Transcript
O
PERATOR’S GUIDE
Portable Clamp Force Indicator
Manual Number 6074874-R1
cascade corporation
Cascade is a Registered Trademark of Cascade Corporation
C
ONTENTS Page
Introduction Key Functions Setup Measure Clamp Force Adjust Clamp Force Other Features Connections Calibrating with a Known Weight Preferences Clear All Preferences
I
i 1 1 2 2 3 3 4 5 8
NTRODUCTION
This guide provides installation, operation and configuration of Cascade Portable Clamp Force Indicator (Dynamometer) for measuring Roll Clamp force. This instrument comes with a handheld numeric display control. The battery can be recharged through the battery charger supplied. Clamp force can be measured in various units: kg, lb, N and dN. See the schematic, below, for controller connections for cell input and battery charging. This indicator can be used to determine clamp force retention and calibration for roll clamp attachments.
.8.
.8 .8.8
8.8 kg
Schematic
Voltage Converter (North America Plug)
dN
N
lb
ON F OF IT UN
RO ZE RE TA LD HO
Controller
Battery Charger (European Plug)
AC1376.eps
Cell AC1341.eps
i
6074874-R1
K
EY FUNCTIONS Controller
A ON - Turns controller on. Hold for two (2) seconds. B ZERO - Zeros the cell. This value is permanently stored
Numeric display
into the instrument’s memory.
C OFF - Turns controller off. D TARE - Takes the difference of initial applied force and a second applied force.
E UNIT - Select unit to measure force.
The selected unit will show as a lit LED light on the controller.
F
HOLD - Locks the force value on display. This can be unlocked by pressing HOLD again.
Unit selected indicator
8.8.8.8.8.8. kg
A C
lb
N
dN
B
ON
ZERO
OFF
TARE
D
UNIT HOLD
F
E
S
ETUP
AC1332.eps
1 Assemble the cell and controller as shown. 2 With the attachment arms vertical, stabilize the load and open the arms enough to attach a strap and the cell between the load and long arm contact pad.
3 Hook the strap at the top of the arm contact pad. 4 Hook the cell onto the bottom hook of the strap. Adjust the strap length so that the cell is in the center of the contact pad.
1 Cell
Connect cable to cell and controller.
2
Hook strap to top of arm contact pad.
Stabilize load
3
Controller
AC1342.eps AC1333.eps
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M
EASURE CLAMP FORCE
1 Make sure the cell is aligned with the arm contact pad. 2 Press ON button on controller. 3 Press UNIT to select desired weight unit: kg, lb, N, dN. 4 Press ZERO to zero out any weight. 5 Slowly clamp the load. Clamp fully at 2/3rd throttle, holding the CLAMP lever several seconds.
6 Take note of the clamp force on the display.
Release the clamp. Record the display value. Determine if the clamp force value is correct and does not exceed recommended clamp force for rolls being handled. NOTE: Clamp Force required to prevent crushing is commonly marked on the roll. Refer to the section “Adjust Clamp Force”.
A
3 2 3
4
8.8.0.0.0.0. kg
lb
N
dN
ON
ZERO
OFF
TARE
UNIT HOLD
6
AC1337.eps
DJUST CLAMP FORCE
NOTE: For an expanded recommended procedure for setting clamp force, see Cascade Technical Bulletin TB 284 (Part Number 6053675).
1 Install a 5000 psi (345 bar) pressure gauge at the truck
2
CLAMP supply terminal.
2 Clamp on a typical roll in the vertical roll handling
position and slowly lift roll. If slippage occurs, increase truck system pressure in 100 psi (7 bar) increments until roll does not slip.
3 Lift roll 3 ft. (1 meter) and quickly lower roll, alternately
stopping and starting the carriage to determine one of the following:
4
• If roll does slip, increase truck system pressure in 100 psi (7 bar) increments until roll stops slipping. • If the roll does not slip, the pressure may be set accurately. Go to Step 4.
4 Check rolls for damage to determine if there is
excessive clamp force. If rolls are damaged, decrease truck system relief pressure in 100 psi (7 bar) increments until roll slips.
5 Test Roll Clamp in a variety of operating conditions
AC1087.eps
representing normal day to day operation. If roll slippage is reported by the driver, increase system pressure 100 psi (7) bar. Test again for secure clamping.
6 Keep a log of any roll slippage, pressure adjustments, and hydraulic system maintenance.
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O
THER FEATURES
Connections Battering Charger - The controller uses a NiCd battery pack that is 7.2 V and 500 mAh in rating. IMPORTANT: Charge the battery for at least four (4) hours before using.
ON O UN FF ZE I RO T TA HO RE LD
+ AC1340.eps
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ALIBRATING WITH A KNOWN FORCE
Cascade calibrates the Dynomometer 03 prior to shipment. Perform this procedure only if the instrument is not reading ON ZERO properly. kg
RO
lb
N
dN
IMPORTANT: This procedure be done with a known TARE OFF must force applied to the cell. To calibrate, force must be done UNIT HOLD at 100% capacity.
RE
LD lb
N
kg
lb
N
dN
ON
ZERO
OFF
TARE
UNIT HOLD
1 Turn on the controller by pressing the ON key. AC1331.eps display, press ZERO ZERO 2 When “8.8.8.8.8.8.” appears on theON kg
dN
331.eps
ON
HOLD twice. “H1
TARE
lb
N
-.0.0.0.0.-. kg
dN
lb
1” will appear on the display.
TARE
3 Press ZERO until “-0000-” appearsOFF on the display. UNIT HOLD UNIT HOLD 4 Press HOLD to zero the cell. The controller will exit the OFF
AC1331.eps
N
dN
AC1331.eps
ON
ZERO
OFF
TARE
UNIT HOLD
current display and provide a visual check indicating AC1331.eps that the cell has been zeroed.
AC1331.eps
5 Press UNIT to select the appropriate unit for the known
kg
lb
N
dN
force.
6 Turn the controller off and repeat steps 1 and 2. 7 Press ZERO until “P5 5” appears on the display. 8 Press HOLD to enter the menu. “00000” will appear on the display.
1.eps
kg
kg
lb
N
dN
9 Clamp a known force onto the cell. ON byZERO 10 To enter the known force pressing ZERO to move
11 Press UNIT to cancel the entered value 12 Press HOLD to store the value. The controller will exit AC1331.eps
lb
the blinking digit to OFF the rightTARE and TARE to increase the value of the selected digit.
UNIT HOLD
P.5.0.0.0.5. kg
lb
N
ON
ZERO
OFF
TARE
UNIT HOLDP.0.0.0.0.0. kg
dN
lb
N
dN
AC1331.eps
ON
ZERO
ON
ZERO
OFF
TARE
OFF
TARE
UNIT HOLD
UNIT HOLD AC1335.eps
AC1331.eps
the current display and will provide a visual check of the entered value.
N
kg
dN
lb
N
dN
ON
ZERO
ON
ZERO
OFF
TARE
OFF
TARE
UNIT HOLD
UNIT HOLD
P.0.4.5.0.0. kg
AC1331.eps
AC1331.eps
lb
N
dN
ON
ZERO
OFF
TARE
UNIT HOLD AC1331.eps
kg
lb
N
dN
RO
ON
ZERO
ARE
OFF
TARE
OLD
UNIT HOLD AC1331.eps
C1331.eps
kg
lb
ON
N
dN
ZERO
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TARE
TARE
OFF
HOLD
UNIT HOLD
AC1331.eps
P
TARE
OFF
UNIT HOLD
REFERENCES
AC1331.eps
AC1331.eps
IMPORTANT: Cascade has setup the Dynomometer 03 for immediate use. Change the settings ONLY when necessary. NOTE: The controller must be turned off in order to access the settings menu.
kg
lb
Setting the rounding value and decimal placement This setting allows the display to show how accurate the measurement needs to be.
kg
ZERO
TARE
HOLD AC1331.eps
ZERO
N
kg
dN
HOLD twice. “H1 OFF 1” will appear TARE on the display. 3 Press HOLD to enter the rounding menu. UNIT options are available:
lb
N
dN
kg
ON theZERO “X” is determined with step 5.
HOLD
UNIT HOLD
F
TARE
H.0.0.0.0.2.
AC1331.eps kg
lb
N
dN
ON
ZERO
ON
ZERO
OFF
TARE
OFF
TARE
UNIT HOLD
AC1331.eps
TARE value for the measure OFF 5 Press TARE to select a rounding
N
OFF
dN
AC1331.eps
TARE
AC1331.eps
N
ZERO
The following
(1/1000th place) (1/100th place) (1/10th place) (1st place) kg
lb
ON
UNIT HOLD
HOLD
4 Press ZERO to select the decimal place. 0.00X 0.0X 0.X X
N
lb
1 Turn on the controller by pressing the ON key. ZERO 2 When “8.8.8.8.8.8.” ON appears on the display, press
dN
UNIT HOLD
H. 1.0.0.0. 1.
IMPORTANT: For settings done in kg, lb and dN, one decimal digit must be entered.
N
force to round to: 1, 2, 5, 10, 20 or 50
For example, if the cell measured a force of 5,648 lbs. and ‘10’ is the rounding value, the controller will display AC1331.eps 5,650 lbs.
lb
N
AC1334.eps
dN
ON
ZERO
OFF
TARE
H.0.0.0.0.5. kg
UNIT HOLD AC1331.eps
6 Press HOLD to store the value and go back to the main
lb
N
dN
ON
ZERO
OFF
TARE
UNIT HOLD
preferences menu.
7 Press ZERO to go to another preference or press UNIT
AC1331.eps
for 2 sec to exit to the main preferences menu. kg
dN
ZERO TARE
T HOLD AC1331.eps
ERO
ARE
OLD
AC1331.eps
lb
N
dN
Setting digital filter
ZERO
ON
The filter option averages the input signal to enhance OFF TARE accuracy.
UNIT 1 Turn on the controller by pressing HOLDthe ON key. 2 When “8.8.8.8.8.8.” appears AC1331.eps on the display, press HOLD twice. “H1 kg
lb
1” will appear on the display. N
kg
dN
lb
N
L.2.0.0.0.2. kg
dN
3 Press ZERO until “L2 appears on the display. ON ZERO ON 2” ZERO 4 Press HOLD to enter the digital filter menu. OFF TARE OFF TARE 5 Press ZERO to select one of the following options: UNIT HOLD UNIT HOLD L 00 - standard filter
L SI - enhanced filter
go back to the main preferences menu.
for 2 sec to exit to the main preferences menu.
dN
kg
lb
N
dN
ZERO
ON
ZERO
OFF
TARE
OFF
TARE
UNIT HOLD AC1331.eps
This will also
7 Press ZERO to go to another preference or press UNIT
N
ON
AC1331.eps
AC1331.eps
6 Press HOLD to store the desired option.
lb
L.0.0.0.0.0.
L 00
UNIT HOLD kg
lb
N
AC1331.eps
dN
ON
ZERO
OFF
TARE
UNIT HOLD L SI
AC1331.eps AC1377.eps
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REFERENCES
Setting OPTIONAL AUTOMATIC ZERO The automatic zero option will allow the cell to zero when turning the controller on.
1 Turn on the controller by pressing the ON key. 2 When “8.8.8.8.8.8.” appears on the display, press HOLD twice. “H1
1” will appear on the display.
kg
lb
N
kg
dN
0.3.0.0.0.3.
lb
N
kg
dN
3 Press ZERO until “03 3” appears on the display. ON ZERO ON ZERO 4 Press HOLD to enter the automatic zero menu. OFF TARE OFF TARE 5 Press ZERO to select one of the following options:
O
0 00 - No automatic zeroing will be performed when the controller is turned on. AC1331.eps
1.eps
0 SI - All weight found will be set to zero when the instrument is turned on. kg
lb
N
kg
IMPORTANT: Setting scale to zero is only possible ZERO ON the when the weight is less then 5% the cell maximum TAREsee “Setting the Cell’s value. To changeOFF this setting, Maximum Force” UNIT HOLD go back to the main preference menu. AC1331.eps
ps
0.0.0.0.0.0.
dN
kg
lb
lb
N
dN
ON
ZERO
ON
ZERO
OFF
TARE
OFF
TARE
UNIT HOLD AC1331.eps
AC1331.eps
AC1331.eps
dN
6 Press HOLD to store the desired option.
N
UNIT HOLD
UNIT HOLD
UNIT HOLD
D
lb
N
dN
ON
ZERO
OFF
TARE
UNIT HOLD
This will also AC1331.eps
7 Press ZERO to go to another preference or press UNIT for 2 sec to exit to the main preference menu.
kg
Setting The cell’s maximum force value kg
lb
N
dN
lb
N
kg
dN
OLD
kg
lb
HOLD twice. “H1
ON
N
ZERO
OFF
TARE
OFF
TARE OFF
TARE
O
UNIT HOLD UNIT HOLD
U
E.6.0.0.0.6.
kg
lb
dN
kg
N
dN
ON
ZERO
OFF
TARE
OFF
TARE
UNIT HOLD
UNIT HOLD AC1335.eps
AC1331.eps
E.0.0.7.0.0. kg
9 Press ZERO to go to another preference or press UNIT for 2 sec to exit to the main preference menu
kg
AC1331.eps
lb
ZERO
go back to the main preference menu.
lb
N
dN
ON
ZERO
OFF
TARE
UNIT HOLD AC1331.eps
ON
N
ON
ZEROAC1331.eps
5 Press ZERO to move the blinking digit to the right. 6 Press TARE to increase the value of the selected digit. 7 Press UNIT to cancel the entered value 8 Press HOLD to store the entered value. This will also
E.0.0.0.0.0.
AC1331.eps
AC1331.eps
dN
N
kg
dN
ON
1” will appear on the display.
lb
N
ZERO
HOLD A previous set UNIT value may appear on the display. To change this value, go to step 5; otherwise, go to step 7. AC1331.eps
kg
lb
ON
3 Press ZERO until “E6 6” appears on the screen. OFF TARE 4 Press HOLD to enter the maximum force menu.
C1331.eps
kg
dN
ZERO
TAREthe ON key. 1 Turn on the controllerOFF by pressing 2 When “8.8.8.8.8.8.” UNIT appearsHOLD on the display, press
ARE
N
ON
For an applied force that exceeds a set maximum value, UNIT HOLD ON ZERO “OL” will appear on the display.
ERO
lb
lb
N
kg
dN
ON
ZERO
OFF
TARE
UNIT HOLD AC1331.eps
O kg
lb
N
O
dN
ON
ZERO
OFF
TARE
UNIT HOLD AC1331.eps
dN
ZERO
6074874-R1
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P
REFERENCES
Choose to enable or disable data output from a continuous force, transmitted through a serial output.
1 Turn on the controller by pressing the ON key. 2 When “8.8.8.8.8.8.” appears on the display, press HOLD twice. “H1
ZERO dN
TARE ZERO HOLD TARE HOLD AC1331.eps AC1331.eps
kg
lb
N
lb
N
dN
kg
lb
N
dN
kg
dN
3 Press ZERO until “S7 7” appears on the display. ON ZERO ZERO 4 Press HOLD to enterON the serial output menu. OFF TARE OFF 5 Press ZERO to select one ofTARE the following options: ON ZERO kg
go back to the main preference menu
lb
N
kg
dN
lb
N
dN
ZERO
ON
ZERO
OFF TARE ON ZERO UNIT HOLD OFF TARE
OFF
TARE
kg
S 00 - No serial transmission. (Cascade recommends) UNIT HOLD UNIT HOLD OFF TARE S SI - Weight/force data will be transmitted.
HOLD AC1331.eps 6 Press HOLD to storeUNIT the desired option.
S.0.0.0.0.0.
S.7.0.0.0.7.
1” will appear on the display.
lb
ON N
dN
UNIT HOLD
AC1331.eps UNIT HOLD
AC1331.eps
AC1331.eps
This will also
AC1331.eps
AC1331.eps
7 Press ZERO to go to another preference or press UNIT for 2 sec to exit to the main preference menu.
ENABLE/DISABLE PEAK FUNCTION Enabling this option will display and hold the maximum applied force value reached. This option is good for break testing. Press HOLD to unlock this result from the display. NOTE: For a precise reading of peak value, the serial transmission should be enabled. Once the peak value ON ZERO is displayed, data will be transmitted through the serial output. kg
kg
N
lb
kg
dN
ZERO ZERO NTARE
F TARE HOLD T HOLD
F
AC1331.eps
ENABLE/DISABLE SERIAL OUTPUT
N
N
AC1331.eps
AC1331.eps
AC1331.eps AC1331.eps
N
kg
dN
lb
N
lb
N
lb
N
dN
dN
kg
lb
TARE
OFF
dN
P.8.0.0.0.8.
ZERO the ON key. ON ZERO 1 Turn on the controllerON by pressing UNIT HOLD ON ZERO TARE TARE OFFHOLD 2 When “8.8.8.8.8.8.”OFF appears on the screen, press
TARE OFF on twice. “H1 1” willUNIT appear the display. UNIT HOLD AC1331.eps HOLD UNIT HOLD 3 Press ZERO until “P8 8” appears on the display.
dN
kg
kg
ON
ZERO
OFF
TARE
lb
lb
N
ON N
dN
dN
ZERO
OFF TARE ON ZERO UNIT HOLD OFF TARE
UNIT HOLD
AC1331.eps
AC1331.eps 4 Press HOLD to enter the peak function menu. AC1331.eps 5 Press ZERO to select one of the following options:
N
P.0.0.0.0.0.
AC1331.eps UNIT HOLD
AC1331.eps
AC1331.eps
P 00 - The controller will display a dynamic applied force. P SI - The controller will display the maximum applied force reached.
6 Press HOLD to store the desired option. go back to the main preference menu.
This will also
7 Press ZERO to go to another preference or press UNIT for 2 sec to exit to the main preference menu.
kg
lb
N kg
kg
dN lb
N
ZERO ON ZERO OFF TARE OFF TARE UNIT HOLD UNIT HOLD ON
kg
dN
lb
N
dN
ZERO
ON
ZERO
TARE
OFF
TARE
UNIT HOLD
T HOLD
6074874-R1 AC1331.eps
AC1331.eps
lb kg
dN
AC1331.eps AC1331.eps
N lb
dN N
dN
ON ZERO ON ZERO OFF TARE OFF TARE UNIT HOLD UNIT HOLD AC1331.eps AC1331.eps
C
LEAR ALL PREFERENCES
IMPORTANT: All settings and data will be lost when the memory is cleared. Preferences and calibration will need to be performed.
1 Turn on the controller by pressing the ON key. 2 When “8.8.8.8.8.8.” appears on the display, press HOLD twice. “H1
kg
1” will appear on the display. lb
N
kg
dN
lb
N
dN
kg
3 Press ZERO until “−−−−−−” appears on the display. ON ZERO ON ZERO 4 Press HOLD to enter the menu. The display will show TARE
OFF
TARE
OFF
“-HELP-”.
-.H.E.L.P.-.
- - -.- - -
UNIT HOLDor HOLD to exit 5 Press ZERO to clearUNIT the memory this HOLD
lb
N
kg
dN
lb
N
dN
ON
ZERO
ON
ZERO
OFF
TARE
OFF
TARE
UNIT HOLD
UNIT HOLD
menu.
AC1331.eps
AC1331.eps NOTE: Pressing HOLD will exit to the current display without clearing the memory.
1.eps
AC1331.eps
AC1331.eps
6 Press ZERO to go to another preference or press UNIT for 2 sec to exit to the settings display.
kg
kg
lb
N
dN
ERO
ON
ZERO
ARE
OFF
TARE
OLD
UNIT HOLD
lb
N
kg
dN
lb
N
dN
ON
ZERO
ON
ZERO
OFF
TARE
OFF
TARE
UNIT HOLD
UNIT HOLD AC1331.eps
AC1331.eps
AC1331.eps
C1331.eps
kg
lb
N
kg
dN
N
dN
ON
ZERO
ON
ZERO
OFF
TARE
OFF
TARE
UNIT HOLD AC1331.eps
lb
UNIT HOLD AC1331.eps
6074874-R1
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ARTS
DRAFT
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Do you have questions you need answered right now? Call your nearest Cascade Service Department. Visit us online at www.cascorp.com
AMERICAS Cascade Corporation U.S. Headquarters 2201 NE 201st Fairview, OR 97024-9718 Tel: 800-CASCADE (227-2233) Fax: 888-329-8207
Cascade do Brasil Rua João Guerra, 134 Macuco, Santos - SP Brasil 11015-130 Tel: 55-13-2105-8800 Fax: 55-13-2105-8899
Cascade Canada Inc. 5570 Timberlea Blvd. Mississauga, Ontario Canada L4W-4M6 Tel: 905-629-7777 Fax: 905-629-7785
EUROPE-AFRICA Cascade Italia S.R.L. European Headquarters Via Dell’Artigianato 1 37030 Vago di Lavagno (VR) Italy Tel: 39-045-8989111 Fax: 39-045-8989160
Cascade (Africa) Pty. Ltd. PO Box 625, Isando 1600 60A Steel Road Sparton, Kempton Park South Africa Tel: 27-11-975-9240 Fax: 27-11-394-1147
ASIA-PACIFIC Cascade Japan Ltd. 2-23, 2-Chome, Kukuchi Nishimachi Amagasaki, Hyogo Japan, 661-0978 Tel: 81-6-6420-9771 Fax: 81-6-6420-9777
Cascade Korea 121B 9L Namdong Ind. Complex, 691-8 Gojan-Dong Namdong-Ku Inchon, Korea Tel: +82-32-821-2051 Fax: +82-32-821-2055
Cascade-Xiamen No. 668 Yangguang Rd. Xinyang Industrial Zone Haicang, Xiamen City Fujian Province P.R. China 361026 Tel: 86-592-651-2500 Fax: 86-592-651-2571
Cascade Australia Pty. Ltd. 1445 Ipswich Road Rocklea, QLD 4107 Australia Tel: 1-800-227-223 Fax: +61 7 3373-7333
Cascade New Zealand 15 Ra Ora Drive East Tamaki, Auckland New Zealand Tel: +64-9-273-9136 Fax: +64-9-273-9137
Sunstream Industries Pte. Ltd. 18 Tuas South Street 5 Singapore 637796 Tel: +65-6795-7555 Fax: +65-6863-1368
Cascade India Material Handling Private Limited No 34, Global Trade Centre 1/1 Rambaugh Colony Lal Bahadur Shastri Road, Navi Peth, Pune 411 030 (Maharashtra) India Phone: +91 020 2432 5490 Fax: +91 020 2433 0881
c Cascade Corporation 2007
10-2007
Part Number 6074874-R1
