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Protel Schematic

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Reference Series 1600a 1 CHANNEL POWER AMPLIFIER SERVICE MANUAL Infinity Systems, Inc. 250 Crossways Park Dr. Woodbury, New York 11797 Released 2007 Discontinued XXXX Rev1 3/2008 1600a Reference Series - CONTENTS BASIC SPECIFICATIONS ………………..……….……..1 DETAILED SPECIFICATIONS ………….…..…….……..2 PACKING……………………….……………..……………3 APPLICATIONS……………………………………………4 INSTALLATION/SETUP…………………………...…...…5 BASIC TROUBLESHOOTING..…….…….………………5 EXPLODED VIEW/PARTS LIST………………………....6 NOTE ON TOP COVER..…….………………………..….7 AMPLIFIER BLOCK DIAGRAM……………………..……8 P.C.B. DRAWINGS….………………………………..……9 ELECTRICAL PARTS LIST ……………………………. 18 IC/TRANSISTOR PINOUTS..…………………………….23 SCHEMATICS……………….……..…………..……..…..26 Reference 1600a Basic Specifications Output Power: 400W RMS x 1 @ 4 ohms; ≤1% THD + N (14.4 VDC) 600W RMS x 1 @ 2 ohms; ≤1% THD + N Signal-to-noise ratio: 80dBA (reference 1W into 4 ohms) Dynamic power: 894W channels @ 2 ohms Effective damping factor: 6.3 @ 4 ohms Frequency response: 11Hz – 330Hz (-3dB) Maximum input signal: 6.0V Maximum sensitivity: 100mV Output regulation: .12dB @ 4 ohms Dimensions (L x W x D): 14-3/16" x 9" x 2-11/16" (361mm x 229mm x 69mm) Fuse: 3 x 25A Infinity continually strives to update and improve existing products, as well as create new ones. The specifications and details in this and related JBL publications are therefore subject to change without notice. 1 1600a Reference Series INFINITY REFERENCE 1600a AMPLIFIER SPECIFICATIONS TEST VOLTAGE 14.4 +0.1V Specification Rating Unit ≥400W x 1 Watts ≥600W x 1 Watts THD Power 4 ohm loads and 1MD@Reference (Unit:%) LPF=22K ≤0.1% @ 50Hz % THD Power 2 ohm loads and 1MD@Reference (Unit:%) LPF=22K ≤0.1% @ 50Hz % ≤0.1% % 80 >105 dBA 1 watt into 4 ohms 1V signal input 100mV-6V Volts ±20% 11Hz~330Hz Hz -3dB 0~6dB dB ±1dB Idle Current ( @ 2ohm) 1.2A A ±0.15A MAX current : rated power (All channel 2 ohm loads) ≤58A A ≤30mV ＞200 6.364 894W 0.12dB 5V OFF 3.5V 2 to 3 mV Watts dB Volts Sec 80 ±5 deg C Yes 8~16V 14-3/16" x 9" x 2-11/16" (361mm x 229mm x69mm) 25A x 3 Inches mm A Power Output 4ohm loads @50Hz Remarks (stereo mode) for each ch @<1.0%THD (Unit:W)(LPF=22K) Power Output 2ohm loads @50Hz (stereo mode) for each ch @<1.0%THD (Unit:W)(LPF=22K) Full rated power Distortion 1KHz LPF=22KHz Signal/Noise Ratio a: 1 watt into 4 ohms b: full rated power (dB) Input Sensitivity Low Level Input( v) @:full rated power Frequency response (Unit:-3dB) Bass Boost:(Unit:dB) @45HZ (±5Hz ) DC Offset: Damping Factor (4ohm): Effective damping factor (4ohm): Dynamic Power @ 2 ohms Output Regulation @ 4 ohms Remote Operating Voltages: Turn on delay time Circuit Protection a. Temperature b. Speaker Short Circuit c. Operating Voltage Range Dimensions (L x W x H): Fuses 2 ±1V 1600a Reference Series PACKAGING Item 1 2 3 4 5 6 7 Part Number Description CH4482901202 REF1600a Outer Carton REF1600a Amplifier Plastic Bag Packing Foam Owner's manual Plastic Bag Accessory kit consisting of: Mounting Screws SPARE 25A FUSES Remote Level Control (RJ11) control cable BZL279112001 Visit Infinitysystems.com LS1CJ0402507 1601-253G-00 REMOTE REF AMP 2100-0009-04 3 Qty 1 1 1 1 1 1 1 4 3 1 1 1600a Reference Series APPLICATIONS – 1300a AND 1600a The Reference subwoofer amplifiers are single-channel amplifiers. There are two sets of terminals to make it easy to connect multiple woofers. Either set of (+/–) terminals may be used when connecting woofers. Figure 3. Reference 1300a or 1600a amplifier with two woofer connections. To the right are four application diagrams to help plan your subwoofer system installation. NOTE: For simplicity, Figures 3 and 4 do not show power, remote and input connections. Subwoofers or voice coils connected in series. NOTE: Minimum impedance of each subwoofer = 4 ohms if subwoofers are connected in parallel and 1 ohm if they are connected in series. Subwoofers or voice coils connected in parallel. Figure 4. Reference 1300a or 1600a amplifier with one woofer connection. NOTE: Minimum impedance of subwoofer = 2 ohms 4 3 1600a Reference Series INSTALLATION AND SETUP Refer to the illustrations on the previous pages for control location. Reconnect the (–) negative lead to the vehicle’s battery. Apply power to the audio system and play a dynamic music track. SETTING THE CROSSOVER(S) Determine your system plans and set the crossover-mode switch accordingly. If your system design does not include a subwoofer, set the crossover mode to FULL and skip to “Setting Input Sensitivity.” If your system includes a subwoofer, set the crossover mode to HP (high-pass) for your full-range speakers. Adjust the crossover frequency to limit bass, and provide increased system volume with less distortion. Mode Switch: Full: Allows a full-range signal through to the speakers; can be used with larger full-range speakers such as 6" x 9"s. HP: Allows a high-pass signal through to the speakers; should be used with most loudspeakers (can protect your full-range speakers from being overdriven with low frequencies, one cause of speaker damage). LP: Allows only bass to pass through to the speakers; should be selected when powering subwoofers. High-Pass Filters: Initially set the crossoverfrequency control midway. While listening to music, adjust the crossover for the least perceived distortion from the speakers, allowing them to reproduce as much bass as possible. TROUBLESHOOTING SETTING INPUT SENSITIVITY 1. Initially turn the INPUT LEVEL control(s) to the minimum (counterclockwise) position. 2. On the source unit, increase the volume control to 3/4 volume. Slowly increase the INPUT LEVEL control(s) toward three o’clock until you hear slight distortion in the music. Then reduce the INPUT LEVEL slightly until distortion is no longer heard. Route the cable behind the dash or other interior panels and under the carpet. Do not route the cable outside the vehicle. Connect the RJ11 cable between the RJ11 receptacle on the amp and the receptacle on the REMOTE LEVEL control (Figure 12). • PROBLEM: No audio (POWER LED is off). Figure 12. REMOTE LEVEL control electrical connection. • PROBLEM: No audio (PROTECT LED glows red). NOTE: After the source unit is on, blue LEDs (on the top panel) will light, indicating the amplifier is on. If not, check the wiring, especially the remote connection from the source unit. Also refer to “Troubleshooting.” CAUSE and SOLUTION: No voltage at BATT+ and/or REM terminals, or bad or no ground connection. Check voltages at amplifier terminals with VOM. CAUSE and SOLUTION: DC voltage on amplifier output. Amplifier may need service; see enclosed warranty card for service information. • PROBLEM: No audio (PROTECT LED glows red). CAUSE and SOLUTION: Amplifier is overheated. Make sure amplifier cooling is not blocked at mounting location; verify that speaker-system impedance is within specified limits. REMOTE LEVEL CONTROL The 1300a, 1600a and 5350a include a remote level control. This will allow the subwoofer level to be adjusted from the listening position. Connect the remote level control using the RJ11 jack on the side of the amplifier. Install the control module in the front of the vehicle within easy reach of the driver. Both the underside of the dash and the center console are suitable locations. • PROBLEM: No audio (PROTECT LED glows red). CAUSE and SOLUTION: Voltage less than 9V on BATT+ connection. Check vehicle charging system. • PROBLEM: No audio (PROTECT LED glows red). CAUSE and SOLUTION: Voltage greater than 16V or less than 8.5V on BATT+ connection. Check vehicle charging system. UNDER-DASH MOUNTING Select a mounting location that allows easy access to the control while driving. Using the REMOTE LEVEL control as a template, mark and drill holes in the mounting surface. Attach the REMOTE LEVEL control using the mounting screws provided (Figure 11). • PROBLEM: Distorted audio. SETTING THE BASS BOOST The Bass Boost control will allow you to enhance the bass output of your system at 50Hz up to 6dB. Figure 11. Under-dash mounting of the REMOTE LEVEL control. AUX OUTPUT Reference amplifiers (except 5350a) are equipped with full-range outputs that can be used to connect additional amplifiers. Low-Pass Filters: For subwoofers, choose the highest frequency that removes vocal information from the sound of the subwoofer. STATUS LEDs Power: Indicates the amplifier is on. Protection: Refer to “Troubleshooting” for specific indications. If using the 475a to drive a subwoofer(s), set the crossover mode to LP (low-pass) on the channels connected to the subwoofer. Figure 13. LED status. NOTE: The 1300a, 1600a and the subwoofer output of the 5350a are low-pass only and do not have a crossover-mode switch. 5 CAUSE and SOLUTION: Input sensitivity is not set properly, or amplifier or source unit is defective. Check INPUT LEVEL setting, or check speaker wires for shorts or grounds. • PROBLEM: Distorted audio (PROTECT LED glows intermittently). CAUSE and SOLUTION: Short circuit in speaker or wire. Remove speaker leads one at a time to locate shorted speaker or wire, then repair. • PROBLEM: Music lacks “punch.” CAUSE and SOLUTION: Speakers are not connected properly. Check speaker connections for proper polarity. 1600a Reference Series Item# 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Part Number Description Qty SG-0016-2601 GD-600011400 LSIFM0300011 SR-1300-0117 Top cover Light panel Screw Main heat sink Main PCB Front panel Screw for F/RP Screw for terminal, RCA jacks Knob Screw Screw Bottom plate Transistor spring clip (2) Transistor spring clip (1) Screw Space Pole Rear panel Fuse 25A ATC Screw Screw LED lens LED PCB 1 1 5 1 1 1 8 3 3 6 2 1 1 10 4 4 1 3 1 4 1 1 MK-0004-2601 LS5KP0300807 LS5KJ0301007 XN-10500-012 LSIAP0300607 LSIAM0300607 XG-0017-2601 PL-L0007-000 PL-L0006-000 LSIAY0301201 ZL-10037A-15 HG-0005-2601 1601-253E-00 LSIAA0200501 LS1AM0250401 CP-B00011400 6 1600a Reference Series NOTE ON TOP COVER FOR INFINITY REFERENCE MODELS REF475A, REF1300A, REF1600A • There was a revision in the top cover design starting with the serial number range(s) noted below, or identified by the brace design in the supplied images. • Note the Rev1 Top cover will not fit properly on the original heatsink. Top Cover Part Numbers MODEL PART NUMBER REF475A SG-0016-2601 REF475A SG-0001-2607 REF1300A SG-0016-2601 REF1300A SG-0001-2607 REF1600A SG-0016-2601 REF1600A SG-0001-2607 SERIAL NUMBER EV0001-01000 to EV0001-09138 EV0001-09139 And above EV0003-01000 to EV0003-08606 EV0003-08607 And above EV0004-01000 to EV0004-11811 EV0004-11812 And above 7 1 2 3 4 6 5 1600a Reference Series D D BALANCED INPUT UNIT Block Diagram REF1600 INPUT L 1 OP 2 LP FREQ VARIABLE 32Hz-320Hz/12dB MAIN AMP 2 ohm/4 ohm GAIN CONTROL OUTPUT L C BASSBOOST VARIABLE 0dB-6dB/50Hz C 32 OP 80 320Hz 32 50 320Hz OP AMP OUTPUT R OP SPEAKER INPUT R 1 2 B OP 2 ohm/4 ohm B BALANCED INPUT UNIT OP IMS INPUT A A 1 2 3 8 4 5 6 1600a Reference Series 9 1600a Reference Series 10 1600a Reference Series 11 1600a Reference Series 12 1600a Reference Series 13 1600a Reference Series 14 1600a Reference Series 15 1600a Reference Series 16 1600a Reference Series 17 1600a Reference Series REFERENCE 1600a Electrical Parts List Qty Reference Designator Description Part Number MAIN BOARD Resistors 0702-0106-03 Resistor 0701-2000-02 0702-4103-02 0701-2100-02 Resistor Carbon resistor Resistor 10mΩ ±1% manganin resistor 1.5 0.5MM 16.5MM SMD 0Ω 1/8W ±5% 0805 1W 10KΩ ±5% TR 15MM SMD 10Ω 1/8W ±5% 0805 0701-2101-02 Resistor SMD 100Ω 1/8W ±5% 0805 0701-2221-02 0701-2102-02 0701-2202-02 0701-2222-02 0701-2472-02 0701-2512-02 0701-2562-02 0701-2103-02 0701-2153-02 0701-2203-02 0701-2223-02 0701-2333-02 Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor SMD 220Ω ±1/8W 5% 0805 SMD 1KΩ 1/8W ±5% 0805 SMD R0805 2KΩ 1/8W ±5% TR SMD 2.2KΩ 1/8W ±5% 0805 SMD 4.7KΩ 1/8W ±5% 0805 SMD 5.1KΩ 1/8W ±5% 0805 SMD 5.6KΩ 1/8W ±5% 0805 SMD 10KΩ 1/8W ±5% 0805 SMD 15KΩ 1/8W ±5% 0805 SMD R0805 20KΩ 1/8W ±5% TR SMD 22KΩ 1/8W ±5% 0805 SMD 33KΩ 1/8W ±5% 0805 0701-2473-02 Resistor SMD 47KΩ 1/8W ±5% 0805 0701-2563-02 0701-2104-02 0701-2154-02 0702-3220-02 0702-4682-02 0702-4123-02 0712-64R7-02 0702-6221-02 0705-5470-02 0701-2204-02 0701-2753-02 0702-3331-02 0701-2392-02 0702-34R7-02 06D1C106C001 0703-3222-03 0702-5222-02 0701-2242-02 0701-2272-02 0701-2471-02 0701-1753-02 Resistor Resistor Resistor Carbon resistor Carbon resistor Carbon resistor Metalfilm resistor Carbon resistor Resistor Resistor Resistor Carbon resistor Resistor Carbon resistor Metalfilm resistor Metalfilm resistor Cement Resistor Resistor Resistor Resistor Resistor 1204-5041-05 Potentiometer 1204-5031-30 1201-2031-02 Potentiometer Potentiometer SMD 56KΩ 1/8W ±5% 0805 SMD 100KΩ 1/8W ±5% 0805 SMD 150KΩ 1/8W ±5% 0805 1/2W 22Ω ±5% TR 12.5MM 1W 6.8K ±5% 15mm 1W 12K ±5% 15mm 2W 4.7Ω ±5% 10MM 2W 220Ω ±5% TR 17.5MM 5W 47Ω ±5% SMD 200KΩ 1/8W ±5% 0805 SMD 75K ±5% 1/8W 0805 1/2W 330Ω ±5% TR 12.5MM SMD 3.9KΩ 1/8W ±5% 0805 1/2W 4.7Ω ±5% TR 12.5MM 10UF/250V ±10% 13.5*24 25.5mm 1/2W 2.2KΩ ±1% TR 5W 2.2K ±5% =25mm SMD 2.4KΩ 1/8W ±5% 0805 SMD 2.7KΩ 1/8W ±5% 0805 SMD 470Ω 1/8W ±5% 0805 SMD 75KΩ 1/10W ±5% 0603 9MM R0971G C500K KQL=15MM T=7.5MM M=1MM ±10% BASS BOOST B50K ±10% KQ LP FREQ. A20K KQ L=15mm LEVEL 06S121046000 Capacitor SMD 0.1uF/50V 0805 X7R ±10% 06S124716000 06S321026000 06S321016000 Capacitor Capacitor Capacitor SMD 470pF/50V 0805 X7R ±10% SMD 1000pF/50V 0805 NPO ±5% SMD 100pF/50V 0805 NPO ±5% 3 R127 R126 R124 2 1 6 R52 R51 R69 R111 R112 R110 R109 R108 R107 R165 R164 R163 R162 R161 R160 R159 23 R144 R128 R125 R101 R90 R89 R86 R74 R47 3 R60 R170 R65 7 R18 R151 R152 R91 R54 R53 R10 1 R146 7 R197 R185 R140 R135 R134 R157 R158 3 R32 R39 R87 4 R38 R200 R82 R81 2 R147 R85 9 R76 1 R70 5 R1 R8 R17 R184 R104 2 R5 R4 1 R98 R181 R180 R97 R92 R26 R25 R14 R23 R15 22 R11 R9 R13 R77 R68 R6 R7 R75 R24 R195 R194 R196 R71 1 R95 5 R63 R62 R84 R83 R96 2 R94 R93 3 R169 R168 R167 2 R176 R177 1 R120 1 R139 1 R136 1 R142 1 R61 1 R103 2 R66 R67 1 R80 1 R119 4 C141 C67 C106 C101 1 R131 1 R130 1 R37 1 R27 1 R50 2 R172 R173 1 VR4 1 1 VR2 VR1 Capacitors 18 C138 C137 C121 C120 C118 C115 C108 23 C90 C89 C76 C51 C48 C34 C29 C28 C27 C26 C21 C20 C19 C18 C116 C128 3 C150 C149 C30 1 C44 8 C17 C40 C22 C16 C36 C37 C15 C38 1600a Reference Series Qty Reference Designator Description Part Number MAIN BOARD 06S322206000 06S321006000 06D342227400 06D374717400 06D241546000 06D324747700 06D1C4747701 06D321047200 06D341537400 06D22102C000 06D342247400 06D341839400 06D343339400 06D341039000 06D2C3357700 06D2C335C700 06D212264102 06D211074100 06D212264103 06D214764102 06D214775101 06D212285101 06S121244000 06D212256301 06D21478H001 06D212266010 06D214766001 Capacitor Capacitor MET capacitor Tan capacitor MET capacitor metallized Capacitor Metalfilm resistor Terylene capacitor MET capacitor MET capacitor MET capacitor MET capacitor MET capacitor MET capacitor Metalfilm resistor Metalfilm resistor E-capacitor E-capacitor E-capacitor E-capacitor E-capacitor E-capacitor Capacitor E-capacitor E-capacitor E-capacitor E-capacitor C45 C33 C32 C12 C13 C14 C25 CX1 C97 C23 C24 C124 C46 C135 C152 C98 C99 C122 C65 C119 C85 C86 C139 C140 C53 C144 C103 C102 C52 C47 C54 C125 C126 C105 C96 C136 C129 C131 C130 C42 C88 C87 C50 C49 C35 C134 C133 C127 C112 C111 C110 C109 C123 C41 C145 C146 C147 C148 C3 C4 C7 C8 C10 C31 C39 SMD 22pF/50V 0805 NPO ±5% SMD 10pF/50V 0805 NPO ±5% (BOX)222/100V ±5% Yellow TR 470pF/100V ±5% 5.5mm TR 0.15UF/50V ±20% TR 5mm 474J/100V 5*11MM ±5% Brown TR 5MM 474/100V ±10% Brown TR 7.5mm 104/100V ±5% Green TR 5MM 153/100V ±5% 5MM TR 102/250V TR 5mm ±20% 224/100V ±5% TR 5MM 183/63V ±5% Yellow 5MM 333/63V ±5% TR 5MM 103/63V ±5% TR 5mm 3.3UF/100V ±20% 105℃Brown 20.5mm 3.3UF/250V ±20% 105℃Brown 27mm 22uF/25V ±20% 5*11 105℃ Black 5MM TR 100uF/25V ±20% 6.3*11 105℃ Black 5MM TR 220uF/25V ±20% 8*12 105℃ Black 5MM TR 47uF/25V ±20% 5*11 105℃ Black 5MM TR 470UF/35V ±20% Ф8*20MM 105℃ Black 2200UF/35V Φ16*26MM ±20% 105℃ 7.5MM SMD 0.12UF/25V 0805 X7R ±10% 2.2UF/50V ±20% 5*11 105℃ Orange 5mm TR 4700UF/80V ±20% 105℃ 35*30mm 10.5mm 22uF/50V ±20% 5*11 105℃ TR 5.0MM 47uF/50V ±20% 6.3*11 105℃ TR 5MM 3 3 5 1 1 2 2 7 1 1 2 1 1 3 1 1 1 4 2 3 3 4 1 1 4 6 1 04GS-R104-00 High speed diode 04ZL-4004-03 Diode 04WY-51AV101 Zener diode FR104 1A 400V 52MM TR IN4004 DO-41 TR SMD 5.1V DO-213AA 0.5W 04PT-4148-01 Diode SMD 1N4148 DO-213AA 04ZL-2512-00 04ZL-6A10-00 03T1-Z48N-02 Diode Diode MOS FET SMD MUR120 1A 2512 6A10 1000V IRFZ48N TO-220 03N1-5551-04 Transistor SMD MMBT5551LT1 NPN SOT-23 03N1-2222-04 03D1-38N2-02 01FA-7912-04 01JR-4560-08 2601-0202-00 2202-1620-05 2202-1602-05 01FA-7812-04 Transistor MOS FET Regulator IC Optocoupler Rectifier Rectifier Regulator SMD BT2222 NPN SOT-23 IRFB 38N20D TO-220 KA7912 TO-220 FAIRCHILD DIP NJM4560D Dual Op-amp DIP-8 LCR-0202 MUR1620CTA KAD 16A/200V TO-220 UF1602CT AKA 16/200V TO-220 KA7812E TO-220 FAIRCHILD 10 D29 D28 D27 D26 D25 D24 D23 D22 D21 1 D16 2 DZ3 DZ2 D43 D51 D44 D46 D45 D48 D47 D6 D1 D14 16 D13 D12 D11 D10 D9 D42 2 D35 D34 1 D17 8 Q28 Q27 Q26 Q25 Q24 Q23 Q22 Q21 Q38 Q40 Q1 Q4 Q39 Q37 Q36 Q8 Q7 Q6 14 Q5 Q2 Q3 Q34 1 Q29 6 Q14 Q13 Q12 Q11 Q10 Q9 1 U14 6 U6 U5 U4 U3 U2 U1 1 LCR1 2 D33 D32 2 D31 D30 2 U13 U15 1400-0001-16 RJ45 Jack 3000-INIT-03 HF transformer 1380-0209-00 1500-0400-01 1500-0300-01 2901-224C-00 1004-3000-10 1502-0504-00 Temperature switch Terminal Terminal Relay HF bead Jack 16PIN RJ45 2*10P16C φ47 4:19:8:6 L1=L2=φ1.0*8*4TS S1=S2=φ0.8*6*19TS S3=S4=φ1.0*1*8TS S5=S6=φ1.0*1*6TS 80℃±5℃ TO-220 PIN 2PCS Golden crosshead screw Golden crosshead screw DC12V 30A 30UH φ12 φ5 11.5mm Pitch 2.0MM 5PIN Bend 90degree Semiconductors Miscellaneous 19 1 RJ1 1 L8 1 1 1 1 2 1 SW2 RL1 L12 L11 CN1 1600a Reference Series Qty Reference Designator Description Part Number MAIN BOARD 5MU 60A φ47 22mm*18mm 40UH 40A core:ETD-49 φ0.1*80*14TS 35UH φ25 φ0.3*20*2 6P4C RJ11 Black 4 Jacks white red golden 3PIN 25A/32V 1 1 1 1 1 1 6 L6 L4 L4 JK1 J1 for F1 F1 Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor E-capacitor Capacitor Capacitor Inductor Diode Transistor Transistor Transistor Transistor IC PWM Clubfoot pin Clubfoot pin SMD 100KΩ 1/8W ±5% 0805 SMD 11KΩ 1/8W ±5% 0805 SMD 15KΩ 1/8W ±5% 0805 SMD 2.2KΩ 1/8W ±5% 0805 SMD 4.7KΩ 1/8W ±5% 0805 SMD 4.3KΩ 1/8W ±5% 0805 SMD 10KΩ 1/8W ±5% 0805 SMD 12KΩ 1/8W ±5% 0805 SMD 1KΩ 1/8W ±5% 0805 SMD R0805 2KΩ 1/8W ±5% TR SMD 47KΩ 1/8W ±5% 0805 SMD 62KΩ 1/8W ±5% 0805 SMD 0.1uF/50V 0805 NPO ±5% SMD 1000pF/50V 0805 NPO ±5% SMD 0.1uF/50V 0805 NPO ±5% SMD 100MH 100MHZ 4A SMD 1N4148 DO-213AA SMD MMBT5551LT1 NPN SOT-23 SMD MMBT5401LT1 PNP SOT-23 DIP 2SA1023 TO-92 PNP TR DIP 2SB649A 1.5A 180V 20W PNP TO-126 SMD TL494C SO-16 DIP PITCH 2.54mm 5PIN Bend 90 degree DIP PITCH 2.54mm 4PIN Bend 90 degree 1 1 1 1 1 1 3 1 2 1 2 1 1 1 8 2 10 1 1 2 1 1 1 1 R154 R171 R175 R132 R46 R102 R149 R36 R34 R35 R155 R156 R138 R19 R20 R12 C1 C143 C79 C81 C82 C84 C117 C132 C80 C151 L1 L2 D18 Q33 Q32 Q19 Q20 Q17 U18 CN7 2004-0017-00 2100-0035-05 2000-0017-00 2004-0014-00 0701-6102-02 LED FFC LED LED Resistor 8 1 1 1 2 2102-0153-02 FFC 2102-0154-02 1502-0504-00 06S121046000 04PT-4148-01 FFC Jack Capacitor Diode φ3 White with blue light 5PIN 2.0 UL1007 28AWG L=100mm 2.0 105℃ DIP Red with red ligth Φ3MM 2P DIP Φ3.0MM Blue with blue light SMD 1KΩ 1/2W ±5% 2010 2PIN UL1007 red black 28AWG L=320mm 5mm 2PIN UL1007 red black 28AWG L=40mm 5mm DIP Pitch 2.0MM 5PIN Bend 90 degree SMD 0.1uF/50V 0805 X7R ±10% SMD 1N4148 DO-213AA 1 1 2 2 C1 C2 D1 D2 SMD 100KΩ 1/8W ±5% 0805 SMD 10KΩ 1/8W ±5% 0805 SMD 10Ω 1/8W ±5% 0805 SMD 1KΩ 1/8W ±5% 0805 SMD 2.2KΩ 1/8W ±5% 0805 SMD R0805 20KΩ 1/8W ±5% TR SMD 4.7KΩ 1/8W ±5% 0805 SMD 430Ω ±5% 1/8W 0805 1 4 4 2 2 1 5 1 R64 R3 R33 R30 R31 R117 R118 R193 R198 R55 R58 R105 R106 R2 R40 R41 R42 R43 R44 R45 1001-1015-10 1001-4000-10 1001-3001-10 1413-0001-00 1404-0004-00 1401-0001-03 1601-253G-00 Common mode choke Inductor HF inductor Phone Jack RCA Jack Fuse holder Fuse POWER BOARD 0701-2104-02 0701-2113-02 0701-2153-02 0701-2222-02 0701-2472-02 0701-2432-02 0701-2103-02 0701-2123-02 0701-2102-02 0701-2202-02 0701-2473-02 0701-2623-02 06S321046000 06S321026000 06S321046000 1003-1010-08 04PT-4148-01 03N1-5551-04 03P1-5401-04 03P1-1023-01 03P1-B649-07 01TI-L494-09 1501-0509-04 1501-0409-02 LED BOARD LED101 LED100 1 SIGNAL BOARD Resistors 0701-2104-02 0701-2103-02 0701-2100-02 0701-2102-02 0701-2222-02 0701-2203-02 0701-2472-02 0701-2431-02 Resistor Resistor Resistor Resistor Resistor Resistor Resistor Resistor 20 1600a Reference Series Qty Reference Designator Description Part Number SIGNAL BOARD 0701-2681-02 0701-2152-02 0701-2101-02 0701-2303-03 0701-2221-02 0701-2331-02 0701-2473-02 Resistor Resistor Resistor Resistor Resistor Resistor Resistor SMD 680Ω 1/8W ±5% 0805 SMD 1.5KΩ 1/8W ±5% 0805 SMD 100Ω 1/8W ±5% 0805 SMD 30K 1/8W ±1% 0805 SMD 220Ω ±1/8W 5% 0805 SMD 330Ω 1/8W ±5% 0805 SMD 47KΩ 1/8W ±5% 0805 2 1 3 1 1 1 1 R116 R199 R56 R49 R191 R192 R29 R113 R48 R57 E-capacitor Capacitor Capacitor Capacitor ceramic capacitor MET Capacitor Capacitor E-capacitor E-capacitor DIP 100uF/50V ±20% 6.3*11 105℃ Blk 5MM SMD 1000pF/50V 0805 NPO ±5% SMD 100pF/50V 0805 NPO ±5% SMD 0.1uF/50V 0805 NPO ±5% SMD 2.2uF/16V 1206 X7R ±10% DIP 472/100V ±5% TR 5MM SMD 332/50V ±10% X7R 0805 DIP 47uF/25V ±20% 5*11 105℃ Black 5MM TR DIP 100uF/25V ±20% 6.3*11 105℃ Blk 5MM 2 1 2 8 2 2 1 1 1 C93 C94 C100 C61 C62 C57 C59 C60 C63 C75 C77 C91 C92 C104 E1 C55 C56 C64 C43 C58 IC Optocoupler IC IC IC Transistor IC Diode IC Diode Zener diode TLC081 SOP-8 Op-Amp 4N35 DIP6 SMD LM555 Timer SOP-8 74AHC1G04 Inverter SOT-235 IR2010S High/Low side driver SOL-16 SMD MMBT5401LT1 PNP SOT-23 TC7WH04F Triple Inverter SMD MUR120 1A 2512 SMD LM311 Comparator SOP-8 SMD 1N4148 DO-213AA SMD 5.1V DO-213AA 0.5W 1 1 1 1 1 1 1 1 1 5 1 U8 U17 U7 U16 U10 Q30 U9 D8 U11 D2 D3 D4 D7 D49 DZ1 Clubfoot pin DIP PITCH 2.54mm 10PIN Bend 90 degree 2 CN6 6.5PC Pole Cliper Cliper Mica Mica Mica Mica Mica Snap buttom Screw ceramic plate Screw Screw Screw Screw Screw Screw CAP CAP Screw Bottom plate φ7.5*φ3.0*6.4mm LASK-5 30*36*0.8mm 30*28*0.8mm 22*18*0.1MM 33*22*0.1mm 97*22*0.1mm 64*22*0.1mm 42*22*0.1mm φ7.5 M3.5*4 Plating black zinc 2.5*4 17*12*1.0mm white PA3*15 plating black zinc KA2*8 plating black zinc 3*10MM Plating nickel 3*8MM Plating nickel 3*6MM Plating nickel PM3*6 Plating nickel White PVC for RCA Red PVC for RCA PM3*12MM plating zinc 325*182*1.2mm, H1-144 silver painting 2 1 10 1 1 1 1 1 4 4 6 2 2 3 8 6 2 2 2 4 1 Capacitors 06D211076100 06S321026000 06S321016000 06S321046000 06S132253000 06D344727400 06S123326000 06D214764102 06D211074100 Semiconductors 0100-C081-08 2601-4N35-00 01LM-M555-08 0100-74AH-00 0100-2010-00 03P1-5401-04 01TC-WH04-00 04ZL-2512-00 01LM-M311-08 04PT-4148-01 04WY-51AV101 Miscellaneous 1505-1009-04 MECHANICAL ZL-A0001A-15 PL-L0007-000 PL-L0006-000 JY222A18A01X JY233A22A001 JY297A22A001 JY264A22A001 JY242A22A001 ZA-H00040100 LS1AM0250401 JY217A12A10A LS1AA0301501 LS1FJ0200801 LS5KJ0301007 LS5KP0300807 LS1AP0300607 LS1AM0300607 KT-200012200 KT-200021300 LS1AY0301201 XG-0017-2601 21 1600a Reference Series Qty Reference Designator Description Part Number MECHANICAL HG-0005-2601 Rear plate MK-0004-2601 Front plate KG-100100500 LS1AA0200501 LS1FM0300011 CP-B00011400 GD-600011400 Snap buttom Screw Screw Lens Reflector board SG-0016-2601 Top plate SR-1600-0117 BA-20001-000 DQ8069032084 JD-A01970515 Heatsink wire harness Washer Round mat 214*70*1.2mm, H1-144 silver painting with silkscreen 214*70*1.2mm, H1-144 silver painting with silkscreen T07-003-01 φ11*φ14*10.8 Black ABS PA2*5 Black zinc KM 3*6MM Black zinc 40*10.8*5.7mm PC plastic cold grey10C 270*53.5*13mm clear blue PC plastic 360*227*62mm dia- casting aluminum alloy, H1144 silver painting with silkscreen 325*216*59mm Alum. Hair with painting Φ3*100MM White Φ6.9*Φ3.2*0.8MM Φ5.0*2.0 Black EVA One side with glue 22 1 1 4 1 5 1 1 1 1 1 3 6 1600a Reference Series 23 1600a Reference Series Data Sheet No. PD60195-D IR2010(S) & (PbF) HIGH AND LOW SIDE DRIVER Features • Floating channel designed for bootstrap operation • • • • • • • • Product Summary Fully operational to 200V Tolerant to negative transient voltage, dV/dt immune Gate drive supply range from 10 to 20V Undervoltage lockout for both channels 3.3V logic compatible Separate logic supply range from 3.3V to 20V Logic and power ground ±5V offset CMOS Schmitt-triggered inputs with pull-down Shut down input turns off both channels Matched propagation delay for both channels Outputs in phase with inputs Also available LEAD-FREE VOFFSET 200V max. IO+/- 3.0A / 3.0A typ. VOUT 10 - 20V ton/off 95 & 65 ns typ. Delay Matching 15 ns max. Applications Packages • Audio Class D amplifiers • High power DC-DC SMPS converters • Other high frequency applications Description The IR2010 is a high power, high voltage, high speed power MOSFET and IGBT drivers with independent high and low side referenced output channels, ideal for Audio Class D and DC-DC converter applications. Logic inputs are compatible with standard CMOS or LSTTL output, down to 3.0V logic. The output drivers feature a high pulse current buffer stage designed for minimum driver cross-conduction. Propagation delays are matched to simplify use in high frequency applications. The floating channel can be used to drive an N-channel power MOSFET or IGBT in the high side configuration which operates up to 200 volts. Proprietary HVIC and latch immune CMOS technologies enable ruggedized monolithic construction. Typical Connection 14-Lead PDIP 16-Lead SOIC (Refer to Lead Assignments for correct configuration). This/These diagram(s) show electrical connections only. Please refer to our Application Notes and DesignTips for proper circuit board layout. www.irf.com 1 24 1600a Reference Series IR2010(S) & (PbF) Functional Block Diagram Lead Definitions Symbol Description VDD HIN SD LIN VSS VB HO VS VCC LO COM Logic supply Logic input for high side gate driver output (HO), in phase Logic input for shutdown Logic input for low side gate driver output (LO), in phase Logic ground High side floating supply High side gate drive output High side floating supply return Low side supply Low side gate drive output Low side return Lead Assignments 14 Lead PDIP 16 Lead SOIC (Wide Body) IR2010 IR2010S Part Number 4 www.irf.com 25 1 2 3 4 6 5 1600a Reference Series D D C15 C30 471 VR1A B20K 22U/50V C33 22p 8 4 7 LOU C118 104 R24 47K R74 100R 4 104 C13 10P -12V R52 0R R22 5 U1B JRC4560 8 C37 100P R125 100R -12V C8 22U/50V 7 R54 1k 6 R7 47K C90 104 6 OUTPUT 7 J1D RCA-4CH R26 47K 5 7 C R181 47K R188 100R +12V C18 5 RADIO R14 47K R4 22U/50V 47K 22K J1C RCA-4CH U5B JRC4560 C16 100P R62 100K 5 5 R50 470R R11 R51 0R 7 1 4 U2A JRC4560 R80 3.9K 6 R18 1K 8 R37 2.4K C31 2 U3A R53 1k JRC4560 6 2 C38 100P 100R 3 3 J1B RCA-4CH 1 3 6 R47 1 3 JRC4560 C7 22U/50V 2 8 2 2 10K C36 100P R180 47K -12V 8 1 3 R6 47K R187 100R 4 R21 ROU C115 104 R38 5.1K 3 U1A 1 C4 R25 47K 4 R13 47K C12 10P 2 1 C32 22p R23 47K 100P 22U/50V 47K R1 20K J1A RCA-4CH RCA IN R9 SUB C3 C108 104 R101 100R R63 100K U3B JRC4560 10K +12V R86 100R C19 C +12V 104 C44 RADIO VR2A B50K 1 3 2 C47 333 RJ1 RJ45 IN 3 4 RJ-11 3 R10 1K 2 R76 10K +12V R39 4.7K R71 47K 9 8 7 6 5 4 3 2 1 C25 222 R89 100R -12V R75 47K REM DIAG C48 104 C22 100P R77 47K 6 R195 47K R60 220R 7 5 LOU U4B JRC4560 R90 +12V R59 10K B ROU 1 8 MODL R83 100K Q1 5551 1 1 U4A JRC4560 2 2 1 2 R82 4 5K1 3 U5A JRC4560 R70 15K JK1 1 6 VR2B 3 B50K R194 47K 2 4 R81 5K1 5 +12V R196 47K C46 154 K A LCR1 LCR0202 102 R68 47K 3 4 +12V Q3 5551 RJ1 D51 4N35 RJ45 OUT 4148 C35 R61 200K 47U/16V 9 8 7 6 5 4 3 2 1 100R C51 104 B C17 C10 R15 100P R17 20K C20 4 R5 22U/50V 47K 22K C14 10P C11 -12V R128 100R 6 104 R16 7 R27 3K 5 C9 22U/50V R8 20K L3 10R/100MHZ C45 22P 6 R93 150K C52 183 R197 2.2K + U6B - JRC4560 R95 56K 2 R94 150K C54 103 C53 153 R96 1 100K U6A JRC4560 3 7 R84 100K + SUB U2B JRC4560 R144 100R +12V C21 104 +12V 1 - SIG C41 2.2U/50V R87 4.7K R32 4.7K 3 VR4A C500K C123 124 R190 100R 8 5 1K 2 R91 C120 104 4 R92 47K C40 100P 8 22U/50V 47K C121 104 R189 100R -12V A A ECN NO DESCRIPTON APPROVED DW GNO: DATA PART NO: 26 SCALE: 1:1 DRAWN BY: SING UNIT: MM CHECKED BY: PRODUCT MODE: SIZE: A4 APPROVED BY: REV: 2.0 SHEET: 1/4 PART NAME: infinity REF-1600 1 2 3 4 5 DATA: DATA: DATA: 6 1 2 3 4 6 5 1600a Reference Series D D D20 FR104 6 F1C 25A 5 3 3 2 PREM 7 L2 REM 1 +12V D17 6A10 CN8B CN7B IN-OU IN-OU C109 C110 C111 C24 222 COM W2200/35V R132 2.2K R36 10K Q20 A1023 Q23 IRF48N Q25 IRF48N Q26 IRF48N Q27 IRF48N Q24 IRF48N E2 OP2 VCC 3 Q28 IRF48N R164 100R R165 100R R166 100R Φ47 9 CL102 104/250V C28 104 L7912 -12V C137 104 6 R67 330R C50 47U/25V C -5V IN-OU CN5F +VCC L11 C139 C85 104 104 30UH F1=F2=Φ1.0*8 4TS S1=S2=Φ0.8*5 22TS S3=S4=Φ0.8*1 8TS S3=S4=Φ0.8*1 6TS DZ3 5.1V 3 CN5G IN-OU C49 47U/25V D25 FR104 C145 C147 4700U/80V 4700U/80V 2 9 R168 22R/ 1/2W Vout C135 474 DZ2 5.1V +5V 7 C138 104 D30 MUR1620C 7 8 1 R163 100R C130 100U/16V R66 330R * CN6A D29 FR104 6 C126 4 103 Vin U14 C29 104 C131 100U/16V 2 C26 104 R176 6.8K D31 MUR1620C C140 C86 104 104 MUR1620CT D32 E1 10 12 11 13 REF - + Q22 IRF48N L8 T54 10 C125 103 C133 470U/35V 1 +12V 3 R177 6.8K L12 30UH TL494CN 2 -VCC C146 C148 4700U/80V 4700U/80V 10K/1W R69 OP1 GND R R149 10K 1 U18 TL494 C R20 C79 104 L7812 Vout C134 470U/35V D28 FR104 R179 100R 8 IN-OU R34 10K CON CN8H DT CN7F IN-OU Q21 IRF48N CN7C CN8C IN-OU IN-OU FED 6 - 6 + CN8F IN-OU DCPO 8 IN-OU 15 16 CN7H Vin C149471 5 1 R158 2.2K 3 C84 104 R167 22R/ 1/2W 2 D19 IN4148 C80 104 * CN6B U15 1 2 Q19 A1023 14 +12V.D 4 4 D37 IN4148 R102 5.6K R162 100R 2.2K R156 1K Q33 5551 R161 100R 3 Q17 B649 R160 100R R157 R155 1K D15 IN4148 R19 47K R159 100R C136 22U/25V R184 20K D24 FR104 C27 104 D27 FR104 12 11 14 D18 IN4148 CN5Q * IN-OU CN6L R135 2.2K SD Q29 SD MMBT222 D6 IN4148 D26 FR104 CN8D CN7D IN-OU IN-OU R134 2.2K C76 104 C116 104 C129 100/16V D22 FR104 13 D36 4148 UVP C127 470/35V 3 Vout +12V.BIAS 16 CN5P IN-OU C112 D41 4148 C Vin C122 104 10R/100MHZ D5 IN4148 C152 474 PGND 2 1 L7812 GND L1 10R/100MHZ D40 4148 CN7ECN8E IN-OU IN-OU L6 10MH/60A P+12V 1 3 R169 22R/ 1/2W D38 D39 4148 4148 2 PREM 2 5 5 REM 7 W2200/35V W2200/35V W2200/35V U13 C128 104 R178 100R CN3 5 * FR104 2 3 POWER 1 CN7G IN-OU 4 25A 1 12 17 CN8G IN-OU 6 1 CN6K GND 4 2 F1B 11 FR104 GND 2 D23 C150 471 D21 2 F1A 25A OVP C81 104 494FED R171 11K R35 12K C82 104 C143 102 R46 C119 104 8 7 6 5 C151 C104 R175 15K 4.7K D33 MUR1620CT C132 104 C117 104 1 1 4 Q32 5401 1 47K 3 B R138 2K 2 B R154 100K CN7ACN8A IN-OU IN-OU A A ECN NO DESCRIPTON APPROVED DATA DW GNO: PART NO: PART NAME: 27 POWER PRODUCT MODE: infinity REF-1600 1 2 3 4 5 SCALE: 1:1 DRAWN BY: DATA: UNIT: MM CHECKED BY: DATA: SIZE: A4 APPROVED BY: DATA: REV: 2.0 SHEET: 2/4 6 1 2 3 4 6 5 1600a Reference Series D D +5V.BLAS R199+12V.BIAS 680R R116 680R DZ1 5.1V C60 104 R64 100K C100 102 E1 2.2U/16V D8 MUR120 R117 10R C63 104 C59 104 D4 IN4148 R193 10R R118 10R R198 10R R43 4.7K C92 104 R106 2.2K C93 100U/50V R55 1K 1 R2 20K R40 4.7K R105 2.2K 9 10 11 12 13 14 15 16 3 6 4 5 D2 IN4148 D? U10 2010 8 7 6 5 4 3 2 1 -VCC COM SD +12V.BIAS PWM C94 R41 IN4148 R48 330R C55 472 D3 IN4148 7 COM PWM 100U/50V C61 C62 4.7K 100P 100P C91 R42 4.7K 104 SIG +5V 1 8 2 7 3 4 081C C77 C56 472 U8 6 C57 104 5 R3 10K Q30 R192 100R R30 10K COM +5V 5401 R44 +12V1OU +12V.D +5V COM R31 10K -5V 1 5 U16 2 AO4G 3 4 104 C 4.7K R49 D49 IN4148 100R C75 104 +5V.BLAS 8 R191 100R R29 R56 1.5K DIS 6 THR 3 4N35 C58 C43 TRIG 100U/25V CVolt U7 5 6 7 8 2 B 5 R57 U11 47.5K LM311 R33 R58 10K 1K 4 +12V1OU NC COM 4 3 4 7 220R 2 R 2 1 NC 5 1 +12V.D R113 U17 6 B Q 1 3 VCC 30K -5V GND SIG 7W04 2 C104 2.2U/16V C 8 U9 SD CN6 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 CN-20P-180 555 47U/25V R45 430R C64 332 -VCC A A ECN NO DESCRIPTON APPROVED DW GNO: DATA PART NO: PART NAME: AMP 28 1 2 3 PRODUCT MODE: infinity REF-1600 4 5 SCALE: 1:1 DRAWN BY: DATA: UNIT: MM CHECKED BY: DATA: SIZE: A4 APPROVED BY: REV: 2.0 DATA: 6 2 3 D9 IN4148 R108 10R R107 10R R120 12K/1W Q9 CN6 INPUT SIG +12V.D +5V -5V 50N20 R109 10R +VCC Q11 C99 D16 +12V Q13 50N20 D 50N20 474/100V 4004 RL1 R119 4.7R C96 R185 2.2K D35 MUR120 1 2 3.3U/250V L4 Q10 50N20 Q12 Q14 50N20 50N20 C97 222 R130 2.2K D34 MUR120 R136 220 C98 C106 10U/100V L5 40 R124 R126 SD PWM 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 CN-20P-180 C141 4 10U/100V 5 C R110 10R D12 IN4148 R111 10R 0.1 +SP 20 C101 6.8U/100V PWM 3 C105 C102 3.3U/100V C103 224 224 C124 471 R131 2.2K C65 104 R142 47R/5W 12V/30A CN2 R139 1 2 3 4 CX1 4.7R/2W 222 C23 222 R141 R140 2.2K D14 IN4148 COM D 6 5 1600a Reference Series D13 IN4148 D11 IN4148 4 PROTREL 1 COM474/100V SPEAKER OUT CN4 22R1/2W 0.1 R112 10R C -VCC R127 0.1 D10 IN4148 D43 4148 R200 Q4 5551 494FED 5.1K D47 4148 D46 R146 2K R148 10K R137 Q38 5551 +12V DCPR +12V POWER +12V.D Q7 82K 5551 Q5 C89 C88 5551 104 220U/25V R97 R145 10K 47K 4148 10K Q6 R104 5551 20K R99 C87 D44 4148 B 220U/25V Q2 5551 R98 33K D42 D45 4148 4148 LED2 4148 494FED 220R DCPO Q36 5551 D1 Q34 5551 R78 10K 4148 R172 75K R151 1K R152 1K SW2 JUC-31F/80C R173 75K Q37 5551 C34 R170 220R C39 104 B R147 5.6K D48 R65 Q8 5551 10K DIAG PROTREL R103 R85 5.6K 47U/50V C42 100U/25V Q39 5551 Q40 5551 A A ECN NO DESCRIPTON APPROVED DW GNO: DATA PART NO: PART NAME: AMP 29 1 2 3 PRODUCT MODE: infinity REF-1600 4 5 SCALE: 1:1 DRAWN BY: DATA: UNIT: MM CHECKED BY: DATA: SIZE: A4 APPROVED BY: REV: 2.0 SHEET: 4/4 DATA: 6

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