Transcript
ProFormer™ Cabinet Systems Section B: Table of Contents Cabinet Models
B1
Options
3642 ProFormer™ Cabinets 4652 ProFormer™ Cabinets
B2 B4
Parts
Electrical Options Cabinet Assembly Reclaimer Dust Collector Blower (Fan & Motor) Ducting/Hoses Pipe Strings Pressure Systems • FaStrip® Variations Suction Systems
B6 B7 B8 B8 B9 B9 B10 B11 B14 B18
Options Details
Cabinets Dust Collectors Dust and Conveying Hoses Reclaimers Pressure Blast Systems Suction Blast Systems
B20 B25 B9 B8 B26 B31
ProFormer™ Cabinet Models ProFormer™ Cabinets (Pressure Systems)
MODEL DESCRIPTION ProFormer 3642 PRC-6 ProFormer FaStrip 3642 PRC-6 ProFormer 4652 PRC-6 ProFormer FaStrip 4652 PRC-6
PART NUMBER 111023 111028 111043 111048
NUMBER OF DOORS 2 standard 2 standard 2 standard 2 standard
DUST COLLECTION SEM SEM SEM SEM
BLOWER MOTOR 1½ hp 1½ hp 1½ hp 1½ hp
SHIPPING WEIGHT 1720 lbs 1745 lbs 2050 lbs 2075 lbs
DUST COLLECTION SEM SEM
BLOWER MOTOR 1½ hp 1½ hp
SHIPPING WEIGHT 1625 lbs 1930 lbs
ProFormer™ Cabinets (Suction Systems)
MODEL DESCRIPTION ProFormer 3642 SRC-6 ProFormer 4652 SRC-6
PART NUMBER 111013 111033
NUMBER OF DOORS 2 standard 2 standard
Never use silica sand in any Empire equipment. 08/09
Page B1
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ProFormer™ Options 3642 ProFormer™ Cabinets including FaStrip® (600 CFM)
FACTORY INSTALLED
Three-Phase Electrical Options (600 CFM)
Single Source: 208 Volt, 60 Hertz 139047 230 Volt, 60 Hertz 139048 460 Volt, 60 Hertz 139049 575 Volt, 60 Hertz 139050 380 Volt, 50 Hertz 139051
CUSTOMER INSTALLED
SEE PAGE
139122 139123 139124 139125 139126
B6 B6 B6 B6 B6
510842 141643 510882 140354 140881 140970 140883 509191 509201
B21 B21 B21 B9 B21 B21 B21 B25 B25
N/A N/A
B8 B8
140405 140406 510411 140596 140626 140630 140627 140631 140622 511572 140402 509002 140864 140535 140421 140422 140574 140322 140502 140825 140286 140419
B20 B20 B20 B20 B20 B20 B20 B20 B20 B20 B21 B21 B21 B21 B21 B23 B23 B23 B23 B22 B24 B25
Cabinet Extended-Wear Options
Black curtain for cone Black curtains for front wall Black curtains for interior sides and back wall Conveying hose, heavy duty, 4” x 9’ White curtain for cone White curtains for front wall White curtains for interior sides and back wall Window protector, plastic Window protector, screen
510762 141641 510802 140338 140882 140971 140884 509191 509201
Reclaimer Extended-Wear Options (600 CFM) Ultrawear lining Urethane spray lining
526184 525862
Cabinet Options
2’n’1 door basket, coated 2’n’1 door basket, standard (uncoated) Antistatic strap Armrest assembly Door locking clamp, right side without timer Door locking clamp, right side with timer Door locking clamp, two doors without timer Door locking clamp, two doors with timer Glove hole plugs Magnetic separator (included with FaStrip®) Oscillator assembly (horizontal only) Safety matting (specify length) System security key-lock Timer package, electronic Timer package, mechanical Turntable, manual, 18” stationary Turntable, manual, 18” stationary, low profile Turntable, manual, 24” rolling, includes inside/outside tracks Turntable, manual, 24” stationary, low profile Turntable, powered, 24” stationary, low profile (Consult factory!) Vertical door Vibrating reclaimer screen assembly (included with FaStrip®)
140404 140342 510411 140596 140624 140628 140625 140629 140623 511572 140424 509002 140864 140536 140420 140422 140574 140322 140502 140825 140286 140335
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Options:
ProFormer™ Systems
3642 ProFormer™ Cabinets including FaStrip®—continued
FACTORY INSTALLED
CUSTOMER INSTALLED
SEE PAGE
Pressure Cabinet Options
Blast hose, ½”, top entry Blast hose, ¾”, top entry, with ¼” Di-Carb™ nozzle Boron restrictor for MG-78 valve Constant pressure control assembly Door sill package for one door Fine tuning package Fine tuning package with choke Media regulator, aerated Media sensor, low level MG-78 CR valve (included with FaStrip®) Nozzle, 3∕16” boron Nozzle, 3∕16” Di-Carb™ Nozzle holder, fixed Sight glasses for 1 cubic-foot pressure vessel (two required) Sure-Flo® valve, automatic (included with FaStrip®)
140878 140635 290184 140523 140896 140511 140509 140374 140381 290234 502032 501282 140401 545471 290188
140879 140634 290184 Call Factory 761586 140512 140510 140360 Call Factory 290232 502032 501282 140401 545471 290188
B12 B26 B13 B26 B27 B27 B27 B28 B28 B29 B12 B12 B29 B29 B30
140400 140898 140920 502081 501341
140400 140899 140921 502081 501341
B31 B31 B31 B19 B19
140778 140810 140759
— B25 B25
Suction Cabinet Options
Gun holder, fixed Gun package, two gun upgrade (adds one gun) KLEEN™ package Nozzle, 5∕16” boron Nozzle, 5∕16” Di-Carb™
Dust Collector Options for SEM (600 CFM) HEPA filter Photohelic cartridge cleaning, automatic pulse Sound attenuator/damper
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140778 140810 140759
Page B3
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Options:
ProFormer™ Systems
4652 ProFormer™ Cabinets including FaStrip® (600 CFM)
FACTORY INSTALLED
Three-Phase Electrical Options (600 CFM)
Single Source: 208 Volt, 60 Hertz 139047 230 Volt, 60 Hertz 139048 460 Volt, 60 Hertz 139049 575 Volt, 60 Hertz 139050 380 Volt, 50 Hertz 139051
CUSTOMER INSTALLED
SEE PAGE
139122 139123 139124 139125 139126
B6 B6 B6 B6 B6
510852 140644 510892 140354 140889 140974 140891 509191 509201
B21 B21 B21 B9 B21 B21 B21 B25 B25
N/A N/A
B8 B8
140405 140406 510411 140596 140626 140630 140627 140631 140622 511572 140402 509002 140864 140535 140421 140422 140574 140322 140502 140323 140503 140364 140825 140365 140505 140285 140419
B20 B20 B20 B20 B20 B20 B20 B20 B20 B20 B21 B21 B21 B21 B21 B23 B23 B23 B23 B23 B23 B22 B22 B22 B22 B24 B25
Cabinet Extended-Wear Options
Black curtain for cone Black curtains for front wall Black curtains for interior sides and back wall Conveying hose, heavy duty, 4” x 9’ White curtain for cone White curtains for front wall White curtains for interior sides and back wall Window protector, plastic Window protector, screen
510772 141642 510812 140338 140890 140975 140892 509191 509201
Reclaimer Extended-Wear Options (600 CFM) Ultrawear lining Urethane spray lining
526184 525862
Cabinet Options
2’n’1 door basket, coated 2’n’1 door basket, standard (uncoated) Antistatic strap Armrest assembly (included with Ergo-Blast) Door locking clamp, right side without timer Door locking clamp, right side with timer Door locking clamp, two doors without timer Door locking clamp, two doors with timer Glove hole plugs Magnetic separator (included with FaStrip®) Oscillator assembly (horizontal only) Safety matting (specify length) System security key-lock Timer package, electronic Timer package, mechanical Turntable, manual, 18” stationary Turntable, manual, 18” stationary, low profile Turntable, manual, 24” rolling, includes inside/outside tracks Turntable, manual, 24” stationary, low profile Turntable, manual, 36” rolling, includes inside/outside tracks Turntable, manual, 36” stationary, low profile Turntable, powered, 24” rolling, includes inside/outside tracks (Consult factory!) Turntable, powered, 24” stationary, low profile Turntable, powered, 36” rolling, includes inside/outside tracks (Consult factory!) Turntable, powered, 36” stationary, low profile (Consult factory!) Vertical door Vibrating reclaimer screen assembly (included with FaStrip®)
140404 140342 510411 140596 140624 140628 140625 140629 140623 511572 140424 509002 140864 140536 140420 140422 140574 140322 140502 140323 140503 140364 140825 140365 140505 140285 140335
continued on next page 08/09
Page B4
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Options:
ProFormer™ Systems
4652 ProFormer™ Cabinets including FaStrip®—continued
FACTORY INSTALLED
CUSTOMER INSTALLED
SEE PAGE
Pressure Cabinet Options
Blast hose, ½”, top entry Blast hose, ¾”, top entry, with ¼” Di-Carb™ nozzle Boron restrictor for MG-78 valve Constant pressure control assembly Door sill package for one door Fine tuning package Fine tuning package with choke Media regulator, aerated Media sensor, low level MG-78 CR valve (included with FaStrip®) Nozzle, 3∕16” boron Nozzle, 3∕16” Di-Carb™ Nozzle holder, fixed Sight glasses for 1.5 cubic-foot pressure vessel (two required) Sure-Flo® valve, automatic (included with FaStrip®)
140878 140635 290184 140523 140897 140511 140509 140374 140381 290234 502032 501282 140401 545471 290188
140879 140634 290184 Call Factory 761587 140512 140510 140360 Call Factory 290232 502032 501282 140401 545471 290188
B12 B26 B13 B26 B27 B27 B27 B28 B28 B29 B12 B12 B29 B29 B30
140400 140898 140922 502081 501341
140400 140899 140921 502081 501341
B31 B31 B31 B19 B19
140779 140810 140759
— B25 B25
Suction Cabinet Options
Gun holder, fixed Gun package, two gun upgrade (adds one gun) KLEEN™ package Nozzle, 5∕16” boron Nozzle, 5∕16” Di-Carb™
Dust Collector Options for SEM (600 CFM) HEPA filter Photohelic cartridge cleaning, automatic pulse Sound attenuator/damper
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140779 140810 140759
Page B5
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ProFormer™ Parts ProFormer™ Electrical Options Standard Wiring ProFormer™ systems are wired for a 230 volt, 60 Hertz, single-phase (3 wire) electrical source.
IMPORTANT! Systems must be wired at the factory to match the customer’s electrical supply. If the
electrical supply at the installation site differs from 230V/60Hz/Single-Phase (3wire), specify the appropriate part number(s) shown on the next two pages.
Part Numbers for Three-Phase Options NOMINAL VOLTAGE/FREQUENCY
208V/60Hz
Single source, Factory installed Single source, Customer installed†
139047 139122
230V/60Hz
460V/60Hz
575V/60Hz
380V/50Hz*
PART NUMBERS 139048 139049 139050 139051 139123 139124 139125 139126
* 50 Hertz systems may not convey heavier media, especially when using multiple guns, large nozzles and at high altitudes. Consult factory. † Customer installed part numbers apply if machine now has standard wiring. Customer installation is not recommended. Electrical parts are not returnable.
Part Numbers for Single-Phase Options FACTORY INSTALLED CUSTOMER INSTALLED PART FUNCTION/DESCRIPTION PART NUMBER PART NUMBER 115V/60Hz/1Ph supply requires 30 Amp service: Contactor & Rewiring 139110 139111† 220V/50Hz*/1Ph supply requires: 50 Hertz motor for 3-wire supply 139040 NA Add Transformer .5KVA for 2-wire supply** 139115 NA * 50 Hertz systems may not convey heavier media, especially when using multiple guns, large nozzles and at high altitudes. Consult factory. † Customer installed part numbers apply if machine now has standard wiring. Customer installation is not recommended. Electrical parts are not returnable. ** Add PN 139116 (1.0KVA Transformer upgrade) instead of PN 139115 if cabinet is equipped with a 2’n’1 door-basket attachment (PNs 140342 or 140404).
NOTES on Electrical Components
• If no electrical disconnect is provided, the customer is responsible for providing appropriate disconnecting means adjacent to this equipment for each incoming power circuit. Each disconnect shall be of a type and rating suitable for the application. Refer to current editions of the National Electrical Code (NFPA 70) and the Electrical Standard for Industrial Machinery (NFPA 79). Systems with a line cord plug do not require a disconnect. • Interconnections between cabinet, dust collector and customer’s utilities are to be supplied by installer. • Some ProFormer™ options use separate 115 volt line cords with plugs. • Electrical components cannot be returned to the factory for exchange. • 50 Hertz systems with reclaimers may not convey heavier media, especially when using multiple guns, large nozzles, and at high altitudes. Consult factory. • All three-phase systems are three wire (three-phase conductors and a ground). • Consult factory for other electrical options, for conformance with customer electrical specifications, or if you have questions.
See Operating Instructions for Proper Electrical Connection
Electrical connection at installation should be performed by a competent licensed electrician following local codes, standard safety procedures and proper installation instructions.
Never use silica sand in any Empire equipment. 08/09
Page B6
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Parts:
ProFormer™ Cabinet Assemblies
Guide to Part Numbers
11 8 9
32
13
10
7
12
31 14
5
30
6
3
29 28
4
27 26 25 24 15
1 2
23 16 22
ProFormer CABINET COMPONENTS Item Description † Gloves, pair 1 Glove, left hand 2 Clamp, 8” 3 † Switch, snap, 20 amp 4 Terminal strip, 10 pole 5 * Solenoid valve, Standard & CSA Barbed fitting. ¼” tube x #10-32 6 Adapter, ¼” tube x 1⁄8” MPT, 90° 7 Filter, Kleensweep™ inlet (2 req.) 8 Light fixture with gasket 9 † Gasket, light bulb (1 per bulb) 10 * Floodlight bulb Light guard (not shown) 11 Roof cover 12 Dust hose, 6” 13 Blower assembly, 1½ HP, 230/60/1 14 Curtain, Dust Collector 15 Compression latch (4 required) 16 Dust bucket, 5 gallon Door latch without handle hole Door catch 17 Spacer, catch, shim only Door latch kit (latch, spacer & catch) Gasket, ¾” x ¾” (specify length) 18 Length in feet Bumper, urethane 19 Filter SEM (2 required) 20 Floor section (2 required)
CABINET SIZE 3642 4652 PARTS NUMBERS 509891 509891 510821 510821 520561 520561 534561 534561 533611 533611 519001 519001 520252 520252 520432 520432 510491 510491 532711 532711 580191 580191 532701 532701 509481 509481 765023 765043 516103 516103 140312 140312 510893 510893 509005 509005 509611 509611 509371 509371 751242 751242 509381 509381 300016 300016 524441 524441 22 28 525041 525041 523523 523523 760697 760698
* Essential component to prevent downtime † Recommended spare part—Consumable wear item ∆ Failure to replace glass with Empire safety glass could result in serious injury. 08/09 Page
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19 20 21 ProFormer CABINET COMPONENTS Item Description Gun, dust off 21 Spring (not shown) Hose with fittings, dust off gun Foot treadle * Valve for foot treadle 22 Repair kit for foot treadle valve Hose assembly, ¼”, for foot treadle Foot treadle assembly 23 Levelling bolt, 3∕8” - 16 x 2” (4 req.) 24 Grommet, dust off hose, ¼” - 5∕8” x 7∕8” Grommet, blast hose, 1” x 13∕8” 25 Grommet, suction hose, ¾” x 11∕16” Hole seal (pressure only) 26 * Interlock hose 27 Keeper, door 28 Glove-hole flange, plastic 29 Frame, window 30 †∆ Safety glass, 14” x 22” 31 Knob, 3∕8” - 16 (4 required) Gauge, Minihelic 32 Manual push button (2 required) CABINET ASSEMBLY PARTS NOT SHOWN Spacer, window (4 required) Window kit (glass, knobs, frame, gasket, spacers and bolts) Hinge, 3” Z-strip Decal, Empire logo Decal, orange dot strip (specify length) Paint, touch-up kit Decal, Instructions/Warnings
B7
17 CABINET SIZE 3642 4652 PARTS NUMBERS 509821 509821 511251 511251 522631 522641 518651 518651 518661 518661 518671 518671 522661 522661 140579 140579 551742 551742 523951 523951 523931 523931 523921 523921 536391 536391 521561 521561 751242 751242 555016 555016 760291 760291 510401 510401 510461 510461 504201 504201 520393 520393 525931
525931
140544
140544
509531 760151 564305 564301 564476 567391
509531 760151 564305 564301 564476 567391
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Parts:
ProFormer™ Reclaimer
Guide to Part Numbers ProFormer™ Reclaimer Components Item Description Complete reclaimer assembly 1 * Reclaimer top, 600 CFM 2 Exhaust hose assembly 3 Plug, 1” NPT (Suction systems only) 4 † Gasket, reclaimer door 5 Door, reclaimer 6 Wing nut, ¼” - 20 7 Screen, fine 11½” OD, 8 mesh 8 Screen, flat, 5∕16”, 13” OD Nut, 3∕8” - 16 for 1-gun suction systems (8 required) 9 Lock washer, 3∕8” 10 † Gasket, reclaimer to storage hopper 11 † Gasket, metering band 12 Metering band 13 Bolt, ¼” - 20 x 2” 14 Latch & keeper (requires welding) 15 Bolt, 3∕8” - 16 x 1” (8 required) 16 † Gasket, tuning band
PART NUMBER 140796 766741 522611 544122 524321 770788 552392 739041 760711 552542 552762 524371 524342 767581 551782 509581 551852 524371
1
16
2
Urethane spray lining extends life by a factor of five.
Parts:
4
14 13 12 11
* Recommended spare part—Consumable wear item † Essential component to prevent downtime
Reclaimer Options Ultrawear lining extends life by a factor of ten.
3
15
7
6
5 8
526184 525862
10 9
ProFormer™ Dust Collector
Guide to Part Numbers Item 1 2 3 4 5 6 7 8 † 9 10 *
SEM DUST COLLECTOR COMPONENTS Description Blower assembly (See page B9.) Collector assembly Regulator-gauge/air supply assembly Diaphragm valve, 2 required (not shown) Rebuild kit, diaphragm valve (not shown) Call factory. Hose, 7” ID x 8’ long Cover Waste pail Dust-drum platform Gasket, Neoprene, 9½” ID x 12” OD Mini-helic package Filter assembly (2 required)
1 PART # — 113036 140851 516329 516328 — 516104 516106 509611 756682 515710 550450 532523
10
9
2
3
* Recommended spare part—Consumable wear item † Essential component to prevent downtime
SEM Dust Collector Options Photohelic cartridge cleaning (See page B25.) Sound attenuator/damper
4 PART # 140810 140759
5
8
6 7
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Parts:
ProFormer™ Blower (Fan & Motor)
Blower Assembly Part Numbers
For Dust Collector Model SEM
Horsepower 1½
Part Number 140312
Standard Electrical 230/60/1
CFM at 6” SP 600
Notes 6” SP at 600 CFM
Note: Motor starters, contactors, interconnecting wiring and ducting not included. 1
Guide to Part Numbers
15
BLOWER COMPONENTS PART Item Description NUMBERS Motor, 115-230V, 60 Hz, Single phase 549681 Motor, 220-480V, 60 Hz, 3 phase 549721 1† Motor, 550-600V, 60 Hz, 3 phase 549741 Motor, 110-220V, 50 Hz, Single phase 549771 Note: Part number 549681 normally supplied as standard. 2 Housing, fan, top 753511 3 Screw, flat head 3∕8”-16 x 1” 553271 4 Gasket, fan housing, 1⁄8” x ¼” (5’ section) 523251 5 Screw, flat head 3∕8”-16 x 2¼” (dust collector) 553183 6 Gasket, mounting (3 required) 524361 7 Clip, fan guard (4 required) 554431 8 Guard, fan outlet 739011 9 Outlet flange 751501 10 Hex nut, ¼”-20 552522 11 Lock washer, ¼” 552752 12 Flat washer, ¼” 552882 13 Housing, fan, bottom 753521 14 † Impeller (fan blade), 11½” dia., 5∕8” ID 753661 15 Bolt, ¼”-20 x 1” 552131
2 3 4 14 5
6 13
10 9 7 8
† Essential component to prevent downtime
Parts:
ProFormer™ Ducting and Hoses
Guide to Part Numbers
2
DUCTING /HOSES PART Item Description NUMBERS 1 Hose clamp, dust hose, 6” 520551 2 Standard dust hose without clamps (6” ID x 31’ long) 516103 3 Urethane to steel adapter, 4” 769911 4 Urethane elbow, 4”, 90° 526413 5 Duct work adapter, 4” hose to 4” urethane 769917 6 Standard conveying hose w/o clamps (4” ID x 6’ long) 522351 7 Hose clamp, standard conveying hose, 4” 520531 Heavy duty conveying hose (4” ID x 9’ long) is available with clamps for customer installation (Part Number 140354) or as a factory upgrade (Part Number 140338). The Part Number for one clamp used on heavy duty conveying hose is 522953. Two clamps are required per hose. To order four inch, heavy duty conveying hose by the foot, use Part Number 515921 and specify length required.
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Page B9
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Parts:
ProFormer™ Pipe Strings
Pipe String Assemblies
Description ½” pipe string used with one-gun suction 1” pipe string used with pressure & two-gun suction
10
9
11
8
12
PART NUMBER 140279 140280
Pipe String Mounting Hardware
Description ¼” flat-head bolt (4 required) ¼” washer (4 required) ¼” hex nut (4 required)
PART NUMBER 564121 552882 552522
16 2
9
12 7
4
15 14
6 5
½” Pipe String
1 4
2
3
17
13 5
1” Pipe String
1 2 3
10 11
17
Guide to Part Numbers PIPE STRING COMPONENTS Item 1 † † 2 3 4 † 5 6 7 8 9 10 † 11 12 13 14 15 16 17
Description Air filter (½” manual, 1” manual; Norgren) Element for Norgren air filter, 5µ O-ring and gasket kit for Norgren air filter Mounting feet/quick clamp Gauge, (550232 ¼” NPT; 550212 1⁄8” NPT back mount)` Adapter Main air valve (1” Aquamatic) Diaphragm and seal kit for 1” Aquamatic Special wrench for 1” Aquamatic Repair kit for 1” Aquamatic Bushing, 1” x ½” brass Elbow, ½” x 90° Hose barb, ½” Adapater. ¼” tube x ¼” NPT 90° Air-pressure regulator (Norgren) Diaphragm and O-ring kit for Norgren regulator Quick clamp Hose adapter, ¼” x ¼” Safety pin Coupling, 1” FPT, UF-100 Elbow, 1” NPT street Vent Porting block
PART NUMBERS ½” String 1” String 504652 517271 508012 508002 508112 505161 522155 522155 550232 550232 522156 522156 517042 517042 517582 517582 518512 518512 517583 517583 544497 — 543533 — 520362 — 520432 520432 517141 517251 508102 508161 522154 522154 520222 520222 — 510511 — 505782 — 543542 523261 523261 522157 522157
† Essential component to prevent downtime
08/09
Page B10
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Parts:
ProFormer™ Pressure Blast Systems
3 2
Exhaust Hose PART Item Description NUMBER Exhaust hose with 1” NPT barb ends 522611 1 * (5’7” for standard 1 cu. ft. pressure vessel) Exhaust hose, 1” ID (Max. length: 50’) 520822 2 † Hose clamp, 2” (1 each end) 520512 3 * Hose barb, 1” NPT x 1” ID hose (1 each end) 520181
1
21
6
Blast & Air Hoses Item Description Air hose assembly, 3642 cabinet, 1” ID x 5’ long 4 † Air hose assembly, 4652 cabinet, 1” ID x 6’ long Air hose, 1” ID, bulk (specify length) * Blast hose assembly, 3642 cabinet, ½” ID x 9’ 5 * Blast hose assembly, 4652 cabinet, ½” ID x 10’ Blast hose, ½” ID, bulk (specify length)
7 PART NUMBER 140302 140303 520912 522541 521672 520792
8
20
9
19
10
18
11
16
4 12
15
14
Pressure Vessel Item 6 † 7 8 † 9 † 10 11 12 13 14 15 16 † 17 18 † 19 20 21
5
17
Description Gasket, reclaimer to hopper Hopper, 1 cubic foot Sealing ring, rubber, 21⁄8” ID Plunger, sealing, PVC coated Plunger guide, ½” NPT x 3½” nipple Label, WARNING “Do not disassemble . . .” Label, WARNING “Flange above . . .” Sure-Flo® media regulator, manual (See page B13.) Tank coupling Bullhead tee, 1” x 1” x 2” NPT Hose, 1” ID (Specify 1.5’ for 1 cu. ft. vessel; 3.5’ for 3.5 cu. ft. vessel) Hose clamp for 1” ID hose (1 each end) Ball valve, 1” NPT Check valve, 1” NPT Tee, 1” x 1” x ½” NPT Pressure vessel only, 1 cu. ft. MG-78 exhaust valve (See page B13.) Complete pressure vessel assembly includes items 1 through 3 and 8 through 21.
13 PART NUMBER 524371 760739 523942 510431 546072 567332 567312 290383 505782 545822 520912 520581 518492 517503 545702 760813 290182 140802
* Recommended spare part—Consumable wear item † Essential component to prevent downtime
08/09
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Parts:
ProFormer™ Pressure Blast Systems 12
1
2
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8
Blast Hose Assembly, ½ Inch (Not for FaStrip® Models) MODEL PART Item Description NUMBER NUMBER 1 † Nozzle adapter NA-2 504912 2 Ceramic nozzle, 3∕16” (not included) 502362 Nozzle washer, Ceramic nozzle 5∕8” ID (10 pack) NW-5 524041 3 Nozzle washer, Di-Carb/Boron, ½” ID (10 pack) NW-2 524052 ! 4 †����������������� Screws (4 pack) ∆ #8 x 3∕8” 554242 5 Blast hose, ½” ID (specify length) PBH-½ 520792 6 Quick coupling with washer and screw package QC-½ 505222 Coupling washer (10 pack) AHCW 524101 7 Coupling washer (25 pack) AHCW 525102 8 Tag, safety, screw/coupling — 564822 ! 9 † Safety pin ∆ — 510511 10 Tank coupling, 1” FPT with AHCW UF-100 505782 11 Grommet, blast hose 1” x 13∕8” 523931 12 †���������������������������� Nozzle coupling NC-½ 505232
∆! WARNINGS: See page B17. Pressure Blast Nozzles Nozzles for pressure blast systems are available in sizes and materials to meet any application requirement. MODEL AND PART NUMBERS 3∕32” (#0) 1⁄8” (#2) 3∕16” (#3) 5∕16” (#5) 3∕8” (#6) Size ¼” (#4) Ceramic (uses NW-5 washer) CN3-0 CN3-2 CN3-3 CN3-4 CN3-5 CN3-6 Each 502342 502352 502363 502372 502382 502393 Pack of 10 503372 503382 503392 503402 503412 503422 Pack of 50 503432 503422 503452 503462 503472 503482 Di-Carb™ (comes with NW-2 washer) DC2F-2 DC2F-3 DC2F-4 DC2F-5 Each 501272 501282 501292 501302 Boron (comes with NW-2 washer) NN2F-2 NN2F-3 NN2F-4 Each 502022 502032 502042 • CN3-3 is standard with ½” blast hose • CN3-5 supplied with optional ¾” blast hose. • Consult factory with special requirements.
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Parts:
ProFormer™ Pressure Blast Systems Note: These fasteners are used two places to mount manual body adapter to Sure-Flo® body.
Manual Sure-Flo® Media Regulator (Part Number 290383) Item Description 1 Hex nut, 3∕8” – 16 (6 required) 2 Lock washer, 3∕8” ID (6 required) 3 Hex bolt, 3∕8” – 16 x 3” (2 required) 4 Adapter, manual body, Sure-Flo 5 Handle assembly, ½”– 13 x 4” 6 Jam nut, ½” 7 Carriage bolt, 3∕8” – 16 x 2½” (4 required) 8 Flange, 2” MPT 9 † Roller stop, holder 10 Screw, 8 – 32 x ½” (2 per assembly) 11 Bolt, 7∕16” – 14 x 1¼” 12 † Pinch roller (2 per assembly) 13 Valve body, 2” MPT 14 * Metering tube, ¾” ID (See below.)
PART NUMBER 552542 552762 551902 753372 290384 552672 552052 753292 753092 551352 552222 753632 753692 523592
* Recommended spare part—Consumable wear item † Essential component to prevent downtime
1, 2
3 5
14 13
4
12 11
9, 10 8
6
7, 1, 2 For details on the Automatic Sure-Flo® (PN 290215), See page B30.
Sure-Flo® metering tubes are available in six sizes for work with differing media types and nozzle sizes.
Metering Tube ID 3∕8” ½” ¾” ¾” 5∕8” 7∕8”
Nozzle Size Small Small-medium Medium Medium Medium-large Large
Grit Range Comments Fine Back out roller bolt ½” Fine-medium Back out roller bolt ½” Medium Supplied as standard Medium Use below 32° F. (red) Medium-coarse Coarse For high-production
PART NUMBER 525451 525782 523592 523512 525792 525802
MG-78 Exhaust Valve (Part Number 290182)
1
Item Description 1 Hose barb, 1” 2 Reducer bushing, 1¼” MPT x 1” FPT 3 Valve body 4 Seat, valve ball (steel) 5 Gasket, seat 6 Valve ball 7 Space washer, steel (½” ID x 2” OD x ¼” thick) 8 Spacer ring, outer Bolt, 3∕8” - 16 x 2” 9 Lock washer, 3∕8” 10 Washer (½” ID x 2” OD x 1∕16” thick) 11 Valve cover 12 Spacer ring, inner 13 Bolt, ½” - 13 x 1¾” Elbow, brass (¼” MPT x ¼” tube) 14 Pipe bushing, ¼” x 1⁄8” 15 Diaphragm (2 per assembly) 16 Pipe nipple,1” CLOSE 17 Screws, seat, ¼” - 20 x ½” (pack of 3)
PART # 520181 544512 753332 753412 524132 525322 553412 753402 553982 552762 552842 753382 753392 551962 520242 544302 523672 546192 551122
RESTRICTOR PARTS 18 Nozzle washer, NW-1 (pack of 10) 19 Nozzle washer, NW-4 (pack of 10) 20 Steel washer Ceramic restrictor kit (standard) Ceramic nozzle (standard) 21 Boron carbide restrictor kit (customer upgrade) Boron carbide restrictor kit (factory upgrade)
524062 524082 552952 290218 502431 502081 290184
08/09
21 2
20 19
3 18
4 5
17
6
16
7 15
8
14
Page B13
9 13
12
11
10
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Parts:
ProFormer™ FaStrip® Blast Systems
FaStrip® blast systems share most of the pressure blast components shown on pages B7 through B13 with other ProFormer™ pressure models. Many features that are optional with other cabinets are standard with FaStrip®.
Standard Features with FaStrip® PART NUMBERS FACTORY CUSTOMER Item INSTALLED INSTALLED 1 Automatic Sure-Flo® media regulator (See page B15 .) 290215 290215 2 Blast hose assembly, ¾” urethane 140648 140648 (See below.) 3 MG-78 CR exhaust valve 290234 290232 (See page B16.) 4 Magnetic separator 511572 511572 5 Vibrating reclaimer screen 140335 140419 (See page B16.)
5
4 3
2
1
Blast Hose Assembly, ¾ Inch Urethane for FaStrip® Item Description ¾” ID blast hose assembly (includes items 1 through 14) 1 * Silicon carbide nozzle, 3∕8” 2 * Nozzle washers, NW-1, 1” ID x 15∕8” x ¼” (pack of 10) 3 Nozzle adapter, 11⁄8” ID for ¾” hose 4 Grounding wire (specify length) 5 Urethane blast hose, ¾” (specify length) ! 6 † Screws for aluminum & brass couplings, #8 x 5∕8” (pack of 4) ∆ 7 Outer sheath (after 7/92) (6’ required) (specify length) Grommet, blast hose, 1” ID x 13∕8” OD 8 Grommet, blast hose, 1½” x 1¾” (10/89 to 7/92) 9 Clamp, adjustable, 1¾” ID 10 Nipple, ½” NPT x 2½” 11 Coupling, TC-½, ½” MPT Washer, AHCW (pack of 10) 12 * Washer, AHCW (pack of 25) ! 13 Tag, safety. screw/coupling ∆ ! 14 † Safety pin (MUST be used on every quick disconnect) ∆
PART NUMBER 140648 502742 524062 754571 529813 523221 554232 580171 523931 523331 520581 546052 505212 524101 525102 564822 510511
7
5
6 4 3
8
14
2 1
9 10
13
11 12
! WARNINGS: See page B17. ∆ * Recommended spare part—Consumable wear item † Essential component to prevent downtime
Blast Hose Lengths for FaStrip®
Bulk Blast hose length for FaStrip models Urethane blast hose, ¾”, maximum length: 50’ (specify length) 523221
Blast Nozzles for FaStrip® Nozzle size Model Part Number (each)
08/09
3642 12’ —
4652 13’ —
SCV-6 is supplied as standard. Silicon carbide, blue jacket 3∕16”
SCV-3 502712
¼” SCV-4 502722
Page B14
5∕16”
SCV-5 502732
3∕8”
SCV-6 502742
7∕16”
SCV-7 502752
½” SCV-8 502762
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Parts:
ProFormer™ FaStrip® Blast Systems
Automatic Sure-Flo® Media Regulator Part Number: 290215 Standard with FaStrip® systems. Optional with other ProFormer™ systems.
17
15
18
Note: These fasteners are used two places to mount diaphragm body to Sure-Flo® valve. 20 19 18
16
14
1
22
21
13 12
2
11 10 9
4 3 6 8
Item Description Handle assembly, ½” - 13, Auto Sure-Flo (after 5/84) 1 Handle assembly, 7∕16” - 14 x 4” (before 5/84) Handle only, ½” - 13 2 Set screw, ½” - 13 x ½”, nyloc 3 Shaft handle 4 Jam nut, ½” - 13 Carriage bolt, 3∕8” - 16 x 2½” 5 Lock washer, 3∕8” ID Hex nut, 3∕8” - 16 6 Plunger guide 7 Diaphragm cover 8 O-ring kit (includes 2 for quide, 1 for plunger) Carriage bolt, 3∕8” - 16 x 2½” 9 Lock washer, 3∕8” ID Hex nut, 3∕8” - 16 10 Flange, 2” MPT † Roller stop holder 11 Screw, 8 - 32 x ½” (2 per assembly) 12 Bolt, 7∕16” - 14 x 1¼” 13 † Pinch roller (2 per assembly) 14 Valve body, 2” MPT 15 * Meter tube, ¾” (See page B13 for choices.) 16 Adapter, ¼” NPT x ¼” tube 17 Bolt, 3∕8” - 16 x 1¼” (2, Auto Sure-Flo) 18 Lock washer, 3∕8” ID 19 Nut extension, 3∕8” - 16 (2, Auto Sure-Flo) 20 Carriage bolt, 3∕8” - 16 x 2½” 21 Spring enclosure 22 Spring tensioner
08/09
5
7 PART # 290217 290211 753622 551732 505802 552672 552052 552762 552542 753462 753112 561422 552052 552762 552542 753292 753092 551352 552222 753632 753692 523592 521081 551852 552762 552662 552052 753682 505822
Spring & Diaphragm Detail 25
24
23
28 27
26
WARNING: Never attempt to disassemble the spring assembly in the automatic Sure-Flo. The spring is under tension and could cause injury to personnel. Item 23 24 25 26 27 28
Description O-ring kit (includes 2 for guide, 1 for plunger) Plunger with O-ring Spring assembly Diaphragm, raised (after 5/84) Diaphragm, flat (before 5/84) Diaphragm gasket Washer, ½” ID
PART # 561422 505872 290296 525012 523662 525002 552842
* Recommended spare part—Consumable wear item † Essential component to prevent downtime
Page B15
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Parts:
ProFormer™ FaStrip® Blast Systems
MG-78 CR Exhaust Valve Part Number: 290234 Item Description 1 Hose barb, 1” 2 Reducer bushing, 1¼” MPT x 1” FPT 3 Valve body 4 Seat, valve ball (steel) 5 Gasket, seat 6 Valve ball 7 Space washer, steel (½” ID x 2” OD x ¼” thick) 8 Spacer ring, outer Bolt, 3∕8” - 16 x 2” 9 Lock washer, 3∕8” 10 Washer (½” ID x 2” OD x 1∕16” thick) 11 Spacer ring, inner 12 Compression spring 13 Tee, ¼” 14 Elbow, brass, ¼” MPT x ¼” tube (2 required) 15 Nipple, ¼” close 16 Pipe bushing, ½” x ¼” 17 Pipe bushing, ¾” x ½” 18 Bolt, ½” - 13 x 1¾” 19 Valve cover 20 Diaphragm (2 per assembly) 21 Pipe nipple,1” CLOSE 22 Screws, seat, ¼” - 20 x ½” (pack of 3) RESTRICTOR PARTS 23 Nozzle washer, NW-1 (pack of 10) 24 Nozzle washer, NW-4 (pack of 10) 25 Steel washer Ceramic restrictor kit (standard) Ceramic nozzle (standard) 26 Boron carbide restrictor kit (customer upgrade) Boron carbide restrictor kit (factory upgrade)
PART # 520181 544512 753332 753412 524132 525322 553412 753402 553982 552762 552842 753392 516313 545502 520242 545912 544462 544472 551962 751801 523672 546192 551122
1 26
2
25 24
3 23
4 5
22
6
21
7 20
8
19
18
524062 524082 552952 290218 502431 502081 290184
17 16
11
15
12
14
9 10
13
4
1
2
3
5
6
Vibrating Screen Part Number: 140335 Item 1 2 3 4 5 6 7
08/09
Description Regulator, relieving Air valve, piilot operated Breather vent Socket-head cap Vibrator Muffler, 1⁄8” bronze Spacer
PART # 517612 519011 523161 553601 524132 517281 536359
Page B16
7
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Parts:
ProFormer™ Pressure Blast Systems
∆! WARNINGS—Pressure Blast Systems ALL SYSTEMS • EMPIRE will not warrant equipment or assume responsibility for damage or injury resulting from neglect or use of improper parts. Failure to follow procedures, which could cause injury and death, constitutes misuse of the product. • Do not exceed 125 psi inlet pressure. • Do not disassemble when pressurized or with air supply connected. Be sure all fastenings, including sight plugs, are tightened properly. PRESSURE VESSEL • Flange above pop-up valve must be secured before vessel is pressurized. • Never drill, weld or otherwise alter the pressure vessel. If modifications are required, contact EMPIRE or an A.S.M.E. certified welding shop. COUPLINGS • Inspect couplings and blast hose daily for splits, bubbles, soft spots, wear, etc. Make sure nozzle washers are in good condition and screw heads are snug against coupling surfaces. The safety pin (PN 510511) must be in place to prevent disconnection of quick couplings. • When assembling couplings to blast hose use only #8 x 5/8” long, self-tapping, sheet-metal screws (PN 554232) for cast brass and aluminum couplings and #8 x 3/8” long, self-tapping, sheet-metal screws (PN 554242) for all steel couplings. Use of other types of screws may create a safety hazard. AUTOMATIC SURE-FLO® MEDIA REGULATOR • Never attempt to disassemble the spring assembly in the automatic Sure-Flo® media regulator. The spring is under high compression and may injure personnel. Never use silica sand in any Empire equipment.
08/09
Page B17
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Parts:
ProFormer™ Suction Blast Systems
Guide to Part Numbers Hopper Assembly Item 1 2 3 3a 3b 3c 4 5 † 6
Description Grommet, air hose, ¾” x 11∕16” Grommet, blast hose, 1” x 13∕8” SAR-2 media regulator, complete, 1¼” FPT SAR-2 media regulator, body Thumb screw, ¼” – 20 x 1” Plug, clean out Hopper, 1 gun suction Gasket, recliamer to hopper (2 required with magnet) Hose clamp, ½” air hose (2 per hose)
PART NUMBER 523921 523931 290156 753351 551042 510121 760751 524371 520502
5
4
6 7 3a
8
3
Blast & Air Hoses Item 7 8
Description Blast hose section for 3642 cabinet, 5∕8” ID x 8’ long Blast hose section for 4652 cabinet, 5∕8” ID x 12’ long Blast hose, 5∕8” ID, bulk (specify length) Air hose assembly for 3642 cabinet, ½” ID x 7’ long Air hose assembly for 4652 cabinet, ½” ID x 8’ long Air hose assembly, 1” ID, bulk (specify length)
PART NUMBER 522581 522601 520802 522841 522851 520861
3b
2
1
3c
* Recommended spare part—Consumable wear item † Essential component to prevent downtime
08/09
Page B18
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Parts:
ProFormer™ Suction Blast Systems
MH-2 Guns Item Description PART NUMBER 1 * Gun body, MH-2 long handle 735551 2 * Air jet, 5∕32” (green) 505671 3 * Nozzle adapter, plastic 505641 4 Spring, suction-gun assist 511251 5 * Compression ring 752453 (Optional for use with wide-spray nozzles) 6 Nut, hose clamp, MH-2 520081 7 O-ring 11∕16” ID x 15∕16” OD 523881 10 8 Set screw, ¼” – 20 x 3∕8” 551052 9 Connector, MH-2 505631 10 Hose barb, ½” FPT x ½” hose 520402 11 O-ring, ½” ID x 5∕8” OD (2 required) 523912 * Recommended spare part—Consumable wear item † Essential component to prevent downtime
MH-2 Suction Gun Assemblies Nozzle (Air Jet) Diameters Ceramic nozzle Di-Carb™ nozzle Boron nozzle
1
10
2 9
3
8
7 4
6 5
L ong-Handle Gun with Short-Handle Gun 5∕16” (5∕32”) 7∕16” (7∕32”) 5∕16” (5∕32”) ¼” (1⁄8”) ¼” (1⁄8”) PART NUMBERS 505521 505481 505491 505531 505541 505501 505441 505451 505561 505571 505511 505461 505471 505591 505601
with 7∕16” (7∕32”) 505551 505581 505611
• Long-handle gun with 5∕16” ceramic nozzle (505481) supplied as standard.
Nozzles for MH-2 Guns Diameter (#) Ceramic (each) Ceramic (10 pack) Di-Carb™ (each) Boron (each)
08/09
5∕16” (#5) 7∕16” (#7) ¼” (#4) Part Numbers 505421 502431 502441 503341 503351 503361 501331 501341 501351 502071 502081 502091
Air Jets for MH-2 Guns Diameter 3∕32” 1⁄8” 5∕32” 3∕16” 7∕32” ¼”
Page B19
Designation Note orange yellow green Standard blue white red
Part Number 505651 505661 505671 505681 505691 505701
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Options Details:
ProFormer™ Cabinets
PART NUMBERS FACTORY CUSTOMER INSTALLED INSTALLED Antistatic strap prevents static shock to the operator. 510411 510411 Armrest assembly reduces fatigue. 140596 140596 Door locking clamps prevent unauthorized release of particulates when swing doors are opened. Right-door clamp with timer 140628 140630 Right-door clamp without timer 140624 140626 Clamps for two doors with timer 140629 140631 Clamps for two doors without timer 140625 140627
Cabinet Options (For Pressure or Suction Systems)
Door mounted basket assembly automates batch processing of small parts. Assembly with PVC-coated basket 140404 140405 Assembly with uncoated basket 140342 140406
Door Basket Components
1
5
2 3
10
4 6 7
8
9 14 13
11 12
Item 1 2 3 4 5 6 7
Description Gun holder assembly, suction (Includes 2, 3, 4) Extension arm Mounting bracket Knuckle assembly Nozzle holder assembly, pressure Nozzle holder pressure, end arm only Basket, 12” x 14”, uncoated Basket, 12” x 14”, PVC coated Motor, ¼ HP, 115 V/60 Hz/1 ph (6 RPM)
PART # 140400 510731 509541 560231 140401 509211 510381 510911 549621
Item 8 9 10 11 12 13 14
Description Shuttle valve, 1⁄8” NPT Solenoid valve Shaft coupling Gear motor bracket Shaft Shaft seal Basket socket Electric timer, 0 to 60 minutes (not shown)
Glove hole plugs seal cabinet for automated operation. Magnetic separator extracts ferrous debris during the media-reclamation process.
08/09
Page B20
PART # 518011 518591 570211 510311 510741 523771 753751 531041
FACTORY CUSTOMER INSTALLED INSTALLED 140623 140622 511572 511572
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Options Details:
ProFormer™ Cabinets PART NUMBERS FACTORY CUSTOMER INSTALLED INSTALLED
Cabinet Options (continued)
Oscillator assembly automates horizontal nozzle/gun movement.
140424
140402
Oscillator Components 2
8 7
9
1
10 12 11
6
5
4 3
Item 1 2 3 4 5 6 7
Description Cam roller Air valve, 1⁄8” NPT Flow control valve, ¼” NPT Air cylinder Air valve, 1⁄8” NPT Cam operator Bronze washer
PART # 509261 518581 517743 509221 517221 509251 761891
Item 8 9 10 11 12
Description Thrust bearing Flange bearing Extension am Knuckle assembly Fixed gun holder assembly (includes 9 & 10) Fixed nozzle holder assembly (not shown) Shaft
Rubber curtains shield cabinet interior from harsh abrasives, prolong equipment life.
PART # 571573 570141 510731 560231 140400 140401 761871
(Part numbers shown below)
FACTORY INSTALLED CUSTOMER INSTALLED BLACK CURTAINS WHITE CURTAINS BLACK CURTAINS WHITE CURTAINS Cabinet Cone Front Side & Cone Front Side & Cone Front Side & Cone Front Side & Size Wall Back Walls Wall Back Walls Wall Back Walls Wall Back Walls 3642
510762 140641 510802 140882 140971 140884
510842 141643 510882 140881 140970 140883
4652
510772 141642 510812 140890 140975 140892
510852 140644 510892 140889 140974 140891
• Attaching these neoprene curtains requires ¼–20 studs, brass grommets and rubber nuts (PN 523533).
Safety matting protects turntables, cabinet floors and workers. (Two-foot-wide safety matting, with pockets to catch spilled media, is sold by the linear foot. Lengths required are shown below. Specify total length required when ordering.)
LENGTHS REQUIRED Turntable cover 18” turntable: 2 feet Cabinet, interior floor Shop floor surrounding cabinet Shop floor surrounding cabinet with rolling turntable on dolly
24” turntable: 2 feet 3642 cabinet: 6 feet 3642 cabinet: 14 feet 3642 cabinet: 16 feet
System-security key lock prevents unauthorized use of the cabinet. Timer, electronic, features ease of operation and precise control of on/off intervals. For part replacement information, call factory. Timer, mechanical, can be set for intervals of up to 60 minutes. For part replacement information, call factory.
08/09
Page B21
PART NUMBERS FACTORY CUSTOMER INSTALLED INSTALLED 509002 509002 36” turntable: 4 feet 4652 cabinet: 8 feet 4652 cabinet: 16 feet 4652 cabinet: 24 feet 140864 140536 140420
140864 140535 140421
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Options Details:
ProFormer™ Cabinets
Turntables facilitate the processing of heavy parts and provide opportunities to automate. Part Numbers shown in this table apply to both Factory and Customer installations with some field assembly required. POWERED ROTATION TURNTABLES STATIONARY ROLLING Diameter Profile Capacity 3642 Part Numbers 4652 Part Numbers
24” Low 300# 140825 140825
36” Low 300# NA 140505
24” Std. 1000# NA 140364
36” Std. 1000# NA 140365
• Powered turntables require a minimum of 30 CFM compressed air. • Part numbers may be used to retrofit existing systems. Customer installation of low-profile turntables requires cutting, fitting and welding.
Powered Turntable Components
7 6
5
17
9
8
16 15 14 10
4
11
12
4
13
3 2
1 Item 1 2 3 4 5 6 7 8 9 10 11
Description Mounting plate Air motor Repair kit, Gast motor Repair kit, Fenner-Stone motor Hose barb, 3∕8” NPT to ½” hose Gasket, 1⁄8” x ¼” x 5’ long End plate, left side Air hose, ½” ID (Specify length.) 24” turntable top 36” turntable top Seal (2 required) Cover End plate, right side Gear reducer
PART # 768701 549891 549871 549881 520372 523571 768681 520861 768561 768571 516001 768641 768671 549801
Item 12 13 14 15 16 17
Description Air-hose assembly (3642 ¼” x 6’ long) (4652, ¼” x 7’ long) Ball valve, ½” Muffler, ½” NPT Flow-control valve, ½” Oil-vapor-removal filter, ½” Lubricator, ½”
PART # 140861 140862 518472 506443 517751 511621 511631
Never use silica sand in any Empire equipment. 08/09
Page B22
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Options Details:
ProFormer™ Cabinets
Part Numbers shown in this table apply to both Factory and Customer installations with some field assembly required. MANUAL ROTATION TURNTABLES STATIONARY ROLLING Diameter Profile Capacity 3642 Part Numbers 4652 Part Numbers
18” Std. 300# 140422 140422
18” Low 300# 140574 140574
24” Low 300# 140502 140502
36” Low 300# NA 140503
24” Std. 1000# 140322 140322
36” Std. 1000# NA 140323
• Part numbers may be used to retrofit existing systems. Customer installation of low-profile turntables requires cutting, fitting and welding.
Manual Turntable Components Table, Cart & Wheels
Tracks & Platforms 10
11
12
1 2 3 7
5
Item 1 2 3 4 5 6 7 8 9
08/09
8
4
8
6
9
5
Description 18” turntable 24” turntable 36” turntable Seal (5 required) Bearing thrust Bearing Wheel-bearing seal (2 required per wheel) V-groove wheel Outside cup Cotter pin 3∕16” x 1¼” Hub insert Cart & wheels assembly
PART # 768581 768591 768601 516001 570091 570141 525971 509841 600291 553002 767071 140501
Item 10 11 12
Page B23
Description Inside track for: 3642 cabinet, 1 door 3642 cabinet, 2 doors 4652 cabinet, 1 door 4652 cabinet, 2 door Outside track Manual turntable with 18” dolly Manual turntable with 24” dolly Manual turntable with 36” dolly
PART # 761001 766721 766731 766721 760961 140456 140457 140458
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Options Details:
ProFormer™ Cabinets
Vertical Doors
10 6 5 7
4 9
20 8 11 19
18 17 16
14 13
1 2 15
12
3
Item 1 2 3 4 5 6 7 8 9 10 11 * 12 * 13 14 15 16 17 18 19 20
Parts for Vertical Doors Description Vertical door, complete assembly Lower gate Lower gasket Side gasket (4 required for 6060, 2 for others) Track-guide assembly, 2 piece Seal, vertical door Panel, vertical door Caution label Seal, bottom door Gasket, vertical door Muffler Polyester tubing (Specify length) Check valve, ¼” Air-control valve, 1⁄8” Flow-control valve, 1⁄8” Push button valve Cam operator Cam roller Castle nut Roll pin Air cylinder Orifice, .062” (not shown)
CABINET SIZE 3642 4652 PART NUMBERS 140286 140285 767391 767386 526041 526042 526001 525991 767340 767340 525648 525748 767271 767281 567221 567221 526311 526316 526081 526083 505722 505722 510541 510541 517572 517572 518031 518031 517721 517721 517221 517221 509251 509251 509261 509261 554581 554581 554291 554291 518863 518863 755281 755281
* Recommended spare part 08/09
Page B24
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Options Details:
ProFormer™ Cabinets PART NUMBERS FACTORY CUSTOMER INSTALLED INSTALLED
Cabinet Options (continued)
Vibrating screen assures smooth flow of light and fine media. (Included with FaStrip® models.)
140335
140419
509191 509201
509191 509201
Vibrating Screen Components
4
Item 1 2 3 4 5 6 7
2 1 Description Regulator, relieving Air valve, piilot operated Breather vent Socket-head cap Vibrator Muffler, 1⁄8” bronze Spacer
3
5 PART # 517612 519011 523161 553601 524132 517281 536359
6 7
Window protector, made of clear plastic, is recommended for use with light, less aggressive abrasives. Window protector, consisting of a steel screen, protects against heavy and coarse media.
Options Details:
ProFormer™ Dust Collector
SEM Dust Collector Options
PART NUMBERS FACTORY CUSTOMER INSTALLED INSTALLED
Photohelic cartridge cleaning improves system performance, saves operator time.
140810
140810
Photohelic Cleaning Components Item 1 2 3
Description Photohelic gauge Solenoid valve Timer board Diaphragm valve (not shown)
PART # 550074 516335 585090 516329
3
1 2
Sound attenuator/damper reduces noise in the work place.
140759
140759
Never use silica sand in any Empire equipment. 08/09
Page B25
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Options Details:
ProFormer™ Pressure Blast Systems
PART NUMBERS FACTORY CUSTOMER INSTALLED INSTALLED Blast hose assembly (½” top entry) takes weight off the operator’s hands. (See page B12 for detail.) 140878 140879
Pressure Blast System Options
Blast hose assembly (¾”, top entry) with ¼” Di-Carb™ nozzle adds ease of handling, higher air/media capacity and longer nozzle life. 140635 140634 12
1
2
3
11
4 5
Blast Hose Assembly, ¾” Components
MODEL PART Item Description NUMBER NUMBER 1 † Nozzle adapter NA-3 504942 2 Nozzle, ¼” Di-Carb™ DC2F-4 501292 3 Nozzle washer, Di-Carb/Boron, ½” ID (10 pack) NW-2 524052 ! #8 x 5∕8” 4 †����������������� Screws (4 pack) ∆ 554232 5 Blast hose, ¾” ID (specify length) PBH-¾ 520812 6 Quick coupling with washer and screw package QC-¾ 751062 Coupling washer (10 pack) QCW 524032 7 Coupling washer (25 pack) QCW 525092 8 Tag, safety, screw/coupling — 564822 ! — 9 † Safety pin ∆ 510511 10 Tank coupling, 1” FPT with AHCW UF-100 505782 11 Grommet, blast hose, 1½” x 15∕8” 523331 12 †����������������������������� Nozzle coupling NC-¾ 753212
∆! WARNINGS: See page B17.
9
10
8
6
7
† Essential component to prevent downtime
Cone with 60° slope assures smooth flow of bridgeable media.
760762
140060
Constant pressure control assembly maintains desired pressure, improves blasting consistency.
140523
Call
Constant pressure control components 3 1
4
2
Item 1 2 3 4
Description Aquamatic valve, 1” Elbow, brass (1⁄8” MPT x ¼” tube) Tee, 1⁄8” Control switch Name plate Mounting panel Machine screw (2 required)
PART # 517042 520432 545572 518031 567272 767362 552692
Never use silica sand in any Empire equipment. 08/09
Page B26
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Options Details:
ProFormer™ Pressure Blast Systems
Pressure Blast System Options (continued)
PART NUMBERS FACTORY CUSTOMER INSTALLED INSTALLED
Door sill package catches dust and debris when a cabinet door is opened after blasting. (One package is required per door.) 3642 cabinets 4652 cabinets
761561 761571
140726 140727
Fine tuning package, only available with optional automatic Sure-Flo® media regulator, enables the operator to adjust the media-to-air ratio from the work station. 140511 140512 Fine tuning package with choke enables the operator to clear clogs in the grit valve, as well as adjust the media/air mix, from the work station. 140509 140510
Fine tuning components 1
6
2 5
Item 1 2 3 4 5 6
4
3
Description Aquamatic valve, 1” Sure-Flo valve, automatic Pressure gauge Regulator, relieving, ¼” Air valve, push button Shuttle valve, 1⁄8”
PART # 517692 290215 550212 517613 517221 518011
Never use silica sand in any Empire equipment. 08/09
Page B27
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Options Details:
ProFormer™ Pressure Blast Systems
Pressure Blast System Options (continued)
PART NUMBERS FACTORY CUSTOMER INSTALLED INSTALLED
Media low-level sensor & indicator warn when the media supply is low.
140381
Call 2
Media Low Level Sensor & Indicator Components Item 1 2
Description Level sensor Indicator lamp (red)
PART # 600633 532743
1
Media regulator with aeration promotes smooth flow of fine and light grit.
140374
140360
Aerated Media Regulator Components 2
3
4 1
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14
08/09
Description Tee, 1” NPT Hex bushing, 1” x ¼” NPT Connector, brass, ¼” MPT x ¼” tube Nipple, 2½” Upper ring Washer disc seal Washer inner-disc seal Regulator body Clamp knob Hex bushing, ¼” x 1⁄8” NPT Clamp Metering orifice, 1∕16” Metering orifice, 3∕32” Metering orifice, 1⁄8” Metering orifice, 5∕32” Metering orifice, 3∕16” Metering orifice, 7∕32” Metering orifice, ¼” Metering orifice, 3∕8” Metering orifice, 5∕16” Aeration disc O-ring
5
PART # 545532 544482 521081 546601 753581 524971 524961 753601 511041 544302 753591 762651 762661 762671 762681 762691 762701 762711 762731 762721 511031 524941
Page B28
14 6 13 12
7
8
11 10 9
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Options Details:
ProFormer™ Pressure Blast Systems
Pressure Blast System Options (continued)
PART NUMBERS FACTORY CUSTOMER INSTALLED INSTALLED
MG-78 CR exhaust valve works in combination with the automatic Sure-Flo® media regulator to improve vessel refill with fine media. Boron restrictor extends MG-78 CR valve life.
290234 290184
290232 290184
MG-78 CR Exhaust Valve Components Item Description 1 Hose barb, 1” 2 Reducer bushing, 1¼” MPT x 1” FPT 3 Valve body 4 Seat, valve ball (steel) 5 Gasket, seat 6 Valve ball 7 Space washer, steel (½” ID x 2” OD x ¼” thick) 8 Spacer ring, outer Bolt, 3∕8” - 16 x 2” 9 Lock washer, 3∕8” 10 Washer (½” ID x 2” OD x 1∕16” thick) 11 Spacer ring, inner 12 Compression spring 13 Tee, ¼” 14 Elbow, brass, ¼” MPT x ¼” tube (2 required) 15 Nipple, ¼” close 16 Pipe bushing, ½” x ¼” 17 Pipe bushing, ¾” x ½” 18 Bolt, ½” - 13 x 1¾” 19 Valve cover 20 Diaphragm (2 per assembly) 21 Pipe nipple,1” CLOSE 22 Screws, seat, ¼” - 20 x ½” (pack of 3) RESTRICTOR PARTS 23 Nozzle washer, NW-1 (pack of 10) 24 Nozzle washer, NW-4 (pack of 10) 25 Steel washer Ceramic restrictor kit (standard) Ceramic nozzle (standard) 26 Boron carbide restrictor kit (customer upgrade) Boron carbide restrictor kit (factory upgrade)
PART # 520181 544512 753332 753412 524132 525322 553412 753402 553982 552762 552842 753392 516313 545502 520242 545912 544462 544472 551962 751801 523672 546192 551122
1
26
2
25 24
3 23
4 5
22
6
21
7 20
8
19
18
17 16
524062 524082 552952 290218 502431 502081 290184
11
15
12
14
9 10
13
Nozzle holder frees the operator’s hands to manipulate parts.
140401
Pressure conversion kit replaces suction piping with pressure components.
—
140401 140997
Pressure Conversion Kit Components Item Description 1 Pressure vessel, 1ft3 w/ manual Sure-Flo 2 Storage hopper 3 Pipe string, 1” 4 Blast hose (12’) with 3∕16” ceramic nozzle 5 Air hose 6 Grommet, 1” OD x 1¾” OD 7 Hole seal Instructions and miscellaneous components
PART # 140802 760739 140280 522551 140302 523931 536391
2 1
7
6
5
Sight glasses permit visual checks on the media supply within 1 cubic-foot pressure vessel. 08/09
Page B29
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3
545471
545471
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Options Details:
ProFormer™ Pressure Blast Systems
Pressure Blast System Options (continued)
PART NUMBERS FACTORY CUSTOMER INSTALLED INSTALLED
Sure-Flo® automatic media regulator, standard with FaStrip® models, supports fine tuning packages for more precise media control.
Automatic Sure-Flo® Media Regulator Components 17
15
18
290215
290215
Note: These fasteners are used two places to mount diaphragm body to Sure-Flo® valve. 20 19 18
16
21
14
1
22
13 12
2
11 10 9
4 3 6 8
Item Description Handle assembly, ½” - 13, Auto Sure-Flo (after 5/84) 1 Handle assembly, 7∕16” - 14 x 4” (before 5/84) Handle only, ½” - 13 2 Set screw, ½” - 13 x ½”, nyloc 3 Shaft handle 4 Jam nut, ½” - 13 Carriage bolt, 3∕8” - 16 x 2½” 5 Lock washer, 3∕8” ID Hex nut, 3∕8” - 16 6 Plunger guide 7 Diaphragm cover 8 O-ring kit (includes 2 for quide, 1 for plunger) Carriage bolt, 3∕8” - 16 x 2½” 9 Lock washer, 3∕8” ID Hex nut, 3∕8” - 16 10 Flange, 2” MPT † Roller stop holder 11 Screw, 8 - 32 x ½” (2 per assembly) 12 Bolt, 7∕16” - 14 x 1¼” 13 † Pinch roller (2 per assembly) 14 Valve body, 2” MPT 15 * Meter tube, ¾” (See page B13 for choices.) 16 Adapter, ¼” NPT x ¼” tube 17 Bolt, 3∕8” - 16 x 1¼” (2, Auto Sure-Flo) 18 Lock washer, 3∕8” ID 19 Nut extension, 3∕8” - 16 (2, Auto Sure-Flo) 20 Carriage bolt, 3∕8” - 16 x 2½” 21 Spring enclosure 22 Spring tensioner
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7 PART # 290217 290211 753622 551732 505802 552672 552052 552762 552542 753462 753112 561422 552052 552762 552542 753292 753092 551352 552222 753632 753692 523592 521081 551852 552762 552662 552052 753682 505822
Spring & Diaphragm Detail 25
24
23
28 27
26
WARNING: Never attempt to disassemble the spring assembly in the automatic Sure-Flo. The spring is under tension and could cause injury to personnel. Item 23 24 25 26 27 28
Description O-ring kit (includes 2 for guide, 1 for plunger) Plunger with O-ring Spring assembly Diaphragm, raised (after 5/84) Diaphragm, flat (before 5/84) Diaphragm gasket Washer, ½” ID
PART # 561422 505872 290296 525012 523662 525002 552842
* Recommended spare part—Consumable wear item † Essential component to prevent downtime
Never use silica sand in any Empire equipment. 08/09
Page B30
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Options Details:
ProFormer™ Suction Blast Systems
Suction Blast System Options
PART NUMBERS FACTORY CUSTOMER INSTALLED INSTALLED 140400 140400
Gun holder frees the operator’s hands to manipulate parts. Gun package supporting a second gun expands the work envelope.
140898
140899
Components for Two Gun Package Item 1 2 3 4 5 6 7 8 9 10 11 12 13
Description PART # Blast hose, 5∕8” (Specify length) 520802 Screw 551042 Plug 510121 SAR-2 regulator body 753351 SAR-2 assembly (includes 2 through 5) 290156 Pipe nipple, 5” 546742 Hopper, suction, dual outlet A03515-HOP Gasket, reclaimer/hopper 524371 Knuckle assembly 560231 Arm extension 510731 Fixed-gun holder assembly (includes 7 & 8) 140400 MH-2 gun, short handle, 5∕16” jet 505541 Pipe-string assembly included with customer 140280 installed (See page B10 for details.) Air hose, ½” (Specify length) 520861 Ball valve, ½” 518472
8
9
10
7 13 12 6 5 4
11
1 3
2
KLEEN™ package prevents dust from dropping onto the floor when cabinet doors are opened and returns pressurized media to the cabinet in the event that a blast nozzle plugs. 3642 cabinets 140357 140351 4652 cabinets 140358 140393 Suction conversion kit includes parts to switch cabinets from pressure to suction.
NA
140396
Suction Conversion Kit Components Item Description 1 Storage hopper 2 Gasket, reclaimer to hopper 3 Plug 4 MH-2 suction gun with 5∕16” ceramic nozzle 5 Air hose with fitting 6 Grommet, ¾” ID x 13∕8” OD 7 Grommet, 1” ID x 1¾” OD 8 Blast hose, 5∕8” 9 Media regulator, SAR-2
PART # 760751 524371 544122 505481 522861 523921 523931 520802 290156
3 4
2
5
1
6
9 8
7
Never use silica sand in any Empire equipment. 08/09
Page B31
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