Powerware 5125 (9910-e65) Ups Installation Guide For Ibm

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Powerware® 5125 (9910-E65) UPS Installation Guide for IBM ® Applications This product is covered by one or more of the following US Patent numbers: 5177676, 6314007, 6330176, 6391489, 6483730, and 6599657. IBM, pSeries, AIX, xSeries, AS/400, OS/400, and RS/6000 are registered trademarks and iSeries, OpenPower, and i5/OS are trademarks of International Business Machines Corp. Eaton, Powerware, X-Slot, and LanSafe are registered trademarks and ConnectUPS is a trademark of Eaton Corporation or its subsidiaries and affiliates. Microsoft and Windows are registered trademarks of Microsoft Corporation. Linux is a registered trademark of Linus Torvalds. Burndy is a registered trademark of Framatone Connectors International. ECopyright 2007 Eaton Corporation, Raleigh, NC, USA. All rights reserved. No part of this document may be reproduced in any way without the express written approval of Eaton Corporation. Special Symbols The following are examples of symbols used on the UPS or accessories to alert you to important information: RISK OF ELECTRIC SHOCK - Indicates that a risk of electric shock is present and the associated warning should be observed. CAUTION: REFER TO OPERATOR’S MANUAL - Refer to your operator’s manual for additional information, such as important operating and maintenance instructions. This symbol indicates that you should not discard the UPS or the UPS batteries in the trash. This product contains sealed, lead-acid batteries and must be disposed of properly. For more information, contact your local recycling/reuse or hazardous waste center. This symbol indicates that you should not discard waste electrical or electronic equipment (WEEE) in the trash. For proper disposal, contact your local recycling/reuse or hazardous waste center. This page intentionally left blank. Table of Contents 1 2 3 4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Setup and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rack-Mount Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installing the Internal Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EBM Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . UPS Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Remote Emergency Power-off Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power Connections and Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Load Segments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 3 4 4 13 14 16 17 19 25 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Turning the UPS On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Starting the UPS on Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Turning the UPS Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Initiating the Self-Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operating Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Normal Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Battery Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bypass Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Standby Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Configuration Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 27 27 28 28 29 29 30 30 30 Communication Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 i5, iSeries, or AS/400 and Serial Server Interface Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Serial (TTY) Interface Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p5 or pSeries with Logical Partitions Interface Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 38 39 Service and Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 EATON Powerware® 5125 (9910-E65) UPS Installation Guide for IBM® Applications S 164201698 Rev 1 i TABLE OF CONTENTS This page intentionally left blank. ii EATON Powerware® 5125 (9910-E65) UPS Installation Guide for IBM® Applications S 164201698 Rev 1 Chapter 1 Installation Parts List IBM part numbers are subject to change without notice. Table 1. E65 Base Configuration (42R8077) Quantity IBM MN IBM FC IBM PN Eaton® PN Description 1 E65 — 42R8077 103003611-3992 E65 UPS 5000 VA, 4500W (in shipping carton or factory-installed in rack)* 103006304 Accessory Kit*: S (1) Left Rail Assembly (103006314) S (1) Right Rail Assembly (103006315) S (2) Mounting Brackets (157606083-003) S (4) Mounting Bracket Screws (#6-32×3/8”) (180500167-203) 1 — — 42R8078 103004715-3992 E65 Accessory Kit 2 — — 39J4828 103004696-3991 Battery Trays * If the UPS is factory-installed in an IBM rack, these items are pre-assembled. Table 2. E65 Application Matrix IBM MN IBM FC IBM PN Eaton PN Description — 29391 42R4332 103004741-5591 Relay-Serial Card and Cable Kit (DB-9, 1.8m/6 ft; (DB-25, 9.1m/30 ft) — 29722 25R2555 IBM-Supplied IBM PDU to UPS Power Cord (4.3m/14 ft) — 29732 42R4331 103004733-3991 IBM PDU to UPS Power Cord (1.2m/4 ft) Varies3 Varies Varies IBM-Supplied UPS Input Power Cord Quantity for Quantity for p5/pSeries® i5/iSeriest Rack Worldwide Rack Worldwide — 1 1 per E65 UPS 1 per E65 UPS 1 Maximum: One FC 2934 or 2939 per E65 UPS. One FC 2972 or 2973 per E65 UPS. 3 See “Typical Power Connections” on page 21. 2 Maximum: EATON Powerware® 5125 (9910-E65) UPS Installation Guide for IBM® Applications S 164201698 Rev 1 1 INSTALLATION Table 3. E65 Options Matrix Quantity for i5/iSeries Rack Worldwide Min: 0, Max: 1 — IBM FC IBM PN Eaton PN — 29341 39J4824 116750221-001 ConnectUPSt-X Web/SNMP Card2 Kit — 6645 42R8075 103003387-3992 Extended Battery Module (EBM) Min: 0, Max: 4 — — 42R8076 103003947-3992 EBM Accessory Kit 1 per FC 6645 1 Maximum: Description Quantity for p5/pSeries Rack Worldwide IBM MN One FC 2934 or 2939 per E65 UPS. 2 ConnectUPS-X Web/SNMP Card required if implementing Logical Partitions (LPARs) on p5 or pSeries. Table 4. E65 Accessory Kit (42R8078) 2 Quantity Eaton PN Description 1 164201541 Powerware 5125 Rack-Mount UPS (5000/6000 VA) User’s Guide 1 164201698 Powerware 5125 (9910-E65) Installation Guide for IBM Applications 4 152601942-001 IEC 320-C13 to C14, 10A Equipment Power Cords (2m/6.6 ft) 1 152601971-001 IEC 320-C19 to C20, 16A Equipment Power Cord (4.5m/14.8 ft) 1 103004870 1 157809009-002 UPS Front Cover 1 116750226-001 UPS to Server Communication Cable (RJ-45 to DB-9, 1.8m/6 ft) 1 124102042-002 UPS to Server Communication Cable (DB-9 to DB-9, 3.6m/12 ft) 1 103002843-3992 Rail Hardware Kit (metric): S (8) M5×12 Pan-Head Screws S (8) M5×10 Flat-Head Screws S (4) M5×16 Hex-Head Screws S (4) M5 Clip Nuts S (2) Square-Hole Adapter Plates 1 154105635-001 Connector Plug, 10A, 2-Pin Software Suite CD EATON Powerware® 5125 (9910-E65) UPS Installation Guide for IBM® Applications S 164201698 Rev 1 INSTALLATION Table 5. E65 6645 EBM Components (42R8075) Quantity IBM MN IBM FC IBM PN Eaton PN 1 — 6645 42R8075 103003387-3992 103006308 1 — — 42R8076 103003947-3992 Description E65 6645 EBM 3U High (in shipping carton or factory-installed in rack)* Accessory Kit*: S (1) EBM Front Cover (157604790-002) S (1) Left Rail Assembly (103006173) S (1) Right Rail Assembly (103006172) EBM Accessory Kit * If the EBM is factory-installed in an IBM rack, these items are pre-assembled. Table 6. EBM Accessory Kit (42R8076) Quantity Eaton PN Description 1 164201518 Powerware 240V Extended Battery Module (EBM 240) User’s Guide 1 103002843-3992 Rail Hardware Kit (metric): S (8) M5×12 Pan-Head Screws S (8) M5×10 Flat-Head Screws S (4) M5×16 Hex-Head Screws S (4) M5 Clip Nuts S (2) Square-Hole Adapter Plates 2 157605902-003 Joining Brackets 4 180500153-306 Joining Bracket Screws (M4×10 mm) Setup and Installation The E65 UPS can be purchased separately or factory-installed in an IBM iSeries or pSeries rack. NOTE If the UPS is pre-installed in an IBM rack, continue to “Installing the Internal Batteries” on page 13. If you are installing the UPS in an IBM iSeries (0550, 0551, 0553, 0554 or 0555 type) or pSeries (7014 type) rack, continue to the following section, “Tools Required.” EATON Powerware® 5125 (9910-E65) UPS Installation Guide for IBM® Applications S 164201698 Rev 1 3 INSTALLATION Tools Required To assemble the components, the following tools may be needed: S Medium flat-bladed screwdriver S #2 Phillips screwdriver S 8 mm wrench or socket Rack-Mount Setup The rail kit can be mounted in 48-cm (19-inch) panel racks from 61 to 76 cm (24 to 30 inches) deep. NOTE Mounting rails are required for each individual cabinet and are located in the UPS and EBM cartons. All hardware is supplied. NOTE If placing the E65 in a rack with existing equipment, the rack must be reconfigured to install the heaviest item in the bottom of the rack. The UPS weighs 73 kg (161 lb) and the EBM weighs 77.1 kg (170 lb). Each rail kit requires one (1) of each item in the following list: S Left adjustable rail assembly (located in the UPS and EBM cartons) S Right adjustable rail assembly (located in the UPS and EBM cartons) S Rail hardware kit (located in the E65 UPS and EBM accessory kits) 4 EATON Powerware® 5125 (9910-E65) UPS Installation Guide for IBM® Applications S 164201698 Rev 1 INSTALLATION To install the rail kit(s): NOTE If installing EBM(s), install the EBM rails below the UPS rails. 1. Loosen the assembly wing nuts on both rail assemblies and adjust the rail size for the depth of your rack (see Figure 1). Assembly Wing Nuts Front Rail Assembly Rear Figure 1. Adjusting the Rail Depth 2. Select the proper holes in the rail for positioning the UPS and any optional cabinets in the rack. Place the first rail at the bottom, using positions 1 and 6 for the front pan-head screws. If you are installing additional rails, place the next rail 4 holes above the last installed screw (see Figure 2). EATON Powerware® 5125 (9910-E65) UPS Installation Guide for IBM® Applications S 164201698 Rev 1 5 INSTALLATION Position 15 Second Rail Position 10 Position 6 First Rail Position 1 Figure 2. Front Rack Screw Positions 3. Secure the rail to the front of the rack with two pan-head screws and one adapter plate. Insert the screws through positions 3 and 4 of the rail (see Figure 3). NOTE Do not tighten the screws until the UPS or EBM is installed. 6 EATON Powerware® 5125 (9910-E65) UPS Installation Guide for IBM® Applications S 164201698 Rev 1 INSTALLATION Assembly Wing Nuts Adapter Plate Position 4 Position 3 Front Rail Pan-Head Screws Figure 3. Securing the Front of the Rail 4. Using two clip nuts and two hex-head screws, attach the rail to the rear of the rack (see Figure 4 and Figure 5). The bottom rail uses positions 2 and 4 for the rear hex-head screws. If you are installing additional rails, place the next rail 7 holes above the last installed screw. Position 13 Second Rail Position 11 Position 4 First Rail Position 2 Figure 4. Rear Rack Screw Positions EATON Powerware® 5125 (9910-E65) UPS Installation Guide for IBM® Applications S 164201698 Rev 1 7 INSTALLATION Clip Nuts Figure 5. Securing the Rear of the Rail 8 5. Repeat Steps 3 and 4 for each rail. 6. Tighten the assembly wing nuts on all rail assemblies. EATON Powerware® 5125 (9910-E65) UPS Installation Guide for IBM® Applications S 164201698 Rev 1 INSTALLATION 7. Place the UPS on a flat, stable surface with the front of the UPS facing toward you. 8. Align the mounting brackets with the screw holes on the side of the UPS and secure with the supplied #6-32×3/8” flat-head screws (see Figure 6). 9. If installing an optional EBM, repeat Steps 7 and 8 for each cabinet. Mounting Bracket Figure 6. Installing the Mounting Brackets EATON Powerware® 5125 (9910-E65) UPS Installation Guide for IBM® Applications S 164201698 Rev 1 9 INSTALLATION CAUTION The UPS chassis (32 kg/71 lb) and EBM (69.9 kg/154 lb) are heavy. A minimum of two people are required to lift the cabinets into the rack. 10. Slide the UPS and any optional EBMs into the rack. 11. Secure the front of the UPS to the rack using two pan-head screws in the top and bottom positions of each mounting bracket (see Figure 7). Repeat for each cabinet. Pan-Head Screws UPS Optional EBM Figure 7. Securing the Mounting Brackets 10 EATON Powerware® 5125 (9910-E65) UPS Installation Guide for IBM® Applications S 164201698 Rev 1 INSTALLATION 12. Loosen the wing nuts on the rear hold-down bracket and slide the bracket into the slot on the UPS rear panel. Verify that the rear hold-down bracket is fully seated and then tighten the wing nuts. Wing Nuts on Rear Hold-Down Bracket (attached to rail) Rear Hold-Down Bracket (for UPS) Figure 8. Securing the Back of the UPS EATON Powerware® 5125 (9910-E65) UPS Installation Guide for IBM® Applications S 164201698 Rev 1 11 INSTALLATION 13. For each optional EBM, loosen the wing nut on the rear hold-down bracket and slide the EBM rear hold-down bracket into the slots on the EBM rear panel. Verify that the rear hold-down bracket is fully seated and then tighten the wing nut. Wing Nut on Rear Hold-Down Bracket (attached to rail) Rear Hold-Down Bracket (for EBM) Figure 9. Securing the Back of the EBM 14. Tighten the pan-head screws that secure both rails to the front of the rack (see Step 3 on page 6). 15. Continue to the following section, “Installing the Internal Batteries.” 12 EATON Powerware® 5125 (9910-E65) UPS Installation Guide for IBM® Applications S 164201698 Rev 1 INSTALLATION Installing the Internal Batteries CAUTION The UPS battery trays are heavy (20.5 kg/45 lb). A minimum of two people are required to lift the battery trays into the UPS chassis. To install the battery trays into the UPS chassis: 1. Locate the cartons labeled “Battery Tray” (IBM PN 39J4828). 2. Verify that the battery circuit breaker on the UPS rear panel is in the OFF position (see Figure 13 on page 15). 3. Unscrew and set aside the battery retaining bracket (see Figure 10). Battery Retaining Bracket Figure 10. Removing the Battery Retaining Bracket 4. Slide the battery trays into the chassis (see Figure 11). Figure 11. Installing the Battery Trays 5. Secure the battery trays to the chassis with the battery retaining bracket and screws removed in Step 3. EATON Powerware® 5125 (9910-E65) UPS Installation Guide for IBM® Applications S 164201698 Rev 1 13 INSTALLATION 6. Align the UPS front cover (provided in the E65 accessory kit) with the right retaining hook and front cover holes on the UPS cabinet. Insert the UPS front cover (see Figure 12). Figure 12. Installing the Front Cover 7. If you are installing an optional EBM, continue to the following section, “EBM Installation;” otherwise, continue to “UPS Installation” on page 16. EBM Installation CAUTION A small amount of arcing may occur when connecting an EBM to the UPS. This is normal and will not harm personnel. Insert the EBM cable into the UPS battery connector quickly and firmly. To install the optional EBM(s): 14 1. Verify that all battery circuit breakers are in the OFF position (see Figure 13). 2. Plug the EBM cable into the UPS battery connector. EATON Powerware® 5125 (9910-E65) UPS Installation Guide for IBM® Applications S 164201698 Rev 1 INSTALLATION 3. If additional EBMs are to be installed, plug the EBM cable of the second cabinet into the battery connector on the first EBM. Repeat for each additional EBM. Up to four EBMs may be connected to the UPS. 4. Continue to the following section, “UPS Installation.” NOTE After UPS installation, ensure maximum battery runtime by configuring the UPS for the correct number of EBMs (see “Configuration Mode” on page 30). Battery Circuit Breaker UPS Battery Connector EBM Cable Battery Circuit Breakers EBM Battery Connectors Figure 13. Typical EBM Installation EATON Powerware® 5125 (9910-E65) UPS Installation Guide for IBM® Applications S 164201698 Rev 1 15 INSTALLATION UPS Installation NOTE Do not make unauthorized changes to the UPS; otherwise, damage may occur to your equipment and void your warranty. To install the UPS: 1. If you are installing power management software, connect your computer to the USB port, UPS communication port, or optional X-Slot® card (see Table 10 on page 35). For the communication port, use only the serial cable supplied in the E65 accessory kit. 2. If your rack has conductors for grounding or bonding of ungrounded metal parts, connect the ground cable (not included) to the ground bonding screw. USB Port Communication Port Load Segment Circuit Breakers Battery Circuit Breaker X-Slot Communication Bay IEC 320-C13 Receptacles Ground Bonding Screw Battery Connector REPO Port IEC 320-C19 Receptacles Power Cord (0.9m/3 ft) with L6-30 Plug L6-30 Receptacle Figure 14. UPS Rear View 16 3. If an emergency power-off (disconnect) switch is required by local codes, see the following section, “Remote Emergency Power-off Installation” to install the REPO switch before powering on the UPS. 4. Continue to “Power Connections and Startup” on page 19. EATON Powerware® 5125 (9910-E65) UPS Installation Guide for IBM® Applications S 164201698 Rev 1 INSTALLATION Remote Emergency Power-off Installation The E65 includes a REPO port that allows power to be switched off at the UPS output receptacles from a customer-supplied switch in a remote location. The REPO feature shuts down the protected equipment immediately and does not follow the orderly shutdown procedure initiated by any power management software. Any devices that are operating on battery power are also shut down immediately. When the REPO switch is reset, the equipment will not return to battery power until the UPS is manually restarted. button is pressed after the REPO is activated, the UPS If the Off remains in Standby mode when restarted until the On button is pressed. WARNING The REPO circuit is an IEC 60950 safety extra low voltage (SELV) circuit. This circuit must be separated from any hazardous voltage circuits by reinforced insulation. CAUTION To ensure the UPS stops supplying power to the load during any mode of operation, the input power must be disconnected from the UPS when the emergency power-off function is activated. NOTE The REPO function activates when the REPO contacts close. NOTE If the REPO function is not needed, the REPO connector must remain installed in the REPO port on the UPS rear panel. NOTE For Europe, the emergency switch requirements are detailed in Harmonized document HD-384-48 S1, “Electrical Installation of the Buildings, Part 4: Protection for Safety, Chapter 46: Isolation and Switching.” To install the REPO switch: 1. Verify that the UPS is off and unplugged. 2. Remove the REPO connector from the REPO port on the UPS rear panel. EATON Powerware® 5125 (9910-E65) UPS Installation Guide for IBM® Applications S 164201698 Rev 1 17 INSTALLATION 3. Connect isolated, normally-open, dry contacts (rated to handle 60 Vdc maximum, 30 Vac RMS maximum, and 20 mA maximum) across the REPO device to Pin 1 and Pin 2 (see Figure 15). Use stranded, non-shielded wiring, size 0.75 mm2–0.5 mm2 (18–20 AWG). NOTE A separate contact must simultaneously cause UPS input AC power to be removed. 4. Reconnect the REPO connector to the REPO port. Pin 1 Pin 2 Figure 15. REPO Connector 18 5. Verify that the externally-connected REPO switch is not activated to enable power to the UPS output receptacles. 6. Plug in the UPS and start the UPS by pressing the On button for approximately three seconds. 7. Activate the external REPO switch to test the REPO function. 8. De-activate the external REPO switch and restart the UPS. EATON Powerware® 5125 (9910-E65) UPS Installation Guide for IBM® Applications S 164201698 Rev 1 INSTALLATION Power Connections and Startup The device power cord connection(s) determines if the setup can provide dual-redundant power to the protected device(s). See Figure 16 for a non-redundant powered device; Figure 17 shows a dual-redundant powered device. See Table 8 on page 21 and Figure 18 through Figure 20 beginning on page 23 for specific power connections. Legend (Figure 16 and Figure 17) 1 UPS to utility (mains) power cord 2 PDU to UPS power cord 3 PDU to utility (mains) power cord PDU UPS Mains 2 1 Figure 16. Connecting One PDU (Non-Redundant) to UPS PDU PDU TVSS Protected or Second UPS UPS Mains 1 2 3 Mains Figure 17. Connecting Two PDUs (Dual-Redundant) to UPS 1. If you are installing a UPS and non-redundant power to the device(s) is desired, plug the PDU power cord into the UPS output receptacle (see Figure 16) using the supplied power cord. If you are installing a UPS and dual-redundant power to the device(s) is desired, two PDUs are required. Plug the first PDU power cord into the UPS output receptacle (see Figure 17) using the supplied power cord. Then plug the second (redundant) PDU power cord into a non-UPS protected output receptacle (mains) or into a second UPS. EATON Powerware® 5125 (9910-E65) UPS Installation Guide for IBM® Applications S 164201698 Rev 1 19 INSTALLATION NOTE The redundant power source must be protected with Transient Voltage Surge Suppression (TVSS). 2. Plug the equipment to be protected into the appropriate UPS output receptacles (see page 25 for more information on load segments). Table 7. Plug Types Supported IBM Plug Type Description Quantity Supported 12 NEMA L6-30P 1 — IEC 320-C14 4 — IEC 320-C20 4 NOTE DO NOT protect laser printers with the UPS because of the exceptionally high power requirements of the heating elements. NOTE To prevent an overload alarm, verify that the total equipment ratings do not exceed the UPS capacity. 3. Verify that all load segment circuit breakers are in the ON position. 4. Remove the breaker tie from all battery circuit breakers. 5. Switch all battery circuit breakers to the ON position. 6. Plug the UPS power cord into a power outlet. μ The indicator flashes, indicating the UPS is in Standby mode with the equipment offline. 7. Press and hold the On button for approximately three seconds. μ indicator illuminates solid and the load level indicators The display the percentage of load being applied to the UPS. The UPS is now in Normal mode and supplying power to your equipment. If the alarm beeps or a UPS alarm indicator stays on, refer to “Troubleshooting” in the Powerware 5125 Rack-Mount UPS (5000/6000 VA) User’s Guide. The UPS automatically sets the output voltage based on the input voltage. To change the output voltage, see “Configuration Mode” on page 30. 20 EATON Powerware® 5125 (9910-E65) UPS Installation Guide for IBM® Applications S 164201698 Rev 1 INSTALLATION 8. If optional EBMs are installed, see “Configuration Mode” on page 30 to specify the number of EBMs installed. NOTE The batteries charge to 80% capacity in approximately 3 hours. However, it is recommended that the batteries charge for 48 hours after installation or long-term storage. If you have questions about implementing non- or dual-redundant power, the following options are available: S View the circuit diagrams at www.powerware.com/ibm and select Products > 9910 UPS for System i > E65 > Product Literature S Submit your question to “Ask the Expert” at www.powerware.com/ibm/ S Submit your question to our FAQ database at www.powerware.com/Iibm and select General Knowledge > Frequently Asked Questions S Contact the IBM office or Business Partner servicing your account Table 8. Typical Power Connections (Figure 18–Figure 20) Item Description 1 NEMA L6-30R 2 NEMA L6-30P 3 IEC 320-C13 4 IEC 320-C19/C20 5 Burndy® UTG Connector 6 Country-specific UPS power (mains) cord IBM FC Plug Type Supplier Description 1420 12 IBM NEMA L6-30P, 4.3m/14 ft 1421 12 IBM NEMA L6-30P, 1.8m/6 ft 1422 40 IBM RS 3750, 1.8m/6 ft 1423 40 IBM RS 3750, 4.3m/14 ft 1424 46 IBM IEC-309 (P+N+G) 32A, 4.3m/14 ft 1425 KP IBM KP, 4.3m/14 ft 1426 PDL IBM PDL, 4.3m/14 ft 1427 PDL IBM PDL-NZ, 4.3m/14 ft EATON Powerware® 5125 (9910-E65) UPS Installation Guide for IBM® Applications S 164201698 Rev 1 21 INSTALLATION Table 8. Typical Power Connections (Figure 18–Figure 20) (continued) Item 7 8 9 10 Description PDU to UPS power cord IBM FC Plug Type Supplier 6654 12 IBM Burndy to NEMA L6-30P, 4.3m/14 ft Description 2972 12 IBM Burndy to NEMA L6-30P, 4.3m/14 ft 2973 12 Eaton Burndy to NEMA L6-30P, 1.2m/4 ft PDU to utility (mains) power cord* IBM FC Plug Type Supplier Description 6654 12 IBM Burndy to NEMA L6-30P, 4.3m/14 ft 6655 40 IBM Burndy to RS 3750, 4.3m/14 ft 6656 46 IBM Burndy to IEC-309 (P+N+G) 32A, 4.3m/14 ft 6657 PDL IBM Burndy to PDL, 4.3m/14 ft 6658 KP IBM Burndy to KP, 4.3m/14 ft 2974 — Eaton Burndy to IEC 320-C20, 1.8m/6 ft Output power (UPS to device) cords, located in the E65 accessory kit Qty. Description 4 IEC 320-C13 to C14, 1.8m (6 ft) 1 IEC 320-C19 to C20, 2.7m (9 ft) * Other power cords are supported by the PDU. Power cords shown are similar in voltage and amperage to the UPS. NOTE E65 supports: PDU types 5160 or 9176 with FC 2970; PDU types 5161 or 9177 with FC 2971. NOTE E65 does not support iSeries PDU 5162, IEC-309 (3P+N+G) 16A. NOTE E65 with 2972 or 2973 has a maximum output capacity of 4500 watts even though IBM PDU 7188 or 9188 can support higher power output. Plan accordingly. 22 EATON Powerware® 5125 (9910-E65) UPS Installation Guide for IBM® Applications S 164201698 Rev 1 INSTALLATION Mains 5 Device PDU 10 (7) 5 2 IBM iSeries or pSeries 7188, 9188, 5889, or 7109 1 3 3 3 3 2 1 IBM (6) 6 6 1 IBM (6) 6 6 Varies E65 4500W UPS 4 4 4 4 Figure 18. E65 with Non-Redundant Power Mains 5 Device PDU 10 IBM iSeries or pSeries 7188, 9188, 5889, or 7109 2 1 3 3 3 3 3 2 Varies E65 4500W UPS 4 4 4 4 5 PDU Device (7) 5 10 5 (9) IBM iSeries or pSeries 7188, 9188, 5889, or 7109 Figure 19. E65 with Non-Redundant Power to Multiple PDUs EATON Powerware® 5125 (9910-E65) UPS Installation Guide for IBM® Applications S 164201698 Rev 1 23 INSTALLATION Mains PDU Device 10 5 5 IBM iSeries or pSeries 7188, 9188, 5889, or 7109 (7) 2 1 3 3 3 3 2 1 IBM (6) 6 Varies E65 4500W UPS 4 4 4 4 Mains 10 PDU 5 5 IBM (8) 8 IBM iSeries or pSeries 7188, 9188, 5889, or 7109 Figure 20. E65 with Dual-Redundant Power 24 6 EATON Powerware® 5125 (9910-E65) UPS Installation Guide for IBM® Applications S 164201698 Rev 1 8 Varies INSTALLATION Load Segments Load segments are sets of receptacles that can be controlled by power management software, providing an orderly shutdown and startup of your equipment. For example, during a power outage, you can keep key pieces of equipment running while you turn off other equipment. This feature allows you to save battery power. See your power management software manual for details (refer to the Software Suite CD or www.powerware.com for the latest information). NOTE If power management software is not used, the individual load segments cannot be controlled. NOTE The circuit breaker for Load Segment 1 does not include the corded receptacle. The E65 has two load segments as shown in Figure 21. Load Segment 1 Circuit Breaker Load Segment 2 Circuit Breaker Load Segment 2 Load Segment 1 Figure 21. UPS Load Segments EATON Powerware® 5125 (9910-E65) UPS Installation Guide for IBM® Applications S 164201698 Rev 1 25 INSTALLATION This page intentionally left blank. 26 EATON Powerware® 5125 (9910-E65) UPS Installation Guide for IBM® Applications S 164201698 Rev 1 Chapter 2 Operation This section describes: S Turning the UPS on and off S Starting the UPS on battery S Operating modes Turning the UPS On After the UPS is connected to utility power, it enters Standby mode. To turn on the UPS, press and hold the On button for approximately three indicator illuminates solid and the load level indicators seconds. The display the percentage of load being applied to the UPS. μ Starting the UPS on Battery NOTE Before using this feature, the UPS must have been powered by utility power at least once. To turn on the UPS without using utility power, press and hold the On button for approximately three seconds. The UPS supplies power to your equipment and transfers to Battery mode. Turning the UPS Off To turn off the UPS: 1. Prepare your equipment for shutdown. 2. Press and hold the Off button for approximately three seconds. The UPS transfers to Standby mode (if utility power is available) and removes power from your equipment. 3. Unplug or remove utility power from the UPS; the UPS shuts down in five seconds. The load level and battery indicators flash briefly prior to shutdown. If you do not unplug or remove utility power from the UPS, it remains in Standby mode. EATON Powerware® 5125 (9910-E65) UPS Installation Guide for IBM® Applications S 164201698 Rev 1 27 OPERATION Initiating the Self-Test Press and hold the button for three seconds to initiate the self-test. If the alarm beeps or a UPS alarm indicator stays on, refer to “Troubleshooting” in the Powerware 5125 Rack-Mount UPS (5000/6000 VA) User’s Guide. Operating Modes The Powerware 5125’s front panel indicates the UPS status through the UPS indicators. Figure 22 shows the UPS front panel indicators and controls. Indicator Legend Unlit Normal Mode Indicator (Solid Green) Standby Mode Indicator (Flashing Green) Bypass Mode Indicator (Solid Red) Green Red Flashing On Button Off Button Alarm Reset Button Battery Mode Indicator Load Level Indicators Figure 22. UPS Front Panel 28 EATON Powerware® 5125 (9910-E65) UPS Installation Guide for IBM® Applications S 164201698 Rev 1 OPERATION Normal Mode μ During Normal mode, the indicator illuminates and the front panel displays the percentage of UPS load capacity being used by the protected equipment (see Figure 23). The UPS monitors and charges the batteries as needed and provides power protection to your equipment. >100% 76–100% 51–75% 26–50% 0–25% Figure 23. Load Level Indicators When all of the load level indicators and the indicator are illuminated, power requirements exceed UPS capacity; refer to “Troubleshooting” in the Powerware 5125 Rack-Mount UPS (5000/6000 VA) User’s Guide for more information. Battery Mode When the UPS is operating during a power outage, the alarm beeps indicator illuminates, and the flashes. When intermittently, the the utility power returns, the UPS transfers to Normal mode operation while the battery recharges. μ indicator If battery capacity becomes low while in Battery mode, the starts flashing and the alarm becomes continuous. Immediately complete and save your work to prevent data loss and similar difficulties. When utility power is restored after the UPS shuts down, the UPS indicator flashes until the battery has automatically restarts. The recharged to an acceptable level. EATON Powerware® 5125 (9910-E65) UPS Installation Guide for IBM® Applications S 164201698 Rev 1 29 OPERATION Bypass Mode In the event of a UPS overload or internal failure, the UPS transfers your equipment to utility power. Battery mode is not available; however, the utility power continues to be passively filtered by the UPS. The alarm indicator illuminates red. The UPS transfers to sounds and the Bypass mode when: μ S The UPS has an overtemperature condition. S The UPS has an overload condition of 102 to 110% for 2 minutes. S The UPS has an overload condition >110% for 12 cycles. S The UPS detects a fault in the UPS electronics. Standby Mode When the UPS is turned off and remains plugged into a power outlet, indicator flashes and the load level the UPS is in Standby mode. The indicators are off, indicating that power is not available to your equipment. The battery recharges when necessary. μ Configuration Mode When the UPS is in Configuration mode, the front panel indicators represent the configuration options. Use the control buttons button, and button) to modify the UPS (On button, Off configuration. Figure 24 shows the indicators and Table 9 explains the corresponding options. 1. Press the On button and the button simultaneously for three seconds. The UPS transfers to Configuration mode. The indicators flash briefly and then display the enabled options. NOTE If the indicators start cycling automatically from left to right, repeat Step 1 and be sure to press both buttons. 2. 30 Press the On button to scroll through the options. Each time you press the button, the UPS beeps. The indicator for the selected option indicates the current setting; flashing represents disabled options (see Figure 24 and Table 9). EATON Powerware® 5125 (9910-E65) UPS Installation Guide for IBM® Applications S 164201698 Rev 1 OPERATION If you press the On button and nothing happens, the UPS is still in Operation mode. Repeat Step 1 to enter Configuration mode, and then perform Step 2. 3. Press the Off button ONCE to select the option. Repeat Steps 2 and 3 for each option. Scrolling past the last indicator returns to the first configuration option. NOTE The UPS exits Configuration mode automatically after two minutes of inactivity. 4. Press the button to confirm the selection and exit Configuration button, the UPS defaults to the mode. If you do not press the original settings. 1 2 Press and hold the On and Alarm Reset buttons simultaneously to enter Configuration mode. Press the On button to scroll to the next option. On Button Off Button Alarm Reset Button Configuration Mode Indicators 3 Press the Off button ONCE to toggle an option on or off. 4 Press the Alarm Reset button to save the setting and exit Configuration mode. Figure 24. Using Configuration Mode EATON Powerware® 5125 (9910-E65) UPS Installation Guide for IBM® Applications S 164201698 Rev 1 31 OPERATION Table 9. Configuration Mode Indicators and Options Configuration Mode Indicators Option 200/208V p Nominal Output V l Voltage 220V Nominal p Voltage g Output 230V Nominal p Voltage g Output 240V Nominal p Voltage g Output Site Wiring Fault Alarm 0 EBMs 1 EBM 2 EBMs 32 Indicator Status Explanation On (default) Selecting this option changes the nominal output voltage to 200/208V. Flashing 200/208V is disabled; one of the other output voltage options is selected. On Selecting this option changes the nominal output voltage to 220V. Flashing 220V is disabled; one of the other output voltage options is selected. On Selecting this option changes the nominal output voltage to 230V. Flashing 230V is disabled; one of the other output voltage options is selected. On Selecting this option changes the nominal output voltage to 240V. Flashing 240V is disabled; one of the other output voltage options is selected. On Alarm sounds when the polarity of the outlet is reversed or the ground connection is missing; have a qualified electrician repair the outlet wiring. Flashing (default) Alarm DOES NOT sound when the polarity of the outlet is reversed or the ground connection is missing. On (default) Zero EBMs are configured. Flashing One of the other EBM configurations is selected. On One EBM is configured. Flashing One of the other EBM configurations is selected. On Two EBMs are configured. Flashing One of the other EBM configurations is selected. EATON Powerware® 5125 (9910-E65) UPS Installation Guide for IBM® Applications S 164201698 Rev 1 OPERATION Configuration Mode Indicators Option Indicator Status Explanation 3 EBMs On Three EBMs are configured. Flashing One of the other EBM configurations is selected. On Four EBMs are configured. Flashing One of the other EBM configurations is selected. 4 EBMs EATON Powerware® 5125 (9910-E65) UPS Installation Guide for IBM® Applications S 164201698 Rev 1 33 OPERATION This page intentionally left blank. 34 EATON Powerware® 5125 (9910-E65) UPS Installation Guide for IBM® Applications S 164201698 Rev 1 Chapter 3 Communication Options If you want the UPS to communicate with your computer, use Table 10 to determine which communication option is correct for your application. Table 10. Communication Options Software Suite CD and Serial Cable ConnectUPS-X Web/SNMP Card Kit (FC 2934) Relay-Serial Card and Cable Kit (FC 2939) IBM i5/iSeries Server — — X IBM i5/iSeries Server and Serial Server (Microsoft® Windows®, Linux®, AIX®, or other operating systems) — — X IBM p5/pSeries Server, OpenPowert, or xSeries® Server with Single Serial (TTY) Connection X — — IBM p5/pSeries Server, OpenPower, or xSeries Server with LPARs and/or Network (WebServer) Connection (UPS as a node) — X — Application Follow the installation instructions with the Software Suite CD or the applicable card kit. This section shows the communication option overviews. For additional information and a current listing of supported operating systems, go to www.powerware.com. i5, iSeries, or AS/400 and Serial Server Interface Overview To connect the UPS to an i5, iSeries, or AS/400 and a serial server you need: S An Eaton-supplied Relay-Serial Card, an AS/400 interface cable (labeled 152601976-001), and a serial interface cable (labeled 124102044-001), located in the FC 2939 carton labeled “Cable Kit for IBM iSeries and Windows or AIX/Linux Servers” S For the i5 only: An IBM-supplied UPS interface cable (labeled 1827), included with the server S For the serial server only: Powerware LanSafe® Power Management Software from the Software Suite CD, located in the E65 accessory kit EATON Powerware® 5125 (9910-E65) UPS Installation Guide for IBM® Applications S 164201698 Rev 1 35 COMMUNICATION OPTIONS Follow the instructions included with the Relay-Serial Card and Cable Kit to install the card and set UPS monitoring functions in i5/OS and serial (TTY) server. Installation may include removal of an existing X-Slot card from the UPS. Follow the software installation instructions contained on the Software Suite CD to install the Powerware LanSafe software. If you have an i5, connect the cables as shown in Figure 25. Otherwise, see Figure 26 to connect the cables. IBM i5 Server Serial (TTY) Server “P1-T1” UPS Port UPS Interface Cable (labeled 1827) Serial Interface Cable (labeled 124102044-001) AS/400 Interface Cable (labeled 152601976-001) Relay-Serial Card Communication Port UPS Figure 25. i5 and Serial Server Interface 36 EATON Powerware® 5125 (9910-E65) UPS Installation Guide for IBM® Applications S 164201698 Rev 1 COMMUNICATION OPTIONS IBM iSeries Server “J14” UPS Port (location may vary by model) Serial (TTY) Server Serial Interface Cable (labeled 124102044-001) AS/400 Interface Cable (labeled 152601976-001) Relay-Serial Card Communication Port UPS Figure 26. iSeries or AS/400 and Serial Server Interface EATON Powerware® 5125 (9910-E65) UPS Installation Guide for IBM® Applications S 164201698 Rev 1 37 COMMUNICATION OPTIONS Serial (TTY) Interface Overview To serially (TTY) connect the UPS to a p5, pSeries, RS/6000®, OpenPower or other system you need: S An Eaton-supplied serial interface cable (labeled 124102042-002 or 116750226-001), located in the E65 accessory kit S Powerware LanSafe Power Management Software from the Software Suite CD, located in the E65 accessory kit For p5 installations, you also need: S An IBM-supplied 2-port Asynchronous EIA adapter (FC 5723) installed on a p5 server (the pSeries does not require an EIA adapter) S An IBM-supplied maintenance package 5200-05 for AIX 5.2L V5.2 (APAR IY66260); or the maintenance package 5300-01 for AIX 5.3L V5.3 (APAR IY62267) Follow the software installation instructions contained on the Software Suite CD to install the Powerware LanSafe software. Connect the serial cable as shown in Figure 27. IBM p5 Server Serial Interface Cable (labeled 124102042-002 or 116750226-001) 2-Port Asynchronous EIA Adapter (FC 5723) Communication Port UPS Figure 27. Serial (TTY) Interface 38 EATON Powerware® 5125 (9910-E65) UPS Installation Guide for IBM® Applications S 164201698 Rev 1 COMMUNICATION OPTIONS p5 or pSeries with Logical Partitions Interface Overview To connect the UPS to a p5 or pSeries with LPARs you need: S An Eaton-supplied ConnectUPS-X Web/SNMP Card, located in the FC 2934 carton labeled “ConnectUPS-X Web/SNMP Card Kit” S NetWatch software from the Software Suite CD, located in the E65 accessory kit S A customer-supplied Ethernet cable S An available Ethernet port on the server Follow the instructions included with the ConnectUPS-X Web/SNMP Card Kit to install the card and set UPS monitoring functions. Installation may include removal of an existing X-Slot card from the UPS. Follow the software installation instructions contained on the Software Suite CD to install the NetWatch software onto each LPAR. Connect the Ethernet cable as shown in Figure 28. IBM p5 Server Ethernet Cable (customer-supplied) The server must have an available Ethernet port. ConnectUPS-X Web/SNMP Card Ethernet Connectors UPS Figure 28. p5 or pSeries with LPARs Interface EATON Powerware® 5125 (9910-E65) UPS Installation Guide for IBM® Applications S 164201698 Rev 1 39 COMMUNICATION OPTIONS This page intentionally left blank. 40 EATON Powerware® 5125 (9910-E65) UPS Installation Guide for IBM® Applications S 164201698 Rev 1 Chapter 4 Service and Support In the United States and Canada, call 1-800-IBMSERV (1-800-426-7378). In Europe, the Middle East, and Africa (EMEA); Latin America; or Asia-Pacific, call the IBM office that services your account. Please have your serial, model, and part number ready when you call (see Figure 29). For additional information, see the appropriate user’s guide for the UPS or Extended Battery Module (EBM). Front Panel Label (S/N Bar Code 39) S991010R4AAA Serial Number Rear Panel Label Model Number Part Number IBM/UPS Type-Model/Feature: 9910-E65 (P) IBM P/N: 42R8077 (IBM Part Number Bar Code 39) (Data: P42R8077) Serial Number (S) Serial Number: 9910-10R4AAA (Serial Number Bar Code 39) (Data: S991010R4AAA) (2P) EC: H89696 (EC Number Bar Code 39) (Data: 2PH89696) Assembled in Mexico Date of MFG: YYYYMMDD Figure 29. Example of IBM Serial Number Labels Comments We welcome your comments about this manual. Please send your questions or suggestions for improvements to [email protected]. EATON Powerware® 5125 (9910-E65) UPS Installation Guide for IBM® Applications S 164201698 Rev 1 41 SERVICE AND SUPPORT This page intentionally left blank. 42 EATON Powerware® 5125 (9910-E65) UPS Installation Guide for IBM® Applications S 164201698 Rev 1 Requesting a Declaration of Conformity Units that are labeled with a CE mark comply with the following harmonized standards and EU directives: S Harmonized Standards: IEC 62040-1-1 and IEC 62040-2; IEC 60950 Third Edition S EU Directives: 73/23/EEC, Council Directive on equipment designed for use within certain voltage limits 93/68/EEC, Amending Directive 73/23/EEC 89/336/EEC, Council Directive relating to electromagnetic compatibility 92/31/EEC, Amending Directive 89/336/EEC relating to EMC The EC Declaration of Conformity is available upon request for products with a CE mark. For copies of the EC Declaration of Conformity, contact: Eaton Power Quality Oy Koskelontie 13 FIN-02920 Espoo Finland Phone: +358-9-452 661 Fax: +358-9-452 665 68 Class A EMC Statements FCC Part 15 NOTE This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. ICES-003 This Class A Interference Causing Equipment meets all requirements of the Canadian Interference Causing Equipment Regulations ICES-003. Cet appareil numérique de la classe A respecte toutes les exigences du Reglement sur le matériel brouilleur du Canada. IEC 62040-2 Some configurations are classified under IEC 62040-2 as “Class-A UPS for Unrestricted Sales Distribution.” For these configurations, the following applies: WARNING This is a Class A-UPS Product. In a domestic environment, this product may cause radio interference, in which case, the user may be required to take additional measures. VCCI Notice This page intentionally left blank. *1642016981* 164201698 1