 150A Tj = 25°C (Fig. 1) Tj = 125°C VCIN = 0V, Pulsed –IC = 150A, VD = 15V, VCIN = 15V
(Fig. 2)
Switching Time
VD = 15V, VCIN = 15V↔0V VCC = 300V, IC = 150A Tj = 125°C Inductive Load
(Fig. 3)
Collector-Emitter Cutoff Current
VCE = VCES, VD = 15V (Fig. 4)
Tj = 25°C Tj = 125°C
Unit V V µs µs µs µs µs mA
Mar. 2001
MITSUBISHI
PM150CBS060 FLAT-BASE TYPE INSULATED PACKAGE
CONTROL PART Symbol
Parameter
Test Conditions VN1-VNC VXP1-VXPC
ID
Circuit Current
VD = 15V, VCIN = 15V
Vth(ON) Vth(OFF)
Input ON Threshold Voltage Input OFF Threshold Voltage
OC
Over Current Trip Level
Applied between : UP-VUPC, VP-VVPC, WP-VWPC UN • VN • WN-VNC Tj = –20°C VD = 15V (Fig. 5,6) Tj = 25°C Tj = 125°C
SC toff(OC) OT OTr UV UVr IFO(H) IFO(L) tFO
Short Circuit Trip Level Over Current Delay Time
VD = 15V
Over Temperature protection
Detect Tj of IGBT chip
Supply Circuit Under-Voltage Protection
–20 ≤ Tj ≤ 125°C
Fault Output Current
VD = 15V, VFO = 15V
(Note-2)
Minimum Fault Output Pulse Width
VD = 15V
(Note-2)
(Note-2) Fault Fault Fault Fault
output output output output
–20≤ Tj ≤ 125°C, VD = 15V (Fig. 5,6) (Fig. 5,6) Trip level Reset level Trip level Reset level
Min. — — 1.2 1.7 — 286 210
Limits Typ. 40 13 1.5 2.0 — 404 —
Max. 60 18 1.8 2.3 690 570 —
Unit mA V V A
—
420
—
A
— 135 — 11.5 — — —
10 145 125 12.0 12.5 — 10
— 155 — 12.5 — 0.01 15
µs °C °C V V mA mA
1.0
1.8
—
ms
Min. 2.5 2.5 —
Limits Typ. 3.0 3.0 400
is given only when the internal OC, SC, OT & UV protection. of OC, SC, OT & UV protection operate by lower arm. of OC, SC protection given pulse. of OT, UV protection given pulse while over trip level.
MECHANICAL RATINGS AND CHARACTERISTICS Symbol — — —
Test Conditions
Parameter Mounting torque Mounting torque Weight
Main terminal Mounting part
screw : M5 screw : M5 —
Max. 3.5 3.5 —
Unit N•m N•m g
RECOMMENDED CONDITIONS FOR USE Symbol VCC
Parameter Supply Voltage
VD
Control Supply Voltage
VCIN(ON) VCIN(OFF) fPWM
Input ON Voltage Input OFF Voltage PWM Input Frequency Arm Shoot-through Blocking Time
tdead
Test Conditions Applied across P-N terminals Applied between : VUP1-VUPC, VVP1-VVPC VWP1-VWPC, VN1-VNC (Note-3) Applied between : UP-VUPC, VP-VVPC, WP-VWPC UN • VN • WN-VNC Using Application Circuit of Fig.8 For IPM’s each input signals
(Fig. 7)
Recommended value ≤ 400
Unit V
15.0 ± 1.5
V
≤ 0.8 ≥ 4.0 ≤ 20
V V kHz
≥ 2.5
µs
(Note-3) With ripple satisfying the following conditions dv/dt swing ≤ ±5V/µs, Variation ≤ 2V peak to peak
Mar. 2001
MITSUBISHI
PM150CBS060 FLAT-BASE TYPE INSULATED PACKAGE PRECAUTIONS FOR TESTING 1. Before appling any control supply voltage (VD), the input terminals should be pulled up by resistores, etc. to their corresponding supply voltage and each input signal should be kept off state. After this, the specified ON and OFF level setting for each input signal should be done. 2. When performing “OC” and “SC” tests, the turn-off surge voltage spike at the corresponding protection operation should not be allowed to rise above VCES rating of the device. (These test should not be done by using a curve tracer or its equivalent.) P, (U,V,W) IN (Fo)
VCIN
P, (U,V,W)
Ic
V
IN (Fo)
VCIN
U,V,W, (N)
VD (all)
a) Lower Arm Switching
Fig. 2 VEC Test
P
trr
Signal input (Upper Arm) Signal input (Lower Arm)
VCE
Irr
U,V,W
CS
VCIN
U,V,W, (N)
VD (all)
Fig. 1 VCE(sat) Test
VCIN (15V)
–Ic
V
(15V)
(0V)
Ic
Vcc
Fo
90%
90% N
VD (all)
Ic
b) Upper Arm Switching
10%
10%
10%
tc (on) VCIN
Signal input (Upper Arm)
tc (off)
VCIN
U,V,W
CS
VCIN (15V)
10%
P
Vcc
td (on)
tr
td (off)
tf
Fo
Signal input (Lower Arm)
(ton= td (on) + tr)
(toff= td (off) + tf)
N
Ic
VD (all)
Fig. 3 Switching time Test circuit and waveform
P, (U,V,W) A
VCIN (15V)
VCIN
IN (Fo)
Pulse VCE
VD (all)
U,V,W, (N)
Over Current
OC
IC
Fig. 4 ICES Test
toff (OC)
P, (U,V,W)
Constant Current
Short Circuit Current
IN (Fo)
VCC
Constant Current SC
VCIN IC VD (all)
U,V,W, (N)
IC
Fig. 5 OC and SC Test
Fig. 6 OC and SC Test waveform
VCINP 0V
t VCINN
0V
t
tdead
tdead
tdead
Fig. 7 Dead time measurement point example
Mar. 2001
MITSUBISHI
PM150CBS060 FLAT-BASE TYPE INSULATED PACKAGE
P
20kΩ ≥10µ
VUP1
Vcc
→
VD
IF
UP
OT OUT Si
In
VUPC
+ – U
GND GND
≥0.1µ
VVP1
VD
Vcc
VP
In
VVPC
Vcc
WP
W
GND GND
20kΩ
Vcc
≥10µ
IF
M
OT OUT Si
In
VWPC
→
V
GND GND
VWP1
VD
OT OUT Si
Fo UN
OT OUT Si
In GND GND
≥0.1µ
N
20kΩ
→
OT Vcc
≥10µ
IF
Fo
VN
OUT Si
In GND GND
≥0.1µ 20kΩ
→
VD
Vcc
≥10µ
IF
Fo
WN ≥0.1µ
5V
VN1
1kΩ
In
GND GND
VNC
Fo
OT OUT Si
Rfo
: Interface which is the same as the U-phase
Fig. 8 Application Example Circuit
NOTES FOR STABLE AND SAFE OPERATION ; Design the PCB pattern to minimize wiring length between opto-coupler and IPM’s input terminal, and also to minimize the stray capacity between the input and output wirings of opto-coupler. Connect low impedance capacitor between the Vcc and GND terminal of each fast switching opto-coupler. Fast switching opto-couplers : tPLH, tPHL ≤ 0.8µs, Use High CMR type. Slow switching opto-coupler : CTR > 100% Use 4 isolated control power supplies (VD). Also, care should be taken to minimize the instantaneous voltage charge of the power supply. Make inductance of DC bus line as small as possible, and minimize surge voltage using snubber capacitor between P and N terminal. Use line noise filter capacitor (ex. 4.7nF) between each input AC line and ground to reject common-mode noise from AC line and improve noise immunity of the system.
• • • • • • •
Mar. 2001
