Transcript
QCPU(Q mode) CPU Module User’s Manual (Hardware) Q00JCPU Q00CPU Q01CPU Q02CPU Q02HCPU Q06HCPU
Q12HCPU Q25HCPU Q12PHCPU Q25PHCPU Q12PRHCPU Q25PRHCPU
Q02UCPU Q03UDCPU Q04UDHCPU Q06UDHCPU
Thank you for buying the Mitsubishi programmable controller MELSEC-Q Series. Prior to use, please read both this manual and detailed manual thoroughly and familiarize yourself with the product.
MODEL QCPU(Q)-U(H/W)-E MODEL 13JL96 CODE IB(NA)-0800061-X(0801)MEE © 1999 MITSUBISHI ELECTRIC CORPORATION
SAFETY PRECAUTIONS (Read these precautions before using) When using Mitsubishi equipment, thoroughly read this manual and the related manuals introduced in this manual. Also pay careful attention to safety and handle the module correctly. These SAFETY PRECAUTIONS classify the safety precautions into two categories: "DANGER" and "CAUTION".
DANGER
Procedures which may lead to a dangerous condition and cause death or serious injury if not carried out correctly.
CAUTION
Procedures which may lead to a dangerous condition and cause superficial to medium injury, or physical damage only, if not carried out correctly.
Depending on circumstances, procedures indicated by CAUTION may also cause serious accidents. In any case, it is important to follow the directions for usage. Store this manual in a safe place so that you can take it out and read it whenever necessary. Always forward it to the end user.
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[DESIGN PRECAUTIONS] DANGER Install a safety circuit external to the PLC that keeps the entire system safe even when there are problems with the external power supply or the PLC module. Otherwise, trouble could result from erroneous output or erroneous operation. (1) Outside the PLC, construct mechanical damage preventing interlock circuits such as emergency stop, protective circuits, positioning upper and lower limits switches and interlocking forward/reverse operations. (2) When the PLC detects the following problems, it will stop calculation and turn off all output in the case of (a). In the case of (b), it will hold or turn off all output according to the parameter setting. Note that the AnS/A series module will turn off the output in either of cases (a) and (b).
(a) The power supply module has over current protection equipment and over voltage protection equipment. (b) The CPU module selfdiagnosis functions, such as the watch dog timer error, detect problems.
Q series module
AnS/A series module
Output OFF
Output OFF
Hold or turn off all output according to the parameter setting.
Output OFF
In addition, all outputs will be turned on when there are problems that the CPU module cannot detect, such as in the I/O controller. Build a fail-safe circuit or provide a mechanism exterior to the PLC that will make sure the equipment operates safely at such times. For a failsafe circuit example, see "Loading and Installation" in this manual. (3) Output could be left on or off when there is trouble in the outputs module relay or transistor. So build an external monitoring circuit that will monitor any single outputs that could cause serious trouble. When overcurrent which exceeds the rating or caused by short-circuited load flows in the output module for a long time, it may cause smoke or fire. To prevent this, configure an external safety circuit, such as fuse. Build a circuit that turns on the external power supply when the PLC main module power is turned on. If the external power supply is turned on first, it could result in erroneous output or erroneous operation.
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[DESIGN PRECAUTIONS] DANGER When there are communication problems with the data link, refer to the corresponding data link manual for the operating status of each station. Not doing so could result in erroneous output or erroneous operation. When connecting a peripheral device to the CPU module or connecting a personal computer or the like to the intelligent function module to exercise control (data change) on the running PLC, configure up an interlock circuit in the sequence program to ensure that the whole system will always operate safely. Also before exercising other control (program change, operating status change (status control)) on the running PLC, read the manual carefully and fully confirm safety. Especially for the above control on the remote PLC from an external device, an immediate action may not be taken for PLC trouble due to a data communication fault. In addition to configuring up the interlock circuit in the sequence program, corrective and other actions to be taken as a system for the occurrence of a data communication fault should be predetermined between the external device and CPU module.
CAUTION Do not bunch the control wires or communication cables with the main circuit or power wires, or install them close to each other. They should be installed 100 mm (3.94 inch) or more from each other. Not doing so could result in noise that would cause erroneous operation. When controlling items like lamp load, heater or solenoid valve using an output module, large current (approximately ten times greater than that present in normal circumstances) may flow when the output is turned OFF to ON. Take measures such as replacing the module with one having sufficient rated current.
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[INSTALLATION PRECAUTIONS] CAUTION Use the PLC in an environment that meets the general specifications contained in this manual. Using this PLC in an environment outside the range of the general specifications could result in electric shock, fire, erroneous operation, and damage to or deterioration of the product. While pressing the installation lever located at the bottom of module, insert the module fixing tab into the fixing hole in the base unit until it stops. Then, securely mount the module with the fixing hole as a supporting point. Incorrect mounting of the module can cause a malfunction, failure or drop. When using the PLC in the environment of much vibration, tighten the module with a screw. Tighten the screw in the specified torque range. Undertightening can cause a drop, short circuit or malfunction. Overtightening can cause a drop, short circuit or malfunction due to damage to the screw or module. When installing extension cables, be sure that the connectors of base unit are installed correctly. After installation, check them for looseness. Poor connections could cause an input or output failure. Securely mount the memory card into the memory card mounting connector. After mounting, check for lifting. Lifting can cause a malfunction due to a contact fault. Completely turn off the externally supplied power used in the system before mounting or removing the module. Not doing so could result in damage to the product. Note that the module can be changed online (while power is on) in the system that uses the CPU module compatible with online module change or on the MELSECNET/H remote I/O station. Note that there are restrictions on the modules that can be changed online (while power is on) and each module has a predetermined changing procedure. For details, refer to the QCPU User's Manual (Hardware Design, Maintenance and Inspection) and the manual of the corresponding module compatible with online module change. Do not directly touch the module's conductive parts or electronic components. Touching the conductive parts could cause an operation failure or give damage to the module. When using the Motion CPU module or motion module, be sure to check that the combination of modules is correct before power-on. The product may be damaged if the combination is incorrect. For details, refer to the user's manual for the Motion CPU module.
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[WIRING PRECAUTIONS] DANGER Completely turn off the externally supplied power used in the system when installing or placing wiring. Not completely turning off all power could result in electric shock or damage to the product. When turning on the power supply or operating the module after installation or wiring work, be sure that the module's terminal covers are correctly attached. Not attaching the terminal cover could result in electric shock.
CAUTION Be sure to ground the FG terminals and LG terminals to the protective ground conductor. Not doing so could result in electric shock or erroneous operation. Use applicable solderless terminals and tighten them with the specified torque. If any solderless spade terminal is used, it may be disconnected when the terminal screw comes loose, resulting in failure. When wiring in the PLC, be sure that it is done correctly by checking the product's rated voltage and the terminal layout. Connecting a power supply that is different from the rating or incorrectly wiring the product could result in fire or damage. External connections shall be crimped or pressure welded with the specified tools, or correctly soldered. Imperfect connections could result in short circuit, fires, or erroneous operation. Tighten the terminal screws with the specified torque. If the terminal screws are loose, it could result in short circuits, fire, or erroneous operation. Tightening the terminal screws too far may cause damages to the screws and/or the module, resulting in fallout, short circuits, or malfunction. Be sure there are no foreign substances such as sawdust or wiring debris inside the module. Such debris could cause fires, damage, or erroneous operation. The module has an ingress prevention label on its top to prevent foreign matter, such as wire offcuts, from entering the module during wiring. Do not peel this label during wiring. Before starting system operation, be sure to peel this label because of heat dissipation. Install our PLC in a control panel for use. Wire the main power supply to the power supply module installed in a control panel through a distribution terminal block. Furthermore, the wiring and replacement of a power supply module have to be performed by a maintenance worker who acquainted with shock protection. (For the wiring methods, refer to the QCPU User's Manual (Hardware Design, Maintenance and Inspection).)
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[STARTUP AND MAINTENANCE PRECAUTIONS] DANGER Do not touch the terminals while power is on. Doing so could cause shock or erroneous operation. Correctly connect the battery. Also, do not charge, disassemble, heat, place in fire, short circuit, or solder the battery. Mishandling of battery can cause overheating or cracks which could result in injury and fires. Switch off all phases of the externally supplied power used in the system when cleaning the module or retightening the terminal or module mounting screws. Not doing so could result in electric shock. Undertightening of terminal screws can cause a short circuit or malfunction. Overtightening of screws can cause damages to the screws and/or the module, resulting in fallout, short circuits, or malfunction.
CAUTION The online operations conducted for the CPU module being operated, connecting the peripheral device (especially, when changing data or operation status), shall be conducted after the manual has been carefully read and a sufficient check of safety has been conducted. Operation mistakes could cause damage or problems with of the module. Do not disassemble or modify the modules. Doing so could cause trouble, erroneous operation, injury, or fire. Use any radio communication device such as a cellular phone or a PHS phone more than 25cm (9.85 inch) away in all directions of the PLC. Not doing so can cause a malfunction. Completely turn off the externally supplied power used in the system before mounting or removing the module. Not doing so could result in damage to the product. Note that the module can be changed online (while power is on) in the system or on the MELSECNET/H remote I/O station that uses the CPU module compatible with online module change. Note that there are restrictions on the modules that can be changed online (while power is on) and each module has a predetermined changing procedure. For details, refer to the QCPU User's Manual (Hardware Design, Maintenance and Inspection) and the manual of the corresponding module compatible with online module change. Do not install/remove the module to/from the base unit, or the terminal block to/from the module more than 50 times after the first use of the product. (IEC 61131-2 compliant) Failure to do so may cause malfunction.
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[STARTUP AND MAINTENANCE PRECAUTIONS] CAUTION Be sure not make a strong impact on the battery to be mounted into the module by dropping or similar careless action. This could break the battery, causing an internal battery liquid leakage. Do not use the battery which has been exposed to a strong impact, and dispose of it. Before touching the module, always touch grounded metal, etc. to discharge static electricity from the human body, etc. Not doing so can cause the module to fail or malfunction.
[DISPOSAL PRECAUTIONS] CAUTION When disposing of this product, treat it as industrial waste.
[TRANSPORTATION PRECAUTIONS] CAUTION When transporting lithium batteries, make sure to treat them based on the transport regulations. (Refer to Chapter 7 for details of the controlled models.)
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Revisions * The manual number is described at the lower right of the front cover. Print Date *Manual Number Revision Nov., 1999 IB(NA)-0800061-A First printing May, 2000 IB(NA)-0800061-B Q33B, Q63B, QX70, QX71, QX72, QY18A, QY22, QH42P and QX48Y57 added. Sep., 2000 IB(NA)-0800061-C QX28, QX40-S1, QI60 and Q63P added. Addition Section1.2, 4.5.5 Correction Section2.2, 6.1 Nov., 2000 IB(NA)-0800061-D QY70 and QY71 added. Correction Section5.4.1 Jan., 2001 IB(NA)-0800061-E Q62P, QY68A added. Correction Section4.1.2 May, 2001 IB(NA)-0800061-F Q00JCPU, Q00CPU, Q01CPU, Q52B and Q55B added. Partial addition Chapter 1, Table 4.2, Section 4.5, Section 4.5 changed to be Section 4.6. Sep., 2001 IB(NA)-0800061-G Q64P added. Partial addition Section 1.1, 3.1.5, 4.1.2, 4.1.4, 4.1.5, 4.3.1, 4.5.3, 4.6.4, 5.2.1 Mar., 2002 IB(NA)-0800061-H Q12PHCPU, Q25PHCPU added. Correction Section 1.2, 2.2, 2.3, 4.3.1, 4.5.1, 4.6.1, 5.3.1, 5.3.2, 6.1 QX41-S1, QX42-S1 added. Jul., 2002 IB(NA)-0800061-I Sep., 2002 IB(NA)-0800061-J Completely reviewed and revised. Q32SB, Q33SB, Q35SB, Q61SP added. Jan., 2003 IB(NA)-0800061-K Correction SAFETY PRECAUTIONS, About the Manuals, Section 2.2, 3.1.3, 3.1.5, 4.1.2, 4.4.1, 4.5.1 May, 2003 IB(NA)-0800061-L QX82, QX82-S1 added. Correction Section 2.2, 2.3, 4.1.2, 4.4.1, 4.4.2, 4.5.1, 4.5.2, 4.5.4, 4.6, 5.2.1 Japanese Manual Version IB (NA) -0800027-AA This manual confers no industrial property rights or any rights of any other kind, nor does it confer any patent licenses. Mitsubishi electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual.
© 1999 MITSUBISHI ELECTRIC CORPORATION A-8
Print Date Jul., 2003
*Manual Number IB(NA)-0800061-M
May, 2004
IB(NA)-0800061-N
Nov., 2004
IB(NA)-0800061-O
May, 2005
IB(NA)-0800061-P
Aug., 2005
IB(NA)-0800061-Q
Apr., 2006
IB(NA)-0800061-R
Apr., 2006
IB(NA)-0800061-S
Aug., 2006
IB(NA)-0800061-T
Oct., 2006
IB(NA)-0800061-U
Revision Addition Chapter 7 Correction SAFETY PRECAUTIONS, Section 4.1.2, 4.4.1, 4.5.1 Q12PRHCPU, Q25PRHCPU, Q64RP, Q38RB, Q68RB added. Correction SAFETY PRECAUTIONS, About the Manuals, Chapter 1, Section 1.1, 1.2, 2.2, 2.3, 2.4, 2.5, 2.6, 3.1.3, 4.1.1, 4.1.2, 4.1.4, 4.1.5, 4.1.6, 4.2, 4.3, 4.3.1, 4.4.1, 4.5, 4.5.1, 4.5.2, 4.5.5, 4.6, 5.3.1, 5.3.2, 6.1 Correction SAFETY PRECAUTIONS, About the Manuals, Chapter 1, Section 2.3, 2.5, 3.1.2, 3.1.3, 3.1.5, 3.2.4, 4.1.1, 4.1.2, 4.1.3, 4.1.5, 4.4.2, 4.5.2, 4.6, 5.2.1, 5.3.2, 5.5 Correction Section 1.2, 3.1.3, 4.1.2, 4.3, 4.4.1, 4.5.1, 7.1 Q63RP added. Correction Section 1.1, 2.3, 4.6 Q61P added. Correction Section 1.1, 2.2, 2.3, 4.1.2, 4.1.3, 4.3, 4.6, 7.1 QA65B, QA68B added. Correction Chapter 1, Section 2.3, 2.4, 3.1.3, 3.1.4, 3.1.5, 4.1.1, 4.1.2, 4.1.4 Correction Section 1.1, 2.2, 2.4, 3.1.5, 4.1.2 A61PN, QX50 added. Correction SAFETY PRECAUTIONS, Section 2.1, 2.3, 2.4, 3.1.1, 3.1.4, 3.1.5, 3.1.6, 3.2.3, 4.1.1, 4.1.2, 4.3, 4.6, 5.1.1, 5.1.2, 5.3.1
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Print Date Apr., 2007
Aug., 2007
Jan., 2008
*Manual Number IB(NA)-0800061-V
Revision Q65WRB, Q02UCPU, Q03UDCPU, Q04UDHCPU, Q06UDHCPU added. Addition Section 4.6 Correction SAFETY PRECAUTIONS, About the manual, Chapter 1, Section 1.1, 1.2, 2.2, 2.3, 2.4, 3.1.5, 3.2.6, 4.1.1, 4.1.2, 4.1.4, 4.3, 4.4.1, 4.7, 5.1.1, 5.2.1, 6.1, 7.1 IB(NA)-0800061-W QA6ADP added. Correction SAFETY PRECAUTIONS, Chapter 1, Section 2.1, 3.1.5, 4.1.1, 4.1.2, 4.1.4, 4.2, 5.1.1, 5.2.1, 5.3.1 IB(NA)-0800061-X QX41Y41P, Q64PN added. Addition Section 5.3.2 Correction Section 1.1, 1.2, 2.1, 2.3, 3.1.1, 3.1.2, 3.1.6, 3.2.4, 4.1.1, 4.1.2, 4.3, 4.4.1, 4.5.1, 4.6.1, 4.7, 5.5
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CONTENTS 1. Overview ....................................................................................................... 1 1.1 Included Parts ......................................................................................... 2 1.2 Checking Serial Number and Function Version ....................................... 4 2. Specifications ................................................................................................ 7 2.1 General Specifications ............................................................................ 7 2.2 Performance Specifications of CPU Modules .......................................... 8 2.3 Power supply module specifications...................................................... 18 2.4 Specifications of Base Units .................................................................. 31 2.5 Extension Cable Specifications ............................................................. 33 2.6 Tracking Cable Specifications ............................................................... 33 3. EMC and Low Voltage Directive ............................................................... 34 3.1 Requirements for conformance to EMC Directive.................................. 34 3.1.1 Standards applicable to the EMC Directive................................... 35 3.1.2 Installation instructions for EMC Directive..................................... 36 3.1.3 Cables .......................................................................................... 37 3.1.4 Power supply module ................................................................... 41 3.1.5 Precautions for use of the MELSEC-A series module (When using QA1S6B, QA6B, and QA6ADP+A5B/A6B as extension base unit).................................................................. 41 3.1.6 Others........................................................................................... 45 3.2 Requirement to Conform to the Low Voltage Directive .......................... 47 3.2.1 Standard applied for MELSEC-Q series PLC................................ 47 3.2.2 PLC selection ............................................................................... 47 3.2.3 Power supply ................................................................................ 48 3.2.4 Control panel ................................................................................ 48 3.2.5 Grounding..................................................................................... 50 3.2.6 External wiring .............................................................................. 50 4. Mounting and Installation ........................................................................... 51 4.1 Module Installation ................................................................................ 51 4.1.1 Handling instructions .................................................................... 51 4.1.2 Instructions for mounting the base unit ......................................... 53 4.1.3 Mounting and removing of module................................................ 66 4.1.4 Setting the extension stage number of the extension base unit .... 69 4.1.5 Connecting and disconnecting extension cable ............................ 71 4.1.6 Connecting and disconnecting the tracking cable ......................... 74 4.2 General Safety Requirements ............................................................... 77 4.3 Power Supply Wiring ............................................................................. 82 4.3.1 Precaution when connecting the uninterruptive power supply....... 88 4.3.2 Cautions on power supply capacity............................................... 88 4.4 Part Names and Settings of Q00J/Q00/Q01CPU .................................. 89 4.4.1 Part names and settings ............................................................... 89 4.4.2 Switch operation after writing program.......................................... 93 4.4.3 Reset operation ............................................................................ 94 4.4.4 Latch clear operation .................................................................... 95 A-11
4.5 Part Names and Settings of Q02 (H) /Q06H /Q12H /Q25H / Q12PH /Q25PH /Q12PRH /Q25PRHCPU............................................. 96 4.5.1 Part names and settings............................................................... 96 4.5.2 Switch operation after writing program ....................................... 102 4.5.3 Latch clear operation.................................................................. 102 4.5.4 Installing or removing the memory card when the power is on ... 103 4.5.5 Executing automatic write to standard ROM............................... 104 4.6 Part Names and Settings of Q02U /Q03UD /Q04UDH /Q06UDHCPU 105 4.6.1 Part names and settings............................................................. 105 4.6.2 Switch operation after writing program ....................................... 108 4.6.3 Reset operation.......................................................................... 109 4.6.4 Latch clear operation.................................................................. 110 4.6.5 Installing or removing the memory card when the power is on ... 111 4.7 Part Names of Power Supply Modules................................................ 112 5. Specifications and Connections of I/O Modules ........................................ 118 5.1 Input Modules ..................................................................................... 119 5.1.1 Specifications of input modules .................................................. 119 5.1.2 Input module connection diagram .............................................. 126 5.2 Output Modules .................................................................................. 129 5.2.1 Specifications of output modules................................................ 129 5.2.2 Output module connection diagram............................................ 134 5.3 Input/output Composite Module .......................................................... 138 5.3.1 QH42P type input/output composite module .............................. 138 5.3.2 QX41Y41P type input/output composite module ........................ 141 5.3.3 QX48Y57 type input/output composite module........................... 143 5.4 Interrupt Module.................................................................................. 145 5.4.1 QI60 type interrupt module......................................................... 146 5.5 Wiring of I/O Equipment...................................................................... 147 6. Error Codes ............................................................................................ 148 6.1 How to Read the Error Code............................................................... 148 7. Transportation Precautions....................................................................... 149 7.1 Controlled Models............................................................................... 149 7.2 Transport Guidelines........................................................................... 149
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About the Manuals The following product manuals are available. Please use this table as a reference to request the appropriate manual as necessary. Basic Model QCPU (Q00JCPU, Q00CPU, Q01CPU) Detailed Manual Manual name
Manual No. (Model code)
QCPU User's Manual (Hardware Design, Maintenance and Inspection) SH-080483ENG This manual provides the specifications of the CPU (13JR73) modules, power supply modules, base units, extension cables and others. (Sold separately) QCPU User's Manual (Function Explanation, Program Fundamentals) SH-080484ENG This manual explains the functions, programming methods, (13JR74) devices and so on necessary to create programs with the QCPU. (Sold separately) QCPU User's Manual (Multi CPU System) This manual explains the multi CPU system overview, SH-080485ENG system configuration, I/O numbers, communication in the (13JR75) CPU module, and communication with the I/O modules/ intelligent function modules. (Sold separately)
Relevant Manual Manual name QCPU (Q Mode)/QnACPU Programming Manual (Common Instructions) This manual explains how to use the sequence instructions, basic instructions, application instructions and similar instructions. (Sold separately) QCPU (Q Mode)/QnACPU Programming Manual (SFC) This manual explains the system configuration, performance specifications, functions, programming, debugging, error codes and others of MELSAP3. (Sold separately) QCPU (Q mode) Programming Manual (MELSAP-L) Describes the system configuration, performance specifications, functions, programming, debugging, and error codes for MELSAP-L. (Sold separately) QCPU (Q mode)/QnACPU Programming Manual (PID Control Instructions) Describes the dedicated instructions for PID control. (Sold separately) I/O Module Type Building Block User's Manual This manual provides the specifications and external wiring of I/O modules. (Sold separately) QCPU (Q Mode)/Programming Manual (Structured Text) Describes the programming method of the structured text language. A-13
Manual No. (Model code) SH-080039 (13JF58)
SH-080041 (13JF60) SH-080076 (13JF61) SH-080040 (13JF59) SH-080042 (13JL99) SH-080366E (13JF68)
High Performance Model QCPU (Q02 (H) CPU, Q06HCPU, Q12HCPU, Q25HCPU) Detailed Manual Manual name
Manual No. (Model code)
QCPU User's Manual (Hardware Design, Maintenance and Inspection) SH-080483ENG This manual provides the specifications of the CPU (13JR73) modules, power supply modules, base units, extension cables, memory cards and others. (Sold separately) QCPU User's Manual (Function Explanation, Program Fundamentals) SH-080484ENG This manual explains the functions, programming methods, (13JR74) devices and so on necessary to create programs with the QCPU. (Sold separately) QCPU User's Manual (Multi CPU System) This manual explains the multi CPU system overview, SH-080485ENG system configuration, I/O numbers, communication in the (13JR75) CPU module, and communication with the I/O modules/ intelligent function modules. (Sold separately)
Relevant Manual Manual name QCPU (Q Mode)/QnACPU Programming Manual (Common Instructions) This manual explains how to use the sequence instructions, basic instructions, application instructions and similar instructions. (Sold separately) QCPU (Q Mode)/QnACPU Programming Manual (PID Control) This manual explains the dedicated instructions used to exercise PID control. (Sold separately) QCPU (Q Mode)/QnACPU Programming Manual (SFC) This manual explains the system configuration, performance specifications, functions, programming, debugging, error codes and others of MELSAP3. (Sold separately) QCPU (Q Mode)/QnACPU Programming Manual (MELSAP-L) This manual explains the programming methods, specifications, functions, and so on that are necessary to create the MELSAP-L type SFC programs. (Sold separately) I/O Module Type Building Block User's Manual This manual provides the specifications and external wiring of I/O modules. (Sold separately) QCPU (Q Mode)/Programming Manual (Structured Text) Describes the programming method of the structured text language.
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Manual No. (Model code) SH-080039 (13JF58) SH-080040 (13JF59) SH-080041 (13JF60) SH-080076 (13JF61) SH-080042 (13JL99) SH-080366E (13JF68)
Process CPU (Q12PHCPU, Q25PHCPU) Detailed Manual Manual name
Manual No. (Model code)
QCPU User's Manual (Hardware Design, Maintenance and Inspection) SH-080483ENG This manual provides the specifications of the CPU (13JR73) modules, power supply modules, base units, extension cables, memory cards and others. (Sold separately) QCPU User's Manual (Function Explanation, Program Fundamentals) SH-080484ENG This manual explains the functions, programming methods, (13JR74) devices and so on necessary to create programs with the QCPU (Sold separately) QCPU User's Manual (Multi CPU System) This manual explains the multi CPU system overview, SH-080485ENG system configuration, I/O numbers, communication in the (13JR75) CPU module, and communication with the I/O modules/ intelligent function modules. (Sold separately)
Relevant Manual Manual name QCPU (Q Mode)/QnACPU Programming Manual (Common Instructions) This manual explains how to use the sequence instructions, basic instructions and application instructions. (Sold separately) QnPHCPU/QnPRHCPU Programming Manual (Process Control Instructions) This manual explains the programming procedures, device names, and other items necessary to implement PID control using process control instructions. (Sold separately) QCPU (Q Mode)/QnACPU Programming Manual (SFC) This manual explains the system configuration, performance specifications, functions, programming, debugging, error codes and others of MELSAP3. (Sold separately) QCPU (Q Mode)/QnACPU Programming Manual (MELSAP-L) This manual explains the programming methods, specifications, functions, and so on that are necessary to create the MELSAP-L type SFC programs. (Sold separately) I/O Module Type Building Block User's Manual This manual privides the specifications and external wiring of I/O modules. (Sold separately) QCPU (Q Mode)/Programming Manual (Structured Text) Describes the programming method of the structured text language.
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Manual No. (Model code) SH-080039 (13JF58)
SH-080316E (13JF67)
SH-080041 (13JF60) SH-080076 (13JF61) SH-080042 (13JL99) SH-080366E (13JF68)
Redundant CPU (Q12PRHCPU, Q25PRHCPU) Detailed Manual Manual name QCPU User's Manual (Hardware Design, Maintenance and Inspection) This manual provides the specifications of the CPU modules, power supply modules, base units, extension cables, memory cards and others. (Sold separately) QCPU User's Manual (Function Explanation, Program Fundamentals) This manual explains the functions, programming methods, devices and others necessary to create programs with the QCPU (Sold separately) QnPRHCPU User's Manual (Redundant System) This manual explains the redundant system configuration, functions, communication with the external device, and troubleshooting that are necessary for configuring a redundant system using the Redundant CPU. (Sold separately) QCPU User's Manual (Multi CPU System) This manual explains the multi CPU system overview, system configuration, I/O numbers, communication in the CPU module, and communication with the I/O modules/ intelligent function modules. (Sold separately)
Manual No. (Model code) SH-080483ENG (13JR73)
SH-080484ENG (13JR74)
SH-080486ENG (13JR76)
SH-080485ENG (13JR75)
Relevant Manual Manual name PX Developer Operating Manual (Programming Tool) This manual explains statement of the FBD language programming, compile, operation online and debugging method with the PX Developer (Sold separately) PX Developer Operating Manual (Monitor Tool) This manual explains the operating methods of the monitor tool, and the methods for monitoring and controlling DDC processing executed by tag FB. (Sold separately) PX Developer Programming Manual This manual explains programming methods through PX Developer and details about FBD parts. (Sold separately)
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Manual No. (Model code) SH-080369E (13JU38)
SH-080370E (13JU39) SH-080371E (13JW00)
Manual name QnPHCPU/QnPRHCPU Programming Manual (Process Control Instructions) This manual explains the programming procedures, device names, and other items necessary to implement PID control using process control instructions. (Sold separately) QCPU (Q Mode)/QnACPU Programming Manual (SFC) This manual explains the system configuration, performance specifications, functions, programming, debugging, error codes and others of MELSAP3. (Sold separately) QCPU (Q Mode)/QnACPU Programming Manual (MELSAP-L) This manual explains the programming methods, specifications, functions, and so on that are necessary to create the MELSAP-L type SFC programs. (Sold separately) I/O Module Type Building Block User's Manual This manual provides the specifications and external wiring of I/O modules. (Sold separately) QCPU (Q Mode)/Programming Manual (Structured Text) This manual explains the programming method of the structured text language.
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Manual No. (Model code) SH-080316E (13JF67)
SH-080041 (13JF60)
SH-080076 (13JF61) SH-080042 (13JL99) SH-080366E (13JF68)
Universal Model QCPU (Q02UCPU, Q03UDCPU, 04UDHCPU, Q06UDHCPU) Detailed Manual Manual name
Manual No. (Model code)
QCPU User's Manual (Hardware Design, Maintenance and Inspection) SH-080483ENG This manual provides the specifications of the CPU (13JR73) modules, power supply modules, base units, extension cables, memory cards and others. (Sold separately) QCPU User's Manual (Function Explanation, Program Fundamentals) SH-080484ENG This manual explains the functions, programming methods, (13JR74) devices and so on necessary to create programs with the QCPU. (Sold separately) QCPU User's Manual (Multi CPU System) This manual explains the multi CPU system overview, SH-080485ENG system configuration, I/O numbers, communication in the (13JR75) CPU module, and communication with the I/O modules/ intelligent function modules. (Sold separately) Relevant Manual Manual name QCPU (Q Mode)/QnACPU Programming Manual (Common Instructions) This manual explains how to use the sequence instructions, basic instructions, application instructions and similar instructions. (Sold separately) QCPU (Q Mode)/QnACPU Programming Manual (PID Control) This manual explains the dedicated instructions used to exercise PID control. (Sold separately) QCPU (Q Mode)/QnACPU Programming Manual (SFC) This manual explains the system configuration, performance specifications, functions, programming, debugging, error codes and others of MELSAP3. (Sold separately) QCPU (Q Mode)/QnACPU Programming Manual (MELSAP-L) This manual explains the programming methods, specifications, functions, and so on that are necessary to create the MELSAP-L type SFC programs. (Sold separately) I/O Module Type Building Block User's Manual This manual provides the specifications and external wiring of I/O modules. (Sold separately) QCPU (Q Mode)/Programming Manual (Structured Text) Describes the programming method of the structured text language.
A-18
Manual No. (Model code) SH-080039 (13JF58) SH-080040 (13JF59) SH-080041 (13JF60) SH-080076 (13JF61) SH-080042 (13JL99) SH-080366E (13JF68)
1. Overview This manual provides the performance specifications, loading and installation, and part names and settings of the MELSEC-Q series CPU modules, the specifications and connection of the I/O modules, and how to read error codes. The CPU module type is abbreviated to the QCPU when description is common to the MELSEC-Q series CPU modules. The usable extension base units and the number of extension bases vary with the CPU module used. The following table indicates the CPU module types described in this manual and differences between them. Main Base CPU Module Type Q00JCPU Q00CPU Q01CPU
Q3 B Q3 SB Q3 RB
Extension Base Q5 B Q6 B
QA1S QA Q6 6 B 6 B*5 RB
Number of Number of Extension mountable Q6 Bases Modules WRB
Unnecessary
2
16
*3
4
24
*3
7
64
Necessary *2
*3
7
64
Necessary *2
*4
7
63
4
36
7
64
Necessary
*1
*1
Necessary
*1
*1
Q02 (H) CPU Q06HCPU Q12HCPU
*1
*1
Q25HCPU Q12PHCPU Q25PHCPU Q12PRHCPU Q25PRHCPU Q02UCPU Q03UDCPU Q04UDHCPU
Necessary
*1
*1
*3
*4
Q06UDHCPU
: Usable : Unusable *1: Extension base unit cannot be connected when the slim type main base unit (Q32SB, Q33SB, Q35SB) is used. *2: Q12PHCPU, Q25PHCPU and Q12PRHCPU, Q25PRHCPU are not compatible with the slim type main base unit (Q32SB, Q33SB, Q35SB). *3: Usable only when the Redundant power main base unit (Q38RB) is used. *4: Redundant CPU whose first 5 digits of serial No. is "09012" or later. Also, the extension base unit cannot be connected to the Redundant CPU whose first 5 digits of serial No. is "09011" or earlier. Therefore, the number of mountable modules is up to 11. *5: The QA conversion adapter module + A (large type) series extension base unit (hereinafter referred to as QA6ADP+A5B/A6B) also has the equivalent specifications. 1
1.1 Included Parts The following tables list the parts included with the corresponding modules. (1) CPU module (a) Q00JCPU Product Name CPU module Battery Base unit mounting screw This manual
Type Q00JCPU Q6BAT M4 14 screw ——
Quantity 1 1 4 1
Type
Quantity
(b) Other than Q00JCPU Product Name
CPU module
Battery
Q00CPU Q01CPU Q02CPU Q02HCPU Q06HCPU Q12HCPU Q25HCPU Q12PHCPU Q25PHCPU Q12PRHCPU Q25PRHCPU Q02UCPU Q03UDCPU Q04UDHCPU Q06UDHCPU Q6BAT
1
1
(2) Main base unit for Q series modules Product Name
Main base unit
Base unit mounting screw This manual
Type Q33B Q35B Q38B Q312B Q38RB M4 14 screw ——
Quantity
1
4/5 *1 1
*1: The 5 base mounting screws are included with the Q38B and Q312B that have 5 base mounting holes with the Q38RB. (3) Slim type main base unit for Q series module Product Name Slim type main base unit Base unit mounting screw This manual
Type Q32SB Q33SB Q35SB M4 12 screw ——
2
Quantity 1 4 1
(4) Extension base unit for Q series modules Product Name
Extension base unit
Base unit mounting screw
Type Q52B Q55B Q63B Q65B Q68B Q612B Q68RB Q65WRB M4 14 screw
Quantity
1
4/5 *1
*1: The 5 base mounting screws are included with the Q68B and Q612B that have 5 base mounting holes with the Q68RB and Q65WRB. (5) Extension base unit for AnS series modules (Only Q02CPU, Q02HCPU, Q06HCPU, Q12HCPU or Q25HCPU is usable) Product Name Extension base unit Base unit mounting screw
Type QA1S65B QA1S68B M5 screw
Quantity 1 4
(6) Extension base unit for A series modules (Only Q02CPU, Q02HCPU, Q06HCPU, Q12HCPU or Q25HCPU is usable) Product Name Extension base unit
Type QA65B
Quantity 1
QA68B
(7) Power supply module Product Name
Power supply module
Type Q61P-A1 Q61P-A2 Q61P Q62P Q63P Q64P Q64PN Q63RP Q64RP Q61SP A1S61PN A1S62PN A1S63P
3
Quantity
1
1.2 Checking Serial Number and Function Version The QCPU serial No. and function version can be confirmed on the rating nameplate, on the front of the module, and GX Developer's system monitor. (1) Confirmation on the rating nameplate
Serial No. (upper 5 digits) Function version
09091 1090910001
Certified Standard marks
(2) Checking on the front of the module The serial number written on the rating plate is displayed on the front (at the bottom) of the module. This display is not supported on the following CPU modules. • Modules manufactured in mid-September, 2007 or earlier. • Redundant CPUs and Q00JCPU.
Serial Number
4
(3) Confirmation on the system monitor The QCPU serial No. and function version can be confirmed with Product Information List on the GX Developer's system monitor.* The intelligent function module's serial No. and function version can also be confirmed. Serial number
Function version
Production number
* : The version of compatible GX Developer varies depending on the CPU module. Type Q00JCPU, Q00CPU, Q01CPU Q02CPU, Q02HCPU, Q06HCPU, Q12HCPU, Q25HCPU Q12PHCPU, Q25PHCPU Q12PRHCPU, Q25PRHCPU Q02UCPU, Q03UDCPU, Q04UDHCPU, Q06UDHCPU
Version of Compatible GX Developer GX Developer Version 7 or later GX Developer Version 4 or later GX Developer Version 7.10L or later GX Developer Version 8.17T or later GX Developer Version 8.48A or later
5
(a) Production number display 1) Basic model QCPU, High Performance model QCPU, Process CPU, and Redundant CPU Since they are incompatible with production number display, "000000000000000" is displayed. 2) Universal model QCPU The serial number (production number) of the relevant module is displayed in the production number column. POINT The serial No. described on the rated plate may not match with the serial No. displayed on the product information of GX Developer. • The serial No. on the rated plate describes the management information of the product. • The serial No. displayed on the product information of GX Developer describes the function information of the product. The function information of the product is updated when adding functions.
6
2. Specifications 2.1 General Specifications This section provides specifications common to various modules. Table 2.1 General Specifications Item Operating ambient temperature Storage ambient temperature Operating ambient humidity Storage ambient humidity
Specifications 0 to 55 -25 to 75 *3 5 to 95%RH*4, non-condensing 5 to 95%RH*4, non-condensing
Sweep count 3.5mm Conforming Under 10 times 5 to 9Hz ——— (0.14inch) intermittent to each in Vibration resistance 9.8m/s2 ——— 9 to 150Hz JIS B 3502, vibration X, Y, Z IEC 61131-2 Under 1.75mm directions 5 to 9Hz ——— (0.069inch) (for 80 continuous min.) 4.9m/s2 vibration 9 to 150Hz ——— Conforming to JIS B 3502, IEC 61131-2 Shock resistance (147 m/s2, 3 times in each of 3 directions X, Y, Z) Operating ambience No corrosive gases Operating altitude 2000m (6562ft.) max. Installation position Inside control panel Overvoltage II max. category *1 Pollution level *2 2 max. Equipment category Class I Frequency
Acceleration
Amplitude
*1: This indicates the section of the power supply to which the equipment is assumed to be connected between the public electrical power distribution network and the machinery within premises. Category II applies to equipment for which electrical power is supplied from fixed facilities. The surge voltage withstand level for up to the rated voltage of 300 V is 2500 V. *2: This index indicates the degree to which conductive material is generated in terms of the environment in which the equipment is used. In the environment corresponding to "Pollution level 2", basically only nonconductive pollution occurs, however temporary conductivity may occur due to the occasional condensing. *3: The storage ambient temperature is -20 to 75 if the system includes the AnS/A series modules. *4: The operating ambient humidity and storage ambient humidity are 10 to 90%RH if the system includes the AnS/A series modules. *5: Do not use or store the PLC under pressure higher than the atmospheric pressure of altitude 0m. Doing so can cause a malfunction. When using the PLC under pressure, please contact your sales representative. 7
2.2 Performance Specifications of CPU Modules This section provides the performance specifications of the CPU modules. Table 2.2 Q00JCPU, Q00CPU, Q01CPU Performance Specifications Control method
Type Q00JCPU Q00CPU Q01CPU Repeated operation using stored program
I/O control mode
Refresh mode
Item
Programming language (Language dedicated to sequence control) Processing speed LD X0 (sequence instruction) MOV D0 D1 Constant scan (Function that uniforms scan time) Program capacity *1 Program memory (Drive 0) Memory Standard RAM (Drive 3) capacity Standard ROM (Drive 4) CPU shared memory *3 Program memory Memory card (RAM) Max. Memory Flash card Number card (ROM) ATA card of files stored Standard RAM Standard ROM Number of standard ROM write times
Relay symbol language, logic symbolic MELSAP3 (SFC), MELSAP-L Function block and structured text 200ns 160ns 100ns 700ns 560ns 350ns 1 to 2000ms (can be specified in 1ms increments) 8k steps 8k steps 14k steps 58kbyte 94kbyte None 128kbyte *2 58kbyte 94kbyte None 512 words 6kbyte *4 —— —— —— ——
1 *5
28 Max. 100 thousand times
Remarks —— Direct I/O is available by direct I/O specification (DX , DY ) —— —— Parameter setting —— —— —— —— —— —— —— —— —— Only one file each for file register —— ——
*1: The maximum number of sequence steps that can be executed by the CPU module is as indicated by the following expression. (Program capacity) - (file header size (default: 34 steps) Refer to the following manual for details of the program capacity and file. • QCPU User's Manual (Function Explanation, Program Fundamentals) *2: 64K bytes for function version A. *3: Memory added to function version B. The CPU shared memory is not latched. Powering on the PLC or resetting the CPU module clears the CPU shared memory. *4: SFC program has been added to the function version B. *5: Only one file register can be stored.
8
Item Number of I/O device points
Number of occupied I/O points Number of extension bases Number of loadable modules
Clock function
Allowable momentary power failure period 5V DC internal current consumption H External dimensions W D Weight
Type Q00CPU
Q00JCPU
Q01CPU
2048 points (X/Y0 to 7FF)
256 points (X/Y0 to FF)
1024 points (X/Y0 to 3FF)
2 4 16 24 Year, month, day, hour, minute, second, day of week (Automatic leap year judgment) Accuracy -3.2 to +5.27s (TYP. +1.98s)/d at 0 -2.57 to +5.27s (TYP. +2.22s)/d at 25 -11.68 to +3.65s (TYP. -2.64s)/d at 55 Within 20ms Varies depending on the (100V AC or more) power supply module. 0.26A *6
0.25A
98mm (3.86inch) 245mm (9.65inch) *6 98mm (3.86inch) 0.66kg *6
Remarks Number of points available in programs Number of points accessible to actual I/O modules —— ——
——
——
0.27A
——
98mm (3.86inch) 27.4mm (1.08inch) 89.3mm (3.52inch) 0.13kg
—— —— —— ——
*6: Value including those of the CPU module, base unit and power supply module.
9
Table 2.3 Q02(H)CPU, Q06HCPU, Q12HCPU, Q25HCPU Performance Specifications
Control method
Type Q02 Q02H Q06H Q12H Q25H CPU CPU CPU CPU CPU Repeated operation using stored program
I/O control mode
Refresh mode
Item
Programming language (Language dedicated to sequence control LD X0 Processing speed (sequence instruction) MOV D0 D1 Constant scan (Function that uniforms scan time) Program Program memory capacity (Drive 0) *2 Memory card (RAM) (Drive 1) Memory card (ROM) Memory (Drive 2) capacity Standard RAM (Drive 3) Standard ROM (Drive 4)
Max. number of files stored
CPU shared memory*4 Program memory Memory card (RAM) Memory card Flash card (ROM) ATA card
Relay symbol language, logic symbolic language, MELSAP3 (SFC), MELSAP-L, Function block and structured text
—— Direct I/O is available by direct I/O specification (DX , DY ) ——
79ns
34ns
——
237ns
102ns
——
0.5 to 2000 ms (can be specified in 0.5ms increments) 28k step
60k step
124k step
252k step
Capacity of the memory card (max. 2Mbyte) Capacity of the memory card loaded (Flash card: max. 4Mbyte, ATA card: max. 32Mbyte) 64kbyte 128kbyte *5 256kbyte *3 112 240 496 1008 kbyte kbyte kbyte kbyte 8kbyte 28 60 124 252 *1 287 (When the Q2MEM-2MBS is used) 288 512
Standard RAM
Standard ROM Number of standard ROM write times
Remarks
3 28
60
124
Max. 100 thousand times
252
Parameter setting —— —— —— —— —— —— —— —— —— —— One file register, one local device and sampling trace file only —— ——
*1: The CPU module can execute 124 files. It cannot execute 125 or more files. *2: The maximum number of sequence steps (for one program) for which the parameters are stored in another drive and executed with the CPU module can be calculated with the following expression. (Program size) - (File header size (default : 34 steps)) Refer to QCPU User's Manual (Function Explanation, Program Fundamentals) for details on the program size and file.
10
Item
Q02 CPU
Q02H CPU
Type Q06H CPU
Q12H CPU
Number of I/O device points
8192 points (X/Y0 to 1FFF)
Number of occupied I/O points
4096 points (X/Y0 to FFF)
Number of extension bases Number of mountable modules
Clock function
Allowable momentary power failure period 5V DC internal current consumption H External dimensions W D Weight
Q25H CPU
7 64 Year, month, day, hour, minute, second, day of week (Automatic leap year judgment) Accuracy -3.18 to +5.25s (TYP.+2.12s)/d at 0 -3.93 to +5.25s (TYP.+1.90s)/d at 25 -14.69 to +3.53s (TYP.-3.67s)/d at 55 Varies depending on the power supply module. 0.60A
0.64A 98mm (3.86inch) 27.4mm (1.08inch) 89.3mm (3.52inch) 0.20kg
Remarks Number of points available in programs Number of points accessible to actual I/O modules —— ——
——
—— —— —— —— —— ——
*3: The memory capacity of the Q12HCPU or Q25HCPU whose serial No.'s first five digits are "02091" or earlier is 64kbyte. (See to section 1.2 for the way to check the serial No.) *4: Memory added to the function version B. The CPU shared memory is not latched. The CPU shared memory is cleared when the PLC is powered on or the CPU module is reset. *5: The memory capacity of the Q02HCPU or Q06HCPU whose serial No.'s first five digits are "04011" or earlier is 64kbyte. (See to Section 1.2 for the way to check the serial No.)
11
Table 2.4 Q12PHCPU, Q25PHCPU Performance Specifications Item Control method
Type Q12PHCPU Q25PHCPU Repeated operation using stored program
I/O control mode Programming language (Language dedicated to sequence control)
Refresh mode Relay symbol language, logic symbolic language, MELSAP3 (SFC), MELSAP-L, Function block and structured text
LD X0 Processing speed (sequence instruction) MOV D0 D1 Total number of instructions Constant scan (Function that uniforms scan time) Program Program memory capacity (Drive 0) *2 Memory card (RAM) (Drive 1) Memory capacity
Max. number of files stored
Memory card (ROM) (Drive 2) Standard RAM (Drive 3) Standard ROM (Drive 4) CPU shared memory*3 Program memory Memory card (RAM) Memory Flash card card (ROM) ATA card
Standard ROM Number of standard ROM write times
—— ——
102ns
——
124k step
252k step
Capacity of mounted memory card (max. 2Mbyte) Capacity of mounted memory card (Flash card: max. 4Mbyte, ATA card: max. 32Mbyte) 256kbyte 496kbyte 1008kbyte 8kbyte 124 252 *1 287 (When the Q2MEM-2MBS is used) 288 512 3 124
—— Direct I/O is available by direct I/O specification (DX , DY )
34ns 422 (except instructions dedicated to intelligent function module) 0.5 to 2000 ms (can be specified in 0.5ms increments)
Standard RAM
Remarks
252
Max. 100 thousand times
—— Parameter setting —— —— —— —— —— —— —— —— —— —— One file register, one local device and sampling trace file only —— ——
*1: The CPU module can execute 124 files. It cannot execute 125 or more files. *2: The maximum number of sequence steps (for one program) for which the parameters are stored in another drive and executed with the CPU module can be calculated with the following expression. (Program size) - (File header size (default : 34 steps)) Refer to QCPU User's Manual (Function Explanation, Program Fundamentals) for details on the program size and file. *3: The CPU shared memory is not latched. The CPU shared memory is cleared when the PLC is powered on or the CPU module is reset.
12
Item
Type Q12PHCPU
Q25PHCPU
Number of I/O device points
8192 points (X/Y0 to 1FFF)
Number of occupied I/O points
4096 points (X/Y0 to FFF)
Number of extension bases Number of mountable modules
Clock function
Allowable momentary power failure period 5V DC internal current consumption H External dimensions W D Weight
7 64 Year, month, day, hour, minute, second, day of week (Automatic leap year judgment) Accuracy -3.18 to +5.25s (TYP.+2.12s)/d at 0 -3.93 to +5.25s (TYP.+1.90s)/d at 25 -14.69 to +3.53s (TYP.-3.67s)/d at 55 Varies depending on the power supply module.
Remarks Number of points available in programs Number of points accessible to actual I/O modules —— ——
——
——
0.64A
——
98mm (3.86inch) 27.4mm (1.08inch) 89.3mm (3.52inch) 0.20kg
—— —— —— ——
13
Table 2.5 Q12PRHCPU, Q25PRHCPU Performance Specifications Item Control method
Type Q12PRHCPU Q25PRHCPU Repeated operation using stored program
I/O control mode Programming language (Language dedicated to sequence control) Processing speed LD X0 (sequence MOV D0 D1 instruction) Tracking execution time Processing speed (increased scan (Redundant time) function) System switching time Constant scan (Function that uniforms scan time) Program Program memory capacity (Drive 0) *2 Memory card (RAM) (Drive 1) Memory capacity
Max. number of files stored
Memory card (ROM) (Drive 2) Standard RAM (Drive 3) Standard ROM (Drive 4) CPU shared memory Program memory Memory card (RAM) Memory Flash card card (ROM) ATA card
Refresh mode Relay symbol language, logic symbolic language, MELSAP3 (SFC), MELSAP-L, Function block and structured text
—— Direct I/O is available by direct I/O specification (DX , DY ) ——
34ns
——
102ns
——
Device memory 48K word points: 10ms Device memory 100K word points: 15ms
——
21 to 43 ms 0.5 to 2000 ms (can be specified in 0.5ms increments) 124k step
252k step
Capacity of mounted memory card (max. 2Mbyte) Capacity of mounted memory card (Flash card: max. 4Mbyte, ATA card: max. 32Mbyte) 256kbyte 496kbyte 1008kbyte —— 124 252 *1 287 (When the Q2MEM-2MBS is used) 288 512
Standard RAM
Standard ROM Number of standard ROM write times
Remarks
3 124
252
Max. 100 thousand times
Parameter setting —— —— —— —— —— —— —— —— —— —— One file register, one local device and sampling trace file only —— ——
*1: The CPU module can execute 124 files. It cannot execute 125 or more files. *2: The maximum number of sequence steps (for one program) for which the parameters are stored in another drive and executed with the CPU module can be calculated with the following expression. (Program size) - (File header size (default : 34 steps)) Refer to QCPU User's Manual (Function Explanation, Program Fundamentals) for details on the program size and file.
14
Item
Type Q12PRHCPU
Q25PRHCPU
Number of I/O device points
8192 points (X/Y0 to 1FFF)
Number of occupied I/O points
4096 points (X/Y0 to FFF)
Number of extension bases Number of mountable modules
Clock function
Allowable momentary power failure period 5V DC internal current consumption H External dimensions W D Weight
7 63 Year, month, day, hour, minute, second, day of week (Automatic leap year judgment) Accuracy -3.20 to +5.27s (TYP.+2.07s)/d at 0 -2.77 to +5.27s (TYP.+1.90s)/d at 25 -12.14 to -3.65s (TYP.-2.89s)/d at 55 Varies depending on the power supply module.
Remarks Number of points available in programs Number of points accessible to actual I/O modules —— ——
——
——
0.89A
——
98mm (3.86inch) 55.2mm (2.17inch) 89.3mm (3.52inch) 0.30kg
—— —— —— ——
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Table 2.6 Q02UCPU, Q03UDCPU, Q04UDHCPU, Q06UDHCPU Performance Specifications
Control method
Type Q02U Q03UD Q04UDH Q06UDH CPU CPU CPU CPU Repeated operation using stored program
I/O control mode
Refresh mode
Item
Programming language (Language dedicated to sequence control
Relay symbol language, logic symbolic language, MELSAP3 (SFC), MELSAP-L, Function block and structured text
Remarks —— Direct I/O is available by direct I/O specification (DX , DY ) ——
LD X0 Processing speed (sequence instruction) MOV D0 D1
40ns
20ns
9.5ns
——
80ns
40ns
19ns
——
Constant scan (Function that uniforms scan time) Program Program memory capacity (Drive 0) *1 Memory card (RAM) (Drive 1)
0.5 to 2000 ms (can be specified in 0.5ms increments)
Memory card (ROM) (Drive 2) Standard RAM (Drive 3) Memory Standard ROM (Drive 4) capacity QCPU standard memory CPU shared Multiple CPU memory*2 high speed transmission area Program memory Memory card (RAM) Memory card Flash card Max. (ROM) ATA card number of files stored Standard RAM Standard ROM
20k step
30k step
40k step
60k step
Capacity of the memory card (max. 8Mbyte) Capacity of the memory card loaded (Flash card: max. 4Mbyte, ATA card: max. 32Mbyte) 128kbyte 192kbyte 256kbyte 768kbyte 512kbyte 1024kbyte 8kbyte
Parameter setting —— —— —— —— ——
8kbyte ——
——
32kbyte
64 124 319 (when the Q3MEM-8MBS is used) 288 512 3 128
256
—— One file register, one local device and sampling trace file only ——
*1: The maximum number of sequence steps (for one program) for which the parameters are stored in another drive and executed with the CPU module can be calculated with the following expression. (Program size) - (File header size (default: 34 steps)) Refer to QCPU User's Manual (Function Explanation, Program Fundamentals) for details on the program size and file. *2: The CPU shared memory is not latched. The CPU shared memory is cleared when the PLC is powered on or the CPU module is reset. 16
Item Number of program memory write times Number of standard ROM write times Number of I/O device points
Q02U CPU
Type Q03UD Q04UDH Q06UDH CPU CPU CPU
Remarks
Max. 100 thousand times*3 —— Max. 100 thousand times*4 8192 points (X/Y0 to 1FFF)
2048 points Number of occupied I/O points 4096 points (X/Y0 to FFF) (X/Y0 to 7FF) Number of extension bases 4 7 Number of mountable modules 36 64 Year, month, day, hour, minute, second, day of week (Automatic leap year judgment) Accuracy Clock function -2.96 to +3.74s (TYP.+1.42s)/d at 0 -3.18 to +3.74s (TYP.+1.50s)/d at 25 -13.20 to +2.12s (TYP.-3.54s)/d at 55 Allowable momentary power Varies depending on the power supply failure period module. 5V DC internal current 0.23A 0.33A 0.39A consumption H 98mm (3.86inch) External dimensions W 27.4mm (1.08inch) D 89.3mm (3.52inch) Weight 0.20kg
Number of points available in programs Number of points accessible to actual I/O modules —— ——
——
—— —— —— —— —— ——
*3: The one write operation may not be counted as one writing to a program memory. The number of writing to the program memory can be checked by the special register (SD682 and SD683). *4: The one write operation may not be counted as one writing to the standard ROM. The number of writing to the standard ROM can be checked by the special register (SD687 and SD688).
17
2.3 Power supply module specifications This section provides the specifications of the power supply modules. Table 2.7 Q61P-A1/A2, Q61P, Performance Specification List Item Base unit position Applicable base unit Input power supply Input frequency Input voltage distortion factor Max. input apparent power Inrush current Rated output 5V DC current 24V DC External output voltage Overcurrent 5V DC protection*1 24V DC Overvoltage 5V DC protection*2 24V DC Efficiency Allowable momentary power failure period*3 Dielectric withstand voltage Insulation resistance Noise durability Operation indication Fuse Application Rated switching voltage, current Minimum switching Contact load output Response time section Life
Performance Specifications Q61P-A2 Q61P Power supply module mounting slot Q3B, Q6B 100 to 120V AC 200 to 240V AC 100 to 240V AC (-15%/+10%) (-15%/+10%) (-15%/+10%) (85 to 132V AC) (170 to 264V AC) (85 to 264V AC) 50/60Hz 5% Within 5% (See section 4.3.1) 105VA 130VA 20A within 8ms *4 6A —— —— 6.6A or more —— 5.5 to 6.5V —— 70% or more Q61P-A1
Within 20ms Across inputs/LG and outputs/FG 2,830V AC rms/3 cycles (2,000 m (6562 ft.)) Across inputs and outputs (LG and FG separated), across inputs and LG/FG, across outputs and FG/LG 10M or more by insulation resistance tester • By noise simulator of 1,500Vp-p noise voltage, 1 s noise width and 25 to 60Hz noise frequency • Noise voltage IEC61000-4-4, 2kV LED indication (Normal operation: ON (green) Error: OFF) Built-in (Unchangeable by user) ERR contact (See section 4.6) 24V DC, 0.5A 5V DC, 1mA
OFF to ON: 10ms max. ON to OFF: 12ms max. Mechanical : More than 20 million times Electrical : More than 100 thousand times at rated switching voltage, current Surge suppressor None Fuse None Terminal screw size M3.5 7 0.75 to 2mm2 Applicable wire size Applicable solderless terminal RAV1.25-3.5, RAV2-3.5 Applicable tightening torque 0.66 to 0.89N•m H 98mm (3.86inch) External W 55.2mm (2.17inch) dimensions D 90mm (3.55inch) Weight 0.31kg 0.40kg
18
Table 2.8 Q62P Performance Specification List Item Base unit position Applicable base unit Input power supply Input frequency Input voltage distortion factor Max. input apparent power Inrush current Rated output 5V DC current 24V DC External output voltage Overcurrent 5V DC protection*1 24V DC Overvoltage 5V DC protection*2 24V DC Efficiency Allowable momentary power failure period*3 Dielectric withstand voltage Insulation resistance Noise durability Operation indication Fuse Application Rated switching voltage, current Minimum switching Contact load output Response time section Life
Performance Specifications Q62P Power supply module mounting slot Q3B, Q6B 100 to 240V AC (-15%/+10%) (85 to 264V AC) 50/60Hz 5% Within 5% (See section 4.3.1) 105VA 20A within 8ms *4 3A 0.6A 24V DC (-10%/+10%) 3.3A or more 0.66A or more 5.5 to 6.5V —— 65% or more Within 20ms Across inputs/LG and outputs/FG 2,830V AC rms/3 cycles (2,000 m (6562 ft.)) Across inputs and outputs (LG and FG separated), across inputs and LG/FG, across outputs and FG/LG 10M or more by insulation resistance tester • By noise simulator of 1,500Vp-p noise voltage, 1 s noise width and 25 to 60Hz noise frequency • Noise voltage IEC61000-4-4, 2kV LED indication (Normal operation: ON (green) Error: OFF) Built-in (Unchangeable by user) ERR contact (See section 4.6) 24V DC, 0.5A 5V DC, 1mA
OFF to ON: 10ms max. ON to OFF: 12ms max. Mechanical : More than 20 million times Electrical : More than 100 thousand times at rated switching voltage, current Surge suppressor None Fuse None Terminal screw size M3.5 7 0.75 to 2mm2 Applicable wire size Applicable solderless terminal RAV1.25-3.5, RAV2-3.5 Applicable tightening torque 0.66 to 0.89N•m H 98mm (3.86inch) External W 55.2mm (2.17inch) dimensions D 90mm (3.55inch) Weight 0.39kg
19
Table 2.9 Q63P, Q63RP Performance Specifications Item Base unit position Applicable base unit Input power supply Max. input power Inrush current Rated output 5V DC current 24V DC Overcurrent 5V DC protection*1 24V DC Overvoltage 5V DC protection*2 24V DC Efficiency Allowable momentary power failure period*3 Dielectric withstand voltage Insulation resistance Noise durability Operation indication Fuse Application Rated switching voltage, current Minimum Contact switching load output Response time section Life
Performance Specifications Q63P Q63RP Power supply module mounting slot Q3B, Q6B Q3RB, Q6RB, Q6WRB 24V DC (-35%/+30%) (15.6 to 31.2V DC) 45W 65W 100A within 1ms 150A within 1ms 6A 8.5A —— 6.6A or more 9.35A or more —— 5.5 to 6.5V —— 70% or more 65% or more Within 10ms (at 24V DC input) 500V AC across Primary and 5V DC 10M or more by insulation resistance tester By noise simulator of 500Vp-p noise voltage, 1 s noise width and 25 to 60Hz noise frequency LED indication LED indication*5 (Normal operation: ON (green) (Normal operation: ON (green) Error: OFF) Error: OFF (red)) Built-in (Unchangeable by user) ERR contact (See section 4.6) 24V DC, 0.5A 5V DC, 1mA
OFF to ON: 10ms max. ON to OFF: 12ms max. Mechanical : More than 20 million times Electrical : More than 100 thousand times at rated switching voltage, current Surge suppressor None Fuse None Terminal screw size M3.5 7 Applicable wire size 0.75 to 2mm2 Applicable solderless R1.25-3.5, R2-3.5 RAV1.25-3.5, RAV2-3.5 terminal RAV1.25-3.5, RAV2-3.5 Applicable tightening torque 0.66 to 0.89N•m H 98mm (3.86inch) 98mm (3.86inch) W 55.2mm (2.17inch) 83mm (3.27inch) External dimensions D 90mm (3.54inch) 115mm (4.53inch) Weight 0.33kg 0.60kg
*5: Immediately after power-on or immediately after power-off, the POWER LED is lit red temporarily, however, this does not indicate module error.
20
Table 2.10 Q64P, Q64PN, Q64RP Performance Specifications Item Base unit position Applicable base unit
Input power supply Input frequency Input voltage distortion factor Max. input apparent power Inrush current Rated output 5V DC current 24V DC Overcurrent 5V DC protection*1 24V DC Overvoltage 5V DC protection*2 24V DC Efficiency Allowable momentary power failure period*3 Dielectric withstand voltage Insulation resistance Noise durability
Operation indication Fuse
Contact output section
Application Rated switching voltage, current Minimum switching load Response time
Performance Specifications Q64PN Q64RP Power supply module mounting slot Q3RB, Q6RB, Q3B, Q6B Q6WRB*7 100 to 120V AC/ 100 to 120V AC/ 200 to 240V AC 100 to 240V AC 200 to 240V AC (-15%/+10%) (-15%/+10%) (-15%/+10%) (85 to 132V AC/ (85 to 264V AC) (85 to 132V AC/ 170 to 264V AC) 170 to 264V AC) 50/60Hz 5% Within 5% (See section 4.3.1) 160VA 20A within 8ms *4 8.5A —— 9.9A or more 9.35A or more —— 5.5 to 6.5V —— 70% or more 65% or more Q64P
Within 20ms Across inputs/LG and outputs/FG 2,830V AC rms/3 cycles (2,000 m (6562 ft.)) Across inputs and outputs (LG and FG separated), across inputs and LG/FG, across outputs and FG/LG 10M or more by insulation resistance tester • By noise simulator of 1,500Vp-p noise voltage, 1 s noise width and 25 to 60Hz noise frequency • Noise voltage IEC61000-4-4, 2kV LED indication*5 LED indication (Normal operation: (Normal operation: ON (green) ON (green) Error: OFF) Error: OFF (red)) Built-in (Unchangeable by user) ERR contact (See section 4.6) 24V DC, 0.5A 5V DC, 1mA
OFF to ON: 10ms max. ON to OFF: 12ms max. Mechanical : More than 20 million times Life Electrical : More than 100 thousand times at rated switching voltage, current Surge suppressor None Fuse None Terminal screw size M3.5 7 Applicable wire size 0.75 to 2mm2 R1.25-3.5, R2-3.5 Applicable solderless terminal RAV1.25-3.5, RAV2-3.5 RAV1.25-3.5, RAV2-3.5 Applicable tightening torque 0.66 to 0.89N•m H 98mm (3.86inch) External dimensions W 55.2mm (2.17inch) 83mm (3.27inch) D 115mm (4.53inch) Weight 0.40kg 0.47kg
21
*5: Immediately after power-on or immediately after power-off, the POWER LED is lit red temporarily, however, this does not indicate module error. *7: When mounting the Q64RP to the Q65WRB, use the Q64RP whose first 6 digits of serial No. is “081103” or later. When mounting the Q64RP whose first 6 digits of serial No. is “081102” or earlier, the vibration condition described in the general specifications may not be met.
22
Table 2.11 Q61SP Performance/Specifications Item Base unit position Applicable base unit Input power supply Input frequency Input voltage distortion factor Maximum input apparent power Inrush current Rated input 5V DC current 24V DC Overcurrent 5V DC protection *1 24V DC Overvoltage 5V DC protection *2 24V DC Efficiency Allowable momentary power failure period Dielectric withstand voltage Insulation resistance *3 Noise durability Operation indication Fuse
Contact output
Application Rated switching voltage, current Minimum switching load Response time Life
Surge suppresser Fuse Terminal screw size Applicable wire size Applicable solderless terminal Applicable tightening torque H External dimensions W D Weight
Performance/Specifications Q61SP Power supply module mounting slot Q3 SB 100 to 240V AC +10% -15% (85 to 264V AC) 50/60Hz 5% Within 5% (See section 4.3.1) 40VA Within 20A for 8 ms *4 2.0A 2.2A or more 5.5 to 6.5V 70% or more Within 20ms (AC 100 V or more) Across inputs/LG and outputs/FG 2,830V AC crms/3 cycles (2,000m (6562ft.)) Across inputs and outputs (LG and FG are separated), across inputs and LG/FG, across outputs and FG/LG, 10M or more by 500V DC insulation resistance tester • By noise simulator of 1500Vp-p noise voltage, 1 s noise width and 25 to 60HZ noise frequency • Noise voltage IEC61000-4-4, 2kV LED indication (Normal operation: ON (green) Error: OFF) Built-in (Unchangeable by user) ERR contact (See section 4.6) 24V DC, 0.5A 5V DC, 1mA OFF to ON: 10ms max. ON to OFF: 12ms max. Mechanic: More than 20 million times Electrical: More than 100 thousand times at rated switching voltage, current None None M3.5 7 0.75 to 2mm2 RAV1.25-3.5, RAV2-3.5 0.66 to 0.89N•m 98mm (3.86inch) 55.2mm (2.17inch) 104mm (4.09inch) 0.18kg
23
Table 2.12 Q00JCPU (Power Supply Section) Performance Specifications Item Input power supply Input frequency Input voltage distortion factor Max. input apparent power Inrush current Rated output 5V DC current 24V DC Overcurrent 5V DC protection*1 24V DC Overvoltage 5V DC protection*2 24V DC Efficiency Allowable instantaneous power failure time*3 Dielectric withstand voltage Insulation resistance Noise durability Operation indication Fuse Contact output section Terminal screw size Applicable wire size Applicable solderless terminal Applicable tightening torque External dimensions Weight
Performance Specifications Q00JCPU (power supply section) 100 to 240V AC (-15%/+10%) (85 to 264V AC) 50/60Hz 5% Within 5% (See section 4.3.1) 105VA 40A within 8ms *4 3A —— 3.3A or more —— 5.5 to 6.5V —— 65% or more Within 20ms (100V AC or more) Across inputs/LG and outputs/FG 2,830V AC rms/3 cycles (altitude 2,000 m (6,562 ft.)) Across inputs and outputs (LG and FG separated), across inputs and LG/FG, across outputs and FG/LG 10M or more by 500V DC insulation resistance tester • By noise simulator of 1,500Vp-p noise voltage, 1 s noise width and 25 to 60Hz noise frequency • Noise voltage IEC61000-4-4, 2kV LED indication (Normal operation: ON (green) Error: OFF POWER LED of CPU section) Built-in (Unchangeable by user) None M3.5 7 0.75 to 2mm2 RAV1.25-3.5, RAV2-3.5 0.66 to 0.89N•m Refer to Table 2.2
24
Table 2.13 A1S61PN, A1S62PN, A1S63P Performance Specifications Item Base unit position Applicable base unit Input power supply Input frequency Input voltage distortion factor Max. input apparent power Max. input power Inrush current Rated output 5V DC current 24V DC External output voltage Overcurrent 5V DC protection*1 24V DC Overvoltage 5V DC protection*2 24V DC Efficiency Allowable momentary power failure period*3 Dielectric withstand voltage Insulation resistance
Noise durability
Operation indication Fuse Contact output section Terminal screw size Applicable wire size Applicable solderless terminal Applicable tightening torque H External W dimensions D Weight
Performance Specifications A1S62PN A1S63P Power supply module mounting slot QA1S65B, QA1S68B 24V DC 100 to 240V AC (-15%/+10%) (-35%/+30%) (85 to 264V AC) (15.6 to 31.2V DC) 50/60Hz 5% ——
A1S61PN
Within 5% (See section 4.3.1)
——
105VA —— 20A within 8ms *4
—— 41W 81A within 1ms 5A —— —— 5.5A or more ——
5A —— —— 5.5A or more ——
3A 0.6A 24V DC (-10%/+10%) 3.3A or more 0.66A or more 5.5 to 6.5V —— 65% or more
Within 20ms Across inputs/LG and outputs/FG 2,830V AC rms/3 cycles (2,000 m (6562 ft.)) Across inputs and outputs (LG and FG separated), across inputs and LG/FG, across outputs and FG/LG 10M or more by insulation resistance tester • By noise simulator of 1,500Vp-p noise voltage, 1 s noise width and 25 to 60Hz noise frequency • Noise voltage IEC61000-4-4, 2kV
Within 10ms (at 24V DC input) 500V AC across primary and 5V DC 5M or more by insulation resistance tester By noise simulator of 500Vp-p noise voltage, 1 s noise width and 25 to 60Hz noise frequency
LED indication (Normal operation: ON (green) Error: OFF) Built-in (Unchangeable by user) None M3.5 7 0.75 to 2mm2 RAV1.25-3.5, RAV2-3.5 0.66 to 0.89N•m 130mm (5.12inch) 55mm (2.17inch) 93.6 (3.69inch) 0.60kg
25
0.50kg
Table 2.14 A61P, A61PN, A62P, A63P Performance Specifications Item Base unit position Applicable base unit Input power supply
Performance Specifications A61PN A62P A63P Power supply module mounting slot QA6 B 100 to 120V AC (-15%/+10%) 24V DC (-35%/+30%) (85 to 132V AC) (15.6 to 31.2V DC) 200 to 240V AC (-15%/+10%) (170 to 264V AC) 50/60Hz 5% ——
A61P
Input frequency Input voltage distortion Within 5% (See Section 4.3.1) —— factor Max. input apparent 160VA 155VA 65W power Inrush current 20A Within 8ms*4 100A Within 1ms Rated output 5V DC 8A 5A 8A current 24V DC —— 0.8A —— 5.5A or 5V DC 8.8A or more 8.5A or more more Overcurrent Protection*1 1.2A or 24V DC —— —— more Overcurrent 5V DC 5.5 to 6.5V protection*2 24V DC —— Efficiency 65% or more Dielectric withstand Between AC external terminals and ground, 1500V AC, 1 minute voltage Between DC external terminals and ground, 500V AC, 1 minute By noise simulator of 1,500Vp-p noise By noise simulator of 500Vp-p Noise durability voltage, 1 s noise width and 25 to noise voltage, 1 s noise width 60Hz noise frequency and 25 to 60Hz noise frequency Between AC external terminals and ground, Insulation resistance 5M or higher by 500VDC insulation resistance tester Operation indication LED indication of power supply Terminal screw size M4 0.7 6 Applicable wire size 0.75 to 2mm2 Applicable solderless R1.25-4, R2-4 terminal RAV1.25-4, RAV2-4 Applicable tightening 78 to 118N•cm torque H 250 (9.84inch) External W 55 (2.17inch) dimensions D 121 (4.76inch) Weight 0.98kg 0.75kg 0.94kg 0.8kg Allowable momentary Within 20ms Within 1ms power failure period*3
26
Table 2.15 A61PEU, A62PEU Performance Specifications Item Base unit position Applicable base unit Input power supply Input frequency Input voltage distortion factor Max. input apparent power Inrush current Rated output DC5V current DC24V Overcurrent DC5V Protection*1 DC24V Overcurrent DC5V Protection*2 DC24V Efficiency Insulation Between withstand primary side voltage and FG Noise durability Operation indication Terminal screw size Applicable wire size Applicable solderless terminal Applicable tightening torque H External dimensions W D Weight Allowable momentary power failure period*3
Performance Specifications A61PEU A62PEU Power supply module mounting slot QA6 B AC100 to 120/200 to 240V +10%/-15% 50/60Hz 5% Within 5% (See Section 4.3.1) 130VA
155VA 20A Within 8ms*4
8A —— 8.8A or more —— 5.5 to 6.5V
5A 0.8A 5.5A or more 1.2A or more —— —— 65% or more
2,830V AC rms/3 cycles (2,000m (6562 ft)) By noise simulator of 1,500Vp-p noise voltage, 1 s noise width and 25 to 60Hz noise frequency Noise voltage IEC801-4; 2KV LED indication of power supply M4 0.7 6 0.75 to 2mm2 RAV1.25-4, RAV2-4 98 to 137N•cm 250 (9.84inch) 55 (2.17inch) 121 (4.76inch) 0.8kg
0.9kg Within 20ms
27
Table 2.16 A68P Performance Specifications Item Base unit position Number of occupied points Input power supply Input frequency Max. input apparent power Inrush current Rated output DC+15V current DC-15V Overcurrent DC+15V Protection DC-15V Efficiency Operation indication Power-on output
Terminal screw size Applicable wire size Applicable solderless terminal Applicable tightening torque H External W dimensions D Weight
Performance Specifications A68P I/O slot installing position Occupying 2 slots, 16 points per slot 100 to 120V AC (-15%/+10%) (85 to 132V AC) 200 to 240V AC (-15%/+10%) (170 to 264V AC) 50/60Hz 5% 95VA 20A Within 8ms*4 1.2 A 0.7 A 1.64 A or more 0.94 A or more 65% or more LED indication of power supply Contact output Power-ON either DC+15V output is +14.25V or higher or DC-15V output is -14.25V or lower Contact switching minimum load: 5VDC, 10mA Contact switching maximum load: 264VAC, 2A (R load) M3 0.5 6 0.75 to 2 mm2 V1.25-4, V1.25-YS4A, V2-S4, V2-YS4A 68N•cm 250 (9.84inch) 75.5 (2.97inch) 121 (4.76inch) 0.9kg
28
POINT *1 : Overcurrent protection The overcurrent protection device shuts off the 5V, 24V DC circuit and stops the system if the current flowing in the circuit exceeds the specified value. If this device is activated, switch the input power supply off and eliminate the cause such as insufficient current capacity or short. Then, a few minutes later, switch it on to restart the system. The initial start for the system takes place when the current value becomes normal. *2 : Overvoltage protection The overvoltage protection device shuts off the 5V DC circuit and stops the system if a voltage of 5.5 to 6.5V DC is applied to the circuit. When this device is activated, the power supply module LED is switched OFF. If this happens, switch the input power OFF, then a few minutes later ON. This causes the initial start for the system to take place. The power supply module must be changed if the system is not booted and the LED remains OFF.
29
POINT *3 : Allowable momentary power failure time (1) For AC input power supply y If the momentary power failure time is within 20ms, the system detects an AC down and suspends the operation processing. However, the system continues operations after the power comes back. y If the momentary power failure time exceeds 20ms, the system either continues or initially starts operations depending on the power supply load. In case that the operation processing is continued, the system operates the same as when the momentary power failure time is within 20ms. Supplying the same amount of AC to both the power supply module and the input module (such as QX10) can prevent the sensor connected to the input module from being switched to the OFF status when the power supply turns OFF. Note, however, that if only the input module (such as QX10) is connected on the AC line, which is connected to the power supply, an AC down detection in the power supply module may be delayed due to the internal capacitor of the input module. To avoid this, connect a load of approx. 30mA per input module on the AC line. In the system operating with two redundant power supply modules, the system does not initially start operations when the momentary power failure exceeding 20ms occurs in only one of the input power supplies. The system, however, may initially start operations when the momentary power failure exceeding 20ms occurs simultaneously in both input power supplies. (2) DC input power supply y If the momentary power failure time is within 10ms(*4), the system detects an 24VDC down and suspends the operation processing. However, the system continues operations after the power comes back. y If the momentary power failure time exceeds 10ms(*4), the system either continues or initially starts operations depending on the power supply load. In case that the operation processing is continued, the system operates the same as when the momentary power failure time is within 10ms. (*4: This is the time when 24VDC is input. If the input is less than 24VDC, the time will be less than 10ms.) *5 : Inrush current When power is switched on again immediately (within 5 seconds) after power-off, an inrush current of more than the specified value (2ms or less) may flow. Reapply power 5 or more seconds after power-off. When selecting a fuse and breaker in the external circuit, take account of the blowout, detection characteristics and above matters.
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2.4 Specifications of Base Units (1) Main base units Item Type Number of mountable I/O modules Applicable modules 5V DC internal Current consumption Weight H External dimensions
W D
Q00JCPU
Q33B
Q35B
Q38B
Q312B
2
3
5
8
12
0.12A
0.13A
Q series modules 0.26A
0.11A
0.66kg
0.21kg
245mm (9.65inch) 98mm (3.86inch)
0.11A
0.27kg 0.36kg 98mm (3.86inch) 189mm 245mm 328mm (7.44inch) (9.65inch) (12.92inch)
0.47kg 439mm (17.28inch)
44.1mm (1.74inch)
(2) Slim type main base units Item Type Number of mountable I/O modules Applicable modules 5V DC internal Current consumption Weight H External W dimensions D
Q32SB
Q33SB
Q35SB
2
3
5
Q series modules 0.09A
0.09A
0.10A
0.12kg
0.15kg 98mm (3.86inch) 142mm (5.59inch) 18.5mm (0.73inch)
0.21kg
114mm (4.49inch)
(3) Redundant power main base unit Item Type Number of mountable I/O modules Applicable modules 5V DC internal Current consumption Weight H External W dimensions D
Q38RB 8 Q series modules 0.12A 0.47kg 98mm (3.86inch) 439mm (17.28inch) 44.1mm (1.74inch)
31
197.5mm (7.78inch)
(4) Extension base units Item
Q52B Q55B Q63B Q65B Q68B Q612B Type Number of mountable 2 5 3 5 8 12 I/O modules Applicable modules Q series modules 5V DC internal Current 0.08A 0.10A 0.11A 0.11A 0.12A 0.13A consumption Weight 0.14kg 0.23kg 0.23kg 0.28kg 0.38kg 0.48kg H 98mm (3.86inch) External 106mm 189mm 189mm 245mm 328mm 439mm W dimensions (4.17inch) (7.44inch) (7.44inch) (9.65inch) (12.92inch) (17.28inch) D 44.1mm (1.74inch) Item Type Number of mountable I/O modules Applicable modules 5V DC internal current consumption Weight H External W dimensions D
QA1S65B
QA1S68B
QA65B
QA68B
5
8
5
8
AnS series modules 0.12A
A series modules
0.12A
0.12A
0.75kg 1.00kg 130mm (5.12inch) 315mm 420mm (12.41inch) (16.55inch) 51.2mm (2.02inch)
1.60kg 2.00kg 250mm (9.84inch) 352mm 466mm (13.86inch) (18.35inch) 46.6mm (1.83inch)
(5) Redundant power extension base unit Item Type Number of mountable I/O modules Applicable modules 5V DC internal Current consumption Weight H External W dimensions D
Q68RB 8 Q series modules 0.12A 0.49kg 98mm (3.86inch) 439mm (17.28inch) 44.1mm (1.74inch)
(6) Redundant extension base unit Item Type Number of mountable I/O modules Applicable modules 5V DC internal Current consumption Weight H External W dimensions D
Q65WRB 5 Q series modules 0.16A 0.52kg 98mm (3.86inch) 439mm (17.28inch) 44.1mm (1.74inch)
32
0.12A
2.5 Extension Cable Specifications The list below shows the specifications of the extension cables applicable for the High Performance model QCPU system. Type Item Cable length Application Weight
QC05B
QC06B
QC12B
QC30B
QC50B
QC100B
0.45m 0.6m 1.2m 3.0m 5.0m 10.0m (1.48ft.) (1.97ft.) (3.93ft.) (9.84ft.) (16.39ft.) (32.79ft.) Connection across the main base unit and extension base unit or across the extension base units. 0.15kg 0.16kg 0.22kg 0.40kg 0.60kg 1.11kg
POINT When the extension cables are joined, limit the overall distance of the joined cables to 13.2 m(43.28 ft.).
42.0 (1.65)
QC05B, QC06B, QC12B, QC30B, QC50B, QC100B
34.2 (1.35)
10 (0.39)
6.0 (0.24)
Unit: mm (inch)
2.6 Tracking Cable Specifications The tracking cable is used to connect the CPU modules of the redundant system. The cable specifications are indicated below. Type Item Cable length Weight Tightening torque
QC10TR
QC30TR
1.0m (3.29ft.) 0.15kg 0.29N•m
3.0m (9.87ft.) 0.28kg 0.29N•m
A
A 33.5 (1.32)
B
12.4 (0.49)
B
39.7 (1.56)
QC10TR, QC30TR
Unit: mm (inch)
33
3. EMC and Low Voltage Directive For the products sold in European countries, the conformance to the EMC Directive, which is one of the European Directives, has been a legal obligation since 1996. Also, conformance to the Low Voltage Directive, another European Directives, has been a legal obligation since 1997. Manufacturers who recognize their products must conform to the EMC and Low Voltage Directive are required to declare that their products conform to these Directives and put a "CE mark" on their products. 3.1 Requirements for conformance to EMC Directive The EMC Directive specifies that products placed on the market must "be so constructed that they do not cause excessive electromagnetic interference (emissions) and are not unduly affected by electromagnetic interference (immunity)". The applicable products are requested to meet these requirements. The sections 3.1.1 through 3.1.6 summarize the precautions on conformance to the EMC Directive of the machinery constructed using the MELSEC-Q series PLCs. The details of these precautions has been prepared based on the control requirements and the applicable standards. However, we will not assure that the overall machinery manufactured according to these details conforms to the above-mentioned directives. The method of conformance to the EMC Directive and the judgment on whether or not the machinery conforms to the EMC Directive must be determined finally by the manufacturer of the machinery.
34
3.1.1 Standards applicable to the EMC Directive The standards applicable to the EMC Directive are listed below. Specification
Test item
Test details
Standard value 30M-230MHz QP: 40dB V/m (10m (32.81 ft.) in EN55011 Radio waves from the measurement range) *1 Radiated product are measured. 230M-1000MHz QP: emission *2 47dB V/m (10m (32.81 ft.) in measurement range) 150k-500kHz QP : 79dB EN55011 Noise from the product Mean : 66dB *1 Conducted to the power line is 500k-30MHz QP : 73dB emission measured. Mean : 60dB EN61000-4-2 Immunity test in which Electrostatic electrostatic is applied 8kV Air discharge discharge to the cabinet of the 4kV Contact discharge immunity*2 equipment. EN61000-4-3 Immunity test in which Radiated electric fields are 1.4GHz-2.0GHz, 80-1000MHz, electromagnetic irradiated to the 10V/m, 80%AM modulation 1kHz field immunity* product. AC power line : 2kV EN61131-2: EN61000-4-4 Immunity test in which DC power line : 2kV 2003 Electrical fast burst noise is applied I/O power (DC) : 1kV transient/burst to the power line and DC I/O, analog, communication line immunity *2 signal line. (shielded) : 1kV AC power line: Common mode 2kV, differential mode 1kV DC power line: Immunity test in which Common mode 1kV, EN61000-4-5 lightning surge is differential mode 0.5kV Surge immunity applied to the power I/O power (DC): *2 line and signal line. Common mode 0.5kV, differential mode 0.5kV DC I/O, analog, communication (shielded): Common mode 1kV Immunity test in which EN61000-4-6 0.15-80MHz, 80%AM modulation Conducted high frequency noise disturbances is applied to the power 1kHz, 3Vrms immunity *2 line and signal line.
*1: QP : Quasi-peak value, Mean : Average value *2: Programmable controller is an open type device (a device designed to be housed inside other equipment) and must be installed inside a conductive control panel. The corresponding test has been conducted with the programmable controller installed inside a control panel. Besides, our programmable controller has been tested with the maximum rated input value of the power supply module to be used.
35
3.1.2 Installation instructions for EMC Directive Programmable controller is an open type device and must be installed inside a control panel for use.* This not only ensures safety but also ensures effective shielding of PLC-generated electromagnetic noise. * : Also, each network remote station needs to be installed inside the control panel. However, the waterproof type remote station can be installed outside the control panel. (1) Control panel (a) Use a conductive control panel. (b) When attaching the control panel's top plate or base plate, mask painting and weld so that good surface contact can be made between the panel and plate. (c) To ensure good electrical contact with the control panel, mask the paint on the installation bolts of the inner plate in the control panel so that contact between surfaces can be ensured over the widest possible area. (d) Earth the control panel with a thick wire so that a low impedance connection to ground can be ensured even at high frequencies. (e) Holes made in the control panel must be 10 cm (3.94 inch) diameter or less. If the holes are 10 cm (3.94 inch) or larger, radio frequency noise may be emitted. In addition, because radio waves leak through a clearance between the control panel door and the main unit, reduce the clearance as much as practicable. The leakage of radio waves can be suppressed by the direct application of an EMI gasket on the paint surface. Our tests have been carried out on a panel having the damping characteristics of 37 dB max. and 30 dB mean (measured by 3 m method with 30 to 300MHz). (2) Connection of power and earth wires Earthing and power supply wires for the PLC system must be connected as described below. (a) Provide an earthing point near the power supply module. Earth the power supply's LG and FG terminals (LG : Line Ground, FG : Frame Ground) with the thickest and shortest wire possible. (The wire length must be 30 cm (11.18 inch) or shorter.) The LG and FG terminals function is to pass the noise generated in the PLC system to the ground, so an impedance that is as low as possible must be ensured. As the wires are used to relieve the noise, the wire itself carries a large noise content and thus short wiring means that the wire is prevented from acting as an antenna. (b) The earth wire led from the earthing point must be twisted with the power supply wires. By twisting with the earthing wire, noise flowing from the power supply wires can be relieved to the earthing. However, if a filter is installed on the power supply wires, the wires and the earthing wire may not need to be twisted. 36
3.1.3 Cables The cables extracted from the control panel contain a high frequency noise component. On the outside of the control panel, therefore, they serve as antennas to emit noise. To prevent noise emission, use shielded cable for the cables which are connected to the I/O modules and intelligent function modules and may be extracted to the outside of the control panel. (Using shielded cable also reinforces noise durability.) The signal lines (including common line) connected to PLC I/O modules, intelligent function modules and extension cables use shielded cables to assure noise durability under the conditions where the shield is earthed. If the shielded cable is not used or not earthed correctly, the noise durability will not meet the standard. (1) Earthing of shielded of shield cable (a) Earth the shield of the shielded cable as near the unit as possible taking care so that the earthed cables are not induced electromagnetically by the cable to be earthed. (b) Take appropriate measures so that the shield section of the shielded cable from which the outer cover was partly removed for exposure is earthed to the control panel on an increased contact surface. A clamp may also be used as shown in the figure below. In this case, however, apply a cover to the painted inner wall surface of the control panel which comes in contact with the clamp. Screw Shield section
Clamp fitting Paint mask Shielded cable
Note) The method of earthing by soldering a wire onto the shield section of the shielded cable as shown below is not recommended. The high frequency impedance will increase and the shield will be ineffective.
Shielded cable Wire Crimp terminal
(2) MELSECNET/H module Always use a double-shielded coaxial cable (MITSUBISHI CABLE INDUSTRIES, LED.: 5C-2V-CCY) for the coaxial cables MELSECNET/H module. Radiated noise in the range of 30MHz or higher can be suppressed by use of the double-shielded coaxial cables. Earth the doubleshielded coaxial cable by connecting its outer shield to the ground. Shield
Earth here
See to 1) for the earthing of the shield. 37
(3) Ethernet module, FL-net module, Web server module, MES interface module Precautions for using AUI cables, twisted pair cables and coaxial cables are described below. (a) Always earth the AUI cables*1 connected to the 10BASE5 connectors. Because the AUI cable is of the shielded type, strip part of the outer cover and earth the exposed shield section to the ground on the widest contact surface as shown below. AUI cable Shield
See to 1) for the earthing of the shield. *1: Make sure to install a ferrite core for the cable. As a ferrite core, ZCAT2032 manufactured by TDK is recommended. (b) Use shielded twisted pair cables as the twisted pair cables connected to the 10BASE-T/100BASE-TX connectors. For the shielded twisted pair cables, strip part of the outer cover and earth the exposed shield section to the ground on the widest contact surface as shown below. Shielded twisted pair cables Shield
See to 1) for the earthing of the shield. (c) Always use double-shielded coaxial cables*2 as the coaxial cables connected to the 10BASE2 connectors. Earth the double-shielded coaxial cable by connecting its outer shield to the ground. Shield
Earth here
See to 1) for the earthing of the shield. *2: Make sure to install a ferrite core for the cable. As a ferrite core, ZCAT3035 manufactured by TDK is recommended. Ethernet is the registered trademark of XEROX, Co., LTD
38
(4) Positioning module, channel-isolated pulse input module Use shielded cables for the external wiring, and ground the shields of the external wiring cables to the control panel with the AD75CK cable clamp (Mitsubishi Electric make). (Ground the shields 20 to 30cm (7.87 to 11.81 inch) away from the module.)
Inside control box QD70 AD75CK
20 to 30cm (7.87 to 11.81inch)
The AD75CK allows up to four cables to be grounded if the outside diameter of the shielded cable is about 7mm. (5) Temperature control module Use shielded cables for the external wiring, and ground the shields of the external wiring cables to the control panel with the AD75CK cable clamp (Mitsubishi Electric make). (Ground the shields 20 to 30cm (7.87 to 11.81 inch) away from the module.)
Inside control box Q64TC AD75CK
20 to 30cm (7.87 to 11.81inch)
The AD75CK allows up to four cables to be grounded if the outside diameter of the shielded cable is about 7mm.
39
The required number of AD75CKs is indicated below. (When cables of 7mm outside diameter are used for all wiring.) Required Number of AD75CKs
Number of used CT channels
0 1 2 3 4 5 6 7 8
1 1 1 1 1 2 2 2 3 3
Number of Used Channels 2 3 1 2 2 2 2 2 2 3 2 3 3 3 3 3 3 4 3 4
4 2 3 3 3 3 4 4 4 4
(6) Redundant CPU module Be sure to use the QCTR tracking cable, and ground the shield of the tracking cable to the control panel with the AD75CK cable clamp (Mitsubishi Electric make). (Ground the shields 20 to 30cm (7.87 to 11.81 inch) away from the module.)
Inside control panel QnPRH CPU
AD75CK
20 to 30cm (7.87 to 11.81inch)
(7) Always ground the shield area of the I/O signal lines (including common line) and other communication cables (RS-232, RS-422, CC-Link, etc.) in the same manner as shown in (1) when they are brought out from a control panel. (8) extension cable Always ground the shield area of the extension cables in the same manner as shown in (1) when they are brought out from a control panel. (9) Power line for external power supply terminal The power line connecting to the external power supply terminal of the analog module should be 30m (98.43 ft.) or less. (10) Power line of CC-Link remote module Power line connecting to the external power supply terminal (compliant with I/O power port of CE standard) should be 30m (98.43 ft.) or less. Power line connecting to module power supply terminal (compliant with I/O power port of CE standard) should be 10m (32.81 ft.) or less. 40
3.1.4 Power supply module Always ground the LG and FG terminals after short-circuiting them. 3.1.5 Precautions for use of the MELSEC-A series module (When using QA1S6B, QA6B, and QA6ADP+A5B/A6B as extension base unit) (1) Cable (a) Earthing of shielded cables • Earth the shield of the shielded cable as near the unit as possible taking care so that the earthed cables are not induced electromagnetically by the cable to be earthed. • Take appropriate measures so the shield that was partly removed for exposure is earthed to the control panel over a large contact surface area. A clamp may also be used as shown in the figure below. In this case, however, apply a cover to the painted inner wall surface of the control panel which comes in contact with the clamp. Screw Shield section
Clamp fitting Paint mask Shielded cable
Note) The method of earthing by soldering a wire onto the shield section of the shielded cable as shown below is not recommended. The high frequency impedance will increase and the shield will be ineffective.
Shielded cable Wire Crimp terminal
A1SD75 module
Power supply module
(b) Positioning modules Precautions to be followed when the machinery conforming to the EMC Directive is configured using the A1SD75P-S3, AD75P-S3 are described below. 1) When wiring with a 2 m (6.56 ft.) or less cable • Ground the shield section of the external wiring cable with the cable clamp. (Ground the shield at the closest location to the A1SD75, AD75 external wiring connector.) • Wire the external wiring cable to the drive unit and external device with the shortest practicable length of cable. • Install the drive unit in the same panel. External wiring connector Cable clamp External wiring cable (within 2 m (6.56 ft.)) Drive unit
41
External wiring connector
A1SD75 module
Power supply module
2) When wiring with cable that exceeds 2 m (6.56 ft.), but is 10 m (32.79 ft.) or less • Ground the shield section of the external wiring cable with the cable clamp. (Ground the shield at the closest location to the A1SD75, AD75 external wiring connector.) • Install a ferrite core. • Wire the external wiring cable to the drive unit and external device with the shortest practicable length of cable. Ferrite core Cable clamp External wiring cable (2 m to 10 m (6.56 ft. to 32.79 ft.)) Drive unit
3) Ferrite core and cable clamp types and required quantities • Cable clamp Type : AD75CK (Mitsubishi Electric) • Ferrite core Type : ZCAT3035-1330 (TDK ferrite core) • Required quantity Cable length Within 2 m (6.56 ft.) 2 m (6.56 ft.) to 10m (32.79 ft.)
Prepared part AD75CK AD75CK ZCAT3035-1330
4) Cable clamp fitting position
Inside control box A1SD75
AD75CK
20 30cm (7.87 11.81inch)
42
1 axis 1 1 1
Required Qty 2 axis 3 axis 1 1 1 1 2 3
(c) CC-Link module 1) Be sure to ground the cable shield that is connected to the CC-Link module close to the exit of control panel or to any of the CC-Link stations within 30 cm (11.81 inch) from the module or stations. The CC-Link dedicated cable is a shielded cable. As shown in the illustration below, remove a portion of the outer covering and ground as large a surface area of the exposed shield part as possible.
CC-Link dedicated cable Shield
2) Always use the specified CC-Link dedicated cable. 3) The CC-Link module, the CC-Link stations and the FG line inside the control panel should be connected at the FG terminal as shown in the diagram below. [Simplified diagram]
DA DB Terminal DG resistor SLD FG
Local module
Remote module
Master module (Blue) (White) (Yellow)
CC-Link dedicated cable
DA DB DG SLD FG
CC-Link dedicated cable
DA DB DG Terminal resistor SLD FG
4) Power line connecting to the external power supply terminal (compliant with I/O power port of CE standard) should be 30m (98.43 ft.) or less. Power line connecting to module power supply terminal (compliant with I/O power port of CE standard) should be 10m (32.81 ft.) or less. 5) A power line connecting to the analog input of the following modules should be 30m (98.43ft.) or less. • AJ65BT-64RD3 • AJ65BT-64RD4 • AJ65BT-68TD (d) Always ground the shield area of the I/O signal lines (including common line) in the same manner as shown in (1) when they are brought out from a control panel.
43
(2) Power supply module The precautions required for each power supply module are described below. Always observe the items noted as precautions. Model A1S61P, A1S62P, A61P, A62P
Precautions
A1S63P*1, A63P A1S61PEU, A1S62PEU, A1S61PN, A1S62PN, A61PN, A68P, A61PEU, A62PEU
Not usable Use the 24V DC panel power equipment conforming to the CE Directives. Always ground the LG and FG terminals after short-circuiting them.
*1: If sufficient filter circuitry is built into the 24V DC external power supply module, the noise generated by A1S63P will be absorbed by that filter circuit, so a line filter may not be required. Filtering circuitry of version F or later of A1S63P is improved so that a external line filter is not required.
44
3.1.6 Others (1) Ferrite core A ferrite core has the effect of reducing radiated noise in the 30MHz to 100MHz band. It is not required to fit ferrite cores to cables, but it is recommended to fit ferrite cores if shield cables pulled out of the enclosure do not provide sufficient shielding effects. It should be noted that the ferrite cores should be fitted to the cables in the position immediately before they are pulled out of the enclosure. If the fitting position is improper, the ferrite will not produce any effect. (2) Noise filter (power supply line filter) A noise filter has an effect on conducted noise. Except for A61PEU/A62PEU power supply modules or some models, it is not essential to install noise filter to a power supply line, which can further suppress noise. (The noise filter has the effect of reducing conducted noise of 10MHz or less.) The precautions required when installing a noise filter are described below. 1) Do not bundle the wires on the input side and output side of the noise filter. When they are bundled, the output side noise will induct into the input side wires. Input side (power supply side)
Input side (power supply side)
Induction Filter
Filter
Output side (device side)
Output side (device side) The noise will induct into input side when the input and output wires are bundled.
Separate the input and output wires.
2) Earth the noise filter earthing terminal to the control panel with the short wire as possible (less than approx. 10 cm (3.94 inch)). Reference Noise Filter Model Name Manufacturer Rated current Rated voltage
FN343-3/01
FN660-6/06
ZHC2203-11
SCHAFFNER 3A
SCHAFFNER 6A 250 V
TDK 3A
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(3) Isolation transformer An isolation transformer has an effect on reducing conducted noise (especially, lightning surge). Lightning surge may cause a malfunction of the programmable controller. As a measure against lightning surge, connect an isolation transformer as shown below is not recommended. The use of an isolation transformer reduces an impact of lightning.
100VAC 200VAC
Programmable Isolation Main controller power supply power supply transformer Relay terminal block T1 I/O power supply
Programmable controller
I/O devices Motor power supply Motor equipment
Inside a control panel
The recommended isolation transformers are listed below. Model
4H503-092 Rated capacity: 200VA Isolation type: A Frequenc: 50/60Hz Input: Specifications 200V/100VAC Output: 200/100VAC With Electrostatic shield E Obtained None standard
4H400-104 Rated capacity: 200VA Isolation type: B Frequenc: 50/60Hz Input: 200V/100VAC Output: 200/100VAC With Electrostatic shield E
4H503-093 Rated capacity: 200VA Isolation type: H Frequenc: 50/60Hz Input: 200V/100VAC Output: 200/100VAC With Electrostatic shield E
UL
UL and CE
46
3.2 Requirement to Conform to the Low Voltage Directive The Low Voltage Directive requires each device that operates with the power supply ranging from 50 to 1000V AC and 75 to 1500V DC to satisfy the safety requirements. In Sections 3.2.1 to 3.2.6, cautions on installation and wiring of the MELSEC-Q series PLC to conform to the Low Voltage Directive are described. We have put the maximum effort to develop this material based on the requirements and standards of the regulation that we have collected. However, compatibility of the devices which are fabricated according to the contents of this manual to the above regulation is not guaranteed. Each manufacturer who fabricates such device should make the final judgment about the application method of the Low Voltage Directive and the product compatibility. 3.2.1 Standard applied for MELSEC-Q series PLC The standard applied for MELSEC-Q series PLC is EN61131-2 safety of devices used in measurement rooms, control rooms, or laboratories. The MELSEC-Q series modules which operate at the rated voltage of 50V AC/75V DC or above are also developed to conform to the above standard. The modules which operate at the rated voltage of less than 50V AC/75V DC are out of the Low Voltage Directive application range. 3.2.2 PLC selection (1) Power supply module There are dangerous voltages (voltages higher than 42.4V peak) inside the power supply modules of the 100/200V AC rated I/O voltages. Therefore, the CE marked models are enhanced in insulation internally between the primary and secondary. (2) I/O module There are dangerous voltages in the I/O modules of the 100/200V AC rated I/O voltages. Therefore, the CE marked models are enhanced in insulation internally between the primary and secondary. The I/O modules of 24V DC or less rating are out of Low Voltage Directive application range. (3) CPU module, memory card, base unit Using 5V DC circuits inside, the above modules are out of the Low Voltage Directive application range. (4) Intelligent function modules (special function modules) The intelligent function modules (special function modules) such as the analog, network and positioning modules are 24V DC or less in rated voltage and are therefore out of the Low Voltage Directive application range. (5) Display device Use the CE marked display device.
47
3.2.3 Power supply The insulation specification of the power supply module was designed assuming installation category II. Be sure to use the installation category II power supply to the PLC. The installation category indicates the durability level against surge voltage generated by a thunderbolt. Category I has the lowest durability; category IV has the highest durability.
Category IV
Category III
Category II
Category I
Figure 1.: Installation Category Category II indicates a power supply whose voltage has been reduced by two or more levels of isolating transformers from the public power distribution. 3.2.4 Control panel Programmable controller is an open type device (a device designed to be housed inside other equipment) and must be installed inside a control panel for use.* * : Also, each network remote station needs to be installed inside the control panel. However, the waterproof type remote station can be installed outside the control panel. (1) Electrical shock prevention In order to prevent persons who are not familiar with the electric facility such as the operators from electric shocks, the control panel must have the following functions: (a) The control panel must be equipped with a lock so that only the personnel who has studied about the electric facility and have enough knowledge can open it. (b) The control panel must have a structure which automatically stops the power supply when the panel is opened. (c) For electric shock protection, use IP20 or greater control panel.
48
(2) Dustproof and waterproof features The control panel also has the dustproof and waterproof functions. Insufficient dustproof and waterproof features lower the insulation withstand voltage, resulting in insulation destruction. The insulation in our PLC is designed to cope with the pollution level 2, so use in an environment with pollution level 2 or below. Pollution level 1: An environment where the air is dry and conductive dust does not exist. Pollution level 2: An environment where conductive dust does not usually exist, but occasional temporary conductivity occurs due to the accumulated dust. Generally, this is the level for inside the control panel equivalent to IP54 in a control room or on the floor of a typical factory. Pollution level 3: An environment where conductive dust exits and conductivity may be generated due to the accumulated dust. An environment for a typical factory floor. Pollution level 4: Continuous conductivity may occur due to rain, snow, etc. An outdoor environment. As shown above, the PLC can realize the pollution level 2 when stored in a control panel equivalent to IP54.
49
3.2.5 Grounding There are the following two different grounding terminals. Use either grounding terminal in an earthed status. Protective grounding Functional grounding
: Maintains the safety of the PLC and improves the noise resistance. : Improves the noise resistance.
3.2.6 External wiring (1) Module power supply and external power supply For the remote module which requires 24V DC as module power supply, the 5/12/24/48V DC I/O module, and the intelligent function module (special function module) which requires the external power supply, use the 5/12/24/48V DC circuit which is doubly insulated from the hazardous voltage circuit or use the power supply whose insulation is reinforced. (2) External devices When a device with a hazardous voltage circuit is externally connected to the PLC, use a model whose circuit section of the interface to the PLC is intensively insulated from the hazardous voltage circuit. (3) Intensive insulation Intensive insulation refers to the insulation with the dielectric withstand voltage shown in Table 1. Table 1 :Intensive Insulation Withstand Voltage (Installation Category II, source: IEC 664) Rated voltage of hazardous voltage area 150V AC or below 300V AC or below
50
Surge withstand voltage (1.2/50 s) 2500V 4000V
4. Mounting and Installation 4.1 Module Installation 4.1.1 Handling instructions
CAUTION
z Use the PLC in an environment that meets the general specifications contained in this manual. Using this PLC in an environment outside the range of the general specifications could result in electric shock, fire, erroneous operation, and damage to or deterioration of the product. z While pressing the mounting lever located at the bottom of module, insert the module fixing projection into the fixing hole in the base unit until it stops. Then, securely mount the module with the fixing hole as a supporting point. Incorrect mounting of the module can cause a malfunction, failure or drop. When using the PLC in the environment of much vibration, tighten the module with a screw. Tighten the screw in the specified torque range. Undertightening can cause a drop, short circuit or malfunction. Overtightening can cause a drop, short circuit or malfunction due to damage to the screw or module. z When installing extension cables, be sure that the connectors of base unit are installed correctly. After installation, check them for looseness. Poor connections could cause an input or output failure. z Securely mount the memory card by pushing it into the memory card mounting slot. Then, confirm that it has been securely mounted. Not doing so can cause a malfunction due to a contact fault. z Completely turn off the externally supplied power used in the system before mounting or removing the module. Not doing so could result in damage to the product. Note that the module can be changed online (while power is on) in the system or on the MELSECNET/H remote I/O station that uses the CPU module compatible with online module change. Note that there are restrictions on the modules that can be changed online (while power is on) and each module has a predetermined changing procedure. For details, refer to the QCPU User's Manual (Hardware Design, Maintenance and Inspection) and the manual of the corresponding module compatible with online module change. 51
CAUTION
z Do not install/remove the module to/from the base unit, or the terminal block to/from the module more than 50 times after the first use of the product. (IEC 61131-2 compliant) Failure to do so may cause malfunction. z Do not directly touch the module's conductive parts or electronic components. Touching the conductive parts could cause an operation failure or give damage to the module.
POINT In use of QA1S6 B, when installing the base unit to DIN rail in an environment with large vibration, use a vibration-proofing bracket (A1S-PLT-D). Mounting the vibration-proofing bracket (A1S-PLT-D) enhances the resistance to vibration. Depending on the environment to set up the base unit, it is also recommended to fix the base unit to the control panel directly. This section provides instructions for handling the CPU, I/O, intelligent function and power supply modules, base units and so on. (1) Module enclosure, memory card, terminal block connectors and pin connectors are made of resin; do not drop them or subject them to strong impact. (2) Do not remove modules' printed circuit boards from the enclosure in order to avoid changes in operation. (3) Make sure to install the power supply module on the extension base units Q6B, QA1S6B, QA6B, QA6ADP+A6B, Q6RB, Q6WRB. Even if the power supply module is not installed, when the I/O modules and intelligent function module installed on the base units are of light load type, the modules may be operated. In the case, because a voltage becomes unstable, we cannot guarantee the operation. (4) Tighten the module mounting and fixing screws as specified below. Screw Module fixing screw (M3 12 screw) I/O module terminal block screw (M3 screw) I/O module terminal block mounting screw (M3.5 screw) Power supply module terminal screw (M3.5 screw)
Tightening Torque Range 0.36 to 0.48 Nxm 0.42 to 0.58 Nxm 0.66 to 0.89 Nxm 0.66 to 0.89 Nxm
(5) When using an extension cable and tracking cable, do not bundle it with nor run it close to the main circuit (high voltage, large current) cables. The distance of 100mm or more should be ensured.
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4.1.2 Instructions for mounting the base unit When mounting the PLC to an enclosure or the like, fully consider its operability, maintainability and environmental resistance. (1) Mounting dimensions Mounting dimensions of each base unit are as follows: (a) Main base unit (Q3B), extension base unit (Q5B, Q6B, QA1S6B, QA6B) *1
5V 56
POWER
CPU
I/00
I/01
I/02
I/03
I/04
I/05
I/06
I/07
I/08
I/09
I/O10
I/O11
Hs
FG
WL
Q00JCPU Q33B 245 189 W (9.65) (7.44) 224.5 169 Ws (8.85) (6.61) Ws1
—
Ws1 0.3
Ws 0.3 W
Q35B 245 (9.65) 224.5 (8.85)
Q38B Q312B Q52B Q55B 328 439 106 189 (12.92) (17.28) (4.17) (7.44) 308 419 83.5 167 (12.14) (16.51) (3.29) (6.57) 170 *2 170 *2 — — (6.69) (6.69) 15.5 (0.61) 98 (3.86) 80 (3.15)
—
—
WL H Hs W Ws Ws1 WL H Hs
H
0.3
4-mounting screw (M4 14)
QA1S65B 315 (12.41) 295 (11.62)
QA1S68B 420 (16.55) 400 (15.76)
QA65B 352 (13.86) 332 (13.09)
QA68B 466 (18.95) 446 (17.56)
—
—
—
—
10 (0.39) 130 (5.12) 110 (4.33)
10 (0.39) 250 (9.84) 200 (7.87)
Q63B 189 (7.44) 167 (6.57)
Q65B 245 (9.65) 222.5 (8.77)
—
—
Q68B Q612B 328 439 (12.92) (17.28) 306 417 (12.06) (16.43) 190 *2 190 *2 (7.48) (7.48)
Unit: mm (inch)
*1: For mounting dimensions of the QA6ADP+A5B/A6B, refer to the user's manual for the A series CPU module used. *2: For the base unit with 5 base mounting holes
53
(b) Slim type main base unit (Q3SB) 4- mounting screw (M4 12)
Hs 0.3 H
5V
5V
56
SG CPU
POWER
WL
I/O0
I/O1
I/O2
I/O4
I/O3
Ws 0.3 W
W Ws WL H Hs
Q32SB 114 (4.49) 101 (3.98)
Q33SB 142 (5.59) 129 (5.08) 8.5 (0.33) 98 (3.86) 80 (3.15)
Q35SB 197.5 (7.78) 184.5 (7.26)
Unit: mm (inch) (c) Redundant power main base unit (Q3RB) 5-mounting screw (M4 14) OUT
5V
1
POWER
WL
2
CPU
I/O0
I/O1
I/O2
I/O3
I/O4
FG
I/O5
I/O6
I/O7
Hs
FG
H
SG
SG POWER
0.3
5V
Ws1 0.3
Ws2 0.3 W
W Ws1 Ws2 WL H Hs
Q38RB 439 (17.28) 170 (6.69) 249 (9.80) 15.5 (0.61) 98 (3.86) 80 (3.15)
Unit: mm (inch)
54
(d) Redundant power extension base unit (Q6RB) 5-mounting screw (M4 14) OUT
5V
5V
SG
SG POWER
1
POWER
2
I/O0
I/O1
I/O2
I/O3
I/O4
I/O5
I/O6
I/O7
0.3 H
IN
FG
Hs
FG
Ws1 0.3
WL
Ws2 0.3
W
Q68RB 439 (17.28) 170 (6.69) 249 (9.80) 15.5 (0.61) 98 (3.86) 80 (3.15)
W Ws1 Ws2 WL H Hs
Unit: mm (inch) (e) Redundant extension base unit (Q6WRB) 5-mounting screw (M4 14) OUT
5V
5V
SG
SG
POWER 1
POWER 2
I/O0
I/O1
I/O2
I/O3
I/O4
0.3 H
IN2
Hs
IN1
WL
Ws1 0.3
W Ws1 Ws2 WL H Hs
W
Ws2 0.3
Q65WRB 439 (17.28) 170 (6.69) 249 (9.80) 15.5 (0.61) 98 (3.86) 80 (3.15)
Unit: mm (inch)
55
(2) Unit mounting position For enhanced ventilation and ease of module replacement, leave the following clearances between the unit top/bottom and structure/parts. (a) Main base unit (Q3B), extension base unit (Q5B, Q6B, QA1S6B, QA6B, QA6ADP+A5B/A6B), Redundant power main base unit (Q3RB), Redundant power extension base unit (Q6RB), Redundant extension base unit (Q6WRB) Indicates the panel top, wiring duct or any part position. 30mm (1.18 inch) or more 1, 5
5, 6
Programmable logic controller
Panel
30mm (1.18 inch) or more 4, 5
4
5mm (0.20 inch) or more
2, 6
Door 20mm (0.79 inch) or more 3
5mm (0.20 inch) or more 6
*1: For wiring duct with 50mm (1.97 inch) or less height. 40mm (1.58 inch) or more for other cases. *2: 20mm (0.79 inch) or more when the adjacent module is not removed and the extension cable is connected. *3: 80mm (3.15 inch) or more for the connector type. 140mm (5.51inch) or more for installing a tracking cable when using a redundant CPU. 80mm (3.15inch) or more for installing the Q8BAT cable when using the Q8BAT. *4: 45mm (1.77 inch) or more when the Q7BAT is mounted. *5: 30mm (1.18 inch) or more from the top and bottom of the Q8BAT when the Q8BAT is mounted. *6: 5mm (0.20 inch) or more from the right and left of the Q8BAT when the Q8BAT is mounted.
56
(b) Slim type main base unit (Q3SB) Indicates the panel top, wiring duct or any part position. 30mm (1.18 inch) or more 1, 5
5, 6
Panel 30mm (1.18 inch) or more 4, 5
4
17 mm (0.67 inch) or more 2, 6
Programmable logic controller
20mm (0.79 inch) or more 3
Door
5mm (0.20 inch) or more 6
*1: For wiring duct with 50mm (1.97 inch) or less height. 40mm (1.58 inch) or more for other cases. *2: The cable of the power supply module of the slim type main base unit protrudes out of the left end of the module. Install the module while reserving 17mm (0.67 inch) or more wiring space. If the cable sheath is susceptible to damage caused by a structural object or part on the left side of the module, take a protective measure with spiral tube or a similar insulator. *3: 80mm (3.15 inch) mm or more for the connector type. 80mm (3.15 inch) or more for installing the Q8BAT cable when using the Q8BAT. *4: 45mm (1.77 inch) or more when the Q7BAT is mounted. *5: 30mm (1.18 inch) or more from the top and bottom of the Q8BAT when the Q8BAT is mounted. *6: 5mm (0.20 inch) or more from the right and left of the Q8BAT when the Q8BAT is mounted.
57
(3) Unit mounting orientation (a) Since the PLC generates heat, it should be mounted on a well ventilated location in the orientation shown below.
(b) Do not mount it in either of the orientations shown below.
Flat
Vertical
(4) Mount the base unit on a flat surface. If the mounting surface is not even, this may strain the printed circuit boards and cause malfunctions. (5) Avoid mounting base unit in proximity to vibration sources such as large magnetic contractors and no-fuse circuit breakers; mount these on a separate panel or at a distance. (6) In order to avoid the effects of radiated noise and heat, provide the clearances indicated below between the PLC and devices that generate noise or heat (contactors and relays). • Required clearance in front of PLC: at least 100 mm (3.94 inch) *1 • Required clearance on the right and left of PLC: at least 50 mm (1.97 inch)
At least 50mm (1.97 inch) At least 100mm (3.94 inch)
At least 50mm (1.97 inch)
Contactor, relay, etc.
*1: When using the QnPRHCPU, provide a distance of 100mm (3.94 inch) or more from the tracking cable.
58
(7) Install the main base unit/Q00JCPU (by screwing) in the following procedure. (a) Fit the two base unit top mounting screws into the enclosure.
Panel
(b) Place the right-hand side notch of the base unit onto the right-hand side screw.
Panel
(c) Place the left-hand side pear-shaped hole onto the left-hand side screw.
Panel
(d) Fit the mounting screws into the mounting screw holes in the base unit bottom and retighten the all fixing screws. Note1): Install the main base unit to a panel, with no module mounted in the rightmost slot. Remove the base unit after removing the module from the rightmost slot. Note2): The mounting screws included with the slim type main base unit differ from those included with other main base units. Please specify “Cross-recessed binding head machine screw M4 12 (black) when ordering the mounting screws for the slim type main base unit. (8) Note the following points when mounting a DIN rail. Mounting a DIN rail needs special adaptors (optional), which are to be user-prepared. (a) Applicable adapter types DIN rail adapter Q6DIN1 Q6DIN2 Q6DIN3
Applicable main base unit Q38B, Q312B, Q38RB, Q68B, Q612B, Q68RB, Q65WRB Q35B, Q65B, Q00JCPU Q33B, Q52B, Q55B, Q63B, Q32SB, Q33SB, Q35SB
59
Included parts DIN rail mounting adaptors Q6DIN1 Q6DIN2 Q6DIN3
Adaptor (Large) 2 2 1
Quantity of included parts Adaptor Mounting screw Square (small) (M5 10) washer 4 3 3 3 2 2 2 2 2
Stopper 2 2 2
(b) Adaptor installation method The way to install the adaptors for mounting a DIN rail to the base unit is given below. Base unit rear
Push the top of the adaptor (small) far enough until it "clicks".
Place the hook of the adaptor (small) in the lower hole.
Insert the adaptor (large) into the grooves of the base unit from below.
Push the bottom of the adaptor (large) far enough until it "clicks".
(c) Applicable DIN rail types (JIS C 2812) TH35-7.5Fe TH35-7.5Al TH35-15Fe (d) DIN rail mounting screw intervals When using a DIN rail, rail mounting screws (user prepared) should be tightened at intervals of 200 mm (7.88 inch) or less in order to ensure that the rail has sufficient strength. DIN rail mounting screw (User prepared)
DIN rail 35mm (1.38 inch)
P
P
P P=200mm (7.88 inch) or less
When using the DIN rail in a place of strong vibration and/or shock, tighten the mounting screws at intervals of 200mm or less according to the following method. 60
In Position A (base unit bottom), screw the DIN rail in three places using the mounting screws and square washers included with the DIN rail mounting adaptors (hereafter abbreviated to the adaptors). B *3
B *3
A *2
DIN rail
Mounting screws (included with adaptors) Square washers necessary *1
Mounting screws (User prepared) No square washers
35mm
Stopper Stopper
P
P
P
P
P=200mm (7.88 inch) or less
In Position A (base unit bottom), screw the DIN rail in two places using the mounting screws and square washers included with the adaptors. B *3 DIN rail
B *3
A *2 Mounting screws (included with adaptors) Square washers necessary *1
Mounting screws (User prepared) No square washers
35mm
Stopper Stopper
P
P
P
P=200mm (7.88 inch) or less
*1 Square washer
DIN rail
Mounting screw
DIN rail
Side view A Mounting side (e.g. Control panel) Side view A
square washer
Mounting screw (M5 10)
*2: In Position A (base unit bottom), screw the DIN rail to a control panel using the mounting screws and square washers included with the adaptors. *3: In Position B (where the base unit is not installed), supplied mounting screws and square washers are not used. Screw the DIN rail with userprepared mounting screws. 61
POINT (1) Use only one washer for each mounting screw. Use only the square washers supplied with the adaptors. If two or more washers are used together for one mounting screw, the screw may interfere with the base unit. (2) Be sure to align the square washer sides with the DIN rail. square washer
square washer
DIN rail
(3) Use the DIN rail that accepts M5 size screws.
62
DIN rail
(e) Stopper mounting When using the DIN rail in the environment with large vibration, use stoppers included with the DIN rail mounting adaptor shown in (a). Hook
1) Loosen the screw at the top of the stopper. (2 stoppers)
Stopper
1)
Hook
2) Hitch the lower hook of the stopper to the bottom of the DIN rail. Install the stopper with the arrowhead side facing up.
3)
Hitch hook to top of DIN rail Arrowed part of the stopper
2) Hitch hook to bottom of DIN rail
3) Hitch the upper hook of the stopper to the top of the DIN rail. Stopper 4)
4) Slide the stopper to the end of the base unit so that they are fully in contact.
5)
DIN rail (Left side)
4) Stopper
5) Tighten the screw of the stopper with a screwdriver. (Tightening torque 1.00 to 1.35N m)
5)
DIN rail (Right side)
Stopper
Make sure that the left and right stoppers are fixed securely to the DIN rail.
Complete
63
Stopper
In addition, when three or more large modules with 130mm or more in depth (such as Q66DA-G etc.) are mounted, or when the base unit is used in the environment with extremely large vibration, use the Q6DIN1A Q-type base DIN rail mounting adaptor (vibration-proofing bracket kit) where the large mounting bracket is included. The large mounting bracket enables to enhance the resistance to vibration. Depending on the environment, it is recommended to mount the base unit on the control panel directly. Q6DIN1A applicable models Q00JCPU, Q33B, Q35B, Q38B, Q312B, Q32SB, Q33SB, Q35SB, Q38RB, Q52B, Q55B, Q63B, Q65B, Q68B, Q612B, Q68RB, Q65WRB Q-type base DIN rail mounting adaptor (Vibration-proofing bracket kit) included parts Quantity of included parts DIN rail mounting Module adaptor Mounting Square Mounting Mounting Adaptor Adaptor mounting (Vibration-proofing Stopper screw washer bracket L bracket R (large) (small) screw bracket kit) (M5 10) (M4 10) Q6DIN1A 2 4 4 3 2 1 1 3
POINT When stoppers are used, install the base unit to a control panel considering stopper dimensions. Refer to Section 4.1.2 (1) for the base unit dimensions (W). Stopper 49 49
35(1.38) DIN rail
Base unit width : W *1
98(3.86)
Base unit
(1.93) (1.93)
Stopper
DIN rail center
W+18(0.71)
Unit: mm (inch)
64
(f) Side dimensions when DIN rail is attached DIN rail depth (D) TH35-7.5Fe, TH35-7.5Al:7.5 (0.30) TH35-15Fe:15 (0.59) 5
Board side D
7.5 (0.30)
Base unit
Power supply module
(0.20) (49 (1.93))
DIN rail adaptor
Example) Q64PN Power supply module = 115 (4.53)
3 (0.12)
49 (1.93)
35 (1.38)
98 (3.86)
DIN rail: TH35-7.5Fe, TH35-7.5Al, TH35-15Fe
Unit: mm (inch)
65
4.1.3 Mounting and removing of module This section explains how to mount and remove a power supply, CPU, I/O, intelligent function or another module to and from the base unit. (1) Mounting of module Base unit Securely insert the module fixing latch(*1) into the module fixing hole so that the latch is not misaligned.
Using the module fixing hole as a fulcrum, push the module in the direction of arrow to mount it into the base unit. Make sure that the module is inserted in the base unit securely.
Base unit Module fixing hook (*2)
Module mounting lever Module fixing latch
Module connector Base unit
Module fixing hole
Module fixing latch(*1) Module mounting lever
Module
Module fixing hole
Completion
*1: When using a module having two module fixing latches, insert the module fixing latches on the right and left into the module fixing holes so that they are not misaligned. *2: When using a module having two module fixing hooks on its top, push the center top of the module and mount the module so that the module fixing hooks on the right and left are securely engaged with the base unit hooks. Module fixing hook Base unit hook
Q63RP
Center top
Push
66
POINT (1) When mounting the module, always insert the module fixing latch into the module fixing hole of the base unit. At that time, securely insert the module fixing latch so that it does not come off from the module fixing hole. If the module is forcibly mounted without the latch being inserted, the module connector and module will be damaged. (2) When using the PLC in a place where there is large vibration or impact, screw the CPU module to the base unit. Module fixing screw : M3 12 (user-prepared)
67
(2) Removing of module Push
Support the module with both hands and securely press the module fixing hook(*1) with your finger.
Pull the module based on the supporting point of module bottom while pressing the module fixing hook (*1).
Lifting
Module fixing hook (*1)
While lifting the module, take the module fixing latch(*2) off the module fixing hole.
Module connector
Module
Base unit Completion
Module fixing hole
*1: When using a module having two module fixing hooks on its top, push the module fixing hooks on the right and left of the module top simultaneously by using your fingers until they stop. Push simultaneously
Module fixing hooks
*2: When using a module having two module fixing latches, remove the module fixing latches on the right and left of the module bottom from the module fixing holes. POINT When the module fixing screw is used, always remove the module by removing the module fixing screw and then taking the module fixing latch off the module fixing hole of the base unit. Forcibly removing the module will damage the module. 68
4.1.4 Setting the extension stage number of the extension base unit When using two or more extension base units, their extension stage numbers must be set with the extension stage number setting connectors. *1 Extension 1 need not be set since the extension stage number is factory-set to 1. Make this setting in the following procedure. *1: Since the Q6WRB is fixed to the first extension stage, extension stage No. setting is not required. (1) The extension stage number setting connector of the extension base unit is located under the IN side base cover. First, loosen the upper and lower screws in the IN side base cover and remove the base cover from the extension base unit.
(2) Insert the connector pin in the required extension number location of the connector (PIN1) existing between the IN and OUT sides of the extension cable connector. OUT
Setting Extension Stage Number of Extension Base Units Extension Stage Number Setting st
nd
1 stage 2 stage 3rd stage 4th stage 5th stage 6th stage 7th stage Stage number setting connector setting Q00JCPU Q00CPU, Q01CPU Q02 (H) CPU, Q06HCPU Q12HCPU, Q25HCPU Q12PHCPU, Q25PHCPU Q12PRHCPU, Q25PRHCPU*2 Q02UCPU Q03UDCPU, Q04UDHCPU, Q06UDHCPU
*3
*4
: Can be set 69
: Cannot be set
*2: The extension base unit can be connected only when the first 5 digits of serial No. of the Redundant CPU is "09012" or later and the redundant system is configured. The extension base unit cannot be connected when the first 5 digits of serial No. of the Redundant CPU module is "09011" or earlier. *3: Connect the Q6WRB to the first extension stage. Since the Q6WRB is fixed to the first extension stage, stage No. setting is not required. *4: The Q6WRB cannot be connected to the second extension stage or later stages. Use the Q6RB for the second extension stage or later stages. POINT (1) Set the extension stage number setting connector to any of numbers 1 to 7 in ascending order. If two or more modules have the same number or any module has no setting, for example, false input and output will occur. (2) For the connection order of the extension base unit, if the Q5B, Q6B, QA1S6B, QA6B, and QA6ADP+A5B/A6B *5 are used together, mount the Q5B /Q6B, QA1S6B, QA6B, and QA6ADP+A5B/A6B in order from the nearest position of the main base unit. Example: When 4 Q68Bs, 2 QA1S68Bs and 1 QA68B (i.e., 7 in total) are extended, Q68B should be set in 1 to 4 stages, QA1S68B should be set in 5 to 6 stages and QA68B should be set in 7 stage. (3) In case of using the QA6ADP+A5B/A6B, be sure to set the same stage number to both the stage number setting connector of the A5B/A6B and that of the QA6ADP. *5: When using the QA1S6B as the extension base unit, the QA6ADP+A5B/A6B cannot be connected. (3) Mount the base cover to the extension base unit and tighten the base cover screw. (Tightening torque: 0.36 to 0.48Nxm)
70
4.1.5 Connecting and disconnecting extension cable (1) Instructions for handling an extension cable • Do not stamp an extension cable. • An extension cable must be connected to the base unit when the base cover has been installed. (After you have set the extension number to the extension base unit, reinstall and screw the base cover.) • When running an extension cable, the minimum bending radius of the cable should be 55mm (2.17 inch) or more. If it is less than 55mm (2.17 inch), a malfunction may occur due to characteristic deterioration, open cable or the like. • When connecting or disconnecting an extension cable, do not hold the ferrite cores mounted at both ends of the cable. Hold the connector part of the cable for connection or disconnection.
Holding the ferrite core may cause the cable to open within the connector. Also, if the ferrite core is shifted, the characteristic will change. When handling the cable, take care not to shift the ferrite core positions.
71
(2) Connecting of extension cable POINT When connecting an extension base unit to the main base unit with an extension cable, always plug the OUT side connector of the main base unit and the IN side connector of the extension base unit with an extension cable. The system will not operate properly if the extension cable is connected in the form of IN to IN, OUT to OUT or IN to OUT. When connecting two or more extension base units, plug the OUT side connector of the first extension base unit and the IN side connector of the second extension base unit with an extension cable. (a) To connect an extension cable to the main base unit, remove the portion under the OUT characters on the base cover with a tool such as a flat-blade screwdriver (5.5 75, 6 100). This also applies to a case where an extension cable is connected to the OUT side connector of the extension base unit. When plugging the extension cable to the Q00JCPU, remove the cover of the extension cable connector by hand. OUT side of extension base unit Main base unit OUT
IN
OUT
Base cover
(b) To connect the extension cable to the next extension base unit, remove the seal applied under the IN characters on the base cover. IN side of extension base unit IN
OUT
Seal
72
(c) When plugging the extension cable to any base unit, hold the connector part of the extension cable.
(d) After fitting the extension cable, always tighten the extension cable connector fixing screws. (Tightening torque: 0.20Nxm)
(3) Disconnecting extension cable When unplugging the extension cable, hold and pull the connector part of the extension cable after making sure that the fixing screws have been removed completely.
73
4.1.6 Connecting and disconnecting the tracking cable (1) Precautions for handling the tracking cable • Do not step on the tracking cable. • When laying the tracking cable, secure at least 27.6mm as the minimum bending radius of cable. If it is less than 27.6mm, a malfunction may occur due to deteriorated characteristics, broken wire, etc.
Tacking cable 6.9(0.27)
35.0 (1.38)
73.0 (2.87)
89.3 (3.52)
R (bending radius) When connected: 27.6 (1.09) or more
Unit: mm (inch) • Before connecting or disconnecting the tracking cable, be sure to switch off the power supply of the standby system, or set the RESET/L.CLR switch of the standby system CPU module to the RESET position. • When connecting or disconnecting the tracking cable, hold the connector part of the cable.
74
(2) Connecting the tracking cable (a) Confirm the system (A/ B) of the tracking cable connector. Refer to Section 2.6 for how to confirm the system (A/ B). (b) Hold the connector part of the tracking cable, and match the orientation of the tracking cable connector with that of the TRACKING connector of the CPU module. Redundant CPU TRACKING connector
Tracking cable
Connector
(c) Connect the connector of the tracking cable to the TRACKING connector of the CPU module. Redundant CPU Connector
Tracking cable
(d) Tighten the connector fixing screws to fix the connector to the CPU module. Connector fixing screw Flathead screw driver
Tracking cable
75
(3) Disconnecting of the tracking cable (a) Loosen the connector fixing screws.
Connector fixing screw Flathead screw driver
Tracking cable
(b) To disconnect the tracking cable, hold the connector pat of the tracking cable and disconnect the connector. Redundant CPU TRACKING connector
Tracking cable
Connector
76
4.2 General Safety Requirements
DANGER z Install a safety circuit external to the PLC that keeps the
entire system safe even when there are problems with the external power supply or the PLC module. Otherwise, trouble could result from erroneous output or erroneous operation. (1) Outside the PLC, construct mechanical damage preventing interlock circuits such as emergency stop, protective circuits, positioning upper and lower limits switches and interlocking forward/reverse operations. (2) When the PLC detects the following problems, it will stop calculation and turn off all output in the case of (a). In the case of (b), it will hold or turn off all output according to the parameter setting. Note that the AnS/A series module will turn off the output in either of cases (a) and (b).
(a) The power supply module has over current protection equipment and over voltage protection equipment. (b) The CPU module selfdiagnostic functions, such as the watch dog timer error, detect problems.
Q series module
AnS/A series module
Output OFF
Output OFF
Hold or turn off all output according to Output OFF the parameter setting.
In addition, all output will be turned on when there are problems that the CPU module cannot detect, such as in the I/O controller. Build a fail safe circuit exterior to the PLC that will make sure the equipment operates safely at such times. (3) Output could be left on or off when there is trouble in the outputs module relay or transistor. So build an external monitoring circuit that will monitor any single outputs that could cause serious trouble. z When overcurrent which exceeds the rating or caused by short-circuited load flows in the output module for a long time, it may cause smoke or fire. To prevent this, configure an external safety circuit, such as fuse. z Build a circuit that turns on the external power supply when the PLC main module power is turned on. If the external power supply is turned on first, it could result in erroneous output or erroneous operation. z When there are communication problems with the data link, refer to the corresponding data link manual for the operating status of each station. Not doing so could result in erroneous output or erroneous operation. operating status of each station. Not doing so could result in erroneous output or erroneous operation. 77
DANGER z When connecting a peripheral device to the CPU module
or connecting a personal computer or the like to the special function module to exercise control (data change) on the running PLC, configure up an interlock circuit in the sequence program to ensure that the whole system will always operate safely. Also before exercising other control (program change, operating status change (status control)) on the running PLC, read the manual carefully and fully confirm safety. Especially for the above control on the remote PLC from an external device, an immediate action may not be taken for PLC trouble due to a data communication fault. In addition to configuring up the interlock circuit in the sequence program, corrective and other actions to be taken as a system for the occurrence of a data communication fault should be predetermined between the external device and CPU module.
z Do not bunch the control wires or communication cables with the main circuit or power wires, or install them close to each other. They should be installed 100 mm (3.94 inch) or more from each other. Not doing so could result in noise that would cause erroneous operation. z When controlling items like lamp load, heater or solenoid valve using an output module, large current (approximately ten times greater than that present in normal circumstances) may flow when the output is turned OFF to ON. Take measures such as replacing the module with one having sufficient rated current. When the PLC power supply is switched ON to OFF, proper output of the control target may not be provided temporarily due to differences in delay time and starting time between the PLC power supply and the external power supply for control target (especially DC). For example, if the external power supply for control target is switched on in a DC output module and the PLC power supply is then switched on, the DC output module may provide false output instantaneously at power-on of the PLC. Therefore, it is necessary to make up a circuit that can switch on the PLC power supply first. Also, an abnormal operation may be performed if an external power supply fault or PLC failure takes place. To prevent any of these abnormal operations from leading to the abnormal operation of the whole system and in a fail-safe viewpoint, areas which can result in machine breakdown and accidents due to abnormal operations (e.g. emergency stop, protective and interlock circuits) should be constructed outside the PLC. The following page gives examples of system designing in the above viewpoint.
CAUTION
78
(1) System design circuit example (when not using ERR contact of power supply module/for Q00JCPU) POWER SUPPLY FOR AC/DC POWER FOR AC SUPPLY TRANSFORMER FUSE CPU module SM52 Ym
SM403 Yn
START SW
Input switched when power supply established.
TRANSFORMER FUSE
CPU module SM52 Ym
RUN/STOP circuit interlocked with RA1 (run monitor relay)
SM403 XM
Yn
OUTPUT Module MC MC2 MC1
START SW
M10
MC1 MC2
PROGRAM
RA1
MC STOP SW
RA1
FUSE Set time for DC power supply to be established.
TM
MC1 NO M10
NO
MC
L
(-)(+)
TM
MC STOP SW INPUT Module OUTPUT Module Ym
DC POWER SUPPLY
Yn
PROGRAM RA1
FUSE
MC
Low battery alarm RA2 (Lamp or buzzer) XM RA1 switched ON by SM403 (run monitor relay) OUTPUT Module MC Ym Power to output L equipment switched Yn OFF when the STOP RA1 signal is given. In the case of an emergency stop or a OUTPUT Module stop caused by a limit switch. Interlock circuits as necessary. MC2 Provide external MC1 interlock circuits for MC1 conflicting operations, MC2 such as forward rotation and reverse rotation, and for parts that could damage the machine or cause accidents if no interlock were used.
RA2
Voltage relay is recommended Low battery alarm (Lamp or buzzer) ON when run by SM403
MC MC Power to output equipment switched OFF when the STOP signal is given. In the case of an emergency stop or a stop caused by a limit switch.
The power-ON procedure is as follows: For AC 1) Switch power ON. 2) Set CPU module to RUN. 3) Turn ON the start switch. 4) When the magnetic contactor (MC) comes on, the output equipment is powered and may be driven by the program.
For AC/DC 1) Switch power ON. 2) Set CPU module to RUN. 3) When DC power is established, RA2 goes ON. 4) Timer (TM) times out after the DC power reaches 100%. (The TM set value should be the period of time from when RA2 goes ON to the establishment of 100% DC voltage. Set this value to approximately 0.5 seconds.) 5) Turn ON the start switch. 6) When the magnetic contactor (MC) comes on, the output equipment is powered and may be driven by the program. (If a voltage relay is used at RA2, no timer (TM) is required in the program.)
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(2) System design circuit example (when using ERR contact of power supply module) POWER SUPPLY
FOR AC/DC
TRANSFORMER FUSE FUSE
Input switched when power supply established.
CPU module SM52
RUN/STOP circuit interlocked with RA1 (run monitor relay)
Ym
DC POWER SUPPLY
(-) (+)
SM403
Yn
XM NO
FUSE Set time for DC power supply to be established.
TM
TM
MC1NO M10
M10
START PROGRAM SW RA1 MC MC STOP RA3 SW RA2
RA2 OUTPUT Module Ym Yn
XM
L
Voltage relay is recommended
Low battery alarm (Lamp or buzzer)
RA1
POWER SUPPLY MODULE ERR RA3 Interlock circuits as necessary. OUTPUT Module Provide external interlock circuits for conflicting operations, such as forward rotation and reverse MC2 rotation, and for parts MC1 that could damage MC1 the machine or cause MC2 accidents if no interlock were used.
OFF at stop error from ERR
MC MC Power to output equipment switched OFF when ERR contact turns OFF. In the case of an emergency stop or a stop caused by a limit switch.
The power-ON procedure is as follows: For AC/DC 1) Switch power ON. 2) Set CPU module to RUN. 3) When DC power is established, RA2 goes ON. 4) Timer (TM) times out after the DC power reaches 100%. (The TM set value should be the period of time from when RA2 goes ON to the establishment of 100% DC voltage. Set this value to approximately 0.5 seconds.) 5) Turn ON the start switch. 6) When the magnetic contactor (MC) comes on, the output equipment is powered and may be driven by the program. (If a voltage relay is used at RA2, no timer (TM) is required in the program.)
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(3) Fail-safe measures against failure of the PLC Failure of a CPU module or memory can be detected by the self-diagnosis function. However, failure of I/O control area may not be detected by the CPU module. In such cases, all I/O points turn ON or OFF depending on a condition of problem, and normal operating conditions and operating safety cannot sometimes be maintained. Though Mitsubishi PLCs are manufactured under strict quality control, they may cause failure or abnormal operations due to unspecific reasons. To prevent the abnormal operation of the whole system, machine breakdown, and accidents, fail-safe circuitry against failure of the PLC must be constructed outside the PLC. Examples of a system and its fail-safe circuitry are described below: Input Input Input Input Output Power CPU 16 16 16 16 16 supply module points points points points points module
Output Power Output Output Output 16 16 16 points Vacant supply 16 Y80 module points points points Y8F Output module for fail-safe purpose*1
*1: The output module for fail-safe purpose should be loaded in the last slot of the system. (Y80 to Y8F in the above system.) ON delay timer Internal program
Y80
T1
1s OFF delay timer
SM412 Y80
Y80
T2 Y81
External load L
Y8F
L
1s MC
24V 0.5s 0.5s
- +
0V CPU module
24VDC
Output module *2
T1
T2 MC
*2: Y80 repeats turning ON and then OFF at 0.5 second intervals. Use a no-contact output module (transistor in the example shown above).
81
4.3 Power Supply Wiring This section provides instructions for wiring the power supply.
DANGER z Completely turn off the externally supplied power used in
the system when installing or placing wiring. Not completely turning off all power could result in electric shock or damage to the product. z When turning on the power supply or operating the module after installation or wiring work, be sure that the module's terminal covers are correctly attached. Not attaching the terminal cover could result in electric shock.
CAUTION
z Be sure to ground the FG terminals and LG terminals to the protective ground conductor. Not doing so could result in electric shock or erroneous operation. z When wiring in the PLC, be sure that it is done correctly by checking the product's rated voltage and the terminal layout. Connecting a power supply that is different from the rating or incorrectly wiring the product could result in fire or damage. z External connections shall be crimped or pressure welded with the specified tools, or correctly soldered. Imperfect connections could result in short circuit, fires, or erroneous operation. z Tighten the terminal screws with the specified torque. If the terminal screws are loose, it could result in short circuits, fire, or erroneous operation. Tightening the terminal screws too far may cause damages to the screws and/or the module, resulting in fallout, short circuits, or malfunction. z Be sure there are no foreign substances such as sawdust or wiring debris inside the module. Such debris could cause fires, damage, or erroneous operation. z The module has an ingress prevention label on its top to prevent foreign matter, such as wire offcuts, from entering the module during wiring. Do not peel this label during wiring. Before starting system operation, be sure to peel this label because of heat dissipation. Install our PLC in a control panel for use. Wire the main power supply to the power supply module installed in a control panel through a distribution terminal block. Furthermore, the wiring and replacement of a power supply module have to be performed by a maintenance worker who acquainted with shock protection. (For the wiring methods, refer to the QCPU User's Manual (Hardware Design, Maintenance and Inspection).) 82
(1) Wire the power supply lines for programmable controller, I/O devices, and motor equipment separately as shown in (3). (2) If there is much noise, such as lightning surge, connect an isolation transformer. For details on the isolation transformer, refer to the following section. (Section 3.1.6 (3) Isolation transformer) 100VAC 200VAC
Programmable Isolation Main controller power supply power supply transformer Relay terminal block T1 I/O power supply
Programmable controller
I/O devices Motor power supply Motor equipment
Inside a control panel
Power supply module
I/O module
Power supply module
DC24V
I/O module
Power supply module
(3) Do not connect the 24V DC outputs of two or more power supply modules in parallel and supply power to one I/O module. Parallel connection will damage the power supply modules.
DC24V External power supply
DC24V
(4) 100V AC, 200V AC and 24V DC wires should be twisted as dense as possible. Connect the modules with the shortest distance. Also, to reduce the voltage drop to the minimum, use the thickest wires possible (maximum 2mm2). (5) Do not bundle the 100V AC and 24V DC wires with, or run them close to, the main circuit (high voltage, large current) and I/O signal lines (including common line). If possible, run them more than 100mm (3.94 inch) away.
83
(6) Momentary power failure may be detected or the CPU module may be reset due to serge caused by lightening. As measures against serge caused by lightening, connect a surge absorber for lightening as shown below. Using the surge absorber for lightening can reduce the influence of lightening. PLC
AC
I/O devices
E1
E2
E1
E1
Surge absorber for lightening
POINT (1) Separate the ground of the surge absorber for lightening (E1) from that of the PLC (E2). (2) Select a surge absorber for lightening whose power supply voltage does no exceed the maximum allowable circuit voltage even at the time of maximum power supply voltage elevation.
84
(7) The following diagram shows the wiring example of power lines, grounding lines, etc. to the main and extension base units. (a) Singular power supply system Main base unit (Q38B) Q61P CPU module
100/110VAC AC Fuse
ERR FG LG INPUT 100-240VAC
AC DC 24VDC
Connect to 24VDC terminals of I/O module that requires 24VDC internally.
Extension base unit (Q68B) Q61P I/O
Extension cable
ERR *1 FG LG INPUT 100-240VAC
100VAC Ground wire Grounding
*1: The ERR terminal turns ON/OFF as described below. The terminal turns OFF (opens) when the AC power is not input, a CPU module stop error (including a reset) occurs, or the fuse of the power supply module is blown. The terminal is always OFF (open).
85
POINT (1) Use the thickest possible (max. 2 mm2 (14 AWG)) wires for the 100/200V AC and 24V DC power cables. Be sure to twist these wires starting at the connection terminals. For wiring a terminal block, be sure to use a solderless terminal. To prevent short-circuit due to loosening screws, use the solderless terminals with insulation sleeves of 0.8 mm (0.03 inch) or less thick. The number of the solderless terminals to be connected for one terminal block are limited to 2. Solderless terminals with insulation sleeves
Terminal block
(2) When the LG terminals and FG terminals are connected, be sure to ground the wires. Do not connect the LG terminals and FG terminals to anything other than ground. If LG terminals and FG terminals are connected without grounding the wires, the PLC may be susceptible to noise. In addition, since the LG terminals have potential, the operator may receive an electric shock when touching metal parts. (3) A system fault cannot be detected by the ERR terminal on the extension base unit. (The ERR terminal is always OFF.)
86
(b) Redundant power supply system System System A B
100/200VAC
AC
Redundant power main base unit (Q38RB) Q64RP
ERR FG LG INPUT 100/ 200VAC
100/200VAC AC
CPU module
Q64RP
ERR FG LG INPUT 100/ 200VAC
Redundant power extension base unit (Q68RB)
Extension cable
Q64RP
Q64RP
ERR *2 FG LG INPUT 100/ 200VAC
Ground cable
I/O module
ERR *2 FG LG INPUT 100/ 200VAC
Grounding 100/200VAC AC 100/200VAC AC
*2: The ERR terminal turns ON/OFF as described below. The terminal turns OFF (opens) when the AC power is not input, a CPU module stop error (including a reset) occurs, the redundant power supply module fails, or the fuse of the redundant power supply module is blown. The terminal turns OFF (opens) when the redundant power supply module fails. *3: When input power is supplied to the redundant power supply module mounted on the redundant power main base unit and the redundant power supply module mounted on the redundant power extension base unit simultaneously, the ON (short) timing of the ERR terminal on the redundant power main base unit is later than that of the ERR terminal on the redundant power extension base unit by the initial processing time of the CPU module. 87
POINT (1) Use the thickest possible (max. 2 mm2 (14 AWG)) wires for the 100/200V AC and 24V DC power cables. Be sure to twist these wires starting at the connection terminals. For wiring a terminal block, be sure to use a solderless terminal. To prevent short-circuit due to loosening screws, use the solderless terminals with insulation sleeves of 0.8 mm (0.03 inch) or less thick. The number of the solderless terminals to be connected for one terminal block are limited to 2. Solderless terminals with insulation sleeves
Terminal block
(2) Supply power to the redundant power supply modules in different systems (redundant power supply system). (3) When operating two redundant power supply modules (Q64RP) in parallel as a redundant power supply system, it is recommended to use either redundant power supply module as an AC power supply input and connect an uninterruptible power supply to the other redundant power supply module. (4) When the LG terminals and FG terminals are connected, be sure to ground the wires. Do not connect the LG terminals and FG terminals to anything other than ground. If LG terminals and FG terminals are connected without grounding the wires, the PLC may be susceptible to noise. In addition, since the LG terminals have potential, the operator may receive an electric shock when touching metal parts. 4.3.1 Precaution when connecting the uninterruptive power supply Be sure of the following terms when connecting the Q series CPU module system to the uninterruptive power supply (hereinafter referred to as UPS): Use the online UPS or line interactive UPS with a voltage distortion rate of 5% or less. For the off-line system UPS, use Mitsubishi Electric’s F Series UPS (serial number P or later) (EX.: FW-F10-0.3K/0.5K). Do not use any off-line system UPS other than the F series mentioned above. 4.3.2 Cautions on power supply capacity The Q64RP and Q64P automatically recognize the rated input voltage waveform to switch the input voltage between 100VAC and 200VAC. Select the power supply for the Q64RP/Q64P power supply module, considering the power supply capacity. (Reference: At least twice as much as the current consumption) If the power supply of insufficient capacity is applied, the power supply module might fail when 200VAC power is supplied.
88
4.4 Part Names and Settings of Q00J/Q00/Q01CPU 4.4.1 Part names and settings (1) Q00JCPU Front face 1)
4) 5) 6)
OUT
2)
7)
When opening the front cover, put your finger here.
8)
With front cover open 12) 13) OUT
POWER RUN ERR
3) BAT. RESET
RUN
STOP
9) 10) 11)
No. 1) 2) 3) 4)
15)
Name Base mounting hole
16)
14)
Application Pear-shaped hole for mounting the unit to a panel such as a control panel. (For M4 screw) Protective cover for extension cable connector. Remove this cover when Cover connecting an extension base. Extension cable Connector for transfer of signals to/from the extension base unit. Connect an connector extension cable. POWER LED LED for indicating 5V DC power. Lit when 5V DC is output normally.
89
No. Name 5) RUN LED
6)
7)
8) 9) 10) 11) 12) 13) 14) 15) 16)
Application Displays the operating status of the CPU module. ON : During operation in "RUN" mode. OFF : During a stop in "STOP" mode or when the error whose occurrence stops operation is detected. Flicker : When parameters/program is written during STOP and the RUN/ STOP/RESET switch is moved from "STOP" to "RUN". To turn ON the RUN LED after writing the program, carry out the following steps. • Move the RUN/STOP/RESET switch from "RUN" to "STOP" to "RUN". • Perform reset with the RUN/STOP/RESET switch. • Power ON the PLC again. To turn ON the RUN LED after writing the parameters, carry out the following steps. • Perform reset with the RUN/STOP/RESET switch. • Power ON the PLC again. (If the RUN/STOP/RESET switch is moved from to "RUN" to "STOP" to "RUN" after changing the parameter values, the new values are not reflected on the parameters related to the intelligent function module, such as the network parameters.) ERR. LED ON : When the self-diagnostic error that will not stop operation is detected. • When continuation of operation at error detection is set in the parameter. • When the annunciator (F) is turned ON by the SET/OUT instruction. OFF : Normal Flicker : When the error whose occurrence stops operation is detected. When reset operation is performed with the RUN/STOP/RESET switch. Module Connector used for loading an I/O or intelligent function module. connector To the connector of the spare space where no module is mounted, fit the accessory connector cover or QG60 blank cover module to prevent dust from entering. DIN rail adaptor Holes for mounting a DIN rail adaptor. mounting holes FG terminal Ground terminal connected with the shield pattern of the printed circuit board. LG terminal Power filter ground having a half potential of the input voltage. Power input Power input terminals for connection of a 100V AC to 200V AC power supply. terminals Battery *1 Backup battery for use of the program memory, standard RAM, clock function and power failure compensation function. Battery fixing Hook for holding the battery. hook Battery For connection of the battery lead wires. connector pin (When shipped from the factory, the lead wires are disconnected from the connector to prevent the battery from consuming.) RS-232C Connector for connection of a peripheral device. connector *2 Can be connected by the RS-232 connection cable (QC30R2). RUN/STOP/ RUN : Executes sequence program operation. RESET switch STOP : Stops sequence program operation. *3 RESET : Performs hardware reset, operation error reset, operation initialization or like. (Refer to Section 4.4.3 for details of reset operation.)
*1: The Q7BAT and Q8BAT is not applicable. *2: When normally connecting a cable to the RS-232 connector, clamp the cable to prevent it from coming off due to the dangling, moving or careless pulling of the cable. Q6HLD-R2 type RS-232 Connector Disconnection Prevention Holder is available as a clamp for RS-232 connector. CPU module
Q6HLD-R2 RS-232 cable
*3: Operate the RUN/STOP/RESET switch with your fingertips. Do not use a screwdriver or similar tool. To do so may damage the switch section. 90
(2) Q00CPU, Q01CPU Front face
With front cover open 1)
Q01CPU RUN ERR.
2) 3) 5)
6) 7) BAT. RESET RUN
PULL
STOP
9)
RS-232
4) When opening the front cover, put your finger here.
Side face 10)
11) 12)
91
8)
No. Name 1) Module fixing hook 2) RUN LED
3) ERR. LED
4) Serial number display 5) Battery *1 6) Battery fixing hook 7) Battery connector pin 8) RUN/STOP/ RESET switch *3
Application Hook used to fix the module to the base unit. (Single-motion installation) Displays the operating status of the CPU module. ON : During operation in "RUN" mode. OFF : During a stop in "STOP" mode or when the error whose occurrence stops operation is detected. Flicker : When parameters/program is written during STOP and the RUN/STOP/RESET switch is moved from "STOP" to "RUN". To turn ON the RUN LED after writing the program, carry out the following steps. • Move the RUN/STOP/RESET switch from "RUN" to "STOP" to "RUN". • Perform reset with the RUN/STOP/RESET switch. • Power ON the PLC again. To turn ON the RUN LED after writing the parameters, carry out the following steps. • Perform reset with the RUN/STOP/RESET switch. • Power ON the PLC again. (If the RUN/STOP/RESET switch is moved from "RUN" to "STOP" to "RUN" after changing the parameter values, the new values are not reflected on the parameters related to the intelligent function module, such as the network parameters.) ON : When the self-diagnostic error that will not stop operation is detected. • When continuation of operation at error detection is set in the parameter. • When the annunciator (F) is turned ON by the SET/OUT instruction. OFF : Normal Flicker : When the error whose occurrence stops operation is detected. When reset operation is performed with the RUN/STOP/RESET switch. Displays the serial number described on the rating plate Backup battery for use of the program memory, standard RAM, clock function and power failure compensation function. Hook for holding the battery. For connection of the battery lead wires. (When shipped from the factory, the lead wires are disconnected from the connector to prevent the battery from consuming.) RUN : Executes sequence program operation. STOP : Stops sequence program operation. RESET : Performs hardware reset, operation error reset, operation initialization or like. (Refer to Section 4.5.3 for details of reset operation.) Connector for connection of a peripheral device. Can be connected by the RS-232 connection cable (QC30R2). Hole for the screw used to fix to the base unit. (M3 12 screw)
9) RS-232C connector *2 10) Module fixing screw hole 11) Module fixing Projection used to fix the module to the base unit. projection 12) Module Used to mount the module to the base unit. mounting lever
*1: The Q7BAT and Q8BAT is not applicable. *2: When normally connecting a cable to the RS-232 connector, clamp the cable to prevent it from coming off due to the dangling, moving or careless pulling of the cable. Q6HLD-R2 type RS-232 Connector Disconnection Prevention Holder is available as a clamp for RS-232 connector. CPU module
Q6HLD-R2 RS-232 cable
*3: Operate the RUN/STOP/RESET switch with your fingertips. Do not use a screwdriver or similar tool. To do so may damage the switch section. 92
4.4.2 Switch operation after writing program This section explains switch operation after writing a program with the GX Developer. (1) When a program has been written after setting the CPU module to the STOP mode *1 (a) When clearing the device memory and setting the RUN mode y Reset with RUN/STOP/RESET switch. (For details, see section 4.4.3.) y Set the RUN/STOP/RESET switch to RUN. y The RUN mode is activated on the CPU module and the RUN LED comes on. (b) When saving (not clearing) the device memory and setting the RUN mode y Set the RUN/STOP/RESET switch to RUN. y The RUN LED flashes. y Set the RUN/STOP/RESET switch to STOP. y Set the RUN/STOP/RESET switch to RUN. y The RUN mode is activated on the CPU module and the RUN LED comes on. (2) When a program has been written with the CPU module in the RUN mode *2 It is not necessary to operate the RUN/STOP/RESET switch on the CPU module. The device memory is not cleared. POINT (1) Before writing a program in the CPU module, cancel the password registration in the GX Developer. (For details, see the GX Developer Operating Manual.) (2) *1: When a program had been written in the program memory while booting the CPU module, be sure to also write the program in the boot original memory. If the program is not written in the boot original memory, the old memory will be executed the next time the CPU module is booted. (3) *2: When a program has been written in the RUN mode with the circuit mode, the program written in the RUN mode is written in the program memory. When booting the CPU module after writing a program in the RUN mode, be sure to write also the program in the boot original memory. If the program is not written in the boot original memory, the old memory will be executed the next time the CPU module is booted. (For details on booting the CPU module, see QCPU User’s Manual [Function Explanation, program Fundamentals].)
93
4.4.3 Reset operation For the Q00J/Q00/Q01CPU, the RUN/STOP/RESET switch of the CPU module is used to switch between the "RUN status" and "STOP status" and to perform "RESET operation". When using the RUN/STOP/RESET switch to reset the CPU module, moving the RUN/STOP/RESET switch to the reset position will not reset it immediately. POINT Hold the RUN/STOP/RESET switch in the RESET position until reset processing is complete (the flickering ERR. LED goes off). If you release your hand from the RUN/STOP/RESET switch during reset processing (while the ERR. LED is flickering), the switch will return to the STOP position and reset processing cannot be completed. Perform reset operation with the RUN/STOP/RESET switch in the following procedure. START Hold the RUN/STOP/RESET switch in the "RESET" position.
Reset operation is started using the RUN/STOP/RESET switch.
RESET RUN STOP
RUN/STOP/ RESET switch
The "ERR. LED" flickers several times. (three to four)
Reset is accepted and reset processing is performed.
Flickers.
The "ERR. LED" goes off .
Reset is completed.
Goes off.
Return the RUN/STOP/RESET switch to the "STOP" position. * RESET RUN STOP
RUN/STOP/ RESET switch
Reset is canceled.
Releasing your hand from the RUN/STOP/RESET switch returns it to the STOP position.
END
POINT Operate the RUN/STOP/RESET switch with your fingertips. Do not use a screwdriver or similar tool. To do so may damage the switch section. 94
4.4.4 Latch clear operation To execute latch clear, perform remote latch clear operation using GX Developer. Latch clear cannot be executed by operating the switches of the CPU module. POINT (1) The invalid range of latch clear can be set device-by-device by making device setting in the parameter mode. (2) For remote latch clear operation using GX Developer, refer to the operating manual of GX Developer.
95
4.5 Part Names and Settings of Q02 (H) /Q06H/Q12H/Q25H/Q12PH/Q25PH/ Q12PRH/Q25PRHCPU 4.5.1 Part names and settings (1) Q02(H)CPU, Q06HCPU, Q12HCPU, Q25HCPU, Q12PHCPU, Q25PHCPU Front face Q02HCPU
With front cover open 1) 2) 3) 4) 5) 6) 7)
MODE RUN ERR. USER BAT. BOOT
9)
MODE RUN ERR. USER BAT. BOOT ON SW
10)
1 2 3 4 5 STOP RUN
RESET L CLR
PULL
USB
13) 14) 15)
11) *1
12)
RS-232
8) When opening the front cover, put your finger here.
Side face 16)
17) 20) 19) 18)
*1: Not provided for Q02CPU. 96
(2) Q12PRHCPU, Q25PRHCPU Front face
With front cover open
1) Q12PRHCPU
2)
MODE RUN ERR. USER BAT. BOOT
3) 4) 5) 6) 7)
9)
20)
BACKUP CONTROL
21)
SYSTEM A SYSTEM B
MODE
BACKUP
RUN ERR.
SYSTEM A
USER
SYSTEM B
CONTROL
BAT. BOOT
22)
¨ON
23)
SW 1 2 3 4 5
10)
TRACKING
STOP RUN
RESET L.CLR
PULL
24)
11)
USB
12)
RS-232
8) When opening the front cover, put your finger here.
Side face 16)
17) 19) 18)
97
13) TRACKING
14) 15)
No.
Name
1)
Module fixing hook
2)
Mode LED
3)
RUN LED
4)
ERR. LED
5)
USER LED
6)
BAT. LED
7)
BOOT LED
Application Hook used to fix the module to the base unit. (Single-motion installation) Displays the mode of the CPU module. ON (green) : Q mode ON (orange) : A mode Flicker (green) : Mandatory ON/OFF of external input/output registered Displays the operating status of the CPU module. ON : During operation in "RUN" mode. OFF : During a stop in "STOP" mode or detection of error whose occurrence stops operation. (When the operation mode is the backup mode in the redundant CPU system, the RUN LED of the standby system CPU is also OFF during a stop with the RUN/STOP switch set to "RUN".) Flicker : When parameter/program is written at STOP and RUN/STOP switch is changed from "STOP" to "RUN". When the operation mode is changed from the backup mode to the separate mode in the redundant CPU system, the RUN LED of the standby system side CPU module flickers. To turn ON the RUN LED after writing the program, carry out the following steps. y Set the RUN/STOP switch from "RUN" "STOP" "RUN". y Reset with the RESET/L.CLR switch. y Restart the PLC power. To turn ON the RUN LED after writing the parameters, carry out the following steps. y Reset with the RESET/L.CLR switch. y Restart the PLC power. (If the RUN/STOP switch is set from "RUN" "STOP" "RUN" after changing the parameters, the parameters related to the intelligent function module, such as the network parameters, will not be reflected.) ON : Self-diagnostic error (except battery error) is detected and operation will not stop. (When operation continued at error detection is set in the parameter) OFF : Normal Flicker : Detection of error whose occurrence stops operation. When automatic writing to standard ROM is completed normally. (BOOT LED also flickers.) ON : Error detected by CHK instruction or annunciator ON OFF : Normal Flicker : Execution of latch clear ON : Battery error occurs due to reduction in battery voltages of CPU module and memory card. OFF : Normal ON : Start of boot operation OFF : Non-execution of boot operation Flicker: When automatic writing to standard ROM is completed normally. (ERR. LED also flickers.) 98
No. 8) 9) 10)
Name Module mounting lever Memory card EJECT button Memory card loading connector
11)
USB connector
12)
RS-232 connector *1
DIP switches *2 ON SW 1
13)
2 3 4 5
14)
RUN/STOP switch *3
15)
RESET/L.CLR switch *3
16) 17)
Module fixing screw hole Module fixing latch
18)
Battery connector pin
19)
Battery *4
Application Used to mount the module to the base unit. Used to eject the memory card from the CPU module. Connector used to mount the memory card to the CPU module. Connector for connection with USB-compatible peripheral device (Connector type B) Can be connected by USB-dedicated cable. Not available for Q02CPU. Connector for connection with a peripheral device. Can be connected by RS-232 connection cable (QC30R2). Used to set the items for operation of the CPU module. For system protection and parameter-valid drive functions, refer to the User's Manual (Function Explanation, Program Fundamentals) of the CPU module used. SW1 : Used to set system protection. Batch-inhibits write and control directives to the CPU module. (Shipped in OFF position) OFF : No protection ON : Protection SW2, SW3: Used to specify parameter-valid drive. (Both SW2 and SW3 are shipped in OFF position) SW2 SW3 Parameter Drive OFF OFF Program memory (Drive 0) ON OFF SRAM card (Drive 1) OFF ON Flash card/ATA card (Drive 2) ON ON Standard ROM (Drive 4) Note: Parameters cannot be stored in standard RAM (Drive 3). SW4: Must not be used. Normally OFF. (Shipped in OFF position) SW5: Must not be used. Normally OFF. (Shipped in OFF position) RUN : Executes sequence program operation. STOP: Stops sequence program operation. RESET : Used to perform hardware reset, operation fault rest, operation initialization, etc. If this switch is left in the RESET position, the whole system will be reset and the system will not operate properly. After performing reset, always return this switch to the neutral position. L.CLR : Used to turn "OFF" or "zero" all data in the parameterset latch area. Used to clear the sampling trace registration. Hole for the screw used to fix to the base unit. (M3
12 screw)
Latch used to fix to the base unit. For connection of battery lead wires. (When shipped from the factory, the lead wires are disconnected from the connector to prevent the battery from consuming.) Backup battery for use of program memory, standard RAM, clock function and power failure compensation function. 99
No. 20)
Name Module mounting lever
21)
BACKUP LED
22)
CONTROL LED
23)
SYSTEM A LED
24)
SYSTEM B LED
25)
TRACKING connector
Application Used to mount the module to the base unit. Indicates the backup mode or separate mode during normal operation. ON (Green) : Indicates the backup mode. ON (Red) : Indicates that system switching cannot be done since the standby system is error in the backup mode. ON (Orange) : Indicates the separate mode. OFF : Indicates the debug mode. When memory copy from control system to standby system is performed, the LED indicates the standby system side memory copy condition. (At this time, the control system side does not change.) Flicker (Red) : Indicates that memory copy from control system to standby system is being performed. ON (Red) : Indicates that memory copy from control system to standby system is completed. Flicker (Orange) : Indicates that memory copy from control system to standby system is being performed. ON (Orange) : Indicates that memory copy from control system to standby system is completed. Refer to the following manual for memory copy from control system to standby system. QnPRHCPU User's Manual (Redundant System) Indicates the system (control/standby) of the CPU module. ON : Indicates the control system. (The standby system is normal and can be switched to the control system.) OFF : Indicates the standby system. Note that this LED is on in the debug mode. The LED of the A system side CPU module turns ON. ON : Indicates the A system. Flicker : Indicates that the tracking cable was disconnected while the module was operating normally as the A system. (The LED flickers until the tracking cable on the A system side is connected.) OFF : Indicates the B system (when the SYSTEM B LED turns on). Note that this LED is on in the debug mode. The LED of the B system side CPU module turns ON. ON : Indicates the B system. Flicker : Indicates that the tracking cable was disconnected while the module was operating normally as the B system. (The LED flickers until the tracking cable on the B system side is connected.) OFF : Indicates the A system (when the SYSTEM A LED turns on). Note that this LED is on in the debug mode. Connector for connecting the A and B system with the tracking cable (QCTR). 100
*1: When normally connecting a cable to the RS-232 connector, clamp the cable to prevent it from coming off due to the dangling, moving or careless pulling of the cable. Q6HLD-R2 type RS-232 Connector Disconnection Prevention Holder is available as a clamp for RS-232 connector. CPU module
Q6HLD-R2 RS-232 cable
*2: Since the DIP switches are out of reach of your fingertips, use a screwdriver or similar tool to operate them. Be extremely careful when operating the switches as using such a tool may damage the switch section. *3: Operate the switch with your fingertips. Do not use a screwdriver or similar tool. To do so may damage the switch section. *4: The Q7BAT and Q8BAT is applicable.
101
4.5.2 Switch operation after writing program This section explains switch operation after writing a program with the GX Developer. (1) When a program has been written after setting the CPU module to the STOP mode *1 (a) When clearing the device memory and setting the RUN mode 1) Set the RESET/L. CLR switch to RESET, then back to its neutral position. 2) Set the RUN/STOP switch to RUN. 3) The RUN mode is activated on the CPU module and the RUN LED comes on. (b) When saving (not clearing) the device memory and setting the RUN mode 1) Set the RUN/STOP/RESET switch to RUN. 2) The RUN LED flashes. 3) Set the RUN/STOP/RESET switch to STOP. 4) Set the RUN/STOP/RESET switch to RUN. 5) The RUN mode is activated on the CPU module and the RUN LED comes on. (2) When a program has been written with the CPU module in the RUN mode *2 It is not necessary to operate the RUN/STOP/RESET switch or the RESET/L. CLR switch on the CPU module. The device memory is not cleared. *1: When a program had been written in the program memory while booting the CPU module, be sure to also write the program in the boot original memory. If the program is not written in the boot original memory, the old memory will be executed the next time the CPU module is booted. *2: When a program has been written in the RUN mode with the circuit mode, the program written in the RUN mode is written in the program memory. When booting the CPU module after writing a program in the RUN mode, be sure to write also the program in the boot original memory. If the program is not written in the boot original memory, the old memory will be executed the next time the CPU module is booted. (For details on booting the CPU module, see QCPU User’s Manual [Function Explanation, program Fundamentals])
POINT (1) Before writing a program in the CPU module, perform the following operations. y Set the system protection setting switch SW1 to OFF (not protected) on the CPU module. y Cancel the password registration in the GX Developer. (For details, see the GX Developer Operating Manual.)
4.5.3 Latch clear operation To perform latch clear, operate the RESET/L.CLR switch in the following procedure. (a) RUN/STOP switch : STOP (b) RESET/L.CLR switch : Move the switch to L.CLR several times until the USER LED flickers. USER LED : Flicker ..........Ready for latch clear. (c) RESET/L.CLR switch : Move the switch to L.CLR once more. USER LED: OFF...............Latch clear complete. 102
POINT (1) Latch clear can be set to be valid or invalid device-by-device by making device setting in the parameter mode. (2) In addition to the way of using the RESET/L.CLR switch for latch clear, remote latch clear may be performed from GX Developer. For remote latch clear, refer to QCPU User's Manual (Function Explanation, Program Fundamentals). 4.5.4 Installing or removing the memory card when the power is on (1) Installing the memory card when the power is on (a) Install the memory card. (b) Check that the special relay "SM600" is on using the GX Developer monitor, etc. (2) Removing the memory card when the power is on When removing the memory card, check that special relays "SM604" and "SM605" are off. y If special relay "SM604" is on, the CPU module is using the memory card, therefore, the memory card cannot be removed. y If special relay "SM605" is on, turn it off. If special relays "SM604" and "SM605" are off, remove the memory card as follows. (a) Turn special relay "SM609" on using the device test of the PLC program or the GX developer, etc. (b) Check that special relay "SM600" is off using the GX Developer monitor, etc. (c) Remove the memory card. SM600 (memory card usable flag) : When the memory card is usable by a user, the system turns this flag on. SM604 (memory card being used flag) :When the CPU module is using the memory card, the system turns this flag on. SM605 (memory card removal and installation prohibited flag) :When the memory card is cannot be removed or installed, the user turns this flag on. POINT Please note the following precautions when removing or installing a memory card when the power is on. (1) The data stored in the memory card can be destroyed if the above-mentioned steps are not followed correctly. In addition, if the operation of the CPU module has been set to stop when an error occurs in the parameter, the operation of the CPU module stops when an ICM. OPE. ERROR occurs. (2) When a memory card is installed, the scan time is extended a maximum of 10 ms to remount the memory card. (3) If the memory card is not securely inserted into the connector, ICM. OPE. ERROR may occur. 103
4.5.5 Executing automatic write to standard ROM. Automatic write to the standard ROM is carried out with the following procedures. (1) Operation with GX Developer (setting automatic write to standard ROM) (a) Check the "Auto Download all Data from Memory card to standard ROM" item in the PLC parameter boot file setting. Check "Auto Down load all data from Memory card to standard ROM ".
Set the "Transfer from" to "Standard ROM".
(b) Store the set parameters and programs to be booted in the memory card. (2) Operation with CPU module (automatic write to standard ROM) (a) Turn the PLC power OFF. (b) Mount the memory card containing the parameters and program to be booted into the CPU module. (c) Set the parameter valid drive to the mounted memory card using the CPU module DIP switches. y When SRAM card is mounted ................ SW2: ON, SW3: OFF y When Flash/ATA card is mounted.......... SW2: OFF, SW3: ON (d) Turn the PLC power ON. Boot the file designated in the memory card into the program memory, and after booting is completed, write the contents of the program memory into the standard ROM. (e) When automatic write to standard ROM is completed, the "BOOT LED" will flicker, and the CPU module will stop with an error. (f) Turn the PLC power OFF. (g) Remove the memory card, and set the parameter valid drive to the standard ROM with the CPU module DIP switches. y Standard ROM ....................................... SW2: ON, SW3: ON (3) When the PLC power is turned ON, the data will be booted from the standard ROM to the program memory, and actual operation will be possible. 104
4.6 Part Names and Settings of Q02U /Q03UD/Q04UDH/Q06UDHCPU 4.6.1 Part names and settings (1) Q02UCPU, Q03UDCPU, Q04UDHCPU, Q06UDHCPU Front face
With front cover open 1)
Q03UDCPU
2)
MODE RUN ERR. USER BAT. BOOT
Q03UDCPU MODE RUN ERR. USER BAT. BOOT
9)
3) 4) 5) 6) 7)
10)
RESET RUN STOP
PULL
USB
11) RS-232
12) 8)
When opening the cover, put your finger here.
Side face 14)
15) 18) 17) 16)
105
13)
No.
Name
1) Module fixing hook 2) Mode LED
3) RUN LED
4) ERR. LED
5) USER LED
6) BAT. LED
7) BOOT LED
Application Hook used to fix the module to the base unit. (Single-motion installation) Displays the mode of the CPU module. ON (green): Q mode Displays the operating status of the CPU module. ON : During operation in "RUN" mode. OFF : During a stop in "STOP" mode or detection of error whose occurrence stops operation. Flicker : When parameter/program is written at STOP and RUN/ STOP switch is changed from "STOP" to "RUN". To turn ON the RUN LED after writing the program, carry out the following steps. y Set the RUN/STOP/RESET switch from "RUN" "STOP" "RUN". y Reset with the RUN/STOP/RESET switch. y Restart the PLC power. To turn ON the RUN LED after writing the parameters, carry out the following steps. y Reset with the RUN/STOP/RESET switch. y Restart the PLC power. (If the RUN/STOP switch is set from "RUN" "STOP" "RUN" after changing the parameters, the parameters related to the intelligent function module, such as the network parameters, will not be reflected.) ON : Self-diagnostic error (except battery error) is detected and operation will not stop. (When operation continued at error detection is set in the parameter) OFF : Normal Flicker : Detection of error whose occurrence stops operation. When reset operation becomes valid with the RUN/STOP/RESET switch. ON : Annunciator F turned ON OFF : Normal ON (Yellow) : Occurrence of battery error due to reduction battery voltage of the memory card. Flicker (Yellow) : Occurrence of battery error due to reduction battery voltage of the CPU main module. ON (Green) : Turned ON for 5 seconds after restoring of data backuped to the standard ROM by the latch data backup is completed. Flicker (Green) : Flashes when backup of data to the standard ROM by latch data backup is completed. OFF : Normal ON : Start of boot operation OFF : Non-execution of boot operation
106
No. Name Application 8) Serial number display Displays the serial number described on the rating plate Memory card EJECT 9) Used to eject the memory card from the CPU module. button Memory card loading 10) Connector used to mount the memory card to the CPU module. connector Connector for connection with USB-compatible peripheral device 11) USB connector (Connector type miniB) Can be connected by USB-dedicated cable. Connector for connection with a peripheral device. 12) RS-232 connector *1 Can be connected by RS-232 connection cable (QC30R2). RUN : Executes sequence program operation. STOP : Stops sequence program operation. RUN/STOP/RESET 13) RESET : Performs hardware reset, operation error reset, switch *2 operation initialization or like. (Refer to Section 4.5.3 for details of reset operation.) Module fixing screw 14) Hole for the screw used to fix to the base unit. (M3 12 screw) hole 15) Module fixing latch Latch used to fix to the base unit. For connection of battery lead wires. 16) Battery connector pin (When shipped from the factory, the lead wires are disconnected from the connector to prevent the battery from consuming.) Backup battery for use of standard RAM, clock function and 17) Battery *3 power failure compensation function. Module mounting 18) Used to mount the module to the base unit. lever *1: When normally connecting a cable to the RS-232 connector, clamp the cable to prevent it from coming off due to the dangling, moving or careless pulling of the cable. Q6HLD-R2 type RS-232 Connector Disconnection Prevention Holder is available as a clamp for RS-232 connector. CPU module
Q6HLD-R2 RS-232 cable
*2: Operate the switch with your fingertips. Do not use a screwdriver or similar tool. To do so may damage the switch section. *3: The Q7BAT and Q8BAT is applicable.
107
4.6.2 Switch operation after writing program This section explains switch operation after writing a program with the GX Developer. (1) When a program has been written after setting the CPU module to the STOP mode *1 (a) When clearing the device memory and setting the RUN mode y Reset with RUN/STOP/RESET switch. (For details, see section 4.6.3.) y Set the RUN/STOP/RESET switch to RUN. y The RUN mode is activated on the CPU module and the RUN LED comes on. (b) When saving (not clearing) the device memory and setting the RUN mode y Set the RUN/STOP/RESET switch to RUN. y The RUN LED flashes. y Set the RUN/STOP/RESET switch to STOP. y Set the RUN/STOP/RESET switch to RUN. y The RUN mode is activated on the CPU module and the RUN LED comes on. (2) When a program has been written with the CPU module in the RUN mode *2 It is not necessary to operate the RUN/STOP/RESET switch on the CPU module. The device memory is not cleared. POINT (1) Before writing a program in the CPU module, cancel the password registration in the GX Developer. (For details, see the GX Developer Operating Manual.) (2) *1: When a program had been written in the program memory while booting the CPU module, be sure to also write the program in the boot original memory. If the program is not written in the boot original memory, the old memory will be executed the next time the CPU module is booted. (3) *2: When a program has been written in the RUN mode with the circuit mode, the program written in the RUN mode is written in the program memory. When booting the CPU module after writing a program in the RUN mode, be sure to write also the program in the boot original memory. If the program is not written in the boot original memory, the old memory will be executed the next time the CPU module is booted. (For details on booting the CPU module, see QCPU User’s Manual [Function Explanation, program Fundamentals].)
108
4.6.3 Reset operation For the Universal model QCPU, the RUN/STOP/RESET switch of the CPU module is used to switch between the "RUN status" and "STOP status" and to perform "RESET operation". When using the RUN/STOP/RESET switch to reset the CPU module, moving the RUN/STOP/RESET switch to the reset position will not reset it immediately. POINT Hold the RUN/STOP/RESET switch in the RESET position until reset processing is complete (the flickering ERR. LED goes off). If you release your hand from the RUN/STOP/RESET switch during reset processing (while the ERR. LED is flickering), the switch will return to the STOP position and reset processing cannot be completed. Perform reset operation with the RUN/STOP/RESET switch in the following procedure. Start Hold the RUN/STOP/RESET switch in the "RESET" position. RESET RUN ST OP
ST OP
Reset is accepted and reset processing is performed.
.......................Reset is completed.
Goes off .
Return the RUN/STOP/RESET switch to the "STOP" position. RESET RUN
.......................
Flickers.
The "ERR. LED" goes off . MODE RUN ERR. USER BAT. BOOT
RUN/STOP/RESET switch.
RUN/STOP/ RESET switch
The ERR. LED flickers several times (3 to 4 times) rapidly.. MODE RUN ERR. USER BAT. BOOT
....................... Reset operation is started using the
RUN/STOP/ RESET switch
.......................Reset is canceled.
* Releasing your hand from the RUN/STOP/RESET switch returns it to the STOP position.
Termination , completed , end
POINT Operate the RUN/STOP/RESET switch with your fingertips. Do not use a screwdriver or similar tool. To do so may damage the switch section. 109
4.6.4 Latch clear operation To execute latch clear, perform remote latch clear operation using GX Developer. Latch clear cannot be executed by operating the switches of the CPU module. POINT (1) The invalid range of latch clear can be set device-by-device by making device setting in the parameter mode. (2) For remote latch clear operation using GX Developer, refer to the operating manual of GX Developer.
110
4.6.5 Installing or removing the memory card when the power is on (1) Installing the memory card when the power is on (a) Install the memory card. (b) Check that the special relay "SM600" is on using the GX Developer monitor, etc. (2) Removing the memory card when the power is on When removing the memory card, check that special relays "SM604" and "SM605" are off. y If special relay "SM604" is on, the CPU module is using the memory card, therefore, the memory card cannot be removed. y If special relay "SM605" is on, turn it off. If special relays "SM604" and "SM605" are off, remove the memory card as follows. (a) Turn special relay "SM609" on using the device test of the PLC program or the GX developer, etc. (b) Check that special relay "SM600" is off using the GX Developer monitor, etc. (c) Remove the memory card. SM600 (memory card usable flag) : When the memory card is usable by a user, the system turns this flag on. SM604 (memory card being used flag) : When the CPU module is using the memory card, the system turns this flag on. SM605 (memory card removal and installation prohibited flag) : When the memory card is cannot be removed or installed, the user turns this flag on. POINT Please note the following precautions when removing or installing a memory card when the power is on. (1) The data stored in the memory card can be destroyed if the abovementioned steps are not followed correctly. In addition, if the operation of the CPU module has been set to stop when an error occurs in the parameter, the operation of the CPU module stops when an ICM. OPE. ERROR occurs. (2) When a memory card is installed, the scan time is extended a maximum of 10 ms to remount the memory card. (3) If the memory card is not securely inserted into the connector, ICM. OPE. ERROR may occur.
111
4.7 Part Names of Power Supply Modules (1) Q61P-A1, Q61P-A2, Q61P, Q62P, Q63P, Q64P, Q64PN, Q63RP, Q64RP, Q61SP (See section 4.4.1 for part names of power supply of Q00JCPU.)
18)
POWER
1)
19)
1)
19)
Q61P-A2
18)
POWER
INPUT
INPUT
200-240VAC
100-120VAC
50/60Hz 105VA OUTPUT 5VDC 6A
50/60Hz 105VA OUTPUT 5VDC 6A
5)
ERR.
5)
ERR. L
L
24VDC 0.5A + -
24VDC 0.5A + (FG)
9)
(FG)
9)
(LG)
10)
(LG)
10)
11)
N INPUT 100-120VAC L
12)
N INPUT 200-240VAC L
Q61P-A2
17)
20)
17)
20) Q61P-A2
Q61P-A1 19)
1) 18)
POWER
1)
19) Q62P
INPUT
18)
POWER
INPUT
100-240VAC
100-240VAC 50/60Hz 105VA OUTPUT 5VDC 3A 24VDC 0.6A
50/60Hz 130VA OUTPUT 5VDC 6A
5)
ERR.
16)
24VDC 0.5A + -
24G
(FG)
9)
(LG)
10)
+ -
24VDC 0.5A
13)
N INPUT 100-240VAC L
5)
ERR. +24V L
L
(FG)
9)
(LG)
10) 13)
N INPUT 100-240VAC L
Q62P
17)
20)
17)
20) Q62P
Q61P
19)
2) 19) Q63P
1)
18)
POWER
Q64P
POWER
18)
INPUT
24VDC
INPUT
100-120/200-240VAC
MAX 45W OUTPUT 5VDC 6A
50/60Hz 160VA OUTPUT 5VDC 8.5A
6)
ERR.
5)
ERR.
L 24VDC 0.5A + -
L
(FG)
9)
(LG)
10)
24VDC 0.5A + -
14)
+24V INPUT 24VDC 24G
(FG)
9)
(LG)
10) 15)
N INPUT 100-120/200-240VAC L
Q63P
Q64P
17)
20)
20)
Q63P
17) Q64P
112
19)
19)
1)
1) Q64PN
Q61SP
18)
POWER
POWER
Q61SP INPUT 100-240VAC 50/60Hz 40VA OUTPUT 5VDC 2A
INPUT
100-240VAC
ERR. 24VDC 0.5A
50/60Hz 160VA OUTPUT 5VDC 8.5A
L 24VDC 0.5A + -
9)
9)
(FG)
(FG)
10)
10) 15)
(LG)
INPUT 100-240VAC
N
(LG)
13)
N
L
20)
5)
5)
ERR.
L
INPUT 100240V AC
Q64PN
17)
MITSUBISHI
17)
20)
Q64PN
Q61SP
19)
3) 18)
INPUT
24VDC MAX 65W OUTPUT 5VDC 8.5A ERR. L
7)
(FG)
9)
(LG)
10)
24VDC 0.5A
+24V INPUT 24VDC
14)
24G
Q63RP
20)
17)
Q63RP 19)
4) 18)
8) 9) 10) 15)
20)
17)
Q64RP
113
No.
Name
Application ON (Green) : Normal operation (5V DC output, instantaneous power failure of 20ms or less) OFF : y AC power is input but the power supply module is faulty. 1) POWER LED (5V DC error, overload, internal circuit failure, blown fuse) y AC power is not input y Power failure (including instantaneous power failure of 20ms or more) ON (Green) : Normal operation (5V DC output, instantaneous power failure of 10ms or less) OFF : y DC power is input but the power supply module is faulty. 2) POWER LED (5V DC error, overload, internal circuit failure, blown fuse) y DC power is not input y Power failure (including instantaneous power failure of 10ms or more) ON (Green) : Normal operation (5V DC output, instantaneous power failure of 10ms or less) ON (Red)*1 : DC power is input but the Q63RP is faulty. (5V DC error, overload, overload, internal circuit 3) POWER LED failure) OFF : DC power not input, blown fuse, power failure (including instantaneous power failure of 10ms or more) ON (Green) : Normal operation (5V DC output, instantaneous power failure of 20ms or less) ON (Red)*1 : AC power is input but the Q64RP is faulty. (5V DC error, overload, overload, internal circuit 4) POWER LED failure) OFF : AC power not input, blown fuse, power failure (including instantaneous power failure of 20ms or more) y This terminal turns OFF (opens) when the AC power is not input, a stop error (including a reset) occurs in the CPU module, or the fuse is blown. 5) ERR terminals y This terminal turns OFF (opens) when a stop error occurs in any of the CPU modules in a multi CPU system. y This terminal is always OFF when the power supply module is mounted on the extension base unit. y This terminal turns OFF (opens) when the DC power is not input, a stop error (including a reset) occurs in the CPU module, or the fuse is blown. 6) ERR terminals y This terminal turns OFF (opens) when a stop error occurs in any of the CPU modules in a multi CPU system. y This terminal is always OFF when the power supply module is mounted on the extension base unit. *1: Immediately after power-on or immediately after power-off, the POWER LED is lit red instantaneously, however, this does not indicate module error.
114
No.
Name
7)
ERR terminals
8)
ERR terminals
9)
FG terminal
10) LG terminal 11) 12) 13) 14) 15)
Power input terminals Power input terminals Power input terminals Power input terminals Power input terminals
16) +24V, 24G terminals 17) Terminal screw 18) Terminal cover 19) Module fixing screw 20)
Module mounting lever
Application y This terminal turns ON when the system on the redundant power main base unit operates normally. y This terminal turns OFF (opens) when the Q63RP fails, the DC power is not input, a CPU module stop error (including a reset) occurs, or the fuse is blown. y This terminal turns OFF (opens) when a stop error occurs in any of the CPU modules in a multi CPU system. y This terminal turns ON when the Q63RP operates normally. y This terminal turns OFF (opens) when the Q63RP fails, the DC power is not input, or the fuse is blown. y This terminal turns ON when the system on the redundant power main base unit operates normally. y This terminal turns OFF (opens) when the Q64RP fails, the AC power is not input, a CPU module stop error (including a reset) occurs, or the fuse is blown. y This terminal turns OFF (opens) when a stop error occurs in any of the CPU modules in a multi CPU system. y This terminal turns ON when the Q64RP operates normally. y This terminal turns OFF (opens) when the Q64RP fails, the AC power is not input, or the fuse is blown. Ground terminal connected to the shield pattern of the printed circuit board. Grounding for the power supply filter. The potential of Q61PA1, Q61P-A2, Q61P, Q62P, Q64P, Q64PN, Q64RP and Q61SP terminal is 1/2 of the input voltage Used to connect a 100V AC power supply. Used to connect a 200V AC power supply. Used to connect a 100V AC to 200V AC power supply. Used to connect a 24V DC power supply. Used to connect a 100V AC/200V AC power supply. Used to supply 24V DC power to inside the output module (using external wiring). M3.5 7 Protective cover of the terminal block Used to fix the module to the base unit. M3 12 screw (userprepared) (Tightening torque: 0.36 to 0.48Nxm) Used to mount the module into the base unit.
115
POINT (1) The Q61P-A1 is dedicated for inputting a voltage of 100V AC. Do not input a voltage of 200V AC into it or trouble may occur on the Q61P-A1. Power module type Q61P-A1 Q61P-A2
Supply power voltage 100V AC 200V AC Power supply module Operates normally. causes trouble. Power supply module does not Operates normally. cause trouble. CPU module cannot be operated.
(2) Q64P and Q64RP automatically switches the input range 100V AC/200V AC. Therefore, it is not compatible with the intermediate voltage (133V AC to 169V AC). The CPU module may not work normally if the above intermediate voltage is applied. (3) Ensure that the earth terminals LG and FG are grounded. (4) 5V DC power supply cannot externally supply power, as it is an internal power supply. (5) Supply power to the redundant power supply modules in different systems (redundant power supply system).
116
(2) A1S61PN, A1S62PN, A1S63P 9)
9) MELSECA1S61PN
MELSECA1S62PN
1)
POWER
1)
POWER
MITSUBISHI
MITSUBISHI
8) INPUT 100-240VAC 105VA 50 / 60Hz
8) INPUT 100-240VAC 105VA 50 / 60Hz
OUTPUT 5VDC 5A
NC
OUTPUT 5VDC 3A 24VDC 0.6A
+24V
2)
NC
24G
3)
(FG)
3)
(FG)
4)
(LG)
4)
(LG)
INPUT
5)
INPUT
5)
100-240VAC
100-240VAC
A1S61PN
7)
A1S62PN
7)
A1S61PN
A1S62PN
9) MELSECA1S63P
1)
POWER
MITSUBISHI
8) INPUT DC15.6
31.2V
OUTPUT DC 5V 5A
NC NC
3)
(FG) NC NC
4)
(LG) +24V INPUT 24G
6) 7)
A1S63P No. Name 1) POWER LED 2)
+24V, 24G terminals
3)
FG terminals
4)
LG terminals
5) 6) 7) 8)
Power input terminals Power input terminals Terminal screw Terminal cover
9)
Module fixing screw
Application 5V DC power indicator LED Used to supply 24V DC power to inside of the output module (using external wiring). Ground terminal connected to the shield pattern of the printed circuit board. Grounding for the power supply filter. The potential of A1S61PN or A1S62PN terminal is 1/2 of the input voltage. Used to connect a 100V AC to 200V AC power supply. Used to connect a 24V DC power supply. Protective cover of the terminal block Protective cover of the terminal block Used to fix the module to the base unit. (M4 screw, tightening torque: 0.59 to 0.88Nxm)
POINT (1) Do not wire the terminal which is printed NC on the terminal block. (2) Be sure to ground the terminals LG and FG to the protective ground conductor. 117
5. Specifications and Connections of I/O Modules DANGER
z Completely turn off the externally supplied power used in the system when installing or placing wiring. Not completely turning off all power could result in electric shock or damage to the product. z When turning on the power supply or operating the module after installation or wiring work, be sure that the module's terminal covers are correctly attached. Not attaching the terminal cover could result in electric shock.
CAUTION
z Be sure to ground the FG terminals and LG terminals to the protective ground conductor. Not doing so could result in electric shock or erroneous operation. z When wiring in the PLC, be sure that it is done correctly by checking the product's rated voltage and the terminal layout. Connecting a power supply that is different from the rating or incorrectly wiring the product could result in fire or damage. z External connections shall be crimped or pressure welded with the specified tools, or correctly soldered. Imperfect connections could result in short circuit, fires, or erroneous operation. z Tighten the terminal screws with the specified torque. If the terminal screws are loose, it could result in short circuits, fire, or erroneous operation. Tightening the terminal screws too far may cause damages to the screws and/or the module, resulting in fallout, short circuits, or malfunction. z Be sure there are no foreign substances such as sawdust or wiring debris inside the module. Such debris could cause fires, damage, or erroneous operation. z The module has an ingress prevention label on its top to prevent foreign matter, such as wire offcuts, from entering the module during wiring. Do not peel this label during wiring. Before starting system operation, be sure to peel this label because of heat dissipation.
This chapter provides the specifications and connection diagrams of the Q series I/O modules.
118
5.1 Input Modules 5.1.1 Specifications of input modules Type Item Input form Number of input points Rated input voltage, frequency Rated input current
QX10
QX28
AC input 16 points 8 points 100 to120V AC (+10%/-15%) 100 to 240V AC (+10%/-15%) 50/60Hz ( 3Hz) 50/60Hz ( 3Hz) Approx. 17mA (200V AC, 60Hz), Approx. 8mA (100V AC, 60Hz) Approx. 14mA (200V AC, 50Hz), Approx. 7mA (100V AC, 50Hz) Approx. 8mA (100V AC, 60Hz), Approx. 7mA (100V AC, 50Hz) 80V AC or more/5mA or more (50Hz, 60Hz) 30V AC or less/1.7mA or less (50Hz, 60Hz)
ON voltage/ON current OFF voltage/OFF current Number of simultaneously 100% (110V AC) 100% (240V AC) input points 60% (132V AC) 87.5% (264V AC) (Simultaneous ON ratio) Response OFF to ON 15ms or less (100V AC, 60Hz) 10ms or less (100V AC, 60Hz) time ON to OFF 20ms or less (100V AC, 60Hz) Writing method for 16 points/common 8 points/common common (Common terminal: TB17) (Common terminal: TB17) Number of occupied I/O 16 points/common (Common terminal:TB17) points External connection 18-point terminal block (M3 x 6 screw) 5 V DC internal current 50mA (TYP. all points ON) consumption For all modules, the following is applied. Isolation method: Photocoupler isolation Input display: LED display
119
Type QX40 QX40-S1 Item Input form DC input (positive common type) Number of input points 16 points Rated input voltage 26V DC (+ 20%/-15%, ripple ratio within 5%) Rated input current Approx. 4mA Approx. 6mA ON voltage/ON current 19V or more/3mA or more 19V or more/4mA or more OFF voltage/OFF current 11V or less/1.7mA or less Number of simultaneous input points (Simultaneous 100% ON ratio) OFF to ON 1ms/5ms/10ms/20ms/70ms or less Response (CPU module parameter setting) *1 time ON to OFF Initial setting is 10ms. Writing method for 16 points/common (Common terminal:TB17) common Number of occupied I/O 16 points (I/O assignment is set as 16 points (I/O assignment is set as points 16-point input module) 16-point high-speed input module) External connection 18-point terminal block (M3 6 screw) 5V DC internal current 50mA (TYP. all points ON) 60mA (TYP. all points ON) consumption For all modules, the following is applied. Isolation method: Photocoupler isolation Input display: LED display *1: The response time of QX40-S1 is shown below. (Set with parameters of the CPU module. The initial setting is 0.2ms.) Setting value OFF ON TYP. MAX. ON OFF TYP. MAX
0.1 0.05ms 0.10ms 0.15ms 0.20ms
0.2 0.15ms 0.20ms 0.20ms 0.30ms
120
0.4 0.30ms 0.40ms 0.35ms 0.50ms
0.6 0.55ms 0.60ms 0.60ms 0.70ms
1 1.05ms 1.20ms 1.10ms 1.30ms
Type QX41 QX41-S1 Item Input form DC input (positive common type) Number of input points 32 points Rated input voltage 24V DC (+ 20%/-15%, ripple ratio within 5%) Rated input current Approx. 4mA Approx. 6mA ON voltage/ON current 19V or more/3mA or more OFF voltage/OFF current 11V or less/1.7mA or less 9.5V or less/1.5mA or less Number of simultaneous input points (Simultaneous 60% (20 points/common) ON ratio) 1ms/5ms/10ms/20ms/70ms or less OFF to ON Response (CPU module parameter setting) *1 time ON to OFF Initial setting is 10ms. Writing method for 32 points/common (Common terminal:B01, B02) common Number of occupied I/O 32 points (I/O assignment is set as 32 points (I/O assignment is set as points 32-point input module) 32-point high-speed input module) External connection 40-pin connector Applicable connector/ terminal block converter A6TBXY36, A6TBXY54, A6TBX70 unit 5V DC internal current 75mA (TYP. all points ON) consumption For all modules, the following is applied. Isolation method: Photocoupler isolation Input display: LED display *1: The response time of QX41-S1 is shown below. (Set with parameters of the CPU module. The initial setting is 0.2ms.) Setting value OFF ON TYP. MAX. ON OFF TYP. MAX.
0.1 0.05ms 0.12ms 0.15ms 0.20ms
0.2 0.15ms 0.20ms 0.20ms 0.30ms
121
0.4 0.30ms 0.40ms 0.35ms 0.50ms
0.6 0.55ms 0.60ms 0.60ms 0.70ms
1 1.05ms 1.20ms 1.10ms 1.30ms
Type QX42 QX42-S1 Item Input form DC input (positive common type) Number of input points 64 points Rated input voltage 24V DC (+ 20%/-15%, ripple ratio within 5%) Rated input current Approx. 4mA ON voltage/ON current 19V or more/3mA or more OFF voltage/OFF current 11V or less/1.7mA or less 9.5V or less/1.5mA or less Number of simultaneous input points (Simultaneous 50% (16 points/common) ON ratio) Response OFF to ON 1ms/5ms/10ms/20ms/70ms or less time ON to OFF (CPU module parameter setting) *1 Initial setting is 10ms. Writing method for 32 points/common common (Common terminal: 1B01, 1B02, 2B01, 2B02) Number of occupied I/O 64 points (I/O assignment is set as 64 points (I/O assignment is set as points 64-point input module) 64-point high-speed input module) External connection 40-pin connector 2 Applicable connector/ terminal block converter A6TBXY36, A6TBXY54, A6TBX70 unit 5V DC internal current 90mA (TYP. all points ON) consumption For all modules, the following is applied. Isolation method: Photocoupler isolation Input display: LED display *1: The response time of QX42-S1 is shown below. (Set with parameters of the CPU module. The initial setting is 0.2ms.) Setting value OFF ON TYP. MAX. ON OFF TYP. MAX.
0.1 0.05ms 0.12ms 0.15ms 0.20ms
0.2 0.15ms 0.20ms 0.20ms 0.30ms
122
0.4 0.30ms 0.40ms 0.35ms 0.50ms
0.6 0.55ms 0.60ms 0.60ms 0.70ms
1 1.05ms 1.20ms 1.10ms 1.30ms
Type Item Input form Number of input points Rated input voltage
QX50 DC input (Positive Common/Negative AC input Common Shared Type) DC input (Positive Common/Negative Common Shared Type)/ AC input 16 points 48V DC (+ 20%/-15%, ripple ratio 48V AC (+10%/-15%) 50/60Hz within 5%) ( 3Hz) (ripple ratio within 5%) Approx. 4mA 28V AC or more/2.5mA or more 10V AC or less/1.0mA or less
Rated input current ON voltage/ON current OFF voltage/OFF current Number of simultaneous input points 50% (8 points/common) (Simultaneous ON ratio) Response OFF to ON 5ms or less 15ms or less time*1 ON to OFF 20ms or less 20ms or less Writing method for 16 points/common (Common terminal: TB17) common Number of occupied I/O 16 points/common points (I/O assignment is set as 16-point input module) External connection 18-point terminal block (M3 6 screw) 5V DC internal current 50mA (TYP. all points ON) consumption Isolation method: Photocoupler isolation Input display: LED display *1: Response time cannot be changed. Parameter setting of the CPU module will be invalid.
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Type Item Input form Number of input points Rated input voltage
Rated input current ON voltage/ON current OFF voltage/OFF current Number of simultaneous input points (Simultaneous ON ratio) Response OFF to ON time ON to OFF
QX70
QX71
QX72
DC input (positive/negative common type) 16 points 32 points 64 points 5V DC 12V DC 5V DC 12V DC 5V DC 12V DC (-10%/ (-15%/ (-10%/ (-15%/ (-10%/ (-15%/ +20%, +20%, +20%, +20%, +20%, +20%, ripple ratio ripple ratio ripple ratio ripple ratio ripple ratio ripple ratio within 5%) within 5%) within 5%) within 5%) within 5%) within 5%) Approx. Approx. Approx. Approx. Approx. Approx. 1.2mA 3.3mA 1.2mA 3.3mA 1.2mA 3.3mA 3.5V or more/1mA or more 1V or less/0.1mA or less 100%
1ms/5ms/10ms/20ms/70ms or less (CPU module parameter setting) Initial setting is 10ms. 32 points/common 16 points/common 32 points/common Writing method for (Common terminal: (Common terminal: (Common terminal: common 1B01, 1B02, 2B01, TB17) B01, B02) 2B02) 16 points (I/O 32 points (I/O 64 points (I/O Number of occupied I/O assignment is set as assignment is set as assignment is set as points 16-point input module) 32-point input module) 64-point input module) 18-point terminal block External connection 40-pin connector 40-pin connector 2 (M3 6 screw) 5V DC internal current 55mA 70mA 85mA consumption (TYP. all points ON) (TYP. all points ON) (TYP. all points ON) For all modules, the following is applied. Isolation method: Photocoupler isolation Input display: LED display Type QX80 QX81 Item Input form DC input (negative common type) Number of input points 16 points 32 points Rated input voltage 24V DC (+ 20%/-15%, ripple ratio within 5%) Rated input current Approx. 4mA ON voltage/ON current 19V or more/3mA or more OFF voltage/OFF current 11V or less/1.7mA or less Number of simultaneous input points 100% 60% (20 points/common) (Simultaneous ON ratio) Response OFF to ON 1ms/5ms/10ms/20ms/70ms or less (CPU module parameter setting) time Initial setting is 10ms. ON to OFF Writing method for 16 points/common 32 points/common common (Common terminal: TB18) (Common terminal: 17,18, 36) Number of occupied I/O 16 points (I/O assignment is set as 32 points (I/O assignment is set as points 16-point input module) 32-point input module) 18-point terminal block External connection 37-pin D sub-connector (M3 6 screw) Applicable connector/ A6TBX36-E, A6TBX54-E, terminal block converter A6TBX70-E unit 5V DC internal current 50mA (TYP. all points ON) 75 (TYP. all points ON) consumption
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Type QX82 QX82-S1 Item Input form DC input (negative common type) Number of input points 64 points Rated input voltage 24V DC (+ 20%/-15%, ripple ratio within 5%) Rated input current Approx. 4mA ON voltage/ON current 19V or more/3mA or more OFF voltage/OFF current 11V or less/1.7mA or less 9.5V or less/1.5mA or less Number of simultaneous input points (Simultaneous 50% (16 points/common) ON ratio) Response OFF to ON 1ms/5ms/10ms/20ms/70ms or less time ON to OFF (CPU module parameter setting) *1 Initial setting is 10ms. Writing method for 32 points/common common (Common terminal: 1B01, 1B02, 2B01, 2B02) Number of occupied I/O 64 points (I/O assignment is set as 64 points (I/O assignment is set as points 64-point input module) 64-point high-speed input module) External connection 40-pin connector 2 5V DC internal current 90mA (TYP. all points ON) consumption For all modules, the following is applied. Isolation method: Photocoupler isolation Input display: LED display *1: The response time of QX82-S1 is shown below. (Set with parameters of the CPU module. The initial setting is 0.2ms.) Setting value OFF ON TYP. MAX. ON OFF TYP. MAX.
0.1 0.05ms 0.12ms 0.15ms 0.20ms
0.2 0.15ms 0.20ms 0.20ms 0.30ms
125
0.4 0.30ms 0.40ms 0.35ms 0.50ms
0.6 0.55ms 0.60ms 0.60ms 0.70ms
1 1.05ms 1.20ms 1.10ms 1.30ms
5.1.2 Input module connection diagram (1)
Type QX10
Rated input voltage 100 to 200V AC 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Empty 18 X01 X03 X05 X07 X09 X0B X0D X0F
DANGER
(3)
Type QX40 QX40-S1 QX70
(2)
X00 X02 X04 X06 X08 X0A X0C X0E COM
Type QX28
Rated input voltage 100 to 240V AC
Empty Empty Empty Empty Empty Empty Empty Empty Empty
z Do not touch the terminals during energization. Doing so can cause an electric shock or malfunction.
Rated input voltage
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
DANGER
(4)
24V DC
Type QX50
X00 X01 X02 X03 X05 X05 X06 X07 COM
z Do not touch the terminals during energization. Doing so can cause an electric shock or malfunction.
Rated input voltage 48VDC /48VAC
5/12V DC
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Empty 18 X01 X03 X05 X07 X09 X0B X0D X0F
X00 X02 X04 X06 X08 X0A X0C X0E COM
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Empty 18 X01 X03 X05 X07 X09 X0B X0D X0F
+ *1
+ -
DANGER *1: Positive and negative commons are both applicable to QX70.
X00 X02 X04 X06 X08 X0A X0C X0E COM +*1
z Do not touch the terminals during energization. Doing so can cause an electric shock or malfunction.
*1: Positive and negative commons are both applicable for DC input.
126
(5)
Type QX80
Rated input voltage 24V DC
Type QX41 QX41-S1 QX42 *1 QX42-S1 QX71 QX72 *1
(6)
X01 X03 X05 X07 X09 X0B X0D X0F COM
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
X00
X00 X02 X04 X06 X08 X0A X0C X0E
X01 X02 X03 X04 X05 X06
Empty
X07 X08 X09 X0A X0B X0C X0D X0E X0F
Rated input voltage 24V DC
5/12V DC
B20 A20 B19 A19 B18 A18 B17 A17 B16 A16 B15 A15 B14 A14 B13 A13 B12 A12 B11 A11 B10 A10 B9 A9 B8 A8 B7 A7 B6 A6 B5 A5
X10 X11 X12 X13 X14 X15 X16 X17 X18 X19 X1A X1B X1C X1D X1E X1F
Empty
B4 A4
Empty
Empty - + COM
B3 A3
Empty
B2 A2
Empty
B1 A1
Empty
*3
COM *2 + -
*1: For the QX42/QX42-S1/QX72, the above diagram shows the first half 32 points (F). The connections of the latter half 32 points (L) are the same as those of the first half 32 points (F). Regard X00 to X1F as X20 to X3F. *2: B1 and B2 are connected internally. *3: Negative and positive commons are both applicable to QX71 and QX72.
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(7)
Type QX81
Rated input voltage 24V DC
(8)
Type QX82 *1 QX82-S1 *1
Rated input voltage 24V DC
Module bottom X01 X03 X05 X07 X09 X0B X0D X0F X11 X13 X15 X17 X19 X1B X1D X1F COM Empty
20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
X00
X00
X01
X02
X02
X04
X03
X06
X04
X08
X05
X0A
X06
X0C
X07
X0E
X08
X10
X09
X12
X0A
X14
X0B
X16
X0C
X18
X0D
X1A
X0E
X1C
X0F
X1E COM - + COM Empty
B20 A20 B19 A19 B18 A18 B17 A17 B16 A16 B15 A15 B14 A14 B13 A13 B12 A12 B11 A11 B10 A10 B9 A9 B8 A8 B7 A7 B6 A6 B5 A5
X10 X11 X12 X13 X14 X15 X16 X17 X18 X19 X1A X1B X1C X1D X1E X1F
Empty
B4 A4
Empty
Empty + - COM
B3 A3
Empty
B2 A2
Empty
B1 A1
Empty
COM *2
Module top
* 17 , 18 and 36 are connected internally.
*1: The above diagram shows the first half 32 points (F). The connections of the latter half 32 points (L) are the same as those of the first half 32 points (F). Regard X00 to X1F as X20 to X3F. *2: B1 and B2 are connected internally.
128
5.2 Output Modules 5.2.1 Specifications of output modules Type Item Output form Number of output points Rated switching voltage, current Response time
OFF to ON ON to OFF
Surge suppressor Fuse Fuse blown display External power Voltage supply Current Writing method for common
QY10
Contact output 16 points 8 points 24V DC, 2A (resistance load)/ 24V DC, 2A (resistance load)/ point; 240V AC, 2A (COS = 1) point; 240V AC, 2A (COS = 1) /point; 8A/common /point; 8A/unit 10ms or less 12ms or less None None None 16 points/common (Common terminal: TB17) 16 points (I/O assignment is set as 16-point output module) None 18-point terminal block (M3 6 screw)
Number of occupied I/O points Protective function External connection 5V DC internal current 430mA (TYP. all points ON) consumption For QY10 and QY18A, the following is applied. Isolation method: Relay isolation Output display: LED display Type Item Output form Number of output points Rated load voltage Load voltage distortion rate Max. load voltage Max. load current OFF to ON Response time ON to OFF Surge suppressor Fuse Fuse blown display External power supply
Voltage Current
Writing method for common
QY18A
QY22
240mA (TYP. all points ON)
QY40P
Triac output
Transistor output (sink type) 16 points 100 to 240V AC 50/60Hz 5% 12/24V DC (+20%/-15%) Within 5% 264V AC 0.6A/point, 4.8A/common 0.1A/point, 1.6A/common 1ms + 0.5 cycles or less 1ms or less 1ms + 0.5 cycles or less 1ms or less (rated load, resistance load) (rated load, resistance load) CR absorber Zener diode None *1 None None 12/24V DC (+20%/-15%, ripple ratio within 5%) 10mA (at 24V DC, MAX all points ON) 16 points/common 16 points/common (Common terminal: TB17) (Common terminal: TB18) 16 points (I/O assignment is set as 16-point output module) None Provided 18-point terminal block (M3 screw 6)
Number of occupied I/O points Protective function External connection 5V DC internal current 250mA (MAX. all points ON) 65mA (TYP. all points ON) consumption For QY22 and QY40P, the following is applied. Isolation method: Photocoupler isolation Output display: LED display *1: It is advisable to install a fuse to each external terminal, in order to prevent external devices or modules from being burn out due to load-short.
129
Type Item Output form Number of output points Rated load voltage Max. load current Response OFF to ON time ON to OFF Surge suppressor Fuse Fuse blown display External Voltage power supply Current Writing method for common
QY41P
QY42P
Transistor output (sink type) 32 points 64 points 12/24V DC (+20%/-15%) 0.1A/point, 2A/common 1ms or less 1ms or less (rated load, resistance load) Zener diode None None 12/24V DC (+20%/-15%, ripple ratio within 5%) 20mA (at 24V DC) 10mA (at 24V DC)/common 32 points/common 32 points/common (Common terminal:1A01, 1A02, (Common terminal:A01, A02) 2A01, 2A02) 32 points (I/O assignment is set as 64 points (I/O assignment is set as 32-point output module) 64-point output module) Provided 40-pin connector 40-pin connector 2
Number of occupied I/O points Protective function External connection Applicable connector/ terminal block converter A6TBXY36, A6TBXY54 unit 5V DC internal current 105mA (TYP. all points ON) 150mA (TYP. all points ON) consumption For QY41P and QY42P, the following is applied. Isolation method: Photocoupler isolation Output display: LED display
130
Type Item Output form Number of output points Rated load voltage Max. load current OFF to ON Response time ON to OFF Surge suppressor Fuse Fuse blown display
QY50
QY68A
Transistor output (all points independent, sink/source type) 16 points 8 points 12/24V DC (+20%/-15%) 5/12/24V DC (+20%/-15%) 0.5A/point, 4A/common 2A/point, 8A/module 1ms or less 3ms or less 1ms or less 10ms or less (rated load, resistance load) (resistance load) Zener diode 6.7A (Not replaceable, blown fuse None capacity: 50A) Provided (LED display for fuse blown, signal output to CPU None module) 12/24V DC (+20%/-15%, ripple ratio within 5%) 20mA (at 24V DC) 16 points/common All points independent (Common terminal:TB18) Transistor output (sink type)
External Voltage power supply Current Writing method for common Number of occupied I/O 16 points (I/O assignment is set as 16-point output module) points Protective function None External connection 18-point terminal block (M3 screw 6) 5V DC internal current 80mA (TYP. all points ON) 110mA (TYP. all points ON) consumption For QY50 and QY68A, the following is applied. Isolation method: Photocoupler isolation Output display: LED display
131
Type Item Output form Number of output points Rated load voltage Max. load current Response OFF to ON time ON to OFF Surge suppressor Fuse Fuse blown display External power supply
Voltage Current
Writing method for common Number of occupied I/O points Protective function External connection
QY70
QY71
Transistor output (sink type) 16 points 32 points 5/12V DC (+25%/-10%) 5/12V DC (+25%/-10%) 16mA/point, 256mA/common 16mA/point, 512mA/common 0.5ms or less 0.5ms or less (resistance load) None 1.6A (Not replaceable, blown fuse capacity: 50A) Provided (LED display for fuse blown, signal output to CPU module) 5/12V DC 5/12V DC (+25%/-10%, ripple ratio within 5%) (+25%/-10%, ripple ratio within 5%) 90mA 170mA (at 24V DC, MAX all points ON) (at 24V DC) 16 points/common 32 points/common (Common terminal: TB18) (Common terminal: A01, A02) 16 points (I/O assignment is set as 32 points (I/O assignment is set as 16-point output module) 32-point output module) None 18-point terminal block 40-pin connector (M3 6 screw)
5V DC internal current 95mA (TYP. all points ON) consumption For QY70 and QY71, the following is applied. Isolation method: Photocoupler isolation Output display: LED display
132
150mA (TYP. all points ON)
Type Item Output form Number of output points Rated load voltage Max. load current Response OFF to ON time ON to OFF Surge suppressor Fuse Fuse blown display External Voltage power supply Current Writing method for common Number of occupied I/O points Protective function External connection
QY80
QY81P
Transistor output (source type) 16 points 32 points 12/24V DC (+20%/-15%) 0.5A/point, 4A/common 0.1A/point, 2A/common 1ms or less 1ms or less (resistance load, resistance load) Zenor diode 6.7A (Not replaceable, blown fuse None capacity: 50A) Provided (LED display for fuse blown, signal output to CPU None module) 12/24V DC (+20%/-15%, ripple ratio within 5%) 20mA (at 24V DC) 40mA (at 24V DC) 16 points/common 32 points/common (Common terminal: TB17) (Common terminal: 17,18, 36) 16 points (I/O assignment is set as 32 points (I/O assignment is set as 16-point output module) 32-point output module) None Provided 18-point terminal block 37-pin D sub-connector (M3 6 screw)
Applicable connector/ terminal block converter unit 5V DC internal current 80mA (TYP. all points ON) consumption For QY80 and QY81P, the following is applied. Isolation method: Photocoupler isolation Output display: LED display
133
A6TBY36-E, A6TBY54-E 95mA (TYP. all points ON)
5.2.2 Output module connection diagram (1)
Type QY10 L L L L L L L L
Rated load voltage 24V DC/240V AC 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Empty 18 Y01 Y03 Y05 Y07 Y09 Y0B Y0D Y0F
Y00 Y02 Y04 Y06 Y08 Y0A Y0C Y0E COM
(2) L L L L L L L L
or 100 to 240VAC + or 24VDC or + -
(3)
Type QY22
L L L L
or 100 to 240VAC + or 24VDC or + -
L L L L
Rated load voltage 100-240V AC Y01 Y03 Y05 Y07 Y09 Y0B Y0D Y0F
DANGER
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
L L L L L L L L
-
z Do not touch the terminals during energization. Doing so can cause an electric shock or malfunction.
Y00 Y02 Y04 Y06 Y08 Y0A Y0C Y0E COM
Y00 Y01 Y02 Y03 Y04 Y05 Y06 Y07
* The following diagram shows the external load power supply.
-
DANGER
Rated load voltage 24V DC/240V AC
Y00 1 2 Y01 3 External load 4 power supply Y02 5 External load 6 power supply Y03 7 External load 8 power supply Y04 9 External load 10 power supply Y05 11 External load 12 power supply Y06 13 External load 14 power supply Y07 15 External load 16 power supply 17 Empty Empty 18 External load power supply
External load power supply
* The following diagram shows the external load power supply.
Type QY18A
DANGER
(4)
Type QY40P L L L L L L L L
L L L L L L L L
z Do not touch the terminals during energization. Doing so can cause an electric shock or malfunction.
134
z Do not touch the terminals during energization. Doing so can cause an electric shock or malfunction.
Rated load voltage 12/24V DC Y01 Y03 Y05 Y07 Y09 Y0B Y0D Y0F COM
Y00 1 2 Y02 3 4 Y04 5 6 Y06 7 8 Y08 9 10 Y0A 11 12 Y0C 13 14 Y0E 15 16 12/24VDC 17 18
L L L L L L L L
(5)
Type QY50 L L L L L L L L
(7)
Type QY70 L L L L L L L L
Rated load voltage 12/24V DC Y01 Y03 Y05 Y07 Y09 Y0B Y0D Y0F COM
Y00 1 2 Y02 3 4 Y04 5 6 Y06 7 8 Y08 9 10 Y0A 11 12 Y0C 13 14 Y0E 15 16 12/24VDC 17 18
(6) L L L L L L L L
Rated load voltage 5/12V DC Y01 Y03 Y05 Y07 Y09 Y0B Y0D Y0F COM
Y00 1 2 Y02 3 4 Y04 5 6 Y06 7 8 Y08 9 10 Y0A 11 12 Y0C 13 14 Y0E 15 16 5/12VDC 17 18
Type QY68A
Y00 1 2 Y01 3 4 Y02 5 6 Y03 7 8 Y04 9 10 Y05 11 12 Y06 13 14 Y07 15 16 17 Empty Empty 18 Y00 Y01 Y02 Y03 Y04 Y05 Y06 Y07
L L L L
(8) L L L L L L L L
Type QY80 L L L L L L L L
135
Rated load voltage 5/12/24V DC L L L L
Sink
Source
Rated load voltage 12/24V DC Y01 Y03 Y05 Y07 Y09 Y0B Y0D Y0F 0V
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Y00 Y02 Y04 Y06 Y08 Y0A Y0C Y0E COM
L L L L L L L L
Type (9) QY41P QY42P L L L L L L L L L L L L L L L L
Rated load voltage
Y00 Y01 Y02 Y03 Y04 Y05 Y06 Y07 Y08 Y09 Y0A Y0B Y0C Y0D Y0E Y0F
12/24V DC
B20 A20 B19 A19 B18 A18 B17 A17 B16 A16 B15 A15 B14 A14 B13 A13 B12 A12 B11 A11 B10 A10 B9 A9 B8 A8 B7 A7 B6 A6 B5 A5
Y10 Y11 Y12 Y13 Y14 Y15 Y16 Y17 Y18 Y19 Y1A Y1B Y1C Y1D Y1E Y1F
Empty
B4 A4
Empty
Empty 12/24VDC
B3 A3
12/24VDC
(10)
B2 A2 B1 A1
Type QY71
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
L
Y00 Y01 Y02 Y03 Y04 Y05 Y06 Y07 Y08 Y09 Y0A Y0B Y0C Y0D Y0E Y0F
Rated load voltage 5/12V DC
B20 A20 B19 A19 B18 A18 B17 A17 B16 A16 B15 A15 B14 A14 B13 A13 B12 A12 B11 A11 B10 A10 B9 A9 B8 A8 B7 A7 B6 A6 B5 A5
Y10 Y11 Y12 Y13 Y14 Y15 Y16 Y17 Y18 Y19 Y1A Y1B Y1C Y1D Y1E Y1F
L L L L L L L L L L L L L L L L
Empty
B4 A4
Empty
Empty COM - +
Empty 5/12VDC
B3 A3
Empty COM - +
COM
5/12VDC
B2 A2 B1 A1
COM
* For QY42P, the above diagram shows the first half * B1 and B2 , and A1 and A2 are internally connected. 32 points (F). The connections of the latter half 32 points (L) are the same as those of the first half 32 points (F). Regard Y00 to Y1F as Y20 to Y3F. * B1 and B2 , and A1 and A2 are internally connected.
136
(11)
Type Rated load voltage QY81P 12/24V DC Module bottom L L L L L L L L L L L L L L L L
Y01 Y03 Y05 Y07 Y09 Y0B Y0D Y0F Y11 Y13 Y15 Y17 Y19 Y1B Y1D Y1F COM 0V
20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Y00 Y02 Y04 Y06 Y08 Y0A Y0C Y0E Y10 Y12 Y14 Y16 Y18 Y1A Y1C
L L L L L L L L L L L L L L L
Y1E
L COM + COM 0V
Module top
* 17 , 18 and 36 , and 19 and 37 are internally connected.
137
5.3 Input/output Composite Module 5.3.1 QH42P type input/output composite module (1) Specifications (a) Input section specifications Type Item Number of input points Isolation method Rated input voltage Rated input current ON voltage/ON current OFF voltage/OFF current Number of simultaneously input points (Simultaneous ON ratio) OFF to ON Response time ON to OFF Writing method for common Number of occupied I/O points Operation display
DC Input (positive common type) 32 points Photocoupler isolation 24V DC (+20%/-15%, ripple ratio within 5%) Approx. 4mA 19V DC or more/3mA or more 11V DC or less/1.7mA or less 100% (50 ) 75% (55 ) 1ms/5ms/10ms/20ms/70ms or less (CPU module parameter setting) *1 Initial setting is 10ms. 32 points/common (Common terminal: 1B01, 1B02) 32 points (I/O assignment is set as 32-point I/O composite module.) 32-point changeover indication with ON indication (LED) switch 40-pin connector
External wire connection method Applicable connector/ A6TBXY36, A6TBXY54, A6TBX70 terminal block converter unit 5V DC internal current consumption 130mA (TYP. all points ON) *1: The response time of the input section can be changed using the following GX Developer. CPU module GX Developer Q00JCPU, Q00CPU, Q01CPU Version 7 or later Q02 (H) CPU, Q06HCPU, Q12HCPU, Q25HCPU Version 5 or later Q12PHCPU, Q25PHCPU Version 7.10L or later Q12PRHCPU, Q25PRHCPU Version 8.17T or later Notice that the set response time of the input section becomes valid when using the CPU module with the first 5 digits of the serial number, “01112” or later. (To check the serial number, see Section 1.2.)
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(b) Output section specifications Type Item Number of output points Isolation method Rated load voltage Max. load current OFF to ON Response Time ON to OFF Surge suppressor Fuse Fuse blown display Voltage External power supply Current Writing method for common Protective function
Transistor output (sink type) 32 points Photocoupler isolation 12/24V DC (+20%/-15%) 0.1A/point, 2A/common 1ms or less 1ms or less (rated load, resistance load) Zenor diode None None 12/24V DC (+20%/-15%, ripple ratio within 5%) 15mA (at 24V DC)/common (MAX. all points ON) 32 points/common (Common terminal: 2A01, 2A02)) Provided
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(2) Connection diagram Type QH42P (input section) X00 X01 X02 X03 X04 X05 X06 X07 X08 X09 X0A X0B X0C X0D X0E X0F
+
Rated load voltage 24V DC
B20 A20 B19 A19 B18 A18 B17 A17 B16 A16 B15 A15 B14 A14 B13 A13 B12 A12 B11 A11 B10 A10 B9
A9
B8
A8
B7
A7
B6
A6
X10
L
X11
L
X12
L
X13
L
X14
L
X15
L
X16
L
X17
L
X18
L
X19
L
X1A
L
X1B
L
X1C
L
X1D
L
X1E
L
X1F
L
Y00 Y01 Y02 Y03 Y04 Y05 Y06 Y07 Y08 Y09 Y0A Y0B Y0C Y0D Y0E Y0F
Rated load voltage 12/24V DC
B20 A20 B19 A19 B18 A18 B17 A17 B16 A16 B15 A15 B14 A14 B13 A13 B12 A12 B11 A11 B10 A10 B9 A9 B8 A8 B7 A7 B6 A6 B5 A5
Y10 Y11 Y12 Y13 Y14 Y15 Y16 Y17 Y18 Y19 Y1A Y1B Y1C Y1D Y1E Y1F
L L L L L L L L L L L L L L L L
B5
A5
Empty
B4
A4
Empty
Empty
B4 A4
Empty
Empty - COM
B3
A3
Empty
B3 A3
B2
A2
Empty
Empty 12/24VDC
Empty COM - +
COM
B1
A1
12/24VDC
Empty
* B1 and B2 , and A1 and A2 are connected internally.
Type QH42P (output section)
B2 A2 B1 A1
COM
* B1 and B2 , and A1 and A2 are connected internally.
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5.3.2 QX41Y41P type input/output composite module (1) Specifications (a) Input section specifications Type DC input (positive common type) Specification Number of input points 32 points Isolation method Photo coupler isolation Rated input voltage 20.4 to 28.8V DC (-15%/+20%, ripple ratio within 5%) Rated input current Approx. 4mA ON voltage/ON current 19V DC or more/3mA or more OFF voltage/OFF current 11V DC or less/1.7mA or less Number of simultaneously input 100%(50 ) points (Simultaneous ON ratio) 75%(55 ) 1ms/5ms/10ms/20ms/70ms or less OFF to ON Response time (CPU module parameter setting) ON to OFF *1 Initial setting is 10ms Writing method for common 32 points/common (Common terminal: TB09) 64 points (The I/O assignment is set as the 64-point Number of occupied I/O points input/output composite module) 32-point changeover indication with ON indication Operation display (LED) switch Applicable connector / terminal A6TBXY36, A6TBXY54, A6TBX70 block converter unit 5V DC internal current consumption 130mA (TYP. all points ON) *1: The response time of the input section can be changed with the following GX Developer. CPU Module GX Developer Q00JCPU, Q00CPU, Q01CPU Version 7 or later Q02 (H) CPU, Q06HCPU, Q12HCPU, Q25HCPU Version 5 or later Q12PHCPU, Q25PHCPU Version 7.10L or later Q12PRHCPU, Q25PRHCPU Version 8.17T or later Notice that the set response time of the input section becomes valid when using the CPU module with the first 5 digits of the serial number, “01112” or later. (To check the serial number, see Section 1.2.)
(b) Output section specifications Type Specification Number of output points Isolation method Rated load voltage Max. load current OFF to ON Response time ON to OFF Surge suppressor Fuse Fuse blow display External power Voltage supply Current Writing method for common Protective function
Transistor output (sink type) 32 points Photo coupler isolation 12/24V DC (-15%/+20%) 0.1A/point, 2A/common 1ms or less 1ms or less (rated load, resistance load) Zener diode None None 12/24V DC (+20%/-15%) (ripple ratio within 5%) 15mA (at 24V DC) 32 points/common (Common terminal: 2A01, 2A02) Provided 141
(2) Connection diagram Type QX41Y41P (input section) X00 X01 X02 X03 X04 X05 X06 X07 X08 X09 X0A X0B X0C X0D X0E X0F
+
Rated load voltage 24V DC
B20 A20 B19 A19 B18 A18 B17 A17 B16 A16 B15 A15 B14 A14 B13 A13 B12 A12 B11 A11 B10 A10 B9
A9
B8
A8
B7
A7
B6
A6
X10
L
X11
L
X12
L
X13
L
X14
L
X15
L
X16
L
X17
L
X18
L
X19
L
X1A
L
X1B
L
X1C
L
X1D
L
X1E
L
X1F
B5
A5
Empty
B4
A4
Empty
Empty - COM
B3
A3
Empty
B2
A2
Empty
B1
A1
Empty
COM
Type QX41Y41P (output section)
L
Y20 Y21 Y22 Y23 Y24 Y25 Y26 Y27 Y28 Y29 Y2A Y2B Y2C Y2D Y2E Y2F
Rated load voltage 12/24V DC
B20 A20 B19 A19 B18 A18 B17 A17 B16 A16 B15 A15 B14 A14 B13 A13 B12 A12 B11 A11 B10 A10 B9
A9
B8
A8
B7
A7
B6
A6
Y30 Y31 Y32 Y33 Y34 Y35 Y36 Y37 Y38 Y39 Y3A Y3B Y3C Y3D Y3E Y3F
B5
A5
Empty
B4
A4
Empty
Empty
B3
A3
Empty
B2
A2
B1
A1
12/24V DC 12/24V DC
L L L L L L L L L L L L L L L L
COM COM
* B1 and B2 , and A1 and A2 are connected * B1 and B2 , and A1 and A2 are connected internally.
internally.
142
5.3.3 QX48Y57 type input/output composite module (1) Specifications (a) Input section specifications Type DC input (positive common type) Specification Number of input points 8 points Isolation method Photo coupler isolation Rated input voltage 24V DC (-15%/+20%, ripple ratio within 5%) Rated input current Approx. 4mA ON voltage/ON current 19V DC or more/3mA or more OFF voltage/OFF current 11V DC or less/1.7mA or less Number of simultaneously input 100% points (Simultaneous ON ratio) 1ms/5ms/10ms/20ms/70ms or less OFF ON Response time (CPU module parameter setting) ON OFF *1 Initial setting is 10ms Writing method for common 8 points/common (Common terminal: TB09) Number of occupied input/output 16 points (The I/O assignment is set as the 16-point points input/output composite module) Operation indication ON indication (LED) External wire connection method 18-point terminal block (M3 6 screw) 5V DC internal current consumption 80mA (TYP. all points ON) *1: The response time of the input section can be changed with the following GX Developer. CPU Module GX Developer Q00JCPU, Q00CPU, Q01CPU Version 7 or later Q02 (H) CPU, Q06HCPU, Q12HCPU, Q25HCPU Version 5 or later Q12PHCPU, Q25PHCPU Version 7.10L or later Q12PRHCPU, Q25PRHCPU Version 8.17T or later Notice that the set response time of the input section becomes valid when using the CPU module with the first 5 digits of the serial number, “01112” or later. (To check the serial number, see Section 1.2.)
(b) Output section specifications Type Specification Number of output points Isolation method Rated load voltage Max. load current OFF ON Response time ON OFF Surge suppressor Fuse Fuse blow indication External supply Voltage power Current Writing method for common Protective function
Transistor output (sink type) 7 points Photo coupler isolation 12/24V DC (-15%/+20%) 0.5A/point, 2A/common 0.1ms or less 1ms or less (rated load, resistance load) Zener diode 4A (not replaceable) (Fuse blowing capacity: 50A) Provided (When the fuse blows, it is indicated with the LED and a signal is output to the CPU module.) 12/24V DC (+20%/-15%) (ripple ratio within 5%) 10mA (at 24V DC) 7 points/common (Common terminal: 1B18) None
143
(2) Connection diagram Rated input voltage 24V DC
Rated load voltage 12/24V DC
L L L L
+
X01 2 1 X03 4 3 X05 6 5 X07 8 7 Y08 10 9 Y0A 12 11 Y0C 14 13 Y0E 16 15 - COM 18 17
144
X00 X02 X04 X06 COM Y09 Y0B Y0D
+
L L L
5.4 Interrupt Module 5.4.1 QI60 type interrupt module Type
QI60
Item Input form Number of input points Rated input voltage Rated input current ON voltage/ON current OFF voltage/OFF current Number of simultaneously input points (Simultaneous ON ratio) OFF to ON Response Time ON to OFF Writing method for common
DC input (positive common type) 16 points 24V DC (+20%/-15%, ripple ratio within 5%) Approx. 6mA 19V DC or more/4.0mA or more 11V DC or less/1.7mA or less 100% *2
Number of occupied I/O points External wire connection method 5V DC internal current consumption For QI60, the following is applied. Isolation method: Photocoupler isolation Iutput display: LED display
16 points/common (Common terminal: TB17) 16 points (I/O assignment is set as 16-point I/O composite module.) 18-point terminal block (M3 6 screw) 60mA (TYP. all points ON)
*1: The response time of QI60 can be changed according to the following. When using other products, the response time will not changed. (Fixed at 0.2ms)
CPU Module GX Developer Q00JCPU, Q00CPU, Q01CPU Product with first 5 digits of serial Q02HCPU, Q06HCPU, Q12HCPU, Q25HCPU Version 6 or later number, “02092” Q12PHCPU, Q25PHCPU Q12PRHCPU, Q25PRHCPU Version 8.17T or later or later. *2 The response time of QI60 is shown below. 0.2ms.) Setting value 0.1 TYP. 0.05ms OFF ON MAX. 0.12ms TYP. 0.15ms ON OFF MAX. 0.20ms
Type QI60
(Set with CPU module parameters. Initial setting is 0.2 0.15ms 0.20ms 0.20ms 0.30ms
0.4 0.30ms 0.40ms 0.35ms 0.50ms
Rated load voltage 24V DC 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Empty 18 X01 X03 X05 X07 X09 X0B X0D X0F
145
X00 X02 X04 X06 X08 X0A X0C X0E COM
+ -
0.6 0.55ms 0.60ms 0.60ms 0.70ms
1 1.05ms 1.20ms 1.10ms 1.30ms
5.5 Wiring of I/O Equipment (1) The wires used for connection to the terminal block should be 0.3 to 0.75mm2 in core and 2.8mm (0.11 inch) max. in outside diameter. (2) Insulation-sleeved crimping terminals cannot be used with the terminal block. It is recommended to cover the wire connections of the crimping terminals with mark or insulation tubes. (3) Run the input and output lines away from each other. (4) When the wiring cannot be run away from the main circuit and power lines, use a batch-shielded cable and ground it on the PLC side. In some cases, ground it in the opposite side. PLC
Shielded cable
Input Output
Shield
RA
DC
(5) Where wiring runs through piping, ground the piping without fail. (6) Run the 24V DC input line away from the 100V AC and 200V AC lines. (7) Wiring of 200m (686.67 ft.) or longer distance will give rise to leakage currents due to the line capacity, resulting in a fault. Refer to the troubleshooting chapter of the I/O Module Type Building Block User’s Manual. (8) As a countermeasure against the power surge due to lightning, separate the AC wiring and DC wiring and connect a surge absorber for lightning as shown in (7) of item 4.3. Failure to do so increases the risk of I/O device failure due to lightning.
146
6. Error Codes If a fault occurs when the CPU module is switched from STOP to RUN or during running (while the PLC system is ON), the CPU module will output the error (LED indication) by the self-diagnosis function and store the error information in the special relay (SM) and special register (SD). REMARK For the error code (4000H to 4FFFH) of the errors occurred on GX Developer, intelligent function module or network system at request for general data processing, refer to QCPU User's Manual (Hardware Design, Maintenance and Inspection). 6.1 How to Read the Error Code If an error occurs, read the error code, error message and so on using the following GX Developer. CPU Module Q00JCPU, Q00CPU, Q01CPU Q02 (H) CPU, Q06HCPU, Q12HCPU, Q25HCPU Q12PHCPU, Q25PHCPU Q12PRHCPU, Q25PRHCPU Q02UCPU, Q03UDCPU, Q04UDHCPU, Q06UDHCPU
GX Developer Version 7 or later Version 5 or later Version 7.10L or later Version 8.17T or later Version 8.48A or later
Use the following procedure to read the error code with GX Developer. (1) Start GX Developer. (2) Connect the PLC and peripheral device. (3) On GX Developer, choose the [Online]-[Transfer setup] menu and specify the port and the CPU module from which the error code will be read. (4) Choose [Diagnostics]-[PLC diagnostics] menu. (5) Clicking the Current error button in the PLC diagnostics dialog box shows the error code and error message. (6) Choose the [Help]-[PLC error] menu and confirm the definition of the corresponding error code. For details of how to operate GX Developer, refer to the operating manual of your GX Developer.
147
7. Transportation Precautions When transporting lithium batteries, make sure to treat them based on the transport regulations. 7.1 Controlled Models The batteries for the MELSEC-Q series CPU module (including memory cards) are classified as follows: Product name Battery
Q8BAT
Battery
Q8BAT-SET
Battery Battery Battery SRAM card battery
Q7BAT Q7BAT-SET Q6BAT Q2MEM-BAT Q3MEM-BAT Q2MEM-1MBS Q2MEM-2MBS Q3MEM-4MBS Q3MEM-8MBS
IC memory card
Model
Product supply status
Classification for transportation
Lithium battery (assembled battery) Lithium battery (assembled battery) Dangerous + Q8BAT connection cable goods Lithium battery Lithium battery with holder Lithium battery Lithium coin battery
Packed with lithium coin battery (Q2MEM-BAT) Packed with lithium coin battery (Q3MEM-BAT) Packed with lithium coin battery Q3MEM-4MBS-SET (Q3MEM-BAT) Q3MEM-8MBS-SET + Memory card protective cover
Non-dangerous goods
7.2 Transport Guidelines Comply with IATA Dangerous Goods Regulations, IMDG code and the local transport regulations when transporting products after unpacking or repacking, while Mitsubishi ships products with packages to comply with the transport regulations. Also, contact the transporters.
148
Warranty Mitsubishi will not be held liable for damage caused by factors found not to be the cause of Mitsubishi; machine damage or lost profits caused by faults in the Mitsubishi products; damage, secondary damage, accident compensation caused by special factors unpredictable by Mitsubishi; damages to products other than Mitsubishi products; and to other duties. For safe use y This product has been manufactured as a general-purpose part for general industries, and has not been designed or manufactured to be incorporated in a device or system used in purposes related to human life. y Before using the product for special purposes such as nuclear power, electric power, aerospace, medicine or passenger movement vehicles, consult with Mitsubishi. y This product has been manufactured under strict quality control. However, when installing the product where major accidents or losses could occur if the product fails, install appropriate backup or failsafe functions in the system. Country/Region Sales office/Tel Country/Region Sales office/Tel U.S.A Mitsubishi Electric Automation Inc. Hong Kong Mitsubishi Electric Automation (Hong Kong) Ltd. 500 Corporate Woods Parkway Vernon 10th Floor, Manulife Tower, 169 Electric Hills, IL 60061, U.S.A. Road, North Point, Hong Kong Tel : +1-847-478-2100 Tel : +852-2887-8870 Brazil MELCO-TEC Rep. Com.e Assessoria China Mitsubishi Electric Automation Tecnica Ltda. (Shanghai) Ltd. Rua Correia Dias, 184, 4/F Zhi Fu Plazz, No.80 Xin Chang Road, Edificio Paraiso Trade Center-8 andar Shanghai 200003, China Paraiso, Sao Paulo, SP Brazil Tel : +86-21-6120-0808 Tel : +55-11-5908-8331 Taiwan Setsuyo Enterprise Co., Ltd. Germany Mitsubishi Electric Europe B.V. German 6F No.105 Wu-Kung 3rd.Rd, Wu-Ku Branch Hsiang, Taipei Hsine, Taiwan Gothaer Strasse 8 D-40880 Ratingen, Tel : +886-2-2299-2499 GERMANY Korea Mitsubishi Electric Automation Korea Co., Ltd. Tel : +49-2102-486-0 1480-6, Gayang-dong, Gangseo-ku U.K Mitsubishi Electric Europe B.V. UK Seoul 157-200, Korea Branch Tel : +82-2-3660-9552 Travellers Lane, Hatfield, Hertfordshire., Singapore Mitsubishi Electric Asia Pte, Ltd. AL10 8XB, U.K. 307 Alexandra Road #05-01/02, Tel : +44-1707-276100 Mitsubishi Electric Building, Italy Mitsubishi Electric Europe B.V. Italian Singapore 159943 Branch Tel : +65-6470-2460 Centro Dir. Colleoni, Pal. Perseo-Ingr.2 Thailand Mitsubishi Electric Automation (Thailand) Via Paracelso 12, I-20041 Agrate Brianza., Co., Ltd. Milano, Italy Bang-Chan Industrial Estate No.111 Tel : +39-039-60531 Moo 4, Serithai Rd, T.Kannayao, Spain Mitsubishi Electric Europe B.V. Spanish A.Kannayao, Bangkok 10230 Thailand Branch Tel : +66-2-517-1326 Indonesia P.T. Autoteknindo Sumber Makmur Carretera de Rubi 76-80, Muara Karang Selatan, Block A/Utara E-08190 Sant Cugat del Valles, No.1 Kav. No.11 Kawasan Industri Barcelona, Spain Pergudangan Jakarta - Utara 14440, Tel : +34-93-565-3131 P.O.Box 5045 Jakarta, 11050 Indonesia France Mitsubishi Electric Europe B.V. French Tel : +62-21-6630833 Branch India Messung Systems Pvt, Ltd. 25, Boulevard des Bouvets, F-92741 Electronic Sadan NO:III Unit No15, Nanterre Cedex, France M.I.D.C Bhosari, Pune-411026, India TEL: +33-1-5568-5568 Tel : +91-20-2712-3130 South Africa Circuit Breaker Industries Ltd. Australia Mitsubishi Electric Australia Pty. Ltd. Private Bag 2016, ZA-1600 Isando, 348 Victoria Road, Rydalmere, South Africa N.S.W 2116, Australia Tel : +27-11-928-2000 Tel : +61-2-9684-7777
HEAD OFFICE : TOKYO BUILDING, 2-7-3 MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN NAGOYA WORKS : 1-14, YADA-MINAMI 5-CHOME, HIGASHI-KU, NAGOYA, JAPAN
When exported from Japan, this manual does not require application to the Ministry of Economy, Trade and Industry for service transaction permission. Specifications subject to change without notice. Printed in Japan on recycled paper.
