Transcript
REMANUFACTURING INSTRUCTIONS
Samsung® CLP-610/660/CLX-6200/6210/6240 Samsung® CLP-620/670/770/775/CLX-6220/6250 Dell® 2145 Engines
SSS™ 1149 Tools & Supplies......................... 2-3 Wirelines.................................. 4-5 Cartridge Differences.....................6 Separating the Two Sections..........7 Disassembling the Waste Bin. ...... 8-9 Assembling the Waste Bin..... ..10-11 Disassembling the Toner Hopper.12-14 Assembling the Toner Hopper... 15-17 Combining the Two Sections.......18 Additional Information................20
Other SSS™ documents available in Adobe® Acrobat® PDF format.
V.1.6- -08.10 3.12 V.5.1
Tools & Supplies • Small Phillips Screwdriver • Dry, Filtered, Compressed Air for Cleaning • Lint-free Swab (LFSWAB) • Lint-Free Cleaning Cloth (LFCCLOTH) • Small Slotted Screwdriver
Small Phillips Screwdriver
Compressed Air
• Conductive Lubricant (CONCLUBE) • 91-99% Isopropyl Alcohol • Hook Tool (HTOOL-2) • Curved Scraper Blade Tool (CSBTOOL)
Lint-free Swab (LFSWAB)
Lint-Free Cleaning Cloth (LFCCLOTH)
Small Slotted Screwdriver
Conductive Lubricant (CONCLUBE)
• Cutting Pliers • Safety Glasses • Lubriplate 105™ Cartridge Lubricant (LUBE105)
91-99% Isopropyl Alcohol
Curved Scraper Blade Tool (CSBTOOL)
Safety Glasses
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Hook Tool (HTOOL-2)
Cutting Pliers
Lubriplate 105™ Cartridge Lubricant (LUBE105)
Additional Tools & Supplies • Cartridge Cleaning Workstation • Vacuum (TONERVAC115) US Version or Toner Vacuum 220V (TONERVAC220)
Cartridge Cleaning Station
Vacuum (TONERVAC 115) or (TONERVACC220)
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Wirelines
Samsung® CLP-660 Toner Hopper Assembly Drive Side
Contact Side
Developer Roller Bearing
Gear Side End Plate
Idler Developer Idle Gear Roller Roller Gear Gear
Large Spur
Metal Idle Roller
Developer Roller
Inner Drive Side End Plate
Developer Roller Bearing
Gear
Doctor Blade Toner Adder Roller Large Helical Gear
White Adder Roller Gear
Contact Side End Plate
White Agitator Gear
Toner Hopper
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Wirelines
Samsung® CLP-660 Waste Bin Assembly Drive Side
Contact Side
OPC Drum
PCR
Hopper Tension Spring
Bronze Bushing
PCR Cleaning Roller Drum Axle
Crossbar
Bronze Bushing
Hopper Tension Spring
Wiper Blade
Contact Side Pin Drive Side Pin
Waste Bin Section
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Cartridge Differences: High Yield
vs. Low
Yield
Metal Idle Roller Low Yield:
High Yield:
High yield toner hopper has a metal idle roller bar.
Metal Idle Roller
Low yield toner hopper does not have a metal idle roller bar.
No Metal Idle Roller
Metal Idle Roller Gear Low Yield:
High Yield:
High yield gear side toner hopper has a metal idle roller gear attached to the roller bar.
Metal Idle Roller Gear
Low yield gear side toner hopper does not have a metal idle roller gear.
No Metal Idle Roller Gear
PCR Cleaning Roller High Yield:
High yield waste bin has a PCR cleaning roller.
PCR Cleaning Roller
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Low Yield:
Low yield waste bin does not have a PCR cleaning roller.
No PCR Cleaning Roller
Separating 1.
the
Two Sections
Remove the short pin on the contact side of the cartridge with the cutting pliers as shown in Figure 1.
3.
Carefully remove springs on both ends of the cartridge. Place one finger over the coil of the spring to avoid losing the spring when prying from posts (Figure 3).
Short Pin
Cutting Pliers
Spring
Figure 1
Hook Tool 2.
Remove the long pin on the gear side of the cartridge with the cutting pliers as shown in Figure 2.
4.
Figure 3
With the waste bin on the bottom, carefully separate the two halves as shown in Figure 4.
Long Pin Toner Hopper
Cutting Pliers
Figure 2 Note: If pin caps are covering the pins, use a slotted screwdriver to remove the pin caps before removing the pins.
Waste Bin
Figure 4
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Disassembling 1.
the
Waste Bin Note: Push the bronze bushing from the inside of the contact side of the waste bin and set aside. Bronze bushing shown in Figures 7a and 7b.
Remove the E-Clip at the end of the drum axle with a slotted screwdriver (Figure 5).
Bronze Bushing
E-Clip
Figure 7a
Figure 5 2.
Hold the drum with a lint-free cloth firmly, and slide the drum axle out and away from the waste bin (Figure 6).
Bronze Bushing Small Slotted Screwdriver
Drum
Lint-Free Cloth
Figure 7b 3.
Remove the PCR from the waste bin (Figure 8).
Figure 6 PCR
Cleaning Roller
Figure 8
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Disassembling 4.
Inspect PCR for damage and clean with a lint-free cloth dampened with deionized water. Inspect again for damage and replace as needed. Blow with dry, filtered, compressed air, then inspect (Figure 9).
6.
the
Waste Bin
Using a Phillips screwdriver remove the screws holding the wiper blade (Figure 11).
Phillips Screwdriver
PCR
Wiper Blade
Figure 9 5.
Remove the cleaning roller from the waste bin (Figure 10).
Figure 11 7.
Use a slotted screwdriver and pry the wiper blade upward from the waste bin and remove (Figure 12).
Slotted Screwdriver
Cleaning Roller
Wiper Blade
Figure 12
Figure 10 Note: Cleaning roller is located in the high yield cartridges only. Clean the cleaning roller with compressed air.
8.
Dump out any waste toner and blow excess toner out with dry, filtered compressed air. Vacuum any excess toner still left in the waste bin (Figure 13).
Vacuum
Waste Bin
Figure 13
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Assembling 1.
the
Waste Bin
Lubricate wiper blade with yellow toner by dipping the working edge of the wiper blade into a tray of approved yellow toner (Figure 14) and tap off excess toner.
3.
Place the PCR cleaning roller into the saddles (Figures 16).
Cleaning Roller Wiper Blade
Yellow Toner
Figure 14 2.
Place the wiper blade into the waste bin and secure the two screws with a Phillips screwdriver (Figure 15).
Screws
Phillips Screwdriver
Figure 16 4.
Place the PCR into the saddles (Figure 17).
PCR
Wiper Blade
Figure 15 Note: Clean the PCR saddles with a lint-free swab dampened with 91-99% isopropyl alcohol. Lubricate the black PCR saddle (the saddle nearest to the contact side) with conductive lubricant.
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Figure 17 Note: Insert the end of the PCR into the contact side first. Next press the PCR in toward the contact plate to allow the opposite side of the PCR to slide in with ease.
Assembling 5.
Lubricate the drum axle with cartridge lubricant (Figure 18).
8.
the
Waste Bin
Snap the E-clip onto the axle shaft (Figure 21).
Drum Axle
E-Clip
Lint-Free Swab
Figure 18 6.
Place the drum into the waste bin above the PCR. While holding the drum in place with a lint-free cloth, slide the drum axle into gear side top of the waste bin, near cartridge handle. The crossbar on the axle should align perfectly with the cross drum gear. Push axle through bronze bushing (Figures 20a and 20b).
Figure 21
Note: See SSS™ 985 for instruction on chip installation. 9.
To protect the OPC drum from potential light damage cover with drum protector paper and store the waste bin away from direct light until the hopper is reassembled.
Drum Axle
Figure 20a Crossbar
Figure 20b 7.
Apply a fine layer of yellow toner along surface of the drum. Lightly blow off any excess toner. Rotate the drum one cycle or until all toner is clear of the drum (Figure 20c).
Toner
Drum
Figure 20c
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Disassembling 1.
the
Toner Hopper
Remove the two screws on the gear side end plate (Figure 22).
Note: For the CLP-670/770 remove the ten gears in the order shown (Figure 24b).
Gear Side End Plate
Gear Side Backing Plate 9
1 5
8
3
10
Figure 22
Screws 2.
7
6
4
2
Remove the gear side end plate (Figure 23).
Figure 24b
Note: Gears: 1. Large white idle roller gear 2. Small black spur gear 3. Large helical gear 4. Small white roller gear 5. Large rib roller gear 6. Small black roller gear 7. White agitator gear 8. Black idler gear 9. Developer roller gear 10. Metal idler roller gear.
Gear Side End Plate
4.
Remove screw and gear backing plate (Figure 25).
Gear Side Backing Plate
Figure 23 3.
For the CLP-660 and Dell 2145, remove the seven gears in the order shown (Figure 24a).
Gear Side Backing Plate
7
3
1
5
6
4
2
Figure 25
Figure 24a
Note: Gears: 1. Large spur gear 2. White agitator gear 3. Large helical gear 4. Small white adder roller gear 5. Black idler gear 6. Developer roller gear 7. Idle roller gear (Figure 24a).
Note: On the CLP-660 the low yield cartridge may not have gear number seven (idler roller gear).
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Disassembling 5.
Remove the two screws on contact side end plate of cartridge (Figure 26).
7.
the
Toner Hopper
Remove the two white, plastic bearings on both ends of the developer roller. Lift and remove the developer roller (Figures 28a and 28b).
Contact Side End Plate Developer Roller Bearings
Phillips Screwdriver
Screws
Figure 26 6.
Figure 28a
Remove the contact side end plate (Figure 27).
Developer Roller
Figure 28b 8. Contact Side End Plate
Figure 27
Using a lint-free cloth dampened with 91 - 99% isopropyl alcohol, gently clean the developer roller using up and down strokes while rotating the developer roller as shown in Figure 29. Using another lint-free cloth dampened with de-ionized water, gently wipe over the developer roller. Use dry, filtered, compressed air to dry the developer roller.
Developer Roller
Figure 29
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Disassembling 9.
the
Toner Hopper
Remove the metal idle roller. Clean the metal idle roller with a lint-free cleaning cloth (Figure 30).
12. Use the wooden edge of the lint-free swab, and scrape the excess toner from the doctor blade (Figure 33).
Metal Idle Roller
Figure 30
Lint-Free Swab
Figure 33
Note: The metal idle roller is only a high yield cartridge component. 10. Remove the two screws as shown in Figures 31a and 31b.
Phillips Screwdriver
13. Dump the remaining toner from the toner hopper and carefully vacuum the adder roller while rotating it by manually turning the shaft (Figure 34).
Phillips Screwdriver Screw
Screw Doctor Blade
Vacuum
Doctor Blade
Figure 31a
Figure 31b
11. Flip the doctor blade upward (Figure 32a).
Figure 34
Doctor Blade
Figure 32a
Seal Adhesive Plastic
Figure 32b Note: If the seal adhesive plastic holding the doctor blade in place tears, it can be cut and removed (Figure 32b).
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Shaft
Assembling 1.
the
Toner Hopper Note: On the CLP-660, both ends of the developer roller may be lubricated with Lubriplate 105™ cartridge lubricant before placing the two plastic bearings onto the developer roller (Figure 36b).
Replace the doctor blade. Align the screw holes and secure doctor blade with screws (Figures 35a, 35b and 35c).
Developer Roller Ends Doctor Blade Lubriplate 105™
Figure 35a Phillips Screwdriver
Screw
Screw Doctor Blade
3.
Doctor Blade
Figure 35b 2.
Figure 36b
Phillips Screwdriver
Replace the metal idle roller with keyed end toward the gear side of the toner hopper (Figure 37).
Figure 35c
Metal Idle Roller
Keyed End
Place developer roller with keyed end toward gear side of toner hopper and place the two plastic bearings, one on each end, on the developer roller (Figure 36a).
Figure 37 Developer Roller Bearings
Keyed End of Developer Roller
4.
Add a small amount of cartridge lubricant to the insides of contact areas (Figure 38).
Swab
Contact Side End Plate
Figure 36a Figure 38
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Assembling 5.
the
Toner Hopper
Align contact side end plate screw holes with toner hopper (Figure 39).
8.
Place one screw in first to secure the gear backing plate as shown in Figure 42a then place the gears in the order shown in Figure 42b.
Gear Side Backing Plate Screw
Contact Side End Plate
6.
Phillips Screwdriver
Figure 39 Gear Side Backing Plate
Secure end plate with the two screws (Figure 40).
Contact Side End Plate
7
1
4
6
Screws
Figure 40 7.
Gear Side Backing Plate
1
10
9 7
Align
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Figure 41
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3
2 6
8
Gear Side Backing Plate
Figure 42b
Note: F or the CLP-670/770 place the ten gears in the order shown (Figure 42c).
Phillips Screwdriver
Align the screw holes in the cartridge gear backing plate (Figure 41).
3
2
5
Figure 42a
5
4
Figure 42c
Assembling 9.
Insert the metal gear plate onto the gear side end of toner hopper covering the gears. Add two screws to secure the gear side plate (Figures 43a and 43b).
the
Toner Hopper
11. Fill with the recommended amount of toner, then replace the hopper cap (Figure 45).
Toner
Gear Side End Plate
Figure 43a
Figure 45
Gear Side End Plate
Screws
Figure 43b
10. Remove the hopper cap found on the gear side of the toner hopper with a slotted screwdriver (Figure 44).
Hopper Cap
Slotted Screwdriver
Figure 44
Note: F or the CLP-670/770 the hopper cap is located on the contact side of the toner hopper.
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Combining 1.
the
Two Sections
Place the filled toner hopper on top of the waste bin (Figure 46).
4.
Replace the springs on both sides by using a hook tool (Figure 49).
Toner Hopper
Spring Waste Bin
Hook Tool
Figure 49
Figure 46 2.
Insert the short pin into the contact side pin slot (Figure 47)
Short Pin
Side Cutter Tool
3.
Figure 47
Insert the long pin into gear side pin slot (Figure 48).
Long Pin
Side Cutter Tool
Figure 48
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Note: See SSS™ 1132 for chip installation instructions.
Notes
SSS™ 1149 page 19
DEDICATION TO TRAINING
In order to produce consistent high quality prints that are virtually indistinguishable from the OEM, it is essential to follow Static Control’s remanufacturing instructions exactly as directed. Static Control is dedicated to informing customers of the latest innovations in training and knowledge. Access to these instructions, our technical support staff and View on Demand Webinars is available to all customers in good standing. ELECTROPHOTOGRAPHICALLY MATCHED COMPONENTS
We provide these critical components that have been electrophotographically matched for use in remanufactured toner cartridges. It is vital that the critical components be replaced as a system to ensure consistent high quality performance. We provide additional components such as felts, foams and recovery blades, should you decide they are necessary. Using Static Control’s system of components allows you to use less expensive non-virgin cartridges and create remanufactured cartridges that provide high quality prints virtually indistinguishable from the OEM. INDUSTRY LEADER
Static Control is the global leader in aftermarket imaging and remanufacturing technology. Offices are located worldwide and all research, development, manufacturing and engineering takes place at their Sanford, North Carolina, USA world headquarters. Currently, Static Control manufactures in-house over 8,000 imaging products and supplies over 15,000 imaging products to the aftermarket industry.
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Static Control Components (Europe) Limited Unit 30, Worton Grange Reading Berkshire RG2 0TG United Kingdom Tel +44 (0) 118 923 8800 Fax +44 (0) 118 923 8811 www.scceurope.co.uk
Static Control Components, Inc. All rights reserved worldwide. The stylized S is a registered trademark, and Static Control and Multi-Tracker are trademarks of Static Control Components, Inc. All other brand and product names are trademarks or registered trademarks of their respective companies.
