Poulan 4200

Transcript

4200 Gas Saw Page 1 of 15 BAR AND CHAIN INFORMATION Small Engine Parts Ref # Part Number 530044097 530044184 530044163 44098 530044116 530044076 530044117 530044109 530044111 51071 530051167 530051167 51078 952051056 51054 51052 530051083 530051082 Qty Description Guide Bar 16" SNR 3/8 - .050 Guide Bar 18" SNR (Slim) 3/8 - .050 Guide Bar 18" SNR 3/8 - .050 Guide Bar 20" SNR 3/8 - .050 Guide Bar 24" SNR 3/8 - .050 Guide Bar 27" SNR 3/8 - .050 Guide Bar 30" SNR 3/8 - .050 Guide Bar 32" SNR .404 - .063 Guide Bar 36" SNR .404 - .063 Chains 16" (P-720-60) Chains 18" (P-760-65) Chains 18" (P-760-65) 4200 Gas Saw Page of 15 Chains 20"2(P-720-70) BAR AND CHAIN ChainsINFORMATION 24" (P-720-81) Chains 27" (P-720-90) Chains 30" (P-720-97) Chains 32" (PJ-520-94) Chains 36" (PJ-520-103) 4200 Gas Saw Page 3 of 15 CARBURETOR BREAKDOWN Ref # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 Part Number 530003780 530003783 530003784 530034106 530034107 530003765 530003424 530003779 530003777 530003778 530003776 530003764 530034105 530003727 530034109 530034101 535034101 530034099 530003768 530003769 003770 530003717 530034102 530034103 530034108 530003416 530003784 530019082 530003771 530003772 530003773 530003774 530034024 530034112 530034022 530034097 530034093 Qty Description 1 Inlet Screen 1 Throttle Shaft Clip 1 Throttle Shaft Clip Ret. Screw 1 Choke Shaft & Lever 1 Choke Shutter 1 Choke Friction Ball 1 Choke Friction Spring 1 Inlet Needle 1 Inlet Pinion Pin 1 Inlet Pinion Pin Ret. Screw 1 Inlet Control Lever 1 Body Channel Welch Plug (Large) 4200 Gas Page 4 of Valve 15 1 Saw Nozzle Check CARBURETOR 1 Inlet BREAKDOWN Tension Spring 1 High Speed Mixture Screw Spring (Blue) HIGH SPEED SCREW 1 DRIVE WHEEL 1 Idle Mixture Screw 1 Diaphragm Gasket 1 Diaphragm 1 Diaphragm Cover (Dana part number) 4 Diaphragm Cover Screw & Lockwasher (4) 1 Throttle Shaft & Lever 1 Throttle Shaft Return Spring 1 Idle Mixture Screw Spring (Yellow) 1 Throttle Shutter 2 Shutter Screw & Lockwasher 1 Gasket 1 Fuel Pump Diaphragm 1 Fuel Pump Gasket 1 Fuel Pump Cover 4 Fuel Pump Cover Ret. Screw & Lockwasher (4) 1 Gov. Valve Gasket - (5200 only) 1 Governor Valve Ass'y - (5200 only) 1 Gasket Set 1 Repair Parts Kit (Inc. 1,9,10,11,12,14,15, 19,23,24,26,28 & Gasket Set) 1 Diaphragm & Gasket Set 4200 Gas Saw Page 5 of 15 CHAIN BRAKE ASSEMBLIES Ref # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Part Number 530015276 530015274 530011306 530023902 530015271 530023945 530023899 530023975 530015265 530011304 530023974 530015278 530015264 530023916 530023897 530023898 530023896 530023915 530048042 530023735 530015284 530015282 530069009 530010225 Qty Description 1 Screw - Slotted Fil. - 10 - 24 x 7/8 1 Washer - Plain Type "B" 1 Actuating Lever 1 Screw Arm Pivot 1 Washer - Pivot Screw 1 Anchor - Extension Spring 1 Spring - Extension 1 Hook - Detent 1 Pin - Support Rod 1 Bar Clamp 1 Roller Latch 1 Boss - Latch Roller 4200 Gas of 15& Brake Band 1 Saw Pin -Page Hook6Pivot CHAIN1BRAKE ASSEMBLIES Guide Bar Plate - Oiler 1 Rod - Spring Support 1 Spring - Compression 1 Washer - Swivel 1 Band - Brake 1 Drum & Sprocket Ass'y 1 Guide Bushing 1 Stud Guide Bar Clamp 1 Dowel Pin 1 Chain Brake Ass'y-Kit 1 Bar Clamp Guide Stud Assy. 4200 Gas Saw Page 7 of 15 CLUTCH, CRANKCASE, & HANDLE BAR Ref # 1 Part Number 530010208 2 3 4 5 530023663 530023735 530015292 6 7 8 9 10 11 12 13 14 15 16 17 34 530015064 530023064 530015253 530001636 530022112 530015203 530002589 530023456 530021021 530019076 530015168 530015211 530022144 530022142 530015255 530001682 530015176 35 36 37 38 39 40 42 43 44 45 46 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 530023682 530015205 530022141 530022239 530025924 530023721 530023723 530011272 530022117 530031062 530023675 530023469 530023472 530015047 530032002 530032003 530010007 530015554 530023669 530023672 530023695 530023673 530019084 530023659 530019079 530025925 530010173 530048001 952004746 952004747 Qty 1 Description Crankcase Ass'y. - Both Halves (includes 3, 4, 5, 6, 7, 8 & 68) 1 3 3 2 Bumper - Bar Clamp Bushing - Cylinder Cover Mounting Stud - Cylinder Cover Locating Stud-Bar Mounting. If crankcase halves are separated-use 1684,if not-use 30039 kit. 1 Nut - 10-24 Self Locking 1 Pin - Bar Adjusting 1 Screw - 10-24 x 2-3/16 Fillister Head 2 Screw - 1/4-20 x 5/8 Socket Head 4200 Gas 1 Saw SpurPage 8 of 15 CLUTCH, BAR 7 CRANKCASE, Screw - 10-24&xHANDLE 3/4 Socket Head 1 Weight & Filter - Oil Pick-up 1 Spring - Oil Line Protector 1 Line - Oil Pick-up (31/4" Long; Cut from No. 8132 Tubing) 1 Seal - Oil Pump Included in Gasket Kit 69025 2 Screw - 10-24 x 5/8 1 Pin - Adjusting Screw Stop 1 Handlebar Ass'y. - Wrap-around 1 Handlebar Ass'y. - Wrap-around (opt.) 2 Screw 1/4-20 x 2A x 1 1/8 (Wrap-around Handlebar) 2 Screw 1/4-20 x 3/4 (for 22142 Handlebar) 4 Screw 1/4-20 x 5/8 (Flush-cut Handlebar) 2 Screw 1/4-20 x 5/8 (Wrap-around Handlebar) 1 Wire - Ground 2 Nut - Bar Mounting (includes washer) 1 Handlebar - Flush-cut (4200) 1 Handlebar - Flush-cut (5200) 1 Plate - Bar (outer) 1 Decal - Bar Clamp (4200) 1 Decal - Bar Clamp (5200) 1 Bar Clamp 1 Drive Plate - Clutch 1 Scrench 3 Spring - Clutch Shoe (Purple) 3 Shoe - Clutch 1 Washer - Clutch shoe 1 Washer - Thrust (Black) 1 Bearing - Drum & Sprocket 1 inner Race - Clutch Drum 1 Drum & Sprocket - 7 tooth, 3/8" pitch 1 Moss Thrust Washer - Sprocket Shroud 1 Plug - Oil Pump Body 1 Plunger - Oil Pump 1 Spring - Oil Pump Plunger 1 Worm Gear 1 Gasket - Oil Pump Included in Gasket Kit 69025 1 Screw - Oil Pump Adjusting 1 O-Ring - Adjusting Screw Included in Gasket Kit 69025 1 Plate - Bar (inner) 1 Oil Pump Ass'y. (includes 15, 17, 56, 57, 58, 61 & 62) 1 Clutch Drum - Splined (optional for rim sprocket) 1 Rim Sprocket - 3/8 pitch, 7 tooth (optional) 1 Rim Sprocket - 404 pitch, 7 tooth (optional) Ref # 67 68 69 Part Number 530022029 530002621 530069025 Qty 1 1 1 Description Spacer - Inner Race (optional for rim sprocket) Vent Plug - Oil Tank Gasket Kit 4200 Gas Saw Page 9 of 15 CLUTCH, CRANKCASE, & HANDLE BAR 4200 Gas Saw Page 10 of 15 EXTERNAL POWER UNIT Ref # 1 2 3 4 5 6 6 7 8 9 10 11 12 13 14 15 15 16 17 18 19 19 20 21 22 23 24 Part Number 530001644 530022131 530023674 530015298 530022181 530011258 530011259 530001677 530001711 530023718 530015306 952030084 530039065 530003933 530003934 530023655 530023645 530019081 530022128 530015207 530022125 530022126 530032031 530015208 530023716 530015202 530042043 Qty Description 2 Screws - 10-32 x 1/2 1 Diffuser - Muffler 1 Screen - Spark Arrestor 3 Screw - Muffler (12-24 x 5/8) 1 Body - Muffler 1 Cylinder - 4200 1 Cylinder - 5200 4 Lockwasher - Cylinder 4 Screw - 1/4-20 x 1 Socket Head 1 Bracket - Cylinder Cover 2 Screw - Cylinder Cover Bracket 1 Spark Plug 4200 & 5200 4200 Gas Page 11 -ofIgnition 15 1 Saw Wire Ass'y. (includes 13 & 14) EXTERNAL POWER UNITPlug 1 Boot - Spark 1 Connector - Spark Plug 2 Piston Ring 4200 2 Piston Ring 5200 1 Gasket - Cylinder Included in Gasket Kit 69025 1 Baffle - Air 2 Retainer - Piston Pin 1 Piston Ass'y. 4200 (includes 18) 1 Piston Ass'y. 5200 (includes 18) 1 Bearing - Piston Pin 2 Washer - Thrust 1 Spring - Idle Speed Screw 1 Screw - Idle Speed 1 Rope - Starter (45" Long; Cut from No. 8122, 100 ft. Roll or No. 8123, 1000 ft. Roll) 25 530039069 1 Grommet - Lead Wire (included in 32) Included in Gasket Kit 69025 26 27 28 29 30 31 32 34 35 36 37 38 39 40 41 41 42 43 44 45 46 47 48 49 50 530039068 530039064 530015038 530023661 530001726 530015198 530039067 530023647 530019078 530625712 530023653 530023656 530010175 530015074 530023719 530023722 530015201 530069081 530042039 530042037 530042041 530011255 530004261 530042064 530001718 1 1 2 2 2 2 1 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 2 2 2 Transformer Ass'y. (includes 12) Lead Wire - Module to Transformer (included in 32) Screw - 10 24 x 3/4 Clamp - Lead Wire Screw - 8-32 x 5/16 Tapping Screw - 10-24 x 7/8 Module - Ignition (includes 27 & 28) Oil Cap Gasket - Oil Cap Included in Gasket Kit 69025 Screw - 8-32 x 3/8 5200 Only Chain - Oil Cap 5200 Only Retainer - Oil Cap Chain 5200 Only Oil Cap Ass'y. 5200 Only (includes 34, 35, 36, 37 & 38) Screw - 10-24 x 3/4 Oval Head Decal - Fan Housing 4200 Decal - Fan Housing 5200 Screw - 10-24 x 1 3/4 Oval Head Fan Housing Ass'y. (includes 60) Disc - Starter (Under Spring) Spring - Starter Rewind Disc - Starter (Over Spring) Pulley - Starter Stud - Starter Dog Dog - Starter Washer - Starter Dog Ref # 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 Part Number 530042042 530039066 530002595 530001626 530001722 530015092 530015209 530042044 530004268 530002820 530019085 530032034 530022113 530019075 530023816 530010257 530023995 530001636 530015159 530015258 Qty Description 2 Spring - Starter Dog 1 Flywheel 1 Key - Flywheel 1 Washer - 3/8 1 Nut - Flywheel Mounting 1 Screw - 1/4-20 x 1/2 Socket Head 1 Washer - Starter Pulley 1 Handle - Starter Rope 1 Anchor - Rope 1 Bushing - Rope Grommet (included in 43) 1 Gasket - Crankcase Included in Gasket Kit 69025 2 Bearing - Crankshaft 4200 Gas Page 12&ofConnecting 15 1 Saw Crankshaft Rod EXTERNAL POWER UNIT 2 Seal - Crankshaft 1 1 1 3 3 3 Grommet-High Tension Lead Included in Gasket Kit 69025 Hexfastener & Muffler Ass'y. (opt.) Heat Shield (opt.) Hex Socket Cap Screw 1/4-20 x 5/8 (opt.) Washer-Conical (opt.) Screws #8 x 1/2 Socket Head 4200 Gas Saw Page 13 of 15 INTERNAL POWER UNIT Ref # 1 2 3 4 4A 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 Part Number 530015286 530015051 530011531 530010247 530010527 530023664 530034096 530034111 530019082 530023654 530019083 530015038 530023696 530015204 530015154 530023648 530021022 530034032 530034104 530015214 530023575 530023732 530023293 530023166 530010169 530023705 530023681 530015215 530023679 530015008 530023658 530023685 530023646 530019077 530625712 530023653 530023657 530010171 530010201 530024056 530015036 530023692 530002580 530001713 530023643 530010172 530019086 530023665 530015223 530015216 530090186 530090196 530011532 530015217 Qty Description 1 Nut - Cylinder Cover 1 Washer - Cylinder Cover Nut 1 Cover - Cylinder 1 Air Filter - Assy. 1 Winter Filter 1 Plate - Air Filter 1 Carburetor Ass'y. (Model 4200) 1 Carburetor Ass'y. (Model 5200) 1 Gasket - Carburetor Included in Gasket Kit 69025 1 Adaptor - Carburetor 1 Gasket - Carburetor Adaptor Included in Gasket Kit 69025 2 Screw - 10-24 x 3/4 4200 Gas 14 of 15 2 Saw NutPage - Air Filter INTERNAL POWER UNIT 2 Stud - Carburetor 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 6 1 4 8 4 1 1 1 1 2 1 1 1 2 Cotter Pin - Choke Rod Choke Rod Line - Fuel Pick-up (Bulk No. 8136) Filter - Fuel (Felt) Weight - Fuel Pick-up (includes 17) Lockwasher - Switch Mounting Nut - Switch Mounting Switch - Ignition Filter - Fuel Tank Vent Check Valve - Fuel Tank Vent Vent Ass'y. - Fuel Tank (includes 22 & 23) Decal - Starting Instructions Spring - Throttle Lock Button Pin - Lock Button Button - Throttle Lock Pin - Trigger Shaft Trigger - Throttle Rod - Throttle Fuel Cap Gasket - Fuel Cap Included in Gasket Kit 69025 Screw - 8-32 x 3/8 5200 Only Chain - Fuel Cap 5200 Only Retainer - Fuel Cap Chain 5200 Only Fuel Cap Ass'y. 5200 Only (includes 32, 33, 34, 35 & 36) Fuel Tank & Handle Ass'y. (includes 26, 27 & 28) Vibration Isolator Screw - 10-24 x 1/2 Seal - Sawdust Included in Gasket Kit 69025 Stop - Reed Screw - 4-40 x 1/8 pan head Reed Reed Valve Ass'y. (includes 42, 43 & 44) Gasket - Reed Valve Included in Gasket Kit 69025 Grommet - Choke Rod Included in Gasket Kit 69025 Retaining Ring - Cylinder Cover Screw - Hand Guard OPTIONAL Hand Guard OPTIONAL Spring - Hand Guard OPTIONAL Cyl. Cover (for Hand Guard) OPTIONAL Nut - Hand Guard OPTIONAL Ref # 54 55 56 57 58 59 60 61 62 63 64 Part Number 530010201 530023671 530023687 530015102 530023985 530023986 530034114 530028427 530024003 530015158 530015287 Qty Description Fuel Tank & Handle Ass'y. OPTIONAL (includes 26, 27, 28, 55, 56 & 57) Lever - Throttle Lock-Out Spring - Throttle Lock-out Pin - Throttle Lock-out 1 Decal - Cvl. Cover, Side (5200 only) 1 Decal - Cvl. Cover, top (5200 only) 1 Fuel Pick-up Ass'y. (5200 only) 1 Fuel Line & Filter Ass'y. (5200 only) Includes Item No. 60 1 Grommet - Carb. Adj. Screws 2 Washer - Hand Guard 1 Washer-Curved 4200 Gas Saw Page 15 of 15spring INTERNAL POWER UNIT Poulan Parts