Transcript
Prodigy Eclipse 600, 800, 1000 Service Parts This part list contains the service parts for the Eclipse 600, 800 and 1000 systems. The B series references changes to panels. The models that are covered include: • EH222 - head • C0600CP - compressor pack • C0800CP - compressor pack • C1410CP - compressor pack • ERC680 - condenser, one circuit • ERC1086 - condenser, one circuit • ER2C6810 - condenser, two circuits
Head voltage is independent of the condensing unit voltage. Voltage codes: -1 = 115/60/1 -3 = 208-230/60/3 -6 = 230/50/1 -32 = 208-230/60/1
Contents EH222 Cabinet - A Series .................................................................................................. Page 2 EH222 Cabinet - B Series .................................................................................................. Page 3 Back Panel Assembly ....................................................................................................... Page 4 EH222 Interior Parts .......................................................................................................... Page 5 EH222 Water System ......................................................................................................... Page 6 EH222 Refrigeration .......................................................................................................... Page 7 EH222 Electrical ................................................................................................................ Page 8 C0600CP, C0800CP and C1410CP Cabinet ...................................................................... Page 9 C0600CP, C0800CP and C1410CP Refrigeration Components .................................... Page 10 C0600CP, C0800CP and C1410CP Compressors ........................................................... Page 11 C0600CP, C0800CP and C1410CP Control Box ............................................................. Page 12 C0600CP, C0800CP and C1410CP Condensers ............................................................. Page 13 EH222 Schematic Diagram .............................................................................................. Page 14 EH222 Wiring Diagram ..................................................................................................... Page 15 C0600CP, C0800CP and C1410CP Single Phase Schematic Diagram ......................... Page 16 C0600CP, C0800CP and C1410CP Single Phase Wiring Diagram ................................ Page 17 C0600CP, C0800CP and C1410CP Three Phase Schematic Diagram .......................... Page 18 C0600CP, C0800CP and C1410CP Three Phase Wiring Diagram ................................. Page 19 50 Hz Model Wiring and Schematic Diagram ................................................................. Page 20
July 2012 Page 1
Prodigy Eclipse 600, 800, 1000 Service Parts EH222 Cabinet - A Series 1b 10
1
12 11
3 1a
9
2a
8
4a
8a
14
7 13
1
3
2
6
Item Part Number Number Description 1 A39074-021 Top panel 1a 02-4221-04 Trim strip 1b 02-4221-03 Trim strip 2 A38553-023 Right side panel, includes item 3 3 02-4067-03 Side panel support 4 02-4341-01 Evaporator cover 4a 03-0727-05 Thumb screw 5 02-4324-01 Insulation 6 02-4217-01 Bottom gusset 7 02-4284-01 Bezel, full window 8 02-4214-01 Trim strip 8a 03-1735-03 Screw
9 02-4284-02 Bezel, partial window 10 A39209-001 Machine strap 11 16-1036-01 Flare union 12 A38551-025 Left side panel, includes item 3 13 A38552-026 Front panel, includes items 5, 8, 6, 15 and 7 14 02-4216-01 Upper gusset
July 2012 Page 2
Prodigy Eclipse 600, 800, 1000 Service Parts EH222 Cabinet - B Series 1b 10 11
12
1
18
15 15a 1a
9
19 15b 14 8 8a 4a
7
16 4 13 16
Item Part Number Number Description 1 A39074-021 Top panel 1a 02-4221-04 Trim strip* 1b 02-4221-03 Trim strip* 2 A39589-021 Right side panel, 60 Hz A39589-022 Right side panel, 50 hz 3 A39571-001 Panel clip 4 02-4341-01 Evaporator cover 4a 03-0727-05 Thumb screw 5 02-4324-01 Insulation 6 02-4217-01 Bottom gusset 7 02-4284-01 Bezel, full window*** 8 02-4214-01 Trim strip 8a 03-1735-03 Screw 9 02-4284-02 Bezel, partial window** 10 A39209-001 Machine strap 11 16-1036-01 Flare union
3
5
2
12 A39580-025 Left side panel, 60 Hz A39580-027 Left side panel, 50 hz 13 A39578-026 Front panel, includes items 5, 8, 6, 15 and 7 14 02-4216-01 Upper gusset 15 02-4215-01 Receptacle 15a 03-3804-01 Screw receptacle 15b 03-3836-02 Screw, hi-lo 16 03-1733-04 Catch^ 17 03-1733-01 Strike^ 18 03-1531-08 Screw^ 03-1417-27 Washer^ 19 03-1404-12 Screw * Side trim strips discontinued mid 2011. ** Item 9 assembled to front panel and item 7 shipped loose, mid 2011. *** Item 7 discontinued from production 2/8/2012. ^ 50 Hz model only
July 2012 Page 3
Prodigy Eclipse 600, 800, 1000 Service Parts Back Panel Assembly 3
1
6
3
2
5
4 7
2a
Item Part Number Number 1 A39070-001 2 12-2922-01 2a 11-0568-02 3 02-4067-05 4 13-0674-02 5 A39065-001 A39664-001 6 02-4290-01 Not shown 7 02-4716-01
Description Top panel bracket Inlet water sol valve, 60 Hz Inlet water sol valve, 50 Hz Panel support Tube, use 16 in Back panel, A series Back panel, B series Vent hose Water inlet tube, 50 Hz only
July 2012 Page 4
Prodigy Eclipse 600, 800, 1000 Service Parts EH222 Interior Parts
1 2
9
7
8
3
5 3
4
10 6
Item Part Number Number Description 1 A39078-001 Bracket 2 02-4065-01 Water distributor cover 3 02-4205-02 Mounting bracket 4 02-4297-01 Evap side cover 5 02-4343-01 Controller box 6 02-4611-21 Curtain only (articulated) for units after sn 10101320010556 or those using articulated curtain A39843-001 Curtain kit, includes magnet and curtain switch 6a 11-0563-02 Magnet for single part curtain - single part curtains only 7 A39053-021 Evaporator, small cube A39053-022 Evaporator, med cube 8 A39031-021 Ice thickness sensor 9 02-4064-02 Water distributor 10 A39054-001 Left surround A39056-001 Right surround July 2012 Page 5
Prodigy Eclipse 600, 800, 1000 Service Parts EH222 Water System
16
14
15 1
11 18 2 12 3 9 19 17 KVS sensor, order KVS to replace it.
4
10 13
8
5
7
5
Item Part Number Number Description 1 A39277-001 Chase cover 2 11-0564-01 Purge valve 3 11-0563-03 Curtain switch 4 A39232-002 Drain hose 5 02-3692-21 Drain adapter 6 16-1099-01 Fitting 7 16-1134-01 Elbow 8 16-1099-02 Coupling, pvc 9 02-4332-01 Sensor cover, prior 9a 02-4646-01 Sensor guard, fits 10a 10 02-4291-01 Pump bracket - fits 9 10a 02-4650-01 Pump bracket for sensor guard, use began w/11121320011187. Fits 9a 11 12-2920-24 Water pump, 60 Hz 12-2920-25 Water pump, 50 Hz
12 13 14 15 16 17 18 19
April 2012 2013 July Page 6
A39030-021 02-4292-01 02-4286-01 02-4296-01 12-3060-21 12-3060-22 A39232-001 11-0515-21 02-4290-01
Water level sensor Sump cover Pump hose Hose cover Harvest assist sol, 60 Hz Harvest assist sol, 50 Hz Drain tube, inlet Water temp sensor Drain and vent tube
Prodigy Eclipse 600, 800, 1000 Service Parts EH222 Refrigeration
1 6
5
2
3 4
Item Part Number Number Description 1 16-0850-01 Quick connect, vapor 2 16-1063-01 Strainer - discontinued 2012 3 11-0493-02 Vapor solenoid valve - 60 Hz 11-0491-01 Vapor solenoid valve, - 50 Hz 4 16-1142-01 TXV 4a 02-4405-01 Insulation, TXV 5 16-0850-04 Quick connect, suction 6 16-0850-03 Quick connect, liquid
July 2012 Page 7
Prodigy Eclipse 600, 800, 1000 Service Parts EH222 Electrical
1a
1
1 3 2
8 9
7
Item Number 1
Part Number 12-2949-01 12-2949-03 1a 12-2949-02 2 12-2924-01 12-2639-01 3 12-2780-01 4 11-0550-28 5 02-4189-01 6 02-4076-01 7 KVS 8 12-2686-01 9 12-2687-01 Not shown: 10 12-1638-19 12-1638-25 11 12-2957-01 12-3074-02 12 12-2954-01 12-3072-01 13 12-2928-01
4,5,6
Description Relay, 60 Hz Relay, 50 Hz Relay base Transformer, 60 Hz Transformer, 50 hz Terminal strip Controller Overlay label Control box door Vari-Smart control, complete with sensor Fuse, 50 Hz only Fuse holder, 50 Hz only Power cord, 60 Hz Power cord, 50 Hz High voltage harness, 60 Hz High voltage harness, 50 Hz Low voltage harness, 60 Hz Low voltage harness, 50 Hz Water level sensor harness July 2012 Page 8
Prodigy Eclipse 600, 800, 1000 Service Parts C0600CP, C0800CP and C1410CP Cabinet 1
2
1 3 4 8
1
4
9 10 11 9
4 7
1 4 5 6
1
Item Part Number Number Description 1 03-1645-01 Screw 2 A37853-001 Top cover 3 A37845-001 Back panel 4 03-1531-01 Screw 5 A37829-001 Right side panel 6 12-1213-20 Snap bushing 7 A37896-001 Front cover 8 A37829-002 Left side panel 9 A37962-001 Service valve bracket 10 A37948-001 Receiver or accumulator bracket 11 A37949-001 Receiver top bracket 12 A38430-001 Control box cover
July 2012 Page 9
Prodigy Eclipse 600, 800, 1000 Service Parts C0600CP, C0800CP and C1410CP Refrigeration Components 1
2
3 4
17 18
5
16
6 7 8
5
9
1 2 15 10
11
Compressors, see next page
3
12
4 13
10 14
Item Part Number Number Description 1 16-0701-14 Mounting flange 2 16-0850-01 Male quick connect - discharge 3 16-0701-07 Mounting flange 4 16-0850-03 Male quick connect - liquid 5 16-0832-20 Access valve 6 02-3231-02 Filter 7 11-0546-01 Liquid inlet valve (N.O.) 8 A37949-001 Top bracket 9 16-1085-01 Receiver 10 A37948-001 Bottom bracket
July 2012 Page 10
11 12 13 14 15 16 17 18
02-3319-02 Filter dryer 16-0801-22 Suction accumulator 16-0701-18 Mounting flange 16-0850-04 Male quick connect - suction 11-0501-22 Hi press cut out 16-1096-21 CPR valve 11-0507-03 By pass solenoid valve 11-0422-22 Headmaster
Prodigy Eclipse 600, 800, 1000 Service Parts C0600CP, C0800CP and C1410CP Compressors
Compressor - see table below CP Model C0600CP-32 C0600CP-3 C0800CP-32 C0800CP-3 C0800CP-6 C1410CP-32 C1410CP-3
Phase single three single three single single three
Hz 60 60 60 60 50 60 60
Part Number 18-8768-22 18-8768-24 18-8813-23 18-8813-25 18-8749-27 18-8749-22 18-8749-24
Single phase 60 Hz compressors include starting components. All include a drier. 18-8813 & 18-8749 types include crankcase heaters
18-2308-01 12-1868-02
Crankcase heater for 18-8813 and 18-8749 type Crankcase heater for 18-8768 type
Mounting parts for 18-8813 and 18-8749 type compressors: 18-2300-27 Mounting grommet 18-2300-26 Sleeve 03-1406-07 Washer 03-1405-20 Cap screw Mounting parts for 18-8768 type compressors: 18-2200-28 Mounting grommet 18-2200-27 Sleeve 03-1406-07 Washer 03-1404-20 Cap screw Parts Shipped in CP unit: 12-2865-01
75’ Interconnecting harness
July 2012 Page 11
Prodigy Eclipse 600, 800, 1000 Service Parts C0600CP, C0800CP and C1410CP Control Box
1
1
2 2
6
3 4
5
7
Three Phase Control Box
Single Phase Control Box Item Part Number Number 1 12-2637-01 2 12-1213-20 3 12-2469-01 4 5 6
Comp. Relay Start Capacitor Run Capacitor
7 12-2533-01 Not Shown: 8 12-2836-02 12-2639-02 9 12-2686-01 10 12-2687-01 11 12-2640-01
Description Toggle switch Snap bushing Single phase contactor C0600CP-32 18-1903-33 18-1901-54 18-1902-45
C0800CP-32 18-1903-33 18-1901-15 18-1902-53
C0800CP-6 18-1903-33 18-1901-48 18-1902-70
Contactor, 3 phase Transformer, 60 Hz models 230 volt to 24 volt Transformer, 50 Hz models Fuse, 50 Hz models only Fuse holder, 50 Hz models only Terminal block, 50 Hz models only
July 2012 Page 12
C1410CP-32 18-1903-46 18-1901-48 18-1902-55
Prodigy Eclipse 600, 800, 1000 Service Parts C0600CP, C0800CP and C1410CP Condensers
1
2
4
5
3
6
7
Models ERC680, ERC1086 Item Part Number Number 1 03-1405-08 2 02-3575-01 3 02-3231-03 4 18-8816-01 5 12-2651-01 6 16-1057-04 16-1057-03 7 18-8815-01 18-8827-01 Not Shown: A37169-001 A37170-001
Description Screw Fan guard Filter Fan blade Fan motor Quick connect, disch Quick connect, liquid Coil, ERC680 Coil, ERC1086 Leg Leg brace
Model ER2C6810 (two circuit condenser) Item Part Number Number Description 1 03-1405-08 Screw 2 02-3770-01 Fan guard 3 02-3231-03 Filter 4 18-8820-01 Fan blade 5 12-2717-01 Fan motor 6 16-1057-04 Quick connect, discharge 16-1057-03 Quick connect, liquid Not Shown: A37169-001 Leg A37296-001 Leg brace 03-1645-01 Screw for legs July 2012 Page 13
Prodigy Eclipse 600, 800, 1000 Service Parts EH222 Schematic Diagram
L1
L2
LINE HARVEST ASSIST SOLENOID
TRANSFORMER 12V HOT GAS VALVE HGV RELAY
Y
TO COMPRESSOR SECTION
BN
CONTACTOR RELAY
WATER VALVE
ELECTRONIC CONTROL
Shown in OFF mode.
WATER LEVEL SENSOR
DISCHARGE TEMP.
SUMP TEMP. ICE THICKNESS PROBE CURTAIN SWITCH 1
DUMP VALVE WATER PUMP
July 2012 Page 14
CURTAIN SWITCH 2
Prodigy Eclipse 600, 800, 1000 Service Parts EH222 Wiring Diagram
1 DASHED LINES INDICATE FIELD WIRING WHICH MUST BE INSTALLED IN ACCORDANCE WITH THE NATIONAL ELECTRICAL CODE AND ALL STATE AND LOCAL CODES.
17-3111-01
USE COPPER CONDUCTORS ONLY BN/W
WATER SOLENOID
DUMP VALVE
HARV ASSIST
HOT GAS
MOT PUMP
BN/W
W SOLENOID
SOLENOID
W
W
BN
R/W
TO COMPRESSOR SECTION
SEE NAMEPLATE FOR PROPER VOLTAGE REQUIREMENTS AND MAXIMUM FUSE SIZE
Y
INLET POWER CORD
BU W
R
V V 8 4
W
BN/W WATER LEVEL SENSOR
R BK
BK
BK 8 5 4 1
5 1
HGV RELAY 14 13 12 9
BN
W
Y
COMP. RELAY
TERM. BLOCK L1
14 13 12 9
W
W
W Y J10
ICE THICKNESS PROBE
1 2 3
BK
J9
GN/Y
V 1 2 3 4
LOAD
O
J1 SUMP TEMP. SENSOR
N
Y
LINE
ELECTRONIC CONTROL
TRANSFORMER
CURTAIN SWITCH 1
J2 J7
J8
1 2
1 2
1 2 3 4 5 6 7 8
J6
DISCHARGE TEMP. SENSOR
1 2 3 4
W
CURTAIN SWITCH 2
Freeze: Coil Comp Relay Energized (by Y) HGV Relay NOT Energized
BK GN/Y
THIS UNIT MUST BE GROUNDED. Freeze: Contacts 8-12 closed (to Y) 5-9 Open July 2012 Page 15
EARTH ROUND
CAUTION: MORE THAN ONE DISCONNECT MEANS MAY BE REQUIRED TO DISCONNECT ALL POWER TO THIS UNIT.
Harvest: Coil Energized (by Y) Energized (by BN/W)
Harvest: Contacts 8-12 Closed (to Y) 5-9 Closed (to BN)
Prodigy Eclipse 600, 800, 1000 Service Parts C0600CP, C0800CP and C1410CP Single Phase Schematic Diagram CONTROL WIRE FROM ICE MAKING SECTION
24 VOLT FROM ICE MAKING SECTION
Y
BN
LOAD 24V TRANSFORMER
COMPRESSOR SWITCH
CONDENSER BYPASS VALVE ( N.C.) CONTACTOR COIL
HIGH PRESSURE CONTROL
LIQUID INLET VALVE (N.O.)
L1
L2 CRANKCASE HEATER
LINE TRANSFORMER
CONTACTOR T1
POTENTIAL RELAY COIL
POTENTIAL RELAY
START CAP.
RUN CAP.
COMPRESSOR
ERC CONDENSER FAN (WHEN USED) July 2012 Page 16
Prodigy Eclipse 600, 800, 1000 Service Parts C0600CP, C0800CP and C1410CP Single Phase Wiring Diagram
1 DASHED LINES INDICATE FIELD WIRING WHICH MUST BE INSTALLED IN ACCORDANCE WITH THE NATIONAL ELECTRICAL CODE AND ALL STATE AND LOCAL CODES.
USE COPPER CONDUCTORS ONLY
17-3130-01 Y
1
Y
SEE NAMEPLATE FOR PROPER VOLTAGE REQUIREMENTS AND MAXIMUM FUSE SIZE
POWER SUPPLY
COMPRESSOR SWITCH
1
BK L1
L2
T1
T2
BK BK BK
BK
O
CONDENSER FAN LEADS (USED ONLY WITH ERC680 OR ERC1086 CONDENSERS) WIRES SUPPLIED WITH THIS UNIT
O
CONTACTOR BU POTENTIAL RELAY 5
GROUND SCREW
1
BK
2
EARTH GROUND
LOAD Y/W RUN CAP
CONDENSER BYPASS VALVE
LINE TRANSFORMER
BN
BN W/R
R/W
LIQUID IINLET VALVE
V START CAP
O
BN
BK
Y
CRANKCASE HEATER PROTECTOR INTERNAL
Y
R
24 VOLT FROM ICE MAKING SECTION
HIGH PRESSURE CONTROL
R3
W TERMINAL BOX
CAUTION: THIS UNIT MUST BE GROUNDED.
COMPRESSOR
MORE THAN ONE DISCONNECT MEANS MAY BE REQUIRED TO DISCONNECT ALL POWER TO THIS UNIT.
July 2012 Page 17
C1
BK
S2
R
Prodigy Eclipse 600, 800, 1000 Service Parts C0600CP, C0800CP and C1410CP Three Phase Schematic Diagram CONTROL WIRE FROM ICE MAKING SECTION
24 VOLT FROM ICE MAKING SECTION LOAD 24V TRANSFORMER
COMPRESSOR SWITCH
CONDENSER BYPASS VALVE ( N.C.) CONTACTOR COIL
HIGH PRESSURE CONTROL
LIQUID INLET VALVE (N.O.)
L1
L2
L3
CRANKCASE HEATER
LINE TRANSFORMER
CONTACTOR T1
T2
COMPRESSOR
ERC CONDENSER FAN (WHEN USED) July 2012 Page 18
T3
Prodigy Eclipse 600, 800, 1000 Service Parts C0600CP, C0800CP and C1410CP Three Phase Wiring Diagram
1 DASHED LINES INDICATE FIELD WIRING WHICH MUST BE INSTALLED IN ACCORDANCE WITH THE NATIONAL ELECTRICAL CODE AND ALL STATE AND LOCAL CODES.
USE COPPER CONDUCTORS ONLY
17-3131-01 Y
1
Y
COMPRESSOR SWITCH
POWER SUPPLY SEE NAMEPLATE FOR PROPER VOLTAGE REQUIREMENTS AND MAXIMUM FUSE SIZE
1 1 GROUND SCREW
EARTH GROUND BK BK BK
L1
L2
L3
T1
T2
T3
CONDENSER FAN LEADS (USED ONLY WITH WIRES SUPPLIED WITH CONDENSING UNIT)
BK
BK
BK
CONDENSER BYPASS VALVE
O O
BN
CONTACTOR
LIQUID IINLET VALVE
LOAD V
O
BN
LINE TRANSFORMER
R
R
CRANKCASE HEATER PROTECTOR INTERNAL
Y
R
24 VOLT FROM ICE MAKING SECTION
HIGH PRESSURE CONTROL
R3
W TERMINAL BOX
CAUTION: THIS UNIT MUST BE GROUNDED.
COMPRESSOR
MORE THAN ONE DISCONNECT MEANS MAY BE REQUIRED TO DISCONNECT ALL POWER TO THIS UNIT.
July 2012 Page 19
C1
BK
S2
R
DISCHARGE TEMP. SENSOR
SUMP TEMP. SENSOR
ICE THICKNESS PROBE
WATER LEVEL SENSOR
R
BK
R
BK
W
W
CURTAIN SWITCH 1
R/W
12
12
J7 J8
ELECTRONIC CONTROL
W
WATER
J6
DUMP VALVE
1 2 3 4
J9
12 3
J1
1 2 3 4
J10
MOT PUMP
BU
W
V
HOT GAS
O
BK
BN/W
SOLENOID
W
THIS UNIT MUST BE GROUNDED.
Y
BN/W
W
14 13 12 9
HGV RELAY
8 5 4 1
W
BN/W
BN
Y
BK
5
6
8 5 4 1
BK 9
GN/Y
BK
2
V
Y
1 LINE
230V
12V
10 LOAD
L1 N
BN TERM. BLOCK
BU
EARTH ROUND
GN/Y
SEE NAMEPLATE FOR PROPER VOLTAGE REQUIREMENTS AND MAXIMUM FUSE SIZE
MORE THAN ONE DISCONNECT MEANS MAY BE REQUIRED TO DISCONNECT ALL POWER TO THIS UNIT.
4
TRANSFORMER
7
W
14 13 12 9
COMP. RELAY
FUSE (3A)
W
V
CAUTION:
V
TO COMPRESSOR SECTION
SOLENOID
HARV ASSIST
USE COPPER CONDUCTORS ONLY
INLET POWER CORD
SOLENOID
J2
July 2012 Page 20 1 2 3 4 5 6 7 8
SUMP TEMP.
WATER VALVE
CONTACTOR RELAY
HGV RELAY
HOT GAS VALVE
HARVEST ASSIST SOLENOID
DUMP VALVE WATER PUMP
ICE THICKNESS PROBE DISCHARGE CURTAIN TEMP. SWITCH 1
WATER LEVEL SENSOR
12V
LINE
ELECTRONIC CONTROL
FUSE (3A)
TRANSFORMER
L1
1 DASHED LINES INDICATE FIELD WIRING WHICH MUST BE INSTALLED IN ACCORDANCE WITH THE NATIONAL ELECTR CODE AND ALL STATE AND LOCAL CODES.
TO COMPRESSOR SECTION
17-3396-01
L2
ICAL
Prodigy Eclipse 600, 800, 1000 Service Parts 50 Hz Model Wiring and Schematic Diagram