Product Catalogue - Biotech Energietechnik Gmbh

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PELLET AND WOOD CHIP HEATING Product catalogue Innovative CO2-neutral Efficient Know-how Quality Sustainable 940000191111 / EN / 20s / V2.0 Contents PELLET HEATING SYSTEMS 8 – 13 WOOD LOG BOILER 16 - 17 Top Light 10 Top Light M 10 HVZ25L 16 Top Light M MBW 11 HVZ34L 16 HVZ45L 16 PZ series PZ up to 35 kW 12 PZ from 65 kW 13 HZ series STORAGE 14 - 15 Pellet storage systems 14 Pellet storage system PLS 2.2 15 TECHNICAL DETAILS 18 - 19 Residual moisture maximum. 10% Length Ø 10 – 45 mm GETTING TO KNOW HOW PROPER HEATING WORKS. Pellets are manufactured with standardised diameters of 5 – 7 mm and lengths of 10 – 45 mm. Optimally dried with a residual moisture of maximum 10%, they deliver approximately 4,200 kcal/kg = 4,8 kWh/kg of heat. This corresponds to 0.48 l oil fuel EL. According to EN 14961-2, A1, A2. Diameter Ø 5 – 7mm Heating that is environmentally clean is also profitable. The advantages of Biotech. Biotech, the Salzburg quality company for pellet and wood chip heating systems offers complete solutions for private and business applications for output sizes of 2 - 200 kW. In addition to the available standard systems, the product portfolio boasts especially the individualised energy technology which also includes storage systems, solar technology and container solutions. As a leading and ISO 9001:2008 certified company, its clear focus is on continuous research and development driven by questions of reliability and sustainability. LESS CONSUMPTION THANKS TO INTELLIGENT COMBUSTION DCC is a registered brand of Biotech and stands for DUAL COMBUSTION ® CONTROL. This unique combustion technique is applied by means of air mass sensors and lambda sensor in modern pellet boilers by Biotech as well as by other well-known boiler manufacturers. The lambda sensor is SIMPLEST OPERATION LOW HEATING COSTS SUSTAINABILITY Simple operation and intelligent control, with the option to maintain control on the road via Smartphone & Tablet. Very low fuel costs and the highest possible efficiency make for cost efficiency and sustainability. Did you know that during the combustion of wood only as much CO2 is released as a tree absorbs during its growth? RESEARCH & DEVELOPMENT SPACE-SAVING DESIGN MADE IN AUSTRIA The success of our boilers is based on years of research and innovative heating solutions. Built in a simple and space-saving way, independent of spatial conditions. These are Biotech boilers. Sustainability starts at home. We choose not to manufacture in poor countries but create jobs and quality in Austria. arranged in the flue of the boiler and continuously delivers data of the residual oxygen in the exhaust gas. Together with the applied airmass sensors, the state of the fuel is automatically recognized and compensated. DCC® practically enables high efficiency, operating safety and low emission values in every power range. WE HAVE THOUGHT OF EVERYTHING! In order to help you plan your pellet and wood chip boiler and its storage system as simply and smoothly as possible, we have compiled a series of instructions and aids, which you will receive upon purchase of a boiler, obviously without any extra cost. BIOTECH MEANS HIGH CUSTOMER SATISFACTION Our service centre is manned seven days a week for you and we gladly assist you with questions and queries. 5 Sustainable advance through constant innovation. Advancements in technology led to innovative developments such as DCC DUAL COMBUSTION CONTROL®. The unique combustion system enables low emissions together with low consumption. This innovative, environmentally friendly system achieves maximum output with significantly less fuel use - that means pleasant heat for your home. Thus DCC® has become an integral part of every Biotech boiler. Biotech environmentally friendly, sustainable and cost-efficient heating systems are promoted in most European countries. It is therefore not surprising that our products have received international awards such as the Austrian eco label, the Blue Angel, the French Grand Prix de l’Innovation and many others. ISO 9001: 2008 7 PELLET HEATING SYSTEMS HOW THE PELLET HEATING SYSTEM WORKS HIGH An integrated suction turbine sucks the pellets into the reservoir. From there the pellets are transported to the drop-off belt via the feed screw and in this way fall onto the burner grille. An automatic hot air ignition inflames the pellets. The combustion regulation DCC® controls the combustion process with a lambda sensor and air mass sensors: the lambda sensor controls the timing of the feed screw as well as the oxygen supply. In this way a clean combustion E FF ICI ENCY is guaranteed in every power range. The heat exchanger transfers the energy of the hot combustion gases into the water. Cleaning of the combustion system and the heat exchanger takes place automatically. Separator Vacuum shutter Lambda sensor Biotech pellet heating systems - for sustainable heat. WOOD PELLETS Self-cleaning heat exchanger Reservoir Feed screw The superior value of pellets becomes clear when considering its high price stability and when directly comparing it to other Suction turbine energy sources. If you would like to choose a heating system that effectively saves energy costs and also protects the climate, then you have come to the right place. Join us and Burner NATURAL GAS Worm drive POWER invest in a naturally renewable raw material, which follows the cycle of nature. FUEL OIL LIQUEFIED PETROLEUM GAS Automatic ignition Air mass sensors 8 RELIABLE PRACTICAL COMFORTABLE Fully automatic process from the starting preparation to the grille cleaning. Few parts are moved mechanically through DCC®. High efficiency due to cyclic cleaning of the heat-exchanger. Simple, freely selectable assembly in the boiler room due to the flexible connection to the pellet storage system. Least possible maintenance and cleaning effort due to the use of premium materials in the combustion chamber. 9 PELLET HEATING SYSTEMS PELLET HEATING SYSTEMS Top Light & Top Light M Boiler type Top Light M MBW Top Light Top Light M Boiler type Power (kW) 9.20 14.90 Output (kW) 14.90 Partial load heat output (kW) 2.40 4.50 Partial load heat output (kW) 4.50 Width (mm) 900 1060 Width (mm) 1300 Total depth 1(mm) 620 825 Total depth2(mm) 680 Boiler height2 (mm) 1400 1345 Boiler height1 (mm) 1345 Total weight (kg) 246 312 Total weight (kg) 334 1) excluding adjustable feet, 2) including control system, *) Depending on structure / isolation TLM MBW 1) excluding adjustable feet, 2) including control system, *) Depending on structure / kW 2.4 - 14.9 m2 up to 90 - 350*m2 1060 up t 13451 up to 1400 1 isolation kW o8 25 2 4.5 - 14.9 from 246 kg m2 1300 THE PRODUCT CONSISTS OF FEATURES THE PRODUCT CONSISTS OF FEATURES »» »» »» »» »» »» »» »» »» »» »» »» »» »» »» »» »» »» Automatic ignition unit for pellets Generously sized ash compartment including ash compaction Lambda sensor and airmass sensors (primary and secondary air) Microprocessor control with a graphic screen for menu guidance Pipe heat exchanger with automatic cleaning Pellets feed tank including trap (with empty/ full indicator) and suction turbine Speed-regulated induced draft fan and secondary air fan Instructions for assembly and use »» »» »» Programmes for boiler loading (including boiler sensors) and for buffer loading are included by default Easy insertion of the pellet heating boiler into the basement/boiler room: Boiler, feed tank and cladding are packaged separately All connectors such as flow and return, ventilation and chimney outflow above The TopLight series installation can be placed with the left and back sides against the wall. Automatic ignition unit for pellets Generously sized ash compartment including ash compaction Lambda sensor and airmass sensors (primary and secondary air) Microprocessor control with a graphic screen for menu guidance Pipe heat exchanger with automatic cleaning Speed-regulated induced draft- and secondary air fan Instructions for assembly and use Pellet feed tank with manual filling (optionally can be converted to fully automatic) 68 02 90 - 350*m2 »» »» »» 334 kg Programmes for boiler loading (including boiler sensors) and for buffer loading are included by default Easy insertion of the pellet heating boiler into the basement/boiler room: Boiler, feed tank and cladding are packaged separately All connectors such as flow and return, ventilation and chimney outflow above The TopLight series installations can be placed with the left and back sides against the wall ADVANTAGES OF THE TOP LIGHT SERIES 10 REFLEX TOUCH-SCREEN FUEL INDEPENDENT FEED TANK SUSTAINABLY TESTED Touch-Screen colour display with illustrations of the heating system and adjustment possibilities - also possible via Smartphone or Tablet for on the road The automatic fuel recognition automatically adjusts itself to the most diverse fuel qualities. Pellet feed tanks with a cover that is easy to open and is filled manually from above. The boiler of the Top Light series are awarded the Blue Angel and the Austrian eco-labelling. 11 PELLET HEATING SYSTEMS PELLET HEATING SYSTEMS Series PZ up to 35 kW Series PZ RL up to 101 kW Boiler type Boiler type PZ65RL PZ100RL PZ101RL PZ8RL PZ25RL PZ32RL PZ35RL Power (kW) 14.50 25.00 32.20 35.00 Power (kW) 64.90 99.90 101.00 Partial load heat output (kW) 4.10 6.70 8.30 8.30 Partial load heat output (kW) 18.00 24.30 24.30 Width (mm) 1050 1300 1300 1300 Width (mm) 1891.50 1891.50 1891.50 Total depth2mm 750 750 750 750 Total depth (mm) 1375 1375 1375 Boiler height1 (mm) 1365 1520 1770 1770 Boiler height1 (mm) 1834 2020 2020 Total weight (kg) 369 335 388 388 Total weight (kg) 920 1153 1153 2 1) excluding adjustable feet, 2) including control system, *) Depending on structure / isolation 1) including adjustable feet, 2) including ash compartment, *) depending on structure / kW 4.1 - 35 m2 up to 100 - 730*m2 1300 up to kW 75 02 18 - 101 from 335 kg up to 2020 1 up to 17701 isolation m2 1300 480 - 1900*m2 THE PRODUCT CONSISTS OF FEATURES THE PRODUCT CONSISTS OF FEATURES »» »» »» »» »» »» »» »» »» »» »» »» »» »» »» »» »» »» »» »» Automatic ignition unit for pellets Generously sized ash compartment including ash compaction Lambda sensor and airmass sensors (primary and secondary air) Microprocessor control with a graphic screen for menu guidance Pipe heat exchanger with automatic cleaning Pellets feed tank including trap (with empty/ full indicator) and suction turbine Speed-regulated induced draft fan and secondary air fan Instructions for assembly and use »» »» Programmes for boiler loading (including boiler sensors) and for buffer loading are included by default Easy insertion of the pellet heating boiler into the basement/boiler room: Boiler, feed tank and cladding are packaged separately All connectors such as flow and return, ventilation and chimney outflow behind  utomatic ignition unit for pellets A Generously sized ash compartment with automatic ash discharge Lambda probe and airmass sensors (primary and secondary air) Microprocessor control for menu guidance Pipe heat exchanger with automatic cleaning Speed-regulated induced draft- and secondary air fan The control unit is removable and can be used as a room controller Instructions for assembly and use »» »» »» »» 13 75 2 from 920 kg Retrieval and change of parameters by means of Reflex-Touch Visualization software Easy insertion of the pellet heating boiler into the basement/boiler room: Boiler, feed tank and cladding are packaged separately Chimney outflow above Buffer storage tank and internet connection are necessary for remote maintenance 230VAC/50Hz connection with PZ100/PZ101, 2 discharge systems are possible ADVANTAGES OF THE PZ-SERIES 12 REFLEX TOUCH-SCREEN FUEL INDEPENDENT SIMPLE OPERATION SUSTAINABLY TESTED Touch-Screen colour display with illustrations of the heating system and adjustment possibilities - also possible via Smartphone or Tablet for on the road The automatic fuel recognition automatically adjusts itself to the most diverse fuel qualities. The control is designed simply and clearly through a modern micro process control with LCD screen. The boilers of the PZ series are awarded the Blue Angel and the Austrian eco-labelling. 13 STORAGE SYSTEMS STORAGE SYSTEMS Pellet storage systems The pellets are transported from the pellet storage room to the storage You can find the available sizes for the individual containers of the boiler with a suction turbine. The suction hoses can easily systems in our planning folder; otherwise, you be moved and thus the most various structural obstacles can be overcome. can ask your installer. Biotech discharge systems thus offer the perfect solution for any spatial sit- Pellet storage system PLS 2.2 uation. The assembly of the heating system is freely selectable thanks to the possible combination with the Biotech vacuum system. Supply air connections Pellet storage system HOSE SWITCH The manual hose switch allows the control of up to 3 removal systems (e.g. return air probe, suction point, bag silo). PLS 2.2 PLS 2.2N Height1 (mm) 2205 1900 Depth (mm) 2000 2000 Width (mm) 2000 2000 approximately 5 approximately 4 Fill volume (t) 1) including frame Biotech PLS 2.2 was developed especially for pellet storage. PELLET HEATING BOILER The construction and design distinguish themselves through the highest storage volume at the lowest available space. The point suction system is constructed without mechanically movable parts and is thus very efficient. The wear protection ensures gentle filling and a long life time. Save space with your PLS 2.2 / N. UNDERGROUND TANK Space saver for new buildings or also as a subsequent installation. This allows you to save much storage space in the house. 14 SUCTION POINT RETURN AIR PROBE PLS 2.2 The suction points are available for floor or slant floor assembly High flexibility and good price. Reversible, possible also without slant floor. The space saving and easily assembled Biotech pellet storage system simplifies your planning many times over. SCREW CONVEYOR SYSTEM For rectangular rooms with removal on the front side. It is possible to empty the storage room almost completely (slant floor 45° made of wood or metal.) FEATURES »» »» »» »» »» »» Storage volume: approximately 4 or 5 tonnes with a 650 kg/m3density Space requirement 2 x2x 1.9 m / 2.205 m (depending on type) Simplest assembly No engine necessary Maintenance-free Complete with removal system SPACE SAVING SIMPLEST REMOVAL BY SUCTION. SIMPLE ASSEMBLY. Can be placed even in small rooms. Thanks to built-in funnels with suction points. The canvas bag is mounted afterwards. DO YOU NEED HELP IN YOUR PLANNING? We are happy to assist you with your storage or discharge systems. Contact us if you have any questions. Please call us at +43 662 454072-0 or send us and email to [email protected] 15 WOOD LOG BOILER HOW THE WOOD GASIFICATION BOILER WORKS In a wood gasification boiler the wood gasification and the wood gas HIGH combustion take place in two different combustion chambers. Due to this functional principle a wood gasification boiler achieves a very high efficiency and causes only minimal emissions. The combustion chamber is designed for high temperatures and thus provides for a HVZ25L / HVZ34L / HVZ45L long service life, simple cleaning and minimal emissions. The large loading chamber is fully lined with panels and thus protects the boiler wall. A wood gasification boiler works according to the principle of E FF reverse combustion in combination with the principle of down- ICI ENCY draught combustion. This means that the flame burns from the top to the bottom. Since a flame naturally burns upwards, the combustion air must be conveyed through the boiler by a fan. The use of an induced draught fan has the advantage that fewer flue gases escape when opening the loading chamber door. The combustion process is controlled by the DCC® combustion Boiler type HVZ25L HVZ34L HVZ45L controller with lambda probe together with the primary and secondary air control drives. Power (kW) 25,00 34,00 45,00 The lambda probe monitors the supply of oxygen, ensuring clean combustion. The heat Partial load heat output (kW) 12,50 17,50 22,50 exchanger transfers the energy of the hot combustion gases into the water. The combustion Width (mm) 585 700 700 system and the heat exchanger are cleaned manually. Total depth (mm) 1400 1370 1385 Boiler height (mm) 1330 1370 1565 *) Je nach Bausubstanz / Isolierung kW 12,5 – 45 up to 1565 Touch-Screen m2 up to 200 – 850 m * 2 up to 14 00 THE PRODUCT CONSISTS OF FEATURES »» »» »» »» »» »» »» »» Lambda sensor and flame sensor 2 actuators for optimal primary and secondary air supply Microprocessor control with touch screen for menu guidance Pipe heat exchanger with manual cleaning Built-in safety heat exchanger Speed-regulated induced draft fan Instructions for assembly and use 700 »» »» »» »» from 519 kg Buffer loading programme (with 2 buffer sensors) included by default 1 boiler sensor as well as 1 contact sensor (heating circuit) included by default Easy operation with touch user interface Glow-holding function Alert function (LED, signal) “Add wood logs” Primary and secondary air control drive Induced draught fan Lambda sensor Heat exchanger Combustion chamber panels High temperature fire-clay combustion chamber ADVANTAGES OF THE HVZ SERIES 16 REFLEX TOUCH-SCREEN LAMBDA SENSOR Touch-Screen colour display with illustrations of the heating system and adjustment possibilities - also possible via Smartphone or Tablet for on the road Optimal combustion by means of speed-regulated induced draft fan connected to a lambda, exhaust and flame sensor. Cleaning opening 17 TECHNICAL DATA Pellet and wood chip boilers You can find the individual technical data sheets for the corresponding boilers on our website. Boiler type Top Light Top Light M TLM MBW PZ 8 RL PZ 25 RL PZ 32/35 RL PZ 65 RL PZ 100/101 RL HVZ25/34/45L Power (kW) 9,2 14,9 14,9 14,5 25,0 32,2 / 35,0 64,9 99,9 / 101,0 25 / 34 / 45 Partial load heat output (kW) 2,4 4,5 4,5 4,1 6,7 8,3 18,0 24,3 12,5 / 17 / 22,5 230 VAC / 50 Hz, 16 A 230 VAC / 50 Hz, 16 A 230 VAC / 50 Hz, 16 A 230 VAC / 50 Hz, 16 A 230 VAC / 50 Hz, 16 A 230 VAC / 50 Hz, 16 A 230 VAC / 50 Hz, 16 A 230 VAC / 50 Hz, 16 A 230 VAC / 50 Hz, 10 A Dual Combustion Control (DCC) ✗ ✗ ✗ ✗ ✗ ✗ ✗ ✗ ✗ Stainless-steel burner ✗ ✗ ✗ ✗ ✗ ✗ ✗ ✗ – High temperature fire-clay combustion chamber – – – – – – – – ✗ Safety heat exchanger – – – – – – – – ✗ Lambda sensor control ✗ ✗ ✗ ✗ ✗ ✗ ✗ ✗ ✗ Microprocessor control ✗ ✗ ✗ ✗ ✗ ✗ ✗ ✗ ✗ Speed-regulated induced draft fan ✗ ✗ ✗ ✗ ✗ ✗ ✗ ✗ ✗ Speed-regulated rising screw ✗ ✗ ✗ ✗ ✗ ✗ ✗ ✗ – Vaccu-Trans ✗ ✗ Optional ✗ ✗ ✗ ✗ ✗ – Automatic boiler cleaning ✗ ✗ ✗ ✗ ✗ ✗ ✗ ✗ Manuell External contact possible ✗ ✗ ✗ ✗ ✗ ✗ ✗ ✗ ✗ Touch-Screen optional Touch-Screen optional Touch-Screen optional Touch-Screen optional Touch-Screen optional Touch-Screen optional Touch-Screen Touch-Screen Touch-Screen Automatic ignition unit ✗ ✗ ✗ ✗ ✗ ✗ ✗ ✗ – Pipe heat exchanger ✗ ✗ ✗ ✗ ✗ ✗ ✗ ✗ ✗ Remote connection Optional Optional Optional Optional Optional Optional ✗ ✗ – Electric connection Monitor *) According to model range 18 19 Natural, sustainable heating with Biotech pellet and chipping heating systems. PELLET AND WOOD CHIP HEATING Biotech Energietechnik GmbH Mayrwiesstraße 12 5300 Hallwang, Austria T +43 662 454072-0 F +43 662 454072-555 [email protected] www.biotech-heizung.com Typing and printing errors reserved. Your heating expert is happy to advise you: