Power For You

Transcript

Quality Changes the World POWER FOR YOU Operating Weight : 35560kg Bucket Capacity : 1.6 m3 HD SY380LC 9H Engine Power : 255 HP(190.5KW)/2000 rpm SY380LC 9H SANY HYDRAULIC EXCAVATOR The C-9 series of excavators developed by Sany are using the latest technology from the power system to the control system, like DOMCS (Dynamic Optimization Intelligent Matching Control), Positive flow control, hydraulic system, Heavy duty structure. Sany adopted all new exclusive technology, major breakthroughs were made in energy saving, high efficiency, reliability. This makes C-9 series of machines adaptable to characteristics of long and continuous operation, high efficiency, long service life, environmental stability. ¡¡High efficiency Strong and powerful engine in the same tonnage, powerful hydraulic system, high power & more reliable Excellent digging force, ensures to high digging performance in the same tonnage. ¡¡High economy Low emission High economy Automatic idle speed ¡¡Comfortable, safe and classic working environment Electronic controlled positive system ensure accurate and comfortable operation Brand new, spacious and comfortable cab Installed cab suspension pad, reduced vibration’s High-grade air-conditioner and pressure seal cab FOPS welded steel structure New type antiskid plate make checking SANY HYDRAULIC EXCAVATOR ¡¡High reliability ensured High stability Powerfull engine in the same tonnage excavators Particularly reinforced machine body Forceful and ferocious mining type working device ensure machine’s high reliability and high stability SY380LC 9H ¡¡Maintenance is easy and more convenient The change interval of Engine oil, engine oil filter and hydraulic oil filter is long Remote installation of the oil filter and oil drain valve for easy maintenance Standard fuel pre filter and oil-water separator Well designed cooling device is easy to clean ¡¡EVI remote monitoring center ¡¡Technical specifications SY380LC 9H SANY HYDRAULIC EXCAVATOR High efficiency and low fuel consumption engine customised for sany ISUZU AA-6HK1XQP engine, high efficiency, high reliability, fully support the excavator in continuous operations under harsh working conditions to meet user’s requirements of high productivity and lower fuel consumption and maintenance. ISUZU AA-6K1XQP diesel powered six cylinder four stroke, direct injection, turbocharged with Air to Air intercooler, to optimize the combustion performance and reduce the fuel consumption. ISUZU engines made for Sany, have strong power, high reliability, longer life provides optimum power and efficient performance. Higher bucket digging force Increased bucket digging force by 5%, coupled with improved and reengineered H-link, results in higher digging forces leading to larger productivity. H-link and forged bucket linkages enhances service life of bucket and its cylinder. Advanced new main control valve Control valve supports in enhancing productivity by improved flow capacity, reduced pressure losses in each hydraulic circuit to improve the working efficiency and productivity. 1 SANY HYDRAULIC EXCAVATOR SY380LC 9H The world’s leading positive flow control hydraulic technology Positive flow control system leads to real-time matching of engine speed and power with main pump flow and torque. Main pump flow rate is directly proportional to the joystick operations and output pressure signal. Controller judges actuators demand from the pilot pressure signal and adjust the main pump flow according to operator demand resulting in higher efficiency and operation speed. Hydraulic system Double electro-hydraulic proportional valve in the main pump coupled with electronically controlled regulators, control main pump’s flow accurately according to joystick movements and working conditions. DOMCS adopts positive flow control system and constant torque control technology, which leads to achievement of the perfect match between main pump torque and engine power. DOMCS leads to best match of speed and torque leading to higher performance and lower fuel consumption. DOMCS positive control flow system regulates and optimises each actuator’s flow and distribution leading to improved combined operation efficiency resulting in higher productivity. Advanced positive flow hydraulic control system Main pump pressure loss reduced by 2% through positive control flow leading to improved power efficiency, and reduced energy losses. This reductions in power loss leads to better fuel efficiency and lower fuel consumption. Boom and Arm regeneration system Regeneration circuits in the boom and arm function. improves the boom and arm function faster by adding return oil through check valve in the main circuit. This enhance productivity by 10% than equipment of its class. 2 SY380LC 9H SANY HYDRAULIC EXCAVATOR Long experience, elaborate design and excellent manufacturing system, Highly Fuel efficient engine The configuration of high-end direct multi-point fuel injection system can accurately control the engine’s fuel injection. Using turbocharged inter-cooled, optimization type multi- vortex combustor, increase the volume of air inflow, efficient burning, realize low fuel consumption and low operation maintenance cost. Low noise, small vibration Engine hood attached with sound-absorbing material and auto idling feature of the engine effectively reduce the noise. Arc ventilation hood, reduces airflow resistance there by vibrations and enhances stability. Multi-function mode selection S Mode: suitable for standard excavation and general applications. H Mode: suitable for heavy duty applications. Engine speed DOMCS dynamic optimization matching intelligent control system is optimised at 100% power output leading to highest working efficiency. Dynamic optimization intelligent control adopts positive flow control system and constant torque control technology, which leads to achievement of the perfect match between main pump torque and engine power. DOMCS leads to best match of speed and torque leading to higher performance and lower fuel consumption. Pilot Switch Gear B Mode: suitable for Rock breaker applications and other attachments. Three stage Air filtration system Pilot Module Power Module Three stage air filtration system through pre-filter and double Output Module Main Pump nano material filter, ensure that the engine is supplied with Engine Automatic idle speed function Equipped with automatic idle speed and acceleration function which reduced fuel consumption by 5% - 10%. Engine comes to auto idle in 3 seconds after operation stops. This system reduces the hydraulic system’s energy loss and the engine wear, which in turn saves energy and lower the engine noise. This further leads to longer engine and pump life. Engine and hydraulic system returns to optimum speed within 0.1 seconds upon joystick actuation. 3 L Mode: suitable for light duty applications. sufficient and clean air, resulting in higher power output and reduced engine wear. SANY HYDRAULIC EXCAVATOR SY380LC 9H guarantee the machine with high reliability Reinforced boom Enhanced rear support and center bearing made by forgings, avoid welding stress concentration on the boom leading to improve durability. Boom is constructed with strengthen steel suitable for extreme working conditions. Reinforced arm Forged arm bearings refused stress and improves arm reliability. Thickened arm bottom plates leads to larger load and stress bearing capability. Wear resistant bucket Bucket bottom area are made by highly wear resistant steel plates make the bucket more strengthened and leads to longer service life. Quadratic arc shape helps to reduce friction of rock and sand during operation resulting in low wear to the bucket body. Robust undercarriage X-type frame undercarriage with box-type beam structure are of high strength and stiffness, capable of withstanding torsional and Strengthen upper structure Heavy duty upper frame designed with two main beam on the main platform welded with stiffeners, greatly improved the bending strength of the main platform. Large D-shaped section of the beam can withstand external shocks of high magnitude. bending resistance. Under carriage are made with high strengthen alloy steel capable of wear resistance and long durability. Strengthened box type track frame and enlarged track pin effectively improves shock absorption. Grease lubricated track link provides good abrasion resistance and low travel noises. 4 SY380LC 9H SANY HYDRAULIC EXCAVATOR Comfortable, safe and user friendly operating environment The newly designed spacious cab Advance silicon rubber shock absorbers New designed spacious cab equipped with activity type suspension Cabin bearing adopts new type silicon rubber shock absorber which seat, the height, backrest inclination, armrest height and the rear effectively reduces the vibrations caused by working conditions to pillow of the seat can be adjusted, the stiffness of the seat also improve operator comfort. can be adjusted according to the driver’s weight, even big physical drivers can have a comfortable operation. Multi duct air conditioning system All weather air conditioning ensures clean air in the cabin. This reduces operator fatigue leading to increased productivity. Front windscreen defrosting system, ensure clear visibility to the operator. Long type joystick Extended joystick can be operated with small operating force, effectively reduces the fatigue of the operator. Pressurised hermetic cabin Cabin is air tight sealed and is dust free. It prevents dust entry into cabin gadgets due to pressure variation between cabin and outside atmosphere 5 SANY HYDRAULIC EXCAVATOR SY380LC 9H High strength roof top Pump chamber and engine clapboard Cabin roof is made up of high strength thick steel plate punched forming with stiffener, which have excellent impact and deformation resistance, leading to operator safety in adverse conditions. Top and front cabin guard are provided as optional configurations to Safety Clapboard in the pump chamber prevents the hydraulic oil splash to the high temperature area of the engine during hydraulic enhance operator safety. Hydraulic pilot lock system failure. Pilot lock disengages hydraulic system from joystick operations to prevent operating accidents. Large rear view mirror Left and right sides of the cab is equipped with large rear view mirrors which eliminates blind area and enhances vision. The operator can see excavator’s rear condition from standard position without looking back. This helps in increased operation efficiency Steel welded structure that prevent falling objects and reduce accidents. Cabin is made of high strength steel plate with stamping and forming process, doors and Windows equipped with toughened glass and seat belts which can maximize the protection of the driver’s life safety. LED lamps Environmental friendly lamps provides 20% higher brightness at 60% lower energy. This leads to higher lamp life. Non-slip mat Using non-slip mat at many points on the top of excavator prevents slipage when walking on the excavator Security measures Self diagnostic system Operator’s cabin is equipped with Safety hammer, Fire extinguisher, Any abnormalities in the system, the Seat belt, Protective Fence, Indoor positive pressure. hardware of the controller carries out self diagnosis for protection of Large LCD color display the machine. The hardware restores Waterproof, dustproof and vibration proof anti-interference colorful LCD display, backlight brightness adjuster, good visibility, real-time monitoring of the machine working status, abnormal alarm function troubleshooting, leading to enhanced ensures safe operation. machine features immediately after machine efficiency and durability. Maintenance function When maintenance cycle time is up, Machine management monitoring system the monitor will inform the time of changing oil and filters on the screen. Fuel quantity and oil pressure indication, cooling fluid temperature and hydraulic oil temperature anomalies are indicated in the EVI Data storage function monitor to provide timely warning and display fault information Through the monitor one can view the machine history, maintenance information, working information and fault information. 6 SY380LC 9H SANY HYDRAULIC EXCAVATOR Advenced machine structure design and configuration for convenient, Easy to clean radiator The large capacity air filter External radiator is equipped with fence to prevent dirt accumulation Large capacity air filter, extends the maintenance cycle time Radiator can be cleaned easily by removal of fence. around 20%. Oil bath type air pre-filter, more efficient for dusty mining environment Standard oil discharge valve and drain line Oil discharge valve and lengthened drain line to drain the engine oil, prevents oil splash and easy to maintain. Inclined type track frame Inclined type track frame in the machine reduces dirt accumulation on the under carriage and is easy to clean. Suspended engine bonnet Suspension installed in the engine bonnet supports in opening and closing operation to reduce labor fatigue. The engine bonnet is locked by the fixed rod upon opening to prevent accidents. Large capacity fuel tank and stain proofing Large capacity fuel tank reduces fuel refilling cycle. High-grade anti-rust treated tanks are protected from rusting and atmospheric pressure. Filter replacement comfort Fuel filter, oil filter, and pilot filter are mounted in pump cabin for quick and easy replacement through single door. 7 SANY HYDRAULIC EXCAVATOR SY380LC 9H quick service and low cost maintenance Drain Plugs arrangement Radiator, fuel tank, hydraulic tank and engine oil pan are equipped with drain plug at the bottom to drain the debris and waste liquids at the time of oil replacement and cleaning. The tank bottom are also equipped with drain plug guard to prevent damages. Three stage fuel filtration Large capacity oil-water separator, fuel pre-filter, fine filter ensures supply of clean fuel to injectors. Resulting in lower wear of fuel injection pump and nozzle and prolong the service life of the engine Centralization lubrication Centralized lubrication block has been installed in the root of the boom for easy lubrication. Electric fuel refilling pump Electric fuel refilling pump helps in lowering time for the machine. This user friendly feature helps in enhancing productive time. 8 SY380LC 9H SANY HYDRAULIC EXCAVATOR EVI remote monitoring EVI is the remote monitoring system for SANY C-9 Series excavators. When a hydraulic excavator is fitted with this system, data on the machine’s operation hours, location, fuel consumption, and maintenance status can be obtained remotely. Customer Satelite SANY Server Machine Data Machine SANY Service/ Dealer/ Customer Newly developed short message function for customers, more convenient to know the running state of machine. Customer can exactly know well about when machine condition, running information through the internet & WAP. customer can find working location of the machine through GPS. According to the function of “Setting Area”, can raise the alarm through short message or internet. Machine operating management Internet and WAP, can inquire all kinds of working conditions and location information of the excavator, customer can know what time the excavator switched on and what time switched off, also the working hours, fuel consumption and so on. 9 Query the excavator’s detail Location & Tracking EVI remote monitoring center can log on to the excavator’s controller interface, checking excavator’s status all the time, recording equipment operation details accurately, whole monitoring operators’ operations to the machine, real-time handle the abnormal machine, Effectively prolong the service life of equipment. Record the machine’s movements in different time, effectively prevent equipment theft, also monitoring operator’s bad operating behaviours . Help customer for a better maintenance Machine maintenance Equipment is brought management, timely remind customer to maintenance job good. management: into the plan and friendly complete the SANY HYDRAULIC EXCAVATOR SY380LC 9H Technical specification ENGINE Model DIMENSION (Unit: mm) Type Rated Engine Power Max. Torque Batteries Displacement Isuzu 6HK1-XABEA-08-C2/AA6HK1XQP 6 cylinder in-line Water Cooled 255 HP(190.5 kw)@ 2000 rpm 873 N.m @ 1700 rpm 2 X 12 V 7.79 L CONTROL SYSTEM Control System Working Modes Remote Monitoring System DOMCS Intelligent Controller H S L B GPRS, GPS, GIS HYDRAULIC SYSTEM Main Pumps Max. Flow Pilot Pump Travel Motor Swing Motor 2 Variable Displacements Axial Piston Pumps 2 X 360 lpm 1 Gear Pump 2 Axial Piston Motor with Parking Brake 1 Axial Piston Motor with Swing Holding Brake Arm 2600 DIMENSION (Unit: mm) A. Overall Length B. Overall Width C. Overall Height D. Upper Width E. Overall Height of Cab F. Std. Track Shoe Width G. Track Gauge H. Min. Ground Clearance I. Rear-end Swing Radius J. Distance between Tumbles K. Under Carriage Length 11100 3190 3600 3145 3320 600 2590 550 3380 3930 5067 WORKING RANGE (Unit: mm) RELIEF VALVE SETTINGS Implement Circuit Swing Circuit Travel Circuit Pilot Circuit SY370H-9 34.3 Mpa 28.5 Mpa 34.3 Mpa 3.9 Mpa UNDERCARRIAGE & WORKING DEVICE Track Shoes(each side) 49 Upper Rollers 2 Lower Rollers 9 Track Guard 2 Std. Track 600 mm Std. Boom 6400 mm Std. Arm 2600 mm Std. Bucket 1.6 m³ HD SY220C-9 PERFORMANCE Max. Travel Speed(High/Low) Swing Speed Gradeability Ground Presure Max. Tracking Force Bucket Digging Force Arm Digging Force 5.4/3.2 km/h 9.5 rpm 70% / 35° 59.2 kPa 209 kN 235 kN 165 kN SERVICE REFILL CAPACITIES Hydraulic Tank 380 L Fuel Tank 540 L Engine Oil 35 L Radiator 11 L Swing Device 10.5 L Travel Device 2×4 L CAB AC Cabin Guard Std. Opt. Arm 2600 WORKING RANGE a. Max. Cutting Height b. Max. Dumping Height c. Max. Digging Depth d. Max. Digging Reach e. Min. Swing Radius f. Max. Height at Min. Swing Radius 9750 6790 7090 10780 4490 8600 BUCKET Capacity 1.6 m³ HD-Opt. 1.8 m³ GP-Opt. Width (mm) 1292 1640 Weight (kg) 1650 1750 Tooth Point 5 6 10 SY380LC 9H SANY HYDRAULIC EXCAVATOR SY380LC 9H LIFTING CAPACITY B A 3.0m 6.0m 4.5m 7.5m 7.5m Arm 2600mm 6.0m 4.5m Boom 6400mm 3.0m 17525 Balance 1.5m weight 0 4800kg -1.5m 12948 12948 -3.0m 20228 -4.5m 17908 11744.8 9.0m 7505 6266 Maximum mm 6755.9 6063.7 7635 9081.7 6207.7 6614.9 4980.4 8525 11431 11431 9129.5 5991.7 6748.5 4461.1 6639 4387.4 9085 12565 12565 8813.8 5715.5 6617.5 4343.3 6201.4 4017.3 9365 5725.6 6474.3 6474.3 6063.3 3954.3 9400 6374.3 6374.3 19431 10864.9 11997 11997 8516 18947 10498 11636 11636 8300.7 5266.5 6184.5 4008.9 9195 18868 10438 11492 11492 8206.2 5183.8 6644.7 6281.9 8750 20228 17394 10564 11541 11541 8648.7 5571 7654.9 4894.8 7935 17908 14149 10875 10945 10945 9275.5 6255.6 6730 Remarks: 1.Rated figure meets the criterion of GB/T 13331-2005/ISO 10576 2.Rated rollover loading is 75% of static rollover loading, rated limiting hydraulic weight is 87% of limiting hydraulic weight. 3. Loading radius is the distance from the loading point to the swing center. 4. The figure with *stands for the rated figure of the limiting hydraulic weight. Pressure and Capacities WELGHTS AND GROUND PRESSURE Mode SY380H-9 11 Shoe type Shoe width Tripe grouser 600mm Operating weight Ground pressure 35560kg 59.2Kpa SANY HYDRAULIC EXCAVATOR SY380LC 9H Standard & Optional STANDARD EQUIPMENT ¡¡Engine ¡¡Hydraulic System ¡¡Swing Platform Mode control (H, S, L and B) Working mode selection switch Fuel level float Start motor 24V/4.5KW Power enhancement device Hydraulic oil level gauge Alternator 70A Control valve with main relief valve Toolbox Air pre-cleaner Spare oil port for control valve Rear view mirror (R) Dry double-filtering air cleaner Oil suction filter Swing brake Cylindrical engine oil filter Oil return filter Cylindrical fuel filter Pilot filter Engine oil cooler Radiator with protective screen Auxiliary water tank for radiator Fan cover Separately installed engine Automatic deceleration system Accelerating system ¡¡Operator Station ¡¡Undercarriage Oil pressure display Locking information H-track guiding mechanism Signal status Hydraulic track tensioner Fault information tips Bolted sprocket Carrier roller and track roller Reinforced track link with pin Toughened light-color window 600 mm track shoe 6 sillicone rubber damping support Reinforced side pedal Openable roof hatch, upper front Bottom coverplate Silent window wiper with washer Adjustable inclined seat with adjustable armrest AM-FM radio with digital clock Foot rest and floor mat Loudspeaker,rear view mirror Seat belt and fire extinguisher Beverage holder and cab light Engine coolant temperature Travel motor guard and seal Rear window,alternate exit Hour meter, fuel tank, fuel level gauge Travel brake Noiseproof steel-structured cab Window and left window ¡¡Monitoring System Gauge ¡¡Front Work Equipment Flange pin Bucket clearance adjustment Welded lever Central lubrication system ¡¡Alarm Lights Oil pressure lack, engine coolant overheat Throttle knob fault Fuel oil lack Voltage higher than specification Engine over speed ¡¡Others Standard battery Lockup engine hood Lockup fuel filler cap Dust ring-seal of bucket pin Anti-skid film, handhold and passage 6.4 m fully-welded box boom Travel direction mark 2.6 m fully-welded box arm Hand grease gun 1.6 m3 HD standard bucket SY380H-9 Ashtray Storage box, literature bag Hydraulic lockout control Fully automatic air-conditoner Cab visor OPTIONALS 1.8 m3 GP Bucket Cabin Guard Oil Bath Pre-cleaner Extended Warrenty on Majour Components 12 Jammu Chandigarh Haldwani New Delhi Jaipur Guwahati Sonebhadra Patna Udaipur Dhanbad Bhopal Ahmedabad Indore Nashik New Mumbai ltanagar Lucknow Nagpur Aurangabad Pune Kolhapur Raipur Bhubaneshwar Nanded Hydrabad Hubli Ongole Gadag Bangalore Mangalore Chennai Kochi HEAD OFFICE Address : Plot No. E-4, Chakan Industrial Area Phase-III, Village : Kuruli, Taluka: Khed, District: Pune - 410501, Maharashtra, INDIA. Tel : +91 21 35670288, Fax: +91 21 35670300 E-mail : [email protected], Website: www.sany.in Service E-mail : [email protected] Service & Sales Hotline: 1800-209-3337 2014 Kolkata Head Office Regional Offices Dealer Offices Manufacturing Unit