Transcript
PRO 4 Slider Chassis HKHK-7505T
Congratulations! You now own a state of the art 1/10 scale oval race car. The Hyperdrive Pro 4 Slider has gone through months of testing by our factory drivers to insure that you get a car that has maximum performance and adjustability built in. In purchasing this kit you have not only helped the hobby and sport of Oval pan car racing by supporting your local hobby shop, but you have also bought the quality of a Hyperdrive Racing performance product. How well your car performs is dependant upon the assembly of your car kit. Take your time and assemble your car as shown in this manual. This will give you a good starting point from which you can make adjustments dependant upon the track you are racing on. The following items are required to complete your car: • Two channel Surface Radio • Electronic Speed Control • Batteries (4 cell, 2 cell Lipo, single cell Lipo) • 05 Electric Motor • Shock Oil, Servo Tape, Antenna Tube, Body Posts • Tires • Body Tools needed in the construction of your car: • Phillips Screwdriver • Hobby Knife • Allen Wrenches; 3/32, 1/16 & 0.050 • Pliers or appropriate sized Nut Drivers/Sockets
STEP 1: Bumper Installation Locate the Chassis Plate (HD-7505), Front Bumper (FB-7045), (2) 8-32 x 5/8 FH Screws, and (2) 8-32 plastic nuts, (the 8-32 hardware is located in the bag containing the Front End Kit). Install the (2) 8-32 x 5/8 flat head screws through the bottom of the chassis using the front bumper mounting holes. Place the bumper on top of the chassis. Using the 8-32 hex nuts, secure the bumper firmly to the chassis plate.
STEP 2: Locator Plate Installation Locate (2) #3 Locator Plates (LP-7051 for solid car)(LP-7553 for slider car), (4) 4-40 x 5/16 FH screws, and (4) 4-40 Alum nuts. Secure the Middle (#3) Locator Plates (LP-7553) in the front position of the mounting holes on the chassis using (4) 4-40 x 5/16 FH screws and four aluminum 4-40 lock nuts.
STEP 3: T-Plate Assembly Locate the T-plate (HP-1516), (2)Teflon Coated Aluminum Pivot Balls (HY-8375), (8)2-56 x ¼ BH Screws (HWS-1125), and the(2) plastic pivot socket cups (upper and lower)(TP-0302) Place the lower plastic pivot cup into the T-plate, align the holes. Insert the pivot ball then the upper plastic pivot cup. Now secure the socket assemblies on the T-Plate with the (4) 256 x ¼ screws. Be careful not to over tighten the screws and also note the orientation of the T-plate. Note: when installing the socket assemblies on the T-Plate, it is very important that the pivot balls move freely in the socket assemblies. Not loose but smooth free movement.
STEP 4: Rear Pod Assembly Locate the Bottom Plate (HD-7565), Right Side Pod Plate (HD-7540), Left Side Pod Plate (HD-7541), (3) .100 red T-plate spacers (TP-0304R), (4) 4-40 x ¼ FH screws(HW-0704S), (3) 4-40 x 3/8 FH screws (HW-0718S) and (3) 4-40 Aluminum lock nuts(60-101). Insert the (3) 4-40 x 3/8 FH screws through the bottom plate using the middle set of holes. Next, place the (3) .100 T-plate spacers over each screw. Place the t-plate over the screws and secure the T-plate with (3) 4-40 locknuts as shown. Finally, using the (4) 4-40 x 1/4 FH screws, install both the right and left side pod plates to the bottom plate as shown.
STEP 4.1:Optional Rear Steer Bottom Plates
HD-7566 1 Notch ¼ Deg.
HD-7568 3 Notches ¾ Deg.
HD-7567 2 Notches ½ Deg.
HD-7569 4 Notches 1 Deg.
STEP 5: Nerf Wing Installation Locate the Nerf Wing (HD-7503), (2) 4-40 x 3/8 FH screws (HW-0718S), and (2) 4-40 aluminum lock nuts (60-101). Insert the (2) 4-40 x 3/8 FH screws through the chassis to mount the Nerf Wing. Place the nerf wing over the screws, and attach with two 4-40 locknuts.
Step 6: Battery Tray Installation Locate the (2) Battery Tray Brackets (HD-7534), (4) 4-40 x 3/8 FH screws(HW-0718S), and (4) 4-40 aluminum nuts (60-101). Install the (2) battery tray brackets (HD-7534) as shown using (4) 4-40 x 3/8 FH screws and alum. nuts.
Locate the Battery Tray (HD-7535), (4) 4-40 x 3/8 FH screws, (4) 4-40 aluminum nuts (60-101), (2) lipo locator brackets (HD-7533), (4) 2-25 x 3/8 FH screws (HWS-1130S), and (4) 2-56 aluminum nuts(60-100). Install the lipo locator brackets on the battery tray as shown using the (4) 2-56 x 3/8 FH screws. Next attach the battery tray to the tray brackets using (4) 4-40 x 3/8 FH screws.
Step 6.1: Optional 3pc. Lipo Weight
HD-2531 3pc. Lipo Weight
STEP 7: Pod Installation Locate (2) 4-40 x ½ FH screws (HW0719S) and (2) 4-40 aluminum nuts (60-101). Using the rear pod from step 5, insert (2) 4-40 x 1/2 FH screw through the chassis as shown. Place the front and rear T-plate pivot balls over the screws, and secure each with a 4-40 lock nut. Refer to pictures below for proper placement.
STEP 8:Cross Brace and Center Shock Installation Locate center shock mount and hardware (HY-8375R) which includes( [3] 4-40 x 5/8 Socket Head Cap Screws (HW-0707S), [3] 4-40 aluminum nuts (60-101), [1] 4-40 set screw (60-115), [2] graphite shock mount sides, and [1] shock mount base) Assemble the Center Shock Mount with the supplied SHC screws and 4-40 lock nuts as shown. Secure the finished shock mount to the chassis in the middle set of holes with (2) 4-40 x 1/4 FH screws. Refer to the picture below for proper placement and configuration. Locate the (2) Cross Braces (HD-7525) and (4) 4-40 x 3/8 FH screws (HW-0719S). Secure the Cross Brace using (2) 4-40 x 3/8 FH screws through the chassis for each Cross Brace supports. Refer to the picture below for proper placement and configuration.
STEP 9: Shock and Body Mounts Installation Locate the Shock Mounts (HD-7520) & Body mounts (HD-7521), (2) Aluminum Ball studs (FA-0534), (8) 4-40 x ¼ BH screws (HW0706S), (4) .020 shims (60-202), and (2) 4-40 aluminum nuts (60-101). Place (2) .020 shims over the threaded shank of ball stud. Install a ball stud from the front of the shock mount using the third hole down from the top. Secure using a 4-40 lock nut. Using (2) 4-40 x 1/4 BH screws each, attach the completed shock mount to the cross brace. Repeat for the opposite side. Refer to picture below for proper placement. Using the remaining (4) 440 X ¼ BH screws, attach the body mounts to the cross brace.
Optional Solid Graphite Shock and Body Mounts STEP 9: Shock and Body Mounts Installation Locate the Shock Mounts (HD-7522) & Body mounts (HD-7523), (2) Aluminum Ball studs (FA-0534), (8) 4-40 x 1/4 BH screws (HW-0706S), (4) 1/8 x .020 shims (60-202), and (2) 4-40 aluminum nuts (60-101). Place (2) .020 shims over the threaded shank of ball stud. Install a ball stud from the front of the shock mount using the third hole down from the top. Secure using a 4-40 lock nut. Using (2) 4-40 x 1/4 BH screws each, attach the completed shock mount to the cross brace. Repeat for the opposite side. Refer to picture below for proper placement. Using the remaining (4) 4-40 X ¼ BH screws, attach the body mounts to the cross brace.
STEP 10: Offset T-Plate/ Offset Pod Installation Locate the offset T-plate top plate (HD-7550), (4) 4-40 X ¼ BH screws (HW0706S), (3) aluminum ball studs (FA-0534), and (3) 4-40 aluminum nuts (60-101). Insert one ball stud in the right most forward hole and secure it with a 4-40 locknut. Insert (2) more ball studs in the right most hole locations securing each with a 4-40 lock nut. Install the finished top plate on the rear pod using the remaining (4) 4-40 X 1/4 BH screws. Refer to the pictures below as needed.
STEP 10.1: Offset T-Plate/ On Center Pod Installation Locate the offset T-plate top plate (HD-7550), (4) 4-40 x ¼ BH screws (HW-0706S), (3) aluminum ball studs (FA-0534), and (3) 4-40 aluminum nuts (60-101). Insert one ball stud in the left most forward hole and secure it with a 4-40 locknut. Insert (2) more ball studs in the left most hole locations securing each with a 4-40 lock nut. Install the finished top plate on the rear pod using the remaining (4) 4-40 x 1/4 BH screws. Refer to the pictures below as needed.
STEP 10.2: On Center T-Plate/ Offset Pod Installation Locate the on center T-Plate top plate (HD-7515), (4) 4-40 x ¼ BH screws (HW-0706S), (3) aluminum ball studs (FA-0534), and (3) 4-40 aluminum nuts(60-101). Insert one ball stud in the right most forward hole and secure it with a 4-40 locknut. Insert two more ball studs in the right most hole locations securing each with a 4-40 lock nut. Install the finished top plate on the rear pod using the remaining (4) 4-40 x 1/4 BH screws. Refer to the pictures below as needed.
STEP 10.3: On Center T-Plate/ On Center Pod Installation Locate the on center T-plate top plate (HD-7515), (4) 4-40 x ¼ BH screws (HW0706S), (3) aluminum ball studs (FA-0534), and (3) 4-40 aluminum nuts(60-101). Insert one ball stud in the left most forward hole and secure it with a 4-40 locknut . Insert two more ball studs in the left most hole locations securing each with a 4-40 lock nut. Install the finished top plate on the rear pod using the remaining (4) 4-40 x ¼ BH screws. Refer to the pictures below as needed.
Step 11: Rear Pod Brace Installation Locate the Rear Pod Brace (HD-7542) and (4) 4-40 x ¼ BH Screws (HW-0706S). Attach the Rear Pod Brace using (4) 4-40 x ¼ Button Head Screws as shown.
Pod Mounted Wing Note: Rear wing mount kits (HD-0118R) are available as an after market item. Set screws are packaged with wing mount kits.
STEP 12: Shock Assembly and Installation Assemble the Center shock (TAM-1000R) and the side shocks (SK-1000R) as per the instructions included with each shock. Hyperdrive suggests using high quality silicon shock oils in your shocks. A good starting point on the shock setup is 50 wt. in the center shock with #2 piston and 30 wt. in both side shocks. Attach the ball ends. Making sure to use the included Associated Heavy Duty Ball Cups on both ends, to attain proper shock length. The center shock will require a SHC screw and 4-40 lock nut supplied with the center shock mount for installation.
Silva HPS2 Side Shocks
Note: You need to cut about 1/8 inch off one of the ballcups on each shock.
Step 12 Continued
STEP 13: Bearing Carrier Installation: Locate the Ride Height Set (PP-2312) and choose the two adjusters with the holes in the center. Depending on the Final ride height of your car these may have to be changed. Note: Always install the same adjuster on each side of the pod in the same orientation. Failure to do this will cause the rear axle to bind and possibly destroy your bearings. Insert the two adjusters into the Pod sides. Press them in until they are flush with the inside of the Pod sides. Install a Rear Axle / Right Hub Bearing (1/4” x 3/8” flanged) (RA-0408) into each of the Ride Height Adjusters (see below)
STEP 14: Rear Axle/ Diff Assembly Locate the following for the Diff and Rear Axle assembly: Rear Axle and 8-32 Nylon nut (RA-0401), Offset Diff Hub (RA-2405R), Left Side Wheel Hub (RA-2410R), (4) Micro-Washers (60-204), Spur Gear Bearing (RA0408-NF), (4) Rear Axle and Right Hub Bearings (RA-0408), Diff Centering Set (RA-0411R), (12) Diff balls (TA-1145), Diff Rings (TA-1092) and Spur Gear (KP-216). Install the Spur Gear Bearing (1/4” x 3x8” flangeless) into the center of the Spur Gear. At this time also install the Diff Balls into the outer ring of holes in the Spur Gear. Install two of the Rear Axle / Right Hub Bearings (1/4” x 3/8” flanged) into the Diff Hub. Place one of the Diff rings onto the shoulder of the axle. Place a small amount of diff lube (not supplied) on each of the diff balls installed in the spur gear and place the spur gear assembly onto the axle. Now place the second diff ring onto the spur gear and slide the Diff Hub down over the axle making sure the diff ring aligns onto the shoulder of the hub. Install the Diff Centering cone over the end of the axle and secure it with the supplied nylon nut. Tighten just enough to hold the assembly firmly together.
On Center Diff Assembly
Offset Diff Assembly
STEP 15: Rear Axle Installation Locate (2) Wide Axle Spacers and (4) ¼ x .020 Shims (60-204). For On Center assembly. Place one wide axle spacer over the free end of the axle. Insert through the right bearing carrier. Place four micro washers, and the left side clamping hub on the free end of the axle and tighten assembly. On Center
Offset For Offset Assembly. Place (4) ¼ x .020 shims over the free end of the axle. Insert through the right bearing carrier. Place (1) wide axle spacer and the narrow clamping hub n the free end of the axle and tighten assembly.
Step 16: R5 Front End Assembly
Locate (1) plastic pivot balls (ASC-8417), (1) Alum. Pivot Balls (HY-8376), The left Aarm (ASC-4620), (1) Upper Eyelet (ASC-4622). Start by installing the plastic pivot ball into the lower AArm, shoulder up. Next install the aluminum pivot ball into the upper eyelet shoulder down.
Step 16: R5 Front End Assembly Locate the upper turnbuckle (LUN0000, Upper A-Arm (ASC-4621), Upper Eyelet ASC-4622). Install the upper turnbuckle into the upper eyelet and the upper A-Arm.
Locate (2) Lower A-Arm Slugs (HD2529) and Left Lower A-Arm (ASC4620). Insert Lower A-Arm slugs into the lower A-Arm as shown. Locate the Lower A-Arm Mount (HD2528), (2) 3mm x 10mm BH Screws (HW-0711S), and Lower A-Arm Assembly (assembled above). Attach the lower A-Arm to the lower A-Arm Mount with two 3mm x 10mm BH Screws as shown.
Locate the caster block (ASC4626), (2) 3mm x 12mm BH Screws (HW-0712S), Lower Arm Assembly. Attach the caster block to the lower A-Arm mount using two 3mm x 12mm BH Screws.
Step 16: R5 Front End Assembly Locate the steering block (HD2514) and Inline axles (180160). Install the front axle into the steering block. Note: Make sure the holes are inline or the kingpin will not fit properly.
Locate the kingpin (180-103, (2) Spring Buckets (10-92), (1) Red Front Spring(10-113), (4) 1/8 x .020 Shims(60-202), (2) E-Clips (ASC-6299) lower A-Arm assembly, upper AArm assembly, and steering Block assembly (assembled above). Place E-clip on one end of the kingpin followed by one spring bucket, the spring, the other spring bucket and install through the lower aarm then through steering block and then through upper eyelet. Place (4)1/8 x .020 Brass shims on the kingpin and the last e-clip.
Step 16: R5 Front End Assembly
Locate the upper camber pin (ASC-4623), (1) 2mm x 4mm BH Screw, Front End assembly (assembled above). Insert the upper camber pin into the upper A-Arm and through the caster block and hold in place with the 2mm BHS as shown .
Locate Caster Shims (ASC4624). Insert the caster shims between the upper A-Arm and caster block to get your desired caster setting. Be sure the upper A-Arms moves freely, you may need to trim the upper A-Arm, caster block or use smaller shims.
Step 16: R5 Front End Assembly Complete left side front end assembly.
HD-2530 R5 Lower A-Arm Shim Kit Black .080, Purple .040, Silver .020
Complete right side front end assembly.
Step 16: Front End Assembly
Locate the Lower A-Arm (ASC-8419), (1) plastic pivot ball (ASC-8417), (1) Alum. Pivot Ball(HY-8376), Upper Eyelet (ASC-8411). Start by installing the plastic pivot ball into the lower A-Arm, shoulder up. Next install the aluminum pivot ball into the upper eyelet shoulder down.
Step 16 Continued: Front End Assembly Locate upper A-Arm ASC8405), upper eyelet (ASC8411, and upper turnbuckle (ASC-8415). Install the upper turnbuckle Into the upper eyelet and the upper A-Arm. Locate the alum. Caster blocks( HY-8360), and lower A-Arm (ASC-8419), (2) 4-40 x ½ SHC Screws (HW-0705S). Attach the aluminum caster block to the lower A-Arm using two 4-40 x ½ SHCS.
Locate the front axles (180160), and steering blocks(HD-2514). Install the front axle into the steering block. Note: Make sure the holes are inline or the kingpin will not fit properly.
Step 16 Continued: Front End Assembly Locate upper A-Arm assembly, lower AArm assembly, steering block assembly (assembled above), (1) kingpin (180-103), (2) spring buckets (10-92), (1) std. red front spring(10-113), (4) 1/8 x .020 brass shims(60202), and (2) E-clips (ASC-6299). Place E-clip on one end of the kingpin followed by one spring bucket , the spring, the other spring bucket and install through the lower a-arm then through steering block and then through upper eyelet. Place (4) 1/8 x .020 Brass shims on the kingpin and the last E-clip.
Step 16 Continued: Front End Assembly Locate the upper camber pin and shims (IRS-2373), the upper AArm assembly, and lower A-Arm assembly (assembled above). Install the upper camber pin through the upper eyelet and caster block, install the two caster shims on the front side of the caster block on the left side (pictured) and on the back side of the caster block on the right side (not pictured). Locate (1) pivot ball (FA0534) and (1) alum. Locknut(60-100). Install the aluminum pivot ball into the steering block as shown with the alum. Nut to lock into place.
Step 17: Repeat Step 16 for the Right Side Front End Assembly
The only difference is the placement of castor shims, location described above.
Step 18: Front End Installation Locate (4) Red 8-32 x 5/8 FH Screws (HW-0832R), (4) Red Front End Spacers (HD-2531), the Front End Assembly (assembled above), (2) Red Servo Mounts (HY-8090R), and (2) 4-40 x ¼ FH Screws HW-0704S). Attach the front end assembly to the chassis using the (4) red 8-32 x 5/8 FH screws using the (4) red spacers between the locators and the front end assembly. Attach the servo mounts using (2) 4-40 x ¼ FH screws.
STEP 19 : Final Installation Finally install your electronics, Motor, Battery, Tires and Body. The location of your Steering Servo, Electronic Speed Control and Receiver are entirely up to you. Take great care when mounting these to the Chassis as their location effects the balance of the car. Also care should be taken when drilling, filing or sanding on any of the graphite components of your car, as graphite dust is hazardous to your health. Tires are not included with this kit because every track and driver will have different preferences. If you are unsure of which tires to put on your car, consult your local hobby shop staff and they should be able to help you get the right combination for the track you are racing on.
