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Promass 83 Profibus (ba)

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October 2018
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BA063D/06/en/10.03 50100078 valid as of software version: V 1.06.XX (amplifier) V 2.03.XX (communication) PROline promass 83 PROFIBUS-DP/-PA Coriolis Mass Flow Measuring System Operating Instructions Brief operating instructions PROline Promass 83 PROFIBUS-DP/-PA Brief operating instructions These brief operating instructions show you how to configure your measuring device quickly and easily: Safety instructions page 7 ▼ Installation page 13 ▼ Wiring page 25 ▼ Display and operating elements page 38 ▼ Basic configuration (device parameters, automation functions) page 62 ff. Device-specific parameters are configured and the automation functions specified for the PROFIBUS interface by means of configuration programs from various manufacturers. ! Note! If the measuring device is equipped with a local display, device-specific parameters and functions can be configured easily and quickly using the "Commissioning" Quick Setup menu, e.g. language of the UI, measured variables, engineering units, signal types, settings for measuring operation with gas, etc. → see next page. ▼ System integration page 66 ff. Cyclic data exchange, configuration examples ▼ Application-specific commissioning page 83 ff. Device functions, gas measurement, zero point adjustment, density adjustment ▼ Customer-specific configuration Complex measuring operations mean that additional functions must be configured. Users can select these functions individually by means of appropriate device parameters and configure and customise them to suit their process conditions. There are two options open: – Setting parameters via the configuration program (e.g. Commuwin II) – Setting parameters via the local display (optional) → page 41 ! Note! All functions and device parameters are described in detail in the “Description of Device Functions” manual, which is a separate part of these Operating Instructions. ! 2 Note: Always start trouble-shooting with the checklist on page 99, if faults occur after commissioning or during operation. The routine takes you directly to the cause of the problem and the appropriate remedial measures. Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA QUICK SETUP “Commissioning” QUICK SETUP “Commissioning” ! Note! More detailed information on running Quick Setup menus, especially for devices without a local display, can be found on page 83 ff. ENDRESS+HAUSER - + E ++ Quick Setup B QS 1002 Commission E+ E ESC 2000 Language HOME-POSITION Pre-setting Selection system units Corr. Vol. flow Mass flow Volume flow Unit 0400 Mass flow Unit 0402 Volume flow Unit 0404 Corr. Vol. flow Unit 3001 Totalizer Unit 3001 Totalizer Corr. Vol. 6460 calculation Density Temperature Unit 0420 Density Unit 0422 Temperature Quit Density Reference Calculated Unit 0421 Ref. Density 6461 6462 Exp. Coeff. Lin 6463 Exp. Coeff. SQR Fix. Density 6464 Reference temp. Yes Yes Automatic parameterization of the display Configure another system unit ? No Automatic configuration of display ? No F06-83PBxxxx-19-xx-xx-en-000 Carrying out another Quick Setup ? 1004 QS Gas measurement No Carrying out the selected Quick Setup Information on the points numbered in the Quick Setup can be found on the following page. Endress+Hauser 3 QUICK SETUP “Commissioning” ! PROline Promass 83 PROFIBUS-DP/-PA Note! • The display returns to the cell QUICK SETUP COMMISSION (1002) if you press the ESC key combination during parameter interrogation. The stored parameters remain valid. • The “Commissioning” Quick Setup must be carried out before one of the Quick Setups explained below is run. • ➀ Only units not yet configured in the current Setup are offered for selection in each cycle. The unit for mass, volume and corrected volume is derived from the corresponding flow unit. • ➁ The “YES” option remains visible until all the units have been configured. “NO” is the only option displayed when no further units are available. • ➂ The “automatic parameterization of the display” option contains the following basic settings/factory settings: YES: Main line = Mass flow; Additional line = Totalizer 1; Information line = Operating/system conditions. NO: The existing (selected) settings remain. 4 Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA Contents Contents 1 Safety instructions . . . . . . . . . . . . . . 7 1.1 1.2 1.3 1.4 1.5 Designated use . . . . . . . . . . . . . . . . . . . . . . . . Installation, commissioning and operation . . . Operational safety . . . . . . . . . . . . . . . . . . . . . . Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety signs and symbols . . . . . . . . . . . . . . . . 2 Identification . . . . . . . . . . . . . . . . . . . 9 2.1 Device designation . . . . . . . . . . . . . . . . . . . . . 9 2.1.1 Transmitter nameplate . . . . . . . . . . . . 9 2.1.2 Sensor nameplate . . . . . . . . . . . . . . . .10 CE mark, declaration of conformity . . . . . . . . 10 Device certification PROFIBUS-DP/-PA . . . . . 11 Registered trademarks . . . . . . . . . . . . . . . . . 11 2.2 2.3 2.4 7 7 7 8 8 3 Installation. . . . . . . . . . . . . . . . . . . . 13 3.1 3.4 Incoming acceptance, transport and storage 13 3.1.1 Incoming acceptance . . . . . . . . . . . 13 3.1.2 Transport . . . . . . . . . . . . . . . . . . . . . 13 3.1.3 Storage . . . . . . . . . . . . . . . . . . . . . . . .14 Installation conditions . . . . . . . . . . . . . . . . . . 14 3.2.1 Installation dimensions . . . . . . . . . . . 14 3.2.2 Mounting location . . . . . . . . . . . . . . . 14 3.2.3 Orientation. . . . . . . . . . . . . . . . . . . . . .16 3.2.4 Heating . . . . . . . . . . . . . . . . . . . . . . . 18 3.2.5 Thermal insulation . . . . . . . . . . . . . . 19 3.2.6 Inlet and outlet runs . . . . . . . . . . . . . 19 3.2.7 Vibrations . . . . . . . . . . . . . . . . . . . . . 19 3.2.8 Flow limits . . . . . . . . . . . . . . . . . . . . . 19 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 3.3.1 Turning the transmitter housing . . . . 20 3.3.2 Installing the wall-mount transmitter housing . . . . . . . . . . . . . . . . . . . . . . . .21 3.3.3 Turning the local display. . . . . . . . . . .23 Post installation check . . . . . . . . . . . . . . . . . . 23 4 Wiring . . . . . . . . . . . . . . . . . . . . . . . . 25 4.1 PROFIBUS cable specifications . . . . . . . . . . 25 4.1.1 PROFIBUS-DP cable specifications 25 4.1.2 PROFIBUS-PA cable specifications . .28 Connecting the remote version . . . . . . . . . . . 30 4.2.1 Connecting the sensor . . . . . . . . . . . 30 4.2.2 Cable specifications . . . . . . . . . . . . 30 Connecting the measuring unit . . . . . . . . . . . 31 4.3.1 Connecting the transmitter . . . . . . . . 31 4.3.2 Field bus connector . . . . . . . . . . . . . .34 Degree of protection . . . . . . . . . . . . . . . . . . . 35 Post connection check . . . . . . . . . . . . . . . . . 36 3.2 3.3 4.2 4.3 4.4 4.5 5 Operation . . . . . . . . . . . . . . . . . . . . . 37 5.1 5.2 Overview of operation . . . . . . . . . . . . . . . . . . 37 Operation via the local display . . . . . . . . . . . 38 5.2.1 Display and operating elements . . . 38 Endress+Hauser 5.3 5.4 5.5 5.2.2 Brief guide to the function matrix . . . . 41 5.2.3 Error messages . . . . . . . . . . . . . . . . . 43 Communications - PROFIBUS-DP/-PA . . . . . . 44 5.3.1 PROFIBUS-DP/-PA technology . . . . . 44 5.3.2 PROFIBUS-DP - system architecture 44 5.3.3 PROFIBUS-PA - system architecture . 46 5.3.4 Acyclic data exchange . . . . . . . . . . . 48 Operation via PROFIBUS configuration programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 5.4.1 Operating options . . . . . . . . . . . . . . . 49 5.4.2 Commuwin II operating program . . . . 50 Hardware configuration . . . . . . . . . . . . . . . . . 59 5.5.1 Configuration of write protection . . . . 59 5.5.2 Configuring the device address . . . . 60 6 Commissioning. . . . . . . . . . . . . . . . . 61 6.1 6.2 6.5 6.6 Function check . . . . . . . . . . . . . . . . . . . . . . . . 61 Commissioning the PROFIBUS interface . . . . 62 6.2.1 Commissioning with local display . . . 62 6.2.2 Commissioning with configuration program (Commuwin II) . . . . . . . . . . 63 6.2.3 Rescaling the input value. . . . . . . . . . 65 System integration . . . . . . . . . . . . . . . . . . . . . 66 6.3.1 Cyclic data exchange . . . . . . . . . . . . 70 6.3.2 Configuration examples with Simatic S7 HW-Konfig . . . . . . . . . . . . 76 6.3.3 Cycle times . . . . . . . . . . . . . . . . . . . . 81 Application-specific commissioning . . . . . . . . 83 6.4.1 Quick Setup “Commissioning” . . . . . 83 6.4.2 Quick Setup “Gas Measurement” . . . 85 6.4.3 Zero point adjustment . . . . . . . . . . . . 89 6.4.4 Density adjustment . . . . . . . . . . . . . . 91 Purge and pressure monitoring connections . 94 Data storage (DAT) . . . . . . . . . . . . . . . . . . . . . 94 7 Maintenance . . . . . . . . . . . . . . . . . . . 95 8 Accessories . . . . . . . . . . . . . . . . . . . . 97 9 Trouble-shooting . . . . . . . . . . . . . . . 99 9.1 9.2 9.3 9.4 9.5 9.6 9.7 Trouble-shooting instructions . . . . . . . . . . . . . 99 System and Process error messages . . . . . . 101 Process errors without message . . . . . . . . . 113 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . 114 Removing and installing electronics boards 115 Replacing the device fuse . . . . . . . . . . . . . . 119 Software history . . . . . . . . . . . . . . . . . . . . . . 120 10 Technical data . . . . . . . . . . . . . . . . 123 6.3 6.4 10.1 Technical data at a glance . . . . . . . . . . . . . . 123 10.1.1 Applications . . . . . . . . . . . . . . . . . . 123 10.1.2 Function and system design . . . . . . 123 10.1.3 Input . . . . . . . . . . . . . . . . . . . . . . . . 123 5 Contents 10.2 10.3 10.4 10.5 10.6 10.7 10.8 10.9 10.10 10.11 10.12 10.13 10.14 10.1.4 Output variables PROFIBUS . . . . . . 10.1.5 Power supply . . . . . . . . . . . . . . . . . 10.1.6 Measuring accuracy . . . . . . . . . . . . 10.1.7 Operating conditions. . . . . . . . . . . . 10.1.8 Mechanical construction . . . . . . . . . 10.1.9 User interface . . . . . . . . . . . . . . . . . 10.1.10 Certificates and approvals . . . . . . . 10.1.11 Ordering information . . . . . . . . . . . 10.1.12 Accessories . . . . . . . . . . . . . . . . . . 10.1.13 Supplementary documentation . . . Dimensions: Wall-mount housing . . . . . . . . . Dimensions: Stainless steel field housing . . Dimensions: Remote version (Promass F, M, A, H, I) . . . . . . . . . . . . . . . . . Dimensions: Remote version (Promass E) . . Dimensions: Remote version for heating . . . Dimensions: High-temperature version (compact) . . . . . . . . . . . . . . . . . . . . . . . . . . . Dimensions: High-temperature version (remote) . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dimensions: Promass F . . . . . . . . . . . . . . . . Dimensions: Promass M . . . . . . . . . . . . . . . Dimensions: Promass E . . . . . . . . . . . . . . . . Dimensions: Promass A . . . . . . . . . . . . . . . . Dimensions: Promass H . . . . . . . . . . . . . . . . Dimensions: Promass I . . . . . . . . . . . . . . . . PROline Promass 83 PROFIBUS-DP/-PA 125 125 126 130 139 141 142 143 143 143 144 144 145 145 145 146 146 147 157 171 180 186 188 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197 6 Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA 1 Safety instructions 1.1 Designated use 1 Safety instructions The measuring device described in these Operating Instructions is to be used only for measuring the mass flow rate of liquids and gases. At the same time, the system also measures fluid density and fluid temperature. These parameters are then used to calculate other variables such as volume flow. Fluids with widely differing properties can be measured, for example: • • • • • • Chocolate, condensed milk, liquid sugar Oils, fats Acids, alkalis, lacquers, paints, solvents and cleaning agents Pharmaceuticals, catalysts, inhibitors Suspensions Gases, liquefied gases, etc. Resulting from incorrect use or from use other than that designated the operational safety of the measuring devices can be suspended. The manufacturer accepts no liability for damages being produced from this. 1.2 Installation, commissioning and operation Note the following points: • Installation, connection to the electricity supply, commissioning and maintenance of the device must be carried out by trained, qualified specialists authorised to perform such work by the facility's owner operator. The specialist must have read and understood these Operating Instructions and must follow the instructions provided. • The device must be operated by persons authorised and trained by the facility's owner-operator. Strict compliance with the instructions in these Operating Instructions is mandatory. • Endress+Hauser will be happy to assist in clarifying the chemical resistance properties of parts wetted by special fluids, including fluids used for cleaning. However the user is responsible for the choice of fluid wetted materials as regards to their in-process resistance to corrosion. The manufacturer refuses to accept liability. • The installer must ensure that the measuring system is correctly wired in accordance with the wiring diagrams. The transmitter must be grounded, unless the power supply is galvanically insulated. • Invariably, local regulations governing the opening and repair of electrical devices apply. 1.3 Operational safety Note the following points: • Measuring systems for use in hazardous environments are accompanied by separate “Ex documentation”, which is an integral part of these Operating Instructions. Strict compliance with the installation instructions and ratings as stated in this supplementary documentation is mandatory. The symbol on the front of this Supplementary Ex documentation indicates the approval and the certification body ( 0 Europe, 2 USA, 1 Canada). • The measuring device complies with the general safety requirements in accordance with EN 61010, the EMC requirements in accordance with EN 61326/A1 and NAMUR recommendation NE 21 and NE 43. • The manufacturer reserves the right to modify technical data without prior notice. Your E+H distributor will supply you with current information and updates to these Operating Instructions. Endress+Hauser 7 1 Safety instructions PROline Promass 83 PROFIBUS-DP/-PA 1.4 Return The following procedures must be carried out before a flowmeter requiring repair or calibration, for example, is returned to Endress+Hauser: • Always enclose a duly completed “Declaration of contamination” form. Only then can Endress+Hauser transport, examine and repair a returned device. • Enclose special handling instructions if necessary, for example a safety data sheet as per EN 91/155/EEC. • Remove all residues. Pay special attention to the grooves for seals and crevices which could contain residues. This is particularly important if the substance is hazardous to health, e.g. flammable, toxic, caustic, carcinogenic, etc. With Promass A and Promass M the threaded process connections must first be removed from the sensor and then cleaned. ! Note! You will find a preprinted “Declaration of contamination” form at the back of this manual. # Warning! • Do not return a measuring device if you are not absolutely certain that all traces of hazardous substances have been removed, e.g. substances which have penetrated crevices or diffused through plastic. • Costs incurred for waste disposal or injury (burns, etc.) due to inadequate cleaning will be charged to the owner-operator. 1.5 Safety signs and symbols The devices are designed to meet state-of-the-art safety requirements, have been tested, and left the factory in a condition in which they are safe to operate. The devices comply with the applicable standards and regulations in accordance with EN 61010 “Protection Measures for Electrical Equipment for Measurement, Control, Regulation and Laboratory Procedures”. They can, however, be a source of danger if used incorrectly or for other than the designated use. Consequently, always pay particular attention to the safety instructions indicated in these Operating Instructions by the following symbols: 8 # Warning! “Warning” indicates an action or procedure which, if not performed correctly, can result in injury or a safety hazard. Comply strictly with the instructions and proceed with care. " Caution! “Caution” indicates an action or procedure which, if not performed correctly, can result in incorrect operation or destruction of the device. Comply strictly with the instructions. ! Note! “Note” indicates an action or procedure which, if not performed correctly, can have an indirect effect on operation or trigger an unexpected response on the part of the device. Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA 2 Identification 2 Identification 2.1 Device designation The “Promass 83” flow measuring system consists of the following components: • Promass 83 transmitter • Promass F, Promass M, Promass E, Promass A, Promass H or Promass I sensor In the compact version, transmitter and sensor form a single mechanical unit; in the remote version they are installed separately. 2.1.1 Transmitter nameplate 5 6 ENDRESS+HAUSER PROMASS 83 1 Order Code: 83F25-XXXXXXXXXXXX Ser.No.: 12345678901 ABCDEFGHJKLMNPQRST TAG No.: 2 16-62VDC/20-55VAC 50-60Hz 3 PROFIBUS-PA Profile 3.0 IP67/NEMA/Type4X 15VA/W i –20°C (–4°F) < Tamb < +60°C (+140°F) R Pat. UK 261 435 Pat. US 5,479,007 Pat. US 4,768,384 Fig. 1: 1 2 3 4 5 6 Endress+Hauser EP 262 573 5,648,616 4,801,897 EP 618 680 F06-83PBxxxx-18-06-xx-xx-000 4 Nameplate specifications for the “Promass 83” transmitter (example) Order code / Serial number: See the specifications on the order confirmation for the meanings of the individual letters and digits. Power supply / frequency: 16...62 V DC / 20...55 V AC / 50...60 Hz Power consumption: 15 VA / W Available inputs / outputs: PROFIBUS-DP/-PA Reserved for information on special products Ambient temperature range Degree of protection 9 2 Identification PROline Promass 83 PROFIBUS-DP/-PA 2.1.2 Sensor nameplate 1 2 4 5 6 7 8 9 10 ENDRESS+HAUSER PROMASS F Order Code: XXF25-XXXXXXXXXXXX Ser.No.: 12345678901 TAG No.: ABCDEFGHJKLMNPQRST K-factor: 2.5100 / -11 DN25 / 1" EN (DIN) PN100 Materials: 1.4539 / 904L TMmax.: 200°C / 392°F 40 bar / 600 psi Container Density cal.: +/-0.001g/cc 5P-CAL, 3.1B -20°C (-4°F)200 °C) (TM = >200 °C) ➀ ➀ Horizontal orientation (View H2) Transmitter head down ✓✓ ✓✓ ✓✓ ✓✓ ➁ ➁ ➁ ➁ ✓✓ = Recommended orientation ✓ = Orientation recommended in certain situations ✗ = Impermissible orientation Endress+Hauser 17 3 Installation PROline Promass 83 PROFIBUS-DP/-PA In order to ensure that the maximum permissible ambient temperature for the transmitter (–20...+60 °C, optional –40...+60 °C) is not exceeded, we recommend the following orientations: ➀ = For fluids with very high temperatures (> 200 °C), we recommend the horizontal orientation with the transmitter head pointing downwards (Fig. H2) or the vertical orientation (Fig. V) ➁ = For fluids with low temperatures, we recommend the horizontal orientation with the transmitter head pointing upwards (Fig. H1) or the vertical orientation (Fig. V). Special installation instructions for Promass F, E and H Caution! The two measuring tubes of Promass F and Promass E and the one of Promass H are slightly curved. The position of the sensor, therefore, has to be matched to the fluid properties when the sensor is installed horizontally (Fig. 7). F06-xxxxxxxx-11-00-00-xx-003 " Fig. 7: 1 2 Promass F, E, H installed horizontally Not suitable for fluids with entrained solids. Risk of solids accumulating. Not suitable for outgassing fluids. Risk of gas accumulating. 3.2.4 Heating Some fluids require suitable measures to avoid loss of heat at the sensor. Heating can be electric, e.g. with heated elements, or by means of hot water or steam pipes made of copper. " Caution! • Risk of electronics overheating! Consequently, make sure that the adapter between sensor and transmitter and the connection housing of the remote version always remain free of insulating material. Note that a certain orientation might be required, depending on the fluid temperature (s. page 17 ff. “Fluid temperature”). • With a fluid temperature between 200...350 °C, heating is not permitted for the compact version of the high-temperature version. • When using electrical heat tracing whose heat is regulated using phase control or by pulse packs, it cannot be ruled out that the measured values are influenced by magnetic fields which may occur, i.e. at values greater than those permitted by the EC standard (Sinus 30 A/m). In such cases, the sensor must be magnetically screened (except for Promass M). The secondary containment can be shielded with tin plates or electric sheets without privileged direction (e.g. V330-35A) with the following properties: – Relative magnetic permeability µr ≥ 300 – Plate thickness d ≥ 0.35 mm • Information on permissible temperature ranges → page 130. Special heating jackets which can be ordered as accessories from Endress+Hauser are available for the sensors. 18 Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA 3.2.5 3 Installation Thermal insulation Some fluids require suitable measures to avoid loss of heat at the sensor. A wide range of materials can be used to provide the required thermal insulation. Esc - + E max. 60 F06-83FHTxxx-06-00-xx-xx-001 max. 60 Fig. 8: In the case of the Promass F high-temperature version, a maximum insulation thickness of 60 mm must be observed in the area of the electronics/neck. If the Promass F high-temperature version is installed horizontally (with transmitter head pointing upwards), an insulation thickness of min. 10 mm is recommended to reduce convection. The maximum insulation thickness of 60 mm must be observed (s. Fig. 8). 3.2.6 Inlet and outlet runs There are no installation requirements regarding inlet and outlet runs. If possible, install the sensor well clear of fittings such as valves, T-pieces, elbows, etc. 3.2.7 Vibrations The high oscillation frequency of the measuring tubes ensures that the correct operation of the measuring system is not influenced by plant vibrations. Consequently, the sensors require no special measures for attachment. 3.2.8 Flow limits See the information on page 123 and 131. Endress+Hauser 19 3 Installation PROline Promass 83 PROFIBUS-DP/-PA 3.3 Installation 3.3.1 Turning the transmitter housing Turning the aluminum field housing # Warning! The turning mechanism in devices with EEx d/de or FM/CSA Cl. I Div. 1 classification is not the same as that described here. The procedure for turning these housings is described in the Ex-specific documentation. Loosen the two securing screws. Turn the bayonet catch as far as it will go. Carefully lift the transmitter housing as far as it will go. Turn the transmitter housing to the desired position (max. 2 x 90° in either direction). Lower the housing into position and re-engage the bayonet catch. Retighten the two securing screws. F-xxxxxxxx06-17-06-xx-xx-000 1. 2. 3. 4. 5. 6. Fig. 9: Turning the transmitter housing (aluminium field housing) Turning the stainless-steel field housing Loosen the two securing screws. Carefully lift the transmitter housing as far as it will go. Turn the transmitter housing to the desired position (max. 2 x 90° in either direction). Lower the housing into position. Retighten the two securing screws. F-xxxxxxxx06-17-06-xx-xx-001 1. 2. 3. 4. 5. Fig. 10: Turning the transmitter housing (stainless steel field housing) 20 Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA 3.3.2 3 Installation Installing the wall-mount transmitter housing There are various ways of installing the wall-mount housing: • Mounted directly on the wall • Installation in control panel (with separate mounting set, accessories → page 97 • Pipe mounting (with separate mounting set, accessories) → page 97 " Caution! • At the mounting location, make sure that ambient temperature does not exceed the permissible range (–20...+60 °C). Install the device in a shady location. Avoid direct sunlight. • Always install the wall-mount housing in such a way that the cable entries are pointing down. Direct wall mounting (without mounting set) 4. 5. Drill the holes as illustrated in Fig. 11. Remove the cover of the connection compartment (a). Push the two securing screws (b) through the appropriate bores (c) in the housing. – Securing screws (M6): max. dia. 6.5 mm – Screw head: max. dia. 10.5 mm Secure the transmitter housing to the wall as indicated. Screw the cover of the connection compartment (a) firmly onto the housing. b c 81.5 c 35 a 90 Fig. 11: Endress+Hauser 192 F-xxxxxxxx06-17-03-xx-xx-000 1. 2. 3. Mounted directly on the wall 21 3 Installation PROline Promass 83 PROFIBUS-DP/-PA Panel installation 1. 2. 3. 4. Prepare the opening in the panel (Fig. 12). Slide the housing into the opening in the panel from the front. Screw the fasteners onto the wall-mount housing. Place the threaded rods in the fasteners and screw them down until the housing is seated tightly against the panel. Afterwards, tighten the locking nuts. Additional support is not necessary. 21 + – 00.5 .5 245 F06-xxxxxxxx-06-03-06-xx-002 +0.5 – 0.5 0 10 ~1 Fig. 12: Panel Installation (wall-mount housing) Pipe mounting The assembly should be performed by following the instructions in Fig. 13. Caution! If the device is mounted to a warm pipe, make certain that the housing temperature does not exceed +60 °C, which is the maximum permissible temperature. 55 ~1 F06-xxxxxxxx-06-03-06-xx-001 Ø 20...70 " Fig. 13: Pipe installation (wall-mount housing) 22 Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA 3.3.3 1. 2. 3. Turning the local display Remove the cover of the electronics compartment. Press the side latches on the display module and remove it from the electronics compartment cover plate. Rotate the display to the desired position (max. 4 x 45° in each direction), and reset it into the electronics compartment cover plate. Screw the cover of the electronics compartment firmly onto the transmitter housing. F06-xxxxxxxx-07-xx-06-xx-000 4. 3 Installation Fig. 14: 3.4 Turning the local display (field housing) Post installation check Perform the following checks after installing the measuring device in the pipe: Endress+Hauser Device condition and specifications Notes Is the device damaged (visual inspection)? − Does the device correspond to specifications at the measuring point, including process temperature and pressure, ambient temperature, measuring range, etc.? s. page 123 ff. Installation Notes Does the arrow on the sensor nameplate match the direction of flow through the pipe? − Are the measuring point number and labeling correct (visual inspection)? – Is the orientation chosen for the sensor correct, in other words suitable for sensor type, fluid properties (outgassing, with entrained solids) and fluid temperature? s. page 14 ff. Process environment / process conditions Notes Is the measuring device protected against moisture and direct sunlight? − 23 3 Installation 24 PROline Promass 83 PROFIBUS-DP/-PA Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA 4 # 4 Wiring Wiring Warning! • When connecting Ex-certified devices, see the notes and diagrams in the Ex-specific supplement to these Operating Instructions. Please do not hesitate to contact your E+H representative if you have any questions. • For the remote version, always make sure that you connect the sensor only to the transmitter having the same serial number. Communication errors can occur if the devices are not connected in this way. 4.1 PROFIBUS cable specifications 4.1.1 PROFIBUS-DP cable specifications Two types of cable are specified for the bus line in the EN 50 170 standard. Cable type A can be used for all transmission rates up to 12 Mbit/s. The cable parameters can be taken from the following table: Cable type A Characteristic impedance 135... 165 Ω at a measurement frequency of 3...20 MHz Cable capacity <30 pF/m Wire size >0.34 mm2, equals AWG 22 Cable type twisted pairs, 1 x 2, 2 x 2 or 1 x 4 conductors Loop resistance 110 Ω/km Signal attenuation max. 9 dB over the entire length of the line segment Shielding Copper braided shield or braided shield and foil screen When setting up the bus, observe the following points: • The maximum line length (segment length) of a PROFIBUS-DP system depends on the transmission rate. With PROFIBUS-RS 485 cable type A, this value is: Transmission rate [kBit/s] Line length [m] 9.6...93.75 187.5 500 1500 30000...12000 1200 1000 400 200 100 • • • • A maximum of 32 users are permitted per segment. Each segment is terminated at both ends with a terminating resistor. The bus length or number of users can be increased by installing a repeater. The first and last segments can support a max. of 31 devices. The segment between repeaters can support a max. of 30 stations. • The maximum distance which can be achieved between two bus users is calculated as: (NUM_REP + 1) x segment length NUM_REP = maximum number of repeaters, which can be placed in series, depending on the respective repeater. Example: According to the manufacturer's information, a maximum of 9 repeaters may be placed in series on a standard line. The maximum distance between two bus users at a transmission rate of 1.5 MBit/s is calculated as: (9 + 1) x 200 m = 2000 m Endress+Hauser 25 4 Wiring PROline Promass 83 PROFIBUS-DP/-PA Spurs (PROFIBUS -DP) Note the following points: • Length of spurs < 6.6 m (at a max. of 1.5 MBit/s) • At transmission rates >1.5 MBit/s, spurs should not be used. The line between the cable connector and the bus driver in the field device is called a spur. Our experience with the systems, indicates that you should be very careful when configuring the length of the spurs. Therefore, you should not presume that the total length of all spurs is 6.6 m at 1.5 MBit/s. The order of the respective field devices makes more of a difference in this case. We recommend that you avoid using spurs at transmission rates >1.5 MBit/s. • If you must use spurs, do not install terminating resistors on them. Shielding and grounding (PROFIBUS-DP/PA) When planning the shielding and grounding for a field bus system, there are three important points to consider: • Electromagnetic compatibility (EMC) • Explosion protection • Safety of the personnel To ensure the optimum electromagnetic compatibility of systems, it is important that the system components and above all the cables, which connect the components, are shielded and that no portion of the system is unshielded. Ideally, the cable shields will be connected to the field devices' housings, which are usually metal. Since these housings are generally connected to the protective ground conductor, the shield of the bus cable will thus be grounded many times. This approach, which provides the best electromagnetic compatibility and personnel safety, can be used without restriction in systems with good potential equalisation. In the case of systems without potential equalisation, a mains frequency (50 Hz) equalising current can flow between two grounding points, which in unfavorable cases, e.g. when it exceeds the permissible shield current, may destroy the cable. To suppress the low frequency equalising currents on systems without potential equalisation, it is therefore recommended to connect the cable shield directly to the building ground (or protective ground conductor) at one end only and to use capacitive coupling to connect all other grounding points. . 26 Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA 4 Wiring Setting the terminating resistors Since mismatches in the impedance result in signal reflections on the line and can thus lead to communication errors, it is important to terminate the lines properly. # Warning! Risk of electric shock. Exposed components carry dangerous voltages. Make sure that the power supply is switched off before you remove the cover of the electronics compartment. The terminator switches are located on the I/O board (s. Fig. 15). • For baud rates of up to 1.5 MBaud, terminate the last transmitter on the bus by setting the terminator switches SW 1 to: ON – ON – ON – ON. • If the device is to be operated at over 1.5 Mbaud, you can tap the supply voltage for an external terminator from terminals 24 (GND) and 25 (+5 V) (s. Fig. 17). • If the device is to be operated at a baud rate >1.5 Mbaud, an external terminator is necessary, e.g. with a 9-pin Sub D cable connector combination, with an integrated series inductance to compensate for the station's capacitive load and minimise the resulting line reflections. B A SW 1 OONN 2 2 3 4 3 4 4 3 390 Ω 220 Ω 390 Ω 2 +5V Fig. 15: 1 4 4 4 3 3 2 3 1 2 2 ON OFF +5V 390 Ω 220 Ω 390 Ω F06-53xPBxxx-04-00-xx-xx-002 1 1 1 1 SW 1 ON OFF OONN Setting the terminating resistors (PROFIBUS-DP) A = Factory setting B = Setting on the last transmitter ! Endress+Hauser Caution: As a rule, we recommend that an external terminator be used, since a defect in an internally terminated device can disrupt the entire segment. 27 4 Wiring PROline Promass 83 PROFIBUS-DP/-PA 4.1.2 PROFIBUS-PA cable specifications Cable type Twin-core cables are required for connecting the flowmeter to the field bus. By analogy with IEC 61158-2 (MBP) protocol four different cable types (A, B, C, D) can be used with the field bus protocol, only two of which (cable types A and B) are shielded. • Cable types A or B are particularly preferable for new installations. Only these types have cable shielding that guarantees adequate protection from electromagnetic interference and thus the most reliable data transfer. On multi-pair cables (type B), it is permissible to operate multiple field buses (with the same degree of protection) on one cable. No other circuits are permissible in the same cable. • Practical experience has shown that cable types C and D should not be used due to the lack of shielding, since the freedom from interference generally does not meet the requirements described in the standard. The electrical data of the field bus cable has not been specified but determines important characteristics of the design of the field bus, such as distances bridged, number of users, electromagnetic compatibility, etc. Cable type A Cable type B twisted pair, shielded one or more twisted pairs, fully shielded Wire size 0.8 mm2 (AWG 18) 0.32 mm2 (AWG 22) Loop resistance (DC) 44 Ω/km 112 Ω/km 100 Ω ± 20% 100 Ω ± 30% Attenuation at 39 kHz 3 dB/km 5 dB/km Capacitive asymmetry 2 nF/km 2 nF/km 1.7 µs/km * 90% * 1900 m 1200 m Cable structure Impedance at 31.25 kHz Envelope delay distortion (7.9 through 39 kHz) Shield coverage Max. cable length (inc. spurs >1 m) * not specified Suitable field bus cables from various manufacturers for non-hazardous areas are listed below: • Siemens: 6XV1 830-5BH10 • Belden: 3076F • Kerpen: CeL-PE/OSCR/PVC/FRLA FB-02YS(ST)YFL 28 Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA 4 Wiring Maximum overall cable length The maximum network expansion depends on the type of explosion protection and the cable specifications. The overall cable length is made up of the length of the main cable and the length of all spurs (>1 m). Note the following points: • The maximum permissible overall cable length depends on the cable type used. Type A 1900 m Type B 1200 m • If repeaters are used the maximum permissible cable length is doubled. A maximum of four repeaters are permitted between user and master. Maximum spur length The line between distribution box and field unit is described as a spur. In the case of non ex-applications the max. length of a spur depends on the number of spurs (>1 m): Number of spurs 1 ... 12 13... 14 15... 18 19... 24 25... 32 Max. length per spur 120 m 90 m 60 m 30 m 1m Number of field devices In systems that meet FISCO in the EEx ia type of protection, the line length is limited a max. of 1000 m. A maximum of 32 users per segment in non-explosive areas or a maximum of 10 users in an Ex-area (EEx ia IIC) are possible. The actual number of users must be determined during configuration. Bus termination The start and end of each field bus segment are always to be terminated with a bus terminator. With various junction boxes (not ex-rated) the bus termination can be activated via a switch. If this is not the case a separate bus terminator must be installed. Note the following points in addition: • In the case of a branched bus segment the device furthest from the segment connector represents the end of the bus. • If the field bus is extended with a repeater then the extension must also be terminated at both ends. Shielding and grounding (see PROFIBUS-DP cable specifications page 26) Further information General information and further notes regarding the wiring can be found in the BA 198F/00/en: “Field communication PROFIBUS-DP/-PA: Guidelines for planning and commissioning”. Endress+Hauser 29 4 Wiring PROline Promass 83 PROFIBUS-DP/-PA 4.2 Connecting the remote version 4.2.1 # Connecting the sensor Warning! • Risk of electric shock. Switch off the power supply before opening the device. Do not install or wire the device while it is connected to the power supply. Failure to comply with this precaution can result in irreparable damage to the electronics. • Risk of electric shock. Connect the protective conductor to the ground terminal on the housing before the power supply is applied. Procedure (Fig. 16): 1. 2. 3. 4. Remove the cover (a) of the connection compartment from the transmitter and the sensor by loosening the screws. Feed the signal cable (b) through the appropriate cable entries. Establish the wiring between sensor and transmitter in accordance with the electrical connection diagram: → Fig. 16 → Wiring diagram inside cover. Secure the cover (a) on the sensor connection housing and on the transmitter housing. S1 S1 S2 S2 Pipe TM TM TT TT GND + + + + 41 42 brn wht 9 10 11 12 wht 8 pnk grn 7 pnk 6 gry 5 yel 4 a a 5 6 7 9 10 11 12 + + + + S1 S1 S2 S2 Pipe TM TM TT TT GND brn yel 8 41 42 F06-8xxxxxxx-04-xx-xx-en-000 4 grn gry b Fig. 16: Connecting the remote version a b Covers of the connection compartments (transmitter/sensor) Connecting cable (signal cable) 4.2.2 Cable specifications The specifications of the cable connecting the transmitter and the sensor of the remote version are as follows: • 6 x 0.38 mm2 PVC cable with common shield and individually shielded cores. • Conductor resistance: ≤ 50 Ω/km • Core/shield capacitance: ≤ 420 pF/m • Cable length: max. 20 m • Permanent operating temperature: max. +105 °C 30 Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA 4.3 Connecting the measuring unit 4.3.1 # 4 Wiring Connecting the transmitter Warning! • Risk of electric shock. Switch off the power supply before opening the device. Do not install or wire the device while it is connected to the power supply. Failure to comply with this precaution can result in irreparable damage to the electronics. • Risk of electric shock. Connect the protective conductor to the ground terminal on the housing before the power supply is applied. • Compare the specifications on the nameplate with the local voltage supply and frequency. The national regulations governing the installation of electrical equipment also apply. Procedure (Fig. 17, Fig. 18). 1. 2. Remove the cover of the connection compartment (f) from the transmitter housing. Feed the power-supply cable (a) and PROFIBUS cable (b) through the appropriate cable entries. ! Note! The Promass 83 can also be supplied with the option of a ready-mounted field bus connector. More information on this can be found on page 34. 3. Connect the cables in accordance with the wiring diagram: – Wiring diagram (aluminum and stainless steel housings) → Fig. 17 – Connection plan (wall-mount housing) → Fig. 18 "– TheCaution! PROFIBUS cable can be damaged! If the shielding of the cable is grounded at more than one point in systems without additional potential equalisation, network frequency equalisation currents can occur that damage the cable or the shielding. In such cases the shielding of the cable is to be grounded on only one side, i.e. it must not be connected to the ground terminal of the housing. The shield that is not connected should be insulated! – We recommend that the PROFIBUS not be looped using conventional cable glands. If you later replace even just one measuring device, the bus communication will have to be interrupted. ! Note! – The terminals for the PROFIBUS-PA connection (26/27) have an integral polarity protection. This ensures correct signal transmission via the field bus even if lines are confused. – Cable cross-section: max. 2.5 mm2 – Observe the system's grounding concept. 4. Endress+Hauser Screw the cover of the connection compartment (f) firmly back onto the transmitter housing. 31 4 Wiring PROline Promass 83 PROFIBUS-DP/-PA A f b g DP(A) / PA(-) DP(B) / PA(+) (DGND) (+5 V) a h B e 27 26 25 24 23 22 21 20 b d g c N (L-) 2 L1 (L+) 1 b a F06-53xPBxxx-04-06-xx-xx-000 g a f Fig. 17: Connecting the transmitter (field housing), Conductor cross-section: max. 2.5 mm2 A = Aluminium field housing B = Stainless steel field housing a b c d e f g h 32 Cable for power supply: 85...260 V AC, 20...55 V AC, 16...62 V DC Terminal No. 1: L1 for AC, L+ for DC; Terminal No. 2: N for AC, L− for DC PROFIBUS-DP/-PA line: Terminal No. 26: DP(B) / PA+ Terminal No. 27: DP(A) / PA – DP(A) = RxD/TxD-N, DP(B) = RxD/TxD-P Ground terminal for protective conductor Ground terminal for signal-cable shield Service adapter for connecting service interface FXA 193 (FieldCheck, ToF Tool-FieldTool Package) Cover of the connection compartment Cable for external termination: Terminal No. 24: +5V Terminal No. 25: DGND Clamp Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA 4 Wiring (+5 V) (DGND) DP (B) / PA (+) DP (A) / PA (–) N (L–) L1 (L+) e f a Fig. 18: a b c d e f g Endress+Hauser g b a c g d b F06-53xPBxxx-04-03-xx-xx-000 20 21 22 23 24 25 26 27 1 2 Connecting the transmitter (wall-mount housing), conductor cross-section: max. 2.5 mm2 Cable for power supply: 85...260 V AC, 20...55 V AC, 16...62 V DC Terminal No. 1: L1 for AC, L+ for DC Terminal No. 2: N for AC, L− for DC PROFIBUS-DP/-PA line : Terminals No. 26: DP(B) / PA+ Terminal No. 27: DP(A) / PA – DP(A) = RxD/TxD-N, DP(B) = RxD/TxD-P Ground terminal for protective conductor Ground terminal for signal-cable shield Service adapter for connecting service interface FXA 193 (FieldCheck, ToF Tool-FieldTool Package) Cover of the connection compartment Cable for external termination: Terminal No. 24: +5V Terminal No. 25: DGND 33 4 Wiring PROline Promass 83 PROFIBUS-DP/-PA 4.3.2 ! Field bus connector Note! This connector can only be used for a PROFIBUS-PA device. The connection technology of PROFIBUS-PA allows measuring devices to be connected to the field bus via uniform mechanical connections such as T-boxes, junction boxes, etc. This connection technology using prefabricated distribution modules and plug-in connectors offers substantial advantages over conventional wiring: • Field devices can be removed, replaced or added at any time during normal operation. The communications will not be interrupted. • This simplifies installation and maintenance significantly. • Existing cable infrastructures can be used and expanded instantly, e.g. when constructing new star distributors using 4-channel or 8-channel junction boxes. F06-xxxPBxxx-04-xx-xx-xx-000 The Promass 83 can therefore be supplied with a ready-mounted field bus connector. Field bus connectors for retrofitting can be ordered from E+H as a spare part (s. page 97). Fig. 19: Connectors for connecting to the PROFIBUS-PA A = Aluminum field housing B = Stainless steel field housing C = Protective cap for connector D = Field bus connector E = Adapter PG 13.5 / M 20.5 F = Connector on housing (male) G = Connector (female) Pin assignment / color codes: 1 = Brown wire: PA+ (Terminal 26) 2 = Not connected 3 = Blue wire: PA– (Terminal 27) 4 = Black wire: Ground (Notes on connection → page 32, 33) 5 = Female connector in the centre not assigned 6 = Positioning groove 7 = Positioning key 34 Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA 4 Wiring Technical data (field bus connector): Connection cross section 0.75 mm2 Connector thread PG 13.5 Degree of protection IP 67 in accordance with DIN 40 050 IEC 529 Contact surface CuZnAu Housing material Cu Zn, surface Ni Flammability V - 2 in accordance with UL - 94 Operating temperature –40...+85 °C Ambient temperature –40...+150 °C Nominal current per contact 3A Nominal voltage 125...150 V DC in accordance with the VDE standard 01 10/ISO Group 10 Resistance to tracking KC 600 Volume resistance ≤8 m Ω in accordance with IEC 512 Part 2 Insulation resistance ≤1012 Ω in accordance with IEC 512 Part 2 4.4 Degree of protection The devices fulfill all the requirements for IP 67. Compliance with the following points is mandatory following installation in the field or servicing, in order to ensure that IP 67 protection is maintained: F-xxxxxxxx06-04-xx-xx-xx-005 • The housing seals must be clean and undamaged when inserted into their grooves. The seals must be dried, cleaned or replaced if necessary. • All housing screws and screw caps must be firmly tightened. • The cables used for connection must be of the specified outside diameter (s. page 125). • Firmly tighten the cable entries (Fig. 20). • The cables must loop down before they enter the cable entries (“water trap”, Fig. 20). This arrangement prevents moisture penetrating the entry. Always install the measuring device in such a way that the cable entries do not point up. • Replace all unused cable entries with dummy plugs. • Do not remove the grommet from the cable entry. Fig. 20: Endress+Hauser Installation instructions for cable entries 35 4 Wiring PROline Promass 83 PROFIBUS-DP/-PA 4.5 Post connection check Perform the following checks after completing electrical installation of the measuring device: 36 Device condition and specifications Notes Are cables or the device damaged (visual inspection)? − Electrical connection Notes Does the supply voltage match the specifications on the nameplate? 85...260 V AC (45...65 Hz) 20...55 V AC (45...65 Hz) 16...62 V DC Do the cables comply with the specifications? PROFIBUS-DP PROFIBUS-PA Sensor cables Do the cables have adequate strain relief? − Cables correctly segregated by type? Without loops and crossovers? − Are the power-supply and field bus cables correctly connected? see the wiring diagram inside the cover of the terminal compartment Are all screw terminals firmly tightened? − Are all cable entries installed, firmly tightened and correctly sealed? Cables looped as “water traps”? s. page 35 Are all housing covers installed and firmly tightened? − Electrical connection - PROFIBUS-DP/PA Notes Are all the connecting components (T-boxes, junction boxes, connectors, etc.) connected together correctly? – Has each field bus segment been terminated at both ends with a bus terminator? – Has the max. length of the field bus cable been observed in accordance with the PROFIBUS specifications? PROFIBUS-DP PROFIBUS-PA → → page 25 ff. page 29 Has the max. length of the spurs been observed in accordance with the PROFIBUS specifications? PROFIBUS-DP PROFIBUS-PA → → page 26 page 29 Is the field bus cable fully shielded and correctly grounded? s. page 26 → → → page 25 page 28 page 30, 125 Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA 5 Operation 5 Operation 5.1 Overview of operation You have a number of options for configuring and commissioning the flowmeter: 1. Local display (optional) → page 38 The local display enables you to read all of the important parameters directly at the measuring point, configure device-specific parameters in the field and commission the flowmeter. 2. Configuration programs → page 49 The configuration of profile and device-specific parameters is primarily done via the PROFIBUS-DP/-PA interface. You can obtain special configuration and operating programs from the various manufacturers for these purposes. 3. Jumpers and miniature switches for hardware settings → page 59 You can make the following hardware settings for the PROFIBUS-DP/-PA using a jumper or miniature switches on the I/O board: • Set the device bus address • Switch the hardware write protection on/off 1 2 Fig. 21: 1 2 3 Endress+Hauser + E F06-xxxPBxxx-19-xx-xx-xx-000 3 - Options for operating the Promass 83 PROFIBUS-DP/PA Configuration / operation programs for operating the device via the PROFIBUS-DP/-PA Jumper or miniature switches for hardware settings (write protection, device address) Local display for the operation of the device in the field (optional) 37 5 Operation PROline Promass 83 PROFIBUS-DP/-PA 5.2 5.2.1 Operation via the local display Display and operating elements The local display enables you to read all important parameters directly at the measuring point and configure the device using the “Quick Setup” or the function matrix. The display field consists of four lines; this is where measured values and/or status variables (direction of flow, empty pipe, bar graph, etc.) are displayed. You can change the assignment of display lines to different variables to suit your needs and preferences (→ see the “Description of Device Functions” manual). m 1 TOT1 OK +24.502 kg h +1863.97 t m –50 % +50 Esc + - E 3 F06-83PBxxxx-07-xx-xx-xx-000 2 4 Fig. 22: Display and operating elements Liquid crystal display (1) The illuminated four-line liquid crystal display shows measured values, dialog texts, fault messages and notice messages. The display as it appears during normal operation is known as the HOME position (operating mode). Readings displayed → page 39 Optical sensors for Touch Control (2) Plus/minus keys (3) – HOME position → Direct access to totalizer values and actual values of inputs/outputs – Enter numerical values, select parameters – Select different blocks, groups and function groups within the function matrix The following functions are triggered by activating the +/–keys ( X) simultaneously: – Exit the function matrix step by step → HOME position – Press and hold down +/− keys for longer than 3 seconds → Return directly to the HOME position – Cancel data entry Enter-key (4) – HOME position → Entry into the function matrix – Save the numerical values you input or settings you change 38 Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA 5 Operation Readings displayed (operating mode) The display field consists of three lines in all; this is where measured values and/or status variables (direction of flow, bar graph, etc.) are displayed. You can change the assignment of display lines to variables at will in order to customise the display to suit your needs and preferences (→ see the “Description of Device Functions” manual). Multiplex mode: A maximum of two different display variables can be assigned to each line. Variables displayed in this way alternate every 10 seconds on the display. Error messages: The modes of presentation for system and process error messages are described in detail on page 43 ff. m TOT1 OK m Fig. 23: 1 2 3 4 5 6 5 6 +24.502 kg 1 h +1863.97 t –50 +50 2 % 3 F06-83PBxxxx-07-xx-xx-xx-001 4 Typical display for normal operating mode (HOME position) Main line: shows main measured values, e.g. mass flow in [kg/h]. Additional line: shows additional measured variables and status variables, e.g. totalizer No. 3 in [t]. Information line: shows further information on the measured variables and status variables, e.g. bar graph of the limit value achieved by the mass flow. “Info icons” display field: icons representing additional information on the measured values displayed are shown in this field. See → page 40 for a full list of the icons and their meanings. “Measured values” display field: the current measured values appear in this field. “Engineering unit” display field: the units of measure and time set for the current measured values appear in this field. Additional display functions Depending on the order options, the local display has different display functions: Device without batching software: From HOME position, use the +/– keys to open an “Info Menu” containing the following information: • Totalizer (including overflow) • Actual values or states of the configured inputs/outputs • Device TAG number (user-definable) OS → Scan of individual values within the Info Menu X (Esc key) → Back to HOME position Endress+Hauser 39 5 Operation PROline Promass 83 PROFIBUS-DP/-PA Icons The icons which appear in the field on the left make it easier to read and recognise measured variables, device status, and error messages. Icon Meaning Icon Meaning S System error P Process error $ Fault message (measuring is interrupted) ! Notice message (measuring continues despite the message) y Mass flow Volume flow y 40 y Fluid density Fluid temperature Active device operation via PROFIBUS, e.g. Commuwin II Display value with status GOOD Display value with status UNC = unclear Display value with status BAD Output valueOUT, Analog Input 1...6 with status OK Output valueOUT, Totalizer 1...3 with status OK Output valueOUT, Input 1...6 with status UNC = uncertain Output valueOUT, Totalizer 1...3 with status UNC = uncertain Output valueOUT, Analog Input 1...6 with status BAD Output valueOUT, Totalizer 1...3 with status BAD Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA 5.2.2 ! 5 Operation Brief guide to the function matrix Note! • See the general notes on page 42. • Function descriptions → see the “Description of Device Functions” manual 1. 2. 3. 4. 5. HOME position → F → Enter the function matrix Select a block (e.g. USER INTERFACE) Select a group (e.g. CONTROL) Select a function group (e.g. BASIC CONFIGURATION) Select a function (e.g. LANGUAGE) Change parameter / enter numerical values: OS → Select or enter: enable code, parameters, numerical values F → Save your entries Exit the function matrix: – Press and hold down Esc key (X) for longer than 3 seconds → HOME position – Repeatedly press Esc key (X) → return step by step to HOME position F06-x3xxxxxx-19-xx-xx-xx-000 6. Fig. 24: Endress+Hauser Selecting functions and configuring parameters (function matrix) 41 5 Operation PROline Promass 83 PROFIBUS-DP/-PA General notes Only a few parameters must be entered for commissioning (s. page 62 ff.). Complex measuring operations on the other hand necessitate additional functions that you can configure as necessary and customise to suit your process parameters. The function matrix, therefore, comprises a multiplicity of additional functions which, for the sake of clarity, are arranged on a number of menu levels (blocks, groups, and function groups). Comply with the following instructions when configuring functions: • You select functions as described on page 41. Each cell in the function matrix is identified by a numerical or letter code on the display. • You can switch off certain functions (OFF). If you do so, related functions in other function groups will no longer be displayed. • Certain functions prompt you to confirm your data entries. Press OS to select “SURE [ YES ]” and press F again to confirm. This saves your setting or starts a function, as applicable. • Return to the HOME position is automatic if no key is pressed for 5 minutes. ! Note! • The transmitter continues to measure while data entry is in progress, i.e. the currently measured values are output via the signal outputs in the normal way. • If the power supply fails all preset and parameterised values remain safely stored in the EEPROM. " Caution! All functions are described in detail, including the function matrix itself, in the “Description of Device Functions” manual which is a separate part of these Operating Instructions! Enabling the programming mode The function matrix can be disabled. Disabling the function matrix rules out the possibility of inadvertent changes to device functions, numerical values or factory settings. A numerical code (factory setting = 83) has to be entered before settings can be changed. If you use a code number of your choice, you exclude the possibility of unauthorised persons accessing data (→ see “Description of Device Functions” manual). Comply with the following instructions when entering codes: • If programming is disabled and the OS keys are pressed in any function, a prompt for the code automatically appears on the display. • If “0” is entered as the customer's code, programming is always enabled. • The E+H service organisation can be of assistance if you mislay your personal code. " 42 Caution! Changing certain parameters such as all sensor characteristics, for example, influences numerous functions of the entire measuring system, particularly measuring accuracy. There is no need to change these parameters under normal circumstances and consequently, they are protected by a special code known only to the E+H service organisation. Please contact Endress+Hauser if you have any questions. Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA 5 Operation Disabling the programming mode Programming mode is disabled if you do not press a key within 60 seconds following automatic return to the HOME position. You can also disable programming in the “ACCESS CODE” function by entering any number (other than the customer's code). 5.2.3 Error messages Type of error Errors that occur during commissioning or measuring are displayed immediately. If two or more system or process errors occur, the error with the highest priority is the one shown on the display. The measuring system distinguishes between two types of error: F06-83xxxxxx-07-xx-xx-xx-002 • System error: This group includes all device errors, e.g. communication errors, hardware errors etc. • Process error: This group includes all application errors, e.g. fluid not homogeneous, etc. Fig. 25: 1 2 3 4 5 Error messages on the display (example) Error type: P = process error, S = system error Error message type: $ = Fault message, ! = Notice message Error designation: e.g. FLUID INHOM. = fluid is not homogeneous Error number: e.g. # 702 Duration of most recent error occurrence (in hours, minutes and seconds) Error message type System and process errors are always assigned to two types of error messages (fault and notice messages) and have different weightings → page 101 ff. Serious system errors, e.g. electronic module defects, are always identified and classed as “fault messages” by the measuring device. Notice message (!) • The error in question has no effect on the current measuring operation. • Displayed as → Exclamation mark (!), error group (S: system error, P: process error). • PROFIBUS → This error type is registered in the manufacturer-specific Transducer block with the status “UNC(ERTAIN)” for the process variable in question. Fault message ( $) • The error in question interrupts or stops the operation running. • Displayed as → Lightning flash ( $), error designation (S: system error, P: process error) • PROFIBUS → This error type is registered in the manufacturer-specific Transducer block with the status “BAD” for the process variable in question. Endress+Hauser 43 5 Operation PROline Promass 83 PROFIBUS-DP/-PA 5.3 Communications - PROFIBUS-DP/-PA 5.3.1 PROFIBUS-DP/-PA technology PROFIBUS (Process Field Bus) is a standardised bus system based on the European standard EN 50170, Volume 2, which has been successfully used for many years in production and process automation (chemical industry and process engineering). The PROFIBUS is a multi-master bus system with high performance, which is particularly suitable for medium to large systems. PROFIBUS-DP PROFIBUS-DP is a MASTER/SLAVE bus system. The master function is handled by an automation system (class 1 master) or by one or more personal computers (class 2 master). Using cyclic data telegrams, the automation system has full access to all of the bus users assigned to it. With a personal computer (class 2 master), you can, if needed, use acyclic data telegrams to exchange data with all of the connected users. In accordance with the standard, up to 126 stations can be connected to a PROFIBUSDP. The PROFIBUS-DP can operate at a transmission rate of 9.6 kBit/s...12 MBit/s and, at a transmission rate of 1.5 MBit/s, can support network expansions of up to 2000 m with copper cables or 21.730 m using optical link modules. PROFIBUS-PA PROFIBUS-PA expands the PROFIBUS-DP by using an optimised transmission technology for field devices while retaining the communications functions of the PROFIBUS-DP. With the selected transmission technology, field devices can be connected via the PROFIBUS-PA to automation systems over great distances, even in areas where there is a risk of explosions. PROFIBUS-PA is the communications compatible extension of PROFIBUS-DP. PROFIBUS-PA = PROFIBUS-DP + optimised transmission technology for field devices 5.3.2 PROFIBUS-DP - system architecture 2 3 F06-xxxPBxxx-02-xx-xx-xx-003 1 Fig. 26: System architecture PROFIBUS-DP 1 = Automation system, 2 = Commuwin II operating program, 3 = PROFIBUS-DP RS 485 (max. 12 MBaud) 44 Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA 5 Operation General information The Promass 83 can be equipped with a PROFIBUS-DP interface (decentral periphery) in accordance with the field bus standard PROFIBUS-DP (EN 50170 Volume 2), which utilises the RS485 transmission technology. As a consequence, the Promass 83 can exchange data with automation systems, which satisfy this standard. The integration in a control system must be in accordance with the PROFIBUS-PA Profile 3.0 specifications. Data transmission rate The Promass 83's maximum PROFIBUS-DP data transmission rate is 12 Mbaud. ! Caution: • The device is able to automatically determine the data transmission rate. We recommend that, before you load a new data transmission rate, you reset the device: – by means of the function: SUPERVISION → SYSTEM → OPERATION → SYSTEM RESET – by switching the supply voltage off and back on again • Information about bus terminators can be found on page 27. Communications partner In a control system, the Promass always serves as a slave and can thus, depending on the type of application, exchange data with one or more masters. The master can be a process control system, a PLC or a PC with a PROFIBUS-DP communications adapter card. Dosing function In contrast to the device function of the Promass 83 that does not support the PROFIBUS, the internal dosing function is not integrated in the PROFIBUS-DP device functions, since the device does not have any relay functions. However, it is still possible to implement a dosing function, for some applications, using the totalizer functionality. ! Caution: For additional configuration information on the PROFIBUS-DP field bus, see the operating manual BA 198F/00/en “Field communication - PROFIBUS-DP/-PA: Guidelines for planning and commissioning”. Function blocks The PROFIBUS uses predefined function blocks to describe the function blocks of a device and to specify uniform data access. The function blocks implemented in the field bus devices provide information on the tasks which a device can perform as part of the whole automation strategy. The following blocks can be implemented in field devices in accordance with Profile 3.0: • Physical block: The Physical block contains all device-specific features. • Transducer block (transmission block): One or more transducer blocks contain all the device's measurement-related and device-specific parameters. In the transducer blocks, the measurement principles (e.g. flow rate and temperature) are mapped in accordance with the PROFIBUS Profile 3.0. • Function block: One or more function blocks contain the device's automation functions. We distinguish between different function blocks, e.g. Analog Input Block, Analog Output Block, Totalizer Block, etc. Each of these function blocks is used to process different applications. Endress+Hauser 45 5 Operation PROline Promass 83 PROFIBUS-DP/-PA 5.3.3 PROFIBUS-PA - system architecture 2 1 4 3 F06-xxxPBxxx-02-xx-xx-xx-000 5 5 PROFIBUS PA Fig. 27: System architecture PROFIBUS-PA 1 = Automation system, 2 = Commuwin II operating program, 3 = Segment coupler, 4 = PROFIBUS-DP RS 485 (max. 12 MBit/s), 5 = PROFIBUS-PA IEC 61158-2 (MBP) (max. 31.25 kbit/s) General information The Promass 83 can be equipped with a PROFIBUS-PA interface in accordance with the field bus standard PROFIBUS-DP (EN 50170 Volume 2). As a consequence, the Promass 83 can exchange data with process control systems which satisfy this standard. The integration in a control system must be in accordance with the PROFIBUS-PA Profile 3.0 specifications. The selection of the international IEC 61158-2 (International Electrotechnical Commission) (MBP) transmission standard ensures a future-proof field installation with PROFIBUS-PA. Communications partner In a control system, Promass always serves as a slave and can thus, depending on the type of application, exchange data with one or more masters. The master can be a process control system, a PLC or a PC with a PROFIBUS-DP communications adapter card. ! " 46 Caution: During configuration, please remember that the Promass 83 consumes 11 mA. Caution: To prevent severe device failures (e.g. short-circuits) from having effect on the PROFIBUS-PA segment, the IEC 61158-2 (MBP) interface is equipped with a fuse. If the fuse blows, the device is permanently disconnected from the bus. In this case, the I/O module must be replaced (s. page 119). Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA 5 Operation Batching function In contrast to the device functions of the Promass which does not support the PROFIBUS, the internal batching function is not integrated in the PROFIBUS-PA device functions, since the device does not have any relay functions. However, it is still possible to implement a batching function, for some applications, using the totalizer functionality. ! Caution: For additional configuration information about the PROFIBUS-PA field bus, see the operating manual BA 198F/00/en “Field communication - PROFIBUS-DP/-PA: Guidelines for planning and commissioning”. Function blocks The PROFIBUS uses predefined function blocks to describe the function blocks of a device and to specify uniform data access. The function blocks implemented in the field bus devices provide information on the tasks which a device can perform as part of the whole automation strategy. The following blocks can be implemented in field devices in accordance with Profile 3.0: • Physical block: The Physical block contains all device-specific features. • Transducer block (transmission block): One or more transducer blocks contain all the device's measurement technique and device-specific parameters. The measurement principles (e.g. flow rate and temperature) are mapped in the Transducer blocks in accordance with the PROFIBUS specification. • Function block: One or more function blocks contain the device's automation functions. We distinguish between different function blocks, e.g. Analog Input Block, Analog Output Block, Totalizer Block, etc. Each of these function blocks is used to process different applications. More information is provided in the “Description of Device Functions” manual. Endress+Hauser 47 5 Operation PROline Promass 83 PROFIBUS-DP/-PA 5.3.4 Acyclic data exchange The acyclic data transmission is used to transmit parameters during the commissioning, during maintenance or to display other measured variables that are not contained in the useful cyclic data traffic. Generally, a distinction is made between class 1 and class 2 master connections. Depending on the implementation of the field device, it is possible to simultaneously establish several class 2 connections. • Theoretically, a maximum of 49 class 2 connections can be established to the same field device. • Two class 2 masters are permitted with a Promass. This means that two class 2 masters can access the Promass 83 at the same time. However, you must make certain that they do not both attempt to write the same data, since otherwise the data consistency cannot be guaranteed. • When a class 2 master reads parameters, it will send an interrogation telegram to the field device specifying the field device address, the slot and index and the expected record length. The field device will answer with the requested record, if the record exists and is the correct length (byte). • When a class 2 master writes parameters, it will send the address of the field device, the slot and index, record length (byte) and the record. The field device will acknowledge this write job after completion. A class 2 master can access the blocks that are shown in the illustration below. The parameters, which can be operated by the Endress+Hauser operation program (Commuwin II), are shown on page 50 ff. in the form of a matrix. PROFIBUS-DP/-PA AI Function Block Automation control system TB Transducer Block PB Physical Block F06-x3PBxxxx-02-xx-xx-en-001 TOT Totalizer Function Block 1...3 Fig. 28: Function block model for the Promass PROFIBUS-DP/-PA 48 Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA 5.4 5 Operation Operation via PROFIBUS configuration programs The user can obtain special configuration and operating programs offered by the different manufacturers for use in configuration. These can be used for configuring both the PROFIBUS-DP/-PA parameters and all of the device-specific parameters. The predefined function blocks allow uniform access to all the network and device data. ! Note! A step-by-step description of the procedure for commissioning the PROFIBUS interface is given on page 62 together with information about the configuration of device-specific parameters. 5.4.1 Operating options Operating program "ToF Tool-FieldTool Package" Modular software package consisting of the "ToF Tool" service program for configuring and diagnosing ToF level transmitters (time-of-flight measurement) and the "FieldTool" service program for configuring and diagnosing PROline flowmeters. The PROline flowmeters are accessed via a service interface or via the FXA 193 service interface. Contents of the “ToF Tool-FieldTool Package”: • Commissioning, maintenance analysis • Measuring device configuration • Service functions • Visualisation of process data • Trouble-shooting • Controlling the “FieldCheck” tester/simulator Download device description: www.ToF-FieldTool.endress.com Operating program “FieldCare” FieldCare is Endress+Hauser’s FDT based Plant Asset Managment Tool. It can configurate all intelligent field devices in your plant and support you in mamging them. By using status information, it also provides a simple but effective means of checking their health. For more information: www.endress.com Operating program “SIMATIC PDM” (Siemens) SIMATIC PDM (Processs Device Manager) software is a vendor-independent configuration tool for field devices that support PROFIBUS, HART or other communication. For more information: www.endress.com Endress+Hauser 49 5 Operation PROline Promass 83 PROFIBUS-DP/-PA 5.4.2 Commuwin II operating program Commuwin II is a program for remote operation of field and control-room equipment. Commuwin II can be used irrespective of the device type and the mode of communication (HART or PROFIBUS standard). ! Note! You can find more information on Commuwin II in the following E+H documents: • System information: SI 018F/00/en “Commuwin II” • Operating Instructions: BA 124F/00/en “Commuwin II” Operating program • An exact description of the data types can be found in the slot/index lists in the “Description of Device Functions” manual. F06-xxxPBxxx-13-xx-xx-en-000 All of the Promass 83's device functions are clearly arranged in a matrix for programming via Commuwin II. Using the “MATRIX SELECTION” (VAH5) function, you can call up various parts of the matrix: Fig. 29: Call up of partial matrices 50 Endress+Hauser Endress+Hauser PROFILE VERSION (Display) DENSITY DAMPING (Options) BUS ADDRESS (Display) INSTALL. DIRECT. SENSOR (Options) PRESSURE MODE (Options) TAG NAME (Input) V7 PROFIBUS INFO V8 SYSTEM PARAMETER V9 PRESSURE CORREC. VA MEASURING POINT PRESSURE (Input) SELECTION GSD (Options) WRITE PROTECT (Display) V6 PROFIBUS-DP/PA DENSITY SET VALUE (Input) FLOW DAMPING (Input) CURR. BAUDRATE (Display) SET UNIT TO BUS (Options) MEASURE FLUID (Options) EXPAN. COEFF. LIN. (Input) FIX. REFERENCE DENSITY (Input) ZERO POINT ADJ. (Options) CORR. VOL. CALCUL. (Options) V4 REF. PARAMETER LF CUTOFF OFFVALUE (Input) LF CUTOFF ONVALUE (Input) UNIT DENSITY (Options) UNIT CORR. VOL. FLOW (Options) POSITIVEZERO RETURN (Options) DEVICE ID (Display) BLOCK SELECTION (Options) DENSITY ADJUST (Options) EXPAN. COEFF. SQR. (Options) PRESS. SHOCK. SUPPR. (Input) ACCESS CODE CNTR (Display) DENSITY (Display) CORRECTED VOLUME FLOW (Display) STATUS ACCESS (Display) H3 H2 ACCESS CUSTOMER (Input) UNIT VOL. FLOW (Options) VOLUME FLOW (Display) H1 V5 ADJUST ASSIGN LF CUTOFF (Options) ACCESS CODE (Input) UNIT MASS FLOW (Options) MASS FLOW (Display) V3 SM EPD PARAM. V2 DISPLAY V1 SYSTEM UNITS V0 MEASURED VALUES H0 CHECK CONFIG. (Display) OUT VALUE (Display) RESTORE ORIGINAL (Options) REFERENCE TEMPERATURE (Input) EMPTY PIPE DETECTION (Options) UNIT REFERENCE DENSITY (Options) REFERENCE DENSITY (Display) H4 MATRIX SELECTION (Options) OUT STATUS (Display) EPD LOW VALUE (Input) UNIT TEMPERATURE (Options) TEMPERATURE (Display) H5 DEVICE NAME (Display) DISPLAY VALUE (Display) EPD HIGH VALUE (Input) UNIT PRESSURE (Options) H6 DISP.VAL.STATUS (Display) EPD RESPONSE TIME (Input) H7 CYCL.CALC.TOT. (Options) H8 H9 PROline Promass 83 PROFIBUS-DP/-PA 5 Operation Device matrix 51 52 VA MEASURING POINT V9 V8 V7 V6 ADDITIONAL COEFF. MAX.TEMP MEAS. TUBE (Input) MIN.TEMP MEAS. TUBE (Input) TAG NAME (Input) C1 (Input) TEMP. KM2 (Input) ZERO POINT (Input) ACCESS CUSTOMER (Input) H1 C0 (Input) TEMP. KM (Input) V4 FLOW COEF V5 DENSITY COEFF. K-FACTOR (Input) ACCESS CODE (Input) V3 SENSOR DATA V2 DISPLAY V1 V0 H0 MIN.TEMP CARRIER (Input) C2 (Input) TEMP. KT (Input) NOMINAL DIAMETER (Options) STATUS ACCESS (Display) H2 MAX.TEMP CARRIER (Input) C3 (Input) CAL. TEMP. KD1 (Input) ACCESS CODE CNTR (Display) H3 C4 (Input) CAL. TEMP. KD2 (Input) UNIT LENGTH (Options) H4 MATRIX SELECTION (Options) C5 (Input) H5 DEVICE NAME (Display) H6 H7 H8 H9 5 Operation PROline Promass 83 PROFIBUS-DP/-PA Sensor data (partial matrix) Endress+Hauser Endress+Hauser ASSIGN LINE 2 (Options) ASSIGN LINE 2 (Options) ASSIGN LINE 3 (Options) ASSIGN LINE 3 (Options) V6 ADDITIONAL LINE V7 MULTIPLEX V8 INFORMATION LINE V9 MULTIPLEX TAG NAME (Input) ASSIGN LINE 1 (Options) V5 MULTIPLEX VA MEASURING POINT ASSIGN LINE 1 (Options) LANGUAGE (Options) ACCESS CODE (Input) V4 MAIN LINE V3 DISPLAY FUNCTION V2 DISPLAY V1 V0 H0 100% VALUE (Input) 100% VALUE (Input) 100% VALUE (Input) V100% VALUE (Input) 100% VALUE (Input) 100% VALUE (Input) DISPLAY DAMPING (Input) ACCESS CUSTOMER (Input) H1 FORMAT (Options) FORMAT (Options) FORMAT (Options) FORMAT (Options) FORMAT (Options) FORMAT (Options) CONTRAST LCD (Input) STATUS ACCESS (Display) H2 DISPLAY MODE (Options) DISPLAY MODE (Options) DISPLAY MODE (Options) DISPLAY MODE (Options) BACKLIGHT (Input) ACCESS CODE CNTR (Display) H3 LANGUAGE GROUP (Display) H4 MATRIX SELECTION (Options) H5 DEVICE NAME (Display) H6 H7 H8 H9 PROline Promass 83 PROFIBUS-DP/-PA 5 Operation Display functions (partial matrix) 53 54 VA MEASURING POINT V9 SERVICE / ANALYSIS V8 I/O MODULE INFO V7 AMPLIFIER INFO V6 SENSOR INFO V5 V4 SIMULATION V3 V2 DISPLAY V! V0 DIAGNOSIS/ALARM TAG NAME (Input) I/O TYPE (Display) SERIAL NUMBER (Display) SIM. MEASURED VARIABLE (Options) ACCESS CODE (Input) CURR. SYST. STATUS (Display) H0 SENSOR TYPE (Display) VALUE SIM. MEAS. VAR. (Input) ACCESS CUSTOMER (Input) PREVIOUS SYS. CON (Display) H1 SW REV. AMPLIFIER (Display) HW REV. SENSOR (Display) SIM. FAILSAFE (Options) STATUS ACCESS (Display) SYSTEM RESET (Options) H2 SW REV. I/O (Display) ACCESS CODE CNTR (Display) ALARM DELAY (Input) H3 H4 MATRIX SELECTION (Options) SW REV_S-DAT (Display) OPERATION HOURS (Display) H5 DEVICE NAME (Display) H6 H7 H8 H9 5 Operation PROline Promass 83 PROFIBUS-DP/-PA Diagnosis/Alarm/Simulation/Version Info/Service&Analysis (partial matrix) Endress+Hauser Endress+Hauser IDENT NUMBER (Options) V4 DEVICE DATA TAG (Input) CURRENT (Display) V9 ALARM CONFIG VA BLOCK PARAMETER TARGET MODE (Input) DIAGNOSIS (Display) V8 BLOCK MODE V7 V6 DIAGNOSIS MASK (Display) WRITE LOCKING (Input) V3 SECURITY LOCKING V5 DIAGNOSIS MASK SOFTWARE RESET (Input) DESCRIPTOR (Input) V1 DESCRIPTION V2 SOFTWRE RESET DEVICE ID (Display) V0 DEVICE DATA H0 STRATEGY (Input) DISABLE (Display) ACTUAL (Display) DIAGNOSIS 1 (Display) MASK 1 (Display) HW WRITE PROTEC (Options) INSTALLATION DATE (Display) SERIAL NUMBER (Display) H1 ALERT KEY (Entry) NORMAL (Display) DIAGNOSIS 2 (Display) MASK 2 (Display) LOCAL OPERATION (Entry) MESSAGE (Entry) SOFTW VERSION (Display) H2 PROFILE VERSION (Display) PERMITTED (Display) DIAGNOSIS EXTENS (Display) DIAG MASK EXTENS (Display) DEVICE CERTIFICAT (Display) HARDW VERSION (Display) H3 MANUFACTURER ID (Display) H4 ST REVISION (Display) H5 H6 H7 H8 H9 PROline Promass 83 PROFIBUS-DP/-PA 5 Operation Physical block (operation via profile) 55 56 STRATEGY (Input) TAG (Input) VA BLOCK_PARAMETER DISABLE (Display) CURRENT (Display) V9 ALARM CONFIG ACTUAL (Display) FLOW DIRECTION (Options) STATUS (Display) STATUS (Display) STATUS (Display) TARGET MODE (Input) MEASURING MODE (Options) TEMPERATURE (Display) DENSITY (Display) MASS FLOW (Display) H1 V8 BLOCK MODE V7 SYSTEM PARAMETER V6 V5 V4 V3 TEMPERATURE V2 DENSITY V1 MASS FLOW V0 H0 PRFILE VERSION (Display) UNREPORTED (Anzeige) UNACKNOWLEDGED (Anzeige) ZERO POINT (Input) ZERO POINT ADJUST (Input) LOWER RANGE VAL. UPPER RANGE VAL. (Input) (Input) LOWER RANGE VAL. UPPER RANGE VAL. (Input) (Input) PERMITTED (Display) ALERT KEY (Input) H4 LOWER RANGE VAL. UPPER RANGE VAL. (Input) (Input) H3 NORMAL (Display) LOW FLOW CUTOFF (Input) UNIT (Options) UNIT (Options) UNIT (Options) H2 ST REVISION (Display) UNIT (Options) H5 CALIB. FACTOR (Input) H6 UNIT MODE (Options) NOMINAL SIZE (Input) H7 UNIT (Input) H8 H9 5 Operation PROline Promass 83 PROFIBUS-DP/-PA Transducer block flow (operation via profile) Endress+Hauser Endress+Hauser TARGET MODE (Input) CURRENT (Display) V8 BLOCK MODE V9 ALARM CONFIG TAG (Input) SIMULATION VALUE (Input) V7 SIMULATION VA BLOCK PARAMETE LO LO LIM (Input) LO LIM (Input) V5 LO ALARM V6 LO LO ALARM HI LIM (Input) HI HI LIM (Input) V3 HI HI ALARM V4 HI ALARM ALARM HYSTERESIS (Input) PV SCALE MIN (Input) OUT VALUE (Display) V2 ALARM LIMITS V1 SCALING V0 OUT H0 STRATEGY (Input) DISABLE (Display) ACTUAL (Display) SIMULATION STAT. (Options) VALUE (Display) VALUE (Display) VALUE (Display) VALUE (Display) PV SCALE MAX (Input) OUT STATUS (Display) H1 ALERT KEY (Input) NORMAL (Display) SIMULATION MODE (Options) ALARM STATE (Display) ALARM STATE (Display) ALARM STATE (Display) ALARM STATE (Display) TYPE OF LIN (Options) OUT STATUS (Display) H2 PROFILE VERSION (Display) PERMITTED (Display) SWITCH ON POINT (Input) SWITCH ON POINT (Input) SWITCH ON POINT (Input) SWITCH ON POINT (Input) OUT SCALE MIN (Input) OUT SUB STATUS (Display) H3 BATCH ID (Input) SWITCH OFF POINT (Input) SWITCH OFF POINT (Input) SWITCH OFF POINT (Input) SWITCH OFF POINT (Input) OUT SCALE MAX (Input) OUT LIMIT (Display) H4 BATCH RUP (Input) ST REVISION (Display) CHANNEL (Options) OUT UNIT (Input) H5 BATCH PHASE (Input) USER UNIT (Input) FAILSAFE ACTION (Options) H6 BATCH OPERATION (Options) UNIT MODE (Options) DEC POINT OUT (Input) FAILSAFE VALUE (Input) H7 RISING TIME (Input) H8 H9 PROline Promass 83 PROFIBUS-DP/-PA 5 Operation Analog Input Block (operation via profile) 57 58 DISABLE (Display) STRATEGY (Input) CURRENT (Display) TAG (Input) V9 ALARM CONFIG VA BLOCK PARAMETER ACTUAL (Display) TARGET MODE (Input) VALUE (Display) VALUE (Display) VALUE (Display) V8 BLOCK MODE V7 LO LO LIM (Input) LO LIM (Input) V5 LO ALARM V6 LO LO ALARM HI LIM (Input) HI HI LIM (Input) VALUE (Display) SET TOTALIZER (Options) TOTAL UNIT (Display) ALARM_HYSTERESIS (Input) TOTAL STATUS (Display) H1 TOTAL VALUE (Display) V4 HI ALARM V3 HI HI ALARM V2 ALARM LIMITS V1 CONFIGURATION V0 TOTALIZER H0 ALERT KEY (Input) NORMAL (Display) ALARM STATE (Display) ALARM STATE (Display) ALARM STATE (Display) ALARM STATE (Display) PRESET TOTALIZER (Input) TOTAL STATUS (Display) H2 PRFILE VERSION (Display) PERMITTED (Display) SWITCH-ON POINT (Input) SWITCH-ON POINT (Input) SWITCH-ON POINT (Input) SWITCH-ON POINT (Input) TOTALIZER MODE (Options) TOTAL SUB STATUS (Display) H3 BATCH ID (Input) SWITCH-OFF POINT (Input) SWITCH-OFF POINT (Input) SWITCH-OFF POINT (Input) SWITCH-OFF POINT (Input) TOTAL LIMIT (Display) H4 BATCH RUP (Input) ST REVISION (Display) CHANNEL (Input) H5 BATCH PHASE (Input) FAILSAFE MODE (Input) H6 BATCH OPERATION (Options) UNIT MODE (Options) H7 H8 H9 5 Operation PROline Promass 83 PROFIBUS-DP/-PA Totalizer block (operation via profile) Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA 5.5 5 Operation Hardware configuration 5.5.1 Configuration of write protection A jumper on the I/O board provides the means of activating or deactivating hardware write protection. # Warning! Risk of electric shock. Exposed components carry dangerous voltages. Make sure that the power supply is switched off before you remove the cover of the electronics compartment. 1. 2. 3. 4. Switch off power supply. Remove the I/O board → page 115 ff. Configure hardware write protection appropriately using the jumpers (Fig. 30). Installation of the I/O board is the reverse of the removal procedure. LED 1 1.1 Fig. 30: 1.2 F06-xxxPBxxxx-16-xx-xx-xx-000 2 Hardware configuration (I/O board) 1 1.1 1.2 Jumper for hardware write protection: Enabled (factory setting) = access to device parameters via PROFIBUS possible Disabled (factory setting) = access to device parameters via PROFIBUS not possible 2 Jumpers with no function LED (light-emitting diode at the back of the board): – lit continuously → ready for operation – not lit → not ready – flashes → System- or process error available (s. page 99 ff.) Endress+Hauser 59 5 Operation PROline Promass 83 PROFIBUS-DP/-PA 5.5.2 Configuring the device address Note the following points: • In the case of a PROFIBUS-DP/-PA device, it will always be necessary to configure the address. Valid device addresses lie within the range 0…125. Each address can only be used once in a PROFIBUS-DP/-PA network. If an address is not configured correctly, the flowmeter will not be recognised by the master. The address 126 is used for initial commissioning and for service purposes. • All devices have the address 126 and software addressing on leaving the factory. Addressing using local display → page 62 Addressing using miniature switches Warning: Risk of electric shock. Exposed components carry dangerous voltages. Make sure that the power supply is switched off before you remove the cover of the electronics compartment. 1. 2. 3. 4. 5. Loosen the Allen-head screw securing the clamp (3 mm key). Unscrew cover of the electronics compartment from the transmitter housing. Remove the local display (if present) by loosening the fixing screw of the display module. Use a pointed object to adjust the positions of the miniature switches on the I/O board. Installation is the reverse of the removal procedure. 1 1 2 2 3 4 4 8 5 16 6 32 7 64 a OFF ON b 8 OFF ON F06-xxxPBxxx-16-xx-xx-xx-001 # Fig. 31: Addressing using the miniature switches on the I/O board a b 60 Miniature switches Nos. 1–7 for defining the bus address (display: 1 + 16 + 32 = 49) Switch for the address mode (type of addressing): OFF = software addressing via local operation (factory setting) ON = software addressing via miniature switches No. 1–7 Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA 6 Commissioning 6 Commissioning 6.1 Function check Make sure that all final checks have been completed before you start up your measuring point: • Checklist for “Post installation check” → page 23 • Checklist for “Post connection check” → page 36 ! Note! • The technical function data of the PROFIBUS interface in acc. with IEC 61158-2 (MBP) must be observed (FISCO model). • The bus voltage of 9 ... 32 V and the current consumption of 11 mA at the flowmeter can be checked using a normal multimeter. • Using the LED on the I/O board (s. page 99) it is possible to carry out a simple function check on the field bus communication in the non-hazardous area. Commissioning In the case of measuring devices without a local display, the individual parameters and functions must be configured via the configuration program, e.g. via PROFIBUS by means of Commuwin II, via service protocol by means of ToF Tool–FieldTool package. If the measuring device is equipped with a local display, all the important device parameters for standard operation can be configured quickly and easily by means of the “Commissioning” Quick Setup menu. • Quick Setup “Commissioning”, → page 83 • Quick Setup “Gas measurement”, → page 85 Switching on the measuring device Once the function checks have been successfully completed, it is time to switch on the power supply. The device is now operational. The measuring device performs a number of power on self-tests. As this procedure progresses the following sequence of messages appears on the local display: PROMASS 83 Start-up message START-UP RUNNING ▼ PROMASS 83 SW AMPLIFIER V XX.XX.XX Display of current software ▼ PROFIBUS-DP/-PA List of installed input/output modules ▼ SYSTEM OK → MEASURING OPER- Beginning of normal measuring mode ATION ▼ Normal measuring mode commences as soon as start-up completes. Various measured value and/or status variables appear on the display (HOME position). ! Endress+Hauser Note! If start-up fails, an error message indicating the cause is displayed. 61 6 Commissioning PROline Promass 83 PROFIBUS-DP/-PA 6.2 ! Commissioning the PROFIBUS interface Note! All functions needed for commissioning are described in detail in the “Description of Device Functions” manual, which is a separate part of these Operating Instructions. 6.2.1 ! Commissioning with local display Note! You must enter the numerical code (factory setting: 83) before altering device functions, numerical values or factory settings → page 42. The following steps must be taken in the sequence listed: ! 62 1. Check the hardware write protection: BASIC FUNCTION (G) → PROFIBUS-DP/-PA (GBA/GCA) → CONFIGURATION (610) → WRITE PROTECT (write protection, 6102) 2. Enter the tag name: BASIC FUNCTION (G) → PROFIBUS-DP/-PA (GBA/GCA) → CONFIGURATION (610) → TAG NAME (6100) 3. Assign a bus address if this has not already been effected via the corresponding miniature switches (s. page 60): BASIC FUNCTION (G) → PROFIBUS-DP/-PA (GBA/GCA) → CONFIGURATION (610) → BUS ADDRESS (6101) 4. Select the system unit: – Via the system unit group: MEASURED VARIABLES (A) → SYSTEM UNITS (ACA) → CONFIGURATION (040) → UNIT MASS FLOW (0400) → UNIT MASS (0401) → UNIT VOL.... – The system unit set becomes effective in the process control system once the SET UNIT TO BUS function has been activated: BASIC FUNCTION (G) → PROFIBUS-DP/-PA (GCA) → OPERATION (614) → SET UNIT TO BUS (6141) Caution: – Engineering units for the totalizers must be configured separately as explained in Point 5. – The measured values are transmitted in system units - as described on page 70 ff. - to the automation system during the cyclic data exchange. If the system unit of a measured value is changed using the local display, this will not have an immediate effect on the output of the Analog Input block and therefore will not influence the measured value which is transmitted to the automation system. The altered system unit of the measured value will only be transmitted to the automation system once the “SET UNIT TO BUS“ function in the BASIC FUNCTION (G) block → PROFIBUS-DP/-PA (GCA) → OPERATION (614) → SET UNIT TO BUS (6141) has been activated. Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA 6 Commissioning 5. Configurating totalizers 1-3: Promass 83 has 3 totalizers. The following description provides an example for totalizer 1. – Select the process variable, e.g. mass flow: BASIC FUNCTION (G) → PROFIBUS-DP/-PA (GCA) → TOTALIZER (613) → CHANNEL (6133) – Enter the required totalizer units: BASIC FUNCTION (G) → PROFIBUS-DP/-PA (GCA) → TOTALIZER (613) → UNIT TOTALIZER (6134) – Configure totalizer status, e.g. totalize: BASIC FUNCTION (G) → PROFIBUS-DP/-PA (GCA) → TOTALIZER (613) → SET TOTALIZER (6135) – Configure totalizer mode, e.g. for balancing: BASIC FUNCTION (G) → PROFIBUS-DP/-PA (GCA) → TOTALIZER (613) → TOTALIZER MODE (6137) 6. Select the GSD file: BASIC FUNCTION (G) → PROFIBUS-DP/-PA (GCA) → OPERATION (614) → SELECT GSD (6140) 6.2.2 Commissioning with configuration program (Commuwin II) Operation with Commuwin II is described in the E+H documentation BA 124F/00/a2. Steps 1-5 can be dealt with in the same order as described in Chap. 6.2 “Commissioning with local display”. The configuration parameters can be found in the Commuwin II operating matrix in the manufacturer-specific matrix or in the individual profile blocks: • in the Physical block → page 55 • in the manufacturer-specific device matrix (lines V6 and V7) → page 51 • in the Analog Input block → page 57 • in the Totalizer block (line V1) → page 58 ! Endress+Hauser 1. Parametering the “Physical block”: – Open the Physical block. – Software and hardware write protection is disabled in Promass 83 so that you can access all the write parameters. Check this status with the parameters WRITE LOCKING (V3H0, software write protection) and HW WRITE PROTECT. (V3H1, hardware write protection). – Enter the tag name. 2. Parametering the manufacturer-specific device parameters of the Transducer block “PROMASS 83 PBUS”: – Open the manufacturer-specific Transducer block “PROMASS 83 PBUS” – Enter the desired name for the block (tag name). Factory setting: No block designation (tag name) – Now configure the device-specific parameters for flow measurement. Note: Other matrixes can be selected in the matrix cell VAH5 if you wish to configure further manufacturer-specific parameters. Please note that alterations made to device parameters will only be activated once a valid release code has been entered. The release code can be entered in the matrix cell V2H0 (factory setting: 83). 63 6 Commissioning PROline Promass 83 PROFIBUS-DP/-PA 3. 4. 5. 64 Setting parameters for “Analog Input function block”: Promass 83 has six Analog Input function blocks (AI 1 = Mass flow, AI 2 = Volume flow, AI 3 = Corrected volume flow, AI 4 = Density, AI 5 = Reference density, AI 6 = Temperature). These are selected using the connection clearance list. The following description provides an example for Analog Input function block No. 1. – Enter the required block name for Analog Input function flock 1 (factory setting: MASS FLOW BLOCK). – Open the Analog Input function block. – In the Analog Input function block, the input value or the input range can be scaled in accordance with the requirements of the automation system (s. page 65). – If necessary, set a limit value. Setting parameters for the “Totalizer block”: Promass 83 has three Totalizer function blocks. These are selected using the “Totalizer Block” profile blocks in the connection clearance list. – Enter the required block name for Totalizer function block (factory setting: TOTALIZER BLOCK). – Select the process variable, e.g. volume flow, via the CHANNEL (V8H5) parameter. User input: 277 = Mass flow, 273 = Volume flow, 398 = Corrected volume flow – Enter the required units for the totalizer (UNIT TOTALIZER, V1H0). – Configure the totalizer status (SET TOT , V1H1), e.g. for totalizing. – Configure the totalizer mode (TOTALIZER MODE , V1H3), e.g. for balancing. Configuration of the cyclic data traffic: All the relevant data are described in the “System Integration” Chapter (s. page 66). We recommend that the “Coupling Documentation” be used for stepby-step configuration. This can be obtained from Endress+Hauser Process Solutions for various automation systems and programmable logic controls. The files required for commissioning and network configuration can be obtained as described on page 66. Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA 6.2.3 6 Commissioning Rescaling the input value In the Analog Input function block the input value or input range can be scaled in accordance with the automation requirements. Example: • The system unit in the Transducer block is kg/h. • The measurement range of the sensor is 0 ... 30 kg/h. • The output range to the automation system should be 0 ... 100%. • The measured value from the Transducer Block (input value) is rescaled linearly via the input scaling PV_SCALE to the desired output range OUT_SCALE. Parameter group PV_SCALE (see “Description of device functions” manual) →0 PV_SCALE_MIN (V1H0) → 30 PV_SCALE_MAX (V1H1) Parameter group OUT_SCALE (see “Description of Device Functions“ manual) OUT_SCALE_MIN (V1H3) → 0 OUT_SCALE_MAX (V1H4) → 100 → [%] OUT_UNIT (V1H5) The result is that with an input value of, for example, 15 kg/h a value of 50% is output via the parameter OUT. Transducer Block Analog Input Function Block kg/h Mass Flow OUT 50% 0 0 0...30 kg/h ! Endress+Hauser OUT_SCALE E 0 Fig. 32: % 100 0 % 100 F06-83PBxxxx-05-xx-xx-en-002 + 100 15 kg/h Esc - PV_SCALE 30 Scaling the input value for the Analog Input function block Note! The “OUT_UNIT” does not have any effect on the scaling. It should be set nevertheless for the purposes of viewing on the local display, for example. 65 6 Commissioning PROline Promass 83 PROFIBUS-DP/-PA 6.3 System integration The device will be ready for system integration once commissioning has been effected via the local display or the class 2 master (Commuwin II). The PROFIBUS-DP system will require a description of the device parameters, e.g. output data, input data, data format and supported transmission rate so that it can integrate the field devices into the bus system. This data is contained in a Device Master File (GSD file) which will be placed at the disposal of the PROFIBUS-DP master while the communication system is being commissioned. Device bitmaps, which appear as symbols in the network tree, can also be integrated. The Profile 3.0 Device Master File (GSD) allows field devices from various producers to be exchanged without having to reconfigure. Generally, a distinction can be made between three different types of GSD (factory setting: manufacturer-specific GSD): Manufacturer-specific GSD: This GSD guarantees the unlimited functionality of the field device. Device-specific process parameters and functions are therefore available. Profile GSD: Is different in terms of the number of Analog Input blocks (AI) and the measuring principles. If a system is configured with profile GSDs, it will be possible to exchange devices that are supplied by various producers. It is, however, essential that the cyclic process values follow the same sequence. Example: Promass 83 supports Profile GSD PA039742.gsd (RS 485) or PA139742.gsd (IEC 61158-2 (MBP)). This GSD contains three AI blocks and one totalizer block. The AI blocks are always assigned to the following measured variables: AI 1 = Mass flow, AI 2 = Volume flow, AI 3 = Corrected volume flow, AI 4 = Density, AI 5 = Reference density, AI 6 = Temperature. This guarantees that the measured variables agree with the field equipment of other producers. Profile GSD (multi-variable) with the ID No. 9760Hex: This GSD contains all function blocks such as AI, DO, DI.... This GSD is not supported by Promass. ! 66 Note! • A decision should be made with respect to which GSD is to be used before configuration takes place. • The configuration can be altered using the local display or a class 2 master! Configuration using the local display → page 62 ff. Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA 6 Commissioning Promass 83 supports the following GSD files: Name of device Manufacturer-specific ID No. Profile 3.0 ID No. Manufacturer-specific GSD Promass 83 PA PROFIBUS-PA (IEC 61158-2 (MBP)) 152A (Hex) 9742 (Hex) EH3_152A.gsd EH3X152A.gsd Profile 3.0 GSD Type file Bitmaps PA139742.gsd EH_152A.200 EH_152A_d.bmp/.dib EH_152A_n.bmp/.dib EH_152A_s.bmp/.dib Manufacturer-specific ID No. Profile 3.0 ID No. Manufacturer-specific GSD 1529 (Hex) 9742 (Hex) EH3_1529.gsd EH3X1529.gsd Profile 3.0 GSD Type file Bitmaps PA039742.gsd EH_1529.200 EH_1529_d.bmp/.dib EH_1529_n.bmp/.dib EH_1529_s.bmp/.dib Promass 83 DP PROFIBUS-DP (RS 485) Each device is assigned an identification number by the Profibus User Organisation (PNO). The name of the Device Master File (GSD) is derived from this. At Endress+Hauser, this ID No. starts with the manufacturer ID 15xx. In order to ensure clarity and make assignment easier, the GSD names (with the exception of type files) at Endress+Hauser are as follows: EH3_15xx EH = Endress + Hauser 3 = Profile 3.0 _ = standard identification 15xx = ID No. EH3x15xx EH = Endress + Hauser 3 = Profile 3.0 x = extended identification 15xx = ID No. The GSD files for all Endress+Hauser devices can be acquired in the following manner: • Internet (Endress+Hauser) → http://www.endress.com (Products → Process Solutions → PROFIBUS → GSD files) • Internet (PNO) → http://www.profibus.com (GSD library) • On CD-ROM from Endress+Hauser: Order Number 50097200 Structure of GSD files from Endress+Hauser In the case of the Endress+Hauser field transmitter with PROFIBUS interface, all the files which are needed for configuration are contained in one file. Once unpacked, the file will create the following structure: • Version #xx stands for the corresponding device version. Device-specific bitmaps can be found in the directories “BMP” and “DIB”. The utilisation of these will depend on the configuration software that is being used. • The GSD files are saved in the subdirectories “Extended” and “Standard” which can be found in the “GSD” folder. Information relating to the implementation of the field transmitter and any dependencies in the device software can be found in the “Info” folder. Please read this carefully before configuration takes place. The files with the extension *.200 have been saved in the “TypDat” folder. Endress+Hauser 67 6 Commissioning PROline Promass 83 PROFIBUS-DP/-PA Standard and extended formats The modules of some GSD files are transmitted with an extended identification (e.g. 0x42, 0x84, 0x08, 0x05). These GSD files can be found in the “Extended” folder. All GSD files that have a standard identification (e.g. 0x94) can be found in the “Standard” folder. When integrating field transmitters, the GSD files with the extended identification should be used first. If, however, the integration is not successful, the standard GSD should be used. This differentiation is the result of a specific implementation in the master systems. Contents of the download file from the Internet and the CD-ROM: • All Endress+Hauser GSD files • Endress+Hauser type files • Endress+Hauser bitmap files • Useful information relating to the devices Working with GSD / type files The GSD files must be integrated into the automation system. Depending on the software that is being used, the GSD files can be copied to the program-specific directory or can be read into the database using the import function within the configuration software. Example 1: In the case of the configuration software Siemens STEP 7 (Siemens PLC S7-300 / 400) the files are copied to the subdirectory ...\ siemens \ step7 \ s7data \ gsd. The GSD files also contain bitmap files. These bitmap files are used to display the measuring points in image form. The bitmap files will have to be saved to the directory ...\ siemens \ step7 \ s7data \ nsbmp. Example 2: If you have a PLC Siemens S5 where the PROFIBUS-DP network is configured with the configuration software COM ET 200, you will have to use the type files (x.200 files). If you are using configuration software other than that referred to above, ask your PLC producer which directory you should use. 68 Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA 6 Commissioning Compatibility with PROFIBUS predecessor model PROMASS 63 with profile 2.0 In the event of device replacement, PROline Promass 83 supports the compatibility of cyclic data with the forerunner model Promass 63 with profile versions 2.0 as follows: • The output data is completely compatible. • All process variables except target medium flow, carrier medium flow and calculated density are available in the input data. The Promass 83 outputs the measured value status BAD, substatus 0x08 (function block not available) for these process variables via the corresponding analog input function block. The measuring devices can be replaced as follows: available measuring device: → can be replaced with: Promass 63 PROFIBUS-PA (ID-Nr. 1506) → Promass 83 PROFIBUS-PA Promass 63 PROFIBUS-DP (ID-Nr. 1512) → Promass 83 PROFIBUS-DP The Promass 83 is accepted as a replacement device if the option to “MANUFACT V2.0” is activated in the E+H device matrix (Commuwin II) in the parameter “SELECTION GSD” (V6H1) or in the function “SELECTION GSD” via the local display (see below). The Promass 83 automatically detects if a Promass 63 has been configured in the control system and provides the appropriate input data, output data and measured value status information, although the measuring devices have different names and identification numbers. It is therefore not necessary to adjust the configuration of the PROFIBUS network in the control system. Procedure after replacing the measuring devices: 1. 2. 3. ! Endress+Hauser Set the same (old) device address → Function BUS ADDRESS (6101) In the function SELECTION GSD (6140) → select MANUFACT V2.0 Restart the measuring device → Function SYSTEM RESET (8046) Note! If necessary, the following settings must be made after the replacement: • Configuration of the application-specific parameters • Setting the units for the process variables 69 6 Commissioning PROline Promass 83 PROFIBUS-DP/-PA 6.3.1 Cyclic data exchange In the case of PROFIBUS-DP/-PA, the cyclic transmission of analog values to the automation system is effected in data blocks of 5 bytes. The measured value is portrayed in the first 4 bytes in the form of flowing point numbers in acc. with IEEE 754 standard (see IEEE floating point number). The 5th byte contains status information pertaining to the measured value which is implemented in accordance with the Profile 3.0 specifications (s. page 66). The status will be indicated on the display of the device (s. page 40). ! Note! An exact description of the data types can be found in the slot/index lists in the “Description of device functions” manual. IEEE floating point number Conversion of a hexadecimal value into an IEEE floating point number for measured value detection. The measured values are shown in numerical format IEEE-754 in the following manner and are transmitted to the class 1 master: Byte n Bit 7 Bit 6 Sign 27 26 Byte n+1 Bit 0 25 24 23 22 21 Exponents Bit 7 20 Byte n+2 Bit 6 2-1 2-2 Bit 0 2-3 2-4 2-5 2-6 2-7 Byte n+3 Bit 7 2-8 2-9 2-10 Mantisse 2-11 2-12 2-13 Mantisse Bit 0 Bit 7 Bit 0 2-14 2-15 2-16...2-23 Mantisse Formula value = (−1)Sign * 2(exponent -127) * (1 + Mantisse) Example: 40 F0 00 00 hex= 0100 0000 1111 0000 0000 0000 0000 0000 binary Value = (−1)0 * 2(129-127) * (1 + 2-1 + 2-2 + 2-3) = 1 * 22 * (1 + 0.5 + 0.25 + 0.125) = 1 * 4 * 1.875 = 7.5 Block model The analog values transmitted by Promass 83 during the cyclic data exchange are: • Mass flow • Volume flow • Corrected volume flow • Density • Reference density • Temperature • Totalizers 1-3 and the corresponding control parameters • Display value • Control blocks for manufacturer-specific functions ! Note: Totalizers 1-3 can be configured in various combinations with the totalizer controls. It is possible to configure totalizers 1-3 only, or additionally integrate one or two control blocks in order to reset totalizer 1 or stop totalizing, for example. Configuration is explained in detail on page 74. The block model (Fig. 33) shows which input and output data Promass 83 provides for cyclic data exchange. 70 Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA 6 Commissioning Local operation ... BASIC FUNKTION PROFIBUS-DP/-PA CONFIGURATION ... TAG NAME BUS ADDRESS DISPLAY VALUE CHANNEL WRITE PROTECT FUNCTION BLOCKS BLOCK SELECTION OUT VALUE TOTALIZER SELECT TOTALIZER TOTALIZER OUT VALUE OPERATION SELECTION GSD SET UNIT TO BUS OFF VOLUME FLOW MASS FLOW INFORMATION PROFILE VERSION ACTUAL BAUD RATE DEVICE ID UNIT TOTALIZER ... CHECK CONFIGURATION Sensor Signal processing OUT VALUE Value/Status Analog Input Fct.-block 2 Volume flow OUT VALUE Value/Status Analog Input Fct.-block 3 Corrected volume flow OUT VALUE Value/Status Analog Input Fct.-block 4 Density OUT VALUE Value/Status Analog Input Fct.-block 5 Reference density OUT VALUE Value/Status Analog Input Fct.-block 6 Temperature OUT VALUE Value/Status Mass Volume Totalizer 1 TOT 1-OUT VALUE Value/Status Totalizer 2 TOT2-OUT VALUE Value/Status Totalizer 3 TOT3-OUT VALUE Value/Status Ref. vol. Physical Block Manufacturer specific parameter Mass Volume Ref. vol. Mass Volume Ref. vol. Control Fig. 33: DISPLAY VALUE Value/Status PROFIBUS-DP/PA PROFILE Parameter Analog Input Fct.-block 1 Mass flow F06-83PBxxxxx-05-xx-xx-en-000 Transducer Block Block model Promass 83 PROFIBUS-DP/PA Profile 3.0 Input data Input data are: Mass flow, volume flow, corrected volume flow, density, reference density, temperature and totalizers 1-3. The current measured value can be transmitted by the automation system using these process variables. Data transfer from Promass to the automation system The input and output bytes are structured in a fixed sequence. If addressing is effected automatically using the configuration program, the numerical values of the input and output bytes may deviate from the values in the following table. ! Note: • The system units in the following table correspond to the predefined scales which are transmitted during cyclic data exchange. • The measured variables can be assigned to the respective totalizer using the “Channel” parameter, the local display or the configuration program (class 2 master). • Totalizers 1-3 can be configured individually. The following settings are possible (factory setting: volume flow in m3/h): – OFF – Mass flow [kg/s] – Volume flow [m3/h] – Corrected volume flow [Nm3/h] The parameter “Channel” is described in more detail in a separate manual, namely the “Description of Device Functions” manual. Endress+Hauser 71 6 Commissioning PROline Promass 83 PROFIBUS-DP/-PA Input byte Access type Comment/Data format 0, 1, 2, 3 Mass flow read 32-bit floating point number (IEEE-754) Illustrated → page 70 4 Status mass flow read Status code 5, 6, 7, 8 Volume flow read 32-bit floating point number (IEEE-754) Illustrated → page 70 9 Status Volume flow read Status code Corrected volume flow read 32-bit floating point number (IEEE-754) Illustrated → page 70 Corrected volume flow status read Status code Density read 32-bit floating point number (IEEE-754) Illustrated → page 70 Density status read Status code 20, 21, 22, 23 Reference density read 32-bit floating point number (IEEE-754) Illustrated → page 70 24 Reference density status read Status code 25, 26, 27, 28 Temperature read 32-bit floating point number (IEEE-754) Illustrated → page 70 29 Temperature status read Status code 30, 31, 32, 33 Totalizer 1 read 32-bit floating point number (IEEE-754) Illustrated → page 70 34 Status totalizer 1 read Status code 35, 36, 37, 38 Totalizer 2 read 32-bit floating point number (IEEE-754) Illustrated → page 70 39 Status totalizer 2 read Status code 40, 41, 42, 43 Totalizer 3 read 32-bit floating point number (IEEE-754) Illustrated → page 70 44 Status totalizer 3 read Status code 10, 11, 12, 13 14 15, 16, 17, 18 19 72 Process parameter → → → → → → → → → page 80 page 80 page 80 page 80 page 80 page 80 page 80 page 80 page 80 Factory setting unit kg/s – m3/h – Nm3/h – kg/l – kg/NI – K – m3, kg or Nm3 – m3, kg or Nm3 – m3, kg or Nm3 – Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA 6 Commissioning Output data display value The display value allows you to transmit a measured value which has been calculated in the automation system directly to the Promass. This measured value is a display value which can be assigned to the main line, the secondary line and the info line of the display. The display value contains 4 bytes measured value and 1 byte status. The status is displayed as being OK, UNCERTAIN or BAD (s. page 40 ff.). Data transfer from the automation system to Promass 83 (display value) ! Output byte Process parameter Access type Comment/Data format Factory setting unit 6, 7, 8, 9 Display value write 32-bit floating point number (IEEE-754) Illustrated → page 70 ao 10 Display value status write – – Note! The status can be entered manually and is interpreted in accordance with the status coding in Profile Specification 3.0. Example: The concentration is calculated in % f(temperature/density) in the automation system. The temperature and density status is transmitted with the two cyclic measured values and can therefore be shown directly in the automation system together with the calculated concentration. Control variables (output data) manufacturer-specific Promass is capable of processing control variables (output data) during the cyclic data exchange e.g. the switching on of positive zero return. The following table shows the control variables (output data) that can be transmitted to Promass 83. Data transfer from the automation system to Promass 83 (Control block) Output byte Process parameter Access type Comment/Control variable Factory setting unit 11 Control variable write This parameter is manufacturer-specific and can process the following control variables: – 0 0 0 0 0 0 0 ! Endress+Hauser → 1: Reserved → 2: Positive zero return ON → 3: Positive zero return OFF → 4: Zero point adjustment → 5-7: Reserved → 8: Unidirectional (Measuring mode) → 9: Bidirectional (Measuring mode) Note! A control variable can be executed via the cyclic data exchange each time the output byte changes from “0” to another bit pattern. It will then be necessary to reset to “0” before a further control variable can be executed. The transition from any bit pattern to “0” will not have any effect. 73 6 Commissioning PROline Promass 83 PROFIBUS-DP/-PA Control variables for totalizers 1-3 (output data) These functions allow totalizers 1-3 to be controlled from the automation system. The following controls are possible: Totalizing, resetting, activation of a predefined value, balancing, positive flow detection, negative flow detection and stopping of totalizing. Data transfer from the automation system to Promass 83 (Control variables of totalizers) Output byte Process parameter Access type Comment/Control variable Factory setting unit 0 2 4 SET_TOT 1 SET_TOT 2 SET_TOT 3 write write write The following control variables can be entered for totalizers 1-3 using these parameters. – Control variable for SET_TOT: 0: Totalizing 1: Reset totalizer 2: Preset totalizer 1 3 5 ! MODE_TOT 1 MODE_TOT 2 MODE_TOT 3 write write write Control variable for MODE_TOT: 0: Balancing 1: Only positive flow detection 2: Only negative flow detection 3: Stop totalizing – Note! • A control variable can be executed through the cyclic data exchange each time the output byte changes from one bit pattern to any other bit pattern. It will not be necessary to reset to “0” to execute a control variable. • It is only possible to preset a predefined totalizer value via the local controls or the configuration program (class 2 master)! Example of SET_TOT and MODE_TOT: If the control variable SET_TOT is set to “1” (1 = Reset the totalizer), the value of the totalizer will be set to “0”. The value of the totalizer will now be added up starting from “0”. If the totalizer is to retain the value “0”, it will be necessary to set the control variable MODE_TOT to “3” (3 = STOP totalizing). The totalizer will now stop adding up. The totalizer can be reset to “1” using control variable SET_TOT (1 = Reset the totalizer). Factory settings for cyclic measured variables The following measured variables are configured in Promass 83 at the factory: • Mass flow • Volume flow • Corrected volume flow • Density • Reference density • Temperature • Totalizer 1 (with control variable SET_TOT and MODE_TOT) • Totalizer 2 (with control variable SET_TOT and MODE_TOT) • Totalizer 3 (with control variable SET_TOT and MODE_TOT) • Display value (input value) • Control (manufacturer-specific control unit) 74 Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA 6 Commissioning If all measured variables are not required, you can use the placeholder “EMPTY_MODULE” (0x00) - which can be found in the GSD file - to deactivate individual measured variables using the configuration software of the class 1 master. Configuration example → page 75 ff. ! Note! Only activate the data blocks which are to be processed in the automation system. This will improve the data throughput rate of a PROFIBUS-DP/-PA network. A double-arrow symbol (direction alternating) will appear on the display to show that Promass 83 is communicating with the automation system. " Caution! • It is essential to adhere to the following sequence when configuring the measured variables – mass flow, volume flow, corrected volume flow, density, reference density, temperature, totalizers 1...3, display value and control –! • The device will have to be reset once a new measured variable configuratuion has been loaded to the automation system. This can be effected in either of two ways: – Via the display: HOME → Block J (SUPERVISION) → Group JAA (SYSTEM) → Function group 804 (OPERATION) → Function 8046 (SYSTEM RESET) – Switch supply voltage OFF and then ON. System units The measured values are transmitted in system units - as described in the table on - to the automation system during the cyclic data exchange page 71. If the system unit of a measured value is changed using the local controls, this will not have an immediate effect on the output of the AI block (Analog Input Block) and therefore will not influence the measured value which is transmitted to the automation system. The altered system unit of the measured value will only be transmitted to the automation system once the “SET UNIT TO BUS“ function in block G (BASIC FUNCTIONS) → Group GCA (PROFIBUS-DP/-PA) → Function group 614 (OPERATION) → Function 6141 (SET UNIT TO BUS) has been activated. This can also be activated with a class 2 master (e.g. Commuwin II). Examples of configuration The configuration of a PROFIBUS-DP system is normally effected in the following manner: 1. 2. 3. 4. Endress+Hauser The field devices (Promass 83) which are to be configured are integrated into the configuration program of the automation system via the PROFIBUS-DP network. The GSD file is used here. Measured variables required can be configured “off-line” using the configuration software. The automation system's user program will have to be programmed now. On the one hand, the input and output data are controlled in the user program and on the other hand the location of the measured variables is defined so that they can be processed further. An additional measured value configuration module may have to be used in the case of automation systems which do not support the IEEE-754 floating point format. It may also be necessary to change the byte sequence (byte swapping) depending on the type of data management employed in the automation system (little-endian format or big-endian format). When configuration has been completed, this will be transferred to the automation system in the form of a binary file. The system can be started now. The automation system will establish a connection to the configured devices. The device parameters which are relevant for the process can now be set using a class 2 master, e.g. with Commuwin II (s. page 63). 75 6 Commissioning PROline Promass 83 PROFIBUS-DP/-PA 6.3.2 Configuration examples with Simatic S7 HW-Konfig Example 1: Full configuration using the manufacturer-specific GSD file F06-83PBxxxx-20-xx-xx-xx-000 Slot 1-3 → AI mass flow, AI volume flow, AI corrected volume flow Slot 4-6: AI density, AI reference density, AI temperature Slot 7 → Totalizer 1 + control (SETTOT_MODETOT_TOTAL) Slot 8 → Totalizer 2 + control (SETTOT_MODETOT_TOTAL) Slot 9 → Totalizer 3 + control (SETTOT_MODETOT_TOTAL) Slot 10: Display value (DISPLAY_VALUE) Slot 11: Control (CONTROL_BLOCK), manufacturer-specific This form of configuration activates all data blocks which are supported by Promass 83. The significance of SET_TOT and MODE_TOT is described on page 74. Configuration data Byte length (Input) Byte length (Output) Data blocks Status Access type GSD Block designation GSD Advanced block identification GSD Standard block identification 0...4 – Mass flow + status active read AI 0x42, 0x84, 0x08, 0x05 0x94 5...9 – Volume flow + status active read AI 0x42, 0x84, 0x08, 0x05 0x94 10...14 – Corrected volume flow + status active read AI 0x42, 0x84, 0x08, 0x05 0x94 15...19 – Density + status active read AI 0x42, 0x84, 0x08, 0x05 0x94 20...24 – Reference density + status active read AI 0x42, 0x84, 0x08, 0x05 0x94 25...29 – Temperature + status active read AI 0x42, 0x84, 0x08, 0x05 0x94 30...34 0+1 Totalizer 1 + status + control active read + write SETTOT_MODETOT_ TOTAL 0xC1, 0x81, 0x84, 0x85 0xC1, 0x81, 0x84, 0x85 35...39 2+3 Totalizer 2 + status + control active read + write SETTOT_MODETOT_ TOTAL 0xC1, 0x81, 0x84, 0x85 0xC1, 0x81, 0x84, 0x85 40...44 4+5 Totalizer 3 + status + control active read + write SETTOT_MODETOT_ TOTAL 0xC1, 0x81, 0x84, 0x85 0xC1, 0x81, 0x84, 0x85 – 6...10 Display value + status active write DISPLAY_VALUE 0x82, 0x84, 0x08, 0x05 0xA4 – 11 Control variable active write CONTROL_BLOCK 0x20 0x20 76 Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA 6 Commissioning Example 2: Replacing measured variables with placeholders (EMPTY_MODULE) using the manufacturer-specific GSD file: F06-83PBxxxx-20-xx-xx-xx-001 Slot 0: AI mass flow Slot 2-7: Place holder (EMPTY_MODULE) Slot 8: Totalizer 2 “without control“ Slot 9: Totalizer 3 + control (SETTOT_MODETOT_TOTAL) Slot 10: Display value (DISPLAY_VALUE) Slot 11: Control (CONTROL_BLOCK), manufacturer-specific This form of configuration activates the mass flow, totalizer 2 without control, totalizer 3 with control, display value and the manufacturer-specific control. In this example, totalizer 2 (without control) only provides the measured value and cannot be controlled. It is not possible to reset or stop the totalizer 3 (with control). Configuration data Byte length (Input) Byte length (Output) Data blocks Status Access type GSD block designation GSD Advanced block identification GSD Standard block identification 0...4 – Mass flow + Status active read AI 0x42, 0x84, 0x08, 0x05 0 x 94 – – Placeholder disabled – EMPTY_MODULE 0 x 00 0 x 00 – – Placeholder disabled – EMTPY_MODULE 0 x 00 0 x 00 – – Placeholder disabled – EMTPY_MODULE 0 x 00 0 x 00 – – Placeholder disabled – EMTPY_MODULE 0 x 00 0 x 00 – – Placeholder disabled – EMTPY_MODULE 0 x 00 0 x 00 – – Placeholder disabled – EMTPY_MODULE 0 x 00 0 x 00 5...9 – Totalizer 2 + status active read TOTAL. 0x41, 0x84, 0x85 0x41, 0x84, 0x85 10...14 0+1 Totalizer 3 +Status + Control active read + write SETTOT_MODETOT_TOTAL 0xC1, 0x81, 0X84, 0x85 0xC1, 0x81, 0X84, 0x85 – 2...6 Display value + status active write DISPLAY_VALUE 0x82, 0x84, 0x08, 0x05 0xA4 – 7 Control variable active write CONTROL_BLOCK 0 x 20 0 x 20 Endress+Hauser 77 6 Commissioning PROline Promass 83 PROFIBUS-DP/-PA F06-83PBxxxx-20-xx-xx-xx-002 Example 3: Configuration of the measured variables without placeholders (EMPTY_MODULE) using the manufacturer-specific GSD file. Slot 0: AI mass flow Slot 1: AI-volume flow This form of configuration transmits the mass flow and the volume flow. ! Note! If no further measured variables are required, the placeholders have to be cancelled. This only applies if no manufacturer-specific control is used. Configuration data 78 Byte length (Input) Byte length (Output) Data blocks Status Access type GSD Blockdesignation GSD Advanced block identification GSD Standard Block identification 0...4 – Mass flow + Status active read AI 0x42, 0x84, 0x08, 0x05 0 x 94 5...9 – Volume flow + Status active read AI 0x42, 0x84, 0x08, 0x05 0 x 94 Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA 6 Commissioning F06-83PBxxxx-20-xx-xx-xx-003 Example 4: Full configuration using the Profile GSD files PA039742.gsd (RS 485) and PA139742.gsd (IEC 61158-2 (MBP)): Slot 0 → AI Mass flow Slot 1 → AI Density Slot 2 → AI Temperature Slot 3 → Totalizer 1 + control (SETTOT_MODETOT_TOTAL) This form of configuration transmits the mass flow, density, temperature and totalizer 1 + control. ! Note! This GSD file contains three AI blocks and one Totalizer block. The AI blocks are always assigned to the following measured variables: AI 1 = Mass flow, AI 2 = Density, AI 3 = Temperature. This guarantees that the measured variables agree with the field devices of other manufacturers. Configuration data Byte length (Input) Byte length (Output) Data blocks Status Access type GSD Block designation GSD Advanced block identification GSD Standard block identification 0...4 – Mass flow + status active read AI – 0 x 94 5...9 – Density + status active read + write AI – 0 x 94 10...14 – Temperature + status active read AI – 0 x 94 15...19 0..1 Totalizer 1 + status + control active read + write SETTOT_ MODETOT_ TOTAL – 0xC1, 0x81, 0x84, 0x85 ! Endress+Hauser Note! There is no difference between the block ID's of the two Profile GSD files PA039742.gsd (RS 485) and PA139742.gsd (IEC 61158-2 (MBP)). There is, however, a difference in the baud rates that are supported and the Min_Slave_Interval. 79 6 Commissioning PROline Promass 83 PROFIBUS-DP/-PA Status code The status codes which are supported by the AI blocks (Analog Input), TOT (Totalizers 1...3) and display value are listed in the following table. The coding of the status corresponds to the “PROFIBUS-PA Profile for Process Control Devices - General Requirements” V 3.0: Status Code Meaning Device status Limits 0x1C 0x1D 0x1E 0x1F out of operation bad OK LOW_LIM HIG_LIM CONST 0 x 10 0 x 11 0 x 12 Sensor error below sensor limit sensor limit exceeded bad NO_LIMIT LOW_LIM HIG_LIM 0x0C 0x0D 0x0E 0x0F device error bad OK LOW_LIM HIG_LIM CONST 0 x 18 No communication bad NO_LIMIT bad OK LOW_LIM HIG_LIM CONST uncertain OK LOW_LIM HIG_LIM CONST uncertain OK LOW_LIM HIG_LIM CONST 0 x 08 0 x 09 0x0A 0x0B 0 x 40 0 x 41 0 x 42 0 x 43 0 x 44 0 x 45 0 x 46 0 x 47 non-specific last useable value 0 x 48 0 x 49 0x4A 0x4B substitute set uncertain OK LOW_LIM HIG_LIM CONST 0x4C 0x4D 0x4E 0x4F values which are not saved after the device or parameters have been reset uncertain OK LOW_LIM HIG_LIM CONST 0 x 50 0 x 51 0 x 52 0 x 53 measured value of sensor inaccurate uncertain OK LOW_LIM HIG_LIM CONST uncertain OK LOW_LIM HIG_LIM CONST good OK LOW_LIM HIG_LIM CONST good OK LOW_LIM HIG_LIM CONST good OK LOW_LIM HIG_LIM CONST good OK LOW_LIM HIG_LIM CONST 0 x 60 0 x 61 0 x 62 0 x 63 0 x 80 0 x 81 0 x 82 0 x 83 80 function block not available simulated value measuring system OK 0 x 84 0 x 85 0 x 86 0 x 87 change of parameters 0x8C 0x8D 0x8E 0x8F critical alarm: alarm limit exceeded 0 x 88 0 x 89 0x8A 0x8B Warning: Early warning limit exceeded Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA 6.3.3 6 Commissioning Cycle times Measurement value processing and data communication is effected by Promass in three steps: Mass flow Volume flow Sensor signals 2. Step 3. Step Mass flow Volume flow AI-BlockAI block berechnung calculation Inquiry from Master PROFIBUS Protocol chip Signal processing Totalizer block calculation Data telegram First block Second .......... block ....... F06-x3PBxxxx-02-xx-xx-en-000 1. Step 1st step: Data processing During data processing, the measured variables - mass flow, volume flow, corrected volume flow, density, reference density and temperature - are calculated from the sensor signals. These measured variables are transmitted to the I/O module equidistantly in time every 20 ms. 2nd step: AI block calculation The output values of the AI block and the totalizer are calculated on the basis of the measured variable ascertained while processing the measurement values (mass flow etc.) and are then copied to a cyclic data telegram. The AI block calculation is effected within a period of max. 50 ms per block. ! Note! Each measurement only involves the calculation of one AI block or one totalizer block. The AI block or totalizer is only calculated if it has been activated using the configuration software (s. page 74). The deactivation of parameters which are nor required in the cyclic data telegram will improve the real time performance of the flowmeter. 3rd step: PROFIBUS protocol chip The cyclic data telegram is transmitted to the protocol chip and, following an inquiry from the master, is sent to the master corresponding to the data transfer rate (Fig. 34). Endress+Hauser 81 82 0 9.8 5 10 20 25 30 35 same value 40 F06-8xFPBxxx-02-xx-xx-en-000 15 New measuring value 45 50 55 60 65 70 New measuring value 75 80 85 same value 90 95 100 105 110 115 120 New measuring value 125 130 135 same value 140 145 150 155 160 165 170 New measuring value 175 180 185 same value 190 195 200 9.8 10.0 10.0 10.0 10.0 10.0 10.2 10.2 10.2 10.2 10.2 10.5 10.5 10.5 10.5 10.5 205 210 215 ms Measuring value transmission to the automation control system 9.8 9.8 9.8 Function block calculation Density Block calculation Corrected volume flow Signal processing Volume flow Total processing time for two function blocks Signal processing Mass flow Total processing time for one function block Promass F 4 activated blocks: mass flow, volume flow, corrected volume flow, density AI block calculation / Totalizer block calculation: 50 ms per block Example for the timing of the block calculation and the signal processing 6 Commissioning PROline Promass 83 PROFIBUS-DP/-PA Fig. 34: Sequence during block calculation and measured value processing Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA 6.4 6 Commissioning Application-specific commissioning 6.4.1 Quick Setup “Commissioning” If the measuring device is equipped with a local display, all device-specific parameters important for standard measuring operation can be configured easily and quickly using the “Commissioning” Quick Setup menu (Fig. 35). The individual parameters and functions must be configured via the configuration program, e.g. Commuwin II (s. page 51), on measuring devices which do not have a local display. ! Note! The Quick Setup “Commissioning” has to be executed before the following Quick Setup is carried out. ENDRESS+HAUSER - + E ++ Quick Setup B QS 1002 Commission E+ E ESC 2000 Language HOME-POSITION Pre-setting Selection system units Corr. Vol. flow Mass flow Volume flow Unit 0400 Mass flow Unit 0402 Volume flow Unit 0404 Corr. Vol. flow Unit 3001 Totalizer Unit 3001 Totalizer Corr. Vol. 6460 calculation Density Temperature Unit 0420 Density Unit 0422 Temperature Quit Density Reference Calculated Unit 0421 Ref. Density 6461 6462 Exp. Coeff. Lin 6463 Exp. Coeff. SQR Fix. Density 6464 Reference temp. Yes Yes Automatic parameterization of the display F06-83PBxxxx-19-xx-xx-en-000 Fig. 35: Configure another system unit ? No Automatic configuration of display ? No Carrying out another Quick Setup ? 1004 QS Gas measurement No Carrying out the selected Quick Setup Quick Setup “Commissioning” (only with local display) Information on the points numbered in the Quick Setup can be found on the following page. Endress+Hauser 83 6 Commissioning PROline Promass 83 PROFIBUS-DP/-PA ! Note! • The display returns to the cell QUICK SETUP COMMISSION (1002) if you press the ESC key combination during parameter interrogation. The stored parameters remain valid. • The “Commissioning” Quick Setup must be carried out before one of the Quick Setups explained below is run. • ➀ Only units not yet configured in the current Setup are offered for selection in each cycle. The unit for mass, volume and corrected volume is derived from the corresponding flow unit. • ➁ The “YES” option remains visible until all the units have been configured. “NO” is the only option displayed when no further units are available. • ➂ The “automatic parameterization of the display” option contains the following basic settings/factory settings: YES: Main line = Mass flow; Additional line = Totalizer 1; Information line = Operating/system conditions. NO: The existing (selected) settings remain. 84 Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA 6.4.2 6 Commissioning Quick Setup “Gas Measurement” Promass 83 is not only suitable for measuring liquid flow. Direct mass measurement based on the Coriolis principle is also possible for measuring the flow rate of gases. To do so, the corresponding device functions can be configured via the configuration program (e.g. Commuwin II) or via the local display. ! Note! • Before carrying out the Quick Setup “Gas Measurement” the Quick Setup “Commissioning” (s. page 83) has to be executed. • Only mass and corrected volume flow can be measured and output with the gas measurement mode. Note that direct density and/or volume measurement is not possible! • The flow ranges and measuring accuracy that apply to gas measurement are not the same as those for liquids. k Gas measurement commissioning (with local display ) This “Gas Measurement” Quick Setup menu guides the user systematically through all the device functions that have to be configured for measuring operations with gas. The “Gas measurement” Quick Setup menu can be called up in the function matrix via two separate functions : • via the QS GAS MEASUREMENT (1004) function → Fig. 36 • via the QS COMMISSIONING (1002) function → page 83 ENDRESS+HAUSER - + E ESC HOME POSITION Fig. 36: Endress+Hauser ++ Quick Setup B E 1004 Setup Gas measurement Assign Low flow cut off 6400 On value Low flow cut off 6402 Off value Low flow cut off 6403 F06-83PBxxxx-19-xx-xx-en-001 E Quick Setup for measuring operation with gases. Recommended settings → see next page 85 6 Commissioning PROline Promass 83 PROFIBUS-DP/-PA “Gas Measurement” Quick Setup menu Call-up via the function matrix: HOME position → F → MEASURED VARIABLE (A) MEASURED VARIABLE → O → QUICK SETUP (B) QUICK SETUP → N → QS GAS MEASUREMENT (1004) Function No. 1004 Function name Setting to be selected ( O S ) (Go to the next function by pressing F ) QS GAS MEASUREMENT YES Once you confirm by pressing F , the Quick Setup menu calls up all the subsequent functions in succession. ▼ 6400 ASSIGN LOW FLOW CUTOFF On account of the low mass flow involved when gas flows are measured, it is advisable not use a low flow cutoff. Setting: OFF 6402 LOW FLOW CUTOFF ON-VALUE If the ASSIGN LOW FLOW CUTOFF function was not set to “OFF”, the following applies: Setting: 0.0000 [unit] User input: Flow rates for gas measurements are low, so the value for the switch-on point (= low flow cutoff) must be correspondingly low. 6403 LOW FLOW CUTOFF OFF-VALUE If the ASSIGN LOW FLOW CUTOFF function was not set to “OFF”, the following applies: Setting: 50% User input: Enter the switch-off point as a positive hysteresis in %, referenced to the switch-on point. ▼ Back to the HOME position → Press and hold down Esc keys (X) for longer than three seconds. → Briefly press Esc keys (X) repeatedly → exit the function matrix step-by-step ! 86 Note! Quick Setup automatically deactivates the function EMPTY PIPE DETECTION (6420) so that the instrument can measure flow at low gas pressures. Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA 6 Commissioning Corrected volume measurement with gas: Proceed as follows if the corrected volume flow (e.g. in Nm3/h) should be displayed and output instead of the mass flow (e.g. in kg/h). 1. 2. Select the “Commissioning” Quick Setup menu via the function matrix → page 83. Under “Defaults”, select the “Corrected volume flow” system unit and configure the following functions as follows: Function name Setting to be selected ( O S ) (Go to the next function by pressing F ) 0404 UNIT CORRECTED VOL. FLOW Select the engineering unit required 6460 CORR. VOL. CALCUL. FIXED REFERENCE DENSITY 0421 UNIT REFERENCE DENSITY Select the engineering unit required 6461 FIXED REFERENCE DENSITY Enter the gas-dependent reference density, (i.e. the density based on the reference temperature and reference pressure). Function No. Example for air: Reference density = 1.2928 kg/Nm3 (based on 0 °C and 1.013 bar) 3. Exit the “Commissioning” Quick Setup menu. Then return to the HOME position. Gas measurement commissioning (with configuration program 1. 2. :) Open the configuration program and then the Physical block. Check whether the write protection for software and hardware is deactivated: – Software → WRITE LOCKING (V3H0), deactivated = 2457, activated = 0 – Hardware → HW WRITE PROTEC (V3H1), deactivated = 0, activated = 1 Deactivate the write protection, if necessary → page 59 3. 4. 5. 6. 7. Endress+Hauser Open the manufacturer-specific Transducer block (PROMASS 83 PBUS). Enable the programming level: – Enter release code in “ACCESS CODE (V2H0)” parameter (factory setting = 83). – “ACCESS CUSTOMER” should now be displayed in the “STATUS ACCESS (V2H2)” parameter. Empty pipe detection must be switched off so that measurement is also possible at low gas pressures. To do so, set the “EMPTY PIPE DETECTION (V3H4)” parameter to OFF. On account of the low mass flow involved when gas flows are measured, it is advisable not use a low flow cutoff. To do so, set the “ASSIGN LOW FLOW CUTOFF (V3H0)” parameter to OFF. The following parameters must be configured if the “ASSIGN LOW FLOW CUTOFF (V3H0)” parameter is not set to “OFF”: – “LOW FLOW CUTOFF ON-VALUE (V3H1)” parameter: Mass flow rates for gas measurements are low, so the value entered for the onvalue (= low flow cutoff) must be correspondingly low. Recommended value: 0.0000 [unit] – “LOW FLOW CUTOFF OFF-VALUE (V3H2)” parameter: Enter the switch-off point as a positive hysteresis in %, referenced to the switchon point. Setting: 50% 87 6 Commissioning PROline Promass 83 PROFIBUS-DP/-PA Corrected volume measurement with gas: Additional parameters must be configured if the corrected volume flow (e.g. in Nm3/h) should be displayed and output instead of the mass flow (e.g. in kg/h). Proceed as follows: 1. 2. 3. 4. In the “UNIT CORR. VOL. FL. (V1H2)” parameter, select the engineering unit required for the corrected volume. In the “UNIT REFERENCE DENSITY (V1H4)” parameter, select the engineering unit required for the reference density. Set the “CORR. VOL. CALCUL. (V4H0)” parameter to “FIXED REFERENCE DENSITY”. In the “FIXED REFERENCE DENSITY (V4H1)” parameter, enter a value for the gasdependent reference density, (reference density = density based on reference temperature and reference pressure). Example for air: Reference density = 1.2928 kg/Nm3 (based on 0 °C and 1.013 bar) ! Note! The corrected volume flow can also be forwarded to subsequent function blocks or to higher-order process-control systems as a process variable. To do so, please ensure the necessary settings are made in the Analog Input function block, (see “Description of Device Functions” Manual). 5. 88 Close the configuration program. Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA 6.4.3 6 Commissioning Zero point adjustment All Promass measuring devices are calibrated with state-of-the-art technology. The zero point obtained in this way is printed on the nameplate. Calibration takes place under reference operating conditions (s. page 126). Consequently, the zero point adjustment is generally not necessary for Promass. Experience shows that the zero point adjustment is advisable only in special cases: • To achieve highest measuring accuracy with very small flow rates. • Under extreme process or operating conditions (e.g. very high process temperatures or very high viscosity fluids). Preconditions for a zero point adjustment Note the following before you perform a zero point adjustment: • A zero point adjustment can be performed only with fluids that contain no gas or solid contents. • Zero point adjustment is performed with the measuring tubes completely filled and at zero flow (v = 0 m/s). This can be achieved, for example, with shut-off valves upstream and/or downstream of the sensor or by using existing valves and gates (Fig. 37). – Normal operation → valves 1 and 2 open – Zero point adjustment with pump pressure → valve 1 open / valve 2 closed – Zero point adjustment without pump pressure → valve 1 closed / valve 2 open " Caution! • If the fluid is very difficult to measure (e.g. containing entrained solids or gas) it may prove impossible to obtain a stable zero point despite repeated zero point adjustments. In instances of this nature, please contact your E+H service center. • You can call up the zero point value currently valid via the following function: – Local display: HOME → F → R → BASIC FUNCTIONS → ADJUSTMENT → ZERO POINT – PROFIBUS interface / configuration program: Manufacturer-specific Transducer block (PROMASS 83 PBUS) → Matrix “Sensor data” → ZERO POINT (V3H1) 1 Fig. 37: ! Endress+Hauser F06-xxxxxxxx-11-00-00-xx-001 2 Zero point adjustment and shut-off valves Note! Zero point adjustment can be carried out as follows: • via the PROFIBUS configuration program in the manufacturer-specific Transducer block • via the local display (optional) 89 6 Commissioning PROline Promass 83 PROFIBUS-DP/-PA Carrying out zero point adjustment (with local display 1. 2. 3. 4. 5. k) Run the system until operating conditions have settled. Stop the flow (v = 0 m/s). Check the shut-off valves for leaks. Check that operating pressure is correct. Using the local display, select the “ZEROPOINT ADJUSTMENT” function in the function matrix: HOME → F → R → BASIC FUNCTIONS BASIC FUNCTIONS → F → R → PROCESS PARAMETER PROCESS PARAMETER → F → R → ADJUSTMENT ADJUSTMENT → F → ZERO POINT ADJUSTMENT 6. 7. 8. When you press OS you are automatically prompted to enter the access code if the function matrix is still disabled. Enter the code. Use OS to select START and press F to confirm. Select YES at the prompt and press F again to confirm. Zero point adjustment now starts. – The message “ZEROPOINT ADJUST RUNNING” appears on the display for 30...60 seconds while adjustment is in progress. – If the flow in the pipe exceeds 0.1 m/s, the following error message appears on the display: ZERO ADJUST NOT POSSIBLE. – When the zero point adjustment completes, the “ZERO ADJUST” function reappears on the display. Back to the HOME position – Press and hold down the Esc key (X) for longer than three seconds. – Briefly press the Esc key (X) repeatedly. Carrying out zero point adjustment (with configuration program 1. 2. 3. 4. 5. 6. :) Run the system until operating conditions have settled. Stop the flow (v = 0 m/s). Check the shut-off valves for leaks. Check that operating pressure is correct. Open the configuration program and then the Physical block. Check whether the write protection for software and hardware is deactivated: – Software → WRITE LOCKING (V3H0), deactivated = 2457, activated = 0 – Hardware → HW WRITE PROTEC (V3H1), deactivated = 0, activated = 1 Deactivate the write protection, if necessary → page 59 7. 8. Open the manufacturer-specific Transducer block (PROMASS 83 PBUS). Enable the programming level: – Enter release code in “ACCESS CODE (V2H0)” parameter (factory setting = 83). – “ACCESS CUSTOMER” should now be displayed in the “STATUS ACCESS (V2H2)” parameter. 9. Start zero point adjustment: – Select the setting “START” in the “ZERO POINT ADJUSTMENT (V5H0)” device matrix function. – Start the adjustment by sending this setting to the field device. If the fluid velocity exceeds 0.1 m/s, the error message “ADJUST ZERO FAIL.” appears in the Service&Analysis matrix / “CURR. SYS. CONDITION (V0H0)” function. 10. Close the configuration program. 90 Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA 6.4.4 6 Commissioning Density adjustment It is advisable to perform a density adjustment when optimum measuring accuracy is required for calculating density dependent values. The application may require a 1point or 2-point density adjustment. 1-point density adjustment (with one fluid): This type of density adjustment is necessary under the following circumstances: • The sensor does not measure exactly the density value that the user expects on the basis of laboratory analyses. • The fluid properties are outside the measuring points set at the factory, or the reference operating conditions used to calibrate the measuring device. • The system is used exclusively to measure a fluid’s density which must be registered to a high degree of accuracy under constant conditions. Example: Brix density measurement for apple juice. 2-point density adjustment (with two fluids): This type of adjustment is always to be carried out if the measuring tubes have been mechanically altered by, e.g. material build-up, abrasion or corrosion. In such cases, the resonant frequency of the measuring tubes has been affected by these factors and is no longer compatible with the calibration data set at the factory. The 2-point density adjustment allows for these mechanical changes and recalculates new revised data. Carrying out 1-point or 2-point density adjustment (with local display " Caution! • On-site density adjustment can be performed only if the user has detailed knowledge of the fluid density, obtained for example from detailed laboratory analyses. • The target density value specified in this way must not deviate from the measured fluid density by more than ±10%. • An error in defining the target density affects all calculated density and volume functions. • 2-point density adjustment is not possible unless there is a difference of at least 0.2 kg/l between both setpoint density values. • Density adjustment changes the factory density calibration values or the calibration values set by the service technician. 1. 2. 3. Endress+Hauser k) Fill the sensor with fluid. Make sure that the measuring tubes are completely filled and that liquids are free of gas bubbles. Wait until the temperature difference between fluid and measuring tube has equalised. The time you have to wait for equalisation depends on the fluid and the temperature level. Using the local display, select the “DENSITY ADJUST MODE” function in the function matrix and perform density adjustment as follows (see next page): 91 6 Commissioning PROline Promass 83 PROFIBUS-DP/-PA Density adjustment function settings HOME → F → R → BASIC FUNCTIONS BASIC FUNCTIONS → F → R → PROCESS PARAMETER PROCESS PARAMETER → F → R → ADJUSTMENT ADJUSTMENT → N → DENSITY ADJUST MODE ▼ Function No. 6480 Function name Setting to be selected ( O S ) (Go to the next function by pressing F ) DENSITY ADJUST MODE Use OS to select 1-point or 2-point density adjustment. ! Caution: When you press OS you are automatically prompted to enter the access code if the function matrix is still disabled. Enter the code. 6483 DENSITY SET VALUE 1 Use OS to enter the setpoint density value of the first fluid and press F to save this value (input range = current density value ±10%). MEASURE FLUID 1 Use OS to select START and press F. ▼ 6484 The message “DENSITY MEASUREMENT RUNNING” appears on the display for approximately 10 seconds. During this time Promass measures the current density of the first fluid (measured density value). ▼ For 2-point density adjustment only: 6485 DENSITY SET VALUE 2 Use OS to enter the setpoint density value of the second fluid and press F to save this value (input range = current density value ±10%). 6486 MEASURE FLUID 2 Use OS to select START and press F. The message “DENSITY MEASUREMENT RUNNING” appears on the display for approximately 10 seconds. During this time Promass measures the current density of the second fluid (measured density value). 6487 DENSITY ADJUSTMENT Use OS to select DENSITY ADJUSTMENT and press F. Promass compares the measured density value and the target density value and calculates the new density coefficient. 6488 RESTORE ORIGINAL If the density adjustment does not complete correctly, you can select the RESTORE ORIGINAL function to reactivate the default density coefficient. ▼ ▼ Back to the HOME position → Press and hold down Esc keys (X) for longer than three seconds. → Briefly press Esc keys (X) repeatedly → exit the function matrix step-by-step 92 Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA 6 Commissioning Carrying out 1-point density adjustment (with configuration program " :) Caution! • Only 1-point density adjustment is possible via the configuration program (e.g. Commuwin II, class 2 Master). • Density adjustment can be performed only if the user has detailed knowledge of the fluid density, obtained for example from detailed laboratory analyses. • The target density value specified in this way must not deviate from the measured fluid density by more than ±10%. • An error in defining the target density affects all calculated density and volume functions. • Density adjustment changes the factory density calibration values or the calibration values set by the service technician. 1. 2. 3. 4. Fill the sensor with fluid. Make sure that the measuring tubes are completely filled and that liquids are free of gas bubbles. Wait until the temperature difference between fluid and measuring tube has equalised. The time you have to wait for equalisation depends on the fluid and the temperature level. Open the configuration program and then the Physical block. Check whether the write protection for software and hardware is deactivated: – Software → WRITE LOCKING (V3H0), deactivated = 2457, activated = 0 – Hardware → HW WRITE PROTEC (V3H1), deactivated = 0, activated = 1 Deactivate the write protection, if necessary → page 59 5. 6. Open the manufacturer-specific Transducer block (PROMASS 83 PBUS). Enable the programming level: – Enter release code in “ACCESS CODE (V2H0)” parameter (factory setting = 83). – “ACCESS CUSTOMER” should now be displayed in the “STATUS ACCESS (V2H2)” parameter. 7. Enter the setpoint density value required in the “DENSITY SET VALUE (V5H1)” parameter (input range = current density value ±10%). Send this value to the field device. 8. Select the setting “START” in the “MEASURE FLUID (V5H2)” parameter and send this setting to the field device. Promass now measures the current fluid density (actual density value) for approx. 10 seconds. 9. Select the “START” setting in the “DENSITY ADJUST (V5H3)” parameter. Start the density adjustment by sending this setting to the field device. Promass compares the setpoint density value and the actual density value of the fluid and calculates the new density coefficients. 10. If the density adjustment does not run as desired, you can select the “RESTORE ORIGINAL (V5H4)” parameter to reactivate the default density coefficients. 11. Close the configuration program. Endress+Hauser 93 6 Commissioning PROline Promass 83 PROFIBUS-DP/-PA 6.5 Purge and pressure monitoring connections The sensor housing protects the inner electronics and mechanics and is filled with dry nitrogen. Beyond that, up to a specified measuring pressure it additionally serves as secondary containment. # Warning! For a process pressure above the specified containment pressure, the housing does not serve as an additional secondary containment. In case a danger of measuring tube failure exists due to process characteristics, e.g. with corrosive process fluids, we recommend the use of sensors whose housing is equipped with special pressure monitoring connections (ordering option). With the help of these connections, fluid collected in the housing in the event of tube failure can be drained off. This diminishes the danger of mechanical overload of the housing, which could lead to a housing failure and accordingly is connected with an increased danger potential. These connections can also be used for gas purging (gas detection). The following instructions apply to handling sensors with purge or pressure monitoring connections: • Do not open the purge connections unless the containment can be filled immediately with a dry inert gas. • Use only low gauge pressure to purge. Maximum pressure 5 bar. 6.6 Data storage (DAT) S-DAT (Sensor-DAT) The S-DAT is an exchangeable data storage device in which all sensor relevant parameters are stored, i.e., diameter, serial number, calibration factor, zero point. T-DAT (Transmitter-DAT) The T-DAT is an exchangeable data storage device in which all transmitter parameters and settings are stored. The operator has to transfer specific parameterisation values from EEPROM to T-DAT and vice versa. Detailed instructions regarding this can be found in the handbook “Description of Device Functions” (function “T-DAT SAVE/LOAD”, No.1009). 94 Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA 7 7 Maintenance Maintenance The Promass 83 flow measuring system requires no special maintenance. Exterior cleaning When cleaning the exterior of measuring devices, always use cleaning agents that do not attack the surface of the housing and the seals. Cleaning with pigs (Promass H, I) If pigs are used for cleaning, it is essential to take the inside diameters of measuring tube and process connection into account (s. page 188 ff.). Replacing seals Under normal circumstances, fluid wetted seals of the Promass A and Promass M sensors do not require replacement. Replacement is necessary only in special circumstances, for example if aggressive or corrosive fluids are incompatible with the seal material. ! Endress+Hauser Note! • The period between changes depends on the fluid properties and on the frequency of cleaning cycles in the case of CIP/SIP-cleaning. • Replacement seals (accessories). → page 97 95 7 Maintenance 96 PROline Promass 83 PROFIBUS-DP/-PA Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA 8 8 Accessories Accessories Various accessories, which can be ordered separately from Endress+Hauser, are available for the transmitter and the sensor. The E+H service organisation can provide detailed information on the order codes of your choice. Accessory Description Ordering code Transmitter PROline Promass 83 PROFIBUS-DP/-PA Transmitter for replacement or for stock. Use the order code to define the following specifications: – Approvals – Degree of protection / version – Cable entries – Display / power supply / operation – Software – Outputs / inputs 83XXX − XXXXX * * * * * * Installation set for transmitter Mounting set for remote version. Suitable for: – Wall mounting – Pipe mounting – Installation in control panel DK8WM − * Post mounting set for the Promass sensor A Post mounting set for the Promass A DK8AS − * * Mounting set for Promass sensor A Mounting set for Promass A comprising: – 2 process connections (s. page 180 ff.) – Seals DK8MS − * * * * * * Set of seals for sensor For regular replacement of the seals of the Promass M and Promass A sensors. Set consists of two seals. DKS − * * * Applicator Software for selecting and configuring flowmeters. Applicator can be downloaded from the Internet or ordered on CD-ROM for installation on a local PC. DKA80 − * Contact your E+H representative for more information. ToF Tool-FieldTool Package Modular software package consisting of the "ToF Tool" service program for configuring and diagnosing ToF level transmitters (time-offlight measurement) and the "FieldTool" service program for configuring and diagnosing PROline flowmeters. The PROline flowmeters are accessed via a service interface or via the FXA 193 service interface. DXS10 − * * * * * Contents of the "ToF Tool-FieldTool Package" • Commissioning, maintenance analysis • Measuring device configuration • Service functions • Visualisation of process data • Trouble-shooting • Controlling the “FieldCheck” tester/simulator Contact your E+H representative for more information. Endress+Hauser 97 8 Accessories PROline Promass 83 PROFIBUS-DP/-PA Accessory Description Ordering code FieldCheck Tester/simulator for testing flowmeters in the field. When used in conjunction with the “ToF ToolFieldTool” software package, test results can be imported into a database, printed and used for official certification. DXC10 − * * Contact your E+H representative for more information. 98 Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA 9 Trouble-shooting 9 Trouble-shooting 9.1 Trouble-shooting instructions Always start trouble-shooting with the checklist below, if faults occur after start-up or during operation. The routine takes you directly to the cause of the problem and the appropriate remedial measures. " Caution! In the event of a serious fault, a flowmeter might have to be returned to the manufacturer for repair. The procedures on page 8 must be carried out before you return a flowmeter to Endress+Hauser. Always enclose a duly completed “Declaration of contamination” form. You will find a preprinted form at the back of this manual. Check the display No display visible and no output signals present. 1. Check the power supply → terminals 1, 2 2. Check device fuse → page 119 85...260 V AC: 0.8 A slow-blow / 250 V 20...55 V AC and 16...62 V DC: 2 A slow-blow / 250 V 3. Measuring electronics defective → order spare parts → page 114 No display visible, but output signals are present. 1. Check whether the ribbon-cable connector of the display module is correctly plugged into the amplifier board → page 116, 118 2. Display module defective → order spare part → page 114 3. Measuring electronics defective → order spare part → page 114 Display texts are in a foreign language. Switch off power supply. Press and hold down both the +/− keys and switch on the flowmeter. The display text will appear in English (default) and is displayed at maximum contrast. ▼ Error messages on display Errors which occur during commissioning or measuring operation are displayed immediately. Error messages consist of a variety of icons. The meanings of these icons are as follows (example): – – – – – Error type: S = system error, P = process error Error message type: $ = fault message, ! = notice message FLUID INHOM. = error designation, e.g. fluid is not homogeneous 03:00:05 = duration of error occurrence (in hours / minutes /seconds) # 702 = error number " Caution! • See the information on page 43 ff.! • Simulations and positive zero return are interpreted by the measuring system as being system errorsbut are only displayed as notice messages. → Error number: No. 001 – 399 No. 501 – 699 System error (device failure) has occurred Error number: No. 400 – 499 No. 700 – 799 Process error (application error) has occurred page 101 ff. → page 101 ff. ▼ Endress+Hauser 99 9 Trouble-shooting PROline Promass 83 PROFIBUS-DP/-PA Faulty connection to control system No connection can be made between the control system and the flowmeter. Check the following points: → Supply voltage Transmitter Check the supply voltage Device fuse Check device fuse → page 119 85...260 V AC: 0.8 A slow-blow / 250 V 20...55 V AC and 16...62 V DC: 2 A slow-blow / 250 V Field bus connection PROFIBUS-DP: Check data line: A = Terminal 26, B = Terminal 27 Field bus connector (only for PROFIBUS-PA, option) – Check pin assignment/wiring → page 36 – Check connection between connector/field bus port. Is the coupling ring tightened correctly? Field bus voltage (only for PROFIBUS-PA) Check that a min. bus voltage of 9 V DC is present at terminals 26/27. Permissible range: 9...32 V DC Network structure Check permissible field bus length and number of spurs → page 26 Basic current Is there a basic current of min. 11 mA? Bus address Check bus address: Ensure there are no double-assignments Terminators Has the PROFIBUS network been terminated correctly? Each bus segment must always be terminated with a bus terminator at both ends (start and finish). Otherwise interference may affect communication. Current consumption Permissible feed current (only for PROFIBUS-PA) Check the current consumption of the bus segment: The current consumption of the bus segment in question (= total of basic currents of all field bus users) must not exceed the max. permissible feed current of the field bus power supply. terminal 1/2 ▼ System or process error messages System or process errors which occur during commissioning or during a measuring operation can also be displayed in the manufacturer-specific device controls using the Commuwin II operating program → page 101 ff.. ▼ Other error (without error message) Some other error has occurred. 100 Diagnosis and rectification → page 113 Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA 9.2 9 Trouble-shooting System and Process error messages General notes The measuring device always assigns system and process errors which occur to two types of error messages and have different weightings. “Fault message” error message type: • If this message occurs, measuring operation is immediately interrupted or stopped! • Display on the PROFIBUS → Fault messages are relayed to downstream function blocks or higher-level process control systems with the status “BAD” of the corresponding process variable. • Local display → A lightning flash ($) flashes on the display. “Notice message” error message type: • Normal measuring operation continues despite this message! • Display on the PROFIBUS → Notice messages are relayed to downstream function blocks or higher-level process control systems with the status “UNCERTAIN” of the corresponding process variable. • Local display → An exclamation mark (!) flashes on the display. Serious system errors, e.g. electronic module defects, are always categorised and displayed as “Fault messages” by the measuring device. Simulations and positive zero return, on the other hand, are classed as “Notice messages”. Error messages in the configuration program (class 2 Master) → see table In the Promass 83 system/process errors are recognised and reported in the Transducer and Analog Input block. The following table contains a list of device status messages pertaining to the Analog Input blocks (PROFIBUS Profile 3.0) as well as a description of the possible device status messages on the display (measured value Q = measured value quality). Error messages on the local display → see table Device status message Diagnosis message (Control system) Device status message (Display) ROM / RAM failure S CRITICAL FAILURE $ # 001 No. 1 Initial status Analog Input Block/ Totalizer Block Measured value Q/ Substatus/ alarm limit Cause/remedy device failure BAD 0x0F constant Cause: System error. ROM / RAM error. Error when accessing the program memory (ROM) or random access memory (RAM) of the processor. Remedy: Replace the amplifier board. Spare parts → page 114 Amplifier EEPROM failure S AMP HW EEPROM # 011 $ 11 device failure BAD 0x0F constant Cause: System error. Measuring amplifier has faulty EEPROM Remedy: Replace the amplifier board. Spare parts → page 114 Endress+Hauser 101 9 Trouble-shooting PROline Promass 83 PROFIBUS-DP/-PA Device status message Diagnosis message (Control system) Device status message (Display) No. Initial status Analog Input Block/ Totalizer Block Measured value Q/ Substatus/ alarm limit Cause/remedy Amplifier EEPROM data inconsistent S AMP SW-EEPROM $ # 012 12 device failure BAD 0x0F constant Cause: System error. Error when accessing data of the measuring amplifier EEPROM Remedy: Execute a warm start (= start up the measuring system without network interruption). • PROFIBUS (Commuwin II): Manufacturer-specific transducer block → Service & Analysis (V0H2) • Local display: SUPERVISION → SYSTEM → OPERATION → SYSTEM RESET (→ RESTART SYSTEM) S-DAT failure / S-DAT not inserted S SENSOR HW-DAT # 031 31 sensor failure $ BAD 0 x 10 no limits Cause: System error 1. S-DAT is defective. 2. S-DAT is not plugged into the amplifier board or is missing. Remedy: 1. Replace the S-DAT. Spare parts → page 114 Check the spare part set number to ensure that the new, replacement DAT is compatible with the measuring electronics. 2. Plug S-DAT into the amplifier board → page 116, 118 S-DAT data inconsistent S SENSOR SW-DAT # 032 $ 32 sensor failure BAD 0 x 10 no limits Cause: System error. Error accessing the calibration values stored in the S-DAT. Remedy: 1. Check whether the S-DAT is correctly plugged into the amplifier board , → page 116118 2. Replace the S-DAT if it is defective. Spare parts → page 114 Check the spare part set number to ensure that the new, replacement DAT is compatible with the measuring electronics. 3. Replace measuring electronics boards if necessary. Spare parts → page 114 102 Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA Device status message Diagnosis message (Control system) T-DAT failure 9 Trouble-shooting Device status message (Display) No. Initial status Analog Input Block/ Totalizer Block Measured value Q/ Substatus/ alarm limit Cause/remedy S TRANSM. HW DAT # 041 41 device failure BAD 0x0F constant Cause: System error 1. T-DAT is defective. 2. T-DAT is not plugged into the amplifier board (missing). $ Remedy: 1. Replace the T-DAT. Spare parts → page 114 Check the spare part set number to ensure that the new, replacement DAT is compatible with the measuring electronics. 2. Plug T-DAT into the amplifier board → page 116, 118 T-DAT data inconsistent S TRANSM. SW-DAT # 042 42 device failure $ BAD 0x0F constant Cause: System error. Error accessing the calibration values stored in the T-DAT. Remedy: 1. Check whether the T-DAT is correctly plugged into the amplifier board → page 116, 118 2. Replace the T-DAT if it is defective. Spare parts → page 114 Check the spare part set number to ensure that the new, replacement DAT is compatible with the measuring electronics. 3. Replace measuring electronics board if necessary. Spare parts → page 114 Compatibility Amp. I/O Mod. S $ V / K COMPATIB. # 051 51 device failure BAD 0x0F constant Cause: The I/O board and the amplifier board are not compatible. Remedy Use only compatible assemblies and boards. Check the compatibility of the assemblies used. Check the: – Spare part set number – Hardware revision code F-CHIP failure S $ HW F-CHIP # 061 61 device failure BAD 0x0F constant Cause: F-Chip amplifier 1. F-Chip defective 2. F-Chip is not plugged into the I/O board (missing). Behebung 1. Replace the F-Chip . Spare parts 2. Plug F-Chip into the I/O board Endress+Hauser 103 9 Trouble-shooting PROline Promass 83 PROFIBUS-DP/-PA Device status message Diagnosis message (Control system) Device status message (Display) No. Initial status Analog Input Block/ Totalizer Block Measured value Q/ Substatus/ alarm limit Cause/remedy TOT could not be restarted S CHECKSUM TOTAL $ # 111 111 device failure BAD 0x0F constant Cause: System error. Totalizer checksum error Remedy: 1. Restart the measuring device 2. Replace the amplifier board if necessary. Spare parts → page 114 Amplifier and I/O board only partially compatible S A / C COMPATIB. ! # 121 121 device failure BAD 0x0F constant Cause: System error. Due to different software versions, I/O board and amplifier board are only partially compatible (possibly restricted functionality). ! Note! – This message is only listed in the error history. – Nothing is displayed on the display. Remedy: Module with lower software version has either to be actualizied by ToF Tool-FieldTool Package with the required software version or the module has to be replaced. Spare parts → page 114 Save to T-DAT failed S LOAD T-DAT ! # 205 205 device failure BAD 0x0F constant Cause: System error. Data backup to T-DAT failed, or error when accessing the calibration values stored in the T-DAT. Remedy: 1. Check whether the T-DAT is correctly plugged into the amplifier board → page 116, 118 2. Replace the T-DAT if it is defective. Spare parts → page 114 Check the spare part set number to ensure that the new, replacement DAT is compatible with the measuring electronics. 3. Replace measuring electronics boards if necessary. Spare parts → page 114 104 Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA 9 Trouble-shooting Device status message Diagnosis message (Control system) Device status message (Display) No. Initial status Analog Input Block/ Totalizer Block Measured value Q/ Substatus/ alarm limit Cause/remedy Restore from T-DAT failed S SAVE T-DAT ! # 206 206 device failure BAD 0x0F constant Cause: System error. Data backup to T-DAT failed, or error when accessing the calibration values stored in the T-DAT. Remedy: 1. Check whether the T-DAT is correctly plugged into the amplifier board → page 116, 118 2. Replace the T-DAT if it is defective. Spare parts → page 114 Check the spare part set number to ensure that the new, replacement DAT is compatible with the measuring electronics. 3. Replace measuring electronics boards if necessary. Spare parts → page 114 Communication failure S COMMUNICAT. I/O # 261 261 no communication $ BAD 0 x 18 no limits Cause: System error. Communication error. No data reception between amplifier and I/O board or faulty internal data transfer. Remedy: Check, whether the electronics boards are correctly inserted in their holders, → page 116, 118 Frequence limit 1 Frequence limit 2 S $ FREQ. LIM # 379 / 380 379 380 device failure BAD 0x0F constant Cause: The measuring tube oscillation frequency is outside the permitted range. Causes: – Damaged measuring tube – Sensor defective or damaged Remedy: Contact your E+H service organisation. Fluid Temperature Min. S $ FLUIDTEMP. MIN. # 381 381 sensor failure BAD 0 x 10 no limits Cause: The temperature sensor on the measuring tube is likely defective. Remedy: Check the following electrical connections before you contact your E+H service organisation: – Verify that the sensor signal cable connector is correctly plugged into the amplifier board → page 116, 118. – Remote version: Check sensor and transmitter terminal contacts No. 9 and 10 → page 30. Endress+Hauser 105 9 Trouble-shooting PROline Promass 83 PROFIBUS-DP/-PA Device status message Diagnosis message (Control system) Device status message (Display) No. Initial status Analog Input Block/ Totalizer Block Measured value Q/ Substatus/ alarm limit Cause/remedy Fluid Temperature Max. S 382 sensor failure BAD 0 x 10 no limits Cause: The temperature sensor on the measuring tube is likely defective. $ FLUIDTEMP. MAX. # 382 Remedy: Check the following electrical connections before you contact your E+H service organisation: – Verify that the sensor signal cable connector is correctly plugged into the amplifier board → page 116, 118. – Remote version: Check sensor and transmitter terminal contacts No. 9 and 10 → page 30. Carrier Temperature Min. S CARR. TEMP. MIN # 383 383 sensor failure $ BAD 0 x 10 no limits Cause: The temperature sensor on the carrier tube is probably defective. Remedy: Check the following electrical connections before you contact your E+H service organisation: – Verify that the sensor signal cable connector is correctly plugged into the amplifier board → page 116, 118 – Remote version: Check sensor and transmitter terminal contacts No. 11 and 12 → page 30. Carrier Temperature Max. S CARR. TEMP. MAX # 384 $ 384 sensor failure BAD 0 x 10 no limits Cause: The temperature sensor on the carrier tube is probably defective. Remedy: Check the following electrical connections before you contact your E+H service organisation: – Verify that the sensor signal cable connector is correctly plugged into the amplifier board → page 116, 118 – Remote version: Check sensor and transmitter terminal contacts No. 11 and 12 → page 30. 106 Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA Device status message Diagnosis message (Control system) Inlet Sensor Defekt 9 Trouble-shooting Device status message (Display) No. Initial status Analog Input Block/ Totalizer Block Measured value Q/ Substatus/ alarm limit Cause/remedy S 385 sensor failure BAD 0 x 10 no limits Cause: One of the measuring tube exciter coils (inlet or outlet) is likely defective. $ INL. SENS. DEF. # 385 Remedy: Check the following electrical connections before you contact your E+H service organisation: – Verify that the sensor signal cable connector is correctly plugged into the amplifier board → page 116, 118. – Remote version: Check sensor and transmitter terminal contacts No. 4, 5, 6 and 7 → page 30. Outlet Sensor Defekt S $ OUTL. SENS. DEF. # 386 386 sensor failure BAD 0 x 10 no limits Cause: One of the measuring tube exciter coils (inlet or outlet) is likely defective. Remedy: Check the following electrical connections before you contact your E+H service organisation: – Verify that the sensor signal cable connector is correctly plugged into the amplifier board → page 116, 118. – Remote version: Check sensor and transmitter terminal contacts No. 4, 5, 6 and 7 → page 30. Sensor Asymmetry Exceeded S $ SEN. ASY. EXCEED # 387 387 sensor failure BAD 0 x 10 no limits Cause: One of the measuring tube exciter coils (inlet or outlet) is likely defective. Remedy: Check the following electrical connections before you contact your E+H service organisation: – Verify that the sensor signal cable connector is correctly plugged into the amplifier board → page 116, 118. – Remote version: Check sensor and transmitter terminal contacts No. 4, 5, 6 and 7 → page 30. Endress+Hauser 107 9 Trouble-shooting PROline Promass 83 PROFIBUS-DP/-PA Device status message Diagnosis message (Control system) Device status message (Display) No. Initial status Analog Input Block/ Totalizer Block Measured value Q/ Substatus/ alarm limit Cause/remedy Amplifier failure S 388 389 390 device failure BAD 0x0F constant Cause: One of the measuring tube exciter coils (inlet or outlet) is probably defective. $ AMP. FAULT # 388 / 389 / 390 Remedy: Contact your E+H service organisation. New amplifier software loaded S SW.-UPDATE ACT. ! # 501 501 substitute set (Replacement value of the Failsafe status) UNCERTAIN 0x48 no limits Cause: New amplifier or communication (I/O module) software version is loaded. Currently no other functions are possible. Remedy: Wait until procedure is finished. The device will restart automatically. Up-/Download device data active S UP-/DOWNLO. ACT. ! # 502 502 substitute set (Replacement value of the Failsafe status) UNCERTAIN 0x48 no limits Cause: Up- or downloading the device data via configuration program. Currently no other functions are possible. Remedy: Wait until procedure is finished. Oscillation amplitude too low S UP-/DOWNLO. AKT. ! # 502 586 sensor failure BAD 0 x 10 no limit Cause: The fluid properties do not allow a continuation of the measurement. Causes: – Extremely high viscosity – Process fluid is very inhomogeneous (gas or solid content) Remedy: Change or improve process conditions. No oscillation possible P TUBE NOT OSC $ # 587 587 sensor failure BAD 0 x 10 no limit Cause: Extreme process conditions exist. The measuring system can therefore not be started. Remedy: Change or improve process conditions. 108 Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA 9 Trouble-shooting Device status message Diagnosis message (Control system) Device status message (Display) No. Initial status Analog Input Block/ Totalizer Block Measured value Q/ Substatus/ alarm limit Cause/remedy Gain reduction impossible P 588 sensor failure BAD 0x10 no limits Cause: Overdriving of the internal analog to digital converter. A continuation of the measurement is no longer possible! $ GAIN RED. IMPOS # 588 Causes: – Cavitation – Extreme pressure pulses – High gas flow velocity Remedy: Improve process conditions, e.g. by reducing the flow velocity. Positive zero return active S POSITIVE ZERO RETURN ! # 601 601 sensor conversion not accurate (measured value from sensor not accurate) UNCERTAIN 0 x 53 constant Cause: System error Positive zero return is activated Remedy: Switch off positive zero return • PROFIBUS (Commuwin II): Manufacturer-specific Transducer block → Device matrix (V8H3) • Local display: BASIC FUNCTIONS → SYSTEM PARAMETER → CONFIGURATION → POSITIVE ZERO RETURN (→ OFF) Simulation failsafe active S SIM. FAILSAFE ! # 691 691 substitute set UNCERTAIN 0x48...0x4B low/high constant Cause: System error Simulation of response to error is active Remedy: Switch off simulation • PROFIBUS (Commuwin II): Manufacturer-specific Transducer block → Service & Analysis (V4H2) • Local display: SUPERVISION → SYSTEM → OPERATION → SIM. FAILSAFE (→ OFF) Simulation measured value active S SIM. MEASURAND ! # 692 692 simulated value (manually defined value) UNCERTAIN 0x60...0x63 low/high constant Cause: System error Simulation is active Remedy: Switch off simulation • PROFIBUS (Commuwin II): Manufacturer-specific Transducer block→ Service & Analyse (V4H0) • Local display: SUPERVISION → SYSTEM → OPERATION → SIM. MEASURAND (→ OFF) Endress+Hauser 109 9 Trouble-shooting PROline Promass 83 PROFIBUS-DP/-PA Device status message Diagnosis message (Control system) Device status message (Display) No. Initial status Analog Input Block/ Totalizer Block Measured value Q/ Substatus/ alarm limit Cause/remedy Device test via FieldCheck active S DEV. TEST AKT. ! # 698 698 simulated value UNCERTAIN Cause: The measuring device is being checked on site via the test and simulation device. 0x60...0x63 low/high constant Remedy: Empty pipe detected P ! EMPTY PIPE # 700 700 Sensor conversion not accurate (sensor measured value not accurate) UNCERTAIN 0x53 constant Cause: The fluid density is outside the lower or upper limit value set for empty pipe detection. Causes: – Air in the measuring tube – Partly filled measuring tube Remedy: 1. Ensure that there is no gas content in the process liquid. 2. Adjust the lower or upper limit value of the empty pipe detection to the current process conditions. – PROFIBUS (Commuwin II): Manufacturer-specific Transducer block → Device matrix (V3H5) EPD LOW VALUE (V3H6) EPD HIGH VALUE – Local display: BASIC FUNCTIONS → PROCESS PARAMETER → EPD PARAMETER → EPD LOW VALUE or EPD HIGH VALUE Excitation too high P ! EXC. CURR. LIM # 701 701 non specific UNCERTAIN 0x40...0x43 low / high constant Cause: The maximum current value for the measuring tube exciter coils has been reached, since certain process fluid characteristics are extreme, e.g. high gas or solid content. The instrument continues to work correctly. Remedy: In particular with outgassing fluids and/or increased gas content, the following measures are recommended to increase system pressure: 1. Install the instrument at the outlet side of a pump. 2. Install the instrument at the lowest point of an ascending pipeline. 3. Install a flow restriction, e.g. reducer or orifice, downstream from the instrument. 110 Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA 9 Trouble-shooting Device status message Diagnosis message (Control system) Device status message (Display) No. Initial status Analog Input Block/ Totalizer Block Measured value Q/ Substatus/ alarm limit Cause/remedy Fluid inhomogenous P ! 702 non specific UNCERTAIN Cause: Frequency control is not stable, due to inhomogeneous process fluid, e.g. gas or solid content. FLUID INHOM. # 702 0x43 constant Remedy: In particular with outgassing fluids and/or increased gas content, the following measures are recommended to increase system pressure: 1. Install the instrument at the outlet side of a pump. 2. Install the instrument at the lowest point of an ascending pipeline. 3. Install a flow restriction, e.g. reducer or orifice, downstream from the instrument. Noise Limit Channel 0 P ! NOISE LIM. CH0 # 703 703 non specific UNCERTAIN 0x40...0x43 low / high constant Cause: Overdriving of the internal analog to digital converter. Causes: – Cavitation – Extreme pressure pulses – High gas flow velocity A continuation of the measurement is still possible! Remedy: Change or improve process conditions, e.g. by reducing the flow velocity. Noise Limit Channel 1 P ! NOISE LIM. CH1 # 704 704 non specific UNCERTAIN 0x40...0x43 low / high constant Cause: Overdriving of the internal analog to digital converter. Causes: – Cavitation – Extreme pressure pulses – High gas flow velocity A continuation of the measurement is still possible! Remedy: Change or improve process conditions, e.g. by reducing the flow velocity. Flow limit P $ FLOW LIM. # 705 705 non specific UNCERTAIN 0x42 high Cause: The mass flow is too high. The electronics measuring range will be exceeded. Remedy: Reduce flow Endress+Hauser 111 9 Trouble-shooting PROline Promass 83 PROFIBUS-DP/-PA Device status message Diagnosis message (Control system) Device status message (Display) No. Initial status Analog Input Block/ Totalizer Block Measured value Q/ Substatus/ alarm limit Cause/remedy Zeropoint adjustment failure P 731 non specific UNCERTAIN Cause: The zero point adjustment is not possible or has been cancelled. $ ADJ. ZERO FAIL # 731 0x43 constant Remedy: Make sure that zero point adjustment is carried out at “zero flow” only (v = 0 m/s) → page 89. No communication to amplifier – – device failure BAD 0x0F constant Cause: Communication error. No communication to the amplifier. Remedy: 1. Switch power supply off and then on again 2. Check, whether the electronics boards are correctly inserted in their holders, → page 116, 118 112 Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA 9.3 9 Trouble-shooting Process errors without message Symptoms Rectification Remark: You may have to change or correct certain settings in parameters in order to rectify the fault. The following parameters are described in detail in the “Description of device functions” manual. Measured value reading fluctuates even though flow is steady. 1. Check the fluid for presence of gas bubbles. 2. Increase the following values: – PROFIBUS (Commuwin II): Manufacturer-specific Transducer block → Device matrix → FLOW DAMPING (V8H3), Analog Input function block → RISING TIME (V1H8) – Local display: HOME → BASIC FUNCTIONS → SYSTEM PARAMETER → CONFIGURATION → FLOW DAMPING 3. Increase the value for the display damping: – PROFIBUS (Commuwin II): Manufacturer-specific Transducer block → Display functions → DISPLAY DAMPING (V3H1) – Local display: HOME → USER INTERFACE → OPERATION → BASIC CONFIGURATION → DISPLAY DAMPING Measured value reading shown on display, even though the fluid is at a standstill and the measuring tube is full. 1. Check the fluid for presence of gas bubbles. 2. Enter a value for the low flow cutoff or increase this value: – PROFIBUS (Commuwin II): Manufacturer-specific Transducer block → Device matrix → LOW FLOW CUTOFF ON-VALUE (V3H1) – Local display: BASIC FUNCTIONS → PROCESS PARAMETERS → CONFIGURATION → LOW-FLOW CUTOFF ON-VALUE The fault cannot be rectified or some other fault not described above has occurred. In these instances, please contact your E+H service organisation. The following options are available for tackling problems of this nature: Request the services of an E+H service technician If you contact our service organisation to have a service technician sent out, please be ready with the following information: – Brief description of the fault – Nameplate specifications (page 9 ff.): Order code and serial number Returning devices to E+H The procedures on page 8 must be carried out before you return a flowmeter requiring repair or calibration to Endress+Hauser. Always enclose a duly completed “Declaration of contamination” form with the flowmeter. You will find a preprinted “Declaration of contamination” form at the back of this manual. Replace transmitter electronics Components in the measuring electronics defective replacement → page 114 Endress+Hauser → order 113 9 Trouble-shooting PROline Promass 83 PROFIBUS-DP/-PA 9.4 Spare parts Chap. 9.1 contains a detailed trouble-shooting guide. The flowmeter, moreover, provides additional support in the form of continuous self-diagnosis and error messages. Fault rectification can entail replacing defective components with tested spare parts. The illustration below shows the available scope of spare parts. ! Note! You can order spare parts directly from your E+H service organisation by providing the serial number printed on the transmitter nameplate (s. page 9). Spare parts are shipped as sets comprising the following parts: • Spare part • Additional parts, small items (threaded fasteners, etc.) • Mounting instructions • Packaging 7 1 2 3 4 6 F06-83xPBxxx-03-06-06-xx-000 5 Fig. 38: Spare parts for Promass 83 transmitter (field and wall-mount housings) 1 2 3 4 5 6 7 114 Power unit board (85...260 V AC, 20...55 V AC, 16...62 V DC) Amplifier board I/O board type PROFIBUS (Com module) S-DAT (sensor data memory) T-DAT (transmitter data memory) Display module Field bus connectors comprising protective cap, connector, adapter piece PG 13.5/M20.5 (only for PROFIBUS-PA, Order no. 50098037). Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA 9.5 9 Trouble-shooting Removing and installing electronics boards Field housing: Installing / removing electronics boards (Fig. 39) # Warning! • Risk of electric shock. Exposed components carry dangerous voltages. Make sure that the power supply is switched off before you remove the cover of the electronics compartment. • Risk of damaging electronic components (ESD protection). Static electricity can damage electronic components or impair their operability. Use a workplace with a grounded working surface purposely built for electro-statically sensitive devices! • If you cannot guarantee that the dielectric strength of the device is maintained in the following steps, then an appropriate inspection must be carried out in accordance with the manufacturer’s specifications. 1. 2. 3. 4. 5. 6. Unscrew cover of the electronics compartment from the transmitter housing. Remove the local display (1) as follows: – Press in the latches (1.1) at the side and remove the display module. – Disconnect the ribbon cable (1.2) of the display module from the amplifier board. Loosen the screws on the electronics compartment cover (2) and remove the cover. Remove the power unit board (4) and I/O board (6): Insert a thin pin into the hole (3) provided for the purpose and pull the board clear of its holder. Remove amplifier board (5): – Disconnect the plug of the sensor signal cable (5.1) including S-DAT (5.3) from the board. – Gently disconnect the plug of the excitation current cable (5.2) from the board, i.e. without moving it back and forward. – Insert a thin pin into the hole (3) provided for the purpose and pull the board clear of its holder. Installation is the reverse of the removal procedure. "Use only Caution! original Endress+Hauser parts. Endress+Hauser 115 9 Trouble-shooting PROline Promass 83 PROFIBUS-DP/-PA 4 5 3 5.1 5.3 6 3 5.4 3 5.2 1.2 2 1.1 F06-83xPBxxx-03-06-06-xx-001 1 Fig. 39: Field housing: Removing and installing electronics boards 1 1.1 1.2 2 3 4 5 5.1 5.2 5.3 5.4 6 116 Local display Latch Ribbon cable (display module) Screws of electronics compartment cover Aperture for installing/removing boards Power unit board Amplifier board Signal cable (sensor) Excitation current cable (sensor) S-DAT (sensor data memory) T-DAT (transmitter data memory) I/O board (Type PROFIBUS-DP/-PA) Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA 9 Trouble-shooting Wall-mount housing: Installing and removing electronics boards (Fig. 40) # Warning! • Risk of electric shock. Exposed components carry dangerous voltages. Make sure that the power supply is switched off before you remove the cover of the electronics compartment. • Risk of damaging electronic components (ESD protection). Static electricity can damage electronic components or impair their operability. Use a workplace with a grounded working surface, purposely built for electrostatically sensitive devices! 1. 2. 3. 4. 5. 6. Remove the screws and open the hinged cover (1) of the housing. Remove the screws securing the electronics module (2). Then push up electronics module and pull it as far as possible out of the wall-mount housing. Disconnect the following cable plugs from the amplifier board (7): – Sensor signal cable plug (7.1) including S-DAT (7.3) – Excitation current cable plug (7.2). Gently disconnect the plug, i.e. without moving it back and forward. – Ribbon cable plug (3) of the display module Remove the cover (4) from the electronics compartment by loosening the screws. Expansion of boards (6, 7, 8): Insert a thin pin into the hole (5) provided for the purpose and pull the board clear of its holder. Installation is the reverse of the removal procedure. "Use only Caution! original Endress+Hauser parts. Endress+Hauser 117 9 Trouble-shooting PROline Promass 83 PROFIBUS-DP/-PA 1 2 6 4 3 7 5 7.1 8 5 7.3 5 7.4 7.2 F06-83xPBxxx-03-03-06-xx-000 3 Fig. 40: Wall-mount housing: Removing and installing electronics boards 1 2 3 4 5 6 7 7.1 7.2 7.3 7.4 8 118 Housing cover Electronics module Ribbon cable (display module) Screws of electronics compartment cover Aperture for installing/removing boards Power unit board Amplifier board Signal cable (sensor) Excitation current cable (sensor) S-DAT (sensor data memory) T-DAT (transmitter data memory) I/O board (Type PROFIBUS-DP/-PA) Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA 9.6 # 9 Trouble-shooting Replacing the device fuse Warning! Risk of electric shock. Exposed components carry dangerous voltages. Make sure that the power supply is switched off before you remove the cover of the electronics compartment. The main fuse is on the power unit board (Fig. 41). The procedure for replacing the fuse is as follows: 1. 2. 3. Switch off power supply. Remove the power unit board → page 115, 117 Remove cap (1) and replace the device fuse (2). Use only fuses of the following type: – Power supply 20...55 V AC / 16...62 V DC → 2.0 A slow-blow / 250 V; 5.2 x 20 mm – Power supply 85...260 V AC → 0.8 A slow-blow / 250 V; 5.2 x 20 mm – Ex-rated devices → see the Ex documentation. 4. Assembly is the reverse of the disassembly procedure. F06-xxxxxxxx-03-xx-06-xx-000 "Use only Caution! original Endress+Hauser parts. Fig. 41: 1 2 Endress+Hauser Replacing the device fuse on the power unit board Protective cap Device fuse 119 9 Trouble-shooting PROline Promass 83 PROFIBUS-DP/-PA 9.7 Software history Software version / date Changes to software Changes to documentation V 1.02.00 / 07.2001 Original software – V 1.02.01 / 11.2001 Software adaptation – V 1.02.02 / 04.2002 Software adaptation Promass H v 1.04.xx / 08.2002 Software expansion Promass E V 1.05.xx / 03.2003 Software adaptation − V 1.06.xx / 10.2003 Software expansion: • Language groups • Adjustments to FieldCheck and Simubox New functionalities: • Operation hours counter • Intensity of background illumination adjustable • Counter for access code • Upload /Download with ToF Tool-FieldTool Package Can be operated via service protocol: • ToF Tool-FieldTool package – vailid as of software version 1.03.00 (the latest SW version can be downloaded under: www.tof-fieldtool.endress.com Amplifier I/O board, communication module (inputs/outputs) V 1.01.00 / 07.2001 Original software – V 2.00.01 / 03.2002 Software expansion: • New error messages: 061, 121, 501 • Expansion of the control variables during the cyclic data exchange Control variables (Measuring mode): – 0 → 8: Unidirectional – 0 → 9: Bidirectional • The communication software can be updated via the service protocol V 2.01.00 / 09.2002 Software expansion: • Support for 2-point density calibration • “Measuring mode” function can be operated via the local display • Data length of advanced diagnostics adapted in cyclic data exchange Note for replacing device: From this software version onwards, a new device data base (GSD) must be used when replacing the device. V 2.02.xx / 12.2002 120 Software adaptation Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA Endress+Hauser 9 Trouble-shooting Software version / date Changes to software Changes to documentation V 2.03.xx / 10.2002 Software expansion: • New error messages • Support for compatibility with PROFIBUS forerunner model Promass 63 with profile version 2.0 • SIL2 supported • The totalizer values are also updated without integration in cyclic data exchange • Functions of measured value data (software version 1.06.xx and higher) PROFIBUS operation via: Commuwin II, version 2.08-1 and higher (update C) 121 9 Trouble-shooting 122 PROline Promass 83 PROFIBUS-DP/-PA Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA 10 Technical data 10 Technical data 10.1 Technical data at a glance 10.1.1 Applications The measuring device is for mass flow and volume flow measurement of liquids and gases in sealed piping systems. Application examples: • • • • • • Chocolate, condensed milk, liquid sugar Oils, fats Acids, alkalis, lacquers, paints, solvents and cleaning agents Pharmaceuticals, catalysts, inhibitors Suspensions Gases, liquefied gases, etc. 10.1.2 Function and system design Measuring principle Mass flow measurement by the Coriolis principle Measuring system The measuring system consists of a transmitter and a sensor: • Promass 83 transmitter • Promass F, M, E, A, H or I sensor Two versions are available: • Compact version: transmitter and sensor form a single mechanical unit. • Remote version: transmitter and sensor are installed separately. 10.1.3 Input Measured variable • Mass flow (proportional to the phase difference between two sensors mounted on the measuring tube to register a phase shift in the oscillation) • Fluid density (proportional to resonance frequency of the measuring tube) • Fluid temperature (measured with temperature sensors) Measuring range Measuring ranges for liquids (Promass F, M, E): DN Range of full scale values (liquids) m· min ( F) ... m· max ( F) 8 15 25 40 50 80 * 100 ** 150 ** 0...2000 kg/h 0...6500 kg/h 0...18000 kg/h 0...45000 kg/h 0...70000 kg/h 0...180000 kg/h 0...350000 kg/h 0...800000 kg/h * Promass F, M only ** Promass F only Endress+Hauser 123 10 Technical data PROline Promass 83 PROFIBUS-DP/-PA Measuring ranges for liquids (Promass A): DN Range for full scale values (liquids) m· ... m· min ( F ) max ( F ) 0...20 kg/h 0...100 kg/h 0...450 kg/h 1 2 4 Measuring ranges for liquids (Promass H, I): DN Range for full scale values (liquids) ... m· m· min ( F ) 8 15 15 * 25 25 * 40 40 * 50 max ( F ) 0...2000 kg/h 0...6500 kg/h 0...18000 kg/h 0...18000 kg/h 0...45000 kg/h 0...45000 kg/h 0...70000 kg/h 0...70000 kg/h * DN 15, 25, 40 “FB” = Full bore version of Promass I Measuring ranges for gases (except Promass H): The full scale values depend on the density of the gas. Use the formula below to calculate the full scale values: ρ( G ) m· max ( G ) = m· max ( F ) ⋅ --------------------------3 x [ kg ⁄ m ] m· max (G) = Max. full scale value for gas [kg/h] m· max (F) = Max. full scale value for liquid [kg/h] ρ (G) = Gas density in [kg/m3] at operating conditions x = 160 (Promass F DN 8...100, M, I); x = 250 (Promass F DN 150); x=225 (Promass E); x = 32 (Promass A) In doing so m· max (G) will never exceed m· max (F) . Calculation example for gas: • Sensor type: Promass F, DN 50 • Gas: air with a density of 60.3 kg/m3 (at 20 °C and 50 bar) • Measuring range: 70000 kg/h • x = 160 (for Promass F DN 50) Max. possible full scale value: m· max ( F ) ⋅ ρ (G) 70000 kg/h ⋅ 60,3 kg/h · m max ( G ) = --------------------------------- = --------------------------------------------------------- = 26400 kg ⁄ h 3 3 x kg/m 160 kg/m Recommended measuring ranges: See information on page 131 (“Limiting flow”) Operable flow range 124 Over 1000 : 1. Flows above the preset full scale value do not overload the amplifier, i.e. the totalized flow values are registered correctly. Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA 10.1.4 10 Technical data Output variables PROFIBUS Output signal PROFIBUS-DP/-PA interface: PROFIBUS-DP/-PA in accordance with EN 50170 Volume 2, IEC 61158-2 (MBP), Profile Version 3.0, galvanically insulated Signal on alarm PROFIBUS-DP/-PA interface: Status and alarm messages in accordance with PROFIBUS-PA Profile Version 3.0 Current consumption 11 mA Permissible feed voltage 9...32 V, not intrinsically safe FDE (Fault Disconnection Electronic) 0 mA Data transfer rate PROFIBUS-PA: Supported baud rate = 31.25 kBaud PROFIBUS-DP: Supported baud rate = 9.6 kBaud...12 MBaud Signal coding PROFIBUS-PA: Manchester II PROFIBUS-DP: NRZ code 10.1.5 Power supply Electrical connections s. page 25 ff. Supply voltage 85...260 V AC, 45...65 Hz 20...55 V AC, 45...65 Hz 16...62 V DC Potential equalisation No measures necessary Cable entries Power supply and signal cables (inputs/outputs): • Cable entry M20 x 1.5 (8...12 mm) • Threads for cable entries, PG 13.5 (5...15 mm), 1/2" NPT, G 1/2" Connecting cable for remote version: • Cable entry M20 x 1.5 (8...12 mm) • Threads for cable entries, PG 13.5 (5...15 mm), 1/2" NPT, G 1/2" Cable specifications (remote version) • Remote version → page 30 • PROFIBUS → page 25 Power consumption AC: <15 VA (incl. sensor) DC: <15 W (incl. sensor) Switch-on current: • max. 13.5 A (< 50 ms) at 24 V DC • max. 3 A (< 5 ms) at 260 V AC Power supply failure Endress+Hauser Lasting min. 1 power cycle: • EEPROM or T-DAT saves measuring system data if power supply fails. • S-DAT = exchangeable data storage chip which stores the identification data of the sensor: nominal diameter, serial number, calibration factor, zero point, etc. 125 10 Technical data PROline Promass 83 PROFIBUS-DP/-PA 10.1.6 Measuring accuracy Reference conditions Error limits following ISO/DIS 11631: • 20...30 °C; 2...4 bar • Calibration systems as per national norms • Zero point calibrated under operating conditions • Field density calibrated (or special density calibration) Max. Measured error The following values refer to the pulse/frequency output. Measured error at the current output is typically ±5 µA. Mass flow (liquid) Promass F, M, A: ±0.10% ± [(zero point stability / measured value) x 100]% o.r. Promass E: ±0.30% ± [(zero point stability / measured value) x 100]% o.r. Promass H, I: ±0.15% ± [(zero point stability / measured value) x 100]% o.r. Mass flow (gas) Promass F: Promass M, A, I: Promass E: ±0.35% ± [(zero point stability / measured value) x 100]% o.r. ±0.50% ± [(zero point stability / measured value) x 100]% o.r. ±0.75% ± [(zero point stability / measured value) x 100]% o.r. Volume flow (liquid) Promass F: ±0.15% ± [(zero point stability / measured value) x 100]% o.r. Promass M, A: ±0.25% ± [(zero point stability / measured value) x 100]% o.r. Promass E: ±0.45% ± [(zero point stability / measured value) x 100]% o.r. Promass H, I: ±0.50% ± [(zero point stability / measured value) x 100]% o.r. o.r. = of reading Zero point stability (Promass F, M, E): DN Max. full scale value [kg/h] or [l/h] Zero point stability Zero point stability Zero point stability Zero point stability Promass F Promass F Promass M Promass E (high-temperature [kg/h] or [l/h] [kg/h] or [l/h] [kg/h] or [l/h] version) [kg/h] or [l/h] 8 2000 0.100 – 0.100 0.200 15 6500 0.325 – 0.325 0.650 25 18000 0.90 1.80 0.90 1.80 40 45000 2.25 – 2.25 4.50 50 70000 3.50 7.00 3.50 7.00 80 180000 9.00 18.00 9.00 – 100 350000 14.00 – – – 150 800000 32.00 – – – Zero point stability (Promass A): DN 126 Maximum full scale value [kg/h] or [l/h] Zero point stability [kg/h] or [l/h] 1 20 0.0010 2 100 0.0050 4 450 0.0225 Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA 10 Technical data Zero point stability (Promass H, I): DN Maximum full scale value [kg/h] or [l/h] Zero point stability Promass H [kg/h] or [l/h] Zero point stability Promass I [kg/h] or [l/h] 8 2000 0.20 0.20 15 6500 0.65 0.65 15 * 18000 – 1.8 25 18000 1.8 1.8 25 * 45000 – 4.5 40 45000 4.5 4.5 40 * 70000 – 7.0 50 70000 7.0 7.0 F06-83xxxxxx-05-xx-xx-xx-000 * DN 15, 25, 40 “FB” = Full bore versions of Promass I Fig. 42: Max. measured error in % from measured value (example: Promass 83 F / DN 25) Calculation example (mass flow, liquid): Given: Promass 83 F / DN 25, flow = 8000 kg/h Max. measured error: ±0.10% ± [(zero point stability / measured value) x 100]% o.r. 0,9 kg/h Max. measured error→ ±0.10% ± --------------------------- ⋅ 100 % = ±0.111% 8000 kg/h Endress+Hauser 127 10 Technical data PROline Promass 83 PROFIBUS-DP/-PA Density (liquid) • After field density calibration or under reference conditions: Promass F: ±0.0005 g/cc Promass M, E, A, H: ±0.0010 g/cc Promass I: ±0.0020 g/cc • Special density calibration (optional), not for high-temperature version. Calibration range = 0.8...1.8 g/cc, 5...80 °C: Promass F: ±0.001 g/cc Promass M, A, H: ±0.002 g/cc Promass I: ±0.004 g/cc • Standard calibration: Promass F: ±0.01 g/cc Promass M, E, A, H, I: ±0.02 g/cc Temperature ±0.5 °C ±0.005 x T (T = fluid temperature in °C) Repeatability Flow measurement • Mass flow (liquid): Promass F,M,A,H,I: ±0.05% ± [1/2 x (zero point stability / measured value) x100]%o.r. Promass E: ±0.15% ± [1/2 x (zero point stability / measured value) x 100]% o.r. • Mass flow (gas): Promass F, M, A, I: ±0.25% ± [1/2 x (zero point stability / measured value) x 100]% o.r. Promass E: ±0.35% ± [1/2 x (zero point stability / measured value) x 100]% o.r. • Volume flow (liquid): Promass F: ±0.05% ± [1/2 x (zero point stability / measured value) x 100]% o.r. Promass M, A: ±0.10% ± [1/2 x (zero point stability / measured value) x 100]% o.r. Promass E: ±0.25% ± [1/2 x (zero point stability / measured value) x 100]% o.r. Promass H, I: ±0.20% ± [1/2 x (zero point stability / measured value) x 100]% o.r. o.r. = of reading Zero point stability: see “Max. measured error” Calculation example (mass flow, liquid): Given: Promass 83 F / DN 25, flow = 8000 kg/h Repeatability: ±0.05% ± [1/2 x (zero point stability / measured value) x 100]% o.r. 0,9 kg/h Repeatability → ±0.05% ± 1/2 ⋅ --------------------------- ⋅ 100 % = ±0.0556% 8000 kg/h Density measurement (liquid) Promass F: ±0.00025 g/cc (1 g/cc = 1 kg/l) Promass M, H, E, A: ±0.0005 g/cc Promass I: ±0.001 g/cc Temperature measurement ±0.25 °C ±0.0025 x T (T = Fluid temperature in °C) Fluid temperature influence 128 When there is a difference between the temperature for zero point adjustment and the process temperature, the typical measured error of the Promass sensor is ±0.0002% of the full scale value / °C. The typical measured error of the Promass E sensor is ±0.0003% of the full scale value / °C. Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA Fluid pressure influence 10 Technical data The tables below show the effect on accuracy of mass flow due to a difference between calibration pressure and process pressure. Promass F, M: DN Promass F/ Promass F (high-temperature) % o.r. / bar Promass M % o.r. / bar Promass M / (high pressure) % o.r. / bar 8 No influence 0.009 0.006 15 No influence 0.008 0.005 25 No influence 0.009 0.003 40 –0.003 0.005 – 50 –0.008 No influence – 80 –0.009 No influence – 100 –0.012 – – 150 –0.009 – – o.r. = of reading Promass H, I: DN Promass H % o.r. / bar Promass I % o.r. / bar 8 –0.017 0.006 15 –0.021 0.004 – 0.006 –0.013 0.006 – No influence –0.018 No influence – 0.006 –0.020 0.006 15 1) 25 25 1) 40 40 1) 50 1) DN 15, 25, 40 “FB” = Full bore versions of Promass I Promass E: With nominal diameters DN 8...40, the effect on accuracy of mass flow due to a difference between calibration pressure and process pressure can be neglected. With DN 50 the influence is –0.009% o.r. / bar (o.r. = of reading) Promass A: A difference between calibration pressure and process pressure has no effect on measuring accuracy. Endress+Hauser 129 10 Technical data PROline Promass 83 PROFIBUS-DP/-PA 10.1.7 Operating conditions Installation conditions Installation instructions s. page 14 ff. Inlet and outlet runs There are no installation requirements regarding inlet and outlet runs. Length of connecting cable Max. 20 meters (remote version) System pressure s. page 15 Ambient conditions Ambient temperature Standard: –20...+60 °C (sensor, transmitter) Optional: –40...+60 °C (sensor, transmitter) Note! • Install the device at a shady location. Avoid direct sunlight, particularly in warm climatic regions. • At ambient temperatures below –20 °C the readability of the display may be impaired. Storage temperature –40...+80 °C (preferably +20 °C) Degree of protection Standard: IP 67 (NEMA 4X) for transmitter and sensor Shock resistance According to IEC 68-2-31 Vibration resistance Acceleration up to 1 g, 10...150 Hz, following IEC 68-2-6 CIP-cleanable yes SIP-cleanable yes Electromagnetic compatibility (EMC) To EN 61326/A1 and NAMUR recommendation NE 21 Process conditions Medium temperature range Sensor: • Promass F, A, H: –50...+200 °C • Promass F: −50...+350 °C (high-temperature version) • Promass M, I: –50...+150 °C • Promass E: –40...+125 °C Seals: • Promass F, E, H, I: no internal seals • Promass M: Viton –15...200 °C; EPDM –40...+160 °C; Silicone –60...+200 °C; Kalrez –20...+275 °C; FEP sheathed (not for gas applications): –60...+200 °C • Promass A (only for mounting sets with threaded connections): Viton –15...+200 °C; EPDM –40...+160 °C; Silicone –60...+200 °C; Kalrez –20...+275 °C 130 Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA Limiting medium pressure range (nominal pressure) 10 Technical data The material load curves (pressure-temperature diagrams) for the process connections are to be found in the following documents: • • • • Technical Information Promass 80/83 F, M (TI 053D/06/en) Technical Information Promass 80/83 E (TI 061D/06/en) Technical Information Promass 80/83 A (TI 054D/06/en) Technical Information Promass 80/83 H, I (TI 052D/06/en) Pressure ranges of secondary containment: • Promass F: DN 8...50: 40 bar or 600 psi; DN 80: 25 bar or 375 psi; DN 100...150: 16 bar or 250 psi • Promass M: 100 bar or 1500 psi • Promass E: No secondary containment • Promass A: 25 bar or 375 psi • Promass H: DN 8...15: 25 bar or 375 psi; DN 25...50: 16 bar or 250 psi • Promass I: 40 bar or 600 psi Flow limit See information on page 123 ff. (“Measuring range”) Select nominal diameter by optimising between required flow range and permissible pressure loss. See page 123 for a list of max. possible full scale values. • The minimum recommended full scale value is approx. 1/20 of the max. full scale value. • In most applications, 20...50% of the maximum full scale value can be considered ideal. • Select a lower full scale value for abrasive substances such as fluids with entrained solids (flow velocity <1 m/s). • For gas measurement the following rules apply: – Flow velocity in the measuring tubes should not be more than half the sonic velocity (0.5 Mach). – The maximum mass flow depends on the density of the gas (see formula on page 124) Endress+Hauser 131 10 Technical data Pressure loss PROline Promass 83 PROFIBUS-DP/-PA Pressure loss depends on the properties of the fluid and on its flow rate. The following formulas can be used to approximately calculate the pressure loss: Pressure loss formulae for Promass F, M and E Reynolds number 2 ⋅ m· Re = --------------------------π⋅d⋅υ⋅ρ Re ≥ 2300 1) ∆p = K ⋅ υ Re < 2300 ∆p = Pressure loss [mbar] υ = Kinematic viscosity [m2/s] m· = mass flow [kg/s] 1) 0,25 1,85 – 0,86 ⋅ m· ⋅ρ 0,25 · 2 K2 ⋅ υ ⋅m ∆ p = K1 ⋅ υ ⋅ m· + ------------------------------------ρ ρ = Fluid density [kg/m3] d = inside diameter of measuring tubes [m] K...K2 = constants (depending on nominal diameter) To calculate the pressure loss for gases, always use the formula for Re ≥ 2300 . Pressure loss formulae for Promass A, H and I Reynolds number Re ≥ 2300 1) Re < 2300 ∆p = Pressure loss [mbar] υ = Kinematic viscosity [m2/s] m· = mass flow [kg/s] 1) 132 4 ⋅ m· Re = --------------------------π⋅d⋅υ⋅ρ ∆p = K ⋅ υ 0,25 ·2 1,75 – 0,75 K3 ⋅ m ⋅ m· ⋅ρ + -------------------ρ 2 K3 ⋅ m· ∆ p = K1 ⋅ υ ⋅ m· + -------------------ρ ρ = Fluid density [kg/m3] d = inside diameter of measuring tubes [m] K...K3 = constants (depending on nominal diameter) To calculate the pressure loss for gases, always use the formula for Re ≥ 2300 . Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA 10 Technical data Pressure loss coefficients for Promass F DN d [m] K 9.60 ⋅ 10 K2 5.35 ⋅ 10 15 8.30 ⋅ 10–3 5.80 ⋅ 106 1.90 ⋅ 107 10.60 ⋅ 105 25 12.00 ⋅ 10–3 1.90 ⋅ 106 6.40 ⋅ 106 4.50 ⋅ 105 40 17.60 ⋅ 10–3 3.50 ⋅ 105 1.30 ⋅ 106 1.30 ⋅ 105 50 26.00 ⋅ 10–3 7.00 ⋅ 104 5.00 ⋅ 105 1.40 ⋅ 104 80 40.50 ⋅ 10–3 1.10 ⋅ 104 7.71 ⋅ 104 1.42 ⋅ 104 100 51.20 ⋅ 10–3 3.54 ⋅ 103 3.54 ⋅ 104 5.40 ⋅ 103 150 68.90 ⋅ 10–3 1.36 ⋅ 103 2.04 ⋅ 104 6.46 ⋅ 102 7 7 1.90 ⋅ 107 F06-8xFxxxxx-05-xx-xx-xx-000 5.70 ⋅ 10 K1 8 –3 Fig. 43: Endress+Hauser Pressure loss diagram for water 133 10 Technical data PROline Promass 83 PROFIBUS-DP/-PA Pressure loss coefficients for Promass M DN d [m] K 5.2 ⋅ 10 K1 5.53 ⋅ 10 15 8.55 ⋅ 10–3 5.3 ⋅ 106 1.7 ⋅ 107 9.7 ⋅ 105 25 11.38 ⋅ 10–3 1.7 ⋅ 106 5.8 ⋅ 106 4.1 ⋅ 105 40 17.07 ⋅ 10–3 3.2 ⋅ 105 1.2 ⋅ 106 1.2 ⋅ 105 50 25.60 ⋅ 10–3 6.4 ⋅ 104 4.5 ⋅ 105 1.3 ⋅ 104 80 38.46 ⋅ 10–3 1.4 ⋅ 104 8.2 ⋅ 104 3.7 ⋅ 103 7 8.6 ⋅ 10 K2 8 –3 7 1.7 ⋅ 107 High pressure version 4.93 ⋅ 10–3 6.0 ⋅ 107 1.4 ⋅ 108 2.8 ⋅ 107 15 7.75 ⋅ 10–3 8.0 ⋅ 106 2.5 ⋅ 107 1.4 ⋅ 106 25 10.20 ⋅ 10–3 2.7 ⋅ 106 8.9 ⋅ 106 6.3 ⋅ 105 F06-8xMxxxxx-05-xx-xx-xx-000 8 Fig. 44: Pressure loss diagram for water 1 2 134 Promass M Promass M (high pressure version) Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA 10 Technical data Pressure loss coefficient for Promass E DN d [m] 10–3 K 7.91 ⋅ K2 107 2.10 ⋅ 107 8 5.35 ⋅ 15 8.30 ⋅ 10–3 7.62 ⋅ 106 1.73 ⋅ 107 2.13 ⋅ 106 25 12.00 ⋅ 10–3 1.89 ⋅ 106 4.66 ⋅ 106 6.11 ⋅ 105 40 17.60 ⋅ 10–3 4.42 ⋅ 105 1.35 ⋅ 106 1.38 ⋅ 105 50 26.00 ⋅ 10–3 8.54 ⋅ 104 4.02 ⋅ 105 2.31 ⋅ 104 F06-4xExxxxx-05-xx-xx-xx-009 5.70 ⋅ K1 107 Fig. 45: Endress+Hauser Pressure loss diagram for water 135 10 Technical data PROline Promass 83 PROFIBUS-DP/-PA Pressure loss coefficients for Promass A DN d [m] K 1.2 ⋅ K1 1.10 ⋅ 2 1.80 ⋅ 10–3 1.6 ⋅ 1010 2.4 ⋅ 1010 0 4 3.50 ⋅ 10–3 9.4 ⋅ 108 2.3 ⋅ 109 0 1011 1.3 ⋅ K3 1 10–3 1011 0 High pressure version 1.40 ⋅ 10–3 5.4 ⋅ 1010 6.6 ⋅ 1010 0 4 3.00 ⋅ 10–3 2.0 ⋅ 109 4.3 ⋅ 109 0 F06-8xAxxxxx-05-xx-xx-xx-000 2 Fig. 46: Pressure loss diagram for water 1 2 136 Standard version High pressure version Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA 10 Technical data Pressure loss coefficient for Promass H DN d [m] K 8.04 ⋅ 10 K1 K3 8 8.51 ⋅ 10 15 12.00 ⋅ 10–3 1.81 ⋅ 106 9.99 ⋅ 106 1.87 ⋅ 105 25 17.60 ⋅ 10–3 3.67 ⋅ 105 2.76 ⋅ 106 4.99 ⋅ 104 40 25.50 ⋅ 10–3 8.75 ⋅ 104 8.67 ⋅ 105 1.22 ⋅ 104 50 40.5 ⋅ 10–3 1.35 ⋅ 104 1.72 ⋅ 105 1.20 ⋅ 103 –3 3.28 ⋅ 10 6 7 1.15 ⋅ 106 Pressure loss data includes interface between measuring tube and piping [mbar] 1000 DN 8 DN 15 DN 25 DN 40 DN 50 100 10 0.1 0.01 Fig. 47: Endress+Hauser 0.1 1 10 100 [t/h] F06-8xHxxxxx-05-xx-xx-xx-001 1 Pressure loss diagram for water 137 10 Technical data PROline Promass 83 PROFIBUS-DP/-PA Pressure loss coefficients for Promass I DN d [m] K 8.1 ⋅ 10 K1 8.55 ⋅ 10 15 11.38 ⋅ 10–3 2.3 ⋅ 106 1.3 ⋅ 107 23.33 ⋅ 104 15 1) 17.07 ⋅ 10–3 4.1 ⋅ 105 3.3 ⋅ 106 0.01 ⋅ 104 25 17.07 ⋅ 10–3 4.1 ⋅ 105 3.3 ⋅ 106 5.89 ⋅ 104 25 1) 25.60 ⋅ 10–3 7.8 ⋅ 104 8.5 ⋅ 105 0.11 ⋅ 104 40 25.60 ⋅ 10–3 7.8 ⋅ 104 8.5 ⋅ 105 1.19 ⋅ 104 40 1) 35.62 ⋅ 10–3 1.3 ⋅ 104 2.0 ⋅ 105 0.08 ⋅ 104 50 35.62 ⋅ 10–3 1.3 ⋅ 104 2.0 ⋅ 105 0.25 ⋅ 104 6 3.9 ⋅ 10 K3 8 –3 7 129.95 ⋅ 104 F06-8xIxxxxx-05-xx-xx-xx-000 Pressure loss data including measuring tube / piping transition 1) DN 15, 25, 40 “FB” = Full bore versions of Promass I Fig. 48: Pressure loss diagram for water 1 2 138 Standard versions Full bore versions (*) Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA 10.1.8 10 Technical data Mechanical construction Design / dimensions s. page 144 ff. Weight • Compact version: see table below • Remote version: – Sensor: see table below – Wall-mount housing: 5 kg Promass F / DN Compact version in [kg] High-temperature compact version in [kg] Remote version in [kg] High-temperature remote version in [kg] Promass M / DN 8 15 25 40 50 80 100 150 11.0 12.0 14.0 19.0 30.0 55.0 96.0 154.0 – – 14.7 – 30.7 55.7 – – 9.0 10.0 12.0 17.0 28.0 53.0 94.0 152.0 – – 13.5 – 29.5 54.5 – – 8 15 25 40 50 80 Compact version in [kg] 11.0 12.0 15.0 24.0 41.0 67.0 Remote version in [kg] 9.0 10.0 13.0 22.0 39.0 65.0 Promass E / DN 8 15 25 40 50 Compact version in [kg] 8.0 8.0 10.0 15.0 22.0 Remote version in [kg] 6.0 6.0 8.0 13.0 20.0 Promass A / DN 1 2 4 Compact version in [kg] 10.0 11.0 15.0 Remote version in [kg] 8.0 9.0 13.0 Promass H / DN 8 15 25 40 50 Compact version in [kg] 12.0 13.0 19.0 36.0 69.0 Remote version in [kg] 10.0 11.0 17.0 34.0 67.0 8 15 15 1) 25 25 1) 40 40 1) 50 Compact version in [kg] 12.0 15.0 20.0 20.0 41.0 41.0 67.0 67.0 Remote version in [kg] 10.0 13.0 18.0 18.0 39.0 39.0 65.0 65.0 Promass I / DN 1) DN 15, 25, 40 “FB” = Full bore versions of Promass I – All values (weight) refer to devices with EN/DIN PN 40 flanges. Materials Transmitter housing: • Compact housing: stainless steel 1.4301/304 • Compact housing: powder coated die-cast aluminium • Wall-mount housing: powder coated die-cast aluminium • Remote field housing: powder-coated die-cast aluminium Sensor housing / containment: • Promass F: acid- and alkali-resistant outer surface DN 8...50: stainless steel 1.4301/304 DN 80...150: stainless steel 1.4301/304 and 1.4308/304L • Promass M: acid- and alkali-resistant outer surface – DN 8...50: steel, chemically nickel-plated – DN 80: stainless steel • Promass E, A, H, I: acid- and alkali-resistant outer surface; stainless steel 1.4301/304 Endress+Hauser 139 10 Technical data PROline Promass 83 PROFIBUS-DP/-PA Connection housing, sensor (remote version): • Stainless steel 1.4301/304 (standard version) • Powder coated die-cast aluminium (high-temperature version and version for heating) Process connections, Promass F: • Flanges EN 1092-1 (DIN 2501) / ANSI B16.5 / JIS B2238 → stainless steel 1.4404/316L • Flanges EN 1092-1 (DIN 2501) / ANSI B16.5 / JIS B2238 → Alloy C-22 2.4602/N 06022 • Flange DIN 11864-2 Form A (flat flange) → stainless steel 1.4404/316L • Hygienic coupling DIN 11851 / SMS 1145 → stainless steel 1.4404/316L • Couplings ISO 2853 / DIN 11864-1 → stainless steel 1.4404/316L • Tri-Clamp → stainless steel 1.4404/316L Process connections, Promass F: (high-temperature version): • Flanges EN 1092-1 (DIN 2501) / ANSI B16.5 / JIS B2238 → stainless steel 1.4404/316L • Flanges EN 1092-1 (DIN 2501) / ANSI B16.5 / JIS B2238 → Alloy C-22 2.4602 (N 06022) Process connections, Promass M: • Flanges EN 1092-1 (DIN 2501) / ANSI B16.5 / JIS B2238 → stainless steel 1.4404/316L, titanium grade 2 • Flange DIN 11864-2 Form A (flat flange) → stainless steel 1.4404/316L • PVDF connection to DIN / ANSI / JIS • Hygienic coupling DIN 11851 / SMS 1145 → stainless steel 1.4404/316L • Couplings ISO 2853 / DIN 11864-1 → stainless steel 1.4404/316L • Tri-Clamp → stainless steel 1.4404/316L Process connections, Promass M (high pressure version): • Connector → stainless steel 1.4404/316L • Couplings → stainless steel 1.4401/316 Process connections, Promass E: • Flanges EN 1092-1 (DIN 2501) / ANSI B16.5 / JIS B2238 → Stainless steel 1.4404/316L • Flange DIN 11864-2 Form A (flat flange) → Stainless steel 1.4404/316L • VCO connection → Stainless steel 1.4404/316L • Hygienic coupling DIN 11851 / SMS 1145 → Stainless steel 1.4404/316L • Couplings ISO 2853 / DIN 11864-1 → Stainless steel 1.4404/316L • Tri-Clamp → Stainless steel 1.4404/316L Process connections, Promass A: • Mounting set for flanges EN 1092-1 (DIN 2501) / ANSI B16.5 / JIS B2238 → stainless steel 1.4539/904L, Alloy C-22 2.4602/N 06022. Loose flanges → stainless steel 1.4404/316L • VCO coupling → stainless steel 1.4539/904L, Alloy C-22 2.4602/N 06022 • Tri-Clamp (1/2") → stainless steel 1.4539/904L • Mounting set for SWAGELOK (1/4", 1/8") → stainless steel 1.4401/316 • Mounting set for NPT-F (1/4") → stainless steel 1.4539/904L, Alloy C-22 2.4602/N 06022 Process connections, Promass H: • Flanges EN 1092-1 (DIN 2501) / ANSI B16.5 / JIS B2238 → stainless steel 1.4301/304, parts in contact with medium: zirconium 702 140 Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA 10 Technical data Process connections, Promass I: • Flanges EN 1092-1 (DIN 2501) / ANSI B16.5 / JIS B2238 → stainless steel 1.4301/304, parts in contact with medium: titanium grade 9 • Flange DIN 11864-2 Form A (flat flange) → titanium grade 2 • Hygienic coupling DIN 11851 / SMS 1145 → titanium grade 2 • Couplings ISO 2853 / DIN 11864-1 → titanium grade 2 • Tri-Clamp → titanium grade 2 Measuring tube(s): • Promass F: – DN 8...100: stainless steel 1.4539 (904L) – DN 150: stainless steel 1.4404/316L – DN 8...80: Alloy C-22 2.4602/N 06022 • Promass F (high-temperature version): – DN 25, 50, 80: Alloy C-22 2.4602/N 06022 • Promass M: – DN 8...50: titanium grade 9 – DN 80: titanium grade 2 • Promass M (high pressure version): titanium grade 9 • Promass E: stainless steel 1.4539/904L • Promass A: stainless steel 1.4539/904L, Alloy C-22 2.4602/N 06022 • Promass H: zirconium 702/R 60702 • Promass I: titanium grade 9 Seals: • Promass F, E, H, I: welded process connections without internal seals • Promass M: Viton, EPDM, silicon, Kalrez, FEP-jacketed (not for gas applications) • Promass A: Viton, EPDM, silicon, Kalrez Material load diagram The material load curves (pressure-temperature diagrams) for the process connections are to be found in the following documents: • • • • Process connections Technical Information Promass 80/83 F, M (TI 053D/06/en) Technical Information Promass 80/83 E (TI 061D/06/en) Technical Information Promass 80/83 A (TI 054D/06/en) Technical Information Promass 80/83 H, I (TI 052D/06/en) s. page 140 10.1.9 User interface Display elements • • • • Operating elements • Local operation with three optical sensors (–, +, E) • Application specific Quick Setup menus for straightforward commissioning Endress+Hauser Liquid crystal display: illuminated, four lines with 16 characters Customised display to show different measured values and status variables 3 totalizers At ambient temperatures below –20 °C the readability of the display may be impaired. 141 10 Technical data PROline Promass 83 PROFIBUS-DP/-PA Language group Language groups for operation in different countries: • Western Europe and America: English, German, Spanish, Italian, French, Dutch and Portuguese • Northern/eastern Europe: English, Russian, Polish, Norwegian, Finnish, Swedish and Czech • Southern/eastern Asia: English, Japanese and Indonesian Remote operation Operation via PROFIBUS-DP/-PA 10.1.10 Certificates and approvals Ex approvals Information about currently available Ex versions (ATEX, FM, CSA) can be supplied by your E+H Sales Centre on request. All explosion protection data are given in a separate documentation which is available upon request. Sanitary compatibility • 3A authorization (all measuring systems, except Promass H) • EHEDG-tested (Promass A and Promass I only) Pressure device approval Flow meters with a nominal diameter smaller or equal DN 25 are covered by Art. 3(3) of the European directive 97/23/EG (Pressure Equipment Directive) and are designed according to sound engineer practice. For larger nominal diameter, optional approvals according to Cat. III are available when required (depends on fluid and process pressure). Functional safety SIL 2: accordance IEC 61508/IEC 61511-1 (FDIS) CE mark The measuring system is in conformity with the statutory requirements of the EC Directives. Endress+Hauser confirms successful testing of the device by affixing to it the CE mark. Certification PROFIBUS-DP/-PA The Promass 83 flowmeter has successfully passed all the test procedures implemented and has been certified and registered by the PNO (PROFIBUS User Organisation). The flowmeter thus meets all the requirements of the specifications listed below: • Certified for PROFIBUS 3.0 Device certification number: upon request • The instrument meets all of the PROFIBUS 3.0 specifications. • The device may also be operated using certified devices from other manufacturers (interoperability). External Standards, guidelines EN 60529: Degrees of protection by housing (IP code) EN 61010: Protection Measures for Electrical Equipment for Measurement, Control, Regulation and Laboratory Procedures. EN 61326/A1 (IEC 1326): Electromagnetic compatibility (EMC requirements) NAMUR NE 21: Electromagnetic compatibility (EMC) of imdustrial process and laboratory control equipment. NAMUR NE 43: Standardisation of the signal level for the breakdown information of digital transmitters with analogue output signal. 142 Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA 10 Technical data 10.1.11 Ordering information The E+H service organisation can provide detailed ordering information and information on specific order codes on request. 10.1.12 Accessories Various accessories, which can be ordered separately from E+H, are available for the transmitter and the sensor (s. page 97). The E+H service organisation can provide detailed information on the order codes of your choice. 10.1.13 Supplementary documentation ❑ ❑ ❑ ❑ ❑ ❑ ❑ ❑ Endress+Hauser System Information Promass (SI 032D/06/en) Technical Information Promass 80/83 F, M (TI 053D/06/en) Technical Information Promass 80/83 E (TI 061D/06/en) Technical Information Promass 80/83 A (TI 054D/06/en) Technical Information Promass 80/83 H, I (TI 052D/06/en) Description of Device Functions Promass 83 PROFIBUS-DP/PA (BA 064D/06/en) Supplementary documentation on Ex-ratings: ATEX, FM, CSA Functional safety manual Promass 80/83 (SD077D/06/en) 143 10 Technical data PROline Promass 83 PROFIBUS-DP/-PA Dimensions: Wall-mount housing 159.5 10.2 Esc + E 90.5 250 - 90 45 135 81 53 81 10.3 11.5 Dimensions of wall-mount housing Dimensions: Stainless steel field housing 220 153 Esc + E F06-8xxxxxxx-06-00-xx-xx-000 - 171 Fig. 49: 192 F06-x3xxxxxx-06-03-xx-xx-000 11.5 95 81.5 53 8 x M5 > 50 102 215 Fig. 50: 144 Dimensions: stainless steel field housing Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA 10.4 10 Technical data Dimensions: Remote version (Promass F, M, A, H, I) 137.5 F06-8xxxxxxx-06-05-xx-xx-000 T 118.5 Fig. 51: Dimensions of sensor connection housing (remote version), T = dimension B in compact version with corresponding nominal diameter minus 153 mm 10.5 Dimensions: Remote version (Promass E) F06-80Exxxxx-06-05-xx-xx-000 T 102 129 Fig. 52: Dimensions of sensor connection housing of Promass E (remote version), T = dimension B in compact version with corresponding nominal diameter minus 58 mm 10.6 Dimensions: Remote version for heating F06-8xxxxxxx-06-05-xx-xx-006 292 80 110 102 129 Fig. 53: Endress+Hauser Dimensions of sensor connection housing, remote version for heating (“long-necked” version) 145 10 Technical data PROline Promass 83 PROFIBUS-DP/-PA 10.7 Dimensions: High-temperature version (compact) 187 168 Esc E C F06-83FHTxxx-06-00-xx-xx-000 455 (DN 25) 506 (DN 50) 585 (DN 80) + 350 (DN 25) 365 (DN 50) 385 (DN 80) - Fig. 54: The dimension C corresponds to the dimension of the standard version for nominal diameters DN 50 and DN 80. Exception is DN 25: here the dimension C corresponds to the dimension of nominal diameter DN 40. 10.8 Dimensions: High-temperature version (remote) 397 (DN 25) 448 (DN 50) 527 (DN 80) F06-83FHTxxx-06-05-xx-xx-000 C 292 (DN 25) 307 (DN 50) 327 (DN 80) 129 Fig. 55: The dimension C corresponds to the dimension of the standard version for nominal diameters DN 50 and DN 80. Exception is DN 25: here the dimension C corresponds to the dimension of nominal diameter DN 40. 146 Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA 10.9 10 Technical data Dimensions: Promass F F06-83Fxxxxx-06-00-xx-xx-000 Dimensions Promass F: flange connections EN (DIN), ANSI, JIS Fig. 56: Dimensions Promass F: flange connections EN (DIN), ANSI, JIS Flange EN 1092-1 (DIN 2501 / DIN 2512N 1)) / PN 16: 1.4404/316L Surface roughness (flange): EN 1092-1 Form B1 (DIN 2526 Form C), Ra 6.3...12.5 µm DN A B C G L N S LK U di 100 571 324 247 220 1128 8 x Ø18 20 180 107.1 51.20 150 740 362 378 285 1330 8 x Ø22 22 240 159.3 68.90 U di 1) Flange with groove to EN 1092-1 Form D (DIN 2512N) available Flange EN 1092-1 (DIN 2501 / DIN 2512N 1)) / PN 40: 1.4404/316L, Alloy C-22 Surface roughness (flange): EN 1092-1 Form B1 (DIN 2526 Form C), Ra 6.3...12.5 µm DN A B C G L N S LK 8 341 266 75 95 370 4 x Ø14 16 65 17.3 5.35 15 341 266 75 95 404 4 x Ø14 16 65 17.3 8.30 25 341 266 75 115 440 4 x Ø14 18 85 28.5 12.00 40 376 271 105 150 550 4 x Ø18 18 110 43.1 17.60 50 424 283 141 165 715 4 x Ø18 20 125 54.5 26.00 80 505 305 200 200 840 8 x Ø18 24 160 82.5 40.50 100 2) 571 324 247 235 1128 8 x Ø22 24 190 107.1 51.20 2) 740 362 378 300 1370 8 x Ø26 28 250 159.3 68.90 U di 150 1) Flange with groove to EN 1092-1 Form D (DIN 2512N) available 2) Not available in Alloy C-22 Flange EN 1092-1 (DIN 2501) / PN 40 (with DN 25 flanges): 1.4404/316L Surface roughness (flange): EN 1092-1 Form B1 (DIN 2526 Form C), Ra 6.3...12.5 µm DN Endress+Hauser A B C G L N S LK 8 341 266 75 115 440 4 x Ø14 18 85 28.5 5.35 15 341 266 75 115 440 4 x Ø14 18 85 28.5 8.30 147 10 Technical data PROline Promass 83 PROFIBUS-DP/-PA Flange EN 1092-1 (DIN 2501 / DIN 2512N 1)) / PN 63: 1.4404/316L, Alloy C-22 Surface roughness (flange): EN 1092-1 Form B2 (DIN 2526 Form E), Ra 1.6...3.2 µm DN A B C G L N S LK U di 50 424 283 141 180 724 4 x Ø22 26 135 54.5 26.00 80 505 305 200 215 875 8 x Ø22 28 170 81.7 40.50 2) 571 324 247 250 1128 8 x Ø26 30 200 106.3 51.20 150 2) 740 362 378 345 1410 8 x Ø33 36 280 157.1 68.90 U di 100 1) 2) Flange with groove to EN 1092-1 Form D (DIN 2512N) available Not available in Alloy C-22 Flange EN 1092-1 (DIN 2501 / DIN 2512N 1)) / PN 100: 1.4404/316L, Alloy C-22 Surface roughness (flange): EN 1092-1 Form B2 (DIN 2526 Form E), Ra 1.6...3.2 µm DN A B C G L N S LK 8 341 266 75 105 400 4 x Ø14 20 75 17.3 5.35 15 341 266 75 105 420 4 x Ø14 20 75 17.3 8.30 25 341 266 75 140 470 4 x Ø18 24 100 28.5 12.00 40 376 271 105 170 590 4 x Ø22 26 125 42.5 17.60 50 424 283 141 195 740 4 x Ø26 28 145 53.9 26.00 80 505 305 200 230 885 8 x Ø26 32 180 80.9 40.50 100 2) 571 324 247 265 1128 8 x Ø30 36 210 104.3 51.20 150 2) 740 362 378 355 1450 12 x Ø33 44 290 154.0 68.90 1) Flange with groove to EN 1092-1 Form D (DIN 2512N) available 2) Not available in Alloy C-22 Flange ANSI B16.5 / Cl 150: 1.4404/316L, Alloy C-22 Surface roughness (flange): Ra 3.2...6.3 µm DN A B C G L N S LK U di 8 3/8" 341 266 75 88.9 370 4 x Ø15.7 11.2 60.5 15.7 5.35 15 1/2" 341 266 75 88.9 404 4 x Ø15.7 11.2 60.5 15.7 8.30 25 1" 341 266 75 108.0 440 4 x Ø15.7 14.2 79.2 26.7 12.00 40 1 1/2" 376 271 105 127.0 550 4 x Ø15.7 17.5 98.6 40.9 17.60 50 2" 424 283 141 152.4 715 4 x Ø19.1 19.1 120.7 52.6 26.00 80 3" 505 305 200 190.5 840 4 x Ø19.1 23.9 152.4 78.0 40.50 100 1) 4" 571 324 247 228.6 1128 8 x Ø19.1 23.9 190.5 102.4 51.20 150 1) 6" 6" 740 362 378 279.4 8 x Ø22.4 25.4 241.3 154.2 68.90 1) Not available in Alloy C-22 Flange ANSI B16.5 / Cl 300: 1.4404/316L, Alloy C-22 Surface roughness (flange): Ra 3.2...6.3 µm A B C G L N S LK U di 8 DN 3/8" 341 266 75 95.2 370 4 x Ø15.7 14.2 66.5 15.7 5.35 15 1/2" 341 266 75 95.2 404 4 x Ø15.7 14.2 66.5 15.7 8.30 25 1" 341 266 75 123.9 440 4 x Ø19 17.5 88.9 26.7 12.00 40 1 1/2" 376 271 105 155.4 550 4 x Ø22.3 20.6 114.3 40.9 17.60 50 2" 424 283 141 165.1 715 8 x Ø19 22.3 127.0 52.6 26.00 28.4 168.1 78.0 40.50 80 3" 505 305 200 209.5 840 8 x Ø22.3 1) 4" 571 324 247 254.0 1128 8 x Ø22.3 31.7 200.1 102.4 51.20 150 1) 6" 740 362 378 317.5 1417 12xØ22.3 36.5 269.7 154.2 68.90 100 1) 148 Not available in Alloy C-22 Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA 10 Technical data Flange ANSI B16.5 / Cl 600: 1.4404/316L, Alloy C-22 Surface roughness (flange): Ra 3.2...6.3 µm DN A B C G L N S LK U di 8 3/8" 341 266 75 95.3 400 4 x Ø15.7 20.6 66.5 13.9 5.35 15 1/2" 341 266 75 95.3 420 4 x Ø15.7 20.6 66.5 13.9 8.30 25 1" 341 266 75 124.0 490 4 x Ø19.1 23.9 88.9 24.3 12.00 40 1 1/2" 376 271 105 155.4 600 4 x Ø22.4 28.7 114.3 38.1 17.60 50 2" 424 283 141 165.1 742 8 x Ø19.1 31.8 127.0 49.2 26.00 80 3" 505 305 200 209.6 900 8 x Ø22.4 38.2 168.1 73.7 40.50 1) 4" 571 324 247 273.1 1158 8 x Ø25.4 48.4 215.9 97.3 51.20 150 1) 6" 740 362 378 355.6 1467 12xØ28.4 47.8 292.1 154.2 68.90 100 1) Not available in Alloy C-22 Flange JIS B2238 / 10K: 1.4404/316L, Alloy C-22 Surface roughness (flange): Ra 3.2...6.3 µm DN A B C G L N S LK U di 50 424 283 141 155 715 4 x Ø19 16 120 50 26.00 80 505 305 200 185 832 8 x Ø19 18 150 80 40.50 1) 571 324 247 210 1128 8 x Ø19 18 175 100 51.20 150 1) 740 362 378 280 1354 8 x Ø23 22 240 150 68.90 N S LK U di 100 1) Not available in Alloy C-22 Flange JIS B2238 / 20K: 1.4404/316L, Alloy C-22 Surface roughness (flange): Ra 3.2...6.3 µm DN A B C G L 8 341 266 75 95 370 4 x Ø15 14 70 15 5.35 15 341 266 75 95 404 4 x Ø15 14 70 15 8.30 25 341 266 75 125 440 4 x Ø19 16 90 25 12.00 40 376 271 105 140 550 4 x Ø19 18 105 40 17.60 50 424 283 141 155 715 8 x Ø19 18 120 50 26.00 80 505 305 200 200 832 8 x Ø23 22 160 80 40.50 100 1) 571 324 241 225 1128 8 x Ø23 24 185 100 51.20 1) 740 362 378 305 1386 12 x Ø25 28 260 150 68.90 150 1) Not available in Alloy C-22 Flange JIS B2238 / 40K: 1.4404/316L, Alloy C-22 Surface roughness (flange): Ra 3.2...6.3 µm DN 8 B C G L N S LK U di 266 75 115 400 4 x Ø19 20 80 15 5.35 15 341 266 75 115 425 4 x Ø19 20 80 15 8.30 25 341 266 75 130 485 4 x Ø19 22 95 25 12.00 40 376 271 105 160 600 4 x Ø23 24 120 38 17.60 50 424 283 141 165 760 8 x Ø19 26 130 50 26.00 80 505 305 200 210 890 8 x Ø23 32 170 75 40.50 100 1) 571 324 241 250 1168 8 x Ø25 36 205 100 51.20 150 1) 740 362 378 355 1498 12 x Ø33 44 295 150 68.90 1) Endress+Hauser A 341 Not available in Alloy C-22 149 10 Technical data PROline Promass 83 PROFIBUS-DP/-PA Flange JIS B2238 / 63K: 1.4404/316L, Alloy C-22 Surface roughness (flange): Ra 3.2...6.3 µm DN A B C G L N S LK U di 8 341 266 75 120 420 4 x Ø19 23 85 12 5.35 15 341 266 75 120 440 4 x Ø19 23 85 12 8.30 25 341 266 75 140 494 4 x Ø23 27 100 22 12.00 40 376 271 105 175 620 4 x Ø25 32 130 35 17.60 50 424 283 141 185 775 8 x Ø23 34 145 48 26.00 80 505 305 200 230 915 8 x Ø25 40 185 73 40.50 1) 571 324 247 270 1168 8 x Ø27 44 220 98 51.20 150 1) 740 362 378 365 1528 12 x Ø33 54 305 146 68.90 100 1) Not available in Alloy C-22 Dimensions Promass F: Tri-Clamp connections 187 G U 227 168 E C B + F06-83Fxxxxx-06-00-xx-xx-008 Esc - A 160 207 di Fig. 57: L +1.5 –2.0 Dimensions Promass F: Tri-Clamp connections Tri-Clamp: 1.4404/316L DN Clamp A B C G L U di 8 1" 341 266 75 50.4 367 22.1 5.35 15 1" 341 266 75 50.4 398 22.1 8.30 25 1" 341 266 75 50.4 434 22.1 12.00 40 1 1/2" 376 271 105 50.4 560 34.8 17.60 50 2" 424 283 141 63.9 720 47.5 26.00 80 3" 505 305 200 90.9 900 72.9 40.50 100 4" 571 324 247 118.9 1128 97.4 51.20 3A version also available (Ra ≤ 0.8 µm/150 grit. Option: Ra ≤ 0.4 µm/240 grit) 1/2" Tri-Clamp: 1.4404/316L DN Clamp A B C G L U di 8 1" 341 266 75 25.0 367 9.5 5.35 15 1" 341 266 75 25.0 398 9.5 8.30 3A version also available (Ra ≤ 0.8 µm/150 grit. Option: Ra ≤ 0.4 µm/240 grit) 150 Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA 10 Technical data Dimensions Promass F: DIN 11851 connections (hygienic coupling) 187 G U 227 168 E C B + F06-83Fxxxxx-06-00-xx-xx-009 Esc - A 160 207 di Fig. 58: L +1.5 –2.0 Dimensions Promass F: DIN 11851 connections (hygienic coupling) Hygienic coupling DIN 11851: 1.4404/316L DN A B C G L U di 8 341 266 75 Rd 34 x 1/8" 367 16 5.35 15 341 266 75 Rd 34 x 1/8" 398 16 8.30 25 341 266 75 Rd 52 x 1/6" 434 26 12.00 40 376 271 105 Rd 65 x 1/6" 560 38 17.60 50 424 283 141 Rd 78 x 1/6" 720 50 26.00 80 505 305 200 Rd 110 x 1/4" 900 81 40.50 100 571 324 247 Rd 130 x 1/4" 1128 100 51.20 3A version also available (Ra ≤ 0.8 µm/150 grit) Endress+Hauser 151 10 Technical data PROline Promass 83 PROFIBUS-DP/-PA Dimensions Promass F: DIN 11864-1 Form A connections (couplings) 187 G U 227 168 E C B + F06-83Fxxxxx-06-00-xx-xx-010 Esc - A 160 207 di Fig. 59: L +1.5 –2.0 Dimensions Promass F: DIN 11864-1 Form A connections (couplings) Coupling DIN 11864-1 Form A: 1.4404/316L DN 8 A B C G L U di 341 266 75 Rd 28 x 1/8" 367 10 5.35 15 341 266 75 Rd 34 x 1/8" 398 16 8.30 25 341 266 75 Rd 52 x 1/6" 434 26 12.00 40 376 271 105 Rd 65 x 1/6" 560 38 17.60 50 424 283 141 Rd 78 x 1/6" 720 50 26.00 80 505 305 200 Rd 110 x 1/4" 900 81 40.50 100 571 324 247 Rd 130 x 1/4" 1128 100 51.20 3A version also available (Ra ≤ 0.8 µm/150 grit. Option: Ra ≤ 0.4 µm/240 grit) 152 Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA 10 Technical data N Dimensions Promass F: flange connections DIN 11864-2 Form A (flat flange) 187 G LK U 227 207 168 E C B + F06-83Fxxxxx-06-00-xx-xx-011 Esc - A 160 S di Fig. 60: L +1.5 –2.0 Dimensions Promass F: flange connections DIN 11864-2 Form A (flat flange) Flange DIN 11864-2 Form A (flat flange): 1.4404/316L DN A B C G L N S LK U di 8 341 266 75 54 387 4 x Ø9 10 37 10 5.35 15 341 266 75 59 418 4 x Ø9 10 42 16 8.30 25 341 266 75 70 454 4 x Ø9 10 53 26 12.00 40 376 271 105 82 560 4 x Ø9 10 65 38 17.60 50 424 283 141 94 720 4 x Ø9 10 77 50 26.00 80 505 305 200 133 900 8 x Ø11 12 112 81 40.50 100 571 324 247 159 1128 8 x Ø11 14 137 100 51.20 3A version also available (Ra ≤ 0.8 µm/150 grit. Option: Ra ≤ 0.4 µm/240 grit) Endress+Hauser 153 10 Technical data PROline Promass 83 PROFIBUS-DP/-PA Dimensions Promass F: ISO 2853 connections (couplings) 187 G U 227 168 E C B + F06-83Fxxxxx-06-00-xx-xx-012 Esc - A 160 207 di Fig. 61: L +1.5 –2.0 Dimensions Promass F: ISO 2853 connections (couplings) Coupling ISO 2853: 1.4404/316L A B C G 1) L U di 8 341 266 75 37.13 367 22.6 5.35 15 341 266 75 37.13 398 22.6 8.30 25 341 266 75 37.13 434 22.6 12.00 40 376 271 105 52.68 560 35.6 17.60 50 424 283 141 64.16 720 48.6 26.00 DN 80 505 305 200 91.19 900 72.9 40.50 100 571 324 247 118.21 1128 97.6 51.20 1) Max. thread diameter to ISO 2853 Annex A 3A version also available (Ra ≤ 0.8 µm/150 grit. Option: Ra ≤ 0.4 µm/240 grit) 154 Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA 10 Technical data Dimensions Promass F: SMS 1145 connections (hygienic coupling) 187 G U 227 168 E C B + F06-83Fxxxxx-06-00-xx-xx-013 Esc - A 160 207 di Fig. 62: L +1.5 –2.0 Dimensions Promass F: SMS 1145 connections (hygienic coupling) Hygienic coupling SMS 1145: 1.4404/316L DN A B C G L U di 8 341 266 75 Rd 40 x 1/6" 367 22.5 5.35 15 341 266 75 Rd 40 x 1/6" 398 22.5 8.30 25 341 266 75 Rd 40 x 1/6" 434 22.5 12.00 40 376 271 105 Rd 60 x 1/6" 560 35.5 17.60 50 424 283 141 Rd 70 x 1/6" 720 48.5 26.00 80 505 305 200 Rd 98 x 1/6" 900 72.0 40.50 100 571 324 247 Rd 132 x 1/6" 1128 97.5 51.20 3A version also available (Ra ≤ 0.8 µm/150 grit) Endress+Hauser 155 10 Technical data PROline Promass 83 PROFIBUS-DP/-PA F06-8xxxxxxx-06-05-xx-xx-002 Dimensions Promass F: Purge connections / secondary containment monitoring (Not available for the Promass F high-temperature version) Fig. 63: DN 156 Dimensions Promass F: purge connections / secondary containment monitoring L H G 8 108 62 1/2" NPT 15 110 62 1/2" NPT 25 130 62 1/2" NPT 40 155 67 1/2" NPT 50 226 79 1/2" NPT 80 280 101 1/2" NPT 100 342 115 1/2" NPT 150 440 121 1/2" NPT Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA 10 Technical data 10.10 Dimensions: Promass M F06-83Mxxxxx-06-00-xx-xx-002 Dimensions Promass M: flange connections EN (DIN), ANSI, JIS Fig. 64: Dimensions Promass M: flange connections EN (DIN), ANSI, JIS Flange EN 1092-1 (DIN 2501) / PN 16: PVDF DN A B C G L N S LK U di 8 301 266 35 95 370 4 x Ø14 16 65 16.1 5.53 15 305 268 37 95 404 4 x Ø14 16 65 16.1 8.55 25 312 272 40 115 440 4 x Ø14 18 85 28.5 11.38 40 332 283 49 150 550 4 x Ø18 18 110 43.1 17.07 50 351 293 58 165 715 4 x Ø18 20 125 54.5 25.60 U di Flange EN 1092-1 (DIN 2501 / DIN 2512N 1)) / PN 40: 1.4404/316L, titanium Surface roughness (flange): EN 1092-1 Form B1 (DIN 2526 Form C), Ra 6.3...12.5 µm DN A B C G L N S LK 8 301 266 35 95 370 4 x Ø14 16 65 17.3 5.53 15 305 268 37 95 404 4 x Ø14 16 65 17.3 8.55 25 312 272 40 115 440 4 x Ø14 18 85 28.5 11.38 40 332 283 49 150 550 4 x Ø18 18 110 43.1 17.07 50 351 293 58 165 715 4 x Ø18 20 125 54.5 25.60 80 385 309 76 200 840 8 x Ø18 24 160 82.5 38.46 U di 1) Flange with groove to EN 1092-1 Form D (DIN 2512N) available Flange EN 1092-1 (DIN 2501) / PN 40 (with DN 25 flanges): 1.4404/316L Surface roughness (flange): EN 1092-1 Form B1 (DIN 2526 Form C), Ra 6.3...12.5 µm DN Endress+Hauser A B C G L N S LK 8 301 266 35 115 440 4 x Ø14 18 85 28.5 5.53 15 305 268 37 115 440 4 x Ø14 18 85 28.5 8.55 157 10 Technical data PROline Promass 83 PROFIBUS-DP/-PA Flange EN 1092-1 (DIN 2501 / DIN 2512N 1)) / PN 64: 1.4404/316L, titanium Surface roughness (flange): EN 1092-1 Form B2 (DIN 2526 Form E), Ra 1.6...3.2 µm DN A B C G L N S LK U di 50 351 293 58 180 724 4 x Ø22 26 135 54.5 25.60 80 385 309 76 215 875 8 x Ø22 28 170 81.7 38.46 1) Flange with groove to EN 1092-1 Form D (DIN 2512N) available Flange EN 1092-1 (DIN 2501 / DIN 2512N 1)) / PN 100: 1.4404/316L, titanium Surface roughness (flange): EN 1092-1 Form B2 (DIN 2526 Form E), Ra 1.6...3.2 µm DN 8 A B C G L N S LK U di 301 266 35 95 400 4 x Ø14 20 65 17.3 5.53 15 305 268 37 95 420 4 x Ø14 20 65 17.3 8.55 25 312 272 40 115 470 4 x Ø14 24 85 28.5 11.38 40 332 283 49 150 590 4 x Ø18 26 110 43.1 17.07 50 351 293 58 165 740 4 x Ø18 28 125 54.5 25.60 80 385 309 76 230 885 8 x Ø26 32 180 80.9 38.46 1) Flange with groove to EN 1092-1 Form D (DIN 2512N) available Flange ANSI B16.5 / Cl 150: 1.4404/316L, titanium Surface roughness (flange): Ra 3.2...6.3 µm DN A B C G L N S LK U di 8 3/8" 301 266 35 88.9 370 4 x Ø15.7 11.2 60.5 15.7 5.53 15 1/2" 305 268 37 88.9 404 4 x Ø15.7 11.2 60.5 15.7 8.55 25 1" 312 272 40 108.0 440 4 x Ø15.7 14.2 79.2 26.7 11.38 40 1 1/2" 332 283 49 127.0 550 4 x Ø15.7 17.5 98.6 40.9 17.07 50 2" 351 293 58 152.4 715 4 x Ø19.1 19.1 120.7 52.6 25.60 80 3" 385 309 76 190.5 840 4 x Ø19.1 23.9 152.4 78.0 38.46 Flange ANSI B16.5 / Cl 150: PVDF DN A B C G L N S LK U di 88.9 370 4 x Ø15.7 16 60.5 15.7 5.53 8 3/8" 301 266 35 15 1/2" 305 268 37 88.9 404 4 x Ø15.7 16 60.5 15.7 8.55 25 1" 312 272 40 108.0 440 4 x Ø15.7 18 79.2 26.7 11.38 40 1 1/2" 332 283 49 127.0 550 4 x Ø15.7 21 98.6 40.9 17.07 50 2" 351 293 58 152.4 715 4 x Ø19.1 28 120.7 52.6 25.60 Flange ANSI B16.5 / Cl 300: 1.4404/316L, titanium Surface roughness (flange): Ra 3.2...6.3 µm DN 158 A B C G L N S LK U di 8 3/8" 301 266 35 95.2 370 4 x Ø15.7 14.2 66.5 15.7 5.53 15 1/2" 305 268 37 95.2 404 4 x Ø15.7 14.2 66.5 15.7 8.55 25 1" 312 272 40 123.9 440 4 x Ø19.0 17.5 88.9 26.7 11.38 40 1 1/2" 332 283 49 155.4 550 4 x Ø22.3 20.6 114.3 40.9 17.07 50 2" 351 293 58 165.1 715 8 x Ø19.0 22.3 127.0 52.6 25.60 80 3" 385 309 76 209.5 840 8 x Ø22.3 28.4 168.1 78.0 38.46 Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA 10 Technical data Flange ANSI B16.5 / Cl 600: 1.4404/316L, titanium Surface roughness (flange): Ra 3.2...6.3 µm DN A B C G L N S LK U di 8 3/8" 301 266 35 95.3 400 4 x Ø15.7 20.6 66.5 13.8 5.53 15 1/2" 305 268 37 95.3 420 4 x Ø15.7 20.6 66.5 13.8 8.55 25 1" 312 272 40 124.0 490 4 x Ø19.1 23.6 88.9 24.4 11.38 40 1 1/2" 332 283 49 155.4 600 4 x Ø22.4 28.7 114.3 38.1 17.07 50 2" 351 293 58 165.1 742 8 x Ø19.1 31.8 127.0 49.3 25.60 80 3" 385 309 76 209.6 900 8 x Ø22.4 38.2 168.1 73.7 38.46 Flange JIS B2238 / 10K: 1.4404/316L, titanium Surface roughness (flange): Ra 3.2...6.3 µm DN A B C G L N S LK U di 50 351 293 49.25 155 715 4 x Ø19 16 120 50 25.60 80 385 309 58 185 832 8 x Ø19 18 150 80 38.46 Flange JIS B2238 / 10K: PVDF DN A B C G L N S LK U di 8 301 266 35 95 370 4 x Ø15 16 70 15 5.53 15 305 268 37 95 404 4 x Ø15 16 70 15 8.55 25 312 272 40 125 440 4 x Ø19 18 90 25 11.38 40 332 283 49 140 550 4 x Ø19 21 105 40 17.07 50 351 293 58 155 715 4 x Ø19 22 120 50 25.60 Flange JIS B2238 / 20K: 1.4404/316L, titanium Surface roughness (flange): Ra 3.2...6.3 µm DN A B C G L N S LK U di 8 301 266 35 95 370 4 x Ø15 14 70 15 5.53 15 305 268 37 95 404 4 x Ø15 14 70 15 8.55 25 312 272 40 125 440 4 x Ø19 16 90 25 11.38 40 332 283 49 140 550 4 x Ø19 18 105 40 17.07 50 351 293 58 155 715 8 x Ø19 18 120 50 25.60 80 385 309 76 200 832 8 x Ø23 22 160 80 38.46 Flange JIS B2238 / 40K: 1.4404/316L, titanium Surface roughness (flange): Ra 3.2...6.3 µm DN Endress+Hauser A B C G L N S LK U di 8 301 266 35 115 400 4 x Ø19 20 80 15 5.53 15 305 268 37 115 425 4 x Ø19 20 80 15 8.55 25 312 272 40 130 485 4 x Ø19 22 95 25 11.38 40 332 283 49 160 600 4 x Ø23 24 120 38 17.07 50 351 293 58 165 760 8 x Ø19 26 130 50 25.60 80 385 309 76 210 890 8 x Ø23 32 170 75 38.46 159 10 Technical data PROline Promass 83 PROFIBUS-DP/-PA Flange JIS B2238 / 63K: 1.4404/316L, titanium Surface roughness (flange): Ra 3.2...6.3 µm DN A B C G L N S LK U di 8 301 266 35 120 420 4 x Ø19 23 85 12 5.53 15 305 268 37 120 440 4 x Ø19 23 85 12 8.55 25 312 272 40 140 494 4 x Ø23 27 100 22 11.38 40 332 283 49 175 620 4 x Ø25 32 130 35 17.07 50 351 293 58 185 775 8 x Ø23 34 145 48 25.60 80 385 309 76 230 915 8 x Ø25 40 185 73 38.46 F06-83Mxxxxx-06-00-xx-xx-005 Dimensions Promass M: Tri-Clamp connections Fig. 65: Dimensions Promass M: Tri-Clamp connections Tri-Clamp: 1.4404/316L DN Clamp A B C G L U di 8 1" 301 266 35 50.4 367 22.1 5.53 15 1" 305 268 37 50.4 398 22.1 8.55 25 1" 312 272 40 50.4 434 22.1 11.38 40 1 1/2" 332 283 49 50.4 560 34.8 17.07 50 2" 351 293 58 63.9 720 47.5 25.60 80 3" 385 309 76 90.9 801 72.9 38.46 3A version also available (Ra ≤ 0.8 µm/150 grit) 1/2" Tri-Clamp: 1.4404/316L DN Clamp A B C G L U di 8 1" 301 266 35 25.0 367 9.5 5.53 15 1" 305 268 37 25.0 398 9.5 8.55 3A version also available (Ra ≤ 0.8 µm/150 grit) 160 Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA 10 Technical data F06-83Mxxxxx-06-00-xx-xx-003 Dimensions Promass M: DIN 11851 connections (hygienic coupling) Fig. 66: Dimensions Promass M: DIN 11851 connections (hygienic coupling) Hygienic coupling DIN 11851: 1.4404/316L DN A B C G L U di 8 301 266 35 Rd 34 x 1/8" 367 16 5.53 15 305 268 37 Rd 34 x 1/8" 398 16 8.55 25 312 272 40 Rd 52 x 1/6" 434 26 11.38 40 332 283 49 Rd 65 x 1/6" 560 38 17.07 50 351 293 58 Rd 78 x 1/6" 720 50 25.60 80 385 309 76 Rd 110 x 1/4" 815 81 38.46 3A version also available (Ra ≤ 0.8 µm/150 grit) Endress+Hauser 161 10 Technical data PROline Promass 83 PROFIBUS-DP/-PA F06-83Mxxxxx-06-00-xx-xx-006 Dimensions Promass M: DIN 11864-1 Form A connections (couplings) Fig. 67: Dimensions Promass M: DIN 11864-1 Form A connections (couplings) Coupling DIN 11864-1 Form A: 1.4404/316L DN A B C G L U di 8 301 266 35 Rd 28x 1/8" 367 10 5.53 15 305 268 37 Rd 34 x 1/8" 398 16 8.55 25 312 272 40 Rd 52 x 1/6" 434 26 11.38 40 332 283 49 Rd 65 x 1/6" 560 38 17.07 50 351 293 58 Rd 78 x 1/6" 720 50 25.60 80 385 309 76 Rd 110 x 1/4" 815 81 38.46 3A version also available (Ra ≤ 0.8 µm/150 grit) 162 Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA 10 Technical data F06-83Mxxxxx-06-00-xx-xx-007 Dimensions Promass M: flange connections DIN 11864-2 Form A (flat flange) Fig. 68: Dimensions Promass M: flange connections DIN 11864-2 Form A (flat flange) Flange DIN 11864-2 Form A (flat flange): 1.4404/316L DN A B C G L N S LK U di 8 301 266 35 54 367 4 x Ø9 10 37 10 5.53 15 305 268 37 59 398 4 x Ø9 10 42 16 8.55 25 312 272 40 70 434 4 x Ø9 10 53 26 11.38 40 332 283 49 82 560 4 x Ø9 10 65 38 17.07 50 351 293 58 94 720 4 x Ø9 10 77 50 25.60 80 385 309 76 133 815 8 x Ø11 12 112 81 38.46 3A version also available (Ra ≤ 0.8 µm/150 grit) Endress+Hauser 163 10 Technical data PROline Promass 83 PROFIBUS-DP/-PA F06-83Mxxxxx-06-00-xx-xx-008 Dimensions Promass M: ISO 2853 connections (couplings) Fig. 69: Dimensions Promass M: ISO 2853 connections (couplings) Coupling ISO 2853: 1.4404/316L A B C G 1) L U di 8 301 266 35 37.13 367 22.6 5.53 15 305 268 37 37.13 398 22.6 8.55 25 312 272 40 37.13 434 22.6 11.38 40 332 283 49 52.68 560 35.6 17.07 50 351 293 58 64.16 720 48.6 25.60 80 385 309 76 91.19 815 72.9 38.46 DN 1) Max. thread diameter to ISO 2853 Annex A 3A version also available (Ra ≤ 0.8 µm/150 grit) 164 Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA 10 Technical data F06-83Mxxxxx-06-00-xx-xx-004 Dimensions Promass M: SMS 1145 connections (hygienic coupling) Fig. 70: Dimensions Promass M: SMS 1145 connections (hygienic coupling) Hygienic coupling SMS 1145: 1.4404/316L DN A B C G L U di 8 301 266 35 Rd 40 x 1/6" 367 22.5 5.53 15 305 268 37 Rd 40 x 1/6" 398 22.5 8.55 25 312 272 40 Rd 40 x 1/6" 434 22.5 11.38 40 332 283 49 Rd 40 x 1/6" 560 35.5 17.07 50 351 293 58 Rd 70 x 1/6" 720 48.5 25.60 80 385 309 76 Rd 98 x 1/6" 792 72.0 38.46 3A version also available (Ra ≤ 0.8 µm/150 grit) Endress+Hauser 165 10 Technical data PROline Promass 83 PROFIBUS-DP/-PA F06-83Mxxxxx-06-00-xx-xx-001 Dimensions Promass M (high-pressure): 1/2" NPT, 3/8" NPT and G 3/8" connections Fig. 71: Dimensions Promass M (high pressure): 1/2" NPT, 3/8" NPT and G 3/8" connections 1/2" NPT: 1.4404/316L DN A B C G L U di 8 301 266 35 SW 1 1/16" 370 10.2 4.93 15 305 268 37 SW 1 1/16" 400 10.2 7.75 25 312 272 40 SW 1 1/16" 444 10.2 10.20 B C G L U di 3/8" NPT: 1.4404/316L DN A 8 301 266 35 SW 1 5/16" 355.8 10.2 4.93 15 305 268 37 SW 1 5/16" 385.8 10.2 7.75 25 312 272 40 SW 1 5/16" 429.8 10.2 10.20 G 3/8": 1.4404/316L DN 166 A B C G L U di 8 301 266 35 SW 24 355.8 10.2 4.93 15 305 268 37 SW 24 385.8 10.2 7.75 25 312 272 40 SW 24 429.8 10.2 10.20 Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA 10 Technical data F06-83Mxxxxx-06-00-xx-xx-000 Dimensions Promass M (high pressure): 1/2" SWAGELOK connection Fig. 72: Dimensions Promass M (high pressure): 1/2" SWAGELOK connection 1/2" SWAGELOK: 1.4404/316L DN Endress+Hauser A B C G L U di 8 301 266 35 7/8" 366.4 10.2 4.93 15 305 268 37 7/8" 396.4 10.2 7.75 25 312 272 40 7/8" 440.4 10.2 10.20 167 10 Technical data PROline Promass 83 PROFIBUS-DP/-PA F06-83Mxxxxx-06-00-xx-xx-010 Dimensions Promass M (high-pressure): Connector with 7/8-14UNF internal pipe thread Fig. 73: Dimensions Promass M (high pressure): Connector with 7/8-14UNF internal pipe thread Internal pipe thread 7/8-14UNF: 1.4404/316L DN 168 A B C G L U V W di 8 301 266 35 7/8-14UNF 304 10.2 3 14 4.93 15 305 268 37 7/8-14UNF 334 10.2 3 14 7.75 25 312 272 40 7/8-14UNF 378 10.2 3 14 10.20 Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA 10 Technical data F06-8xxxxxxx-06-05-xx-xx-001 Dimensions Promass M: without process connections Fig. 74: DN L J K M bmax. bmin. 8 256 27 54 6xM8 12 10 8 1) 256 27 54 6xM8 12 10 15 286 35 56 6xM8 12 10 15 1) 286 35 56 6xM8 12 10 25 310 40 62 6xM8 12 10 25 1) 310 40 62 6xM8 12 10 40 410 53 80 8 x M 10 15 13 50 544 73 94 8 x M 10 15 13 80 644 102 128 12 x M 12 18 15 1) High pressure version; permissible thread: A4 - 80; lubricant: Molykote P37 Tightening torque Lubricated thread DN Nm yes/no Thickness Inside Ø 8 30.0 no 2.62 21.89 1) O-ring 19.3 yes 2.62 21.89 30.0 no 2.62 29.82 15 1) 19.3 yes 2.62 29.82 25 30.0 no 2.62 34.60 25 1) 19.3 yes 2.62 34.60 40 60.0 no 2.62 47.30 50 60.0 yes 2.62 67.95 80 100.0 yes 3.53 94.84 8 15 1) Endress+Hauser Dimensions Promass M: without process connections High pressure version; permissible thread: A4 - 80; lubricant: Molykote P37 169 10 Technical data PROline Promass 83 PROFIBUS-DP/-PA F06-8xxxxxxx-06-05-xx-xx-003 Dimensions Promass M: Purge connections / secondary containment monitoring Fig. 75: 170 Dimensions Promass M: purge connections / secondary containment monitoring DN L H G 8 85 44.0 1/2" NPT 15 100 46.5 1/2" NPT 25 110 50.0 1/2" NPT 40 155 59.0 1/2" NPT 50 210 67.5 1/2" NPT 80 210 81.5 1/2" NPT Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA 10 Technical data 10.11 Dimensions: Promass E N Dimensions Promass E: flange connections EN (DIN), ANSI, JIS 187 G LK U 227 207 168 160 S Esc + E C F06-83Exxxxx-06-00-xx-xx-000 A B - di Fig. 76: L +1.5 –2.0 Dimensions Promass E: flange connections EN (DIN), ANSI, JIS Flange EN 1092-1 (DIN 2501 / DIN 2512N 1)) / PN 40: 1.4404/316L DN A B C G L N S LK U di 8 317 224 93 95 232 4 x Ø14 16 65 17.3 5.35 15 331 226 105 95 279 4 x Ø14 16 65 17.3 8.30 25 337 231 106 115 329 4 x Ø14 18 85 28.5 12.00 40 358 237 121 150 445 4 x Ø18 18 110 43.1 17.60 50 423 253 170 165 556 4 x Ø18 20 125 54.5 26.00 1) Flange with groove to EN 1092-1 Form D (DIN 2512N) available Flange EN 1092-1 (DIN 2501) / PN 40 (with DN 25-Flanges): 1.4404/316L DN A B C G L N S LK U di 8 341 266 75 115 440 4 x Ø14 18 85 28.5 5.35 15 341 266 75 115 440 4 x Ø14 18 85 28.5 8.30 Flange EN 1092-1 (DIN 2501 / DIN 2512N 1)) / PN 63: 1.4404/316L DN A B C G L N S LK U di 50 423 253 170 180 565 4 x Ø22 26 135 54.5 26.00 1) Endress+Hauser Flange with groove to EN 1092-1 Form D (DIN 2512N) available 171 10 Technical data PROline Promass 83 PROFIBUS-DP/-PA Flange EN 1092-1 (DIN 2501 / DIN 2512N 1)) / PN 100: 1.4404/316L DN A B C G L N S LK U di 8 317 224 93 105 261 4 x Ø14 20 75 17.3 5.35 15 331 226 105 105 295 4 x Ø14 20 75 17.3 8.30 25 337 231 106 140 360 4 x Ø18 24 100 28.5 12.00 40 358 237 121 170 486 4 x Ø22 26 125 42.5 17.60 50 423 253 170 195 581 4 x Ø26 28 145 53.9 26.00 1) Flange with groove to EN 1092-1 Form D (DIN 2512N) available Flange ANSI B16.5 / Cl 150: 1.4404/316L DN A B C G L N S LK U di 88.9 232 4 x Ø15.7 11.2 60.5 15.7 5.35 8 3/8" 317 224 93 15 1/2" 331 226 105 88.9 279 4 x Ø15.7 11.2 60.5 15.7 8.30 25 1" 337 231 106 108.0 329 4 x Ø15.7 14.2 79.2 26.7 12.00 40 1 1/2" 358 237 121 127.0 445 4 x Ø15.7 17.5 98.6 40.9 17.60 50 2" 423 253 170 152.4 556 4 x Ø19.1 19.1 120.7 52.6 26.00 G L N S LK U di Flange ANSI B16.5 / Cl 300: 1.4404/316L DN A B C 8 3/8" 317 224 93 95.2 232 4 x Ø15.7 14.2 66.5 15.7 5.35 15 1/2" 331 226 105 95.2 279 4 x Ø15.7 14.2 66.5 15.7 8.30 25 1" 337 231 106 123.9 329 4 x Ø19.0 17.5 88.9 26.7 12.00 40 1 1/2" 358 237 121 155.4 445 4 x Ø22.3 20.6 114.3 40.9 17.60 50 2" 423 253 170 165.1 556 8 x Ø19.0 22.3 127.0 52.6 26.00 G L N S LK U di Flange ANSI B16.5 / Cl 600: 1.4404/316L DN A B C 8 3/8" 317 224 93 95.3 261 4 x Ø15.7 20.6 66.5 13.9 5.35 15 1/2" 331 226 105 95.3 295 4 x Ø15.7 20.6 66.5 13.9 8.30 25 1" 337 231 106 124.0 380 4 x Ø19.1 23.9 88.9 24.3 12.00 40 1 1/2" 358 237 121 155.4 496 4 x Ø22.4 28.7 114.3 38.1 17.60 50 2" 423 253 170 165.1 583 8 x Ø19.1 31.8 127.0 49.2 26.00 Flange JIS B2238 / 10K: 1.4404/316L DN A B C G L N S LK U di 50 423 253 170 155 556 4 x Ø19 16 120 50 26.00 G L N S LK U di Flange JIS B2238 / 20K: 1.4404/316L DN 172 A B C 8 317 224 93 95 232 4 x Ø15 14 70 15 5.35 15 331 226 105 95 279 4 x Ø15 14 70 15 8.30 25 337 231 106 125 329 4 x Ø19 16 90 25 12.00 40 358 237 121 140 445 4 x Ø19 18 105 40 17.60 50 423 253 170 155 556 8 x Ø19 18 120 50 26.00 Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA 10 Technical data Flange JIS B2238 / 40K: 1.4404/316L DN A B C G L N S LK U di 8 317 224 93 115 261 4 x Ø19 20 80 15 5.35 15 331 226 105 115 300 4 x Ø19 20 80 15 8.30 25 337 231 106 130 375 4 x Ø19 22 95 25 12.00 40 358 237 121 160 496 4 x Ø23 24 120 38 17.60 50 423 253 170 165 601 8 x Ø19 26 130 50 26.00 Flange JIS B2238 / 63K: 1.4404/316L DN A B C G L N S LK U di 8 317 224 93 120 282 4 x Ø19 23 85 12 5.35 15 331 226 105 120 315 4 x Ø19 23 85 12 8.30 25 337 231 106 140 383 4 x Ø23 27 100 22 12.00 40 358 237 121 175 515 4 x Ø25 32 130 35 17.60 50 423 253 170 185 616 8 x Ø23 34 145 48 26.00 Dimensions Promass E: VCO connections 187 G U 227 168 160 207 Esc + E C F06-83Exxxxx-06-00-xx-xx-001 A B - di Fig. 77: L +1.5 –2.0 Dimensions Promass E: VCO connections 8-VCO-4 (1/2"): 1.4404/316L DN 8 A B C G L U di 317 224 93 SW 1" 252 10.2 5.35 12-VCO-4 (3/4"): 1.4404/316L Endress+Hauser DN A B C G L U di 15 331 226 105 SW 1 1/2" 305 15.7 8.30 173 10 Technical data PROline Promass 83 PROFIBUS-DP/-PA Dimensions Promass E: Tri-Clamp connections 187 G U 227 168 160 207 Esc + E C F06-83Exxxxx-06-00-xx-xx-002 A B - di Fig. 78: L +1.5 –2.0 Dimensions Promass E: Tri-Clamp connections Tri-Clamp: 1.4404/316L DN Clamp A B C G L U di 8 1" 317 224 93 50.4 229 22.1 5.35 15 1" 331 226 105 50.4 273 22.1 8.30 25 1" 337 231 106 50.4 324 22.1 12.00 40 1 1/2" 358 237 121 50.4 456 34.8 17.60 50 2" 423 253 170 63.9 562 47.5 26.00 3A version also available (Ra ≤ 0.8 µm/150 grit) 1/2"-Tri-Clamp: 1.4404/316L DN Clamp A B C G L U di 8 1/2" 317 224 93 25.0 229 9.5 5.35 15 1/2" 331 226 105 25.0 273 9.5 8.30 3A version also available (Ra ≤ 0.8 µm/150 grit) 174 Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA 10 Technical data Dimensions Promass E: DIN 11851 connections (hygienic coupling) 187 G U 227 168 160 207 Esc + E C F06-83Exxxxx-06-00-xx-xx-003 A B - di Fig. 79: L +1.5 –2.0 Dimensions Promass E: DIN 11851 connections (hygienic coupling) Hygienic coupling DIN 11851: 1.4404/316L DN A B C G L U di 8 317 224 93 Rd 34 x 1/8" 229 16 5.35 15 331 226 105 Rd 34 x 1/8" 273 16 8.30 25 337 231 106 Rd 52 x 1/6" 324 26 12.00 40 358 237 121 Rd 65 x 1/6" 456 38 17.60 50 423 253 170 Rd 78 x 1/6" 562 50 26.00 3A version also available (Ra ≤ 0.8 µm/150 grit) Endress+Hauser 175 10 Technical data PROline Promass 83 PROFIBUS-DP/-PA Dimensions Promass E: DIN 11864-1 Form A connections (couplings) 187 G U 227 168 160 207 Esc + E C F06-83Exxxxx-06-00-xx-xx-004 A B - di Fig. 80: L +1.5 –2.0 Dimensions Promass E: DIN 11864-1 Form A connections (couplings) Coupling DIN 11864-1 Form A: 1.4404/316L DN A B C G L U di 8 317 224 93 Rd 28 x 1/8" 229 10 5.35 15 331 226 105 Rd 34 x 1/8" 273 16 8.30 25 337 231 106 Rd 52 x 1/6" 324 26 12.00 40 358 237 121 Rd 65 x 1/6" 456 38 17.60 50 423 253 170 Rd 78 x 1/6" 562 50 26.00 3A version also available (Ra ≤ 0.8 µm/150 grit) 176 Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA 10 Technical data N Dimensions Promass E: flange connection DIN 11864-2 Form A (flat flange) 187 G LK U 227 207 168 160 S Esc + E C F06-83Exxxxx-06-00-xx-xx-005 A B - di Fig. 81: L +1.5 –2.0 Dimensions Promass E: flange connection DIN 11864-2 Form A (flat flange) Flange DIN 11864-2 Form A (flat flange): 1.4404/316L DN A B C G L N S LK U di 8 317 224 93 54 249 4 x Ø9 10 37 10 5.35 15 331 226 105 59 293 4 x Ø9 10 42 16 8.30 25 337 231 106 70 344 4 x Ø9 10 53 26 12.00 40 358 237 121 82 456 4 x Ø9 10 65 38 17.60 50 423 253 170 94 562 4 x Ø9 10 77 50 26.00 3A version also available (Ra ≤ 0.8 µm/150 grit) Endress+Hauser 177 10 Technical data PROline Promass 83 PROFIBUS-DP/-PA Dimensions Promass E: ISO 2853 connection (couplings) 187 G U 227 168 160 207 Esc + E C F06-83Exxxxx-06-00-xx-xx-006 A B - di Fig. 82: L +1.5 –2.0 Dimensions Promass E: ISO 2853 connection (couplings) Coupling ISO 2853: 1.4404/316L A B C G 1) L U di 8 317 224 93 37.13 229 22.6 5.35 15 331 226 105 37.13 273 22.6 8.30 25 337 231 106 37.13 324 22.6 12.00 40 358 237 121 52.68 456 35.6 17.60 50 423 253 170 64.16 562 48.6 26.00 DN 1) 178 Max. thread diameter to ISO 2853 Annex A, 3A version also available (Ra ≤ 0.8 µm/150 grit) Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA 10 Technical data Dimensions Promass E: SMS 1145 connection (hygienic coupling) 187 G U 227 168 160 207 Esc + E C F06-83Exxxxx-06-00-xx-xx-007 A B - di Fig. 83: L +1.5 –2.0 Dimensions Promass E: SMS 1145 connection (hygienic coupling) Hygienic coupling SMS 1145: 1.4404/316L DN A B C G L U di 8 317 224 93 Rd 40 x 1/6" 229 22.5 5.35 15 331 226 105 Rd 40 x 1/6" 273 22.5 8.30 25 337 231 106 Rd 40 x 1/6" 324 22.5 12.00 40 358 237 121 Rd 60 x 1/6" 456 35.5 17.60 50 423 253 170 Rd 70 x 1/6" 562 48.5 26.00 3A version also available (Ra ≤ 0.8 µm/150 grit) Endress+Hauser 179 10 Technical data PROline Promass 83 PROFIBUS-DP/-PA 10.12 Dimensions: Promass A F06-83Axxxxx-06-00-xx-xx-000 Dimensions Promass A: 4-VCO-4 connection (welded) Fig. 84: Dimensions Promass A: 4-VCO-4 connection (welded) 4-VCO-4 connection: 1.4539/904L, Alloy C-22 DN A B C E F G K L M P U / di 1 1) 305 273 32 228 160 SW 11/16" 145 290 165 120 1.1 1) 305 273 32 310 160 SW 11/16" 145 372 165 120 1.8 2 2) 305 273 32 310 160 SW 11/16" 145 372 165 120 1.4 1) 315 283 32 435 220 SW 11/16" 175 497 195 150 3.5 4 2) 315 283 32 435 220 SW 11/16" 175 497 195 150 3.0 2 4 1) 2) 180 3A version also available (Ra ≤ 0.4 µm/240 grit). For 1.4539/904L only High pressure version Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA 10 Technical data F06-83Axxxxx-06-00-xx-xx-001 Dimensions Promass A: 1/2" Tri-Clamp connection (welded) Fig. 85: Dimensions Promass A: 1/2" Tri-Clamp connection (welded) 1/2" Tri-Clamp connection / 3A version 1): 1.4539/904L DN A B C E F G K L M P U di 1 305 273 32 228 160 25 145 296 165 120 9.5 1.1 2 305 273 32 310 160 25 145 378 165 120 9.5 1.8 4 315 283 32 435 220 25 175 503 195 150 9.5 3.5 1) Endress+Hauser 3A version (Ra ≤ 0.8 µm/150 grit. Option: Ra ≤ 0.4 µm/240 grit) 181 10 Technical data PROline Promass 83 PROFIBUS-DP/-PA F06-83Axxxxx-06-00-xx-xx-004 Dimensions Promass A: 4-VCO-4 connection with mounting set DN 15 flange EN 1092-1 (DIN 2501), JIS or 1/2" flange (ANSI) Fig. 86: Dimensions Promass A: 4-VCO-4 connection with mounting set DN 15 flange EN 1092-1 (DIN 2501), JIS or 1/2" flange (ANSI) Mounting set DN 15 flange EN 1092-1 (DIN 2501) PN 40: 1.4539/904L, Alloy C-22 Surface roughness (flange): EN 1092-1 Form B1 (DIN 2526 Form C), Ra 6.3...12.5 µm DN A B C E F G K L M N P S LK U di 1 305 273 32 228 160 95 145 393 165 4 x Ø14 120 28 65 17.3 1.1 2 305 273 32 310 160 95 145 475 165 4 x Ø14 120 28 65 17.3 1.8 4 315 283 32 435 220 95 175 600 195 4 x Ø14 150 28 65 17.3 3.5 Loose flanges (not fluid-wetted) made of stainless steel 1.4404/316L Mounting set DN 15 flange (JIS) 10K: 1.4539/904L, Alloy C-22 Surface roughness (flange): Ra 3.2...6.3 µm DN A B C E F G K L M N P S LK U di 1 305 273 32 228 160 95 145 393 165 4 x Ø15 120 20 70 15.0 1.1 2 305 273 32 310 160 95 145 475 165 4 x Ø15 120 20 70 15.0 1.8 4 315 283 32 435 220 95 175 600 195 4 x Ø15 150 20 70 15.0 3.5 Loose flanges (not fluid-wetted) made of stainless steel 1.4404/316L Mounting set DN 15 flange (JIS) 20K: 1.4539/904L, Alloy C-22 Surface roughness (flange): Ra 3.2...6.3 µm DN 182 A B C E F G K L M N P S LK U di 1 305 273 32 228 160 95 145 393 165 4 x Ø15 120 14 70 15.0 1.1 2 305 273 32 310 160 95 145 475 165 4 x Ø15 120 14 70 15.0 1.8 4 315 283 32 435 220 95 175 600 195 4 x Ø15 150 14 70 15.0 3.5 Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA 10 Technical data Mounting set 1/2" flange (ANSI) Cl 150: 1.4539/904L, Alloy C-22 Surface roughness (flange): Ra 3.2...6.3 µm DN A B C E F G K L M N P S LK U di 1 1/24" 305 273 32 228 160 88.9 145 393 165 4 x Ø15.7 120 17.7 60.5 15.7 1.1 2 1/12" 305 273 32 310 160 88.9 145 475 165 4 x Ø15.7 120 17.7 60.5 15.7 1.8 4 1/8" 32 435 220 88.9 175 600 195 4 x Ø15.7 150 17.7 60.5 15.7 3.5 315 283 Loose flanges (not fluid-wetted) made of stainless steel 1.4404/316L Mounting set 1/2" flange (ANSI) Cl 300: 1.4539/904L, Alloy C-22 Surface roughness (flange): Ra 3.2...6.3 µm DN A B C E F G K L M N P S LK U di 1 1/24" 305 273 32 228 160 95.2 145 393 165 4 x Ø15.7 120 20.7 66.5 15.7 1.1 2 1/12" 305 273 32 310 160 95.2 145 475 165 4 x Ø15.7 120 20.7 66.5 15.7 1.8 4 1/8" 283 32 435 220 95.2 175 600 195 4 x Ø15.7 150 20.7 66.5 15.7 3.5 315 Loose flanges (not fluid-wetted) made of stainless steel 1.4404/316L F06-83Axxxxx-06-00-xx-xx-002 Dimensions Promass A: 4-VCO-4 connection with mounting set 1/4" NPT-F Fig. 87: Dimensions Promass A: 4-VCO-4 connection with mounting set 1/4" NPT-F Mounting set 1/4" NPT-F connection: 1.4539/904L, Alloy C-22 DN 1 B C E F G K L M P U di 273 32 228 160 SW 3/4" 145 361 165 120 1/4"-NPT 1.1 2 305 273 32 310 160 SW 3/4" 145 443 165 120 1/4"-NPT 1.8 2 1) 305 273 32 310 160 SW 3/4" 145 443 165 120 1/4"-NPT 1.4 4 315 283 32 435 220 SW 3/4" 175 568 195 150 1/4"-NPT 3.5 4 1) 315 283 32 435 220 SW 3/4" 175 568 195 150 1/4"-NPT 3.0 1) Endress+Hauser A 305 High pressure version available in 1.4539/904L only 183 10 Technical data PROline Promass 83 PROFIBUS-DP/-PA F06-83Axxxxx-06-00-xx-xx-003 Dimensions Promass A: 4-VCO-4 connection with mounting set 1/8" or 1/4" SWAGELOK Fig. 88: Dimensions Promass A: 4-VCO-4 connection with mounting set 1/8" or 1/4" SWAGELOK Mounting set SWAGELOK connection: 1.4401/316 DN A B C E F G K L M P U di 1 305 273 32 228 160 SW 7/16" 145 359.6 165 120 1/8" 1.1 1 305 273 32 228 160 SW 9/16" 145 359.6 165 120 1/4" 1.1 2 305 273 32 310 160 SW 7/16" 145 441.6 165 120 1/8" 1.8 2 305 273 32 310 160 SW 9/16" 145 441.6 165 120 1/4" 1.8 1) 305 273 32 310 160 SW 7/16" 145 441.6 165 120 1/8" 1.4 2 1) 305 273 32 310 160 SW 9/16" 145 441.6 165 120 1/4" 1.4 4 315 283 32 435 220 SW 9/16" 175 571.6 195 150 1/4" 3.5 4 1) 315 283 32 435 220 SW 9/16" 175 571.6 195 150 1/4" 3.0 2 1) 184 High pressure version Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA 10 Technical data F06-8xxxxxxx-06-05-xx-xx-005 Dimensions Promass A: Purge connections / secondary containment monitoring Fig. 89: DN Endress+Hauser Dimensions Promass A: purge connections / secondary containment monitoring L H G 1 92.0 102.0 1/2" NPT 2 130.0 102.0 1/2" NPT 4 192.5 113.1 1/2" NPT 185 10 Technical data PROline Promass 83 PROFIBUS-DP/-PA 10.13 Dimensions: Promass H F06-83Hxxxxx-06-00-xx-xx-000 Dimensions Promass H: flange connections EN (DIN), ANSI, JIS Fig. 90: Dimensions Promass H: flange connections EN (DIN), ANSI, JIS Flange EN 1092-1 (DIN 2501) / PN 40: 1.4301/304, parts in contact with medium zirconium 702 Surface roughness (flange): EN 1092-1 Form B1 (DIN 2526 Form C), Ra 1.6...3.2 µm DN A 1) B C D G L N S LK U di 384 280 104 41 95 336 4 x Ø14 20 65 17.30 8.51 15 385 280 105 41 95 440 4 x Ø14 20 65 17.30 12.00 25 401 280 121 41 115 580 4 x Ø14 19 85 28.50 17.60 40 475 304 171 65 150 794 4 x Ø18 21.5 110 43.10 25.50 50 556 315 241 76 165 1071 4 x Ø18 23.5 125 54.50 40.50 8 1) DN 8 with DN 15 flanges as standard Flange ANSI B16.5 / Cl 150: 1.4301/304, parts in contact with medium zirconium 702 Surface roughness (flange): Ra 3.2...6.3 µm DN 8 1) 15 B C D G L N S LK U di 3/8" 384 280 104 41 88.9 336 4 x Ø15.7 12.8 60.5 15.70 8.51 1/2" 385 280 105 41 88.9 440 4 x Ø15.7 12.8 60.5 15.70 12.00 25 1" 401 280 121 41 108.0 580 4 x Ø15.7 15.1 79.2 26.70 17.60 40 1 1/2" 475 304 171 65 127.0 794 4 x Ø15.7 17.5 98.6 40.90 25.50 50 2" 556 315 241 76 152.4 1071 4 x Ø19.1 23.6 120.7 52.60 40.50 1) 186 A DN 8 with DN 15 flanges as standard Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA 10 Technical data Flange ANSI B16.5 / Cl 300: 1.4301/304, parts in contact with medium zirconium 702 Surface roughness (flange): Ra 3.2...6.3 µm DN 8 1) 15 A B C D G L N S LK U di 3/8" 384 280 104 41 95.2 336 4 x Ø15.7 14.2 66.5 15.70 8.51 1/2" 385 280 105 41 95.2 440 4 x Ø15.7 14.2 66.5 15.70 12.00 25 1" 401 280 121 41 124.0 580 4 x Ø19.1 17.5 88.9 26.70 17.60 40 1 1/2" 475 304 171 65 155.4 794 4 x Ø22.3 20.6 114.3 40.90 25.50 50 2" 556 315 241 76 165.1 1071 8 x Ø19.1 23.6 127 52.60 40.50 1) DN 8 with DN 15 flanges as standard Flange JIS B2238 / 20K: 1.4301/304, parts in contact with medium zirconium 702 Surface roughness (flange): Ra 3.2...6.3 µm DN A B C D G L N S LK U di 384 280 104 41 95 336 4 x Ø15 14 70 15.00 8.51 15 385 280 105 41 95 440 4 x Ø15 14 70 15.00 12.00 25 401 280 121 41 125 580 4 x Ø19 16 90 25.00 17.60 40 475 304 171 65 140 794 4 x Ø19 18 105 40.00 25.50 50 556 315 241 76 155 1071 8 x Ø19 22 120 50.00 40.50 8 1) 1) DN 8 with DN 15 flanges as standard F06-8xxxxxxx-06-05-xx-xx-007 Dimensions Promass H: purge connections / secondary containment monitoring Fig. 91: DN Endress+Hauser Dimensions Promass H: purge connections / secondary containment monitoring L H A G 8 55 82 25 1/2" NPT 15 102 82 25 1/2" NPT 25 172 82 25 1/2" NPT 40 263 102 45 1/2" NPT 50 381.5 119.5 58 1/2" NPT 187 10 Technical data PROline Promass 83 PROFIBUS-DP/-PA 10.14 Dimensions: Promass I F06-83Ixxxxx-06-00-xx-xx-000 Dimensions Promass I: flange connections EN (DIN), ANSI, JIS Fig. 92: Dimensions Promass I: flange connections EN (DIN), ANSI, JIS Flange EN 1092-1 (DIN 2501) / PN 40: 1.4301/304, parts in contact with medium titanium grade 9 Surface roughness (flange): EN 1092-1 Form B1 (DIN 2526 Form C), Ra 6.3...12.5 µm DN A B C G L N S LK U di 8 1) 350 291 59 95 402 4 x Ø14 20 65 17.30 8.55 15 350 291 59 95 438 4 x Ø14 20 65 17.30 11.38 15 2) 350 291 59 95 572 4 x Ø14 19 65 17.07 17.07 25 350 291 59 115 578 4 x Ø14 23 85 28.50 17.07 25 2) 377 305 72 115 700 4 x Ø14 22 85 25.60 25.60 40 377 305 72 150 708 4 x Ø18 26 110 43.10 25.60 40 2) 406 320 86 150 819 4 x Ø18 24 110 35.62 35.62 50 406 320 86 165 827 4 x Ø18 28 125 54.50 35.62 1) 2) DN 8 with DN 15 flanges as standard DN 15, 25, 40 “FB” = Full bore versions of Promass I Flange EN 1092-1 (DIN 2501) / PN 63: 1.4301/304, parts in contact with medium titanium grade 9 Surface roughness (flange): EN 1092-1 Form B2 (DIN 2526 Form E), Ra 1.6...3.2 µm DN A B C G L N S LK U di 50 406 320 86 180 832 4 x Ø22 34 135 54.5 35.62 Flange EN 1092-1(DIN 2501) / PN 100: 1.4301/304, parts in contact with medium titanium grade 9 Surface roughness (flange): EN 1092-1 Form B2 (DIN 2526 Form E), Ra 1.6...3.2 µm DN A B C G L N S LK U di 8 1) 350 291 59 105 402 4 x Ø14 25 75 17.30 8.55 15 350 291 59 105 438 4 x Ø14 25 75 17.30 11.38 15 2) 350 291 59 105 578 4 x Ø14 26 75 17.07 17.07 25 350 291 59 140 578 4 x Ø18 29 100 28.50 17.07 25 2) 377 305 72 140 706 4 x Ø18 31 100 25.60 25.60 40 377 305 72 170 708 4 x Ø22 32 125 42.50 25.60 40 2) 406 320 86 170 825 4 x Ø22 33 125 35.62 35.62 50 406 320 86 195 832 4 x Ø26 36 145 53.90 35.62 1) DN 8 with DN 15 flanges as standard 2) DN 15, 25, 40 “FB” = Full bore versions of Promass I 188 Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA 10 Technical data Flange ANSI B16.5 / Cl 150: 1.4301/304, parts in contact with medium titanium grade 9 Surface roughness (flange): Ra 3.2...6.3 µm DN 8 1) A B C G L N S LK U di 3/8" 350 291 59 88.9 402 4 x Ø15.7 20 60.5 15.70 8.55 15 1/2" 350 291 59 88.9 438 4 x Ø15.7 20 60.5 15.70 11.38 15 2) 1/2" 350 291 59 88.9 572 4 x Ø15.7 19 60.5 17.07 17.07 1" 350 291 59 108.0 578 4 x Ø15.7 23 79.2 26.70 17.07 25 25 2) 1" 377 305 72 108.0 700 4 x Ø15.7 22 79.2 25.60 25.60 40 1 1/2" 377 305 72 127.0 708 4 x Ø15.7 26 98.6 40.90 25.60 40 2) 1 1/2" 406 320 86 127.0 819 4 x Ø15.7 24 98.6 35.62 35.62 2" 406 320 86 152.4 827 4 x Ø19.1 28 120.7 52.60 35.62 50 1) 2) DN 8 with DN 15 flanges as standard DN 15, 25, 40 “FB” = Full bore versions of Promass I Flange ANSI B16.5 / Cl 300: 1.4301/304, parts in contact with medium titanium grade 9 Surface roughness (flange): Ra 3.2...6.3 µm A B C G L N S LK U di 8 1) DN 3/8" 350 291 59 95.3 402 4 x Ø15.7 20 66.5 15.70 8.55 15 1/2" 350 291 59 95.3 438 4 x Ø15.7 20 66.5 15.70 11.38 15 2) 1/2" 350 291 59 95.3 572 4 x Ø15.7 19 66.5 17.07 17.07 25 1" 350 291 59 124.0 578 4 x Ø19.1 23 88.9 26.70 17.07 25 2) 1" 377 305 72 124.0 700 4 x Ø19.1 22 88.9 25.60 25.60 40 1 1/2" 377 305 72 155.4 708 4 x Ø22.4 26 114.3 40.90 25.60 40 2) 1 1/2" 406 320 86 155.4 819 4 x Ø22.4 24 114.3 35.62 35.62 2" 406 320 86 165.1 827 8 x Ø19.1 28 127.0 52.60 35.62 50 1) DN 8 with DN 15 flanges as standard 2) DN 15, 25, 40 “FB” = Full bore versions of Promass I Flange ANSI B16.5 / Cl 600: 1.4301/304, parts in contact with medium titanium grade 9 Surface roughness (flange): Ra 3.2...6.3 µm DN A B C G L N S LK U di 3/8" 350 291 59 95.3 402 4 x Ø15.7 20 66.5 13.80 8.55 15 1/2" 350 291 59 95.3 438 4 x Ø15.7 20 66.5 13.80 11.38 15 2) 1/2" 350 291 59 95.3 578 4 x Ø15.7 22 66.5 17.07 17.07 25 1" 350 291 59 124.0 578 4 x Ø19.1 23 88.9 24.40 17.07 25 2) 1" 377 305 72 124.0 706 4 x Ø19.1 25 88.9 25.60 25.60 40 1 1/2" 377 305 72 155.4 708 4 x Ø22.4 28 114.3 38.10 25.60 40 2) 1 1/2" 406 320 86 155.4 825 4 x Ø22.4 29 114.3 35.62 35.62 2" 406 320 86 165.1 832 8 x Ø19.1 33 127.0 49.30 35.62 8 1) 50 1) DN 8 with DN 15 flanges as standard 2) DN 15, 25, 40 “FB” = Full bore versions of Promass I Endress+Hauser 189 10 Technical data PROline Promass 83 PROFIBUS-DP/-PA Flange JIS B2238 / 10K: 1.4301/304, parts in contact with medium titanium grade 9 Surface roughness (flange): Ra 3.2...6.3 µm DN A B C G L N S LK U di 50 406 320 86 155 827 4 x Ø19 28 120 50 35.62 Flange JIS B2238 / 20K: 1.4301/304, parts in contact with medium titanium grade 9 Surface roughness (flange): Ra 3.2...6.3 µm DN A B C G L N S LK U di 8 1) 350 291 59 95 402 4 x Ø15 20 70 15.00 8.55 15 350 291 59 95 438 4 x Ø15 20 70 15.00 11.38 15 2) 350 291 59 95 572 4 x Ø15 19 70 17.07 17.07 25 350 291 59 125 578 4 x Ø19 23 90 25.00 17.07 25 2) 377 305 72 125 700 4 x Ø19 22 90 25.60 25.60 40 377 305 72 140 708 4 x Ø19 26 105 40.00 25.60 40 2) 406 320 86 140 819 4 x Ø19 24 105 35.62 35.62 50 406 320 86 155 827 8 x Ø19 28 120 50.00 35.62 di 1) DN 8 with DN 15 flanges as standard 2) DN 15, 25, 40 “FB” = Full bore versions of Promass I Flange JIS B2238 / 40K: 1.4301/304, parts in contact with medium titanium grade 9 Surface roughness (flange): Ra 3.2...6.3 µm DN 1) A B C G L N S LK U 350 291 59 115 402 4 x Ø19 25 80 15.00 8.55 15 350 291 59 115 438 4 x Ø19 25 80 15.00 11.38 15 2) 350 291 59 115 578 4 x Ø19 26 80 17.07 17.07 25 350 291 59 130 578 4 x Ø19 27 95 25.00 17.07 25 2) 377 305 72 130 706 4 x Ø19 29 95 25.60 25.60 40 377 305 72 160 708 4 x Ø23 30 120 38.00 25.60 40 2) 406 320 86 160 825 4 x Ø23 31 120 35.62 35.62 50 406 320 86 165 827 8 x Ø19 32 130 50.00 35.62 di 8 1) DN 8 with DN 15 flanges as standard 2) DN 15, 25, 40 “FB” = Full bore versions of Promass I Flange JIS B2238 / 63K: 1.4301/304, parts in contact with medium titanium grade 9 Surface roughness (flange): Ra 3.2...6.3 µm DN 8 1) 15 A B C G L N S LK U 350 291 59 120 402 4 x Ø19 28 85 12.00 8.55 350 291 59 120 438 4 x Ø19 28 85 12.80 11.38 15 2) 350 291 59 120 578 4 x Ø19 29 85 17.07 17.07 25 350 291 59 140 578 4 x Ø23 30 100 22.00 17.07 377 305 72 140 706 4 x Ø23 32 100 25.60 25.60 40 377 305 72 175 708 4 x Ø25 36 130 35.00 25.60 40 2) 406 320 86 175 825 4 x Ø25 37 130 35.62 35.62 50 406 320 86 185 832 8 x Ø23 40 145 48.00 35.62 25 2) 1) DN 8 with DN 15 flanges as standard 2) DN 15, 25, 40 “FB” = Full bore versions of Promass I 190 Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA 10 Technical data F06-83Ixxxxx-06-00-xx-xx-001 Dimensions Promass I: Tri-Clamp connections Fig. 93: Dimensions Promass I: Tri-Clamp connections Tri-Clamp / 3A version1): titanium grade 2 DN Clamp A B C G L U 8 1" 350 291 59 50.4 427 22.1 8.55 15 1" 350 291 59 50.4 463 22.1 11.38 59 50.4 603 22.1 17.07 15 2) 25 see 3/4" Tri-Clamp connection 1" 2) di 350 291 1" 377 305 72 50.4 730 22.1 25.60 40 1 1/2" 377 305 72 50.4 731 34.8 25.60 40 2) 1 1/2" 406 320 86 50.4 849 34.8 35.62 2" 406 320 86 63.9 850 47.5 35.62 25 50 1) 2) 3A version (Ra ≤ 0.8 µm/150 grit. Option: Ra ≤ 0.4 µm/240 grit) DN 15, 25, 40 “FB” = Full bore versions of Promass I 1/2" Tri-Clamp / 3A version1): titanium grade 2 DN 8 15 1) Clamp A B C G L U di 1/2" 350 291 59 25.0 426 9.5 8.55 1/2" 350 291 59 25.0 462 9.5 11.38 L U di 3A version (Ra ≤ 0.8 µm/150 grit. Option: Ra ≤ 0.4 µm/240 grit) 3/4" Tri-Clamp / 3A version1): titanium grade 2 DN Clamp A B C G 8 3/4" 350 291 59 25.0 426 16.0 8.55 15 3/4" 350 291 59 25.0 462 16.0 11.38 15 2) 3/4" 350 291 59 25.0 602 16.0 17.07 1) 3A version (Ra ≤ 0.8 µm/150 grit. Option: Ra ≤ 0.4 µm/240 grit) 2) DN 15 “FB” = Full bore versions of Promass I Endress+Hauser 191 10 Technical data PROline Promass 83 PROFIBUS-DP/-PA F06-83Ixxxxx-06-00-xx-xx-003 Dimensions Promass I: DIN 11851 connections (hygienic coupling) Fig. 94: Dimensions Promass I: DIN 11851 connections (hygienic coupling) Hygienic coupling DIN 11851 / 3A version 1): titanium grade 2 DN A B C G L U di 8 350 291 59 Rd 34 x 1/8" 427 16 8.55 15 350 291 59 Rd 34 x 1/8" 463 16 11.38 15 2) 350 291 59 Rd 34 x 1/8" 602 16 17.07 25 350 291 59 Rd 52 x 1/6" 603 26 17.07 25 2) 377 305 72 Rd 52 x 1/6" 736 26 25.60 40 377 305 72 Rd 65 x 1/6" 731 38 25.60 40 2) 406 320 86 Rd 65 x 1/6" 855 38 35.62 50 406 320 86 Rd 78 x 1/6" 856 50 35.62 1) 2) 3A version (Ra ≤ 0.8 µm/150 grit) DN 15, 25, 40 “FB” = Full bore versions of Promass I Hygienic coupling DIN 11851 Rd 28 x 1/8" / 3A version 1): titanium grade 2 DN 8 15 1) 192 A B C G L U di 350 291 59 Rd 28 x 1/8" 426 10 8.55 350 291 59 Rd 28 x 1/8" 462 10 11.38 3A version (Ra ≤ 0.8 µm/150 grit) Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA 10 Technical data F06-83Ixxxxx-06-00-xx-xx-004 Dimensions Promass I: DIN 11864-1 Form A connections (couplings) Fig. 95: Dimensions Promass I: DIN 11864-1 Form A connections (couplings) Coupling DIN 11864-1 Form A / 3A version 1): titanium grade 2 DN 8 2) 15 A B C G L U di 350 291 59 Rd 28 x 1/8" 428 10 8.55 350 291 59 Rd 34 x 1/8" 463 16 11.38 15 3) 350 291 59 Rd 34 x 1/8" 602 16 17.07 25 350 291 59 Rd 52 x 1/6" 603 26 17.07 25 3) 40 40 50 3) 377 305 72 Rd 52 x 1/6" 734 26 25.60 377 305 72 Rd 65 x 1/6" 731 38 25.60 406 320 86 Rd 65 x 1/6" 855 38 35.62 406 320 86 Rd 78 x 1/6" 856 50 35.62 1) 3A version (Ra ≤ 0.8 µm/150 grit. Option: Ra ≤ 0.4 µm/240 grit) DN 8 with DN 10 threaded adapters 3) DN 15, 25, 40 “FB” = Full bore versions of Promass I 2) Endress+Hauser 193 10 Technical data PROline Promass 83 PROFIBUS-DP/-PA F06-83Ixxxxx-06-00-xx-xx-005 Dimensions Promass I: flange connection DIN 11864-2 Form A (flat flange) Fig. 96: Dimensions Promass I: flange connection DIN 11864-2 Form A (flat flange) Flange DIN 11864-2 Form A (flat flange) / 3A version 1): titanium grade 2 DN 2) A B C G L N S LK U di 350 291 59 54 449 4 x Ø9 10 37 10 8.55 15 350 291 59 59 485 4 x Ø9 10 42 16 11.38 25 350 291 59 70 625 4 x Ø9 10 53 26 17.07 40 377 305 72 82 753 4 x Ø9 10 65 38 25.60 50 406 320 86 94 874 4 x Ø9 10 77 50 35.62 8 1) 3A version (Ra ≤ 0.8 µm/150 grit. Option: Ra ≤ 0.4 µm/240 grit) 2) DN 8 with DN 10 flanges 194 Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA 10 Technical data F06-83Ixxxxx-06-00-xx-xx-006 Dimensions Promass I: ISO 2853 connections (couplings) Fig. 97: Dimensions Promass I: ISO 2853 connections (couplings) Coupling ISO 2853 / 3A version 1): titanium grade 2 DN 2) A B C G L U di 350 291 59 37.13 435 22.6 8.55 15 350 291 59 37.13 471 22.6 11.38 15 3) 350 291 59 37.13 610 22.6 17.07 25 3) 377 305 72 37.13 744 22.6 25.60 40 377 305 72 50.65 737 35.6 25.60 40 3) 406 320 86 50.65 859 35.6 35.62 50 406 320 86 64.16 856 48.6 35.62 8 1) 3A version (Ra ≤ 0.8 µm/150 grit. Option: Ra ≤ 0.4 µm/240 grit) 2) DN 8 with DN 15 threaded adapters as standard 3) DN 15, 25, 40 “FB” = Full bore versions of Promass I Endress+Hauser 195 10 Technical data PROline Promass 83 PROFIBUS-DP/-PA F06-83Ixxxxx-06-00-xx-xx-002 Dimensions Promass I: SMS 1145 connections (hygienic coupling) Fig. 98: Dimensions Promass I: SMS 1145 connections (hygienic coupling) Hygienic coupling SMS 1145 / 3A version 1): titanium grade 2 DN A B C G L U di 8 350 291 59 Rd 40 x 1/6" 427 22.5 8.55 15 350 291 59 Rd 40 x 1/6" 463 22.5 11.38 25 350 291 59 Rd 40 x 1/6" 603 22.5 17.07 25 2) 377 305 72 Rd 40 x 1/6" 736 22.5 25.60 40 377 305 72 Rd 60 x 1/6" 738 35.5 25.60 40 2) 406 320 86 Rd 60 x 1/6" 857 35.5 35.62 50 406 320 86 Rd 70 x 1/6" 858 48.5 35.62 1) 3A version (Ra ≤ 0.8 µm/150 grit) 2) DN 15, 25, 40 “FB” = Full bore versions of Promass I 196 Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA Index Index A Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97 Addressing Configuration using local display . . . . . . . . . . . . 62 Configuring via miniature switches . . . . . . . . . . . 60 Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . 130 Ambient temperature . . . . . . . . . . . . . . . . . . . . . . . 130 Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123 Applicator (selection and configuration software) . . 97 Auxiliary power (supply voltage) . . . . . . . . . . . . . . 125 B Block model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 C Cable entries Degree of protection . . . . . . . . . . . . . . . . . . . . . . 35 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . 125 Cable specifications PROFIBUS-DP/-PA . . . . . . . . . . . . . . . . . . . . . . . 25 Remote version, connecting cable . . . . . . . . . . . 30 Calibration factor (default) . . . . . . . . . . . . . . . . . . . . 10 CE mark (declaration of conformity) . . . . . . . . . . . . 10 Certification PROFIBUS-DP/-PA . . . . . . . . . . . . . . . . 11 CIP-cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 Cleaning CIP-cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . 130 Exterior cleaning . . . . . . . . . . . . . . . . . . . . . . . . . 95 SIP-cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . 130 Code entry (function matrix) . . . . . . . . . . . . . . . . . . 42 Commissioning Density adjustment . . . . . . . . . . . . . . . . . . . . . . . 91 Gas measurement . . . . . . . . . . . . . . . . . . . . . . . 85 PROFIBUS interface (with Commuwin II) . . . . . . 63 PROFIBUS interface (with local display) . . . . . . 62 Quick Setup “Commissioning” . . . . . . . . . . . . 2, 83 Zero point adjustment . . . . . . . . . . . . . . . . . . . . . 89 Commuwin II operating program . . . . . . . . . . . . . . . 50 Conditions for operation . . . . . . . . . . . . . . . . . . . . . 130 Configuration examples (Simatic S7 HW-Konfig) . . 76 Connection see Electrical connection Connector (field bus connector) . . . . . . . . . . . . . . . 34 Contamination Declaration Form (for returning) . . . . 8 Cycle times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 Cyclic measured variables, factory settings . . . . . . 74 D Data exchange Acyclic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Cyclic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 Data storage (S-DAT, T-DAT) . . . . . . . . . . . . . . . . . 94 Declaration of conformity (CE mark) . . . . . . . . . . . . 10 Degree of protection . . . . . . . . . . . . . . . . . . . . 35, 130 Density adjustment . . . . . . . . . . . . . . . . . . . . . . . . . 91 Endress+Hauser Design see Dimensions Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Device designation . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Device functions see Function descriptions Device matrix (Commuwin II) . . . . . . . . . . . . . . . . . . 51 Dimensions High-temperature (compact) . . . . . . . . . . . . . . . 146 High-temperature (remote) . . . . . . . . . . . . . . . . 146 Promass A / process connections . . . . . . . . . . . 180 Promass E / process connections . . . . . . . . . . . 171 Promass F / process connections . . . . . . . . . . . 147 Promass H / process connections . . . . . . . . . . . 186 Promass I / process connections . . . . . . . . . . . 188 Promass M / process connections . . . . . . . . . . 157 Remote version (Promass E) . . . . . . . . . . . . . . . 145 Remote version (Promass F, M, A, H, I) . . . . . . . 145 Remote version for heating . . . . . . . . . . . . . . . . 145 Stainless steel field housing . . . . . . . . . . . . . . . 144 Wall-mount housing . . . . . . . . . . . . . . . . . . . . . . 144 Display Display and operating elements . . . . . . . . . . . . . 38 Readings displayed . . . . . . . . . . . . . . . . . . . . . . . 39 Turning the display . . . . . . . . . . . . . . . . . . . . . . . 23 Display value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 Documentation, supplementary . . . . . . . . . . . . . . . 143 E Electrical connection Cable specifications (remote version) . . . . . . . . . 30 Degree of protection . . . . . . . . . . . . . . . . . . . . . . 35 Post-connection check (checklist) . . . . . . . . . . . . 36 PROFIBUS cable specifications . . . . . . . . . . . . . 25 Remote version . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Electronics boards (installation/removal) Field housing . . . . . . . . . . . . . . . . . . . . . . . . . . . 115 Wall-mount housing . . . . . . . . . . . . . . . . . . . . . . 117 Error limits see Measuring accuracy Error messages Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 System / process errors . . . . . . . . . . . . . . . . . . . 101 Error-detection and rectification . . . . . . . . . . . . . . . . 99 European Pressure Equipment Directive . . . . . . . . 142 Ex certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142 Examples of configuration (system integration) . . . . 75 Exchange (device fuse) . . . . . . . . . . . . . . . . . . . . . 119 Exterior cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 F Field bus connector . . . . . . . . . . . . . . . . . . . . . . . . . 34 FieldCheck (test and simulation software) . . . . . . . . 98 Fitting lengths see Dimensions Flow direction . . . . . . . . . . . . . . . . . . . . . . . . . . 16, 17 197 Index Flow limit see Measuring range Fluid temperature ranges . . . . . . . . . . . . . . . . . . . . 130 Formats, (standard and extended formats) . . . . . . . 68 Function check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 Function description see “Description of Device Functions” manual Function matrix Via Commuwin II . . . . . . . . . . . . . . . . . . . . . . . . . 51 Via local display . . . . . . . . . . . . . . . . . . . . . . . . . 41 Functions, function blocks, function groups . . . . . . 41 Fuse, replacing . . . . . . . . . . . . . . . . . . . . . . . . . . . 119 G Galvanic isolation . . . . . . . . . . . . . . . . . . . . . . . . . . 125 Gas measurement . . . . . . . . . . . . . . . . . . . . . . . . . . 85 GSD (Device Master File) Manufacturer-specific GSD . . . . . . . . . . . . . . . . 66 Profile GSD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 H Hardware configuration Device addressing . . . . . . . . . . . . . . . . . . . . . . . 60 Write protection (access to device parameters) . 59 Hazardous substances . . . . . . . . . . . . . . . . . . . . . . . 8 Heating (general notes, insulation, etc.) . . . . . . . . . 18 HOME position (operating mode display) . . . . . . . . 38 I IEEE floating point number . . . . . . . . . . . . . . . . . . . . 70 Incoming acceptance . . . . . . . . . . . . . . . . . . . . . . . 13 Inlet runs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Input data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 Input variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123 Installation see Installation conditions Installation conditions Inlet and outlet runs . . . . . . . . . . . . . . . . . . . . . . 19 Installation dimensions . . . . . . . . . . . . . . . . . . . . 14 Mounting location . . . . . . . . . . . . . . . . . . . . . . . . 14 Orientation (vertical, horizontal) . . . . . . . . . . . . . 16 System pressure . . . . . . . . . . . . . . . . . . . . . . . . . 15 Vertical pipelines . . . . . . . . . . . . . . . . . . . . . . . . . 15 Vibrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Installing wall-mount transmitter housing . . . . . . . . . 21 Insulation of sensors . . . . . . . . . . . . . . . . . . . . . . . . 19 Interface see Display L Limiting medium pressure range . . . . . . . . . . . . . . 131 Local display see Display Low flow cut off . . . . . . . . . . . . . . . . . . . . . . . . . . . 125 M Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 Material load curves . . . . . . . . . . . . . . . . . . . . . . . . 141 Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139 Measured variables . . . . . . . . . . . . . . . . . . . . . . . . 123 198 PROline Promass 83 PROFIBUS-DP/-PA Measuring accuracy Fluid pressure influence . . . . . . . . . . . . . . . . . . Fluid temperature influence . . . . . . . . . . . . . . . Maximum measured error . . . . . . . . . . . . . . . . Reference conditions . . . . . . . . . . . . . . . . . . . . Measuring principle . . . . . . . . . . . . . . . . . . . . . . . Measuring range . . . . . . . . . . . . . . . . . . . . . . . . . . Measuring system . . . . . . . . . . . . . . . . . . . . . . . . . Mounting sensor see Installation conditions 129 128 126 126 123 123 123 N Nameplate Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Nominal pressure see Medium pressure range O Operable flow range . . . . . . . . . . . . . . . . . . . . . . . 124 Operation Commuwin II (operating software) . . . . . . . . . . . 50 Display and operating elements . . . . . . . . . . . . 38 FieldCare (operating software) . . . . . . . . . . . . . 49 Function matrix . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Local display . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 SIMATIC PDM (operating software) . . . . . . . . . . 49 ToF Tool-FieldTool (operating software) . . . . . . 49 Operational safety . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Order code Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97 Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Ordering code Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Ordering information . . . . . . . . . . . . . . . . . . . . . . . 143 Outlet runs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Output data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 Output signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125 Output variables . . . . . . . . . . . . . . . . . . . . . . . . . . 125 P Performance characteristics (repeatability) . . . . . 128 Post-installation check (checklist) . . . . . . . . . . . . . . 23 Potential isolation . . . . . . . . . . . . . . . . . . . . . . . . . 125 Power consumption . . . . . . . . . . . . . . . . . . . . . . . . 125 Power supply failure . . . . . . . . . . . . . . . . . . . . . . . 125 Pressure device approval . . . . . . . . . . . . . . . . . . . 142 Pressure loss (formulae, pressure loss diagrams) 132 Pressure monitoring connections . . . . . . . . . . . . . . 94 Process connections . . . . . . . . . . . . . . . . . . . . . . . 141 Process errors Definition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Process error messages . . . . . . . . . . . . . . . . . 101 Process errors without display message . . . . . 113 PROFIBUS-DP/-PA Cable specifications . . . . . . . . . . . . . . . . . . . . . . 25 Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Configuring device address . . . . . . . . . . . . . . . . 60 General information . . . . . . . . . . . . . . . . . . . . . . 44 Endress+Hauser PROline Promass 83 PROFIBUS-DP/-PA Shielding, grounding . . . . . . . . . . . . . . . . . . . . . 26 Pumps, mounting location, system pressure . . . . . . 15 Purge connections . . . . . . . . . . . . . . . . . . . . . . . . . . 94 Q Quick Setup menu Commissioning . . . . . . . . . . . . . . . . . . . . . . . . 2, 83 Gas measurement . . . . . . . . . . . . . . . . . . . . . . . 85 R Registered trademarks . . . . . . . . . . . . . . . . . . . . . . 11 Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Repeatability (measuring accuracy) . . . . . . . . . . . 128 Replacing Electronics boards . . . . . . . . . . . . . . . . . . . . . . 115 Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 Returning devices . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 S Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Safety Regulation Form see Contamination Declaration Form Safety symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Sanitary compatibility . . . . . . . . . . . . . . . . . . . . . . . 142 S-DAT (Sensor-DAT) . . . . . . . . . . . . . . . . . . . . . . . . 94 Seals Fluid temperature ranges . . . . . . . . . . . . . . . . . 130 Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141 Replacing, replacement seals . . . . . . . . . . . . . . 95 Secondary containment Gas purging, pressure monitoring connections . 94 Pressure range . . . . . . . . . . . . . . . . . . . . . . . . . 131 Serial number . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9, 10 Shock resistance . . . . . . . . . . . . . . . . . . . . . . . . . . 130 Signal on alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . 125 SIP-cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 Software Amplifier display . . . . . . . . . . . . . . . . . . . . . . . . . 61 Versions (history) . . . . . . . . . . . . . . . . . . . . . . . 120 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114 Specify (hardware) write protection . . . . . . . . . . . . . 59 Standards, guidelines . . . . . . . . . . . . . . . . . . . . . . 142 Status code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Supplementary Ex documentation . . . . . . . . . . . . . . . 7 Supply voltage (auxiliary power) . . . . . . . . . . . . . . 125 System architecture PROFIBUS-DP . . . . . . . . . . . . . . . . . . . . . . . . . . 44 PROFIBUS-PA . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 System errors Definition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 System error messages . . . . . . . . . . . . . . . . . . 101 System integration (commissioning) . . . . . . . . . . . . 66 System pressure, requirements . . . . . . . . . . . . . . . . 15 Index Fluid temperature . . . . . . . . . . . . . . . . . . . . . . . . 130 Storage temperature . . . . . . . . . . . . . . . . . . . . . 130 Thermal insulation, general notes . . . . . . . . . . . . . . . 19 ToF Tool-FieldTool Package . . . . . . . . . . . . . . . 49, 97 Totalizers (control variables) . . . . . . . . . . . . . . . . . . . 74 Transmitter Electrical connection . . . . . . . . . . . . . . . . . . . . . . 31 Installing wall-mount housing . . . . . . . . . . . . . . . 21 Turning the field housing (aluminum) . . . . . . . . . 20 Turning the field housing (stainless steel) . . . . . . 20 Transporting the sensor . . . . . . . . . . . . . . . . . . . . . . 13 Trouble-shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 Type of errors (system and process errors) . . . . . . . 43 V Vertical pipelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Vibration resistance . . . . . . . . . . . . . . . . . . . . . . . . 130 Vibrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19, 130 W Wall-mount transmitter housing, Installing . . . . . . . . 21 Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139 Wiring see Electric connection Z Zero point adjustment . . . . . . . . . . . . . . . . . . . . . . . . 89 T T-DAT (Transmitter-DAT) . . . . . . . . . . . . . . . . . . . . . 94 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123 Temperature ranges Ambient temperature . . . . . . . . . . . . . . . . . . . . 130 Endress+Hauser 199 Index 200 PROline Promass 83 PROFIBUS-DP/-PA Endress+Hauser 'HFODUDWLRQRIFRQWDPLQDWLRQ Dear customer, Because of legal determinations and for the safety of our employees and operating equipment we need this “Declaration of contamination” with your signature before your order can be handled. Please put the completely filled in declaration to the instrument and to the shipping documents in any case. Add also safety sheets and/or specific handling instructions if necessary. type of instrument / sensor: __________________________________ serial number: _______________________ medium / concentration: __________________________________ temperature: ______ pressure: _______ cleaned with: __________________________________ conductivity: ______ viscosity: _______ :DUQLQJKLQWVIRUPHGLXPXVHG SAFE o o o o o o o o radioactive explosive caustic poisonous harmful to health biologically hazardous inflammable safe Please mark the appropriate warning hints. 5HDVRQIRUUHWXUQ BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB &RPSDQ\GDWD company: ______________________________ contact person: ______________________________ address: _________________________ _________________________ ______________________________ department: _________________________ ______________________________ phone number: _________________________ ______________________________ fax / e-mail: _________________________ ______________________________ your order no.: _________________________ I hereby certify that the returned equipment has been cleaned and decontaminated acc. to good industrial practices and is in compliance with all regulations. This equipment poses no health or safety risks due to contamination. _______________________________ ___________________________________ (Date) (company stamp and legally binding signature) More information about services and repairs: www.services.endress.com Europe Austria – Wien ❑ Endress+Hauser Ges.m.b.H. Tel. (01) 88 05 60, Fax (01) 88 05 63 35 Belarus – Minsk Belorgsintez Tel. (017) 2 50 84 73, Fax (017) 2 50 85 83 Belgium / Luxembourg – Bruxelles ❑ Endress+Hauser S.A. / N.V. Tel. (02) 2 48 06 00, Fax (02) 2 48 05 53 Bulgaria – Sofia Intertech-Automation Ltd. Tel. (02) 9 62 71 52, Fax (02) 9 62 14 71 Croatia – Zagreb ❑ Endress+Hauser GmbH+Co. Tel. (01) 6 63 77 85, Fax (01) 6 63 78 23 Cyprus – Nicosia I+G Electrical Services Co. Ltd. Tel. (02) 48 47 88, Fax (02) 48 46 90 Czech Republic – Praha ❑ Endress+Hauser Czech s.r.o. Tel. (02) 66 78 42 00, Fax (026) 66 78 41 79 Denmark – Søborg ❑ Endress+Hauser A/S Tel. (70) 13 11 32, Fax (70) 13 21 33 Estonia – Tartu Elvi-Aqua OÜ Tel. 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For General Trading Tel. 2 41 12 63, Fax 2 41 15 93 Cambodia – Khan Daun Penh, Phom Penh Comin Khmere Co. Ltd. Tel. (23) 42 60 56, Fax (23) 42 66 22 Latvia – Riga Elekoms Ltd. Tel. (07) 33 64 44, Fax (07) 33 64 48 http://www.endress.com Korea, South – Seoul ❑ Endress+Hauser (Korea) Co. Ltd. Tel. (02) 26 58 72 00, Fax (02) 26 59 28 38 Australia – North Ryde NSW 2113 ❑ Endress+Hauser Australia Pty. Ltd. Tel. (02) 88 77 70 00, Fax (02) 88 77 70 99 New Zealand – Auckland EMC Industrial Group Ltd. Tel. (09) 4 15 51 10, Fax (09) 4 15 51 15 All other countries ❑ Endress+Hauser GmbH+Co. KG Instruments International Weil am Rhein, Germany Tel. (07621) 9 75 02, Fax (07621) 97 53 45

Promass 83 Profibus (ba)

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