Transcript
Operating Instructions and Parts Manual
4-Speed Stock Feeders Models PF-31, PF-33, PF-41, PF-43
WALTER MEIER (Manufacturing) Inc. 427 New Sanford Road LaVergne, Tennessee 37086 Ph.: 800-274-6848 www.powermatic.com
Part No. M-1790800 Revision C 05/2010 Copyright © 2010 Walter Meier (Manufacturing) Inc.
Warranty and Service Walter Meier (Manufacturing) Inc., warrants every product it sells. If one of our tools needs service or repair, one of our Authorized Service Centers located throughout the United States can give you quick service. In most cases, any of these Walter Meier Authorized Service Centers can authorize warranty repair, assist you in obtaining parts, or perform routine maintenance and major repair on your POWERMATIC® tools. For the name of an Authorized Service Center in your area call 1-800-274-6848. MORE INFORMATION Walter Meier is consistently adding new products to the line. For complete, up-to-date product information, check with your local Walter Meier distributor, or visit powermatic.com. WARRANTY POWERMATIC products carry a limited warranty which varies in duration based upon the product.
WHAT IS COVERED? This warranty covers any defects in workmanship or materials subject to the exceptions stated below. Cutting tools, abrasives and other consumables are excluded from warranty coverage. WHO IS COVERED? This warranty covers only the initial purchaser of the product. WHAT IS THE PERIOD OF COVERAGE?
The general POWERMATIC warranty lasts for the tim e period specified in the product literature of each product. WHAT IS NOT COVERED? The Five Year Warranty does not cover products used for commercial, industrial or educational purposes. Products with a Five Year Warranty that are used for commercial, industrial or education purposes revert to a One Year Warranty. This warranty does not cover defects due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, improper repair or alterations, or lack of maintenance. HOW TO GET SERVICE The product or part must be returned for examination, postage prepaid, to a location designated by us. For the name of the location nearest you, please call 1-800-274-6848. You must provide proof of initial purchase date and an explanation of the complaint must accompany the merchandise. If our inspection discloses a defect, we will repair or replace the product, or refund the purchase price, at our option. We will return the repaired product or replacement at our expense unless it is determined by us that there is no defect, or that the defect resulted from causes not within the scope of our warranty in which case we will, at your direction, dispose of or return the product. In the event you choose to have the product returned, you will be responsible for the handling and shipping costs of the return. HOW STATE LAW APPLIES This warranty gives you specific legal rights; you may also have other rights which vary from state to state. LIMITATIONS ON THIS WARRANTY WALTER MEIER (MANUFACTURING) INC., LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OR MERCHANTABILITY AND FITNESS ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU. WALTER MEIER (MANUFACTURING) INC., SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU. Walter Meier sells through distributors only. The specifications in Walter Meier catalogs are given as general information and are not binding. Members of Walter Meier reserve the right to effect at any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason whatsoever. 2
Table of Contents Warranty and Service..........................................................................................................................2 Table of Contents ...............................................................................................................................3 Warning .............................................................................................................................................4 Introduction ........................................................................................................................................6 Description .........................................................................................................................................6 Specifications .....................................................................................................................................6 Features and Terminology ...................................................................................................................7 Unpacking ..........................................................................................................................................8 Contents of the Shipping Container ..................................................................................................8 Assembly ...........................................................................................................................................9 Grounding Instructions ...................................................................................................................... 11 Extension Cords ............................................................................................................................ 12 Adjustments ..................................................................................................................................... 12 Basic Feeder Movements .............................................................................................................. 12 Edgewise Stock Feeder Position .................................................................................................... 12 Speed Selection ............................................................................................................................ 12 Operating Controls............................................................................................................................ 13 Operation ......................................................................................................................................... 13 General Operating Instructions ....................................................................................................... 14 When Used with a Shaper.............................................................................................................. 14 When Used with a Table Saw......................................................................................................... 15 When Used with a Jointer .............................................................................................................. 15 Roller Removal/Replacement ......................................................................................................... 16 Lubrication .................................................................................................................................... 17 Replacement Parts ........................................................................................................................... 18 PF-31/33 Feeder Body................................................................................................................... 19 Parts List: PF-31/33 Feeder Body ................................................................................................... 20 PF-41/43 Feeder Body................................................................................................................... 22 Parts List: PF-41/43 Feeder Body ................................................................................................... 23 Parts List: Motor Assembly for PF-31/33 and PF-41/43 .................................................................... 25 Feeder Mounting Assembly for PF-31/33 and PF-41/43 ................................................................... 26 Parts List: Feeder Mounting Assembly for PF-31/33 and PF-41/43 ................................................... 27 Electrical Connections – 3 Phase only................................................................................................ 28
3
Warning
1. Read and understand the entire owner’s manual before attempting assembly or operation. 2. Read and understand the warnings posted on the machine and in this manual. Failure to comply with all of these warnings may cause serious injury. 3. Replace the warning labels if they become obscured or removed. 4. This stock feeder is designed and intended for use by properly trained and experienced personnel only. If you are not familiar with the proper and safe operation of a stock feeder, do not use until proper training and knowledge have been obtained. 5. Do not use this stock feeder for other than its intended use. If used for other purposes, Walter Meier (Manufacturing) Inc., disclaims any real or implied warranty and holds itself harmless from any injury that may result from that use. 6. Always wear approved safety glasses/face shields while using this stock feeder. Everyday eyeglasses only have impact resistant lenses; they are not safety glasses. 7. Before operating this stock feeder, remove tie, rings, watches and other jewelry, and roll sleeves up past the elbows. Remove all loose clothing and confine long hair. Non-slip footwear or anti-skid floor strips are recommended. Do not wear gloves. 8. Wear ear protectors (plugs or muffs) during extended periods of operation. 9. Some dust created by power sanding, sawing, grinding, drilling and other construction activities contain chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: •
Lead from lead based paint.
•
Crystalline silica from bricks, cement and other masonry products.
•
Arsenic and chromium from chemically treated lumber.
Your risk of exposure varies, depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well-ventilated area and work with approved safety equipment, such as face or dust masks that are specifically designed to filter out microscopic particles. 10. Do not operate this machine while tired or under the influence of drugs, alcohol or any medication. 11. Make certain the switch is in the OFF position before connecting the machine to the power supply. 12. Make certain the machine is properly grounded. 13. Make all machine adjustments or maintenance with the machine unplugged from the power source. 14. Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting wrenches are removed from the machine before turning it on. 15. Keep safety guards in place at all times when the machine is in use. If removed for maintenance purposes, use extreme caution and replace the guards immediately upon completion of maintenance. 16. Make sure the stock feeder is firmly secured to an auxiliary machine before use. 17. Check damaged parts. Before further use of the machine, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced. 18. Provide for adequate space surrounding work area and non-glare, overhead lighting. 19. Keep the floor around the machine clean and free of scrap material, oil and grease. 20. Keep visitors a safe distance from the work area. Keep children away.
4
21. Make your workshop child proof with padlocks, master switches or by removing starter keys. 22. Give your work undivided attention. Looking around, carrying on a conversation and “horse-play” are careless acts that can result in serious injury. 23. Maintain a balanced stance at all times so that you do not fall or lean against moving parts. Do not overreach or use excessive force to perform any machine operation. 24. Use the right tool at the correct speed and feed rate. Do not force a tool or attachment to do a job for which it was not designed. The right tool will do the job better and safer. 25. Use recommended accessories; improper accessories may be hazardous. 26. Maintain tools with care. Keep tools sharp and clean for the best and safest performance. Follow instructions for lubricating and changing accessories. 27. Disconnect from power both the stock feeder and the auxiliary machine before cleaning. Use a brush or compressed air to remove chips or debris — do not use your hands. 28. Do not stand on the machine. Serious injury could occur if the machine tips over. 29. Never leave the feeder or auxiliary machine running unattended. Turn the power off and do not leave the machine until it comes to a complete stop. 30. Remove loose items and unnecessary work pieces from the area before starting the machine.
Familiarize yourself with the following safety notices used in this manual:
This means that if precautions are not heeded, it may result in minor injury and/or possible machine damage.
even death.
This means that if precautions are not heeded, it may result in serious injury or possibly
- - SAVE THESE INSTRUCTIONS - -
5
Introduction This manual is provided by Walter Meier (Manufacturing) Inc., covering the safe operation and maintenance procedures for the Model PF-31 (single phase), PF-33 (three phase), PF-41 (single phase) and PF-43 (three phase) Stock Feeders. This manual contains instructions on installation, safety precautions, general operating procedures, maintenance instructions and parts breakdown. This machine has been designed and constructed to provide years of trouble free operation if used in accordance with instructions set forth in this manual. If there are any questions or comments, please contact either your local supplier or Walter Meier. Walter Meier can also be reached at our web site: www.waltermeier.com.
Description The PF-series Stock Feeders have a continuous-duty motor and lubricated gearbox that transmit power to the roller chain and sprockets to feed rollers, providing superior positive feeding for all types of materials. The support column is fully adjustable with universal joints, and heavy locking mechanisms secure the feeder in horizontal, vertical or angled positions.
Specifications Model Number .....................................................................PF-31, PF-33.........................PF-41, PF-43 Stock Number (1Ph, 115V) ....................................................... 1790807K............................. 1790812K Stock Number (3PH, 230V) ...................................................... 1790800K............................. 1790811K Stock Number (3Ph, 460V) ....................................................... 1790810K......................................... na Height with handle (in.) .................................................................. 29-1/2................................... 29-1/2 Width (in.) ........................................................................................... 18................................... 23-1/2 Length – with handle and arm fully extended (in.)............................. 43-1/4................................... 43-1/4 Column Diameter (in.) ...................................................................... 2-1/4..................................... 2-1/4 Feed Rollers (Dia. x W) (in.) ...................................... 4-3/4 x 2-3/8 (Qty. 3).............. 4-3/4 x 2-3/8 (Qty. 4) Rotation ........................................................................ Forward/Reverse................... Forward/Reverse Number of Speeds ................................................................................. 4........................................... 4 Range of Speeds (FPM).......................................... 13, 26, 33, 66 (PF-33) ........... 13, 26, 33, 66 (PF-43) 13, 36, 43, 108 (PF-31) 13, 36, 43, 108 (PF-41) Distance Between Wheels –Center to Center (in.)..................... 5.07 – 5.90........................ 5.23 - 5.93 - 5 Swing (deg.) ...................................................................................... 360....................................... 360 Vertical Movement (in.) .................................................................... 9-3/4..................................... 9-3/4 Horizontal Movement (in.) ............................................................... 18.07.................................... 18.07 Maximum Height of Rollers Parallel to Tabletop (in.) .......................... 8-1/2..................................... 8-1/2 Rollers Vertical Suspension Travel, Approx. (in.)................................. 9/16...................................... 9/16 Motor ........................................................................... TEFC, 1HP, 60Hz.................. TEFC, 1HP, 60Hz Approximate Net Weight (lbs.) ............................................................ 134....................................... 150 Approximate Shipping Weight (lbs.) .................................................... 143....................................... 158
The above specifications were current at the time this manual was published, but because of our policy of continuous improvement, Walter Meier reserves the right to change specifications at any time and without prior notice, without incurring obligations.
6
Features and Terminology
Figure 1
7
Contents of the Shipping Container
Unpacking
Carton #1: 1 Stock Feeder 1 Grease Gun (grease not included – follow instructions on its packaging to fill) 1 Boring Template 1 Owner's Manual (not shown) 1 Warranty Card (not shown) Carton #2: 1 Feeder Mounting Assembly 1 Handle 1 Over Arm 1 Over Arm Cone Assembly 4 Hex Cap Screws, M12x50 (not shown) 4 Spring Washers, M12 (not shown)
Open both cartons and check for shipping damage. Report any damage immediately to your distributor and shipping agent. Do not discard any shipping material until the Stock Feeder is assembled and running properly. Compare the contents of the cartons with the following parts list to make sure all parts are intact. Missing parts, if any, should be reported to your distributor. Read the instruction manual thoroughly for assembly, maintenance and safety instructions.
Figure 2
Read and understand the entire contents of this manual before attempting set-up or operation! Failure to comply may cause serious injury.
8
Assembly Tools needed for assembly (not provided): Electric drill center punch and hammer 10.5mm drill bit M12 x P1.75 tap 12mm, 14mm and 19mm wrenches 5mm hex wrench Hardware needed for assembly: 4 M12 spring washers 4 M12 x P1.75 hex cap screws (length will depend upon thickness of table) Exposed metal areas of the stock feeder have been factory coated with a protectant. This should be removed with a soft cloth and a cleaner/degreaser. Do not use gasoline, acetone, lacquer thinner or other highly flammable substances for this purpose. Avoid getting solvents near plastic or rubber parts, and do not use an abrasive pad because it may scratch metal surfaces. The stock feeder should be mounted securely to an auxiliary machine in a well-lighted area. Leave enough space around the work area for loading and off-loading stock and general maintenance. The stock feeder and the auxiliary machine to which you are mounting it should both be disconnected from power during installation. Refer to pages 14 through 16 for help in placing the stock feeder on a shaper, table saw or jointer. 1. Rest the feeder mounting assembly on the table of the auxiliary machine to determine the mounting location. (Figure 3 shows it being mounted to a table saw). Keep in mind the length of the over arm, so that after it is connected to the feeder mounting assembly it will have enough adjustment for positioning the stock feeder where needed. Mark the table if needed to identify the position. IMPORTANT: Locate the feeder mounting assembly so that you will not drill through ribs or supports beneath the table surface.
Figure 3
2. Remove the feeder mounting assembly from the table. Find the boring template that was provided with your stock feeder, and identify the centerline spacing for the holes in the column base for your particular model. 9
3. Clean the table surface, then peel away the backing from the boring template in increments, as you carefully apply the boring template onto the table. 4. Center punch and drill four 10.5mm diameter holes in the table surface, then tap the holes with M12 x P1.75 threads. 5. Peel off the boring template and discard. 6. Place the column base in position (Figure 4), and align the four holes in the column base with the holes in the table. Position the column base so that its locking handle will be in a convenient position.
Figure 4
7. Insert four M12x50 hex cap screws with four M12 spring washers through the holes in the stand. See Figure 4. 8. Tighten the four screws firmly with a wrench. 9. Install the small handle into the hole in the elevating handle (Figure 5). Screw the small handle into the hole, then tighten the hex nut down against the elevating handle using a 14mm wrench. 10. The small handle should still be able to rotate freely. If it does not, loosen the hex nut, back off the socket head cap screw with a 5mm hex wrench as shown, then retighten the hex nut.
Figure 5
11. Make sure the handle on the bracket (Figure 6) is loosened enough to allow the insertion of the over arm into the bracket. 12. Insert the end of the over arm that has the rack extending all the way to the edge, into the bracket. (NOTE: The rack will slide through the slot inside the bracket.) Slide the over arm in until its rack meshes with the pinion on the handwheel shaft. You may have to rotate the handwheel slightly to get a good mesh. 13. Continue to insert the over-arm, while rotating the handwheel, until the over arm protrudes out the back end of the bracket. The over arm can now be moved simply by rotating the handwheel.
Figure 6
14. Place the sleeve of the over arm cone assembly onto the over arm as shown in Figure 7. Loosen further the two hex cap screws if needed. Push the cone assembly onto the over arm as far as it will go. 15. Tighten the two hex cap screws (Figure 7) with a 14mm wrench.
Figure 7 10
The stock feeder is heavy. The use of an assistant may be necessary. 16. Place the stock feeder on the table surface, and lower the over arm so that the clamp is positioned to accept the stock feeder. (see “Basic Feeder Movements”, page 12, for instructions on positioning the over arm.) 17. Mounting the feeder body may be easier if you loosen the two hex cap screws (shown in Figure 7) and rotate the over arm cone assembly so that the clamp is toward the bottom, as shown in Figure 8. Loosen the handles and rotate the cones as needed to get the clamp in position. Re-tighten the screws and handles before mounting the feeder body. 18. Unscrew the bolt and the handle (Figure 8) from the clamp, and remove the outer half of the clamp. 19. Position the neck of the stock feeder into the inner half of the clamp, then attach the outer half of the clamp. Re-install the bolt and handle and tighten both of them gradually and in turns, until the clamp is evenly tight over the stock feeder neck. NOTE: The seam between the two halves of the clamp will not close entirely. The handle (Figure 8) is adjustable. To tighten it, rotate the handle clockwise, then lift out on the handle, rotate it counterclockwise on the pin and release it, making sure it re-seats itself on the pin. Continue this procedure until tight. (This adjustable feature allows the handle to be re-positioned at any time while remaining tight.)
Grounding Instructions Electrical connections must be made by a qualified electrician in compliance with all relevant codes. This machine must be properly grounded to help prevent electrical shock and possible fatal injury. The PF-series Feeders are available in voltages ranging from 115 to 460, depending on the model you purchased. Make sure the voltage of your power supply matches the specifications on the motor plate of the stock feeder. The Stock Feeder is not supplied with an electrical plug. You may either connect an appropriate UL/CSA listed plug, or “hard-wire” the machine directly to a service panel.
Figure 8 If the stock feeder is to be hard-wired to a panel, make sure a disconnect is available for the operator. Also make sure the fuses have been removed or the breakers have been tripped in the circuit to which the stock feeder will be connected. Place a warning placard on the fuse holder or circuit breaker to prevent it being turned on while the machine is being wired. The stock feeder must comply with all local and national codes after being wired. This machine must be grounded. In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current, to reduce the risk of electric shock to the operator. Improper connection of the equipment-grounding conductor can result in a risk of electric shock. The conductor, with insulation having an outer surface that is green with or without yellow stripes, is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipmentgrounding conductor to a live terminal.
11
Extension Cords If an extension cord is necessary, make sure the cord rating is suitable for the amperage listed on the machine's motor plate. An undersize cord will cause a drop in line voltage resulting in loss of power and overheating.
Recommended Gauges (AWG) of Extension Cords Extension Cord Length *
The chart in Figure 9 shows the correct size cord to use based on cord length and motor plate amp rating. If in doubt, use the next heavier gauge. The smaller the gauge number the heavier the cord.
Adjustments
Amps
25 feet
50 feet
75 feet
100 feet
150 feet
200 feet
<5 5 to 8 8 to 12 12 to 15 15 to 20 21 to 30
16 16 14 12 10 10
16 16 14 12 10 NR
16 14 12 10 10 NR
14 12 10 10 NR NR
12 10 NR NR NR NR
12 NR NR NR NR NR
*based on limiting the line voltage drop to 5V at 150% of the rated amperes. NR: Not Recommended.
Figure 9
Basic Feeder Movements Refer to Figure10. To raise or lower the over arm, loosen handle (A) and rotate elevating handle (B). When adjustment is complete, re-tighten handle (A). To move the over arm forward or back, loosen handle (C) and rotate handwheel (D). When adjustment is complete, re-tighten handle (C). To swing the over arm across the table, loosen handle (E) and swing the over arm to desired position. Re-tighten handle (E) before operating the stock feeder.
Figure 10
To rotate the cones to help position the feeder, loosen handles (F). Tighten handles when adjustment is complete. To rotate the stock feeder on its vertical axis, loosen handle (G) just enough that the stock feeder will freely rotate. Re-tighten handle (G) before operating the stock feeder.
Edgewise Stock Feeder Position The stock feeder can be turned “edgewise” so that the feed is along the side of the workpiece. This is useful when edging stock on a shaper or jointer. The position is achieved using a combination of cone rotations, as shown in Figure 11.
Figure 11
Speed Selection The stock feeder has four speeds, or feed rates: 13, 26, 33 and 66 FPM for the 3-Phase models; and 13, 36, 43 and 108 FPM for the 1-Phase models. These speeds are achieved by a combination of gear position and the setting of the control switch.
12
Disconnect stock feeder from power source before opening the back cover or switching gears. To change the position of the gears: 1. Disconnect machine from power source. 2. Unscrew the two knobs and pull off the back cover to expose the gear system, shown in Figure 12. 3. Remove hex nuts and flat washers (A, Figure 12) with a 14mm wrench. 4. Figure 13 shows the relationship of gear position to create each of the four speeds. A similar chart is affixed to the inside of the back cover on the Stock Feeder.
Figure 12
5. Install new gear configuration, making sure the notch in each gear slides into the keyway of the shaft. Push the gears as far as they will go onto the shafts. 6. Install flat washer and hex nut (A, Figure 12) on each shaft, and tighten. 7. Re-install back cover and tighten knobs.
Operating Controls The control switch for 3-phase units is shown in Figure 14; the control switches for 1-phase units are shown in Figure 15. Speeds are indicated by the universal symbols of hare (high speed) and tortoise (low speed). The switch can be turned for either forward or reverse direction.
Figure 13
If a jam should occur while feeding a workpiece, DO NOT turn the stock feeder to reverse while the auxiliary machine is still running in forward direction. If a workpiece becomes jammed, turn off the stock feeder, and then turn off the auxiliary machine. Raise the stock feeder in order to clear the workpiece. Then re-set the feeder height, turn on auxiliary machine and stock feeder, and begin the feed over again.
Figure 14 (3-Phase only)
Operation IMPORTANT: Before operating the stock feeder, you should be thoroughly familiar with the safety and operating instructions that accompanied the auxiliary machine. Keep hands away from rollers and cutting tool during operation. Failure to comply may cause injury.
Figure 15 (1-phase only)
13
General Operating Instructions 1. Make sure all handles on the stock feeder and the feeder mounting assembly are tight before operating. 2. The stock feeder should be used in conjunction with a fence on your auxiliary machine. The fence should be securely fixed. 3. The rollers must grip the offcut, as well as the part of the workpiece still being fed. Also, the rollers should be set parallel to the table or fence for proper feed. 4. On some machines, such as a shaper or jointer, the stock feeder can be mounted so that the rollers exert pressure from the top, or mounted edgewise so that the rollers exert pressure from the side, or mounted at an intermediate angle for beveled workpieces. 5. The feed rollers have a spring suspension which will exert the necessary pressure against the workpiece. This pressure increases automatically with feed resistance, so that a workpiece of varying thickness can be fed through the stock feeder without adjustments. 6. When used in horizontal position, the stock feeder should be adjusted for height so that the distance between the table and the feed rollers is approximately 1/8” (3mm) less than the thickness of the workpiece. See Figure 16. 7. Shaping hardwood with the stock feeder may increase the friction between workpiece and table. Keep the work table rust-free and smooth, by using paste wax or other necessary means.
Figure 16
8. Various configurations are possible with your Stock Feeder, depending upon your auxiliary machine and the type of work being done. What is important is that the feeder is positioned in the most effective and safest manner for the work being done. Although the stock feeder when properly used will greatly reduce the chance of workpiece kickback, there is still a potential for kickback. Never stand directly in the path of the workpiece as it passes under the stock feeder rollers.
When Used with a Shaper 1. The gap between the fences for the cutter should be as small as possible. 14
2. To ensure that the workpiece is held firmly against the fence, set the stock feeder at a slight angle toward the fence in the direction of feed. In other words, the outfeed roller should be approximately 3/16” (5mm) closer to the fence than the infeed roller. See Figure 17. 3. When the Stock Feeder is in edgewise position, it must be inclined slightly towards the work table in the direction of feed, to ensure the workpiece remains forced down against the table. In other words, the outfeed roller should be approximately 3/16” closer to the work table than the infeed roller. See Figure 18.
Figure 17 (Stock Feeder in horizontal position)
4. When the Stock Feeder is in the edgewise position, or angled for a beveled workpiece, the axis of the cutter should be between the infeed roller and the center roller (between the two center rollers on the 4-roller model). See Figure 18. The center roller should NOT be directed toward the opening between the fences, but should act directly against the fence. 5. When mounting the Stock Feeder in edgewise position, keep in mind the spring tension of the rollers. The distance between the shaper fence and the feed rollers should be approximately 1/8” (3mm) less than the thickness of the workpiece (refer to Figure 16).
Figure 18 (Stock Feeder in edgewise position)
When Used with a Table Saw 1. Position the 3-roller stock feeder so that the axis of the saw blade lines up between the center roller and outfeed roller. (See Figure 19.) Position the 4-roller stock feeder so that the axis of the saw blade lines up between the center wheels. These positions will allow the Stock Feeder to grip the offcut of the workpiece as it leaves the blade. 2. Rotate the Stock Feeder so that the direction of feed is angled slightly toward the fence by approximately 3/16” (5mm); that is, the outfeed roller should be slightly closer to the fence than the infeed roller. See Figure 19.
Figure 19
When Used with a Jointer 1. Mount the 3-roller stock feeder on a jointer so that the cutterhead is between the outfeed roller and the center roller (Figure 20). The 4-roller stock feeder can be positioned so that the cutterhead is between the center rollers.
Figure 20 15
2. Some woodworkers prefer to place the feeder so that all rollers are over the outfeed table, as shown in Figure 21. The infeed roller should be approximately 3/16” away from the lip of the outfeed table at the cutterhead area. 3. Rotate the Stock Feeder so that the direction of feed is angled slightly toward the fence by approximately 3/16” (5mm); that is, the outfeed roller should be slightly closer to the fence than the infeed roller. See Figures 20 and 21.
Figure 21
Roller Removal/Replacement If a feed roller becomes worn or damaged it is easily replaced. Also, if more clearance is needed between rollers, the center roller can be removed. 1. To remove a roller, lower the stock feeder until it contacts the table of the auxiliary machine – this will give you purchase for loosening the screws with a 5mm hex wrench. When the screws are loose, raise the feeder off the table to continue removing the roller(s). There are four screws in each roller: the two short screws unite the halves of the roller hub; the two long screws secure the roller assembly to the feeder. You only need to remove the two long screws to remove the roller assembly. NOTE: Replacement roller assemblies may have a one-piece hub, and thus the two short screws will no longer be needed.) See Figure 22. 2. When a roller assembly is re-mounted to the stock feeder, make sure all screws are tight.
Figure 22
Maintenance Before any intervention on the machine, disconnect it from the electrical supply by pulling out the plug or switching off the main switch. Failure to comply may cause serious injury. If the power cord is worn, cut, or damaged in any way, have it replaced immediately. The rubber tires on the rollers should be kept clean of grease, sawdust and other debris. Use a soft cloth with soap and water to wipe down the tires. DO NOT use a solvent on the rubber tires. The mating parts of the cones should be kept clean. See Figure 23. When disassembling any of the cones, wipe off both mating parts with a clean rag before re-assembling.
Figure 23 16
NOTE: These cones are subject to high torque and it may be necessary to periodically retighten the handle until the cone surfaces become securely seated. Exposed metal areas, such as the column and the over arm, should be kept clean and free of rust.
Lubrication Oil Reservoir Open the oil cap (shown in Figure 24). The oil level should be approximately 1-1/2” deep; that is, about 1” from the rim of the hole. Periodically check the oil level and top off as needed with 90 weight gear oil. Completely drain and refill the oil every 1,000 working hours, or every 6 months. To change the oil: 1. Remove the feeder body from the clamp.
Figure 24
2. Unscrew and remove the oil cap (shown in Figure 24) and turn the feeder body upside down to completely drain the oil. (NOTE: Always dispose of used oil properly.) 3. Turn feeder body right side up, and pour new oil into the fill hole, until it is about 1” from the rim. 4. Re-install the oil cap (Figure 24).
Rollers NOTE: Grease is not provided with the grease gun. To fill the grease gun, follow the instructions on its package. Each of the rollers has a grease fitting located in the hub center, as shown in Figure 25. Use the provided grease gun to insert a good quality, allpurpose grease into these fittings every 200 working hours, or every 30 days. Figure 25
Also insert grease into the fitting on each tip of the sprocket shafts, which are located inside the housing cover as shown in Figure 26.
Chains Lubricate the drive chains (shown in Figure 12) with good quality all-purpose grease every 3 months, or more frequently if needed.
Elevating Screw Occasionally apply a light coat of grease to the elevating screw of the vertical column (identified in Figure 1 on page 7). Figure 26 17
Troubleshooting Trouble
Feeder will not start.
Feed rate is not sufficient; machine has low power.
Workpiece jams or moves sluggishly while passing beneath rollers. Workpiece slips while passing under rollers.
Probable Cause
Remedy
Not connected to power source.
Check power connections.
Fuse blown, or circuit breaker tripped.
Replace fuse, or reset circuit breaker.
Cord damaged.
Replace cord.
Starting capacitor is malfunctioning.
Replace starting capacitor.
Gears installed incorrectly for the desired feed rate.
Install gears in proper position. See Figure 13.
Extension cord too light or too long.
Replace with adequate size and length cord. See Figure 9.
Low current from electrical supply.
Contact a qualified electrician.
Rollers too low.
Raise feeder.
Rollers too high, no traction.
Lower feeder.
Grease or debris on rubber tires.
Clean tires.
Replacement Parts Replacement parts are listed on the following pages. To order parts or reach our service department, call 1-800-274-6848, Monday through Friday (see our website for business hours, www.powermatic.com). Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately.
18
PF-31/33 Feeder Body
19
Parts List: PF-31/33 Feeder Body Index No. Part No.
Description
Size
Qty
................ 2192188 ..................PF-31 Feeder Body (1Ph, 115V, 4 speed) .............................................. ................ 2192187 ..................PF-33 Feeder Body (3Ph, 230V, 4 speed) .............................................. ................ 2192189 ..................PF-33 Feeder Body (3PH, 460V, 4 speed).............................................. 1 .............. 6289074 ..................Grease Gun ....................................................................................... 1 2 .............. 6289211 ..................Grease Fitting..................................................................................... 3 3 .............. 6289212 ..................Roller Hub Spring ............................................................................... 3 4 .............. 6288938A................Tube .................................................................................................. 3 5 .............. 6289125A................Sprocket Shaft .................................................................................... 2 6 .............. JPF3-041A ..............Case Cover ........................................................................................ 3 7 .............. 6288750 ..................Socket Head Cap Screw ...................................M8 x 1.25P x 40Lg ...... 6 8 .............. 6288764 ..................Star Washer .....................................................M8 ........................... 12 9 .............. 6289116 ..................Rollers – set of 3 only........................................Ø120 x 60mm............. 1 ................ 6288959 ..................Roller (individual) ..............................................Ø120 x 60mm............. 3 10 ............ 6288749 ..................Socket Head Cap Screw ...................................M8 x 20 Lg ................. 6 11 ............ 6289129 ..................Grease Nipple .................................................................................... 3 12 ............ 6289130 ..................Shaft .................................................................................................. 3 13 ............ 6289121 ..................Roller Supporter ................................................................................. 3 14 ............ 6288949 ..................Chain Kit ..........................................................26S............................ 3 15 ............ 6288944 ..................Sprocket ............................................................................................ 3 16 ............ 6289122 ..................Star Washer .....................................................M6 ............................. 6 17 ............ 6289123 ..................Cap Screw .......................................................M6 x 1.0P x 16 Lg ....... 6 18 ............ 6288751A................Sprocket Case (PF-31/33) ................................................................... 3 19 ............ 6289131 ..................Lock Washer ....................................................M12 ........................... 3 21 ............ 6289126A................Sprocket Shaft .................................................................................... 1 24 ............ 6289228 ..................Frame ..............................................................4SP 1Ph .................... 1 ................ 6289229 ..................Frame ..............................................................4SP 3Ph .................... 1 25 ............ 6289139 ..................Back Cover ........................................................................................ 1 26 ............ 6289136 ..................Set Screw ........................................................M6 x 1.0P x 10Lg........ 3 27 ............ 6288980 ..................Oil Cap .............................................................................................. 1 28 ............ 6288979 .................."O" Ring ............................................................................................. 1 29 ............ 6288955 ..................Snap Ring ........................................................Ø26mm ...................... 3 30 ............ 6288954 ..................Chain ...............................................................40S............................ 2 31 ............ 6288975 ..................Chain ...............................................................62S............................ 1 32 ............ 6289092 ..................Sprocket w/Key .................................................................................. 2 33 ............ 6288958 ..................Snap Ring ........................................................Ø15mm ...................... 2 37 ............ 6289093 ..................Sprocket w/Key .................................................................................. 2 38 ............ 6289097 ..................Gear ................................................................40T ............................ 1 39 ............ 6289127 ..................Lock Washer ....................................................M12 ........................... 1 40 ............ 6289128 ..................Nut ..................................................................M12 x 1.75 ................. 1 41 ............ 6289201 ..................Bushing.............................................................................................. 1 42 ............ 6289197 ..................Gear .................................................................................................. 1 43 ............ 6288965 ..................Bearing ............................................................#6203 ........................ 1 44 ............ 6288969 ..................Oil Seal .............................................................................................. 1 45 ............ 6289146 ..................Cap Screw .......................................................M5 x 0.8P x 16Lg........ 4 46 ............ 6289096 ..................Gear w/Key ......................................................25T ............................ 1 47 ............ 6289140 ..................Knob Assembly .................................................................................. 2 48 ............ 6289198 ..................Nut ..................................................................M12 x 1.75 ................. 1 49 ............ 33-6004-00-2 ...........Spring Washer..................................................M12 ........................... 1 50 ............ 6289145 ..................Cover ................................................................................................. 1 51 ............ 6289144 .................."O" Ring ............................................................................................. 1 52 ............ 6289205 ..................Bushing.............................................................................................. 1 53 ............ 6289204 ..................Gear ................................................................17T ............................ 1 54 ............ 6289202 ..................Gear ................................................................38T ............................ 1 55 ............ 6289203 ..................Gear ................................................................31T ............................ 1 58 ............ 6289061 ..................Gear ................................................................34T ............................ 1 59 ............ 6289142 ..................Shaft .................................................................................................. 1 60 ............ 6289058 ..................Clutch ................................................................................................ 1 20
61 ............ 6289057 ..................Gear ................................................................20T ............................ 1 62 ............ 6289056 ..................Bushing............................................................20D x 17D x (10+2)..... 1 63 ............ 6289135 ..................Bushing............................................................29D x 23D x (9+3) ...... 1 64 ............ 6289153 ..................Gear Lever Shaft ................................................................................ 1 65 ............ 6289070 ..................Ball .................................................................................................... 1 66 ............ 6289071 ..................Spring ................................................................................................ 1 67 ............ 6289149 ..................Transmission Lever ............................................................................ 1 68 ............ 6289150 ..................Star Washer ....................................................................................... 1 69 ............ 6288763 ..................Cap Screw .......................................................M5 x 0.8P x 12Lg........ 1 70 ............ 6289154 ..................Cap Screw .......................................................M5 x 0.8P x 10Lg........ 2 71 ............ 6289067 .................."O" Ring ............................................................................................. 1 72 ............ 6289148 ..................Lock Pin ...........................................................Ø4 x 20mm ................ 1 73 ............ 6289147 ..................Gear Lever ......................................................................................... 1 74 ............ 6289152 .................."O" Ring ............................................................................................. 1 77 ............ 6288755 ..................Snap Ring ........................................................20mm ........................ 3 78 ............ 6288756 ..................Hex Screw .......................................................M12 x 1.75P x 75Lg .... 3 79 ............ 6288757 ..................Key ..................................................................6 x 6 x 18 mm............. 1 80 ............ 6288758 ..................Worm Gear Shaft................................................................................ 1 81 ............ 6288759 ..................Snap Ring ........................................................Ø22mm ...................... 1 82 ............ 6288760 .................."O" Ring ............................................................................................. 1 83 ............ 6288761 ..................Cap ................................................................................................... 1 84 ............ 6288762 ..................Cap Screw .......................................................M5 x 0.8P x 12Lg........ 2
21
PF-41/43 Feeder Body
22
Parts List: PF-41/43 Feeder Body Index No. Part No.
Description
Size
Qty
................ 2192190 ..................PF-43 Feeder Body (3Ph, 230V, 4 speed) .............................................. ................ 2192191 ..................PF-41 Feeder Body (1Ph, 230V, 4 speed) .............................................. 1 .............. 6289074 ..................Grease Gun ....................................................................................... 1 2 .............. 6289211 ..................Grease Fitting..................................................................................... 4 3 .............. 6289212 ..................Roller Hub Spring ............................................................................... 4 4 .............. 6288938A................Tube .................................................................................................. 4 5 .............. 6289125A................Sprocket Shaft .................................................................................... 3 6 .............. JPF3-041A ..............Case Cover ........................................................................................ 4 7 .............. 6288750 ..................Socket Head Cap Screw ...................................M8 x 1.25P x 40Lg ...... 8 8 .............. 6288764 ..................Star Washer .....................................................M8 ........................... 16 9 .............. 6289118 ..................Rollers – set of 4 only........................................Ø120 x 60mm............. 1 ................ 6288959 ..................Roller (individual) ..............................................Ø120 x 60mm............. 4 10 ............ 6288749 ..................Socket Head Cap Screw ...................................M8 x 20 ...................... 8 11 ............ 6289129 ..................Grease Nipple .................................................................................... 4 12 ............ 6289130 ..................Shaft .................................................................................................. 4 13 ............ 6289121 ..................Roller Supporter ................................................................................. 4 14 ............ 6288949 ..................Chain Kit ..........................................................26S............................ 4 15 ............ 6288944 ..................Sprocket ............................................................................................ 4 16 ............ 6289122 ..................Star Washer .....................................................M6 ............................. 8 17 ............ 6289123 ..................Cap Screw .......................................................M6 x 1.0P x 16Lg........ 8 18 ............ 6288751A................Sprocket Case (PF-31/33/41/43).......................................................... 4 19 ............ 6289131 ..................Lock Washer ....................................................M12 ........................... 4 21 ............ 6289126A................Sprocket Shaft .................................................................................... 1 24 ............ 6289133 ..................Frame ..............................................................4SP 1Ph .................... 1 ................ 6289134 ..................Frame ..............................................................4SP 3Ph .................... 1 25 ............ 6289109 ..................Back Cover ........................................................................................ 1 26 ............ 6289136 ..................Set Screw ........................................................M6 x 1.0P x 10Lg........ 4 27 ............ 6288980 ..................Oil Cap .............................................................................................. 1 28 ............ 6288979 .................."O" Ring ............................................................................................. 1 29 ............ 6288955 ..................Snap Ring ........................................................Ø26mm ...................... 4 30 ............ 6288954 ..................Chain ...............................................................40S............................ 2 31 ............ 6288975 ..................Chain ...............................................................62S............................ 1 32 ............ 6289092 ..................Sprocket w/Key .................................................................................. 2 33 ............ 6288958 ..................Snap Ring ........................................................Ø15mm ...................... 4 37 ............ 6289093 ..................Sprocket w/Key .................................................................................. 2 38 ............ 6289097 ..................Gear ................................................................40T ............................ 1 39 ............ 6289127 ..................Lock Washer ....................................................M12 ........................... 1 40 ............ 6289128 ..................Nut ..................................................................M12 x 1.75 ................. 1 41 ............ 6289201 ..................Bushing.............................................................................................. 1 42 ............ 6289197 ..................Gear .................................................................................................. 1 43 ............ 6288965 ..................Bearing ............................................................#6203 ........................ 1 44 ............ 6288969 ..................Oil Seal .............................................................................................. 1 45 ............ 6289146 ..................Cap Screw .......................................................M5 x 0.8P x 16Lg........ 4 46 ............ 6289096 ..................Gear ................................................................25T ............................ 1 47 ............ 6289140 ..................Knob Assembly .................................................................................. 2 48 ............ 6289198 ..................Nut ..................................................................M12 ........................... 1 49 ............ 33-6004-00-2 ...........Spring Washer..................................................M12 ........................... 1 50 ............ 6289145 ..................Cover ................................................................................................. 1 51 ............ 6289144 .................."O" Ring ............................................................................................. 1 52 ............ 6289205 ..................Bushing.............................................................................................. 1 53 ............ 6289204 ..................Gear ................................................................17T ............................ 1 54 ............ 6289202 ..................Gear ................................................................38T ............................ 1 55 ............ 6289203 ..................Gear ................................................................31T ............................ 1 58 ............ 6289061 ..................Gear ................................................................34T ............................ 1 59 ............ 6289142 ..................Shaft .................................................................................................. 1 60 ............ 6289058 ..................Clutch ................................................................................................ 1 61 ............ 6289057 ..................Gear ................................................................20T ............................ 1 23
62 ............ 6289056 ..................Bushing............................................................20D x 17D x (10+2)..... 1 63 ............ 6289135 ..................Bushing............................................................29D x 23D x (9+3) ...... 1 64 ............ 6289153 ..................Gear Lever Shaft ................................................................................ 1 65 ............ 6289070 ..................Ball .................................................................................................... 1 66 ............ 6289071 ..................Spring ................................................................................................ 1 67 ............ 6289149 ..................Transmission Lever ............................................................................ 1 68 ............ 6289150 ..................Star Washer ....................................................................................... 1 69 ............ 6288763 ..................Cap Screw .......................................................M5 x 0.8P x 12Lg........ 1 70 ............ 6289154 ..................Cap Screw .......................................................M5 x 0.8P x 10Lg........ 2 71 ............ 6289067 .................."O" Ring ............................................................................................. 1 72 ............ 6289148 ..................Lock Pin ...........................................................Ø4 x 20mm ................ 1 73 ............ 6289147 ..................Gear Lever ......................................................................................... 1 74 ............ 6289152 .................."O" Ring ............................................................................................. 1 77 ............ 6288755 ..................Snap Ring ........................................................Ø20mm ...................... 4 78 ............ 6288756 ..................Hex Screw .......................................................M12 x 1.75P x 75Lg .... 4 79 ............ 6288757 ..................Key ..................................................................6 x 6 x 18 mm............. 1 80 ............ 6288758 ..................Worm Gear Shaft................................................................................ 1 81 ............ 6288759 ..................Snap Ring ........................................................Ø22mm ...................... 1 82 ............ 6288760 .................."O" Ring ............................................................................................. 1 83 ............ 6288761 ..................Cap ................................................................................................... 1 84 ............ 6288762 ..................Cap Screw .......................................................M5 x 0.8P x 12Lg........ 2
24
Parts List: Motor Assembly for PF-31/33 and PF-41/43 SINGLE PHASE Index No. Part No.
Description
Size
Qty
1 .............. 6289098 ..................Motor ...................................................1HP, 1Ph, 115V, 60Hz ............ 1 2 .............. 6289207 .................."O" Ring ............................................................................................. 1 3 .............. 6289086 ..................Screw ..................................................M8 x 1.25P x 20Lg .................. 4 4 .............. 6289085 ..................Lock Washer ...................................................................................... 4 5 .............. 6289115 ..................Control Switch .................................................................................... 1 6 .............. 6289087 ..................Capacitor ........................................................................................... 1 THREE PHASE Index No. Part No.
Description
Size
Qty
1 .............. 6289099 ..................Motor ...................................................1HP, 3Ph, 460V, 60Hz ............ 1 ................ 6288988 ..................Motor ...................................................1HP, 3Ph, 230V, 60Hz ............ 1 2 .............. 6289207 .................."O" Ring ............................................................................................. 1 3 .............. 6289086 ..................Screw ..................................................M8 x 1.25P x 20Lg .................. 4 4 .............. 6289085 ..................Lock Washer ...................................................................................... 4 5 .............. 6289003 ..................Control Switch .................................................................................... 1 6 .............. 6289002 ..................Capacitor ........................................................................................... 1
25
Feeder Mounting Assembly for PF-31/33 and PF-41/43
26
Parts List: Feeder Mounting Assembly for PF-31/33 and PF-41/43 Index No. Part No.
Description
Size
Qty
................ 6289113 ..................Complete Mounting Base Assembly ....................................................... 1 .............. 6289179 ..................Handle Assembly..............................................M12 x 1.75 ................. 3 2 .............. 6288903 ..................Flat Washer......................................................1/2 x 25 ...................... 3 3 .............. 6289178 ..................Stud .................................................................M12 x 70mm .............. 3 4 .............. 6289177 ..................Column Base...................................................................................... 1 5 .............. 6289210 ..................Nut ..................................................................M8 x 1.25 ................... 1 6 .............. 6289200 ..................Spring Washer..................................................M8 ............................. 1 7 .............. 6289188 ..................Set Screw ........................................................M8 x 1.25P x 20Lg ...... 1 8 .............. 6289163 ..................Rack .................................................................................................. 1 9 .............. 6289164 ..................Cap Screw .......................................................M5 x 0.8P x 10Lg........ 4 10 ............ 6288923 ..................Over Arm .........................................................720mm ...................... 1 11 ............ 6289219 ..................Vertical Column ................................................560mm ...................... 1 12 ............ 6289174 ..................Set Screw ........................................................M8 x 1.25P x 12Lg ...... 3 13 ............ 6289173 ..................Column Cap ....................................................................................... 1 14 ............ 6289222 ..................Thrust Washer .................................................................................... 2 15 ............ 6289220 ..................Elevating Screw .................................................................................. 1 16 ............ 6289161 ..................Elevating Key ..................................................................................... 1 17 ............ 6289162 ..................Cap Screw .......................................................M5 x 0.8P x 16Lg........ 1 18 ............ 6289181 ..................Over Arm Cone .................................................................................. 1 19 ............ 6288930 ..................Spring Washer..................................................M10 ........................... 2 20 ............ 6289183 ..................Bolt ..................................................................M10 x 1.5P x 50Lg ...... 2 21 ............ 6289180 ..................Elevating Bracket................................................................................ 1 22 ............ 6288912 ..................Pinion ..............................................................M8 x 1.25P x 12Lg ...... 3 23 ............ 6288913 ..................Handwheel ......................................................................................... 1 24 ............ 6289166 ..................Lock Pin ...........................................................6 x 36......................... 1 25 ............ 6288926 ..................Handle Assembly................................................................................ 2 26 ............ 6288927 ..................Lock Pin ...........................................................6 x 22......................... 2 27 ............ 6289176 ..................Wheel Handle...................................................M10 x 1.5 ................... 1 28 ............ 6289221 ..................Pin ...................................................................6 x 36......................... 1 29 ............ 6289175A................Elevating Handle ................................................................................ 1 30 ............ 6289222 ..................Thrust Washer .................................................................................... 1 31 ............ 6289182 ..................Lock Stud .........................................................M16 x 1.5 ................... 2 32 ............ 6289168 ..................Swivel Cone ....................................................................................... 1 33 ............ 6289169 ..................Motor Clamp....................................................................................... 1 34 ............ 6289170 ..................Bolt ..................................................................M8 x 1.25P x 50Lg ...... 1 35 ............ 6288887 ..................Locking Handle................................................................................... 1 36 ............ TS-1492051 ............Hex Cap Screw (not shown) ..............................M12 x 50 .................... 4 37 ............ TS-2361121 ............Spring Washer (not shown) ...............................M12 ........................... 4
27
Electrical Connections – 3 Phase only R
S
T
GROUND
R
Red (4) Red (6) White (1) White (2) Red (5) White (3)
2
1
3
4
6
S 5
7
8
10
W 9
U 11 12
X
15 16
18 17
19 20
T 22 21
WALTER MEIER (Manufacturing) Inc. 427 New Sanford Road LaVergne, Tennessee 37086 Phone: 800-274-6848
www.powermatic.com www.waltermeier.com 28
Y
14 13 z
V 23 24
