Transcript
Product Guide Stunning Beauty & Outstanding Speed
Working with SS21 / BS3 / SB53 inks The information in this document is subject to change without notice.
Mimaki Europe B.V. Sign Graphics Products
27-11-2014 Ver1.0.1EU
Terms of use •
• • •
The contents of this presentation are intended only for Mimaki authorized resellers. Authorized persons are not permitted to distribute, copy or change this presentation without explicit approval of Mimaki Europe B.V.
Contents and technical explanations in this presentation are based on the test results achieved at Mimaki at the time of testing and are not a guarantee for performance. Substrates should be tested beforehand. In addition, the contents in this presentation do not lead to any legal obligations from Mimaki and Mimaki does not take any responsibility. Please verify in advance whether your intended prints will result in sufficient quality. Contents of this presentation are subject to change without prior notice for improvement. Compositors errors reserved.
Mimaki Europe B.V. Sign Graphics Products
Features •
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High quality printing by Mimaki’s original technologies
• • •
Smooth image quality by waveform control and precise dot placement technology Mimaki’s proprietary 3-way intelligent heater optimizes dot gain MAPS3 eliminates banding and delivers smooth print densities
Unattended operation support package
• • •
Nozzle Checking Unit for delivering an continuous high printing quality Uninterrupted Ink Supply system for large amount of productions Strong media feeding system, max weight of 40kg and up to a diameter of 250mm
High quality printing and high printing speeds of 56 m²/h
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High quality printing with the drop size of 4pl and the resolution of 1440dpi Maximum print speed of 56m²/h with the drop size of 35pl
More applications with Orange and Light Black ink
• •
Printing with orange ink, gives a larger color gamut, for printing more corporate colors Accurate gray scale printing, with light black ink, without color shifts
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System configuration Connection USB 2 0 5m(15ft) cable is recommended
PC Recommended specifications CPU: Core i5 3.2GHz MEMORY: 8GB HDD: 500GB USB2.0: 4 ports or more Optical disk drive: DVD-ROM Windows7 Professional 64bit Monitor: 1366x768
Works also with:
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Including Rip software
Options AMF Kit MBIS3 Drying Fan Air exhaust unit Anti-static sheet Additional Pinch roller 8x Eco-cartridge for BS3 inks
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Ink Type / Ink Set SS21 8 different ink colors
Capacity: CMYKLcLmLkOr: 440ml cartridge 2L Ink pack, for MBIS3
2 ink set selections 4C: High speed printing M C Y K K Y C M 8C: Smooth, vibrant colors M C Y K Lc Lm Lk Or
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Ink Type / Ink Set BS3 4 Colors M C Y K K Y C M
Sb53 7 Colors M B Y Dk Lb Lm
*K ink is also available
Ink set
Ink set
4C : High speed printing
4C : High speed printing
M C Y K K Y C M
M B Y Dk Dk Y B M
6C : Smooth and vibrant colors M B Y Dk Lb Lm B M
Capacity CMYK: 600ml Ink pack, with the Eco-cartridge 2L Ink pack, for the MBIS3
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Capacity BMYDK(K)LbLm: 440ml cartridge 2L Ink pack, for the MBIS3
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Head layout
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1 Print head is incorporated
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Ejects 7 different drop sizes from 4pl/7pl/8pl/14pl/16pl/24pl/35pl Prints both high quality mode and high speed mode 1-head:1440-nozzle (180-nozzle x 8-lines)
1 2 3 4 5 6 7 8
Nozzle row length Approx.25.4mm (1 inch)
Nozzle width Approx.31mm (1.2 inch)
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Highly versatile printer •
Larger Ink drop • 3 different drop sizes are automatically selected from 7drop sizes, depending on the selected print quality (profile) • When working with SS21, the 7 drop sizes are 4pl,7pl,8pl,14pl,16pl,24pl, and 35pl • High speed printing with high densities is attained by taking advantage of the maximum drop size of 35pl • The variable dot technology, with a maximum dot size of 35pl, is used for the highest productivity of 56.2m²/h with SS21/BS3 and 58m²/h with SB53 • This gives the printer a wide coverage, from high resolutions with high qualities to low resolution printing, with higher densities Case 1 : Maximum dot size =21pl
Case 2 : Maximum dot size =35pl 1 /360 inch
1 /360 inch 1 /360 inch
Large 21pl Middle 14pl Small 4pl
Low density due to an gap between the dots ↓ Not suitable for high speed mode (low resolution)
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1 /360 inch
Large 35pl Middle 14pl Small 4pl
High density with no gap between the dots ↓ Suitable for High speed mode
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Print Speed (SS21/BS3)
• 4C ink set, CMYK
Banner
PVC
Draft 540x720,4P,Bi
19,5 17,0
High Speed 720x720,4P,Bi
Super Draft 360x360,1P,Bi
16 13,9
Standard① 720x720,5P,Bi
Draft 540x360,2P,Bi
13,1 11,4
Standard② 720x720,6P,Bi
19,5 17,0
Standard① 720x720,4P,Bi
7,2 6,3
High Quality② 720x1440,12P,Bi
36 31,3
High Speed 540x720,4P,Bi
11,1 9,7
High Quality① 720x1080,8P,Bi
56,2 48,9
5,6 4,9
16 13,9
Standard② 720x1080,6P,Bi
JV150-160
11,1 9,7
JV150-160 Super Smooth 1440x1440,16P,Bi
2,2 1,9 0
High Quality 720x1440,10P,Bi
JV150-130
10
20
30 ㎡/h
6,6 5,7 0
JV150-130 20
40
60 ㎡/h
The print modes in this document is the performance of the printer. The media profiles are created depending on the media type. Creating profiles with MPM II is possible, when the media profile is not available.
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Print Speed (SS21), 8C ink set
• 8C: CMYKLcLmLkOr PVC Draft 720x720,8P,Bi
Banner Super Draft 360x360,2P,Bi
8,2 7,1
High Speed 720x720,10P,Bi
Draft 540x360,4P,Bi
6,6 5,7
Standard① 720x1080,12P,Bi
High Quality 720x1440,18P,Bi 1,7 1,5
10
15
20
㎡/h
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4,7 4,1
Super Smooth 720x1440,18P,Bi
JV150-130 5
6,6 5,7
High Quality 720x1080,14P,Bi
JV150-160
0
8,2 7,1
Standard② 720x720,10P,Bi
3,6 3,1
Super Smooth 1440x1440,20P,Bi
9,8 8,5
Standard① 720x720,8P,Bi
4,3 3,7
28,1
17,8 15,5
High Speed 540x720,8P,Bi
5,6 4,9
Standard② 720x1080,16P,Bi
24,4
JV150-160
3,6 3,1 0
JV150-130 10
20
30
㎡/h
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Outstanding Speed, Sb53 inks
• Sb53 4C and 6C printing speeds BMYDk(K) Super Draft 360x360,1P,Bi
50,5
Draft 540x360,2P,Bi
Super Draft 360x360,2P,Bi
36,7 31,9
High Speed① 540x360,3P,Bi
Standard② 720x1080,6P,Bi
8,2 7,1
Super Smooth 720x1440,10P,Bi
JV150-130
20
40
60
6,6 5,7
High Quality 720x1080,14P,Bi
JV150-160
6,6 5,7 0
8,2 7,1
Standard② 720x720,10P,Bi
11,1 9,7
High Quality 720x1440,8P,Bi
10,2 8,9
Standard① 720x720,8P,Bi
16 13,9
4,7 4,1
Super Smooth 720x1440,18P,Bi 80
m²/h
29,5
18,7 16,3
High Speed 540x720,8P,Bi
19,5 17,0
Standard① 720x720,4P,Bi
25,7
Draft 540x360,4P,Bi
25 21,8
High Speed② 540x720,4P,Bi
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BMYDk(K)LbLm 58
JV150-160 JV150-130
3,6 3,1 0
10
20
30
40 m²/h
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Outstanding Speed, Sb53 inks
• 2 different types of black ink •
2 types of black ink are offered to meet customer's demand
Type
Advantage •
Sb53-K
Sb53-DK
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•
•
Less smoke generation, during heat transfer Less grainy results can be seen at the low gradation areas Reflection density is higher at the low gradation part
Disadvantage •
When printing with 100%, the density is the same as Dk ink, but the density is lower in the areas with low gradations
•
Grainy results can be seen at the low gradation areas More smoke generation during heat transfer, compared to the K ink
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Stunning Quality
• Waveform Control Technology for high quality printing • High accuracy dot placement
• Jetting ink drops in straight lines, high accuracy dot placement with almost perfect round dots
• Generating less mist
• Printing clear and sharp letters, lines, edges, etc.
• Waveform is optimized, to reduce the risk of missing nozzles
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Stunning Quality Ejects ink not straightly and not with a perfect circle
Ejects ink in straight lines with a near-perfect circle
Ink dots overlap and no accurate dot placement ↓ Grainy appearance and uneven density
Ink dots do not overlap and gives an accurate dot placement ↓ No grainy appearance
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Stunning Quality •
Variable ink Dot Technology
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Printing with 3 different dot sizes, small, medium and large Delivers a high image printing quality, with very smooth gradations 3 different drop sizes are selected from 4pl/7pl/8pl/14pl/16pl/21pl/29pl/35pl, depending on the type of ink and the selected print mode This allows printing in not only high resolution printing, for high quality, but also high speed & high density printing for high productivity!
Variable dot
Normal dot
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Stunning Quality •
3Way Intelligent Heater plus Top Blower
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Optimizes the dot gain Generates a higher print quality without bleeding, by a quick and accurate ink dot fixing, by heating the media to a perfect temperature, through the Pre- and Print heaters The Post-heater provides additional drying after printing The top blower assists drying the ink on the media surface, to support high speed/density printing Controls drop size by heating up media.
3-way Intelligent Heater patent No. Japan
4889059
USA
8.444.262
China
ZL 200910222559.8
Heater cover Print-head Post-heater
Print- heater Pinch roller
Pre-heater Post-heater to ensures faster drying
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Grid roller
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Stunning Quality •
MAPS3 (Mimaki Advanced Pass System 3)
• •
MAPS3 prints passes in gradation-like tone, by dispersing ink drops between the passes, which reduces banding, uneven drying ink, and bidirectional stripes MAPS3 works in the higher pass modes of an resolution MAPS3
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Normal Pass
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Continuous Operation
• NCU (Nozzle Check Unit)
• Stable printing quality, by preventing printing with clogged
• • •
nozzles NCU checks the nozzle condition automatically per transferred file or the set print length When nozzles are clogged, the cleaning is then started automatically When the clogged nozzle is not recovered by cleaning, the Nozzle Recovery System is then automatically done, and printing starts
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Continuous Operation
• NCU (Nozzle Check Unit) NCU operation flow
The NCU unit
Nozzle check setup
Print head
1. After printing, one file 2. After printing, the set print length
Ink ejection by each nozzle line Checks nozzles All nozzles are checked per nozzle line
Light emitter
Receiver
Nozzle Missing Yes/No No
Sensor: Receiver detects a light → no ink drop →Cleaning Nozzle check duration: 50sec./check Nozzle check ink consumption: 192 cc/year* *Operating Condition: One check/hour x 10-hour operation/day x 240-day
Start printing
The number of the retrying cleaning can be changed.
Cleaning is done automatically Yes When missing nozzles could not be recovered after retrying cleaning.
Nozzle recovery is then automatically set When the number of missing nozzles is higher than the number in the setup
Warning (Standby)
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Continuous Operation
• NRS (Nozzle Recovery System)
• Increases the uptime • Replaces missing nozzles, by working nozzles in other • •
passes No need for direct service intervention Makes printing with the same quality possible, even if nozzles are missing
Continuous printing by NRS
Down Time
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Continuous Operation
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Continuous Operation
• NRS (Nozzle Recovery System) Register the number of missing nozzles
Nozzle check pattern
Clogged/Missing nozzles
Replacing the clogged nozzle, by using a other working nozzle • 10 nozzles can be registered per 1 nozzle line • NRS is not changing the printing speed • NRS is not working when: • Printing in low pass modes • Printing in some modes with MAPS3 • The position of the nozzle is not correct
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Stunning Quality
• New orange ink with SS21
• Wider gamut with new Orange ink
• Orange ink is added as an process color • Covering approx. 94.8% of the PANTONE coated
•
color chart. 7% more than with 4C only The large color gamut makes it easy possible to reproduce more corporate colors, etc. M C Y K Lc Lm Lk Or
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Stunning Quality
• SS21 with Orange ink Gamut comparison
Comparing print results
120 100
CMYKLcLm
CMYKLcLmLk+Or
Less freshness without orange ink
High reproducibility with bright, fresh Orange
80 60 40 20
-120 -100 -80
-60
-40
0 -20 0 -20
20
40
60
80
100 120
-40 -60 -80 -100 -120
CMYKLcLmLkOr
CMYK
Colors of PANTONE PANTONE近似色
*PANTONE solid chips coated(1085 colors)
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Stunning Quality •
SS21 with Light-black ink
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High quality Monochrome color reproduction with the new Light-Black ink Smooth color balance without color shifting, reproducing high quality monochrome smooth and clear grey output
CMYKLcLm
•
Reddish grey
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CMYKLcLmLkOr
•
No color shift and smooth gradation
CMYKLcLm
• •
Reddish grey Skin w/grainy appearance
CMYKLcLmLkOr
• •
Clear grey Smooth skin
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Continuous Operation
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Automatic Wiper Cleaning
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The ink on the wiper is automatically removed during the cleaning procedure of the wiper No pollution of the print head caused by ink residue from the wiper Easier daily maintenance as the wiper is cleaned automatically 1. Washing liquid
Wiper Cleaner 2. Wipe out
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Continuous Operation •
Event Mail Notification
• •
Various information can be sent from via email Read the status of the printer on remote locations, allowing unattended printing
Print start/completed Error/Warning
Internet
Receiving Mail
LAN
USB RIP-PC
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Mobile device
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Continuous Operation •
Ink Supply Systems
• •
•
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UISS*(Uninterrupted Ink Supply System)
• •
In 4C ink-set, when the ink runs out, ink is automatically supplied from the other cartridge for continuous operation Not available with 6C/8C ink-set
Non-Stop Ink replacement
• • • •
Working with the 4C ink-set, an empty ink cartridge can be replaced with a new one, without stopping the active print job No waste of time and media or ink When using the Sb53 6C ink set, UISS works with M and Bl Not available with 6C+WW and 8C ink sets
Optional, MBIS3 (Mimaki Bulk Ink System III)
• • •
Large volume, 2L ink packs, are placed directly on to the ink station Making it possible to print, continuous large print jobs The new MBIS3 on the printer saves working space, and large 2L ink pack saves running cost
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Continuous Operation •
•
Media feeding and take-up system
• • • •
Stable Feeding/Take-up for heavy-weight media Smooth handling of various medias are supported by the new Feeding/Take-up system max. Weight of 40kg max. diameter of 250mm
Convenient media installation
•
Media stand
• •
The media stand is available for both, feeding and take-up unit Supporting installing and removing of heavy media rolls
Media stand
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At rear side
At front side
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Continuous Operation
• High media feeding accuracy
• Compensates for diameter changes of the take-up roll
• Adjustable pinch roller
• Adjust the number of pinch rollers, to be used, depending on the width and type of media
Pushing down the pinch roller
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Lifting-up the pinch roller
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Optimize Work Efficiency • • •
Highly Visible Design of the Machine Color LCD Control Panel
• •
Display size of 52.56mm x 70.08mm Allowing easy setup and control
The Status LED
• •
LED status lamp indicates the status of the printer Easy to see from an distance Various information is displayed in a graphical manner, such as media width, heater temperature and remaining ink
Status LED Blinking in Blue: Normal operation Blinking in Red: Needs attention
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Stable printer
• Lift up block
• By attaching the Lift Up Blocks to the casters of machine • Prevents the shaking of the machine while printing with lift up block
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Media feeding and take-up • • •
Handles media of up to 40kg
•
The take-up roll unit of JV150 has a strong torque to feed media of 40kg
Maximum diameter of up to 250mm
•
The height of the take-up roll unit is 17cm, which is high enough to roll up the media of the diameter of up to 250mm
Prints one roll of media with high feeding accuracy
• •
The diameter of the taken-up media is measured by a censor This keeps the tension of the media constant Take-up roll switch For manual operation press the button to roll up the media.
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Rip software, RasterLink6 Intuitive Operation 1 The main information is in one screen. The status of printer, the progress of ripping, the status of job can be checked at a glance. Nesting or composition of job are displayed visually. 2
New Advanced Functions ・Batch printing “Test the best profile when trying to print on media which has never been used before” ・Convenient functions Estimated Completion Time display Enhanced layout function Printer Status display
The visual icons on the right side of the screen allows for the easy and quick setting of the print condition.
Web Update function 3 Frequently used setting can be registered as “My Favorite”. Up to 30 settings can be registered.
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The web update is available as well as RasterLinkPro5 which has been well received. The program update and the profile download can be done through the web easily
Input Profile
•
Input profile “WideMimakiNaturalVivid” is available for reproducing brilliant color for Orange and Light Black ink set. WideMimakiCMYK
・Mimaki’s standard input profile
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WideMimakiNaturalVivid
・Available from (C)JV300/150 Series ・Reproduces brilliant color and natural skin tone for (C)JV300/150 (Or,Lk)
WideMImaki2013forSign
・Available from JV400LX Series ・High intensity input profile specialized for JV400LX(Or,G)
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Options •
•
•
AMF Kit- tension bar for the take-up system
• • •
Advised to order, when printing on higher speeds OPT-J0360 for JV150-130 OPT-J0359 for JV150-160
MBIS3 – Mimaki bulk ink system
•
OPT-J0364 for JV150 series
Anti-static sheet
• •
OPT-J0358 for JV150-130 OPT-J0356 for JV150-160
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Options • •
•
•
Additional Pinch roller
• •
OPT-J0376 for JV150-130 OPT-J0362 for JV150-160
Drying Fan
• •
OPT-J0352 for JV150-130 OPT-J0351 for JV150-160
Air exhaust unit
• • •
When ordering the Air exhaust unit, also the Drying fan needs to be ordered! OPT-J0354 for JV150-130 OPT-J0353 for JV150-160
Eco-cartridge needed for BS3 inks
•
OPT-J0361, 1 set of 4 eco-cartridges, order 2 sets
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Packing / Installation Model
Width
JV150-130
2,662mm
JV150-160
2,912mm
Depth
Height
Weight
750mm
1,050mm
230Kg 215kg
Manpower for installation
Per Container
4
20ft:12x 40ft:24x
Installation condition ●Remarks 1. Do not install on the weak surface floor. 2. Make sure to use in a ventilated environment. ・Environmental temperature: 20℃-30℃ ・Quality assurance temperature: 20℃-25℃ ・Humidity: 35-65%Rh (no condensation) ・Temperature gradient: ±10℃/h or less ・Dust: Equivalent to office environment 3.Do not install on carpets, etc because those are easy to be charged, and it can effect the image quality. 4. Ink odor generates. Please use the machine in a well-ventilated environment. 5. Do not install in the place where using a photograph fixer or the place with acid steam like acetic acid, hydrochloric acid. *Installation space for PC is required separately
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Specifications JV150-130
JV150-160
Print head
On-demand piezo print head
Resolution
360 dpi,540 dpi,720 dpi, 1080 dpi, 1440 dpi
Drop size
Min. 4pl, Max.35pl
Head height
2.0mm/2.5mm/3.0mm *manual adjustment (+1.0mm or +2.0mm)
Ink type
Eco solvent ink:SS21/BS3/ES3(to be available separately) Sublimation Ink:Sb53
Ink color
SS21:8-color (CMYKLcLmLkOr), BS3(CMYK), Sb53(BlMYKDKLBlLm)
Ink capacity
SS21:440ml cartridge/2L ink pack BS3:600ml ink pack/ 2L ink pack Sb53:440ml cartridge/2L ink pack
Max. printing width
Max.1,361mm
Max.1,610mm
Max. media width
Max.1,371mm
Max.1,620mm
Media thickness
1.0mm (0.039’”) or less
Roll weight
40kg (88lb) or less
Outside dimension
2,525mm(W)x700mm(D)x1,392mm(H)
2,775mm(W)x700mm(D)x1,392mm(H)
Packing size
2,662mm(W)x750mm(D)x1,050mm(H)
2,912mm(W)x750mm(D)x1,050mm(H)
Body weight
160kg
185kg
Power supply
Power consumption Applicable standards Mimaki Europe B.V. Sign Graphics Products
Single phase (AC100~120V/220~240V ±10%)×1 50/60Hz±1Hz
(100V) Max 1440W×1
(220V)Max 1920W×1
VCCI class A / FCC class A / UL60950-1ETL / CE Marking(EMC, Low Voltage and Machinery) CB report / RoHS / REACH・CCC(pending)・Energy Star / RCM 38
FAQ #
Questions
Answers
1
Are white ink and silver ink supported?
No, those aren’t. JV150 does not have ink circulation system.
2
Is the NCU same as JV5’s?
No t isn’t. JV5’s NCU checks nozzles while scanning, but , JV150’ NCU checks nozzles per transferred file or set length.
3
How the PANTONE color coverage is calibrated?
The coverage of the gamut of Lab value.
4
What is the outdoor resistance of Orange ink?
Equivalent to CMYK.
5
Is the CMYKLcLm ink set available?
No, it isn’t. Because, the print speed is same as CMYKLcLmLkOr ink set.
6
Is sublimation ink supported?
Yes, it is.
7
Is RLP5 supported?
No, it isn’t.
8
Is the ink set between BS3 and SS21 switchable?
No, it isn’t.
9
Is the Ethernet connection supported?
No, it isn’t. LAN port is for the event mail notification.
10
Can MAPS3 be turned OFF?
No, it can’t.
11
Has the power source of the Drying fan unit to be separated from the printer's?
Yes, it has to be. Power supply of less than 1.4A is required. (No restriction on voltage)
12
Is the power source required for the Air exhaust unit separately from the printer or the Drying fan unit?
No, it doesn’t. Because, the Air exhaust unit draws power from the Drying fan. In order to use the Air exhaust unit, the Drying fan unit has to be installed at the same time.
13
What is the precaution when using external heater?
Please use optional Relay Box to make it work in conjunction with the printer's state. 39
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