Precision Systems For The Electronics Bench

Transcript

Precision Systems for the Electronics Bench SOLDERING, DESOLDERING AND REWORK SYSTEMS SP 44 0 SP440 Desoldering System Since 1982, OK International’s Metcal brand has been the industr y ’s single source of high-per formance, precision systems for the electronics bench. Always ahead of the competition, Metcal’s soldering/desoldering stations, BGA/CSP/QFP rework equipment and fume extraction systems continue to set t h e s t a n d a r d f o r r e l i a b i l i t y, f l e x i b i l i t y a n d c o s t - e f f e c t i v e p e r f o r m a n c e . By listening to customers, focusing on their specific needs and working as t h e i r t e c h n o l o g y p a r t n e r, w e c o n t i n u e t h e q u e s t f o r e x c e l l e n c e , e c o n o m y a n d innovation – aimed at helping each customer meet increasingly complex electronics manufacturing challenges. Contents SmartHeat® Technology 0 2 MX-500 Soldering, Desoldering & Rework System 0 4 Soldering Tip Cartridges 0 7 Desoldering Tip Cartridges 1 0 Rework Tip Cartridges 1 1 Speciality Tip Cartridges 1 4 Microfine Rework Tip Cartridges 1 5 Accessories & Spare Parts 1 6 SP200 Soldering System 1 8 Lead Free Upgrades 2 0 QX2 Convection Rework System 2 1 page 01 SmartHeat® SmartHeat S ma r t H e a t ® Te c h n o l o g y The Metcal Difference In pr od uctio n envir o nments wh ere a s i n g l e c om p on en t c an c os t hu n d red s of d ol l ars and rew o r k a n d r epair can sometimes be mor e c os tl y th an the c om p on en ts i n vol ved , p roc es s c ontrol i s vi ta l . M e t c a l impr oves pr od uct q uality, incr e as es p rod uc ti vi ty and red uc es m anu f ac turi n g c os ts w i th i ts p a t e n t e d S m a r t H e a t ® t e c h n o l o g y. A s S m a r t H e a t ® m a i n t a i n s a c o n s t a n t t i p t e m p e r a t u r e , a u t o m a t i c a l l y d eliver ing the exact amo unt o f p ow er req u i red f or the tas k, c ons i s tent res u l ts are g uaran t e e d a n d compo nent/ PC B d amag e is vi r tu al l y el i m i nated . M etc al ’ s S m ar tH eat ® s ys tem s of f er tas k -s p e c i fi c ver satility with no limits, no barri ers and ab s ol utel y n o c om p rom i s e. W h a t I s S m a r t H e a t ®? Unlike co nventional so ld er ing i rons , S m ar tH eat ® ad m i ni s ters h eat d i rec tl y f rom th e heate r t o t h e jo int. Metcal tip car tr id g es d etec t the th erm al l oad an d i ns tantl y ad j u s t th e p ow er i n o r d e r t o d eliver the r ig ht amount of he at p rec i s el y w here i t i s n eed ed . I f the ti p c ool s w hi l e tran s f err i n g h e a t to a joint, Smar tHeat ® immed i atel y res p ond s b y s af el y i nc reas i n g th e p ow er to m ai n tai n a c o n s t a n t tip temper atur e. As a r esult, op erators are rel i eved of the res p on s i b i l i ty of reg ul ati n g t h e t i p page 02 temper atur e, thus eliminating the ri s k of therm al d am ag e to th e c om p on en t or to the PC B . Smar tHeat ® sold er ing sy stems c om p ri s e three b as i c el em en ts : a h i g h f req u en c y p ow er s u p p l y, a t i p car tr id g e and a hand - piece. T h e c ar tri d g e c ontai n s th e s ol d er ti p , a h eater and the w i re c o i l . ® Whe n t he t e mpe ratur e of the heater (a co pper b ar c oated w i th a m ag n eti s ed i ron/ ni c kel al l oy) r e ac he s a c e r t a in level (its C ur ie Point), it stops ab s orb i ng en erg y an d the tem p erature b ec om es SmartHeat® c o n stant. Ene rgy fr o m the power supply feed s a s tead y c urren t to th e c oi l . Thi s c reates an el ec tri c al fi e ld f rom whic h the heater absor bs ener g y, tu rns i t i n to h eat and tran s f ers i t to the i ron/ ni c kel a l l oy. W he n solde r ing has d r awn heat fr o m the h eater to the exten t th at the ti p b eg i ns to c ool , th e a l l oy re a c ts by t ak ing on mor e ener g y in o r d er to reh eat th e ti p . I n th i s w ay, S m ar tH eat ® s el f - r e gula t e s the tip temper atur e to within ±1.1º C of a s et p oi n t reg ard l es s of therm al l oad an d w i t hout any ne e d for ad justment. Tr o u b l e - Fr e e T i p R e p l a c e m e n t T h e he at-re sist a nt pad supplied with the uni t a l l ows you to e asily inser t and r emo ve the tip c a r tridge . The simplicity of this pr o cess ensur e s t h e r e i s n o l o s s o f p r o d u c t i v i t y, n o n e e d f o r a d ditiona l tools and no r easo n fo r two so ld er ing s ys t e ms to b e he ating at the same time. T h e S m a r t H e a t ® R o u t e To L e a d - Fr e e H a n d S o l d e r i n g S wit c hing t o le a d- fr ee hand so ld er ing d oes no t n ec es s ari l y m ean that you w i l l have to i nves t i n n ew e q uipme nt or a djust y our existing pr ocess. As S m ar tH eat’ s vari ab l e p ow er and f i xed tem p erature g u ara nt e e a re p e atable tip temper atur e und er a w i d e vari ety of therm al l oad s , the s ys tem c an eas i l y a d apt to me e t t he hig her temper atur es d emanded b y l ead - f ree ap p l i c ati ons w i thout an y need f or m odif ication. N o C a l i b r a t i o n R e q u i r e d Fo r E a s y I S O 9 0 0 0 C o m p l i a n c e To de f ine t he p a rameter s for so ld er ing with a Sm ar tH eat ® s ys tem , s i m p l y rec ord th e ti p c ar tri d g e p a r t numbe r. As the heater ’s alloy d ictates the tem p erature, c al i b rati on i s not req u i red . I nd eed , t h e re are no dials, butto ns o r calibr ation too ls, typ i c al of oth er s ys tem s , w i th w h i c h you c an ad j u s t S m a r t He at’s t e mper atur e. T his avo id s all r isk of u nauthori s ed op erator i n ter venti on . Th roug h out th e c a r t ridge ’s lif e t ime, temper atur e d r if t is less than a f ew d eg rees . A l etter to c on f i rm S m ar tH eat’ s s e l f -c alibra t ion capacity is available on r eq uest. page 03 MX-500 M X-5 0 0 Soldering, Desoldering & Rework System Industr y Standard, Soldering, Desoldering And Rework System Metcal’s MX- 500 Sold er ing , Des ol d eri ng & R ew ork S ys tem i s th e b enc h m ark ag ai ns t w h i c h o t h e r sold er ing , d eso ld er ing and r ew ork s ys tem s are m eas u red . F l exi b l e, f as t an d p ow erf ul , the M X-5 0 0 Sold er ing , Desold er ing & Rework S ys tem rai s es b en c h - top c on d u c ti on s ol d eri n g to a new l e v e l o f pr ocess co ntr o l, pr o d uctivity a n d throug h p u t. H i g h e r T h r o u g h p u t A t L o w e r Te m p e r a t u r e s Unlike co nv e nt io nal so ld e r ing /r ew o rk s y s t e m s t h a t re l y o n s t o re d e n e rg y, Me t c a l s y s t e m s u s e S mar tHeat ® f o r d ir e ct p o w e r o n d e mand . D e s p i t e i t s c a p a c i t y t o w o rk a t l o w e r, s a fe r t e m p e ra t u re s , S m a r t Heat ® sti l l d e liv e r s t he f ast e st t e mp e r at ur e re c o ve r y, j o i n t - t o - j o i n t , i n t h e i n d u s t r y. Ve r s a t i l i t y W i t h o u t C o m p r o m i s e M e t c a l ’ s M X- 5 0 0 S o l d e r i n g , D e s o l d e r i n g & R e w o r k S y s t e m h a n d l e s b o t h S M T a n d t h r o u g h - h o l e page 04 so ld e r ing /r e w o r k w it h o ne p o w er s u p p l y a t t h e b e n c h . W i t h t w o s w i t c h a b l e o u t p u t s , t h e s y s t em c an b e ad ap t e d t o y o ur e xact ne e d s, u s i n g t w o o f t h e t h re e t o o l s a va i l a b l e ( s o l d e ri n g i ro n , Ta l o n ® tweez er s, d e so ld e r g un) t o co nf ig ur e t he m o s t p o w e rfu l b e n c h - t o p s o l d e ri n g / re w o rk s y s t e m o n t h e mar ket. I n ad d it io n, t he M X- 5 0 0 Sold er ing, D es ol d eri n g & R ew ork S ys tem ’ s p o w e r s u p p l y h a s a n a u t o m ati c shut- o f f, w hich he lp s maximise t ip ca r t ri d g e l i fe , a n d a s t a n d a rd fo u r y e a r w a rra n t y. Unrivalled Comfor t And Simplicity The s hor t ti p-to -gr ip d ist ance , char act e r ist ic o f t h e Me t c a l h a n d - p i e c e , i m p ro ve s p ro c e s s p re c i s i o n , e sp eci al l y for fi ne- p it ch ap p licat io ns. T he e asy- squ e e z e d e s i g n o f Me t c a l ’ s Ta l o n ® t w e e z e rs h a s b e e n MX-500 e r gonomi cal l y des ig ne d f o r sup e r io r p e r f o r mance , u n m a t c h e d c o m fo r t a n d o p t i m u m c o n t ro l . M X- 5 0 0 S S M T S O L D E R I N G / R E W O R K S Y S T E M Part No. MX-500S-11 MX-500S-21 INCLUDES MX-500P MX-RM3E MX-WS4 AC-YS3 AC-CP2 Description Two Port 100/120 VAC, Solder System Two Port 220/240 VAC, Solder System Two Port Switchable Power Supply with Power Cord* Rework Hand-Piece with Cord MX Workstand with YS3 Sponge Sponge Cartridge Removal Pad M X- 5 0 0 T S S M T R E W O R K / TA L O N ® S Y S T E M MX-500TS-11 MX-500TS-21 Two Port 100/120 VAC, Solder/Talon® System Two Port 220/240 VAC, Solder/Talon® System INCLUDES MX-500P MX-TALON MX-WS5 MX-RM3E MX-WS4 AC-YS3 AC-CP2 Two Port Switchable Power Supply with Power Cord Talon® Hand-Piece with Cord DS1/Talon® Workstand with YS3 Sponge Rework Hand-Piece with Cord MX Workstand with YS3 Sponge Sponge (2) Cartridge Removal Pad (2) TA L O N ® U P G R A D E K I T S M X-TA L O N - 0 1 Talon® Upgrade Kit INCLUDES MX-TALON MX-WS5 AC-YS3 AC-CP2 Talon® Hand-Piece with Cord DS1/Talon® Workstand with YS3 Sponge Sponge Cartridge Removal Pad page 05 Tip cartridges sold separately for all systems. MX-500 MX-5 00 Soldering, Desoldering & Rework System Pistol Grip SMT Desoldering/Rework System The M X- 5 0 0 DS De so ld e r ing /R e w o rk S y s t e m c o n ve r t s s h o p a i r i n t o a p o w e rfu l Ve n t u ri va c u u m to c l ean thr o ug h- ho le s q uickly and e f f icien t l y. Pa p e r s o l d e r c o l l e c t i o n l i n e rs w i t h i n t h e h a n d - p i e c e b a rre l ar e easy to maint ain and ar e an imp r o v e m e n t u p o n t ra d i t i o n a l g l a s s t u b e s . P le ase no t e : T he M X- 5 0 0 DS De so l d e ri n g / R e w o rk S y s t e m re q u i re s s h o p a i r fo r d e s o l d e ri n g . I f s h o p a i r i s no t av ailab le , M e t cal r e co mme nd s t he S P 4 4 0 S e l f- C o n t a i n e d D e s o l d e ri n g S y s t e m . M X- 5 0 0 D S S M T D E S O L D E R I N G / R E W O R K S Y S T E M Part No. Description MX-500DS-11 MX-500DS-21 Two Port 100/120 VAC, Desolder/Solder System Two Port 220/240 VAC, Desolder/Solder System INCLUDES MX-500P MX-DS1 MX-RM3E MX-RM8E MX-DAH4 MX-WS5 AC-YS3 AC-CP2 AC-CB1 AC-CB2 MX-DCF1 AC-TC MX-WS4 Two Port Switchable Power Supply with Power Cord Desoldering Hand-Piece Rework Hand-Piece with Cord Desoldering Cord ESD Air Hose with Fitting DS1/Talon® Workstand with YS3 Sponge Sponge (2) Cartridge Removal Pad (2) Cleaning Brush Tube Cleaning Brush Chamber Liner and Filter Pack Desoldering Tip Cleaner MX Workstand with YS3 Sponge DESOLDER UPGRADE KIT page MX-D001 Desolder Upgrade Kit INCLUDES MX-DS1 MX-RM8E MX-DAH4 MX-WS5 AC-YS3 AC-CP2 AC-CB1 AC-CB2 MX-DCF1 AC-TC Desoldering Hand-Piece Desoldering Cord ESD Air Hose with Fitting DS1/Talon® Workstand with YS3 Sponge Sponge Cartridge Removal Pad Cleaning Brush Tube Cleaning Brush Chamber Liner and Filter Pack Desoldering Tip Cleaner 06 Tip cartridges sold separately for all systems. ST TC S o l de r i ng Ti p C a r t r i d g e s MX Tips S TTC solde ring t ip car tr id g es ar e for use with the M X and th e S TS S s ol d eri n g / rew ork hand - p i ec es on l y. T h ey cannot b e used with the SP sy stems, the Tal on ® or d es ol d eri n g h and - p i ec es . F R E Q U E N T LY U S E D T I P C A R T R I D G E S S T T C -X 3 6 * Chisel 30° .10” (2.5mm) .39" 9.9mm S T T C -X 3 7 * Chisel 30° .07”(1.78mm) .39" 9.9mm S T T C -X 3 8 * Chisel 30° .06” (1.5mm) .36" 9.1mm S T T C -X 2 5 Chisel 30° .04” (1.0mm) S T T C -X 0 7 Conical Sharp .04” (1.0mm) S T T C -X 2 2 Conical Sharp .016” (0.4mm) S T T C -X 0 6 Conical Sharp .016” (0.4mm) S T T C -X 4 0 Sharp Bent 30° .016” (0.4mm) S T T C -X 4 5 Bevel 60° .016” (0.4mm) .39" 9.9mm .10" Fo r m e d i u m t o h e a v y l o a d j o i n t s r e q u i r i n g e x t r a r e a c h . 2.5mm .07" 1.78mm .06" 1.5mm .04" 1.0mm .66" 16.7mm .04" .33" 8.4mm 0.4mm .54" 13.7mm .016" 0.4mm .016" 0.4mm .63" 16.0mm .58" 14.7mm .016" 0.4mm A f i n e r v e r s i o n o f t h e S T TC - 0 3 7 . I d e a l f o r m e d i u m t o l i g h t t h r o u g h hole and general sur face mount touch-up. Good for a variety of light soldering tasks. Looking for a sur face m o u n t t o u c h - u p t i p ? T h e S T TC - 0 2 5 s h o u l d b e y o u r f i r s t c h o i c e . General-purpose SMT and through-hole tip when access is limited. 1.0mm .016" Fo r a w i d e v a r i e t y o f t a s k s . I f y o u a r e c h o o s i n g t h e f i r s t t i p f o r y o u r M e t c a l s y s t e m , t h e S T TC - 0 3 7 i s i d e a l . Sharp tip car tridges for soldering SMT components or fine wire applications (not for general through-hole tasks). Fo r l i m i t e d a c c e s s S M T r e w o r k . Tip for soldering SMT components. The bend makes it much easier to work on small circuits and PLCCs. An extended length fine tip for sur face mount or fine wire applications (not for general through-hole tasks). F o r L e a d F r e e S T T C Po w e r t i p e n h a n c e m e n t s , p l e a s e s e e p a g e 2 0 . 500 SERIES X=5 600 SERIES X=0 700 SERIES X=1 800 SERIES X=8, WHEN FOLLOWED BY AN * page 07 MX Tips .30" 7.6mm .20" 5.0mm .45" 11.4mm .20" 5.0mm .34" 8.6mm .12" 3.0mm .12" .19" 4.8mm 3.0mm .39" 9.9mm 2.5mm .43" 10.9mm 1.78mm .63" 16.0mm .07" 1.78mm .39" 9.9mm .07" 1.78mm .47" 11.9mm .06" 1.5mm .05" L arge Chisel .20” (5.0mm) S T T C -X 0 3 * Chisel 90° .12” (3.0mm) .86" 21.8mm 08 .07" .39" 9.9mm 1.78mm Conical Sharp .02” (0.5mm) S T T C -X 1 2 .17" .08" 4.3mm Conical .08” (2.03mm) 2.03mm .18" 4.6mm .02" 0.5mm .19" .02" 4.8mm Chisel 90° .07” (1.78mm) 0.5mm S T T C -X 4 2 .016" 0.4mm .31" 7.9mm S T T C -X 9 9 .19" 4.7mm Chisel Bent 30° .06” (1.5mm) .08" 2.03mm S T T C -X 1 6 Conical .02” (0.5mm) S T T C -X 2 6 Sharp Bent 30° .016” (0.4mm) S T T C -X 1 4 Bevel 45º .08” (2.03mm) S T T C -X 3 5 30° .07" .39" 9.9mm 1.78mm Bevel 30° .07” (1.78mm) S T T C -X 4 7 60° .07" 1.78mm .56" 14.2mm .46" 11.7mm .07" 1.78mm Conical .02” (0.5mm) Sharp Bent 30º .02” (0.5mm) .57" 14.5mm Chisel Bent 30º .07” (1.78mm) S T T C -X 1 1 S T T C -X 4 4 .02" 0.5mm S T T C -X 9 8 Conical Sharp .07” (1.78mm) S T T C -X 4 3 0.5mm S T T C -X 0 4 S T T C -X 3 2 Conical Sharp .04” (1.0mm) .60" 15.2mm .02" Chisel 90° .10” (2.5mm) Conical Grooved .08” (2.0mm) .70" 17.8mm S T T C -X 3 1 1.0mm S T T C -X 8 3 .08" 2.0mm Conical Sharp .04” (1.0mm) .39" 9.9mm .04" S T T C -X 3 3 S T T C -X 4 1 S T T C -X 0 1 1.0mm Chisel 90º .12” (3.0mm) Long Reach Chisel 60° .07” (1.78mm) Conical Sharp .07” (1.78mm) .53" 13.5mm .04" S T T C -X 1 3 Chisel 30° .05” (1.3mm) 1.3mm page S T T C -X 6 5 S T T C -X 0 2 .48" 12.2mm .07" 1.78mm Long Reach Chisel 12° .15” (3.8mm) .15" 3.8mm .07" Extra L arge Chisel .20” (5.0mm) S T T C -X 2 0 .85" 21.6mm .10" S T T C -X 1 7 * O T H E R S TA N D A R D T I P C A R T R I D G E S 30° Bevel 60° .07” (1.78mm) S T T C -X 0 5 Bevel 30° .07” (1.78mm) .17" 4.3mm .05" 1.3mm S T T C -X 1 5 Bevel 30° .05” (1.3mm) O T H E R S TA N D A R D T I P C A R T R I D G E S S T T C -X 4 6 1.0mm 30° .02" S T T C -X 2 4 Bevel 30° .04” (1.0mm) 30° .36" 9.1mm 1.0mm .14" 3.6mm 500 SERIES X=5 S T T C -X 7 0 Heat Staking .19” (4.8mm) .02" 0.5mm .19" 4.8mm S T T C -X 9 7 .21" 5.3mm .19" 4.8mm .04” (1.0mm) .56" 14.2mm .51mm .04" Long Reach Bevel 60º 60° .04" MX Tips Groved Semi-Rigid Coax 600 SERIES X=0 700 SERIES X=1 800 SERIES X=8, WHEN FOLLOWED BY AN * SRTC ROBOTIC TIP C ARTRIDGES For us e wi th robo t ic ap p licat io ns and M X- R M 5 E or MX- RM8 E h a n d l e s o n l y. S i m i l a r t o S T TC t i p c a r t ri d g e s , h owever, SRTC Ro b o t ic Tip C ar t r id g e s hav e a sh a f t l e n g t h o f 3 . 1 5 ” ( 8 0 m m ) a n d , t h e re fo re , a re n o t compati bl e wi th the M X- R M 3 E hand le . S R T C -X 1 7 * .30" 7.6mm Extra L arge Chisel .20” (5.0mm) .20" 5.0mm .12" Chisel 90º .12” (3.0mm) 3.0mm .06" Chisel 30º .10” (2.5mm) 2.5mm 600 SERIES X=6 700 SERIES X=7 .39" 9.9mm S R T C -X 3 8 .36" 9.1mm S R T C -X 2 5 Chisel 30º .06” (1.5mm) 1.5mm S R T C -X 3 6 .39" 9.9mm .10" Chisel 30º .07” (1.78mm) 1.78mm S R T C -X 1 3 .19" 4.8mm S R T C -X 3 7 .39" 9.9mm .07" .04" Chisel 30º .04” (1.0mm) 1.0mm 800 SERIES X=8, WHEN FOLLOWED BY AN * PTTB BONDING TIP CARTRIDGES For us e i n l ow te mp e r at ur e p last ic b o nd ing ap p l i c a t i o n s , t h e s e a l u m i n i u m t i p s c a n b e u s e d w i t h a l l a vai l abl e MX hand le s. 4.83mm 11.43mm .19" .45" 2.0mm .19" 4.8mm .03" .76mm .08" .07" 11.43mm .45" .09" 2.3mm 1.8mm PTTB-501 Bonding Tip PTTB-502 Bonding Tip PTTB-503 11.43mm 4.8mm .19" Bonding Tip .45" .08" 2.0mm 12.7mm .08" page PTTB-504 8.4mm .33" .50" 2.0mm .25" 6.4mm Bonding Tip 09 MX Tips STDC D e s o l de r i n g S y s t e m Ti p C a r t r i d g e s Depend ing on available acc es s , c h oos e on e of tw o d es ol d eri ng ti p c ar tri d g e c onf i gu r a t i o n s : stand ar d ST DC or lo ng r each STD C . Li ke al l M etc al ti p c ar tri d g es , S TD C c hang eover takes j u s t a fe w second s. When d esold er ing th rou g h - hol e c om p on en ts , on th erm al l y d em an d i n g PC B s , al w a y s u s e the co r r ect g eometr y fo r the t as k. Thi s m ay m ean c h oos i ng an 8 0 0 s eri es (h i g h tem p eratu r e ) t i p . STANDARD TIP CARTRIDGES DIAMETERS IN INCHES (mm) Part No. A STDC-X 02 STDC-X 03 STDC-X 04 STDC-X 05 STDC-X 06 STDC-X 07 .025 .030 .040 .050 .060 .095 600 SERIES X=0 (0.64) (0.76) (1.02) (1.27) (1.52) (2.41) 700 SERIES X=1 B .055 .066 .070 .080 .090 .125 (1.40) (1.68) (1.78) (2.03) (2.29) (3.18) Standard B Long Reach A 0.400" 800 SERIES X=8 LONG REACH TIP CARTRIDGES Part No. A STDC-X 03L STDC-X 04L STDC-X 05L .030 (0.76) .040 (1.02) .050 (1.27) TATC 700 SERIES X=7 B .066 (1.68) .070 (1.79) .080 (2.03) 800 SERIES X=8 Ta l o n Ti p C a r t r i d g e s ® Desig ned for the r emo val o f al l d i s c rete and S O s ym m etri c al c om p onen ts . TATC ti p c ar tr i d g e s fo r Talo n ® hand - pieces ar e always s ol d i n p ai rs . D ue to i ts s h ap e and d es i g n , b y s i m p l y rota t i n g t h e Talo n ® , a sing le TATC car tr id g e c an rem ove a 2 8 p i n S O I C , a tan tal u m or an 0 6 0 3 c h i p c a p a c i t o r witho ut chang ing tips. Metcal ’ s n ew Vi p er Ti p i s s h ow n i n the m ai n p h otog rap h b el ow. page 10 Part No. Description TATC-X01 TATC-X02 TATC-X03 TATC-X04 TATC-X05 TATC-X06 TATC-X08 Fine Point Tip .20” (5.08mm) Blades Tip .25” (6.35mm) Blades Tip .62” (15.75mm) Blades Tip .81” (20.57mm) TSOP 32 Tip Blades Tip 1.1” (27.94mm) Angled Viper Tip .05” (1.27mm) 500 SERIES X=5 600 SERIES X=6 SMTC S M T R e w o r k Ti p C a r t r i d g e s MX Tips D e signe d f or re wor k ing SMT co mponents, SMTC ti p c ar tri d g es d o i t al l – as s em b l y, rem oval and c l e a ning. The SMTC r ang e includ es slot, tunn el an d q uad ti p c ar tri d g es . Th e S M TC rang e al s o i n clude s hoof t ip s fo r d r ag sold er ing , blad e tips to rem ove res i d u al s ol d er f rom p ad s , an d kni f e ti p s fo r multi-le ad sold er ing o f PLC C s in tig ht places . P l ea se not e : S MTC so ld er ing tip car tr id g es ar e f or us e w i th th e M X- R M 3 E s ol d eri ng / rew ork hand p i ece s f or STS S/M X sy stems only. T hey canno t b e us ed w i th S P s ys tem s , Tal on ® h and - p i ec es or d esolde r hand-pieces. B D SLOT TIP CARTRIDGES A SMT TYPE A Chip 0805 Chip 1206, 1210 Chip 1808, 1812 Chip, Box A (EIA SOPM-3224) Chip, Box B (EIA SOPM-3528) Melf, Box B (EIA SOPM-4532) Chip, Box C (EIA SOPM-6032) Chip, Box D (EIA SOPM-7246) SOT-23 SOT-89 Chip 0402, 0603, 0805 (angled) Chip 0402, 0603 500 SERIES X=5 .090 .140 .190 .135 .150 .190 .250 .300 .068 .110 .080 .070 600 SERIES X=0 DIMENSIONS IN INCHES (mm) B D (2.29) (3.56) (4.83) (3.43) (3.81) (4.83) (6.35) (7.62) (1.73) (2.80) (2.03) (1.78) .050 .060 .080 .080 .095 .110 .095 .100 .100 .250 .050 .040 (1.27) (1.52) (2.03) (2.03) (2.41) (2.79) (2.41) (2.54) (2.54) (6.35) (1.27) (1.02) 700 SERIES X=1 .070 .070 .075 .120 .100 .160 .130 .140 .050 .080 .060 .040 (1.79) (1.79) (1.91) (3.05) (2.54) (4.06) (3.30) (3.56) (1.27) (2.03) (1.52) (1.02) Part No. SMTC-X 01 SMTC-X 02 SMTC-X 03 SMTC-X 35 SMTC-X 32 SMTC-X 36 SMTC-X 33* SMTC-X 34* SMTC-X 05 SMTC-X 08 SMTC-X88 SMTC-X96 * = N O T A VA I L A B L E F O R 5 0 0 S E R I E S page 11 B D MX Tips A A2 TUNNEL TIP CARTRIDGES FOR DUAL IN-LINE PACKAGES SMT TYPE DIMENSIONS IN INCHES (mm) A B A2 DPAC SO-8 SO-16 SO-8 SOIC-8 SOIC-14,-16 SOIC-14 SOIC-24 (Mini flat pack) SOIC-16 (Wide) SOIC-20 SOIC-24 SOIC-28, SOL-34 SOIC-32 SOJ-28, SOM-36 SOJ-32, 34 SOJ-40, SOM-32 SOJ-42 SOMC-14,-16, DB-20 SOP-20 SOP-28 SOP-40 SOP-44 TSOP-28 TSOP-40 TSOP-56 TSOP-32 .335 .320 .330 .335 .200 .200 .204 .280 .320 .375 .375 .375 .520 .315 .315 .410 .410 .270 .270 .420 .460 .510 .470 .730 .730 .730 (8.51) (8.13) (8.38) (8.51) (5.08) (5.08) (5.18) (7.11) (8.13) (9.53) (9.53) (9.53) (13.21) (8.00) (8.00) (10.41) (10.41) (6.86) (6.86) (10.67) (11.68) (12.95) (11.94) (18.54) (18.54) (18.54) .335 .380 .330 .335 .200 .200 .204 .280 .320 .375 .375 .375 .520 .340 .340 .450 .450 .270 .270 .420 .510 .565 .505 .760 .760 .760 600 SERIES X=0 700 SERIES X=1 * * = N O T A VA I L A B L E F O R 7 0 0 S E R I E S (8.51) (9.65) (8.38) (8.51) (5.08 (5.08) (5.18) (7.11) (8.13) (9.53) (9.53) (9.53) (13.21) (8.64) (8.64) (11.43) (11.43) (6.86) (6.86) (10.67) (12.95) (14.35) (12.83) (19.30) (19.30) (19.30) .250 .750 .475 .665 .170 .400 .350 .620 .470 .520 .620 .720 .805 .740 .840 1.020 1.070 .440 .285 .720 1.000 1.070 .320 .400 .556 .320 (6.35) (19.05) (12.07) (16.90) (4.32) (10.16) (8.89) (15.75) (11.94) (13.21) (15.75) (18.29) (20.45) (18.80) (21.34) (25.91) (27.18) (11.18) (7.24) (18.29) (25.4) (27.18) (8.13) (10.16) (14.12) (8.13) .200 .240 .230 .250 .090 .090 .100 .125 .270 .125 .125 .125 .170 .074 .125 .075 .125 .090 .100 .125 .125 .105 .065 .120 .120 .120 D Part No. (5.08) (6.10) (5.84) (6.35) (2.29) (2.29) (2.54) (3.18) (6.86) (3.18) (3.18) (3.18) (4.32) (1.88) (3.18) (1.91) (3.18) (2.29) (2.54) (3.18) (3.18) (2.67) (1.65) (3.05) (3.05) (3.05) SMTC-X 47 SMTC-X 107 SMTC-X 46* SMTC-X 68** SMTC-X 04 SMTC-X 06 SMTC-X 142 SMTC-X 77 SMTC-X 124 SMTC-X 10 SMTC-X 09 SMTC-X 07 SMTC-X 42 SMTC-X 26 SMTC-X 140 SMTC-X 40 SMTC-X 148 SMTC-X 20 SMTC-X 138 SMTC-X 39 SMTC-X 134* SMTC-X 83 SMTC-X 95 SMTC-X 154 SMTC-X 162 SMTC-X84** * = N O T A VA I L A B L E F O R 6 0 0 S E R I E S B D B2 A A2 QUAD TIP CARTRIDGES FOR PLCC SMT TYPE page 12 PLCC PLCC PLCC PLCC PLCC PLCC PLCC PLCC PLCC PLCC PLCC 18 20 28 32 28 44 68 68 dual• 84 dual• 52 84 A2 .300 .360 .370 .450 .455 .660 .960 .960 1.165 .760 1.165 (7.62) (9.14) (9.40) (11.43) (11.56) (16.76) (24.38) (24.38) (29.59) (19.30) (29.59) A .330 .400 .410 .500 .500 .700 .995 .995 1.195 .800 1.195 600 SERIES X=0 700 SERIES X=1 * = N O T A VA I L A B L E F O R 6 0 0 S E R I E S B2 (8.38) (10.16) (10.41) (12.70) (12.70) (17.78) (25.27) (25.27) (30.35) (20.32) (30.35) .500 .360 .570 .550 .455 .660 .960 .960 1.165 .760 1.165 (12.70) (9.14) (14.48) (13.97) (11.58) (16.76) (24.38) (24.38) (29.59) (19.30) (29.59) B .530 .400 .610 .600 .500 .700 .995 .995 1.195 .800 1.195 (13.46) (10.16) (15.49) (15.24) (12.70) (17.78) (25.27) (25.27) (30.35) (20.32) (30.35) .150 .150 .150 .150 .150 .150 .220 .220 .220 .150 .220 D Part No. (3.81) (3.81) (3.81) (3.81) (3.81) (3.81) (5.59) (5.59) (5.59) (3.81) (5.59) SMTC-X 11 SMTC-X 12 SMTC-X 103 SMTC-X 16 SMTC-X 13 SMTC-X 14 SMTC-X 18* SMTC-X 28 SMTC-X 29 SMTC-X 17* SMTC-X 19* FOR ALL QUADS USE 700 SERIES TIP C ARTRIDGES Please note: •Dual tip cartridges require two power supply units and two hand-pieces. A Dual Hand-Piece Support (MX-DHS) is also recommended. B D B2 MX Tips A A2 QUAD TIP CARTRIDGES FOR QFP SMT TYPE DIMENSIONS IN INCHES (mm) A B B2 A2 SQFP 48 (EIAJ) SQFP 64 (EIAJ) TQFP 44 TQFP 80 QFP 48 VQFP 100 (EIAJ) QFP 128 (3.2 mm fp) QFP 44 QFP 100 (rectangular) QFP 64, 80 QFP 100 QFP 144 QFP 132 QFP 100 (square) QFP 208 DUAL• QFP 120,160 DUAL• PQFP 240 DUAL• QFP 304 DUAL• .330 .440 .440 .485 .550 .570 .620 .635 .650 .675 .805 .805 .985 1.040 1.125 1.165 1.290 1.600 (8.38) (11.18) (11.18) (12.32) (13.97) (14.48) (15.75) (16.13) (16.51) (17.15) (20.45) (20.45) (25.02) (26.42) (28.58) (29.59) (32.77) (40.64) .330 .440 .480 .525 .550 .610 .620 .635 .650 .675 .805 .840 1.020 1.040 1.770 1.200 1.330 1.650 600 SERIES X=0 700 SERIES X=1 *= NOT RECOMMENDED FOR 600 SERIES (8.38) (11.18) (12.19) (13.34) (13.97) (15.49) (15.75) (16.13) (16.51) (17.15) (20.45) (21.34) (25.91) (26.42) (44.96) (30.48) (33.78) (41.91) .330 .440 .480 .485 .550 .570 .860 .635 .885 .910 .805 .805 .985 1.040 1.125 1.165 1.290 1.650 (8.38) (11.18) (12.19) (12.32) (13.97) (14.48) (21.84) (16.13) (22.48) (23.11) (20.45) (20.45) (25.02) (26.42) (28.58) (29.59) (32.77) (41.91) .330 .440 .520 .525 .550 .610 .860 .635 .885 .910 .805 .840 1.020 1.040 1.170 1.200 1.330 1.600 (8.38) (11.18) (13.21) (13.34) (13.97) (15.49) (21.84) (16.13) (22.48) (23.11) (20.45) (21.34) (25.91) (26.42) (44.96) (30.48) (33.78) (40.64) D Part No. (2.54) (2.54) (2.79) (2.79) (3.30) (2.79) (3.30) (3.30) (3.30) (3.30) (4.83) (1.91) (3.18) (3.30) (2.90) (3.05) (2.79) (5.08) SMTC-X 121 SMTC-X 120 SMTC-X 159 SMTC-X 132 SMTC-X 115 SMTC-X 118 SMTC-X 133 SMTC-X 21 SMTC-X 43 SMTC-X 15 SMTC-X 45* SMTC-X 122 SMTC-X 86 SMTC-X 44* SMTC-X 81 SMTC-X 48 SMTC-X 125 SMTC-X 158** .100 .100 .110 .110 .130 .110 .130 .130 .130 .130 .190 .075 .125 .130 .114 .120 .110 .200 FOR ALL QUADS USE 700 SERIES TIP C ARTRIDGES **= NOT AVAILABLE FOR 600 SERIES Please Note: •Dual tip cartridges require two power supply units and two hand-pieces. A Dual Hand-Piece Support (MX-DHS) is also recommended. B D A SOCKET TIP CARTRIDGES (TIP INSIDE SOCKET) SMD COMPONENT A PLCC-20 SOCKET PLCC-32 SOCKET PLCC-84 SOCKET DUAL• 600 SERIES X=0 .360 (9.14) .456 (11.58) 1.160 (40.64) 700 SERIES X=1 B .360 (9.14) .556 (14.12) 1.160 (40.64) D .115 (2.91) .120 (3.05) .115 (2.91) Part No. SMTC-X144 SMTC-X109 SMTC-X145 Recommended Part No. SMTC-1144 SMTC-1109 SMTC-1145 FOR ALL QUADS USE 700 SERIES TIP C ARTRIDGES Please Note: •Dual tip cartridges require two power supply units and two hand-pieces. A Dual Hand-Piece Support (MX-DHS) is also recommended. page 13 S p ec i a l i t y S p e c i a l i t y Ti p C a r t r i d g e s MX Tips BL ADE TIP CARTRIDGES SMTC-X110** SMTC-X62 1.55” ( 39.37mm) 0.870” (22.10mm) Long Blade Dual Heater Quad 500 SERIES X=5 SMTC-X61 Blade 600 SERIES X=0 SMTC-X60 Blade 0.620” (15.75mm) Long 700 SERIES X=1 Blade 0.410” (10.41mm) Long 800 SERIES X=8 * * = N O T A VA I L A B L E F O R 5 0 0 O R 8 0 0 S E R I E S HOOF AND KNIFE TIP C ARTRIDGES FOR DRAG SOLDERING .70" 17.78mm .13" 3.3mm SMTC-X147* .12" Hoof 60° SMTC-X167** .06" 30° 1.52mm 3.05mm .65" 16.51mm Mini-Hoof SMTC-X170* 60° .60" 15.24mm 45° .19" 4.83mm .08" 2.03mm .65" 16.51mm .08" page 2.03mm SMTC-X169** 60° .60" 15.24mm .19" 4.83mm Long Reach Hoof .23" 5.84mm 14 500 SERIES X=5 45° 600 SERIES X=0 * = N O T A VA I L A B L E F O R 8 0 0 S E R I E S 700 SERIES X=1 .65" 16.51mm 800 SERIES X=8 Long Reach Hoof SMTC-X161* Knife (Tinned Area, .08” 2.03mm) SMTC-X173 Knife (Increased Tinned Area, .23” 5.84mm) * * = N O T A VA I L A B L E F O R 5 0 0 O R 8 0 0 S E R I E S OTHER SPECIALITY TIP CARTRIDGES .08" 2.03mm .03" .76mm 1.18" 29.97mm .19" 4.83mm .13" 3.3mm .19" 4.83mm .19" 4.83mm .14" 3.56mm .09" 2.89mm SMTC-X98** SMT Connector 28 Pin .08" 2.03mm .425" sq. 10.80mm sq. SMTC-X136** Hot Plate .425” sq. (10.8mm sq.) MX-Tips SMTC-X100 Micro XMT Small Package Co-Axial Tip Microfi n e 500 SERIES X=5 600 SERIES X=0 700 SERIES X=1 * * = N O T A VA I L A B L E F O R 5 0 0 O R 8 0 0 S E R I E S 800 SERIES X=8 M ic r o f i n e R e w o r k Ti p C a r t r i d g e s T he Mic rof ine re wo r k tip car tr id g e ser ies is d es i g ned f or rew orki ng 0 2 0 1 and 0 4 0 2 or m i c rof i n e c omp one nt s in t ight spaces with the help of a m i c ros c op e. Thi s s eri es i nc l u d es ti p s th at c an b e u s ed t o re mov e 0402 and 0201 co mponents fr om the top s i d e ap p roac h or c an al s o b e us ed f or m ul ti - l ead d rag solde ring on micr o PLC C and QFP componen ts w i th ac c es s p rob l em s . D ep end i n g on your a pp lic ation, one of these tips will meet y our mic ro c om p on en t rew ork n eed s . S M T C -X 1 7 1 .03" .76mm 30° 0.65" 16.51mm Use to remove 0201 and 0402 components from a "topside" angle. This design increases microscope viewing when reworking/removing micro chip capacitors/components. S M T C -X 1 7 2 .02" .51mm 30° .60" 15.24mm S M T C -X 1 7 4 60° .045" 1.14mm .65" 16.51mm Long reach micro hoof tip designed with a smaller sur face area than the mini-hoof for optimal drag soldering of components in tight spots. S M T C -X 1 7 5 60° .035" .89mm Designed for fine drag soldering and point-to-point soldering. This tip increases access between components and allows for lead to lead or solder bridge clean-up. .45" 11.43mm Micro-hoof tip designed with a smaller sur face area than the minihoof for drag soldering of small/micro leaded components. S T T C -X 9 0 .01" .25mm .52" 13.2mm 500 SERIES X=5 Microfine tip designed for soldering and touch-up of micro components such as 0201s and 0402s. 600 SERIES X=0 700 SERIES X=1 800 SERIES X=8 page 15 MX-50 0 A c c e s s o r i e s & S p a r e Pa r t s MX-500 HAND-PIECES AND CORDS A Part No. D B A B C D E F E C F MX-RM3E MX-RM6E MX-TALON MX-DS1 MX-RM8E MX-DAH4 MX-RM5E Description ESD Solder Handle W/CP2 for MX-500 Systems ESD Long Reach Solder Handle W/CP2 for MX-500 Talon® Hand-Piece with Cord Desolder Hand-Piece DS1 Desolder Cord ESD Air Hose, standard with fitting Standard Robotic Cable, 1-piece, 6’ (1.83m)** W O R K S TA N D I T E M S H G I G H I J J MX-WS5 MX-WS4 MX-WSC5 MX-WSC4 AC-YS1-P AC-YS3-P DS1/Talon® Workstand with YS3 Sponge MX Workstand with YS3 Sponge Talon® Cradle MX-RM3E / 6E Cradle WS1 Sponge (1.7” x 2.7” x 1.0”) (Pack of 50)** MX, SP & DP Workstand Sponge (Pack of 50)** MISCELL ANEOUS ACCESSORIES K M L N O page 16 P K L M N O P AC-TSTAND AC-CP2 AC-BRUSH-P MX-DHS STSS-TEMPLATE AC-TCASE MX-FX2 Tip Stand Cartridge Removal Pad Soft Brass Brush Cleaner (Pack of 6) Dual Handle Support (use with dual heater SMTCs) SMTC Tip Selection Template Tip Case for STTC/SSC (holds 10 tips)* Fume Extraction Tube and Clamp** * Tips not included ** Not shown DESOLDERING ACCESSORIES Q Q R R S T U V W X Y T U V W X Y S MX-DCF1 MX-DCF1L MX-DCF1F MX-DAR1 AC-TC-P AC-CB1-P AC-CB2-P MX-DVC1 MX-DSL1 MX-DSL2 MX-DSB MX-DLA DS1 Filter Pack: 15 chamber liners, 6 fume filters DS1 Chamber Liners (Pack of 40)** DS1 Fume Filters (Pack of 20)** Air Regulator and Filter with Fittings Desolder Tip Cleaner (Pack of 12) Desolder Chamber Cleaning Brush (Pack of 25) Desolder Tube Cleaning Brush (Pack of 6) Venturi Cartridge for Desolder Gun DS1 Chamber Seal DS1 Cartridge Seal Desolder Gun Swivel Bushing Desolder Gun Latch Adjustment (Pack of 10)* MX-500 * Not shown Z FF HH AA BB CC DESOLDERING MAINTENANCE KIT DD EE GG II JJ KK MX-DMK1 DS1 Maintenance Kit INCLUDES Z AA BB MX-DSB CC DD MX-DLA EE FF GG MX-DSL2 HH II JJ MX-DSL1 KK MX-DUC Long Phillips Screws (Pack of 2)** Short Phillips Screws (Pack of 4)** Desolder Gun Swivel Bushing Hex Screws (Pack of 2)** Desolder Gun Latch Adjustment (Pack of 10) Large Springs (Pack of 2)** Nylon Screws (Pack of 2)** DS1 Cartridge Seal (Pack of 2) Hinge Pins (Pack of 4)** O-Rings (Pack of 2)** DS1 Chamber Seal (Pack of 2) Small Springs (Pack of 6)** DS1 Upper Chamber (Type II Desolder Tool only)* * Not shown ** Not sold separately OTHER SYSTEM COMPONENTS POWER SUPPLY AND POWER METER MX-500P-11 MX-500P-21 MX-NPM Two Port 100/120 VAC Power Supply Two Port 220/240 VAC Power Supply Net Power Meter page 17 SP200 SP 2 0 0 SP200 Soldering System Economical Soldering System Cuts Costs, Not Corners T he SP200 So ld er ing Sy stem is the m os t c os t- ef f ec ti ve and eas i es t to u s e c om p ac t s ol d eri n g s y s t e m available to d ay For flawless sold er ing , technician s need onl y s el ec t th e c orrec t ti p c ar tri d g e, i n s er t i t i n to th e h a n d piece and switch o n. As the uni t w orks at a l ow er tem p eratu re th an a c on ven ti on al i ron an d r e q u i r e s no calibr ation, o per ato r s always ap p l y the c orrec t l evel of therm al en erg y n eed ed to p rod uc e s o l d e r jo ints of the hig hest q uality wi th out ri s ki ng c om p on en t or PC B d am ag e. In ad d itio n, the sy stem’s d esign i s extrem el y rel i ab l e, w i th ver y f ew p ar ts that ever n eed re p a i r i n g , ensur ing that the SP200 So ld er i n g S ys tem i s p rac ti c al l y m ai ntenanc e- f ree. Metcal’s SP200 So ld er ing Sy stem , f or throug h - hol e s ol d eri n g an d S M T tou c h - up , i s d es i g n e d t o per fectly co mplement o ur MX- 50 0 S ol d eri n g , D es ol d eri ng & R ew ork S ys tem . SP200 SOLDERING SYSTEM System Includes Power Supply With Power Cord*, Hand-Piece With Cord, Workstand With Sponge And Cartridge Removal Pad Part No. Description SP200-11 SP200-21 115 VAC Soldering System 220/240 VAC Soldering System A C C E S S O R I E S & S PA R E PA R T S page 18 SP-PW1-10 SP-PW1-20 AC-CP2 AC-YS3-P AC-BRUSH-P AC-TCASE AC-TSTAND SP-HC1 SP-OR SP-WSK1 SP-CRADLE *Tips not included Power Supply 115 VAC with Power Cord Power Supply 220/240 VAC with Power Cord Cartridge Removal Pad Workstand Sponge (Pack of 50) Soft Brass Brush Cleaner (Pack of 6) Tip Case (holds 10 tips)* Tip Stand ESD Solder Handle W/CP2 for SP200 Systems O-Ring Replacement Kit SP Workstand with YS3 Sponge Universal Cradle T i p C a r t r i d g e s Fo r S o l d e r i n g A p p l i c a t i o n s The SP200 S olde ring Sy stem ’ s t ip car t r id g e s ar e d e s i g n e d t o s u i t a w i d e ra n g e o f s o l d e ri n g a p p l i c a t i o n s . Fo r opti mum perfo r mance , o p e r at o r s sho uld se le c t t h e t i p t h a t a l l o w s m a x i m u m c o n t a c t w i t h t h e w o rk SP200 su rface. We s ugges t t hat y o u st ar t w it h a 6 0 0 se r ies t i p c a r t ri d g e . SP200 SOLDER TIP CARTRIDGES S S C -X 1 7 A .21" 5.3mm .40" 10mm .30" 7.6mm .13" 3.3mm Extra L arge Chisel .21” (5.3mm) 0.51mm S S C -X 1 3 A Chisel 90º .13” (3.3mm) 3.0mm .65" 16.5mm .39" 9.9mm .10" 2.5mm .63" 16mm .07" 1.78mm 1.78mm 1.78mm .65" 16.5mm .40" 9.9mm .07" 1.78mm .06" .40" 10mm 1.5mm .43" 11mm .04" 1.0mm 1.4mm .590" 15mm .04" .60" 15.2mm 1.0mm 1.0mm S S C -X 3 6 A .73" 18.5mm S S C -X 4 2 A Long Chisel .07” (1.78mm) S S C -X 3 7 A Chisel 30º .07” (1.78mm) S S C -X 3 8 A Chisel 30º .06” (1.5mm) S S C -X 2 5 A Chisel 30º .04” (1.0mm) Conical Sharp .055” (1.4mm) S S C -X 0 1 A Conical Sharp .04” (1.0mm) 0.51mm .45" 11.4mm .56" 14.2mm .75" 19mm .016" 0.4mm .70" 17.8mm .05" 1.27mm .64" 16.25mm .02" 0.5mm .18"45º 4.5mm .70" 17.8mm 2.3mm .64" 16.25mm .02" 0.5mm .18" 45º 4.5mm .24" 6.1mm 500 SERIES X=5 600 SERIES X=6 * = N O T A VA I L A B L E F O R 5 0 0 S E R I E S 700 SERIES X=7 S S C -X 7 2 A Conical Chisel .07” (1.78mm) S S C -X 7 1 A Conical Chisel .04” (1.0mm) Sharp Bent 30º .02” (0.51mm) Sharp Bent 30º .02” (0.51mm) S S C -X 4 7 A 60° .07" 1.78mm .016" Conical Sharp .02” (0.51mm) S S C -X 2 6 A .02" Long Reach Chisel 60º .07” (1.78mm) S S C -X 2 2 A S S C -X 5 4 A * .02" .51mm Chisel 30º .10” (2.5mm) S S C -X 7 4 A .055" .36" 9.1mm .04" Long Reach Chisel .12” (3.0mm) S S C -X 7 0 A .07" .39" 9.9mm .07" S S C -X 4 6 A .12" .45" 11.4mm .02" Bevel 60º .07” (1.78mm) S S C -X 4 5 A Bevel 60º .016” (0.4mm) S S C -X 6 7 A Drag Soldering Tip (Mini-Hoof) S S C -X 6 1 A Drag Soldering Tip (Knife) S S C -X 3 9 A Drag Soldering Tip (Hoof) S S C -X 7 3 A Drag Soldering Tip (Increased T i n n e d Area, . 2 4 ” 6 . 1 m m ) page 19 Lead Free Lead Free Upgrades To help you convert your current lines to lead-free, we have released a range of product enhancements for your existing MX-500 and SP200 Soldering Systems as you make the transition to lead-free soldering. Wo r k s t a n d U p g r a d e a n d I d e n t i f i c a t i o n K i t s The new Auto - sleep Wo r k stand s hel p i n c reas e ti p l i f e b y al l ow i n g the ti p c ar tri d g e to i d l e at a l o w e r t e mper atur e, ther eby r ed ucing o xi d ati on . The Au to - s l eep Works tand s are al s o avai l ab l e w i th gr e e n t i p c rad le inser ts to easily id entif y l ead - f ree s tati ons . I n ad d i ti on, g reen b and s th at c l i p o n t o t i p c ar tr id g es, id entif y ing them as bei ng u s ed f or l ead - f ree p roc es s es , are avai l ab l e. Part No. Description PS-WSAS PS-WSAS-G MFR-WSAS MFR-WSAS-G Auto-sleep Workstand for SP200 Soldering Systems Auto-sleep Workstand for SP200 Soldering Systems with Green Cradle Auto-sleep Workstand for MX-500 s Soldering Systems Auto-sleep Workstand for MX-500 Soldering Systems with Green Cradle AC-CK2 AC-CK3 Green Cartridge Identification Rings for STTC Cartridges (Pack 50) Green Cartridge Identification Rings for SSC Cartridges (Pack 50) Po w e r T i p E n h a n c e m e n t s A ll SSC Tip C ar tr id g es, fo r the SP2 0 0 S ol d eri n g S ys tem , have b een up g rad ed w i th a new, h i g h p o we r coi l assembly that d eliver s ad d ition al p ow er to d em and i n g s ol d er j oi nts , w i thout the need to i n c r e a s e te m per atur e (see pag e 19). A dd itionally, a new r ang e o f ST TC Ti p s f or th e M X- 5 0 0 S eri es w i th op ti m i z ed ti p g eom etri es h a s b e e n de veloped . T hese tips ar e speci al l y d es i g n ed to d el i ver heat m ore ef f i c i entl y f or c om m on h a n d solder ing applicatio ns. T he new STTC Ti p s are l i s ted b el ow 0.25" 6.5mm 0.04" 1.0mm 0.40" 0.24" 6.0mm 1.0mm page 20 0.24" 0.10" 6.0mm 2.5mm 0.24" 6.0mm 0.07" 1.8mm STTC -101P Conical Sharp .04” (1mm) STTC -125P Chisel 30º .04” (1mm) STTC -136P Chisel 30º .10” (2.5mm) STTC -137P Chisel 30º .07” (1.8mm) 0.34" 8.5mm 0.016" 0.4mm 0.25" 6.4mm 0.07" 1.78mm 45° 0.20" 5.0mm 0.52" 13.2mm STTC -145P Conical .016” (0.4mm) STTC -147P Bevel 60º .07” (1.78mm) STTC -1173P Knife .22” (5.0mm) N O T E T H AT T H E S E N E W T I P S A R E O N LY A VA I L A B L E W I T H T H E 7 0 0 S E R I E S H E AT E R . QX2 Q X 2 C onvectio n Rewo rk S y stem Convection Rework Made Easy QX2 The Q X2 Conv e ction Rewor k Sy stem combine s s op h i s ti c ated p roc es s c on trol an d w i d e- ran g i n g c ap a b ilit ie s wit h a user- fr iend ly, er g onomic d es i g n to s p eed and s i m p l i f y th e rew ork p roc es s . Wi th i t s c onst a nt te mper atur e and var iable power, th e Q X2 C onvec ti on R ew ork S ys tem m i ni m i z es th e ri s k o f t he rma l damag e, pr ovid ing a safe envir o nme n t f or d el i c ate c om p onen ts and s ub s trates . I n comp a rison w ith other convectio n sy stems, th e s i m p l i c i ty an d p ow er of thi s m ac h i n e i s c l ear S i mplif ie d push-button contr ols and ad vanced autom ati on red uc e th e need f or exten d ed op erator t raining while greatly r ed ucing the likelihoo d of hu m an error. O l d er c onvec ti on s ys tem s are d i f f i c u l t t o op e ra t e and req uir e extensive user tr aining . T hi s i s n ot the c as e w i th the Q X2 C on vec ti on R ew ork S y st e m. Ev e n it s initial set- up is a fast and easy p roc es s , req u i ri n g n o s p ec i al tool s . P le a se not e : The QX2 C onvectio n Rewor k Sy stem i s s how n b el ow al on g s i d e a M etc al BVX- 1 0 0 Fu m e E xtra c tion S yst e m which is available separ ately Pr e c i s e N o z z l e s I n c r e a s e F l e x i b i l i t y A wide ra nge of focused co nvection no zzles is avai l ab l e f or th e Q X2 C on vec ti on R ew ork S ys tem . The se dire c t he at pr ecisely wher e it is need ed. Wi th M etc al ’ s q ui c k- rel eas e s ys tem , thes e n oz z l es c an b e change d in second s, fo r unsur passed sp eed an d f l exi b i l i ty page 21 QX2 Streamlined Operation The QX2 C o nvection Rewor k Sy st em ’ s vac u u m p i c k- u p g en tl y rem oves c om p on en ts af ter re fl o w. The time o f each r emo val cy cle is s tored an d d i s p l ayed as a g u i d e to h el p op erators q ui c kl y es ta b l i s h a m inimum time for co mponent p l ac em ent. Th e s ys tem then au tom ati c al l y tu rn s of f the hea t t o min imise the r isk of ther mal sho c k to ad j ac ent c om p onen ts or to th e PC B i ts el f. An i n tegr a t e d under- boar d pr e- heater is also ava i l ab l e to p reven t th e w arp i n g of l arg e b oard s d u ri n g rew ork . page 22 O p er ato r s can fine- tune the po we r b y ad j us ti n g the ai rf l ow rate, b u t to m i ni m i s e th erm al s tres s , t h e system automatically sustains the h eater exh aus t tem p eratu re w h i l e m ai n tai n i n g a c on s i s tentl y l o w se t po int temper atur e. To acco mm od ate any p roc es s c h ang e, i nc l u d i n g th e us e of new s ol d e r i n g a lloy s, the manufactur ing eng ineer c an eas i l y rep rog ram th i s s et tem p eratu re. A d v a n c e d Pr o c e s s C o n t r o l The system’s digital controller clearly displays critical parameters during operation while its a utoma t e d f unctions r ed uce pr o cess var iabili ty. I ts exp and ed l evel of p roc es s c on trol p rovi d es QX2 s upe rior qua lit y o f o per ation and final pr od uct, w i th l es s s c rap and g reater throug h p u t. Remote Controller Functions T ime r : B y c ount i ng up d uri ng remov a l an d d o w n d u r i n g attac h m e n t, th e ti m e r r e m o v e s subjec t i v e g ues s work f rom t he rework p r o c e ss. Temp e r a t u r e D i s p l a y : D i s p l a y s t h e t e m p e r a t u r e o f t h e h e a t e r e x h a u s t o r t h e tempera t ure mea s ured b y a n a ux i l i a r y t h e r m o c o u pl e i n e i th e r ° F o r ° C. T h e h e ate r e x h au st tempera t ure i s p res et a t 662º F ( 350° C) an d m ay be r e se t by th e pr o c e ss e n g i n e e r to anywhere b et ween 482º F ( 250° C ) a nd 8 4 2 º F ( 4 5 0 ° C) by e n te r i n g an u n l o c k c o d e . A t t ach M o d e : Thi s mod e ref l ows a n e w c o m po n e n t to th e PCB . B y ad j u sti n g th e ti m e s tored i n Remov e mod e wi t h t he + - ke ys, yo u c an e n su r e an appr o pr i ate r e f l o w ti m e , whi c h ma y b e a d j us t ed on t he f l y i f d esi r e d . A i r f l o w S e l ect o r : The a i rf l ow s el ec t o r d e te r m i n e s th e r ate at w h i c h th e r m al e n e r g y i s trans f erred t o t he c omp onent . R emo v e Mode : Thi s mod e a c t i v a t es t h e v ac u u m pi c k -u p, w h i c h appl i e s a g e n tl e u pw ar d force t o t he c omp onent . W hen c omp on e n t l i f t o f f i s se n se d , th e h e ate r i s au to m ati c al l y turned of f S t a r t / S t o p B u t t o n : Pres s i ng t he S t a r t/ S to p bu tto n i n i ti ate s o r e n d s th e R e m o v e o r A ttac h c y c l e. In Remov e mod e, s t op p i n g th e c yc l e al so sh u ts o f f th e v ac u u m , to r e l e ase comp onent s a f t er l i f t of f page 23 QX2 Convection Rework Nozzles Metcal has a co mp r e he nsiv e r ang e o f n o z z l e s fo r t h e QX 2 C onvec ti on R ew ork S ys tem . Fo r n o n - s t a ndar d QX2 comp o ne nt s w e o f f e r a cust o m no zzl e p ro g ra m . P l e a s e c o n t a c t y o u r l o c a l Me t c a l re p re s e n t a t i ve fo r mo r e i nfor mat io n ab o ut cust o m no zzle s. S TA N D A R D N O Z Z L E R A N G E A B A B DIMENSIONS IN INCHES (mm) Part No. Component Types A NZ-D1113 NZ-D1116 NZ-D1420 NZ-D2109 NZ-D2113 Nozzle Nozzle Nozzle Nozzle Nozzle Dual Dual (for SOL 28) Dual Dual Dual 0.43 0.43 0.55 0.83 0.83 (11) (11) (14) (21) (21) 0.51 0.63 0.79 0.35 0.51 (13) (16) (20) (09) (13) NZ-Q11 NZ-Q13 NZ-Q1415 NZ-Q17 NZ-Q18 NZ-Q19 NZ-Q1925 NZ-Q22 NZ-Q23 NZ-Q27 NZ-Q28 NZ-Q32 NZ-Q33 NZ-Q35 NZ-Q38 NZ-Q43 Nozzle Nozzle Nozzle Nozzle Nozzle Nozzle Nozzle Nozzle Nozzle Nozzle Nozzle Nozzle Nozzle Nozzle Nozzle Nozzle Quad Quad Quad Quad Quad Quad Quad Quad Quad Quad Quad Quad Quad Quad Quad Quad 0.43 0.51 0.55 0.67 0.71 0.75 0.75 0.87 0.91 1.06 1.10 1.26 1.30 1.38 1.50 1.70 (11) (13) (14) (17) (18) (19) (19) (22) (23) (27) (28) (32) (33) (35) (38) (43) 0.43 0.51 0.60 0.67 0.71 0.75 0.98 0.87 0.91 1.06 1.10 1.26 1.30 1.38 1.50 1.70 (11) (13) (15) (17) (18) (19) (25) (22) (23) (27) (28) (32) (33) (35) (38) (43) (for PLCC 20) (for PLCC 28) (for QFP 80) (for PLCC 44) (for QFP 100) (for PLCC 68) (for PLCC 84, QFP 208) (for QFP 120/128/144/160) B Box Reflow Nozzles In ad d ition to our br o ad r ang e of s tan d ard n oz z l es , w e al s o of f er a ran g e of b ox ref l ow nozz l e s de signed for the r emo val of shield i ng c ans , c on n ec tors an d oth er s q uare c om p onen ts . B OX R E F L O W N O Z Z L E S A page 24 B Part No. Component Types NZ-B23 NZ-B27 NZ-B33 NZ-B35 NZ-B40 NZ-B44 Nozzle Nozzle Nozzle Nozzle Nozzle Nozzle Box Box Box Box Box Box INTERNAL DIMENSIONS IN INCHES (mm) A 0.91 1.06 1.30 1.38 1.57 1.73 (23) (27) (33) (35) (40) (44) B 0.91 1.06 1.30 1.38 1.57 1.73 (23) (27) (33) (35) (40) (44) Q X2 SYSTEMS QX2 C o n v e c tion Re work Sy stem QX2 QX2-S-11 115V Convection Rework System QX2-SBH-11 115V Convection Rework System with Board Holder QX2-SBP-11 115V Convection Rework System with Board Holder & Pre-Heater QX2-S-21 230V Convection Rework System QX2-SBH-21 230V Convection Rework System with Board Holder QX2-SBP-21 230V Convection Rework System with Board Holder & Pre-Heater T E C H N I C A L S P E C I F I C AT I O N S QX2-S-11 QX2-S-21 Heater 550 W 550 W Airflow 20-50 l/min 20-50 l/min Input Voltage Convection System Rated Current Source Temperature (Default Set Point) 90-132 VAC, 50/60 Hz 5 Amps 220-260 VAC, 50/60 Hz 2.5 Amps 662°F 350°C Heater 950 W 950 W Heating Surface 6” x 6” 152mm x 152mm 2” x 2” 50mm x 50mm Source Temperature Range Pre-Heater Rated Current Board Temperature Range Board Holder Minimum Board Size Maximum Board Size Weights 482°F - 842ºF 8.5 Amps 194°F - 248°F 14” x 18” Convection Rework System 18 lb Pre-Heater 6.4 lb Board Holder 250°C - 450°C 4.5 Amps 90°C - 120°C 360mm x 460mm 8.2 kg 5.5 lb 2.5 kg (Operating) 11.5” x 20.5” x 14.2” 292mm x 521mm x 361mm Board Holder 20.5” x 15.0” x 5.0” 521mm x 381mm x 127mm Outer Dimensions ( W x D x H ) Convection Rework System (Stored) Pre-Heater 11.5” x 16.8” x 21.0” 8.2” x 15.5” x 2.5” 115V CONVECTION REWORK SYSTEM INCLUDES: QX2-P-11 QX2-CT AC-WT AC-RP AC-CC1 AC-CC2 AC-VC Power Supply, 115V QX2 Controller Work Tray Nozzle Removal Pad QX2 Controller Cable Pre-Heater Control Cable Vacuum Cup Kit 2.9 kg 230V CONVECTION REWORK SYSTEM INCLUDES: 292mm x 427mm x 533mm 208mm x 394mm x 64mm QX2-P-21 QX2-CT AC-WT AC-RP AC-CC1 AC-CC2 AC-VC Power Supply 230V QX2 Controller Work Tray Nozzle Removal Pad QX2 Controller Cable Pre-Heater Control Cable Vacuum Cup Kit F E AT U R E S Vacuum Operator Component Removal Component Attachment Nozzle Attachment/Removal Other Self-contained Moveable controller with: •Start/Stop button •Airflow control •Time control •LCD display •Remove/attach control Automatic component lift off and heater shut off Manual, timer controlled Push on, quick-release Auxiliary thermocouple port for component temperature monitoring ACCESSORIES AC-BH AC-BP-11 AC-BP-21 AC-PH-11 AC-PH-21 AC-BS Board Holder Board Holder/Pre-Heater Kit 115V Board Holder/Pre-Heater Kit 230V Pre-Heater 115V Pre-Heater 230V Board Support page 25 Precision Systems for the Electronics Bench www.okinternational.com/soldering BRO-MET-06 © 2006 Del awar e Ca pit a l Forma t ion, I nc. A ll Right s Re se r ve d. D OV E R a n d t h e D ove r l ogo ar e r egi s ter ed tr ademar ks of De la wa re Ca pit a l Forma t ion, I nc., a wholly- owne d subsidia r y of Dove r Co r p o r a tio n.