Transcript
3 RBE Loose Fitting PAPR CBRN Upgrade Kit RBE-HUP
STEP 2. BE-10BR Label
%NSURE THAT PRODUCT LABEL SEWN INTO THE FRONT OF THE "% "2 INNER SHROUD MATCHES &IG OR &IG )F THE LABELS ARE not legible, or do not match either Fig. 1 or Fig. 2 then the hood should not be used in the upgraded system. Fig. 1
Fig. 2
User Instructions for Upgrade Kit RBE-HUP: for Systems FR-57L10 and FR-57N10. IMPORTANT: "EFORE USE THE WEARER MUST READ AND UNDERSTAND THESE User Instructions. Keep these User Instructions for reference.
Contact Information 2EAD ALL INSTRUCTIONS AND WARNINGS BEFORE USING +EEP THESE User Instructions FOR REFERENCE )F YOU HAVE QUESTIONS REGARDING THIS PRODUCT PLEASE CONTACT - 4ECHNICAL 3ERVICE )N 5NITED 3TATES 7EBSITE WWW-COM/CC3AFETY 4ECHNICAL 3ERVICE
BUTYL HEAD COVER W/CAPE PART NO. 522-02-23
)N #ANADA 7EBSITE WWW-COM#!/CC3AFETY 4ECHNICAL 3ERVICE
FORMERLY
THIS FABRIC IS NOT FLAME RESISTANT AND MUST NOT BE USED AROUND HEAT, FLAMES, SPARKS OR IN POTENTIALLY
System Description
EXPLOSIVE
4HE 2"% (50 UPGRADE KIT ALONG WITH THE INSPECTION STEPS OUTLINED IN THIS User Instruction, are intended to upgrade the FR-57L10 and &2 . SYSTEMS TO A .)/3( #HEMICAL "IOLOGICAL 2ADIOLOGICAL AND .UCLEAR #"2. APPROVED 0!02 SYSTEM Failure to follow the steps outlined in this User Instruction may adversely affect respirator performance and result in sickness or death.
Each person using this respirator upgrade kit must read and understand the information in these User Instructions before use. Use of RESPIRATORS BY UNTRAINED OR UNQUALIlED PERSONS OR USE THAT IS NOT IN ACCORDANCE WITH THESE User Instructions, may adversely affect respirator performance and result in sickness or death. $O NOT USE WITH PARTS OR ACCESSORIES OTHER THAN THOSE MANUFACTURED BY - AS DESCRIBED IN THESE User Instructions OR ON THE .)/3( APPROVAL LABEL FOR THIS RESPIRATOR $O NOT ATTEMPT TO REPAIR OR MODIFY ANY COMPONENT OF THE SYSTEM EXCEPT AS DESCRIBED IN THESE User Instructions. Failure to do so may adversely affect respirator performance and result in sickness or death.
ATMOSPHERES.
EXPOSURE TO SERIOUS BODILY INJURY OR DEATH.
SERIAL NO. DATE OF MFR.
2.
522-02-23
THIS FABRIC IS NOT FLAME RESISTANT AND MUST NOT BE USED AROUND HEAT, FLAMES, SPARKS OR IN POTENTIALLY EXPLOSIVE ATMOSPHERES. CONSULT YOUR LOCAL SAFETY PROFESSIONAL. FAILURE TO COMPLY MAY RESULT IN EXPOSURE TO SERIOUS BODILY INJURY OR DEATH.
CONSULT
YOUR LOCAL SAFETY PROFESSIONAL. FAILURE TO COMPLY MAY RESULT IN
WARNING
BUTYL RUBBER HOOD
SERIAL NO. DATE OF MFR.
Check the manufacturing date printed on the label. If printed date is earlier than MAY 2000, the hood CANNOT be USED IN AN UPGRADED #"2. 0!02 SYSTEM 0URCHASE A NEW "UTYL 2UBBER (OOD "% "2
STEP 3. BE-10BR Butyl Rubber Hood Inspection 1. 2. 4.
Check that there are no tears, rips or cracks in the hood assembly. Look closely at the stitching. There should be no tears or holes that could permit contaminated air to enter the hood. 3EALANT ALONG SEAMS AND ALONG THE VISOR INTERFACE TO BUTYL FABRIC SHOULD BE INTACT Face shield should be free of dents or cracks. )F THE HOOD FAILS ANY ONE OF THE PREVIOUS INSPECTION STEPS IT SHOULD NOT BE USED 0URCHASE A NEW "UTYL 2UBBER (OOD "% "2 - RECOMMENDS THE HOOD BE STORED WITH THE 2"% &)( FOAM INSERT TO PROTECT THE VISOR FROM BENDING AND CREASING
STEP 4. BATTERIES 2.
3M Occupational Health and Environmental Safety Division 3M Center, Building 0235-02-W-70 3T 0AUL -. 0RINTED IN 53! 3M and Breathe Easy are trademarks of 3M. ¥ - #OMPANY !LL RIGHTS RESERVED
STEP 5. 3M™ Breathe Easy™ Turbo Unit Inspection
2EMOVE THE lLTERSCARTRIDGES OR CANISTERS %XAMINE THE BLOWER HOUSING FOR CRACKS OR OTHER DAMAGE 2EPLACE IF CRACKED OR DAMAGED %XAMINE THE INSIDE OF THE BLOWER INTAKE MANIFOLD NOTE THE RED AND WHITE WIRES 4HE PRESENCE OF DUST OR OTHER PARTICULATE MATTER INSIDE THE MANIFOLD OR ON THE WIRES MAY INDICATE A DAMAGED lLTER IMPROPER SEATING OF THE lLTER CARTRIDGECANISTER OR INCORRECT lLTERCARTRIDGECANISTER SELECTION )NSPECT THE CARTRIDGE GASKETS AND ENSURE THEY ARE PRESENT AND NOT TORN CRACKED OR OTHERWISE DAMAGED #ONTACT - 4ECHNICAL 3ERVICE AT FOR assistance if needed.
STEP 6. 3M™ Breathe Easy™ Turbo Unit Labels 1.
Front label should match Fig. 3 and back label should match either Fig. 4 or 5. If either label does not match, contact - 4ECHNICAL 3ERVICE FOR ASSISTANCE Fig. 3
AIRSTREAM
FOR MORE INFORMATION In United States, contact: 7EBSITE WWW-COM/CC3AFETY 4ECHNICAL !SSISTANCE For other 3M products: - (%,03 OR
4HE "0 .I-( BATTERY WITH "# CHARGER AND ,ITHIUM 0RIMARY BATTERY ARE THE ONLY .)/3( #"2. APPROVED BATTERIES FOR THE 2"% , AND 2"% .- SYSTEMS Examine the outside of the battery pack for cracks, deformation or other damage. Replace if cracked, deformed or damaged.
™
Limitations of Use Refer to the 3M™ Breathe Easy™ Turbo and BE-10 series hood User Instructions for limitations on use of these respiratory protection systems.
Occupational Health and Environmental Safety Division
Required Tools
s s
3MALL 0HILLIPS HEAD SCREWDRIVER 3MALL PLIERS
TURBO UNIT
Fig. 4
PART NO. 022-00-03
™
WARNING: READ INSTRUCTIONS BEFORE USE.
)N ORDER TO ENSURE THAT YOUR EXISTING SYSTEM IS COMPATIBLE FOR UPGRADE THE FOLLOWING STEPS MUST BE FOLLOWED
STEP 1. Upgrade Kit Components
#HECK TO ENSURE THAT YOUR 2"% (50 UPGRADE KIT CONTAINS THE FOLLOWING COMPONENTS a. Decon Belt – RBE-BLT b. Three RBE-57 - Cartridges c. User Instructions 1. 3M™ Breathe Easy™ Turbo "0 "# "ATTERY#HARGER 3. 520-04-57 LiMnO2 Battery 4. BE Hoods 2"% (50 D "REATHING 4UBE WITH #LAMP n 2"% "4( E .)/3( #"2. RESPIRATOR APPROVAL LABEL NOTE: ! - SUPPLIED UPGRADE STICKER IS ALSO INCLUDED FOR YOUR CONVENIENCE TO BE APPLIED WHEN YOU HAVE PERFORMED THE necessary inspection to ensure that the upgrade is complete. )F YOU HAVE THE BATTERY PACK 2 .I#D REPLACE IT WITH "ATTERY 0ACK "0 .I-( AND 3MART "ATTERY #HARGER "# OR REPLACE WITH NON RECHARGEABLE ,I-N/ "ATTERY 0ACK 2
Filters, canisters, and cartridges correctly chosen for your application must be filled to the Turbo Unit prior to use. Always consult your safety professional for advice on the proper filter, cartridge or canister for your application. Intrinsically safe (Ignition & Temperature considerations only) for CLASSES I, II, III, DIVISION 1, GROUPS A, B, C, D, E, F, and G. HAZARDOUS LOCATIONS WHEN USED WITH BATTERY PACK 520-01-17. Use only 3M replacement parts. Substitution of components may void Factory Mutual Approval. FAILURE TO FOLLOW THE ABOVE MAY EXPOSE THE USER TO SERIOUS BODILY INJURY OR DEATH.
3M Occupational Health and Environmental Safety Division St.Paul, MN
FM
Breathe Easy™ Turbo Unit Part No. 022-00-03
Fig. 5
- -7#83%0/35-480523#('48120('33+0/#-(02#&6+%'0/4*'1201'2(+-4'2, cartridge or canister for your application. +-4'23%#/+34'23#/&%#242+&)'3%022'%4-8%*03'/(028052#11-+%#4+0/.534$'(+44'&404*'Turbo Unit prior to use. 3'0/-82'1-#%'.'/41#243 : 5$34+454+0/0(%0.10/'/43.#8+.1#+2+/42+/3+%3#('48. :/42+/3+%#--83#('0/-87*'/53'&7+4* #4'28#%, :To12'6'/4+)/+4+0/0((-#..#$-'#4.031*'2'3&+3%0//'%4$#44'281#%,$'(02'3'26+%+/) FAILURE TO COMPLY WITH THE Y ! D LY A ATOR PERFORMANCE LT INJURY. OR DEATH. Only as to intrinsic safety for use in Class I Group D, Class 11, Groups E, F, G, and Class III hazardous locations. 29GB
APPROVED TEMP CODE 12
STEP 7. Inspect Tie Wraps on Blower
STEP 9. Connecting the Breathing Tube RBE-BTH to the Turbo PAPR Unit
1.
2EMOVE EXISTING BREATHING TUBE AND CARTRIDGES 2EMOVE THE BACK COVER )TEM $IAGRAM OF THE TURBO 0!02 UNIT AND REMOVE WEB BELT FROM ASSEMBLY .OTE HOW THE BELT IS FED THROUGH THE BACK PLATE OF THE TURBO 2EMOVE THE BACK PLATE )TEM $IAGRAM OF THE TURBO 0!02 UNIT BY LOOSENING AND REMOVING THE FOUR SCREWS AND NUTS #AREFULLY SAVE THE SCREWS AND BOLTS FOR REPLACEMENT AT THE END OF THE INSPECTION 2EMOVE TURBO MOTOR BLOWER ASSEMBLY )TEM $IAGRAM FROM THE FRONT PLASTIC HOUSING AS SHOWN )NSPECT TURBO MOTOR BLOWER ASSEMBLY TO ENSURE THAT TWO TIE WRAPS ARE IN PLACE AS SHOWN BY ARROWS ON BLOWUP VIEW of Item 4, Diagram 1. Ensure two tie wraps are in place and the ends are opposite each other.
4
1 3
2
7
Carefully examine the entire breathing tube. Inspect the breathing tube for tears, holes, cracks, punctures or EXCESSIVE WEAR 2EPLACE AS NECESSARY "END THE TUBE TO VERIFY THAT IT IS mEXIBLE 0LACE THE HOSE CLAMP ONTO THE FREE END OF THE BREATHING TUBE &IG 3LIDE THAT END OF THE BREATHING TUBE OVER THE 4URBO 0!02 UNIT OUTLET UNTIL IT SEATS lRMLY AGAINST THE MOTOR BLOWER HOUSING &IG &INGER TIGHTEN CLAMP $/ ./4 /6%2 4)'(4%. %NSURE THAT THE BREATHING TUBE IS SECURED TO THE 4URBO 0!02 UNIT OUTLET AND THAT THE END OF THE BREATHING TUBE IS VISIBLE BETWEEN THE 4URBO 0!02 UNIT AND THE HOSE CLAMP &IG NOTE: 0ER THE User Instructions FOR THE -© "REATHE %ASY© 4URBO !SSEMBLY THE BREATHING TUBE MUST BE REMOVED TO ALLOW USE OF THE AIR mOW INDICATOR Air flow must be checked prior to each use of the respirator system. Refer to the Turbo Assembly User Instructions FOR SPECIlC PROCEDURES 5SERS MAY WISH TO STORE THE BREATHING TUBE DISCONNECTED FROM THE TURBO TO FACILITATE THE AIR mOW CHECK PRIOR TO USE 5SERS SHOULD ENSURE THAT THE CLAMP AND BREATHING TUBE ARE SECURELY STORED WITH THE RESPIRATOR SYSTEM
CBRN PAPR Upgrade applied
Fig. 10
Fig. 9
By:
Fig. 11
Date:
Diagram 1
STEP 10 (OPTIONAL). Attaching Cartridges
)F ONLY ONE TIE WRAP IS IN PLACE OR THE TIE WRAP ENDS ARE NOT POSITIONED FACING OPPOSITE EACH OTHER THE TURBO MOTOR BLOWER ASSEMBLY IS NOT SUITABLE TO BE UPGRADED TO MEET THE .)/3( #"2. 0!02 STANDARD 9OU MAY PURCHASE JUST THE TURBO MOTOR BLOWER ASSEMBLY )TEM $IAGRAM - PART NUMBER 2 TO REPLACE THE CURRENT MOTOR BLOWER ASSEMBLY AND INSTALL IT IN THE TURBO 0!02 UNIT !LTERNATIVELY YOU MAY PURCHASE A COMPLETE NEW 4URBO 0!02 UNIT WITH THE MOTOR BLOWER ASSEMBLY ALREADY INSTALLED n - PART NUMBER 2 )F TWO TIE WRAPS ARE IN PLACE AND CONlGURED CORRECTLY AS POINTED OUT IN )TEM $IAGRAM REPLACE THE MOTOR BLOWER unit into the plastic housing. 2EINSTALL THE FOUR SCREWS AND BOLTS ATTACHING THE BACK PLATE )TEM $IAGRAM TO THE MOTOR BLOWER AND PLASTIC HOUSING 5SE A SMALL PLIERS TO HOLD THE NUTS AND TIGHTEN SECURELY !TTACH THE 5PGRADE STICKER &IG TO THE OUTSIDE OF THE BACK PLATE )TEM $IAGRAM
3. 5.
7HEN READY TO USE THE CARTRIDGES REMOVE THEM FROM THEIR PACKAGING AND VERIFY THAT THEY ARE 2"% S Note: 5SE "Y $ATE IS BASED ON THE CARTRIDGES CAPS REMAINING SEALED /NCE OPENED THE CARBON CAPACITY WILL BEGIN TO DECREASE 4HE AMOUNT THE CAPACITY DECREASES WILL DEPEND ON HUMIDITY CHEMICAL EXPOSURE AND TIME 2EMOVE SCREW CAPS FROM CARTRIDGE AND RETAIN THEM FOR FUTURE USE Ensure that the air inlet insert is seated inside each of the three rubber air inlets on the Turbo unit and that the THREADS AND SEALING SURFACES ARE FREE OF DIRT AND DEBRIS &IG 3CREW A 2"% CARTRIDGE LOOSELY INTO EACH OF THE THREE THREADED INLETS When all three RBE-57 cartridges are in place, hand-tighten SO AN AIRTIGHT SEAL IS ACHIEVED BETWEEN THE NECK OF each cartridge and the rubber molding inside the threaded inlet.
CBRN PAPR Upgrade applied By: Fig. 12
Date:
WARNING
Fig. 6
$O NOT OVER TIGHTEN CARTRIDGE /VER TIGHTENING MAY RESULT IN DISTORTION OR DISPLACEMENT OF THE SEAL AND MAY ALLOW contaminated air to enter the respirator headpiece and may result in sickness or death.
STEP 8. Connecting Waist Belt, Decon RBE-BLT to Turbo PAPR Unit
2EMOVE BOTH OF THE BUCKLES FROM THE 2"% ",4 BELT 4HREAD THE BELT THROUGH THE BACK PLATE OF THE MOTOR BLOWER ASSEMBLY &IG
%NSURE THAT ALL PLUGS ARE REMOVED FROM CARTRIDGE ENDS BEFORE USING THE SYSTEM 2ETAIN THE PLUGS FOR LATER USE $ISPOSE OF USED CARTRIDGES IN ACCORDANCE WITH APPLICABLE REGULATIONS
Upgrade Check List 4HE FOLLOWING STEPS MUST BE SUCCESSFULLY COMPLETED TO ENSURE THAT THE UPGRADE IS COMPLETE
Fig. 7
4HREAD THE BELT THROUGH THE SLOTS ON THE BACK COVER AND SNAP THE BACK COVER ONTO THE ASSEMBLY &IG
Fig. 8
2EPLACE THE BUCKLES ON THE BELT AND PULL THE WHOLE BELT TO THE RIGHT OR LEFT THROUGH THE 4URBO 0!02 5NITS BRACKET SO THE BUCKLE CENTERS AT YOUR WAIST IN FRONT AND THE 4URBO 0!02 5NIT IS BEHIND YOU
"% "2 LABEL IS LEGIBLE INTACT AND MATCHES lGURES 34%0
-ANUFACTURING DATE ON "% "2 HOOD IS -AY OR LATER 34%0
"% "2 PASSED INSPECTION CRITERIA 34%0
3YSTEM WILL BE USED WITH "0 OR BATTERIES ONLY 34%0
-© "REATHE %ASY© 4URBO 5NIT PASSED INSPECTION CRITERIA 34%0
,ABELS ON 4URBO 5NIT MATCH lGURES 34%0
-OTOR "LOWER TIE WRAP INSPECTION CRITERIA MET 34%0
,ABEL PLACED ON BACK PLATE COVER OF 4URBO 5NIT 34%0
$ECON "ELT INSTALLED PER INSTRUCTIONS 34%0
"REATHING 4UBE INSTALLED PER INSTRUCTIONS 34%0
2"% CARTRIDGES INSTALLED OR INSTRUCTION REVIEWED /04)/.!, 34%0
Assembly and Operation 2EFER TO THE FOLLOWING User Instructions for assembly and operation of the complete system.
-© "REATHE %ASY© 4URBO 0!02 !SSEMBLY
3MART "ATTERY #HARGER "# "# AND "ATTERY 0ACK "0
"ATTERY 0ACK ,ITHIUM
(OODS "% 3ERIES
2"% ,OOSE &ITTING 0!02 #"2. 5PGRADE +IT 2"% (50
