Transcript
Protect Blue Sales Presentation June 2013 Jürgen Rüth
CONTENTS
A
Introduction
B
Data Center
C
Protect Blue Description
D
Operating Modes
E
Battery Connection
F
Technical Details
G
Communication
H
Protect Blue TCO
I
References
J
Terminal Cabinets
2
A. INTRODUCTION
3
DEMAND FOR NEW DATA CENTER AND GREEN SOLUTIONS ARE INCREASING THE NEED TO DEVELOP ENERGY EFFICIENT SOLUTIONS
•
GENERAL MARKET ENVIRONMENT
•
Data consumption levels continue to surge – Developments like cloud computing lead to a boom in demand for new data centre capacity
•
Total cost of ownership focus from customer – Especially, in data center business, where energy consumption is a huge part of operating expenses
•
UPS market for >100 KVA is forecasted to grow with 10% p.a. until 2015
•
World energy consumption expected to nearly double over first half of this century
4
COMMERCIAL UPS EXPECTED TO THRIVE AS THE GLOBAL DIGITAL ECONOMY MOVES INTO THE "CLOUD" Total Data Center UPS Market: Key Market Drivers Critical need for high uptime in data centers
Poor quality of utility power supply
Total Data Center UPS Market 2011-2017 Units ['000]
Need for higher energy efficiency 80
GROWING DATA CENTERS Cloud Computing Virtualisation Storage Smartphone & Tablets applications Smart Broadcasting (content storage)
2007
86
90
95
2008
2009
2010
2011
2012
110
2013
119
2014
130
2015
2016
158
2017
Revenues [$bn] 2,9
2007
Source: Frost & Sullivan
92
102
143
3,3
2008
2,9
3,1
3,3
3,4
3,0
2009
2010
2011
2012
2013
3,7
2014
3,9
2015
4,2
2016
4,6
2017
5
B. DATACENTER
6
21ST CENTURY CLOUD COMPUTING “DIGITAL REVOLUTION”
•
Cloud Computing refers to delivery of computing and storage capacity as a service to a heterogeneous community of end-recipients
•
End-Users access cloud based applications through a Web Browser or a light weight desktop or mobile App while the business software and data are stored on servers at remote area.
•
Cloud computing relies on sharing of resources to achieve coherence and economies of scale similar to utility
7
WHERE TO STORE ALL THESE DATA?
Servers and Storage capacity are accommodated within a facility called:
DataCenter
8
What is a Datacenter?
A Datacenter is a facility used to house computer systems and associated components such as: • Servers (Computers) • Storage systems (Hard Disks) • Cooling systems • Power Back-up supplies • • •
Diesel Generators UPS/ Battery Systems Power Distribution units
• Telecommunication systems • Fire suppression • Security devices
9
DATACENTER DETAILED DESCRIPTION
Servers Storage
Cooling Systems UPS PDU
Server Rack
Datacentre
10
Power Consumption in Datacenter is a Major Issue
Critical Loads Servers
36%
50% Dx Cooling Systems
AEG PS Focus
11% UPS inefficiency
3% Lighting
11
DATA CENTERS BY SIZE
Focus Protect Blue SMALL
MEDIUM
LARGE
< 10 racks, < 200 m2
< 50 racks, < 1000 m2
> 50 racks, > 1000 m2
SMEs, Corp regional offices
MLEs, Corp
Corp, colo
Price, ease of supply
TCO, green, technology
TCO, green, technology, legislation
Standard solutions, CTO service
Customised standard, ETO service
ETO (customised engineering solution and services)
End user
End user, FM, IT, CIO
Property services, building services, CE, contractor
Tier 1 (N Redundancy)
Tier 2+ (N+1 Redundancy)
Tier 3, 4 (2N, 2N+1 Redundancy)
5KW – 80KW
80KW – 500KW
500KW – > several MW
For 300 small data centers there are 30 medium and 1 large facility
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C. PROTECT BLUE DESCRIPTION
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Protect Blue – Main Features Main Features • Modular and flexible building block design • Paralleling for Multi-Megawatt solutions • Innovative 3 level IGBT technology • Bi-directional IGBT rectifier • High efficiency
+
• Low input THDi • High input power factor • Wide range of output power factor • Easy maintainable • High quality design (Made in Germany)
250kVA Power Block
14
Protect Blue – Intelligently Efficient Protect Blue 250kVA Power Block Design • • • • •
Modular Scalable Flexible Field Upgradeable Grows With Customer’s Needs
“Building Block” - Architecture • • • • •
Up to 16 Power Blocks (250kVA) per UPS N+1 Redundancy Output Power-Factor 0,9 ind./cap. (225 kW) Front access to all important components (Rectifier, Inverter, SBS) Air exhaust at the top of the cabinet
Paralleling Capability for Multi-Megawatt Solutions
Example: 4MVA UPS
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Protect Blue – Main Technical Data Rectifier
Battery
Nominal Input Voltage
3 x 400V, 3 Phases+N
Nominal DC-Voltage
480V
Input Voltage Range
340 – 440V
Charging Characteristic
IU
Power Frequency (Mains)
50/60Hz (adjustable)
THD(i)
< 3%
Power Factor
cos ϕ > 0.99
DC-Link Voltage
750-800V
Static Bypass
Nominal Voltage
3 x 400V (380-415V, adjustable)
Frequency
50/60Hz (adjustable) 1%,
3 x 400V, 3 Phases
Frequency
50/60Hz (adjustable)
Synchronization Range
Inverter
Precision Static/Dynamic
Nominal Voltage
10% adjustable
Transfer time
0ms
Admissible overload
500% for 10ms
2%
Communication
Total Harmonic Distortion
<3%
Overload response
125% for 10min, 150% for 1 min
Remote Signal Contact
GSM Modem
Crest Factor
3:1
RS232/RS485
COM Server
Max Short Circuit current
270% of rated current
SNMP
Ethernet
Power Factor range
0.1 inductive to 0,1 capacitive
Modbus
IEC61850
Profibus
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Protect Blue Block Diagram Thyristor bypass
~ ~ 3 Level IGBT
3 Level IGBT
~ 750V
Mains Supply 3 Phases + N, 400V
~
AC Load 3 Phases + N, 400V
480 V Battery Voltage
Booster/Charger
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Protect Blue HIGHLIGHTS Thyristor bypass
~ ~ 3 Level IGBT
3 Level IGBT
~ Mains Supply 3 Phases + N, 400V
750V
~
AC Load 3 Phases + N, 400V
Rectifier and Inverter built with the latest IGBT technology 480“3-Level” V Battery Voltage
will give us High efficiency already at 20% of outputBooster/Charger power
Perfect designed to secure your load Bidirectional rectifier enables the customer to start a full load Under case conditions: battery worst capacity check (even with partial Inverter load) Mains failure & 150% overload without additional load bank !! 18
Protect Blue – Communication Structure
Parallel CAN-BUS Rectifier
Control Units
Inverter
(500kbps)
Next Power Block
MCI
DOU-CAN-BUS
(100kbps)
Touch-Display and Operation Unit (DOU)
DOU-CAN-BUS
Remote signaling • Dry Contacts • Opto-coupler
Communication Interfaces
Port 1 Black Box RJ45
Port 2
Ethernet VNC Client for Remote Monitoring
DSL / VPN Remote Service
module CAN
Port 1
Telecom
MultiCOM MCE RJ45
MultiCOM IEC61850 RJ45
SNMP Adapter RJ45
CompuWatch SNMP-Adapter Status Signals
UPS modem
MultiCOM MCC
Monitoring via NMS (SNMP), UNMS, Web Browser,CompuWatch MultiServer Shutdown Notify via Netmessage, E-Mail
Modbus RTU Alarm Management
Ethernet To SmartGrid Control Platform (future)
Analogue/ISDN/GSM Remote Monitoring Ethernet COM-Server function Modbus TCP (future)
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Protect Blue – Perfect internal redundancy Power supply concept DC Bus
SBS Input
PSU 1
Rectifier Interface
Rectifier Input
PSU 2
Rectifier Reliability Enhanced
Inverter
Inverter interface
• Separate control boards for Rectifier and Inverter with: SBS
• separate microprocessors and power supplies: Multi-Processor Technology Balancer
• Internal Redundant Power Supply for each µP with three independent input power sources. Booster - Charger • Control boards 100% digital: No Potentiometers!
• Independent control functions
20
Protect Blue (3 Level rectifier)
L1 L2 L3
DC-Link
N
AC Input
3 Level
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Protect Blue (3 Level inverter & N-balancing)
AC Output X1 X2 X3
DC-Link
N
N-Balancing
3 Level
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3 Level versus 2 Level Technology
2-Level
L3
L1 L2 L3 N
DC-Link
L2
DC-Link
L1
3-Level
Advantages of 3 Level Topology • Reduced IGBT blocking voltage (600V vs. 1200V) • Reduced switching losses (Factor 3-5) lead to higher efficiency (although higher no. of IGBT’s) • Low harmonic distortion of inverter output voltage • High efficiency already at 20% of output power • Low filter effort
23
Protect Blue – Features
Rectifier and Inverter built with the newest “3-Level” IGBT technology − Very high efficiency:
95% from 20% load
96% from 40% load
− Real online operation − 99% efficiency in ECO Mode − Low THDI max. 3%
2-Level IGBT
− Input Power Factor >0,99
3-Level IGBT
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Protect Blue features and Customer Benefits Features
High Input Power Factor (0.99)
Customer Benefits
• Lower Installation costs • Smaller cable size • Smaller protection ratings (Fuse or MCCB) • Lower upstream Genset rating required • Lower Electricity Costs
Message
• Lower CAPEX
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Protect Blue features and Customer Benefits Features
Low THDi (<3%)
Customer Benefits
• Better compatibility in all installations • No need to oversize upstream Gensets • No need to oversize upstream tripping coils • No need to oversize input connections cables
Message
• Lower CAPEX
26
Protect Blue features and Customer Benefits Features
High Efficiency in double conversion – AC to AC (96% typical)
Customer Benefits
• • • •
Low heat dissipation Greener operation Lower operating costs Reduced cooling requirements
Message
• Lower operating costs
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Protect Blue features and Customer Benefits Features
Design philosophy
Customer Benefits
• Use of high performance components (IGBT, Fans, Chokes etc..) • 15 years estimated design lifetime • Internal cooling and components accommodation to limit thermal stress. • Industrial grade design solution • Low operating costs
Message
• Reliability • Quality
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Key messages • Technical performance: • High Efficiency • Unity input power factor • Low Input THDi
Reliability
• 0.9 output power factor
Quality
• Technology: • Three Level IGBT • Bi-directional Rectifier bridge • Maintainability:
Services
• Components Accessibility
Performance
• Components accommodation • Sliding power bridges • Services: • Full AEG PS service solutions available
Maintainability
• Reliability:
Technology
• Quality design electrical and mechanical design • 15 years extended lifetime
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D. OPERATING MODE
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Operation Modes UPS Operation Modes: Standard: VFI Optional:
Idle & ecoMode
Single Operation 250kVA powerblock as standalone UPS Parallel operation: Max. 5 powerblocks working in a line (one Touch Display ) N+1 operation N+0 operation for power increase Decentralized Bypass Max 4 lines paralleled (overall max 16 powerblocks)
31
Protect Blue – Dimensions and Footprint
(Stand alone)
Rating (kVA)
Width (mm)
250
1000
Building Block - Architecture • Height = 1900 mm • Depth = 900 mm
500
750
3000
5000
• Max. 16 power blocks per system • 3 distribution blocks (500kVA, 1MVA, 1.25 MVA ) to complete power system • Redundant operation (e.g. N+1)
1000
6000
• Easy front access to all important components (Rectifier, Inverter, SBS) • Air exhaust at top of cabinet
1250
7400
These pictures are for information only and are not contractually binding
32
Protect Blue – Technical Concept: Parallel UPS
Parallel Operation with up to 4 UPS lines
4x 250 kVA
4x 500 kVA
4x 750 kVA
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Protect Blue – Technical Concept: Parallel UPS
4x 1000 kVA
3x 1250 kVA
Max. 16 Power Blocks per UPS System
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Protect Blue – Innovative Scalability Hypothesis: • Start with 500kVA UPS Configuration with 10minutes autonomy • Pre-install a 1000kVA Distribution Board • Add 250kVA Modules horizontally Pre-installed Distribution Panel
1
2
0
500kVA
1
750kVA
2
1000kVA
Secured Power
Mains Supply
0
1
2 Battery DC Bus
Pre-installed Battery Strings
Additional Strings
Additional Strings
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Parallel operation (Normal mode)
20%
20%
20%
20%
20%
100%
System load
36
Parallel operation (ECO mode)
100%
SBS load
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Parallel operation n+1 redundancy with Idle-mode +1
+1
1000kVA 750kVA
System load
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E. BATTERY
39
Technical Data
Battery Voltage
Nominal battery voltage 480V Voltage range: − min. 384V − max. 576V
Backup time 10 – 60min at P_nom.
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Protect Blue –1000kVA with distributed Batteries
Critical Loads
Mains Supply
Battery
Battery
These pictures are for information only and are not contractually binding
Battery
Battery
41
Protect Blue –Central Batteries (max. 1MVA per line)
Mains Supply
Critical Loads
Example = 4MVA
Battery
These pictures are for information only and are not contractually binding
42
F. TECHNICAL DETAILS
43
Protect Blue – Technical Details
Touch Screen Display
44
Architecture of Building Block (2)
Cooling Fans
Communication Boards
Inverter Control Board Fuses
Fuse Protection Aux. Power Supplies
45
45
Architecture of Building Block (3)
Cooling Fans
Rectifier
Thyristor bypass Inverter Removable Bridge
Removable Power Supply
46
46
G. COMMUNICATION
47
Protect Blue – Display
7” wide-screen LCD Touch Display
Settings
Power Flow
Lock screen
Help
Screenshot
• Intuitive screen design based on folders • “One-Touch” for most important events and measuring values • Urgent messages displayed directly • 3 LED show UPS status when LCD is in standby mode
Overall System status Additional folders for Power Blocks will appear here if connected
Communication Status
These pictures are for information only and are not contractually binding 48
Protect Blue – Communication Structure
Parallel CAN-BUS Rectifier
Control Units
Inverter
(500kbps)
Next Power Block
MCI
DOU-CAN-BUS
(100kbps)
Touch-Display and Operation Unit (DOU)
DOU-CAN-BUS
Remote signaling • Dry Contacts • Opto-coupler
Communication Interfaces
Port 1 Black Box RJ45
Port 2
Ethernet VNC Client for Remote Monitoring
DSL / VPN Remote Service
module CAN
Port 1
Telecom
MultiCOM MCE RJ45
MultiCOM IEC61850 RJ45
SNMP Adapter RJ45
CompuWatch SNMP-Adapter Status Signals
UPS modem
MultiCOM MCC
Monitoring via NMS (SNMP), UNMS, Web Browser,CompuWatch MultiServer Shutdown Notify via Netmessage, E-Mail
Modbus RTU Alarm Management
Ethernet To SmartGrid Control Platform (future)
Analogue/ISDN/GSM Remote Monitoring Ethernet COM-Server function Modbus TCP (future)
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PROTECT BLUE - SNMP ADAPTER Features: Agent for RFC1628 MIB UPS standard MIB Embedded Web-Server – Monitoring via Web and Wap – Configuration via Web Embedded Event Manager – Start of different Jobs – Net Broadcast – E-Mail Monitoring of environmental conditions – Temperature, Humidity, GenSet, Fire, Air condition, Smoke shutter... Support Software products – Network Management Software „NMS“ – NMS special for Power Supply Systems – Shutdown Software “CompuWatch” – Direct multi-server shutdown of different OS with communication modules with SSL coding
50
PROTECT BLUE - ENVIRONMENT MANAGER FOR SNMP ADAPTER
Features: Eight analogue inputs for sensor – Temperature sensor – Humidity sensor – Kombi sensor – Custom sensor (0-10V) Four digital inputs – Smoke detector – Motion detector – 0-48V Four digital outputs – Flash Light – 500mA Configuration and Monitoring – Via embedded Web server of SNMP Adapter
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PROTECT BLUE – BACnet
The architecture of the BACnet protocol BACnet is a communications protocol for building automation and control networks. The protocol is based on four layers of the OSI model:
BACnet-Interface BACnet Gateway: Physical Layer: 10/100Base-T Protocoll: BACnet IP UDP Port: 47808 Mode: Full- or Half Duplex (autosense) Data rate:
10/100Mbps
Segment lengh: 100m
52
PROTECT BLUE - MODBUS INTERFACE FOR SCADA
RS-485
Modbus RTU
Technical data: •Transm. mode: Half duplex •Transm. code: RTU •Transm. rate: 1200 - 19200 bps •Startbit: 1 •Data bits: 8 •Parity: none, odd, even •Stop bits: 2 if no parity 1 if parity
SCADA or Facility Management SCADA
UPS Line 1
UPS Line 2
SCADA = Supervisory Control And Data Acquisition
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PROTECT BLUE - OPC SERVER OLE1 FOR PROCESS CONTROL
UPS Line1
UPS Line 2 UPS Line 3
Digital inputs Digital inputs
Fieldbus
OPC Server RS485 - Modbus
OPC Server Network / LAN / WAN / Intranet OPC Server
Fieldbus Facility Management Software
OPC Client
OPC Client SAP R/3
1
OLE=Object Linking Embedded
54
REMOTE DISPLAY VIA VNC CLIENT
Requirements: Touch display must be connected to the local network 55
PROTECT BLUE - MONITORING WITH SNMP ADAPTER AND ENVIRONMENT MANAGER
Monitoring of UPS and Data Centre with SNMP adapter and Environment Manager Transmission of netmessages and E-Mails
Server-Raum UPS
Power failure UPS-alarm Room-temperature high Air-condition fault Smoke detector active
GS: EZA:
Smoke-shutter
Air condition
W S: Menü:
Betriebsdauer:
Log Saving of all events
Shutdown-control via SSL Autonomy time near end Smoke-shutter closed Air-condition fault Internet Explorer E-Mail
Intranet UPS Monitor SMS
56
PROTECT BLUE - MULTISERVER-SHUTDOWN IN A NETWORK
MultiServer-Shutdown in a network Powerfail
RCCMD
RCCMD
RCCMD
SNMP Adapter
RCCMD
RCCMD
Shutdown of Operating Systems on server
Send E-Mails
TCP/IP UPSmonitor or WEB Browser
Administrator
User
Send Net message: Attention: The network is shutting down in 5 minutes!!! 57
PROTECT BLUE - WEB-BASED NETWORK MANAGEMENT SOFTWARE
Basic screen of web-based Network Management Software UNMS II
Web based Network management Software for Power Supply Systems
Software application UNMS communicates via TCP/IP with SNMP Adapter. IIS from Microsoft is necessary.
58
PROTECT BLUE - WEB-BASED NETWORK MANAGEMENT SOFTWARE
Standard screen of web-based Network Management Software
Standard screen for 25 UPS devices
59
PROTECT BLUE - WEB-BASED NETWORK MANAGEMENT SOFTWARE
Example of customized screen of web-based UNMS Main screen of Germany map
60
WEBSERVER-BASIERTE NETZWERK MANAGEMENT SOFTWARE
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H. PROTECT BLUE TCO
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Protect Blue Energy Saving for 250kVA UPS
Protect Blue
Conventional UPS
AC/AC efficiency
96%
94%
Power posses (Watts) @ 225kW
9000
13500
Costs of power losses over one year (€)
7.884
11.826
Costs of power Losses over 5 years (€)
39.420
59.125
Protect Blue savings over one year (€)
3.942
Protect Blue savings over 5 years (€)
19.170
* kWh price: 0.1Euro
Additional savings due to reduced cooling effort (approx. 14.000€ in 5 years)
63
Protect Blue versus Conventional UPS Operating Costs for 250kVA UPS
220,000
Conventional UPS
200,000 +41%
180,000 160,000
Protect Blue
140,000 120,000 100,000 80,000 60,000 40,000 20,000 0 Capex
Year 1
Year 2
Year 3
Year 4
Year 5
Year 6
Year 7
Year 8
Year 9 Year 10
Protect Blue offers a better Total Cost of Ownership
64
Summary •
Design Philosophy – Different key drivers for industrial and commercial UPS lead to different design philosophies and consequently different technologies – New product “Protect Blue” (250kVA power block) combines advantages of robust Industrial UPS and the requirements of a Commercial UPS
•
Made in Germany – Developed and built with over 60 years AEG experience in Power Supply Systems
•
High Reliability, Long Lifetime, Low Operating Costs – High quality components (capacitors, fans, chokes). – Designed for a lifetime of more than 15 years (Made in Germany) – Better Total Cost of Ownership
•
Short Delivery Time – Planned batch production, power blocks are available from stock
•
Easy to Maintain – Power blocks can be repaired on site, simplified spare part handling, worldwide service
65
65
I. TERMINAL CABINETS
66
Protect Blue – Standard Terminal Cabinets Main Features • Compact • Provides full maintainability for each PB • Simplifies later on system extension
Ratings 500kVA Terminalblock
• 500kVA • 1000mm wide • 1000kVA • 2000mm wide (2 x 1000mm) • 1250kVA • 2400mm wide (2 x 1200mm)
1000kVA Terminalblock
67
Protect Blue 1000kVA with Standard Terminal Cabinets: Single Line
Batterie Fuse Breaker
Rectifier Fuse Breaker
SBS Fuse Breaker
Output Breaker
68
Protect Blue – Standard Terminal Cabinets: Inside
Rectifier Fuse Breaker Batterie Fuse Breaker SBS Fuse Breaker Output Breaker
69
Modular Distribution Design Rectifier
SBS
Manual bypass
UPS output
Battery switches
70
71
Distribution for 2 or 3 Powerblocks Rectifier
SBS
Manual bypass
UPS output
Battery switches
Key features: Design for 2 or 3 Powerblocks Single mains input for Rectfier and SBS for up to to 5 battery strings
72
Distribution for 4 or 5 Powerblocks Rectifier
SBS
Manual bypass
UPS output
Battery switches
Key features: Design for 4 or 5 Powerblocks Single mains input for Rectfier and SBS for up to to 5 battery strings
73
Distribution for 2 or 3 Powerblocks (sep. mains input for Rec & SBS) Rectifier
SBS
Manual bypass UPS output
Battery switches
Key features: Design for 2 or 3 Powerblocks Sep. mains input for Rectfier and SBS for up to to 5 battery strings
74
Distribution for 4 or 5 Powerblocks (sep. mains input for Rec & SBS) Rectifier
SBS
Manual bypass
UPS output
Battery switches
Key features: Design for 4 or 5 Powerblocks Sep. mains input for Rectfier and SBS for up to to 5 battery strings
75
J. REFERENCE LIST
76
Customer reference list CUSTOMER / PROJECT
PRODUCTS
Cern Data Center - Hungary
33 x 250kVA
Radius Data Center – Russia
2 x 250kVA
Wind Telecom – Italy
8 x 250kVA
EMC-Hostco Munich
2 x 250kVA
Radius Data Center – Russia
16 x 250kVA
77
QUESTION?
78
Thanks for your attention 79
