Transcript
POWERIS DC Power Pack
1
Installation and User Guide
SUMMARY 1
GENERAL RECOMMENDATIONS ....................................... 2
2
RANGE ............................................................................. 3
3
RECEPTION AND STORAGE.............................................. 3
4
INSTALLATION ................................................................ 4
5
CONNECTION................................................................... 4
6
COMMISSIONING .............................................................. 6
7
ADVANCED FUNCTIONS................................................... 6
8
OPTIONS .......................................................................... 8
9
MAINTENANCE ............................................................... 11
10 SPECIFICATIONS ............................................................ 12 11 LAYOUTS ....................................................................... 13 12 DIAGRAMS ..................................................................... 16
2
1 GENERAL RECOMMENDATIONS
Read this before installing the power block
1.1
Personal safety
The POWERIS DC power block has its own internal energy source (battery). The user system may therefore be energized even when the block is not connected to the mains power supply. Dangerous voltages exist inside the block, and it should therefore only by opened by qualified personnel. The block must be earthed. The block and battery should only be used in a controlled indoor environment. The battery supplied with the block contains a small quantity of toxic substances. To avoid accidents, the following recommendations should be respected: o o o o
1.2
Do not throw the battery into a fire (explosion hazard). Do not attempt to open the battery (the electrolyte is dangerous for the eyes and skin). Batteries should be disposed of in accordance with the applicable regulatory requirements. The battery presents electrical hazards (electric shock, burns).
Safety of block
1.3
The block must be connected and started up in the sequence described in the manual. Check the specification data shown on the identification plate. This must correspond to your power supply system and to the actual consumption rating of all user systems connected. Do not position the block close to liquid or in a very humid environment. Do not allow any foreign object to penetrate into the block. Do not block the ventilation grills. Do not expose the block to direct sunlight or any other source of heat. Storage temperature range: -5°C to +45°C
Specific precautions
When connected to the power supply for the first time, the block charges the battery. A full charge, providing nominal battery backup time, will only be reached after at least 10 hours on charge. When replacing the block internal batteries, install the same number and the same type of cells as those initially supplied in the block, in order to ensure nominal performance and safe operation.
In case of doubt, do not hesitate to contact our customer support department.
2 RANGE
3
POWERIS DC power packs are designed for use in industrial applications: the supply of energy to automatic control systems, monitoring circuits, relaying and motorization, etc. They consist of a charger and "maintenancefree" gas recombination type lead battery.
Mains present, the charger provides operating output and battery charging. Mains absent, the battery provides power to the load according to a backup time, which depends on its capacity (see specifications chapter).
The range of DC power pack is defined by the table below according to the reference For example: POWERIS2I 445 24 10 14 C V J D RC S B
Range
Size CF
Voltage (V)
Charger (A)
12
5 10 20 30
330 445 645
POWERIS
330 445 645 645P 445 645 645P
CF330 300 x 333 x 203*
24
5 10 20 30
48
2.5 5 10 15
CF445 450 x 497 x 253*
CF645 600 x 497 x 253*
* Dimensions HWD with cubicle option
3 RECEPTION AND STORAGE Upon receiving the unit, check for any signs of damage that may have occurred during the transport. If the unit is not to be installed immediately, it may be stored for a maximum of 4 months, beyond this period, the battery must be recharged. The storage of the DC Power Pack must be in its original packaging, inside, in a clean and dry place away from heat. (-5 ° C to +45 ° C).
Battery (Ah) 7 14 24 40 48 80 7 14 24 40 48
Options
B C D F J RC S V
7 14 24
CF645P 686 x 497 x 253*
4 INSTALLATION
4
The DC Power Pack are designed to be installed on a vertical surface. A drilling template is provided for the cubicle versions. They must be installed in a well-ventilated room (standard NF C 15-100-554). For cubicle versions, the ventilations louvers must not be obstructed. There should be a space of 20 cm on each side. The layout in the room must allow access from the front and the full opening of the door. Cable entries are provided by the bottom left (cable grommet Ø 16 mm).
5 CONNECTION The connection of the DC Power Pack must be performed by a qualified and authorized staff. The cables used must comply with the standards in force (NF C 15-100 ...), and the cable sections must consider the installation rules.
5.1
Mains connection
The mains power supply must be protected by a specific circuit breaker properly calibrated (6A-C), readily accessible and clearly identified. The mains power supply is 230Vac singlephase. Lockout the mains power before connecting. Connect the mains power supply cable (See below) Always connect the earth circuit on the earth terminal. CE-P
DELTA 300
DELTA 600
ALPHA 900
Bottom View
5.2
Output connection
5.2.1
Without specific option
Directly to the supervisor AGATE / 1082.
Respect the polarities on the terminals +/- UT (10mm² max).
0 230
FU
L N 230Vac
AGATE / 1082
5.2.2
With option D: coupling diode
5
The terminals are doubled to allow connection of two DC Power Packs in parallel
Respect the polarities on the terminals +/- (6mm² max).
Coupling diode 5.2.3
With option F or J: distribution 4 feeders
Directly to the fuse sockets or the circuit breakers.
Respect the polarities on the terminals +/- (6mm² max).
Distribution 4 Feeders
5.3
Battery connection
For DC Power Pack delivered with separate batteries, installation and wiring must be performed in compliance with the specific manual enclosed with the unit.
5.4
Remote alarm connection
Directly to the supervisor AGATE / 1082.
5.5
RE1: Battery discharge: Terminals 1/2/3 (2-3 closed) RE2: Low battery voltage: Terminals 4/5/6 (5-6 closed) RE3: Fault synthesis: Terminals 7/8/9 (8-9 closed)
Connection of the option RC: heating resistor
Connect the mains power supply on the terminals 0/230Vac
AGATE 1082
RE1
RE2
RE3
6 COMMISSIONING
6
The commissioning operations must be performed by qualified and authorized personnel. The DC Power Pack are supplied tested and configured. They require no adjustment. The batteries must be assembled and wired before commissioning (see chapter Connection).
6.1
Before powering up
6.2
Check the connection, especially the battery (respect polarity) In case of option F or J: distribution 4 feeders, open all the feeders FU1 to FU4. Close the isolating terminal BS Close the door.
At powering up
Establish the power supply by closing the upstream circuit breaker to the main switchboard: o The LED test runs for 3 seconds. o After 20 seconds, the battery presence test runs for 5 seconds. If the red LED flashes, check that the battery is properly connected, then press the reset button, the test runs again. o The boost starts after the battery presence test.
In case of option F or J : distribution 4 feeders, close respectively each outgoing and check the output current on the display (if display option). The output current should not exceed the rated current (charger current – 0.1*battery capacity).
Congratulations, the DC Power Pack is now in operation.
6.3
After powering up The mains power supply must be permanent to maintain the battery charged. For all shutdown periods lasting longer than 8 days, the battery must be isolated by by opening the isolating terminal BS.
7 ADVANCED FUNCTIONS 7.1
Signalling
The supervisor AGATE 1082 Includes:
3 status LEDs: o Green LED: o Yellow LED: o Red LED:
Yellow
Red
Green
Reset
Normal Battery discharge Fault synthesis
1 button : o Reset : Reset the memorized faults (in case of default)
AGATE 1082
RE1
RE2
RE3
7.2
Boost
This function allows charging the battery more quickly by increasing the charging voltage for 12 hours. The boost is launched either manually via the buttons on the display (1) or automatically when AC power returns after an absence greater than 3 minutes. At powering up, the charger starts in floating, then automatically switches to boost after the battery presence test. The boost can be stopped manually via buttons on the display (1). The boost mode is inhibited during the battery test (2). If boost launch occurs during the battery test, the display shows "no" for 1 second (1).
7.3
Temperature compensation
This function allows to compensate the charging voltage of the battery (floating and boost) depending on the temperature (-3mV/cell / °C). The compensation is neutral at 20 °C. It allows optimal charge and an extended life of the battery. This function is available only on DC Power Packs with chargers DELTA 300/600 and ALPHA 900.
7.4
Battery presence test
This function allows checking the presence of the battery. The test is performed 20 seconds after powering up, then automatically every 24 hours (test duration : 5 seconds). During the test, the charger goes into standby mode and the supervisor monitors the battery voltage. If the fault threshold is crossed (battery protection blown, isolating terminal BS opened, unplugged cable...), the fault is signaled. The reset shall be made by the reset button. In this case a new test is started. It is also possible to run a test via the display (1).
7.5
DC voltage monitoring
This function includes 4 thresholds:
7.6
Charger over voltage threshold: significant of control loss, it stops the charger. The fault is stored. Reset shall be made by powering off the charger (AC and DC) / powering on and by pressing the reset button. Charger under voltage threshold: significant of a bad control, it stops the charger (except for DC Power Packs with charger CE-P). The fault is stored. Reset shall be made by powering off the charger (AC and DC) / powering on, and by pressing the reset button. Low battery voltage threshold: significant of an advanced battery discharge, and the end of backup time: about 10 minutes. The fault is not stored. End of discharge threshold: significant of the end of battery discharge, it opens the low voltage disconnection device (LVD). Reset occurs when AC power comes back or by pressing the reset button.
Protection against reverse polarity of the battery
This function detects the polarity reversal of the battery, and avoids the risk of flash when connecting. It is necessary to connect the battery (closing the isolating terminal BS) before powering on the charger to benefit from this device. In case of reverse polarity, the LVD will not close at the powering of the charger, and the fault will be reported. If this procedure is not followed, a flash will occur when connecting the battery and the diode protection against reverse polarity will cause battery fuse blow.
7.7
Detection of overload on the output
This function allows generating an alarm if the output current exceeds 10% the caliber of the charger. This defect is delayed 10 seconds to allow momentary overloads. This defect is not stored.
(1): In case of option V: Display (2): In case of option B: Battery test
7
8 OPTIONS 8.1
8
Option B: Battery test
This option is available only on DC Power Packs with chargers DELTA 300/600 and ALPHA 900, and with display option. This function checks the ability of the battery to provide power to the load. This test is launched manually via the display and runs after the battery presence test (test duration: 10 minutes). During the test, the charger goes into standby mode and supervisor monitors the battery voltage. If the fault threshold is crossed (1.9 V / cell), a fault is generated and the charger comes back to its normal voltage, with uninterruptible power on the output. Reset shall be made by the reset button or a successful test. The test can be stopped manually via buttons on the display. Launch conditions of the test battery capacity are:
Charger in floating mode Mains power on for at least 8 hours No fault Current sufficient on output (10% of battery capacity)
If these conditions are not met, the display shows "no" for 1 second, if it is positioned on the "tSt" screen. Similarly, if during the test, a disability condition occurs, the display shows "no" for 1 second, if it is positioned on the "tSt" screen, and the test is stopped.
8.2
Option C: Cubicle IP31
8.3
Option D: Coupling diode
Two DC power packs are coupled in the following cases: Parallel coupling:
Redundancy coupling:
The application requires a high current level. Each block supplies its rated current
The application requires operational security. Each block operates at halfpower.
In
In
Wiring symmetry must be respected to obtain proper current distribution
2*In
8.4
In/2
In/2 In
Options F or J: Distribution 4 feeders
The outputs are bipolar (one pole protected / one pole cut) by fuses or circuit breakers. For fuse-type distribution, do not exceed the rating of 10A gG.
8.5
Option RC: Heating resistor
The heating resistor is used to prevent condensation inside the equipment mainly during periods of storage or prolonged shutdown. Connecting the heating resistor is on specific terminals (see wiring diagram). The heating resistor is controlled by a thermostat to allow keeping a humidity level in the air, avoiding condensation and corrosion of the components (factory setting: 20°C).
Thermostat data Hysteresis Operating temperature Setting ranges Feeler element
7 K (± 4 K tolerance) -45 to +80°C 0 to +60°C Bimetal
8.6
Option S: Key lock 455
8.7
Option V: Display 947
8.7.1
9
3 ½ digit digital indicator
The digital display alternately displays the variable for 1 second and then the value for 2 seconds, of the following variables: 8.7.2
Udc: DC voltage Idc: Output current IbAt: Battery current (only with charger DELTA). In case of discharge, sign "-" E - - : Fault codes (in case of default) Buttons
select: Selection of the display variables or the controls to execute. The selection is made when the button is released: Udc: DC voltage Idc: Output current IbAt: Battery current (only with charger DELTA). In case of discharge, sign "-" °C: Temperature (only with chargers DELTA or ALPHA) E - -: Fault code (in case of default) LEd: Test LEDs and segments control bSt: Boost control tSt: Battery presence test / battery test control Par: Reading of the settings
reset: Reset the stored faults (in case of default)
select + reset : Manual launch of the controls by simultaneously pressing both select and reset buttons. The command runs when both buttons are released. The control indication blinks for the duration of the control.
Alternate display resumes after approximately 30 seconds. 8.7.3
Signalling
LEDs have the same meaning as those of the 1082 AGATE card
Green LED: Yellow LED: Red LED:
Normal Battery discharge Fault synthesis
The priority of the signaling in case of multiple events or defaults is as follow (level 1 being the lowest priority):
Green LED fixed lit Green LED flashing Green LED flashing / yellow lit Yellow LED fixed lit Yellow LED flashing Red LED fixed lit Red LED flashing Green / yellow / red LEDs lit
1 2 3 4 5 6 7 8
Normal Boost Battery presence test and battery test Battery discharge Low battery voltage Charger fault Battery fault LEDs and segments test
8.7.4
Fault codes E00: No mains E12: Charger over voltage E13: Charger under voltage E18: Output overload E23: No current measurement E30: End of discharge
10
E32: Reverse battery polarity E33: Battery failed E34: Low battery voltage E35: No battery E85: Incompatible module E90: Communication lost
9 MAINTENANCE 9.1
Preventive maintenance
As in any electric installation, the technician in charge of maintenance or the electrician responsible for the installation shall perform regular verifications including but not limited to:
Tightening of electrical connections Absence of over heating Cleanliness of cooling lowers
Every six months, it is recommended to perform a partial or complete backup time to check the status of the battery. Before performing this test, make sure that the battery has been fully charged for at least 10 hours (green LED lit fixed on the display). If the duration of backup time is not achieved, it is necessary to replace the battery. To do this, see our After Sales Service - Tel: +33 472 47 63 80.
9.2
Corrective maintenance It is highly recommended to use the remote alarms and follow the equipment operating conditions.
In case of fault, a diagnosis is possible by measuring the output DC voltage, the output current, by using the Led indications and fault codes on the display (if the DC Power Pack includes a display). Troubleshooting is done by standard exchange of the defective item. You can always contact our After Sales Service - Tel: +33 472 47 63 80. For this, provide us the following informations:
9.3
The code number and serial number S / N The reference of the equipment The dates of delivery and commissioning The findings in relation to malfunction.
Equipment shutoff
Open the door Open the isolating terminal BS Close the door Lockout the mains power upstream
11
10 SPECIFICATIONS Charger
12 CE-P
Type Voltage (floating / boost) at 20°C
DELTA 300
DELTA 600
ALPHA 900
12V 24V 48V
13.6Vdc / 13.8Vdc 27.3Vdc / 27.6Vdc 54.5Vdc / 55.2Vdc
12V 24V 48V
5A 10A 20A 5A 10A 20A 2.5A 5A 10A 1% (mains present and battery charged) < 0.2% > 85% 18W 37W 74W 230 Vac (187Vac to 264Vac) 50/60Hz (47Hz to 63Hz) 200VA 470VA 670VA 6A-C Valve regulated lead acid battery : VRLA
30A 30A 15A
7 to 48Ah 7 to 48Ah 7 to 24Ah Idc/C
24 to 80Ah 24 to 48Ah 14 to 24ah
Current
Mains supply
Battery
Output voltage tolerance RMS ripple ratio Efficiency (typical) Calorific dissipation (w/o option D and RC) Voltage Frequency Power Recommended upstream protection Type Capacity C10 12V 24V 48V Backup time at 20°C
7 to 80Ah 7 to 48ah 7 to 24Ah
110W
1000VA
14 to 80Ah 14 to 48Ah 7 to 24Ah
1,4
T = Function (Idc/C) 1,2
With : Idc = Output current C10 = Battery capacity Example : Max permanent current: I charger = 5A C10 = 7Ah Idc = I charger – I battery recharge Idc = 5 – 7/10 = 4,3A
1,0 0,8 0,6 0,4 0,2 0
Output
Protection
Environment
Remote alarms Standards
Approximate backup time duration: Idc/C10 = 4,3/7 0,6 T 60min (for max permanent current). Protection FB (on AGATE 1082 card) Voltage Permanent current Idc max Current peak 1s Current peak 15s Short circuit current Protection FU (on AGATE 1082 card) Insulation resistance Dielectric strength input/PE Dielectric strength output/PE Storage temperature Running temperature Assigned temperature
Altitude Relative humidity NO/NC contact Product standard SELV Product EMC Directive LV Directive
10min
T 20min
40min 60min
2h
4h
6h
8h 10h
Fuse 6.3x32 – MDA30R – 30A Tempo 250V 10kA 12 / 24 / 48Vdc Idc = I charger – I batt. recharge (see example above) 50A max 2*C10 limited to 50A 20*C10 Fuse 6.3x32 – MDA30R – 30A Tempo 250V 10kA 1 M (input/PE ; output/PE) 2300Vdc / 1min 500Vcc / 1min -5°C à +45°C 0 à +40°C 20°C 5°C Spikes 15 ° C limited to one day to preserve the characteristics and life of the battery. 0 - 1000m < 95% at 20°C 1A – 250Vac – AC1 NF C 58-311 : 03 / 1990 NF C 15-100 : 09 / 2005 2004/108/CE 2006/95/CE
11 LAYOUTS
13
0 230
+ + – –
11.1 Layout with CE-P
0 230
+ + – –
0 230
+ + – –
11.2 Layout with DELTA 300 and DELTA 600
14
11.3 Layout with ALPHA 900
0 230
0 230
+ + – –
15
12 DIAGRAMS 12.1 Diagram with CE-P
16
12.2 Diagram with DELTA 300 and DELTA 600
17
18
12.3 Diagram with ALPHA 900
Emerson Network Power 30, Avenue des Frères Montgolfier - BP 90 - 69684 Chassieu T: +33 (0)4 72 47 63 77
[email protected] EmersonNetworkPower.com AEES.fr
AEES and Emerson Network Power are trademarks of Emerson Electric Co. or one of its affiliated companies. All the other marks are the property of their respective owners. ©2014 Emerson Electric Co
Notice : 36119 Code : 6015734
Révision : 3
UK
Date : 10/09/2015
Visa : MGU
