Transcript
.
ky Powerful tank cleaning for small barrels and drums Alfa Laval GJ 7 Application The smallest rotary impingement tank cleaning device, the Alfa Laval GJ 7 easily fits through a 3.8 cm access hole. Capable of operating at both high and low pressures, this device delivers 2.27 kg. of cleaning force at .76 m. The Alfa Laval GJ 7 offers quick and easy cleaning of barrels, drums, and other small vessels in a wide variety of industries. The device is part of the world-renowned Gamajet range of high impact tank cleaning devices. Working principle The Gamajet range of high impact tank cleaning devices combine pressure and flow to create high impact cleaning jets. Cleaning occurs at the point at which the concentrated stream impacts the surface. It is this impact and the tangential force that radiates from that point which blasts contaminants from the surface, scouring the tank interior. In conjunction with this impact, the device is engineered to rotate in a precise, repeatable and reliable, 360° pattern. This full-coverage, global indexing pattern ensures the entire tank interior is cleaned, every time.
. TECHNICAL DATA
PHYSICAL DATA
Lubricant . . . . . . . . . . . . . . . . . . . Food grade Max. throw length . . . . . . . . . . . . . 2 - 2.5 m
Materials 1.4404 (316L), PTFE, EPDM (FKM and FFKM available)
Pressure Working pressure . . . . . . . . . . . . . . 3.5 - 83 bar Recommended pressure . . . . . . . . . 5.5 - 55 bar
Temperature Max. working temperature Max. ambient temperature
Cleaning Pattern
Weight . . . . . . . . . . . . . . . . . . . . . 6.8 kg. Connections Standard thread
. . . . . . . . 95°C . . . . . . . . 140°C
. . . . . . . . . . . . . . . ½” NPT, ½” BSP
Options Electronic rotation sensor to verify 3D coverage. Caution Do not use for gas evacuation or air dispersion. First Cycle
Full Pattern
The above drawings show the cleaning pattern achieved on a cylindrical horizontal vessel. The difference between the first cycle and the full pattern represents the number of additional cycles available to increase the density of the cleaning. . Certificate 2.1 material certificate
Disclaimer: Information in this product data leaflet is intended for general guidance purposes. Specific data for device selection and sizing is available upon request. Flow Rate
Impact Throw Length
cm.
m3/h USgpm 1.35
300.4
6 5.75
1.25
2-Nozzle: 2.03mm(.080") Stator: 5H
5.5
275.4
110
250.4
100
225.4
90
200.4
80
5.25 1.15 1.05 0.95
5
2-Nozzle: 1.9mm(.075") Stator: 4H
4.75 4.5
3.75 3.5
0.75 0.65 0.55
175.4
70
2-Nozzle: 1.78mm(.070") Stator: 4X
150.4
60
2-Nozzle: 1.78mm(.070") Stator: 4
125.4
50
100.4
40
75.4
30
50.4
20
25.4
10
4.25 4
0.85
3.25 3 2.75 2.5 2.25
0.45
2 0
100
0
5
10
200 15
300 20
400 25
500
30
35
600 40
700 45
55
rpm 4 10
Stator
15
300 20
400 25
500
30
35
600 40
700 45
50
800 psi 55
bar
min 6 4 4X
5H
4H
Stator
5.75
6.5 5 10
200 10
Inlet pressure - - - Wetting, — Impact cleaning Cleaning Time .7-.8 NOZ
MV
SV
100 5
bar
Cleaning Time .100 NOZ min 7
3-Nozzle: 2.54mm(.100") 2-Nozzle:1.78mm(.070") Stator: 4X 2-Nozzle:1.78mm(.070") Stator: 4
0
Inlet pressure
rpm 4
2-Nozzle: 2.54mm (.100")
0
800 psi
50
in. 120
5
5.5
6 5.25
6
5.5
12
5
6 12
4.75
7
7
4.5
8 15
8 15
9
9
10 24
2.5
4
16 3.75
3.5
3
4.5 4.25
4
20
5
3.25
2.54mm Nozzle (.100")
2.54mm (.100")
10 20
1.5 0.34
2 0.44
2.5 0.54
3 0.64
3.5 0.74
4 USgpm 0.84
m3/h
3.5 1.90mm (.075")
1.78mm (.070")
3 2 0.45
2.5
3
0.55
0.65
3.5 0.75
4 0.85
4.5 0.95
1.05
2.03mm Nozzle (.085") 5
5.5
USgpm
1.15
1.25
m3/h
Dimensions (mm)(in)
A 176
B 115
C 27
D 17
E 42
F 43
G 48
Standard Design The choice of nozzle diameters can optimize jet impact length and flow rate at the desired pressure. As standard documentation, the Alfa Laval GJ 7 can be supplied with a “Declaration of Conformity” for material specifications. TRAX simulation tool TRAX is a unique software that simulates how the Alfa Laval GJ 7 performs in a specific tank or vessel. The simulation gives information on wetting intensity, pattern mesh width and cleaning jet velocity. This information is used to determine the best location of the tank cleaning device and the correct combination of flow, time, and pressure to implement. A TRAX demo containing different cleaning simulations covering a variety of applications can be used as a reference and documentation for tank cleaning applications. The TRAX demo is free and available upon request. . Wetting Intensity
(US gallon/ft2)
0.06
2.5
0.07
2.9
0.08
3.4
0.09
3.9
0.11
4.5
0.13
5.3
0.15
6.1
0.17
7.1
0.20
8.3
0.24
9.6
0.27
11
0.32
13
0.37
15 TD 523-208
D1.8m, H2.8m, 2xØ2.03mm Time = 1.56 min.
D1.8m, H2.8m, 2xØ2.03mm Time = 6.25 min.
.
Alfa Laval reserves the right to change specifications without prior notification. ALFA LAVAL is a trademark registered and owned by Alfa Laval ESE03005EN 1015
How to contact Alfa Laval Contact details for all countries are continually updated on our website. Please visit www.alfalaval.com to access the information direct.
Corporate AB.
© Alfa Laval