Refrigerated Dairy Dispenser

Transcript

Model C005 Refrigerated Dairy Dispenser Original Operating Instructions 067852--M 7/23/09 (Original Publication) (Updated 8/13/12) Complete this page for quick reference when service is required: Taylor Distributor: Address: Phone: Fax: E-mail: Service: Parts: Date of Installation: Information found on the data label: Model Number: Serial Number: Electrical Specs: Voltage Cycle Phase Maximum Fuse Size: A Minimum Wire Ampacity: A E July, 2009 Taylor All rights reserved. 067852-M The word Taylor and the Crown design are registered trademarks in the United States of America and certain other countries. Taylor Company 750 N. Blackhawk Blvd. Rockton, IL 61072 Table of Contents Section 1 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Section 2 To the Installer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Installing the Dairy Dispenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Section 3 Operator Parts Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Section 4 Important: To the Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Power Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Product Level Reset Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Temperature Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Product Temperature Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Indicator Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Cappuccino and Latté Selections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Clean/Lockout Feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Product Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Section 5 Operating Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Starting the Dispenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Set Up Tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Assembly and Start Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Dispensing Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Recipe Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Model C005 Table of Contents Table of Contents - Page 2 Section 6 Cleaning and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Cleaning Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Disassembly/Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Equipment Cleaning and Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Section 7 Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 General Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Section 8 Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Note: Continuing research results in steady improvements; therefore, information in this manual is subject to change without notice. Note: Only instructions originating from the factory or its authorized translation representative(s) are considered to be the original set of instructions. E July, 2009 Taylor (Original Publication) (Updated August, 2012) All rights reserved. 067852-M The word Taylor and the Crown design are registered trademarks in the United States of America and certain other countries. Table of Contents Taylor Company 750 N. Blackhawk Blvd. Rockton, IL 61072 Model C005 Section 1 Safety We at Taylor are concerned about the safety of the operator when he or she comes in contact with the dispenser and its parts. Taylor has gone to extreme efforts to design and manufacture built-in safety features to protect both you and the service technician. As an example, warning labels have been attached to the dispenser to further point out safety precautions to the operator. IMPORTANT - Failure to adhere to the following safety precautions may result in severe personal injury or death. Failure to comply with these warnings may damage the machine and its components. Component damage will result in part replacement expense and service repair expense. To Operate Safely: DO NOT operate the dispenser without reading this operator's manual. Failure to follow this instruction may result in equipment damage, poor dispenser performance, health hazards, or personal injury. Per IEC 60335-1 and its part 2 standards, “This appliance is to be used only by trained personnel. It is not intended for use by children or people with reduced physical, sensory, or mental capabilities, or lack of experience and knowledge, unless given supervision or instruction concerning the use of the appliance by a person responsible for their safety.” DO NOT operate the dispenser unless it is properly grounded. Failure to follow this instruction may result in electrocution. Always plug the dispenser into an approved electrical outlet. Do not touch the dispenser with wet hands. Failure to follow this instruction may result in electrocution. Do not immerse the dispenser in water. Failure to follow this instruction may result in electrocution. Observe the same safety precautions with the dispenser that you would with any electrical appliance. Failure to follow this instruction may result in electrocution. All repairs must be performed by a qualified service technician with the main power supply to the dispenser disconnected. Failure to follow this instruction may result in electrocution. Contact your local authorized Taylor Distributor for service. 120813 Model C005 1 Safety DO NOT operate the dispenser unless all service panels and access doors are restrained with screws. Failure to follow this instruction may result in electrocution. Contact your local authorized Taylor Distributor for service. This dispensing unit must be placed on a level surface. Use caution when moving the unit. Failure to comply may cause the unit to tip over, and result in personal injury. DO NOT obstruct air intake and discharge openings: Minimum of 1” (25.4 mm) at the rear and 4” (102 mm) under the unit for adequate air flow across the condenser. NOISE LEVEL: This unit meets the airborne noise emission standard according to the applicable European Directive. If the crossed out wheeled bin symbol is affixed to this product, it signifies that this product is compliant with the EU Directive as well as other similar legislation in effect after August 13, 2005. Therefore, it must be collected separately after its use is completed, and cannot be disposed as unsorted municipal waste. The user is responsible for returning the product to the appropriate collection facility, as specified by your local code. For additional information regarding applicable local laws, please contact the municipal facility and/or local distributor. Safety 2 Model C005 Section 2 To the Installer Overview The dairy dispenser Model C005 dispenses three products in different volumes for coffee, cappuccino, and latté products. The dispenser is supplied with a cord and grounding type plug. Specifications Capacity: 2 tanks x 1.5 gallons (whole milk, skim milk), 1 tank x 2.5 gallons (cream) Weight: 95 lbs., Crated Weight: 101 lbs. Dimensions: 25” D x 12-1/2” W x 27” H Electrical Requirements Electrical Requirements: 120V, AC, 15 amp., single phase, 60 mHz, supplied with NEMA cord and plug 5-15P. The dispenser includes a micro controller and must be operated on grounded electrical wiring at all times. A qualified technician must complete any electrical servicing. Servicing of the dispenser by unauthorized personnel makes the warranty null and void. It is recommended that this dispenser be plugged into an electrical surge protector, selected by a qualified service technician, for added protection against power surges, which could damage an electrical/electronics component. An electrical surge event may cause the unit to shut down. Such an event would require service by a qualified service technician if the dispenser was not adequately protected. In the United States, this equipment is intended to be installed in accordance with the National Electrical Code (NEC), ANSI/NFPA 70-1987. In all other areas of the world, equipment should be installed in accordance with the existing local codes. Please contact your local authorities. The purpose of the NEC code is the practical safeguarding of persons and property from hazards arising from the use of electricity. This code contains provisions considered necessary for safety. Compliance therewith and proper maintenance will result in an installation essentially free from hazard! FOLLOW YOUR LOCAL ELECTRICAL CODES! CAUTION: THIS EQUIPMENT MUST BE PROPERLY GROUNDED! FAILURE TO DO SO CAN RESULT IN SEVERE PERSONAL INJURY FROM ELECTRICAL SHOCK! Model C005 3 To the Installer Air Clearance Always allow a minimum of 1” (25.4 mm) at the rear and 4” (102 mm) under the unit for adequate air flow across the condenser. Refrigeration Servicing The temperature is set at the factory to maintain the product within the range of 35_F to 41_F (1.7_C to 5.0_C). Warranty One year on parts and labor, excluding wear items. CAUTION: Warranty is valid only if required service work is provided by an Authorized Taylor Service Technician. Note: Taylor reserves the right to deny warranty claims on equipment or parts if a non-approved refrigerant was installed in the machine, system modifications were performed beyond factory recommendations, or it is determined that the failure was caused by neglect or abuse. Compressor Warranty Disclaimer The refrigeration compressor on this machine is warranted for one year. However, due to the Montreal Protocol and the U.S. Clean Air Act Amendments of 1990, many new refrigerants are being tested and developed, thus seeking their way into the service industry. Some of these new refrigerants are being advertised as drop-in replacements for numerous applications. It should be noted that, in the event of ordinary service to this machine's refrigeration system, only the refrigerant specified on the affixed data plate should be used. The unauthorized use of alternate refrigerants will void your compressor warranty. It will be the owner's responsibility to make this fact known to any technician he employs. It should also be noted that Taylor does not warrant the refrigerant used in its equipment. For example, if the refrigerant is lost during the course of ordinary service to this machine, Taylor has no obligation to either supply or provide its replacement either at billable or unbillable terms. Taylor will continue to monitor the industry and test new alternates as they are being developed. Should a new alternate prove, through our testing, that it would be accepted as a drop-in replacement, then the above disclaimer would become null and void. To find out the current status of an alternate refrigerant as it relates to your compressor warranty, call the local Taylor Distributor. Be prepared to provide the Model/Serial Number of the freezer in question. To the Installer 4 Model C005 Installing the Dairy Dispenser Step Model C005 Action 1 Place the dairy dispenser where it will best serve your operation. 2 Make sure that counters, platforms, and shelves are strong enough to support the weight of the dispenser and full containers of product (139 lbs. [63 kg.]). 3 Maintain a minimum of 1” (25.4 mm) at the rear and 4” (102 mm) under the unit for adequate air flow across the condenser. 4 Place the dispenser at a convenient height for the operator to access the keys and cups. 5 DO NOT remove the legs from the dispenser or allow the dispenser to sit directly on the counter. Adequate air flow under the machine is necessary for proper operation. Make sure the legs at the four corners of the dispenser are firmly attached. Removal of the legs violates the warranty. 6 Make sure the unit is level. (Adjust the legs to ensure the dispenser is level and does not rock on the counter.) 7 Plug the power cord into the proper electrical outlet (NEMA 5-15P). Allow the unit to run for twenty minutes prior to filling with product. 8 Install the drip tray and the splash shield. 5 To the Installer Section 3 Operator Parts Identification B A C 5 FULL 3 3 FULL FULL 4 WHOLE MILK CREAM SKIM MILK 2 3 2 2 1 1 F 1 D H G E 0 ITEM DESCRIPTION A PRODUCT TANK 1-1/2 GAL (WHOLE MILK) B PRODUCT TANK 2-1/2 GAL (CREAM) C PRODUCT TANK 1-1/2 GAL (SKIM MILK) D PRODUCT DISPENSING VALVE DOOR E DISPENSING TUBE F RESET BUTTONS G POWER SWITCH H TEMPERATURE ADJUSTMENT (± 2 DEGREES) Operator Parts Identification 6 Model C005 Section 4 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Model C005 Important: To the Operator DESCRIPTION EXTRA PORTION KEY (1/2 OZ.) PORTION SIZE KEYS 1ST RECIPE MODIFIER SELECT KEY 1ST RECIPE MODIFIER SELECT INDICATOR 2ND RECIPE MODIFIER SELECT KEY 2ND RECIPE MODIFIER SELECT INDICATOR 3RD RECIPE MODIFIER (LATTÉ) SELECT KEY 3RD RECIPE MODIFIER (LATTÉ) SELECT INDICATOR 4TH RECIPE MODIFIER (CAPPUCCINO) SELECT KEY 4TH RECIPE MODIFIER (CAPPUCCINO) SELECT INDICATOR 5TH RECIPE MODIFIER SELECT KEY 5TH RECIPE MODIFIER SELECT INDICATOR PRODUCT SELECT KEYS PRODUCT SELECT/MIX LOW INDICATORS PRODUCT CONTAINER “CLEAN” INDICATORS POWER INDICATOR PRODUCT LEVEL INDICATOR PRODUCT TEMPERATURE INDICATOR 7 Important: To the Operator Power Switch The power switch is located on the left side of the unit. When the unit is plugged into a receptacle and the power switch is placed in the ON position, the power indicator light will illuminate. The cabinet will start cooling and the control is powered up. The power switch is left in the ON position during normal operations. Product Level Reset Button Each product tank has a separate reset button. The reset buttons are located next to each product dispensing valve door. These buttons are used to reset the control when a particular tank is refilled, and to instruct the control of the level of mix in the particular tank. Each tank can be refilled, reset and cleaned independently of each other. The product tanks must be filled to the half gallon increments indicated on the tanks. The operator has three product level options when filling the WHOLE and SKIM milk tanks: 1/2 gallon, 1 gallon, or 1-1/2 gallons. The operator has five product level options when filling the CREAM tank: 1/2 gallon, 1 gallon, 1-1/2 gallons, 2 gallons, and 2-1/2 gallons. When each product tank is refilled, the operator must press the corresponding product level reset button to match the fill level. The product level selected is displayed on the product level indicator on the front panel display. The indicator corresponds to the fill levels as noted below. WHOLE and SKIM Milk Product Tank Levels CREAM Product Tank Levels Level 3 = 1-1/2 Gallons Level 5 = 2-1/2 Gallons Level 2 = 1 Gallon Level 4 = 2 Gallons Level 1 = 1/2 Gallon Level 3 = 1-1/2 Gallons Level 2 = 1 Gallon Level 1 = 1/2 Gallon IMPORTANT: The operator must ensure that the level of product/dairy in the tank corresponds to the number shown on the product level indicator. FAILURE TO FOLLOW THIS INSTRUCTION WILL RESULT IN INCORRECT PORTIONING! The product level indicator has an automatic time-out feature. The indicator display will go blank if approximately 6 seconds pass between presses of the reset button. The product level indicator automatically starts the level sequence over again if the reset button is pressed two more times after the lowest number has been reached. Note: Don't press the reset button unless the tank has been refilled or the tank has been cleaned. Important: To the Operator 8 Model C005 Temperature Adjustment The temperature is set at the factory to maintain the product within the range of 35_F to 41_F (1.7_C to 5.0_C). The operator has the capability to make a slight adjustment (± 2_) to the cabinet temperature. (Note: The product temperature must NOT exceed 41_F / 5.0_C). The temperature adjustment screw is located above the power switch. Before a temperature adjustment is made, make sure the product temperature has been tested several times throughout the day (24 hour minimum). Product Temperature Indicator The product temperature indicator displays the product temperature. (IMPORTANT: Allow the unit to operate for three or more hours before comparing the product temperature to the display.) Indicator Lights Power This light will illuminate when power is supplied to the unit, and the power switch is in the “ON” position. 3rd Recipe Modifier Key (from left side) - Latté This light will illuminate when a Latté drink is selected. 4th Recipe Modifier Key (from left side) - Cappuccino This light will illuminate when a Cappuccino drink is selected. 5th Recipe Modifier Key (from left side) This light will illuminate when a drink is selected. Whole Milk This light will illuminate when whole milk is selected. Cream This light will illuminate when cream is selected. Skim Milk This light will illuminate when skim milk is selected. Product Low Level Each product light also serves as the product “LOW” light. When the control senses a “low” condition (approximately 30 oz. until empty) for a particular product, the corresponding light will flash. Model C005 9 Important: To the Operator Product Out Level Each product light also serves as the product “OUT” light. When the control senses an “out” condition for a particular product, the corresponding light will illuminate and product will not dispense. Clean Each product container has its own “CLEAN” indicator light. Each product container has to be removed for cleaning at least every 72 hours. Otherwise, that particular product will lockout and not dispense product. Cappuccino and Latté Selections These are the 3rd and 4th recipe modifier keys, located in the center row of the display. Note: The Cream product is not an option with these two beverages. Clean/Lockout Feature To assure that NSF food safety standards are adhered to, a 72 hour lockout feature is provided. To minimize the amount of product discarded in this process, the following two features have been added: 1. The “CLEAN” light associated with each product tank will begin to flash 68 hours after the last cleaning (four hours prior to the lockout). 2. Each product tank will have its own lockout interval. This allows cleaning of individual product tanks. To reset the 72 hour lockout feature: S Place the power switch in the ON position. S Open the dispensing door. S Discard the remaining product. S Clean the tank, lid, and funnel. S Install a new product tube. Product Selection Recipe Base Select The base selection for the 5th recipe modifier key is activated by a mounted switch, located inside the lower front of the unit. Toggle Switch Position: UP = Coffee Base (Default): - Small = 4 oz., Medium = 6 oz., Large = 8 oz., Toggle Switch Position: DOWN = Neutral Base: - Small = 3 oz., Medium = 4.5 oz., Large = 6 oz. When the unit leaves the factory, the base selected is the coffee base (toggle switch is in the UP position). This is indicated by the green indicator light which illuminates when the 5th recipe modifier key is selected. Important: To the Operator 10 Model C005 To change to the neutral base, perform the following steps: 1. 2. 3. 4. 5. Place the power switch in the OFF position. Unplug the unit from the wall receptacle. Remove the lower front control panel. Flip the toggle switch to the DOWN position. Install the lower front control panel. 6. Plug the unit into the wall receptacle. 7. Place the power switch in the ON position. The unit is now set for the neutral base product. This state is indicated by the amber indicator light which illuminates when the 5th recipe modifier key is selected. Calibration Tools Needed: scale (grams and/or ounces) and small coffee cups IMPORTANT: Calibration is by weight, not volume. Before starting calibration, the dispenser should be sanitized and NEW tubes installed, prior to adding the product. The dispenser must have the product(s) to be calibrated reset to their highest fill levels. The dispenser must not be in a mix low, mix out, lock out warning, or lock out condition. 1. Place the power switch in the ON position. 2. Press and hold the EXTRA key for approximately 4 seconds. The letters “CA” will be displayed for 5 seconds. This indicates that the machine is in the Calibration mode. When the “CA" disappears, the calibration process can begin. 3. Place a small coffee cup under the spout to be calibrated. 4. Select the product (beverage type, if applicable) and the size to be calibrated. The product or beverage indicator will illuminate. 5. Press the WHOLE MILK reset button. 6. Measure the amount dispensed (+/- 10%) compared to the recipe. Note: If calibration is required, press the SKIM reset button to increase the amount. Press the CREAM reset button to decrease the amount. The display will increment or decrement with each button press. Each press of the button counts as approximately 2 grams. 7. If adjustments were made, place the small coffee cup under the spout and press the WHOLE MILK reset button. 8. Measure the amount dispensed. 9. Press and hold the EXTRA key for approximately 5 seconds and release. The letters “DN” (done) will appear on the display for approximately 5 seconds. 10. The display will go blank and the unit is returned to normal operation. Model C005 11 Important: To the Operator Section 5 Operating Procedures We begin our instructions at the point where the parts are disassembled and laid out. The following steps will explain how to clean, sanitize, assemble and install the components for the product dispenser. If you are disassembling the unit for the first time or need information to get to this starting point in our instructions, turn to page 20, “Disassembly” and start there. Starting the Dispenser Step Action 1 Make sure the unit is plugged into a receptacle. Place the power switch in the “ON” position. 2 The machine is powered when plugged into a receptacle and the power indicator light is illuminated. 3 Allow the machine to refrigerate for 20 minutes before loading product. The unit must maintain the compartment temperature between 35_F to 41_F (1.6_C to 5.0_C). Operating Procedures 12 Model C005 Set Up Tanks Step Model C005 Action 1 Prepare the 3 compartment sink with an approved 100 PPM cleaning/sanitizing solution (example: Kay-5r). USE WARM WATER AND FOLLOW THE MANUFACTURER'S SPECIFICATIONS. 2 Thoroughly wash, rinse, sanitize and air dry all tanks, lids, and funnels. 3 Install the dispensing tubes onto the product tank's adaptors/spouts. 13 Operating Procedures Assembly and Start Up Step Action 1 With the compartment door open, open the product dispensing valve doors. 2 With sanitized hands and/or clean gloves on, install the product tank, tank covers, tank funnels and dispensing tubes. (Be sure the tanks are placed in their appropriate locations.) 3 Close the product dispensing valve doors onto the dispensing tubes. Push and turn the key clockwise to “Close/Lock” the dispensing valve door in place. 4 Close the compartment door. Operating Procedures 14 Model C005 Assembly and Start Up (Continued) Step Model C005 Action 5 Install the drip tray and the splash shield. 6 Fill each product tank through the lid/funnel with the appropriate product and proper amount. 7 Label each tank with a 72 hour shelf life. 8 Push the reset button the appropriate number of times to indicate the fill level for each product. The product indicator light will stay illuminated for 6 seconds. The reset display indicator will indicate the number of 1/2 gallons selected in each tank. (Example: Level 5 = 2-1/2 gallons, Level 4 = 2 gallons, Level 3 = 1-1/2 gallons, Level 2 = 1 gallon, Level 1 = 1/2 gallon.) 15 Operating Procedures Dispensing Product The product and volume to be dispensed are selected by pressing the keys on the selector keypad on the compartment door. To dispense product, follow these steps: Step Action 1 Place a cup under the appropriate dispensing tube and press the product key (Whole Milk, Cream or Skim Milk) to be dispensed. 2 Select the type of beverage. If no selection is made, the unit will default to “Hot or Iced Coffee” recipes. Operating Procedures 16 Model C005 Step Model C005 Action 3 Press the portion size key to be dispensed (S, M, L, or XL). (Note: XL is not a valid selection for the 5th recipe modifier key.) 4 Remove the cup. 17 Operating Procedures If additional product is desired, follow these steps: Step Action 1 Press the product key (Whole Milk, Cream or Skim Milk). 2 Press the “Extra” key. 1/2 oz. of product selected will be dispensed. Operating Procedures 18 Model C005 Recipe Settings Recipe Modifier Key Extra Small Medium Large Extra Large 0.5 1 1.5 2 2.5 3 (Whole or Skim, No Cream) 0.5 6 9 12 14 4 (Whole or Skim, No Cream) 0.5 4 6 8 10 5 (Toggle Switch Up) 2 4 6 8 5 (Toggle Switch Down) 2 3 4.5 6 None (Defaults to Coffee) 1 (Future) 2 (Future) Note: The recipe modifier keys are the unlabeled keys located in the center row of the display. The modifier keys 1 - 5 are counted from left to right. Model C005 19 Operating Procedures Section 6 Cleaning and Maintenance Cleaning Procedure ALWAYS FOLLOW LOCAL HEALTH CODES! To disassemble and clean the unit, the following items will be needed: S S S S Brushes (provided) - 1 tank brush, 1 tank spout brush, 1 valve brush Cleaner/Sanitizer (example: Kay-5r) Sanitizer spray bottle (provided) Single service hand towels Disassembly/Cleaning Step 1 Action PLACE THE POWER SWITCH IN THE “OFF” POSITION. Failure to follow this instruction may result in electrocution. 2 Open the compartment door. 3 Open the product dispensing valve door. Allow the product to empty into a container and discard the remaining product. 4 Repeat Step 3 for the remaining two product tanks. 5 Take the product tanks, product tank covers, tank funnels, and the drip tray (if applicable) to the 3 compartment sink for cleaning. Cleaning and Maintenance 20 Model C005 Disassembly (Continued) Step Model C005 Action 6 Prepare the 3 compartment sink with an approved 100 PPM cleaning/sanitizing solution (example: Kay-5r). USE WARM WATER AND FOLLOW THE MANUFACTURER'S SPECIFICATIONS. 7 Remove the dispensing tubes from the product tanks, and discard. (Note: dispensing tubes must be discarded at least every 72 hours.) 8 Thoroughly brush clean all disassembled parts. Make sure all product film is removed. 9 Rinse and place all parts in the cleaning/sanitizing solution for one minute. 10 Place all cleaned parts on a clean, dry surface to air dry. 11 With an approved cleaning/sanitizing solution in the sanitizer spray bottle and a small valve brush, thoroughly spray and brush clean the plunger spout area and the product dispensing valve door. 12 With a single service hand towel, wipe down the interior and exterior of the dispenser. 21 Cleaning and Maintenance Equipment Cleaning and Maintenance Schedule Frequency Equipment Procedure Every 4 hours Dairy Verify that the product temperatures are between 35_F to 41_F (1.7_C to 5.0_C). Every four hours, dispense a small amount (approx. 2 oz.) of dairy product into a coffee cup and check the temperature with an approved Atkins thermometer. Repeat the process for all three dairy products (whole milk, cream and skim milk). Every 24 hours Exterior of machine Wipe down the exterior of the machine. IMPORTANT: Due to the function of the control, always wipe the display panel from top to bottom. Every 72 hours Tank Wash, rinse, sanitize, and air dry all tanks, lids and funnels. Discard used dispensing tubes. Never reuse dispensing tubes. Keep a supply of dispensing tubes on hand. Every 72 hours Plunger spout area and product dispensing valve door With an approved cleaning/sanitizing solution in the sanitizer spray bottle and a small valve brush, thoroughly spray and brush clean the plunger spout area and the product dispensing valve door. Every 72 hours All Dairy All products in the tank have a maximum shelf life of 72 hours. When cleaning the product tanks, discard the used dispensing tubes and all remaining dairy product in the tanks. Every 72 hours Dispensing tubes Replace all used tubes every 72 hours. Every 72 hours Refrigerated product compartment Use a sanitized single service hand towel to wipe the inside of the product compartment until all condensation is removed and the compartment is clean. Cleaning and Maintenance 22 Model C005 Section 7 Troubleshooting Guide General Troubleshooting Problem 1. Dispenser will not operate. 2. Dispenser will not refrigerate. 3. Dispenser will not dispense product. 4. Frost builds up on the inside of the cabinet. 5. Improper amount of product is being dispensed. Model C005 Probable Cause Remedy a. Unit is not plugged in. a. Plug unit into receptacle. b. Power switch is in the OFF position. b. Place the power switch in the ON position. The power indicator light will illuminate. a. Unit is not plugged in. a. Plug unit into receptacle. b. Power switch is in the OFF position. b. Place the power switch in the ON position. The power indicator light will illuminate. a. No product is in the unit. a. Add product to the unit. b. The dispensing tube is obstructed or kinked. b. Clear the obstruction or kink. c. 72 hour lockout. c. Clean the unit, per instructions. a. Door is open too often. a. Adjust fill levels properly. b. Door gasket is not sealing. b. Call service technician. a. The wrong product was placed in the tank. a. Make sure the appropriate product is in the tank. b. Check product temperature. b. Product added to the dispenser must be below 41°F (5.0°C). 23 Troubleshooting Guide General Troubleshooting (Continued) Problem 5. Improper amount of product is being dispensed. (Cont'd.) 6. Actuator valve is sticky. 7. Product temperature is too warm. 8. Dispenser is leaking product. 9. Dispensing door will not latch. Probable Cause Remedy c. Unit was reset improperly. c. Add product and reset the unit properly. d. Dispensing tube is not centered in spout. d. Align the tube properly or replace the tube. e. Dispensing tube is restricted. e. Clear dispensing tube of restriction. a. Product is on the actuator valve solenoid. a. Clean the valve area with cleaning/sanitizing solution and a brush. b. Faulty actuator valve solenoid. b. Call service technician. a. Compartment door is open too often. a. Adjust fill levels properly so tanks do not need frequent refilling. b. Warm product was placed in the dispenser. b. Product added to the dispenser must be below 41°F (5.0°C). c. Compartment door gasket is not sealing. c. Call service technician. d. Cabinet temperature is set too warm. d. Call service technician. a. Dispensing tube is not centered in spout. a. Align the tube properly or replace the tube. b. The valve door was not shut properly. b. Make sure the valve door is shut properly. a. Dispensing tube is not centered in spout. a. Align the tube properly or replace the tube. Note: Note: If the above suggestions don't resolve the problem, please contact your local Taylor Service Company. Troubleshooting Guide 24 Model C005 ACTUATOR-24 VOLT-1/4-20 *C005* + MARKER-WIRE #1 + MARKER-WIRE #2 + MARKER-WIRE #3 + PLUNGER-ACTUATOR-DISPENSER + SPACER-5/16-18 UNC *C005* + SPRING-COMP. ACTUATOR *C005* BLOCK A.-DISPENSING *C005* BOTTLE-WASH-PLASTIC BRUSH WITH RING BRUSH-SET CREAMER COMPRESSOR PL50F + CAPACITOR-START 80UF/220V + RELAY-START-COMPRESSOR-PL50F CONDENSER-AC 9X8 -2 ROW CORD-POWER-125V-15A-95”L-SO COVER-MIX TANK-NARROW *C005* COVER-MIX TANK-WIDE *C005* DEFLECTOR-AIR/WATER-BASEPAN DIAGRAM-WIRING *C005* DOOR A.-CREAMER *C005* + GASKET-DOOR-FOAM C005 + HINGE-CABINET DOOR *C005* DOOR A.-CAPTIVE SCREW *C005* FASTENER A. *C005* 1/4 TURN HARNESS-WIRE *C005* LO VOLT #1 HINGE-DOOR-DISPENSING *C005* RETAINER-PUSH ON *C005* SCREW-10-32X1/2 FLAT HD-SS SWITCH-PUSHBUTTON-SPST MOM DRYER-CAP. TUBE .021 ID X 9FT FAN-EVAPORATOR 3000RPM 105CFM DESCRIPTION 056511-03 018520 018521 018522 055889 057845 055888 X56502 044818 058643 058642 055613-12 055953 055954 029797 042936-12 058078 058079 056540 056850-12 X55892 R70023 056447 X55879 X57070 057350 055877 056797 043074 056702 055522 028534-12 PART NUMBER 3 1 1 1 3 3 3 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1.5' 2 3 3 1 3 3 3 3 1 1 QTY. 103 000 000 000 103 000 000 103 000 000 000 103 103 103 103 103 103 103 103 000 103 000 103 103 103 103 103 103 000 103 000 103 WARR. CLASS Model C005 25 K2048437/UP REPLACES 057841 K3051747/UP K3051747/UP SOLENOID REMARKS PARTS UPDATE Section 8 Parts List + Available Separately Parts List + Available Separately Parts List 26 Model C005 FILTER-CORCOM 6EH1 FUNNEL-MIX TANK-NARROW *C005* FUNNEL-MIX TANK-WIDE *C005* HARNESS-COFFEE-COOLATTA LOVOLT HARNESS-WIRE *C005* HI VOLT HARNESS-WIRE *C005* LO VOLT #2 HOOK-MAGNETIC INDICATOR-DIGITAL TEMP-SOLAR + SCREW-6X1/2 TYPE A-SS-TRUSS HD LABEL-OPERATION LABEL-INST-FILL DAIRY LEG-4” 3/8-16 STUD OVERLAY-CONTROL PANEL-FRONT-CONTROL *C005* PANEL-FRONT-CONTROL-CREAMER PANEL-REAR *C005* PCB A.-CONTROL *C005* CREAMER CHIP-SOFTWARE *C005* CREAMER PCB A.-CONTROL-CREAMER POTENTIOMETER A. *C005* RELAY-DPDT-24VDC-25A@208/308V SANITIZER KAY-5 125 PACKETS SHIELD-SPLASH *C005* SWITCH-ROCKER *370*POWER/LIGHT TANK-MIX-1.5 GAL *C005* TANK-MIX-2.5 GAL *C005* TRANS.-100VA 120/208/240 PRI TRAY-DRIP-SS *C005* + SCREW-SHOULDER 10-32X3/8X.078 TUBE-DISPENSING *C005* VALVE-ACCESS-1/4 MFLX1/4 S-90 DESCRIPTION 040140-001 058080 058081 058484 057349 057351 058644 056615 022427 065669 065670 036397 065629 055914 056531 055915 X57838-SER X40822 X57839-SER X57071 054703-05 041082 055920 048093 057969 057968 079800 055919 057386 056579 047016 PART NUMBER 1 2 1 1 1 1 1 1 2 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 1 1 QTY. 103 103 103 103 103 103 103 103 000 000 000 103 000 103 103 103 103 103 103 103 103 000 103 103 103 103 103 103 000 000 103 WARR. CLASS K3051747/UP K3051747/UP FINE TEMP CONTROL ADJUSTMENT FAN MOTOR & COMPRESSOR K3025267/UP UPPER LOWER K3051747/UP K3051747/UP J6 TO LOCKOUT J2 TO RESETS J5 Control board to Actuator Solenoids/Relay XXX DOOR REMARKS PARTS UPDATE + Available Separately Model C005 27 Parts List COMPRESSOR PL35G + CAPACITOR-START 60UF-220/275V + RELAY-START-COMPRESSOR-PL35G DIAGRAM-WIRING *C005* KIT A.-MOTOR-FAN INSTRUCTION-WEEE END OF LIFE 220-240V 50 HZ 1PH DESCRIPTION 055187-27 047703 055358 056850-40 X62253-27 064371-INS PART NUMBER 1 1 1 1 1 QTY. 512 103 103 000 103 WARR. CLASS 220-240V 50HZ 1PH 220-240V 50HZ 1PH 220-240V 50HZ 1PH REMARKS PARTS UPDATE Model C005 056850--12 Rev. 7/09