Transcript
Fixing Technology Product Catalogue
Gas Technology Systems Page 3
Powder Actuated Systems Page 40
Gas Technology Systems Ramset™ Gas Technology tools employ the latest technology to fasten to concrete, steel and other common building materials. These revolutionary gas technology systems are extremely fast, cost effective and include automatic power adjustment for greater ease of use. Ramset™ Gas Technology tools are used by many professional contractors in Australia and around the world including ceiling and partitioning contractors, insulation installers, electrical contractors, plumbing contractors, pest control installers and formwork contractors. Tools in this range include: • TrakMaster™ 800 • TrakFast™ • InsulFast™ GT3 • CableMaster™ 800
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Gas Technology Systems
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Contents
Gas Technology Systems
Fastening Principles
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InsulFast™ GT3 8 11 InsulFast™ GT3 Consumables
CableMaster™ 800 12 CableMaster™ Consumables 14
• Consumable Selection Guide • ClipElec™ • DataLec™ Clip • CTClip™ • EClip • Threaded Rod Hanger • FP FireFix™ Clips • CableHorn™ • Half Saddles & Adaptors • Strap & Plate Washer • Catenary Wire Bracket
TrakFast™ 800 28 TrakMaster™ & TrakFast™ 800 Consumables 30
TrakFast™ (TF1200) 32 TrakFast™ (TF1200) Consumables 34
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Fastening Principles Gas Technology Systems
Gas Technology - How it works
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With its own internal combustion engine, Ramset™ Gas Technology fastens cable management, wiring accessories and partitioning track much faster than any other system!
1. Spark Plug
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2. Fan Motor
Fastening Principles
3. Fuel Port At the heart of Ramset™ Gas Technology is the patented linear internal combustion engine. With its steel piston rings and precision-machined combustion chamber, Ramset™ Gas Technology drives fasteners all day long, week after week, year after year.
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4. Combustion Chamber 5. Piston Assembly 6. Cylinder
How to select a Ramset™ Drive Pin to directly fasten an object to CONCRETE Fixing to concrete As the fixing enters the concrete, extreme pressure and heat are created. This creates a bond that provides high loading strength in concrete.
M
Edge distance Do not fix closer than 75mm from the edge of concrete. If the concrete cracks, the fixing may not hold. Recommended minimum fixing spacing Setting fixings too close together can cause the concrete to crack. The recommended minimum distance between fixings is 50mm. Never attempt a fixing application too close to another fixing as this could affect the previously inserted fixing’s embedment. Concrete thickness It is important that the concrete be at least three times as thick as the fixing penetration. If the concrete is too thin, the compressive forces forming at the fixing’s point can cause the free face of the concrete to break away. This creates a dangerous condition from flying concrete and / or the fixing and also results in a reduction of fastener holding power.
Minimum Shank Length Thickness + of material (M)
15mm
How to select a Ramset™ Drive Pin to directly fasten an object to STEEL Fixing to steel The resilience of steel provides a clamping effect to the fixing. This combined with the tremendous heat that is created, provides a welding and clamping effect to give maximum holding power. Edge distance The recommended edge distance for a fixing to the edge of steel is 13mm. Never fire the tool within 13mm of the edge of a steel base material because the steel may bend or break off, allowing the fixing to ricochet.
M T
Recommended minimum fastener spacing The recommended minimum distance between fixings is 25mm. Never attempt a fixing application too close to another fixing as this could affect the previously installed fixing’s embedment. Steel thickness Do not fasten into steel base material thinner than the fastener shank diameter. Holding power may be reduced and the fastener may be overdriven. As a guide when: Fixing into steel - min. steel thickness = 3mm (Less with specialist pins contact Ramset™ for further details)
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Minimum Shank Length Thickness + of material (M)
Steel Thickness (T)
+
5mm point allowance
Fastening Principles Gas Technology Systems
Adjusting Fastener Penetration – TrakFast™ 800 and CableMaster™ 800 Only
Penetration is adjusted by using the Depth of Drive switch located at the front of the tool. The below image, shows the tool set to minimum overdrive setting. (This is indicated by the switch located next to the image of a fastener sitting proud of the fixture.) This is the recommended setting when fixing plastic clips.
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Even though Ramset™ Gas Technology tools automatically adjust their power, certain applications may require the fastener to penetrate deeper into the base material or penetrate less.
Fastening Principles
All Ramset™ Gas Technology tools automatically adjust their power to suit the supporting material. These gas technology tools can adjust their power up to a maximum impact energy that is determined by the capability of each tool model. (This is one of the main differences between Ramset™ Gas Technology tools and Powder Actuated tools).
Adjusting Penetration
Ramset™ TrakFast™ 800 and CableMaster™ 800 tools are designed with a feature that allows adjustment of the fastener penetration to be performed. This adjustment is dependent both on the type and hardness of the base material and on the object being fixed. The adjustment does not affect the impact energy that is supplied to the fastener.
Maximum Penetration
Pulsa™ Technology InsulFast™ GT3 Only As gases are affected by temperature, to generate exactly the same power in a gas technology tool the fuel injector must vary the amount of gas delivered to the combustion chamber. With traditional mechanical fuel delivery systems as found in the TrakFast™ tool this variation is not possible and differences in power are evident at very low (i.e. -5°C) or high temperatures. However, the TrakFast™ 800, CableMaster™ 800 & InsulFast™ GT3 tools use PULSA™ technology which employs temperature dependent Electronic Fuel Injection (E.F.I.) to accurately inject the exact amount of gas that the tool requires, no matter what the ambient temperature is. The tool actually detects what the ambient temperature is and calculates the amount of gas to release from the fuel cell. This ‘smart’ technology ensures that the tool delivers the right amount of power…. every time!
Minimum Penetration
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InsulFast™ GT3 Gas Technology Systems
Gas Technology Systems
100mm Capacity
Compact & Lightweight Design
Low Compression Force
Electronic Fuel Injection
Virtually No Recoil
Belt Clip
Description
The fastest insulation fixing system! This new gas technology system provides effortless overhead fixing of insulation with virtually no recoil. The low tool compression force enhances user comfort.
Specifications Weight 3.5kg Height 363mm Length 466mm Impact Force 100J Actuation Pressure 3.5kg Intermittent Operation 1 pin per second Fuel Cell Life 1,000 pins (approx) Battery Charge Capacity 3,000 pins (approx) Battery Voltage 6V Battery Charge time 3 hour Power Regulation Automatic Operating Temperature Range -5°C to 49°C Substrates Concrete, Composite Steel Decking, Solid Brick, Precast Concrete, Steel Pre-stressed Concrete, Hollow Block Wall, Reinforced Concrete, Reinforced Prefabricated Concrete
Related Products Drive Pins & Fuel Cells
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Features & Benefits
• The fastest insulation fixing system • Virtually no recoil! • 3 times less cocking force required than explosive powered tools • Faster install than explosive powered tools - lower in place cost • Automatic power adjustment • Fixes to concrete and steel without the need for adjustment • Compatible with all major insulation types • Low insertion force • Textured face for compatibility with rendering applications • Sizes to suit soft and rigid insulation from 25mm to 100mm • Soft insulation with thickness greater than 100mm may be compressed.
InsulFast™ GT3 Gas Technology Systems Trades & Applications
Insulation to concrete Insulation to steel
Insulation Installers 4 4
Ceiling & Partitioning Contractor 4 4
Gas Technology Systems
Standard Operating Procedure Always read and understand the instruction manual before attempting to operate a RamsetTM Gas Technology Tool. 1. First insert the fuel cell and battery into the tool. 2. The insulation fastener should then be placed on the end of the fastener guide without compressing the front end of the tool. 3. The insulation fastener should then be forced through the insulation by pushing on the tool. 4. The tool should then be compressed against the work surface. (Making sure that the tool is perpendicular to the work surface). 5. Once the tool is compressed, and the insulation fastener is in contact with the work surface, the trigger can be actuated and the faster is driven into the substrate securing the insulation fastener in place.
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InsulFast™ GT3
Gas Technology Systems
Gas Technology Systems
InsulFast™ GT3 Part No T3IF
Description InsulFast™ GT3 Pulsa™ Tool + 2 x Batteries
Order Qty 1
Kit includes: InsulFast™GT Pulsa™ tool, high impact carry case, 2 x batteries, battery charger, safety glasses, allen key, dust cover and instruction manual
Accessories
AU ONLY
Part No PA1613 B0092 B0020 TFPS B20544L 035420
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Description Safety Glasses Battery Replacement Charger AC / DC Adaptor Gas Tool Degreaser and Lubricant Fuel cell for Insulfast GT / GT2 (Insulfast GT3 fuel cells supplied with fasteners)
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InsulFast™ GT3 Consumables
Gas Technology Systems
Fastener Specification Fastener Body Material Holding Diameter Lengths Available Drive Pin Material Drive Pin Plating Drive Pin Shear Strength
High Density Polyethylene (HDPE) 60 mm 25 mm to 100 mm Carbon Steel Mechanical Zinc Plate 8.0 kN
Compatible Insulation
Extruded Polystyrene
Polyester
Fibreglass / Rockwool
Expanded Polystyrene
Insulation Fasteners for Concrete, Masonary and Steel Part No. InsulFastGT3
AU ONLY AU ONLY AU ONLY
Polyurethane Foam & Polyisocyanurate
Rigid Insulation Thickness
Soft Insulation Thickness
Fastener Colour *
Order Qty
25mm 25mm 38mm 50mm 50mm 60mm 75mm 75mm 100mm
25mm – 30mm 25mm – 30mm 38mm – 45mm 50 mm – 55mm 50 mm – 55mm 60mm – 65mm 75mm – 85mm 75mm – 85mm 100mm – 110mm
Natural (White) Black Natural (White) Natural (White) Black Natural (White) Natural (White) Black Natural (White)
400 400 350 300 300 500 250 250 200
T3IG625 T3IG625B T3IG638 T3IG650 T3IG650B T3IG663# T3IG675 T3IG675B T3IG6100
Fuel Cells are included with all fasteners. * Other sizes and colours such as silver, to a maximum of 100mm in length are available on request. Minimum order quantities and lead times apply. # Available on request
Technical Load Data Part No. T3IG625 T3IG625B T3IG638 T3IG650 T3IG650B T3IG663 T3IG675 T3IG675B T3IG6100
Concrete Strength 25 – 45 MPa 25 – 45 MPa 25 – 45 MPa 25 – 45 MPa 25 – 45 MPa 25 – 45 MPa 25 – 45 MPa 25 – 45 MPa 25 – 45 MPa
Tensile Working Load Limit WLL 0.15 kN 0.15 kN 0.15 kN 0.15 kN 0.15 kN 0.15 kN 0.15 kN 0.15 kN 0.15 kN
The recommended load (kN) are calculated from the mean ultimate load and a factor of safety higher than 4. A minimum of 4 fixings per fastened unit are required. As concrete composition varies jobsite testing is recommended.
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CableMaster™800
For Electrical & Plumbing Contractors
Gas Technology Systems
Depth of Drive adjustment
Compact & Lightweight Design
Removable 20 Pin Magazine (50 Pin Magazine Available)
Electronic Fuel Injection
Lithium Battery
Description
Battery & Fuel Gauge
The RamsetTM CableMasterTM800 is the most technologically advanced gas tool on the market. The new CableMasterTM800 offers a number of innovative features allowing quicker, safer installation of a wide variety of clips for plumbing, data and electrical installations. The speed at which the CableMasterTM800 is able to perform installations provides tremendous savings in total installed cost.
Specifications Weight Height Length Magazine Capacity
3.8kg 309mm 396mm 20 (+3) pin magazine, [50 (+3) pin magazine accessory] 82J 5kg 4mm 2 pins per second 750 pins (approx) 3,000 pins (approx) 3.7V Lithium-Ion 90mins (25mins for 500 fixings) Automatic -5°C to 49°C
Impact Force Actuation Pressure Overdrive Intermittent Operation Fuel Cell Life Battery Charge Capacity Battery Voltage Battery Charge time Power Regulation Operating Temperature Range Substrates Concrete, Composite Steel Decking, Solid Brick, Precast Concrete, Steel Pre-stressed Concrete, Hollow Block Wall, Reinforced Concrete, Reinforced Prefabricated Concrete
Related Products Drive Pins & Fuel Cells Contractor Packs
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Features & Benefits
• Battery Gauge – Helps avoid running out of battery power. • Fuel Cell Gauge – Always know when to change fuel cells. • Lithium Battery – Fast Charge, Long Life • Tool-less Depth of Drive Adjustment • Power Saving Technology – isolates battery when tool is not in use • Compact design with 20 pin magazine – Allows the tool to fit in tight spaces • Easily removable fastener guide and magazine • Greater tool clearance – Allows the tool to fit in close to edge applications. • Removable Support Leg – Ensures tool is at 90° to work surface for optimum fixings • Electronically controlled fuel injection – Ensures consistent power in a wide temperature range. • Low Maintenance. Designed to work in all conditions.
CableMaster™800
For Electrical & Plumbing Contractors Trades & Applications
Plumbing Electrical Contractor Contractor Permanent cable suspension to concrete and steel 4 Pipe suspension systems to concrete and steel 4 Fire and security cabling to concrete and steel Temporary cable suspension to concrete and steel 4
Fire & Security
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Gas Technology Systems
Standard Operating Procedure
Always read and understand the instruction manual before attempting to operate a Ramset™ Gas Technology Tool. 1. First insert the fuel cell and battery into the tool. 2. Insert the collated fasteners into the magazine. 3. The clip should then be placed on the end of the fastener guide without compressing the front end of the tool. 4. The tool should then be compressed against the work surface. (Making sure that the tool is perpendicular to the work surface). 5. Once the tool is compressed the trigger can be actuated and the fastener is driven into the substrate securing the clip in place.
CableMaster™ 800 Part No
Description
CABLEMASTER800
CableMaster™ 800 Pulsa™ Gas Tool + 2 x Lithium-Ion Batteries
Order Qty 1
Kit includes: CableMaster™ 800™ tool, high impact carry case, 2 x batteries, battery charger, safety glasses and instruction manual
Accessories
AU ONLY
Part No 018543 018544 018545 018546 014641 018423 018424 B20544L PA1613
Description Pulsa 800 20 Pin Magazine Pulsa 800 50 Pin Magazine Pulsa 800 Lithium-ion Battery Pulsa 800 Lithium-ion Battery Charger Pulsa 800 Magnetic Washer Adaptor CableMasterTM800 Fastener Guide TrakFastTM800 Fastener Guide Gas Tool Degreaser and Lubricant Safety Glasses
Order Qty 1 1 1 1 1 1 1 1 1
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CableMaster™800 Consumables
Heavy Duty Pin Range for Steel and Hard Concrete Fixing
Gas Technology Systems
Drive Pins designed for fastening to standard strength concrete, masonry and steel.
NZ ONLY
Specifications Raw Material Corrosion Protection Nominal Head Diameter Nominal Shank Diameter Shear Strength Tensile Strength Hardness
Pulsa 800 Part No P8HC615 P8HC617 P8HC622 P8HC627
Carbon Steel Zinc Electroplated (Minimum coating 5µm) 6.3mm 2.6mm (C620 Stepped shank 2.6/2.2mm) 1120N/mm2 1800N/mm2 52-56HRC
Original Pulsa 700 Part No HC615 HC617 HC622 S011409
Description
Length
Order Qty
Heavy Duty Steel/Concrete Premium Hard Concrete/Steel Premium Hard Concrete/Steel Premium Hard Concrete/Steel
15mm 17mm 22mm 27mm
500 500 500 500
10 strip collation (suitable for use in 40 and 50 pin magazines) + 1 x Fuel Cell
Ramset™ recommends application test on-site before commencing use.
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CableMaster™800 Consumable Selection Guide
4 4 4
4
4 4 4 4 4 CTClip™
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AU ™ 4 ONLY EClip
AU ONLY
Threaded Rod Hanger
4
4
4
4
4
4
4 4
4
Gas Technology Systems
DataLec™ Clip 4 4
Data Cable
4
Strap, Plates & Fixtures
Light Duty Cable Tray
Flexible/Plastic Pipe
4 4 4
Electrical Conduit
AU ClipElec™ 4 4 ONLY
CableMaster™ Consumables
Cable Fixing
Catenary Wire
Metal Pipes
Metal/Nylon Straps
Fire & Service Cabling
Small Diameter Rigid Pipes
Application Type
FP FireFix™ Clip 4 4
CableHorn™ Double & Single AU ONLY
4
Direct Alignment Half Saddle
Strap & Plate Mounting Washer
Catenary Wire Bracket
4
4
4
4
4
4 Recommended
Ramset™ recommends application test on-site before commencing use.
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ClipElec™
CableMaster™ Consumables
AU Description
Gas Technology Systems
ONLY ClipElec™ is an all purpose cable tie system that may be used for fixing cable, conduit and pipes for a wide variety of electrical and plumbing applications. This system is extremely versatile allowing for many different sized cables, pipes and conduit to be secured. The ClipElec™ all purpose cable tie system may be used with the 4.8mm supplied cable ties or with other cable ties up to a maximum width of 9mm.
Specifications Polypropylene copolymer, high impact, halogen free. UV resistant Up to 9mm cable tie width. 0.5 & 1 metre (approx) Incandescent wire test (regulation NFC 20-455) 750°C passed - LCIE laboratory test results N° 438 309 (December 1998) No breakage at 0°C 32 x 37mm
Raw Material Capacity Spacing Recommendation
Fire Resistance Properties
Low Temperature Test Dimensions
Pin Selection Guide Substrate Hard Concrete >50MPa Concrete <50MPa Hollow Concrete Block Steel Steel Decking 4 Suitable k Possible
Features & Benefits
• ClipElec™ can be used for cable, conduit and tube work. • Universal design allows cable ties up to 9mm wide. • Designed with an in-built energy absorber for perfect embedment. • Clips directly onto the CableMaster™ Pin Guide for one handed operation. • Hands are a safe distance from the Pin Guide during installation. • Can be used with the PulsaLift™ Pole to fix from the ground. • Optional plug and screw installation.
Performance Table* HC617 4 4 k 4 4
HC622 4 4 4 4 4
Pin P8HC617 P8HC622 P8C620
Load Capacity (Tension) - Concrete Cable Tie Width 20MPa 32MPa 9mm 10kg 12kg 9mm 10kg 12kg 4.8mm 2.5kg 3.7kg
Installation Procedure
1. Simply clip the ClipElec to the tool pin guide. 2. Press against the substrate, press the trigger & the clip is fixed. 3. Install the tube or conduit with cable tie.
ClipElec™ All-purpose Cable Tie Clips Pulsa 800 Part No
Original Pulsa 700 Part No
P8CPGCL
CPGCL
P8CPGCLHC617
CPGCLHC617
Description ClipElec™ Contractor Pack (500 x clips, HC622 Pins, Fuel Cell, Cable Ties 200mm x 4.8mm Black) ClipElec™ Hard Concrete Contractor Pack (500 x clips, HC617 Pins, Fuel Cell, Cable Ties 200mm x 4.8mm Black)
Order Qty 1 1
*NOTE: Test concluded when clip pulled over pin head or cable tie failed. Job-site testing may be required to determine actual achievable job-site values. Results have been achieved with a CableMaster™ tool set at minimum overdrive setting. Accessories failing to fix correctly should be removed and a new fixing set away from any spalled concrete. Tension loads provided are for static load situations only. Values represent a minimum factor of safety of 3:1 on the lowest test results achieved. Minimum edge distance 75mm, minimum spacing between fixings 50mm. Tension loads are per fixing, however a minimum of 3 fixings per fastening unit should be used. Ramset™ recommends application test on-site before commencing use.
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CTClip™
CableMaster™ Consumables Description
The CTClip™ is the all in one cable tie system. With the integral cable tie the CTClip™ can be used for cable, conduit and tube work.
Gas Technology Systems
Specifications Raw Material Spacing Recommendation Fire Resistance Properties
High impact, Nylon 66 0.5 & 1 metre (approx) UL94HB Fire Test
Features & Benefits
• CTClip can be used for cable, conduit and tube work. • Maximum cable cluster or tube diameter of 63mm. • Clip base raised above work surface. • In-built energy absorber for optimum pin penetration. • Side mount clip into pin guide. • One handed installation. • Fix from the ground with the PulsaLift™ Pole. • Optional plug and screw installation.
Pin Selection Guide Substrate Hard Concrete >50MPa Concrete <50MPa Hollow Concrete Block Steel Steel Decking 4 Suitable k Possible
HC617 4 4 k 4 4
HC622 4 4 4 4 4
Performance Table* Load Capacity (Tension) - Concrete 20MPa 32MPa 7kg 9kg 7kg 10kg
Pin P8HC617 P8HC622
Installation Procedure
1. Side mount clip into pin guide. 2. Press against work surface. Fire tool. 3. Install the cable or conduit/tube as required. Fasten tie strap.
CTClip™ Pulsa 800 Original Pulsa 700 Part No Part No P8CPGCT
CPGCT
Description CTClip™ Contractor Pack Standard (500 x clips, HC622 Pins, Fuel Cell)
Pipe / Conduit Diameter
Order Qty
16 - 32mm
1
*NOTE: Test concluded when clip pulled over pin head or cable tie failed. Job-site testing may be required to determine actual achievable job-site values. Results have been achieved with a CableMaster™ tool set at minimum overdrive setting. Accessories failing to fix correctly should be removed and a new fixing set away from any spalled concrete. Tension loads provided are for static load situations only. Values represent a minimum factor of safety of 3:1 on the lowest test results achieved. Minimum edge distance 75mm, minimum spacing between fixings 50mm. Tension loads are per fixing, however a minimum of 3 fixings per fastening unit should be used. Ramset™ recommends application test on-site before commencing use.
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DataLec™Clip
Multi-purpose Data & Cable Clip
Gas Technology Systems
Description
DataLec™ Clip is a Multipurpose data and cable clip for the fast installation of specialised and standard cables. Install Fibre Optic, Broadband, Cat5/6, Audio visual and other specialised cables using soft Hook & Loop Strap to correctly support and secure these cables without damage. For standard electrical and power cabling installations hard plastic cable ties or soft Hook & Loop Strap can be used to suit installation needs. This versatile and strong clip design is suitable for the installation of multiple cable bundles, multi-directional cable runs, small diameter conduits with cables and plastic/ metal pipes.
Features & Benefits
Specifications Raw Material Slot opening Clip spacing recommendation
HDPE, High impact ,Halogen free 14mm wide from 0.3 to 1mtr (approx.) depending on application 33W x33D x 14H
Dimensions (mm)
Pin Selection Guide Substrate Hard Concrete >50MPa Concrete <50MPa Hollow Concrete Block Steel Steel Decking 4 Suitable k Possible
HC617 4 4 k 4 4
• One clip for data and standard cable installations • Multiple cable mounting positions • Wide soft Hook & Loop Strap (12mm) or hard plastic tie compatible • Parallel or multi-directional cable fixing • Single and cable bundle installations • Non abrasive support and protection of services • Suits cable in conduit and small diameter pipe applications • Fix to standard and hard concrete, hollow masonry block & steel formwork
Performance Table*
HC622 4 4 4 4 4
Total tensile load capacity per DataLecTMClip - HC617 or HC622 Pins Concrete compressive strength Width 20MPa 40MPa Cable Tie (supplied) 4.8mm 5kg 7kg Cable Tie1 7.6mm 12kg 15kg Hook & Loop Strap2 12mm 3kg 4kg
Installation Procedure
1. Gently insert clip mounting tip (centre of clip) into CableMaster™ tool nosepiece 2. Press clip against substrate, depress CableMaster™ tool nosepiece and fix clip 3. Attach cable to DataLec™ clip with appropriate tie or strap for the application
Datalec™ Multi-purpose Data & Cable clips Pulsa 800 Part No
Original Pulsa Description 700 Part No
P8CPGDLHC617
CPGDLHC617
P8CPGDLHC622
CPGDLHC622
VEL1225
DataLec™ Clip Contractor Pack (Heavy duty pins 17mm) (500xclips,HC617pins,cable ties 200x4.8mm Black, Fuel cell) DataLec™ Clip Contractor Pack (Heavy duty pins 22mm) (500xclips,HC622pins, cable ties 200x4.8mm Black, Fuel cell) Hook and loop strap 12mm x 25metre Roll (optional extra)
Order Qty 1
1
1 Optional Item VEL1225
*NOTE: Testing concluded when clip pulled over pin head or strap/tie failed .Job site testing may be required before use to determine actual achievable job site values. Results have been achieved using a CableMasterTM tool set at minimum overdrive setting. Accessories failing to fix correctly should be removed and a new fixing set away from any spalled concrete. Tension load capacities are for static load situations only. Values shown represent a minimum factor of safety of 3:1 against the ultimate capacity. Minimum edge distance 75mm, minimum spacing between fixings 50mm. Tension loads are per fixing, a minimum of 3 fixings should be used per fastened unit. 1. Tested with Pricemark Cable Tie, # CT-76380NAT100 2. Tested with Hook & Loop Strap - 12mm Hook & Loop Strap 60mm overlap with 50mm diam bundle.
Ramset™ recommends application test on-site before commencing use.
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DataLec™Clip
Multi-purpose Data & Cable Clip
Electrical cable bundles
Multiple data cable bundles
Fibre optic cable in conduit
Electrical cable
Data cable bundles
Fibre optic cable
Electrical cable www.ramset.com.au
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Gas Technology Systems
Plastic pipe or conduit
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EClip™
CableMaster™ Consumables
AU Description
Gas Technology Systems
ONLY The EClip™ is ideal for firmly securing conduit, HDPE, and PVC pipe. Once installed, the clip is able to be rotated to allow for precise positioning of rigid and flexible tube. The design of the EClip™ incorporates interlocking connections to allow for multiple clips to be joined together side by side for a professional finish.
Specifications High quality polypropylene Halogen free. Fire resistant 0.5 and 1 metre (approx)
Raw Material Spacing Recommendation
Features & Benefits
• The EClip™ is designed to clip easily onto the CableMaster™ Pin Guide from the side allowing one-handed operation. • Hands are a safe distance from the Pin Guide during installation. • Fixing is precise. • After installation the EClip™ can be rotated around the pin to adjust alignment. • The slotted design of EClip™ absorbs energy, preventing the pin head from splitting the clip. • The hollow structure of the EClip™ gives flexibility for easy insertion of conduit. • EClip™ incorporates male/female connections allowing multiple conduit installation side by side. • Optional plug and screw installation.
Pin Selection Guide
Performance Table
Substrate Hard Concrete >50MPa Concrete <50MPa Hollow Concrete Block Steel Steel Decking 4 Suitable k Possible
HC617 4 4 k 4 4
HC622 4 4 4 4 4
Tube extraction loads at 22°C Force required to manually remove tube from the clip Clip Size 16mm 20mm 25mm
Average Ultimate Load (approx) 4kg 6kg 8kg
Installation Procedure
1. Side mount the EClip™ onto the tool Pin Guide. 2. Fixing is quick and precise. 3. When fixed, it can be easily rotated around the pin to adjust its position.
EClip™ Conduit Clip Pulsa 800 Part No P8CPGEC16 P8CPGEC20 P8CPGEC25
Original Pulsa 700 Part No CPGEC16 CPGEC20 CPGEC25
Description
Contractor Pack (500 x clips, HC622 Pins, Fuel Cell) Contractor Pack (500 x clips, HC622 Pins, Fuel Cell) Contractor Pack (500 x clips, HC622 Pins, Fuel Cell)
Pipe / Conduit Diameter
Order Qty
16mm 20mm 25mm
1 1 1
Ramset™ recommends application test on-site before commencing use.
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Threaded Rod Hanger CableMaster™ Consumables Description
For light duty applications the Threaded Rod Hanger bracket is an ideal alternative to traditional anchors such as the DynaSet™ drop-in anchor. The bracket features an M8 and a M10 thread allowing for a choice of threaded rod sizes in applications such as light duty cable tray and pipe suspension. The bending movement used during application acts as a self testing mechanism for the quality of the fixing.
Gas Technology Systems
Specifications Raw Material Material Thickness Coating
Carbon Steel 1.5mm Zinc Electroplated (Min. Coating 7µm)
Features & Benefits • • • • •
Slide-on channel for pin guide. Lateral insertion for fast, safe installation. Thick steel with reinforcing ribs for extra strength. Dual threads. Less parts, more flexibility. Optional drill and 6mm anchor installation. Electro zinc coating protects against corrosion.
Performance Table* TRH with HC617 Pulsa™ Pin
Load Capacity (Tension) - Concrete 32MPa 15kg
*NOTES: 1. Values represent the maximum recommended working load in tension. 2. A minimum of 4 fastenings per fastened unit must be used.
Pin Selection Guide Substrate Hard Concrete >50MPa Concrete <50MPa Hollow Concrete Block Steel Steel Decking 4 Suitable k Possible
HC617 4 4 4 4 4
HC622 k k 4 k 4
3. Results have been achieved with a CableMaster™ tool. 4. All visible failures must be replaced and a new fixing set away from any spalled concrete. 5. Tension loads provided are for static load situations only. 6. Job-site testing may be required to determine actual achievable job-site values. 7. Pins must be sufficiently set, such that the underside of the head of the pin is in contact with the surface.
Installation Procedure
1. Insert TRH laterally onto CableMaster™ pin guide to the stop position. 2. Install the TRH. The pin guide will automatically remove itself from the channel. If the guide is stuck inside the channel, gently move the tool laterally to release it. 3. Screw in the threaded rod, (two possible diameters) and bend the TRH to the vertical position using the rod or Bend the TRH by hand if you intend to use a suspended hanging system, small chain or steel wire.
Threaded Rod Hanger Pulsa 800 Part No
Original Pulsa 700 Part No
P8CPGTRH
CPGTRH
TyMaster™ powder actuated tool installations For heavy duty applications refer to Z Bracket rod Hanger (M10) Page 52.This is a rod hanger assembly for TyMaster™ powder actuated tool installations.
Description
Threaded Rod Hanger Contractor Pack (400 x hangers, HC617 Pins, Fuel Cell)
Thread Diameter
Order Qty
M8 - M10
1
Ramset™ recommends application test on-site before commencing use.
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FP FireFix™ Clips CableMaster™ Consumables
AU Description
Gas Technology Systems
ONLY The FP FireFix™ clip fire cable installation system has been developed for installing the specialised fire protection cable required for the safe operation of essentail service equipment during fire emergencies. This system consists of the FP FireFix™ clip installed with a Pulsa™ pin using the CableMaster™ Pulsa™ gas tool.
Specifications Raw Material Coating
Stainless Steel Powder coated red
Features & Benefits • • • • • • • • • • •
Complies to AS1530.4 Fixes fire rated cables ten times faster than traditional drilling methods Clip manufactured from 316 Stainless Steel powder coated Simply clips shut holding the cable(s) securely. 2 cables per clip Can be used with stainless steel cable ties to install larger cables Fast fixing to non combustible materials such as solid concrete, hollow concrete block and steel Two hour fire protection system for essential services. Utilises a plastic adaptor that fits on the CableMaster™ Pin Guide allowing one-handed installation. Hands are a safe distance from the Pin Guide during installation. Can be used with the PulsaLift™ Pole to fix from the ground. Holds one or two cables. Choice of two sizes. Simply clips shut holding the cable(s) securely. 2 cables per clip.
Pin Selection Guide Substrate Hard Concrete >50MPa Concrete <50MPa Hollow Concrete Block Steel Steel Decking 4 Suitable k Possible
HC617 4 4 4 4 4
HC622 4 4 4 4 4
Fire Standards Compliance When independently tested in accordance with the requirements of the Fire Test Method for Supports & Fixings of AS/NZS 3013:1995 appendix B, “Electrical Installations – Classification of the Fire & Mechanical Performance of Wiring Systems”, the FP FireFix Cable Clip (when fixed to the concrete slab via a Ramset 20mm Heavy Duty Concrete SC6 Gas Pin or HC617 Pin) was found to be able to support a static load of 1kg. Fire test reports are available upon request.
Installation Procedure
1. Fit adaptor to the CableMaster™ pin guide. 2. Position the FP FireFix™ clip 3. Push the tool against the substrate and fix the FP FireFix™ clip in place. NOTE: remove battery from the tool when fitting the FP FireFix™ adaptor.
FireFix™ Pulsa 800 Part No
Original Description Pulsa 700 Part No FireFix™ Clip Contractor Pack (500 x clips, HC617 Pins, 5 P8CPGFPO2 CPGFPO2 Fastener Guide Adaptors) FireFix™ Clip Contractor Pack (500 x clips, HC617 Pins, 5 P8CPGFPO4 CPGFPO4 Fastener Guide Adaptors)
Cable Outer Diameter
Order Qty
7 - 8.1mm
1
8 - 9.5mm
1
Ramset™ recommends application test on-site before commencing use.
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CableHorn™
CableMaster™ Consumables
AU Description
ONLY In many applications the use of the CableHorn™ system can eliminate the need for cable trays to be installed. Cables may be added or removed after the CableHorn™ is installed. When used in conjunction with the PulsaLift™ pole system, CableHorns™ may be installed from the ground without the need for ladders or scissor lifts.
Gas Technology Systems
Specifications Single CableHorn™: 8 cables, 3 x 1.5mm2 maximum. Double CableHorn™; 16 cables, 3 x 1.5mm2 maximum Between 0.60m and 1.50m High impact modified Pa66 Halogen free polypropylene. Incandescent wire test (IEC 695): 650 °C UL94 HB (ISO 1210): 100 mm/min No breakage at 0 °C TUV certificate ISO 9001 Single CableHorn™: Length 137mm. Double CableHorn™: Length 228mm Single CableHorn™: 19.5 x 38.5mm. Double CableHorn™: 19.5 x 24.3mm
Capacity Spacing Recommendations Raw Material Fire Resistance Properties Low Temperature Tests Quality Certificate Dimensions Fixing Base
Pin Selection Guide Substrate Hard Concrete >50MPa Concrete <50MPa Hollow Concrete Block Steel Steel Decking 4 Suitable k Possible
HC622 4 4 4 4 4
Features & Benefits
• Designed for use with electrical, data and communication cables. • Replaces the need for cable tray and catinary wire. • Clips directly onto the CableMaster™ Pin Guide allowing one-handed operation. • Can be used with the PulsaLift™ Pole to fix from the ground. • Add or remove cables as required. • In-built energy absorber for perfect embedment. • Large fixing base for better stability. • Flexibility in installation-vertical, horizontal, overhead. • Optional plug and screw installation.
Performance Table* Load Capacity (Tension) - Concrete 20MPa 32MPa 18kg 20kg
Pin HC622
Installation Procedure
1. Simply clip the CableHorn™ to the tool pin 2. Press against the substrate (5kg to actuate the tool) press the trigger to fix. 3. Install the cable simply by lifting the edge of the CableHorn™.
CableHorn™ Fixing Pulsa 800 Part No
Original Pulsa 700 Part No
P8CPGCH140
CPGCH140
P8CPGCH
CPGCH
Description
CableHorn™ Contractor Pack (200 x fixings, HC622 Pins, Fuel Cell) CableHorn™ Contractor Pack (125 x fixings, SC620 Pins, Fuel Cell)
Fixing Capacity
Order Qty
8 Cables (3 x 1.5mm2)
1
16 Cables (3 x 1.5mm2)
1
*NOTE: Test concluded when clip pulled over pin head or pin failed. Job-site testing may be required to determine actual achievable job-site values. Results have been achieved with a CableMaster™ tool set at minimum overdrive setting. Accessories failing to fix correctly should be removed and a new fixing set away from any spalled concrete. Tension loads provided are for static load situations only. Values represent a minimum factor of safety of 3:1 on the lowest test results achieved. Minimum edge distance 75mm, minimum spacing between fixings 50mm. Tension loads are per fixing, however a minimum of 3 fixings per fastening unit should be used. Ramset™ recommends application test on-site before commencing use.
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23
Conduit Half Saddle CableMaster™ Consumables Description
Conduit Half Saddles are suitable for fixing conduit and metal pipes. Standard Half Saddles may be used with the CableMaster™ tool in conjunction with a Saddle Adaptor. Direct Alignment Saddles make the job even faster by clipping directly onto the fastener guide.
Gas Technology Systems
Specifications Raw Material Material Thickness Coating
Carbon Steel 1.6mm Zinc Electroplated (Min. Coating 7µm)
Features & Benefits
• FAST accurate fixing of conduits and tubes to concrete,hollow block, & steel. • Fits directly to nose piece of CableMaster™ Pulsa™ gas tool • Precise hole alignment. • Optimum pin penetration and strength. • Neat and flush finish. • One hand installation. • Optional drill and 5mm anchor installation. • Site test recommended for use in critical applications.
Direct Alignment Conduit Half Saddles
Pin Selection Guide Substrate Hard Concrete >50MPa Concrete <50MPa Hollow Concrete Block Steel Bondeck 4 Suitable k Possible
HC617 4 4 4 4 4
HC622 4 4 4 4 4
Installation Procedure
1. Gently place saddle assembly into end of pin guide. 2. Place saddle over conduit/tube. 3. Depress nose piece against work surface, fire tool.
Direct Alignment Conduit Half Saddles Pulsa 800 Part No
Original Pulsa 700 Part No
P8CPGDAS20
CPGDAS20
P8CPGDAS25
CPGDAS25
24
Description
Direct Alignment Saddle Contractor Pack (400 x saddles, HC617 Pins, Fuel Cell) Direct Alignment Saddle Contractor Pack (400 x saddles, HC617 Pins, Fuel Cell)
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Pipe / Conduit Diameter
Order Qty
20mm
1
25mm
1
Strap/Plate Washer CableMaster™ Consumables Description
Gas Technology Systems
The Strap and Plate Washer may be used in a wide variety of applications where thin materials or fixtures with existing holes need to be quickly fastened. Common applications where the Strap and Plate washer are used include securing thin metal, nylon and Hook & Loop straps for ducting, cable bunches and other fixtures. Brackets with existing pre-drilled holes for traditional mechanical fasteners can be secured with the use of strap and plate washers.
Specifications Steel type Steel Thickness Nominal Diameter
CA2S-E. 1.6mm providing a high resistance to deformation. 16mm
Features & Benefits
• FAST One-Step Fixing of metal, nylon and Hook & Loop straps for ductwork, cable bunches and fixture installations. • Suitable to span wide mounting holes in cable suspension brackets or switchboxes up to 8mm diam. • To reinforce mounting holes in brackets and prevent fixture pullover. • Precise hole alignment. • Use with pre-drilled or solid straps and plates. • Suitable for use with CableMaster™ Pulsa™ collated pins. • Choose the pin length to suit the application. • SC6 or HC6 pins recommended. • One handed fixing to concrete, hollow block and steel.
Pin Selection Guide Substrate Hard Concrete >50MPa Concrete <50MPa Hollow Concrete Block Steel Steel Decking 4 Suitable k Possible
HC617 4 4 4 4 4
HC622 4 4 4 4 4
Installation Procedure
1. Gently place washer assembly into end of nose piece. 2. Place assembly tip in position. 3. Depress nose piece against work surface, fire tool.
Strap and Plate Washer Part No SPMW
Description Strap and Plate Washer
Order Qty 500
Ramset™ recommends application test on-site before commencing use.
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25
Catenary Wire Bracket CableMaster™ Consumables Description
Reinforced steel angle bracket, with closed eye for catenary wire and cable installations when fixing to concrete, concrete block and steel. Suitable for light to medium duty, close to ceiling applications.
Specifications
Gas Technology Systems
Steel type
CA2S-E. 2mm providing a high resistance to deformation. 7.5mm
Steel Thickness Nominal Fixing Hole Diameter
Features & Benefits
• For catenary wire, cable, and hanger rod installations when fixing to concrete, hollow block and steel. • Improved clampdown to work surface with dimpled baseplate. • Optimum pin penetration with cushioned base. • Strengthening ribs reduce bracket twist and deformation. • Rounded edges to prevent cable damage. • Three methods of installation. - Fast fixing with CableMaster™ Pulsa™ gas tool. - TyMaster™ tool installation (See page 52). - Traditional drill and anchor method. • Suits light to medium duty fixing applications. (see performance table) • Fix from the ground with pole tool. • Eye size - 7mm.
Pin Selection Guide
Performance Table*
Substrate Hard Concrete >50MPa Concrete <50MPa Hollow Concrete Block Steel Steel Decking 4 Suitable k Possible
HC617 4 4 4 4 4
HC622 4 4 4 k 4
Load Capacity (Tension) - Concrete 32MPa 14kg
Product Cat Brkt Pulsa assembly, HC617 Pin
Installation Procedure
1. Place bracket assembly into the pin guide. 2. Depress pin guide against work surface, fix bracket into position. 3. Attach cables and wires as required.
Catenary Wire Bracket Assembly Pulsa 800 Part No
Original Pulsa 700 Part No
P8CPGCWB
CPGCWB
Description
Order Qty
Catenary Wire Bracket Contractor Pack (400 x brackets, HC617 Pins, Fuel Cell, 200mm x 4.8mm Black)
*Notes: 1. Values represent the maximum recommended working load in tension. 2. A minimum of 5 fastenings per fastened unit must be used. 3. Results have been achieved with a CableMaster™ tool. 4. All visible failures must be replaced and a new fixing set away from any spalled concrete. 5. Tension loads provided are for static load situations only. 6. Job-site testing may be required to determine actual achievable job-site values 7. Minimum edge distance 75mm. Minimum spacing between fixings 50mm. Ramset™ recommends application test on-site before commencing use.
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Notes
Gas Technology Systems
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™ TrakFast 800 For Ceiling, Partitioning & General Contractors Depth of Drive adjustment Compact & Lightweight Design
Gas Technology Systems
Electronic Fuel Injection
Lithium Battery Removable 50 Pin Magazine (20 Pin Magazine Available)
Battery & Fuel Gauge
Description
The RamsetTM TrakFastTM800 is the most technologically advanced gas tool on the market. The new TrakFastTM800 offers a number of innovative features allowing quicker, safer installation of partitioning track, pest control mesh and formwork systems. With the 50 pin magazine and extra power, the speed at which the TrakFastTM800 is able to perform installations provides tremendous savings in total installed cost.
Specifications Weight Height Length Magazine Capacity
3.9kg 520mm 396mm 50 (+3) pin magazine, [20 (+3) pin magazine accessory] 100J 5kg 4mm 2 pins per second 600 pins (approx) 3,000 pins (approx) 3.7V Lithium-ion 90mins (25mins for 500 fixings) Automatic -5°C to 49°C
Impact Force Actuation Pressure Overdrive Intermittent Operation Fuel Cell Life Battery Charge Capacity Battery Voltage Battery Charge time Power Regulation Operating Temperature Range Substrates Concrete, Composite Steel Decking, Solid Brick, Precast Concrete, Steel Pre-stressed concrete, Hollow Block Wall, Reinforced Concrete, Reinforced Prefabricated Concrete
Related Products Drive Pins & Fuel Cells
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Features & Benefits • • • • • • • • • • • •
Massive 100J power – Consistent fixings even in extreme applications. 50 pin magazine – Reduces downtime in loading the magazine Battery Gauge – Helps avoid running out of battery power. Fuel Cell Gauge – Always know when to change fuel cells. Lithium Battery – Fast Charge, Long Life Tool-less Depth of Drive Adjustment Power Saving Technology – isolates battery when tool is not in use Optional 20 pin magazine for tight spaces. Easily removable fastener guide and magazine Greater tool clearance – Allows the tool to fit in close to edge applications. Greater track clearance – Allows the tool to fit in deep track, up to 57mm. Removable Support Leg – Ensures tool is at 90° to work surface for optimum fixings • Electronically controlled fuel injection – Ensures consistent power in a wide temperature range. • Low Maintenance. Designed to work in all conditions.
™ TrakFast 800 For Ceiling, Partitioning & General Contractors Trades & Applications
Pest Control Contractor
Gas Technology Systems
Ceiling and Partitioning Formwork Contractor Contractor Track to concrete 4 Track to steel 4 Plywood to steel 4 Sacrificial steel formwork to steel 4 Pest control mesh to concrete
4
Standard Operating Procedure
Always read and understand the instruction manual before attempting to operate a Ramset™ Gas Technology Tool. 1. First insert the fuel cell and battery into the tool. 2. Insert the collated fasteners into the magazine. 3. If the magnetic washer adaptor is fitted, the washer should be placed in the adaptor without compressing the front end of the tool. 4. The tool should then be compressed against the work surface. (Making sure that the tool is perpendicular to the work surface). 5. Once the tool is compressed the trigger can be actuated and the fastener is driven through the material being fastened and into the substrate.
TrakFast™800 Part No TRAKFAST800
Description TrakFast™800 Pulsa™ Gas Tool + 2 x LithiumIon Batteries
Order Qty 1
Kit includes: TrakFast™ 800 Tool, high impact carry case, 2 batteries, battery charger, safety glasses and instruction manual.
Accessories
AU ONLY
Part No 018543 018544 018545 018546 014641 018423 018424 B20544L PA1613
Description Pulsa 800 20 Pin Magazine Pulsa 800 50 Pin Magazine Pulsa 800 Lithium-ion Battery Pulsa 800 Lithium-ion Battery Charger Pulsa 800 Magnetic Washer Adaptor CableMasterTM800 Fastener Guide TrakFastTM800 Fastener Guide Gas Tool Degreaser and Lubricant Safety Glasses
Order Qty 1 1 1 1 1 1 1 1 1
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29
TrakFast™ 800 Consumables
All-purpose Pin Range for Steel and Concrete Fixing
Gas Technology Systems
Drive Pins designed for fastening to standard strength concrete, masonry and steel up to a maximum of 6mm.
Specifications Raw Material Corrosion Protection Nominal Head Diameter Nominal Shank Diameter Shear Strength Tensile Strength Hardness
Pulsa 800 Part No P8C620 P8C625 P8C630 P8C635
Original Pulsa 700 Part No C620 C625 C630 C635
Carbon Steel Zinc Electroplated (Minimum coating 5µm) 6.3mm 2.6mm (C620 Stepped shank 2.6/2.2mm) 1120N/mm2 1800N/mm2 52-56HRC
Description
Length
Order Qty
Fixing timber to concrete/light gauge steel Fixing timber to concrete/light gauge steel Fixing timber to concrete/light gauge steel Fixing timber to concrete/light gauge steel
20mm 25mm 30mm 35mm
500 500 500 500
Length
Order Qty
15mm 17mm 22mm
500 500 500
10 strip collation (suitable for use in 40 and 50 pin magazines) + 1 x Fuel Cell
Heavy Duty Pin Range for Steel and Hard Concrete Fixing
The Ramset™ range of Premium Drive Pins has been designed for steel and hard concrete applications.
Specifications Raw Material Corrosion Protection Nominal Head Diameter Nominal Shank Diameter Shear Strength Tensile Strength Hardness
Carbon Steel Zinc Mechanically Plated (Min coating 10µm) 6.4mm 3.0mm / 2.7mm 1200N/mm2 1950N/mm2 53-56HRC
Pulsa 800 Part No
Original Description Pulsa 700 Part No P8HC615 HC615 Premium Steel Pin P8HC617 HC617 Premium Hard Concrete/Steel P8HC622 HC622 Premium Hard Concrete/Steel 10 strip collation (suitable for use in 40 and 50 pin magazines) + 1 x Fuel Cell
Ramset™ recommends application test on-site before commencing use.
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TrakFast™ 800 Consumables
Spiral Knurled Pins for Fixing Plywood and Particleboard to Steel
Ramset’s spiral knurled drive pins are designed for fastening plywood and other timbers to steel while providing excellent holding loads. These pins are ideal for applications such as formwork shuttering.
Gas Technology Systems
Specifications Raw Material Corrosion Protection Nominal Head Diameter Nominal Shank Diameter Shear Strength Tensile Strength Hardness
Pulsa 800 Part No
Carbon Steel Zinc Mechanically Plated (Min coating 5µm) 6.4mm 2.7mm 1120N/mm2 1800N/mm2 50-56HRC
Original Pulsa 700 Part No PLY138P
P8PLY138
Description
Length
Order Qty
Hard Steel Twist Pin
35mm
1000
Washers
Washers are specially designed for use with the magnetic fastener guide adaptor. They are ideal for fastening thin materials and provide good clamping loads due to their large surface area.
Specifications Raw Material Corrosion Protection Nominal Diameter Nominal Thickness
Part No 011204
Galvanised Steel Zinc Galvanised 25mm 1.25mm
Description Washer 25mm
Order Qty 1000
Ramset™ recommends application test on-site before commencing use.
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™ TrakFast Ceiling, Partitioning and General Contractors AU
Gas Technology Systems
ONLY
Mechanical Fuel Injection
40 Pin Magazine
Battery Off Position
Description
For fast installation of partitioning and track, use the Ramset™ TrakFast™ gas tool to provide high volume repetitive fixing into a range of building materials.
Specifications Weight 3.8kg Height 450mm Length 380mm Magazine Capacity 40 (+2) pin magazine Impact Force 77J Actuation Pressure 5kg Intermittent Operation 2 pins per second Fuel Cell Life 1,100 pins (approx) Battery Charge Capacity 3,000 pins (approx) Battery Voltage 6V Battery Charge time 2.5 hours Power Regulation Automatic Operating Temperature Range -5°C to 49°C Substrates Concrete, Composite Steel Decking, Solid Brick, Precast Concrete, Steel Pre-stressed Concrete, Hollow Block Wall, Reinforced Concrete, Reinforced Prefabricated Concrete
Related Products Drive Pins & Fuel Cells
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Features & Benefits
• Increased durability and reliability • Off position to prevent draining the battery when tool is not in use • Cordless - self powered, no set up time required • Sequential actuation - safe operation • Tool automatically resets piston • Narrow nose and profile to reach inside deep leg track • Soft cushioned grip • Carrying case • Well balanced • Mechanical fuel injection • Low maintenance
™ TrakFast Ceiling, Partitioning and General Contractors Trades & Applications
Track to concrete Track to steel
Ceiling & Partitioning Contractor 4 4
Gas Technology Systems
Standard Operating Procedure
Always read and understand the instruction manual before attempting to operate a Ramset™ Gas Technology Tool. 1. First insert the fuel cell and battery into the tool. 2. Insert the collated fasteners into the magazine. 3. The tool should then be compressed against the work surface. (Making sure that the tool is perpendicular to the work surface). 4. Once the tool is compressed the trigger can be actuated and the fastener is driven through the material being fastened and into the substrate.
TrakFast™ Part No TF1200
Description TrakFast™ Tool + 2 batteries
Order Qty 1
Kit includes: TrakFast™ Tool, high impact carry case, 2 x batteries, battery charger, safety glasses and instruction manual
Accessories Part No PA1613 B0092 B0020 TFPS TFGAS B20544L
Description Safety Glasses Battery Battery Charger AC / DC Adaptor Replacement Fuel Cell Gas Tool Degreaser and Lubricant
Order Qty 1 1 1 1 6 1
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TrakFast™ Consumables
AU Standard Duty Pin Range
Gas Technology Systems
ONLY Drive pins designed for fastening partitioning track to standard strength concrete, masonry and steel.
Specifications Raw Material Corrosion Protection Nominal Head Diameter Nominal Shank Diameter Shear Strength Tensile Strength Hardness
Part No FPP012 FPP034B FPP100 FPP114
Carbon Steel Zinc Mechanically Plated (FPP034B are coated with a proprietry black finish (Minimum coating 5µm) 6.0mm (6.4mm for FPP012) 2.8mm (2.9mm for FPP012) 1120N/mm2 1800N/mm2 50-56HRC
Description 1/2” Standard Pin 3/4” Standard Pin 1” Standard Pin 1 1/4” Standard Pin
Length 13mm 19mm 25mm 32mm
Order Qty 1000 1000 1000 1000
10 strip collation + 1 x Fuel Cell
AU Breakaway Pin Range for Concrete Fixing
ONLY Drive pins collated in a breakaway strip. Upon fastening the plastic collation strip is eliminated leaving a clean flush pin fixing. These pins are ideal for applications requiring a flush fixing, or where any protrusions from the fixture surface may cause problems.
Specifications Raw Material Corrosion Protection Nominal Head Diameter Nominal Shank Diameter Shear Strength Tensile Strength Hardness
Part No FPP034T FPP100T FPP112T
Carbon Steel Zinc Mechanically Plated (Min coating 5µm) 6.0mm 2.8mm 1120N/mm2 1800N/mm2 50-56HRC
Description 3/4” Pin with breakaway strip 1” Pin with breakaway strip 1 1/2” Pin with breakaway strip
Length 19mm 25mm 38mm
10 strip collation + 1 x Fuel Cell
Ramset™ recommends application test on-site before commencing use.
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Order Qty 1000 1000 1000
TrakFast™ Consumables
AU Heavy Duty Pin Range
ONLY Drive pin designed for fastening partitioning track to steel.
Raw Material Corrosion Protection Nominal Head Diameter Nominal Shank Diameter Shear Strength Tensile Strength Hardness
Part No FPP012S
Gas Technology Systems
Specifications Carbon Steel Zinc Electroplated (Minimum coating 5µm) 6.4mm 3.0mm/2.7mm (Stepped Shank) 1120N/mm2 1800N/mm2 50-56HRC
Description 1/2” Heavy Duty Steel/Concrete
Length 13mm
Order Qty 1000
10 strip collation + 1 x Fuel Cell
Ramset™ recommends application test on-site before commencing use.
www.ramset.com.au
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35
Powder Actuated Systems With over 50 years of experience in designing and manufacturing powder actuated tools and consumables, Ramset™ Powder Actuated fastening systems are innovative, powerful, easy to use and specifically designed for Australian applications. These tools provide a fast fixing method for fastening many common building materials to concrete, masonry and steel. Tools in this range include: • FrameMaster™ (TS750P) • FormMaster™ • FrameBoss™ • FrameBoss75™ • TyMaster™ • Spitfire™
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Powder Actuated Systems
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Contents
Powder Actuated Systems
Fastening Principles
41
Selection Guide
42
Spitfire™ C75 44
FrameBoss™ , FrameBoss™ 75 46
FrameMaster™ (TS750P) 50
FormMaster™ 52
TyMaster™ 54
Drive Pins & Power Loads
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Powder Actuated Systems
Notes
40
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Fastening Principles Powder Actuated Systems
Powder Actuated Technology - How it works Ramset™ Powder Actuated Technology uses a captive piston to transfer the energy from the power load to the fastener. In this way the majority of any excess energy, which is produced by the power load, is absorbed within the tool by the buffer. Ramset™ Powder Actuated tools are powerful and reliable which allows them to fasten to steel, concrete and masonry year after year.
4
5
3
2
1
1. Firing Pin 2. Power Load 3. Captive Piston 4. Buffer 5. Powder Actuated Fastener
Powder Actuated Systems
How to select a Ramset™ Drive Pin to directly fasten an object to CONCRETE Fixing to concrete As the fixing enters the concrete, extreme pressure and heat are created. This creates a bond that provides high loading strength in concrete. Edge distance Do not fix closer than 75mm from the edge of concrete. If the concrete cracks, the fixing may not hold.
M
Recommended minimum fixing spacing Setting fixings too close together can cause the concrete to crack. The recommended minimum distance between fixings is 75mm. Never attempt a fixing application too close to another fixing as this could affect the previously inserted fixing’s embedment. Concrete thickness It is important that the concrete be at least three times as thick as the fixing penetration. If the concrete is too thin, the compressive forces forming at the fixing’s point can cause the free face of the concrete to break away. This creates a dangerous condition from flying concrete and / or the fixing and also results in a reduction of fastener holding power.
Minimum Shank Length Thickness + of material (M)
25mm
How to select a Ramset™ Drive Pin to directly fasten an object to STEEL Fixing to steel The resilience of steel provides a clamping effect to the fixing. This combined with the tremendous heat that is created, provides a welding and clamping effect to give maximum holding power.
M
Edge distance The recommended edge distance for a fixing to the edge of steel is 13mm. Never fire the tool within 13mm of the edge of a steel base material because the steel may bend or break off, allowing the fixing to ricochet.
T
Recommended minimum fastener spacing The recommended minimum distance between fixings is 25mm. Never attempt a fixing application too close to another fixing as this could affect the previously installed fixing’s embedment. Steel thickness Do not fasten into steel base material thinner than the fastener shank diameter. Holding power may be reduced and the fastener may be overdriven. As a guide when: • Fixing into steel - min. steel thickness = 4mm
Minimum Shank Length Thickness + of material (M)
Steel Thickness (T)
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6mm point allowance
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Selection Guide FrameMaster™
Powder Actuated Systems
Powder Actuated Systems
4 Recommended ● Maybe possible dependant on substrate ▲ Not suitable
42
Standard Drive Pins For Concrete, Masonry & Steel
56
25 to 90mm
25 to 100mm
Timber Formwork Pins For Concrete & Easy Pin Removal
56
4
75 to 100mm
Premium Drive Pins For Structural Steel
57
25 to 75mm
Washered Drive Pins For Concrete , Masonry & Steel
57
32 to 75mm
4
75mm 4
4
4
4
4
25 to 75mm 4
25 to 75mm
4
4
4
25 to 75mm
25 to 75mm
25 to 100mm
4
4
75 to 100mm
75mm 4
25 to 75mm 4
25 to 75mm
75mm ●
25 to 75mm 4
TyMaster™
FormMaster™
(TS750P)
FrameMaster™
(FRAMEBOSS)
FrameBoss™
(FRAMEBOSS75)
FrameBoss™
Product Range
Spitrire-C75
Page Reference
44 48 48 50 52 54
4
25 to 32mm
4
▲
4
25 to 75mm 4
▲ 4
25 to 75mm
25 to 75mm
25 to 32mm
▲
▲
▲
Standard Collated Drive Pins For Concrete, 46 Masonry & Steel
25 to 75mm
Premium Collated Drive Pins For Concrete, 46 Masonry & Steel
15 to 75mm
25 to 75mm
25 to 60mm
▲
▲
▲
4
4
4
25 to 75mm 4
4
25 to 60mm 4
Angle Bracket & Threaded Rod Hanger Assemblies
58
4
4
4
4
▲
4
Drive Pins For Fixing Thin Steel To Steel
58
4
4
4
4
4
4
Drive Pins For Fixing Thin Steel To Steel
58
4
4
4
●
4
▲
Insulation Fasteners For Concrete, Masonry & Steel
47
▲
▲
With Adaptor
▲
▲
▲
Soft Washered Membrane Fastener
59
4
4
4
4
4
▲
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Selection Guide Powder Actuated Systems
Fastener Selection and Correct Setting
The correct selection and setting of Powder Actuated Fasteners is critical with all tools to ensure a secure fixing and long tool life. The correct setting of the fastener should be as detailed in the diagrams to avoid excessive overdrive and a secure fix.
PIN Part No.
PIN Part No.
LWU75
SP12
C960C
SP12
LDU75 C975C
Powder Actuated Systems
Where possible, a washer (Part No: RCD16F) or a washered fastener should be used. (Application permitting, to reduce overdrive and produce maximum clamping force). Repeated excessive overdrive will result in damage and short life of tool parts.
RDU99
SC925 SC930C SC930C SC925C SC930 SC930 SC950C SC960C
PIN Part No.
LWU75
C960C
LDU75 C975C
RDU99
Powerload Selection Guide - Concrete Tool
NZ ONLY
FrameBoss™ FrameMaster™ TS750P Spitfire™ C75 FormMaster™ JobMaster™ TyMaster™
20 MPa Concrete Low Strength PLSGR22 PLSGR22 PLDGR25 PLSGR22 PLCGR22S PLSGR22
30 MPa Concrete Medium Strength PLSYW22 PLSYW22 PLDYW25 PLSYW22 PLCYW22S PLSYW22
40 MPa Concrete High Strength PLSRD22 PLSRD22 PLDRD25S PLSRD22 PLCRD22S PLSRD22
This chart is to be used as a guide only. Ramset™ recommends to always start a new application with the minimum powerload strength, and if applicable, the tool at minimum power setting, then gradually increase power with load strengths, and if applicable, a combination of power adjustment setting powerload and pin length.
PIN Part No.
SP12
SP12
SC925 SC930C SC930C SC925C SC930 SC930 SC950C SC960C
www.ramset.com.au
1300 780 063
43
Spitfire™
75mm Magazine Tool
Powder Actuated Systems
NZ ONLY
Description The Spitfire™ C75 Indirect Acting Tool is a magazine tool or a single shot tool used for framing and general builder applications. It is supplied in a sturdy carry case with service kit and safety equipment
Specification Model Weight Impact Force Fixing Capacity: Timber to Concrete Timber to Steel Metal to Concrete Metal to Steel Pin Capacity (Single shot) Pin Capacity (Magazine) Overall Length
SPITFIRE-C75 3.0 kg (3.4 kg with mag.) 360J 75mm 75mm 3mm 3mm Up to 75mm Up to 75mm 492mm
Related Products Disc Power Loads Collated Drive Pins
Features & Benefits • Magazine fits from 15mm to 75mm drive pins • Automatic piston return provides rapid firing in either magazine or single shot mode • A 10 pin magazine provides ability to fire 1 pin per second • Simple disassembly and easy maintenance mean less downtime on the job • Power adjustment allows power to be set according to base material without changing power load or pin length
Tool Accessories
Trades & Applications
Residential Home Formwork Ceiling & Partitioning Bricklayer Builder Contractor Contractor Timber to concrete 4 4 Timber to steel 4 4 Sacrificial steel formwork to steel 4 Steel track to concrete & steel 4 4 Brick Ties to concrete & steel 4 4
44
www.ramset.com.au
1300 780 063
Spitfire™
75mm Magazine Tool Standard Operating Procedure
Spitfire™ Part No SPITFIRE-C75
Spitfire™ Accessories Description Spitfire™ tool 75mm Magazine
Order Qty 1
Kit includes: Spitfire™ tool, sturdy carry case, service kit and safety equipment.
Part No S011825 S010983 S011483 S011822 S011158 OS300 RSSPA
Description Piston Assembly Insulation Ring (2 per pack) Piston return spring (2 per pack) Pin Guide Assembly Magazine Oil Spray 300ml PA Tool - Safety Warning Sign
Order Qty 1 1 1 1 1 1 1
Collated Pins for Fixing to Structural Steel and Hard Concrete The Ramset™ range of Premium Collated Drive Pins is designed for use with the Spitfire-C75 magazine for fastening to steel and hard concrete applications. The design of these drive pins allows them to penetrate hard materials with less power while the strengthened shank greatly reduces the possibility of column collapse. For use in steel up to Max. 11mm thickness.
Specifications Raw Material Corrosion Protection Nominal Head Diameter Nominal Shank Diameter Shear Strength Tensile Strength Hardness
NZ ONLY NZ ONLY
Carbon Steel (Plastic Collation) Zinc Electroplated (Minimum coating 7µm) 8.8mm 4.0mm / 3.7mm 1240N/mm2 2000N/mm2 54 - 58HRC
Part No
Drive Pin Length
SC925C SC930C SC935C SC940C SC950C SC960C SC975C
25mm 30mm 35mm 40mm 50mm 60mm 75mm
Max Fixture (thickness to steel) 12mm 18mm 20mm 30mm 35mm 45mm 75mm
Max Fixture (thickness to concrete) 2mm 5mm 10mm 15mm 25mm 35mm 50mm
Order Qty 500 500 500 300 300 300 300
Disc Power Loads Accessory
Description
Disc Powerloads
Item / Code
Details
Box Qty
PLDGR25
Green (weak)
100
PLDYW25
Yellow (medium)
100
PLDRD25S
Red (strong)
100
www.ramset.com.au
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45
Powder Actuated Systems
Always read and understand the instruction manual before attempting to operate a Ramset™ powder actuated tool. Ramset™ also recommends users obtain personal instruction and training from a Ramset™ representative. 1. First cycle the tool, unlock the cover and insert the disc power load. 2. Insert the correct fastener or collated fasteners, (without compressing the front of the tool). When one or more fasteners are in the magazine it is impossible to insert another strip. 3. The tool should then be compressed against the work surface. (Making sure that the tool is perpendicular to the work surface). 4. Once the tool is compressed the trigger is actuated and the fastener is driven through the material being fastened into the substrate.
FrameBoss™ Fully Automatic Tool
Powder Actuated Systems
Quick change fastener guide
Power adjustment
Automatic piston return
Cushioned rubber grip
10 pin magazine
60mm Magazine Model
FAST FIXING!
75mm or 100mm single shot fastener guide included in tool kit, dependent on tool model
Description
The Ramset™ FrameBossTM is a fully automatic powder actuated tool, which is capable of fixing 10 pins without the need to reload or cycle the tool. The automatic piston return system and 10 pin magazine allow for faster fixing rates with less effort. The magazine can be adjusted to lock into a number of positions to allow the tool to be used in confined spaces. The FrameBossTM tool is also supplied with a single shot fastener guide to allow the tool to be used with longer fasteners and assembles such as brackets and clips. With a huge 380 Joules of impact energy coupled with power adjustment, the tool can be used in a wide variety of applications e.g. Timber framing, formwork and the fixing of steel track. FrameBossTM is designed to save you time and money.
Specification Model Weight Impact Force Fixing Capacity: Timber to Concrete Timber to Steel Metal to Concrete Metal to Steel Pin Capacity (Single shot) Pin Capacity (Magazine) Overall Length Substrates
FRAMEBOSS75 FRAMEBOSS 3.0 kg (3.2 kg with mag.) 3.7 kg (3.99 kg with mag.) 380J 380J 50mm 50mm 3mm 3mm up to 75mm
75mm 50mm 3mm 3mm up to 100mm
up to 60mm
up to 75mm
490mm 525mm Concrete, Steel, Masonary Concrete, Steel, Masonary
Related Products Power Loads Drive Pins
46
Tool Accessories Drive Pin Accessories
www.ramset.com.au
1300 780 063
Features & Benefits
• Automatic piston return • No manual cycling required • Easy to maintain on site • 10 Pin magazine and single shot fastener guide • 75mm single shot capacity, 100mm with FRAMEBOSS75 • 60mm magazine capacity, 75mm with FRAMEBOSS • 380J maximum impact energy • Power adjustment • Trigger lock • Hand guard • Cushioned rubber grip
FrameBoss™ Fully Automatic Tool
Trades & Applications
Powder Actuated Systems
Residential Home Formwork Ceiling & Partitioning Bricklayer Builder Contractor Contractor Timber to concrete 4 4 Timber to steel 4 4 Sacrificial steel formwork to steel 4 Steel track to concrete & steel 4 4 Brick Ties to concrete & steel 4 4
Standard Operating Procedure
Always read and understand the instruction manual before attempting to operate a Ramset™ powder actuated tool. Ramset™ also recommends users obtain personal instruction and training from a Ramset™ representative. 1. First cycle the tool and insert the power load strip. 2. Insert the correct fastener or collated fasteners, (without compressing the front of the tool). 3. The tool should then be compressed against the work surface. (Making sure that the tool is perpendicular to the work surface). 4. Once the tool is compressed the trigger is actuated and the fastener is driven through the material being fastened into the substrate.
FrameBoss™ Part No FRAMEBOSS FRAMEBOSS75
Description FrameBoss™ tool kit 60mm Magazine FrameBoss™ tool kit 75mm Magazine
Order Qty 1 1
Kit includes: FrameBoss™ tool, steel tool case, single shot fastener guide, magazine, safety glasses, maintenance kit and instruction manual.
FRAMEBOSS Accessories Part No PA37037 011483 010983 PA37040 PA37038 PA9316 PBT PA1613 PA37023 PAWS8
Description Piston Piston Return Spring (x1) Piston Buffer (x2) Fastener Guide Assembly Magazine Assembly PA Lubricating and Release Oil Drive Pin Removal Tool Safety Glasses Spall Shield Explosive Tool in Use - Safety Warning Sign
FRAMEBOSS75 Accessories Order Qty 1 1 1 1 1 1 1 1 1 1
Part No PA37041 011483 010983 PA37063 PA37049 PA9316 PBT PA1613 PA37023 PAWS8
Description Piston Piston Return Spring (x1) Piston Buffer (x2) Fastener Guide Assembly Magazine Assembly PA Lubricating and Release Oil Drive Pin Removal Tool Safety Glasses Spall Shield Explosive Tool in Use - Safety Warning Sign
Order Qty 1 1 1 1 1 1 1 1 1 1
Power Load Strips Part No PLSGR22 PLSYW22 PLSRD22
Colour Green Yellow Red
Strength Weak Medium Strong
Order Qty 100 100 100
www.ramset.com.au
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47
FrameBoss™ Collated Drive Pins
Standard Collated Drive Pins for Fixing to Concrete and Masonary
Powder Actuated Systems
Collated Drive Pins designed for use with the FrameBoss™ magazine for fastening to standard strength concrete, masonry and steel up to a maximum of 8mm.
Specifications Raw Material Corrosion Protection Nominal Head Diameter Nominal Shank Diameter Shear Strength Tensile Strength Hardness
Carbon Steel (Plastic Collation) Zinc Electroplated (Minimum coating 7µm) 8.8mm 3.7mm 1120N/mm2 1800N/mm2 50 -55HRC
Part No
Drive Pin Length
C925C C930C C940C C950C C960C C975C
25mm 30mm 40mm 50mm 60mm 75mm
Max Fixture (thickness to steel) 12mm 18mm 30mm 35mm 45mm 60mm
Max Fixture (thickness to concrete) 2mm 5mm 15mm 25mm 35mm 50mm
Order Qty 500 500 300 300 300 300
Collated Pins for Fixing to Structural Steel and Hard Concrete
The Ramset™ range of Premium Collated Drive Pins is designed for use with the FrameBoss™ magazine for fastening to steel and hard concrete applications. The design of these drive pins allows them to penetrate hard materials with less power while the strengthened shank greatly reduces the possibility of column collapse. For use in steel up to Max. 11mm thickness.
Specifications Raw Material Corrosion Protection Nominal Head Diameter Nominal Shank Diameter Shear Strength Tensile Strength Hardness
NZ ONLY NZ ONLY
Carbon Steel (Plastic Collation) Zinc Electroplated (Minimum coating 7µm) 8.8mm 4.0mm / 3.7mm 1240N/mm2 2000N/mm2 54 -58HRC
Part No
Drive Pin Length
SC925C SC930C SC935C SC940C SC950C SC960C SC975C
25mm 30mm 35mm 40mm 50mm 60mm 75mm
Max Fixture (thickness to steel) 12mm 18mm 20mm 30mm 35mm 45mm 75mm
Max Fixture (thickness to concrete) 2mm 5mm 10mm 15mm 25mm 35mm 50mm
*Refer to page 56 for more fasteners that are suitable for use with the FrameBossTM Tool
Ramset™ recommends application test on-site before commencing use.
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Order Qty 500 500 500 300 300 300 300
FrameBoss™ InsulFastTM Accessory Kit
Powder Actuated Systems
NEW Description The Ramset™ InsulFast™ adaptor kit transforms the FrameBoss™ tool into a specialist insulation fixing tool with automatic piston return. The FrameBoss™ tool in this configuration is capable of fastening insulation from 50mm to 120mm without compression. (This adaptor is not compatible with the FRAMEBOSS75 model tool)
Accessories Part No PA11030 011031 011032
Description InsulFast™ adaptor kit includes Fastener Guide Assembly, Piston and Piston Return Spring Piston - includes Piston Return Spring Piston Return Spring x 2
Fastener Specification Fastener Body Material Holding Diameter Lengths Available Drive Pin Material Drive Pin Plating Drive Pin Shear Strength (Ultimate)
Technical Load Data Part No. CI650 CI960 CI670 CI6100 CI6120*
Concrete Strength 25 – 45 MPa 25 – 45 MPa 25 – 45 MPa 25 – 45 MPa 25 – 45 MPa
Order Qty 1 1 1
High Density Polyethylene (HDPE) 60 mm (90 mm for CI960) 50 mm to 120 mm Carbon Steel Electroplated Zinc 12.0 kN
Tensile Working Load Limit WLL 0.30 kN 0.30 kN 0.30 kN 0.30 kN 0.30 kN
The recommended loads (kN) are calculated from the mean ultimate load and a factor of safety higher than 4. A minimum of 4 fixings per fastened unit are required. * Available upon request.
Insulation Fasteners for Concrete, Masonary and Steel
Part No. CI650 CI960 CI670 CI6100 CI6120*
Rigid Insulation Thickness 50mm 60mm 70mm 100mm 120mm
Soft Insulation Thickness 50 mm – 55mm 60 mm – 65mm 70 mm – 75mm 100mm – 110mm 120mm – 130mm
Fastener Colour Natural (White) Black Natural (White) Natural (White) Natural (White)
Order Qty 200 100 200 100 100
* Available upon request. Ramset™ recommends application test on-site before commencing use.
www.ramset.com.au
1300 780 063
49
FrameMaster™
TS750P - Power Adjustable Tool
Powder Actuated Systems
Power adjustment
Cushioned rubber grip
Description
The Ramset™ FrameMaster™ TS750P is the timber framing expert. A power adjustable tool designed for fixing timber framing to concrete and general repetitive work.
Specifications Weight Impact Force Fixing Capacity: Timber to Concrete Timber to Steel Metal to Concrete Metal to Steel Pin Capacity Overall Length Substrates
2.5kg 300J 60mm 50mm 3mm 3mm up to 85mm 380mm Concrete, Steel, Masonary
Features & Benefits
• Fast – 10 shot strip feed with automatic advance • Optimum fixing – positive power adjustment ensures consistent performance • Power – adjustable for use with steel or concrete • Minimal maintenance – easy to dismantle & clean to reduce downtime • Long Life – long life piston & buffer
Related Products Power Loads Drive Pins Tool Accessories Drive Pin Accessories
50
www.ramset.com.au
*Refer to page 56 for fasteners that are suitable for use with the FrameMasterTM TS750P Tool
1300 780 063
FrameMaster™
TS750P - Power Adjustable Tool Trades & Applications
Residential Home Formwork Bricklayer Builder Contractor 4 4 4 4 4 4
Timber to concrete Timber to steel Brick Ties to concrete & steel
Powder Actuated Systems
Standard Operating Procedure
Always read and understand the instruction manual before attempting to operate a Ramset™ powder actuated tool. Ramset™ also recommends users obtain personal instruction and training from a Ramset™ representative. 1. First cycle the tool and insert the power load strip. 2. Insert the correct fastener, (without compressing the front of the tool). 3. The tool should then be compressed against the work surface. (Making sure that the tool is perpendicular to the work surface). 4. Once the tool is compressed the trigger is actuated and the fastener is driven through the material being fastened into the substrate.
FrameMaster™ TS750P Part No TS750P
Description FrameMaster™ TS750P tool
Order Qty 1
Kit includes: FrameMaster™ tool, high impact carry case, safety glasses, maintenance kit and instruction manual.
FrameMaster™ TS750P Accessories Part No PA27833 PA27432 PA27831 PA9316 PBT PA1613 PA27580 PAWS8
Description Piston Assembly - Standard Piston Assembly - High Power Fastener Guide Assembly PA Lubricating and Release Oil Drive Pin Removal Tool Safety Glasses Spall Shield Explosive Tool in Use - Safety Warning Sign
Order Qty 1 1 1 1 1 1 1 1
Power Load Strips Part No PLSGR22 PLSYW22 PLSRD22
Colour Green Yellow Red
Strength Weak Medium Strong
Order Qty 100 100 100
www.ramset.com.au
1300 780 063
51
FormMaster™ The Formworker’s Tool
Powder Actuated Systems
Power adjustment
Cushioned rubber grip
HIGH POWER! Description
The Ramset™ FormMaster™ is the professional’s choice for long pin fixing. A high powered fastening system with the power and comfort to meet the demands of the timber and steel formwork industry and heavier repetitive fixing jobs.
Specifications Weight Impact Force Fixing Capacity: Timber to Concrete Timber to Steel Metal to Concrete Metal to Steel Pin Capacity Overall Length Substrates
3.0kg 400J 75mm 50mm 3mm 3mm up to 100mm 448mm Concrete, Steel, Masonary
Features & Benefits
• Fast – 10 shot strip feed with automatic advance • Optimum fixing – positive power adjustment ensures consistent performance • Power – adjustable for use with steel or concrete • Front barrel safety grip & hand guard – all day use comfort • Minimal maintenance – easy to dismantle & clean to reduce downtime • Long Life – long life piston & buffer
Related Products Power Loads Drive Pins Tool Accessories Drive Pin Accessories
52
www.ramset.com.au
*Refer to page 56 for fasteners that are suitable for use with the FormMasterTM Tool
1300 780 063
FormMaster™ The Formworker’s Tool Trades & Applications
Powder Actuated Systems
Residential Home Formwork Bricklayer Builder Contractor Timber to concrete 4 4 Timber to steel 4 4 Brick Ties to concrete & steel 4 4 Sacrificial steel formwork to steel 4
Standard Operating Procedure
Always read and understand the instruction manual before attempting to operate a Ramset™ powder actuated tool. Ramset™ also recommends users obtain personal instruction and training from a Ramset™ representative. 1. First cycle the tool and insert the power load strip. 2. Insert the correct fastener, (without compressing the front of the tool). 3. The tool should then be compressed against the work surface. (Making sure that the tool is perpendicular to the work surface). 4. Once the tool is compressed the trigger is actuated and the fastener is driven through the material being fastened into the substrate.
FormMaster™ Part No FORMMASTER
Description FormMaster™ Tool
Order Qty 1
Kit includes: FormMaster™ tool, high impact carry case, safety glasses, maintenance kit and instruction manual.
FormMaster™ Accessories Part No PA28811 PA312860 PA28816 PA9316 PBT PA1613 PA310000 PAWS8
Description Piston Assembly Buffer x 5 Fastener Guide Assembly PA Lubricating and Release Oil Drive Pin Removal Tool Safety Glasses Spall Shield Explosive Tool in Use - Safety Warning Sign
Order Qty 1 1 1 1 1 1 1 1
Power Load Strips Part No PLSGR22 PLSYW22 PLSRD22
Colour Green Yellow Red
Strength Weak Medium Strong
Order Qty 100 100 100
www.ramset.com.au
1300 780 063
53
TyMaster™ The Overhead Tool
Powder Actuated Systems
Automatic piston return
Dedicated pole tool
Automatic charge advance
OVERHEAD FIXING! Description
The Ramset™ TyMaster™ is an effortless, overhead fixing, fully automatic tool with extension pole for efficient, remote, overhead fixing of suspended ceilings and services installations.
Typical Properties Weight Impact Force Fixing Capacity: Metal to Concrete Metal to Steel Pin Capacity Overall Length (including pole) Substrates
2.3kg 320J 3mm 3mm up to 32mm 2000mm Concrete, Steel, Masonary
Features & Benefits
• Fast 10 shot strip feed with automatic advance • Lightweight – reduced fatigue in overhead operation • Fully automatic – high install rate • Safe – patented “Breech lockout” prevents the tool from firing while directed horizontally or while directed below the horizontal • Minimal maintenance
Related Products Power Loads Drive Pins Tool Accessories Drive Pin Accessories
54
www.ramset.com.au
*Refer to page 56 for fasteners that are suitable for use with the TyMasterTM Tool
1300 780 063
TyMaster™ The Overhead Tool
Trades & Applications
Ceiling & Partitioning Contractor Fixing of suspended ceilings 4 Light duty cable tray Catenary wire fixings
Electrical Contractor 4 4
Powder Actuated Systems
Standard Operating Procedure
Always read and understand the instruction manual before attempting to operate a Ramset™ powder actuated tool. Ramset™ also recommends users obtain personal instruction and training from a Ramset™ representative. 1. First insert the power load strip in the tool. 2. Load the correct drive pin, (without compressing the front of the tool). 3. Carefully raise the tool to the ceiling and depress the barrel assembly where the fastening is to be made. 4. While holding the tool perpendicular and compressed against the work surface, forcibly push upwards on the pole handle to fire the tool.
TyMaster™ Part No TYMASTER
Description TyMaster™ Tool
Order Qty 1
Kit includes: TyMaster™ tool, high impact carry case, 1560mm (3 x 520mm) pole extension, safety glasses, maintenance kit and instruction manual.
TyMaster™ Accessories Part No 653116 PAT1085 653021 653106 653035 PA9316 PBT PA1613 PAWS8
Description Piston Standard Piston High Power Buffer x 3 Fastener Guide Assembly Spall Shield PA Lubricating and Release Oil Drive Pin Removal Tool Safety Glasses Explosive Tool in Use - Safety Warning Sign
Order Qty 1 1 1 1 1 1 1 1 1
Power Load Strips Part No PLSGR22 PLSYW22 PLSRD22
Colour Green Yellow Red
Strength Weak Medium Strong
Order Qty 100 100 100
www.ramset.com.au
1300 780 063
55
Drive Pins
Powder Actuated Systems Standard Drive Pins for Concrete, Masonry and Steel
Powder Actuated Systems
Drive Pins designed for fastening to standard strength concrete, masonry and steel up to a maximum of 8mm.
Specifications Raw Material Corrosion Protection Nominal Head Diameter Nominal Shank Diameter Shear Strength Tensile Strength Hardness
Carbon Steel Zinc Mechanically Plated (Min coating 6µm) 7.8mm 3.7mm 1200N/mm2 1950N/mm2 52 - 55HRC
Part No
Drive Pin Length
LDU25 LDU32 LDU38 LDU50 LDU57 LDU65 LDU75 LDU90 LDU99
25mm 32mm 38mm 50mm 57mm 65mm 75mm 90mm 100mm
Max Fixture (thickness to steel) 12mm 20mm 25mm 35mm 45mm 50mm N/A N/A N/A
Max Fixture (thickness to concrete) 2mm* 7mm 12mm 25mm 35mm 45mm 50mm 65mm 75mm
Order Qty 100 100 100 100 100 100 100 100 100
AU ONLY AU ONLY
* Denotes steel fixture only
Timber Formwork Pins for Concrete and Easy Pin Removal
Drive Pins designed for fastening timber formwork to concrete. When the timber needs to be removed, the small head reduces the force required to strip the timber. The groove in the shank allows the pin to be removed easily with Ramset’s drive pin breaker tool.
Specifications Raw Material Corrosion Protection Nominal Head Diameter Nominal Shank Diameter Shear Strength Tensile Strength Hardness
PBT (Pin Breaker Tool)
Carbon Steel Zinc Mechanically Plated (Min coating 6µm) 6.3mm 3.7mm 1200N/mm2 1950N/mm2 52 - 55HRC
Part No
Drive Pin Length 75mm 100mm
LDU75F AU ONLY
LDU99F PBT (Pin Breaker Tool)
Max Timber Thickness 50mm 75mm
Ramset™ recommends application test on-site before commencing use.
56
www.ramset.com.au
1300 780 063
Order Qty 200 200 1
Drive Pins
Powder Actuated Systems Premium Drive Pins for Structural Steel
Ramset’s range of Premium Drive Pins has been designed for steel and hard concrete applications. The design of these drive pins allows them to penetrate hard materials with less power while the strengthened shank greatly reduces the possibility of column collapse.
Powder Actuated Systems
Specifications Raw Material Corrosion Protection Nominal Head Diameter Nominal Shank Diameter Shear Strength Tensile Strength Hardness
Carbon Steel Zinc Electroplated (Min coating 7µm) 8.8mm 4.0 / 3.5mm 1240N/mm2 2000N/mm2 54 - 58HRC
Part No
Description
AU ONLY
SC925 SC930 SC940 SC950 SC950W ONLY SC960 SC960W ONLY SC970
AU AU
NZ Part No
032930 032920 032910 032900 032890
Max Fixture (thickness to steel) 12mm 18mm 30mm 35mm 35mm 45mm 45mm 55mm
Thin Steel to Structural Steel Pin Timber to Structural Steel Pin Timber to Structural Steel Pin Timber to Structural Steel Pin Frame & Truss 16mm Washered Pin Timber to Structural Steel Pin Frame & Truss 16mm Washered Pin Timber to Structural Steel Pin
Max Fixture (thickness to concrete) 2mm 5mm 15mm 25mm 25mm 35mm 35mm 45mm
Order Qty 100 100 100 100 100 100 100 100
Washered Drive Pins For Concrete, Masonry and Steel Washered Drive Pins designed to provide maximum clamping load while improving tool piston life. Wherever possible the use of washered drive pins is recommended to prevent failure of the material being fastened.
LWU25K
Specifications Raw Material Corrosion Protection Nominal Head Diameter Nominal Shank Diameter Shear Strength Tensile Strength Hardness
Part No
AU LWU25 ONLY AU ONLY
LWU32 LWU75 LWU25K
Carbon Steel Zinc Mechanically Plated (Min coating 6µm) 7.8mm 3.7mm 1200N/mm2 1950N/mm2 52 - 55HRC
LWU25
Washer Diameter
Drive Pin Length
22mm 22mm 16mm 16mm
25mm 32mm 75mm 25mm
Max Fixture (thickness to concrete) 2mm* 7mm 50mm 2mm*
Order Qty 100 100 100 100
* Denotes steel fixture only
Ramset™ recommends application test on-site before commencing use.
www.ramset.com.au
1300 780 063
57
Drive Pins
Powder Actuated Systems Angle Bracket and Threaded Rod Hanger AU ONLY Assemblies
LAU25
Powder Actuated Systems
Ramset’s Angle Bracket and Threaded Rod Hanger Assemblies provide a secure fixing point for a wide variety of applications.
Specifications Raw Material Corrosion Protection Nominal Head Diameter Nominal Shank Diameter
Part No LAU25 LAU30H LZU30H
LZU30H
Carbon Steel Zinc Plated 7.8mm Various
Description Standard Duty Heavy Duty Threaded Rod Hanger - M10
Drive Pin Length 25mm 25mm 25mm
Order Qty 100 100 100
Drive Pins For Fixing Thin Steel To Steel Drive pin for fixing thin steel to structural steel sections.
Specifications Raw Material Corrosion Protection Nominal Head Diameter Nominal Shank Diameter Shear Strength Tensile Strength Hardness
Carbon Steel Zinc Mechanically Plated (Min coating 6µm) 7.8mm 4.0mm 1200N/mm2 1950N/mm2 52 - 55HRC
Part No SP12
Description Premium Steel Pin
Drive Pin Length 13mm
Order Qty 100
Washered Drive Pins For Fixing Thin Steel To Steel
Drive Pin designed for fixing thin steel to structural steel sections. This drive pin provides excellent clamping with a special 14mm diameter washer that interacts with a tapered section on the shank of the drive pin.
Specifications Raw Material Corrosion Protection Nominal Head Diameter Nominal Shank Diameter Shear Strength Tensile Strength Hardness Part No SBR9
Carbon Steel Zinc Electroplated (Min coating 7µm) 8.8mm 4.0mm 1240N/mm2 2000N/mm2 54 - 58HRC Description Decking Pin
Washer Diameter 14mm
Drive Pin Length 20mm
* Suitable for use with Kingflor®, Bondek®, Condeck®
Ramset™ recommends application test on-site before commencing use.
58
www.ramset.com.au
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Order Qty 100
AU ONLY
Drive Pins
Powder Actuated Systems Soft Washered Membrane Fastener AU ONLY Soft Washered Drive Pin designed for fastening insulation up to 25mm, also designed for fastening foils and membranes such as drainage sheeting to concrete. The soft washer prevents any damage to the foil or membrane.
Specifications
Powder Actuated Systems
Raw Material Corrosion Protection Nominal Head Diameter Nominal Shank Diameter Shear Strength Tensile Strength Hardness Washer Diameter
Carbon Steel (Plastic Washer) Zinc Electroplated (Min coating 7µm) 8.8mm 3.7mm 1120N/mm2 1800N/mm2 50 - 55HRC 35mm
Part No
Drive Pin Length
CR950P
50mm
Max Insulation Thickness 25mm
Order Qty 200
Drive Pin Accessories
Drive Pin accessories for use with Ramset’s standard LDU range of Standard Drive Pins for concrete, masonry and steel. The use of the discs provides maximum clamping loads while improving tool piston life. The use of the angle clip provides a fixing point for applications such as catenary wire.
Specifications Raw Material Corrosion Protection
Low Carbon Steel Zinc Electroplated (Min coating 6µm) RD16
Part No RCA25F ONLY RD16
AU
Description 25mm Angle Clip 16mm Disc
RCA25F Order Qty 100 100
Ramset™ recommends application test on-site before commencing use.
www.ramset.com.au
1300 780 063
59
Misc. Drive Pins Powder Actuated Systems
Drive Pins to suit Previous Ramset™ Tools - J20S, J20, 1/4” Barrel (AU only), J208 8mm Barrel (NZ only). Drive Pins for use with previous Ramset™ direct acting powder actuated tools; J20, J20S fitted with a ¼” barrel.
Powder Actuated Systems
Specifications Raw Material Corrosion Protection Nominal Head Diameter Nominal Shank Diameter Shear Strength Tensile Strength Hardness
Carbon Steel Zinc Mechanically Plated (Min coating 6µm) 6.3mm (AU), 8mm (NZ) 3.7mm 1200N/mm2 1950N/mm2 52 - 55HRC
Part No HDB50 HDB64 HDB75 HDB95
Nominal Head Diameter 6.3mm 6.3mm 6.3mm 6.3mm
Length 50mm 64mm 75mm 95mm
Order Qty 100 100 100 100
Part No HD850 HD865 HD875 HD890 HD899
Nominal Head Diameter 8.0mm 8.0mm 8.0mm 8.0mm 8.0mm
Length 50mm 65mm 75mm 90mm 99mm
Order Qty 100 100 100 100 100
Powerloads to suit Previous Ramset™ Tools - J20S, J20, 1/4” Barrel (AU only), J208 8mm Barrel (NZ only). Power Load Cartridge designed for use with Ramset’s JobMaster™ tool and previous Ramset™ direct acting powder actuated tools; J20, J20S.
Specifications Charge Type Calibre
Single Cartridge 5.6 x 16mm
Part No Calibre PLCGR22S 5.6mm x 16mm PLCYW22S 5.6mm x 16mm PLCRD22S 5.6mm x 16mm *PLCPU22S 5.6mm x 16mm PLCGY22S 5.6mm x 16mm NZ ONLY * Not suitable for use with JobMaster™
Colour Green Yellow Red Purple Grey
Strength Weak Medium Strong Very Strong Extra Strong
Order Qty 100 100 100 100 100
Strip Powerloads to suit Previous Ramset™ Strip Feed Tools & Hilti™ Strip Feed Tools
Power Load Strip designed for use with Ramset™ tools; FrameBoss™, FormMaster™, TyMaster™, FixMaster™ (TS60P), FrameMaster™ (TS750(P)), S75A, FrameFix™, Striker, Rocket. Also suitable for use with Hilti tools; DX460, DX351, DX-A40/41, DX36.
Specifications Charge Type Calibre Part No PLSGR22 PLSYW22 PLSRD22
10 Shot Strip 6.8 x 11mm Calibre 6.8mm x 11mm 6.8mm x 11mm 6.8mm x 11mm
Colour Green Yellow Red
Strength Weak Medium Strong
Ramset™ recommends application test on-site before commencing use.
60
www.ramset.com.au
1300 780 063
Order Qty 100 100 100
AU ONLY NZ
ONLY
www.ramset.com.au
1300 780 063
61
AUSTRALIA Sales, Orders and Enquiries Tel: 1300 780 063 Fax: 1300 780 064 Email: Web:
[email protected] www.ramset.com.au
NEW ZEALAND Sales, Orders and Enquiries Tel: 0800 RAMSET (726738) Fax: 09 444 2864 Email: Web:
[email protected] www.ramset.co.nz
AUSTRALIAN TRADE CENTRES Victoria
New South Wales
ACT
1 Ramset Drive, Chirnside Park 3116
563 Gardeners Road, Mascot 2020
Queensland
South Australia
3/8 Channel Road, Mayfield West 2304
5/71 Victoria Crescent, Abbotsford 3067
115 Sir Donald Bradman Drive, Hilton 5033
71 Carnarvon Street, Silverwater 2128
5/19 Tennant Street, Fyshwick 2609
Western Australia
525 Abernethy Road, Kewdale 6105
53 Doggett Street, Newstead 4006
NEW ZEALAND TRADE CENTRES
- Onekawa
Auckland - Glenfield
Hamilton
Napier
Auckland - Penrose
Tauranga - Mt Maunganui
Lower Hutt
Dunedin
Auckland - Henderson
Rotorua
Wellington
Invercargill
23-29 Poland Rd p 09 447 1296 f 09 447 1297 e
[email protected] 35 Station Rd p 09 579 3072 f 09 579 1701 e
[email protected] 123 Central Park Drive p 09 838 9865 f 09 837 3014 e
[email protected] Auckland - East Tamaki
Unit 1, 333 East Tamaki Road p 09 272 4701 f 09 272 4703 e
[email protected] Whangarei
Territory Manager p 09 438 2010 f 09 438 9188 e
[email protected]
15 Somerset St p 07 847 9047 f 07 847 9980 e
[email protected] Unit 1, 15 Portside Drive p 07 572 0520 f 07 572 0530 e
[email protected] Waterford Park Estate 50 Old Taupo Rd p 07 348 0190 f 07 348 9200 e
[email protected] New Plymouth
Territory Manager p 06 759 8984 f 06 759 8983 e
[email protected] Palmerston North
903 Tremaine Avenue p 06 357 6745 f 06 357 6775 e
[email protected]
124 Taradale Road p 06 843 0067 f 06 843 0043 e
[email protected] 46 Victoria St p 04 569 7247 f 04 566 8752 e
[email protected] 147 Taranaki St p 04 384 4138 f 04 385 0868 e
[email protected] Nelson
Territory Manager p 03 548 2664 f 03 548 3559 e
[email protected]
Christchurch - Hornby
Unit 2/37 Foremans Rd p 03 349 4749 f 03 349 4750 e
[email protected] 5 Melbourne St p 03 455 1134 f 03 456 1388 e
[email protected] Territory Manager p 03 218 9241 f 03 214 7787 e
[email protected] Queenstown
200A Glenda Dr p 03 442 8073 f 03 442 8074 e
[email protected]
Christchurch - City
120 Montreal St p 03 341 8710 f 03 341 8730 e
[email protected]
ramsetreid™ 1 Ramset Drive, Chirnside Park 3116 In the interests of product improvement, ramsetreid™ reserves the right to alter product specifications as required. Information included in this resource book is correct at time of printing. It is the responsibility of the user to ensure product selected is appropriate for its intended use. For further technical information go to www.ramset.com.au or contact Ramset™ on the numbers indicated. ITW Australia Pty. Ltd. ABN 63 004 235 063 trading as ramsetreid™ © Copyright 2016 ™ Trademarks of Cetram Pty. Ltd. used under license by ramsetreid™
PART No.RAMFT0216
