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Power Systems Division

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Feature: Technical Developments in 2016 Power Systems Division Tetsuo Suzuki The Paris Agreement (an international agreement reducing the imp ac t of c lim ate c h ang e) adopted in December 2015 came into force in November of last year. This agreement marks the start of gl o b al - level c lim ate c h ang e countermeasures, and serves as a historical turning point towards a trend of all the world’s countries engaging in concrete action to deal with the increasingly serious issue of global warming. Japan is the world’s fifth greatest producer of CO 2 emissions and is promoting countermeasures to meet a high target. Our specific numerical targets are to reduce g re e n h o u s e g a s e m i s s i o n s b y 26% and 80% by 2030 and 2050 respectively compared with 2013 levels through energy saving and utilization of renewable energy. As a power supply manufacturer, S A N YO D E N K I i s a l s o m a k i n g ongoing efforts towards achieving these goals by developing products which further promote utilization of renewable energy, high-efficiency, high-reliability power supply units, and so on. Against this backdrop, the following is a summar y of the product development and technological accomplishments of our Power Systems Division in 2016. In the PV power system field, a new standard has been established for islanding detection of 3-phase PV inverters. SANYO DENKI has developed the “SANUPS P73J” in compliance with this standard. Furthermore, after the feed -in tariff scheme was launched in 2012, there has been a rapid increase in PV system installations leading to a limit on connectable volume due to power grid capacity restrictions. As a solution, it has become essential to have PV power systems equipped with a remote - control function to control the amount of p ower generation b ased on information from power companies. The “SANUPS PV Monitor Type C” was developed as a P V system monitoring device equipped with an output control function. In the UPS field, SANYO DENKI has developed a technology enabling the easy construction of systems using Li - ion bat teries, w hi c h a re p refe r re d ove r l e a d batteries due to their wide operating temperature range and extended backup, as well as being maintenance-free and space-saving. This paper will provide an overview of these products and technologies and summarize their features. SANYO DENKI Technical Report No.43 May 2017 18 Feature: Technical Developments in 2016 ■ Development of the “SANUPS P73J JEM1505 (new active method type)” PV inverters feature both an active “Standard active islanding detection method and passive method for the scheme (a frequency feedback method swift detection of power outages in with step reactive power injection) of commercial power grids. However, three-phase PV inverters connected a problem arise when the type to low-voltage power d istr ibution of act ive method d i f fer s bet ween lines” was established as the industry manufacturers. When a PV inverter standard for islanding detection (active made by one manufacturer is installed method) of three-phase PV inverters. in a commercial power grid where a The “SA N UPS P 73J” was newly PV inverter of another manufacture developed by SANYO DENKI as a is already installed, a power company 3-phase PV inverter that conforms requ i res a n isla nd i ng operation to JEM1505 (a frequency feedback test with the other manufacturer to met ho d w it h step reac t ive p ower check for any interference with the injection). active method. This test can be timeconsuming and costly. In September 2 015, J EM1505 Details of this product are provided in the “New Products Introduction” section of this Technical Report. ■ Development of the “SANUPS PV Monitor Type C” T he “Ac t o n S p e c i a l Me a s u re s f i n a l i z e d ; t h e r e fo r e , a m o n g t h e region covered by Kyushu Electric from Concerning Procurement of Electricity functions required of an output control April 2017. from Renewable Energy Sources by unit, we only developed those enabling This product allows the sale of PV Electricity Utilities” established by control of PV inverters in accordance inverters to continue in the region and Japan’s Agency for Natural Resources with a given output control schedule. even sales expansion in the future. and Energy calls for the introduction A fter wards, in September 2 016, It a lso ser ves to establ ish a of PV inverters with an output control Kyushu Electric finalized the method fou ndat ion for when other power function. for obtaining output control schedules. companies require PV inverters with In order to perform output control, S p e c i f i c a l l y, o u t p u t c o nt r o l output control functions, as will be an output control unit is neccessary schedules would be obtained from for obtaining output control schedules power company servers using HTTPS Details of this product are provided from power company servers to control ( Hy p er t ex t Tr a n s fer P rot o c ol in the “New Products Introduction” the PV inverters. Therefore SANYO Secure) by an output control u n it section of this Technical Report. DEN K I developed the “SA N U PS communicating directly with the power PV Monitor E Model” with an output company’s server via the Internet. control function in August 2015. 19 In response to this method being At the time, the method for obtaining finalized, SANYO DENKI developed output control schedules from power a product to support the output control company servers had not yet been planned for implementation within the SANYO DENKI Technical Report No.43 May 2017 inevitable in the future. ■ Development of a Technology for “Li-ion Battery-Compatible Small-Capacity UPS Systems” Conventionally, SANYO DENKI had offered small-capacity UPS for 1. Development of a LIB Monitoring System (2) Reduced device size and weight • B y combining with an LIB, the indoor use as backup for servers and S A N YO D E N K I d e v e l o p e d a new system is approximately one- ICT equipment or in combination with monitoring system comprised of a qu a r ter sm a l ler a nd one -f i f t h industrial devices. In recent years, there battery management unit (BMU) and lighter than a 3-hour backup system has been an increased demand for the gateway PWB (GW) in order to use backup power for outdoor facilities LIB safely. This system has increased such as communication base stations, safety through a mechanism which traffic lights, planned power outages, isolates the LI B when a n er ror is coin-operated parking, and outdoor detected. (Fig. 1: Illustration of system s u r vei l l a n c e c a mer a s . A s s u m i n g configuration) using lead batteries. (3) Improved maintainability • 10-year maintenance free period in an environment with an average temperature of 30˚C. • Modularization of the battery and outdoor usage will involve exposure M o r e o v e r, t h i s s y s t e m c a n b e UPS to enable replacement for to harsh environments, requirements connected using the external interface increased maintainability. This include a wide operating temperature of a SANYO DENKI UPS, therefore product also comes standardly range, securing installation space, and making it possible to easily combine e qu ipp e d w it h a m a i ntena nc e low maintenance. To date, UPSs have our existing UPSs with LIB. bypass circuit for replacing the used lead batteries. However, they 2. Development of a Technology Enabling Outdoor Installation battery or UPS without shutting off have a limited operating temperature range, short runtime towards the end of (1) Environmental durability their life cycle, and require replacing. • power supply. Table 1 shows typical specifications. T h e h o u s i n g h a s a n i n g r e s s 3. Conclusion Moreover, to achieve extended backup, protection rating of IP44 and is It is pred icted that, w ith the more batteries are needed, which in made from stainless steel to enable d iver s i f ic at ion of s m a l l - c apac it y turn requires more installation space. installation in regions prone to salt- U PS applications and installation damage. env i ro n ment s , U P S w i l l ne e d t o SANYO DENKI has developed a technology to combine small-capacity W e a d o p t e d a s t a n d b y U P S become even more compact and have U P S w it h L i - ion bat ter ie s ( L I B) topology which minimizes internal longer runtime. To satisfy these market which are preferred due to their wide heat generation, allowing for a requirements, SANYO DENKI will sealed structure. apply the technologies gained from this Operating range of -20˚C to +50˚C. development project in a new series of • operat i ng temperat u re ra nge a nd extended backup, as well as being maintenance-free and space-saving. • UPS and continue to enhance our lineup. SANYO DENKI Technical Report No.43 May 2017 20 Feature: Technical Developments in 2016 Developed part Battery manufacturer specified items Battery MCCB UPS Current sensor (CT) Battery unit (3 LiBs in series) Contact CT secondary side Contact Input MCCB Maintenance MCCB CAN communication Output MCCB GW AC input AC output CAN communication BMU CAN communication CAN communication GW and BMU power supply Fig. 1: System configuration of a LIB-equipped UPS 英語版用 Condens Table 1: Specifications UPS for outdoor use Remarks Rated voltage 100 V Output capacity (apparent power/active power) 1.2 kVA / 1.2 kW Dimensions Width 450 mm Depth 300 mm Height 900 mm Footprint 135000 mm2 Mass 100 kg or less Runtime 180 min (with an output capacity of 1 kW) Operating environment Ambient temperature: -20 to 50˚C Relative humidity: 20 to 90% (non-condensing) Tetsuo Suzuki Joined SANYO DENKI in 1984. Power Systems Div., Design Dept. 1 Works on the development and design of power supplies. 21 SANYO DENKI Technical Report No.43 May 2017 When using a long-life storage battery: 470000 mm2 (estimated) Initial battery condition, ambient temperature 25˚C 英語版用 Times Ten