Transcript
Repair Parts Manual
engine powered diesel gasoline LPG
Manufactured 01-97 through 01-01
P/N 0181697 May 1997 - revised December 2001
General information About this manual: This repair parts manual covers current production machines only. While Snorkel has attempted in every way to confirm that all information in this manual is correct, improvements are being constantly made to the machine that may not be reflected in this manual. If you find information in this manual that is not correct, or is confusing, you are urged to report your findings to Snorkel for our evaluation. Your input is important to us and will be used in future printings of this manual. Every person who repairs this machine must be qualified and authorized to do so.
CAUTION DO NOT modify this aerial platform without prior written consent of Snorkel Engineering Department. Modification may void the warranty, adversely affect stability, or affect the operational characteristics of the aerial platform. This machine is covered by a limited warranty that specifically identifies items warrantied by Snorkel and those items covered by original manufacturers warranty.
NPT . . . . . . . . . . . . . . . . . . . . . . national pipe thread psi . . . . . . . . . . . . . . . . . . . . . pounds per square inch qty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . quantity UL . . . . . . . . . . . . . . . Underwriters Laboratories Inc.
Electrical Hazard
DANGER The aerial platform is not electrically insulated. Death or serious injury can result from contact with, or inadequate clearance from, an energized conductor. Do not go closer than the minimum safe approach distance as defined by the minimum Safe Approach Distance as defined by ANSI Standards. Regard all conductors as energized. Allow for electrical wire sag and aerial platform sway. If the work platform, or any part of the aerial platform contacts a high-voltage electrical conductor, the entire machine can become electrically charged.
A copy of the Snorkel Limited Warranty is located on the inside of the back cover of this manual.
If that happens, remain on the machine and do not contact any other structure or object. This includes the ground, adjacent buildings, poles, and any other objects that are not part of the aerial platform.
All correspondence relative to this machine, such as field reports, discrepancy reports, requests for information, etc., should be directed to:
Such contact could make your body a conductor to the other object, creating an electrical shock hazard resulting in death or serious injury.
Snorkel International, Inc. P.O. Box 1160 St. Joseph, MO 64502-1160 USA Phone: (816)-364-0317 http://www.snorkelusa.com
If an aerial platform is in contact with an energized conductor the platform operator must warn ground personnel in the vicinity to stay away. Their bodies can conduct electricity creating an electrical shock hazard resulting in death or serious injury.
Abbreviations
Do not approach or leave the aerial platform until the electricity has been turned off.
The following abbreviations may be used in this manual: AC. . . . . . . . . . . . . . . . . . . . . . . . . alternating current ANSI . . . . . . . American National Standards Institute CCA. . . . . . . . . . . . . . . . . . . . . . . cold cranking amps cm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . centimeter DC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . direct current EMS . . . . . . . . . . . . . envelope management system GFCI . . . . . . . . . . . . . . . . ground fault circuit interrupt LP . . . . . . . . . . . . . . . . . . . . . . . . . liquified petroleum LPG . . . . . . . . . . . . . . . . . . . . liquified petroleum gas mm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . millimeters ft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . feet in . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . inch lbs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pounds no . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . number © Snorkel – all rights reserved
Do not attempt to operate the lower controls when the work platform or any part of the aerial platform is in contact with a high-voltage electrical conductor or if there is an immediate danger of such contact. Personnel on or near an aerial platform must be continuously aware of electrical hazards, recognizing that death or serious injury can result from contact with an energized conductor.
Printed in USA
Table of Contents Service and parts information To order service or repair parts . . . . . . . . . . . . . . . . . . i ANSI and OSHA compliance . . . . . . . . . . . . . . . . . . . . i Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i Parts order form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii
Section 1. - Repair parts Chassis/turntable mounting. . . . . . . . . . . . . . . . . . . 1-2 Drive, rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 Steering, 2 wheel drive . . . . . . . . . . . . . . . . . . . . . . 1-7 Steering, 4 wheel drive . . . . . . . . . . . . . . . . . . . . . . 1-8 Lift and swing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11 Swing drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12 Fuel tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14 Hydraulic oil reservoir mounting . . . . . . . . . . . . . . 1-15 Riser boom and turret . . . . . . . . . . . . . . . . . . . . . . 1-16 Booms mounting . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19 Boom and jib boom, aluminum booms . . . . . . . . . 1-20 Boom and jib boom, steel booms . . . . . . . . . . . . . 1-21 Boom and hose carrier . . . . . . . . . . . . . . . . . . . . . 1-23 Extension cylinder, before 12-01-2000 . . . . . . . . . 1-27 Extension cylinder, after 12-01-2000 . . . . . . . . . . 1-28 Jib boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-30 Hose carrier. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-32 Platform mounting . . . . . . . . . . . . . . . . . . . . . . . . . 1-34 Platform gate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-36 Platform rotator . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-38 Engine mounting, Continental . . . . . . . . . . . . . . . . 1-40 Engine, Continental . . . . . . . . . . . . . . . . . . . . . . . . 1-43 Engine mounting, Cummins before 3-12-98 . . . . . 1-46 Engine, Cummins before 3-12-98 . . . . . . . . . . . . . 1-49 Engine mounting, Cummins after 3-12-98 . . . . . . 1-52 Engine, Cummins after 3-12-98 . . . . . . . . . . . . . . 1-55 Engine mounting, Ford LRG-425 . . . . . . . . . . . . . 1-58 Engine, Ford LRG-425 . . . . . . . . . . . . . . . . . . . . . 1-61 Engine mounting, Hatz . . . . . . . . . . . . . . . . . . . . . 1-62 Cowling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-65 Exhaust and air cleaner, Continental . . . . . . . . . . 1-66 Exhaust and air cleaner, Cummins . . . . . . . . . . . . 1-67 Exhaust and air cleaner, Ford . . . . . . . . . . . . . . . . 1-68 Air cleaner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-70 Tires and wheels . . . . . . . . . . . . . . . . . . . . . . . . . . 1-71 Placards and decals . . . . . . . . . . . . . . . . . . . . . . . 1-72 Gear hub, Auburn Gear. . . . . . . . . . . . . . . . . . . . . 1-74 Swing drive, Auburn Gear . . . . . . . . . . . . . . . . . . . 1-76 Swing drive, Fairfield . . . . . . . . . . . . . . . . . . . . . . . 1-78 Swing drive, Gear Products . . . . . . . . . . . . . . . . . 1-80 Swing drive, Perfection . . . . . . . . . . . . . . . . . . . . . 1-82 Swing drive, Tulsa Winch . . . . . . . . . . . . . . . . . . . 1-84
Section 2. - Hydraulics Chassis hydraulics, 2 wheel drive . . . . . . . . . . . . . . 2-2 Chassis hydraulic hoses, 2 wheel drive . . . . . . . . . 2-5 Chassis hydraulics, 4 wheel drive . . . . . . . . . . . . . . 2-6 Chassis hydraulic hoses, 4 wheel drive . . . . . . . . . 2-9 Turntable hydraulics, 2 wheel drive. . . . . . . . . . . . 2-10 Turntable hydraulic hoses, 2 wheel drive . . . . . . . 2-13 ATB 60 – 01-97 through 01-01
Turntable hydraulics, 4 wheel drive. . . . . . . . . . . . 2-14 Turntable hydraulic hoses, 4 wheel drive . . . . . . . 2-17 Motion control valve . . . . . . . . . . . . . . . . . . . . . . . 2-18 Control valve and fittings, Vickers . . . . . . . . . . . . . 2-20 Control valve and fittings, Weco . . . . . . . . . . . . . . 2-23 Control valve, Vickers . . . . . . . . . . . . . . . . . . . . . . 2-24 Control valve, Weco . . . . . . . . . . . . . . . . . . . . . . . 2-26 Control valve and fittings, drive/lift/swing . . . . . . . 2-28 Control valve, drive/lift/swing. . . . . . . . . . . . . . . . . 2-30 AC generator valve . . . . . . . . . . . . . . . . . . . . . . . . 2-32 Accumulator, chassis . . . . . . . . . . . . . . . . . . . . . . 2-33 Accumulator, turntable . . . . . . . . . . . . . . . . . . . . . 2-34 Centerpost and fittings . . . . . . . . . . . . . . . . . . . . . 2-35 Check valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-36 Cylinder, extension - GBI . . . . . . . . . . . . . . . . . . . 2-37 Cylinder, extension - Rosenboom . . . . . . . . . . . . . 2-38 Cylinder, extension - Seabee . . . . . . . . . . . . . . . . 2-39 Jib boom lift cylinder before 10-20-2000. . . . . . . . 2-40 Jib boom lift cylinder after 10-20-2000 . . . . . . . . . 2-41 Cylinder, jib boom lift - GBI . . . . . . . . . . . . . . . . . . 2-42 Cylinder, jib boom lift - Rosenboom . . . . . . . . . . . 2-43 Main boom lift cylinder before 12-26-2000 . . . . . . 2-44 Main boom lift cylinder after 12-26-2000. . . . . . . . 2-45 Cylinder, main boom lift - GBI . . . . . . . . . . . . . . . . 2-46 Cylinder, main boom lift - Rosenboom . . . . . . . . . 2-47 Cylinder, main boom lift - Seabee . . . . . . . . . . . . . 2-48 Master level cylinder . . . . . . . . . . . . . . . . . . . . . . . 2-49 Cylinder, master level - GBI . . . . . . . . . . . . . . . . . 2-50 Cylinder, master level - Prince . . . . . . . . . . . . . . . 2-51 Cylinder, master level - Texas . . . . . . . . . . . . . . . . 2-52 Riser boom lift cylinder . . . . . . . . . . . . . . . . . . . . . 2-53 Cylinder, riser boom lift - GBI . . . . . . . . . . . . . . . . 2-54 Cylinder, riser boom lift - Prince . . . . . . . . . . . . . . 2-55 Cylinder, riser boom lift - Rosenboom. . . . . . . . . . 2-56 Cylinder, riser boom lift - Seabee . . . . . . . . . . . . . 2-57 Slave level cylinder . . . . . . . . . . . . . . . . . . . . . . . . 2-58 Cylinder, slave level - GBI . . . . . . . . . . . . . . . . . . . 2-59 Cylinder, slave level - Prince . . . . . . . . . . . . . . . . . 2-60 Cylinder, slave level - Rosenboom . . . . . . . . . . . . 2-61 Cylinder, steering - GBI . . . . . . . . . . . . . . . . . . . . . 2-62 Cylinder, steering - Green . . . . . . . . . . . . . . . . . . . 2-63 Cylinder, steering - Prince . . . . . . . . . . . . . . . . . . . 2-64 Cylinder, steering - Rosenboom . . . . . . . . . . . . . . 2-65 Cylinder, steering - Ward. . . . . . . . . . . . . . . . . . . . 2-66 Dual crossover relief valve . . . . . . . . . . . . . . . . . . 2-67 Dual relief/anti-cavitation valve . . . . . . . . . . . . . . . 2-68 Emergency power unit . . . . . . . . . . . . . . . . . . . . . 2-69 Flow divider, 2 wheel drive . . . . . . . . . . . . . . . . . . 2-70 Flow divider, 4 wheel drive - Fluid Tech . . . . . . . . 2-71 Flow divider, 4 wheel drive - Weco . . . . . . . . . . . . 2-72 Front transmission valve . . . . . . . . . . . . . . . . . . . . 2-73 Hydraulic drive motor, 4 wheel drive . . . . . . . . . . . 2-74 Hydraulic drive motor, rear . . . . . . . . . . . . . . . . . . 2-76 Hydraulic oil filter . . . . . . . . . . . . . . . . . . . . . . . . . . 2-78 Hydraulic oil reservoir . . . . . . . . . . . . . . . . . . . . . . 2-79 Hydraulic pump and fittings. . . . . . . . . . . . . . . . . . 2-80 Motion control valve, drive . . . . . . . . . . . . . . . . . . 2-81 Motion control valve, turntable swing . . . . . . . . . . 2-82
Table of contents Platform rotator, Helac . . . . . . . . . . . . . . . . . . . . . 2-83 Platform rotator, Parker . . . . . . . . . . . . . . . . . . . . . 2-84 Rear transmission valve . . . . . . . . . . . . . . . . . . . . 2-85 Sense line dump valve . . . . . . . . . . . . . . . . . . . . . 2-86 Speed shift valve, 2 wheel drive . . . . . . . . . . . . . . 2-87 Speed shift valve, 4 wheel drive . . . . . . . . . . . . . . 2-88 Steer switch valve, left hand . . . . . . . . . . . . . . . . . 2-89 Steer switch valve, right hand . . . . . . . . . . . . . . . . 2-90 Transmission valve . . . . . . . . . . . . . . . . . . . . . . . . 2-91
Section 3. - Electrical Turntable electrical, Continental . . . . . . . . . . . . . . . 3-2 Turntable electrical, Cummins before 3-12-98 . . . . 3-6 Turntable electrical, Cummins after 3-12-98. . . . . 3-10 Turntable electrical, Ford LRG-425. . . . . . . . . . . . 3-13 Turntable electrical, Hatz. . . . . . . . . . . . . . . . . . . . 3-18 Wiring box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22 Wiring box wiring . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25 Wiring box, Ford LRG-425 . . . . . . . . . . . . . . . . . . 3-26 Wiring box wiring, Ford LRG-425 . . . . . . . . . . . . . 3-29 Wiring box, Hatz . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30 Wiring box wiring, Hatz . . . . . . . . . . . . . . . . . . . . . 3-33 Wiring box panel . . . . . . . . . . . . . . . . . . . . . . . . . . 3-34 Wiring box panel, Ford LRG-425 . . . . . . . . . . . . . 3-37 Wiring box panel, Hatz . . . . . . . . . . . . . . . . . . . . . 3-38 Upper control box, 2 wheel drive . . . . . . . . . . . . . 3-41 Upper control box, Hatz 2 wheel drive . . . . . . . . . 3-45 Upper control box, 4 wheel drive . . . . . . . . . . . . . 3-49 Upper control box, Hatz 4 wheel drive . . . . . . . . . 3-53 Boom extend switch . . . . . . . . . . . . . . . . . . . . . . . 3-57 Boom lift switch . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-58 Platform foot switch . . . . . . . . . . . . . . . . . . . . . . . . 3-59 Solenoid switch . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-60 Solenoid switch, Ford LRG-425 . . . . . . . . . . . . . . 3-61 Controller, drive/steer . . . . . . . . . . . . . . . . . . . . . . 3-62 Controller, lift/swing . . . . . . . . . . . . . . . . . . . . . . . . 3-64 GFCI 110 volt power . . . . . . . . . . . . . . . . . . . . . . . 3-66
Hydraulic oil temperature shutdown . . . . . . . . . . . 4-35 Hydraulic system warm-up . . . . . . . . . . . . . . . . . . 4-36 Isolation valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-38 Motion alarm, drive . . . . . . . . . . . . . . . . . . . . . . . . 4-39 Oil pressure gauge, Cummins. . . . . . . . . . . . . . . . 4-40 Platform lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-41 Safety belt anchor . . . . . . . . . . . . . . . . . . . . . . . . . 4-42 Sandblast kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-43 Spark arrestor, muffler Continental . . . . . . . . . . . . 4-44 Proximity sensing system . . . . . . . . . . . . . . . . . . . 4-46 Tow package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-49 Upper control box cover . . . . . . . . . . . . . . . . . . . . 4-50 Warning light, 5° slope indicator . . . . . . . . . . . . . . 4-51 Warning lights, dual amber driving . . . . . . . . . . . . 4-52 Warning lights, dual beacon . . . . . . . . . . . . . . . . . 4-53 Water line to platform . . . . . . . . . . . . . . . . . . . . . . 4-55 Work lights. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-56
Section 4. - Factory installed options AC generator, hydraulic powered . . . . . . . . . . . . . . 4-2 AC generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5 Air line to platform . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6 Cold start with battery, Cummins & Hatz . . . . . . . . 4-9 Dual fuel, Continental . . . . . . . . . . . . . . . . . . . . . . 4-10 Dual fuel engine, Continental . . . . . . . . . . . . . . . . 4-13 LP fuel only, Continental . . . . . . . . . . . . . . . . . . . . 4-14 LP fuel engine, Continental . . . . . . . . . . . . . . . . . . 4-17 Dual fuel, Ford LRG-425 . . . . . . . . . . . . . . . . . . . . 4-18 LP fuel only, Ford LRG-425. . . . . . . . . . . . . . . . . . 4-21 Dual fuel engine, Ford LRG-425 . . . . . . . . . . . . . . 4-22 Driving lights, 4 flood . . . . . . . . . . . . . . . . . . . . . . . 4-24 Driving lights with red rear lights . . . . . . . . . . . . . . 4-27 Engine block heater. . . . . . . . . . . . . . . . . . . . . . . . 4-28 Extra LP fuel tank, Continental . . . . . . . . . . . . . . . 4-29 Extra LP fuel tank, Ford . . . . . . . . . . . . . . . . . . . . 4-30 Operators horn . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-31 Heat exchanger . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-32 ATB 60 – 01-97 through 01-01
Service and parts information To order service or repair parts
Manuals
When placing an order for service or repair parts, please have the following information available for your machine.
Manuals are available from Snorkel to support any of the machines that we produce.
ü Machine model number ü Machine serial number ü Snorkel part number ü Description of part ü Quantity of parts required ü Your purchase order number ü Address for order to “Ship To”
The specific manuals for ATB 60 are as follows:
ü Operator’s Manual Snorkel part number - 0181696
ü Repair Parts Manual Snorkel part number - 0181697
ü Troubleshooting Guide Snorkel part number - 0182148
ü ANSI Manual of Responsibilities ANSI/SIA A92.5-1992
ü Your desired shipment method The parts order form on the following page may be mailed or faxed to the attention of Parts Worldwide at the following location: Snorkel International, Inc. P.O. Box 1160 St. Joseph, MO 64502-1160 USA Phone: 1-(800)-255-0317 Parts Worldwide Fax: (816)-364-6312 Attention: Parts Department For your convenience, our electronic on-line ordering system is available at the following Internet location: http://www.omniquip.com
ANSI and OSHA compliance All owners and users of the aerial platform must read, understand, and comply with all applicable regulations. Ultimate compliance to OSHA regulations is the responsibility of the user and their employer.
Record machine information here: Model number
ANSI publications clearly identify the responsibilities of all personnel who may be involved with the aerial platform. A reprint of the “Manual of Responsibilities for Dealers, Owners, Users, Operators, Lessors and Lessees of ANSI/SIA A92.5-1992 Boom-Supported Elevating Work Platforms” is available from Snorkel dealers or from the factory upon request.
Serial number
Copies are also available from:
Purchased from
Scaffold Industry Association 20335 Ventura Blvd. Suite 310 Woodland Hills, CA 91364-2471 USA
ATB 60 – 01-97 through 01-01
Date of purchase
Snorkel dealer or distributor
i
Parts order form
Fill out completely and fax to (816)-364-6312 attention: Parts Worldwide Date
Model
Company
Serial number
Address
Optional equipment Purchase order number
Contact name
Ship to
Phone number Fax number Account number Purchase order number Part number
Ship by Description
Quantity
Price
Note: Backordered parts will be shipped as soon as available by the same shipping method as the original order unless indicated below: Ship complete order only - do not backorder parts. Ship all available parts and supply information of disposition of backordered parts. Other instructions as specified
ii
ATB 60 – 01-97 through 01-01
Section 1. - Repair parts
ATB 60 – 01-97 through 01-01
1-1
Chassis/turntable mounting item 1 2 3 4 5 6 7 8 9 10 11
1-2
part no
0070224 970449 5560216 5560169 0070021 0070553 5560204 5560205 0070772 5570001
qty 1 1 2 8 20 40 1 1 18 2 1 1
description Chassis - (consult factory) Turntable - (consult factory) Access cover, drive Capscrew 3/8-16 x 3/4 inch long hex head grade 5 Capscrew 5/8-11 self locking Washer 5/8 hard flat ASTM-F436 Rotation bearing gear Lubrication tube, 1/4 inch copper tube Capscrew 5/8-11 self locking Capscrew 5/8-11 self locking 1/4 inch hydraulic hose Grease fitting, 1/8 NPT straight
ATB 60 – 01-97 through 01-01
Chassis/turntable mounting
11 10
9 6
2
8
7 4 3
6 5
1
AWM00284
ATB 60 – 01-97 through 01-01
1-3
Drive, rear item 1 2 3
4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
1-4
part no 0180961 6030035 7200018 0181257 7200024 0153065 0153066 0153067 5035303 5035307 5037007 5035305 5036705 5037005 6030042 0070224 7110155 5560208 5560343 5560168 5569895 5560169 5560131 5075203 970449
qty 2 1 2 1 2 1 1 1 4 4 4 2 1 1 1 2 4 4 4 4 16 16 16 2 8
description Gear hub - (see page 1-74 for parts breakdown) Hydraulic drive motor, rear right hand - (see page 2-76 for parts breakdown) Hydraulic drive motor brake - (before 8-10-98) Seal repair kit Hydraulic drive motor brake - (after 8-10-98) Lining repair kit O-ring repair kit Bearing repair kit Straight thread 90° elbow Straight thread 90° elbow Swivel nut 90° elbow Straight thread 90° elbow Swivel nut run tee Swivel nut 90° elbow Hydraulic drive motor, rear left hand - (see page 2-76 for parts breakdown) Access cover, drive O-ring Capscrew 1/2-13 x 5-1/2 inch long hex head grade 5 - (for 7200018 brake) Capscrew 1/2-13 x 5 inch long hex head grade 8 - (for 7200024 brake) Washer 1/2 hard flat ASTM-F436 Capscrew 5/8-11 x 3-1/4 inch long hex head grade 5 Washer 5/8 hard flat ASTM-F436 Nut 5/8-11 self locking Hex head plug Capscrew 3/8-16 x 3/4 inch long hex head grade 5
ATB 60 – 01-97 through 01-01
AW0180853
Drive, rear DWG. 0180853
Snorkel model ATB 60
Page 1 - 5
AW0180857
Steering, 2 wheel drive
Page 1 - 6
Snorkel model ATB 60
DWG. 0180857
Steering, 2 wheel drive item
part no
1 2 3
0180917 0180918
4 5
0180699 0081023 0080181 7280024 2540005 2540006 0180704 0110320 0180702 5560202 0180679 0180678 0180680 2580001 2500040 5570001 2690001 0080348 7150003 2560006 2560005 0080186 5560026 5560025 0080185 25560089 5560091 2501616 5560713 5560660 970009 987099 970449 987119 986299 970219 987109 986269 5560661 5065707 5037005 5035305
6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
qty 1 1 1 1 1 1 1 1 1 1 1 8 1 1 2 4 1 1 4 4 4 2 4 1 2 2 2 2 2 2 2 2 2 8 8 2 6 4 8 8 18 18 2 4 4 4 2 2 2 2
ATB 60 – 01-97 through 01-01
description Steering yoke, right hand Steering yoke, left hand Cylinder, steering (see page 2-62 for GBI cylinder) (see page 2-63 for Green cylinder) (see page 2-64 for Prince cylinder) (see page 2-65 for Rosenboom cylinder) (see page 2-66 for Ward cylinder) Tie rod Hub, complete Hub Replacement wheel bolt Inner bearing cup Outer bearing cup Pin Lock pin Tie rod end Tie rod hex jam nut for adjustable tie rod Pin Retainer Pin guard Thrust bearing Bearing Grease fitting, 1/8 NPT straight Bearing, self aligning Spacer, tie rod mounting Grease seal Inner bearing cone Outer bearing cone Hub cap Spindle nut Key washer Gasket, hub cap Shim, .031 inch thick Shim, .015 inch thick Bearing Machine bushing 2 inch OD x 1 inch ID x 14 gauge thick Machine bushing 3 inch OD x 2 inch ID x 14 gauge thick Capscrew 1/4-20 x 1/2 inch long hex head grade 5 Washer 1/4 medium lock Capscrew 3/8-16 x 3/4 inch long hex head grade 5 Washer 3/8 medium lock Washer 3/8 medium flat Capscrew 5/16-18 x 1/2 inch long hex head grade 5 Washer 5/16 medium lock Washer 5/16 medium flat Cotter pin 3/8 inch diameter x 2-1/2 inch long Straight thread adapter Swivel nut 90° elbow Straight thread 90° elbow
1-7
Steering, 4 wheel drive item
part no
1 2 3
0180963 0180962
4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44
0180699 0180961 0180704 0110320 0180702 5560202 0180679 0180678 0180680 2580001 5037006 5570001 2690001 0080348 6030034 7110155 5560131 5560078 5560168 5560169 5569896 25560089 5560091 2501616 5560713 5560660 5560090 5035303 970449 987119 986299 970219 987109 986269 5035316 5065707 5037005 5036905 5035305 2500040 5036906
1-8
qty 1 1 1 1 1 1 1 1 1 2 2 4 1 1 4 4 4 2 2 4 1 2 2 2 16 4 4 16 16 8 8 2 6 4 8 2 18 18 2 4 4 4 4 2 2 4 4 4 2
description Steering yoke, right hand Steering yoke, left hand Cylinder, steering (see page 2-62 for GBI cylinder) (see page 2-63 for Green cylinder) (see page 2-64 for Prince cylinder) (see page 2-65 for Rosenboom cylinder) (see page 2-66 for Ward cylinder) Tie rod Gear hub - (see page 1-74 for parts breakdown) Pin Lock pin Tie rod end Tie rod hex jam nut for adjustable tie rod Pin Retainer Pin guard Thrust bearing Swivel nut 90° elbow Grease fitting, 1/8 NPT straight Bearing, self aligning Spacer, tie rod mounting Hydraulic drive motor, 4 wheel drive - (see page 2-74 for parts breakdown) O-ring Nut 5/8-11 self locking Capscrew 1/2-13 x 1-1/2 inch long hex head grade 8 Washer 1/2 hard flat ASTM-F436 Washer 5/8 hard flat ASTM-F436 Capscrew 5/8-11 x 2-3/4 inch long hex head grade 5 Shim, .031 inch thick Shim, .015 inch thick Bearing Machine bushing 2 inch OD x 1 inch ID x 14 gauge thick Machine bushing 3 inch OD x 2 inch ID x 14 gauge thick Shim, .006 inch thick Straight thread 90° elbow Capscrew 3/8-16 x 3/4 inch long hex head grade 5 Washer 3/8 medium lock Washer 3/8 medium flat Capscrew 5/16-18 x 1/2 inch long hex head grade 5 Washer 5/16 medium lock Washer 5/16 medium flat Straight thread 90° elbow Straight thread adapter Swivel nut 90° elbow Swivel nut 45° elbow Straight thread 90° elbow Bearing Swivel nut 45° elbow
ATB 60 – 01-97 through 01-01
AW0180854
Steering, 4 wheel drive DWG. 0180854
Snorkel model ATB 60
Page 1 - 9
AW0180930
Lift and swing
Page 1 - 10
Snorkel model ATB 60
DWG. 0180930
Lift and swing item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
part no 0180935 0073026 0180936 0180485 0181699 0180495 0180494 5560211 5560170 984449 5560210 5560193 5560209 5560676 0070256 0070472 5590003 5560051 987159 0090866 0070132 0070473 987109 9980012 5560169 5560022 970269 0111084 5020001 5037005 5065805 5064001 5063905 5560031
qty 1 1 1 1 1 1 1 2 20 4 6 6 2 2 1 2 8 4 1 1 2 3 1 4 6 6 1 1 1 1 1 1 1 1
ATB 60 – 01-97 through 01-01
description Centerpost and fittings - (see page 2-35 for parts breakdown) Swing drive - (see page 1-12 for parts breakdown) Riser boom lift cylinder - (see page 2-53 for parts breakdown) Lower counterweight - (before 3-24-97) Lower counterweight - (after 3-24-97) Counterweight, upper left hand Counterweight, upper right hand Capscrew 3/4-10 x 10 inch long hex head grade 8 Washer 3/4 hard flat ASTM-F436 Nut 5/8-11 hex jam Capscrew 3/4-10 x 8-1/2 inch long hex head grade 8 Nut 3/4-10 high strength Capscrew 3/4-10 x 1-3/4 inch long hex head grade 8 Capscrew 3/4-10 x 3-1/2 inch long hex head grade 8 Adapter plate, centerpost Key Retaining ring Capscrew 5/8-11 self locking Washer 5/8 medium lock Pin Pin lock Capscrew 5/16-18 drilled head Washer 5/16 medium lock .040 inch diameter stainless steel safety lockwire - (sold in one pound can) Washer 5/8 hard flat ASTM-F436 Adjustment bolt Capscrew 5/16-18 x 1-1/4 inch long hex head grade 5 Bracket, centerpost port #7 Elbow, special swivel Swivel nut 90° elbow Long straight thread adapter Tube end reducer Fitting nut Nut 5/16-18 self locking
1 - 11
Swing drive item 1
2
3 4 5 6 7 8 9 10 11 12 13 14 15
1 - 12
part no
qty
0073026 0070047
1 1
6030020 8200004 0090352 0073359 6010250 5560641 986269 987109 5560087 5035303 5065703 5075726 7190005 5037003 0020283 5036905 7110112
1 1 1 1 1 4 4 4 2 1 1 1 1 1 1 2 2
description Swing drive, complete Swing drive (Auburn gear swing drive, see page 1-76 for parts breakdown) (Fairfield swing drive, see page 1-78 for parts breakdown) (Gear Products swing drive, see page 1-80 for parts breakdown) (Perfection swing drive, see page 1-82 for parts breakdown) (Tulsa Winch swing drive, see page 1-84 for parts breakdown) Motor, swing drive Seal repair kit - Ross/TRW motor Seal repair kit - Charlynn/Eaton motor Seal repair kit - White/Roller Stator motor Motion control valve, turntable swing - (see page 2-82 for parts breakdown) Capscrew 5/16-18 x 3-1/2 inch long hex head grade 5 Washer 5/16 medium flat Washer 5/16 medium lock Capscrew special self locking Straight thread 90° elbow Straight thread adapter Straight thread adapter Gasket, swing drive Swivel nut 90° elbow 1/4 inch hydraulic hose Swivel nut 45° elbow O-ring
ATB 60 – 01-97 through 01-01
Swing drive
2 7
BR
1
V2
12 9
V1
15 3
4 65 2
13
BR
10 14
V1
V2
3
11
8
1
AW0073026
ATB 60 – 01-97 through 01-01
1 - 13
Fuel tank item 1 2 3 4 5 6 7 8 9
part no 0180440 0180520 0180519 970519 986299 5560033 970419 7714202 9940001
qty
description
1 1 1 2 8 6 4 1 1
Fuel tank, 40 gallon capacity Fuel gauge Fuel tank strap Capscrew 3/8-16 x 2-1/4 inch long hex head grade 5 Washer 3/8 medium flat Nut 3/8-16 self locking Capscrew 3/8-16 x 1-1/4 inch long hex head grade 5 Pipe plug 1/4 NPT square head Fuel tank cap
9 2
3
1
4 5
7 5
8
5 6
1 - 14
5 6 AWM00285
ATB 60 – 01-97 through 01-01
Hydraulic oil reservoir mounting item 1 2 3 4
part no
qty
0180517 970419 986299 5560033
1 4 8 4
description Hydraulic oil reservoir - (see page 2-79 for parts breakdown) Capscrew 3/8-16 x 1-1/4 inch long hex head grade 5 Washer 3/8 medium flat Nut 3/8-16 self locking
1
2 3
3 4
ATB 60 – 01-97 through 01-01
AWM00286
1 - 15
Riser boom and turret item
part no
qty
1 2 3 4
0180677 0180549 0180685 0180913
1 1 2 1
5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
0180914 0180911 0180880 0180882 0180881 0180879 0180628 0180626 0180616 0180624 0180629 0180630 0180620 5560039 0110235 0070132 0080023 0150179 2500042 2500043 0180767 5569898 0110681 987159 5569897 987109 0070473 5560138 5093014 0070769 0070639 0180922 0180599 5560215 987119 9980012 5560679 970929 970949 5560168 986299 970449 970059 986019 5560004 5093012
1 3 4 2 1 2 2 1 1 1 1 1 1 5 3 2 1 2 4 4 2 6 6 6 9 15 6 2 3 2 2 2 2 4 6 1 10 4 1 10 2 2 2 2 2 1
1 - 16
description Riser boom Turret Follower arm Main boom lift cylinder (see page 2-44 for cylinder before 12-26-2000) (see page 2-45 for cylinder after 12-26-2000) Master level cylinder - (see page 2-49 for parts breakdown) Clamp 5/16 inch hydraulic hose 1/2 inch hydraulic hose 3/8 inch hydraulic hose 3/16 inch hydraulic hose Pin Pin Pin Pin Pin Pin Pin Nut 1/2-13 self locking Pin lock Pin lock Pin lock Pin lock Bearing Bearing Bearing spacer Machine bushing 4 inch OD x 2-3/4 inch ID x 14 gauge thick Capscrew 5/8-11 drilled head Washer 5/8 medium lock Capscrew 5/16-18 x 2-1/4 inch long hex head grade 5 Washer 5/16 medium lock Capscrew 5/16-18 drilled head Capscrew 1/2-13 x 1 inch long hex head self locking Clamp 1/4 inch hydraulic hose Slide pad Brace Retainer bar Capscrew 3/8-16 x 3/4 inch long drilled head Washer 3/8 medium lock .040 inch diameter stainless steel safety lockwire - (sold in one pound can) Capscrew 3/8-16 x 5/8 inch long socket flat head Capscrew 1/2-13 x 2 inch long hex head grade 5 Capscrew 1/2-13 x 2-1/2 inch long hex head grade 5 Washer 1/2 hard flat ASTM-F436 Washer 3/8 medium flat Capscrew 3/8-16 x 3/4 inch long hex head grade 5 Capscrew 1/4-20 x 1-1/2 inch long hex head grade 5 Washer 1/4 medium flat Nut 1/4-20 self locking Clamp
ATB 60 – 01-97 through 01-01
AW0180912-1
DWG. 0180912-1
Riser boom and turret sheet 1 Snorkel model ATB 60
Page 1 - 17
AW0180912-2
Page 1 - 18
Riser boom and turret sheet 2 Snorkel model ATB 60
DWG. 0180912-2
Booms mounting item 1 2 3 4 5 6 7 8 9 10 11
part no 0180618 0181450 0070132 0080023 5560039 0070473 5560249 987109 9980012 5560168
qty 1 1 1 1 2 4 6 4 6 1 4
description Boom and jib boom - (see page 1-20 for parts breakdown) Pin Pin Pin lock Pin lock Nut 1/2-13 self locking Capscrew 5/16-18 drilled head Capscrew 1/2-13 x 2-1/2 inch long hex head grade 8 Washer 5/16 medium lock .040 inch diameter stainless steel safety lockwire - (sold in one pound can) Washer 1/2 hard flat ASTM-F436
3
5
5
10 9 11 8
10
A
9
7
79
6
View A–A 7 5
3
10
2
4
7
10 9 1
A 8 11
6
AWM00287
ATB 60 – 01-97 through 01-01
1 - 19
Boom and jib boom, aluminum booms item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
part no 0181490 0181220 0181221 0181264 0150685 0180612 0070132 0070033 0070473 5560015 5093004 987109 9980012 970029 987099 986019 970449 987119 986299 5569853 5093009 5560252
qty 1 1 1 1 1 1 1 2 6 2 1 6 1 2 2 2 2 2 2 2 2 2
description Boom and jib boom, aluminum booms Boom and hose carrier, aluminum booms - (see page 1-23 for parts breakdown) Jib boom, aluminum booms - (see page 1-30 for parts breakdown) Pin Pin Pin Pin lock Pin lock Capscrew 5/16-18 drilled head Thread insert 3/8-16 Clamp Washer 5/16 medium lock .040 inch diameter stainless steel safety lockwire - (sold in one pound can) Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Washer 1/4 medium lock Washer 1/4 medium flat Capscrew 3/8-16 x 3/4 inch long hex head grade 5 Washer 3/8 medium lock Washer 3/8 medium flat Machine bushing 3-1/4 inch OD x 1-3/4 inch ID x 14 gauge thick Clamp Machine bushing 2-1/4 inch OD x 1-1/4 inch ID x 14 gauge thick
12 11 8 A 7 4
1
A 8 11 12 21
19 1
7
2
5 18 17 16 10
2 6 3
9
8
9 16 17 18
Section A–A
11 12
20 20 15 15 14 14 13 13
Level cylinder
Boom wires Boom swich wire AW0181490
1 - 20
ATB 60 – 01-97 through 01-01
Boom and jib boom, steel booms item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
part no 0181489 0180879 0180872 0180614 0180608 0180612 0070132 0070033 0070473 5093009 5093004 987109 9980012 970029 987099 986019 970449 987119 986299
qty 1 1 1 1 1 1 1 2 6 2 1 6 1 2 2 2 2 2 2
description Boom and jib boom, steel booms Boom and hose carrier, steel booms - (see page 1-23 for parts breakdown) Jib boom, steel booms - (see page 1-30 for parts breakdown) Pin Pin Pin Pin lock Pin lock Capscrew 5/16-18 drilled head Clamp Clamp Washer 5/16 medium lock .040 inch diameter stainless steel safety lockwire - (sold in one pound can) Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Washer 1/4 medium lock Washer 1/4 medium flat Capscrew 3/8-16 x 3/4 inch long hex head grade 5 Washer 3/8 medium lock Washer 3/8 medium flat
12 11 8 A 7 4
1
A 8 11 12
7
5
1 2
6
8
Section A–A
18 17 16 10 9 15 14 13
3
9 16 17 18
2
11 12
9 15 14 13
Level cylinder
Boom wires Boom swich wire AW0181489
ATB 60 – 01-97 through 01-01
1 - 21
Boom and hose carrier item
part no
qty 1
3
0180897 0181220 0180642 0180658 0181138 0180900
4
0180901
1
5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
0180874 9920016 5560649 986009 5560034 0180716 0180763 0170045 5569900 986359 5560039 970889 0080293 970489 986299 5560033 0180610 0070033 0070473 987109 9980012 0070442 0180612 0080294 0073340 5560679 970429 987119 0180924 5569899 0070485 0070486 0070486 970449 0072691 0072689 0181180 970469 0150586 0181177 970259
1 1 2 2 2 1 1 1 1 6 3 2 7 12 30 20 1 2 4 6 1 1 1 4 4 12 10 33 1 5 2 2 2 17 1 1 1 6 2 1 2
1 2
27 28 29 30 31 32 33
34 35 36 37 38 39 40
1 1 1 1
description Boom and hose carrier, steel booms Boom and hose carrier, aluminum booms Base boom Tip boom, steel Tip boom, aluminum Extension cylinder (see page 1-27 for cylinder before 12-1-2000) (see page 1-28 for cylinder after 12-1-2000) Jib boom lift cylinder (see page 2-40 for cylinder before 10-23-2000) (see page 2-41 for cylinder after 10-23-2000) Switch actuator angle Mounting bracket Machine screw #10-24 x 1 inch long truss head Washer #10 medium flat Nut #10-24 self locking Hose track end Hose carrier - (see page 1-32 for parts breakdown) Slide pad Capscrew 1/2-13 x 6-1/2 inch long hex head grade 5 Washer 1/2 medium flat Nut 1/2-13 self locking Capscrew 1/2-13 x 1 inch long hex head grade 5 Slide pad Capscrew 3/8-16 x 1-1/2 inch long hex head grade 5 Washer 3/8 medium flat Nut 3/8-16 self locking Pin Pin lock Capscrew 5/16-18 drilled head Washer 5/16 medium lock .040 inch diameter stainless steel safety lockwire - (sold in one pound can) Pin, steel booms Pin, aluminum booms Slide pad Slide pad spacer, 1/4 inch thick Capscrew 3/8-16 x 5/8 inch long socket flat head Capscrew 3/8-16 x 1/2 inch long hex head grade 5 Washer 3/8 medium lock Spacer tube, steel booms Machine bushing, 2-1/4 inch OD x 2 inch ID x 14 gauge thick, aluminum booms Slide pad spacer. steel booms Slide pad spacer. aluminum booms Spacer Capscrew 3/8-16 x 3/4 inch long hex head grade 5 Slide pad Pad plate, steel booms Pad plate, aluminum booms Capscrew 3/8-16 x 1 inch long hex head grade 5 Spacer Clamp bar Capscrew 5/16-18 x 1 inch long hex head grade 5
Parts list continued on next page
ATB 60 – 01-97 through 01-01
1 - 23
Boom and hose carrier item 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76
1 - 24
part no 5034502 0073342 0180878 5034403 0180833 5034203 5063905 5064001 5093000 0180940 5093006 0180947 5036905 0020267 0180939 0110547 970049 5560004 986019 970479 970449 970489 5074403 0073343 0070043 0070030 0072567 0090141 984089 972509 2500041 0181023 5560136 0110842 5560680 5560015
qty
description
3 4 2 4 4 1 4 4 10 2 10 2 6 2 2 1 4 6 6 2 2 4 6 4 4 7 7 7 2 3 2 1 6 1 1 1
Bulkhead straight thread 90° elbow Slide pad shim, .063 inch thick Bulkhead mount angle Bulkhead union 3/8 inch hydraulic tube Union 90° elbow Fitting nut Tube end reducer Clamp 3/4 inch conduit tube Clamp 3/8 inch hydraulic tube Swivel nut 45° elbow 3/8 inch hydraulic hose 3/4 inch conduit tube Conduit Capscrew 1/4-20 x 1 inch long hex head grade 5 Nut 1/4-20 self locking Washer 1/4 medium flat Capscrew 3/8-16 x 1-1/4 inch long hex head grade 5 Capscrew 3/8-16 x 3/4 inch long hex head grade 5 Capscrew 3/8-16 x 1-1/2 inch long hex head grade 5 Bulkhead locknut Slide pad shim, .090 inch thick Slide pad shim, .030 inch thick Slide pad shim, .030 inch thick Slide pad shim, .063 inch thick Slide pad shim, .090 inch thick Nut 5/16-18 hex Capscrew 3/8-16 x 2 inch long socket flat head Bearing Cover Capscrew 1/2-13 self locking drilled head Slide pad Capscrew 3/8-16 x 1-3/4 inch long socket flat head Thread insert 3/8-16
ATB 60 – 01-97 through 01-01
AW0181220-1
DWG. 0181220-1
Boom and hose carrier sheet 1 Snorkel model ATB 60
Page 1 - 25
AW0181220-2
Page 1 - 26
Boom and hose carrier sheet 2 Snorkel model ATB 60
DWG. 0181220-2
Extension cylinder, before 12-01-2000 item
part no
qty
1
0180900 0180523
1 1
2 3 4 5 6 7 8 9 10 11 12
0180795 0060089 5569901 5560644 986299 0180525 0070141 972449 5560033 5065709 5036806
1 1 2 2 2 1 2 4 2 3 1
description Extension cylinder Cylinder, extension (see page 2-37 for GBI cylinder) (see page 2-39 for Seabee cylinder) 1/2 inch hydraulic tube Slide pad Capscrew 1/4-20 x 5/8 inch long socket flat head Capscrew 3/8-16 x 1-1/4 inch long socket flat head Washer 3/8 medium flat Extension cylinder support Slide pad Capscrew 3/8-16 x 3/4 inch long socket flat head Nut 3/8-16 self locking Straight thread adapter Swivel nut branch tee
4 3
11 2
11
5 6
7
12 8 10 9
ATB 60 – 01-97 through 01-01
1 AWM00289
1 - 27
Extension cylinder, after 12-01-2000 item 1 2 3 4 5 6 7
part no 0180900 0060089 0070141 0181912 972449 5037006 5065709 5569901
qty 1 1 2 1 4 2 2 2
description Extension cylinder Slide pad Slide pad Cylinder, extension - (see page 2-38 for parts breakdown) Capscrew 3/8-16 x 3/4 inch long socket flat head Swivel nut 90° elbow Straight thread adapter Capscrew 1/4-20 x 5/8 inch long socket flat head
6
7
5 1
3
2
4
1 - 28
AW0180900
ATB 60 – 01-97 through 01-01
Jib boom item
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
1 - 30
part no 0180872 0181221 0180873 0180596 0181126 0180695 0191324 0180640 0180906 0180521 0070033 0180597 0181263 0180604 0180606 0070473 987109 9980012 970469 986299 986019 2500035 5560015 970449 0180635 5560252 0180941 2500039 5560213 987119 987099 5093027 970029
qty 1 1 1 1 1 1 1 1 1 2 4 1 1 1 1 6 10 1 4 5 2 4 5 1 1 1 1 1 4 5 2 2 2
description Jib boom, steel booms Jib boom, aluminum booms Platform rotator - (see page 1-38 for parts breakdown) Bell crank Jib boom, aluminum booms Jib boom, steel booms Hose carrier tube Leveling link Slave level cylinder - (see page 2-58 for parts breakdown) Pin Pin lock Pin Pin, aluminum booms Pin, steel booms Pin Capscrew 5/16-18 drilled head Washer 5/16 medium lock .040 inch diameter stainless steel safety lockwire - (sold in one pound can) Capscrew 3/8-16 x 1 inch long hex head grade 5 Washer 3/8 medium flat Washer 1/4 medium flat Bearing Thread insert 3/8-16 Capscrew 3/8-16 x 3/4 inch long hex head grade 5 Pin lock Machine bushing 2-1/4 inch OD x 1-1/4 inch ID x 14 gauge thick Spacer Bushing Capscrew 5/16-18 drilled head Washer 3/8 medium lock Washer 1/4 medium lock Clamp Capscrew 1/4-20 x 3/4 inch long hex head grade 5
ATB 60 – 01-97 through 01-01
Jib boom
14
13
12
19
20
26
10
8
24
5
16
22
3
18 23
18 2
SECTION A-A
4
3
17
27
28
29
1
26
19
16
15
2 12
26
13
14
A
20
FAR SIDE
13 14
13
14
25
12
18 A 11
21
7
6 8
22
18
8
8
9
10 AW0181221
ATB 60 – 01-97 through 01-01
1 - 31
Hose carrier item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38
1 - 32
part no 0180763 0180718 0180717 9920014 9920015 0060089 0170045 0070029 0071510 0180764 0071342 5569900 5560039 986359 5560330 5560004 986019 970029 5560331 5560329 972559 5560033 986299 970509 5560679 978409 3010006 3044854 0181487 3010005 3046972 0180765 0180766 0180848 0170044 0071272 0070838 5560686 0180923 5090034 488276
qty 1 1 1 1 1 6 2 4 2 1 8 1 3 8 4 10 10 2 4 4 6 13 17 2 3 3 1 1 1 2 1 2 2 2 2 2 2 2 1 1 2
description Hose carrier Cover Tube Plastic track link Mounting bracket Slide pad Slide pad Slide pad Spacer, air cleaner Clamp bar Shim Capscrew 1/2-13 x 6-1/2 inch long hex head grade 5 Nut 1/2-13 self locking Washer 1/2 medium flat Capscrew 1/4-20 x 3/4 inch long socket flat head Nut 1/4-20 self locking Washer 1/4 medium flat Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Capscrew 1/4-20 x 1 inch long socket flat head Capscrew 1/4-20 x 1/2 inch long socket flat head Capscrew 3/8-16 x 1 inch long socket flat head Nut 3/8-16 self locking Washer 3/8 medium flat Capscrew 3/8-16 x 2 inch long hex head grade 5 Capscrew 3/8-16 x 5/8 inch long socket flat head Capscrew 3/8-16 x 1-1/2 inch long socket flat head Power wire, 12 gauge/8 conductor x 87 feet long - (terminals not included) Replacement terminal Slide pad, chamfered Control wire #2, 18 gauge/19 conductor x 87 feet long - (terminals not included) Replacement terminal 5/16 inch hydraulic hose 3/16 inch hydraulic hose Slide pad Spacer Slide pad shim, .063 inch thick Slide pad shim, .030 inch thick Capscrew 3/8-16 x 6 inch long hex head grade 5 Boom extend switch - (see page 3-57 for parts breakdown) Hose guard x 36 inch long Capscrew 1/2-13 x 6 inch long hex head grade 5
ATB 60 – 01-97 through 01-01
AW0180763
Hose carrier DWG. 0181163
Snorkel model ATB 60
Page 1 - 33
Platform mounting item 1 2 3 4
5 6 7 8 9 10 11 12 13 14
1 - 34
part no
0071800 0181609 0181075 0181610 0180849 970529 986299 5560033 970909 986359 5560039 987099 5093027 970029 986019
qty 1 1 1 1 1 1 1 1 4 8 4 4 8 4 2 2 2 2
description Platform weldment - (consult factory) Platform gate - (see page 1-36 for proper platform gate) Platform foot switch - (see page 3-59 for parts breakdown) Upper control box 2 wheel drive- (see page 3-41 for parts breakdown) Hatz 2 wheel drive before 11-24-97 - (see page 3-45 for parts breakdown) 4 wheel drive - (see page 3-49 for parts breakdown) Hatz 4 wheel drive before 11-24-97 - (see page 3-53 for parts breakdown) Capscrew 3/8-16 x 2-1/2 inch long hex head grade 5 Washer 3/8 medium flat Nut 3/8-16 self locking Capscrew 1/2-13 x 1-1/2 inch long hex head grade 5 Washer 1/2 medium flat Nut 1/2-13 self locking Washer 1/4 medium lock Clamp Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Washer 1/4 medium flat
ATB 60 – 01-97 through 01-01
Platform mounting
1
4 14 13 12
2
5 6 7
11
12 10
11 13 9
14
8
3 10 8 9
AWM00232
ATB 60 – 01-97 through 01-01
1 - 35
Platform gate item
qty
description
0071951 0150509 0071953 970529 5560033
1 2 2 2 2
Gravity gate for 5 ft and 8 ft steel platforms Gravity gate, steel platform Roller, steel gravity gate Roller spacer, steel gravity gate Capscrew 3/8-16 x 2-1/2 inch long hex head grade 5 Nut 3/8-16 self locking
6 7 8 9 10
016117728 0161177 0161182 0161184 970889 5560039
1 1 2 2 2 2
Gravity gate for 5 ft and 8 ft aluminum platforms Gravity gate service kit - (kit includes items 6 through 10) Gravity gate, aluminum platform Roller, aluminum gravity gate Roller spacer, aluminum gravity gate Capscrew 1/2-13 x 1 inch long hex head grade 5 Nut 1/2-13 self locking
11 12 13 14 15 16 17
0071834 0322724 988179 986359 0071837 2570002 2667500
1 1 2 2 1 2 1
Swinging gate for 5 steel platforms Swinging gate, steel platform Pin, gate hinge Cotter pin 1/8 inch diameter x 1 inch long Washer 1/2 medium flat Spring, torsion Bearing Knob, gate hinge pin
18 19 20 21 22 23 24 25 26 27 28 29
0160970 0322724 5560056 0071837 2570002 2667500 0161472 970099 984529 987099 986019 300891
1 1 1 1 2 1 1 3 3 2 1 1
Swinging gate for 5 ft aluminum platforms Swinging gate, aluminum platform Pin, gate hinge Roll pin 1/8 inch diameter x 1 inch long Spring, torsion Bearing Knob, gate hinge pin Latch stop Capscrew 1/4-20 x 5/8 inch long hex head grade 5 Nut sert 1/4-20 Washer 1/4 medium lock Washer 1/4 medium flat Door latch
1 2 3 4 5
1 - 36
part no
ATB 60 – 01-97 through 01-01
Platform gate
5
10 9
4
1 3
6
2
8
7
Gravity gate, aluminum platform
Gravity gate, steel platform
11 18 17 16
23 24 22
15
25
20 14 12
Swinging gate, steel platform
13
21
19 Gate pin Rear view
26
27
28 26 25 29 Door latch rear view
Swinging gate, aluminum platform AWM00223
ATB 60 – 01-97 through 01-01
1 - 37
Platform rotator item 1 2 3 4 5 6
7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
1 - 38
part no 0180873 0180516 0180509 0072818 0070570 0110771 6010541 6029631 6091504 8150066 2502032 2500038 0072561 2504856 0072562 0180768 0070916 0070132 0070473 987109 9980012 970889 987139 0072508 970449 987119 0070908 0020283 5560217 984409 970509 986269 5035318 5035303 5036103 5063701 7110157 7110348 0072555
qty 1 1 1 1 1 1 1 1 1 1 2 2 1 2 1 1 1 1 2 4 1 6 6 1 2 2 2 2 2 2 2 2 1 4 2 2 2 1 1 1
description Platform rotator Pylon Rotator frame Torque plate, platform rotator Platform rotator, Helac - (see page 2-83 for parts breakdown) Platform rotator, Parker - (see page 2-84 for parts breakdown) Dual crossover relief valve - (see page 2-67 for parts breakdown) Hydraulic power unit Reservoir with cap Replacement motor Bearing Bearing Thrust bearing Bearing Bearing spacer Spacer Key Pin lock Capscrew 5/16-18 drilled head Washer 5/16 medium lock .040 inch diameter stainless steel safety lockwire - (sold in one pound can) Capscrew 1/2-13 x 1 inch long hex head grade 5 Washer 1/2 medium lock Cover plate, platform rotator Capscrew 3/8-16 x 3/4 inch long hex head grade 5 Washer 3/8 medium lock 1/4 inch hydraulic hose 1/4 inch hydraulic hose Capscrew 1/2-13 x 1-3/4 inch long hex head grade 5 Nut 1/2-13 hex jam drilled Capscrew 3/8-16 x 2 inch long hex head grade 5 Washer 5/16 medium flat Grease, Conoco Super Sta - (consult factory) Straight thread 90° elbow Straight thread 90° elbow Straight thread run tee Cap O-ring - (used on Helac rotator only) O-ring - (used on Parker rotator only) Collar
ATB 60 – 01-97 through 01-01
Platform rotator 32
33
24
23
30
28
27
16 26
17
16
15
14
19
25
18
20 5
4 34
13 31 6 3
11 21
10
22
9
35
1
12
7
8
2
AW0180873
ATB 60 – 01-97 through 01-01
1 - 39
Engine mounting, Continental item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
1 - 40
part no 0180986 7630292 0180441 0180997 7630180 5560179 7630080 7630136 5550038 7630117 0071599 0180832 7630227 5010012 0181154 970029 5550020 5010011 7714202 5090032 7630181 970239 987109 970889 986359 987139 5560639 5560169 5560131 970049 5560004 986019 5093002 970449 987119 970519 986299 5560033 7630259 0180998 986269
qty 1 1 2 1 4 8 1 1 4 6 12 1 1 1 1 2 2 1 1 1 1 4 4 4 4 4 6 6 6 6 8 4 1 1 1 4 5 4 1 1 4
description Engine, Continental - (see page 1-43 for parts breakdown) Radiator Bracket, radiator support Angle, radiator mounting Radiator cushion Washer, snubbing Radiator hose Radiator hose Clamp Engine mount Engine mount washer Mount plate, overflow reservoir Overflow reservoir Radiator overflow hose 5/16 inch diameter x 48 inch long Shield Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Clamp Fuel hose 5/16 inch diameter x 96 inch long Pipe plug 1/4 NPT square head Fitting, straight barbed Drain cock - (included with item 2) Capscrew 5/16-18 x 3/4 inch long hex head grade 5 Washer 5/16 medium lock Capscrew 1/2-13 x 1 inch long hex head grade 5 Washer 1/2 medium flat Washer 1/2 medium lock Capscrew 5/8-11 x 4-1/2 inch long hex head grade 5 Washer 5/8 hard flat ASTM-F436 Nut 5/8-11 self locking Capscrew 1/4-20 x 1 inch long hex head grade 5 Nut 1/4-20 self locking Washer 1/4 medium flat Clamp Capscrew 3/8-16 x 3/4 inch long hex head grade 5 Washer 3/8 medium lock Capscrew 3/8-16 x 2-1/4 inch long hex head grade 5 Washer 3/8 medium flat Nut 3/8-16 self locking Radiator cap - 15 PSI Angle, radiator mounting Washer 5/16 medium flat
ATB 60 – 01-97 through 01-01
20
19
17
FUEL TANK 18 14
9
16
15
8
FUEL PUMP ON ENGINE
31
2
6
39
3
4 22
1
23
41
36 37
35
34
33 37 38
7
6 18
27 11
40
3
21 28
29
10
13
26
5
25
24 32
12 31
30
31
AW0180892
30 Engine mounting, Continental DWG. 0180892
Snorkel model ATB 60
Page 1 - 41
32
48
52
49
48
47
39
52
61
60
19 46
9
62 72 58
53
53 59
43
37
36 34 50
AIR CLEANER
51
17
33
25 18
54 14
57 56 55
3
64
65
13 63
29 44
42
58 36
37
59
43 16 20
10 11
9 8
71
35
70 36
26
37
59
67
3 39
40
45
15 23
12 36
41
A FUEL PUMP (FS)
2
73
37
43
24
A 44 39
39
38
42
69
31
66
38 19
42
44 68
SECTION A-A
39
1
33
30
21
28
59
22
Engine, Continental
Page 1 - 42
Snorkel model ATB 60
DWG. 0180986
5
4
FS
NS
51 27
6
7
NS
FS AW0180986
Engine, Continental item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
part no 0180986 7620025 0181426 0081226 0180451 0180452 0180445 0180446 7630249 0111452 0111509 3040488 3040063 0111454 3040494 0073638 2650001 5560094 0111484 5550006 2690004 2610001 2620001 3040466 0111995 0151353 0071959 5090031 3020095 982129 970509 5560207 0081053 0181162 0081365 986269 970049 5560004 970479 987119 970499 5560697 5560136 986019 5560168 7630260 0181027 7630003 7630005 7630016 7630197
qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 6 1 1 1 1 1 1 1 1 1 8 8 8 1 1 1 1 8 8 10 24 2 1 2 11 2 1 1 1 2 1 1
description Engine, Continental complete Engine, Continental TM-27 Hydraulic pump and fittings - (see page 2-80 for parts breakdown) Engine adapter Motor mount, rear right hand Motor mount, rear left hand Motor mount, front right hand Motor mount, front left hand Flexible coupling Mount angle Mounting bracket Solenoid Solenoid Bracket Solenoid, anti-diesel Stud, jump size Swivel, in-line Coupler nut Rod Clamp Rod end Yoke Clevis pin Return spring Throttle arm Control rod Jumper wire Street elbow 45°, 1/8 NPT Switch, oil pressure Nut 1/4-28 hex Capscrew 3/8-16 x 2 inch long hex head grade 5 Capscrew metric M14-2.00 x 30mm long hex head Air intake hose Air intake hose Air intake tube Washer 5/16 medium flat Capscrew 1/4-20 x 1 inch long hex head grade 5 Nut 1/4-20 self locking Capscrew 3/8-16 x 1-1/4 inch long hex head grade 5 Washer 3/8 medium lock Capscrew 3/8-16 x 1-3/4 inch long hex head grade 5 Nut 3/8-24 hex jam Capscrew 1/2-13 self locking drilled head Washer 1/4 medium flat Washer 1/2 hard flat ASTM-F436 Spacer Air intake tube Air cleaner - (see page 1-70 for parts breakdown) Air cleaner mounting band Elbow, 3 inch 90° rubber Elbow, 2 inch 90° rubber
Parts list continued on next page
ATB 60 – 01-97 through 01-01
1 - 43
Engine, Continental item 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74
1 - 44
part no 5550030 5550050 0180985 7630255 0180983 5550014 0180982 5560357 5560355 970449 984109 5010002 7630256 5560625 5560356 5560377 5560634 5090006 7630153 970259 987109 5093014 970469 9980012
qty 4 4 2 1 1 1 1 6 10 4 4 1 1 2 2 8 4 1 1 1 1 1 6 1
description Clamp Clamp Air cleaner mount angle Muffler Exhaust pipe Clamp Brace Capscrew metric M8-1.25 x 25mm long hex head Washer metric M8 lock Capscrew 3/8-16 x 3/4 inch long hex head grade 5 Nut 3/8-16 hex Hose x 24 inch long Exhaust gasket Capscrew metric M10-1.5 x 20mm long hex head Washer metric M10 lock Washer metric M14 lock Capscrew metric M8-1.25 x 45mm long hex head Street 90° elbow, 1/8 NPT Fuel filter Capscrew 5/16-18 x 1 inch long hex head grade 5 Washer 5/16 medium lock Clamp Capscrew 3/8-16 x 1 inch long hex head grade 5 .040 inch diameter stainless steel safety lockwire - (sold in one pound can)
ATB 60 – 01-97 through 01-01
Engine mounting, Cummins before 3-12-98 item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
1 - 46
part no 0181618 7630262 5550030 7630259 7630247 5560179 970519 5560033 7630180 0180444 0180441 7630181 970449 987109 970049 5560004 986019 0180832 970889 987139 7630227 7630263 5550040 5560639 0071599 5560169 5560131 7630117 970029 0181032 5090032 5033608 986359 986269 986299 5010011 5550028 5010012 0181154
qty 1 1 2 1 1 8 4 4 4 2 2 1 4 4 6 8 4 1 4 4 1 1 2 6 12 6 6 6 1 1 1 4 4 4 1 1 3 1 2
description Engine, Cummins - (see page 1-49 for parts breakdown) Radiator hose, lower Clamp Radiator cap - 15 PSI Radiator Washer, snubbing Capscrew 3/8-16 x 2-1/4 inch long hex head grade 5 Nut 3/8-16 self locking Radiator cushion Angle, radiator Bracket, radiator support Drain cock - (included with item 1) Capscrew 3/8-16 x 3/4 inch long hex head grade 5 Washer 5/16 medium lock Capscrew 1/4-20 x 1 inch long hex head grade 5 Nut 1/4-20 self locking Washer 1/4 medium flat Mount plate, overflow reservoir Capscrew 1/2-13 x 1 inch long hex head grade 5 Washer 1/2 medium lock Overflow reservoir Radiator hose, upper Clamp Capscrew 5/8-11 x 4-1/2 inch long hex head grade 5 Engine mount washer Washer 5/8 hard flat ASTM-F436 Nut 5/8-11 self locking Engine mount Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Fuel hose 3/8 inch diameter x 70 inch long Fitting, straight barbed Male adapter Washer 1/2 medium flat Washer 5/16 medium flat Washer 3/8 medium flat Fuel hose 5/16 inch diameter x 90 inch long Clamp Radiator overflow hose 5/16 inch diameter x 49 inch long Shield
ATB 60 – 01-97 through 01-01
AW0180905
DWG. 0180905
Engine mounting, Cummins before 3-12-98 Snorkel model ATB 60
Page 1 - 47
26
27
28
36 56
38
39
19
29
14 10
11
47
16
7
9 13
40
15
37 36 42
47
22
23
24
41
57
TO FUEL PUMP
36 58 8
46 59
14
VIEW C-C DETAIL "B"
53
32 52
SECTION A-A
31
33
21 18
16
17
47
33 16
C
30
34 48
20
35
26
51 54 49
5
55
50
"B" 12
26
25
25
26
12 8 C A
A
11 26
9
4 5
27
4 1
26 6
Page 1 - 48
DWG. 0181618
2
3 AW0181618
45
Engine, Cummins before 3-12-98 Snorkel model ATB 60
5
25
44
43
Engine, Cummins before 3-12-98 item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
part no
qty
0181618 7620026 0180458 0180459 5560694 5560614 0180467 20082045 0181426 5560136 0080825 5560168 0180791 0181684 970479 0191205 5560033 7630003 970549 0180793 0181033 7630005 970049 986019 5560004 972049 5560356 5560617 0080691 7630248 970469 7630016 7630334 5550026 0181287 971999 982129 5530017 5560697 0181619 5560618 2610001 2620001 5090006 5090031 3020095 5093012 986299 7630264 5093002 5569905
1 1 1 1 12 13 2 1 1 2 2 2 1 1 8 1 7 1 4 1 4 2 1 1 1 5 18 7 1 1 4 1 1 3 1 4 3 1 1 1 1 1 1 1 1 1 1 7 1 1 1
description Engine, Cummins before 3-12-98 Engine, Cummins 4B Engine mount, front right hand Engine mount, front left hand Capscrew metric M12-1.75 x 35mm long hex head Washer metric M12 lock Engine mount, rear Throttle actuator Hydraulic pump and fittings - (see page 2-80 for parts breakdown) Capscrew 1/2-13 self locking drilled head Spring - (included with actuator) Washer 1/2 hard flat ASTM-F436 Bracket, throttle solenoid Spring retaining bracket Capscrew 3/8-16 x 1-1/4 inch long hex head grade 5 Bracket Nut 3/8-16 self locking Air cleaner - (see page 1-70 for parts breakdown) Capscrew 3/8-16 x 3 inch long hex head grade 5 Plate, air cleaner mounting Spacer Air cleaner mounting band Capscrew 1/4-20 x 1 inch long hex head grade 5 Washer 1/4 medium flat Nut 1/4-20 self locking Capscrew metric M10-1.5 x 40mm long hex head Washer metric M10 lock Capscrew metric M10-1.5 x 35mm long hex head Plate, engine adapter Flexible coupling Capscrew 3/8-16 x 1 inch long hex head grade 5 Elbow, 3 inch 90° rubber Muffler, standard Clamp Exhaust flange Capscrew metric M10-1.5 x 25mm long hex head Nut 1/4-28 hex Washer 3/8 curved spring Nut 3/8-24 hex jam Actuator coupling Shoulder bolt 3/8 x 3/8 inch long Yoke Clevis pin Street 90° elbow, 1/8 NPT Street elbow 45°, 1/8 NPT Switch, oil pressure Clamp Washer 3/8 medium flat Gasket Clamp Capscrew metric M12-1.75 x 25mm long hex head
Parts list continued on next page
ATB 60 – 01-97 through 01-01
1 - 49
Engine, Cummins before 3-12-98 item 51 52 53 54 55 56 57 58 59
1 - 50
part no 0192694 5550050 0081053 5560634 5560355 0111485 7630353 2650001 987119
qty 2 3 1 4 4 1 1 1 8
description Bracket, muffler support Clamp Air intake hose Capscrew metric M8-1.25 x 45mm long hex head Washer metric M8 lock Throttle rod Actuator clamp Swivel, in-line Washer 3/8 medium lock
ATB 60 – 01-97 through 01-01
Engine mounting, Cummins after 3-12-98 item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
1 - 52
part no 0181836 7630262 5550038 7630239 7630247 5560179 970519 5560033 7630180 0180998 0180441 7630181 970239 987109 970049 5560004 986019 0180832 970889 987139 7630227 7630263 5550040 5560639 0071599 5560169 5560131 7630117 0180997 0181032 5090032 5033608 986359 986269 986299 5010011 5550028 5010012 0181154 970029 5569254
qty 1 1 2 1 1 8 4 4 4 1 2 1 4 4 6 8 4 1 4 4 1 1 2 6 10 6 6 6 1 1 1 1 4 4 4 1 3 1 1 2 2
description Engine, Cummins - (see page 1-55 for parts breakdown) Radiator hose, lower Clamp Radiator cap - 13 psi Radiator Washer, snubbing Capscrew 3/8-16 x 2-1/4 inch long hex head grade 5 Nut 3/8-16 self locking Radiator cushion Angle, radiator mounting Bracket, radiator support Drain cock - (included with item 5) Capscrew 5/16-18 x 3/4 inch long hex head grade 5 Washer 5/16 medium lock Capscrew 1/4-20 x 1 inch long hex head grade 5 Nut 1/4-20 self locking Washer 1/4 medium flat Mount plate, overflow reservoir Capscrew 1/2-13 x 1 inch long hex head grade 5 Washer 1/2 medium lock Overflow reservoir Radiator hose, upper Clamp Capscrew 5/8-11 x 4-1/2 inch long hex head grade 5 Engine mount washer Washer 5/8 hard flat ASTM-F436 Nut 5/8-11 self locking Engine mount Angle, radiator mounting Fuel hose 3/8 inch diameter x 70 inch long Fitting, straight barbed Male adapter Washer 1/2 medium flat Washer 5/16 medium flat Washer 3/8 medium flat Fuel hose 5/16 inch diameter x 89 inch long Clamp Radiator overflow hose 5/16 inch diameter x 48 inch long Shield Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Washer flat 2-1/4 inch OD x 5/8 inch ID
ATB 60 – 01-97 through 01-01
30
37
31 32
37
36
39
37 40 1
16
6 3
38
4
22
5
39
6
7
8
35 29
10 9
13
14
15
16
15
16
34
11
23 24 41
25
2
17 12
18
19 26 27
20
33
21
28 AW0181839
DWG. 0181839
Engine mounting, Cummins after 3-12-98 Snorkel model ATB 60
Page 1 - 53
27
39
26 56
38
36 19
28
14 42
47
16
10
41
29
11
15
11
9
57 37
36 40
61
13
23
24
58 TO FUEL PUMP
46 47 8
VIEW C-C DETAIL "B" 59
14
26 50
63
35
53
62
30
52
30
32
33
SECTION A-A
16
31
60
17
21 16
18 33
C
34
35
48
26
20 51 54
55
5
49 "B"
12
47
26
25
25
26
47
12
8 C A
A 26
9
5 27
26
4
1 7
2
6 45
Page 1 - 54
Engine, Cummins after 3-12-98 Snorkel model ATB 60
DWG. 0181836
5
4
25
44
43
3
AW0181836
Engine, Cummins after 3-12-98 item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
part no
qty
0181836 7624745 0181822 0181824 5560694 5560614 0181823 0181825 0181426 5560136 20082045 0181834 0180791 5560664 970479 0181835 5560033 7630003 970549 0180793 0181033 7630005 970049 986019 5560004 972049 5560356 5560617 0080691 7630248 0181837 7630016 7630334 5550026 0181287 971999 982129 5530017 5560697 0181619 5560618 2610001 2620001 5090006 5090031 3020095 5093012 986299 7630264 5093002 986269
1 1 1 1 12 2 1 1 1 2 1 1 1 2 10 1 7 1 4 1 4 2 3 3 3 5 18 7 1 1 1 1 1 3 1 6 2 1 1 1 1 1 1 1 1 1 1 7 1 1 2
description Engine, Cummins after 3-12-98 Engine, Cummins 4B Engine mount, front right hand Engine mount, front left hand Capscrew metric M12-1.75 x 35mm long hex head Washer metric M12 lock Engine mount, rear right hand Engine mount, rear left hand Hydraulic pump and fittings - (see page 2-80 for parts breakdown) Capscrew 1/2-13 self locking drilled head Throttle actuator Throttle lever Bracket, throttle solenoid Washer metric M6 lock Capscrew 3/8-16 x 1-1/4 inch long hex head grade 5 Bracket, actuator mounting Nut 3/8-16 self locking Air cleaner - (see page 1-70 for parts breakdown) Capscrew 3/8-16 x 3 inch long hex head grade 5 Plate, air cleaner mounting Spacer Air cleaner mounting band Capscrew 1/4-20 x 1 inch long hex head grade 5 Washer 1/4 medium flat Nut 1/4-20 self locking Capscrew metric M10-1.5 x 40mm long hex head Washer metric M10 lock Capscrew metric M10-1.5 x 35mm long hex head Plate, engine adapter Flexible coupling Fuel filter bracket Elbow, 3 inch 90° rubber Muffler, standard Clamp Exhaust flange Capscrew metric M10-1.5 x 25mm long hex head Nut 1/4-28 hex Washer 3/8 curved spring Nut 3/8-24 hex jam Actuator coupling Shoulder bolt 3/8 x 3/8 inch long Yoke Clevis pin Street 90° elbow, 1/8 NPT Street elbow 45°, 1/8 NPT Switch, oil pressure Clamp Washer 3/8 medium flat Gasket Clamp Washer 5/16 medium flat
Parts list continued on next page
ATB 60 – 01-97 through 01-01
1 - 55
Engine, Cummins after 3-12-98 item 51 52 53 54 55 56 57 58 59 60 61 62 63
1 - 56
part no 0190694 5550050 0081053 5560634 5560355 0111485 7630323 5569904 987119 970469 970029 970269 5560031
qty 2 3 1 4 4 1 1 2 8 4 1 2 2
description Muffler support bracket Clamp Air intake hose Capscrew metric M8-1.25 x 45mm long hex head Washer metric M8 lock Throttle rod Mounting block Capscrew metric M6-1.00 x 12mm long hex head Washer 3/8 medium lock Capscrew 3/8-16 x 1 inch long hex head grade 5 Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Capscrew 5/16-18 x 1-1/4 inch long hex head grade 5 Nut 5/16-18 self locking
ATB 60 – 01-97 through 01-01
Engine mounting, Ford LRG-425 item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53
1 - 58
part no 0181801 7630677 0180441 0180997 7630180 5560179 7630332 7630749 5550030 7630117 0071599 0180832 7630227 5010012 970029 987099 5550028 5010011 0181154 5090032 7630181 970239 987109 970889 986359 987139 5560639 5560149 5560036 970049 5560004 986019 0181499 0181500 970489 970519 986299 5560033 7630239 0180998 986269 5093013 970069 0181786 7630691 7630678 7630679 7630680 7630681 7630682 7630683 7630686 7630685
qty 1 1 2 1 4 8 1 1 4 4 8 1 1 1 4 2 4 1 1 2 1 4 4 4 4 4 4 4 4 8 9 7 1 1 8 4 12 12 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1
description Engine, Ford LRG-425 - (see page 1-61 for parts breakdown) Radiator Bracket, radiator support Angle, radiator mounting Radiator cushion Washer, snubbing Radiator hose, lower Radiator hose, upper Clamp Engine mount Engine mount washer Mount plate, overflow reservoir Overflow reservoir Radiator overflow hose 5/16 inch diameter x 60 inch long Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Washer 1/4 medium lock Clamp Fuel hose 5/16 inch diameter x 192 inch long Shield Fitting, straight barbed Drain cock - (included with item 2) Capscrew 5/16-18 x 3/4 inch long hex head grade 5 Washer 5/16 medium lock Capscrew 1/2-13 x 1 inch long hex head grade 5 Washer 1/2 medium flat Washer 1/2 medium lock Capscrew 5/8-11 x 4-1/2 inch long hex head grade 5 Capscrew special 5/8-11 self locking Nut 5/8-11 self locking Capscrew 1/4-20 x 1 inch long hex head grade 5 Nut 1/4-20 self locking Washer 1/4 medium flat Motor mount, front Motor mount, rear Capscrew 3/8-16 x 1-1/2 inch long hex head grade 5 Capscrew 3/8-16 x 2-1/4 inch long hex head grade 5 Washer 3/8 medium flat Nut 3/8-16 self locking Radiator cap - 13 psi Angle, radiator mounting Washer 5/16 medium flat Clamp Capscrew 1/4-20 x 1-1/4 inch long hex head grade 5 Bracket, fuel pump High pressure fuel clamp - (included with engine) Fuel line connector - (included with engine) Fuel line connector - (included with engine) Fuel line connector - (included with engine) Pressure regulator - (included with engine) Fuel pump - (included with engine) Fuel filter - (included with engine) High pressure hose - (included with engine) Pressure regulator clamp - (included with engine)
ATB 60 – 01-97 through 01-01
26
25
24 45
33
34
TO TANK
RETURN FROM REGULATOR 17
47 20
18
17
17 51 TO FUEL FILTER
43
42
32
31
17 46
FUEL TANK
18 53 TO ENGINE
20 5 6 37
52
38
38
37
44
50
35
35 53
49
37
38
46
36 19
39
2
6
9
1
8
8
9
9
4 44 40
31
48
15
7 4
3
3
41
23
22 10 12
31 21
30
9 32
31
30
14
13
32
30
11
27
28
29 AW0181802
29
28
27
DWG. 0181802
Engine mounting Ford LRG-425 Snorkel model ATB 60
Page 1 - 59
7
36
12
12 26 29
33
20
11 39
30
34
11
38
28
20 17 40
10
9
38 32
1
A 37
27
15
22
21
23
31 14
2
16 5 4
20
3
18 A
24
24
25
25
2
35
6
41
C 13 NC
NO
19 FROM FORD HARNESS
PUMP SUB ASSY NOT SHOWN IN TRUE ROTATION
OIL PRESSURE SWITCH
5
24
25 AW0181801
SECTION A-A
Engine, Ford LRG-425
Page 1 - 60
Snorkel model ATB 60
DWG. 0181801
15
Engine, Ford LRG-425 item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
part no 0181801 7620055 0181525 0111838 0111839 7630777 0071563 7630255 7630307 0181793 0181794 7630256 0181789 5550014 3044145 5560652 5560356 971999 5560625 5560357 7630779 5560355 5560136 5560168 986299 970479 987119 986269 9980012 0112084 0112085 5093006 0111869 5569823 5569824 7720201 0112086 0112087 5560034 5560610 5560609 3020095
qty 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 2 4 2 1 1 1 3 2 2 1 14 14 2 1 1 1 1 2 1 1 1 1 1 1 7 2 5 1
ATB 60 – 01-97 through 01-01
description Engine, Ford LRG-425 Engine, Ford LRG-425 gasoline Hydraulic pump - (see page 2-80 for parts breakdown) Motor mount, right hand Motor mount, left hand Engine pump mount Jumper wire Muffler, standard Muffler, spark arrestor Pipe Exhaust flange Exhaust gasket - (included with engine) Bracket, upper exhaust Clamp Terminal #8 stud insulated 22/18 wire Capscrew metric M10-1.5 x 70mm long hex head Washer metric M10 lock Capscrew metric M10-1.5 x 25mm long hex head Capscrew metric M10-1.5 x 20mm long hex head Capscrew metric M8-1.25 x 25mm long hex head Coupler kit Washer metric M8 lock Capscrew 1/2-13 self locking drilled head Washer 1/2 hard flat ASTM-F436 Washer 3/8 medium flat Capscrew 3/8-16 x 1-1/4 inch long hex head grade 5 Washer 3/8 medium lock Washer 5/16 medium flat .040 inch diameter stainless steel safety lockwire - (sold in one pound can) Hego sensor - (included with engine) Spacer, 3 inch Spacer, 4 inch Clamp Wire harness, alternator Capscrew metric M8-1.25 x 105mm long hex head Capscrew metric M8-1.25 x 130mm long hex head Reducer bushing Engine harness cover plate Connector bracket, 42 pin Nut #10-24 self locking Machine screw #10-24 x 1-1/4 inch long truss head Machine screw #10-24 x 1/2 inch long truss head Switch, oil pressure
1 - 61
Engine mounting, Hatz item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
1 - 62
part no 7620034 0181413 0181414 0181474 0181700 7630279 0071722 5010011 5033604 5054601 5550027 5560131 5560022 5560169 5560138 5560078 986359 987139 987159 5569903 5550028 5550010 5560154 0080483 5093008 970449 5560033 5550026 0181472 970239 987109 986269 984089 986299 0181426 5560694
qty 1 1 1 1 1 4 1 1 1 1 1 4 4 6 8 2 12 4 4 4 1 2 2 1 1 1 1 2 2 4 4 4 4 4 1 2
description Engine, Hatz diesel Motor mount, front Motor mount, rear Tail pipe Exhaust pipe Motor mount cushion 3/16 inch hydraulic hose Fuel hose 5/16 inch diameter x 96 inch long Male adapter Adapter 1/4 NPT x 3/8 hose Clamp Nut 5/8-11 self locking Adjustment bolt Washer 5/8 hard flat ASTM-F436 Capscrew 1/2-13 x 1 inch long hex head self locking Capscrew 1/2-13 x 1-1/2 inch long hex head grade 8 Washer 1/2 medium flat Washer 1/2 medium lock Washer 5/8 medium lock Capscrew metric M16-2.25 x 30mm long hex head Clamp Clamp Capscrew 1/2-13 x 1-3/4 inch long hex head grade 8 Jumper wire Clamp Capscrew 3/8-16 x 3/4 inch long hex head grade 5 Nut 3/8-16 self locking Clamp Bracket, exhaust support Capscrew 5/16-18 x 3/4 inch long hex head grade 5 Washer 5/16 medium lock Washer 5/16 medium flat Nut 5/16-18 hex Washer 3/8 medium flat Hydraulic pump and fittings - (see page 2-80 for parts breakdown) Capscrew metric M12-1.75 x 35mm long hex head
ATB 60 – 01-97 through 01-01
1
Coupling hub with engine
35
14 36 Nylon flange with engine
Coupling and pump assembly
AW0181423
Engine mounting, Hatz DWG. 0181423
Snorkel model ATB 60
Page 1 - 63
AW0180937
Cowling
Page 1 - 64
Snorkel model ATB 60
DWG. 0180937
Cowling item 1 2 3 4
5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
part no 0180736 0180737 0180747 0180748 0181679 0181476 0180749 0180750 0180773 0180774 0181477 0180735 0181471 0180824 0180825 0180826 0180746 5510003 0180823 0070539 0150896 5569012 0180761 970239 5560137 5560031 5560033 5560034 5037102 5074401 5570001 970469 970479 970259 5560683 5569902 5560609 986299 986269 987119 987109 0181078 5510003
qty
description
1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 2 2 2 12 4 1 15 14 28 28 1 1 1 16 12 39 8 2 28 58 41 10 27 2 1
Door, right hand Door, left hand Top rail, right hand Top rail, left hand - (Continental) Top rail, left hand - (Cummins and Ford) Top rail, left hand - (Hatz) Counterweight cover, right hand Counterweight cover, left hand Rear cowling, right hand Rear cowling, left hand Rear cowling, left hand - (Hatz only) Shroud Shroud - (Hatz only) Chassis cover, front Chassis cover, center Chassis cover, rear Lower controls door Replacement latch and knob Support tube Door latch Striker plate Rubber bumper Support bracket Capscrew 5/16-18 x 3/4 inch long hex head grade 5 Speed nut 5/16-18 with captive nut Nut 5/16-18 self locking Nut 3/8-16 self locking Nut #10-24 self locking Bulkhead connector Bulkhead locknut Grease fitting, 1/8 NPT straight Capscrew 3/8-16 x 1 inch long hex head grade 5 Capscrew 3/8-16 x 1-1/4 inch long hex head grade 5 Capscrew 5/16-18 x 1 inch long hex head grade 5 Capscrew 3/8-16 x 5/8 inch long hex head grade 5 Capscrew 3/8-16 x 5-1/4 inch long hex head grade 5 Machine screw #10-24 x 1/2 inch long truss head Washer 3/8 medium flat Washer 5/16 medium flat Washer 3/8 medium lock Washer 5/16 medium lock Access door Replacement latch and knob
ATB 60 – 01-97 through 01-01
1 - 65
Exhaust and air cleaner, Continental item 1 2 3 4 5 6
part no 0180980 7630004 5550039 5550014 0180979 5550050
qty 1 1 1 1 1 1
description Air inlet tube Air inlet hood Clamp Clamp Exhaust pipe Clamp
2 3
5
4
1 6
AW0180958
1 - 66
ATB 60 – 01-97 through 01-01
Exhaust and air cleaner, Cummins item 1 2 3 4 5 6
part no 0181663 7630004 0170611 5550039 5550050 986299
qty 1 1 1 1 1 1
description Tail pipe Air inlet hood Air inlet tube Clamp Clamp Washer 3/8 medium flat
2
1
3 5
46
AW0180959
ATB 60 – 01-97 through 01-01
1 - 67
Exhaust and air cleaner, Ford item
part no
qty
1
7630689 8140006 7630004 5560658 0071510-99 0080679-99 0082123-99 0111959 7630016 7630197 5550050 5550040 0082694-99 7630140 5010020 5090302 5560609 5560034 5560357 986299 5560033
1 1 1 3 2 1 1 1 1 2 2 4 1 1 1 1 4 4 2 8 4
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
1 - 68
description Air cleaner, Ford LRG-425 Replacement primary filter element Air inlet hood Pop rivet #AD36-ABS Spacer, air cleaner Air inlet tube Air cleaner elbow Tail pipe Elbow, 3 inch 90° rubber Elbow, 2 inch 90° rubber Clamp Clamp Tube elbow Filter condition indicator Emission control hose 5/8 inch diameter Tube clamp Machine screw #10-24 x 1/2 inch long truss head Nut #10-24 self locking Capscrew metric 8M-1.25 x 25mm long hex head) Washer 3/8 medium flat Nut 3/8-16 self locking
ATB 60 – 01-97 through 01-01
Exhaust and air cleaner, Ford
13
7
Exhaust installation
20 19 18
2
15 17 16 5
4
3
8 Section A-A To filter minder
17 16 15 A
10
9
1
12 9
A 6 11 14
CARB.
AW0082695
ATB 60 – 01-97 through 01-01
1 - 69
Air cleaner item
part no 7630003
1 2 3 4 5 6 7
8040106 8040107 8040112 8040114 8040111 8040115
qty 1 1 1 1 1 1 1 1
description Air cleaner Housing - (not sold separately) Primary filter element Secondary filter element Cleaner cap baffle Clamp Dust cap Vacuator valve
1
2
6
3
5 4
7
AW7630003
1 - 70
ATB 60 – 01-97 through 01-01
Tires and wheels item
part no
qty
description
1 2 3 4 5
0080365 0181013 0082185 0181014 7280010
1 1 1 1 40
Standard on 4x2, foam filled lugged tires Tire and wheel, foam filled right hand 15-19.5 14 ply steer Tire and wheel, foam filled right hand 15-19.5 12 ply drive Tire and wheel, foam filled left hand 15-19.5 14 ply steer Tire and wheel, foam filled left hand 15-19.5 12 ply drive Wheel nut
6 7 8 9
0082205 0181013 0181014 7280010
2 1 1 40
Optional on 4x2, foam filled non-lugged tires Tire and wheel, foam filled 15-19.5 14 ply highway tread Tire and wheel, foam filled right hand 15-19.5 12 ply drive Tire and wheel, foam filled right hand 15-19.5 12 ply drive Wheel nut
10 11 12
0181013 0181014 7280010
2 2 40
Standard on 4x4, foam filled lugged tires Tire and wheel, foam filled right hand 15-19.5 12 ply drive Tire and wheel, foam filled right hand 15-19.5 12 ply drive Wheel nut
13 14
0181311 7280010
3 40
Optional on 4x4, foam filled highway tread tires Tire and wheel, foam filled 15-19.5 14 ply highway tread Wheel nut
4 3 2 1
5
6
Standard 4x2 lugged tires
11 10
8 7
Optional 4x2 non-lugged tires
12
Standard 4x4 lugged tires
13
14
Optional highway tread tires
Do not mix tire sizes or brands on any one machine.
ATB 60 – 01-97 through 01-01
9
AWM00291
1 - 71
Placards and decals item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43
1 - 72
part no 7030004 0074311 0181041 0181685 560239 7030003 0073298 0070901 0073623 0323897 0074209 0323896 0072276 0073585 0111390 0071927 0071925 0071926 0073139 0070540 0070541 0100164 0150602 9980022 0070921 0073492 0073491 0323899 9980021 0072531 7050004 0071425 5560655 0150448 5569876 0151410 5560080 0081377 0181371 0181562 0181593 0074210
qty 2 8 2 2 4 1 2 1 1 1 1 3 4 2 2 1 1 1 1 3 3 1 2 1 2 1 1 2 2 1 1 1 1 12 1 2 2 6 2 1 1 1 1
description Decal, OmniQuip logo Decal, danger cylinder failure - (1 per cylinder) Decal, caution secure crossbars Decal, ATB 60 logo Decal, Snorkel brand logo Decal, lube recommendations Placard, danger foam filled tires Placard, caution serial number Record box Decal, danger you must not operate Placard, pre-start instructions Decal, danger electrical hazard Placard, lug nut torque Decal, made in USA Decal, 4 x 4 logo - (4 wheel drive machine) Decal, hydraulic oil Decal, gasoline fuel Decal, diesel fuel Crankcase oil tag - (used for shipping only) Decal, yellow arrow Decal, blue arrow Placard, emergency bleed down valve Decal, danger descending boom Plug 4 inch diameter Placard, 125 volts 15 amps Decal, rotate while greasing Decal, safe operation information Decal, danger electrical hazard Plug 3-1/2 inch diameter Decal, danger electrical hazard Record pouch Placard, platform identification Placard, platform capacity - (consult factory) Pop rivet #AD32-ABS Decal, attach fall restraint Pop rivet #AD34-ABS Decal, danger rotating engine parts Bumper Decal, LPS logo - (LP fuel only) Decal, FM approved Placard, ANSI standard Placard, Ford LPS Decal, danger electrical/tipping hazard
ATB 60 – 01-97 through 01-01
34
39
SEE DETAIL C
2
25
A
30 5
B
42
G
40
34 G
E 32
34
41 1 35 A
5 J E
8
J
34
H 29
24
4 18
B 33
17
34
16
H
D INSIDE FACE OF BOTH FOLLOWER ARMS
VIEW A-A
D
F
14
F 4
3
12 23
6
19
14
13
7
15
L.H. SIDE VIEW
ENGINE OIL DIPSTICK
38
SN XXXX
R.H. SIDE VIEW
VIEW H-H 20 22 44
23
20
VIEW J-J
9
11 10
1
34
37 21
20
VIEW E-E 4
25
22 37
27 43 12
28
28
SN XXXX
21 21
26
VIEW G-G
VIEW D-D 36
VIEW B-B
DETAIL C
VIEW F-F AW0180948
Placards and decals DWG. 0180948
Snorkel model ATB 60
Page 1 - 73
Gear hub, Auburn Gear item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
1 - 74
part no 0180961 0181890 8010027 8010030 8010029 0112217 0112218 0181891 0112227 8010028 8010021 8010105 0112226 0112219 0112220 8010145 8010075 8010149 8010143 8010080 8010168 0112221 0112222 0112223 0112224 0112225
qty 1 1 1 1 1 1 1 1 1 1 1 12 1 1 1 2 1 1 1 1 2 1 1 1 1 1
description Gear hub. Auburn Gear Spindle Oil seal Bearing cone Bearing cup Bearing cup Bearing cone Coupling Pipe plug Magnetic plug Pipe plug Flat washer Input shaft Cover Sun gear Retaining ring Thrust washer O-ring Plunger Disengage cover Capscrew hex head Carrier Carrier Gear ring Disengage spring Hub
ATB 60 – 01-97 through 01-01
Gear hub, Auburn Gear 8 - Torque 15-45 ft lbs
ER
WH EE L
PO W
10 - Torque 15-45 ft lbs
9 - Torque 15-45 ft lbs
8 7
10
6 10
5
11
9
12 - Torque 45-50 ft lbs
4 13
JM716610
JM716649
14 15 16
JM515610
JM515649
17
1 2 18
3
19 20 - Torque 10-20 ft lbs
7
21 12
24 25
ATB 60 – 01-97 through 01-01
22 23 AWV00323
1 - 75
Swing drive, Auburn Gear item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
20 21 22 23 24 25 26 27 28 29 30 31 32 33 34
1 - 76
part no 0070047 8010232 8010260 8010227 8010226 8010235 8010221 8010225 8010224 8010236 8010222 8010229 8010261 8010262 8010219 8010263 8010238 8010264 8010223 8010265 8010247 8010248 8010266 8010217 8010267 8010220 8010231 8010230 8010237 8010233 8010218 8010268 8010269 8010270 8010271 8010239 8010240
qty 1 1 1 1 1 12 12 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 4 1 8 8 1 1 1 1 1 1 2 4 2 1 1
description Swing drive, Auburn Gear Output shaft Oil seal Bearing cone Bearing cup Capscrew, socket head Washer, flat Bearing cone Bearing cup Thrust washer Washer, lock Nut, lock Sealing compound Pipe plug Cover Gasket Adapter, spline Shipping plug Bearing, flange sleeve Brake Seal repair kit - Q series Seal repair kit - P series Washer, flat Thrust washer Bolt, hex head Washer, flat Gear, sun Gear, ring Carrier Hub Hub flange Pipe plug Pipe plug Bolt, hex head Pipe plug Piston kit - (not shown) Friction disc kit - (not shown)
ATB 60 – 01-97 through 01-01
Swing drive, Auburn Gear
31 - torque 60-70 ft lb
32 - torque 15-45 ft lb
MUS T BE
T
FI LL
ED
PR
SH
P IP
ED
W ITH O U T
ROP ER LE V E P EL
LU
TH
BR
TO
IC
AN
OR
T
I
TO
S TA
R T UP
-
UN
I
30 - torque 4-8 ft lb
29 - torque 15-45 ft lb
16
17
13 - torque 35-45 ft lb
18
19
15 20
14 11
21
12
22 - torque 16-21 ft lb 23
10
8
25 77T
30T
24 16T
9
7
3920
26 570
563
6
3984
12 12
27
5 4 3
28
2
1 AWV00200
ATB 60 – 01-97 through 01-01
1 - 77
Swing drive, Fairfield item
part no
qty
description
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
0070047 8060060 8060200 8060121 8060201 8060090 8060202 8060091 8060203 8060092 8060093 8060123 8060204 8060065 8060205 8200017 8200018 8200019 8200020 8060206 8060207 8060208 8060209 8060122 8060210 8060094 8060095 8060096 8060097 8060216 8060141 8060212 8060213 8060214 8060215 8060098 8060124 8060211
1 1 1 1 1 3 2 6 1 96 3 3 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 3 4 12 2 3 1 1 1 1 2
Swing drive, Fairfield Seal repair kit - (seal kit includes items 5, 18, 20, 23, 32 and 33) Input shaft Coupling Brake hub Planet shaft Thrust washer Washer, tanged thrust Carrier Needle bearing Thrust spacer Planet gear Ring gear Output shaft Housing Tapered bearing cup Tapered bearing cone Tapered bearing cup Tapered bearing cone Lip seal Dowel pin Special o-ring Adapter coupling Thrust washer External retaining ring External retaining ring External retaining ring Internal retaining ring Roll pin Capscrew 1/2-13 x 2-3/4 inch long socket head Bolt 5/16-18 x 2-1/4 inch long 12 point flange Pipe plug Magnetic pipe plug Washer, tanged lock Washer, tanged lock Bearing nut Input brake Drive screw
A B C
8060112 8060113 8060114
1 1 1
Swing drive brake replacement parts kits: - (parts not shown) Lining kit Spring kit O-ring kit
1 - 78
ATB 60 – 01-97 through 01-01
Swing drive, Fairfield
35 31
25
26
21
28
22
30
31 2 5
24
1 36 3 5
8
7
9
20 10
11 20
19 6
29
27 4
34
23
32 15
33
14 13 16 17 18 12
AWV00201
ATB 60 – 01-97 through 01-01
1 - 79
Swing drive, Gear Products item
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
1 - 80
part no 0070047 0072059 8070001 Kit item 8070142 8070143 8070317 8070116 Kit item 8070316 Kit item 8070125 8070318 8070133 8070186 8070140 8070315 8070198 8070002 8070319 8070147 8070129 Kit item Kit item Kit item 8070005 8070006 8070007 Kit item Kit item 8070205 8070141 8070004 8070003 970589 987119 8070320 7790005
qty 1 1 1 2 2 2 1 1 1 5 3 3 3 1 1 3 1 1 1 2 1 1 1 1 1 7 7 7 1 1 1 1 12 1 6 6 1 1
description Swing drive, Gear Products Seal repair kit - (seal kit includes items 2, 7, 9, 21, 22, 23, 27 and 28) Output shaft Seal Bearing cone Bearing cup Base Bearing spacer Gasket Capscrew 7/16-14 x 1-1/4 inch long 12 point flange head O-ring Planetary shaft gear Set screw 5/16-28 x 5/8 inch long socket cup point Planetary gear Housing Thrust ring Planet carrier Washer Castle nut Snap ring Brake drive Cylinder plate Back-up ring O-ring Gasket, 1/64 inch thick Brake disc Friction disc Piston brake O-ring Back-up ring Cover Input gear Brake spring Back-up plate Capscrew 3/8-16 x 4-1/2 inch long hex head grade 5 Washer 3/8 medium lock Cotter pin 1/8 inch diameter x 1-1/2 inch long - (not shown) Motor gasket - (not shown)
ATB 60 – 01-97 through 01-01
Swing drive, Gear Products
33
18
31
30
29
28
34
27
23 26
25 24 22 21
23
20 19 18 32 14
17 16
13 15 12
3 4
11 10
7
9
8 6 3 5 4
2
1 AWV00202
ATB 60 – 01-97 through 01-01
1 - 81
Swing drive, Perfection item
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
1 - 82
part no 0070047 0074837 0074838 0074839 0074800 0074801 0074802 0074803 0074804 0074805 0074806 0074807 0074808 0074809 Kit item 0172054 0074836 0074811 0074812 0074813 0074814 Kit item 0074816 0172053 0071817 0074818 0074819 0074820 Kit item 0074822 0074823 0074824 0074825 0074826 0074827 Kit item Kit item 0074830 0074831 Kit item Kit item Kit item Kit item Kit item Kit item 0172050
qty 1 1 1 1 1 1 1 1 1 1 3 1 3 3 1 1 2 1 1 2 2 1 1 1 8 6 3 1 1 3 1 2 6 2 1 7 7 1 1 1 1 1 1 24 1 5
description Swing drive, Perfection Seal and shim repair kit #1 - (kit includes items 11, 18, 25 and 41) Brake repair kit - (kit includes items 32, 33 and 40) Seal and shim repair kit #2 - (kit includes items 11, 36, 37, 38 and 39) Housing Mounting flange Motor adapter Planetary carrier Input pinion Lock nut Spur gear Washer Washer idler Idler pin Hydraulic motor gasket - (not sold separately) Reducer bushing Brake gasket Hydraulic motor cover Lock washer Bearing cup Bearing cone O-ring - (not sold separately) Output shaft Pressure vent plug Bolt 3/8-16 x 1-1/4 Bolt 3/8-16 x 5-1/4 Dowel pin Eyebolt Oil seal - (not sold separately) Screw Bushing Nut, hex 1/2-13 Lock washer Bolt Housing brake Pressure disc (thin) - (not sold separately) Friction disc Pressure disc (thick) Piston O-ring - (not sold separately) O-ring plate - (not sold separately) O-ring - (not sold separately) O-ring plate - (not sold separately) Spring - (not sold separately) Oil seal - (not sold separately) Pipe plug
ATB 60 – 01-97 through 01-01
Swing drive, Perfection
24 41 30
5
11
14
22
3
29
13
40 38 39
31 35
36 37 42
20 34
33 32
10
13
1 7
6 15
9 26 8 4
18
2 23
17 21 16 25
19
ATB 60 – 01-97 through 01-01
AWV00372
1 - 83
Swing drive, Tulsa Winch item
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
1 - 84
part no 0070047 8200059 8200051 8200052 8200060 8200061 8200062 8200055 8200064 8200057 8200066 8200053 8200039 8200054 8200069 8200070 8200096 8200071 8200072 8200073 8200074 8200075 8200076 8200077 8200078 8200079 8200080 8200081 8200082
qty 1 1 1 1 2 2 1 8 7 12 1 2 1 2 1 2 1 1 8 1 1 1 1 1 1 2 2 1 1
description Swing drive, Tulsa Winch Seal repair kit Output pinion shaft Oil seal Bearing cone Bearing cup Housing Stator plate Friction disc Brake spring Motor adapter Oil seal Gasket O-ring Brake housing Pipe plug Gear set Brake piston Capscrew Input gear Retaining ring Brake driver Retaining ring Cap plug Protector Washer Capscrew Pipe bushing - (not shown) Breather - (not shown)
ATB 60 – 01-97 through 01-01
Swing drive, Tulsa Winch
14
25 24 23 11
17
19 9 8 21 22
12 16 10 20
7 6
13 12
18 3
15 4 14
5
4
3 2
1 AWV00203
ATB 60 – 01-97 through 01-01
1 - 85
Section 2. - Hydraulics
ATB 60 – 01-97 through 01-01
2-1
Chassis hydraulics, 2 wheel drive item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
2-2
part no 0181084 0180817 0180816 0181083 5034404 5074404 5036706 5064003 5063906 5036705 5037005 5034403 5074403 970449 986299 987119 970049 986019 5560004 5093014 5063701
qty 1 1 1 2 1 1 1 2 2 2 2 2 2 7 7 7 4 4 4 4 2
description Motion control valve, 2 wheel drive - (see page 2-18 for parts breakdown) Steer switch valve, left hand - (see page 2-89 for parts breakdown) Steer switch valve, right hand - (see page 2-90 for parts breakdown) Accumulator, chassis - (see page 2-33 for parts breakdown) Bulkhead union Bulkhead locknut Swivel nut run tee Tube end reducer Fitting nut Swivel nut run tee Swivel nut 90° elbow Bulkhead union Bulkhead locknut Capscrew 3/8-16 x 3/4 inch long hex head grade 5 Washer 3/8 medium flat Washer 3/8 medium lock Capscrew 1/4-20 x 1 inch long hex head grade 5 Washer 1/4 medium flat Nut 1/4-20 self locking Clamp Cap
ATB 60 – 01-97 through 01-01
9
8
12 13
10 11
10
6
5
7
8
9
4
14 15 16 1 3
20
21
20 21
2
4 14 15 16
12 13
10 11 16 15 14 13 10 12 2
11 AW0181008-1
19 17
18
DWG. 0181008-1
Chassis hydraulics 2 wheel drive Snorkel model ATB 60
Page 2 - 3
BR
R
F
RH
DS
101
109 103 110
102
115
C1 P T
112
107
106 105
M1
116
3
M2 V2
5
1
V1 4
G2 BR G1
108
6
113 2 104
103
102
C1 T P
114
105
116 107
108
109 112
111
FRONT
REAR
F
R
LH
101
D S
BR
Page 2 - 4
Chassis hydraulic hoses 2 wheel drive Snorkel model ATB 60
DWG. 0181008-2
AW0181008-2
Chassis hydraulic hoses, 2 wheel drive item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
part no 0181163 0070774 0090299 0070910 0020279 0151213 0180781 0180778 0180777 0070789 0070764 0070772 0020280 0070779 0070777 0070792
qty 2 2 2 1 2 1 2 2 2 1 1 2 1 1 1 2
ATB 60 – 01-97 through 01-01
description 1/4 inch hydraulic hose 1/4 inch hydraulic hose 1/4 inch hydraulic hose 1/4 inch hydraulic hose 3/8 inch hydraulic hose 1/2 inch hydraulic hose 1/4 inch hydraulic hose 5/8 inch hydraulic hose 5/8 inch hydraulic hose 3/8 inch hydraulic hose 3/8 inch hydraulic hose 1/4 inch hydraulic hose 1/4 inch hydraulic hose 1/4 inch hydraulic hose 1/4 inch hydraulic hose 1/2 inch hydraulic hose
2-5
Chassis hydraulics, 4 wheel drive item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
2-6
part no 0180807 0180855 0180856 0180817 0180816 5034404 5074404 5036706 5064003 5063906 5090034 5036705 5037005 5035405 5074403 970449 986299 987119 970619 970049 986019 5560004 0181083 5093012
qty 1 1 1 1 1 1 1 1 2 2 1 2 2 2 2 5 13 13 4 4 4 4 2 6
description Motion control valve, 4 wheel drive - (see page 2-18 for parts breakdown) Front transmission valve - (see page 2-73 for parts breakdown) Rear transmission valve - (see page 2-85 for parts breakdown) Steer switch valve, left hand - (see page 2-89 for parts breakdown) Steer switch valve, right hand - (see page 2-90 for parts breakdown) Bulkhead union Bulkhead locknut Swivel nut run tee Tube end reducer Fitting nut Hose guard x 102 inch long Swivel nut run tee Swivel nut 90° elbow Bulkhead run tee Bulkhead locknut Capscrew 3/8-16 x 3/4 inch long hex head grade 5 Washer 3/8 medium flat Washer 3/8 medium lock Capscrew 3/8-16 x 4-3/4 inch long hex head grade 5 Capscrew 1/4-20 x 1 inch long hex head grade 5 Washer 1/4 medium flat Nut 1/4-20 self locking Accumulator, chassis - (see page 2-33 for parts breakdown) Clamp
ATB 60 – 01-97 through 01-01
24 11 9 26
18
10
17 8
6 14
15
7
13 24 17
18
19
23
16
17
18
1
12
5 10
9
3 2 4
18
13
17
16
23
24 16
14
17
18
15
11 14
15 17
18
26 5
24 13
AW0180852-1
22 20 21
DWG. 0180852-1
Chassis hydraulics 4 wheel drive Snorkel model ATB 60
Page 2 - 7
F
S R
BR
D
S D R
F
18 1
3 2
2
15
17
RH
4
5
C1 T P
19
16
7
10
2
9
6
FMF
V2 3 RMR
C
13
PV2
5
1
RMF X
M1 M2
12
4 1
PV1
G2 BR
7
FMR
V1
G1
FMR C RMR X
6 6
RMF
4
1
6
20 21
FMF
2
8
12 7
9
14
C1 T P
5
19 11 11 2 LH
17 18 2 3 1
R F D
D S
F BR R
S
FRONT
Page 2 - 8
Chassis hydraulic hoses 4 wheel drive Snorkel model ATB 60
REAR
AW0180852-2
Chassis hydraulic hoses, 4 wheel drive item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
part no 0180784 0181163 0080360 0070764 0070774 0090299 0070792 0070910 0020279 0151213 0180779 0180781 0180778 0180777 0070789 0070777 0180776 0180780 0070772 0020280 0070779
qty 4 4 2 2 2 3 2 1 2 1 2 2 1 1 1 1 2 2 2 1 1
ATB 60 – 01-97 through 01-01
description 1/2 inch hydraulic hose 1/4 inch hydraulic hose 1/4 inch hydraulic hose 3/8 inch hydraulic hose 1/4 inch hydraulic hose 1/4 inch hydraulic hose 1/2 inch hydraulic hose 1/4 inch hydraulic hose 3/8 inch hydraulic hose 1/2 inch hydraulic hose 5/8 inch hydraulic hose 1/4 inch hydraulic hose 5/8 inch hydraulic hose 5/8 inch hydraulic hose 3/8 inch hydraulic hose 1/4 inch hydraulic hose 1/2 inch hydraulic hose 1/4 inch hydraulic hose 1/4 inch hydraulic hose 1/4 inch hydraulic hose 1/4 inch hydraulic hose
2-9
Turntable hydraulics, 2 wheel drive item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
2 - 10
part no 0180863 0181538 0180864 0181539 0180865 0181671 0181672 0181541 0180890 0082055 0180869 5093014 970239 987109 986269 970499 987119 986299 970449 5036903 987099 986019 984109 5569886 5560641 970529 5058824 0072940 5093013 970479 986299 987119 5034501 5074401 5070005 5560082 0181531 5560033 970489 5560683 0180836 0090403
qty 1 1 1 1 1 1 1 1 1 1 1 2 4 6 4 3 13 17 6 1 4 4 3 4 2 2 2 1 1 2 2 2 1 1 1 1 1 1 1 2 1 1
description Control valve and fittings, Vickers - (see page 2-20 for parts breakdown) Control valve and fittings, Weco - (see page 2-23 for parts breakdown Check valve - (see page 2-36 for parts breakdown) Dual relief/anti-cavitation valve - (Ford only, see page 2-68 for parts breakdown) Dual relief/anti-cavitation valve - (all other machines, see page 2-68 for parts breakdown) Hydraulic oil filter - (Ford only, see page 2-78 for parts breakdown) Hydraulic oil filter - (all other machines, see page 2-78 for parts breakdown) Sense line dump valve - (see page 2-86 for parts breakdown) Speed shift valve, 2 wheel drive - (see page 2-87 for parts breakdown) Accumulator, turntable - (see page 2-34 for parts breakdown) Control valve and fittings, drive/lift/swing - (see page 2-28 for parts breakdown) Clamp Capscrew 5/16-18 x 3/4 inch long hex head grade 5 Washer 5/16 medium lock Washer 5/16 medium flat Capscrew 3/8-16 x 1-3/4 inch long hex head grade 5 Washer 3/8 medium lock Washer 3/8 medium flat Capscrew 3/8-16 x 3/4 inch long hex head grade 5 Swivel nut 45° elbow Washer 1/4 medium lock Washer 1/4 medium flat Nut 3/8-16 hex Capscrew 1/4-20 x 1-3/4 inch long hex head grade 5 Capscrew 5/16-18 x 3-1/2 inch long hex head grade 5 Capscrew 3/8-16 x 2-1/2 inch long hex head grade 5 Clamp, suction hose Emergency power unit - (see page 2-69 for parts breakdown) Clamp Capscrew 3/8-16 x 1-1/4 inch long hex head grade 5 Washer 3/8 medium flat Washer 3/8 medium lock Bulkhead straight thread 90° elbow Bulkhead locknut Diagnostic nipple Trim lock, 1/4 inch x 6 inch long Valve mounting plate Nut 3/8-16 self locking Capscrew 3/8-16 x 1-1/2 inch long hex head grade 5 Capscrew 3/8-16 x 5/8 inch long hex head grade 5 Mounting bracket Spacer
ATB 60 – 01-97 through 01-01
38 11
34
10
33
7
31
15
14
37 4
30
36 9 32
22
11
12
8 13
14
35
B
7
15
15
14
15
20
3
23
B
2
VIEW A-A
VIEW OF COUNTERWEIGHT AT WIRING BOX
1
ON PUMP
5
24
27
28
29
18
4
30
38 21
19
36
25
26
16
15
14
12
101
11
15
35
10 31
ON HYD OIL TANK
24
A 21
18
19
6
A
39
32 14
15
16
VIEW B-B
AW0181512-1
DWG. 0181512-1
Turntable hydraulics 2 wheel drive Snorkel model ATB 60
Page 2 - 11
IN
101
PUMP OUT D S 104
CENTERPOST 105
1
SWING DRIVE
A B
4 7
121
2
3 5
6
107 ACCUMULATOR
ANTI-CAV VALVE 112
T
2
EMER POWER UNIT
1
1
CHECK VALVE 108
114
108 112
112
109
108
T1
B4 A4
RISER BOOM
B2 A2
STEER
PACKAGE VALVE
EP
P SP DV VP
LIFT CYL
1 4
106
2 C
T1
113
A
P1
B
102
115
S VS
SENSE LINE DUMP VALVE
103
121
108
116 A
HYDRAULIC OIL TANK
B
111
122
C
110 SPEED SHIFT VALVE
108
117
TEST PORT
109 118
118 119
120
1 5 8 6 9
105
Page 2 - 12
Turntable hydraulic hoses 2 wheel drive Snorkel model ATB 60
DWG. 0181512-2
C2
C2
C2
2
P
LIFT
SWING
108 DRIVE
RETURN MANIFOLD
RETURN OIL FILTER
7
T
C1
C1
C1
LS
DRIVE/LIFT/ SWING VALVE
AW0181512-2
Turntable hydraulic hoses, 2 wheel drive item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
part no 0080843 0180945 0070792 0080522 0180806 0080522 0020276 0151213 0020279 0020283 0180946 0100278 0070926 0050401 0020270 0060305 0070772 0020281 0180781 0180805 0180943 0180944 0020280
qty 1 1 1 1 1 2 1 1 6 2 1 1 1 3 1 1 2 1 1 2 1 1 2
ATB 60 – 01-97 through 01-01
description 1-1/2 inch suction hose 1/4 inch hydraulic hose 1/2 inch hydraulic hose - (Continental, Cummins, Hatz) 1/2 inch hydraulic hose - (Ford only) 1 inch hydraulic hose 1/2 inch hydraulic hose 3/8 inch hydraulic hose 1/2 inch hydraulic hose 3/8 inch hydraulic hose 1/4 inch hydraulic hose 1/4 inch hydraulic hose - (Continental, Cummins, Hatz) 1/4 inch hydraulic hose - (Ford only) 1/2 inch hydraulic hose 3/8 inch hydraulic hose 3/8 inch hydraulic hose 3/8 inch hydraulic hose 1/4 inch hydraulic hose 1/4 inch hydraulic hose 1/4 inch hydraulic hose 1 inch hydraulic hose 1-1/4 inch hydraulic hose 1/4 inch hydraulic hose 1/4 inch hydraulic hose
2 - 13
Turntable hydraulics, 4 wheel drive item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38
2 - 14
part no 0180863 0181538 0180864 0181539 0180865 0181671 0181672 0181541 0180866 0082055 0180869 5093014 970239 987109 986269 970499 987119 986299 970449 970319 987099 986019 984109 5569886 5560641 970529 5058824 0072940 5093013 970719 986179 987129 5034501 5074401 5070005 5560082 0181531 5560033 970479 5036903 0180836
qty 1 1 1 1 1 1 1 1 1 1 1 2 4 8 6 3 13 17 8 2 2 2 3 2 2 2 2 1 1 2 2 2 2 2 2 1 1 1 1 1 1
description Control valve and fittings, Vickers - (see page 2-20 for parts breakdown) Control valve and fittings, Weco - (see page 2-23 for parts breakdown) Check valve - (see page 2-36 for parts breakdown) Dual relief/anti-cavitation valve - (Ford only, see page 2-68 for parts breakdown) Dual relief/anti-cavitation valve - (all other machines, see page 2-68 for parts breakdown) Hydraulic oil filter - (Ford only, see page 2-78 for parts breakdown) Hydraulic oil filter - (all other machines, see page 2-78 for parts breakdown) Sense line dump valve - (see page 2-86 for parts breakdown) Speed shift valve, 4 wheel drive - (see page 2-88 for parts breakdown) Accumulator, turntable - (see page 2-34 for parts breakdown) Control valve and fittings, drive/lift/swing - (see page 2-28 for parts breakdown) Clamp Capscrew 5/16-18 x 3/4 inch long hex head grade 5 Washer 5/16 medium lock Washer 5/16 medium flat Capscrew 3/8-16 x 1-3/4 inch long hex head grade 5 Washer 3/8 medium lock Washer 3/8 medium flat Capscrew 3/8-16 x 3/4 inch long hex head grade 5 Capscrew 5/16-18 x 2-1/2 inch long hex head grade 5 Washer 1/4 medium lock Washer 1/4 medium flat Nut 3/8-16 hex Capscrew 1/4-20 x 1-3/4 inch long hex head grade 5 Capscrew 5/16-18 x 3-1/2 inch long hex head grade 5 Capscrew 3/8-16 x 2-1/2 inch long hex head grade 5 Clamp, suction hose Emergency power unit - (see page 2-69 for parts breakdown) Clamp Capscrew 7/16-14 x 1-1/4 inch long hex head grade 5 Washer 7/16 medium flat Washer 7/16 medium lock Bulkhead straight thread 90° elbow Bulkhead locknut Diagnostic nipple Trim lock, 1/4 inch x 60 inch long Valve mounting plate Nut 3/8-16 self locking Capscrew 3/8-16 x 1-1/4 inch long hex head grade 5 Swivel nut 45° elbow - (Ford only) Mounting bracket
ATB 60 – 01-97 through 01-01
11
4
10
34
31
7 15
30
14
16
38 36
9
22
11
B
12
15
VIEW OF COUNTERWEIGHT AT WIRING BOX
14
13 3
23
35
8
37
32
15
14
15
20
B
2
VIEW A-A 1
5 ON PUMP 29
28
27
24 21
18
19 38
26
34
30
25 36 16
101
14
12 ON HYD OIL TANK
24
A 12
11
17
15
35
15
11
10
A
31
6
32
14
15
16
VIEW B-B AW0181511-1
DWG. 0181511-1
Turntable hydraulics 4 wheel drive Snorkel model ATB 60
Page 2 - 15
IN
101
PUMP
OUT S
D
104
CENTERPOST
A
105 1
SWING DRIVE
B
4 7 2
3 6
5
107
121
ACCUMULATOR
ANTI-CAV VALVE 2
EMER POWER UNIT
T
112 1
1
CHECK VALVE 108
114
108 112
112
109
108
A4 B4
PACKAGE VALVE
RISER BOOM
T EP P CHECK VALVE SP DV VP B2 A2
LIFT CYL
STEER
1 4 2
106 C
T1
113
A
P1
B
102
S
SENSE LINE DUMP VALVE
115
VS
103
121
108
116 A
HYDRAULIC OIL TANK
B2 B1
108
111
122
C
116
110 SPEED SHIFT VALVE
117
TEST PORT
109 118
118 120
119 1 5 8 6 7
LS
Page 2 - 16
Turntable hydraulic hoses 4 wheel drive Snorkel model ATB 60
DWG. 0181511-2
C2
C2
P T
RETURN OIL FILTER
C1
SWING
RETURN MANIFOLD
C1
LIFT
C1 2
DRIVE
9
105
C2
108 DRIVE/LIFT/ SWING VALVE
AW0181511-2
Turntable hydraulic hoses, 4 wheel drive item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
part no 0080843 0180945 0070792 0080522 0180806 0080522 0020276 0151213 0020279 0020283 0180946 0100278 0070926 0050401 0020270 0060305 0070772 0020281 0180781 0180805 0180943 0180944 0020280
qty 1 1 1 1 1 2 1 1 6 2 1 1 1 3 1 1 1 1 1 2 1 1 3
ATB 60 – 01-97 through 01-01
description 1-1/2 inch suction hose 1/4 inch hydraulic hose 1/2 inch hydraulic hose - (Continental, Cummins, Hatz) 1/2 inch hydraulic hose - (Ford only) 1 inch hydraulic hose 1/2 inch hydraulic hose 3/8 inch hydraulic hose 1/2 inch hydraulic hose 3/8 inch hydraulic hose 1/4 inch hydraulic hose 1/4 inch hydraulic hose - (Continental, Cummins, Hatz) 1/4 inch hydraulic hose 1/2 inch hydraulic hose 3/8 inch hydraulic hose 3/8 inch hydraulic hose 3/8 inch hydraulic hose 1/4 inch hydraulic hose 1/4 inch hydraulic hose 1/4 inch hydraulic hose 1 inch hydraulic hose 1-1/4 inch hydraulic hose 1/4 inch hydraulic hose 1/4 inch hydraulic hose
2 - 17
Motion control valve item
1 2 3
4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
2 - 18
part no
qty
0181084 0180807 0151728 6030036 6010657 6010639 6010570
1 1 1 1 1 1 1
0180809 6010634 0181077 0181161 5065703 5036703 5036803 5065718 5025002 5036910 5035315 5075210 5035707 5075206 0181092 5035307 5035307 984149 5569907 987119 986299 984109 5569908 987139 986359 5037007 5036807 5064005
1 1 1 1 2 1 1 4 2 2 2 2 2 2 1 2 4 2 2 2 2 2 2 2 2 4 2 2
description Motion control valve, 2 wheel drive Motion control valve, 4 wheel drive Mounting plate Flow divider, gear type Replacement relief valve cartridge Flow divider, 2 wheel drive - (see page 2-70 for parts breakdown) Flow divider, 4 wheel drive (see page 2-71 for Fluid Tech flow divider) (see page 2-72 for Weco flow divider) Mounting bar Motion control valve, drive - (see page 2-81 for parts breakdown) Orifice, .062 inch diameter 1/4 inch hydraulic hose Straight thread adapter Swivel nut run tee Swivel nut branch tee Straight thread adapter Straight thread 37° female swivel adapter Swivel nut 45° elbow Straight thread 90° elbow Hex head plug Straight thread 45° elbow - (2 wheel drive only) Hex head plug - (2 wheel drive only) Spacer Straight thread 90° elbow Straight thread 90° elbow - (4 wheel drive only) Nut 1/2-13 hex Carriage bolt 3/8-16 x 4-1/2 inch long Washer 3/8 medium lock Washer 3/8 medium flat Nut 3/8-16 hex Carriage bolt 1/2-13 x 1-1/4 inch long Washer 1/2 medium lock Washer 1/2 medium flat Swivel nut 90° elbow - (4 wheel drive only) Swivel nut branch tee - (4 wheel drive only) Tube end reducer - (4 wheel drive only)
ATB 60 – 01-97 through 01-01
Motion control valve
28 27 26 25
2
19
16
17 3
24 23 22 21
11 13
19
12
14
16
5 11 9
29
10 6
4 1
8
13
11
11
12 15
8 7 8 31 31
30 30
32
18
Ford only
ATB 60 – 01-97 through 01-01
AW0181084
2 - 19
Control valve and fittings, Vickers item 1 2 3
4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
2 - 20
part no 0180863 6010577 0181449 6010591 0180802 6010392 3040496 5065805 5065806 5065703 5065807 5075205 5037003 5037007 5036803 0082010 987109 5064001 5063905 970239 986269 5037006 5064005
qty 1 1 2 1 1 1 1 8 2 2 2 2 1 1 1 1 4 2 2 4 4 1 1
description Control valve and fittings, Vickers Control valve, Vickers - (see page 2-24 for parts breakdown) Valve mount angle Solenoid valve and coil Seal repair kit Replacement cartridge Replacement coil, 12 volt DC Long straight thread adapter Long straight thread adapter Straight thread adapter Long straight thread adapter Hex head plug Swivel nut 90° elbow Swivel nut 90° elbow Swivel nut branch tee Decal set, non-proportional control valve Washer 5/16 medium lock Tube end reducer Fitting nut Capscrew 5/16-18 x 3/4 inch long hex head grade 5 Washer 5/16 medium flat Swivel nut 90° elbow Tube end reducer
ATB 60 – 01-97 through 01-01
3 12 P1
16B
T1
7 19 7 10 12
18
2
8 13 UP
PLAT LEVEL
VS
STEER
MAIN BOOM
SENSE
22A UP
22C UP
RISER BOOM
19 LFT
15 RET
JIB BOOM
11
6
12
T2 P2
6
9
EXT 14
RGT 20
DN 21C
DN 21A
DN 12
2
8
1
4 14
15
A1 A4 A2
A3 B2
B1
B3
A5 B4 B5
4
160C
4 16
5
13
17
12 4 5
14
15
4 AW0181538-2
DWG. 0181538-2
Control valve and fittings Vickers Snorkel model ATB 60
Page 2 - 21
9 18
P1 T1
10 12
12
7
16 160C
2
19 LFT
15 RET
22A UP
13
17
13 UP
22C UP
PLAT LEVEL
JIB BOOM
STEER
MAIN BOOM
19
6
RISER BOOM
8
2 T2 P2
VS
S
12 13
17
8
20 EXT 14
RT 20
DN 21C
DN 12
DN 21A
6
11 5
1 A1
4
B1
16B
A4
A3
A2
12
B2
B3
A5 B5
B4
14
15
3 4 5 14 4
15
4 AW0181538-1
Page 2 - 22
Control valve and fittings Weco Snorkel model ATB 60
DWG. 0181538-1
Control valve and fittings, Weco item 1 2 3
4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
part no 0181538 6010577 0181449 6010591 0180802 6010392 3040496 5065805 5065806 5065703 5065807 5075205 5065710 5037007 5036803 0082010 987109 5064001 5063905 970239 986269 5037006 5037003 5569906
qty 1 1 2 1 1 1 1 8 2 2 1 2 1 1 1 1 4 2 2 2 4 1 1 2
ATB 60 – 01-97 through 01-01
description Control valve and fittings, Weco Control valve, Weco - (see page 2-26 for parts breakdown) Valve mount angle Solenoid valve and coil Seal repair kit Replacement cartridge Replacement coil, 12 volt DC Long straight thread adapter Long straight thread adapter Straight thread adapter Long straight thread adapter - (before 2-23-98) Hex head plug Straight thread adapter - (before 2-23-98) Swivel nut 90° elbow Swivel nut branch tee Decal set, non-proportional control valve Washer 5/16 medium lock Tube end reducer Fitting nut Capscrew 5/16-18 x 3/4 inch long hex head grade 5 Washer 5/16 medium flat Swivel nut 90° elbow Swivel nut 90° elbow Capscrew 5/16-18 x 5-1/4 inch long hex head grade 5
2 - 23
Control valve, Vickers item 1 2
3
4
5 6 7 8 9
10 11 12 13 14 15
2 - 24
part no 6010577 6010694 6010697 6091144 6091145 6010697 6091144 6091145 6010697 6091144 6091145 6010697 3040551 6010696 3040551 6010700 6010553 6010699 6010698 6018019 6010707 8220094 6010703 565666 6010702 565666 6010701 6010551 6010704 6018019 6010705 565666 6010706 565666
qty 1 1 1 1 2 1 1 2 1 1 2 1 2 1 2 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1
description Control valve, Vickers Manifold body Extend control valve Seal repair kit Replacement solenoid, 12 volt DC Steer control valve Seal repair kit Replacement solenoid, 12 volt DC Jib boom control valve Seal repair kit Replacement solenoid, 12 volt DC Riser boom control valve Replacement solenoid, 12 volt DC Level control valve Replacement solenoid, 12 volt DC Pressure relief cartridge valve Seal repair kit Check valve cartridge Cartridge valve, 3-way inlet Seal repair kit Replacement cartridge Replacement solenoid, 12 volt DC Flow regulator cartridge valve Seal repair kit Flow control cartridge valve Seal repair kit Cartridge, 3-way pilot operated atmosphere vented Seal repair kit Shuttle valve cartridge Seal repair kit Check valve cartridge Seal repair kit Relief valve cartridge Seal repair kit
ATB 60 – 01-97 through 01-01
Control valve, Vickers 15
14
15
15
7
C2-8-2
T1
P1
15
15
8 7
13
STEER
EXTEND
9
2
RISER BOOM
JIB BOOM
4
3
5
LEVEL
7
6
12
7
11
1
A1 10
B1
A5 A2
A3
B2 9
ATB 60 – 01-97 through 01-01
A4
B3
B4
B5 8
AW6010577
2 - 25
Control valve, Weco item 1 2 3
4
5
6 7 8 9 10 11 12 13 14 15 16
17 18 19 20
2 - 26
part no 6010577 6010580 6010581 6010621 6010582 6010322 6010328 0150562 6010409 6010582 6010322 6010584 6010452 6010426 0150563 6010620 0150562 7110012 6010448 3040430 6010447 3040430 6010590 3040430 6010322 0150563 6010328 0180801 6010620 0150562 6010426 0150563 6010593 6010419 0180801 6010585 0180801 6010460 6010445 3040457 6010586 0150563 6010592 6010551 6010587 0150563 6010591 0180802 6010392 3040496
qty 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 2 1 4 3 1 1 1 1 1 3 1 1 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
description Control valve, Weco Manifold body Inlet body Sandwich relief valve Replacement valve body Replacement cartridge relief valve Replacement cartridge relief valve Seal repair kit Sandwich relief valve Replacement valve body Replacement cartridge relief valve Sandwich level protection valve Replacement valve body Replacement check valve Seal repair kit Replacement relief valve Seal repair kit Replacement o-ring Directional control valve Replacement solenoid coil Directional control valve Replacement solenoid coil Directional control valve Replacement solenoid coil Pressure relief cartridge - (factory preset, do not reset) Seal repair kit Pressure relief cartridge - (factory preset, do not reset) Seal repair kit Pressure relief cartridge - (factory preset, do not reset) Seal repair kit Check valve Seal repair kit Orifice, .032 inch diameter Flow control cartridge valve Seal repair kit Flow control cartridge valve Seal repair kit Solenoid valve Valve cartridge Solenoid coil, 12 volt DC Check valve Seal repair kit Cartridge valve Seal repair kit Shuttle valve Seal repair kit Solenoid valve and coil Seal repair kit Replacement cartridge Replacement coil, 12 volt DC
ATB 60 – 01-97 through 01-01
Control valve, Weco 9
17
9
11 12
10 16
14 15 18
6
8
6
6
13
7
12
19 5
11
2
ATB 60 – 01-97 through 01-01
20
10
10 4
3
1
AW0180788
2 - 27
Control valve and fittings, drive/lift/swing item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
2 - 28
part no 0180869 6010576 0110156 5025002 5035710 5065718 5065719 5065711 5065703 5036906 5037010 5037003 5064003 5063906 5075205 5065709 5037005 5035322 5037006 5036705 5065707 5035318 5064001 5063905 5035324
qty 1 1 1 1 1 1 2 4 1 4 2 1 4 4 2 1 1 1 1 1 2 1 1 1 1
description Control valve and fittings, drive/lift/swing Control valve, drive/lift/swing - (see page 2-30 for parts breakdown) Pressure manifold Straight thread 37° female swivel adapter Straight thread 45° elbow Straight thread adapter Straight thread adapter Straight thread adapter Straight thread adapter Swivel nut 45° elbow Swivel nut 90° elbow Swivel nut 90° elbow Tube end reducer Fitting nut Hex head plug Straight thread adapter Swivel nut 90° elbow Straight thread 90° elbow Swivel nut 90° elbow Swivel nut run tee Straight thread adapter Straight thread 90° elbow Tube end reducer Fitting nut Straight thread 90° elbow
ATB 60 – 01-97 through 01-01
Control valve and fittings, drive/lift/swing
ALL OTHER ENGINES
7 12
9
12 12
13
6
7
9
10
8 C2
C2
C2
11
1
16
BOTTOM PORT
3
4
19
22
22
2 5
20
P
7
C1
7
C1
C1
15
8
6 20
9
24
21
BOTTOM PORT 23
LS
23
18
9
1
5
17
4 3
14
2 13
12
7
9
12
6
13
10 14
FORD ENGINES
13
7
12
9 12
13
6
7
9
10
8
BOTTOM PORT
3 C2
C2
C2
11
4
LS
14
BOTTOM PORT
1
2 P
4
14
3 5 C1
18
15
1
C1
C1
8
5
21
6 9
7
6 13
12
7
10
23
22
9 2
9 12
17
7
19
13 16
20
20 24
AW0180869
ATB 60 – 01-97 through 01-01
2 - 29
Control valve, drive/lift/swing item
1 2 3 4 5 6 7
2 - 30
part no 6010576 0181171 0181253 6010648 0190920 6010649 6010650 6010651 6010652 6010654 6010653
qty
description
1 4 3 1 1 1 1 1 1 1 6
Control valve, drive/lift/swing Valve section seal repair kit Control section o-ring seal kit Inlet section Seal kit for inlet section to drive section Drive control valve section Lift control valve section Swing control valve section Inlet pilot filter End section Solenoid cartridge, 12 volt DC - (black = 33 Hz Frequency) (includes solenoid, cartridge, o-ring and orifice disc - must be installed as a complete unit)
ATB 60 – 01-97 through 01-01
Control valve, drive/lift/swing
6
END
C2
C1 SWING
4 C1
C2 LIFT 3
C1
C2 DRIVE 2 INLET 1 7
5
7 O-ring Orifice disc
P
T LS AWM00290
ATB 60 – 01-97 through 01-01
2 - 31
AC generator valve item
part no
qty
0152831 6010489 6010508 6010509 3040457 6018901 6010510 5065803 5037003 5035306 5035320
1 2
3 4 5 6 7 8
1 1 1 1 1 1 1 2 2 1 1
description AC generator valve AC generator valve - (includes items 2, 3 and 4 — valve is not preset) Cartridge valve with coil Replacement cartridge valve Replacement coil, 12 volt DC Flow control valve cartridge Shuttle valve cartridge Long straight thread adapter Swivel nut 90° elbow Straight thread 90° elbow Straight thread 90° elbow
1 5
6
S 8
VS
P
M
6 5
7 4
3
2 AW0152831
2 - 32
ATB 60 – 01-97 through 01-01
Accumulator, chassis item 1 2 3 4
part no 0181083 6070005 5076003 6010635 5065709
qty 1 1 1 1 1
description Accumulator - (shipped charged) Accumulator - (shipped uncharged, charge to 300 psi with dry nitrogen before use) Reducer-expander Check valve, orificed Straight thread adapter
1 2 3 4
AW0181083
ATB 60 – 01-97 through 01-01
2 - 33
Accumulator, turntable item 1 2 3 4
part no 0082055 6070005 5065711 5064002 6063906
qty 1 1 1 1 1
description Accumulator - (shipped charged) Accumulator - (shipped uncharged, charge to 300 psi with dry nitrogen before use) Straight thread adapter Tube end reducer Fitting nut
4
3 2 1 AW0082055
2 - 34
ATB 60 – 01-97 through 01-01
Centerpost and fittings item
part no
qty
description
2 3 4 5 6 7 8 9
0180935 0110465 0070991 0110466 0110467 5590003 Kit item Kit item Kit item Kit item 5075205
1 1 1 1 1 3 2 2 5 5 1
Centerpost and fittings Centerpost - (includes items 2 through 8) Seal repair kit - (kit includes items 5, 6, 7 and 8) Centerpost Centerpost manifold Retaining ring Parbak seal - (not sold separately) O-ring - (not sold separately) Seal ring - (not sold separately) O-ring - (not sold separately) Hex head plug
10 11 12 13 14 15 16 17 18 19 20 21
5035311 5035316 5035318 5075205 5065705 5065719 5035305 5065705 5065728 5036903 5036906 5036910
2 1 1 3 2 2 2 1 1 1 1 2
Centerpost and manifold port fittings - (fittings not shown, ports marked on parts) Straight thread 90° elbow - (manifold ports no 2 and no 3) Straight thread 90° elbow - (manifold port no 1) Straight thread 90° elbow - (manifold port no 4) Hex head plug - (centerpost port no 7, manifold ports no 8 and no 9) Straight thread adapter - (centerpost ports no 5 and no 6) Straight thread adapter - (centerpost ports no 2 and no 3) Straight thread 90° elbow - (manifold ports no 5 and no 6) Straight thread adapter - (centerpost port no 4) Straight thread adapter - (centerpost port no 1) Swivel nut 45° elbow - (centerpost port no 4) Swivel nut 45° elbow - (centerpost port no 5) Swivel nut 45° elbow - (centerpost ports no 2 and no 3)
1
2 4
5
18 13 19 17
6 21
15 4
15
21
1
2
3
7 7
8
6 5
14 14 3
Top view of centerpost
9 AWM00283
ATB 60 – 01-97 through 01-01
2 - 35
Check valve item 1
2 3 4 5 6 7 8 9 10 11
part no
qty
0180864 6010579 6010605 6010565 6010656 6010605 5035710 5065707 5065709 5035305 5037005 5065703 5070005 5036803 5065718
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
description Check valve Pressure manifold valve Seal repair kit Check valve cartridge Check valve Seal repair kit Straight thread 45° elbow Straight thread adapter Straight thread adapter Straight thread 90° elbow Swivel nut 90° elbow Straight thread adapter Diagnostic nipple Swivel nut branch tee Straight thread adapter
10
9
6
2
8
EP
T
7 3 P
1
VP
DV
SP
5 11
2
2 - 36
AW0180864
ATB 60 – 01-97 through 01-01
Cylinder, extension - GBI item
part no 0180523 8070256
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
qty 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 1 1 2 1 2 1 1
8070736 8070292 8070735 8070734 8070733 8070732 8070731 8070730 8070729 8070728 8070300 8070301 Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item
10
description Cylinder, extension - GBI Seal repair kit - (kit includes items 14 through 22) Tube - (not sold separately) Rod Retainer Bearing Piston Spacer Spacer Nut Retaining ring Set screw Bushing Lock washer Capscrew Nylon plug - (not sold separately) Back-up - (not sold separately) O-ring - (not sold separately) Quad seal - (not sold separately) Wear ring - (not sold separately) O-ring - (not sold separately) Wear ring - (not sold separately) U-ring - (not sold separately) Wiper - (not sold separately)
18
17 18 5
8
16 15
6
4 14 3 22
9
7 11
ATB 60 – 01-97 through 01-01
19 1
2
20
21
12 13
AWV00268
2 - 37
Cylinder, extension - Rosenboom item
part no 0181912 6091320
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
qty 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1
6091316 6091317 6091318 6091319 6010794 0150563 975690 2500069 Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item
description Cylinder, extension - Rosenboom Seal repair kit - (kit includes items 9 through 19) Tube - (not sold separately) Rod Head gland Piston Rod spacer Cartridge holding valve - (factory preset, do not reset) Seal repair kit Set screw 5/16-18 x 5/8 inch long hex socket head Bearing O-ring - (not sold separately) O-ring - (not sold separately) O-ring - (not sold separately) O-ring - (not sold separately) Back-up - (not sold separately) Back-up - (not sold separately) Diso-pac - (not sold separately) U-cup - (not sold separately) Rod wiper - (not sold separately) Wearband - (not sold separately) Locking insert - (not sold separately)
6
2
8 4
2 - 38
9
7
15 18
10 13
5 1
3
11 14
19
12
16 17 AWV00374
ATB 60 – 01-97 through 01-01
Cylinder, extension - Seabee item
part no
qty
0180523 8190203 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
description
1 1 1 1 1 1 1 1 3 2 1 1 1 1 1 1 2 1 1 2
8190216 8190215 8190214 8190213 8190212 8190129 8190205 8190204 Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item
Cylinder, extension - Seabee Seal repair kit - (kit includes items 10 through 18) Case - (not sold separately) Rod Piston Head gland Buttress ring nut Spacer Setscrew Bushing Bushing spacer Wiper - (not sold separately) U-cup - (not sold separately) O-ring - (not sold separately) Back-up - (not sold separately) O-ring - (not sold separately) Back-up - (not sold separately) Piston seal - (not sold separately) O-ring - (not sold separately) Piston ring - (not sold separately)
13 12 5
18
17 16 3
4
6 7 10
8 9
14 15
ATB 60 – 01-97 through 01-01
1
11 2
8 AWV00310
2 - 39
Jib boom lift cylinder before 10-20-2000 item 1 2 3 4 5 6
part no
qty
0180901 0191129 0191261 5065707 5035305 5037005 6010794
description
1 1 1 2 2 1 1
Jib boom lift cylinder Cylinder, jib boom lift - (see page 2-42 for GBI cylinder parts breakdown) 3/8 inch hydraulic tube Straight thread adapter Straight thread 90° elbow Swivel nut 90° elbow Cartridge holding valve - (factory preset, do not reset)
2 4
4
3
2
1
3 6 5
4
1
AW0180901
2 - 40
ATB 60 – 01-97 through 01-01
Jib boom lift cylinder after 10-20-2000 item 1 2
part no 0180901 0191811 5035305
qty 1 1 2
description Jib boom lift cylinder Cylinder, jib boom lift - (see page 2-43 for parts breakdown) Straight thread 90° elbow
2
1
ATB 60 – 01-97 through 01-01
AW0180901-2
2 - 41
Cylinder, jib boom lift - GBI item
part no
qty
0191129 0191262 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
1 1 1 1 1 1 1 1 1 2 1 4 2 2 1 1 1 2 1 1 1 2 1 1 1 1
8070755 8070225 8070754 8070753 8070752 8070751 8070012 8070543 8070750 8070368 8070369 8070362 8070363 Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item
description Cylinder, jib boom lift - GBI Seal repair kit - (kit includes items 15 through 24) Case - (not sold separately) Rod Thread ring Head gland Piston Bushing spacer Bushing spacer Poppet Nut Bushing Port plug Spring Lock washer Capscrew Cotter pin - (not sold separately) O-ring - (not sold separately) Nylon plug - (not sold separately) Back-up - (not sold separately) O-ring - (not sold separately) C. I. ring - (not sold separately) CST ring - (not sold separately) O-ring - (not sold separately) U-cup - (not sold separately) Wiper - (not sold separately)
16 12 20
15
11
8
19 18 4 17 3 24
6 10
2 - 42
9
21
5
22
2
1
23
13
10 7
14 AWV00243
ATB 60 – 01-97 through 01-01
Cylinder, jib boom lift - Rosenboom item
part no
qty
0191811 6091294 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
description
1 1 1 1 1 1 1 2 2 1 1 1 2 4 1 1 1 1 1 1 1 2 1 1 1 2 1
6091292 6091288 6091289 6091291 6091246 6091241 6010794 0150563 5569835 5075306 2502229 6091293 6091311 Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item
10
6
Cylinder, jib boom lift - Rosenboom Seal repair kit - (kit includes items 14 through 24) Tube - (not sold separately) Rod Head gland cap Piston Rod spacer Spring Poppet Cartridge holding valve - (factory preset, do not reset Seal repair kit Set screw 5/16-18 x 1/4 inch long Hex plug Bearing Locking nut 1-1/4-12 Head gland Snap ring - (not sold separately) O-ring - (not sold separately) O-ring - (not sold separately) Back-up - (not sold separately) Deep Z-seal - (not sold separately) Cast iron ring - (not sold separately) Capped T-seal - (not sold separately) Rod wiper - (not sold separately) Wearband - (not sold separately) Wearband - (not sold separately) Locking insert - (not sold separately)
7
8
11
14
12
19
20 23
4
15
5
1
13
21 22 16 17
ATB 60 – 01-97 through 01-01
2
24 18 3 9
AWV00370
2 - 43
Main boom lift cylinder before 12-26-2000 item
part no
1
2 3 4 5 6 7 8
qty
0180913 0180666
1 1
0180782 6010115 0071845 6010606 5035305 5065707 5036105 5037005
1 1 1 2 2 1 1 1
2 - 44
Main boom lift cylinder Cylinder, main boom lift (see page 2-46 for GBI cylinder) (see page 2-48 for Seabee cylinder) 3/8 inch hydraulic tube Cartridge needle valve Seal repair kit Cartridge holding valve - (factory preset, do not reset) Straight thread 90° elbow Straight thread adapter Straight thread run tee Swivel nut 90° elbow
8
5
3
description
5
1
2
7
4
6
AW0180913
ATB 60 – 01-97 through 01-01
Main boom lift cylinder after 12-26-2000 item 1 2
part no 0180913 0181915 5035305
qty 1 1 3
2
description Main boom lift cylinder Cylinder main boom lift - (see page 2-47 for parts breakdown) Straight thread 90° elbow
2
2
ATB 60 – 01-97 through 01-01
1 AW0180913-1
2 - 45
Cylinder, main boom lift - GBI item
part no 0180666 8070758
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
8070770 8070769 8070768 8070767 8070766 8070294 8070765 8070012 8070764 8070130 8070763 8070762 8070017 8070015 Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item
qty 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1
description Cylinder, main boom lift - GBI Seal repair kit - (kit includes items 16 through 26) Tube - (not sold separately) Rod Retainer Bearing Piston Spacer Spacer Spacer Poppet Bushing Nut Lock washer Capscrew Spring Port plug Cotter pin O-ring - (not sold separately) Nylon plug - (not sold separately) Back-up - (not sold separately) O-ring - (not sold separately) C. I. ring - (not sold separately) Quad seal - (not sold separately) Wear ring - (not sold separately) O-ring - (not sold separately) U-ring - (not sold separately) Wiper - (not sold separately)
23 16
22
5
21
11
9 14 6
20 19
4
18
3 26
8 10
7 10 24
2 - 46
17 15
1
2
25
12 13
AWV00270
ATB 60 – 01-97 through 01-01
Cylinder, main boom lift - Rosenboom item
part no
qty
0181915 6091247 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 2 2 2
6091328 6091243 6091242 6010606 6010115 0071845 6091241 6091245 6091246 6091325 5075306 2500040 Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item
description Cylinder, main boom lift - Rosenboom Seal repair kit - (kit includes items 13 through 24) Tube - (not sold separately) Rod Head gland Piston Cartridge holding valve - (factory preset, do not reset) Cartridge needle valve Seal repair kit Poppet Locking nut 1-3/4-12 Spring Rod spacer Hex plug Bearing Snap ring - (not sold separately) O-ring - (not sold separately) O-ring - (not sold separately) O-ring - (not sold separately) Back-up - (not sold separately) Deep Z-seal - (not sold separately) Cast iron ring - (not sold separately) Capped T-seal - (not sold separately) Rod wiper - (not sold separately) Wearband - (not sold separately) Wearband - (not sold separately) Locking insert - (not sold separately)
6 5
7
9
11 2
12
21
13 8
23
20
ATB 60 – 01-97 through 01-01
19
4
14
10
1
3
24
15 17
22 18
16 AWV00369
2 - 47
Cylinder, main boom lift - Seabee item
part no
qty
0180666 8190190 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1
8190200 8190199 8190104 8190055 8190198 8190129 8190193 8190192 8190191 8190088 8190089 8190145 8190171 8190170 Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item
description Cylinder, main boom lift - Seabee Seal repair kit - (kit includes items 16 through 24) Case - (not sold separately) Shaft Piston Head gland Piston nut Spacer Set screw Bushing Bushing spacer Bushing spacer Poppet Spring Plug O-ring plug Dowel pin Wiper - (not sold separately) U-cup - (not sold separately) O-ring - (not sold separately) Back-up - (not sold separately) O-ring - (not sold separately) Back-up - (not sold separately) Piston T seal - (not sold separately) Piston ring - (not sold separately) Cotter key - (not sold separately)
15 12 14 11
22
23 5
3
6
13
19 18
4 7 16
8 9
8 10 24
2 - 48
20 21
1
17 2
AWV00297
ATB 60 – 01-97 through 01-01
Master level cylinder item
part no
qty
description Master level cylinder Cylinder, master level (see page 2-50 for GBI cylinder) (see page 2-51 for Prince cylinder) (see page 2-52 for Texas cylinder) Bracket Pin Pin lock Straight thread adapter Swivel nut run tee Capscrew 1/2-13 x 1 inch long hex head self locking Hex head plug
1
0180914 0180664
1 1
2 3 4 5 6 7 8
0180645 0180631 0150179 5065703 5036703 5560138 5075203
1 1 2 3 1 2 1
5
6
5
5
8 4
3
7 1 2 AW0180914
ATB 60 – 01-97 through 01-01
2 - 49
Cylinder, master level - GBI item
part no 0180664 8070222
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
8070776 8070238 8070587 8070667 8070775 8070774 8070663 8070773 8070300 8070301 8070649 Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item
qty 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1
description Cylinder, master level - GBI Seal repair kit - (kit includes items 13 through 20) Tube - (not sold separately) Rod Retainer Bearing Piston Spacer Spacer Bushing Bushing Lock washer Capscrew Nut Cotter pin - (not sold separately) Nylon plug - (not sold separately) Back-up - (not sold separately) O-ring - (not sold separately) Quad seal - (not sold separately) O-ring - (not sold separately) O-ring - (not sold separately) Wiper - (not sold separately)
16 15 12
17 5
6
4
14 3 20
13
7 8 18
1
2
19
10 11
9
AWV00267
2 - 50
ATB 60 – 01-97 through 01-01
Cylinder, master level - Prince item
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
part no 0180664 8160061 8160258 8160188 8160260 8160261 6091102 8160262 8160263 6091104 8160171 6091083 8160174 8160175 Kit item Kit item Kit item Kit item Kit item Kit item
12
qty
description
1 1 1 1 2 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1
Cylinder, master level - Prince Seal repair kit - (kit includes items 14 through 19) Piston rod Butt and tube - (not sold separately) Bushing Spacer Spacer Piston Gland Spacer Locknut Port plug Set screw Cotter pin Wiper cover Capped T-seal - (not sold separately) O-ring - (not sold separately) O-ring - (not sold separately) BU-washer - (not sold separately) U-cup - (not sold separately) Wiper - (not sold separately)
6 9
14
15
17
1 2
16
8
18
3
4
10
Butt end view
ATB 60 – 01-97 through 01-01
7 11 19 13
5
10
Rod end view
AWV00258
2 - 51
Cylinder, master level - Texas item
part no 0180664 8200164
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
8200119 8200118 8200168 8200110 8200167 8200149 8200112 8200114 8200166 8200113 8200115 Kit item Kit item Kit item Kit item Kit item Kit item Kit item
qty 1 1 1 1 1 1 1 1 1 4 2 1 1 1 1 1 2 1 1 1 1
description Cylinder, master level - Texas Seal repair kit - (kit includes items 13 through 19) Cylinder tube - (not sold separately) Rod Piston Head Lock nut Spacer Set screw Port plug Bushing Bushing Cotter pin O-ring Wiper - (not sold separately) U-cup - (not sold separately) Wear ring - (not sold separately) Back-up - (not sold separately) O-ring - (not sold separately) CST seal - (not sold separately) O-ring - (not sold separately)
5
3
6
17 8 16 7
13
4 12
9 11
2 - 52
18
15 19
1
2
14
10
AWV00324
ATB 60 – 01-97 through 01-01
Riser boom lift cylinder item
part no
qty
0180936
1 1
5035305 5065703
2 1
1
2 3
description Riser boom lift cylinder Cylinder, riser boom lift (see page 2-54 for GBI cylinder) (see page 2-55 for Prince cylinder) (see page 2-56 for Rosenboom cylinder) (see page 2-57 for Seabee cylinder) Straight thread 90° elbow Straight thread adapter
3
1 2
ATB 60 – 01-97 through 01-01
AW0180936
2 - 53
Cylinder, riser boom lift - GBI item
part no
qty
0180665 8070779 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 2 1 2 1 1
8070791 8070790 8070789 8070788 8070787 8070786 8070785 8070012 8070210 8070209 8070784 8070015 8070017 8070763 8070762 Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item
10
11
23
description Cylinder, riser boom lift - GBI Seal repair kit - (kit includes items 17 through 27) Tube - (not sold separately) Rod Retainer Bearing Piston Spacer Spacer Spacer Poppet Cotter pin Nut Bushing Port plug Spring Lock washer Capscrew O-ring - (not sold separately) Nylon plug - (not sold separately) Back-up - (not sold separately) O-ring - (not sold separately) C. I. ring - (not sold separately) Quad seal - (not sold separately) Wear ring - (not sold separately) O-ring - (not sold separately) Wear ring - (not sold separately) U-ring - (not sold separately) Wiper - (not sold separately)
22 5
17 13
9 14
21 6
20 19
4
18 3 27
7 12
8 12 24
2 - 54
1
2
25
26
15 16
AWV00269
ATB 60 – 01-97 through 01-01
Cylinder, riser boom lift - Prince item
part no 0180665 8160062 8160294
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
8160296 8160297 8160298 8160299 6091083 8160300 8160301 8160302 8160132 8160172 8160131 8160303 8160085 8160304 Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item 8160315
8
2 16 6
qty
description
1 1 1 1 1 1 1 1 1 4 1 1 1 1 4 1 1 1 1 1 2 2 1 1 1 1 1 1 1
Cylinder, riser boom lift - Prince Seal repair kit - (kit includes items Piston rod Butt and tube - (not sold separately) Piston Piston Gland Locknut Set screw Bushing Spacer Spacer Port plug Port plug Port plug Orifice Check valve Cotter pin Capped T-seal - (not sold separately) Piston ring - (not sold separately) Bearing ring - (not sold separately) Bearing ring - (not sold separately) O-ring - (not sold separately) O-ring - (not sold separately) O-ring - (not sold separately) BU-washer - (not sold separately) U-cup - (not sold separately) Wiper - (not sold separately) Rod and wiper cover
19 13 17 21 3
4 18
11
ATB 60 – 01-97 through 01-01
23 24 20 25 5 26 7 27
1
12
9 Butt end view
15 14 22
10 Rod end view
AWV00259
2 - 55
Cylinder, riser boom lift - Rosenboom item
part no
qty
0181913 6091326 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 2 2 2
6091322 6091324 6091323 6010606 6010115 0071845 6091241 6091272 6091246 6091325 5075306 2500049 Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item
description Cylinder, riser boom lift - Rosenboom Seal repair kit - (kit includes items 13 through 24) Tube - (not sold separately) Rod Head gland Piston Cartridge holding valve - (factory preset, do not reset) Cartridge needle valve Seal repair kit Poppet Locknut Spring Rod spacer Hex plug Bearing Snap ring - (not sold separately) O-ring - (not sold separately) O-ring - (not sold separately) O-ring - (not sold separately) Back-up - (not sold separately) Deep Z-seal - (not sold separately) Cast iron ring - (not sold separately) Capped T-seal - (not sold separately) Rod wiper - (not sold separately) Wearband - (not sold separately) Wearband - (not sold separately) Locking insert - (not sold separately)
6 5
7
9
11 2
21
13 8
2 - 56
12
23
20
19
4
14
10
1
3
24
15 17
22 18
16 AW0181913
ATB 60 – 01-97 through 01-01
Cylinder, riser boom lift - Seabee item
part no 0180665 8190188
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
8190186 8190185 8190184 8190055 8190183 8190129 8190174 8190173 8190172 8190088 8190089 8190145 8190171 8190170 Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item
qty 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1
description Cylinder, riser boom lift - Seabee Seal repair kit - (kit includes items 16 through 24) Case - (not sold separately) Shaft Piston Head gland Piston nut Spacer Set screw Bushing Bushing spacer Bushing spacer Poppet Spring Plug O-ring plug Dowel pin Wiper - (not sold separately) U-cup - (not sold separately) O-ring - (not sold separately) Back-up - (not sold separately) O-ring - (not sold separately) Back-up - (not sold separately) Piston T seal - (not sold separately) Piston ring - (not sold separately) Cotter key - (not sold separately)
23 3
22 5
6
11
15 12
14 13
19 18
4
7 16
8 9
8 10 24
20 21
ATB 60 – 01-97 through 01-01
1
2
17
AWV00292
2 - 57
Slave level cylinder item
part no
qty
description
0180906 0180522
1 1
2
5035303 5035303
4 2
Slave level cylinder Cylinder, slave level (see page 2-59 for GBI cylinder) (see page 2-60 for Prince cylinder) (see page 2-61 for Rosenboom cylinder) Straight thread 90° elbow - (GBI and Prince cylinder) Straight thread 90° elbow - (Rosenboom cylinder)
3 4
0181072 6010686 0150562 5065703 5035703 5036903
2 2 1 1 1 1
Following parts for GBI and Prince cylinders only 1/4 inch hydraulic tube Cartridge holding valve - (factory preset, do not reset) Seal repair kit Straight thread adapter Straight thread 45° elbow Swivel nut 45° elbow
1
5 6 7
3
2
6
4 4
2
1
2
2 3
2 - 58
5
7
AW0180906
ATB 60 – 01-97 through 01-01
Cylinder, slave level - GBI item
part no 0180522 0181086
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
8070239 8070238 8070587 8070667 8070801 8070542 8070362 8070363 8070800 8070799 Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item 6010686 0150562
5
qty
description
1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1
Cylinder, slave level - GBI Seal repair kit - (kit includes items 12-19) Case - (not sold separately) Rod Thread ring Head gland Piston Bushing Port plug Lock washer Capscrew Snap ring Nut O-ring - (not sold separately) Nylon plug - (not sold separately) Back-up - (not sold separately) O-ring - (not sold separately) CST ring - (not sold separately) O-ring - (not sold separately) U-cup - (not sold separately) Wiper - (not sold separately) Cartridge holding valve - (factory preset, do not reset Seal repair kit
16
12
7
20
20 4
12 7
10
18 13 19
11
17
ATB 60 – 01-97 through 01-01
2
1
14 15
3
8 9
6
AWV00245
2 - 59
Cylinder, slave level - Prince item
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
part no
qty
0180522 8160060 28160079
1 1 1 1 1 1 1 8 2 1 1 1 1 1 1 1 1 1 1
6091102 28160080 6091104 8160171 8160172 6091083 8160174 8160175 8160176 Kit item Kit item Kit item Kit item Kit item Kit item
5 3 12 13 9
description Cylinder, slave level - Prince Seal repair kit - (kit includes items 12 through 17) Piston rod Butt and tube - (not sold separately) Piston Gland Locknut Port plug Counterbalance cavity plug Set screw Cotter pin Wiper cover Bushing Capped T-seal - (not sold separately) O-ring - (not sold separately) O-ring - (not sold separately) BU-washer - (not sold separately) U-cup - (not sold separately) Wiper - (not sold separately)
6 7 1
16 2
14 8 4 17 15 10 11
AWV00257
2 - 60
ATB 60 – 01-97 through 01-01
Cylinder, slave level - Rosenboom item
part no 0181914 6091333 2500026 6091282
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
6091330 6091331 6091332 6091335 Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item
8
2
qty 1 1 2 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1
17 15
description Cylinder, slave level - Rosenboom Seal repair kit - (kit includes items 8 through 18) Bearing Locknut Tube - (not sold separately) Rod Piston Head gland Counterbalance holding valve - (preset by factory, do not reset) Snap ring - (not sold separately) O-ring - (not sold separately) O-ring - (not sold separately) O-ring - (not sold separately) Backup ring - (not sold separately) Backup ring - (not sold separately) Deep Z-seal - (not sold separately) Capped T-seal - (not sold separately) Rod wiper - (not sold separately) Wearband - (not sold separately) Locking insert - (not sold separately)
13 10
5
18
11 6
1 4 9 12
16 7
ATB 60 – 01-97 through 01-01
3
14
AWV00298
2 - 61
Cylinder, steering - GBI item
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
part no 0070239 0070832 8070530
qty 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1
8070225 8070527 8070526 8070525 8070300 8070301 8070502 8070033 8070518 Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item
description Cylinder, steering - GBI Seal repair kit - (kit includes items 12 through 19) Rod Tube - (not sold separately) Retainer Bearing Piston Spacer Lock washer Capscrew Cotter pin Nut Bushing Nylon plug - (not sold separately) Back-up - (not sold separately) O-ring - (not sold separately) O-ring - (not sold separately) Back-up - (not sold separately) O-ring - (not sold separately) U-ring - (not sold separately) Wiper - (not sold separately)
14 13
16 15 5
10 9
4
12
3 19
6 11 17 1
2 - 62
2
18
7 8
AWV00289
ATB 60 – 01-97 through 01-01
Cylinder, steering - Green item
part no 0070239 8070425
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
8070421 8070420 8070419 8070280 6091066 6091071 6091058 8070473 8070833 Kit item Kit item Kit item Kit item Kit item Kit item Kit item
qty
description
1 1 1 1 1 1 1 1 2 2 2 1 1 1 2 1 1 1 1
Cylinder, steering - Green Seal repair kit - (kit includes items 11 through 17) Cylinder barrel - (not sold separately) Rod Gland Piston Cap Full lock nut Set screw Nylon ball Bearing Bearing spacer Oil seal - (not sold separately) O-ring - (not sold separately) Piston seal - (not sold separately) Rod seal - (not sold separately) Back-up - (not sold separately) Rod wiper - (not sold separately) Cotter pin - (not sold separately)
15 12
13 6
4
8 7 5
3
16
9 10 1 17
11
ATB 60 – 01-97 through 01-01
2 14
AWV00299
2 - 63
Cylinder, steering - Prince item
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
part no
qty
0070239 8160094 8160265
1 1 1 1 1 1 1 1 2 1 2 1 1 1 1 2 1 1 1 1
8160267 8160268 8160095 8160174 8160131 8160269 8160270 8160271 Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item
6
5
3
description Cylinder, steering - Prince Seal repair kit - (kit includes items 11 through 18) Piston rod Butt and tube - (not sold separately) Piston Gland Locknut Cotter pin Port plug Rod and wiper cover Bushing Spacer Square wire retainer - (not sold separately) O-ring - (not sold separately) O-ring - (not sold separately) BU-washer - (not sold separately) O-ring - (not sold separately) BU-washer - (not sold separately) U-cup - (not sold separately) Wiper - (not sold separately)
13
14
1
12
9
10
4 15 11 16 17 18
2
8
7
AWV00247
2 - 64
ATB 60 – 01-97 through 01-01
Cylinder, steering - Rosenboom item
part no
qty
0074732 6091313 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
description
1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1
6091309 6091312 6091310 6091290 6091237 5569835 2501616 Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item
Cylinder, steering - Rosenboom Seal repair kit - (kit includes items 9 through 19) Tube - (not sold separately) Rod Head gland cap Piston Head gland Locking nut Set screw 5/16-18 x 1/4 inch long Bushing Snap ring - (not sold separately) O-ring - (not sold separately) O-ring - (not sold separately) Square ring - (not sold separately) Back-up - (not sold separately) Deep Z-seal - (not sold separately) Piston seal - (not sold separately) Rod wiper - (not sold separately) Wearband - (not sold separately) Wearband - (not sold separately) Locking insert - (not sold separately)
-B-
8
2 10
6 9
18
12
ATB 60 – 01-97 through 01-01
15
4
1
5
11 17
13
14 19
3 7
16
AWV00371
2 - 65
Cylinder, steering - Ward item
part no 0070239 0071161
1 2 3 4 5 6 7 8 9 10 11 12 13 14
8230116 8230115 8230114 8230113 Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item
qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
description Cylinder, steering - Ward Seal repair kit - (kit includes items 6 through 14) Cylinder body - (not sold separately) Rod Stuffing box Cart nut Piston Rod seal - (not sold separately) Piston seal - (not sold separately) Wiper - (not sold separately) O-ring - (not sold separately) O-ring - (not sold separately) Back-up ring - (not sold separately) Self locking nut - (not sold separately) Snap ring - (not sold separately) Set screw - (not sold separately)
14 12 13
7
5
10 11 6
9 1
2
3 8 4
AWV00322
2 - 66
ATB 60 – 01-97 through 01-01
Dual crossover relief valve item 1
part no
qty
6010541 6010578
2
description Dual crossover relief valve Crossover relief cartridge - (factory preset, do not reset)
1
2
1
1 AW6010541
ATB 60 – 01-97 through 01-01
2 - 67
Dual relief/anti-cavitation valve item
1 2 3 4 5 6 7 8
part no 0181539 0180865 6010598 6010328 0180801 6010307 5035705 5035305 5036705 5037005 5075205
qty 1 1 1 2 1 1 3 1 1 1 1
description Dual relief/anti-cavitation valve - (used on Ford only) Dual relief/anti-cavitation valve - (all other machines) Valve, dual relief/anti-cavitation - (includes items 2 and 3) Cartridge relief valve Seal repair kit Check valve cartridge Straight thread 45° elbow Straight thread 90° elbow Swivel nut run tee Swivel nut 90° elbow Hex head plug
2
2
5 T
7 4
1
4
2
8
1 6
2 - 68
3
AW0181539
ATB 60 – 01-97 through 01-01
Emergency power unit item 1 2 3 4
part no 0072940 6020058 5037006 5035305 5065709
qty 1 1 1 1 1
description Emergency power unit Emergency power motor/pump Swivel nut 90° elbow Straight thread 90° elbow Straight thread adapter
3
P (OUT)
(IN) T
4 1
2
ATB 60 – 01-97 through 01-01
AW0072940
2 - 69
Flow divider, 2 wheel drive item
1 2 3
part no 6010639 6010561 6010655 6010551 6010626 0150561 8060281
qty 1 1 2 1 1 1 1
description Flow divider, 2 wheel drive Seal repair kit Relief valve cartridge Seal repair kit Flow divider/combiner Seal repair kit Pipe plug with .060 inch diameter orifice
2 3
PV1
1
C
PV2
1 AWM00292
2 - 70
ATB 60 – 01-97 through 01-01
Flow divider, 4 wheel drive - Fluid Tech item 1 2 3
part no 6010570 6010560 6010533 6010604 6010561 8060281
qty 1 2 1 1 1 1
description Flow divider, 4 wheel drive - Fluid Tech Cartridge check valve Seal repair kit Flow divider/combiner Seal repair kit Pipe plug with .060 inch diameter orifice
2
PV1
1
C
PV2
1 AWM00293
ATB 60 – 01-97 through 01-01
2 - 71
Flow divider, 4 wheel drive - Weco item 1 2 3
part no 6010570 6010575 6091190 6010601 8060281
qty 1 2 1 1 1
description Flow divider, 4 wheel drive - Weco Cartridge check valve Seal repair kit Flow divider/combiner Pipe plug with .060 inch diameter orifice
2
PV1
PV2 C
1
2 - 72
1
AWM00294
ATB 60 – 01-97 through 01-01
Front transmission valve item 1 2 3 4 5 6 7 8 9
part no
qty
0180855 6010569 5065807 5037007 5035307 5036906 5036705 5035316 5065734 5065710
1 1 1 1 1 1 1 2 1 1
description Front transmission valve Transmission valve - (see page 2-91 for parts breakdown) Long straight thread adapter Swivel nut 90° elbow Straight thread 90° elbow Swivel nut 45° elbow Swivel nut run tee Straight thread 90° elbow Straight thread adapter Straight thread adapter
3 2 1
5 7
4
7
8
9
6 AW0180855
ATB 60 – 01-97 through 01-01
2 - 73
Hydraulic drive motor, 4 wheel drive item
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34
2 - 74
part no 6030034 0152189 8050058 Kit item 8050059 Kit item 8050060 8050061 8050062 8050040 Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item 8050063 8050064 Kit item 8050065 8050066 8050067 8050068 8050069 8050070 Kit item 8050071 8050072 Kit item 8050073 Kit item 8050074 8050033 8050032 8050077 Kit item Kit item
qty 1 1 1 1 3 1 1 2 1 4 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 2 2 2 2 1 1 1 1 1 1 1 1 1 1
description Hydraulic drive motor, 4 wheel drive Seal repair kit Shaft and bearing, splined Seal - (not sold separately) Valve plate Seal - (not sold separately) Valve Spring Balance ring S/A with 2 pins Bolt O-ring - (not sold separately) Back-up ring - (not sold separately) O-ring - (not sold separately) Back-up ring - (not sold separately) O-ring - (not sold separately) Back-up ring - (not sold separately) Dust seal - (not sold separately) Shaft seal - (not sold separately) Back-up ring - (not sold separately) Bearing housing, SAE B 2 bolt Drive Face seal - (not sold separately) Wear plate Geroler Main drive Valve housing Steel ball Plug with o-ring Replacement o-ring - (not sold separately) Compression spring Plug with o-ring Replacement o-ring - (not sold separately) Plug with o-ring Replacement o-ring - (not sold separately) Control spool Compression spring Compression spring Plug with o-ring Replacement o-ring - (not sold separately) O-ring - (not sold separately)
ATB 60 – 01-97 through 01-01
Hydraulic drive motor, 4 wheel drive
2
17
23
16
18
20
15
33 1
2
21
19
3
4
22
28 32
2
30
25
27
26
8
31 6
7
13 5
14
29
11 12
6
24
34
14
AWV00319
10 9
ATB 60 – 01-97 through 01-01
2 - 75
Hydraulic drive motor, rear item
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34
2 - 76
part no 6030035 6030042 0152189 8050058 Kit item 8050059 Kit item 8050060 8050061 8050062 8050076 Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item 8050063 8050056 Kit item 8050065 8050075 8050067 8050068 8050069 8050070 Kit item 8050071 8050072 Kit item 8050073 Kit item 8050074 8050032 8050033 8050077 Kit item Kit item
qty 1 1 1 1 3 1 1 1 2 2 4 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 2 2 2 2 1 1 1 1 1 1 1 1 1 1
description Hydraulic drive motor, rear right hand Hydraulic drive motor, rear left hand Seal repair kit Shaft and bearing, splined Seal - (not sold separately) Valve plate Seal - (not sold separately) Valve Spring Balance ring S/A with 2 pins Bolt O-ring - (not sold separately) Back-up ring - (not sold separately) O-ring - (not sold separately) Back-up ring - (not sold separately) O-ring - (not sold separately) Back-up ring - (not sold separately) Dust seal - (not sold separately) Shaft seal - (not sold separately) Back-up ring - (not sold separately) Bearing housing, SAE B 2 bolt Drive Face seal - (not sold separately) Wear plate Geroler Main drive Valve housing Steel ball Plug with o-ring Replacement o-ring - (not sold separately) Compression spring Plug with o-ring Replacement o-ring - (not sold separately) Plug with o-ring Replacement o-ring - (not sold separately) Control spool Compression spring Compression spring Plug with o-ring Replacement o-ring - (not sold separately) O-ring - (not sold separately)
ATB 60 – 01-97 through 01-01
Hydraulic drive motor, rear
2
17
23
16
18
20
15
33 1
2
21
19
3
4
22
28 32
2
30
25
27
26
8
31 6
7
13 5
14
29
11 12
6
24
34
14
AWV00319
10 9
ATB 60 – 01-97 through 01-01
2 - 77
Hydraulic oil filter item
1 2 3 4 5 6 7 8
part no
qty
0181671 0181672 5080044 6010080 5035312 5065737 5025006 5035324 5090031 7630140
1 1 1 1 1 1 1 1 1 1
description Hydraulic oil filter - (Ford only) Hydraulic oil filter - (all other machines) Filter - (includes gauge) Check valve Straight thread 90° elbow Straight thread adapter Swivel adapter Straight thread 90° elbow Street elbow 45°, 1/8 NPT Filter condition indicator
1 5 6 3
7 8
2
4
2 - 78
AW0181671
ATB 60 – 01-97 through 01-01
Hydraulic oil reservoir item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
part no
qty
0180517 0180439 7734704 7740424 7714304 7734504 5080018 7721612 5037305 0110367 5090007 0110368 970259 987109 5090008 5560691 987089 5035312 5033614 5036706 5063704 5064003 5063906
1 1 1 1 1 1 1 1 1 1 1 1 10 10 1 6 6 1 3 1 1 1 1
description Hydraulic oil reservoir, complete Reservoir with cover Street elbow 90° 1/2 NPT Nipple, 1/8 NPT x 3 inch long Plug, 1/2 inch NPT hollow hex Pipe 90° elbow, 1/2 inch NPT Filter, sump strainer Reducer bushing Straight connector Cover plate Liquid level gauge with thermometer Cover gasket Capscrew 5/16-18 x 1 inch long hex head grade 5 Washer 5/16 medium lock Filler/breather cap Machine screw #10-24 x 1/2 inch long hex head Washer #10 medium lock Straight thread 90° elbow Male adapter Swivel nut run tee Cap Tube end reducer Fitting nut
18 19 22
21 18 18 20
15 16 11 9
14
13 12 10
1
17
5
8 7
6 4
ATB 60 – 01-97 through 01-01
3
2
AW0180517
2 - 79
Hydraulic pump and fittings item
1
2 3 4 5 6 7 8
part no 0181426 0181525 6020065 8220119 8160100 8180021 8220120 6090057 8180023 5038005 5065718 5037010 5065710 5037006 5036503 5036906
qty 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1
description Hydraulic pump and fittings - (all engines except Ford) Hydraulic pump and fittings - (used on Ford engine only) Hydraulic pump - (pump compensator is not preset) Seal repair kit - Vickers pump Seal repair kit - Parker pump Seal repair kit - Rexroth pump Replacement compensator - Vickers pump Replacement compensator - Parker pump Replacement compensator - Rexroth pump Beaded 90° elbow Straight thread adapter Swivel nut 90° elbow Straight thread adapter Swivel nut 90° elbow Straight thread branch tee Swivel nut 45° elbow
7
6
5 8
IN
OUT
3 1
4
4
2 AW0181426
2 - 80
ATB 60 – 01-97 through 01-01
Motion control valve, drive item
1 2 3
part no 6010634 0110683 6010836 6010269 6010531 0150562
qty 1 1 2 2 1 1
description Motion control valve, drive Seal repair kit Counterbalance valve cartridge - (factory preset, do not reset) Sequence valve cartridge - (factory preset, do not reset) Shuttle valve Seal repair kit
3 2
3
1
1 AWM00295
ATB 60 – 01-97 through 01-01
2 - 81
Motion control valve, turntable swing item 1 2 3 4
part no 6010250 6010256 6010321 0150563 6010531
qty
description
1 2 2 1 1
Motion control valve, turntable swing Counterbalance valve cartridge - (factory preset, do not reset) Cartridge relief valve - (factory preset, do not reset) Seal repair kit Shuttle valve
1
3
3
V1
4
2
V2
2 AW6010250
2 - 82
ATB 60 – 01-97 through 01-01
Platform rotator, Helac item
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
part no 0070570 0073223 0074709 8080119 8080114 8080115 8080099 8080100 8080116 Kit item 8080117 Kit item 8080118 Kit item Kit item Kit item Kit item Kit item Kit item
qty
description
1 1 1 2 1 1 2 1 2 2 2 1 2 2 2 2 2 2 2
Platform rotator, Helac Seal repair kit - (kit includes items 12 through 16) Bearing kit - (wear guides only, kit includes items 7, 9 and 11) End cap Housing, foot mounted Pinion Snap ring Relief valve Filler plug Wear guides Shaft bearing Wear guides Rack Wear guides Polypak seal O-ring Back-up O-ring Polypak seal
8
6
5 4 3
16 15
2 97 1
12 10
ATB 60 – 01-97 through 01-01
11
13 14 AWV00213
2 - 83
Platform rotator, Parker item
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
part no
qty
0110771 0071275 8080018 8080016 8080015 8080040 8080060 8080039 0073281 8080041 8080061 8080038 8080062 8080064 Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item
1 1 2 2 2 2 1 1 8 8 1 2 2 1 2 2 2 2 2 2 2 2 1
description Platform rotator, Parker Seal repair kit - (kit includes items 13 through 21) Rack bolt End cap Piston Cylinder Rack Housing Tie rod Lock nut Pinion Pinion bushing Snap ring Relief valve O-ring - (not sold separately) Parbat seal - (not sold separately) O-ring - (not sold separately) O-ring - (not sold separately) Parbat seal - (not sold separately) Polypak seal - (not sold separately) O-ring - (not sold separately) Parbat seal - (not sold separately) O-ring - (not sold separately)
11
20
12
19 10 21
2
9 4 3
18
16 17
TOP
8
7
6
15
5
13 14
1 AWV00214
2 - 84
ATB 60 – 01-97 through 01-01
Rear transmission valve item 1 2 3 4 5 6 7 8 9
part no
qty
0180856 6010569 5065807 5037007 5035316 5065710 5035307 5065734 5037005 5036906
1 1 1 1 2 1 1 1 1 1
description Rear transmission valve Transmission valve - (see page 2-91 for parts breakdown) Long straight thread adapter Swivel nut 90° elbow Straight thread 90° elbow Straight thread adapter Straight thread 90° elbow Straight thread adapter Swivel nut 90° elbow Swivel nut 45° elbow
4 1
3 2
6
5
8
4 9
7 AW0180856
ATB 60 – 01-97 through 01-01
2 - 85
Sense line dump valve item 1 2 3 4 5 6 7
part no 0181541 6010499 0073620 6010472 3040473 5065705 5035305 5037005 5037003
qty 1 1 1 1 1 2 1 1 1
description Sense line dump valve Solenoid valve - (includes items 2 and 3) Seal repair kit 3-way solenoid valve Solenoid coil, 10 volt DC Straight thread adapter Straight thread 90° elbow Swivel nut 90° elbow Swivel nut 90° elbow
7 5
6
4
3 1
2 4
2 - 86
AW0181541
ATB 60 – 01-97 through 01-01
Speed shift valve, 2 wheel drive item 1 2 3 4 5
part no 0180890 6010499 0073620 6010472 3040473 5065705 5035305
qty
description
1 1 1 1 1 2 1
Speed shift valve, 2 wheel drive Solenoid valve - (includes items 2 and 3) Seal repair kit 3-way solenoid valve Solenoid coil, 10 volt DC Straight thread adapter Straight thread 90° elbow
3 2
4 4 A B C
5 1
ATB 60 – 01-97 through 01-01
AW0180890
2 - 87
Speed shift valve, 4 wheel drive item 1
2 3 4 5
part no
qty
0180866 6010610 6010500 3040473 0073620 5065705 5035318 5037005 5065707
1 1 2 1 1 1 2 1 1
description Speed shift valve, 4 wheel drive Solenoid valve Replacement cartridge Replacement solenoid, 10 volt DC Seal repair kit Straight thread adapter Straight thread 90° elbow Swivel nut 90° elbow Straight thread adapter
3 5 1
4
2
AW0180866
2 - 88
ATB 60 – 01-97 through 01-01
Steer switch valve, left hand item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
part no
qty
description
1 1 1 1 2 2 1 4 4 4 1 1 2 1 2 2 1 1
Steer switch valve, left hand Steer shift valve Seal repair kit Mount bracket Mount plate Trunnion Bar Capscrew 1/4-20 x 2 inch long hex head grade 5 Washer 1/4 medium flat Nut 1/4-20 self locking Compression spring Cap Straight thread adapter Hex head plug Swivel nut branch tee Swivel nut run tee Capscrew 1/4-20 x 2-1/2 inch long hex head grade 5 Straight thread 45° elbow
0180817 6010611 6010551 0180811 0180814 0180769 0180815 970169 986019 5560004 5530010 5063701 5065705 5075205 5036803 5036703 5569909 5035705
2 8
9 7
4
15
6
3
5 1
13
4
10 12
1 C1
C2
T P
16 11
14
ATB 60 – 01-97 through 01-01
13
6
7
8 AW0180817
2 - 89
Steer switch valve, right hand item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
part no 0180816 6010611 6010551 0180811 0180814 0180769 0180815 970169 986019 5560004 5036803 5063701 5065705 5075205 5530010 5569909 5065707
qty
description
1 1 1 1 2 2 1 4 4 4 2 1 2 1 1 1 1
Steer switch valve, right hand Steer shift valve Seal repair kit Mount bracket Mount plate Trunnion Bar Capscrew 1/4-20 x 2 inch long hex head grade 5 Washer 1/4 medium flat Nut 1/4-20 self locking Swivel nut branch tee Cap Straight thread adapter Hex head plug Compression spring Capscrew 1/4-20 x 2-1/2 inch long hex head grade 5 Straight thread adapter
8
9
11
6
7
15
11
12 5
9
10 4
6 7 8
14
3 13
2
2 - 90
AW0180816
ATB 60 – 01-97 through 01-01
Transmission valve item
part no
qty
description
6010569
1
Transmission valve
4
6010595 6010561 6010596 6010602 6010599 6010561 6090055
1 1 3 1 1 1 1
Following parts for Fluid Tech valve Cartridge valve with atmospheric vent Seal repair kit Cartridge relief valve Seal repair kit Flow divider Seal repair kit Passage plug with .052 inch diameter orifice
1 2 3 4
6018903 6018904 6018905 6018906
1 3 1 1
Following parts for Vickers valve Cartridge valve Cartridge relief valve Flow divider Passage plug with .052 inch diameter orifice
1 2 3
4
1
1
2
3
2 2 AWM00296
ATB 60 – 01-97 through 01-01
2 - 91
Section 3. - Electrical
ATB 60 – 01-97 through 01-01
3-1
Turntable electrical, Continental item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52
3-2
part no 0181536 0180993 0180994 0181612 0181550 0150810 0150910 0150811 0150813 3050002 3020040 5093004 5093002 3040270 3040269 3040268 3044163 5560031 3040082 0091265 0090959 0080519 0101566 0080484 970449 986299 987119 970049 3070016 5560004 970889 987139 986359 5569910 5560034 0181188 0071557 3040301 0091202 3044160 0181503 3040083 974709 986269 970489 5560038 480652 970469 0151813 5560033 3044854 3046972
qty 1 1 1 1 1 1 2 1 1 1 1 3 2 1 3 3 1 2 3 1 1 1 1 1 3 5 5 8 1 8 2 2 2 2 4 1 1 1 1 2 1 1 2 2 2 4 1 2 2 2 6 27
description Wiring box - (see page 3-22 for parts breakdown) Solenoid switch - (see page 3-60 for parts breakdown) Boom lift switch - (see page 3-58 for parts breakdown) Wire harness, Continental engine Wire harness, turntable Battery box Battery hold down bolt Insulator angle Battery hold down angle Battery, 12 volt DC - 550 CCA Tilt alarm sensor 5° Clamp Clamp Insulator boot Insulator boot Insulator boot Terminal ring tongue insulated 16/14 wire Nut 5/16-18 self locking Terminal .250 tab male slip-on fully insulated 16/14 wire Battery wire Jumper wire Jumper wire Jumper wire Jumper wire Capscrew 3/8-16 x 3/4 inch long hex head grade 5 Washer 3/8 medium flat Washer 3/8 medium lock Capscrew 1/4-20 x 1 inch long hex head grade 5 Temperature gauge Nut 1/4-20 self locking Capscrew 1/2-13 x 1 inch long hex head grade 5 Washer 1/2 medium lock Washer 1/2 medium flat Machine screw #10-24 x 2-1/2 inch long round head Nut #10-24 self locking Wire harness, 110 volt power Jumper wire Hole plug 7/8 inch diameter Jumper wire Terminal #10 stud insulated 16/14 wire Bracket, tilt alarm Terminal .250 tab female slip-on fully insulated 16/14 wire Machine screw #10-24 x 1 inch long round head Washer 5/16 medium flat Capscrew 3/8-16 x 1-1/2 inch long hex head grade 5 Nut #10-32 self locking Siren, tilt alarm Capscrew 3/8-16 x 1 inch long hex head grade 5 Diode wire Nut 3/8-16 self locking Terminal ring tongue insulated 12/10 wire Terminal .188 tab female slip-on insulated 22/18 wire
ATB 60 – 01-97 through 01-01
SOLENOID SWITCH ASSEMBLY
CONTINENTAL ENGINE 15
INSTRUMENT PANEL 15
20 49
55B
5A
MEDIUM THROTTLE
79
80B
BLK
80
38
3
36 CARB
5
77B
1
4
80B
164B
78
5A 5B 6 3
21
HOLE IN FRONT OF ENG WIRE
NC
ANTI-DIESEL SOLENOID
164C
FILTERLOCK
15
C
GAS SHUT OFF 22
56
ALT
(REAR)12/8
START
80 79 77A
IGN STR SOL
24
46
3C 3B
VACUUM SWITCH 19
46
1
OIL PRESSURE SWITCH
80A
COIL
WHT RED
167
126
BLK
57
1A
80A
GRD
EMER POWER
55A
29
AMMETER
56
14
3C
164
164C
40
23
(FRONT)110 VOLT
NO
T/T HARNESS
NC
57
ENG HARNESS
S
B
HIGH THROTTLE
STARTER
18/19
2
3
G
BOOM SWITCH
MAGNETIC SWITCH
18/19
BTRY DISC
16 BATTERY
4
TO WIRING BOX
EMERGENCY POWER UNIT
24
TO ENGINE ADAPTER (GRD)
25
26
8
10
20
14
19
20
22C
21C
22A
21A
13
12
47
A
26
12
27
1D 73A
27
48
19 13
25
26
27
TO BATTERY
2
3
35
16B
50 28
5
RED WHITE
23 26
30
74
A 25
28
TILT SENSOR
TO STARTER 12
11
TILT ALARM SIREN
VICKERS PACKAGE VALVE WIRING
9
43
37
19
27
35
SP1
6
15
160C
44
160C
BLACK
18 7
16B
30
51
52
15
17
WECO PACKAGE VALVE WIRING
3
13
14
20
19
21C
22C
21A
22A
12
13
28B
12 34
35
PROP DRIVE/ LIFT/SWING
SENSE LINE DUMP
17
22B
C1
C2
C1
C2 C2
C1
18
170
21B 24
34A
SPEED SHIFT VALVE
23
33
32
31
29
1 AW0181614-1
VIEW A-A
DWG. 0181614-1
Turntable electrical, Continental sheet 1 Snorkel model ATB 60
Page 3 - 3
WIRING BOX
A
B
55A
74
ENGINE ALARM RELAY
55B
9
7
87 85 30
86
4
6
1
3
86
SNORKEL WIRE NO.
87A 86
85 30
MEDIUM THROTTLE
TILT RELAY
12/8 CONDUCTOR WIRE
87
87 87A
87A
85 30
HIGH THROTTLE
DESCRIPTION
B. REX WIRE NO.
BRAND REX WIRE COLOR
TERMINAL WIRING BOX
1
POWER TO PLATFORM
2
RED
ITEM 53
2
POWER TO PLATFORM
7
RED/BLACK
ITEM 53
3
GROUND
1
BLACK
ITEM 53
6
EMERGENCY POWER
4
ORANGE
ITEM 53
26
PLATFORM ROTATION - CW
5
YELLOW
ITEM 53
27
PLATFORM ROTATION - CCW
8
BLUE/BLACK
ITEM 53
110
110 VOLT - POWER
3
BLUE
-
110
110 VOLT - NEUTRAL
6
BROWN
-
5B
11
11
11
12
18/19 CONDUCTOR WIRE 12
12
13
15
17
17
18
55 164
164
164
25
21B
21B
21C
1D
1D
160A
21A
21A
21B
160
160C
20
20
21A
38
19
19
20
16A
18
18
19
3
15
15
17
3
14
14
27
27
21C
21C
31
26
26
28
6 6
22A 22B
25
4A
24
24
28
START - FROM PLATFORM
11
BROWN/BLACK
ITEM 54
28
SENSE LINE DUMP
12
BLACK/RED
ITEM 54
70
BOOM SPEED SIGNAL
2
RED
ITEM 54
73
LEVEL SENSOR SIGNAL
8
BLUE/BLACK
ITEM 54
125
HIGH THROTTLE SIGNAL
7
RED/BLACK
ITEM 54
160
HYDRAULIC VALVE SIGNAL
9
ORANGE/BLACK
ITEM 54
126
ENGINE KILL GROUND SIGNAL
4
ORANGE
ITEM 54
170
2-WHEEL DRIVE SIGNAL
6
BROWN
ITEM 54
-
SPARE
10
YELLOW/BLACK
-
-
SPARE
3
BLUE
-
-
SPARE
5
YELLOW
-
-
SPARE
13
BLUE/RED
-
-
SPARE
14
ORANGE/RED
-
-
SPARE
15
YELLOW/RED
-
-
SPARE
16
BROWN/RED
-
-
SPARE
17
BLACK/BLUE
-
-
SPARE
18
RED/BLUE
-
-
SPARE
19
ORANGE/BLUE
-
1B
70 70
126
126
1A
1A
73
4
73
18/19 CONDUCTOR WIRE SNORKEL WIRE NO.
1
1
28
70
160
16B
5
125
34A
160
ITEM 54
5
2
2
6
73A
25
125
BLACK
5C
5C
23
23
24
1
B. REX WIRE NO.
22C
22C
23
TERMINAL WIRING BOX
RUN - FROM PLATFORM
DESCRIPTION
28A
28B
22B
22B
22C
6
22A
22A
BRAND REX WIRE COLOR
4
SNORKEL WIRE NO.
13
13
14
16
170
AUX GROUND
4
3B
GRN
WHT
110
164B
16
34
110
77A
77B
SP1
78
167
3
BLK
4
164B
5
4A
16
34
16B
126
167
77A
78
77B
170
DESCRIPTION
B. REX WIRE NO.
BRAND REX WIRE COLOR
TERMINAL WIRING BOX
11
MOTOR LOW RANGE SIGNAL
12
BLACK/RED
ITEM 54
12
LEVEL - DOWN
13
BLUE/RED
ITEM 54
13
LEVEL - UP
14
ORANGE/RED
ITEM 54
14
BOOM - EXTEND
15
YELLOW/RED
ITEM 54
15
BOOM - RETRACT
6
BROWN
ITEM 54
16
HYDRAULIC SPEED
3
BLUE
ITEM 54
17
DRIVE - FORWARD
4
ORANGE
ITEM 54
18
DRIVE - REVERSE
10
YELLOW/BLACK
ITEM 54
19
STEER - LEFT
16
BROWN/RED
ITEM 54
20
STEER - RIGHT
8
BLUE/BLACK
ITEM 54
21A
RISER - DOWN
5
YELLOW
ITEM 54
21B
MAIN BOOM - DOWN
19
ORANGE/BLUE
ITEM 54
21C
JIB - DOWN
18
RED/BLUE
ITEM 54
22A
RISER - UP
2
RED
ITEM 54
22B
MAIN BOOM - UP
7
RED/BLACK
ITEM 54
22C
JIB - UP
9
ORANGE/BLACK
ITEM 54
23
SWING - CCW
17
BLACK/BLUE
ITEM 54
24
SWING - CW
11
BROWN/BLACK
ITEM 54
25
MED THROTTLE SIGNAL
1
BLACK
ITEM 54
1 36 3 18/19 BOOM WIRE (SEE CHART)
18/12 BOOM WIRE (SEE CHART)
BOOM SWITCH
TURNTABLE HARNESS
5
4 110 VOLT WIRE (FRONT CONNECTOR)
ENGINE HARNESS (CONTINENTAL) 12/8 BOOM WIRE (REAR CONNECTOR) (SEE CHART)
Page 3 - 4
Turntable electrical, Continental sheet 2 DWG. 0181614-2 Snorkel model ATB 60
AW0181614-2
Turntable electrical, Cummins before 3-12-98 item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59
3-6
part no
qty
0181536 0180993 0180994 0181613 0181550 0150810 0150910 0150811 0150813 3050002 3020040 5093004 5093002 3040270 3040269 3040268 3044163 5560031 3040082 0181025 0090959 0080519 0101566 0080484 970449 986299 987119 970049 3070016 5560004 970889 987139 986359 5569910 5560034 0181188 986019 987099 0181026 3044160 0151813 986269 0101565 5560038 480652 5560033 970489 0181503 974709 0082029 7630230 20082046 974659 3040187 3040070 3040046 0071557 3044854 3046972
1 1 1 1 1 1 2 1 1 1 1 4 1 1 3 3 1 2 1 1 1 1 1 1 3 5 5 9 1 11 2 2 2 2 6 1 1 1 1 2 2 2 1 4 1 2 2 1 2 1 3 1 2 1 1 2 1 6 28
description Wiring box - (see page 3-22 for parts breakdown) Solenoid switch - (see page 3-60 for parts breakdown) Boom lift switch - (see page 3-58 for parts breakdown) Wire harness, Cummins engine Wire harness, turntable Battery box Battery hold down bolt Insulator angle Battery hold down angle Battery, 12 volt DC - 550 CCA Tilt alarm sensor 5° Clamp Clamp Insulator boot Insulator boot Insulator boot Terminal ring tongue insulated 16/14 wire Nut 5/16-18 self locking Terminal .250 tab male slip-on fully insulated 16/14 wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Capscrew 3/8-16 x 3/4 inch long hex head grade 5 Washer 3/8 medium flat Washer 3/8 medium lock Capscrew 1/4-20 x 1 inch long hex head grade 5 Temperature gauge Nut 1/4-20 self locking Capscrew 1/2-13 x 1 inch long hex head grade 5 Washer 1/2 medium lock Washer 1/2 medium flat Machine screw #10-24 x 2-1/2 inch long round head Nut #10-24 self locking Wire harness, 110 volt power Washer 1/4 medium flat Washer 1/4 medium lock Diode wire Terminal #10 stud insulated 16/14 wire Diode wire Washer 5/16 medium flat Battery ground wire Nut #10-32 self locking Siren, tilt alarm Nut 3/8-16 self locking Capscrew 3/8-16 x 1-1/2 inch long hex head grade 5 Bracket, tilt alarm Machine screw #10-24 x 1 inch long round head Mount plate, actuator module Sandwich mount Actuator module - (included with engine) Machine screw #10-24 x 1/2 inch long round head Connector Connector locknut Terminal .250 tab male slip-on fully insulated 22/18 wire Jumper wire Terminal ring tongue insulated 12/10 wire Terminal .188 tab female slip-on insulated 22/18 wire
ATB 60 – 01-97 through 01-01
SOLENOID SWITCH ASSEMBLY
CUMMINGS ENGINE 15
BTRY DISC
INSTRUMENT PANEL 23 MAGNETIC SWITCH
3
G NC
41
NO
3C
164
WHT RED
NC
1 FUEL SOLENOID
55B
57
56
1A
EMER POWER
8D
55A
ADDCO ACT WIRE (FRONT HOLE)
19 24
43
20
(REAR)12/8
5A 5B 6 3
21
39
(FRONT)110 VOLT
18/19
164B 57
22
55
5
5A
16
54
52
56
1
T/T HARNESS
STARTER
15
46
36
ENG HARNESS
START
3 ALTERNATOR (TOP VIEW)
BOOM SWITCH
46
18/19
2
C
29
BLK
126
8D
167
AMMETER 14
3C 3B
TEMP GAUGE
40
BLK
S
B
OIL PRESSURE SWITCH
4
BATTERY
4
TO WIRING BOX
EMERGENCY POWER UNIT
16B 18 7
160C 49
42
57 35
6 24
3
TO ENGINE ADAPTER (GRD) 34 25
26
35
15
14
19
20
22C
21C
22A
21A
13
12
45
A
TILT ALARM SIREN
11
28
30
56
27
12
74 TILT SENSOR
5
9
VICKERS PACKAGE VALVE WIRING
25
VIEW A-A
43
A
1D 73A
RED WHITE
160C
26
BLACK
8 27
SP1
10
3
12
2
25
26
56
27 30
51
33
32
46
47
48
30
TO BATTERY
WECO PACKAGE VALVE WIRING
TO STARTER
31
52
B
53 37
28
19
21C
22C
21A
22A
12
13
28B
35
12
PROP. DRIVE/ LIFT/SWING
SENSE LINE DUMP
17
22B
38
14
20
13
23
12
15
17
50 28
16B
C1
C2
C1
C2 C2
C1
18 21B 24
170
34A
SPEED SHIFT VALVE
23 B
29
1
AW0181611-1
VIEW B-B
DWG. 0181611-1
Turntable electrical, Cummins before 3-12-98, sheet 1 Snorkel model ATB 60
Page 3 - 7
WIRING BOX
74
ENGINE ALARM RELAY A
B
WHT ACTUATOR (ON ENGINE)
9
7
87 85 30
86
1
6
3
86
TILT RELAY
GRAY
87
87 87A
87A
4
ADDCO ACTUATOR MODULE
RED
BLK
87A
85 30
MEDIUM THROTTLE
55A
85 30
86
55B
HIGH THROTTLE
12/8 CONDUCTOR WIRE SNORKEL WIRE NO.
11
11
11
12
BLK
5B
12
12
13
13
13
14
17
17
18
20 21A
21C
55 164
164
164
25
27
27
21C
21C
31
26
26
28
6 6
22A 22B
25
4A
23
23
24
5C
5C
22C
22C
23
28A
28B
22B
22B
22C
6
22A
22A
24
24
28
2
2
6
73A
25
4 5
125 160
AUX GROUND 110
BLK
3B
GRN
4
164B
110
16
34
167
3
WHT
4
164B
5
4A
16
34
16B
126
167
77A
78
77B
170
SP1
1 3 18/19 BOOM WIRE (SEE CHART)
BOOM SWITCH
5 TURNTABLE HARNESS
4
Page 3 - 8
1
BLACK
ITEM 58
6
EMERGENCY POWER
4
ORANGE
26
PLATFORM ROTATION - CW
5
YELLOW
ITEM 58
27
PLATFORM ROTATION - CCW
8
BLUE/BLACK
ITEM 58
110
110 VOLT - POWER
3
BLUE
-
110
110 VOLT - NEUTRAL
6
BROWN
-
ITEM 58
BRAND REX WIRE COLOR
TERMINAL WIRING BOX
4
RUN - FROM PLATFORM
1
BLACK
ITEM 59
5
START - FROM PLATFORM
11
BROWN/BLACK
ITEM 59
28
SENSE LINE DUMP
12
BLACK/RED
ITEM 59
70
BOOM SPEED SIGNAL
2
RED
ITEM 59
73
LEVEL SENSOR SIGNAL
8
BLUE/BLACK
ITEM 59
125
HIGH THROTTLE SIGNAL
7
RED/BLACK
ITEM 59
160
HYDRAULIC VALVE SIGNAL
9
ORANGE/BLACK
ITEM 59
126
ENGINE KILL GROUND SIGNAL
4
ORANGE
ITEM 59
170
2-WHEEL DRIVE SIGNAL
6
BROWN
ITEM 59
-
SPARE
10
YELLOW/BLACK
-
-
SPARE
3
BLUE
-
-
SPARE
5
YELLOW
-
-
SPARE
13
BLUE/RED
-
DESCRIPTION
B. REX WIRE NO.
-
SPARE
14
ORANGE/RED
-
-
SPARE
15
YELLOW/RED
-
-
SPARE
16
BROWN/RED
-
-
SPARE
17
BLACK/BLUE
-
-
SPARE
18
RED/BLUE
-
-
SPARE
19
ORANGE/BLUE
-
DWG. 0181611-2
DESCRIPTION
B. REX WIRE NO.
BRAND REX WIRE COLOR
TERMINAL WIRING BOX
11
MOTOR LOW RANGE SIGNAL
12
BLACK/RED
ITEM 59
12
LEVEL - DOWN
13
BLUE/RED
ITEM 59
13
LEVEL - UP
14
ORANGE/RED
ITEM 59
14
BOOM - EXTEND
15
YELLOW/RED
ITEM 59
15
BOOM - RETRACT
6
BROWN
ITEM 59
16
HYDRAULIC SPEED
3
BLUE
ITEM 59
17
DRIVE - FORWARD
4
ORANGE
ITEM 59
18
DRIVE - REVERSE
10
YELLOW/BLACK
ITEM 59
19
STEER - LEFT
16
BROWN/RED
ITEM 59
20
STEER - RIGHT
8
BLUE/BLACK
ITEM 59
21A
RISER - DOWN
5
YELLOW
ITEM 59
21B
MAIN BOOM - DOWN
19
ORANGE/BLUE
ITEM 59
21C
JIB - DOWN
18
RED/BLUE
ITEM 59
22A
RISER - UP
2
RED
ITEM 59
22B
MAIN BOOM - UP
7
RED/BLACK
ITEM 59
22C
JIB - UP
9
ORANGE/BLACK
ITEM 59
23
SWING - CCW
17
BLACK/BLUE
ITEM 59
24
SWING - CW
11
BROWN/BLACK
ITEM 59
25
MED THROTTLE SIGNAL
1
BLACK
ITEM 59
36 ENGINE HARNESS (CUMMINS)
110 VOLT WIRE (FRONT CONNECTOR) 12/8 BOOM WIRE (REAR CONNECTOR) (SEE CHART)
Turntable electrical, Cummins before 3-12-98, sheet 2 Snorkel model ATB 60
GROUND
SNORKEL WIRE NO.
170
18/19 BOOM WIRE (SEE CHART)
ITEM 58
3
18/19 CONDUCTOR WIRE
1A
1A
73
16B
160
ITEM 58
RED/BLACK
126
126
34A
125
RED
7
1B
70 73
2
POWER TO PLATFORM
1
1
28 70
70
POWER TO PLATFORM
18/19 CONDUCTOR WIRE
21B
21B
TERMINAL WIRING BOX
2
SNORKEL WIRE NO.
1D
1D
160A
21A
21A
21B
160
160C
20
20
BRAND REX WIRE COLOR
1
38
19
19
B. REX WIRE NO.
16A
18
18
19
3
15
15
17
3
14
14
15
16
DESCRIPTION
AW0181611-2
Turntable electrical, Cummins after 3-12-98 item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59
3 - 10
part no
qty
0181536 0180993 0180994 0181613 0181550 0150810 0150910 0150811 0150813 3050002 3020040 5093004 5093002 3040270 3040269 3040268 3044163 5560031 3040082 0181025 0090959 0080519 0101566 0080484 970449 986299 987119 970049 3070016 5560004 970889 987139 986359 5569910 5560034 0181188 986019 987099 0181026 3044160 0151813 986269 0101565 5560038 480652 5560033 970489 0181503 974709 0082029 7630230 20082046 974659 3040187 3040070 3040046 0071557 3044854 3046972
1 1 1 1 1 1 2 1 1 1 1 4 1 1 3 3 1 2 1 1 1 1 1 1 3 5 5 9 1 11 2 2 2 2 6 1 1 1 1 2 2 2 1 4 1 2 2 1 2 1 3 1 2 1 1 2 1 6 28
description Wiring box - (see page 3-22 for parts breakdown) Solenoid switch - (see page 3-60 for parts breakdown) Boom lift switch - (see page 3-58 for parts breakdown) Wire harness, Cummins engine Wire harness, turntable Battery box Battery hold down bolt Insulator angle Battery hold down angle Battery, 12 volt DC - 550 CCA Tilt alarm sensor 5° Clamp Clamp Insulator boot Insulator boot Insulator boot Terminal ring tongue insulated 16/14 wire Nut 5/16-18 self locking Terminal .250 tab male slip-on fully insulated 16/14 wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Capscrew 3/8-16 x 3/4 inch long hex head grade 5 Washer 3/8 medium flat Washer 3/8 medium lock Capscrew 1/4-20 x 1 inch long hex head grade 5 Temperature gauge Nut 1/4-20 self locking Capscrew 1/2-13 x 1 inch long hex head grade 5 Washer 1/2 medium lock Washer 1/2 medium flat Machine screw #10-24 x 2-1/2 inch long round head Nut #10-24 self locking Wire harness, 110 volt power Washer 1/4 medium flat Washer 1/4 medium lock Diode wire Terminal #10 stud insulated 16/14 wire Diode wire Washer 5/16 medium flat Battery ground wire Nut #10-32 self locking Siren, tilt alarm Nut 3/8-16 self locking Capscrew 3/8-16 x 1-1/2 inch long hex head grade 5 Bracket, tilt alarm Machine screw #10-24 x 1 inch long round head Mount plate, actuator module Sandwich mount Actuator module - (included with engine) Machine screw #10-24 x 1/2 inch long round head Connector Connector locknut Terminal .250 tab male slip-on fully insulated 22/18 wire Jumper wire Terminal ring tongue insulated 12/10 wire Terminal .188 tab female slip-on insulated 22/18 wire
ATB 60 – 01-97 through 01-01
SOLENOID SWITCH ASSEMBLY
CUMMINS ENGINE
15 41
BTRY DISC
INSTRUMENT PANEL
23
MAGNETIC SWITCH NC
TEMP GAUGE
3C 3B
1
NC
ADDCO ACT WIRE (FRONT HOLE)
WHT RED
126
BLK 55B
TO FUEL SOLENOID
55A
36 3
8D
52
24
164B
21 5A 5B 6 3
57
22
16
20
TO WIRING BOX 45
18
35
49
51
42
7
A
57
50 6
11
24 3 35
8 10
A
TO BATTERY
16B 15
17 25
26
46
27 16B
160C
47
48
WECO PACKAGE VALVE WIRING
13
14
20
19
21C
22C
21A
22A
12
13
28B
12
30 PROP DRIVE/ LIFT/SWING
TO STARTER
B
12
B
56
VIEW B-B
23
2
RED WHITE
3
VIEW A-A
28
1D 73A
9
12
5
35
27
43
25
TILT SENSOR
SP1
26
12 74
53
BLACK
34 25
30
160C
TO ENGINE ADAPTER (GRD)
28
TILT ALARM
56
52
32
4
BATTERY
30
33
55
39
EMERGENCY POWER UNIT
27
54
43
4
26
(REAR)12/8 (FRONT)110 VOLT
5A
T/T HARNESS
56
1
ENG HARNESS
5
8E
BOOM SWITCH
15
START
ALTERNATOR (TOP VIEW)
18/19
STARTER
18/19
46
46
C
29
57
56
EMER POWER
1A
8F
167
AMMETER
2
OIL PRESSURE SWITCH
19
NO
3C
164
40
S
BLK
B
14
3
G
37
38
17 C1
15
14
19
20
22C
21C
22A
21A
13
12
22B
C1
C2
C2 C2
C1
18 21B 24
170
SENSE LINE DUMP 34A
SPEED SHIFT VALVE
23
28
31 29
1
AW0181838-1
VICKERS PACKAGE VALVE WIRING
DWG. 0181838-1
Turntable electrical, Cummins after 3-12-98, sheet 1 Snorkel model ATB 60
Page 3 - 11
WIRING BOX
A
B
7
RED
74
ENGINE ALARM RELAY
WHITE
9
3
86
TILT RELAY
BLK
87A
87A
85 30
86
1 6
ACTUATOR (ON ENGINE)
GRAY
87
87
87 87A
4
ADDCO ACTUATOR MODULE
85 30
MEDIUM THROTTLE
55A
85 30
86
55B
HIGH THROTTLE
12/8 CONDUCTOR WIRE SNORKEL WIRE NO.
5B
11 12
BLACK
11
11
12
12
13 14 15
17
17
18
20
21B
55 164 164
25
164
21B
21B
21C
160A
21A
21A
27
21C
21C
27
31 26
26
6
28
6 22A
28B
22B
22B
22C
28A 5C
5C
22C
22C
4A 23
2
23
23
24
28
ITEM 58
3
GROUND
1
BLACK
ITEM 58
6
EMERGENCY POWER
4
ORANGE
ITEM 58
26
PLATFORM ROTATION - CW
5
YELLOW
ITEM 58
27
PLATFORM ROTATION - CCW
8
BLUE/BLACK
ITEM 58
110
110 VOLT - POWER
3
BLUE
-
110
110 VOLT - NEUTRAL
6
BROWN
-
DESCRIPTION
126
126
1A
1A
73
4 170
AUX GROUND 3 110
3B
GRN
4
164B
110
16
34
167
3
SP1
1 5
3 18/19 BOOM WIRE (SEE CHART)
Turntable electrical, Cummins after 3-12-98, sheet 2 Snorkel model ATB 60
BOOM SWITCH
TURNTABLE HARNESS
BRAND REX WIRE COLOR
TERMINAL WIRING BOX
RUN - FROM PLATFORM
1
BLACK
ITEM 59
5
START - FROM PLATFORM
11
BROWN/BLACK
ITEM 59
28
SENSE LINE DUMP
12
BLACK/RED
ITEM 59
70
BOOM SPEED SIGNAL
2
RED
ITEM 59
73
LEVEL SENSOR SIGNAL
8
BLUE/BLACK
ITEM 59
125
HIGH THROTTLE SIGNAL
7
RED/BLACK
ITEM 59
160
HYDRAULIC VALVE SIGNAL
9
ORANGE/BLACK
ITEM 59
126
ENGINE KILL GROUND SIGNAL
4
ORANGE
ITEM 59
170
2-WHEEL DRIVE SIGNAL
6
BROWN
ITEM 59
-
SPARE
10
YELLOW/BLACK
-
-
SPARE
3
BLUE
-
-
SPARE
5
YELLOW
-
-
SPARE
13
BLUE/RED
-
-
SPARE
14
ORANGE/RED
-
-
SPARE
15
YELLOW/RED
-
-
SPARE
16
BROWN/RED
-
-
SPARE
17
BLACK/BLUE
-
-
SPARE
18
RED/BLUE
-
-
SPARE
19
ORANGE/BLUE
-
DESCRIPTION
B. REX WIRE NO.
BRAND REX WIRE COLOR
TERMINAL WIRING BOX
11
MOTOR LOW RANGE SIGNAL
12
BLACK/RED
ITEM 59
12
LEVEL - DOWN
13
BLUE/RED
ITEM 59
13
LEVEL - UP
14
ORANGE/RED
ITEM 59
14
BOOM - EXTEND
15
YELLOW/RED
ITEM 59
15
BOOM - RETRACT
6
BROWN
ITEM 59
16
HYDRAULIC SPEED
3
BLUE
ITEM 59
17
DRIVE - FORWARD
4
ORANGE
ITEM 59
18
DRIVE - REVERSE
10
YELLOW/BLACK
ITEM 59
19
STEER - LEFT
16
BROWN/RED
ITEM 59
20
STEER - RIGHT
8
BLUE/BLACK
ITEM 59
21A
RISER - DOWN
5
YELLOW
ITEM 59
21B
MAIN BOOM - DOWN
19
ORANGE/BLUE
ITEM 59
21C
JIB - DOWN
18
RED/BLUE
ITEM 59
22A
RISER - UP
2
RED
ITEM 59
22B
MAIN BOOM - UP
7
RED/BLACK
ITEM 59
22C
JIB - UP
9
ORANGE/BLACK
ITEM 59
23
SWING - CCW
17
BLACK/BLUE
ITEM 59
24
SWING - CW
11
BROWN/BLACK
ITEM 59
25
MED THROTTLE SIGNAL
1
BLACK
ITEM 59
36 4 ENGINE HARNESS (CUMMINS)
110 VOLT WIRE (FRONT CONNECTOR) 12/8 BOOM WIRE (REAR CONNECTOR) (SEE CHART)
DWG. 0181838-2
WHT
4
164B
5
4A
16
34
16B
126
167
77A
78
77B
170
BLK
34A
160
16B
5
125
B. REX WIRE NO.
4
18/19 CONDUCTOR WIRE
1B
70
73
Page 3 - 12
RED/BLACK
SNORKEL WIRE NO.
70
18/19 BOOM WIRE (SEE CHART)
7
1
28
70
160
POWER TO PLATFORM
2
1
73A
25
125
ITEM 58
2
24
24
6 25
6
22A
22A
22B
RED
18/19 CONDUCTOR WIRE
1D
1D
20
20
21A
160
160C
19
19
TERMINAL WIRING BOX
2
SNORKEL WIRE NO.
38
18
18
19
BRAND REX WIRE COLOR
POWER TO PLATFORM
3
16A
15
15
17
3
14
14
B. REX WIRE NO.
1
16
13
13
DESCRIPTION
AW0181838-2
Turntable electrical, Ford LRG-425 item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
part no 0181783 0180992 0180994 0181785 0181550 0150810 0150910 0150811 0150813 3050002 3020040 5093004 480652 3040270 3040269 3040268 3044163 5560031 3040082 0091265 0090959 0080519 0101566 0080484 970449 986299 987119 970049 3070021 5560004 970889 987139 986359 0112092 0181188 0151813 3040046 3040452 3044145 0071557 3040083 974709 986269 970489 5560038 3040301 970469 7630688 3020081
qty 1 1 1 1 1 1 2 1 1 1 1 5 1 1 3 3 1 2 1 1 1 1 1 1 3 5 5 8 1 8 2 2 2 2 1 1 2 3 1 2 1 1 5 2 2 4 1 2 1 1
description Wiring box, Ford LRG-425 - (see page 3-26 for parts breakdown) Solenoid switch, Ford LRG-425 - (see page 3-61 for parts breakdown) Boom lift switch - (see page 3-58 for parts breakdown) Wire harness, Ford LRG-425 engine Wire harness, turntable Battery box Battery hold down bolt Insulator angle Battery hold down angle Battery, 12 volt DC - 550 CCA Tilt alarm sensor 5° Clamp Siren, tilt alarm Insulator boot Insulator boot Insulator boot Terminal ring tongue insulated 16/14 wire Nut 5/16-18 self locking Terminal .250 tab male slip-on fully insulated 16/14 wire Battery wire Jumper wire Jumper wire Jumper wire Jumper wire Capscrew 3/8-16 x 3/4 inch long hex head grade 5 Washer 3/8 medium flat Washer 3/8 medium lock Capscrew 1/4-20 x 1 inch long hex head grade 5 Temperature gauge Nut 1/4-20 self locking Capscrew 1/2-13 x 1 inch long hex head grade 5 Washer 1/2 medium lock Washer 1/2 medium flat Machine screw #10-24 x 2-1/2 inch round head Decal, engine control module Wire harness, 110 volt power Diode wire Terminal .250 tab male slip-on fully insulated 22/18 wire Insulator boot Terminal #8 stud insulated 22/18 wire Jumper wire Terminal .250 tab female slip-on fully insulated 16/14 wire Machine screw #10-24 x 1 inch long round head Washer 5/16 medium flat Capscrew 3/8-16 x 1-1/2 inch long hex head grade 5 Nut #10-32 self locking Hole plug 7/8 inch diameter Capscrew 3/8-16 x 1 inch long hex head grade 5 Indicator lamp Switch, toggle
Parts list continued on next page
ATB 60 – 01-97 through 01-01
3 - 13
Turntable electrical, Ford LRG-425 item 51 52 53 54 55 56 57 58 59 60
3 - 14
part no 0112093 0181503 5560033 0081558 7630687 3040047 0071563 3044854 3046972 3040047
qty 1 1 2 1 1 1 1 6 27 1
description Bracket, ECM mounting Bracket, tilt alarm Nut 3/8-16 self locking Jumper wire Engine control module - (included with engine) Terminal .250 tab female slip-on fully insulated 22/18 wire Jumper wire Terminal ring tongue insulated 12/10 wire Terminal .188 tab female slip-on insulated 22/18 wire Terminal .250 tab female slip-on fully insulated 22/18 wire
ATB 60 – 01-97 through 01-01
15 SOLENOID SWITCH ASSY
FORD ENGINE
BTRY DISC
20
57 57
INSTRUMENT PANEL
TEMP GAUGE
35
50
WHT RED
FILTER LOCK
MAIN ENGINE HARNESS 77B
55
57
56
29
BLK
GRD
EMER POWER
1A
2
DUEL FUEL
STARTER
BLK
AMMETER
14
1
49
5A
56
24 46
47
51
ALT
3
156 3
164B
36
57
FUEL PUMP
21 22
OIL PRESSURE SWITCH
23 BATTERY
4 171
58
(REAR)12/8
NC
(FRONT)110 VOLT
4
T/T HARNESS (REAR) ENG HARNESS
77B
5
18/19 18/12
1
BOOM SWITCH
15
TO WIRING BOX
170 6 181
WHT
180
MALFUNCTION INDICATOR SWITCH
180A
RED
160C
MALFUNCTION LAMP
16B 13
57
16
3
14
56 EMER POWER UNIT
32
31
29
1
43
15
20
19
21C
22C
21A
22A
12
13
A
41 33
35
30
LEVEL SIREN
11
28
38 35
12
74
LEVEL SENSOR
160C
VICKERS PACKAGE VALVE WIRING
VIEW A-A
RED
SP1
5
BLK
34
2 28
30
25
26
27 28B
23
48
8
10
9
12
25
26
27
ENG WIRE ASSY
TO STARTER 25
12
26
12
27
TO ENG ADAPTER (GRD)
38
15
SENSE LINE DUMP
19
20
22C
21C
22A
21A
13
12
17 52
SPEED SHIFT VALVE
45
12 PROP DRIVE/ LIFT/SWING
17 34A
53
WECO PACKAGE VALVE WIRING
170
18 21B 24
C2
C1
C2 C2
C1
22B
C1
23
20
AW0181779-1
24 7
A
16B 14
12
27
1D 73A
3
TO BTRY
26
WHT
6 18
44
DWG. 0181779-1
Turntable electrical Ford LRG-425, sheet 1 Snorkel model ATB 60
Page 3 - 15
WIRING BOX
74
RUN 87 87A
55A 55B
87
87 87A
87A 85 30
86
86
85 30
86
HIGH THROTTLE
86
11
11
12
17
17
18
27
28B
22B
22B
PLATFORM ROTATION - CW
5
YELLOW
ITEM 58
87
27
PLATFORM ROTATION - CCW
8
BLUE/BLACK
ITEM 58
87A
110
110 VOLT - POWER
3
BLUE
-
110
110 VOLT - NEUTRAL
6
BROWN
-
85 30
DUAL FUEL
SNORKEL WIRE NO.
26
6
28A 5C
5C 4A
126
2
6 28
TERMINAL WIRING BOX
RUN - FROM PLATFORM
1
BLACK
ITEM 59
5
START - FROM PLATFORM
11
BROWN/BLACK
ITEM 59
28
SENSE LINE DUMP
12
BLACK/RED
ITEM 59
70
BOOM SPEED SIGNAL
2
RED
ITEM 59
73
LEVEL SENSOR SIGNAL
8
BLUE/BLACK
ITEM 59
125
HIGH THROTTLE SIGNAL
7
RED/BLACK
ITEM 59
160
HYDRAULIC VALVE SIGNAL
9
ORANGE/BLACK
ITEM 59
126
ENGINE KILL GROUND SIGNAL
4
ORANGE
ITEM 59
170
2-WHEEL DRIVE SIGNAL
6
BROWN
ITEM 59
-
SPARE
10
YELLOW/BLACK
-
-
SPARE
3
BLUE
-
-
SPARE
5
YELLOW
-
-
SPARE
13
BLUE/RED
-
-
SPARE
14
ORANGE/RED
-
-
SPARE
15
YELLOW/RED
-
-
SPARE
16
BROWN/RED
-
-
SPARE
17
BLACK/BLUE
-
-
SPARE
18
RED/BLUE
-
-
SPARE
19
ORANGE/BLUE
-
1B
70
126 1A
1A
4 34A
160
16B
5
125
4
73
73
18/19 CONDUCTOR WIRE SNORKEL WIRE NO.
70
170
AUX GROUND
4
110
3
78
1 5
3 18/19 BOOM WIRE (SEE CHART)
BOOM SWITCH
TURNTABLE HARNESS
DESCRIPTION
B. REX WIRE NO.
BRAND REX WIRE COLOR
TERMINAL WIRING BOX
11
MOTOR LOW RANGE SIGNAL
12
BLACK/RED
ITEM 59
12
LEVEL - DOWN
13
BLUE/RED
ITEM 59
13
LEVEL - UP
14
ORANGE/RED
ITEM 59
14
BOOM - EXTEND
15
YELLOW/RED
ITEM 59
15
BOOM - RETRACT
6
BROWN
ITEM 59
16
HYDRAULIC SPEED
3
BLUE
ITEM 59
17
DRIVE - FORWARD
4
ORANGE
ITEM 59
18
DRIVE - REVERSE
10
YELLOW/BLACK
ITEM 59
19
STEER - LEFT
16
BROWN/RED
ITEM 59
20
STEER - RIGHT
8
BLUE/BLACK
ITEM 59
21A
RISER - DOWN
5
YELLOW
ITEM 59
21B
MAIN BOOM - DOWN
19
ORANGE/BLUE
ITEM 59
21C
JIB - DOWN
18
RED/BLUE
ITEM 59
22A
RISER - UP
2
RED
ITEM 59
22B
MAIN BOOM - UP
7
RED/BLACK
ITEM 59
22C
JIB - UP
9
ORANGE/BLACK
ITEM 59
23
SWING - CCW
17
BLACK/BLUE
ITEM 59
24
SWING - CW
11
BROWN/BLACK
ITEM 59
25
MED THROTTLE SIGNAL
1
BLACK
ITEM 59
36 4
ENGINE HARNESS (FORD)
110 VOLT WIRE (FRONT CONNECTOR) 12/8 BOOM WIRE (REAR CONNECTOR) (SEE CHART)
DWG. 0181779-2
WHT
164B
4A
3
110
GRN
SP1
16
34
3
BLK
4
164B
5
4A
16
34
16B
167
126
77A
78
77B
170
Page 3 - 16
BRAND REX WIRE COLOR
4
1
28
70
Turntable electrical Ford LRG-425, sheet 2 Snorkel model ATB 60
B. REX WIRE NO.
2
1
73A
25
18/19 BOOM WIRE (SEE CHART)
DESCRIPTION
24
24
160
ITEM 58
26
6
23
23
125
ITEM 58
ORANGE
22C
22C
25
BLACK
4
27
6
24
1
EMERGENCY POWER
31
22A
22A
23
GROUND
6
164
25
28
22C
3
55
26
22B
ITEM 58
164
21C
21C
22A
ITEM 58
RED/BLACK
21B
21B
21C
RED
7
1D
1D
160A
21A
21A
21B
160
160C
20
20
21A
2
POWER TO PLATFORM
38
19
19
20
POWER TO PLATFORM
16A
18
18
19
TERMINAL WIRING BOX
2
3
15
15
17
BRAND REX WIRE COLOR
18/19 CONDUCTOR WIRE 3
14
14
15
B. REX WIRE NO.
1
16
13
13
14
DESCRIPTION
77B 12
12
13
SNORKEL WIRE NO.
78A
78B
11
12/8 CONDUCTOR WIRE
85 30
85 30
86
MEDIUM THROTTLE
TILT RELAY
149
87 87A
AW0181779-2
Turntable electrical, Hatz item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52
3 - 18
part no 0181429 0180993 0180994 0181435 0181550 0150810 0150910 0150811 0150813 3050002 3020040 5093004 3044161 3040270 3040269 3040268 3044162 5560031 3040082 984069 0090959 0080519 0101565 0080483 970449 986299 987119 970049 986019 5560004 970889 987139 986359 5569910 5560034 0181188 0071557 3044854 0181503 480652 970529 3040083 5093002 986269 974709 0090623 0181433 970469 5560033 3046972 3046697 3044332
qty 1 1 1 1 1 1 2 1 1 1 1 5 3 1 3 1 1 2 2 2 1 1 2 1 3 3 3 9 5 9 2 2 2 2 4 1 1 7 1 1 2 1 1 2 2 1 1 2 4 27 4 1
description Wiring box, Hatz - (see page 3-30 for parts breakdown) Solenoid switch - (see page 3-60 for parts breakdown) Boom lift switch - (see page 3-58 for parts breakdown) Wire harness, Hatz engine Wire harness, turntable Battery box Battery hold down bolt Insulator angle Battery hold down angle Battery, 12 volt DC - 550 CCA Tilt alarm sensor 5° Clamp Terminal #10 stud insulated 16/14 wire Insulator boot Insulator boot Insulator boot Terminal 1/4 stud insulated 16/14 wire Nut 5/16-18 self locking Terminal .250 tab male slip-on fully insulated 16/14 wire Nut 1/4-20 hex Jumper wire Jumper wire Battery ground wire Jumper wire Capscrew 3/8-16 x 3/4 inch long hex head grade 5 Washer 3/8 medium flat Washer 3/8 medium lock Capscrew 1/4-20 x 1 inch long hex head grade 5 Washer 1/4 medium flat Nut 1/4-20 self locking Capscrew 1/2-13 x 1 inch long hex head grade 5 Washer 1/2 medium lock Washer 1/2 medium flat Machine screw #10-24 x 2-1/2 inch long round head Nut #10-24 self locking Wire harness, 110 volt power Jumper wire Terminal ring tongue insulated 12/10 wire Bracket, tilt alarm Siren, tilt alarm Capscrew 3/8-16 x 2-1/2 inch long hex head grade 5 Terminal .250 tab female slip-on fully insulated 16/14 wire Clamp Washer 5/16 medium flat Machine screw #10-24 x 1 inch long round head Jumper wire Angle Capscrew 3/8-16 x 1 inch long hex head grade 5 Nut 3/8-16 self locking Terminal .188 tab female slip-on insulated 22/18 wire Terminal .188 tab female slip-on insulated 16/14 wire Terminal .250 tab female slip-on insulated 16/14 wire
ATB 60 – 01-97 through 01-01
INSTRUMENT PANEL 15
3 D-
B
0
H7 H5 164
23
3
7
13 0
#3 CYL TEMP
#4 CYL TEMP
AIR FILTER
OIL PRESS
NO
NO
NO
NC
35
34
30
H3
H4
H17
H
H5
H7
H0
D+
B+ 50
H1 1A
EMER POWER SOL
GEN 3-Y
START MOTOR
H2
AMMETER
38
1
46
6
2
S
START/STOP
SPEED CONT
H1
C
BTRY DISC SWITCH
HATZ ENGINE
MAGNETIC SWITCH
22 14
H14
SOLENOID SWITCH ASSY
15
START SOL 21
24
5B
3
H3
VIEW A-A 4
16 BATTERY 23 TO WIRING BOX
EMER POWER UNIT
WIRING BOX (FRONT VIEW)
TO WIRING BOX
1 44 40
11
28
30
A
5 TILT ALARM SIREN
12 12 30 39
49
TILT SENSOR
A
41
SP1
29
24
(REAR) 12/8
23
(FRONT) 110 VOLT
5
ENG HARNESS
3
74
28
36
17
18/19
37
TURNTABLE HARNESS
35
18/12
45
BOOM SWITCH
6
7
18
4
1D 73A
48
13
21A
22A
21C
22C
20
19
15
10
SENSE LINE DUMP
14
19
B
16B 28B
9
24
160C
2
23
30
12
28
25
26
15
170
17
23
47
B
PKG VALVE
21B
8
18
49
3 12
C2
C2
C1
C1
C2
34A
22B
SPEED SHIFT
C1
PROP DRIVE/LIFT/SWING
27
TO WIRING BOX
12 1 33
32
31
TURNTABLE LH SIDE
VIEW B-B
TURNTABLE RH SIDE
AW0181425-1
Turntable electrical, Hatz sheet 1 Snorkel model ATB 60
Page 3 - 19
START INTERLOCK RELAY 3
5B
9 IN
6 1
MEDIUM THROTTLE 87
7 IN B
4
HIGH THROTTLE 87
87A 86
87A 85
86
85
30
30
12/8 CONDUCTOR WIRE
A
11
11 12
SNORKEL WIRE NO.
H14
11 12
12
13
13
14
13
14
17
17
19
20
21A
55
164 164
164
160A 27
21C
25
22B
22B
22B
22C
23
24 25
RED
ITEM 51
7
RED/BLACK
ITEM 51
3
GROUND
1
BLACK
ITEM 51
6
EMER. POWER
4
ORANGE
ITEM 51
26
PLAT. ROT. - CW
5
YELLOW
ITEM 51
27
PLAT. ROT. - CCW
8
BLUE/BLACK
ITEM 51
110
110 VOLT-POWER
3
BLUE
-
110
110 VOLT-NEUTRAL
6
BROWN
-
DESCRIPTION
B. REX WIRE NO.
BRAND REX WIRE COLOR
TERMINAL WIRING BOX
4
RUN-FROM PLAT.
1
BLACK
ITEM 52
5
START-FROM PLAT.
11
BROWN/BLACK
ITEM 52
28
SENSE LINE DUMP
12
BLACK/RED
ITEM 52
70
BOOM SPEED SIGNAL
2
RED
ITEM 52
73
LEVEL SENSOR SIGNAL
8
BLUE/BLACK
ITEM 52
125
HIGH THROTTLE SIGNAL
7
RED/BLACK
ITEM 52
160
HYD. VALVE SIGNAL
9
163
ENGINE KILL GRD. SIGNAL
4
ORANGE
ITEM 53
170
2-WHEEL DRIVE SIGNAL (4X4 ONLY)
6
BROWN
ITEM 52
-
SPARE
10
YELLOW/BLACK
-
-
SPARE
3
BLUE
-
-
SPARE
5
YELLOW
-
ORANGE/BLACK ITEM 52
5C
2
2
28A
28B
18/19 CONDUCTOR WIRE
24
28
28 70
163
1B
55 163
73
1A
1A
4
4
73
163
70
70
SNORKEL WIRE NO.
1
1
73A
25
160
H4
170
16B
5
125 34A
160
6
6
28
53
23
24
125
2
POWER TO PLAT.
22C
22C
23
26
6
22A
22A
27
26
31 22A
POWER TO PLAT.
SNORKEL WIRE NO.
160
160C
21B
21C
21C
1
18/12 CONDUCTOR WIRE
16A
21A
21B
21B
TERMINAL WIRING BOX
3
19
20
21A
BRAND REX WIRE COLOR
2
3
18
19
20
16
17
18
18
B. REX WIRE NO.
14 15
15
15
DESCRIPTION
H2
4
54
3A
110 110
BROWN (6)
AUX GROUND
1
BLUE (3)
3
4
16
55
34
H
H17
H0
WHT BLK
GREEN
5
4A
16
34
16B
164B
163B
170
B. REX WIRE NO.
BRAND REX WIRE COLOR
TERMINAL WIRING BOX
11
MOTOR LO RANGE SIGNAL
12
BLACK/RED
ITEM 52
12
LEVEL-DOWN
13
BLUE/RED
ITEM 52
13
LEVEL-UP
14
ORANGE/RED
ITEM 52
14
BOOM-EXTEND
15
YELLOW/RED
ITEM 52
15
BOOM-RETRACT
6
BROWN
ITEM 52
16
HYDRAULIC SPEED
3
BLUE
ITEM 52
17
DRIVE-FORWARD
4
ORANGE
ITEM 52
18
DRIVE-REVERSE
10
DESCRIPTION
YELLOW/BLACK ITEM 52
19
STEER-LEFT
16
BROWN/RED
ITEM 52
20
STEER-RIGHT
8
BLUE/BLACK
ITEM 52
21A
RISER-DOWN
5
YELLOW
ITEM 52
21B
MAIN BOOM-DOWN
19
ORANGE/BLUE
ITEM 52
21C
JIB-DOWN
18
RED/BLUE
ITEM 52
22A
RISER-UP
2
RED
ITEM 52
22B
MAIN BOOM-UP
7
RED/BLACK
ITEM 52
22C
JIB-UP
9
ORANGE/BLACK ITEM 52
23
SWING-CCW
17
BLACK/BLUE
ITEM 52
24
SWING-CW
11
BROWN/BLACK
ITEM 52
25
MED. THROTTLE SIGNAL
1
BLACK
ITEM 52
TO WIRING BOX 3 18/19 BOOM WIRE
18/12 BOOM WIRE
BOOM SWITCH
36
5 TURNTABLE HARNESS
HATZ ENG HARNESS SOL SWITCH WIRE ASSY
Page 3 - 20
Turntable electrical, Hatz sheet 2 Snorkel model ATB 60
DWG. 0181425-2
12/8 BOOM WIRE (REAR CONNECTOR)
110 VOLT WIRE (FRONT CONNECTOR)
AW0181425-2
Wiring box item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45
3 - 22
part no 0181536 0180885 0181555 0070967 0180949 3040497 3070001 3020020 3040194 3040252 0180916 3040069 3020018 3020048 3020016 0181549 3020081 3020087 8030044 3040110 0111623 3040295 970009 987099 3040115 3040070 3040116 0180787 3020093 984069 3070003 3020013 7630140 5093004 3040411 5560667 974709 984049 5560034 970469 986299 5560033 3040348 3040469 5560004 986009 0111512 5560655 5560609
qty 1 1 1 1 1 1 1 1 1 2 1 1 5 1 2 1 2 1 1 6 1 4 5 3 1 1 2 1 1 3 1 1 1 1 1 4 2 1 3 2 2 2 1 1 2 1 1 4 2
description Wiring box, complete Wiring box Wiring box panel - (see page 3-34 for parts breakdown) Corrosion inhibitor Speed control switch Replacement switch Hour meter Switch, emergency stop push/pull Replacement switch knob Circuit breaker, 15 amp capacity Placard, wiring box front Circuit breaker, 25 amp capacity Switch, toggle Switch, toggle Switch, toggle Wire harness, wiring box internal Switch, toggle Switch, keyed start Replacement key Connector locknut Placard, engine protection system Connector Capscrew 1/4-20 x 1/2 inch long hex head grade 5 Washer 1/4 medium lock Connector Connector locknut - (before 4-14-97) Connector Instrument panel Switch, magnetic Nut 1/4-20 hex Ammeter Switch, toggle Filter condition indicator Clamp Mini siren, engine alarm Machine screw #10-24 x 3/8 inch long pan head Machine screw #10-24 x 1 inch long round head Nut #10-24 hex Nut #10-24 self locking Capscrew 3/8-16 x 1 inch long hex head grade 5 Washer 3/8 medium flat Nut 3/8-16 self locking Switch knob Relay, 12 volt DC Nut 1/4-20 self locking Washer #10 medium flat Jumper bar Pop rivet #AD32-ABS Machine screw #10-24 x 1/2 inch long truss head
ATB 60 – 01-97 through 01-01
43 24
17
29
A
25
27
38
37
36 4
39
11
12
10
10
10 45
40
10
35
3
1
10
14 TOGGLE
12
6
8 33
34
35
31
TOGGLE
14
13
41
15
19
28 44
19
20
26
WIRING BOX 2
5
30
9
7
7
16
22
16
16
18
18
23
23
21
18
18
16
16
BOOM SWITCH
T/T HARNESS
ENGINE WIRE ASSY
12/8 BOOM WIRE (REAR POSITION)
A 33
42
35
110 VOLT POWER (FRONT POSITION)
16
18/12 BOOM WIRE
SECTION A-A
18/19 BOOM WIRE
32
AW0181536-1
Wiring box DWG. 0181536-1
Snorkel model ATB 60
Page 3 - 23
85
87
11
3
3
13
18
38
16
PLATFORM
ELEV
ELEV
ELEV
4
5
6
22A
22B
3
16A
16A
21A
RISER BOOM
38
1D
17
21B MAIN BOOM
10
15
15
7
JIB BOOM
26
14
14
13
GRD
1
13
4A
72
12
12
6
19 30 86
16
17
6
22C
15
11
5C
11
21C
RUN RELAY (ON SIDE WALL)
6
12
55
55
15
18
BOOM
160A
160A
PLATFORM ROTATE
LEVEL
EXT
12
21A
21A
RHEOSTAT
27
27
20
27
160
19
PLAT
164
14
10
26
26
21B
TILT RELAY
22A
22A
23
6
13
160A
T/T
6
13
31 2
85
30
6
ENGINE
1
28
SWING
EMER STOP
1
24
87
7
EMER POWER
5C
5C
31 86
6
6
25
21C
21C
16A
21B
22B
1A
1A
24
24
OFF GRD
4A
+
CNTLS ON
5
6
31
28A
28A
23
23
1B
22C
22C
1B
72
22B
9
28A
6
8
3 ST
20
7
IGN
KEY SWITCH
4 1
HOURMETER
-
THROTTLE
9
BAT
55
MAIN CIRCUIT BREAKER
38
4
4A
5
77A
14
77B
78
1B
5
RUN CIR BRKR
2
164B
4
4A
5
16
16B
34
126
167
77A
77B
78
1A THROTTLE CIR BRKR
77A 77B 78
13
Wiring box wiring
Page 3 - 24
Snorkel model ATB 60
DWG. 0181536-2
USED ONLY WITH DUAL FUEL OPTION
5 AW0181536-2
Wiring box wiring item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
part no 0240483 0070760 0071589 0090757 0181104 0070747 0070742 0071541 0070753 0071583 0070746 0060373 0070730 0110557 0073057 0070732 0151818 0071528 0081559 0070713
qty 1 1 1 1 3 12 3 1 2 2 2 4 2 1 1 1 1 1 1 1
ATB 60 – 01-97 through 01-01
description Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper strap Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire
3 - 25
Wiring box, Ford LRG-425 item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43
3 - 26
part no 0181783 0180885 0181784 0070967 0180949 3040497 3070001 3020020 3040194 3040252 5560655 3040069 3020018 3020048 3020016 0181549 0181916 3020081 3020087 8030044 3040110 0180916 3040295 970009 987099 3040115 3040070 3040116 0180787 5560609 984069 3070003 3020013 7630140 5093004 3040411 5560667 974709 984049 5560034 970469 986299 5560033 3040348 3040469 5560004 986009 0191287
qty 1 1 1 1 1 1 1 1 1 1 4 1 5 1 2 1 1 2 1 1 6 1 4 5 3 1 1 2 1 5 3 1 1 1 1 1 4 2 1 6 2 2 2 1 4 2 1 1
description Wiring box, Ford LRG-425 Wiring box Wiring box panel, Ford LRG-425 - (see page 3-37 for parts breakdown) Corrosion inhibitor Speed control switch Replacement switch Hour meter Switch, emergency stop push/pull Replacement switch knob Circuit breaker, 15 amp capacity Pop rivet #AD32-ABS Circuit breaker, 25 amp capacity Switch, toggle Switch, toggle Switch, toggle Wire harness, wiring box internal - (before 5-29-00) Wire harness, wiring box internal - (after 5-29-00) Switch, toggle Switch, keyed start Replacement key Connector locknut Placard, wiring box front Connector Capscrew 1/4-20 x 1/2 inch long hex head grade 5 Washer 1/4 medium lock Connector Connector locknut Connector Instrument panel Machine screw #10-24 x 1/2 inch long truss head Nut 1/4-20 hex Ammeter Switch, toggle Filter condition indicator Clamp Mini siren, engine alarm Machine screw #10-24 x 3/8 inch long pan head Machine screw #10-24 x 1 inch long round head Nut #10-24 hex Nut #10-24 self locking Capscrew 3/8-16 x 1 inch long hex head grade 5 Washer 3/8 medium flat Nut 3/8-16 self locking Switch knob Relay, 12 volt DC Nut 1/4-20 self locking Washer #10 medium flat Placard, blank
ATB 60 – 01-97 through 01-01
A 24 29
38
37
27
36 4
25
39
11
10
12
10
40
35
10 RUN RELAY PLATF START RELAY
HARD START RELAY
3
1 33
34
35 12 17 14
DUEL FUEL RELAY
6 19
20
26
31
8 28
15 13
41
33
42
35
19
WIRING BOX
2
7
32 5
16
22
16
16
18
18
23
23
21
18
18
16
16
T/T HARNESS
ENGINE WIRE ASSY
12/8 BOOM WIRE (REAR POSITION)
9
43
A
110 VOLT POWER (FRONT POSITION)
16
BOOM SWITCH
SECTION A-A
18/12 BOOM WIRE
30
18/19 BOOM WIRE
40
AW0181783
DWG. 0181783-1
Wiring box Ford LRG-425 Snorkel model ATB 60
Page 3 - 27
19
17 22
87
21 30
87
118
21
JIB BOOM
MAIN BOOM
RISER BOOM
3
3
7
PLATFORM
ELEV
ELEV
ELEV
38
16A
16A
17
6
22B
3
4
1D
10
26
15
15
38
1
16
14
14
22C
13
13
21A
GRD
19
12
12
13
16
86
19
6
30
87
86
86
11
30
6
11
11
85
85
85
21B
17
86
21C
30
87
PLATF START RELAY
4A
15
RUN RELAY
5C
DUAL FUEL RELAY
85
72
HARD START RELAY
22A
12
6
55
55
15
18 164
RHEOSTAT 27
27
6
21C
16A
6
6
25
21C
86
87
22A
22A
EMER PWR
5C
5C
31
31
30
1
28
6 T/T
6
EMER STOP
ENG
5
7
13
2
85
14
1
24
TILT RELAY
EXT
23
21B
21B
LEVEL 10
26
26
13
160A
160A
160A
21A
21A
BOOM
12
20
PLATF ROTATE
27
160
19
PLATF
SWING
22B
72
1B
22C
22C
28A
28A
OFF GRD
1A
23
1A
23
1B
24
24
4A
+
CONT ON
7 3
6
31
22B
9
28A
6
8
ST
4 1
HOURMETER
-
180A
IGN
KEY SWITCH
THROTTLE 9
BAT
55
MAIN CIRCUIT BRKR
38
4
4A
77B
13
77A
78
2
5
4
1B
164B
5
4A
16
34
16B
126
167
77B
77A
20
78
1A
RUN CIRCUIT BRKR
THROTTLE CIRCUIT BRKR
77A 77B 78 AW0181783
Page 3 - 28
Wiring box wiring Ford LRG-425 Snorkel model ATB 60
DWG. 0181783-2
Wiring box wiring, Ford LRG-425 item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
part no 0240483 0070760 0071589 0090757 0181104 0070747 0070742 0071541 0070753 0071583 0070746 0060373 0070730 0110557 0112231 0070732 0071528 0073057 0071555 0070713 0081559 0181031
qty 1 1 1 1 2 12 3 1 2 2 2 4 2 1 1 1 4 1 3 1 2 1
ATB 60 – 01-97 through 01-01
description Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper strap Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire
3 - 29
Wiring box, Hatz item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
3 - 30
part no 0181429 0180885 0181430 0070967 0180949 3040497 3070001 3020020 3040194 3040252 986009 3040069 3020018 3020048 3020016 0181114 3020081 3020087 8030044 3040110 3040285 3040295 3040410 5560655 3040115 3040070 3040116 0180787 3020076 0180916 3070003 3020013 3040286 5093004 3040411 5560667 974709 984049 5560034 970469 986299 5560033 3040348 3040469 5560609
qty 1 1 1 1 1 1 1 1 1 2 1 1 5 1 2 1 2 1 1 5 1 3 1 4 1 1 1 1 1 1 1 1 1 1 1 4 2 1 4 2 2 2 1 1 1
description Wiring box, Hatz Wiring box Wiring box panel, Hatz - (see page 3-38 for parts breakdown) Corrosion inhibitor Speed control switch Replacement switch Hour meter Switch, emergency stop push/pull Replacement switch knob Circuit breaker, 15 amp capacity Washer #10 medium flat Circuit breaker, 25 amp capacity Switch, toggle Switch, toggle Switch, toggle Wire harness, wiring box internal Switch, toggle Switch, keyed start Replacement key Connector locknut Connector Connector Hole plug Pop rivet #AD32-ABS Connector Connector locknut Connector Instrument panel Switch, magnetic Placard, wiring box front Ammeter Switch, toggle Plug Clamp Mini siren, engine alarm Machine screw #10-24 x 3/8 inch long pan head Machine screw #10-24 x 1 inch long round head Nut #10-24 hex Nut #10-24 self locking Capscrew 3/8-16 x 1 inch long hex head grade 5 Washer 3/8 medium flat Nut 3/8-16 self locking Switch knob Relay, 12 volt DC Machine screw #10-24 x 1/2 inch long truss head
ATB 60 – 01-97 through 01-01
24
25
29
A 27
38
37
36
29 4
11
39
12
10
10
10
41
10
35 3
1
40
10
TOGGLE
14
12
26
6 33
34
35
31
TOGGLE
14
13
28 15
20
WIRING BOX
2
30 5
9
16
22
18
18
18
23
17
21
16
16
16
BOOM SWITCH
T/T HARNESS
ENGINE WIRE ASSY
12/8 BOOM WIRE (REAR POSITION)
19
7
A 33
8
35
110 VOLT POWER (FRONT POSITION) (NOT REQD FOR TUV)
16
18/12 BOOM WIRE
SECTION A-A
18/19 BOOM WIRE
32
AW0181429-1
Wiring box, Hatz DWG. 0181429-1
Snorkel model ATB 60
Page 3 - 31
RUN RELAY
11
6
21A
13
21B
4A
5C
21C
6 11
15 85
17
6 87
30 86
19
11
GRD
JIB BOOM
MAIN BOOM
RISER BOOM
PLATFORM
ELEV
ELEV
ELEV
18 12
12
16 7
13
14
3
14
22C
13
3
6 22A
1
22B
4
5
15
15
10
26
16
17
55
3
12 6
55 15
18 164 RHEOSTAT 27
27
6
5C
7
25
EMER POWER
5C
T/T
13
2 ENGINE
22A
1
SWING
24
EMER STOP
4
1
31
31 22B
6
23
6
6
160A
160A
16A 160A
21C
14
10
26
21B
22A
EXT
13
26
21C
LEVEL
6
160
21A
21B
BOOM
12
20 21A
PLAT PLATFORM ROTATE
27
16A
16A
19
164
22B 1B 28
23
1B
22C
22C
1A
OFF GRD
24
24
28A
28A
CONT ON
5
163
+
31
1A
23
9
28A
8
ST
7
IGN 7
KEY SWITCH
20 2
THROTTLE
1 BAT
9 HOURMETER
55
3
164
3A
4
4A
5
77A
78
77B
1B 14
5 3A
CIRCUIT BREAKER
CIRCUIT BREAKER
3A
4
4A
5
16
16B
34
163B
164A
1A CIRCUIT BREAKER
77A 5 77B 78
AW0181429-2
Wiring box wiring, Hatz
Page 3 - 32
Snorkel model ATB 60
DWG. 0181429-2
Wiring box wiring, Hatz item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
part no 0240483 0181434 0071546 0090757 0181104 0070747 0070742 0071541 0070753 0071583 0070746 0060373 0070730 0071844 0073057 0070732 0181031 0071528 0071555 0070758
qty
description
1 1 1 1 3 12 4 1 2 2 2 2 4 2 1 1 1 1 1 1
Jumper wire Diode wire - (used on machines before 11-09-1999) Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper strap Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire
ATB 60 – 01-97 through 01-01
3 - 33
Wiring box panel item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47
3 - 34
part no 0181555 0180796 3044712 3040433 0181552 0181553 0181107 0181106 3040469 3040214 0150488 3040108 5560038 974239 986159 974689 974729 5560034 5560609 987089 987349 0181554 0073631 0070681 0070711 0073253 0181434 0070682 0181073 0140317 0151205 0081560 0070724 0181110 0181031 0081559 0081515 0181030 0181136 0181111 0181432 0070713 0140323 0140332 986009 974279 0090621 0110471 0181113
qty
description
1 1 1 3 1 1 1 1 4 1 1
Wiring box panel Panel, drilled Terminal strip, 12 circuit #10 stud Terminal strip, 12 circuit .188 tab slip-on Decal, power wire Decal, terminal strip Decal, control wire #2 Decal, control wire #1 Relay, 12 volt DC Relay, 12 volt DC Diode holder Replacement diode Nut #10-32 self locking Machine screw #6-32 x 1/2 inch long round head Washer #6 medium flat Machine screw #10-24 x 3/4 inch long round head Machine screw #10-24 x 1-1/4 inch long round head Nut #10-24 self locking Machine screw #10-24 x 1/2 inch long truss head Washer #10 medium lock Washer #6 medium lock Decal, diode Diode stand off Jumper wire Jumper wire Jumper wire Diode wire - (used on machines before 11-09-1999) Diode wire Resister wire - (5 ohm) Diode wire Jumper wire Jumper wire Jumper wire Diode wire - (includes 3040108 diode) Jumper wire Jumper wire Jumper wire Diode wire Jumper wire Jumper wire Diode wire Jumper wire Jumper wire Jumper wire Washer #10 medium flat Machine screw #6-32 x 3/4 inch long round head Jumper wire Diode wire Jumper wire
22 4 4 1 1 7 10 1 10 1 3 1 1 1 1 1 1 3 1 1 2 4 2 1 1 1 2 2 1 1 2 2 2 6 1 1 1
ATB 60 – 01-97 through 01-01
45
41
MED THROTTLE RELAY B
A
HIGH THROTTLE RELAY
9
7
19
12 12
13
17
19
43
9 37
37
38
13
87A
30
86 87
85
3
87A
6
30
1
ENGINE ALARM RELAY
86 87
4
42
85
42
19
7
44
8
38 ENGINE ALARM
47 11
16
15
HIGH THROT
MED THROT
3 AUX RELAY
3
AUX
16
32 16 31
16A 2
21C
160
87A
30
86 87
32 85
1 A
3
160A
A
38
32
22A
11
TILT
1D
25 31
55
31 34
32 6
27
28 TILT RELAY
30
20
164
3
26
40 28A
1A
6 5C
23
1B
87A
30
85
1
86 87
78
2
22
6
22B
17
170
4A
22A
6
164B
35
33
1A
22C
28
23
19
36
24
24
44 19
11
44
10
3
5
33
25
4
14
18
28 70 73
29
125 160
17
170
28
39
28
16
21
46 26
4
25 10
164B
5
4A
16
34
16B
126
167
27
77A
78
77B
41
AW0181555
VIEW A-A Wiring box panel DWG. 0181555
Snorkel model ATB 60
Page 3 - 35
HIGH THROTTLE RELAY
87A
30
37
86 87
85
87A
30
86 87
85
MED THROTTLE RELAY
37
7 19
38
12
44
13
17
19
8
38 9 11
MED THROT
3
AUX RELAY
15
HIGH THROT
16
40
41
3 AUX
16
32
1 A
16 16A 32
2
21C
160
87A
30
86 87
85
31
3
160A
A
38
32
22A
11
TILT
43
1D
25 31 35
55
31
34
33
164
20
32 27
28 TILT RELAY
26
28A
1A
6
30
78
2
23
1B
87A
85
30
1
164B
22
86 87
18
5C
6
22B
17
170
4A
22A
6
6 3
1A
22C
28
23
19
36
24
19
24
33
25
44 11
44
3
10
5
4
14
18
28 70 73 125 160
17
170
28
29 25
28
16
21
27 10
26
39
DWG. 0181784
4
164B
5
4A
16
34
16B
126
167
77A
78
Page 3 - 36
Wiring box panel Ford LRG-425 Snorkel model ATB 60
77B
AW0181784
VIEW A-A
42
Wiring box panel, Ford LRG-425 item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44
part no 0181784 0180796 3044712 3040433 0181552 0181553 0181107 0181106 3040469 0181113 0150488 3040108 5560038 974239 986159 974689 5560610 5560034 5560609 987089 987349 0181554 0073631 0070681 0070711 0073253 0110471 0070682 0181073 0140317 0151205 0081560 0070724 0181110 0181031 0081559 0081515 0181030 0181136 0181111 0110468 5560703 987089 984049 0070712 974279
qty 1 1 1 3 1 1 1 1 4 1 1 22 2 2 1 1 7 12 3 8 1 3 1 1 1 1 1 1 3 1 1 2 4 2 1 1 1 2 2 1 1 1 1 1 6
ATB 60 – 01-97 through 01-01
description Wiring box panel, Ford LRG-425 Panel, drilled Terminal strip, 12 circuit #10 stud Terminal strip, 12 circuit .188 tab slip-on Decal, power wire Decal, terminal strip Decal, control wire #2 Decal, control wire #1 Relay, 12 volt DC Jumper wire Diode holder Replacement diode Nut #10-32 self locking Machine screw #6-32 x 1/2 inch long round head Washer #6 medium flat Machine screw #10-24 x 3/4 inch long round head Machine screw #10-24 x 1-1/4 inch long truss head Nut #10-24 self locking Machine screw #10-24 x 1/2 inch long truss head Washer #10 medium lock Washer #6 medium lock Decal, diode Diode stand off Jumper wire Jumper wire Jumper wire Diode wire Diode wire Resister wire - (5 ohm) Diode wire Jumper wire Jumper wire Jumper wire Diode wire - (includes 3040108 diode) Jumper wire Jumper wire Jumper wire Diode wire Jumper wire Jumper wire Jumper wire Washer #10 star tooth lock Washer #10 medium lock Nut #10-24 hex Jumper wire Machine screw #6-32 x 3/4 inch long round head
3 - 37
Wiring box panel, Hatz item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
3 - 38
part no 0181430 0180796 3044712 3040433 0181108 0181431 0181107 0181106 3040469 3040214 015048 3040108 5560038 974239 986159 974689 974639 986009 5560609 0181105 0070724 0071555 0140317 0181432 0181073 0181112 0090621 0070681 0070711 0181110 0181136 0181111 0181030 0140332 0181113
qty 1 1 1 3 1 1 1 1 2 1 1 21 8 2 2 2 2 2 1 4 1 4 1 1 1 1 1 1 5 2 2 1 2 1
description Wiring box panel, Hatz Panel, drilled Terminal strip, 12 circuit #10 stud Terminal strip, 12 circuit .188 tab slip-on Decal, terminal strip Decal, terminal strip Decal, control wire #2 Decal, control wire #1 Relay, 12 volt DC Relay, 12 volt DC Diode holder Replacement diode Nut #10-32 self locking Machine screw #6-32 x 1/2 inch long round head Washer #6 medium flat Machine screw #10-24 x 3/4 inch long round head Machine screw #10-24 x 3/8 inch long round head Washer #10 medium flat Machine screw #10-24 x 1/2 inch long truss head Decal, diode holder Jumper wire Jumper wire Diode wire Diode wire Resister wire - (5 ohm) Jumper wire Jumper wire Jumper wire Jumper wire Diode wire - (includes 3040108 diode) Jumper wire Jumper wire Diode wire Jumper wire Jumper wire
ATB 60 – 01-97 through 01-01
MEDIUM THROTTLE RELAY
25
START INTERLOCK RELAY
HIGH THROTTLE RELAY
32 15 16 12 13 19
9 29
30
12
29
7 8 8
30
32
START INTERLOCK
33
MED THROT
HIGH THROT
3 20
1
26
28
2 19
11
28
28 19 9
32 6 3
17 19 24 27 21 12
31
5
3
12
10 21
14 4
11 21 24
21
23
26
AW0181430
22 Wiring box panel, Hatz DWG. 0181430
Snorkel model ATB 60
Page 3 - 39
Upper control box, 2 wheel drive item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
part no 0181609 0180842 0180846 0180845 3040068 3040535 0073295 3020020 3040194 0070967 3020089 3020018 3020080 3040493 3040492 3040057 3040433 3044710 0180949 3040497 3040348 3040411 3040188 0181878 0072530 7190001 3040187 3040070 3040110 5560663 3040116 3040295 5569003 3020090 974279 987349 986159 984009 974689 5560034 5560038 974239 970049 5560004 0180886 0180887 0180888 0180850 0180851 3040508 0060373 0070747 3040083
qty 1 1 1 1 1 3 1 1 1 1 1 5 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 5 1 4 1 1 1 3 10 10 10 1 3 14 6 2 4 1 1 1 1 1 1 4 11 1
description Upper control box, 2 wheel drive Upper control box Placard, upper control box front Placard, upper control box top Circuit breaker, 20 amp capacity Circuit breaker, 3 amp capacity Jumper wire Switch, emergency stop push/pul Replacement switch knob Corrosion inhibitor Switch, toggle Switch, toggle Switch, toggle Controller, lift/swing - (see page 3-64 for parts breakdown) Controller, drive/steer - (see page 3-62 for parts breakdown) Terminal strip, 18 circuit .188 tab slip-on Terminal strip, 12 circuit .188 tab slip-on Terminal strip, 10 circuit #10 stud Speed control switch Replacement switch Switch knob Mini siren, engine alarm Relay, 12 volt DC Jumper wire Decal, danger electrical hazard Gasket, weatherproof x 72 inch long Connector Connector locknut Connector locknut Washer #6 star tooth lock Connector Connector Grommet - (before 4-20-2000) Switch, anti-restart Machine screw #6-32 x 3/4 inch long round head Washer #6 medium lock Washer #6 medium flat Nut #6-32 hex Machine screw #10-24 x 3/4 inch long round head Nut #10-24 self locking Nut #10-32 self locking Machine screw #6-32 x 1/2 inch long round head Capscrew 1/4-20 x 1 inch long hex head grade 5 Nut 1/4-20 self locking Decal, power wire Decal, control wire #1 Decal, control wire #2 Wire harness, upper control box power Wire harness, upper control box internal Time delay module Jumper strap Jumper wire Terminal .250 tab female slip-on fully insulated 16/14 wire
Parts list continued on next page
ATB 60 – 01-97 through 01-01
3 - 41
Upper control box, 2 wheel drive item 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88
3 - 42
part no 0070730 0070711 0070712 0070732 0240483 0181074 0180889 0181551 3040214 0151556 0181028 0071840 0151816 0070713 0071546 3020013 0071575 0181029 0181877 0181031 0070746 0070753 970029 986009 986019 5560341 5569711 480652 0181030 3040469 5560609 0090622 0151205 5560703 0151910 974269 974709 0071557
qty 6 1 1 2 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 2 1 2 2 2 1 1 1 1 1 1 2 1 1 1 1 1 1
description Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Relay, 12 volt DC Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Switch, toggle Jumper wire Jumper wire Capacitor Jumper wire Jumper wire Jumper wire Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Washer #10 medium flat Washer 1/4 medium flat Washer 1/4 star tooth lock Grommet Siren, tilt alarm Diode wire Relay, 12 volt DC Machine screw #10-24 x 1/2 inch long truss head Jumper wire Jumper wire Washer #10 star tooth lock Jumper wire Machine screw #6-32 x 1 inch long round head Machine screw #10-24 x 1 inch long round head Jumper wire
ATB 60 – 01-97 through 01-01
17 10
66
1
11
7
18
9
3 27 23 25
26
24
33
34
35
86
28
80 A
A
8
20
33
29
26
28
87 40
1
26
75
37
42
38
16
37
44
43 77
33
34
34
35
86
35
39
35
86
15
36
33
12
86
14
10
41
35
27
26
84
34
13
31
22
20 81
37
59
80
2
33
34
47 5
76 19
4
SECTION A-A
88
TO GFCI OUTLET 78
73
74
AW0181609-1
41
DWG. 0181609-1
Upper control box 2 wheel drive, sheet 1 Snorkel model ATB 60
Page 3 - 43
51
49
51
3 27 PLAT ROT
26 9 69 22C
21B
22B
JIB
12
MAIN LIFT
51
71
B X DRIVE +
48 17
60
16
A
R
X B
15 RISER
67
82
1C
48
EXT
70A
14
RANGE
70A
61
EMER STOP
48
C NC
NC
NO
NC
C NO
170A 20 19
4
68
DRIVE
73
21A
STEER C NO
25
71
NC NO C
10
160 22A
23
18
49
HYD SPD
+ -
24
LEV
21C
A
SWING BX-+A
13
EM
125A ENG SPD
4C
48
PWR
72
6
67
65
61 56
49 70A
6
5 7
2 28
18
9
10
TILT ALARM
79
12
23 22C
52
4
4C
24 23
4
63
25
22C
68 STRT BATT
21B TOP
IGN
+
ACC
MASTER SWITCH
LIFT C/B
DRIVE C/B
21B
21A
62
SWING C/B
22A 21C
1C
69
68
ENG ALARM
67
21C
55
6 3
TIME RELAY MODULE
22B 22A
38
21
50
22B
54
B9
24
11
4 1
13 13
7
25
12
27
26
70
14
83 ENGINE SPEED RELAY
+
SUPPLY
8
70A
A
27
26
10 6
88
HIGH RANGE RELAY
73
LOAD
9
26
3
70A
15
27 2
16 15
70
14
1
73
85
3 6
53
TILT ALARM RELAY
57
125
17 16
B
139
18 17
70A
160
19 19
82
125A
20
64 45
A
170 160
30
20
87 86
85
87A
46
69
+
170A 58
21A
BOTTOM CIRCUIT BREAKER
49 AW0181609-2
Page 3 - 44
Upper control box 2 wheel drive, sheet 2 Snorkel model ATB 60
DWG. 0181609-2
Upper control box, Hatz 2 wheel drive item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
part no 0181075 0180842 0180846 0180845 3040068 3040071 3040111 3020020 3040194 0070967 3020081 3020018 3020089 3040493 3040492 3040057 3040433 3044710 0180949 3040497 3040348 3040411 3040188 0181654 0072530 7190001 3040187 3040070 3040110 3040285 3040116 3040295 0181655 3020090 974279 987349 986159 984009 974689 5560034 5560038 974239 970049 5560004 0180886 0180887 0180888 0180850 0180851 3040508 0060373 0070747 0071582
qty 1 1 1 1 1 3 3 1 1 1 1 5 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 5 1 3 1 1 1 3 10 10 10 1 2 14 6 2 2 1 1 1 1 1 1 4 9 1
description Upper control box, Hatz 2 wheel drive Upper control box Placard, upper control box front Placard, upper control box top Circuit breaker, 20 amp capacity Butt connector insulated 16/14 wire Fuse, 3 amp capacity Switch, emergency stop push/pull Replacement switch knob Corrosion inhibitor Switch, toggle Switch, toggle Switch, toggle Controller, lift/swing - (see page 3-64 for parts breakdown) Controller, drive/steer - (see page 3-62 for parts breakdown) Terminal strip, 18 circuit .188 tab slip-on Terminal strip, 12 circuit .188 tab slip-on Terminal strip, 10 circuit #10 stud Speed control switch Replacement switch Switch knob Mini siren, engine alarm Relay, 12 volt DC Decal, danger inspect unit - (before 12-28-98) Decal, danger electrical hazard Gasket, weatherproof x 72 inch long Connector Connector locknut Connector locknut Connector Connector Connector Decal, caution move control handle slowly - (before 12-28-98) Switch, anti-restart Machine screw #6-32 x 3/4 inch long round head Washer #6 medium lock Washer #6 medium flat Nut #6-32 hex Machine screw #10-24 x 3/4 inch long round head Nut #10-24 self locking Nut #10-32 self locking Machine screw #6-32 x 1/2 inch long round head Capscrew 1/4-20 x 1 inch long hex head grade 5 Nut 1/4-20 self locking Decal, power wire Decal, control wire #1 Decal, control wire #2 Wire harness, upper control box power Wire harness, upper control box internal Time delay module Jumper strap Jumper wire Jumper wire
Parts list continued on next page
ATB 60 – 01-97 through 01-01
3 - 45
Upper control box, Hatz 2 wheel drive item 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84
3 - 46
part no 0070730 0070711 0070712 0070732 0181102 0181074 0180889 0180891 0071557 0151556 0181028 0071840 0151816 0070713 0071555 3020013 0071575 0181029 984049 0181031 0070746 0070753 987089 974679 974709 974269 5569711 480652 0151910 3040082 3044161 0090622 0151205 5560703
qty 7 1 1 2 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 2 1 1 2 2 1 1 1 1 1 1 1 1 2 1
description Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Switch, toggle Jumper wire Jumper wire Nut #10-24 hex Jumper wire Jumper wire Jumper wire Washer #10 medium lock Machine screw #10-24 x 5/8 inch long round head Machine screw #10-24 x 1 inch long round head Machine screw #6-32 x 1 inch long round head Grommet Siren, tilt alarm Jumper wire Terminal .250 tab male slip-on fully insulated 16/14 wire Terminal #10 stud insulated 16/14 wire Jumper wire Jumper wire Washer #10 star tooth lock
ATB 60 – 01-97 through 01-01
17 66
10
7
9
18
11
1
28
21
26
35
34
33
80 39
27
3
26
29
30
42
26
43
A
33
34
35
A
8 23 20
1
26
41
40
28
28
26
38
16
44
15
77
14
10
13
12
55
70
37
81
37
50
35
36
34
33
32
20
20
TILT ALARM RELAY RANGE SPEED RELAY
39
33
34
35
TIME DELAY MODULE
2
47
6
5
77
78
79
73
76
4
SECTION A-A
41 AW0181075-1
DWG. 0181075-1
Upper control box, Hatz 2 wheel drive, sheet 1 Snorkel model ATB 60
Page 3 - 47
51
51
3 27 49
11A
26 PLAT ROT
9
51
49
21B
21C
12 HYD SPD
49
MAIN LIFT
SWING
60
49
A
139
B X +
17
A
48
+ -
16
NC
22B
X B
160
22A
24
EXT
170A
15 73
25 68
71
61
14
21A
51
1C
48
20
NC
NO
NC
C NO
19
67
48
125
C NC
4
EMER PWR
70A
C NO
DRIVE RANGE
10
EMER STOP
STEER
NO C
48
RISER
23 67
18
69
LEV
51
BX-+A
13
JIB
DRIVE
22C
6
56
4C
65
ENG SPD
49
61 TILT ALARM RELAY 57
11A
85
72
20
45
19 18 70
3
64
17 16
6 9
53
10
15 27
26
14 26
1
2
3
6
8
9
10
26
91
27
13
160
19
139
18
125
17
73
16
70A
14
25
13
24
12
23
11
22C
4
22B
4
22A
4C 52
21C
38
54 MASTER SWITCH
ENG ALARM
BATT
55
68
69
1C
ACC
21B 21A
63
IGN STRT
68
67
+
7
170
2
160
A
139
B
125 73
5
70A
15
12
TILT ALARM
27
20
5
70 25
7
2 A 62
B HIGH RANGE RELAY
24 23 22C 22B 22A 21C 21B
83
+
SUPPLY
28
LOAD
46
+
170A
TIME RELAY MODULE 58
21A
SWING FUSE
LIFT FUSE
DRIVE FUSE
CIRCUIT BREAKER AW0181075-2
Page 3 - 48
Upper control box, Hatz 2 wheel drive, sheet 2 Snorkel model ATB 60
DWG. 0181075-2
Upper control box, 4 wheel drive item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
part no 0181610 0180842 0180846 0180845 3040068 3040535 0073295 3020020 3040194 0070967 3020017 3020018 3020080 3040493 3040492 3040057 3040433 3044710 0180949 3040497 3040348 3040411 3040188 0181878 0072530 7190001 3040187 3040070 3040110 5560663 3040116 3040295 5569003 3020090 974279 987349 986159 984009 974689 5560034 5560038 974239 970049 5560004 0180886 0180887 0180888 0180850 0180851 3040508 0060373 0070747 3040083
qty 1 1 1 1 1 3 1 1 1 1 1 5 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 5 1 4 1 1 1 3 10 10 10 1 3 14 6 2 4 1 1 1 1 1 1 4 11 1
description Upper control box, 4 wheel drive Upper control box Placard, upper control box front Placard, upper control box top Circuit breaker, 20 amp capacity Circuit breaker, 3 amp capacity Jumper wire Switch, emergency stop push/pull Replacement switch knob Corrosion inhibitor Switch, toggle Switch, toggle Switch, toggle Controller, lift/swing - (see page 3-64 for parts breakdown) Controller, drive/steer - (see page 3-62 for parts breakdown) Terminal strip, 18 circuit .188 tab slip-on Terminal strip, 12 circuit .188 tab slip-on Terminal strip, 10 circuit #10 stud Speed control switch Replacement switch Switch knob Mini siren, engine alarm Relay, 12 volt DC Jumper wire Decal, danger electrical hazard Gasket, weatherproof x 72 inch long Connector Connector locknut Connector locknut Washer #6 star tooth lock Connector Connector Grommet - (before 4-20-2000) Switch, anti-restart Machine screw #6-32 x 3/4 inch long round head Washer #6 medium lock Washer #6 medium flat Nut #6-32 hex Machine screw #10-24 x 3/4 inch long round head Nut #10-24 self locking Nut #10-32 self locking Machine screw #6-32 x 1/2 inch long round head Capscrew 1/4-20 x 1 inch long hex head grade 5 Nut 1/4-20 self locking Decal, power wire Decal, control wire #1 Decal, control wire #2 Wire harness, upper control box power Wire harness, upper control box internal Time delay module Jumper strap Jumper wire Terminal .250 tab female slip-on fully insulated 16/14 wire
Parts list continued on next page
ATB 60 – 01-97 through 01-01
3 - 49
Upper control box, 4 wheel drive item 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94
3 - 50
part no 0070730 0070711 0070712 0071546 0151910 0181074 0180889 0071534 3040083 0151556 0181028 3040469 0151816 0070713 0071530 3020013 0071575 0181029 987089 0181031 0070746 0070753 986009 970029 986019 5560341 5569711 480652 0181030 0071511 3044161 0090622 0151205 5560703 974269 5560649 3040214 987089 984049 5560609 0071557 0240483 0181076 0181877
qty 7 1 3 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 2 1 2 2 2 1 1 1 1 1 1 2 1 1 1 1 1 2 2 1 1 1 1 1
description Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Terminal .250 tab female slip-on fully insulated 16/14 wire Jumper wire Jumper wire Relay, 12 volt DC Jumper wire Jumper wire Jumper wire Switch, toggle Jumper wire Jumper wire Washer #10 medium lock Jumper wire Jumper wire Jumper wire Washer #10 medium flat Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Washer 1/4 medium flat Washer 1/4 star tooth lock Grommet Siren, tilt alarm Diode wire Jumper wire Terminal #10 stud insulated 16/14 wire Jumper wire Jumper wire Washer #10 star tooth lock Machine screw #6-32 x 1 inch long round head Machine screw #10-24 x 1 inch long truss head Relay, 12 volt DC Washer #10 medium lock Nut #10-24 hex Machine screw #10-24 x 1/2 inch long truss head Jumper wire Jumper wire Jumper wire Capacitor
ATB 60 – 01-97 through 01-01
17 66
10
18
11
7
1
37
3
36 27
28
26
25
33
35
85
24 26
62
28
43
A
A
8
9
34
23 20
16
29
14
26 26
1
28
26
38 86 40
27
84
73
69
77
42
37
15
32
44
33
34
35
10
41
33
34
35
86
12 13 22
90
19
20
37
87 2 33
34
35
39
62
5
31
4
47
SECTION A-A 91
TO GFCI OUTLET
78
41
74
75
76 AW0181610-1
DWG. 0181610-1
Upper control box 4 wheel drive, sheet 1 Snorkel model ATB 60
Page 3 - 51
51
51
3 27 PLAT ROT
26
49
49
9
48 69
22C
13
21B
22B
JIB LEV
21C
12
MAIN LIFT
51 + -
160
10
RISER
67
1C
EXT
68
71
11A
61
49
48
NC
NO
NC
C NO
20
RANGE
EMER STOP
C NC
170A
73
14
21A
STEER C NO
DRIVE
25
NC NO C
70A
15
22A
A
R
70A
19
4
24
17
60
16
X B
23
B X DRIVE +
82
48
A
SWING BX-+A
18
49
HYD SPD
EM
4C
125A ENG SPD
61
PWR
48
6
72
56
51
67
70A
6
5 7
2 28
18
8
9
10
26
52
4
4C
53
23
11A
22C
4
22B
63
STRT
68
MASTER SWITCH
92
1C
69
68
6 3 B9
A
21
HIGH RANGE RELAY
50
94
22B
21B
22A
83
21B
ENGINE SPEED RELAY
+
+
TIME RELAY MODULE
58
170A
21A
+
ACC
65 80
22C
21C
IGN BATT
23
21C
67
38
24
22A
TILT ALARM ENG ALARM
25
12 11
41
24
7
13
12
27
70
25
SUPPLY
6
79
91
73 70A
14
13
57
LOAD
27
26
10
9
27 3
70A
15 26
2
16 15
70
14
1
73
85
3 6
53
TILT ALARM RELAY
125
17 17
B
139
18
16
82
70A
160
19 19
125A
20
64 45
A
170 160
30
20
87 86
55
87A
46
21A
SWING C/B
LIFT C/B
DRIVE C/B
CIRCUIT BREAKER AW0181610-2
49
Page 3 - 52
Upper control box 4 wheel drive, sheet 2 Snorkel model ATB 60
DWG. 0181610-2
Upper control box, Hatz 4 wheel drive item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
part no 0180849 0180842 0180846 0180845 3040068 3040535 5560341 3020020 3040194 0070967 3020081 3020018 3020017 3040493 3040492 3040057 3040433 3044710 0180949 3040497 3040348 3040411 3040188 5560663 0072530 7190001 3040187 3040070 3040110 3040285 3040116 3040295 3040031 3020090 974279 987349 986159 984009 974689 5560034 5560038 974239 970049 5560004 0180886 0180887 0180888 0180850 0180851 3040508 0060373 0070747 5560673
qty 1 1 1 1 1 3 1 1 1 1 1 5 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 5 1 3 1 1 1 3 10 10 10 1 2 14 6 2 4 1 1 1 1 1 1 4 11 1
description Upper control box, Hatz 4 wheel drive Upper control box Placard, upper control box front Placard, upper control box top Circuit breaker, 20 amp capacity Circuit breaker, 3 amp capacity Washer 1/4 star tooth lock Switch, emergency stop push/pull Replacement switch knob Corrosion inhibitor Switch, toggle Switch, toggle Switch, toggle Controller, lift/swing - (see page 3-64 for parts breakdown) Controller, drive/steer - (see page 3-62 for parts breakdown) Terminal strip, 18 circuit .188 tab slip-on Terminal strip, 12 circuit .188 tab slip-on Terminal strip, 10 circuit #10 stud Speed control switch Replacement switch Switch knob Mini siren, engine alarm Relay, 12 volt DC Washer #6 star tooth lock Decal, danger electrical hazard Gasket, weatherproof x 72 inch long Connector Connector locknut Connector locknut Connector Connector Connector Hole plug, 3/4 inch diameter Switch, anti-restart Machine screw #6-32 x 3/4 inch long round head Washer #6 medium lock Washer #6 medium flat Nut #6-32 hex Machine screw #10-24 x 3/4 inch long round head Nut #10-24 self locking Nut #10-32 self locking Machine screw #6-32 x 1/2 inch long round head Capscrew 1/4-20 x 1 inch long hex head grade 5 Nut 1/4-20 self locking Decal, power wire Decal, control wire #1 Decal, control wire #2 Wire harness, upper control box power Wire harness, upper control box internal Time delay module Jumper strap Jumper wire Machine screw #10-24 x 1 inch long truss head
Parts list continued on next page
ATB 60 – 01-97 through 01-01
3 - 53
Upper control box, Hatz 4 wheel drive item 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82
3 - 54
part no 0070730 0070711 0070712 0070732 984049 0181074 0180889 0140323 0071530 0151556 0181028 0070753 0152537 0070713 0181030 3020013 0071575 0181029 0151910 987089 0070745 0151910 970029 0240483 0071511 986019 5569711 480652 0071557 974269 5560703 0151205
qty 8 1 1 2 2 1 2 1 1 1 2 2 1 1 1 1 1 1 1 2 1 1 2 1 1 2 1 1 1 1 1 1
description Jumper wire Jumper wire Jumper wire Jumper wire Nut #10-24 hex Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Diode wire Switch, toggle Jumper wire Jumper wire Jumper wire Washer #10 medium lock Jumper wire Jumper wire Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Jumper wire Jumper wire Washer 1/4 medium flat Grommet Siren, tilt alarm Jumper wire Machine screw #6-32 x 1 inch long round head Washer #10 star tooth lock Jumper wire
ATB 60 – 01-97 through 01-01
17 66
10
7
9
18
11
1
28
21
26
35
34
33
80 39
27
3
26
29
30
42
26
43
A
33
34
35
A
8 23 20
1
26
41
40
28
28
26
38
16
44
15
77
14
10
13
12
55
70
37
81
37
50
35
36
34
33
32
20
20
TILT ALARM RELAY RANGE SPEED RELAY
39
33
34
35
TIME DELAY MODULE
2
47
6
5
77
78
79
73
76
4
SECTION A-A
41
AW0180849-1
DWG. 0180849-1
Upper control box, Hatz 4 wheel drive, sheet 1 Snorkel model ATB 60
Page 3 - 55
51
51
3 27 49
26
22C
21B
51 PLAT ROT
9
49
13
JIB
21C
12
49 49
60
48
HYD SPD
16
13
R
70A
DRIVE
+ A
17
NC
STEER
22A
24
15
RISER
23 71
73 14
12
67
6
ENG SPD
4C
61 TILT ALARM RELAY 57
46
72
28 20
45
19 18 70
64
17 16
6 9
10
15 27
26
14 26
13
27
20
160
19
139
18
125
17
73
16
70A
15 14
25
13
24
12
23
12 1
2
6
3
8
9
10
26
22C
27
TILT ALARM
11 4
4C
63 ENG ALARM
IGN STRT BATT
67
68
69
4
22A
21B
1C TOP
+
ACC
22B
21C
38 MASTER SWITCH
11A
65
79 54 52
C NO
51
59
53
NC
19
56
48
62
3
NO
4
EMER PWR
49
NC
EMER STOP
51
125
C NC
20
11A
DRIVE RANGE
61
21A
48
C NO
170A
1C
EXT
25 68
10
21A
5 7
170
2
160
A
139
B
75
125 73
5 7
70A
2
70
A
25
62
B HIGH RANGE RELAY
24 23 22C 22B 22A 21C 21B
82
+
SUPPLY
22B
NO C
160
LOAD
MAIN LIFT
48
-
R X B
67
B X
139
51
A +
SWING BXR-+A
18
69
LEV
+
170A
TIME RELAY MODULE
58
21A
74 BOTTOM
68 49
SWING BREAKER
LIFT BREAKER
DRIVE BREAKER
CIRCUIT BREAKER
49
Page 3 - 56
Upper control box, Hatz 4 wheel drive, sheet 2 Snorkel model ATB 60
DWG. 0180849-2
AW0180849-2
Boom extend switch item 1 2 3 4
part no 0180923 3020079 0180927 3040187 3040070
qty 1 1 1 1 1
description Boom extend switch Switch Wire harness, boom extend switch Connector Connector locknut
3 1
ATB 60 – 01-97 through 01-01
2
4 AW0180923
3 - 57
Boom lift switch item 1 2 3 4 5 6
part no 0180994 0180995 3020059 3040115 3011601 3040070 0151684
qty 1 1 1 1 1 1 1
description Boom lift switch Wire harness, boom lift switch Switch Connector Wire, 16 gauge single conductor x 2 inch long Connector locknut Limit switch lever
4
34
11
164
1
24
23
21
NO
13
70
4
NO
14
22
NC NC
11
12
3 6
3 - 58
5
2 AW0180994
ATB 60 – 01-97 through 01-01
Platform foot switch item 1
2 3 4 5 6
part no 0071800 3020021 3020037 3020038 0070596 3040116 3040110 0070967 0060373
qty
description
1 1 1 1 1 1 1 1 1
Platform foot switch Foot switch Replacement switch, Square D switch Replacement switch, Linemaster switch Wire harness, platform foot switch Connector Locknut Corrosion inhibitor Jumper strap - (used on Square D switch only)
C
NO
NC
C
NO
NC
10
9
8
5
2 3 4
1
Foot switch wiring shown for Linemaster switch
10
6
8
9
1B 1A 2A 2B
Foot switch wiring shown for Square D switch AW0071800
ATB 60 – 01-97 through 01-01
3 - 59
Solenoid switch item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
part no 0180993 0181589 3040506 3020049 0073089 5560004 970049 0090430 0151919 0110441 0071568 986019 970479 987099 970069 984069 5560033 5560038 0070712
qty
description
1 1 2 1 1 5 4 1 1 2 1 4 4 1 1 1 4 1 4
Solenoid switch Support bracket Solenoid, 12 volt DC Switch, battery disconnect Placard, battery disconnect switch Nut 1/4-20 self locking Capscrew 1/4-20 x 1 inch long hex head grade 5 Emergency power unit wire Jumper wire Bracket Jumper wire Washer 1/4 medium flat Capscrew 3/8-16 x 1-1/4 inch long hex head grade 5 Washer 1/4 medium lock Capscrew 1/4-20 x 1-1/4 inch long hex head grade 5 Nut 1/4-20 hex Nut 3/8-16 self locking Nut #10-32 self locking Jumper wire
4
9 5 13 14
9
11 6 5
2
3 - 60
8
18
10
1
9
3
17
2
7
12 16
AW0180993
ATB 60 – 01-97 through 01-01
Solenoid switch, Ford LRG-425 item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
part no 0180992 0181589 3040506 3020049 0073089 5560004 970049 0090430 5560038 0110441 0071568 986019 5560644 987099 970069 984069 5560033
qty
description
1 1 1 1 1 3 2 1 2 2 1 2 4 1 1 1 4
Solenoid switch, Ford LRG-425 Support bracket Solenoid, 12 volt DC Switch, battery disconnect Placard, battery disconnect switch Nut 1/4-20 self locking Capscrew 1/4-20 x 1 inch long hex head grade 5 Emergency power unit wire Nut #10-32 self locking Bracket Jumper wire Washer 1/4 medium flat Capscrew 3/8-16 x 1-1/4 inch long socket flat head Washer 1/4 medium lock Capscrew 1/4-20 x 1-1/4 inch long hex head grade 5 Nut 1/4-20 hex Nut 3/8-16 self locking
4
9 5 13 14
10
9
3
8 2
ATB 60 – 01-97 through 01-01
1
9
7
12 16
AW0180992
3 - 61
Controller, drive/steer item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
3 - 62
part no 3040492 2660002 3040086 3040146 8150145 8150146 3040169 8150147 8150009 8150135 8150148 8150138 8150139 3020033 8150136 8150149 8150005 8150004 8150150 8150144 8150143 8150003 3040271 8150094 8150151 8150152 3040073 3040072 8150082 8150013 8150153 8150140 8150137 3040392 8150084 8150154 8150155 8150141 8150156 8150142 3040518
qty 1 1 1 1 1 1 1 2 1 4 1 4 2 6 2 1 2 2 2 2 2 1 4 1 1 1 1 1 2 4 1 4 4 1 2 2 2 2 4 1 1
description Controller, drive/steer Knob Shaft Boot Ring Tension clip Boot clamp ring Cam Fixed cam “E” clip Modified bracket Insulator Insulator Microswitch Cam spacer Brass washer Spring return with housing Spring return bolt Washer Washer split 5M black Nut 5M hex Casting, modified Bushing Second axis Bracket, right side Bracket, left side Drive gear Slave gear Blank cam shaft Tension pin Heat sink Screw #4-40 x 1-1/4 inch long Screw #4-40 x 3/4 inch long Pot with bracket and connector Fixed cam Screw metric M4 x 6mm long din 85 Washer metric M4 Washer metric M3.5 x 16mm long din 85 Washer Gate for drive/steer controller Circuit board, 33 Hertz - (trim pots not preset, controller adjustment required)
ATB 60 – 01-97 through 01-01
Controller, drive/steer
1
2 3 4
5
9 31
6 37
24
38
25
8
7
11
13
15
10
32
40
7
} 28
P.C. } To Board
35 36 To P.C. Board
14 34
25
39
36
12
35
A 16
26
27 28 A
+
-
X B R
30
17 18 21
19 20
2
33
29 22
23
A
View A–A
24 AW3040492
ATB 60 – 01-97 through 01-01
3 - 63
Controller, lift/swing item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
3 - 64
part no 3040493 2660002 3040086 3040146 8150145 8150146 3040169 8150009 8150135 8150148 8150138 3020033 8150005 8150004 8150150 8150144 8150143 8150003 3040271 8150094 8150151 8150152 3040073 3040072 8150082 8150013 8150153 8150140 3040392 8150154 8150155 8150141 8150156 3040518
qty 1 1 1 1 1 1 1 1 4 2 4 4 2 2 2 2 2 1 4 1 2 2 2 2 4 4 2 8 2 4 4 4 8 1
description Controller, lift/swing Knob Shaft Boot Ring Tension clip Boot clamp ring Fixed cam “E” clip Modified bracket Insulator Microswitch Spring return with housing Spring return bolt Washer Washer split 5M black Nut 5M hex Casting, modified Bushing Second axis Bracket, right side Bracket, left side Drive gear Slave gear Blank cam shaft Tension pin Heat sink Screw #4-40 x 1-1/4 inch long Pot with bracket and connector Screw metric M4 x 6mm long din 85 Washer metric M4 Screw metric M3.5 x 16mm long din 85 Washer Circuit board, 33 Hertz - (trim pots not preset, controller adjustment required)
ATB 60 – 01-97 through 01-01
Controller, lift/swing
1
2 3 4
5
8 6 27 31
20
32
A
+
21 -
X B R
7
9
P.C. } To Board
29 30
}
33
11
To P.C. Board
25 33
10
21
30
A
29 12
22
23
24 A
+ X B R
26
13 14 17
A 15 16
View A–A
2 18
ATB 60 – 01-97 through 01-01
19
28
20 AW3040493
3 - 65
GFCI 110 volt power item 1 2 3 4 5 6 7 8 9 10
3 - 66
part no 3040252 0071582 3040624 3040691 0074368 3040116 3040110 0074379 3040625 0074369
qty 1 1 1 1 1 1 1 1 1 1
description Circuit breaker, 15 amp capacity Jumper wire Receptacle, GFCI outlet - 20 amp Connector Cable, 110 volt power to platform - (used on aluminum platforms only) Connector Connector locknut Electrical box, drilled Cover, GFCI outlet Cable, 110 volt power to platform - (used on steel platforms only)
ATB 60 – 01-97 through 01-01
Section 4. - Factory installed options
ATB 60 – 01-97 through 01-01
4-1
AC generator, hydraulic powered item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
4-2
part no 0151471 970909 5560039 0090757 3044161 3040082 3040083 5037005 5036105 3011601 3090006 0020273 0070772 0151213 0020280 5065728 5560039 970909 986359 3020048 0071517 0070747 0071541 0181187 3040064 3044142 3044158 0151459 3040047 0181188 5093004 0073163 5036906 0181635 970469 987119 986299 5064005 3040046
qty 1 1 1 3 1 2 1 1 1 5 5 1 1 1 1 1 2 1 2 1 3 3 1 1 1 2 1 1 1 1 1 1 1 1 2 2 2 1 3
description AC generator - (see page 4-5 for parts breakdown) Capscrew 1/2-13 x 1-1/2 inch long hex head grade 5 Nut 1/2-13 self locking Jumper wire Terminal #10 stud insulated 16/14 wire Terminal .250 tab male slip-on fully insulated 16/14 wire Terminal .250 tab female slip-on fully insulated 16/14 wire Swivel nut 90° elbow Straight thread run tee Wire, 16 gauge single conductor x 60 inch long Flexgard tube, 60 inch long 3/8 inch hydraulic hose 1/4 inch hydraulic hose 1/2 inch hydraulic hose 1/4 inch hydraulic hose Straight thread adapter Nut 1/2-13 self locking Capscrew 1/2-13 x 1-1/2 inch long hex head grade 5 Washer 1/2 medium flat Switch, toggle Jumper wire Jumper wire Jumper wire Jumper wire Terminal .250 tab male slip-on fully insulated 12/10 wire Terminal #6 stud insulated 22/18 wire Terminal #6 stud insulated 16/14 wire Placard, AC generator Terminal .250 tab female slip-on fully insulated 22/18 wire Wire harness, 110 volt power Clamp Guard, cable retention Swivel nut 45° elbow Bracket, AC generator mounting Capscrew 3/8-16 x 1 inch long hex head grade 5 Washer 3/8 medium lock Washer 3/8 medium flat Tube end reducer Terminal .250 tab male slip-on fully insulated 22/18 wire
ATB 60 – 01-97 through 01-01
18/12 BOOM WIRE UPPER CONTROL BOX
WIRING BOX
6
25
21
9
INTERNAL WIRE ASSY
169
169
7
28
25
29
6
25
4 9
10 BLUE (3)
110
GREEN
110
BROWN (6)
11
21
24
23
21
WHITE BLACK
4 73A
TURNTABLE HARNESS
169
12/8 BOOM WIRE
39
30
18/12 BOOM WIRE
169
1
4 27
110 POWER CABLE
22
MACH BOTTOM ROW
FROM WIRING BOX PRESSURE MANIFOLD
22
25 20
TURNTABLE WIRING HARNESS
28
39
8
SP
PACKAGE VALVE
4 TO SPEED SHIFT VALVE
12
SWING FUSE
26 GEN TOPP ROW
22
9
26
39
4
UPPER CONTROL BOX
13 1
16
18 37
37
36
17
19
2
3
19
34
4
RETURN MANIFOLD
33
169
14
5
PROPORTIONAL DRIVE/LIFT/SWING VALVE
32 30
PS S 38
P HYD GENERATOR
15 AW0180084
DWG. 0180084
AC generator hydraulic powered Snorkel model ATB 60
Page 4 - 3
11 19 15
11 19 16
1
Generator shaft and motor must line-up for proper coupling installation.
11 14 19
3
6 18 13 7
8
12
9
4
5
10 18
AC generator
Page 4 - 4
Snorkel model TB 60
DWG. 0151471
2 17 18 13
AW0151471
AC generator item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
part no 0151471 3080001 0151457 7240012 0151458 6030029 8020018 0151469 0152831 0151484 0151470 5035306 5560031 5035320 5560033 970299 970269 970369 970499 986299 986269
qty 1 1 1 1 1 1 1 1 1 1 1 1 18 1 8 2 8 8 4 12 30
ATB 60 – 01-97 through 01-01
description AC generator Generator, AC hydraulic powered Mount plate Coupling Motor mounting angle Hydraulic motor, AC generator Seal repair kit Bracket, valve mounting AC generator valve - (see page 2-32 for parts breakdown) Coupling cover 1/2 inch hydraulic tube Straight thread 90° elbow Nut 5/16-18 self locking Straight thread 90° elbow Nut 3/8-16 self locking Capscrew 5/16-18 x 2 inch long hex head grade 5 Capscrew 5/16-18 x 1-1/4 inch long hex head grade 5 Capscrew 5/16-18 x 1 inch long hex head grade 5 Capscrew 3/8-16 x 1-3/4 inch long hex head grade 5 Washer 3/8 medium flat Washer 5/16 medium flat
4-5
Air line to platform item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
4-6
part no 5240004 0181282 0181281 5550021 0181266 0181273 0080749 0180821 0181267 0181276 0181265 0181270 0181271 5550010 7714204 5093004 5093012 5260012 5260013 5560033 5090021 970426 970489 970589 970469 987119 986299 0150759 583466 970049 986019 5560004
qty
description
1 1 1 3 2 2 1 9 2 2 1 2 2 5 2 12 1 2 2 4 1 10 2 2 9 19 13 1 4 4 4 4
Hose reel Air hose, lower Air hose, upper Cable guide, 4 roller Bar Cable guide bracket Cable guide bracket, base boom Bolting plate Roller mounting bracket Angle Hose reel bracket Roller Spacer Clamp Pipe plug 1/2 NPT square head Clamp Clamp Pipe fitting, 1/2 inch diameter x 3/8 inch NPT Hose end 1/2 NPT - 1/2 barbed Nut 3/8-16 self locking Elbow 90° street 3/8 NPT brass Capscrew 3/8-16 x 7/8 inch long hex head grade 5 Capscrew 3/8-16 x 1-1/2 inch long hex head grade 5 Capscrew 3/8-16 x 4-1/2 inch long hex head grade 5 Capscrew 3/8-16 x 1 inch long hex head grade 5 Washer 3/8 medium lock Washer 3/8 medium flat Gusset Clamp Capscrew 1/4-20 x 1 inch long hex head grade 5 Washer 1/4 medium flat Nut 1/4-20 self locking
ATB 60 – 01-97 through 01-01
AW0180092
Air line to platform Snorkel model ATB 60
Page 4 - 7
29 17 11 25
TO EMERGENCY POWER
SWING
15
20
EMER STOP
13
5
18
LOWER CONTROLS ST IGN
4
THROTTLE
14
24 22 21
BAT KEY SWITCH
164B
5
4A
16
34
16B
126
167
77A
78
12
77B
HOUR METER
16
23 7D
19
3
RUN CIR BRKR
MAIN CIR BRKR
8
2
THROTLE CIR BRKR
4 7
9
11 17
1 10 18
5
10
3
7D
7C
THERMOSTAT
4 1
6
7C
7 2 4
23
Page 4 - 8
Cold start with battery Cummins & Hatz Snorkel model ATB 60
24
21
AW0180096
Cold start with battery, Cummins & Hatz item
part no
qty
description
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
7630014 3011601 7630270 3040083 3026027 0073080 3090006 3044163 970259 9940020 986269 3040269 3046972 3044145 0070724 3011801 987109 7140092 3046697 0080519 3050002 0090125-99 3050004 3050008 0101566
1 1 1 3 1 1 1 1 2 1 3 1 1 1 1 1 3 1 1 1 1 1 2 1 1
Cold start kit -(kit includes all fittings, nylon tubing and atomizer nozzle - not sold separately) Wire, 16 gauge single conductor x 72 inch long Thermostat Terminal .250 tab female fully insulated 16/14 wire Switch, push button Decal, cold start Flexgard tube, 72 inch long Terminal ring tongue insulated 16/14 wire Capscrew 5/16-18 x 1 inch long hex head grade 5 Ether cannister Washer 5/16 medium flat Insulator boot Terminal .188 tab female slip-on insulated 22/18 wire Terminal #8 stud insulated 22/18 wire Jumper wire Wire 18 gauge single conductor x 36 inch long Washer 5/16 medium lock Switch seal Terminal .188 tab female slip-on insulated 16/14 wire Jumper wire Battery, 12 volt DC - 550 CCA Battery bracket Battery hold down bolt Battery hold down Jumper wire
ATB 60 – 01-97 through 01-01
4-9
Dual fuel, Continental item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
4 - 10
part no 0180999 9940005 9940018 9940011 0181035 0080668 3020017 Kit item Kit item Kit item 5560031 5090033 0073649 0090492 986019 0101724 0101430 0070974 0081441 0090493 970239 970259 986269 987109 5093004 970009 987099
qty 1 1 1 1 2 1 1 1 1 2 4 1 1 1 1 1 1 1 1 1 4 4 4 4 1 1 1
description Dual fuel engine, Continental - (see page 4-13 for parts breakdown) LP gas cylinder, liquid withdrawal 43.5 lb capacity - (before 3-23-99) LP gas cylinder, liquid withdrawal 43.5 lb capacity - (after 3-23-99) Tank bracket Angle Relief valve mount bracket Switch, toggle Bulkhead tee - (included in dual fuel kit 0073444) Hydrostatic relief valve - (included in dual fuel kit 0073444) Straight thread adapter 1/4 NPT brass - (included in dual fuel kit 0073444) Nut 5/16-18 self locking Street elbow 90° 1/4 NPT brass Diode wire Placard, dual fuel switch Washer 1/4 medium flat LP gas fuel hose LP gas fuel hose Coupler, female LPG Placard, caution liquid withdrawal Decal, dual fuel instructions Capscrew 5/16-18 x 3/4 inch long hex head grade 5 Capscrew 5/16-18 x 1 inch long hex head grade 5 Washer 5/16 medium flat Washer 5/16 medium lock Clamp Capscrew 1/4-20 x 1/2 inch long hex head grade 5 Washer 1/4 medium lock
ATB 60 – 01-97 through 01-01
AW0180081
Dual fuel, Continental DWG. 0180081
Snorkel model ATB 60
Page 4 - 11
From carburator
Fuel pump (far side of engine)
AW0180999
Dual fuel engine, Continental
Page 4 - 12
Snorkel model ATB 60
DWG. 0180999
Dual fuel engine, Continental item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33
part no 0180999 0180986 0073444 802009 8020036 Kit item Kit item Kit item Kit item Kit item Kit item Kit item 5090021 3020054 8130005 5230005 5090013 5010006 5090024 5090026 5090011 0111514 5031815 7720403 5033709 970049 987099 3040083 0181070 5054601 5550010 5010005 0111515 3040047 0111513
qty 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 1 2 2 1 1 1 1 1 2 2 1 1 2 4 1 1 1 1
ATB 60 – 01-97 through 01-01
description Dual fuel engine, Continental Engine, Continental - (see page 1-43 for parts breakdown) Dual fuel kit, liquid cooled - (kit includes items 3 through 11) Regulator Filter lock Hose adapter - (not sold separately) LP hose, 5/8 inch diameter x 12 inch long - (not sold separately) Street 3/8 NPT 90° elbow, brass - (not sold separately) Street tee 1/8 NPT brass - (not sold separately) Connector 3/8 NPT to 5/8 inch hose, brass - (not sold separately) Street 1/4 NPT 90° elbow, brass - (not sold separately) Male 1/4 NPT to -6 SAE 90° elbow, brass - (not sold separately) Elbow 90° street 3/8 NPT brass Vacuum switch - (included with engine) Replacement switch Gasoline fuel shut-off valve Elbow 90° male 1/8 NPT brass Vacuum hose, 1/4 inch diameter x 13 inch long Vacuum fitting 1/8 NPT brass straight Clamp Nipple 1/8 NPT brass Coolant line 3/8 inch diameter Elbow 90° male 3/8 NPT Reducer bushing 1/2NPT x 3/8 NPT Male 90° elbow Capscrew 1/4-20 x 1 inch long hex head grade 5 Washer 1/4 medium lock Terminal .250 tab female slip-on fully insulated 16/14 wire Motor mount, rear right hand Adapter 1/4 NPT x 3/8 hose Clamp Hose 3/8 inch diameter x 22 inch long Coolant line 3/8 inch diameter Terminal .250 tab female slip-on fully insulated 22/18 wire Fuel line 1/4 inch diameter
4 - 13
LP fuel only, Continental item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
4 - 14
part no 0181249 9940005 9940018 9940011 0181035 0180668 5560031 Kit item Kit item Kit item 0070974 0101724 0072177 0073649 0081441 5093004 0181236 970009 987099 986019 970239 970259 986269 987109 0071530
qty 1 1 1 2 2 1 7 1 1 1 1 1 1 1 1 1 1 1 1 1 4 7 7 4 1
description LP fuel engine, Continental - (see page 4-17 for parts breakdown) LP gas cylinder, liquid withdrawal 43.5 lb capacity - (before 3-23-99) LP gas cylinder, liquid withdrawal 43.5 lb capacity - (after 3-23-99) Tank bracket Angle Angle Nut 5/16-18 self locking Bulkhead tee - (included in dual fuel kit 0073444) Hydrostatic relief valve - (included in dual fuel kit 0073444) Connector - (included in dual fuel kit 0073444) Coupler, female LPG LP gas fuel hose LP gas fuel hose Diode wire Placard, caution liquid withdrawal Clamp Angle Capscrew 1/4-20 x 1/2 inch long hex head grade 5 Washer 1/4 medium lock Washer 1/4 medium flat Capscrew 5/16-18 x 3/4 inch long hex head grade 5 Capscrew 5/16-18 x 1 inch long hex head grade 5 Washer 5/16 medium flat Washer 5/16 medium lock Jumper wire
ATB 60 – 01-97 through 01-01
AW0180087
LP fuel only, Continental DWG. 0180087
Snorkel model ATB 60
Page 4 - 15
AW0181249
LP fuel engine, Continental
Page 4 - 16
Snorkel model ATB 60
DWG. 0181249
LP fuel engine, Continental item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
part no 0181249 0190986 0073444 802009 8020036 Kit item Kit item Kit item Kit item Kit item Kit item Kit item 5090021 3020054 8130005 7714201 0181250 5010006 5090024 5090026 5090011 0111514 5031815 7720403 5033709 970049 987099 3040083 0181070 5054601 5550010 5010005 0111515
qty 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 2 1 1 1 1 1 2 2 1 1 2 4 1 1
ATB 60 – 01-97 through 01-01
description LP fuel engine, Continental Engine, Continental TM-27 Dual fuel kit, liquid cooled - (kit includes items 3 through 11) Regulator Filter lock Hose adapter - (not sold separately) LP hose, 5/8 inch diameter x 12 inch long - (not sold separately) Street 3/8 NPT 90° elbow, brass - (not sold separately) Street tee 1/8 NPT brass - (not sold separately) Connector 3/8 NPT to 5/8 inch hose, brass - (not sold separately) Street 1/4 NPT 90° elbow, brass - (not sold separately) Male 1/4 NPT to -6 SAE 90° elbow, brass - (not sold separately) Elbow 90° street 3/8 NPT brass Vacuum switch - (included with engine) Replacement switch Pipe plug 1/8 NPT square head Cover Vacuum hose, 1/4 inch diameter x 13 inch long Vacuum fitting 1/8 NPT brass straight Clamp Nipple 1/8 NPT brass Coolant line 3/8 inch diameter Elbow 90° male 3/8 NPT Reducer bushing 1/2NPT x 3/8 NPT Male 90° elbow Capscrew 1/4-20 x 1 inch long hex head grade 5 Washer 1/4 medium lock Terminal .250 tab female slip-on fully insulated 16/14 wire Motor mount, rear right hand Adapter 1/4 NPT x 3/8 hose Clamp Hose 3/8 inch diameter x 22 inch long Coolant line 3/8 inch diameter
4 - 17
Dual fuel, Ford LRG-425 item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
4 - 18
part no 0112100 0070974 0151815 0080668 0081441 0101430 0101724 0181035 5093004 5560031 9940005 9940018 0090493 9940011 987109 986269 970239 970259 Kit item Kit item Kit item 5090033 970009 987099 986019 0090492 3020013
qty 1 1 1 1 1 1 1 2 1 5 1 1 1 1 4 5 4 5 1 1 1 1 1 1 1 1 1
description Dual fuel engine, Ford LRG-425 - (see page 4-22 for parts breakdown) Coupler, female LPG Jumper wire Relief valve mount bracket Placard, caution liquid withdrawal LP gas fuel hose LP gas fuel hose Angle Clamp Nut 5/16-18 self locking LP gas cylinder, liquid withdrawal 43.5 lb capacity - (before 3-23-99) LP gas cylinder, liquid withdrawal 43.5 lb capacity - (after 3-23-99) Decal, dual fuel instructions Tank bracket Washer 5/16 medium lock Washer 5/16 medium flat Capscrew 5/16-18 x 3/4 inch long hex head grade 5 Capscrew 5/16-18 x 1 inch long hex head grade 5 Bulkhead tee - (included in dual fuel kit 0073444) Hydrostatic relief valve - (included in dual fuel kit 0073444) Connector - (included in dual fuel kit 0073444) Street elbow 90° 1/4 NPT brass Capscrew 1/4-20 x 1/2 inch long hex head grade 5 Washer 1/4 medium lock Washer 1/4 medium flat Placard, dual fuel switch Switch, toggle
ATB 60 – 01-97 through 01-01
6
FILTERLOCK 2 15
17
10
1
7 26
27
25 B
8
B 9
22
23
24
5 11 13
FORD ENGINE
FILTERLOCK
77B
FROM LP TANK
LOWER CONTROL PANEL
ENGINE WIRE ASSEMBLY (FO)
26 20 78
21 17
15
DUAL FUEL SWITCH
10
18 16
14 28
4
BAT IGN
ST
MASTER SWITCH
19
ENGINE WIRE ASSEMBLY (FO)
VIEW B-B
DWG. 0181795
Dual fuel Ford LRG-425 Snorkel model ATB 60
AW0181795
Page 4 - 19
6
FILTERLOCK 10
15
17
14
7 1 2 3
B
B
9
22
23
12
8
11
13
FORD ENGINE
FILTERLOCK
77B
ENGINE WIRE ASSEMBLY (FO)
FROM LP TANK
5
GROUND CONTROL PANEL
20 BAT IGN
21
ST
78
17
18
16
15
10
MASTER SWITCH
4
14
ENGINE WIRE ASSEMBLY (FO) 19
VIEW B-B
AW0181804
Page 4 - 20
LP fuel only Ford LRG-425 Snorkel model ATB 60
DWG. 0181804
LP fuel only, Ford LRG-425 item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
part no 0112100 0070974 0181034 0080668 0081441 0101430 0101724 0181035 5093004 5560031 9940005 9940018 986019 9940011 987109 986269 970239 970259 Kit item Kit item Kit item 5090033 970009 987099
qty 1 1 2 1 1 1 1 4 1 9 1 1 1 2 16 9 8 9 1 1 1 1 1 1
ATB 60 – 01-97 through 01-01
description Dual fuel engine, Ford LRG-425 - (see page 4-22 for parts breakdown) Coupler, female LPG Mount bar Relief valve mount bracket Placard, caution liquid withdrawal LP gas fuel hose LP gas fuel hose Angle Clamp Nut 5/16-18 self locking LP gas cylinder, liquid withdrawal 43.5 lb capacity - (before 3-23-99) LP gas cylinder, liquid withdrawal 43.5 lb capacity - (after 3-23-99) Washer 1/4 medium flat Tank bracket Washer 5/16 medium lock Washer 5/16 medium flat Capscrew 5/16-18 x 3/4 inch long hex head grade 5 Capscrew 5/16-18 x 1 inch long hex head grade 5 Bulkhead tee - (included in dual fuel kit 0073444) Hydrostatic relief valve - (included in dual fuel kit 0073444) Connector - (included in dual fuel kit 0073444) Street elbow 90° 1/4 NPT brass Capscrew 1/4-20 x 1/2 inch long hex head grade 5 Washer 1/4 medium lock
4 - 21
Dual fuel engine, Ford LRG-425 item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
4 - 22
part no 0112100 0112083 0073444 8020009 8020036 Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item Kit item 5090024 0111862 970029 987099 3040083 5550030 7630327 5010020 5010007 5090044 5090026 5550010 5039501 5039601 3020054 8130005
qty 1 1 1 1 1 1 1 2 2 2 1 1 1 2 1 1 1 2 2 1 2 1 1 1 1 1 6 2 1 1 1
description Dual fuel engine, Ford LRG-425 Engine, Ford LRG-425 Dual fuel kit, liquid cooled - (kit includes items 3 through 14) Regulator Filter lock Hose adapter - (not sold separately) LP hose, 5/8 inch diameter x 24 inch long - (not sold separately) Street 3/8 NPT 90° elbow, brass - (not sold separately) Street 1/4 NPT 90° elbow, brass - (not sold separately) Connector 3/8 NPT to 5/8 inch hose, brass - (not sold separately) Male 1/4 NPT to -6 SAE 90° elbow, brass - (not sold separately) Street tee 1/8 NPT brass - (not sold separately) Hydrostatic relief valve - (not sold separately) Straight thread adapter 1/4 NPT brass - (not sold separately) Bulkhead tee - (not sold separately) Vacuum fitting Mount plate Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Washer 1/4 medium lock Terminal .250 tab male fully insulated 16/14 wire Clamp Hose 2 inch flame resistant x 2 inch long Fuel hose, 5/8 inch diameter x 48 inch long Vacuum hose, 3/16 inch diameter x 12 inch long Vacuum tee Hose clamp Clamp Beaded 90° elbow Splice Vacuum switch - (included with engine, item 1) Replacement switch
ATB 60 – 01-97 through 01-01
Dual fuel engine, Ford LRG-425
23
5
26
16 26
25 24
21
9
26
20 7
28
4 10
26 22
18 17 22
19
25
15 1 26
27
13
14
13
12 These items installed on side of turntable. AW0112100
ATB 60 – 01-97 through 01-01
4 - 23
Driving lights, 4 flood item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
4 - 24
part no 3067619 3064414 5569003 5093019 3044142 3040068 3040469 3020013 3040083 3040082 3011601 3090019 3090006 5560034 3044161 0181376 0181031 0181187 0073057 0073781 0073250 3044599 5560692 5569911 970029 986019 5560004
qty 4 4 4 16 1 1 1 1 4 4 1 1 1 17 4 1 1 1 2 1 2 2 16 1 16 16 16
description Headlight, halogen flood Light, incandescent flood with round base Grommet Clamp - (halogen flood light only) Terminal #6 stud insulated 22/18 wire - (incandescent flood only) Circuit breaker, 20 amp capacity Relay, 12 volt DC Switch, toggle Terminal .250 tab female slip-on fully insulated 16/14 wire Terminal .250 tab male slip-on fully insulated 16/14 wire Wire, 16 gauge single conductor x 34 inch long Flexgard tube, 28 foot long - (halogen flood light only) Flexgard tube, 28 foot long - (incandescent flood only) Nut #10-24 self locking Terminal #10 stud insulated 16/14 wire Placard, light switch Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Terminal .250 tab female slip-on insulated 22/18 wire Machine screw #10-24 x 1 inch long pan head Machine screw #10-24 x 1-1/2 inch long truss head Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Washer 1/4 medium flat Nut 1/4-20 self locking
ATB 60 – 01-97 through 01-01
AW0180113
DWG. 0180113
Driving lights 4 flood Snorkel model ATB 60
Page 4 - 25
AW0180127
Page 4 - 26
Driving lights with red rear lights Snorkel model ATB 60
DWG. 0180127
Driving lights with red rear lights item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
part no 3067619 3060017 3020013 3011601 3040083 3040082 5093019 3040068 5560692 5560034 0181376 5569003 3040469 5560692 3044599 3044161 3044142 0181031 0073057 0181187 0073250 0073781 3090019 970029 986019 5560004
qty 2 2 1 1 5 4 10 1 8 8 1 2 1 1 2 4 1 1 2 1 2 1 1 10 10 10
ATB 60 – 01-97 through 01-01
description Headlight, halogen flood Light, turn signal Switch, toggle Wire, 16 gauge single conductor x 30 feet long Terminal .250 tab female slip-on fully insulated 16/14 wire Terminal .250 tab male slip-on fully insulated 16/14 wire Clamp Circuit breaker, 20 amp capacity Machine screw #10-24 x 1 inch long pan head Nut #10-24 self locking Placard, light switch Grommet Relay, 12 volt DC Machine screw #10-24 x 1 inch long pan head Terminal .250 tab female slip-on insulated 22/18 wire Terminal #10 stud insulated 16/14 wire Terminal #6 stud insulated 22/18 wire Jumper wire Jumper wire Jumper wire Jumper wire Jumper wire Flexgard tube, 360 inch long Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Washer 1/4 medium flat Nut 1/4-20 self locking
4 - 27
Engine block heater item 1
2
part no 7630343 7630289 7630276 0181634
qty 1 1 1 1
description Engine block heater with cord, Ford engine Engine block heater with cord, Cummins engine Engine block heater with cord, Continental Decal, engine block heater
2
Yoke
1 - install with element pointed up as shown Locking screw Continental engine Heater installation position 2 2
1 - install with element pointed down as shown Cummins 4B engine
4 - 28
1 - install with element pointed down as shown Ford engine
AWM00221
ATB 60 – 01-97 through 01-01
Extra LP fuel tank, Continental item 1 2 3 4 5 6
part no 9940005 9940018 0070969 970489 986299 987119 984109
qty 1 1 1 4 4 4 4
description LP gas cylinder, liquid withdrawal 43.5 lb capacity - (before 3-23-99) LP gas cylinder, liquid withdrawal 43.5 lb capacity - (after 3-23-99) Bracket, LP gas cylinder - (includes left and right hand brackets) Capscrew 3/8-16 x 1-1/2 inch long hex head grade 5 Washer 3/8 medium flat Washer 3/8 medium lock Nut 3/8-16 hex
2
1
3 4 5 6
ATB 60 – 01-97 through 01-01
2
AW0082111
4 - 29
Extra LP fuel tank, Ford item 1 2 3 4
part no 9940005 9940018 0070969 970449 986299
qty
description
1 1 1 4 4
LP gas cylinder, liquid withdrawal 43.5 lb capacity - (before 3-23-99) LP gas cylinder, liquid withdrawal 43.5 lb capacity - (after 3-23-99) Bracket, LP gas cylinder - (includes left and right hand brackets) Capscrew 3/8-16 x 3/4 inch long hex head grade 5 Washer 3/8 medium flat
2
A 4
3
SECTION A-A A
1
2 2
4 - 30
AW0181688
ATB 60 – 01-97 through 01-01
Operators horn item 1 2 3 4 5 6 7 8 9 10 11 12
part no 3026027 7140092 0070733 0071269 3044145 0150973 970029 5560004 3040128 3040127 0071557 3040083
qty 1 1 1 1 1 3 3 1 1 1 1 1
description Switch, push button Switch seal Jumper wire Placard, horn Terminal #8 stud insulated 22/18 wire Jumper wire Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Nut 1/4-20 self locking Horn relay, 12 volt DC Horn, 12 volt DC Jumper wire Terminal .250 tab female fully insulated 16/14 wire
5
2 1 3
Upper control box
29 HORN
Wiring box
4 Wiring box terminal strip 78 Control wire #2
1
9 H B S
12
29
10
78 AWM00297
ATB 60 – 01-97 through 01-01
4 - 31
Heat exchanger item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
4 - 32
part no 6050001 0181526 6050003 0181529 5033729 5033720 5033633 5037011 5033621 5037010 5031810 0180943 0181528 0181527 5093010 0080590 5093014 970219 970259 986269 5560031 970469 970489 986299 5560033 970969 986359 5560039
qty
description
1 2 1 1 1 1 1 1 1 2 2 1 1 1 4 4 1 2 4 14 4 4 1 10 5 2 2 2
Heat exchanger Mount bracket, heat exchanger Temperature controller Mount plate, temperature controller Male 90° elbow Male 90° elbow Male adapter Swivel nut 90° elbow Male adapter Swivel nut 90° elbow Elbow 90° long male 1-1/4 inch hydraulic hose Heat exchanger hose Heat exchanger hose Clamp Neoprene spacer Clamp Capscrew 5/16-18 x 1/2 inch long hex head grade 5 Capscrew 5/16-18 x 1 inch long hex head grade 5 Washer 5/16 medium flat Nut 5/16-18 self locking Capscrew 3/8-16 x 1 inch long hex head grade 5 Capscrew 3/8-16 x 1-1/2 inch long hex head grade 5 Washer 3/8 medium flat Nut 3/8-16 self locking Capscrew 1/2-13 x 3 inch long hex head grade 5 Washer 1/2 medium flat Nut 1/2-13 self locking
ATB 60 – 01-97 through 01-01
14
13 12
2
A MOVE
19
20
21
A DETAIL C 15
18
4
6
20
16
1
5 28
27
22
10 9
24
2
25
3
DETAIL B
8
3
B
C
26
7
SECTION A-A 14 2
11
17 23
24
25 SEE DETAIL B
2
1
13
SEE DETAIL C
10
2
11 10 AW0180148
Heat exchanger DWG. 0180148
Snorkel model ATB 60
Page 4 - 33
8
7
6
2
1 10
WIRING BOX
18
11
17
12 13 3
3
14 15
1 4
2
17
17
9
55
18
7 18
3
B A
20
27
21A
26
21B 21C
6
164D
4
HYD OIL RESERVOIR
164
19
164
3 6
5C 22A
2
22B
5 1
22C
1
23
9
1B
24
1A
C
5
NC
Page 4 - 34
Hydraulic oil temperature shutdown Snorkel model ATB 60
DWG. 0180164
3A
4
5
ELECTRICAL SCHEMATIC
4A
16
34
16B
77A
78
77B
164A
11
164
164D
NO
3
3
AW0180164
Hydraulic oil temperature shutdown item 1 2 3 4 5 6 7 8 9 10 11
part no 3020117 3040214 3044160 3046697 3011601 974239 984009 986159 0073728 3044161 3090006
qty 1 1 2 1 1 2 2 2 1 1 1
ATB 60 – 01-97 through 01-01
description Temperature switch Relay, 12 volt DC Terminal #10 stud insulated 16/14 wire Terminal .188 tab female slip-on insulated 16/14 wire Wire, 16 gauge single conductor x 216 inch long Machine screw #6-32 x 1/2 inch long round head Nut #6-32 hex Washer #6 medium flat Jumper wire Terminal #10 stud insulated 16/14 wire Flexgard tube, 96 inch long
4 - 35
Hydraulic system warm-up item 1 2
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
4 - 36
part no 0181285 6010499 0073620 6010472 3040473 6010083 3020078 3020013 0071793 0071792 0071844 0070753 0073071 0181161 0070773 0180946 5036703 5036903 5065705 5035318 5076301 5036805 5035705 3090006 3011601 3044160 3044161 3044142 3040047 3046697 5569886 987099 986019 0181398
qty 1 1 1 1 1 1 1 2 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 1 2 2 2 1
description Diode jumper wire Solenoid valve Seal repair kit Replacement cartridge Replacement solenoid, 12 volt DC Shuttle valve Temperature switch Switch, toggle Decal, hydraulic warm-up instructions Placard, warm-up switch Jumper wire Jumper wire Jumper wire 1/4 inch hydraulic hose 1/4 inch hydraulic hose 1/4 inch hydraulic hose Swivel nut run tee Swivel nut 45° elbow Straight thread adapter Straight thread 90° elbow Union Swivel nut branch tee Straight thread 45° elbow Flexgard tube, 84 inch long Wire, 16 gauge single conductor x 108 inch long Terminal #10 stud insulated 16/14 wire Terminal #10 stud insulated 16/14 wire Terminal #6 stud insulated 22/18 wire Terminal .250 tab female slip-on fully insulated 22/18 wire Terminal .188 tab female slip-on insulated 16/14 wire Capscrew 1/4-20 x 1-3/4 inch long hex head grade 5 Washer 1/4 medium lock Washer 1/4 medium flat Diode jumper wire
ATB 60 – 01-97 through 01-01
AW0180097
Hydraulic system warm-up DWG. 0180097
Snorkel model ATB 60
Page 4 - 37
Isolation valve item 1 2 3 4 5 6
part no 6010498 6010495 7720604 7740014 7741214 0020277
qty 1 1 2 1 1 1
description Ball valve, 1-1/2 NPT Ball valve, 3/4 NPT Reducer bushing 3/4 x 1/2 Close nipple 1/2 NPT Close nipple 1-1/2 NPT 3/8 inch hydraulic hose
5
Hydraulic tank
1
To pump
To emergency power
3
3 4
6 2 To sense line dump valve "C"
4 - 38
AW0180117
ATB 60 – 01-97 through 01-01
Motion alarm, drive item 1 2 3 4 5 6 7 8 9 10 11 12 13 14
part no
qty
3040129 3040462 5093000 0100570 3040083 3040082 3011601 3090006 3040046 3046972 970259 986269 5560031 0073071 0181113
description
1 1 1 1 1 1 1 1 1 2 4 8 4 1 1
Motion warning alarm, standard Motion warning alarm, UL approved Clamp Jumper wire Terminal .250 tab female fully insulated 16/14 wire Terminal .250 tab male fully insulated 16/14 wire Wire, 16 gauge single conductor x 72 inch long Flexgard tube, 60 inch long Terminal .250 tab male slip-on fully insulated 22/18 wire Terminal .188 tab female slip-on insulated 22/18 wire Capscrew 5/16-18 x 1 inch long hex head grade 5 Washer 5/16 medium flat Nut 5/16-18 self locking Jumper wire Jumper wire
39
2
12
1
11 10
3
14
39
7 6
5
WIRING BOX
4 39
WIRING BOX
8 39
UPPER CONTROL BOX FROM MOTION ALARM
13
BOOM WIRE
B X - DRIVE + A
39
139
R
STEER
9 AWA18044
ATB 60 – 01-97 through 01-01
4 - 39
Oil pressure gauge, Cummins item
part no
qty
1 2 3 4 5 6
0181459-99 5210009 5038801 5033703 5090018 0070772
1 1 1 1 1 1
description Instrument panel Oil pressure gauge Female adapter Male 90° elbow Pipe tee 1/4 inch hydraulic hose
4
5 1
OIL FILTER
2
WIRING BOX
3
6
AW0180135
4 - 40
ATB 60 – 01-97 through 01-01
Platform lights item 1 2 3 4 5 6 7 8 9 10
part no 0072004 5560648 5560034 5569003 3040038 3040039 3060008 3020013 3044161 3044158
qty
description
1 2 2 1 1 1 2 1 1 3
Light bracket Machine screw #10-24 x 3/4 inch long truss head Nut #10-24 self locking Grommet Fuse holder, in-line Fuse, 10 amp capacity Light, platform Switch, toggle Terminal #10 stud insulated 16/14 wire Terminal #6 stud insulated 16/14 wire
8
7
1 7 3
2
4
4
Upper control box Front view
7
4
8
10
7 5
6
10 9
Upper control box terminal strip AW0072012
ATB 60 – 01-97 through 01-01
4 - 41
Safety belt anchor item 1 2 3 4
part no 0130088 0130090 5560674 5560031
qty 2 2 8 8
description Bracket, safety belt Doubler plate Capscrew 5/16-18 x 1-1/2 inch long hex head grade 5 Nut 5/16-18 self locking
3 4
4 - 42
1 2
AW0180119
ATB 60 – 01-97 through 01-01
Sandblast kit item 1 2 3 4 5 6 7
part no 0181159 0181158 0181157 5550020 5550050 5550040 475036
qty
description
2 1 1 2 2 2 2
Bellows, slave level cylinder Bellows, main lift cylinder Bellows, riser boom lift cylinder Clamp Clamp Clamp Clamp
Master level cylinder
4
1 5
6 7
2
4
5 1 Slave level cylinder
Main lift cylinder
3
6
7
ATB 60 – 01-97 through 01-01
Riser boom lift cylinder
AW0180086
4 - 43
Spark arrestor, muffler Continental item 1 2 3 4
part no 7630243 0181453 0181454 5550027
qty 1 1 1 3
description Muffler, spark arrestor Exhaust pipe Tail pipe Clamp
1 4 3
2 4
4 4
AW0180134
4 - 44
ATB 60 – 01-97 through 01-01
Proximity sensing system item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
4 - 46
part no 0181333 0152257 0152258 0181437 970049 986019 5560004 970129 5560034 974759 986009 0181407 3020080 3090969 3044704 0181595 0181594 0070758 0181103 0150756 3011802 974689 974639 3040300 3040070 0181104 9980006 5093003 5093005 987099
qty 1 1 4 4 4 16 10 4 11 8 11 1 1 1 1 1 1 1 2 2 1 2 1 4 4 1 1 4 8 12
description Platform, proximity switch Actuator rod Limit switch Limit switch mount plate Capscrew 1/4-20 x 1 inch long hex head grade 5 Washer 1/4 medium flat Nut 1/4-20 self locking Capscrew 1/4-20 x 3 inch long hex head grade 5 Nut #10-24 self locking Machine screw #10-24 x 2 inch long round head Washer #10 medium flat Placard, proximity switch override Switch, toggle Relay Terminal strip, 4 circuit #10 stud Diode wire Diode wire Jumper wire Jumper wire Jumper wire Wire 18 gauge, 2 conductor x 45 feet long Machine screw #10-24 x 3/4 inch long round head Machine screw #10-24 x 3/8 inch long round head Connector Connector locknut Jumper wire Plastic flexible pipe, 3/8 inch diameter x 480 inch long Clamp Clamp Washer 1/4 medium lock
ATB 60 – 01-97 through 01-01
30
29
6
5
5
6
28
30
27
A
6 11
9
23
7
8
A
14
3 11
9
22
15
5
24
6
9
7
10
11
25 2 4
SECTION A-A 12
13 B
B
VIEW B-B 18
19
17
26 20
13
{ POWER TO SWITCHES
16
14
A
B
C
{ MOVE { FROM TERMINAL #28 { MOVE 70A
70
21
15 3
9
{ MOVE { FROM FUSES AW0181436
3
WIRING DIAGRAM Proximity sensing system DWG. 0181436
Snorkel model ATB 60
Page 4 - 47
28
29
30
CL A 41
41
7
2 4
1 3
44
B
1 A
3 21
5 13
25
24
23
11
22
20 26
A 6
4 8
A
SECTION B-B
B
SECTION A-A 23
12
11
43 42
24 6
20
TOP
40
25
HOUSING DIAGRAM
2 23
SECTION A-A 16 9 BULKHEAD FITTING
COVER PLATE
10
19 17
9
32 39
15 31 1 3
38
14 TOW BAR CRADLE
2 4 31
6
18
33 34
FLOAT VALVE
1
REF
35 CL
36
LH STEERING CYL 39
3
37
10
18
27
DRAG LINK CRADLE
AW0180091
Tow package
Page 4 - 48
Snorkel model ATB 60
DWG. 0180091
Tow package item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44
part no 6010616 0110817 0111464 0181256 0111465 0080884 0111345 0111520 0181678 0110836 0110943 0110833 0110831 0070777 0070774 0090299 0070839 0181712 0090760 5036705 5550005 5580002 5561550 989379 2690001 0082164 0082160 5569886 987099 986019 5035705 5065705 5036105 5036905 5063905 5064001 971009 5560647 5560039 0181466 5037005 0181676 0181675 0181713
qty
description
1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 2 1 3 1 1 2 1 1 1 1 2 2 2 2 1 1 1 1 1 2 4 6 1 2 1 2 1
Steering float valve Tow bar Bracket, chassis Tie rod Tie rod Steering lug Mounting bar Rotator stop Tow bar cradle Drag link storage cradle Pin, drag link Pin, drag link Pin, tow bar 1/4 inch hydraulic hose 1/4 inch hydraulic hose 1/4 inch hydraulic hose 1/4 inch hydraulic hose Decal, towing instructions Decal, float valve Swivel nut run tee Clamp Snapper pin Hairpin clip pin Roll pin 1/8 inch diameter x 1-1/4 inch long Bearing, self aligning Decal, danger do not ride Decal, danger tow package Capscrew 1/4-20 x 1-3/4 inch long hex head grade 5 Washer 1/4 medium lock Washer 1/4 medium flat Straight thread 45° elbow Straight thread adapter Straight thread run tee Swivel nut 45° elbow Fitting nut Tube end reducer Capscrew 1/2-13 x 4 inch long hex head grade 5 Capscrew 1/2-13 x 5 inch long hex head grade 5 Nut 1/2-13 self locking Decal, top/bottom Swivel nut 90° elbow Chain/plate Carriage bolt, special 3/4-16 x 5-1/2 inch long Decal, danger crushing hazard
ATB 60 – 01-97 through 01-01
4 - 49
Upper control box cover item 1 2 3
part no 0073076 5560657 5560656
qty 1 3 2
description Upper control box cover, standard Pop rivet 1/8 inch aluminum #RVT-AD48 ABS Pop rivet 1/8 inch aluminum #RVT-AD46 ABS
1
2
Front view - Upper control box
3
Side view - cover installed
Snap
Side view cover shown in stowed position AW0071654
4 - 50
ATB 60 – 01-97 through 01-01
Warning light, 5° slope indicator item 1 2 3 4
part no
qty
3065111 0081384 0181374 0070730
1 1 1 1
description Warning light, red Decal, 5° tilt indicator Jumper wire Jumper wire
5 DEGREE TILT INDICATOR LIGHT 1
LIFT
LIFT/SWING CONTROLLER
5
7
SWING
2 A Black
Red
3
B TILT ALARM RELAY
4 ALARM
1
2
AW0180109
ATB 60 – 01-97 through 01-01
4 - 51
Warning lights, dual amber driving item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
part no
qty
3060043 8050034 5093019 5093001 3090019 5569711 3040082 3040083 3011601 3044161 970029 986019 5560004 3040469 0081515 0170653 0180125 3040064 3040046 974689 5560034
2 1 8 2 1 2 2 2 1 2 8 8 8 1 2 1 1 1 1 1 1
description Warning light, strobe amber lens Replacement bulb Clamp Clamp Flexgard tube, 216 inch long Grommet Terminal .250 tab male fully insulated 16/14 wire Terminal .250 tab female fully insulated 16/14 wire Wire, 16 gauge single conductor x 264 inch long Terminal #10 stud insulated 16/14 wire Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Washer 1/4 medium flat Nut 1/4-20 self locking Relay, 12 volt DC Jumper wire Jumper wire Jumper wire Terminal .250 tab male slip-on fully insulated 12/10 wire Terminal .250 tab male slip-on fully insulated 22/18 wire Machine screw #10-24 x 3/4 inch long round head Nut #10-24 self locking
12 11 10
2
Wiring box
3 47 47
164
9
To beacons
14 13 15
Wiring box
3
17
1
86 87
13
30
164 85
47 47
4
16
39
39
18 5 6
8 7 19
To motion alarm (if equipped) To Beacons
20
13
AWM00338
4 - 52
ATB 60 – 01-97 through 01-01
Warning lights, dual beacon item 1
2 3 4 5 6 7 8 9 10 11 12
part no
qty
3060083 3060085 3060087 3060084 3060086 3060087 5093019 5093001 3090019 5569711 3040082 3040083 3011601 3044161 970029 986019 5560004
2 1 1 2 1 1 8 2 1 2 2 2 1 2 8 8 8
description Warning light, strobe amber lens Replacement amber lens Replacement bulb Warning light, strobe red lens Replacement red lens Replacement bulb Clamp Clamp Flexgard tube, 216 inch long Grommet Terminal .250 tab male fully insulated 16/14 wire Terminal .250 tab female fully insulated 16/14 wire Wire, 16 gauge single conductor x 264 inch long Terminal #10 stud insulated 16/14 wire Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Washer 1/4 medium flat Nut 1/4-20 self locking
12 11 10
2 3
Wiring box
47 47
164
1 To beacons
9
4
5 6
8 7
AWM00339
ATB 60 – 01-97 through 01-01
4 - 53
AW0180162
Page 4 - 54
Waterline to platform steel booms Snorkel model ATB 60
DWG. 0180162
Water line to platform item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
part no 5240010 5010015 5260014 7714208 5093013 0181401 0181403 0181596 0180821 0181397 0181597 5550034 5093010 5550037 970469 987119 986299 970426 970449 7734408 0181598 970269 986269 5560033 5560031
qty 1 1 3 2 1 1 2 2 11 3 1 3 11 3 15 26 24 6 9 1 1 4 4 4 4
ATB 60 – 01-97 through 01-01
description Hose reel with hose Water hose 1 inch diameter x 18 feet long Fitting 1 inch hose to 1 inch NPT Pipe plug 1 NPT square head Clamp Guide bracket, long Guide bracket, short Bulkhead Bolting plate Mounting bar Reel mount Hose roller guide Clamp Clamp Capscrew 3/8-16 x 1 inch long hex head grade 5 Washer 3/8 medium lock Washer 3/8 medium flat Capscrew 3/8-16 x 7/8 inch long hex head grade 5 Capscrew 3/8-16 x 3/4 inch long hex head grade 5 Pipe 45° elbow, 1 inch NPT Nipple 1 inch NPT x 13 inch long Capscrew 5/16-18 x 1-1/4 inch long hex head grade 5 Washer 5/16 medium flat Nut 3/8-16 self locking Nut 5/16-18 self locking
4 - 55
Work lights item 1 2 3 4 5 6 7 8 9 10 11 12 13 14
part no
qty
3064413 3067620 5093019 5093002 3090019 3090006 5569003 970029 986019 987099 3040082 3011601 3040114 3044161 3040038 3040039 3040083
2 2 7 7 1 1 1 7 7 7 3 1 1 1 1 1 3
description Light, incandescent with clamp bracket Light, halogen with clamp bracket Clamp - (incandescent light only) Clamp - (halogen light only) Flexgard tube, 80 inch long - (incandescent light only) Flexgard tube, 80 inch long - (halogen light only) Grommet Capscrew 1/4-20 x 3/4 inch long hex head grade 5 Washer 1/4 medium flat Washer 1/4 medium lock Terminal .250 tab male fully insulated 16/14 wire Wire, 16 gauge single conductor x 80 inch long Connector, in-line 16/14 wire Terminal #10 stud insulated 16/14 wire Fuse holder, in-line Fuse, 10 amp capacity Terminal .250 tab female fully insulated 16/14 wire
3
1
1
8 14
8 14 10
13 12
Light
8 4
Light
14
9
11
3
2
1
Upper control box terminal strip
1
2 3
2
7
4 - 56
6
5 AW0080768
ATB 60 – 01-97 through 01-01
index A AC generator, 4-2, 4-5 AC generator valve, 2-32, 4-5 Access cover, drive, 1-2, 1-4 Accumulator, 2-2, 2-6, 2-10, 2-14, 2-33, 2-34 Adapter plate, centerpost, 1-11 Adjustment bolt, 1-11, 1-62 Air cleaner, 1-43, 1-49, 1-55, 1-70 Air cleaner elbow, 1-68 Air cleaner mount angle, 1-44 Air cleaner mounting band, 1-43, 1-49, 1-55 Air inlet hood, 1-66, 1-67, 1-68 Air inlet tube, 1-67, 1-68 Air intake hose, 1-43, 1-50, 1-56 Air intake tube, 1-43 Ammeter, 3-26 Angle, radiator, 1-46 Angle, radiator mounting, 1-40, 1-52, 1-58
B Ball valve, 1-1/2 NPT, 4-38 Ball valve, 3/4 NPT, 4-38 Base boom, 1-23 Battery box, 3-2, 3-6, 3-10, 3-13, 3-18 Battery bracket, 4-9 Battery hold down, 4-9 Battery hold down angle, 3-2, 3-6, 3-10, 3-13, 3-18 Battery hold down bolt, 3-2, 3-6, 3-10, 3-13, 3-18, 4-9 Battery, 12 volt DC - 550 CCA, 3-2, 3-6, 3-10, 3-13, 3-18, 4-9 Bearing spacer, 1-38 Bearing, self aligning, 1-7, 1-8, 4-49 Bellows, slave level cylinder, 4-43 Boom and hose carrier, 1-23 Boom extend switch, 1-32, 3-57 Boom lift switch, 3-2, 3-6, 3-10, 3-13, 3-18, 3-58 Bracket, AC generator mounting, 4-2 Bracket, chassis, 4-49 Bracket, ECM mounting, 3-14 Bracket, exhaust support, 1-62 Bracket, fuel pump, 1-58 Bracket, LP gas cylinder, 4-29, 4-30 Bracket, muffler support, 1-50 Bracket, radiator support, 1-40, 1-46, 1-52, 1-58 Bracket, throttle solenoid, 1-49, 1-55 Bracket, tilt alarm, 3-2, 3-6, 3-10, 3-14, 3-18 Bracket, upper exhaust, 1-61
C Cable guide bracket, base boom, 4-6 Cable guide, 4 roller, 4-6 Cable, 110 volt power to platform, 3-66 Cartridge holding valve, 2-40, 2-44, 2-47, 2-56 Cartridge needle valve, 2-44 Cartridge valve, 3-way inlet, 2-24 Cartridge, 3-way pilot operated atmosphere vented, 2-24 Centerpost and fittings, 2-35 Chain/plate, 4-49 Check valve, 2-26 Check valve cartridge, 2-24 Circuit breaker, 15 amp capacity, 3-22, 3-26, 3-30, 3-66 Circuit breaker, 20 amp capacity, 3-41, 3-45, 3-49, 3-53, 4-24, 4-27 Circuit breaker, 25 amp capacity, 3-22, 3-26, 3-30 Circuit breaker, 3 amp capacity, 3-41, 3-49, 3-53 Clevis pin, 1-43, 1-49, 1-55 Cold start kit, 4-9 Connector bracket, 42 pin, 1-61
ATB 60 – 01-97 through 01-01
Control rod, 1-43 Control valve and fittings, 2-10, 2-14 Control valve and fittings, drive/lift/swing, 2-28 Control valve and fittings, Vickers, 2-20 Control valve and fittings, Weco, 2-23 Control valve, drive/lift/swing, 2-28, 2-30 Control valve, Vickers, 2-20, 2-24 Control valve, Weco, 2-23, 2-26 Control wire #2, 1-32 Controller, drive/steer, 3-41, 3-45, 3-49, 3-53, 3-62 Controller, lift/swing, 3-41, 3-45, 3-49, 3-53, 3-64 Corrosion inhibitor, 3-22, 3-26, 3-30, 3-41, 3-45, 3-49, 3-53 Coupler, female LPG, 4-10, 4-14, 4-18, 4-21 Cover gasket, 2-79 Cover plate, 2-79 Cover plate, platform rotator, 1-38 Cover, GFCI outlet, 3-66 Crossover relief cartridge, 2-67 Cylinder, extension, 2-38 Cylinder, jib boom lift, 2-41, 2-43 Cylinder, main boom lift, 2-44, 2-46, 2-47, 2-48 Cylinder, master level, 2-49, 2-50, 2-51, 2-52 Cylinder, riser boom lift, 2-54, 2-55, 2-57 Cylinder, slave level, 2-58, 2-59, 2-60 Cylinder, steering, 2-62, 2-65
D Decal set, non-proportional control valve, 2-20, 2-23 Decal, 4 x 4 logo, 1-72 Decal, 5° tilt indicator, 4-51 Decal, ATB 60 logo, 1-72 Decal, attach fall restraint, 1-72 Decal, blue arrow, 1-72 Decal, caution move control handle slowly, 3-45 Decal, caution secure crossbars, 1-72 Decal, cold start, 4-9 Decal, control wire #1, 3-34, 3-37, 3-38, 3-41, 3-45, 3-49, 3-53 Decal, control wire #2, 3-34, 3-37, 3-38, 3-41, 3-45, 3-49, 3-53 Decal, danger crushing hazard, 4-49 Decal, danger cylinder failure, 1-72 Decal, danger descending boom, 1-72 Decal, danger do not ride, 4-49 Decal, danger electrical hazard, 1-72, 3-41, 3-45, 3-49, 3-53 Decal, danger electrical/tipping hazard, 1-72 Decal, danger inspect unit, 3-45 Decal, danger rotating engine parts, 1-72 Decal, danger tow package, 4-49 Decal, danger you must not operate, 1-72 Decal, diesel fuel, 1-72 Decal, diode, 3-34, 3-37 Decal, diode holder, 3-38 Decal, dual fuel instructions, 4-10, 4-18 Decal, engine control module, 3-13 Decal, float valve, 4-49 Decal, FM approved, 1-72 Decal, gasoline fuel, 1-72 Decal, hydraulic oil, 1-72 Decal, hydraulic warm-up instructions, 4-36 Decal, LPS logo, 1-72 Decal, lube recommendations, 1-72 Decal, made in USA, 1-72 Decal, OmniQuip logo, 1-72 Decal, power wire, 3-34, 3-37, 3-41, 3-45, 3-49, 3-53 Decal, rotate while greasing, 1-72 Decal, safe operation information, 1-72 Decal, Snorkel brand logo, 1-72 Decal, terminal strip, 3-34, 3-37, 3-38
index 1
Index Decal, top/bottom, 4-49 Decal, towing instructions, 4-49 Decal, yellow arrow, 1-72 Diagnostic nipple, 2-10, 2-14, 2-36 Diode stand off, 3-34, 3-37 Door latch, 1-36, 1-65 Drag link storage cradle, 4-49 Dual fuel engine, Continental, 4-10, 4-13 Dual fuel engine, Ford LRG-425, 4-18, 4-21, 4-22 Dual fuel kit, liquid cooled, 4-22 Dual relief/anti-cavitation valve, 2-10, 2-14, 2-68
E Elbow, 2 inch 90° rubber, 1-43 Elbow, 3 inch 90° rubber, 1-43, 1-49, 1-55, 1-68 Electrical box, drilled, 3-66 Electrical hazard See inside front cover Emergency power unit, 2-10, 2-14, 2-69 Emergency power unit wire, 3-60, 3-61 Engine adapter, 1-43 Engine block heater with cord, 4-28 Engine control module, 3-14 Engine harness cover plate, 1-61 Engine mount, 1-40, 1-46, 1-52, 1-58 Engine mount washer, 1-40, 1-46, 1-52, 1-58 Engine mount, front left hand, 1-49 Engine mount, front right hand, 1-49 Engine mount, rear, 1-49 Engine pump mount, 1-61 Engine, Continental TM-27, 1-43, 4-17 Engine, Cummins 4B, 1-49, 1-55 Engine, Ford LRG-425, 4-22 Engine, Ford LRG-425 gasoline, 1-61 Engine, Hatz diesel, 1-62 Ether cannister, 4-9 Exhaust gasket, 1-44 Exhaust pipe, 1-44, 1-66, 4-44 Extension cylinder, 1-23, 1-27, 1-28 Extension cylinder support, 1-27
F Filter, 2-78 Filter condition indicator, 1-68, 3-22, 3-26 Filter, sump strainer, 2-79 Flexible coupling, 1-43, 1-49, 1-55 Flow control cartridge valve, 2-24 Flow divider, 2 wheel drive, 2-18, 2-70 Flow divider, 4 wheel drive, 2-18 Flow regulator cartridge valve, 2-24 Front transmission valve, 2-73 Fuel filter, 1-44, 1-58 Fuel filter bracket, 1-55 Fuel gauge, 1-14 Fuel hose, 1-40, 1-46, 1-52, 1-58, 1-62, 4-22 Fuel pump, 1-58 Fuel tank cap, 1-14 Fuel tank strap, 1-14 Fuel tank, 40 gallon capacity, 1-14 Fuse holder, in-line, 4-41, 4-56 Fuse, 10 amp capacity, 4-41, 4-56
G Gasket, hub cap, 1-7 Gasket, swing drive, 1-12 Gasoline fuel shut-off valve, 4-13 Gear hub, 1-4, 1-8 Gravity gate, platform, 1-36 Grommet, 3-46, 4-52, 4-53
index 2
Guard, cable retention, 4-2
H Hairpin clip pin, 4-49 Headlight, halogen flood, 4-24, 4-27 Horn relay, 12 volt DC, 4-31 Horn, 12 volt DC, 4-31 Hose carrier, 1-23, 1-32 Hour meter, 3-22, 3-26, 3-30 Hub, 1-7 Hub cap, 1-7 Hydraulic drive motor brake, 1-4 Hydraulic drive motor, 4 wheel drive, 2-74 Hydraulic drive motor, rear left hand, 1-4, 2-76 Hydraulic drive motor, rear right hand, 1-4, 2-76 Hydraulic oil filter, 2-10, 2-14, 2-78 Hydraulic oil reservoir, 1-15, 2-79 Hydraulic power unit, 1-38 Hydraulic pump, 1-61, 2-80
I Instrument panel, 3-22, 3-26, 3-30 Insulator angle, 3-2, 3-6, 3-10, 3-13, 3-18 Insulator boot, 3-2, 3-6, 3-10, 3-13, 3-18, 4-9
J Jib boom lift cylinder, 1-23, 2-41 Jumper wire, 1-43
K Key, 1-11 Key washer, 1-7 Knob, gate hinge pin, 1-36
L Latch stop, 1-36 Light bracket, 4-41 Light, halogen with clamp bracket, 4-56 Light, incandescent with clamp bracket, 4-56 Light, platform, 4-41 Light, turn signal, 4-27 Limit switch lever, 3-58 Liquid level gauge with thermometer, 2-79 Lock pin, 1-7, 1-8 LP fuel engine, Continental, 4-14, 4-17 LP gas cylinder, liquid withdrawal, 4-10, 4-14, 4-18, 4-21, 4-29, 4-30 LP gas fuel hose, 4-10, 4-14, 4-18, 4-21 Lubrication tube, 1/4 inch copper tube, 1-2
M Manifold body, 2-24, 2-26 Master level cylinder, 2-49 Mini siren, engine alarm, 3-22, 3-26, 3-30, 3-41, 3-45, 3-49, 3-53 Motion control valve, 2 wheel drive, 2-2, 2-18 Motion control valve, 4 wheel drive, 2-18 Motion control valve, drive, 2-81 Motion control valve, turntable swing, 1-12, 2-82 Motion warning alarm, standard, 4-39 Motion warning alarm, UL approved, 4-39 Motor mount, front left hand, 1-43 Motor mount, front right hand, 1-43 Motor mount, left hand, 1-61 Motor mount, rear left hand, 1-43 Motor mount, rear right hand, 1-43 Motor mount, right hand, 1-61
ATB 60 – 01-97 through 01-01
Index Motor, swing drive, 1-12 Mount angle, 1-43 Mount plate, actuator module, 3-6, 3-10 Mount plate, overflow reservoir, 1-40, 1-46, 1-52, 1-58 Mounting bar, 4-49 Mounting bracket, 1-43 Muffler, 1-44 Muffler, spark arrestor, 1-61, 4-44 Muffler, standard, 1-49, 1-55
O Oil pressure gauge, 4-40 Overflow reservoir, 1-40, 1-46, 1-52, 1-58
P Panel, drilled, 3-34, 3-37, 3-38 Pin guard, 1-7, 1-8 Pin lock, 1-11, 1-16, 1-19, 1-20, 1-21, 1-23, 1-30, 1-38 Pin, drag link, 4-49 Pin, gate hinge, 1-36 Pin, tow bar, 4-49 Placard, 125 volts 15 amps, 1-72 Placard, AC generator, 4-2 Placard, ANSI standard, 1-72 Placard, battery disconnect switch, 3-60, 3-61 Placard, blank, 3-26 Placard, caution liquid withdrawal, 4-10, 4-14, 4-18, 4-21 Placard, caution serial number, 1-72 Placard, danger foam filled tires, 1-72 Placard, dual fuel switch, 4-10, 4-18 Placard, emergency bleed down valve, 1-72 Placard, engine protection system, 3-22 Placard, Ford LPS, 1-72 Placard, horn, 4-31 Placard, light switch, 4-24, 4-27 Placard, lug nut torque, 1-72 Placard, platform identification, 1-72 Placard, pre-start instructions, 1-72 Placard, proximity switch override, 4-46 Placard, upper control box front, 3-41, 3-45, 3-49, 3-53 Placard, upper control box top, 3-41, 3-45, 3-49, 3-53 Placard, warm-up switch, 4-36 Placard, wiring box front, 3-22, 3-26, 3-30 Plastic track link, 1-32 Plate, engine adapter, 1-49, 1-55 Platform foot switch, 1-34, 3-59 Platform rotator, 1-38, 2-83, 2-84 Power wire, 1-32 Pressure manifold, 2-28 Pressure manifold valve, 2-36 Pressure relief cartridge valve, 2-24
R Radiator, 1-40 Radiator cap, 1-52, 1-58 Radiator cap - 15 PSI, 1-40, 1-46 Radiator cushion, 1-40, 1-46, 1-52, 1-58 Radiator hose, 1-40 Radiator hose, lower, 1-46, 1-52, 1-58 Radiator hose, upper, 1-46, 1-52 Radiator overflow hose, 1-40, 1-46, 1-52, 1-58 Rear transmission valve, 2-85 Receptacle, GFCI outlet - 20 amp, 3-66 Record box, 1-72 Record pouch, 1-72 Relay, 12 volt DC, 3-22, 3-26, 3-30, 3-34, 3-37, 3-38, 3-41, 3-42, 3-45, 3-49, 3-50, 3-53, 4-24, 4-27, 4-35, 4-52 Relief valve mount bracket, 4-10, 4-18, 4-21 Riser boom, 1-16
ATB 60 – 01-97 through 01-01
Roller spacer, aluminum gravity gate, 1-36 Roller spacer, steel gravity gate, 1-36 Roller, aluminum gravity gate, 1-36 Roller, steel gravity gate, 1-36 Rotation bearing gear, 1-2 Rotator stop, 4-49 Rubber bumper, 1-65
S Sense line dump valve, 2-86 Sequence valve cartridge, 2-81 Shield, 1-46 Shuttle valve, 2-81, 4-36 Shuttle valve cartridge, 2-24 Siren, tilt alarm, 3-2, 3-6, 3-10, 3-13, 3-18, 3-42, 3-46, 3-50, 3-54 Slave level cylinder, 2-58 Slide pad, 1-16, 1-23, 1-24, 1-27, 1-28, 1-32 Slide pad shim, 1-24, 1-32 Slide pad spacer, 1-23 Slide pad, chamfered, 1-32 Solenoid switch, 3-2, 3-6, 3-10, 3-18, 3-60 Solenoid switch, Ford LRG-425, 3-13, 3-61 Solenoid valve, 2-86, 2-87, 4-36 Solenoid valve and coil, 2-20, 2-23, 2-26 Solenoid valve, 3-way, 2-86, 2-87 Solenoid, anti-diesel, 1-43 Spacer, 3 inch, 1-61 Spacer, 4 inch, 1-61 Spacer, air cleaner, 1-32 Spacer, tie rod mounting, 1-7, 1-8 Speed control switch assembly, 3-22, 3-26, 3-30, 3-41, 3-45, 3-49, 3-53 Speed shift valve, 2 wheel drive, 2-10, 2-87 Speed shift valve, 4 wheel drive, 2-88 Spindle nut, 1-7 Spring, torsion, 1-36 Steer switch valve, left hand, 2-89 Steer switch valve, right hand, 2-90 Steering float valve, 4-49 Steering lug, 4-49 Swing drive, 1-11, 1-12, 1-78, 1-80, 1-82, 1-84 Swinging gate, platform, 1-36 Switch knob, 3-22, 3-26, 3-30, 3-41, 3-45, 3-49, 3-53 Switch seal, 4-9, 4-31 Switch, anti-restart, 3-41, 3-45, 3-49, 3-53 Switch, battery disconnect, 3-60, 3-61 Switch, emergency stop push/pull, 3-30, 3-45, 3-49, 3-53 Switch, keyed start, 3-22, 3-26, 3-30 Switch, magnetic, 3-22, 3-30 Switch, oil pressure, 1-43, 1-49, 1-55, 1-61 Switch, push button, 4-9, 4-31 Switch, toggle, 3-13, 3-22, 3-26, 3-30, 3-41, 3-42, 3-45, 3-46, 3-49, 3-50, 3-53, 3-54, 4-2, 4-10, 4-18, 4-24, 4-27, 4-36, 4-41, 4-46
T Temperature gauge, 3-2, 3-6, 3-10, 3-13 Temperature switch, 4-36 Terminal strip, 12 circuit .188 tab slip-on, 3-34, 3-37, 3-38, 3-41, 3-45, 3-49, 3-53 Throttle actuator, 1-49, 1-55 Throttle lever, 1-55 Throttle rod, 1-50, 1-56 Thrust bearing, 1-38 Tie rod, 4-49 Tilt alarm sensor 5°, 3-2, 3-6, 3-10, 3-13, 3-18 Time delay module, 3-41, 3-45, 3-49, 3-53 Tip boom, 1-23
index 3
Index Tire and wheel, 1-71 Torque plate, platform rotator, 1-38 Tow bar cradle, 4-49 Transmission valve, 2-91
U Upper control box, 3-41, 3-45, 3-49, 3-53 Upper control box cover, 4-50 Upper control box, 2 wheel drive, 3-41 Upper control box, 4 wheel drive, 3-49 Upper control box, Hatz 2 wheel drive, 3-45 Upper control box, Hatz 4 wheel drive, 3-53
V Vacuum fitting, 4-22 Vacuum hose, 4-13, 4-17 Vacuum switch, 4-13, 4-17, 4-22 Valve mount angle, 2-20, 2-23
W Warranty See inside back cover Wheel nut, 1-71 Wire harness, 110 volt power, 3-2, 3-6, 3-10, 3-13, 3-18, 4-2 Wire harness, alternator, 1-61 Wire harness, boom extend switch, 3-57 Wire harness, boom lift switch, 3-58 Wire harness, Continental engine, 3-2 Wire harness, Cummins engine, 3-6, 3-10 Wire harness, Ford LRG-425 engine, 3-13 Wire harness, Hatz engine, 3-18 Wire harness, platform foot switch, 3-59 Wire harness, turntable, 3-2, 3-6, 3-10, 3-13, 3-18 Wire harness, upper control box internal, 3-41, 3-45, 3-49, 3-53 Wire harness, upper control box power, 3-41, 3-45, 3-49, 3-53 Wire harness, wiring box internal, 3-22, 3-26, 3-30 Wiring box, 3-2, 3-6, 3-10, 3-22 Wiring box panel, 3-22, 3-34 Wiring box panel, Ford LRG-425, 3-26, 3-37 Wiring box panel, Hatz, 3-30, 3-38 Wiring box, Ford LRG-425, 3-26 Wiring box, Hatz, 3-18, 3-30
index 4
ATB 60 – 01-97 through 01-01
LIMITED WARRANTY Snorkel warrants each new machine manufactured and sold by it to be free from defects in material and workmanship for a period of one (1) year from date of delivery to a Customer or for one year after the machine has been placed in first service in a Dealer rental fleet, whichever comes first. Any part or parts which, upon examination by the Snorkel Service Department, are found to be defective, will be replaced or repaired, at the sole discretion of Snorkel, through its local Authorized Dealer at no charge. Snorkel further warrants the structural components; specifically, the mainframe chassis, turntable, booms and scissor arms, of each new machine manufactured by it to be free from defects in material and workmanship for an additional period of four (4) years. Any such part or parts which, upon examination by the Snorkel Service Department, are found to be defective will be replaced or repaired by Snorkel through its local Authorized Dealer at no charge; however, any labor charges incurred as a result of such replacement or repair will be the responsibility of the Customer or Dealer. The Snorkel Service Department must be notified within forty-eight (48) hours of any possible warranty situation during the applicable warranty period. Personnel performing warranty repair or replacement must obtain specific approval by Snorkel Service Department prior to performing any warranty repair or replacement. Customer and Dealer shall not be entitled to the benefits of this warranty and Snorkel shall have no obligations hereunder unless the “Pre-Delivery and Inspection Report” has been properly completed and returned to the Snorkel Service Department within ten (10) days after delivery of the Snorkel product to Customer or Dealer’s rental fleet. Snorkel must be notified, in writing, within ten (10) days, of any machine sold to a Customer from a Dealer’s rental fleet during the warranty period. At the direction of the Snorkel Service Department, any component part(s) of Snorkel products to be replaced or repaired under this warranty program must be returned freight prepaid to the Snorkel Service Department for inspection. All warranty replacement parts will be shipped freight prepaid (standard ground) from the Snorkel Service Department or from Snorkel’s Vendor to Dealer or Customer.
REPLACEMENT PARTS WARRANTY Any replacement or service part made or sold by Snorkel is not subject to the preceding Limited Warranty beyond the normal warranty period of the machine upon which the part was installed.
THIS WARRANTY EXCLUDES AND SNORKEL DOES NOT WARRANT: 1. Engines, motors, tires and batteries which are manufactured by suppliers to Snorkel, who furnish their own warranty. Snorkel will, however, to the extent permitted, pass through any such warranty protection to the Customer or Dealer. 2. Any Snorkel product which has been modified or altered outside Snorkel’s factory without Snorkel’s written approval, if such modification or alteration, in the sole judgment of Snorkel’s Engineering and/or Service Departments, adversely affects the stability, reliability or service life of the Snorkel product or any component thereof. 3. Any Snorkel product which has been subject to misuse, improper maintenance or accident. “Misuse” includes but is not limited to operation beyond the factory-rated load capacity and speeds. “Improper maintenance” includes but is not limited to failure to follow the recommendations contained in the Snorkel Operation, Maintenance, Repair Parts Manuals. Snorkel is not responsible for normal maintenance, service adjustments and replacements, including but not limited to hydraulic fluid, filters and lubrication. 4. Normal wear of any Snorkel component part(s). Normal wear of component parts may vary with the type application or type of environment in which the machine may be used; such as, but not limited to sandblasting applications. 5. Any Snorkel product that has come in direct contact with any chemical or abrasive material. 6. Incidental or consequential expenses, losses, or damages related to any part or equipment failure, including but not limited to freight cost to transport the machine to a repair facility, downtime of the machine, lost time for workers, lost orders, lost rental revenue, lost profits or increased cost. This warranty is expressly in lieu of all other warranties, representations or liabilities of Snorkel, either expressed or implied, unless otherwise amended in writing by Snorkel’s President, Vice President-Engineering, Vice President-Sales or Vice President-Marketing. SNORKEL MAKES NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION OF THIS LIMITED WARRANTY. SNORKEL MAKES NO IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AND DISCLAIMS ALL LIABILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES, INCLUDING BUT NOT LIMITED TO INJURY TO PERSONS OR PROPERTY. The Customer shall make all warranty claims through its local Authorized Dealer and should contact the Dealer from whom the Snorkel product was purchased for warranty service. Or, if unable to contact the Dealer, contact the Snorkel Service Department for further assistance. Effective July 1995
Maintenance and schematics Maintenance information The parts drawings located in the repair parts sections, are designed for use as a guide for proper disassembly of the machine and components as well as for parts replacement. Always refer to the hydraulic system installation drawings and the electrical wiring diagram before removing or disassembling associated parts.
CAUTION Do not attempt to disconnect or remove any hydraulic line before reading and understanding all text concerning the system hydraulics. In most cases, disassembly of the machine will be obvious from the illustration. When disassembling or reassembling components, complete the procedural steps in sequence. Do not partially disassemble or assemble one part, then start on another. Always check your work to assure that nothing has been overlooked. The following list is a gentle reminder when disassembling or assembling the machine.
ü Always be conscious of weight. ü Never attempt to lift heavy objects without the aid of
Parts should be thoroughly inspected before restoring to service at the time of reassembly. Burrs, nicks or scratches may be removed from machined surfaces by honing or polishing with #600 crocus cloth, followed by a thorough cleaning in an approved cleaning solvent, and blown dry with compressed air. Do not alter the contour of any part. If this operation does not restore the part to a serviceable condition, replace the part. Replace all O-rings, seals, and gaskets at reassembly. Use new roll pins or cotter pins. Dip all packing rings and seals in hydraulic oil before reassembling in cylinder and manifold installations. Replace any part having imperfect threads. In general, units that have been disassembled can be reassembled by reversing the order of disassembly. Remember that the service life of a machine can be increased by keeping dirt and foreign materials out of the vital components. Precautions have been taken to safeguard against this; shields, covers, seals and filters are provided to keep air and oil supplies clean; however, these items must be maintained on a scheduled basis in order to function properly.
ü Do not allow heavy objects to rest in an unstable
At any time air or oil lines are disconnected, clean surrounding areas as well as the opening and fittings themselves. As soon as a line or component is disconnected, cap or cover all openings to prevent the entry of dirt or foreign materials.
ü Always make sure work platform is in stowed
New parts should remain in their container until they are ready to be used.
a mechanical device. condition.
position - blocked or the weight removed by a suitable lifting device before disconnecting the hydraulic hose from the motor/pump unit to the lift cylinder.
Clearly mark or tag hydraulic lines and electrical wiring connections when disconnecting or removing them from unit. This will assure that they are correctly reinstalled.
ü When raising a portion of the machine, be sure that
Proper assembly is critical to the successful rebuilding of any unit. Carefully inspect any parts which are to be reused. If in doubt, replace.
ü If a part resists removal, check to see if all
“SAFETY FIRST” is a good slogan.
adequate blocking is properly positioned - Do not depend on lifting device to hold and secure weight. fasteners, electrical wiring, hydraulic lines, etc., have been removed or that other parts are not interfering.
ATB 60 – revised December 2001
Replace any guards and protective devices that have been removed to carry out maintenance and repair work.
1
Maintenance schedules Snorkel has established a Preventive Maintenance Schedule that includes Daily Maintenance (Operator's Inspection), 90 Day or 150 Hour (frequent) Maintenance and Yearly or 500 Hour (annual) Maintenance, to detect any defective, damaged or improperly secured parts and provide information regarding lubrication and other minor maintenance items. The Maintenance Schedule following, outlines the requirements of these maintenance checks for each time interval. The Operator's Daily Maintenance and inspection must be performed by a trained operator. All other maintenance and inspections must be performed by a trained service technician only. Note that the 90 Day or 150 hour (frequent) and yearly or 500 hour (annual) Maintenance, require use of the Preventive Inspection Maintenance Checklist to pinpoint all inspection items. Retain a copy of these forms for your records.
They also require that all placards and decals on the unit are to be inspected. All placards and decals must be in place and legible. Use the placards installation drawing and parts listing in the repair parts section 1 of this manual to check these placards and decals. Snorkel recommends that you make additional copies of the Preventive Inspection Maintenance Checklist forms for your use in performing these inspections.
DANGER Failure to perform the Preventive Maintenance at the intervals outlined in the Maintenance Schedule may result in a unit being operated with a defect that could result in INJURY or DEATH of the unit operator. Do not allow a unit to be operated that has been found to be defective. Repair all defects before returning the unit to service.
Daily maintenance (operator’s inspection) Components
2
Service required
Emergency power motor/pump
Check operation
Air filter
Check condition
Engine oil
Check oil level
Fuel leaks
Visually inspect (hoses, connections, etc.)
Fuel tank cap
Visually inspect (installation)
Engine coolant
Check fluid level
Engine fuel level
Check fuel gauge
Bolts and fasteners
Visually inspect (looseness)
Platform gravity gate
Visually inspect (operation)
Slide pads
Visually inspect (boom wear marks)
Structural damage & welds
Visually inspect (weld cracks, dents)
Tires and wheels
Visually inspect (condition)
Battery fluid level
Check fluid level
Battery terminals
Visually inspect (corrosion)
Charging system
Visually inspect (belt, gauge)
Control switches
Visually inspect (operation)
Wiring harnesses
Visually inspect (installation, condition)
Hydraulic leaks
Visually inspect (hoses, tubes)
Hydraulic oil
Check fluid level
Placards and decals
Visually inspect (installation, condition)
ATB 60 – revised December 2001
Maintenance schedules 90 day or 150 hour maintenance (trained service technician) Components
Service Required
Recommended Lubricant or Further Instructions
Daily maintenance
Perform maintenance as per schedule
Preventive inspection maintenance checklist
Perform inspection, complete form
Placards and decals inspection
Inspect using drawing and parts listing Replace any missing or unreadin section 1 (repair parts) able decals/placards
Door hinges and latches
Lubricate
SAE 10W oil or spray lure
Rotation bearing
Lubricate
Conoco Super Sta #2 Above 32° Mobilgrease CM-P Below 32° Mobilgrease CM-L
Rotation bearing teeth & pinion
Lubricate
Mobil Mobiltac 375NC
Tie rods
Lubricate
Conoco Super Sta #2 Above 32° Mobilgrease CM-P Below 32° Mobilgrease CM-L
Gear hubs
Check fluid level, fill if low
Mobil Mobilube HD 80W-90
Swing drive
Check fluid level, fill if low
Mobil Mobilube HD 80W-90
Platform rotator
Check smooth operation
Repair or replace if not working properly
Platform controller
Check smooth operation & speeds
Batteries
Check specific gravity
1.260/1.275 at 80° F.
Hydraulic return filter
Check condition
Replace if dirty
Engine RPM
Check for proper engine RPM
Engine oil and filter
Replace per engine owners manual
See engine manufactures owner's manual
Engine fuel filter
Check condition
Replace every 6 months or if dirty
Retain copy of checklist
Yearly or 500 hour maintenance (trained service technician Components
Service Required
Recommended Lubricant or Further Instructions
90 day or 150 hour maintenance
Perform maintenance per schedule
Hydraulic oil reservoir
Clean and replace fluid
Above 10° Mobil DTE-13M Below 10° Mobil DTE-11M
Hydraulic return filter
Replace
After 1st. 50 hours, thereafter at recommended interval
Hydraulic reservoir suction filter
Clean and reinstall
Hydraulic pressures
Check pressures
Gear hubs
Replace fluid
Mobil Mobilube HD 80W-90
Swing drive
Replace fluid
Mobil Mobilube HD 80W-90
Engine coolant
Check Condition
See engine manufacturer's owner's manual
Front wheel bearings
Clean and repack
Conoco Super Sta #2 Above 32° Mobilgrease CM-P Below 32° Mobilgrease CM-L
ATB 60 – revised December 2001
3
Service information Lubrication illustration
8
11 10 6
7
9
Slide pads do not lubricate
Rear
Front
3
1 2 4
5
The illustration locates the lubrication points of the ATB 60.
Lubricants
Tie rods
Specific lubricants as recommended by Snorkel, should be used in maintaining your unit. If in doubt regarding the use of lubricants other than those listed, contact Snorkel Customer Service Department, St. Joseph Missouri, for evaluation and recommendation.
Tie rods (item 3): Lubricate at recommended interval using lubricant as outlined in the maintenance schedule.
Refer to the above lubrication illustration for location of item numbers.
1. Remove check plug located on the front side of the gear box.
Pressure gun application
2. Unit is full if oil is level with bottom of fill hole or just starts to run out.
Service all fittings as indicated in the Maintenance Schedule and lubrication illustration. Wipe away all excess lubricant from exposed surfaces. Over lubrication can collect dirt and foreign matter which acts as an abrasive. Lubrication of accessory equipment should be in accordance with the manufacturer’s recommendations.
Rotation bearing Rotation bearing (item 1.): Pressure gun lubricate bearing at recommended interval using lubricant as outlined in the maintenance schedule. Rotate while lubricating. Lubrication fitting is located on the font plate of the turntable.
Rotation gear teeth and pinion
Swing drive Swing drive (item 4.): To check oil level:
3. If low, remove the vent on top of gear box and fill until lubricant flows from port, reinstall plug.
Gear hubs Gear hubs (item 5.): To check and fill Gear hubs: 1. Rotate wheel until bottom of filler/drain plug is about 1 inch above horizontal centerline. 2. Remove plug with drive ratchet and extension. 3. Fill until lubricant is level with bottom of fill hole.
Note: Do not overfill gear hubs as they are not vented and need air space for expansion of oil to prevent damage to hubs.
Rotation gear teeth and pinion (item 2.): Gear teeth and gear box pinion should be lubricated with a spray-on type open gear lubricant.
4
ATB 60 – revised December 2001
Service information Hydraulic oil reservoir Hydraulic oil reservoir (item 6.): The fluid level should be kept between the low and full marks on the sight gauge indicator and should be checked with all cylinders fully retracted and the platform in stowed position. The interior of the reservoir should be wiped out and cleaned each time the hydraulic oil is changed. The reservoir filler/breather cap should be removed and the cap strainer cleaned with Kerosene, Fuel Oil, or other solvent at this time. Any time the hydraulic oil is changed or added, it is absolutely necessary that only clean hydraulic oil is used.
Note: If it becomes necessary to add or use an oil other than the recommended fluid, it is important that it be compatible and equivalent to the factory fill. Local oil suppliers can generally furnish this information. If questions still remain, contact Snorkel Customer Service Department, St. Joseph, Missouri, for further information.
Engines Engine (item 7.): Refer to the engine manufacturer’s instruction manual or consult your local engine service representative if engine adjustments or repairs are needed. The engine MUST be operated in accordance with manufacturer’s instructions and serviced at recommended intervals.
Door hinges and latches Door Hinges and Latches (item 8.): Lubricate at recommended interval using specific lubricants as outlined in the maintenance schedule. After lubricating, remove any excess oil or over spray so it will not collect dirt and debris.
Platform rotator
The filter is equipped with a hydraulic pressure gauge to indicate the filter element condition. A by-pass relief within the filter base is provided and is set to by-pass at 25 PSI. If pressure readings are above 25 PSI, the filter should be changed. The filter condition indicator is accurate only when the machine is running at maximum RPM and the pump is discharging maximum flow, which occurs only during full speed driving. This requires that the indicator be observed while the unit is in motion, booms fully retracted and in stowed position, drive range switch in “LO” position, and drive controller fully forward. Oil temperature should be at least 70 degrees.
CAUTION Use extreme caution while observing the condition indicator because of the motion of the drive wheels. The condition indicator is best observed from outside the track of the vehicle wheels to avoid a possible unsafe condition. The return filter hose s equipped with a check valve to limit leakage from the reservoir while the element is being changed. When changing the filter element, the oil inside of the filter element, should be examined for deposits of metal cuttings, which if present, could indicate excessive wear in some of the system components.
Suction filter Suction filter (item 11.): A 100 mesh suction filter is located within the hydraulic oil reservoir and filters the pump suction flow. The filter is cleanable and should be cleaned at the time interval shown in the maintenance schedule chart, using Kerosene, Fuel oil or other solvent and a soft bristled brush.
Platform rotator (item 9.): The platform rotator will require lubrication only if disassembled for repairs.
Inspect the filter for damage to wire cloth. Holes in the filter cloth leak dirt into the pump and other vital hydraulic components. If the filter element is damages, replace.
Consult the factory for proper lubricant is replacement of the platform rotator is required.
When the filter has been thoroughly cleaned, reinstall the filter on the suction line and tighten securely.
Return filter
Batteries
Return filter (item 10.): On ATB 60 models, the hydraulic oil return filter is located next to the side of the proportional control valve.
Batteries (item 13.): Batteries will have longer life if the water level is maintained and they are kept charged. The unit will have better starting characteristics with a fully charged battery.
The filter element is a throwaway type filter and should be changed after the initial break-in period (approximately 50 hours operation time). The filter condition should be checked at the 90 day or 150 hour Preventive Inspection Maintenance interval or more frequently under extreme working conditions.
ATB 60 – revised December 2001
In cold weather the battery should be maintained at full charge to keep from freezing. An extremely low or dead battery can freeze in cold weather. Make sure connections are clean and tight. Make sure charging equipment is operating properly.
5
Preventive inspection maintenance 90 day or 150 hour checklist OK ✔ X
OK - No Service Required Corrective Action Required Corrected, (Record description of corrective action).
Serial Number
Check Booms (Continued) Jib boom leveling pin caps and tie wire (2,6) Leveling bellcrank pin caps and tie wire (2,6) Decals and placards (2,8) Follower arm "X" bars (1,2,6)
Inspection Procedures Codes (1) Weld cracks, dents and/or rust (2) Installation (3) Leaks (4) Operation (5) Condition (6) Tightness (7) Residue buildup (8) See placards and decals inspection chart Check Chassis Structural (1) Steering cylinder pin caps and tie wire (2,6) Steering linkage (4) Tires, foam filled (5) Hydraulic tubes and hoses (3,5) Decals and placards (2,8) Torque drive wheel lug nuts per placard on wheel (6) Torque steer wheel lug nuts per placard on wheel (6) Right drive motor (3) Left drive motor (3) Lubrication points Turntable Structural (1) Torque turntable top bolts @180 ft. lbs. (6) Torque turntable bottom bolts @180 ft. lbs. (6) Hydraulic tubes and hoses (3,5) Riser lift cylinder pin caps and tie wire (2,6) Riser lift cylinder and holding valve (2,6) Riser boom emergency bleed down valve (4) Cowling (5,6) Wire harness (2,5) Decals and placards (2,8) Master level cylinder pin caps (2,6) Torque master level cylinder bolts @80-100 ft. lbs. Rotation backlash (5) Correct operators manual in document holder System pressure Lubrication points Rotation brake (4) Centerpost (3,6)
OK ✔
X
OK ✔
X
Platform Structural (1) Decals and placards (2,8) Platform gate (4) Hydraulic tubes and hoses (3,5) Slave level cylinder pin caps and tie wire (2,6) Slave level cylinder holding valves (3,4) Platform mounting bolts (2,6) Platform rotator Structural (1) Hydraulic rotator actuator (3) Platform rotation holding valve (4) Pylon pin caps and tie wire (2,6) Mounting bolts and pin caps (2,6) Upper control station Foot switch, unit will not start when engaged (4) Foot switch, functions operate when engaged (4) Engine START-STOP (4) Electric throttle, if equipped (4) Turntable rotation (4) Riser boom UP-DOWN (4) Main boom UP-DOWN (4) Jib boom UP-DOWN (4) Boom extension IN-OUT (4) Platform leveling (4) Platform rotation (4) Drive range HIGH-MID-LOW, boom stowed (4) Drive speed SLOW, boom raised (4) Emergency power, all functions (4) Emergency shutdown control (4) Gradual start to stop lift/swing/drive controls (4) Drive speed limit switch, boom lift (4) Drive speed limit switch, boom extend (4) 5° tilt alarm (4) 110 volt AC power to platform (2,4)
Booms Structural (1) Main boom pin caps and tie wire (2,6) Main boom emergency bleed down valve (4) Hydraulic tubes and hoses (3,5) Extension cylinder pin caps and tie wire (2,6) Extension cylinder and holding valve (3,4) Hose carrier tube and support (7) Plastic hose track Electrical wires (5) Extend retract wire ropes and sheaves (2,5,6) Main lift cylinder pin caps and tie wire (2,6) Main lift cylinder holding valve (3,4) Riser boom pin caps and tie wire (2,6) Follower arm pin caps and tie wire (2,6) Jib cylinder pin caps and tie wire (2,6) Jib cylinder holding valve (3,4)
6
ATB 60 – revised December 2001
Preventive inspection maintenance Check Lower control station Station selector switch - ground controls platform controls DO NOT work (4) Station selector switch - platform controls ground controls DO NOT work (4) Ground control switches (4) Turntable rotation (4) Riser boom UP-DOWN (4) Main boom UP-DOWN (4) Jib boom UP-DOWN (4) Boom extension IN-OUT (4) Platform leveling (4) Platform rotation (4) Emergency power, all functions (4) Emergency stop (4) Hydraulic oil reservoir Filler/breather cap and tank (6) Hydraulic fluid level (5) Hydraulic filter (3,4) Engine Charging system (4) Air filter (5) Hour meter (4)
OK ✔
X
Check Engine (Continued) Belts and hoses (5) Hydraulic pump (4) Engine oil (5) Battery terminals (6) Battery electrolyte level (5) Indicator gauges (4,5) Engine START-STOP (4) Electric throttle (4) Electric choke, if equipped (4) Engine coolant level (5)
OK ✔
X
Optional Equipment Air line to platform (2,4) Dual fuel system (2,4) Horn (2,4) Motion warning alarm (2,4) Operation warning light (2,4,6) Optional platform (2,4,6) Platform work lights (2,4) Tool tray (2) Tow package (2,4) 110 volt onboard generator (2,4)
Corrective Action Required
Note: If correction action is required on any item, attach sheet indicating problem and action taken. All items have been properly checked and tested and found to be operating satisfactory or necessary corrective action has been completed. Inspected By:
ATB 60 – revised December 2001
Date
7
Capscrew torque chart
GRADE BOLT
SAE GRADE 1 OR 2
SAE GRADE 5
SAE GRADE 6
SAE GRADE 8
DEFINITION
INDETERMINATE QUALITY
MATERIAL
LOW CARBON STEEL
MINIMUM COMMERCIAL QUALITY MEDIUM CARBON STEEL TEMPERED 105,000 P.S.I.
MEDIUM COMMERCIAL QUALITY MEDIUM CARBON STEEL Q&T 133,000 P.S.I.
MED. CARBON ALLOY STEEL Q&T 150,000 P.S.I.
MARKING
MIN. TENSILE STRENGTH BOLT SIZE 1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4 7/8 1
64,000 P.S.I. 5 9 15 24 37 53 74 120 190 282
RECOMMENDED TORQUE VALUES (FT - LBS) 7 10 14 19 25 34 40 55 60 85 88 120 120 167 200 280 302 440 466 660
10.5 22 37 60 92 132 180 296 473 714
The following rules apply to the chart 1. Consult manufacturers' specific recommendations when available. 2. The chart may be used with both course and fine thread fasteners lightly lubricated. 3. Increase torque by 20% when multiple tapered tooth (shake proof) lock washers are used. 4. The torque values are given in foot-pounds. 5. Inch pound equivalent may be obtained by multiplying by 12.
8
ATB 60 – revised December 2001
Chassis hydraulics 2 wheel drive Snorkel model ATB 60
Page 9
Page 10
Chassis hydraulics 4 wheel drive Snorkel model ATB 60
Booms, turntable hydraulics Snorkel model ATB 60
Page 11
Page 12
Wiring schematic Continental 2 wheel drive Snorkel model ATB 60
Wiring schematic Continental 4 wheel drive Snorkel model ATB 60
Page 13
Page 14
Wiring schematic Cummins 2 wheel drive Snorkel model ATB 60
Wiring schematic Cummins 4 wheel drive Snorkel model ATB 60
Page 15
Page 16
Wiring schematic Ford 2 wheel drive Snorkel model ATB 60
Wiring schematic Ford 4 wheel drive Snorkel model ATB 60
Page 17
Page 18
Wiring schematic Hatz 2 wheel drive Snorkel model ATB 60
Wiring schematic Hatz 4 wheel drive Snorkel model ATB 60
Page 19
