Recycling Technology Static Equipment

Transcript

RECYCLING TECHNOLOGY Static EquipmEnt WE CARE cOntEntS WE CARE VElbErt – pRODuctiOn & DiStRiButiOn OF DOppStaDt Static EquipmEnt Recycling Technology Overview – machines . . . . . . . . . . . . . . 4 DW SERiES Shredders . . . . . . . . . . . . . . . . . . . . . . . 6 AK/NZ SERiES Grinders . . . . . . . . . . . . . . . . . . . . . . . 12 DF 307 Rotaro Fine Shredder . . . . . . . . . . . . . . . . . . . 18 SM/SST SERiES Screeners . . . . . . . . . . . . . . . . . . . . . . 20 DM 215 E mixer . . . . . . . . . . . . . . . . . . . . . . . . . . 26 DSP 20-5 Screw press . . . . . . . . . . . . . . . . . . . . 28 AT SERiES Feed Hoppers . . . . . . . . . . . . . . . . . . . 30 Typical Applications . . . . . . . . . . . . . 32 CalbE – pRODuctiOn & DiStRiButiOn OF mOBiLE DOppStaDt macHinES Doppstadt System Engineering technical Support . . . . . . . . . . . . . . . . 34 Mobile Recycling Overview . . . . . . . . . . . . . . . . . . . . . . . 38 3 SHREDDERS SCREENERS RECYCLING – EquipmEnt OVErViEW DW 2560 E DW 3060 E SM 318 A SM 518 A SM 518 F DW 306 CERON DW 3080 E2 DW 4060 E SM 620 A SM 725 A SM 1025 A SST 518 SST 725 SST 1025 AT 300 AT 600 DF 307 ROTARO 4 NZ 180 E SCREW PRESS AK 435 E MIxER FINE SHREDDER AK 235 E FEED HOPPERS GRINDERS DW 2060 E DM 215 DSP 20-5 5 DW SERiES Shredders 1 pOWErFul anD FlEXiblE Shredding by toothed roller and comb is ideal for the the machines are directly driven by ac or Dc motors most difficult of tasks . Roller teeth, made of durable with nominal current and low specific power consumption . steel, rip the material through a shredding comb . the By means of individual speed regulation* optimum pro- comb opens automatically (if required) in order to pre- cess speeds can be set and realised . the substantial vent damage by large unshreddable foreign objects . access panels and doors permit easy and effective all consumable parts e .g . knives etc . are quickly and maintenance from outside of the machine . Shredding easily exchangeable . 5 DriVE COmpartmEnt 3 rOllEr EXCHanGE aCCESS 6 maintEnanCE aCCESS panEl 7 lOWEr DiSCHarGE COnVEYOr 2 KEY bEnEFitS • Wide range of applications – shredding of various materials a minimum . plant design is achievable courtesy of their feed and 4 discharge connections . COmpOStinG - DOmEStiC, inDuStrial & WOOD WaStE prOCESSinG VOlumE rEDuCtiOn – prEparatiOn OF rDF (rEFuSE DEriVED FuEl) matErialS in g redd DW 2 FEED HOppEr therefore keeping the need for spare parts to material . integration of the machines into an overall 1 Series • resistance to damage by foreign objects • Hydraulically controlled shredding comb for machine protection (ejection of foreign objects) guarantees high ‘up-time’ of running machine 1 3 5 • low power consumption by way of direct motor drive dding Shre Series DW • Can be combined with other Doppstadt products 2 3 0 DU 32 7 i 2 ni n Se g rie s 6 Final product: for thermal utilization and recycling 1 dding Shre 2 3 Gr i DW n Se ding rie s (f inge r basket*) Final product: for thermal utilization T Series typical stages for refuse derived fuel processing Scre e ni n g Series DW Shre dd D W S i ng eri es *optional extra typical stages for volume reduction and domestic waste processing SM /SS 1 2 • One-man operation (remote control of main functions) Gr SM e re Sc /SS i ng en ries 3 T g Turnin Final product: compost 6 typical stages for waste wood processing AK nding /NZ Series N Z S er ie s AK / ding Grin S 4 ScMre/SST Se typical stages for compost production 4 4 COntrOl panEl tools used in this series of Doppstadt machines for their high throughput and coarsely shredded 1 3 1 rOllEr & SHrEDDinG COmb are identical to those used in the mobile series, the DW Series single shaft shredders are exemplary Sh 2 Sc r SM eening /SS T Series Final product: shredded and separated grain size(s) 5 Explanations and visuals based on DW 306 6 7 Optional: (Fe) separation, windsifting and secondary processing . 7 DW SERiES DW 2060 E DW 2560 E DW 3060 E DW 4060 E the smallest Doppstadt DW machine - DW 2060 E - is ideal for the DW 2560 E is the standard machine for domestic waste and the the Doppstadt DW 3060 E is used for the processing of household the largest Doppstadt machine for shredding of domestic waste and shredding of domestic waste and old timber . the 2m (6’ 6”) toothed processing of old wood . its 2 .5m (8’ 2”) long shredding roller rotates waste and waste wood . the 3 m (9’ 10”) roller turns at an adjustable old timber is the DW 4060 E . its 4m (13’ 1”) comminution roller rotates roller turns at 23 rpm . 14 roller and 15 comb teeth shred the materials . at a variable 7-28 rpm . materials are shredded by 17 roller and 7-28 rpm . 21 roller and 22 comb teeth are used to cause the shredding at 7-28 rpm (variable) . 27 roller and 28 comb teeth perform the shred- 18 comb teeth . of in-fed materials . ding action on materials . Total weight basic machine 13,200 kg (29,101 lb) Total weight basic machine 20,000 kg (44,092 lb) Total weight basic machine Drive Type AC motor Power 132/160 kW Drive Type DC motor Power 210/315 kW Drive Roller Length 2,000 mm (6’ 6”) Diameter 600 mm (2’) No. of teeth 14 Roller Length 2,500 mm (8’ 2”) Diameter 600 mm (2’) No. of teeth 17 Roller Dimensions basic machine L / W / H 6,150 / 2,000 / 2,520 mm Excluding: Hopper, Mounting Frame, (20’ 2”/ 6’ 6”/ 8’ 3”) Discharge Conveyor Dimensions basic machine L / W / H 6,600 / 2,500 / 3,150 mm Excluding: Hopper, Mounting Frame, (21’ 7”/ 8’ 2”/ 10’ 4”) Discharge Conveyor DW 3080 E2 DW 306 CERON the Doppstadt DW 3080 E2 “mammut” is a special machine for heavy the DW 306 cEROn is built using exceptionally strong, heavy duty duty applications . its 3 m shredding roller revolves at 7-28 rpm (adjust- components and is therefore ideal for the shredding of industrial and able) . 13 or (21) roller and 14 or (22) comb teeth shred the materials . construction waste . For the production of various grain sizes during 22,200 kg (48,943 lb) Type DC motor Power 315 kW Length 3,000 mm (9’ 10”) Diameter 600 mm (2’) No. of teeth 21 Dimensions basic machine L / W / H 7,180 / 2,550 / 3,150 mm Excluding: Hopper, Mounting Frame, (23‘ 6“/ 8‘ 4“/ 10‘4“) Discharge Conveyor Total weight basic machine Drive Roller 35,000 kg (77,162 lb) Type DC motor Power 380 kW Length 4,000 mm (13’ 1”) Diameter 600 mm (2’ ) No. of teeth 27 Dimensions basic machine L / W / H 8,250 / 2,550 / 3,410 mm Excluding: Hopper, Mounting Frame, (27‘ / 8‘ 4“/ 11‘ 2“) Discharge Conveyor DW 2060 E DW 2560 E DW 306 cEROn DW 3060 E DW 3080 E2 DW 4060 E operation, a suitable ‘ribbed sieve’ can be added as an optional extra . Total weight basic machine Drive Roller 28,500 kg (62,832 lb) Type DC motor Power 315 kW Length 3,000 mm (9’ 10”) Diameter 800 mm (2’ 7”) No. of teeth 21 (13) Dimensions basic machine L / W / H 6,800 / 2,700 / 2,340 mm Excluding: Hopper, Mounting Frame, (22‘ 3“/ 8‘ 10“/ 7‘ 8“) Discharge Conveyor 8 Total weight basic machine 30,000 kg (66,138 lb) Drive Type DC motor Power 315/380 kW Roller Length 3,000 mm (9’ 10”) Diameter 600 mm (2’) No. of teeth 21 (13) Dimensions basic machine L / W / H 7,425 / 2,760 / 3,150 mm (24‘ 4“/ 9‘ / 10‘ 4“) Excluding: Hopper, Mounting Frame, Note: 380 kW machine version Discharge Conveyor has a height of 3,410mm (11’ 2”) 9 DW SEriES - tEcHnicaL Data illustrations show machine mounting frames and discharge conveyors . DW 3080 E2 3,200 10’ 5” 4,400 14' 5" DW 2060 E 2,480 8’ 2” 3,680 12' 1" 2,550 8' 4" 3,410 11' 2" 4,850 15' 11" 2,550 8' 4" 4,980 16' 4" 7,500 24’ 7” 2,700 8’ 10” DW 306 CErOn 2.550 8' 4" CERON 3.750 12' 3" DW 306 8.060 26' 5" DW 4060 E DW 3080 E2 5.050 16' 8" 3.640 11' 11" 4.300 14' 1" DW 3060E DW 3080E 2,550 8' 4" 3.632 11' 10" 7.120 23' 4" all dimensions shown in mm (ft/in) . 8,610 28' 3" 2,500 8' 2" 3.530 11' 6" 3.148 10' 3" DW 3060 E model 3,550 10' 11" 7,260 23' 10" DW 4060E 4.830 15' 10" 2,000 6' 6" DW 2560E 2.550 8' 4" 6,150 20' 2" 3,150 10' 4" 3,400 11' 2" DW 2060E 3,000 9' 10" 2,520 8' 3" 2,910 9' 7" 5,520 18’ 1” DW 4060 E 3,060 10' 4,220 13’ 10” DW 2560 E DW 2060 E 2.760 9' DW 2560 E DW 3060 E DW 306 CErOn 132 kW AC motor 160 kW AC motor 210 kW DC motor 315 kW DC motor 210 kW DC motor 315 kW DC motor 380 kW DC motor 315 kW DC motor 315 kW DC motor 380 kW DC motor Length 2,000 (6' 6") 2,500 (8' 2") 3,000 (9' 10") 4,000 (13' 10") 3,000 (9' 10") 3,000 (9' 10") Diameter 600 (2') 600 (2') 600 (2') 600 (2') 800 (2' 7") 600 (2') RPM 23 rpm 7-28 rpm variable 7-28 rpm variable 7-28 rpm variable 7-28 rpm variable 7-28 rpm variable No. of teeth 14 17 21 27 21 (13) 21 (13) Length 2.000 (6’ 6”) 2,500 (8' 2") 3,000 (9' 10") 4,000 (13' 10") 3,000 (9' 10") 3,000 (9' 10") No. of teeth 15 18 22 28 22 (14) 22 (14) Basic machine (Length/Width/Height) Excluding: Hopper, Mounting Frame, Discharge Conveyor 6,150 / 2,000 / 2,520 (20' 2"/ 6' 6"/ 8' 3") 6,600 / 2,500 / 3,150 (21' 7"/ 8' 2"/ 10' 4") 7,180 / 2,550 / 3,150 (23’ 6”/ 8’ 4”/ 10’ 4”) 8,250 / 2,550 / 3,410 (27’ / 8’ 4”/ 11’ 2”) 6,800 / 2,700 / 2,340 (22’ 3”/ 8’ 10”/ 7’ 8”) 7,425 / 2,760 / 3,150 (24’ 4”/ 9’ / 10’ 4”) Total Weight 13,200 kg (29,101 lb) 20,000 kg (44,092 lb) 22,200 kg (48,942 lb) 35,000 kg (77,162 lb) 28,500 kg (62,832 lb) 30,000 kg (66,139 lb) Standard Model AA = 3,200 x BB = 800 [v = 1.8 m/s] (AA = 10' 5"x BB = 2' 7" [v = 5' 11"/s]) AA = 4,200 x BB = 1,000 [v = 2.0 m/s] (AA = 13' 9"x BB = 3' 3" [v = 6' 7"/s]) AA = 4,200 x BB = 1,000 [v = 1.9 m/s] (AA = 13' 9"x BB = 3' 3" [v = 6' 3"/s]) AA = 5,300 x BB = 1,000 [v = 2 m/s] (AA = 17' 5"x BB = 3' 3" [v = 6' 7"/s]) AA = 4,200 x BB = 1,000 [v = 2.0m/s] (AA = 13' 9"x BB = 3' 3" [v = 6' 7"/s]) AA = 4,500 x BB = 1,200 [v = 1.9 m/s] (AA = 14' 9"x BB = 3' 11" [v = 6' 3"/s]) Standard Options AA = 6.300 x BB = 800 [v = 1.8 m/s] (AA = 20’ 8”x BB = 2’ 7” [v = 5’ 11”/s]) reversible AA = 7,800 x BB = 1,000 [v = 1.8 m/s] (AA = 25' 7"x BB = 3' 3" [v = 5' 11"/s]) reversible AA = 7,800 x BB = 1,000 [v = 1.9 m/s] (AA = 25' 7"x BB = 3' 3" [v = 6' 3"/s]) reversible AA = 9,150 x BB = 1,000 [v = 2 m/s] (AA = 30'x BB = 3' 3" [v = 6' 7"/s]) reversible AA = 7,800 x BB = 1,000 (v = 1.9 m/s) (AA = 25' 7"x BB = 3' 3" [v = 6' 3"/s]) reversible AA = 8,300 x BB = 1,200 [v = 1.9 m/s] (AA = 27' 3"x BB = 3' 11" [v = 6' 3"/s]) reversible Special Options Hopper plates on 3 or 4 sides, mounting frame, operating platform, comb extension, damping down facility (dust suppression), remote controls, special coatings, Profibus interface Hopper plates on 3 or 4 sides, mounting frame, operating platform, comb extension, damping down facility (dust suppression), remote controls, special coatings, Profibus interface Hopper plates on 3 or 4 sides, mounting frame, operating platform, comb extension, damping down facility (dust suppression), remote controls, special coatings, Profibus interface Hopper plates on 3 or 4 sides, mounting frame, operating platform, comb extension, damping down facility (dust suppression), remote controls, special coatings, Profibus interface Hopper plates on 3 or 4 sides, mounting frame, operating platform, comb extension, damping down facility (dust suppression), remote controls, special coatings, Profibus interface Hopper plates on 3 or 4 sides, mounting frame, operating platform, comb extension, damping down facility (dust suppression), remote controls, special coatings, Profibus interface Drive Power/Type Shredding roller Comb Dimensions & Weight Discharge Conveyor as of august 2011 – Subject to change .s in technical specification . Specifications given are approximate . illustrations and notation may show optional extras which are not included in standard equipment . 10 aa = conveyor length, BB = conveyor width 11 AK/NZ Series Grinders 1 2 3 VErSatilE & rObuSt 1 DriVE COmpartmEnt 5 COuntEr baFFlE platE the aK and nZ Series grinders reduce materials by 2 CHain DriVEn 6 maintEnanCE aCCESS means of flails fitted to a large flail drum . the free SCrapEr COnVEYOr swinging flails, fitted with replaceable grinding tips, 2 grind material by forcing it against and along a counter 5 8 SiEVE (OpEn) 4 Flail Drum Depending on requirements, the throughput capacity + 7 lOWEr DiSCHarGE COnVEYOr 3 FEED rOllEr baffle plate at the top of the comminution chamber . 4 KEY bE bEnEFitS E and material size can be regulated using various • Continuous grinding by means of load sensing material in-feed sized mesh outer sieves . Doppstadt grinders are distinguishable by their free swinging flail holders with • resistance esistance against foreign objects due to free swinging flails and compensating counter baffle and sieve separately replaceable grinding tips and the heavy 3 gyrating mass of the flail drum revolving at 1000rpm . 8 5 • Easy maintenance due to large access panels on all sides and inbuilt lubrication system . • individually ndividually replaceable grinding tips (flails) 4 • rapid apid exchange system for the meshed grinder sieve • Separate drives for the chain driven scraper 7 conveyor and material feed roller to optimise material • minimisation inimisation of dust and vibration in the drive compartment due to separation of the drive and grinding units throughput . • Shredding tools used in this series are identical to those used in the Doppstadt mobile series, therefore • Combination options with other Doppstadt plant keeping the need for spare parts to a minimum . 1 • One-man operation (remote control of main functions) 6 COmpOStinG, WaStE WOOD prOCESSinG dding Shre Series DW 1 *optional extra ing Grind typical stages for waste wood processing Z Series 3 SM e re Sc /SS ST SM/S g nin ies Scree Ser 12 typical stages for compost production /N AK 4 Final product: Compost Series DW 2 1 ng reddi 3 ng Turni 20 DU 3 T ni ng Se rie s 2 Final product: for thermal utilization and recycling AK Grin di /N Z S ng eries Sh 6 Explanations and visuals based on aK 435 E 7 8 Optional: (Fe) separation, windsifting and secondary processing . pre-shredded pre-shredded 13 aK/nZ SERiES AK 235 E AK 435 E the flail drum itself weighs approximately 1 .3 tonnes and is equipped On this machine the flail drum weighs approximately 2 .5 tonnes and with 16 freely swinging flails and 28 ripping teeth . the drum spins at is equipped with 36 freely swinging flails . the drum spins at approx . approx . 1,300 rpm . the exchangeable meshed sieves are available 1,000 rpm . the exchangeable meshed sieves are available between between 30 and 320 mm . 30 and 400 mm . Total weight – basic machine Drive Flail Rotor Total weight – basic machine 10,500 kg (23,148 lb) Drive Type AC motor Power 160 kW Flail Rotor Width 1,430 mm (4’ 8”) Diameter 900 mm (2’ 11”) Flails/Teeth 16 / 28 13,300 kg (29,321lb) Type AC motor Power 250/315 kW Width 1,750 mm (5’ 9”) Diameter 1,100 mm (3’ 7”) Flails 36 Dimensions – basic machine L / W / H 6,900 / 2,500 / 1,800 mm Excluding: Hopper, Mounting Frame, (22’ 7”/ 8’ 2”/ 5’ 11”) Discharge Conveyor Dimensions – basic machine L / W / H 6,400 / 2,050 / 1,700 mm Excluding: Hopper, Mounting Frame, (21”/ 6’ 8”/ 5’ 7”) Discharge Conveyor NZ 180 E the Doppstadt nZ 180 E has been designed specifically for integration as part of a processing plant . its flail drum is identical to that of the aK 435 E . Load sensing in the in-feed provides for high throughput performance . Total weight – basic machine Drive Flail Rotor 14,200 kg (31,305 lb) Type AC motor Power 250/315 kW Width 1,750 mm (5’ 9”) Diameter 1,100 mm (3’ 7”) Flails 36 Dimensions – basic machine L / W / H 4,750 / 2,700 / 1,950 mm Excluding: Hopper, Mounting Frame, (15’ 7”/ 8’ 10”/ 6’ 4”) Discharge Conveyor 14 15 aK/nZ SERiES - tEcHnicaL Data illustrations show machine mounting frames and discharge conveyors . 6,710 22' nZ 180 E 600 2' 2,050 6' 8" 3,495 11' 6" AK 435 E 7,220 23' 8" 3,430 11' 3" 2,940 9' 8" 2,850 9' 4" 2.900 9' 6" 3.250 10' 7" AK 235 E 1,800 5' 11" 1.330 4' 4" 2,900 9' 6" NZ 180 4,750 15' 7" 2,500 8' 2" 1,800 5' 11" aK 435 E aK 235 E 2,770 9' 1" all dimensions shown in mm (ft/in) . model aK 235 E aK 435 E nZ 180 E 160 kW AC motor 250 kW AC motor 315 kW AC motor 250 kW AC motor 315 kW AC motor Width 1,430 (4' 8") 1,750 (5' 9") 1,750 (5' 9") Diameter (incl. flails) 900 (2' 11") 1,100 (3' 7") 1,100 (3' 7") Weight (incl. flails) 1,300 kg (2,866 lb) 2,500 kg (5,512 lb) 2,500 kg (5,512 lb) RPM 1,300 rpm 1,000 rpm 1,000 rpm No. of Flails 16 36 36 No. of Teeth 28 – – 6,400 / 2,050 / 1,700 (21’/ 6’ 8”/ 5’ 7”) 6,900 / 2,500 / 1,800 (22’ 7”/ 8’ 2”/ 5’ 11”) 4,750 / 2,700 / 1,950 (15’ 7”/ 9’ 1”/6’ 4”) In-Feed dimensions (Length/Width) 2,900 / 1,500 (9' 6"/ 4' 11") 2,940 / 1,780 (9' 8"/ 5' 10") 600 / 1,780 (2’/ 5’ 10”) Weight 10,500 kg (23,148 lb) 13,300 kg (29,321 lb) 14,200 kg (31,305 lb) Discharge Conveyor AA = 5,000 x BB = 1,200 (AA = 16’ 5”x BB = 3’11”) AA = 6,000 x BB = 1,600 (AA = 19' 8"x BB = 5' 3") AA = 3,600 x BB = 1,600 (AA = 11' 10"x BB = 5' 3") Optional Items Soft starter, special coatings, noise and dust protecting covers, mounting frame, damping down facility, remote controls Soft starter, special coatings, noise and dust protecting covers, mounting frame, damping down facility, remote controls Soft starter, special coatings, noise and dust protecting covers, mounting frame, damping down facility, remote controls Drive Power/Type Flail Drum Dimensions & Weight Basic machine (Length/Width/Height) Excluding: Hopper, Mounting Frame, Discharge Conveyor as of august 2011 – Subject to change .s in technical specification . Specifications given are approximate . illustrations and notation may show optional extras which are not included in standard equipment . 16 aa = conveyor length, BB = conveyor width 17 DF 307 Rotaro Fine Shredder 2 pOWErFul & VErSatilE Doppstadt’s DF 307 ROtaRO is an especially efficient, single shaft secondary shredder for processing derived 5 fuel products as well as other fine materials . its robust steel body, yet simple assembly, guarantees long 3 1 DriVE COmpartmEnt 5 maintEnanCE aCCESS 2 SiEVE 6 HYDrauliC puSHEr SYStEm 3 EXCHanGEablE blaDES 7 COntrOl unit 4 SHEar pin COuplinG lifespan and high running smoothness . High rotor mass KEY bEnEFitS also increases energy efficiency in operation, since torque peaks do not have to be compensated for by • robust steel construction ensures durability and smooth operation electric drives alone . the shaft is driven by two threephase ac motors, power coupled to the rotor by drive • Hydraulic pusher system with load sensing control for maximum throughput belts . cutting blades are easily exchanged and can be repeat- • large maintenance access panels guarantee good accessibility to shredding chamber edly reused, which guarantees the shortest downtime during the knife exchange and therefore, high usability 1 of the machine . coarseness of the end product can • rapid change of exchangeable knives on rotor and counter-blade by way of simple fixing arrangements to reduce downtime be selected using interchangeable sieves with different mesh size . 4 • Easy sieve exchange - mesh size to customer requirements 3 • High energy efficiency due to large rotor mass 2 • Shear pin coupling on rotor drive protects the machine against damage from imported foreign objects DF 307 ROTARO 5 Drive Type AC Motor Power 2 x 160 kW Length Diameter: excl. knives incl. knives RPM Weight Dimensions – basic machine 3,000 mm (9‘ 10“) 600 mm (1‘ 11“) 750 mm (2‘ 5“) 300 rpm 4,400 kg (9,700 lb) L / W / H 3,920 / 2,510 / 3,895 mm (12‘ 10“/ 8‘ 2“/ 12‘ 9“) In-Feed dimensions DF 307 rOtarO 1.956 6' 5" 3.000 9' 10" 3.895 12' 9" Rotor • rapid restart mode after incidents maximises up-time 4 6 1 7 DF 307 ROTARO L / W 3,000/ 1,300 mm (9‘ 10“/ 4‘ 3“) Total Weight 24,000 kg (52,910 lb) Discharge Conveyor AA = 4,200 x BB = 800 mm (AA = 13‘ 9“ x BB = 2‘ 7“) 3.920 12' 10" 2.510 8' 2" aa = conveyor length, BB = conveyor width 18 19 SM/SST Series TrommelScreeners 1 OPTIMUM PROCESSING the trommel-screener is able to sieve the most difficult applications or fitted with a conveyor for further line materials . continuous high throughput is maintained processes . Sm machines are based on simpler using load sensing on the material in-feed . these operation and construction than the SSt range screening machines are designed as modules and are which have a more solid structural framework . able to carry out special functions . Drums can be easily the hinged side panels open fully to assist easy exchanged to customise and perform various specific access for maintenance and cleaning . 7 2 2 1 DRIVE UNIT 4 SCREENING DRUM 6 maintEnanCE aCCESS 2 DRUM TRANSMISSION 5 SCRAPER 7 CONTROL PANEL 3 CLEANING BRUSH KEY bEnEFitS • Optional load sensing control to material feed for optimum throughput operations . Optional items available include: brush or scraper based cleaning . 3 Sm/SSt machines are installed on mounting frames (or walls) to suit particular project requirements . Doppstadt trommel-screeners can be used in discharge to bunker 1 4 • Exchangeable trommel-screens facilitate flexibility in applications 2 • Customised options for various processes available 5 COMPOSTING - WOOD, DOMESTIC & INDUSTRIAL WASTE AND RDF PROCESSING in g redd 1 DW Series 1 ing Grind /N AK typical stages for waste wood processing Z Series n Turni T g ni ng Se 20 DU 3 Final product: Compost rie 6 G ng ies r SM e re Sc / S S eni 3 4 SScMre/SST Se typical stages for compost production 3 5 Shredding eries 2 S DW • brush or scraper based trommel cleaning • Combinability with other Doppstadt plant AK rin /N ding ZS eries Sh 2 s pre-shredded Final product: for thermal utilization and recycling FINE & COARSE GRAIN SEPARATION pre-shredded 1 3 1 Shredding DW Series Shre dd D W S i ng eri es Explanations and visuals based on SSt 725 nd i (fin ng ge r ba 2 Se i Gr e ri DW Sc 3 s sket*) Final product: for thermal utilization 20 reening SM /SST Series pre-shredded typical stages for refuse derived fuel processing typical stages for volume reduction and domestic waste processing 2 4 5 6 7 pre-shredded Sc reening SM /SS T Series Final product: shredded and separated fractions Optional: (Fe) separation, windsifting and secondary processing . pre-shredded 21 Sm/SSt SERiES SM 318 A SM 518 A SM 518 F SM 620 A SM 725 A SM 1025 A the Sm 318 a drum is approximately 3 m in length with a diameter of 1 .8 m . a diverse range of screening functions can be carried out using an assortment of drum-screens with varying perforations . the trommel of the Sm 518 a is approximately 5 m in length with a diameter of 1 .8 m . a diverse range of screening functions can be carried out using an assortment of drum-screens with varying perforations . the Sm 518 F is a screening machine integrated with a compactly built-on separate feed hopper at one end . the screening specification of this machine is that of the Sm 518 a . the Sm 620 a is approximately 5 .5 m in length with a diameter of 2 m . a diverse range of screening functions can be carried out using an assortment of drum-screens with varying perforations . the Sm 725 a is approximately 7 m in length with a diameter of 2 .5 m . a diverse range of screening functions can be carried out using an assortment of drum-screens with varying perforations . the Sm 1025 a is approximately 10 m in length with a diameter of 2 .5 m . a diverse range of screening functions can be carried out using an assortment of drum-screens with varying perforations . Weight basic machine Weight basic machine Weight basic machine Weight basic machine Weight basic machine Weight basic machine Drive Trommel Dimensions - basic machine 3,800 kg (8,377 lb) 5,700 kg (12,566 lb) Drive Type geared AC motor Power 11 kW Length 3,200 mm (10’ 5”) Diameter 1,800 mm (5’ 11”) L / W / H 4,700 / 2,300 / 2,950 mm (15’ 5”/ 7’ 6”/ 9’ 8”) Trommel Type geared AC motor Power 11 kW Length 4,700 mm (15’ 5”) Diameter 1,800 mm (5’ 11”) Dimensions - basic machine L / W / H 6,200 / 2,300 / 2,950 mm (20’ 4”/ 7’ 7”/ 9’ 8”) Drive 7,900 kg (17,416 lb) Type geared AC motor Power 11 kW / 3 kW Trommel Length 4,700 mm (15’ 5”) Diameter 1,800 mm (5’ 11”) Bunker Volume 4,5 m3 (48 sq ft) Dimensions - basic machine L / W / H 8,980 / 2,400 / 2,950 mm (29‘ 5“/ 7‘ 10“/ 9‘ 8“) Drum-screens used by the Sm 518 a and Sm 518 F are identical to those used by Doppstadt’s mobile machine versions and therefore interchangeable . a wide range of different types of drumscreens are available . Trommel Dimensions - basic machine Drive Type geared AC motor Power 15 kW Length 5,430 mm (17’ 10”) Diameter 2,000 mm (6’ 7”) L / W / H 6,780 / 2,350 / 2,950 mm (22‘ 3“/ 7‘ 9“/ 9‘ 8“) Trommel Dimensions - basic machine 12,600 kg (27,778 lb) Type geared AC motor Power 2 x 15 kW Length 7,000 mm (22’ 11”) Diameter 2,500 mm (8’ 2”) L / W / H 9,350 / 3,000 / 3,260 mm (22‘ 3“/ 9‘ 10“/ 10‘ 8“) SST 725 E SST 1025 E SSt 518 E machines utilise a solid steel frame . Large protective side doors provide excellent access for cleaning and maintenance work . the drum-screen is approximately 5 m in length and has a diameter of 1 .8 metres . Various sized screen perforation (punched to customers’ requirements) is available to perform a diverse range of screening functions . SSt 725 E machines utilise a solid steel frame . Large protective side doors provide excellent access for cleaning and maintenance work . the drum-screen is approximately 7 m in length and has a diameter of 2 .5 metres . Various sized screen perforation (punched to customers’ requirements) is available to perform a diverse range of screening functions . SSt 1025 E machines utilise a solid steel frame . Large protective side doors provide excellent access for cleaning and maintenance work . the drum-screen is approximately 10 m in length and has a diameter of 2 .5 metres . Various sized screen perforation (punched to customers’ requirements) is available to perform a diverse range of screening functions . Weight - basic machine Weight - basic machine Weight - basic machine Trommel Dimensions - basic machine 7,800 kg (17,196 lb) Type geared AC motor Power 11 kW Length 4,700 mm (15’ 5”) Diameter 1,800 mm (5’ 11”) L / W / H 6,900 / 2,400 / 3,100 mm (22‘ 8“/ 7‘ 11“/ 10‘ 2“) Drum-screens used by the SSt 518 E are identical to those used by Doppstadt’s mobile machine versions and therefore interchangeable . a wide range of different types of drum-screens are available . Drive Trommel Dimensions - basic machine 15,500 kg (34,171 lb) Type geared AC motor Power 2 x 15 kW Length 7,000 mm (23’ ”) Diameter 2,500 mm (8’ 2”) L / W / H 9,350 / 3,000 / 3,260 mm (22‘ 3“/ 9‘ 10“/ 10‘ 8“) Drive Trommel Dimensions - basic machine 16,500 kg (36,367 lb) Type geared AC motor Power 4 x 11 kW Length 10,000 mm (32’ 10”) Diameter 2,500 mm (8’ 2”) L / W / H 12,300 / 3,000 / 3,500 mm (40‘ 4“/ 9‘ 10“/ 11‘ 6“) Drum-screens used by the Sm 620 a are identical to those used by Doppstadt’s mobile machine versions and therefore interchangeable . a wide range of different types of drum-screens are available . SST 518 E Drive 22 Drive 5,900 kg (13,007 lb) Drive Trommel Dimensions - basic machine 21,000 kg (46,297 lb) Type geared AC motor Power 4 x 11 kW Length 10,000 mm (32’ 10”) Diameter 2,500 mm (8’ 2”) L / W / H 12,600 / 3,000 / 3,260 mm (41‘ 4“/ 9‘ 10“/ 10‘ 8“) 23 Sm/SSt SERiES - tEcHnicaL Data 6,780 22' 3" 2,350 7' 9" 5,660 18' 7" 3,260 10' 8" 4,170 13' 8" 9,350 30' 8" 3,000 9' 10" 5,660 18' 7" SST 1025 3,260 10' 8" 3,560 11' 8" 12,300 40' 4" 3.000 9' 10" 2,400 7' 10" SST 1025 SM 1025 A 4.950 16' 2" 9.350 30' 8" 5,200 17' 1" 3,480 11' 5" 3.000 9' 10" 6,900 22' 8" 5,500 18' 1" 3.400 11' 1" 4.048 13' 3" 4,950 16' 3" SM 725 A 3,320 10' 11" SM 620 A 2.180 7' 1" SM 1025 A SM 725 A 2,950 9' 8" SM 620 A 8.975 29' 5" 2,300 7' 7" SST 725 4,170 13' 8" 6,580 21' 7" SM 518 F SST 518 3,500 11' 6" 2.300 7' 6" SST 725 2.388 7' 10" 1.975 6' 5" 3,320 10' 11" 2.234 7' 3" 4.700 15' 3" SST 518 3.480 11' 5" 5,060 16' 7" SM 518 A 6.060 19' 10" SM 318 A SM 518 F 3,100 10' 2" SM 518 A 2,950 6' 8" SM 318 A illustrations show machine mounting frames and discharge conveyors . 12,300 40' 4" 3,000 9' 10" 3,000 9' 10" all dimensions shown in mm (ft/in) . Model SM 318 A SM 518 A SM 518 F SM 620 A SM 725 A SM 1025 A SST 518 SST 725 SST 1025 Power/Type 11 kW geared AC motor 11 kW geared AC motor 11 kW geared AC motor 3 kW Discharge Hopper 15 kW geared AC motor 2 x 15 kW geared AC motor 4 x 11 kW geared AC motor 11 kW geared AC motor 2 x 15 kW geared AC motor 4 x 11 kW geared AC motor Transmission sprocket/chain sprocket/chain sprocket/chain sprocket/chain friction wheels friction wheels sprocket/chain friction wheels friction wheels Diameter 1,800 (5’ 11”) 1,800 (5’ 11”) 1,800 (5’ 11”) 2.000 (6’ 7”) 2,500 (8' 2") 2,500 (8' 2") 1,800 (5' 11") 2,500 (8' 2") 2,500 (8' 2") Length 3,200 (10' 5") 4,700 (15’ 5”) 4,700 (15’ 5”) 5.430 (17’ 10”) 7,000 (23') 10,000 (32' 10") 4,700 (15' 5") 7,000 (23') 10,000 (32' 10") Screening surface approx. 15,5 m² (166 sq ft) approx. 22.5 m² (242 sq ft) approx. 22.5 m² (242 sq ft) approx. 30.2 m² (325 sq ft) approx. 43,5 m² (468 sq ft) approx. 63.8 m² (686 sq ft) approx. 22.5 m² (242 sq ft) approx. 43.5 m² (468 sq ft) approx. 63.8 m² (686 sq ft) Perforation custom custom custom custom custom custom custom custom custom Standard RPM 12 rpm 12 rpm 12 rpm 12 rpm 10 rpm 10 rpm 15 rpm 10 rpm 10 rpm Variable RPM (Set at CPanel optional) 7 – 23 rpm 7 – 23 rpm 7 – 23 rpm 7 – 23 rpm 4 – 15 rpm 4 – 15 rpm 7 – 23 rpm 4 – 15 rpm 4 – 15 rpm Basic machine (L/W/H) 4,700 / 2,300 / 2,950 (15’ 5”/ 7’ 7”/ 9’ 8”) 6,200 / 2,300 / 2,950 (20’4”/ 7’ 7”/ 9’ 8”) 8,980 / 2,400 / 2,950 (29’ 5”/ 7’ 10”/ 9’ 8”) 6.780 / 2.400 / 2.950 (29’ 5”/ 7’ 10”/ 9’ 8”) 9,350 / 3,000 / 3,260 (30’ 8”/ 9’ 10”/ 10 8”) 12,300 / 3,000 / 3,500 (40' 4"/ 9' 10"/ 11' 6") 6,900 / 2,400 / 3,100 (22' 8"/ 7' 11"/ 10' 2") 9,350 / 3,000 / 3,260 (30' 8"/ 9' 10"/ 10 8") 12,300 / 3,000 / 3,260 (40' 4"/ 9' 10"/ 10' 8") Weight (incl. Drum but excl. discharge conveyor) approx. 3,800 kg (8,377 lb) approx. 5,700 kg (12,566 lb) approx. 7,900 kg (17,416 lb) approx. 5,900 kg (13,007 lb) approx. 12.600 kg (27,778 lb) approx. 16,500 kg (36,376 lb) approx. 7,800 kg (17,196 lb) approx. 15,500 kg (34,171 lb) approx. 21,000 kg (46,297 lb) Fine grain collection conveyor (optional) AA = 2,000 x BB = 1,350 (AA = 6’ 7”x BB = 4’ 5”) AA = 3,500 x BB = 1,350 (AA = 11’ 5”x BB = 4’ 5”) AA = 3,500 x BB = 1,350 (AA = 11’ 5”x BB = 4’ 5”) AA = 5,000 x BB = 1.200 (AA = 16’ 4”x BB = 3’ 11”) AA = 6,000 x BB = 2,000 (AA = 19’ 8”x BB = 6’ 6”) AA = 8,750 x BB = 2,000 (AA = 28’ 8”x BB = 6’ 6”) AA = 4,000 x BB = 1,000 (AA = 13’ 1”x BB = 3’ 3”) AA = 6,000 x BB = 1,500 (AA = 19' 8"x BB = 4' 11") AA = 8.750 x BB = 1.500 (AA = 28’ 8”x BB = 4’ 11”) Optional extras Mounting frame, Gangways, Discharge Conveyor, Sack Ripper, Drum-Screen, Special Coatings, Control Panel with frequency converter, local control panel Mounting frame, Gangways, Discharge Conveyor, Sack Ripper, Drum-Screen, Special Coatings, Control Panel with frequency converter, local control panel Mounting frame, Gangways, Discharge Conveyor, Sack Ripper, Drum-Screen, Special Coatings, Control Panel with frequency converter, local control panel Mounting frame, Gangways, Discharge Conveyor, Sack Ripper, Drum-Screen, Special Coatings, Control Panel with frequency converter, local control panel Mounting frame, Gangways, Discharge Conveyor, Sack Ripper, Drum-Screen, Special Coatings, Control Panel with frequency converter, local control panel Mounting frame, Gangways, Discharge Conveyor, Sack Ripper, Drum-Screen, Special Coatings, Control Panel with frequency converter, local control panel Mounting frame, Gangways, Discharge Conveyor, Sack Ripper, Drum-Screen, Special Coatings, Control Panel with frequency converter, local control panel Mounting frame, Gangways, Discharge Conveyor, Sack Ripper, Drum-Screen, Special Coatings, Control Panel with frequency converter, local control panel Mounting frame, Gangways, Discharge Conveyor, Sack Ripper, Drum-Screen, Special Coatings, Control Panel with frequency converter, local control panel Drive Trommel Dimensions as of august 2011 – Subject to change .s in technical specification . Specifications given are approximate . illustrations and notation may show optional extras which are not included in standard equipment . 24 aa = conveyor length, BB = conveyor width 25 DM 215 Mixer 1 2 3 VERSATILE & FLEXIBLE 1 MIXING CHAMBER KEY bEnEFitS the Dm 215 E is equipped with three helical rotors within 2 MAINTENANCE ACCESS • large, accessible mixer chamber 3 DRIVE • three helical mixing rotors with exchangeable blades a 15 m3 chamber for the homogeneous mixing together of different organic biomaterials, substrates and sludge . this machine can be set to function on a single load or constant feed and discharge basis e .g . for batch • Various blade forms for assorted applications 1 processes . a mixing chamber lid* can be closed during operation . additives e .g . lime, can also be loaded into the • Easy and ample maintenance access mixer using a helical screw controlled dosing hopper* . • One-man operation (remote control of main functions) *optional 2 MIXING, COMPOSTING & PREPROCESSING OF BIOWASTE FOR ANAEROBIC DIGESTION g main produ adin ct /L Lo 1 g2 din oa nd 2 Mix product typical stages for mixing DM 215 ing DM 215 3 engine guard, which automatically disengages and stops the motor, 1 Final Product: for recycling o pr to prevent damage, in the event of operational disturbance . disturbance Loading t 1 an d 2 du c 1 2 edding Sh r rie Se DW s DS es Pr P 20 DU 3 si 20 ng -5 g 215 3 g Mi xin 215 typical stages for processing organic waste for fermentation 2 DM DM ng Mixi 26 n Turni Optional: (Fe) separation, Final Product 1 (solid fraction): Final Product 2 (fluid fraction): Total weight – basic machine Drive Drive 2 g nin ree 4 ScSM Series typical stages for compost production 3 Final product: Compost this machine is driven using a 3 phase motor and is fitted with an windsifting and for thermal utilization, composting for biogas production secondary processing . Motor-Type Power Mixer chamber Volume Length/width Helical rotors Dimensions – basic machine L / W / H 14,200 kg (31,305 lb) 3 Phase 160 kW Chain driven 15 m3 4,000 mm (13‘ 1“)/2,300 mm (7‘ 6“) 3 2 x top: diameter 830 mm (2‘ 8“) 1 x bottom: diameter 1,080 mm (3‘ 6“) Length 3,900 mm (12‘ 9“) 7,735 / 2,500 / 2,800 mm (25‘ 4“/ 8‘ 2“/ 9‘ 2“) 27 DSP 20-5 Screw Press 1 2 7 4 FLEXIBLE APPLICATION 1 SIEVE 4 SCREW PRESS KEY bEnEFitS the DSp 20-5 screw press separates biodegradable 2 PRESS CONE - 5 SOLIDS DISCHARGE • max. throughput and optimum fluid extraction during pressing due to variable mesh size of sieves waste by extracting fluid content and turning it into HYDROMOTOR liquid and solid bi-materials, using a hydro-motor with 3 MATERIAL FEED planetary gearing . a pressing cone forces the wet material, at a predetermined pressure, through sieves which are available in different mesh sizes . Extracted 6 LIQUID DISCHARGE 7 WEAR PLATE • Simple sieve exchange and variety of mesh sizes with customised perforation upon request • Easy replacement of wearing parts on screw press 3 digesters and the separated dry material can be • trouble free ejection of solid material content due to rotation of the press cone composted or used as thermal fuel . • load sensing hydraulic control of the press cone a 500 mm diameter screw press, rotating at between • High durability liquids are suitable as process in-feed for anaerobic 5 and 20 rpm (variable), ensures high throughput . • up to 70 % fluid extraction from organic waste the DSp 20-5 makes it possible e .g . mixed bio-waste • Driven by means of hydromotor with minimal maintenance requirements to be separated from its liquid content using differently perforated mesh screens . • pressure dependant speed regulation for hydraulic drive (optimal torque) typical applications: food and supermarket waste, biomass, paper mill scrap and residues etc . COMPOSTING AND ANAEROBIC DIGESTION MATERIALS 2 DSP 20-5 5 1 Total weight edding Shr eries S DW ening Scre 2 SM Series 4 DSP g sin Pres 0-5 typical stages for processing bio wastes for fermentation g Mixin DM 2 1 6 2 3 7 If required (e.g. when input material contains a considerable amount of plastics) 15 Final Product 1 (solid): for thermal utilization, composting Final Product 2 (fluid): for biogas Drive Motor type Power Helical Press Hydraulic equipment Discharge hopper Optional extra 28 Diameter Length RPM 3,700 kg (8.157 lb) hydromotor with planetary gearing 30 kW 500 mm (1‘ 7“) 2,500 mm (8‘ 2“) 5 – 20 rpm Drive Power L / B / H electrohydraulic 55 kW 2,400 / 900 / 1,850 mm (7‘ 10“/ 2‘ 11“/ 6‘ ) Drive Volume L / B / H hydromotor with spur gear approx. 5 m3 3,250 / 1,650 / 2,250 mm (10‘ 7“/ 5‘ 4“/ 7‘ 4“) feed hopper, mounting frame 29 AT SERiES Feed Hoppers 3 FLEXIBLE DEPLOYMENT the Doppstadt at Series Feed Hoppers are suitable for processing e .g . Biomass and RDF (Refuse Derived Fuel) 1 2 1 HOPPER CONVEYOR KEY bEnEFitS 2 CONTROL UNIT • Feed and discharge rollers operate at the same speed ensuring smooth and safe carriage of even heavy materials 3 MAINTENANCE ACCESS materials, as well as for the handling of mixed, domestic and industrial waste, particularly in-line and in conjunction with other Doppstadt plant . • Hopper flanges are reinforced and protected from impact damage by loaders and mechanical shovels these machines serve mainly as an in-feeder, buffer and • Steel-armoured conveyor belt controlled forwarder of materials in process . 2 their robust steelwork ensures stability and long life . the flanged hopper sides are reinforced and protected • Conveyor speed - step-less variable adjustment of electrohydraulic drive from impact damage by wheel loaders e .g . motorised shovels and diggers etc . • Good accessibility - large maintenance access panels AT 300 AT 600 Drive type Electric - speed control by VFI Drive type Electric - speed control by VFI Drive power 2 kW Drive power 2 kW Total weight 3,200 kg (8,157 lb) Total weight 5,550 kg (8,157 lb) Length Width Height 4,750 mm (15‘ 7“) 2,250 mm (7‘ 4“) 1,800 mm (5‘ 10“) Overall dimensions Height Length Capacity 1,800 mm (5‘ 10“) 3,500 mm (11‘ 5“) 5 m3 Hopper Belt length Belt width Belt speed 3,380 mm (11‘ 1“) 1,000 mm (3‘ 3“) 0.02 – 0.075 ms-1 Overall dimensions Hopper Conveyor 30 • robust structural steelwork ensures stability and long lifetime of equipment 3 Conveyor Length Width Height 7,830 mm (25‘ 8“) 2,250 mm (7‘ 4“) 2,700 mm (8‘ 10“) Height Length Capacity 2,000 mm (6‘ 6“) 6,300 mm (20‘ 8“) 10.0 m3 Belt length Belt width Belt speed 6,500 mm (21‘ 3“) 1,000 mm (3‘ 3“) 0.02 – 0.075 ms-1 31 tYpicaL appLicatiOnS illustrations, Specifications, Dimensions and Weights are for guidance only . Subject to change . input Output input Output Biomass Processing Plant Input Waste-wood - Class A1 Density ca. 0.2 to 0.3 mg/m3 Moisture content (40%) Output Biomass: 12 to 80 mm for thermal utilisation Throughput 30 to 35 tonnes/h Machine- configuration DW 3060 E SM 1025 A Conveyors & Magnets 315 kW 44 kW 40 kW Waste-wood Processing Plant Input Waste-wood Output Material: 0 to 50 mm for chipboard industry Throughput 20 to 25 tonnes/h Machine- configuration DW 2560 E NZ 180 Conveyors & Magnets 210 kW 315 kW 30 kW input Output Industrial Waste Processing Plant Input Industrial waste Output Recyclable material Fine grain: 0 to 45 mm Coarse grain: 45 to 300 mm Throughput 35 to 40 tonnes/h Machine- configuration DW 3080 E SST 725 E Sorting house DSH 9060 Conveyors & Magnets 315 kW 22 kW 25 kW 40 kW Fine grain 32 coarse grain 33 Doppstadt System technology Support SYStEm EnGinEErinG WitH ‘KnOW HOW’ multi-functional machines form the foundation of our clients benefit from our extensive years of experience in modern approach towards the handling of recyclable environmental engineering . materials . an extensive range of equipment provides ecological and cost effective solutions for the processing and recycling of many different valuable resources . Doppstadt Systems provides support and direction for the essential procedural steps required in the modern treatment of waste products . l Slow-speed shredders l High-speed grinders l Fine shredder l Screening machines (drum and star screens) Doppstadt provides ’in-line’ and ‘stand-alone’ solutions for: l composting l Biomass production l mechanical biological waste treatment l timber & waste wood processing l Waste sorting l Refuse derived fuel (RDF) preparation l Handling of biomass for fermentation WE Will SHOW YOu EVErYtHinG tHErE iS tO SEE pluS tHinGS tHat DO nOt YEt EXiSt… anD in 3D!! computer animated visualisation helps design engi- can be referenced from the program’s equipment neers to communicate with clients when planning new library and then be combined and viewed in a true systems . Our 3D “Doppplan” tool leaves no room for scale 3D picture . misinterpretation . We make plans clearly visible and, a 3D viewer is also available and the visualisations can be with added realistic photo illustration, we bring your forwarded to and checked by our clients on their own pc . planning aspirations to life . the 3D ‘collision check’ changes and revisions are displayed quickly and tool shows where/if equipment or structures foul each without problems . other e .g . in a production hall with built in objects like air in addition to standard system layouts, we also design conditioners, support columns, or beams with restrictive special custom made applications (including 3D) using clearance heights . any permutation of machines modern professional caD software . l Sifters l mixer l Screw press (for separating solids and fluids) l conveyor systems l Feed hoppers Our equipment is flexible and suitable for many different, individual or complex series of integrated applications . customised products and accessories complete the full range of what Doppstadt Systems has to offer . WHat WE OFFEr CliEntS • Expert support for system layout, planning and optimised operation • a world-wide network of suppliers ensuring fast service • Fast visual planning results using the “Doppplan” design software • 40 years of achievement in mechanical engineering solutions • unrivalled competence in process control backed by our experience and comprehensive references in environmental engineering 34 35 Doppstadt System technology Support ECOlOGiCal & COSt EFFECtiVE rEFEEDinG OF matErialS baCK intO tHE rECYClE CHain Biomass production Pre-processing of waste for anaerobic digestion We support our clients in their need to manufacture appropriate waste preparation for fermentation is cO2 neutral fuels . Whether these are made from waste essential for a high yield rate of gas and therefore the wood or directly from timber biomass, Doppstadt economical operation of any fermentation plant . We provides established and proven machines for shredding, offer a range of suitable shedders for the preparation grinding and the screening out of contaminable of dry fermentation materials . Doppstadt also offers properties . system technology to gain suitable suspension from your waste material as input for wet fermentation . Composting Green waste, organic household and kitchen Bespoke applications wastes are generally composted . Doppstadt system Do you have a need for special processes or technology enables the grinding down of raw material in applications where components like shredders, an economical and therefore, cost effective manner by screening machines or other Doppstadt equipment screening removal of contaminants . might be integrated? We have successfully implemented many such special installations and DOppStaDt SErViCES at a GlanCE can both advise and demonstrate them to you . Mechanical biological waste treatment Doppstadt recycling technology offers viable • ‘Know How’ in processing materials solutions for any required steps in the mechanical • System layout planning pre-processing and classification of various input materials including; slow-speed shredding, drum and star screening machines, wind sifters and sorting cabinets . We offer a range of suitable plant for all • 3D visualisation during the planning process please ask one of our specialists who will be happy to advise you . • Optimisation of equipment sorts of waste e .g . household rubbish, bulky refuse • World-wide distribution network or industrial/construction waste . • Service on site anD iF YOu alrEaDY HaVE EquipmEnt? profit from our expertise and extensive services: • General overhaul of Doppstadt plant • Refitting of Doppstadt components into existing equipment • Expansion of systems and reconfiguration of machines 36 37 mObilE rECYClinG EquipmEnt – OVERViEW MOBILE MOBILE MOBILE MOBILE MOBILE MOBILE RECYCLING RECYCLING RECYCLING RECYCLING RECYCLING RECYCLING PRODUCT PRODUCT PRODUCT PRODUCT PRODUCT PRODUCT RANGE RANGE RANGE RANGE RANGE RANGE OVERVIEW OVERVIEW OVERVIEW OVERVIEW OVERVIEW OVERVIEW THE DOPPSTADT RANGE OF MOBILE MACHINES DW 2060 DW 2060 DW 2060 2060 DWDW 2060 DW 2060 6 SM 414 414 K414 SM SM KK K K SMSM 414 K414 SM 414 SM 518 SM SM 518 518518 SMSM 518 518 SM SM SM 620 620 SMSM 620 SM 620 620 SM 620 optional: optional: optional: optional: optional: optional: optional: optional: optional: optional: optional: optional: optional: optional: optional: optional: optional: optional: DWDW 3060 DW DW 3060 DW 3060 3060 DW 3060 3060 DWDW 3060 DW DW 3060 DW 3060 3060 DW K 3060 K3060 KK K K DW 3060 DW DW 3060 DW 3060 3060 DW SA 3060 SA 3060 SA SA SA3060 SA3060 DW 3060 DW 3060 BioPower DW DW3060 DW 3060 BioPower 3060 BioPower DW BioPower 3060 BioPower BioPower DW 3060 DW 3060 K DW DW BioPower 3060 DW 3060 K BioPower 3060 K DW KBioPower BioPower 3060 K BioPower K DW BioPower DW DW SA DW DW BioPower 3060 DW 3060 SA 3060 BioPower SA DW SABioPower 3060 SA BioPower BioPower SA BioPower SMSM 620 SM K620 620 KK K SM 620 SM SM K 620 K620 SMSM 720 SM 720 720 SM SM 720 SM 720 720 SMSM 1200 SM 1200 Trifl 1200 Trifl ex Trifl ex ex SM SM 1200 SM 1200 1200 Trifl Trifl ex Trifl ex ex DWDW 3080 DW 3080 DW 3080 K 3080 K3080 DW 3080 DW KK K K AKAK 235 AK 235 235 AK AK 235 AK 235235 AKAK 435 AK 435 435 AK AK 435 AK 435 435 SMSM 1200 SM SM 1200 SM 1200 SA 1200 SM 1200 SA Trifl 1200 SA SA Trifl ex SA Trifl Trifl ex SA Trifl ex ex Trifl ex ex DHDH 608 DH DH 608 608 DH 608 608 DH 608 DHDH 910 DH 910 910 DH DH 910 DH 910910 AKAK 435 AK 435 K435 435 K AK AK AK 435 KK 435 K K AKAK 535 AK 535 535 AK AK 535 AK 535535 AKAK 635 AK AK 635 AK 635 635 AK 635635 DHDH 910 DH DH 910 DH K910 910 DH K910 KK 910 K K DHDH 910 DH DH 910 DH SA 910 910 DH SA 910 SA SA 910 SASA DMDM 215 DM 215 215 DM DM 215 DM 215215 FuRtHER inFORmatiOn aBOut mOBiLE REcYcLinG EquipmEnt iS aVaiLaBLE at: AKAK 635 AK 635 SA 635 SA SA AK AK 635 AK 635 SA 635 SASA DZ DZ 750 DZ DZ 750 DZ 750 750 750 DZ 750 SMSM 414 SM 414 414 SM SM 414 SM 414414 BioPress BioPress BioPress BioPress DBP BioPress DBP 205 DBP DBP 205 205 DBP 205 205 BioPress DBP 205 DU 265 265 DUDU 265 DU DU 265 DU 265265 DUDU 320 DU DU 320 320 320 DU DU 320 320 WWW .DOppStaDt .cOm 6 66 6 6 DW 2060 2060 DW K2060 BioPower BioPower K BioPower DWDW 2060 DW DW 2060 K 2060 BioPower KKBioPower K BioPower DW 2560 2560 DWDW 2560 DW DW 2560 DW 2560 2560 7 7 77 7 7 Doppstadt Calbe GmbH Barbyer chaussee 3 D-39240 calbe/Saale Germany phone: +49 (0)39291 55-0 Fax: +49 (0)39291 55-350 E-mail: info@doppstadt .com 38 Doppstadt Systemtechnik GmbH Steinbrink 4 D-42555 Velbert Germany phone: +49 (0) 20 52 88 9 - 0 Fax: +49 (0) 20 52 88 9 - 157 E-mail: [email protected] internet: www.doppstadt.com WE CARE