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PRODUCT INFORMATION SHEET. PLEASE ADD THIS TO THE DOSSIER YOU HAVE ALREADY RECEIVED. CATALOGUE NUMBER TYPE NUMBER DESCRIPTION BRAND DATE DW909K - DW912K - DW914K - DW972K DW995K - DW997K 3 Cordless Drills DeWALT July 1997 MANUFACTURING PLANT PARTS WAREHOUSE EUROTECH ENGINEER Spennymoor, UK. Perth Avenue, UK. Martin Cook. GENERAL INFORMATION Introducing Type 3 units. These are based on the existing Type 2 ELU spindle lock units but in DeWALT livery. Elu Type 2 SBA35K SBA55K SBA75K SBA85K BSA52K BSA82K Mechanism Combi 9.6v Combi 12v Combi 14.4v Combi 18v Clutch 12v Clutch 18v DeWALT Type 3 DW909K DW912K DW914K DW997K DW972K DW995K New Feaures and Minor differences 1) All are fitted with the new gearboxes that feature Sintered metal planet gears 2) All are supplied with the new 2.0 AH battery packs 3) All will be serviced with the new XRT2 battery charger (EZAL20T). This can be used for voltages 7.2 to 18. 4) Livery (colour) change affects Sliders, Clamshells, Nose ring and Labels. 5) Module ring (item 11) reintroduced into these units for quality reasons 6) Combi units have a new Cam extender (item 64) to improve interface with nose ring 7) New switch for 18 volt units with modified profile to fit clamshells 8) DW914K has new motor & gearbox with different gear ratio to reduce RPM down to 1500. TYP. DW909 3 800 38 34 801 18 836 19 837 35 4 20 16 21 17 22 1 57 2 64 6 5 45 23 59 41 58 40 63 7 13 42 43 27 11 37 34 15 8 9 10 866 19 12 28 44 30 826 29 62 3 827 24 828 E12270 / 374416-01 25 01-07-97 23 DW909K----B TY 3 02-07-97 -----------------------------------------------------ITEMDESCRIPTION PART NO. QTY VARIANT DESCRIPTION 1 MOTOR SA 373244-00 1 2* GEARBOX SA 372610-04 1 3 SWITCH SA 368832-01 1 4 BRUSH KIT 373091-00 1 5 COMBI MODULE 799989-29 1 6 END CAP SA 370506-01 1 7 HOUSING SA 798966-00 1 8 SUPPORT 798963-01 1 9 PLATE 798708 1 10 ADJUSTER 798709 1 11 WASHER 805004 1 12 CLIP 798959 1 13 BALL 798699 13 15 SPRING 798707 6 16 PINION 380325-02 1 17 SPRING 799024 1 18 SLIDER 799025-04 1 19 CLAMSHELL 805840-10 1 20* RING 799013-01 1 21 CHUCK KEYLESS 368946-00 1 22 SCREW 368409 1 23 SCREW 733886 8 24 COVER REAR 368838 1 25 SCREW 330013-04 7 27 SCREW 808821 2 28 LEAD RED 369320 1 29 LEAD BLACK 369319 1 30 SLIDER 806057-06 1 34 RETAINER 798453 2 35 BRAND LABEL 374412-00 1 37 BIT PHILLIPS 297757-02 1 M-AF-CL-IR-BR-UY-PA-BO 37 BIT PHILLIPS 297757-02 1 M-AR-PE 37 BIT PHILLIPS 297757-02 1 M-CH-IT-BE-LU-AT-GR-ES 37 BIT PHILLIPS 297757-02 1 M-DE-FR-FI-DK-PT-NO-SE 37 BIT SLOTTED 297564 1 M-GB-IE 38 BIT POZIDRIVE 297755-02 1 M-AF-CL-IR-BR-UY-PA-BO 38 BIT POZIDRIVE 297755-02 1 M-AR-PE 38 BIT POZIDRIVE 297755-02 1 M-CH-IT-BE-LU-AT-GR-ES 38 BIT POZIDRIVE 297755-02 1 M-DE-FR-FI-DK-PT-NO-SE 38 BIT POZIDRIVE 297565 1 M-GB-IE 40 SPRING 799981 1 41 RATCHET FIXED 799980 1 42 CAM 799978 1 43 SHAFT SA 798965-23 1 44 RATING PLATE 374414-01 1 45 SPRING 805002 1 57 NEEDLE ROLLER 809740 5 58 ANVIL 372061 1 59 LOCKING RING 371983 1 62 CHARGER. 381360-02 1 M-AF-CL-IR-BR-UY-PA-BO 62 CHARGER. 381360-02 1 M-AR-PE 62 CHARGER. 381360-02 1 M-CH-IT-BE-LU-AT-GR-ES 62 CHARGER. 381360-02 1 M-DE-FR-FI-DK-PT-NO-SE 62 CHARGER 381360-01 1 M-GB-IE 63 DAMPER 372063 1 64 EXTENDER 373853 1 800* GREASE 1kg 808386-49 1 801* GREASE 3kg 805639 1 DW909K----B TY 3 02-07-97 -----------------------------------------------------ITEMDESCRIPTION PART NO. QTY VARIANT DESCRIPTION 828 LABEL 371054-04 1 836 GAP GAUGE 559500-99 1 837 PRESS TOOL 559501-99 1 866 BATTERY 150870-11 1 BATTERY AMPS/HOURS 2 CELLS 8 CHARGE TIME 1 HR BLOWS 4400-13200 CAPACITY 10MM VOLTAGE #1 VOLTS 9.6 INPUT WATTS #1 WATTS 195 RPM #1 0-400/1200 * = SEE REPAIR INSTRUCTIONS TYP. DW912 3 800 38 34 801 18 836 19 837 35 4 20 16 21 17 22 1 57 2 64 6 5 45 23 59 41 58 40 63 7 13 42 43 27 11 34 15 37 8 9 10 866 19 12 28 44 30 826 29 62 3 827 24 828 E12269 / 374416-02 25 01-07-97 23 DW912K----B TY 3 02-07-97 -----------------------------------------------------ITEM DESCRIPTION PART NO. QTY VARIANT DESCRIPTION 1 MOTOR SA 373244-01 1 2* GEARBOX 372610-05 1 3 SWITCH SA 368832-01 1 4 BRUSH KIT 373091-00 1 5 COMBI MODULE 799989-29 1 6 END CAP SA 370506-01 1 7 HOUSING SA 798966-00 1 8 SUPPORT 798963-01 1 9 PLATE 798708 1 10 ADJUSTER 798709 1 11 WASHER 805004 1 12 CLIP 798959 1 13 BALL 798699 13 15 SPRING 798707 6 16 PINION 380325-02 1 17 SPRING 799024 1 18 SLIDER 799025-04 1 19 CLAMSHELL 805840-11 1 20* RING 799013-01 1 21 CHUCK KEYLESS 368946-01 1 22 SCREW 368409 1 23 SCREW 733886 8 24 COVER REAR 368838 1 25 SCREW 330013-04 7 27 SCREW 808821 2 28 LEAD RED 369320 1 29 LEAD BLACK 369319 1 30 SLIDER 806057-06 1 34 RETAINER 798453 2 35 BRAND LABEL 374412-00 1 37 BIT PHILLIPS 297757-02 1 M-AF-CL-IR-BR-UY-PA-BO 37 BIT PHILLIPS 297757-02 1 M-AR-PE 37 BIT SLOTTED 297564 1 M-AU-NZ-ZA 37 BIT PHILLIPS 297757-02 1 M-CH-IT-BE-LU-AT-GR-ES 37 BIT PHILLIPS 297757-02 1 M-DE-FR-FI-DK-PT-NO-SE 37 BIT SLOTTED 297564 1 M-GB-IE 38 BIT POZIDRIVE 297755-02 1 M-AF-CL-IR-BR-UY-PA-BO 38 BIT POZIDRIVE 297755-02 1 M-AR-PE 38 BIT POZIDRIVE 297565 1 M-AU-NZ-ZA 38 BIT POZIDRIVE 297755-02 1 M-CH-IT-BE-LU-AT-GR-ES 38 BIT POZIDRIVE 297755-02 1 M-DE-FR-FI-DK-PT-NO-SE 38 BIT POZIDRIVE 297565 1 M-GB-IE 40 SPRING 799981 1 41 RATCHET FIXED 799980 1 42 CAM 799978 1 43 SHAFT SA 798965-23 1 44 RATING PLATE 374414-02 1 45 SPRING 805002 1 57 NEEDLE ROLLER 809740 5 58 ANVIL 372061 1 59 LOCKING RING 371983 1 62 CHARGER. 381360-02 1 M-AF-CL-IR-BR-UY-PA-BO 62 CHARGER. 381360-02 1 M-AR-PE 62 CHARGER 381360-03 1 M-AU-NZ-ZA 62 CHARGER. 381360-02 1 M-CH-IT-BE-LU-AT-GR-ES 62 CHARGER. 381360-02 1 M-DE-FR-FI-DK-PT-NO-SE 62 CHARGER 381360-01 1 M-GB-IE 63 DAMPER 372063 1 DW912K----B TY 3 02-07-97 -----------------------------------------------------ITEM DESCRIPTION PART NO. QTY VARIANT DESCRIPTION 801* GREASE 3kg 805639 1 826 IDENTITY LABEL 372106-05 1 827 WARNING LABEL 371053-02 1 828 LABEL 371054-04 1 836 GAP GAUGE 559500-99 1 837 PRESS TOOL 559501-99 1 866 BATTERY 151946-13 1 BATTERY AMPS/HOURS 2 CELLS 10 CHARGE TIME 1 HR BLOWS 5060-15400 CAPACITY 13MM STATIC SENSITIVE Y VOLTAGE #1 12 INPUT WATTS #1 235 RPM #1 0-460/1400 * = SEE REPAIR INSTRUCTIONS TYP. DW914 3 800 38 34 801 18 836 19 837 35 4 20 16 21 17 22 1 57 2 64 6 5 45 23 59 41 58 40 63 7 13 42 43 27 11 34 15 8 37 9 10 866 19 12 28 44 30 826 29 62 3 827 24 828 E12268 / 374416-03 25 01-07-97 23 DW914K----B TY 3 02-07-97 --------------------------------------------------------ITEM DESCRIPTION PART NO. QTY VARIANT DESCRIPTION 1 MOTOR SA 798491-13 1 2* GEARBOX 372610-05 1 3 SWITCH SA 368832-01 1 4 BRUSH KIT 373091-00 1 5 COMBI MODULE 799989-29 1 6 END CAP SA 370506-01 1 7 HOUSING SA 798966-00 1 8 SUPPORT 798963-01 1 9 PLATE 798708 1 10 ADJUSTER 798709 1 11 WASHER 805004 1 12 CLIP 798959 1 13 BALL 798699 13 15 SPRING 798707 6 16 PINION 152577-06 1 17 SPRING 799024 1 18 SLIDER 799025-04 1 19 CLAMSHELL 805840-12 1 20* RING 799013-01 1 21 CHUCK KEYLESS 368946-01 1 22 SCREW 368409 1 23 SCREW 733886 8 24 COVER REAR 368838 1 25 SCREW 330013-04 7 27 SCREW 808821 2 28 LEAD RED 369320 1 29 LEAD BLACK 369319 1 30 SLIDER 806057-06 1 34 RETAINER 798453 2 35 BRAND LABEL 374412-00 1 37 BIT PHILLIPS 297757-02 1 M-AF-CL-IR-BR-UY-PA-BO 37 BIT PHILLIPS 297757-02 1 M-AR-PE 37 BIT SLOTTED 297564 1 M-AU-NZ-ZA 37 BIT PHILLIPS 297757-02 1 M-CH-IT-BE-LU-AT-GR-ES 37 BIT PHILLIPS 297757-02 1 M-DE-FR-FI-DK-PT-NO-SE 37 BIT SLOTTED 297564 1 M-GB-IE 38 BIT POZIDRIVE 297755-02 1 M-AF-CL-IR-BR-UY-PA-BO 38 BIT POZIDRIVE 297755-02 1 M-AR-PE 38 BIT POZIDRIVE 297565 1 M-AU-NZ-ZA 38 BIT POZIDRIVE 297755-02 1 M-CH-IT-BE-LU-AT-GR-ES 38 BIT POZIDRIVE 297755-02 1 M-DE-FR-FI-DK-PT-NO-SE 38 BIT POZIDRIVE 297565 1 M-GB-IE 40 SPRING 799981 1 41 RATCHET FIXED 799980 1 42 CAM 799978 1 43 SHAFT SA 798965-23 1 44 RATING PLATE 374414-03 1 45 SPRING 805002 1 57 NEEDLE ROLLER 809740 5 58 ANVIL 372061 1 59 LOCKING RING 371983 1 62 CHARGER. 381360-02 1 M-AF-CL-IR-BR-UY-PA-BO 62 CHARGER. 381360-02 1 M-AR-PE 62 CHARGER 381360-03 1 M-AU-NZ-ZA 62 CHARGER. 381360-02 1 M-CH-IT-BE-LU-AT-GR-ES 62 CHARGER. 381360-02 1 M-DE-FR-FI-DK-PT-NO-SE 62 CHARGER 381360-01 1 M-GB-IE 63 DAMPER 372063 1 DW914K----B TY 3 02-07-97 --------------------------------------------------------ITEM DESCRIPTION PART NO. QTY VARIANT DESCRIPTION 801* GREASE 3kg 805639 1 826 IDENTITY LABEL 372106-06 1 827 WARNING LABEL 371053-02 1 828 LABEL 371054-04 1 836 GAP GAUGE 559500-99 1 837 PRESS TOOL 559504-99 1 866 BATTERY 151947-13 1 BATTERY Amp hours CELLS CHARGE TIME BLOWS CAPACITY STATIC SENSITIVE VOLTAGE #1 INPUT WATTS #1 RPM #1 * = SEE REPAIR INSTRUCTIONS 2 12 1 HR 6600-19800 13mm Y 14.4 295 0-500/1500 TYP. DW972 800 34 3 38 18 836 837 19 35 4 20 16 21 17 22 1 57 2 13 15 14 59 58 10 63 6 7 34 27 43 8 9 37 12 19 5 40 24 23 28 30 866 826 29 3 62 25 827 828 E12271 / 374416-04 01-07-97 11 DW972K----B TY 3 02-07-97 ----------------------------------------------------ITEM DESCRIPTION PART NO. QTY VARIANT DESCRIPTION 1 MOTOR SA 373244-01 1 2* GEARBOX 372610-05 1 3 SWITCH SA 368832-01 1 4 BRUSH KIT 373091-00 1 5 CLUTCH SA 798695-32 1 6 END CAP SA 370506-00 1 7 HOUSING SA 798966-00 1 8 SUPPORT 798963-01 1 9 PLATE 798708 1 10 ADJUSTER 798709 1 11 WASHER 805004 1 12 CLIP 798959 1 13 BALL 798699 13 14 SCREW 733886 4 15 SPRING 798707 6 16 PINION 380325-02 1 17 SPRING 799024 1 18 SLIDER 799025-04 1 19 CLAMSHELL 805840-11 1 20* RING 799019-01 1 21 CHUCK KEYLESS 368946-00 1 22 SCREW 368409 1 23 SCREW 733886 4 24 COVER REAR 368838 1 25 SCREW 330013-04 7 27 SCREW 808821 2 28 LEAD RED 369320 1 29 LEAD BLACK 369319 1 30 SLIDER 806057-06 1 34 RETAINER 798453 2 35 BRAND LABEL 374412-00 1 37 BIT PHILLIPS 297757-02 1 M-AF-CL-IR-BR-UY-PA-BO 37 BIT PHILLIPS 297757-02 1 M-AR-PE 37 BIT PHILLIPS 297757-02 1 M-CH-IT-BE-LU-AT-GR-ES 37 BIT PHILLIPS 297757-02 1 M-DE-FR-FI-DK-PT-NO-SE 37 BIT SLOTTED 297564 1 M-GB-IE 38 BIT POZIDRIVE 297755-02 1 M-AF-CL-IR-BR-UY-PA-BO 38 BIT POZIDRIVE 297755-02 1 M-AR-PE 38 BIT POZIDRIVE 297755-02 1 M-CH-IT-BE-LU-AT-GR-ES 38 BIT POZIDRIVE 297755-02 1 M-DE-FR-FI-DK-PT-NO-SE 38 BIT POZIDRIVE 297565 1 M-GB-IE 40 RATING PLATE 374414-04 1 43 SPINDLE SA 371577-21 1 57 NEEDLE ROLLER 809740 5 58 ANVIL 372061 1 59 LOCKING RING 371983 1 62 CHARGER. 381360-02 1 M-AF-CL-IR-BR-UY-PA-BO 62 CHARGER. 381360-02 1 M-AR-PE 62 CHARGER. 381360-02 1 M-CH-IT-BE-LU-AT-GR-ES 62 CHARGER. 381360-02 1 M-DE-FR-FI-DK-PT-NO-SE 62 CHARGER 381360-01 1 M-GB-IE 63 DAMPER 372063 1 800* GREASE 1kg 808386-49 1 826 IDENTITY LABEL 372106-05 1 827 WARNING LABEL 371053-02 1 828 LABEL 371054-04 1 836 GAP GAUGE 559500-99 1 837 PRESS TOOL 559501-99 1 DW972K----B TY 3 02-07-97 ----------------------------------------------------ITEM DESCRIPTION PART NO. QTY VARIANT DESCRIPTION BATTERY AMPS/HOURS 2 CELLS 10 CHARGE TIME 1 hr CAPACITY 10mm STATIC SENSITIVE Y VOLTAGE #1 12 INPUT WATTS #1 235 RPM #1 0-460/1400 * = SEE REPAIR INSTRUCTIONS TYP. DW995 800 34 3 38 18 836 837 19 35 4 20 16 21 17 22 1 57 2 13 15 23 59 58 10 63 6 7 34 43 27 8 9 37 12 5 19 24 23 40 28 30 866 826 29 3 62 25 827 828 E12266 / 374416-05 01-07-97 11 DW995K----B TY 3 02-07-97 -----------------------------------------------------ITEMDESCRIPTION PART NO. QTYVARIANT DESCRIPTION 1 MOTOR SA 373244-04 1 2* GEARBOX SA 372610-04 1 3 SWITCH SA 368832-03 1 4 BRUSH KIT 373091-00 1 5 CLUTCH SA 798695-32 1 6 END CAP SA 370506-00 1 7 HOUSING SA 798966-00 1 8 SUPPORT 798963-01 1 9 PLATE 798708 1 10 ADJUSTER 798709 1 11 WASHER 805004 1 12 CLIP 798959 1 13 BALL 798699 13 15 SPRING 798707 6 16 PINION 380325-02 1 17 SPRING 799024 1 18 SLIDER 799025-04 1 19 CLAMSHELL 805840-13 1 20* RING 799019-01 1 21 CHUCK KEYLESS 368946-01 1 22 SCREW 368409 1 23 SCREW 733886 8 24 COVER REAR 368838 1 25 SCREW 330013-04 7 27 SCREW 808821 2 28 LEAD RED 371790-02 1 29 LEAD BLACK 369319 1 30 SLIDER 806057-06 1 34 RETAINER 798453 2 35 BRAND LABEL 374412-00 1 37 BIT PHILLIPS 297757-02 1 M-AF-CL-IR-BR-UY-PA-BO 37 BIT PHILLIPS 297757-02 1 M-AR-PE 37 BIT PHILLIPS 297757-02 1 M-CH-IT-BE-LU-AT-GR-ES 37 BIT PHILLIPS 297757-02 1 M-DE-FR-FI-DK-PT-NO-SE 37 BIT SLOTTED 297564 1 M-GB-IE 38 BIT POZIDRIVE 297755-02 1 M-AF-CL-IR-BR-UY-PA-BO 38 BIT POZIDRIVE 297755-02 1 M-AR-PE 38 BIT POZIDRIVE 297755-02 1 M-CH-IT-BE-LU-AT-GR-ES 38 BIT POZIDRIVE 297755-02 1 M-DE-FR-FI-DK-PT-NO-SE 38 BIT POZIDRIVE 297565 1 M-GB-IE 40 RATING PLATE 374414-05 1 43 SPINDLE SA 371577-21 1 57 NEEDLE ROLLER 809740 5 58 ANVIL 372061 1 59 LOCKING RING 371983 1 62 CHARGER. 381360-02 1 M-AF-CL-IR-BR-UY-PA-BO 62 CHARGER. 381360-02 1 M-AR-PE 62 CHARGER. 381360-02 1 M-CH-IT-BE-LU-AT-GR-ES 62 CHARGER. 381360-02 1 M-DE-FR-FI-DK-PT-NO-SE 62 CHARGER 381360-01 1 M-GB-IE 63 DAMPER 372063 1 800* GREASE 1KG 808386-49 1 826 IDENTITY LABEL 372106-03 1 827 WARNING LABEL 371053-02 1 828 LABEL 371054-04 1 836 GAP GAUGE 559500-99 1 837 PRESS TOOL 559501-99 1 866 BATTERY 380525-01 1 DW995K----B TY 3 02-07-97 -----------------------------------------------------ITEMDESCRIPTION PART NO. QTYVARIANT DESCRIPTION CELLS 15 CHARGE TIME 1 hr CAPACITY 13mm 13MM STATIC SENSITIVE Y VOLTAGE #1 18 INPUT WATTS #1 350 RPM #1 0-400/1200 0-400/1200 * = SEE REPAIR INSTRUCTIONS TYP. DW997 800 3 38 34 801 18 836 19 837 35 4 20 16 21 17 22 1 57 2 64 6 5 45 23 59 58 41 40 63 7 13 42 43 27 11 34 15 37 8 9 10 19 866 12 28 44 30 826 29 62 3 827 24 828 E12267 / 374416-06 25 01-07-97 23 DW997K----B TY 3 02-07-97 ----------------------------------------------------ITEM DESCRIPTION PART NO. QTY VARIANT DESCRIPTION 1 MOTOR SA 373244-04 1 2* GEARBOX 372610-05 1 3 SWITCH SA 368832-03 1 4 BRUSH KIT 373091-00 1 5 COMBI MODULE 799989-29 1 6 END CAP SA 370506-01 1 7 HOUSING SA 798966-00 1 8 SUPPORT 798963-01 1 9 PLATE 798708 1 10 ADJUSTER 798709 1 11 WASHER 805004 1 12 CLIP 798959 1 13 BALL 798699 13 15 SPRING 798707 6 16 PINION 380325-02 1 17 SPRING 799024 1 18 SLIDER 799025-04 1 19 CLAMSHELL 805840-13 1 20* RING 799013-01 1 21 CHUCK KEYLESS 368946-01 1 22 SCREW 368409 1 23 SCREW 733886 8 24 COVER REAR 368838 1 25 SCREW 330013-04 7 27 SCREW 808821 2 28 LEAD RED 371790-02 1 29 LEAD BLACK 369319 1 30 SLIDER 806057-06 1 34 RETAINER 798453 2 35 BRAND LABEL 374412-00 1 37 BIT PHILLIPS 297757-02 1 M-AF-CL-IR-BR-UY-PA-BO 37 BIT PHILLIPS 297757-02 1 M-AR-PE 37 BIT PHILLIPS 297757-02 1 M-CH-IT-BE-LU-AT-GR-ES 37 BIT PHILLIPS 297757-02 1 M-DE-FR-FI-DK-PT-NO-SE 37 BIT SLOTTED 297564 1 M-GB-IE 38 BIT POZIDRIVE 297755-02 1 M-AF-CL-IR-BR-UY-PA-BO 38 BIT POZIDRIVE 297755-02 1 M-AR-PE 38 BIT POZIDRIVE 297755-02 1 M-CH-IT-BE-LU-AT-GR-ES 38 BIT POZIDRIVE 297755-02 1 M-DE-FR-FI-DK-PT-NO-SE 38 BIT POZIDRIVE 297565 1 M-GB-IE 40 SPRING 799981 1 41 RATCHET FIXED 799980 1 42 CAM 799978 1 43 SHAFT SA 798965-23 1 44 RATING PLATE 374414-06 1 45 SPRING 805002 1 57 NEEDLE ROLLER 809740 5 58 ANVIL 372061 1 59 LOCKING RING 371983 1 62 CHARGER. 381360-02 1 M-AF-CL-IR-BR-UY-PA-BO 62 CHARGER. 381360-02 1 M-AR-PE 62 CHARGER. 381360-02 1 M-CH-IT-BE-LU-AT-GR-ES 62 CHARGER. 381360-02 1 M-DE-FR-FI-DK-PT-NO-SE 62 CHARGER 381360-01 1 M-GB-IE 63 DAMPER 372063 1 64 EXTENDER 373853 1 800* GREASE 1kg 808386-49 1 801* GREASE 3kg 805639 1 DW997K----B TY 3 02-07-97 ----------------------------------------------------ITEM DESCRIPTION PART NO. QTY VARIANT DESCRIPTION 828 LABEL 371054-04 1 836 GAP GAUGE 559500-99 1 837 PRESS TOOL 559501-99 1 866 BATTERY 380525-01 1 BATTERY AMPS/HOURS CELLS CHARGE TIME BLOWS CAPACITY STATIC SENSITIVE VOLTAGE #1 INPUT WATTS #1 RPM #1 * = SEE REPAIR INSTRUCTIONS 2 15 1 hr 0-6600/19800 0-6600/19800 1313MM mm Y 18 350 0-600/1800 0-600/1800 R10110 CORDLESS DRILLS DW905K - DW910K - DW972K - DW995K Average torque settings: Pre-selected clutch setting 1 = 1 Nm. Pre-selected clutch setting 2 = 2 Nm. Pre-selected clutch setting 3 = 3 Nm. Pre-selected clutch setting 4 = 4 Nm. Pre-selected clutch setting 5 = 5 Nm. 1) Remove battery before dis-assembling. 2) Static control precautions must be taken when handling the switch assembly components. 3) Gearboxes are only available as complete assemblies and should not be dismantled. 4) Before removing the Clutch module (5) from the gearbox (2) refit the nose ring (20) over the mechanism and turn anticlockwise until it hits the stop. This is to release the tension on the clutch springs (15) and prevent the steel balls (13) from flying out of the bottom of the mechanism. 5) REFITTING THE NOSE RING - Use the nose ring (20) to fully wind up the module adjuster (10). Remove and refit the nose ring with the Drill symbol aligned with the arrow on the module. 6) MAINTENANCE CHECKS - Refer to standard maintenance routine. 6a- UNIT SPECIFIC CHECKS: Test battery and advise customer of condition. Check operation of chuck. FOR DETAILED STRIP DOWN INFORMATION, PLEASE REFER TO THE PRODUCT DOSSIER. R10112 CORDLESS DRILLS DW909K - DW912K - DW914K - DW997K Average torque settings: Pre-selected clutch setting 1 = 1 Nm. Pre-selected clutch setting 2 = 2 Nm. Pre-selected clutch setting 3 = 3 Nm. Pre-selected clutch setting 4 = 4 Nm. Pre-selected clutch setting 5 = 5 Nm. Grease 805639 is used in the module (5) Grease 808386-49 is used in the gearbox (2) 1) Remove battery before dis-assembling unit. 2) Static control precautions must be taken when handling the switch assembly components. 3) Gearboxes are only available as complete assemblies and should not be dismantled. 4)- Before removing the Combination module (5) from the gearbox (2), refit the nose ring (20) over the mechanism and turn anticlockwise until it hits the stop. This is to release the tension on the clutch springs (15) and prevent the steel balls (13) from flying out of the bottom of the mechanism. 5) REFITTING THE NOSE RING - Use the nose ring (20) to fully wind up the module adjuster (10). Remove and refit the nose ring with the HAMMER symbol in line with the arrow on the module and engage loosely. Wind the nose ring anti-clockwise until the Drill symbol is in line (or just past) the module arrow and locate the nose ring fully home. 6) MAINTENANCE CHECKS - Refer to standard maintenance routine. 6a) UNIT SPECIFIC CHECKS - Test battery and advise customer of condition. Check operation of chuck. Check brushes, and replace if worn. FOR DETAILED STRIP DOWN INFORMATION, PLEASE REFER TO THE PRODUCT DOSSIER.