Transcript
SINGLE PACKAGE AIR CONDITIONER ZX04, ZX05, ZX06 & ZY04 3-5 TON Generation 1
Replacement Parts List
ZX04, ZX05, ZX06 & ZY04 Cooling With Gas Heat (3 Through 5 Ton)
ZX04 ZX05 ZX06 ZY04
CONTROL/ COMPRESSOR ACCESS
BLOWER ACCESS
SUPPLY
EXHAUST FLUE GAS INLET
RETURN
FRONT VIEW GAUGE ACCESS (TOP PNL)
TOP VIEW
POWER ENTRY
RIGHT VIEW
RETURN
FILTER ACCESS SUPPLY
ECONOMIZER HOOD (OPTIONAL)
BACK VIEW
LEFT VIEW HAIL GUARD (OPTIONAL)
DISCONNECT SWITCH ENTRY (OPTIONAL)
FIGURE 1
ZX04, ZX05, ZX06 & ZY04 1 of 7
SFSC-RP-A-1113
CONDENSER
33
EVAPORATOR 30
31
COMPRESSOR
PIPING DIAGRAM, ZX04 (3T), ZP31K5E
FIGURE 2
PIPING COMPONENTS ZX04 & ZX05 Item 30 31 33
See Figure Description 2 CNTRL,PRES,REFRIG,50/71(O/C) +/-5,SWEAT 2 CNTRL,PRES,REFRIG,650/450(O/C) PSIG 2 FILTER-DRIER,LIQUID 3/8 ODF,21 SQ IN COIL,EVAP,ZX04 COIL,EVAP,ZX04,ELECTROFIN EVAPORATOR 2 COIL,EVAP,ZX05 COIL,EVAP,ZX05,ELECTROFIN COIL,COND,FORM,MC,16MM X 28,SFS CONDENSER 2 COIL,COND,FORM,MC,16MMX28,SFS,ELECTROFIN
Part Number S1-02435876000 S1-02545253000 S1-52634088000 S1-37335180000 S1-37335180300 S1-37335181000 S1-37335181300 S1-32647158000 S1-32647158300
ZX04 1 1 1 1 1* --1 1*
ZX05 1 1 1 1 1* 1 1*
*. OPTIONAL E-FIN COATING
COMPRESSORS ZX04 & ZX05 Item
See Figure
Model
Ton
COMPRESSOR
2
ZX04
3
COMPRESSOR
2
ZX05
4
SFSC-RP-A-1113
Description COMPR,ZP31K5E‐PFV‐830 COMPR,ZP31K5E‐TF5 COMPR,ZP31K5E‐TFD COMPR,ZP31K5E‐TFE‐830 COMPR,ZP42K5E‐PFV COMPR,ZP42K5E‐TF5 COMPR,ZP42K5E‐TFD‐830 COMPR,ZP42K5E‐TFE
ZX04, ZX05, ZX06 & ZY04 2 of 7
Voltage
208/230‐1‐60 208/230‐3‐60 460‐3‐60 575‐3‐60 208/230‐1‐60 208/230‐3‐60 460‐3‐60 575‐3‐60
Part Number S1‐01504292004 S1‐01504293004 S1‐01504294004 S1‐01504464004 S1‐01504291004 S1‐01503943004 S1‐01503944004 S1‐01503945004
CONDENSER
33
EVAPORATOR
30
31
COMPRESSOR
PIPING DIAGRAM, ZX06 (5T), ZP54K5E
FIGURE 3 PIPING COMPONENTS ZX06 & ZY04 Item
See Figure
Part Number
ZX06
ZY04
30
3
CNTRL,PRES,REFRIG,50/71(O/C) +/-5,SWEAT
S1-02435876000
1
1
31
3
CNTRL,PRES,REFRIG,650/450(O/C) PSIG
S1-02545253000
1
1
33
3
EVAPORATOR
CONDENSER
3
3
Component description
FILTER-DRIER,LIQUID 3/8 ODF,21 SQ IN
S1-52634088000
1
1
COIL,EVAP,ZX06
S1-37335182000
1
--
COIL,EVAP,ZX06,ELECTROFIN
S1-37335182300
1*
--
COIL,EVAP,ZY04
S1-37335188000
--
1
COIL,EVAP,ZY04,ELECTROFIN
S1-37335188300
--
1*
COIL,COND,FORM,MC,20MM X 28,SFS
S1-32647159000
1
1
COIL,COND,FORM,MC,20MMX28,SFS,ELECTROFIN
S1-32647159300
1*
1*
*. OPTIONAL E-FIN COATING
COMPRESSORS ZX06 & ZY04 Item No.
See Figure
Model
COMPRESSOR
3
ZX06
COMPRESSOR
3
ZY04
Ton 5 5 5 5 3 3 3 3
Description COMPR,ZP54K5E-PFV COMPR,ZP54K5E-TF5 COMPR,ZP54K5E-TFD COMPR,ZP54K5E-TFE-830 COMPR,ZP31K5E-PFV-830 COMPR,ZP31K5E-TF5 COMPR,ZP31K5E-TFD COMPR,ZP31K5E-TFE-830
ZX04, ZX05, ZX06 & ZY04 3 of 7
Voltage 208/230-1-60 208/230-3-60 460-3-60 575-3-60 208/230-1-60 208/230-3-60 460-3-60 575-3-60
PART NUMBER S1-01503949004 S1-01503946004 S1-01503947004 S1-01503948004 S1-01504292004 S1-01504293004 S1-01504294004 S1-01504464004
SFSC-RP-A-1113
3
151
2
1
DWG NO.
1043642 ROOF, ASSY, SINGLE, 22"
FIGURE 4
CONDENSER FAN & AIR MOVING COMPONENTS ZX04, ZX05, ZX06 & ZY04 Item No.
See Figure
Description
Part Number
1
4
ROOF, COND,INSUL ASSY, SNGL FAN, 22
2
4
FAN,PROP,22 INCH,CW,3-22,1/2 INCH BORE
S1-02647131000
3
4
GUARD,FAN,25.04 INCH B.C.,ROUND,BLACK
S1-02647157000
151
4
MTR,COND,1/4,1100/1,CW,VSD,208/230-1-60
S1-02436130000
151
4
MTR,COND,1/4,1100/1,CW,VSD,460-1-60
S1-02436131000
151
4
MTR,COND,1/4,1100/1,CW,VSD,575-1-60
S1-02436132000
S1-37335197000
151
4
MTR,COND,1/2,1085/1,CW,VSD,208/230-1-60
S1-02436133000
151
4
MTR,COND,1/2,1085/1,CW,VSD,460-1-60
S1-02436134000
151
4
MTR,COND,1/2,1085/1,CW,VSD,575-1-60
S1-02436135000
151
4
MTR,COND,1.5/1.25,1140/940,208/230/190-3
S1-02432068006
151
4
MTR,COND,1.5/1.25,1140/940,460/380/415-3
S1-02432068007
151
4
MTR,COND,1.5,1140,575-3-60
S1-02432068008 4
SFSC-RP-A-1113
ZX04, ZX05, ZX06 & ZY04 4 of 7
MOTOR
BLOWER
DWG NO.
1044192
REV
A
FIGURE 5 INDOOR BLOWER MOTOR & AIR MOVING COMPONENTS Item Blower * * * * * * * * * * * * * * * * * * * * *
See Figure 5 * * * * * * * * * * * * * * * * * * * * *
Description BLW ASSEM W HSG, WHEEL, 10X10, SHAFT, BRNGS PULLEY V-BELT 4L OD=80.01MM GROOVE=1 SHEAVE,VAR,1GRV, .875BORE R:D SHEAVE,VARIABLE 1 GRV,0.625" BORE,1VL44 SHEAVE,VARIABLE 1 GRV,0.875" BORE,1VM50 SHEAVE,VARIABLE 1 GRV,0.875" BORE,1VP56 SHEAVE,FIXED,1 GRV,3/4 INCH BORE,AK41 SHEAVE,FIXED 1 GRV,1" BORE,AK79 SHEAVE,FIXED,1 GRV,1 INCH BORE,BK85 SHEAVE,FIXED 1 GRV,1" BORE,AK74X1 Pulley V-Belt AK OD=113.03mm Groove=1 SHEAVE,FIXED,1 GRV,3/4 INCH BORE,AK51 BELT,DRIVE,A37, PL=38.3 BELT,DRIVE A39,PL=40.3 BELT,V A50,PL=51.3 BELT,DRIVE BX52,PL=53.8 BELT,DRIVE,A47, PL=48.3 BELT,V A48,PL=49.3 BELT,V A40,PL=41.3 BELT,V A41,PL=42.3 BELT,DRIVE,A52, PL=53.3 BELT,DRIVE,BX54, PL=55.8
Part Number S1-02647166000 Special Order S1-02804764700 S1-02806564700 S1-02804807700 S1-02804763700 S1-02816444000 S1-02812496000 S1-02816446000 S1-02813379000 Special Order S1-02816445000 S1-02812422700 S1-02815476000 S1-02816441000 S1-02815475000 S1-02812366700 S1-02816440000 S1-02816439000 S1-02815892000 S1-02812423700 S1-02812063700
*. NOT SHOWN
ZX04, ZX05, ZX06 & ZY04 5 of 7
SFSC-RP-A-1113
BOX, ELECTRIC T1 252 (20)
CB1 250 (13)
M3 250 (8)
M1 250 (6)
IC 254 (40)
FU1,2 255 (2 X 54,55)
T2 255 (50)
DMR 254 (42) GAS HEAT UNITS ONLY
BOX ELECTRIC SMALL FOOTPRINT
UCB 251 (3)
RC1 253 (30)
3 PHASE SHOWN
REV
1047592
B
FIGURE 6
ELECTRIC COOLING & GAS HEAT See Description Figure 6 CNTCTR 2PNO,40A,24V 6 6 CONTACTOR,ELEC,30 AMP R:A 6 CNTCTR 2PNO,20A,24V 8 6 CONTACTOR,ELEC,30 AMP R:A 13 6 CIRCUIT BREAKER,3.2A 250V R:A 17 * RAT SENSOR KIT 18 * SAT SENSOR KIT 19 * SENSOR,TEMPERATURE,6 INCH LEAD,W/ TERM SPECIAL ORDER AS OF DATE DOCUMENT PRINT 6 BOARD,CNTRL,SES,1 STAGE,W/O COMM,UCB1 6 BOARD,CNTRL,SES,2 STAGE,W/O COMM,UCB2 3 6 BOARD,CNTRL,SES,1 STAGE,WITH COMM,UCB1 6 BOARD,CNTRL,SES,2 STAGE,WITH COMM,UCB2 Item No.
20
6 6 6
TRNSF,208/230V,24V/75VA,50/60HZ TRNSF,460V,24V/75VA,50/60HZ TRNSF,575,24,75VA,50/60HZ
30
6 6 6 6 6 6 6
CAP,RUN DUAL,45/5MFD,370V,ROUND CAP,RUN DUAL,70/5MFD,370V,ROUND CAP,RUN DUAL,80/10MFD,370V,ROUND CAP,RUN,DUAL,70/10MFD,370V,ROUND CAP,RUN SINGLE,5MFD,370V,OVAL CAP,RUN SINGLE,10MFD,370V,FLAT CAP,RUN SINGLE,7.5MFD,370V,FLAT
GAS HEAT COMPONENTS 40 6 BOARD,CNTRL,SPARK,2 STAGE 42 6 RELAY,CNTRL,24VAC,60HZ,DPST (NO)
Part Number
M1 M1 M3 M3 CB1
S1-02425840700 S1-02435803000 S1-02425965000 S1-02435803000 S1-02434532000 Special Order Special Order S1-03103027000
UCB1 UCB2 UCB1 UCB2
S1-03103022000 S1-03103023000 S1-03103024000 S1-03103025000
-----
-----
T1 T1 T1
S1-02525973700 S1-02525974700 S1-02527729700
----
----
RC1 RC1 RC1 RC1 RC1 RC1 RC1
S1-02425895700 S1-02427616000 S1-02427522000 S1-02436140000 S1-02420043700 S1-02420046700 S1-02420045700
--------
--------
IC S1-03103021000 DMR S1-02436138000
1 1
1 1
*. NOT SHOWN
SFSC-RP-A-1113
BOX ELECTRIC SFB 1PH BD SFB 3PH BD 1 1 1 1 1 1 1 1 1 1 1 1
ID
ZX04, ZX05, ZX06 & ZY04 6 of 7
STANDARD FILTERS Model ZX04 ZX05 ZX06 ZY04
See Figure -----
Description FILTER,AIR,THROW-AWAY 16 X 25 X 2 FILTER,AIR,THROW-AWAY 16 X 25 X 2 FILTER,AIR,THROW-AWAY 16 X 25 X 2 FILTER,AIR,THROW-AWAY 16 X 25 X 2
Subject to change without notice. Printed in U.S.A. Copyright © 2013 by Johnson Controls, Inc. All rights reserved.
QTY 2 2 2 2
Part Number S1-02603616000 S1-02603616000 S1-02603616000 S1-02603616000
SFSC-RP-A-1113 Supersedes: Nothing York International Corporation 5005 York Drive Norman, OK 73069
