Transcript
S.P. RADIO
PORSVEJ 2. DK-9200 AAL BORG SV . DEN MARK. PHONE 9818 09 99. PHONE INT +45 98180999. TELEX 69 789 SPRAD OK. TELEFAX 9818 6717. REG. NO. 203327
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SAILOR
ALL OVER THE WORLD
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S.P RADIO •
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PORSVEJ 2 DK-9200 AALBORG SV· DENMARK PHONE +4598180999 ·TELEX: 69789 SPRAD OK TELEFAX +4598186717
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S.P. RADIO AIS PORSVEJ 2 • DK-9200 AALBORG SV • DENMARK TEL. INT. + 45 9818 0999 ·TELEX 69 789 SPRAD DK ·TELEFAX INT.+ 45 9818 6717
PART 1/600W
CONTENTS
PART 1/600W
TECHNICAL MANUAL FOR 600W PEP HF SSB SYSTEM
PART II
TECHNICAL MANUAL FOR TX-CONTROL UNIT
PART III
TECHNICAL MANUAL FOR POWER AMPLIFIER UNIT
PART IV
TECHNICAL MANUAL FOR COMBINER UNIT (ONLY IN 1200W)
PART V
TECHNICAL MANUAL FOR POWER SUPPLY UNIT 24V DC 600W
PART VI
TECHNICAL MANUAL FOR POWER SUPPLY UNIT 220V AC 600W
PART VII
TECHNICAL MANUAL FOR BATTERY CHARGER UNIT 220V AC 600W
AT2112
TECHNICAL MANUAL FOR AERIAL COUPLER AT2112
FOR YOUR INFORMATION
All information and illustrations in this manual are based on the information available · when this manual was printed. This edition is printed in december 1993. We make reservations concerning errors in this manual, and specifikations are subjekt to change without further notice. S.P.Radio A/S has the copyright, all rights are reserved. Copyright 1991, 1992 & 1993.
PART 1/600W
1 .1 1.2 1.3 1.4
GENERAL INFORMATION INTRODUCTION DESCRIPTION OF SAILOR HF SSB PROGRAMME TECHNICAL DATA SYSTEM OVERVIEW
1-1 1-1 1-2 1-5
2 2.1 2.2 2.3 2.4
INSTALLATION DIMENSIONS AND DRILLING PLAN INSTALLATION ELECTRICAL, BETWEEN CABINETS BATTERY REQUIREMENTS FOR GMDSS 110/220V STRAPPING FOR T2131 - N2171 - N2174
2-1 2-2 2-16 2-17
3
SERVICE MAINTENANCE ALIGNMENT INSTRUCTIONS PROPOSAL FOR NECESSARY MEASURING INSTRUMENTS TROUBLE SHOOTING SYSTEM FUNCTION DESCRIPTION PERFORMANCE CHECK FUNCTION CHECK SERVICE PROGRAMMES
3-1 3-1 3-1 3-1 3-7 3-15 3-17 3-18
1
3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8
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MECHANICAL DESCRIPTION MECHANICAL ASSEMBLING/ DISASSEMBLING AND UNITS LOCATION
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CIRCUIT DESCRIPTION AND SCHEMATIC DIAGRAMS CONNECTION BOARD (MODULE 13) PART NO. 626413 CONNECTION BOARD(MODULE 5) PART NO. 626425 CONN. SINGLE BATTERY CHARGER (MODULE 3) PART NO. 626446 CONN. DUAL BATTERY CHARGER (MODULE 4) PART NO. 626447 REMOTE CONTROL UNIT H2180 FOR N2174 BATTERY CHARGER FUSE BOX H2182
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ICAL SYSTEM OVERVIEW
1 1
PART 1/600W
1 GENERAL INFORMATION 1.1 INTRODUCTION This instruction book consists of one general section with description down to unit level, and one section for each unit in the system with description of the units down to component level. This section gives you all necessary information to install the system and make service down to unit level.
1.2 DESCRIPTION OF SAILOR HF SSB PROGRAMME The SAILOR HF SSB programme is designed to meet all requirements within HF radio communication. The SAILOR HF SSB programme consists of one main control unit and three transmitters with different power levels (250W, 600W, 1200W PEP). To obtain maximum performance, the systems are designed with aerial couplers, which can be mounted outdoors. All the aerial couplers have automatic tuning. Each of these three systems can be extended with: remote control units C2140 telex/DSC sscanning receiver with built-in modern RM2151 DSC MF/HF watchkeeping receiver with built-in modern RM2150 duplex receiver R2120 The system may be supplied for 24V DC or 110/220V AC power source. For the system there are following battery chargers available: 30 amp battery charger N2174 3 x 30 amp battery charger 2 x N2174 60 amp battery charger N2174 Dual These battery chargers can be used to charge maintenance free lead-acid batteries and Nickel Cadmium batteries. The 600W PEP and 1200W PEP transmitters and power supplies are built up of the following units: 1)
TX control unit, consisting of output filter, power supply, and audio amplifier for RE2100 and the TX-processor.
2)
Power amplifier unit, consisting of a 600W power amplifier.
3)
Combiner unit, consisting of power splitter and power combiner.
4)
24V DC power unit, consisting of a 24V DC to 28V and 42V DC switch mode power supply, which supplies the power amplifier unit.
5)
110/220V AC power supply unit, consisting of a 110/220V AC to 28V DC and 42V DC thyristor controlled power supply, which supplies the power amplifier unit.
PAGE 1-1
1 GENERAL INFORMATION
PART
1 /
600W
1.3 TECHNICAL DATA (Complies with SOLAS, ITU, CEPT, MPT, DOC, FTZ, KSR, FCC)
GENERAL Frequency Range:
Receiver: Transmitter:
Modes:
J3E (USB/LSB), R3E, H3E and J2B.
Channel Capacity:
100 user defined quick-select channels and ITU defined channels in the maritime bands. Each channel contains both RX and TX frequency and mode settings.
Scanning Facilities:
10 scanning programmes, each able to contain 128 pairs of frequencies.
Distress Call:
Quick selection of 2182 kHz. Built-in two tone alarm: 1300 Hz and 2200 Hz with a duration of 45 secs.
Operating Temperature Range:
100 kHz to 30 MHz 1.6 MHz to 28 MHz
-15°C to +55°C
Frequency Stability:
Better than 0.34 ppm
Primary Voltage:
Depending on selected power supply.
Current Drain:
Depending on selected power supply.
Aerials:
Wire or whip aerials length 9 - 16 metres.
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TRANSMITTER T2131 Power Output:
400 Watt PEP ±1.4 dB 1.6MHz to 4MHz 600 Watt PEP ±1.4 dB 4MHz to 16MHz 400 Watt PEP ±1.4 dB 16MHz to 25MHz
lntermodulation:
Better than 32 dB below PEP
Spurious Emission:
Better than 67 dB below PEP
Harmonics:
B·etter than 43 dB below PEP or better than 67 dB below PEP with aerial coupler AT2112
Carrier Suppression:
Better than 46 dB below PEP
Audio Response:
350 Hz to 2700 Hz at -6 dB
RECEIVER RE2100 Receive System:
Double conversion super heterodyne 1st IF 70 MHz. 2nd 10.73 MHz
Selectivity:
J3E (SSB) 350 Hz to H3E (AM)
PAGE· 1:.2
2700 Hz at -6 dB ±3.3 kHz at -6 dB
PART
1 GENERAL INFORMATION
Sensitivity:
1/
600W
J3E (SSB) <10 dB/uV for 20 dB SINAD H3E (AM) <24 dB/uV for 20 dB SINAD
Spurious and IF Rejection: Setter than -70 dB Cross Modulation:
Setter than 90 dB/uV (CEPT method of test)
Desensitization:
Setter than 100 dB/uV (CEPT method of test)
AGC:
Less than 2 dB audio level change from 10 'dB/uV to 80 dB/uV. Fast attack, slow release time.
lntermodulation:
Setter than 90 dB/uV (CEPT method of test)
Spurious Emission:
Setter than 1 nW into dummy aerial.
Clarifier:
±150 Hz in steps of 10 Hz.
Squelch:
Voice activated, opens for SINAD >6 dB.
Audio Power:
5 Watt in 8 ohm, or 1O Watt in 4 ohm, less than 10% distortion.
AERIAL COUPLER AT2112 Power:
1200W PEP
Aerial:
Wire or whip aerial, 9 - 16 metres length
Temperature Range:
-25°C to +70°C
Tuning Time:
Typical less than 2 secs.
POWER SU PPLIES 24V DC Input Voltage:
21.6 Volt to 32 Volt
Current Drain:
Receive (standby) Transmit voice Telex (ARQ)
2.5A 14A 35A
POWER SUPPLIES 220V AC Input Voltage:
220 Volt ±10% 50 Hz to 60 Hz 240 Volt ±10% 50 Hz to 60 Hz 110 Volt ±10% 50 Hz to 60 Hz
Current Drain:
Receive (standby) Transmit voice Telex (ARQ)
0.5A, 220 Volt 1.7A, 220 Volt 4.5A, 220 Volt
PAGE 1-3
1 GENERAL INFORMATION
PART 1/600W
BATTERV CHARGERS GENERAL Input voltage:
110V-127V-220V-240V AC+/- 10%
Input frequency:
48 - 65 Hz
Noise into Mains:
better than CEPT
Operating temperature:
-1
On/Off and MAN/AUTO:
From external switches placed in remote box H2180 or in the console control H2192 where also meters for battery voltage and current are placed.
Trickle voltage (factory adjusted):
27.3V DC at 1A load, lead-acid batteries.
Upper level (factory adjusted):
28.8V DC, lead-acid batteries.
Sensor to monitor battery temp.:
Option
s c to +55°C 0
N2174 AUTOMATIC MODE Output current (factory adjusted):
30A
Ripple voltage (rms) at 30A:
4%
Input current at full load:
8A, 220V
N2174 MANUAL MODE Output voltage (adjustable):
29V DC at 1A load
Output current:
approx. 30A
Input current at full load:
8A, 220V
N2174 DUAL AUTOMATIC MODE Output current (factory adjusted):
60A
Ripple voltage (rms) at 60A:
4%
Input current at full load:
16A, 220V
N2174 DUAL MANUAL MODE Output voltage (adjustable):
29V DC at 1A load
Output current:
approx. 60A
Input current at full load:
16A, 220V
PAGE 1-4
PART 1/600W
1 GENERAL INFORMATION
1.4 SYSTEM OVERVIEW The 600W PEP transmitter T2131 is built-up of the following units:
TX CONTROL UNIT Containing the output filters 1 to 6, filter switch, TX procesor, power supply and AF amplifier.
PA UNIT Containing one 600W power amplifier.
CONNECTION BOARD With all the screw terminals for external connections.
POWER SUPPL Y UNIT Containing one 600W power supply for the 600W power amplifier unit. All the above mentioned units are placed in one standard cabinet.
TX-CONTROL UNIT
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PAGE 2-5
PART l/600W
2 INSTALLATION
CABLE 1 AT2112-T2131: Multicable 16 x 0.5 mm 2 , up to 100 metres T2131
CABLE 5 RE2100-T2131: Factory supplied:
SIGNAL
AT2112
1Ometres21 x 0.5 mm 2 multicable max. length 30 metres.
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T2131
RE2100
COLOUR
1
1
CONTROL 1
ST6
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2
2
CONTROL2
1
1
BLACK
SIGNAL
3
CONTROL3
2
15
YELLOW/BROW
4
CONTROL4
11
VIOLET
+9V
5
5
CONTROLS
3 4
12
GREY
+18V SUPPLY ON/OFF
6
6
CONTROL6
5
7
CONTROL 7
6
8
8
CONTROLS
7
1
13
WHITE PINK/BROWN
MIC KEY
2
BROWN
AF TO AMP COMMON
16
BROWN/GREEN
AFTO AMP
17
BROWN/GREY
0 dBm OUT COMMON
9
9
CONTROL9
8
10
10
CONTROL 10
9
11
11
CONTROL 11
IQ
12
12
CONTROL 12
11
13
13
RX/TX
12
14
14
RX <4MHz
13
15
15
MOTOR
14
10
BLUE
-18V
16
16
AE/180° PULSE
15
25
RED/BLUE
-BATIERY
16
6
RED
SP-BUS INTERRUPT
CABLE 4 LOUDSPEAKER: 8 ohm, max. power 1OW T2131
LOUDSPEAKER
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GND
2
AFOUT
3
GND
4
AFOUT
1
1
1
1
20
WHITE/GREEN
AUXAF TO TX
19
WHITE/YELLOW
EXT. RF CONTROL
18
WHITE/PINK
0 dBm OUT
21
WHITE/BLUE
TX-KEY
CABLE 9 MAINS TO N2171: 220V MAINS: Current: approx 6 Amp. Mains fuse min. 1O Amp. 3 x 1 .5 mm 2 max. length 12 metres 110V MAINS:
T2131
Current: approx 12 Amp. Mains fuse min. 16 Amp. 3 x 2.5 mm 2 max. length 1Ometres
5
8
10
13
16
24
6
10
16
25
35
50
70
95 120
34
CABLE 15 SP-BUS: RG58C/U coax cable max. lenght 100 meters. Factory supplied: 1O meters RG58C/U coax cable marked blue.
CABLE 16 RF IN/OUT: RG58C/U coax cable max. lenght 100 meters. Factory supplied: 1O meters RG58C/U coax cable marked red.
CABLE 17 RF TO AT2112: Triaxial cable H 1213 max. lemght 200 meters.
CABLE 30 BATIERYTO T2131: Note: N2170 is in a separate cabinet. Use following cable: 2.5 mm 2 max. length 1O metres.
CABLE 36 N2170 - T2131 Multicable 3 x 0, 18 mm 2 max. length 1O metres.
SIGNAL
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4
7
LENGTHIN METRES GABLE DIMENSION
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2
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CABLE 10 2170 TO T2131 +28V and GND: 4 mm 2 length max. 10 metres +42V and GND cable dimension in mm 2
PAGE 2-6
LENGTH IN METRES
2.5
6
10
GABLE DIMENSION
4
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PART l/600W
2 INSTALLATION HF SSB 600W AC AND DC.
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2 INSTALLATION
CABLE 10 N2170 TO T2131
CABLE 23 N2174 TO N2174 (for dual operation):
CABLE 31
+28V and GND: 4 mm 2 length max. 10 metres +42V and GND cable dimension in mm2
+OUTPUT. and - OUTPUT. Gable dimensions in mm 2 Gurrent approx. 30A. max. length 2 metres
220V MAINS:
LENGTH IN METRES
2.5
6
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GABLE DIMENSION
4
10
16
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CABLE 24 N2174 DUAL TO H2183 / BATTERY: CABLE 18 TO N2174: 220V MAINS:
Gurrent: approx 8 Amp. Mains fuses 16 Amp. 3 x 1.5 mm 2 max. length 12 metres
110V MAINS:
Gurrent: approx 16 Amp. Mains fuses 25 Amp. 3 x 2.5 mm 2 max. length 1O metres
ST2 1
GND
2
LINE
3
CABLE 19 N2174 TO H2180: 6 x 0.75 mm 2 max. length 15 metres 6 x 1.5 mm 2 max. length 30 metres H2180
N2174
SIGNAL
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14
22
30
GABLE DIMENSION
16
25
35
50
70
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2
2
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3
3
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CABLE 25 N2174 TO N2174 / (Control signals):
4
4
MAN
5
5
6
6
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UNE
3
NEUTRAL
N2174
SIGNAL
ST4 1
-VS
2
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3
SHUNT
4
SHUNT
CABLE 40 N2174 TO H2182/H2183 (Temperature sensor): Multicable:
Multicable: Multicable: N2174
6 x 0.75 mm 2 max. length 15 metres 6 x 1.5 mm 2 max. length 30 metres H2180
SIGNAL
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1
1
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MAN
2
2
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ST5 pin 6
ST11 pin 6
AUTO
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ST11 pin 1
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4
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5
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6
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ST11 pin 3
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5
ST1 pin 10
ST7 pin 10
M/S
6
2 x 0.5 mm 2 max. length 50 metres SIGNAL
CABLE 34 N2174 TO H2182 / (Temperature sensor): Multicable: N2174
2 x 0.5 mm 2 max. length 50 metres SIGNAL
N2174
2 x 0.5 mm 2 max. length 50 metres SIGNAL
ST2 1
-TS
2
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-TS
1
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2
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2
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CABLE 35 N2174 TO H2180:
Multicable: 9 x 0.5 mm 2 max. length 50 metres Gurrent max. 1A See diagrams chapter 5.3 or 5.4
Multicable: Multicable:
6 x 0.75 mm2 max. length 15 metres 6 x 1.5 mm 2 max. length 30 metres H2180
SIGNAL
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1
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2 x 2.5 mm Gable max. length 1o metres Gurrent max. 6A
2
2
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3
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4
4
MAN
5
5
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6
6
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2
4
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N2174 TO H2182 / (BATTERY):
+ BAn. and - BAn. cable dimensions in mm 2 Gurrent 30 A LENGTH IN METRES
8
13
22
30
40
GABLE DIMENSION
10
16
25
35
50
11 OV MAINS:
N2174
Gurrent: Mains fuses 3 x 1 .5 mm2 Gurrent: Mains fuses 3 x 2.5 mm2
approx 8 Amp. 16 Amp. max. length 12 metres approx 16 Amp. 25 Amp. max. length 1O metres
SIGNAL
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3
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SIGNAL
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2
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CABLE 29 N2174 TO AUX. OUTPUT:
-SHUNT
MAINS TO N2174:
CABLE 45 N2174 TO AUX. OUTPUT:
CABLE 27 N2174 TO EXT. ALARM:
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220V MAINS:
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PAGE 2-14
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CABLE 20 N2174 TO H2182/H2183 (SHUNT):
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CABlE 32 N2174 TO H2180:
CABLE 26 N2174 TO H2182/H2183 (Temperature sensor):
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ST11
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LENGTH IN METRES
Factory mounted Multicable: 5 x 0.5 mm 2 max. length 30 metres
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MAINS TO N2174:
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CABLE 49 N2174 TO AUX. OUTPUT: 2 x 2.5 mm2 Gable max. length 1Ometres Gurrent max. 6A N2174
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~::::rn:::m::ni1:::1:1r::::mm*::mrn:mt_L_J ~€
DDtrrD~D~
00000
--~~~~~,I~~
1
ST11PIN1 ST11PIN3 ST11 PIN 4 ST11PIN6 ST7 PIN 10
:::::::::
OJ
(J)
CO
CO
rv rv
GABLE 41
GABLE 21
GABLE 21
GABLE 49
GABLE 37
GABLE 34 GABLE 32 GABLE 27
GABLE 31
GABLE 21
GABLE 45
GABLE 38
GABLE 40 GABLE 35 GABLE 27
GABLE 41
GABLE 24
GABLE 24
GABLE 49
GABLE 33
GABLE 34 GABLE 32 GABLE 27
GABLE 31
GABLE 23
GABLE 25
TO TO TO TO TO
(\.)
OJ
CP 01
rv
m
G)
-u )>
CO
w ..,..
2 INSTALLATION
2.3
PART l/600W
BATTERY REQUIREMENTS FOR GMDSS
6 HOURS REQUIREMENT:
1 HOUR REQUIREMENT:
The radio batteries must have sufficient capacity to supply the radio station for 6 hours (3 hours transmit and 3 hours standby). When the battery is drained in 6 hours, instead of the normal W hours, you have add 20% to the capacity given be the manufacture. The three hours transmit has to be in telex mode ARQ.
The radio batteries must have sufficient capacity to supply the radio station for 1 hour (0.5 hours transmit and 0.5 hours standby). When the battery is drained in 1 hour, instead of the 24 hours, you have add 50% to the capacity given be the manufacture. The half hour transmit has tobe in telex mode ARQ.
Equipment
Mode
Current
Battery capacity
Equipment
Mode
Current
Battery capacity
T2131/DSC
transmit
30A
90Ah
T2131/DSC
transmit
30A
15Ah
T2131/DSC
standby
3A
9Ah
T2131/DSC
standby
3A
1.5Ah
VHF/DSC
transmit
7A
21Ah
VHF/DSC
transmit
7A
3.5Ah
VHF/DSC
standby
.33A
1Ah
VHF/DSC
standby
.33A
.17Ah
EMERGENCY LIGHT
on
1A
6Ah
EMERGENCY LIGHT
on
1A
1Ah
GPS RECEIVER
on
1A
6Ah
GPS RECEIVER
on
1A
1Ah
TOTAL 6 HOURS
133Ah
TOTAL 1 HOURS
22.7Ah
+20%
159.6Ah
+50%
33.26Ah
lf you chose to make a installation without AC power supply N2171. Then you must have a battery charger large enough to ensure, that you not will drain your batteries during transmission. That gives a charger requirement of 40 amp.The maximum allowable charge current is 10% of the battery capacity. When the charger can give 40 amps the battery capacity must be 400Ah. We recommend 400Ah battery capacity. lf you chose to make a installation with AC and DC power supply N2171 /N2170. Then you must have a battery charger large enough to ensure, that you can charge your batteries, within 1O hours. That gives a charger requirement of 20 amp. The maximum allowable charge current is 10% of the battery capacity. We recommend 200Ah battery capacity.
PAGE2-16
lf you chose to make a installati.on without AC power supply N2171. Then you must have a battery charger large enough to ensure, that you not will drain your batteries during transmission. That gives a charger requirement of 40 amp. The maximum allowable charge current is 10% of the battery capacity. When the charger can give 40 amps the battery capacity must be 400Ah. We recommend 400Ah battery capacity. lf you chose to make a installation with AC and DC power supply N2171 /N2170. Then you must have a battery charger large enough to ensure, that you can charge your batteries within 1O hours. That gives a charger requirement of 4 amp. The maximum allowable charge current is 10% of the battery capacity. We recommend 90Ah battery capacity.
9337
2 INSTALLATION
2.4
PART l/600W
110/220V STRAPPING FOR T2131
T2131/35 TX CONTROL UNIT
„
N2171 - N2174 N2171
N2174
TO P2-3 AT CONNECTION BOARD (MODULE 3)
Voltage strapping / BROWN 6 ~7 .----::::8+---+- WHITE WHITE / BLUE
TO P3-5 I P4-5 AT CONNECTION BOAF\D (MODULE 5) OR TO P15-13 AT CONNECTION BOARD (MODULE 13)
5 P-_.c,~1--__L~-t-
OR
TO P4-4 I P10-4 AT CONNECTION BOARD (MODULE 4) ACINPUT
0 0
ACINPUT
0 0
1
TR1-5
,.....-::-------
__J
<(
a:::
~ w
z
BROWN
w z
46V-
::J
BLUE
220V F2-5 ~---[SJf----
sJ
6,( 7J. r
WHITE/ BROWN
1 8
WHITE/ BLUE
1----------1 i
1
4
't:72
_, 1
i 1
BROWN
110V
BLUE
!
VOLTAGE STRAPPING FOR TR1-3
220VA* 240VAqg
i
i
29327 1
i
1 10VA~
1
i
VAm
127
L_ _ _ _ _ _ _ _ _ _ _ _
* NOTE: 29328
9337
FOR AC INPUT OF 11 OV AC/1 ~~7V AC THE FUSE F1-3 HAS TOBE CHANGED FROM BA TO 15A S.P.NUMBER 45.630
* NOTE:
FOR INPUT VOLTAGES OF 110V AC/ 127V AC THE FUSE F1-5 HAS TO BE CHANGEO FROM 15A TO 25A (~.P. NUMBER 45.632)
29329
PAGE2-17
PART 1/600W
9446
PART 1/600W
3
SERVICE
3.1
MAINTENANCE
PREVENTIVE MAINTENANCE lf the HF SSB system has been installed properly the maintenance can, dependent on the environments and working hours, be reduced to a performance check at intervals, not exceeding 12 months. A complete performance check is enclosed in this manual, chapter 3.5. PERFORMANCE CHECK. lnspection of the antenna, cables, and plugs for mechanical defects, salt deposits, corrosion, and any foreign bodies shall be done at regular intervals not exceeding 12 months. Along with each HF SSB system test sheets are delivered in which all the measurements made in the test department of the factory, are listed. lf the control mesurings made in the service workshop should not· show the same values as those listed in the test sheet, the set must be adjusted as specified in the parts concerning the units in question.
3.2 ALIGNMENT INSTRUCTIONS INTRODUCTION The measuring values indicated in chapter 5. CIRCUIT DESCRIPTION AND SCHEMATIC DIAGRAMS are typical values and as indicated it will be necessary to use instruments in absolute conformity with the below list:
3.3
PROPOSAL FOR NECESSARY MEASURING INSTRUMENTS
Tone Generator type PM5107 Electronic Multimeter type PM2505 RF Directional Wattmeter model' 43 Oscilloscope type PM321 Dummy load 50 ohm/600W Power supply 21-32V,
PHILIPS PHILIPS BIRD PHILIPS 50A ( 600W transmitter) 1OOA (1200W transmitter)
3.4 TROUBLE SHOOTING In this section you will find guidelines which will enable you to find the faulty unit. The units are the following: Control Unit RE2100 Power supply unit N2170/N2171 Power amplifier unit TX-control unit Connection board In order to help you finding the faulty unit we have built detectors into the transmitter. The RE2100 will show an error code in the display when a fault is detected. Furthermore we have built in some service programmes. How to select these service programmes please refer to chapter 3.8.
9338
PAGE 3-1
3 SERVICE
PART 1/600W
ERROR MESSAGES The error messages are displayed in the upper part of the display in the RE2100. Table 1. indicates the possible faulty units. An asterisk in parenthesis (*) indicates the alternative unit where the error may also be found. ERROR
RE2100
T2131
AT2112
70
*
*
73
(*)
*
75
(*)
*
76
*
80
*
81
*
(*)
82
*
(*)
83
*
84
*
85
(*)
86
*
87
*
88
*
90
*
92
*
95 Table 1. The error messages with numbers from 70 to 95 are generated by the TX-processor and mainly related to the T2131 and the AT2112. For the detailed error description please refer to the following table and the block diagram.
Error Code
Power Amplifier module 11
AC Power Supply
DG Power Supply
20
TX Control Connection Board Unit module 13 *
(*)
70
*
(*)
73
(*)
(*)
75
(*)
(*)
78
*
80
(*)
*
81
(*)
82 83
*
(*) *
*
85
*
(*) (*)
86
(*)
*
87
*
(*)
91
*
(*)
An asterisk in parenthesis (*) indicates the alternative unit where the error may also be found. For the detailed error description please refer to section 3.4.1. ERROR CODES.
PAGE 3-2
9338
3 SERVICE
3.4.1
PART 1/600W
ERROR CODES
ERROR MESSAGES, DESCRIPTION The error messages displayed in the RE2100 display are described in the following technical description.
70. MOTOR CIRCUIT ERROR An error is detected in the circuit controlling the tune motor M01 in AT2112. The TX-processor has detected no 180° pulse from AT2112. Please refer to PART II chapter 3.3.8 73. HIGH SWR WHEN TUNING AT2112 lt is not possible to tune the AT2112 to an SWR better than 2.5. Check the Antenna. Check the RF-signal path from the Power Amplifier Unit (11) in the T2131 to the antenna. Check the SWR detector on the Filter Switch (7). Please refer to PART II chapter 3.4.7.
75. HIGH SWR WHEN TRANSMITTING This error may occur if the antenna has become bad since the latest up-tune on the frequency or has become bad during a transmit period. SP 23-0 displays the latest SWR measured.
78. INTERNAL SWR TOO HIGH The SWR in the internal dummy load used for the automatic power setting is too high. For frequencies lower than 20 MHz the SWR limit is 1.7. For frequencies above 20 MHz the SWR limit is 1.9. Please refer to PART II chapter 3.4.7.
80. POWER OUT FAil The level of the Power out voltage is under a low limit measured in approx. 2 seconds at the output of the Filter Switch (7). The error is probably in the T2131: Check the output of the power amplifier (11 ). Please refer to PART III chapter 3.6. Check the output of the Filter Switch (7). Please refer to PART II chapter 3.4.7.
81. POWER IN LOW The level of the Power in voltage is low (<0.4volt), measured at the Microprosessor (8) P5 pin 1. This error only occurs when the TX-Processor makes a drive setting. The RF-input signal is probably missing. Check the RF connection between the RE2100 and the T2131. Check the RF output from RE2100. Please refer to the RE2100 mamual chapter 3.6. Check the POWER IN detector at the Connection Board (13). Please refer to chapter 5.1. 82. POWER OUT HIGH The level of the Power out voltage is high. Check the RF output from the RE2100. Please refer to the RE2100 mamual chapter 3.6. The error may also occur if the T2131 has been improperly calibrated. Please refer to chapter 3.7.1 calibration. 83. POWER AMPLIFIER The level of the Vtorward voltage is under a low limit measured in approx. 2 seconds at the filterr switch (7). Check the power supply, please refer to PART V chapter 3.4, and PART VI chapter 3.4 Check the Power Amplifier (11) Please refer to PART III chapter 3.6. Check the SWR detector on the filter switch module (7). Please refer to PART II chapter 3.4.7.
9338
PAGE 3-3
3 SERVICE
PART 1/600W
85. AC SUPPLY MISSING The AC supply is under a low level ( < 180 Volt). The error is probably outside the T2131: -. Check the AC voltage level on the Connection Board (13). ST9 between Pin 2 and Pin 3 approx. 220 Volt AC. ( 190-242 volt) Inside the T2131: Check the AC SENSE detector on module (9). Please refer to PART II chapter 3.3.9.
86. AC POWER SUPPL V UNIT DEFECT The error is probably inside the AC POWER SUPPLY (N2171 ). Note! This error code is only valid if the T2131 is installed with both AC and DC power supplies. Check the power supply, please refer to PART VI chapter 3.4
87. TRANSMITTER TEMPERATURE HIGH IN THE POWER AMPLIFIER SP 21-0 displays the state of the temperature protection function. Please referto the Service Programmes. Ensure a free air flow into the T2131 chassis. Check that the blower in Power Amplifier is running and that a free air flows through this module. Check the idle current in the Power Amplifier (11 ). Please refer to PART II chapter 3.6. Check the temperature measuring circuit. Please refer to PART II chapter 3.4.8.3 A/D CONVERTER.
91. TEMPERATURE SENSOR ERROR IN THE POWER AMPLIFIER The temperature is measured tobe very high or very low, indicating an error in the temperature measuring circuit. Please refer to PART II chapter 3.4.8.3 A/D CONVERTER/Temperature Measuring.
95. OPERATOR ERROR The transmitter frequent is higher than 28.0 MHz, and is not allowed.
PAGE 3-4
9338
PART 1/600W
3 SERVICE
3.4.2
INTELLIGENT FAULT SYSTEM
The T2131 transmitter is designed with an intelligent fault system. This fault system secures a safe transmission if an error occurs in the AC power supply (PART VI) under stand by or transmission. lf an error arise in the AC power supply, the transmission is only stopped in 400 msec., the time it takes to start the DC power supply. Therefore, it is possible to transmit voice or telex without being interrupted. The T2131 will after sometimetryto usethe AC power supply again, in orderto protectthe ships radio batteries.
VARIATION IN AC SUPPLY VOLTAGE. lf the AC sensor detects a low AC Mains supply voltage, the power supplies are switched over from AC to DC. lf the AC Mains supply voltage returns later, the TX-processor makes a new 'drive set' and the AC power supply is switched on again. 'error 85' is displayed in the RE2100. FAULT IN POWER AMPLIFIERS. lf an error arises in the Power amplifier, there is no possibility to transmit, the power supply is switch oft, and 'error 83' is displayed in the RE2100. FAULT IN THE OUTPUT FILTER. lf an error arises in the output filter there is no possibility to transmit, the power supplies are switch off, and 'error 80' is displayed in the RE2100.
Pin
(11)
(7)
(1-6)
PA A
SWR
~
Vf
Vr
P out
27568
The measurements are executed in the following order Pin, Vf, Pout.
9338
PAGE 3-5
PART 1/600W
3 SERVICE
27567
DRIVE SET
This figure illustrate what happens if a fault occurs in the AC power supply.
EXAMPLE. An T2131 is installed with AC and DC power supply (600W). Under transmission. The fuse blows in +42V A AC power supply. There is no signal on Vforv (Vf). 1. 2. 3.
The +28V,+42V A AC power supply is switched off. The +28V,+42V A DC power supply is switched on (600W). 'error 86' is displayed in the RE2100 when the key is released
Under these circumstances when the +42V A AC power supply is defect, the intelligent fault system at first try the AC power supplies and then switch over to DC power supplies. This is done in order to protect the ships radio batteries.
PAGE,3-6
9338
3 SERVICE
PART 1/600W
Limits of voltage in the T2131. 1.
Connect a 50 Ohm dummy load instead of the aerial.
2.
Move the service strap, into the RE2100. When the service strap P03 in Processor module (5) is moved, the T2131 is set to service mode. Please refer to chapter 5.10 in the Servicemanual for RE2100. The display will show 'SP- '
3.
Those the trouble shooting service program SP-29 Key in 29 on the RE2100. The Transmitter starts the power supplies, and the RE2100 deliver a 1600 kHz two-tone rf-signal to the transmitter.
4.
Adjustment of the rf-level of the two-tones is done by using the keys and on the front of RE2100.
5.
The rf-level must be 1650mV pp measured at the Coax cable on the connection Board (14) at ST1 pin 1.
6.
Check all power voltage in the transmitter.
Meas ref. GND Power in Vforward
AC voltage (volt pp}
Mess point
1.65 Volt PP 350-430 Volt pp
ST1 pin 1 module 13 J4 module 7
Vreverse Power out
290-390 Volt pp
J3 module 7
DC voltage (volt) 0.6-0.9 Volt 5.8-8.0 Volt 0.1-1.1 Volt 2.2-3.4 Volt
Mess point P3 pin 1 module 13 P1 pin 7 module 7 P1 pin 8 module 7 P1 pin 9 module 7
Read out SP-xx
DC (volt) +/-XX%
SP-22-1
+/-20 %
SP-22-4
+/-20 %
--
--
SP-22-5
+/-20 %
The service program SP-22-1 and SP-22-4 is only valid from the software version C1096F. 7.
Move the service strap back to normal position.
3.5 SYSTEM FUNCTION DESCRIPTION This section mainly describes the overall functions of the software in the T2131. The main functions are described in sections, where section SP-BUS COMMUNICATION TO T2131 is a common section to be read in conjunction with the other. 1n order to have the full understanding of the mode of operation of the T2131 , section SYSTEM FUNCTION DESCRIPTION has to be read together with the chapter 5. CIRCUIT DESCRIPTION in PART II. This section describes the following function.
9338
PAGE 3-7
PART 1/600W
3 SERVICE
3.5.1
SP-BUS COMMUNICATION TO T2131
The SP-bus is a time multiplexed serial data bus. The RE2100 is the master and the T2131 is one of several slaves. The T2131 is assigned a given slave address. RE2100 initiates and controls all communication to the T2131. This means that all activities performed in T2131 is controlled by the RE2100. The T2131 may receive a number of commands according to the expected action in the T2131. When the T2131 has received a message it must replay immediately. The T2131 has four different options to answer the RE2100:
A: B: C: D:
The received command is understood and is executed. The received command is understood and T2131 is busy executing the command. The received command is understood and is executed. The T2131 has information for the RE2100. A communication error is detected. The command is not executed. The error can be a parity error or a message length error.
The answer options A, B and C may be followed by information related to the specific command. lf the T2131 does not answer, the RE2100 is repeating the command a number of times. lf the T2131 does still not answer, an error (Error 20) will occur in the display of the RE2100.
COMMANDS AND ANSWERS In the following the commands to the T2131 and the answers from T2131 are described. SVNCHRONIZE /STATUS AND ERROR CODE This command/answer is used in two situations: When the power has been switched on at the RE2100, the RE2100 detects the existence of possible slaves. When the T2131 has detected an error, the T2131 has answered the previous message with the answer option (C). This results in a synchronized message from the RE2100. RECEIVER FREQUENCY Whenever the receiver frequency has been changed at the RE2100 the frequency is sent to the T2131. The T2131 ensures that a transformer is switched in at receiver frequencies below 4000 kHz and switched out at frequencies above 4000 kHz. lf the aerial coupler is tuned properly on the same frequent as the receiving frequent, the aerial coupler relays are activated in order to have the correct impedance. KEY This command is sent continuously to the T2131 when the handset key is activated at the RE2100. The first time it is sent, the command is followed by the actual transmitter frequency and the selected mode (telex etc.) at the RE2100. The answer is option (A). The following commands are sent without associated data. There are two different answers depending on the state of the T2131 . 1n both states the T2131 has the full control of the step attenuator placed in the Exciter Unit (4) in the RE2100. State one. lndicates that the T2131 and the AT2112 are N 0 T ready to transmit. The answers consist of the answer option (B) associated with an absolute step. The duration of this state is given by the duration of the automatic power setting and the tuning of the AT2112. State two. The T2131 and the AT2112 is ready to transmit. The answers consist of the answer option (A) associated with an absolute step. This state continues until the key is released and the "Stop" command is sent from the RE2100.
TUNE This command is a subset of the "Key" command. Only state one is performed followed by the "Stop" command. The command is only sent from the RE2100 when the "TX" and "Tune" keys are activated. Dummy Load Key This command is equal to the "Key" command except for the RF output power. The RF output power is delivered to the AT2112 built in dummy load instead of the connected aerial.
PAGE 3-8
9338
3 SERVICE
PART 1/600W
DUMMY LOAD TUNE This command is equal to the "Tune" command except for the RF output power. The RF output power is delivered to the AT2112 built in dummy load instead of the connected aerial. STOP TUNE/KEY This command always terminates the above mentioned 4 variants of "Tune" and "Key" commands. The answer is option (A). The command is sent from the RE2100 at one of the following events: When the handset key is released after a transmit period. When the T2131 is ready to transmit after the "TX" - "Tune" keys have been activated. When the "Enter/Stop" key is pressed while the Automatie Power setting or the tuning of the AT2112 takes place. OPEN AERIAL This command sets the relays in the AT2112 so that the aerial is disconnected from the HF SSB RE2100. SERVICE This command is always associated by a service subcommand. There are several service subcommands, each corresponding to a given Service Programme. The answer consists of option (A) or (B) followed by 5 ASCII characters which are displayed in the lower part of the display in the RE2100.
3.5.2
AUTOMATIC POWER SETTING
Motive for the Automatie Power Setting The automatic setting of the power level is done in order always to have the maximum RF-level out of the Transmitter T2131 regardless of: Variations in the RF-level out of the RE2100 Exciter RF-loss due to long cables between the RE2100 and the T2131. Variations in the gain in the P.ower Amplifier from one to another. Variations in the gain in the Power Amplifier due to the frequency. Variations in the loss in the Output Filtermodule from one to another. Variations in the loss in the Output Filtermodule due to the frequency. PRINCIPLES FOR THE AUTOMATIC POWER SETTING The RF-level out of the RE2100 Exciter is increased step-wise until a predetermined maximum allowable Power out level of the Output Filter (1) is reached. EVENTS FOR STARTING THE AUTOMATIC POWER SETTING The automatic power setting is done because of one of the following events: The TX-frequency is changed and the key on the handset has been activated. The TX-tune key on the Keyboard is pushed. The time elapsed since latest transmission is more than approx. 30 secs. The AC supply is returned after a short or long period The PA- or power supply module is defective. NECESSARY SIGNALS AND PARAMETERS Power out. The RF-level is measured by a detector circuit on the Output Filter (7) and is mentioned as"P_out". P_out is measured by the TX-processor (8) by use of an analog to digital converter. P_out maximum. The predetermined maximum allowable P_out level is composed of a number of parameters. This composition of the maximum allowable P_out is described in a section below. In the following it is assumed that the maximum allowable P_out has already been calculated. The predetermined maximum allowable P_out level will in the following sections be mentioned as Po_max (Power out maximum).
9338
PAGE 3-9
PART 1/600W
3 SERVICE
RF-level control. A digitally controlled step attenuator with 64 steps, each step is approx. 0.3 dB, is placed in the Exciter Unit (4) in the RE2100. Du ring the automatic power setting the TX-processor (8) in the T2131 has the full control of the step attenuator via the SP-Bus and the Processor Module (5) in the RE2100.
FUNCTIONAL DESCRIPTION OF THE AUTOMATIC POWER SETTING When the automatic power setting is about to start the step attenuator in the Exciter Unit (4) is preset to step 43 by the answer to the first "Tune" command. The automatic power setting may now take place in 2 or 3 states, depending on the initial measured P_out (step 43) related to the Po_max. State 1 is always executed as the first state. State 2 is executed when the RF-level has to be increased one or more steps. State 3 is always executed as the last state in the automatic power setting.
STATE 1 The P_out level measured by the TX-processor at step 43 is compared to 4 different levels: A minimum level. lf p_out is lower, then an error is generated. The p_out level is too low. Po_max - 0.6 dB. lf P_out is lower, then a number of steps is calculated to increase the RF-level out of the Exciter. The calculation is described below. The automatic power setting continues at state 2. Po_max. lf P_out is lower or equal to, then the step is increased with one. The automatic power setting continues at state 2. Po_max +0.3 dB. lf P_out is lower, then the automatic power setting continues at state 3. Else an error is generated. The P_out level is too high.
STEP CALCULATION In order to reduce the time used for the automatic power setting the RF-level is increased a number of steps initially. The number of steps "n" is calculated in the following way: Po_max
((A / 20)) * n 10
P_out Where Ais the resolution in dB in the step attenuator. Theoretically should A = 0.3 dB/step. However, there is a certain compression in the amplifiers, etc. involved. Iterations have shown that A = 0.43 dB/step is suitable in order to reach the correct power level in an acceptable time without overshot.
STATE 2 In this state the RF-level is increased one step at a time and compared to 2 different levels:
lt P_out is higher then the automatic power setting continues at state 3. The previously measured P_out +0.2 dB. lf P_out is lower, then the automatic power setting continues at state 3. Else state 2 is repeated. This specific comparing to the previous P_out +0.2 dB is performed to ensure that the increasing of the P_out is stopped if there has been an increase less than 0.2 dB. This may occur when the Power Amplifier (1) has begun compressing the signal. The compressing of the signal gives amplitude distortion and increase the intermodulation. STATE 3 This state is executed .when th.e P_out was measured to be one step too high. RF-level is reduced one step because the previous level was too high. Depending of the event which started the automatic power setting, the RF-level is reduced further. lt an AT2112 is in the system, Uumper 5 is not inserted) P_out is reduced 20 steps further {approx. 6 dB) in order to protect the Power Arriplifier (1) whi.le tuning the .AT2112.
PAGE 3-10
9338
3 SERVICE
PART 1/600W
CALCULATING POWER OUT MAXIMUM Po_max is compound of 3 parameters: An addition (Po_cal) as a result of the Calibration. The calibration procedure is described in section 3.8.1 " Calibration " A gain/loss (po_frq) related to the frequency. A reduction (po_mrp) of reduced power for frequency <4 MHz. Po_max is found in the following way: po_max1 = po_cal * po_frq IF the FREQUENT <4 MHz THEN po_max = the lowest selected of po_max1 and po_mrp. In the following the parameters are described separately. po_cal This factor is the result of the calibration of the T2131 in maximum power out at 1.6 MHz. The principles for the calibration of the T2131 is described below. po_frq This factor is to reduce the variations in the gain of the Power Amplifier (11) and the variations in the loss in the Output Filter (1 ). The size may either be higher or lower than one approx. (0.8 - 1.2). There are 6 different sizes which may be multiplied. One for each frequency range covered by the lowpass filters in the Output Filter Module (1 ). The size for the frequency range 1.6 - 2.599 MHz is always 1.00, because 1.6 MHz is used as a reference. po_mrf (only used for frequency <4 MHz) This is in fact not an addition. lt is possible to reduce the RF PEP power out of the transmitter in some steps by use of Service Programmes. When the power is not reduced the po_mdc has a value which is 600 Watt. When the power is reduced, the po_mdc has a fixed value corresponding to the selected PEP power level (400W, 200W, 1OOW).
3.5.3
TUNING THE AT2112
The tuning may take place in 3 different procedures: Tune-up, where a tuning is done from basic data. Retune, where the tuning is done from data saved at the latest tune-up. No tune, which is done when there is no AT2112 in the system Oumper 5 is inserted). TUNE-UP PROCEDURE This is the basic tuning procedure for tuning the AT2112. The conditions for an tune-up procedure are the following: "TX-TUNE" is entered on the keyboard on the RE2100. The frequency has not been tuned before. This means that there is no valid data in the EEPROM's for the specific 200 kHz band in which the frequency is situated. The Retune procedure did not work out. The Retune could not be done with the data saved in the EEPROM's. The measured Standing Wave Ratio (SWR) was too high, > 2.5. The aerial conditions may have been changed since the latest Uptune of a frequency in the 200 kHz band concerned or the data saved in the EEPROM's are deleted by use of Service Programmes.
9338
PAGE 3-11
3 SERVICE
PART 1/600W
The uptuning may take place in up to 6 states. The states are sequentially executed until the uptuning has been accepted. 1.
The relays in the AT2112 are set so that the RF signal is fed straight through the coupler. This means that no resonance (inductance, (L)) or load (capacitance, (C)) are active. lfthe SWR (Standing Wave Ratio) is betterthan or equal to 1.7, the tuning ofthe aerial is accepted. A possible previously saved combination is deleted from the EEPROM's. lt Jumper 4 on the TX-processor (8) is inserted this "signal straight through" combination will NOT be tested.
2.
A sequence of shifting the resonance and the load in a certain pattern is running through. For each frequency band (200 kHz) a number of combinations of fixed resonance values (L) and fixed load values (C) are switched in. For every combination of a fixed resonance and a fixed load, the variable inductor is run through the working range. Within the working range of the variable inductor the SWR is measured and compared continuously to certain limits. The first combination always contains the highest value of the resonance (most L is in) and the lowest value of the load (least C is in). The next combinations each contains an increasing value of the load (C) and the highest value of resonance (L). When the highest value of load has been tested the next lower value of resonance is switched in and all the load values are tested again. The variable inductor is activated by the tune motor M01. The motor may run at high speed or at low speed. In the following mentioned as "high tune speed" and "low tune speed". With the tune speed high, the SWR is measured and continuously compared to the following limits, and different actions may take place: 1.0 s SWR s 1.5. The actual combination of resonance and load is kept and the tune speed is changed to low. The variable inductor is running through its variation range again. When the SWR limit again is passed, the tune motor is stopped immediately and the tuning is accepted. The found combination of resonance and load and the SWR limit is saved in the EEPROM's for a later Retune procedure. 1.5 < SWR s 2.0. The actual combination of resonance and load is remembered by the processor in order to tune with the low speed later. 2.0 < SWR s 2.5. The actual combination of resonance and load is remembered together with a flag, indicating that the SWR is in the range 2.0 < SWR s 2.5 by the processor in order to tune with the low speed later.
3.
lf no combination could give an SWR s 1.5 the remembered combinations giving an SWR s 2.0 are tested at low tune speed. The SWR is measured and is compared to the following limits, and different actions take place: 1.5 2.0 inform the RE2100 and the user
3.5.4
TRANSMIT SUPERVISING
The motives for the supervising are as follows: Protection of the Transmitter T2131 against high SWR (bad antenna conditions). Protection of the power transistors in Power Amplifier (11) against damage caused by high temperature. Ensure that the transmitter T2131 always delivers maximum RF-power with a minimum of intermodulation.
9338
PAGE 3-13
PART 1/600W
3 SERVICE
When the Transmitter T2131 is keyed certain parameters are watched by the TX-processor (8) and action is taken if the change of the parameters is essential. The following parameters are watched: SWR, Standing Wave Ratio Temperature in the Power Amplifier (11) AC supply to the RE21 OO/T2131 system 1n general causes a change of any of the watched parameters is a control of the RF-level input to the Power Amplifier. While the transmitter is keyed the TX-processor has the full control of the digitally controlled step attenuator in the Exciter Unit (4) in the RE2100 via the SP-Bus and processor Unit (5) in the RE2100. Each of the watched parameters results in a number of steps. The steps are simply added to the step found when the Automatie Power Setting was performed. = APS_step + n1 + n2 + n3
act_step Where: act_step APS_step
= Actual step for the attenuator = The step found at the Automatie Power Setting. = Deviation step related to SWR = Deviation step related to Temperature = Deviation step related to DC supply
n1 n2 n3
The subsections below describe each of the parameters watched.
SWR WATCHING When the T2131 is transmitting, the SWR is continuously watched. This means in terms that the TXprocessor (8) measures the Rho approx. 3100 times per second. NOTE: Rho and SWR are two expressions describing the same physics. SWR-1 Rho=---SWR + 1
+Rho SWR=--- Rho
The measured Rho is compared to two limits. lf SWR > 2.0 (Rho> 0.333) then a calculation takes place. The result of the calculation gives a number of 0.3 dB steps that the RF-signal has to be reduced with. The number of steps n1, is given by: (Rho - 0.333) * 18 n1
=-------0.3
(n1 can not be negative or higher than 30 (1 OdB)). lf SWR > 5.0 then the error message "Bad SWR" is enervated. The operator is informed with an error 75 in Rx display, when the key is released.
TEMPERATURE WATCHING The temperature at the power transistors in the Power Amplifier (11) is measured 5 times per second. The measured temperature is compared to two limits. lf the temperature is above 98° Celsius a calculation takes place. The result of the calculation gives a number of 0.3 dB steps that the rf-signal has tobe reduced with. The number of steps n2, is given by: Measured temperature - 98° n2 = - - - - - - - - - - - - - - - 2 (n2 can not be negative.) This means that a temperature increase of 20° reduces the RF power approx. 3 dB. PAGE 3-14
9338
3 SERVICE
PART 1/600W
lf the temperature is above 118° Celsius the Power Amplifier (11) is blocked and the RF-power is further reduced approx. 60 dB, an error message is generated, and when the key is released the operator is informed. When the temperature has fallen to 108° Celsius the Power Amplifier (11) is opened again.
AC SUPPLY MISSING lf the voltage of the AC supply is falling under a low level the DC power supply is switched on, an error message is generated and when the key is released the operator is informed.
3.5.5
CALIBRATION OF THE T2131
In practice the calibration is done by use of a Service Programme. Please refertothe Service Programmes. In the following the calibration is described functionally.
MOTIVE FOR THE CALIBRATION The calibration is done in order to eliminate tolerances in specific components related to the measuring of the Power_out voltage. PRINCIPLES FOR THE CALIBRATION The principle for the calibration is as follows. The RF-power (1.6 MHz) is increased until a specific distortion is reached. The Power_out voltage is measured and stored as the Power_out_calibration voltage.
3.6
PERFORMANCE CHECK
The performance check is a test, which will enable you to determine if the T2131 is working in accordance with the factory specifications. lf you need to test the individual units please refer to the performance check in that part which deals with the unit in question. A performance check is intended to be used as a check after repair and before reinstallation of the equipment.
3.6.1
CHECK OF POWER SUPPL V N2170 OR N2171.
Select service programme SP 34-1 (N2171) or SP 34-3 (N2170). Check the +28V on the connectionboard (13), it must be 28V +/-2V, and check the +42V on the connection board (13), it must be 42V +/-4V.
3.6.2
CHECK OF OUTPUT POWER.
To check the output power you meet to connect a 50 ohm dummyload to the transmitter output on the connection board (13) ST3, and connect a oscilloscope across the output. Select a frequency near to 2000 Khz. Press the handset key, wait until the tune indicator in the display of RE2100 extinguish, then whistle in the microphone, and while whistling release the handset key. Select service programme: SP SP SP SP SP SP
22-0 22-1 22-5 22-4 23-1 23-0
Note the reading. the reading must be 3+/-1. the reading must be equal to the reading in SP 22-0 +/-0. 7. the reading must be 7 +/-1. the reading must be <1.4 the reading must be <1.4
Speak into the microtelephone and check on the oscilloscope that the signal not is distort. 9338
PAGE 3-15
3 SERVICE
PART 1/600W
Repeat the above test on frequencies near to 6200 kHz, 12400 kHz and 22000 kHz. Check the output power on a frequency near to 8200 kHz. Connect the power meterto the output of the transmitter. Whistle into the microphone, and check the power reading on the power meter it must be 600W +/-1 OOW.
3.6.3
CHECK OF CONTROLSIGNALS TO THE AERIAL COUPLER AT2112.
Select service programme and check the voltage in accordance with the table below.
Service programme
ST5 pin no.
voltage
30-1
1
28
30-2
2
28
30-3
3
28
30-4
4
28
30-5
5
28
30-6
6
28
30-7
7
28
30-8
8
28
30-9
9
28
31-0
10
28
31-1
11
28
31-2
12
28
31-3
13
28
31-4
14
28
32-2
15
18
3.6.4
CHECK OF AUDIO OUTPUT POWER.
Connect a oscilloscope across the loudspeaker terminal on the connection board (13). Tune the receiver to a strong signal, turn the volume to a peak to peak voltage of 15v, with this output must the signal be undestored.
3.6.5
CHECK OF MUTE IN AND OUT.
Connect a ohmmeter from ST12 pin 1 to pin 2. Key the transmitter and check that RE 1 make contact (0 ohm). Tune the receiver to a station. Then connect the 18V from ST12 pin 3 to pin 4, and check that the receiver is muted.
3.6.6
CHECK OF 0 DBM OUT.
Tune the receiver to a station. Check that the voltage from ST8 pin 3 to pin 4 is approx. 770mV.
PAGE 3-16
9338
3 SERVICE
3.6.7
PART 1/600W
CHECK OF AUX AF IN TX, TX KEY AND HT ON.
Select tel ex mode. Connect a AF generator from ST8 pin 1 to pin 2, and adjust the level to 770 mV. connect ST? pin 6 and 8 to ground, and ST? pin 7 and 9 to ST? pin 2(+18V). Check that there is power out of the transmitter.
3.7
FUNCTION CHECK
The function check is a quick check, which has tobe carried out when the transmitter has been installed. Select a frequency in the band 1600 kHz - 1799 kHz, or as low as possible. Then press , check that the tune lamp lights up. When the tune lamp extinguish, there shoot not be any error code in the display, if there is a error code see chapter 3.4. Press the handset key and whistle into the microtelephone. While whistling release the handset key. SELECTION OF SERVICE PROGRAMME Press <1> and <0> simultaneously, the display will now show "SP-". POWER IN CHECK Then press <2>-<2>-<1 >- the display must show 3.0 +/-1 , if not see chapter 3.4. VFORW CHECK Then press <2>-<2>-<4>- the display must show 7 +/-1 , if not see ch?pter 3.4. POWER OUT CHECK Then press <2>-<2>-<5>- the display must show 3.8 +/-0.7, if not see chapter 3.4. SWR CHECK AFTER TUNING Then press <2>-<3>-<1 >- the display must show 1. 7, if not see chapter 3.4. SWR CHECK AFTER TRANSMITTING Then press <2>-<3>-<0>- the display must show 1.7, if not see chapter 3.4. ATTENUATOR STEP IN RE2100 CHECK Then press <2>-<6>-<1 >- the display must show 5 to 25, if not see chapter 3.4. END OF SERVICE PROGRAMME Press , the display will now return to normal format. To check if the aerial coupler will work on all frequencies with the aerial in question do as decried below. Select a frequency in each band in accordance with the table below, if the frequency not is permitted for your application then you just select as many bands as possible. Then press -. lt a error code occur see chapter 3.4. The tune sequence might take up to 2 minutes. BAND BAND BAND BAND BAND BAND BAND BAND BAND BAND BAND BAND BAND BAND BAND BAND 9338
0. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15.
2182 kHz 1600 - 1799 1800 - 1999 2000 - 2199 2200 - 2399 2400 - 2599 2600 - 2799 2800 - 2999 3000 - 3099 3100 - 3399 3400 - 3699 3700 - 3999 4000 - 4299 4300 - 4599 4600 - 4999 5000 - 5499
kHz kHz kHz kHz kHz kHz kHz kHz kHz kHz kHz kHz kHz kHz kHz PAGE 3-17
3 SERVICE BAND BAND BAND BAND BAND BAND BAND BAND BAND BAND BAND BAND BAND BAND BAND
16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30.
PART 1 / 600W 5500 - 5999 kHz 6000 - 6399 kHz 6400- 6999 kHz 7000 - 7599 kHz 7600 - 7999 kHz 8000 - 8499 kHz 8500 - 12299 kHz 12300 - 12699 kHz 12700 - 16399 kHz 16400 - 16890 kHz 16900 - 21999 kHz 22000 - 22399 kHz 22400 - 24999 kHz 25000 - 25199 kHz 25200 - 28000 kHz
Finally you make a call to a coast station and get a report from that station. The function test are now completed.
3.8
SERVICE PROGRAMMES
lt is in the following assumed, that the Service Programme Jumper is inserted in the RE2100. In General: lf the RE2100 displays 'Err.O' in a Service Programme the selected SP does not exist. Example: Operator: RE2100:
Key: Displays:
Legend:
Err.O = The entered service programme does not exist.
3.8.1
20-7 'SP-20-7 ' ' Err.O'
SERVICE PROGRAMMES IN T2131
TEMPERATURE SP-21-0
Display the state of the temperature protection.
Example: Operator: RE2100:
Key: Displays:
Legend:
00.0 There has been no reduction of Power_out due to high temperature 00.1
21-0 'SP-21-0' ' 00.1'
There has been a reduction of rf-power due to high temperature in the POWER AMPLIFIER
00.2 The POWER AMPLIFIER has been blocked due to very high temperature. 00.3 The is a error in the temperature censor
PAGE 3-18
9338
PART 1/600W
3 SERVICE
SP-21-1
Display the actual temperature in the Power Amplifier in ADC temp.
Example: Operator: RE2100:
Key: Displays:
Legend:
The 15.8 must be changed to an actual temperature. Temperature = app. 65°C
SP-21-3
Display the latest measured temperature in the Power Amplifier. The temperature is only valid after the transmitter has been keyed.
21-1 'SP-21-1' ' 15.8'
Example: Operator: RE2100:
Key: Displays:
Legend:
The 19.6 must be changed to an actual temperature. Temperature
21-3 'SP-21-3' ' 19.6'
= app.
98°C
TEMPERATURE IN POWER AMPLIFIER 155°C
150
POWER AMPLIF~ER BLOCKED 125
100
75
118°C
REDUSED POWER
98°C
NORMAL POWER
50
25
o
RE2100 TEMP
-25 -50
27576
Function between the ADC temp and the real temperature.
POWER IN, VFORWARD AND POWER OUT SP-22-0
Display the latest Power_out MAX voltage. The Voltage is only valid after the transmitter has been keyed, and the "Drive set" is accpeted.
Example: Operator: RE2100:
Key: Displays:
Legend:
Measured in Volt.
SP-22-1
Display the latest measured Power_in voltage. Measured at PS pin 1 on the Microprocessor module (8). The Voltage is only valid after the transmitter has been keyed.
22-0 'SP-22-0'
'
Example: Operator: RE2100: Legend: 9338
4.0'
22-1 'SP-22-1' ' 1.2' Measured in Volt. Key: Displays:
PAGE 3-19
3 SERVICE SP-22-4
PART 1/600W Display the latest measured Vforvard voltage. Measured at P4 pin 7 on the Microprocessor module (8). The Voltage is only valid after the transmitter has been keyed.
Example: Operator: RE2100:
Key: Displays:
Legend:
Measured in Volt.
SP-22-5
Display the latest measured POWER_OUT voltage. Measured at P4 pin 9 on the Microprocessor module (8). The Voltage is only valid after the transmitter has been keyed.
22-4 'SP-22-5'
'
Example: Operator: RE2100: Legend:
7.0'
Key: Displays:
22-5 'SP-22-5' ' 4.2' Measured in Volt.
SWR SP-23-0
Display the latest measured SWR.
Example: Operator: RE2100:
Key: Displays:
SP-23-1
Display the measured SWR when the tuning was finished.
Example: Operator: RE2100:
Key: Displays:
23-0 'SP-23-0 ' ' 1.6'
23-1 'SP-23-1 '
'
1.7'
EEPROM SP-24-0
Test the EEPROM's for write and read.
Example: Operator: RE2100:
Key: Displays:
RE2100:
Displays:
24-0 'SP-24-0 '
'SP-24-0 '
'
A.'
Legend:
A. = No Errors found Err.1 = Error found in U8. Err.2 = Error found in U9.
NOTE:
The duration of the test is approximately 8 seconds.
PAGE 3-20
9338
PART 1/600W
3 SERVICE
SP-24-1
Delete all stored Retune Data from the EEPROM's.
Example: Operator: RE2100:
Key: Displays:
24-1 'SP-24-1 '
RE2100:
Displays:
'SP-24-1' ' A.'
Legend:
A.
=
Deleting finished.
lnitialize EEPROM's from scratch. Stores standard data in the eeprom
SP-24-2 Example: Operator: RE2100:
Key: Displays:
24-2 'SP-24-2'
RE2100:
Displays:
'SP-24-2' ' A.'
Legend:
A.
Note:
The T2131 must be turned off and on after the execution of this Service Programme. The T2131 M U ·s T be Calibrated after this Service Programme.
=
lnitialize finished.
CALIBRATION SP-25 Example: Operator: Operator: RE2100:
Calibrate the T2131.
Connect a oscilloscope across the internal dummy load R31 to R38 see PART II page 5-2. Key: 25 Displays: 'SP-25-0' ' CAL.'
RE2100:
Delivers a two-tone rf-signal (Same as tune tones). Tx-frequency: 1600.0 KHz.
T2131:
Opens and closes for the two-tone rf-signal. Open in 1 seconds and closed in 4 seconds.
Operator:
Adjust the voltage across the dummy load to 400VP-P by means of the arrow keys on RE2100. The signal must be undistored (no flat topping), lf the signal is distorted there is something wrang with either the oscilloscope, the power amplifier or the dummy load. lf the drive level are adjusted to high it will course damage on the power amplifier. lt is very important that the oscilloscope you use is correct adjusted and are able to measure on a two tone signal. lf you don't have a good oscilloscope available then you can do following emergency procedure (only for software version C10961 or higher): Select SP-24-2-ENT then switch off and on again and do nothing eise. This will give you a little less output power but you can be sure that nothing will be damaged due to too high drive level.
Note:
9338
PAGE 3-21
PART 1/600W
3 SERVICE Operator: RE2100:
Key: Displays:
1 'SP-25-1' ' A.'
Legend:
A. = Accepted. The T2131 is calibrated. Err.1 = POWER OUT Voltage high. See the description of Error Message 82 Err.2 = POWER OUT Voltage low. See the description of Error Message 81 Err.3 = Bad SWR in the internal dummy load. Note: lf any 'Err.' comes up the T2131 is N 0 T calibrated.
Note:
After calibration it is necessary to switch off the power on the RE2100. Unintentional call of SP-25 lf the operator unintentionally has keyed '25' it is possible to leave Service Programme 25 without calibrating the T2131 in the following way:
Operator:
Key: or SP-25 may also be left by switching off the power on the RE2100.
STEP ATTENUATOR SP-26-0
Display the Maximal step of the Step attenuator in the RE2100 Exciter.
Example: Operator: RE2100:
Key: Displays:
26-0 'SP-26-0'
' 14.'
SP-26-1
Display the Actual step of the Step attenuator in the RE2100 Exciter.
Example: Operator: RE2100:
Key: Displays:
26-1 'SP-26-1' ' 18.'
SOFTWARE VERSION SP-27-0
Display the Version and the Release of the software in the Tx-processor(8) in T2131.
Example: Operator: RE2100:
Key: Displays:
Legend:
27-0 'SP-27-0' '1096.A'
'1096A' is S. P. Radio's identification of the version of the software. On the label on the EPROM is written: C1096A
= 1. release 'A' 'B' etc.
PAGE 3-22
= 2. = 3.
release release
9338
PART 1/600W
3 SERVICE
TROUBLE SHOOTING SP-29
Trouble shooting service programme.
Example: Operator: RE2100:
Key: Displays:
29 'SP-29·-o '
' SE.' RE2100:
Delivers a two-tone rf-signal continuously (Same as tune tones).
Tx-frequency:
1600.0 KHz
T2131:
The accordingly Low Passfilter is switched in and the transmitter is keyed. lt is advisable to connect a 50 Ohm dummy load instead of the aerial coupler.
Operator:
May now trouble shoot the transmitter without being disturbed by error messages etc. Adjustment of the rf-level of the two-tones is done by using the keys and on the front of RE2100. When the trouble shooting is finished:
Operator: RE2100:
Key: Displays:
'SP- '
ADJUSTMENT SP-33
Adjustment of the bias current in the power transistors in the Power Amplifier.
Example: Operator: RE2100:
Key: Displays:
33 'SP-33-0'
' SE., T2131:
The transmitter is keyed. There are no rf-signals applied to the Power Amplifier.
Operator:
May now adjust the bias current in accordance to the adjustment procedure. When the adjustment is finished:
Operator: RE2100:
Key: Displays:
'SP- '
POWER SUPPLIES SP-34-X
Activates boath the 28V and 42V power supplies in AC or DC, and releases any other.
Operator: RE2100:
Key: Displays:
34-1 'SP-34-1 ' ' A.'
Power supply
SP-34-[1-8]
Displays
(A) AC (A) DC
34-1 34-3
' A.' ' A.'
'SP-34-1' 'SP-34-3'
Release all Power Supplies: Operator: RE2100: 9338
Key: Displays:
34-0 'SP-34-0 ' ' A.' PAGE 3-23
PART 1/600W
3 SERVICE ACTUAL STATUS SP-35-0
Display the actual status of the T2131.
Operator: RE2100:
Key: Display
Legend:
0.0
lt is NOT possible to transmit, all power supplies are released.
0.1
Power Amplifier Ais install and is working. AC supply.
0.5
Power Amplifier Ais install and is working. DC supply.
35-0 'SP-35-0' ' 0.1 '
MAX RF POWER AT FREQUENT< 4 MHz SP-37-X
Set MAX Rf-Power for frequents < 4 Mhz
Power Levels:
O =Normal, 1=
600W 1200W 400W 200W
2= 3= Example: Operator: RE2100:
Key: Displays:
37-[0-3] 'SP-37-[0-3] '
RE2100:
Displays:
'SP-37-1 ' ' 400.'
Legend:
400. =Set to 400 W.
FILTER RELAYS SP-38-X
OUTPUT FILTER relay drivers. Activate each of the six Filter Drivers one bye one, and release any other. A. Enter SP-38-[1-6] Driver Frequency range
Filter Filter Filter Filter Filter Filter
1 2 3 4 5 6
1.6 - 2.399 Mhz 2.4 - 3.899 Mhz 3.9 - 6.399 Mhz 6.4 - 10.399 Mhz 10.4 - 16.899 Mhz 16.9 - 28.000 Mhz
DRIVE Control RX/TX Control
SP-38-X
U
pin
38-1 38-2 38-3 38-4 38-5 38-6
21 21 21 21 14 21
14 15 13 11 12 10
38-7 38-8
21 21
16 12
B. Connect the voltmeter to the specific pin. Voltage is < 1.1 Volt. C. Enter SP-38-0
PAGE 3-24
9338
3 SERVICE
PART 1/600W
POWER Limits SP-39-4
Display the Vforward voltage that shall be exceed, unless the Power amplifier is NOT OK. The Voltage is only valid after the transmitter has been keyed or tuned.
Example: Operator: RE2100:
Key: Displays:
Legend:
Measured in Volt.
SP-39-5
Display the Power out voltage that shall be exceed, unless the Filter module is NOT OK. The Voltage is only valid after the transmitter has been keyed or tuned.
39-4 'SP-39-4'
'
Example: Operator: RE2100:
3.4'
Key: Displays:
39-5 'SP-39-5' ' 1.5' Measured in Volt.
Legend:
SP-39-0, SP-39-1 and SP-39-2 are used for internal test.
3.8.2
SERVICE PROGRAMMES RELATED TO AT2112
AT2112 RELAYS SP-30-X
Activate AT2112 Relays, Control 1-9 one by one, and release any relay.
Example: Operator: RE2100:
Key: Displays:
Legend:
30 - [0-9] 'SP-30-[0-9] ' ' A.' O = No relays activated 1 - 9 = Relays 1 - 9 activated A. = Accepted. The T2131 Activates the entered AT2112 Relay no., other relays are released.
SP-31-X Example: Operator: RE2100: Legend:
Activate AT2112 Relays, Control (10-11), AREAL RELAY (12), RX/TX (13) and RX < 4 Mhz (14) one by one. Key: Displays:
31 - [0-4] 'SP-31-(0-4] ' ' A., O - 1 = Relays 1O - 11 activated 2 = Antenne Relay TX 3 = RX / TX Relay 4 = RX < 4 MHz A. = Accepted. lt The AT2112 is NOT in the system (Jumper 5 is inserted in the Tx-processor) the following is displayed:
RE2100:
Displays:
SP-31-X' ' Err.1'
Release all areal relays. 9338
Enter:
SP-30-0
PAGE 3-25
PART 1/600W
3 SERVICE MOTOR SP-32-1
Sets supply on the AT2112 'MOTOR' line, (low speed).
Example: Operator: RE2100:
Key: Displays:
SP-32-2
Sets supply ori the AT2112 'MOTOR' line, (high speed).
Example: Operator: RE2100:
Key: Displays:
32 - 2 'SP-32-2 ' , A.'
Stop motor Operator: RE2100:
Key: Displays:
32 - 0 'SP-32-0 ' ' A.'
PAGE 3-26
32 - 1 'SP-32-1 ' ' A.'
9338
PART 1/ 600W
w 0
ü5 z CS}
0:
Cl
4
MECHANICAL DESCRIPTION
4-1
4.1
MECHANICAL ASSEMBLING ! DISASSEMBLING AND UNITS LOCATION
4-1
PART l/600W
4 MECHANICAL DESCRIPTION
4.1. MECHANICAL ASSEMBLING I DISASSEMBLING AND UNITS LOCATION
TX CONTROL UNIT 726391
N2170 OR N2171 726420 726430
N2170 POWER SUPPLY UNIT 24 V DC 726420
'tj-
2
0..
i.ri C\I C\I
CO
C\I
501117
501262 CONNECTION BOARD (13) 626413
CONNECTION BOARD (5) 626425
PAGE 4-1
PART 1/600W
5 5.1
CONNECTION BOARD (MODULE 13) PART NO. 626413
5-1
5.2
CONNECTION BOARD (MODULE 5) PART NO. 626425
5-5
5.3
CONN. SINGLE BATTERY CHARGER (MODULE 3) PART NO. 626446
5-9
CONN. DUAL BATTERY CHARGER (MODULE 4) PART NO. 626447
5-13
REMOTE CONTROL UNIT H2180 FOR N2174 BATTERY CHARGER
5-17
FUSE BOX H2182
5-18
5.4
5.5
5.6
9508
PART 1/600W
5
CIRCUIT DESCRIPTION AND SCHEMATIC DIAGRAMS
5.1
CONNECTION BOARD {MODULE 13) PART NO. 626413
The connection board contains following circuits: Aerial switch relays RE3 and RE4. In transmit mode is RE3 and RE4 activated. The output from the power amplifier (filter switch) is fed tough RE4 to the aerial coupler AT2112 / the antenna. The output from the RE2100 (exciter) is fed trough RE3 to the power amplifier. The power-in detector consists of the amplifier Q1 and the detector 04, C34. This detector is used to measure whether the input from RE2100 is sufficient. lt is also used together with the power out detector to check if the power amplifier is working ok. The audiotransformers for aux AF to transmitter and O dBm input. The optocoupler's OC1, OC2 is used for controlling the transmitter in telex mode. When OC1 is on, then the power supply is switch on and the transmitter is ready to transmit (this function is not used when SAILOR telex modern RM2151 is used, then this is done via the SP-BUS). OC1 is a fast on/off switch for the RF signal, and is used for ARQ telex. RE1 is a mute relay for external muting. lt is activated when the transmitter is ready for transmit, tuning and transmitting. RE2 is a mute relay for muting of the receiver in RE2100. lt has to activated when other transmitters is used on the same installation.
9508
PAGE 5-1
5 CIRCUIT DESCRIPTION AND SCHEMATIC DIAGRAMS
PART 1/600W
COMPONENT LOCATION CONNECTION BOARD MODULE 13
D
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w.
Q3·
View from component side with upper side tracks.
512
1
'
SH
View from component side with lower side tracks.
PAGE 5-2
PCB rev. 26413N 95Q8
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5 CIRCUIT DESCRIPTION AND SCHEMATIC DIAGRAMS
PART 1/600W
5.2 CONNECTION BOARD (MODULE 5) PART NO. 626425 CIRCUIT DESCRIPTION The connection board (module 5) is a multi connection board intended for connection of different kind of power supply configutations for the 600W or the 1200W transmitter. lt can be used for installing a single AC power supply (N2171) or a single DC power supply (N2170) for supplying a 600W transmitter. lt can also be used for installing a dual AC power supply (2 x N2171) or a dual DC power supply (2 x N2170) for supplying a 1200W transmitter.
9508
PAGE 5-5
5 CIRCUIT DESCRIPTION AND SCHEMATIC DIAGRAMS
PART l / 600W
COMPONENT LOCATION CONNECTION BOARD MODULE 5 SF'
D
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1
PART
5 CIRCUIT DESCRIPTION AND SCHEMATIC DIAGRAMS
CONNECTION BOARD MODULE 5
r
Cannectian Board PIN 1 PIN 2 PIN 3 PIN 4 PIN 5 PIN 6 PIN 7 PIN 8 PIN 9 PIN 10
AC-N AC-N AC-N AC-L AC-L AC-L
600W
(5)
PIN 1 PIN 2 PIN 3 PIN 4 PIN 5 PIN 6 PIN 7 PIN 8 PIN 9 PIN 10
TO PS-B
TO PS-A
TO PS-B
TO PS-A
1/
PIN 1 +28V PIN 2 28V ON PIN 3 +42V PIN 4 +42V PIN 5 28V ON PIN 6 +lBV PIN 7 +28V PIN 8 42V ON PIN 9 +42V PIN 10 +42V PIN 11 42V ON PIN 12 +18V
AC-N AC-N AC-N AC-L AC-L AC-L
PS
P3
-;... N-®
<'>-@ .r-@
,....
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~
4~
0
1
cn
4.
0
PIN PIN PIN
1 +28V 2 28V ON 3 +42V PIN 4 +42V PIN 5 2BV ON PIN 6 +lBV PIN 7 +28V PIN 8 42V ON PIN 9 +42V PIN 10 +42V PIN 11 42V ON PIN 12 +lBV
AC DC AC DC
PS -~ ~
";--@ ........
4.=
.... 0 N
l
AC DC AC DC
"'-e ~ ";--@ ...__.
,....
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0
0
4~
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P? '--0
V
42V B
PB L:::::. CO
28V B
P9
LO N
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L:::::.
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0
42V A
Pl
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TO PS-A AND PS-B
L:::::.
-
2BV A
i
Pl L:::::.
GND A
Pl Pl
L:::::.
P2
0
0
0
0
~
~ .... ST3
ST2
STl
0
+ BATTERY
f}
·--0
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) 1
ELN
ELN FOR PS-B
FOR PS-A
AC-INPUT
2
3
4
5
6
7
8
9
) .... ST4 IB
L.:::'.. l
2
3
4
s
TO T2135 (MODULE 14)
TO N2170171
PIN 1 PIN 2 PIN 3 PIN 4 PIN 5 PIN 6 PIN 7 PIN 8 PIN 9 PIN 10
PIN 1 PIN 2 PIN 3 PIN 4 PIN 5 PIN 6 PIN 7 PIN 8 PIN 9 PIN 10
+18V +lBV 42V ON 28V ON 42V ON 28V ON 42V ON 28V ON 42V ON 28V ON
DC DC CA) DC (A) DC (B) AC (B) AC (A) AC (A) AC
(B) (B)
6
7
8
9
te
1-
GND A GND B GND B
--
+lBV +lBV 42V ON (ß) DC 2BV ON ()3) DC 42V ON (A) DC 2BV ON (A) DC 42V ON (B) AC 2BV ON (B) AC 42V ON (A) AC 2BV ON (A) AC
4-8-264258 PAGE 5-7
M009 / 1 JJ:l\f d
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5 CIRCUIT DESCRIPTION AND SCHEMATIC DIAGRAMS
PART 1/600W
5.3 CONN. SINGLE BATTERY CHARGER (MODULE 3) PART NO. 626446 CIRCUIT DESCRIPTION The connection board consist of two part: One part for connection to the power supply N2170 and one part for connection to the BATTERY CHARGER N2174. The part for the N2174 contains the connections for the RE MOTE BOX N2180, for the FUSE BOX N2182, for the battery temperature sensor, for the voltage alarms and for an auxillary output. The battery voltage and the charge current are monitored by the remote voltage sense wires (+VS and
-VS) and by the current shunt wires (+SHUNT and-SHUNT), connected to the connection board and led to the REMOTE BOX N2180. Connections for the voltage alarms can be connected in several ways depending on the need. The relay RE2 is activated by the "26V" from N2174. When the AC mains fails, the "26V" disappears and the relay RE2 falls. This might be used to give alarm for AC mains failure. The comparator U1 is a battery low detector, which switches offthe relay RE1, if the batteryvoltage goes under a preset value set by R2. Normally it is set for detecting battery voltage under 24VDC. The diode 06 protects against reverse polarity of the battery. The connection board also contains a service strapfield. lt might be useful during adjustment of the charger N2174, if the REMOTE BOX H2180 is placed far away. The strapfield has the same function as the switches in H2180. Normally the strap is placed in REMOTE position, which means the H2180 is controlling the N2174. Moving the strap to MAN position means that the N2174 is forced to charge in MANUAL mode. Moving the strap to AUTO position means that the N2174 is forced to charge in AUTOMATIC mode. Remember to move the strap back to REMOTE position when the adjustment of the N2174 is completed. ADJUSTMENT OF BATTERY LOW DETECTOR Disconnect the connection board from the battery and connect a power supply to the output terminals for the battery and set it for 24.0VDC. Turn R2 fully counter clockwise and the relay RE1 is activated. Then turn R2 slowly clockwise just until the relay RE1 falls. Nowthe RE1 will fall when batteryvoltagegoes under 24.0V and will not be activated again before the battery voltage is over 25.5V.
9508
PAGE 5-9
5 CIRCUIT DESCRIPTION AND SCHEMATIC DIAGRAMS
Po
PART 1 / 600W
COMPONENT LOCATION CONN. SINGLE BATTERY CHARGER MODULE 3 .!
@]·~',"' )
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P3
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PAGE 5-10
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PART 1/ 600W
5 CIRCUIT DESCRIPTION AND SCHEMATIC DIAGRAMS
CONN. SINGLE BATTERY CHARGER MODULE 3
TO N21?0 1 +2BV 2 3 +42V 4 +42V 5 2BV ON 6 +!BV 7 +2BV B 9 +42V 10 +42V 11 42V ON 12 +!BV
PIN PIN PIN PIN PIN PIN PIN PIN PIN PIN PIN PIN
Conn. Single Battery Charger (3)
TO N2l74 PIN PIN PIN PIN PIN PIN PIN PIN PIN PIN
1 AC-N 2 AC-N 3 AC-N 4
SERVICE STRAPFIELD
TO N2l74
5 6 AC-L 7 AC-L B AC-L 9
PIN PIN PIN PIN PIN PIN PIN PIN
FROM N21?4 +
10
P2
P911
Pl0[
r i i 1-
1
1 2 3 4 S 6 7 B
..
+vs -vs 26V AUTO +TS -TS M/S MAN
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AUTO
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1
1
2
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EATTERY LOW DETECTOR CD
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P12
5 CIRCUIT DESCRIPTION AND SCHEMATIC DIAGRAMS
PART 1/ 600W
CONN. DUAL BATTERY CHARGER MODULE 4 FROM N2174-I + Plw P2~
Conn. Dual Battery Charger (4)
"R 1
•
BATTERY LOH DETECTOR-I
i.n
<.o
"
TO N2174-I
~- i
:~„~I"~
L1------=l=-=t__------L~--l-~-+-_._~----
SERVICE STRAPFIELD-I
l
1
"""~
1111[
AUTO
;J
~
REMOTE
IN1184R ~a:
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2A0T fi_
2A0T
TO REMOTE-I
~
51211
21
51311
2
1
0
0
01
10
PS~
PG 10
+ TO TEMPERATURE 24V DCl6A TO BATTERY-I SENSOR ~ ~
PIN PIN
l 2
- TS + TS
- BAT
PIN PIN
+ BAT
~ (!)
N
2A0T
16 6 6 61-
514 -'_2_3_4
\6l 62 6l 61 65 66 \STS
P7
PB
/()
PIN PIN PIN PIN
•
AC INPUT N2174-I
T-0
PIN PIN PIN
JO N2174-II
r.~r.r.. lffifffi
:~
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540
LJ1---_j_.l--_.__ __µ__~..___.__---
ri~
u..l"Joo
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TO EXT. ALARM PIN PIN PIN PIN PIN PIN PIN PIN PIN PIN
ri~ '"'- DJm
V
e:I~~
f'-
ST7
r:;i 1°01 AUTO
N
L.:::~
~
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Fl~
2A0T
4 5
HIS
i.9J
2A0T
3
6 7 8 9 10
r:;i
PlB
IlL
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1 2
AC-N AC-N AC-N AC-N AC-N AC-L AC-L AC-L AC-L AC-L
1°1 MAN
-
~
IN1184R
l 2 3 4 5 6 7 8 9 10
P17
r
...
PIN PIN PIN PIN PIN PIN PIN PIN PIN PIN
SERVICE STRAPFIELD-II
"'7!"'""V
~
TO N2174-II
P10
+vs -vs 26V 4 AUTO 5 +TS 6 -TS 7 MIS 8 MAN
II[
!
1 E 2 L 3 N
l 2 3
PIN PIN PIN PIN PIN PIN PIN PIN
~,-----------t---t-~ITTTT 1: 1 [2:s, ""l ~ 1 ---, il RE3
1 2 3 4 5
1 -VS 2 +VS 3 - SHUNT 4 + SHUNT
1
BATTERY LOH DETECTOR II
-SHUNT +SHUNT -vs MAN 26V 6 AUTO
PIN PIN PIN PIN PIN PIN
TO SHUNT-!
FROM N2174- II +
0
~
L.::: J
PlS
F4
"' "'""
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rt-ti-
r :;i
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ri~ u..- DJoo
ra-
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~
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1 2 3 4 5 6 7 8 9 10 HIS
1~1
L.::: j
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0
-
Pl3
ri~ u..l"Joo
"'&~3~r! :::!"'•. .
AC-N AC-N AC-N AC-N AC-N AC-L 7 AC-L 8 AC-L 9 AC-L 10 AC-L l 2 3 4 5 6
r :;i
g
N
PIN PIN PIN PIN PIN PIN PIN PIN PIN PIN
PIN PIN PIN PIN PIN PIN PIN PIN PIN PIN
l
2
3
'7TV
TO EXT. ALARM
TO N2174-I
P4
+VS -vs 26V 4 AUTO 5 +TS 6 -TS 7 M/S 8 MAN
PIN PIN PIN PIN PIN PIN PIN PIN
m
"'''~- ,,,~- "'~ "'~
J61 62 6l 64 65 66 61 6V 69 6JIB
+ TO TEMPERATURE 24V DCl6A TO BATTERY-II SENSOR PIN PIN
1 - TS 2 + TS
PIN PIN
- BAT + BAT
! 1
1
1
Fll 2A0T
J6 6 6 61
5110~
TO SHUNT-II PIN PIN PIN PIN
1 2 3 4
-VS +VS - SHUNT + SHUNT
1! bb:b l bl srn 1
2
l
4
5
6
TO REMOTE - II PIN PIN PIN PIN PIN PIN
1 2 3 4 5 6
-SHUNT +SHUNT -vs MAN 26V AUTO
AC INPUT TO N2174-II PIN PIN PIN
l E 2 L 3 N
4-B-26447A PAGE 5-15
M009 / I .U:!Vd
9~-S
38Vd
Slt\l\fl::fü'dlO 011 \fV\13HQS ON\f NOlldlt:JQS30 llnQt:JIQ S
5 CIRCUIT DESCRIPTION AND SCHEMATIC DIAGRAMS
5.5
PART 1/600W
REMOTE CONTROL UNIT H2180 FOR N2174 BATTERY CHARGER
CONNECTIONBOARD 626446 (MODULE 3)
BST4 ST?
P12
P13
cm
ST3
i
0 ST6
0
ST5
1II11[0
26V MAN
+ SHUNT - SHUNT
- vs
+ vs - vs
+
TOH2180 SHUNT
+ SHUNT AUTO (H2182)
H2180
+ BATIERY
02
ME1
1
ME2 PIN 2 : +SHUNT PIN3 :-VS PIN4 : MAN PIN 5 : 26V PIN 6 : AUTO
28223
9338
PAGE 5-17
5 CIRCUIT DESCRIPTION AND SCHEMATIC DIAGRAMS
5.6
PART 1/600W
FUSE BOX H2182
H2182
0
®I®
®
'---,,-----'
®I®
0
®I®
®
®
'---,,-----'
C\I C\I
C\I
~
C') C')
~
C\I
w _J
w _J
w _J
w _J
w _J
CO
CO
CO
CO
CO
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ü
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ü
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w
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w
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CO
CO
ü
ü
<(
w
_J
CO
C\I
CO <(
C\I C\I
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28288A
DIAGRAM FOR FUSE BOX H2182 -BATT
+BATT
!z
~a:VI~
----~·
~$ ~ ~ ~~ ,~ 1~ .
+
-
TX
.---- .
+
N2174
.
n·
ff'.V
I~ 11:VI~ ~VI~
N
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~1
t:=
(/)
+
j:! (/)
(
LIGHT
HF
AUX
ST6
II +
+
VHF
ST5
vs
SHUNT
TS
TS
28289A
PAGE 5-18
9338
PART 1/600W
5 CIRCUIT DESCRIPTION AND SCHEMATIC DIAGRAMS
5.7
FUSE BOX H2182A
H2182A ~ONSOL~
TX
,
,
,
,
,
r-------t-----------t-----------t-----------t-----------t-----------1
0
0
®l®i@l®l®l®l®l®l®I®
' 0.33W 4k7 OHM 5% 0.33W 10k OHM 5% 0.33W 12VDC 1SH. 2A. 12VDC 1SH. 2A. 15V DC 2A 1SH. 12VDC 1SH. 8A. 12VDC 1SH. 2A. SPDTON-ON 4 POLES 1.5mm2 4 POLES 1.5mm2 3 POLES 1.5mm2
TERMINAL BLOCK
SINGLE POLE
TERMINAL BLOCK TERMINAL BLOCK TERMINAL BLOCK TERMINAL BLOCK TERMINAL BLOCK TERMINAL BLOCK TRAFO AF TRAFO AF
16 POLES 1.Smm2 16 POLES 1.Smm2 14 POLES 1.5mm2 10 POLES 1.Smm2 3 POLES 2.5mm2 3 POLES 1.5mm2 1:1 600 OHMS 1:1 600 OHMS
CONNEC.BOARD POWER SUPPLY POSITION
DESCRIPTION
VARIOUS VARIOUS VARIOUS
DISTANCE PIECE KIT, WASHERS AND NUTS,FOR SCREW M3x12mm PHJX-Z
-5
CONNECTION BOARD MODULE 5
MANUFACTOR
TYPE
MOTOROLA MOTOROLA 3M MO LEX 3M 3M MO LEX MO LEX MO LEX ECI A/S ECI A/S ECI A/S ECI A/S ECI A/S ECI A/S MO LEX AMP PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS ORIGINAL ELEC ORIGINAL ELEC SIEMENS SCHRACK ORIGINAL ELEC C&K PTR PTR PTR ECI A/S RIACON ECI A/S PTR PTR PTR PTR PTR PTR TDK TDK
CNY17-3 CNY17-3 3599-6002 / 7616-6002 JL 39-28-1083 3531-6002 / 7630-6002 JL 3654-6002 / 7610-6002 JL 39-28-1063 39-28-1143 39-28-1123 1-0-25860 1-0-25860 1-0-25860 1-0-25860 1-0-25860 1-0-25860 39-28-1103 0-826375-4 BF199 BC639 2322 187 73102 2322 187 73391 2322 187 73101 2322 187 73121 2322 187 73121 2322 187 73563 2322 187 73103 2322 187 73472 2322 18773102 2322 18773103 2322 187 73202 2322 187 73472 2322 187 73103 OUC-SS-112D (-S-1-SH-) OUC-SS-112D (-S-/-SH-) V23040-A0003-B201 RYS12012 OUC-SS-112D (-S-/-SH-) 7101-S-Y-C-Q-E AK300/4b M:MESS.SKRUER AK300l4b M:MESS.SKRUER AKS00/3DS m.MESS.SKRUER 1-0-23762 * 360291 1-0-23762 * AK300L16b m.MESS SKRUER AK300/16b m.MESS SKRUER AK300/14b m.MESS.SKRUER AK300/10b m.MESS.SKRUER AK110/3DS m.MESS.SKRUER AK300L3b m.MESS.SKRUER L04EE13-C10153 L04EE13-C10153
N2170/71 SINGLE & DUAL ECI A/S
0-0-26397
MANUFACTOR
TYPE
04.8x0.8x8mm CONNECTION BOARD 6/1200W DIN 7985
OJD ECI A/S HFC
N2170/N2171
ECI A/S
4,8X0,8X8 MESS. 0-0-27676 HFC9041 M3x12 PHJX-Z DIN 7985 5-0-26425A / 4-0-26425B
PART NO. 32.533 32.533 78.249 78.218 78.253 78.251 78.217 78.222 78.221 225860 225860 225860 225860 225860 225860 78.220 78.104 28.178 28.120 02.472 02.462 02.448 02.450 02.450 02.514 02.496 02.488 02.472 02.496 02.479 02.488 02.496 21.300 21.300 21.062 21.031 21.300 43.019 81.025 81.025 81.008 207607 81.028 207607 81.014 81.014 81.029 81.017 81.037 81.026 22.500 22.500
726397 PART NO. 63.106 727676 86.956 626425
9507
PAGE 6-2
PART 1/600W
CONNECTION BOARD MODULE 5
N2170/N2171
ECI A/S
5-0·26425A I 4-0·26425B
POSITION
DESCRIPTION
MANUFACTOR
TYPE
P1-S P2-S P3-S P4-S PS-S P6-S P7-S P8-S P9-S P10-S P11-S P12-S P13-S P14-S ST1-S ST2-S ST3-S ST4-S
CONNECTION BAR N141x CONNECTION BAR N141x MULTIPLUG MULTIPLUG MULTIPLUG MULTIPLUG CONNECTION ELEMENT CONNECTION ELEMENT CONNECTION ELEMENT CONNECTION ELEMENT CONNECTION ELEMENT CONNECTION ELEMENT CONNECTION ELEMENT CONNECTION ELEMENT TERMINAL BLOCK TERMINAL BLOCK TERMINAL BLOCK TERMINAL BLOCK
ECI A/S ECI A/S MO LEX MO LEX MO LEX MO LEX ECI A/S ECI A/S ECI A/S ECI ALS ECI A/S ECI A/S ECI A/S ECI A/S PTR PTR PTR PTR
2-0-2S057 * 2-0-2S057 * 39-28-1103 39-28-1103 39-28-1123 39-28-1123 1-0-2S860 1-0-2S860 1-0-2S860 1-0-2S860 1-0-2S860 1-0-2S860 1-0-2S860 1-0-2S860 AK11 OL3DS m.MESS.SKRUER AK110/3DS m.MESS.SKRUER AK300/10b m.MESS.SKRUER AK300/10b m.MESS.SKRUER
2xS POLES PCB VERSION 2xS POLES PCB VERSION 2x6 POLES PCB VERSION 2x6 POLES PCB VERSION FOR MSSCREW FOR MS SCREW FOR MS SCREW FOR MS SCREW, FOR MS SCREW FOR MS SCREW FOR MS SCREW FOR MS SCREW 3 POLES 2.Smm2 3 POLES 2.Smm2 10 POLES 1.Smm2 10 POLES 1.Smm2
626425 PART NO. 200878 200878 78.220 78.220 78.221 78.221 22S860 22S860 22S860 22S860 22S860 22S860 22S860 22S860 81.037 81.037 81.017 81.017
CONNECTION BOARD N2174 SINGLE &N2174/N2170
S.P.RADIO A/S 0·0·26398
POSITION
DESCRIPTION
MANUFACTOR
TYPE
VARIOUS VARIOUS VARIOUS
DISTANCE PIECE SPARE FUSES FOR GON.BOARD SCREW M3x12mm PHJX-Z
04.8x0.8x8mm CONNECTION BOARDS DIN 798S
OJD S.P.RADIO HFC
63.106 727794 86.9S6
-3 D6-3
CONNECTION SINGLE BATTERY DIODE POW.RECT.3SA/1 OOVDC
CHARGER(MODULE 3)N2170lZ4 ECI ALS 1N1184R/BYXS2-300R INT.RECTIFIER
F3-3
FUSE
50A 11x41mm
R1
SHUNT 80A-7SmV
4,8X0,8X8 MESS. 0-0-27794 HFC9041 M3x12 PHJX-Z DIN 798S S-0-26446B L 4-0-26446C 1N1184R INCL.HARDWARE (1 N118SR,-86R,-,-90R) 1191 017 oos DIN 72 S81 - B SO SHUNT MEDIUM CURRENT 80A-75mV
626446
BOSCH SIFAM
CONNECTION SINGLE BATTERY CHARGER(MODULE 3)N2170/74
ECI A/S
5·0·26446B / 4·0·26446C
POSITION
DESCRIPTION
MANUFACTOR
TYPE
C1-3 C2-3 C3-3 D1-3 D2-3 D3-3 D4-3 D5-3 D6-3
CAPACITOR MKT CAPACITOR ELECTROLYTIC CAPACITO R ELECTROLYTIC DIODEZENER DIODE HIGH SPEED DIODE HIGH SPEED DIODE HIGH SPEED DIODE HIGH SPEED DIODE POW.RECT.3SA/1 OOVDC
470nF 20% 63VDC 1OOuF -1 O/+SO% 2SVDC 1OuF 20% 3SVDC 5.1 V So/o 0.4W BZX79CSV1 1N4448 1N4448 1N4448 1N4448 1N1184R/BYXS2-300R
ERO ERO ELNA PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS INT.RECTIFIER
F1-3
FUSE
8AF 2SOV 0Sx20mm
LITTEL FUSE
F2-3
FUSE
8AF 2SOV 0Sx20mm
LITTEL FUSE
F3-3
FUSE
50A 11x41mm
BOSCH
F4-3 FS-3 F6-3 P1-3 P2-3 P3-3 P4-3 PS-3
FUSE FUSE FUSE MULTIPLUG MULTIPLUG CONNECTION BAR N141x CONNECTION BAR N141x CONNECTION ELEMENT
2AT 2SOV Sx20mm 2AT 2SOV Sx20mm 2AT 250V Sx20mm 2x6 POLES PCB VERSION 2xS POLES PCB VERSION
WICKMANN WICKMANN WICKMANN MO LEX MO LEX ECI A/S ECI A/S ECI A/S
MKT 1826-447/06 6-G EKM 00 CC 310 E GS RJ2-3S-V-1 OO-M-T34(TS8) BZX79CSV1 1N4448 1N4448 1N4448 1N4448 1N1184R INCL.HARDWARE (1 N118SR,-86R,- -90R) 217008. lYPE EA 217008. lYPE EA 1 191 017 oos DIN 72 S81 - B SO 19 19S 2AT 19 19S 2AT 19 19S 2AT 39-28-1123 39-28-1103 2-0-2S057 * 2-0-2S057 * 1-0-2S860
FOR MS SCREW
726398 PART NO.
626446 2S.16S 45.702 23.160
PART NO. 11.188 14.610 14.512 26.S27 2S.147 2S.147 2S.147 25.147 2S.16S 4S.S61 4S.S61 4S.702 4S.S08 4S.S08 45.S08 78.221 78.220 200878 200878 22S860
9507
PAGE 6-3
PART 1/600W
6 PARTS LISTS MANUFACTOR
TYPE
1/1011 SIL SO .PINS 2 POLES
ECI A/S ECI A/S ECI A/S ECI A/S ECI ALS MO LEX ECI A/S ECI A/S AMP
PLUG
1/1011 SIL SO.PINS 2 POLES
AMP
P16-3
PLUG
1/1011 SIL SO.PINS 2 POLES
AMP
Q1-3 R1-3 R2-3 R3-3 R4-3 R5-3 R6-3 R7-3 R8-3 R9-3 R10-3 R11-3 R12-3 R13-3 RE1-3 RE2-3 ST1-3 ST2-3 ST3-3 ST4-3 ST5-3 ST6-3 ST7-3 U1-3
TRANSISTOR AF RESISTOR MF PRESET CERMET RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RELAY RELAY TERMINAL BLOCK TERMINAL BLOCK TERMINAL BLOCK TERMINAL BLOCK TERMINAL BLOCK TERMINAL BLOCK TERMINAL BLOCK DUAL OPAMP
BC548 NPN T0-92 1k5 OHM 5% 0.33W 1kO OHM 10% 0.5W 22k1 OHM 1% 0.25W 330k OHM 5% 0.4W 5k11 OHM 1°ß> 0.25W 5k11 OHM 1% 0.25W 1Ok OHM 5% 0.33W 1Ok OHM 5% 0.33W 10k OHM 5% 0.33W 1Ok OHM 5°b 0.33W 10k OHM 5% 0.33W 470k OHM 5% 0.33W 1k0 OHM 5% 0.33W 24VDC 2SH. 2A 24VDC 2SH. 2A 3 POLES 1.5mm2 3 POLES 2.5mm2 10 POLES 1.5mm2 2 POLES 1.5mm2 2 POLES 2.5mm2 4 POLES 2.5mm2 6 POLES 1.5mm2 LM358N
PHILIPS PHILIPS BOURNS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS OMRON OMRON PTR PTR PTR PTR PTR PTR PTR TEXAS
1-0-25860 1-0-25860 1-0-25860 1-0-25860 1-0-25860 39-28-1083 2-0-25057 * 2-0-25057 * 0-826629-2 0-826647-2 0-826629-2 (0-826647-2) 0-826629-2 (0-826647-2) BC548 (-AL-BL-Cl 2322 187 73152 3386P-1-102 2322 157 12213 2322 181 53334 2322157 15112 2322157 15112 2322 187 73103 2322 187 73103 2322 187 73103 2322 187 73103 2322 187 73103 2322 187 73474 2322 187 73102 G5V-2-24 VDC G5V-2-24 VDC AK300/3b m.MESS.SKRUER AK110/3DS m.MESS.SKRUER AK300/10b m.MESS.SKRUER AK300/2b m.MESS.SKRUER AK110/2DS m.MESS.SKRUER AK110/4DS m.MESS.SKRUER AK300/6b m.MESS.SKRUER LM358P
N2174 DUAL
S.P.RADIO A/S 0-0-26398
POSITION
DESCRIPTION
P6-3 P7-3 P8-3 P9-3 P10-3 P11-3 P12-3 P13-3 P14.3
CONNECTION CONNECTION CONNECTION CONNECTION CONNECTION MULTIPLUG CONNECTION CONNECTION PLUG
P15-3
ELEMENT ELEMENT ELEMENT ELEMENT ELEMENT
FOR M5 SCREW FOR M5 SCREW FOR M5 SCREW FOR M5SCREW FOR M5 SCREW 2x4 POLES PCB VERSION
BAR N141x BAR N141x
CONNECTION BOARD
MANUFACTOR
TYPE
04.8x0.8x8mm CONNECTION BOARDS DIN 7985
OJD S.P.RADIO HFC
CONNECTION DUAL BAITTRY DIODE POW.RECT.35A/100VDC
CHARGER (MODULE 4) N2174 1N1184R/BYX52-300R
ECI ALS INT.RECTIFIER
D12-4
DIODE POW. RECT.35A/1 OOVDC
1N1184R/BYX52-300R
INT.RECTIFIER
F3-4
FUSE
50A 11x41mm
BOSCH
F9-4
FUSE
50A 11x41mm
BOSCH
R1
SHUNT 80A-75mV
4,8X0,8X8 MESS. 0-0-27794 HFC9041 M3x12 PHJX-Z DIN 7985 5-0-26447B L 4-0-26447 A 1N1184R INCL.HARDWARE (1 N1185R,-86R,-,-90R) 1N1184R INCL.HARDWARE (1 N1185R,-86R,--,-90R) 1191017005 DIN 72 581 - B 50 1191017005 DIN 72 581 - B 50 SHUNT MEDIUM CURRENT 80A-75mV
POSITION
DESCRIPTION
VARIOUS VARIOUS VARIOUS
DISTANCE PIECE SPARE FUSES FOR GON.BOARD SCREW M3x12mm PHJX-Z
-4 D6-4
SIFAM
CONNECTION DUAL BATTERY CHARGER (MODULE 4) N2174
ECI A/S
5-0-264478 / 4·0·26447A
POSITION
DESCRIPTION
MANUFACTOR
TYPE
VARIOUS C1-4 C2-4 C3-4
CONNECTION DUAL BAITTRY CAPACITOR MKT CAPACITOR ELECTROLYTIC CAPACITOR ELECTROLYTIC
ERO ERO ELNA
5-0-26447B / 1-0-26447 MKT 1826-447/06 6-G EKM 00 CC 310 E G5 RJ2-35-V-1 OO-M-T34(T58)
CHARG.(4) FOR N2174 DUAL 470nF 20% 63VDC 1OOuF -10/+50% 25VDC 1OuF 20% 35VDC
PART NO. 225860 225860 225860 225860 225860 78.218 200878 200878 78.322 78.322 78.322 28.070 02.476 07.886 02.234 01.262 02.228 02.228 02.496 02.496 02.496 02.496 02.496 02.536 02.472 21.327 21.327 81.026 81.037 81.017 81.023 81.035 81.038 81.016 31.100
726399 PART NO. 63.106 727794 86.956 626447 25.165 25.165 45.702 45.702 23.160
626447 PART NO. 52.017 11.188 14.610 14.512 9507
PAGE 6-4
6 PARTS LISTS
PART 1I600W
POSITION
DESCRIPTION
C4-4 CS-4 C6-4 D1-4 D2-4 D3-4 D4-4 DS-4 D6-4
CAPACITOR MKT CAPACITOR ELECTROLYTIC CAPACITOR ELECTROLYTIC DIODE ZENER DIODE HIGH SPEED DIODE HIGH SPEED DIODE HIGH SPEED DIODE HIGH SPEED DIODE POW.RECT.3SA/1 OOVDC
470nF 20% 63VDC 1OOuF -1 O/+SO% 2SVDC 1OuF 20% 3SVDC S.1 V S% 0.4W BZX79CSV1 1N4448 1N4448 1N4448 1N4448 1N1184R/BYXS2-300R
D7-4 D8-4 D9-4 D10-4 D11-4 D12-4
DIODEZENER DIODE HIGH SPEED DIODE HIGH SPEED DIODE HIGH SPEED DIODE HIGH SPEED DIODE POW.RECT.3SA/1 OOVDC
S.1 V S% 0.4W BZX79CSV1 1N4448 1N4448 1N4448 1N4448 1N1184R/BYXS2-300R
F1-4 F2-4 F3-4
FUSE FUSE FUSE
8AF 2SOV 0Sx20mm 8AF 2SOV 0Sx20mm SOA 11x41mm
F4-4 FS-4 F6-4 F7-4 F8-4 F9-4
FUSE FUSE FUSE FUSE FUSE FUSE
2AT 2SOV Sx20mm 2AT 2SOV Sx20mm 2AT 2SOV Sx20mm 8AF 2SOV 0Sx20mm 8AF 2SOV 0Sx20mm SOA 11x41mm
F10-4 F11-4 F12-4 P1-4 P2-4 P3-4 P4-4 PS-4 P6-4 P7-4 P8-4 P9-4 P10-4 P11-4 P12-4 P13-4
FUSE FUSE FUSE CONNECTION CONNECTION MULTIPLUG MULTIPLUG CONNECTION CONNECTION CONNECTION CONNECTION MULTIPLUG MULTIPLUG CONNECTION CONNECTION PLUG
2AT 250V Sx20mm 2AT 2SOV Sx20mm 2AT 2SOV Sx20mm FOR MS SCREW FOR MS SCREW 2x4 POLES PCB VERSION 2xS POLES PCB VERSION
P14-4
PLUG
1/10" SIL SO.PINS 2 POLES
P15-4
PLUG
1/10" SIL SO.PINS 2 POLES
P16-4
PLUG
1l10" SIL SQ.PINS 2 POLES
P17-4
PLUG
1/10" SIL SO.PINS 2 POLES
P18-4
PLUG
1/10" SIL SO.PINS 2 POLES
01-4 02-4 R1-4 R2-4 R3-4 R4-4 RS-4 R6-4 R7-4 R8-4 R9-4 R10-4 R11-4 R12-4 R13-4 R14-4
TRANSISTOR AF TRANSISTOR AF RESISTOR MF RESISTOR MF PRESET CERMET RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF
BCS48 NPN T0-92 BCS48 NPN T0-92 1kS OHM 5% 0.33W 22k1 OHM 1% 0.2SW 1kO OHM 1OOb O.SW Sk11 OHM 1% 0.2SW 5k11 OHM 1% 0.25W 330k OHMS% 0.4W 1Ok OHMS% 0.33W 1Ok OHM S0b 0.33W 1Ok OHM S% 0.33W 1Ok OHMS% 0.33W 470k OHMS% 0.33W 10k OHMS% 0.33W 1k0 OHM 5% 0.33W 1kS OHM S% 0.33W
MANUFACTOR
ELEMENT ELEMENT
BAR N141x BAR N141 x ELEMENT ELEMENT
FOR MS SCREW FOR MS SCREW 2x4 POLES PCB VERSION 2xS POLES PCB VERSION
BAR N141x BAR N141x 1/10" SIL SO.PINS 2 POLES
ERO ERO ELNA PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS INT.RECTIFIER
TYPE
MKT 1826-447/06 6-G EKM 00 CC 310 E GS RJ2-3S-V-1 OO-M-T34(TS8) BZX79CSV1 1N4448 1N4448 1N4448 1N4448 1N1184R INCL.HARDWARE (1 N118SR,-86R,---- -90R) PHILIPS BZX79CSV1 PHILIPS 1N4448 PHILIPS 1N4448 PHILIPS 1N4448 PHILIPS 1N4448 INT.RECTIFIER 1N1184R INCL.HARDWARE (1 N118SR,-86R,--,-90R) LITIEL FUSE 217008. LITIEL FUSE 217008. BOSCH 1 191 017 oos DIN 72 S81 - B SO WICKMANN 19 19S 2AT WICKMANN 19 19S 2AT WICKMANN 19 19S 2AT LITIEL FUSE 217008. LITIEL FUSE 217008. BOSCH 1191 017 oos DIN 72 581 - B 50 WICKMANN 19 19S 2AT WICKMANN 19 195 2AT WICKMANN 19 19S 2AT ECI A/S 1-0-25860 ECI A/S 1-0-2S860 MO LEX 39-28-1083 39-28-1103 MO LEX ECI AIS 2-0-2S057 * 2-0-2S057 * ECI A/S . 1-0-2S860 ECI A/S ECI A/S 1-0-2S860 MO LEX 39-28-1083 39-28-1103 MO LEX ECI A/S 2-0-2S057 * 2-0-2S057 * ECI A/S AMP 0-826629-2 0-826647-2 AMP 0-826629-2 (0-826647-2) AMP 0-826629-2 (0-826647-2) AMP 0-826629-2 (0-826647-2) AMP 0-826629-2 (0-826647-2) AMP 0-826629-2 0-826647-2 PHILIPS BCS48 (-A/-B/-C) PHILIPS BCS48 (-A/-B/-C) PHILIPS 2322 187 731 S2 PHILIPS 2322 1S7 12213 BOURNS 3386P-1-102 PHILIPS 2322 1S7 1S112 PHILIPS 2322 1S7 1S112 PHILIPS 2322 181 S3334 PHILIPS 2322 187 73103 PHILIPS 2322 187 73103 PHILIPS 2322 187 73103 PHILIPS 2322 187 73103 PHILIPS 2322 187 7347 4 PHILIPS 2322 187 73103 PHILIPS 2322 187 73102 PHILIPS 2322 187 73152
PART NO. 11.188 14.610 14.S12 26.S27 2S.147 2S.147 2S.147 2S.147 2S.16S 26.S27 2S.147 2S.147 2S.147 2S.147 2S.16S 4S.S61 4S.S61 4S.702 4S.S08 45.S08 4S.S08 4S.S61 4S.S61 4S.702 45.S08 4S.S08 45.S08 225860 225860 78.218 78.220 200878 200878 225860 225860 78.218 78.220 200878 200878 78.322 78.322 78.322 78.322 78.322 78.322 28.070 28.070 02.476 02.234 07.886 02.228 02.228 01.262 02.496 02.496 02.496 02.496 02.S36 02.496 02.472 02.476
9507
PAGE 6-5
PART 1/600W
6 PARTS LISTS POSITION
DESCRIPTION
R15-4 R16-4 R17-4 R18-4 R19-4 R20-4 R21-4 R22-4 R23-4 R24-4 R25-4 R26-4 RE1-4 RE2-4 RE3-4 RE4-4 ST1-4 ST2-4 ST3-4 ST4-4 ST5-4 ST6-4 ST7-4 ST8-4 ST9-4 ST10-4 ST11-4 ST12-4 U1-4 U2-4
RESISTOR MF PRESET CERMET RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RELAY RELAY RELAY RELAY TERMINA.L BLOCK TERMINAL BLOCK TERMINAL BLOCK TERMINAL BLOCK TERMINAL BLOCK TERMINAL BLOCK TERMINAL BLOCK TERMINAL BLOCK TERMINAL BLOCK TERMINAL BLOCK TERMINAL BLOCK TERMINAL BLOCK DUAL OPAMP DUAL OPAMP
22k1 OHM 1% 0.25W 1k0OHM10% 0.5W 5k11 OHM 1% 0.25W 5k11 OHM 1% 0.25W 330k OHM 5°b 0.4W 1Ok OHM 5% 0.33W 1Ok OHM 5% 0.33W 1Ok OHM 5% 0.33W 10k OHM 5% 0.33W 470k OHM 5°b 0.33W 10k OHM 5% 0.33W 1k0 OHM 5% 0.33W 24VDC 2SH. 2A 24VDC 2SH. 2A 24VDC 2SH. 2A 24VDC 2SH. 2A 1OPOLES 1.5mm2 2 POLES 1.5mm2 2 POLES 2.5mm2 4 POLES 2.5mm2 6 POLES 1.5mm2 3 POLES 2.5mm2 10 POLES 1.5mm2 2 POLES 1.5mm2 2 POLES 2.5mm2 4 POLES 2.5mm2 6 POLES 1.5mm2 3 POLES 2.5mm2 LM358N LM358N
REMOTE CONTROL UNIT H2180 FOR N2174 BATTERY CHARGER
MANUFACTOR
TYPE
PHILIPS BOURNS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS OMRON OMRON OMRON OMRON PTR PTR PTR PTR PTR PTR PTR PTR PTR PTR PTR PTR TEXAS TEXAS
2322 157 12213 3386P-1-102 2322 157 15112 232215715112 2322 181 53334 2322 187 73103 2322 187 73103 2322 187 73103 2322 187 73103 2322 187 73474 2322 187 73103 2322 187 73102 G5V-2-24 VDC G5V-2-24 VDC G5V-2-24 VDC G5V-2-24 VDC AK300/1 Ob m.MESS.SKRUER AK300/2b m.MESS.SKRUER AK110/2DS m.MESS.SKRUER AK110l4DS m.MESS.SKRUER AK300/6b m.MESS.SKRUER AK110/3DS m.MESS.SKRUER AK300/1 Ob m.MESS.SKRUER AK300/2b m.MESS.SKRUER AK11 Ol2DS m.MESS.SKRUER AK110/4DS m.MESS.SKRUER AK300/6b m.MESS.SKRUER AK110/3DS m.MESS.SKRUER LM358P LM358P
S.P.RADIO A/S H2180
POSITION
DESCRIPTION
D1 D2 ME1
DIODE RECTIFIER DIODE RECTIFIER PANEL METER
1N4002 1OOV/1 A 1N4002 1OOV/1 A SCALED 80-0-80 AMP.
ME2 P1
PANEL METER PLUG
SCALED 0-40V 6 POLES
S1 S2
ROCKER SWITCH ROCKER SWITCH
DPDT ON-NONE-ON 4A/250VAC DPDT ON-NONE-ON 4A/250VAC
1N4002 (03/04/05/06/07) 1N4002 (03/04/05/06/07) 29WF/75-0-75mV SCALED 80/0/80A SIFAM 29WFL0-40V SCALED 0-40V HIRSCH MANN 973021-100 6 pole Male for Chassis CARLINGSWITCH 6 1O1 2 4 2 1-0-0 CARLINGSWITCH 6 1O1 2 4 2 1-0-0
FUSE BOX, 30 Amps.
S.P.RADIO A/S HF SSB H2182
HF SSB H2182
MANUFACTOR
TYPE
THOMSON THOMSON SIFAM
POSITION
DESCRIPTION
MANUFACTOR
TYPE
VARIOUS VARIOUS
CABINET,FUSE BOX H2182/3 FUSE ARRANGEMENT H2182
S.P.RADIO A/S S.P.RADIO A/S
0-0-28250 0-0-28252
FUSE ARRANGEMENT H2182 POSITION
DESCRIPTION
F1 F2 F3 F4 F5 F6 F7
CIRCUIT BREAKER FUSED CIRCUIT BREAKER FUSED CIRCUIT BREAKER FUSED CIRCUIT BREAKER FUSED CIRCUIT BREAKER FUSED CIRCUIT BREAKER FUSED CIRCUIT BREAKER FUSED
S.P.RADIO A/S 0·0·28252
2 POLES 440VAC-110VDC/63A 2 POLES 440VAC-110VDC/63A 1 POLE 440VAC-48VDC/1 OA 1 POLE 440VAC-48VDC/2A 1 POLE 440VAC-48VDCl1 OA 1 POLE 440VAC-48VDC/1 OA 1 POLE 440VAC-48VDC/32A
MANUFACTOR
TYPE
GENYNCKIER GENYNCKIER GENYNCKIER GENYNCKIER GEC!YNCKIER GENYNCKIER GENYNCKIER
V/099-006263 V/099-006263 V/099-00411 0 V/099-0041 02 Vl099-00411 O V/099-00411 0 V/099-004132
PART NO. 02.234 07.886 02.228 02.228 01.262 02.496 02.496 02.496 02.496 02.536 02.496 02.472 21.327 21.327 21.327 21.327 81.017 81.023 81.035 81.038 81.016 81.037 81.017 81.023 81.035 81.038 81.016 81.037 31.100 31.100
802180 PART NO. 25.100 25.100 23.136 23.135 78.311 43.011 43.011
802182 PART NO. 728250 728252
728252 PART NO. 43.215 43.215 43.203 43.201 43.203 43.203 43.205 9507
PAGE 6-6
6 PARTS LISTS
PART 1/600W
POSITION
DESCRIPTION
F8 F9 F10 R1
FUSE FUSE FUSE SHUNT 80A-75mV
ST1 ST2 ST3 ST4 ST5 ST6
THROUGH THROUGH THROUGH THROUGH THROUGH THROUGH
TERMINAL BLOCK TERMINAL BLOCK TERMINAL BLOCK TERMINAL BLOCK TERMINAL BLOCK TERMINAL BLOCK
MANUFACTOR
TYPE
5x25mm 1OAM250V 5x25mm 1OAM250V 5x25m m 1OA M 250V
ELU ELU ELU SIFAM
16mm2 16mm2 16mm2 16mm2
WEIDMULLER WEIDMULLER WEIDMULLER WEIDMULLER WEIDMULLER WEIDMULLER
17252510000 17252510000 17252510000 SHUNT MEDIUM CURRENT 80A-75mV SAK16/35 - 3806.6 SAK16/35 - 3806.6 SAK16/35 - 3806.6 SAK16/35 - 3806.6 SAK2,5@5 3804.6 SAK2,5/35 3804.6
PART NO. 45.580 45.580 45.580 23.160 81.061 81.061 81.061 81.061 81.049 81.049
9507
PAGE 6-7
PARTll
TECHNICAL MANUAL FOR TX CONTROL UNIT (PART NO. 726391)
CONTENTS
1 1.1 1.2
GENERAL INFORMATION INTRODUCTION PRINCIPLE OF OPERATION AND BLOCK DIAGRAM
1-1 1-1
2 2.1
INSTALLATION ELECTRICAL CONNECTION AND ASSEMBLING
2-1
3
SERVICE ALIGNMENT INSTRUCTIONS PROPOSAL FOR NECESSARY MEASURING INSTRUMENTS TROUBLE SHOOTING PERFORMANCE CHECK ADJUSTMENT PROCEDURE. NECESSARY ADJUSTMENT AFTER REPAIR
3-1 3-1 3-4 3-10 3-11
MECHANICAL DESCRIPTION MECHANICAL ASSEMBLING/ DISASSEMBLING AND UNITS LOCATION
4-1
CIRCUIT DESCRIPTION AND SCHEMATIC DIAGRAMS FILTER 1 (MODULE 1) PART NO. 726401 FILTER 2 (MODULE 2) PART NO. 726402 FILTER 3 (MODULE 3) PART NO. 726403 FILTER 4 (MODULE 4) PART NO. 726404 FILTER 5 (MODULE 5) PART NO. 726405 FILTER 6 (MODULE 6) PART NO. 726406 FILTER SWITCH UNIT (MODULE 7) PART NO. 627147 TX-PROCESSOR (MODULE 8) PART NO. 626408 POWER SUPPLY (MODULE 9) PART NO. 626409 AF-AMPLIFIER (MODULE 10) PART NO. 626410
5-1 5-1 5-1 5-1 5-1 5-2 5-5 5-9 5-23 5-27
3.1 3.2 3.3 3.4 3.5 3.6
4 4.1
5 5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 5.9 5.10
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PARTS LISTS
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PART II
CONTENTS
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1
GENERAL INFORMATION
1-1
1.1
INTRODUCTION
1-1
1.2
PRINCIPLE OF OPERATION AND BLOCK DIAGRAM
1-1
PART II
1 GENERAL INFORMATION 1.1
INTRODUCTION
This section gives you all necessary information to make service of this unit down to component level.
1.2
PRINCIPLE OF OPERATION AND BLOCK DIAGRAM
The TX control unit consists of the following modules: (MODULE (MODULE (MODULE (MODULE (MODULE (MODULE (MODULE (MODULE (MODULE (MODULE
FILTER 1 FILTER2 FILTER 3 FILTER4 FILTER 5 FILTER 6 FILTER SWITCH TX PROCESSOR POWER SUPPLY AF AMPLIFIER
1) 2) 3) 4) 5) 6) 7) 8) 9} 10)
The block diagram of the modules are shown on the next pages with a short function description.
CD
CD
CD
CD
CD
CD
:::J "'C
:::J "'C
:::J "'C
:::J "'C
:::J "'C
:::J "'C
E
E
E
E
E
E
~
C\I
CW)
"'1"
LO
- . 200 Vpeak 200 Vpeak 1dB 1dB
lf the filter get's defective following error codes is expected 73, 78 and 80.
3.3.2
MODULE 2
Test frequency: Testinstrument: Mode: Typical input voltage = Typical output voltage = Maximum parsband attenuation Maximum attenuation at 3.9 Mhz
3500 KHz Oscilloscope with 10:1 probe. Press - . 200 Vpeak 200 Vpeak 1dB 1dB
lf the filter get's defective following error codes is expected 73, 78 and 80.
9338
PAGE 3-1
PART II
3 SERVICE
3.3.3
MODULE 3
Test frequency: Test instrument: Mode: Typical input voltage Typical output voltage = Maximum parsband attenuation Maximum attenuation at 6.4 MHz
6200 KHz Oscilloscope with 1O:1 probe. Press - . 230 Vpeak 600W, 350Vpeak 1200W 230 Vpeak 600W, 350Vpeak 1200W 1dB 1dB
lt the filter get's detective tollowing error codes is expected 73, 78 and 80.
3.3.4
MODULE 4
Test trequency: Test instrument: Mode: Typical input voltage Typical output voltage = Maximum parsband attenuation Maximum attenuation at 10.4 MHz
8200 KHz Oscilloscope with 10:1 probe. Press - . 220 Vpeak 600W, 350Vpeak 1200W 220 Vpeak 600W, 350Vpeak 1200W 1dB 1d8
lt the filter get's detective tollowing error codes is expected 73, 78 and 80.
3.3.5
MODULE 5
Test frequency: Test instrument: Mode: Typical input voltage Typical output voltage = Maximum parsband attenuation Maximum attenuation at 16.9 MHz
16400 KHz Oscilloscope with 10: 1 probe. Press - . 220 Vpeak 600W, 300Vpeak 1200W 220 Vpeak 600W, 300Vpeak 1200W 1d8 1d8
lt the filter get's detective following error codes is expected 73, 78 and 80.
3.3.6
MODULE 6
Test frequency: Test instrument: Mode: Typical input voltage Typical output voltage = Maximum parsband attenuation Maximum attenuation at 28 MHz
25000 KHz Oscilloscope with 10:1 probe. Press - . 220 Vpeak 600W, 300Vpeak 1200W 220 Vpeak 600W, 300Vpeak 1200W 1d8 1dB
lt the filter get's detective following error codes is expected 73, 78 and 80.
3.3.7
MODULE 7
For location ot test points please see the diagram in chapter 5.7.
PAGE 3-2
9338
PARTll
3 SERVICE
3.3.7.1 RELAYS You can check each relay, by selecting service programme SP-38-1 to 8 (see part 1 section 3.7)
3.3.7.2 SWR DETECTOR When transmitting (trequency <4MHz) TP1 Vrorw = 8.2 V and TP2 Vrefl In stand by TP1 Vtorw = 80mV and TP2 Vrefl = 80mV.
3.3.8
= 1.2 V typical.
TROUBLE SHOOTING TX-PROCESSOR (8).
Motor 'error 70' The error may be one ot tollowing possibilities: A: lt the tune motor M01 starts running immediately after the RE2100 has been switched on then check: Check the AE/180° pulse at ST5 pin 16, on the connection board (14) in T2131/35. lt the level is high, approx. 15V, the error is probably in the aerial coupler AT2112. Then: Check the AE/180° pulse connection to AT2112. Check the light in the optocoupler OC1 on the aerial current detector (1) in AT2112. This may be done by measuring the voltage across the resistor R3 in the aerial current detector (1 ). lt the level is low: The error is probably in the T2131/35: Check the AE/180° pulse connection trom the connection board (14) P1 pin 15 to TX-processor (8) P3 pin 15 in T2131/35. lt the tune motor M01 in AT2112 does not start immediately after the RE2100 has been switched on: Check the voltage at ST5 pin 15 on the connection board (14) (chassis as -), when RE2100 is switched on this voltage should be approx. 18V. lt the 18V is ok then the error is probably in AT2112 then: Check the connection to the tune motor M01 in AT2112, and the connection trom the connection board (14) to AT2112. lt the 18V is not present then the error is probably in T2131/35: Check the connection trom the connection board (14) P1 pin 16 to TX-processor (8) P3 pin 16.
b:
3.3.9
POWER SUPPL V (9)
3.3.9.1 INPUT SUPPLV VOLTAGE 24V DC Check the voltage between P1 pin 1 and pin 2, must be 21 V to 32V. Input supply voltage 220V/11 OV AC. Check the voltage between P1 pin 3 and 4, it must be 27V to 33V AC.
3.3.9.2 OUTPUT VOLTAGES: Check the voltage at P2 on the tollowing pins with chassis as reterence. Pin 1 Pin Pin Pin Pin Pin 9338
2 3 4 5 6
OV when AC SV when DC
ov
n
OV with -BA as reterence +9V +/- 0.8V + 19V +/- 0.8V -19V +/- 0.8V PAGE 3-3
3 SERVICE
PART II
3.3.10 AF-AMPLIFIER (10) For location of test points please see the diagram in chapter 5.10.
3.3.10.1
CHECK OF DC VOLTAGES
TP1 TP2 TP3 TP4 TP6
18V in receive mode OV in transmit mode 28V +/- 2V 14V +/- 2V OV 18V
3.3.10.2
CHECK OF AC VOLTAGES
Tune the RE2100 to a station and adjust the volume control on RE2100 so you get 600 mV at TP3. Now the voltage at TP3 and TP4 must be 6V and without distortion.
3.4
PERFORMANCE CHECK
All tests are with an RE2100 connected, and all incoming power supplies must be accurate. In the subsections in this section is referred to the following test setup mode. Mode 1:
Standby. Receive mode, with aerial connected. The seNice strap in the RE2100 must be in.
Mode 2:
50 Ohm dummy load connected to the output ofT2131 /35. Jumper 5 is inserted into plug P02/ 5 in the Tx-processor (8) in the T2131 /35. The seNice strap in the RE2100 must be in.
Mode 3:
50 Ohm dummy load connected to the output of the AT2112.
3.4.1
PERFORMANCE CHECK FILTER (1)
3.4.2
PERFORMANCE CHECK FILTER (2)
3.4.3
PERFORMANCE CHECK FILTER (3)
3.4.4
PERFORMANCE CHECK FILTER (4)
3.4.5
PERFORMANCE CHECK FILTER (5)
3.4.6
PERFORMANCE CHECK FILTER (6)
3.4.7
PERFORMANCE CHECK FILTER SWITCH (7)
Check that all input and output voltages is within the limits given in paragraph 3.3.1 to 3.3.1 O.
PAGE 3-4
9338
3 SERVICE
3.4.8
PART II
PERFORMANCE CHECK TX-PROCESSOR (8)
3.4.8.1 INCOMING VOLTAGES Measured with voltmeter Test setup Mode 1. lncomioo.;.
Pin
Plug
Meas. ref
GND +9 Volt +18 Volt -18 Volt +28 Volt
27,28,29,30 3 2 4 14,15
5 5 5 5 5
GND GND GND GND
3.4.8.2 INTERNAL POWER SUPPLV Reference voltage. Testsetup: Mode 1. Connect a Voltmeter to pin 3 on U25, Connect a Voltmeter to pin 3 on U26, C. Connect a Voltmeter to pin 3 on U27, D. Connect a Voltmeter to pin 3 on U28, E. Connect a Voltmeter to pin 3 on U29, F. Connect a Voltmeter to pin 8 on U15,
A. B.
(MC7805). (MC7805). (MC7815). (MC79L 15). (MC7905). (MC1458).
Voltage Voltage Voltage Voltage Voltage Voltage
is is is is is is
+5.0 Volt+/- 0.2 Volt +5.0 Volt+/- 0.2 Volt + 15.0 Volt+/- 0.6 Volt -15.0 Volt +/- 1.2 Volt -5.0 Volt+/- 0.2 Volt +28.0 Volt+/- 2.0 Volt
3.4.8.3 A/D CONVERTER Reference voltage. Test setup: Mode 1. Connect a Voltmeter to pin 13 on U23, (4053). Voltage is +2.5 Volt+/- 1.5% Connect a Voltmeter to pin 7 on U16, (TL072). Voltage is +5.0 Volt+/- 1.7%
A. B.
POWER IN measuring. Testsetup: Mode 2. Enter SP-29. Connect a Voltmeter to pin 3 on U16, (TL072). POWER IN voltage should be approx. 1.4 Volt DC Leave SP-29 by entering the 'ENT' key B. Enter SP-22-1. Compare the displayed POWER IN to the measured. Maximum deviation from the measured is +/-5%
A.
POWER DET. A measuring. (1200 Watt only). Testsetup: Mode 2. A. Enter SP-29. Connect a Voltmeter to pin 6 on U13, (ADC0838). POWER DET A voltage should be approx. 1. Volt DC Leave SP-29 by entering the 'ENT' key B. Enter SP-22-2. Multiply the measured voltage with 3 and compare with the displayed POWER DET A. Maximum deviation from the measured is +/-5% POWER DET. B measuring. (1200 Watt only). Testsetup: Mode 2. Enter SP-29. Connect a Voltmeter to pin 7 on U13, (ADC0838). POWER DET A voltage should be approx. 1. Volt DC Leave SP-29 by entering the 'ENT' key B. Enter SP-22-3. Multiply the measured voltage with 3 and compare with the displayed POWER DET B. Maximum deviation from the measured is +/-5%
A.
9338
PAGE 3-5
3 SERVICE
PART II
VF (Vforvard) measuring. Testsetup: Mode 2. Enter SP-29. Connect a Voltmeter to the upper end of R56, (3K92). VF voltage should be approx. 6 Volt DC (600Watt) VF voltage should be approx. 8 Volt DC (1200Watt) Leave SP-29 by entering the 'ENT' key B. Enter SP-22-4. Compare the displayed VF to the measured. Maximum deviation from the m~asured is +/-5%
A.
POWER OUT measuring. Testsetup: Mode 2. Enter SP-29. Connect a Voltmeter to the upper end of R58, (3K92). Power out voltage should be approx. 2.3 Volt DC (600 Watt) Power out voltage should be approx. 3.3 Volt DC (1200 Watt) Leave SP-29 by entering the 'ENT' key B. Enter SP-22-1 . Compare the displayed POWER OUT to the measured. Maximum deviation from the measured is +/-5%
A.
SWR measuring. Test setup: Mode 2. A. Enter SP-29. Connect a Voltmeter to the upper end of R56,(3K92) VF (Vforward) voltage should be 6-8 Volt DC B. Connect a Voltmeter to the upper end of R65,(3K92) VR (Vreverse) voltage should be approx. 0.5-1.2 Volt DC Leave SP-29 by entering the 'ENT' key C. Calculate the SWR. Vforward + Vreverse SWR= Vforward - Vreverse D.
Enter SP-23-0 Compare the displayed SWR to the calculated. Maximum deviation from the calculated is + 12%/-5%
Temperature measuring. Testsetup: Mode 1. Temperature in POWER AMPLIFIER A A. Disconnect the P5 on the Connection board (14). This is the cable to the temperature sensor R64 on the Power Amplifier (11 ). Connect a resistor on 2 Kohm on the P5 between pin 1O and 11 Power Supply(4). B. Connect a Voltmeter to the lower end of R60,(8K2). Voltage is 2.5 Volt +/-1.7% +/- tolerances on the 2 Kohm resistor. C. Calculate an adctemp: Measured voltage * 255 adctem p = --------------------------------5.0 Volt D.
A.
B. C.
Enter SP-21-1. Multiply the displayed result by 10. Comparetothecalculatedadctemp.Maximumdeviationis+/-2.TemperatureinPOWERAMPLIFIER B (1200 Watt only). Disconnect the P5 on the Connection board (14). This is the cable to the temperature sensor R64 on the Power Amplifier (11 ). Connect a resistor on 2 Kohm on the P5 between Power Supply(4). Connect a Voltmeter to the lower end of R60,(8K2). Voltage is 2.5 Volt +/-1.7% +/- tolerances on the 2 Kohm resistor. Calculate an adctemp: Measured voltage * 255 adctemp = --------------------------------5.0 Volt
D.
Enter SP-21-1. Multiply the displayed result by 10. Compare to the calculated adctemp. Maximum deviation is +/- 2. PAGE 3-6
9338
3 SERVICE
PARTll
3.4.8.4 AC SENSE Test setup: Mode 2.
A.
Connect a voltmeter to PS pin 24 IF 220 volt ac is present: The voltage is < 0.1 volt. 1F 220 volt ac is NOT present: The voltage is > 4.S volt.
3.4.8.5 OUTPUT FILTER MODULE DRIVERS RX/TX CONTROL relay driver Testsetup: Mode 1, or Testsetup: Mode 2. A. Enter SP-38-8 Connect the voltmeter to U21 pin 12. Voltage is < 1.1 Volt Leave SP-38-0 by entering 'ENT' DRIVE CONTROL relay driver A. Enter SP-38-7 Connect the voltmeter to U21 pin 16 Voltage is < 1.1 Volt Leave SP-38-0 by entering 'ENT' OUTPUT FILTER relay drivers. Each of the six drivers control two relays for switching in the lowpass filters.
A.
Enter SP-38-[1-6] Driver Frequency range Filter 1 Filter 2 Filter 3 Filter 4 Filters Filter 6
1.6 - 2.399 Mhz 2.4 - 3.899 Mhz 3.9 - 6.399 Mhz 6.4 - 10.399 Mhz 10.4 - 16.899 Mhz 16.9 - 28.000 Mhz
SP-38-X
u
pin
38-1 38-2 38-3 38-4 38-S 38-6
21 21 21 21 14 21
14 1S 13 11 12 10
B.
Connect the voltmeter to the specific pin Voltage is < 1.1 Volt
C.
Enter SP-38-0
3.4.8.6 RF ON Testsetup: Mode 1.
A. B.
Connect a voltmeter to the collector of OS or at PS pin S. Key the transmitter: Voltage is < 0.8 Volt
3.4.8. 7 TELEX ON Test A. B. C.
setup: Mode 1. Connect a voltmeter to the collector of 04 or at PS pin 6. Select 'Telex mode' on the RE2100 Set 'RF ON' to on by applying a voltage to the external 'RF ON',pin Sandpin 6 is ST07 on the Connection Board (14). For example +18 volt from ST06 pin 4 to ST03 pin 7 and GND from STOB pin 8 to ST07 pin
s. D.
9338
Voltage is < 0.8 Volt
PAGE 3-7
3 SERVICE
3.4.8.8
PART II
ANTENNA COUPLER AT2112 DRIVERS
Test setup: Mode 1.
A.
B. C.
Each of the 14 drivers control one relays in the AT2112 and there is a service program for each of the drivers. Driver
SP-XX-X
u
Pin
Control 1 Control 2 Control 3 Control 4 Control 5 Control 6 Control 7 Control 8 Control 9 Control 1O Control 11 AREAL relay RX/TX RX<4MHz
30-1 30-2 30-3 30-4 30-5 30-6 30-7 30-8 30-9 31-0 31-1 31-2 31-3 31-4
18 18 20 18 18 20 18 20 18 20
12 11 17 13 14 16 15 15 16 14 17 12,13 18 11
18 20 18 20
Connect the voltmeter to the specific pin. The voltage > 26.0 Volt. Enter SP 30-0
3.4.8.9 POWER SUPPL V CONTROL DRIVERS. Test setup: Mode 1
A.
Each of the 8 drivers control one power supply, and there is a service program for each power supply +28 and +42 Volt. Driver 28V,42V 28V,42V 28V,42V 28V 42V
B. C.
(A) (B) (A) (B) (B)
AC AC DC DC DC
SP-XX-X
u
Pin
34-1 34-2 34-3 34-4 34-4
22 22 22 22 14
10, 11 12,13 14,15 16 11
Connect the voltmeter to the specific pin . The voltage > 3.0 Volt. Enter SP 34-0
3.4.8.10
AE/POWER CONDITIONING AE-CURRENT.
Test setup: Mode 1. Connect a voltmeter to U06 pin 7 or at ST6 pin 2 on the Connection Board (14). B. Disconnectthe wire at pin 3 at ST1 on the Coonection Board (6) and connect a variable power supply instead with a 1Kahm in series. C. Vary the power supply and check the voltmeter according the table below:
A.
Vin: 0.0 V 5.0 V 10.0 V 15.0 V 18.5 V PAGE 3-8
Vout: 0.87 V 4.27 V 7.77 V 8.00 V 9.80 V 9338
3 SERVICE
PARTll
POWER OUT Test setup: Mode 1. A. Insert jumper 5 in the Tx-processor (8). B. Switch off/on the RE2100 C. Connect a voltmeter to U06 pin 7 or at ST6 pin 2 on the Connection Board (14). D. Key the transmitter and modulate. Read the voltmeter.Voltage follows the modulation. G. Remove the jumper.
3.4.8.11 A.
EEPROM's.
See Service Programme SP-24-0.
3.4.8.12
SP-BUS
Test setup: Mode 1. A. Ensure that exactly two termination jumpers are inserted in two of the Units connected to tlile SP Bus. B. Switch on the power on the RE2100. lf 'Error 20' is N O T displayed the SP Bus working. lf 'Error 20' appears on the RE2100 then the RE2100 cannot establish the communication link to the T2131/35. C. Check the cable connection between the RE2100 and the Tx-processor (8) in the T2131/35. D. Ensure that jumper 1 (the upper) is removed on Tx-Processor (8) . Receiver. Testsetup: Mode 1. A. Remove the SP Bus cable from J01 on the Tx-Processor (8). B. Connect an oscilloscope. Ch 1 to the left end of L01.· (2 Volt/div) Ch 2 at pin 11 on U05 (74HC08). (2 Volt/div C. Connect a variable power supply to J01 instead of the SP Bus. D. Vary the voltage from +5 Volt to -5 Volt and reverse. Check the trigger voltages = +/- 3 Volt +/-10%. Driver. Testsetup: Mode 1. A. lt is assumed that the received is checked and found OK. Connect an Oscilloscope. 0.5 msec/div. Ch 1 to U02 pin 2 as trigger+ (Driver Enable).(2 Volt/div) Ch 2 to or with a 'T' on the SP Bus. (2 Volt/div) B. Let the RE2100 scan two frequencies, one below 3900 Khz, the other above 4100 Khz. Remove the antenna from RE2100. C. Check the output levels for the driver when the Tx-Processor 'answers' the RE2100. Levels: Positive: +4.0 up to 4.8 Volt. Negative: -4.0 down to -4.8 Volt
3.4.8.13
TUNE MOTOR CONTROL
High Speed. Testsetup: Mode 1. A. Connect a voltmeter to the cathode on 022 on the Tx-Processor (8) or at pin 15 in ST5 on the Connection Board(14) . 'MOTOR' B. Switch oft and on the RE2100. The tune motor is then being reset at high speed. The motor runs approx. 1.5 sec. Voltage is approx 18 Volt.
9338
PAGE 3-9
3 SERVICE
PART II
Low Speed. Test setup: Mode 1. A. Connect a voltmeter to the cathode on 022 on the Tx-Processor (8) or at pin 15 in ST5 on the Connection Board (14). 'MOTOR' B. Ensure that the AT2112 is tuned on a given frequency by entering 'Tx-tune' on the RE2100. C. Switch oft the RE2100. D. Remove the rf power cable between the T2131/35 and the AT2112. (Remove the cable from J04 on the Output Filter (2) in T2131/35). E. Switch on the RE2100. F.
Key the transmitter on the handset. The tune motor runs now at least one time at low speed. The motor runs approx. 3 secs. every time. Voltage is approx 9 Volt.
3.4.8.14
MANUAL TUNE
Test setup: Mode 1. A. Connect a voltmeter at pin 23 on U03 (HD63B03Y) B. Toggle the 'Manual Tune' switch on the Connection Board (14). High level voltage = approx. 5 Volt Low level voltage < 0.5 Volt
3.4.8.15
MICRO PROCESSOR
Reset. Testsetup: Mode 1. A. Check the +5 Volt B supply at pin 1 and 2 on U03 (Max 690). Voltage = 5 Volt +/-0.25 Volt. B. Check the reset at pin 6 on U02 (HD63B03Y). Voltage is above the +5 Volt B minus 0.5 Volt Battery low detector. A. Check the + 18 Volt supply at the upper end of R01 (22K1 ). Voltage > 17.3 Volt B. Check the 'Power fail output' at pin 20 on U03 (HD63B03Y). Voltage > 4.5 Volt. Watch dog. Test setup: Mode 1. A. Connect an oscilloscope to the 'Watch dog input' at pin 6 on U04 (Max 690). (0.2 sec/div and 2volt/ div). Check that the level is shifted for every 0.8sec .. lt it does not then the Micro processor does not execute the programme properly.
3.5 ADJUSTMENT PROCEDURE. 3.5.1
FILTER 1
No adjustm~nts
3.5.2
FILTER 2
No adjustments
3.5.3
FILTER 3
No adjustments
PAGE 3-10
9338
3 SERVICE
3.5.4
PART II
FILTER 4
No adjustments
3.5.5
FILTER 5
No adjustments
3.5.6
FILTER 6
No adjustments
3.5.7
FILTER SWITCH (7)
3.5.7.1 ADJUSTMENT OF SWR DETECTOR Connect a 50 ohm dummyload (see necessary test equipment) to the output terminal ST 3 on the connection board. Select H3E mode and 17MHz, if the transmitter is blocked in this mode , please see the information in service and identity programming of SAILOR RE2100. Key the transmitter and adjust C5 to minium voltage at TP 2 (see chapter 5.7).
3.5.8
ADJUSTMENT PROCEDURE TX-PROCESSOR (8)
New module is delivered directly from S. P. Radio AIS : 1. Calibrate the T2131/35. Please refer to PART 1chapter3 Service Programmes, SP-25. An exchanged module: 1. Check the EEPROM's by entering SP 24-0. Please refer to PART 1chapter3 service programmes. 2. lnitialize the EEPROM's by entering SP 24-2. Please refer to PART1 chapter 3service programmes. 3. Calibrate the T2131/35. Please refer to PART1 chapter 3 service programmes.
3.5.9
POWER SUPPLV MODULE (9)
3.5.9.1 ADJUSTMENT OF SUPPL V VOLTAGE HIGH. Connect a variable power supply (2 amps) to -BATT and +BATT on the connection board. Adjust the power supply to 45V. Now adjust R11 so RE2100 just switches oft.
3.5.10 AF AMPLIFIER MODULE 10 No adjustments.
3.6 3.6.1
NECESSARY ADJUSTMENT AFTER REPAIR FILTER 1
Adjustments has tobe done by S.P.Radio. 9338
PAGE 3-11
3 SERVICE
3.6.2
PART II
FILTER 2
Adjustments has tobe done by S.P.Radio.
3.6.3
FILTER 3
Adjustments has tobe done by S.P.Radio.
3.6.4
FILTER 4
Adjustments has tobe done by S.P.Radio.
3.6.5
FILTER 5
Adjustments has tobe done by S.P.Radio.
3.6.6
FILTER 6
Adjus~ments
3.6.7
has tobe done by S.P.Radio.
FILTER SWITCH MODULE (7)
CS has to be adjusted when TR 1, 02, 03, C2, C3, C4, CS or L 1 has been replaced. When you have change components around the power out detector (01 ,R2,R4,C1 or C19) you have to preform the calibration described in PART 1chapter3 service programmes (SP-2S-).
3.6.8
TX-PROCESSOR (8).
lt U8 or U9 has been replaced: Please refer to chapter 3.S.8 'Adjustment procedure'.
PAGE 3-12
9338
PART II
w
0
Ci)
z
~
CJ
4
MECHANICAL DESCRIPTION
4-1
4.1
MECHANICAL ASSEMBLING / DISASSEMBLING AND UNITS LOCATION
4-1
PART II
4 MECHANICAL DESCRIPTION 4.1
MECHANICAL ASSEMBLING J DISASSEMBLING AND UNITS LOCATION
FILTER 1
FILTER SWITCH (7)
501122
POWER SUPPLY (9)
PAGE 4-1
PART II
CONTENTS
5
CIRCUIT DESCRIPTION AND SCHEMATIC DIAGRAMS
5.1
FILTER 1(MODULE1) PART NO. 726401
5-1
5.2
FILTER 2 (MODULE 2) PART NO. 726402
5-1
5.3
FILTER 3 (MODULE 3) PART NO. 726403
5-1
5.4
FILTER 4 (MODULE 4) PART NO. 726404
5-1
5.5
FILTER 5 (MODULE 5) PART NO. 726405
5-1
5.6
FILTER 6 (MODULE 6) PART NO. 726406
5-2
5.7
FILTER SWITCH UNIT (MODULE 7) PART NO. 627147
5-5
5.8
TX-PROCESSOR (MODULE 8) PART NO. 626408
5-9
5.9
POWER SUPPLY (MODULE 9) PART NO. 626409
5-23
5.10
AF-AMPLIFIER (MODULE 10) PART NO. 626410
5-27
9508
PARTll
5
CIRCUIT DESCRIPTION AND SCHEMATIC DIAGRAMS
5.1
FILTER 1 (MODULE 1) PART NO. 726401
The filter is constructed as a combination of a ?th order lowpass filter and a 4th order highpass filter. The lowpass filter filters all the harmonics from the power amplifier and therefore gives an output signal with a very low content of harmonics. The high pass filter is constructed so that the standing wave ratio of the combined filter is less than 2 above the entire frequency range for the filter plus the harmonics of the amplifier.
5.2 FILTER 2 (MODULE 2) PART NO. 726402 The filter is constructed as a combination of a 7th order lowpass filter and a 4th order highpass filter. The lowpass filter filters all the harmonics from the power amplifier and therefore gives an output signal with a very low content of harmonics. The highpass filter is constructed sothatthe standing wave ratio ofthe combined filter is less than 2 above the entire frequency range for the filter plus the harmonics of the amplifier.
5.3
FILTER 3 (MODULE 3) PART NO. 726403.
The filter is constructed as a combination of a 7th order lowpass filter and a 4th order highpass filter. The lowpass filter filters all the harmonics from the power amplifier and therefore gives an output signal with a very low content of harmonics. The highpass filter is constructed so that the standing wave ratio of the combined filter is less than 2 above the entire frequency range for the filter plus the harmonics of the amplifier.
5.4 FILTER 4 (MODULE 4) PART NO. 726404 The filter is constructed as a combination of a 7th order lowpass filter and a 4th order highpass filter. The lowpass filter filters all the harmonics from the power amplifier and therefore gives an output signal with a very low content of harmonics. The highpass filter is constructed so that the standing wave ratio of the combined filter is less than 2 above the entire frequency range for the filter plus the harmonics of the amplifier.
5.5 FILTER 5 (MODULE 5) PART NO. 726405 The filter is constructed as a combination of a ?th order lowpass filter and a 4th order highpass filter. The lowpass filter filters all the harmonics from the power amplifier and therefore gives an output signal with a very low content of harmonics. The highpass filter is constructed so that the standing wave ratio of the combined filter is less than 2 above the entire frequency range for the filter plus the harmonics of the amplifier.
9508
PAGE 5-1
5 CIRCUIT DESCRIPTION AND SCHEMATIC DIAGRAMS
5.6
PARTll
FILTER 6 (MODULE 6) PART NO. 726406
The filter is constructed as a combination of a 7th order lowpass filter and a 4th order highpass filter. The lowpass filter filters all the·harmonics from the power amplifier and therefore gives an output signal with a very low content of harmonics. The high pass filter is constructed so that the standing wave ratio of the combined filter is less than 2 above the entire frequency range for the filter plus the harmonics of the amplifier.
COMPONENT LOCATION LP-FILTERS MODULE 1-6
0
@II@ ~
@II@
@
~
28052A
PAGE 5-2
9508
5 CIRCUIT DESCRIPTION AND SCHEMATIC DIAGRAMS
PARTll
LP-FILTERS MODULE 1-6
LP-FILTER 1.6-2.4MHz Cl> Cl
C2
L3
L1
L5
L6
CIUTPU1' TO
1FIL1ER !llITOI P2 4-1-26411 _)
IJllUT FAOlt FIL1ER BMITOI PI
LP-FILTER 2.4-3.9t1Hz C2> Cl
C2
L3
L1
L5
L6
--.---o-n- 4-B-26412 _) DFUT FAOlt FILlER BMITOI P.I
LP-FILTER 3.9-6.4t1Hz C3>
._____. ~ -~ ~ ~
Cl
C2
L3
2ulH
CIUTPU1' TO
1FIL1ER !llITOI P6
----o-<)DFUT FAOlt FIL1ER BMITOI P1
tMllNIC CIUTPU1'
l
HH!641i13A _)
LP-FILTER 6.4-11.4tltz C4> Cl
C2
~~~~ ~
~t:!\r J'' , '""'
-=-
lu72H
4-B-26414 _)
DFUT FAOlt FILlER BMITOI PB
LP-FILTER 11.4-16.9ttlz C5> Cl
C2
....
....
ta=o !!::!:(!; ~=~
DFUT FAOlt FILlER BMITOI Pli
4-B-26415 _)
LP-FILTER 16.9-2Bt1Hz CS> tMllNIC CIUTPU1'
Cl
C2
L3
L1
LS
L6
700nH
~CJ
DFUT FAOlt FILlER BMITOI Pli
m::~
~=~
CIUTPU1' TO
1FILlER BMITOI Pl2
4-B-26416 _)
2640\A 9347
PAGE 5-3
II JJ::IVd
v-s 38Vd
SV'NH8VIO 81..LVV'J3H8S ONV NOl.ldlH8S30 ..Lln8Hl8 S
S CIRCUIT OESCRIPTION ANO SCHEMATIC OIAGRAMS
PART II
5.7 FILTER SWITCH UNIT (MODULE 7) PART NO. 627147 This module contains the relays for switching between the 6 lowpass filters and the SWR detector circuit. The relays RE1 to RE12 and RE1 S are controlled from the microprocessor. The The The The The The
relays relays relays relays relays relays
RE1 and RE2 are activated from RE3 and RE4 are activated from RES and RE6 are activated from RE? and RE8 are activated from RE9 and RE1 O are activated from RE11 and RE12 are activated from
1.6 - 2.399 MHz 2.4 - 3.899 MHz 3.9 - 6.399 MHz 6.4 - 10.399 MHz 10.4 - 16.899 MHz 16.9 - 28.000 MHz
The relay RE1S is activated when the power level is set during the first key on a new frequency. R1, and R4 is a voltage divider for the power out detector consisting of 01 and C1, C19. The power out voltage is fed to the microprocessor, which controls the power level. The SWR detector circuit consists of an SWR bridge (TR1, R6, R7, RB, R9 and C2, C3, C4 and CS), quasi effective value detector (02, R12, RS, C12 and 03, R13, R14, C7) and a peak detector/buffer amplifier built around U1.
9508
PAGE S-S
5 CIRCUIT DESCRIPTION AND SCHEMATIC DIAGRAMS
COMPONENT LOCATION FILTER SWITCH UNIT MODULE 7
View from component side with upper side tracks.
View from component side with lower side tracks.
PAGE 5-6
PART II
5 CIRCUIT DESCRIPTION AND SCHEMATIC DIAGRAMS PART II
FILTER SWITCH MODULE 7
TO TX-PROCESSOR PIN
PIN PIN PIN PIN PIN
PIN PIN
PIN PIN PIN
1 +lSV
2 FILTER 1
Filter S111itch (7)
3 FILTER 2 4 FILTER 3
5 DRIVE CONTROL
6 7 VF 8 VR
+!SV
-=
9 10
11 GND PIN 12 FILTER 4 PIN 13 FILTER 5 PIN 14 FILTER 6
rJ
r·
RF IN FROM PA MODULE
-=-
+1SV
TO FILTER 1
FROM FILTER
~3 rl~ RE2
REl
i
B~e
FROM FILTER 2
~
~5
~
TO FILTER 2
r17
-:-
i
~ +lSV
-:Rt1
RE3
N
~r!
FROM FILTER 3
c
~7
-:0 .......
N
TO FILTER 3
rl'
-=-
-:-
Cte
RES
'<:t'
-;:::. ~
9
' 'VREF
1
1_ _ _ _ _J1
CLOCK DATA IN DATA OUT
POWER OUT TEMPA TEMP B POWERA POWER B POWER IN
Fig. 1 28358
Measuring Vforward (VF), power out, temperature A and B, power det. A and B, and power in.
PAGE S-12
PARTll
S CIRCUIT DESCRIPTION AND SCHEMATIC DIAGRAMS
When measuring a voltage, the Vref (pin 12) is at +S.O Volt. The reference diode 033 (LM38S) gives +2.S Volt. The analog switch U23/3 (MC14053) is controlled by the serial device selector and connects the 2.S Volt reference to the non inverting input of the op-amp U16/2. The op-amp has a gain of 2, giving the 5.0 Volt reference to the ADC, pin 12. -
VF (P4 pin 7) is connected to channel Opin 1 of the MUX in the ADC via a divider, R56, R55, R54. VR (P4 pin 8) is connected to channel 1 pin 2 of the MUX in the ADC via a divider, R60, RS9.
-
Power out (P4 pin 9) is connected to channel 2 pin 3 of the MUX in the ADC via a divider, R58, RS7
-
Temperature from power amplifier A. The temperature sensor R64 (KTY11-2B) is placed near the output transistors in the power amplifier A (11) and is connected to the TX processor in POS, pin 10 and pin 11.
-
Temperature from power amplifier B. The temperature sensor R64 (KTY11-2B) is placed near the output transistors in the power amplifier B (11) and is connected to the TX processor in POS, pin 12 and pin 13.
-
-
-
-
-
-
1
-
POWER AMPLIFIER
1
26411
1
P5. 1
1
-
-
-
-
-,- -
CONNECTION BOARD
26413/26414 P7. 13
-
-
-
-
-
-
-
-
-
-
-
-
-
-
TX-PROCESSOR 1
26408
P3. 101 P5. 10
TEMPA
1
1
0.5V REF
P5.2jP7.14
P3. 11 1 P5. 11
1
1
1
1
-=-
P5. 1 j P19. 13
P3. 121 P5. 12
P5.21P19.14
P3. 131 P5. 13
TEMPB
0.5V REF
1
1 1
-=-
Fig. 2 28359
Fig.
Temperature sensor connections
Temperature from Power Amplifier The sensor is a nonlinear resistive element, which has 2. 000 Kohm at 1 mA and 2S°C. The op-amp U24/ 1 is a voltage-to-current converter. The input voltage is the 2.5 Volt reference divided by the resistors R65 and R70, which gives 0.500 Volt at the non inverting input of the op-amp. The resistor from the inverting input to ground is 449 Ohm and gives a constant current flow (1 mA) in the sensor connected from the output to the inverting input of the op-amp. R64 and C37,C62 inhibits the op-amp from oscillating.
PAGE 5-13
PARTll
5 CIRCUIT DESCRIPTION AND SCHEMATIC DIAGRAMS V FORWARD
U23.3 MC14053
U13 ADC0838
13 ~-----,
114 12
1
=--t-e
1L!
7 l
1
VREF
~VREVERSE
1 1
_ _ _ _ _j
CLOCK DATA IN DATA OUT
-=Fig. 3
-
28360
Fig.
Measuring RHO
When Measuring RHO, the Vforward is connectedto reference input of the ADC (U13, pin 12). Vreverse is connected to pin 2. The result of the ratiometric measuring is the parameter RHO, defined by Vreverse divided by Vforward.
POWER DET. A AND B Du ring rise or after a fatal error, the intelligent fault system investigates which power amplifier has been installed. This is done in the following way.
Two 1Okohm (R31,R32) pull-up resistors are connected to the power det. A and power det. B during 08 and 09. lf only one power amplifier (A) is installed. The power det. A line on U13 pin 6 is low app. 0.9 volt, and the power det. B line on U13 pin 7 is high app. 4.0 volt.
-----------------------T-----------,--------TX-PROCESSOR
1 CONNECTION BOARD
26408
1
26413/26414
1
+5VA
09 BC640
09 BC640
U13 ADC0838 VREF
CO
~
"
1 1 1
1
1
+5V
1
1 1
012
1
~I~
1
1
-=
-
1
P5, 61 P3, 6
~
- 010
1
1
04
09
1 P5, 5
RM2150/51
1
1
I RE2100
1
P5, 5
-
010
-
012
-=
------------------~--------~------L-----------Fig. 5 28362
Fig.
RF and telex control
RF off and Telex Closed 04 is off and OS is oft. This means that the transistors 09, 01 O, 012 in power amplifier is at satu ration state by a current flow from +SV through S kohm in the RE2100.
RF on: (During tune and "key" from the handset) 04 is off and OS is on. The transistors 09,010, 012 in the power amplifier is at off state.
Telex open ("key" from the Telex equipment) 04 is on and OS is off. This allows the optocoupler L2,L3,L4 in the connection board (14) from the RM21 S1 to control the RF on/off function to the power amplifier.
AT2112 DRIVER This unit activates all relays in the AT2112. lt consists of two serial to parallel shift registers U17, U19, 74HC59S and 16 source Darlington drivers, located in U18 and U19 (UDN2981A). The areal module driver is connected to the serial device bus and supplied from the +SVA. The source driver(U18,U20) is suppliedfrom +28V. 04-017 and GND areconnectedto U18 and U20forprotection purposes.
PAGE S-15
PART II
5 CIRCUIT DESCRIPTION AND SCHEMATIC DIAGRAMS
TUNE MOTOR CONTROL The main function of this circuit is to control the M01 in the AT2112 at two speeds, high and low, and when the variable inductor has rotated one half to stop the tune motor. The speed of the motor is selected from the microprocessor via the serial de vice bus and the shift register U 12 (74HC595), (high speed pin 7),(low speed pin 6). The signalfrom U12 pin 6 (low speed) is divided by R25 and R26, where the signal from U12 pin 7 (high speed) is applied direct to the non-inverting input of the op-amp. The op-amp. U15/1 has a gain of app. 4.6. The output voltage is buffered by the output transistors 06 and 07. Whenthe motor is running, as it does inthe momentwhen the power is turned on (high speed) orwhen tuning the AT2112 (high or low speed), a current flows into the light emitting diode in the optocoupler L2,L3,L4 on the aerial current detector module (1) in the AT2112. The transistor 002 is saturated via R05 and the collector current flows in the LED in the L2,L3,L4 and the resistor R26. The detectors in the optocoupler L2,L3,L4 and 001 on the aerial current detector module (1) are both in saturation state caused by the light from the emitter in the L2,L3,L4. The transistor 010 on the TX-processor (8) is on (controlled by the microprocessor). This ensures a current flow in R48 on the TX-processor (8) and in 001 (and the detector in L2,L3,L4) on the aerial current detector module in the AT2112. The collector of the 001 on the aerial current detector module inthe AT2112 is sensed bythe divider R47and R46 andthe driver U14/4 (MC1413) which is connected to the microprocessor, port 5 bit 7, (U02, pin 24). The light is broken in the open type optocoupler L2,L3,L4 on the aerial current detector module (1) when the variable inductor C01 in AT2112 has maximum induction and when it has minimum induction (every 180°). When the light is broken in the optocoupler L2,L3,L4, the current flow stops in the detector in L2,L3,L4 and 001 on the aerial current detector module (1) in AT2112. This gives a level shift, which is detected by driver U14/4 and the microprocessor is informed. The microprocessorturns off the supply voltage to the motor M01 and the rotation stops. When the motor M01 must run at low (the AT2112 is tuning) it is always started at high speed and reduced to low speed when the rotation has begun. The high speed time period is the time it takes to rotate the variable inductor C01 so far that the light from the light emitter diode in L2,L3,L4 turns onthe detector in L2,L3,L4, and the transistor 001 on the aerial current detector module (1 ). This is detected and the microprocessor will immediate change to low speed.
-----------------------------------------r----------~------------
TX-PRocEssoR 26408 +28V
07
U12
90606
1 CONNECTION BOARD 1 26413/26414 1 1 1
1 AERIAL CURRENT 1 DETECTOR 1 1 1
1 1 1
1 1 1
P3, 16 1 Pl, 16
ST5, 15
1
P4
15
010 BC640
! P3. 15
180°PULSE ~ ::j:
~
! P1, 15
ST5, 16: P3
O_J_o
8 1 1
-----------------------------------------Fig. 6 28363
Fig.
Motor control circuit
PAGE 5-16
_________ J ____ _
PART II
5 CIRCUIT DESCRIPTION AND SCHEMATIC DIAGRA1v1S AE-CURRENT AND POWER OUT CONDITIONING
The signal 'AE-current' and the signal '180° pulse' share one wire between the AT2112 and T2131/ T2135. This means that the 'AE-current' cannot be transferred to the Bar-graph in the RE2100 when the AT2112 is tuning. The 'POWER OUT'is transferred to the Bar-graph when the AT2112 is tuning. When the T2131/T2135 is keyed (the tuning has finished), the 'AE-current' is displayed on the Bargraph. lf the jumper 5 is inserted in the P02 and the T2131/T2135 is keyed, the 'POWER OUT' is displayed on the Bar-graph.
- - - -
- - - - - -
- -
- - - - - - - - - - - - TX-PROCESSOR +15V
-,-
26408
1
- - - - - - - - CONNECTION BOARD
1
26413/26414
-,1
1
- --
1
1 P5, 8
- - RE2100
1 P3, 8
ST6, 2
1
BAR GRAPH
1 1 1
-=
1 1
1
-=
~------
: AT2112 .--~m (") > 0 (")
+15V
1
1 ex:>
U23 MC14053 r----,
4
I
_/
• I3 l5
<(
-=
1
~+~ OAlz
1 1
R51
1QKol
AE-CURRENT
P3, 15
POWEROUT
I I
P1, 15
ST5, 16
1 I
c
t').J..
1
1
1
1
~
. 1
1
L. _ _ _ J
'
ÜI
1
1
9
AE-CURRENT
P3
'
02
1111111
1
~
~ ~
L----------~-------
~
: FILTER SWITCH
-= - - - - - - - - - - - -
-
-
- - - - - - -
P4, 9
-
- -
-
1
26407
1
P1, 9
-'- -
POWER DET.
- -
-
_:::
_
-
- - -
- - - - - - - -
Fig. 7 28364A
Fig.
AE-current / POWER OUT - Bar-graph
The analog switch U23/2, which is controlled by the microprocessor via the serial device bus and the shift register U12 and the driver U14/5, switches between the 'AE-current' and the 'POWER OUT'. 'AE-current' comes in from the AT2112 to the TX-processor in P3, pin 15 and is divided by the resistors R51, R39 and R40. When the level exceeds app. 3.9 Volt, the diode 031 opens and the dividing ratio is changed. This ensures that the level corresponds to the logarithmic scale on the RE2100. The 'POWER OUT' comes in, from the output-filter (1) at P4, pin 9 and is divided by the resistors R53, R39 and R40. The selected signal is gained by U06/2 and surrounding resistors R41, R42, R43 and R44. The output is fed to PS, pin 8 and runs to the processor unit (8) in the RE2100, where it is conditioned and lead to the display unit (7) (in the RE2100), where it is mixed with the AGC-signal from the receiver module (1 ). Please refer to the circuit description for the RE2100 modules.
PAGE 5-17
5 CIRCUIT DESCRIPTION AND SCHEMATIC DIAGRAMS
OPTION SELECTIONS (JUMPERS) JUMPER P1
0
0
0
0
2
0
0
3
0
0
4
0
0
5
28365
Fig.
Jumper Options
Jumper 1 is the upper one. Jumper lnserted
Out
1
The communication on the with SP-Bus is without parity bit.
Normal communication RE2100.
2
Watch dog reset disabled.
Normal operation of the watch dog.
3
The drive set is made without being disturbed of compression.
Normaloperation.
4
Do not insert. For future use.
Normaloperation.
5
This tells the microprocessor that a AT2112 does not exist in the system. All communication to the AT2112 is disabled.
Normaloperation. The AT2112 is in the system.
Jumper 1 is: The upper one on the TX processor 26408 (Ver,B,C, , , ).
PAGE 5-18
PARTll
5 CIRCUIT DESCRIPTION AND SCHEMATIC DIAGRAMS
PART II
PAGE·5-19
5 CIRCUIT DESCRIPTION AND SCHEMATIC DIAGRAMS
PART II
COMPONENT LOCATION TX-PROCESSOR MODULE 8
View from component side with upper side tracks.
View from component side with lower side tracks.
PCB rev. 26408E
PAGE 5-20
9508
5 CIRCUIT DESCRIPTION AND SCHEMATIC DIAGRAMS
PART II
TX-PROCESSOR MODULE 8 TO CONNECTION BOARD MODIJLE 13114
+5VA
T
T1-Prac11sar CB>
ll'J
PIN PIN PIN PIN PIN PIN PIN PIN
1 1 3 1 S 6 7
CONTROL 1 CONTROL 1 CONTROL 1 CONTROL 3 CONTROL 6 CONTROL 5 CONTROL B B CONTROLI
PIN PIN PIN PIN PIN PIN PIN PIN
9 IB 11 12 13 11 15 16
TO INPUT FILTER MODULE 1
CONT!n10 CONT!n9 AERill._ RElJIY CONT!n II RX < llfä RXtTX AE/IBB" Pli.SE MOTOR
PIN PIN PIN PIN PIN PIN PIN
I 1 J 1 5 6
+ISV FILTER I FILTER 1 FILTER 3 DRIVE CONTROL
1
l/f
PIN PIN PIN PIN PIN PIN PIN
e
9 IB II 12 13 II
VT< POHER OUT
GND FlLTER 1 FlLTER 5 FILTER 6
TO COlf'IECTION BOARD MODULE 13114 PIN PIN PIN PIN PIN PIN PIN PIN PIN PIN PIN PIN PIN PIN PIN PIN PIN PIN PIN PIN PIN PIN PIN PIN PIN PIN PIN PIN PIN PIN
+ISV
SP-BUS DRIVER/RECEIVER SERIEL DEVICE SELECT +2BV
I POIERIN 2 +IBV 3 t9V 1 -IBV 5 Rf ON 6 1LX ON 7 RXl1X CONTROL IL.!f(PO!iER 5 l"l\N.1UNE
llL.ITl'l'.A 11 1Elf'.A l2___li!f.,_B 13 10f'. B II +1BV [10 ATUI 15 +1BV [JO ATUI 16 12V ON (8) DC 17 2BV ON (8) DC 18 12V ON CA) DC 19 2BV ON CA) DC 10 12V ON CD) AC 21 28V ON (8) AC 22 12V ON CA) AC 13 2BV ON CAI AC 21 I'>:. SENSE 25 PllllJlOET.A 26 POiER DET. B 21 GND 18 GND 19 GND 30 GND
BATTERY WITCH DOG AND LOH DETECTOR
~
DATA lllJS[7:81
+SVA
T „
MAN.11.NE
CLOCK DA1A OUT DA1A IN
ADDRESS SELECT
SERIEL DEVICE BUS DRIVER
4-HG4•H
This diagram is valid for PCS rev. 26408E
PAGE 5-21
9507
PAGE 5-22 not existent
5 CIRCUIT OESCRIPTION ANO SCHEMATIC OIAGRAMS
5.9
PART II
POWER SUPPLV (MODULE 9) PART NO. 626409
The power supply is an isolated forward switch mode converter. lt converts a 24 V -i 0% +30% OC voltage to all the necessary voltages for the RE2i 00 and the control circuits in the transmitter. These voltages are ±i 9V and +9.5V. Most of the necessary amplifiers, flip-flops etc. are contained in the ICUi. The only exception from this, is the secondary voltage sense Oi 8. C2, C26, C27, Li, C3, C4 and Ci 2, Ci 3 are the input filter. The i 2V OC supply voltage for Ui is supplied to R2, 07, ca, 04 and C9 during starting-up. When the converter is in function it is supplied by L2 and 08, 09. This voltage is approx. i 5 Volt and forces Oi to turn off. This configuration reduces the power loss in Oi. R5 and C7 determine the oscillator frequency to approx. 50 kHz. The + i 8V OC output voltage is sensed by Oi 8 via thevoltage divider R27 and R28. Oi 8 is an integrated shunt regulator. lf the voltage on the sense input (R27/R28 common point) is higher than 2.5V, then the Oi 8 starts conducting. In this case, current starts running in the optocoupler diode OC2. R26 is a OC feed-back and R25/Ci 9 is an AC feed-back. R24 limits the current in the optocoupler diode. When current runs in the optocoupler diode, the optocoupler transistor (OC2) starts conducting nearly the same current. This current results in a voltage across R6. This voltage is connected to the non inverting input of the internal error amplifier of Ui. The internal error amplifier is fixed to a ~ain of 2 by R7 and R8. The output MOS transistor current is sensed by Ri 7 and Ri 8. The current signal is then led to the current sense amplifier input, pin 4. The Ri 5 and Ci i is a lowpass filter to remove noise. The emitter of 02 follows the ramp voltage on the oscillator capacitor C7. Ri 2 adds some of this ramp signal to the current signal. This is necessary to avoid sub-harmonic oscillations when the duty cycle is higher than 50%. The voltage on pin i determines the clamp voltage for the error voltage and thus also the max. current in the output MOS transistors. This voltage is determined by R3 and R4. The capacitor C6 is the soft start capacitor, making the duty cycle and the output voltage rise slowly. The two pulse width modulated outputs are led to the two output MOS transistors by Ri 3 and Ri 4. These two resistors slow down the rising time of the MOS transistors to prevent spurious oscillations. Ri 6 and R20 ensure that the transistors always stay off when the IC Ui is off. R19, Ci 5 and R2i, C16 and R22, CH and R23, C18 are snuppers reducing oscillation due to stray capacitors and stray inductions in the transformer TRi. Oi 2 to Oi 7 and L3 to L5 and C20 to C25 are the three output rectifiers and filters. The input voltage is sensed by a 0.35 Volt shut down terminal pin i 6·of Ui via R9, Ri 0 and Ri i. lf the supply voltage is higher than approx. 45V OC, the converter stops.
9508
PAGE 5-23
5 CIRCUIT DESCRIPTION AND SCHEMATIC DIAGRAMS
PART II
COMPONENT LOCATION POWER SUPPL V MODULE 9
01
6
.,,"' 0)
.l::0 !
470p IY.
....
Vc
1
1
~r~r -::-
G
a::
13
GNL
..... ....
U
~N
OCI CNY17-2
~
l
PtN 2
PIN 3 S'~DPI_ V PIN 4 +SV PIN 5 +lBV PIN 6 -lBV
N-U
BYD33J
N
PIN 1 AC SENSE
D9
1
---i4
KHIA-3-C
.._f.
1~.J.~
1
RE2
w 0)
~
,:::i
T.!:_~L
3 28V AC
~I-~.... 0
§.0.N~I'.fi1 "''.t"' -0-"' N:
DB BYD33J
1
D
a~f540 1s
Vin
-::-
!j
RT CT
Vref
;;;
Sync
3
a..+
-::-
CNY19~~
Pa111er Supply C9l
~p~ !~
~r~
1 911
~=a
1
t
~
4-l-264119E
PAGE 5-25
II JJ::l\f d
SV\JVH8\fl0 011\fV\J3HOS ON\f NOlldlHOS30 llnOHIO S
5 CIRCUIT DESCRIPTION AND SCHEMATIC DIAGRAMS
PART II
5.10 AF-AMPLIFIER (MODULE 10) PART NO. 626410 The audio amplifier is an integrated circuit TDA2030 U1, and it is supplied from the 28 Volt supply for the PA module. To insulate the battery from ground, there is a transformer TR1 at the input of the amplifier. RE1 and Q1 form a muting circuit for the loudspeaker. This circuit is controlled from the processor.
9508
PAGE 5-27
5 CIRCUIT DESCRIPTION AND SCHEMATIC DIAGRAMS
PART II
COMPONENT LOCATION AF-AMPLIFIER MODULE 10
View from component side with upper side tracks.
View from component side with lower side tracks. PCS rev. 2641 OG
PAGE 5-28
9347
PART II
5 CIRCUIT DESCRIPTION AND SCHEMATIC DIAGRAMS AF-AMPLIFIER MODULE 10
AF-amplifier CIH> PIN PIN
~
~P5
TO LOUDSPEAKER
--Gi-A
1 -BATT. 2 AF-OUT PI
)1P4
TO SYNTHESIZER RE2100 PIN PIN PIN PIN PIN PIN PIN PIN PIN PIN PIN PIN ·PIN PIN
1 2 3 4
+28V +28V
ar~
5
J.!P6
6 /
7
8 +18V 9
~
8·~
TRI
Dl
II
______.._____..___.__----it------------i
:::>
CSl
..,. "'
ISJllSJ -::..::
et:-
ffL.
4
IN4448
0
600 Ohm
10 11
12 13
14
TO RECEIVER RE2100 TO CONNECTION BOARD PIN PIN PIN PIN PIN PIN PIN PIN PIN PIN
)1P2
c:
-BATT. NC
ISJ
;:;
ISJ
ISJ
el
c: -
-
u
c:
1 AF-OUT
2 3 4 5 6 7 8 9 10
~
~ ~I~ :::>
ISJ
-BATT. -BATT.
...,..
u
:::>
ISJ
Ln
:::>
uru ru
U3
u
~·~ ,.._ u
ISJ
c ISJ ,..__ cn
...,.. u
+28V +28V +18V
c
u
c:
ISJ (")
(")
-BATT
AF-IN COMMON AF-IN
..,. u
MUTE LOUDSPEAKER
c:
ISJ
..,. "'
\rPl P4
GROUND
4-H-264181
This diagram is valid for PCB rev. 26410G 9347
PAGE 5-29
~-9
11
Sl.Sl1 Sl.H'V d
G)
~ z (J)
0
m
9
ltJVd
PART II
6 PARTS LISTS TX CONTROL UNIT 600/1200W POSITION
DESCRIPTION
VARIOUS VARIOUS VARIOUS VARIOUS VARIOUS VARIOUS VARIOUS VARIOUS VARIOUS -1 -2 -3 -4 -5 -6 -7 -8 -9 -10 TR1
COAX CABLE 03X28,5GM GOAXIAL CABLE 350mrn FOR GOAXIAL GABLE 205mrn FOR GOAX GABLE 05x66cm INTERGONNEGTION GABLE INTERCONNEGTION GABLE INTERGONNEGTION CABLE INTERGONNEGTION GABLE JUMPER KIT 6/1200W 726391 FILTER UNIT MODULE 1 FILTER UNIT MODULE 2 FILTER UNIT MODULE 3 FILTER UNIT MODULE 4 FILTER UNIT MODULE 5 FILTER UNIT MODULE 6 FILTER SWITGH MODULE 7 TX PROGESSOR MODULE (8) POWER SUPPLY MODULE 9 AF AMPLIFIER MODULE (10) TRANSFORMER MAINS
FILTER UNIT MODULE 1 POSITION
DESCRIPTION
G1-1 G2-1 C3-1 G4-1 G5-1 L1-1 L2-1 L.3-1 L4-1 L5-1 L6-1 R1-1
CAPAGITOR GAPAGITOR GAPAGITOR CAPAGITOR GAPACITOR INDUGTOR INDUCTOR INDUGTOR INDUCTOR INDUGTOR INDUGTOR RESISTOR
FILTER UNIT MODULE 2 POSITION
DESCRIPTION
C1-2 C2-2 C3-2 G4-2 C5-2 L1-2 L2-2 L.3-2 L4-2 L5-2 L6-2 R1-2
GAPACITOR GAPAGITOR CAPACITOR GAPACITOR CAEACITOR INDUCTOR INDUCTOR INDUCTOR INDUCTOR INDUCTOR INDUGTOR RESISTOR
HF SSB PROGRAMME
ECI A/S
0·0·26391
MANUFACTOR
TYPE
100VA N2165/T2131
EGI A/S ECI A/S EGI AIS ECI A/S 3M 3M 3M 3M EGI A/S EGI AlS EGI A/S EGI A/S EGI A/S EGI A/S EGI ALS EGI A/S EGI A/S ECI A/S EGI A/S KOHSEL
3-0-26095 3-0-26883 3-0-26884 0-0-26920 3-0-26911B 3-0-26912C 3-0-26913G 3-0-26914B 0-0-27767 0-0-26401 0-0-26402 0-0-26403 0-0-26404 0-0-26405 0-0-26406 5-0-27147G / 4-0-27147D 5-0-26408E I 4-0-26408H 5-0-26409F I 4-0-26409F 5-0-2641 OG I 4-0-264101 6-0-26933A Ul60/30-5049
600/1200W HF SSB
ECI A/S
0-0-26401
MA,N_UFACTOR
TYPE_ _
OUTPUTFILTER T2131/35 OUTPUTFILTER T2131/35 30 POLES L=295rnm 16 POLES L=295mm 10 POLES L=595mm 14 POLES 1=130mm HF SSB 600/1200W 600l1200W HF SSB 600/1200W HF SSB 600/1200W HF SSB 600/1200W HF SSB 600/1200W HF SSB 600l1200W HF SSB T2131/35 T2131/35 N2165
267pF 365pF 1.86nF 2.06nF 1.86nF 2,14uH 1,46uH 4,07uH 9,3uH 93uH 4,07uH 1OOohm 5% 50W
EGI A/S EGI A/S ECI AIS EGI A/S ECI AlS ECI AIS ECI A/S EGI A/S ECI A/S EGI AlS EGI A/S ARGOL
600/1200W HF SSB
ECI A/S
0·0·26402
MANUFACTOR
TYPE
ECI A/S EGI A/S ECI A/S ECI A/S ECI AlS ECI AIS ECI A/S ECI A/S EGI A/S EGI AlS ECI A/S ARGOL
3-0-26344 3-0-26345 3-0-26346 3-0-26347 3-0-26346 6-0-23165C 6-0-23166G 6-0-26371 6-0-26372A 6-0-26372A 6-0-26371 NHS-50-100-5% & Lmax=250nH/25MHz
178pF 244pF 1.14nF 1.27nF 1.14nF 1,56uH 1,11uH 3,8uH 6,6uH 616uH 3,8uH 1OOohm 5% 50W
3-0-26341 3-0-26340 3-0-26342 . 3-0-26343 3-0-26342 6-0-23163D 6-0-23164C 6-0-23186 6-0-26370 6-0-26370 6-0-23186 NHS-50-100-5% & Lmax=250nH/25MHz
726391 PART NO. 526095 526883 526884 526920 56.043 56.044 56.045 56.046 727767 726401 726402 726403 726404 726405 726406 627147 626408 626409 626410 22.513
726401 PART NO. 726341 726340 726342 726343 726342 400311 400312 400334 400533 400533 400334 06.376
726402 PART NO. 726344 726345 726346 726347 726346 400313 400314 400534 400535 400535 400534 06.376
9507
PAGE 6-1
PART II
FILTER UNIT MODULE 3 POSITION
DESCRIPTION
C1-3 C2-3 C3-3 C4-3 CS-3 L1-3 L2-3 L3-3 L4-3 LS-3 L6-3 R1-3
CAPACITOR CAPACITOR CAPACITOR CAPACITOR CAPACITOR INDUCTOR INDUCTOR INDUCTOR INDUCTOR INDUCTOR INDUCTOR RESISTOR
FILTER UNIT MODULE 4 POSITION
DESCRIPTION
C1-4 C2-4 C3-4 C4-4
CAPACITOR CAPACITOR CAPACITOR CAPACITOR CAPACITOR INDUCTOR INDUCTOR INDUCTOR INDUCTOR INDUCTOR INDUCTOR RESISTOR
CS~
L1-4 L2-4 L3-4 L4-4 LS-4 L6-4 R1-4
FILTER UNIT MODULE 5 POSITION
DESCRIPTION
C1-S C2-S C3-S C4-S CS-5 L1-S L2-S L3-S L4-S LS-5 L6-S R1-S
CAPACITOR CAPACITOR CAPACITOR CAPACITOR CAPACITOR INDUCTOR INDUCTOR INDUCTOR INDUCTOR INDUCTOR INDUCTOR RESISTOR
FILTER UNIT MODULE 6 POSITION CH3 C2-6 C3-6 C4-6 CS-6 L1-6 L2-6
600/1200W HF SSB
ECI A/S
0·0·26403
MANUFACTOR
TYPE
109pF 150pF 720pF 780pF 720QF 1,11uH 75SnH 1,9uH 3,7uH 3,7uH 1,9uH 1OOohm 5% SOW
ECI A/S ECI A/S ECI A/S ECI A/S ECI ALS ECI A/S ECI A/S ECI A/S ECI A/S ECI ALS ECI A/S ARCOL
3-0-26348 3-0-26349 3-0-263SOA 3-0-26351A 3-0-263SOA 6-0-231670 6-0-231688 6-0-263778 6-0-263848 6-0-263848 6-0-263778 NHS-50-100-5% & Lmax=250nH/2SMHz
600/1200W HF SSB
ECI A/S
0·0-26404
MANUFACTOR
TYPE
67pF 91pF 429pF 47SpF 429QF 0,93uH 0,67uH 1,57uH 1,72uH 1,9uH 1,1uH 1OOohm 5% SOW
ECI A/S ECI A/S ECI A/S ECI A/S ECI ALS ECI A/S ECI A/S ECI A/S ECI A/S ECI ALS ECI A/S ARCOL
3-0-26353 3-0-26352 3-0-26354 3-0-26355 3-0-26354 6-0-26373A 6-0-26374 6-0-263758 6-0-263768 6-0-263778 6-0-263788 NHS-50-100-5% & Lmax=250nH/2SMHz
600/1200W HF SSB
ECI A/S
0-0-26405
MANUFACTOR
TYPE
41pF 56pF 25SpF 282pF 255QF 0,73uH O,SuH 0,92uH 1,2uH 1,2uH 0,6SuH 1OOohm 5% SOW
ECI A/S ECI A/S ECI A/S ECI A/S ECI ALS ECI A/S ECI A/S ECI A/S ECI A/S ECI ALS ECI A/S ARCOL
3-0-26356 3-0-26357 3-0-26358 3-0-26359 3-0-26358 6-0-26379 6-0-26537 6-0-263808 6-0-231788 6-0-231788 9-0-231778 NHS-50-100-5% & Lmax=250nH/2SMHz
600/1200W HF SSB
ECI A/S
0·0-26406
MANUFACTOR
TYPE
ECI A/S ECI A/S ECI A/S ECI A/S ECI ALS ECI A/S ECI AIS
3-0-26360A 3-0-26361A 3-0-26362 3-0-26363 3-0-26362 6-0-2317SE 6"0-23174C
DESCRIPTION ' CAPACITOR CAPACITOR CAPACITOR CAPACITOR CAPACITOR INDUCTOR INDUCTOR
2SpF 3SpF 147pF 163pF 147QF 214nH 146nH
726403 PART NO. 726348 726349 726350 726351 726350 400315 400316 400540 400547 400547 400540 06.376
726404 PART NO. 726353 726352 726354 726355 726354 400536 400537 400538 400539 400540 400541 06.376
726405 PART NO. 726356 726357 726358 726359 726358 400542 400551 400543 400326 400326 400325 06.376
726406 PART NO. 726360 726361 726362 726363 726362 400321 400322 9507
PAGE 6-2
6 PARTS LIST POSITION
DESCRIPTION
L3-6 L4-6 L5-6 L6-6 R1-6
INDUCTOR INDUCTOR INDUCTOR INDUCTOR NON INDUCTIVE
FILTER SWITCH MODULE 7 POSITION
DESCRIPTION
C1-7 C2-7 C3-7 C4-7 C5-7 C6-7 C7-7 C9-7 C10-7 C11-7 C12-7 C14-7 C15-7 C16-7 C19-7 C21-7 C22-7 C23-7 C24-7 C25-7 C26-7 C27-7 D1-7 D2-7 D3-7 D4-7 D5-7 J3-7 J4-7 L1-7 P1-7 P2-7 P4-7 P4-7 P5-7 P5-7 P7-7 P8-7 P9-7 P10-7 P11-7 P12-7 P13-7 P14-7 P15-7 P16-7 P17-7 P18-7 P19-7 P20-7 P21-7 R2-7 R4-7 R5-7 R6-7 R7-7 R8-7 R9-7 R10-7
CAPACITOR MKT CAPACITOR CERAMIC CAPACITOR CERAMIC CAPACITOR CERAMIC CAPACITOR TRIMMING CAPACITOR MKT CAPACITOR MKT CAPACITOR MKT CAPACITOR MKT CAPACITOR MKT CAPACITOR MKT CAPACITOR MKT CAPACITOR MKT CAPACITOR MKT CAPACITOR MKT CAPACITOR CERAMIC CAPACITOR CERAMIC CAPACITOR CERAMIC CAPACITOR CERAMIC CAPACITOR CERAMIC CAPACITOR CERAMIC CAPACITOR CERAMIC DIODE SCHOTTKY 8ARRIER DIODE SCHOTTKY 8ARRIER DIODE SCHOTTKY 8ARRIER DIODE HIGH SPEED DIODE HIGH SPEED RECEPTACLE RECEPTACLE CHOKE FIXED PLUG sOLDER LUG SOLDER LUG SOLDER LUG SOLDER LUG SOLDER LUG SOLDER LUG SOLDER LUG SOLDER LUG SOLDER LUG SOLDER LUG SOLDER LUG SOLDER LUG SOLDER LUG SOLDER LUG SOLDER LUG SOLDER LUG SOLDER LUG SOLDER LUG SOLDER LUG SOLDER LUG RESISTOR PMF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF
PART II MANUFACTOR
TYPE
0,53uH 0,65uH 0,85uH 0,52uH RESISTOR 1OOR-25W
ECINS ECI A/S ECI A/S ECINS ECI ALS
6-0-263818 9-0-231778 6-0-263828 6-0-23179C 3-0-25655
12131/35
ECI A/S
5·0·27147C / 4·0·271470
MANUFACTOR
TYPE
ERO KCK KCK KCK DAU PHILIPS ERO PHILIPS PHILIPS PHILIPS ERO PHILIPS PHILIPS PHILIPS ERO KCK KCK KCK KCK KCK KCK KCK SGS-THOMSON SGS-THOMSON SGS-THOMSON PHILIPS PHILIPS ROSEN8ERGER ROSEN8ERGER NEOSID 3M OJD OJD OJD OJD OJD OJD OJD OJD OJD OJD OJD OJD OJD OJD OJD OJD OJD OJD OJD OJD PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS
MKT 1826-433/06 5G RT-HM60-SK CH 120 J RT-HE70-SK PH 820 J RT-HE70-SK PH 820 J 109.4901.060 2222 370 38103 MKT 1818-222/63 5-G 2222 370 78224 2222 370 38103 2222 370 38103 MKT 1818-222/63 5-G 2222 370 78224 2222 370 38103 2222 370 38103 MKT 1826-433l06 5G RT-HE70 SK YF 103 Z RT-HE70 SK YF 103 Z RT-HE70 SK YF 103 Z RT-HE70 SK YF 103 Z RT-HE70 SK YF 103 Z RT-HE70 SK YF 103 Z RT-HE70 SK YF 103 Z 1N5711 1N5711 1N5711 1N4448 1N4448 51 K-201-400 A4 51 K-201-400 A4 00 6122 43 3598-6002 / 7614-6002 JL 01016C 01016C 01016C 01016C 01016C 01016C 01016C 01016C 01016C 01016C 01016C 01016C 01016C 01016C 01016C 01016C 01016C 01016C 01016C 01016C 2322 194 13333 2322 187 73122 2322 187 73223 2322 187 73101 2322 187 73101 2322 187 73101 2322 187 73101 2322 187 73101
330nF 10% 63VDC 12pF 5% NPO 500VDC 82pF 5% N150 50VDC 82pF 5% N150 50VDC 5-60QF PlFE 09 1OnF 20% 1OOVDC 2n2F 10% 400VDC 220nF 10% 63VDC 1OnF 20% 1OOVDC 1OnF 20°[0 1OOVDC 2n2F 10% 400VDC 220nF 10% 63VDC 1OnF 20% 1OOVDC 1OnF 20% 1OOVDC 330nF 10°~ 63VDC 1OnF -20/+80% CL2 50VDC 1OnF -20/+80% CL2 50VDC 1OnF -20/+80% CL2 50VDC 1OnF -20/+80% CL2 50VDC 1OnF -20l+80~ CL2 50VDC 1OnF -20/+80% CL2 50VDC 1OnF -20/+80% CL2 50VDC 70V/15mA 1N5711 /5082-2800 70V/15mA 1N5711/5082-2800 70Vl15mA 1N5711 l5082-2800 1N4448 1N4448 8NC RIGHT ANGLE 8NC RIGHT ANGLE 39mH 5°~ 2x7 POLES
33kOHM5%2W 1k2 OHM 5% 0.33W 22k OHM 5% 0.33W 100 OHM 5°~ 0.33W 100 OHM 5% 0.33W 100 OHM 5% 0.33W 100 OHM 5% 0.33W 100 OHM 5% 0.33W
PART NO. 400544 400325 400545 400327 725655
627147 PART NO. 11.189 15.575 15.126 15.126 17.210 11.168 11.143 11.095 11.168 11.168 11.143 11.095 11.168 11.168 11.189 15.170 15.170 15.170 15.170 15.170 15.170 15.170 27.500 27.500 27.500 25.147 25.147 78.443 78.443 20.218 78.254 82.006 82.006 82.006 82.006 82.006 82.006 82.006 82.006 82.006 82.006 82.006 82.006 82.006 82.006 82.006 82.006 82.006 82.006 82.006 82.006 04.229 02.474 02.504 02.448 02.448 02.448 02.448 02.448
~
9507
PAGE 6-3
PART II
6 PARTS LIST MANUFACTOR
TYPE
PHILIPS PHILIPS PHILIPS PHILIPS PHl!.IPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS ARCOL
SCHRACK SCHRACK SCHRACK SCHRACK SCHRACK SCHRACK SCHRACK SCHRACK SCHRACK SCHRACK SCHRACK SCHRACK SCHRACK ECI A/S NAT/SGS
2322 187 73562 2322 187 73562 2322 187 73562 2322 187 73223 2322 187 73333 2322 187 73333 2322 187 73479 2322 187 73333 2322 187 73333 2322 187 73479 NHS-25-1 00-5% & Lrnax= 17nH/25MHz NHS-25-1 00-5% & Lrnax=17nH/25MHz NHS-25-1 00-5°b & Lrnax=17nH/25MHz NHS-25-1 00-5% & Lrnax= 17nH/25MHz NHS-25-1 00-5% & Lrnax=17nHl25MHz NHS-25-1 00-5% & Lrnax=17nH/25MHz NHS-25-100-5% & Lrnax=17nH/25MHz NHS-25-1 00-5°ßi & Lrnax= 17nH/25MHz RY S 12 012 RYS12012 RYS12012 RYS12012 RYS12012 RYS12012 RY S 12 012 RYS12012 RY S 12 012 RYS12012 RYS12012 RYS12012 RYS12012 6-0-25786 LM324N
ECI A/S
5·0·26408E ! 4·0·26408H
MANUFACTOR
TYPE
PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS ELNA ERO PHILIPS ELNA PHILIPS PHILIPS PHILIPS ERO PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS
2222 370 78104 2222 370 78104 2222 370 78104 2222 370 78104 2222 370 78104 2222 370 78104 RJ2-50-V-4R7-M-T34 MKT 1818-210/63 5-G 2222 370 89103 RJ2-50-V-4R7-M-T34 2222 370 78104 2222 370 78104 2222 370 78104 MKT 1818-210/63 5-G 2222 370 78104 2222 370 78104 2222 370 78104 2222 370 78104 2222 370 78104 2222 370 78104 2222 370 78104 2222 370 78104 2222 370 78104
POSITION
DESCRIPTION
R11-7 R12-7 R13-7 R14-7 R17-7 R18-7 R19-7 R22-7 R23-7 R24-7 R31-7
RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR WIRE WOUND
5k6 OHM 5% 0.33W 5k6 OHM 5% 0.33W 5k6 OHM 5% 0.33W 22k OHM 5% 0.33W 33k OHM 5~ 0.33W 33k OHM 5% 0.33W 47 OHM 5% 0.33W 33k OHM 5% 0.33W 33k OHM 5% 0.33W 47 OHM 5°b 0.33W 100 OHM 5% 25W NON INDUCT
R32-7
RESISTOR WIRE WOUND
100 OHM 5% 25W NON INDUCT ARCOL
R33-7
RESISTOR WIRE_WOUND ___
100 OHM 5°L:o 25W NON INDUCT ARCOL
R34-7
RESISTOR WIRE WO UND
100 OHM 5% 25W NON INDUCT ARCOL
R35-7
RESISTOR WIRE WOUND
100 OHM 5% 25W NON INDUCT ARCOL
R36-7
RESISTOR WIRE WOUND
100 OHM 5% 25W NON INDUCT ARCOL
R37-7
RESISTOR WIRE WOUND
100 OHM 5% 25W NON INDUCT ARCOL
R38-7
RESISJOR WIRE WO UND
100 OHM
RE1-7 RE2-7 RE3-7 RE4-7 RE5-7 RE6-7 RE7-7 RE8-7 RE9-7 RE10-7 RE11-7 RE12-7 RE15-7 TR1-7 U1-7
RELAY RELAY RELAY RELAY RELAY RELAY RELAY RELAY RELAY RELAY RELAY RELAY RELAY TRANSFORMER QUAD OP.AMP.
12VDC 1SH. 8A. 12VDC 1SH. 8A. 12VDC 1SH. 8A. 12VDC 1SH. 8A. 12VDC 1SH. 8A. 12VDC 1SH. 8A. 12VDC 1SH. 8A. 12VDC 1SH. 8A. 12VDC 1SH. 8A. 12VDC 1SH. 8A. 12VDC 1SH. 8A. 12VDC 1SH. 8A. 12VDC 1SH. 8A. TL501 324
T2131/35
TX PROCESSOR MODULE (8) POSITION
DESCRIPTION
C1-8 C2-8 C3-8 C4-8 C5-8 C6-8 C7-8 C8-8 C9-8 C10-8 C11-8 C12-8 C13-8 C14-8 C15-8 C16-8 C17-8 C18-8 C19-8 C20-8 C21-8 C22-8 C23-8
CAPACITOR MKT CAPACITOR MKT CAPACITOR MKT CAPACITOR MKT CAPACITOR MKT CAPACITOR MKT CAPACITOR ELECTROLYTIC CAPACITOR MKT CAPACITOR MKT CAPACITOR ELECTROLYTIC CAPACITOR MKT CAPACITOR MKT CAPACITOR MKT CAPACITOR MKT CAPACITOR MKT CAPACITOR MKT CAPACITOR MKT CAPACITOR MKT CAPACITOR MKT CAP~CITOR MKT CAPACITOR MKT CAPACITOR MKT CAPACITOR MKT
5~
25W NON INDUCT ARCOL
0.1uF 10% 63VDC 0.1 uF 10% 63VDC 0.1 uF 10% 63VDC 0.1 uF 10% 63VDC 0.1 uF 10°ß> 63VDC 0.1 uF 10% 63VDC 4.7uF 20% 50VDC 1OOOpF 10% 400VDC 1OnF 5% 63VDC 4.7uF 20~ 50VDC 0.1uF 10% 63VDC 0.1uF 10% 63VDC · 0.1 uF 10% 63VDC 1OOOpF 10% 400VDC 0.1 uF 10°L:o 63VDC 0.1 uF 10% 63VDC 0.1 uF 10% 63VDC 0.1 uF 10% 63VDC 0.1 uF 10% 63VDC 0.1 uF 10°ß> 63VDC 0.1 uF 10% 63VDC 0.1 uF 10% 63VDC 0.1 uF 10% 63VDC
PART NO. 02.490 02.490 02.490 02.504 02.508 02.508 02.440 02.508 02.508 02.440 06.375 06.375 06.375 06.375 06.375 06.375 06.375 06.375 21.031 21.031 21.031 21.031 21.031 21.031 21.031 21.031 21.031 21.031 21.031 21.031 21.031 400501 31.065
626408 PART NO. 11.136 11.136 11.136 11.136 11.136 11.136 14.510 11.139 11.134 14.510 11.136 11.136 11.136 11.139 11.136 11.136 11.136 11.136 11.136 11.136 11.136 11.136 11.136 9507
PAGE 6-4
PART II
6 PARTS LIST POSITION
DESCRIPTION
C24-8 C25-8 C26-8 C27-8 C28-8 C29-8 C30-8 C31-8 C32-8 C33-8 C34-8 C35-8 C36-8 C37-8 C38-8 C39-8 C40-8 C41-8 C42-8 C43-8 C44-8 C45-8 C46-8 C47-8 C48-8 C49-8 C50-8 C51-8 C52-8 C53-8 C54-8 C55-8 C56-8 C57-8 C58-8 C59-8 C60-8 C61-8 C64-8 C65-8 C66-8 C67-8 D1-8 D2-8 D3-8 D4-8 D5-8 D6-8 D7-8 D8-8 D9-8 D10-8 D11-8 D12-8 D13-8 D14-8 D15-8 D16-8 D17-8 D18-8 D19-8 D20-8 D21-8 D22-8 D23-8 D24-8 D25-8 D26-8 D27-8 D28-8 D29-8
CAPACITOR MKT CAPACITOR MKT CAPACITOR MKT CAPACITOR MKT CAPACITOR MKT CAPACITOR MKT CAPACITOR MKT CAPACITOR MKT CAPACITOR MKT CAPACITOR MKT CAPACITOR MKT CAPACITOR ELECTROLYTIC CAPACITOR MKT CAPACITOR MKT CAPACITOR MKT CAPACITOR MKT CAPACITOR MKT CAPACITOR MKT CAPACITOR MKT CAPACITOR ELECTROLYTIC CAPACITOR ELECTROLYTIC CAPACITOR MKT CAPACITOR ELECTROLYTIC CAPACITOR ELECTROLYTIC CAPACITOR MKT CAPACITOR ELECTROLYTIC CAPACITOR ELECTROLYTIC CAPACITOR MKT CAPACITOR ELECTROLYTIC CAPACITOR ELECTROLYTIC CAPACITOR ELECTROLYTIC CAPACITOR MKT CAPACITOR MKT CAPACITOR MKT CAPACITOR MKT CAPACITOR MKT CAPACITOR MKT CAPACITOR ELECTROLYTIC CAPACITOR MKT CAPACITOR MKT CAPACITOR CERAMIC CAPACITOR CERAMIC DIODEZENER DIODE ZENER DIODEZENER DIODE HIGH SPEED DIODE HIGH SPEED DIODE HIGH SPEED DIODE HIGH SPEED DIODE HIGH SPEED DIODE HIGH SPEED DIODE HIGH SPEED DIODE HIGH SPEED DIODE HIGH SPEED DIODE HIGH SPEED DIODE HIGH SPEED DIODE HIGH SPEED DIODE HIGH SPEED DIODE HIGH SPEED DIODE HIGH SPEED DIODE HIGH SPEED DIODE HIGH SPEED DIODE HIGH SPEED DIODE HIGH SPEED DIODE HIGH SPEED DIODE HIGH SPEED DIODE HIGH SPEED DIODE HIGH SPEED DIODE HIGH SPEED DIODEZENER DIODE HIGH SPEED
0.1 uF 10% 63VDC 0.1uF 10% 63VDC 0.1 uF 10% 63VDC 0.1uF 10% 63VDC 0.1 uF 10°b 63VDC 1OnF 5% 63VDC 1OOOpF 10% 400VDC 0.1 uF 10% 63VDC 0.1 uF 10% 63VDC 0.1 uF 1O°Lo 63VDC 0.1 uF 10% 63VDC 4.7uF 20% 50VDC 0.1uF 10% 63VDC 0.1 uF 10% 63VDC 0.1 uF 10°io 63VDC 0.1 uF 10% 63VDC 0.1 uF 10% 63VDC 0.1uF 10% 63VDC 0.1 uF 10% 63VDC 22uF 20°b 35VDC 1OuF 20% 35VDC 0.1 uF 10% 63VDC 22uF 20% 35VDC 1OOOu F 20% 35VDC 0.1 uF 10°b 63VDC 22uF 20% 35VDC 1OuF 20% 35VDC 0.1uF 10% 63VDC 22uF 20% 35VDC 1OuF 20°b 35VDC 22uF 20% 35VDC 0.1 uF 10% 63VDC 0.1 uF 10% 63VDC 0.1uF 10% 63VDC 0.1uF 10~ 63VDC 0.1uF 10% 63VDC 0.1 uF 10% 63VDC 22uF 20% 35VDC 0.1 uF 10% 63VDC 0.1 uF 10°b 63VDC 1OnF -20/+80% CL2 50VDC 1OnF -20/+80% CL2 50VDC 5.1 V 5% 0.4W BZX79C5V1 5.1 V 5% 0.4W BZX79C5V1 5.1 V 5°io 0.4W BZX79C5V1 1N4448 1N4448 1N4448 1N4448 1N4448 1N4448 1N4448 1N4448 1N4448 1N4448 1N4448 1N4448 1N4448 1N4448 1N4448 1N4448 1N4448 1N4448 1N4448 1N4448 1N4448 1N4448 1N4448 1N4448 5.1 V 5°b 0.4W BZX79C5V1 1N4448
MANUFACTOR
TYPE
PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS ERO PHILIPS PHILIPS PHILIPS PHILIPS ELNA PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS ELNA ELNA PHILIPS ELNA SAMHWA ELEC. PHILIPS ELNA ELNA PHILIPS ELNA ELNA ELNA PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS ELNA PHILIPS PHILIPS KCK KCK PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS
2222 370 78104 2222 370 78104 2222 370 78104 2222 370 78104 2222 370 78104 2222 370 89103 MKT 1818-210/63 5-G 2222 370 78104 2222 370 78104 2222 370 78104 2222 370 78104 RJ2-50-V-4R7-M-T34 2222 370 78104 2222 370 78104 2222 370 78104 2222 370 78104 2222 370 78104 2222 370 78104 2222 370 78104 RJ2-35-V-220-M-F1 RJ2-35-V-1 OO-M-T34(T58) 2222 370 78104 RJ2-35-V-220-M-F1 SV-1000uF-35WV 2222 370 78104 RJ2-35-V-220-M-F1 RJ2-35-V-1 OO-M-T34(T58) 2222 370 78104 RJ2-35-V-220-M-F1 RJ2-35-V-1 OO-M-T34(T58) RJ2-35-V-220-M-F1 2222 370 78104 2222 370 78104 2222 370 78104 2222 370 78104 2222 370 78104 2222 370 78104 RJ2-35-V-220-M-F1 2222 370 78104 2222 370 78104 RT-HE70 SK YF 103 Z RT-HE70 SK YF 103 Z BZX79C5V1 BZX79C5V1 BZX79C5V1 1N4448 1N4448 1N4448 1N4448 1N4448 1N4448 1N4448 1N4448 rN4448 1N4448 1N4448 1N4448 1N4448 1N4448 1N4448 1N4448 1N4448 1N4448 1N4448 1N4448 1N4448 1N4448 1N4448 1N4448 BZX79C5V1 1N4448
PART NO. 11.136 11.136 11.136 11.136 11.136 11.134 11.139 11.136 11.136 11.136 11.136 14.510 11.136 11.136 11.136 11.136 11.136 11.136 11.136 14.516 14.512 11.136 14.516 14.655 11.136 14.516 14.512 11.136 14.516 14.512 14.516 11.136 11.136 11;136 11'.136 11.136 11.136 14.516 11.136 11.136 15.170 15.170 26.527 26.527 26.527 25.147 25.147 25.147 25.147 25.147 25.147 25.147 25.147 25.147 25.147 25.147 25.147 25.147 25.147 25.147 25.147 25.147 25.147 25.147 25.147 25.147 25.147 25.147 25.147 26.527 25.147
9507
PAGE 6-5
6 PARTS LIST POSITION
DESCRIPJION
D30-8 D31-8 D32-8 D33-8 D34-8 D3S-8 D36-8 D37-8 D38-8 D39-8 D40-8 D41-8 J1-8 L1-8 P1-8 P2-8
DIODE HIGH SPEED DIODEZENER DIODE HIGH SPEED DIODE VOLTAGE REFERENCE DIODE HIGH SPEED DIODE HIGH SPEED DIODE RECTIFIER DIODE RECTIFIER DIODE RECTIFIER DIODE RECTIFIER DIODE RECTIFIER DIODE HIGH SPEED SOCKET COAX FOR PCB CHOKE FIXED MULTIPLUG PLUG
P3-8 P4-8 PS-8 Q1-8 02-8 Q3-8 04-8 QS-8 Q6-8 Q7-8
MULTI PLUG PLUG MULTIPLUG TRANSISTOR AF TRANSISTOR TRANSISTOR AF TRANSISTOR AF TRANSISTOR AF TRANSISTOR AF TRANSISTOR AF POWER TRANSISTOR TRANSISTOR TRANSISTOR RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR ARRAY RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF PRECISION RESISTOR MF PRECISION RESISTOR MF RESISTOR MF RESISTOR RESISTOR MF
QB-8
Q9-8 Q10-8 R1-8 R2-8 R3-8 R4-8 RS-8 R6-8 R7-8 R8-8 R9-8 R10-8 R11-8 R12-8 R13-8 R14-8 R1S-8 R16-8 R17-8 R18-8 R19-8 R20-8 R21-8 R22-8 R23-8 R24-8 R2S-8 R26-8 R27-8 R28-8 R29-8 R30-8 R31-8 R32-8 R33-8 R34-8 R3S-8 R36-8 R37-8 R38-8 R39-8 R40-8 R41-8
PART II MANUFACTOR
TYPE
1N4448 3.9V S% 0.4W BZX79C3V9 1N4448 LM38S-2.S 2.SV 1.S% 1N4448 1N4448 1N4002 1OOV/1 A 1N4002 1OOV/1 A 1N4002 1OOV/1 A 1N4002 1OOVl1 A 1N4002 1OOV/1 A 1N4448 4S DEG. HORIZONTAL 180uH S% 1l1011 Oll SQ PINS Sx2 POL 1/1011 SIL SO.PINS 2 POLES
PHILIPS PHILIPS PHILIPS MOTOROLA PHILIPS PHILIPS THOMSON THOMSON THOMSON THOMSON THOMSON PHILIPS TAIKO FASTRON AMP AMP
2x8 POLES PCB VERSION 2x7 POLES 2x1 S POLES PCB VERSION BCSS8 PNP T0-92 BC640 NPN BC639 T0-92 NPN BC639 T0-92 NPN BC639 T0-92 NPN BC639 T0-92 PNP T0-220 BC640 BC640 BC640 20kS OHM 1% 0.6W 1k96OHM1% 0.6W 1M OHM So/o 0.33W 1Ok OHM So/o 0.33W 1Ok OHM S0lo 0.33W 12k OHM So/o 0.33W 120k OHM So/o 0.33W 2k7 OHM So/o 0.33W 12k OHMS% 0.33W 1k2 OHM S0lo 0.33W S.6 OHM So/o 0.33W S.6 OHM So/o 0.33W 12k OHM So/o 0.33W 1Ok OHM So/o 0.33W 39k2OHM1°lo 0.6W 10k0OHM1% 0.6W 10k0OHM1% 0.6W 1kOO OHM 1% 0.4W S1 R1 OHM 1% 0.6W 8x10k OHM S0J> 1l8W Sk1 OHMS% 0.33W 1Ok OHMS% 0.33W Sk1 OHM So/o 0.33W 1Ok OHMS% 0.33W 1Ok OHM S°lo 0.33W 1Ok OHM So/o 0.33W 10k OHM So/o 0.33W 36k OHM So/o 0.33W 10k OHM So/o 0.33W Sk1 OHM S0lo 0.33W 22k OHMS% 0.33W 22k OHM So/o 0.33W 1Ok OHM So/o 0.33W 1Sk OHMS% 0.33W 10k OHMS% 0.33W 10k0 OHM 0.1% 7SmW 1OkO OHM 0.1 % 7SmW 10k OHM So/o 0.33W 39k 0 HM So/o 0.33W 30 KOHM 1°lo 0.4W 2k0OHM1% 0.6W
3M 3M 3M PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS MOTOROLA PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PANASONIC PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS DRALORIC DRALORIC PHILIPS PHILIPS *PHILIPS *PHILIPS
1N4448 BZX79C3V9 1N4448 LM38SBZ-2.S 1N4448 1N4448 1N4002 (03/04/0S/06/07) 1N4002 (03/04/0S/06/07) 1N4002 (03/04/0S/06/07) 1N4002 (03l04LOSL06l07l 1N4002 (03/04/0S/06/07) 1N4448 TMP-J01 X-A2 SMCC-181J-02 8266S6-S 0-826629-2 (0-826647-2) 3S99-ß002 / 7616-6002 JL 3S98-6002 / 7614-6002 JL 3S31-6002 l 7630-6002 JL BCSS8 (-A/-B/-C) BC640 BC639 BC639 BC639 BC639 BD808 (BD810) BC640 BC640 BC640 2322 1S6 120S3 2322 1S6 11962 2322 187 7310S 2322 187 73103 2322 187 73103 2322 187 73123 2322 18773124 2322 187 73272 2322 187 73123 2322 187 73122 2322 187 73S68 2322 187 73S68 2322 187 73123 2322 187 73103 2322 1S6 13923 2322 1S6 11003 2322 1S6 11003 2322 1S6 11002 2322 1S61S119 EXB-F9E-103 J 2322 187 73S12 2322 187 73103 2322 187 73S12 2322 187 73103 2322 187 73103 2322 187 73103 2322 187 73103 2322 187 73363 2322 187 73103 2322 187 73S12 2322 187 73223 2322 187 73223 2322 18773103 2322 187 731S3 2322 187 73103 SMA 0207 S-TK2S-1 Ok0-0.1 % SMA 0207S-TK2S-1 Ok0-0.1 % 2322 187 73103 2322 187 73393 2322 1S6 13003 2322 1S6 12002
PART NO. 2S.147 26.S12 2S.147 26.880 2S.147 2S.147 2S.100 2S.100 2S.100 2S.100 2S.100 2S.147 78.S17 20.313 78.321 78.322 78.249 78.2S4 78.2S3 28.09S 28.124 28.120 28.120 28.120 28.120 29.09S 28.124 28.124 28.124 03.478 03.401 02.S44 02.496 02.496 02.498 02.S22 02.482 02.498 02.474 02.418 02.418 02.498 02.496 03.439 03.427 03.427 03.39S 03.370 08.630 02.489 02.496 02.489 02.496 02.496 02.496 02.496 02.S09 02.496 02.489 02.S04 02.S04 02.496 02.SOO 02.496 06.130 06.130 02.496 02.S10 03.460 03.403 9507
PAGE 6-6
6 PARTS LIST POSITION
DESCRIPTION
R42-8 R43-8 R44-8 R45-8 R46-8 R47-8 R48-8 R49-8 R50-8 R51-8 R52-8 R53-8 R54-8 R55-8 R56-8 R57-8 R58-8 R59-8 R60-8 R61-8 R62-8 R63-8 R64-8 R65-8 R66-8 R67-8 R68-8 R69-8 R70-8 R71-8 R72-8 R73-8 R74-8 R75-8 R76-8 R77-8 R78-8 R79-8 R80-8 U1-8 U2-8 U3-8 U4-8 U5-8 U6-8 U7-8 U8-8 U9-8 U10-8 U11-8 U12-8 U13-8 U14-8 U15-8 U16-8 U17-8 U18-8 U19-8 U20-8 U21-8 U22-8 U23-8 U24-8 U25-8 U26-8 U27-8 U28-8 U29-8 XR1-8
RESISTOR MF RESISTOR RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF PRECISION RESISTOR MF PRECISION RESISTOR MF RESISTOR MF RESISTOR MF PRECISION RESISTOR MF PRECISION RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR ARRAY RESISTOR MF RESISTOR MF PROGRAMMED PROM U1-8 NANO SCHMIDT TRIGGER MASTER PROCESSOR UNIT uC SUPERVISORY CIRCUIT QUAD 2-INP.POS.AND GATE DUAL OPERATIONAL AMP. 3 to 8 UNE DECODER EEPROM 1k BIT SERIAL EEPROM 1k BIT SERIAL 8 BIT SHIFT REG.SERIAL 10 8 BIT SHIFT REG.SERIAL 10 8 BIT SHIFT REG.SERIAL 10 INTEGRATED CIRCUIT DARL.DRIVERS Hl.CURRNOLT DUAL OPERATIONAL AMP. INTEGRATED CIRCUIT 8 BIT SHIFT REG.SERIAL 10 SOURCE DRIVER 8-UNIT 8 BIT SHIFT REG.SERIAL 10 SOURCE DRIVER 8-UNIT DARL.DRIVERS Hl.CURRß!:OLT DARL.DRIVERS Hl.CURRNOLT ANALOG MULTIPLEXER DUAL OPERATIONAL AMP. POS. VOLTAGE REG. 5V/1 A POS. VOLTAGE REG. 5Vl1A POS. VOLTAGE REG. 15V/1A NEG. VOLTAGE REG. FIXED NEG. VOLTAGE REG. FIXED CERAMIC RESONATOR
PART II
90k9OHM1% 0.6W 8.06 KOHM 1% 0.4W 100 OHM 5% 0.33W 1Ok OHM 5% 0.33W · 5k1 OHM 5°b 0.33W 10k OHM 5% 0.33W 1k0 OHM 5% 0.33W 10k OHM 5% 0.33W 10k OHM 5% 0.33W 10k0OHM1°b 0.6W 1k87OHM1% 0.6W 10k OHM 5% 0.33W 1k0 OHM 5% 0.33W 1kO OHM 5% 0.33W 3k92OHM1°b 0.6W 10k0OHM1% 0.6W 3k92 OHM 1% 0.6W 2k0 OHM 1% 0.6W 3k92 OHM 1% 0.6W 5k1OHM5°b 0.33W 2k2 OHM 5% 0.33W 10k OHM 5% 0.33W 8k2 OHM 5% 0.33W 2k58 OHM 0.1 % 75mW 499 OHM 0.1°b 75mW 10k OHM 5% 0.33W 8k2 OHM 5% 0.33W 499 OHM 0.1% 75mW 642 OHM 0.1% 75mW 10k OHM 5°b 0.33W 100 OHM 5% 0.33W 100 OHM 5% 0.33W 100 OHM 5% 0.33W 3k3 OHM 5% 0.33W 1Ok OHM 5°b 0.33W 100 OHM 5% 0.33W 8x10k OHM 5% 1/8W 20k OHM 5% 0.33W 100 OHM 5% 0.33W T2131@5 74HC132 8 BIT SERIAL INTERFACE MAX 690 74HC08 MC1458lLM1458 93C46 93C46 74HC595 74HC595 74HC595 ADC 0838 CCN ULN2003/MC 1413/L203 MC 1458/LM1458 TL072CP 74HC595 50V/500mA 74HC595 50V/500mA ULN2003lMC 1413lL203 ULN2003/MC 1413/L203 MC14053BCP MC1458/LM1458 MCT7805-MC7805-LM340T-5.0 MCT7805-MC7805-LM340T-5.0 MCT7815-MC781S-LM3401'-15 -15V 5% 0.1A 79L15AC -SV/1 A 7905CT/LM320T-5.0
MANUFACTOR
TYPE
PHILIPS *PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS *PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS DRALORIC DRALORIC PHILIPS PHILIPS DRALORIC DRALORIC PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PANASONIC PHILIPS PHILIPS ECI TEXAS HITACHI MAXIM TEXAS MOTOROLA MOTOROLA EXEL EXEL MOTOROLA MOTOROLA MOTOROLA NATIONAL TEXAS MOTOROLA TEXAS MOTOROLA SPRAGUE MOTOROLA SPRAGUE TEXAS TEXAS MOTOROLA* MOTOROLA MOTOROl:.A MOTOROLA MOTOROLA MOTOROLA MOTOROLA MURATA
2322 156 19093 2322 156 18062 2322 187 73101 2322 187 73103 2322 187 73512 2322 187 73103 2322 187 73102 2322 187 73103 2322 187 73103 2322 156 11003 2322 156 11872 2322 187 73103 2322 187 73102 2322 187 73102 2322 156 13922 2322 156 11003 2322 156 13922 2322 156 12002 2322 156 13922 2322 187 73512 2322 187 73222 2322 187 73103 2322 187 73822 SMA 0207S-TK25-2k58-0.1 % SMA 0207S-TK25-499R-0.1°b 2322 187 73103 2322 187 73822 SMA 0207S-TK25-499R-0.1 % SMA 0207S-TK25-642R-0.1 % 2322 187 73103 2322 187 73101 2322 187 73101 2322 187 73101 2322 187 73332 2322 187 73103 2322 187 73101 EXB-F9E-103 J 2322 187 73203 2322 187 73101 0-0-27203 l C10960-6DC5 74HC132 HD63B03YP MAX 690 CPA (EJA-MJA) SN74HC08N MC1458CP1 MC74HC237N XLS93C46P-3 XLS93C46P-3 MC74HC595P MC74HC595P MC74HC595P ADC 0838 CCN ULN2003A MC1458CP1 TL072CP MC74HC595P UDN2981 A MC74HC595P UDN2981 A ULN2003A ULN2003A MC14053BCP MC1458CP1 MCT7805CT (MCT78Ö5Bl) MCT7805CT (MCT7805B]. MCT7815CT (MCT7815Bl) MC79L15ÄCP MC7905CT , CST 800MT-TR
PART NO. 03.476 03.422 02.448 02.496 02.489 02.496 02.472 02.496 02.496 03.427 03.474 02.496 02.472 02.472 03.409 03.427 03.409 03.403 03.409 02.489 02.480 02.496 02.494 06.120 06.105 02.496 02.494 06.105 06.110 02.496 02.448 02.448 02.448 02.484 02.496 02.448 08.630 02.503 02.448 727203 34.521 32.575 32.585 34.517 31.215 34.550 32.709 32.709 34.502 34.502 34.502 32.800 31.077 31.215 31.710 34.502 32.791 34.502 32.791 31.077 31.077 33.201 31.215 31.250 31.250 31.090 31.143 31.071 41.505
9507
PAGE 6-7
PART II
POWER SUPPLY MODULE 9
N2165
ECI A/S
5·0·26409F I 4·0·26409F
MANUFACTOR
TYPE RJ2-35-V-220-M-F1 MKT 1826-510/06 S-G 2222 021 48222 2222 021 48222 2222 370 79104 RJ3-1O-V-101-M-T34 2222 370 38103 2222 370 78224 2222 370 79104 2222 370 38103 2222 370 38103 MKT 1826-S10/06 S-G MKT 1826-S10/06 S-G RJ2-3S-V-220-M-F1 2222 431 84701 RT-HM60-SK YB 221 K RT-HM60 SK YB 102 K RT-HM60-SK YB 221 K MKT 1826-41 S/06 4-G EKM 00 CC 310 E GS EKM 00 CC 310 E GS EKM 00 CC 310 E GS EKM 00 CC 310 E GS EKM 00 CC 310 E GS EKM 00 CC 310 E GS MKT 1818-410/01 S-G MKT 1818-410/01 S-G MKT 1818-410/01 S-G BZX79C18 1N5402 1N5402 1N5402 1N5402 PBYR 1045 BZX8SC12 TAPED IN CARTON BYD 33 J BYD 33 J BYD 33 J BYD 33 J BYT 03-400 TAPED BYT 03-400 TAPED BYT 03-400 TAPED BYT 03-400 TAPED BYT 03-400 TAPED BYT 03-400 TAPED TL431CP 1N4448 6-0-26309A 6-0-26623 Art. Nr: TD 6994.0 2-2.0-400-2-R (DK117S2) UDT.IFLG.SP Tg:0-0-26192 Art.Nr: DK11-542 (2-1.6-630-1/SP Tg:26271) Art.Nr: DK11-S42 (2-1.6-630-1/SP Tg:26271) CNY17-2 CNY17-2 39-28-1043 39-28-1063 BDXS3 BCS47B IRFS40 IRFS40 2322 187 73821 2322 187 73472 2322 1S6 11003
POSITION
DESCRIPTION
C1-9 C2-9 C3-9 C4-9 C5-9 C6-9 C7-9 C8-9 C9-9 C10-9 C11-9 C12-9 C13-9 C14-9 C1S-9 C16-9 C17-9 C18-9 C19-9 C20-9 C21-9 C22-9 C23-9 C24-9 C2S-9 C26-9 C27-9 C28-9 D1-9 D2-9 D3-9 D4-9 DS-9 D6-9 D7-9 D8-9 D9-9 D10-9 D11-9 D12-9 D13-9 D14-9 D1S-9 D16-9 D17-9 D18-9 D19-9 L1-9 L2-9
CAPACITOR ELECTROLYTIC CAPACITOR MKT CAPACITOR ELECTROLYTIC CAPACITOR ELECTROLYTIC CAPACITOR MKT CAPACITOR ELECTROLYTIC CAPACITOR MKT CAPACITOR MKT CAPACITOR MKT CAPACITOR MKT CAPACITOR MKT CAPACITOR MKT CAPACITOR MKT CAPACITOR ELECTROLYTIC CAPACITOR POLYSTYRENE CAPACITOR CERAMIC CAPACITOR CERAMIC CAPACITOR CERAMIC CAPACITOR MKT CAPACITOR ELECTROLYTIC CAPACITOR ELECTROLYTIC CAPACITOR ELECTROLYTIC CAPACITOR ELECTROLYTIC CAPACITOR ELECTROLYTIC CAPACITOR ELECTROLYTIC CAPACITOR MKT CAPACITOR MKT CAPACITOR MKT DIODE ZENER DIODE RECTIFIER DIODE RECTIFIER DIODE RECTIFIER DIODE RECTIFIER DIODE POWER ZENERDIODE 12V S0ß> DIODE FAST RECOVERY DIODE FAST RECOVERY DIODE FAST RECOVERY DIODE FAST RECOVERY DIODE FAST RECOVERY DIODE FAST RECOVERY DIODE FAST RECOVERY DIODE FAST RECOVERY DIODE FAST RECOVERY DIODE FAST RECOVERY DIODE SHUNT REGULATOR DIODE HIGH SPEED CHOKE CHOKE FIXED
22uF 20% 35VDC 1uF 10% 63VDC 2200uF -20/+SOo/o 63VDC 2200uF -20/+SOo/o 63VDC 1OOnF S°Lo 63VDC 1OOuF 20% 1OVDC 1OnF 20% 1OOVDC 220nF 10% 63VDC 1OOnF So/o 63VDC 1OnF 20°Lo 1OOVDC 1OnF 20% 1OOVDC 1uF 10% 63VDC 1uF 10% 63VDC 22uF 20% 3SVDC 470t;f 1°& 630VDC 220pF 10% SOOVDC CL2 1n0F 10% CL2 SOOVDC 220pF 10% SOOVDC CL2 1SOnF S% SOVDC 1OOuF -1 Ol+S0°ßi 2SVDC 1OOuF -1 O/+SO% 2SVDC 1OOuF -10/+SO% 2SVDC 1OOuF -10/+SO% 2SVDC 1OOuF -10/+SO% 2SVDC 1OOuF -1 Ol+S0°ßi 2SVDC 1OOnF 10% 1OOVDC 1OOnF 10% 1OOVDC 1OOnF 10% 1OOVDC 18V So/o 0.4W BZX79C1 8 1N5402 [email protected] 1N5402 200V/3A 1N5402 200V/3A 1N5402 200V/3A SCHOTTKY 45VDC/1 OA 1.3W BZV8SC12l.§ZX8SC12 600VDC/1A 600VDC/1A 600VDC/1A 600VDC/1A 400Vl3A BYT03-400lMUR440 400V/3A BYT03-400/MUR440 400V/3A BYT03-400/MUR440 400V/3A BYT03-400/MUR440 400V/3A BYT03-400/MUR440 ~00Vl3A BYT03-400lMUR440 PROGRAMMABLE TL431C 1N4448 TLS31 1OmH/1 OOmADC
ELNA ERO PHILIPS PHILIPS PHILIPS ELNA PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS ERO ERO ELNA PHILIPS KCK KCK KCK ERO ERO ERO ERO ERO ERO ERO ERO ERO ERO PHILIPS PRO MAX PRO MAX PRO MAX PRO MAX PHILIPS ITT PHILIPS PHILIPS PHILIPS PHILIPS THOMSON THOMSON THOMSON THOMSON THOMSON THOMSON TEXAS PHILIPS TRANS-ELECTRO TRADANIA
L3-9
CHOKE FIXED TOROIDAL
400uH/2A +20/-12%
ULVECO
L4-9
CHOKE FIXED TOROIDAL
630uH/1 A6 +20/-12.S%
ULVECO
LS-9
CHOKE FIXED TOROIDAL
630uHl1 A6 +20L-12 .S0ß>
ULVECO
OC1-9 OC2-9 P1-9 P2-9 Q1-9 Q2-9 Q3-9 Q4-9 R1-9 R2-9 R3-9
OPTO COUPLER OPTO COUPLER PLUG 4 POLES MULTIPLUG TRANSISTOR AF POWER NPN TRANSISTOR AF TRANS.POW.MOSFET N-CHANN. TRANS.POW.MOSFET N-CHANN. RESISTOR MF RESISTOR MF RESISTOR MF
CNY17-2 CNY17-2
MOTOROLA MOTOROLA MO LEX MO LEX SGS PHILIPS MOTOROLA MOTOROLA PHILIPS PHILIPS PHILIPS
2x3 POLES PCB VERSION DARLINGTON BD64S/BDXS3 BCS47B NPN T0-92 1OOV/27A/8Sm0 HM IRFS40 1OOV/27A/8Sm0HM IRFS40 820 OHM S0ß> 0.33W 4k7 OHM So/o 0.33W 1OkO OHM 1% 0.6W
626409 PART NO. 14.516 11.137 14.733 14.733 11.13S 14.607 11.168 11.09S 11.13S 11.168 11.168 11.137 11.137 14.S16 10.429 16.090 1S.160 16.090 11.181 14.610 14.610 14.610 14.610 14.610 14.610 11.180 11.180 11.180 26.S64 2S.116 2S.116 2S.116 2S.116 27.617 26.638 27.1SO 27.1SO 27.1SO 27.1SO 2S.212 2S.212 2S.212 2S.212 2S.212 2S.212 26.997 2S.147 400S31 20.2S4 20.24S 20.244 20.244 32.S30 32.S30 78.216 78.217 29.122 28.067 29.402 29.402 02.470 02.488 03.427 9507
PAGE 6-8
PART II
6 PARTS LIST MANUFACTOR
POSITION
DESCRIPTION
R4-9 R5-9 R6-9 R7-9 R8-9 R9-9 R10-9 R11-9 R12-9 R13-9 R14-9 R15-9 R16-9 R17-9 R18-9 R19-9 R20-9 R21-9 R22-9 R23-9 R24-9 R25-9 R26-9 R27-9 R28-9 R29-9 R30-9 R31-9 RE1-9 RE2-9 TR1-9
RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF PRESET CERMET RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTORWW RESISTORWW RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR PMF RESISTOR PMF RESISTOR PMF RELAY RELAY TRANSFORMER SMPS
13k3OHM1% 0.6W 2k2 OHM 5% 0.33W 270 OHM 5% 0.33W 10k OHM 5% 0.33W 1Ok OHM 5°io 0.33W 1OOk OHM 1% 0.6W 680 OHM 5% 0.33W 1k0OHM10% 0.5W 6k8 OHM 5% 0.33W 100 OHM 5°~ 0.33W 100 OHM 5% 0.33W 100 OHM 5% 0.33W 22k OHM 5% 0.33W R180 OHM 5% 2W R180 OHM 5°~ 2W 470 OHM 5% 0.33W 22k OHM 5% 0.33W 1k0 OHM 5% 0.33W 2k2 OHM 5% 0.33W 240 OHM 5°~ 0.33W 1k0 OHM 5% 0.33W 4k7 OHM 5% 0.33W 100k OHM 5% 0.33W 13k3OHM1% 0.6W 1k87OHM1°~ 0.6W 1200HM5%2W 3900HM 5% 2W 3900HM5%2W 24VDC 1MAKE 16A. 24VDC 1MAKE 16A. 35x40x43mm
U1-9
CURRENT MODE PWM CONTROL.
UC3846
AF AMPLIFIER MODULE (10) POSITION
DESCRIPTION
C1-10 C2-10 C3-10 C4-10 C5-10 C6-10 C7-10 C9-10 C10-10 C11-10 C12-10 C13-10 C14-10 D1-10 D2-10 D3-10 FP1-10 FP2-10 P1-10 P2-10 P3-10 Q1-10 RHO R2-10 R3-10 R4-10 R5-10 R6-10 R7-10 R8-10 R9-10
CAPACITOR CERAMIC CAPACITOR CERAMIC CAPACITOR CERAMIC CAPACITOR ELECTROLYTIC CAPACITOR ELECTROLYTIC CAPACITOR ELECTROLYTIC CAPACITOR MKT CAPACITOR MKT CAPACITOR ELECTROLYTIC CAPACITOR CERAMIC CAPACITOR CERAMIC CAPACITOR MKT CAPACITOR MKT DIODE HIGH SPEED DIOQE RECTIFIER DIODE RECTIFIER FERRITE BEAD INDUCTOR FERRITE BEAD INDUCTOR PLUG PLUG PLUG TRANSISTOR AF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF
1nOF 10% CL2 500VDC 1nOF 10% CL2 500VDC 1nOF 10% CL2 500VDC 1OuF 20% 35VDC 1OuF 20°~ 35VDC 22uF 20% 35VDC 470nF 5% 63VDC 330nF 10% 63VDC 470uF -20/+50% 40VDC 1nOF 10°~ CL2 500VDC 1nOF 10% CL2 500VDC 470nF 10% 1OOVDC 470nF 10% 100VDC 1N4448 1~002 100Vl1A 1N4002 1OOV/1 A
2 POLES 2x7 POLES 2x5 POLES BC548 NPN T0-92 6k8 OHM 5% 0.33W 10k OHM 5% 0.33W 120k OHM 5°~ 0.33W 820 OHM 5% 0.33W 220k OHM 5% 0.33W 1OOk OHM 5% 0.33W 470 OHM 5% 0.33W 33k OHM 5°~ 0.33W 1OHM5% 0.4W
PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS *PHILIPS PHILIPS BOURNS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS MODULOHM MODULOHM PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS ·SIEMENS SIEMENS TRADANIA
TYPE
UNITRODE
2322 156 11333 2322 187 73222 2322 187 73271 2322 187 73103 2322 187 73103 2322 156 11004 2322 187 73681 3386P-1-102 2322 187 73682 2322 187 73101 2322 187 73101 2322 187 73101 2322 187 73223 R18-J-2W-E-1 R18-J-2W-E-1 2322 187 73471 2322 187 73223 2322 187 73102 2322 187 73222 2322 187 73241 2322 187 73102 2322 187 73472 2322 187 73104 2322 156 11333 2322 156 11872 2322 191 31201 2322 19413391 2322 194 13391 V23056-A0105-A402 V23056-A0105-A402 6-0-26620A Art.Nr: TD 6993.0 UC3846
ECI A/5
5·0·2641 OG I 4·0·264101
MANUFACTOR
TYPE
KCK KCK KCK ELNA ELNA ELNA ERO ERO ELNA KCK KCK PHILIPS PHILIPS PHILIPS THOMSON THOMSON MURATA MURATA AMP 3M 3M PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS
RT-HM60 SK YB 102 K RT-HM60 SK YB 102 K RT-HM60 SK YB 102 K RJ2-35-V-1 OO-M-T34(T58) RJ2-35-V-1 OO-M-T34(T58) RJ2-35-V-220-M-F1 MKT 1826-447/06 4-G MKT 1826-433/06 5G RJ3-50-471-M-F RT-H M60 SK YB 102 K RT-HM60 SK YB 102 K 2222 371 28474 2222 371 28474 1N4448 1N4002 (03l04l05l06l07) 1N4002 (03/04/05/06/07) BL01 RN1-A62T5 BLO 1RN1-A62T5 0-826375-2 3598-6002 l7614-6002 JL 3654-6002 I 7610-6002 JL BC548 (-A/-B/-C) 2322 187 73682 2322 187 73103 2322 187 73124 2322 187 73821 2322 187 73224 2322 187 73104 2322 187 73471 2322 187 73333 2322 181 53108
PART NO. 03.473 02.480 02.458 02.496 02.496 03.477 02.468 07.886 02.492 02.448 02.448 02.448 02.504 06.220 06.220 02.464 02.504 02.472 02.480 02.457 02.472 02.488 02.520 03.473 03.474 04.178 04.189 04.189 21.027 21.027 22.173 31.486
626410 PART NO. 15.160 15.160 15.160 14.512 14.512 14.516 11.187 11.189 14.649 15.160 15.160 11.049 11.049 25.147 25.100 25.100 35.188 35.188 78.102 78.254 78.251 28.070 02.492 02.496 02.522 02.470 02.528 02.520 02.464 02.508 01.125
9507
PAGE 6-9
PART II
6 PARTS LIST POSITION
DESCRIPTION
R10-10 RE1-10 TR1-10 U1-10
RESISTOR MF RELAY TRAFO AF AF POWER AMPLIFIER
1k0 OHM 5% 0.33W 24VDC 2SH. 2A 1:1 600 OHMS TDA 2030 VERT.
MANUFACTOR
TYPE
PHILIPS OMRON TDK THOMSON
2322 187 73102 G5V-2-24 VDC L04EE13-C10153 TDA 2030 V
PART NO. 02.472 21.327 22.500 31.483
9507
PAGE 6-10
PART III
TECHNICAL MANUAL FOR POWER AMPLIFIER UNIT 600W (T2131) PART NO. 726393
CONTENTS
1 1.1 1.2
GENERAL INFORMATION INTRODUCTION PRINCIPLE OF OPERATION
1-1 1-1
2 2.1
INSTALLATION ELECTRICAL CONNECTION AND ASSEMBLING
2-1
3
SERVICE ALIGNMENT INSTRUCTIONS PROPOSAL FOR NECESSARY MEASURING INSTRUMENTS TROUBLE SHOOTING ADJUSTMENTPROCEDURE NECESSARY ADJUSTMENTS AFTER REPAIR PERFORMANCE CHECK
3-1 3-1 3-1 3-2 3-2 3-2
3.1 3.2 3.3 3.4 3.5 3.6
4 4.1
MECHANICAL DESCRIPTION MECHANICAL ASSEMBLING/ DISASSEMBLING AND UNITS LOCATION
$ 4-1
0 0
5 5.1 5.2
CIRCUIT DESCRIPTION AND SCHEMATIC DIAGRAMS POWER AMPLIFIER (MODULE 11) PART NO. 626411 PROTECTION (MODULE 19) PART NO. 626419
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5-1 5-5
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PART III
CONTENTS
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GENERAL INFORMATION
1-1
1.1
INTRODUCTION
1-1
1.2
PRINCIPLE OF OPERATION
1-1
PARTlll
1 GENERAL INFORMATION 1.1
INTRODUCTION
This section gives you all necessary information to make service of this unit down to component level.
1.2
PRINCIPLE OF OPERATION
The power amplifier has three stages of amplifiers giving a total gain of approx. 43 dB and a power output of 650W PEP. The coupling between the stages is done by impedance matching transformers. The input and output impedance is 50 ohm. The power amplifier requires two supply voltages, 28V for the predriver and driver, 42V for the output amplifier. Both supplied from N2170 or N2171. The amplifier has forced air cooling.
PREDRIVER
DRIVER
OUTPUT AMPLIFIER
RF INPUT
RF OUTPUT
RFON/OFF--~~~--~---~~~~----~~~~--~
28370
PAGE 1-1
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PART III
2
INSTALLATION
2.1 ELECTRICAL CONNECTION AND ASSEMBLING T2131
60.100
0
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POWER AMPLIFIER MODULE 11
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PROTECTION UNIT MODULE 19
530703
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283728 9507
PAGE 2-1
2 INSTALLATION
PART III
T2135
0
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POWER AMPLIFIER B MODULE 11
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aQa a oQa rn:tj)mu a~ o D C:=:J ECf(] D
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28371A
PAGE 2-2
9507
PART III
CONTENTS
3
SERVICE
3.1
ALIGNMENT INSTRUCTIONS
3-1
3.2
PROPOSAL FOR NECESSARY MEASURING INSTRUMENTS
3-1
3.3
TROUBLE SHOOTING
3-1
3.3.1
CHECK OF THE BIAS CIRCUIT
3-1
3.3.2
CHECK OF BIAS CURRENT
3-1
3.3.2.1
DRIVER
3-1
3.3.2.2
OUTPUT AMPLIFIER
3-1
3.3.3
RF CHECK
3-2
3.4
ADJUSTMENTPROCEDURE
3-2
c
3.4.1
DRIVER BIAS
3-2
z ~ a::
3.4.2
OUTPUT AMPLIFIER BIAS
3-2
3.5
NECESSARY ADJUSTMENTS AFTER REPAIR
3-2
3.6
PERFORMANCE CHECK
3-2
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9338
PART III
3
SERVICE
3.1
ALIGNMENT INSTRUCTIONS
INTRODUCTION
The measuring values indicated in chapter 5. CIRCUIT DESCRIPTION AND SCHEMATIC DIAGRAMS are typical values and as indicated it will be necessary to use instruments in absolute conformity with the below list: ·
3.2
PROPOSAL FOR NECESSARY MEASURING INSTRUMENTS
Tone Generator type PM51 07 Electronic Multimeter type PM2505 RF Directional Wattmeter model 43 Oscilloscope type PM321 Dummy load 50 ohm/600W Power supply 21-32V,
PHILIPS PHILIPS BIRD PHILIPS 50A ( 600W transrhitter) 1OOA (1200W transmitter)
3.3 TROUBLE SHOOTING In this section you will find guidelines witch will help you to find the fault component.
3.3.1
CHECK OF THE BIAS CIRCUIT
Unpluck P1 on the power amplifier module. Select SP-33-0 (see part 1chapter3 service programmes). Check the voltage at: TP 1 = 12V +/- 0.5V TP 2 = 0.6V +/- 0.1V TP 3 = 0.6V +/- 0.1 V lf one of the above voltages, is far out of limit, the fault is in the bias circuit. }
3~3.2
CHECK OF BIAS CURRENT
3.3.2.1 DRIVER Connect an ammeter (1Amp) in series with P1 pin 1 and J1 pin 1. Select SP-33-0 (see part 1chapter3 service programmes). The meter reading must be 60mA +/- 20mA (Q3). Then connect the amp meter in series with P1 pin 2 and J1 pin 2. The meter reading must be 60mA +/-20mA (Q4).
3.3.2.2 OUTPUT AMPLIFIER Connect an ammeter 1OA in series with P1 pin 3 and J1 pin 3. Select SP-33-0 (see part 1chapter3 service programmes). The meter reading must be 200 mA +/- 50 mA.
9338
PAGE 3-1
3 SERVICE
3.3.3
PART III
RF CHECK
Connect a 50 ohm dummyload to the output terminal ST3 on the connection board, and select SP-29-0. Check that the voltage and curveform are in accordance with the shown curveforms on the diagram in chapter 5.1 .
3.4 ADJUSTMENT PROCEDURE 3.4.1
DRIVER BIAS
Connect an ammeter (1 Amp} in series with P1 pin 1 and J1 pin 1. Select SP-33-0 and adjust R37 to a meter reading of 60mA +/- 15mA. Then connect the amp meter in series with P1 pin 2 and J1 pin 2. The meter reading must be 60mA +/-20mA (04).
3.4.2
OUTPUT AMPLIFIER BIAS
Connect an ammeter 1OA in series with P1 pin 3 and J1 pin 3. Select SP-33-0 and adjust R51 to a meter reading of 200 mA +/- 50 mA.
3.5
NECESSARY ADJUSTMENTS AFTER REPAIR
When replacing 04, R38, R37, R36,Q3 or Q4 perform the adjustments in accordance with chapter 3.4.1. When replacing 05, R40, R51, R52, Q5 or Q6 perform the adjustments in accordance with chapter 3.4.2.
3.6
PERFORMANCE CHECK
Connect a 50 ohm dummyload to the output terminal ST3 on the connection board. Select SP-29-0 and check the amplitude and waveform in accordance with the pictures shown on the diagram in chapter 5.1. The measured must be within +/- 30% of the shown values. Select SP-33-0 and check the current as described in chapter 3.4.1 and 3.4.2.
PAGE 3-2
9338
PART III
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MECHANICAL DESCRIPTION
4-1
4.1
MECHANICAL ASSEMBLING / DISASSEMBLING AND UNITS LOCATION
4-1
PARTlll
4 MECHANICAL DESCRIPTION 4.1
MECHANICAL ASSEMBLING J DISASSEMBLING AND UNITS LOCATION
POWER AMPLIFIER (11)
501142
PAGE 4-1
PART III
CONTENTS
5
CIRCUIT DESCRIPTION AND SCHEMATIC DIAGRAMS
5.1
POWER AMPLIFIER (MODULE 11) PART NO. 626411
5-1
5.2
PROTECTION (MODULE 19) PART NO. 626419
5-5
9508
PART III
5
CIRCUIT DESCRIPTION AND SCHEMATIC DIAGRAMS
5.1
POWER AMPLIFIER (MODULE 11) PART NO. 626411
The power amplifier has a total gain of approx. 43 dB and the output power is 650W PEP. The power amplifier has three stages: predriver, driver, output amplifier. The predriver is a push-pull class A amplifier, consisting of 01, Q2 and with a gain of 15 dB. Q8 and the voltage divider R33, R34 are bias supply for the predriver. 09 can switch off the bias to the predriver. The driver is a push-pull class B amplifier, consisting of Q3, Q4 (matched pairs) and the total gain is 17 dB. The bias supply regulator consists of 011 and U1 ,2. The diodes 02, 03 are mounted on the top of Q3, Q4 and are used for temperature stabilization of the bias current in 03 and 04. R37 is used for adjusting the bias current in Q3 and 04. The output amplifier is a push-pull class B amplifier, consisting of 05, Q6 (matched pairs) and the power gain is 11 dB. The bias supply regulator consists of 013 and U1, 1. The diode 04 is mounted on the top of Q5 and is used for temperature stabilization of the bias current in 05, 06. R51 is used for adjustment of the bias current in 05, 06. Q8, Q10 and 012 are used to switch off the bias. This is done in standby mode and under receive condition in telex mode.
9508
PAGE 5-1
5 CIRCUIT DESCRIPTION AND SCHEMATIC DIAGRAMS
PARTlll
COMPONENT LOCATION POWER AMPLIFIER MODULE 11
View from component side with upper side tracks. TP2
TP1
TP3
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PCB rev. 26411 L 9348
5 CIRCUIT DESCRIPTION AND SCHEMATIC DIAGRAMS
PARTlll
POWER AMPLIFIER MODULE 11
CH1
500mV
A
2V -
CH1
1ms
A
725.0mV
CHi
1ms
1oomv-
A
2.780 V
CH1
ims
5V -
A
CH1
1ms
soomv-
A
9.950 V
150.0mV
~~~
CH1
1ms
10V -
CH1
1ms
50V -
A
1ms
27.60 V
1.200 V
1-~~-~--~
CH1gn
A
190.0 V
,----.-~--~
CH1gn
CH1gn
CH1gn
~~~-~~~-~~~-_:'__J
Pa111er Ampl ifier ( 11)
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1
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11
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PIN PIN PIN PIN PIN PIN PIN PIN
1 2 3 4
5 6 7 8
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1
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-
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Bias circuit for 05, 06
=El
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1~1~
1 1
1
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PS
PIN PIN PIN PIN PIN PIN
1 TEJI>. 2 TEJI> 3 +2BV 4 GHD
5 RF ON 6 RX/TX CONTROL
~
4-1-26411[
This diagram is valid for PCS rev. 26411 L 9348
PAGE 5-3
LOS6
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Sl/\l\7'88V'IG 811\7'1/\13H8S GNV' NOlldl88S3a lln8818 9
5 CIRCUIT DESCRIPTION AND SCHEMATIC DIAGRAMS
PARTlll
5.2 PROTECTION (MODULE 19) PART NO. 626419 This circuit protects the power output transistors from excessive current. This is done by sensing the 42V supply to the power transistors, when this voltage drops down to 38V the input power to the power amplifier are reduced by approx. 2dB. This reduction will remain until a key off/on occur.
9508
PAGE 5-5
5 CIRCUIT DESCRIPTION AND SCHEMATIC DIAGRAMS
PART III
COMPONENT LOCATION PROTECTION MODULE 19
View from component side with upper side tracks.
View from component side with lower side tracks. PCB rev. 264198
PAGE 5-6
9508
5 CIRCUIT DESCRIPTION AND SCHEMATIC DIAGRAMS
PART III
PROTECTION MODULE 19
PROTECTION CMODULE 19) PS
+28V
28Y
PI P6
42Y
4-B-26419D ....................._.
This diagram is valid for PCS rev. 264198
reoa
PAGE 5-7
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PART III
6 PARTS LISTS PA UNIT 600/1200W
HF SSB PROGRAMME
ECI A/S
0·0·26393
MANUFACTOR
TYPE 3-0-26516 4124 KX 5-0-26411 L / 4-0-26411 E 5-0-264198 / 4-0-26419D 1N4448 1N4448 1N4448 2N3553 2N3553 MRF 426 hFE SORTED 1SET=2PCS MRF 426 hFE SO RTED 1SET=2PCS SD 1728-15 PAR 1SET=2PCS GRP:C D E FG SD 1728-15 PAR 1SET=2PCS GRP:C,D,E,F,G BDX53 BDX53 Q62705-K245, -K247 KTY11-5, KTY11-7
526516 60.100 626411 626419 25.147 25.147 25.147 29.315 29.315 29.266
626411
POSITION
DESCRIPTION
VARIOUS VARIOUS -11 VARIOUS D2-11 D3-11 D5-11 01-11 02-11 Q3-11
BLOWER CABLE N2171/600W FAN24VDC POWER AMPLIFIER MODULE 11 PROTECTION MODULE (19) DIODE HIGH SPEED DIODE HIGH SPEED DIODE HIGH SPEED TRANSISTOR RF MED.POWER TRANSISTOR RF MED.POWER TRANSISTOR RF POWER
119x119x38mm T2131 FOR 600W PA UNIT 1N4448 1N4448 1N4448 NPN T0-39 2N3553 NPN T0-39 2N3553 MRF426 MATCHED PAIR (hFE)
ECI A/S PAPST ECI A/S ECI A/S PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS MOTOROLA
04-11
TRANSISTOR RF POWER
MRF426 MATCHED PAIR (hFE)
MOTOROLA
05-11
TRANSISTOR RF POWER
TH430 MATCHED PAIR (hFE)
THOMSON
06-11
TRANSISTOR RF POWER
TH430 MATCHED PAIR (hFE)
THOMSON
011-11 013-11 R64-11
TRANSISTOR AF POWER NPN TRANSISTOR AF POWER NPN RESISTOR TEMP.SENSOR
DARLINGTON BD645/BDX53 DARLINGTON BD645/BDX53 2k0 2.5°6> AT 25 CENTIGRADE
SGS SGS SIEMENS
T2131
ECI A/S
5·0·26411 L / 4·0·26411 E
MANUFACTOR
TYPE
POWER AMPLIFIER MODULE 11 POSITION
DESCRIPTION
C1-11 C2-11 C3-11 C4-11 C5-11 C6-11 C7-11 C8-11 C9-11 C10-11 C11-11 C12-11 C13-11 C14-11 C15-11 C16-11 C17-11 C18-11 C19-11 C20-11 C21-11 C22-11 C23-11 C24-11 C25-11 C26-11 C27-11 C29-11 C30-11 C31-11 C32-11 C33-11 C34-11 C35-11 C36-11 C37-11 C38-11 C39-11
CAPACITOR MKT CAPACITOR MKT CAPACITOR MKT CAPACITOR MKT CAPACITOR CERAMIC CAPACITOR MKT CAPACITOR MKT CAPACITOR ELECTROLYTIC CAPACITOR POLYSTYRENE CAPACITOR POLYSTYRENE CAPACITOR ELECTROLYTIC CAPACITOR MKT CAPACITOR POLYSTYRENE CAPACITOR ELECTROLYTIC CAPACITOR MKT CAPACITOR ELECTROLYTIC CAPACITOR MKT CAPACITOR MKT CAPACITOR MKT CAPACITOR MKT CAPACITOR POLYSTYRENE CAPACITOR MKT CAPACITOR ELECTROLYTIC CAPACITOR MKT CAPACITOR MKT CAPACITOR MKT CAPACITOR CERAMIC CAPACITOR CERAMIC CAPACITOR MKT CAPACITOR MKT CAPACITOR ELECTROLYTIC CAPACITOR MKT CAPACITOR MKT CAPACITOR MKT CAPACITOR CERAMIC CAPACITOR ELECTROLYTIC CAPACITOR MKT CAPACITOR MKT
1OOnF 10% 1OOVDC 1OOnF 10% 1OOVDC 1OOnF 10% 1OOVDC 1OOnF 10% 1OOVDC 150QF 2°6> N150 1OOVDC 1OOnF 10% 1OOVDC 1OOnF 10% 1OOVDC 1OuF 20% 35VDC 560pF 1% 630VDC 1n1F 1°6> 160VDC 470uF -20/+50% 1OVDC 1OOnF 10% 1OOVDC 1n1F 1% 160VDC 470uF -20/+50% 1OVDC 1OOnF 10°6> 1OOVDC 1OuF 20% 35VDC 1OOnF 10% 1OOVDC 1OOnF 10% 1OOVDC 1OOnF 10% 1OOVDC 33nF 5°Lo 100VDC 1OOpF 1% 630VDC 33nF 5% 1OOVDC 1OuF 20% 35VDC 1OOnF 10% 1OOVDC 1OOnF 10°6> 1OOVDC 1OOnF 10% 1OOVDC 4800 pF 10% 1OOV RF 4800 pF 10% 1OOV RF 1OOnF 10% 1OOVDC 1OOnF 10°6> 1OOVDC 1OuF -10/+50% 63VDC 1OOnF 10% 1OOVDC 1OOnF 10% 1OOVDC 1OOnF 10% 1OOVDC 270 QF 10°6> 25KV 1OuF -10/+50% 63VDC 1OOnF 10% 1OOVDC 1OOnF 10% 1OOVDC
ERO ERO ERO ERO PHILIPS ERO ERO ELNA PHILIPS PHILIPS ELNA ERO PHILIPS ELNA ERO ELNA ERO ERO ERO PHILIPS PHILIPS PHILIPS ELNA ERO ERO ERO #UNILATOR #UNILATOR ERO ERO PHILIPS ERO ERO ERO ttUNILATOR PHILIPS ERO ERO
MKT 1818-410/01 5-G MKT 1818-410/01 5-G MKT 1818-410/01 5-G MKT 1818-410/01 5-G 2222 679 (687,689) 34151 MKT 1818-410/01 5-G MKT 1818-410/01 5-G RJ2-35-V-1 OO-M-T34(T58) 2222 431 85601 2222 429 81102 RJ2-1 O-V-471-M-F MKT 1818-410/01 5-G 2222 429 81102 RJ2-1 O-V-471-M-F MKT 1818-410[01 5-G RJ2-35-V-1 OO-M-T34(T58) MKT 1818-410/01 5-G MKT 1818-410/01 5-G MKT 1818-410/01 5-G 2222 370 89333 2222 431 81001 2222 370 89333 RJ2-35-V-1 OO-M-T34(T58) . MKT1818-410/015-G MKT 1818-410[01 5-G MKT 1818-410/01 5-G 102/4801 K/MGO 102/4801 K/MGO MKT 1818-410/01 5-G MKT 1818-410[01 5-G 2222 030 38109 MKT 1818-410/01 5-G MKT1818-410/01 5-G MKT 1818-410/01 5-G TYPE 101-STRIP LEAD 2222 030 38109 MKT 1818-410/01 5-G MKT 1818-410/01 5-G
726393 PART NO.
29.266 29.268 29.268 29.122 29.122 07.151
PART NO. 11.180 11.180 11.180 11.180 15.148 11.180 11.180 14.512 10.433 10.351 14.633 11.180 10.351 14.633 11.180 14.512 11.180 11.180 11.180 11.176 10.400 11.176 14.512 11.180 11.180 11.180 18.155 18.155 11.180 11.180 14.546 11.180 11.180 11.180 18.150 14.546 11.180 11.180
9507
PAGE 6-1
6 PARTS LIST POSITION
DESCRIPTION
C40-11 C41-11 C42-11 C43-11 C44-11 C45-11 C46-11 C47-11 C48-11 C49-11 C50-11 C51-11 C52-11 C53-11 C54-11 C55-11 C56-11 C57-11 C58-11 01-11 02-11 03-11 05-11 06-11 07-11 J1-11 L1-11 L2-11
CAPACITOR MKT CAPACITOR MKT CAPACITOR MKT CAPACITOR MKT CAPACITOR MKT CAPACITOR MKT CAPACITOR MKT CAPACITOR MKT CAPACITOR MKT CAPACITOR MKT CAPACITOR MKT CAPACITOR MKT CAPACITOR ELECTROLYTIC CAPACITO R ELECTROLYTIC CAPACITOR ELECIBOLYTIC CAPACITOR ELECTROLYTIC CAPACITOR ELECTROLYTIC CAPACITOR MKT CAPACITOR MKT DIODE HIGH SPEED DIODE HIGH SPEED DIODE HIGH SPEED DIODE HIGH SPEED DIODE ZENER DIODE ZENER SOCKET COAX FOR PCB CHOKE FIXED COIL
L3-11 L4-11 L5-11 L6-11
PART III MANUFACTOR
TYPE
1OOnF 10% 1OOVDC 33nF 5% 1OOVDC 33nF 5% 1OOVDC 33nF 5% 1OOVDC 33nF 5°b 1OOVDC 33nF 5% 1OOVDC 33nF 5% 1OOVDC 1OnF 20% 1OOVDC 1OnF 20% 1OOVDC 1OnF 20°b 1OOVDC 1OnF 20% 1OOVDC 1OnF 20% 1OOVDC 470uF -20/+50% 1OVDC 1OuF 20% 35VDC 470uF -20l+50°b 40VDC 470uF -20/+50% 1OVDC 470uF -20/+50% 1OVDC 4n 7F 10% 63VDC 4n 7F 10% 63VDC 1N4448 1N4448 1N4448 1N4448 18V 5% 0.4W BZX79C18 18V 5°b 0.4W BZX79C18 VERTICAL 2u2H 10% TL067
ERO PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS ELNA ELNA ERO ELNA ELNA PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS TAIKO SIEMENS ECI A/S
COIL COIL COIL COIL
TL305 TL305 TL304 TL067
ECI ALS ECI A/S ECI A/S ECI A/S
L7-11 L8-11
COIL COIL
TL304 TL067
ECI ALS ECI AIS
L9-11 L10-11 L11-11
COIL COIL COIL
TL301 TL301 TL067
ECI A/S ECI A/S ECI ALS
L12-11
COIL
TL067
ECI A/S
P1-11 P2-11 P3-11 P4-11 P5-11 P6-11 P7-11 P8-11 P9-11 P10-11 P11-11 P12-11 Q1-11 Q2-11 Q3-11
MULTIPLUG SOLDER LUG SOLDER LUG PLUG 2POLES MULTIPLUG SOLDER LUG SOLDER LUG SOLDER LUG SOLDER LUG SOLDER LUG SOLDER LUG SOLDER LUG TRANSISTOR RF MED.POWER TRANSISTOR RF MED.POWER TRANSISTOR RF POWER
2x4 POLES PCB VERSION PCB VERSION PC8 VERSION 2x3 POLES PCB VERSION PCB VERSION PC8 VERSION PCB VERSION PC8 VERSION PCB VERSION PC8 VERSION PC8 VERSION NPN T0-39 2N3553 NPN T0-39 2N3553 MRF426 MATCHED PAIR (hFE)
MO LEX VOGT AG VOGT AG MO LEX MO LEX VOGT AG VOGT AG VOGT AG VOGT AG VOGT AG VOGT AG VOGT AG PHILIPS PHILIPS MOTOROLA
Q4-11
TRANSISTOR RF POWER .
MRF426 MA TCHED PAIR (hF!;l
MOTOROLA
Q5-11
TRANSISTOR RF POWER
TH430 MATCHED PAIR (hFE)
THOMSON
Q6-11
TRANSISTOR RF POWER
TH430 MATCHED PAIR (hFE)
THOMSON
Q7-11 Q8-11 Q9-11 010-11 Q1j-11 012-11
TRANSISTOR TRANSISTOR AF TRANSISTOR AF TRANSISTOR AF TRANSISTOR AF POWER NPN TRANSISTOR AF
80680 PNP T0-92 8C328 NPN BC547C T0-92 BC548 NPN T0-92 DARLINGTON 8D645LBDX53 BC548 NPN T0-92
PHILIPS* MOTOROLA PHILIPS PHILIPS SGS PHILIPS
MKT 1818-410/01 5-G 2222 370 89333 2222 370 89333 2222 370 89333 2222 370 89333 2222 370 89333 2222 370 89333 2222 370 38103 2222 370 38103 2222 370 38103 2222 370 38103 2222 370 38103 RJ2-1 O-V-471-M-F RJ2-35-V-1 OO-M-T34(T58) EKM 05 FG 347 G 05 RJ2-1 O-V-471-M-F RJ2-1 O-V-471-M-F 2222 370 88472 2222 370 88472 1N4448 1N4448 1N4448 1N4448 BZX79C18 BZX79C18 TMP-J01X-V6 878108-T1222-K 6-0-20854A 400067=20.053 6-0-23127 6-0-23127 6-0-23126 6-0-20854A 400067 =20.053 6-0-23126 6-0-20854A 400067 =20.053 6-0-23123 6-0-23123 6-0-20854A 400067 =20.053 6-0-20854A 400067=20.053 39-28-1083 01 015lBz-Sn 01015/Bz-Sn 39-28-1023 39-28-1063 01015/Bz-Sn 01 015L8z-Sn 01 015/Bz-Sn 01015/Bz-Sn 01015/8z-Sn 01015/Bz-Sn 01015LBz-Sn 2N3553 2N3553 MRF 426 hFE SORTED 1SET=2PCS MRF 426 hFE SORTED 1SET=2PCS SO 1728-15 PAR 1SET=2PCS GRP:C,D,E,F,G SD 1728-15 PAR 1SET=2PCS GRP:C DE FG 8DX47 BC328 BC547C 8C548 (-A/-8/-C) BDX53 BC548 (-A/-8/-C)
PART NO. 11.180 11.176 11.176 11.176 11.176 11.176 11.176 11.168 11.168 11.168 11.168 11.168 14.633 14.512 14.650 14.633 14.633 11.374 11.374 25.147 25.147 25.147 25.147 26.564 26.564 78.518 20.351 400067 400305 400305 400304 400067 400304 400067 400301 400301 400067 400067 78.218 82.005 82.005 78.215 78.217 82.005 82.005 82.005 82.005 82.005 82.005 82.005 29.315 29.315 29.266 29.266 29.268 29.268 29.338 28.050 28.068 28.070 29.122 28.070 9507
PAGE 6-2
PART III
6 PARTS LIST POSITION
DESCRIPTION
013-11 R1-11 R2-11 R3-11 R4-11 RS-11 R6-11 R7-11 R8-11 R9-11 R10-11 R11-11 R12-11 R13-11 R14-11 R1S-11 R16-11 R17-11 R18-11 R19-11 R20-11 R21-11 R22-11 R23-11 R24-11 R2S-11 R26-11 R27-11 R28-11 R29-11 R30-11 R31-11 R33-11 R34-11 R3S-11 R36-11 R37-11 R38-11 R39-11 R40-11 R41-11 R42-11 R43-11 R44-11 R4S-11 R46-11 R47-11 R48-11 R49-11 RS0-11 RS1-11 RS2-11 RS3-11 RS4-11 RSS-11 RS6-11 RS7-11 RS8-11 RS9-11 R60-11 R61-11 R62-11 R63-11 R64-11
TRANSISTOR AF POWER NPN RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR PMF RESISTOR MF RESISTOR PMF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR PMF RESISTOR PMF RESISTOR PMF RESISTOR PMF RESISTOR PMF RESISTOR PMF RESISTOR PMF RESISTOR PMF RESISTOR PMF RESISTOR PMF RESISTOR PMF RESISTOR PMF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF PRESET CERMET RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF PRESET CERMET RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR PMF RESISTOR TEMP.SENSOR
R6S-11 TR1-11 TR2-11 TR3-11 TR4-11 TR&-11
PRESET CERMET COIL COIL COIL COIL TRANSFORMER
MANUFACTOR
TYPE
DARLINGTON BD64S/BDXS3 180 OHM So/o 0.33W 10 OHM So/o 0.33W 820 OHM So/o 0.33W 820 OHM S0b 0.33W 470 OHM So/o 0.33W 470 OHM So/o 0.33W 82 OHMS%3W 1S OHM So/o 0.4W 82 OHM S0io 3W 22 OHM So/o 0.33W 8R2 OHM So/o 0.4W 2R2 OHM So/o 0.4W 18 OHM So/o 0.4W 18 OHM S°6> 0.4W 2R2 OHM So/o 0.4W 8R2 OHM So/o 0.4W 33 OHM So/o 0.4W 33 OHM So/o 0.4W 6R8 OHM S0b 3W 6R80HMS% 3W 2R7 OHMS% 3W 2R7 OHMS% 3W 2R70HMS% 3W 2R7 OHM S0b 3W 6R8 OHMS% 3W 6R80HM So/o 3W 10 OHM So/o 3W 100HMS%3W 10 OHM S0b 3W 100HMS%3W 10k OHM So/o 0.33W 680 OHM So/o 0.33W 1k0 OHM So/o 0.33W 1Ok OHM S0b 0.33W 9k1 OHM So/o 0.33W 200 OHM 10% 0.SW 100 OHM So/o 0.33W 1Ok OHM So/o 0.33W 3k3 O!jM S0b 0.33W 1Ok OHM So/o 0.33W 1Ok OHM So/o 0.33W 4k7 OHM So/o 0.33W 1Ok OHM So/o 0.33W 4k7 O!jM S0b 0.33W 470k OHM So/o 0.33W 3k3 OHM So/o 0.33W 12k OHM So/o 0.33W 22 OHM So/o 0.33W 9k1 OHM S°6> 0.33W 200 OHM 10% O.SW 100 OHM So/o 0.33W 1Ok OHM So/o 0.33W 3k3 OHM So/o 0.33W 1Ok O!jM S0b 0.33W 10k OHM So/o 0.33W 1Ok OHM So/o 0.33W 4k7 OHM So/o 0.33W 470k OHM So/o 0.33W 3k3 OHM S0b 0.33W 12k OHM So/o 0.33W 22 OHM So/o 0.33W 390 OHMS% 2W 2k0 2.So/o AT 2S CENTIGRADE
SGS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS BOURNS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS BOURNS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS SIEMENS
SO OHM 10% O.SW TL308 TL307 TL303 TL302 TL300
* BOURNS
BDXS3 2322 187 73181 2322 187 73109 2322 18773821 2322 187 73821 2322 187 73471 2322 187 73471 2322 19S 13829 2322 181 S31S9 2322 19S 13829 2322 187 73229 2322 181 S3828 2322 181 S3228 2322 181 S3189 2322 181 S3189 2322 181 S3228 2322 181 S3828 2322 181 S3339 2322 181 S3339 2322 19S 13688 2322 19S 13688 2322 19S 13278 2322 19S 13278 2322 19S 13278 2322 19S 13278 2322 19S 13688 2322 19S 13688 2322 192 31009 2322 192 31009 2322 192 31009 2322 192 31009 2322 187 73103 2322 18773681 2322 187 73102 2322 18773103 2322 187 73912 3386P-1-201 2322 187 73101 2322 187 73103 2322 187 73332 2322 187 73103 2322 187 73103 2322 187 73472 2322 187 73103 2322 187 73472 2322 187 73474 2322 187 73332 2322 187 73123 2322 187 73229 2322 187 73912 3386P-1-201 2322 187 73101 2322 187 73103 2322 187 73332 2322 187 73103 2322 187 73103 2322 187 73103 2322 187 73472 2322 187 73474 2322 187 73332 2322 187 73123 2322 187 73229 2322 194 13391 Q6270S-K245, -K247 KlY11-S KlY11-7 3386P-1-SOO 6-0-23130 6-0-23129 6-0-2312S 6-0-23124 6-0-231228
ECIAIS ECI AIS ECI A/S ECI AlS ECI AIS
PART NO. 29.122 02.454 02.424 02.470 02.470 02.464 02.464 04.672 01.1S4 04.672 02.432 01.147 01.133 01.1S6 01.1S6 01.133 01.147 01.162 01.162 04.648 04.648 04.634 04.634 04.634 04.634 04.648 04.648 04.6SO 04.6SO 04.6SO 04.6SO 02.496 02.468 02.472 02.496 02.49S 07.884 02.448 02.496 02.484 02.496 02.496 02.488 02.496 02.488 02.S36 02.484 02.498 02.432 02.49S 07.884 02.448 02.496 02.484 02.496 02.496 02.496 02.488 02.S36 02.484 02.498 02.432 04.189 07.1S1 07.882 400308 400307 400303 400302 400300
9507
PAGE 6-3
6 PARTS LIST POSITION
DESCRIPTION
TR6-11 TR7-11 UH1
OUTPUT TRANSFORMER BALUN FOR T2131 DUAL OPAMP
OUTPUT TRANSFORMER POSITION
DESCRIPTION
C2 C3 TR1 TR1
CAPACITOR MICA CAPACITOR MICA COAX CABLES FOR TL299 TOROIDE
PROTECTION MODULE (19) POSITION
DESCRIPTION
CH9 C2-19 C3-19 C4-19 C5-19 C6-19 C7-19 C8-19 DH9 D2-19 D3-19 D4-19 P1-19 P2-19 P3-19 P4-19 P5-19 P6-19 P7-19 PB-19 P9-19 P10-19 Q1-19 Q2-19 RH9 R2-19 R3-19 R4-19 R5-19 R6-19 R7-19 R8-19 R9-19 R10-19 R11-19 R12-19 R13-19 U1-19 U2-19
CAPACITOR ELECTROLYTIC CAPACITOR ELECTROLYTIC CAPACITOR ELECTROLYTIC CAPACITOR CERAMIC CAPACITOR CERAMIC CAPACITOR CERAMIC CAPACITOR CERAMIC CAPACITOR CERAMIC DIODEZENER DIODE DIODEZENER DIODE SOLDER LUG SOLDER LUG SOLDER LUG SOLDER LUG SOLDER LUG SOLDER LUG SOLDER LUG SOLDER LUG SOLDER LUG SOLDER LUG TRANSISTOR TRANSISTOR RESISTOR MF RESISTOR MF RESISTOR PMF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR PMF RESISTOR MF RESISTOR MF DUAL OP AMP QUAD R-S LATCH
PART III MANUFACTOR
TYPE
ll572 ll573 LM358N
ECINS ECINS TEXAS
6-0-27047 6-0-27049A LM358P
400572 400573 31.100
TL572
ECI A/S
6-0·27047
400572
MANUFACTOR
TYPE
15nF 10% 1OOVDC 15nF 10% 1OOVDC
N-T-D N-T-D ECI A/S *PHILIPS
SDM20C153K1 SDM20C153K1 500299 CABLES FOR TL299 4322 020 97200
18.145 18.145 500299 35.027
FOR 600W PA UNIT
ECI A/S
5·0·264198 / 4·0·264190
626419
MANUFACTOR
TYPE
ERO ELNA ELNA KCK KCK KCK KCK KCK PHILIPS PHILIPS PHILIPS PHILIPS VOGT AG VOGT AG
EKM 00 CC 310 E G5 RJ2-1 O-V-471-M-F RJ2-35-V-220-M-F1 RT-HE70 SK YF 103 Z RT-HE70 SK YF 103 Z RT-HE70 SK YF 103 Z RT-SK-HE50 SJYB 102 K RT-SK-HE50 SJYB 102 K BZX7985V1 1N4148-143 BZX7985V1 1N4148-143 01 015/Bz-Sn 01015/Bz-Sn 01015lBz-Sn 01015/Bz-Sn 01015/Bz-Sn 01015/Bz-Sn 01 015/Bz-Sn 01015LBz-Sn 01015/Bz-Sn 01015/Bz-Sn BC547 BC547 2322 157 15902 2322 157 19091 2322 194 13332 2322 187 73102 2322 18773101 2322 187 73103 2322 187 73104 2322 187 73473 2322 187 73103 2322 18773123 2322 194 13102 2322 187 73102 2322 187 73333 LM358P HEF 4043 BP
1OOuF -10/+50% 25VDC 470uF -20/+50% 1OVDC 22uF 20% 35VDC 1OnF -20/+80% CL2 50VDC 1OnF -20l+80°{p CL2 50VDC 1OnF -20/+80% CL2 50VDC 1nF 10% 50VDC CL2 1nF 10% 50VDC CL2 5.1 V 2% 0.4W BZX7985V1 1N4148 HIGH SPEED 5.1V 2% 0.4W BZX7985V1 1N4148 HIGH SPEED PCB VERSION PCB VERSION PCB VERSION PCB VERSION PCB VERSION PCB VERSION PCB VERSION PCB VERSION PCB VERSION PCB VERSION BC547 BC547 5k90 OHM 1°{9 0.25W 909 OHM 1%0.25W 3k3 OHM 5% 2W 1k0 OHM 5% 0.33W 100 OHM 5% 0.33W 1Ok 0 HM 5°i'.o 0.33W 1OOk OHM 5% 0.33W 47k OHM 5% 0.33W 1Ok OHM 5% 0.33W 12k 0 HM 5% 0.33W 1kO OHM 5'Z'.o 2W 1kO OHM 5% 0.33W 33k OHM 5% 0.33W LM358N MC14043BCP
VO~TAG
VOGT AG VOGT AG VOGT AG VOGT AG VO~TAG
VOGT AG VOGT AG PHILIPS* PHILIPS* PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS TEXAS *SIGNETICS
PART NO.
PART NO.
PART NO. 14.610 14.633 14.516 15.170 15.170 15.170 16.160 16.160 26.497 25.131 26.497 25.131 82.005 82.005 82.005 82.005 82.005 82.005 82.005 82.005 82.005 82.005 28.062 28.062 02.220 02.218 04.209 02.472 02.448 02.496 02.520 02.512 02.496 02.498 04.200 02.472 02.508 31.100 33.160
9507
PAGE 6-4
PART IV
TECHNICAL MANUAL FOR COMBINER UNIT (Only in 1200W, T2135) PART NO. 726394
CONTENTS
1.1 1.2
GENERAL INFORMATION INTRODUCTION PRINCIPLE OF OPERATION
1-1 1-1
2 2.1
INSTALLATION ELECTRICAL CONNECTION AND ASSEMBLING
2-1
3 3.1 3.2 3.3 3.4 3.5 3.6
SERVICE ALIGNMENT INSTRUCTIONS PROPOSAL FOR NECESSARY MEASURING INSTRUMENTS TROUBLE SHOOTING ADJUSTMENT PROCEDURE NECESSARY ADJUSTMENTS AFTER REPAIR PERFORMANCE CHECK
3-1 3-1 3-1 3-2 3-2 3-2
1
...-
~
4 4.1
MECHANICAL DESCRIPTION MECHANICAL ASSEMBLING/ DISASSEMBLING AND UNITS LOCATION
0 0
C\I ,--
4-1
z >z _J
5 5.1
6
CIRCUIT DESCRIPTION AND SCHEMATIC DIAGRAMS COMBINER (MODULE 12) PART NO. 626412
PARTS LISTS
--z
0 5-1
1-
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z
CO ~
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a: 0 LL _J
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z
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1-
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9508
PART IV
CONTENTS
w
0
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1
GENERAL INFORMATION
1-1
1.1
INTRODUCTION
1-1
1.2
PRINCIPLE OF OPERATION
1-1
PART IV
1 GENERAL INFORMATION 1.1
INTRODUCTION
This section gives you all necessary information to make service of this unit down to component level.
1.2
PRINCIPLE OF OPERATION
The combiner unit contains the power splitter and the power combiner. The RF signal from RE2100 is fed through the splitter to two buffer amplifiers, one for each PA unit (A and B). The gain from input to output is O dB. The signal from the two power amplifiers (A and B) is combined in the combiner and then through the 4:9 impedance transformer to a 50 ohm output impedance. For each PA unit there is a power detector. The detector output is fed to the TX processor.
<(
<(
t: z
<(
:J
1
<(
0..
0
11-
:J 0..
z
INPUT
FROM RE2100
-M TER
<(
t: z
0
<(
0:
0..
$
0
r-:w w
0
0..
::::> ~
a: LL
1:J
1-
1:J
1-
0..
0
::::>
0..
::::> 0
OUTPUT TO FILTER SWITCH
~ ::T.
CO
+
CO
1-
r-:w
<(
a: w $
z :J 0..
0
11-
:J 0..
z
0
CO
t: z
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28373A
PAGE 1-1
Ci)
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PART IV
2 INSTALLATION 2.1 ELECTRICAL CONNECTION AND ASSEMBLING
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PAGE 2-1
PART IV
CONTENTS
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3
SERVICE
3-1
3.1
ALIGNMENT INSTRUCTIONS
3-1
3.2
PROPOSAL FOR NECESSARY MEASURINGS INSTRUMENTS
3-1
3.3
TROUBLE SHOOTING
3-1
3.4
ADJUSTMENT PROCEDURE
3-1
3.5
NECESSARY ADJUSTMENTS AFTER REPAIR
3-2
3.6
PERFORMANCE CHECK
3-2
PART IV
3 SERVICE 3.1 ALIGNMENT INSTRUCTIONS INTRODUCTION The measuring values indicated in chapter 5. CIRCUIT DESCRIPTION AND SCHEMATIC DIAGRAMS are typical values and as indicated it will be necessary to use instruments in absolute conformity with the below list:
3.2 PROPOSAL FOR NECESSARY MEASURINGS INSTRUMENTS Tone Generator type PM5107 Electronic Multimeter type PM2505 RF Directional Wattmeter model 43 Oscilloscope type PM321 Dummy load 50 ohm/600W Power supply 21-32V,
PHILIPS PHILIPS BIRD PHILIPS 50A 1OOA
( 600W transmitter) (1200W transmitter)
3.3 TROUBLE SHOOTING In this section you will find guidelines, which will help you to find the faulty component.
3.3.1 DC - CHECK Check the voltage at: TP2 TP4 TP3 TP5
3.0V 2.5V 3.0V 2.5V
+/+/+/+/-
0.5V 0.5V 0.5V 0.5V
3.3.2 RF - CHECK Connect a 50 ohms dummy load to the output terminal ST3 on the connection board. select service programme SP-29-0 (see part 1 para 3.8). Check the curve forms and the amplitudes at: TP1 see para 5.1 TP2 see para 5.1 TP3 see para 5.1 TP6 see para 5.1 TP7 see para 5.1 TP8 see para 5.1 TP9 see para 5.1 TP1 O see para 5.1 TP11 see para 5.1 TP12 see para 5.1 TP13 see para 5.1
PAGE 3-1
PART IV
3 SERVICE
3.3.3 CHECK OF DETECTORS Select SP-29-0, and check the DC voltages at: TP14 TP15
3V +/- 1V 3V +/- 1V
3.3.4 CHECK OF THE BALANCE LOAD Disconnect the balance load and check with a ohm meter, that the balance load resistor are 100 ohm +/- 10 ohm
3.4 ADJUSTMENT PROCEDURE Connect a 50 ohm dummy load to the output terminal ST3 on the connection board.
3.4.1 ADJUSTMENT OF THE BALANCE Measure the RF voltage at TP13 with a oscilloscope, and adjust R35 to for minium voltage.
3.5 NECESSARY ADJUSTMENTS AFTER REPAIR After change of a component in the power splitter you have to perform paragraph 3.4.1
3.6 PERFORMANCE CHECK Perform the measurement described in paragraph 3.3.2.
PAGE 3-2
PART IV
w c
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4
MECHANICAL DESCRIPTION
4-1
4.1
MECHANICAL ASSEMBLING / DISASSEMBLING AND UNITS LOCATION
4-1
PART IV
4 MECHANICAL DESCRIPTION 4.1
MECHANICAL ASSEMBLING/ DISASSEMBLING AND UNITS LOCATION
BALANCE LOAD (12)
501141
PAGE 4-1
PART IV
9508
5
CIRCUIT DESCRIPTION AND SCHEMATIC DIAGRAMS
5.1
COMBINER (MODULE 12) PART NO. 626412
5-1
PART IV
5 CIRCUIT DESCRIPTION AND SCHEMATIC DIAGRAMS 5.1 COMBINER (MODULE 12) PART NO. 626412 This module consists of the input splitter amplifier and output combiner. The input splitter TR5 and the following amplifier (02 or 01) have a gain of approx. 0 dB measured from J4 to J5 or J6. The gain can be adjusted by R35 (module A) or by R36 (module B). The output combiner TR2 is followed by a 4:9 impedance transformer, which gives a load impedance of 50 ohm. TR 1 is a balum transformer which converts an unbalanced 100 ohm load to a balanced 100 ohm load, to absorb the unbalance in the two PA modules (A,B). R1, R3, D1, R4 and C1 are the power detector for PA module A. R5, R7, D2, R8 and C2 are the power detector for PA module B.
9508
PAGE 5-1
5 CIRCUIT DESCRIPTION AND SCHEMATIC DIAGRAMS PART IV
COMPONENT LOCATION COMBINER MODULE 12
View from component side with upper side tracks.
01
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PART IV
6 PARTS LISTS COMBINER UNIT 1200W POSITION VARIOUS VARIOUS VARIOUS VARIOUS -12
DESCRIPTION GOAX GABLE 03x23cm/BLUE COAX GABLE 03x73cm COAX CABLE 05x82cm GONNECTION CABLE FOR COMBINER MODULE 12
COMBINER MODULE 12 POSITION CH2 C2-12 C3-12 C4-12 C5-12 C6-12 C7-12 C8-12 C9-12 C10-12 DH2 D2-12 JH2 J2-12 J3-12 J4-12 J5-12 J6-12 P1-12 P2-12 01-12 02-12 RH2 R3-12 R4-12 R5-12 R7-12 R8-12 R9-12 R10-12 R11-12 R12-12 R13-12 R14-12 R15-12 R16-12 R17-12 R18-12 R19-12 R27-12 R28-12 R29-12 R30-12 R31-12 R32-12 R33-12 R34-12 R35-12 R36-12 TR1-12 TR2-12 TR3-12 TR4-12 TRS-12 TR6-12
DESCRIPTION CAPACITOR MKT CAPACITOR MKT CAPACITOR MKT CAPACITOR MKT CAPACITOR MKT CAPACITOR MKT CAPACITOR MKT CAPACITOR MKT CAPACITOR MKT CAPACITOR MKT DIODE SCHOTTKY BARRIER DIODE SCHOTTKY BARRIER SOCKET BNC SOCKET BNC SOCKET BNC SOCKET COAX FOR PCB SOCKET COAX FOR PCB SOCKET COAX FOR PCB PLUG 4 POLES SOLDER LUG TRANSISTOR RF TRANSISTOR RF RESISTOR PMF RESISTOR MF RESISTOR MF RESISTOR PMF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF PRESET CERMET PRESET CERMET OUTPUT POWER COMBINER OUTPUT IMPEDANCE TRANSF. TRANSFORMER INPUT POWER SPLITIER TRANS FORMER
HF SSB PROGRAMME
ECI A/S
0-0-26394
COMBINER T2135 T2135
MANUFACTOR ECI A/S ECI A/S ECIA/S ECI A/S ECI A/S
TYPE 3-0-26077 0-0-26919 0-0-26921 0-0-26929 5-0-26412F / 4-0-26412D
12135
ECI A/S
5·0-26412F / 4·0·264120
MANUFACTOR PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS SGS-THOMSON SGS-THOMSON ROSENBERG ER ROSENBERG ER ROSENBERG ER TAIKO TAIKO TAIKO MO LEX VOGT AG SGS SGS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS * BOURNS * BOURNS ECIAlS ECI A/S ECI AIS ECI A/S ECI A/S ECI A/S
TYPE 2222 370 78224 2222 370 78224 2222 370 78104 2222 370 78104 2222 370 38103 2222 370 38103 2222 370 38103 2222 370 78104 2222 370 38103 2222 370 78104 1N5711 1N5711 51 K102-400 A4 51 K102-400 A4 51K102-400 A4 TMP-J01X-V6 TMP-J01X-V6 TMP-J01X-V6 39-28-1043 01015LBz-Sn BFW17A BFW17A 2322 194 13333 2322 187 73472 2322 187 73472 2322 194 13333 2322 187 73472 2322 187 73472 2322 187 73129 2322 187 73122 2322 187 73222 2322 18773201 2322 187 73471 2322 187 73339 2322 187 73129 2322 187 73122 2322 187 73222 2322 187 73471 2322 187 73339 2322 187 73181 2322 187 73181 2322 187 73339 2322 187 73181 2322 187 73181 2322 187 73181 2322 187 73181 2322 187 73339 3386P-1-500 3386P-1-500 6-0-26461 B 6-0-25043A 6-0-25044D 6-0-21572 6-0-26462 6-0-21572
220nF 10% 63VDC 220nF 10% 63VDC 0.1 uF 10% 63VDC 0.1uF 10% 63VDC 1OnF 2Vi'.o 1OOVDC 1OnF 20% 1OOVDC 1OnF 20% 1OOVDC 0.1uF 10% 63VDC 1OnF 20% 1OOVDC 0.1 uF 10°io 63VDC 70V/15mA 1N5711 /5082-2800 70V/15mA 1N5711 /5082-2800 PCB VERSION PCB VERSION PCB VERSION VERTICAL VERTICAL VERTICAL PCB VERSION BFW17A PNP T0-39 BFW17A PNP T0-39 33k OHM 5% 2W 4k7 OHM 5% 0.33W 4k7 OHM 5°io 0.33W 33k OHM 5% 2W 4k7 OHM 5% 0.33W 4k7 OHM 5% 0.33W 12 OHM 5% 0.33W 1k2 OHM 5°Lo 0.33W 2k2 OHM 5% 0.33W 200 OHM 5% 0.33W 470 OHM 5% 0.33W 33 OHM 5% 0.33W 12 OHM 5°Lo 0.33W 1k2 OHM 5% 0.33W 2k2 OHM 5% 0.33W 470 OHM 5% 0.33W 33 OHM 5% 0.33W 180 OHM 5°io 0.33W 180 OHM 5% 0.33W 33 OHM 5% 0.33W 180 OHM 5% 0.33W 180 OHM 5% 0.33W 180 OHM 5°io 0.33W 180 OHM 5% 0.33W 33 OHM 5% 0.33W 50 OHM 10% 0.5W 50 OHM 10% 0.5W TL458 TL459 TL249 TL550 TL249
726394 PART NO. 526077 526919 526921 526929 626412
626412 PART NO. 11.095 11.095 11.136 11.136 11.168 11.168 11.168 11.136 11.168 11.136 27.500 27.500 78.444 78.444 78.444 78.518 78.518 78.518 78.216 82.005 29.151 29.151 04.229 02.488 02.488 04.229 02.488 02.488 02.426 02.474 02.480 02.455 02.464 02.436 02.426 02.474 02.480 02.464 02.436 02.454 02.454 02.436 02.454 02.454 02.454 02.454 02.436 07.882 07.882 400549 400458 400459 400249 400550 400249
9507
PAGE 6-1
PART V
TECHNICAL MANUAL FOR POWER SUPPL V UNIT 24V DC 600W (N2170) PART NO. 726420
CONTENTS
1 1.1 1.2
GENERAL INFORMATION INTRODUCTION PRINCIPLE OF OPERATION
1-1 1-1
2 2.1
INSTALLATION ELECTRICAL CONNECTIONS AND ASSEMBLING
2-1
3
SERVICE MAINTENANCE RECOMMENDED TEST EQUIPMENT TROUBLE SHOOTING PERFORMANCE CHECK NECESSARY CHECK AND ADJUSTMENT AFTER REPAIR
3-1 3-1 3-1 3-2 3-3
3.1 3.2 3.3 3.4 3.5
4 4.1
MECHANICAL DESCRIPTION MECHANICAL ASSEMBLING/ DISASSEMBLING AND UNITS LOCATION
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FOR GABLE DIMENSIONS: SEE PART 1 CHAPTER 2. INSTALLATION' PAGE 2-2
PART V
2 INSTALLATl ON
CONNECTION TO N2170 DUAL
1 1 1
N2170 POWER SUPPLY A
N2170 POWER SUPPLY B
1 1 1 1 1 1 1 1 1 1 1 1
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FOR GABLE DIMENSIONS: SEE PART 1 CHAPTER 2. INSTALLATION PAGE 2-3
PART V
CONTENTS 3
SERVICE
3-1
3.1
MAINTENANCE
3-1
3.2
RECOMMENDED TEST EQUIPMENT
3-1
3.3
TROUBLE SHOOTING
3-1
3.4
PERFORMANCE CHECK
3-2
3.5
NECESSARY CHECK AND ADJUSTMENT AFTER REPAIR
3-3
PART V
3 SERVICE 3.1 MAINTENANCE When the SAILOR N2170 has been correctly installed, the maintenance of the power supply can, dependent on the environments and working hours, be reduced to a performance check at the service workshop at intervals not exceeding 5 years. A performance check list is enclosed in the section 3.4. PERFORMANCE CHECK. Also inspect cables and plugs for mechanical defects and corrosion. Any repair of the set should be followed by a check described in the section 3.5. NECESSARY ADJUSTMENT AND CHECK AFTER REPAIR.
3.2 RECOMMENDED TEST EQUIPMENT Multimeter Oscilloscope
Philips PM2518X Philips PM3214
3.3 TROUBLE SHOOTING Trouble shooting, repair and check of the N2170 should only be performed by persons, who have the sufficient technical knowledge and the necessary test equipment at their disposal. Some faults require that each module can be checked separately. To check the 28V & 42V regulator (module 2), all cables are removed from all converter controller modules. Some measurements can now be done, but notice, that the voltages on the diagram do not correspond to this case. In order to check only one converter module, the cables to the converter controller modules must be removed, except for the module in question. In order to switch on the module, it is necessary to cancel the fuse supervising circuit on the 28V & 42V regulator (module 2). This can be done by short-circuiting the resistor R97-2. One converter module can handle a load up to 9A.
1.
No output at all: a) Input voltage (battery) is too low or too high. b) A voltage transient on the input voltage has occurred. Try to switch off and on the 28V output to reset the shut-down function. c) A voltage transient on the output has occurred. Switch-off and on the 28V output to reset. d) A failure in the control loop has occurred and triggered the shut-down circuit. Execute chapter 3.4.2. PERFORMANCE CHECK OF THE OUTPUT VOLTAGES.
2.
The 42V output drops if loaded: a) One of the converter modules is out of order. b) One of the converter modules has shut down. c) Wrong adjustment of current limiter.
3.
No 42V output voltage: a) The 28V output is not switched on. b) A failure in the control loop has caused an overvoltage which triggers the shutdown circuit. c) The thermal breaker TB1-3 is activated because the heat sink has too high temperature. The blower may be out of order.
PAGE 3-1
3 SERVICE
PART V
3.4 PERFORMANCE CHECK Any value, which differs too much from the values given in this chapter, should lead to a repair or an adjustment of the circuit or module in question. Hints to locate some faults are given in the chapter 3.3. TROUBLE SHOOTING. To handle the performance check in an easy way, it is recommended to connect the N2170 to a disconnected connection board (module 5 or module 13). To make the internal voltages for the regulator module, it is necessary to connect the 18V wire from N2170 to a separate power supply, capable of delivering 18V at 0.2A, with the minus connected to N2170 chassis. The 18V supply can also be used to switch the outputs on and off by connecting the 18V to 28V ON and 42V ON wires to N2170. The 28V has to be switched on first before the 42V is switched on.
3.4.1 PERFORMANCE CHECK OF OUTPUT VOLTAGES 1.
To get a proper regulation, connect small dummy loads to the outputs. For 42V output a resistor of 330 ohm/6W and for 28V output a resistor of 220 ohm/6W is sufficient.
2.
Connect 24V to the battery input connection of N2170.
3.
Connect 18V to the 28V ON and 42V ON terminals to switch on the outputs.
4.
By means of a voltmeter, read the 42V output to 42.2V ±0.5V DC and the 28V output to 27.5V ±0.5V DC.
5.
Check also that the blower is running while both outputs are switched on.
6.
A scope picture of the switching voltage across the switching transistors for the 42V converters shows not a fine square wave, but a micture of square waves and spikes. This is normal because of the working principle and because of small loads.
3.4.2 PERFORMANCE CHECK OF PROTECTION CIRCUITS 1.
A variabl.e power supply delivering voltages between 14V and 37V DC is connected to the battery input of N2170.
2.
Small dummy loads are connected to the outputs.
3.
Set the input voltage to 14V and switch on the outputs. The outputs should not be able to switch on.
4.
Set the input voltage to 17V. Check that the outputs are now switched on and within the limits.
5.
Set the input voltage to 37V. Check that the outputs are shut down.
6.
Set the input voltage to 19V. Switch off and on the 28V output to reset the shut-down circuit.
7.
Short-circuit for a second the opto-coupler OC1 -2 pin 4 and 5, and OC3-2 pin 4 and 5. Watch that the outputs are going down. Switch oft and on the 28V output to reset.
8.
Check with an oscilloscope to U9-2 pin 3 the frequency to approx. 120 kHz square wave.
PAGE 3-2
3 SERVICE 9.
PART V
Remove the cable from one of the converter controllers (module 3) and watch that the 42V is going down. (Test of fuse supervising circuit).
3.4.3 PERFORMANCE CHECK OF CURRENT LIMITERS 1.
Connect a dummy load of 1.46 ohm/1 OOOW to the 42V output. lt can be made by parallelling several power resistors.
2.
Connect a dummy load of 3.68 ohm/200W to the 28V output.
3.
Connect a power supply or a battery, capable of delivering 26V DC at 65 A, to the battery input of N2170.
4.
Switch on both outputs and read with a voltmeter the 42V output to 36.SV ±1 V DC. Read also the 28V output to 26.SV ±0,SV DC.
5.
Check with an oscilloscope that the output ripple of the 42V output is less than 1.5VPP apart from the voltage spikes at full load of 25A.
6.
Check with an oscilloscope that the output ripple of the 28V output is less than 1.SVPP apart from the voltage spikes at full load of 7 .2A.
7.
A scope across the switching transistors of the 42V converters shows square waves with a little jitter. All three 42V converters must be working when fully loaded.
3.5 NECESSARY CHECK AND ADJUSTMENT AFTER REPAIR Change or Repair of the Input Filter (Module 1) or of the 28V & 42V Regulator (Module 2): Execute chapter 3.4.1. PERFORMANCE CHECK OF OUTPUT VOLTAGES and adjust if necessary the 28V output voltage to 27.5V ±0,2V DC with R29-2 and the 42V output voltage to 42.2V ±0.2V DC with R25-2. Execute chapter 3.4.3. PERFORMANCE CHECK OF CURRENT LIMITERS and adjust if necessary the 42V current limiter to 36.SV ±0.2V DC with R23-2, and the 28V current limiter to 26.SV ±0.2V DC with R27-2. Notice! During adjustments of the current limiters the cover of N2170 is open which means that the adjustment is drifting because of less cooling of the current sense resistors on the input filter module. Therefore the adjustment must be done quickly to close the cover. Let it run for a while and then readjust.
Execute chapter 3.4.2. PERFORMANCE CHECK OF PROTECTION CIRCUITS. Change or Repair of Converter Controller (Module 3) or of Converter (Module 4). Execute chapter 3.4.2. PERFORMANCE CHECK OF PROTECTION CIRCUITS. Execute chapter 3.4.3. PERFORMANCE CHECK OF CURRENT LIMITERS and adjust if necessary as described above for the change or repair of the 1nput filter. Notice! lf a converter module is used as 28V converter, check that the zener diode 09-4 (8.2V) is placed for overvoltage protection. Check at the same time that any of the three 42V converters does not contain 09-4. lf so, it must be removed.
PAGE 3-3
PART V
4
MECHANICAL DESCRIPTION
4-1
4.1
MECHANICAL ASSEMBLING / DISASSEMBLING AND UNITS LOCATION
4-1
PART V
4 MECHANICAL DESCRIPTION 4.1
MECHANICAL ASSEMBLING/ DISASSEMBLING AND UNITS LOCATION
M
CONVERTER (4a) CONVERTER CONTROLLER (3a) CONVERTER (4b) CONVERTER CONTROLLER (3b) CONVERTER (4c)
----
CONVERTER (4d) CONVERTER CONTROLLER (3d)
FIL T~R (1)
28V & 42V REGULATOR (2)
501297
PAGE 4-1
PART V
CONTENTS
5
CIRCUIT DESCRIPTION AND SCHEMATIC DIAGRAMS
5.1
INPUT FILTER {MODULE 1) PART NO. 626421
5-1
5.2
28V & 42V REGULATOR {MODULE 2) PART NO. 626422
5-1
5.3
CONVERTER CONTROLLER {MODULE 3) PART NO. 626423
5-11
5.4
CONVERTER {MODULE 4) PART NO. 626424 FOR 42V CONVERTER PART NO. 726424 FOR 28V CONVERTER
5-15
9508
PART V
5 CIRCUIT DESCRIPTION AND SCHEMATIC DIAGRAMS 5.1 INPUT FILTER (MODULE 1) PART NO. 626421 The 3-phased output voltage from the three 42V converters are connected at the input filter module. The voltage is filtered by the capacitors C1 to C4. A 42V voltage sense signal is passed on to the regulator module. The 42V output current is sensed by R1 to R4 and passed on to the regulator module. The 28V output voltage from the 28V converter is connected to the input filter module. The output is filtered by the capacitors CS. A 28V voltage sense signal is passed on to the regulator module. The 28V output current is sensed by R5 to R7 and passed on to the regulator module. The 24V DC supply from the battery is filtered by the EMI filter formed by C6, Cl, C8, C9, C10, TR1, and TR2 and passed on to the four converters. In case of reverse polarity of the battery, the diode D2 blows the fuse F2. The relay RE1 connects the 24V DC supply voltage to the regulator module. The 18V supply voltage to the relay comes from the transmitter. The TX processor turns on/off the regulator module via the 28V ON signal. The wires 42V ON and 28V ON are used by the TX processor in the transmitter to turn the 42V output voltage and the 28V output voltage on/off. A thermostat TB1 is connected in series with the 42V ON signal. In case of too high temperature on the heatsink, this thermostat disconnects the 42V ON signal.
9508
PAGE 5-1
5 CIRCUIT DESCRIPTION AND SCHEMATIC DIAGRAMS
PART V
COMPONENT LOCATION INPUT FILTER MODULE 1
01
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View from component side with lower side tracks. PAGE 5-2
PART V
5 CIRCUIT DESCRIPTION AND SCHEMATIC DIAGRAMS INPUT FILTER MODULE 1
Input Fi 1ter ( 1) 42V
~ RTN
FROM CONVERTER A, B, C
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Pl
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P3
FROM CONVERTER D-<
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1
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6
7 8 g
10 11 12 13 14 15 16
SENSE SENSE SENSE SENSE +I SENSE -V SENSE +V SENSE +18V GND +24V -BATT. 42V ON 2BV ON -BLOWER +BLOWER
~1
1
GND TO CHASSIS -
P10
OUTPUT
1 -I SENSE 42V
+I -V +V -I
1
1
P4
FROM 28V & 42V REGULATOR 2 3 4 5
1
u-~ N N
RTN
PIN PIN PIN PIN PIN PIN PIN PIN PIN PIN PIN PIN PIN PIN PIN PIN
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1
42V 42V 42V 28V 28V 2BV 2BV
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Pl3
4-0-26421C This diagram is valid for PCB rev. 26421A
9508
PAGE 5-3
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5 CIRCUIT OESCRIPTION ANO SCHEMATIC OIAGRAMS
PART V
5.2 28V & 42V REGULATOR (MODULE 2) PART NO. 626422 INTERNAL SUPPLY The 24V supply voltage from the battery via the input filter module is used as internal supply voltages on the primary side of the regulator module. The 13V supply is produced by R54 and 09. The 9.1 V supply is produced by R48 and 07. The 6.2V reference voltage comes from R53 and 06. The capacitors C22, C17 and C18 are decoupling capacitors. The 18V supply voltage from the transmitter via the input filter module is used as the internal supply on the secondary side of the regulator module. The 18V is used to make the internal 6.2V reference voltage by means of R17 and 01. The capacitors C9, C1 O and C11 are decoupling capacitors.
CLOCK FREQUENCY CIRCUIT The IC U7 is an astable multivibrator where the oscillation frequency (approx. 300 kHz) is fixed by R58 and C20. The output signal is then divided by 3 by the Johnson counter US. This counter produces the three 100 kHz pulses with 120° phase shift. The three clock signals are buftered by U9 and sent to the converter controller modules. The clock for the 28V converter follows one of the 42V converter clocks.
42V SUPPLY VOLTAGE LOOP The 42V supply voltage is sensed on the input filter module and led to the common-mode amplifier R3, R4, R11, R12, C3, C4 and U2, 1. The output voltage from this amplifier is divided by R19, R24 and R25 and compared with the reference voltage. The error voltage is then amplified by R31, R35 and U2,2. This signal is then OR-ed together with the current limit signal and led to Q1. The transistor Q1 converts the voltage signal into a current signal. This current signal drives the optodiode of OC1. The collector of the optocoupler of OC1 is connected to R60. This resistor converts the current signal into a voltage signal again. The signal is then amplified by R64, R65, R66, C23 and U5,2. The signal is then buftered by U5, 1 and used as the control voltage for all three 42V converters. The potentiometer R25 is used for adjusting the 42V output voltage.
42V ON AND SOFT START The function of the transistor Q1 is turned on/oft by the optocoupler OC2. When the signal 42V ON from the transmitter goes high, the transistor Q10 goes on and turns OC2 on. OC2 then activates Q1. lt Q1 is oft, then the voltage on the collector of OC1 goes high. This voltage is sensed by Q9 via R89 and R91. lt this voltage is high, then Q9 short-circuits the control voltage via 012 and R75. The 42V supply then stops. When Q9 turns oft, the control voltage will slowly increase, controlled by the soft start capacitor C25. The converters always start in a soft start mode. When 42V ON goes high, the transistor Q1 O turns the transistor Q3 on. This transistor turns on the blower BL 1 on so that the blower always runs when the 42V output voltage is on.
UNDERVOLTAGE The Q9 transistor can be turned on by the battery supply undervoltage control circuit, R55, R56, R63, R68, R69 and U6,2. 08 protects the U6,2 in case of voltage transients on the supply voltage. This circuit ensures that the input supply is correct before the converters start, or stops the converters if the battery voltage falls below approx. 16V.
FUSE CONTROL The fuses on the converter modules are checked by the transistors Q5 to Q8 together with their ORing diodes. lt a fuse is blown, then the fuse signal goes low and the OR-ing resistor pulls the control voltage down via the transistor. The 42V output then stops. This is done to protect the input and output capacitors against the high ripple currents due to the missing phase.
9508
PAGE 5-5
5 CIRCUIT DESCRIPTION AND SCHEMATIC DIAGRAMS
PART V
42V OUTPUT CURRENT LIMITER The output current is sensed on the input filter module and led to the common-mode amplifier R1, R2, R9, R10, C1, C2 and U1, 1. The signal is compared with the reference voltage. lf the current signal is higher than the reference voltage, the high gain amplifiertakes overthe control of 01 and limits the output current. The current limit is set by R23.
28V VOL TAGE LOOP The 28V supply voltage is sensed on the input filter module and led to the common-mode amplifier R?, R8, R15, R16, C?, CS and U4,2. The output voltage from this amplifier is divided by R21, R28 and f129 and compared with the reference voltage. The error voltage is then amplified by R33, R37 and U4, 1. This signal is then OR-ed together with the current limit signal and led to 02. The transistor 02 converts the voltage signal into a current signal. This current signal drives the optodiode of OC3. The collector of the optotransistor of OC3 is connected to R49. This resistor converts the current signal into a voltage signal again. The signal is then amplified by R52, R57, R59, C19 and U6, 1 and used as the control voltage for the 28V converter controller. The potentiometer R29 is used for adjusting the 28V output voltage.
28V ON AND SOFT START The function of the transistor 02 is turned on/oft by the optocoupler OC4. When signal 28V ON from the transmitter goes high, the transistor 011 goes on and turns OC4 on. OC4 then activates 02. lf 02 is oft, then the voltage on the collector of OC3 goes high. This voltage is sensed by 04 via R88 and R71. lf this voltage is high then 02 short-circuits the control voltage via R7 4. The 28V then stops. When 04 turns oft, the control voltage will slowly increase controlled by the soft start capacitor C24. The converters„always start in a soft start mode.
28V OUTPUT CURRENT LIMITER The output current is sensed in the input filter module and led to the common-mode amplifier R5, R6, R13, R14, C5, C6 and U3, 1. The signal is compared with the reference voltage. lf the current signal is higher than the reference voltage, the high gain amplifiertakes overthe control of 02 and limits the output current. The current limit is set by R27.
PAGE 5-6
9508
L-9 38Vd
/\ H:IVd
Sl/\JV88VIO OllVVBHOS ONV NOlldl88S30 lln8818 9
5 CIRCUIT DESCRIPTION AND SCHEMATIC DIAGRAMS
PART V
COMPONENT LOCATION 28V & 42V REGULATOR MODULE 2
cn
6
rZ.>
()) ~ f\) f\)
View from component side with upper side tracks.
OJ
-.... ~
Cn rZ.>
()) ~ f\) f\)
OJ
View from component side with lower side tracks.
PAGE 5-8
PART V
5 CIRCUIT DESCRIPTION AND SCHEMATIC DIAGRAMS
28V & 42V REGULATOR MODULE 2
2BV &42V Regulator (2) 1.7V
2.SV
C0.28VJ C0.28VJ
1N441B 019
1N441B 01?
INH1B 016
IN441B 011
TO CONVERTER CONTROLLER C3A,
TO INPUT Fll TER PIN PIN PIN PIN PIN PIN PIN PIN PIN PIN PIN PIN PIN PIN PIN PIN
<
1 -I SENSE 2 +I SENSE 3 -V SENSE 1 +V SENSE 5 -I SENSE 6 +I SENSE 7 -V SENSE B +V SENSE 9 +IBV 10 GND 11 +21V. 12 -BAH 13 42V ON 14 29V ON lS -BLOHER 16 +BLOHER
(1)
42V 12V 12V 12V 2BV 2ßV 29V 29V
l: CURROO LI111TING
Q10
BCS17B
+!BV
!
u
A
2.s
1.25V
C AND D> PIN PIN PIN PIN PIN PIN
Pl'ASE A 42V COtfTROLE -BATT
FUSE t21V
PIN PIN PIN PIN PIN PIN
Pl'ASE B 42V COtfTROLE -BATT
P~EA
FUSE t21V P~EB
PIN PIN PIN PIN PIN PIN
FUSE t24V P~E C PHASE C 42V CON1ROLE -BATT
PIN PIN PIN PIN PIN PIN
FUSE t21V Pl'ASE D Pl'ASE D 2BV COtfTROLE -BATT
CHI
4-1-26422
L _ _ _.,, PAGE 5-9
5 CIRCUIT DESCRIPTION AND SCHEMATIC DIAGRAMS
PAGE 5-10
PART V
5 CIRCUIT DESCRIPTION AND SCHEMATIC DIAGRAMS
PART V
5.3 CONVERTER CONTROLLER (MODULE3) PART NO. 626423 The internal 12V supply voltage is produced by the fixed 12 Volt regulator U3 and Q1. Q1 protects the voltage regulator against voltage spikes. The input voltage to U3 is limited to approx. 15V DC. C6, C3 and C7 are decoupling capacitors. The 5V reference voltage of U2 is used as an internal 5V supply voltage. The 5 Volt clock signal from the regulator module is shaped by the first NANO Schmitt trigger U1 ,2 and a well-defined pulse is produced by the one-shut formed by NAND-gates U1, 1 and U1 ,3 and C1, 02 and R1. This pulse is used for two purposes. The first purpose is to make a saw tooth signal by 03, R3 and C5. This voltage signal is converted to a current signal by Q3 and R12 and used for slope compensation to ensure loop stability. The other purpose for the pulse is to override the internal clock of PWM regulator U2 via U1 ,4 and R8 and Q2. The control voltage from the regulator module is sensed by the internal control voltage amplifier in U2. This amplifier is c6nnected as a common mode amplifier (R2, C2, R7, R13, C10 and R11) to reduce noise sensitivity. The current signal from the output transistors on the converter module is connected to the current sense amplifier inside U2. ca is a noise decoupling capacitor. The first output transistor pair is turned on by the clock pulse and the current running through it starts to increase. The current is sensed and the amplified current signal is then compared with the control voltage by U2. When the current signal is higher than the control voltage, the transistors are turned off. Du ring the next clock period the other output transistor pair is turned on/off in the same way. The output current is controlled by the control voltage. The peak output current is limited by limiting the output voltage of the control voltage amplifier. The limit is determined by voltage of pin 1 of U2. This voltage is controlled by R4 and R5. C5 is a soft start capacitor. lf the voltage on the shut down terminal pin 16 on U2 is higher than 350 mV the output transistors are instantaneously turned off. This feature is used as a shut down in case of an overvoltage on the 24V supply voltage. The voltage is divided by R9, 04 and R10. The shut down terminal is also connected to an overvoltage protection circuit for the output voltage on the converter module. Toreset the shut down function, it is necessary to switch off the relay R1 on the filter module by switching off the 28V ON signal. The two output signals from U2 are passed on to the converter module as gate signals.
9508
PAGE 5-11
5 CIRCUIT DESCRIPTION AND SCHEMATIC DIAGRAMS
PART V
COMPONENT LOCATION CONVERTER CONTROLLER MODULE 3
n:.
,„.
~
l..d
l'.X'. td
::::„
View from component side with upper side tracks.
View from component side with lower side tracks. PCS rev. 264230
PAGE 5-12
9508
PART V
5 CIRCUIT DESCRIPTION AND SCHEMATIC DIAGRAMS CONVERTER CONTROLLER MODULE 3
Converter Controller (3) CH1
1V
A
Sµs
1.28 V
CH1
CH1
1V
A
Sus
1.28 V
CH1
CH1
1V
A
Sµs
1.28 V
CH1
0
R!S .--~~~~~~~~~~~~~~~~~~~~~~~-1--~~~~~·~~~~~~~~~~---t---~-t1>--~---14K7
TO 28V &42V REGULATOR (2) PIN PIN PIN PIN PIN PIN
1
2 3 4 5 6
15.. 2V
+SV
f.WSE +24V PHASE PHASE CONTROLE VOLTAGE -BATT
1--~~~~-+-~
+SV
12.2V
U3 78L12ACZ
_ _ ____, Vout
Vin
c:
~r
"-
~
Jl
..... Cl
*~(T') ~ <=l
~
--
~~ !
UT~
+SV
+::iv
Ti4
...--:--1.l..J •
l.~J
Ul.1
11.:l l_O\
j..,_.:!
/
I
~/
1
1
1
TO CONVERTER (4)
?'N ~
Cl
~-""
J;
17
5. IV 1 +SV
R2
4K7
lD 0::
Vc
Vin
Outl
m ~~~:ef
~.J..M u
1. 7V
15
Out2 Sync
Q+
NI
PIN 1 +VC PIN 2 FUSE PIN 3 GATE l PIN 4 GATE 2 PIN 5 I-SENSE PIN 6 -BATT. PIN ? SH.DHN
CDN
::.::-
13
11 14 10 4
Co11p
._____
Q-Hsi 16
C.L
INV
1
1
1
1
1
1
J2
SH.O 00
UC3846 "'~11 1
1 1
c:
N N
2.0V
N
u
1
~~11 ~1'
1
1
1
1
1~16::
1
1
le>:l~I
l~le>: ;::;;;;;;;;~1 no;;;;;;;~
4-0-26423G This diagram is valid for PCB rev. 264230 9508
PAGE 5-13
/\ ltJV'd
SLl\JV't18V'IO 811V'Ll\J3H8S ONV' NOlldlt18S30 lln8t118 S
5 CIRCUIT DESCRIPTION ANO SCHEMATIC OIAGRAMS
5.4 CONVERTER (MODULE 4)
PART V
PART NO. 626424 FOR 42V CONVERTER PART NO. 726424 FOR 28V CONVERTER
NOTICE: Forthe converter module used as 42V converter, 09 must be removed from the module, and ifthe output voltage exceeds approx. 53V, OC 1 conducts and sends a voltage signal to the converter controller module, which immediately shuts down the converter. For the converter module used as 28V converter, 09 must be placed in the module, which means that the trigger level is approx. 35V.
The gate signals from the converter controller module is connected to the two pairs of output transistors Q1 + Q2 and Q3 + Q4. The diodes 01 and 02 protect the gates against voltage spikes and the resistors R1 and R2 keep the output transistors off, if the connection with converter controller module is missing. The resistors R3, R4, R5 and R6 protect against oscillation between the two transistors working as a pair. RB, C3 and R14, C5 remove oscillations caused by leakage inductance of the output transformer. The resistors R9 to R12 are used as current sense resistors. The signal is connected to the converter controller module via R7. This resistor forms a lowpass filter together with capacitor C8 on the converte.r controller module. A fuse control signal is connected via the converter controller module to the regulator module. C1 and C2 are the energy reservoir. The transformer TR1 transforms the pulse width regulated output signal to a higher voltage. The diodes 03 to 06 form a full wave rectifier and the rectified current is used for charging the inductor L 1 during the on period of the output transistors. Ouring the oft period, the diodes short-circuit the secondary of the transformer so the current running in L 1 is able to continue. The combination of C4 and R13 remove oscillations caused by the leakage inductance and the diode capacitances. The capacitor C6 reduces the high frequency ripple. In case of reverse polarity of the supply voltage the internal reverse diodes of the MOSFET's will blow the fuse F1. The output of the converter module is connected to the input filter module. The supply voltage to the converter module comes from the input filter module. The optocoupler OC1 in conjunction with the diodes 07 to 09 forms an overvoltage protection circuit for , the output voltage in case of a failure in the voltage regulation loop.
9508
PAGE 5-15
5 CIRCUIT DESCRIPTION AND SCHEMATIC DIAGRAMS
PART V
COMPONENT LOCATION CONVERTER MODULE 4
01
b N ()) ~
f\)
~
View from component side with upper side tracks.
0 ~
6-i N (J) ~
f\) ~
0
View from component side with lower side tracks. PAGE 5-16
5 CIRCUIT DESCRIPTION AND SCHEMATIC DIAGRAMS
PART V
CONVERTER MODULE 4
D3 .... , BYV34-300
Converter (4)
Ll
~ +42V ..-.::.:::: ~~ a::-
FROM INPUT FILTER (1)
TRl
1
j """'BYV34-300 /
j """" BYV34-300
1
1
TO INPUT FILTER (1)
~..,.~
Pl
TO CONVERTER CONTROLLER (3) 1 2 3 4 5 6 7
/
1
:J
+BATT.
PIN PIN PIN PIN PIN PIN PIN
~ ....
D6
P4
+Vc FUSE GATE 1 GATE 2 I-SENSE -BATT. SH.DWN
~.J.T
~ü~l~
TL56B
1
~Tu
rl
1
I~ "" 01
l
~ 42V RTN PS
* D9
s >
~
~
i::i
P2
G
>
~
~
IS PLACED WHEN THE MODULE IS USED AS 28V CONVERTER. D9 MUST BE REMOVED WHEN THE MODULE IS USED AS 42V CONVERTER.
OVERVOLTAGE PROTECTION
N
IS)
;;
(.) 'tj"
N
'tj" (!)
N
OCl CNY17-2
0
..t
2
FROM INPUT FILTER ( 1)
CHi
5V
A 10lLS - ------------
1. 29 V
CH 1
-BATT.
4-l-26424C PAGE 5-17
~-9
S.LSl1 S.ll:l'1 d
9
/\ Hfv'd
PART V
6 PARTS LISTS P.S.UNIT, DC, 600W, N2170 POSITION
DESCRIPTION
VARIOUS VARIOUS VARIOUS VARIOUS VARIOUS VARIOUS VARIOUS VARIOUS BL1-1 VARIOUS -1 -2 -3a -3b -3c -3d -4a -4b -4c D2-1
INPUT CABLE N2170/600W OUTPUT GABLE N2170 THERt-.AOSTAT GABLE N2170 BLOWER GABLE N2170 INTERCONNECTION CABLE INTERCONNECTION GABLE INTERCONNECTION GABLE INTERCONNECTION GABLE FAN24VDC SPARE FUSES FOR N2170 INPUT FILTER MODULE 1 28V &42V REGULATOR MODUL CONVERTER CONTROLLER CONVERTER CONTROLLER CONVERTER CONTROLLER CONVERTER CONTROLLER CONVERTER MODULE 4 CONVERTER MODULE 4 CONVERTER MODULE 4 CONVERTER MODULE 4d 28V DIODE POW.RECT.3SA/100VDC
F2-1
FUSE
-4d
INPUT FILTER MODULE 1
HF SSB PROGRAMME
ECI A/S
0-0-26420
MANUFACTOR
TYPE
N2170 N2170 MODULE (3) N2170 MODULE (3) N2170 MODULE (3) N2170 MODULE (3) N2170 N2170 N2170 N2170 N2170 1N1184R/BYXS2-300R
ECI A/S ECI A/S ECI A/S ECI A/S ECI A/S ECI A/S ECI A/S ECI A/S PAPST ECI ALS ECI A/S ECI A/S ECI A/S ECI A/S ECI ALS ECI A/S ECI A/S ECI A/S ECI A/S ECI ALS AIS INT.RECTIFIER
SOA 11x41mm
BOSCH
0-0-26868 0-0-27008 0-0-27009 0-0-27010 3-0-27013A 3-0-27014B 3-0-2701SC 3-0-27016B 4124 KX 0-0-27007 S-0-26421A / 4-0-26421 C S-0-26422B / 4-0-26422L S-0-26423D / 4-0-26423G S-0-26423D J 4-0-26423G S-0-26423D L4-0-26423G S-0-26423D J 4-0-26423G S-0-26424C / 4-0-264240 S-0-26424C ! 4-0-264240 S-0-26424C / 4-0-264240 0-0-26424 1N1184R INCL.HARDWARE (1 N118SR,-86R,-,-90R) 1 1'91 017 oos DIN 72 S81 - B SO
N2170
ECI A/S
5·0·26421A / 4·0·26421C
MANUFACTOR
TYPE
N2170/600W
6 POLES L=6S0mm 6 POLES L=SOOmm 6 POLES L=420mm 6 POLES L=370mm 119x119x38mm
POSITION
DESCRIPTION
BL1-1 CH C2-1 C3-1 C4-1 CS-1 C6-1 C7-1 C8-1 C9-1 C10-1 C11-1 DH D2-1
FAN 24VDC CAPACITOR ELECTROLYTIC CAPACITOR ELECTROLYTIC CAPACITOR ELECTROLYTIC CAPACITOR ELECTROLYTIC CAPACITOR ELECTROLYTIC CAPACITOR MKT CAPACITOR MKT CAPACITOR MKT CAPACITOR MKT CAPACITOR MKT CAPACITOR MKT DIODE RECTIFIER DIODE POW.RECT.3SA/1 OOVDC
119x119x38mm 2200uF -20/+S0% SOVDC 2200uF -20/+SO% SOVDC 2200uF -20/+SO% SOVDC 2200uF -20L+S0°'9 SOVDC 2200uF -20/+SO% SOVDC 1OuF 10% 63VDC 1OuF 10% 63VDC 1OuF 10% 63VDC 1OuF 1ooai 63VDC 1OuF 10% 63VDC 0.1uF 10% 63VDC · 1N4002 100V/1 A 1N1184R/BYXS2-300R
FH F2-1
FUSE Sx20mm FUSE
31 SmA 2SOV TIME LAG SOA 11x41mm
P1-1 P2-1 P3-1 P4-1 PS-1 P6-1 P7-1 P8-1 P9-1 P10-1 P11-1 P12-1 P13-1 Q1-1 RH R2-1 ß3-1
CONNECTION ELEMENT CONNECTION ELEMENT CONNECTION ELEMENT CONNECTION ELEMENT MULTI PLUG CONNECTION ELEMENT CONNECTION ELEMENT PLUG PLUG 2POLES CONNECTION ELEMENT MULTIPLUG CONNECTION ELEMENT CONNECTION ELEMENT TRANSISTOR AF RESISTOR RESISTOR RESISTOR
FOR MS SCREW FOR MS SCREW FOR MS SCREW FOR MS SCREW 2x8 POLES PCB VERSION FOR MS SCREW FOR MSSCREW 2 POLES FOR MS SCREW 2x6 POLES PCB VERSION FOR MS SCREW FOR MS SCREW BCS47B NPN T0-92 10 MILLI OHM 2W 1OMILLI OHM 2W 10 MILLI OHM 2W
PAPST . 4124 KX PHILIPS 2222 021 18222 PHILIPS 2222 021 18222 PHILIPS 2222 021 18222 PHILIPS 2222 021 18222 PHILIPS 2222 021 18222 ERO MKT 1822-610/06 S ERO MKT 1822-610/06 S ERO MKT 1822-610/06 S ERO MKT 1822-610L06 S ERO MKT 1822-610/06 S PHILIPS 2222 370 78104 THOMSON 1N4002 (03/04/0S/06/07) INT.RECTIFIER 1N1184R INCL.HARDWARE (1 N118SR,-86R,-,-90R) WICKMANN 19 19S 31SmAT BOSCH 1191 017 oos DIN 72 S81 - B SO 1-0-2S860 ECI A/S 1-0-2S860 ECI ALS ECI A/S 1-0-2S860 ECI A/S 1-0-2S860 3S99-6002 J7616-6002 JL 3M ECI A/S 1-0-2S860 1-0-2S860 ECI ALS 0-82637S-2 AMP 39-28-1023 MO LEX ECI A/S 1-0-2S860 MO LEX 39-28-1123 1-0-2S860 ECI ALS ECI A/S 1-0-2S860 PHILIPS BCS47B MODULOHM 1OU-J-MI-A-1 MODULOHM 1OU-J-MI-A-1 MODULOHM 1OU-J-Ml-A-1
726420 PART NO. S26868 S27008 S27009 S27010 S27013 S27014 S2701S S27016 60.100 727007 626421 626422 626423 626423 626423 626423 626424 626424 626424 726424 2S.16S 4S.702
626421 PART NO. 60.100 14.72S 14.72S 14.72S 14.72S 14.72S 11.086 11.086 11.086 11.086 11.086 11.136 2S.100 2S.16S 4S.S02 4S.702 22S860 22S860 22S860 22S860 78.249 22S860 22S860 78.102 78.21S 22S860 78.221 22S860 22S860 28.067 06.210 06.210 06.210
9507
PAGE 6-1
6 PARTS LIST POSITION
DESCRIPTION
P4-1 R5-1 R6-1 R7-1 R8-1 R9-1 RE1-1 TBH TRH TR2-1
RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR MF RESISTOR MF RELAY THERMAL BREAKER CHOKE CHOKE
28V & 42V REGULATOR MODUL POSITION
DESCRIPTION
C1-2 C2-2 C3-2 C4-2 C5-2 C6-2 C7-2 C8-2 C9-2 C10-2 C11-2 C12-2 C13-2 C14-2 C15-2 C16-2 C17-2 C18-2 C19-2 C20-2 C21-2 C22-2 C23-2 C24-2 C25-2 C26-2 C27-2 C28-2 C29-2 C30-2 C31-2 D1-2 D2-2 D3-2 D4-2 D5-2 D6-2 D7-2 D8-2 D9-2 D10-2 D11-2 D12-2 D13-2 D14-2 D15-2 D16-2 D17-2 D18-2 D19-2 D20-2 D21-2 J1-2 J2-2
CAPACITOR POLYPROPYLENE CAPACITOR POLYPROPYLENE CAPACITOR POLYPROPYLENE CAPACITOR POLYPROPYLENE CAPACITOR POLYPROPYLENE CAPACITOR POLYPROPYLENE CAPACITOR POLYPROPYLENE CAPACITOR POLYPROPYLENE CAPACITOR ELECTROLYTIC CAPACITOR MKT CAPACITOR ELECTROLYTIC CAPACITOR MKT CAPACITOR MKT CAPACITOR MKT CAPACITOR MKT CAPACITOR POLYPROPYLENE CAPACITOR ELECTROLYTIC CAPACITOR ELECTROLYTIC CAPACITOR CERAMIC CAPACITOR CERAMIC CAPACITOR POLYPROPYLENE CAPACITOR ELECTROLYTIC CAPACITOR CERAMIC CAPACITOR ELECTROLYTIC CAPACITOR ELECTROLYTIC CAPACITOR MKT CAPACITOR MKT CAPACITOR MKT CAPACITOR MKT CAPACITOR MKT CAPACITOR MKT DIODE ZENER DIODE HIGH SPEED DIODE HIGH SPEED DIODE HIGH SPEED DIODE HIGH SPEED DIODEZENER DIODEZENER DIODE HIGH SPEED DIODE ZENER DIODE HIGH SPEED DIODE HIGH SPEED DIODE HIGH SPEED DIODE HIGH SPEED DIODE HIGH SPEED DIODE HIGH SPEED DIODE HIGH SPEED DIODE HIGH SPEED DIODE HIGH SPEED DIODE HIGH SPEED DIODE HIGH SPEED DIODE HIGH SPEED SOCKET SOCKET
PART V MANUFACTOR
TYPE
10 MILLI OHM 2W 1OMILLI OHM 2W 10 MILLI OHM 2W 1OMILLI OHM 2W 4k7 OHM 5°lo 0.33W 4k7 OHM 5% 0.33W 24VDC 2SH. 2A OFF: 90 centigrade TL434 TL434
MODULOHM MODULOHM MODULOHM MODULOHM PHILIPS PHILIPS OMRON AIRPAX B.B.ELEKTRONIK B.B.ELEKTRONIK
1OU-J-Ml-A-1 1OU-J-Ml-A-1 1OU-J-Ml-A-1 1OU-J-Ml-A-1 2322 187 73472 2322 187 73472 G5V-2-24 VDC 67L090 6-0-24569D 6-0-24569D
N2170
ECI A/S
5-0-264228 / 4·0·26422L
MANUFACTOR
TYPE
ERO ERO ERO ERO ERO ERO ERO ERO ERO PHILIPS ELNA ERO PHILIPS ERO PHILIPS * ERO ELNA ELNA KCK KCK * ERO ELNA KCK ERO ERO PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS MOTOROLA PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS AMP AMP
KP 1830-210/01-4-GW KP 1830-210/01-4-GW KP 1830-210/01-4-GW KP 1830-210/01-4-GW KP 1830-210l01-4-GW KP 1830-210/01-4-GW KP 1830-210/01-4-GW KP 1830-210/01-4-GW EKM 00 CC 310 E G5 2222 370 78104 RJ3-10-V-101-M-T34 MKT 1826-510/06 4-G 2222 370 88472 MKT 1826-510/06 4-G 2222 370 88472 KP 1830-222/01-4-GW RJ3-1O-V-101-M-T34 RJ3-1O-V-101-M-T34 RT-HE80-SK PH 101 J RT-HE80-SK PH 101 J KP 1830-222/01-4-GW RJ2-63-V-101-M-F RT-HE80-SK PH 101 J EKM 00 CC 310 E G5 EKM 00 CC 310 E G5 2222 370 78104 2222 370 88472 2222 370 79104 2222 370 78104 2222 370 78104 2222 370 78104 BZX79C5V6 1N4448 1N4448 1N4448 1N4448 BZX79C5V6 BZX79C9V1 1N4448 1N5350B 1N4448 1N4448 1N4448 1N4448 1N4448 1N4448 1N4448 1N4448 1N4448 1N4448 1N4448 1N4448 0-215079-6 0-215079-6
1nF 5% 10VDC 1nF 5% 10VDC 1nF 5% 10VDC 1nF 5% 10VDC 1nF 5°b 10VDC 1nF 5% 10VDC 1nF 5% 10VDC 1nF 5% 10VDC 1OOuF -10/+50% 25VDC 0. 1uF 10°io 63VDC 1OOuF 20% 1OVDC 1uF 5% 63VDC 4n 7F 10% 63VDC 1uF 5% 63VDC 4n 7F 10°b 63VDC 2n2F 5% 1OOVDC 1OOuF 20% 1OVDC 1OOuF 20% 1OVDC 100 PF 5% N150 50VDC 100 PF 5°b N150 50VDC 2n2F 5% 1OOVDC 1OOuF -20/+50% 63VDC 100 PF 5% N150 50VDC 1OOuF -10/+50% 25VDC 1OOuF -1 Ol+50°b 25VDC 0. 1uF 10% 63VDC 4n 7F 10% 63VDC 1OOnF 5% 63VDC 0.1uF 10% 63VDC 0.1uF 10°lo 63VDC 0.1uF 10% 63VDC 5V6 5% 0.4W BZX79C5V6 1N4448 1N4448 1N4448 1N4448 5V6 5% 0.4W BZX79C5V6 9V1 5% 0.4W BZX79C9V1 1N4448 1N5350B 13V 5°b 5W 1N4448 1N4448 1N4448 1N4448 1N4448 1N4448 1N4448 1N4448 1N4448 1N4448 1N4448 1N4448 2x3 POLES 2x3 POLES
PART NO. 06.210 06.210 06.210 06.210 02.488 02.488 21.327 44.075 400434 400434
626422 PART NO. 13.398 13.398 13.398 13.398 13.398 13.398 13.398 13.398 14.610 11.136 14.607 11.190 11.374 11.190 11.374 13.400 14.607 14.607 15.133 15.133 13.400 14.620 15.133 14.610 14.610 11.136 11.374 11.135 11.136 11.136 11.136 26.530 25.147 25.147 25.147 25.147 26.530 26.546 25.147 26.966 25.147 25.147 25.147 25.147 25.147 25.147 25.147 25.147 25.147 25.147 25.147 25.147 78.192 78.192
0
9507
PAGE 6-2
PART V
6 PARTS LIST POSITION
DESCRIPTION
MANUFACTOR
TYPE
J3-2 J4-2 OC1-2 OC2-2 OC3-2 OC4-2 P1-2 01-2 02-2 Q3-2 04-2 05-2
SOCKET SOCKET OPTO COUPLER OPTO COUPLER OPTO COUPLER OPTO COUPLER MULTI PLUG TRANSISTOR AF TRANSISTOR AF TRANSISTOR TRANSISTOR AF TRANSISTOR
2x3 POLES 2x3 POLES CNY17-2 CNY17-2 CNY17-2 CNY17-2 2x8 POLES PCB VERSION BC547B NPN T0-92 BC547B NPN T0-92 80680 BC547B NPN T0-92 BC557
AMP AMP MOTOROLA MOTOROLA MOTOROLA MOTOROLA 3M PHILIPS PHILIPS PHILIPS* PHILIPS MOTOROLA*
TRANSISTOR
BC557
MOTOROLA*
07-2
TRANSISTOR
BC557
MOTOROLA*
08-2
TRANSISTOR
BC557
MOTOROLA*
Q9-2 010-2 011-2 012-2 R1-2 R2-2 R3-2 R4-2 R5-2 R6-2 R7-2 R8-2 R9-2 R10-2 R11-2 R12-2 R13-2 R14-2 R15-2 R16-2 R17-2 R18-2 R19-2 R20-2 R21-2 R22-2 R23-2 R24-2 R2S-2 R26-2 R27-2 R28-2 R29-2 R30-2 R31-2 R32-2 R33-2 R34-2 R35-2 R36-2 R37-2 R38-2 R39-2 R40-2 R41-2 R42-2 R43-2 R44-2 R45-2 R46-2 R47-2 R48-2
TRANSISTOR AF TRANSISTOR AF TRANSISTOR AF TRANSISTOR AF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF PRESET CERMET RESISTOR MF PRESET CERMET RESISTOR MF PRESET CERMET RESISTOR MF PRESET CERMET RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR PMF
BC547B NPN T0-92 BC547B NPN T0-92 BC547B NPN T0-92 BC547B NPN T0-92 909OHM1% 0.25W 909 OHM 1°& 0.25W 18k2OHM1% 0.6W 18k2OHM1% 0.6W 909 OHM 1% 0.25W 909 OHM 1% 0.25W 12k OHM 5°& 0.4W 12k OHM 5% 0.4W 22k1OHM1% 0.25W 22k1OHM1% 0.2SW 3k01 OHM 1% 0.6W 3k01 OHM 1°& 0.6W 27k OHM 5% 0.33W 27k OHM So/o 0.33W 3k01 OHM 1% 0.6W 3k01OHM1% 0.6W 2k2 OHM S°lo 0.33W 220 OHM So/o 0.33W 220 OHM So/o 0.33W 220 OHM So/o 0.33W 220 OHM So/o 0.33W 470 OHM S0& 0.33W 2k0 OHM So/o O.SW S60 OHM 5% 0.4W 2k0 OHM 5% O.SW 470 OHM 5% 0.33W 2k0 OHM S0& O.SW 470 OHM 5% 0.33W 2k0 OHM So/o O.SW 4k7 OHM So/o 0.33W 4k7 OHM So/o 0.33W 4k7 OHM S0& 0.33W 4k7 OHM So/o 0.33W 1Ok OHM So/o 0.33W 33k OHM So/o 0.33W 10k OHM 5% 0.33W 33k OHM 5% 0.33W 1Ok OHM 5% 0.33W 1k5 OHM So/o 0.33W 470 OHM 5% 0.33W 1k8 OHM So/o 0.33W 1Ok OHM S0& 0.33W 10k OHM So/o 0.33W 1kS OHM So/o 0.33W 4k7 OHM So/o 0.33W 470 OHM So/o 0.33W 1k8 OHM 5°& 0.33W 680 OHM S%2W
PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS BOURNS PHILIPS BOURNS PHILIPS BOURNS PHILIPS BOURNS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS
0-215079-6 0-215079-6 CNY17-2 CNY17-2 CNY17-2 CNY17-2 3599-6002 ! 7616-6002 JL BC547B BC547B BDX47 BC547B BC557 NB/C BC557 BC BC557 NB/C BC557 NB/C BC547B BC547B BC547B BC547B 2322 157 19091 2322 157 19091 2322 156 11823 2322 156 11823 2322 157 19091 2322 157 19091 2322 181 53123 2322 181 53123 2322 157 12213 2322 1S7 12213 2322 1S613012 2322 15613012 2322 187 73273 2322 187 73273 2322 15613012 2322 15613012 2322 187 73222 2322 187 73221 2322 187 73221 2322 187 73221 2322 18773221 2322 187 73471 3386P-1-202-11 2322 181 53561 3386P-1-202-11 2322 187 73471 3386P-1-202-11 2322 187 73471 3386P-1-202-11 2322 187 73472 2322 187 73472 2322 187 73472 2322 187 73472 2322 187 73103 2322 187 73333 2322 187 73103 2322 187 73333 2322 187 73103 2322 187 731S2 2322 187 73471 2322 187 73182 2322 187 73103 2322 187 73103 2322 187 731 S2 2322 187 73472 2322 187 73471 2322 187 73182 2322 19413681
06-2
PART NO. 78.192 78.192 32.530 32.530 32.530 32.530 78.249 28.067 28.067 29.338 28.067 28.087 28.087 28.087 28.087 28.067 28.067 28.067 28.067 02.218 02.218 03.431 03.431 02.218 02.218 01.227 01.227 02.234 02.234 03.411 03.411 02.S06 02.S06 03.411 03.411 02.480 02.4S6 02.456 02.456 02.456 02.464 07.887 01.193 07.887 02.464 07.887 02.464 07.887 02.488 02.488 02.488 02.488 02.496 02.508 02.496 02.508 02.496 02.476 02.464 02.478 02.496 02.496 02.476 02.488 02.464 02.478 04.195
9507
PAGE 6-3
PART V
6 PARTS LIST POSITION
DESCRIPTION
C6-3 C7-3 C8-3 C9-3 C10-3 D1-3 D2-3 D3-3 D4-3 J1-3 J2-3 R1-3 R2-3 R3-3 R4-3 RS-3 R6-3 R7-3 R8-3 R9-3 R10-3 R11-3 R12-3 R13-3 R14-3 R1S-3 Q1-3 Q2-3 Q3-3 U1-3 U2-3 U3-3
CAPACITOR MKT CAPACITOR MKT CAPACITOR POLYPROPYLENE CAPACITOR MKT CAPACITOR POLYPROPYLENE DIODEZENER DIODE HIGH SPEED DIODE HIGH SPEED DIODEZENER SOCKET MI MATCH 7 POLE, 90 DEG. RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF TRANS. AF POWER NPN TRANSISTOR AF TRANSISTOR AF QUAD 2-INP.NAND SCHM.TRI CURRENT MODE PWM CONTROL. VOLTAGE REGULATOR
CONVERTER MODULE 4 POSITION
DESCRIPTION
C1-4 C2-4 C3-4 C4-4 CS-4 C6-4 C7-4 D1-4 D2-4 D3-4 D4-4 DS-4 D6-4 D7-4 D8-4 D9-4 F1-4 L1-4 OC1-4 P1-4 P2-4 P3-4 P4-4 PS-4 Q1-4 Q2-4 Q3-4 Q4-4 R1-4 R2-4 R3-4 R4-4
CAPACITOR ELECTROLYTIC CAPACITOR ELECTROLYTIC CAPACITOR POLYPROPYLENE CAPACITOR POLYPROPYLENE CAPACITOR POLYPROPYLENE CAPACITOR MKT CAPACITOR POLYPROPYLENE DIODEZENER DIODEZENER DIODE DUAL 2x1 OA(300VDC DIODE DUAL 2x1 OA/300VDC DIODE DUAL 2x1 OA/300VDC DIODE DUAL 2x1 OA/300VDC DIODEZENER DIODEZENER DIODEZENER FUSE 2SA 6.3x32mm SMPS CHOKE FOR N2170 OPTO COUPLER CONNECTION ELEMENT MI MATCH 7 POLE, MALE CONNECTION ELEMENT CONNECTION ELEMENT CONNECTION ELEMENT TRANS.POW.MOSFET N-CHANN. TRANS.POW.MOSFET N-CHANN. TRANS.POW.MOSFET N-CHANN. TRANS.POW.MOSFET N-CHANN. RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF
MANUFACTOR
TYPE
3k3 OHM So/o 0.33W 4k7 OHM So/o 0.33W 22k OHM So/o 0.33W 2k0 OHM 1°1'.'.o 0.6W 1k3OHM1% 0.6W 2k2 OHM So/o 0.33W 4k7 OHM So/o 0.33W 4k7 OHM So/o 0.33W 10k OHMS~ 0.33W 180 OHM So/o 0.33W 4k7 OHM So/o 0.33W 6k8 OHM So/o 0.33W 4k7 OHM So/o 0.33W 100 OHM S 0~ 0.33W 4k7 OHM So/o 0.33W DARL. BD649/901 BDXS3C BC547B NPt-:J T0-92 BCS47B NPN T0-92 MC14093BCP UC3846 12V So/o 0.1A 78L12AC
PHILIPS PHILIPS * ERO PHILIPS ERO PHILIPS PHILIPS PHILIPS PHILIPS AMP AMP PHILIPS PHILIPS PHILIPS *PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS MOTOROLA PHILIPS PHILIPS MOTOROLA* UNITRODE MOTOROLA
2222 370 79104 2222 370 79104 KP 1830-222/01-4-GW 2222 370 88223 KP 1830-210(01-4-GW BZX79C4V7 1N4448 1N4448 BZX79C1S 0-21S079-6 0-0164711-7 2322 187 73332 2322 187 73472 2322 187 73223 2322 1S6 12002 2322 1S6 11302 2322 187 73222 2322 18773472 2322 187 73472 2322 187 73103 2322 187 73181 2322 187 73472 2322 187 73682 2322 187 73472 2322 187 73101 2322 187 73472 BDXS3C BCS47B BCS47B MC14093BCP UC3846 MC78l12ACP
N2170
ECI A/S
5·0·26424C I 4·0·26424C
1OOnF So/o 63VDC 1OOnF So/o 63VDC 2n2F So/o 1OOVDC 22nF 10% 1OOVDC 1nF S01'.'.o 10VDC 4.7V So/o 0.4W BZX79C4V7 1N4448 1N4448 1SV So/o 0.4W BZX79C1 S 2x3 POLES
MANUFACTOR . TYPE 2200uF -20/+SOo/o 63VDC 2200uF -20/+SOo/o 63VDC 1nF So/o 10VDC 1nF So/o 10VDC 1nF S 0~ 1OVDC 1OuF 10% 63VDC 1nF So/o 10VDC 1SV So/o 0.4W BZX79C1 S 1SV So/o 0.4W BZX79C1 S T0-220 BYV34-300 T0-220 BYV34-300 T0-220 BYV34-300 T0-220 BYV34-300 24V So/o 0.4W BZX79C24 24V S 0~ 0.4W BZX79C24 8V2 So/o 0.4W BZX79C8V2 MEDIUM TIME LAG TLS69 CNY17-2 FOR MS SCREW FOR MS SCREW FOR MS SCREW FOR MS SCREW 1OOV(27A(8SmOHM 1OOV/27A/8SmOHM 1OOV/27A/8SmOHM 100V/27A/8SmOHM 10k OHM So/o 0.33W 10k OHM S0~ 0.33W 100 OHM So/o 0.33W 100 OHM So/o 0.33W
IRFS40 IRFS40 IRFS40 IRFS40
PHILIPS PHILIPS ERO ERO ERO ERO ERO PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS LITIEL FUSE ECI A/S MOTOROLA ECI ALS AMP ECI A/S ECI A/S ECI A/S MOTOROLA MOTOROLA MOTOROLA MOTOROLA PHILIPS PHILIPS PHILIPS PHILIPS
2222 021 48222 2222 021 48222 KP 1830-210/01-4-GW KP 1830-210/01-4-GW KP 1830-210(01-4-GW MKT 1822-610/06 S KP 1830-210/01-4-GW BZX79C1S BZX79C1S BYV34-300 (-400-SOO ) BYV34-300 (-400-SOO ) BYV34-300 (-400-SOO ) BYV34-300 (-400-SOO ) BZX79C24 BZX79C24 BZX79C8V2 31402S 6-0-2700S CNY17-2 1-0-2S860 0-0164713-7 1-0-2S860 1-0-2S860 1-0-2S860 IRFS40 IRFS40 IRFS40 IRFS40 2322 187 73103 2322 187 73103 2322 187 73101 2322 187 73101
PART NO. 11.13S 11.13S 13.400 11.17S 13.398 26.S24 2S.147 2S.147 26.S61 78.192 78.03S 02.484 02.488 02.S04 03.403 03.402 02.480 02.488 02.488 02.496 02.454 02.488 02.492 02.488 02.448 02.488 29.08S 28.067 28.067 33.300 31.486 31.139
626424 PART NO. 14.733 14.733 13.398 13.398 13.398 11.086 13.398 26.S61 26.S61 27.1S8 27.1S8 27.1S8 27.1S8 26.S72 26.S72 26.S42 45.632 400S69 32.S30 22S860 78.040 22S860 22S860 22S860 29.402 29.402 29.402 29.402 02.496 02.496 02.448 02.448
9507
PAGE 6-5
PART V
6 PARTS LIST POSITION
DESCRIPTION
R5-4 R6-4 R7-4 R8-4 R9-4 R10-4 R11-4 R12-4 R13-4 R14-4 R15-4 TR1-4
RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR PMF RESISTOR MF RESISTOR MF SMPS TRAFO FOR N2170
CONVERTER MODULE 4d 28V POSITION
DESCRIPTION
-4d 09-4
CONVERTER MODULE 4 DIODEZENER
MANUFACTOR __IYE_E 100 OHM 5% 0.33W 100 OHM 5% 0.33W 1k0 OHM 5% 0.33W 10 OHM 5% 0.4W 10 MILLI OHM 2W 10 MILLI OHM 2W 10 MILLI OHM 2W 10 MILLI OHM 2W 100 OHM 5% 2W 10 OHM 5°/p 0.4W 1kO 0 HM 5% 0.33W TL568
PHILIPS PHILIPS PHILIPS PHILIPS MODULOHM MODULOHM MODULOHM MODULOHM PHILIPS PHILIPS PHILIPS ECI A/S
2322 187 73101 2322 187 73101 2322 187 73102 2322 181 53109 1OU-J-Ml-A-1 1OU-J-Ml-A-1 1OU-J-Ml-A-1 10U-J-Ml-A-1 2322 19413101 2322 181 53109 2322 187 73102 6-0-27004A
N2170
ECI A/S AIS
0·0·26424
MANUFACTOR
TYPE
ECI A/S PHILIPS
5-0-26424C J 4-0-26424C BZX79C8V2
N2170 8V2 5% 0.4W BZX79C8V2
PART NO. 02.448 02.448 02.472 01.150 06.210 06.210 06.210 06.210 04.175 01.150 02.472 400568
726424 PART NO. 626424 26.542
9507
PAGE 6-6
PART VI
TECHNICAL MANUAL FOR POWER SUPPL V UNIT 220V AC 600W (N2171) PART NO. 726430
CONTENTS
1 1.1 1.2
GENERAL INFORMATION INTRODUCTION PRINCIPLE OF OPERATION
1-1 1-1
2 2.1
INSTALLATION ELECTRICAL CONNECTION AND ASSEMBLING
2-1
3 3.1 3.2 3.3 3.4 3.5
SERVICE MAINTENANCE RECOMMENDED TEST EQUIPMENT TROUBLE SHOOTING PERFORMANCE CHECK NECESSARY CHECK AND ADJUSTMENT AFTER REPAIR
3-1 3-1 3-1 3-1 3-2
s 4 4.1
MECHANICAL DESCRIPTION MECHANICAL ASSEMBLING/ DISASS~MBLING AND UNITS LOCATION
0 0
c.o
ü
4-1
<(
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' C\J C\J
5 5.1 5.2 5.3
CIRCUIT DESCRIPTION AND SCHEMATIC DIAGRAMS 28V REGULATOR (MODULE 1) PART NO. 626431 42V REGULATOR (MODULE 2) PART NO. 626432 MAIN SCHEMATIC DIAGRAMME N2171
1-
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PARTS LISTS
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9508
PART VI
CONTENTS 1
GENERAL INFORMATION
1-1
1.1
INTRODUCTION
1-1
1.2
PRINCIPLE OF OPERATION
1-1
PART VI
1 GENERAL INFORMATION 1.1
INTRODUCTION
This section gives you all necessary information to make service of this unit down to component level.
1.2
PRINCIPLE OF OPERATION
The power supply N2171 is an insulated thyristor rectifier with two thyristors placed on the secondary side of a main transformer to minimize the interference into the mains. The mains voltage is transformed down to two secondary voltages. One for producing a 28V DC voltage and the other for producing a 42V DC voltage. The 28V output voltage is stabilized by an ordinary series regulator module with MOSFET's. The 42V output is stabilized by a regulator module which contains a thyristor regulated rectifier bridge. This module measures the output voltage and controls the turn-on time for the thyristors. The output from the rectifier is incomplete sine waves. These pulses are then filtered by an output LC-filter to give a DC voltage. The 42V module has a current limiter which reduces the output voltage if the current is too high. Both the 28V and the 42V outputs can be switched on and off separately and is controlled by a microprocessor. To cool the power supply, a blower is switched on simultaneously with both output voltages. lf the temperature gets too high when only the 28V is switched on, a thermal breaker turns on the blower. In case of blower failure another thermal breaker turns off the 28V until the temperature is low again.
BLOCKDIAGRAMME FOR N2171
TRANS FORMER
AC INPUT
I
42V REGULATOR
1 JE
1
~~
FILTER
1~11
1
o 42V OUTPUT
1
EARTH
1
1
28V REGULATOR
-
o 28V OUTPUT
1 !I
-r
26982
1
1
- 42V ON 28VON
PAGE 1-1
8Nll8V\J3SS\f GN\f NOLL83NN08 1\f8U::IJ_8313
NOU„'7'11'7'.lSNI
1/\ H:!\f d
PART VI
2 INSTALLATION 2.1 ELECTRICAL CONNECTION AND ASSEMBLING CONNECTION TO N2171 600W
1
1
1
1
1
1
1
1
N2171
1
POWER SUPPLY
1 1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
1
1 1
1
1
1
1
1
1
1
1
1
1
1
1
1
:o iD
01 I
10
1
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1 1
1 1
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1
1 1 1
1
1
1
1
1
1
1
1
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• 2.SV i=t3 -
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PIN PIN PIN PIN PIN PIN PIN PIN
1 -BLOWER
2 3 4 5 6 7 8
20V AC 28V ON 28V OUT +BLOWER 20V AC 42V ON 28V OUT
TO C6-3(-) AND GND
P3 IN414B
Pl
l00n
u
TBl-3
u
4-8-26431D
T82-3
PAGE 5-3
1/\ JJ:::IVd
ti'-9 38Vd
SV\IVtJ8VIO 811VV\13H8S ONV NOlldltJ8S30 lln8tJl8 S
5 CIRCUIT OESCRIPTION ANO SCHEMATIC OIAGRAMS
PART VI
5.2 42V REGULATOR {MODULE 2) PART NO. 626432 From the mains transformer TR1-3 the 54V AC is led to the rectifier bridge consisting of 023 and 024, Q1 and Q2. The current is then led to the output smoothing filter L1-3 and C1-3 to C5-3 which reduces the output ripple on the 42V output. The module produces the necessary pulses to the thyristors Q1 and Q2 which are the stabilizing elements for the 42V output voltage. 20V AC from the mains transformer TR1-3 is rectified by the diodes 03 and 04. This full wave rectified sine wave is then peak rectified by 05 and C2 and led to U1. This is a fixed 15V voltage regulator, which delivers all the supply current to the other components on the board. The full wave rectified sine wave is in addition led to the base of Q8 through R4. Q1 is conducting most of the time, but is off for a short period around the zero crossing of the sine wave. In this short period Q7 is conducting and discharges C4 through 07. C4 is discharged down to approx. 0. 7V, the torward voltage of 07. The voltage on pin 3 on U2, 1 is then nearly zero. When Q7 stops conducting, this voltage rises instantly with two forward diode voltages from 06 and 07. C4 starts to be charged by R8 and 06. The voltage on pin 3 now rises with a nearly constant slope. Q7 starts discharging C4 again, etc. This takes place two times every period of the mains frequency. This ramp voltage is compared with the control voltage atthe common point ot R16, 017 and 018 by U2, 1. lf the ramp voltage is smaller than the control voltage, the output pin 1 of U2, 1 is low. The combination ot Q4 and Q6 makes a 7 kHz astable multivibrator. The diodes 08 and 09 eliminate the intluence ot spreads in base-emitter break-down voltages of the transistors. This 7 kHz is gated together with the signal trom the comparator U2, 1 and ted to Q3. lt the voltage on pin 1 at U2, 1 is low, the 7 kHz signal is not allowed to pass to Q3. 012 ensures a proper turn on and off of Q3, which acts as a constant AC current source to the trigger transtormer TR1. The current is determinated by the supply voltage, R26, R29 and 012 to approx. 100 mA. The combination 013 and 014 demagnitizes TR1. The current signal is amplified by a tactor 3:1 :1 by TR1, rectified by 019 and 020 and led to the thyristors. R32 and R33 prevent talse triggering of the thyristors. The control voltage can never be less than approx. 0. 7V due to R27 and R28, but the ramp voltage is always less than 0.7V every time the mains trequency is zero crossing. Therefore, pin 1 at U2, 1 goes low and prevents the 7 kHz trigger signal from reaching the thyristors. The thyristors are thus ensured a proper turn oft ot one thyristor before the other is turned on. lf the on/off terminal pin 6 in P5 is floating, the transistor Q5 will pull up the control voltage point to approx. 14V. The maximum voltage of the ramp voltage is approx. 8V, so the output voltage ot U2, 1 is then permanently low, and no trigger signal is led to the thyristors. lf the on/ott terminal is connected to 15V, Q5 is reverse biased by means of Q9 and has no influence on the control voltage. By varying the control voltage, the moment of triggering the thyristors on sine wave is varied, and thus the output voltage. The 42V output voltage is sensed by the common mode amplifier U3,1 and divided down to 3.8V. A common mode amplifier is used to remove the sensitivity to noise. This voltage is compared to the reference voltage from 015, divided by R10, R11, and R12. The difference is amplified by U3,2 (voltage error amplifier) and led by 016 and 017 to the control voltage point. The output current is sensed by R45 to R49 to create a sense voltage. This voltage is compared with a reference voltage produced by 021, R41, R42, and R43 in the common mode amplifier U2,2. The two resistors R34 and R36 offset the amplifier to ensure that the input common mode voltage range ot U2,2 is not exceeded. The error voltage is fed to the control voltage point at 018. The diodes 016, 017, and 018 ensure that the highest voltage of the error voltages has the highest priority. The output voltage is adjusted by R11 The output current is adjusted by R42.
9509
PAGE 5-5
5 CIRCUIT DESCRIPTION AND SCHEMATIC DIAGRAMS
PART VI
COMPONENT LOCATION 42V REGULATOR MODULE 2
01
b
~
O'>
tJ
~
--
View from component side with upper side tracks.
~
9>
r\)
O'>
~ (,) r\)
)>
i 51 ROTAJUci3f1
::J~JURA
View from component side with lower side tracks.
PAGE 5-6
vs~
5 CIRCUIT DESCRIPTION AND SCHEMATIC DIAGRAMS
PART VI
42V REGULATOR MODULE 2
42V Regulator (2) CH!
2Y
A
5ms
1. 28 V
CH 1
CH!
!OV
A
5ms
~.
29 V
CH 1
CH!
20V
A
5ms
1. 25 V
CH1
CH1
2DV
A
5ms
1.25 V
CH1
CH!
A
20V
5ms
1. 25 V
CH 1
T (
r\ I
LJ
54V AC IN4002
lN4002
2BV Vin
PI
TO Cl-3 ... CS-3(-)
~~~ P2
TO Cl-3 ... CS-3(+)
+!SV 0
P3
('\J
TO Ll-3
~
c.o
('\J
0
..J.
P4
GND +!SV
~ 42V ADJUST
OUTPUT
R45
5. lV !N4148
D~~
7.4V IN4148 ( !. SVl
> II')
~\~
P5
PIN PIN PIN PIN PIN PIN PIN PIN
1 2 3 4 5 6 7 8
2BV 2BV 42V 42V 2BV 42V 42V 42V
TO 2BV REGULATOR
-:;-
CURRENT LIMITER 42V L-..~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~-+-~~~~~~~~~~~~~~+-~~~~~~~~~~~~~~~~~~~245mVl
022 !N4140
PG
PIN PIN PIN PIN PIN PIN PIN PIN
1 2 3 4 5 6 7 8
OUT ON OUT OUT OUT ON OUT OUT
(!)
-BLOHER 20V AC 2BV ON 2BV +BLOHER 20V AC 42V ON 28V
TO BLOWER C ):
CURRENT LIMITING
~
11 PIN 1 -BLOHER
------!-.--+- 2 PIN 2 +BLOHER
1~-
P7
4-1-26432 D _ ___,,,,,,
PAGE 5-7
II\ H::IV'd
S-9 38V'd
SV\JV't:l8'efl0 811V'V\J3H8S ONV' NOlldlt:l8S30 lln8t:ll8 9
PART VI
5 CIRCUIT DESCRIPTION AND SCHEMATIC DIAGRAMS
5.3
MAIN SCHEMATIC DIAGRAMME N2171
MAIN SCHEMATIC DIAGRAMME N2171
TO P3-5 / P4-5 AT CONNECTION BOARD (~DULE 5) OR TO P15-13 AT CONNECTION BOARD (MODULE 13) AC INPUT
0
0
0
0
54VAC
_____ l_~-1
1 F1-3
*
_J
TR1-3
<(
g:I ~
1 32V AC
1
zw
z
- BLOWER •vvc:n + BLOWER 20VAC 20VAC 28VON 42VON 28V OUT 28V OUT
F2-3
::J ~
1
1
1o
32VAC
54VAC
TB1-3
1
TB2-3
~
f-c
N
1 1
, :
1
L'...
·.o
:1
1 1
+BLOWER BLOWER
-
1 .
~
1
OUTPUT
1
28V OUT 28V OUT 42VON 28VON 42V OUT 42V OUT 42V OUT 42V OUT
P1
r
a:
~
0
0
0
0
:JN
~~
re~
C6-3a
BL1-3
1
1
C5-3
~~
220VAC
P7
_?1
C4-3
a:
1
{X t .
L
0-0--.I
C2-3
L23
VOLTAGE STRAPPING FORTR1-3
P6 1
,.....1
1
C1-3
54VAC
------------,
1
P3
.__ _ _ _ _ _ _ _ _ J
1
~w
P2
w_J
P3
C\I
a: :J >Q 0
~~
TO P5-5 / P6-5 AT CONNECTION BOARD {~DULE 5) OR TO PB-13 AT CONNECTION BOARD (MODULE 13)
GNDlt=P4
L
240VAC
54VAC
N
L
*
110VAC N
NOTE:
FOR AC INPUT OF 110V AC/127V AC THE FUSE f 1-3 HAS TO BE CHANGED FROM 8A TO 1SA S.P.NUMBER 45.630
,.... L
1 127VAC N
-
L-.--------2t1e1M
PAGE 5-9
~-9
9
II\ H:lVd
PART VI
6 PARTS LISTS P.S.UNIT, AC, 600W, N2171
HF SSB PROGRAMME
ECI A/S
0·0·26430 TYPE
POSITION
DESCRIPTION
MANUFACTOR
VARIOUS VARIOUS VARIOUS VARIOUS VARIOUS VARIOUS VARIOUS
OUTPUT CABLE N2171/600W INTERCON.CABLE N2171/600W 28V CABLE N2171/600W AC SUPPLYCABLE N2171/600 BLOWER CABLE N2171l600W SPARE FUSES FOR N2171 1 POLE FUSEHOLDER
342.014
ECI A/S ECI A/S ECI A/S ECI A/S ECI A/S ECI A/S WICKMANN
-1 -2 BL1-3 C1-3
28V REGULATOR UNIT 42V REGULATOR UNIT FAN24VDC CAPACITOR ELECTROLYTIC
MODULE (1) N2171 MODULE (2) N2171 119x119x38mm 10000uF -10/+50% 63VDC
C2-3
CAPACITOR ELECTROLYTIC
10000uF -10l+50~ 63VDC
C3-3
CAPACITOR ELECTROLYTIC
10000uF-10/+50% 63VDC
C4-3
CAPACITOR ELECTROLYTIC
1OOOOuF -10/+50% 63VDC
C5-3
CAPACITOR ELECTROLYTIC
10000uF-10/+50% 63VDC
C6-3
CAPACITOR ELECTROLYTIC
10000uF-10/+50% 63VDC
F1l220V
FUSE
8AM 6.3x32mm
F2-3 F1/110V L1-3
FUSE FUSE CHOKE FIXED
15AM 06.3x32mm 15AM 06.3x32mm 2m H/23A 50Hz
TB1-3 TB2-3 TR1-3
THERMAL BREAKER THERMAL BREAKER TRANSFORMER MAINS
OFF:88 ON:77 ON:70 OFF:55 N2171 1k3VA
28V REGULATOR UNIT POSITION
DESCRIPTION
C1-1 C2-1 C3-1 C4-1 C5-1 D1-1 D2-1 D3-1 D4-1 D5-1 D6-1 D7-1 D8-1 D9-1 D10-1 PH P2-1 P3-1 QH Q2-1 Q3-1 Q4-1 Q5-1 Q6-1 Q.7-1
CAPACITOR MKT CAPACITOR ELECTROLYTIC CAPACITOR CERAMIC CAPACITOR MKT CAPACITOR ELECTROLYTIC DIODE F.REC DIODE F.REC DIODE DUAL 2x1 OA/300VDC DIODE RECTIFIER DIODE RECTIFIER DIODEZENER DIODEZENER DIODE ZENER DIODE DIODE SHUNT REGULATOR MULTIPLUG MULTIPLUG CONNECTION ELEMENT TRANS.POW.MOSFET N-CHANN. TRANS.POW.MOSFET N-CHANN. TRANS.POW.MOSFET N-CHANN. TRANS.POW .MOSFET N-CHANN. TRANSISTOR TRANSISTOR TRANSISTOR AF
MODULE (1) N2171
1uF 5% 63VDC 1OOuF -20/+50% 63VDC 1OOpF 5% NPO 50VDC 1OOnF 5% 63VDC 1OOuF -20l+50°io 63VDC 7A/150V BYW80-150 7A/150V BYW80-150 T0-220 BYV34-300 1N4002 1OOV/1 A 1N4002 1OOVl1 A 56V 5% 15V 5% 0.4W BZX79C1 5 30V 5% 0.4W BZX79C30 1N4148 HIGH SPEED PROGRAMMABLE TL431 C 2x3 POLES PCB VERSION 2x4 POLES PCB VERSION FOR M5SCREW 1OOV/27A/85m0 HM IRF540 100Vl27Al85m0HM IRF540 1OOV/27A/85m0 HM IRF540 100V/27A/85m0HM IRF540 BC640 BD680 BC547B NPN T0-92
3-0-26512 3-0-26513 3-0-26514 3-0-26515 3-0-26516 0-0-27006 342.014 HFCGKN TYPE TAPTITE HFC 266 M3x10 PHJX-Z ECI AlS 5-0-264318 l 4-0-26431 D ECI A/S 5-0-26432A / 4-0-26432D PAPST 4124 KX PHILIPS 2222 050 68103 &4322 043 05581 & 4322 043 05561 PHILIPS 2222 050 68103 &4322 043 05581 & 4322 043 05561 PHILIPS 2222 050 68103 &4322 043 05581 & 4322 043 05561 PHILIPS 2222 050 68103 &4322 043 05581 & 4322 043 05561 PHILIPS 2222 050 68103 &4322 043 05581 &4322 043 05561 PHILIPS 2222 050 68103 &4322 043 05581 &4322 043 05561 LITTELFUSE 311008 RS.143-150 LITTELFUSE 311015 311015 LITTELFUSE DANTRAFO A/S 6-0-26931A Art.Nr: DT2247 * COMEPA 25 2 98 21 088 077 . 25 0 98 21 070 055 * COMEPA DANTRAFO A/S 6-0-26932A Art.Nr: DT2246
ECI A/S
5·0·26431 B I 4·0·26431 D
MANUFACTOR
TYPE
ERO ELNA KCK PHILIPS ELNA THOMSON-CSF THOMSON-CSF PHILIPS THOMSON THOMSON THOMSON-CSF PHILIPS PHILIPS PHILIPS TEXAS MO LEX MO LEX ECI A/S MOTOROLA MOTOROLA MOTOROLA MOTOROLA PHILIPS PHILIPS* PHILIPS
MKT 1826-510/06 4-G RJ2-63-V-101-M-F RT-HE80 SK CH 101 J 2222 370 79104 RJ2-63-V-101-M-F BYW80-150 BYW80-150 BYV34-300 (-400-500) 1N4002 (03/04/05/06/07) 1N4002 (03l04l05l06l07) BZV47C56 BZX79C15 BZX79C30 1N4148-143 TL431CP 39-28-1063 39-28-1083 1-0-25860 IRF540 IRF540 IRF540 IRF540 BC640 BDX47 BC547B
726430 PART NO. 526512 526513 526514 526515 526516 727006 78.393 88.401 626431 626432 60.100 14.870 14.870 14.870 14.870 14.870 14.870 45.628 45.630 45.630 20.256 44.001 44.011 22.512
626431 PART NO. 11.190 14.620 15.136 11.135 14.620 27.625 27.625 27.158 25.100 25.100 26.788 26.561 26.578 25.131 26.997 78.217 78.218 225860 29.402 29.402 29.402 29.402 28.124 29.338 28.067
9507
PAGE 6-1
PART VI
6 PARTS LIST POSITION
DESCRIPTION
RH R2-1 R3-1 R4-1 R5-1 R6-1 R7-1 R8-1 R9-1 R10-1 R11-1 R12-1 R13-1 R14-1 R15-1 R16-1 R17-1 R18-1 R19-1 R20-1 R21-1
RESISTOR PMF RESISTOR PMF RESISTOR PMF RESISTOR PMF RESISTOR MF RESISTOR PMF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF
42V REGULATOR UNIT POSITION
DESCRIPTION
C1-2 C2-2 C3-2 C4-2 C5-2 C6-2 C7-2 C8-2 C9-2 C10-2 C11-2 C12-2 C13-2 D3-2 D4-2 D5-2 D6-2 D7-2 D8-2 D9-2 D10-2 D11-2 D12-2 D13-2 D14-2 D15-2 D16-2 D17-2 D18-2 D19-2 D20-2 D21-2 D22-2 D23-2 D24-2 P1-2 P2-2 P3-2 P4-2 P5-2 P6-2 P7-2 Q1-2
CAPACITOR ELECTROLY11C CAPACITOR ELECTROLY11C CAPACITOR MKT CAPACITOR MKT CAPACITOR MKT CAPACITOR MKT CAPACITOR ELECTROLY11C CAPACITOR MKT CAPACITOR MKT CAPACITOR MKT CAPACITOR ELECTROLY11C CAPACITOR MKT CAPACITOR MKT DIODE RECTIFIER DIODE RECTIFIER DIODE RECTIFIER DIODE DIODE DIODE DIODE DIODE DIODE DIODE ZENER DIODEZENER DIODE RECTIFIER DIODEZENER DIODE DIODE DIODE DIODE RECTIFIER DIODE RECTIFIER DIODEZENER DIODE DIODE DUAL 2x15A/200VDC DIODE DUAL 2x15Al200VDC CONNECTION ELEMENT CONNECTION ELEMENT CONNECTION ELEMENT CONNECTION ELEMENT MULTIPLUG MULTIPLUG PLUG 2POLES SCR 200V/40A rms T0-220
MANUFACTOR
TYPE
56 OHM5%2W 470 OHM 5% 3W 56 OHM5%2W 1k0 OHM 5%2W 1Ok OHM 5°b 0.4W 1k0 OHM 5% 2W 3k3 OHM 5% 0.4W 1Ok OHM 5% 0.33W 27k OHM 5% 0.33W 47 OHM 5°b 0.33W 47 OHM 5% 0.33W 47 OHM 5% 0.33W 47 OHM 5% 0.33W 1k8 OHM 5% 0.33W 39k2 O!jM 1°b 0.6W 3k92OHM1% 0.6W 4k7 OHM 5% 0.33W 9k1OHM5% 0.33W 1Ok OHM 5% 0.33W 1k5 OHM 5°b 0.33W 4k7 OHM 5% 0.33W
PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS
2322 194 13569 2322 195 13471 2322 194 13569 2322 194 13102 2322 181 53103 2322 194 13102 2322 181 53332 2322 187 73103 2322 187 73273 2322 187 73479 2322 187 73479 2322 187 73479 2322 187 73479 2322 187 73182 2322 156 13923 2322 156 13922 2322 187 73472 2322 187 73912 2322 187 73103 2322 187 73152 2322 187 73472
MODULE (2) N2171
ECI A/S
5·0·26432A I 4·0·264320
MANUFACTOR
TYPE
ELNA ERO PHILIPS ERO ERO ERO ELNA ERO ERO ERO ELNA ERO PHILIPS THOMSON THOMSON THOMSON PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS THOMSON PHILIPS PHILIPS PHILIPS PHILIPS THOMSON THOMSON PHILIPS PHILIPS PHILIPS PHILIPS ECI A/S ECINS ECI A/S ECINS MO LEX MO LEX MO LEX TAG
RJ.2-25-V-470-M-F1 EKM 05 FG 347 G 05 2222 370 78224 MKT 1826-447/06 6-G MKT1818 MKT1818 RJ2-35-V-100-M-T34(T58) MKT 1826-510/06 4-G MKT 1826-510/06 4-G MKT 1826-510l06 4-G RJ2-35-V-1 OO-M-T34(T58) MKT 1822-522/01 5 2222 370 79104 1N4002 (03/04/05/06/07) 1N4002 (03l04l05l06l07) 1N4002 (03/04/05/06/07) 1N4148-143 1N4148-143 1N4148-143 1N4148-143 1N4148-143 1N4148-143 BZX79C2V7 BZX79C18 1N4002 (03l04l05l06l07) BZX79C5V1 1N4148-143 1N4148-143 1N4148-143 1N4002 (03l04l05l06/07) 1N4002 (03/04/05/06/07) BZX79C5V1 1N4148-143 BYV42-200 BYV42-200 1-0-25860 1-0-25860 1-0-25860 1-0-25860 39-28-1083 39-28-1083 39-28-1023 S4014BH
47uF 20% 25VDC 470uF -20/+50% 40VDC 220nF 10% 63VDC 470nF 20% 63VDC 15nF 5°b 250V 15nF 5% 250V 1OuF 20% 35VDC 1uF 5% 63VDC 1uF 5% 63VDC 1uF 5°b 63VDC 1OuF 20% 35VDC 2u2F 10% 1OOVDC 1OOnF 5% 63VDC 1N4002 1OOV/1 A 1N4002 1OOVl1 A 1N4002 1OOV/1 A 1N4148 HIGH SPEED 1N4148 HIGH SPEED 1N4148 HIGH SPEED 1N4148 HIGH SPEED 1N4148 HIGH SPEED 1N4148 HIGH SPEED 2V7 5% 0.4W BZX79C2V7 18V 5% 0.4W BZX79C18 1N4002 1OOVl1 A 5.1 V 5% 0.4W BZX79C5V1 1N4148 HIGH SPEED 1N4148 HIGH SPEED 1N4148 HIGH SPEED 1N4002 1OOVl1 A 1N4002 1OOV/1 A 5.1V 5% 0.4W BZX79C5V1 1N4148 HIGH SPEED T0-220 BNYV42-200 T0-220 BNYV42-200 FOR M5 SCREW FOR M5 SCREW FOR M5 SCREW FOR M5 SCREW 2x4 POLES PCB VERSION 2x4 POLES PCB VERSION S4014BH/S4012BH
PART NO. 04.149 04.691 04.149 04.200 01.225 04.200 01.212 02.496 02.506 02.440 02.440 02.440 02.440 02.478 03.439 03.409 02.488 02.495 02.496 02.476 02.488
626432 PART NO. 14.524 14.650 11.095 11.188 11.170 11.170 14.512 11.190 11.190 11.190 14.512 11.142 11.135 25.100 25.100 25.100 25.131 25.131 25.131 25.131 25.131 25.131 26.506 26.564 25.100 26.527 25.131 25.131 25.131 25.100 25.100 26.527 25.131 27.161 27.161 225860 225860 225860 225860 78.218 78.218 78.215 29.930 9507
PAGE 6-2
6 PARTS LIST
PART VI
POSITION
DESCRIPTION
MANUFACTOR
Q2-2
SCR 200V/40A rms T0-220
S4014BH/S4012BH
TAG
Q3-2 Q4-2 Q5-2 Q6-2 Q7-2 Q8-2 Q9-2 R1-2 R2-2 R3-2 R4-2 R5-2 R6-2 R7-2 R8-2 R9-2 R10-2 R11-2 R12-2 R13-2 R14-2 R15-2 R16-2 R17-2 R18-2 R19-2 R20-2 R21-2 R22-2 R23-2 R24-2 R25-2 R26-2 R27-2 R28-2 R29-2 R30-2 R31-2 R32-2 R33-2 R34-2 R35-2 R36-2 R37-2 R38-2 R39-2 R40-2 R41-2 R42-2 R43-2 R44-2 R45-2 R46-2 R47-2 R48-2 R49-2 R50-2 TR1-2 U1-2 U2-2 U3-2
TRANSISTOR AF TRANSISTOR AF TRANSISTOR AF TRANSISTOR AF TRANSISTOR AF TRANSISTOR AF TRANSISTOR AF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF PRESET CERMET RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF PRESET CERMET RESISTOR MF RESISTOR MF RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR MF TRANSFORMER POS. VOLTAGE REG. 15V/1A DUALOPAMP DUALOPAMP
BC338-25 NPN T0-92 BC5478 NPN T0-92 BC5478 NPN T0-92 BC5478 NPN T0-92 BC547B NPN T0-92 BC5478 NPN T0-92 BC5478 NPN T0-92 11k5OHM1% 0.25W 11k5OHM1% 0.25W 1k0 OHM 5% 0.33W 1Ok OHM 5% 0.33W 1kO OHM 5°ßi 0.33W 1k0 OHM 5% 0.33W 1Ok OHM 5% 0.33W 27k OHM 5% 0.33W 1k5 OHM 5% 0.33W 1k5 OHM 5°io 0.33W 2k0 OHM 5% 0.5W 3k9 OHM 5% 0.33W 3k3 OHM 5% 0.33W 3k3 OHM 5% 0.33W 1M OHM 5°ßi 0.33W 10k OHM 5% 0.33W 1kO OHM 5% 0.33W 68k OHM 5% 0.33W 6k8 OHM 5% 0.33W 1Ok OHM 5°io 0.33W 6k8 OHM 5% 0.33W 1k0 OHM 5% 0.33W 10k OHM 5% 0.33W 1k0 OHM 5% 0.33W 4k7 OHM 5°ßi 0.33W 2k7 OHM 5% 0.33W 1OOk OHM 5% 0.33W 4k7 OHM 5% 0.33W 39 OHM 5% 0.33W 10 OHM 5°ßi 0.33W 1M OHM 5% 0.33W 100 OHM 5% 0.33W 100 OHM 5% 0.33W 30k OHM 5% 0.33W 1kO OHM 5°ßi 0.33W 30k OHM 5% 0.33W 1M OHM 5% 0.33W 10 OHM 5% 0.33W 1k0 OHM 5% 0.33W 1k5 OHM 5°ßi 0.33W 1k5 OHM 5% 0.33W 2k0 OHM 5% 0.5W 82 OHM 5% 0.33W 1k5 OHM 5% 0.33W 47m OHM 5°io 0.6W 47m OHM 5% 0.6W 47m OHM 5% 0.6W 47m OHM 5% 0.6W 47m OHM 5% 0.6W 4k7 OHM 5°ßi 0.33W 3:1:1 MCT7815-MC7815-LM340T-15 LM358N LM358N
PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS BOURNS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS BOURNS PHILIPS PHILIPS MODULOHM llS MODULOHM l/S MODULOHM l/S MODULOHM l/S MODULOHM l/S PHILIPS SCHAFFNER MOTOROLA TEXAS TEXAS
TYPE ( S4014 DH/MH/NM) S4014BH ( S4014 DH/MH/NM ) BC338-25 BC547B BC547B BC547B BC547B BC5478 BC5478 2322 157 11153 2322 157 11153 2322 187 73102 2322 187 73103 2322 187 73102 2322 187 73102 2322 187 73103 2322 187 73273 2322 187 73152 2322 187 73152 3386P-1-202-11 2322 187 73392 2322 187 73332 2322 187 73332 2322 187 73105 2322 187 73103 2322 187 73102 2322 187 73683 2322 187 73682 2322 187 73103 2322 187 73682 2322 187 73102 2322 187 73103 2322 187 73102 2322 187 73472 2322 187 73272 2322 187 73104 2322 18773472 2322 187 73399 2322 187 73109 2322 187 73105 2322 187 73101 2322 187 73101 2322 187 73303 2322 18773102 2322 187 73303 2322 187 73105 2322 187 73109 2322 187 73102 2322 187 73152 2322 187 73152 3386P-1-202-11 2322 187 73829 2322 187 73152 98247l47U-J-Ml-A-1 98247/47U-J-Ml-A-1 98247/47U-J-Ml-A-1 98247/47U-J-Ml-A-1 98247/47U-J-Ml-A-1 2322 187 73472 IT244 MCT7815CT (MCT7815Bl) LM358P LM358P
PART NO.
29.930 28.058 28.067 28.067 28.067 28.067 28.067 28.067 02.230 02.230 02.472 02.496 02.472 02.472 02.496 02.506 02.476 02.476 07.887 02.486 02.484 02.484 02.544 02.496 02.472 02.516 02.492 02.496 02.492 02.472 02.496 02.472 02.488 02.482 02.520 02.488 02.438 02.424 02.544 02.448 02.448 02.507 02.472 02.507 02.544 02.424 02.472 02.476 02.476 07.887 02.446 02.476 06.233 06.233 06.233 06.233 06.233 02.488 22.000 31.090 31.100 31.100
9507
PAGE 6-3
PART VII
TECHNICAL MANUAL FOR BATTERY CHARGER UNIT (N2174) PART NO. 726440
CONTENTS
1 1.1 1.2
GENERAL INFORMATION INTRODUCTION PRINCIPLE OF OPERATION
1-1 1-1
2 2.1
INSTALLATION ELECTRICAL CONNECTIONS AND ASSEMBLING
2-1
3 3.1 3.2 3.3 3.4
SERVICE MAINTENANCE RECOMMENDED TEST EQUIPMENT TROUBLE SHOOTING PERFORMANCE CHECK FOR CHARGING LEAD-ACID BATTERIES NECESSARY CHECK AND ADJUSTMENT AFTER REPAIR (Lead-Acid) PERFORMANCE CHECK FOR CHARGING NICKEL CADMIUM BATTERIES NECESSARY CHECK AND ADJUSTMENT AFTER REPAIR (NiCd)
3.5 3.6 3.7
3-1 3-1 3-1 3-2 3-3 3-4 3-6 1-
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MECHANICAL DESCRIPTION MECHANICAL ASSEMBLING/ DISASSEMBLING AND UNITS LOCATION
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5 5.1 5.2 5.3
CIRCUIT DESCRIPTION AND SCHEMATIC DIAGRAMS MANUAL CONTROL (MODULE 1) PART NO. 626444 AUTOMATIC CONTROL (MODULE 2) PART NO. 626445 MAIN SCHEMATIC DIAGRAM N2174
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2 INSTALLATION
PART VII
2
INSTALLATION
2.1
ELECTRICAL CONNECTIONS AND ASSEMBLING
CONNECTION TO N2174 SINGLE 1
1
1
1
1
1
1
1
N2174 BATTERY CHARGER
1
1
1
1
1
1
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PAGE 2-1
PART VII
2 1NSTALLATl ON CONNECTION TO N2170 AND N2174
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PART VII
CONNECTION TO 2 X N2174
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BATTERY CHARGER II
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1 CAT 2 +VE 3 22V AC 4 22V AC 5 GTAl 6 GTA2 7 +IS 8 -IS 9 +TS 10 -TS 11 +VS 12 -vs 13 M!S 14
TO CONNECTION BOARD PIN PIN PIN PIN PIN PIN PIN PIN
1 +VS 2 -vs 3 26V 4 AUTO s +TS 6 -TS 7 HIS 8 MAN
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1 -BLOWER 2 +ELOWER
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PAGE 5-3
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PART VII
5.2 AUTOMATIC CONTROL (MODULE 2) PART NO. 626445 CONTROLLED REFERENCE VOLTAGE VCR The voltage regulator U1 produces a stable 15V supply for the on board circuits. To produce a reference voltage forthe outputvoltage regulation, a circuit is build around U3. This circuit is highly stable but is also changeable according to the charger application, which is determined by placing a strap in P2. Strap placed in P2 {TS-ON) means the temperature correction circuit around U2.1 is connected to the reference voltage regulator U3, which means the temperature sensor is connected to N2174. The reference voltage VCR will increase with decreasing temperature and visa versa. This causes the output trickle voltage and the upper level shift voltage to follow a temperature curve, which is characteristic of lead-acid batteries. The temperature coefficient of a 24 V lead-acid battery is approx. -48 mV per degree centigrade. This temperature correction circuit may be used if the battery is placed in extreme temperature environment. Strap placed in P3 (TS-OFF) means the temperature circuit is disconnected, but the charger is now in a normal condition for charging maintenance free lead-acid batteries. Strap placed in P4 (NiCd) means that the output voltage is higher and therefor is able to eh arge batteries of the Nickel-Cadmium type. Oepending on battery type the trickle voltage and the upper level shift voltage has to be adjusted. This is done by R39 and R63. FAULT-STOP lf the temperature sensor placed at the battery is short circuited or if the battery voltage is below approx. 4V, the circuit around U2.2 will shut down the automatic charge mode until the fault is removed. SYNCRONISED PULSE TRIGGER The circuit consisting of Q3, Q4, 011, 012 and C8 generates a line syncronised ramp voltage. This ramp is compared with the OC level from the current limiter U5.2 or from the voltage regulation circuit U5.1. This comparison is done by U4.1, which generate a pulse width modulated signal to control the SCR trigger pulses created by the astable multivibrator of Q5 and Q6. OUTPUTVOLTAGE REGULATION The U4.2 is a buffer for the remote voltage sense wires, which senses the battery voltage at the battery in order to cancel voltage lass in the cable between the charger and the battery. This circuit is protected against accidentally wrang connection of the remote sense wires. The output signal of U4.2 is led to the fault stop circuit U2.2, to the level shift circuit and to the error amplifier U5.1. The error amplifier compares the battery voltage to the reference voltage VCR to create a signal to control the duty cycle of the SCR trigger pulses, which again regulates the output voltage and the current to the battery. When the charger is in the trickle charge mode, the transistor Q8 is ON, which gives a constant output voltage, which can be adjusted by R39. When the charger is in charge mode the output voltage has to be higher to drive maximum current into the battery, this is done by turning off Q8. The state of Q8 is controlled by the level shift circuit around U7. This is called the MASTER configuration, where the strap of P5 is placed over pin 1 and pin 2 (MS position). lf it is required to control the output voltage by an other N2174 charger unit working in parallel, the strap of P5 is placed over pin 2 and pin 3 (SL position). This is called the SLAVE configuration. CURRENT LIMITER The current sense resistors R24-1 to R29-1 for the current limiter circuit U5.2 are placed on the manual control (module 1). The reference voltage for the current limiter comes from 029 and is compared to the current sense voltage from module 1. The current limiter can be adjusted by means of R63.
9509
PAGE 5-5
5 CIRCUIT DESCRIPTION AND SCHEMATIC DIAGRAMS
PART VII
LEVEL SHIFT CIRCUIT The output from U4.2 is led to the voltage follower and filter U6.1. When the battery voltage is exceeding the upper level, determined by R63, the comparator U6.2 goes high. This causes the gates U7 to turn off 09 and by R79 the 08 is turned on in order to reduce the output voltage of the charger to trickle charge level. When the battery voltage goes under the lower level, the comparator U6.2 goes low, which again turns off the 08 and the charger goes into charge mode and so on. The lower level is approx. 10% below the upper level. The gates U7 performs delay for the shifting time. When the charger has changed to one state, it stays there for 1O seconds before it can be changed back. This is to prevent transients to unstable the shifting from one state to the other. The LEO's is indicators to tell in what state the charger is working in. That might be useful when adjusting the level shiftwith R63. When in charge mode the 030 (marked CHARGE) is ON and when in trickle mode the 031 (marked TRICKLE) is ON. The 032 (marked ON) indicates that AC mains power is on.
PAGE 5-6
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PART VII
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PAGE 5-8
5 CIRCUIT DESCRIPTION AND SCHEMATIC DIAGRAMS
PART VII
AUTOMATIC CONTROL MODULE 2
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PAGE 5-9
PART VII
5 CIRCUIT DESCRIPTION AND SCHEMATIC DIAGRAMS
5.3 MAIN SCHEMATIC DIAGRAM N2174 6
7
8
9
0
4
0
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28224A
PAGE 5-10
FOR INPUT VOLTAGES OF 11 OV AC/ 127V AC THE FUSE F1-5 HAS TO BE CHANGED FROM 15A TO 25A (S.P. NUMBER 45.632)
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PART VII
6 PARTS LISTS BATTERY CHARGER UNIT 600W
HF SSB PROGRAMME
ECI A/S
0·0·26440
726440
POSITION
DESCRIPTION
MANUFACTOR
TYPE
VARIOUS VARIOUS VARIOUS VARIOUS VARIOUS VARIOUS VARIOUS -1 -2 8L1-5 C1-5
AC SUPPLY GABLE N2171/600 8LOWER GABLE N2171/600W INPUT CABLE N2174 PILOT WIRE N2174 INTERCONNECTION CÄ8LE 1 POLE FUSEHOLDER 1 POLE FUSEHOLDER MANUAL CONTROL (MODULE 1) AUTO CONTROL (MODULE 2) FAN 24VDC CAPACITOR ELECTROLYTIC
14 POLES L=45mm 342.014 FEP0311001 N2174 N2174 119x119x38mm 1OOOOuF -10/+50% 63VDC
ECI A/S ECI A/S ECI A/S ECI A/S 3M W!CKMANN SHURTER ECI A/S ECI A/S PAPST PHILIPS
526515 526516 528011 528012 56.020 78.393 78.423 626444 626445 60.100 14.870
C2-5
CAPACITOR ELECTROLYTIC
1OOOOuF -10/+50% 63VDC
PHILIPS
C3-5
CAPACITOR ELECTROLYTIC
10000uF-10l+50°b 63VDC
PHILIPS
C4-5 D1-5 D2-5 F1-5 F2-5 L1-5 Q1-5 Q2-5 TB1-5 TB2-5 TR1-5
CAPACITOR MKT DIODE RECTIFIER D0-5 DIODE RECTIFIER D0-5 FUSE FUSE CHOKE FIXED SCR 200Vp/63Arms SCR 200Vp/63Arms THERMAL 8REAKER THERMAL 8REAKER TRANSFORMER MAiNS
6u8F 10% 1OOVDC 200V/70ADC 70HF20 200V/70ADC 70HF20 15AM 06.3x32mm 5x20mm 500mA M 250V 2mH/30A 50Hz D0-65 50RIA20/8TW50-200 D0-65 50RIA20/8TW50-200 ON: 70 centigrade OFF: 90 centigrade 1k3VA N2174
PHILIPS INT.RECTIFIER INT.RECTIFIER LITTELFUSE WICKMANN* KOHSEL INT.RECTIFIER INT.RECTIFIER AIRPAX AIRPAX KOHSEL
3-0-26515 3-0-26516 0-0-28011 0-0-28012 3-0-26082A 342.014 FEP031 1001 5-0-26444C 4-0-264448 5-0-26445B / 4-0-26445D 4124 KX 2222 050 68103 & 4322 043 05581 & 4322 043 05561 2222 050 68103 & 4322 043 05581 & 4322 043 05561 2222 050 68103 & 4322 043 05581 & 4322 043 05561 2222 373 21685 70HF20 (30,40,-,160) 70HF20 (30,40,-, 160) 311015 19201-RP480514 96/58-SP5 50RIA20(40,60,80, 100, 120) 50RIA20(40,60,80, 100, 120) 67F070 67L090 Ul120/60-SP11
N2174
ECI A/S
5·0·26444C 4·0·264448
626444
MANUFACTOR
626444-C8 TYPE
ERO ELNA PHILIPS ERO KCK ELNA THOMSON THOMSON THOMSON-CSF PHILIPS PHILIPS THOMSON THOMSON THOMSON THOMSON-CSF PHILIPS TEXAS PHILIPS WICKMANN ECI ALS ECI A/S MO LEX 3M MO LEX MO LEX MOTOROLA MOTOROLA MOTOROLA PHILIPS* PHILIPS PHILIPS
MKT 1826-447/06 6-G RJ2-63-V-101-M-F 2222 370 79104 MKT 1826-510/06 4-G RT-HE80 SK CH 101 J RJ3-50-471-M-F 1N4002 (03/04/05/06/07) 1N4002 (03/04/05/06/07) 8ZV47C20 BZX79C5V1 8ZX79C18 1N4002 (03/04/05/06/07) 1N4002 (03/04/05/06/07) 1N4002 (03/04/05/06/07) BZV47C56 8ZX79C30 TL431CP 8ZX79C15 19 195 2AT 1-0-25860 1-0-25860 39-28-1123 3598-B002 / 7614-6002 JL 39-28-1083 39-28-1023 2N2369A 2N4871 IRF540 8DX47 8C5478 2322 19413102
MANUAL CONTROL (MODULE 1)
POSITION
DESCRIPTION
CH C2-1 C3-1 C4-1 C5-1 C6-1 D1-1 D2-1 D3-1 D4-1 D5-1 D6-1 D7-1 D8-1 D9-1 D10-1 D11-1 D12-1 FH P1-1 P2-1 P3-1 P4-1 P5-1 P6-1 Q1-1 Q2-1 Q3-1 Q4-1 Q5-1 RH
CAPACITOR MKT CAPACITOR ELECTROLYTIC CAPACITOR MKT CAPACITOR MKT CAPACITOR CERAMIC CAPACITOR ELECTROLYTIC DIODE RECTIFIER DIODE RECTIFIER DIODEZENER DIODEZENER DIODEZENER DIODE RECTIFIER DIODE RECTIFIER DIODE RECTIFIER DIODEZENER DIODEZENER DIODE SHUNT REGULATOR DIODEZENER FUSE CONNECTION ELEMENT CONNECTION ELEMENT MULTIPLUG PLUG MULTIPLUG PLUG 2POLES TRANSISTOR RF SWITCH TRANSISTOR UNIJUNCTION TRANS.POW.MOSFET N-CHANN. TRANSISTOR TRANSISTOR AF RESISTOR PMF
470nF 20% 63VDC 1OOuF -20/+50% 63VDC 1OOnF 5% 63VDC 1uF 5% 63VDC 10012F 5°b NPO 50VDC 470uF -20/+50% 40VDC 1N4002 1OOV/1 A 1N4002 1OOV/1 A 20V 5% 5.1 V 5°b 0.4W 8ZX79C5V1 18V 5% 0.4W 8ZX79C18 1N4002 1OOV/1 A 1N4002 1OOV/1 A 1N4002 1OOV/1 A 56V 5°b 30V 5% 0.4W 8ZX79C30 PROGRAMMA8LE TL431 C 15V 5% 0.4W 8ZX79C15 2AT 250V 5x20mm FOR M5 SCREW FOR M5 SCREW 2x6 POLES PC8 VERSION 2x7 POLES 2x4 POLES PC8 VERSION 2N2369A 2N4871 100V/27A/85m0HM IRF540 8D680 8C5478 NPN T0-92 1k0 OHM 5%2W
PART NO.
14.870 14.870 11.084 25.166 25.166 45.630 45.513 20.257 29.940 29.940 44.056 44.075 22.188
PART NO. 11.188 14.620 11.135 11.190 15.136 14.649 25.100 25.100 26.772 26.527 26.564 25.100 25.100 25.100 26.788 26.578 26.997 26.561 45.508 225860 225860 78.221 78.254 78.218 78.215 28.315 29.810 29.402 29.338 28.067 04.200
9507
PAGE 6-1
PART VII
6 PARTS LISTS POSITION
DESCRIPTION
R2-1 R3-1 R4-1 R5-1 R6-1 R7-1 R8-1 R9-1 R10-1 R1H R12-1 R13-1 R14-1 R15-1 R16-1 R17-1 R18-1 R19-1 R20-1 R21-1 R22-1 R23-1 R24-1 R25-1 R26-1 R27-1 R28-1 R29-1 R30-1 R3H RE1-1 RE2-1 TRH
RESISTOR MF RESISTOR MF PRESET CERMET RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR RESISTOR MF RESISTOR MF RELAY RELAY TRANSFORMER
AUTO CONTROL (MODULE 2) POSITION
DESCRIPTION
C1-2 C2-2 C3-2 C4-2 C5-2 C6-2 C7-2 C8-2 C9-2 C10-2 C11-2 C12-2 C13-2 C14-2 C15-2 C16-2 C17-2 C18-2 C19-2 C20-2 D1-2 D2-2 D3-2 D4-2 D5-2 D6-2 D7-2 D8-2 D9-2 D10-2 D11-2
CAPACITOR ELECTROLYTIC CAPACITOR ELECTROLYTIC CAPACITOR MKT CAPACITOR MKT CAPACITOR ELECTROLYTIC CAPACITOR ELECTROLYTIC CAPACITOR MKT CAPACITOR MKT CAPACITOR MKT CAPACITOR MKT CAPACITOR POLYPROPYLENE CAPACITOR POLYPROPYLENE CAPACITOR MKT CAPACITOR MKT CAPACITOR MKT CAPACITOR MKT CAPACITO R ELECTROLYTIC CAPACITO R ELECTROLYTIC CAPACITOR ELECTROLYTIC CAPACITOR ELECTROLYTIC DIODE RECTIFIER DIODE RECTIFIER DIODE RECTIFIER DIODE RECTIFIER DIODE RECTIFIER DIODE RECTIFIER DIODE HIGH SPEED DIODE RECTIFIER DIODE HIGH SPEED DIODE HIGH SPEED DIODE HIGH SPEED
MANUFACTOR
TYPE
33k OHM 5% 0.33W 12k OHM 5% 0.33W 5k0OHM10% 0.5W 12k OHM 5% 0.33W 220k OHM 5°ß> 0.33W 6k8 OHM 5% 0.33W 8k2 OHM 5% 0.33W 270 OHM 5% 0.33W 47 OHM 5% 0.33W 470 OHM 5°ß> 0.33W 470 OHM 5% 0.33W 470 OHM 5% 0.33W 470 OHM 5% 0.33W 1kO OHM 5% 0.4W 3k3 OHM 5°ß> 0.33W 47 OHM 5% 0.33W 1k8 OHM 5% 0.33W 10k OHM 5% 0.33W 39k2 OHM 1% 0.6W 3k92 OtlM 1°ß> 0.6W 4k7 OHM 5% 0.33W 10k OHM 5% 0.33W 47m OHM 5% 0.6W 47m OHM 5% 0.6W 47m OHM 5°ß> 0.6W 47m OHM 5% 0.6W 47m OHM 5% 0.6W 4_7m OHM 5% 0.6W 2k67 OHM 1% 0.25W 226 OHM 1°ß> 0.25W 24VDC 2SH. 2A 24VDC 2SH. 2A 3:1:1
PHILIPS PHILIPS BOURNS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS MODULOHM l/S MODULOHM l/S MODULOHM llS MODULOHM l/S MODULOHM l/S MODULOHM l/S PHILIPS PHILIPS OMRON OMRON SCHAFFNER
2322 187 73333 2322 187 73123 3386P-1-502 2322 187 73123 2322 187 73224 2322 187 73682 2322 187 73822 2322 187 73271 2322 187 73479 2322 18773471 2322 187 73471 2322 187 73471 2322 187 73471 2322 181 53102 2322 187 73332 2322 187 73479 2322 187 73182 2322 187 73103 2322 156 13923 2322 156 13922 2322 187 73472 2322 187 73103 98247/47U-J-Ml-A-1 98247/47U-J-Ml-A-1 98247l47U-J-Ml-A-1 98247/47U-J-Ml-A-1 98247/47U-J-Ml-A-1 98247/47U-J-Ml-A-1 2322 157 12672 2322 157 12261 G5V-2-24 VDC G5V-2-24 VDC IT244
N2174
ECI AIS
5·0·264458 ! 4·0·264450
MANUFACTOR
TYPE
ELNA ELNA PHILIPS PHILIPS ELNA ELNA PHILIPS ERO ERO ERO ERO ERO PHILIPS ERO ERO ERO ELNA ELNA ELNA ELNA THOMSON THOMSON THOMSON THOMSON THOMSON THOMSON PHILIPS THOMSON PHILIPS PHILIPS PHILIPS
RJ3-50-471-M-F RJ2-35-V-1 OO-M-T34(T58) 2222 370 79104 2222 370 79104 RJ2-25-V-470-M-F1 RJ2-25-V-470-M-F1 2222 370 78224 MKT 1826-447/06 6-G MKT1818 MKT1818 KP 1830-210/01-4-GW KP 1830-210/01-4-GW 2222 370 79104 MKT 1826-510/06 4-G MKT 1826-51 Ol06 4-G MKT 1826-510/06 4-G RJ2-35-V-1 OO-M-T34(T58) RJ2-35-V-1 OO-M-T34(T58) RJ2-35-V-100-M-T34(T58) RJ2-35-V-1 OO-M-T34(T58) 1N4002 (03/04/05/06/07) 1N4002 (03/04/05/06/07) 1N4002 (03/04/05/06/07) 1N4002 (03/04/05/06/07) 1N4002 (03l04l05l06l07) 1N4002 (03/04/05/06/07) 1N4448 1N4002 (03/04/05/06/07) 1N4448 1N4448 1N4448
470uF -20/+50% 40VDC 1OuF 20% 35VDC 1OOnF 5% 63VDC 1OOnF 5% 63VDC 47uF 20°ß> 25VDC 47uF 20% 25VDC 220nF 10% 63VDC 470nF 20% 63VDC 15nF 5% 250V 15nF 5°lo 250V 1nF 5% 10VDC 1nF 5% 10VDC 1OOnF 5% 63VDC 1uF 5% 63VDC 1uF 5°ß> 63VDC 1uF 5% 63VDC 1OuF 20% 35VDC 1OuF 20% 35VDC 1OuF 20% 35VDC 1OuF 20°ß> 35VDC 1N4002 1OOV/1 A 1N4002 1OOV/1 A 1N4002 1OOV/1 A 1N4002 1OOV/1 A 1N4002100Vl1A 1N4002 1OOV/1 A 1N4448 1N4002 1OOV/1 A 1N4448 1N4448 1N4448
PART NO. 02.508 02.498 07.888 02.498 02.528 02.492 02.494 02.458 02.440 02.464 02.464 02.464 02.464 01.200 02.484 02.440 02.478 02.496 03.439 03.409 02.488 02.496 06.233 06.233 06.233 06.233 06.233 06.233 02.209 02.213 21.327 21.327 22.000
626445 PART NO. 14.649 14.512 11.135 11.135 14.524 14.524 11.095 11.188 11.170 11.170 13.398 13.398 11.135 11.190 11.190 11.190 14.512 14.512 14.512 14.512 25.100 25.100 25.100 25.100 25.100 25.100 25.147 25.100 25.147 25.147 25.147 9507
PAGE 6-2
PART VII
6 PARTS LISTS MANUFACTOR
TYPE
1N4448 1N4448 1N4448 1N4448 1N4448 2V7 5% 0.4W BZX79C2V7 18V 5% 0.4W BZX79C1 8 1N4002 1OOV/1 A 1N4002 1OOV/1 A 1N4002 1OOVl1 A 1N4448 1N4448 1N4448 1N4448 1N4448 1N4448 1N4448 5.1 V 5% 0.4W BZX79C5V1 03mm RED LOW CURRENT 03mm RED LOW CURRENT 03mm RED LOW CURRENT 2x7 POLES 1/10" SILSO.PINS 2 POLES
PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS THOMSON THOMSON THOMSON PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS H.P. H.P. H.P. 3M AMP
PLUG
1l10" SIL SQ.PINS 2 POLES
AMP
P4-2
PLUG
1/1011 SIL SO.PINS 2 POLES
AMP
P5-2 Q1-2 02-2 03-2 04-2 05-2 Qß-2 07-2 08-2 09-2 R1-2 R2-2 R3-2 R4-2 R5-2 R6-2 R7-2 R8-2 R9-2 R10-2 R11-2 R12-2 R13-2 R14-2 R15-2 R16-2 R17-2 R18-2 R19-2 R20-2 R21-2 R22-2 R23-2 R24-2 R25-2 R26-2 R27-2 R28-2 R29-2 R30-2 R31-2 R32-2 R33-2
PLUG TRANSISTOR AF TRANSISTOR AF TRANSISTOR AF TRANSISTOR AF TRANSISTOR AF TRANSISTOR AF TRANSISTOR AF TRANSISTOR AF TRANSISTOR AF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR PMF RESISTOR MF
1/10" SIL SO.PINS 3 POLES BC5478 NPN T0-92 BC5478 NPN T0-92 BC5478 NPN T0-92 BC5478 NPN T0-92 BC5478 NPN T0-92 BC5478 NPN T0-92 BC338-25 NPN T0-92 NPN BC639 T0-92 NPN BC639 T0-92 10k OHM 5% 0.33W 10k OHM 5°b 0.33W 3k3 OHM 5% 0.33W 681 OHM 1% 0.25W 1k78OHM1% 0.25W 22k OHM 5% 0.33W 1k0 OHM 5°b 0.33W 5k11 OHM 1% 0.25W 5k90 OHM 1% 0.25W 2k32 OHM 1% 0.25W 226 OHM 1% 0.25W 100k OHM 5°~ 0.33W 62k OHM 5% 0.33W 33k OHM 5% 0.33W 1Ok OHM 5% 0.33W 1k0 OHM 5% 0.33W 10k OHM 5°dJ 0.33W 1k0 OHM 5% 0.33W 10k OHM 5% 0.33W 27k OHM 5% 0.33W 1M OHM 5% 0.33W 10k OHM 5°b 0.33W 1k0 OHM 5% 0.33W 6k8 OHM 5% 0.33W 6k8 OHM 5% 0.33W 1k0 OHM 5% 0.33W 4k7 OHM 5°b 0.33W 2k7 OHM 5% 0.33W 39 OHM 5% 0.33W 470 OHM 5% 0.33W 470 OHM 5% 0.33W 1kO OHM 5°b 2W 47k OHM 5% 0.33W
AMP PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS
1N4448 1N4448 1N4448 1N4448 1N4448 BZX79C2V7 BZX79C18 1N4002 (03/04/05/06/07) 1N4002 (03/04/05/06/07) 1N4002 (03l04l05/06l07) 1N4448 1N4448 1N4448 1N4448 1N4448 1N4448 1N4448 BZX79C5V1 HLMP-K150-0PTION 002 HLMP-K150-0PTION 002 HLMP-K150-0PTION 002 3598-6002 / 7614-6002 JL G-826629-2 (G-826647-2) G-826629-2 (G-826647-2) G-826629-2 (G-826647-2) G-826629-3 (0-826647-3) BC5478 BC5478 BC5478 BC5478 BC5478 BC5478 BC338-25 BC639 BC639 2322 187 73103 2322 187 73103 2322 187 73332 2322 157 16811 2322 15711782 2322 187 73223 2322 187 73102 2322 157 15112 2322 157 15902 2322 157 12322 2322 157 12261 2322 187 73104 2322 187 73623 2322 187 73333 2322 187 73103 2322 18773102 2322 187 73103 2322 187 73102 2322 187 73103 2322 187 73273 2322 187 73105 2322 187 73103 2322 187 73102 2322 187 73682 2322 187 73682 2322 187 73102 2322 187 73472 2322 187 73272 2322 187 73399 2322 187 73471 2322 18773471 2322 19413102 2322 187 73473
POSITION
DESCRIPTION
D12-2 D13-2 D14-2 D15-2 D16-2 D17-2 D18-2 D19-2 D20-2 D21-2 D22-2 D23-2 D24-2 D25-2 D26-2 D27-2 D28-2 D29-2 D30-2 D31-2 D32-2 P1-2 P2-2
DIODE HIGH SPEED DIODE HIGH SPEED DIODE HIGH SPEED DIODE HIGH SPEED DIODE HIGH SPEED DIODEZENER DIODE ZENER DIODE RECTIFIER DIODE RECTIFIER DIODE RECTIFIER DIODE HIGH SPEED DIODE HIGH SPEED DIODE HIGH SPEED DIODE HIGH SPEED DIODE HIGH SPEED DIODE HIGH SPEED DIODE HIGH SPEED DIODE ZENER DIODE LIGHT EMITTING DIODE LIGHT EMITTING DIODE LIGHT EMITTING PLUG PLUG
P3-2
PART NO. 25.147 25.147 25.147 25.147 25.147 26.506 26.564 25.100 25.100 25.100 25.147 25.147 25.147 25.147 25.147 25.147 25.147 26.527 25.662 25.662 25.662 78.254 78.322 78.322 78.322 78.323 28.067 28.067 28.067 28.067 28.067 28.067 28.058 28.120 28.120 02.496 02.496 02.484 02.223 02.205 02.504 02.472 02.228 02.220 02.225 02.213 02.520 02.515 02.508 02.496 02.472 02.496 02.472 02.496 02.506 02.544 02.496 02.472 02.492 02.492 02.472 02.488 02.482 02.438 02.464 02.464 04.200 02.512
9507
PAGE 6-3
PART VII
6 PARTS LISTS POSITION
DESCRIPTION
R34-2 R35-2 R36-2 R37-2 R38-2 R39-2 R40-2 R41-2 R42-2 R43-2 R44-2 R4S-2 R46-2 R47-2 R48-2 R49-2 R50-2 R51-2 R52-2 R53-2 R54-2 R55-2 R56-2 R57-2 R58-2 R59-2 R60-2 R61-2 R62-2 R63-2 R64-2 R65-2 R66-2 R67-2 R68-2 R69-2 R70-2 R71-2 R72-2 R73-2 R74-2 R75-2 R76-2 R77-2 R78-2 R79-2 R80-2 R81-2 R82-2 TR1-2 U1-2 U2-2 U3-2 U4-2 U5-2 U6-2 U7-2
RESISTOR PMF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF PRESET CERMET RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF PRESET CERMET RESISTOR MF RESISTOR MF PRESET CERMET RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF TRANSFORMER POS. VOLTAGE REG. 15V/1A DUAL OP AMP VOLTAGE REG. ADJUSTABLE DUAL OP AMP DUAL OPAMP DUAL OP AMP QUAD 2-INP.NAND SCHM.TRI
1kOOHM 5%2W 47k OHM 5% 0.33W 12k OHM 5% 0.33W 12k OHM 5% 0.33W 2k7 OHM 5°&i 0.33W 5k0 OHM 10% 0.5W 33k OHM 5% 0.33W 18k OHM 5% 0.33W 3k3 OHM 5% 0.33W 3k3 OHM 5°&i 0.33W 10k OHM 5% 0.33W 68k OHM 5% 0.33W 4k7 OHM 5% 0.33W 4k7 OHM 5% 0.33W 4k7 OHM 5°&i 0.33W 4k7 OHM 5% 0.33W 1OOk OHM 5% 0.33W 100 OHM 5% 0.33W 1M OHM 5% 0.33W 30k OHM 5°Lo 0.33W 30k OHM 5% 0.33W 1k0 OHM 5% 0.33W 1k0 OHM 5% 0.33W 1OOHM 5% 0.33W 1k5 OHM 5°&i 0.33W 1k5 OHM 5% 0.33W 2k0 OHM 5% 0.5W 82 OHM 5% 0.33W 1k5 OHM 5% 0.33W 5k0 OHM 1OO&i 0.5W 2k2 OHM 5% 0.33W 33k OHM 5% 0.33W 68k OHM 5% 0.33W 18k OHM 5% 0.33W 68k OHM 5°&i 0.33W 68k OHM 5% 0.33W 270k OHM 5% 0.33W 10k OHM 5% 0.33W 1M2 OHM 5% 0.33W 1Ok OHM 5°Lo 0.33W 1M2 OHM 5% 0.33W 10k OHM 5% 0.33W 1M2 OHM 5% 0.33W 1Ok OHM 5% 0.33W 10k OHM 5°&i 0.33W 2k7 OHM 5% 0.33W 2k2 OHM 5% 0.33W 2k2 OHM 5% 0.33W 2k2 OHM 5% 0.33W 3:1:1 MCT7815-MC7815-LM340T-15 LM358N lo=0.1A LM317L LM358N LM358N LM358N MC14093BCP
MANUFACTOR
TYPE
PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS BOURNS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS BOURNS PHILIPS PHILIPS BOURNS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS SCHAFFNER MOTOROLA TEXAS TEXAS TEXAS TEXAS TEXAS MOTOROLA*
2322 194 13102 2322 187 73473 2322 187 73123 2322 187 73123 2322 187 73272 3386P-1-502 2322 187 73333 2322 187 73183 2322 187 73332 2322 187 73332 2322 18773103 2322 187 73683 2322 187 73472 2322 187 73472 2322 187 73472 2322 187 73472 2322 187 73104 2322 187 73101 2322 187 73105 2322 187 73303 2322 187 73303 2322 187 73102 2322 187 73102 2322 187 73109 2322 187 73152 2322 187 73152 3386P-1-202-11 2322 187 73829 2322 187 73152 3386P-1-502 2322 187 73222 2322 187 73333 2322 187 73683 2322 187 73183 2322 187 73683 2322 187 73683 2322 187 73274 2322 187 73103 2322 187 73125 2322 187 73103 2322 187 73125 2322 187 73103 2322 187 73125 2322 187 73103 2322 187 73103 2322 187 73272 2322 187 73222 2322 187 73222 2322 187 73222 IT244 MCT7815CT (MCT7815BT) LM358P TL317CLP LM358P LM358P LM358P MC14093BCP
PART NO. 04.200 02.512 02.498 02.498 02.482 07.888 02.508 02.502 02.484 02.484 02.496 02.516 02.488 02.488 02.488 02.488 02.520 02.448 02.544 02.507 02.507 02.472 02.472 02.424 02.476 02.476 07.887 02.446 02.476 07.888 02.480 02.508 02.516 02.502 02.516 02.516 02.530 02.496 02.546 02.496 02.546 02.496 02.546 02.496 02.496 02.482 02.480 02.480 02.480 22.000 31.090 31.100 31.145 31.100 31.100 31.100 33.300
9507
PAGE 6-4
AT2112
TECHNICAL MANUAL FOR AERIAL COUPLER AT2112 PART NO. 802112
CONTENTS
1 1.1 1.2
1.3
2 2.1 2.2
2.3 3 3.1
3.2 3.3 3.4
3.5
4 4.1
GENERAL INFORMATION INTRODUCTION PRINCIPLE OF OPERATION ANDBLOCK DIAGRAM TECHNICAL DATA
INSTALLATION DIMENSIONS AND DRILLING PLAN ELECTRICAL CONNECTION AND ASSEMBLING AERIAL AND GROUND
SERVICE MAINTENANCE ALIGNMENT INSTRUCTIONS PROPOSAL FOR NECESSARY MEASURING INSTRUMENTS TROUBLE SHOOTING FUNCTION CHECK
MECHANICAL DESCRIPTION MECHANICAL ASSEMBLING./ DISASSEMBLING AND UNITS LOCATION
1-1 1-1 1-1
2-1 2-2
2-3
3-1 3-1 3-1 3-1 3-1
C\J ,..... ,.....
4-1
C\J
~I
a: w _J
5
5.1 5.2
CIRCUIT DESCRIPTION AND SCHEMATIC DIAGRAMS AERIAL CURRENT DETECTOR (MODULE 1) PART NO. 626641 MAIN SCHEMATIC DIAGRAM AT2112
a..
5-1 5-5
:::::>
0
ü
_J
<(
6
PARTS LISTS
a: w <( a:
0
LL _J
<(
::::>
z
<(
~ _J
<(
ü
z
I
ü
w
1-
,... ,...
C\I
C'\I
1-
....... :::>
"'-
-o _a. ·Q)
0
~(i;
-> >-o
«s E (/) Q) (/)
.....
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Oo a>-
c
.!:!.? 1 1 1
4~0-27535A
L___________ _
_ _ _ _ _J
PAGE 2-1
2 INSTALLATl ON
AT2112
2.2 ELECTRICAL CONNECTION AND ASSEMBLING GABLE MOUNTING DETAILS FOR AT2112
Outer screen not to be grounded inner screen must be grounded
~--'-<01
~
0
Triaxialcable
0 ~---'-<
0 0
Multicable
0
Tol m
e used for extra lticable when length Ion er than 200 m.
28487
MULTIGABLE: Lead 9-16 incl.tobe connected on this side. Lead 1-8 ind. tobe connected on rear side. The numbers in plug for AT2112 correspond with the numbers on the terminal block at the connection board in question (control 1, control 2, etc.).
MULTIGABLE:
Max. diameter 0 14.5 mm.
length 1 - 100 m 100 - 200 m
type 16 X 0.5° 18x0.5° Terminal 15 have 3 leads in parralel.
WIRE STRIPPING FOR MULTIGABLE.
WIRESTRIPPING FORTRIAXIAL GABLE H1213. 65mm
~
18.00
55mm 30mm 1
-
5mm
_
1
1
1 -
~
28494
Zake sure that lnsuiation is free.
28495
PAGE 2-2
1
AT2112
2 INSTALLATION
2.3 AERIAL AND GROUND AERIAL Most important for good communication is the aerial. The best efficiency of the aerial will be with the aerial coupler AT2112 mounted outdoors, close to the footpoint of the aerial and the aerial placed as high and free as possible. The aerial coupler AT2112 has to be grounded carefully. AERIAL LENGTH Max. length 16 meters, min. length 9 meters. The aerial length is measured from the insulator on AT2112 to the top of the aerial. lf the transmitter tias to work mainly on frequencies below 4 MHz a total aerial length of 15 meters is recommended. lf the transmitter has to work mainly on frequencies higher than 4 MHz an 8.5 meters whip aerial is recommended. GROUND The grounding points on AT2112 are the four mounting foots. lt is must important that these are in god contact with the ground, eg. the wheel house. AT2112 has to be grounded at the footpoint of the aerial. lf a metal wheel house, weid up a pillar for AT2112 and bolt it to the pillar. This way you get the best ground for your antenna system.
lf a wooden or fibre glass boat, connect all accessible metal parts together and connect them to the aerial coupler with a copper strip (100 x 0.5 mm), making the copper strip as short as possible. You can also make an artificial ground under the aerial coupler as shown in example 5. Example 1. AT2112 mounted on top of a wheel house with a whip aerial.
Whip aerial 9m
AT2112 has to be grounded through the two lower mounting holes.
4-0-25234
PAGE 2-3
AT2112
2 INSTALLATION Example 2. AT2112 mounted on top of a wheel house with wire aerial.
lnsu/afor eg. H23 Strain rei/;ef
4-0-25235
Example 3. AT2112 mounted on top or a mast.
AT 2112 has tobe grounded to the mast if a meta! mast. lf the mast is higher than 8 meters, then the coax cable works as ground and acceptable performance will be obtained. lf the mast is less than 8 meters, then a copper strip (100 x 0.5 mm) has to connected from AT2112 to ground.
PAGE 2-4
Aerial C.Oup/er h.
AT2112
2 INSTALLATION Example 4. AT2112 mounted on a sailing ship.
lnsulafor
ef).
H23
Wire aeria.I lnsu/afor eg. H23
Slrain reilief
Aerial
cou /er
4-0-25237
AT2112 has to be grounded to the metal handrail or other metal parts.
PAGE 2-5
AT2112
2 INSTALLATION
Example 5. AT2112 mounted on top of building.
Top co.pacilance to ovoid cmck/ing noice (Rr:ceiving)
9m whip aerial Hain fransmission
direc.tion ----~
Aerial coup/er musf be grounded to the mela/ plaJe.
Heia/ plale fasfened effedive~ fo lhe roof
Min. 16 cu.sfn°M fasfened lo fhe roof and effeclivel!J declrical connecfed to lhe fflelal plat.!. Cu. slrips fo be min 50( 1mm. 4-0-25239
PAGE 2-6
AT2112
3
SERVICE
3-1
3.1
MAINTENANCE
3-1
3.2
ALIGNMENT INSTRUCTIONS
3-1
3.3
PROPOSAL FOR NECESSARY MEASURING INSTRUMENTS
3-1
3.4
TROUBLE SHOOTING
3-1
3.5
FUNCTION CHECK
3-1
AT2112
3 SERVICE 3.1 MAINTENANCE PREVENTIVE MAINTENANCE lf the HF SSB system has been installed properly the maintenance can, dependent on the environments and working hours, be reduced to a performance check at inteNals, not exceeding 12 months. A complete performance check is enclosed in this manual, chapter 3.5. PERFORMANCE CHECK. lnspection of the antenna, cables, and plugs for mechanical defects, salt deposits, corrosion, and any foreign bodies shall be done at regular intervals not exceeding 12 months. Along with each ~F SSB system test sheets are delivered in which all the measurements made in the test department of the factory, are listed. lf the control mesurings made in the service workshop should not show the same values as those listed in the test sheet, the set must be adjusted as specified in the parts concerning the units in question.
3.2 ALIGNMENT INSTRUCTIONS INTRODUCTION The measuring values indicated in chapter 5. CIRCUIT DESCRIPTION AND SCHEMATIC DIAGRAMS are typical values and as indicated it will be necessary to use instruments in absolute conformity with the below list:
3.3 PROPOSAL FOR NECESSARY MEASURING INSTRUMENTS Tone Generator type PM5107 Electronic Multimeter type PM2505 RF Directional Wattmeter model 43 Oscilloscope type PM321 Dummy load 50 ohm/600W Power supply 21-32V,
PHILIPS PHILIPS BIRD PHILIPS 50A 1OOA
( 600W transmitter) (1200W transmitter)
3.4 TROUBLE SHOOTING Trouble shouting in a high power circuit where high voltage are preset, can normally be done by looking into the circuit, and spot the defective component. Only if it is one of the relays or semiconductors that are defective, you have to make measurements.
3.4.1 CHECKS OF RELAYS To check the relays, AT2112 must be connected to the transmitter. Select serve programme SP-30-0 to SP-30-9 and SP-31-0 to SP-31-4, please see part 1 paragraph 3.8.2. The service programme will enable you to activate each relay in the aerial coupler, so you can see if it works.
3.4.2 CHECK OF THE TUNE MOTOR. Select service programme SP-32-1 see part 1 paragraph 3.8.2, and check that the tune motor are running with low speed. Select SP-32_2, and check that the tune motor are running full speed. Select SP-32-0, and check that the tune motor stops.
PAGE 3-1
3 SERVICE
AT2112
3.4.3 CHECK OF THE-180° PULSE CIRCUIT. Select SP-32-1 and connect a oscilloscope to P3 on the aerial detector module (1) (chassis as reference), and check that it goes high once every turn of the tune motor.
3.5 FUNCTION CHECK To perform a function check, it is necessary to have a complete station, and it must be connected to a suitable aerial. Then you must perform the function check described in part 1 paragraph 3.7.
PAGE 3-2
AT2112
4 4.1
4-1
MECHANICAL ASSEMBLING / DISASSEMBLING AND UNITS LOCATION
4-1
4 MECHANICAL DESCRIPTION 4.1
AT2112
MECHANICAL ASSEMBLING/ DISASSEMBLING AND UNITS LOCATION
RE1
f
RE12
AERIAL CURRENT DETECTOR (1)
501134
PAGE 4-1
AT2112
5 5.1
AERIAL CURRENT DETECTOR (MODULE 1) PART NO. 626641
5-1
5.2
MAIN SCHEMATIC DIAGRAM AT2112
5-1
9509
AT2112
5 CIRCUIT DESCRIPTION AND SCHEMATIC DIAGRAMS 5.1 AERIAL CURRENT DETECTOR (1) This module contains there main circuits: 1. Aerial current detector 2. 180° pulse circuit. 3. RF switching circuit.
5.1.1 AERIAL CURRENT DETECTOR The current to the aerial is feed trough TR2. On the secondary side of TR2 there will be a voltage proportional to the aerial current. This voltage is rectified by D2 and C3, and feed to the TXprocessor.
5.1.2 180° PULSE CIRCUIT When the motor is running, current flows trough the light emitting diode of OC1, and the detector transistor is turned on, and thus 01 will be on, giving low level on P3. For every turn the light from the light emitting diode is cut oft mechanically, causing the detector transistor of OC1 to turn oft, and thus 01 will be off, giving a high level at P3. This pulse is used to determine when to change the relay settings.
5.1.3 RF SWITCHING CIRCUIT. Depending on the mode (refer to 5.2) in which the aerial coupler is working the relays will be activated in accordance with the table below.
MODE 1
II
1
RECEIVE MODE
RE2
RE1 1
RE3 1
1
simplex F>4 Mhz
oft
on
oft
simplex F<4 Mhz
oft
on
on
simplex, TX tuned
on
oft
oft
straight trough
oft
oft
oft
tuned
on
oft
oft
OPEN AERIAL
on
oft
on
GROUNDED AERIAL
Off
oft
Off
TRANSMIT MODE
PAGE 5-1
5 CIRCUIT DESCRIPTION AND SCHEMATIC DIAGRAMS
AT2112
COMPONENT LOCATION AERIAL CURRENT DETECTOR MODULE 1
01
6
"' (j) (j) ~
......
View from component side with upper side tracks.
0 .__
t-
(j)
"' (j) (j) ~
0
0
•
View from component side with lower side tracks.
PAGE 5-2
8-9 38\fd
~
31naow H0103130 lN3HHno TVIH3'1
SltNt:l8\flO 811\fVBHOS ON\f NOlldlt:l8S30 lln8t:ll8 9
p-g 38\fd
SVWC18VIO OLLVV'J3HOS ONV NOl..LdlCIOS30 LlnOCJIO S
5 CIRCUIT DESCRIPTION AND SCHEMATIC DIAGRAMS
AT2112
5.2 MAIN SCHEMATIC DIAGRAM AT2112 The aerial coupler AT2112 is controlled from the TX - processor in the transmitter. The aerial coupler can be in two different modes: 1. Receive mode. 2. Transmit mode.
5.2.1 RECEIVE MODE. In this mode there are two different settings, one is simplex the other is semiduplex.
5.2.1.1 SEMIDUPLEX MODE AND THE FREQUENCY HIGHER THAN 4 MHZ. The signal is feed from the aerial trough RE12-RE2-RE3 and RE1 to the receiver via the connection board in the transmitter.
5.2.1.2 SIMPLEX MODE AND THE FREQ. LOWER THAN OR EQUAL TO 4 MHZ. In this mode RE2· and RE3 are activated. The signal from the aerial is feed trough RE12 -RE2 to TR1 (module 1) then further through RE3 - RE1 to the receiver via the connection board in the transmitter. TR1 is transforming the high aerial impedance down to the lower impedance of the receiver. This gives the receiver a improved sensitivity on short aerials.
5.2.1.3 SIMPLEX MODE. RECEIVE FREQUENCY EQUAL TO TRANSMIT FREQ. In this mode, is the receiver using the tuning. which has been done by the transmitter. This will only take place after the transmitter has performed a tuning. This gives a perfect match of the aerial impedance to the receiver input impedance, this will improve the receiver sensitivity by approx. 1O dB.
5.2.2 TRANSMIT MODE Here there are two different modes: 1. Straight trough 2. Tuning.
5.2.2.1 STRAiGHT TROUGH MODE. This mode is always selected as first choice by the TX-processor in the transmitter. In this mode the signal from the transmitter is feed trough RE1 -RE3-RE4-RE2 to the aerial. This mode is used when the aerial impedance is 50 ohms.
5.2.2.2 TUNING MODE. This mode is selected if the aerial impedance is different from 50 ohm. The tuning sequence is controlled by the TX-processor, please refer also to PART 1 paragraph 3.5.3 tuning the AT2112. RE1 and RE12 will always be activated in tune mode. The signal from the transmitter will be feed to TR1 and the impedance will be transformed to 12.5 ohm, this is the impedance for which the tuning circuit will tune.
PAGE 5-5
9-S 38Vd
SV\JVCJ8VIO 811VVBH8S ONV NOLldlCJ8S30 .lln8CJl8 S
5 CIRCUIT DESCRIPTION AND SCHEMATIC DIAGRAMS
AT2112
MAIN SCHEMATIC DIAGRAM AT2112
Pl
POWER IN
~
TRl
TL297
L1
UJ
CO
..._ 0 'tj" {!) {!) (\J
0
~
1crI1
•• II
T 20~1 -
l00p
~+--~~~~~~--
~ 0
C2
L_,__._ _____ _
Lo;---
;;
Cl n
iT
1
--'--
10-34uH L2J
~
:
•i
w ~
\II
23-50uH
~ ~: RE2
a~
3
-
RE3
~m 3
-
RE4
~m 3
RE!l
_l
::g m RES :
3
1
L-er
L-er
L-er
L-er
fEl
L-er
~.Gctr- 4-l-26641D 112112[
PAGE 5-7
~-9
SlSll
9
AT2112
6 PARTS LISTS BASE UNIT AT2112
ECI A/S
POSITION
DESCRIPTION
MANUFACTOR
TYPE
VARIOUS VARIOUS -1 BL1 C1 C2 C3 C4 C5 C6 C7 C8 J1 L1+L2
GABLE AT2112
ORF1501 ORF1501 ORF1501 ORF1501 ORF1501 ORF1501 ORF1502 TL297
ECI A/S PADRE ECI A/S ELINA FAN LCC LCC LCC ECI A/S ECI A/S LCC LCC LCC AMP ECI A/S ECI ALS ECI A/S MAXON ECI A/S PHILIPS ECI ALS ECI A/S ECI A/S ECI A/S ECI A/S ECI ALS ECI A/S ECI A/S ECI A/S ECI A/S ECI A/S ECI A/S ECI A/S
0-0-27413 Nr:30 04x125mm B=4mm 5-0-26641 C / 4-0-26641 D HDF 8025L-24MB WA04T00201 M WA04H00101 M WA03H00300M STAKKOND.1 850pF STAKKOND. 2 450pF WA04T00221 M WA04H00101 M WA03H00500M 0-826371-2 VARIOMETER 1 VARIOMETER 2 VARIOMETER 3 SP SPEC.: C1065 KEJSERSTIK 2322 24413106 ORF1501 SLUTTEREUE ORF1503 SLUTTER.m/HVILEK. ORF1501 SLUTTEREUE ORF1501 SLUTTEREUE ORF1503 SLUTTER.m/HVILEK. ORF1501 SLUTTEREUE ORF1501 SLUTTEREUE ORF1501 SLUTTEREUE ORF1501 SLUTTEREUE ORF1501 SLUTTEREUE ORF1501 SLUTTEREUE ORF1502 SKIFTEREUE 6-0-22611
AT2112
ECI A/S
5-0-26641 C / 4·0·26641 D
MANUFACTOR
TYPE
KCK KCK ERO* PHILIPS PHILIPS TELEFUNKEN AMP PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS PHILIPS SCHRACK SCHRACK SCHRACK ECI A/S BB
RT-HE70 SK YF 103 Z RT-HE70 SK YF 103 Z MKT 1818-447/065 1N4448 1N4448 TCST 1103 0-826375-2 BC639 2322 329 07479 2322 329 07 479 2322 187 73102 2322 187 73102 2322 194 13471 2322 187 73123 2322 181 53681 2322 181 53681 2322 181 53681 RYS12012 RYS12012 RY S 12 012 6-0-258678 6-0-23162E
L3 L4 M01 P1 R1 RE1 RE2 RE3 RE4 RES RE6 RE7 RE8 RE9 RE10 RE11 RE12 TR1
AERIAL CURRENT DET.MODULE FAN 24VDC CAPACITOR CERAMIC CAPACITOR CERAMIC CAPACITOR CERAMIC STAK CAPACITOR 850pF STAK CAPACITOR 450pF CAPACITOR CERAMIC CAPACITOR CERAMIC CAPACITOR CERAMIC RECEPTACLE (FEMALE) VARIOMETER 1AT1500 VARIOMETER II AT1500 VARIOMETER III AT1500 MOTOR W. GEARBOX PLUG RESISTOR HIGH VOLTAGE RELAY RELAY ORF1503 RELAY RELAY RELAYORF1503 RELAY RELAY RELAY RELAY RELAY RELAY RELAY TRANSFORMER
AERIAL CURRENT DET.MODULE POSITION
DESCRIPTION
CH C2-1 C3-1 DH D2-1 OC1-1 P13-1 Q1-1 RH R2-1 R3-1 R4-1 R5-1 R6-1 R7-1 R8-1 R9-1 REH RE2-1 RE3-1 TRH TR2-1
CAPACITOR CERAMIC CAPACITOR CERAMIC CAPACITOR MKT DIODE HIGH SPEED DIODE HIGH SPEED PHOTOINTERRUPTER PLUG TRANSISTOR AF RESISTOR RESISTOR RESISTOR MF RESISTOR MF RESISTOR PMF RESISTOR MF RESISTOR MF RESISTOR MF RESISTOR MF RELAY RELAY RELAY TRANS FORMER TRANSFORMER
AT2112 80x80mm 200i;f 20°b N470 5kVDC 1OOpF 20% N33 5kVDC 30pF 20% N33 5kVDC AT150x AT150x 220QF 20°~ N470 5kVDC 1OOpF 20% N33 5kVDC 50pF 20% N33 5kVDC 2 POLE
C1065 10MOHM 10% 10kVDC ORF1501 ORF1501 ORF1501
1OnF -20/+80% CL2 50VDC 1OnF -20/+80% CL2 50VDC 470nF 10% 63V 1N4448 1N4448 2 POLES NPN BC639 T0-92 47 OHM5% 7W 47 OHM 5°~ 7W 1kO OHM 5% 0.33W 1k0 OHM 5% 0.33W 470 OHM 5% 2W 12k OHM 5% 0.33W 680 OHM 5°~ 0.4W 680 OHM 5% 0.4W 680 OHM 5% 0.4W 12VDC 1SH. 8A. 12VDC 1SH. 8A. 12VDC 1SH. 8A. TL526 TL310
702112 PART NO. 527413 66.526 626641 60.050 18.065 18.050 18.015 707779 707780 18.070 18.050 18.020 78.122 707756 707757 707758 60.010 707773 06.050 705051 705068 705051 705051 705068 705051 705051 705051 705051 705051 705051 705061 400297
626641 PART NO. 15.170 15.170 11.185 25.147 25.147 32.521 78.102 28.120 05.866 05.866 02.472 02.472 04.191 02.498 01.195 01.195 01.195 21.031 21.031 21.031 400526 400310
9507
PAGE 6-1
