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Poulan 6900

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6900 Gas Saw Page 1 of 19 BOWGUIDE ASSEMBLY Ref # 1 2 3 4 5 6 7 8 9 10 11 0 A Part Number 530001725 530011275 530022162 530001709 530625567 530001208 530001207 530001615 530048076 530055044 000481 000482 000483 530025384 530025383 Qty 4 2 Description Locknut - 12 - 24 Chain Guard - Upper & Lower 13" Bow Guide 14" Bow Guide 4 Screw - Guide Mtg. (12 - 24 x 5/8) Hex Head 2 Screw - Guard Mtg. (1/4 - 20 x 1-3/4 Hex Head) 1 Bumper Spike - Right 1 Bumper Spike - Left 2 Locknut - Bumper Spike Mtg. (1/4-20) 1 Bow Guide (See Bow & Chain Information) 1 Bow Guide (See Bow & Chain Information) 1 Drum and Sprocket Ass'y. (For .404 pitch only) 6900 Gas Page 2 of 19 1 Saw "S" Clip BOWGUIDE13" ASSEMBLY Reversible Bow Attachment (.050 gauge) 1 1 14" Reversible Bow Attachment (.050 gauge) 14" Reversible Bow Attachment (0.63 gauge) Decal - Bow Guide Warning Decal - Handguard (Not Shown) 6900 Gas Saw Page 3 of 19 CARBURETOR BREAKDOWN Ref # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 Part Number 530034112 530034024 530003784 530003783 530003780 530003784 530034107 530034106 530003771 530003772 530003773 530003774 530003765 530003424 530003779 530003416 530019082 530034103 530034102 530003777 530003778 530003776 530003727 530003764 530034109 530034108 530034101 535034101 530034099 530003717 003770 530003769 530003768 530034023 Qty Description 1 Governor Valve Assembly (incl. #2) 1 Gasket-Governor Valve 1 Screw-Throttle Shaft Clip Retainer 1 Clip-Throttle Shaft 1 Inlet Screen 1 Shutter Screw & Lockwasher 1 Choke Shutter 1 Choke Shaft & Lever 1 Fuel Pump Diaphragm 1 Fuel Pump Gasket 1 Fuel Pump Cover 4 Screw and Lockwasher-Fuel Pump Cover Retainer 6900 Gas Page 4 of 19 1 Saw Choke Friction Ball CARBURETOR BREAKDOWN 1 Choke Friction Spring 1 Needle-Inlet 1 Throttle Shutter 1 Gasket 1 Spring-Throttle Shaft Return 1 Throttle Shaft & Lever 1 Pin-Inlet Pinion 1 Screw-Inlet Pinion Pin Retainer 1 Lever-Inlet Control 1 Spring-Inlet Tension 1 Plug-Body Channel Welch (Large) 1 Spring-High Speed Mixture Spring (Blue) 1 Spring-Idle Mixture Screw (Yellow) HIGH SPEED SCREW 1 DRIVE WHEEL 1 Screw-Idle Mixture 4 Screw & Lockwasher-Diaphragm 1 Cover-Diaphragm (Dana part number) 1 Diaphragm 1 Gasket-Diaphragm 1 Carb.- Repair Parts Kit (Inc. 5,9,10,15, 17,22,24,31,32) 6900 Gas Saw Page 5 of 19 CHAIN BRAKE ASSEMBLY Ref # 1 2 3 4 5 6 7 8 9 10 A Part Number 530025993 530027281 530015169 530015217 530015284 530025959 530015306 530025914 530015217 530015406 530023735 530026341 026952 Qty 1 Description Ass'y. - Handguard Kit #69137 Kit#69220 2 Screw - 10 - 24 Hex Hd. 2 Locknut - 10 - 24 1 Bar Clamp Guide Stud 1 Bracket - Brake Band 2 Screw - 10 - 24 x 7/16 Taptite Hex Hd. 1 Shield - Heat 2 Nut - Heat Shield 2 Screw - Heat Shield 10 - 24 x 1/2 Pan Hd. 1 Bushing Guide 6900 Gas Page 6 of 19 1 Saw Decal - Instruction CHAIN1BRAKE ASSEMBLY Decal - Bar Clamp 6900 Gas Saw Page 7 of 19 CLUTCH & OIL PUMP Ref # 1 2 3 4 5 6 7 8 9 10 12 13 14 15 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 39 40 Part Number 530023663 530024322 530023673 530019084 530023695 530023672 530023669 530010173 530025858 530025857 530015211 530023659 530019079 530021021 530019076 530015168 530015574 530015592 530011917 530015537 530001636 530025954 530002589 530023456 952048075 530048075 530048076 530032085 530032084 530015575 530023469 530023675 530015577 530022281 530004746 952004746 530004747 952004747 530048077 530031107 Qty Description 1 Bumper - Bar Clamp 2 Bumper - Center Isolator Mount 1 Worm Gear 1 Gasket - Oil Pump Included in Engine - Gasket Kit 69180 1 Spring - Oil Pump Plunger 1 Plunger - Oil Pump 1 Plug - Oil Pump Body 1 Oil Pump Assembly (Incl. #5, 6, 7, 13, 14, 15, 17, 18 & 26) 1 Plate - Bar (Inner) 1 Bar - See Page 5 1 Plate - Bar (Outer) 1 Pin - Adj. Screw Stop 6900 Gas Page of 19 Adjusting 1 Saw Screw - Oil8 Pump CLUTCH PUMP- Adj. Screw Included in Engine - Gasket Kit 69180 1 & OIL "O" Ring 1 Line - Oil Pick-up (3-1/4" Long; Cut from No. 8132 Tubing) 1 Seal - Oil Pump Included in Engine - Gasket Kit 69180 2 Screw - 10 - 24 x 5/8 1 Washer - Sprocket Shroud - See Service Ref. 1 1 Moss Thrust Washer - Sprocket Shroud (Optional) 1 Bar Clamp 2 Nut - Bar Mounting (.375) (Includes Washer) 2 Screw - Spur - 1/4 - 20 x 5/8 - Socket Head 1 Spur - Heavy Duty 1 Weight & Filter - Oil Pick-up 1 Spring - Oil Line Protector 1 Drum & Sprocket - (Optional) - See Service Ref. 1 1 1 1 3 3 1 1 1 1 1 1 1 1 530055064 41 42 A 530055059 530055061 530022112 530001642 530026736 530026739 530026742 1 2 1 7 tooth 3/8" Pitch 7 tooth .404 Pitch Inner Race - Clutch Drum Bearing - Clutch Washer - Thrust (Black) - See Service Ref. 1 Shoe - Clutch Spring - Clutch Shoe (Green) Washer - Clutch Shoe Drive Plate - Clutch Rim Sprocket - See Service Ref. 1 Rep By 952004746 3/8" Pitch - 7 tooth (Optional) Rep By 952004747 .404 Pitch - 7 tooth (Optional) Clutch Drum - Splined (for Rim Sprocket) - See Service Ref. 1 Scrench Repair Kit - Symmetrical S.N.R.** Guide Bars .050 gauge .063 gauge Control Tip - S.N.R.** Guide Bars - .050 gauge Control Tip - S.N.R.** Guide Bars - .063 gauge Spur (Optional) Lockwasher - Spur Decal - Bar Clamp 6900 Not Shown. 7700 G.SAW 8500 Ref # Part Number 530066548 530066051 Qty 1 1 1 Description Operators Manual Bow Guide Manual Carton Not Shown. 6900 Gas Saw Page 9 of 19 CLUTCH & OIL PUMP 6900 Gas Saw Page 10 of 19 GUIDEBAR, CHAINS & BOW GUIDE INFORMATION Ref # Part Number 44239 44241 44242 530044259 44261 952044262 44263 44264 44215 44217 44218 952051278 51279 952051283 952051281 952051282 952051283 51285 952051287 952051281 952051282 952051283 952051264 952051266 952051264 952051266 952051264 952051266 Qty Description Guide Bar 16" HT 3/8 - .050 Guide Bar 20" HT 3/8 - .050 Guide Bar 24" HT 3/8 - .050 Guide Bar 16" S.N.R. 3/8 - .050 Guide Bar 20" S.N.R. 3/8 - .050 Guide Bar 24" S.N.R. 3/8 - .050 Guide Bar 27" S.N.R. 3/8 - .050 Guide Bar 30" S.N.R. 3/8 - .050 Guide Bar 16" S.N.R. 3/8 - .050 Guide Bar 20" S.N.R. 3/8 - .050 Guide Bar 24" S.N.R. 3/8 - .050 Chains 16" (P720-61) 6900 Gas Saw Page20" 11(P720-72) of 19 Chains GUIDEBAR,Chains CHAINS BOW GUIDE INFORMATION 24"&(P720-81) Chains 16" (P720-60) Chains 20" (P720-70) Chains 24" (P720-81) Chains 27" (P720-90) Chains 30" (P720-97) Chains 16" (P720-60) Chains 20" (P720-70) Chains 24" (P720-81) Chains 16" (P72S-60) Chains 20" (P72S-70) Chains 16" (P72S-60) Chains 20" (P72S-70) Chains 16" (P72S-60) Chains 20" (P72S-70) 6900 Gas Saw Page 12 of 19 HANDGUARD, AIR FILTER, FUEL SYSTEM Ref # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Part Number 530025948 530026433 530015589 530001543 530026726 530015406 530015625 530026528 530015496 530026516 530026522 530015641 530010752 530015584 530026434 530026561 530015585 530023664 Qty Description 1 Handguard 1 Cover - Cylinder 1 Drive Pin 2 Nut - 10 - 24 1 Bumper - Carb. - Cover 2 Screw - 10 - 24 x 1/2 Pan Hd. 1 Screw - Cylinder Cover #10 - 24 x 3/4 1 Retainer - Carb. Cover - Screw 2 Screw - Bracket Carb. Cover 10 - 16 x 1/2 HiLo 1 Bracket - Carb. Cover Retainer 1 Vent - Winter 2 Screw - Cyl. Cover #12 - 24 x 7/8 6900 Gas Page 13 of 19 1 Saw Reed Valve Assembly (Incl. #25, 26 & 27) HANDGUARD, AIR- FILTER, FUEL 1 Screw Carb. Cover 10 SYSTEM - 24 x 9/16 Fil. Hd. 1 Cover - Carburetor 1 Air Filter Assembly 2 Stud - Carburetor 1 Plate - Air Filter 1 Carburetor Assembly 6900 7700 G.SAW & 8500 1 Gasket - Carb. to Adaptor Included in Engine - Gasket Kit 69180 20 530034096 530034111 530019082 21 22 23 24 530015545 530026435 530019133 530019134 2 1 1 1 Screw - Carb. Adapt. Reed Block - 10 - 24 x 1-1/4 Adaptor - Carburetor Seal - Carb. to Adaptor Gasket - Carb. Adaptor to Reed Valve Ass'y Included in Engine - Gasket Kit 69180 25 26 27 28 530023643 530002580 530001713 530019086 4 4 8 1 Reed Stop - Reed Screw - Reed Mounting #4 - 40 x 1/8 Pan Head Gasket - Reed Valve Assembly - C'Case Included in Engine - Gasket Kit 69180 29 30 31 32 33 34 35 530023692 530024224 530015036 530015496 530024003 530021022 1 2 6 1 1 1 1 Seal - Sawdust Included in Engine - Gasket Kit 69180 Mount Forward Isolator (Hourglass Shape) Screw - Crankcase to Mounts - 10 - 24 x 1/2 Screw - Air Filter 10 - 16 x 1/2 - HiLo Grommet - Carb. Adj. Screws Line - Fuel Pick-up (Bulk No. 8136) Fuel - Pick-up Assembly 6900 & 7700 G.SAW 8500 Module - Ignition (Incl. #44 & 46) Mount - Center and Rear Isolator (Cylindrical Shape) Fuel Tank & Handle Ass'y. (Incl. #29, 60, 61, 64 & 65) Clamp - Lead Wire Ignition Screw - 8 - 32 x 5/16 - Tapping Screw - Module Ignition - 10 - 24 x 7/8 Vent - Assembly - Fuel Tank (Incl. #42) Check Valve - Fuel Tank Vent Grommet - Lead Wire Included in Engine - Gasket Kit 69180 Transformer Ass'y. (Incl. #59 p. 1) Lead Wire - Module/Transformer Screw - 10 - 24 x 3/4 Hex Washer Hd. - Transformer 36 37 38 39 40 41 42 43 44 45 46 47 530034104 530034114 530039067 530024225 530010749 530023661 530001726 530015198 530010528 530026119 530039069 530039119 530039064 530015038 1 4 1 1 2 2 1 1 1 1 1 2 Ref # 48 49 50 51 52 53 59 60 61 62 63 64 65 66 A B Part Number 530025856 530023575 530015214 530023732 530023658 530015008 530010331 530024772 530024771 530024762 530023665 530024773 530001672 530026351 530026921 530026850 530026732 Qty 1 1 1 1 1 1 1 1 1 1 1 Description Clamp - Lead Wire Nut - Switch Mounting Lockwasher - Switch Mtg. Switch - Ignition Trigger - Throttle Pin - Trigger Fuel Cap Ass'y. (Incl. O-Ring) Spring - Throttle Lock Pin - Throttle Lock Choke Knob Grommet - Choke Rod Included in Engine - Gasket Kit 69180 6900 Gas Saw Page 14 of 19 1 Sleeve Throttle Lock HANDGUARD, AIR-FILTER, FUEL SYSTEM 1 "E" Ring - Throttle Lock 1 Wire - Throttle 1 Decal - Starting Instructions 1 Decal - Kickback 1 Decal - Professional User - (Not Shown) 6900 Gas Saw Page 15 of 19 HANDLEBAR ASSEMBLIES Ref # 1 2 3 4 5 6 7 8 9 10 11 Part Number 530015459 530001677 530023682 530015209 530025241 530012109 530022266 530015159 530015402 530069171 530069164 Qty 3 3 1 1 1 1 1 2 2 1 1 Description Screw-1/4-20x3/4 Lockwasher Lead Ground Washer-Flat Handlebar Brace-Rear Adaptor-Handlebar Handlebar-Flushcut Washer-Conical Screw-1/4-20x1-3/8 Kit-Handlebar Grip Kit - Wraparound Handlebar - Optional (Incl. #25, 42 & 43 from p.3) 6900 Gas Saw Page 16 of 19 HANDLEBAR ASSEMBLIES 6900 Gas Saw Page 17 of 19 STARTER & CRANKCASE Ref # 1 2 3 4 5 6 7 8 9 10 11 12 13 15 16 17 18 19 20 21 22 23 24 25 26 28 29 30 31 32 33 34 40 41 43 44 45 46 47 48 50 51 52 53 54 55 56 Part Number 530015092 530015209 530011255 530042041 530042049 530015323 530042039 530011815 530001711 530024839 530015433 530015203 530019075 530023064 530015253 530042056 530069234 530002820 530015298 530022131 530023674 530015258 530015064 530010748 530015196 530001677 530012090 530012091 530012092 530022274 530032034 530069136 530019085 530010175 530015306 952030084 530019081 530023655 530024769 530023645 530015207 530015208 530032031 530026250 530015195 530022125 530010529 530010531 530039097 530039071 530039066 530042062 530001718 Qty Description 1 Screw - 1/4 - 20 x 1/2 - Socket Hd. 1 Washer - Starter Pulley 1 Pulley Starter 1 Disc. - Starter - Top 1 Spring - Starter Rewind 1 Pin - Starter Anchor 1 Disc. - Starter - Bottom 1 Fan Housing Assembly (Incl. #6 & 19) 7 Screw - 3 - 1/4 - 20 Soc. Hd. - Fan Hsg. & Cylinder 1 Retainer - Diffuser Mounting Screw 2 Screw - 10 - 32 x 1/2 - Slotted Hex Hd. 7 Screw - Crankcase #10 - 24 x 3/4 - Soc. Hd. 6900 Gas Page 18 of 19 2 Saw Seal - Crankshaft STARTER CRANKCASE 1 &Pin - Bar Adjusting 1 Screw - Bar Adj. - #10 - 24 x 2-3/16 1 Handle - Starter Rope 1 Rope Kit 1 Bushing - Rope Grommet 3 Screw - Muffler Mtg. - #12 - 24 x 5/8 1 Diffuser - Muffler 1 Screen - Spark Arrestor 3 Screw - #6 - 40 x 1/2 - Soc. 1 Nut - Bar Adj. - #10 - 24 - Self Locking 1 Crankcase Assembly (Incl. #13, 15, 16, 24, 31, 32 & 33) 1 Screw - Fan Hsg. Mtg. - 1/4 - 20 x 1-1/2 Soc. Hd. 4 Lockwasher - Cylinder 1 Cylinder 6900 7700 G.SAW 8500 1 Ass'y. Muffler 2 Bearing - Crankshaft 1 Kit - Bar Stud Replacement (3/8") 1 Gasket - Crankcase 1 Oil Cap Ass'y. (Incl. O-Ring) 2 Screw - Muffler Mtg. #10 - 24 x 3/8 1 Spark Plug (CJ-6) 1 Gasket - Cylinder 2 Piston Ring 6900 7700 G.SAW 8500 2 Retainer - Piston Ring 2 Washer - Thrust (Rod Top) 1 Bearing - Top Rod 1 Crankshaft & Rod Ass'y. 1 Clip - High Tension Lead 1 Kit - Piston Ass'y. - (Incl. #45 & pin) 6900 7700 G.SAW 8500 1 Boot - Spark Plug 1 Connector - Spark Plug 1 Flywheel 2 Spring - Starter Dog 2 Washer - Starter Dog Ref # 57 58 59 61 62 63 64 65 66 A Part Number 530042064 530004261 530039120 530026523 530015586 530002595 530001626 530001722 530069180 530026737 530026740 530026743 Qty 2 2 1 1 1 1 1 1 1 1 Description Dog - Starter Stud - Starter Dog High Tension Lead Ass'y. - Ignition (Incl. #52 & 53) Sleeve - Idle Screw Locking Screw Adj. - Idle Speed Key - Flywheel Washer - Flywheel Mtg. - 3/8 Locknut - Flywheel Mtg. - 3/8 - 24 Engine - Gasket Kit (inc. 33,43) Decal Fan Housing 6900 7700 G.SAW 6900 Gas Saw Page 19 of 19 8500 STARTER & CRANKCASE