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Relax In Comfort With Solair World`s Thermal Boosted Hybrid Air

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“An energy revolution where your comfort costs less” Relax In comfort with SolAir World’s Thermal Boosted Hybrid Air Conditioners INSTALLATION AND OPERATION INSTRUCTION MANUAL FOR DUCTED SYSTEM. 1 & 3 PHASE: SWDR-100NW SWDR-140NW3 SWDR-140NW SWDR-200NW3 SWDR-200NW Operating Instructions and Installation Guide Ducted System Note to users: ____________ Congratulations on purchasing a SolAir World Thermal Boosted Hybrid Air Conditioning System. and affordable comfort for many years to come. To understand how your SolAir World Thermal Boosted Hybrid Air Conditioning System works and to ensure the best performance from your System please read the following information before installing or using the system. licensed Air Conditioner Installer. 2. The Installation Guide section in this manual is specifically for qualified, SolAir World Accredited Air Conditioner Installers to refer to whilst carrying out install 3. Please ensure that you read the ‘Operating Instructions’ section of this manual before using your system. _______________________ Page 1 Operating Instructions and Installation Guide Ducted System Contents Note to users..................................................................................................................................Page 1 1. General Information Page 4 1.1 System Specifications............SWD(R)-100NW...................................................................... Page 5 SWD(R)-120NW.................................................................. SWD(R)-140NW ..................................................................Page 6 SWD(R)-200NW.................................................................. Page 7 1.2 Safety Information............................................................................................................ Page 8 1.3 System Operating Principles............................................................................................Page 9 1.4 System Components........................................................................................................Page 11 2. Installation Guide 2.0 Trouble Shooting.............................................................................................................. Page 13 2.1 General Installation Information........................................................................................Page 18 2.2 Indoor Unit Installation......................................................................................................Page 23 2.3 Outdoor Unit Installation....................................................................................................Page 32 2.4 Evacuate Tube Thermal Collector Installation..................................................................Page 34 2.5 Flat Panel Thermal Collector Installation..........................................................................Page 36 2.6 Gassing Installation...........................................................................................................Page 39 2.7 Wiring Installation..............................................................................................................Page 40 2.8 Remote Controll Box Installation...................................................................................... Page 42 3. Operating Instructions 3.1 General Operating Instructions........................................................................................ Page 45 3.2 Remote Control Function................................................................................................. Page 46 3.3 Wired Controller Function................................................................................................ Page 50 3.4 Routine Maintenance....................................................................................................... Page 52 4. Packing Lists.......................................................................................................Page 55 . . _______________________ Page 2 Operating Instructions and Installation Guide Ducted System Section 1 General Information _______________________ Page 3 Operating Instructions and Installation Guide Ducted System 1.1 System Specifications SolAir World SWD(R)-100NW Rated Cooling Capacity (Watts) Rated Heating Capacity (Watts) Rated Power Input (Volts/Hertz) Rated Cooling Power Input (Watts) Rated Cooling Input Current (Amperes) Maximum Cooling Power Input (Watts) Maximum Cooling Input Current (Amperes) Rated Heating Power Input (Watts) Rated Heating Input Current (Amperes) Maximum Heating Power Input (Watts) Maximum Heating Input Current (Amperes) Auxiliary Electric Heating Rated Power Input (Watts) Auxiliary Electric Heating Rated Input Current (Amperes) Inhaling Maximum Working Pressure (Megapascals) Exhausting Maximum Working Pressure (Megapascals) Type of Refrigerant Standard amount of Refrigerant (grams) Air Circulation of Outdoor Unit (Metres cubed/hour) Waterproof Grade Net Weight Outdoor Unit (Kilograms) Net Weight Indoor Unit (Kilograms) Dimensions Outdoor Unit (Millimetres–Length/Width/Height) Dimensions Indoor Unit (Millimetres – Length/Width/Height) Noise Level Outdoor Unit (Decibels) Noise Level Indoor Unit (Decibels) 10000 12000 220V/50Hz/60Hz 2400 - 2640 10.9 - 11.95 3300 15.2 2420 - 2660 10.92 - 12.6 3160 14.8 500 2.2 1.15 4.10 R - 410A 2600 2500 1PX4 73 72 950/355/835 1103/740/370 <58 <51 Parameters in this table are measured in the rated working state of an outdoor temperature of 35°C dry bulb 24°C wet bulb and an indoor temperature of 27°C dry bulb/19°C wet bulb. Working states at varying temperatures may change ____________________ Page 4 Operating Instructions and Installation Guide Ducted System 1.1 System Specifications SolAir World SWD(R)-120NW Rated Cooling Capacity (Watts) Rated Heating Capacity (Watts) Rated Power Input (Volts/Hertz) Rated Cooling Power Input (Watts) Rated Cooling Input Current (Amperes) Maximum Cooling Power Input (Watts) Maximum Cooling Input Current (Amperes) Rated Heating Power Input (Watts) Rated Heating Input Current (Amperes) Maximum Heating Power Input (Watts) Maximum Heating Input Current (Amperes) Auxiliary Electric Heating Rated Power Input (Watts) Auxiliary Electric Heating Rated Input Current (Amperes) Inhaling Maximum Working Pressure (Megapascals) Exhausting Maximum Working Pressure (Megapascals) Type of Refrigerant Standard amount of Refrigerant (grams) Air Circulation of Outdoor Unit (Metres cubed/hour) Waterproof Grade Net Weight Outdoor Unit (Kilograms) Net Weight Indoor Unit (Kilograms) Dimensions Outdoor Unit (Millimetres–Length/Width/Height) Dimensions Indoor Unit (Millimetres – Length/Width/Height) Noise Level Outdoor Unit (Decibels) Noise Level Indoor Unit (Decibels) 12000 14000 220V/50Hz/60Hz 2880 - 3100 13.2 - 14.32 3900 18.2 2900 - 3190 13.8 - 14.50 3690 16.7 500 2.2 1.15 4.10 R - 410A 3000 3500 1PX4 95 73 950/355/835 1103/740/370 <60 <53 Prameteters in this table are measured in the rated working state of an outdoor temperature of 35°C dry bulb 24°C wet bulb and an indoor temperature of 27°C dry bulb/19°C wet bulb. Working states at varying temperatures may change _______________________ Page 5 Operating Instructions and Installation Guide Ducted System 1.1 SolAir World SWD(R)-140NW Rated Cooling Capacity (Watts) Rated Heating Capacity (Watts) Rated Power Input (Volts/Hertz) Rated Cooling Power Input (Watts) Rated Cooling Input Current (Amperes) Maximum Cooling Power Input (Watts) Maximum Cooling Input Current (Amperes) Rated Heating Power Input (Watts) Rated Heating Input Current (Amperes) Maximum Heating Power Input (Watts) Maximum Heating Input Current (Amperes) Auxiliary Electric Heating Rated Power Input (Watts) Auxiliary Electric Heating Rated Input Current (Amperes) Inhaling Maximum Working Pressure (Megapascals) Exhausting Maximum Working Pressure (Megapascals) Type of Refrigerant Standard amount of Refrigerant (grams) Air Circulation of Outdoor Unit (Metres cubed/hour) Waterproof Grade Net Weight Outdoor Unit (Kilograms) Net Weight Indoor Unit (Kilograms) Dimensions Outdoor Unit (Millimetres–Length/Width/Height) Dimensions Indoor Unit (Millimetres – Length/Width/Height) Noise Level Outdoor Unit (Decibels) Noise Level Indoor Unit (Decibels) 14000 16000 220V/50Hz/60Hz 3500 - 3740 15.91 - 17 4780 21.7 3520- 3760 15.8 - 17.5 4780 21.7 500 2.2 1.15 4.10 R - 410A 3600 3500 1PX4 97 73 950/355/835 1103/740/370 <53 <63 Parameters in this table are measured in the rated working state of an outdoor temperature of 35°C dry bulb 24°C wet bulb and an indoor temperature of 27°C dry bulb/19°C wet bulb. Working states at varying temperatures may change _______________________ Page 6 Operating Instructions and Installation Guide Ducted System 1.1 SolAir World SWD(R)-200NW Rated Cooling Capacity (Watts) Rated Heating Capacity (Watts) Rated Power Input (Volts/Hertz) Rated Cooling Power Input (Watts) Rated Cooling Input Current (Amperes) Maximum Cooling Power Input (Watts) Maximum Cooling Input Current (Amperes) Rated Heating Power Input (Watts) Rated Heating Input Current (Amperes) Maximum Heating Power Input (Watts) Maximum Heating Input Current (Amperes) Auxiliary Electric Heating Rated Power Input (Watts) Auxiliary Electric Heating Rated Input Current (Amperes) Inhaling Maximum Working Pressure (Megapascals) Exhausting Maximum Working Pressure (Megapascals) Type of Refrigerant Standard amount of Refrigerant (grams) Air Circulation of Outdoor Unit (Metres cubed/hour) Waterproof Grade Net Weight Outdoor Unit (Kilograms) Net Weight Indoor Unit (Kilograms) Dimensions Outdoor Unit (Millimetres–Length/Width/Height) Dimensions Indoor Unit (Millimetres – Length/Width/Height) Noise Level Outdoor Unit (Decibels) Noise Level Indoor Unit (Decibels) 20000 22000 220V/50Hz/60Hz 5000 - 5320 22.3 - 23.5 5000 - 5320 22.3 - 23.5 7520 29.6 5000 - 5320 22.3 - 23.5 500 2.2 1.15 4.1 R - 410A 4500 5000 1PX4 142 93 950/355/835 1103/7403730 <60 <53 Parameters in this table are measured in the rated working state of an outdoor temperature of 35°C dry bulb 24°C wet bulb and an indoor temperature of 27°C dry bulb/19°C wet bulb. Working states at varying temperatures may change _______________________ Page 7 Operating Instructions and Installation Guide Ducted System 1.2 Safety Information Safety Warnings: The SolAir World Thermal Boosted Air Conditioning System should only be installed, repaired and maintained by a qualified licensed air conditioner installer. Please switch off the power to the system in the event of an electrical storm in order to prevent damage to the system. Please switch off the power to the system when it is not in use for long periods of time. Please switch off the power to the system before conducting any cleaning of or maintenance to the system. Never clean the system with liquid detergents liquefied cleaning agents or corrosive cleaning agents. Never allow the indoor unit to come into contact with liquid. Any of these actions may cause damage to the plastic accessories and casings or cause damage to the electrical components. Never insert your hands or any other object into the air outlet of the indoor and outdoor units to ensure that there is no damage to the high-speed fan or the object being inserted. Never allow children to play near the system. Never remove any of the coverings of the system. Never allow moisture to get into the remote control. Never put or use any combustible liquid or substance such as hair spray paint or petrol near the machine If any unusual circumstances occur including, but not limited to strange noises or smells, smoke, abnormal temperature increases or changes to appearance of components please switch off the power immediately and contact your local distributor of SolAir World Thermal Boostered Air Conditining System. DO NOT attempt to repair the system yourself. Pre-checking before operation: ,IWKHV\VWHPKDVEHHQVZLWFKHGRIIRULGOHIRUDORQJSHULRGRIWLPHSOHDVHFOHDQWKHDLUILOWHUEHIRUH turning the system back on. ‡ 3OHDVHUHIHUWRWKH6HFWLRQ5RXWLQH0DLQWHQDQFHWRHVWablish the correct method for cleaning the filter and checking/filling the solar collector with water. ‡ ,IWKHV\VWHPKDVEHHQVZLWFKHGRff/idle for a long period of time please check the level of the water in the solar collector and add water if required. HU\ZHHNV ‡,QQRUPDORSHUDWLQJFRQGLWLRQVSOHDVHFKHFNWKHOHYHORIWKH water in the solar collector every one month and add water if required. _______________________ Page 8 Operating Instructions and Installation Guide Ducted System 1.3 System Operating Principles * The Air Conditioning System uses both mains electrical power and solar thermal energy. The Air Conditioning System always requires mains electrical power to operate fans and electric control components. * The Air Conditioning System uses solar thermal energy as an energy source to help maintain the refrigeration process which in turn reduces the amount of electrical energy required to run the compressor. * The Air Conditioning System operates under the same principles as a Conventional Air Conditioning System where refrigeration takes place as a result of the phase transition of the refrigerant. * The difference between the Air Conditioning System and a Conventional System is how the vapour is changed back into a liquid state in the refrigeration cycle. * Conventional System uses a compressor to increase the pressure of the refrigerant when it’s in a vapour state so that when it enters the condenser coil the combination of pressure and cooling from ambient air condenses it into a liquid in the coil. The change of state of refrigerant begins to take place approximately two thirds of the way down the condenser. The Air Conditioning System improves on this basic method by using solar thermal energy collected in a solar collector to add thermal energy to the refrigerant vapour. By using this method it reduces the amount of compression required to achieve the refrigeration cycle, as well as utilising more of the cooling face of the condenser coil. * By reducing the amount of compression required to achieve the refrigeration process the Air Conditioning System can use less power in comparison to a conventional system. Similarly if enough solar thermal energy is being collected and utilised the compressor will runs less often in the Air Conditioning System than a Conventional System. * The Air Conditioning System incorporates off centre fan blade technology, insulated foam ducts and high performance brand name compressors to achieve optimum performance at a minimum level of noise. The Air Conditioning System typically creates 10dBA less noise than a Conventional System. _______________________ Page 9 Operating Instructions and Installation Guide Ducted System System Operating Principles 1.3 ______ ___________________________ ______________________ _______________________ Page Pa ge 1 1 Operating Instructions and Installation Guide Ducted System 1.4 System Components 9 1: Indoor unit 2: Outdoor unit 3: Wired Remote Controller 4: Inlet air 5: Discharge Air 6: Refrigerant piping, connection electric wire 7: Drain pipe 8: Ground wire wire to ground outdoor unit to prevent electrical shocks. 9: Thermal Collector 10: Tubes fitted to front of outdoor unit *The shape of products can change as the model capacity and type. _______________________ Page 11 Operating Instructions and Installation Guide Ducted System Section 2 Installation Guide _______________________ Page 12 Operating Instructions and Installation Guide Ducted System 2.0 Trouble Shooting ______________ Non Failure Conditions ‡ When the SolAir World Air Conditioning System is turned on or off sometimes you will hear a sizzling malfunction. ‡ The SolAir World Air Conditioning System cannot instantly restart after it is stopped, even though it is switch on. The compressor will take 3 minutes before it resumes operation if it has been switched off then back on. ‡ Occasionally stale/uncomfortable air is emitted by the system, if this happens follow the procedure in ‡ If while heating, the indoor and outdoor units stop simultaneously but the compressor is still running the SolAir World Air Conditioning System is in defrosting mode. This is not a malfunction, the heating will Failure Display Indicators ‡ While heating, the outdoor unit may generate condensation. This is a result of the defrosting process and thawing, it is not a malfunction. Check Fault During heating the indoor fan only operates after the unit starts heating and the operation light on the wired controller (optional) flashes. Ź Ɣ In order to prevent cold drafts in the room the indoor fan only runs when the air is hot during heating mode. When there is a requirement for heating and the unit starts to heat then the fan will start after a short time. Ɣ The unit has a memory function and, in case of a power failure, will restart after power is restored in the same mode and with the same setting as before the power failure. * Fault Code In case of a problem with the air conditioner the unit timer light will flash along with the outdoor PCB fault indicator light. The optional wired controller will display a fault code as well. When calling the service center give them the full Details of what the unit display is showing and count the number of flashes at the timer light. Controller Power Indicator Operation Time Indicator Indicator (Electric Heating Lamp) fault code On Flashing On 01 On On Flashing 02 On On On 10 Flashing On Flashing On Flashing Flashing 20 30 Fault Symptoms Indoor room temperature falure (black one) check if its loosened or change sensor Indoor Coil Failure.(copper one ) check if its looseened or change sensor. This means unit is working normally. If this one shows , please connect the LP with L on PC Board If this one shows , please connect the LP with L on PC Board Note: When a communication error is discovered then the unit will wait for two minutes before the unit is switched off and a fault Code is displayed. If the correct communication starts again then the unit will restart and the fault will clear. _______________________ If any of the above-mentioned failures happen, please contact the distributor or the after service centre. Page 13 Operating Instructions and Installation Guide Ducted System 2.0 Trouble Shooting Instructions relating to heating (*) are applicable only to “HEAT & COOL MODEL” (Reverse Cycle) WARNING! In the event of a malfunction (burning smell, etc.), immediately stop operation, disconnect the Power Supply Plug or turn off the circuit breaker, and consult authorized service personnel. Merely turning off the unit’s power switch will not completely disconnect the unit from the power source. Always be sure to turn off your circuit breaker to ensure that power is completely off. Before requesting service, perform the following checks Symptom NORMAL FUNCTION Doesn’t operate immediately: Problem If the unit is stopped and then immediately started again, the compressor will not operate for about 3 minutes, in order to prevent fuse blowouts. Whenever the power supply plug is disconnected and then reconnected to a power outlet, the protection circuit will operate for about 3 minutes, preventing unit operation during that period. Noise is heard: During operation and immediately after stopping the unit, the sound of water flowing in the air conditioner’s piping may be heard. Also, noise may be particularly noticeable for about 2 to 3 minutes after starting operation (sound of coolant flowing). During operation, a slight squeaking sound may be heard. This is the result of minute expansion and contraction of the front cover due to temperature changes. * During Heating operation, a sizzling sound may be heard occasionally. This sound is produced by the Automatic Defrosting operation. Smells: Some smell may be emitted from the indoor unit. This smell is the result of room smells (furniture, tobacco, etc) which have taken into the air conditioner. Mist or steam are emitted: During Cooling or Dry operation, a thin mist may be seen emitted from the indoor unit. This results from the sudden Cooling of room air by the air emitted from the air conditioner, resulting in condensation and misting. * During Heating operation, the outdoor units fan may stop, and steam may be seen rising from the unit. This is due to Automatic Defrosting operation. Airflow is weak or stops: * When Heating operation is started, fan speed is temporarily very low, to allow internal parts to warm up.. * During Heating operation, if the room temperature rises above the thermostat setting, the outdoor unit will stop, and the indoor unit will operate at very low fan speed. If you wish to warm the room further, set the thermostat to a higher setting. * During Heating operation, the unit will temporarily stop operating (between 7 and 15 minutes) as the Automatic Defrosting mode operates. The fan may operate at very low speed during Dry operation or when the unit is monitoring the room’s temperature. _______________________ In the monitor AUTO operation, the fan will operate at very low speed.. Page 14 Operating Instructions and Installation Guide Ducted System 2.0 Trouble Shooting Symptom Water is produced from the out door unit: Item to check *During Heating operation, water may be produced from the outdoor unit due to the Automatic Defrosting operation. Doesn’t operate at all: Has the circuit breaker been turned off? Has there been a power failure? Has a fuse blown out, or a circuit breaker been tripped? Is the timer operating? Poor Cooling (or Heating) performance: Is the air filter Dirty? Are the air conditioner’s intake grille or outlet port blocked? Did you adjust the room temperature settings (thermostat) correctly. The water in the Thermal collector is low Is there a window or door open? In the case of Cooling operation, is a window allowing bright sunlight to enter? (Close the curtains) In the case of Cooling operation, are there heating apparatus and computers inside the room, or are there too many people in the room? The unit operates differently from the remote control unit’s setting: Are the Remote Control Unit’s batteries dead? Are the Remote Control Unit’s batteries loaded properly? If the problem persists after performing these checks, or if you notice burning smells, or the TIMER indicator Lamp flashes, immediately stop operation, turn off the circuit breaker and consult authorized service personnel. Operating Tips _____________ Auto Restart In event of power interruption ‡ If the air conditioner power has been interrupted by a power failure. The air conditioner will then restart automatically in its previous mode when the power is restored. ‡ If a power failure occurs during TIMER operation, the timer will be reset and the unit will begin (or stop) operation at the new time setting. ‡ Use of other electrical appliances (electric shaver, etc.) or nearby use of a wireless radio transmitter may cause the air conditioner to malfunction. In this event, temporarily disconnect the Power Supply Plug, reconnect it, and then use the remote control unit to resume operation. _______________________ Page 15 Operating Instructions and Installation Guide Ducted System 2.0 _______________ Trouble Shooting Troubleshooting Questionnaire Questions if the system has been operating normally before the error code has appeared: 1) When does the error code appear? Is it immediately after the air conditioner is turned on or does it appear after some operation? If so how many minutes from start-up to the error code appearing? 2) Check the indoor unit. Is there airflow coming from the indoor unit? If so is the airflow cold? 3) Check the outdoor unit. Is the compressor working? Is the fan working? Questions if the system has just been installed and the error code has appeared: 1) Are the four valves where the copper tubing connects to the outdoor unit fully opened? 2) Were the 2 copper pipes between the indoor and outdoor un its evacuated during installation? 3) Were the 2 copper pipes between the solar collector and o utdoor unit evacuated during installation? 4) Have all of the copper pipes been connected properly? Have they been leak tested? Is there any kinking or folding? 5) Is the copper piping standard length or extended? 6) Is there sufficient ventilation around the indoor and outdoor units? 7) What is the refrigerant pressure when returned to the compressor? Should be between 180 -200 PSI. When measuring the pressure, what the is the behavior of the needle on the gauge? Is it steady, slight movement, erratic movement? 8) Is the electrical supply to the unit stable and sufficient? Are there other appliances on the same circuit causing a load problem? _______________________ Page 16 Operating Instructions and Installation Guide Ducted System 2.0 _______________ Trouble Shooting Test Running 1. Check that all tubing and wiring are properly connected. 2. Check that the gas and liquid side service valves are fully open. Prepare remote 1. Remove the battery cover by pulling it according to the arrow direction. 2. Insert new batteries making sure that the (+) and (–) of battery are installed correctly. 3. Reattach the cover by pushing it back into position. Note ‡ Use 2 AAA(1.5volt) batteries. Do not use rechargeable batteries. ‡ Remove the batteries from the remote controller if the system is not used for a long time. Settlement of outdoor unit 1. Anchor the outdoor unit with a bolt and nut [ø10mm] tightly and horizontally on a concrete or rigid mount. 2. When installing on the wall, roof or rooftop, anchor the mounting base securely with a nail or wire assuming the influence of wind and earthquake. 3. If the vibration of the unit is transmitted to the hose, secure the unit with an anti-vibration rubber. ‡ Evaluation of the performance Operate the unit for 15~20 minutes, then check the system refrigerant charge: 1. Measure the pressure of the gas side service valve. 2. Measure the temperature of the intake and discharge of air. 3. Ensure the difference between the intake temperature and the discharge is more than 8°C. ‡ The air conditioner is now ready for use _______________________ Page 17 Operating Instructions and Installation Guide Ducted System 2.1 General Installation Information Electrical Information All Electrical work involved in the installation must be completed by a qualified,licensed electrician to the standards relevant to the location of the installation. Ensure that the system is not installed in an environment containing air with unusually high levels of oil, sulphide gas, flammable gas, alkaline, or where high frequency equipment is present. If the installation site does not have compliant electrical infrastructure the installer shall use their judgement as to whether the installation is suitable. be taken to regulate the voltage. The power cord should be provided with effective grounding. The power circuit should be dedicated solely to the SolAir World System. electrical cable for SolAir World system ” ” ” Electrical conductor’s cross sectional area (mm²) RU RU RU ” RU Systems maximum current Standard of the switch/fuse (Amps) 16/16    and electrical cable for circuit ” ” ” Electrical conductor’s cross sectional area (mm²) RU RU RU ” ” RU RU Circuit’s maximum current Standard of the switch/fuse (Amps)      _______________________ Page 18 Operating Instructions and Installation Guide Ducted System 2.1 General Installation Information Pipe Length and Elevation The maximum length of the refrigerant piping between the outdoor unit and the thermal collector is 1.5m. This length can not be exceeded and should be noted before the installation is commenced. Refrigerant must be added if the length between the indoor and outdoor units exceeds the standard, supplied piping lengths; MODEL No. SWD(R)-100NW SWD(R)-120NW SWD(R)-140NW SWD(R)-200NW Max. Max. Max. connection vertical bend length distance no. (m) (m) (A) (B) 20 20 20 20 5 8 8 8 5 5 5 5 Connecting pipe ijPP LQ Liquid pipe Gas pipe 9.52 (3/8) 9.52 (3/8) 9.52 (3/8) 9.52 (3/8) 19.05 (3/4) 19.05 (3/4) 19.05 (3/4) 19.05 (3/4) Amount of added R410A per meter when extending Refrigerant pipe more than volume standard grams 100 120 140 200 2600 3000 3600 4500 All refrigerant piping must be rated for R-410 refrigerant. Notes: 1. The performance data of our products are tested under standard working conditions. 2. SolAir World air conditioners have been pre-gassed to suit these lengths of the connection pipes between the indoor and outdoor unit and are as following: * SWD(R)-100NW capacity 4.0m * SWD(R)-120NW capacity 5.0m * SWD(R)-140NW capacity 5.0m * SWD(R)-140NW capacity 5.0m A liquid stopping ring and oil collector shall be applied to the system when the head drop is over 5m, and then an additional one for every further 5m drop. If the installation site is unique and the above guidelines can not be followed please contact the distributor of the product to discuss. Check all flared ends on copper pipes, if not a good fit re flare pipes to avoid intentional gas leaks. THIS IS THE RESPONSIBILITY OF THE INSTALLER AND NOT COVERED BY WARRANTY. _______________________ Page 19 Operating Instructions and Installation Guide Ducted System 2.1 General Installation Information Thermal Collector Installation ,Q=21(WKHXQLWPXVWEHLQVWDOOHGZLWKWKHSDQHOIDFLQJWKH NOR7+RULQGLUHFWVXQOLJKWWRJDLQLWVEHVW HIILFLHQF\ ‡ )RURSWLPXPSHUIRUPDQFHWKHWKHUPDOFROOHFWRUVKRXOGIDFH NOR7+LQWKHVRXWKHUQKHPLVSKHUHDQG 6287+LQWKHQRUWKHUQKHPLVSKHUH ‡ ,IWKHRSWLPXPSRVLWLRQLVQRWDYDLODEOHWKHQH[WEHVWRSWLRQLVIRUWKHV\VWHPWRIDFH($6T ‡ ,IQHLWKHUWKHRSWLPXPSRVLWLRQRUDQG(DVWIDFLQJSRVLWLRQDUHDYDLODEOHWKHQH[WEHVWRSWLRQ LVIRUWKHV\VWHPWRIDFH:(6T ‡ ,WLVQRWDGYLVHGWRLQVWDOOWKHWKHUPDOFROOHFWRUIDFLQJLQWKHRSSRVLWHGLUHFWLRQWRWKH RSWLPXPSRVLWLRQ LQWKHWKHUPDOFROOHFWRULWLVEHVWWRHQVXUHWKDWWKHLQGRRUXQLWLWSRVLWLRQHGKLJKHUWKDQWKH WRSRIWKHWKHUPDOFROOHFWRU ‡ ,ILWLVQRWSRVVLEOHWRPRXQWWKHLQGRRUXQLWKLJKHUWKDQ WKHWKHUPDOFROOHFWRUSOHDVHLQVWDOO DQLQOLQHSXPSVRWKDWWKHFRQGHQVDWLRQFDQEHSXPSHGXSWRWKHFROOHFWRUSDQHO _______________________ Page 20 Operating Instructions and Installation Guide Ducted System 2.1 General Installation Information Thermal Collector Selection ‡ adding solar thermal energy from collected solar radiation the water temperature in the collector must be greater than 60°C. ‡ the main difference between the two is the volume of the water in the water tanks. SolAir World Model No. SWD(R)-100NW SWD(R)-100NW SWD(R)-120NW SWD(R)-120NW SWD(R)-140NW SWD(R)-140NW SWD(R)-200NW SWD(R)-200NW Collector Type Flat Panel Heat Tube Flat Panel Heat Tube Flat Panel Heat Tube Flat Panel Heat Tube Volume of Water 5 litres 18 litres 5 litres 18 litres 5 litres 18 litres 5 litres 18 litres Ideal Climate Zone 3/2 1/2 3/2 1/2 3/2 1/2 3/2 1/2 ‡ better suited to climate ZONE 3 and areas of climate ZONE 2 that get especially cold nights as having less water in the collector means the water can heat to 60°C more quickly once the sun rises and solar radiation begins to be collected. Until the water can be heated to this temperature and the solar thermal energy can be transferred to the refrigerant, the collector is n cycle. ‡ The difference in the volume of the water tanks also dictates that the heat tube collector is more suited to climate ZONE 1 and areas of climate ZONE 2 that don’t experience especially cold nights as having more water in the collector means there is more transfer of solar thermal energy to the refrigerant. In addition, this style of collector can heat the water to a higher temperature than a flat panel collector. _______________________ Page 21 Operating Instructions and Installation Guide Ducted System 2.1 General Installation Information Heat Tube Collector The heat tube collector is mounted directly on the outdoor unit of the air conditioner. Copper refrigeration piping runs from the collector to the outdoor unit so that the heat collected in the heat tubes can be transferred to the refrigeration cycle taking place in the unit. It also consists of seven basic sections; 1) The glass heating tubes which include a multi layered wall with an absorbent material to attract solar radiation and a vacuum gap to trap the solar radiation inside the collector. This section is where the 2) The powder coated cylindrical steel water tank assembly with the copper refrigerant tubing passing through the water (with the water acting as the heat transferring material). 3) The seals between the heat tubes and the water tank. 4) The powder coated steel frame to hold the heat tubes in space. 5) The breather cap on the top of the collector to ensure no pressure is built up in the system. 6) 7) The brass refrigeration tubing inlet and outlets. _______________________ Page 22 Operating Instructions and Installation Guide Ducted System 2.2 Indoor Unit Installation Indoor Unit Dimensions _______________________ Page 23 Operating Instructions and Installation Guide Ducted System 2.2 Indoor Unit Installation Indoor Unit Clearance (Mandatory) MODEL ALL Fan Removal Clearance Options A A+B 500 500 C 500 D 450 _______________________ Page 24 Operating Instructions and Installation Guide Ducted System Indoor Unit Installation 2.2 ____________________ CAUTION The unit must be installed by a licensed, qualified and trained installer. Installation by unqualified persons may result in normal operations not being correctly checked, personal safety may be compromised, property damage may be sustained and the unit may bed damaged. The warranty may also be void if qualified persons are not used to install the system. Indoor Unit Location The indoor unit is designed for installation within a ceiling/roof space or other compartment, where there is no influence from outdoor elements. While selecting the location, the following conditions must be assured: a) b) c) d) The location should assure free flow of the return air into the unit without interference. The unit should be located central to allow for even air flow and distribution to rooms. Avoid obstacles which may restrict the return air intake or the discharge supply air flow. The unit should not be installed close to rooms where operational noise may cause concerns (bedrooms, children rooms, etc). e) If installing the unit on a platform, ensure that the structure is capable of supporting the indoor unit and platform. _______________________ NOTE: The indoor unit should not be installed outside. ____________________________________________ Page 25 Operating Instructions and Installation Guide Ducted System 2.2 ____________________ Indoor Unit Installation Notes for installation Ɣ Flexible ducting used should conform to the standards for your Country for insulation resistance relative to this product. Ɣ 7KHUHWXUQDLUGXFWVKRXOGEHDVVKRUWDVSRVVLEOHZLWKIXOODFRXVWLFOLQLQJ7KHGXFWGLDPHWHU should be of a size correct for the installation requirements to minimise the static pressure losses. Design and prepare in advance easy access for servicing as follows: Ɣ 7KHPLQLPXPKHLJKWFOHDUDQFHIRUWKHLQVWDOODWLRQLVPP Ɣ $OORZIRUDFFHVVWRWKHHOHFWULFDOFRQWUROER[WRIDFLOLWDWHLWVHDV\UHPRYDOE\RSHQLQJWKH FRYHU IDVWHQHGE\VFUHZV  Ɣ $GLVWDQFHRIPPPXVWEHNHSWWRDOORZDFFHVVWRWKHHOHFWULFDOVHUYLFHSDQHO)RUWKH PDLQWHQDQFHRIIDQZKHHOVDQGPRWRUVHHWKHLQGRRUXQLWFOHDUDQFHV6HH3DJH 1. Installation for Indoor Unit Ɣ ,QVWDOODWLRQRIWKHLQGRRUXQLWPXVWHQVXUHDPLQLPXPOHQJWKRIUHIULJHUDWLRQSLSHZRUNDQGGXFWLQJLV XVHGWKHUHIRUHWKH,QGRRUXQLWVKRXOGEHLQVWDOOHGDWDUHDVRQDEOHGLVWDQFHIURPWKH2XWGRRUXQLW Minimum Pipe Length: 5 meters Maximum Pipe Length: 20 meters Suspension Installation Ɣ (QVXUHDGHTXDWHVWUHQJWKRIWKHEXLOGLQJVWUXFWXUHVRDVWRZLWKVWDQGWKHZHLJKWRIWKHXQLW Ɣ 'HWHUPLQHWKHSRVLWLRQRIWKHVXVSHQVLRQURGDOLJQLWWRWKHVXVSHQVLRQPRXQWLQJKROHLQWKHXQLWDQG WKHQWLJKWHQLW IRUWKHSRVLWLRQRIWKHVXVSHQVLRQURGVHHWKHRXWOLQHGLPHQVLRQDOGUDZLQJRIWKHXQLW Suspension Mounting into concrete slab Ɣ ,IWKHFHLOLQJLVROGXVHDQFKRUEROWV)RUWKHQHZO\EXLOWFHLOLQJXVHDQHPEHGGHGIL[HGSODWHRU HPEHGGHGDQFKRUEROWVRURWKHUORFDOO\SXUFKDVHGSDUWVWRUHLQIRUFHWKHFHLOLQJHQVXUHWKDWWKH FRQFUHWHLVKDUGHQRXJKWRVXSSRUWWKHZHLJKWRIWKHLQGRRUXQLW _______________________ Page 26 Operating Instructions and Installation Guide Ducted System 2.2 ____________________ Indoor Unit Installation 2. Floor or Platform Mounting Ɣ Create a platform using bearers and chipboard. Place the unit platform over load bearing walls or on strategically located trusses in the roof space. Ɣ Place serrated rubber pads or isolating springs under each corner of the unit to minimize/ eliminate any noise transmission. 3. Levelling the unit Ɣ Adjust the level of the unit as required. The drainpipe end of the unit must be lower by at least 5mm for good drainage. Ɣ Take care not to damage the drain tubes or coil when lifting to adjust unit level. Ɣ For suspension mounting units, tighten the locking nuts once the revised position is determined. 4. Ducting and fittings. Ɣ Do not place an outlet register near the controller/thermostat as this can cause false readings. Ɣ Do not place registers so that air is blown over people e.g. above beds or couches. Ɣ To avoid exceeding maximum allowable air pressure drop in ducted system, do not use excessive lengths of duct. If a duct run exceeds 6 meters always intstall the next size large ductwork. Ɣ Flexible ductwork must be run as straight as possible between the registers. Ɣ The airflow through each outlet must be individually set to air balance the system. Ɣ All duct work should be streamlined avoiding sharp angles that will reduce airflow. Ɣ Ensure all ductwork is taped airtight so that there is no leakage. Ɣ Balancing dampers maybe required to ensure even air distribution. Ɣ Always install damper blades in the branch take off fittings. Ɣ Ensure that the final ductwork bend to each ceiling register is a smooth radius so that the airflow has an even bend from the register into the room. The minimum radius bend is 1.5 time the duct diameter. Ɣ Do not squash ductwork to fit through an opening, as airflow will be restricted. Find a better location. Ɣ Duct work needs to be supported through its entire length to prevent air flow restrictions. _______________________ Ɣ The supply air transition is to be a tapered transition. Page 27 Operating Instructions and Installation Guide Ducted System 2.2 ____________________ Indoor Unit Installation Notes for installation 5. Drainage Pipe Installation Be sure to follow this Installation Manual during the drainage installation. The drainage pipe must have the heat insulation to prevent condensing. Ɣ The drain pipe of the indoor unit must have heat insulation on it, or it will condensate, as well as the refrigeration connections of the indoor unit. Ɣ The fall of the drain pipe should not be over 1/100, with no dipping and bending. Ɣ The total length of the drain pipe when pulled out straight shall not exceed 20m, when the pipe is over this length, a prop stand must be installed every 1.5 to 2m to prevent dipping. Ɣ Refer to the following pictures about the installation of the drain pipes. Ɣ Do not impose any pressure on the connection part of the drainage pipe. BE SURE THAT A “P” TRAP IS PRESENT IN THE MAIN DRAIN. FAILURE TO DO SO MAY RESULT IN PROPERTY AND EQUIPMENT DAMAGE. _______________________ Page 28 Operating Instructions and Installation Guide Ducted System 2.2 ____________________ Indoor Unit Installation Drainage Pipe Material & Insulation Drainage Pipe Material Polyvinyl Chloride Pipe (Ø32 Outer Diameter) Heat Insulation Material Foamed Polyethylene Insulation Plate (10mm Thickness) Connection Procedure Connect the transparent pipe with the PVC pipe. Ɣ Use PVC glue on the drain connections. Ɣ Prime both connections of the drain to be glued together. Ɣ Paste glue at the front 40mm of the PVC pipe and insert it into the transparent pipe. Ɣ PVC Glue needs 10 minutes to dry. Do not impose pressure on the connection during the drying period. Ɣ After the drain is completed and all glued connections are dry test the drain for leaks and flow. Heat Insulation Wrap the flexible hose carefully with the attached heat insulation material from the start to the end (to indoor part) _______________________ Page 29 Operating Instructions and Installation Guide Ducted System 2.2 Indoor Unit Installation Flaring Work procedure. Cut the pipes and the cable. 1. Use the piping kit accessory or the pipes purchased locally. 2. Measure the distance between the indoor and the outdoor unit. 3. Cut the pipes a little longer than measured distance. 4. Cut the cable 1.5m longer than the pipe length. Burrs removal 1. Completely remove all burrs from the cut cross section 2. Put the end of the copper tube/pipe in a downward direction as you remove burrs in order to avoid dropping burrs into the tubing. Putting nut on ‡ unit, then put them on pipe/tube having completed burr removal. (It is not possible to put them on after flaring work.) Flaring Work 1. Firmly hold copper pipe in a die in the dimension shown in the table below. Outside diameter mm inch Ø6.35 1/4 Ø9.52 3/8 Ø12.7 1/2 Ø15.88 5/8 Ø19.05 3/4 A mm 1.1~1.3 1.5~1.7 1.6~1.8 1.6~1.8 1.9~2.1 _______________________ Page 30 Operating Instructions and Installation Guide Ducted System 2.2 Indoor Unit Installation Connecting the piping to the indoor unit and drain hose to drain pipe. Outside Diameter mm inch Ø6.35 1/4 Ø9.52 3/8 Ø12.7 1/2 Ø15.88 5/8 Torque kg-m 1.8~2.5 3.4~4.2 5.5~6.6 6.3~8.2 ftl 13~18 24.6~30.4 39.8~47.7 45.6~59.3 3. When extending the drain hose at the indoor unit, install the drain pipe. 4. Wrap the insulation material around the connecting portion. on. 5. Overlap the connection pipe insulation material and the indoor unit pipe insulation material. Bind them together with vinyl tape so that there may be no gap. 6. Wrap the area which accommodates the rear piping housing section with vinyl tape. 7. Bundle the piping and drain hose together by wrapping them with vinyl tape, enough to cover where they fit into the rear piping housing section. _______________________ Page 31 Operating Instructions and Installation Guide Ducted System 2.3 Outdoor Unit Installation Installation guide at the seaside CAUTION 1. Air conditioners should not be installed in areas where corrosive gases, such as acid or alkaline gas are produced. 2. Do not install the product where it could be exposed to sea wind (salty wind) directly, It can result in Corrosion, particularly on the condenser and evaporator fins, and then could cause produce malfunction or inefficient performance. 3. If outdoor unit is installed close to the seaside, it should avoid direct exposure to the sea wind. Otherwise it needs additional anti-corrosion treatment on the heat exchanger. Selecting the location (Outdoor Unit) 1. If the outdoor unit is to be installed close to the seaside, direct exposure to the sea wind should be avoided. Install the outdoor unit on the opposite side of the sea wind direction. 2. In the case where the outdoor unit is installed on the seaside, set up a windbreak so the unit is not exposed to the sea wind. ‡ ‡ It should be strong enough like concrete to prevent the sea wind from the sea. ‡ The height and width should be more than 150% of the outdoor unit. ‡ More than 70 cm of space should be kept between outdoor unit and the windbreak for easy air flow. If you can't meet above guide line in the seaside installation, please contact SolAir World for the additional anti corrosion treatment. Periodically (more than once a year) cleaning of the dust or salt particles stuck on the heat exchanger by using water. _______________________ Page 32 Operating Instructions and Installation Guide Ducted System 2.3 Outdoor Unit Installation ‡ The outdoor unit should be installed on a solid foundation, preferably on rubber vibration padding to ensure stable, quiet operation. ‡ The footing bolts of the outdoor unit should be either M8 or M10 ‡ The maximum allowable gradient in any direction is 5° . ‡ In areas of strong winds it is advisable to ensure that the unit is mounted where it is going to be least affected by the wind. ‡ ‡ uld be removed. If the system is going to be mounted on a frame or bracket, please bear in mind the unit weight in the ‡ Unit must be sprayed with Anti-rust upon installation with Kirby Coat or Similar. IF THIS IS NOT DONE THE WARRANTY ON THE UNIT IS VOID. ‡ specifications in section 1.1. As a general rule the frame or bracket should be rated to 180kg. If install is within 10km’s from the seaside Anti-rust must be sprayed on the unit every 3 months. ‡ The following dimensions should be taken into account when installing the outdoor unit; 1. If an awning is built over the unit to prevent direct sunlight or rain exposure, make sure that heat radiation from the condenser is not restricted. 2. Ensure that the space around the back and sides is more than 30cm. The space in front of the unit should be more than 70cm of space. ‡. 3. Do not place animals and plants in the path of the warm air. 4. Take the weight of the air conditioner into account and select a place where noise and vibration are minimum. 5. Select a place where the warm air and noise from the air conditioner does not disturb the neighbors. _______________________ Page 33 Operating Instructions and Installation Guide Ducted System 2.4 Evacuate Tube Thermal Collector Installation Please handle the Evacuated Tubes with care as they are made of glass and can be easily shattered. 1. ‡ Install the tank supports on the panel of the outdoor unit using the bolts provided and the the threaded holes in the panel of the outdoor unit; 2. ‡ Install the evacuated tube bracket on the lower part of the tank supports using the nuts and bolts provided; 3. ‡ Install the tank on the upper part of the tank supports using the threaded studs pre-inserted in the tank and the nuts provided; _______________________ Page 34 Operating Instructions and Installation Guide Ducted System 2.4 Evacuate Tube Thermal Collector Installation 4. ‡ Insert the white plastic collars provided into the holes in the evacuated tube bracket. ‡ Lightly lubricate the black rubber seals provided with a detergent solution and slide them onto the evacuated tubes with the open end of the seal facing up towards the open end of the tube. ‡ Push each tube softly into the silicon holes in the tank until they are secure, then push across. ‡ Slide the black rubber seal up to seal off the silicon sealing section from the elements. 5. ‡ Lubricate the air vent (assembly with red cap) lightly with the detergent solution then push softly through the hole located at the top left hand side of the tank, gently twist as you push to ensure that the silicon sealing ring inside is not dislodged. ‡ Lubricate the white plastic tee joint (water drain) with the detergent solution then push softly through the hole located on the right hand side of the tank. Gently twist as you push to ensure that the silicon sealing ring is not dislodged. 6. ‡ If in use or installation one of the glass evacuated tubes is broken, fill it’s corresponding hole in the bottom tank with a similar sized and shaped object until a replacement tube can be sourced from the distributor of the product. This is only recommended as a temporary fix until a replacement can be sourced as it will negatively affect the efficiency of the Thermal Collector. ‡ In cold areas, an anti freeze must be added to the water at a rate of 50/50. - _______________________ - Page 35 Operating Instructions and Installation Guide Ducted System 2.5 Flat Panel Thermal Collector Installation ertically as possible. The maximum angle the panel can be installed from vertical is 10°. rmal collector and the outdoor unit is 1.5m. Please ensure that the installation site will not require more than 1.5m of refrigerant piping from the outdoor unit. Vertical Installation 1. Fix the bottom brackets provided to the wall using the relevant fasteners for the construction material of the wall, then place the collector on the bottom brackets to determine the position of the upper brackets - 2. ‡ Install the thermal panel and fasten to the wall. Lubricate the air vent (assembly with red cap) lightly with the detergent solution then push softly through the hole located at the top left hand side of the panel. Gently twist as you push to ensure that the silicon sealing ring inside is not dislodged. _______________________ Page 36 Operating Instructions and Installation Guide Ducted System 2.5 Flat Panel Thermal Collector Installation 3. Lubricate the white plastic tee joint (water drain) with the detergent solution then push softly through the hole located on the right hand side of the panel, gently twist as you push to ensure that the silicon sealing ring inside isn’t dislodged; ‡ 4. through the hole until water starts to exit out of the water drain on the right hand side. To Waste ‡ _______________________ Page 37 Operating Instructions and Installation Guide Ducted System 2.6 Gassing Installation ‡ Remove the protective covering caps and connect the copper refrigerant piping from the two top connections A1 and A2 on the bottom right of the outdoor unit to the connections on the top right hand side of the thermal collector. ‡ Connect the condensate drain tube from the indoor unit to the vertical stem of the white tee joint on the top left of the thermal collector. ‡ rom when the air conditioner leaves the factory. Remove the cover cap of the thick connecting pipe and the cover cap of the thin connecting pipe. ‡ If there is no nitrogen in the head unit check, for leak. ‡ Remove the caps of the two connecting pipes, and tighten the nuts t of the low pressure and the high pressure connecting pipes. ‡ Remove the caps on the stop valves of the low pressure and the high pressure connecting pipes, screw one end of the thick connecting pipe and one end of the thin connecting pipe on the stop valves of the low pressure and the high pressure connecting pipes, and tighten the nuts of the thick and thin connecting pipes using a spanner. ‡ Pressure test with Nitrogen for leaks. ‡ Vac down the thermal panel tank and indoor unit completely to below 900 microns for as long as as possible ( 1 hour minimum) ‡ If air, water or other impurities, enter the thermal air conditioner system, it will cause excessive working current, capillary blockage etc. which will affect the performance of the air conditioner. ‡ Ensure complete elimination of air, water and other impurities in the cooling pipe of thermal tank and side tube of indoor unit. ‡ To eliminate the air in the thermal collector please use a spanner to remove the A1 and the A2 cut-off valve caps of the outdoor unit. _______________________ Page 38 Operating Instructions and Installation Guide Ducted System 2.6 Gassing Installation ‡ Use a spanner to loosen the stud type copper sealing attachment by half a circle upon the air pipe of A1 cut-off valve. ‡ Use an inner hexagonal wrench to loosen the center of A2 cut-off valve 90° ‡ After 7 to 11 seconds, fasten up the A2 cut-off valve. Air is exhausted from A1 air stud type copper sealing attachment. ‡ When there is no air escaping, according to the moment from 20 to 25NM, please fasten the stud type copper sealing attachment. ‡ Use the inner hexagonal wrench to open the A1 and A2 cut-off valve cores. ‡ Fasten A1 and A2 cut-off valve caps. ‡ Use soapy water or halogen detection instrument to detect leakage. If you find leakage, you need to fasten A1 and A2 cut-off valve caps. And then you can introduce refrigerant from outside of the system to expel air. ‡ Empty the connecting pipe of the indoor unit. ‡ To eliminate the air in the thermal collector, use a spanner to remove the B1 and the B2 cut-off valve caps of the outdoor unit; ‡ Use a spanner to loosen the stud type copper sealing attachment by half a circle upon the air pipe of B2 cut-off valve. ‡ Use the inner hexagonal wrench to loosen the centre of B1 cut-off valve by 90°. After 7 to 11 seconds, fasten up the B1 cut-off valve. Air is exhausted from B2 air stud type copper sealing attachment. When there is no air escaping, according to the moment from 20 to 25NM, please fasten the stud type copper sealing attachment. ‡ Use the inner hexagonal wrench to open the of B1 and B2 cut-off valve cores. ‡ Fasten B1 and B2 cut-off valve caps. ‡ Use soapy water or halogen detection instrument to detect leakage. If you find leakage, you need to fasten B1 and B2 cut-off valve caps. And then you can use refrigerant gas from outside of the system to expel air. _______________________ Page 39 Operating Instructions and Installation Guide Ducted System 2.7 ________________ Wiring Installation Always turn off the SolAir World System power at the power switch before conducting any wiring. ‡ The wiring installation differs from the cooling only to the cooling/heating model. The cooling/heati-ng model has a backup heater to maintain the temperature of the water in cold weather. ‡ The white cable is the heating element that comes out of the collector, this needs to be connected to the terminal board on the outdoor unit. ‡ The terminal board is located on the upper right hand side of the outdoor unit, it can be accessed by removing the screw holding on the plastic handle and sliding the handle off. _______________________ Page 40 Operating Instructions and Installation Guide Ducted System 2.7 ________________ Wiring Installation 1 )$1 287)$1 9 &203 75$16,1 / 75$16287 1 / 0 + 5/ &RPSUHVVRU ,1'22581,7 75$16)250(5 )$1 L N $3 32:(5 Brown Blue Brown Yellow Red Yellow/Green %URZQ / %OXH 1 18 ƒ&±ƒ& Heating ”ƒ& -7°C – 24°C _______________________ Page 45 Operating Instructions and Installation Guide Ducted System 3.2 ______________________ Remote Control Function Remote Control Button Displays Signal Transmitting section Operation display Temp. adjustment button Horizontal fvan control button Fan speed control button e button Power ON/OFF button Swing button Sleep mode set button Operation Selection button Timer off button Timer on button Health set button HR. Set button Time set button MIN. set button Reset button Battery Box _______________________ Back lid Page 46 Operating Instructions and Installation Guide Ducted System 3.2 ______________________ Remote Control Function To Change Batteries Remove the back lid and insert two batteries. Warning ‡7KHEDWWHULHVPXVWEHUHPRYHGIURP the appliance before it is scrapped and ensure they are disposed. ‡7KHUDQJHWKDWWKHVLJQDOFDQUHDFKLV about 6 metres safely. One or two beeps will be heard after the unit receives the signal ‡:KHQWKHVLJQDOGRHVQRWRSHUDWHWKH indoor unit, or the display becomes dim, replace the 2 batteries with the new ones of the same type. Do not confuse (+) and (-) To Reset Remote Operate Automatically According to the room temperature when the operation starts the operation mode is automatically selected between COOL, DRY and HEA7. However, when operation is started again within 2 hours after the operation is stopped, the same operation mode before it is stopped is selected. ‡8VHWKHUHPRWHFRQWUROOHUFDUHIXOOy. If it is dropped, thrown or gets wet, it may not operate. Room temperature when started ‡'RQRWXVHUHFKDUJHDEOHEDWWHULHV About 25°C or higher 2. Press the buttons HR and MIN to set the current time. Press HR button each time to add 1 hour, press MIN button each time, to add I minute. Operation mode COOL About 20°C - 25°C About 20°C or lower DRY HEA7 FAN To Start Operation 1. 7KHVLJQDOWUDQVPLWWLQJVHFWLRQRIWKH controller should be pointed at the receiving section. 2. Press the ON/OFF to start air-conditioner. 3. 7o select the Auto mode each time the button is pressed, the operation mode is changed in sequence from: $87O-COOL-DRY-HEA7 To Stop Operation Press it with a sharp object. Press the ON/OFF button To Set Clock 1. Clock set button While too Warm or too Cool 3. Press clock set button again. When about 3 - 15 min passes, press after operation start, if you feel slightly warm or cool. 1. Press the button to raise the temperature. One press raised the temperature by about 1°C. 2. Press the button to lower the temperature. One press lowers the temperature by about 1°C++ _______________________ Press it with a sharp object. Page 47 Press it with a sharp object. Operating Instructions and Installation Guide Ducted System ______________________ 3.2 Remote Control Function To select the “COOL” “DRY” “FAN” “ON/OFF” modes 1. Press the ON/OFF button to start the machine. 2. Select the operation mode by pressing MODE Each time this is function is pressed the operation mode is chaned in sequence from AUTO - COOL - DRY - HEAT - (example) To select the cool operation mode press Mode button continually until “COOL” is on display screen. 3. Press the Fan button to select the fan speed. 4. Press the button to select air flow blowing direction 5. Press the On/Off to stop the machine. Caution 1. When the room temperature is slightly lowered in the outdoor and indoor unit operate occasionally for “DRY” operation. 2. 3 minute delay star. 3. In order to reduce the compressor high load, the unit can not be restarted for 3 minutes when restarted with only the electric fans working. This will be effective in the following conditions: Power Cut-Power Source Cut Off Main Power breaker turned off. Air Flow Velocity Adjustment Note 1. Once the operation is mode has been selected the same operation mode will start after the ON/OFF button is pressed on. Fan 1. Press the button to adjust the air flow velocity, each time the button is pressed , Fan speed is changed as follows: AUTO - LOW - MEDIUM - HIGH 2. Adjust the up/down fan, please press the button Each time you press the button on position of Change the Set Temperature To lower the temperature press the button Press once, the set temperature drops 1°C. To raise the temperature press the button. Press once the set temperature raises 1°C. 1. In daily time please select swing. 2. When “COOL” “DRY” please select the position of -/” and “HEAT” select to */i’ Positon In “HEAT” Operation 1. The thermal air conditioner’s efficiency is related to the outdoor temperature. if the unit is used in cold area, a heater can be used together if the air conditioners heat is not enough. 2. Defrost operation when outdoor temperature is very low, the fans in the outdoor and indoor unit are stopped, meanwhile defrosting operates for 210 minutes to protect the outdoor heat exchanger. from freezing. In “DRY Operation 1. In ”DRY” operation the fan speed can’t be changed. 2. Controlled by the microprocessor, the fans in the outdoor and indoor unit operate occasionally for “DRY” operation. 3. The room temperature is slightly lowered in the operation mode, the “DRY” function can’t be done when room temperature is 13°C or lower. Note: to change the horizontal direction of the air flow adjust the vertical vanes manually before operation starts Since horizontal vanes move automatically your fingers may get caught. Override Operation Heat and Cool Type: Each time the switch is pressed the unit alternates between the override “COOL” mode , HEAT mode and “STOP” mode. Cool Only Type: Each time the switch is pressed the unit altentates between the override “COOL” mode, and “STOP” mode. _______________________ Page 48 Operating Instructions and Installation Guide Ducted System 3.2 Remote Control Function _______________________ Page 49 Operating Instructions and Installation Guide Ducted System 3.2 Wired Controller Function ______________________ 11 12 2 1 3 4 13 6 5 8 7 14 9 10 15 21 16 17 18 22 19 23 20 24 1 2 3 4 5 6 ------- A ON/OFF Button Signal LED Room TEMP. Sensor AM/PM Time Display Unit Number Mode: Auto, Cool, Dehumidification Ventilation and Heat Auto Mode Cool Mode Dehumidification Mode Ventilation Mode Heat Mode 7 -8 -- Setting Time Timer On/Off Cycle Timer - I Timer ON - o Timer OFF 9 - - Error Mark01_ Room TEMP. sensor is is wrong, 02 Pump is wrong, 04 Pipe 10 - - Error Alarm 11 - - Room TEMP. 12 - - Setting TEMP. 26 25 13 - - Fan Speed: Auto, Low, Medium and High 14 - - Sleep Mode 15 - - Swing Display 16 - - Communication Icon 17 - - Wall Pad is working Icon 18 - - Mode Select Button 19 - - Fan Speed Select Button 20 - - Sleep Mode: It will automatically adjust TEMP. and save energy when you are sleeping in cool mode or heat mode. If the wall pad is the master, press it for 3s, communication icon appears, you can set parameters and select one slave unit from 1 to 31 by pressing Time up or down button, all parameters have been sent to the one you selected or all slave units you selected none after press Enter Button. 21 - - Timer ON/OFF Button: When the unit is on/off, press the button to set timer off/on. Press Time up or down button to set timer off/on time. 22 - - Clock Button: Press it first then press Time up or down button to set time. 23 - - Enter Button: In order to avoid mis-operation all setting (except ON/OFF Button) is valid after press it. 24 - - Time up/down: Press Timer ON/OFF Button or Clock Button first, then press it to set timer time or clock time. 25 - - Swing Button. 26 - - TEMP. Up/Down Button: Press Up Button to increase increase TEMP. 1°C step (MAX: 30°C) Press Down Button to decrease TEMP. 1°C step (MIN:16°C) _______________________ Page 50 Operating Instructions and Installation Guide Ducted System 3.2 ______________________ Wired Controller Function Operation Instruction and Failure Display Hand Controller Operation Instruction Model SWD(R)-100NW, SWD(R)-120NW, SWD(R)-140NW, SWD(R)200NW There are seven buttons on the controller, it can complete the power on/off, run model temperature set, fan speed set, timer set, sleep set and so on. As shown on the following picture. 1. “ON/OFF” BUTTON Press “ON/OFF” to switch system status from ON to OFF, or from OFF to ON. Delay relay will reset. 2. “MODE” BUTTON The status is set up to press the button, the running mode will circulate in turn by the arrow. 3. “FAN” BUTTON The indoor fan speed may choose high, medium, low or AUTO in cooling/heating. 4. “TEMP” BUTTON: “HIGH” & “LOW” The two buttons are used to increase or decrease the set room temperature. Its setting temperature range is from 16°C to 31°C. 5.”TIMER” BUTTON” Press “TIMER” to select or cancel the timer function of the system. Press once, the time increases by 1 hour till it reaches to 24 hours. Press again, the timer shows off, then it is canceled. 6. “SLEEP” BUTTON Press “SLEEP” button to select or cancel the sleep function, it increases or decreases the set temperature automatically, thus to ensure the system runs economically. _______________________ Page 51 Operating Instructions and Installation Guide Ducted System 3.4 ____________________ Routine Maintenance Thermal Collector Always turn off the Air Conditioning System power at the power switch before conducting any maintenance. The water inside the solar collector and the copper piping entering and exiting the thermal collector can reach temperatures of up to 85°C, please take care when chec Take particular care with water exiting the water drain. These instructions apply to both the Flat Panel thermal collector and the Evacuated Tube thermal collector. ‡ In most situations (when the indoor unit sits higher than the thermal collector) the water tank inside the thermal collector is constantly topped up by the condensation drain pipe coming from the indoor unit that is attached to the vertical inlet on the right hand side of the collector. In these this typical situation the water level is constantly being topped up by the condensate and the water level only needs to be checked once every 3 months. ‡ If the condensation drain pipe from the indoor unit isn’t attached to the thermal collector the water level needs to be checked every 2 weeks ‡ If upon inspection there is water periodically exiting out of the water drain (the horizontal outlet on the right of the collector) then there is no need to check the water level further as the water tank inside the thermal collector is full. ‡ Check the water level on the thermal collector by unscrewing the Red Cap from the top left hand corner of the thermal collector and removing the dipstick, ensure that the water mark is above the marking on the dipstick. ‡ If the water level is below the mark on the dipstick add water through the opening that you have removed the dipstick from, the water tank inside the thermal collector is full when water starts to exit out of the water drain. ‡ Water added to the thermal collector must be of drinking quality, if your tap water is not of drinking quality then distilled water can be used. ‡ Ensure that the dipstick and red cap are inserted back in their ‡ The thermal collector can be cleaned by wiping with a soft cloth, damp with clean room temperature water. - _______________________ Page 52 Operating Instructions and Installation Guide Ducted System 3.4 __________________ Routine Maintenance TYPICAL RETURN AIR GRILLE WITH REMOVABLE FILTER (SHOWN IN OPEN POSITION) Cleaning the air filter 1. Cleaning the air filter: RETURN AIR Domestic: at least every 2-3 months. Commercial: at least once per month. RETURN AIR GRILLE FILTER (REMOVABLE DIRECTION) 2. Cleaning the outside panel Cleaning the outside panel by using a soft cloth or dampened by a neutral detergent solution. Never use paint thinner, other chical products, or polishing powder when cleaning the outside panel. A good qulity car polish can be applied to the painted surfaces to increase the paint’s durability. 3. When the unit is not to be used for a long time. Ɣ 6ZLWFK2))WKHPDLQSRZHUVZLWFK Ɣ 5XVWSUHYHQWDWLYHFRDWLQJKDVEHHQDSSOLHGWRWKHRXWVLGHFRYHU,IFRUURGHGUHSDLUE\SDLQWLQJ Ɣ &OHDQWKHFRQGHQVHUWRUHPRYHUGXVWZDVWHHWF LHOHDYHVZDVWHSDSHU  4. Maintenance service contract recommended. Preventative maintenance by qualified technicians has been proven to reduce the risk of failure of plant and equipment and maitain the efficiency of the overall installation. _______________________ Page 53 Operating Instructions and Installation Guide Ducted System 3.4 Routine Maintenance Outdoor Unit Always turn off the SolAir World Thermal Boosted Hybrid Air Conditioning System power at the power switch before conducting any maintenance. The copper piping entering and exiting the outdoor unit can reach temperature of up to 85°C, please take care when inspecting or cleaning the outdoor unit. ‡ The outdoor unit can be cleaned with cleaning products suitable for cleaning powdercoated surfaces. ‡ Care should be taken to ensure that no cleaning products enter any of the openings on the unit. ‡ Particular care should be taken when cleaning around the interconnecting electrical cable opening and plastic handles. ‡ Unit must be sprayed with anti rust every six months Kerbi-Coat or with similar Anit-Rust. If your unit is installed within 10km’s of the seaside the unit must be sprayed every 3 months. _______________________ Page 54 Operating Instructions and Installation Guide Ducted System 4 Packing List ___________ Outdoor Unit Packing List SWD(R)-100NW, SWD(R)-120NW, SWD(R)-140NW, SWD(R)-200NW No. 1 2 3 4 5 Name Spec. Outdoor Unit Low Voltage Connecting Pipe High Voltage Connecting Pipe Plastic Belting Penetration Quantity 1pc 730Ɏ  PP 1pc 730Ɏ  PP 1pc 7 P 2pc $%6ɎPP 1pc 1. Vacuum Tube No. 1 2 3 4  5  8   Name Insulated Tank Vacuuum Tube Insulated Tank Support Collector Tube Bracket Ventilation Cup Groupware Tube Supporting Bowl Decoration Ring Connecting Pipe Plastic Tee Joint Tank Right and Left Supports Type 1 pc 13pcs 1 pc 1 pc 1 pc 11 pcs 11 pcs 2 pcs 1pc 1each 2. Flat Plate Type No. 1 2 3 4 5  Name Collector Connecting Pipe Brackets Plastic Tee Joint Ventilation Cup Groupware Expansion Screw Quantity 1pc 2 pcs 4 pcs 1 pc 1 pc 8 pcs Indoor Unit Packing List No. 1 2 3 4 5   Name Duct Type Indoor Unit Application and Installation Manual Remote Controller Standard AAA Battery Connecting Wiring Wiring Controller Quantity 1pc 1pc 1pc 2pc 1pc 1pc 1pc _______________________ Page 55 Power Supply Wiring Operating Instructions and Installation Guide Ducted System NOTES _______ __________________ Page 56